Craftsman 917275180 User Manual TRACTOR Manuals And Guides L0521897

CRAFTSMAN Lawn, Tractor Manual L0521897 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

User Manual: Craftsman 917275180 917275180 CRAFTSMAN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN TRACTOR #917275180. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman TRACTOR Manual

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Owner's Manual

JCRAF¥$MAN°I
LAWN TRACTOR
19.0 HP, 42" Mower
Electric Start
Automatic Transmission
Model No.
917.275180

differently
This
product
from
haspreviously
a low emission
built engines.
engine which
Beforeoperates
you start the
engine, read and understand this Owner's Manual,

IMPORTANT:

For answers to your questions

Read and follow all Safety
Rules and Instructions before
operating this equipment.

about this product, Call:

1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A
Visit our Craftsman website:www.sears.com/craftsman

I
I

Warranty ................................................
Safety Rules ..........................................
Product Specifications
...........................
Assem blyPre-Operation
........................
Operation .............................................
Maintenance
.......................................

LIMITED

WARRANTY

ON CRAFTSMAN

2
3
6
8
11
18

Maintenance Schedule ........................
18
Service and Adjustments ..................... 23
Storage ................................................
29
Troubleshooting
...................................
30
Repair Parts .........................................
34
Sears Service ........................
Back Cover

RIDING

EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's manual,
Sears will repair or replace free of charge any parts that are found to be defective in
material or workmanship according to the guidelines of coverage listed below. Sears will
also provide free labor for these applicable warranted parts for the two full years. During
the first 30 days of purchase, there will be no charges to service the product at your
home for issues covered by this warranty. (See exclusions below), For your convenience, IN HOME warranty service will still be available after the first 30 days of purchase, but a trip charge will apply. This charge will be waived if the Craftsman product is
dropped off at an authorized Sears location. For the nearest authorized Sears location,
please call 1-800-4-MY-HOME®.
This warranty applies only while this product is within
the United States.
This Warranty does not cover:
• Expendable items which become worn during normal use, including but not limited to
blades, spark plugs, air cleaners, belts, and oil filters.
• Standard Maintenance Servicing, oil changes, or tune-ups
• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
• Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over-speeding the engine.
• Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper
grade and amount of engine oil, failure to keep the deck clear of flammable debris,
or failure to maintain the equipment according to the instructions contained in the
owner's manual.
• Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale). In general, fuel should be used within 30 days of its purchase date.
• Normal deterioration and wear of the exterior finishes, or product label replacement.
• Riding equipment used for commercial or rental purposes.
LIMITED WARRANTY
ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship
and our testing determines the battery
will not hold a charge, Sears will replace the battery at no charge. Duringthe
first 30
days of purchase, there will be no charges to replace the battery at yourHOME.
After
the first 30 days, for your convenience,
IN-HOME warranty service will still be available but a trip charge will apply. This charge will be waived if the Craftsman product is
dropped off at an authorized Sears location. For the nearest authorized Sears location,
please call 1-800-4-MY-HOME®.

This battery warranty applies only while this product is within the United States.
This warranty gives you specific legal rights, and you may also have other rights, which
vary, from state to state.
Sears, Roebuck

and Co.,Dept.817WA,

Hoffman

Estates,

IL 60179

IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious
injury or death.
•

_WARNING:
In order to prevent accidental starting when setting up, transporting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark
plug.
_WARNING:
Do not coast down a hill in
neutral, you may lose control of the tractor.
,_WARNING:
Tow only the attachments
that are recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Operate only at the lowest possible speed
when on a slope. Too heavy of a load,
while on a slope, is dangerous. Tires can
lose traction with the ground and cause
you to lose control of your tractor.
_WARNING.Engine exhaust, some of
its constituents, and certain vehicle components contain or emit chemicals known
to the State of California to cause cancer
and birth defects or other reproductive
harm.

•

•
•

•

•
•

_bWARNING: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.
Wash hands after handling.

•
•
•

I. GENERAL
OPERATION
• Read, understand, and follow all
instructions on the machine and in the
manual belore starting.
• Do not put hands or feet near rotating
parts or under the machine. Keep clear
of the discharge opening at all times.
• Only allow responsible adults, who are
familiar with the instructions,to operate
the machine.
• Clear the area of objects such as
rocks, toys, wire, etc., which could be
picked up and thrown by the blades.
• Be sure the area is clear of bystanders before operating. Stop machine if
anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary. Always look down
and behind before and while backing.

•

Never direct discharged material
toward anyone. Avoid discharging
material against a wall or obstruction.
Material may ricochet back toward the
operator. Stop the blades when crossing gravel surfaces.
Do not operate machine without the
entire grass catcher, discharge guard,
or other safety devices in place and
working.
Slow down before turning.
Never leave a running machine
unattended. Always turn off blades,
set parking brake, stop engine, and
remove keys before dismounting.
Disengage blades when not mowing.
Shut off engine and wait for all parts to
come to a complete stop before cleaning the machine, removing the grass
catcher, or unclogging the discharge
guard.
Operate machine only in daylight or
good artificial light.
Do not operate the machine while
under the Influence of alcohol or drugs.
Watch for traffic when operating near
or crossing roadways.
Use extra care when loading or unloading the machine into a trailer or
truck.
Always wear eye protection when operating machine.
Data indicates that operators, age 60
years and above, are involved in a
large percentage of riding mower-related injuries. These operators should
evaluate their ability to operate the
riding mower safely enough to protect
themselves and others from serious
injury.
Followthe manufacturer's recommendation for wheel weights or counterweights.
Keep machine free of grass, leaves or
other debris build-up which can touch
hot exhaust / engine parts and burn.
Do not allow the mower deck to plow
leaves or other debris which can cause
build-up to occur. Clean any oil or fuel
spillage before operating or storing the
machine. Allow machine to cool before
storage.

II. SLOPE OPERATION
Slopes are a major factor related to loss of
control and tip-over accidents, which can
result in severe injury or death. Operation on all slopes requires extra caution. If
you cannot back up the slope or if you feel
uneasy on it, do not mow it.
• Mow up and down slopes, not across.
• Watch for holes, ruts, bumps, rocks, Or
other hidden objects. Uneven terrain
could overturn the machine. Tall grass
can hide obstacles.
• Choose a low ground speed so that
you will not have to stop or shift while
on the slope.
• Do not mow on wet grass. Tires may
lose traction.
Always keep the machine in gear when
going down slopes. Do not shift to
neutral and coast downhill.
• Avoid starting, stopping, or turning on
a slope. If the tires lose traction, disengage the blades and proceed slowly
straight down the slope.
• Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction, which
could cause the machine to roll over.
• Use extra care while operating machine with grass catchers or other attachments; they can affect the stability
of the machine. Do no use on steep
slopes.
• Do not try to stabilize the machine by
putting your foot on the ground.
• Do not mow near drop-offs, ditches,
or embankments. The machine could
suddenly roll over if a wheel is over the
edge or if the edge caves in.

•

•
•

Never carry children, even with the
blades shut off. They may fall off and
be seriously injured or interfere with
safe machine operation. Children who
have been given rides in the past may
suddenly appear in the mowing area
for another ride and be run over or
backed over by the machine.
Never allow children to operate the
machine.
Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may block your view of a child.

IV. TOWING
•

•

•
•

•

Tow only with a machine that has a
hitch designed for towing. Do not attach towed equipment except at the
hitch point.
Follow the manufacturer's recommendation for weight limits for towed
equipment and towing on slopes.
Never allow children or others in or on
towed equipment.
On slopes, the weight of the towed
equipment may cause loss of traction
and loss of control.
Travel slowly and allow extra distance
to stop.

V. SERVICE
SAFE HANDLING

OF GASOLINE

To avoid personal injury or property
damage, use extreme care in handling
gasoline. Gasoline is extremely flammable
and the vapors are explosive.
• Extinguish all cigarettes, cigars, pipes,
and other sources of ignition.
• Use only approved gasoline container.
• Never remove gas cap or add fuel with
the engine running.Allow engine to
cool before refueling.
• Never fuelthe machine indoors.
• Never store the machine or fuel container where there is an open flame,
spark, or pilot light such as on a water
heater or other appliances.
• Never fill containers inside a vehicle
or on a truck or trailer bed with plastic
liner. Always place containers on the
ground away from your vehicle when
filling.

IlL CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the machine
and the mowing activity. Never assume
that children will remain where you last
saw them.
• Keep children out of the mowing area
and in the watchful care of a responsible adult other than the operator.
• Be alert and turn machine off if a child
enters the area.
• Before and while backing, look behind
and down for small children.

•

Remove gas-powered equipment from
the truck or trailer and refuel it on the
ground. If this is not possible, then
refuel such equipment with a portable
dispenserC°ntainer'
nozzle.rather
than from a gasoline

•

Keep the nozzle in contact with the rim
of the fuel tank or container opening at
all times until fueling is complete. Do
not use a nozzle lock-open device.
If fuel is spilled on clothing, change
clothing immediately.
Never overfill fuel tank. Replace gas
cap and tighten securely,

•

GENERAL SERVICE
Never operate machine in a closed
area.
• Keep all nuts and bolts tight to be sure
the equipment is in safe working condition.
• Never tamper with safety devices,

•

•
•

•

•
•

Be sure the area is clear of bystanders before operating. Stop machine if
anyone enters the area.
Nevercarry passengers.
Do not mow in reverse unless absolutely necessary. Always look down
and behind before and while backing.
Never carry children, even with the
blades shut off. They may fall off and
be seriously injured or interfere with
safe machine operation. Children who
have been given rides in the past may
suddenly appear in the mowing area
for another ride and be run over or
backed over by the machine.
Keep children out of the mowing area
and in the watchful care of a responsible adult other than the operator.
Be alert and turn machine off if a child

•
•

•

enters the area.

Check their proper operation regularly.
Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage and remove any fuel-soaked
storing.debris"
Allow machine to cool before
If you strike a foreign object, stop and
inspect the machine. Repair, if necessary, before restarting.
Never make any adjustments or repairs
with the engine running.
Check grass catcher components and
the discharge guard frequently and
replace with manufacturer's recommendedblades
parts, are
when
necessary.
Mower
sharp.
Wrap the
blade or wear gloves, and use extra
caution when servicing them.
Check brake operation frequently. Adjust and service as required.
Maintain or replace safety and instruction labels, as necessary.

Before and while backing, look behind
and down for small children.
Mow up and down slopes (15 ° Max),
not across.
Choose a low ground speed so that
you will not have to stop or shift while
on the slope.
Avoid starting, stopping, or turning on
a slope. If the tires lose traction, disengage the blades and proceed slowly
straight down the slope.
If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.
Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

PRODUCT

SPECIFICATIONS

Gasoline
Capacity
and Type:
Oil Type
API-SG-SL):

2.0 Gallons
Unleaded
Regular
SAE 10W30(above 32°F
SAE 5W-30
(Below 32°F)

_Oil Capacity:
Spark Plug:
GAP: .030")
Ground Speed
(MPH):
Tire Pressure:

Filter: 3.0 Pints
Champion RCt 2YC

In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states
may have similar laws. Federal laws apply
on federal lands. A spark arrester for the
muffler is available through your nearest
Sears service center (See REPAIR PARTS
section of this manual).
REPAIR PROTECTION
AGREEMENTS
Congratulations on making a smart purchase. Your new Craftsman® product is
designed and manufactured for years of
dependable operation. But like all products, it may require repair from time to
time. Thats when having a Repair Protection Agreement can save you money and
aggravation.
Purchase a Repair Protection Agreement
now and protect yourseff from unexpected
hass/e and expense.
Here's what's included in the Agreement:
• Expert service by our t 2,000 profesional repair specialists.
• Unlimited service and no charge for
parts and labor on all covered repairs.
• Product replacement if your covered
product can't be fixed.
• Discount of 10% from regular price of
service and service-related parts not
covered by the agreement; also, 10%
off regular price of preventive maintenance check.
• Fast help by phone- phone support
from a Sears technician on products
requiring in-home repair, plus convenient repair scheduling.
Once you purchase the Agreement, a
simple phone call is all that it takes for you
to schedule service. You can call anytime
day or night, or schedule a service appointment online.
Sears has over 12,000 professional repair
specialists, who have access to over 4.5
million quality parts and accessories.
That's the kind of professionalism you can
count on to help prolong the life of your
new purchase for years to come. Purchase
your Repair Protection Agreement today!
Some limitations and exclusions apply.
For prices and additional information
call 1-800-827-6655.

Forward: 5.5
Reverse: 2.4
Front: 14 PSI
Rear: 10 PSI

Charging System: 15 Amps @3600RPM
Battery:

Blade Bolt
Torque:

Amp/Hr:
35
Min. CCA: 280
Case Size: UIR
27-35 Ft. Lbs.

CONGRATULATIONS on your purchase
of a new tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance.
Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained technicians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructionswill enable you to assemble
and maintain your tractor pmpedy. Always
observe the "SAFETY RULES".
CUSTOMER
RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintaining, caring for and using your tractor.
• Follow the instructions under"Maintenance" and "Storage" sections of this
owner's manual.
_,WARNING:
This tractor is equipped
with an internal combustion engine and
should not be used on or near any unimproved forest-covered, brush-covered or
grass-covered land unless the engine's
exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator.

SEARS

INSTALLATION

SERVICE

For Sears professional installation of home
appliances, garage door openers, water
heaters, and other major home items, in
the U.S.A. call 1-800-4-MY-HOME®

Steering Wheel

. Steering
Wheel Insert

(1) Large Flat Washer

Steering j
Boot

Steering
Wheel Adapter

Extension
Shaft
Steering

(1) 5/16 Lock Washer
(1) Hex Bolt
5/16-18 x 4

(1) Washer
17/32 x 1-3/16 x 12
Gauge

_(1)

Knob

For Future Use

Keys

Slope Sheet

Your new tractor has been assembled at the factory with the exception of those parts left
unassembled for shipping purposes• To ensure safe and proper operation of your tractor
all parts and hardware you assemble must be tightened securely. Use the correct tools
as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly
easier• Standard wrench sizes you need
are listed below.
(1) 3/4"wrench
(1) Pliers
(1) 1/2" wrench
(1) Utility knife
(1) Tire pressure gauge
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating position (seated behind the steering wheel).

_._._
T_5,

Insert
_'_ 5:16
6LoHekX
WE
:_he r

Large Flat

Steering..._
Wheel i

Steering

_Boot

Tabs

TO REMOVE TRACTOR FROM
CARTON

Adapter----______._

UNPACK CARTON

Extension
Shaft

1. Remove all accessible loose parts and
parts boxes from carton.
2. Cut along dotted lines on all four panels of carton. Remove end panels and
lay side panels flat.
3. Check for any additional loose parts or
cartons and remove.

Lower
Steering

...l
. _-- -L 4"L

Shaft _

;"-.

-_'_---,

_Tab
Slots

BEFORE REMOVING TRACTOR
FROM SKID
ATTACH STEERING WHEEL

..<-

,,;"

ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower steering shaft.
2. Place tabs of steering boot over tab
slots in dash and push down to secure•

IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.

INSTALL STEERING WHEEL
3. Position front wheels of the tractor so
they are pointing straight forward.
4. Remove steering wheel adapter from
steering wheel and slide adapter onto
steering shaft extension.
5. Position steering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
6. Assemble large flat washer, 5/16 lock
washer, 5/16 hex bolt and tighten
securely.
7. Snap steering wheel insert into center
of steering wheel•
8. Remove protective materials from tractor hood and grill.

1. Remove adjustment knob and flat
washer securing seat to cardboard
packing and set aside for assembly of
seat to tractor.
2. Pivot seat upward and remove from
the cardboard packing, Remove the
cardboard packing and discard.
3. Place seat on seat pan so head of
shoulder bolt is positioned over large
slotted hole in pan.
4. Push down on seat to engage shoulder
bolt in slot and pull seat towards rear of
tractor.

INSTALL

SEAT

Adjust seat before tightening adjustment
knob.

Pivot seat and pan forward and assemble adjustment knob and flat
washer loosely. Do not tighten.
6. Lower seat into operating position and
sit in seat,

7. Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.
8. Get off seat without moving its adjusted position.
9. Raise seat and tighten adjustment
knob securely.

Seat Pan_

Bolt

Flat Wa_,

NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise
attachment lift lever to its highest position.
2. Release parking brake by depressing
clutch/brake pedal.
3. Place freewheel control in "transmission disengaged" position (See "TO
TRANSPORT" in the Operation section
of this manual).
4. Roll tractor forward off skid.
5. Remove banding holding deflector
shield up against tractor.
TO DRIVETRACTOR

•

Operation section
function

OFF

SKID

for location

(See
and

of controls)

,_WARNING:
Before starting, read, understand and follow all instructions in the

Adjustment Knob =w

Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be sure
the area in front of tractor is clear of other
people and objects.
1. Be sure all the above assembly steps
have been completed.
2. Check engine oil level and fill fuel tank
with gasoline.
3. Place freewheel control in "trans-

CHECK BA'R'ERY
1. Lilt seat pan to raised position.
NOTE: If this battery is put into service
after month and year indicated on label
(label located between terminals) charge
battery for minimum of one hour at 6-10
amps. (See "BAI-I'ERY" in Maintenance
section of this manual for charging instructions).

mission engaged" position. (See "TO
TRANSPORT"
in the Operation section
of this manual).
4. Sit on seat in operating position,
depress clutch/brake pedal and set the
parking brake.
5. Place motion control lever in neutral
(N) position.
6. Press lift lever plunger and raise
attachment lift lever to its highest position.
7. Start the engine. After engine has
started, move throttle control to idle
position.
8. Release parking brake.
9. Slowly move the motion control lever
forward and slowly drive tractor off
skid.
10. Apply brake to stop tractor, set parking
brake and place motion control lever in
neutral position.
11. Turn ignition key to "STOP" position.
Continue with the instructions that follow.

Label

CHECKTIRE

The tires on your tractor were overinflated
at the factory for shipping purposes. Correct tire pressure is important for best
cutting performance.
• Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section
of this manual.
CHECK

DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the Service
and Adjustments section of this manual.
CHECK FOR PROPER POSITION
OF ALL BELTS
See the figures that are shown for replacing motion and mower blade drive belts
in the Service and Adjustments section
of this manual. Verify that the belts are
routed correctly.
CHECK

I/CHECKLIST

PRESSURE

BRAKE

SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly
adjusted. See "TO ADJUST BRAKE" in
the Service and Adjustments section of
this manual.

Before you operate your new tractor, we
wish to assure that you receive the best
performance and satisfaction from this
quality product.
Please review the following checklist:
,/ All assembly instructions have been
completed.
,I No remaining loose parts in carton.
•/ Battery is properly prepared and
charged.
(Minimum 1 hour at 6 amps).
,/Seat is adjusted comfortably and tightened securely.
,I All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory).
J" Be sure mower deck is properly leveled
side-to-side/front-to-rear
for best cutting
results. (Tires must be properly inflated
for leveling).
,/Check
mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
/ Check wiring. See that all connections
are still secure and wires are properly
clamped.
•/ Before driving tractor, be sure freewheel
control is in "transmission
engaged"
position (see `TO TRANSPORT"
in the
Operation section of this manual).
While learning how to use your tractor, pay
extra attention to the following important
items:
,/Engine oil is at proper level.
,/Fuel tank is filled with fresh, clean, regular unleaded gasoline.
,/Become
familiar with all controls - their
location and function. Operate them
before you start the engine.
,/Be sure brake system is in safe operating condition.
•/ Be sure Operator Presence System
and Reverse Operation System (ROS)
are working properly (See the Operation and Maintenance sections in this
manual).
is important to purge the transmission
before operating your tractor for the first
time. Follow proper starting and transmission purging instructions (See "TO
START ENGINE" and "PURGE TRANSMISSION" in the Operation section of
this manual).

,/It

These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.

REVERSE

NEUTRAL

ENGINE OFF

HIGH

REVERSE
OPERATION
SYSTEM (ROS)

OVER TEMP
LIGHT

FUEL

ENGINE ON

OiL PRESSURE

I'.,I

LOW

CHOKE

ENGINE START

BA'n'ERY

FAST

PARKING BRAKE

REVERSE

FORWARD

SLOW

PARKING BRAKE
LOCKED

MOWER HEIGHT

PARKING BRAKE
UNLOCKED

MOWER LIFT

m
AI"rACHMENT
CLUTCH DISENGAGED

ATTACHMENT
CLUTCH ENGAGED

BRAKE/CLUTCH
PEDAL

KEEP AREA CLEAR
SLOPE HAZARDS
ISEE SAFETY RULES SECTION)

DANGER
which,if
will resultindicatesa
in death orhazard
serious
Injury.not avoided,

LIGHTS ON

WARNING
indicatesa
hazard
which,if
notavoided,
could
result
In death or
serious
Injury.
FREE WHEEL
(Automatic Models only)

CAUTION
indicates
a hazardwhich,
ifnot avoided,
might result
In minor
or moderate Injury.

DANGER, KEEP HANDS
AND FEET AWAY

Failure to follow instructions
could result in serious injury or
death. The safety alert symbol
is used to identify safety information about hazards which can
result in death, serious injury

CAUTION when used without the alert symbol,
indicatesa situationthat could result In damage
to the tractor and/or engine.
_HOT
,114 ,..

SURFACES indicatesa hazard which,
if not avoided, could result In death serious injury

and/or property damage.
FIRE indicates
hazardwhich,
notavoided,
could
result inadeath,
serious ifInjury
and/or
property damage.

and/or property damage.

KNOW YOUR TRACTOR
READTHIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.

Attachment
Clutch Lever

Ignition Switch
ROS "ON" Position

Lift Lever Plunger

Attachment
Lift Lever

Throttle/Choke
Control

Height
Adjustment
Indicator

Clutch/Brake
Pedal

Freewheel
Control

Parking Brake Lever

Motion Control
Lever
02_8_LSW

Our tractors conform to the safety standards of the
American National Standards Institute.
ATTACHMENT
CLUTCH LEVER - Used
to engage the mower blades, or other attachments mounted to your tractor.
ATTACHMENT
LIFT LEVER - Used to
raise, lower, and adjust the mower deck or
other attachments mounted to your tractor.
CLUTCH/BRAKE
PEDAL - Used for
deelutching and braking the tractor and
starting the engine.
FREEWHEEL
CONTROL - Disengagages
transmission for pushing or slowly towing
the tractor with the engine off.
IGNITION SWITCH - Used for starting and
stopping the engine.

LIFT LEVER PLUNGER - Used to release
attachment lift lever when changing its
position.
LIGHT SWITCH - Turns the headlights on
and off.
MOTION CONTROL LEVER - Selects the
speed and direction of tractor.
PARKING BRAKE LEVER - Locks clutch/
brake pedal into the brake position.
REVERSE OPERATION SYSTEM (ROS)
"ON" POSITION - Allows operation of
mower deck or other powered attachment
white in reverse.
THROTTLE/CHOKE
CONTROL - Used
for starting

and controlling engine speed.

The operation of any tractor can result in foreign objects thrown into the I
eyes, which can result in severe eye damage. Always wear safety glasses I
or eye shields while operating your tractor or performing any adjustments I
or repairs. We recommend standard safety glasses or a wide vision safety
mask worn over spectacles.
HOW TO USE YOUR TRACTOR
TO SET PARKING

BRAKE

Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator
to leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal all the way
down and hold.
2. Pull parking brake lever up and release
pressure from clutch/brake pedal.
Pedal should remain in brake position.
Make sure parking brake will hold tractor secure.
Attachment Clutch Lever
Throttle/
"Engaged" Position
Choke
, Ignition Key
Position
"Brake"

Motion Control

"Disengaged"
Position
Brake
Pedal

Parking Brake
"Engaged"
Position

STOPPING

MOWER BLADES • To stop mower blades, move attachment
clutch lever to "DISENGAGED" position.

J
• Never use choke to stop engine.
IMPORTANT:
Leaving the ignition switch
in any position other than "STOP" will
cause the battery to discharge and go
dead.
NOTE: Under certain conditions when
tractor is standing idle with the engine running, hot engine exhaust gases may cause
"browning" of grass. To eliminate this possibility, always stop engine when stopping
tractor on grass areas.
_CAUTION:
Always stop tractor completely, as described above, before leaving
the operator's position.
TO USE THROTTLE

CONTROL

Always operate engine at full throttle.
• Operating engine at less than full
throttle reduces the battery charging
rate:
• Full throttle offers the best bagging and
mower performance.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the motion control lever.
1. Start tractor with motion control lever in
neutral (N) position.
2. Release parking brake.
3. Slowly move motion control lever to
desired position.

TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever
determines the cutting height.
• Grasp lift lever.
• Press plunger with thumb and move
lever to desired position.
The cutting height range is approximately 1-1/2 to 4". The heights are measured from the ground to the blade tip with
the engine not running. These heights
are approximate and may vary depending
upon soil conditions, height of grass and
types of grass being mowed.
• The average lawn should be cut to approximately 2-1/2 inches during the cool
season and to over 3 inches during hot
months. For healthier and better looking
lawns, mow often and after moderate
growth.
• For best cutting performance, grass over
6 inches in height should be mowed
twice. Make the first cut relatively high;
the second to desired height.

GROUND DRIVE • To stop ground drive, depress clutch/
brake pedal all the way down.
• Move motion control lever to neutral (N)
position.
IMPORTANT; The motion control lever
does not return to neutral (N) position
when the clutch/brake pedal is depressed.
ENGINE • Move throttle control between half and
full speed (fast) position.
NOTE: Failure to move throttle control
between half and full speed (fast) position, before stopping, may cause engine to
"backfire".
• Turn ignition key to "STOP" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
13

TO ADJUST

GAUGE

WHEELS

Gauge wheels are properly adjusted
when they are slightly off the ground when
mower is at the desired cutting height in
operating position. Gauge wheels then
keep the deck in proper position to help
prevent scalping in most terrain conditions.
NOTE: Adjust gauge wheels with tractor
on a flat level surface.
1. Adjust mower to desired cutting height
(See 'TO ADJUST MOWER CUTTING
HEIGHT" in this section of manual).
2. With mower in desired height of cut
position, gauge wheels should be
assembled so they are slightly off the
ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/8
washer, and 3/8-16 Iocknut and tighten
securely.
3. Repeat for opposite side, installing
gauge wheel in same adjustment
hole.

Gauge
Wheel
Bracket -<

3/8-16
Locknut

Gauge Wheel

;houlder
Bolt

TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt
by the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine. You must
remain fully and centrally positioned in the
seat to prevent the engine from hesitating
or cutting off when operating your equipment on rough, rolling terrain or hills.
1. Select desired height of cut.
2. Start mower blades by engaging attachment clutch control.
TO STOP MOWER BLADES disengage attachment clutch control.
,_CAUTION:
Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the deflector
shield in place.

Attachment
_iu'_c_'_'ever_-/_--_
"Engaged"
_
Position
"_--_'_l_f

"Disengaged"

Poa,tio
"

OPERATING

Attachemnt
Lift Lever
_.. _. High
-S/ Position

_'_."#_-------_

/_-

oe,,acta,

Sh,e,d

IN REVERSE

Your tractor is equipped with a Reverse
Operation System (ROS). Any attempt by
the operator to travel in the reverse direction with the attachment clutch engaged
will shut off the engine unless the ignition
key is placed in the ROS "ON" position.
_k, WARNING:
Backing up with the attachment clutch engaged while mowing
is strongly discouraged. Turning the ROS
"ON", to allow reverse operation with the
attachment clutch engaged, should only
be done when the operator decides it is
necessary to reposition the machine with
the attachment engaged. Do not mow in
reverse unless absolutely necessary,
USING THE REVERSE
SYSTEM -

OPERATION

1. Move motion control lever to neutral
(N) position.
2. With engine running, turn ignition key
counterclockwise
to ROS "ON" position.
3. Look down and behind before backing
up.
4. Slowly move motion control lever to
reverse (R) position to start movement.
5. When use of the ROS is no longer
needed, turn the ignition key clockwise
to engine "ON" position.
ROS "ON" Position

TO OPERATE

Engine "ON" Position
(Normal Operating)

ON HILLS

_WARNING:
Do not drive up or down
hills with slopes greater than 15 ° and do
not drive across any slope. Use the slope
1 4guide

at the back of this manual.

• Choose the slowest speed before starting up or down hills.
• Avoid stopping or changing speed on hills.
• If slowing is necessary, move throttle
control lever to slower position.
push clutch/brake pedal quickly to brake
i position
f stopping
absolutely
necessary,
andis engage
parking
brake.
Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever
does not return to neutral (N) position
when the clutch/brake pedal is depressed.
• To restart movement, slowly release
parking brake and clutch/brake pedal.
• Slowly move motion control lever to
slowest setting.
• Make allturns slowly.
TO TRANSPORT
When pushing or towing your tractor, be
sure to disengage transmission by placing
freewheel control in freewheeling position.
Freewheel control is located at the rear
drawbar of tractor.
1. Raise attachment lift to highest position
with attachment lift control.
2. Pull freewheel control out and down
into the slot and release so it is held in
the disengaged position.
• Do not push or tow tractor at more than
two (2) MPH.
• To re-engage transmission, reverse
above procedure.
Transmission Engaged

Transmission

Disengaged

NOTE: To protect hood from damage when
transporting your tractor on a truck or a
trailer, be sure hood is closed and secured
to tractor. Use an appropriate means of
tying hood to tractor (rope, cord, etc.).

BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level
ground.
2. Pull up and remove oil fill cap/dipstick;
wipe oil off. Reinsert the dipstick into
the tube and push down firmly into
place. Remove and read oil level. If
necessary, add oil until "FULL" mark
on dipstick is reached. Do not overfill.
• For cold weather operation you should
change oil for easier starting (See the
oil viscosity chart in the Maintenance
section of this manual).
• To change engine oil, see the Maintenance section in this manual.
ADD GASOLINE
• Fill fuel tank to bottom of tank filler neck.
Do not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil
with gasoline. Purchase fuel in quantities that can be used within 30 days to
assure fuel freshness.
u_eCAUTION: Wipe off any spilled oil or
I. Do not store, spill or use gasoline
near an open flame.
IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh, clean
winter grade gasoline to help insure good
cold weather starting.
CAUTION: Alcohol blended fuels (called
gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of acids during storage.
Acidic _as can damage the fuel system of
an engine while in storage.
To avoid engine problems, the fuel system
should be emptied before storage of 30
days or longer. Drain the gas tank, start
the engine and let it run untilthe fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
additional information.
Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.

TOWING CARTS AND OTHER ATTACHMENTS
Tow only the attachments that are recommendedby and comply with specifications
of the manufacturer of your tractor. Use
common sense when towing].Too heavy
of a load, while on a slope, is dangerous.
Tires can lose traction with the ground and
cause you to lose control of your tractor. 15

TO START ENGINE
Whenstartingthe engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
1. Be sure freewheel control is in the
transmission engaged position.
2. Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
3. Place motion control lever in neutral
(N) position.
4. Move attachment clutch to disengaged
position.
5. Move throttle control to choke position.
NOTE: Before starting, read the warm
and cold starting procedures below.
6. Insert key into ignition and turn key
clockwise to start position and release
key as soon as engine starts. Do
not run starter continuously for more
than fifteen seconds per minute. If the
engine does not start after several
attempts, move throttle control to fast
position, wait a few minutes and try
again. If engine still does not start,
move the throttle control back to the
choke position and retry.
WARM WEATHER STARTING (50 ° F and
above)
7. When engine starts, move the throttle
control to the fast position.
• The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING ( 50° F and
below)
7. When engine starts, allow engine
to run with the throttle control in the
choke position untilthe engine runs
roughly, then move throttle control
to fast position.This may require an
engine warm-up period from several
seconds to several minutes, depending
on the temperature.

AUTOMATIC

TRANSMISSION

WARM UP

Before driving the unit in cold weather,
the transmission
should be warmed up as
follows:
1. Be sure the tractor is on level ground.
2. Place the motion control lever in
neutral, Release the parking brake
and let the clutch/brake slowly return
to operating position.
3. Allow one minute for transmission
to
warm up. This can be done during
the engine warm up period.
• The attachments can also be used during the engine warm_up period after the
transmission
has been warmed up.
NOTE" If at a high altitude (above 3000
feet) or in cold temperatures
(below 32 F)
the carburetor fuel mixture may need to
be adjusted for best engine performance.
(See "TO ADJUST CARBURETOR"
in the
Service and Adjustments
section of this
manual.)

PURGETRANSMISSION
,_CAUTION:
Never engage or disengage freewheel lever while the engine
is running.
To ensure proper operation and performance, it is recommended that the
transmission be purged before operating
tractor for the first time. This procedure will
remove any trapped air inside the transmission which may have developed during
shipping of your tractor.
IMPORTANT; Should your transmission
require removal for service or replacement, it should be purged after reinstallation before operating the tractor.
1. Place tractor safely on level surface
with engine off and parking brake set.
2. Disengage transmission by placing
freewheel control in disengaged position (See %0 TRANSPORT" in this
section of manual).
3. Sitting in the tractor seat, start engine.
After the engine is running, move
throttle control to slow position. With
motion control lever in neutral (N)
position, slowly disengage clutch/brake
pedal.
4. Move motion control lever to full
forward position and hold for five (5)
seconds. Move lever to full reverse
position and hold for five (5) seconds.
Repeat this procedure three (3) times.
NOTE; During this step there will be no
movement of drive wheels. The air is being
removed from hydraulic drive system.

5. Move motion control lever to neutral
(N) position. Shutoff engine and set
parking brake.
6. Engage transmission by placing freewheel control in engaged position (See
"TO TRANSPORT" in this section of
manual).
7. Sitting in the tractor seat, start engine.
After the engine is running, move
throttle control to half (1/2) speed.
With motion control lever in neutral (N)
position, slowly disengage clutch/brake
pedal.
8. Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly move motion
control lever to reverse position. After
the tractor moves approximately five
(5) feet return the motion control lever
to the neutral (N) position. Repeat this
procedure with the motion control lever
three (3) times.
Your transmission is now purged and now
ready for normal operation.
MOWING TIPS
• Mower should be properly leveled for
best mowing performance. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
• The left hand side of mower should be
used for trimming.
• Drive so that clippings are discharged
onto the area that has already been cut.
Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform
cutting.
• When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two rounds,
mow in the opposite direction making
left hand turns until finished.

00272

• If grass is extremely tall, it should be
mowed twice to reduce load and possible fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
• Do not mow grass when it is wet. Wet
grass will plug mower and leave undesirable clumps. Allow grass to dry before
mowing.
• Always operate engine at full throttle
when mowing to assure better mowing performance
and proper discharge
of material. Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired.
• When operating attachments,
select a
ground speed that will suit the terrain
and give best performance
of the attachment being used.

FILL _N DATES

_/._O'j/_:_/_'_/"_._r

Check
Operation
Check Brake
Tire Pressure

_/_

Check Operator Presence and

T j ROSSystems

Check for Loose Fasteners
Sharpen/Replace

I_s

Mower Blades

Lubdcation Chart

V °

Check Battery Level

1_4

Clean Battery and TerrnJnals

Check Transaxle Cooling

V p

Check V-Belts

ll_

Check Engine 0i1 Level

V D

Change Engine Oil (with oil filter)

I N
E

I_el ,;

Change Engine Oil (without oil filter)

I/#I.;

Clean Air Filter

! V_2

Clean Air Screen

V p

1_2

Inspect
Arrester
Replace Muffle#Spark
Oil Filter (If equipped)

_.;

Clean Engine Cooling Fins

Replace Spark P]ug

Replace Air Filter Paper Cattddge

;
if

Replace Fuel Filter
1 = Change more often when operating
in high ambient temperatures.
2 - SeP.,ice more often when operating

GENERAL

3 - Replace blades more often when mowingin sandy soil.
4 * Not required if equipped with maintenance-free batterj,
5 oTighten front axla pivol bolt to 35 ft.-Ibs, maximum.
Do not overfighten.

under a heavy load or
in dirty or dusty conditions.

RECOMMENDATIONS

LUBRICATION

The warranty on this tractor does not
cover items that have been subjected to
operator abuse or negligence. To receive
full value from the warranty, operator
must maintain tractor as instructed in this
manual.
Some adjustments
will need to be made
periodically to properly maintain your
tractor.
At least once a season, check to see if
you should make any of the adjustments
described in the Service and Adjustments
section of this manual.
• At least once a year you should replace
the spark plug, clean or replace air filter,
and check blades and belts for wear.

_) Spindle_
Zerk
t%-"

1.
2.
3.
4.
5.

EACH

"--'---_

i t; ..====:::::=::

_Front

O Spindle
rk

Wheel .C

Beadng

/=::===,

zerk

_Engine ._.

[', (DFront Wheel

'!'-

L
1
1

A new spark plug and clean air filter
assure proper air-fuel mixture and help
your engine run better and last longer.
BEFORE

CHART

(_ General Purpose Grease
(_) REFER TO Maintenance "ENGINE" SECTION

USE

IMPORTANT:
Do not oil or grease the
pivot points which have special nylon
bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of the
self-lubricating bearings. If you feel they
must be lubricated, use only a dry, powdered graphite type lubricant sparingly.

Check engine oil level.
Check brake operation.
Check tire pressure.
Check operator presence and
ROS systems for proper operation.
Check for loose fasteners.

TRACTOR
Alwaysobservesafetyruleswhen performingany maintenance.
BRAKE OPERATION
If tractorrequiresmorethanfive (5) feet
to stop at highestspeedin highestgear
on a level, dry concrete or paved surface,
then brake must be checked and adjusted.
(See 'qO ADJUST BRAKE" in the Service
and Adjustments section of this manual).
TIRES
• Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS"
section of this manual).
• Keep tires free of gasoline, oil, or insect
control chemicals which can harm rubber.
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM AND
REVERSE OPERATION SYSTEM (ROS)
Be sure operator presence and reverse
operation systems are working properly. If
your tractor does not function as described, repair the problem immediately.
• The engine should not start unless the
brake pedal is fully depressed, and
the attachment clutch control is in the
disengaged position.
CHECK OPERATOR
SYSTEM

CHECK REVERSE OPERATION (ROS)
SYSTEM
• When the engine is running with the
ignition switch in the engine "ON" position and the attachment clutch engaged,
any attempt by the operator to shift into
reverse should shut off the engine.
• When the engine is running with the
ignition switch in the ROS "ON" position
and the attachment clutch engaged,
any attempt by the operator to shift into
reverse should NOT shut off the engine.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
A CAUTION: Use only a replacement
blade approved by the manufacturer of
your tractor. Using a blade not approved
by the manufacturer of your tractor is
hazardous, could damage your tractor and
void your warranty.
BLADE
1.

Raise mower to highest position to allow access to blades.
2. Remove blade bolt, lock washer and
flat washer securing blade.
3. Install new or resharpened blade
with trailing edge up towards deck as
shown.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.
4. Reassemble blade bolt, lock washer
and flat washer in exact order as
shown.

PRESENCE

5. Tighten blade bolt securely (27-35 Ft.
Lbs. torque).
IMPORTANT:
Blade bolt is heat treated.
If bolt needs replacing, replace only with
approve bolt shown in the Repair Parts.

• When the engine is running, any attempt by the operator to leave the seat
without first setting the parking brake
should shut off the engine.
• When the engine is running and the
attachment clutch is engaged, any attempt by the operator to leave the seat
should shut off the engine.
• The attachment clutch should never operate unless the operator is in the seat.
ROS "ON" Position

REMOVAL

Trailing
Edge

Mandrel Assembly
Blade

Blade Bolt

Engine "ON" Position
(Normal Operating)

TO SHARPEN

BLADE

NOTE: We do not recommend sharpening blade - but if you do, be sure the
blade is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will cause
excessive vibration and eventual damage
to mower and engine.

• The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
• To check blade balance, you will need a
5/8" diameter steel bolt, pro, or a cone
balancer. (When using a cone balancer,
follow the instructions supplied with
balancer.)
NOTE- Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
• Slide blade on to an unthreaded portion
of the steel bolt or pin and hold the
bolt or pin parallel with the ground. If
blade is balanced, it should remain in a
horizontal position. If either end of the
blade moves downward, sharpen the
heavy end until the blade is balanced.

Blade
5/8" Bolt o
Center I
BATTERY
Your tractor has a battery charging system
which is sufficient for normal use. However, periodic charging of the battery with
an automotive charger will extend its life.
• Keep battery and terminals clean.
• Keep battery bolts tight.
• Keep small vent holes open.
• Recharge at 8-10 amperes for I hour.
NOTE: The original equipment battery on
your tractor is maintenance free. Do net
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary.
TO CLEAN BAI-rERY AND TERMINALS

TRANSAXLE

• Inspect cooling fins for dirt, grass clippings and other materials. To prevent
damage to seals, do not use compressed air or high pressure sprayer to
clean cooling fins.
TRANSAXLE
PUMP FLUID
The transaxle was sealed at the factory
and fluid maintenance is not required for
the life of the transaxle. Should the transaxle ever leak or require servicing, contact
a Sears or other qualified service center.
V-BELTS
Check V-belts for deterioration and wear
after 100 hours of operation and replace
if necessary. The belts are not adjustable.
Replace belts if they begin to slip from wear.
ENGINE
LUBRICATION
Only use high quality detergent oil rated
with API service classification
SG-SL.
Select the oil's SAE viscosity grade
according to your expected operating
temperature.
SAE

.30

Corrosion and dirt on the battery and
terminals can cause the battery to "leak"
power.
1. Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
2. Rinse the battery with plain water and
dry.
3. Clean terminals and battery cable ends
with wire brush until bright.
4. Coat terminals with grease or petroleum jelly.
5. Reinstall battery (See "REPLACING
BATTERY" in the Service and Adjustments section of this manual).

COOLING

The transmission fan and cooling fins
should be kept clean to assure proper
cooling.
Do not attempt to clean fan or transmission while engine is running or while the
transmission is hot. To prevent possible
damage to seals, do not use high pressure
water or steam to clean transaxle.
• Inspect cooling fan to be sure fan blades
are intact and clean.

.10

VISCOSITY

GRADES

Change the oil after every 50 hours of operation or at least once a year if the tractor
is not used for 50 hours in one year.
Check the crankcase oil level before starting the engine and after each eight (8)
hours of operation.

TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SG-SL.
• Be sure tractor is on level surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
2O

Remove yellow cap from end of drain
valve and install the drain tube onto the
fitting.
Oil Drain Valve

Closed and _
Locked
,€-.JI

_"
_.
. \ "%.

NOTE: Do not wash the paper cartridge
or use pressurized air, as this will damage
the cartridge.
1. Loosen knobs and remove cover.
2. Remove cartridge.
3. Gently tap pleated side of cartridge to
dislodge dirt.
4. Clean all air cleaner components
of
any accumulated dirt or foreign material. Prevent any dirt from entering the
throat of carburetor.
5.

Install cleaned or new cartridge with
the pleated side "out" and seat the
rubber seal onto the edges of the air
cleaner base.
6. Reinstall air cleaner cover and secure
3.
4.
5.

6.
7.

by tightening

Unlock drain valve by pushing inward
slightly and turning counterclockwise.
To open, pull out on the drain valve.
After oil has drained completely, close
and lock the drain valve by pushing
inward and turning clockwise until the
pin is in the locked position as shown.
Remove the drain tube and replace the
cap onto the end of the drain valve.
Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill.
For approximate capacity see "PRODUCT SPECIFICATIONS"
section of this
manual.
Use gauge on oil fill cap/dipstick for
checking level. For accurate reading,
insert dipstick into the tube and push
down firmly into place before removing.
Keep oil up to, but not over, the "FULL"
line on dipstick. Push dipstick down
firmly into the tube when finished.

ENGINE

knobs.

_Knob

Cartridge

CLEAN AIR SCREEN
Air screen must be kept free of dirt and
chaff to prevent engine damage from
overheating. Clean with a wire brush or
compressed air to remove dirt and stubborn dried gum fibers.

OIL FILTER

Replace the engine oil filter every season
or every other oil change if the tractor is
used more than 100 hours in one year.

CLEAN AIR INTAKE/COOLING AREAS
To insure proper cooling, make sure the
grass screen, cooling fins, and other external surfaces of the engine are kept clean
at all times.
Every 100 hours of operation (more often
under extremely dusty, dirty conditions),
remove the blower housing and other cooling shrouds. Clean the cooling fins and
external surfaces as necessary. Make sure
the cooling shrouds are reinstalled.
NOTE: Operating the engine with a
blocked grass screen, dirty or plugged
cooling fins, and/or cooling shrouds
removed will cause engine damage due to
overheating.

AIR FILTER
Your engine will not run properly using
a dirty air filter. Service paper cartridge
every two months or every 25 hours of
operation, whichever occurs first.
Service paper cartridge more often under
dusty conditions.
Replace the paper cartridge annually, or
after every 100 hours of operation.

TO SERVICE CARTRIDGE
• Replace a dirty, bent, or damaged cartridge. Handle new cartridge carefully;
do not use if the rubber seal is damaged.

MUFFLER
Inspect and replace corroded muffler and
spark arrester (if equipped) as it could create a fire hazard and/or damage.
SPARK PLUG(S)
Replace spark plug(s) at the beginning
of each mowing season or after every
100 hours of operation, whichever occurs
first. Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS"
section of this manual.
IN-LINE

FUEL FILTER

The fuel filter should be replaced once
each season. If fuel filter becomes
clogged, obstructing fuel flow to carburetor, replacement
is required.
1. With engine cool, remove filter and
plug fuel line sections.
2. Place new fuel filter in position in fuel
line with arrow pointing towards carburetor.
3. Be sure there are no fuel line leaks and
clamps are properly positioned.
4. Immediately wipe up any spilled gasoline.

Clamp_

Clamp

Fuel Filter
CLEANING
• Clean engine, battery, seat, finish, etc.
of all foreign matter.
• Keep finished surfaces and wheels free
of all gasoline, oil, etc.
• Protect painted surfaces with automotive type wax.
We do not recommend using a garden
hose or pressure washer to clean your
tractor unless the engine and transmission
covered to keep water out. Water in engine or transmission will shorten the usful
life of your tractor. Use compressed air or
a leaf blower to remove grass, leaves and
trash from tractor and mower.

WARNING:TO AVOIDSERIOUSINJURY,BEFOREPERFORMINGANY
SERVICEORADJUSTMENTS:
1, Depressclutch/brakepedalfully andset parkingbrake,
2. Placemotioncontrolleverin neutral(N) position,
3.
4.
5.
6.

Place attachment clutch in "DISENGAGED" position.
Turn ignition key to "STOP" and remove key.
Make sure the blades and all moving parts have completely stopped.
Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug.

TRACTOR
TO REMOVE

MOWER

Mower will be easier to remove from the
right side of tractor.
1. Place attachment clutch in =DISENGAGED" position.
2. Move attachment lift lever forward to
lower mower to its lowest position.
3. Roll belt off engine pulley.
4. Remove small retainer spring, and
remove clutch spring oft pulley bolt.
5. Remove large retainer spring, slide
collar off and push housing guide out
of bracket.
6. Disconnect anti-sway bar from chassis
bracket by removing retainer spring.
7. Disconnect suspension arms from rear
deck brackets by removing retainer
springs.
8. Disconnect front links from deck by
removing retainer springs.
9. Raise lift lever to raise suspension arms.
Slide mower out from under tractor.

IMPORTANT: If an attachment other than
the mower deck is to be mounted on the
tractor, remove the front links and hook
the clutch spring Into square hole in frame.
TO INSTALL MOWER
1. Raise attachment lift lever to its highest
position.
2. Slide mower under tractor with deflector shield to right side of tractor.
3. Lower lift lever to its lowest position.
4. Connect front links to mower deck and
secure with retainer springs.
5. Connect suspension arms to rear
deck brackets and secure with retainer
springs.
6. Connect anti-sway bar to chassis
bracket and secure with retainer spring.
7. Push clutch cable housing guide into
bracket, slide collar onto guide and
secure with large retainer spring.

Small Retainer Spring
Clutch Spring
Small Retainer
Clutch

ine
Pulley

Retainer
Sr
Anti-Sway
Bar
Spdngs
Collar_
Deflector

Housing
Guide
Retainer Spring
23

8. Place fiat washer and clutch spring on
idler pulley bolt and secure with small
retainer spring.
9. Install belt onto engine pulley.
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked
on level ground or driveway. Make sure
tires are properly inflated (See "PRODUCT SPECIFICATIONS" section of this
manual). If tires are over or underinflated,
you will not properly adjust your mower.
SIDE-TO-SIDE ADJUSTMENT
• Raise mower to its highest position.
• At the midpoint of both sides of mower,
measure height from bottom edge of
mower to ground. Distance "A" on both
sides of mower should be the same or
within 1/4" of each other.
• If adjustment is necessary, make adjustment on one side of mower only.
• To raise one side of mower, tighten lift
link adjustment nut on that side.
• To lower one side of mower, loosen lift
link adjustment nut on that side.
NOTE: Each full turn of adjustment nut
will change mower height about 1/8".
• Recheck measurements after adjusting.
Bottom edge
of mower to
ground

.,...__.__

• If links are not equal in length, adjust
one link to same length as other link.
• To lower front of mower loosen nut "E"
on both front links an equal number of
turns.
• When distance "D" is 1/8" to 1/2"
lower at front than rear, tighten nuts "F"
against trunnion on both front links.
• To raise front of mower, loosen nut "F"
from trunnion on both front links. Tighten
nut "E" on both front links an equal number of turns. The two front links must
remain equal in length.
• When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nut "F" against
trunnion on both front links.
• Recheck side-to-side adjustment.
Q

•

Mandrel

nks Should be

:lual in Length

Bottom edge of
mower to ground

_
A--T'F"_

Ground Line _-ITA

IIEll

Nut

Front Links

FRONT-TO-BACK ADJUSTMENT
IMPORTANT: Deck must be level side-to
side. If the following front-to-back adjustment is necessary, be sure to adjust both
front links equally so mower will stay level
side-to-side.
To obtain the best cutting results, the
mower housing should be adjusted so
that the front is approximately 1/8" to 1/2"
lower than the rear when the mower is in
its highest position.
Check adjustment on right side of tractor. Measure distance "D" directly in front
and behind the mandrel at bottom edge of
mower housing as shown.
• Before making any necessary adjustments, check that both front links are
equal in length.

TO REPLACE
BELT

MOWER

BLADE

DRIVE

The mower blade drive belt may be replaced without tools. Park the tractor on
level surface. Engage parking brake.
BELT REMOVAL

Remove mower from tractor (See'90
REMOVE MOWER" in this section of
manual).
2. Work belt off both mandrel pulleys and
Idler pulleys.
3. Pull belt away from mower.
BELT INSTALLATION

1. Work belt around both mandrel pulleys
and idler pulleys
2. Make sure belt is in all pulley grooves
24
and inside all belt guides.

3. Installmower(See'q'oInstallMower"
in this section

With parking brake "Engaged"

of this manual).
",_t

Mandrel

"A"

.,_Jam

Nut

__0perating

Do not touch this nut. If further brake
adjustment is necessary contact a Sears or
other qualified service center.

Pulley

TO REPLACE

TO CHECK AND ADJUST BRAKE
Your tractor is equipped with an adjustable
brake system which is mounted on the
right side of the transaxle.
If tractor requires more than five (5) feet to
stop at highest speed in highest gear on a
level, dry concrete or paved surface, then
brake must be checked and adjusted.
TO CHECK

MOTION

DRIVE BELT

Park the tractor on level surface. Engage
parking brake. For assistance, there is a
belt installation guide decal on bottom side
of left footrest.

BELT REMOVAL 1. Remove mower (See "TO REMOVE
MOWER" in this section of manual).
NOTE: Observe entire motion drive belt
and position of all belt guides and keepers.
2. Remove belt from stationary idler and
clutching idler.
3. Remove belt downward from around
engine pulley.
4. Pull belt slack toward rear of tractor.
Carefully remove belt upwards from
transmission input pulley.
5. Remove belt from center span keeper
and pull belt away from tractor.

BRAKE

1. Park tractor on a level, dry concrete or
paved surface, depress clutch/brake
pedal all the way down and engage
parking brake.
2. Disengage transmission
by placing
freewheel control in "transmission
disengaged" position. Pull freewheel control out and into the slot and release so
it is held in the disengaged position.
The rear wheels must lock and skid when

BELT INSTALLATION

you try to manually push the tractor forward. If the rear wheels rotate, the brake
needs to be adjusted or the pads need to
be replaced.

1. Carefully work new belt down onto the
input pulley.
2. Slide belt into the center span keeper.
3. Pull belt toward front of tractor and roll
around the top groove of engine pulley.
4. Install belt through stationary idler and
clutching idler.
5. Make sure belt is in all pulley grooves
and inside all belt guides and keepers.
6. Install mower (See 'qO INSTALL
MOWER" in this section of manual).

TO ADJUST BRAKE
1. Depress clutch/brake pedal all the way
down and engage parking brake.
2. Measure distance between brake operating arm and nut "A" on brake rod.
3. If distance is other than 1-9/16", loosen
jam nut and turn nut "A" until distance
becomes 1-9/16". Retighten jam nut
against nut "A".
4. Engage transmission by placing
freewheel control in "transmission
engaged" position.
5. Road test tractor for proper stopping
distance as stated above. Readjust
if necessary. If stopping distance is
still greater than five (5) feet in highest
gear, further maintenance is necessary.
Replace brake pads or contact a Sears
or other qualified service center.
25

EnginePulley/
Clutching
Idler/
Stationary idler J

TRANSMISSION
REPLACEMENT

Should your transmission require removal for
service or replacement, it should be purged
after reinstallation and before operating the
tractor. See "PURGE TRANSMISSION" in

/@1

the Operation section of this manual.
TO ADJUST STEERING WHEEL ALIGNMENT

-Jr

Center Span /

If steering wheel crossbars are not
horizontal (left to right) when wheels are
positioned straight forward, remove steering wheel and reassemble with crossbars
horizontal. Tighten securely.
FRONT WHEEL TOE-IN/CAMBER

TRANSAXLE
MOTION CONTROL
VER NEUTRAL ADJUSTMENT

The front wheel toe-in and camber are not
adjustable on your tractor. If damage has
occurred to affect the front wheel toe-in or
camber, contact a Sears or other qualified
service center.

LE-

The motion control lever has been preset
at the factory and adjustment should not
be necessary.
1. Loosen adjustment bolt in front of the
right rear wheel, and lightly tighten.
2. Start engine and move motion control lever until tractor does not move
forward or backward.
3. Hold motion control lever in that position and turn engine off.
4. While holding motion control lever in
place, loosen the adjustment bolt.
5. Move motion control lever to the neutral
(N) (lock gate) position.
6. Tighten adjustment bolt securely.
NOTE: If additional clearance is needed
to get to adjustment bolt, move mower
deck height to the lowest position.
After above adjustment is made, if the
tractor still creeps forward or backward
while motion control lever is in neutral

TO REMOVE WHEEL

_
_'f_'pk
_

/-_

,'_ I_11(_

FOR REPAIRS

1. Block up axle securely.
2. Remove axle cover, retaining ring and
washers to allow wheel removal (rear
wheels have a square key - Do not lose).
3. Repair tire and reassemble.
NOTE: On rear wheels only: align grooves in
rear wheel hub and axle. Insert square key.
4. Replace washers and snap retaining
ring securely in axle groove.
5. Replace axle cover.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, purchase and
use tire sealant from Sears. Tire sealant
also prevents tire dry rot and corrosion.
Washers
Retaining Ring
Axle Cover

position, follow these steps:
1. Loosen the adjustment bolt.
2. Move the motion control lever 1/4 to
1/2 inch in the direction it is trying to
creep.
3. Tighten adjustment bolt securely.
4. Start engine and test.
5. If tractor still creeps, repeat above
steps until satisfied.
Motion Control
Lever_

REMOVAL/

Square Key
(Rear Wheel Only) "_''''_'_
TO START ENGINE
TERY

/Neutral
-/ Lock
Gate

;od[_
Jstment

WITH A WEAK BAT-

_WARNING:
Lead-acid batteries generate explosive gases. Keep sparks, flame
and smoking materials away from batteries. Always wear eye protection when
around batteries.
If your battery is too weak to start the
engine, it should be recharged. (See "BATTERY in the MAINTENANCE
section of
this manual).

If "jumper cables" are used for emergency
starting, follow this procedure:
IMPORTANT:
Your tractor is equipped
with a 12 volt system. The other vehicle
must also be a 12 volt system. Do not use
your tractor battery to start other vehicles.
TO ATI-ACH JUMPER

CABLES

Seat

1. Connect one end of the RED cable
to the POSITIVE (+) terminal of each
battery(A-B),
taking care not to short
against tractor chassis.
2. Connect one end of the BLACK cable
to the NEGATIVE (-) terminal (C) of
fully charged battery.
3. Connect the other end of the BLACK
cable (D) to good chassis ground,
away from fuel tank and battery.

Terminal

Positive (Red) Cable

TO REMOVE CABLES, REVERSE
ORDER 1. BLACK cable first from chassis and
then from the fully charged battery.
2. RED cable last from both batteries.

Weak or Dead Battery
REPLACING

Keps

Hex
Bolt

Negative (Black) Cable

TO REPLACE HEADLIGHT
BULB
1. Raise hood.
2. Pull bulb holder out of the hole in the
backside of the grill.
3. Replace bulb in holder and push bulb
holder securely back into the hole in
the backside of the grill.
4. Close hood.
INTERLOCKS
AND RELAYS
Loose or damaged wiring may
your tractor to run poorly, stop
prevent it from starting.
• Check wiring. See electrical
diagram in the Repair Parts
TO REPLACE FUSE

Fully Charged Battery

BATTERY

cause
running,

wiring
section.

Replace with 20 amp automotive-type
plug-in fuse. The fuse holder is located
behind the dash.

,_WARNING:
Do not short battery
terminals by allowing a wrench or any
other object to contact both terminals at
the same time. Before connecting battery,
remove metal bracelets, wristwatch bands,
rings, etc.
Positive terminal must be connected

TO REMOVE
SEMBLY

HOOD AND GRILL AS-

1. Raise hood.
2. Unsnap headlight wire connector.
3. Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of
tractor.
4. When replacing hood, be sure to reconnect the headlight wire connector.

first to prevent sparking from accidental
grounding.
1. Lift seat pan to raised position.
2. Disconnect BLACK battery cable first
then RED battery cable and carefully
remove battery from tractor.
3. Install new battery with terminals in
same position as old battery.
4. First connect RED battery cable to
positive (+) terminal with hex bolt and
keps nut as shown. Tighten securely.
Slide terminal cover over terminal
5. Connect BLACK grounding cable to
negative (-) terminal with remaining hex
bolt and keps nut. Tighten securely.

Hood
Headlight Wire
Connector

ENGINE

Maintenance, repair, or replacement of
the emission control devices and systems,
which are being done at the customers expense, may be performed by any non-road
engine repair establishment
or individual.
Warranty repairs must be performed by an
authorized engine manufacturer's
service
outlet.
TO ADJUSTTHRO'I-rLE
CONTROL
CABLE

The throttle control has been preset at the
factory and adjustment should not be necessary. Check adjustment as described
below before loosening cable. If adjustment is necessary, proceed as follows:
1. With engine not running, move throttle
control lever from slow to choke position. Slowly move lever from choke to
fast position.
2. Check to see if hole in throttle lever
and hole in speed control bracket are
aligned.
3. If holes are not aligned, loosen cable
clamp screw and align the holes by
inserting a pencil or a 1/4" drill bit
through both holes.
4. Pull throttle cable up to remove slack
and tighten cable clamp screw. Remove alignment pencil or drill bit.
TO ADJUST CARBURETOR

Be sure you have a clean air filter and
the throttle control cable is adjusted
properly (see above).
Start engine and allow to warm for five
minutes. Make adjustments
with engine
running and shift/motion
control lever
in neutral (N) position.
Idle speed setting - With throttle control
lever in slow position, engine should
idle at 1750 RPM. If engine idles too
slow or fast, turn idle speed adjusting
screw in or out until correct idle is attained.
Idle fuel needle setting - With throttle
control lever in slow position, turn idle
fuel adjustment needle in (clockwise)
until engine begins to die and then turn
out (counterclockwise)
until engine
runs rough. Turn needle to a point
midway between those two positions.
Recheck idle speed. Readjust if necessary.

ACCELERATION

TEST -

Move throttle control lever from slow
to fast position. If engine hesitates or
dies, turn Idle fuel adjusting needle out
(counterclockwise)
1/8 turn. Repeat
test and continue to adjust, if necessary, until engine accelerates smoothly.
High speed stop is factory adjusted. Do
not adjust - damage may result.
IMPORTANT:
Never tamper with the
engine governor, which is factory set
for proper engine speed. Overspeeding the engine above the factory high
speed setting can be dangerous. If you
think the engine-governed
high speed
needs adjusting, contact a Sears or other
qualified service center, which has proper
equipment and experience to make any
necessary adjustments.

The carburetor has been preset at the
factory and adjustment should not be necessary. However, minor adjustment may
be required to compensate
for differences
in fuel, temperature,
altitude or load. If the
carburetor does need adjustment, proceed
as follows:
In general, turning the adjusting needles
in (clockwise) decreases the supply of
fuel to the engine giving a leaner fuel/air
mixture. Turning the adjusting needles out
(counterclockwise)
increases the supply
of fuel to the engine giving a richer fuel/air
mixture.

Cable

Screw
Speed Control

IMPORTANT:
Damage to the needles and
seats in carburetor may result if turned in
too tight.
NOTE: The carburetor on this engine is
low emission. It is equipped with an idle
fuel adjusting needle with a limiter cap,
which allows some adjustment within the
limits allowed by the cap. Do not attempt
to remove the limiter cap. The limiter cap
cannot be removed without breaking the
adjusting needle.

Clamp

"_"

Bracket
Throttle Lever

Idle Speed
Adjusting_
Idle Fuel
IIJ FAdjusting---"-'_1 _'-_1_.)

Need,eIII
28

Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more.
_,CAUTION:
Never store the tractor
with gasoline in the tank inside a building
where fumes may reach an open flame
or spark. Allow the engine to cool before
storing in any enclosure.
TRACTOR
Remove mower from tractor for winter
storage. When mower
period of time, clean it
all dirt, grease, leaves,
clean, dry area.
1. Glean entire tractor
in the Maintenance

is to be stored for a
thoroughly, remove
etc. Store in a
(See "CLEANING"
section of this

manual).
Inspect and replace belts, if necessary
(See belt replacement
instructions in
the Service and Adjustments section of
this manual).
3. Lubricate as shown in the Maintenance
section of this manual.
4. Be sure that all nuts, bolts and screws
are securely fastened.
Inspect moving
parts for damage, breakage and wear.
Replace if necessary.
5. Touch up all rusted or chipped paint
surfaces; sand lightly before painting.
2.

BATTERY
• Fully charge the battery for storage.
• After a period of time in storage, battery
may require recharging.
• To help prevent corrosion and power
leakage during long periods of storage,
battery cables should be disconnected
and battery cleaned thoroughly (see "TO
CLEAN BAI-rERY AND TERMINALS" in
the Maintenance section of this manual).
• After cleaning, leave cables disconnected and place cables where they
cannot come in contact with battery
terminals.
• If battery is removed from tractor for
storage, do not store battery directly on
concrete or damp surfaces.

hose, or tank during storage. Also, alcohol
blended fuels (called gasohol or using
ethanol or methanol) can attract moisture
which leads to separation and formation of
acids during storage. Acidic gas can damage the fuel system of an engine while in
storage.
• Empty the fuel tank by starting the engine and Jetting it run until the fuel lines
and carburetor are empty.
• Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of
fuel gum deposits during storage. Add
stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio
found on stabilizer container. Run engine
at least 10 minutes after adding stabilizer
to allow the stabilizer to reach the carburetor. Do not empty the gas tank and
carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace
with clean engine oil. (See "ENGINE" in
the Maintenance section of this manual).
CYLINDER(S)
1. Remove spark plug(s).
2. Pour one ounce of oil through spark
plug hole(s) into cylinder(s).
3. Turn ignitionkey to "START' position
for a few seconds to distribute oil.
4. Replace with new spark plug(s).
OTHER
• Do not store gasoline from one season
to another.
• Replace your gasoline can ifyour can
starts to rust. Rust and/or dirt in your
gasoline will cause problems.
• If possible, store your tractor indoors
and cover itto give protection from dust
and dirt.
• Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot
breathe which allows condensation to
form and will cause your tractor to rust.
IMPORTANT: Never cover tractor while
engine and exhaust areas are still warm.

ENGINE
FUEL SYSTEM
IMPORTANT:
It is important to prevent
gum deposits from forming in essential
fuel system parts such as carburetor, fuel

TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service
PROBLEM
Will not start

CAUSE

CORRECTION

10. Engine valves out of
adjustment.

1. Fill fuel tank.
2. See "1O START ENGINE" in
Operation section.
3. Wait several minutes before
attempting to start.
4. Replace spark plug.
5. Clean/replace air filter.
6. Replace fuel filter.
7. Empty fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.
8. Check all wiring.
9. See "To Adjust Carburetor"
in Service and Adjustments
section.
10. Contact a Sears or other
qualified service center.

1. Dirty air filter.
2. Bad spark plug.
3. Weak or dead battery.
4. Dirty fuel filter.
5. Stale or dirty fuel.

1.
2.
3.
4.
5.

1. Out of fuel.
2. Engine not "CHOKED"
properly.
3. Engine flooded.
4. Bad spark plug.
5. Dirty air filter.
6. Dirty fuel filter.
7. Water in fuel.

8. Loose or damaged wiring.
9. Carburetor out of adjustment.

Hard to start

center

Engine valves out of
adjustment.

Clean/replace air filter.
Replace spark plug.
Recharge or replace battery.
Replace fuel filter.
Empty fuel tank and refill tank
with fresh, clean gasoline.
6. Check all wiring.
7. See "To Adjust Carburetor" in
Service and Adjustments
section.
8. Contact a Sears or other
qualified service center.

1.
2.
3.
4.
5.
6.
7.
8.

Brake pedal not depressed.
Attachment clutch is engaged.
Weak or dead battery.
Blown fuse.
Corroded battery terminals.
Loose or damaged wiring.
Faulty ignitionswitch.
Faulty solenoid or starter.

1.
2.
3.
4.
5.
6.
7.
8.

6. Loose or damaged wiring.
7. Carburetor out of adjustment.

9. Faulty operator presence
switch(es).

Depress brake pedal.
Disengage attachment clutch.
Recharge or replace battery.
Replace fuse.
Clean battery terminals.
Check all wiring.
Check/replace ignition switch.
Check/replace solenoid or
starter.
9. Contact a Sears or other
qualified service center.

Engine clicks but
will not start

1. Weak or dead battery.
2. Corroded battery terminals.
3. Loose or damaged wiring.
4. Faulty solenoid or starter.

1.
2.
3.
4.

Loss of power

-.Enginewill not
_urn over

2.
3.
4.
5.

Cutting too much grass/too
1.
fast.
Throttle in "CHOKE" position. 2,
Build-up of grass, leaves and :3.
trash under mower.
Dirty air filter.
4,
5.
Low oil leveVdirty oil.

Recharge or replace battery.
Clean battery terminals.
Check all wiring.
Check/replace solenoid or
starter.
Raise cutting height/reduce
speed.
Adjust throttle control.
Clean underside of mower
housing.
Clean/replace air filter.
Check oil level/change oil.

TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM

CAUSE

CORRECTION

Loss of power
'=cont,)

6. Clean and regap or change
spark plug.
7. Dirty fuel filter.
7. Replace fuel filter.
8. Stale or dirty fuel.
8. Empty fuel tank and refill tank
with fresh, clean gasoline.
9. Water in fuel.
9. Empty fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.
10. Spark plug wire loose.
10. Connect and tighten spark
plug wire.
11. Clean er gine air screen/fins.
11. Dirty engine air screenffins.
12. Clean/re _lace muffler.
12. Dirty/clogged muffler.
13. Loose or damaged wiring.
13. Check a I wiring.
14. Carburetor out of adjustment. 14. See "To Adjust Carburetor"
in Service and Adjustments
section.
15. Contact a Sears or other
15. Engine valves out of
adjustment.
qualified service center.

Excessive
vibration

1. Worn, bent or loose blade.

6. Faulty spark plug.

2. Bent blade mandrel.
3. Loose/damaged part(s).

1. Replace
bolt.
2. Contact
qualified
3. Tighten
Replace

blade. Tighten blade
a Sears or other
service center.
loose part(s).
damaged parts.

Engine dies when
tractor is shifted
into reverse

1. Reverse operation system
(ROS) is not "ON" while
mower or other attachment
is engaged.

1. Turn ignition key to
ROS "-ON" position.
See Operation section.

Engine continues
to run when
operator leaves
seat with

1. Faulty operator-safety
presence control system.

1. Check wiring, switches and
connections. If not corrected
contact a Sears or other
qualified service center.

attachment
clutch engaged

Poor cut - uneven

1. Worn, bent or loose blade.
2.
3.
4.
5.

1. Replace blade. Tighten blade
bolt.
Mower deck not level.
2. Level mower deck.
Buildup of grass, leaves, and 3. Clean underside of mower
trash under mower.
housing.
Bent blade mandrel.
4. Contact a Sears or other
qualified service center.
5. Clean around mandrels to
Clogged mower deck vent
open vent holes.
from build-up of grass, leaves,

and trash around mandrels.

TROUBLESHOOTING
CHART:
See appropriate section in manual
PROBLEM
Mower blades will
not rotate

Poor grass
discharge
Poor grass
discharge
(continued)

Headlight(s)
not
working
(if so equipped)

Battery will not
charge

Loss of drive

Engine "backfires'
when turning
engine "OFF"

unless

directed

CAUSE

to Sears service

center

CORRECTION

1. Obstruction in clutch
mechanism.
2. Worn/damaged mower drive
belt.
3. Frozen idler pulley.
4. Frozen blade mandrel.

1. Remove obstruction,
2. Replace mower drive belt.
3. Replace idler pulley.
4. Contact a Sears or other
qualified service center.

1. Place throttle control in
"FAST" position.
2. Travel speed too fast.
2. Shift to slower speed.
3. Wet grass.
3. Allow grass to dry before
mowing.
4. Mower deck not level.
4. Level mower deck.
5. Low/uneven tire air pressure. 5. Check tires for proper air
pressure.
6. Worn, bent or loose blade.
6. Replace/sharpen blade.
Tighten blade bolt.
7. Buildup of grass, leaves and 7. Clean underside of mower
trash under mower.
housing.
8. Mower drive belt worn.
!8. Replace mower drive belt.
9. Blades improperly installed. 9. Reinstall blades sharp edge
down.
10. Improper blades used.
10. Replace with blades listed in
th s manual.
11. Clean around mandrels to
11. Clogged mower deck vent
holes from buildup of grass,
open vent holes.
leaves, and trash around
mandrels.
1. Engine speed too slow.

11 Bulb(s)
Light switch
is "OFF'.
or lamp(s)
burned out.
3. Faulty light switch.
4. Loose or damaged wiring.
5. Blown fuse.

1.
2.
3.
4.
5.

Turn light switch "ON".
Replace bulb(s) or lamp(s).
Check/replace light switch.
Gheckwiringand connections.
Replace fuse.

1. Bad battery cell(s).
2. Poor cable connections.
3. Faulty regulator
(if so equipped).
4. Faulty alternator.

1. Replace battery.
2. Check/clean al/connections.
3. Replace regulator.

1. Freewheel control in
"disengaged". position.
2. Motion drive oelt worn,
damaged, or broken.
3. Air trapped in transmission
during shipment or servicing.

1. Place freewheel control in
"engaged" position.
2. Replace motion drive belt.

Engine throttle control not set
between half and full speed
(fast) position before stopping
engine.

Replace alternator.

Purge transmission.

Move throttle control
between half and full speed
(fast) position before
stopping engine.

TRACTOR

- - MODEL

NUMBER

917.275180

SCHEMATIC
02836_193374/390

BATTERY

SOLENOID

STARTER

A ¸

--4_

,. GI-----,

I C-L_,_

,_---_-F._

SEAT SWIT_-I
BLACK

".....

--i

, .OT,N.EV...E

IE_ d, I
I

I_¢*_tr_ml

GAP
'ARK PLUGS

IGNITION SWITCH
POGrFION CIRCUIT
OFF

"MAKE"

M+G+A1

_IJN/_VERRIDE B+At

RUN
START

B+At
B + S + A1

L+A2

EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS
WILL BECOME THEIR BRIGHTEST.
o2836

/
e
NON-REMOVABLE
CONNECTIONS

REMOVABLE
CONNECTIONS

WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS
WERE REMOVED FOR SERVICING OF
UNIT, THEY SHOULD BE REPLACED
TO PROPERLY SECURE YOUR W R NG

TRACTOR

- - MODEL

NUMBER

917.275180

ELECTRICAL
22

I
I

1
I

I
I

41
I I
I I I
I I
ft
tl

f
i
I

I
I
g

TRACTOR - - MODEL NUMBER 917.275180
ELECTRICAL

KEY PART
NO. NO.

DESCRIPTION

1
2
8
16
21
22
24
25
26
27
28
29
30
33
34
40
41
42
43
45
52
90
92
93
94

Battery
BoltHex Hd 1/4-20 unc x 3/4
Box Battery
Switch, Interlock
Harness Asm LightW/4152j
Bulb Light #1156
Cable Battery 6 Ga. 11" red
Cable Battery
Fuse
Nut Keps Hex 1/4-20 unc
Cable Ground 6 Ga. 12" black
Switch Seat DP w/ramps
Switch Ign
Key Ign
Switch Light
Harness ign
Bolt BIk. Fin Hex 1/4-20 unc x 1/2
Cover Terminal Red
Solenoid
Ammeter
ProtectionWire Loop
Cover Terminal
Harness Pigtail Reverse Switch
Screw Plastic I0-14 x 2,0
Module Reverse ROS

144927
74760412
176689
176138
183759
4152J
4799J
146147
175158
73510400
4207J
192749
193350
140403
110712X
193374
71110408
131563
178861
122822X
141940
180449
193465
192540
191834

NOTE= All component dimensions given in U.S. inches
1 inch= 25.4 mm

TRACTOR - - MODEL
CHASSIS AND ENCLOSURES

NUMBER

917.275180

2O9
6O

2O8

chassis-Laser -It.sgL50

TRACTOR -- MODEL
CHASSIS AND ENCLOSURES

NUMBER

917.275180

KEY PART
NO. NO.

DESCRIPTION

1
2
3
5
9
tO
11
13
14
17
18
26
28
29
30
31
37
38
39
58
60
64
74
142
143
144
145
159
206
207
208
209
212
278
---

Chassis
Drawbar
Screw 3/8-16 x 3/4
Bumper Hood/Dash
Dash
Bolt, Carriage 3/8-16 x 3/4
Panel, Dash, L.H.
Panel, Dash, R.H.
Screw Thdml 3/8-16 x 1/2
Hood Assembly
Bumper Hood
Nut
Grille/Lens Asm. (Includes Key Nos. 29 and 212)
Lens
Fend/Ftrest
Bracket, Fender Support
ScrewThdrol 5/18-18 x 1/2
Pivot Bracket Assembly, Rear
Bracket Pivot Laser LT
Air Duct Intake
Bolt Rdhd Sqnk 3/8-16 unc x 1
Dash Lower STLT
Nut Crownlock 3/8-16 unc
Plate Reinforcement STLT
Bracket Swaybar Chassis
Bracket Pnt Footrest STLT
Rod Pivot Chassis/Hood
Cupholder Silt Black
Bolt Shoulder 5/16.181-r
ScrewThdrol 5/16-18 x l/2Tytt
ScrewThdrol 3/8-16 x 1/2
Screw HexwshThdr 3/8-16 x 3/4
Insert Lens Reflective
Screw 10 x 3/4 Single Lead-Hex
Plug, Button
Plug Plastic Dome

174619
176554
17060612
155272
193511X013
STD533710
174996
172105X010
17490608
185682X613
184921
STD541437
193258
174332X599
192393X613
139976
17490508
175710
174714
184462
72140606
154798
STD541437
175702
186689
175582
156524
155123X428
170165
17670508
17670608
17000612
175143
191611
5479J
187801

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.275180
GROUND DRIVE

120

212
70

lS6
'

116

_39
35

30
62
36

ddve-hydro,stlt._63

TRACTOR

- - MODEL

NUMBER

917.275180

GROUND DRIVE
KEY PART
NO. NO.
1

......

8
10
t4
15
16

192502
STD561210
STD551125
74490544
73800500

19
21
22
24
25
26
27
28
29
30
32
34
35
36
37
38
39
41
47
48
49
50
51
52
53
55
56
57
59
61
62
63
64

73800600
130564
169498
73350600
106888X
19131316
STD561210
175765
71673
169592
74760512
175578
120183X
19211616
1572H
179114
72110622
175556
127783
154407
123205X
72!10612
STD541437
STD541431
105710X
105709X
17060620
140294
169691
17120614
8883R
175410
173937

65
66

10040700
154778

DESCRIPTION
Transmission (See Breakdown)
Hydro Gear Model 314-0510
Rod, Shift
Pin, Cotter 1/8 x 1
Washer Lock 1/4
Bolt Hex Flghd 5/16-18 Gr. 5
Nut, Lock Hex w/Ins 5/16-18
unc
Nut Lock Hex w/Ins 3/8-16
Knob
Rod, Brake
Nut
Spring, Rod, Brake
Washer 13/32 x 13/16 x 16 Ga.
Pin, Cotter 1/8 x 3/4
Rod, Parking Brake
Cap, Parking Brake
Bracket, Transmission
Bolt Hex 5/16.16 uncx 3/4
Shaft, Foot Pedal
Bearing, Nylon
Washer
Pin, Roll
Pulley, Composite
Bolt
Keeper, Belt, Idler
Pulley, Idler, V-Belt
Bellcrank Clutch Grnd DrusU
Retainer, Belt
Bolt Cart. Sh 3/8-16 x I-1/2 Gr. 5
Nut
NutCrownlock 5/16-10
Link, Clutch
Spdng, Return, Clutch
Screw 3/8-16 x 1-1/4
V-Belt, Drive
Keeper, Belt, Center
Screw 3/8-16 x .875
Cover, Pedal
Pulley, Engine
Bolt Hex
7/16 x 20 x 4 x Gr.5-1.5
Washer
Keeper, Belt Engine Hydro

KEY PART
NO. NO.
69

142432

70
71
73
74
75
76
77
78
91
82
83
84
69
95
96
t12
116
120
150
151
156
158
159
161

134683
169183
169182
137057
121749X
12000001
123583)(
121748X
165596
165711
19171216
169594
192387X428
170201
STD624003
19091210
72140608
73900600
175456
19133210
166002
165589
183900
72140406

162
163
165
166
168
169
197
198
199
200
202

73680400
74780416
165623
17490510
165492
165580
169613
169593
169612
72140508
72110614

212
263

145212
17000612

DESCRIPTION
Screw Hex Wsh HI-Lo
1/4 x 1/2 unc
Guide, Belt, Mower Drive RH
Strap, Torque, Lh
Strap, Torque, Rh
Spacer, Axle
Washer 25/32 x 1-1/4 x 16 Ga.
Ring, E
Key, Square
Washer 25/32 x 1-5/8 x 16 Ga.
Shaft Asm Cross
Spring,Torsion
Washer 17/32 x 3/4 x 16 Ga.
LinkTransaxle
Console, Shift
ControlAsm Bypass Hydro
Spring, Retainer 1"
Washer 9/32 x 3/4 x 10 Ga.
Bolt Rdhd Sq Neck 3/8-16 x 1
NUt Lock Fig 3/6-16
Spacer Retainer
Washer 13/32 x 2 x 10
Washer 5/16 x 1.0 x 1_25
Bracket Shift Mount
Hub Tapered Flange Shift
Bolt Rdhd Sqnk
1/4-20 x 3/4 Gr. 5
Nut Crownlock 1/4-20 une
Bolt Hex Fin 1/4-20 x 1
Bracket Pivot Lever
Screw 5/16 x 5/8
Bolt Shoulder 5/16-18 x .561
Plate Fastener Cross Shaft
Nyliner Snap-In
Washer Nyliner
Bolt Shoulder 5/16-18 unc
Bolt RdHd Sqnk 5/16-18 unc x 1
Bolt Carr. Sh
3/8-16 x 1-3/4 Gr. 5
Nut Hex Flange Lock
Screw 3/8-16 x 3/4

NOTE: Allcomponent dimensionsgiven in U.S. inches
1 inch= 25.4 mm

TRACTOR - - MODEL NUMBER 917.275180
STEERING ASSEMBLY

67
13

steerlng_pLIL57

TRACTOR
STEERING ASSEMBLY

- - MODEL

NUMBER

917.275180

KEY PART
NO, NO.

DESCRIPTION

1
2
3
4
5
6
8
10
11
13
15
17
26
28
29
30
32
34
36
37
38
39
40
41
42
43
44
46
65
67
68
71
82
87
88
91
95
97

Steering Wheel
Axle Assembly Cast Iron
Spindle Assembly, L.H.
Spindle Assembly, R.H,
Bearing, Race, Thrust, Hardened
Washer 25/32 x 1-5/8 x 16 Ga.
Ring, Klip
Draglink
Washer, Lock
Spacer Bearing Axle Front
Nut, Hex Flange Lock
Shaft, Steering
Bushing, Link, Drag
Washer 13/32 x 718 x 16 Ga.
Screw 3/8-16 x 3/4
Pin Cotter
Rod, Tie
Washer Split Hvy Hlcl Spr. 5/16
Bushing,Steering
Screw
Insert, Steering Wheel
Washer 9/16 x 2-3/6 12 Ga.
Nut Crownlock 3/8-24
Adaptor, Steering Wheel
Boot, Steedng Shaft
Washer 25/32 x 1-1/4 x t 6 Ga.
Extension Shaft Steering
Cap, Spindle
Spacer Brace Axle
Bolt RDHD Sqnk 3/9-16 x 2-1/4
Axle, Brace
Steering Asm.
BracketSusp. Chassis Front
Washer Flat .781 x 1-1/2 x .14
Bolt Shoulder 7/16-20 unc
Clip Steering
Washer Hardened
Bolt5/16-18 unc x 4 Gr. 5

186093X428
184706
169840
169839
6266H
121748X
12000029
175121
STD551137
136518
145212
190753
126847X
19131416
17000612
STD561210
192757
10040500
155099
152927
186095X428
t9183812
73540600
186737
145054X428
121749X
190752
184946X505
160367
72110618
t 69827
175146
169835
173966
t 75118
175553
188967
74780564

NOTE: All component dimensions given in U.S. inches
1 inch = 25,4 mm

TRACTOR

° - MODEL

NUMBER

917.275180

ENGINE

31
_'_

33 29

\
I OPTIONAL
EQUIPMENT
Spark Arrester
englne-kohler42
KEY
NO.

PART
NO,

1
2

170548X505
17720408

_ .....

4
8
13
14
23
29
31
32

188655
171877
185909
148456
169837
137180
185534
140527

DESCRIPTION
Control,Throttle/Choke
Screw, Hox Head, Thread
Cutting 1/4-20 x 1/2
Engine, KohlerModel SV5900004 (See Breakdown)
Muffler
Bolt5/16-18 unc x 3/4 w/Seres
Gasket
Tube Brain Oil Easy
Shield Brn/Dbr Guard
Arrestor, Spark
Tank, Fuel
Cap Assembly, Fuel Sears,
Vented

KEY
NO.

PART
NO.

33
37
38
44

123487X
137040
181654
17670412

45
46
81
105
116
117

17000612
19091416
73510400
17120616
184362
188654

DESCRIPTION
Clamp, Hose
Line, Fuel
Plug Drain Oil Easy
Screw, Hex Washer Head,
Thd., Roll. 1/4-20 x 3/4
Screw Hxwsh Thdr 3/8-16 x 3/4
Washer 9/32 x 7/8 x 16 Ga.
Nut Ksps Hex 1/4-20
Screw 3/8-16 x 1
Nut Hex Flange ToplockM8-1.25
Tube Exhaust

NOTE: All component dimensionsgiven in U.S. inches
1 inch= 25.4 mm

TRACTOR -- MODEL NUMBER

917.275180

SEAT ASSEMBLY

seat It.knob_13

KEY PART
NO. NO,

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12

Seat
Bracket Pnt Pivot Seat (blk)
Bolt Fin Hex 3/8-16 uncx 1
Washer t3/32 x 3/4 x 10 Ga.
Clip Push In Hinged
Nut He:
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Craftsman 917275180 User Manual TRACTOR Manuals And Guides L0521897

CRAFTSMAN Lawn, Tractor Manual L0521897 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

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