Craftsman 917378211 User Manual LAWN MOWER Manuals And Guides L0104104
CRAFTSMAN Walk Behind Lawnmower, Gas Manual L0104104 CRAFTSMAN Walk Behind Lawnmower, Gas Owner's Manual, CRAFTSMAN Walk Behind Lawnmower, Gas installation guides
User Manual: Craftsman 917378211 917378211 CRAFTSMAN LAWN MOWER - Manuals and Guides View the owners manual for your CRAFTSMAN LAWN MOWER #917378211. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman LAWN MOWER Manual
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Owner's Manual 5.5 HORSEPOWER 21" MULTI-CUT POWER PROPELLED ROTARY LAWN MOWER Model No. 917.378211 • • • • • • Safety Assembly Operation Maintenance EspaSol Repair Parts CAUTION: Read and follow all Safety Rules and Instructions before operatingthis equipment Sears, Roebuck and Co., Hoffman Estates, I L 60179 Visit our Craftsman website: www, seam.com/craftsman Warranty ................................................. 2 Safety Rules ........................................ 2-4 Assembly ................................................ 5 Operation ........................................... 6-10 Maintenance Schedule ........................ 11 Maintenance .................................... 1%15 LIMITEDTWOYEAR Product Specifications .......................... 12 Service and Adjustments................. 14-15 Storage ............................................ 15-16 Troubleshooting .............................. 16-17 Repair Parts .......................................... 37 Parts Ordedng ........................ Back Cover WARRAN'[Y ON CRAFTSMAN POWER MOWER For two years from date of purchase, when this Craftsman Lawn Mower is maintained, lubricated, and tuned up according to the operating and maintenance instructionsin the owner's manual, Sears will repair free of charge any defect in material or workmanship. If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty applies for only 90 days from the date of purchase. This Warranty does not cover: • Expendable items which become worn dudng normal use, such as rotary mower blades, blade adapters, belts, air cleaners and spark plug. • Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain the equipment according to the instructions contained in the owner's manual. Warranty service is available by returning the Craftsman power mower to the nearest Sears Service Center/Department in the United States. This warranty applies only while this product is in use in the United States. This Warranty gives you specific legal dghts, and you may also have other rights which vary from state to state. Sears, Roebuck and Co., D/817 WA, Hoffman Estates, Illinois 60179 IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death I, GENERAL OPERATION • Be sure the area is clear of other people before mowing Stop machine if • Read, understand, and follow all anyone enters the area. instructions on the machine and in the • Do not operate the mower when manual(s) before starting Be thorbarefoot or wearing open sandals. oughly familiar with the controls and Always wear substantial foot wear. the proper use of the machine before • Do not pull mower backwards unless starting. absolutely necessary. Always look • Do not put hands or feet near or under down and behind before and while rotating parts. Keep clear of the moving backwards. discharge opening at all times. • Do not operate the mower without Only allow responsible individuals, proper guards, plates, grass catcher or who are familiar with the instructions, to other safety protective devices in place. operate the machine. • See manufacturer's instructionsfor • Clear the area of objects such as proper operation and installation of rocks, toys, wire, bones, sticks, etc., accassodes. Only use accessodes which could be picked up and thrown approved by the manufacturer. by the blade. 2 • Stop the blade(s) when crossing gravel drives, walks, or roads. • Stop the engine (motor) whenever you leave the equipment, before cleaning the mower or unclogging the chute. • Shut the engine (motor) off and wait until the blade comes to complete stop before removing grass catcher. • Mow only in daylight or good artificial light. • Do not operate the machine while under the influence of alcohol or drugs. • Never operate machine in wet grass. Always be sure of your footing: keep a firm hold on the handle and walk; never run. • Disengage the self-propelled mechanism or drive clutch on mowers so equipped before startingthe engine (motor). • If the equipment should start to vibrate abnormally, stop the engine (motor) and check immediately for the cause. Vibration is generally a waming of trouble. • Always wear safety goggles or safety glasses with side shields when operating mower. I1. SLOPE OPERATION Slopes are a major factor related to slip and fall accidents which can result in severe injury. All slopes require extra caution. If you feel uneasy on a slope, do not mow it. DO: • Mow across the face of slopes: never up and down. Exercise extreme caution when changing direction on slopes. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Tall grass can hide obstacles. DO NOT: • Do not trim near drop-offs, ditches or embankments. The operator could lose footing or balance. • Do not trim excessively steep slopes. • Do not mow on wet grass. Reduced footing could cause slipping. II1. CHILDREN Tragic accidents can occur ff the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. • Keep children out of the tdmming area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before and while walking backwards, look behind and down for small children. • Never allow children to operate the machine. • Use extra care when approaching blind comers, shrubs, trees, or other objects that may obscure vision. IV. SERVICE • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. - Use only an approved container. - Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. - Never refuel the machine indoors. - Never store the machine or fuel container inside where there is an open flame, such as a water heater. • Never run a machine inside a closed area. • Never make adjustments or repairs with the engine (motor) running. Disconnect the spark plug wire, and keep the wire away from the plug to prevent accidental starting. • Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. • Never tamper with safety devices. Check their proper operation regulady. • Keep machine free of grass, leaves, or other debds build-up. Clean oil or fuel spillage. Allow machine to cool before storing. • Stop and inspect the equipment if you stdke an object. Repair, if necessary, before restarting. • Never attempt to make wheel height adjustments while the engine (motor) is running. • Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. • Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when sewicing them. • Do not change the engine governor setting or overspeed the engine. ALookforthissymbol topointout important safety precautions. It means CAUTIONltl BECOMEALERTt!I SAFETY IS INVOLVED. YOUR ,_ CAUTION: in order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug. ,&WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of Calitomia to cause cancer and birth defects or other reproductive harm. Wash hands after handling. ,& CAUTION: Muffler and other engine parts become extremely hot during operation and remain hot after engine has stopped. To avoid severe burns on contact, stay away from these areas. _I,WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. These accessories were available when this lawn mower was produced. They are not shipped with your mower. They are also available at most Sears retail outlets and service centers. Most Sears stores can also order repair parts for you, when you provide the model number of your lawn mower. Some of these accessories may not apply to your lawn mower. LAWN MOWER PERFORMANCE CUPPING DEFLECTOR FOR REAR DISCHARGE LAWN MOVERS MULCHER GRASS CATCHERS STABILIZER KITS GRASS CATCHERS FOR FOR REAR DISCHARGE LAWN MOWERS SIDE DISCHARGE LAWN MOWERS GAS CANS LAWN MOWER MAINTENANCE MUFFLERS BELTS AIR RLTERS BLADES BLADE ADAPTERS 4 SPARK PLUGS WHEELS ENGINE OIL Read these instructions and this manual in its entirety before you attempt to assemble or operate your new lawn mower. IMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE in the engine. Your new lawn mower has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. All patts such as nuts, washers, bolts, etc., necessary to complete the assembly have been placed in the parts bag. To ensure safe and proper operation of your lawn mower, all ports and hardware you assemble must be tightened securely. Use the correct tools as necessary to ensure proper tightness. TO REMOVE LAWN MOWER FROM CARTON 1. Remove loose parts included with HOWTO SET UPYOUR LAWN MOWER TO UNFOLD HANDLE IMPORTANT: Unfold handle carefully so as not to pinch or damage control cables. I. Raise handles until lowerhandle section locks into place in mowing position. 2. Remove protective podding, raise upper handle section into place on lower handle and tighten both handle knobs. 3. Remove handle padding holding operator presence control bar to upper handle. Your lawn mower handle can be adjusted for your mowing comfort. Refer to "ADJUST HANDLE" in the Service and Adjustments section of this manual. control bar mower. 2. Cut down two end comers of carton and lay end panel down flat. 3. Remove all packing marshals except padding between upper and lower handle and padding holding operator presence control bar to upper handle. 4. Roll lawn mower out of carton and check carton thorougly for additional loose parts. Upper Lift u position Lower handle TO INSTALL AI"FACHMENTS Your lawn mower was shipped ready to be used as a mulcher. To convert mower to bagging, see "TO CONVERT MOWER" in the Operation section of this manual. 5 KNOWYOUR LAWN MOWER READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER. Compare the illustrationswith your lawn mower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. These symbols may appear on your lawn mower or In literature supplied with the product. Learn and understand their meaning. CAUT1ON ENGINE OR WARNING ON ENGLNE OFF FAST SLOW CHOKE FUEL OIL DANGER, KEEPHANDS AND FEET AWAY - Operator presence control bar ThrottLe/choke Ddve control lever Starter handle zone control cable Handle knob Gasoline filler cap Air filter Fuel valve lever Housing Drive Mulcher door IMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE in the engine. Wheel adjuster (on eachwheel) MEETS CPSC SAFETY REQUIREMENTS Sears rotary walk-behind power lawn mowers conform to the safety standards of the American National Standards Institute and the U.S. Consumer Product Safety Commission, The blade turns when the engine is running. Operator presence control bar - must be held down to the handle to start the engine. Release to stop the engine. Mulcher door - allows conversion to discharging or bagging operation. Starter handle - used for starting the engine. Throttle choke/control lever - used for starting the engine; & allows you to select either choke, fast or slow engine speed. Drive control lever - used to engage power-propelled forward motion of lawn mower. 6 Theoperation ofanylawn mower canresultinforeign DRIVE CONTROL • Self-propelling is controlled by holding the operator presence control bar down to the handle and pushing the drive control lever forward until it clicks;then releasing the lever. • Forward motion will stop when the operator presence control bar is released. To stop forward motion without stopping engine, release the operator presence control bar slightly until the drive control disengages. Hold operator presence control bar down against handle to continue mowing without serf-propelling. • To keep ddve control engaged when turning corners, push down on handle and lift front wheels off ground while turning lawn mower. objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your lawn mower or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses. HOWTO USEYOUR LAWN MOWER ENGINE SPEED The engine speed is controlled by a throttle control located on the side of the upper handle. Choke position is for starting a cold engine and fast position is for normal cutting, trimming, and better grass bagging. Slow position is for light cutting, trimming and fuel economy. \ \ Operatorpresence controlbar Drive \ control Slow .. Fast s_ Choke/_ / ss....l t,\ III %" I// I II II ( ,, , ,-;, / TO ADJUST CUTTING HEIGHT Raise wheels for low cut and lower wheels for high cut, adjust cutting height to suit your requirements. Medium position is best for most lawns. • To change cutting height, squeeze adjuster lever toward wheel. Move wheel up or down to suit your requirements. Be sure all wheels are in the same setting. NOTE: Adjuster is properly positioned when plate tab inserts into hole in lever. Also, 9-position adjusters (if so equipped) allow lever to be positioned between the plate tabs. ENGINE ZONE CONTROL _,CAUTION: Federal regulations require an engine control to be installed on this lawn mower in order to minimize the dsk of blade contact injury. Do not under any circumstances attempt to defeat the function of the operator control.The blade tums when the engine is running. • Your lawn mower is equipped with an operator presence control bar which requires the operator to be positioned behind the lawn mower handle to start and operate the lawn mower. LowerWheelsfor HighCut RaiseWheelsfor Low Cut 7 Plat_Ta_ Lever .TO CONVERT MOWER Yourlawn mower was shipped ready to be used as a mulcher. To convert to bagging or discharging: REAR BAGGING • Lif_rear door of the lawn mower and place the grass catcher frame books onto the door pivot pins. • To convert to mulching or discharging operation, remove grass catcher and close rear door. Open mulcher door SIDE DISCHARGING • Rear door must be closed. • Open mulcher door and install discharge deflector under guard as shown. • Mower is now ready for discharging operation. • To convert to mulching or bagging operation, discharge deflector must be removed and mulcher door must be closed. SIMPLE STEPS TO REMEMBER WHEN CONVERTING YOUR LAWN MOWER FOR MULCHING 1. Rear door closed. 2. Mulcher door closed. FOR REAR BAGGING 1. Grass catcher installed. 2. Mulcher door closed. Discharge FOR SIDE DISCHARGING 1. Rear door closed. 2. Side discharge deflector installed. ACAUTION: Do not run your lawn mower without rear door closed or approved grass catcher in place. Never attempt to operate the lawn mower with the rear door removed or propped open. Pivot " Rear Grass catcher BEFORE STARTING ENGINE ADD OIL Your lawnmowar is shipped without oil in the engine. Engine holds 18.5 oz. of oil For type and grade of oil to use, sea "ENGINE" in Maintenance section of this manual. 1. Be sure lawnmower is level and area around oil fill is clean. 2. Remove engine oil cap and fill to upper limit mark on dipstick. Pour oil slowly. Do not over fill. Catcher frame hook 8 NOTE: Allowoiltosettledownintoengine for accurate reading. To read proper level, insert the dipstickinto the tube and rest engine oil cap on the tube. Do not thread the cap onto the tube. Remove and read the oil level. 3. Reinstall engine oil cap and tighten. • Check oil level before each use. Add oil if needed. Fill to upper limit mark on dipstick. • Change the oil after every 25 hours of operation or each season. You may need to change the oil more often under dusty, dirty conditions. Gasoline filler cap cap problems, the fuel system should be emptied before storage of 30 days or longer. Drainthe gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructionsfor additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. A CAUTION: Fill to bottom of gas tank filler neck. 0o not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. TO START ENGINE NOTE: Due to protective coatings on the engine, a small amount of smoke may be present during the Initial use of the product and should be considered normal. 1. Turn fuel valve to ON position. 2. To start a cold engine, move handle mounted throttle/choke control lever to CHOKE position. 3. Hold operator presence control bar down to the handle and pullstarter handle quickly. Do not allow starter rope to snap back. 4. Slowly move throttle control lever to FAST position alter engine starts. • To start a warm engine, move throttle control lever to FAST or SLOW position, then follow steps above. TO STOP ENGINE • To stop engine, release operator presence control bar. Wait until blade and all moving parts have stopped and turn fuel valve to OFF position if you do not intend to restart the engine soon. ADD GASOLINE • Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a mir_imum of 87 octane. Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. AWARNING: Experience indicates that alcohol blended fuels (called gasahol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage, To avoid engine ON Fuel valve lever 9 MOWINGTIPS • Under certain conditions, such as very tall grass, it may be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of grass clippings. It may also be necessary to reduce ground speed and/or run the lawn mower over the area a second time. • For extremely heavy cutting, reduce the width of cut by overlapping previously cut path and mow slowly. • For better grass bagging and most cutting conditions, the engine speed should be set in the fast position. • Pores in cloth grass catchers can become filted with dirt and dust with use and catchers will collect less grass. To prevent this, regulady hose catcher off with water and let dry before using. • Keep top of engine around starter clear and clean of grass clippings and chaff. This will help engine air flow and extend engine life. MULCHING MOWING TIPS IMPORTANT: For best performance, keep mower housing free of built-up grass and trash. See "CLEANING" in the Maintenance section of this manual. • The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recottingaction of the blades. • Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dded and the newly cut area will not be exposed to the direct sun. • For best results, adjust the lawn mower cutting height so that the lawn mower cuts off only the top one-third of the grass blades, If the lawn is overgrown it will be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of mulched grass. For extremely heavy mulching, reduce your width of cut by overlapping previously cut path and mow slowly. • Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path. • Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn, 10 AS YOU COMPLETE /__'_0_ Check for Loose Fasteners Clean/Inspect Grass Catcher _ IIfEquipped) 1#/ Clean Lawn Mower ..... I_ _ _,/ I,/ t/ _W! Clean Under DriveMowers) Cover Power-Propefled Check drive belt/ ulleys RE (Power_propelle_PMowers) Check/Sharpen/Replace Bla_ t/ IV/ :l Lubrication Chart Clean Battery/Rachar Electric Start Mowe_ e E Check Engine Oil Level _ _ = _,/ 11_4 i I_4 ¥/ Chan_e Engine Clean A_r Filter Oil t/l_ ll/ = ]_ Clean Inspect or Muffler Replace Spark Plug E Replace Air Filter Paper Cart ddge t/2 1 - Change more often when operatingund_ a heavy bad or m high ambient tsmperaturN. 2 - Service more c41enwheatoperatinglit dlrlyor dusty conditions_ 3. Replace _ades more often whe_ wowlr_ tnsandy sc_l. 4 - Chsrge 48 hcurs at end c4season. LUBRICA_ONCHART GENERAL RECOMMENDATIONS The warranty on this lawn mower does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain mower as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your unit. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. • Once a year, replace the spark plug, clean or replace air filter element and check blade for wear. A new spark plug and clean/new air filter element assure proper air-fuel mixture and help your engine run better and last longer. • Follow the maintenance schedule in this manual. BEFORE EACH USE 1. Check engine oil level. 2, Check for loose fasteners. ne oil (_) Mulcher door hinge pin -- -- -- J Rear door hinge (_) Handle bracket mounting pins (_) Spray lubricant (_) See "ENGINE" In Maintenance LUBRICATION Keep unit well lubricated (See 'LUBRICATION CHART"). 11 section. IMPORTANT: Do not oil or grease plastic wheel bearings. Viscous lubricants will attract dust and dirt that will shorten the llfe of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly. PRODUCT SPECIFICATIONS ERIALNUMBER: DATE OF PURCHASE: GASOLINE CAPACITY/TYPE: OILTYPE (API-SF-SJ): OIL CAPACITY: 1.0 QUARTS UNLEADED REGULAR SAE 30 (ABOVE 32°F); SAE 5W-30 (BELOW 32°F 18.5 OUNCES SPARK PLUG (GAP: .030") BLADE BOLTTORQUE: NGK BPR6ES 35-40 FT. LBS. • The model and sedal numbers will be found on a decal attached to the rear of the lawn mower housing. Record both serial number and date of purchase in the space pmvidod above. LAWN MOWER Always observe safety rules when performing any maintenance. TIRES • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. BLADE CARE For best results, mower blade must be kept sharp. Replace bent or damaged blades. 3. Be sure the trailing edge of blade (opposite sharp edge) is up toward the engine. 4. Install the blade bolt with the lock washer and hardened washer into blade adapter and crankshaft. 5. Use block of wood between blade and lawn mower housing and tighten the blade bolt, turning clockwise. • The recommended tightening torque is 35-40 ft. Ibs. IMPORTANT: Blade bolt is grade 8 heat treated. TO SHARPEN BLADE NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause eventual damage to lawn mower or engine. • The blade can be sharpened with a file or on a gdnding wheel. Do not attempt to sharpen while on the mower. • To check blade balance, ddve a nail into a beam or wall. Leave about one inch of the straight nail exposed. Place center hole of blade over the head of the nail. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. Bladeadapter _ Crankshaft Key-_ _ "_ keyway TO REMOVE BLADE 1. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with spark plug. 2. Tum lawn mower on its side. Make sure air filter and carburetor are up. 3. Use a wood block between blade and mower housing to prevent blade from turning when removing blade bolt. NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth. 4. Remove blade bolt by turning counterclockwise. 5. Remove blade and attaching hardware (bolt, lock washer and hardened washer). NOTE: Remove the blade adapter and check the key inside hub of blade adapter. The key must be in good condition to work properly. Replace adopter if damaged. BladeLockwasher TO REPLACE BLADE 1. Position the blade adapter on the engine crankshaft. Be sure key in adapter and crankshaft keyway are aligned. 2. Position blade on the blade adapter aligning the two (2) holes in the blade bolt Hardsnetl _ ' r _ _/, with the raised lugs on the adapter. 12 washer Trailingedge Bladeadapter GRASS CATCHER • The grass catcher may be hosed with water, but must be dry when used. , Check your grass catcher often for damage or deterioration. Through normal use it will wear. If catcher needs replacing, replace only with a manufacturer approved replacement catcher. Give the lawn mower model number when ordering. DRIVE WHEELS Check front drive wheels each time before you mow to be sure they move freely. The wheels not turning freely means trash, grass cuttings,etc. are in the drive wheel area and must be cleaned to free drive wheels. If necessary to clean the drive wheels, be sure to clean both front wheels. 1. Remove hubcaps, hairpin cotters and washers. 2. Remove wheels from wheel adjusters, 3. Remove any trash or grass cuttings from inside the dust cover, pinion and/ or drive wheel gear teeth. _-. Put wheels back in place. NOTE: If after cleaning, the drive wheels do not turn freely, contact a Sears or other qualified service center. GEAR CASE , To keep your drive system woridng properly, the gear case and area around the drive should be kept clean and free of trash build-up. Clean under the drive cover twice a season. , The gear case is filled with lubricant to the proper level at the factory. The only time the lubricant needs attention is if service has been performed on the gear case. , If lubricant is required, use only Texaco Starplex Premium 1 Grease, Part No. 750369. Do not substitute. NOTE: Although multi-viscosity oils (5W30, 10W30 etc,) improve starting in cold weather, these multi-viscosityoils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil. Change the oil after every 25 hours of operation or at least once a year if the lawn mower Is not used for 25 hours in one year. Check the crankcase oil level before startingthe engine and after each five (5) hours of continuous use. Tighten oil plug securely each time you check the oil level. TO CHANGE ENGINE OIL NOTE: Before tipping lawn mower to drain oil, drain fuel tank by running engine until fuel tank is empty. 1. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with spark plug. 2. Remove engine oil cap; lay aside on e clean surface. 3. Tip lawn mower on its side as shown and drain oil into a suitable container. Rock lawn mower back and forth to remove any oil trapped inside of engine. 4. Wipe off any spilled oil from lawn mower or side of engine. 5. Fill engine with oil. (See =ADD OIL" in the Operation section of this manual.) 6. Reconnect spark plug wire to spark plug. ENGINE LUBRICATION Jse only high quality detergent oil rated NlthAPI service classification SF-SJ. Select the oil's SAE viscositygrade acoording to your expected operating emperature. 13 AIR FILTER Your engine will not run properly and may be damaged by using a dirty air filter. Replace the air filter every 100 hours of operation or every season, whichever occursfirst. Service air cleaner more often under dusty conditions. TO CLEAN AIR FILTER 1. Remove cover. 2. Carefully remove cartridge. 3. Clean by gently tapping on a flat surface. If very dirty, replace cadddge, _CAUTION: P_roleum solvents, such as kerosene, are not to be used to clean cartridge. They may cause detedoration of the cartridge. Do not oil cartddge. Do not use pressurized air to clean or dry cartddge. 4. Install cartddge, then replace cover. MUFFLER SPARK PLUG Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" in Maintenance section of this manual. CLEANING IMPORTANT: For best performance, keep mower housing free of built.up grass and trash. Clean the underside of your mower after each use. _CAUTION: Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with the spark plug. • Clean the underside of your lawn mower by scraping to remove build-up of grass and trash. • Clean engine often to keep trash from accumulating. A clogged engine runs hotter and shortens engine life. • Keep finished surfaces and wheels free of all gasoline, oil, etc. We do not recommend using a garden hose to clean lawn mower unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in shortened engine life. CLEAN UNDER DRIVE COVER Clean under ddve cover at least twice a season. Scrape underside of cover with putty knife or similar tool to remove any build-up of trash or grass on underside of drive cover. Tabs Inspect and replace corroded muffler as it could create a fire hazard and/or damage. ACAUTION: Before performingany service or adjustments: 1. Release control bar and stop engine. 2. Make sure the blade and all moving parts have completely stopped. 3. Disconnect spark plug wire from spark plug and place where it cannot come in contact with plug. LAWN MOWER TO ADJUST CUI"RNG HEIGHT See "1"OADJUST CUTTING HEIGHT" in the Operation section of this manual. REAR DEFLECTOR The rear deflector, attached between the rear wheels of your mower, is provided to minimize the possibilitythat objects will be thrown out of the rear of the mower into the operator mowing position. If the deflector becomes damaged, it should be replaced. 14 TO REMOVE/REPLACE DRIVE BELT 1. Remove ddve cover. Remove belt from gearcase pulley by pushing down on pulley and rollingbelt off it. 2. Turn lawn mower on its side with air filter and carburetor up. 3. Remove blade. 4. Remove debds shield. 5. Remove belt from engine pulley on crankshaft. 6. Install new belt by reversing above steps. 7. Always use factory approved belt to assure fit and long life. ENGINE ENGINE SPEED Yourengine speed has been factory set. Do not attempt to increase engine speed or it may result in personal injury, if you believe that the engine is running too fast or too slow, take your lawn mower to a Sears or other qualified service center for repair and adjustment. {:)rive cover Push TO ADJUST HANDLE The upper handle may be adjusted to four (4) different height positions. 1. Loosen both handle knobs only enough to allow the upper handle to pivot to the desired adjustment position. 2. Tighten both handle knobs securely. Handle knob knob TO ASSEMBLE GRASS CATCHER 1. Put grass catcher frame into grass bag with rigidpart of bag on the bottom. Make sure the frame handle is outside of the bag top. 2. Slip vinyl bindings over frame. NOTE: If vinyl bindingsare too stiff, hold them in warm water for a few minutes. If bag gets wet, let it dry before using. _.CAUTION: Do not run your lawn mower without clipping deflector or approved grass catcher in place. Never attempt to operate the lawn mower with the rear door removed or propped open. CARBURETOR ADJUSTMENTS The carburetor on your engine is low emission. The idle mixture screw is fitted with a limiter cap that prevents excessive enrichment of the air-fuel mixture in order to comply with emissions regulations and is not adjustable. Do not attempt to remove the limiter cap to make adjustments. The limiter cap cannot be removed without breaking the idle mixture screw. IDLE SPEED SETTING Adjustment will require the assistance of an additional person to hold down the operator presence control bar. 1. Start engine and allow to warm for five minutes. 2. With throttle control lever in slow position, engine should idle at 2100 RPM. If engine idles too slow or fast, turn throttle stop screw in or out until correct idle is attained. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact a Sears or other qualified service center, which has proper equipment and expedanca to make any necessary adjustments. Throtfie Catcher frame Lirniter cap Frame ppening15 stop screw Immediately prepare your lawn mower for storage at the end of the season or if the unit will not be used for 30 days or more. LAWN MOWER When lawn mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. 1. Clean entire lawn mower (See "CLEANING" in the Maintenance section of this manual). 2. Lubricate as shown in the Maintenance section of this manual. 3. Be sure that all nuts, bolts, screws, and pins are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. 4. Touch up all rusted or chipped paint surfaces; sand lightly before painting. HANDLE You can fold your lawn mower handle for storage. 1. Squeeze the bottom ends of the lower handle toward each other until the lower handle clears the handle bracket, then move handle forward. 2. Loosen upper handle mounting bolts enough to allow upper handle to be folded back. IMPORTANT: When folding the handle for storage or transportation, be sure to fold the handle as shown or you may damage the control cables. • When setting up your handle from the storage position, the lower handle will automatically lock into the mowing position. control bar Lower Fold backward position handle Squeeze to fold Handle Fold ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor,fuel filter, fuel hose, or tank during storage. Also, experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids dudng storage. Acidic gas can damage the fuel system of an engine while in storage. 1. Drain the fuel tank. 2. Start the engine and let if run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formafian of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual). Mounting pin' Hairpin cotter 16 CYLINDER 1. Remove spark plug. 2. Pour one ounce (29 ml) of oil through spark plug hole into cylinder. 3. Pull starter handle slowly a few times to distribute oil. 4. Replace with new spark plug. OTHER • Do not store gasoline from one season to another. ° Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. • If possible, store your unit indoors and cover it to give protection from dust and dirt. • Cover your unit with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe, which allows condensation to form and will cause your unit to rust. IMPORTANT: Never cover mower while engone and exhaust areas are still warm. A CAUTION:Never store the lawn mower with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TROUBLESHOOTING CHART PROBLEM CAUSE Does not start CORREC_ON f. Dirtyair filter. 2. Out of fuel. 3. Stale fuel. 4. Water in fuel. 5. Spark plug wire is disconnected. 6. Bad spark plug. 7. Loose blade or broken blade adapter. 8. Control bar in released position. 9. Control bar defective. Loss of power 1. Rear of lawn mower housing or cutting blade dragging in heavy grass. 2. Cutting too much grass. 3. Dirty air filter. 4. Buildup of grass, leaves, and trash under mower. 5. Toe much oil in engine. 6. Walking speed too fast. Poor cut uneven 1. Worn, bent or loose blade. 2. Wheel heights uneven. 3. Buildup of grass, leaves and trash under mower. 17 1. Clean/replace air filter. 2. Fill fuel tank. 3. Drain tank and refill with fresh, clean fuel. 4. Drain fuel tank and carburetor and refi]l tank with fresh gasoline. 5. Connect wire to plug. 6. Replace spark plug. 7. Tighten blade bolt or replace blade adapter. 8. Depress control bar to handle. 9. Replace control bar. 1. Set to "Higher Cur" position. 2. Set to =Higher Cut" position. 3. ClearVroplace air filter. 4. Clean underside of mower housing. 5. Check oil level. 6. Cut at slower walking speed. f. Replace blade. Tighten blade bolt. 2. Set all wheels at same height. 3. Clean underside of mower housing. TROUBLESHOOTING PROBLEM Excessive vibration CHART CAUSE CORRECTION 1. Worn, bent or loose blade. 2. Bent engine crankshaft. 1. Replace blade. Tighten blade bolt. 2, Contact a Sears or other qualified service center. Starter rope hard topull 1. Engine flywheel brake is on 1. Depress control bar to when control bar is released. upper handle before pulling starter rope. 2, Contact a Sears or other 2. Bent engine crankshaft. qualified service center. 3. Blade adapter broken. 3. Replace blade adapter. 4. Move lawn mower to cut 4. Blade dragging in grass. grass or to hard surface. Loss of drive 1. Drive wheels not turning with drive control engaged, 2. Belt not driving. 1. Adjust or replace drive control cable. 2. Put belt on pulleys or replace belts if broken. Grass catcher notfllllng (If so equipped) 1. Cutting height too low. 2. Lift on blade wom off. 3. Catcher not venting air. 1. Raise cutting height. 2. Replace blade. 3. Clean grass catcher. Hard to push 1. Grass is too high or wheel height is too low. 2. Rear of lawn mower housing or cutting blade dragging in grass. 3. Grass catcher too full. 4. Handle height position not right for you. 1. Raise cutting height. 18 2. Raise rear of lawn mower housing one (1) setting higher. 3. Empty grass catcher. 4, Adjust handle height to suk. Garant(a ................................................ 19 Reglas de $eguddad ...................... 19-21 Montaje ................................................. 22 Operaci6n ........................................ 23-27 Mantenimiento ...................................... 28 Programa de Mantenimiento ........... 28-31 Especificaciones del Producto ............. 29 Servicio y Adjustes .......................... 32-33 Almacenamiento ............................. 33-34 Identificaci6n de problemas ............ 35-36 Partes de repuesto ............ Vea el manual ingl6s del duefio GARANTIA LIMITADA DE DOS AltOS PARA LA SEGADORA A MOTOR CRAFTSMAN Pot dos (2) afios, a partir de la fecha de compra, cuande esta Segadora Craftsman se mantenga, lubrique y aline seg0n las instrucciones peru la operesibn y el rnantenimiento an el manual del duefio, Sears reparara gratis todo defecto en el material y la mano de obra. Si Is Segadora Craftsman se usa para fines comerciales o de arriando, esta garantia s61o se aplica per noventa (90) dlas a partir de la fecha de compta. Esta Garantfa no cubre: • Articulos que se desgastan durante eT uso normal tales como las cuchillas segadoras rotatorias, los adaptadores de la cuchilla, las correas, los filtros de airs y tas bujias. • Reparaciones neoesarias debido al abuso o a la negligencia del operador, incluy_ndese a los cig_3ehalesdoblados y a la talta de mantenimiento del equipo segi3n les instrucciones que se incluyen en el manual del dueSo. EL SERV]ClO DE GARANTiA ESTA DISPONIBLE al devolver la segadora a motor Craftsman al Centro/Departmento de Servicio Sears mas cercano an los Estados Unidos. Esta garantla se ap]ica solamente mientras el pmducto este en uso en los Estades Unidos. Esta Garantla le otorga derechos legales especlficos, y puede que tambi6n tenga otros derechos que vadan de estado a estado. Seam, Roebuck and Co., D/817 WA, Hoflman Estates, Illinois 60179 USA IMPORTANTE: Esta maquina cortadaora es capez de amputar las manos y los manos y los pies y de lanzar objetos. Si no se obsei_'an las ir_strucciones de seguridad siguientes se pusden pmducir lesiones graves o la muerts. • No tire de la segadora hacia at_s a rnenos I. OPERAClON que sea absolutamente necesado. Mire • Antes de empezar, debe |amiliarizarse siempre hacia abajo y hacia detrz_santes y completaroente con los controles y el uso mientms qoe oe mueve hac_a atr_ts. correcto de la maquina. Para esto, debe leer • No opere la segadora sin los respectivos y comprender todas las instrucciones que resguardos, las places, el recogedor de aperecen en la maquina yen los manuales cesped u otros aditamentos dise ados para de operacibn. su pmteccibn y seguridad. • No ponga las manos o los pies cerca o • Reti_rase alas instrucciones del fabricante debajo de las penes rotatorias. Mant_ngase para el funcionarniento e instalacibn de siempre lejos de la abertura de la descarga, acoesorios. Use [3nicamente acoesodos • Permita que solamente las personas aprobados por el tabricante. responsables que est_n |amiliarizadas con • Detenga la cuchilla o las cuchillas cuando las ir_trucciones operen la mdquina. cruoe pot calzades, calles o caminos de • Despeje el _.rea de objetos tales como grava. piedras, juguetes, alambres, huesos, palos, • Parar el motor cada vez que se abandona etc. que pueden ser recogidos y lanzados el aperato, antes de liml_ar la segadora o de pot las cuchillas. remover residuos del tubo. • Aseg0rese que el area no se hallan • Apagar el motor y esperar basra que tes personas, antes de segar. Pare la m_lquina cuchilles est_n completamente peradas si alguien entra en el area. antes de rernover el receptor de hierba. • No opere la rnaquina sin zapatos o con • Segar solarnente con luz de[ dla o con ona sar_lalias abiertas. Pbngase siempre buena luz artificial. zapetos sblidos. • No opere la m&quina bajo la influencia de] alcohol o de las dtoges. 19 • Nunca opere la maquina cuando la hierba est_ mojada. Aseg_rese siempre de tenet buena traccien en sus pies; rnantenga el mango firmemente y cam]ne; nunca corra. • Desconectar el rnecanismo de propulsibn autbnoma o el ernbrague de transm_si6n en las segadoras que Io tienen antes de poner en marcha el motor. • Si el equipo ernpezara a vLbrarde una manara anormal, pare el motor y revise de inmediato para avenguar la causa. Generalrnente la vibracibn suele indicar que existe alguna averla. • Siemp_e use gafas de seguddad o anteojos con pmteccibn lateral cuando opere la segadora. II. OPERACION SOBRE LAS CUESTAS Los accidentes ocurren con rods frecuencia en las cuestas. Estos accidentes ocurren debido a resbaladas o cafdas, las cuales pueden resuttar en graves lesiones. Operar la recorladora en cuestas rsquiere mayor concentraci6n. Si se siente inseguro en una cuesta, no la recorte, HACER: • Puede recortar a traves de la superficie de la cuesta, nunca hacia arnba y hacia abajo. Proceda con extrema precaucibn cuande cambie de direccibn en las cuestas. • Renueva todes los objetos extra_os, tales como guijarros, ramas, etc. • Deha prestar atenci6n a hoyos, baches o protuberancias. Recuerde que la hierba afta puede escondar obst_culos. NO HACER: • No recorte cema de pendientes, zanjas o terraplenes. El operador puede perder la tracci6n en los pies o el equilibrio. • No recorte cuestas dernaelado inclinadas. • No recorte en hierba rnojada. La reduccibn en la tracci6n de la pLsadapuede causar resbalones. IILNII;IOS Se pueden producir accidentes trdgicos si el operador no Ixesta atenci6n a la presencia de los niSos. A menudo, los niSos se elenten atrafdos por la mdquina y por la actividad de la siega. Nunca suponga que los niSos van a permanecer en el rnisrno lugar donde los vio por 01tirnavez. • Mantenga a los niSos elejados del &rea de la siega y bajo el cuidado estdoto de otra persona adulta respo_sable. • Estd alerta y apague la rndquina si hay n[_os que entran al drea. • Antes y cuando este rotmcediendo, mire hacia atrds y hacia abajo para verificar si hay niSos pequeSos. • Nunca permita que los niSos operen la rndquina. • Tenga un cu]dedo extra cuando se acerque a esquinas donde no hay visibilidad, a los arbustos, drboles u otros objetos que pueden interfedr con su linea de visibn. IV, SERVIClO • Tenga cuidado extra al manejar la gasolina y Losdernds combustibles. Son inflamables y los gases son explosivos. - Use solamente un envase aprobado. - Nunca rernueva la tapa del depesito de gasolina o agregue combustible con el motor tuncionando, perrnita que el motor se enfde antes de volver a pone combustibla. No fume. - Nunca vuelva a porter combustibla en la rndquina en recintos cerrados. - Nunca elmacene la mdquina o el envase del combustible dentro de algt_n lugar en donde haya una llama expuesta, tal como ta del calentador de agua. • Nunca haga funcionar una rndquina dentro de un drea cen'ada. • Nunca haga ajustes o reparaciones mientras el motor estd en marcha. Desconecte el cable de la bujla, y mant_ngalo a cierla distancia de dsta para prevenir un arranque accidental. • Mantenga las tuercas y los pernos, especielmente los pernos del accesorio de la cuchilla, apretados y rnantenga el equipo en buenas condiciones. • Nunca manipule de torma indebida los dispositivos de segundad. Contro_e regularmente su tuncionarniento correcto. • Mantenga la rn_quina libre de hierba, hojas u otras acurnulaciones de desperdicio. Lirnpie los den'ames de aceite o combustible. Perrnita que la rn_quina se enfrIe antes de elmacenada. • Pare e inspeccione el equipo el le pega a un objeto. Repdrelo, sLes necesade, antes de hacerto arrancar. • En ning_n caso hay que regular la altura de las ruedas rnientras el motor estd en marcha. • Los componentes de] receptor de la hierba van suietos a desgaste, da_os y detedero, que pueden exponar las partes en rnovImierdo o pennitir que objetos sean disparados. Controlar frecuentemente y cuando sea necesarla sustituir con partes aconsejades por el fabdcante. • Las cuchiLlasde la segadora estan afiladas y pueden cortar. Cubdr las hojas o I1evar guantes, y utilizar precauciones especlales cuando se efectOa rnantenimiento sobre las mismas. • No cambie el ajuste del regulader del motor ni exceda su velocided. _Bqsque este sfmbolo que se_ta tas prpcauciones de seguridadde imp<:_lanoa. Quiem dedr i[IATENCIC_N!!! iI[ESTE ALERTOtfl SU SEGURIDAD ESTA COMPROMETIDA. _I, PRECAUCI(_N: Slempre _e el a_arnlxede la buj[ay p<_galodonde no pueda enlraren corCactocon la bujla, para evitarel arranqae por acciderrte,dtrante la pmparacibn,el transporte,el ajuste o cuando se hacen reparaciones. 2O _ADVERTENCIA: [] _ubode escape del motor, a_fanos de sus constituy_te_ y algun(_ componentes de_veh|culo con_enen o desprenden produclosquirT_OSconocidosel el Estado de Carrfomiacornocausa de cancery defectos al nacimiento u ottos da6os reproductivos. _IPRECAUCI6N: El silenciader y otras piezas del motor Ilegan a ser extremadamente calientes durante la operaci6n y siguen siendo calientes despu6s de que el motor haya parade. Para evitar quemaduras severas, permanezca lejos de estas areas. _DVERTENCIA: Los b
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