Craftsman 10 Compound Miter Saw 21236 Owners Manual M2500RC3(212360) English A5 022409
Craftsman-137-21236-Users-Manual-161122 craftsman-137-21236-users-manual-161122
Triton Tools Saw DOUBLE BEVEL SIDE COMPOUND MITRE SAW 00921236e
13721236 90ffa734-e261-4094-819b-c54f2c562770 Craftsman Saw 137.21236 User Guide |
2015-03-28
: Craftsman Craftsman-10-Compound-Miter-Saw-21236-Owners-Manual-661105 craftsman-10-compound-miter-saw-21236-owners-manual-661105 craftsman pdf
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Operator’s Manual 10 in. COMPOUND MITER SAW WITH LASER TRAC® Model No. 137.212360 CAUTION: Before using this Miter Saw, read this manual and follow all its Safety Rules and Operating Instructions ● ● ● ● ● Customer Help Line For Technical Support 1-800-843-1682 Safety Instructions Installation Operation Maintenance Parts List Sears Parts & Repair Center 1-800-469-4663 Sears, Roebuck and Co., Hoffman Estates, IL60179 USA Visit our Craftsman website: www.sears.com/craftsman Part No. 13721236001 1 Printed in China TABLE OF CONTENTS SECTION PAGE SECTION Warranty ............................................... Product Specifications .......................... Symbols ................................................ Power Tool Safety ................................. Compound Miter Saw Safety ................. Electrical Requirements and Safety ...... Accessories and Attachments ............... Tools Needed for Assembly .................. Carton Contents .................................... 2 2 3 4 6 7 8 8 9 PAGE Know Your Compound Miter Saw .......... Glossary of Terms ................................. Assembly and Adjustments ................... Operation ............................................... Maintenance .......................................... Troubleshooting Guide .......................... Parts List ................................................ Repair Protection Agreement.................. 10 11 12 18 23 24 25 28 WARRANTY CRAFTSMAN ONE YEAR FULL WARRANTY If this Craftsman tool fails due to a defect in material or workmanship within one year from the date of purchase, call 1-800-4-MY-HOME R to arrange for free repair (or replacement if repair proves impossible). This warranty applies for only 90 days from the date of purchase if this product is ever used for commercial or rental purposes. This warranty does not include expendable parts, such as lamps, batteries, bits or blades. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Sears, Roebuck and Co., Hoffman Estates, IL 60179 ! WARNING Some dust created by using power tools contains chemicals known to the state of California to cause cancer and birth defects or other reproductive harm. Some examples of these chemicals are: ● Lead from lead-based paints ● Crystalline silica from bricks, cement and other masonry products ● Arsenic and chromium from chemically treated lumber Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well ventilated area and work with approved safety equipment such as dust masks that are specially designed to filter out microscopic particles. PRODUCT SPECIFICATIONS MOTOR Power Source................ Arbor Shaft Size............ Speed ........................... Brake ............................ Double Insulated .......... MITER SAW Rotating Table: Miter Detent Stops ....... Bevel Positive Stops .... ! WARNING 120V AC, 60Hz, 15 Amp 5/8 in. 4800 RPM (No load) Electric No Cutting Capacity: Crosscut ........................... Miter 45° R & L ................. Bevel 45° L ....................... 45° Miter and 45° Bevel .... 2-5/8 in. x 5-1/2 in. 2-5/8 in. x 3-7/8 in. 1-1/2 in. x 5-1/2 in. 1-1/2 in. x 3-7/8 in. BLADE Diameter ........................... 10 in. 0°, 15°, 22.5°, 31.6°, 45° R & L Arbor ................................. 5/8 in. 0°, 45° L To avoid electrical hazards, fire hazards or damage to the tool, use proper circuit protection. This tool is wired at the factory for 110-120 Volt operation. It must be connected to a 110-120 Volt / 15 Ampere time delay fuse or circuit breaker. To avoid shock or fire, replace power cord immediately if it is worn, cut or damaged in any way. Before using your tool, it is critical that you read and understand these safety rules. Failure to follow these rules could result in serious injury to you or damage to the tool. 2 2009/03 SYMBOLS WARNING ICONS Your power tool and its Operator’s Manual may contain “WARNING ICONS” (a picture symbol intended to alert you to, and/or instruct you how to avoid, a potentially hazardous condition). Understanding and heeding these symbols will help you operate your tool better and safer. Shown below are some of the symbols you may see. SAFETY ALERT: Precautions that involve your safety. PROHIBITION WEAR EYE PROTECTION: Always wear safety goggles or safety glasses with side shields. READ AND UNDERSTAND INSTRUCTION MANUAL: To reduce the risk of injury, user and all bystanders must read and understand instruction manual before using this product. KEEP HANDS AWAY FROM BLADE: Failure to keep your hands away from the blade will result in serious personal injury. SUPPORT AND CLAMP WORK ! DANGER DANGER: indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. ! WARNING WARNING: indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. ! CAUTION CAUTION: indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. CAUTION CAUTION: used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage. 3 POWER TOOL SAFETY GENERAL SAFETY INSTRUCTIONS BEFORE USING THIS POWER TOOL Safety is a combination of common sense, staying alert and knowing how to use your power tool. ! The table on page 7 shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord. 11.WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets or other jewelry which may get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair. WARNING To avoid mistakes that could cause serious injury, do not plug the tool in until you have read and understood the following. 1. READ and become familiar with the entire Operator’s Manual. LEARN the tool’s application, limitations and possible hazards. 12.ALWAYS WEAR EYE PROTECTION. Any power tool can throw foreign objects into the eyes and could cause permanent eye damage. ALWAYS wear Safety Goggles (not glasses) that comply with ANSI Safety standard Z87.1. Everyday eyeglasses have only impact– resistant lenses. They ARE NOT safety glasses. Safety Goggles are available at Sears. NOTE: Glasses or goggles not in compliance with ANSI Z87.1 could seriously injure you when they break. 2. KEEP GUARDS IN PLACE and in working order. 3. REMOVE ADJUSTING KEYS AND WRENCHES. Form the habit of checking to see that keys and adjusting wrenches are removed from the tool before turning ON. 4. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents. 13.WEAR A FACE MASK OR DUST MASK. Sawing operation produces dust. 5. DO NOT USE IN DANGEROUS ENVIRONMENTS. Do not use power tools in damp locations, or expose them to rain or snow. Keep work area well lit. 14.SECURE WORK. Use clamps or a vise to hold work when practical. It is safer than using your hand and it frees both hands to operate the tool. 6. KEEP CHILDREN AWAY. All visitors and bystanders should be kept a safe distance from work area. 15.DISCONNECT TOOLS FROM POWER SOURCE before servicing, and when changing accessories such as blades, bits and cutters. 7. MAKE WORKSHOP CHILD PROOF with padlocks, master switches or by removing starter keys. 16.REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in the OFF position before plugging the tool in. 8. DO NOT FORCE THE TOOL. It will do the job better and safer at the rate for which it was designed. 17.USE RECOMMENDED ACCESSORIES. Consult this Operator’s Manual for recommended accessories. The use of improper accessories may cause risk of injury to yourself or others. 9. USE THE RIGHT TOOL. Do not force the tool or an attachment to do a job for which it was not designed. 10.USE PROPER EXTENSION CORDS. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will result in a drop in line voltage and in loss of power which will cause the tool to overheat. 18.NEVER STAND ON THE TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted. 19.CHECK FOR DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked 4 POWER TOOL SAFETY to determine that it will operate properly and perform its intended function – check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced. 20.NEVER LEAVE THE TOOL RUNNING UNATTENDED. TURN THE POWER “OFF”. Do not walk away from a running tool until the blade comes to a complete stop and the tool is unplugged from the power source. 21. DO NOT OVERREACH. Keep proper footing and balance at all times. 22.MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories. 23.WARNING: Dust generated from certain materials can be hazardous to your health. Always operate saw in well-ventilated area and provide for proper dust removal. 24. ! DANGER People with electronic devices, such as pacemakers, should consult their physician(s) before using this product. Operation of electrical equipment in close proximity to a heart pacemaker could cause interference or failure of the pacemaker. 5 COMPOUND MITER SAW SAFETY stop before returning the saw to the raised position. 20. MAKE SURE the blade has come to a complete stop before removing or securing the workpiece, changing the workpiece angle or changing the angle of the blade. 21. NEVER cut metals or masonry products with this tool. This miter saw is designed for use on wood and wood-like products. 22. NEVER cut small pieces. If the workpiece being cut would cause your hand or fingers to be within 6-3/4 in. of the saw blade the workpiece is too small. 23. PROVIDE adequate support to the sides of the saw table for long work pieces. 24. NEVER use the miter saw in an area with flammable liquids or gases. 25. NEVER use solvents to clean plastic parts. Solvents could possibly dissolve or otherwise damage the material. 26. SHUT OFF the power before servicing or adjusting the tool. 27. DISCONNECT the saw from the power source and clean the machine when finished using. 28. MAKE SURE the work area is clean before leaving the machine. 29. SHOULD any part of your miter saw be missing, damaged, or fail in any way, or any electrical component fail to perform properly, lock the switch and remove the plug from the power supply outlet. Replace missing, damaged, or failed parts before resuming operation. SPECIFIC SAFETY INSTRUCTIONS FOR THIS COMPOUND MITER SAW 1. DO NOT USE THIN KERF BLADES they can deflect and contact guard and can cause possible injury to the operator. 2. DO NOT operate the miter saw until it is completely assembled and installed according to these instructions. 3. IF YOU ARE NOT thoroughly familiar with the operation of miter saws, seek guidance from your supervisor, instructor or other qualified person. 4. ALWAYS hold the work firmly against the fence and table. DO NOT perform any operation free hand (use clamp wherever possible). 5. KEEP HANDS out of the path of the saw blade. If the workpiece you are cutting would cause your hands to be within 6-3/4 in. of the saw blade, the workpiece should be clamped in place before making the cut. 6. BE SURE the blade is sharp, runs freely and is free of vibration. 7. ALLOW the motor to come up to full speed before starting a cut. 8. KEEP THE MOTOR AIR SLOTS CLEAN and free of chips or dust. 9. ALWAYS MAKE SURE all handles are tight before cutting, even if the table is positioned in one of the positive stops. 10. BE SURE both the blade and the collar are clean and the arbor bolt is tightened securely. 11. USE only blade collars specified for your saw. 12. NEVER use blades larger in diameter than 10 inches. 13. NEVER apply lubricants to the blade when it is running. 14. ALWAYS check the blade for cracks or damage before operation. Replace a cracked or damaged blade immediately. 15. NEVER use blades recommended for operation at less than 4800 RPM. 16. ALWAYS keep the blade guards in place and use at all times. 17. NEVER reach around the saw blade. 18. MAKE SURE the blade is not contacting the workpiece before the switch is turned ON. 19. IMPORTANT: After completing the cut, release the trigger and wait for the blade to ELECTRICAL REQUIREMENTS POWER SUPPLY AND MOTOR SPECIFICATIONS The AC motor used in this saw is a universal, nonreversible type. See “MOTOR” in the “PRODUCT SPECIFICATIONS” section on page 2. ! WARNING To avoid electrical hazards, fire hazards, or damage to the tool, use proper circuit protection. Your saw is wired at the factory for 120 V operation. Connect to a 120 V, 15 A circuit and use a 15 A time delay fuse or circuit breaker. To avoid shock or fire, if power cord is worn or cut, or damaged in any way, have it replaced immediately. 6 ELECTRICAL REQUIREMENTS AND SAFETY NOTE: When using an extension cord on a circuit with a #14 wire, the extension cord must not exceed 25 feet in length. Before connecting the motor to the power line, make sure the switch is in the off position and the electric current is rated the same as the current stamped on the motor nameplate. Running at a lower voltage will damage the motor. This tool is intended for use on a circuit that has a receptacle like the one illustrated in Fig. 1. GROUNDING INSTRUCTIONS IN THE EVENT OF A MALFUNCTION OR BREAKDOWN, grounding provides a path of least resistance for electric currents and reduces the risk of electric shock. This tool is equipped with an electrical cord that has an equipmentgrounding conductor and a grounding plug. The plug must be plugged into a matching receptacle that is properly installed and grounded in accordance with all local codes and ordinances. Fig. 1 shows a three-pronged electrical plug and receptacle that has a grounding conductor. If a properly grounded receptacle is not available, an adapter (Fig. 2) can be used to temporarily connect this plug to a two-contact grounded receptacle. The adapter (Fig. 2) has a rigid lug extending from it that MUST be connected to a permanent earth ground, such as a properly grounded receptacle box. DO NOT MODIFY THE PLUG PROVIDED. If it will not fit the receptacle, have the proper receptacle installed by a qualified electrician. IMPROPER CONNECTION of the equipment grounding conductor can result in risk of electric shock. The conductor with the green insulation (with or without yellow stripes) is the equipment grounding conductor. If repair or replacement of the electrical cord or plug is necessary, do not connect the equipment grounding conductor to a live terminal. ! WARNING ! WARNING In all cases, make certain the receptacle is properly grounded. If you are not sure, have a qualified electrician check the receptacle. CHECK with a qualified electrician or service person if you do not completely understand the grounding instructions, or if you are not certain the tool is properly grounded. USE only three-wire extension cords that have three-pronged grounding plugs with three-pole receptacles that accept the tool’s plug. Repair or replace damaged or worn cords immediately. This tool is for indoor use only. Do not expose to rain or use in damp locations. Fig. 1 Three-Pronged Plug GUIDELINES FOR EXTENSION CORDS Grounding Prong Properly Grounded Three-Pronged Receptacle USE THE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. Use an extension cord heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power, overheating and burning out of the motor. The table on the right shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord. Fig. 2 Grounding Lug Make sure this is connected to a known ground. Adapter ! Make sure your extension cord is properly wired and in good condition. Always replace a damaged extension cord or have it repaired by a qualified technician before using it. Protect your extension cords from sharp objects, excessive heat and damp or wet areas. Two-Pronged Receptacle WARNING This tool must be grounded while in use to protect the operator from electric shock. MINIMUM GAUGE FOR EXTENSION CORDS (AWG) (When using 120 volts only) Ampere Rating Total length of Cord More Than Not More Than 25ft. 50ft. 100ft. 150ft. 0 6 18 16 16 14 6 10 18 16 14 12 10 12 16 16 14 12 Use a separate electrical circuit for your tool. This circuit must not be less than #12 wire with a 20 A time-lag fuse or a #14 wire with a 15 A time-lag fuse. 12 7 16 14 12 Not Recommended ACCESSORIES AND ATTACHMENTS TOOLS NEEDED FOR ASSEMBLY RECOMMENDED ACCESSORIES SUPPLIED NOT SUPPLIED Blade Wrench Adjustable Wrench Hex Key Combination Square ! WARNING ● Use only accessories recommended for this miter saw. Follow instructions that accompany accessories. Use of improper accessories may cause hazards. ● The use of any cutting tool except 10 in. saw blades which meet the requirements under recommended accessories is prohibited. Do not use accessories such as shaper cutters or dado sets. Ferrous metal cutting and the use of abrasive wheels is prohibited. ● Do not attempt to modify this tool or create accessories not recommended for use with this tool. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious injury. Philips Screwdriver Slotted Screwdriver ACCESSORIES Visit your Sears Hardware Department or see the Sears Power and Hand Tool Catalog to purchase recommended accessories for this power tool. ! COMBINATION SQUARE MUST BE TRUE Should not gap or overlap when square is flipped over (see dotted figure). WARNING ● To avoid the risk of personal injury, do not modify this power tool or use accessories not recommended by Sears. ● Read warnings and conditions on your CARBIDE TIPPED SAW BLADE. Do not operate the saw without the proper saw blade guard in place. Carbide is a very hard but brittle material. Care should be taken while mounting, using, and storing carbide tipped blades to prevent accidental damage. Slight shocks, such as striking the tip while handling, can seriously damage the blade. Foreign objects in the workpiece, such as wire or nails, can also cause tips to crack or break off. Before using, always visually examine the blade and tips for bent blade, cracks, breakage, missing or loose tips, or other damage. Do not use if damage is suspected. Failure to heed safety instructions and warnings can result in serious bodily injury. Draw light line on board along this edge. Straight edge or a 3/4 in. board, this edge must be perfectly straight. Gap from untrue square when flipped over. 8 CARTON CONTENTS UNPACKING YOUR MITER SAW ! 2. Place the saw on a secure stationary work surface. 3. Separate all parts from the packing material. Check each of the illustrations shown below to make certain all items are accounted for, before discarding any packing material. WARNING To avoid injury from unexpected starting or electrical shock, do not plug the power cord into a source of power during unpacking and assembly. This cord must remain unplugged whenever you are working on the saw. ! WARNING If any part is missing or damaged, do not attempt to assemble the miter saw, or plug in the power cord until the missing or damaged part is correctly replaced. To avoid electric shock, use only identical replacement parts when servicing double insulated tools. Call 1-800-4-MY-HOME R for replacement parts. 1. Remove the miter saw from the carton. IMPORTANT: Do not lift miter saw by the trigger switch handle. It may cause misalignment. Lift machine by the built-in carry handle. Hex Key Hold-Down Clamp Miter Table Handle Dust Bag Blade Wrench Miter Saw Batteries Rear Extension Stay 9 KNOW YOUR COMPOUND MITER SAW Safety Lock-Off Button Upper Plate Guard Cover Plate Motor Dust Bag Lower Blade Guard Hold-down Clamp Base Bevel Scale Positive Stop Locking Lever Hand Hold for Transportation Miter Angle Pointer Miter Lock Handle Switch Handle ON/OFF Trigger Switch Arbor Lock Laser On/Off Switch Laser Guide Fence Hold-down Latch Table Bevel Lock Handle Miter Scale Rear Extension Stay Table Insert Hand Hold for Transportation 10 GLOSSARY OF TERMS COMPOUND MITER SAW TERMS on machine and legible. ARBOR LOCK – Allows the user to keep the blade from rotating while tightening or loosening the arbor bolt during blade replacement or removal. WRENCH STORAGE – Convenient storage to prevent misplacing the blade wrench. BASE – Supports the table, holds accessories and allows for workbench or leg set mounting. ARBOR – The shaft on which a blade is mounted. BEVEL LOCKING HANDLE – Locks the miter saw at a desired bevel angle. BEVEL CUT – An angle cut made through the face of the workpiece. BEVEL SCALE – To measure the bevel angle of the saw blade 0° to 45° left. COMPOUND CUT – A simultaneous bevel and miter cut. COVER PLATE SCREW – Loosen this screw and rotate the plate for access to the blade arbor bolt. CROSS CUT – A cut made across the width of the workpiece. WOODWORKING TERMS FREEHAND – Performing a cut without using a fence (guide), hold down or other proper device to prevent the workpiece from twisting during the cutting operation. FENCE – Helps to keep the workpiece from moving when sawing. Scaled to assist with accurate cutting. LOWER BLADE GUARD – Helps protect your hands from the blade in the raised position, it retracts as the blade is lowered. GUM – A sticky sap from wood products. MITER HANDLE – Used to rotate the table, and to rotate the saw to a right or left cutting position. KERF – The amount of material removed by blade cut. MITER SCALE – Measures the miter angle 0° to 45° left and right. MITER CUT – An angle cut made across the width of the workpiece. MOUNTING HOLES – To mount the miter saw to a stable surface. RESIN – A sticky sap that has hardened. HEEL – Misalignment of the blade. REVOLUTIONS PER MINUTE (RPM) – The number of turns completed by a spinning object in one minute. ON/OFF TRIGGER SWITCH – To start the tool, squeeze the trigger. Release the trigger to turn off the miter saw. POSITIVE STOP LOCKING LEVER – Locks the miter saw at a preset positive stop for the desired miter angle. SAW BLADE PATH – The area of the workpiece or table top directly in line with the travel of the blade or the part of the workpiece which will be cut. STOP LATCH – Locks the miter saw in the lowered position for compact storage and transportation. SET – The distance between two saw blade tips, bent outward in opposite directions to each other. The further apart the tips are, the greater the set. SWITCH HANDLE – The switch handle contains the trigger switch and the laser on/off switch. The blade is lowered into the workpiece by pushing down on the handle. The saw will return to its upright position when the handle is released. WORKPIECE – The item being cut. The surfaces of a workpiece are commonly referred to as faces, ends and edges. WARNING LABELS – Read and understand for your own safety. Make sure all labels are present 11 ASSEMBLY AND ADJUSTMENTS INSTALLING THE MITER HANDLE (FIG. A) 1. Thread the miter handle (1) into the hole (2) located at the front of the miter table. INSTALLING THE DUST BAG (FIG. C) 1. Squeeze the metal collar wings (2) of the dust bag (1). 2. Place the dust bag neck opening around the exhaust port (3), and release the metal collar wings. Fig. A Fig. C 2 1 2 1 ! WARNING To avoid injury and damage to the saw, transport or store the miter saw with the cutting head locked in the down position. Never use the stop latch to hold the cutting head in a down position for cutting operations. 3 INSTALLING THE REAR EXTENSION STAY (FIG. D) 1. Loosen the extension stay locking screw (1) under the saw base (2). 2. Place the rear extension stay (3) into the holes provided in the miter saw base. Make sure the angle of stay is in the down position (as shown in Fig. D) for maximum support. 3. Insert the extension stay locking screw back to hole and tighten to hold the extension. CUTTING HEAD (FIG. B) Raising the Cutting Head 1. Push down slightly on the switch handle (1). 2. Pull the hold-down latch (2) out of the long slot (5) of locking hole (3) and turn 90º to insert into the short slot (6). 3. Pull up the switch handle (1) to raise to the up position. 1 Fig. B 5 6 Fig. D 4 2 3 2 Locking Cutting Head in Down Position When transporting or storing the miter saw, the cutting head should always be locked in the down position. 1. Push the switch handle (1) down to its lowest position. 2. Pull the hold-down latch (2) out of the short slot (6) of the locking hole (3) and turn 90º to insert into the long slot (5). IMPORTANT: To avoid damage, never carry the miter saw by the switch handle, the cutting arm or the miter handle. ALWAYS use the designated carrying handle (4). 1 3 INSTALLING THE HOLD-DOWN CLAMP ASSEMBLY (FIG. E) 1. Loosen the lock knob (3) from the rear side of the saw base (4). 2. Place the hold-down clamp assembly (1) in one of the mounting holes (2). 3. Tighten the lock knob (3). 12 Fig. E REMOVING OR INSTALLING THE BLADE 2 ! WARNING Only use a 10-inch diameter blade. To avoid injury from an accidental start, make sure the switch is in the OFF position and plug is not connected to the power source outlet. Removing Blade (Fig. G, H, I) 1. Unplug the saw from the outlet. 2. Allow the cutting head to rise to the upright position. Raise the lower blade guard (1) to the up position. (Fig. G) 3. Loosen the cover plate screw (2) with a Phillips screwdriver. 4. Rotate the cover plate (3) towards the rear of the tool to expose the arbor bolt (4). 5. Place the blade wrench over the arbor bolt. 1 3 4 Fig. G INSERTING AND REPLACING THE LASER BATTERIES (FIG. F) • Unplug your miter saw. ! 1 2 WARNING 3 Failure to unplug your tool could result in accidental starting causing possible serious personal injury. 1. Remove the locking screw (1) on the battery cover (2) with a Phillips screwdriver, and open the cover. 2. Insert the two supplied AAA batteries in the case as per the diagram below. If replacing the batteries, take out the old batteries and place with new AAA batteries. Dispose of old batteries properly. 3. Put on the battery cover, replace the locking screw and tighten it securely. 4 6. Locate the arbor lock (5) on the motor, below the switch handle. (Fig. H) 7. Press the arbor lock, holding it in firmly while turning the blade wrench clockwise. The arbor lock will engage after turning the wrench. Continue to hold the arbor lock in to keep it engaged, while turning the wrench clockwise to loosen the arbor bolt. NOTE: Replace the batteries with batteries that have a rating of 1.5 volts (Number 4 series and AAA size or equivalent). Fig. H Fig. F 5 AAA Battery AAA Battery 2 1 8. Remove the arbor bolt (8), outer blade collar (6), and the blade (7). Do not remove the inner blade collar. (Fig. I) 13 the table and check for any contact with the metal base or the turn table. NOTE: Pay attention to the pieces removed, noting their position and direction they face. Wipe the blade collars clean of any sawdust before installing the new blade. ADJUSTMENT INSTRUCTIONS ! Fig. I 7 6 8 WARNING To avoid injury from an accidental start, make sure the switch is in the OFF position and the plug is not connected to the power source outlet. 6 ADJUSTING FENCE SQUARENESS (FIG. J) 1. Loosen the three fence locking bolts (1). 2. Lower the cutting arm and lock in position. 3. Using a square, lay the heel of the square against the blade, and the rule agaist the fence(2) as shown. Check to see if the fence is 90° to the blade. 4. If not, adjust fence 90° to the blade and tighten the fence locking bolts. CAUTION: If the saw has not been used recently, recheck blade squareness to the fence and readjust if needed. 5. After fence has been aligned, using a scrap piece of wood, make a cut at 90o then check squareness on the piece. Readjust if necessary. 7 8 Installing Blade (Fig. G, H, I) 1. Install a 10 in. blade with a 5/8 in. arbor making sure the rotation arrow on the blade matches the clockwise rotation arrow on the upper guard, and the blade teeth are pointing downward. 2. Place the blade collar (6) against the blade and on the arbor. Thread the arbor bolt (4) onto the arbor in a counterclockwise direction. (Fig. G) IMPORTANT: Make sure the flats of the blade collars are engaged with the flats on the arbor shaft. Also, the flat side of the blade collar must be placed against the blade. 3. Place the blade wrench on the arbor bolt. 4. Press the arbor lock (5), holding it in firmly while turning the blade counterclockwise. When arbor lock engages, continue to press it in while tightening the arbor bolt securely. (Fig. H) 5. Rotate the cover plate (3) back to its original position until the slot in the cover plate engages with the cover plate screw (2). While holding the lower blade guard, tighten the screw with a Phillips screwdriver. (Fig. G) NOTE: The lower blade guard must be raised to the upright position to access the cover plate screw. 6. Lower the blade guard (1) and verify that the operation of the guard does not bind or stick. 7. Be sure the arbor lock is released so the blade turns freely. Fig. J 1 2 1 MITER SCALE (FIG. K) The miter scale assists the user in setting the desired miter angles from 45° left to 45° right. The miter saw table has nine of the most common angle setttings with positive stops at 0°, 15°, 22.5°, 31.6°, and 45°. These positive stops position the blade at the desired angle quickly and accurately. To Adjust the Angle: 1. Unlock the miter table by turning the miter handle (1) counterclockwise. 2. Press down the positive stop locking lever (2) while holding the miter handle, and rotate the table left or right to the desired angle. 3. Release positive stop locking lever. Tighten miter handle. 4. If the desired angle is one of the nine positive stops, release the positive stop locking lever, making sure the lever snaps into position, ! WARNING ● To avoid injury, never use the saw without the cover plate secure in place. It keeps the arbor bolt from falling out if it accidentally loosens, and helps prevent the spinning blade from coming off the saw. ● Make sure the collars are clean and properly arranged. Lower the blade into 14 BEVEL STOP ADJUSTMENT (FIG. M, N, O) and then secure by tightening the miter 5. If the miter angle desired is not one of the nine positive stops, simply lock the miter table into position by turning the miter handle in the clockwise direction. To Adjust the Indicator: (1) Adjust the indicator (3) to the 0 ° mark on the miter scale (4) to position the miter table. (2) Release positive stop locking lever (2). Tighten miter handle. ! WARNING To avoid injury from unexpected starting or electrical shock, make sure the trigger is released and remove the power cord from the power source. 90° Bevel Adjustment (Fig. M) 1. Loosen bevel lock handle (1) and tilt the cutting arm completely to the right. Tighten the bevel lock handle. Lower blade. 2. Place a combination square (2) on the miter table with the rule against the table and the heel of the square against the saw blade. 3. If the blade is not 90° square with the miter table, loosen the bevel lock handle, tilt the cutting head completely to the left, loosen the locknut (4) on the bevel angle adjustment bolt (3) and use a 13 mm wrench to adjust the bolt (3) in or out to increase or decrease the bevel angle. 4. Tilt the cutting arm to back to the right at 90° bevel and recheck for alignment. 5. Repeat steps 1 through 4 if further adjustment is needed. 6. Tighten bevel lock handle and locknut (4) when alignment is achieved. Fig. K 1 3 4 2 CUTTING ARM TRAVEL Cutting Arm Downward Travel Adjustment (Fig. L) ! WARNING To avoid injury from unexpected starting or electrical shock, turn the switch OFF and remove the power cord from the power source. Fig. M NOTE: Before each cutting operation, check the position of the blade to make sure it does not contact any metal surface. If the blade contacts any metal surface, the depth of travel must be adjusted. 1. Lower the blade as far as possible. 2. Loosen the locknut (3). 3. Turn the adjustment bolt (4) out (counterclockwise) to decrease the cutting depth or in (clockwise) to increase the cutting depth. 4. Carefully rotate the blade manually to check for contact. Avoid touching blade points or edges. 5. Repeat until adjusted properly, and tighten the locknut to secure the adjustment bolt into position. 1 3 4 2 Fig. L 3 4 15 90° Bevel Indicator (Fig. N) 1. When the blade is exactly 90° to the table, loosen the bevel indicator screw (5) using a #2 Phillips screwdriver. 2. Adjust bevel indicator (6) to the “0” mark (7) on the bevel scale and retighten the screw. MOUNTING THE MITER SAW (FIG. P, Q) ! WARNING To avoid injury from unexpected saw movement: ● Before moving the saw, disconnect the power cord from the outlet, and lock the cutting arm in the lower position using the stop latch. NOTE: The stop latch is for carrying or storing the tool. It is not to be used for holding the saw while cutting. Lower blade and press in stop latch to secure saw for transport or storage. ● Never carry the miter saw by the power cord or by the switch handle. Carrying the tool by the power cord could cause damage to the insulation or wire connections resulting in electric shock or fire. ● To avoid injury from flying debris, do not allow visitors to stand behind the saw. ● Place the saw on a firm, level work-surface where there is room for handling and properly supporting the workpiece. ● Support the saw on a level work surface. ● Bolt or clamp the saw to its support. Fig. N 6 7 5 45° Bevel Adjustment (Fig. O) 1. Unlock the bevel lock handle (1) and tilt the cutting arm as far to the left as possible. 2. Using a combination square, check to see if the blade angle is 45° to the table. 3. If the blade is not at 45° to the miter table, tilt the cutting arm to the right, loosen the locknut (5) on the bevel angle adjustment bolt (4) and use a 13 mm wrench to adjust the bolt (4) in or out to increase or decrease the bevel angle. 4. Tilt the cutting arm to the left to 45° bevel and recheck for alignment. 5. Repeat steps 1 through 4 until the blade is at 45° to the miter table. 6. Tighten bevel lock handle and locknut (5) when alignment is achieved. Place the saw in the desired location, either on a work bench or recommended leg set. The base of the saw has four mounting holes (10). (Fig. P) Mounting instructions 1. For stationary use, place the saw in the desired location, directly on a workbench where there is room for handling and proper support of the workpiece. The base of the saw has four mounting holes. Bolt the base of the miter saw (1) to the work surface (5), using the fastening method as shown in Fig P. Fig. P Fig. O 1. 2. 3. 4. 5. 6. 7. 8. 9. 1 4 5 Miter saw base Hex head bolt Rubber washer Flat washer Workbench Flat washer Lockwasher Hex nut Jam nut 10 10 16 1 4 3 2 5 6 7 8 9 NOTE: Mounting hardware is not included with this tool. Bolts, nuts, washers, and screws must be purchased separately. ● 2. For portable use, place the saw on a 3/4 in. thick piece of plywood. Bolt the base of the miter saw securely to the plywood using the mounting holes on the base. Use C-clamps to clamp this mounting board to a stable work surface at the worksite. Laser Warning Label: Max output <1mW DIODE LASER: 630-670nm, Complies with 21CFR 1040.10 and 1040. 11. Fig. Q ! WARNING 3/4 Inch Plywood ● Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. ! WARNING ● Hand Hold for Transportation ● THE LASER GUIDE (FIG. R) 1. To turn laser on, turn switch (1) to “I” position. 2. To turn laser off, turn switch to “O” position. NOTE: All the adjustments for the operation of this machine have been completed at the factory. Fig. R 1 Your tool is equipped with the Laser Guide using a Class III laser beam. The laser beam will enable you to preview the saw blade path on the stock to be cut before starting the miter saw. This laser guide is powered by two AAA 1.5 volt batteries. AVOID DIRECT EYE CONTACT ! WARNING ● The use of optical instruments with this product will increase eye hazard. Do not attempt to repair or disassemble the laser. If unqualified persons attempt to repair this laser product, serious injury may result. Any repair required on this laser product should be performed by a Sears or other qualified service center. Laser is radiated when laser guide is turned on. Avoid direct eye contact. Always un-plug the miter saw from power source before making any adjustments. 17 OPERATION SAFETY INSTRUCTIONS FOR BASIC SAW OPERATION ● BEFORE USING THE MITER SAW ! WARNING ● To avoid mistakes that could cause serious, permanent injury, do not plug the tool in until the following steps are completed: ● Completely assemble and adjust the saw, following the instructions. (ASSEMBLY AND ADJUSTMENTS) ● Learn the use and function of the ON/OFF switch, lock-off switch, upper and lower blade guards, hold down latch, bevel lock handle and cover plate screws. ● Review and understand all safety instructions and operating procedures in this Operator’s Manual. (SAFETY & OPERATIONS) ● Review the MAINTENANCE and TROUBLESHOOTING GUIDE for your miter saw. ● To avoid injury or possible death from electrical shock: Make sure your fingers do not touch the plug’s metal prongs when plugging or unplugging your miter saw. (ELECTRICAL EQUIREMENTS AND SAFETY) ● ● ● RECOMMENDED ACCESSORIES ● Consult the ACCESSORIES and ● ● BEFORE EACH USE INSPECT YOUR SAW. ● ● Disconnect the miter saw. To avoid injury ● ● ● ● ● saw is missing, bent, damaged or broken in any way, or any electrical parts don’t work, turn the saw off and unplug it. Replace bent, damaged, missing or defective parts before using the saw again. Maintain tools with care. Keep the miter saw clean for best and safest performance. Follow instructions for lubricating. Do not put lubricants on the blade while it is spinning. Remove adjusting wrench from the tool before turning it on. To avoid injury from jams, slips, or thrown pieces, use only recommended accessories. Check the dust bag before you work. Empty the bag if it is more than half-full. from accidental starting, unplug the saw before any adjustments, including set-up and blade changes. Compare the direction of rotation arrow on the guard to the direction arrow on the blade. The blade teeth should always point downward at the front of the saw. Tighten the arbor bolt. Tighten the cover plate screw. Check for damaged parts. Check for: ● Alignment of moving parts ● Damaged electric cords ● Binding of moving parts ● Mounting holes ● Function of arm return spring and lower guard: Push the cutting arm all the way down, then let it rise until it stops. The lower guard should fully close. Follow instructions in TROUBLESHOOTING GUIDE for adjustment if necessary. ● Other conditions that may affect the way the miter saw works. Keep all guards in place, in working order and proper adjustment. If any part of this miter ● ATTACHMENTS section of this Operators Manual for recommended accessories. Follow the instructions that come with the accessory. The use of improper accessories may cause risk of injury to persons. Choose the correct 10 in. diameter blade for the material and the type of cutting you plan to do. Do not use thin kerf blades. Make sure the blade is sharp, undamaged and properly aligned. With the saw unplugged, push the cutting arm all the way down. Manually spin the blade and check for clearance. Tilt the power-head to a 45° bevel and repeat the test. Make sure the blade and arbor collars are clean. Make sure all clamps and locks are tight and there is no excessive play in any parts. KEEP YOUR WORK AREA CLEAN Cluttered areas and benches invite accidents. ! WARNING To avoid burns or other fire damage, never use use the miter saw near flammable liquids, vapors, or gases. ● Plan ahead to protect your eyes, hands, face and ears. ● Know your miter saw. Read and understand this Operator’s Manual and labels affixed to this tool. Learn its application and limitations as well as the specific potential hazards peculiar to this tool. To avoid injury from accidental contact with moving parts, do not do layout, assembly, or setup work on the miter saw while any parts are moving. ● Avoid accidental starting, make sure the trigger switch is disengaged before plugging the miter saw into a power outlet. 18 ● Make sure there are no gaps between the PLAN YOUR WORK ● Use the right tool. Don’t force a tool or attachment to do a job it was not designed to do. Use a different tool for any workpiece that can’t be held in a solidly braced, fixed position. workpiece, fence and table that will let the workpiece shift after it is cut. ● Keep the cut off piece free to move sideways after it is cut off. Otherwise, it could get wedged against the blade and thrown violently. ● Only the workpiece should be on the saw table. ● Secure work. Use clamps or a vise to help hold the work when it’s practical. ! CAUTION This machine is not designed for cutting masonry, masonry products, ferrous metals (steel, iron, and iron-based metals.) Use this miter saw to cut only wood, woodlike products, or non-ferrous metals. Other material may shatter, bind the blade, or create other dangers. Remove all nails that may be in the workpiece to prevent sparking that could cause a fire. Remove dust bag when cutting non-ferrous metals. USE EXTRA CAUTION WITH LARGE OR ODD SHAPED WORKPIECES. ● Use extra supports (tables, sawhorses, blocks, etc.) for workpieces large enough to tip. ● Never use another person as a substitute for a table extension, or as an additional support for a workpiece that is longer or wider than the basic miter saw table, or to help feed, support, or pull the workpiece. ● Do not use this saw to cut small pieces. If the workpiece being cut would cause your hand or fingers to be within 6-3/4 inches of the saw blade the workpiece is too small. Keep hands and fingers out of the “no hands zone” area marked on the saw table. ● When cutting odd shaped workpieces, plan your work so it will not bind in the blade and cause possible injury. Molding, for example, must lie flat or be held by a fixture or jig that will not let it move when cut. ● Properly support round material such as dowel rods, or tubing, which have a tendency to roll when cut, causing the blade to “bite”. DRESS FOR SAFETY Any power tool can throw foreign objects into the eyes. This can result in permanent eye damage. Everyday eyeglasses have only impact resistant lenses and are not safety glasses. Glasses or goggles not in compliance with ANSI Z87.1 could seriously injure you when they break. ● Do not wear loose clothing, gloves, neckties or jewelry (rings, watches). They can get caught and draw you into moving parts. ● Wear non-slip footwear. ● Tie back long hair. ● Roll long sleeves above the elbow. ● Noise levels vary widely. To avoid possible hearing damage, wear ear plugs when using any miter saw. ● For dusty operations, wear a dust mask along with safety goggles. ! INSPECT YOUR WORKPIECE Make sure there are no nails or foreign objects in the part of the workpiece being cut. Plan your work to avoid small pieces that may bind, or that are too small to clamp and get a solid grasp on. Plan the way you will grasp the workpiece from start to finish. Avoid awkward operations and hand positions. A sudden slip could cause your fingers or hand to move into the blade. WHEN SAW IS RUNNING DO NOT OVER-REACH Keep good footing and balance. Keep your face and body to one side, out of the line of a possible kickback. NEVER stand in the line of the blade. Never cut freehand: ● Brace your workpiece firmly against the fence and table stop so it will not rock or twist during the cut. ● Make sure there is no debris between the workpiece and the table or fence. WARNING To avoid injury, follow all applicable safety instructions, when cutting non-ferrous metals: ● Use only saw blades specifically recommended for non-ferrous metal cutting. ● Do not cut metal workpieces that must be hand held. Clamp workpieces securely. ● Cut non-ferrous metals only if you are under the supervision of an experienced person and the dust bag has been removed from the saw. ! WARNING Do not allow familiarity from frequent use of your miter saw to result in a careless mistake. A careless fraction of a second is enough to cause a severe injury. 19 Before cutting, if the saw makes an unfamiliar noise or vibrates, stop immediately. Turn the saw OFF. Unplug the saw. Do not restart until finding and correcting the problem. BODY AND HAND POSITION (FIG. S) ! TURNING SAW ON (FIG. T) To reduce the likelihood of accidental starting, a thumb activated lock-OFF switch is located on top of the switch handle. The lock-OFF switch (1) must be pushed in before the trigger switch (2) can be activated and the miter saw started. WARNING Never place hands near the cutting area. Proper positioning of your body and hands when operating the miter saw will make cutting easier and safer. Keep children away. Keep all visitors at a safe distance from the miter saw. Make sure bystanders are clear of the saw and workpiece. Don’t force the saw. It will do the job better and safer at its designed rate. ! Starting a cut: ● Place hands at least 6-3/4 in. away from the path of the blade – out of the “no-hands zone” (1). (Fig. S) ● Hold workpiece firmly against the fence to prevent movement toward the blade. ● With the power switch OFF, bring the saw blade down to the workpiece to see the cutting path of the blade. ● Press in lock-off switch in trigger switch handle. ● Squeeze trigger switch to start saw. ● Lower blade into workpiece with a firm downward motion. 2 1 3 BEFORE LEAVING THE SAW ● Never leave tool running unattended. Turn power OFF. Wait for all moving parts to stop and unplug unit from power source. ● Make workshop child- proof. Lock the shop. Disconnect master switches. Store tool away from children and other unqualified users. Finishing a cut: ● Hold the cutting arm in the down position. ● Release trigger switch and wait for all moving parts to stop before moving your hands and raising the cutting arm. ● If the blade doesn’t stop within 6 seconds, unplug the saw and follow the instructions in TROUBLESHOOTING GUIDE section. MITER CUT (FIG. U) 1. When a miter cut is required, unlock the miter table by turning the miter handle (1) counterclockwise. 2. While holding the miter handle, press down on the positive stop locking lever (2) to disengage the positive stop locking lever. 3. Rotate the miter table to the right or left with the miter handle. 4. When the table is in the desired position as shown on the miter scale (3), release the positive stop locking lever handle and tighten the miter handle. The table is now locked at the desired angle. Positive stops are provided at 0°,15°, 22.5°, 31.6° and 45°. IMPORTANT: ALWAYS TIGHTEN the miter table lock handle before cutting. Before freeing jammed material: ● Release trigger switch. ● Wait for all moving parts to stop. ● Unplug the miter saw. Fig. S WARNING Make the switch child-proof. Insert a padlock through the hole (3) in the trigger switch and lock it. This will prevent children and other unauthorized users from engaging the trigger switch ON. Fig. T 1 Fig. U 6-3/4 in. 6-3/4 in. 3 20 2 1 BEVEL CUT (FIG. V) Fig. X 1. When a bevel cut is required, loosen the bevel lock handle (1). 2. Tilt the cutting head to the desired angle as shown on the bevel scale (2). The blade can be positioned at any angle, from a 90° straight Hold-Down cut (0° on the scale) to a 45° left bevel. Clamp 3. Tighten the bevel lock handle (1) to lock the cutting head in position. 4. Positive stops are provided at 0° and 45°. Workpiece Fig. V CUTTING BASE MOLDING (FIG. Y) Base moldings and many other moldings can be cut on a compound miter saw. The setup of the saw depends on molding characteristics and application, as shown. Perform practice cuts on scrap material to achieve best results: 1. Always make sure moldings rest firmly against fence and table. Use hold-down or C-clamps, whenever possible, and place tape on the area being clamped to avoid marks. 2. Reduce splintering by taping the cut area prior to making cut. Mark cut line directly on the tape. 3. Splintering typically happens due to wrong blade application and thinness of the material. 1 2 COMPOUND CUT (FIG. W) A compound cut is the combination of a miter and a bevel cut simultaneously. 1. Loosen the bevel lock handle (1) and position the cutting head at the desired bevel position. Lock the bevel lock handle. 2. Loosen the miter table lock handle (2). Press down the positive stop locking lever (3) and position the table at the desired angle. Release the positive stop locking lever and lock the miter handle. Fig. Y F e n c e Workpiece Miter Saw Table miter at 450, bevel at 00 Fig. W F e n c e Workpiece Miter Saw Table miter at 00, bevel at 450 NOTE: Always perform a dry run cut so you can determine if the operation being attempted is possible before power is applied to the saw. 1 CUTTING CROWN MOLDING (FIG. Z, AA ) 3 Your compound miter saw is suited for the difficult task of cutting crown molding. To fit properly, crown molding must be compoundmiterd with extreme accuracy. The two surfaces on a piece of crown molding that fit flat against the ceiling and wall are at angles that, when added together equal exactly 90°. 2 CUTTING BOWED MATERIAL (FIG. X) A bowed workpiece must be positioned against the fence and secured with a clamping device as shown before cutting. Do not position workpiece incorrectly or try to cut the workpiece without the support of the fence. This will cause the blade to bind and could result in personal injury. Most crown molding has a top rear angle (the section that fits flat against the ceiling) of 52° and a bottom rear angle (the section that fits flat against the wall) of 38°. 21 In order to accurately cut crown molding for a 90° inside or outside corner, lay the molding with its broad back surface flat on the saw table. NOTE: The chart below references a compound cut for crown molding ONLY WHEN THE ANGLE BETWEEN THE WALLS EQUALS EXACTLY 90°. When setting the bevel and miter angles for compound miters, remember that the settings are interdependent; changing one changes the other, as well. Fig. Z KEY F e n c e BEVEL MITER TYPE OF CUT SETTING SETTING IL 33.9° IR 33.9° OL 33.9° OR 33.9° Miter Saw Table Bevel/Miter Settings Fig. AA Settings for standard crown molding lying flat on compound miter saw table Inside Corner OL IL OR IR Outside Corner 22 Inside corner-Left side 31.6° Right 1. Position top of molding against fence. 2. Miter table set at RIGHT 31.6°. 3. LEFT side is finished piece. Inside corner-Right side 31.6° Left 1. Position bottom of molding against fence. 2. Miter table set at LEFT 31.6°. 3. LEFT side is finished piece. Outside corner-Left side 31.6° Left 1. Position bottom of molding against fence. 2. Miter table set at LEFT 31.6°. 3. RIGHT side is finished piece. Outside corner-Right side 31.6° Right 1. Position top of molding against fence. 2. Miter table set at RIGHT 31.6°. 3. RIGHT side is finished piece. MAINTENANCE MAINTENANCE ! LOWER BLADE GUARD Do not use the saw without the lower blade guard. The lower blade guard is attached to the saw for your protection. Should the lower guard become damaged, do not use the saw until the damaged guard has been replaced. Develop a regular check to make sure the lower guard is working properly. Clean the lower guard of any dust or buildup with a damp cloth. DANGER To avoid injury, never put lubricants on the blade while it is spinning. ! WARNING To avoid fire or toxic reaction, never use gasoline, naphtha acetone, lacquer thinner or similar highly volatile solvents to clean the miter saw. ! CAUTION: Do not use solvents on the guard. They could make the plastic “cloudy” and brittle. WARNING ! To avoid injury from unexpected starting or electrical shock, unplug the power cord before working on the saw. ! WARNING When cleaning the lower guard, unplug the saw from the power source receptacle to avoid unexpected startup. WARNING EMPTYING SAWDUST BAG Periodically, sawdust will accumulate under the work table and base. This could cause difficulty in the movement of the worktable when setting up a miter cut. Frequently blow out or vacuum up the sawdust. For your safety, this saw is double-insulated. To avoid electrical shock, fire or injury, use only parts identical to those identified in the parts list. Reassemble exactly as the original assembly to avoid electrical shock. ! REPLACING CARBON BRUSHES (FIG. BB) Replace both carbon brushes when either has less than 1/4 in. length of carbon remaining, or if the spring or wire is damaged or burned. To inspect or replace brushes, first unplug the saw. Then remove the black plastic cap (1) on the side of the motor (2). Remove the cap cautiously, because it is springloaded. Then pull out the brush and replace. Replace for the other side. To reassemble reverse the procedure. The ears on the metal end of the assembly go in the same hole the carbon part fits into. Tighten the cap snugly, but do not overtighten. WARNING If blowing sawdust, wear proper eye protection to keep debris from blowing into eyes. LUBRICATION (FIG. CC) All the motor bearings in this tool are lubricated with a sufficient amount of high grade lubricant for the life of the unit under normal operating conditions; therefore, no further bearing lubrication is required. Lubricate the following as necessary: Chop pivot: Apply light machine oil to points indicated in illustration. Chop and Central pivot: Apply light machine oil to points indicated in illustration. NOTE: To reinstall the same brushes, first make sure the brushes go back in exactly the way they came out. This will avoid a break-in period that reduces motor performance and increases wear. Fig. CC Fig. BB Central pivot of plastic guard 1 Chop pivot 2 23 TROUBLESHOOTING GUIDE ! WARNING To avoid injury from accidental starting, always turn switch OFF and unplug the tool before moving, replacing the blade or making adjustments. TROUBLESHOOTING GUIDE - MOTOR PROBLEM PROBLEM CAUSE Brake does not 1. Motor brushes not sealed or lightly stop the blade sticking. within 6 seconds. 2. Motor brake overheated from use of defective or wrong size blade or rapid ON/OFF cycling. 3. Arbor bolt loose. 4. Brushes cracked, damaged, etc. 5. Other. Motor does not start 1. Limit switch failure 2. Brush worn. 3. Fuse blown or circuit breaker tripped on home panel. Brush spark when switch released. 1. Brush worn. 2. Other. SUGGESTED CORRECTIVE ACTION 1. Inspect/clean/replace brushes. See MAINTENANCE section. 2. Use a recommended blade. Let cool down. See REMOVING OR INSTALLING THE BLADE section. 3. Retighten. See REMOVING OR INSTALLING THE BLADE section. 4. Replace brushes. 5. Contact Sears Service Center. 1. Replace limit switch. 2. Replace brushes. See MAINTENANCE section. 3. Verify there is electrical power at the outlet. 1. Replace Brushes. See MAINTENANCE section. 2. Contact Sears Service Center. TROUBLESHOOTING GUIDE - SAW OPERATION PROBLEM PROBLEM CAUSE Blade hits table. 1. Misalignment. SUGGESTED CORRECTIVE ACTION 1. See ADJUSTMENT - Cutting Head Downward Travel Adjustment section. 1. See OPERATION - Miter Angle Adjustment section. 2. Vacuum or blow out dust. WEAR EYE PROTECTION. 1. Contact Sears Service Center. Angle of cut not 1. Miter table unlocked. accurate. Can 2. Sawdust under table. not adjust miter. Cutting arm wobbles. Cutting arm will not fully raise, or blade guard won’t fully close. Blade binds, jams, burns wood. Saw vibrates or shakes. 1. Loose pivot points. 1. Pivot bolt too tight. 2. Pivot spring not replaced properly after service. 3. Sawdust build-up. 1. Improper operation. 2. Dull or warped blade. 3. Improper blade size. 4 Wood is moving during cut. 1. Loosen pivot bolt lock nut (see adjustment section). 2. Contact Sears Service Center. 3. Clean and lubricate moving parts. 1. See BASIC SAW OPERATION section. 2. Replace or sharpen blade. 3. Replace with 10 in. diameter blade. 4. Use hold down clamp to secure workpiece to table. 1. Saw blade not round / damaged / 1. Replace blade. loose. 2. Tighten arbor bolt. 2. Arbor bolt loose. TROUBLESHOOTING GUIDE - LASER GUIDE PROBLEM The laser guide fails to turn on. PROBLEM CAUSE 1. The batteries are dead. 2. The battery contacts need adjustment. SUGGESTED CORRECTIVE ACTION 1. Replace with new AAA batteries. 2. Reload the batteries and make certain that they make solid contact to the battery spring. 24 PARTS LIST 10 in. COMPOUND MITER SAW ! MODEL NO. 137.212360 WARNING When servicing use only CRAFTSMAN replacement parts. Use of any other parts many create a HAZARD or cause product damage. Any attempt to repair or replace electrical parts on this Miter Saw may create a HAZARD unless repair is done by a qualified service technician. Repair service is available at your nearest Sears Service Centre. PARTS LIST FOR SAW SCHEMATIC I.D. X3P1 X3P2 X3P4 X3P9 X3PA X3PC X3PD X3PE X3PG X3PH Description COMPRESSION SPRING BUTTON SWITCH BATTERY POWER CABLE SEGMENT HANDLE MOTOR HANDLE (TOP) MOTOR HANDLE (DOWN) CORD CLAMP CORD GUARD LIMIT SWITCH Size QTY 1 1 2 1 1 1 1 1 1 1 I.D. X3RT X3RU X3RV X3S0 X3S2 X3S6 X3S7 X3S8 X3SD X3SE Description COIL SPRING PLASTIC SLEEVE LOCK NUT FLAT WASHER POINTER CR. RE. PAN HD. SCREW SPRING WASHER POINTER REAR EXTENSION STAY CR. RE. PAN HD. SCREW Size M6*16 QTY 1 1 1 2 1 3 1 1 1 1 X3PJ HEX. HD. BOLT M6*14 1 X3SF BOLT CLAMP X3PY X3Q0 X3Q1 X3Q3 X3Q4 X3Q5 X3Q6 X3Q7 CUTTER SHAFT GUARD CR. RE. COUNT HD. SCREW SPRING GUARD CR. RE. PAN HD. SCREW CR. RE. COUNT HD. SCREW RUBBER BLOCK COLLAR LOWER BLADE GUARD M6*14 1 1 1 1 4 1 1 1 1 X3SG X3SH X3SJ X3SK X3SM X3SN X3SP X3SQ FLAT WASHER SPRING WASHER FENCE MITER LOCK HANDLE FLAT WASHER SPRING WASHER CR. RE. PAN HD. SCREW SLIDE PLATE ø8 ø8 3 3 1 1 1 2 2 3 X3Q8 X3Q9 X3QA X3QB X3QC X3QD X3QW X3R7 X3R8 X3R9 X3RA X3RB X3RG BRACING PLATE 1 X3SS BASE COLLAR LOCK NUT CR. RE. PAN HD. SCREW COLLAR FLAT WASHER CR. RE. COUNT HD. SCREW TRIGGER BLADE ARBOR COLLAR ARBOR BOLT BLADE WRENCH SHAFT 1 1 1 1 2 1 1 1 2 1 1 1 X3ST X3T0 X3T1 X3T2 X3T3 X3T4 X3T6 X3T8 X3T9 X3TA X3TB X3TC HEX. HD. BOLT MOTOR ASS’Y LASER ASS’Y BEVEL LOCK HANDLE ASS’Y ANGLE REGULATOR ASS’Y HOLD DOWN CLAMP ASS’Y INSTRUCTION MANUAL BEVEL BOLT ROLLER M8*30 CR. RE. PAN HD. TAPPING SCREW M6*18 M4*16 M5*40 X3RH TORSION SPRING 1 X3TF X3RK X3RL X3RM X3RN X3RP X3RQ X3RR X3RS CR. RE. PAN HD. SCREW HEX. HD. BOLT NUT LOCK NUT FLAT WASHER TABLE INSERT CR. RE. COUNT HD. SCREW TABLE RETAINING RING 2 1 2 2 1 1 1 4 1 X3TG X3TH X3TJ X3TL X3W4 X3W9 X3WA X3WB DUST BAG LEVER PIVOT SHAFT CR. RE. PAN HD. SCREW LABEL SCALE LABEL HEX KEY 1 1 1 1 1 1 1 1 M6*10 M5*6 M6*12 M6 M6*12 ø6 M8*20 M5*10 M8*20 M8 M8 ø8 M4*8 25 CR. RE. PAN HD. TAPPING SCREW CR. RE. PAN HD. SCREW M10 ø10 M4*10 ø4 ø4 ø5 M5*12 1 M10*50 M10*55 M4*8 4 1 1 1 1 1 1 1 2 2 8 2 10 in. COMPOUND MITER SAW MODEL NO. 137.212360 SCHEMATIC FOR SAW X3P9 X3T6 OPER MANU ATOR’S AL X3P3 X3TA X3PA X3TA X3P4 2 X3PG X3TB2 X3PE X3W2 X3P1 X3T1 X3TB 6 X3TC2 X3P2 X3PD X3PC X3R7 X3TG X3PH X3R9 X3R8 X3R9 X3RA X3RB X3QW X3TH X3WB X3T2 X3QC X3QD X3QB X3RV X3T8 X3S6 3 X3S7 X3SM X3S8 X3Q0 X3Q1 X3Q3 4 X3T92 X3TF2 X3S2 X3RR 4 X3RS X3RT X3SQ3 X3SD X3W9 X3SE X3SJ X3SS X3ST 26 X3RU X3SN 2 X3WA X3SP2 X3SF X3ST X3SG X3SH X3PJ X3PY X3RG X3RH X3Q9 X3RL2 X3QA X3TJ X3RM 2 X3RN X3RK X3RP X3TL X3RQ X3W4 X3ST2 X3SG 2 X3SH 2 X3T4 X3Q4 X3Q5 X3Q6 X3Q7 X3Q8 X3S02 X3T3 X3T0 X3QD X3SK 10 in. COMPOUND MITER SAW MODEL NO. 137.212360 PARTS LIST AND SCHEMATIC FOR MOTOR I.D. Description I.D. Description X3P0 HEX. SOC. HD. CAP SCREW Size QTY 1 X3QJ LABEL 1 X3PK LABEL 1 X3QK BRUSH ASS’Y 2 X3PL BRUSH HOLDER ASS’Y 2 X3QL 1 X3PM BRUSH COVER 2 X3QM CR. RE. PAN HD. TAPPING SCREW ST5*65 2 X3PQ MOTOR HOUSING 1 X3QN FIELD ASS’Y 1 X3PR BEARING 1 X3QU HEX. SOC. HD. CAP SCREW X3PS SPRING 1 X3QR HEX. SOC. HD. CAP SCREW 1 X3PT ARMATURE ASS’Y 1 X3QS 1 X3PU COMPRESSION SPRING 1 X3QY NEEDLE BEARING X3PV ARBOR LOCK 1 X3R3 CR. RE. PAN HD. SCREW M5*16 2 X3PW BEARING 1 X3SB FLAT WASHER ø5 2 X3PX ARM 1 X3SN SPRING WASHER ø5 4 X3PZ FLAT WASHER 4 X3TD CR. RE. PAN HD. SCREW M6*35 4 X3QE RUBBER INSERT 1 X3TE TOOTH WASHER ø4.2 1 X3QF CAP 1 X3TM CR. RE. PAN HD. SCREW M4*10 1 X3QG LABEL 1 X3WC CUTTER SHAFT ASS’Y X3QH LABEL 1 ø6 Size QTY FLOW GUIDE M6*25 1 ANCHOR BLOCK 1 1 X3PK ���� ���� 2 ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� X3PV ���� ���� ���� ���� ���� ���� ���� ���� 2 ���� 2 ���� 2 27 ���� ���� 4 2 REPAIR PROTECTION AGREEMENTS Congratulations on making a smart purchase. Your new Craftsman® product is designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That’s when having a Repair Protection Agreement can save you money and aggravation. Here’s what the Repair Protection Agreement* includes: Expert service by our 10,000 professional repair specialists Unlimited service and no charge for parts and labor on all covered repairs Product replacement up to $1500 if your covered product can’t be fixed Discount of 10% from regular price of service and related installed parts not covered by the agreement; also, 10% off regular price of preventive maintenance check Fast help by phone – we call it Rapid Resolution – phone support from a Sears representative. Think of us as a “talking owner’s manual.” Once you purchase the Repair Protection Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service appointment online. The Repair Protection Agreement is a risk-free purchase. If you cancel for any reason during the product warranty period, we will provide a full refund. Or, a prorated refund anytime after the product warranty period expires. Purchase your Repair Protection Agreement today! Some limitations and exclusions apply. For prices and additional information in the U.S.A. call 1-800-827-6655. *Coverage in Canada varies on some items. For full details call Sears Canada at 1-800-361-6665. Sears Installation Service For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in the U.S.A. or Canada call 1-800-4-MY-HOME®. 28 Get it fixed, at your home or ours! Your Home For expert troubleshooting and home solutions advice: www.managemyhome.com For repair – in your home – of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories and owner’s manuals that you need to do-it-yourself. For Sears professional installation of home appliances and items like garage door openers and water heaters. 1-800-4-MY-HOME® Call anytime, day or night (U.S.A. and Canada) (1-800-469-4663) www.sears.com www.sears.ca Our Home For repair of carry-in items like vacuums, lawn equipment, and electronics, call anytime for the location of the nearest Sears Parts & Repair Service Center 1-800-488-1222 (U.S.A.) www.sears.com 1-800-469-4663 (Canada) www.sears.ca To purchase a protection agreement on a product serviced by Sears: 1-800-827-6655 (U.S.A.) Para pedir servicio de reparación a domicilio, y para ordenar piezas: 1-888-SU-HOGAR® 1-800-361-6665 (Canada) Au Canada pour service en français: 1-800-LE-FOYERMC (1-800-533-6937) www.sears.ca (1-888-784-6427) © Sears Brands, LLC ® Registered Trademark / TM Trademark / SM Service Mark of Sears Brands, LLC ® Marca Registrada / TM Marca de Fábrica / SM Marca de Servicio de Sears Brands, LLC MC Marque de commerce / MD Marque déposée de Sears Brands, LLC 29
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