Craftsman 944601881 User Manual TRACTOR Manuals And Guides 1103676L
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SEARS OWNER'S MANUAL MODEL NO. 944.601881 CRAFTSMAN° Caution: Read and follow all Safety Rules and Instructions Before Operating This Equipment 20.0 HP ELECTRIC START 42" MOWER AUTOMATIC LAWN TRACTOR • • • • • Assembly Operation Customer Responsibilities Service and Adjustments Repair Parts Sears Canada, Inc., Toronto, Ontario M5B 2B8 SAFETY RULES Safe Operation Practices for Ride-On Mowers IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. I. GENERALOPERATION • Read, understand, and follow all instructions in the manual and on the machine before starting. • Only allow responsible adults, who are familiar with the instructions, to operate the machine. • Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. • Be surethe area is clearof other people before mowing. Stop machine if anyone enters the area. • Never carry passengers. • Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. • Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. • Slow down before turning. • Never leave a running machine unattended. Alwaysturn off blades, set parking brake, stop engine, and remove keys before dismounting. • Turn off blades when not mowing. • Stop engine before removing grass catcher or unclogging chute. • Mow only in daylight or good artificial light. • Do not operate the machine while under the influence of alcohol or drugs. • Watch for traffic when operating near or crossing roadways. • Use extra care when loading or unloading the machine into a trailer or truck. • Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mowerrelated injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury. • Keep machine free of grass, leaves or other debris buildup which can touch hot exhaust / engine parts and burn. Do not allowthe mower deckto plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage. I1. SLOPE OPERATION Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. DO: • • • • • • • • Mow up and down slopes, not across. Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles, Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability. Use extra care with grass catchers or other attachments. These can change the stability of the machine. Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction. Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. DO NOT: • Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. • Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. • Do notmow on wet grass. Reduced traction could cause sliding. • Do not try to stabilize the machine by putting your foot on the ground. • Do not use grass catcher on steep slopes. II1.CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. • Nevercarrychildren. They may fall off and be seriously injured or interfere with safe machine operation. • Never allow children to operate the machine. • Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. IV. SERVICE • • • • • • • • • • 2 Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running. AIIowenginetocool before refueling. Do not smoke. Never refuel the machine indoors. Never storet he machine or fuel container inside where there is an open flame, such as a water heater. Never run a machine inside a closed area. Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. Never tamper with safety devices. Check their proper operation regularly. Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. Never make adjustments or repairs with the engine running. Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. Mower blades are sharp and can cut. Wrapthe blade(s) or wear gloves, and use extra caution when servicing them. Check brake operation frequently. Adjust and service as required. SAFETY RULES Safe Operation • • • • • • Practices Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. Never carry passengers or children even with the blades off. Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. Keep children out of the mowing area and under the watchful care of another responsible adult. Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. • • Mow up and down slopes (15 ° Max), not across. Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. • • • • for Ride-On Mowers & safety precautions. It means CAUTION!!! BECOME ALERT!!! IS INLook for this symbol YOUR to pointSAFETY out important VOLVED. I _ neutral, you may lose control of the tractor. CAUTION: Do not coast down a hill in CAUTION: Tow onlythe attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate o nly at the lowest possible speed when on a slope. Too heavyof a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. CAUTION: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plu g wire and place wire where it cannot contact spark plug. TABLE OF CONTENTS SAFETY RULES ........................................................ 2-3 PRODUCT SPECIFICATIONS ....................................... 4 WARRANTY .................................................................. 4 CUSTOMER RESPONSIBILITIES ...................... 4, 15-18 ASSEMBLY ................................................................ 6-8 OPERATION ............................................................. 9-14 MAINTENANCE SCHEDULE ....................................... 15 SERVICE AND ADJUSTMENTS ............................. 19.23 STORAGE ................................................................... 24 TROUBLESHOOTING ............................................. 25-26 REPAIR PARTS - TRACTOR .................................. 28-45 REPAIR PARTS - ENGINE ...................................... 46-50 PARTS ORDERING/SERVICE ................. BACK COVER 3 PRODUCT SPECIFICATIONS GASOLINE CAPACITY AND TYPE: OILTYPE MAINTENANCE 3.5 GALLONS UNLEADED REGULAR A Maintenance Agreement is available on this product. Contact your nearest Sears store for details. (API-SF-SJ): SAE 30 (above 32°F) SAE 5W-30 (below 32°F) SYNTHETIC (below 0°F) Your tractor was shipped from the factory with non-synthetic SAE 10W-30 motor oil. OIL CAPACITY: 4 PINTS SPARK PLUG: (GAP: .040") CHAMPION GROUND SPEED (MPH): FORWARD: REVERSE: 5.5 2.4 TIRE PRESSURE: FRONT: REAR: 14 PSI 10 PSI CHARGING SYSTEM: 3 AMPS BATTERY 5 AMPS HEADLIGHTS CUSTOMER RC12YC BATTERY: AMP/HR: MIN. CCA: CASESlZE: BLADE BOLT TORQUE: 27-35 FT. LBS. AGREEMENT RESPONSIBILITIES • Read and observe • Followa regular schedule using your tractor. the safety rules. • Followthe instructions under"Customer Responsibilities" and "Storage" sections of this owner's manual. in maintaining, caring for and WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any u nimp roved fo rest -cove red, b rush-cove red o r g rass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. A spark arrester for the muffler is available through your nearest Authorized Service Centre/Department (See REPAIR PARTS section of this manual). 30 240 U1R CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact your nearest authorized service centre/ department. We have competent, well-trained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". WARRANTY LIMITED TWO (2) YEAR WARRANTY ON CRAFTSMAN TRACTOR (RIDING EQUIPMENT) For two (2) years from date of purchase Sears Canada, Inc. will repair or replace at Sears option free of charge parts which are defective as a result of material or workmanship. FULL ONE (1) YEAR WARRANTY ON BATTERY For one (1) year from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. COMMERCIAL OR RENTAL USE Warranty on Riding Equipment used for commercial or rental purposes is limited to ninety (90) days. This Warranty does NOT cover: 1. Pre-delivery set-up. 2. Tire replacement or repair caused by punctures from outside objects (such as nails, thorns, stumps, or glass). 3. Expendable items which become worn during normal use, such as blades, spark plug, air cleaners and belts. 4. Repairs necessary because of operator abuse or negligence, including damaged jackshaft or mandrel and the failure to operate and maintain the equipment according to the instructions contained in the Owner's Manual. 5. In Home service. Warranty service is available by returning the Craftsman Riding Equipment to the nearest Sears Service Centre/Department Canada. This warranty applies only while this product is in use in Canada. in This warranty is in addition to any statutory warranty and does not exclude or limit legal rights you may have but shall run concurrently with applicable provincial legislation. Furthermore, some provinces do NOT allow limitation on how long an implied warranty will last so the above limitations may not apply to you. SEARS CANADA, INC., TORONTO, ONTARIO M5B 2B8 4 UNASSEMBLED Steering PARTS Wheel , I Seat I Wheel Steering , Adapter U Steering Extension Shaft © (1) Washer @ 17/32 x 1-3/16 x 12 Gauge Steering Wheel Insert (1) Knob Battery @ Boot (1) Lockwasher 3/8 (1) Large Flat Washer (1) Locknut 5/16-18 (2) Hex Bolts 1/4-20 x 3/4 (1) Hex Bolt 3/8-16 x 1 Keys (2) Keps Nuts 1/4-20 Slope Sheet (2) Keys (1) Hex Bolt 5/16-18 x 1-1/4 (1) Oil Drain Tube 5 ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes are listed. (1) 9/16" wrench (2) 7/16" wrenches (2) 1/2" wrenches /--_. __INSERT <.__ Pliers Tire pressure gauge Utility knife _ 318 HEX BOLT _--3/8LOCK WASHER When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel). TO REMOVE TRACTOR UNPACK • • • FROM CARTON STEERING BOOT CARTON Remove all accessible loose parts and parts cartons from carton. Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat. Check for any additional loose parts or cartons and remove. BEFORE REMOVING SKID TRACTOR EXTENSION ADAPTER FROM SHAFT 5/16 HEX BOLT 5/16 LOCKNUT ATTACH STEERING WHEEL (See Fig. 1) ASSEMBLE EXTENSION SHAFT AND BOOT I • Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/16 hex bolt and Iocknut. Tighten securely. IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO 18-22 FT. LBS TORQUE. • I I / I SLOTS Place tabs of steering boot over tab slots in dash and push down to secure. FIG. 1 INSTALL STEERING WHEEL • Position front wheels of the tractor so they are pointing straight forward. • Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension. • Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter. • Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely. • Snap steering wheel insert into center of steering wheel. • Remove protective materials from tractor hood and grill. IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID. HOW TO SET UP YOUR TRACTOR CONNECT BATTERY CAUTION: i_ (See Fig. 2) Do not short battery termi- object to contact both terminals at the nals by same time. allowing Before a wrench connecting or any battery, other remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding. 6 ASSEMBLY • • Lift hood to raised position. Open terminal access doors, remove terminal protective caps and discard. • If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. • First connect RED battery cable to positive (+) battery terminal with hex bolt and keps nut as shown. Tighten securely. • Connect BLACK grounding cableto negative (-) battery terminal with remaining hex bolt and keps nut. Tighten securely. Close terminal access doors. Use terminal access doors for: • • • • • Inspection for secure connections hardware). Inspection for corrosion. Testing battery. Jumping (if required). Periodiccharging. DISCARD TERMINAL PROTECTIVE CAPS ,/ SEAT PAN SHOULDER BOLT FLAT WASHER ADJUSTMENT KNOB (to tighten FIG. 3 NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid. TO ROLLTRACTOR OFF SKID (See Operation section, page 10, for location and function of controls) HEX BOLT KEPS _,_ SEAT . - i • Press lift lever plunger and raise attachment lift lever to its highest position. • Release parking brake by depressing clutch/brake pedal. • Place freewheel control in freewheeling position to disengage transmission (See "TO TRANSPORT" inthe Operation section of this manual). Roll tractor forward off skid. TERMINAL ACCESS DOOR '. POSITIVE (RED)CABLE Remove banding holding deflector shield up against tractor. TO DRIVE TRACTOR OFF SKID (See Operation section, page 10, for location and func- NEGATIVE (BLACK)CABLE tion of controls) FIG. 2 INSTALL _WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects. • Be sure all the above assembly steps have been completed. • Check engine oil level and fill fuel tank with gasoline. • Place freewheel control in "transmission engaged" position. SEAT (See Fig. 3) Adjust seat before tightening adjustment knob. • Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. • • • • • • • • Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard. Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan. Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor. Pivot seat and pan forward and assemble adjustment knob and flat washer loosely. Do not tighten. Lower seat into operating position and sit on seat. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. Get off seat without moving its adjusted position. Raise seat and tighten adjustment knob securely. • 7 Sit on seat in operating position, depress clutch/brake pedal and set the parking brake. • Place motion control lever in neutral (N) position. • Press lift lever plunger and raise attachment lift lever to its highest position. • Start the engine. After engine has started, movethrottle control to idle position. • Release parking brake. • Slowly move the motion control lever forward and slowly drive tractor off skid. • Apply brake to stop tractor, set parking brake and place motion control lever in neutral position. • Turn ignition key to "OFF" position. Continue with the instructions that follow. ASSEMBLY INSTALL MULCHER PLATE CHECK BELTS (If previously removed) (See Fig.4) • • • • Raise and hold deflector shield in upright position. Place front of mulcher plate over front of mower deck opening and slide into place, as shown. Hook front latch into hole on front of mower deck. Hook rear latch into hole on back of mower deck. FOR PROPER OF ALL See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK CAUTION: Do not remove deflector shield from mower. Raise and hold shield when attaching mulcher plate and allow it to rest on plate while in operation. BRAKE SYSTEM After you learn howto operate your tractor, checkto seethat the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. ,/CHECKL DEFLECTOR SHIELD POSITION IS T BEFORE YOU OPERA TEAND ENJOY YOUR NEW TRA CTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BES TPERFORMANCE AND SA TISFA CTION FROM THIS QUALITY PRODUCT. MULCHER PLATE PLEASE REVIEW THE FOLLOWING CHECKLIST: ,/ ,/ ,/ LATCH HOOKS ,/ ,/ ,/ FIG. 4 TO CONVERT TO BAGGING DISCHARGING OR ,/ Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also. CHECK TIRE ,/ ,/ WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA A TTENTION TO THE FOLLOWING IMPORTANT ITEMS: PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual. CHECK DECK All assembly instructions have been completed. No remaining loose parts in carton. Battery is properly prepared and charged. (Minimum 1 hour at 6 amps). Seat is adjusted comfortably and tightened securely. All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory). Be sure mower deck is properly leveled side-to-side/ front-to-rear for best cutting results. (Tires must be properly inflated for leveling). Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. Check wiring. See that all connections are still secure and wires are properly clamped. Before driving tractor, be sure freewheel control is in drive position. ,/ ,/ ,/ LEVELNESS ,/ ,/ For best cutting results, mower housing should be properly leveled. See"TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. 8 Engine oil is at proper level. Fuel tank is filled with fresh, clean, regular unleaded gasoline. Become familiar with all controls - their location and function. Operate them before you start the engine. Be sure brake system is in safe operating condition. It is importantto purgethetransmission beforeoperating your tractor for the first time. Follow proper starting and transmission purging instructions (See "TO START ENGINE"and"PURGE TRANSMISSION" inthe Operation section of this manual). OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BATTERY CAUTION OR WARNING REVERSE ENGINE ON ENGINE OFF OIL PRESSURE FORWARD FAST LIGHTS ON SLOW OVER TEMP LIGHT _" ! i FUEL CHOKE MOWER HEIGHT PARKING BRAKE LOCKED UNLOCKED MOWER LIFT N H ATTACHMENT CLUTCH ENGAGED IGNITION REVERSE NEUTRAL ATTACHMENT CLUTCH DISENGAGED HIGH LOW KEEP AREA CLEAR PARKING BRAKE SLOPE HAZARDS (SEE SAFETY RULES SECTION) FREE WHEEL (Automatic Models only) DANGER, KEEP HANDS AND FEET AWAY 9 OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. ATTACHMENT CLUTCH LEVER IGNITION SWITCH LIGHT SWITCH POSITION AMMETER CHOKE CONTROL LIFT LEVER PLUNGER ATTACHMENT LIFT LEVER THROTTLE CLUTCH/ BRAKE PEDAL _: o -..-.-:--::-'. MOWER DECK HEIGHT ADJUSTMENT POSITIONS PARKING BRAKE i.... MOTION CONTROL LEVER SPEED 3MPH y 2 MPH 1 MPH FIG. 5 Our tractors conform to the safety standards of the American National Standards Institute. ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted toyour tractor. LIGHT SWITCH: Turns the headlights on and off. AMMETER: Indicates charging (+) or discharging (-) of battery. MOTION CONTROL LEVER: Selects the speed and direction of tractor. THROTTLE CONTROL: Used to control engine speed. CHOKE CONTROL: Used when starting a cold engine. ATTACHMENT LIFT LEVER: Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and starting the engine. PARKING BRAKE: Locks clutch/brake pedal intothe brake position. FREEWHEEL CONTROL: Disengages transmission for pushing or slowly towing the tractor with the engine off. LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position. IGNITION SWITCH: engine. 10 Used for starting and stopping the OPERATION The operation of anytractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses. HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE (See Fig. 6) Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. • Depress clutch/brake pedal into full "BRAKE" position and hold. • Place parking brake lever in "ENGAGED" position and release pressure from clutch/brake pedal. Pedalshould remain in "BRAKE" position. Make sure parking brake will hold tractor secure. ATTACHMENT CLUTCH LEVER"ENGAGED" POSITION CHOKE CONTROL IGNITION KEY CAUTION: Always stop tractor completely, as described above, before leaving the operator's position; to empty grasscatcher, etc. TO USE THROTTLE CONTROL (See Fig. 6) Always operate engine at full throttle. • Operating engine at less than full throttle reduces the battery charging rate. • Full throttle offers the best bagging and mower performance. CONTROL (See Fig. 6) Use choke control whenever you are starting a cold engine. Do not use to start a warm engine. • To engage choke control, pull knob out. Slowly push knob in to disengage. "BRAKE" POSITION \ _IOTION CONTROL LEVER CLUTCH/BRAKE PEDAL "DRIVE" POSITION PARKING BRAKE "DISENGAGED" POSITION FIG. 6 (See Fig. 6) MOWER BLADES • To stop mower blades,move attachment clutch lever to "DIS ENGAGED" position. GROUND DRIVE• NOTE: Undercertain conditions when tractor isstanding idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. TO USE CHOKE THROTTLE CONTROL STOPPING IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY TO BE DISCHARGED, (DEAD). To stop ground drive, depress clutch/brake pedal into full "BRAKE" position. • Move motion control lever to neutral (N) position. IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/BRAKE PEDAL IS DEPRESSED. ENGINE - TO MOVE FORWARD Fig. 6) AND BACKWARD (See The direction and speed of movement is controlled by the motion control lever. • • • Start tractor with motion control lever in neutral (N) position. Release parking brake and clutch/brake pedal. Slowly move motion control lever to desired position. TO ADJUST (See Fig. 6) MOWER CUTTING HEIGHT The position of the attachment lift lever determines the cutting height. • Grasp lift lever. • Press plunger with thumb and move lever to desired position. The cutting height range is approximately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass • Move throttle control to slow position. and types of grass being mowed. NOTE: Failure to move throttle control to slow position and • The average lawn should be cut to approximately 2-1/2 allowing engine to idle before stopping may cause engine to inches during the cool season and to over 3 inches "backfire". during hot months. For healthier and better looking • Turn ignition key to "OFF" position and remove key. lawns, mow often and after moderate growth. Always remove key when leaving tractor to prevent • For best cutting performance, grass over 6 inches in unauthorized use. height should be mowed twice. Make the first cut • Never use choke to stop engine. 11 relatively high; the second to desired height. OPERATION TO ADJUST GAUGE WHEELS (See Fig. 7) TO OPERATE Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE:Adjust surface. • • • with slopes greater than 15 ° and do not CAUTION: Donotdriveupordownhills drive across any slope. i_ gauge wheels with tractor on a flat level Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING HEIGHT" in the Operation section of this manual). With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/8 washer, and 3/8-16 Iockn ut and tighten securely. Repeat for opposite side installing gauge wheel in same adjustment hole. ON HILLS • Choose the slowest speed before starting up or down hills. • • Avoid stopping or changing speed on hills. If slowing is necessary, move throttle control lever to slower position. If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. • • Move motion control lever to neutral (N) position. IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/BRAKE PEDAL IS DEPRESSED. • • • GAUGE MOUNTING BRACKET To restart movement, slowly release parking brake and clutch/brake pedal. Slowly move motion control lever to slowest setting. Make all turns slowly. TO TRANSPORT 3/8-16 LOCKNUT 3/8 WASHER When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Freewheel control is located atthe reardrawbar of tractor. SHOULDER GAUGE _ BOLT • FIG. 7 TO OPERATE MOWER (See Figs. 5 and 9) • (See Fig. 8) Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. • Select desired height of cut. • Start mower blades by engaging attachment clutch control. • TO STOP MOWER BLADES - disengage attachment clutch control. • • Raise attachment lift to highest position with attachment lift control. Pull freewheel control out and down into the slot and release so it is held in the disengaged position. Do not push or tow tractor at more than two (2) MPH. To reengagetransmission, reverse above procedure. NOTE: To protect hood from damage when transporting your tractor on a truck or atrailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). without either the entire grass catcher, CAUTION: Doequipped, not operate thedeflector mower on mowers so orthe shield in place. "ENGAGED" POSITION ATTACHMENT LIFT LEVER HIGH POSITION //' ,",_ // ,, LOW POSITION FIG. 9 DEFLECTOR SHIELD TOWING CARTS AND OTHER ATTACHMENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. CLUTCH LEVER "DISENGAGED" POSITION FIG. 8 12 OPERATION BEFORE CHECK • • • • • STARTING ENGINE THE ENGINE • OIL LEVEL The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. Check engine oil with tractor on level ground. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill. For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual). To change engine oil, seethe Customer Responsibilities section in this manual. WARM WEATHER STARTING (50 ° F and above) • When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. • The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. COLD WEATHER STARTING (50 ° F and below) • When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. AUTOMATIC TRANSMISSION WARM UP • Before drivingthe unit in cold weather, thetransmission should be warmed up as follows: • Be sure the tractor is on level ground. • Place the motion control lever in neutral. Release the parking brake and let the clutch/brake slowly return to operating position. • Allowone minute fortransmission to warm up. This can be done during the engine warm up period. • The attachments can be used during the engine warmup period after the transmission has been warmed up and may require the choke control be pulled out slightly. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual. ADD GASOLINE • Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING. WARNING: Experience indicatesthat alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructionsforadditional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. TO START Insert key into ignition and turn key clockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry. PURGE TRANSMISSION ENGINE (See Fig. 5) CAUTION: Never engage or disengage freewheel lever while the engine is running. When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. • Be sure freewheel control is in the transmission engaged position. • Sit on seat in operating position, depress clutch/brake pedal and set parking brake. • Place motion control lever in neutral (N) position. • Move attachment clutch to "DISENGAGED" position. • Move throttle control to fast position • Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed. To ensure proper operation and performance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have developed during shipping of your tractor. IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR. • NOTE: Before starting, read the warm and cold starting procedures below. • 13 Place tractor safely on level surface with engine off and parking brake set. Disengage transmission by placing freewheel control in freewheeling position (See "TO TRANSPORT" in this section of manual). OPERATION • • Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal. Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times. f MOWING • • • • • • • • j ( NOTE: During this procedure there will be no movement of drive wheels. The air is being removed from hydraulic drive system. • Move motion control lever to neutral (N) position. Shutoff engine and set parking brake. • Engage transmission by placing freewheel control in driving position (See "TO TRANSPORT" in this section of manual). • Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal. • Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times. • Your tractor is now purged and now ready for normal operation. J FIG. 10 MULCHING MOWING TIPS IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN AFTER EACH USE. • • TIPS • Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. The left hand side of mower should be used for trimming. Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in a more even distribution of clippings and more uniform cutting. When mowing large areas, start byturning tothe right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig. 10). If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. Do not mow grass when it is wet. Wet grass will plug mowerand leave undesirableclumps. AIIowgrasstodry before mowing. Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. When operating attachments, select a ground speed that will suit theterrain and give best performance of the attachment being used. • • The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun. For best results, adjust the mower cutting height sothat the mower cuts off only the top one-third of the grass blades (See Fig. 11). For extremely heavy mulching, reduce your width of cut on each pass and mow slowly. Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path. Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn. MAX 1/3 FIG. 11 14 CUSTOMER MAINTENANCE SCHEDULE F,LL,N S DATES OOCO Check RESPONSIBILITIES 'ETE Brake Operation Check Tire Pressure T Check Operator Presence Interlock Systems R Check A Sharpen/Replace if if t_ I_ !_ I_ !_7 Blades Lubrication 0 Check Battery Chart Level t_6 R Clean Battery and Terminals ti_ Check Transaxle Blade Check Oil Level Engine Engine Ill5 1_5 _ If Oil Clean Air Filter N Clean Air Screen G Inspect 1234- I_ Cooling Drive Belt(s) Tension Replace I_ Belt(s) Tension E E _ Adjust Motion Change _1,23 tI_'2 Muffler/Spark 1_2 Arrester !_ Oil Filter (If equipped) Clean Engine I_ Ill4 C Adjust "_ and for Loose Fasteners Mower _____°_ Cooling _1,2 _1_ 2 Fins Replace Spark Plug Replace Air Filter Paper Replace Fuel Filter _ Cartridge _lf 1_ 2 I_ Change more often when operating under a heavy load or in high ambient temperatures. Service more often when operating in dirty or dusty conditions. If equipped with oil filter, change oil every 50 hours. Replace blades more often when mowing in sandy soil. 5 - If equipped with adjustable system. 6 - Not required if equipped with maintenance-free battery. 7 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum. Do not overtighten. LUBRICATION GENERAL RECOMMENDATIONS CHART (1)SPINDLE The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. ZERK 0)FRONT BEARING ZERK ::;r-'_ _ ZERK "0)FRONT WHEEL BEARING ZERK Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. • Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFORE • • • • • EACH USE Check engine oil level. Checkbrake operation. Check tire pressure. Check operator presence and interlock systems for proper operation. Check for loose fasteners. 0)GENERAL PURPOSE GREASE @)REFER TO CUSTOMER RESPONSIBILITIES SECTION 15 "ENGINE" IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY. CUSTOMER RESPONSIBILITIES TRACTOR TRAILING EDGE UP Always observe safety rules when performing any maintenance. BRAKE BLADE CENTER HOLE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). LOCK WASHER STAR MANDREL ASSEMBLY TIRES • • • Maintain proper air pressure in all tires (See"PRODUCT SPECIFICATIONS" section of this manual). Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock systems are working properly. If your tractor does not function as described, repair the problem immediately. • The engine should not start unless the clutch/brake pedal is fully depressed and attachement clutch control is in the disengaged position. • Whenthe engine is running, anyattempt bytheoperator to leave the seat without first setting the parking brake should shut off the engine. • When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. • The attachment clutch should never operate unless the operator is in the seat. FLAT WASHER HEX BOLT (GRADE 8)* *A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIED BY SIX LINES ON THE BOLT HEAD. FIG. 12 TO SHARPEN NOTE: We do not recommend sharpening blade- but ifyou do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. • The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. • To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer). NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. • Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. CENTER BLADE BLADE (See Fig. 13) HOLE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. BLADE REMOVAL (See Fig. 12) • Raise mower to highest position to allow access to blades. • Remove hex bolt, lock washer and flat washer securing blade. • Install new or resharpened blade with trailing edge up towards deck as shown. IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL ASSEMBLY. • Reassemble hex bolt, lock washer and flat washer in exact order as shown. • Tighten bolt securely (27-35 Ft. Lbs. torque). IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED. 518" BOLT OR BLADE FIG. 13 BATTERY Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life. • Keep battery and terminals clean. • Keep battery bolts tight. • Keep small vent holes open. • Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not 16 necessary. CUSTOMER RESPONSIBILITIES * CAUTION: Air cooled engines run hotter than automotive engines. The use of non-synthetic multi-viscosity oils (5W30, 10W30 etc.) in temperatures above 40 ° F (4 ° C) will result in higher than normal oil consumption. When using a multiviscosity oil, check oil level more frequently. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. • Removeterminal guard. • Disconnect BLACK batterycablefirst then RED battery cable and remove battery from tractor. • Rinse the battery with plain water and dry. • Clean terminals and battery cable ends with wire brush until bright. • Coat terminals with grease or petroleum jelly. • Reinstall battery (See "CONNECT BATTERY" in the Assembly section of this manual). ** CAUTION: SAE 30 oil, if used below 40 ° F (4° C), will result in hard starting and possible engine bore damage due to inadequate lubrication. O certification mark and API service symbol (shown NOTE: Synthetic oil meeting ILSAC GF-2, API at left) with "SJ/CF ENERGY CONSERVING" or V-BELTS Q Use of synthetic oil does not alter required oil higher, isintervals. an acceptable oil at all temperatures. change Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year. TRANSAXLE Checkthe crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check the oil level. COOLING The transmission fan and cooling fins should be kept clean to assure proper cooling. TO CHANGE ENGINE OIL (See Figs. 14 and 15) Do not attempt to clean fan or transmission while engine is running or whilethe transmission is hot. To prevent possible damage to seals, do not use high pressure water or steam to clean transaxle. • Inspect cooling fan to be sure fan blades are intact and clean. • • Oil will drain more freely when warm. Catch oil in a suitable container. • Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. Removeyellowcap from bottom fitting of drain valve and install the drain tube onto the fitting. • Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ. • Be sure tractor is on level surface. Inspect cooling fins for dirt, grass clippings and other materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fins. TRANSAXLE PUMP • OIL DRAIN VALVE FLUID CLOSED AND The transaxle was sealed at the factory and fluid maintenance is not required for the life of thetransaxle. Should the transaxle ever leak or require servicing, contact your nearest authorized service center/department. POSITION ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF-SJ. Select the oil's SAE viscosity grade according to your expected operating temperature. When operating in temperatures below 0° F (-18 ° C) synthetic oil must be used. SAE VISCOSITY TUBE CAP FIG. 15 GRADES i c -3'0 STARTING 0 -_0 20 , -1'0 TEMPERATURE RANGE 32 i 0 40 i 60 1_ ANTICIPATED 80 2'0 BEFORE Unlockdrain valve by pushing inward and turning counterclockwise. • • To open, pull out on the drain valve. After oil has drained completely, close and Iockthe drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown. Remove the drain tube and replace the cap onto to the bottom fitting of the drain valve. Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual. • Ill F-20 • 100 3'0 NEXT • _;0 OIL CHANGE • FIG. 14 17 Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at "FULL" line on dipstick. CUSTOMER CLEAN RESPONSIBILITIES AIR SCREEN IMPORTANT: PETROLEUM SOLVENTS, SUCH AS KEROSENE, ARE NOT TO BE USED TO CLEAN THE CARTRIDGE. THEY MAY CAUSE DETERIORATION OF THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE. Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed airto remove dirt and stubborn dried gum fibers. CLEAN AIR INTAKE/COOLING AREAS MUFFLER To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times. Inspect and replace corroded muffler and spark attester (if equipped) as it could create a fire hazard and/or damage. Every 1O0 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled. SPARK Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual. NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating. AIR FILTER ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change ifthetractor is used more than 1O0hours in oneyear. (See Fig. 16) Your engine will not run properly using adirtyair filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 1O0 hours of operation or every season, whichever occurs first. IN-LINE • • • • Wash it in liquid detergent and water. Squeeze it dry in a clean cloth. Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. • If very dirty or damaged, replace pre-cleaner. TO SERVICE CARTRIDGE • FUEL FILTER (See Fig. 17) The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required. • With engine cool, remove filter and plug fuel line sections. Service air cleaner more often under dusty conditions. • Remove knobs and cover. TO SERVICE PRE-CLEANER • PLUGS • Place new fuel filter in position in fuel line with arrow pointing towards carburetor. Be sure there are no fuel line leaks and clamps are properly positioned. Immediately wipe up any spilled gasoline. CLAMP Clean cartridge by tapping gently on flat surface. Ifvery dirty or damaged, replace cartridge. Reinstall precleaner cartridge, cover and secure with knobs. FUE_ CLAMP FILTER KNOBS FIG. 17 CLEANING CARTRIDGE COVER • Clean engine, battery, seat, finish, etc. of all foreign matter. • Keep finished surfaces and wheels free of all gasoline, oil, etc. Protect painted surfaces with automotive type wax. • FOAM PRE-CLEANER We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life. FIG. 16 18 SERVICE AND ADJUSTMENTS CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: Depress clutch/brake pedal fully and set parking brake. Place motion control lever in neutral (N) position. Place attachment clutch in "DISENGAGED" position. Turn ignition key "OFF" and remove key. Make sure the blades and all moving parts have completely stopped. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. • • • • TRACTOR TO INSTALL TO REMOVE • • Raise attachment lift lever to its highest position. Slide mower under tractor with deflector shield to right side of tractor. • • Lower lift lever to its lowest position. Install mower in reverse order of removal instructions. MOWER (See Fig. 18) Mower will be easier to remove from the right side of tractor. • Place attachment clutch in "DISENGAGED" position. • Move attachment lift lever forward to lower mower to its lowest position. • Roll belt off engine pulley. • Remove small retainer spring, and lift clutch spring off pulley bolt. • Remove large retainer spring, slide collar off and push housing guide out of bracket. • Disconnect anti-swaybar from chassis bracket by removing retainer spring. • Disconnect suspension arms from rear deck brackets by removing retainer springs. • Disconnect front links from deck by removing retainer springs. • Raise lift lever to raise suspension arms. Slide mower out from under tractor. MOWER TO LEVEL MOWER (See Fig. 18) HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make suretiresare properly inflated (See "PRODUCT SPECIFICATIONS" section of this manual). Iftiresare over or underinflated, you will not properly adjust your mower. IMPORTANT: IF AN ATTACHMENT OTHER THAN THE MOWER DECK IS TO BE MOUNTED ON THE TRACTOR, REMOVE THE FRONT LINKS AND HOOK THE CLUTCH SPRING INTO SQUARE HOLE IN FRAME. " SUSPENSION SMALL RETAINER CLUTCH SQUARE PULLEY SPRING FRONT RETAINER HOLE ARMS LINK SPRING ANTI-SWAY RETAINER SPRINGS (BOTH SIDES) HOUSING GUIDE LARGE RETAINER SPRING BRACKET Fig. 18 19 SERVICE AND ADJUSTMENTS SIDE-TO-SIDE ADJUSTMENT (See Figs. 19 and 20) • Raise mower to its highest position. • At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within 1/4" of each other. • __.ANDREL If adjustment is necessary, make adjustment on one side of mower only. To raise one side of mower, tighten lift link adjustment nut on that side. • • FIG. 21 BOTH FRONT LINKS MUST BE EQUAL IN LENGTH To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Three full turns of adjustment nut will change mower height about 1/8". • Recheck measurements after adjusting. BOTTOM EDGE OFMOWER TO GROUN_ ( [(/_ BOTTOM EDGEI q OFMOWERI _I IT_'GROUND I NUT "E" NUT TRUNNION FIG. 19 SUSPENSION ARM FRONT LINKS FIG. 22 TO REPLACE (See Fig. 23) LIFT LINK ADJUSTMENT FIG. 2O BLADE DRIVE BELT The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. FRONT-TO-BACK ADJUSTMENT (See Figs. 21 and 22) IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE-TOSIDE. BELT REMOVAL • Remove mower from tractor (See "TO REMOVE MOWER" in this section of this manual). • Work belt off both mandrel pulleys and idler pulleys. • Pull belt away from mower. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown. • Before making any necessary adjustments, check that both front links are equal in length. • If links are not equal in length, adjust one link to same length as other link. • To lower front of mower loosen nut "E" on both front links an equal number of turns. • When distance"D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front links. • To raise front of mower, loosen nut "F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns. • When distance"D" is 1/8" to 1/2" lower at front than rear, tighten nut "F" against trunnion on both front links. • Recheck side-to-side adjustment. MOWER BELT INSTALLATION • Install new belt in reverse order of removal. • • Make sure belt is in all pulley grooves and inside all belt guides. Install mower in reverse order of removal instructions. IDLER PULLEYS MANDREL PULLEYS 20 FIG. 23 SERVICE AND ADJUSTMENTS TO ADJUST BRAKE (See Fig. 24) ENGINE_ Your tractor is equipped with an adjustable brake system which is mounted on the side of the transaxle. PULLEY CLUTCHING--,-, _L, If tractor requires more than six (6) feet stopping distance at high speed in highest gear on a level dry concrete or paved surface, then brake must be adjusted. • Depress clutch/brake pedal and engage parking brake. • Measure distance between brake operating arm and nut "A" on brake rod. • • II IDLER I _I _ S2d2'O NARY If distance is other than 1-9/16", loosen jam nut and turn nut "A" until distance becomes 1-9/16". Retighten jam nut against nut "A". Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest authorized service center/department. TRANSMISSIO _" _ _,_ WITH PARKING BRAKE "ENGAGED" NUT FIG. 25 JAM NUT TRANSAXLE MOTION CONTROL LEVER NEUTRAL ADJUSTMENT(See Fig. 26) The motion control lever has been preset at the factory and adjustment should not be necessary. • Loosen adjustment bolt in front of the right rear wheel, and lightly tighten. • Start engine and move motion control lever until tractor does not move forward or backward. ARM DO NOT TOUCH THIS NUT. IF FURTHER BRAKE ADJUSTMENT IS NECESSARY CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/DEPARTMENT MOTION • • While holding motion control lever in place, loosen the adjustment bolt. Move motion control lever to the neutral (N) (lock gate) position. Tighten adjustment bolt securely. NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position. After above adjustment is made, if the tractor still creeps forward or backward while motion control lever is in neutral position, follow these steps: • Loosen the adjustment bolt. • Move the motion control lever 1/4 to 1/2 inch in the direction it is trying to creep. • Tighten adjustment bolt securely. • Start engine and test. • If tractor still creeps, repeat above steps until satisfied. Parkthe tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. • • • • DRIVE BELT (See Fig. 25) • Hold motion control lever in that position and turn engine off. • FIG. 24 TO REPLACE • Remove mower (See "TO REMOVE MOWER" in this section of this manual.) Remove belt from stationary idler and clutching idler. Pull belt slack toward rear of tractor. Carefully remove belt upwards from transmission input pulley and over cooling fan blades. Pull belt toward front of tractor and remove downward from around engine pulley. Install new belt by reversing above procedure. MOTION LEVER CONTROL NEUTRAL GATE \ 21 FIG. 26 ADJUSTMENT BOLT SERVICE AND ADJUSTMENTS TRANSMISSION REMOVAL/REPLACEMENT IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES. Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor. See "PURGE TRANSMISSION" in the Operation section of this manual. TO ADJUST STEERING WHEEL TO ATTACH JUMPER CABLES • Connect each end ofthe RED cabletothe POSITIVE (+) terminal of each battery, taking care not to short against chassis. Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery. Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery. ALIGNMENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on you r tractor. If damage has occurred to affect the front wheel toein or camber, contact your nearest authorized service center/department. TO REMOVE WHEEL (See Fig. 27) TO REMOVE CABLES, REVERSE ORDER BLACK cable first from chassis and then from the fully charged battery. RED cable last from both batteries. FOR REPAIRS • • Block up axle securely. Remove axle cover, retaining ring and washersto allow wheel removal (rear wheel contains a square key- Do not lose). • Repair tire and reassemble. • On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. • Replace washers and snap retaining ring securely in axle groove. • Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. "POSITIVE" L,H, PANEL_ TO REPLACE HEADLIGHT BULB Raise hood. • • Pull bulb holder out ofthe hole inthe backsideofthe grill. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. Close hood. INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. • Checkwiring. See electrical wiring diagram inthe Repair Parts section. I KEY (REAR WHEELONLY) FIG. 27 TO REPLACE TO START ENGINE WITH A WEAK BATTERY (See Fig. 28) FUSE Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. CAUTION: Lead-acid batteries generate _) / • • SQUARE _ (-) FIG. 28 RETAINING COVER GATIVE" // WASHERS AXLE .......11 and smoking materials fromflame batexplosive gases. Keepaway sparks, teries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. If "jumper cables" are used for emergency starting, follow this procedure: 22 SERVICE AND ADJUSTMENTS TO REMOVE HOOD (See Fig. 29) • • • • AND GRILL ASSEMBLY TO ADJUST Your carburetor is not adjustable. If your engine does not operate properly dueto suspected carburetor problems, take your tractor to an authorized service center for repair and/or adjustment. Raise hood. Unsnap headlight wire connector. Stand in front of tractor. G rasp hood at sides, tilt toward engine and lift off of tractor. To replace, reverse above procedure. High speed stop is factory adjusted. may result. Do not adjust - damage IMPORTANT: NEVER TAMPER WITH THE ENGINE GOVERNOR, WHICH IS FACTORY SET FOR PROPER ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS. IFYOU THINKTHE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/ DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS. HOOD \ CARBURETOR \ STOP HEADLIGHT WIRE CONNECTOR FIG. 29 ENGINE SWIVEL Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non-road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. TO ADJUST THROTTLE (See Fig. 30) CONTROL FIG. 30 I CABLE The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: • With engine not running, move throttle control lever to fast position. • Check that swivel is against stop. If it is not, loosen cable clamp screw and pull cable back until swivel is against stop. Tighten cable clamp screw securely. TO ADJUST CHOKE CONTROL (See Fig. 31) CLA The choke control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: • With engine not running, move choke control (located on dash panel) to full choke position. • Loosen knob and remove cover assembly from air cleaner. • • CLAMP SCREW Choke should be closed. If it is not, loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw securely. Replace air cleaner cover assembly and tighten knob. FIG. 31 23 STORAGE Immediately prepare your tractor for storage atthe end of the season or if the tractor will not be used for 30 days or more. • CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. ENGINE FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE. • Drain the fuel tank. TRACTOR Remove mowerfrom tractor forwinter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. • • • • • Clean entire tractor (See"CLEANING" in the Customer Responsibilities section of this manual). Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). Lubricate as shown in the Customer Responsibilities section of this manual. • • • • • Start the engine and let it run until the fuel lines and carburetor are empty. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. Touch up all rusted or chipped paint surfaces; sand lightly before painting. BATTERY • • If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. ENGINE OIL Fully charge the battery for storage. After a period of time in storage, battery may require recharging. To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in the Customer Responsibilities section of this manual). After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals. Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Customer Responsibilities section of this manual). CYLINDER(S) • • • • Remove spark plug(s). Pour one ounce of oil through spark plug hole(s) into cylinder(s). Turn ignition keyto "START" position for a few seconds to distribute oil. Replace with new spark plug(s). OTHER • • Do not store gasoline from one season to another. Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. • If possible, storeyour tractor indoors and cover it to give protection from dust and dirt. • Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust. IMPORTANT: NEVERCOVERTRACTORWHILEENGINE AND EXHAUST AREAS ARE STILL WARM. 24 TROUBLESHOOTING PROBLEM Will not start CAUSE CORRECTION 1. Out of fuel. 2. 3. 4. 5. 6. 7. Engine not "CHOKED" Engine flooded. Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel. 8. 9. Loose or damaged wiring. Carburetor out of adjustment. 10. Hard to start POINTS properly. 1. Fill fuel tank. 2. 3. 4. 5. 6. 7. See "TO START ENGINE" in Operation section. Wait several minutes before attempting to start. Replace spark plug. Clean/replace air filter. Replace fuel filter. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. Check all wiring. See "To Adjust Carbureto¢' in Service Adjustments section. 8. 9. Engine valves out of adjustment. 10. Contact an authorized service center/department. 1. 2. 3. 4. 5. 6. 7. Dirty air filter. Bad spark plug. Weak or dead battery. Dirty fuel filter. Stale or dirty fuel. Loose or damaged wiring. Carburetor out of adjustment. 1. 2. 3. 4. 5. 6. 7. Clean/replace air filter. Replace spark plug. Recharge or replace battery. Replace fuel filter. Drain fuel tank and refill with fresh gasoline. Check all wiring. See "To Adjust Carbureto¢' in Service Adjustments section. 8. Engine valves out of adjustment. 8. Contact an authorized Engine will not turn over 1. 2. 3. 4. 5. 6. 7. 8. 9. Brake pedal not depressed. Attachment clutch is engaged. Weak or dead battery. Blown fuse. Corroded battery terminals. Loose or damaged wiring. Faulty ignition switch. Faulty solenoid or starter. Faulty operator presence switch(es). 1. 2. 3. 4. 5. 6. 7. 8. 9. Depress brake pedal. Disengage attachment clutch. Recharge or replace battery. Replace fuse. Clean battery terminals. Check all wiring. Check/replace ignition switch. Check/replace solenoid or starter. Contact an authorized service center/department. Engine clicks but will not start 1. 2. 3. 4. Weak or dead battery. Corroded battery terminals. Loose or damaged wiring. Faulty solenoid or starter. 1. 2. 3. 4. Recharge or replace battery. Clean battery terminals. Check all wiring. Check/replace solenoid or starter. Loss of power 1. 2. 3. Cutting too much grass/too fast. Throttle in "CHOKE" position. Build-up of grass, leaves and trash under mower. Dirty air filter. Lowoil level/dirty oil. Faulty spark plug. Dirty fuel filter. Stale or dirty fuel. Water in fuel. 1. 2. 3. 4. 5. 6. 7. 8. 9. Set in "Higher Cut" position/reduce speed. Adjust throttle control. Clean underside of mower housing. Clean/replace air filter. Check oil level/change oil. Clean and regap or change spark plug. Replace fuel filter. Drain fuel tank and refill with fresh gasoline. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. Connect and tighten spark plug wire. Clean engine air screen/fins. Clean/replace muffler. Check all wiring. See "To Adjust Carbureto¢' in Service Adjustments section. 4. 5. 6. 7. 8. 9. Excessive vibration 10. 11. 12. 13. 14. Spark plug wire loose. Dirty engine air screen/fins. Dirty/clogged muffler. Loose or damaged wiring. Carburetor out of adjustment. 10. 11. 12. 13. 14. 15. Engine valves out of adjustment. 15. 1. 2. Worn, bent or loose blade. Bent blade mandrel. 3. Loose/damaged 1. 2. 3. part(s). 25 Contact an authorized service center/department. service center/department. Replace blade. Tighten blade bolt. Replace blade mandrel. Tighten loose part(s). Replace damaged parts. TROUBLESHOOTING PROBLEM Engine continues to run when operator leaves seat with attachment CAUSE Faulty operator-safety 1. 2. CORRECTION 1. Check wiring, switches and connections. If not corrected, contact an authorized service center/ department. Worn, bent or loose blade. Mower deck not level. 1. 2. Replace blade. Tighten blade bolt. Level mower deck. 3. 4. 5. Buildup of grass, leaves, and trash under mower. Bent blade mandrel. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. 3. 4. 5. Clean underside of mower housing. Replace blade mandrel. Clean around mandrels to open vent holes. Mower blades will not rotate 1. 2. 3. 4. Obstruction in clutch mechanism. Worn/damaged mower drive belt. Frozen idler pulley. Frozen blade mandrel. 1. 2. 3. 4. Remove obstruction. Replace mower drive belt. Replace idler pulley. Replace blade mandrel. Poor grass discharge 1. 2. 3. 4. Engine speed too slow. Travel speed too fast. Wet grass. Mower deck not level. 1. 2. 3. 4. Place throttle control in "FAST" position. Shift to slower speed. Allow grass to dry before mowing. Level mower deck. 5. 6. 7. 8. Low/uneven tire air pressure. Worn, bent or loose blade. Buildup of grass, leaves and trash under mower. Mower drive belt worn. 9. 10. 11. Blades improperly installed. Improper blades used. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. clutch 1. POINTS presence control system. engaged Poor cut - uneven 5. 6. 7. 8. 9. 10. 11. Check tires for proper air pressure. Replace/sharpen blade. Tighten blade bolt. Clean underside of mower housing. Replace mower drive belt. Reinstall blades sharp edge down. Replace with blades listed in this manual. Clean around mandrels to open vent holes. Headlight(s) not working (if so equipped) 1. 2. 3. 4. 5. Switch is "OFF". Bulb(s) or lamp(s) burned out. Faulty light switch. Loose or damaged wiring. Blown fuse. 1. 2. 3. 4. 5. Turn switch "ON". Replace bulb(s) or lamp(s). Check/replace light switch. Check wiring and connections. Replace fuse. Battery will not charge 1. 2. Bad battery cell(s). Poor cable connections. 1. 2. Replace battery. Check!clean all connections. 3. 4. Faulty regulator (if so equipped). Faulty alternator. 3. 4. Replace regulator. Replace alternator. Loss of drive 1. 2. 3. Freewheel control in "disengaged" position. Motion drive belt worn, damaged, or broken. Air trapped in transmission during shipment or servicing. 1. 2. 3. Place freewheel control in "engaged" Replace motion drive belt. Purge transmission. Engine "backfires" when turning engine "OFF" 1, Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine. 1. Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine. 26 position. TRACTOR - - MODEL NUMBER 944.601881 SCHEMATIC REDOII1 "111 BLACK BATTERY RED ',, AMMETER (OPTIONAL) FUSE - - - _ .... ' WHITE REO IGNITION / IiO _ ; ,, _ OI ' _ I J _;_ _J_, .... SW,TO j WHITE i 1 ( BLACK ,.... BLACK _ -FO IEC I _ i BLUE _ I '] '] I /_\ II I _ I, _ I _ II I OFF) I L._ '_MI_ _" ..... _ i I _ I FUEL SHU-T-O-FF SOL-END (IF SO EQUIPPED) I 3 AMP DO @ 3600 RUN B+A1 NONE START 3 + S + A1 NONE SPARK PLUG _ OUTPUT 28 VOLTS RPM D RED I AC MIN. (CHARGING @ 3600 • SYSTEM _ _ _ J LIGHTING SYSTEM OUTPUT 5 AMP AC @ 3600 RPM _ I_ nlnn# _1_ _ II 27 DISCONNECTED) I' _ _ __ ALTERNATOR I ............. ,4VOLTS AD MIN _ A • I '. __ _L,GHTS G_F_ HEADLIGHTS 77 i w NON-REMOVABLE CONNECTIONS WERE REMOVED FOR BE REPLACED TO I LI BROWN CLIPS NOTE: IF WIRING INSULATED CLIPS SERVICING OF UNIT, THEY SHOULD PROPERLY SECURE YOUR WIRING. RPM _¢// .......... O INSULATED • • i GAP (2 PLUGS ON TWIN CYL. ENGINES) REMOVABLE CONNECTIONS WIRING - C_N_EI_cU+'&_ _,L SWITCH NONE A2+L BLACK• / -_,_1-,...._,..,,..- • SYSTEM NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST. "MAKE" I IGNITION -- M+G+A1 B+A1 i LL l_-__-Jl I- _ CHARGING ORANGE CIRCUIT BLACK LINE i _ __IIL JZ .... 1 CLU_ (CLUTCH I W BLACK I..... .......... I _ (OPTIONAL) ] SEAT SWITCH (NOT OCCUPIED) / I ......... _IMENT r ! ] OFF RUN/LIGHT • I BLACK __Of _ POSITION BLACK • ill w I | IGNITION STARTE_ R SOLENOID _ ] € ', / ! _L__II ] RED REPAIR PARTS TRACTOR - - MODEL NUMBER 944.601881 ELECTRICAL 22 / \ / t f J t / J 41 --I_ I I / I I I / I / I l/ I 1/ I I 26 40 \ 27 (I / " / \ 25 \ \ / \ 16 / \ / \ / \ \ / \ t \ I I \ I I .... / 16' / \ 33 _ _'_ / \ I \ ..... ,_._- - / / -_ / \ / \ / \\ / / \ \ / \/ x \ \ 29 / / / J I I i I / -. 28 j REPAIR PARTS TRACTOR - - MODEL NUMBER 944.601881 ELECTRICAL KEY NO. 1 2 8 10 11 12 16 21 22 24 25 26 27 28 29 30 33 40 41 42 43 45 52 55 NOTE: PART NO. 163465 74760412 7603J 145211 150109 145769 153664 175688 4152J 4799J 146148 175158 73510400 145491 121305X 175566 140403 170217 71110408 131563 175141 121433X 141940 17490508 DESCRIPTION Battery 12 Volt 28 Amp Bolt Hex Hd 1/4-20unc X 3/4 Tray Battery Bolt Btr Frt 1/4-20 x 7.5 Zinc Holddown Battery Mount Nut Push Nylon 1/4" Battery Frt Switch Interlock Push-In Harness Asm Light W/4152J Bulb Light #1156 Cable Battery 6 Ga 11"red Cable Battery 6 Ga w/16 ire,red Fuse Nut Keps Hex 1/4-20 Unc Cable Ground 6 Ga 21" black Switch Plunger Nc Gray Switch Ign 3 Key Ign Harness Ign Bolt BIk Fin Hex 1/4-20unc X 1/2 CoverTerminal Red Solenoid Ammeter Protection Wire Loop (Hourmeter) Screw Thdrol 5/16-18 x 1/2 All component dimensions give in U.S. 1 inch = 25.4 mm. 29 inches REPAIR PARTS TRACTOR CHASSIS AND - - MODEL NUMBER 944.601881 ENCLOSURES 28 _ -....-- 159 39 10"'_ 58 166 31 208 2O7 207 207 60 60 14 208 74 3_ 2O 30 38_14 REPAIR PARTS TRACTOR CHASSIS AND - - MODEL NUMBER 944.601881 ENCLOSURES KEY NO. 1 2 3 5 9 10 11 13 14 17 18 20 23 25 26 28 29 30 31 37 38 39 58 60 64 74 142 143 144 145 159 166 206 207 208 212 -- PART NO. 174619 176554 17060612 155272 168337X011 STD533710 155927 172107X010 17490608 174330X558 126938X 156437 124028X 19131312 STD541437 174331X558 174332X559 164919X558 139976 17490508 175710 174714 174930 STD533707 154798 STD541437 165867 154966 154207 156524 155123X428 164863 170165 17670508 17670608 175143 5479J DESCRIPTION Chassis Stl Stamping Drawbar, Stretch Screw 3/8-16x3/4 Bumper Hood/Dash Dash P/L Bolt Carriage 3/8-16 x 1 Panel Dash Lh Panel Dash Rh Screw Thdrol 3/8-16 x 1/2 Hood Bumper Hood Plate Mtg. Battery Fuel Tank Bushing Washer 13/32 X 13/16 X 12 Ga Nut Lock Hex W/Ins 3/8-16 Unc Grille/Lens Asm Lens Fender Footrest STLT Pnt Bracket Support Fender Screw Thdrol 5/16-18 X1/2 Bracket Asm. Pivot Mower Rear Bracket Pivot Laser LT Air Duct P/L Bolt Rdhd Sqnk 3/8-16unc x 3/4 Dash Lower STLT Nut Crownlock3/8-16 Unc Plate Reinforcement STLT Bracket Swaybar Chassis Bracket Pnt Footrest STLT Rod Pivot Chassis/Hood Cupholder Screw HWHD Hi-Lo #13-16 x 3/4 Bolt Shoulder 5/16-18 TT Screw Thdrol 5/16-18 x 1/2 Screw Thdrol 3/8-16 x 1/2 Insert Lens Reflective Plug Button NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 31 | q_JIv • 62 32 30 36 36 37 32 / / 3O 1_, 77 84 2O0 61 ÷ 73 5 / 53 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.601881 DRIVE KEY NO. PART NO. 1 8 10 14 15 16 19 21 22 24 25 26 27 28 29 30 32 34 35 36 37 38 39 40 41 42 47 48 49 50 51 52 53 55 56 57 59 61 62 63 64 165866 STD561210 10040400 74490544 STD541431 STD541437 130564 169498 STD541273 106888X STD551037 STD561210 175765 71673 169592 STD523107 175578 120183X STD551062 STD571810 165936 74760648 175461 175556 19131312 127783 154407 123205X STD523715 STD541437 STD541431 105710X 105709X 17060616 140294 169691 17060612 8883R 175410 71170764 KEY NO. DESCRIPTION Transaxle (See Breakdown) Hydro Gear Model 314-0510 Rod Shift Pin Cotter 1/8x 1 CAD Washer Lock Hvy. Helical Bolt, Hex FLGHD 5/16-18 Gr. 5 Nut Lock Hex W/Ins 5/16-18 Unc P Nut Lock HexW/Wsh 3/8-16 Unc nob, Deluxe 1/2-13 Rod, Brake Hydro Nut Spring, Brake Rod Washer Pin Cotter 1/8x 3/4 CAD. Rod, Parking Brake Cap, Parking Brake Bracket, Transaxle Bolt Hex Hd 5/16-18 Unc x 3/4 Shaft, Foot Pedal Nibbed Bearing, Nylon Washer Pin, Roll Pulley, Idler, Flat Composite Bolt Fin Hex 3/8-16unc x 3 Spacer, Split Keeper, Belt Retainer Washer 13/32 x 13/16 x 12 Gauge Pulley, Idler, V-Groove Bellcrank Clutch Grnd Drv STL Retainer, Belt Bolt NutCrownlock 3/8-16UNC Nut Crownlock 5/16-18 UNC Link, Clutch Spring, Return, Clutch Screw 3/8-16 x 1.0 V-Belt, Ground Drive Keeper, Center Span Screw 3/8-16 x 3/4 Cover, Pedal Pulley, Engine Bolt, Hex 65 66 70 71 73 74 75 76 77 78 81 82 83 84 89 90 95 96 116 120 151 150 156 158 159 161 162 163 164 165 166 168 169 197 198 199 200 202 212 PART NO. STD551143 154778 134683 169183 169182 137057 121749X STD581075 123583X 121748X 165596 165711 19171216 169594 164890X428 124346X 170201 STD624003 72140608 73900600 19133210 175456 166002 165589 165494 72140406 73680400 74780416 19091010 165623 166880 165492 165580 169613 169593 169612 72140508 72110614 145212 DESCRIPTION Washer Keeper Belt Engine Keeper Belt Engine Strap Torque Lh Hydro Strap Torque Rh Hydro Spacer, Split Washer 25/32 x 1-1/4 x 16 Gauge E-Ring Key, Square Washer 25/32 x 1-5/8 x 16 Gauge Shaft Asm. Cross Spring Torsion Washer 17/32 x 3/4 x 16 Ga. Link, Transaxle Console, Shift Nut Self Thd Wsh-Hd 1/4 Zinc Control Asm Bypass Hydro Retainer Spring 1" Zinc/Cad Bolt Rdhd Sq. Neck 3/8-16 x 1 Nut Lock Fig 3/8-16 UNC Washer 13/32 x 2 x 10 Ga. Spacer Retainer Washer Srrted 5/16 ID x 1 x .125 Bracket Shift Mount Hub Tapered Flange Shift LT Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5 Nut Crownlock 1/4-20 Unc Bolt Hex Fin 1/4-20 Unc x 1 Gr. 5 Washer 5/8 x .281 x 10 Ga. Bracket Pivot Lever Screw 5/16-18 x 5/8 Bolt Shoulder 5/16-18 x .561 Plate Fastening LT Nyliner Snap-In 5/8" ID Washer Nyl 7/8" ID x .105" Bolt Shoulder 5/16-18 Unc Bolt Rdhd Sqnk5/16-18 Uncx 1 Bolt Cart Sh 3/8-16 x 1-3/4 Gr. 5 Nut Hex Flange Lock NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 33 REPAIR PARTS TRACTOR STEERING - - MODEL NUMBER 944.601881 ASSEMBLY _-_" ii li i i ........... 63 _ \_ ! \1_-'-'--'--_ i I _41 r'-'-----_. 42 91 43 68 67 67 J 29 67 13 \ 65 \ 32 68 43 15 4O _\43 6 28 / I 38 34 \ 8 REPAIR PARTS TRACTOR STEERING - - MODEL NUMBER 944.601881 ASSEMBLY KEY NO. 1 2 3 4 5 6 7 8 9 10 11 13 15 17 26 28 29 30 32 36 37 38 39 40 41 42 43 44 46 47 51 54 63 65 67 68 71 82 85 88 91 PART NO. 139768 154427 169840 169839 6266H 121748X 19272016 12000029 3366R 175121 STD551137 136518 145212 177876 126847X 19131416 17060612 STD561210 130465 155099 152927 139769 19133812 STD541537 100711L 145054X428 121749X 153720 121232X 6855M STD541431 STD523112 STD523710 160367 72140618 169827 175146 169835 133835 175118 175553 DESCRIPTION Wheel Steering Axle Asm STMP Dropped STL Spindle Asm LH Spindle Asm RH Bearing Race Thrust Harden Washer 25/32 X 1-5/8 X 16 Ga Washer 27/32 X 1-1/4 X 16 Ga Ring Klip#t5304-75 Bearing Col Strg BIk Link Drag Extended Stamp Washer Lock Hvy Hlcl Spr 3/8 Bearing Axle STLT/GT Nut Hex Flange Lock Shaft Asm Strg Bushing Link Drag BIk LR Washer 13/32 X 7/8 X 16 Ga Screw Thdrol 3/8-16x3/4 Pin Cotter 1/8 X 3/4 Cad Rod Tie Wire Form 19 75 Mech Bushing Strg Screw Insert Cap Strg Wh Au Washer 13/32 X 2-3/8 X 12 Ga Lock nut Adaptor Wheel Strg Boot Steering Shaft Washer 25/32 X 1 1/4 X 16 Ga Extension Steering Shaft LR/LT Cap Spindle Fr Top BIk Fitting G tease Nut Lock Hex w/Ins 5/16-18 Bolt Fin Hex 5/16-18 Uncx 1-1/4 Bolt Fin Hex 3/8-16unc x 1 Gr. 5 Spacer Axle Bolt Rdhd Sq 3/8-16 Unc x 2-1/4 Axle, Brace Steering Asm Bracket Susp. Chassis Front Fastener Christmas Tree Shoulder Bolt 7/16-20 Clip Steering NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 35 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.601881 SEAT ASSEMBLY .5 6 " 21 i / KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 PART NO. 140123 140551 71110616 19131610 145006 STD541437 124181X 17000616 19131614 174894 166369 121246X KEY NO. DESCRIPTION Seat Bracket Pivot Seat 8 720 Bolt Fin Hex 3/8-16unc X 1 Washer 13/32 X 1 X 10 Ga Clip Push-In Nut Hex w/Ins. 3/8-16 Unc Spring Seat Cprsn 2 250 BIk Zi Screw 3/8-16 X 1-1/2 Washer 13/32 X 1 X 14 Ga. Pan Seat Knob Seaat 1/2-13 Unc BIk Bracket Mounting Switch 13 14 15 16 17 21 22 24 25 PART NO. 121248X 72050412 134300 121250X 123976X 171852 STD541431 19171912 127018X DESCRIPTION Bushing Snap BIk Nyl 50 Id Bolt Rdhd Sqnk 1/4-20xl -1/2 Spacer Split 28x 96 Yel Zinc Spring Cprsn 1 27 BIk Pnt Nut Lock 1/4 Lge Fig Gr 5 Zinc Bolt Shoulder 5/16-18 Unc Nut Hex Lock W/Ins 5/16-18 Washer 17/32 X 1-3/16 X 12 Ga. Bolt Shoulder 5/16-18 X 62 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 36 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.601881 DECALS 15 7 3 11 11 4 10 8 2 13 20 16 14 12 KEY NO. PART NO. 1 2 3 4 6 7 8 9 10 11 157032 138047 177278 177279 165407 177284 170563 163204 157140 177253 WHEELS 2_ DESCRIPTION Decal Decal Decal Decal Decal Decal Decal Decal Decal Decal Fend STLT Oper Battery Diehard Sears Hood RH Hood LH HP Engine Dash Pnl B&S Warning Mult-Language Craftsman Fender Danger Eng/Fr Hood Side Panel KEY NO. PART NO. 12 13 14 15 16 20 ------ 172331 169210 160396 172268 146046 149517 165800X428 165799X428 138311 178199 178200 KEY NO. PART NO. DESCRIPTION Decal Deck Decal By Pass Decal V-Belt Schematic Decal Replacement Parts Decal V-Belt Drive Sch Decal Bat Dan/Psn Pad Footrest LH STLT Pad Footrest RH STLT Decal Handle Lft Height Adjust Manual Owner's (English) Manual Owner's (French) & TIRES 1 2 3 4 5 6 7 8 9 10 11 -- 5,8 4,10 11 59192 65139 106222X 59904 106732X427 278H 9040H 106108X427 122082X 7152J 104757X428 144334 DESCRIPTION Cap Valve Tire Stem Valve Tire F Ts 15 X 6 0 - 6 Service Tube Front (Service Item Only) Rim Asm 6"front Service Fitting Grease (Front Wheel Only) Bearing Flange (Front Wheel Only) Rim Asm 8"rear Service Tire R Ts 20xl 0-8 C Service Tube Rear (Service Item Only) Cap Axle BIk 1 50 X 1 00 Sealant, Tire ( 10 oz. Tube) NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 37 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.601881 ENGINE # 14 10 38 _"'-2s I I 17 32 _1 31 ? 39 23 29 \ OPTIONAL EQUIPMENT Spark Arrester 38 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.601881 ENGINE KEY NO. PART NO. 1 2 3 170546 17720410 4 5 6 8 10 13 14 16 17 23 25 26 29 31 32 33 34 37 38 39 45 62 72 81 149723 159955 160589 171877 162797 165391 148456 STD551237 17490624 169837 145996 73920600 137180 157103 161696 123487X 106082X 8543R 148315 109227X 17000612 10040500 71070512 73510400 NOTE: DESCRIPTION Control Throt Paddle Screw Hex Thd Cut 1/4-20x5/8 T Engine (See Breakdown) B&S Model 407777-0119-E3 Muffler Exhaust Exhaust Asm. Left Exhaust Asm. Right Bolt 5/16-18unc x 3/4 Heat Shield Lt Gasket Muffler Tube Drain Oil Easy Washer Lock Ext Tooth 3/8 Screw Thdrol 3/8-16xl -1/2 Tytt Shield BRN/DBR Guard Control Choke Nut Keps 3/8-24 UNF Arrestor Spark Tank Fuel 3.5 STL W/O Sensor Cap Fuel Gauge Clamp Hose BIk Strip Foam Line Fuel Plug Drain Oil Easy Pad Spacer Screw Hex Wsh Thdrol 3/8-16 x 3/4 Washer Lock Hvy HLCI Spr 5/16 Screw Hex Hd Cap 5/16-18 x 3/4 Nut Keps Hex 1/4-20 Unc All component dimensions given in U.S. inches 1 inch = 25.4 mm 39 REPAIR PARTS TRACTOR MOWER - - MODEL NUMBER 944.601881 DECK 67 157 156 155 151 153 154 I 46 I I 50 1061_ 102 103 105 105_//_/ 34 / 104_/ \ _; _÷_ 101/_ 104 106 102 / 21 = 113 111 1! 22 23 24 _116 \ 119 25 2 26 16 28 \,\ 27 29 149 12 5 6 17 19 f 21 /116 40 REPAIR PARTS TRACTOR MOWER KEY NO. - - MODEL NUMBER 944.601881 DECK PART NO. 1 2 3 165892 STD533107 138017 4 5 6 8 9 10 11 165460 STD624008 130832 850857 STD551137 140296 134149 138498 139775 138971 13 137645 14 15 16 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 36 37 40 44 45 46 48 49 50 128774 110485X 174493 72140505 132827 159770 STD541431 134753 131267 105304X 123713X 110452X 130968X428 19111016 131491 157722 129963 153535 137266 STD533717 131494 STD551037 STD541437 140088 STD624003 137729 133944 174284 131340 KEY NO. DESCRIPTION 51 52 53 54 55 56 59 67 68 92 101 102 103 104 105 106 111 112 113 114 115 116 117 118 119 121 129 130 131 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 -- Mower Deck Assembly, 42" Bolt Bracket Assembly,Sway Bar, Front Bracket Sway Bar 38/42" Deck RetainerSpring Arm, Suspension, Rear Bolt, Hex 3/8-24 x 1.25 Gr. 8 Washer, Lock Washer, Hardened Blade, Mulching 42" Std (Originallyequipped with) Blade Mower 42" Hi-Lift Std (For better bagging, especially in wet conditions) Blade Mulching 42" Premium (For betterwearwhen mulching) Blade Mower 42" Hi-Lift Premium (For better wear when bagging in heavy or wet conditions) Shaft Assembly, Mandrel, Vented Housing, Mandrel, Vented Bearing, Ball, Mandrel Stripper, Vented Mower Deck Bolt, Carriage 5/16-18 x 5/8 Bolt, Shoulder Baffle, Vortex Nut Crownlock 5/16-18 UNC Stiffener Bracket Bracket, Deflector Cap, Sleeve Spring, Torsion, Deflector Nut, Push Shield, Deflector Washer 11/32 x 5/8 x 16 Ga. Rod, Hinge ScrewThdrol Washer Head Washer, Spacer Pulley, Mandrel Nut, Toplock, Flanged Bolt Pulley, Idler, Flat Washer 13/32 x 13/16 x 16 Gauge Nut Crownlock 3/8-16 UNC Guard, Mandrel, L.H. Retainer Screw, Thd. Roll 1/4-20 x 5/8 Washer, Hardened Roller Assembly, Cam Follower Bolt, Shoulder #10-24 Grade 5 PART NO. STD541410 139888 131845 133943 155046 165723 141043 149846 144959 STD541437 136420 71081010 19061216 STD551110 160793 2029J 155197 155198 17060514 STD541431 72110504 4898H 165746 73930600 STD551037 143723 19131312 STD523710 STD533710 165890 157109 158634 165888 171977 131335 169022 165898 19091216 169670 169676 169674 169675 169671 169672 169669 17720410 72140614 130794 169583 DESCRIPTION Locknut Bolt, Shoulder 5/16-18 UNC Arm Assembly, Pad, Brake Washer, Hardened Arm, Idler Spacer, Retainer Guard, TUV Idler Knob Custom Oval V-Belt Nut Mulcher Cover Screw Washer #10 Washer, Lock Latch Assembly, Bagger Nut, Weld Bracket, Gauge, Wheel L.H. Bracket, Gauge, Wheel R.H. Screw 5/16-18 x 3/4 Nut, Hex, Keps 5/16-18 UNC Bolt, Carriage 5/16 UNC x 1/2 Bolt, Shoulder Wheel, Gauge Nut, Centerlock 3/8-16 Washer 3/8 x 7/8 x 14 Gauge Bracket Washer 13/32 x 13/16 x 12 Ga. Bolt, Fin Hex 3/8-16 UNCx 1 Gr. 5 Bolt, Rdhd Sqnk 3/8-16UNC x 1 Arm Spring Brake Mower Bracket Arm Idler 42" Keeper Belt 42" Clutch Cable Pulley Idler Flat Bolt Carriage Idler Spring Extension Spring Return Idler Retainer Spring Yellow Zinc Washer 9/32 x 3/4 x 16 Ga. Bracket Clutch Cable Clutch 42 In Washer Flat 3/8" Type B Spring Retainer Spring Retention Lever Spacer Rod Clutch Screw Hex Thd Cut 1/4-20 x 5/8 Bolt Rdhd Sqn 3/8-16 Uncx 1-3/4 Mandrel Assembly (Includes Key Numbers 8-10, 13-15, 31 and 33) Replacement Mower, Complete NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 41 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.601881 MOWER LIFT 5 / 13 / / 3 2 4 6 6 11 4 13 19 13 , 32 20 z _' 1 19 15 32 42 718 20 REPAIR PARTS TRACTOR MOWER - - MODEL NUMBER 944.601881 LIFT KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 11 12 13 15 16 17 18 19 20 31 32 159460 159471 105767X STD581062 19211621 120183X 125631X 122365X 139865 139866 STD624008 173288 73350800 130171 73800800 139868 163552 169865 73540600 Wire Asm Inner W/Plunge5r Shaft Asm Lift Pin Groove E Ring #5133-62 Washer 29/32 x 1-1/4 x 21 Ga. Bearing Nylon BIk .629 ID Grip Handle Fluted Button, Plunger Link Lift Lh Fixed Length Link Lift Rh Fixed Length Retainer Spring Link Front Nut Jam Hex 1/2-13 Unc Trunnion BIk Zinc Nut Lock w/Wsh 1/2-13 Unc Arm Suspension Rear Spring Retainer Bearing Pvt. Lift Nut Lock 3/8-24 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 43 REPAIR PARTS TRACTOR HYDRO GEAR TRANSAXLE - - MODEL NUMBER 944.601881 - MODEL NUMBER 314-0510 cO Oq LO IO LO o,J LO LO cO O0 O_ 0 cO OJ O3 O,lj" cO .._. cO co O') 44 REPAIR PARTS TRACTOR HYDRO GEAR KEY NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 170351 170352 170353 170354 169898 170355 170356 170357 170358 170359 170360 169870 170361 169869 16 170362 17 18 19 23 24 27 28 29 30 31 32 170363 170364 150771 170365 170366 170367 170368 170369 170370 170371 170389 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 142991 170390 170391 170392 150792 150793 150809 170393 170394 170395 170396 150797 170397 170398 170399 170400 170401 170402 170403 170404 53 54 55 56 57 58 170405 170406 142977 142978 150798 170407 TRANSAXLE - - MODEL NUMBER 944.601881 - MODEL NUMBER DESCRIPTION Main Housing, Assembly Side Housing, Assembly Center Section, Assembly Swashplate, Trunion Machined Block - Assembly Sealant 10.50z Hex Flange Screw 1/4-20 X 1.25 Stud, 5/16-24 Hex Double End Shaft, Input Ring - Retaining Spacer Ring - Retaining Seal, Lip .67 X 1.58 X .276 Ball Brg 17mm Id X 40mm Od X 12mm Hex Flange Head Screw 5/1624X0.75 Lip Seal 18 X 32 X 7 Arm, Control Bearing, 30x52x13 Thrust Check Plug Assembly, Washer Shaft, Motor Gear- Pinion, 13t 10t/48t Gear Gear, lOt Jackshaft 60t Bull Gear Sleeve Bearing .75 X 1.575 X .625 SleeveBearing(Outboard) .75xl .750x.625 Washer, 3/4 Id X 1-1/20d X .13 Thk Lip Seal Axle Seal Shaft, Axle .75 X 11.39 (Key, R.H.) Shaft, Axle .75 X 16.99 (Key, L.H.) MiterGear(Splined) Miter Gear 15t (0.5 Id) Shaft Ring, Spiral Retaining Pin, Jackshaft Magnet, Ring Spring, Bypass Hydro Mtg Screw 3/8-24 X 2.5 Long Filter Base, Filter Actuator, Bypass Rod, Bypass Actuator Arm, Bypass Retaining Ring .250 External Seal, Lip .741 X .250 X .250 Tc Flat Washer, 5/8 Id X 1.00d X .05 T hk Retaining Ring Bearing, Center Block Spring - Helical Compression Washer 20w-50 Oil Brake Yoke 314-0510 KEY NO. PART NO. 59 60 61 62 63 170408 142883 142882 142887 170410 64 65 66 67 68 69 70 71 72 73 74 75 142892 170411 170412 170413 170414 170415 170416 170417 170418 142884 170419 170420 76 77 78 79 80 170421 170422 142969 142980 150778 81 82 170423 170424 83 84 85 87 88 90 93 107 108 161168 170425 170426 142917 170429 170430 170431 170432 170433 109 111 113 116 119 120 121 122 123 124 170434 170435 170437 170438 170439 170440 170441 170442 170443 170444 125 126 127 128 900 170445 170446 170447 173165 166768 DESCRIPTION Rotor, Brake Brake Puck Puck Plate Brake Actuating Pin Hfhcs 1/4-20x2 W/ Patch,SpecialFlange Bolt, 1/4-20 X 1 W/Patch Spacer Spring, Brake Arm Bias Sq. Hd. Bolt 5/16-24-Ribbed Arm, Brake Slotted Hex Nut 5/16-24 Cotter Pin 3/32 X 3/4 Compression Spring Brake Anti-Drag Washer, Ht .5 I.D. X 10.D. X .032 Flat - Washer 11/32 I.D. X 7/80.D Oil Seal .625 X 1.0 X .25 Check Plug Assembly, .027, Washer Stud, 5/16-24 Friction Pack Puck, .330 X 1.50 X .0975 Spring, Helical Comp Spacer Hex Lock Nut 5/16-24Unjf(Nylon Insert) Wedge, Friction Pack Clip, Washer .316xl .50x. 1046 (Plated) Pin, Standard Headless Fitting, 5/16 Sae 5/32 Tube Hose, Expansion Tank Cap - Poppet Valve Bolt, Self Tapping 10-32 X 1/2 Puck, Inner Wedge Spring Clip - Housing Thrust Deflector Washer, Motor Shaft .71idx1.15odx.O30thk Plug, Sae #6 O-Ring .07 X .301 I.D. Bracket, Support Expansion Tank Silicon Sponge Fan, 7 In. Pulley Hex Lock Nut 1/2-20 (Nylon Insert) Washer, Belleville Belt Keeper Center Section- Filter-Bypass Assembly Filter Assembly Fan - Pulley Service Assembly Seal- O-Ring Kit Kit, Expansion Tank Transaxle Complete NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 45 REPAIR PARTS TRACTOR BRIGGS & STRATTON ENGINE 929 _ - - MODEL NUMBER 944.601881 - MODEL NUMBER 407777, TYPE NUMBER 11 968J 467 lO 213 _,_ 818 0119-E3 °G/_ 265 i i; 267 g 445 216 967 * REQUIRES SPECIALTOOLS TO INSTALL. SEE REPAIR INSTRUCTION MANUAL. 265 _ 267 1019 LABEL KIT I 304 24_ 163 865A _447 447A 525 ii 447A 287_ ® 41 1081 _ 1017 51 50 12 54 _ 654 _ 53! 1027 I ®1 1033 VALVE OVERHAUL KIT 220 \ =_o _S 258 750 I 1058 OWNER'S MANUAL I 163 !_L I lO36 EM,SS,ONS LABEL I _ 1022 46 REPAIR PARTS TRACTOR BRIGGS & STRATTON D ENGINE - - MODEL NUMBER 944.601881 - MODEL NUMBER 407777, TYPE NUMBER 0119-E3 883 35 @, _,, 40 @'_ 36 51 1022 1022 1029 _ lO2_ 51 798 798 _ 1100_1 211 _ 1023 I 1022 _ 1023A I 38_;_ 914 _ 212 i -6Ol 1.!__ 1 1022 -k REQUIRES SPECIAL TOOLS TO INSTALL. SEE REPAIR INSTRUCTION MANUAL. 1421 881 _'_0 _ 11_8 _Sl .] i]'. I_ I • 121 CARBURETOR 117 _9 1,11_31I 993 \._fk.) KIT lO8(t_t 1125 51 137 _s'\_ 51A _o\.-Jo\-J o, D jj 1421 1128 _ "i150 o: m 1123 _s> 1124 %_ 276 C_) 105 104 ......... _-__' 633 6i6 15011 I _t I _' I I, ,- _ "_r_ I 13L_J 130 I 95,1 987 _-)0 1_3 _- _ I /o--'_i\i +/ 552 552A 742 404 552A 691 _o_ 6 _) _> 51A _,_\-Jo\-Jd 105+ r I 51 lO4 _ I ! I L_! _ 633 _:_'_987 ,_" • 977 CARBURETOR I_ I 1125 _ 1123 <> 160 _ GASKET SET 117 47 137 1127 _ 276 © 1 REPAIR PARTS TRACTOR BRIGGS & STRATTON ENGINE - - MODEL NUMBER 944.601881 - MODEL NUMBER 407777, TYPE NUMBER 0119-E3 74I_ 1005 332 75 934 _ 363 1119 1006 405 334_ 358 GASKET SET 3© 20@ 1_3k :::_j 276 9_ 51A 868 691 O 883 943 Q 177 © 1081 _Z_ lOi 311 _ 797 7_ 801 _ 697 48 462 579 REPAIR PARTS TRACTOR BRIGGS & STRATTON ENGINE - - MODEL NUMBER 944.601881 - MODEL NUMBER KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 5A 7 8 9 10 11 12 13 15 16 20 23 24 25 690231 499585 690926 690069 499587 499595 690962 499601 690937 690960 690942 690945 690360 690946 691046 690947 691054 690974 499588 499589 499590 499591 499604 499605 499606 499607 690975 499582 499583 690976 499596 499597 690963 690963 690964 499586 690977 690978 692714 690948 690949 690950 690951 690953 691055 691057 691056 690238 690718 499802 690984 690985 690986 690232 690989 499811 690952 499804 690993 499805 499806 Cylinder Assembly Bushing-Cylinder Seal-Oil Sump-Engine Head-Cylinder No. 1 Head-Cylinder No. 2 Gasket-Cylinder Head Breather Assembly Gasket-Breather Screw (Breather Assy.) Tube-Breather Gasket-Crankcase Screw (Cylinder Head) Plug-Oil Drain Crankshaft Seal-Oil (PTO Side) Flywheel Key-Flywheel Piston Assembly (Std.) Piston Assembly (.010 "O.S.) Piston Assembly (.020" O.S.) Piston Assembly (.030" O.S.) Ring Set-Piston (Std.) Ring Set-Piston (.010 "O.S.) Ring Set-Piston (.020 "O.S.) Ring Set-Piston (.030 "O.S.) Lock-Piston Pin Pin-Piston Rod-Connecting Screw (Connecting Rod) Valve-Exhaust Valve-Intake Spring-Valve (Intake) Spring-Valve (Exhaust) Retainer-Valve Keeper-Valve Valve Tappet Cam Shaft Short Block Manifold-Intake Gasket-Intake Gasket-Intake Stud (Carburetor) Screw (Intake Manifold) Screen-Rotating Screw (Rotating Screen) Washer (Flywheel) Plug-Oil Screw (Throttle Valve) Idle Speed Kit Pin-Float Hinge Valve-Float Needle Valve-Choke Jet-Main (Standard) Jet-Main High Altitude) Carburetor Overhaul Kit Spacer-Carburetor Carburetor Valve-Throttle Throttle Shaft Kit Float-Carburetor 26 27 28 29 32 33 34 35 36 40 42 45 46 48 50 51 51A 53 54 73 74 75 89 95 98 104 105 108 117 121 122 125 130 131 133 • +, • • • +Q° :I:Q° Q Q Q 407777, TYPE NUMBER KEY NO. PART NO. 135 137 141 142 146 150 160 163 177 187 187A 188 192 209 211 212 213 216 219 220 222 227 231 240 252 256 258 265 267 276 278 287 304 305 309 310 311 332 333 334 337 358 363 383 385 387 404 499803 Fuel Transfer Tube 690994 :I:Q Gasket-Float Bowl 499807 Choke Shaft Kit 499808 Q Nozzle-Carburetor 94388 Key-Timing 281767 :I:Q Gasket-Nozzle 690996 Retainer-Solenoid 691001 +, Gasket-Air Cleaner 691031 • O-Ring Seal (Dipstick) 691050 Line-Fuel (Cut to Required Length) 691049 Line-Fuel 690960 Screw (Control Bracket) 690083 Adjuster-Rocker Arm 690018 Spring-Governor 690019 Spring-Governed Idle 691020 Link-Throttle 691021 Bracket-Choke Control 691022 Link-Choke 394348 Gear-Governor 690412 Washer (Governor Lever) 691023 Bracket-Control 691048 Control Lever-Governor 690718 Screw (Choke Valve) 691035 Filter-Fuel 690956 Element-Breather 690957 Retainer-Element 690308 Screw (Engine Sump) 691024 Clamp-Casing 95348 Screw (Casing Clamp) 690997 Q+, Sealing Washer 690097 Washer (Gov. Control Lever) 690960 Screw (Dipstick Tube) 691004 Housing-Blower 691005 Screw (Blower Housing) 691262 Motor-Starter 691263 Bolt-Starter Motor 691264 Brush Set 690059 Nut (Flywheel) 691060 Armature-Magneto 691061 Screw (Armature) 691043 Spark Plug 499889 Gasket Set 691062 Flywheel Puller 690966 Wrench-Spark Plug 690960 Screw (Fuel Pump) 691034 Pump-Fuel 690442 Washer (Governor Crank) DESCRIPTION RPM Settings: • Q :1: + Included Included Included Included Low Speed: 1900-2100 High Speed: 3000-3200 in in in in Gasket Gasket Gasket Gasket Set, Set, Set, Set, Ref. Ref. Ref. Ref. NOTE: All component dimensions 1 inch = 25.4 mm 49 0119-E3 No. No. No. No. 358 121 977 1033 given in U.S. inches REPAIR PARTS TRACTOR BRIGGS & STRATTON KEY NO. PART NO. 405 445 447 447A 462 474 505 510 513 523 525 544 690960 691007 691003 690960 691261 691063 691029 497606 692024 691036 691037 552 552A 562 573 579 601 615 616 628 633 635 654 668 691 697 703 718 726 741 742 750 783 788 789 797 798 801 802 803 690552 690553 690311 691009 691029 691038 690317 691045 690960 690998 691210 690958 691215 690657 690372 690010 690959 499612 690980 690328 691033 693058 691039 694209 693167 690967 691283 691286 847 851 855 865 865A 865B 868 871 877 878 881 499602 691234 691011 691012 691014 691015 690968 690969 399916 691237 690999 ENGINE - - MODEL NUMBER 944.601881 - MODEL NUMBER DESCRIPTION Screw (Back Plate) Filter-Air Cleaner Cartridge Screw (Air Guide Cover Screw (Air Guide Cover Knob-Air Cleaner Alternator Nut (Gov. Control Lever) Drive-Starter Clutch-Drive Dipstick Dipstick Tube Armature-Starter (Service with 691262 Starter Motor) Bushing-Governor Crank Bushing-Governor Crank Bolt (Gov. Control Lever) Plate-Back Nut (Starter Cable) Clamp-Hose Retainer-Governor Shaft Crank-Governor Screw (Fuel Pump Bracket) SQ Seal-Choke Shaft Boot-Spark Plug Nut (Carburetor) Spacer Governor Shaft Seal Screw (Drive Cap) Clip Pin-Locator Gear-Ring Gear-Timing E-Ring Retainer Screw (Oil Pump Cover) Gear-Pinion Fuel Pump Bracket Harness-Wiring Screw (Brush Retainer) Screw (Rocker Arm) Cap-Drive Cap-End Housing-Starter (Service with 691262 Starter Motor) Dipstick/Tube Assembly Terminal-Cable Adapter-Air Cover-Air Guide Cover-Air Guide Cover-Air Guide Seal-Valve 4-e Bushing-Guide Alternator Connector/Wire Harness-Alternator Plate-Cover 407777, TYPE NUMBER 0119-E3 KEY NO. PART NO. 883 914 918 929 934 943 947 965 967 968 975 977 987 993 1005 1006 1013 1017 1019 1022 1023 1023A 1024 1026 1026A 1027 1029 1033 1035 1036 1051 1058 1081 1090 1100 1119 1123 1124 1125 1126 1127 1128 690970 +• Gasket-Exhaust 690960 Screw (Rocker Cover) 691040 Hose-Vacuum 691003 Screw (Choke Control Bracket) 691058 Screw (Fan Retainer) 690589 • O-Ring Seal (Oil Pump Cover) 499809 Solenoid-Fuel 499613 Oil Pump Cover 691016 Filte r-Pre-Cleaner 499788 Cover-Air Cleaner 499810 Bowl-Float 499812 Gasket Set-Carburetor 691000 :I:Q Seal-Throttle Shaft 690234 :I:Q Gasket-Plate 691243 Fan-Flywheel 691247 Retainer-Fan 690954 Nipple-Oil Filter 690770 Oil Pump Screen 690103 Label Kit 690971 +• Gasket-Rocker Cover 499599 Cover-Rocker (Cyl. No. 1) 499600 Cover-Rocker (Cyl. No. 2) 499054 Pump-Oil 690981 Rod-Push (Steel) 690982 Rod-Push (Aluminum) 690041 Filter-Oil 690972 Rocker Arm 499890 Valve Overhaul Kit 691042 Shaft-Pump 499783 Emissions Label 691265 Ring-Retaining 273694 Owner's Manual 691032 • O-Ring Seal (Dipstick Tube) 691293 Retainer-Brush 690973 Rocker Arm Pivot 93621 Screw (Alternator) 690987 :I:Q O-Ring Seal (Solenoid Retainer) 690988 :I:Q O-Ring Seal-Fuel Transfer Tube 690990 Q Screw (Cover Plate) 690991 Screw (Fuel Transfer Tube 690992 Screw (Float Bowl) 690990 O Screw (Carburetor Nozzle) 407777-0027-E1 Replacement Engine DESCRIPTION RPM Settings: Q 4- Included Included Included Included Low Speed: 1900-2100 High Speed: 3000-3200 in in in in Gasket Gasket Gasket Gasket Set, Set, Set, Set, Ref. Ref. Ref. Ref. No. No. No. No. 358 121 977 1033 NOTE: All component dimensions given in U.S.inches 1 inch = 25.4 mm 50 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND NOT ACROSS HILL O1 =.L SIGHT AND HOLD THIS SKY LINE OR TREE. LEVEL WITH / 15 MAX. Operate your Tractor up and down the face of slopes (not greater than 15 ), never across the face. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes. DOWN HILL, Just Call: 1-800-4-MY-HOME ® (1-800-469-4663) 24 hours a day, 7 days a week For the repair of major brand appliances in your own home... no matter who made it, no matter who sold it! For your nearest Sears Parts and Service location, to bring in products like vacuums, lawn equipment and electronics. For Sears Parts & Service, to order the replacement parts, accessories and owner's manuals that you need to do-it-yourself. www.sears.ca To purchase or inquire about a Sears Maintenance Agreement, call: 1-800-361-6665 9 a.m. - 8 p.m. EST, Mon.- Fri., 4 p.m. Sat. Pour service en fran?ais: 1-800-LE-FOYER Mc (1-800-533-6937) www.sears.ca 8EARS HomeGentral® (_)/ TMTrademarks of Sears, Roebuck and Co. used under license by Sears Canada MC/MDMarque de commerce / depos6e de Sears, Roebuck and Co. utilisee en vertu d'une licence de Sears Canada 178199 Rev. 2 6.26.01 JH/RD/JH © Sears PRINTED IN U.S.A.
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