Craftsman 917275180 User Manual TRACTOR Manuals And Guides L0521897

CRAFTSMAN Lawn, Tractor Manual L0521897 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

User Manual: Craftsman 917275180 917275180 CRAFTSMAN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN TRACTOR #917275180. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman TRACTOR Manual

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Owner's Manual
JCRAF¥$MAN°I
LAWN TRACTOR
19.0 HP, 42" Mower
Electric Start
Automatic Transmission
Model No.
917.275180
This product has a low emission engine which operates Idifferently from previously built engines. Before you start the I
engine, read and understand this Owner's Manual,
IMPORTANT:
Read and follow all Safety
Rules and Instructions before
operating this equipment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon- Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A
Visit ourCraftsman website:www.sears.com/craftsman
Warranty ................................................ 2
Safety Rules .......................................... 3
Product Specifications ........................... 6
Assem blyPre-Operation ........................ 8
Operation ............................................. 11
Maintenance ....................................... 18
Maintenance Schedule ........................ 18
Service and Adjustments ..................... 23
Storage ................................................ 29
Troubleshooting ................................... 30
Repair Parts ......................................... 34
Sears Service ........................ Back Cover
LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's manual,
Sears will repair or replace free of charge any parts that are found to be defective in
material or workmanship according to the guidelines of coverage listed below. Sears will
also provide free labor for these applicable warranted parts for the two full years. During
the first 30 days of purchase, there will be no charges to service the product at your
home for issues covered by this warranty. (See exclusions below), For your conve-
nience, IN HOME warranty service will still be available after the first 30 days of pur-
chase, but a trip charge will apply. This charge will be waived if the Craftsman product is
dropped off at an authorized Sears location. For the nearest authorized Sears location,
please call 1-800-4-MY-HOME®. This warranty applies only while this product is within
the United States.
This Warranty does not cover:
Expendable items which become worn during normal use, including but not limited to
blades, spark plugs, air cleaners, belts, and oil filters.
Standard Maintenance Servicing, oil changes, or tune-ups
Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over-speeding the engine.
Repairs necessary because of operator negligence, including but not limited to, elec-
trical and mechanical damage caused by improper storage, failure to use the proper
grade and amount of engine oil, failure to keep the deck clear of flammable debris,
or failure to maintain the equipment according to the instructions contained in the
owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within 30 days of its pur-
chase date.
Normal deterioration and wear of the exterior finishes, or product label replacement.
Riding equipment used for commercial or rental purposes.
LIMITED WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equip-
ment proves defective in material or workmanship and our testing determines the battery
will not hold a charge, Sears will replace the battery at no charge. Duringthe first 30
days of purchase, there will be no charges to replace the battery at yourHOME. After
the first 30 days, for your convenience, IN-HOME warranty service will still be avail-
able but a trip charge will apply. This charge will be waived if the Craftsman product is
dropped off at an authorized Sears location. For the nearest authorized Sears location,
please call 1-800-4-MY-HOME®.
This battery warranty applies only while this product is within the United States.
This warranty gives you specific legal rights, and you may also have other rights, which
vary, from state to state.
Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179
2
IMPORTANT: This cutting machine is capable of amputating hands and feet and throw-
ing objects. Failure to observe the following safety instructions could result in serious
injury or death.
_WARNING: In order to prevent ac-
cidental starting when setting up, trans-
porting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark
plug.
_WARNING: Do not coast down a hill in
neutral, you may lose control of the tractor.
,_WARNING: Tow only the attachments
that are recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Operate only at the lowest possible speed
when on a slope. Too heavy of a load,
while on a slope, is dangerous. Tires can
lose traction with the ground and cause
you to lose control of your tractor.
_WARNING.- Engine exhaust, some of
its constituents, and certain vehicle com-
ponents contain or emit chemicals known
to the State of California to cause cancer
and birth defects or other reproductive
harm.
_bWARNING: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.
Wash hands after handling.
I. GENERAL OPERATION
Read, understand, and follow all
instructions on the machine and in the
manual belore starting.
Do not put hands or feet near rotating
parts or under the machine. Keep clear
of the discharge opening at all times.
Only allow responsible adults, who are
familiar with the instructions,to operate
the machine.
Clear the area of objects such as
rocks, toys, wire, etc., which could be
picked up and thrown by the blades.
Be sure the area is clear of bystand-
ers before operating. Stop machine if
anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
Never direct discharged material
toward anyone. Avoid discharging
material against a wall or obstruction.
Material may ricochet back toward the
operator. Stop the blades when cross-
ing gravel surfaces.
Do not operate machine without the
entire grass catcher, discharge guard,
or other safety devices in place and
working.
Slow down before turning.
Never leave a running machine
unattended. Always turn off blades,
set parking brake, stop engine, and
remove keys before dismounting.
Disengage blades when not mowing.
Shut off engine and wait for all parts to
come to a complete stop before clean-
ing the machine, removing the grass
catcher, or unclogging the discharge
guard.
Operate machine only in daylight or
good artificial light.
Do not operate the machine while
under the Influence of alcohol or drugs.
Watch for traffic when operating near
or crossing roadways.
Use extra care when loading or un-
loading the machine into a trailer or
truck.
Always wear eye protection when oper-
ating machine.
Data indicates that operators, age 60
years and above, are involved in a
large percentage of riding mower-re-
lated injuries. These operators should
evaluate their ability to operate the
riding mower safely enough to protect
themselves and others from serious
injury.
Followthe manufacturer's recommen-
dation for wheel weights or counter-
weights.
Keep machine free of grass, leaves or
other debris build-up which can touch
hot exhaust /engine parts and burn.
Do not allow the mower deck to plow
leaves or other debris which can cause
build-up to occur. Clean any oil or fuel
spillage before operating or storing the
machine. Allow machine to cool before
storage.
3
II. SLOPE OPERATION
Slopes are a major factor related to loss of
control and tip-over accidents, which can
result in severe injury or death. Opera-
tion on all slopes requires extra caution. If
you cannot back up the slope or if you feel
uneasy on it, do not mow it.
Mow up and down slopes, not across.
Watch for holes, ruts, bumps, rocks, Or
other hidden objects. Uneven terrain
could overturn the machine. Tall grass
can hide obstacles.
Choose a low ground speed so that
you will not have to stop or shift while
on the slope.
Do not mow on wet grass. Tires may
lose traction.
Always keep the machine in gear when
going down slopes. Do not shift to
neutral and coast downhill.
Avoid starting, stopping, or turning on
aslope. If the tires lose traction, dis-
engage the blades and proceed slowly
straight down the slope.
Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction, which
could cause the machine to roll over.
Use extra care while operating ma-
chine with grass catchers or other at-
tachments; they can affect the stability
of the machine. Do no use on steep
slopes.
Do not try to stabilize the machine by
putting your foot on the ground.
Do not mow near drop-offs, ditches,
or embankments. The machine could
suddenly roll over if a wheel is over the
edge or if the edge caves in.
IlL CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the machine
and the mowing activity. Never assume
that children will remain where you last
saw them.
Keep children out of the mowing area
and in the watchful care of a respon-
sible adult other than the operator.
Be alert and turn machine off if a child
enters the area.
Before and while backing, look behind
and down for small children.
Never carry children, even with the
blades shut off. They may fall off and
be seriously injured or interfere with
safe machine operation. Children who
have been given rides in the past may
suddenly appear in the mowing area
for another ride and be run over or
backed over by the machine.
Never allow children to operate the
machine.
Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may block your view of a child.
IV. TOWING
Tow only with a machine that has a
hitch designed for towing. Do not at-
tach towed equipment except at the
hitch point.
Follow the manufacturer's recom-
mendation for weight limits for towed
equipment and towing on slopes.
Never allow children or others in or on
towed equipment.
On slopes, the weight of the towed
equipment may cause loss of traction
and loss of control.
Travel slowly and allow extra distance
to stop.
V. SERVICE
SAFE HANDLING OF GASOLINE
To avoid personal injury or property
damage, use extreme care in handling
gasoline. Gasoline is extremely flammable
and the vapors are explosive.
Extinguish all cigarettes, cigars, pipes,
and other sources of ignition.
Use only approved gasoline container.
Never remove gas cap or add fuel with
the engine running.Allow engine to
cool before refueling.
Never fuelthe machine indoors.
Never store the machine or fuel con-
tainer where there is an open flame,
spark, or pilot light such as on a water
heater or other appliances.
Never fill containers inside a vehicle
or on a truck or trailer bed with plastic
liner. Always place containers on the
ground away from your vehicle when
filling.
4
Remove gas-powered equipment from Check their proper operation regularly.
the truck or trailer and refuel it on the Keep machine free of grass, leaves, or
ground. If this is not possible, then other debris build-up. Clean oil or fuel
refuel such equipment with a portable spillage and remove any fuel-soaked
dispenserC°ntainer'nozzle.ratherthan from a gasoline storing.debris"Allow machine to cool before
Keep the nozzle in contact with the rim If you strike a foreign object, stop and
of the fuel tank or container opening at inspect the machine. Repair, if neces-
all times until fueling is complete. Do sary, before restarting.
not use a nozzle lock-open device. Never make any adjustments or repairs
If fuel is spilled on clothing, change with the engine running.
clothing immediately. Check grass catcher components and
Never overfill fuel tank. Replace gas the discharge guard frequently and
cap and tighten securely, replace with manufacturer's recom-
GENERAL SERVICE mended parts, when necessary.
Mower blades are sharp. Wrap the
Never operate machine in a closed blade or wear gloves, and use extra
area. caution when servicing them.
Keep all nuts and bolts tight to be sure Check brake operation frequently. Ad-
the equipment is in safe working condi- just and service as required.
tion. Maintain or replace safety and instruc-
Never tamper with safety devices, tion labels, as necessary.
Be sure the area is clear of bystand-
ers before operating. Stop machine if
anyone enters the area.
Nevercarry passengers.
Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
Never carry children, even with the
blades shut off. They may fall off and
be seriously injured or interfere with
safe machine operation. Children who
have been given rides in the past may
suddenly appear in the mowing area
for another ride and be run over or
backed over by the machine.
Keep children out of the mowing area
and in the watchful care of a respon-
sible adult other than the operator.
Be alert and turn machine off if a child
Before and while backing, look behind
and down for small children.
Mow up and down slopes (15 ° Max),
not across.
Choose a low ground speed so that
you will not have to stop or shift while
on the slope.
Avoid starting, stopping, or turning on
a slope. If the tires lose traction, dis-
engage the blades and proceed slowly
straight down the slope.
If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.
Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu-
ally downhill, if possible.
enters the area.
5
PRODUCT SPECIFICATIONS
Gasoline 2.0 Gallons
Capacity Unleaded
and Type: Regular
Oil Type SAE 10W30(above 32°F
API-SG-SL): SAE 5W-30
(Below 32°F)
i
_Oil Capacity: Filter: 3.0 Pints
Spark Plug: Champion RCt 2YC
GAP: .030")
Ground Speed Forward: 5.5
(MPH): Reverse: 2.4
Tire Pressure: Front: 14 PSI
Rear: 10 PSI
Charging System: 15 Amps @3600RPM
Battery: Amp/Hr: 35
Min. CCA: 280
Case Size: UIR
Blade Bolt 27-35 Ft. Lbs.
Torque:
CONGRATULATIONS on your purchase
of a new tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance.
Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained techni-
cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructionswill enable you to assemble
and maintain your tractor pmpedy. Always
observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow aregular schedule in main-
taining, caring for and using your tractor.
Follow the instructions under"Mainte-
nance" and "Storage" sections of this
owner's manual.
_,WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any unim-
proved forest-covered, brush-covered or
grass-covered land unless the engine's
exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator.
In the state of California the above is re-
quired by law (Section 4442 of the Califor-
nia Public Resources Code). Other states
may have similar laws. Federal laws apply
on federal lands. A spark arrester for the
muffler is available through your nearest
Sears service center (See REPAIR PARTS
section of this manual).
REPAIR PROTECTION
AGREEMENTS
Congratulations on making asmart pur-
chase. Your new Craftsman® product is
designed and manufactured for years of
dependable operation. But like all prod-
ucts, it may require repair from time to
time. Thats when having a Repair Protec-
tion Agreement can save you money and
aggravation.
Purchase a Repair Protection Agreement
now and protect yourseff from unexpected
hass/e and expense.
Here's what's included in the Agreement:
Expert service by our t 2,000 profe-
sional repair specialists.
Unlimited service and no charge for
parts and labor on all covered repairs.
Product replacement if your covered
product can't be fixed.
Discount of 10% from regular price of
service and service-related parts not
covered by the agreement; also, 10%
off regular price of preventive mainte-
nance check.
Fast help by phone- phone support
from a Sears technician on products
requiring in-home repair, plus conve-
nient repair scheduling.
Once you purchase the Agreement, a
simple phone call is all that it takes for you
to schedule service. You can call anytime
day or night, or schedule a service ap-
pointment online.
Sears has over 12,000 professional repair
specialists, who have access to over 4.5
million quality parts and accessories.
That's the kind of professionalism you can
count on to help prolong the life of your
new purchase for years to come. Purchase
your Repair Protection Agreement today!
Some limitations and exclusions apply.
For prices and additional information
call 1-800-827-6655.
SEARS INSTALLATION SERVICE
For Sears professional installation of home
appliances, garage door openers, water
heaters, and other major home items, in
the U.S.A. call 1-800-4-MY-HOME®
6
. Steering
Wheel Insert
Steering j
Boot _
(1) Hex Bolt _]
5/16-18 x 4
Steering Wheel
Steering
Extension
Shaft
(1) Large Flat Washer
_ Steering
Wheel Adapter
(1) 5/16 Lock Washer
(1) Washer
(_ 17/32 x1-3/16 x 12
Gauge
_(1) Knob
For Future Use
Slope Sheet
Keys
7
Your new tractor has been assembled at the factory with the exception of those parts left
unassembled for shipping purposes• To ensure safe and proper operation of your tractor
all parts and hardware you assemble must be tightened securely. Use the correct tools
as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
Asocket wrench set will make assembly
easier• Standard wrench sizes you need
are listed below.
(1) 3/4"wrench (1) Pliers
(1) 1/2" wrench (1) Utility knife
(1) Tire pressure gauge
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating posi-
tion (seated behind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts and
parts boxes from carton.
2. Cut along dotted lines on all four pan-
els of carton. Remove end panels and
lay side panels flat.
3. Check for any additional loose parts or
cartons and remove.
BEFORE REMOVING TRACTOR
FROM SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower steer-
ing shaft.
2. Place tabs of steering boot over tab
slots in dash and push down to secure•
INSTALL STEERING WHEEL
3. Position front wheels of the tractor so
they are pointing straight forward.
4. Remove steering wheel adapter from
steering wheel and slide adapter onto
steering shaft extension.
5. Position steering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
6. Assemble large flat washer, 5/16 lock
washer, 5/16 hex bolt and tighten
securely.
7. Snap steering wheel insert into center
of steering wheel•
8. Remove protective materials from trac-
tor hood and grill.
_._._ Insert
_5,T _'_ 5:166LoHekXWE:_he r
_ Large Flat
Steering..._
Wheel i _ /Steering
_Boot
Tabs
Adapter----______._
Extension
Shaft
Lower ...l
Steering . _---L 4"L
Shaft _ s& -_'_---,
;"-. _Tab Slots
..<- ,,;"
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to rolloff skid.
8
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and flat
washer securing seat to cardboard
packing and set aside for assembly of
seat to tractor.
2. Pivot seat upward and remove from
the cardboard packing, Remove the
cardboard packing and discard.
3. Place seat on seat pan so head of
shoulder bolt is positioned over large
slotted hole in pan.
4. Push down on seat to engage shoulder
bolt in slot and pull seat towards rear of
tractor.
5, Pivot seat and pan forward and as-
semble adjustment knob and flat
washer loosely. Do not tighten.
6. Lower seat into operating position and
sit in seat,
7. Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.
8. Get off seat without moving its ad-
justed position.
9. Raise seat and tighten adjustment
knob securely.
Seat Pan_
Bolt
Flat Wa_,
Adjustment Knob =w
CHECK BA'R'ERY
1. Lilt seat pan to raised position.
NOTE: If this battery is put into service
after month and year indicated on label
(label located between terminals) charge
battery for minimum of one hour at 6-10
amps. (See "BAI-I'ERY" in Maintenance
section of this manual for charging instruc-
tions).
Label
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise
attachment lift lever to its highest po-
sition.
2. Release parking brake by depressing
clutch/brake pedal.
3. Place freewheel control in "trans-
mission disengaged" position (See "TO
TRANSPORT" in the Operation section
of this manual).
4. Roll tractor forward off skid.
5. Remove banding holding deflector
shield up against tractor.
TO DRIVETRACTOR OFF SKID (See
Operation section for location and
function of controls)
,_WARNING: Before starting, read, un-
derstand and follow all instructions in the
Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be sure
the area in front of tractor is clear of other
people and objects.
1. Be sure all the above assembly steps
have been completed.
2. Check engine oil level and fill fuel tank
with gasoline.
3. Place freewheel control in "trans-
mission engaged" position. (See "TO
TRANSPORT" in the Operation section
of this manual).
4. Sit on seat in operating position,
depress clutch/brake pedal and set the
parking brake.
5. Place motion control lever in neutral
(N) position.
6. Press lift lever plunger and raise
attachment lift lever to its highest posi-
tion.
7. Start the engine. After engine has
started, move throttle control to idle
position.
8. Release parking brake.
9. Slowly move the motion control lever
forward and slowly drive tractor off
skid.
10. Apply brake to stop tractor, set parking
brake and place motion control lever in
neutral position.
11. Turn ignition key to "STOP" position.
Continue with the instructions that follow.
9
CHECKTIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes. Cor-
rect tire pressure is important for best
cutting performance.
Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section
of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower hous-
ing should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the Service
and Adjustments section of this manual.
CHECK FOR PROPER POSITION
OF ALL BELTS
See the figures that are shown for replac-
ing motion and mower blade drive belts
in the Service and Adjustments section
of this manual. Verify that the belts are
routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your trac-
tor, check to see that the brake is properly
adjusted. See "TO ADJUST BRAKE" in
the Service and Adjustments section of
this manual.
I/CHECKLIST
Before you operate your new tractor, we
wish to assure that you receive the best
performance and satisfaction from this
quality product.
Please review the following checklist:
,/ All assembly instructions have been
completed.
,I No remaining loose parts in carton.
/Battery is properly prepared and
charged. (Minimum 1 hour at 6amps).
,/Seat is adjusted comfortably and tight-
ened securely.
,I All tires are properly inflated. (For ship-
ping purposes, the tires were overin-
flated at the factory).
J" Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
,/Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
/Check wiring. See that all connections
are still secure and wires are properly
clamped.
/Before driving tractor, be sure freewheel
control is in "transmission engaged"
position (see `TO TRANSPORT" in the
Operation section of this manual).
While learning how to use your tractor, pay
extra attention to the following important
items:
,/Engine oil is at proper level.
,/Fuel tank is filled with fresh, clean, reg-
ular unleaded gasoline.
,/Become familiar with all controls -their
location and function. Operate them
before you start the engine.
,/Be sure brake system is in safe oper-
ating condition.
/Be sure Operator Presence System
and Reverse Operation System (ROS)
are working properly (See the Opera-
tion and Maintenance sections in this
manual).
,/It is important to purge the transmission
before operating your tractor for the first
time. Follow proper starting and trans-
mission purging instructions (See "TO
START ENGINE" and "PURGE TRANS-
MISSION" in the Operation section of
this manual).
10
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
R N H L I'.,I
REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW
ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE
OPERATION LOCKED UNLOCKED
SYSTEM (ROS)
OVER TEMP FUEL OiL PRESSURE
LIGHT
m
AI"rACHMENT ATTACHMENT
CLUTCH DISENGAGED CLUTCH ENGAGED
LIGHTS ON
FREE WHEEL
(Automatic Models only)
DANGER, KEEP HANDS
AND FEET AWAY
A
Failure to follow instructions
could result in serious injury or
death. The safety alert symbol
is used to identify safety inform-
ation about hazards which can
result in death, serious injury
and/or property damage.
BA'n'ERY REVERSE FORWARD MOWER HEIGHT MOWER LIFT
BRAKE/CLUTCH
PEDAL KEEP AREA CLEAR SLOPE HAZARDS
ISEE SAFETY RULES SECTION)
DANGER indicatesa hazard which,if not avoided,
will result in death or serious Injury.
WARNING indicatesa hazardwhich,if notavoided,
could result In death or serious Injury.
CAUTION indicatesa hazardwhich,ifnotavoided,
might result In minor or moderate Injury.
CAUTION whenusedwithout the alert symbol,
indicatesa situationthat could result In damage
to the tractor and/or engine.
_HOT SURFACES indicatesa hazard which,
if not avoided, could result In death serious injury
,114 ,.. and/or property damage.
FIRE indicatesa hazardwhich,if notavoided,
could result in death, serious Injury and/or
property damage.
11
KNOW YOUR TRACTOR
READTHIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrationswith your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Attachment
Clutch Lever
Ignition Switch ROS "ON" Position
Throttle/Choke
Control
Lift Lever Plunger
Attachment
Lift Lever
Clutch/Brake
Pedal
Height
Adjustment
Indicator
Freewheel
Control Parking Brake Lever
Motion Control
Lever
02_8_LSW
Our tractors conform to the safety standards of the
American National Standards Institute.
ATTACHMENT CLUTCH LEVER - Used
to engage the mower blades, or other at-
tachments mounted to your tractor.
ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck or
other attachments mounted to your tractor.
CLUTCH/BRAKE PEDAL - Used for
deelutching and braking the tractor and
starting the engine.
FREEWHEEL CONTROL - Disengagages
transmission for pushing or slowly towing
the tractor with the engine off.
IGNITION SWITCH - Used for starting and
stopping the engine.
LIFT LEVER PLUNGER - Used to release
attachment lift lever when changing its
position.
LIGHT SWITCH - Turns the headlights on
and off.
MOTION CONTROL LEVER - Selects the
speed and direction of tractor.
PARKING BRAKE LEVER - Locks clutch/
brake pedal into the brake position.
REVERSE OPERATION SYSTEM (ROS)
"ON" POSITION - Allows operation of
mower deck or other powered attachment
white in reverse.
THROTTLE/CHOKE CONTROL - Used
for starting and controlling engine speed.
12
The operation of any tractor can result in foreign objects thrown into the I
eyes, which can result in severe eye damage. Always wear safety glasses I
or eye shields while operating your tractor or performing any adjustments I
or repairs. We recommend standard safety glasses or a wide vision safety
mask worn over spectacles. J
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator
to leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal all the way
down and hold.
2. Pull parking brake lever up and release
pressure from clutch/brake pedal.
Pedal should remain in brake position.
Make sure parking brake will hold trac-
tor secure.
Throttle/
Choke
Attachment Clutch Lever
"Engaged" Position
,Ignition Key
Position
"Brake" Motion Control
"Disengaged"
Position
Parking Brake
Brake "Engaged"
Pedal Position
STOPPING
MOWER BLADES -
To stop mower blades, move attachment
clutch lever to "DISENGAGED" position.
GROUND DRIVE -
To stop ground drive, depress clutch/
brake pedal all the way down.
Move motion control lever to neutral (N)
position.
IMPORTANT; The motion control lever
does not return to neutral (N) position
when the clutch/brake pedal is depressed.
ENGINE -
Move throttlecontrol between half and
full speed (fast) position.
NOTE: Failure to move throttle control
between half and full speed (fast) posi-
tion, before stopping, may cause engine to
"backfire".
Turn ignition key to "STOP" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch
in any position other than "STOP" will
cause the battery to discharge and go
dead.
NOTE: Under certain conditions when
tractor is standing idle with the engine run-
ning, hot engine exhaust gases may cause
"browning" of grass. To eliminate this pos-
sibility, always stop engine when stopping
tractor on grass areas.
_CAUTION: Always stop tractor com-
pletely, as described above, before leaving
the operator's position.
TO USE THROTTLE CONTROL
Always operate engine at full throttle.
Operating engine at less than full
throttle reduces the battery charging
rate:
Full throttle offers the best bagging and
mower performance.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the motion control lever.
1. Start tractor with motion control lever in
neutral (N) position.
2. Release parking brake.
3. Slowly move motion control lever to
desired position.
13
TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever
determines the cutting height.
Grasp lift lever.
Press plunger with thumb and move
lever to desired position.
The cutting height range is approxi-
mately 1-1/2 to 4". The heights are mea-
sured from the ground to the blade tip with
the engine not running. These heights
are approximate and may vary depending
upon soil conditions, height of grass and
types of grass being mowed.
The average lawn should be cut to ap-
proximately 2-1/2 inches during the cool
season and to over 3 inches during hot
months. For healthier and better looking
lawns, mow often and after moderate
growth.
For best cutting performance, grass over
6 inches in height should be mowed
twice. Make the first cut relatively high;
the second to desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground when
mower is at the desired cutting height in
operating position. Gauge wheels then
keep the deck in proper position to help
prevent scalping in most terrain conditions.
NOTE: Adjust gauge wheels with tractor
on a flat level surface.
1. Adjust mower to desired cutting height
(See 'TO ADJUST MOWER CUTTING
HEIGHT" in this section of manual).
2. With mower in desired height of cut
position, gauge wheels should be
assembled so they are slightly off the
ground. Install gauge wheel in ap-
propriate hole with shoulder bolt, 3/8
washer, and 3/8-16 Iocknut and tighten
securely.
3. Repeat for opposite side, installing
gauge wheel in same adjustment hole.
Gauge
Wheel
Bracket -<
3/8-16
Locknut
Gauge Wheel
;houlder
Bolt
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt
by the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine. You must
remain fully and centrally positioned in the
seat to prevent the engine from hesitating
or cutting off when operating your equip-
ment on rough, rolling terrain or hills.
1. Select desired height of cut.
2. Start mower blades by engaging at-
tachment clutch control.
TO STOP MOWER BLADES -
disengage attachment clutch control.
,_CAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the deflector
shield in place.
Attachment Attachemnt
_iu'_c_'_'ever_-/_--_ /LiftLever
"Engaged" _ _.. _. High
Position "_--_'_l_f -S/ Position
"Disengaged" _'_."#_-------_ /_-
Poa,tio " oe,,acta,
Sh,e,d
OPERATING IN REVERSE
Your tractor is equipped with aReverse
Operation System (ROS). Any attempt by
the operator to travel in the reverse direc-
tion with the attachment clutch engaged
will shut off the engine unless the ignition
key is placed in the ROS "ON" position.
_k, WARNING: Backing up with the at-
tachment clutch engaged while mowing
is strongly discouraged. Turning the ROS
"ON", to allow reverse operation with the
attachment clutch engaged, should only
be done when the operator decides it is
necessary to reposition the machine with
the attachment engaged. Do not mow in
reverse unless absolutely necessary,
USING THE REVERSE OPERATION
SYSTEM -
1. Move motion control lever to neutral
(N) position.
2. With engine running, turn ignition key
counterclockwise to ROS "ON" posi-
tion.
3. Look down and behind before backing
up.
4. Slowly move motion control lever to
reverse (R) position to start movement.
5. When use of the ROS is no longer
needed, turn the ignition key clockwise
to engine "ON" position.
ROS "ON" Position Engine "ON" Position
(Normal Operating)
TO OPERATE ON HILLS
_WARNING: Do not drive up or down
hills with slopes greater than 15° and do
not drive across any slope. Use the slope
4guide at the back of this manual.
1
Choose the slowest speed before start-
ing up or down hills.
Avoid stopping or changing speed on hills.
If slowing is necessary, move throttle
control lever to slower position.
i f stopping is absolutely necessary,
push clutch/brake pedal quickly to brake
position and engage parking brake.
Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever
does not return to neutral (N) position
when the clutch/brake pedal is depressed.
To restart movement, slowly release
parking brake and clutch/brake pedal.
Slowly move motion control lever to
slowest setting.
Make allturns slowly.
TO TRANSPORT
When pushing or towing your tractor, be
sure to disengage transmission by placing
freewheel control infreewheeling position.
Freewheel control is located at the rear
drawbar of tractor.
1. Raise attachment lift to highest position
with attachment lift control.
2. Pull freewheel control out and down
into the slot and release so it is held in
the disengaged position.
Do not push or tow tractor at more than
two (2) MPH.
To re-engage transmission, reverse
above procedure.
Transmission Engaged
Transmission Disengaged
NOTE: To protect hoodfrom damage when
transportingyour tractor on a truck or a
trailer, be sure hood is closed and secured
to tractor. Use an appropriate means of
tying hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are recom-
mendedby and comply with specifications
of the manufacturer of your tractor.Use
common sense when towing].Too heavy
of a load, while on a slope, is dangerous.
Tires can lose traction with the ground and
cause you to lose control ofyour tractor. 15
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level
ground.
2. Pull up and remove oil fill cap/dipstick;
wipe oil off. Reinsert the dipstick into
the tube and push down firmly into
place. Remove and read oil level. If
necessary, add oil until "FULL" mark
on dipstick is reached. Do not overfill.
For cold weather operation you should
change oilfor easier starting (See the
oilviscosity chart in the Maintenance
section of this manual).
To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
Fill fuel tank to bottom of tank filler neck.
Do not overfill.Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil
with gasoline. Purchase fuel in quanti-
ties that can be used within 30 days to
assure fuel freshness.
u_eCAUTION: Wipe off any spilled oil or
I. Do not store, spill or use gasoline
near an open flame.
IMPORTANT: When operating in tempera-
tures below 32°F(0°C), use fresh, clean
winter grade gasoline to help insure good
cold weather starting.
CAUTION: Alcohol blended fuels (called
gasohol or using ethanol or methanol) can
attract moisture which leads to separa-
tion and formation of acids during storage.
Acidic _as can damage the fuel system of
an engine while in storage.
To avoid engine problems, the fuel system
should be emptied before storage of 30
days or longer. Drain the gas tank, start
the engine and let it run untilthe fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
additional information.
Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
TO START ENGINE
Whenstartingtheengine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
1. Be sure freewheel control is in the
transmission engaged position.
2. Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
3. Place motion control lever in neutral
(N) position.
4. Move attachment clutch to disengaged
position.
5. Move throttle control to choke position.
NOTE: Before starting, read the warm
and cold starting procedures below.
6. Insert key into ignition and turn key
clockwise to start position and release
key as soon as engine starts. Do
not run starter continuously for more
than fifteen seconds per minute. If the
engine does not start after several
attempts, move throttle control tofast
position, wait a few minutes and try
again. If engine still does not start,
move the throttle control back to the
choke position and retry.
WARM WEATHER STARTING (50° F and
above)
7. When engine starts, move the throttle
control to the fast position.
The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING ( 50° F and
below)
7. When engine starts, allow engine
to run with the throttle control in the
choke position untilthe engine runs
roughly,then move throttle control
to fast position.This may require an
engine warm-up period from several
seconds to several minutes, depending
on the temperature.
AUTOMATIC TRANSMISSION WARM UP
Before driving the unit in cold weather,
the transmission should be warmed up as
follows:
1. Be sure the tractor is on level ground.
2. Place the motion control lever in
neutral, Release the parking brake
and let the clutch/brake slowly return
to operating position.
3. Allow one minute for transmission to
warm up. This can be done during
the engine warm up period.
The attachments can also be used dur-
ing the engine warm_up period after the
transmission has been warmed up.
NOTE" If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to
be adjusted for best engine performance.
(See "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual.)
PURGETRANSMISSION
,_CAUTION: Never engage or dis-
engage freewheel lever while the engine
is running.
To ensure proper operation and per-
formance, it is recommended that the
transmission be purged before operating
tractorfor the first time. This procedure will
remove any trapped air inside the trans-
mission which may have developed during
shipping of your tractor.
IMPORTANT; Should your transmission
require removal for service or replace-
ment, it should be purged after reinstall-
ation before operating the tractor.
1. Place tractor safely on level surface
with engine off and parking brake set.
2. Disengage transmission by placing
freewheel control in disengaged posi-
tion (See %0 TRANSPORT" in this
section of manual).
3. Sitting in the tractor seat, start engine.
After the engine is running, move
throttle control to slow position. With
motion control lever in neutral (N)
position, slowly disengage clutch/brake
pedal.
4. Move motion control lever to full
forward position and hold for five (5)
seconds. Move lever to full reverse
positionand hold for five (5) seconds.
Repeat this procedure three (3) times.
NOTE; During this step there will be no
movement of drive wheels. The air is being
removed from hydraulicdrive system.
16
5. Move motion control lever to neutral
(N) position. Shutoff engine and set
parking brake.
6. Engage transmission by placing free-
wheel control in engaged position (See
"TO TRANSPORT" in this section of
manual).
7. Sitting in the tractor seat, start engine.
After the engine is running, move
throttle control to half (1/2) speed.
With motion control lever in neutral (N)
position, slowly disengage clutch/brake
pedal.
8. Slowly move motion control lever for-
ward, after the tractor moves approxi-
mately five (5) feet, slowly move motion
control lever to reverse position. After
the tractor moves approximately five
(5) feet return the motion control lever
to the neutral (N) position. Repeat this
procedure with the motion control lever
three (3) times.
Your transmission is now purged and now
ready for normal operation.
MOWING TIPS
Mower should be properly leveled for
best mowing performance. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
The left hand side of mower should be
used for trimming.
Drive so that clippings are discharged
onto the area that has already been cut.
Have the cut area to the right of the trac-
tor. This will result in a more even distri-
bution of clippings and more uniform
cutting.
When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two rounds,
mow in the opposite direction making
left hand turns until finished.
f
lI=
00272
If grass is extremely tall, it should be
mowed twice to reduce load and pos-
sible fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
Do not mow grass when it is wet. Wet
grass will plug mower and leave undesir-
able clumps. Allow grass to dry before
mowing.
Always operate engine at full throttle
when mowing to assure better mow-
ing performance and proper discharge
of material. Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired.
When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the at-
tachment being used.
17
FILL _N DATES _/._O'j/_:_/_'_/"_._r
Check Brake Operation _/_
Check Tire Pressure
Check Operator Presence and
T j ROSSystems _1
Check for Loose Fasteners if I_s _/
Sharpen/Replace Mower Blades _3
Lubdcation Chart V°
0Check Battery Level 1_4
RClean Battery and TerrnJnals I_ Vp
Check Transaxle Cooling v'
Check V-Belts ll_
Check Engine 0i1 Level I_ VD
Change Engine Oil (with oil filter) I_el ,; Vp
Change Engine Oil (without oil filter) I/#I.;
I NEClean Air Filter ! V_2
GClean Air Screen 1_2
Inspect Muffle#Spark Arrester
Replace Oil Filter (If equipped) _.;
Clean Engine Cooling Fins _;
Replace Spark P]ug I_ if
Replace Air Filter Paper Cattddge _2
Replace Fuel Filter
1=Change more often when operating under a heavy load or
in high ambient temperatures.
2-SeP.,ice more often when operating in dirty or dusty conditions.
3 - Replace blades more often when mowingin sandy soil.
4 * Not required if equipped with maintenance-free batterj,
5 oTighten front axla pivol bolt to 35 ft.-Ibs, maximum.
Do notoverfighten.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not
cover items that have been subjected to
operator abuse or negligence. To receive
full value from the warranty, operator
must maintain tractor as instructed in this
manual.
Some adjustments will need to be made
periodically to properly maintain your
tractor.
At least once a season, check to see if
you should make any of the adjustments
described in the Service and Adjustments
section of this manual.
At least once a year you should replace
the spark plug, clean or replace air filter,
and check blades and belts for wear.
A new spark plug and clean air filter
assure proper air-fuel mixture and help
your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
ROS systems for proper operation.
5. Check for loose fasteners.
LUBRICATION CHART
_) Spindle_
Zerk t%-"
i t;
_Front Wheel .C
Beadng
zerk
_Engine ._. '!'-
L
1
1
"--'---_ _ O Spindle
..====:::::=:: rk
/=::===, [', (DFront Wheel
(_ General Purpose Grease
(_) REFER TO Maintenance "ENGINE" SECTION
IMPORTANT: Do not oil or grease the
pivot points which have special nylon
bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of the
self-lubricating bearings. If you feel they
must be lubricated, use only a dry, pow-
dered graphite type lubricant sparingly.
18
TRACTOR
Alwaysobservesafetyruleswhenper-
forminganymaintenance.
BRAKEOPERATION
Iftractorrequiresmorethanfive(5)feet
to stopat highestspeedinhighestgear
on a level, dry concrete or paved surface,
then brake must be checked and adjusted.
(See 'qO ADJUST BRAKE" in the Service
and Adjustments section of this manual).
TIRES
Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS"
section of this manual).
Keep tires free of gasoline, oil, or insect
control chemicals which can harm rub-
ber.
Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM AND
REVERSE OPERATION SYSTEM (ROS)
Be sure operator presence and reverse
operation systems are working properly. If
your tractor does notfunction as de-
scribed, repair the problem immediately.
The engine should not start unless the
brake pedal is fully depressed, and
the attachment clutch control is in the
disengaged position.
CHECK OPERATOR PRESENCE
SYSTEM
When the engine is running, any at-
tempt by the operator to leave the seat
without first setting the parking brake
should shut off the engine.
When the engine is running and the
attachment clutch is engaged, any at-
tempt by the operator to leave the seat
should shut off the engine.
The attachment clutch should never op-
erate unless the operator is in the seat.
ROS "ON" Position Engine "ON" Position
(Normal Operating)
CHECK REVERSE OPERATION (ROS)
SYSTEM
When the engine is running with the
ignition switch in the engine "ON" posi-
tion and the attachment clutch engaged,
any attempt by the operator to shift into
reverse should shut off the engine.
When the engine is running with the
ignition switch in the ROS "ON" position
and the attachment clutch engaged,
any attempt by the operator to shift into
reverse should NOT shut off the engine.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
ACAUTION: Use only a replacement
blade approved by the manufacturer of
your tractor. Using a blade not approved
by the manufacturer of your tractor is
hazardous, could damage your tractor and
void your warranty.
BLADE REMOVAL
1. Raise mower to highest position to al-
low access to blades.
2. Remove blade bolt, lock washer and
flat washer securing blade.
3. Install new or resharpened blade
with trailing edge up towards deck as
shown.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.
4. Reassemble blade bolt, lock washer
and flat washer in exact order as
shown.
5. Tighten blade bolt securely (27-35 Ft.
Lbs. torque).
IMPORTANT: Blade bolt is heat treated.
If bolt needs replacing, replace only with
approve bolt shown in the Repair Parts.
Trailing Mandrel Assembly
Edge Blade
Blade Bolt
TO SHARPEN BLADE
NOTE: We do not recommend sharp-
ening blade -but if you do, be sure the
blade is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will cause
excessive vibration and eventual damage
to mower and engine.
19
The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
To check blade balance, you will need a
5/8" diameter steel bolt, pro, or a cone
balancer. (When using a cone balancer,
follow the instructions supplied with
balancer.)
NOTE- Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
Slide blade on to an unthreaded portion
of the steel bolt or pin and hold the
bolt or pin parallel with the ground. If
blade is balanced, it should remain in a
horizontal position. If either end of the
blade moves downward, sharpen the
heavy end until the blade is balanced.
Blade
5/8" Bolt o
Center I
BATTERY
Your tractor has abattery charging system
which is sufficient for normal use. How-
ever, periodic charging of the battery with
an automotive charger will extend its life.
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 8-10 amperes for I hour.
NOTE: The original equipment battery on
your tractor is maintenance free. Do net
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary.
TO CLEAN BAI-rERY AND TERMINALS
Corrosion and dirt on the battery and
terminals can cause the battery to "leak"
power.
1. Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
2. Rinse the battery with plain water and
dry.
3. Clean terminals and battery cable ends
with wire brush until bright.
4. Coat terminals with grease or petro-
leum jelly.
5. Reinstall battery (See "REPLACING
BATTERY" in the Service and Adjust-
ments section of this manual).
TRANSAXLE COOLING
The transmission fan and cooling fins
should be kept clean to assure proper
cooling.
Do not attempt to clean fan or transmis-
sion while engine is running or while the
transmission is hot. To prevent possible
damage to seals, do not use high pressure
water or steam to clean transaxle.
Inspect cooling fan to be sure fan blades
are intact and clean.
Inspect cooling fins for dirt, grass clip-
pings and other materials. To prevent
damage to seals, do not use com-
pressed air or high pressure sprayer to
clean cooling fins.
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory
and fluid maintenance is not required for
the life of the transaxle. Should the trans-
axle ever leak or require servicing, contact
aSears or other qualified service center.
V-BELTS
Check V-belts for deterioration and wear
after 100 hours of operation and replace
if necessary. The belts are not adjustable.
Replace belts if they begin to slip from wear.
ENGINE
LUBRICATION
Only use high quality detergent oil rated
with API service classification SG-SL.
Select the oil's SAE viscosity grade
according to your expected operating
temperature.
SAE VISCOSITY GRADES
.30 -_ .10 _0 20 30
Change the oil after every 50 hours of op-
eration or at least once a year if the tractor
is not used for 50 hours in one year.
Check the crankcase oil level before start-
ing the engine and after each eight (8)
hours of operation.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SG-SL.
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
2O
2. Remove yellow cap from end of drain
valve and install the drain tube onto the
fitting.
Oil Drain Valve
Closed and _ _" _.
Locked ,€-.JI.\ "%.
3. Unlock drain valve by pushing inward
slightly and turning counterclockwise.
4. To open, pull out on the drain valve.
5. After oil has drained completely, close
and lock the drain valve by pushing
inward and turning clockwise until the
pin is in the locked position as shown.
6. Remove the drain tube and replace the
cap onto the end of the drain valve.
7. Refill engine with oil through oil fill dip-
stick tube. Pour slowly. Do not overfill.
For approximate capacity see "PROD-
UCT SPECIFICATIONS" section of this
manual.
8. Use gauge on oil fill cap/dipstick for
checking level. For accurate reading,
insert dipstick into the tube and push
down firmly into place before removing.
Keep oil up to, but not over, the "FULL"
line on dipstick. Push dipstick down
firmly into the tube when finished.
ENGINE OIL FILTER
Replace the engine oil filter every season
or every other oil change if the tractor is
used more than 100 hours in one year.
AIR FILTER
Your engine will not run properly using
a dirty air filter. Service paper cartridge
every two months or every 25 hours of
operation, whichever occurs first.
Service paper cartridge more often under
dusty conditions.
Replace the paper cartridge annually, or
after every 100 hours of operation.
TO SERVICE CARTRIDGE
Replace a dirty, bent, or damaged car-
tridge. Handle new cartridge carefully;
do not use if the rubber seal is dam-
aged.
NOTE: Do not wash the paper cartridge
or use pressurized air, as this will damage
the cartridge.
1. Loosen knobs and remove cover.
2. Remove cartridge.
3. Gently tap pleated side of cartridge to
dislodge dirt.
4. Clean all air cleaner components of
any accumulated dirt or foreign mate-
rial. Prevent any dirt from entering the
throat of carburetor.
5. Install cleaned or new cartridge with
the pleated side "out" and seat the
rubber seal onto the edges of the air
cleaner base.
6. Reinstall air cleaner cover and secure
by tightening knobs.
_Knob
Cartridge
CLEAN AIR SCREEN
Air screen must be kept free of dirt and
chaff to prevent engine damage from
overheating. Clean with a wire brush or
compressed air to remove dirt and stub-
born dried gum fibers.
CLEAN AIR INTAKE/COOLING AREAS
To insure proper cooling, make sure the
grass screen, cooling fins, and other exter-
nal surfaces of the engine are kept clean
at all times.
Every 100 hours of operation (more often
under extremely dusty, dirty conditions),
remove the blower housing and other cool-
ing shrouds. Clean the cooling fins and
external surfaces as necessary. Make sure
the cooling shrouds are reinstalled.
NOTE: Operating the engine with a
blocked grass screen, dirty or plugged
coolingfins, and/or cooling shrouds
removed will cause engine damage due to
overheating.
21
MUFFLER
Inspect and replace corroded muffler and
spark arrester (if equipped) as it could cre-
ate a fire hazard and/or damage.
SPARK PLUG(S)
Replace spark plug(s) at the beginning
of each mowing season or after every
100 hours of operation, whichever occurs
first. Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS"
section of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once
each season. If fuel filter becomes
clogged, obstructing fuel flow to carbu-
retor, replacement is required.
1. With engine cool, remove filter and
plug fuel line sections.
2. Place new fuel filter in position in fuel
line with arrow pointing towards carbu-
retor.
3. Be sure there are no fuel line leaks and
clamps are properly positioned.
4. Immediately wipe up any spilled gaso-
line.
Clamp_ Clamp
Fuel Filter
CLEANING
Clean engine, battery, seat, finish, etc.
of all foreign matter.
Keep finished surfaces and wheels free
of all gasoline, oil, etc.
Protect painted surfaces with auto-
motive type wax.
We do not recommend using a garden
hose or pressure washer to clean your
tractor unless the engine and transmission
covered to keep water out. Water in en-
gine or transmission will shorten the usful
life of your tractor. Use compressed air or
a leaf blower to remove grass, leaves and
trash from tractor and mower.
22
WARNING:TOAVOIDSERIOUSINJURY,BEFOREPERFORMINGANY
SERVICEORADJUSTMENTS:
1, Depressclutch/brakepedalfullyandset parkingbrake,
2. Placemotioncontrolleverinneutral(N)position,
3. Place attachment clutch in "DISENGAGED" position.
4. Turn ignition key to "STOP" and remove key.
5. Make sure the blades and all moving parts have completely stopped.
6. Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug.
TRACTOR
TO REMOVE MOWER
Mower will be easier to remove from the
right side of tractor.
1. Place attachment clutch in =DISEN-
GAGED" position.
2. Move attachment lift lever forward to
lower mower to its lowest position.
3. Roll belt off engine pulley.
4. Remove small retainer spring, and
remove clutch spring oft pulley bolt.
5. Remove large retainer spring, slide
collar off and push housing guide out
of bracket.
6. Disconnect anti-sway bar from chassis
bracket by removing retainer spring.
7. Disconnect suspension arms from rear
deck brackets by removing retainer
springs.
8. Disconnect front links from deck by
removing retainer springs.
9. Raise lift lever to raise suspension arms.
Slide mower out from under tractor.
Small Retainer Spring
Clutch Spring
Small Retainer
Clutch
IMPORTANT: If an attachment other than
the mower deck is to be mounted on the
tractor, remove the front links and hook
the clutch spring Into square hole in frame.
TO INSTALL MOWER
1. Raise attachment lift lever to its highest
position.
2. Slide mower under tractor with deflec-
tor shield to right side of tractor.
3. Lower lift lever to its lowest position.
4. Connect front links to mower deck and
secure with retainer springs.
5. Connect suspension arms to rear
deck brackets and secure with retainer
springs.
6. Connect anti-sway bar to chassis
bracket and secure with retainer spring.
7. Push clutch cable housing guide into
bracket, slide collar onto guide and
secure with large retainer spring.
ine
Pulley
Retainer
Sr
Anti-Sway
Bar
Collar_ Spdngs
Deflector
Housing
Guide
Retainer Spring
23
8. Place fiat washer and clutch spring on
idler pulley bolt and secure with small
retainer spring.
9. Install belt onto engine pulley.
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked
on level ground or driveway. Make sure
tires are properly inflated (See "PROD-
UCT SPECIFICATIONS" section of this
manual). If tires are over or underinflated,
you will not properly adjust your mower.
SIDE-TO-SIDE ADJUSTMENT
Raise mower to its highest position.
At the midpoint of both sides of mower,
measure height from bottom edge of
mower to ground. Distance "A" on both
sides of mower should be the same or
within 1/4" of each other.
If adjustment is necessary, make adjust-
ment on one side of mower only.
To raise one side of mower, tighten lift
link adjustment nut on that side.
To lower one side of mower, loosen lift
link adjustment nut on that side.
NOTE: Each full turn of adjustment nut
will change mower height about 1/8".
Recheck measurements after adjusting.
Bottom edge Bottom edge of
of mower to .,...__.__ mower to ground
ground _
A--T'F"_ Ground Line _-ITA
FRONT-TO-BACK ADJUSTMENT
IMPORTANT: Deck must be level side-to
side. If the following front-to-back adjust-
ment is necessary, be sure to adjust both
front links equally so mower will stay level
side-to-side.
To obtain the best cutting results, the
mower housing should be adjusted so
that the front is approximately 1/8" to 1/2"
lower than the rear when the mower is in
its highest position.
Check adjustment on right side of trac-
tor. Measure distance "D" directly in front
and behind the mandrel at bottom edge of
mower housing as shown.
Before making any necessary adjust-
ments, check that both front linksare
equal in length.
If links are not equal in length, adjust
one link to same length as other link.
To lower front of mower loosen nut "E"
on both front links an equal number of
turns.
When distance "D" is 1/8" to 1/2"
lower at front than rear, tighten nuts "F"
against trunnion on both front links.
To raise front of mower, loosen nut "F"
from trunnion on both front links.Tighten
nut "E" on both front links an equal num-
ber of turns. The two front links must
remain equal in length.
When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nut "F" against
trunnion on both front links.
Recheck side-to-side adjustment.
Q e o
__ Mandrel
nks Should be :lual in Length
Nut IIEll
Front Links
TO REPLACE MOWER BLADE DRIVE
BELT
The mower blade drive belt may be re-
placed without tools. Park the tractor on
level surface. Engage parking brake.
BELT REMOVAL -
1. Remove mower from tractor (See'90
REMOVE MOWER" in this section of
manual).
2. Work belt off both mandrel pulleys and
Idler pulleys.
3. Pull belt away from mower.
BELT INSTALLATION -
1. Work belt around both mandrel pulleys
and idler pulleys
2. Make sure belt is in all pulley grooves
24 and inside all belt guides.
3. Installmower(See'q'oInstallMower"
in this section of this manual).
Mandrel
Pulley
With parking brake "Engaged"
",_t "A"
.,_Jam Nut
,i
__0perating
Do nottouch this nut. If further brake
adjustment is necessary contact a Sears or
other qualified service center.
TO CHECK AND ADJUST BRAKE
Yourtractor is equipped with an adjustable
brake system which is mounted on the
right side of the transaxle.
If tractor requires more than five (5) feet to
stop at highest speed in highest gear on a
level, dry concrete or paved surface, then
brake must be checked and adjusted.
TO CHECK BRAKE
1. Park tractor on a level, dry concrete or
paved surface, depress clutch/brake
pedal all the way down and engage
parking brake.
2. Disengage transmission by placing
freewheel control in "transmission dis-
engaged" position. Pull freewheel con-
trol out and into the slot and release so
it is held in the disengaged position.
The rear wheels must lock and skid when
you try to manually push the tractor for-
ward. If the rear wheels rotate, the brake
needs to be adjusted or the pads need to
be replaced.
TO ADJUST BRAKE
1. Depress clutch/brake pedal all the way
down and engage parking brake.
2. Measure distance between brake oper-
ating arm and nut "A" on brake rod.
3. If distance is other than 1-9/16", loosen
jam nut and turn nut "A" until distance
becomes 1-9/16". Retighten jam nut
against nut "A".
4. Engage transmission by placing
freewheel control in "transmission
engaged" position.
5. Road test tractor for proper stopping
distance as stated above. Readjust
if necessary. If stopping distance is
still greater than five (5) feet in highest
gear, further maintenance is necessary.
Replace brake pads or contact a Sears
or other qualified service center.
25
TO REPLACE MOTION DRIVE BELT
Park the tractor on level surface. Engage
parking brake. For assistance, there is a
belt installation guide decal on bottom side
of left footrest.
BELT REMOVAL -
1. Remove mower (See "TO REMOVE
MOWER" in this section of manual).
NOTE: Observe entire motion drive belt
and position of all belt guides and keepers.
2. Remove belt from stationary idler and
clutching idler.
3. Remove belt downward from around
engine pulley.
4. Pull belt slack toward rear of tractor.
Carefully remove belt upwards from
transmission input pulley.
5. Remove belt from center span keeper
and pull belt away from tractor.
BELT INSTALLATION -
1. Carefully work new belt down onto the
input pulley.
2. Slide belt into the center span keeper.
3. Pull belt toward front of tractor and roll
around the top groove of engine pulley.
4. Install belt through stationary idler and
clutching idler.
5. Make sure belt is in all pulley grooves
and inside all belt guides and keepers.
6. Install mower (See 'qO INSTALL
MOWER" in this section of manual).
EnginePulley/ _
ClutchingIdler/ /@1
Stationary idler J _L
-Jr I
Center Span /
TRANSAXLE MOTION CONTROL LE-
VER NEUTRAL ADJUSTMENT
The motion control lever has been preset
at the factory and adjustment should not
be necessary.
1. Loosen adjustment bolt in front of the
right rear wheel, and lightly tighten.
2. Start engine and move motion con-
trol lever until tractor does not move
forward or backward.
3. Hold motion control lever in that posi-
tion and turn engine off.
4. While holding motion control lever in
place, loosen the adjustment bolt.
5. Move motion control lever to the neutral
(N) (lock gate) position.
6. Tighten adjustment bolt securely.
NOTE: If additional clearance is needed
to get to adjustment bolt, move mower
deck height to the lowest position.
After above adjustment is made, if the
tractor still creeps forward or backward
while motion control lever is in neutral
position, follow these steps:
1. Loosen the adjustment bolt.
2. Move the motion control lever 1/4 to
1/2 inch in the direction it is trying to
creep.
3. Tighten adjustment bolt securely.
4. Start engine and test.
5. If tractor still creeps, repeat above
steps until satisfied.
Motion Control _ /Neutral
Lever_ _'f_'pk -/ Lock
_. _ Gate
/-_ ,'_ I_11(_ ;od[_Jstment
TRANSMISSION REMOVAL/
REPLACEMENT
Should your transmission require removal for
service or replacement, it should be purged
after reinstallation and before operating the
tractor. See "PURGE TRANSMISSION" in
the Operation section of this manual.
TO ADJUST STEERING WHEEL ALIGN-
MENT
If steering wheel crossbars are not
horizontal (left to right) when wheels are
positioned straight forward, remove steer-
ing wheel and reassemble with crossbars
horizontal. Tighten securely.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not
adjustable on your tractor. If damage has
occurred to affect the front wheel toe-in or
camber, contact a Sears or other qualified
service center.
TO REMOVE WHEEL FOR REPAIRS
1. Block up axle securely.
2. Remove axle cover, retaining ring and
washers to allow wheel removal (rear
wheels have a square key - Do not lose).
3. Repair tire and reassemble.
NOTE: On rear wheels only: align grooves in
rear wheel hub and axle. Insert square key.
4. Replace washers and snap retaining
ring securely in axle groove.
5. Replace axle cover.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, purchase and
use tire sealant from Sears. Tire sealant
also prevents tire dry rot and corrosion.
Washers
Retaining Ring
Axle Cover
Square Key
(Rear Wheel Only) "_''''_'_
TO START ENGINE WITH A WEAK BAT-
TERY
_WARNING: Lead-acid batteries gen-
erate explosive gases. Keep sparks, flame
and smoking materials away from bat-
teries. Always wear eye protection when
around batteries.
If your battery is too weak to start the
engine, it should be recharged. (See "BAT-
TERY in the MAINTENANCE section of
this manual).
26
If "jumper cables" are used for emergency
starting, follow this procedure:
IMPORTANT: Your tractor is equipped
with a 12 volt system. The other vehicle
must also be a 12 volt system. Do not use
your tractor battery to start other vehicles.
TO ATI-ACH JUMPER CABLES °
1. Connect one end of the RED cable
to the POSITIVE (+) terminal of each
battery(A-B), taking care not to short
against tractor chassis.
2. Connect one end of the BLACK cable
to the NEGATIVE (-) terminal (C) of
fully charged battery.
3. Connect the other end of the BLACK
cable (D) to good chassis ground,
away from fuel tank and battery.
TO REMOVE CABLES, REVERSE
ORDER -
1. BLACK cable first from chassis and
then from the fully charged battery.
2. RED cable last from both batteries.
Weak or Dead Battery Fully Charged Battery
REPLACING BATTERY
,_WARNING: Do not short battery
terminals by allowing a wrench or any
other object to contact both terminals at
the same time. Before connecting battery,
remove metal bracelets, wristwatch bands,
rings, etc.
Positive terminal must be connected
first to prevent sparking from accidental
grounding.
1. Lift seat pan to raised position.
2. Disconnect BLACK battery cable first
then RED battery cable and carefully
remove battery from tractor.
3. Install new battery with terminals in
same position as old battery.
4. First connect RED battery cable to
positive (+) terminal with hex bolt and
keps nut as shown. Tighten securely.
Slide terminal cover over terminal
5. Connect BLACK grounding cable to
negative (-) terminal with remaining hex
bolt and keps nut. Tighten securely.
Seat
Terminal Keps Hex
Bolt
Positive (Red) Cable Negative (Black) Cable
TO REPLACE HEADLIGHT BULB
1. Raise hood.
2. Pull bulb holder out of the hole in the
backside of the grill.
3. Replace bulb in holder and push bulb
holder securely back into the hole in
the backside of the grill.
4. Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause
your tractor to run poorly, stop running, or
prevent it from starting.
Check wiring. See electrical wiring
diagram in the Repair Parts section.
TO REPLACE FUSE
Replace with 20 amp automotive-type
plug-in fuse. The fuse holder is located
behind the dash.
TO REMOVE HOOD AND GRILL AS-
SEMBLY
1. Raise hood.
2. Unsnap headlight wire connector.
3. Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of
tractor.
4. When replacing hood, be sure to re-
connect the headlight wire connector.
Hood
Headlight Wire
Connector
27
ENGINE
Maintenance, repair, or replacement of
the emission control devices and systems,
which are being done at the customers ex-
pense, may be performed by any non-road
engine repair establishment or individual.
Warranty repairs must be performed by an
authorized engine manufacturer's service
outlet.
TO ADJUSTTHRO'I-rLE CONTROL
CABLE
The throttle control has been preset at the
factory and adjustment should not be nec-
essary. Check adjustment as described
below before loosening cable. If adjust-
ment is necessary, proceed as follows:
1. With engine not running, move throttle
control lever from slow to choke posi-
tion. Slowly move lever from choke to
fast position.
2. Check to see if hole in throttle lever
and hole in speed control bracket are
aligned.
3. If holes are not aligned, loosen cable
clamp screw and align the holes by
inserting a pencil or a 1/4" drill bit
through both holes.
4. Pull throttle cable up to remove slack
and tighten cable clamp screw. Re-
move alignment pencil or drill bit.
TO ADJUST CARBURETOR
The carburetor has been preset at the
factory and adjustment should not be nec-
essary. However, minor adjustment may
be required to compensate for differences
in fuel, temperature, altitude or load. If the
carburetor does need adjustment, proceed
as follows:
In general, turning the adjusting needles
in (clockwise) decreases the supply of
fuel to the engine giving a leaner fuel/air
mixture. Turning the adjusting needles out
(counterclockwise) increases the supply
of fuel to the engine giving a richer fuel/air
mixture.
IMPORTANT: Damage to the needles and
seats in carburetor may result if turned in
too tight.
NOTE: The carburetor on this engine is
low emission. It is equipped with an idle
fuel adjusting needle with a limiter cap,
which allows some adjustment within the
limits allowed by the cap. Do not attempt
to remove the limiter cap. The limiter cap
cannot be removed without breaking the
adjusting needle.
1. Be sure you have a clean air filter and
the throttle control cable is adjusted
properly (see above).
2. Start engine and allow to warm for five
minutes. Make adjustments with engine
running and shift/motion control lever
in neutral (N) position.
3. Idle speed setting - With throttle control
lever in slow position, engine should
idle at 1750 RPM. If engine idles too
slow or fast, turn idle speed adjusting
screw in or out until correct idle is at-
tained.
4. Idle fuel needle setting - With throttle
control lever in slow position, turn idle
fuel adjustment needle in (clockwise)
until engine begins to die and then turn
out (counterclockwise) until engine
runs rough. Turn needle to a point
midway between those two positions.
5. Recheck idle speed. Readjust if nec-
essary.
ACCELERATION TEST -
6. Move throttle control lever from slow
to fast position. If engine hesitates or
dies, turn Idle fuel adjusting needle out
(counterclockwise) 1/8 turn. Repeat
test and continue to adjust, if neces-
sary, until engine accelerates smoothly.
High speed stop is factory adjusted. Do
not adjust - damage may result.
IMPORTANT: Never tamper with the
engine governor, which is factory set
for proper engine speed. Overspeed-
ing the engine above the factory high
speed setting can be dangerous. If you
think the engine-governed high speed
needs adjusting, contact a Sears or other
qualified service center, which has proper
equipment and experience to make any
necessary adjustments.
Cable
Clamp "_"
Screw
Speed Control
Bracket
Throttle Lever
Idle Speed
Adjusting_ /
Idle Fuel IIJ F-
Adjusting---"-'_1 _'-_1_.) I
Need,eIII
28
Immediately prepare your tractor for stor-
age at the end of the season or if the trac-
tor will not be used for 30 days or more.
_,CAUTION: Never store the tractor
with gasoline in the tank inside a building
where fumes may reach an open flame
or spark. Allowthe engine to cool before
storing in any enclosure.
TRACTOR
Remove mower from tractor for winter
storage. When mower is to be stored for a
period of time, clean it thoroughly, remove
all dirt, grease, leaves, etc. Store in a
clean, dry area.
1. Glean entire tractor (See "CLEANING"
in the Maintenance section of this
manual).
2. Inspect and replace belts, if necessary
(See belt replacement instructions in
the Service and Adjustments section of
this manual).
3. Lubricate as shown in the Maintenance
section of this manual.
4. Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving
parts for damage, breakage and wear.
Replace if necessary.
5. Touch up all rusted or chipped paint
surfaces; sand lightly before painting.
BATTERY
Fully charge the battery for storage.
After a period of time in storage, battery
may require recharging.
To help prevent corrosion and power
leakage during long periods of storage,
battery cables should be disconnected
and battery cleaned thoroughly (see "TO
CLEAN BAI-rERY AND TERMINALS" in
the Maintenance section of this manual).
After cleaning, leave cables discon-
nected and place cables where they
cannot come in contact with battery
terminals.
If battery is removed from tractor for
storage, do not store battery directly on
concrete or damp surfaces.
ENGINE
FUEL SYSTEM
IMPORTANT: It is important to prevent
gum deposits from forming in essential
fuel system parts such as carburetor, fuel
hose, or tank during storage. Also, alcohol
blended fuels (called gasohol or using
ethanol or methanol) can attract moisture
which leads to separation and formation of
acids during storage. Acidic gas can dam-
age the fuel system of an engine while in
storage.
Empty the fuel tank by starting the en-
gine and Jetting it run until the fuel lines
and carburetor are empty.
Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of
fuel gum deposits during storage. Add
stabilizer to gasoline in fuel tank or stor-
age container. Always follow the mix ratio
found on stabilizer container. Run engine
at least 10 minutes after adding stabilizer
to allow the stabilizer to reach the car-
buretor. Do not empty the gas tank and
carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace
with clean engine oil. (See "ENGINE" in
the Maintenance section of this manual).
CYLINDER(S)
1. Remove spark plug(s).
2. Pour one ounce of oilthrough spark
plug hole(s) into cylinder(s).
3. Turn ignitionkey to"START' position
for afew seconds to distributeoil.
4. Replace with new spark plug(s).
OTHER
Do not store gasoline from one season
to another.
Replace your gasoline can ifyour can
starts to rust. Rust and/or dirt in your
gasoline will cause problems.
If possible, store your tractor indoors
and cover itto give protectionfrom dust
and dirt.
Cover your tractor with a suitable pro-
tective cover that does not retain mois-
ture. Do not use plastic. Plastic cannot
breathe which allows condensation to
form and will cause your tractor to rust.
IMPORTANT: Never cover tractor while
engine and exhaust areas are still warm.
29
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM CAUSE CORRECTION
Will not start
Hard to start
-.Enginewill not
_urn over
Engine clicks but
will not start
Loss of power
1. Out of fuel.
2. Engine not "CHOKED"
properly.
3. Engine flooded.
4. Bad spark plug.
5. Dirty air filter.
6. Dirty fuel filter.
7. Water in fuel.
8. Loose or damaged wiring.
9. Carburetor out of adjustment.
10. Engine valves out of
adjustment.
1. Dirty air filter.
2. Bad spark plug.
3. Weak or dead battery.
4. Dirty fuel filter.
5. Stale or dirty fuel.
6. Loose or damaged wiring.
7. Carburetor out of adjustment.
8. Engine valves out of
adjustment.
1. Brake pedal not depressed.
2. Attachment clutch is engaged.
3. Weak or dead battery.
4. Blown fuse.
5. Corroded battery terminals.
6. Loose or damaged wiring.
7. Faulty ignitionswitch.
8. Faulty solenoid or starter.
9. Faulty operator presence
switch(es).
1. Weak or dead battery.
2. Corroded battery terminals.
3. Loose or damaged wiring.
4. Faulty solenoid or starter.
1. Cutting too much grass/too
fast.
2. Throttle in "CHOKE" position.
3. Build-up of grass, leaves and
trash under mower.
4. Dirty air filter.
5. Low oil leveVdirty oil.
1. Fill fuel tank.
2. See "1O START ENGINE" in
Operation section.
3. Wait several minutes before
attempting to start.
4. Replace spark plug.
5. Clean/replace air filter.
6. Replace fuel filter.
7. Empty fuel tank and carbure-
tor, refill tank with fresh gas-
oline and replace fuel filter.
8. Check all wiring.
9. See "To Adjust Carburetor"
in Service and Adjustments
section.
10. Contact a Sears or other
qualified service center.
1. Clean/replace air filter.
2. Replace spark plug.
3. Recharge or replace battery.
4. Replace fuel filter.
5. Empty fuel tank and refill tank
with fresh, clean gasoline.
6. Check all wiring.
7. See "To Adjust Carburetor" in
Service and Adjustments
section.
8. Contact a Sears or other
qualified service center.
1. Depress brake pedal.
2. Disengage attachment clutch.
3. Recharge or replace battery.
4. Replace fuse.
5. Clean battery terminals.
6. Check all wiring.
7. Check/replace ignition switch.
8. Check/replace solenoid or
starter.
9. Contact a Sears or other
qualified service center.
1. Recharge or replace battery.
2. Clean battery terminals.
3. Check all wiring.
4. Check/replace solenoid or
starter.
1. Raise cutting height/reduce
2, speed.
Adjust throttle control.
:3. Clean underside of mower
housing.
4, Clean/replace air filter.
5. Check oil level/change oil.
30
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM
Loss of power
'=cont,)
Excessive
vibration
Engine dies when
tractor is shifted
into reverse
Engine continues
to run when
operator leaves
seat with
attachment
clutch engaged
Poor cut -uneven
CAUSE
6. Faulty spark plug.
7. Dirty fuel filter.
8. Stale or dirty fuel.
9. Water in fuel.
10. Spark plug wire loose.
11. Dirty engine air screenffins.
12. Dirty/clogged muffler.
13. Loose or damaged wiring.
14. Carburetor out of adjustment.
15. Engine valves out of
adjustment.
1. Worn, bent or loose blade.
2. Bent blade mandrel.
3. Loose/damaged part(s).
1. Reverse operation system
(ROS) is not "ON" while
mower or other attachment
is engaged.
1. Faulty operator-safety
presence control system.
1. Worn, bent or loose blade.
2. Mower deck not level.
3. Buildup of grass, leaves, and
trash under mower.
4. Bent blade mandrel.
5. Clogged mower deck vent
from build-up of grass, leaves,
and trash around mandrels.
CORRECTION
6. Clean and regap or change
spark plug.
7. Replace fuel filter.
8. Empty fuel tank and refill tank
with fresh, clean gasoline.
9. Empty fuel tank and carbure-
tor, refill tank with fresh gas-
oline and replace fuel filter.
10. Connect and tighten spark
plug wire.
11. Clean er gine air screen/fins.
12. Clean/re _lace muffler.
13. Check a Iwiring.
14. See "To Adjust Carburetor"
in Service and Adjustments
section.
15. Contact a Sears or other
qualified service center.
1. Replace blade. Tighten blade
bolt.
2. Contact a Sears or other
qualified service center.
3. Tighten loose part(s).
Replace damaged parts.
1. Turn ignition key to
ROS "-ON" position.
See Operation section.
1. Check wiring, switches and
connections. If not corrected
contact a Sears or other
qualified service center.
1. Replace blade. Tighten blade
bolt.
2. Level mower deck.
3. Clean underside of mower
housing.
4. Contact a Sears or other
qualified service center.
5. Clean around mandrels to
open vent holes.
31
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM CAUSE CORRECTION
Mower blades will 1. Obstruction in clutch 1. Remove obstruction,
not rotate mechanism.
2. Worn/damaged mower drive 2. Replace mower drive belt.
belt.
3. Frozen idler pulley. 3. Replace idler pulley.
4. Frozen blade mandrel. 4. Contact a Sears or other
qualified service center.
Poor grass
discharge
Poor grass
discharge
(continued)
Headlight(s) not
working
(if so equipped)
Battery will not
charge
Loss of drive
Engine "backfires'
when turning
engine "OFF"
1. Engine speed too slow.
2. Travel speed too fast.
3. Wet grass.
4. Mower deck not level.
5. Low/uneven tire air pressure.
6. Worn, bent or loose blade.
7. Buildup of grass, leaves and
trash under mower.
8. Mower drive belt worn.
9. Blades improperly installed.
10. Improper blades used.
11. Clogged mower deck vent
holes from buildup of grass,
leaves, and trash around
mandrels.
11 Light switch is "OFF'.
Bulb(s) or lamp(s) burned out.
3. Faulty light switch.
4. Loose or damaged wiring.
5. Blown fuse.
1. Bad battery cell(s).
2. Poor cable connections.
3. Faulty regulator
(if so equipped).
4. Faulty alternator.
1. Freewheel control in
"disengaged". position.
2. Motion drive oelt worn,
damaged, or broken.
3. Air trapped in transmission
during shipment or servicing.
,Engine throttle control not set
between half and full speed
(fast) position before stopping
engine.
1. Place throttle control in
"FAST" position.
2. Shift to slower speed.
3. Allow grass to dry before
mowing.
4. Level mower deck.
5. Check tires for proper air
pressure.
6. Replace/sharpen blade.
Tighten blade bolt.
7. Clean underside of mower
housing.
!8. Replace mower drive belt.
9. Reinstall blades sharp edge
down.
10. Replace with blades listed in
th smanual.
11. Clean around mandrels to
open vent holes.
1. Turn light switch "ON".
2. Replace bulb(s) or lamp(s).
3. Check/replace light switch.
4. Gheckwiringand connections.
5. Replace fuse.
1. Replace battery.
2. Check/clean al/connections.
3. Replace regulator.
4. Replace alternator.
1. Place freewheel control in
"engaged" position.
2. Replace motion drive belt.
3. Purge transmission.
.Move throttle control
between half and full speed
(fast) position before
stopping engine.
32
TRACTOR - - MODEL NUMBER 917.275180
SCHEMATIC
02836_193374/390
BATTERY
A¸
IGNITION SWITCH
POGrFION CIRCUIT "MAKE"
OFF M+G+A1
_IJN/_VERRIDE B+At
RUN B+At L+A2
START B+S +A1
SOLENOID STARTER
iI i ii
_ --4_ ,. GI-----,
IC-L_,_ ,_---_-F._ I
vSEAT SWIT_-I
BLACK ."..... --i
, .OT,N.EV...E
I I
IE_ d,
_y
A
'ARK PLUGS
I_¢*_tr_ml GAP
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS
/
e
NON-REMOVABLE REMOVABLE
CONNECTIONS CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS
WERE REMOVED FOR SERVICING OF
UNIT, THEY SHOULD BE REPLACED
WILL BECOME THEIR BRIGHTEST. TO PROPERLY SECURE YOUR WR NG
o2836
33
ELECTRICAL
TRACTOR --MODEL NUMBER 917.275180
90 i
I
I I
41
26
22
1 I
I I
II
III
IIf
ft i
tl I
27
I
I
g
34
TRACTOR - - MODEL NUMBER 917.275180
CHASSIS AND ENCLOSURES
2O9
6O
74 2O8
chassis-Laser -It.sgL50
36
TRACTOR -- MODEL NUMBER 917.275180
CHASSIS AND ENCLOSURES
KEY PART
NO. NO. DESCRIPTION
1174619 Chassis
2176554 Drawbar
3 17060612 Screw 3/8-16 x 3/4
5 155272 Bumper Hood/Dash
9 193511X013 Dash
tO STD533710 Bolt, Carriage 3/8-16 x 3/4
11 174996 Panel, Dash, L.H.
13 172105X010 Panel, Dash, R.H.
14 17490608 Screw Thdml 3/8-16 x 1/2
17 185682X613 Hood Assembly
18 184921 Bumper Hood
26 STD541437 Nut
28 193258 Grille/Lens Asm. (Includes Key Nos. 29 and 212)
29 174332X599 Lens
30 192393X613 Fend/Ftrest
31 139976 Bracket, Fender Support
37 17490508 ScrewThdrol 5/18-18 x 1/2
38 175710 Pivot Bracket Assembly,Rear
39 174714 Bracket Pivot Laser LT
58 184462 Air Duct Intake
60 72140606 Bolt Rdhd Sqnk 3/8-16 unc x 1
64 154798 Dash Lower STLT
74 STD541437 Nut Crownlock 3/8-16 unc
142 175702 Plate ReinforcementSTLT
143 186689 Bracket Swaybar Chassis
144 175582 Bracket Pnt FootrestSTLT
145 156524 Rod Pivot Chassis/Hood
159 155123X428 Cupholder Silt Black
206 170165 Bolt Shoulder 5/16.181-r
207 17670508 ScrewThdrol 5/16-18 x l/2Tytt
208 17670608 ScrewThdrol 3/8-16 x 1/2
209 17000612 Screw HexwshThdr 3/8-16 x 3/4
212 175143 Insert Lens Reflective
278 191611 Screw 10 x 3/4 Single Lead-Hex
- - 5479J Plug, Button
- - 187801 Plug Plastic Dome
NOTE: All componentdimensions given inU.S. inches
1 inch = 25.4 mm
37
TRACTOR -- MODEL NUMBER 917.275180
GROUND DRIVE
32
'30
120
lS6 _39
35
62
36
3O
212
70 116
55
ddve-hydro,stlt._63
38
TRACTOR -- MODEL NUMBER 917.275180
GROUND DRIVE
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO.
1 ...... Transmission (See Breakdown) 69 142432
Hydro Gear Model 314-0510
8192502 Rod, Shift 70 134683
10 STD561210 Pin, Cotter 1/8 x 171 169183
t 4 STD551125 Washer Lock 1/4 73 169182
15 74490544 Bolt Hex Flghd 5/16-18 Gr. 5 74 137057
16 73800500 Nut, Lock Hex w/Ins 5/16-18 75 121749X
unc 76 12000001
19 73800600 Nut Lock Hex w/Ins 3/8-16 77 123583)(
21 130564 Knob 78 121748X
22 169498 Rod, Brake 91 165596
24 73350600 Nut 82 165711
25 106888X Spring, Rod, Brake 83 19171216
26 19131316 Washer 13/32 x 13/16 x 16 Ga. 84 169594
27 STD561210 Pin, Cotter 1/8 x 3/4 69 192387X428
28 175765 Rod, Parking Brake 95 170201
29 71673 Cap, Parking Brake 96 STD624003
30 169592 Bracket, Transmission t12 19091210
32 74760512 Bolt Hex 5/16.16 uncx 3/4 116 72140608
34 175578 Shaft, Foot Pedal 120 73900600
35 120183X Bearing, Nylon 150 175456
36 19211616 Washer 151 19133210
37 1572H Pin, Roll 156 166002
38 179114 Pulley, Composite 158 165589
39 72110622 Bolt 159 183900
41 175556 Keeper, Belt, Idler 161 72140406
47 127783 Pulley, Idler, V-Belt
48 154407 Bellcrank ClutchGrnd DrusU 162 73680400
49 123205X Retainer, Belt 163 74780416
50 72!10612 Bolt Cart. Sh 3/8-16 x I-1/2 Gr. 5 165 165623
51 STD541437 Nut 166 17490510
52 STD541431 NutCrownlock 5/16-10 168 165492
53 105710X Link, Clutch 169 165580
55 105709X Spdng, Return, Clutch 197 169613
56 17060620 Screw 3/8-16 x 1-1/4 198 169593
57 140294 V-Belt, Drive 199 169612
59 169691 Keeper, Belt, Center 200 72140508
61 17120614 Screw 3/8-16 x .875 202 72110614
62 8883R Cover, Pedal
63 175410 Pulley, Engine 212 145212
64 173937 Bolt Hex 263 17000612
7/16 x 20 x 4 x Gr.5-1.5
65 10040700 Washer
66 154778 Keeper, Belt Engine Hydro
DESCRIPTION
Screw Hex Wsh HI-Lo
1/4 x 1/2 unc
Guide, Belt, Mower Drive RH
Strap, Torque, Lh
Strap, Torque, Rh
Spacer,Axle
Washer 25/32 x 1-1/4 x 16 Ga.
Ring, E
Key,Square
Washer 25/32 x 1-5/8 x 16 Ga.
Shaft Asm Cross
Spring,Torsion
Washer 17/32 x 3/4 x 16 Ga.
LinkTransaxle
Console, Shift
ControlAsm Bypass Hydro
Spring, Retainer 1"
Washer 9/32 x 3/4 x 10 Ga.
Bolt Rdhd Sq Neck 3/8-16 x 1
NUt Lock Fig 3/6-16
Spacer Retainer
Washer 13/32 x 2 x 10
Washer 5/16 x 1.0 x 1_25
Bracket Shift Mount
Hub Tapered Flange Shift
Bolt Rdhd Sqnk
1/4-20 x 3/4 Gr. 5
Nut Crownlock1/4-20 une
Bolt Hex Fin 1/4-20 x 1
Bracket Pivot Lever
Screw 5/16 x 5/8
Bolt Shoulder 5/16-18 x .561
Plate Fastener Cross Shaft
Nyliner Snap-In
Washer Nyliner
Bolt Shoulder 5/16-18 unc
Bolt RdHd Sqnk 5/16-18 unc x 1
Bolt Carr. Sh
3/8-16 x 1-3/4 Gr. 5
Nut Hex Flange Lock
Screw 3/8-16 x 3/4
NOTE: Allcomponent dimensionsgiven in U.S. inches
1 inch= 25.4 mm
39
TRACTOR --MODEL NUMBER 917.275180
STEERING ASSEMBLY
p
I
13
67 67
67
steerlng_pLIL57
43
4O
TRACTOR - - MODEL NUMBER 917.275180
STEERING ASSEMBLY
KEY PART
NO, NO. DESCRIPTION
1 186093X428 Steering Wheel
2 184706 Axle Assembly Cast Iron
3 169840 Spindle Assembly,L.H.
4 169839 SpindleAssembly, R.H,
5 6266H Bearing, Race, Thrust, Hardened
6 121748X Washer 25/32 x 1-5/8 x 16 Ga.
8 12000029 Ring, Klip
10 175121 Draglink
11 STD551137 Washer, Lock
13 136518 Spacer Bearing Axle Front
15 145212 Nut, Hex Flange Lock
17 190753 Shaft, Steering
26 126847X Bushing, Link, Drag
28 19131416 Washer 13/32 x 718 x 16 Ga.
29 17000612 Screw 3/8-16 x 3/4
30 STD561210 Pin Cotter
32 192757 Rod, Tie
34 10040500 Washer Split Hvy Hlcl Spr. 5/16
36 155099 Bushing,Steering
37 152927 Screw
38 186095X428 Insert, Steering Wheel
39 t9183812 Washer 9/16 x 2-3/6 12 Ga.
40 73540600 Nut Crownlock3/8-24
41 186737 Adaptor, Steering Wheel
42 145054X428 Boot, Steedng Shaft
43 121749X Washer 25/32 x 1-1/4 x t 6 Ga.
44 190752 Extension Shaft Steering
46 184946X505 Cap, Spindle
65 160367 Spacer Brace Axle
67 72110618 Bolt RDHD Sqnk 3/9-16 x 2-1/4
68 t69827 Axle, Brace
71 175146 Steering Asm.
82 169835 BracketSusp. Chassis Front
87 173966 Washer Flat .781 x 1-1/2 x .14
88 t 75118 Bolt Shoulder 7/16-20 unc
91 175553 Clip Steering
95 188967 Washer Hardened
97 74780564 Bolt5/16-18 unc x 4 Gr. 5
NOTE: All componentdimensions givenin U.S. inches
1 inch = 25,4 mm
41
TRACTOR ° - MODEL NUMBER 917.275180
ENGINE
31
KEY PART
NO. NO,
1 170548X505
217720408
3_ .....
4 188655
8 171877
13 185909
14 148456
23 169837
29 137180
31 185534
32 140527
_'_ 33 29
\
IOPTIONAL EQUIPMENT
Spark Arrester
DESCRIPTION
Control,Throttle/Choke
Screw, Hox Head, Thread
Cutting 1/4-20 x 1/2
Engine, KohlerModel SV590-
0004 (See Breakdown)
Muffler
Bolt5/16-18 unc x 3/4 w/Seres
Gasket
Tube Brain Oil Easy
Shield Brn/Dbr Guard
Arrestor,Spark
Tank, Fuel
Cap Assembly,Fuel Sears,
Vented
englne-kohler42
KEY PART
NO. NO. DESCRIPTION
33 123487X Clamp, Hose
37 137040 Line, Fuel
38 181654 Plug Drain Oil Easy
44 17670412 Screw,Hex Washer Head,
Thd., Roll. 1/4-20 x 3/4
45 17000612 Screw Hxwsh Thdr 3/8-16 x3/4
46 19091416 Washer 9/32 x 7/8 x 16 Ga.
81 73510400 Nut Ksps Hex 1/4-20
105 17120616 Screw 3/8-16 x 1
116 184362 Nut Hex FlangeToplockM8-1.25
117 188654 Tube Exhaust
NOTE: All componentdimensionsgiven in U.S. inches
1 inch= 25.4 mm
42
TRACTOR -- MODEL NUMBER 917.275180
SEAT ASSEMBLY
seat It.knob_13
KEY PART
NO. NO,
1 188719
2 140551
3 71110616
4 19131610
5 145006
6 STD541437
7 124181X
8 17000616
9 19131614
10 182493
11 166369
12 174648
DESCRIPTION
Seat
Bracket Pnt Pivot Seat (blk)
Bolt Fin Hex 3/8-16 uncx 1
Washer t3/32 x 3/4 x 10 Ga.
Clip Push In Hinged
Nut He:<Lock w/Ins 3/8-16 unc
Spring Seat Cprsn 2 250 BfkZi
Screw 3/8-16 x 1
Washer 13/32 x I x 14 Ga,
Pan Pnt Seat (blk)
Knob Seat Adj Wingnut
Bracket Pnt MountingSwitch
KEY PART
NO. NO,
13 121248X
14 72050412
15 134300
16 121250X
17 123976X
21 171852
22 STD541431
24 19171912
25 127018X
DESCRIPTION
BushingSnap BIk Ny150 Id
Bolt Rdhd Sht Nk 1/4-20 x 1-1/2
Spacer Split 28 x 96 Zinc
SpringCprsn 1 27 BIk Pnt
Nut Lock 1/4 Lge Fig Gr. 5 Zinc
Bolt Shoulder 5/16-18 unc~2A
Nut Hex Lock w/Ins 5/16-18
Washer 17/32 x 1-3/16 x 12 Ga.
Bolt Shoulder 5/16-18 x ,62
NOTE: All component dimensionsgiven in U.S, inches
1 inch = 25.4 mm
43
TRACTOR -- MODEL NUMBER 917.275180
DECALS
9
63
15
210
2O
13
14
13
KEY PART
NO. NO.
1 193307
2 196210
3 186280
4 186281
5 138047
6 133644
7 191777
8 172331
9 f 86282
10 156439
11 186283
DESCRIPTION
Decal, Oper, Instr.
Decal, Replacement
Decal, Hood, R.H.
Decal, Hood, LH.
Decal, Battery
Decal, Customer Maintenance
Decal, HP Engine
Decal, Mower Srs
Decal, Fender, Craftsman
Decal, Fender Danger
Decal, Panel Side
KEY PART
NO. NO.
13 194049
14 160396
15 179128
20 149516
- - 138311
- - 166960
-- 184310X428
*-184311X428
o- 196455
o - 196456
DESCRIPTION
Decal, Chassis
Decal, V-Belt Schematic
Decal, Deck B 42"
Decal Battery Dngr/Psn Eng
Decal, Lift Handle
Decal, Bypass
Pad, Footrest LH STLT
Pad, Footrest RH STLT
Manual, Owner's, English
Manual, Owner's, Spanish
WHEELS &TIRES
4,10
whmel_l
11
KEY PART
NO, NO.
1 59192
2 65139
3106222X
459904
5106732X624
6 278H
7 9040H
8 106108X624
9 138468
10 7152J
11 104757)(428
- - 144334
DESCRIPTION
Cap Value Tire
Stem Value
Tire FTs 15 x 6.0 - 6 Service
Tube Inner Front #35060
Rim Asm 6" frontWhite Service
FittingGrease
Bearing Flange
Rim Asm 8" rear White Service
Tire R"Is 20 x 8-8 Service
Tube Rear 9,5 x 8 Service
Cap Axle BIk 1 50 x 1 00
Sealant, Tire (10 oz. tube)
NOTE: All componentdimensionsgiven in U.S. inches
1 inch = 25.4 mm
44
TRACTOR - - MODEL NUMBER 917.275180
LIFT ASSEMBLY
7
13
5
6
3
2
6
t8
!/
/ i
/ /
!J
4
13
13
32
32
13
20
19
15
20
lift-rh.lpiece_3
KEY PART
NO. NO.
1 159460
2 159471
3 105767X
412000002
5 19211621
6 120183X
7 125631X
8 122365X
11 139865
12 139866
DESCRIPTION
Washer Asm Inner SpringW/
Plunger
Shaft Asm, Lift
Pin Groove
E Ring #5133-62
Washer21/32 x 1 x21 Ga.
Bearing Nylong
Grip Handle Fluted
ButtonPlunger Read
LinkAsm Lift L.H.
LinkAsm Lift R.H.
KEY PART
NO, NO. DESCRIPTION
13 STD624006 Retainer Spring
t5 173288 Link Front
16 73350800 Nut Jam Hex 1/2-13 unc
17 175689 TrunnionBIk Zinc
18 73800800 Nut Lock w/Wsh I/2-13 unc
19 139868 Arm SuspensionMower
20 163552 Retainer Spring
31 169865 Searing, Pvt. Lift
32 73540600 Nut Crownlock3/8-24
NOTE: All componentdimensions givenin U,S. Inches
1inch = 25.4 mm
45
TRACTOR -- MODEL NUMBER 917.275180
MOWER DECK
68
,146
._47 142
42_D man-t-path sUt_3
16
18
21
28 27
.116
46
TRACTOR -- MODEL NUMBER 917.275180
MOWER DECK
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 165892 Mower Deck Assembly,42" 48 133944
2 STD533107 Bolt 52 139888
3 138017 Bracket Assembly,Sway Bar, 53 184907
Front 54 178515
4 165460 Bracket Sway Bar 38/42" Deck 55 155046
5 STD624008 Retainer Spring 56 165723
6 178024 Bar Sway Deck 59 141043
8 850857 Bolt, Hex 3/8-24 x 1.25 Gr. 8 67 184939
9 STD551137 Washer, Lock 68 144959
10 140296 Washer, Hardened 92 STD541437
(The following baldes are availa- 111 t79292
ble) 112 179293
11 138971 Blade, 42" Hi-Lift 113 17000510
(For bagging or discharging) 116 4898H
*- 134149 Blade, 42" MulchingStd 117 188606
(For mulching mowers only) 118 73930600
-- 139775 Blade, 42" Mulching Premium 119 19121414
(For better wear whan mulching) 129 19131312
13 137645 Shaft Assembly,Mandrel, Vented t 30 STD523710
14 128774 Housing, Mandrel, Vented 131 STD533710
15 110485)( Bearing, Ball, Mandrel 142 165890
16 174493 Stripper,Vented Mower Deck 143 157109
18 72140505 Bolt, Carriage 5/16-18 x 5/8 144 158634
19 132827 Bolt, Shoulder 145 165888
20 159770 Baffle, Vortex t46 171977
21 STD541431 Nut Crownlock5/I 6-18 unc 147 131335
23 177563 Bracket, Deflector 148 169022
24 105304X Cap, Sleeve 149 165898
25 123713X Spring, Torsion,Deflector 150 19091210
26 110452X Nut, Push 152 169676
27 130968X428 Shield, Deflector 158 17720408
28 19111016 Washer 11/32x5/8x16Ga, 159 72140614
29 131491 Rod, Hinge 184 19131410
30 173984 Screw Thdrol Washer Head 185 188234
31 187690 Washer, Spacer - - 130794
32 153535 Pulley,Mandrel
33 178342 Nut, Toplock,Flanged
34 STD533717 Bolt
36 131494 Pulley, Idler, Flat - - 171491
40 STD541437 Nut Crownlock3/8-16 unc
44 140088 Guard, Mandrel, L.H.
45 STD624003 Retainer
46 137729 Screw,Thd. Roll 1/4-20 x 5/8
Washer, Hardened
Bolt, Shoulder 5/16-18 unc
Arm Assembly,Pad, Brake
Washer, Hardened
Arm, Idler
Spacer, Retainer
Guard, TUV Idler
Knob CustomOval
V-Belt
Nut
Bracket Gauge Wheel Lh
Bracket Gauge Wheel Rh
Screw 5/16-18 unc
Bolt Shoulder
Wheel Gauge
Nut Centerlock 3/8-16 unc
Washer 3/8 x 7/8 x 4 Ga.
Washer 13/32 x t3/16 x 12 Ga.
Bolt, Fin Hex 3/8.16 unc x 1 Gr. 5
Bolt, Rdhd Sqnk 3/8-16 uncxl
Arm Spring Brake Mower
Bracket Arm Idler 42"
Keeper Belt42" ClutchCable
Pulley IdlerFiat
Bolt Carriage idler
Spring Extension
Spring Return Idler
Retainer SpringYellowZinc
Washer 9/32 x 3/4 x 10 Ga.
Cable Clutch42 In
Screw Hex Thd Cut 1/4-20 x 1/2
Bolt Rdhd Sqn 3/8-16 unc x 3/4
Washer 13/13 x7/8 x 10 Ga.
Head Asm Cable Clutch
Mandrel Assembly(includes
Housing, Shaft and Shaft
Hardware Only - Pulley Not
Included)
Replacement Mower, Complete
(Std. Deck-Order separately
gauge wheel components key
nos. 116 - 119).
NOTE; All component dimensionsgiven in U.S. inches
1 inch=25.4 mm
47
4_
QO
107
II "119
128
6 ~ SEALANT
57 - 20W50 OIL -78.80Z
127- SEAL AND O-RING KIT
o'n
m,
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CO
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COrn
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01
0
TRACTOR -- MODEL NUMBER 917.275180
HYDRO TRANSAXLE --MODEL NUMBER 314-0510
KEY PART KEY PART
NO, NO, DESCRIPTION NO. NO. DESCRIPTION
1 170351 Kit,Main Housing 63 170410 Hfbcs 1/4-20 X 2 W/patch, Special
Main Housing, Machined Flange
Bushing .865 X .985 X .790 64 142892 Bolt, Nylok
2 170352 Kit,Side Housing 65 170411 Spacer, Brake TorsionSpring
Side Housing, Machined 67 170413 Bolt, Square Head -Brake
Bushing .865 X .985 X ,790 69 170415 Nut, Castle 5/16-24
Bushing .624 X .719 X .562 70 170416 Pin, Cottar 3/32x3/4
3170353 Kit, Center Section 71 170417 Brake Spring
Center Section, Machined 72 170418 Washer (310-0750)
Bushing .707 X .788 X .591 73 142884 Washer, Flat
74 170419 Seal, Oil
4 170354 Swashplate, Trunnion Machined
5 169898 Kit, Cylinder Block (10cc) Block- 75 170420 Ass'y Check Plug
76 170421 Bolt, Stud 5/16-24
Cylinder Piston Spring, 77 170422 Puck, Friction
CompressionWasher Thrust 78 142969 Spring
6 178322 SealantTube 79 142980 Spacer
7 170356 Hexflange Screw 1/4-20 X 1.25 80 150778 Nut, Nylon Insert Hex Lock 5116-24
8170357 Stud, 5/16-24 Flex Double End 61 170423 Wedge, Friction
9 170358 Shaft, Input 82 170424 Clip, Washer
10 170359 Retaining Ring 83 161168 Pin
11 170360 Spacer 64 170425 Fitting, 5/16 XSae 5/32 Tube
12 169870 Retaining Ring 85 170428 Hose, ExpansionTank
13 170361 Seal, Lip .67 X 1.58 X .276 87 173160 Cap, Vent
14 173158 Bearing, Ball 8203 (BDR) 88 178334 Bolt, Self Tapping (BDR)
16 170362 Hex Flange Head Screw 1/4-20 X 1.25 90 170430 Puck, Inner Wedge
17 170363 Seal, Lip 18 X 32 X 7 93 176431 Spring Clip, Housing
18 170364 Arm, Control 107 170432 Deflector
19 173159 Bearing,Thrust (10cc) 108 170438 Washer, Motor Shaft
.711D X 1.15OD X .03 Thick
23 170365 Check Plug Assembly
24 170366 Shaft Motor 109 170434 Plug, Straight Thread 9/16-t8
tll 170435 O-rJng.7X.301 ID
27 170367 Gear, Pinion, 13t 113 170437 Bracket, Support ExpansionTank
28 170368 10t/461Gear 119 191031 Kit, Fan-Washer*NutFan,71nHex
29 170369 Gear, 101Jack.shaft Lock Nut 1/2-20 (Nylon Insert) Washer,
30 170370 60t Bullgear Or Slotted, .53 X 1.63 X .06
31 170371 Sleeve Bsering.75 X1.75 X .625 120 188312 Pulley
32 170389 Sleeve Bearing (Outboard) 123 178800 Belt Keeper
.75 X 1.575 X .625 124 170444 Kit, Center Section Filter
33 142991 Washer B_,passCenter SectionMachining Base
34 170390 LipSeal, Axle Shaft Filter W/Poppet Check Plug Assembly,
35 170391 Shaft, Axle (Keyed, R.h,) .027 Washer Check Plug Assembly,
38 170392 Shaft, Axle (Keyed, Lb. ) Washer Spring, Bypass Actuator,
37 150792 Gear, Splined Dift. Bypass Deflector Bottom, Filter
(210-1000 & 310-0750) Bushing, .707 X .766 X .691
38 150793 Gear, Miter Diff.(210-1000 & 310-0750) 125 170445 Kit, Filter Bottom, Filter Spring, Bypass
Actuator,Bypass Deflector Base, Filter
39 150809 Differential Shaft (310-0750) W/Poppet
40 170393 Retaining Ring 126 191028 Kit, Fan/pulley Hex Jam 1/20-20 (Nylon
41 170394 Pin, Jackshaft Inser) Washer, OD Slotted,
42 170395 Magnet, Ring .53 X 1.63 X .06 Fan, 7 In Pulley
43 170396 Spring, Bypass 127 170447 Kit, Seal Lip Seal .67 X 1.58 X .276
44 150797 Bolt3/8-24 X 2-1/2 LipSeal 18 X 32 X 7
45 170397 Filter LipSeal .706 X 1.584 X .25
46 170398 Base, Filter Lip Seal .741 X .250 X .250 To
47 170399 Actuator, Bypass Oil Seal .625 X 1.0 X .25
48 170400 Rod, Bypass Actuator O-ring .07 X .301 ID
49 170401 Arm, Bypass 128 173165 Kit, ,ExpansionTank
50 170402 Retaining Ring .25 External Tank, Expansion Cap, Vent
51 170403 Seal, Lip .741 X .25 X .25 Bolt, Self Tapping 10-32 X 1/2
52 170404 Washer, Fiat 0.050"(210-I000) Bracket, Support ExpansionTank
53 170408 Retaining Ring Silicon Sponge 1/2 X 1/2 X 3/16
54 170406 Bearing, Center Block 129 191032 Cap, ExpansionTankShipping
55 142977 Spring, Helical Compression 130 186352 Kit, BrakeArm And Spring
56 142978 Washer, BlockThrust Arm, Brake
Spring, Brake Arm Bias
57 ...... 20W-50 Oil InstructionSheet
58 142929 Kit, BrakeYoke 900 166768 Transaxle
59 170408 Rotor, Brake
60 142883 Brake Puck NOTE: Allcomponent dimensions givenin U.S. inches
61 142882 Brake Puck Plate 1 inch=25.4 mm
62 170409 Pin, Brake Actuating
49
TRACTOR -- MODEL NUMBER 917.275180
KOHLER ENGINE-MODEL NUMBER SV590,TYPE NUMBER 0004
CYLINDER HEAD, VALVE AND BREATHER I
3
CRANKCASE
18
15
13
9_
5O
TRACTOR -- MODEL NUMBER 917.275180
KOHLERENGINE-MODELNUMBERSV590,TYPENUMBER0004
IGNITION/ELECTRICALI t
_2
1\
BLOWER HOUSING AND BAFFLES I
52
TRACTOR --MODEL NUMBER 917.275180
KOHLER ENGINE-MODEL NUMBER SV590,TYPE NUMBER 0004
IGNITION/ELECTRICAL
KEY PART
NO. NO. DESCRIPTION
1
2
3
4
5
6
7
9
8
10
11
12
13
14
15
15
17
2016202S Screen, grass
1208614S Screw,hex. flange Mf0x1Sx46
1246803S Washer, spring3/16"
2014602S Plate, fan mounting
2015701S Fan
X4215S Key,woodruff
2002505S Flywheel
M561025S Screw, hex,flange M5xO.8x25
(4)
231285S Clip, cable (2)
20 086 17S Screw (2)
23787&S Kit, stator
20 154 02S Clip, wire
236602S Connector, body
M545020S Screw, hex,flange M5xO.8x20
(2)
41 40309S Rectifierregulator
1213202S Plug, spark
2058401S Module, ignition
NOT ILLUSTRATED
2515408S Clip, cable
2012301S Tube, RFI shield
20t 7601S Harness, wiring
BLOWER HOUSING & BAFFLES
KEY PART
NO. NO. DESCRIPTION
1 2002703S
2 2008606S
NOTILLUSTRATED
-- 2011315S
-- 2511339S
Housing, blower
Screw, shoulderM5xO.8x36 (4)
Decal, 18 H P (SV540)
Decal, clear lamination
AIR INTAKE/FILTRATION
KEY PART
NO. NO. DESCRIPTION
1
2
4
5
6
2009604S
2534104S
2008302S
2009401S
12041 02S
Cover, air cleaner
Knob, cover (2)
Element, aircleaner
Kit,air cleaner base (Includes 6)
Gasket, air cleaner base
NOTE; All component dimensions given in U.S. inches
1 inch =25.4 mm
53
TRACTOR -- MODEL NUMBER 917.275180
KOHLER ENGINE-MODEL NUMBER SV590,TYPE NUMBER 0004
STARTING SYSTEM I OIL PAN/LUBRICATION I
ENGINE CONTROLS
12
54
TRACTOR - - MODEL NUMBER 917.275180
KOHLERENGINE-MODELNUMBERSV590,TYPENUMBER0004
STARTING SYSTEM
KEY PART
NO, NO. DESCRIPTION
1
22009801S Starter assembly, inertiadrive
2510031S Nut, hex,serrated flange (2)
OIL PAN/LUBRICATION
KEY PART
NO. NO. DESCRIPTION
t2004002S
2 2015301S
32000903S
4 2513960S
5 5205002S
620041 01S
72009602S
32004102S
9 2014403S
10 2031003S
11 1238001S
12 M545013S
13 M851030S
14 20 032 01S
15 2515502S
Kit, dipstickassembly (Includes
2)
ORing, dipstick(2)
Plate assembly, closure
(Includes 4,10,11 )
Plug, pipe 1/8"hex.ctsk. (2)
Filter, oll
Gasket, closure plate
Kit, oil passage cover (Includes
8)
Gasket, oil passage
Shaft, governor gear
Kit,gear and weight assembly
(includes 11)
Pin, governor regulating
Screw, hex. flange M5xO.8x13
(6)
Screw, hex. flange M8x1.25x30
(14)
Seal, oil
Connector, 90 degree
ENGINE CONTROLS
KEY PART
NO. NO. DESCRIPTION
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
2053604S
2008618S
2008912S
2046806S
1223701S
2408643S
M664020S
2007905S
1208911S
2008610S
5221104S
X221 1S
2009002S
1210007S
2008911S
25 158 11S
2007904S
2515808S
2008910S
Control assembly, speed (In-
cludes 24)
Screw, thread forming
Spdng, speed control
Washer, nylon shoulder
Clamp, cable
Screw, torx hd.ctsk. M5xO.Sxl 6
Screw, lobed acid. M6x1.0x20
(2)
Linkage, choke single wire
Spring, speed control
Screw,thread forming
M4xO.7x25
Bolt, round head 1/420x1"
Washer, lock 1/4"
Lever, governor
Nut, hex.flange 11420"
Spring, governor
Bushing,throttle linkage
Linkage, throttle
Bushing, linkage retaining
Spring, linkage
NOTE: All component dimensionsgiven inU.S. inches
1 inch= 25.4 mm
55
TRACTOR - - MODEL NUMBER 917.275180
KOHLER ENGINE-MODEL NUMBER SV590,TYPE NUMBER 0004
CRANKSHAFT I EXHAUST I
t
2
FUEL SYSTEM I
3
56
TRACTOR - - MODEL NUMBER 917.275180
KOHLER ENGINE-MODEL NUMBER SV590,TYPE NUMBER 0004
CRANKSHAFT
KEY PART
NO. NO. DESCRIPTION
1
2
3
531 02 9552 Crankshaft (Includes 2)
531 029511 Key 3/16"
531 029512 Gear, crankshaft
EXHAUST
KEY PART
NO, NO. DESCRIPTION
1 2507204S
2 20041 12S
-- 2052202
-- 2075505S
FUEL SYSTEM
Stud, exhaust (2)
Gasket, exhaust
Short Block
Kit,overhaut/gasket set
KEY PART
NO. NO, DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
20041 07S
2026501S
M651020S
2085316S
12041 01S
12041 02S
2007205S
M641060S
2008611S
25 237 14S
2535314S
1205013S
Gasket, heat deflector
Deflector,heat
Screw, hex.flange M6x1.0x20
Carburetor w/gaskets (includes
5,s)
Gasket, carburetor
Gasket, air cleaner
Stud, carburetormounting
Nut, hex. flange M6xl.0
Screw, carb S60xl.42x85
Clamp, hose (6)
Line, fuel 7"
Filter, fuel
NOT ILLUSTRATED
X221 1S Washer, lock 1/4"(ground)
1275702S Kit, float
1275703S Kit, carburetor repair
1275733S Kit, solenoid repair
1275737S Kit, bowl replacement w/gaskets
1245403S Tie, wire
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
57
58
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
Ol
_D
1. Fold this page along dotted line Indicated above.
2. Hold page before you so that its left edge is vertically parallel to a tree
trunk or other upright structure.
3. Sight across the fold In the direction of hill slope you want to measure.
4. Compare the angle of the fold with the slope of the hill.
Your Home
For repair- in your home -of all major brand appliances,
lawn and garden equipment, or heating and cooling systems,
no matter who made it, no matter who sold itl
For the replacement parts, accessories and
owner's manuals that you need to do-it-yourself.
For Sears professional installation of home appliances
and items like garage door openers and water heaters.
1-800-4-MY-HOME ®Anytime, dayornight
(1-800-469-4663) (U.S.A. and Canada)
www.sears.com www.sears.ca
Our Home
For repair of carry-in products like vacuums, lawn equipment,
and electronics, call or go on-line for the nearest
Sears Parts and Repair Center.
1-800488-1222 AnyUme,dayornight(U.S.A.only)
www.sears.com
To pumhase aprotection agreement(U.S.A.)
or maintenance agreement(Canada) on aproduct servicedby Sears:
1-800-827-6655 (U.SA) 1-800-361-6665 (Canada)
Para pedir servidode reparadbn
adomicilio, y para ordenar piezas:
1.888-SU-HOGAR sM
(I-888-784-6427)
Au Canadapourserviceen franr,.ais:
1-800-LE-FOYERMc
(I-800533-6937)
www.sears.ca
Sears 02410
©Sea_,Roebucko_dCo.
®Registered Trademark /TMTrademark/SMService Mark of Seam, Roebuck and Co.
®Marca Registrada /TM Marca de FSbrica/s_ Mama de Serviclo de Sears, Roebuck and Co.
MCMarque de commerce/MD Marque d6pos_e de Sears, Roebuck and Co.
196455 Rev. 1 04.05.05 TR Printed in U.S.A.

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