Craftsman 944609900 User Manual LAWN TRACTOR Manuals And Guides 99020013

CRAFTSMAN Lawn, Tractor Manual 99020013 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

User Manual: Craftsman 944609900 944609900 CRAFTSMAN LAWN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN LAWN TRACTOR #944609900. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman LAWN TRACTOR Manual

Open the PDF directly: View PDF .
Page Count: 60

SEARS

OWNER'S

MANUAL

MODEL NO.

944.609900

Caution:

Read and follow

all Safety Rules

and Instructions

Before Operating

This Equipment

CRRFTSMU

20.0 HP

ELECTRIC START

46" MOWER

AUTOMATIC

GARDEN TRACTOR

• Assembly

•Operation

•Customer Responsibilities

•Service and Adjustments

•Repair Parts

Sears Canada, Inc., Toronto, Ontario M5B 2B8

SAFETY RULES A

Safe Operation Practices for Ride-On Mowers

IMP_)RTANT: THIS CU']-FING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING

OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS

INJURY OR DEATH.

I. GENERAL OPERATION

Read, understand, and follow all instructions in the manual

and on the machine before starting.

Only allow responsible adults, who are familiar with the

instructions, to operate the machine.

•Clear the area of ob acts such as recks, toys, wire, etc.,

which could be picked up and thrown by the bade.

•Be sure the areais clear of other people before mowing. Stop

machine if anyone enters the area.

Never carry passengers.

Do not mow in reverse unless absolutely necessary. Always

look down and behind before and while backing.

Be aware of the mower discharge direction and do not point

it at anyone. Do not operate the mower without either the

entire grass catcher or the guard in place.

Slow down before turning.

Never leave a running machine unattended. Always turn off

blades, set parking brake, stop engine, and remove keys

before dismounting.

Tum off blades when not mowing.

Stop engine before removing grass catcher or unclogging

chute,

Mow only in daylight or good artificial light.

Do not operate the machine while under the influence of

alcohol or drugs.

Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unloading the machine into

a trailer or truck.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipover

accidents, which can result in severe injury or death. All slopes

require extra caution. If you cannot back upthe slope or ifyoufeel

uneasy on it, do not mow it.

DO:

Mow up and down slopes, not across.

Remove obstacles such as recks, tree limbs, etc.

Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine. Tall grass can hide obstacles.

•Use slow speed. Choose a low gear so that you will not have

to stop or shift while on the slope.

Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability.

Usa extra care with grass catchers or other attachments.

These can change the stability of the machine.

Keep all movement on the slopes slowand gradual. Do not

make sudden changes in speed or direction.

Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly straight down the

slope.

DO NOT:

Do not turn on slopes unless necessary, end then, turnslowly

and gradually downhill, ifpossible.

Do not mow near drop-offs, ditches, or embankments. The

mower could suddenly turn over if a wheel is over the edge

of a cliff or ditch, or it an edge caves in.

Do not mow on wet grass. Reduced traction could cause

sliding•

•Do not try to stabilize the machine by puttingyour foot on the

ground.

Do not use grass catcher on steep slopes.

IlL CHILDREN

Tragic accidentscan occur if the operator is not alert to the

presenceofchildren.Childrenare oftenattracted tothe machine

andthe mowingactivity. Neverassumethat childrenwillremain

whereyoulastsawthem.

•Kaspchildranoutofthe mowingarea andunderthewatchful

care of anotherresponsibleadult.

Be alertand tum machineoft i| childrenenterthe area.

Beforeand when backing,lookbehind and downforsmall

children.

Never carrychildren. They may fall off and be seriously

injuredorintederewithsafemachineoperation.

•Neverallowchildrento operatethe machine.

Use extra care when approachingblind comers, shrubs,

trees,or otherobjectsthat may obscurevision.

IV. SERVICE

•Usaextracareinhandlinggasolineandotherfuels. Theyare

flammable and vaporsare explosive.

Use onlyan approvedcontainer.

Never remove gas cap or add fuel with the engine

running. Allowengineto cool beforerefueling. Do not

smoke.

Neverrefuelthe machineindoors.

Neverstorethe machineorfuel containerinsidewhere

thereis an openflame, suchas awater heater.

•Neverruna machineinsidea closedarea.

•Keepnutsandbolts,especiallybladeattachmentbolts,tight

and keepequipmentingoodcondition.

Never tamper with safety devices. Check their proper

operationregularly.

Keepmachinefree of grass,leaves,orotherdebrisbuild-up.

Clean oil or fuel spillage. Allow machine to cool before

storing.

Stop and inspectthe equipmentif you strike an object.

Repair,if necessary,beforerestarting.

Nevermakeadjustmentsor repairswiththe enginerunning.

•Grasscatchercomponentsaresubecttowear,damage,and

deterioration,which could expose mov ng parts or a ow

objectsto be thrown. Frequentlycheck componentsand

replacewithmanufacturer'srecommendedparts,whennec-

essary.

•Mowerbladesare sharpandcan cut. Wrap the blade(s)or

weargloves,and usa extracautionwhenservicingthem.

Check brake operationfrequently. Adjustand serviceas

required.

Look for this symbol to point out impor-

tant safety precautions. It means

CAUTIONI!! BECOME ALERT!![ YOUR

SAFETY IS INVOLVED.

CAUTION: Always disconnect spark

plug wire and place wire where it cannot

contact spark plug in order to prevent

accidental starting when setting up,

transporting, adlusting or making

repairs.

CONGRATULATIONS on your purchase of aSears

Tractor. It has been designed, engineered and manufac-

tured to give you the best possible dependability and

pedormance.

Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Authorized

Service Centre/Department We have competent, well-

trained technicians and the proper tools to service or repair

this tractor.

Please read and retain this manual. The instructions will

enable you to assemble and maintain your tractor properly.

Always observe the "SAFETY RULES",

MODEL

NUMBER 944.609900

SERIAL

NUMBER

DATEOFPURCHASE

THE MODEL AND SERIAL NUMBERS WILL BE FOUND

ON A PLATE UNDER THE SEAT.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE

FOR FUTURE REFERENCE.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod-

uct. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

•Read and observe the safety rules.

•Follow a regular schedule inmaintaining, cadng for and

using your tractor.

•Follow the instructions under"Customer Responsibili-

ties" and =Storage" sections of this owner's manual.

PRODUCT SPECIFICATIONS

HORSEPOWER: 20.0

GASOLINECAPACITY 3.5 GALLONS

AND TYPE: UNLEADED REGULAR

iOIL TYPE (API-SF/SG/SH): SAE t0W30 (above 32°F'/

SAE 5W-30 (below 32°F)

OIL CAPACITY: W/FILTER: 4.2 PINTS

W/O FILTER: 3.7 PINTS

SPARK PLUG: CHAMPION RC12YC

3AP: .030")

VALVE CLEARANCE: NOT ADJUSTABLE

GROUND SPEED (MPH): FORWARD: 0- 5,8

REVERSE: 0-2.1

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

CHARGING SYSTEM: t 5 AMPS @ 3600 RPM

BATTERY: AMP/HR: 35

MIN. CCA: 280

CASE SIZE: U1R

BLADE BOLT TORQUE: 27-35 FT. LBS.

WARNING: This tractor is equipped with an internal

combustionengine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-cov-

ered land unless the engine's exhaust system is equipped

witha spark arrester meeting applicable local or state laws

(if any). If a spark arrestar is used, it should be maintained

in effective working order by the operator.

A spark arrester for the muffler is available through your

nearest Sears Authorized Service Centre/Depadment (See

REPAIR PARTS section of this manual).

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 16-19

WARRANTY .................................................................. 4

ASSEMBLY .......................................................... ,.... 6-9

OPERATION ........................................................... 10-15

MAINTENANCE SCHEDULE ...................................... 16

SERVICE AND ADJUSTMENTS ............................ 20-26

STORAGE ................................................................... 27

TROUBLESHOOTING ............................................ 28-29

REPAIR PARTS -TRACTOR ................................. 32-49

REPAIR PARTS -ENGINE .................................... 50-57

PARTS ORDERING/SERVICE ................ BACK COVER

LIMITED TWO (2) YEAR WARRANTY ON CRAFTSMAN TRACTOR (RIDING EQUIPMENT)

For two (2) years from date of purchase Sears Canada, Inc. will repair or replace at Sears option free of charge parts which are

defective as a result of matedal or workmanship.

FULL ONE (1) YEAR WARRANTY ON BAI-I'ERY

For one (t) year from date of purchase, if any battery included with this riding equipment proves defective in matedal or

workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge.

COMMERCIAL OR RENTAL USE

Warranty on Riding Equipment used for commercial or rental purposes is limited to ninety (90) days.

This Warranty does NOT cover:

1. Pre-delivery set-up.

2. Tire replacement or repair caused by punctures from outside objects (such as nails, thorns, stumps, or glass).

3. Expendable items which become worn dudng normal use, such as blades, spark plug, air cleaners and belts.

4. Repairs necessary because of operator abuse or negligence, including damaged jackshaft or mandrel and the

failure to operate and maintain the equipment according to the instructions contained In the Owner's Manual.

5. In Home service.

Warranty service is available by returning the Craftsman Riding Equipment to the nearest Sears Service Centre/Department in

Canada. This warranty applies only while this product is in use in Canada.

This warranty is in addition to any statutory warranty and does not exclude or limit legal dghts you may have but shall run

concurrently with applicable provincial legislation. Furthermore, some provinces do NOT allow limitation on how long an implied

warranty will last so the above limitationsmay not apply to you.

SEARS CANADA, INC., TORONTO, ONTARIO M5B 2B8

CONTENTS OF HARDWARE PACK

Parts Bag contents

(1) Shoulder

Bolt 5/16-18

(1) Knob

(1) Washer 17/32

1-3/16 x 12 Gauge

(2) Screws #10 x518 (2) Lock Washers #10

(2)Weld Nuts #10_

(2) Washers 3/16 x 3/4 x 16 Gauge

(3) Retainer Springs

_ _ J 14) Retainer Springs

I (single loop)

_(2) Hex Bolts _(2) Keps

1/4-20 x 3/4 Nuts114-20

Parts packed separately in carton

Seat

Mulcher

Plate Steering

Wheel

Manual Parts Bag

Parts bag contents not shown full size

_(2)Washers 3/8

(2) Shoulder _x 7/8 x 14 Gauge

Bolts _J (2) Front Link Assemblies

¢" L_% ii

Steering'-O--((2) Latch Hook

Wheel Assemblies

Gauge Insert

Wheels /-----------3 (2) Center-

,4= @,ookNuts

(2) Keys

Slope Sheet

Steering Sleeve

Extension

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.

To ensgre safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use

the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard

wrench sizes are listed.

(2) 7/16" wrenches (1) Tire pressure gauge

(1) 9/16" wrench (1) Utility knife

(1) 1/2" wrench (1) 3/4" socket w/drive ratchet

(1) Pliers (1) PhillipsScrewddver

When right or left hand is mentioned in this manual, it

means when you are in the operating position (seated

behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

•Remove all accessible loose parts and parts cartons

from carton (See page 5).

•Cut, from top to bottom, along lines on all four corners

of carton, and lay panels flat.

•Remove mower and packing materials.

•Check for any additional loose parts or cartons and

remove.

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

•Remove hex bolt, lock washer and large flat washer

from steering shaft.

•Positionfront wheels of the tractor so they are pointing

straight forward.

•Slide the steering sleeve over the steering shaft.

•Align tabs and press steering sleeve extension into

bottom of steering wheel.

•Position steering wheel so cross bars are horizontal

(left to right) and slide onto steering wheel adapter.

•Secure steering wheel to steering shaft with hex bolt,

lockwasher and large flat washer previously removed.

Tighten securely.

•Snap steedng wheel insert into center of steering

wheel.

•RemoVe protective materials from tractor hood and

grill.

IMPORTANT: CHECKFORAND REMOVEANY STAPLES

IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR

IS TO ROLL OFF SKID.

I_1 _/STEEr'NGWHEEL

_..___F._ INSERT

_,._--.--- HEX BOLT

_LOCK WASHER

@_ TEERING

WHEEL

STEERING

WHEEL ----.........,,_ JABS

ADAPTER _

STEERING SHAFT

STEERING _- I

SLEEVE

EXTENSION

%\*1

STEERING

SLEEVE

FIG. 1

TO ROLLTRACTOR OFF SKID (See Operation

section for location and function of controls)

•Press lift leverplunger and raise attachment lift lever to

its highest position.

• Release parking brake by depressing clutch/brake

pedal.

• Place freewheel control in freewheelingposition to

disengage transmission (See "TO TRANSPORT" in

the Operation section of this manual).

Roll tractor forward off skid.

ASSEMBLY

HOW TO SET UP YOUR TRACTOR

CONNECT BATTERY (See Fig. 2)

CAUTION: Do not short battery termi-

nals by allowing a wrench or any other

object to contact both terminals at the

same time. Before connecting battery,

remove metal bracelets, wristwatch

bands, rings, etc.

Positive terminal must be connected

first to prevent sparking from acciden-

tal grounding.

•Lift hood to raised position.

•Open terminal access doors, remove terminal protec-

tive caps and discard.

•If this battery is put into service after month and year

indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 amps.

•First connect RED battery cable to positive (+) battery

terminal with hex bolt and keps nut as shown. Tighten

securely,

•Connect BLACK grounding cable to negative (-) bat-

tery terminal with remaining hex bolt and keps nut.

Tighten securely.

•Close terminal access doors.

Use terminal access doors for:

•Inspection for secure connections (to tighten hard

ware).

•Inspection for corrosion.

•Testing battery.

• Jumping (if required).

•Periodic charging.

DISCARD

TERMINAL

PROTECTIVE KEPS HEX BOLT

.... _,,:y , o"

TERM,N;,i.:J i

ACCESS

DOOR .: _ _'F_.mm_ posrrlvs

2'_'%"-..., j

. GATIVE

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment knob.

•Remove cardboard packing on seat pan.

•Place seat on seat pan and assemble shoulder bolt.

Tighten shoulder bolt securely.

•Assemble adjustment knob and flat washer Ioossty.

Do not tighten.

•Lower seat into operating position and sit on seat.

•Slide seat untila comfortable positionis reached which

allows you to press clutch/brake pedal all the way

down.

•Get off seat without moving its adjusted position.

•Raise seat and tighten adjustment knob securely.

SEAT

SEATPAN

SHOULDER

BOLT

ADJUSTMENT

KNOB

FIG. 3

.FLAT

WASHER

CHECK TIRE PRESSURE

The tires on your tractor were ovefinflated at the factoryfor

shipping purposes. Correct tire pressure is important for

best cutting performance.

• Reduce tire pressure to PSI shown in "PRODUCT

SPECIFICATIONS" section of this manual.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see

that the brake is properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments section of this

manual.

FIG. 2

ASSEMBLY

INSTALL MOWER AND DRIVE BELT (See

Figs. 4and 6)

Be sure tractor is on level surface and mower suspension

arms are raised with attachment liftcontrol. Engage park-

ing brake.

•Cut and remove ties securing anti-sway bar and belts.

Swing anti-sway bar to left side of mower deck.

•Slide mower undertractorwith discharge guard to right

side of tractor.

IMPORTANT: CHECK BELT FOR PROPER ROUTING IN

ALL MOWER PULLEY GROOVES. INSTALL BELT INTO

ELECTRIC CLUTCH PULLEY GROOVE.

•Install one front link in top hole of the R.H. front mower

bracket and R.H. front suspension bracket. Retain with

two single loop retainer springs as shown.

•Installsecond front linkin L.H. front suspension bracket

only and retain with single loop retainer spring as

shown.

•Turn height adjustment knob counterclockwise until it

stops.

•Lower mower linkage with attachment liftcontrol.

•Place the L.H. suspension arm on inward pointing deck

pin. If necessary, rockand raise front of mower to align

deck pin with the hole in suspension arm. Retain with

double loop retainer spring with loops down as shown.

•Slide left side of mower back and installthe unattached

front link in top hole of the LH. front mower'bracket.

Retain with single loop retainer spring as shown.

DOUBLE LOOP

RETAINER SPRING

CHASSIS (Inward pointing

BRACKET deck plns)

Place the R.H. suspension arm on inward pointing

deck pin. If necessary, rock and raise front of mower

to align deck pin with the hole in suspension arm.

Retain withdouble loop retainer springwithloopsdown

as shown.

•Connect anti-sway bar to chassis bracket under left

footrest and retain with double loop retainer spring.

•Turn height adjustment knob clockwise to remove

slack from mower suspension.

•Raise mower to highest position.

•Assemble.gauge wheels (See "TO ADJUST GAUGE

WHEELS in the Operation section of this manual).

CHECK MOWER LEVELNESS

For best cutting results, mower should be properly leveled.

See "TO LEVEL MOWER HOUSING" in the Service and

Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion, mower

drive, and mower blade drive belts in the Service and

Adjustments section of this manual. Verify that the belts

are routed correctly.

SUSPENSION

ARMS

ELECTRIC

CLUTCH

PULLEY'

FRONT

MOWER

BRACKET

FRONT

SUSPENSION

BRACKETS

SHOULDER

BOLT

GAUGE

WHEEL

3_WASHER

"USE PLIERS FOR

RETAINERSPRINGS

3/8-16

CENTER

LOCKNUT

DOUBLELOOP

RETAINER

SPRING ANTI-SWAY

BAR

IDLER

PULLEY

FIG. 4

SINGLE

LOOP

RETAINER

SPRINGS

DISCHARGE GUARD

ASSEMBLY

DEFLECTOR

SHIELD

INSTALL MULCHER PLATE (See Figs. 5A and

5B)

•Install two latch hooks to mulcher plate using screw,

washer, lock washer, and weld nut as shown.

NOTE: Pre-assemble weld nut to latch hook by inserting

weld nut from the top with hook pointing down.

•Tighten hardware securely.

• Raise and hold deflector shield in upright position.

•Place front of mulcher plate over front of mower deck

opening and slide into place, as shown.

•Hook front latch into hole on front of mower deck.

•Hook rear latch into hole on back of mower deck.

&CAUTION: Do not remove discharge

guard from mower. Raise and hold

guard when. attaching mulcher p.late.

and allow it to rest on plate while m

operation.

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in asafe place.

Your mower is now ready for discharging or installation of

optional grass catcher accessory.

NOTE: It is not necessaryto change blades. The mulcher

blades are designed for discharging and bagging also.

WELD NUT

FROM THE TOP

HOOK POINTS

DOWN

LOCK

WASHER

ISCREW

LATCH

HOOK

WASHER

MULCHER

PLATE

LOCK

WASHER

'_'_SCREW

WELD

NUT

FIG. 5A

LATCH

HOOKS

FIG. 5B

,/CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE

THE BEST PERFORMANCE AND SATISFA CTION FROM

THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

/All assembly instructions have been completed.

/No remaining loose parts in carton.

,,1 Battery is properly prepared and charged. (Minimum

1 hour at 6 amps).

,/ Seat is adjusted comfortably and tightened securely.

,/ All tires are properly inflated. (For shipping purposes,

the tires were ovednflated at the factory).

/Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be

properly inflated for leveling).

,/ Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

,/ Check wiring. See that all connections are stillsecure

and wires are properly clamped.

,/ Before drivingtractor, be sure freewheel control is in

drive position.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA ATTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

/Engine oil is at proper level.

,/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

/Become familiar with all controls -their location and

function. Operate them before you start the engine.

,/ Be sure brake system is in safe operating condition.

,/ It is important to purge the transmission before operat-

ingyour tractorfor the firsttime. Followproper starting

and transmissionpurging instructions(See"TO START

ENGINE' and "PURGE TRANSMISSION" in Opera-

tion section of this manual).

OPERATION

These symbols may appear on your tractor or in literature supplied withthe product. Learn and understand their meaning.

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON OVER TEMP

LIGHT

FUEL

CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED

LOCK LOCKED

! R N H L

_1_ REVERSE NEUTRAL HIGH LOW PARKING BRAKE

MOWER LIFT

ATTACHMENT

CLUTCH ENGAGED

ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS

CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY IGNITION FREEWHEEL

(Automatic Models only)

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR.

Compare the illustrationswith your tractor to familiarize yourselfwith the location of various controls and adjustments. Save

this manual for future reference.

THROI-I'LECONTROL

AMMETER ATTACHMENT LIGHT SWITCH

CLUTCH SWITCH POSITION

CHOKE CONTROL

LIFT LEVER

PLUNGER

LIFT LEVER

CLUTCH/BRAKE

PEDAL

HEIGHT

ADJUSTMENT

KNOB

IGNITION SWITCH

- PARKING BRAKE

LEVER

MOTION

CONTROL

LEVER

FREEWHEEL

CONTROL

FIG. 6

Our tractors conform to the safety standards of the American National Standards Institute.

A'B'ACHMENT CLUTCH SWITCH -Used toengage mower

blades or other attachments mounted to your tractor.

LIFT LEVER - Used to raise and lower mower deck or other

attachments mounted to your tractor.

CLUTCH/BRAKE PEDAL -Used for declutching and

braking the tractor and starting the engine.

MOTION CONTROL LEVER -Selects the speed and

direction of tractor.

CHOKE CONTROL - Used when starting a cold engine.

LIGHT SWITCH - Turns the headlights on end off.

LIFT LEVER PLUNGER - Used to release attachment lift

lever when changing its position.

THROTTLE CONTROL - Used to control engine speed.

FREEWHEEL CONTROL - Disengages transmission for

pushing or slowly towing the tractor with the engine off.

IGNITION SWITCH - Used to start and stop the engine.

AMMETER - Indicates battery charging (+) or discharging

(-).

PARKING BRAKE LEVER - Locks clutch/brake pedal into

the brake position.

HEIGHT ADJUSTMENT KNOB- Used to adjust the mower

height.

OPERATION

IThe operation of any tractor can result in foreign objects thrown into the eyes, which can result I

in severe eye damage. Always wear safety glasses or eye shields while operating your tractor I

or performing any adjustments or repairs. We recommend a wide vision safety mask over

spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 7)

Your tractor isequipped with an operator presence sensing

switch. When engine is running, any attempt by the

operator to leave the seat without first setting the parking

brake will shut off the engine.

•Depress clutch/brake pedal into full =BRAKE" position

and hold.

•Place parking brake lever in=ENGAGED" positionand

release pressure fromclutch/brake pedal. Pedal should

remain in =BRAKE" position. Make sure parking brake

will hold tractor secure,

PUSHINTO

THROTrLE "DISENGAGE"

CONTROLLEVER

ATTACHMENT CLUTCH

SWITCH PULL OUT TO

"ENGAGE"

CONTROL

PosmoN LEVER

CHOKE BRAKE

CONTROL "ENGAGED"

PosmoN

HEIGHT "DISENGAGED"

ADJUSTMENT POSITION

KNOB

FIG. 7

STOPPING (See Fig. 7)

MOWER BLADES -

• To stop mower blades,move attachment clutch switch

to "DISENGAGED" position.

GROUND DRIVE -

• To stop ground drive, depress clutch/brake pedal into

full =BRAKE" position..

•Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED.

ENGINE -

•Move throttle control to slow position.

NOTE: Failure to move throttle controlto slow positionand

allowing engine to idle before stopping may cause engine

to =backfire".

• Turn ignition key to =OFF" position and remove key.

Always remove key when leaving tractor to prevent

unauthorized use.

•Never use choketo stop engine.

IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY

POSITION OTHER THAN "OFF" WILL CAUSE THE

BATTERY TO BE DISCHARGED, (DEAD).

NOTE: Under certain conditions when tractor is standing

idle withthe engine running,hotengine exhaust gases may

cause =browning" of grass. To eliminate this possibility,

always stopengine when stopping tractor on grass areas.

CAUTION: Always stop tractor com- |

pletely, as described above, before leav- I

ing the operator's position; to empty

grass catcher, etc.

TO USE CHOKE CONTROL (SEE FIG. 7)

Use chokecontrolwhenever you are starting a cold engine.

Do not use to start a warm engine.

•To engage choke control, pull knob out. Slowly push

knob in to disengage.

TO USE THROTTLE CONTROL (See Fig. 7)

Always operate engine at full throttle.

•Operating engine at less than full throttle reduces the

battery charging rate.

•Fullthrottle offersthe best bagging and mower perfor-

mance.

TO MOVE FORWARD AND BACKWARD

(See Fig. 7)

The direction and speed of movement is controlled by the

motion control lever.

• Start tractor with motion control lever in neutral (N)

position.

•Release parking brake and clutch/brake pedal.

•Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT

(See Rg. 7)

The cuttingheightis controlledbytumingthe heightadjustment

knobin desireddirection.

•Turnknobclockwise(r'_) to raisecuttingheight.

Turn knob counterclockwise(1_) to lower cuttingheight.

The cuttingheight range isappro)dmately1-1/2" to 4-1/2". The

heights are measuredfrom the ground to the blade tipwith

engine not running. These heights are approximate and may

varydepending upon soil conditions,height of grass andtypes of

grass being mowed.

• The average lawn should be cut to approximately2-1/2

inchesduringthecoolseasonandtoover3inchesduringhot

months. Forhealthierand betterlookinglawns, mow often

and aftermoderategrowth.

•ForbestcutlJngperformance,grassover6 inchesin height

shouldbemowedtwice.Makethefirstcutrelativelyhigh;the

secondto desiredheight.

OPERATION

TO ADJUST GAUGE WHEELS (See Fig. 8)

Gauge wheels are properly adjusted when they are slightly

off the ground when mower is at the desired cutting height

in operating position. Gauge wheels then keep the deck in

proper position to help prevent scalping in most terrain

conditions.

• Adjust gauge wheels withtractor on a flat level surface.

•Adjust mower to desired cutting height (See =TO AD-

JUST MOWER CUTTING HEIGHT"in the Operation

section of this manual).

•With mower in desired height of cut position, gauge

wheels should be assembled so they are slightlyoff the

ground. Install gauge wheel in appropdate hole with

shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and

tighten securely.

• Repeat for opposite side installing gauge wheel in

same adjustment hole.

GAUGE

WHEEL

MOUNTING

3/8-16

LOCKNU1

SHOULDER

BOLT

FIG. 8

TO OPERATE MOWER (See Figs. 6 and 7)

Yourtractor isequipped with an operator presence sensing

switch. Any attempt by the operator to leave the seat with

the engine running and the attachment clutch engaged will

shut off the engine.

•Select desired height of cut.

•Lower mower with attachment liftcontrol.

•Start mower blades by engaging attachment clutch

control.

•TO STOP MOWER BLADES - disengage attachment

clutch control. :

CAUTION: Do not operate the mower

withouteither the entire grass catcher,

on mowers so equipped, or the dis-

charge guard in place.

GUARD

FIG. 9

TO OPERATE ON HILLS

I& CAUTIQN: Donotdriveupordown I

hills with elopes greater than 15° and

do not drive across any slope. 13

• Choose the slowest speed before starting up or down

hills.

•Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to

slower position.

•If stopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking

brake.

•Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED.

•To restartmovement, slowly release parking brake and

clutch/brake pedal.

•Slowly move motion control lever to slowest setting.

•Make all turns slowly.

TO TRANSPORT (See Figs. 6 and 10)

When pushing ortowingyour tractor, be sure to disengage

transmission by placing freewheel control in freewheeling

position. Free wheel control is located at the roar drewbar

of tractor.

Raise attachment liftto highest position with attach-

ment lift control.

•Remove retainer spring from freewheel control rod.

•Push control rod in to disengage transmission and

reinsert retainer spring into control rod hole now on

back side of the bracket.

Do not push or tow tractor at more than two (2) MPH.

•To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage when transporting

your tractor on a truck or a trailer, be sure hood is closed

and secured to tractor. Use an appropriate means of tying

hood to tractor (rope, cord, etc.).

FIG. 10

TOWING CARTS AND OTHER ATrACHMENTS

Tow only the attachments that are recommended by and

comply with specifications of the manufacturer of your

tractor. Use common sense when towing. Too heavy of a

load,while ona slope, is dangerous. Tires can losetraction

with the ground and cause you to lose control of your

tractor.

OPERATION

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 11)

•The engine in your tractor has been shipped, from the

factory, already filled with summer weight oil.

•Check engine oil with tractor on level ground.

•Unthread and remove oil flUcap/dipstick; wipe oil off.

Reinsert the dipstick intothe tube end rest oilfillcap on

the tube. Do notthread the cap onto the tube. Remove

and read oil level. If necessary, add oil until "FULL"

mark on dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" in the

Customer Responsibilities section of this manual).

• To change engine oil, see the Customer Responsibili-

ties section in this manual.

ENGINE OIL FILL

CAP/DIPSTICK

FIG. 11

ADD GASOLINE

•Fill fuel tank. Use fresh, clean, regular unleaded

gasoline with a minimum of 87 octane. (Use of leaded

gasoline will increase carbon and lead oxide deposits

and reduce valve life). Do not mix oil with gasoline.

Purchase fuel in quantities that can be used within 30

days to assure fuel freshness.

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING.

WARNING: Experience indicates that alcohol blended

fuels (called gasohol or using ethanol or methanol) can

attract moisture which leads to separation and formation of

acids during storage. Acidic gas can damage the fuel

system of an engine while in storage. To avoid engine

problems, the fuel system should be emptied before stor-

age of 30 days or longer. Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are

empty. Use fresh fuel next season. See Storage Instruc-

tions for additional information. Never use engine or

carburetor cleaner products in the fuel tank or permanent

damage may occur.

I& CAUTION: Fill to bottom of gas tank I

filler neck. Do not overfill, Wipe off any I

spilled oil or fuel. Do not store, spill or

use gasoline near an open flame.

TO START ENGINE (See Fig. 7)

When starting the engine for the first time or if the engine

has run out of fuel, it will take extra cranking time to move

fuel from the tank to the engine,

Be sure freewheel control is in the transmission en-

gaged position.

•Sit on seat in operating position, depress clutch/brake

pedal and set parking brake.

•Place motion control lever in neutral (N) position.

•Move attachment clutch to'DISENGAGED" position.

•Move throttlecontrol to fast position

•Pull choke control out for acold engine start attempt.

For a warm engine start attempt the choke control may

not be needed.

NOTE: Before starting, read the warm and cold starting

procedures below.

•Insertkeyinto ignitionandturnkeyclockwise to=START,,

position and release key as soon as engine starts. Do

not run starter continuously for more than fifteen sec-

onds per minute. If the engine does not start after

several attempts, push choke control in, wait a few

minutes and try again. If engine stilldoes notstart, pull

the choke control out and retry.

WARM WEATHER STARTING (50° F and above)

•When engine starts, slowly push choke control in until

the engine begins to run smoothly. If the engine starts

to run roughly, pullthe choke control out slightly for a

few seconds and then continue to push the control in

slowly.

•The attachments and grounddrive can now be used. If

the engine does notaccept the load, restart the engine

and allow ittowarm up forone minute usingthe choke

as described above.

COLD WEATHER STARTING (50° F and below)

•When engine starts, slowly push choke control in until

the engine begins to run smoothly. Continue to push

the choke control in small steps allowing the engine to

accept small changes in speed and load, until the

choke control is fully in. If the engine starts to run

roughly, pull the choke control out slightly for afew

seconds and then continue to push the control in

slowly. This may require an engine warm-up period

from several seconds to several minutes, depending

on the temperature.

AUTOMATIC TRANSMISSION WARM UP

•Before driving the unit in cold weather, the transmis-

sion should be warmed up as follows:

•Be sure the tractor is on level ground.

•Place the motion control lever in neutral.

Release the parking brake and let the clutch/brake

slowly return to operating position.

•Allow one minute for transmission to warm up.

This can be done dudng the engine warm up

period.

•The attachments can be usedduring the engine warm-

up pedod after the transmission has been warmed up

and may requirethe choke controlbe pulled out slightly.

NOTE: If at ahigh altitude (above 3000 feet) or in cold

temperatures (below 32 F) the carburetor fuel mixture may

need to be adjustedfor best engine performance. See "TO

ADJUST CARBURETOR" inthe Service and Adjustments

section of this manual.

OPERATION

PURGE TRANSMISSION •

CAUTION: Never engage or disengage [

AI freewheel lever while the engine is run- I

I ning. I

To ensure proper operation and performance, it is recom-

mended that the transmission be purged before operating

tractor for the first time. This procedure will remove any

trapped air inside the transmission which may have devel-

oped during shipping of your tractor.

IMPORTANT: SHOULDYOURTRANSMISSION REQUIRE

REMOVAL FOR SERVICE OR REPLACEMENT, IT

SHOULD BE PURGED AFTER REINSTALLATION

BEFORE OPERATING THE TRACTOR.

•Place tractor safely on level surface withengine off and

parking brake set.

Disengage transmission by placing freewheel control

in freewheeling position (See "TO TRANSPORT" in

this section of manual).

Sitting inthe tractor seat, start engine. After the engine

is running, move throttle control to slow position. With

motion control lever in neutral (N) position, slowly

disengage clutch/brake pedal.

•Move motion control lever to full forward position and

hold for five (5) seconds. Move lever to full reverse

position and hold for five (5) seconds. Repeat this

procedure three (3) times.

NOTE: Duringthis procedure there will be no movement of

drive wheels. The air is being removed from hydraulicdrive

system.

•Move motioncontrolleverto neutral (N) position. Shut-

off engine and set parking brake.

•Engage transmission by placing freewheel control in

drivingposition(See "TO TRANSPORT" inthis section

of manual).

•Sittinginthe tractor seat, start engine. Afterthe engine

is running, move throttle control to half (1/2) speed.

With motion control lever in neutral (N) position, slowly

disengage clutch/brake pedal.

•Slowly move motion control lever forward, after the

tractor moves approximately five (5) feet, slowly move

motion control lever to reverse position. After the

tractor moves approximately five(5) feet return the

motioncontrol lever to the neutral (N) position. Repeat

this procedure with the motion control lever three (3)

times.

•Your tractor is now purged and now ready for normal

operation.

MOWING TIPS

•Tire chains cannot be used when the mower housingis

attached to tractor.

•Mower should be properly leveled for best mowing

performance. See "TO LEVEL MOWER HOUSING" in

the Service and Adjustments section of this manual.

•The left hand side of mower should be used for trim-

ming.

•Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the

tractor. This will result in amore even distribution of

clippings and more uniform cutting.

•When mowinp large areas, start by turning to the right

so that clippings will discharge away from shrubs,

fences driveways, etc. After one or two rounds, mow

in the opposite direction making left hand tums unt

finished (See Fig. 12). :15

If grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip-

pings. Make first cut relatively high; the second to the

desired height.

Do not mow grass when it is wet. Wet grass will plug

mower and leave undesirable clumps. Allow grass to

dry before mowing.

Always operate eng.ine at full throttle when mowing to

assure better mowing performance and proper dis-

charge of material. Regulate ground speed by select-

ing a low enough gear to give the mower cutting

_ehrformance as well as the quality of cut desired.

en operating attachments, select a ground speed

that will suit the terrain and give best performance of

the attachment bein 9 used.

FIG. 12

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP

MOWER HOUSING FREE OF BUILT-UP GRASS AND

TRASH. CLEAN AFTER EACH USE.

•The special mulching blade will recut the grass clip-

pings many times and reduce them in size so that as

they fall onto the lawn they will disperse into the grass

and not be noticed. Also, the mulched grass will

biodegrade quickly to provide nutrients for the lawn.

Always mulch with your highest engine (blade) speed

as this will provide the best recutting action of the

blades.

•Avoidcuttingyour lawn when it iswet. Wet grass tends

to form clumps and interferes with the mulching action.

The best time to mow your lawn is the early afternoon.

At this time the grass has dried and the newly cut area

will not be exposed to the direct sun.

•For best results, adjust the mower cuttingheight so that

the mower cuts off only the top one-third of the grass

blades (See Fig. 13). For extremely heavy muIching,

reduce your width of cut on each pass and mow slowly.

•Certain types of grass and grass conditions may re-

quire that an area be mulched a second time to com-

pletely hide the clippings. When doing a second cut,

mow across or perpendicular to the first cut path.

•Change your cutting pattern from week to week. Mow

northto south one weekthen change to east to west the

next week. This will help prevent matting and graining

of the lawn.

FIG. 13

CUSTOMER RESPONSIBILITIES

MAINTENANCE SCHEDULE ,*_ _ _. ,_,_ ,_'_ c,_

AS YOU COMPLETE ,_.'_ _,'_._,'_._O_-_

REGULARSERVICE _'/_/¢_'/_/¢t_//_-//_"_/T/_'-_**'S ERVICEDATES

cC:::: BTir:; rOsP:ur_:'°n _

Check Operator Presence and

TIntedock Systems

RCheck for Loose Fasteners I_ 1_7

ASharperdReplece Mower Blades II,/'=

ic Lu.deat,onC.a. ,/

0 Check Battery Level

RClean Battery and Terminals

Check Transaxle Cocting

Adjust Blade Belt(s) Tension tfs

Adjust Motion Drive Belt(s) Tension k/s

Check Engine Oil Level if V'

I Change Engine Oil _,2.3 If

EClean Air Filter VP2

NClean Air Screen V'2

Inspect Muffler/Spark Arrester If

N Replace Oil Filter (If equipped) 11_1,;

Clean Engine Cooling Fins 11_'2

Replace Spark Plug _2 I#1

Replace Air Filter Paper Cadddge

Replace Fuel Filter ¥1

1 -Chartgemomoftenwhenoperafingunderaheavytoadorinhighambienttemperatures. 5-1fequippedwfihadjustablesyotem.

2-Service more often when operatingin dirty or dusty cor_ifions. 6 - Not required if equipped with maintenance-free battery.

3 - If equipped with oil filter, change oil every 50 hours. 7 - Tighten front Bxle pk_otholt to 35 fi.-Ibs, maximum.

4 - Reptace blades mote often when mowing Insandy soil. Do not overtighlen.

GENERAL RECOMMENDATIONS

The warranty onthistractordoes notcover items that havebeen

subjected to operatorabuse ornegligence. To receivefull value

fromthe warranty,operator must maintaintractor as instructedin

this manual.

LUBRICATION CHART

(_)TIE ROD BALL JOINTS

_) SPINDLE ZEI (_

@ ®

BEARING ZERK BEARING ZERK

Some adjustmentswillneed tobe made periodicallyto properly

maintainyourtractor.

All adjustmentsin the Service and Adjustmentssectionof this

manualshouldbe checked at leastonce each season..

Once a year you should replacethe sparkplug, clean or

replaceairfilter,andcheckblades andbeltsforwear_A new

sparkplug anddean airfilterassureproperair-fuelmixture

and helpyour enginerun betterand lastlonger.

®STEERING

SECTOR GEAR "ENGINE ®

TEETH

BEFORE EACH USE

•Checkengineoillevel.

• Check brakeoperation.

•Checktire pressure.

•Checkoperatorpresenceand

interlocksystemsfor properoperation.

•Checkfor loose fasteners.

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI-

CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-

DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

(_)SPRAY SILICONE LUBRICANT (MOVE BOOTS TO LUBRICATE)

• (_GENERAL PURPOSE GREASE

(_REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

CUSTOMER RESPONSIBILITIES

TRAILING EDGE UP STAR MANDREL

ASSEMBLY

BLADE

TRACTOR

Always observe safety rules when performing any mainte-

nance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance

at highspeed in highest gear, then brake must be adjusted.

(See "TO ADJUST BRAKE" in the Service and Adjust-

ments section of this manual).

TIRES

•Maintain proper air pressure in all tires (See =PROD-

UCT SPECIFICATIONS" section of this manual).

•Keep tires free of gasoline, oil,or insectcontrol chemi-

cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to

slow leaks, tire sealant may be purchased from your local

parts dealer. Tire sealant also prevents tire dry rot and

corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock systems are

working properly. If your tractor does not function as

described, repair the problem immediately.

•The engine should not start unless the clutch/brake

pedal isfully depressed and attachement clutch control

is in the disengaged position.

• When the engine is running, any attempt bythe opera-

tor to leave the seat without first setting the parking

brake should shut off the engine.

•When the engine is running and the attachment clutch

is engaged, any attempt by the operator to leave the

seat should shut off the engine.

•The attachment clutch should never operete unless the

operator is in the seat.

BLADE CARE

For best results mower blades must be kept sharp. Re-

place bent or damaged blades.

BLADE REMOVAL (See Fig. 14)

•Raise mower to highest position to allow access to

blades.

•Remove hex bolt,lockwasher and flat washer securing

blade.

• Install new or resharpened blade with trailing edge up

towards deck as shown.

IMPORTANT: TO ENSURE PROPER ASSEMBLY,

CENTER HOLE IN BLADE MUST.ALIGN WITH STAR ON

MANDREL ASSEMBLY.

•Reassemble hex bolt, lock washer and flat washer in

exact order as shown.

• Tighten bolt securely (27-35 Ft. Lbs. torque).

IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.

HOLE

FLAT WASHEI_

iLOCK

WASHER

HEX BOLT

(GRADE 8)*

*A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIED BY SIX LINES ON THE BOLT HEAD.

FIG. 14

TO SHARPEN BLADE (See Fig. 15)

NOTE: We donot recommend sharpening blade- butifyou

do, be sure the blade is balanced.

Care should be taken to keep the blade balanced. An

unbalanced blade willcause excessive vibration and even-

tual damage to mower and engine.

•The blade can be sharpened with a file or on a gdnding

wheel. Do not attempt to sharpen while on the mower.

•To check blade balance, you will need a 5/8" diameter

steel bolt, pin, oracone balancer. (When usingacone

balancer, follow the instructions supplied with bal-

ancer).

NOTE: Do not use a nail for balancing blade. The lobes of

the center hole may appear to be centered, but are not.

•Slide blade on to an unthreaded portionof the steel bolt

or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal

position. If either end of the blade moves downward,

sharpen the heavy end until the blade is balanced.

FIG. 15

BATrERY

Your tractor has a battery charging system which is suffi-

cient for normal use. However, periodic charging of the

battery with an automotive charger will extend its life.

• Keep battery and terminals clean.

•Keep battery bolts tight.

Keep small vent holes open.

Recharge at 6-10 ampere s for I hour.

CUSTOMER RESPONSIBILITIES

NOTE: The original equipment battery on your tractor is

maintenance free. Do not attempt to open or remove caps

or covers. Adding or checking level of electrolyte is not

necessary.

TO CLEAN BATI'ERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power.

•Remove terminal guard.

•Disconnect BLACK battery cable first then RED bat-

tery cable and remove battery from tractor.

•Rinse the battery with plain water and dry.

TRANSAXLE COOLING

The fan and cooling fins of transmission should be kept

clean to assure proper cooling.

Do notattempt to clean fan or transmission while engine is

running or while the transmission is hot. To prevent

possible damage to seals, no not use high pressure water

or steam to clean transaxle.

•Inspect coolingfan to be surefan blades are intactand

clean.

• Inspect cooling fins for dirt, grass clippings and other

materials. To prevent damage to seals, do not usa

compressed air or high pressure sprayer to clean

cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid mainte-

nance is not required for the life of the transaxle. Should

the transaxle ever leak or require servicing, contact your

nearest authorized service center/department.

V-BELTS

Check V-belts for deterioration and wear after 100 hoursof

operation and replace if necessary. The belts are not

adjustable. Replace belts if they begin to slip from wear.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service

classification SF, SG, or SH. Select the oirs SAE viscosity

grade according to your expected operating temperature.

SAE VISCOSITY GRADES

-20"

-30" -20" *10" 0_10" 20" 30'

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

Change the oil after every 50 hours of operation or at least

once ayear ifthetractor is not usedfor 50 hours inone year.

Check the crankcase oil level before starting the engine

and after each eight (8) hours of operation. Tighten oil fill

cap/dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL (See Fig. 16)

Determine temperature range expected before oil change.

All oil must meet API service classification SF, SG or SH.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil fill cap/dipstick. Be careful not to allow dirt

to enter the engine when changing oil.

• Remove drain plug.

• After oil has drained completely, replace oil drain plug

and tighten securely.

Refill engine with oil through oil fill dipstick tube. Pour

slowly. Do not overfill. For approximate capacity see

"PRODUCT SPECIFICATIONS" section of this manual.

•Use gauge on oil fill cap/dipstick for checking level.

Insert dipstick into the tube and rest the oil fill cap on the

tube. Do not thread the cap onto the tube when taking

reading. Keep oil at "FULL" line on dipstick. Tighten

cap onto the tube securely when finished.

AIR SCREEN

OIL DRAIN

PLUG

ENGINE OIL

FILLER CAP/

FIG. 16

CLEAN AIR SCREEN (See Fig. 16)

Air screen must be kept free of dirt and chaff to prevent

engine damage from overheating. Clean with a wire brush

or compressed air to remove dirt and stubborn dried gum

fibers.

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the grass screen,

coolingfins, and other external surfaces of the engine are

kept clean at all times.

Every 100 hours of operation (more often under extremely

dusty, dirty conditions), remove the blower housing and

other cooling shrouds. Clean the cooling fins and external

surfaces as necessary. Make sure the cooling shrouds are

reinstalled.

NOTE: Operating the engine with a blocked grass screen,

dirty or plugged cooling fins, and/or cooling shrouds ra-

moved will cause engine damage due to overheating.

CUSTOMER RESPONSIBILITIES

AIR FILTER (See Fig. 17)

Your engine will not run properly using a dirty air filter.

Clean the foam pre-cleaner after every 25 hours of opera-

tion or every season. Service paper cartridge every 100

hoursof operation or every season, whichever occurs first.

Service air cleaner more often under dusty conditions.

•Loosen knob and remove cover.

TO SERVICE PRE-CLEANER

•Slide foam pre-cleaner off cartridge.

Wash it in liquid detergent and water.

• Squeeze it dry in a clean cloth. Allow it to dry.

•Saturate it in engine oil. Wrap it in clean, absorbent

cloth and squeeze to remove excess oil

TO SERVICE CARTRIDGE

Replace a dirty, bent, or damaged cartridge.

NOTE; Do notwash the paper cartridge or use pressurized

air, as this will damage the cartridge.

Remove nut and cartridge plate.

•Reinstall the pre-cleaner (cleaned and oiled) over the

paper cartridge.

•Check rubber seal for damage and proper position

around stud. Replace if necessary.

•Reassemble air cleaner, cartridge plate, and nut.

•Reinstall air cleaner cover and secure by tightening

knob.

CARTRIDGE

FOAM

PRE-CLEANER

CARTRIDGE

PLATE RUBBER

SEAL

FIG. 17

MUFFLER

Inspect and replace corroded muffler and spark arrester (if

equipped) as it could create a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing

season or after every 100 hours of operation, whichever

occurs first. Spark plugtype and gap setting are shown in

"PRODUCT SPECIFICATIONS" section of this manual.

ENGINE OIL FILTER

Replace the engine oil filter every season or every other oil

change if the tractor is used more than 100 hours in one

year.

IN-LINE FUEL FILTER (See Fig. 18)

The fuel filter should be replaced once each season. Iffuel

filter becomes clogged, obstructing fuel flow to carburetor,

replacement is required.

•With engine cool, remove filter and plug fuel line

sections.

•Place new fuel filter in position in fuel line with arrow

pointing towards carburetor.

•Be sure there are no fuel line leaks and clamps are

properly positioned.

•Immediately wipe up any spilled gasoline.

CLAMP

CLAMP FUEL RLTER

FIG. 18

CLEANING

• Clean engine, battery, seat, finish, etc. of all foreign

matter.

•Keep finished surfaces and wheels free ofall gasoline,

oil, etc.

•Protect painted surfaces with automotive type wax.

We do not recommend using agarden hose to clean your

tractor unless the electdcal system, muffler, air filter and

carburetor are covered to keep water out. Water in engine

can result in a shortened engine life.

SERVICE AND ADJUSTMENTS

&CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

•Depress clutch/brake pedal fully and set parking brake.

Place motion control lever in neutral (N) position.

Place attachment clutch in "DISENGAGED" position.

Turn ignition key "OFF" and remove key.

•Make sure the blades and all moving parts have completely stopped.

•Disconnect spark plug wire from spark plug and place wire where It cannot come in contact with

plug.

TO REMOVE MOWER (See Fig. 19)

•Place attachment clutch in =DISENGAGED" position.

•Turn height adjustment knob to lowest setting.

•Lower mower to its lowest position.

•Remove retainer spdng holding anti-swaybar to chas-

sis bracket and disengage anti-swaybar from bracket.

•Remove retainer springs from suspension arms at

deck and disengage arms from deck.

•Raise attachment liftto its highest position.

•Remove two retainer springs from each front link and

remove links.

•Slide mower forward and remove belt from electric

clutch pulley.

•Slide mower out from under right side of tractor.

IMPORTANT: IF AN ATTACHMENT OTHER THAN THE

MOWER DECK IS TO BE MOUNTED ON THE TRACTOR,

REMOVE THE FRONT LINKS.

TO INSTALL MOWER

Follow procedure described in =INSTALL MOWER AND

DRIVE BELT" in the Assembly section of this manual.

TO LEVEL MOWER HOUSING

Adjustthe mower while tractor is parked on level ground or

driveway. Make sure tires are properly inflated (See

=PRODUCT SPECIFICATIONS" section ofthis manual). If

tires are over or undednflated, you will not properly adjust

your mower.

ARMS

ADJUSTMENT FRONT I

NUTS SUSPENSION!

LIFT BRACKE

LINKS

SIDE-TO-SIDE ADJUSTMENT (See Figs. 19 and 20)

• Raise mower to its highest position.

•Measure height from bottom of deck curl to ground

level at front comers of mower. Distance =A" on both

sides of mower should be the same.

•If adjustment is necessary, make adjustment on one

side of mower only.

•To raise one side of mower, tighten lift link adjustment

nut on that side.

To lower one side of mower, loosen lift link adjustment

nut on that side.

NOTE: Each fullturn of adjustment nutwill change mower

height about 3/16".

•Recheck measurements after adjusting.

BOTTOM BOTTOM

FIG. 20

CHASSIS BRACKET

FRONT

SUSPENSION

BRACKET

SPRING

ANTI-SWAY

BAR SPRINGS

RETAINER

'SPRINGS

FRONT MOWER

BRACKET

FIG. 19

SERVICE AND ADJUSTMENTS

FRONT-TO-BACK ADJUSTMENT (See Figs. 21 and 22)

IMPORTANT= DECK MUST BE LEVEL SIDE-TO-SIDE. IF

THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS

N ECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS

EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-SIDE.

To obtain the best cutting results, the mower housing

should be adjusted sothe front isapproximately 118"to 112"

lower than the rear when the mower is in its highest

position.

Check adjustment on dght side of tractor. Measure dis-

tance "F" directly in front of and behind the mandrel at

bottom edge of mower housing as shown.

• Before making any necessaryadjustments, checkthat

both front links are equal in length.

•If links are not equal in length, adjust one link to same

length as other link.

•To lower front of mower housing, loosen nut"G" onboth

front links an equal number of turns.

•When distance "F" is 1/8" to 1/2" lower at front than

rear, tighten nut"H" against trunnion onboth front links.

•To raise front of mower housing, loosen nut "H" from

trunnion on both front links. Tighten nut "G" on both

front links an equal number of turns.

•When distance "F" is 1/8" to 1/2" lower at front than

rear, tighten nut "H" against trunnion on both front

links.

NOTE: Each full turn of nut =G" will change dim. "F" by

approximately 3/8".

•Recheck side-to-side adjustment.

,-, ,,,n " 'i Y MANDREL

%,.

,._ -- _-_----_-.

r! ,,

FIG. 21

BOTH FRONT LINKS MUST BE EQUAL IN LENGTH

/_,_l . _

NUT "G"

NUT "H"_

FRON1.J.._ "_

UNKS TRUNNION

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL (See Fig. 23)

•Parktractor on a level surface, Engage parking brake.

•Remove screws from L.H. mandrel cover and remove

cover,

•Roll belt over the top of L.H. mandrel pulley,

•Remove belt from electric clutch pulley,

•Remove belt from idler pulleys.

•Remove any dirt or grass clippings which may have

accumulated around mandrels and entire upper deck

surface.

•Check primary idler arm and two idlers to see thatthey

rotate freely.

Be sure spring is securely hooked to primary idler arm

and bolt in mower housing.

MOWER DRIVE BELT INSTALLATION (See Fig. 23)

•Installbelt in both idlers. Make sure belt is in both belt

keepers at the idlers as shown.

Install new belt onto electric clutch pulley.

•Roll belt into upper groove of L.H. mandrel pulley.

•Carefully check belt routing making sure belt isin the

grooves correctly and inside belt keepers.

•Reassemble L.H. mandrel cover.

I LH. SCREWS

MANDREL IDLER

=COVER PULLEYS ELECTRIC

CLUTCH

PULLEY

MOWER

DRIVE

BELT

IDLER ARM BELT

KEEPERS

FIG. 23

FIG. 22 ot

SERVICE AND ADJUSTMENTS

TO REPLACE MOWER BLADE DRIVE BELT

(See Rg. 24)

Park the tractor on level surface. Engage parking brake.

•Remove mower ddve belt(See "TO REPLACE MOWER

DRIVE BELT" in this section of this manual).

•Remove mower (See"TO REMOVE MOWER" in this

section of this manual).

•Remove screws from R.H. mandrel cover and remove

cover. Unhook spring from bolt on mower housing.

•Carefully roll belt off R.H. mandrel pulley.

•Remove belt from center mandrel pulley, idler pulley,

and L.H. mandrel pulley.

Remove any dirt or grass which may have accumu-

lated around mandrels and entire upper deck surface.

Check secondary idler arm and idler to see that they

rotate freely.

•Be sure spring is hooked in secondary idler arm and

sway-bar bracket.

•Install new belt in lower groove of L.H. mandrel pulley,

idler pulley, and center mandrel pulley as shown.

•Roll belt over R.H. mandrel pulley. Make sure belt is in

all grooves properly.

•Reconnect spring to bolt in mower housing and rein-

stall R.H. mandrel cover.

•Reinstall mower to tractor (See "INSTALL MOWER

AND DRIVE BELT" in the Assembly section of this

manual).

•Reassemble mower drive belt (See "TO REPLACE

MOWER DRIVE BELT" inthis section of this manual).

LH. MOWER

MANDREL BLADE CENTER

DRIVE BELT MANDREL

IDLER

R.H°

MANDREL

COVER

IDLERARM

SPRING SWAY-BAR

BRACKET SCREW

FIG. 24

TO ADJUST A'n'ACHMENT CLUTCH

(See Fig. 25)

The electric clutch should provide years of service. The

clutch has a built-in brake that stops the pulley within 5

seconds. Eventually, the internal brake will wear which

may cause the mower blades to not engage, or, to notstop

as required. Adjustments should be made by your nearest

authorized service center/department.

•Make sure attachment clutch and ignition switches are

in "OFF" position.

•Adjust the three nylon Iocknuts until space between

clutch plate and rotor measures .012" at all three slot

locations cut in side of brake plate.

NOTE: After installinga new electric clutch, run tractor at

full throttle and engage and disengage electric clutch 10

cycles to wear in clutch plate.

ROTOR CLUTCH PLATE

.012"

NYLON LOCKNUT(3)

FIG. 25

BRAKE PLATE

TO ADJUST BRAKE (See Fig, 26)

Your tractor is equipped with an adjustable brake system

which is mounted on the side of the transaxle.

If tractor requires more than six (6) feet stopping distance

at highspeed inhighest gear, then brake must be adjusted.

•Depressclutch/brake pedal and engage parking brake.

Measure distance between brake operating arm and

nut "A" on brake rod.

If distance is other than 1-1/2", loosen jam nut and turn

nut "A" untildistance becomes 1-1/2". Retightenjam

nut against nut "A".

Road test tractor for proper stopping distance as stated

above. Readjust if necessary. If stopping distance is

still greater than six (6) feet in highest gear, further

maintenance is necessary. Contact your nearest au-

thorized service center/department.

WITH PARKING BRAKE "ENGAGED"

,NUT "A"

OPERATING

ARM

SERVICE AND ADJUSTMENTS

TO REPLACE MOTION DRIVE BELT

(See Fig. 27)

Park the tractor on level surface. Engage parking brake.

For ease of service there is a belt installationguide decal on

bottom of left footrest.

• Remove mower (See "TO REMOVE MOWER" in this

section of this manual.)

BELT REMOVAL -

•Engage parking brake (creates slack in belt).

•Remove belt from clutching and fan idler pulleys.

•Loosen belt keeper above transaxle pulley.

•Remove belt from transaxle pulley.

•Remove belt from engine pulley and front V-idler pul-

ley.

• Pull belt out of all belt keepers and remove from tractor.

BELT INSTALLATION -

• Place V part of belt into grooves on engine pulley and

front V-idler, making sure to route belt inside of all belt

keepers.

• Route belt on right side, coming from V-idler, towards

back of tractor, above midspan belt keeper and to top

of transaxle pulley.

• Route belt on left side, coming from engine pulley,

towards back of tractor and through loop in midspan

belt keeper.

Place V part of belt into grooves on transaxle and fan

idler pulleys, making sure to route belt inside of all belt

keepers.

Retighten belt keeper above transaxle pulley.

•Place belt around clutching idlers as shown, making

sure to route belt inside of all belt keepers.

Check to be sure belt is positioned correctly and is on

proper side of all belt keepers.

•Reinstall mower.

IMPORTANT= CHECK BRAKE ADJUSTMENT.

TRACTOR V-BELT DRIVE SCHEMATIC

VIEWED FROM LH. SIDE OF TRACTOR

CLUTCHING TRANSAXLE

BELT PULLEY

KEEPER

ENGINE

PULLEY

V-IDLER KEEP!

BEL

KEEPER

AS VIEWED FROM BOTTOM

BELT

TWISTS

BELT FAN

KEEPER IDLER

FIG. 27

TO ADJUST MOTION CONTROL LEVER

(See Fig. 28)

The motioncontrol lever has been preset at the factory and

adjustment should not be necessary.

If for any reason the motion control lever will not hold its

positionwhile at aselected speed, it may be adjusted at the

friction pack located on the right side of chassis.

•Park tractor on level surface. Stop tractor by turning

ignition key to OFF position and engage parking

brake.

•Place motion control lever in neutral (N) position.

•While holding Iocknut, loosen jam nut

•Tighten Iocknut 1/4turn.

•While holding Iocknut, tighten jam nut securely.

NOTE: if for any reason the effort to move the motion

control lever becomes too excessive, reverse the above

adjustment procedure by loosening Iocknut 1/4 turn.

Road test tractor after adjustment and repeat procedure if

necessary.

TRANSMISSION REMOVAL/REPLACEMENT

Should your transmission require removal for service or

replacement, it should be purged after reinstallation and

before operating the tractor. See =PURGE TRANSMIS-

SION" inthe Operation section of this manual,

JAM

FIG. 28

TO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not horizontal (left to right)

when wheels are positioned straightforward, removesteer-

ingwheel and reassemble per instructions inthe Assembly

section of this manual.

FRONT WHEEL TOE-IN ADJUSTMENT

Frontwheel toe-in is required forproper steering operation.

Toe-in was set at the factory and adjustment should not be

necessary. If parts inthe front axle or steering mechanism

have been replaced or damaged, check toe-in End adjust

if necessary.

TO CHECK TOE-IN (See Fig. 29)

•Position front wheels straight ahead.

•Measure distance between wheels at front and rear of

tires (dimensions "A" and =B").

•Front dimension =A" should be 1/8" to 1/4" less than

rear dimension =B".

SERVICE AND ADJUSTMENTS

TO ADJUST TOE-IN (See Figs. 29 and 30)

• Loosen jam nuts at adjustment sleeves on tie rod.

•Adjusttie rod untildimension =A"is 1/8 =to 1/4" less than

dimension "B".

•Tighten jam nuts securely.

FRONT WHEEL CAMBER

The front wheel camber is notadjustable on your tractor. If

damage has occurred to affect the front wheel camber,

contact your nearest authodzed service center/depart-

ment.

_A _

FIG. 29

ADJUSTMENT

JAM NUTS

FIG. 30

TO REMOVE WHEEL FOR REPAIRS

FRONT WHEEL (See Fig. 31)

•Block up axle securely.

•Remove axle cover, retainingdng andwashers to all0w

wheel removal.

•Repair tire and reassemble.

•Replace washers and snap retaining ring securely in

axle groove.

•Replace axle cover.

REAR WHEEL -

•Block rear axle securely.

•Remove five (5) hub bolts to allow wheel removal.

•Repairtireandreassemble. Replace and tighten hub

bolts securely.

NOTE: To seal tire punctures and prevent flat tires due to

slow leaks, tire sealant may be purchased from your local

parts dealer. Tire sealant also prevents tire dry rot and

corrosion.

WASHERS

RETAINING

FIG. 31

TO START ENGINE WITH A WEAK BATTERY

(See Fig, 32)

l& CAUTION: Lead-acid batteries gener-

ateexplosive gases. Keep sparks, flame

and smoking materials away from bat-

teries. Always wear eye protection

when around batteries.

If your battery is too weak to start the engine, it should be

recharged. If =jumper cables" are used for emergency

starting, followthis procedure:

IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12

VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER

VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE

GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR

BATTERY TO START OTHER VEHICLES.

TO ATTACH JUMPER CABLES -

• Connect each end of the RED cable to the POSITIVE

(+) terminal of each battery, taking care not to short

against chassis.

•Connect one end of the BLACK cable to the NEGA-

TIVE (-) terminal of fully charged battery.

•Connect the other end of the BLACK cable to good

CHASSIS GROUND, away from fuel t6nk and battery.

TO REMOVE CABLES, REVERSE ORDER -

•BLACK cable first from chassis and then from the fully

charged battery.

RED cable last from both batteries.

,,POSlTIVE_(,)__ __'NEGATIVE" (-)

FIG. 32

SERVICE AND ADJUSTMENTS

TO REPLACE HEADLIGHT BULB

• Raise hood.

•Pull bulb holder out of the hole in the backside of the

grill.

•Replace bulb in holder and push bulb holder securely

back into the hole in the backside of the grill

• Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run

poorly, stop running, or prevent it from starting.

•Check wiring. See electdcal wiring diagram in the

Repair Parts section.

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-in fuse. The

fuse holder is located behind the dash.

TO ADJUST ATTACHMENT LIFT SPRING

(See Fig. 33)

•While holding spring bushing with wrench, loosen jam

nut.

•Turn adjustment bolt clockwise to extend spring and

reduce lifteffort for heavier attachments.

•Turn adjustment bolt counterclockwise for lighter at-

tachments.

•Retighten jam nut against spring bushing.

IMPORTANT: DO NOT ADJUST FOR MAXIMUM SPRING

TENSION WHEN USING LIGHT ATTACHMENTS SUCH

AS A MOWER. ADJUST LIFT LEVER SPRING TO AID IN

LIFTING ATTACHMENT. DO NOT OVERPOWER SPRING.

WHEN REMOVING ATTACHMENT, ALWAYS ADJUST

SPRING TENSION TO ITS LOWEST POSITION.

ADJUSTMENT

BOLT SPRING BUSHING

/ATFACHMENT

LIFT SPRING

JAM NUT

FIG. 33

TO REMOVE HOOD AND GRILL ASSEMBLY

(See Fig. 34)

•Raise hood.

•Unsnap headlight wire connector.

•Stand infront of tractor. Grasp hoodat sides, tilttoward

engine and liftoff of tractor.

•To replace, reverse above procedures.

HOOD

HEADLIGHT

WIRE

CONNECTOR

FIG. 34

ENGINE

Maintenance, repair or replacement of the emission control

devices and systems, which are being done at th custom-

ers expense, may be performed by any non-road engine

repair establishment or individual. Warranty repairs must

be performed by an authorized manufacuter's service

outlet.

TO ADJUST THROI-rLE CONTROL CABLE

(See Fig. 35)

The throttle control has been preset at the factory and

adjustment should not be necessary. Check adjustment as

described below before loosening cable, if adjustment is

necessary, proceed as follows:

•With engine not running, move throttle control lever to

fast position.

•Check that speed control lever is against stop screw. If

it is not, loosen casing clamp screw and pull throttle

cable untillever is against screw. Tighten clamp screw

securely.

IDLE FUELADJUSTING

NEEDLE ....

IDLE SPEED ADJUSTING

SCREW

THROTTLE

CONTROL

CABLE

STOP

SCREW CLAMP

SCREW CHOKE CONTROL CABLE

FIG. 35

SERVICE AND ADJUSTMENTS

TO ADJUST CHOKE CONTROL

(See .Figs. 35 and 36)

The choke control has been preset at the factory and

adjustment should not be necessary, check adjustment as

described below before loosening cable. If adjustment is

necessary, proceed as follows:

• With engine not running, move choke control (located

on dash panel) to full choke position.

•Remove air cleaner cover, filter and cartddge plate to

expose carburetor choke (See "AIR FILTER" in the

Customer Responsibilities section of this manual).

•Choke should be closed. If it is not, loosen casing

clamp screw and move choke cable until choke is

completely closed. Tighten casing clamp screw se-

curely.

•Reassemble air cleaner.

CLOSED FOR

FULLCHOKE_

FIG. 36

TO ADJUST CARBURETOR (See Fig. 36)

The carburetor has been present at the factory and adjust-

ment should not be necessary. However, minor adjustment

may be required to compensate for differences in fuel,

temperature, altitude or load. If the carburetor does need

adjustment, proceed as follows:

In general, turning the adjusting needles in (clockwise)

decreases the supply of fuel to the engine giving a leaner

fuel/air mixture. Turning the adjusting needles out (coun-

terclockwise) increases the supply of fuel to the engine

giving a richer fuel/air mixture.

IMPORTANT: DAMAGE TO THE NEEDLES AND THE

SEATS IN CARBURETOR MAY RESULT IF SCREW IS

TURNED IN TOO TIGHT.

PRELIMINARY SETTING -

Be sure you have a clean air filter, and the throttle

control cable is adjusted properly (see "TO ADJUST

THROTTLE CONTROL CABLE" in the Service and

Adjustments section of this manual).

•With engine off turn idle fuel adjusting needle in (clock-

wise) closing it finger tight and then turn out (counter-

clockwise) 1 turn.

FINAL SE3-rlNG -

•Start engine and allow to warm for five minutes. Make

final adjustments with engine running and shift/motion

control lever in neutral (N) position.

•The high idle is set at the factory and cannot be

adjusted.

•Idle seeed settino - With throttle control lever in slow

position, engine §hould idle at 1200 RPM. If engine

idles tooslow orfast, turn idle speed adjusting screw m

or out until correct idle is attained.

•Idle fuel needle settino -With throttle control lever in

slow position, tum idle fuel adjusting needle in (clock-

wise) untilengine speed decreases and then turn out

(counterclockwise)approximately 3/4 tum to obtain the

best low speed performance.

•Recheck idle speed. Readjust if necessary.

ACCELERATION TEST -

•Move throttlecor_trollever from slow to fast position. If

engine hesitates or dies, tum idle fuel adjusting needle

out (countemlockwise) 1/8 tum. Repeat test and con-

tinue to adjust, i! necessary, until engine accelerates

smoothly.

High speed stop isfactory adjusted. Do not adjust-damage

may result.

IMPORTANT: NEVER TAMPER WITH THE ENGINE

GOVERNOR, WHICH IS FACTORY SET FOR PROPER

ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE

THE FACTORY HIGH SPEED SETTING CAN BE

DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED

HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR

NEAREST AUTHORIZED SERVICE CENTER/

DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND

EXPERIENCE TO MAKE ANY NECESSARY

ADJUSTMENTS.

STORAGE

ENGINE

Immediately prepare your tractor for storage at the end of

the season or if the tractor will not be used for 30 days or

more.

CAUTION: Never store the tractor with

gasoline in the tank inside a building

where fumes may reach an open flame

or spark. Allow the engine to cool

before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter storage. When

mower is to be stored for a period of time, clean it thor-

oughly, remove all dirt, grease, leaves, etc. Store in a

clean, dry area.

•Clean entire tractor (See =CLEANING" inthe Customer

Responsibilities section of this manual).

•Inspect and replace belts, if necessary (See belt re-

placement instructions inthe Service and Adjustments

section of this manual).

•Lubricate as shown in the Customer Responsibilities

section of this manual.

•Be sure that all nuts, bolts and screws are securely

fastened. Inspect moving parts for damage, breakage

and wear. Replace if necessary.

• Touch up all rusted or chipped paint surfaces; sand

lightly before painting.

BA'I-rERY

Fully charge the battery for storage.

After a period of time in storage, battery may require

recharging.

To help prevent corrosion and power leakage dudng

long periods of storage, battery cables should be

disconnected and batterycleaned thoroughly(see =TO

CLEAN BATTERY AND TERMINALS" in the Cus-

tomer Responsibilities section of this manual).

After cleaning, leave cables disconnected and place

: cables where they cannot come incontact with battery

terminals.

If battery is removed from tractor for storage, do not

store battery directly on concrete or damp surfaces.

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM

DEPOSITS FROM FORMING IN ESSENTIAL FUEL

SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,

FUEL HOSE, OR TANK DURING STORAGE. ALSO,

EXPERIENCE INDICATES THAT ALCOHOL BLENDED

FUELS (CALLED GASOHOL OR USING ETHANOL OR

METHANOL) CAN ATTRACT MOISTURE WHICH LEADS

TO SEPARATION AND FORMATION OF ACIDS DURING

STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL

SYSTEM OF AN ENGINE WHILE IN STORAGE.

•Drain the fuel tank.

•Start the engine and let it run until the fuel lines and

carburetor are empty.

•Never use engine or carburetor cleaner products inthe

fuel tank or permanent damage may occur.

•Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable aifemative in

minimizing the formation of fuel gum deposits during stor-

age. Add stabilizer to gasoline in fuel tank or storage

container. Always follow the mix ratio found on stabilizer

container. Run engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach the carburetor. Do

notdrainthe gas tank and carburetor ifusing fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine

oil. (See =ENGINE" in the Customer Responsibilities

section of this manual).

CYLINDER(S)

•Remove spark plug(s).

•Pour one ounce of oil through spark plug hole(s) into

cylinder(s).

•Turn ignitionkeyto"START" positionfor a few seconds

to distribute oil,

•Replace with new spark plug(s).

OTHER

•Do not store gasoline from one season to another.

•Replace your gasoline can if your can starts to rust.

Rust and/or dirt in your gasoline will cause problems.

•If possible, store your tractor indoors and cover it to

give protection from dust and dirt.

• Cover your tractor with a suitable protective cover that

does not retain moisture. Do not use plastic. Plastic

cannot breathe which allows condensation to form and

will cause your tractor to rust.

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE

AND EXHAUST AREAS ARE STILL WARM.

TROUBLESHOOTING POINTS

PROBLEM

Will not start

Hard to start

Engine will not turn over

Engine cticlesbut will not

start

Lees of power

Excessive vibration

CAUSE

1. Out offuel,

2. Enginenot=CHOKED"pmpedy,

3. Engineflooded,

4. Badsparkplug.

5. Dirtyair filter.

6. Dirtyfueltilter.

7. Water infuel.

8. Looseordamagedwidng.

9. Carburetorout of ad]ustmant.

I0. Enginevalvesoutof adjustment.

1. Dirty air filter.

2. Bad spark plug.

3. Weak or dead battery.

4. Dirty fuel filter.

5. Stale or dirty fuel.

6. Loose or damaged wiring.

7. Carburetor out of adjustmenL

8. Enginevalvesoutof adjustment,

1. Clutch/arakepedalnotdepressed.

2. Attachmentdutch is engaged.

3. Weak ordead bedery.

4. Blownfuse.

5. Corrodedbatteryterminals.

6. Looseordamagedwldng.

7. Faultyignitionswitch.

8. Faultysolenoidor starter.

9. Faultyoperatorpresenceswitch(as).

1. Weak ordead battery.

2. Corrodedbatteryterminals.

3. Looseor damagedwidng.

4. Faultysolenoidorstarter.

1. Cuttingtoo muchgresaitoofast.

2. Throttle in "CHOKE" position.

3. BuUd-upof grass, leavesandtrashundermower.

4. Dirtyair filter.

5. Lowoillevel/dirtyoil.

6. Faultysparkplug.

7. Dirtyfuelfilter.

8. Staleordirtyfuel.

9. Water Infuel.

10. Sparkplug wire loose.

11. Dirtyengineairscreen/fins.

12. Dirty/cloggedmuffler.

13. Looseordamagedwidng.

14. Carburetorout of edjustmenL

15. Engine valves out of adjustment.

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

CORRECTION

1. Fillfuel tank.

2. See "TO START ENGINE" in Operationsection.

3. Wait several minutesbeforeattemptingto start.

4. Replacesparkplug.

5. Clean/replacaair filler.

6. Replacefuel tilter.

7. Drainfuel tankand carburetor,refilltank with fresh

gasolineand replacefuel tilter.

8. Checkallwidng.

9. See =ToAdjustCarburetor"in ServiceAdjustments

section.

10. Contactan authorizedservicecenterldepartment.

1. Clean/replaceairtilter.

2. Replacesparkplug.

3. Rechargeorreplacebattery.

4. Replacefuelfilter.

5. Drainfuettank and refillwithfresh gasoline.

6. Checkallwidng.

7. See =ToAdjustCarburetor"inServiceAdjustments

section.

8. Contactan authorizedservicecenter/department.

1. Depressclutch/brakepedal.

2. Disengageattachmentclutch.

3. Rechargeor replacebattery. '

4. Replacefuse.

5. Cleanbatteryterminals,

6, Checkall widng.

7. Chsck/raptsceignitionswitch.

8. Check/replacesolenoidorstarter.

9. Contactan authorized servicecentar/departmant.

1. Rechargeor replacebattery.

2. Cleanbatteryterminals.

3. Checkallwidng.

4. Check/replecesolenoidor starter.

1. Set in =HigherCut"position/reducespeed.

2. Adjustthrottle control.

3. Clean undersideof mowerhousing.

4. Cleon/replaceair filter,

5. Checkoil level/changeoil.

6. Cleanand regaporchangesparkplug.

7. Replacefuel filter.

8. Drainfuel tankand refillwithfreshgasoline.

9, Drainfuel tank and carburetor, refilltankwith fresh

gasolineand replacefuel filter.

10. Connectand tightensparkplug wire.

11. Cleanengineairscreen/tins.

12. Clean/replasemuffler.

13. Checkall widng.

14. See =ToAdjustCarburetot"inServiceAdjustments

section.

15. Contactan authorizedservicecentarldepartment.

1. Replace blade. Tighten blade bait.

2. Replace blade mandrel.

3. Tighten loose part(s). Replace damaged parts.

TROUBLESHOOTING POINTS

PROBLEM CAUSE CORRECTION

Engine continues to run

when operator leaves seat

with attachment clutch

engaged

Pooront-uneven

Mower blapeswltl not

rotate

Poor grass discharge

Hosdltght(s) not working

(if so equipped)

Battery will not charge

Loss of drive

Engine "backfires"

when turning engine

"OFF"

1. Faultyoperator-safetypresencecontrolsystem.

1. Worn, bent orloose blade.

2. Mowerdeck notlevel.

3. Buildupof grass,leaves, andtrashundermower.

4. Bentblade mandrel.

5. Cloggedmower deckvent holesfrom buildupof

grass,leaves, and trasharoundmandrels.

1. Obstruction in clutch mechanism.

2. Worn/damaged mower drive belt.

3. Frozen idler pulley.

4, Frozen blade mandrel,

1. Enginespeedtoo slow.

2. Travelspeedtoo fast.

3. Wet grass.

4. Mowerdecknot level.

5. Low/uneventire air pressure.

6. Worn, bentor looseblade.

7. Buildupof grass,leavesand trashundermower.

8. Mower ddvebeltworn.

9. Bladestmpmpedy installed.

10. Improperbladesused.

11. Cloggedmower deckventholesfrom buildupof

grass,leaves, andtrasharoundmandrels.

1. Switchis "OFF".

2. Bulb(s)bumedout.

3. Faultylightswitch.

4. Looseor damagedwidng.

5. Blownfuse.

1. Bad bafterycall_).

2. Poorcableconnections.

3. Faul_regulator(ifso equipped).

4. Faulty=_mator.

1, Freewheelcontrolin=disengaged"position.

2. Motionddve beltworn,damaged,or broken.

3. Airtrappedintransmissionduringshipment

or servicing.

Enginethrottlecontrolnotset at "SLOW_

positionfor 30 secondsbeforestoppingengine.

1. Checkwidng,switchesandcennections. Ifnot

corrected,contactan authorized servicecenter/

department.

1. Replaceblade. Tightenbladebolt.

2. Levelmower deck.

3, Cleanundemldeof mowerhousing,

4. Replaceblademandrel.

5. Cleanaroundmandrelsto openvent holes,

1. Removeobstruction.

2. Replace mowerdrivebelt.

3. Replace idlerpulley.

4. Replace blademandrel.

1. Placethrottlecontrolin"FAST"position.

2. Shiftto slowerspeed.

3. Allowgrassto drybeforemowing.

4. Levelmowerdeck.

5. Checktires for properair pressure.

6. Replace/sharpenblade. Tighten bladebolt.

7. Cleanundersideof mower housing.

8. Replace mowerdrivebelt.

9. Reinstallbladessharpedge down.

10. Replacewithbladeslistedinthismanua].

t 1. Clean aroundmandrelsto open ventholes.

1. Tum switch =ON".

2. Replace bulb(s).

3. Check/replace light switch.

4, Check widng and connections.

5. Replace fuse.

1. Replacebattery.

2. Check/cleanallconnections.

3. Replaceregulator.

4. Replace alternator.

1, Place freewheel control in =engaged" position..

2. Replace motion ddve belt.

3. Purge transmission.

1. Move throttle control to "SLOW" position and allow

to Idle for 30 seconds before stopping engine.

SERVICE NOTES

SCHEMATIC

TRACTOR --MODEL NUMBER 944.609900

FUEL SHUT-OFF

SOLENOID

REGULATOR

28 VOLTS AC •3800 RPM (REGULATOR 04SCONNECTED)

PTO SWITCH

POSITION CIRCUIT "

OFF C÷G,B+H

ON C + F, B+ E, A + D HEADLIGHTS

GFC

IGNITION SWITCH REMOVABLE NON-REMOVABLE

CONNECTIONS CONNECTIONS H B

ENGINE CONNECTOR TI_A(_T(_I_ t_'_klMl::a'_Tt_l:l

REGULATOR ENGINE ......... _ ..........

(PURPLEWIRE.-_ _SHORTING I.GMN.ITIONSWITCH BATTERY

REDWIRE) _0_ ITEWIR ORENGINE-'_I_FP.HA (_

WIRING INSULATED CLIPS 0NH E) ___R_ING

SHORTING (REDWIRE)

NOTE: IFWIRING INSULATED CARBURETOR _BLACKWIRB I1_ _II

CLIPS WERE REMOVED FOR SOLENOID I1_11 ( "II _ =-'---' II

(REDWIRE, _OILSENTRY OILSENTRY II-_L_ 1_311 SWITCHED

SERVICING OF UNIT, THEY BLUEWIRE) __ (GREENWIRE) OPTION iI_ _1 _ +12V

SHOULD BE REPLACED TO (YELLOWWIRE_T -_ (BLUEWIRE)

PROPERLY SECURE YOUR TO LIGHTPKG.)

WIRING,

REPAIR PARTS

TRACTOR --MODEL NUMBER 944.609900

ELECTRICAL 22

81 _

20 "_._._., 33

52° _/

-i

REPAIR PARTS

TRACTOR --MODEL NUMBER 944.609900

ELECTRICAL

KEY PART

NO. NO. DESCRIPTION

1 144927 Battery

2 74760412 Bolt Hex Head 1/4-20 x 3/4

8 7603J Tray, Battery

10 145211 Bolt Btr Frt 1/4-20 X 7.5 zinc

11 150109 Holdown Battery Front Mount

12 145769 Nut Push Nylon 1/4"

16 153664 Switch Interlock Push-In

19 STD551125 Washer, Lock 1/4

20 73350400 Nut, Jam Hex 1/4-20

21 166184 Harness Headlight

22 4152J Bulb Light

24 4014J Cable, Battery

25 146686 Cable, Battery

26 108824X Fuse

27 73510400 Nut Keps Hex 1/4-20 Unc

28 157899 Cable, Ground

29 160784 Switch, Plunger

30 163968 Switch, Ign

33 140403, Key

40 166176 Harness, Ignition

41 17720408 Screw 1/4-20 x 1/2

42 131563 Cover, Terminal Red

43 145673 Solenoid

45 122822X Ammeter

50 154963 Switch, PTO

52 141940 Protection Wire Loop

81 109748X Relay Asm.

83 163996 Socket, Light Bulb

NOTE: All component dimensions given in U.S. inches

1 inch =25.4 mm

REPAIR PARTS

TRACTOR --MODEL NUMBER 944.609900

CHASSIS ANDENCLOSURES

149

122

I I

I47

19 68

102

REPAIR PARTS

TRACTOR --MODEL NUMBER 944,609900

CHASSIS AND ENCLOSURES

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 150253

2 140506

473800700

5163976

6157882

7 17720408

8 145166

14 161023X558

15 160568

16 121794X

17 17490612

18 160564X558

19 19131312

20 STD523710

21 STD541437

23 17490616

24 145243X558

28 145244X558

30 145052

31 161419

32 161327

33 161326

34 142131

35 19111116

36 74780512

37 163982X558

39 136961

40 156111

42 STD533710

43 136939

44 136940

45 154913

47 17490608

50 152728

Rail, Frame RH 52 STD541431

Drawbar, Gt 56 154914

Nut, Lock Hex 7/16 Unc 58 137113

Dash 60 17490620

Dash Asm., Lower 63 19131614

Screw, Thd Cut 1/4-20 x 1/2 68 17490508

Support, Battery 70 137159

Hood Asm., Pnt 84 142992

Lens, Asm Headlight bar 86 74760716

Cover, Access 90 11050600

Screw, Thdrol 3/8-16 x 3/4 91 156586

Grille 95 105531X

Washer 13/32 x 13/16 x 12 Ga. 98 140503

Bolt, Fin Hex 3/8-16 x 1 99 140871

Nut, Crownlock 3/8-16 Unc 100 124236X

Screw Thdrol 3/8-16 x 1 TY-TT 101 17490628

Footrest, RH 102 STD624003

Footrest, LH 103 142273

Saddle, Hydro 1995 106 138776

Bracket, Supt 1-pc VGT Steering 120 19131616

Bracket, Pivot Chassis LH 122 161464

Bracket, Pivot Chassis RH 130 164863

Bracket, Engine Support Rear 138 163975X428

Washer 11/32 x 11/16 x 16 Ga. 139 161330

Bolt, Fin Hex 5/16-18 x 3/4 140 163806

Fender, Pnt. 141 163805

Bracket, Axle Front 142 161897

Brecket, Support Axle/Engine 144 161900

Bolt, Carriage 3/8-16 x I 147 162967

Bracket, Spnsn Front Lh 148 164655

Bracket, Spnsn Front Rh 149 164769

Bracket Asm., Susp Chassis Rh 150 161237

Screw Thdrol 3/8-16 x 1/2

Bracket, Chassis Front

Nut, Crownlock 5/16-18

Bracket Asm., Susp Chassis Lh

Bracket Asm., Fender

ScrewThdrol 3/8-16 x 1-1/4

Washer 13/32 x I x 14 Ga.

Screw, Thd 5/16-18 x 1/2

Guide, Belt Mid Span

Stop, Over Center Mower

Bolt, Fin Hex 7/16-14 Unc x 1

Washer, Lock External Tooth 3/8

Rail, Frame Lh

Push Nut, Nylon

Bracket SkidChassis

Rod By Pass

Cap By Pass Rod

Screw Thdrol 3/8-16 x 1-3/4

Retainer, Spring

Lock, By Pass

Bolt 5/16-18 Type TT

Washer 13/32 x 1 x 16 Ga.

Screw Hex Wshd 8-18 x 718

Screw HWHD Hi-Lo #13-16 x 3/4

Cupholder YTGT

Bolt Shoulder 5/16-18 TT

Magnet YTGT

Stricker Plate YTGT

Bracket Dash RH

Bracket Dash LH

Fastener Nutpal

Extrusion Bumper

Pinch Welt Hood

Duct Heat Hood

NOTE: All component dimensions given in U.S. inches

1 inch = 25,4 mm

REPAIR PARTS

GROUND DRIVE TRACTOR " " MODEL NUMBER 944.609900

33 9

I09

107 2

6 36 58

37 38

REPAIR PARTS

TRACTOR -- MODEL NUMBER 944.609900

GROUND DRIVE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

2 7070E Key 114x2.5 71 151179

3 7563R Washer Thrust Axle Harden 72 STD541431

5 STD541437 Nut Crownlock 3/8-16 73 74490548

6 STD561210 Pin Cotter 1/8 x 3/4 74 142432

7 140507 Wheel Hub Asm. 76 140481

9 140080 Bolt Hub 77 74760716

15 19131316 Washer 13/32 x 13/16 x 16 Ga 79 STD533106

17 140921 Spring Rod Brake 80 140484

20 STD541350 Nut Hex JamToplock 1/2-20 UNF 81 17490612

22 156103 Shift Arm Asm 82 150586

23 130564 Knob 83 140479

28 STD541237 Nut 84 140490

29 140494 Brake Rod 85 17541020

30 19131616 Washer 13/32 x 1 x 16 Ga. 86 140462

33 12000053 Ring E 87 140491

34 124236X Cap Plunger 88 161592

35 137648 Rod Parking Brake 89 73680700

36 149412 Spring Drive Ground 90 140489

37 121749X Washer 25/32 x 1-1/4 x 16 Gauge 91 17490644

38 150035 Nyliner, Bushing 92 74760520

39 STD511010 Screw Fin #10-24x I 93 140502

40 5304J Actuator Interlock Switch 94 133835

41 STD541410 Nut Lock#10-24 96 141103

42 8883R Cover Pedal 98 141004

46 145170 Retainer Spring 99 17490624

47 138228 Clutch Rod 100 126881X

48 72110612 Bolt Carriage 3/8-16 x 1-1/2 Gr 5 101 156106

50 131494 Pulley Idler Flat 104 140480

51 STD541437 Nut Crownlock 3/8-16 UNC 105 17580408

52 139123 Pulley Idler Grooved 106 142918

53 207J Washer Hartdened 107 154739

54 161590 Arm Asm Idler Clutch 98 108 142917

55 105706X Beadng, Idler 109 140929

56 140218 V-Belt 111 156240

58 74760724 Bolt Fin Hex 7/16-14 x 1-1/2 112 156104

61 140488 Pullery Transaxle 113 73220700

64 154752 Shaft Asm Brake Parking Clutch 115 123405X

65 67609 Bolt Shoulder 116 73900500

66 140296 Washer Hardened 117 73900600

67 19131312 Washer 13/32 x 13/16 x 12 Ga -- 163198

68 STD571812 Pin Roll

69 123800X Washer

70 164892X428 Console Hydro Fender

Plate Console Shift

Nut Crownlock 5/16-18

Bolt Hex FLGHD 5116-18 x 3 Gr. 5

Screw Hex Wsh. Hi-Lo 1/4-1/2

Bracket Transaxle

Bolt Fin Hex 7/16-14 x 1

Bolt Carriage 5/16-18 x 5/8

Bracket Torque RH

Screw Thdrol 3/8-16 x 314

Bracket Mount Torque/Fan

Strap Torque Mid

Spacer

Screw #10-24 x 1-1/4

Fan 7" Hydro

Adapter Fan

Pulley Idler

Nut Crownlock 7/16-14 UNC

Keeper Belt

Screw Thdrol 3/8-16 x 2-3/4

Bolt Fin Hex 5/16-18 x 1.25

Link Shift Asm

Fastner Christmas Tree

Washer Nickel Plated

Bracket Shift

Screw Thdrol 3/8-16 x 1-1/2

Washer Compression

Washer Bellville

Bracket Idler

Screw Tap 1/4-20 x 1/2

O-Ring Asm. Hydro Ger 70110

Line Fuel Hydro 15" Vgt Serv

Cap Asm Vent Hydro Gear 70109

Spdng Return Brake

Spacer Shift Leer Vgth

Washer Nylon High Temp

Nut, Hex Asf 7116-14 UNC

Keeper Belt T/A Grid Or. LR

Nut Lock Hex Flange 5116-18

Nut Lock Flange 3/8-16 UNC

Transaxle Hydro

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

TRACTOR --MODEL NUMBER 944.609900

STEERING ASSEMBLY

--i_ 26

1_ 45

27 (,

27 .

///1

/" 6

,40" //_'

1313 I

/ / \

/ I

REPAIR PARTS

TRACTOR - -MODEL NUMBER 944.609900

STEERING ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1 159944X428

2137094

3 6855M

4 161849

5161848

6 6266H

7 121748X

8 12000029

9 121232X

10 74781044

11 136518

12 73901000

13 121749X

14 STD551137

15 STD541537

16 145103

17 137347

18 137155

19 156011

20 163887

21 159945

22 155105

23 152927

25 STD523710

26 t59946X428

27 3366R

28 17490612

29 104239X

30 12000034

31 138136

32 19111610

33 STD551131

34 STD523107

35 138059

36 137156

37 73360600

38 109850X

39 73700600

40 109851X

41 155246

42 17490508

44 160135

45 19132411

Wheel, Steering

Axle Asm., Front

Fitting, Grease

Spindle Asm, LH

Spindle Asm., RH

Bearing, Race Thrust Harden

Washer 25/32 x 1-5/8 x 16 Ga.

Ring, Klip #T5304-75

Cap, Spindle

Bolt, Fin Hex 5/8-11 x 2-3/4

Spacer, Brg. Axle Front

Nut, Lock Flange 5/8-11 Unc

Washer 25/32 x 1-114x 16 Ga.

Washer, Lock Hvy Hlcl Spr 318

Nut Lock Center 3/8-24 Unf

Shaft Asm., Steering

Rod Asm., Tie Ball J Ball Vgt (Inc.

Key No. 36-40)

Draglink, Ball Joint Solid Vgt

Support Asm., Steering Vgt

Boot Steering Stealth GTYT

Adapter, Wheel Steering

Bushing, Strg.

Screw

Bolt, Fin Hex 3/8-16 x 1 Gr. 5

Insert Cap Strg WH

Bearing, Col. Strg.

Screw thdrol 318-16 x 314 TY-'I-I"

Bearing, Flange

Ring, Klip Truarc #5304-75

Bushing, Nyliner Snap

Washer 11/32x 1 xl0Ga.

Washer, Lock Hvy Hlcl Spr 5116

Bolt, Hex Hd 5/16-18 x 3/4

Gear, Sector Steering

Tie Rod

Jam Nut RH Thread

Joint Asm. Ball RH Thread

Jam Nut LH Thread

Joint Asm. Ball LH Thread

Bracket Switch Interlock Vgt 97

Screw Thdrol 5/16-18 x 1/2 Tyt

Extension Steering

Washer 13/32 x 1-1/2 x 11 Ga.

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

TRACTOR - - MODEL NUMBER 944.609900

ENGINE

18 15

_j74

_j s

,,_._ _ 19

",: 7

33/_//_

s4, 38

16 26 37

[ SPARK ARRESTER KIT I

REPAIR PARTS

TRACTOR --MODEL NUMBER 944.609900

ENGINE

KEY PART

NO. NO. DESCRIPTION

2 161063

5 13200300

7 151936

8 121361X

9 150828

10 105432X

11 140923

12 143996

15 151346

16 109227X

17 106082X

18 161493

19 13290300

20 164067

21 164863

22 164415

24 STD551237

25 73920600

26 3645J

27 139277

28 7834R

29 132920

33 STD541437

35 10010500

37 123487X

38 74780624

39 17490838

40 17490664

41 126197X

42 STD551143

43 150280

45 128861

47 142040

48 19132007

51 161231

54 19131414

55 13280336

64 17490612

65 19131614

69 24-041-02

74 162295

77 19131316

80 M73030800

Engine (See Breakdown)

Kohler CV20S°65551

Muffler

(Inc. Key No. 34)

Elbow STD 90 Degree 3/8-18 NPT

Muffler Assembly Guard 96

Pulley V°ldler

Keeper Asm Belt Engine Vgt 96

Bushing

CrutchEtectdo

Pulley Engine Grad Ddve

Tank Fuel Rear 3.50 YT/GT

Pad Spacer

Cap Asm Fuel w/Gauge Vented

Plug Oil Drain

(Order From Engine Manufacturer

Control Throttle

Screw HWHD Hi-Lo #13-16 x 3/4

Control Choke

Lockwasher Ext Tooth 3/8

Nut Keps 3/8-24 UNF

Bushing

Stem Tank Fuel

Fuel Line

Spark Arrester Kit

Nut Lock Hex W/Ins 3/8-16 UNC

Washer Split

Clamp Hose

Bolt Fin Hex 3/8-16 UNC x 1-1/2

Screw 3/8 - 16 x 2-1/4 UNC 37"

Screw 3/8 - 16 x 4 UNC "l-r

Washer 1-1/20D X 15_32 ID X .250

Washer Lock 7/16

Bolt Hex 7/16-20 X 4-1/4 Ga 5 1,38

Nut Flange 1/4-20 Starter Nut

Spacer Engine CV22 Round PM

Washer 13/32 x 1-1/4 x 7 Ga.

Manifold Pipe

Washer Flat 13/32 x 718 x 14 Ga.

Nipple Pipe 4-1/2"

Screw Thdrol 3/8-16 x 3/4 TY-TT

Washer 13/32 x 1x 14 Ga.

Gasket

Elbow Street Brass

Washer 13/32 x 13/16 x 16 Ga.

Nut Flange M8-1.25

NOTE: All component dimensions given in U.S. inches

1 inch =25.4 mm

REPAIR PARTS

TRACTOR - - MODEL NUMBER 944.609900

SEAT ASSEMBLY

_....-- 16

KEY

NO.

PART

NO.

140124

140551

140675

127018X

145006

STD541437

124181X

150176

155925

121246X

121248X

72050412

DESCRIPTION

Seat

Bracket, Pivot Seat

Strap, Fender Asm.

Bolt, Shoulder 5/16-18 x .62

Clip, Push-In Hinged

Nut, Crownlock 3/8-16

Spring, Seat Cprsn.

Bolt 5116-18 UNC x 3/4 w/Sems

Pan, Seat

Bracket, Mounting Switch

Bushing, Snap

Bolt, Carriage 1/4-20 x 1-1/2

KEY PART

NO. NO.

15 121249X

16 123740X

17 123976X

18 19171912

19 166369

20 124238X

21 153236

22 STD541431

DESCRIPTION

Spacer, Split

Spring, Cprsn.

Nut, Lock 114 Lg. Fig. Gr. 5

Washer 17/32 x 1-3/16 x 12 Ga.

Knob, Seat

Cap, Spring Seat BIk

Bolt 5/16-18

Nut, Crownlock 5/16-18

NOTE: All component dimensions given in U.S. inches

1 inch = 25,4 mm

REPAIR PARTS

TRACTOR --MODEL NUMBER 944.609900

LIFT ASSEMBLY

32 31

KEY

NO.

PART

NO. DESCRIPTION

121006X

159187

159189

12000022

19292016

STD523715

125631X

122365X

122364X

2876H

146704

163552

139868

140302

STD541437

674A247

STD541237

143363

19131316

5328J

STD523710

Rod Asm., Lever

Shaft Asm., LiftVgt

Lever Asm., Lift Rh

E-Ring Truarc #5133-87

Washer 29132 x 1-1/4 x 16 Ga.

Bolt, Fin Hex 3/8-16 x 1-112

Grip, Handle Fluted

Button, Plunger

Plunger, Lever Lift

Spring 2-118"

Link Lift

Retainer, Spring

Arm, Suspension Vgt

Bearing, Pvt. Lift Spherical

Nut, Crownlock 3/8-16 Unc

Spring Asm., Assist Lift

Nut, Hex Jam 3/8-16 Unc

Bracket, Spring Assist

Washer 13132 x 13116 x 16 Ga.

Bolt, Adjust Spring Assist

Bolt, Fin Hex 318-16 x 1

20 19 18

KEY PART

NO. NO. DESCRIPTION

22 127218

23 STD624008

24 73350800

25 130171

26 73800800

29 150233

30 110807X

31 19131016

32 137150

33 STD560907

34 137167

35 138057

38 155097

39 123935X

40 17490512

41 73540600

42 19112410

43 123934X

70 145212

72 110452X

Link, Front

Retainer, Spring

Nut, Jam Hex 1/2-13 Unc

Trunnion

Nut, Lock W/Wsh 1/2-13 Unc

Trunnion Inf. Height

Nut, Special

Washer 13/32 x 5/8 x 16 Ga.

Spring, Compression Inf Hgt

Pin, Cotter 3/32 x 112

Rod, Adj Lift

Knob, Inf 3/8-16 Unc

Pointer, Height Indicator

Plug, Hole

Screw Thdrol 5/16-18 x 314

Nut, Crownlock 3/8-24

Washer 11/32 x 1-1/2 x 10 Ga.

Scale, Indicator Height

Nut, Hexflange Lock

Nut, Push Phos & Oil

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

MOWER DECK

TRACTOR - - MODEL NUMBER 944.609900

116 117

45\

I i

._ 25

103102

18 106 --_,

105

104

101' ._,,,,102

106

REPAIR PARTS

TRACTOR - - MODEL NUMBER 944.609900

MOWER DECK

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 164210

3 138457

5 STD624008

6 130832

8 850857

9 STD551137

10 140296

11 163819

157033

159705

12 129895

13 137553

14 137152

15 110485X

16 140329

18 STD533106

19 132827

20 145055

21 STD541431

22 134753

23 131267

24 105304X

25 149287

26 110452X

27 157788

28 19111016

29 131491

30 157722

31 129963

32 153531

33 137266

34 144945

Deck Weldment Mower 46" 97 35 17490628

Bracket Asm., Sway Bar 36 STD551037

Retainer Spring 37 131494

Arm, Suspension, Rear (Sway Bar) 38 156086

Bolt, Patched 3/8-24 x 1-114 Gr. 8 39 144917

Washer, Lock Hvy., Unplated 3/8 40 137273

Washer, Hard Blade, Mower 41 17490620

Vented 42 122052X

Blade, 46" Mulching (Originally 43 144949

equipped with) 44 133943

(Following Blades are Optional) 45 145059

Blade Hi-Lift Premium 46" (For 46 137729

better bagging, especially in wet 47 144959

conditions) 48 148763

Blade 46" Hi-lift Bahia (For better 49 STD541437

quality of cut in trash, pasture or 50 72110612

bahia grass) 51 153390

NOTE: This blade does not work 52 156493

well in good quality grasses!! 72 19131616

Bearing, Ball, Mandrel #6204 101 145579

Shaft Asm. w/Lower Bearing 102 71161010

(Includes Key No. 12) 103 10071000

Housing, Mandrel 104 19061216

Bearing, Ball, Mandrel 105 160793

Stripper, Mower Round 106 2029J

Bolt, Carriage 5/16-18 x 518 116 137644

Bolt, Hex Head, Shoulder 5/16-18 117 133957

Baffle, Vortex Mower 46" 118 73930600

Nut, Crownlock 5/16-18 UNC 119 19121414

Stiffiner, Bracket 126 144948

Bracket, Deflector 127 146763

Cap, Sleeve 128 19132203

Spring, Torsion, Deflector - - 166222

Nut, Push

Shield, Deflector Mower

Washer 11/32 x 518 x 16 Ga.

Rod, Hinge 143651

Screw, Thdroll Wsh Hd

Washer, Spacer Mower Vented

Pulley, Mandrel

Nut, Fig. Top Lock Cntr. 9/16

Anchor, Spring Deck 46"

Screw, Thdroll 3/8-16 x 1-3/4 Tytt

Washer 13/32 x 13/16 x 16 Ga.

Pulley, Idler, Flat

Keeper, Belt, Idler

Pulley, Idler, Driven

Spring, Secondary 44/46/50 Vent

Screw, ThdroU 3/8-16 x 1-1/4 Tytt

Spacer, Retainer

Arm, Idler Secondary

Washer, Hardened

Cover, Mandrel Deck

Screw, Thdroll. 1/4-20 x 5/8

V-Belt, Mower, Secondary

V-Belt, Mower, Pdmary

Nut, Crownlock 3/8-16 UNC

Bolt, Carriage 3/8-16 x 1-1/2 Gr. 5

Washer Felt

Pulley Idler 46 Pri Drive 97

Washer 13/32 x I x 16 Ga.

Cover, Mulching

Screw

Washer, Lock #10

Washer

Latch Asm. Bagger

Nut, Weld

Bolt, Shoulder

Gauge Wheel, Wi_le

Nut, Centerlock 318-16 UNC

Washer 3/8 x 718 x 14 Ga.

Arm, Idler, Primary Deck 46"

Pulley, Idler, V-Groove Dim. 4.25

Washer 13/32 x 1-3/8 x 3 Ga

Deck Complete (Std. Deck-Order

separately mulcher plate and gauge

wheel components Key Nos. 101-

106 and 116-118)

Mandrel Asm. 44"/50" service

(Includes Key Nos. 8-10, 12-15, 31

and 33)

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

TRACTOR - - MODEL NUMBER 944.609900

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 222'3010L

(2)

REPAIR PARTS

TRACTOR --MODEL NUMBER 944.609900

HYDRO GEAR TRANSAXLE --MODEL NUMBER 222-3010L

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 164591 Assembly, Housing, LH 72 153767

2 164592 Assembly, Housing, RH 73 142904

7 153765 Oil Seal .984 x 1.5 x .25 74 142905

16 142876 Brake Shaft Assembly 76 142907

20 142877 Axle Mounting Horn Assembly 77 142908

21 142878 Washer 1.0 x 1.63 x .08 78 142909

22 142879 Washer 1.0 x 2.06 x .09 79 153768

33 142929 Brake Yoke Assembly 81 142910

35 142880 Brake Arm 82 142911

36 142882 Puck Plate 89 142912

37 142883 Brake Puck 91 153769

38 142884 Washer 7/80°D. x 7/16 x .060 95 142914

39 142885 Nut, Castle 5/16-24 96 153770

40 142886 Cotter Pin 103 142916

41 142887 Brake Actuating Pin 104 142917

42 142888 Hi Pro Key 106 142918

43 142889 Spacer 108 142919

45 142890 Brake Disc 109 142920

46 142891 Bolt 1/4-20 x 1-1/2 110 142921

47 142892 Bolt 1/4-20xl 111 150820

49 153766 DifferentialAssembly 112 150823

63 142894 Dowel Pin 113 150821

64 150818 Reduction Gear, 117 150822

14 Teeth to 38 Teeth 123 150824

65 142897 Final Drive Pinion Assembly 124 150825

67 142898 Jackshaft 129 153771

68 142899 O-Ring

69 142900 Washer 518 X 1-5/32

70 142901 Washer 7/8 X 1-1/2

71 142902 Bolt, Hex 5/16-18 x 3.5

Locknut, Hex 5/16-18

Bolt, Hex 5/16-18 x 1-1/2

Hex Cap Screw 5/16-18 x 1

Shoulder Bolt

Freewheel Actuating Arm

Oil Seal .625 x 1.0 x .25

Grease (10 oz. Tube)

Bolt, Hex 5/16-18 x 1-3/4

Bolt 5/16-18 x 4-1/2

Filter, Spin On

Pump, BDU-10L-122

Plug, Straight Thread

60 ° 7/18 SAE x5/16 Fitting

Washer

Vent Cap Assembly

Fitting O-Ring Assembly

Control Arm

Set Screw

Filter Head

Hose 1/2"

Fitting, 1/2" Beaded 90° 718 SAE

Fitting, 1/2" Beaded 60°9/16

Fitting, 1/2" Beaded 90° 9/16

O Ring

Pinch Clamp

Spring, Long

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

TRACTOR --MODEL NUMBER 944.609900

HYDRO GEAR PUMP - MODEL NUMBER BU-10L-122

KEY

NO.

PART

NO.

144569

122716X

122745X

122715X

122700X

122699×

122767X

122717X

122748X

122749X

144571

122770X

153801

122722X

144573

142978

DESCRIPTION

Shaft, Pump

Ring, Retaining

Bearing, Ball

Spacer

Seal, Lip

Ring, Retaining

Beadn_lt Cradle

Seal, L=p

Arm, Trunnion

Guide, Slot

Housing Kit, Transmission

Bearing, Thrust, Ball

Center Section Kit

Seal, Lip

Shaft, Motor

Washer, Block Thrust 48

KEY PART

NO. NO.

25 127148X

32 142938

37 122786X

38 122718X

42 144578

43 144578

44 144579

47 122752X

53 127153X

60 142977

62 144581

63 144582

64 144583

67 144584

153769

DESCRIPTION

Swashplate, Variable

Block Assembly

Pin, Stainless, Headless

Gasket, Center Section

Check Valve Kit

Charge Relief Kit

Screw, Socket Head, Cap

Bypass Valve Kit

Block Spring

O-Ring

Charge Pump Kit

Gerotor Assembly

Screw, Socket Head, Cap

Pump Assembly, Complete

REPAIR PARTS

DECALS

915

TRACTOR - - MODEL NUMBER 944.609900

3 4 12 5 lO

KEY PART

NO. NO.

1164095

2 164757

3 163916

4 163917

5 163265

6 137259

7 164884

9 163204

10 157140

11 101892X

12 146790

14 160397

DESCRIPTION

Decal, Dash

Decal, Engine

Decal, Hood, Craftsman, RH

Decal, Hood, Craftsman, LH

Decal, Dash

Decal, Warning, Multi-Lang

Decal, Blower HSNG

Decal, Fender, Craftsman

Decal, Danger

Decal, Clutch/Brake

Decal, V-Belt Drive Schematic

Decal, V-Belt Schematic

KEY PART

NO. NO.

15 164065

16 166887

17 140837

19 138047

23 106202X

24 149517

27 142042

29 163230

-- 138311

-- 157199

-- 168288

-- 168289

DESCRIPTION

Decal, Ins. WhL Strg.

Decal, Deck Mower EZ3

Decal, Saddle Brake Parking

Decal, Batte_

Reflector, Tadlight

Decal, Btry Dngr/Psn

Decal, Drawbar

Decal, Fender Auto Trans

Decal, Handle Lift (Lift Handle)

Pad Footrest

Manual, Owner's (English)

Manual, Owner's (French)

WHEELS & TIRES

7410

PART

NO. DESCRIPTION

KEY

NO.

1 59192

2 65139

3 106228X427

4 8134H

5 106230X

6 278H

7 9040H

8+104757X

9 105588X

10 7154J

11 106277X427

12 6856M

--144334

Cap, Valve, Tire

Stem, Valve

Rim Assembly, Front

Tube, Front (Service Item Only)

Tire, Front

Fitting, Grease (Front Wheel Only)

Bearing, Flange (Front Wheel Only)

Cap, Axle (Front Wheel Only)

Tire, Rear

Tube, Rear (Service Item Only)

Rim Assembly, Rear

Fitting, Grease

Sealant, Tire (10 oz. Tube)

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS TRACTOR - - MODEL NUMBER 944.609900

KOHLER ENGINE - MODEL NUMBER CV20S, TYPE NUMBER 65551

CRANCASEJ

.,.,j i

€"%i

_,..J L

_...J i

OB8

28 n 21

O_20

REPAIR PARTS

TRACTOR --MODEL NUMBER 944.609900

KOHLER ENGINE -MODEL NUMBER CV20S, TYPE NUMBER 65551

HEADNALVE/BREATHER CRANKCASE

KEY PART KEY PART

NO, NO. DESCRIPTION NO. NO. DESCRIPTION

2 24-041-23

3 24-096-15

4 M-0645020

5 X-75-23

6 12-351-02

7 24-755-66

8 24-411-05

9 24-041-08

10 24-318-12

11 25-186-01

12 24-599-01

13 M-0640034

14 12-086-16

15 24-755-74

16 24-153-16

17 24-086-32

18 24-445-01

19 24-016-01

24-016-02

20 24-017-01

24-017-02

21 24-032-05

22 235011

23 24-089-02

24 12-173-01

25 12-755-03

26 24-318-11

27 24-755-76

28 25-313-02

29 24-755-57

24-033-03 Kit, breather cover w/gasket 1 24-032-01

(Includes 2,3) 2

Gasket, breather

Cover, breather

Screw, hex. flange M6xl.0x20 (4)

Plug, allen hd. 1/8"

Lifter, valve (4)

Kit, valve train (Includes 8,11,12)

Rod, push (4)

Gasket, cylinder head (2)

Head assembly, #2 cylinder

Arm, rocker (4)

Pivot, rocker arm (4)

Screw, hex. flange M6x1.0x34 (4)

Screw, hex. flange M10x1.5x90 (8)

Kit, valve cover -plain

_ncludes 16,17)

-Ring

Screw, shoulder (4)

Strap, lifting

Valve, exhaust (Std.) (2)

Valve, exhaust (.25) (2)

Valve, intake (Std.) (2)

Valve, intake (.25) (2)

Seal, valve stern (2)

Retainer, spring (4)

Spdng, valve (4)

Cap, valve spring (4)

Kit, retainer (4)

Head assembly, #1 cylinder

Kit, valve cover -breather

(Incl. 16,17,26)

Grommet, rubber

Kit, breather separator

_ncludes 28,30-33)

crew, hex. flange M5x0.Sx16 (2)

Strap, breather

Bracket, breather separator

Spacer

Fitting

Hose, breather

Clamp, hose (2)

30 M-0545016

31 24-445-02

32 24-126-44

33 24-112-12

34 24-294-06

35 24-326-13

36 24-326-14

37 X-426-9

3 24-294-13

4 12-380-17

5 24-067-13

24-067-14

6 24-874-01

24-874-02

24-874-03

7. 24-108-01

24-108-02

24-108-03

8 24-018-01

9 12-422-09

12-422-13

12-422-07

12-422-08

12-422-10

12-422-11

12-422-12

10 24-010-03

11 24-089-21

12 52-139-09

13 M-0545010

14 24-018-04

15 24-402-05

16 12-153-01

17 24-126-19

18 12-123-04

19 M-0545016

20 12-153-02

21 24-038-04

22 24-755-46

23 12-153-03

24 12-380-04

25 M-0631005

26 12-032-01

27 X-25-102

28 24-144-01

Seal, oil front

Crankcase

(USE: Miniblock 24 782 05)

Fitting

Pin, dowel locating (6)

Connecting Rod (Std.) (2)

Connecting Rod (.25) (2)

Piston wiRing Set (Std.) (2)

(Includes 7,8)

Piston w/Ring Set (.25) (2)

Piston w/Ring Set (.50) (2)

Ring Set (Std.) (2)

Ring Set (.25) (2)

Ring Set (.50) (2)

Retainer, piston pin (4)

Shim, camshaft (A.R.)

Shim, camshaft

Shim, camshaft (A.R.)

Camshaft (Includes 11)

Spring, actuating (ACR)

Plug, cup

Screw, hex. flange M5x0.8xl0 (2)

Retainer, reed (2)

Reed, breather (2)

O-Ring, lower oil fill tube

Bracket, oil fill tube

Tube, oil fill

Screw, hex. flange M5x0.8x16

O-Ring, upper oil fill tube

Dipstick assembly (Includes 22,23)

Kit, oil fill cap (Includes 23)

O-Ring, dipstick

Pin, hitch

Washer, plain 6 mm

Seal, governor cross shaft

Washer, plain 1/4"

Shaft, govemor cross

REPAIR PARTS

TRACTOR ' "MODEL NUMBER 944.609900

KOHLER ENGINE -MODEL NUMBER CV20S, TYPE NUMBER 65551

IGNITIONIELECTRICAL I

AIR INTAKE J

16 /

BLOWER HOUSING AND BAFFLES J

12""L_ J

1t'_

q_---4

iF--=

6/t)

6 3

REPAIR PARTS TRACTOR - - MODEL NUMBER 944.609900

KOHLER ENGINE -MODEL NUMBER CV2OS, TYPE NUMBER 65551

IGNITION/CHARGING BLOWER HOUSING & BAFFLES

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

1 54-755-15 1 54-027-95

Kit, grass screen

(Includes 2-4,and 24 f 13 18)

2 M-0403025 Screw, hex. cap M4x0.7x25 (4) 2 24-100-02

3 X-25-92 Washer, plain 5/16" (4) 3 M-0545020

4 24-112-04 Spacer, grass screen (4) 4 M-0545016

5 25-086-47 Bolt, shoulder (4) 5 M-0551016

6 24-157-03 Fan 6 M-0645016

7 12-086-14 Screw, hex. flange M10x1.5x46 7 24-146-02

8 12-468-03 Washer, plain 3/8". 8 24-146-08

9 X-42-15 Key 9 24-063-20

10 24-025-04 Flywheel 10 24-063-14

11 25-403-03 Rectifier-regulator 11 24-063-30

12 X-25-92 Washer, plain 3/16" (2) 12 24-063-23

13 24-086-18 Screw, phillips hd. 11-16x7/8 (2) 13 M-0545010

14 236602 Connector (3 contact)

15 54-755-09 Kit, 15 amp stator

_ncludes 24 126 71)

park Plug (2)

Screw, hex. cap MSx0.8x25 (2)

Clip, cable

Washer, plain 1/4"

Module, ignition (2)

Screw, hex. flange M5x0.8x20 (4)

16 12-132-06

17 M-0548025

18 235173

19 48-154-02

20 X-25-63

21 24-584-01

22 M-0545020

NOT ILLUSTRATED

- - 24-126-71 Bracket, stator wire

--X-22-11 Washer, lock 1/4 =

- - 24-176-12 Harness, wiring

Lead, black (rect.-reg. 4" - 18 gauge

- - 25-518-28 insulated gdp barrel eyelets)

--24-113-18 Decal, grass screen

- - 12-454-01 Tie, wire

DESCRIPTION

Housing, blower

(Incl. M-0545010 & 24 063 36)

Nut, plastic (2)

Screw, hex. flange M5x0.8x20 (2)

Screw, hex. flange M5x0.8x16 (5)

Screw, hex. flange M5x0.8x16

Screw, hex. flange M6xf .0x16 (6)

Plate, backing - #2 side

Plate, backing - # 1 side

Baffle, cylinder barrel-# 2 side

Baffle, valley - #2 side

Baffle, cylinder barrel-# 1 side

Baffle, valley - #1 side

Screw, hex. flange M5x0.8xlO (2)

NOT ILLUSTRATED

--24-063-36 Baffle, blower housing

-- M-0545010 Screw, hex. flange M5x0.8xl0 (2)

- - N/A Cover, control

--24-086-06 Screw, phillips hd. 11-16x3/4" (2)

AIR INTAKE/FILTRATION

KEY PART

NO. NO. DESCRIPTION

1 24-154-06

2 M-0651055

3 24-041-01

4 24-041-14

5 24-094-13

6 24-041-13

7 24-109-05

8 24-083-05

9 24-083-03

10 230046

11 24-096-01

12 12-100-01

13 24-096-65

14 54-755-01

15 24-153-15

16 25-341-03

Manifold, intake

Screw, hex. flange M6x1.0x55 (4)

Gasket, intake manifold (2)

Gasket, air cleaner base

Base, air cleaner

Gasket, fuel spitback cup

Cup, fuel spitback

Precleaner, element

Element, air cleaner

Seal, breather

Cover, inner air cleaner

Wing Nut

Cover, air cleaner

Kit, knob with seal

(Includes 15 & 16)

O-Ring

Knob, cover

REPAIR PARTS

TRACTOR --MODEL NUMBER 944.609900

KOHLER ENGINE -MODEL NUMBER CV20S, TYPE NUMBER 65551

;TARTING SYSTEM _I

2 6

_.-.$

ENGINE CONTROLS I

OIL PAN ILUBRICATION I

o_2

g..-_

f24

_13 4

REPAIR PARTS

TRACTOR - -MODEL NUMBER 944.609900

KOHLER ENGINE - MODEL NUMBER CV20S, TYPE NUMBER 65551

STARTING SYSTEM OIL!PAN/LUBRICATION

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 M-0839070 Screw, hex. flange M8x1.25x70

2 24-096-05 Cover, pinion

3 M-0839080 Screw, hex. flange M8x1.25x80

4 12-468-01 Washer, plain 11/32" (3)

5 25-098-05 Starter, (Includes 6-11)

6 12-221-01 Kit, brush

7 12-227-13 Cap

8 12-211-01 Bolt, thru (2)

9 12-755-54 Kit, drive

10 12-227-06 Cap, ddve end

11 12-170-05 Armature

ENGINE CONTROLS

KEY PART

NO. NO. DESCRIPTION

1 SM-0642025

2 24-090-14

3 M-0641060

4 24-089-01

5 25-158-08

6 24-079-04

7 25-158-11

8 M-0547050

9 24-089-03

10 24-126-56

11 M-0645016

12 12-237-01

13 M-0545016

14 24-090-07

15 24-468-01

16 24-089-18

17 M-0446030

18 24-090-13

19 M-0545020

20 24-089-38

21 24-090-05

22 41-468-03

23 M-0403025

24 24-079-05

Screw, hex. flange M6x1.0x25

Lever, governor

Nut, hex. flange M6xl.0

Spdng, linkage

Bushing, linkage retaining

Linkage, throttle

Bushing, throttle linkage

NUt, hex. lock M5x0.8

Spdng, throttle

Bracket, control

Screw, hex. flange M6x1.0x16 (4)

Clamp, cable (2)

Screw, hex. flange M5x0.8x16 (3)

Lever, thorttle actuator

Washer, plain 5.5 mm (3)

Spdng, govemor

Nut, hex M4x0.7

Lever, throttle control

Screw, hex. flange M5x0.8x20

Spring, throttle limiter

Lever, choke

Washer, spring 1/4"

Screw, hex. cap M4x0.7x25

Linkage, choke

M-0645025

M-0631005

24-199-07

24-393-08

24-123-05

24-162-26

24-043-12

8 12-380-01

9 52-448-02

10 12-144-02

11 24-153-08

12 X-75-32

13 24-136-01

14 52-050-02

15 52-032-08

16 24-086-17

17 24-086-16

18 X-75-10

Screw, hex. flange M6x1.0:(25 (2)

Washer, plain 6 mm (2)

Pan, oil assembly

(Includes 1,2, & 4-10)

Oil pump assembly (Includes 5)

Tube, oil pickup

Screen, oil

Kit, govemor gear w/pin

(Includes 8)

Pin, governor regulating

Tab, locking

Shaft, governor gear

O-Ring

Plug, hex. ctsk. 318"

Nipple, oil filter

Filter, oil

Seal, oil (PTO end)

Screw, hex. flange M8x1.25x45

Screw, hex. flange M8x1.25x45 (9)

Plug, sq. hd. solid 3/8" N.P.T.F.

REPAIR PARTS

TRACTOR -- MODEL NUMBER 944.609900

KOHLER ENGINE - MODEL NUMBER CV20S, TYPE NUMBER65551

CRANKSHAFT___I EXHAUST [

2 1 1/2

FUEL SYSTEM [ "

7 8

11\

REPAIR PARTS

TRACTOR, -MODEL NUMBER 944.609900

KOHLER ENGINE - MODEL NUMBER CV20S, TYPE NUMBER 65551

CRANKSHAFT

KEY PART

NO, NO. DESCRIPTION

1 24-014-72 Crankshaft (Includes 2)

2 52-139-09 Plug, cup

EXHAUST

KEY PART

NO. NO. DESCRIPTION

1 24-041-02 Gasket, exhaust (2)

2 25-072-04 Stud, M8x1.25x33 (4)

NOT ILLUSTRATED

- - 24-522-16 Short Block

- - 24-782-05 Miniblock

- - 24-755-03 Gasket Set

FUEL SYSTEM

KEY PART

NO. NO. DESCRIPTION

124-853-25 Kit, carburetor w/gaskets

(Includes 2-4)

2 24-041-15 Gasket, carburetor

3 - - Carburetor assembly

(For information only not

available separately)

(Includes 24 757 18, 24-053-25,

24-757-19, 24-757-20, 24-757-22)

4 24-041-14 Gasket, air cleaner base

5 M-0629095 Stud, M6x1.0x95 (2)

6 M-0641060 Nut, hex. flange M6xl.0 (2)

7 47-154-01 Clip, cable

8 24-353-03 Line, fuel 10-518" (2)

9 X-426-9 Clamp, hose (6)

10 24-086-12 Screw, hex. cap. M6x1.7x18 (2)

11 24-393-04 Pump, fuel - pulse

12 24-100-01 Nut, plastic (2)

13 25-353-03 Line, fuel 13-1/2"

14 24-050-02 Filter, fuel

NOT ILLUSTRATED

- - 24-757-18 Kit, overhaul w/gaskets

- - 24-757-19 Kit, choke repair w/gaskets

--24-757-20 Kit, gasket

--24-757-22 Kit, solenoid replacement w/gaskets

SERVICE NOTES

,_o_

m.., 0,_

_1_,1 ,,,_ ,

SEARS

OWNER'S

MANUAL

MODEL NO.

944.609900

HOW TO ORDER

REPAIR PARTS

[RI:IFTSMI:IN

20.0 HP

ELECTRIC START

46" MOWER

AUTOMATIC

GARDEN TRACTOR

Each tractor has its own model number. Each engine has its own model

number.

The model number for your tractor will be found on the model plate

located under the seat.

The model number for your engine will be found on the blower housing of

the engine.

All parts listed herein may be ordered from any Sears Canada, Inc. Ser-

vice Centre/Department and most Retail Stores.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING

INFORMATION:

• PRODUCT - TRACTOR

•MODEL NUMBER -944.609900

•ENGINE MODEL NUMBER - CV20S, TYPE NUMBER 65551

•PART NUMBER

•PART DESCRIPTION

Your Sears memhandise has added value when you consider Sears has

service units nationwide staffed with Sears trained technicians.., profes-

sional technicians speciticallytrained to insure that we meet our pledge to

you, we service what we sell.

NEED A PART?

SEARS HAS ACCESS TO OVER 800,000 PARTS

WHETHER IT'S A SPARK PLUG OR LAWNMOWER BLADE.

SEARS PARTS AND SERVICE CAN SUPPLY YOU WITH

TOP QUALITY REPAIR PARTS FOR ALL YOUR PRODUCTS.

JUST CALL ONE OF THE FOLLOWING NUMBERS TO PLACE YOUR

ORDER. IF CALLING LOCALLY:

Regina -566-5124 Montreal - 333-5740

Toronto -744-4900 Halifax - 454-2444

Kitchener - 894-7590 Ottawa -738-4440

Vancouver -420-8211

ALL OTHER AREAS CALL 1-800-665-4455

Sears Canada, Inc., Toronto, Ontario M5B 2B8

PRINTED IN U.S.A.

168288 01.05.99 SV

Craftsman 944609900 User Manual LAWN TRACTOR Manuals And Guides 99020013

CRAFTSMAN Lawn, Tractor Manual 99020013 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

Navigation menu

Versions of this User Manual:

Views

Navigation