Craftsman 917373231 User Manual LAWN MOWER Manuals And Guides L0808442
CRAFTSMAN Walk Behind Lawnmower, Gas Manual L0808442 CRAFTSMAN Walk Behind Lawnmower, Gas Owner's Manual, CRAFTSMAN Walk Behind Lawnmower, Gas installation guides
User Manual: Craftsman 917373231 917373231 CRAFTSMAN LAWN MOWER - Manuals and Guides View the owners manual for your CRAFTSMAN LAWN MOWER #917373231. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman LAWN MOWER Manual
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® MODEL 917.373231 OWNER'SMANUAL TM Conv_rt_bm_ ° AssembHy ° Operation o Customer Responsibilities ° Service ° Adjustments o Repair Parts Caution: Read and Follow all Safety Rules and Instructions Before Operating This Equipment SAFETY RULES REPAIRS. IMPORTANT SAFETY STANDARDS REQUIRE OPERATOR PRESENCE CONTROLS SUCH CONTROLS_ DO NOT ATT'EMPT TO DEFEAT THE FUNCTION STANCES° TO MINIMIZE THE RISK OF INJURY. YOUR UNIT IS EQUIPPED WITH OF THE OPERATOR PRESENCE CONTROLS UNDER ANY CIRCUM- TRAINING: • Read this operator's manual carefully.. Become familiar with the controls and know how to operate your mower properly. Learn how to quickly stop mower. ° Always stop the engine whenever you leave or are not using your mower, or before crossing driveways, walks, roads, and any gravel-covered areas. • Do not allow children to use your mower. Never allow adults to use mower without proper instructions • Never direct discharge of material toward bystanders nor allow anyone near tire mower while you are operating it. • Keep the area of operation clear of all persons, especially small children and pets. • ° Use mower only as the manufacturer scnbed in this manual. Before cleaning, inspecting, or repairing your mower, stop the engine and make absolutely sure the blade and all moving parts have stopped. Then disconnect the spark plug wire and keep it away from the spark plug to prevent accidental starting. • Do not operate mower if it has been dropped or damaged in any manner., Always have damage repaired before using your mower:_ • Do not continue to run your mower if you hit a foreign objecL Follow the procedure outlined above, then repair any damage before restarting and operating you mower.. • Do not use accessory attachments that are not recommended by the manufacturer._ Use of such attachments may be hazardous. • Do not change the governor settings or overspeed the engine_ Engine damage or personal injury may result. • Do not operate your mower if it vibrates abnormally. Excessive vibration is an indication of damage; stop the engine, safely check for the cause of vibration and repair as required. • Do not run the engine indoors.. Exhaust fumes are danger- Be aware that running intended and as de- the mower blade turns when the engine is PREPARATION: OUS,, • Always wear safety glasses or' eye shields when starting and while using your mower_ Never cut grass by pulling the mower towards you. Mow across the face of slopes, never up and down or you might lose your footing, Do not mow excessively steep slopes.. Use caution when operating the mower on uneven terrain or when changing directions - maintain good footing. • Dress properly. Do not operate mower when barefoot or wearing open sandals. Wear only solid shoes with good traction when mowing. Never operate your mower without proper guards, plates, grass catcher or other safety devices in place_ MAINTENANCE " Always thoroughly check the area to be mowed and clear it of all stones, sticks, wires, bones, and other foreign objects.. These objects will be thrown by the blade and can cause severe injury.. ° ° • Check fuel tank before starting engine. Do not fill gas tank indoors, when the engine is running or when the engine is hot. Allow the engine to cool for several minutes before filling the gas tank.. Clean off any spilled gasoline before starting the engine. AND STORAGE: • Check the blade and the engine mounting bolts often to be sure they are tightened properly. • Check all bolts, nuts and screws at frequent intervals for proper tightness to be sure mower is in safe working condition. • Always make wheel height adjustments before starting your mower. Never attempt to do this while the engine is rvnning. • Keep all safety devices in place and working • Mow only in daylight or good artificial light • To reduce fire hazard, keep the engine free of grass, leaves or excessive grease and oil • Check grass catcher often for deterioration and wear and replace worn bags. Use only replacement bags that are recommended by and comply with specifications of the manufacturer of your rnower_. • Always keep a sharp blade on your mower. • Allow engine to cool before storing in any enclosure. • Never store mower with fuel in the tank inside a building where fumes may reach an open flame or an ignition source such as a hot water heater, space heater, clothes dryer, etc. OPERATION: • Keep your eyes and mind on your mower and the area being cuL Do not let other interests distract you. o Do not mow wet or slippery grass.. Never run while operating your mower. Always be sure of your footing- keep a firm hold on the handles and walk. Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times. .................................................... LOOK FOR THIS SYMBOL IT MEANSATTENTION!!! , ,,,, ,,,,,,,,, TO POINT OUT IMPORTANT BECOME ALERT!!! YOUR 2 SAFETY PRECAUTIONS. SAFETY IS INVOLVED, CONGRATULATIONS on your purchase of a Sears Craftsman Lawn Mower_ It has been designed, engineered and manufactured to give you the best possible dependability and performance_ Should you experience any problems you cannot easily remedy, please contact your nearest Sears Service CentedDepartment. Sears has competent, welt trained technicians and the proper tools to service or repair this unit. Please read and retain this manual.. The instructions wilt enable you to assemble and maintain your lawn mower properly. Always observe the "SAFETY RULES'L MODEL NUMBER PRODUCT 917,373231 SPECIFICATIONS HORSEPOWER: 5.0 DISPLACEMENT: 11 ..57 cue in,, GASOLINE CAPACITY: 1o6 quarts (Unleaded) OIL (20 ozo Capacity): SAE 30 (Above 32°F) 5W30 (Below 32°F) SPARK PLUG (Gap ..030 ino): (0_76 mm) Champion RJ19LM or Sears zt 33312 or STD 361458 or STD 360950 VALVE CLEARANCE: °005-°007 ino o007-_009 in. SERIAL NUMBER DATE OF PURCHASE THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A DECAL ATTACHED TO THE REAR OF THE LAWN MOWER HOUSING,. YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE,. MAINTENANCE SOLID STATE IGNITION AIR GAP: o010 in,. BLADE BOLT TORQUE: 35-40 ft.-Ibs_ AGREEMENT A Sears Maintenance CUSTOMER intake: Exhaust: Agreement is available on this producL Contact your nearest Sears store for details. RESPONSIBILITIES = Read and observe the safety rules.. • Follow a regular schedule in maintaining, caring for and using your lawn mower. = Fo]fow the instructions under "Customer Responsibilities" LIMEED TWO YEAR WARRANTY and "Storage" sections of this Owner's Manual ON CRAFTSMAN POWER MOWER For two years from date of purchase, when this Craftsman Lawn Mower is maintained, lubricated, and tuned up according to the operating and maintenance instructions in the owner's manual, Sears will repair free of charge any defect in material or workmanship. If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty applies for only 90 days from the date of purchase,_ This Warranty does not cover: • Expendable items which become worn during normal use, such as rotary mower blades, blade adapters, belts, air cleaners and spark plug. ° Repairs necessary because of operator abuse or negligence, including bent crankshafts maintain the equipment according to the instructions contained in the owner's manual. and the failure to WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN POWER MOWER TO THE NEAREST SEARS SERVICE CENTERIDEPARTMENT IN THE UNITED STATES. THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN USE IN THE UNITED STATES_ This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state. SEARS, ROEBUCK AND CO.., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179 TABLE OF CONTENTS SAFETY RULES ............................................. 2 PRODUCT SPECIFICATIONS ........................ 3 CUSTOMER RESPONSIBILITIES ...... 3, 12-14 WARRANTY .................................................... 3 LAWN MOWER ACCESSORIES ................... 5 ASSEMBLY ..................................................... 6 OPERATION ................................................... 8 SERVICE AND ADJUSTMENTS .................. 15 STORAGE ..................................................... 18 TROU B LESHOOTING .................................. 19 REPAIR PARTS - LAWN MOWER ......... 20-24 REPAIR PARTS - ENGINE ...................... 25-30 PARTS ORDERING/SERVICE. BACK COVER mNDEX A Accessories ............................................. 5 Adjustments: Carburetor .................................. 17 Handle Height ............................ 16 Height of Cut ................................ 9 Air Filter: Service ........................................ 14 Assembly: Handle .......................................... 6 Grass Catcher .............................. 7 B Blade: Sharpening ................................. 13 Replacement .............................. 13 C Controls: Operator Presence Control Bar .8 Drive Control ................................ 8 Customer Responsibilities ..... 3, 12-14 Air Filter ...................................... 14 Blade Care/Replacement .......... 13 Drive Wheels .............................. 13 Engine ........................................ 14 Gear Case ................................... 13 Lubrication ................................. 12 Spark Plug .................................. E Engine: Oil Change ................................. Oil Level ..................................... Oil Type ...................................... Starting ....................................... Storage ....................................... 14 14 14 14 10 18 P F Fuel: Type ............................................. Storage ....................................... 10 18 H Repair Parts Lawn Mower .......................... Engine. .................................. R Responsibilities, 20-24 25-30 Customer .... 3, 12-14 S Handle: Adjustment .................................. 16 Assembly ........................................ 6 L Lubrication: Safety Rules ........................................ See,ice and Adjustments: Carburetor'. ................................. Drive Belt ................................... 17 15 Engine ........................................ 12 Rear Door Hinge ......................... 12 Handle Bracket Mounting Pin .. 12 Wheel Adjuster .......................... 12 M Engine Speed ............................ Handle ........................................ 17 16 Maintenance Agreement .................... 3 Maintenance Schedule ..................... 12 Mowing Tips ...................................... 11 Mulching/Mowing Tips ..................... 11 O Oil: Engine ........................................ 14 Storage ....................................... 18 Operation: Operating Lawn Mower'. .............. 9 Drive Control ................................ 9 Operator Presence Control Bar ..... ;..8 Options: Attachments ................................. 5 4 Spark Plug ......................................... Specifications ..................................... Starting the Engine .......................... Stopping the Engine ........................ Storage .............................................. 2 14 3 10 10 18 T Trouble Sirooting Chart ................... 19 W Warranty .............................................. Wheels: Wheel Adjusters .......................... 3 8 These accessories were available when this lawn mowerwas produced _They are also available at most Sears retail outlets, catalog and service centers_ Most Sears stores can also order repair parts for you, when you provide the model number of your lawn mower° Some of these accessories may not apply to your lawn mower. ENGmNE SPARK PLUG AIR FILTER MUFFLER GAS CAN CHARGER ENGINE OIL STABILIZER BATTERY if lawn mower is an electric start LAWN MOWER PERFORMANCE DUST SHIELD CUPPING DEFLECTOR REAR BAG OPTIONAL FABRIC BAG REPLACEMENT BAG FOR REAR DISCHARGE LAWN MOWERS SIDE DISCHARGE CATCHER OPTIONAL CATCHER FOR SIDE DISCHARGE LAWN MOWER t LAWN P/lOWER MAINTENANCE ,=,ljl ill ....... BELT BLADE BLADE ADAPTER % 5 LAWN MOWER COVER Read these instructions and the Operator's Manual in its entirety before you attempt to assemble or operate your new lawn mower.. Your new lawn mower has been assernbled at the factory with the exception of those parts left unassernbled for shipping purpose& To ensure safe and proper operation of your lawn mower, all parts and hardware you assemble must be tightened securelyv Use the correct tools as necessary to ensure proper tightness. All parts such as nuts, washers, bolts, etc., necessary to complete the assembly have been placed in the parts bag TO REMOVE CARTON ° • • OPERATOR PRESENCE CONTROLBAR UPPER HANDLE LIFT UP LAWN MOWER FROM MOWING POSITION Remove loose parts included with mower. Cut down two end corners of carton and lay end panel down flat.. Remove all packing materials except padding between upper and lower handle and padding holding operator presence control bar to upper handle_ Roll lawn mower out of carton and check carton thoroughly for additional loose parts. LOWER HANDLE FIG. 1 SLOTS HOW TO SET UP YOUR LAWN MOWER TO UNFOLD HANDLE (See Fig. 1) IMPORTANT: UNFOLD HANDLE CAREFULLY SO AS NOT TO PINCH OR DAMAGE CONTROL CABLES o Raise handles until lower handle section locks into place in mowing position. o Raise upper handle section into place on lower handle, remove protective padding and tighten both handle knobs.. ° Remove handle padding holding operator presence control bar to upper- handle., • Your lawn mower handle can be adjusted for your mowing comfort, Refer to "Adjust Handle" in the Service and Adjustment section of this manual, TO INSTALL ATTACHMENTS MULCHER FIG, 2 (See Fig. 2) Your lawn mower" was shipped ready to be used as a mulchero To convert to bagging or discharging: • • ° PLATE Open rear door and remove mulcher plate, Store rfiulcher plate in a safe place.. You can now install Latchetor optional clipping deflector', To return to mulching operation, install mulcher plate into discharge opening of mower_ Be sure all tabs are seated properly, CAUTION: Do not run your lawn mower without mulcher plate in place or approved clipping deflector or grass catcher in place, Never attempt to operate the lawn mower with the rear door removed or propped open. 6 TABS ASSE TO ASSEMBLE & ATTACH CATCHER (See Figs. 3-4) o ° BLY CATCHER FRAME GRASS Put grass catcher frame into grass bag with rigid part of bag on the bottom. Slip vinyl bindings over frame. \ NO'[E: If vinyl bindings are too stiff, hold them in warm water for a few minutes If bag gets wet, let it dry before using. o - Lift the rear door on the mower housing and place the grass catcher frame onto the formed tabs on the rear door hinge bracket_ The grass catcher is secured to the lawn mower housing when the rear door is lowered onto the grass catcher frame. FIG. 3 / HINGE BRACKET _._ REAR DOOR FORMED TABS GRASS CATCHER FIG. 4 7 FRAME OPERATION KNOW YOUR LAWN MOWER READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER. Compare the illustrations with your lawn mower' to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference_ ENGINE ZONE CONTROL CABLE OPERATOR PRESENCECONTROLBAR DRIVE CONTROL STARTER LEVER HANDLE CABLE CLIPS ENGINE OIL CAP W/DIPSTICK GRASSCATCHER GASOLINE MULCHER CAP DRIVE COVER PLATE PRIMER ENGINE SPEED CONTROL AIR FILTER HOUSING WHEEL ADJUSTER (ON EACH WHEEL) FIG. 5 ,_llllll ................................. MEETS CPSC SAFETY REQUIREMENTS Sears rotary walk-behind power lawn mowers conform to the safety standards of the American National Standards Institute and the U_S_Consumer Product Safety Commission. The blade turns when the engine is running. _J iLi i ii i i i lllll ,i, i::ll:u, OPERATOR PRESENCE CONTROL - must be held down to the handle to start the engine., Release to stop the engine. ENGINE SPEED CONTROL - located on the side of the PRIMER - pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine_ MULCHER PLATE - located at the discharge opening, must be removed when converting to bagging or discharge operation, engine which allows you to select either fast (,r_) or' slow (,_) engine speed. STARTER HANDLE - used for starting the engine° DRIVE CONTROL LEVER - used to engage power-propelled forward motion of lawn mower.. 8 OPERATION :, ,llll,l,llll: lllll,l,,ll,i, ill,, HOW TO USE YOUR LAWN MOWER ENGINE SPEED CAUTION: Do not run your lawn mower without mtdcher plate in place and door closed orwithout an approved clipping deflector or grasscatcher in place. Never attempt to operate the lawn mower with the rear door removed or propped openf ENGINE SPEED (See Fig. 6) The engine speed is controlled by a lever located on the side of the engine. Fast (,_) position is for starting the engine, normal cutting, and better grass bagging. Slow (-_) position is for light cutting, trimming and fuel economy. ENGINE FIG. 6 LOWER WHEELS FOR HIGH CUT RAISE WHEELS FOR LOW CUT ZONE CONTROL CAUTION: Federal regulations require an engine control to be installed on this lawn mower in order to minimize the risk of blade contact injury, Do not under any circumstances attempt to defeat the function of the operator control. The blade turns when the engine is running, o Your lawn mower is equipped with an operator presence control bar which requires the operator to be positioned behind the lawn mower handle to start and operate the lawn mower.. TO ADJUST = o • • ° ° o (See Fig. 7) GRASS CATCHER (See Fig. 8) To remove grass catcher, release operator presence control bar to stop engine. Lift up rear door and remove the grass catcher by the handle° Do not drag the bag when emptying; it will cause unnecessary wear. DRIVE CONTROL = HEIGHT Raise wheels for low cut and lower wheels for high cut Wheels are set in low cut for shipping.. Adjust cutting height to suit your requirements. Medium position is best for most lawns.. To change cutting height, squeeze adjuster lever toward wheel Move wheel up or down to suit your requirements.. Be sure afl wheels are in the same setting, TO EMPTY • CUTTING FIG. 7 FIG. 8 \ (See Fig. 9) Self-propelling is controlled by holding the operator presence control bar down to the handle and pushing the drive control lever forward until it clicks; then release the lever.. Forward motion will stop when the operator presence control bar is retease& To stop forward motion without stopping engine, release the operator presence control bar slightly until the drive control disengages, Hold operator presence control bar down to handte to continue mowing without self-propelling.. To keep drive control engaged when turning corners, push down on handle and lift front wheels off ground while turning lawn mower. OPERATOR PRESENCE CONTROL BAR DRIVE CONTROL DRIVE CONTROL FIG. 9 9 OPERAON BEFORE STARTONG ENGItNE ENGINE OIL CAP W/DIPSTICK OIL (See Fig. 10) Your lawn mower is shipped without oil in the engine° . Be sure mower is level and area around oif fill is clean_ o Remove engine oi! cap w/dipstick and fill to the full line on the dipstick_ • Use 20 ozs. of oi!. For type and grade of oi! to use, see "ENGINE" in Customer Responsibilities section of this manual, o Pour oil siowly_ Do not over fill,, ° Check oil level before each user Add oil if needed,, Fill to full line on dipstick, ° To read proper level, tighten engine oil cap each timev ° Reinstall engine oil cap and tighten.. • After the first two (2) hours of mowing, change the oil, and every 25 hours thereafter_ You may need to change the oil more often under dusty, dirty conditions. GASOLINE FIG. 10 TO START ENGINE GAS (See Fig. 10) ° FILLER CAP ° Fill gasoline tank with fresh, clean, unleaded gasoline. DO NOT USE PREMIUM GASOLINE. BE CAREFUL NOT TO OVER FILL TANK.. WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage° Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer.. Drain the fuel tank, start the engine and let it run until fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for' additional inforrnation_ Never use engine or carburetor cleaner products in fuel tank or permanent damage may occur,, . = ° To start a cold engine, push pnmer three (3) times before trying to start. Use a firm push, This step is not usualty necessary when starting an engine which has already run for a few minutes. Move engine speed control lever to fast (,_) position_ Hold operator presence control bar down to the handle and pull starter handle quickly_, Do not allow starter' rope to snap back. To stop engine, release operator' presence control bar. NOTE: In cooler weather it may be necessary to repeat priming steps. In warmerweather over priming may cause flooding and engine will not start. If you do flood engine, wait a few minutes before attempting to start and do not repeat priming steps,, 10 OPERATIO MOWING o TraPS Under certain conditions, such as very tall grass, it may be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving dumps of grass clipping& ° For extremely heavy cutting, reduce the width of cut and raise the rear of the lawn mower housing one (1) wheel adjuster setting higher than the front for better discharge of grass. o For better grass bagging and most cutting conditions, the engine speed should be set in the fast (,_) position° o When using a rear discharge lawn mower in moist, heavy grass, clumps of cut grass may not enter the grass catcher. Reduce ground speed (pushing speed) and/or run the lawn mower over the area a second time° • • ° MAX 1/3 FIG. 11 If a trail of grass clippings is ieft on the right side of a rear discharge lawn mower, mow in a clockwise direction with a small overlap to collect the clippings on the next pass° Keep top of engine around starter clear and clean of grass clippings and chaff. This will help engine air flow and extend engine life. ° • Pores in cloth grass catchers can become filled with dirt and dust with use and catchers will collect less grass. To prevent this, regularly hose catchers off with water and let dry before using° MULCHING MOWING TIPS IMPORTANT,' FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN AFTER EACH USE.. SEE "CLEANING" IN CUSTOMER RESPONSIBILITIES SECTION OF THIS MANUAL. ° The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed.. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn.. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. ° , 11 Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action.. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun° For best results, adjust the lawn mower cutting height so that the lawn mower cuts off only the top one-third of the grass blades (See Fig° 11). If the lawn is overgrown it will be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of mulched grass. For extremely heavy mulching, reduce your width of cut, mow slowly and raise the rear of the lawn mower one wheel adjuster setting higher than the front. Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings.. When doing a second cut, mow across or perpendicular to the first cut path.. Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn_ CUSTOMER ESIPONSH ILHTI MAI.TENA.CE SC,EDULE FILL IN DATES _:k_ _,_1 _ _, YOU Clean/inspect (If Equipped) X ° cubi-icat_on Cha_ E N Check Eng,i,ne Oil Level Change Engine Oil G clean Air Filter Inspect Muffler Replace Spark P!ug __ . Change Service Replace Charge ...... . 6/'........ I I .................. U U .... 6/ 6/ .......... 6/4 6/ ,,.. : _ ........ ''":':'.".'.'."."."."i .... ...... _2 ..... Replace Air Filter Paper Cartridge - _'-o ....................... A Clean Batte ry/R ecii,_rge (Electric Start Mowers) t 2 3 4 _,, Grass Ca'{'cher _.......... , ...................H64_ 6/ Inspect/Clean Diive Wheels Clean Lawn Mower' '............. (Self-Propelled Mowers) R sharpeniRepiace MoWerBiade N ,-4, more often when operating under a heavy load or in high ambient lemperatures, more often when operating in dirty or' dusty conditions,, blades more often when mowing in sandy soil 48 hours at end of season. GENERAL LUBRaCATUON CHART RECOMMENDATIONS "]:.hewarranty on this lawn mower does not cover items that have been subjected to operator abuse or' negligence. To receive full value from the warranty, operator must maintain mower as instructed in this manual. Some adjustments will need to be made periodically to properly maintair! your unit.. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season° o o Once a year, replace the spark plug, replace air filter element and check blade for wear_ A new spark plug and clean/new air filter element assures proper air-fuel mixture and helps your engine run better and last longer.. Follow the maintenance schedule in this manual. BEFORE = o EACH USE (_) HANDLE BRACKET MOUNTING PIN Check engine oil level.. Check for loose fasteners.. (_) SPRAY LUBRICANT LUBRICATION Keep unit wet! lubricated (See "LUBRICATION (_) REAR DOOR HINGE (_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION. CHART"). IMPORTANT: DO NOT OIL OR GREASE PLASTIC WHEEL BEARINGS. VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF LUBRICATING BEARINGS,. IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY. 12 CUSTOM ESPO IL[['IES II ,i,1,,i, i1,1,, ii, ,,, ii .... i , LAWN MOWER CRANK_ SHAFT & BLADE ADAPTER DETAIL BLADE Always observe safety rules when performing any maintenance. TIRES o o Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber° TRAILING EDGE HARDENED ADAPTER Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. KEY BLADE CARE For best results, mower blade must be kept sharp., place bent or damaged blades.. ReCRANKSHAFT TO REMOVE BLADE (See Fig., 12) . o o ° • • _]_[ Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with spark plug,, Turn lawn mower on its side. Make sure air filter and carburetor are up,, Use a wood block between blade and mower housing to prevent blade from turning when removing blade boil CRANKSHAFT KEYWAY TO REPLACE BLADE (See Fig., 12) . Position the blade adapter on the engine crankshaft. Be sure key in adapter and crankshaft keyway are aligned° Position blade on the blade adapter aligning the two (2) holes in the blade with the raised lugs on the adapter. • Be sure the trailing edge of blade (opposite sharp edge) is up toward the engine. o Install the blade bott with the lock washer and hardened washer into blade adapter and crankshaft, • Use block of wood between blade and lawn mower housing and tighten the blade bolt, turning clockwise. • The recommended tightening torque is 35-40 ft. Ib& IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED. • To keep your drive system working properly, the gear case and area around the drive should be kept clean and free of trash build-upo Clean under the drive cover twice a season. • The gear case is filled with lubricant to the proper level at the factory. The only time the lubricant needs attention is if service has been performed on the gear case. ° If lubricant is required, use only Texaco Starplex Premium Grease, part no.. 750355.. Do not substitute. DRIVE WHEELS Check front drive wheels each time before you mow to be sure they move freely, The wheels not turning freely means trash, grass cuttings, etc., are in the drive wheel area and must be cleaned to free drive wheel& If necessary to clean the drive wheels, check both front wheels, ° • o blade - but if • • TO SHARPEN BLADE Remove hubcaps, hairpin cotters and washers° Remove wheels from wheel adjusterso Remove any trash or grass cuttings from inside the dust cover, pinion and/or drive wheel gear teeth° Putwheels back in place,. If after cleaning, the drive wheels do not turn freely, contact your nearest service center., GRASS Care should be taken to keep the blade balanced. An unbalanced blade will cause eventual damage to lawn mower or engine., . BLADE ADAPTER GEAR CASE NOTE: Remove the blade adapter and check the key inside hub of blade adapter., The key must be in good condition to work properly. Replace adapter if damaged, ° LOCK WASHER FIG, 12 Protect your hands with gloves and/or wrap blade with heavy cloth,, Remove blade bolt by turning counter-clockwise., Use a 9/16" box or open-end wrench, Remove blade and attaching hardware (bolt, lock washer and hardened washer), NOTE: We do not recommend sharpening you do, be sure the blade is balanced° BLADE BOLT • • The biade can be sharpened with a rite or on a grinding wheel° Do not attempt to sharpen while on the mower. To check blade balance, drive a nail into a beam or wall., Leave about one inch of the straight nail exposed° Place center hole of blade over the head of the nail. If blade is balanced, it should remain in a horizontal position,, If either end of the blade moves downward, sharpen the heavy end until the blade is balanced,, 13 CATCHER The grass catcher may be hosed with water, but must be dr,,,when used,. Check your grass catcher often for damage or deterioration. Through normal use it will wear_. If catcher needs replacing, replace only with a manufacturer approved replacement catcher. Give the lawn mower model number when ordering. ESPONSU mLmTJE$ CUSTO ENGUNE LUBRICATION Use only high quality detergent oil rated with API service classification SG. Select the oil's SAE viscosity grade according to your expected operating temperature. SAE VISCOSITY GRADES CONTAINER _F "20° 0_ 3o° °c .___3o0.='oo .loo TEMPERATURE RANGE a2° 40" _° ANTICIPATED 60° ;0_ BEFORE _0° _oo 100° , 30° 40" FIG. 13 NEXT OIL CHANGE NOTE: Although multi-viscosity oils (5W30, 10W30 etc,,) improve starting in cold weather, these multi-viscosity oi]s will result in increased oil consumption when used above 32°Fo Check your engine oit level more frequently to avoid possible engine damage from running low on oil,, Change the oil after-the first two hours of operation and every 25 hours thereafter or at least once a year if the lawn mower is not used for 25 hours in one year. Check the crankcase oil level before starting the engine and after each five (5) hours of continuous use. Tighten oil plug securely each time you check the oil level_ TO CHANGE ENGINE OIL (See Fig. 13) . Disconnect spark plug wke from spark plug and place wire where it cannot come in contact with spark plug, • Remove engine oil cap; lay aside on a clean surface,, o Tip lawn mower' on its side and drain oil into a suitable container, Rock lawn mower back and forth to remove any oil trapped inside of engine,, o, Wipe off any spilled oil on lawn mower and on side of engine. Fill engine with oil. Fill only to the "FULL" line on the dipstick. DO NOT OVER FILL. • Replace engine oil cap, • Reconnect spark plug wire to spark plug, BACK PLATE CARTRIDGE LIP 3OVER TABS COVER SCREW FIG. 14 MUFFLER Inspect and replace corroded muffter as it could create a fire hazard and/or damage. SPARK PLUG Change your spark plug each year to make your engine start easier and run better.. Set spark plug gap at .030 inch. CLEANaNG AIR FILTER IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT*UP GRASS AND TRASH., CLEAN UNDERSIDE OF MOWER HOUSING AFTER EACH USE. Your engine will not run properly and may be damaged by using a dirty air' filter,, Replace the air fiiter every year, more often if you mow in very dusty, dirty conditions,, TO CLEAN AIR FILTER (See Fig,, 14) ° Loosen screw and tilt cover to remove,, • Carefully remove cartridge,. • Clean by gently tapping on a flat surfacer If very dirty, replace cartridge or clean as follows: Wash in a low or non-sudsing detergentandwarmwatersotution. Rinse thoroughly with flowing water from mesh side until water runs clear, Let cartridge airdry thoroughly before using. i i ,i ,..nr'.r, I ill inln ill n.nn CAUTION: Disconnect Spark plug wire from spark plug and place wire where it cannot come in contact with the spark plug. i, ° ° CAUTION: Petroleum solvents, such as kerosene, are not to be used to clean cartridge. They may cause deterioration of the cartridge. Do not oil cartridge. Do not use pressurized air to clean or dry cartridge. ° .......................... CLEAN install cartridge, then replace cover making sure the tabs are aligned with the slots in the back plate. Fasten screw securely. 14 ...................... ii Turn lawn mower on its side, Make sure air' fifter and carburetor are up, Clean the underside of your lawn mower by scraping to remove build-up of grass and trash. Clean engine often to keep trash from accumulating, A clogged engine runs hotter and shortens engine life, Keep finished surfaces and wheels free of all gasoline, oil, etc. We DO NOT recommend using a garden hose to clean lawn mower' unless the electrical system, muffler', air filter and carburetor are covered to keep water out. Water in engine can result in shortened engine life. UNDER DRIVE COVER Clean under drive cover at least twice a season. Scrape underside of cover with putty knife or similar tool to remove any build-up of trash or grass on underside of drive cover, SERVICE CAUTION: , BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: Release control bar. Make sure the blade and all moving parts have completely stopped. , Disconnect spark plug wire from spark plug and place where it cannot come in contact with plug. LAWN MOWER TO ADJUST CUTTING See "TO ADJUST CUTTING section of this manual.. HEIGHT HEIGHT" in the Operation m REAR DEFLECTOR DRIVE COVER The rear deflector, attached between the rear wheels o! your lawn mower, is provided to minimize the possibility that objects will be thrown out the rear of the lawn-mower into the operator's mowing position,. if the rear deflector replaced. becomes TO REiVIOVE/REPLACE damaged, DRIVE it should i| IL be FIG. '15 BELT (See Fig. 15) ° . ° o o o Remove drive cover,, Remove bett by pushing down on gear case pulley,, Turn lawn mower on its side with carburetor and fuel cap up Remove blade, Remove debris shield, Remove belt from engine pulley on crankshaft,, Install new belt by reversing above steps,, Always use factory approved belt to assure fit and long life_ 15 SERVICE AND ADJUSTMENTS TO ADJUST HANDLE SHIPPING (See Figs. 16 Thru 18) MEDIUM LOW Your fawn mower handle can be raised or lowered for' your mowing comfort.. Four (4) positions are available: high, medium high, medium low and low. Handles are shipped mounted in the medium low position_ o ° o o ° o ° . POSITION To change from medium iow to medium high position, the upper and lower handle sections will have to be turned over (See Fig. 16B). Remove the controls and operator presence control bar from the upper handle,, Remove the starter rope guide from the lower handle, Remove hairpin cotters_ Disconnect the lower handle from the handle brackets (See Fig° 18). Turn the handle over' and reassemble the hairpin cotters that have been removed° MEDIUM HIGH FIG. 16B FIG. 16A Reassemble the starter rope guide° Reassemble the controls and the operator presence control bar to the upper handte_ ................ ill ill , ' LOW ....... HIGH CAUTION: The operator presence control bar must pivot freely to permit blade brake engagement when control bar is released. Do not over tighten the fasteners holding the controls to the upper handle. ° • To change from medium upper handle section will Fig 17A). To change from medium lower handle section will Fig° 17B)o \ \ \ low to high position only the have to be turned over (See tow to low position, onty the have to be turned over (See FIG. 17A FIG. 17B LOWER HANDLE SQUEEZE TO REMOVE HANDLE BRACKET HAIRPIN CLIP FIG. 18 16 ENGINE ENGINE SPEED TOP NO LOAD SCF Your engine speed has been factory set,. Do not attempt to increase engine speed or it may. result in personal injury. If you believe that the engine is running too fast or too slow, take your lawn mower to an authorized service center for repair and adjustment° TO ADJUST CARBURETOR IDLE SPEED ADJUSTING SCREW (See Fig. 19) Minor carburetor adjustments may be required to compensate for differences in fuel, temperature, altitude or load,. The air cleaner and air cleaner cover must be assembled to carburetor when running. IDLE MIXTURE SCREW INITIAL ADJUSTMENTWith the engine not running, gently turn idle mixture screw clockwise until it just closes. Screw may be damaged by turning it in too far.. FIG. 19 Next open the screw one turn counter-clockwise. This initial adjustment will permit the engine to be started and warmed up (approximately 5 minutes) prior to final adjustmenL IMPORTANT: NEVER TAMPER WITH THE ENGINE GOVERNOR, WHICH IS FACTORY SET FOR PROPER ENGINE SPEED OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS, IF YOU THINKTHE ENGINE-GOVERNED HfGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER, WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS,, NOTE: Do not adjust top no load adjusting screw_ It was pre-set at the factory.. FINAL ADJUSTMENTPlace engine speed control lever in idle or slow (,_.) position° Adjust idle RPM by turning idle speed adjusting screw to obtain 1700 RPM Next, turn idle mixture screw in (clockwise -.lean mixture) until engine just starts to slow, Then turn idle mixture screw out (counter-clockwise - rich mixture) until engine runs unevenly.. Now turn idle mixture screw midway between rich and leano Engine should accelerate smoothly, If engine does not accelerate properly, the carburetor should be readjusted, usually to a richer mixture, by turning the idle mixture screw counterclockwise 1/8 turn more. 17 STORAGE ENGINE Immediately prepare your lawn mower for storage at the end of the season or if the unit will not be used for 30 days or more. FUEL SYSTEM IMPORTANT: IT tS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE. ACID1C GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE.. LAWN MOWER When lawn mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. o Clean entire lawn mower (See "CLEANING" in the Customer Responsibilities section of this manual). o Lubricate as shown in the Customer' Responsibilities section of this manual.. • Be sure that ail nuts, bolts, screws, and pins are securely fastened.. Inspect moving parts for damage, breakage and wear'. Replace if necessary. ° Touch up all rusted or chipped paint surfaces; sand lightly before painting.. HANDLE (See Fig. 20) You can fold your lawn mower handle for storage. ° Drain the fuel tank, • Start the engine and let it run until the fuel lines and carburetor are empty° • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. o Use fresh fuel next season,, NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer' to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after' adding stabilizer to allow the stabilizer to reach the carburetor, Do not drain the gas tank and carburetor if using fuel stabilizer,. Squeeze the bottom ends of the lower handle toward each other until the lower handle clears the handle bracket, then move handle forward. o Loosen upper handle mounting bolts enough to allow upper' handle to be folded back. IMPORTANT: WHEN FOLDING THE HANDLE FOR STORAGE OR TRANSPORTATION, BE SURE TO FOLD THE HANDLE AS SHOWN OR YOU MAY DAMAGE THE CONTROL CABLES ° = ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil (See "ENGINE" in the Customer Responsibilities section of this manual). When setting up your handle from the storage position, the lower handle will automatically lock into the mowing position. CYLINDER LOWER HANDLE HANDLE BRACKET SQUEEZETO FOLD o Remove spark plug,. • Pour one ounce (29 rnl) of oil through spark plug hole into cylinder. • Pull starter handle slowly a few times to distribute oil,, • Replace with new spark plug, OTHER HAIRPIN COTTER OPERATOR PRESENCE CONTROLBAR ° Do not store gasoline from one season to another, * Replace your gasoline can if your can starts to rust, Rust and/or dirt in your gasoline will cause problems° o If possible, store your unit indoors and cover it to give protection from dust and dirt. ° Cover your unit with a suitable protective cover' that does not retain moisture,. Do not use plastic, Plastic cannot breathe which allows condensation to form and will cause your unit to rust. IMPORTANT: NEVER COVER MOWER WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM UPPER HANDLE FOLDFORWARD FOR STORAGE FOLD BACKWARD MOWING POSITION CAUTION: Never store the lawn mower with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure, LOWER HANDLE FIG. 20 18 TROUBLESHOOTING CORRECTION CAUSE PROBLEM Does not start Loss of power 1., 2. 3 4 Dirty air filter Out offue{ Stale fuel.. Water in fuel 1 2 3 4 Cfean/replace air filter Fill fuel tank Drain tank and refill with fresh clean fuel Drain fuel tank and carburetorand refill tank with fresh 5. 6., 7. 8 9 Spark plug wire is disconnected Bad sparkpIug Loose blade or broken blade adapter.. Control bar in released position Control bar defective 5,. 6. 7 8 9 gasoline Connect Replace Tighten Depress Reptace 1. Rear of lawn mower housing/blade dragging in heavy grass° Cutting too much grass Dirty air filter Buildup of grass, leaves and trash under mower. Too much oil in engine. " Walking speed too fast 1. Set in "Higher Cut" position 2. 3 4 5 Set in "Higher Cut" position Clean!replace air filter, Clean underside of mower housing Check oilleveL 6 Cut at slower walking speed, Worn, bent or toose blade Wheet heights uneven Low engine speed Buildup of grass, leaves, and trash under mower. t 2, 3., 4. Replace blade. Tighten blade bott Set all wheels at same height. Set engine speed control in fast position Clean underside of mower housing. I Worn, bent or loose biade 2 Bent engine crankshaft t, 2 Replace blade, Tighten blade bolt, Contact authorized service center/department Depress control bar to upper hand[e before pulling starter rope Contact authorized service center/department. Replace blade adapter, Move Eawn mower to cut grass or to hard surface to start engine 2. 3 4 5 6 wire to plug.. spark plug. blade boJt or replace blade adapter control bar tohandle, control bar. ii ,i Poor OUt - uneven t, 2, 3 4. I'I'IIH Excessive vibration i illll illl,,i,l,ii ,H,i,i,i,i,i 1. Engine flywheel brake is on when control bar is reieased 1, 2 3 4. Bent engi_e crankshaft Biade adapter broken Blade dragging in grass 2.. 3. 4 Loss of drive 1 2. Drive wheels not turning with drive control engaged Belt not driving 1 2 Adjust or replace drive control cable, if broken.. Put belt on pulleys or replace belts if broken Grass catcher not filling (If so equipped) t 2 Cutting height too low Lift on btade worn off 3 4 Catcher not venting air. Low engine speed. 1,. 2. 3 4. Raise cutting height Replace blade Clean grass catcher Set engine speed control in fast position 1 2 Grass is too high or wheel height is too low. Rear of lawn mower housing/blade dragging in grass. Grass catcher too full. Handle height position not right for you 1. 2, Raise cutting height Raise rear of lawn mower housing one (1) setting higher Emptygrass catcher Adjust handle height to suit., Starter rope hard to pull Hard to push 3. 4. 19 3 4 RIEPAnR PARTS CRAFTSMAN 22" ROTARY LAWN MOWER MODEL NUMBER 917.373231 8 25 31 6 !1 12 35 28 29 14 67 56 12 I 32 55 Po c:> 15 !6 20 44 37 68 3t 66 35 52 47 53 27 41 26 34 29 28 51 REPAnR PARTS CRAFTSMAN KEY NO. ro PART NO 1133088X479 2 130861 3 74350424 4133170X479 5 85827 6136376 7 STD541425 8 851509 9 48137 1186344 12 STD512505 14 700483X479 15 700365X479 16 133190X479 1787596X479 18 86344 20128796 2284596 23 87677 25 83923 2657143 2788017 28 84921 29 61651 30 750913X004 3187877 32 700331X004 3484920 35 700375 3755187 38 88348 39 701t43X459 40 701144X459 22" ROTARY LAWN MOWER MODEL DESCRIPTION KEY NO. Upper Handle Engine Zone Control Cable Hex Head Screw 1/4-20 x 1-1/2 Mulcher Plate Cable Clip Handle Knob Locknut 1/4-20 Control Bar Rear Door Kit Self Tapping Screw #!0-24 x 5/8 Hex Tapping Screw wiSems 1/4-20 x 1/2 Back Plate Side Baffle Discharge Baffle Rear Baffle Hex Head Self-Tapping #10-24 x 1/2 Rear Skirt Engine Pulley Hi-Pro Key #505 Hex Flange Nut Wave Washer Wheel Shoulder Bolt 3/8-16 x 1-3/8 Spring Washer Axle Arm Assembly Selector Knob Selector Spring Spacer Wheel Adjusting Bracket (Left) Thread Cutting Screw w!Seres 5/16-18 x 3/4 Flat Washer 3/8 Handle Bracket Assembly (Left) Handle Bracket Assembly (Right) 41850998 42 750097 43 87930 44 48364 45 83253 46 851514 47752234 48851074 49 850263 50 851084 51 700869X479 52 85463 53 STD523707 55 751592 56 88652 5751793 58 84676X479 59 131959 60 851201X004 61 103672X 62134612 64 700796 66 67 68 --- PART NO 700170X459 700172X459 86969 702553 701853 NUMBER 917.373231 DESCRIPTION Hex Head Thread Roiling Screw 3/8-16 x 1-1/8 Hex Washer Head Screw #10-24 x 1/2 Guide Clip Lawn Mower Housing (Incl. Key #t4, 15, 51 & 52) Self-Tapping Screw w/Sems 5/16-18 x !-1/2 Blade Adapter Blade 22" Hardened Washer Helical Washer 3/8-24 x 1-3/8 Gr. 8 Hex Head Machine Screw 3/8-24 x 1-3/8 Gr. 8 Front Baffle - Danger Decal Hex Bolt 3/8-16 x 3/4 Locknut 3/8-16 Hinge Screw 1/4-20 x 1-!/4 Hairpin Cotter Lower Handle Handle Bolt Washer Rope Guide Debris Shield Engine-Briggs & Stratton Model No. 126802, Type 3215-01 Bracket Support (Right) Bracket Support (Left) Spacer Owner's Manual (English) Owner's Manual (Spanish) Available accessories not included with lawn mower: 7_.!_133303 Clipping Deflector 7_$133623 Gas Can (2.5 gal.) 75133500 Fuel Stabilizer Z.t 33300 SAE 30W Oil (20 oz.) 71_33417 Dust Shield 7_!33316 Mower Cover REPAIR PARTS CRAFTSMAN i ,i, ii iii ii 22" ROTARY LAWN MOWER MODEL NUMBER 917.373231 --'='_ --1 Ji i i i, 5 I \\\ 54 h,,1 18 10 14 28 I 41 15 9 8 7 13 12 REPAIR PARTS CRAFTSMAN KEY NO. ro ¢o 1 2 3 4 5 6 7 8 9 10 !1 12 13 !4 15 16 18 PART NO. 137076 48029 74189 750029 137078 700875 85179 77400 52160 86960 700953 12000057 137054 88080 88118 67725 87877 22" ROTARY LAWN MOWER MODEL NUMBER DESCRIPTION KEY PART NO. NO Control Cable Assembly Control Head Kit Locknut #10-24 Pan Head Machine Screw V-Belt Carriage Bolt 1/4-20 x 2 Retainer Clip Hubcap Washer Nylon Bushing Wheel & Tire Assembly E-Ring Pinion Dust Cover Felt Washer Washer 1/2 x 1-1/2 x.134 Selector Knob 25 26 27 28 31 32 33 34 35 36 37 38 40 41 53 54 55 56 #10-24 x 2 702182 87866 750097 137088 132010 137052 48323 850848 700339 702511 137090 STD541425 75192 700340 88614 751663 86012 851552 917.373231 DESCRIPTION Drive Cover Decal Pan Head Tapping Screw #10-24 x 2-3/4 Hex Washer Head Screw #10-24 x 3/4 Dnve Cover Hex Flange Nut Drive Pulley Drive Control Cable Kit Hi-Pro Key Wheel Adjuster Assembly (Left) Gear Case Assembly Spring Locknut 1/4-20 . Spring Wheel Adjuster Assembly (Right) Frame Assembly Grassbag Assembly Driveshaft Cover Screw, Pan Head, Hi-Lo #10-16 x 1/2 REPAnR PARTS 22" CRAFTSMAN POWER GEAR CASE ASSEMBLY PROPELLED PART NUMBER LAWN MOWER - - MODEL NO. 917.373231 702511 17 15 14 18 9 19 KEY NO. PART NO. 1 2 3 4 5 6 17490416 137055 137053 57072 57388 48281 7 8 9 77881 137051 137074 DESCRIPTION Screw, Tapping 1/4-20 x 1-1/4 Bracket, Adjusting Shifter Seal Pin, Grooved 1/8 x 1/2 Gear Case Halves, Upper and Lower (Includes Key #4, 5 and 7) Bearing Shaft, Worm Drive Shaft KEY NO. PART NO. 10 11 12 13 14 15 16 17 18 19 57079 131484 700343 86447 137050 750436X 750355 t2000003 850848 81585X004 DESCRIPTION Washer, Hardened Yoke, CEutch Bushing Plug Gear, Helical Jaw, Clutch Grease E-Ring Key, Hi-Pro Spring Bracket NOTE: All component dimensions given in U.S. inches 1 inch = 25,.4 mm NOTE: To reseal housing halves use Locktite No_ 515 24 REPAIR PARTS 22" ROTARY LAWN MOWER MODEL NUMBER 917.373231 BRIGGS & STRATTON 4-CYCLE ENGINE, MODEL NO. 126802 TYPE NO. 3215-01 572 9 _ 52 _ REQUIRES SPECIAL TOOLS TO INSTALL. SEE REPAIR INSTRUCTION MANUAL. 383 .... 40 _4_ _ 34 4O 35 592 _20 33 25 22 REPAIR PARTS 22" ROTARY LAWN MOWER MODEL NUMBER 917.373231 BRIGGS & STRATTON 4-CYCLE ENGINE, MODEL NO. 126802 TYPE NO. 3215-01 618 188A 258 620 iiiii iiiiii iii 670A ; I I 124 G 634 t 130 127 t 0 i t 617 _j 116_ 26 REPAnR PARTS 22" ROTARY LAWN MOWER MODEL NUMBER 917.373231 BRIGGS & STRATTON 4-CYCLE ENGINE, MODEL NO. '126802 TYPE NO. 32'15-01 ......................... 16o8 363 55 305 304 _332 57 334 455 851 23 s9 _971A ? 456 966 515 69AO 461 991 967 971 _ 27 _529 REPAgR PARTS 22" ROTARY LAWN MOWER MODEL NUMBER 917.373231 BRIGGS & STRATTON 4-CYCLE ENGINE, MODEL NO. 126802 TYPE NO. 3215-01 949 _P 346 1019 387 670 81 @ 353 @ 601 12 358 GASKET SET Q _116 634 977 CARBURETOR 7_ _ 104 61 GASKET SET 121 CARBURETOR 28 127 1 OVERHAUL KIT! 116 634 G 617 .................. REPA6R PARTS 22" ROTARY LAWN MOWER MODEL NUMBER 917.373231 BRIGGS & STRATTON 4-CYCLE ENGINE, MODEL NO. 126802 TYPE NO. 3215-01 KEY NO. 1 2 3 5 7 8 9 9A 10 11 12 13 I5 16 18 20 22 23 24 25 26 27 28 29 32 33 34 35 38 40 45 PART NO. 494062 399269 299819 213861 2722OO 494489 272481 272238 94650 231685 272198 94547 94720 493362 94388 493279 399781 94220 94612 492177 222698 494058 494059 494060 494061 493261 493388 493389 493390 26026 298909 298908 490566 490743 94405 262651 262652 262224 94608 93312 262204 KEY NO. 46 47 52 54 55 56 57 58 DESCRIPTION Cylinder Assembly Bushing, Cylinder * Seal, Oil Head, Cylinder "Gasket, Cylinder Head Breather, Valve Chamber * Gasket, Valve Cover * Gasket, Baffle Plate Screw, Breather Mounting Tube, Breather * Gasket, Crankcase Screw, Cylinder Head PIug, Oil Drain Crankshaft Timing Gear Key Sump, Engine * Seal, Oil Screw, Sump Mounting, Seres Screw, Sump Mounting (Used in Hole Nearest Breather) Flywheel, Magneto Key, Flywheel Piston Assembly, Standard Size Piston Assembly .010" Oversize Piston Assembly .020" Oversize Piston Assembly .030" Oversize Ring Set, Piston, Standard Size Ring Set, Piston o010" Oversize Ring Set, Piston ,.020" Oversize Ring Set, Piston .030" Oversize Lock, Piston Pin Pin Assembly, Piston, Standard Pin Assembly, Piston ,.005" Over Rod Assembly, Connecting Rod Assembly, Connecting .020" Undersize Crankpin Bearing Screw, Connecting Rod Valve, Exhaust Valve, Intake Spring, Valve Screw, Hex Head Retainer, Valve Spring Tappet, Valve 59 60 65 69 69A 81 95 98 98A 104 116 118 121 124 125 127 130 131 133 134 137 163 187 !88 188A 201 209 227 230 258 284 PART NO. 492830 493737 272199 94526 492831 493824 262594 280399 DESCRIPTION Gear, Cam Oil Slinger Gear and Bracket * Gasket, intake Elbow Screw, Intake Elbow Mounting Housing, Rewind Starter Pulley, Rewind Starter Spring, Rewind Starter Rope, Rewind Starter (Cut To 88-5/8") 396892 Insert, Handle 393152 Handle, Rewind Starter 94696 Screw, Guard Mounting 280973 Washer, Rewind Starter 224322 Washer, Rewind Starter 223664 Lock, Muffler Screw 94098 Screw, Seres, Throttle Valve Mounting 398185 Screw, Idle Adjustment 493280 Screw Assembly, Speed Adjust 231371 _* Pin, Float Hinge --*** Gasket, Sealing (Sold in Kit Only) 493765 ** Valve and Spring, Needle 493762 Carburetor Overhaul Kit 94525 Screw, Carburetor Mounting 493627 Carburetor Assembly --** Plug, Welch (Sold in Kit Only) 223470 Valve, Throttle 493267 Shaft and Lever, Throttle 398187 Float Assembly, Carburetor 398188 ** Valve, Inlet (Includes Seat) --*** Gasket, Bowl (Sold in Kit Only) 272296 * Gasket, Air Cleaner 492790 Hose, Fuel 398540 Screw, Tank Mounting (Includes Washer) 94644 Screw, Hex Head 262579 Link, Governor 262660 Spring, Governor 492349 Lever Assembly, Governor 67072 Washer, Governor Crank 94512 Screw, Hex Head 94511 Screw, Hex Head Included in Gasket Set (493263) Included in Carburetor Overhaul Kit (493762) Included in both Carburetor Overhaul Kit (493762), and Carburetor Gasket Set (490937) NOTE: 29 Atl component dimensions given in U..S, inches 1 inch = 25°4 mm REPAIR PARTS 22" ROTARY LAWN MOWER MODEL NUMBER 917.373231 BRIGGS & STRATTON 4-CYCLE ENGINE, MODEL NO. 126802 TYPE NO. 3215-01 KEY PART NOo NO. 300 490547 304 493293 305 94744 306 224324 307 94515 332 92284 333 802574 334 94731 337 802592 346 94602 353 94581 356 398808 358 493263 363 19069 383 89838 387 394281 455 224250 456 224321 459 492833 461 262626 515 262625 523 493950 524 280393 525 493952 528 399254 529 280943 562 92613 572 224328 592 231082 601 93807 6"01A 94171 608 493295 Includes: 6!3 94231 615 94474 6t6 262578 617 270344 620 493895 KEY NO. 621 625 634 635 670 670A 741 832 842 843 847 DESCRIPTION Muffler, Exhaust Housing, Blower Screw, Seres, Hex Head Shield, Cylinder Screw, Hex Head Nut, Flywheel Armature, Magneto Screw, Armature Mounting Plug, Spark Screw, Hex Head Locknut Wire, Ground Gasket Set Puller', Flywheel Wrench, Spark Plug Primer, Fuel Cup, Starter Retainer-, Rewind Starter Pawl, Starter Pin, Starter Spring, Torsion Cap With Dipstick, Oi! Filler' * Seal, Filler Tube Tube, Oil Filler Hose, Primer Grommet, Breather Bolt, Governor Lever Baffle, Cylinder Nut, Hex Clamp, Hose, Black Clamp, Hose Starter Assembly, Rewind 94128 Screw, Hex Head 92987 Nut, Hex Screw, Muffler' Mounting Pushnut, Governor Crank Crank, Governor *** Seal, Fuel Intake Tube Bracket Assembly, Carburetor Control 851 869 870 871 922 923 949 955 957 966 967 968 969 971 971A 972 975 977 991 1016 1019 PART NO. 396847 492717 --66538 280512 493823 262598 494224 280966 272616 493459 DESCRIPTION Switch, Stop Tube, Fuel intake *** Washer, Shaft (Sold in Kit Only) Elbow, Spark Plug Spacer, Fuel Tank Spacer, Carburetor Bracket (2) Gear, Timing Guard, Muffler * Seal, O-Ring Sleeve, Control Lever' Dipstick and Tube Assembly, Oil Filler 221798 Terminal, IgnitiOn Cable 213512 Seat, Intake Valve, Standard 213513 Seat, Exhaust Valve, Standard 262001 Guide, Exhaust Valve 63709 Guide, Intake Valve (See Repair instruction Manual) 262640 Spring, Brake 493442 Brake Assembly 281191 Guard, Finger 493637 Screw, Fuel Bowl, Standard 397974 Cap Assembly, Fuel 494735 Base, Air Cleaner 491588 Filter, Air 281069 Cover, Air Cleaner 94173 Screw, Cover Mounting 94269 Screw, Air Cleaner 94121 Screw, Base to Carburetor 495224 Tank Assembly, Fuel 493640 Bowl Assembly, Carburetor 490937 Gasket Set, Carburetor 493537 Pre-Filter 224278 Cover, Rewind Starter 495354 Label Kit Included in Gasket Set (493263) Included in Carburetor Overhaul Kit (493762) Included in both Carburetor Overhaul Kit(493762), and Carburetor Gasket Set (490937) NOTE: All component dimensions given in U.S. inches 1 inch = 25_4 rnm RPM Settings: 3O Low Speed 1900-2100 High Speed 3000-3200 SERVICE 31 NOTES ® MANUAL 5.0 HORSEPOWER 22" REAR DISCHARGE 3 in ONE Convertible POWER PROPELLED ROTARY LAWN MOWER Each lawn mower has its own model number. gine has its own model number,. MODEL NO. 917.373231 Each en- The model number for your lawn mower will be found on a decal attached to the rear of the lawn mower housing_ The model number for your engine will be found on the blower' housing of the engine. All parts listed herein may be ordered from any Sears, Roebuck and Co. Service Center/Department and most Retail Stores._ WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION: = PRODUCT- LAWN MOWER ° MODEL NUMBER - 917.373231 HOW TO ORDER REPAUR PARTS ° ENGINE MODEL NO. - 126802, TYPE NO. 3215-01 o PART NUMBER ° PART DESCRIPTION Your Sears merchandise has added value when you consider Sears has service units nationwide staffed with Sears trained technicians,_ professional technicians specifically trained to insure that we meet our pledge to you, we service what we sell. 702553 ,,, ,,,,,,,'mlllllll 02/02/93 llllllllll'llll'll=ll Printed in U.S_A., .............................IIII'11111'11 II IIIIIIIII1'111111 ® MODEL 917.373231 OWNER'SMANUAL TM Conv_rt_bm_ ° AssembHy ° Operation o Customer Responsibilities ° Service ° Adjustments o Repair Parts Caution: Read and Follow all Safety Rules and Instructions Before Operating This Equipment SAFETY RULES REPAIRS. IMPORTANT SAFETY STANDARDS REQUIRE OPERATOR PRESENCE CONTROLS SUCH CONTROLS_ DO NOT ATT'EMPT TO DEFEAT THE FUNCTION STANCES° TO MINIMIZE THE RISK OF INJURY. YOUR UNIT IS EQUIPPED WITH OF THE OPERATOR PRESENCE CONTROLS UNDER ANY CIRCUM- TRAINING: • Read this operator's manual carefully.. Become familiar with the controls and know how to operate your mower properly. Learn how to quickly stop mower. ° Always stop the engine whenever you leave or are not using your mower, or before crossing driveways, walks, roads, and any gravel-covered areas. • Do not allow children to use your mower. Never allow adults to use mower without proper instructions • Never direct discharge of material toward bystanders nor allow anyone near tire mower while you are operating it. • Keep the area of operation clear of all persons, especially small children and pets. • ° Use mower only as the manufacturer scnbed in this manual. Before cleaning, inspecting, or repairing your mower, stop the engine and make absolutely sure the blade and all moving parts have stopped. Then disconnect the spark plug wire and keep it away from the spark plug to prevent accidental starting. • Do not operate mower if it has been dropped or damaged in any manner., Always have damage repaired before using your mower:_ • Do not continue to run your mower if you hit a foreign objecL Follow the procedure outlined above, then repair any damage before restarting and operating you mower.. • Do not use accessory attachments that are not recommended by the manufacturer._ Use of such attachments may be hazardous. • Do not change the governor settings or overspeed the engine_ Engine damage or personal injury may result. • Do not operate your mower if it vibrates abnormally. Excessive vibration is an indication of damage; stop the engine, safely check for the cause of vibration and repair as required. • Do not run the engine indoors.. Exhaust fumes are danger- Be aware that running intended and as de- the mower blade turns when the engine is PREPARATION: OUS,, • Always wear safety glasses or' eye shields when starting and while using your mower_ Never cut grass by pulling the mower towards you. Mow across the face of slopes, never up and down or you might lose your footing, Do not mow excessively steep slopes.. Use caution when operating the mower on uneven terrain or when changing directions - maintain good footing. • Dress properly. Do not operate mower when barefoot or wearing open sandals. Wear only solid shoes with good traction when mowing. Never operate your mower without proper guards, plates, grass catcher or other safety devices in place_ MAINTENANCE " Always thoroughly check the area to be mowed and clear it of all stones, sticks, wires, bones, and other foreign objects.. These objects will be thrown by the blade and can cause severe injury.. ° ° • Check fuel tank before starting engine. Do not fill gas tank indoors, when the engine is running or when the engine is hot. Allow the engine to cool for several minutes before filling the gas tank.. Clean off any spilled gasoline before starting the engine. AND STORAGE: • Check the blade and the engine mounting bolts often to be sure they are tightened properly. • Check all bolts, nuts and screws at frequent intervals for proper tightness to be sure mower is in safe working condition. • Always make wheel height adjustments before starting your mower. Never attempt to do this while the engine is rvnning. • Keep all safety devices in place and working • Mow only in daylight or good artificial light • To reduce fire hazard, keep the engine free of grass, leaves or excessive grease and oil • Check grass catcher often for deterioration and wear and replace worn bags. Use only replacement bags that are recommended by and comply with specifications of the manufacturer of your rnower_. • Always keep a sharp blade on your mower. • Allow engine to cool before storing in any enclosure. • Never store mower with fuel in the tank inside a building where fumes may reach an open flame or an ignition source such as a hot water heater, space heater, clothes dryer, etc. OPERATION: • Keep your eyes and mind on your mower and the area being cuL Do not let other interests distract you. o Do not mow wet or slippery grass.. Never run while operating your mower. Always be sure of your footing- keep a firm hold on the handles and walk. Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times. .................................................... LOOK FOR THIS SYMBOL IT MEANSATTENTION!!! , ,,,, ,,,,,,,,, TO POINT OUT IMPORTANT BECOME ALERT!!! YOUR 2 SAFETY PRECAUTIONS. SAFETY IS INVOLVED, CONGRATULATIONS on your purchase of a Sears Craftsman Lawn Mower_ It has been designed, engineered and manufactured to give you the best possible dependability and performance_ Should you experience any problems you cannot easily remedy, please contact your nearest Sears Service CentedDepartment. Sears has competent, welt trained technicians and the proper tools to service or repair this unit. Please read and retain this manual.. The instructions wilt enable you to assemble and maintain your lawn mower properly. Always observe the "SAFETY RULES'L MODEL NUMBER PRODUCT 917,373231 SPECIFICATIONS HORSEPOWER: 5.0 DISPLACEMENT: 11 ..57 cue in,, GASOLINE CAPACITY: 1o6 quarts (Unleaded) OIL (20 ozo Capacity): SAE 30 (Above 32°F) 5W30 (Below 32°F) SPARK PLUG (Gap ..030 ino): (0_76 mm) Champion RJ19LM or Sears zt 33312 or STD 361458 or STD 360950 VALVE CLEARANCE: °005-°007 ino o007-_009 in. SERIAL NUMBER DATE OF PURCHASE THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A DECAL ATTACHED TO THE REAR OF THE LAWN MOWER HOUSING,. YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE,. MAINTENANCE SOLID STATE IGNITION AIR GAP: o010 in,. BLADE BOLT TORQUE: 35-40 ft.-Ibs_ AGREEMENT A Sears Maintenance CUSTOMER intake: Exhaust: Agreement is available on this producL Contact your nearest Sears store for details. RESPONSIBILITIES = Read and observe the safety rules.. • Follow a regular schedule in maintaining, caring for and using your lawn mower. = Fo]fow the instructions under "Customer Responsibilities" LIMEED TWO YEAR WARRANTY and "Storage" sections of this Owner's Manual ON CRAFTSMAN POWER MOWER For two years from date of purchase, when this Craftsman Lawn Mower is maintained, lubricated, and tuned up according to the operating and maintenance instructions in the owner's manual, Sears will repair free of charge any defect in material or workmanship. If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty applies for only 90 days from the date of purchase,_ This Warranty does not cover: • Expendable items which become worn during normal use, such as rotary mower blades, blade adapters, belts, air cleaners and spark plug. ° Repairs necessary because of operator abuse or negligence, including bent crankshafts maintain the equipment according to the instructions contained in the owner's manual. and the failure to WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN POWER MOWER TO THE NEAREST SEARS SERVICE CENTERIDEPARTMENT IN THE UNITED STATES. THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN USE IN THE UNITED STATES_ This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state. SEARS, ROEBUCK AND CO.., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179 TABLE OF CONTENTS SAFETY RULES ............................................. 2 PRODUCT SPECIFICATIONS ........................ 3 CUSTOMER RESPONSIBILITIES ...... 3, 12-14 WARRANTY .................................................... 3 LAWN MOWER ACCESSORIES ................... 5 ASSEMBLY ..................................................... 6 OPERATION ................................................... 8 SERVICE AND ADJUSTMENTS .................. 15 STORAGE ..................................................... 18 TROU B LESHOOTING .................................. 19 REPAIR PARTS - LAWN MOWER ......... 20-24 REPAIR PARTS - ENGINE ...................... 25-30 PARTS ORDERING/SERVICE. BACK COVER mNDEX A Accessories ............................................. 5 Adjustments: Carburetor .................................. 17 Handle Height ............................ 16 Height of Cut ................................ 9 Air Filter: Service ........................................ 14 Assembly: Handle .......................................... 6 Grass Catcher .............................. 7 B Blade: Sharpening ................................. 13 Replacement .............................. 13 C Controls: Operator Presence Control Bar .8 Drive Control ................................ 8 Customer Responsibilities ..... 3, 12-14 Air Filter ...................................... 14 Blade Care/Replacement .......... 13 Drive Wheels .............................. 13 Engine ........................................ 14 Gear Case ................................... 13 Lubrication ................................. 12 Spark Plug .................................. E Engine: Oil Change ................................. Oil Level ..................................... Oil Type ...................................... Starting ....................................... Storage ....................................... 14 14 14 14 10 18 P F Fuel: Type ............................................. Storage ....................................... 10 18 H Repair Parts Lawn Mower .......................... Engine. .................................. R Responsibilities, 20-24 25-30 Customer .... 3, 12-14 S Handle: Adjustment .................................. 16 Assembly ........................................ 6 L Lubrication: Safety Rules ........................................ See,ice and Adjustments: Carburetor'. ................................. Drive Belt ................................... 17 15 Engine ........................................ 12 Rear Door Hinge ......................... 12 Handle Bracket Mounting Pin .. 12 Wheel Adjuster .......................... 12 M Engine Speed ............................ Handle ........................................ 17 16 Maintenance Agreement .................... 3 Maintenance Schedule ..................... 12 Mowing Tips ...................................... 11 Mulching/Mowing Tips ..................... 11 O Oil: Engine ........................................ 14 Storage ....................................... 18 Operation: Operating Lawn Mower'. .............. 9 Drive Control ................................ 9 Operator Presence Control Bar ..... ;..8 Options: Attachments ................................. 5 4 Spark Plug ......................................... Specifications ..................................... Starting the Engine .......................... Stopping the Engine ........................ Storage .............................................. 2 14 3 10 10 18 T Trouble Sirooting Chart ................... 19 W Warranty .............................................. Wheels: Wheel Adjusters .......................... 3 8 These accessories were available when this lawn mowerwas produced _They are also available at most Sears retail outlets, catalog and service centers_ Most Sears stores can also order repair parts for you, when you provide the model number of your lawn mower° Some of these accessories may not apply to your lawn mower. ENGmNE SPARK PLUG AIR FILTER MUFFLER GAS CAN CHARGER ENGINE OIL STABILIZER BATTERY if lawn mower is an electric start LAWN MOWER PERFORMANCE DUST SHIELD CUPPING DEFLECTOR REAR BAG OPTIONAL FABRIC BAG REPLACEMENT BAG FOR REAR DISCHARGE LAWN MOWERS SIDE DISCHARGE CATCHER OPTIONAL CATCHER FOR SIDE DISCHARGE LAWN MOWER t LAWN P/lOWER MAINTENANCE ,=,ljl ill ....... BELT BLADE BLADE ADAPTER % 5 LAWN MOWER COVER Read these instructions and the Operator's Manual in its entirety before you attempt to assemble or operate your new lawn mower.. Your new lawn mower has been assernbled at the factory with the exception of those parts left unassernbled for shipping purpose& To ensure safe and proper operation of your lawn mower, all parts and hardware you assemble must be tightened securelyv Use the correct tools as necessary to ensure proper tightness. All parts such as nuts, washers, bolts, etc., necessary to complete the assembly have been placed in the parts bag TO REMOVE CARTON ° • • OPERATOR PRESENCE CONTROLBAR UPPER HANDLE LIFT UP LAWN MOWER FROM MOWING POSITION Remove loose parts included with mower. Cut down two end corners of carton and lay end panel down flat.. Remove all packing materials except padding between upper and lower handle and padding holding operator presence control bar to upper handle_ Roll lawn mower out of carton and check carton thoroughly for additional loose parts. LOWER HANDLE FIG. 1 SLOTS HOW TO SET UP YOUR LAWN MOWER TO UNFOLD HANDLE (See Fig. 1) IMPORTANT: UNFOLD HANDLE CAREFULLY SO AS NOT TO PINCH OR DAMAGE CONTROL CABLES o Raise handles until lower handle section locks into place in mowing position. o Raise upper handle section into place on lower handle, remove protective padding and tighten both handle knobs.. ° Remove handle padding holding operator presence control bar to upper- handle., • Your lawn mower handle can be adjusted for your mowing comfort, Refer to "Adjust Handle" in the Service and Adjustment section of this manual, TO INSTALL ATTACHMENTS MULCHER FIG, 2 (See Fig. 2) Your lawn mower" was shipped ready to be used as a mulchero To convert to bagging or discharging: • • ° PLATE Open rear door and remove mulcher plate, Store rfiulcher plate in a safe place.. You can now install Latchetor optional clipping deflector', To return to mulching operation, install mulcher plate into discharge opening of mower_ Be sure all tabs are seated properly, CAUTION: Do not run your lawn mower without mulcher plate in place or approved clipping deflector or grass catcher in place, Never attempt to operate the lawn mower with the rear door removed or propped open. 6 TABS ASSE TO ASSEMBLE & ATTACH CATCHER (See Figs. 3-4) o ° BLY CATCHER FRAME GRASS Put grass catcher frame into grass bag with rigid part of bag on the bottom. Slip vinyl bindings over frame. \ NO'[E: If vinyl bindings are too stiff, hold them in warm water for a few minutes If bag gets wet, let it dry before using. o - Lift the rear door on the mower housing and place the grass catcher frame onto the formed tabs on the rear door hinge bracket_ The grass catcher is secured to the lawn mower housing when the rear door is lowered onto the grass catcher frame. FIG. 3 / HINGE BRACKET _._ REAR DOOR FORMED TABS GRASS CATCHER FIG. 4 7 FRAME OPERATION KNOW YOUR LAWN MOWER READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER. Compare the illustrations with your lawn mower' to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference_ ENGINE ZONE CONTROL CABLE OPERATOR PRESENCECONTROLBAR DRIVE CONTROL STARTER LEVER HANDLE CABLE CLIPS ENGINE OIL CAP W/DIPSTICK GRASSCATCHER GASOLINE MULCHER CAP DRIVE COVER PLATE PRIMER ENGINE SPEED CONTROL AIR FILTER HOUSING WHEEL ADJUSTER (ON EACH WHEEL) FIG. 5 ,_llllll ................................. MEETS CPSC SAFETY REQUIREMENTS Sears rotary walk-behind power lawn mowers conform to the safety standards of the American National Standards Institute and the U_S_Consumer Product Safety Commission. The blade turns when the engine is running. _J iLi i ii i i i lllll ,i, i::ll:u, OPERATOR PRESENCE CONTROL - must be held down to the handle to start the engine., Release to stop the engine. ENGINE SPEED CONTROL - located on the side of the PRIMER - pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine_ MULCHER PLATE - located at the discharge opening, must be removed when converting to bagging or discharge operation, engine which allows you to select either fast (,r_) or' slow (,_) engine speed. STARTER HANDLE - used for starting the engine° DRIVE CONTROL LEVER - used to engage power-propelled forward motion of lawn mower.. 8 OPERATION :, ,llll,l,llll: lllll,l,,ll,i, ill,, HOW TO USE YOUR LAWN MOWER ENGINE SPEED CAUTION: Do not run your lawn mower without mtdcher plate in place and door closed orwithout an approved clipping deflector or grasscatcher in place. Never attempt to operate the lawn mower with the rear door removed or propped openf ENGINE SPEED (See Fig. 6) The engine speed is controlled by a lever located on the side of the engine. Fast (,_) position is for starting the engine, normal cutting, and better grass bagging. Slow (-_) position is for light cutting, trimming and fuel economy. ENGINE FIG. 6 LOWER WHEELS FOR HIGH CUT RAISE WHEELS FOR LOW CUT ZONE CONTROL CAUTION: Federal regulations require an engine control to be installed on this lawn mower in order to minimize the risk of blade contact injury, Do not under any circumstances attempt to defeat the function of the operator control. The blade turns when the engine is running, o Your lawn mower is equipped with an operator presence control bar which requires the operator to be positioned behind the lawn mower handle to start and operate the lawn mower.. TO ADJUST = o • • ° ° o (See Fig. 7) GRASS CATCHER (See Fig. 8) To remove grass catcher, release operator presence control bar to stop engine. Lift up rear door and remove the grass catcher by the handle° Do not drag the bag when emptying; it will cause unnecessary wear. DRIVE CONTROL = HEIGHT Raise wheels for low cut and lower wheels for high cut Wheels are set in low cut for shipping.. Adjust cutting height to suit your requirements. Medium position is best for most lawns.. To change cutting height, squeeze adjuster lever toward wheel Move wheel up or down to suit your requirements.. Be sure afl wheels are in the same setting, TO EMPTY • CUTTING FIG. 7 FIG. 8 \ (See Fig. 9) Self-propelling is controlled by holding the operator presence control bar down to the handle and pushing the drive control lever forward until it clicks; then release the lever.. Forward motion will stop when the operator presence control bar is retease& To stop forward motion without stopping engine, release the operator presence control bar slightly until the drive control disengages, Hold operator presence control bar down to handte to continue mowing without self-propelling.. To keep drive control engaged when turning corners, push down on handle and lift front wheels off ground while turning lawn mower. OPERATOR PRESENCE CONTROL BAR DRIVE CONTROL DRIVE CONTROL FIG. 9 9 OPERAON BEFORE STARTONG ENGItNE ENGINE OIL CAP W/DIPSTICK OIL (See Fig. 10) Your lawn mower is shipped without oil in the engine° . Be sure mower is level and area around oif fill is clean_ o Remove engine oi! cap w/dipstick and fill to the full line on the dipstick_ • Use 20 ozs. of oi!. For type and grade of oi! to use, see "ENGINE" in Customer Responsibilities section of this manual, o Pour oil siowly_ Do not over fill,, ° Check oil level before each user Add oil if needed,, Fill to full line on dipstick, ° To read proper level, tighten engine oil cap each timev ° Reinstall engine oil cap and tighten.. • After the first two (2) hours of mowing, change the oil, and every 25 hours thereafter_ You may need to change the oil more often under dusty, dirty conditions. GASOLINE FIG. 10 TO START ENGINE GAS (See Fig. 10) ° FILLER CAP ° Fill gasoline tank with fresh, clean, unleaded gasoline. DO NOT USE PREMIUM GASOLINE. BE CAREFUL NOT TO OVER FILL TANK.. WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage° Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer.. Drain the fuel tank, start the engine and let it run until fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for' additional inforrnation_ Never use engine or carburetor cleaner products in fuel tank or permanent damage may occur,, . = ° To start a cold engine, push pnmer three (3) times before trying to start. Use a firm push, This step is not usualty necessary when starting an engine which has already run for a few minutes. Move engine speed control lever to fast (,_) position_ Hold operator presence control bar down to the handle and pull starter handle quickly_, Do not allow starter' rope to snap back. To stop engine, release operator' presence control bar. NOTE: In cooler weather it may be necessary to repeat priming steps. In warmerweather over priming may cause flooding and engine will not start. If you do flood engine, wait a few minutes before attempting to start and do not repeat priming steps,, 10 OPERATIO MOWING o TraPS Under certain conditions, such as very tall grass, it may be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving dumps of grass clipping& ° For extremely heavy cutting, reduce the width of cut and raise the rear of the lawn mower housing one (1) wheel adjuster setting higher than the front for better discharge of grass. o For better grass bagging and most cutting conditions, the engine speed should be set in the fast (,_) position° o When using a rear discharge lawn mower in moist, heavy grass, clumps of cut grass may not enter the grass catcher. Reduce ground speed (pushing speed) and/or run the lawn mower over the area a second time° • • ° MAX 1/3 FIG. 11 If a trail of grass clippings is ieft on the right side of a rear discharge lawn mower, mow in a clockwise direction with a small overlap to collect the clippings on the next pass° Keep top of engine around starter clear and clean of grass clippings and chaff. This will help engine air flow and extend engine life. ° • Pores in cloth grass catchers can become filled with dirt and dust with use and catchers will collect less grass. To prevent this, regularly hose catchers off with water and let dry before using° MULCHING MOWING TIPS IMPORTANT,' FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN AFTER EACH USE.. SEE "CLEANING" IN CUSTOMER RESPONSIBILITIES SECTION OF THIS MANUAL. ° The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed.. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn.. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. ° , 11 Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action.. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun° For best results, adjust the lawn mower cutting height so that the lawn mower cuts off only the top one-third of the grass blades (See Fig° 11). If the lawn is overgrown it will be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of mulched grass. For extremely heavy mulching, reduce your width of cut, mow slowly and raise the rear of the lawn mower one wheel adjuster setting higher than the front. Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings.. When doing a second cut, mow across or perpendicular to the first cut path.. Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn_ CUSTOMER ESIPONSH ILHTI MAI.TENA.CE SC,EDULE FILL IN DATES _:k_ _,_1 _ _, YOU Clean/inspect (If Equipped) X ° cubi-icat_on Cha_ E N Check Eng,i,ne Oil Level Change Engine Oil G clean Air Filter Inspect Muffler Replace Spark P!ug __ . Change Service Replace Charge ...... . 6/'........ I I .................. U U .... 6/ 6/ .......... 6/4 6/ ,,.. : _ ........ ''":':'.".'.'."."."."i .... ...... _2 ..... Replace Air Filter Paper Cartridge - _'-o ....................... A Clean Batte ry/R ecii,_rge (Electric Start Mowers) t 2 3 4 _,, Grass Ca'{'cher _.......... , ...................H64_ 6/ Inspect/Clean Diive Wheels Clean Lawn Mower' '............. (Self-Propelled Mowers) R sharpeniRepiace MoWerBiade N ,-4, more often when operating under a heavy load or in high ambient lemperatures, more often when operating in dirty or' dusty conditions,, blades more often when mowing in sandy soil 48 hours at end of season. GENERAL LUBRaCATUON CHART RECOMMENDATIONS "]:.hewarranty on this lawn mower does not cover items that have been subjected to operator abuse or' negligence. To receive full value from the warranty, operator must maintain mower as instructed in this manual. Some adjustments will need to be made periodically to properly maintair! your unit.. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season° o o Once a year, replace the spark plug, replace air filter element and check blade for wear_ A new spark plug and clean/new air filter element assures proper air-fuel mixture and helps your engine run better and last longer.. Follow the maintenance schedule in this manual. BEFORE = o EACH USE (_) HANDLE BRACKET MOUNTING PIN Check engine oil level.. Check for loose fasteners.. (_) SPRAY LUBRICANT LUBRICATION Keep unit wet! lubricated (See "LUBRICATION (_) REAR DOOR HINGE (_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION. CHART"). IMPORTANT: DO NOT OIL OR GREASE PLASTIC WHEEL BEARINGS. VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF LUBRICATING BEARINGS,. IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY. 12 CUSTOM ESPO IL[['IES II ,i,1,,i, i1,1,, ii, ,,, ii .... i , LAWN MOWER CRANK_ SHAFT & BLADE ADAPTER DETAIL BLADE Always observe safety rules when performing any maintenance. TIRES o o Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber° TRAILING EDGE HARDENED ADAPTER Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. KEY BLADE CARE For best results, mower blade must be kept sharp., place bent or damaged blades.. ReCRANKSHAFT TO REMOVE BLADE (See Fig., 12) . o o ° • • _]_[ Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with spark plug,, Turn lawn mower on its side. Make sure air filter and carburetor are up,, Use a wood block between blade and mower housing to prevent blade from turning when removing blade boil CRANKSHAFT KEYWAY TO REPLACE BLADE (See Fig., 12) . Position the blade adapter on the engine crankshaft. Be sure key in adapter and crankshaft keyway are aligned° Position blade on the blade adapter aligning the two (2) holes in the blade with the raised lugs on the adapter. • Be sure the trailing edge of blade (opposite sharp edge) is up toward the engine. o Install the blade bott with the lock washer and hardened washer into blade adapter and crankshaft, • Use block of wood between blade and lawn mower housing and tighten the blade bolt, turning clockwise. • The recommended tightening torque is 35-40 ft. Ib& IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED. • To keep your drive system working properly, the gear case and area around the drive should be kept clean and free of trash build-upo Clean under the drive cover twice a season. • The gear case is filled with lubricant to the proper level at the factory. The only time the lubricant needs attention is if service has been performed on the gear case. ° If lubricant is required, use only Texaco Starplex Premium Grease, part no.. 750355.. Do not substitute. DRIVE WHEELS Check front drive wheels each time before you mow to be sure they move freely, The wheels not turning freely means trash, grass cuttings, etc., are in the drive wheel area and must be cleaned to free drive wheel& If necessary to clean the drive wheels, check both front wheels, ° • o blade - but if • • TO SHARPEN BLADE Remove hubcaps, hairpin cotters and washers° Remove wheels from wheel adjusterso Remove any trash or grass cuttings from inside the dust cover, pinion and/or drive wheel gear teeth° Putwheels back in place,. If after cleaning, the drive wheels do not turn freely, contact your nearest service center., GRASS Care should be taken to keep the blade balanced. An unbalanced blade will cause eventual damage to lawn mower or engine., . BLADE ADAPTER GEAR CASE NOTE: Remove the blade adapter and check the key inside hub of blade adapter., The key must be in good condition to work properly. Replace adapter if damaged, ° LOCK WASHER FIG, 12 Protect your hands with gloves and/or wrap blade with heavy cloth,, Remove blade bolt by turning counter-clockwise., Use a 9/16" box or open-end wrench, Remove blade and attaching hardware (bolt, lock washer and hardened washer), NOTE: We do not recommend sharpening you do, be sure the blade is balanced° BLADE BOLT • • The biade can be sharpened with a rite or on a grinding wheel° Do not attempt to sharpen while on the mower. To check blade balance, drive a nail into a beam or wall., Leave about one inch of the straight nail exposed° Place center hole of blade over the head of the nail. If blade is balanced, it should remain in a horizontal position,, If either end of the blade moves downward, sharpen the heavy end until the blade is balanced,, 13 CATCHER The grass catcher may be hosed with water, but must be dr,,,when used,. Check your grass catcher often for damage or deterioration. Through normal use it will wear_. If catcher needs replacing, replace only with a manufacturer approved replacement catcher. Give the lawn mower model number when ordering. ESPONSU mLmTJE$ CUSTO ENGUNE LUBRICATION Use only high quality detergent oil rated with API service classification SG. Select the oil's SAE viscosity grade according to your expected operating temperature. SAE VISCOSITY GRADES CONTAINER _F "20° 0_ 3o° °c .___3o0.='oo .loo TEMPERATURE RANGE a2° 40" _° ANTICIPATED 60° ;0_ BEFORE _0° _oo 100° , 30° 40" FIG. 13 NEXT OIL CHANGE NOTE: Although multi-viscosity oils (5W30, 10W30 etc,,) improve starting in cold weather, these multi-viscosity oi]s will result in increased oil consumption when used above 32°Fo Check your engine oit level more frequently to avoid possible engine damage from running low on oil,, Change the oil after-the first two hours of operation and every 25 hours thereafter or at least once a year if the lawn mower is not used for 25 hours in one year. Check the crankcase oil level before starting the engine and after each five (5) hours of continuous use. Tighten oil plug securely each time you check the oil level_ TO CHANGE ENGINE OIL (See Fig. 13) . Disconnect spark plug wke from spark plug and place wire where it cannot come in contact with spark plug, • Remove engine oil cap; lay aside on a clean surface,, o Tip lawn mower' on its side and drain oil into a suitable container, Rock lawn mower back and forth to remove any oil trapped inside of engine,, o, Wipe off any spilled oil on lawn mower and on side of engine. Fill engine with oil. Fill only to the "FULL" line on the dipstick. DO NOT OVER FILL. • Replace engine oil cap, • Reconnect spark plug wire to spark plug, BACK PLATE CARTRIDGE LIP 3OVER TABS COVER SCREW FIG. 14 MUFFLER Inspect and replace corroded muffter as it could create a fire hazard and/or damage. SPARK PLUG Change your spark plug each year to make your engine start easier and run better.. Set spark plug gap at .030 inch. CLEANaNG AIR FILTER IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT*UP GRASS AND TRASH., CLEAN UNDERSIDE OF MOWER HOUSING AFTER EACH USE. Your engine will not run properly and may be damaged by using a dirty air' filter,, Replace the air fiiter every year, more often if you mow in very dusty, dirty conditions,, TO CLEAN AIR FILTER (See Fig,, 14) ° Loosen screw and tilt cover to remove,, • Carefully remove cartridge,. • Clean by gently tapping on a flat surfacer If very dirty, replace cartridge or clean as follows: Wash in a low or non-sudsing detergentandwarmwatersotution. Rinse thoroughly with flowing water from mesh side until water runs clear, Let cartridge airdry thoroughly before using. i i ,i ,..nr'.r, I ill inln ill n.nn CAUTION: Disconnect Spark plug wire from spark plug and place wire where it cannot come in contact with the spark plug. i, ° ° CAUTION: Petroleum solvents, such as kerosene, are not to be used to clean cartridge. They may cause deterioration of the cartridge. Do not oil cartridge. Do not use pressurized air to clean or dry cartridge. ° .......................... CLEAN install cartridge, then replace cover making sure the tabs are aligned with the slots in the back plate. Fasten screw securely. 14 ...................... ii Turn lawn mower on its side, Make sure air' fifter and carburetor are up, Clean the underside of your lawn mower by scraping to remove build-up of grass and trash. Clean engine often to keep trash from accumulating, A clogged engine runs hotter and shortens engine life, Keep finished surfaces and wheels free of all gasoline, oil, etc. We DO NOT recommend using a garden hose to clean lawn mower' unless the electrical system, muffler', air filter and carburetor are covered to keep water out. Water in engine can result in shortened engine life. UNDER DRIVE COVER Clean under drive cover at least twice a season. Scrape underside of cover with putty knife or similar tool to remove any build-up of trash or grass on underside of drive cover, SERVICE CAUTION: , BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: Release control bar. Make sure the blade and all moving parts have completely stopped. , Disconnect spark plug wire from spark plug and place where it cannot come in contact with plug. LAWN MOWER TO ADJUST CUTTING See "TO ADJUST CUTTING section of this manual.. HEIGHT HEIGHT" in the Operation m REAR DEFLECTOR DRIVE COVER The rear deflector, attached between the rear wheels o! your lawn mower, is provided to minimize the possibility that objects will be thrown out the rear of the lawn-mower into the operator's mowing position,. if the rear deflector replaced. becomes TO REiVIOVE/REPLACE damaged, DRIVE it should i| IL be FIG. '15 BELT (See Fig. 15) ° . ° o o o Remove drive cover,, Remove bett by pushing down on gear case pulley,, Turn lawn mower on its side with carburetor and fuel cap up Remove blade, Remove debris shield, Remove belt from engine pulley on crankshaft,, Install new belt by reversing above steps,, Always use factory approved belt to assure fit and long life_ 15 SERVICE AND ADJUSTMENTS TO ADJUST HANDLE SHIPPING (See Figs. 16 Thru 18) MEDIUM LOW Your fawn mower handle can be raised or lowered for' your mowing comfort.. Four (4) positions are available: high, medium high, medium low and low. Handles are shipped mounted in the medium low position_ o ° o o ° o ° . POSITION To change from medium iow to medium high position, the upper and lower handle sections will have to be turned over (See Fig. 16B). Remove the controls and operator presence control bar from the upper handle,, Remove the starter rope guide from the lower handle, Remove hairpin cotters_ Disconnect the lower handle from the handle brackets (See Fig° 18). Turn the handle over' and reassemble the hairpin cotters that have been removed° MEDIUM HIGH FIG. 16B FIG. 16A Reassemble the starter rope guide° Reassemble the controls and the operator presence control bar to the upper handte_ ................ ill ill , ' LOW ....... HIGH CAUTION: The operator presence control bar must pivot freely to permit blade brake engagement when control bar is released. Do not over tighten the fasteners holding the controls to the upper handle. ° • To change from medium upper handle section will Fig 17A). To change from medium lower handle section will Fig° 17B)o \ \ \ low to high position only the have to be turned over (See tow to low position, onty the have to be turned over (See FIG. 17A FIG. 17B LOWER HANDLE SQUEEZE TO REMOVE HANDLE BRACKET HAIRPIN CLIP FIG. 18 16 ENGINE ENGINE SPEED TOP NO LOAD SCF Your engine speed has been factory set,. Do not attempt to increase engine speed or it may. result in personal injury. If you believe that the engine is running too fast or too slow, take your lawn mower to an authorized service center for repair and adjustment° TO ADJUST CARBURETOR IDLE SPEED ADJUSTING SCREW (See Fig. 19) Minor carburetor adjustments may be required to compensate for differences in fuel, temperature, altitude or load,. The air cleaner and air cleaner cover must be assembled to carburetor when running. IDLE MIXTURE SCREW INITIAL ADJUSTMENTWith the engine not running, gently turn idle mixture screw clockwise until it just closes. Screw may be damaged by turning it in too far.. FIG. 19 Next open the screw one turn counter-clockwise. This initial adjustment will permit the engine to be started and warmed up (approximately 5 minutes) prior to final adjustmenL IMPORTANT: NEVER TAMPER WITH THE ENGINE GOVERNOR, WHICH IS FACTORY SET FOR PROPER ENGINE SPEED OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS, IF YOU THINKTHE ENGINE-GOVERNED HfGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER, WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS,, NOTE: Do not adjust top no load adjusting screw_ It was pre-set at the factory.. FINAL ADJUSTMENTPlace engine speed control lever in idle or slow (,_.) position° Adjust idle RPM by turning idle speed adjusting screw to obtain 1700 RPM Next, turn idle mixture screw in (clockwise -.lean mixture) until engine just starts to slow, Then turn idle mixture screw out (counter-clockwise - rich mixture) until engine runs unevenly.. Now turn idle mixture screw midway between rich and leano Engine should accelerate smoothly, If engine does not accelerate properly, the carburetor should be readjusted, usually to a richer mixture, by turning the idle mixture screw counterclockwise 1/8 turn more. 17 STORAGE ENGINE Immediately prepare your lawn mower for storage at the end of the season or if the unit will not be used for 30 days or more. FUEL SYSTEM IMPORTANT: IT tS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE. ACID1C GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE.. LAWN MOWER When lawn mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. o Clean entire lawn mower (See "CLEANING" in the Customer Responsibilities section of this manual). o Lubricate as shown in the Customer' Responsibilities section of this manual.. • Be sure that ail nuts, bolts, screws, and pins are securely fastened.. Inspect moving parts for damage, breakage and wear'. Replace if necessary. ° Touch up all rusted or chipped paint surfaces; sand lightly before painting.. HANDLE (See Fig. 20) You can fold your lawn mower handle for storage. ° Drain the fuel tank, • Start the engine and let it run until the fuel lines and carburetor are empty° • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. o Use fresh fuel next season,, NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer' to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after' adding stabilizer to allow the stabilizer to reach the carburetor, Do not drain the gas tank and carburetor if using fuel stabilizer,. Squeeze the bottom ends of the lower handle toward each other until the lower handle clears the handle bracket, then move handle forward. o Loosen upper handle mounting bolts enough to allow upper' handle to be folded back. IMPORTANT: WHEN FOLDING THE HANDLE FOR STORAGE OR TRANSPORTATION, BE SURE TO FOLD THE HANDLE AS SHOWN OR YOU MAY DAMAGE THE CONTROL CABLES ° = ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil (See "ENGINE" in the Customer Responsibilities section of this manual). When setting up your handle from the storage position, the lower handle will automatically lock into the mowing position. CYLINDER LOWER HANDLE HANDLE BRACKET SQUEEZETO FOLD o Remove spark plug,. • Pour one ounce (29 rnl) of oil through spark plug hole into cylinder. • Pull starter handle slowly a few times to distribute oil,, • Replace with new spark plug, OTHER HAIRPIN COTTER OPERATOR PRESENCE CONTROLBAR ° Do not store gasoline from one season to another, * Replace your gasoline can if your can starts to rust, Rust and/or dirt in your gasoline will cause problems° o If possible, store your unit indoors and cover it to give protection from dust and dirt. ° Cover your unit with a suitable protective cover' that does not retain moisture,. Do not use plastic, Plastic cannot breathe which allows condensation to form and will cause your unit to rust. IMPORTANT: NEVER COVER MOWER WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM UPPER HANDLE FOLDFORWARD FOR STORAGE FOLD BACKWARD MOWING POSITION CAUTION: Never store the lawn mower with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure, LOWER HANDLE FIG. 20 18 TROUBLESHOOTING CORRECTION CAUSE PROBLEM Does not start Loss of power 1., 2. 3 4 Dirty air filter Out offue{ Stale fuel.. Water in fuel 1 2 3 4 Cfean/replace air filter Fill fuel tank Drain tank and refill with fresh clean fuel Drain fuel tank and carburetorand refill tank with fresh 5. 6., 7. 8 9 Spark plug wire is disconnected Bad sparkpIug Loose blade or broken blade adapter.. Control bar in released position Control bar defective 5,. 6. 7 8 9 gasoline Connect Replace Tighten Depress Reptace 1. Rear of lawn mower housing/blade dragging in heavy grass° Cutting too much grass Dirty air filter Buildup of grass, leaves and trash under mower. Too much oil in engine. " Walking speed too fast 1. Set in "Higher Cut" position 2. 3 4 5 Set in "Higher Cut" position Clean!replace air filter, Clean underside of mower housing Check oilleveL 6 Cut at slower walking speed, Worn, bent or toose blade Wheet heights uneven Low engine speed Buildup of grass, leaves, and trash under mower. t 2, 3., 4. Replace blade. Tighten blade bott Set all wheels at same height. Set engine speed control in fast position Clean underside of mower housing. I Worn, bent or loose biade 2 Bent engine crankshaft t, 2 Replace blade, Tighten blade bolt, Contact authorized service center/department Depress control bar to upper hand[e before pulling starter rope Contact authorized service center/department. Replace blade adapter, Move Eawn mower to cut grass or to hard surface to start engine 2. 3 4 5 6 wire to plug.. spark plug. blade boJt or replace blade adapter control bar tohandle, control bar. ii ,i Poor OUt - uneven t, 2, 3 4. I'I'IIH Excessive vibration i illll illl,,i,l,ii ,H,i,i,i,i,i 1. Engine flywheel brake is on when control bar is reieased 1, 2 3 4. Bent engi_e crankshaft Biade adapter broken Blade dragging in grass 2.. 3. 4 Loss of drive 1 2. Drive wheels not turning with drive control engaged Belt not driving 1 2 Adjust or replace drive control cable, if broken.. Put belt on pulleys or replace belts if broken Grass catcher not filling (If so equipped) t 2 Cutting height too low Lift on btade worn off 3 4 Catcher not venting air. Low engine speed. 1,. 2. 3 4. Raise cutting height Replace blade Clean grass catcher Set engine speed control in fast position 1 2 Grass is too high or wheel height is too low. Rear of lawn mower housing/blade dragging in grass. Grass catcher too full. Handle height position not right for you 1. 2, Raise cutting height Raise rear of lawn mower housing one (1) setting higher Emptygrass catcher Adjust handle height to suit., Starter rope hard to pull Hard to push 3. 4. 19 3 4 RIEPAnR PARTS CRAFTSMAN 22" ROTARY LAWN MOWER MODEL NUMBER 917.373231 8 25 31 6 !1 12 35 28 29 14 67 56 12 I 32 55 Po c:> 15 !6 20 44 37 68 3t 66 35 52 47 53 27 41 26 34 29 28 51 REPAnR PARTS CRAFTSMAN KEY NO. ro PART NO 1133088X479 2 130861 3 74350424 4133170X479 5 85827 6136376 7 STD541425 8 851509 9 48137 1186344 12 STD512505 14 700483X479 15 700365X479 16 133190X479 1787596X479 18 86344 20128796 2284596 23 87677 25 83923 2657143 2788017 28 84921 29 61651 30 750913X004 3187877 32 700331X004 3484920 35 700375 3755187 38 88348 39 701t43X459 40 701144X459 22" ROTARY LAWN MOWER MODEL DESCRIPTION KEY NO. Upper Handle Engine Zone Control Cable Hex Head Screw 1/4-20 x 1-1/2 Mulcher Plate Cable Clip Handle Knob Locknut 1/4-20 Control Bar Rear Door Kit Self Tapping Screw #!0-24 x 5/8 Hex Tapping Screw wiSems 1/4-20 x 1/2 Back Plate Side Baffle Discharge Baffle Rear Baffle Hex Head Self-Tapping #10-24 x 1/2 Rear Skirt Engine Pulley Hi-Pro Key #505 Hex Flange Nut Wave Washer Wheel Shoulder Bolt 3/8-16 x 1-3/8 Spring Washer Axle Arm Assembly Selector Knob Selector Spring Spacer Wheel Adjusting Bracket (Left) Thread Cutting Screw w!Seres 5/16-18 x 3/4 Flat Washer 3/8 Handle Bracket Assembly (Left) Handle Bracket Assembly (Right) 41850998 42 750097 43 87930 44 48364 45 83253 46 851514 47752234 48851074 49 850263 50 851084 51 700869X479 52 85463 53 STD523707 55 751592 56 88652 5751793 58 84676X479 59 131959 60 851201X004 61 103672X 62134612 64 700796 66 67 68 --- PART NO 700170X459 700172X459 86969 702553 701853 NUMBER 917.373231 DESCRIPTION Hex Head Thread Roiling Screw 3/8-16 x 1-1/8 Hex Washer Head Screw #10-24 x 1/2 Guide Clip Lawn Mower Housing (Incl. Key #t4, 15, 51 & 52) Self-Tapping Screw w/Sems 5/16-18 x !-1/2 Blade Adapter Blade 22" Hardened Washer Helical Washer 3/8-24 x 1-3/8 Gr. 8 Hex Head Machine Screw 3/8-24 x 1-3/8 Gr. 8 Front Baffle - Danger Decal Hex Bolt 3/8-16 x 3/4 Locknut 3/8-16 Hinge Screw 1/4-20 x 1-!/4 Hairpin Cotter Lower Handle Handle Bolt Washer Rope Guide Debris Shield Engine-Briggs & Stratton Model No. 126802, Type 3215-01 Bracket Support (Right) Bracket Support (Left) Spacer Owner's Manual (English) Owner's Manual (Spanish) Available accessories not included with lawn mower: 7_.!_133303 Clipping Deflector 7_$133623 Gas Can (2.5 gal.) 75133500 Fuel Stabilizer Z.t 33300 SAE 30W Oil (20 oz.) 71_33417 Dust Shield 7_!33316 Mower Cover REPAIR PARTS CRAFTSMAN i ,i, ii iii ii 22" ROTARY LAWN MOWER MODEL NUMBER 917.373231 --'='_ --1 Ji i i i, 5 I \\\ 54 h,,1 18 10 14 28 I 41 15 9 8 7 13 12 REPAIR PARTS CRAFTSMAN KEY NO. ro ¢o 1 2 3 4 5 6 7 8 9 10 !1 12 13 !4 15 16 18 PART NO. 137076 48029 74189 750029 137078 700875 85179 77400 52160 86960 700953 12000057 137054 88080 88118 67725 87877 22" ROTARY LAWN MOWER MODEL NUMBER DESCRIPTION KEY PART NO. NO Control Cable Assembly Control Head Kit Locknut #10-24 Pan Head Machine Screw V-Belt Carriage Bolt 1/4-20 x 2 Retainer Clip Hubcap Washer Nylon Bushing Wheel & Tire Assembly E-Ring Pinion Dust Cover Felt Washer Washer 1/2 x 1-1/2 x.134 Selector Knob 25 26 27 28 31 32 33 34 35 36 37 38 40 41 53 54 55 56 #10-24 x 2 702182 87866 750097 137088 132010 137052 48323 850848 700339 702511 137090 STD541425 75192 700340 88614 751663 86012 851552 917.373231 DESCRIPTION Drive Cover Decal Pan Head Tapping Screw #10-24 x 2-3/4 Hex Washer Head Screw #10-24 x 3/4 Dnve Cover Hex Flange Nut Drive Pulley Drive Control Cable Kit Hi-Pro Key Wheel Adjuster Assembly (Left) Gear Case Assembly Spring Locknut 1/4-20 . Spring Wheel Adjuster Assembly (Right) Frame Assembly Grassbag Assembly Driveshaft Cover Screw, Pan Head, Hi-Lo #10-16 x 1/2 REPAnR PARTS 22" CRAFTSMAN POWER GEAR CASE ASSEMBLY PROPELLED PART NUMBER LAWN MOWER - - MODEL NO. 917.373231 702511 17 15 14 18 9 19 KEY NO. PART NO. 1 2 3 4 5 6 17490416 137055 137053 57072 57388 48281 7 8 9 77881 137051 137074 DESCRIPTION Screw, Tapping 1/4-20 x 1-1/4 Bracket, Adjusting Shifter Seal Pin, Grooved 1/8 x 1/2 Gear Case Halves, Upper and Lower (Includes Key #4, 5 and 7) Bearing Shaft, Worm Drive Shaft KEY NO. PART NO. 10 11 12 13 14 15 16 17 18 19 57079 131484 700343 86447 137050 750436X 750355 t2000003 850848 81585X004 DESCRIPTION Washer, Hardened Yoke, CEutch Bushing Plug Gear, Helical Jaw, Clutch Grease E-Ring Key, Hi-Pro Spring Bracket NOTE: All component dimensions given in U.S. inches 1 inch = 25,.4 mm NOTE: To reseal housing halves use Locktite No_ 515 24 REPAIR PARTS 22" ROTARY LAWN MOWER MODEL NUMBER 917.373231 BRIGGS & STRATTON 4-CYCLE ENGINE, MODEL NO. 126802 TYPE NO. 3215-01 572 9 _ 52 _ REQUIRES SPECIAL TOOLS TO INSTALL. SEE REPAIR INSTRUCTION MANUAL. 383 .... 40 _4_ _ 34 4O 35 592 _20 33 25 22 REPAIR PARTS 22" ROTARY LAWN MOWER MODEL NUMBER 917.373231 BRIGGS & STRATTON 4-CYCLE ENGINE, MODEL NO. 126802 TYPE NO. 3215-01 618 188A 258 620 iiiii iiiiii iii 670A ; I I 124 G 634 t 130 127 t 0 i t 617 _j 116_ 26 REPAnR PARTS 22" ROTARY LAWN MOWER MODEL NUMBER 917.373231 BRIGGS & STRATTON 4-CYCLE ENGINE, MODEL NO. '126802 TYPE NO. 32'15-01 ......................... 16o8 363 55 305 304 _332 57 334 455 851 23 s9 _971A ? 456 966 515 69AO 461 991 967 971 _ 27 _529 REPAgR PARTS 22" ROTARY LAWN MOWER MODEL NUMBER 917.373231 BRIGGS & STRATTON 4-CYCLE ENGINE, MODEL NO. 126802 TYPE NO. 3215-01 949 _P 346 1019 387 670 81 @ 353 @ 601 12 358 GASKET SET Q _116 634 977 CARBURETOR 7_ _ 104 61 GASKET SET 121 CARBURETOR 28 127 1 OVERHAUL KIT! 116 634 G 617 .................. REPA6R PARTS 22" ROTARY LAWN MOWER MODEL NUMBER 917.373231 BRIGGS & STRATTON 4-CYCLE ENGINE, MODEL NO. 126802 TYPE NO. 3215-01 KEY NO. 1 2 3 5 7 8 9 9A 10 11 12 13 I5 16 18 20 22 23 24 25 26 27 28 29 32 33 34 35 38 40 45 PART NO. 494062 399269 299819 213861 2722OO 494489 272481 272238 94650 231685 272198 94547 94720 493362 94388 493279 399781 94220 94612 492177 222698 494058 494059 494060 494061 493261 493388 493389 493390 26026 298909 298908 490566 490743 94405 262651 262652 262224 94608 93312 262204 KEY NO. 46 47 52 54 55 56 57 58 DESCRIPTION Cylinder Assembly Bushing, Cylinder * Seal, Oil Head, Cylinder "Gasket, Cylinder Head Breather, Valve Chamber * Gasket, Valve Cover * Gasket, Baffle Plate Screw, Breather Mounting Tube, Breather * Gasket, Crankcase Screw, Cylinder Head PIug, Oil Drain Crankshaft Timing Gear Key Sump, Engine * Seal, Oil Screw, Sump Mounting, Seres Screw, Sump Mounting (Used in Hole Nearest Breather) Flywheel, Magneto Key, Flywheel Piston Assembly, Standard Size Piston Assembly .010" Oversize Piston Assembly .020" Oversize Piston Assembly .030" Oversize Ring Set, Piston, Standard Size Ring Set, Piston o010" Oversize Ring Set, Piston ,.020" Oversize Ring Set, Piston .030" Oversize Lock, Piston Pin Pin Assembly, Piston, Standard Pin Assembly, Piston ,.005" Over Rod Assembly, Connecting Rod Assembly, Connecting .020" Undersize Crankpin Bearing Screw, Connecting Rod Valve, Exhaust Valve, Intake Spring, Valve Screw, Hex Head Retainer, Valve Spring Tappet, Valve 59 60 65 69 69A 81 95 98 98A 104 116 118 121 124 125 127 130 131 133 134 137 163 187 !88 188A 201 209 227 230 258 284 PART NO. 492830 493737 272199 94526 492831 493824 262594 280399 DESCRIPTION Gear, Cam Oil Slinger Gear and Bracket * Gasket, intake Elbow Screw, Intake Elbow Mounting Housing, Rewind Starter Pulley, Rewind Starter Spring, Rewind Starter Rope, Rewind Starter (Cut To 88-5/8") 396892 Insert, Handle 393152 Handle, Rewind Starter 94696 Screw, Guard Mounting 280973 Washer, Rewind Starter 224322 Washer, Rewind Starter 223664 Lock, Muffler Screw 94098 Screw, Seres, Throttle Valve Mounting 398185 Screw, Idle Adjustment 493280 Screw Assembly, Speed Adjust 231371 _* Pin, Float Hinge --*** Gasket, Sealing (Sold in Kit Only) 493765 ** Valve and Spring, Needle 493762 Carburetor Overhaul Kit 94525 Screw, Carburetor Mounting 493627 Carburetor Assembly --** Plug, Welch (Sold in Kit Only) 223470 Valve, Throttle 493267 Shaft and Lever, Throttle 398187 Float Assembly, Carburetor 398188 ** Valve, Inlet (Includes Seat) --*** Gasket, Bowl (Sold in Kit Only) 272296 * Gasket, Air Cleaner 492790 Hose, Fuel 398540 Screw, Tank Mounting (Includes Washer) 94644 Screw, Hex Head 262579 Link, Governor 262660 Spring, Governor 492349 Lever Assembly, Governor 67072 Washer, Governor Crank 94512 Screw, Hex Head 94511 Screw, Hex Head Included in Gasket Set (493263) Included in Carburetor Overhaul Kit (493762) Included in both Carburetor Overhaul Kit (493762), and Carburetor Gasket Set (490937) NOTE: 29 Atl component dimensions given in U..S, inches 1 inch = 25°4 mm REPAIR PARTS 22" ROTARY LAWN MOWER MODEL NUMBER 917.373231 BRIGGS & STRATTON 4-CYCLE ENGINE, MODEL NO. 126802 TYPE NO. 3215-01 KEY PART NOo NO. 300 490547 304 493293 305 94744 306 224324 307 94515 332 92284 333 802574 334 94731 337 802592 346 94602 353 94581 356 398808 358 493263 363 19069 383 89838 387 394281 455 224250 456 224321 459 492833 461 262626 515 262625 523 493950 524 280393 525 493952 528 399254 529 280943 562 92613 572 224328 592 231082 601 93807 6"01A 94171 608 493295 Includes: 6!3 94231 615 94474 6t6 262578 617 270344 620 493895 KEY NO. 621 625 634 635 670 670A 741 832 842 843 847 DESCRIPTION Muffler, Exhaust Housing, Blower Screw, Seres, Hex Head Shield, Cylinder Screw, Hex Head Nut, Flywheel Armature, Magneto Screw, Armature Mounting Plug, Spark Screw, Hex Head Locknut Wire, Ground Gasket Set Puller', Flywheel Wrench, Spark Plug Primer, Fuel Cup, Starter Retainer-, Rewind Starter Pawl, Starter Pin, Starter Spring, Torsion Cap With Dipstick, Oi! Filler' * Seal, Filler Tube Tube, Oil Filler Hose, Primer Grommet, Breather Bolt, Governor Lever Baffle, Cylinder Nut, Hex Clamp, Hose, Black Clamp, Hose Starter Assembly, Rewind 94128 Screw, Hex Head 92987 Nut, Hex Screw, Muffler' Mounting Pushnut, Governor Crank Crank, Governor *** Seal, Fuel Intake Tube Bracket Assembly, Carburetor Control 851 869 870 871 922 923 949 955 957 966 967 968 969 971 971A 972 975 977 991 1016 1019 PART NO. 396847 492717 --66538 280512 493823 262598 494224 280966 272616 493459 DESCRIPTION Switch, Stop Tube, Fuel intake *** Washer, Shaft (Sold in Kit Only) Elbow, Spark Plug Spacer, Fuel Tank Spacer, Carburetor Bracket (2) Gear, Timing Guard, Muffler * Seal, O-Ring Sleeve, Control Lever' Dipstick and Tube Assembly, Oil Filler 221798 Terminal, IgnitiOn Cable 213512 Seat, Intake Valve, Standard 213513 Seat, Exhaust Valve, Standard 262001 Guide, Exhaust Valve 63709 Guide, Intake Valve (See Repair instruction Manual) 262640 Spring, Brake 493442 Brake Assembly 281191 Guard, Finger 493637 Screw, Fuel Bowl, Standard 397974 Cap Assembly, Fuel 494735 Base, Air Cleaner 491588 Filter, Air 281069 Cover, Air Cleaner 94173 Screw, Cover Mounting 94269 Screw, Air Cleaner 94121 Screw, Base to Carburetor 495224 Tank Assembly, Fuel 493640 Bowl Assembly, Carburetor 490937 Gasket Set, Carburetor 493537 Pre-Filter 224278 Cover, Rewind Starter 495354 Label Kit Included in Gasket Set (493263) Included in Carburetor Overhaul Kit (493762) Included in both Carburetor Overhaul Kit(493762), and Carburetor Gasket Set (490937) NOTE: All component dimensions given in U.S. inches 1 inch = 25_4 rnm RPM Settings: 3O Low Speed 1900-2100 High Speed 3000-3200 SERVICE 31 NOTES ® MANUAL 5.0 HORSEPOWER 22" REAR DISCHARGE 3 in ONE Convertible POWER PROPELLED ROTARY LAWN MOWER Each lawn mower has its own model number. gine has its own model number,. MODEL NO. 917.373231 Each en- The model number for your lawn mower will be found on a decal attached to the rear of the lawn mower housing_ The model number for your engine will be found on the blower' housing of the engine. All parts listed herein may be ordered from any Sears, Roebuck and Co. Service Center/Department and most Retail Stores._ WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION: = PRODUCT- LAWN MOWER ° MODEL NUMBER - 917.373231 HOW TO ORDER REPAUR PARTS ° ENGINE MODEL NO. - 126802, TYPE NO. 3215-01 o PART NUMBER ° PART DESCRIPTION Your Sears merchandise has added value when you consider Sears has service units nationwide staffed with Sears trained technicians,_ professional technicians specifically trained to insure that we meet our pledge to you, we service what we sell. 702553 ,,, ,,,,,,,'mlllllll 02/02/93 llllllllll'llll'll=ll Printed in U.S_A., .............................IIII'11111'11 II IIIIIIIII1'111111
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