Craftsman 917273752 User Manual LAWN TRACTOR Manuals And Guides L0404217

CRAFTSMAN Lawn, Tractor Manual L0404217 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

User Manual: Craftsman 917273752 917273752 CRAFTSMAN LAWN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN LAWN TRACTOR #917273752. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman LAWN TRACTOR Manual

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Owner's Manual
JCRIIFTSMIIN'J
LAWN TRACTOR
180 HP, 42" Mower
Electric Start
6 Speed Transaxle
Model No.
917.273752
This product has a low emission engine which operates ]
IIL.-_II differently from previously built engines, Before you start the
engine, read and understand this Owner's Manual. J
IMPORTANT:
Read and follow all Safety
Rules and Instructions before
operating this equipment
For answers to your questions about
this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5am - 5 pm, Mon- Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman website:www.sears.com/craftsman
Warranty ................................................. 2 Maintenance ......................................... 17
Safety Rules ........................................... 3 Service and Adjustments ...................... 21
Product Specifications ............................ 6 Storage ................................................. 27
Assembly/P re-Operation ........................ 8 Troubleshooting .................................... 28
Operation .............................................. 11 Repair Parts .......................................... 32
Maintenance Schedule ......................... 17 Sears Service ......................... Back Cover
LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's manual,
Sears will repair or replace free of charge any parts that are found to be defective in
material or workmanship according to the guidelines of coverage listed below. Sears will
also provide free labor for these applicable warranted parts for the two full years. During
the first 30 days of purchase, there will be no charges to service the product at your
home for issues covered by this warranty. (See exclusions below). For your conve-
nience, IN HOME warranty service will still be available after the first 30 days of pur-
chase, but a trip charge will apply. This charge will be waived if the Craftsman product is
dropped off at an authorized Sears location. For the nearest authorized Sears location,
please call 1-800-4-MY-HOME®. This warranty applies only while this product is within
the United States.
This Warranty does not cover:
Expendable items which become worn during normal use, including but not limited to
blades, spark plugs, air cleaners, belts, and oil filters.
Standard Maintenance Servicing, oil changes, or tune-ups
Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over-speeding the engine.
Repairs necessary because of operator negligence, including but not limited to, elec-
trical and mechanical damage caused by improper storage, failure to use the proper
grade and amount of engine oil, failure to keep the deck clear of flammable debris,
or failure to maintain the equipment according to the instructions contained in the
owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within 30 days of its pur-
chase date.
Normal deterioration and wear of the exterior finishes, or product label replacement.
Riding equipment used for commercial or rental purposes.
LIMITED WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equip-
ment proves defective in material or workmanship and our testing determines the battery
will not hold a charge, Sears will replace the battery at no charge. During the first 30
days of purchase, there will be no charges to replace the battery at your HOME. After
the first 30 days, for your convenience, IN-HOME warranty service will still be avail-
able but a trip charge will apply. This charge will be waived if the Craftsman product is
dropped off at an authorized Sears location. For the nearest authorized Sears location,
please call 1-800-4-MY-HOME®.
This battery warranty applies only while this product is within the United States.
This warranty gives you specific legal rights, and you may also have other rights, which
vary, from state to state.
Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179
2
IMPORTANT: This cutting machine is capable of amputating hands and feet and throw-
ing objects. Failure to observe the following safety instructions could result in serious
injury or death.
_,WARNING: In order to prevent ac-
cidental starting when setting up, trans-
porting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark
plug.
_tLWARNING: Do not coast down a hill in
neutral, you may lose control of the tractor.
_,WARNING: Tow only the attachments
that are recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Operate only at the lowest possible speed
when on a slope. Too heavy of a load,
while on a slope, is dangerous. Tires can
lose traction with the ground and cause
you to lose control of your tractor.
_,WARNING: Engine exhaust, some of
its constituents, and certain vehicle com-
ponents contain or emit chemicals known
to the State of California to cause cancer
and birth defects or other reproductive
harm.
_I_,WARNING: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.
Wash hands after handling.
I. GENERAL OPERATION
Read, understand, and follow all instruc-
tions in the manual and on the machine
before starting.
Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
Never carry passengers.
Do not mow in reverse unless abso-
lutely necessary. Always look down and
behind before and while backing.
Be aware of the mower discharge direc-
tion and do not point it at anyone. Do
not operate the mower without either
the entire grass catcher or the guard in
place.
Slow down before turning.
Never leave a running machine unat-
tended. Always turn off blades, set
parking brake, stop engine, and remove
keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass
catcher or unclogging chute.
Mow only in daylight or good artificial
light.
Do not operate the machine while under
the influence of alcohol or drugs.
Watch for traffic when operating near or
crossing roadways.
Use extra care when loading or un-
loading the machine into a trailer or
truck.
Data indicates that operators, age 60
years and above, are involved in a large
percentage of riding mower-related in-
juries. These operators should evaluate
their ability to operate the riding mower
safely enough to protect themselves and
others from serious injury.
Keep machine free of grass, leaves or
other debris build-up which can touch
hot exhaust /engine parts and burn. Do
not allow the mower deck to plow leaves
or other debris which can cause build-
up to occur. Clean any oil or fuel
spillage before operating or storing the
machine. Allow machine to cool before
storage.
II. SLOPE OPERATION
Slopes are amajor factor related to loss-
of-control and tipover accidents, which can
result in severe injury or death. All slopes
require extra caution. If you cannot back
up the slope or if you feel uneasy on it, do
not mow it.
3
DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Un-
even terrain could overturn the machine.
Tall grass can hide obstacles.
Use slow speed. Choose a low gear
so that you will not have to stop or shift
while on the slope.
Follow the manufacturer's recommend-
ations for wheel weights or counter-
weights to improve stability.
Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
Keep all movement on the slopes slow
and gradual Do not make sudden
changes in speed or direction.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
DO NOT:
Do not turn on slopes unless neces-
sary, and then, turn slowly and gradually
downhill, if possible.
Do not mow near drop-offs, ditches,
or embankments. The mower could
suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge
caves in.
Do not mow on wet grass. Reduced
traction could cause sliding.
Do not try to stabilize the machine by
putting your foot on the ground.
Do not use grass catcher on steep
slopes.
III, CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the ma-
chine and the mowing activity. Neveras-
sume that children will remain where you
last saw them.
Keep children out of the mowing area
and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind
and down for small children.
Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
Never allow children to operate the
machine.
Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline and
other fuels. They are flammable and
vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed
area.
Keep nuts and bolts, especially blade
attachment bolts, tight and keep equip-
ment in good condition.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
Never make adjustments or repairs with
the engine running.
Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Check brake operation frequently. Ad-
just and service as required.
4
Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
Never carry passengers or children
even with the blades off.
Do not mow in reverse unless abso-
lutely necessary. Always look down and
behind before and while backing.
Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
Keep children out of the mowing area
and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind
and down for small children.
Mow up and down slopes (15 ° Max), not
across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
Use slow speed. Choose a low gear
so that you will not have to stop or shift
while on the slope.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
If machine stops while going uphill,
disengage blades, shift into reverse and
back down slowly.
Do not turn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
5
PRODUCT SPECIFICATIONS
Gasoline 1.25
Capacity and Unleaded
Type: Regular
Oil Type SAE 30 (above 32°F)
API-SG-SL): SAE 5W-30(below 32°F
Oil Capacity: W/Filter: 3.5 Pints
W/O Filter: 3.0 Pints
Spark Plug: Champion RC12YC
(Gap: .030")
Ground Speed
(MPH):
Forward:
1st 1.2
2nd 1.5
3rd 2.4
4th 3.5
5th 4.8
6th 5.3
Reverse: 1.5
Tire Pressure: Front: 14 PSI
Rear: 10 PSI
Charging System: 3 Amps Battery
5 Amps Headlights
Battery: Amp/Hr: 28
Min. CCA: 230
Case Size: U1R
Blade Bolt Torque: 27-35 Ft. Lbs.
CONGRATULATIONS on your purchase
of a new tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance.
Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained techni-
cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly. Always
observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in main-
taining, caring for and using your tractor.
Follow the instructions under "Mainte-
nance" and "Storage" sections of this
owner's manual.
_,WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any unim-
proved forest-covered, brush-covered or
grass-covered land unless the engine's
exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator.
In the state of California the above is re-
quired by law (Section 4442 of the Califor-
nia Public Resources Code). Other states
may have similar laws. Federal laws apply
on federal lands. A spark arrester for the
muffler is available through your nearest
Sears service center (See REPAIR PARTS
section of this manual).
REPAIR PROTECTION
AGREEMENTS
Congratulations on making a smart pur-
chase. Your new Craftsman_ product is
designed and manufactured for years of
dependable operation. But like all products,
it may require repair from time to time. That's
when having a Repair Protection Agreement
can save you money and aggravation.
Purchase a Repair Protection Agreement
now and protect yourself from unexpected
hassle and expense.
Here's what's included in the Agreement:
Expert service by our 12,000 profe-
sional repair specialists.
Unlimited service and no charge for
parts and labor on all covered repairs.
Product replacement if your covered
product can't be fixed.
Discount of 10% from regular price of
service and service-related parts not
covered by the agreement; also, 10%
off regular price of preventive mainte-
nance check.
Fast help by phone - phone support
from a Sears technician on products
requiring in-home repair, plus conve-
nient repair scheduling.
Once you purchase the Agreement, a
simple phone call is all that it takes for you
to schedule service. You can call anytime
day or night, or schedule a service ap-
pointment online.
Sears has over 12,000 professional repair
specialists, who have access to over 4.5
million quality parts and accessories.
That's the kind of professionalism you can
count on to help prolong the life of your
new purchase for years to come. Purchase
your Repair Protection Agreement today!
Some limitations and exclusions apply.
For prices and additional information
call 1-800-827-6655.
SEARS INSTALLATION SERVICE
For Sears professional installation of home
appliances, garage door openers, water
heaters, and other major home items, in
the U.S.A. call 1-800-4-MY-HOME®
6
Steering
Wheel Insert
Steering Wheel
(1) Hex Bolt 1/4-28 x 1-1/4
Steering Wheel
Adapter
@
(1) Locknut 1/2-20
(1) Large Flat Washer
(1) Locknut 1/4-28
_£ Steering
Extension
teering Shaft
Boot
Seat
(1)Washer
@ 17/32 x 1-3/16 x 12 Gauge
_(1) Knob
Keys
(2) Keys
For Future Use
Slope Sheet Video Cassette
7
Your new tractor has been assembled at the factory with the exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor
all parts and hardware you assemble must be tightened securely. Use the correct tools
as necessary to insure proper tightness. Review the video cassette before you begin.
TOOLS REQUIRED FOR
ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 3/4"wrench (1) Pliers
(2) 7/16" wrench (1) Utility knife
(1) Tire pressure gauge
When right or left hand is mentioned in
this manual, it means when you are in
the operating position (seated behind the
steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts and
parts boxes from carton.
2. Cut along dotted lines on all four pan-
els of carton. Remove end panels and
lay side panels flat.
3. Check for any additional loose parts or
cartons and remove.
BEFORE REMOVING TRACTOR
FROM SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower steer-
ing shaft. Align mounting holes in ex-
tension and lower shafts and install 1/4
hex bolt and Iocknut. Tighten securely.
IMPORTANT: Tighten bolt and nut se-
curely to 10-12 ft. Ibs torque.
2. Place tabs of steering boot over tab
slots in dash and push down to secure.
INSTALL STEERING WHEEL
3. Position front wheels of the tractor so
they are pointing straight forward.
4. Remove steering wheel adapter from
steering wheel and slide adapter onto
steering shaft extension.
5. Position steering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
6. Assemble large flat washer, 1/2 hex
nut and tighten securely.
[_ _ Insert
_------ 1/2 Hex Nut
Large Flat
, Washer
Steering
Wheel g
Boot
7Tabs
Shaft
7. Snap steering wheel insert into center
of steering wheel.
8. Remove protective materials from trac-
tor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and flat
washer securing seat to cardboard
packing and set aside for assembly of
seat to tractor.
2. Pivot seat upward and remove from
the cardboard packing. Remove the
cardboard packing and discard.
3. Place seat on seat pan so head of
shoulder bolts are positioned over the
large slotted holes in pan.
4. Push down on seat to engage shoulder
bolts in slots and pull seat towards rear
of tractor.
8
5. Pivot seat and pan forward and as-
semble adjustment knob and flat
washer loosely. Do not tighten.
6. Lower seat into operating position and
sit in seat.
7. Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.
8. Get off seat without moving its ad-
justed position.
9. Raise seat and tighten adjustment
knob securely.
Seat
Seat I
Shoulder
Bolts
Flat Washer
Adjustment Knob
CHECK BATTERY
1. Lift seat pan to raised position.
NOTE: If this battery is put into service
after month and year indicated on label
(label located between terminals) charge
battery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance
section of this manual for charging instruc-
tions).
Seat
Terminal
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise
attachment lift lever to its highest po-
sition.
2. Release parking brake by depressing
clutch/brake pedal.
3. Place gearshift lever in neutral (N)
position.
4. Roll tractor forward off skid.
5. Remove banding holding deflector
shield up against tractor.
TO DRIVE TRACTOR OFF SKID (See
Operation section for location and
function of controls)
_WARNING: Before starting, read, un-
derstand and follow all instructions in the
Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be sure
the area in front of tractor is clear of other
people and objects.
1. Be sure all the above assembly steps
have been completed.
2. Check engine oil level and fill fuel tank
with gasoline.
3. Sit on seat in operating position,
depress clutch/brake pedal and set the
parking brake.
4. Place gear shift lever in neutral (N)
position.
5. Press lift lever plunger and raise
attachment lift lever to its highest posi-
tion.
6. Start the engine. After engine has
started, move throttle control to idle
position.
7. Depress clutch/brake pedal into full
"BRAKE" position and hold. Move gear-
shift lever to 1st gear.
8. Slowly release clutch/brake pedal and
slowly drive tractor off skid.
9. Apply brake to stop tractor, set park-
ing brake and place gearshift lever in
neutral position.
10.Turn ignition key to "STOP" position.
Continue with the instructions that follow.
9
INSTALL MULCHER PLATE
(If previously removed)
1. Raise and hold deflector shield in
upright position.
2. Place front of mulcher plate over front
of mower deck opening and slide into
place, as shown.
3. Hook front latch into hole on front of
mower deck.
4. Hook rear latch into hole on back of
mower deck.
,_CAUTION: Do not remove deflector
shield from mower.
Deflector
Shield Mulcher
Plate
Latch
Hooks
TO CONVERTTO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in
a safe place.Your mower is now ready for
discharging or installation of optional grass
catcher accessory.
NOTE: It is not necessary to change
blades. The mulcher blades are designed
for discharging and bagging also.
CHECK TIRE PRESSURE
The tires on your tractor were overin-
flated at the factory for shipping purposes.
Correct tire pressure is important for best
cutting performance.
Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section
of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower hous-
ing should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the Service
and Adjustments section of this manual.
CHECK FOR PROPER POSITION
OF ALL BELTS
See the figures that are shown for replac-
ing motion and mower blade drive belts
in the Service and Adjustments section
of this manual. Verify that the belts are
routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your trac-
tor, check to see that the brake is properly
adjusted. See "TO ADJUST BRAKE" in
the Service and Adjustments section of
this manual.
,/CHECKLIST
Before you operate and enjoy your new
tractor, we wish to assure that you receive
the best performance and satisfaction
from this Quality Product.
Please review the following checklist:
,/All assembly instructions have been
completed.
,/No remaining loose parts in carton.
,/Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
,/Seat is adjusted comfortably and tight-
ened securely.
,/All tires are properly inflated. (For ship-
ping purposes, the tires were overin-
flated at the factory).
,/Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
,/Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are properly
clamped.
While learning how to use your tractor, pay
extra attention to the following important
items:
,/Engine oil is at proper level.
,/Fuel tank is filled with fresh, clean, regu-
lar unleaded gasoline.
,/Become familiar with all controls - their
location and function. Operate them
before you start the engine.
,/Be sure brake system is in safe oper-
ating condition.
10
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
R N H L I',,I
REVERSE NEUTRAL NIGH LOW CHOKE FAST SLOW IGNITION
ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE
LOCKED UNLOCKED
OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE FORWARD
LIGHT
ATTACHMENT ATTACHMENT
CLUTCH ENGAGED CLUTCH DISENGAGED
FREE WHEEL
(Automatic Models only)
MOWER HEIGHT MOWER LIFT
DANGER, KEEP HANDS
AND FEET AWAY
@@@@@
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
&
Failure to follow instructions
could result in serious injury or
death. The safety alert symbol
is used to identify safety inform-
ation about hazards which can
result in death, serious injury
and/or property damage.
&
&
&
DANGER indicatesa hazard which, if not avoided,
will result in death or serious injury.
WARNING indicatesa hazard which, if not avoided,
could result in death or serious injury.
CAUTION indicatesa hazard which, if not avoided,
might result in minor or moderate injury.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicates a hazard which,
._.. if not avoided, could result in death, serious injury
and/or property damage.
FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or
property damage.
11
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Ammeter
Attachment
Clutch Lever
Ignition Switch Light Switch
Position
Lever
Plunger
Throttle/Choke
Control
-- Attachment
Lift Lever
Clutch/Brake
Pedal
Height
Adjustment
Brake Lever
Gearshift Lever
Our tractors conform to the safety standards of the
American National Standards Institute.
AMMETER - Indicates charging (+) or
discharging (-) of battery.
ATTACHMENT CLUTCH LEVER - Used
to engage the mower blades, or other at-
tachments mounted to your tractor.
ATTACHMENT LIFT LEVER -Used to
raise, lower, and adjust the mower deck or
other attachments mounted to your tractor.
CLUTCH/BRAKE PEDAL - Used for
declutching and braking the tractor and
starting the engine.
GEARSHIFT LEVER - Selects the speed
and direction of tractor.
IGNITION SWITCH - Used for starting and
stopping the engine.
LIFT LEVER PLUNGER - Used to release
attachment lift lever when changing its
position.
LIGHT SWITCH POSITION -Turns the
headlights on and off.
PARKING BRAKE LEVER -Locks clutch/
brake pedal into the brake position.
THROTTLE/CHOKE CONTROL - Used
for starting and controlling engine speed.
12
The operation of any tractor can result in foreign objects thrown into
the eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend a wide vision safety mask over
spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator
to leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal all the way
down and hold.
2. Pull parking brake lever up and release
pressure from clutch/brake pedal.
Pedal should remain in brake position.
Make sure parking brake will hold trac-
tor secure.
Attachment Clutch Lever
Position
Thn
Choke --_
Control
inition Key
"Disengaged"
Position
/Parking Brake
"Engaged"
Position
"Disengaged" "Brake" Lever
Position Position
STOPPING
MOWER BLADES -
To stop mower blades, move attachment
clutch lever to "DISENGAGED" position.
GROUND DRIVE -
To stop ground drive, depress clutch/
brake pedal all the way down.
Move gearshift lever to neutral (N)
position.
ENGINE -
Move throttle control to slow position.
NOTE: Failure to move throttle control
to slow position and allowing engine to
idle before stopping may cause engine to
"backfire".
Turn ignition key to "STOP" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch
in any position other than "STOP" will
cause the battery to discharge and go
dead.
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
_CAUTION.- Always stop tractor com-
pletely, as described above, before leaving
the operator's position.
TO USE THROTTLE CONTROL
Always operate engine at full throttle.
• Operating engine at less than full
throttle reduces the battery charging
rate.
Full throttle offers the best bagging and
mower performance.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the gearshift lever.
1. Start tractor with clutch/brake pedal de-
pressed and gearshift lever in neutral
(N) position.
2. Move gearshift lever to desired po-
sition.
3. Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle.
TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever
determines the cutting height.
Grasp lift lever.
Press plunger with thumb and move
lever to desired position.
The cutting height range is approxi-
mately 1-1/2 to 4". The heights are mea-
sured from the ground to the blade tip with
the engine not running. These heights
are approximate and may vary depending
upon soil conditions, height of grass and
types of grass being mowed.
13
The average lawn should be cut to approxi-
mately 2-1/2 inches during the cool season
and to over 3 inches during hot months.
For healthier and better looking lawns, mow
often and after moderate growth.
For best cutting performance, grass over
6 inches in height should be mowed
twice. Make the first cut relatively high;
the second to desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground when
mower is at the desired cutting height in
operating position. Gauge wheels then
keep the deck in proper position to help
prevent scalping in most terrain conditions.
NOTE: Adjust gauge wheels with tractor
on a flat level surface.
1. Adjust mower to desired cutting height
(See "TO ADJUST MOWER CUTTING
HEIGHT" in this section of manual).
2. With mower in desired height of cut
position, gauge wheels should be assem-
bled so they are slightly off the ground.
Install gauge wheel in appropriate hole
with shoulder bolt, 3/8 washer, and 3/8-
16 Iocknut and tighten securely.
3. Repeat for opposite side, installing
gauge wheel in same adjustment hole.
Gauge Wheel o_
Mounting \ _-_ _/_
Locknut _,,,J/_ \/ "_J
V_-_,_-_ _/ Shoulder
3/8 Washer f_,v_., jBOIt
Gauge Wheel
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt
by the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine. You must
remain fully and centrally positioned in the
seat to prevent the engine from hesitating
or cutting off when operating your equip-
ment on rough, rolling terrain or hills.
1. Select desired height of cut.
2. Start mower blades by engaging at-
tachment clutch control.
TO STOP MOWER BLADES -
disengage attachment clutch control.
_,CAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the deflector
shield in place.
Attachment /
Clutch Lever
Lift
Lever High Position
"Disengag
Position
f-
Shield
TO OPERATE ON HILLS
,_WARNING: Do not drive up or down
hills with slopes greater than 15° and do
not drive across any slope. Use the slope
guide at the back of this manual.
Choose the slowest speed before start-
ing up or down hills.
Avoid stopping or changing speed on
hills.
If slowing is necessary, move throttle
control lever to slower position.
If stopping is absolutely necessary, push
clutch/brake pedal quickly to brake posi-
tion and engage parking brake.
Move gearshift lever to 1st gear. Be
sure you have allowed room for tractor
to roll slightly as you restart movement.
To restart movement, slowly release
parking brake and clutch/brake pedal.
Make all turns slowly.
TO TRANSPORT
Raise attachment lift to highest position
with attachment lift control.
When pushing or towing your tractor,
be sure gearshift lever is in neutral (N)
position.
Do not push or tow tractor at more than
five (5) MPH.
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are recom-
mended by and comply with specifications
of the manufacturer of your tractor. Use
common sense when towing. Too heavy
of a load, while on a slope, is dangerous.
Tires can lose traction with the ground and
cause you to lose control of your tractor.
14
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level
ground.
2. Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw
cap tight, wait for a few seconds, re-
move and read oil level. If necessary,
add oil until "FULl" mark on dipstick is
reached. Do not overfill.
For cold weather operation you should
change oil for easier starting (See the
oil viscosity chart in the Maintenance
section of this manual).
To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
Fill fuel tank to bottom of filler neck. Do
not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil
with gasoline. Purchase fuel in quan-
tities that can be used within 30 days to
assure fuel freshness.
,_,CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
IMPORTANT: When operating in temper-
atures below32°F(0°C), use fresh, clean
winter grade gasoline to help insure good
cold weather starting.
CAUTION: Alcohol blended fuels (called
gasohol or using ethanol or methanol) can
attract moisture which leads to separa-
tion and formation of acids during storage.
Acidic gas can damage the fuel system
of an engine while in storage. To avoid
engine problems, the fuel system should
be emptied before storage of 30 days
or longer. Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
1. Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
2. Place gear shift lever in neutral (N)
position.
3. Move attachment clutch to disengaged
position.
4. Move throttle control to choke position.
NOTE: Before starting, read the warm
and cold starting procedures below.
5. Insert key into ignition and turn key
clockwise to start position and release
key as soon as engine starts. Do
not run starter continuously for more
than fifteen seconds per minute. If the
engine does not start after several
attempts, move throttle control to fast
position, wait a few minutes and try
again. If engine still does not start,
move the throttle control back to the
choke position and retry.
WARM WEATHER STARTING (50 ° F and
above)
6. When engine starts, move the throttle
control to the fast position.
The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING ( 50 ° F and
below)
6. When engine starts, leave throttle
control in choke position until engine
warms up and begins to run roughly.
Once rough running begins, imme-
diately move the throttle control to the
fast position. Engine warm-up may
take from several seconds to several
minutes (the colder the temperature,
the longer the warm-up).
The attachments can also be used dur-
ing the engine warm-up period.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to
be adjusted for best engine performance
(see "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual).
15
COLD WEATHER STARTING ( 50 ° F and
below)
6. When engine starts, leave throttle
control in choke position until engine
warms up and begins to run roughly.
Once rough running begins, imme-
diately move the throttle control to the
fast position. Engine warm-up may
take from several seconds to several
minutes (the colder the temperature,
the longer the warm-up).
The attachments can also be used dur-
ing the engine warm-up period.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to
be adjusted for best engine performance
(see "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual).
MOWING TIPS
Mower should be properly leveled for
best mowing performance. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
The left hand side of mower should be
used for trimming.
Drive so that clippings are discharged
onto the area that has already been
cut. Have the cut area to the right of
the tractor. This will result in a more
even distribution of clippings and more
uniform cutting.
When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two rounds,
mow in the opposite direction making
left hand turns until finished.
f
1
• l
If grass is extremely tall, it should be
mowed twice to reduce load and pos-
sible fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
Do not mow grass when it is wet.
Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry
before mowing.
Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired.
When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the at-
tachment being used.
MULCHING MOWING TIPS
IMPORTANT: For best performance, keep
mower housing free of built-up grass and
trash. Clean after each use.
The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into
the grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrients for the lawn. Always
mulch with your highest engine (blade)
speed as this will provide the best recut-
ting action of the blades.
Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action. The
best time to mow your lawn is the early
afternoon. At this time the grass has
dried, the newly cut area will not be
exposed to direct sunlight.
For best results, adjust the mower
cutting height so that the mower cuts
off only the top one-third of the grass
blades. For extremely heavy grass, re-
duce your width of cut on each pass and
mow slowly.
MAXI_
Certain types of grass and grass
conditions may require that an area be
mulched a second time to completely
hide the clippings. When doing a sec-
ond cut, mow across (perpendicular) to
the first cut path.
Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting and
graining of the lawn.
16
MAINTENANCE SCHEDULE
FILL IN DATES
AS YOU COMPLETE
REGULAR SERVICE
Check Brake Operation
Check Tire Pressure
Check Operator Presence and
TInterlock Systems
RCheck for Loose Fasteners
Sharpen/Replace Mower Blades
TLubrication Chart
0Check Battery Level
RClean Battery and Terminals
Check Transaxle Cooling
Check V-Belts
Check Engine Oil Level
Change Engine Oil (with oil filte0
EChange Engine Oil (without oil filte0
NClean Air Filter
GClean Air Screen
Inspect Muffler/Spark Attester
EReplace Oil Filter (If equipped)
Clean Engine Cooling Fins
Replace Spark Plug
Replace Air Filter Paper Cartridge
Replace Fuel Filter
II
t - Change more often when operating under a heavy lead or
in high ambient temperatures.
2 - Service more often when operatin(_ in dirty or dusty conditions.
3- Replace blades more often when mowing in sandy soil.
4 - Not required if equipped with maintenance=free baltery.
5 - Tighten front axle pivot bolt to 35 ft.dbs, maximum.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not
cover items that have been subjected to
operator abuse or negligence. To receive Zerk
full value from the warranty, operator
must maintain tractor as instructed in this
manual. @FrontWheel
Some adjustments will need to be made Bearing
periodically to properly maintain your Zerk
tractor.
At least once a season, check to see if
you should make any of the adjustments @Engine /
described in the Service and Adjustments I
section of this manual.
At least once a year you should replace
the spark plug, clean or replace air filter,
and check blades and belts for wear.
A new spark plug and clean air filter
assure proper air-fuel mixture and help
your engine run better and last longer.
LUBRICATION CHART
-- @ Spindle
Zerk
@Front Wheel
Bearing Zerk
"d)Gearshift
Pivots
_SAE 30 or 10w30 Motor Oil
@General Purpose Grease
@Refer to Maintenance "ENGINE" Section
BEFORE EACH USE
f. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
interlock systems for proper operation.
5. Check for loose fasteners.
IMPORTANT: Do not oil or grease the
pivot points which have special nylon
bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of the
self-lubricating bearings. If you feel they
must be lubricated, use only a dry, pow-
dered graphite type lubricant sparingly.
17
TRACTOR
Always observe safety rules when per-
forming any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet
stopping distance at high speed in highest
gear, then brake must be adjusted. (See
"TO ADJUST BRAKE" in the Service and
Adjustments section of this manual).
TIRES
Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS"
section of this manual).
Keep tires free of gasoline, oil, or insect
control chemicals which can harm rub-
ber.
Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock
systems are working properly. If your trac-
tor does not function as described, repair
the problem immediately.
The engine should not start unless the
clutch/brake pedal is fully depressed
and attachement clutch control is in the
disengaged position.
When the engine is running, any at-
tempt by the operator to leave the seat
without first setting the parking brake
should shut off the engine.
When the engine is running and the
attachment clutch is engaged, any at-
tempt by the operator to leave the seat
should shut off the engine.
The attachment clutch should never op-
erate unless the operator is in the seat.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
1. Raise mower to highest position to al-
low access to blades.
2. Remove blade bolt, lock washer and
flat washer securing blade.
3. Install new or resharpened blade
with trailing edge up towards deck as
shown.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.
4. Reassemble blade bolt, lock washer
and flat washer in exact order as
shown.
5. Tighten blade bolt securely (27-35 Ft.
Lbs. torque).
IMPORTANT: Blade bolt is heat treated.
If bolt needs replacing, replace only with
approve bolt shown in the Repair Parts.
Mandrel As,_embly
Trailing _ BI_,_,,
Edge Up _"_'"i" Center _ _'_'_
Hqle _( _
Flat Washer_-_L J (_
Lock _r__ \Star
t%_-Blade Bolt
TO SHARPEN BLADE
NOTE: We do not recommend sharp-
ening blade - but if you do, be sure the
blade is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will cause
excessive vibration and eventual damage
to mower and engine.
The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone balancer,
follow the instructions supplied with
balancer.)
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
Slide blade on to an unthreaded portion
of the steel bolt or pin and hold the
bolt or pin parallel with the ground. If
blade is balanced, it should remain in a
horizontal position. If either end of the
blade moves downward, sharpen the
heavy end until the blade is balanced.
5/8" Bolt c Blade
Pin
Center Hole
18
BATTERY
Your tractor has a battery charging system
which is sufficient for normal use. How-
ever, periodic charging of the battery with
an automotive charger will extend its life.
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and
terminals can cause the battery to "leak"
power.
1. Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
2. Rinse the battery with plain water and
dry.
3. Clean terminals and battery cable ends
with wire brush until bright.
4. Coat terminals with grease or petro-
leum jelly.
5. Reinstall battery (See "REPLACING
BATTERY" in the SERVICE AND AD-
JUSTMENTS section of this manual).
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt
and chaff which can restrict cooling.
V-BELTS
Check V-belts for deterioration and wear
after 100 hours of operation and replace
if necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.
ENGINE
LUBRICATION
Only use high quality detergent oil rated
with API service classification SG-SL.
Select the oil's SAE viscosity grade
according to your expected operating
temperature.
SAE VISCOSITY GRADES
.30 .IO 0 10 20 30
TEMPERATURE RANGEANTBCIPATEDSEFORENEXTOILCHANGE
oi_ vl_c cha_El
NOTE: Although multi-viscosity oils
(5W30, 10W30 etc.) improve starting in
cold weather, they will result in increased
oil consumption when used above 32°E
Check your engine oil level more frequent-
ly to avoid possible engine damage from
running low on oil.
Change the oil after every 50 hours of op-
eration or at least once a year if the tractor
is not used for 50 hours in one year.
Check the crankcase oil level before start-
ing the engine and after each eight (8)
hours of operation. Tighten oil fill cap/
dipstick securely each time you check the
oil level.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SG-SL.
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
2. Remove yellow cap from end of drain
valve and install the drain tube onto the
fitting. Oil Drain Valve
Drain
Tube
19
3. Unlock drain valve by pushing inward
slightly and turning counterclockwise.
4. To open, pull out on the drain valve.
5. After oil has drained completely, close
and lock the drain valve by pushing
inward and turning clockwise until the
pin is in the locked position as shown.
6. Remove the drain tube and replace the
cap onto the end of the drain valve.
7. Refill engine with oil through oil fill dip-
stick tube. Pour slowly. Do not overfill.
For approximate capacity see "PROD-
UCT SPECIFICATIONS" section of this
manual.
8. Use gauge on oil fill cap/dipstick for
checking level. For accurate reading,
tighten dipstick cap securely onto the
tube before removing dipstick. Keep oil
at "FULl.:' line on dipstick. Tighten cap
onto the tube securely when finished.
ENGINE OIL FILTER
Replace the engine oil filter every season
or every other oil change if the tractor is
used more than 100 hours in one year.
AIR FILTER
Your engine will not run properly using a
dirty air filter. Replace pre-cleaner after
every 25 hours of operation or every
season. Service paper cartridge every
100 hours of operation or every season,
whichever occurs first.
Service air cleaner more often under dusty
conditions.
1. Pull up on air filter cover handle and
rotate towards engine.
2. Remove cover.
3. Carefully remove air filter cartridge and
pre-cleaner from base.
4. Clean base carefully to prevent debris
from falling into carburetor.
NOTE: If very dirty or damaged, replace
cartridge.
5. Place new pre-cleaner and cartridge
firmly in base.
6. Align tabs on cover with slots in blower
housing and replace cover.
7. Hook handle on cover and push down
on handle to close.
IMPORTANT: Petroleum solvents, such
as kerosene, are not to be used to clean
the cartridge. They may cause deterio-
ration of the cartridge. Do not oil car-
tridge. Do not use pressurized air to clean
cartridge.
CLEAN AIR SCREEN
Air screen must be kept free of dirt and
chaff to prevent engine damage from
overheating. Clean with a wire brush or
compressed air to remove dirt and stub-
born dried gum fibers.
ENGINE COOLING SYSTEM
Debris may clog the engine's air cool-
ing system. Remove blower housing and
clean area shown to prevent overheating
and engine damage.
Air Screen Clean out chaff and debris
MUFFLER
Inspect and replace corroded muffler and
spark arrester (if equipped) as it could cre-
ate a fire hazard and/or damage.
SPARK PLUG(S)
Replace spark plug(s) at the beginning
of each mowing season or after every
100 hours of operation, whichever occurs
first. Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS"
section of this manual.
jCover
Cartridge
IN-LINE FUEL FILTER
The fuel filter should be replaced once
each season. If fuel filter becomes
clogged, obstructing fuel flow to carbu-
retor, replacement is required.
1. With engine cool, remove filter and
plug fuel line sections.
2. Place new fuel filter in position in fuel
line with arrow pointing towards carbu-
retor.
3. Be sure there are no fuel line leaks
and clamps are properly positioned.
4. Immediately wipe up any spilled gaso-
line.
Slots _ Clamp
Clamp / _ .j.._y
_ Fuel Filter
20
CLEANING
Clean engine, battery, seat, finish, etc.
of all foreign matter.
Keep finished surfaces and wheels free
of all gasoline, oil, etc.
Protect painted surfaces with auto-
motive type wax.
We do not recommend using a garden
hose or pressure washer to clean your
tractor unless the engine and transmis-
sion are covered to keep water out. Water
in engine or transmission will shorten the
useful life of your tractor. Use compressed
air or a leaf blower to remove grass,
leaves and trash from tractor and mower.
WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY
SERVICE OR ADJUSTMENTS:
1. Depress clutch/brake pedal fully and set parking brake.
2. Place gearshift lever in neutral (N) position.
3. Place attachment clutch in "DISENGAGED" position.
4. Turn ignition key to "STOP" and remove key.
5. Make sure the blades and all moving parts have completely stopped.
6. Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug.
TRACTOR
TO REMOVE MOWER
Mower will be easier to remove from the
right side of tractor.
1. Place attachment clutch in "DISEN-
GAGED" position.
2. Move attachment lift lever forward to
lower mower to its lowest position.
3. Roll belt off engine pulley.
4. Remove small retainer spring, and
remove clutch spring off pulley bolt.
5. Remove large retainer spring, slide
collar off and push housing guide out
of bracket.
6. Disconnect anti-sway bar from chassis
bracket by removing retainer spring.
7. Disconnect suspension arms from rear
deck brackets by removing retainer
springs.
8. Disconnect front links from deck by
removing retainer springs.
9. Raise lift lever to raise suspension
arms. Slide mower out from under trac-
tor.
IMPORTANT: If an attachment other than
the mower deck is to be mounted on the
tractor, remove the front links and hook
the clutch spring Into square hole in frame.
Small Retainer
Clutch
Small
Clutch Spring
Retainer S
Anti-Sway
Link
Housing Retainer Springs
Both Sides)
Bracket
Large Retainer Spring 21
TO INSTALL MOWER
1. Raise attachment lift lever to its highest
position.
2. Slide mower under tractor with deflec-
tor shield to right side of tractor.
3. Lower lift lever to its lowest position.
4. Connect front links to mower deck and
secure with retainer springs.
5. Connect suspension arms to rear
deck brackets and secure with retainer
springs.
6. Connect anti-sway bar to chassis
bracket and secure with retainer spring.
7. Push clutch cable housing guide into
bracket, slide collar onto guide and
secure with large retainer spring.
8. Place flat washer and clutch spring on
idler pulley bolt and secure with small
retainer spring.
9. Install belt onto engine pulley.
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked
on level ground or driveway. Make sure
tires are properly inflated (See "PROD-
UCT SPECIFICATIONS" section of this
manual). If tires are over or underinflated,
you will not properly adjust your mower.
SIDE-TO-SIDE ADJUSTMENT
Raise mower to its highest position.
At the midpoint of both sides of mower,
measure height from bottom edge of
mower to ground. Distance "A" on both
sides of mower should be the same or
within 1/4" of each other.
If adjustment is necessary, make adjust-
ment on one side of mower only.
To raise one side of mower, tighten lift
link adjustment nut on that side.
To lower one side of mower, loosen lift
link adjustment nut on that side.
NOTE: Each full turn of adjustment nut
will change mower height about 1/8".
Recheck measurements after adjusting.
Bottom edge Bottom edge of
of mower to _ v_ n3o_er to ground
0roood l/
Suspension Arm
Lift Link Nut_
Adjustment
FRONT-TO-BACK ADJUSTMENT
IMPORTANT: Deck must be level side-to
side. If the following front-to-back adjust-
ment is necessary, be sure to adjust both
front links equally so mower will stay level
side-to-side.
To obtain the best cutting results, the
mower housing should be adjusted so
that the front is approximately 1/8" to 1/2"
lower than the rear when the mower is in
its highest position.
Check adjustment on right side of trac-
tor. Measure distance "D" directly in front
and behind the mandrel at bottom edge of
mower housing as shown.
Before making any necessary adjust-
ments, check that both front links are
equal in length.
If links are not equal in length, adjust
one link to same length as other link.
To lower front of mower loosen nut "E"
on both front links an equal number of
turns.
When distance "D" is 1/8" to 1/2"
lower at front than rear, tighten nuts "F"
against trunnion on both front links.
To raise front of mower, loosen nut "F"
from trunnion on both front links. Tighten
nut "E" on both front links an equal num-
ber of turns. The two front links must
remain equal in length.
When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nut "F" against
trunnion on both front links.
Recheck side-to-side adjustment.
!_g _
Both Front nks Should be ual in Length
Nut it "E"
mru
Front Links
22
TO REPLACE MOWER BLADE DRIVE
BELT
The mower blade drive belt may be re-
placed without tools. Park the tractor on
level surface. Engage parking brake.
BELT REMOVAL -
1. Remove mower from tractor (See "TO
REMOVE MOWER" in this section of
manual).
2. Work belt off both mandrel pulleys and
idler pulleys.
3. Pull belt away from mower.
BELT INSTALLATION -
1. Work belt around both mandrel pulleys
and idler pulleys
2. Make sure belt is in all pulley grooves
and inside all belt guides.
3. Install mower (See "To Install Mower" in
this section of this manual).
Mandrel Idler Pulleys
Pulley
TO CHECK AND ADJUST BRAKE
Your tractor is equipped with an adjustable
brake system which is mounted on the
right side of the transaxle.
If tractor requires more than five (5) feet to
stop at highest speed in highest gear on a
level, dry concrete or paved surface, then
brake must be checked and adjusted.
TO CHECK BRAKE
1. Park tractor on a level, dry concrete or
paved surface, depress clutch/brake
pedal all the way down and engage
parking brake.
2. Place gear shift lever in neutral (N)
position.
The rear wheels must lock and skid when
you try to manually push the tractor for-
ward. If the rear wheels rotate, the brake
needs to be adjusted or the pads need to
be replaced.
TO ADJUST BRAKE
1. Depress clutch/brake pedal all the way
down and engage parking brake.
2. Measure distance between brake oper-
ating arm and nut "A" on brake rod.
3. If distance is other than 1-1/2", loosen
jam nut and turn nut "A" until distance
becomes 1-1/2". Retighten jam nut
against nut "A".
4. Road test tractor for proper stopping
distance as stated above. Readjust
if necessary. If stopping distance is
still greater than five (5) feet in highest
gear, further maintenance is neces-
sary. Replace brake pads or contact a
Sears or other qualified service center.
With Parking Brake "Engaged"
Arm
TO REPLACE MOTION DRIVE BELT
Park the tractor on level surface. Engage
parking brake. For assistance, there is a
belt installation guide decal on bottom side
of left footrest.
BELT REMOVAL -
1. Remove mower (See "TO REMOVE
MOWER" in this section of manual).
NOTE: Observe entire motion drive belt
and position of all belt guides and keepers.
2. Remove belt from stationary idler and
clutching idler.
3. Remove belt downward from around
engine pulley.
4. Pull belt slack toward rear of tractor.
Remove belt upwards from transaxle
pulley by deflecting belt keepers.
5. Remove belt from center span keeper
and pull belt away from tractor.
BELT INSTALLATION -
1. Carefully work new belt down between
transaxle belt keepers and onto the
input pulley.
2. Slide belt into the center span keeper.
3. Pull belt toward front of tractor and roll
around the top groove of engine pulley.
4. Install belt through stationary idler and
clutching idler.
23
5. Make sure belt is in all pulley grooves
and inside all belt guides and keepers.
6. Install mower (See "TO INSTALL
MOWER" in this section of manual).
Clutchir
Center
.Span
Keeper
Stationaryldler
Transaxle
TRANSAXLE GEAR SHIFT LEVER NEU-
TRAL ADJUSTMENT
The transaxle should be in neutral when
the gear shift lever is in neutral (N) (lock
gate) position. The adjustment is preset
at the factory; however, if adjustment is
needed, proceed as follows:
1. Make sure transaxle is in neutral (N).
NOTE: When the tractor rear wheels move
freely, the transaxle is in neutral.
2. Loosen ad ustment bolt in front of the
right rear wheel.
3. Position the gear shift lever in the neu-
tral (N) position.
4. Tighten adjustment bolt securely.
NOTE: If additional clearance is needed
to get to adjustment bolt, move mower
deck height to the lowest position.
Neutral Lock Gate
Gearshift
/" ,t
...... ...... ..---'..... i Adjustment Bolt
TO ADJUST STEERING WHEEL ALIGN-
MENT
If steering wheel crossbars are not
horizontal (left to right) when wheels are
positioned straight forward, remove steer-
ing wheel and reassemble with crossbars
horizontal. Tighten securely.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not
adjustable on your tractor. If damage has
occurred to affect the front wheel toe-in or
camber, contact a Sears or other qualified
service center.
TO REMOVE WHEEL FOR REPAIRS
1. Block up axle securely.
2. Remove axle cover, retaining ring and
washers to allow wheel removal (rear
wheels have a square key - Do not
lose).
3. Repair tire and reassemble.
NOTE: On rear wheels only: align
grooves in rear wheel hub and axle. Insert
square key.
4. Replace washers and snap retaining
ring securely in axle groove.
5. Replace axle cover.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, purchase and
use tire sealant from Sears. Tire sealant
also prevents tire dry rot and corrosion.
Washers
Retaining
Ring
Axle
Cover
Square Key ---_._.___ _
(Rear Wheel Only)
TO START ENGINE WITH A WEAK BAT-
TERY
_,WARNING: Lead-acid batteries gen-
erate explosive gases. Keep sparks, flame
and smoking materials away from bat-
teries. Always wear eye protection when
around batteries.
If your battery is too weak to start the
engine, it should be recharged. (See "BAT-
TERY" in the MAINTENANCE section of
this manual).
If "jumper cables" are used for emergency
starting, follow this procedure:
IMPORTANT: Your tractor is equipped
with a 12 volt system. The other vehicle
must also be a 12 volt system. Do not use
your tractor battery to start other vehicles.
TO ATTACH JUMPER CABLES -
1. Connect one end of the RED cable
to the POSITIVE (+) terminal of each
battery(A-B), taking care not to short
24 against tractor chassis.
2. Connectone end of the BLACKcable
to the NEGATIVE(-) terminal(C) of
fully chargedbattery.
3. Connectthe otherend of the BLACK
cable(D) to good chassisground,
awayfrom fueltank and battery.
TO REMOVE CABLES, REVERSE
ORDER -
1. BLACK cable first from chassis and
then from the fully charged battery.
2. RED cable last from both batteries.
02614
Weak or Dead Fully Charged
Battery Battery
REPLACING BATTERY
_WARNING: Do not short battery
terminals by allowing a wrench or any
other object to contact both terminals at
the same time. Before connecting battery,
remove metal bracelets, wristwatch bands,
rings, etc.
Positive terminal must be connected
first to prevent sparking from accidental
grounding.
1. Lift seat pan to raised position.
2. Disconnect BLACK battery cable first
then RED battery cable and carefully
remove battery from tractor.
3. Install new battery with terminals in
same position as old battery.
4. First connect RED battery cable to
positive (+) terminal with hex bolt and
keps nut as shown. Tighten securely.
Slide terminal cover over terminal
5. Connect BLACK grounding cable to
negative (-) terminal with remaining
hex bolt and keps nut. Tighten securely.
Seat Label
Positive
(Red)
Cable
Terminal
Cover Keps
.,/Nut Hex
Bolt
Negative (Black)
Cable
TO REPLACE HEADLIGHT BULB
1. Raise hood.
2. Pull bulb holder out of the hole in the
backside of the grill.
3. Replace bulb in holder and push bulb
holder securely back into the hole in
the backside of the grill.
4. Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause
your tractor to run poorly, stop running, or
prevent it from starting.
Check wiring. See electrical wiring
diagram in the Repair Parts section.
TO REPLACE FUSE
Replace with 20 amp automotive-type
plug-in fuse. The fuse holder is located
behind the dash.
TO REMOVE HOOD AND GRILL AS-
SEMBLY
1. Raise hood.
2. Unsnap headlight wire connector.
3. Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of
tractor.
4. When replacing hood, be sure to re-
connect the headlight wire connector.
Hood
Z Headlight Wire
_ _ Connector
25
ENGINE
Maintenance, repair, or replacement of the
emission control devices and systems, which
are being done at the customers expense,
may be performed by any non-road engine
repair establishment or individual. Warranty
repairs must be performed by an authorized
engine manufacturer's service outlet.
TO ADJUST THROTTLE CONTROL
CABLE
The throttle control has been preset at the
factory and adjustment should not be nec-
essary. Check adjustment as described
below before loosening cable. If adjust-
ment is necessary, proceed as follows:
1. With engine not running, move throttle
control lever from slow to choke posi-
tion. Slowly move lever from choke to
fast position.
2. Check that holes "A" in governor
control lever and hole in governor plate
line-up. If holes "A" are not aligned,
loosen clamp screw and move throttle
cable until holes are aligned. Tighten
clamp screw securely.
TO ADJUST CARBURETOR
Governor Control Lever Governor
,Control Plate
Clamp Cable
Screw
NOTE: The carburetor on this engine is
low emission. It is equipped with an idle
fuel adjusting needle with a limiter cap,
which allows some adjustment within the
limits allowed by the cap. Do not attempt
to remove the limiter cap. The limiter cap
cannot be removed without breaking the
adjusting needle.
The carburetor has been preset at the
factory and adjustment should not be nec-
essary. However, minor adjustment may
be required to compensate for differences
in fuel, temperature, altitude or load. If the
carburetor does need adjustment, proceed
as follows:
In general, turning idle mixture valve in
(clockwise) decreases the supply of fuel to
the engine giving a leaner fuel/air mix-
ture. Turning the idle mixture valve out
(counterclockwise) increases the supply
of fuel to the engine giving a richer fuel/air
mixture.
IMPORTANT: Damage to the needle
valve and the seat in carburetor may result
if screw is turned in too tight.
PRELIMINARY SETTING -
1. Air cleaner assembly must be assem-
bled to the carburetor when making
carburetor adjustments.
2. Be sure the throttle control cable is
adjusted properly (see above).
FINAL SETTING -
1. Start engine and allow to warm for five
minutes. Make final adjustments with
engine running and shift/motion control
lever in neutral (N) position.
2. Move throttle control lever to slow posi-
tion. With finger, rotate and hold throttle
lever against idle speed screw. Turn
idle speed screw to attain 1750 RPM.
3. While still holding throttle lever against
idle speed screw, turn idle mixture
valve full travel clockwise then coun-
terclockwise until engine runs rough.
Turn valve to a point midway between
those two positions. Release throttle
lever.
ACCELERATION TEST -
4. Move throttle control lever from slow
to fast position. If engine hesitates or
dies, turn idle mixture valve out (coun-
terclockwise) 1/8 turn. Repeat test and
continue to adjust, if necessary, until
engine accelerates smoothly.
High speed stop is factory adjusted. Do
not adjust - damage may result.
IMPORTANT: Never tamper with the
engine governor, which is factory set
for proper engine speed. Overspeed-
ing the engine above the factory high
speed setting can be dangerous. If you
think the engine-governed high speed
needs adjusting, contact a Sears or other
qualified service center, which has proper
equipment and experience to make any
necessary adjustments.
_CclreeSwPeed-_._-_J_ Thr°t_ le
Idle Mixture Valve -__
With Limiter
26
Immediately prepare your tractor for stor-
age at the end of the season or if the trac-
tor will not be used for 30 days or more.
_,CAUTION: Never store the tractor
with gasoline in the tank inside a building
where fumes may reach an open flame
or spark. Allow the engine to cool before
storing in any enclosure.
TRACTOR
Remove mower from tractor for winter
storage. When mower is to be stored for a
period of time, clean it thoroughly, remove
all dirt, grease, leaves, etc. Store in a
clean, dry area.
1. Clean entire tractor (See "CLEANING"
in the Maintenance section of this
manual).
2. Inspect and replace belts, if necessary
(See belt replacement instructions in
the Service and Adjustments section of
this manual).
3. Lubricate as shown in the Maintenance
section of this manual.
4. Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving
parts for damage, breakage and wear.
Replace if necessary.
5. Touch up all rusted or chipped paint
surfaces; sand lightly before painting.
BATTERY
Fully charge the battery for storage.
After a period of time in storage, battery
may require recharging.
To help prevent corrosion and power
leakage during long periods of storage,
battery cables should be disconnected
and battery cleaned thoroughly (see "TO
CLEAN BATTERY AND TERMINALS" in
the Maintenance section of this manual).
After cleaning, leave cables discon-
nected and place cables where they
cannot come in contact with battery
terminals.
If battery is removed from tractor for
storage, do not store battery directly on
concrete or damp surfaces.
ENGINE
FUEL SYSTEM
IMPORTANT: It is important to prevent
gum deposits from forming in essential
fuel system parts such as carburetor, fuel
hose, or tank during storage. Also, alcohol
blended fuels (called gasohol or using
ethanol or methanol) can attract moisture
which leads to separation and formation of
acids during storage. Acidic gas can dam-
age the fuel system of an engine while in
storage.
Empty the fuel tank by starting the en-
gine and letting it run until the fuel lines
and carburetor are empty.
Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of
fuel gum deposits during storage. Add
stabilizer to gasoline in fuel tank or stor-
age container. Always follow the mix ratio
found on stabilizer container. Run engine
at least 10 minutes after adding stabilizer
to allow the stabilizer to reach the car-
buretor. Do not empty the gas tank and
carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace
with clean engine oil. (See "ENGINE" in
the Maintenance section of this manual).
CYLINDER(S)
1. Remove spark plug(s).
2. Pour one ounce of oil through spark
plug hole(s) into cylinder(s).
3. Turn ignition key to "START" position
for a few seconds to distribute oil.
4. Replace with new spark plug(s).
OTHER
Do not store gasoline from one season
to another.
Replace your gasoline can if your can
starts to rust. Rust and/or dirt in your
gasoline will cause problems.
If possible, store your tractor indoors
and cover it to give protection from dust
and dirt.
Cover your tractor with a suitable pro-
tective cover that does not retain mois-
ture. Do not use plastic. Plastic cannot
breathe which allows condensation to
form and will cause your tractor to rust.
IMPORTANT: Never cover tractor while
engine and exhaust areas are still warm.
27
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM
Will not start
Hard to start
Engine will not
turn over
Engine clicks but
will not start
CAUSE CORRECTION
1. Out of fuel.
2. Engine not "CHOKED"
properly.
3. Engine flooded.
4. Bad spark plug.
5. Dirty air filter.
6. Dirty fuel filter.
7 Water in fuel.
8. Loose or damaged wiring.
9. Carburetor out of adjustment.
10. Engine valves out of
adjustment.
1. Dirty air filter.
2. Bad spark plug.
3. Weak or dead battery.
4. Dirty fuel filter.
5. Stale or dirty fuel.
6. Loose or damaged wiring.
7. Carburetor out of adjustment.
8. Engine valves out of
adjustment.
1. Clutch/brake pedal not
depressed.
2. Attachment clutch is engaged.
3. Weak or dead battery.
4. Blown fuse.
5. Corroded battery terminals.
6. Loose or damaged wiring.
7. Faulty ignition switch.
8. Faulty solenoid or starter.
9. Faulty operator presence
switch(es).
1. Weak or dead battery.
2. Corroded battery terminals.
3. Loose or damaged wiring.
4. Faulty solenoid or starter.
1. Fill fuel tank.
2. See "TO START ENGINE"
in Operation section.
3. Wait several minutes
before attempting to start.
4. Replace spark plug.
5. Clean/replace air filter.
6. Replace fuel filter.
7. Empty fuel tank and carbure-
tor, refill tank with fresh gas-
oline and replace fuel filter.
8. Check all wiring.
9. See "To Adjust Carburetor"
in Service and Adjustments
section.
10. Contact a Sears or other
qualified service center.
1. Clean/replace air filter.
2. Replace spark plug.
3. Recharge or replace battery.
4. Replace fuel filter.
5. Empty fuel tank and refill tank
with fresh, clean gasoline.
6. Check all wiring.
7. See "To Adjust Carburetor"
in Service and Adjustments
section.
8. Contact a Sears or other
qualified service center.
1. Depress clutch/brake pedal.
2. Disengage attachment clutch.
3. Recharge or replace battery.
4. Replace fuse.
5. Clean battery terminals.
6. Check all wiring.
7. Check/replace ignition switch.
8. Check/replace solenoid or
starter.
9. Contact a Sears or other
qualified service center.
1. Recharge or replace battery.
2. Clean battery terminals.
3. Check all wiring.
4. Check/replace solenoid or
starter.
28
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
CAUSE
1. Cutting too much grass/too
fast.
=
3.
PROBLEM
Loss of power
Excessive
vibration
Engine continues
to run when
operator leaves
seat with attach-
ment clutch
engaged
4_
5.
6.
Poor cut - uneven
7. Dirty fuel filter.
8. Stale or dirty fuel.
9. Water in fuel.
10.Spark plug wire loose.
11. Dirty engine air screen/fins.
12. Dirty/clogged muffler.
13. Loose or damaged wiring.
14. Carburetor out of adjustment
15. Engine valves out of
adjustment.
1. Worn, bent or loose blade.
2. Bent blade mandrel.
3. Loose/damaged part(s).
1. Faulty operator-safety
presence control system.
2.
3.
4.
5.
Throttle in "CHOKE" position. 2.
Build-up of grass, leaves 3.
and trash under mower.
Dirty air filter. 4.
Low oil level/dirty oil. 5.
Faulty spark plug. 6.
7.
8.
9.
1.
2.
3.
1.
Worn, bent or loose blade. 1.
Mower deck not level. 2.
Buildup of grass, leaves, 3.
and trash under mower.
Bent blade mandrel. 4.
5.
Clogged mower deck vent
holes from buildup of grass,
leaves, and trash around
mandrels.
3ORRECTION
1. Raise cutting height/reduce
speed.
Adjust throttle control.
Clean underside of mower
housing.
Clean/replace air filter.
Check oil level/change oil.
Clean and regap or change
spark plug.
Replace fuel filter.
Empty fuel tank and refill tank
with fresh, clean gasoline.
Empty fuel tank and carbure-
tor, refill tank with fresh gas-
oline and replace fuel filter.
10. Connect and tighten spark
plug wire.
11.Clean engine air screen/fins.
12. Clean/replace muffler.
13.Check all wiring.
14. See "To Adjust Carburetor"
in Service and Adjustments
section.
15. Contact a Sears or other
qualified service center.
Replace blade.
Tighten blade bolt.
Contact a Sears or other
qualified service center.
Tighten loose part(s).
Replace damaged parts.
Check wiring, switches and
connections. If not corrected
contact Sears or other
qualified service center.
Replace blade. Tighten
blade bolt.
Level mower deck.
Clean underside of mower
housing.
Contact a Sears or other
qualified service center.
Clean around mandrels to
open vent holes.
29
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM
Mower blades will
not rotate
Poor grass
discharge
Headlight(s) not
working
(if so equipped)
Battery will not
charge
Engine "backfires"
when turning
engine "OFF"
CAUSE CORRECTION
1. Remove obstruction.1. Obstruction in clutch
mechanism.
2. Worn/damaged mower drive
belt.
3. Frozen idler pulley.
4. Frozen blade mandrel.
1. Engine speed too slow.
2. Travel speed too fast.
3. Wet grass.
4. Mower deck not level.
5. Low/uneven tire air pressure.
6. Worn, bent or loose blade.
7. Buildup of grass, leaves and
trash under mower.
8. Mower drive belt worn.
9. Blades improperly installed.
10. Improper blades used.
11. Clogged mower deck vent
holes from buildup of grass,
leaves, and trash around
mandrels.
1. Switch is "OFF".
2. Bulb(s) or lamp(s) burned out.
3. Faulty light switch.
4. Loose or damaged wiring.
5. Blown fuse.
1. Bad battery cell(s).
2. Poor cable connections.
3. Faulty regulator
(if so equipped).
4. Faulty alternator.
Engine throttle control not
set at "SLOW" position for
30 seconds before stopping
engine.
2. Replace mower drive belt.
3. Replace idler pulley.
4. Contact a Sears or other
qualified service center.
1. Place throttle control in
"FAST" position.
2. Shift to slower speed.
3. Allow grass to dry before
mowing.
4. Level mower deck.
5. Check tires for proper air
pressure.
6. Replace/sharpen blade.
Tighten blade bolt.
7. Clean underside of mower
housing.
8. Replace mower drive belt.
9. Reinstall blades sharp edge
down.
10. Replace with blades listed
in this manual.
11.Clean around mandrels to
open vent holes.
1. Turn switch "ON".
2. Replace bulb(s) or lamp(s).
3. Check/replace light switch.
4. Check wiring and connections.
5. Replace fuse.
1. Replace battery.
2. Check/clean all connections.
3. Replace regulator.
4. Replace alternator.
Move throttle control to
"SLOW" position and allow
to idle for 30 seconds before
stopping engine.
30
TRACTOR - - MODEL NUMBER 917.273752
SCHEMATIC
,,I,
RED I Ill o cK
BATTERY
//
RED
AMMETER
(OPTIONAL) WHITE
)G A1
IGNITION
SWITCH
IGNITION SWITCH
FUSE
I
I I
CLUTCH/BRAKE
(PEDAL UP)
BLACK
BLACK
SOLENOID
WHITE
II I
_AT_T,ME_LUTCH_
BUCK (CLUTCH OFF)
POSITION CIRCUIT "MAKE"
OFF M+G+A1 NONE
RUN/LIGHT B+A1 A2+L
RUN B+A1 NONE
START B + S + A1 NONE
(OPTIONAL)
BLACK IGNITION
UNIT
LINE I
I
I
FUEL SHUT-OFF SOLENOID
(
ORANGE
RED
STARTER
6LACK
SEAT SWITCH
(NOT OCCUPIED)
GROUNDING
CONNECTOR
A
V SPARK
_@ LUGGAP
I (2 PLUGS ON
TWIN CYL ENGINES)
CHARGING SYSTEM OUTPUT 28 VOLTS AC M_N @3800 RPM
3 AMP DO @ 3600 R pM (C_A RG_G SYSTEM DISCONNECTED)
RED I i
UGHTING SYSTEM OUTPUT I ALTERNATOR I
5AMP AC @ 3800 RpM DIODE i
\ _4 VOLTS AC M_N @ 3800 RpM (L_GHTS OFF)
NOTE
YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP. THE LIGHTS
WILL BECOME THEIR BRIGHTEST.
HEADLIGHTS
BROWN
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING,
02363
NON-REMOVABLE
CONNECTIONS
REMOVABLE
CONNECTIONS
31
ELECTRICAL TRACTOR - - MODEL NUMBER 917.273752
22
I
I
I
I
26
J
/
I
I
I
52'
29
I
I
I
I
I
I
I
I
I
I
\
\
?
/
/
!
/
/
I
I
I
I
/9O
I
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I
32
TRACTOR - - MODEL NUMBER 917.273752
ELECTRICAL
KEY PART
NO. NO. DESCRIPTION
1 163465 Battery
2 74760412 Bolt Hex Hd 1/4-20 uric x 3/4
8 176689 Box Battery
16 176138 Switch, Interlock
21 183759 Harness Asm Light W/4152j
22 4152J Bulb Light #1156
24 4799J Cable Battery 6 Ga. 11" red
25 146147 Cable Battery 6 Ga. w/16 wire red
26 175158 Fuse
27 73510400 Nut Keps Hex 1/4-20 unc
28 4207J Cable Ground 6 Ga. 12" black
29 121305X Switch Plunger Normal Op Gray
30 175566 Switch lgn
33 140403 Key Ign
40 179720 Harness lgn
41 71110408 Bolt BIk. Fin Hex l/4-2O unc x l/2
42 131563 Cover Terminal Red
43 178861 Solenoid
45 121433X Ammeter Rectangular 6 Amp
52 141940 Protection Wire Loop
90 180449 Cover Terminal
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
33
TRACTOR - - MODEL NUMBER 917.273752
CHASSIS AND ENCLOSURES
28
259
/
212 --
261
260
258
18
_30
39
278
/5
2O8 2O9 2O8
2O9
6O
2_
2o6 2O9
_145
j37
208
chassis-Laser -It.stltl 8
34
TRACTOR - - MODEL NUMBER 917.273752
CHASSIS AND ENCLOSURES
KEY PART
NO. NO. DESCRIPTION
139976
17490508
175710
174714
72140606
154798
STD541437
158112
17490620
175702
186689
175582
156524
1 174619 Chassis
2 176554 Drawbar
5 155272 Bumper Hood/Dash
9 187846X013 Dash
10 STD533710 Bolt, Carriage 3/8-16 x 3/4
11 174996 Panel, Dash, LH.
13 172105X010 Panel, Dash, R.H.
14 17490608 Screw Thdrol 3/8-16 x 1/2
17 185682X613 Hood Assembly
18 184921 Bumper Hood
26 STD541437 Nut
28 184247 Grille/Lens Asm.
30 188570X613 Fend/Ftrest
31 Bracket, Fender Support
37 Screw Thdrol 5/16-18 x 1/2
38 Pivot Bracket Assembly, Rear
39 Bracket Pivot Laser Lt
60 Bolt Rdhd Sqnk 3/8-16 unc x 1
64 Dash Lower STLT
74 Nut Crownlock 3/8-16 unc
114 Keeper Belt Rear Lh Stl P930
115 Screw 3/8-16 x 1-1/4
142 Plate Reinforcement STLT
143 Bracket Swaybar Chassis
144 Bracket Pnt Footrest STLT
145 Rod Pivot Chassis/Hood
159 155123X428 Cupholder Stlt Black
206 170165 Bolt Shoulder 5/16-18TT
207 17670508 Screw Thdrol 5/16-18 x 1/2 Tytt
208 17670608 ScrewThdrol 3/8-16 x 1/2
209 17000612 Screw Hexwsh Thdr. 3/8-16 x 3/4
211 145212 Nut Hex Flange Lock
212 184248 Insert Lens Reflective
258 184245X599 Lens RH
259 184246X599 Lens LH
260 184250X428 Cover Lens
261 184258X428 Insert Grille
278 191611 Screw #10 x 3/4 Single Lead - Hex
- - 187801 Plug Dome Plastic
- - 5479J Plug, Button
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
35
TRACTOR - - MODEL NUMBER 917.273752
GROUND DRIVE
7-89 ¢120 J_
j4
_11 _73
52 9
14_
163
82 1t
18 5
32
L
6
77
166
156
51 5 38_
18 394
62 35 3
24
37
J
34
116
26 27
drive-fender.stlt 41
36
TRACTOR - - MODEL NUMBER 917.273752
GROUND DRIVE
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 Transaxle (See Breakdown) 63
Peerless 206-545C 64
2 146682 Spring, Return, Brake 65
3 123666X Pulley, Transaxle 66
4 12000028 Ring, Retainer 69
5 121520X Strap, Torque 70
6 17000512 Screw 5/16-18 x 3/4 74
8 165866 Rod Shifter Fender STLT 75
10 STD561210 Pin, Cotter 76
11 105701X Washer, Shift Plate 77
13 74550412 Bolt 1/4-28 unf W/Patch Gr. 8 78
14 10040400 Washer Lock Hvy Helical 79
15 74490544 Bolt Hex FLGHD 5/16-18 Gr. 5 80
16 STD541431 Nut Lock Hx W/Ins 5/16-18 unc 81
18 STD523710 Bolt Fin Hex 3/8-16 unc x 1 Gr. 5 82
19 STD541437 Nut 83
21 106933X Knob 84
22 130804 Rod, Brake 85
24 STD541237 Nut 89
25 106888X Spring, Brake Rod 96
26 STD551037 Washer 112
27 STD561210 Pin 113
28 175765 Rod, Parking Brake 116
29 71673 Cap, Parking Brake 120
30 169592 Bracket, Transaxle 150
32 STD523107 Bolt 151
34 175578 Shaft Assembly, Foot Pedal 156
35 120183X Bearing, Nylon 158
36 STD551062 Washer 159
37 STD571810 Roll Pin 161
38 179114 Pulley, Composite, Flat 162
39 74760648 Bolt 163
41 175556 Keeper, Belt, Idler 164
47 127783 Pulley, Idler, V-Groove, Plastic 165
48 154407 Bellcrank Clutch Grnd Dry Stl 166
49 123205X Retainer, Belt 168
50 72110612 Bolt 169
51 STD541437 Nut Crown Lock 3/8-16 unc 170
52 STD541431 Nut Crown Lock 5/16-18 uric 197
53 105710X Link, Clutch 198
55 105709X Spring, Clutch Return 202
56 17060620 Screw 3/8-16 x 1-1/4 212
57 130801 V-Belt, Ground Drive
59 169691 Keeper, Belt, Center Span
61 17120614 Screw 3/8-16 x .875
62 8883R Cover, Pedal
175410 Pulley, Engine
173937 Bolt, Hex 7/16-20 x 4 Gr. 5-1.5 Thr.
STD551143 Washer
154778 Keeper, Belt, Engine, Fool Proof
142432 Screw Hex Wsh Hi-Lo 1/4 x 1/2 unc
134683 Guide, Mower Drive Belt, R.H.
137057 Spacer, Axle
121749X Washer 25/32 x 1-1/4 x 16 Ga.
STD581075 E-Ring
123583X Key, Square 2.0 x .1845/1865
121748X Washer 25/32 x 1-5/8 x 16 Ga.
STD580025 Key Woodruff
145090 Arm, Shift
165592 Shaft Asm Cross Tapered 650 20
165711 Spring, Torsion
19171216 Washer 17/32 x 3/4 x 16 Ga.
166231 Link Transaxle
150360 Nut, Nylock
188310X428 Console, Shift, STLT
STD624003 Retainer Spring 1"
19091210
127285X
72140608
7390O6O0
175456
19133210
166002
165589
183900
72140406
73680400
74780416
19091210
165623
17490510
165492
165580
178394
169613
169593
72110614
145212
Washer 9/32 x 3/4 x 10 Ga.
Strap Torque 90 Degrees
Bolt Rdhd Sqneck 3/8-16 x 1
Nut Lock Fig. 3/8-16 unc
Spacer Retainer
Washer 13/32 x 2 x 10 Ga.
Washer Srrted 5/161D x 1.125
Bracket Shift Mount
Hub Shift
Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5
Nut Crownlock 1/4-20 uric
Bolt Hex Fin 1/4-20 unc x 1 Gr. 5
Washer 9/32 x 3/4 x 10 Ga.
Bracket Pivot Lever
Screw 5/16-18 x 5/8 TT Yellow
Bolt Shoulder 5/16-18 x .561
Plate Fastening Lt
Keeper Belt Transaxle Gear
Nyiiner Snap-In 5/8 ID
Washer Nyliner 7/8 ID x .105 Hd
Bolt Carr. SH 3/8-16 x 1-3/4 Gr. 5
Nut Hex Flange Lock
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
37
TRACTOR - - MODEL NUMBER 917.273752
STEERING ASSEMBLY
F
88
J68
13
65
67 67
15 t5
s eering._pl,lt =47
40
t0
43
/6
8
38
TRACTOR - - MODEL NUMBER 917.273752
STEERING ASSEMBLY
KEY PART
NO. NO. DESCRIPTION
1
2
3
4
5
6
8
10
11
12
13
15
17
26
28
29
30
32
36
37
38
39
40
41
42
43
44
46
51
54
65
67
68
71
82
87
88
91
184706
169840
169839
6266H
121748X
12000029
175121
STD551137
73940800
136518
145212
180641
126847X
19131416
17000612
STD561210
130465
155099
152927
184704X428 Steering Wheel
Axle Assembly
Spindle Assembly, LH.
Spindle Assembly, R.H.
Bearing, Race, Thrust, Hardened
Washer 25/32 x 1-5/8 x 16 Ga.
Ring, Klip
Draglink
Washer, Lock
Nut Hex Jam Toplock 1/2-20 unf
Spacer Bearing Axle Front
Nut, Hex Flange Lock
Shaft Assembly, Steering
Bushing, Link, Drag
Washer 13/32 x 7/8 x 16 Ga.
Screw 3/8-16 x 3/4
Pin Cotter
Rod, Tie
Bushing, Steering
Screw
159946X428 Insert, Steering Wheel
19182411 Washer 9/16 x 1-1/2 11
STD541537 Nut Lock Center 3/8-24 unf
159945 Adaptor, Steering Wheel
145054X428 Boot, Steering Shaft
121749X Washer 25/32 x 1-1/4 x 16 Ga.
180640 Extension Shaft Steering
184946X505 Cap, Spindle
73540400
71130420
160367
72110618
169827
175146
169835
173966
175118
175553
Nut Crownlock 1/4-28
Bolt Hex 1/4-28 unf x 1-1/4 Gr. 8
Spacer Brace Axle
Bolt RDHD Sqnk 3/8-16 x 2-1/4
Axle, Brace
Steering Asm.
Bracket Susp. Chassis Front
Washer Flat
Bolt Shoulder 7/16-20 unc
Clip Steering
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
39
TRACTOR - - MODEL NUMBER 917.273752
ENGINE
2
3
72
31
40 33
33
13 4
29
\
OPTIONAL EQUIPMENT
Spark Arrester I/
engine-bs.lcy[ 17
KEY PART
NO. NO.
1 170545X505
2 17720408
3
4 137352
13 165291
14 148456
16 STD551237
23 169837
29 137180
31 184900
32 140527
DESCRIPTION
Control, Throttle/Choke
Screw, Hex Head, Thread
Cutting 1/4-20 x 1/2
Engine, B&S Model
31P777-0299-E1 (See Breakdown)
Muffler
Gasket
Tube Drain Oil Easy
Washer
Shield Brn/Dbr Guard
Arrestor, Spark
Tank, Fuel
Cap Assembly, Fuel
KEY PART
NO. NO. DESCRIPTION
33 123487X
37 137040
38 181654
40 124028X
44 17670412
45 17000612
46 19091416
72 183906
78 17060620
81 73510400
NOTE:
Clamp, Hose
Line, Fuel
Plug Drain Oil Easy
Bushing, Snap, Fuel Line
Screw, Hex Washer Head,
Thd., Roll. 1/4-20 x 3/4
Screw Hxwsh Thdr 3/8-16 x 3/4
Washer 9/32 x 7/8 x 16 Ga.
Screw Socket Head 5/16-18 x 1
Screw 3/8-16 x 1-1/4
Nut Keps Hex 1/4-20 uric
All component dimensions given in U.S. inches
1 inch = 25.4 mm
40
TRACTOR - - MODEL NUMBER 917.273752
LIFT ASSEMBLY
7
5
13
19
13
13
f
32
4
19
6
13
3
2
6
20
15
20
lift-rh,lpiece_3
KEY PART
NO. NO. DESCRIPTION
1 159460 Washer Asm Inner Spring
W/Plunger
2159471 Shaft Asm. Lift
3 105767X Pin Groove
4 12000002 E Ring #5133-62
5 19211621 Washer 21/32 x 1 x21 Ga.
6 120183X Bearing Nylong
7 125631X Grip Handle Fluted
8 122365X Button Plunger Read
11 139865 Link Asm Lift LH.
12 139866 Link Asm Lift R.H.
KEY PART
NO. NO. DESCRIPTION
13 STD624008 Retainer Spring
15 173288 Link Front
16 73350800 Nut Jam Hex 1/2-13 unc
17 175689 Trunnion BIk Zinc
18 73800800 Nut Lock w/Wsh 1/2-13 uric
19 139868 Arm Suspension Mower
20 163552 Retainer Spring
31 169865 Bearing, Pvt. Lift
32 73540600 Nut Crownlock 3/8-24
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
41
TRACTOR -- MODEL NUMBER 917.273752
SEAT ASSEMBLY
\\\\
I/i
ill:</:/ 2_
I I
t t
I I
t I
I I
_....--- 16
t
11
17 12
seat It.knob_9
21
KEY PART
NO. NO.
1 180597
2 180166
3 71110616
4 19131610
5 145O06
6 STD541437
7 124181X
8 17000616
9 19131614
10 180186
11 166369
DESCRIPTION
Seat
Bracket Pnt Pivot Seat (blk)
Bolt Fin Hex 3/8-16 unc x 1
Washer 13/32 x 3/4 x 10 Ga.
Clip Push In Hinged
Nut Hex Lock w/Ins 3/8-16 unc
Spring Seat Cprsn 2 250 BIk Zi
Screw 3/8-16 x 1
Washer 13/32 x 1 x 14 Ga.
Pan Pnt Seat (blk)
Knob Seat Adj Wingnut
KEY PART
NO. NO. DESCRIPTION
12 121246X
13 121248X
14 72050412
15 134300
16 121250X
17 123976X
21 171852
22
24
Bracket Pnt Mounting Switch
Bushing Snap BIk Ny150 ld
Bolt Rdhd Sht Nk 1/4-20 x 1-1/2
Spacer Split 28 x 96 Zinc
Spring Cprsn 1 27 BIk Pnt
Nut Lock 1/4 Lge Fig Gr. 5 Zinc
Bolt Shoulder 5/16-18 unc-2A
STD541431 Nut Hex Lock w/Ins 5/16-18
19171912 Washer 17/32 x 1-3/16 x12 Ga.
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
42
TRACTOR - - MODEL NUMBER 917.273752
DECALS
18 13 6 311 11 2 13 10
20
14
15
j8
12
KEY PART
NO. NO.
1 156368
2188958
3 186280
4 186281
5 138047
6 133644
7 183794
8 172331
9 186282
10 156439
11 186283
12 146046
KEY PART
DESCRIPTION NO. NO. DESCRIPTION
Decal, Oper. Instr. 13 183827
Decal, Replacement 14 160396
Decal, Hood, R.H. 15 179128
Decal, Hood, L.H. 18 164065
Decal, Battery 20 149516
Decal, Customer Maintenance - - 138311
Decal, HP Engine - - 184310X428
Decal, Mower Srs -- 184311X428
Decal, Fender - - 192594
Decal, Fender Danger - - 192595
Decal, Hood Side
Decal, V-Belt Drive Schematic
Decal, Dash Panel
Decal, V-Belt Schematic
Decal, Deck B 42"
Decal, Steering
Decal, Battery Dngr/Psn Eng
Decal, Lift Handle
Pad Footrest LH STLT
Pad Footrest RH STLT
Owner's Manual, English
Owner's Manual, Spanish
WHEELS &TIRES
2_5_8
4,10
wheel 1
11
KEY PART
NO. NO. DESCRIPTION
1 59192 Cap Value Tire
2 65139 Stem Value
3 106222X Tire F Ts 15 x 6 0 - 6 Service
4 59904 Tube Inner Front #35060
5 106732X624 Rim Asm 6" front Service
6 278H Fitting Grease
7 9040H Bearing Flange
8 106108X624 Rim Asm 8" rear Service
9 122082X Tire R Ts 20 x 10-8 Service
10 7152J Tube Rear 9 5 x 8 Service
11 104757X428 Cap Axle BIk 1 50xl 00
- - 144334 Sealant, Tire (10 oz. tube)
NOTE: All component dimensions given in U.S. inches
1inch =25.4 mm
43
TRACTOR - - MODEL NUMBER 917.273752
MOWER DECK
67
68
(
i147 142
106"_ 102 103 105
102 _'
34
_116 113
117_
119 118_
56
19F 21
42 D man*t*path stlt 3
\2
16
10_
9_
18
_8 _
21
23 24
29 27
44
TRACTOR - - MODEL NUMBER 917.273752
MOWER DECK
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 165892
2 STD533107
3 138017
4 165460
5 STD624008
6 178024
8 850857
9 STD551137
10 140296
11 134149
-- 139775
-- 138971
13 137645
14 128774
15 110485X
16 174493
18 72140505
19 132827
20 159770
21 STD541431
23 177563
24 105304X
25 123713X
26 110452X
27 130968X428
28 19111016
29 131491
30 173984
31 129963
32 153535
33 178342
34 72110612
36 131494
37 STD551037
40 STD541437
44 140088
45 STD624003
46 137729
48 133944
52 139888
53 184907
54 178515
55 155046
56 165723
Mower Deck Assembly, 42"
Bolt
Bracket Assembly, Sway Bar, Front
Bracket Sway Bar 38/42" Deck
Retainer Spring
Bar Sway Deck
Bolt, Hex 3/8-24 x 1.25 Gr. 8
Washer, Lock
Washer, Hardened
(The following blades are available)
Blade, 42" Mulching Std
(For mulching mowers only)
Blade, 42" Mulching Premium
(For better wear when mulching)
Blade, 42" Hi-Lift
(For bagging or discharging)
Shaft Assembly, Mandrel, Vented
Housing, Mandrel, Vented
Bearing, Ball, Mandrel
Stripper, Vented Mower Deck
Bolt, Carriage 5/16-18 x 5/8
Bolt, Shoulder
Baffle, Vortex
Nut Crownlock 5/16-18 uric
Bracket, Deflector
Cap, Sleeve
Spring, Torsion, Deflector
Nut, Push
Shield, Deflector
Washer 11/32 x 5/8 x 16 Ga.
Rod, Hinge
Screw Thdrol Washer Head
Washer, Spacer
Pulley, Mandrel
Nut, Toplock, Flanged
Bolt Carr. Sh 3/8-16 x 1-1/2 Gr. 5
Pulley, Idler, Flat
Washer 13/32 x 13/16 x 16 Ga.
Nut Crownlock 3/8-16 Unc
Guard, Mandrel, L.H.
Retainer
Screw, Thd. Roll 1/4-20 x 5/8
Washer, Hardened
Bolt, Shoulder 5/16-18 unc
Arm Assembly, Pad, Brake
Washer, Hardened
Arm, Idler
Spacer, Retainer
59 141043
67 184939
68 144959
92 STD541437
101 136420
102 71081010
103 19061216
104 STD551110
105 160793
106 2029J
111 179292
112 179293
113 17060510
116 4898H
117 165746
118 73930600
119 19121414
129 19131312
130 STD523710
131 STD533710
142 165890
143 157109
144 158634
145 165888
146 171977
147 131335
148 169022
149 165898
150 19091216
152 169676
158 17720408
159 72140614
184 19131410
185 188234
-- 130794
-- 169583
Guard, TUV Idler
Knob Custom Oval
V-Belt
Nut
Mulcher Cover
Screw
Washer #10
Washer, Lock
Latch Assembly, Bagger
Nut, Weld
Bracket Gauge Wheel Lh
Bracket Gauge Wheel Rh
Screw 5/16-18 Unc
Bolt Shoulder
Wheel Gauge Std
Nut Centerlock 3/8-16 Unc
Washer 3/8 x 7/8 x 4 Ga.
Washer 13/32 x 13/16 x 12 Ga.
Bolt, Fin Hex 3/8-16 uric x 1 Gr. 5
Bolt, Rdhd Sqnk 3/8-16 unc x 1
Arm Spring Brake Mower
Bracket Arm Idler 42"
Keeper Belt 42" Clutch Cable
Pulley Idler Flat
Bolt Carriage Idler
Spring Extension
Spring Return Idler
Retainer Spring Yellow Zinc
Washer 9/32 x 3/4 x 16 Ga.
Cable Clutch 42 In
Screw H ex Thd Cut 1/4-20 x 1/2
Bolt Rdhd Sqn 3/8-16 unc x 3/4
Washer 13/32 x 7/8 x 10 Ga.
Head Asm. Cable Clutch
Mandrel Assembly (Includes
Housing, Shaft and Shaft
Hardware Only - Pulley Not
Included)
Replacement Mower, Complete
(Std. Deck-Order separately mul-
chef cover and gauge wheel
components key nos. 101 -106
and 116 -119)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
45
TRACTOR --MODEL NUMBER 917.273752
PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C
82
47
13
1426
15
56
57
58
48
52
157
42A
46
TRACTOR - - MODEL NUMBER 917.273752
PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 772147 Transaxle Cover 41A 790079 Brake Lever
2 780086A Needle Bearing 5/8" 42 792073A Screw 1/4 - 20 x 1-1/4"
3 770128 Transaxle Case 42A 792085A Screw 1/4 -20 x21/4"
4 776395 Countershaft 43 792075 Locknut 5 /16 -24
5 776409 Output Shaft 44 790025 Brake Pad Holder
6 778364 Spur Gear (38 teeth) 45 786066 Spacer .2625 x 1.0
6A 778369 Spur Gear (15 teeth) 46 786086 Brake Lever Bracket
7 778330 Spur Gear (11 teeth) 47 774690 Axle (11-15 /16" Long)
8 792180 Shift Key 48 774691 Axle (16 - 1 /2" long)
8A 792047 Woodruff Key #9 49 778356 Spur Gear (29 teeth)
9 784352 Shift Collar 50 778338 Spur Gear (27 teeth)
10 784378 Shift Rod & Fork 51 778354 Spur Gear (23 teeth)
11 778334 Bevel Gear (30 teeth) 52 778352 Spur Gear (19 teeth)
12 778309 Input Bevel Pinion (13 teeth) 53 778350 Spur Gear (16 teeth)
13 778368 Bevel Gear (13 teeth) (Include.14) 54 778346 Spur Gear (15 teeth)
14 778368 Bevel Pinion (13 teeth) 56 778355 Spur Gear (11 teeth)
(Include. 13) 57 778337 Spur Gear (13 teeth)
15 778370 Ring Gear (43 teeth) 58 778353 Spur Gear (17 teeth)
17 786188 Drive Pin 59 778351 Spur Gear (21 teeth)
18 786102 Spacer 1.130 X .695 60 778349 Spur Gear (24 teeth)
20 792077A Ball 5/16" dia 61 778345 Spur Gear (25 teeth)
21 792078 Set Screw 3/8 - 16 x 3/8" 65 780189 Flat Washer .563 ID x .062W
22 792079 Spring .310 OD x .625 L 66 776422 Input Shaft
25 792073A Screw 1/4 - 20 x 1-1/4" 67 776396 Shifter & Brake Shaft
25A 792177 Screw 1/4-20 x 1-3/8" 69 792170 Retaining Ring
26 792125 Retaining Ring (pkg of 2) 70 786187 Spacer .890
27 792035 Retaining Ring 71 788069 Square Cut Ring
28 788040 Retaining Ring 71B 788092 "O" Ring
29 780072 Thrust Washer .627 IDx.031W 76 780090 Flat Washer 1.128 ID x .058W
29A 780160 Thrust Washer .762 ID x .031W 77 788078A Inverted Retaining Ring
29B 780051 Thrust Washer .762 ID x .031W 79 792144 Spring .430 OD x .5000 L
29C 780199 Anti-Rotation Washer .632 82 778333 Bevel & Spur Gear (30 & 13 teeth)
30 780108 Cup Washer 1.127 ID x .032W 83 778338 Spur Gear (27 teeth)
31 780001 Flat Washer .750 ID x .056W 85 792154 Oil Fill Plug
(Use As Needed) 87 788089A Oil Seal 9 /16"
31A 780195 Flat Washer .750 ID x .062W 150 788093A Liquid Gasket RTV Silicone
32 788083 Oil Seal 5/8" 157 788088A Oil Seal 3/4"
34 780194 Bushing .563 180 730229A Gear Oil 80W90
35 780193 Flanged Bushing 5 /8" ID 900 794712 Replacement MST - 206-545C
35A 780197 Flanged Bushing.751 Transaxle
36 790075 Brake Disk
37 790007 Brake Pad Plate
38 799021 Brake Pad (pkg of 2) NOTE: All component dimensions given in U.S. inches
39 786026 Dowel Pin 1 inch = 25.4 mm
40 792076A Flat Washer .312 ID x .059W
47
TRACTOR - -MODEL NUMBER 917.273752
BRIGGS ENGINE-MODEL NUMBER 31P777,TYPE NUMBER 0299-E1
718 _
I 1330REPAIRMANUALI 307_
11329REPLACEMENT ENGINE I
868
943 0
3@
358 ENGINE GASKET SET
12
1022
20@ 6,7Q
524 _ 8420
24 @
741@
127oT
o84_11
584_
1264_
I 1019 LABEL KIT I
I 1058 OWNER'S MANUAL
I 1036 EMISSION LABEL I
750 &
15_
24
41
12
200 89 @
48
TRACTOR - -MODEL NUMBER 917.273752
BRIGGS ENGINE-MODEL NUMBER 31P777,TYPE NUMBER 0299-E1
238 @
35
1022
6170
1029
616_.
404
614
914
1022
1095 VALVE GASKET SET
617 01022
868
309A_
265_
267 _
559
o]
13 _ B42J
54_ 654
643
1267
53
334
851 _'_
801
803(_ 310_
,7o.46__o_
802
729
697 _ 37_
74 1005
363#
1070
1044
49
TRACTOR - -MODEL NUMBER 917.273752
BRIGGS ENGINE-MODEL NUMBER 31P777,TYPE NUMBER 0299-E1
276@
950_ 947_
1266A_
1266 0
121CARBURETOROVERHAULKIT
104 _;_ 1270 231_ 987_)
105 _ 137_ 276@
634_9593_'__ 106117_ [_ 142 6170 1266A
105A
1127
127A
276A@
947A@
NIKKIJ
118
527_
977 CARBURETOR GASKET SET
137 276 @
5
51
95A
I04A 4_
I05A
121ACARBURETOR OVERHAUL KIT
6170
634A _ 1266 I
127AO
987A_)
1266A_
50
TRACTOR - -MODEL NUMBER 917.273752
BRIGGS ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0299-E1
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 697174 Cylinder Assembly 106 690577 Q Seat-Inlet
2 399265 Kit-Bushing/Seal (Magneto Side) 108 690464 Valve-Choke (Manual Choke)
3 391086 Seal-Oil (Magneto Side) 108A 695419 Valve-Choke (Nikki)
4 697188 Sump-Engine 117 694352 Q Jet-Main (Standard)
5 698147 Head-Cylinder 117A 699457 Q Jet-Main (Standard) (Nikki)
7 699168 °+ Gasket-Cylinder Head 118 697228 Jet-Main (High Altitude)
9 697109 ° Gasket-Breather 118A 699458 Jet-Main (High Altitude) (Nikki)
11 697113 Tube-Breather 121 697241 Kit-Carburetor Overhaul
12 697110 ° Gasket-Crankcase 121A 699521 Kit-Carburetor Overhaul (Nikki)
13 690360 Screw (Cylinder Head) 125 698445 Carburetor
15 690946 Plug-Oil Drain 125A ....... Carburetor (For Complete
16 697127 Crankshaft Carburetor,
20 690947 Seal-Oil (PTO Side) Service with 698445)
22 692125 Screw (Crankcase Cover/Sump) 127 695005 Plug-Welch
23 693557 Flywheel 127A 690727 Q Plug-Welch (Nikki)
24 222698 Key-Flywheel 130 691750 Valve-Throttle
25 699052 Piston Assembly (Standard) 130A 699500 Valve-Throttle (Nikki)
-- 699054 Piston Assembly (.020" Oversize) 131 494379 Kit-Throttle Shaft
26 699051 Ring Set (Standard) 131A 699501 Kit-Throttle Shaft (Nikki)
-- 697559 Ring Set (.020" Oversize) 133 494381 Float-Carburetor
27 698469 Lock-Piston Pin 133A 694914 Float-Carburetor (Nikki)
28 697099 Pin-Piston 135 698780 Tube-Fuel Transfer
29 697126 Rod-Connecting(Standard) 137 281165 Q:I: Gasket-FloatBowl
-- 697263 Rod-Connecting (.020" Undersize) 137A 698781 Q Gasket-Float Bowl (Nikki)
32 692852 Screw (Connecting Rod) 141 495097 Kit-Choke Shaft (Manual Choke)
33 695760 Valve-Exhaust 141A 698778 Kit-Choke Shaft (Nikki)
34 695761 Valve-Intake 142 697140 Q Nozzle-Carburetor
35 691279 Spring-Valve (Intake) 146 691639 Key-Timing
36 691279 Spring-Valve (Exhaust) 187 699331 Line-Fuel
37 697352 Guard-Flywheel 188 691693 Screw (Control Bracket)
40 690964 Retainer-Valve 192 691986 Adjuster-Rocker Arm
43 691968 Slinger-Governor/Oil 202 691841 Link-Mechanical Governor
45 690564 Tappet-Valve 209 692208 Spring-Governor
46 698492 Camshaft 216 691840 Link-Choke
48 697762 Short Block 222 694042 Bracket-Control
50 690193 Manifold-Intake 227 691374 Lever-Governor Control
51 692137 .O_+ Gasket-Intake 232 691842 Spring-Governor
53 690227 Stud (Carburetor) 238 691843 Cap-Valve
54 691148 Screw (Intake Manifold) 240 394358 Filter-Fuel
73 697133 Screen-Rotating 265 691024 Clamp-Casing
74 697897 Screw (Rotating Screen) 267 695134 Screw (Casing Clamp)
78 691003 Screw (FlywheeIGuard) 276 692255 Q$ Washer-Sealing
89 690283 Plug-Oil 276A 695410 Washer-Sealing
93 690602 Q Bushing-Throttle Shaft 304 699828 Housing-Blower
94 498030 Kit-Idle Mixture 305 697102 Screw (Blower Housing)
94A 695425 Kit-Idle Mixture (Nikki) 305A 697103 Screw (Blower Housing)
95 691636 Screw (Throttle Valve) 306 697107 Shield-Cylinder
95A 690718 Q Screw (Throttle Valve (Nikki) 307 691003 Screw (Cylinder Shield)
98 495800 Kit-Idle Speed 309 693551 Motor-Starter
98A 695408 Kit-Idle Speed (Nikki)
104 690525 Q Pin-Float Hinge Included in Engine Gasket Set, Key. No. 358
104A 694918 Q Pin-Float Hinge (Nikki) OIncluded in Carburetor Overhaul Kit, Key. No.
105 231855 Q Valve-Float Needle 121
105A 696136 Q Valve-Float Needle (Nikki) $ Included in Carburetor Gasket Set, Key. No.
977
+ Included in Valve Gasket Set, Key. No. 1095
NOTE: All component dimensions given in U.S. inches
1inch = 25.4 mm
51
TRACTOR - -MODEL NUMBER 917.273752
BRIGGS ENGINE-MODEL NUMBER 31P777,TYPE NUMBER 0299-E1
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
310 690323 Bolt (Starter Motor) 851 692424 Terminal-Spark Plug
311 497608 Brush Set 868 690968 ,+ Seal-Valve
333 495859 Armature-Magneto 914 691108 Screw (Rocker Cover)
334 691061 Screw (Magneto Armature) 943 690589 SeaI-O Ring (Oil Pump Cover)
337 691043 Plug-Spark 947 694393 Solenoid-Fuel
358 697191 Gasket Set-Engine 947A 695423 Solenoid-Fuel (Nikki)
363 19203 Flywheel Puller 950 691657 Screw (Float Bowl)
383 89838 Wrench-Spark Plug 965 499613 Cover-Oil Pump
404 691691 Washer (Governor Crank) 967 697015 Filter-Pre Cleaner
431 697122 Elbow-Intake 968 699848 Cover-Air Cleaner
445 698083 Filter-Air Cleaner Cartridge 975 495933 Bowl-Float
462 691261 Washer (Starter Cable) 975A 699502 Bowl-Float (Nikki)
474 696459 Alternator 977 690192 Gasket Set-Carburetor
503 691532 Strap-Starter 987 691326 Q Seal-Throttle Shaft
505 691251 Nut (Governor Control Lever) 987A 698777 Q Seal-Throttle Shaft (Nikki)
510 693699 Drive-Starter 1005 699043 Fan-Flywheel
513 692024 Clutch-Drive 1017 690770 Screen-Oil Pump
523 697086 Dipstick 1019 698814 Kit-Label
524 691032 • SeaI-DipstickTube 1022 272475 ,+ Gasket-ReckerCover
525 697184 Tube-Dipstick 1023 692492 Cover-Rocker Arm
527 698467 Clamp-Tube 1024 499054 Pump-Oil
544 692034 Starter-Armature 1026 692003 Rod-Push (Intake)
552 697144 Bushing-Governor Crank .... 692011 Rod-Push (Exhaust)
559 693675 Screw (Remote Choke Stop) 1027 492932 Filter-Oil
562 691119 Bolt (Governor Control Lever) 1029 691751 Arm-Rocker
579 691029 Nut (Starter Cable) 1034 690822 Guide-Push Red
584 697112 Cover-Breather Passage 1035 693784 Shaft-Pump
601 95162 Clamp-Hose 1036 695700 Label-Emission
614 691620 Pin-Cotter 1040 699852 Plate-Trim
616 692012 Crank-Governor 1044 698139 Screw (Flywheel)
617 692138 SeaI-O Ring (Intake Manifold) 1051 691265 Ring-Retaining
634 690801 Q Spring/SealAssembly(Manual 1058 275038 Owner's Manual
Choke) 1059 698516 Kit-Screw/Washer
634A 698779 Q Spring/Seal Assembly (Nikki) 1070 690372 Screw (Flywheel Fan)
635 691909 Boot-Spark Plug 1090 691293 Retainer-Brush
643 698401 Retainer-Air Filter 1091 691333 Cap-Limiter
654 690958 Nut (Carburetor) 1095 690190 Gasket Set-Valve
684 697157 Screw (Breather Passage Cover) 1119 691183 Screw (Alternator)
691 692407 • SeaI-GovernerShaft 1127 695407 Screw-FIoatBowl
692 690572 Spring-Detent 1263 697124 Reed-Breather
697 690372 Screw (Drive Cap) 1264 697104 Screw (Breather Reed)
718 690959 Pin-Locating 1266 691917 .Q SeaI-Q Ring (Intake Elbow)
729 691224 Clip-Wire 1266A 697123 Q SeaI-O Ring (Intake Elbow)
741 697128 Gear-Timing 1267 697424 Latch-Blower Housing
750 691033 Screw (Oil Pump Cover) 1270 697156 Plug-AVS Counterweight
757 697607 Link-Counterweight 1329 31Q777-0036 Replacement Engine
758 697134 Counterweight 1330 272147 Repair Manual
759 697392 Pin-Counterweight
783 693713 Gear-Pinion Included in Engine Gasket Set, Key. No. 358
789 698329 Harness-Wiring O Included in Carburetor Overhaul Kit, Key. No. 121
797 693167 Nut (Brush Retainer) $ Included in Carburetor Gasket Set, Key. No. 977
801 691283 Cap-Drive + Included in Valve Gasket Set, Key. No. 1095
802 691286 Cap-End
803 693757 Housing-Starter NOTE: All component dimensions given in U.S. inches
830 691095 Stud (Rocker Arm) 1 inch = 25.4 mm
842 691031 SeaI-O Ring (DipstickTube)
847 697611 Dipstick/Tube Assembly
52
53
54
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
_k ARNING: To avoid serious injury, operate your tractor up and
down the face of slopes, never across the face. Do not mow
slopes greater than 15 degrees. Make turns gradually to prevent
tipping or loss of control. Exercise extreme caution when
changing direction on slopes.
1. Fold this page along dotted line indicated above.
2. Hold page before you so that its left edge is vertically parallel to a tree
trunk or other upright structure.
3. Sight across the fold in the direction of hill slope you want to measure.
4. Compare the angle of the fold with the slope of the hill.
Your Home
For repair - in your home - of all major brand appliances,
lawn and garden equipment, or heating and cooling systems,
no matter who made it, no matter who sold it!
For the replacement parts, accessories and
owner's manuals that you need to do-it-yourself.
For Sears professional installation of home appliances
and items like garage door openers and water heaters.
1-800-4-MY-HOME _Anytime, day or night
(1-800-469-4663) (U.S.A. and Canada)
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Our Home
For repair of carry-in products like vacuums, lawn equipment,
and electronics, call or go on-line for the nearest
Sears Parts and Repair Center.
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www, sears,com
To purchase a protection agreement (U.S.A.)
or maintenance agreement (Canada) on a product serviced by Sears:
1-800-827-6655 (u.s._) 1-800-361-6665 (Canada)
Para pedir servicio de reparaci6n
a domicilio, y para ordenar piezas:
1-888-SU-HOGAR sM
(1-888-784-6427)
Au Canada pour service en franc;ais:
1-800-LE-FOYER Mc
(14_30-533_37)
www.sears.ca
02410
© Sears,Roebuckand Co.
® Registered Trademark /TMTrademark /SMService Mark of Sears, Roebuck and Co.
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192594 4.15.04 MH Printed in U.S.A.

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