Craftsman 917275180 User Manual TRACTOR Manuals And Guides L0521897

CRAFTSMAN Lawn, Tractor Manual L0521897 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

User Manual: Craftsman 917275180 917275180 CRAFTSMAN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN TRACTOR #917275180. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman TRACTOR Manual

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Owner's Manual

JCRAF¥$MAN°I

LAWN TRACTOR

19.0 HP, 42" Mower

Electric Start

Automatic Transmission

Model No.

917.275180

This product has a low emission engine which operates Idifferently from previously built engines. Before you start the I

engine, read and understand this Owner's Manual,

IMPORTANT:

Read and follow all Safety

Rules and Instructions before

operating this equipment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A

Visit ourCraftsman website:www.sears.com/craftsman

Warranty ................................................ 2

Safety Rules .......................................... 3

Product Specifications ........................... 6

Assem blyPre-Operation ........................ 8

Operation ............................................. 11

Maintenance ....................................... 18

Maintenance Schedule ........................ 18

Service and Adjustments ..................... 23

Storage ................................................ 29

Troubleshooting ................................... 30

Repair Parts ......................................... 34

Sears Service ........................ Back Cover

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's manual,

Sears will repair or replace free of charge any parts that are found to be defective in

material or workmanship according to the guidelines of coverage listed below. Sears will

also provide free labor for these applicable warranted parts for the two full years. During

the first 30 days of purchase, there will be no charges to service the product at your

home for issues covered by this warranty. (See exclusions below), For your conve-

nience, IN HOME warranty service will still be available after the first 30 days of pur-

chase, but a trip charge will apply. This charge will be waived if the Craftsman product is

dropped off at an authorized Sears location. For the nearest authorized Sears location,

please call 1-800-4-MY-HOME®. This warranty applies only while this product is within

the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, including but not limited to

blades, spark plugs, air cleaners, belts, and oil filters.

• Standard Maintenance Servicing, oil changes, or tune-ups

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage

caused by towing objects beyond the capability of the riding equipment, impacting

objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, elec-

trical and mechanical damage caused by improper storage, failure to use the proper

grade and amount of engine oil, failure to keep the deck clear of flammable debris,

or failure to maintain the equipment according to the instructions contained in the

owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within 30 days of its pur-

chase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

• Riding equipment used for commercial or rental purposes.

LIMITED WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equip-

ment proves defective in material or workmanship and our testing determines the battery

will not hold a charge, Sears will replace the battery at no charge. Duringthe first 30

days of purchase, there will be no charges to replace the battery at yourHOME. After

the first 30 days, for your convenience, IN-HOME warranty service will still be avail-

able but a trip charge will apply. This charge will be waived if the Craftsman product is

dropped off at an authorized Sears location. For the nearest authorized Sears location,

please call 1-800-4-MY-HOME®.

This battery warranty applies only while this product is within the United States.

This warranty gives you specific legal rights, and you may also have other rights, which

vary, from state to state.

Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

IMPORTANT: This cutting machine is capable of amputating hands and feet and throw-

ing objects. Failure to observe the following safety instructions could result in serious

injury or death.

_WARNING: In order to prevent ac-

cidental starting when setting up, trans-

porting, adjusting or making repairs,

always disconnect spark plug wire and

place wire where it cannot contact spark

plug.

_WARNING: Do not coast down a hill in

neutral, you may lose control of the tractor.

,_WARNING: Tow only the attachments

that are recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Operate only at the lowest possible speed

when on a slope. Too heavy of a load,

while on a slope, is dangerous. Tires can

lose traction with the ground and cause

you to lose control of your tractor.

_WARNING.- Engine exhaust, some of

its constituents, and certain vehicle com-

ponents contain or emit chemicals known

to the State of California to cause cancer

and birth defects or other reproductive

harm.

_bWARNING: Battery posts, terminals

and related accessories contain lead and

lead compounds, chemicals known to the

State of California to cause cancer and

birth defects or other reproductive harm.

Wash hands after handling.

I. GENERAL OPERATION

•Read, understand, and follow all

instructions on the machine and in the

manual belore starting.

• Do not put hands or feet near rotating

parts or under the machine. Keep clear

of the discharge opening at all times.

• Only allow responsible adults, who are

familiar with the instructions,to operate

the machine.

• Clear the area of objects such as

rocks, toys, wire, etc., which could be

picked up and thrown by the blades.

• Be sure the area is clear of bystand-

ers before operating. Stop machine if

anyone enters the area.

•Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

• Never direct discharged material

toward anyone. Avoid discharging

material against a wall or obstruction.

Material may ricochet back toward the

operator. Stop the blades when cross-

ing gravel surfaces.

• Do not operate machine without the

entire grass catcher, discharge guard,

or other safety devices in place and

working.

• Slow down before turning.

• Never leave a running machine

unattended. Always turn off blades,

set parking brake, stop engine, and

remove keys before dismounting.

• Disengage blades when not mowing.

Shut off engine and wait for all parts to

come to a complete stop before clean-

ing the machine, removing the grass

catcher, or unclogging the discharge

guard.

• Operate machine only in daylight or

good artificial light.

• Do not operate the machine while

under the Influence of alcohol or drugs.

• Watch for traffic when operating near

or crossing roadways.

• Use extra care when loading or un-

loading the machine into a trailer or

truck.

• Always wear eye protection when oper-

ating machine.

• Data indicates that operators, age 60

years and above, are involved in a

large percentage of riding mower-re-

lated injuries. These operators should

evaluate their ability to operate the

riding mower safely enough to protect

themselves and others from serious

injury.

• Followthe manufacturer's recommen-

dation for wheel weights or counter-

weights.

•Keep machine free of grass, leaves or

other debris build-up which can touch

hot exhaust /engine parts and burn.

Do not allow the mower deck to plow

leaves or other debris which can cause

build-up to occur. Clean any oil or fuel

spillage before operating or storing the

machine. Allow machine to cool before

storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss of

control and tip-over accidents, which can

result in severe injury or death. Opera-

tion on all slopes requires extra caution. If

you cannot back up the slope or if you feel

uneasy on it, do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, Or

other hidden objects. Uneven terrain

could overturn the machine. Tall grass

can hide obstacles.

• Choose a low ground speed so that

you will not have to stop or shift while

on the slope.

•Do not mow on wet grass. Tires may

lose traction.

Always keep the machine in gear when

going down slopes. Do not shift to

neutral and coast downhill.

• Avoid starting, stopping, or turning on

aslope. If the tires lose traction, dis-

engage the blades and proceed slowly

straight down the slope.

• Keep all movement on the slopes slow

and gradual. Do not make sudden

changes in speed or direction, which

could cause the machine to roll over.

• Use extra care while operating ma-

chine with grass catchers or other at-

tachments; they can affect the stability

of the machine. Do no use on steep

slopes.

• Do not try to stabilize the machine by

putting your foot on the ground.

• Do not mow near drop-offs, ditches,

or embankments. The machine could

suddenly roll over if a wheel is over the

edge or if the edge caves in.

IlL CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the machine

and the mowing activity. Never assume

that children will remain where you last

saw them.

• Keep children out of the mowing area

and in the watchful care of a respon-

sible adult other than the operator.

• Be alert and turn machine off if a child

enters the area.

• Before and while backing, look behind

and down for small children.

•Never carry children, even with the

blades shut off. They may fall off and

be seriously injured or interfere with

safe machine operation. Children who

have been given rides in the past may

suddenly appear in the mowing area

for another ride and be run over or

backed over by the machine.

• Never allow children to operate the

machine.

• Use extra care when approaching blind

corners, shrubs, trees, or other objects

that may block your view of a child.

IV. TOWING

•Tow only with a machine that has a

hitch designed for towing. Do not at-

tach towed equipment except at the

hitch point.

•Follow the manufacturer's recom-

mendation for weight limits for towed

equipment and towing on slopes.

•Never allow children or others in or on

towed equipment.

•On slopes, the weight of the towed

equipment may cause loss of traction

and loss of control.

• Travel slowly and allow extra distance

to stop.

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property

damage, use extreme care in handling

gasoline. Gasoline is extremely flammable

and the vapors are explosive.

•Extinguish all cigarettes, cigars, pipes,

and other sources of ignition.

•Use only approved gasoline container.

•Never remove gas cap or add fuel with

the engine running.Allow engine to

cool before refueling.

•Never fuelthe machine indoors.

•Never store the machine or fuel con-

tainer where there is an open flame,

spark, or pilot light such as on a water

heater or other appliances.

• Never fill containers inside a vehicle

or on a truck or trailer bed with plastic

liner. Always place containers on the

ground away from your vehicle when

filling.

• Remove gas-powered equipment from Check their proper operation regularly.

the truck or trailer and refuel it on the Keep machine free of grass, leaves, or

ground. If this is not possible, then other debris build-up. Clean oil or fuel

refuel such equipment with a portable spillage and remove any fuel-soaked

dispenserC°ntainer'nozzle.ratherthan from a gasoline • storing.debris"Allow machine to cool before

• Keep the nozzle in contact with the rim • If you strike a foreign object, stop and

of the fuel tank or container opening at inspect the machine. Repair, if neces-

all times until fueling is complete. Do sary, before restarting.

not use a nozzle lock-open device. • Never make any adjustments or repairs

•If fuel is spilled on clothing, change with the engine running.

clothing immediately. • Check grass catcher components and

• Never overfill fuel tank. Replace gas the discharge guard frequently and

cap and tighten securely, replace with manufacturer's recom-

GENERAL SERVICE mended parts, when necessary.

• Mower blades are sharp. Wrap the

Never operate machine in a closed blade or wear gloves, and use extra

area. caution when servicing them.

• Keep all nuts and bolts tight to be sure • Check brake operation frequently. Ad-

the equipment is in safe working condi- just and service as required.

tion. • Maintain or replace safety and instruc-

• Never tamper with safety devices, tion labels, as necessary.

• Be sure the area is clear of bystand-

ers before operating. Stop machine if

anyone enters the area.

• Nevercarry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

• Never carry children, even with the

blades shut off. They may fall off and

be seriously injured or interfere with

safe machine operation. Children who

have been given rides in the past may

suddenly appear in the mowing area

for another ride and be run over or

backed over by the machine.

• Keep children out of the mowing area

and in the watchful care of a respon-

sible adult other than the operator.

• Be alert and turn machine off if a child

• Before and while backing, look behind

and down for small children.

• Mow up and down slopes (15 ° Max),

not across.

• Choose a low ground speed so that

you will not have to stop or shift while

on the slope.

• Avoid starting, stopping, or turning on

a slope. If the tires lose traction, dis-

engage the blades and proceed slowly

straight down the slope.

• If machine stops while going uphill,

disengage blades, shift into reverse

and back down slowly.

• Do not turn on slopes unless neces-

sary, and then, turn slowly and gradu-

ally downhill, if possible.

enters the area.

PRODUCT SPECIFICATIONS

Gasoline 2.0 Gallons

Capacity Unleaded

and Type: Regular

Oil Type SAE 10W30(above 32°F

API-SG-SL): SAE 5W-30

(Below 32°F)

_Oil Capacity: Filter: 3.0 Pints

Spark Plug: Champion RCt 2YC

GAP: .030")

Ground Speed Forward: 5.5

(MPH): Reverse: 2.4

Tire Pressure: Front: 14 PSI

Rear: 10 PSI

Charging System: 15 Amps @3600RPM

Battery: Amp/Hr: 35

Min. CCA: 280

Case Size: UIR

Blade Bolt 27-35 Ft. Lbs.

Torque:

CONGRATULATIONS on your purchase

of a new tractor. It has been designed,

engineered and manufactured to give

you the best possible dependability and

performance.

Should you experience any problem you

cannot easily remedy, please contact a

Sears or other qualified service center.

We have competent, well-trained techni-

cians and the proper tools to service or

repair this tractor.

Please read and retain this manual. The

instructionswill enable you to assemble

and maintain your tractor pmpedy. Always

observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

•Read and observe the safety rules.

•Follow aregular schedule in main-

taining, caring for and using your tractor.

•Follow the instructions under"Mainte-

nance" and "Storage" sections of this

owner's manual.

_,WARNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any unim-

proved forest-covered, brush-covered or

grass-covered land unless the engine's

exhaust system is equipped with a spark

arrester meeting applicable local or state

laws (if any). If a spark arrester is used, it

should be maintained in effective working

order by the operator.

In the state of California the above is re-

quired by law (Section 4442 of the Califor-

nia Public Resources Code). Other states

may have similar laws. Federal laws apply

on federal lands. A spark arrester for the

muffler is available through your nearest

Sears service center (See REPAIR PARTS

section of this manual).

REPAIR PROTECTION

AGREEMENTS

Congratulations on making asmart pur-

chase. Your new Craftsman® product is

designed and manufactured for years of

dependable operation. But like all prod-

ucts, it may require repair from time to

time. Thats when having a Repair Protec-

tion Agreement can save you money and

aggravation.

Purchase a Repair Protection Agreement

now and protect yourseff from unexpected

hass/e and expense.

Here's what's included in the Agreement:

•Expert service by our t 2,000 profe-

sional repair specialists.

•Unlimited service and no charge for

parts and labor on all covered repairs.

•Product replacement if your covered

product can't be fixed.

•Discount of 10% from regular price of

service and service-related parts not

covered by the agreement; also, 10%

off regular price of preventive mainte-

nance check.

•Fast help by phone- phone support

from a Sears technician on products

requiring in-home repair, plus conve-

nient repair scheduling.

Once you purchase the Agreement, a

simple phone call is all that it takes for you

to schedule service. You can call anytime

day or night, or schedule a service ap-

pointment online.

Sears has over 12,000 professional repair

specialists, who have access to over 4.5

million quality parts and accessories.

That's the kind of professionalism you can

count on to help prolong the life of your

new purchase for years to come. Purchase

your Repair Protection Agreement today!

Some limitations and exclusions apply.

For prices and additional information

call 1-800-827-6655.

SEARS INSTALLATION SERVICE

For Sears professional installation of home

appliances, garage door openers, water

heaters, and other major home items, in

the U.S.A. call 1-800-4-MY-HOME®

. Steering

Wheel Insert

Steering j

Boot _

(1) Hex Bolt _]

5/16-18 x 4

Steering Wheel

Steering

Extension

Shaft

(1) Large Flat Washer

_ Steering

Wheel Adapter

(1) 5/16 Lock Washer

(1) Washer

(_ 17/32 x1-3/16 x 12

Gauge

_(1) Knob

For Future Use

Slope Sheet

Keys

Your new tractor has been assembled at the factory with the exception of those parts left

unassembled for shipping purposes• To ensure safe and proper operation of your tractor

all parts and hardware you assemble must be tightened securely. Use the correct tools

as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

Asocket wrench set will make assembly

easier• Standard wrench sizes you need

are listed below.

(1) 3/4"wrench (1) Pliers

(1) 1/2" wrench (1) Utility knife

(1) Tire pressure gauge

When right or left hand is mentioned in

this manual, it means, from your point of

view, when you are in the operating posi-

tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

1. Remove all accessible loose parts and

parts boxes from carton.

2. Cut along dotted lines on all four pan-

els of carton. Remove end panels and

lay side panels flat.

3. Check for any additional loose parts or

cartons and remove.

BEFORE REMOVING TRACTOR

FROM SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

1. Slide extension shaft onto lower steer-

ing shaft.

2. Place tabs of steering boot over tab

slots in dash and push down to secure•

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so

they are pointing straight forward.

4. Remove steering wheel adapter from

steering wheel and slide adapter onto

steering shaft extension.

5. Position steering wheel so cross bars

are horizontal (left to right) and slide

inside boot and onto adapter.

6. Assemble large flat washer, 5/16 lock

washer, 5/16 hex bolt and tighten

securely.

7. Snap steering wheel insert into center

of steering wheel•

8. Remove protective materials from trac-

tor hood and grill.

_._._ Insert

_5,T _'_ 5:166LoHekXWE:_he r

_ Large Flat

Steering..._

Wheel i _ /Steering

_Boot

Tabs

Adapter----______._

Extension

Shaft

Lower ...l

Steering . _---L 4"L

Shaft _ s& -_'_---,

;"-. _Tab Slots

..<- ,,;"

IMPORTANT: Check for and remove any

staples in skid that may puncture tires

where tractor is to rolloff skid.

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

1. Remove adjustment knob and flat

washer securing seat to cardboard

packing and set aside for assembly of

seat to tractor.

2. Pivot seat upward and remove from

the cardboard packing, Remove the

cardboard packing and discard.

3. Place seat on seat pan so head of

shoulder bolt is positioned over large

slotted hole in pan.

4. Push down on seat to engage shoulder

bolt in slot and pull seat towards rear of

tractor.

5, Pivot seat and pan forward and as-

semble adjustment knob and flat

washer loosely. Do not tighten.

6. Lower seat into operating position and

sit in seat,

7. Slide seat until a comfortable position

is reached which allows you to press

clutch/brake pedal all the way down.

8. Get off seat without moving its ad-

justed position.

9. Raise seat and tighten adjustment

knob securely.

Seat Pan_

Bolt

Flat Wa_, •

Adjustment Knob =w

CHECK BA'R'ERY

1. Lilt seat pan to raised position.

NOTE: If this battery is put into service

after month and year indicated on label

(label located between terminals) charge

battery for minimum of one hour at 6-10

amps. (See "BAI-I'ERY" in Maintenance

section of this manual for charging instruc-

tions).

Label

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate

instruction below to remove the tractor

from the skid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Press lift lever plunger and raise

attachment lift lever to its highest po-

sition.

2. Release parking brake by depressing

clutch/brake pedal.

3. Place freewheel control in "trans-

mission disengaged" position (See "TO

TRANSPORT" in the Operation section

of this manual).

4. Roll tractor forward off skid.

5. Remove banding holding deflector

shield up against tractor.

TO DRIVETRACTOR OFF SKID (See

Operation section for location and

function of controls)

,_WARNING: Before starting, read, un-

derstand and follow all instructions in the

Operation section of this manual. Be sure

tractor is in a well-ventilated area. Be sure

the area in front of tractor is clear of other

people and objects.

1. Be sure all the above assembly steps

have been completed.

2. Check engine oil level and fill fuel tank

with gasoline.

3. Place freewheel control in "trans-

mission engaged" position. (See "TO

TRANSPORT" in the Operation section

of this manual).

4. Sit on seat in operating position,

depress clutch/brake pedal and set the

parking brake.

5. Place motion control lever in neutral

(N) position.

6. Press lift lever plunger and raise

attachment lift lever to its highest posi-

tion.

7. Start the engine. After engine has

started, move throttle control to idle

position.

8. Release parking brake.

9. Slowly move the motion control lever

forward and slowly drive tractor off

skid.

10. Apply brake to stop tractor, set parking

brake and place motion control lever in

neutral position.

11. Turn ignition key to "STOP" position.

Continue with the instructions that follow.

CHECKTIRE PRESSURE

The tires on your tractor were overinflated

at the factory for shipping purposes. Cor-

rect tire pressure is important for best

cutting performance.

•Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" section

of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower hous-

ing should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the Service

and Adjustments section of this manual.

CHECK FOR PROPER POSITION

OF ALL BELTS

See the figures that are shown for replac-

ing motion and mower blade drive belts

in the Service and Adjustments section

of this manual. Verify that the belts are

routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac-

tor, check to see that the brake is properly

adjusted. See "TO ADJUST BRAKE" in

the Service and Adjustments section of

this manual.

I/CHECKLIST

Before you operate your new tractor, we

wish to assure that you receive the best

performance and satisfaction from this

quality product.

Please review the following checklist:

,/ All assembly instructions have been

completed.

,I No remaining loose parts in carton.

•/Battery is properly prepared and

charged. (Minimum 1 hour at 6amps).

,/Seat is adjusted comfortably and tight-

ened securely.

,I All tires are properly inflated. (For ship-

ping purposes, the tires were overin-

flated at the factory).

J" Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

/Check wiring. See that all connections

are still secure and wires are properly

clamped.

•/Before driving tractor, be sure freewheel

control is in "transmission engaged"

position (see `TO TRANSPORT" in the

Operation section of this manual).

While learning how to use your tractor, pay

extra attention to the following important

items:

,/Engine oil is at proper level.

,/Fuel tank is filled with fresh, clean, reg-

ular unleaded gasoline.

,/Become familiar with all controls -their

location and function. Operate them

before you start the engine.

,/Be sure brake system is in safe oper-

ating condition.

•/Be sure Operator Presence System

and Reverse Operation System (ROS)

are working properly (See the Opera-

tion and Maintenance sections in this

manual).

,/It is important to purge the transmission

before operating your tractor for the first

time. Follow proper starting and trans-

mission purging instructions (See "TO

START ENGINE" and "PURGE TRANS-

MISSION" in the Operation section of

this manual).

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

R N H L I'.,I

REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW

ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE

OPERATION LOCKED UNLOCKED

SYSTEM (ROS)

OVER TEMP FUEL OiL PRESSURE

LIGHT

AI"rACHMENT ATTACHMENT

CLUTCH DISENGAGED CLUTCH ENGAGED

LIGHTS ON

FREE WHEEL

(Automatic Models only)

DANGER, KEEP HANDS

AND FEET AWAY

Failure to follow instructions

could result in serious injury or

death. The safety alert symbol

is used to identify safety inform-

ation about hazards which can

result in death, serious injury

and/or property damage.

BA'n'ERY REVERSE FORWARD MOWER HEIGHT MOWER LIFT

BRAKE/CLUTCH

PEDAL KEEP AREA CLEAR SLOPE HAZARDS

ISEE SAFETY RULES SECTION)

DANGER indicatesa hazard which,if not avoided,

will result in death or serious Injury.

WARNING indicatesa hazardwhich,if notavoided,

could result In death or serious Injury.

CAUTION indicatesa hazardwhich,ifnotavoided,

might result In minor or moderate Injury.

CAUTION whenusedwithout the alert symbol,

indicatesa situationthat could result In damage

to the tractor and/or engine.

_HOT SURFACES indicatesa hazard which,

if not avoided, could result In death serious injury

,114 ,.. and/or property damage.

FIRE indicatesa hazardwhich,if notavoided,

could result in death, serious Injury and/or

property damage.

KNOW YOUR TRACTOR

READTHIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR

TRACTOR

Compare the illustrationswith your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Attachment

Clutch Lever

Ignition Switch ROS "ON" Position

Throttle/Choke

Control

Lift Lever Plunger

Attachment

Lift Lever

Clutch/Brake

Pedal

Height

Adjustment

Indicator

Freewheel

Control Parking Brake Lever

Motion Control

Lever

02_8_LSW

Our tractors conform to the safety standards of the

American National Standards Institute.

ATTACHMENT CLUTCH LEVER - Used

to engage the mower blades, or other at-

tachments mounted to your tractor.

ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck or

other attachments mounted to your tractor.

CLUTCH/BRAKE PEDAL - Used for

deelutching and braking the tractor and

starting the engine.

FREEWHEEL CONTROL - Disengagages

transmission for pushing or slowly towing

the tractor with the engine off.

IGNITION SWITCH - Used for starting and

stopping the engine.

LIFT LEVER PLUNGER - Used to release

attachment lift lever when changing its

position.

LIGHT SWITCH - Turns the headlights on

and off.

MOTION CONTROL LEVER - Selects the

speed and direction of tractor.

PARKING BRAKE LEVER - Locks clutch/

brake pedal into the brake position.

REVERSE OPERATION SYSTEM (ROS)

"ON" POSITION - Allows operation of

mower deck or other powered attachment

white in reverse.

THROTTLE/CHOKE CONTROL - Used

for starting and controlling engine speed.

The operation of any tractor can result in foreign objects thrown into the I

eyes, which can result in severe eye damage. Always wear safety glasses I

or eye shields while operating your tractor or performing any adjustments I

or repairs. We recommend standard safety glasses or a wide vision safety

mask worn over spectacles. J

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine

is running, any attempt by the operator

to leave the seat without first setting the

parking brake will shut off the engine.

1. Depress clutch/brake pedal all the way

down and hold.

2. Pull parking brake lever up and release

pressure from clutch/brake pedal.

Pedal should remain in brake position.

Make sure parking brake will hold trac-

tor secure.

Throttle/

Choke

Attachment Clutch Lever

"Engaged" Position

,Ignition Key

Position

"Brake" Motion Control

"Disengaged"

Position

Parking Brake

Brake "Engaged"

Pedal Position

STOPPING

MOWER BLADES -

•To stop mower blades, move attachment

clutch lever to "DISENGAGED" position.

GROUND DRIVE -

•To stop ground drive, depress clutch/

brake pedal all the way down.

• Move motion control lever to neutral (N)

position.

IMPORTANT; The motion control lever

does not return to neutral (N) position

when the clutch/brake pedal is depressed.

ENGINE -

•Move throttlecontrol between half and

full speed (fast) position.

NOTE: Failure to move throttle control

between half and full speed (fast) posi-

tion, before stopping, may cause engine to

"backfire".

• Turn ignition key to "STOP" position and

remove key. Always remove key when

leaving tractor to prevent unauthorized

use.

•Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch

in any position other than "STOP" will

cause the battery to discharge and go

dead.

NOTE: Under certain conditions when

tractor is standing idle with the engine run-

ning, hot engine exhaust gases may cause

"browning" of grass. To eliminate this pos-

sibility, always stop engine when stopping

tractor on grass areas.

_CAUTION: Always stop tractor com-

pletely, as described above, before leaving

the operator's position.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.

•Operating engine at less than full

throttle reduces the battery charging

rate:

• Full throttle offers the best bagging and

mower performance.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is

controlled by the motion control lever.

1. Start tractor with motion control lever in

neutral (N) position.

2. Release parking brake.

3. Slowly move motion control lever to

desired position.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift lever

determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move

lever to desired position.

The cutting height range is approxi-

mately 1-1/2 to 4". The heights are mea-

sured from the ground to the blade tip with

the engine not running. These heights

are approximate and may vary depending

upon soil conditions, height of grass and

types of grass being mowed.

•The average lawn should be cut to ap-

proximately 2-1/2 inches during the cool

season and to over 3 inches during hot

months. For healthier and better looking

lawns, mow often and after moderate

growth.

•For best cutting performance, grass over

6 inches in height should be mowed

twice. Make the first cut relatively high;

the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted

when they are slightly off the ground when

mower is at the desired cutting height in

operating position. Gauge wheels then

keep the deck in proper position to help

prevent scalping in most terrain conditions.

NOTE: Adjust gauge wheels with tractor

on a flat level surface.

1. Adjust mower to desired cutting height

(See 'TO ADJUST MOWER CUTTING

HEIGHT" in this section of manual).

2. With mower in desired height of cut

position, gauge wheels should be

assembled so they are slightly off the

ground. Install gauge wheel in ap-

propriate hole with shoulder bolt, 3/8

washer, and 3/8-16 Iocknut and tighten

securely.

3. Repeat for opposite side, installing

gauge wheel in same adjustment hole.

Gauge

Wheel

Bracket -<

3/8-16

Locknut

Gauge Wheel

;houlder

Bolt

TO OPERATE MOWER

Your tractor is equipped with an operator

presence sensing switch. Any attempt

by the operator to leave the seat with the

engine running and the attachment clutch

engaged will shut off the engine. You must

remain fully and centrally positioned in the

seat to prevent the engine from hesitating

or cutting off when operating your equip-

ment on rough, rolling terrain or hills.

1. Select desired height of cut.

2. Start mower blades by engaging at-

tachment clutch control.

TO STOP MOWER BLADES -

disengage attachment clutch control.

,_CAUTION: Do not operate the mower

without either the entire grass catcher,

on mowers so equipped, or the deflector

shield in place.

Attachment Attachemnt

_iu'_c_'_'ever_-/_--_ /LiftLever

"Engaged" _ _.. _. High

Position "_--_'_l_f -S/ Position

"Disengaged" _'_."#_-------_ /_-

Poa,tio " oe,,acta,

Sh,e,d

OPERATING IN REVERSE

Your tractor is equipped with aReverse

Operation System (ROS). Any attempt by

the operator to travel in the reverse direc-

tion with the attachment clutch engaged

will shut off the engine unless the ignition

key is placed in the ROS "ON" position.

_k, WARNING: Backing up with the at-

tachment clutch engaged while mowing

is strongly discouraged. Turning the ROS

"ON", to allow reverse operation with the

attachment clutch engaged, should only

be done when the operator decides it is

necessary to reposition the machine with

the attachment engaged. Do not mow in

reverse unless absolutely necessary,

USING THE REVERSE OPERATION

SYSTEM -

1. Move motion control lever to neutral

(N) position.

2. With engine running, turn ignition key

counterclockwise to ROS "ON" posi-

tion.

3. Look down and behind before backing

up.

4. Slowly move motion control lever to

reverse (R) position to start movement.

5. When use of the ROS is no longer

needed, turn the ignition key clockwise

to engine "ON" position.

ROS "ON" Position Engine "ON" Position

(Normal Operating)

TO OPERATE ON HILLS

_WARNING: Do not drive up or down

hills with slopes greater than 15° and do

not drive across any slope. Use the slope

4guide at the back of this manual.

•Choose the slowest speed before start-

ing up or down hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle

control lever to slower position.

i f stopping is absolutely necessary,

push clutch/brake pedal quickly to brake

position and engage parking brake.

Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever

does not return to neutral (N) position

when the clutch/brake pedal is depressed.

• To restart movement, slowly release

parking brake and clutch/brake pedal.

• Slowly move motion control lever to

slowest setting.

• Make allturns slowly.

TO TRANSPORT

When pushing or towing your tractor, be

sure to disengage transmission by placing

freewheel control infreewheeling position.

Freewheel control is located at the rear

drawbar of tractor.

1. Raise attachment lift to highest position

with attachment lift control.

2. Pull freewheel control out and down

into the slot and release so it is held in

the disengaged position.

• Do not push or tow tractor at more than

two (2) MPH.

• To re-engage transmission, reverse

above procedure.

Transmission Engaged

Transmission Disengaged

NOTE: To protect hoodfrom damage when

transportingyour tractor on a truck or a

trailer, be sure hood is closed and secured

to tractor. Use an appropriate means of

tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACH-

MENTS

Tow only the attachments that are recom-

mendedby and comply with specifications

of the manufacturer of your tractor.Use

common sense when towing].Too heavy

of a load, while on a slope, is dangerous.

Tires can lose traction with the ground and

cause you to lose control ofyour tractor. 15

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been

shipped, from the factory, already filled

with summer weight oil.

1. Check engine oil with tractor on level

ground.

2. Pull up and remove oil fill cap/dipstick;

wipe oil off. Reinsert the dipstick into

the tube and push down firmly into

place. Remove and read oil level. If

necessary, add oil until "FULL" mark

on dipstick is reached. Do not overfill.

•For cold weather operation you should

change oilfor easier starting (See the

oilviscosity chart in the Maintenance

section of this manual).

•To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of tank filler neck.

Do not overfill.Use fresh, clean, regular

unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline will

increase carbon and lead oxide deposits

and reduce valve life). Do not mix oil

with gasoline. Purchase fuel in quanti-

ties that can be used within 30 days to

assure fuel freshness.

u_eCAUTION: Wipe off any spilled oil or

I. Do not store, spill or use gasoline

near an open flame.

IMPORTANT: When operating in tempera-

tures below 32°F(0°C), use fresh, clean

winter grade gasoline to help insure good

cold weather starting.

CAUTION: Alcohol blended fuels (called

gasohol or using ethanol or methanol) can

attract moisture which leads to separa-

tion and formation of acids during storage.

Acidic _as can damage the fuel system of

an engine while in storage.

To avoid engine problems, the fuel system

should be emptied before storage of 30

days or longer. Drain the gas tank, start

the engine and let it run untilthe fuel lines

and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for

additional information.

Never use engine or carburetor cleaner

products in the fuel tank or permanent

damage may occur.

TO START ENGINE

Whenstartingtheengine for the first time

or if the engine has run out of fuel, it will

take extra cranking time to move fuel from

the tank to the engine.

1. Be sure freewheel control is in the

transmission engaged position.

2. Sit on seat in operating position,

depress clutch/brake pedal and set

parking brake.

3. Place motion control lever in neutral

(N) position.

4. Move attachment clutch to disengaged

position.

5. Move throttle control to choke position.

NOTE: Before starting, read the warm

and cold starting procedures below.

6. Insert key into ignition and turn key

clockwise to start position and release

key as soon as engine starts. Do

not run starter continuously for more

than fifteen seconds per minute. If the

engine does not start after several

attempts, move throttle control tofast

position, wait a few minutes and try

again. If engine still does not start,

move the throttle control back to the

choke position and retry.

WARM WEATHER STARTING (50° F and

above)

7. When engine starts, move the throttle

control to the fast position.

• The attachments and ground drive can

now be used. If the engine does not

accept the load, restart the engine and

allow it to warm up for one minute using

the choke as described above.

COLD WEATHER STARTING ( 50° F and

below)

7. When engine starts, allow engine

to run with the throttle control in the

choke position untilthe engine runs

roughly,then move throttle control

to fast position.This may require an

engine warm-up period from several

seconds to several minutes, depending

on the temperature.

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather,

the transmission should be warmed up as

follows:

1. Be sure the tractor is on level ground.

2. Place the motion control lever in

neutral, Release the parking brake

and let the clutch/brake slowly return

to operating position.

3. Allow one minute for transmission to

warm up. This can be done during

the engine warm up period.

•The attachments can also be used dur-

ing the engine warm_up period after the

transmission has been warmed up.

NOTE" If at a high altitude (above 3000

feet) or in cold temperatures (below 32 F)

the carburetor fuel mixture may need to

be adjusted for best engine performance.

(See "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this

manual.)

PURGETRANSMISSION

,_CAUTION: Never engage or dis-

engage freewheel lever while the engine

is running.

To ensure proper operation and per-

formance, it is recommended that the

transmission be purged before operating

tractorfor the first time. This procedure will

remove any trapped air inside the trans-

mission which may have developed during

shipping of your tractor.

IMPORTANT; Should your transmission

require removal for service or replace-

ment, it should be purged after reinstall-

ation before operating the tractor.

1. Place tractor safely on level surface

with engine off and parking brake set.

2. Disengage transmission by placing

freewheel control in disengaged posi-

tion (See %0 TRANSPORT" in this

section of manual).

3. Sitting in the tractor seat, start engine.

After the engine is running, move

throttle control to slow position. With

motion control lever in neutral (N)

position, slowly disengage clutch/brake

pedal.

4. Move motion control lever to full

forward position and hold for five (5)

seconds. Move lever to full reverse

positionand hold for five (5) seconds.

Repeat this procedure three (3) times.

NOTE; During this step there will be no

movement of drive wheels. The air is being

removed from hydraulicdrive system.

5. Move motion control lever to neutral

(N) position. Shutoff engine and set

parking brake.

6. Engage transmission by placing free-

wheel control in engaged position (See

"TO TRANSPORT" in this section of

manual).

7. Sitting in the tractor seat, start engine.

After the engine is running, move

throttle control to half (1/2) speed.

With motion control lever in neutral (N)

position, slowly disengage clutch/brake

pedal.

8. Slowly move motion control lever for-

ward, after the tractor moves approxi-

mately five (5) feet, slowly move motion

control lever to reverse position. After

the tractor moves approximately five

(5) feet return the motion control lever

to the neutral (N) position. Repeat this

procedure with the motion control lever

three (3) times.

Your transmission is now purged and now

ready for normal operation.

MOWING TIPS

• Mower should be properly leveled for

best mowing performance. See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this

manual.

•The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged

onto the area that has already been cut.

Have the cut area to the right of the trac-

tor. This will result in a more even distri-

bution of clippings and more uniform

cutting.

•When mowing large areas, start by

turning to the right so that clippings will

discharge away from shrubs, fences,

driveways, etc. After one or two rounds,

mow in the opposite direction making

left hand turns until finished.

lI=

00272

• If grass is extremely tall, it should be

mowed twice to reduce load and pos-

sible fire hazard from dried clippings.

Make first cut relatively high; the second

to the desired height.

• Do not mow grass when it is wet. Wet

grass will plug mower and leave undesir-

able clumps. Allow grass to dry before

mowing.

•Always operate engine at full throttle

when mowing to assure better mow-

ing performance and proper discharge

of material. Regulate ground speed by

selecting a low enough gear to give the

mower cutting performance as well as

the quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain

and give best performance of the at-

tachment being used.

FILL _N DATES _/._O'j/_:_/_'_/"_._r

Check Brake Operation _/_

Check Tire Pressure

Check Operator Presence and

T j ROSSystems _1

Check for Loose Fasteners if I_s _/

Sharpen/Replace Mower Blades _3

Lubdcation Chart V°

0Check Battery Level 1_4

RClean Battery and TerrnJnals I_ Vp

Check Transaxle Cooling v'

Check V-Belts ll_

Check Engine 0i1 Level I_ VD

Change Engine Oil (with oil filter) I_el ,; Vp

Change Engine Oil (without oil filter) I/#I.;

I NEClean Air Filter ! V_2

GClean Air Screen 1_2

Inspect Muffle#Spark Arrester

Replace Oil Filter (If equipped) _.;

Clean Engine Cooling Fins _;

Replace Spark P]ug I_ if

Replace Air Filter Paper Cattddge _2

Replace Fuel Filter

1=Change more often when operating under a heavy load or

in high ambient temperatures.

2-SeP.,ice more often when operating in dirty or dusty conditions.

3 - Replace blades more often when mowingin sandy soil.

4 * Not required if equipped with maintenance-free batterj,

5 oTighten front axla pivol bolt to 35 ft.-Ibs, maximum.

Do notoverfighten.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not

cover items that have been subjected to

operator abuse or negligence. To receive

full value from the warranty, operator

must maintain tractor as instructed in this

manual.

Some adjustments will need to be made

periodically to properly maintain your

tractor.

At least once a season, check to see if

you should make any of the adjustments

described in the Service and Adjustments

section of this manual.

• At least once a year you should replace

the spark plug, clean or replace air filter,

and check blades and belts for wear.

A new spark plug and clean air filter

assure proper air-fuel mixture and help

your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

ROS systems for proper operation.

5. Check for loose fasteners.

LUBRICATION CHART

_) Spindle_

Zerk t%-"

i t;

_Front Wheel .C

Beadng

zerk

_Engine ._. '!'-

"--'---_ _ O Spindle

..====:::::=:: rk

/=::===, [', (DFront Wheel

(_ General Purpose Grease

(_) REFER TO Maintenance "ENGINE" SECTION

IMPORTANT: Do not oil or grease the

pivot points which have special nylon

bearings. Viscous lubricants will attract

dust and dirt that will shorten the life of the

self-lubricating bearings. If you feel they

must be lubricated, use only a dry, pow-

dered graphite type lubricant sparingly.

TRACTOR

Alwaysobservesafetyruleswhenper-

forminganymaintenance.

BRAKEOPERATION

Iftractorrequiresmorethanfive(5)feet

to stopat highestspeedinhighestgear

on a level, dry concrete or paved surface,

then brake must be checked and adjusted.

(See 'qO ADJUST BRAKE" in the Service

and Adjustments section of this manual).

TIRES

•Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS"

section of this manual).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rub-

ber.

•Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM AND

REVERSE OPERATION SYSTEM (ROS)

Be sure operator presence and reverse

operation systems are working properly. If

your tractor does notfunction as de-

scribed, repair the problem immediately.

•The engine should not start unless the

brake pedal is fully depressed, and

the attachment clutch control is in the

disengaged position.

CHECK OPERATOR PRESENCE

SYSTEM

• When the engine is running, any at-

tempt by the operator to leave the seat

without first setting the parking brake

should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any at-

tempt by the operator to leave the seat

should shut off the engine.

•The attachment clutch should never op-

erate unless the operator is in the seat.

ROS "ON" Position Engine "ON" Position

(Normal Operating)

CHECK REVERSE OPERATION (ROS)

SYSTEM

• When the engine is running with the

ignition switch in the engine "ON" posi-

tion and the attachment clutch engaged,

any attempt by the operator to shift into

reverse should shut off the engine.

• When the engine is running with the

ignition switch in the ROS "ON" position

and the attachment clutch engaged,

any attempt by the operator to shift into

reverse should NOT shut off the engine.

BLADE CARE

For best results mower blades must be

kept sharp. Replace bent or damaged

blades.

ACAUTION: Use only a replacement

blade approved by the manufacturer of

your tractor. Using a blade not approved

by the manufacturer of your tractor is

hazardous, could damage your tractor and

void your warranty.

BLADE REMOVAL

1. Raise mower to highest position to al-

low access to blades.

2. Remove blade bolt, lock washer and

flat washer securing blade.

3. Install new or resharpened blade

with trailing edge up towards deck as

shown.

IMPORTANT: To ensure proper assembly,

center hole in blade must align with star

on mandrel assembly.

4. Reassemble blade bolt, lock washer

and flat washer in exact order as

shown.

5. Tighten blade bolt securely (27-35 Ft.

Lbs. torque).

IMPORTANT: Blade bolt is heat treated.

If bolt needs replacing, replace only with

approve bolt shown in the Repair Parts.

Trailing Mandrel Assembly

Edge Blade

Blade Bolt

TO SHARPEN BLADE

NOTE: We do not recommend sharp-

ening blade -but if you do, be sure the

blade is balanced.

Care should be taken to keep the blade

balanced. An unbalanced blade will cause

excessive vibration and eventual damage

to mower and engine.

• The blade can be sharpened with a file

or on a grinding wheel. Do not attempt

to sharpen while on the mower.

• To check blade balance, you will need a

5/8" diameter steel bolt, pro, or a cone

balancer. (When using a cone balancer,

follow the instructions supplied with

balancer.)

NOTE- Do not use a nail for balancing

blade. The lobes of the center hole may

appear to be centered, but are not.

•Slide blade on to an unthreaded portion

of the steel bolt or pin and hold the

bolt or pin parallel with the ground. If

blade is balanced, it should remain in a

horizontal position. If either end of the

blade moves downward, sharpen the

heavy end until the blade is balanced.

Blade

5/8" Bolt o

Center I

BATTERY

Your tractor has abattery charging system

which is sufficient for normal use. How-

ever, periodic charging of the battery with

an automotive charger will extend its life.

•Keep battery and terminals clean.

•Keep battery bolts tight.

•Keep small vent holes open.

• Recharge at 8-10 amperes for I hour.

NOTE: The original equipment battery on

your tractor is maintenance free. Do net

attempt to open or remove caps or covers.

Adding or checking level of electrolyte is

not necessary.

TO CLEAN BAI-rERY AND TERMINALS

Corrosion and dirt on the battery and

terminals can cause the battery to "leak"

power.

1. Disconnect BLACK battery cable first

then RED battery cable and remove

battery from tractor.

2. Rinse the battery with plain water and

dry.

3. Clean terminals and battery cable ends

with wire brush until bright.

4. Coat terminals with grease or petro-

leum jelly.

5. Reinstall battery (See "REPLACING

BATTERY" in the Service and Adjust-

ments section of this manual).

TRANSAXLE COOLING

The transmission fan and cooling fins

should be kept clean to assure proper

cooling.

Do not attempt to clean fan or transmis-

sion while engine is running or while the

transmission is hot. To prevent possible

damage to seals, do not use high pressure

water or steam to clean transaxle.

•Inspect cooling fan to be sure fan blades

are intact and clean.

•Inspect cooling fins for dirt, grass clip-

pings and other materials. To prevent

damage to seals, do not use com-

pressed air or high pressure sprayer to

clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory

and fluid maintenance is not required for

the life of the transaxle. Should the trans-

axle ever leak or require servicing, contact

aSears or other qualified service center.

V-BELTS

Check V-belts for deterioration and wear

after 100 hours of operation and replace

if necessary. The belts are not adjustable.

Replace belts if they begin to slip from wear.

ENGINE

LUBRICATION

Only use high quality detergent oil rated

with API service classification SG-SL.

Select the oil's SAE viscosity grade

according to your expected operating

temperature.

SAE VISCOSITY GRADES

.30 -_ .10 _0 20 30

Change the oil after every 50 hours of op-

eration or at least once a year if the tractor

is not used for 50 hours in one year.

Check the crankcase oil level before start-

ing the engine and after each eight (8)

hours of operation.

TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API

service classification SG-SL.

• Be sure tractor is on level surface.

•Oil will drain more freely when warm.

•Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine

when changing oil.

2. Remove yellow cap from end of drain

valve and install the drain tube onto the

fitting.

Oil Drain Valve

Closed and _ _" _.

Locked ,€-.JI.\ "%.

3. Unlock drain valve by pushing inward

slightly and turning counterclockwise.

4. To open, pull out on the drain valve.

5. After oil has drained completely, close

and lock the drain valve by pushing

inward and turning clockwise until the

pin is in the locked position as shown.

6. Remove the drain tube and replace the

cap onto the end of the drain valve.

7. Refill engine with oil through oil fill dip-

stick tube. Pour slowly. Do not overfill.

For approximate capacity see "PROD-

UCT SPECIFICATIONS" section of this

manual.

8. Use gauge on oil fill cap/dipstick for

checking level. For accurate reading,

insert dipstick into the tube and push

down firmly into place before removing.

Keep oil up to, but not over, the "FULL"

line on dipstick. Push dipstick down

firmly into the tube when finished.

ENGINE OIL FILTER

Replace the engine oil filter every season

or every other oil change if the tractor is

used more than 100 hours in one year.

AIR FILTER

Your engine will not run properly using

a dirty air filter. Service paper cartridge

every two months or every 25 hours of

operation, whichever occurs first.

Service paper cartridge more often under

dusty conditions.

Replace the paper cartridge annually, or

after every 100 hours of operation.

TO SERVICE CARTRIDGE

• Replace a dirty, bent, or damaged car-

tridge. Handle new cartridge carefully;

do not use if the rubber seal is dam-

aged.

NOTE: Do not wash the paper cartridge

or use pressurized air, as this will damage

the cartridge.

1. Loosen knobs and remove cover.

2. Remove cartridge.

3. Gently tap pleated side of cartridge to

dislodge dirt.

4. Clean all air cleaner components of

any accumulated dirt or foreign mate-

rial. Prevent any dirt from entering the

throat of carburetor.

5. Install cleaned or new cartridge with

the pleated side "out" and seat the

rubber seal onto the edges of the air

cleaner base.

6. Reinstall air cleaner cover and secure

by tightening knobs.

_Knob

Cartridge

CLEAN AIR SCREEN

Air screen must be kept free of dirt and

chaff to prevent engine damage from

overheating. Clean with a wire brush or

compressed air to remove dirt and stub-

born dried gum fibers.

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the

grass screen, cooling fins, and other exter-

nal surfaces of the engine are kept clean

at all times.

Every 100 hours of operation (more often

under extremely dusty, dirty conditions),

remove the blower housing and other cool-

ing shrouds. Clean the cooling fins and

external surfaces as necessary. Make sure

the cooling shrouds are reinstalled.

NOTE: Operating the engine with a

blocked grass screen, dirty or plugged

coolingfins, and/or cooling shrouds

removed will cause engine damage due to

overheating.

MUFFLER

Inspect and replace corroded muffler and

spark arrester (if equipped) as it could cre-

ate a fire hazard and/or damage.

SPARK PLUG(S)

Replace spark plug(s) at the beginning

of each mowing season or after every

100 hours of operation, whichever occurs

first. Spark plug type and gap setting are

shown in "PRODUCT SPECIFICATIONS"

section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once

each season. If fuel filter becomes

clogged, obstructing fuel flow to carbu-

retor, replacement is required.

1. With engine cool, remove filter and

plug fuel line sections.

2. Place new fuel filter in position in fuel

line with arrow pointing towards carbu-

retor.

3. Be sure there are no fuel line leaks and

clamps are properly positioned.

4. Immediately wipe up any spilled gaso-

line.

Clamp_ Clamp

Fuel Filter

CLEANING

• Clean engine, battery, seat, finish, etc.

of all foreign matter.

•Keep finished surfaces and wheels free

of all gasoline, oil, etc.

•Protect painted surfaces with auto-

motive type wax.

We do not recommend using a garden

hose or pressure washer to clean your

tractor unless the engine and transmission

covered to keep water out. Water in en-

gine or transmission will shorten the usful

life of your tractor. Use compressed air or

a leaf blower to remove grass, leaves and

trash from tractor and mower.

WARNING:TOAVOIDSERIOUSINJURY,BEFOREPERFORMINGANY

SERVICEORADJUSTMENTS:

1, Depressclutch/brakepedalfullyandset parkingbrake,

2. Placemotioncontrolleverinneutral(N)position,

3. Place attachment clutch in "DISENGAGED" position.

4. Turn ignition key to "STOP" and remove key.

5. Make sure the blades and all moving parts have completely stopped.

6. Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug.

TRACTOR

TO REMOVE MOWER

Mower will be easier to remove from the

right side of tractor.

1. Place attachment clutch in =DISEN-

GAGED" position.

2. Move attachment lift lever forward to

lower mower to its lowest position.

3. Roll belt off engine pulley.

4. Remove small retainer spring, and

remove clutch spring oft pulley bolt.

5. Remove large retainer spring, slide

collar off and push housing guide out

of bracket.

6. Disconnect anti-sway bar from chassis

bracket by removing retainer spring.

7. Disconnect suspension arms from rear

deck brackets by removing retainer

springs.

8. Disconnect front links from deck by

removing retainer springs.

9. Raise lift lever to raise suspension arms.

Slide mower out from under tractor.

Small Retainer Spring

Clutch Spring

Small Retainer

Clutch

IMPORTANT: If an attachment other than

the mower deck is to be mounted on the

tractor, remove the front links and hook

the clutch spring Into square hole in frame.

TO INSTALL MOWER

1. Raise attachment lift lever to its highest

position.

2. Slide mower under tractor with deflec-

tor shield to right side of tractor.

3. Lower lift lever to its lowest position.

4. Connect front links to mower deck and

secure with retainer springs.

5. Connect suspension arms to rear

deck brackets and secure with retainer

springs.

6. Connect anti-sway bar to chassis

bracket and secure with retainer spring.

7. Push clutch cable housing guide into

bracket, slide collar onto guide and

secure with large retainer spring.

ine

Pulley

Retainer

Anti-Sway

Bar

Collar_ Spdngs

Deflector

Housing

Guide

Retainer Spring

8. Place fiat washer and clutch spring on

idler pulley bolt and secure with small

retainer spring.

9. Install belt onto engine pulley.

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked

on level ground or driveway. Make sure

tires are properly inflated (See "PROD-

UCT SPECIFICATIONS" section of this

manual). If tires are over or underinflated,

you will not properly adjust your mower.

SIDE-TO-SIDE ADJUSTMENT

•Raise mower to its highest position.

•At the midpoint of both sides of mower,

measure height from bottom edge of

mower to ground. Distance "A" on both

sides of mower should be the same or

within 1/4" of each other.

•If adjustment is necessary, make adjust-

ment on one side of mower only.

•To raise one side of mower, tighten lift

link adjustment nut on that side.

•To lower one side of mower, loosen lift

link adjustment nut on that side.

NOTE: Each full turn of adjustment nut

will change mower height about 1/8".

•Recheck measurements after adjusting.

Bottom edge Bottom edge of

of mower to .,...__.__ mower to ground

ground _

A--T'F"_ Ground Line _-ITA

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-to

side. If the following front-to-back adjust-

ment is necessary, be sure to adjust both

front links equally so mower will stay level

side-to-side.

To obtain the best cutting results, the

mower housing should be adjusted so

that the front is approximately 1/8" to 1/2"

lower than the rear when the mower is in

its highest position.

Check adjustment on right side of trac-

tor. Measure distance "D" directly in front

and behind the mandrel at bottom edge of

mower housing as shown.

• Before making any necessary adjust-

ments, check that both front linksare

equal in length.

• If links are not equal in length, adjust

one link to same length as other link.

• To lower front of mower loosen nut "E"

on both front links an equal number of

turns.

• When distance "D" is 1/8" to 1/2"

lower at front than rear, tighten nuts "F"

against trunnion on both front links.

• To raise front of mower, loosen nut "F"

from trunnion on both front links.Tighten

nut "E" on both front links an equal num-

ber of turns. The two front links must

remain equal in length.

• When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nut "F" against

trunnion on both front links.

• Recheck side-to-side adjustment.

Q e o •

__ Mandrel

nks Should be :lual in Length

Nut IIEll

Front Links

TO REPLACE MOWER BLADE DRIVE

BELT

The mower blade drive belt may be re-

placed without tools. Park the tractor on

level surface. Engage parking brake.

BELT REMOVAL -

1. Remove mower from tractor (See'90

REMOVE MOWER" in this section of

manual).

2. Work belt off both mandrel pulleys and

Idler pulleys.

3. Pull belt away from mower.

BELT INSTALLATION -

1. Work belt around both mandrel pulleys

and idler pulleys

2. Make sure belt is in all pulley grooves

24 and inside all belt guides.

3. Installmower(See'q'oInstallMower"

in this section of this manual).

Mandrel

Pulley

With parking brake "Engaged"

",_t "A"

.,_Jam Nut

__0perating

Do nottouch this nut. If further brake

adjustment is necessary contact a Sears or

other qualified service center.

TO CHECK AND ADJUST BRAKE

Yourtractor is equipped with an adjustable

brake system which is mounted on the

right side of the transaxle.

If tractor requires more than five (5) feet to

stop at highest speed in highest gear on a

level, dry concrete or paved surface, then

brake must be checked and adjusted.

TO CHECK BRAKE

1. Park tractor on a level, dry concrete or

paved surface, depress clutch/brake

pedal all the way down and engage

parking brake.

2. Disengage transmission by placing

freewheel control in "transmission dis-

engaged" position. Pull freewheel con-

trol out and into the slot and release so

it is held in the disengaged position.

The rear wheels must lock and skid when

you try to manually push the tractor for-

ward. If the rear wheels rotate, the brake

needs to be adjusted or the pads need to

be replaced.

TO ADJUST BRAKE

1. Depress clutch/brake pedal all the way

down and engage parking brake.

2. Measure distance between brake oper-

ating arm and nut "A" on brake rod.

3. If distance is other than 1-9/16", loosen

jam nut and turn nut "A" until distance

becomes 1-9/16". Retighten jam nut

against nut "A".

4. Engage transmission by placing

freewheel control in "transmission

engaged" position.

5. Road test tractor for proper stopping

distance as stated above. Readjust

if necessary. If stopping distance is

still greater than five (5) feet in highest

gear, further maintenance is necessary.

Replace brake pads or contact a Sears

or other qualified service center.

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage

parking brake. For assistance, there is a

belt installation guide decal on bottom side

of left footrest.

BELT REMOVAL -

1. Remove mower (See "TO REMOVE

MOWER" in this section of manual).

NOTE: Observe entire motion drive belt

and position of all belt guides and keepers.

2. Remove belt from stationary idler and

clutching idler.

3. Remove belt downward from around

engine pulley.

4. Pull belt slack toward rear of tractor.

Carefully remove belt upwards from

transmission input pulley.

5. Remove belt from center span keeper

and pull belt away from tractor.

BELT INSTALLATION -

1. Carefully work new belt down onto the

input pulley.

2. Slide belt into the center span keeper.

3. Pull belt toward front of tractor and roll

around the top groove of engine pulley.

4. Install belt through stationary idler and

clutching idler.

5. Make sure belt is in all pulley grooves

and inside all belt guides and keepers.

6. Install mower (See 'qO INSTALL

MOWER" in this section of manual).

EnginePulley/ _

ClutchingIdler/ /@1

Stationary idler J _L

-Jr I

Center Span /

TRANSAXLE MOTION CONTROL LE-

VER NEUTRAL ADJUSTMENT

The motion control lever has been preset

at the factory and adjustment should not

be necessary.

1. Loosen adjustment bolt in front of the

right rear wheel, and lightly tighten.

2. Start engine and move motion con-

trol lever until tractor does not move

forward or backward.

3. Hold motion control lever in that posi-

tion and turn engine off.

4. While holding motion control lever in

place, loosen the adjustment bolt.

5. Move motion control lever to the neutral

(N) (lock gate) position.

6. Tighten adjustment bolt securely.

NOTE: If additional clearance is needed

to get to adjustment bolt, move mower

deck height to the lowest position.

After above adjustment is made, if the

tractor still creeps forward or backward

while motion control lever is in neutral

position, follow these steps:

1. Loosen the adjustment bolt.

2. Move the motion control lever 1/4 to

1/2 inch in the direction it is trying to

creep.

3. Tighten adjustment bolt securely.

4. Start engine and test.

5. If tractor still creeps, repeat above

steps until satisfied.

Motion Control _ /Neutral

Lever_ _'f_'pk -/ Lock

_. _ Gate

/-_ ,'_ I_11(_ ;od[_Jstment

TRANSMISSION REMOVAL/

REPLACEMENT

Should your transmission require removal for

service or replacement, it should be purged

after reinstallation and before operating the

tractor. See "PURGE TRANSMISSION" in

the Operation section of this manual.

TO ADJUST STEERING WHEEL ALIGN-

MENT

If steering wheel crossbars are not

horizontal (left to right) when wheels are

positioned straight forward, remove steer-

ing wheel and reassemble with crossbars

horizontal. Tighten securely.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not

adjustable on your tractor. If damage has

occurred to affect the front wheel toe-in or

camber, contact a Sears or other qualified

service center.

TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.

2. Remove axle cover, retaining ring and

washers to allow wheel removal (rear

wheels have a square key - Do not lose).

3. Repair tire and reassemble.

NOTE: On rear wheels only: align grooves in

rear wheel hub and axle. Insert square key.

4. Replace washers and snap retaining

ring securely in axle groove.

5. Replace axle cover.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, purchase and

use tire sealant from Sears. Tire sealant

also prevents tire dry rot and corrosion.

Washers

Retaining Ring

Axle Cover

Square Key

(Rear Wheel Only) "_''''_'_

TO START ENGINE WITH A WEAK BAT-

TERY

_WARNING: Lead-acid batteries gen-

erate explosive gases. Keep sparks, flame

and smoking materials away from bat-

teries. Always wear eye protection when

around batteries.

If your battery is too weak to start the

engine, it should be recharged. (See "BAT-

TERY in the MAINTENANCE section of

this manual).

If "jumper cables" are used for emergency

starting, follow this procedure:

IMPORTANT: Your tractor is equipped

with a 12 volt system. The other vehicle

must also be a 12 volt system. Do not use

your tractor battery to start other vehicles.

TO ATI-ACH JUMPER CABLES °

1. Connect one end of the RED cable

to the POSITIVE (+) terminal of each

battery(A-B), taking care not to short

against tractor chassis.

2. Connect one end of the BLACK cable

to the NEGATIVE (-) terminal (C) of

fully charged battery.

3. Connect the other end of the BLACK

cable (D) to good chassis ground,

away from fuel tank and battery.

TO REMOVE CABLES, REVERSE

ORDER -

1. BLACK cable first from chassis and

then from the fully charged battery.

2. RED cable last from both batteries.

Weak or Dead Battery Fully Charged Battery

REPLACING BATTERY

,_WARNING: Do not short battery

terminals by allowing a wrench or any

other object to contact both terminals at

the same time. Before connecting battery,

remove metal bracelets, wristwatch bands,

rings, etc.

Positive terminal must be connected

first to prevent sparking from accidental

grounding.

1. Lift seat pan to raised position.

2. Disconnect BLACK battery cable first

then RED battery cable and carefully

remove battery from tractor.

3. Install new battery with terminals in

same position as old battery.

4. First connect RED battery cable to

positive (+) terminal with hex bolt and

keps nut as shown. Tighten securely.

Slide terminal cover over terminal

5. Connect BLACK grounding cable to

negative (-) terminal with remaining hex

bolt and keps nut. Tighten securely.

Seat

Terminal Keps Hex

Bolt

Positive (Red) Cable Negative (Black) Cable

TO REPLACE HEADLIGHT BULB

1. Raise hood.

2. Pull bulb holder out of the hole in the

backside of the grill.

3. Replace bulb in holder and push bulb

holder securely back into the hole in

the backside of the grill.

4. Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause

your tractor to run poorly, stop running, or

prevent it from starting.

•Check wiring. See electrical wiring

diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 20 amp automotive-type

plug-in fuse. The fuse holder is located

behind the dash.

TO REMOVE HOOD AND GRILL AS-

SEMBLY

1. Raise hood.

2. Unsnap headlight wire connector.

3. Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off of

tractor.

4. When replacing hood, be sure to re-

connect the headlight wire connector.

Hood

Headlight Wire

Connector

ENGINE

Maintenance, repair, or replacement of

the emission control devices and systems,

which are being done at the customers ex-

pense, may be performed by any non-road

engine repair establishment or individual.

Warranty repairs must be performed by an

authorized engine manufacturer's service

outlet.

TO ADJUSTTHRO'I-rLE CONTROL

CABLE

The throttle control has been preset at the

factory and adjustment should not be nec-

essary. Check adjustment as described

below before loosening cable. If adjust-

ment is necessary, proceed as follows:

1. With engine not running, move throttle

control lever from slow to choke posi-

tion. Slowly move lever from choke to

fast position.

2. Check to see if hole in throttle lever

and hole in speed control bracket are

aligned.

3. If holes are not aligned, loosen cable

clamp screw and align the holes by

inserting a pencil or a 1/4" drill bit

through both holes.

4. Pull throttle cable up to remove slack

and tighten cable clamp screw. Re-

move alignment pencil or drill bit.

TO ADJUST CARBURETOR

The carburetor has been preset at the

factory and adjustment should not be nec-

essary. However, minor adjustment may

be required to compensate for differences

in fuel, temperature, altitude or load. If the

carburetor does need adjustment, proceed

as follows:

In general, turning the adjusting needles

in (clockwise) decreases the supply of

fuel to the engine giving a leaner fuel/air

mixture. Turning the adjusting needles out

(counterclockwise) increases the supply

of fuel to the engine giving a richer fuel/air

mixture.

IMPORTANT: Damage to the needles and

seats in carburetor may result if turned in

too tight.

NOTE: The carburetor on this engine is

low emission. It is equipped with an idle

fuel adjusting needle with a limiter cap,

which allows some adjustment within the

limits allowed by the cap. Do not attempt

to remove the limiter cap. The limiter cap

cannot be removed without breaking the

adjusting needle.

1. Be sure you have a clean air filter and

the throttle control cable is adjusted

properly (see above).

2. Start engine and allow to warm for five

minutes. Make adjustments with engine

running and shift/motion control lever

in neutral (N) position.

3. Idle speed setting - With throttle control

lever in slow position, engine should

idle at 1750 RPM. If engine idles too

slow or fast, turn idle speed adjusting

screw in or out until correct idle is at-

tained.

4. Idle fuel needle setting - With throttle

control lever in slow position, turn idle

fuel adjustment needle in (clockwise)

until engine begins to die and then turn

out (counterclockwise) until engine

runs rough. Turn needle to a point

midway between those two positions.

5. Recheck idle speed. Readjust if nec-

essary.

ACCELERATION TEST -

6. Move throttle control lever from slow

to fast position. If engine hesitates or

dies, turn Idle fuel adjusting needle out

(counterclockwise) 1/8 turn. Repeat

test and continue to adjust, if neces-

sary, until engine accelerates smoothly.

High speed stop is factory adjusted. Do

not adjust - damage may result.

IMPORTANT: Never tamper with the

engine governor, which is factory set

for proper engine speed. Overspeed-

ing the engine above the factory high

speed setting can be dangerous. If you

think the engine-governed high speed

needs adjusting, contact a Sears or other

qualified service center, which has proper

equipment and experience to make any

necessary adjustments.

Cable

Clamp "_"

Screw

Speed Control

Bracket

Throttle Lever

Idle Speed

Adjusting_ /

Idle Fuel IIJ F-

Adjusting---"-'_1 _'-_1_.) I

Need,eIII

Immediately prepare your tractor for stor-

age at the end of the season or if the trac-

tor will not be used for 30 days or more.

_,CAUTION: Never store the tractor

with gasoline in the tank inside a building

where fumes may reach an open flame

or spark. Allowthe engine to cool before

storing in any enclosure.

TRACTOR

Remove mower from tractor for winter

storage. When mower is to be stored for a

period of time, clean it thoroughly, remove

all dirt, grease, leaves, etc. Store in a

clean, dry area.

1. Glean entire tractor (See "CLEANING"

in the Maintenance section of this

manual).

2. Inspect and replace belts, if necessary

(See belt replacement instructions in

the Service and Adjustments section of

this manual).

3. Lubricate as shown in the Maintenance

section of this manual.

4. Be sure that all nuts, bolts and screws

are securely fastened. Inspect moving

parts for damage, breakage and wear.

Replace if necessary.

5. Touch up all rusted or chipped paint

surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging.

•To help prevent corrosion and power

leakage during long periods of storage,

battery cables should be disconnected

and battery cleaned thoroughly (see "TO

CLEAN BAI-rERY AND TERMINALS" in

the Maintenance section of this manual).

• After cleaning, leave cables discon-

nected and place cables where they

cannot come in contact with battery

terminals.

•If battery is removed from tractor for

storage, do not store battery directly on

concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: It is important to prevent

gum deposits from forming in essential

fuel system parts such as carburetor, fuel

hose, or tank during storage. Also, alcohol

blended fuels (called gasohol or using

ethanol or methanol) can attract moisture

which leads to separation and formation of

acids during storage. Acidic gas can dam-

age the fuel system of an engine while in

storage.

• Empty the fuel tank by starting the en-

gine and Jetting it run until the fuel lines

and carburetor are empty.

• Never use engine or carburetor cleaner

products in the fuel tank or permanent

damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable

alternative in minimizing the formation of

fuel gum deposits during storage. Add

stabilizer to gasoline in fuel tank or stor-

age container. Always follow the mix ratio

found on stabilizer container. Run engine

at least 10 minutes after adding stabilizer

to allow the stabilizer to reach the car-

buretor. Do not empty the gas tank and

carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace

with clean engine oil. (See "ENGINE" in

the Maintenance section of this manual).

CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce of oilthrough spark

plug hole(s) into cylinder(s).

3. Turn ignitionkey to"START' position

for afew seconds to distributeoil.

4. Replace with new spark plug(s).

OTHER

•Do not store gasoline from one season

to another.

• Replace your gasoline can ifyour can

starts to rust. Rust and/or dirt in your

gasoline will cause problems.

•If possible, store your tractor indoors

and cover itto give protectionfrom dust

and dirt.

• Cover your tractor with a suitable pro-

tective cover that does not retain mois-

ture. Do not use plastic. Plastic cannot

breathe which allows condensation to

form and will cause your tractor to rust.

IMPORTANT: Never cover tractor while

engine and exhaust areas are still warm.

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION

Will not start

Hard to start

-.Enginewill not

_urn over

Engine clicks but

will not start

Loss of power

1. Out of fuel.

2. Engine not "CHOKED"

properly.

3. Engine flooded.

4. Bad spark plug.

5. Dirty air filter.

6. Dirty fuel filter.

7. Water in fuel.

8. Loose or damaged wiring.

9. Carburetor out of adjustment.

10. Engine valves out of

adjustment.

1. Dirty air filter.

2. Bad spark plug.

3. Weak or dead battery.

4. Dirty fuel filter.

5. Stale or dirty fuel.

6. Loose or damaged wiring.

7. Carburetor out of adjustment.

8. Engine valves out of

adjustment.

1. Brake pedal not depressed.

2. Attachment clutch is engaged.

3. Weak or dead battery.

4. Blown fuse.

5. Corroded battery terminals.

6. Loose or damaged wiring.

7. Faulty ignitionswitch.

8. Faulty solenoid or starter.

9. Faulty operator presence

switch(es).

1. Weak or dead battery.

2. Corroded battery terminals.

3. Loose or damaged wiring.

4. Faulty solenoid or starter.

1. Cutting too much grass/too

fast.

2. Throttle in "CHOKE" position.

3. Build-up of grass, leaves and

trash under mower.

4. Dirty air filter.

5. Low oil leveVdirty oil.

1. Fill fuel tank.

2. See "1O START ENGINE" in

Operation section.

3. Wait several minutes before

attempting to start.

4. Replace spark plug.

5. Clean/replace air filter.

6. Replace fuel filter.

7. Empty fuel tank and carbure-

tor, refill tank with fresh gas-

oline and replace fuel filter.

8. Check all wiring.

9. See "To Adjust Carburetor"

in Service and Adjustments

section.

10. Contact a Sears or other

qualified service center.

1. Clean/replace air filter.

2. Replace spark plug.

3. Recharge or replace battery.

4. Replace fuel filter.

5. Empty fuel tank and refill tank

with fresh, clean gasoline.

6. Check all wiring.

7. See "To Adjust Carburetor" in

Service and Adjustments

section.

8. Contact a Sears or other

qualified service center.

1. Depress brake pedal.

2. Disengage attachment clutch.

3. Recharge or replace battery.

4. Replace fuse.

5. Clean battery terminals.

6. Check all wiring.

7. Check/replace ignition switch.

8. Check/replace solenoid or

starter.

9. Contact a Sears or other

qualified service center.

1. Recharge or replace battery.

2. Clean battery terminals.

3. Check all wiring.

4. Check/replace solenoid or

starter.

1. Raise cutting height/reduce

2, speed.

Adjust throttle control.

:3. Clean underside of mower

housing.

4, Clean/replace air filter.

5. Check oil level/change oil.

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM

Loss of power

'=cont,)

Excessive

vibration

Engine dies when

tractor is shifted

into reverse

Engine continues

to run when

operator leaves

seat with

attachment

clutch engaged

Poor cut -uneven

CAUSE

6. Faulty spark plug.

7. Dirty fuel filter.

8. Stale or dirty fuel.

9. Water in fuel.

10. Spark plug wire loose.

11. Dirty engine air screenffins.

12. Dirty/clogged muffler.

13. Loose or damaged wiring.

14. Carburetor out of adjustment.

15. Engine valves out of

adjustment.

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

1. Reverse operation system

(ROS) is not "ON" while

mower or other attachment

is engaged.

1. Faulty operator-safety

presence control system.

1. Worn, bent or loose blade.

2. Mower deck not level.

3. Buildup of grass, leaves, and

trash under mower.

4. Bent blade mandrel.

5. Clogged mower deck vent

from build-up of grass, leaves,

and trash around mandrels.

CORRECTION

6. Clean and regap or change

spark plug.

7. Replace fuel filter.

8. Empty fuel tank and refill tank

with fresh, clean gasoline.

9. Empty fuel tank and carbure-

tor, refill tank with fresh gas-

oline and replace fuel filter.

10. Connect and tighten spark

plug wire.

11. Clean er gine air screen/fins.

12. Clean/re _lace muffler.

13. Check a Iwiring.

14. See "To Adjust Carburetor"

in Service and Adjustments

section.

15. Contact a Sears or other

qualified service center.

1. Replace blade. Tighten blade

bolt.

2. Contact a Sears or other

qualified service center.

3. Tighten loose part(s).

Replace damaged parts.

1. Turn ignition key to

ROS "-ON" position.

See Operation section.

1. Check wiring, switches and

connections. If not corrected

contact a Sears or other

qualified service center.

1. Replace blade. Tighten blade

bolt.

2. Level mower deck.

3. Clean underside of mower

housing.

4. Contact a Sears or other

qualified service center.

5. Clean around mandrels to

open vent holes.

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION

Mower blades will 1. Obstruction in clutch 1. Remove obstruction,

not rotate mechanism.

2. Worn/damaged mower drive 2. Replace mower drive belt.

belt.

3. Frozen idler pulley. 3. Replace idler pulley.

4. Frozen blade mandrel. 4. Contact a Sears or other

qualified service center.

Poor grass

discharge

Poor grass

discharge

(continued)

Headlight(s) not

working

(if so equipped)

Battery will not

charge

Loss of drive

Engine "backfires'

when turning

engine "OFF"

1. Engine speed too slow.

2. Travel speed too fast.

3. Wet grass.

4. Mower deck not level.

5. Low/uneven tire air pressure.

6. Worn, bent or loose blade.

7. Buildup of grass, leaves and

trash under mower.

8. Mower drive belt worn.

9. Blades improperly installed.

10. Improper blades used.

11. Clogged mower deck vent

holes from buildup of grass,

leaves, and trash around

mandrels.

11 Light switch is "OFF'.

Bulb(s) or lamp(s) burned out.

3. Faulty light switch.

4. Loose or damaged wiring.

5. Blown fuse.

1. Bad battery cell(s).

2. Poor cable connections.

3. Faulty regulator

(if so equipped).

4. Faulty alternator.

1. Freewheel control in

"disengaged". position.

2. Motion drive oelt worn,

damaged, or broken.

3. Air trapped in transmission

during shipment or servicing.

,Engine throttle control not set

between half and full speed

(fast) position before stopping

engine.

1. Place throttle control in

"FAST" position.

2. Shift to slower speed.

3. Allow grass to dry before

mowing.

4. Level mower deck.

5. Check tires for proper air

pressure.

6. Replace/sharpen blade.

Tighten blade bolt.

7. Clean underside of mower

housing.

!8. Replace mower drive belt.

9. Reinstall blades sharp edge

down.

10. Replace with blades listed in

th smanual.

11. Clean around mandrels to

open vent holes.

1. Turn light switch "ON".

2. Replace bulb(s) or lamp(s).

3. Check/replace light switch.

4. Gheckwiringand connections.

5. Replace fuse.

1. Replace battery.

2. Check/clean al/connections.

3. Replace regulator.

4. Replace alternator.

1. Place freewheel control in

"engaged" position.

2. Replace motion drive belt.

3. Purge transmission.

.Move throttle control

between half and full speed

(fast) position before

stopping engine.

TRACTOR - - MODEL NUMBER 917.275180

SCHEMATIC

02836_193374/390

BATTERY

A¸

IGNITION SWITCH

POGrFION CIRCUIT "MAKE"

OFF M+G+A1

_IJN/_VERRIDE B+At

RUN B+At L+A2

START B+S +A1

SOLENOID STARTER

iI i ii

_ --4_ ,. GI-----,

IC-L_,_ ,_---_-F._ I

vSEAT SWIT_-I

BLACK ."..... --i

, .OT,N.EV...E

I I

IE_ d,

'ARK PLUGS

I_¢*_tr_ml GAP

EQUIPPED WITH A SPECIAL

ALTERNATOR SYSTEM.

THE LIGHTS ARE NOT

CONNECTED TO THE

BATTERY, BUT HAVE THEIR

OWN ELECTRICAL SOURCE.

BECAUSE OF THIS, THE

BRIGHTNESS OF THE LIGHTS

WILL CHANGE WITH ENGINE

SPEED. AT IDLE THE LIGHTS

WILL DIM. AS THE ENGINE IS

SPEEDED UP, THE LIGHTS

NON-REMOVABLE REMOVABLE

CONNECTIONS CONNECTIONS

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS

WERE REMOVED FOR SERVICING OF

UNIT, THEY SHOULD BE REPLACED

WILL BECOME THEIR BRIGHTEST. TO PROPERLY SECURE YOUR WR NG

o2836

ELECTRICAL

TRACTOR --MODEL NUMBER 917.275180

90 i

I I

1 I

I I

III

IIf

ft i

tl I

TRACTOR -- MODEL NUMBER 917.275180

ELECTRICAL

KEY PART

NO. NO. DESCRIPTION

1 144927 Battery

2 74760412 BoltHex Hd 1/4-20 unc x 3/4

8176689 BoxBattery

16 176138 Switch, Interlock

21 183759 Harness Asm LightW/4152j

22 4152J Bulb Light #1156

24 4799J Cable Battery 6 Ga. 11" red

25 146147 Cable Battery

26 175158 Fuse

27 73510400 Nut Keps Hex 1/4-20 unc

28 4207J Cable Ground 6 Ga. 12" black

29 192749 Switch Seat DP w/ramps

30 193350 Switch Ign

33 140403 Key Ign

34 110712X Switch Light

40 193374 Harness ign

41 71110408 Bolt BIk. Fin Hex 1/4-20 unc x 1/2

42 131563 Cover Terminal Red

43 178861 Solenoid

45 122822X Ammeter

52 141940 ProtectionWire Loop

90 180449 Cover Terminal

92 193465 Harness Pigtail Reverse Switch

93 192540 Screw Plastic I0-14 x 2,0

94 191834 Module Reverse ROS

NOTE= All component dimensions given in U.S. inches

1 inch= 25.4 mm

TRACTOR - - MODEL NUMBER 917.275180

CHASSIS AND ENCLOSURES

2O9

74 2O8

chassis-Laser -It.sgL50

TRACTOR -- MODEL NUMBER 917.275180

CHASSIS AND ENCLOSURES

KEY PART

NO. NO. DESCRIPTION

1174619 Chassis

2176554 Drawbar

3 17060612 Screw 3/8-16 x 3/4

5 155272 Bumper Hood/Dash

9 193511X013 Dash

tO STD533710 Bolt, Carriage 3/8-16 x 3/4

11 174996 Panel, Dash, L.H.

13 172105X010 Panel, Dash, R.H.

14 17490608 Screw Thdml 3/8-16 x 1/2

17 185682X613 Hood Assembly

18 184921 Bumper Hood

26 STD541437 Nut

28 193258 Grille/Lens Asm. (Includes Key Nos. 29 and 212)

29 174332X599 Lens

30 192393X613 Fend/Ftrest

31 139976 Bracket, Fender Support

37 17490508 ScrewThdrol 5/18-18 x 1/2

38 175710 Pivot Bracket Assembly,Rear

39 174714 Bracket Pivot Laser LT

58 184462 Air Duct Intake

60 72140606 Bolt Rdhd Sqnk 3/8-16 unc x 1

64 154798 Dash Lower STLT

74 STD541437 Nut Crownlock 3/8-16 unc

142 175702 Plate ReinforcementSTLT

143 186689 Bracket Swaybar Chassis

144 175582 Bracket Pnt FootrestSTLT

145 156524 Rod Pivot Chassis/Hood

159 155123X428 Cupholder Silt Black

206 170165 Bolt Shoulder 5/16.181-r

207 17670508 ScrewThdrol 5/16-18 x l/2Tytt

208 17670608 ScrewThdrol 3/8-16 x 1/2

209 17000612 Screw HexwshThdr 3/8-16 x 3/4

212 175143 Insert Lens Reflective

278 191611 Screw 10 x 3/4 Single Lead-Hex

- - 5479J Plug, Button

- - 187801 Plug Plastic Dome

NOTE: All componentdimensions given inU.S. inches

1 inch = 25.4 mm

TRACTOR -- MODEL NUMBER 917.275180

GROUND DRIVE

'30

120

lS6 _39

212

70 116

ddve-hydro,stlt._63

TRACTOR -- MODEL NUMBER 917.275180

GROUND DRIVE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

1 ...... Transmission (See Breakdown) 69 142432

Hydro Gear Model 314-0510

8192502 Rod, Shift 70 134683

10 STD561210 Pin, Cotter 1/8 x 171 169183

t 4 STD551125 Washer Lock 1/4 73 169182

15 74490544 Bolt Hex Flghd 5/16-18 Gr. 5 74 137057

16 73800500 Nut, Lock Hex w/Ins 5/16-18 75 121749X

unc 76 12000001

19 73800600 Nut Lock Hex w/Ins 3/8-16 77 123583)(

21 130564 Knob 78 121748X

22 169498 Rod, Brake 91 165596

24 73350600 Nut 82 165711

25 106888X Spring, Rod, Brake 83 19171216

26 19131316 Washer 13/32 x 13/16 x 16 Ga. 84 169594

27 STD561210 Pin, Cotter 1/8 x 3/4 69 192387X428

28 175765 Rod, Parking Brake 95 170201

29 71673 Cap, Parking Brake 96 STD624003

30 169592 Bracket, Transmission t12 19091210

32 74760512 Bolt Hex 5/16.16 uncx 3/4 116 72140608

34 175578 Shaft, Foot Pedal 120 73900600

35 120183X Bearing, Nylon 150 175456

36 19211616 Washer 151 19133210

37 1572H Pin, Roll 156 166002

38 179114 Pulley, Composite 158 165589

39 72110622 Bolt 159 183900

41 175556 Keeper, Belt, Idler 161 72140406

47 127783 Pulley, Idler, V-Belt

48 154407 Bellcrank ClutchGrnd DrusU 162 73680400

49 123205X Retainer, Belt 163 74780416

50 72!10612 Bolt Cart. Sh 3/8-16 x I-1/2 Gr. 5 165 165623

51 STD541437 Nut 166 17490510

52 STD541431 NutCrownlock 5/16-10 168 165492

53 105710X Link, Clutch 169 165580

55 105709X Spdng, Return, Clutch 197 169613

56 17060620 Screw 3/8-16 x 1-1/4 198 169593

57 140294 V-Belt, Drive 199 169612

59 169691 Keeper, Belt, Center 200 72140508

61 17120614 Screw 3/8-16 x .875 202 72110614

62 8883R Cover, Pedal

63 175410 Pulley, Engine 212 145212

64 173937 Bolt Hex 263 17000612

7/16 x 20 x 4 x Gr.5-1.5

65 10040700 Washer

66 154778 Keeper, Belt Engine Hydro

DESCRIPTION

Screw Hex Wsh HI-Lo

1/4 x 1/2 unc

Guide, Belt, Mower Drive RH

Strap, Torque, Lh

Strap, Torque, Rh

Spacer,Axle

Washer 25/32 x 1-1/4 x 16 Ga.

Ring, E

Key,Square

Washer 25/32 x 1-5/8 x 16 Ga.

Shaft Asm Cross

Spring,Torsion

Washer 17/32 x 3/4 x 16 Ga.

LinkTransaxle

Console, Shift

ControlAsm Bypass Hydro

Spring, Retainer 1"

Washer 9/32 x 3/4 x 10 Ga.

Bolt Rdhd Sq Neck 3/8-16 x 1

NUt Lock Fig 3/6-16

Spacer Retainer

Washer 13/32 x 2 x 10

Washer 5/16 x 1.0 x 1_25

Bracket Shift Mount

Hub Tapered Flange Shift

Bolt Rdhd Sqnk

1/4-20 x 3/4 Gr. 5

Nut Crownlock1/4-20 une

Bolt Hex Fin 1/4-20 x 1

Bracket Pivot Lever

Screw 5/16 x 5/8

Bolt Shoulder 5/16-18 x .561

Plate Fastener Cross Shaft

Nyliner Snap-In

Washer Nyliner

Bolt Shoulder 5/16-18 unc

Bolt RdHd Sqnk 5/16-18 unc x 1

Bolt Carr. Sh

3/8-16 x 1-3/4 Gr. 5

Nut Hex Flange Lock

Screw 3/8-16 x 3/4

NOTE: Allcomponent dimensionsgiven in U.S. inches

1 inch= 25.4 mm

TRACTOR --MODEL NUMBER 917.275180

STEERING ASSEMBLY

67 67

steerlng_pLIL57

TRACTOR - - MODEL NUMBER 917.275180

STEERING ASSEMBLY

KEY PART

NO, NO. DESCRIPTION

1 186093X428 Steering Wheel

2 184706 Axle Assembly Cast Iron

3 169840 Spindle Assembly,L.H.

4 169839 SpindleAssembly, R.H,

5 6266H Bearing, Race, Thrust, Hardened

6 121748X Washer 25/32 x 1-5/8 x 16 Ga.

8 12000029 Ring, Klip

10 175121 Draglink

11 STD551137 Washer, Lock

13 136518 Spacer Bearing Axle Front

15 145212 Nut, Hex Flange Lock

17 190753 Shaft, Steering

26 126847X Bushing, Link, Drag

28 19131416 Washer 13/32 x 718 x 16 Ga.

29 17000612 Screw 3/8-16 x 3/4

30 STD561210 Pin Cotter

32 192757 Rod, Tie

34 10040500 Washer Split Hvy Hlcl Spr. 5/16

36 155099 Bushing,Steering

37 152927 Screw

38 186095X428 Insert, Steering Wheel

39 t9183812 Washer 9/16 x 2-3/6 12 Ga.

40 73540600 Nut Crownlock3/8-24

41 186737 Adaptor, Steering Wheel

42 145054X428 Boot, Steedng Shaft

43 121749X Washer 25/32 x 1-1/4 x t 6 Ga.

44 190752 Extension Shaft Steering

46 184946X505 Cap, Spindle

65 160367 Spacer Brace Axle

67 72110618 Bolt RDHD Sqnk 3/9-16 x 2-1/4

68 t69827 Axle, Brace

71 175146 Steering Asm.

82 169835 BracketSusp. Chassis Front

87 173966 Washer Flat .781 x 1-1/2 x .14

88 t 75118 Bolt Shoulder 7/16-20 unc

91 175553 Clip Steering

95 188967 Washer Hardened

97 74780564 Bolt5/16-18 unc x 4 Gr. 5

NOTE: All componentdimensions givenin U.S. inches

1 inch = 25,4 mm

TRACTOR ° - MODEL NUMBER 917.275180

ENGINE

KEY PART

NO. NO,

1 170548X505

217720408

3_ .....

4 188655

8 171877

13 185909

14 148456

23 169837

29 137180

31 185534

32 140527

_'_ 33 29

IOPTIONAL EQUIPMENT

Spark Arrester

DESCRIPTION

Control,Throttle/Choke

Screw, Hox Head, Thread

Cutting 1/4-20 x 1/2

Engine, KohlerModel SV590-

0004 (See Breakdown)

Muffler

Bolt5/16-18 unc x 3/4 w/Seres

Gasket

Tube Brain Oil Easy

Shield Brn/Dbr Guard

Arrestor,Spark

Tank, Fuel

Cap Assembly,Fuel Sears,

Vented

englne-kohler42

KEY PART

NO. NO. DESCRIPTION

33 123487X Clamp, Hose

37 137040 Line, Fuel

38 181654 Plug Drain Oil Easy

44 17670412 Screw,Hex Washer Head,

Thd., Roll. 1/4-20 x 3/4

45 17000612 Screw Hxwsh Thdr 3/8-16 x3/4

46 19091416 Washer 9/32 x 7/8 x 16 Ga.

81 73510400 Nut Ksps Hex 1/4-20

105 17120616 Screw 3/8-16 x 1

116 184362 Nut Hex FlangeToplockM8-1.25

117 188654 Tube Exhaust

NOTE: All componentdimensionsgiven in U.S. inches

1 inch= 25.4 mm

TRACTOR -- MODEL NUMBER 917.275180

SEAT ASSEMBLY

seat It.knob_13

KEY PART

NO. NO,

1 188719

2 140551

3 71110616

4 19131610

5 145006

6 STD541437

7 124181X

8 17000616

9 19131614

10 182493

11 166369

12 174648

DESCRIPTION

Seat

Bracket Pnt Pivot Seat (blk)

Bolt Fin Hex 3/8-16 uncx 1

Washer t3/32 x 3/4 x 10 Ga.

Clip Push In Hinged

Nut He:<Lock w/Ins 3/8-16 unc

Spring Seat Cprsn 2 250 BfkZi

Screw 3/8-16 x 1

Washer 13/32 x I x 14 Ga,

Pan Pnt Seat (blk)

Knob Seat Adj Wingnut

Bracket Pnt MountingSwitch

KEY PART

NO. NO,

13 121248X

14 72050412

15 134300

16 121250X

17 123976X

21 171852

22 STD541431

24 19171912

25 127018X

DESCRIPTION

BushingSnap BIk Ny150 Id

Bolt Rdhd Sht Nk 1/4-20 x 1-1/2

Spacer Split 28 x 96 Zinc

SpringCprsn 1 27 BIk Pnt

Nut Lock 1/4 Lge Fig Gr. 5 Zinc

Bolt Shoulder 5/16-18 unc~2A

Nut Hex Lock w/Ins 5/16-18

Washer 17/32 x 1-3/16 x 12 Ga.

Bolt Shoulder 5/16-18 x ,62

NOTE: All component dimensionsgiven in U.S, inches

1 inch = 25.4 mm

TRACTOR -- MODEL NUMBER 917.275180

DECALS

210

KEY PART

NO. NO.

1 193307

2 196210

3 186280

4 186281

5 138047

6 133644

7 191777

8 172331

9 f 86282

10 156439

11 186283

DESCRIPTION

Decal, Oper, Instr.

Decal, Replacement

Decal, Hood, R.H.

Decal, Hood, LH.

Decal, Battery

Decal, Customer Maintenance

Decal, HP Engine

Decal, Mower Srs

Decal, Fender, Craftsman

Decal, Fender Danger

Decal, Panel Side

KEY PART

NO. NO.

13 194049

14 160396

15 179128

20 149516

- - 138311

- - 166960

-- 184310X428

*-184311X428

o- 196455

o - 196456

DESCRIPTION

Decal, Chassis

Decal, V-Belt Schematic

Decal, Deck B 42"

Decal Battery Dngr/Psn Eng

Decal, Lift Handle

Decal, Bypass

Pad, Footrest LH STLT

Pad, Footrest RH STLT

Manual, Owner's, English

Manual, Owner's, Spanish

WHEELS &TIRES

4,10

whmel_l

KEY PART

NO, NO.

1 59192

2 65139

3106222X

459904

5106732X624

6 278H

7 9040H

8 106108X624

9 138468

10 7152J

11 104757)(428

- - 144334

DESCRIPTION

Cap Value Tire

Stem Value

Tire FTs 15 x 6.0 - 6 Service

Tube Inner Front #35060

Rim Asm 6" frontWhite Service

FittingGrease

Bearing Flange

Rim Asm 8" rear White Service

Tire R"Is 20 x 8-8 Service

Tube Rear 9,5 x 8 Service

Cap Axle BIk 1 50 x 1 00

Sealant, Tire (10 oz. tube)

NOTE: All componentdimensionsgiven in U.S. inches

1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.275180

LIFT ASSEMBLY

/ i

/ /

lift-rh.lpiece_3

KEY PART

NO. NO.

1 159460

2 159471

3 105767X

412000002

5 19211621

6 120183X

7 125631X

8 122365X

11 139865

12 139866

DESCRIPTION

Washer Asm Inner SpringW/

Plunger

Shaft Asm, Lift

Pin Groove

E Ring #5133-62

Washer21/32 x 1 x21 Ga.

Bearing Nylong

Grip Handle Fluted

ButtonPlunger Read

LinkAsm Lift L.H.

LinkAsm Lift R.H.

KEY PART

NO, NO. DESCRIPTION

13 STD624006 Retainer Spring

t5 173288 Link Front

16 73350800 Nut Jam Hex 1/2-13 unc

17 175689 TrunnionBIk Zinc

18 73800800 Nut Lock w/Wsh I/2-13 unc

19 139868 Arm SuspensionMower

20 163552 Retainer Spring

31 169865 Searing, Pvt. Lift

32 73540600 Nut Crownlock3/8-24

NOTE: All componentdimensions givenin U,S. Inches

1inch = 25.4 mm

TRACTOR -- MODEL NUMBER 917.275180

MOWER DECK

,146

._47 142

42_D man-t-path sUt_3

28 27

.116

TRACTOR -- MODEL NUMBER 917.275180

MOWER DECK

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 165892 Mower Deck Assembly,42" 48 133944

2 STD533107 Bolt 52 139888

3 138017 Bracket Assembly,Sway Bar, 53 184907

Front 54 178515

4 165460 Bracket Sway Bar 38/42" Deck 55 155046

5 STD624008 Retainer Spring 56 165723

6 178024 Bar Sway Deck 59 141043

8 850857 Bolt, Hex 3/8-24 x 1.25 Gr. 8 67 184939

9 STD551137 Washer, Lock 68 144959

10 140296 Washer, Hardened 92 STD541437

(The following baldes are availa- 111 t79292

ble) 112 179293

11 138971 Blade, 42" Hi-Lift 113 17000510

(For bagging or discharging) 116 4898H

*- 134149 Blade, 42" MulchingStd 117 188606

(For mulching mowers only) 118 73930600

-- 139775 Blade, 42" Mulching Premium 119 19121414

(For better wear whan mulching) 129 19131312

13 137645 Shaft Assembly,Mandrel, Vented t 30 STD523710

14 128774 Housing, Mandrel, Vented 131 STD533710

15 110485)( Bearing, Ball, Mandrel 142 165890

16 174493 Stripper,Vented Mower Deck 143 157109

18 72140505 Bolt, Carriage 5/16-18 x 5/8 144 158634

19 132827 Bolt, Shoulder 145 165888

20 159770 Baffle, Vortex t46 171977

21 STD541431 Nut Crownlock5/I 6-18 unc 147 131335

23 177563 Bracket, Deflector 148 169022

24 105304X Cap, Sleeve 149 165898

25 123713X Spring, Torsion,Deflector 150 19091210

26 110452X Nut, Push 152 169676

27 130968X428 Shield, Deflector 158 17720408

28 19111016 Washer 11/32x5/8x16Ga, 159 72140614

29 131491 Rod, Hinge 184 19131410

30 173984 Screw Thdrol Washer Head 185 188234

31 187690 Washer, Spacer - - 130794

32 153535 Pulley,Mandrel

33 178342 Nut, Toplock,Flanged

34 STD533717 Bolt

36 131494 Pulley, Idler, Flat - - 171491

40 STD541437 Nut Crownlock3/8-16 unc

44 140088 Guard, Mandrel, L.H.

45 STD624003 Retainer

46 137729 Screw,Thd. Roll 1/4-20 x 5/8

Washer, Hardened

Bolt, Shoulder 5/16-18 unc

Arm Assembly,Pad, Brake

Washer, Hardened

Arm, Idler

Spacer, Retainer

Guard, TUV Idler

Knob CustomOval

V-Belt

Nut

Bracket Gauge Wheel Lh

Bracket Gauge Wheel Rh

Screw 5/16-18 unc

Bolt Shoulder

Wheel Gauge

Nut Centerlock 3/8-16 unc

Washer 3/8 x 7/8 x 4 Ga.

Washer 13/32 x t3/16 x 12 Ga.

Bolt, Fin Hex 3/8.16 unc x 1 Gr. 5

Bolt, Rdhd Sqnk 3/8-16 uncxl

Arm Spring Brake Mower

Bracket Arm Idler 42"

Keeper Belt42" ClutchCable

Pulley IdlerFiat

Bolt Carriage idler

Spring Extension

Spring Return Idler

Retainer SpringYellowZinc

Washer 9/32 x 3/4 x 10 Ga.

Cable Clutch42 In

Screw Hex Thd Cut 1/4-20 x 1/2

Bolt Rdhd Sqn 3/8-16 unc x 3/4

Washer 13/13 x7/8 x 10 Ga.

Head Asm Cable Clutch

Mandrel Assembly(includes

Housing, Shaft and Shaft

Hardware Only - Pulley Not

Included)

Replacement Mower, Complete

(Std. Deck-Order separately

gauge wheel components key

nos. 116 - 119).

NOTE; All component dimensionsgiven in U.S. inches

1 inch=25.4 mm

107

II "119

128

6 ~ SEALANT

57 - 20W50 OIL -78.80Z

127- SEAL AND O-RING KIT

o'n

r" i

![ o

COrn

ill

_0r-

--_m

o;0

OdD

TRACTOR -- MODEL NUMBER 917.275180

HYDRO TRANSAXLE --MODEL NUMBER 314-0510

KEY PART KEY PART

NO, NO, DESCRIPTION NO. NO. DESCRIPTION

1 170351 Kit,Main Housing 63 170410 Hfbcs 1/4-20 X 2 W/patch, Special

Main Housing, Machined Flange

Bushing .865 X .985 X .790 64 142892 Bolt, Nylok

2 170352 Kit,Side Housing 65 170411 Spacer, Brake TorsionSpring

Side Housing, Machined 67 170413 Bolt, Square Head -Brake

Bushing .865 X .985 X ,790 69 170415 Nut, Castle 5/16-24

Bushing .624 X .719 X .562 70 170416 Pin, Cottar 3/32x3/4

3170353 Kit, Center Section 71 170417 Brake Spring

Center Section, Machined 72 170418 Washer (310-0750)

Bushing .707 X .788 X .591 73 142884 Washer, Flat

74 170419 Seal, Oil

4 170354 Swashplate, Trunnion Machined

5 169898 Kit, Cylinder Block (10cc) Block- 75 170420 Ass'y Check Plug

76 170421 Bolt, Stud 5/16-24

Cylinder Piston Spring, 77 170422 Puck, Friction

CompressionWasher Thrust 78 142969 Spring

6 178322 SealantTube 79 142980 Spacer

7 170356 Hexflange Screw 1/4-20 X 1.25 80 150778 Nut, Nylon Insert Hex Lock 5116-24

8170357 Stud, 5/16-24 Flex Double End 61 170423 Wedge, Friction

9 170358 Shaft, Input 82 170424 Clip, Washer

10 170359 Retaining Ring 83 161168 Pin

11 170360 Spacer 64 170425 Fitting, 5/16 XSae 5/32 Tube

12 169870 Retaining Ring 85 170428 Hose, ExpansionTank

13 170361 Seal, Lip .67 X 1.58 X .276 87 173160 Cap, Vent

14 173158 Bearing, Ball 8203 (BDR) 88 178334 Bolt, Self Tapping (BDR)

16 170362 Hex Flange Head Screw 1/4-20 X 1.25 90 170430 Puck, Inner Wedge

17 170363 Seal, Lip 18 X 32 X 7 93 176431 Spring Clip, Housing

18 170364 Arm, Control 107 170432 Deflector

19 173159 Bearing,Thrust (10cc) 108 170438 Washer, Motor Shaft

.711D X 1.15OD X .03 Thick

23 170365 Check Plug Assembly

24 170366 Shaft Motor 109 170434 Plug, Straight Thread 9/16-t8

tll 170435 O-rJng.7X.301 ID

27 170367 Gear, Pinion, 13t 113 170437 Bracket, Support ExpansionTank

28 170368 10t/461Gear 119 191031 Kit, Fan-Washer*NutFan,71nHex

29 170369 Gear, 101Jack.shaft Lock Nut 1/2-20 (Nylon Insert) Washer,

30 170370 60t Bullgear Or Slotted, .53 X 1.63 X .06

31 170371 Sleeve Bsering.75 X1.75 X .625 120 188312 Pulley

32 170389 Sleeve Bearing (Outboard) 123 178800 Belt Keeper

.75 X 1.575 X .625 124 170444 Kit, Center Section Filter

33 142991 Washer B_,passCenter SectionMachining Base

34 170390 LipSeal, Axle Shaft Filter W/Poppet Check Plug Assembly,

35 170391 Shaft, Axle (Keyed, R.h,) .027 Washer Check Plug Assembly,

38 170392 Shaft, Axle (Keyed, Lb. ) Washer Spring, Bypass Actuator,

37 150792 Gear, Splined Dift. Bypass Deflector Bottom, Filter

(210-1000 & 310-0750) Bushing, .707 X .766 X .691

38 150793 Gear, Miter Diff.(210-1000 & 310-0750) 125 170445 Kit, Filter Bottom, Filter Spring, Bypass

Actuator,Bypass Deflector Base, Filter

39 150809 Differential Shaft (310-0750) W/Poppet

40 170393 Retaining Ring 126 191028 Kit, Fan/pulley Hex Jam 1/20-20 (Nylon

41 170394 Pin, Jackshaft Inser) Washer, OD Slotted,

42 170395 Magnet, Ring .53 X 1.63 X .06 Fan, 7 In Pulley

43 170396 Spring, Bypass 127 170447 Kit, Seal Lip Seal .67 X 1.58 X .276

44 150797 Bolt3/8-24 X 2-1/2 LipSeal 18 X 32 X 7

45 170397 Filter LipSeal .706 X 1.584 X .25

46 170398 Base, Filter Lip Seal .741 X .250 X .250 To

47 170399 Actuator, Bypass Oil Seal .625 X 1.0 X .25

48 170400 Rod, Bypass Actuator O-ring .07 X .301 ID

49 170401 Arm, Bypass 128 173165 Kit, ,ExpansionTank

50 170402 Retaining Ring .25 External Tank, Expansion Cap, Vent

51 170403 Seal, Lip .741 X .25 X .25 Bolt, Self Tapping 10-32 X 1/2

52 170404 Washer, Fiat 0.050"(210-I000) Bracket, Support ExpansionTank

53 170408 Retaining Ring Silicon Sponge 1/2 X 1/2 X 3/16

54 170406 Bearing, Center Block 129 191032 Cap, ExpansionTankShipping

55 142977 Spring, Helical Compression 130 186352 Kit, BrakeArm And Spring

56 142978 Washer, BlockThrust Arm, Brake

Spring, Brake Arm Bias

57 ...... 20W-50 Oil InstructionSheet

58 142929 Kit, BrakeYoke 900 166768 Transaxle

59 170408 Rotor, Brake

60 142883 Brake Puck NOTE: Allcomponent dimensions givenin U.S. inches

61 142882 Brake Puck Plate 1 inch=25.4 mm

62 170409 Pin, Brake Actuating

TRACTOR -- MODEL NUMBER 917.275180

KOHLER ENGINE-MODEL NUMBER SV590,TYPE NUMBER 0004

CYLINDER HEAD, VALVE AND BREATHER I

CRANKCASE

TRACTOR - - MODEL NUMBER 917.275180

KOHLER ENGINE-MODEL NUMBER SV590,TYPE NUMBER 0004

HEADfVALVFJBREATHER CRANKCASE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO, DESCRIPTION

1 2009607S Kit, valve cover (Includes 2) 1 ....... Crankcase (USE: Short Block20

2 20041 13S Gasket, valve cover 522 02)

3M645020S Screw, hex. flange M6xl.0x20 2 2513957S Plug, sq. hd. pipe 3/8"

(7) 3 2003201S Seal, oil

4 2032601S Hose, breather 4 2006704S Rod, connecting

5 2059901S Kit, rocker arm pivot (2) (In- 5 2097405S Piston w/Ring Set (Includes 6,7)

cludes 6) 6 2010802S Ring Set (89 ram)

62008604S Screw, set (2) 7 2001804S Retainer, pistonpin (2)

7201860fS Arm, rocker (2) 8 2012302S Tube, drain back

8 2008603S Screw, set rockerpivot (2) 9 2075504S Kit,balance weight (Includes

9 2014603S Plate, push rodguide (2) 10,11)

10 2006201S Kit, retainer (2) (Includes 6) 10 2008616S Kit, screw/guide pin

11 2017301S Cap, valve spring (2) 11 2042302S Shoe, guide

12 2008903S Spring, valve (2) 12 1215405S Clip, hitch pin

13 20 086 02S Screw, hex.flange M10xlSx37 13 M631015S Washer, plain 6 mm

(6) 14 X25102S Washer, plain

14 1246805S Washer, flat 1/2" 15 2014402S Shaft, governor cross

15 2031801S Head, cylinder 16 2039302S Pump assembly,oil (Includes

16 2001601S Valve, exhaust 1719)

17 2001701S Valve, intake 17 2011202S Spacer, oil pumpscrew (2)

18 20841 02S Kit, cylinderhead gasket repair 18 20 086 13S Screw,oil pump (2)

(Includes carburetorgasket, ail" 19 2003207S Seal, oil pump outlet

cleaner base gasket, 20 2014406S Shaft center, cam Exhaust

19 20411 04S Rod,push(2) (Includes 21)

21 2046801S Washer, thrust

22 200900f S Lever assembly, cam (2) (In-

cludes 23)

23 2009606S Sorew, shoulder

24 2001003S Gear assembly, cam (Includes

2527)

25 20 089 06S Spring, ACR

26 20 044 16S Weight, ACR

27 2046803S Washer, thrust ACR (2)

NOTE: Allcomponent dimensions givenin U.S. inches

1 inch ==25.4 mm

TRACTOR -- MODEL NUMBER 917.275180

KOHLERENGINE-MODELNUMBERSV590,TYPENUMBER0004

IGNITION/ELECTRICALI t

BLOWER HOUSING AND BAFFLES I

TRACTOR --MODEL NUMBER 917.275180

KOHLER ENGINE-MODEL NUMBER SV590,TYPE NUMBER 0004

IGNITION/ELECTRICAL

KEY PART

NO. NO. DESCRIPTION

2016202S Screen, grass

1208614S Screw,hex. flange Mf0x1Sx46

1246803S Washer, spring3/16"

2014602S Plate, fan mounting

2015701S Fan

X4215S Key,woodruff

2002505S Flywheel

M561025S Screw, hex,flange M5xO.8x25

(4)

231285S Clip, cable (2)

20 086 17S Screw (2)

23787&S Kit, stator

20 154 02S Clip, wire

236602S Connector, body

M545020S Screw, hex,flange M5xO.8x20

(2)

41 40309S Rectifierregulator

1213202S Plug, spark

2058401S Module, ignition

NOT ILLUSTRATED

2515408S Clip, cable

2012301S Tube, RFI shield

20t 7601S Harness, wiring

BLOWER HOUSING & BAFFLES

KEY PART

NO. NO. DESCRIPTION

1 2002703S

2 2008606S

NOTILLUSTRATED

-- 2011315S

-- 2511339S

Housing, blower

Screw, shoulderM5xO.8x36 (4)

Decal, 18 H P (SV540)

Decal, clear lamination

AIR INTAKE/FILTRATION

KEY PART

NO. NO. DESCRIPTION

2009604S

2534104S

2008302S

2009401S

12041 02S

Cover, air cleaner

Knob, cover (2)

Element, aircleaner

Kit,air cleaner base (Includes 6)

Gasket, air cleaner base

NOTE; All component dimensions given in U.S. inches

1 inch =25.4 mm

TRACTOR -- MODEL NUMBER 917.275180

KOHLER ENGINE-MODEL NUMBER SV590,TYPE NUMBER 0004

STARTING SYSTEM I OIL PAN/LUBRICATION I

ENGINE CONTROLS

TRACTOR - - MODEL NUMBER 917.275180

KOHLERENGINE-MODELNUMBERSV590,TYPENUMBER0004

STARTING SYSTEM

KEY PART

NO, NO. DESCRIPTION

22009801S Starter assembly, inertiadrive

2510031S Nut, hex,serrated flange (2)

OIL PAN/LUBRICATION

KEY PART

NO. NO. DESCRIPTION

t2004002S

2 2015301S

32000903S

4 2513960S

5 5205002S

620041 01S

72009602S

32004102S

9 2014403S

10 2031003S

11 1238001S

12 M545013S

13 M851030S

14 20 032 01S

15 2515502S

Kit, dipstickassembly (Includes

ORing, dipstick(2)

Plate assembly, closure

(Includes 4,10,11 )

Plug, pipe 1/8"hex.ctsk. (2)

Filter, oll

Gasket, closure plate

Kit, oil passage cover (Includes

Gasket, oil passage

Shaft, governor gear

Kit,gear and weight assembly

(includes 11)

Pin, governor regulating

Screw, hex. flange M5xO.8x13

(6)

Screw, hex. flange M8x1.25x30

(14)

Seal, oil

Connector, 90 degree

ENGINE CONTROLS

KEY PART

NO. NO. DESCRIPTION

2053604S

2008618S

2008912S

2046806S

1223701S

2408643S

M664020S

2007905S

1208911S

2008610S

5221104S

X221 1S

2009002S

1210007S

2008911S

25 158 11S

2007904S

2515808S

2008910S

Control assembly, speed (In-

cludes 24)

Screw, thread forming

Spdng, speed control

Washer, nylon shoulder

Clamp, cable

Screw, torx hd.ctsk. M5xO.Sxl 6

Screw, lobed acid. M6x1.0x20

(2)

Linkage, choke single wire

Spring, speed control

Screw,thread forming

M4xO.7x25

Bolt, round head 1/420x1"

Washer, lock 1/4"

Lever, governor

Nut, hex.flange 11420"

Spring, governor

Bushing,throttle linkage

Linkage, throttle

Bushing, linkage retaining

Spring, linkage

NOTE: All component dimensionsgiven inU.S. inches

1 inch= 25.4 mm

TRACTOR - - MODEL NUMBER 917.275180

KOHLER ENGINE-MODEL NUMBER SV590,TYPE NUMBER 0004

CRANKSHAFT I EXHAUST I

FUEL SYSTEM I

TRACTOR - - MODEL NUMBER 917.275180

KOHLER ENGINE-MODEL NUMBER SV590,TYPE NUMBER 0004

CRANKSHAFT

KEY PART

NO. NO. DESCRIPTION

531 02 9552 Crankshaft (Includes 2)

531 029511 Key 3/16"

531 029512 Gear, crankshaft

EXHAUST

KEY PART

NO, NO. DESCRIPTION

1 2507204S

2 20041 12S

-- 2052202

-- 2075505S

FUEL SYSTEM

Stud, exhaust (2)

Gasket, exhaust

Short Block

Kit,overhaut/gasket set

KEY PART

NO. NO, DESCRIPTION

20041 07S

2026501S

M651020S

2085316S

12041 01S

12041 02S

2007205S

M641060S

2008611S

25 237 14S

2535314S

1205013S

Gasket, heat deflector

Deflector,heat

Screw, hex.flange M6x1.0x20

Carburetor w/gaskets (includes

5,s)

Gasket, carburetor

Gasket, air cleaner

Stud, carburetormounting

Nut, hex. flange M6xl.0

Screw, carb S60xl.42x85

Clamp, hose (6)

Line, fuel 7"

Filter, fuel

NOT ILLUSTRATED

X221 1S Washer, lock 1/4"(ground)

1275702S Kit, float

1275703S Kit, carburetor repair

1275733S Kit, solenoid repair

1275737S Kit, bowl replacement w/gaskets

1245403S Tie, wire

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

1. Fold this page along dotted line Indicated above.

2. Hold page before you so that its left edge is vertically parallel to a tree

trunk or other upright structure.

3. Sight across the fold In the direction of hill slope you want to measure.

4. Compare the angle of the fold with the slope of the hill.

Your Home

For repair- in your home -of all major brand appliances,

lawn and garden equipment, or heating and cooling systems,

no matter who made it, no matter who sold itl

For the replacement parts, accessories and

owner's manuals that you need to do-it-yourself.

For Sears professional installation of home appliances

and items like garage door openers and water heaters.

1-800-4-MY-HOME ®Anytime, dayornight

(1-800-469-4663) (U.S.A. and Canada)

www.sears.com www.sears.ca

Our Home

For repair of carry-in products like vacuums, lawn equipment,

and electronics, call or go on-line for the nearest

Sears Parts and Repair Center.

1-800488-1222 AnyUme,dayornight(U.S.A.only)

www.sears.com

To pumhase aprotection agreement(U.S.A.)

or maintenance agreement(Canada) on aproduct servicedby Sears:

1-800-827-6655 (U.SA) 1-800-361-6665 (Canada)

Para pedir servidode reparadbn

adomicilio, y para ordenar piezas:

1.888-SU-HOGAR sM

(I-888-784-6427)

Au Canadapourserviceen franr,.ais:

1-800-LE-FOYERMc

(I-800533-6937)

www.sears.ca

Sears 02410

®Registered Trademark /TMTrademark/SMService Mark of Seam, Roebuck and Co.

®Marca Registrada /TM Marca de FSbrica/s_ Mama de Serviclo de Sears, Roebuck and Co.

MCMarque de commerce/MD Marque d6pos_e de Sears, Roebuck and Co.

196455 Rev. 1 04.05.05 TR Printed in U.S.A.

Craftsman 917275180 User Manual TRACTOR Manuals And Guides L0521897

CRAFTSMAN Lawn, Tractor Manual L0521897 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

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