Craftsman 917377240 User Manual ROTARY MOWER Manuals And Guides L0403444
CRAFTSMAN Walk Behind Lawnmower, Gas Manual L0403444 CRAFTSMAN Walk Behind Lawnmower, Gas Owner's Manual, CRAFTSMAN Walk Behind Lawnmower, Gas installation guides
User Manual: Craftsman 917377240 917377240 CRAFTSMAN ROTARY MOWER - Manuals and Guides View the owners manual for your CRAFTSMAN ROTARY MOWER #917377240. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman ROTARY MOWER Manual
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Owner's Manual IC..FTSM..°I ROTARY LAWN MOWER 7.0 Horsepower Power-Propelled 21" Multi-Cut Model No. 917.377240 • EspaSol, p. 19 CAUTION: Read and follow all Safety Rules and Instructions before operating this equipment Sears, Roebuck and Co., Hoffman Estates, IL 60179 Visit our Craftsman website: www.sears.com/craftsman U.S.A. Maintenance Warranty ................................................... 2 Safety Rules .......................................... 2-4 Product Specifications .............................. 4 Assembly / Pre-Operation ........................ 6 Operation ............................................. 7-11 Maintenance Schedule ........................... 12 LIMITED TWO YEAR WARRANTY ...................................... Service and Adjustments ................... Storage .............................................. Troubleshooting ................................. Repair Parts ....................................... Sears Service .......................... Back ON CRAFTSMAN 12-15 15-16 16-17 17-18 36-43 Cover POWER MOWER For two years from date of purchase, when this Craftsman Lawn Mower is maintained, lubricated, and tuned up according to the operating and maintenance instructions in the owner's manual, Sears will repair free of charge any defect in material or workmanship. If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty applies for only 90 days from the date of purchase. This Warranty does not cover: • Expendable items which become worn during normal use, such as rotary mower blades, blade adapters, belts, air cleaners and spark plug. • Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain the equipment according to the instructions contained in the owner's manual. Warranty service is available by returning the Craftsman power mower to the nearest Sears Parts & Repair Center in the United States. This warranty applies only while this product is used in the United States. This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Sears, Roebuck And Co., D/817 WA, Hoffman Estates, IL 60179 IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. Ai:i, WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling. _, CAUTION: Muffler and other engine parts become extremely hot during operation and remain hot after engine has stopped. To avoid severe burns on contact, stay away from these areas. _¢LLookfor this symbol to point out important safety precautions. It means CAUTION!H BECOME ALERT!H YOUR SAFETY IS INVOLVED. _,WARNING: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot come in contact with plug. _JLWARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. 2 I. GENERAL OPERATION II. SLOPE OPERATION • Read, understand, and follow all Slopes are a major factor related to slip instructions on the machine and in the and fall accidents which can result in manual(s) before starting. Be thoroughly severe injury.All slopes require extra caufamiliar with the controls and the proper tion. If you feel uneasy on a slope, do not mow it. use of the machine before starting. • Do not put hands or feet near or under DO: rotating parts. Keep clear of the dis• Mow across the face of slopes: never charge opening at all times. up and down. Exercise extreme caution • Only allow responsible individuals, who when changing direction on slopes. are familiar with the instructions, to oper- • Remove obstacles such as rocks, tree ate the machine. limbs, etc. • Clear the area of objects such as rocks, • Watch for holes, ruts, or bumps. Tall toys, wire, bones, sticks, etc., which grass can hide obstacles. could be picked up and thrown by the DO NOT: blade. • Do not trim near drop-offs, ditches or • Be sure the area is clear of other people embankments. The operator could lose before mowing. Stop machine if anyone footing or balance. enters the area. • Do not trim excessively steep slopes. • Do not operate the mower when bare• Do not mow on wet grass. Reduced footfoot or wearing open sandals. Always ing could cause slipping. wear substantial foot wear. • Do not pull mower backwards unless III. CHILDREN absolutely necessary. Always look down Tragic accidents can occur if the operator and behind before and while moving is not alert to the presence of children. backwards. Children are often attracted to the machine • Do not operate the mower without and the mowing activity. Never assume proper guards, plates, grass catcher or that children will remain where you last other safety protective devices in place. saw them. • See manufacturer's instructions for • Keep children out of the trimming area proper operation and installation of and under the watchful care of another accessories. Only use accessories apresponsible adult. proved by the manufacturer. • Be alert and turn machine off if children • Stop the blade(s) when crossing gravel enter the area. drives, walks, or roads. • Before and while walking backwards, • Stop the engine (motor) whenever you look behind and down for small children. leave the equipment, before cleaning the • Never allow children to operate the mamower or unclogging the chute. chine. • Shut the engine (motor) off and wait until • Use extra care when approaching blind the blade comes to complete stop before corners, shrubs, trees, or other objects removing grass catcher. that may obscure vision. • Mow only in daylight or good artificial IV. SERVICE light. • Do not operate the machine while under • Use extra care in handling gasoline and the influence of alcohol or drugs. other fuels. They are flammable and • Never operate machine in wet grass. vapors are explosive. Always be sure of your footing: keep a - Use only an approved container. firm hold on the handle and walk; never - Never remove gas cap or add fuel run. with the engine running. • Disengage the self-propelled mechAllow engine to cool before refueling. anism or drive clutch on mowers so Do not smoke. - Never refuel the machine indoors. equipped before starting the engine - Never store the machine or fuel (motor). container inside where there is an • If the equipment should start to vibrate abnormally, stop the engine (motor) and open flame, such as a water heater. • Never run a machine inside a closed area. check immediately for the cause. Vibration is generally a warning of trouble. • Never make adjustments or repairs with • Always wear safety goggles or safety the engine (motor) running. Disconnect the glasses with side shields when operating spark plug wire, and keep the wire away mower. 3 from the plug to prevent accidental starting. • Keepnuts and bolts, especiallyblade • Grasscatcher componentsare subject attachmentbolts, tight and keep equipto wear, damage,and deterioration, ment in good condition. which could expose moving parts or • Nevertamper with safetydevices.Check allow objectsto be thrown. Frequently their proper operationregularly. check componentsand replace with • Keep machine free of grass, leaves, or manufacturer'srecommendedparts, otherdebrisbuild-up.Cleanoilorfuel spillwhen necessary. age.Allowmachinetocool beforestoring. • Mowerblades are sharp and can cut. • Stop and inspectthe equipmentif you Wrap the blade(s)or weargloves,and strike an object. Repair,if necessary, use extra caution when servicingthem. before restarting. • Do not changethe engine governorset• Neverattempttomakewheelheightadjustting or overspeedthe engine. mentswhilethe engine(motor)is running. Serial Number: Date of Purchase: GasolineCapacity /Type: 1.6 Quarts (Unleaded Regular) Oil Type (API-SF-SJ): SAE 30 (above 32°F); SAE 5W-30 (below 32°F) Oil Capacity: 20 Ounces Spark Plug (Gap: .030") Champion Blade Bolt Torque: 35-40 ft. Ibs. RC12YC The model and serial numbers will be found on a decal on the rear of the lawn mower housing. Record both serial number and date of purchase in space provided above. Repair Protection Agreements Congratulations on making a smart purchase. Your new Craftsman® product is designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That's when having a Repair Protection Agreement can save you money and aggravation. Fast help by phone - phone support from a Sears technician on products requiring in-home repair, plus convenient repair scheduling. Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service appointment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5 million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase your Repair Protection Agreement today! Some limitations and exclusions apply. For prices and additional information call 1-800-827-6655. Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense. Here's what's included in the Agreement: • • • • Expert service by our 12,000 profesional repair specialists. Unlimited service and no charge for parts and labor on all covered repairs. Product replacement if your covered product can't be fixed. Discount of 10% from regular price of service and service-related parts not covered by the agreement; also, 10% off regular price of preventive maintenance check. Sears Installation Service For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in the U.S.A. call 1-800-4-MY-HOME®. 4 These accessories were available when this lawn mower was produced. They are not shipped with your mower. They are also available at most Sears retail outlets and service centers. Some of these accessories may not apply to your lawn mower. LAWN MOWER PERFORMANCE CLIPPING FOR REAR DISCHARGE DEFLECTORS __ --- LAWN MOWERS \\ _\\ \\\ \\ STABILIZER L GRASS CATCHERS FOR GRASS CATCHERS FOR LAWN MOWERS REAR DISCHARGE LAWN MOWERS SIDE DISCHARGE LAWN MOWER MAINTENANCE MUFFLERS BELTS AIR FILTERS BLADES BLADE ADAPTERS 5 SPARK PLUGS WHEELS ENGINE OIL Read these instructions and this manual in its entirety before you attempt to assemble or operate your new lawn mower. IMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE in the engine. You r new lawn mower has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and properoperation of your lawn mower, all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to ensure proper tightness. All parts such as nuts, washers, bolts, etc., necessary to complete the assembly have been placed in the parts bag. TO REMOVE MOWER Operator presence control bar LIFT UF Mowing position Lower handle FROM CARTON TO ASSEMBLE GRASS CATCHER 1. Put grass catcher frame into grass bag with rigid part of bag on the bottom. Make sure the frame handle is outside of the bag top. 2. Slip vinyl bindings over frame. NOTE: If vinyl bindings are too stiff, hold them in warm water for a few minutes. If bag gets wet, let it dry before using. f. Remove loose parts included with mower. 2. Cut down two end corners of carton and lay end panel down flat. 3. Remove all packing materials except padding between upper and lower handle and padding holding operator presence control bar to upper handle. 4. Roll lawn mower out of carton and check carton thoroughly for additional loose parts. Catcher frame handle HOW TO SET UP YOUR MOWER TO UNFOLD HANDLE IMPORTANT: Unfold handle carefully so as not to pinch or damage control cables. 1. Raise handles until lower handle section locks into place in mowing position. 2. Remove protective padding, raise upper handle section into place on lower handle and tighten both handle knobs. 3. Remove handle padding holding operator presence control bar to upper handle. Your lawn mower handle can be adjusted for your mowing comfort. Refer to "ADJUST HANDLE" in the Service and Adjustments section of this manual. / / Et TO INSTALL Frame opening ATTACHMENTS Your lawn mower was shipped ready to be used as a mulcher. To convert mower to bagging or discharging, see "TO CONVERT MOWER" in the Operation section of this manual. 6 KNOW YOUR LAWN MOWER READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER. Compare the illustrations with your lawn mower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. These symbols may appear on your lawn mower or in literature supplied with the product. Learn and understand their meaning. CAUTION OR WARNING ENGINE ON ENGINE OFF FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS AND FEET AWAY Operator presence control bar Drive bar Handle knob Starter handle Engine oil cap with dipstick Primer Grass catche Muffler Mulcher door Wheel adjuster (on each ,Housing IMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE in the engine. MEETS CPSC SAFETY REQUIREMENTS Sears rotary walk-behind power lawn mowers conform to the safety standards of the American National Standards Institute and the U.S. Consumer Product Safety Commission. The blade turns when the engine is running. Operator presence control bar - must be held down to the handle to start the engine. Release to stop the engine. Starter handle - used for starting engine. Mulcher door - allows conversion to discharging or bagging operation. Drive control bar - used to engage power-propelled forward motion of mower. Primer - pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine. 7 _rator presence control bar The operationof any lawn mowercan resultin foreign objectsthrown into the eyes, which can result in severeeye damage.Always wear safetyglasses or eye shields while operatingyour lawn moweror performing any adjustmentsor repairs.We recommend a standard safetyglasses or wide vision safety mask worn over spectacles. }rive control bar DRIVE CONTROL ENGAGED DRIVE CONTROL HOW TO USE YOUR LAWN MOWER ENGINE DRIVE CONTROL DISENGAGED ADJUSTMENT Over time, the drive control system may become "loose", resulting in decreased speed. There is a thumbscrew on the underside of the drive control housing to increase tension on the drive cable. Proceed as follows: f. Turn unit off and disconnect spark plug wire from spark plug. 2. Rotate thumbscrew counter-clockwise to tighten the drive cable. 3. Operate mower to test drive speed. 4. If condition fails to improve after the above steps (forward speed remains the same), your drive belt is worn and should be replaced. NOTE: If mower begins to "creep" forward, the drive cable is too tight. Rotate thumbscrew clockwise to loosen drive cable. SPEED The engine speed was set at the factory for optimum performance. Speed is not adjustable. ENGINE ZONE CONTROL _CAUTION: Federal regulations require an engine control to be installed on this lawn mower in order to minimize the risk of blade contact injury. Do not under any circumstances attempt to defeat the function of the operator control. The blade turns when the engine is running. • Your lawn mower is equipped with an operator presence control bar which requires the operator to be positioned behind the lawn mower handle to start and operate the lawn mower. TO ADJUST CUTTING HEIGHT Raise wheels for low cut and lower wheels for high cut, adjust cutting height to suit your requirements. Medium position is best for most lawns. • To change cutting height, squeeze adjuster lever toward wheel. Move wheel up or down to suit your requirements. Be sure all wheels are in the same setting. NOTE: Adjuster is properly positioned when plate tab inserts into hole in lever. Also, 9-position adjusters (if so equipped) allow lever to be positioned between the plate tabs. DRIVE CONTROL • Self-propelling is controlled by holding the operator presence control bar down to the handle and pulling the drive control bar up to the handle. The closer to the handle the bar is pulled, the faster the unit will travel. • Forward motion will stop when either the operator presence control bar or drive control bar are released. To stop forward motion without stopping engine, release the drive control bar only. Hold operator presence control bar down against handle to continue mowing without self-propelling. NOTE: If after releasing the drive control the mower will not roll backwards, push the mower forward slightly to disengage drive wheels. • To keep drive control engaged when turning corners, push down on the handle to lift the front wheels off the ground while turning lawn mower. LEVER BACKWARD TO LOWER MOWER Plate tab LEVER FORWARD TO RAISE MOWER 8 Lever TO CONVERT MOWER Your lawn mower was shipped ready to be used as a mulcher. To convert to bagging or discharging: REAR BAGGING • Lift rear door of the lawn mower and place the grass catcher frame hooks onto the door pivot pins. • To convert to mulching or discharging operation, remove grass catcher and close rear door. Pivot )ins Rear ,Open mulcher door Grass catcher handle Catcher frame hook SIDE DISCHARGING • Rear door must be closed. • Open mulcher door and install discharge deflector under door as shown. • Mower is now ready for discharging operation. • To convert to mulching or bagging operation, discharge deflector must be removed and mulcher door must be closed. SIMPLE STEPS TO REMEMBER WHEN CONVERTING YOUR LAWN MOWER FOR MULCHING 1. Rear door closed. 2. Mulcher door closed. FOR REAR BAGGING 1. Grass catcher installed. 2. Mulcher door closed. Discharge FOR SIDE DISCHARGING 1. Rear door closed. _ Discharge deflector installed. CAUTION: Do not run your lawn mower without rear door closed, clipping deflector or approved grass catcher in place. Never attempt to operate the lawn mower with the rear door removed or propped open. 9 TO EMPTY GRASS CATCHER 1. Lift up on grass catcher using the frame handle. 2. Remove grass catcher with clippings from under lawn mower handle. 3. Empty clippings from bag using both frame handle and bag handle. NOTE: Do not drag the bag when emptying; it will cause unnecessary wear. Grass catcher frame handle Bag handle BEFORE STARTING ENGINE ADD OIL Your lawnmower is shipped without oil in the engine. For type and grade of oil to use, see "ENGINE" in the Maintenance section of this manual. CAUTION: DO NOT overfill engine with oil, or it will smoke heavily from the muffler on startup. 1. Be sure lawnmower is level. 2. Remove oil dipstick from oil fill spout. 3. You receive a container of oil with the unit. Slowly pour the entire container down the oil fill spout into the engine. NOTE: Initial oil fill requires only 18 oz. due to residual oil in engine from the manufacturers 100% quality testing. When changing oil you may need 20 oz. 4. Insert and tighten dipstick. IMPORTANT: • Check oil level before each use. Add oil if needed. Fill to full line on dipstick. • Change the oil after every 25 hours of operation or each season. You may need to change the oil more often under dusty, dirty conditions. See "TO CHANGE ENGINE OIL:' in the Maintenance section of this manual. ATTACH FUEL CAP CARTRIDGE NOTE: Do not remove the silver foil seal on the side of cartridge that snaps into fuel cap. 2. Grasp the white peel tab and pull to remove the entire seal. 3. Screw fuel cap onto fuel tank after filling tank with gasoline. Replace cartridge when empty (about once a season). Check preserver level visually. • 1_DANGER: Cartridge fluid is HARMFUL OR FATAL IF SWALLOWED. Avoid contact to eyes, skin, or clothing. Do not take internally. Do not inhale fluid vapor. Keep out of reach of children. If swallowed, call a physician immediately. ADD GASOLINE • Fill fuel tank to bottom of tank filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshBess. CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Empty the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. / Engine oil cap Primer Gasoline filler cap Your mower is equipped with a special FRESH START fuel cap and continuous fuel preserver cartridge. See the information and instructions packed with the TO STOP ENGINE FRESH STARTTMcartridge. • To stop engine, release operator pres1. Snap cartridge into bottom of fuel cap. 10 ence control bar. TM TO START MULCHING ENGINE NOTE: Due to protective coatings on the engine, a small amount of smoke may be present during the initial use of the product and should be considered normal. 1. To start a cold engine, push primer three (3) times before trying to start. Use a firm push. This step is not usually necessary when starting an engine which has already run for a few minutes. 2. Hold operator presence control bar down to the handle and pull starter handle quickly. Do not allow starter rope to snap back. NOTE: In cooler weather it may be necessary to repeat priming steps. In warmer weather over priming may cause flooding and engine will not start. If you do flood engine, wait a few minutes before attempting to start and do not repeat priming steps. MOWING MOWING TIPS IMPORTANT: For best performance, keep mower housing free of built-up grass and trash. See "CLEANING" in the Maintenance section of this manual. • The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. • Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried, yet the newly cut area will not be exposed to direct sunlight. • For best results, adjust the lawn mower cutting height so that the lawn mower cuts off only the top one-third of the grass blades. If the lawn is overgrown it will be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of mulched grass. For extremely heavy grass, reduce your width of cut by overlapping previously cut path and mow slowly. TIPS • Under certain conditions, such as very tall grass, it may be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of grass clippings. It may also be necessary to reduce ground speed and/or run the lawn mower over the area a second time. • For extremely heavy cutting, reduce the width of cut by overlapping previously cut path and mow slowly. • For better grass bagging and most cutting conditions, the engine speed should be set in the FAST position. • Pores in cloth grass catchers can become filled with dirt and dust with use and catchers will collect less grass. To prevent this, regularly hose catcher off with water and let dry before using. • Keep top of engine around starter clear and clean of grass clippings and chaff. This will help engine air flow and extend engine life. • Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across (perpendicular) to the first cut path. • Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn. 11 MAINTENANCE BEFORE AEACH PTEREVERY EVERY EVERY BEFORE EACH 10 25HOURS 100 SCHEDULE USE Check for Loose Fasteners _ Clean / Inspect Grass Catcher * Check Tires USE HOURS ORSEASON HOURS STORAGE ,, r, _ Check Drive Wheels Clean Lawn Mower .... M Clean under Drive Cover *** D Check Drive Belt / Pulleys *** _ Check / Sharpen / Replace Blade R Lubrication Clean and Recharge Battery ** ,/ Check Engine Oil level E Change Engine Oil t_,2 _ Clean Air Filter Inspect Muffler _1 Replace Spark Plug E Replace Air Filter Paper Cartridge Empty fuel system or add Stabilizer * (if so equipped) ** Electric-Start mowers *** Power-Propelled mowers **** Use a scraper to clean under deck GENERAL 1 2 3 4 5 - Change more often if operating under a heavy load or in high outdoor temperatures. - Service more often if operating in dirty or dusty conditions. - Replace blades more often when mowing in sandy soil. - Charge 48 hours at end of season. - And after each 5 hours of use. RECOMMENDATIONS LUBRICATION The warranty on this lawn mower does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain unit as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your unit. At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual. • At least once a year, replace the spark plug, clean or replace air filter element and check blade for wear. A new spark plug and clean/new air filter element assure proper air-fuel mixture and help your engine run better and last longer. • Follow the maintenance schedule in this manual. BEFORE EACH USE • Check engine oil level. • Check for loose fasteners. LUBRICATION Keep unit well lubricated (See "LUBRICATION CHART'). CHART Whee, luster (on ch wheel) ine oil Mulcher door hinge pin (_) Rear door hinge (_) Handle bracket mounting pins _ Spray lubricant See "ENGINE" in Maintenance section. IMPORTANT: Do not oil or grease plastic wheel bearings. Viscous lubricants will attract dust and dirtthatwill shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, powdered 1 2graphite type lubricant sparingly. LAWN MOWER Always observe safety rules when performing any maintenance. TIRES • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. DRIVE WHEELS Check front drive wheels each time before you mow to be sure they move freely. The wheels not turning freely means trash, grass cuttings, etc. are in the d rive wheel area and must be cleaned to free drive wheels. If necessary to clean the drive wheels, be sure to clean both front wheels. 1. Remove hubcaps, Iocknuts & washers. 2. Remove wheels from wheel adjusters. 3. Remove any trash or grass cuttings from inside the dust cover, pinion and/ or drive wheel gear teeth. 4. Put wheels back in place. NOTE: If after cleaning, the drive wheels do not turn freely, contact a Sears or other qualified service center. BLADE CARE For best results, blade must be kept sharp. Replace bent or damaged blades. TO REMOVE BLADE 1. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. 2. Turn lawn mower on its side. Make sure air filter and carburetor are up. 3. Use a wood block between blade and mower housing to prevent blade from turning when removing blade bolt. NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth. 4. Remove blade bolt by turning counterclockwise. 5. Remove blade & attaching hardware (bolt, lock washer & hardened washer). IMPORTANT: Blade bolt is heat treated. If bolt needs replacing, replace only with approved bolt shown in the Repair Parts section of this manual. Blade adapter Key _ Crankshaft keyway Blade Crank shaft Blade bolt washer j \ Trailing edge Blade adapter TO SHARPEN BLADE NOTE: We do not recommend sharpening the blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause eventual damage to lawn mower or engine. • The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. • To check blade balance, drive a nail into a beam or wall. Leave about one inch of the straight nail exposed. Place center hole of blade over the head of the nail. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. GRASS CATCHER • The grass catcher may be hosed with water, but must be dry when used. • Check your grass catcher often for damage or deterioration. Through normal use it will wear. If catcher needs replacing, replace only with approved replacement catcher shown in the Repair Parts section of this manual. Give the lawn mower model number when ordering. GEAR CASE TO REPLACE BLADE 1. Position blade on the blade adapter • aligning the two (2) holes in the blade with the raised lugs on the adapter. 2. Be sure the trailing edge of blade (opposite sharp edge) is up toward the engine. 3. Install the blade bolt with the lock • washer and hardened washer into blade adapter and crankshaft. 4. Use block of wood between blade and lawn mower housing and tighten the blade bolt, turning clockwise. • • The recommended tightening torque is 35-40 ft. Ibs. 13 To keep your drive system working properly, the gear case and area around the drive should be kept clean and free of trash build-up. Clean under the drive cover twice a season. The gear case is filled with lubricant to the proper level at the factory. The only time the lubricant needs attention is if service has been performed on the gear case. If lubricant is required, use only Elf Multis EP00. Do not substitute. ENGINE LUBRICATION Use only high quality detergent oil rated with API service classification SF-SJ. Select the oil's SAE viscosity grade according to your expected operating temperature. SAE VISCOSITY GRADES -20 .30 TEMPERATURE 0 -20 30 32 ._0 RANGE 0 ANTICIPATED 40 60 10 BEFORE 80 20 NEXT 100 30 OIL 40 CHANGE NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°E Check your engine oil level more frequently to avoid possible engine damage from running low on oil. Change the oil after every 25 hours of operation orat least once a year if the mower is not used for 25 hours in one year. Check the crankcase oil level before starting the engine and after each five (5) hours of continuous use. Tighten oil plug securely each time you check the oil level. 6. Stop adding oil when you reach the FULL mark on the dipstick. Wait a minute to allow oil to settle. 7. Continue adding small amounts of oil, rechecking the dipstick until oil level settles at FULL. DO NOT overfill, or engine will smoke heavily from the muffler on startup. 8. Always be sure to retighten oil dipstick before starting engine. 9. Reconnect spark plug wire to spark plug. AIR FILTER Your engine will not run properly using a dirty air filter. Replace paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. 1. Loosen screws and remove cover. 2. Carefully remove cartridge. 3. Clean by gently tapping on a flat surface. If very dirty, replace cartridge. _CAUTION: Petroleum solvents, such as kerosene, are not to be used to clean cartridge. They may cause deterioration of the cartridge. Do not oil cartridge. Do not use pressurized air to clean or dry cartridge. 4. Install cartridge, then replace cover. TO CHANGE ENGINE OIL NOTE: Before tipping lawn mower to drain oil, empty fuel tank by running engine until fuel tank is empty. 1. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. 2. Remove engine oil cap; lay aside on a clean surface. 3. Tip lawn mower on its side as shown and drain oil into a suitable container. Rock lawn mower back and forth to remove any oil trapped inside of engine. Base MUFFLER Inspect and replace corroded muffler as it could create a fire hazard and/or damage. Container 4. Wipe off any spilled oil from lawn mower or side of engine. 5. Slowly pour oil down the oil fill spout, stopping every few ounces to check the oil level with the dipstick. 14 SPARK PLUG Replace spark plug at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in the "PRODUCT SPECIFICATIONS" section of this manual. CLEANING • Keep finished surfaces and wheels free of all gasoline, oil, etc. • We do not recommend using a garden hose to clean lawn mower unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in shortened engine life. CLEAN UNDER DRIVE COVER Clean under drive cover at least twice a season. Scrape underside of cover with putty knife or similar tool to remove any build-up of trash or grass on underside of drive cover. IMPORTANT: For best performance, keep mower housing free of built-grass and trash. Clean the underside of your mower after each use. /ICAUTION: Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. • Clean the underside of your lawn mower by scraping to remove build-up of grass and trash. • Clean engine often to keep trash from accumulating. A clogged engine runs hotter and shortens engine life. _IWARNING: To avoid serious injury, before performing any service and adjustments: 1. Release control bar and stop engine. 2. Make sure the blade and all moving parts have completely stopped. 3. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. Drive cover Belt keeper LAWN MOWER TO ADJUST PUSH DOWN CUTTING See "TO ADJUST HEIGHT CUTTING the Operation section REAR DEFLECTOR HEIGHT' TO ADJUST in The handle can be mounted in a high or low position. The mounting holes in the bottom of lower handle are off center for raising or lowering the handle. 1. Remove upper handle and wire tie(s) securing cable(s) to lower handle. 2. Remove hairpin cotters from lower handle bracket mounting pin. 3. Squeeze lower handle in to remove it from mounting pins. 4. Turn lower handle over to raise or lower handle. 5. Squeeze lower handle in and position holes onto mounting pins on handle bracket. 6. Reassemble upper handle and all parts removed from lower handle. of this manual. The rear deflector, attached between the rear wheels of your mower, is provided to minimize the possibility that objects will be thrown out of the rear of the mower into the operator mowing position. If the deflector becomes damaged, it should be replaced. TO REMOVE DRIVE BELT 1. Remove drive cover and belt keeper. 2. Remove belt from gearcase pulley by pushing down on pulley and rolling belt off it. 3. Turn lawn mower on its side with air filter and carburetor down. 4. Remove blade and debris shield. 5. Remove belt from engine pulley on crankshaft. TO REPLACE DRIVE BELT 1. Install new belt on engine pulley. 2. Reinstall debris shield and blade. 3. Return mower to upright position. 4. Install new belt on gearcase pulley. 5. Reinstall belt keeper and drive cover. NOTE: Always use factory approved belt to assure fit and long life. HANDLE Mowing position -< i I i I Mowing position _ I I I / // Nairpin \\_, \ _ cotte-r "_ _ "__ Handle Mounting" g_'_-_.__ bracket pin _ LOW POSITION / / / i 15 F'
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