Craftsman 10 Compound Miter Saw 21236 Owners Manual M2500RC3(212360) English A5 022409

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Triton Tools Saw DOUBLE BEVEL SIDE COMPOUND MITRE SAW 00921236e

13721236 90ffa734-e261-4094-819b-c54f2c562770 Craftsman Saw 137.21236 User Guide |

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1 1

Operator’s Manual

10 in. COMPOUND MITER SAW

WITH LASER TRAC®

Model No. 137.212360

CAUTION:

Before using this Miter Saw,

read this manual and follow

all its Safety Rules and

Operating Instructions

● Safety Instructions

● Installation

● Operation

● Maintenance

● Parts List

Sears, Roebuck and Co., Hoffman Estates, IL60179 USA

Visit our Craftsman website: www.sears.com/craftsman

Part No. 13721236001 Printed in China

Customer Help Line

For Technical Support

1-800-843-1682

Sears Parts &

Repair Center

1-800-469-4663

2 3

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TABLE OF CONTENTS

SECTION PAGE SECTION PAGE

Warranty ............................................... 2 Know Your Compound Miter Saw .......... 10

Product Specifications .......................... 2 Glossary of Terms ................................. 11

Symbols ................................................ 3 Assembly and Adjustments ................... 12

Power Tool Safety ................................. 4 Operation ............................................... 18

Compound Miter Saw Safety ................. 6 Maintenance .......................................... 23

Electrical Requirements and Safety ...... 7 Troubleshooting Guide .......................... 24

Accessories and Attachments ............... 8 Parts List ................................................ 25

Tools Needed for Assembly .................. 8 Repair Protection Agreement.................. 28

Carton Contents .................................... 9

WARRANTY

WARNING

!

Some dust created by using power tools contains chemicals known to the state of California to cause

cancer and birth defects or other reproductive harm. Some examples of these chemicals are:

● Lead from lead-based paints

● Crystalline silica from bricks, cement and other masonry products

● Arsenic and chromium from chemically treated lumber

Your risk from these exposures varies, depending on how often you do this type of work. To reduce

your exposure to these chemicals, work in a well ventilated area and work with approved safety

equipment such as dust masks that are specially designed to filter out microscopic particles.

PRODUCT SPECIFICATIONS

MOTOR Cutting Capacity:

Power Source................ 120V AC, 60Hz, 15 Amp Crosscut ........................... 2-5/8 in. x 5-1/2 in.

Arbor Shaft Size............ 5/8 in. Miter 45° R & L ................. 2-5/8 in. x 3-7/8 in.

Speed ........................... 4800 RPM (No load) Bevel 45° L ....................... 1-1/2 in. x 5-1/2 in.

Brake ............................ Electric 45° Miter and 45° Bevel .... 1-1/2 in. x 3-7/8 in.

Double Insulated .......... No

MITER SAW BLADE

Rotating Table: Diameter ........................... 10 in.

Miter Detent Stops ....... 0°, 15°, 22.5°, 31.6°, 45° R & L Arbor ................................. 5/8 in.

Bevel Positive Stops .... 0°, 45° L

WARNING

!

To avoid electrical hazards, fire hazards or damage to the tool, use proper circuit protection.

This tool is wired at the factory for 110-120 Volt operation. It must be connected to a 110-120

Volt / 15 Ampere time delay fuse or circuit breaker. To avoid shock or fire, replace power cord

immediately if it is worn, cut or damaged in any way.

Before using your tool, it is critical that you read and understand these safety rules. Failure to

follow these rules could result in serious injury to you or damage to the tool.

2009/03

CRAFTSMAN ONE YEAR FULL WARRANTY

If this Craftsman tool fails due to a defect in material or workmanship within one year from the

date of purchase, call 1-800-4-MY-HOME to arrange for free repair (or replacement if repair

proves impossible).

This warranty applies for only 90 days from the date of purchase if this product is ever used for

commercial or rental purposes.

This warranty does not include expendable parts, such as lamps, batteries, bits or blades.

This warranty gives you specific legal rights, and you may also have other rights which vary from

state to state.

Sears, Roebuck and Co., Hoffman Estates, IL 60179

R

2 3

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WARNING ICONS

Your power tool and its Operator’s Manual may contain “WARNING ICONS” (a picture symbol

intended to alert you to, and/or instruct you how to avoid, a potentially hazardous condition).

Understanding and heeding these symbols will help you operate your tool better and safer.

Shown below are some of the symbols you may see.

SYMBOLS

SAFETY ALERT: Precautions that involve your safety.

PROHIBITION

WEAR EYE PROTECTION: Always wear safety goggles or safety glasses with side

shields.

READ AND UNDERSTAND INSTRUCTION MANUAL: To reduce the risk of injury,

user and all bystanders must read and understand instruction manual before using this

product.

SUPPORT AND CLAMP WORK

KEEP HANDS AWAY FROM BLADE: Failure to keep your hands away from the blade

will result in serious personal injury.

DANGER



!

WARNING



!

CAUTION



!

CAUTION

DANGER: indicates an imminently hazardous situation which, if not

avoided, will result in death or serious injury.

WARNING: indicates a potentially hazardous situation which, if not

avoided, could result in death or serious injury.

CAUTION: indicates a potentially hazardous situation which, if not

avoided, may result in minor or moderate injury.

CAUTION: used without the safety alert symbol indicates a potentially

hazardous situation which, if not avoided, may result in property

damage.

4 5

4 5

POWER TOOL SAFETY

GENERAL SAFETY INSTRUCTIONS

BEFORE USING THIS POWER TOOL

Safety is a combination of common sense,

staying alert and knowing how to use your power

tool.

To avoid mistakes that could cause serious

injury, do not plug the tool in until you have

read and understood the following.

1. READ and become familiar with the

entire Operator’s Manual. LEARN

the tool’s application, limitations and

possible hazards.

2. KEEP GUARDS IN PLACE and in working

order.

3. REMOVE ADJUSTING KEYS AND

WRENCHES. Form the habit of checking to

see that keys and adjusting wrenches are

removed from the tool before turning ON.

4. KEEP WORK AREA CLEAN. Cluttered areas

and benches invite accidents.

5. DO NOT USE IN DANGEROUS

ENVIRONMENTS. Do not use power tools

in damp locations, or expose them to rain or

snow. Keep work area well lit.

6. KEEP CHILDREN AWAY. All visitors and

bystanders should be kept a safe distance

from work area.

7. MAKE WORKSHOP CHILD PROOF with

padlocks, master switches or by removing

starter keys.

8. DO NOT FORCE THE TOOL. It will do the job

better and safer at the rate for which it was

designed.

9. USE THE RIGHT TOOL. Do not force the tool

or an attachment to do a job for which it was

not designed.

10.USE PROPER EXTENSION CORDS. Make

sure your extension cord is in good condition.

When using an extension cord, be sure to use

one heavy enough to carry the current your

product will draw. An undersized cord will

result in a drop in line voltage and in loss of

power which will cause the tool to overheat.

The table on page 7 shows the correct

size to use depending on cord length and

nameplate ampere rating. If in doubt, use the

next heavier gauge. The smaller the gauge

number, the heavier the cord.

11.WEAR PROPER APPAREL. Do not wear

loose clothing, gloves, neckties, rings,

bracelets or other jewelry which may get

caught in moving parts. Nonslip footwear is

recommended. Wear protective hair covering

to contain long hair.

12.ALWAYS WEAR EYE PROTECTION. Any

power tool can throw foreign objects

into the eyes and could cause

permanent eye damage. ALWAYS

wear Safety Goggles (not glasses)

that comply with ANSI Safety standard Z87.1.

Everyday eyeglasses have only impact–

resistant lenses. They ARE NOT safety

glasses. Safety Goggles are available at

Sears. NOTE: Glasses or goggles not in

compliance with ANSI Z87.1 could seriously

injure you when they break.

13.WEAR A FACE MASK OR DUST MASK.

Sawing operation produces dust.

14.SECURE WORK. Use clamps or a vise to

hold work when practical. It is safer

than using your hand and it frees

both hands to operate the tool.

15.DISCONNECT TOOLS FROM POWER

SOURCE before servicing, and when

changing accessories such as blades, bits

and cutters.

16.REDUCE THE RISK OF UNINTENTIONAL

STARTING. Make sure switch is in the OFF

position before plugging the tool in.

17.USE RECOMMENDED ACCESSORIES.

Consult this Operator’s Manual for

recommended accessories. The use of

improper accessories may cause risk of injury

to yourself or others.

18.NEVER STAND ON THE TOOL. Serious

injury could occur if the tool is tipped or if the

cutting tool is unintentionally contacted.

19.CHECK FOR DAMAGED PARTS. Before

further use of the tool, a guard or other part

that is damaged should be carefully checked

WARNING

!

4 5

4 5

POWER TOOL SAFETY

to determine that it will operate properly and

perform its intended function – check for

alignment of moving parts, binding of moving

parts, breakage of parts, mounting and any

other conditions that may affect its operation.

A guard or other part that is damaged should

be properly repaired or replaced.

20.NEVER LEAVE THE TOOL RUNNING

UNATTENDED. TURN THE POWER “OFF”.

Do not walk away from a running tool until the

blade comes to a complete stop and the tool

is unplugged from the power source.

21. DO NOT OVERREACH. Keep proper footing

and balance at all times.

22.MAINTAIN TOOLS WITH CARE. Keep

tools sharp and clean for best and safest

performance. Follow instructions for

lubricating and changing accessories.

23.WARNING: Dust generated from certain

materials can be hazardous to your health.

Always operate saw in well-ventilated area

and provide for proper dust removal.

24.

People with electronic devices, such as

pacemakers, should consult their physician(s)

before using this product. Operation of

electrical equipment in close proximity to a

heart pacemaker could cause interference or

failure of the pacemaker.

DANGER



!

6 7

6 7

COMPOUND MITER SAW SAFETY

SPECIFIC SAFETY INSTRUCTIONS FOR THIS

COMPOUND MITER SAW

1. DO NOT USE THIN KERF BLADES they

can deflect and contact guard and can cause

possible injury to the operator.

2. DO NOT operate the miter saw until it

is completely assembled and installed

according to these instructions.

3. IF YOU ARE NOT thoroughly familiar with

the operation of miter saws, seek guidance

from your supervisor, instructor or other

qualified person.

4. ALWAYS hold the work firmly against the

fence and table. DO NOT perform any

operation free hand (use clamp wherever

possible).

5. KEEP HANDS out of the path of the saw

blade. If the workpiece you are cutting would

cause your hands to be within 6-3/4 in. of the

saw blade, the workpiece should be clamped

in place before making the cut.

6. BE SURE the blade is sharp, runs freely and

is free of vibration.

7. ALLOW the motor to come up to full speed

before starting a cut.

8. KEEP THE MOTOR AIR SLOTS CLEAN

and free of chips or dust.

9. ALWAYS MAKE SURE all handles are tight

before cutting, even if the table is positioned

in one of the positive stops.

10. BE SURE both the blade and the collar are

clean and the arbor bolt is tightened securely.

11. USE only blade collars specified for your saw.

12. NEVER use blades larger in diameter than

10 inches.

13. NEVER apply lubricants to the blade when it

is running.

14. ALWAYS check the blade for cracks or

damage before operation. Replace a cracked

or damaged blade immediately.

15. NEVER use blades recommended for

operation at less than 4800 RPM.

16. ALWAYS keep the blade guards in place and

use at all times.

17. NEVER reach around the saw blade.

18. MAKE SURE the blade is not contacting the

workpiece before the switch is turned ON.

19. IMPORTANT: After completing the cut,

release the trigger and wait for the blade to

stop before returning the saw to the raised

position.

20. MAKE SURE the blade has come to a

complete stop before removing or securing

the workpiece, changing the workpiece angle

or changing the angle of the blade.

21. NEVER cut metals or masonry products with

this tool. This miter saw is designed for use

on wood and wood-like products.

22. NEVER cut small pieces. If the workpiece

being cut would cause your hand or fingers

to be within 6-3/4 in. of the saw blade the

workpiece is too small.

23. PROVIDE adequate support to the sides of

the saw table for long work pieces.

24. NEVER use the miter saw in an area with

flammable liquids or gases.

25. NEVER use solvents to clean plastic parts.

Solvents could possibly dissolve or otherwise

damage the material.

26. SHUT OFF the power before servicing or

adjusting the tool.

27. DISCONNECT the saw from the power

source and clean the machine when finished

using.

28. MAKE SURE the work area is clean before

leaving the machine.

29. SHOULD any part of your miter saw be

missing, damaged, or fail in any way, or any

electrical component fail to perform properly,

lock the switch and remove the plug from

the power supply outlet. Replace missing,

damaged, or failed parts before resuming

operation.

POWER SUPPLY AND MOTOR

SPECIFICATIONS

The AC motor used in this saw is a universal,

nonreversible type. See “MOTOR” in the

“PRODUCT SPECIFICATIONS” section on

page 2.

To avoid electrical hazards, fire hazards,

or damage to the tool, use proper circuit

protection. Your saw is wired at the factory

for 120 V operation. Connect to a 120 V, 15

A circuit and use a 15 A time delay fuse or

circuit breaker. To avoid shock or fire, if

power cord is worn or cut, or damaged in any

way, have it replaced immediately.

ELECTRICAL REQUIREMENTS

WARNING

!

6 7

6 7

ELECTRICAL REQUIREMENTS AND SAFETY

GROUNDING INSTRUCTIONS

IN THE EVENT OF A MALFUNCTION OR

BREAKDOWN, grounding provides a path of

least resistance for electric currents and reduces

the risk of electric shock. This tool is equipped

with an electrical cord that has an equipment-

grounding conductor and a grounding plug. The

plug must be plugged into a matching receptacle

that is properly installed and grounded in

accordance with all local codes and ordinances.

DO NOT MODIFY THE PLUG PROVIDED.

If it will not fit the receptacle, have the proper

receptacle installed by a qualified electrician.

IMPROPER CONNECTION of the equipment

grounding conductor can result in risk of electric

shock. The conductor with the green insulation

(with or without yellow stripes) is the equipment

grounding conductor. If repair or replacement of

the electrical cord or plug is necessary, do not

connect the equipment grounding conductor to a

live terminal.

CHECK with a qualified electrician or service

person if you do not completely understand the

grounding instructions, or if you are not certain

the tool is properly grounded.

USE only three-wire extension cords that have

three-pronged grounding plugs with three-pole

receptacles that accept the tool’s plug. Repair or

replace damaged or worn cords immediately.

GUIDELINES FOR EXTENSION

CORDS

USE THE PROPER EXTENSION CORD. Make

sure your extension cord is in good condition.

Use an extension cord heavy enough to carry

the current your product will draw. An undersized

cord will cause a drop in line voltage resulting

in loss of power, overheating and burning out

of the motor. The table on the right shows the

correct size to use depending on cord length

and nameplate ampere rating. If in doubt, use

the next heavier gauge. The smaller the gauge

number, the heavier the cord.

Make sure your extension cord is properly

wired and in good condition. Always replace a

damaged extension cord or have it repaired by a

qualified technician before using it. Protect your

extension cords from sharp objects, excessive

heat and

damp or wet areas.

Use a sep

arate electrical circuit for your tool. This

circuit must not be less than #12 wire with a 20 A

time-lag fuse or a #14 wire with a 15 A time-lag

fuse.

NOTE: When using an extension cord on a

circuit with a #14 wire, the extension cord must

not exceed 25 feet in length. Before connecting

the motor to the power line, make sure the switch

is in the off position and the electric current is

rated the same as the current stamped on the

motor nameplate. Running at a lower voltage

will damage the motor. This tool is intended for

use on a circuit that has a receptacle like the one

illustrated in Fig. 1.

Fig. 1 shows a three-pronged electrical plug and

receptacle that has a grounding conductor. If a

properly grounded receptacle is not available,

an adapter (Fig. 2) can be used to temporarily

connect this plug to a two-contact grounded

receptacle. The adapter (Fig. 2) has a rigid lug

extending from it that MUST be connected to

a permanent earth ground, such as a properly

grounded receptacle box.

In all cases, make certain the receptacle is

properly grounded. If you are not sure, have a

qualified electrician check the receptacle.

This tool is for indoor use only. Do not

expose to rain or use in damp locations.

Fig. 1

Fig. 2

Three-Pronged Plug

Grounding Prong

Properly Grounded

Three-Pronged

Receptacle

Grounding Lug Make sure this

is connected

to a known

ground.

Two-Pronged

Receptacle

Adapter

This tool must be grounded while in use to

protect the operator from electric shock.

MINIMUM GAUGE FOR EXTENSION CORDS (AWG)

(When using 120 volts only)

Ampere Rating Total length of Cord

More Than Not More Than 25ft. 50ft. 100ft. 150ft.

0 6 18 16 16 14

6 10 18 16 14 12

10 12 16 16 14 12

12 16 14 12 Not Recommended

!

!

!

WARNING

!

WARNING

!

WARNING

!

8 9

8 9

ACCESSORIES AND ATTACHMENTS TOOLS NEEDED FOR ASSEMBLY

RECOMMENDED ACCESSORIES

● Use only accessories recommended for

this miter saw. Follow instructions that

accompany accessories. Use of improper

accessories may cause hazards.

● The use of any cutting tool except 10 in.

saw blades which meet the requirements

under recommended accessories is

prohibited. Do not use accessories such

as shaper cutters or dado sets. Ferrous

metal cutting and the use of abrasive

wheels is prohibited.

● Do not attempt to modify this tool or

create accessories not recommended for

use with this tool. Any such alteration or

modification is misuse and could result in

a hazardous condition leading to possible

serious injury.

ACCESSORIES

Visit your Sears Hardware Department or see the

Sears Power and Hand Tool Catalog to purchase

recommended accessories for this power tool.

● To avoid the risk of personal injury, do not

modify this power tool or use accessories

not recommended by Sears.

● Read warnings and conditions on your

CARBIDE TIPPED SAW BLADE. Do not

operate the saw without the proper saw

blade guard in place. Carbide is a very

hard but brittle material. Care should be

taken while mounting, using, and storing

carbide tipped blades to prevent accidental

damage. Slight shocks, such as striking

the tip while handling, can seriously

damage the blade. Foreign objects in the

workpiece, such as wire or nails, can also

cause tips to crack or break off. Before

using, always visually examine the blade

and tips for bent blade, cracks, breakage,

missing or loose tips, or other damage. Do

not use if damage is suspected. Failure to

heed safety instructions and warnings can

result in serious bodily injury.

COMBINATION SQUARE MUST BE TRUE

Should not gap or overlap when square is flipped

over (see dotted figure).

WARNING

!

WARNING

!

Draw light line on

board along this

edge.

Straight edge or

a 3/4 in. board,

this edge must be

perfectly straight.

Gap from untrue square when

flipped over.

SUPPLIED NOT SUPPLIED

Adjustable Wrench

Combination Square

Philips Screwdriver

Slotted Screwdriver

Blade Wrench

Hex Key

8 9

8 9

CARTON CONTENTS

UNPACKING YOUR MITER SAW

To avoid injury from unexpected starting or

electrical shock, do not plug the power cord

into a source of power during unpacking and

assembly. This cord must remain unplugged

whenever you are working on the saw.

1. Remove the miter saw from the carton.

IMPORTANT: Do not lift miter saw by

the trigger switch handle. It may cause

misalignment. Lift machine by the built-in

carry handle.

2. Place the saw on a secure stationary work

surface.

3. Separate all parts from the packing material.

Check each of the illustrations shown below

to make certain all items are accounted for,

before discarding any packing material.

If any part is missing or damaged, do not

attempt to assemble the miter saw, or plug in

the power cord until the missing or damaged

part is correctly replaced. To avoid electric

shock, use only identical replacement parts

when servicing double insulated tools. Call

1-800-4-MY-HOME for replacement parts.

WARNING

!

WARNING

!

Hold-Down Clamp

Dust Bag

Miter Saw

Miter Table Handle

Blade Wrench

R

Rear Extension Stay

Batteries

Hex Key

10 11

10 11

KNOW YOUR COMPOUND MITER SAW

Cover Plate

Lower Blade Guard

Hold-down Clamp

Base

Upper Plate Guard

Miter Lock Handle

Positive Stop Locking Lever

Dust Bag

Motor

Bevel Scale

Hand Hold for

Transportation

Miter Angle

Pointer

Safety Lock-Off Button

Fence

Table

Table Insert

Hand Hold for

Transportation

Bevel Lock Handle

Laser On/Off Switch

Switch Handle

Arbor Lock

Hold-down Latch

Miter Scale

ON/OFF Trigger Switch

Laser Guide

Rear Extension Stay

10 11

10 11

GLOSSARY OF TERMS

COMPOUND MITER SAW TERMS

ARBOR LOCK – Allows the user to keep the

blade from rotating while tightening or loosening

the arbor bolt during blade replacement or

removal.

BASE – Supports the table, holds accessories

and allows for workbench or leg set mounting.

BEVEL LOCKING HANDLE – Locks the miter

saw at a desired bevel angle.

BEVEL SCALE – To measure the bevel angle of

the saw blade 0° to 45° left.

COVER PLATE SCREW – Loosen this screw

and rotate the plate for access to the blade arbor

bolt.

FENCE – Helps to keep the workpiece from

moving when sawing. Scaled to assist with

accurate cutting.

LOWER BLADE GUARD – Helps protect your

hands from the blade in the raised position, it

retracts as the blade is lowered.

MITER HANDLE – Used to rotate the table, and

to rotate the saw to a right or left cutting position.

MITER SCALE – Measures the miter angle 0° to

45° left and right.

MOUNTING HOLES – To mount the miter saw to

a stable surface.

ON/OFF TRIGGER SWITCH – To start the tool,

squeeze the trigger. Release the trigger to turn

off the miter saw.

POSITIVE STOP LOCKING LEVER – Locks the

miter saw at a preset positive stop for the desired

miter angle.

STOP LATCH – Locks the miter saw in the

lowered position for compact storage and

transportation.

SWITCH HANDLE – The switch handle contains

the trigger switch and the laser on/off switch. The

blade is lowered into the workpiece by pushing

down on the handle. The saw will return to its

upright position when the handle is released.

WARNING LABELS – Read and understand for

your own safety. Make sure all labels are present

on machine and legible.

WRENCH STORAGE – Convenient storage to

prevent misplacing the blade wrench.

WOODWORKING TERMS

ARBOR – The shaft on which a blade is

mounted.

BEVEL CUT – An angle cut made through the

face of the workpiece.

COMPOUND CUT – A simultaneous bevel and

miter cut.

CROSS CUT – A cut made across the width of

the workpiece.

FREEHAND – Performing a cut without using a

fence (guide), hold down or other proper device

to prevent the workpiece from twisting during the

cutting operation.

GUM – A sticky sap from wood products.

HEEL – Misalignment of the blade.

KERF – The amount of material removed by

blade cut.

MITER CUT – An angle cut made across the

width of the workpiece.

RESIN – A sticky sap that has hardened.

REVOLUTIONS PER MINUTE (RPM) – The

number of turns completed by a spinning object

in one minute.

SAW BLADE PATH – The area of the workpiece

or table top directly in line with the travel of the

blade or the part of the workpiece which will be

cut.

SET – The distance between two saw blade tips,

bent outward in opposite directions to each other.

The further apart the tips are, the greater the set.

WORKPIECE – The item being cut. The surfaces

of a workpiece are commonly referred to as

faces, ends and edges.

12 13

12 13

ASSEMBLY AND ADJUSTMENTS

INSTALLING THE MITER HANDLE (FIG. A)

1. Thread the miter handle (1) into the hole (2)

located at the front of the miter table.

Fig. A

CUTTING HEAD (FIG. B)

Raising the Cutting Head

1. Push down slightly on the switch handle (1).

2. Pull the hold-down latch (2) out of the long slot (5)

of locking hole (3) and turn 90º to insert into the

short slot (6).

3. Pull up the switch handle (1) to raise to the up

position.

1

2

3

1

2

WARNING



!

Locking Cutting Head in Down Position

When transporting or storing the miter saw, the

cutting head should always be locked in the

down position.

1. Push the switch handle (1) down to its lowest

position.

2. Pull the hold-down latch (2) out of the short slot

(6) of the locking hole (3) and turn 90º to insert

into the long slot (5).

IMPORTANT: To avoid damage, never carry

the miter saw by the switch handle, the cutting

arm or the miter handle. ALWAYS use the

designated carrying handle (4).

12

3

Fig. B

INSTALLING THE DUST BAG (FIG. C)

1. Squeeze the metal collar wings (2) of the dust

bag (1).

2. Place the dust bag neck opening around the

exhaust port (3), and release the metal collar

wings.

Fig. C

4

213

To avoid injury and damage to the saw,

transport or store the miter saw with the

cutting head locked in the down position.

Never use the stop latch to hold the cutting

head in a down position for cutting

operations.

56

INSTALLING THE REAR EXTENSION STAY

(FIG. D)

1. Loosen the extension stay locking screw (1)

under the saw base (2).

2. Place the rear extension stay (3) into the

holes provided in the miter saw base. Make

sure the angle of stay is in the down position

(as shown in Fig. D) for maximum support.

3. Insert the extension stay locking screw back

to hole and tighten to hold the extension.

Fig. D

INSTALLING THE HOLD-DOWN CLAMP

ASSEMBLY (FIG. E)

1. Loosen the lock knob (3) from the rear side of

the saw base (4).

2. Place the hold-down clamp assembly (1) in

one of the mounting holes (2).

3. Tighten the lock knob (3).

12 13

12 13

REMOVING OR INSTALLING THE BLADE

Only use a 10-inch diameter blade.

To avoid injury from an accidental start, make

sure the switch is in the OFF position and

plug is not connected to the power source

outlet.

Removing Blade (Fig. G, H, I)

1. Unplug the saw from the outlet.

2. Allow the cutting head to rise to the upright

position. Raise the lower blade guard (1) to

the up position. (Fig. G)

3. Loosen the cover plate screw (2) with a

Phillips screwdriver.

WARNING



!

4

3

1

2

Fig. E

INSERTING AND REPLACING THE LASER

BATTERIES (FIG. F)

• Unplug your miter saw.

Failure to unplug your tool could result in

accidental starting causing possible serious

personal injury.

1. Remove the locking screw (1) on the

battery cover (2) with a Phillips screwdriver,

and open the cover.

2. Insert the two supplied AAA batteries in the

case as per the diagram below. If replacing

the batteries, take out the old batteries and

place with new AAA batteries. Dispose of old

batteries properly.

3. Put on the battery cover, replace the

locking screw and tighten it securely.

NOTE: Replace the batteries with batteries that

have a rating of 1.5 volts (Number 4 series and

AAA size or equivalent).

Fig. F

WARNING

!

1

2

3

4

4. Rotate the cover plate (3) towards the rear of

the tool to expose the arbor bolt (4).

5. Place the blade wrench over the arbor bolt.

Fig. G

6. Locate the arbor lock (5) on the motor, below

the switch handle. (Fig. H)

7. Press the arbor lock, holding it in firmly

while turning the blade wrench clockwise.

The arbor lock will engage after turning the

wrench. Continue to hold the arbor lock in to

keep it engaged, while turning the wrench

clockwise to loosen the arbor bolt.

Fig. H

8. Remove the arbor bolt (8), outer blade collar

(6), and the blade (7). Do not remove the

inner blade collar. (Fig. I)

5

AAA Battery

AAA Battery

1

2

14 15

14 15

Installing Blade (Fig. G, H, I)

1. Install a 10 in. blade with a 5/8 in. arbor

making sure the rotation arrow on the blade

matches the clockwise rotation arrow on the

upper guard, and the blade teeth are pointing

downward.

2. Place the blade collar (6) against the blade

and on the arbor. Thread the arbor bolt (4)

onto the arbor in a counterclockwise direction.

(Fig. G) IMPORTANT: Make sure the flats of

the blade collars are engaged with the flats on

the arbor shaft. Also, the flat side of the blade

collar must be placed against the blade.

3. Place the blade wrench on the arbor bolt.

4. Press the arbor lock (5), holding it in firmly

while turning the blade counterclockwise.

When arbor lock engages, continue to press it

in while tightening the arbor bolt securely.

(Fig. H)

5. Rotate the cover plate (3) back to its original

position until the slot in the cover plate

engages with the cover plate screw (2). While

holding the lower blade guard, tighten the

screw with a Phillips screwdriver. (Fig. G)

NOTE: The lower blade guard must be raised

to the upright position to access the cover

plate screw.

6. Lower the blade guard (1) and verify that the

operation of the guard does not bind or stick.

7. Be sure the arbor lock is released so the

blade turns freely.

● To avoid injury, never use the saw

without the cover plate secure in place. It

keeps the arbor bolt from falling out if it

accidentally loosens, and helps prevent

the spinning blade from coming off the

saw.

● Make sure the collars are clean and

properly arranged. Lower the blade into

WARNING



!

MITER SCALE (FIG. K)

The miter scale assists the user in setting

the desired miter angles from 45° left to 45°

right. The miter saw table has nine of the most

common angle setttings with positive stops at

0°, 15°, 22.5°, 31.6°, and 45°. These positive

stops position the blade at the desired angle

quickly and accurately.

To Adjust the Angle:

1. Unlock the miter table by turning the miter

handle (1) counterclockwise.

2. Press down the positive stop locking lever (2)

while holding the miter handle, and rotate the

table left or right to the desired angle.

3. Release positive stop locking lever. Tighten

miter handle.

4. If the desired angle is one of the nine positive

stops, release the positive stop locking lever,

making sure the lever snaps into position,

To avoid injury from an accidental start, make

sure the switch is in the OFF position and the

plug is not connected to the power source

outlet.

ADJUSTING FENCE SQUARENESS (FIG. J)

1. Loosen the three fence locking bolts (1).

2. Lower the cutting arm and lock in position.

3. Using a square, lay the heel of the square

against the blade, and the rule agaist the

fence(2) as shown.

Check to see if the fence is 90° to the blade.

4. If not, adjust fence 90° to the blade and

tighten the fence locking bolts.

CAUTION: If the saw has not been used

recently, recheck blade squareness to the

fence and readjust if needed.

5. After fence has been aligned, using a scrap

piece of wood, make a cut at 90o then

check squareness on the piece. Readjust if

necessary.

Fig. J

NOTE: Pay attention to the pieces removed,

noting their position and direction they face.

Wipe the blade collars clean of any sawdust

before installing the new blade.

Fig. I

6

7

8

8

67

the table and check for any contact with

the metal base or the turn table.

ADJUSTMENT INSTRUCTIONS

11

2

WARNING

!

14 15

14 15

5. If the miter angle desired is not one of the

nine positive stops, simply lock the miter

table into position by turning the miter handle

in the clockwise direction.

To Adjust the Indicator:

(1) Adjust the indicator (3) to the 0 ° mark on

the miter scale (4) to position the miter

table.

(2) Release positive stop locking lever (2).

Tighten miter handle.

Fig. K

and then secure by tightening the miter

CUTTING ARM TRAVEL

Cutting Arm Downward Travel Adjustment

(Fig. L)

To avoid injury from unexpected starting

or electrical shock, turn the switch OFF

and remove the power cord from the power

source.

NOTE

: Before each cutting operation, check the

position of the blade to make sure it does not

contact any metal surface. If the blade contacts

any metal surface, the depth of travel must be

adjusted.

1. Lower the blade as far as possible.

2. Loosen the locknut (3).

3. Turn the adjustment bolt (4) out

(counterclockwise) to decrease the cutting

depth or in (clockwise) to increase the cutting

depth.

4. Carefully rotate the blade manually to check

for contact. Avoid touching blade points or

edges.

5. Repeat until adjusted properly, and tighten

the locknut to secure the adjustment bolt into

position.

Fig. L

1

2

4

3

3

4

WARNING

!

BEVEL STOP ADJUSTMENT (FIG. M, N, O)

To avoid injury from unexpected starting

or electrical shock, make sure the trigger is

released and remove the power cord from the

power source.

WARNING



!

90° Bevel Adjustment (Fig. M)

1. Loosen bevel lock handle (1) and tilt the

cutting arm completely to the right. Tighten

the bevel lock handle. Lower blade.

2. Place a combination square (2) on the miter

table with the rule against the table and the

heel of the square against the saw blade.

3. If the blade is not 90° square with the miter

table, loosen the bevel lock handle, tilt the

cutting head completely to the left, loosen

the locknut (4) on the bevel angle adjustment

bolt (3) and use a 13 mm wrench to adjust

the bolt (3) in or out to increase or decrease

the bevel angle.

4. Tilt the cutting arm to back to the right at 90°

bevel and recheck for alignment.

5. Repeat steps 1 through 4 if further

adjustment is needed.

6. Tighten bevel lock handle and locknut (4)

when alignment is achieved.

Fig. M

3

2

4

1

16 17

16 17

90° Bevel Indicator (Fig. N)

1. When the blade is exactly 90° to the table,

loosen the bevel indicator screw (5) using a

#2 Phillips screwdriver.

2. Adjust bevel indicator (6) to the “0” mark (7)

on the bevel scale and retighten the screw.

Fig. N

45° Bevel Adjustment (Fig. O)

1. Unlock the bevel lock handle (1) and tilt the

cutting arm as far to the left as possible.

2. Using a combination square, check to see if

the blade angle is 45° to the table.

3. If the blade is not at 45° to the miter table,

tilt the cutting arm to the right, loosen the

locknut (5) on the bevel angle adjustment

bolt (4) and use a 13 mm wrench to adjust

the bolt (4) in or out to increase or decrease

the bevel angle.

4. Tilt the cutting arm to the left to 45° bevel and

recheck for alignment.

5. Repeat steps 1 through 4 until the blade is at

45° to the miter table.

6. Tighten bevel lock handle and locknut (5)

when alignment is achieved.

Fig. O

4

5

MOUNTING THE MITER SAW (FIG. P, Q)

To avoid injury from unexpected saw

movement:

● Before moving the saw, disconnect the power

cord from the outlet, and lock the cutting arm

in the lower position using the stop latch.

NOTE: The stop latch is for carrying or

storing the tool. It is not to be used for holding

the saw while cutting. Lower blade and press

in stop latch to secure saw for transport or

storage.

● Never carry the miter saw by the power cord

or by the switch handle. Carrying the tool by

the power cord could cause damage to the

insulation or wire connections resulting in

electric shock or fire.

● To avoid injury from flying debris, do not

allow visitors to stand behind the saw.

● Place the saw on a firm, level work-surface

where there is room for handling and properly

supporting the workpiece.

● Support the saw on a level work surface.

● Bolt or clamp the saw to its support.

Place the saw in the desired location, either on a

work bench or recommended leg set. The base

of the saw has four mounting holes (10). (Fig. P)

Mounting instructions

1. For stationary use, place the saw in the

desired location, directly on a workbench

where there is room for handling and proper

support of the workpiece. The base of the

saw has four mounting holes. Bolt the base

of the miter saw (1) to the work surface (5),

using the fastening method as shown in Fig P.

Fig. P

1. Miter saw base

2. Hex head bolt

3. Rubber washer

4. Flat washer

5. Workbench

6. Flat washer

7. Lockwasher

8. Hex nut

9. Jam nut

WARNING



!

1

2

3

4

5

6

78

9

10

10

6

5

7

1

16 17

16 17

NOTE: Mounting hardware is not included with

this tool. Bolts, nuts, washers, and screws must

be purchased separately.

2. For portable use, place the saw on a 3/4 in.

thick piece of plywood. Bolt the base of the

miter saw securely to the plywood using the

mounting holes on the base. Use C-clamps

to clamp this mounting board to a stable work

surface at the worksite.

Fig. Q

3/4 Inch Plywood

Hand Hold for

Transportation

THE LASER GUIDE (FIG. R)

1. To turn laser on, turn switch (1) to “I” position.

2. To turn laser off, turn switch to “O” position.

Fig. R

Your tool is equipped with the Laser Guide

using a Class III laser beam. The laser beam will

enable you to preview the saw blade path on

the stock to be cut before starting the miter saw.

This laser guide is powered by two AAA 1.5 volt

batteries.

AVOID DIRECT EYE CONTACT

● Laser is radiated when laser guide is

turned on. Avoid direct eye contact.

Always un-plug the miter saw from power

source before making any adjustments.

● Laser Warning Label:

Max output <1mW DIODE LASER:

630-670nm, Complies with 21CFR 1040.10

and 1040. 11.

● Use of controls or adjustments or

performance of procedures other than

those specified herein may result in

hazardous radiation exposure.

● The use of optical instruments with this

product will increase eye hazard.

● Do not attempt to repair or disassemble

the laser. If unqualified persons attempt

to repair this laser product, serious injury

may result. Any repair required on this

laser product should be performed by a

Sears or other qualified service center.

NOTE: All the adjustments for the

operation of this machine have been

completed at the factory.

1

WARNING



!

WARNING



!

WARNING



!

18 19

18 19

OPERATION

SAFETY INSTRUCTIONS FOR BASIC SAW

OPERATION

BEFORE USING THE MITER SAW

To avoid mistakes that could cause serious,

permanent injury, do not plug the tool in until

the following steps are completed:

● Completely assemble and adjust the saw,

following the instructions. (ASSEMBLY AND

ADJUSTMENTS)

● Learn the use and function of the ON/OFF

switch, lock-off switch, upper and lower blade

guards, hold down latch, bevel lock handle

and cover plate screws.

● Review and understand all safety instructions

and operating procedures in this Operator’s

Manual. (SAFETY & OPERATIONS)

● Review the MAINTENANCE and

TROUBLESHOOTING GUIDE for your miter

saw.

● To avoid injury or possible death from

electrical shock:

Make sure your fingers do not touch the

plug’s metal prongs when plugging or

unplugging your miter saw. (ELECTRICAL

EQUIREMENTS AND SAFETY)

BEFORE EACH USE INSPECT YOUR SAW.

● Disconnect the miter saw. To avoid injury

from accidental starting, unplug the saw

before any adjustments, including set-up and

blade changes.

● Compare the direction of rotation arrow

on the guard to the direction arrow on the

blade. The blade teeth should always point

downward at the front of the saw.

● Tighten the arbor bolt.

● Tighten the cover plate screw.

● Check for damaged parts. Check for:

● Alignment of moving parts

● Damaged electric cords

● Binding of moving parts

● Mounting holes

● Function of arm return spring and lower

guard: Push the cutting arm all the way

down, then let it rise until it stops. The

lower guard should fully close. Follow

instructions in TROUBLESHOOTING

GUIDE for adjustment if necessary.

● Other conditions that may affect the way

the miter saw works.

● Keep all guards in place, in working order and

proper adjustment. If any part of this miter

saw is missing, bent, damaged or broken in

any way, or any electrical parts don’t work,

turn the saw off and unplug it.

● Replace bent, damaged, missing or defective

parts before using the saw again.

● Maintain tools with care. Keep the miter

saw clean for best and safest performance.

Follow instructions for lubricating. Do not put

lubricants on the blade while it is spinning.

● Remove adjusting wrench from the tool before

turning it on.

● To avoid injury from jams, slips, or thrown

pieces, use only recommended accessories.

● Check the dust bag before you work. Empty

the bag if it is more than half-full.

RECOMMENDED ACCESSORIES

● Consult the ACCESSORIES and

ATTACHMENTS section of this Operators

Manual for recommended accessories. Follow

the instructions that come with the accessory.

The use of improper accessories may cause

risk of injury to persons.

● Choose the correct 10 in. diameter blade for

the material and the type of cutting you plan

to do. Do not use thin kerf blades.

● Make sure the blade is sharp, undamaged

and properly aligned. With the saw

unplugged, push the cutting arm all the way

down. Manually spin the blade and check for

clearance. Tilt the power-head to a 45° bevel

and repeat the test.

● Make sure the blade and arbor collars are

clean.

● Make sure all clamps and locks are tight and

there is no excessive play in any parts.

KEEP YOUR WORK AREA CLEAN

Cluttered areas and benches invite accidents.

To avoid burns or other fire damage, never

use use the miter saw near flammable liquids,

vapors, or gases.

● Plan ahead to protect your eyes, hands, face

and ears.

● Know your miter saw. Read and understand

this Operator’s Manual and labels affixed to

this tool. Learn its application and limitations

as well as the specific potential hazards

peculiar to this tool. To avoid injury from

accidental contact with moving parts, do not

do layout, assembly, or setup work on the

miter saw while any parts are moving.

● Avoid accidental starting, make sure the

trigger switch is disengaged before plugging

the miter saw into a power outlet.

WARNING

!

WARNING

!

18 19

18 19

PLAN YOUR WORK

● Use the right tool. Don’t force a tool or

attachment to do a job it was not designed

to do. Use a different tool for any workpiece

that can’t be held in a solidly braced, fixed

position.

This machine is not designed for cutting

masonry, masonry products, ferrous metals

(steel, iron, and iron-based metals.) Use

this miter saw to cut only wood, wood-

like products, or non-ferrous metals. Other

material may shatter, bind the blade, or create

other dangers. Remove all nails that may be

in the workpiece to prevent sparking that

could cause a fire. Remove dust bag when

cutting non-ferrous metals.

DRESS FOR SAFETY

Any power tool can throw foreign

objects into the eyes. This can result in

permanent eye damage. Everyday

eyeglasses have only impact resistant lenses and

are not safety glasses. Glasses or goggles not

in compliance with ANSI Z87.1 could seriously

injure you when they break.

● Do not wear loose clothing, gloves, neckties

or jewelry (rings, watches). They can get

caught and draw you into moving parts.

● Wear non-slip footwear.

● Tie back long hair.

● Roll long sleeves above the elbow.

● Noise levels vary widely. To avoid possible

hearing damage, wear ear plugs when using

any miter saw.

● For dusty operations, wear a dust mask along

with safety goggles.

INSPECT YOUR WORKPIECE

Make sure there are no nails or foreign objects in

the part of the workpiece being cut.

Plan your work to avoid small pieces that may

bind, or that are too small to clamp and get a

solid grasp on.

Plan the way you will grasp the workpiece from

start to finish. Avoid awkward operations and

hand positions. A sudden slip could cause your

fingers or hand to move into the blade.

DO NOT OVER-REACH

Keep good footing and balance. Keep your face

and body to one side, out of the line of a possible

kickback. NEVER stand in the line of the blade.

Never cut freehand:

● Brace your workpiece firmly against the fence

and table stop so it will not rock or twist during

the cut.

● Make sure there is no debris between the

workpiece and the table or fence.

● Make sure there are no gaps between the

workpiece, fence and table that will let the

workpiece shift after it is cut.

● Keep the cut off piece free to move sideways

after it is cut off. Otherwise, it could get

wedged against the blade and thrown

violently.

● Only the workpiece should be on the saw

table.

● Secure work. Use clamps or a vise to help

hold the work when it’s practical.

USE EXTRA CAUTION WITH LARGE OR ODD

SHAPED WORKPIECES.

● Use extra supports (tables, sawhorses,

blocks, etc.) for workpieces large enough to

tip.

● Never use another person as a substitute for

a table extension, or as an additional support

for a workpiece that is longer or wider than

the basic miter saw table, or to help feed,

support, or pull the workpiece.

● Do not use this saw to cut small pieces. If the

workpiece being cut would cause your hand

or fingers to be within 6-3/4 inches of the saw

blade the workpiece is too small. Keep hands

and fingers out of the “no hands zone” area

marked on the saw table.

● When cutting odd shaped workpieces, plan

your work so it will not bind in the blade and

cause possible injury. Molding, for example,

must lie flat or be held by a fixture or jig that

will not let it move when cut.

● Properly support round material such as

dowel rods, or tubing, which have a tendency

to roll when cut, causing the blade to “bite”.

To avoid injury, follow all applicable safety

instructions, when cutting non-ferrous

metals:

● Use only saw blades specifically

recommended for non-ferrous metal cutting.

● Do not cut metal workpieces that must be

hand held. Clamp workpieces securely.

● Cut non-ferrous metals only if you are under

the supervision of an experienced person and

the dust bag has been removed from the saw.

WHEN SAW IS RUNNING

Do not allow familiarity from frequent use of

your miter saw to result in a careless mistake.

A careless fraction of a second is enough to

cause a severe injury.

Before cutting, if the saw makes an unfamiliar

noise or vibrates, stop immediately. Turn the

saw OFF. Unplug the saw. Do not restart until

finding and correcting the problem.

WARNING

!

WARNING

!

CAUTION



!

20 21

20 21

TURNING SAW ON (FIG. T)

To reduce the likelihood of accidental starting, a

thumb activated lock-OFF switch is located on

top of the switch handle. The lock-OFF switch (1)

must be pushed in before the trigger switch (2)

can be activated and the miter saw started.

Make the switch child-proof. Insert a padlock

through the hole (3) in the trigger switch and

lock it. This will prevent children and other

unauthorized users from engaging the trigger

switch ON.

Fig. T

BEFORE LEAVING THE SAW

● Never leave tool running unattended. Turn

power OFF. Wait for all moving parts to stop

and unplug unit from power source.

● Make workshop child- proof. Lock the shop.

Disconnect master switches. Store tool away

from children and other unqualified users.

BODY AND HAND POSITION (FIG. S)

Never place hands near the cutting

area. Proper positioning of your body

and hands when operating the miter

saw will make cutting easier and

safer. Keep children away. Keep all visitors

at a safe distance from the miter saw. Make

sure bystanders are clear of the saw and

workpiece. Don’t force the saw. It will do the

job better and safer at its designed rate.

Starting a cut:

● Place hands at least 6-3/4 in. away from the

path of the blade – out of the “no-hands zone”

(1). (Fig. S)

● Hold workpiece firmly against the fence to

prevent movement toward the blade.

● With the power switch OFF, bring the saw

blade down to the workpiece to see the

cutting path of the blade.

● Press in lock-off switch in trigger switch

handle.

● Squeeze trigger switch to start saw.

● Lower blade into workpiece with a firm

downward motion.

Finishing a cut:

● Hold the cutting arm in the down position.

● Release trigger switch and wait for all moving

parts to stop before moving your hands and

raising the cutting arm.

● If the blade doesn’t stop within 6 seconds,

unplug the saw and follow the instructions in

TROUBLESHOOTING GUIDE section.

Before freeing jammed material:

● Release trigger switch.

● Wait for all moving parts to stop.

● Unplug the miter saw.

Fig. S

WARNING

!

6-3/4 in. 6-3/4 in.

1

WARNING

!

1

2

3

MITER CUT (FIG. U)

1. When a miter cut is required, unlock the

miter table by turning the miter handle (1)

counterclockwise.

2. While holding the miter handle, press down

on the positive stop locking lever (2) to

disengage the positive stop locking lever.

3. Rotate the miter table to the right or left with

the miter handle.

4. When the table is in the desired position as

shown on the miter scale (3), release the

positive stop locking lever handle and tighten

the miter handle. The table is now locked at

the desired angle. Positive stops are provided

at 0°,15°, 22.5°, 31.6° and 45°.

IMPORTANT: ALWAYS TIGHTEN the miter

table lock handle before cutting.

1

2

3

Fig. U

20 21

20 21

1

2

3

COMPOUND CUT (FIG. W)

A compound cut is the combination of a miter

and a bevel cut simultaneously.

1. Loosen the bevel lock handle (1) and position

the cutting head at the desired bevel position.

Lock the bevel lock handle.

2. Loosen the miter table lock handle (2). Press

down the positive stop locking lever (3)

and position the table at the desired angle.

Release the positive stop locking lever and

lock the miter handle.

Fig. W

CUTTING BOWED MATERIAL (FIG. X)

A bowed workpiece must be positioned against

the fence and secured with a clamping device as

shown before cutting. Do not position workpiece

incorrectly or try to cut the workpiece without the

support of the fence. This will cause the blade to

bind and could result in personal injury.

1

2

BEVEL CUT (FIG. V)

1. When a bevel cut is required, loosen the bevel

lock handle (1).

2. Tilt the cutting head to the desired angle as

shown on the bevel scale (2). The blade can

be positioned at any angle, from a 90° straight

cut (0° on the scale) to a 45° left bevel.

3. Tighten the bevel lock handle (1) to lock the

cutting head in position.

4. Positive stops are provided at 0° and 45°.

Fig. V

Fig. X

CUTTING BASE MOLDING (FIG. Y)

Base moldings and many other moldings can

be cut on a compound miter saw. The setup of

the saw depends on molding characteristics and

application, as shown.

Perform practice cuts on scrap material to

achieve best results:

1. Always make sure moldings rest firmly against

fence and table. Use hold-down or C-clamps,

whenever possible, and place tape on the

area being clamped to avoid marks.

2. Reduce splintering by taping the cut area prior

to making cut. Mark cut line directly on the

tape.

3. Splintering typically happens due to wrong

blade application and thinness of the material.

Fig. Y

NOTE: Always perform a dry run cut so you can

determine if the operation being attempted is

possible before power is applied to the saw.

CUTTING CROWN MOLDING (FIG. Z, AA )

Your compound miter saw is suited for the

difficult task of cutting crown molding. To fit

properly, crown molding must be compound-

miterd with extreme accuracy.

The two surfaces on a piece of crown molding

that fit flat against the ceiling and wall are at

angles that, when added together equal exactly

90°.

Most crown molding has a top rear angle (the

section that fits flat against the ceiling) of 52°

and a bottom rear angle (the section that fits flat

against the wall) of 38°.

miter at 450, bevel at 00miter at 00, bevel at 450

Workpiece Workpiece

F

e

n

c

e

F

e

n

c

e

Miter Saw Table Miter Saw Table

Hold-Down

Clamp Workpiece

22 23

22 23

Fig. Z

Bevel/Miter Settings

Fig. AA

Settings for standard crown molding lying flat on

compound miter saw table

Miter Saw Table

F

e

n

c

e

IL IR

OL OR

Outside Corner

Inside Corner

In order to accurately cut crown molding for

a 90° inside or outside corner, lay the molding

with its broad back surface flat on the saw table.

When setting the bevel and miter angles for

compound miters, remember that the settings are

interdependent; changing one changes the other,

as well.

NOTE: The chart below references a

compound cut for crown molding ONLY

WHEN THE ANGLE BETWEEN THE WALLS

EQUALS EXACTLY 90°.

KEY BEVEL

SETTING

MITER

SETTING TYPE OF CUT

Inside corner-Left side

IL 33.9° 31.6° Right 1. Position top of molding against

fence.

2. Miter table set at RIGHT 31.6°.

3. LEFT side is finished piece.

Inside corner-Right side

IR 33.9° 31.6° Left 1. Position bottom of molding

against fence.

2. Miter table set at LEFT 31.6°.

3. LEFT side is finished piece.

Outside corner-Left side

OL 33.9° 31.6° Left 1. Position bottom of molding

against fence.

2. Miter table set at LEFT 31.6°.

3. RIGHT side is finished piece.

Outside corner-Right side

OR 33.9° 31.6° Right 1. Position top of molding against

fence.

2. Miter table set at RIGHT 31.6°.

3. RIGHT side is finished piece.

22 23

22 23

MAINTENANCE

MAINTENANCE

To avoid injury, never put lubricants on the

blade while it is spinning.

To avoid fire or toxic reaction, never use

gasoline, naphtha acetone, lacquer thinner or

similar highly volatile solvents to clean the

miter saw.

To avoid injury from unexpected starting

or electrical shock, unplug the power cord

before working on the saw.

For your safety, this saw is double-insulated.

To avoid electrical shock, fire or injury, use

only parts identical to those identified in the

parts list. Reassemble exactly as the original

assembly to avoid electrical shock.

REPLACING CARBON BRUSHES (FIG. BB)

Replace both carbon brushes when either has

less than 1/4 in. length of carbon remaining, or

if the spring or wire is damaged or burned. To

inspect or replace brushes, first unplug the saw.

Then remove the black plastic cap (1) on the

side of the motor (2). Remove the cap cautiously,

because it is springloaded. Then pull out the

brush and replace. Replace for the other side.

To reassemble reverse the procedure. The ears

on the metal end of the assembly go in the same

hole the carbon part fits into. Tighten the cap

snugly, but do not overtighten.

NOTE: To reinstall the same brushes, first make

sure the brushes go back in exactly the way they

came out. This will avoid a break-in period that

reduces motor performance and increases wear.

Fig. BB

LOWER BLADE GUARD

Do not use the saw without the lower blade

guard. The lower blade guard is attached to the

saw for your protection. Should the lower guard

become damaged, do not use the saw until the

damaged guard has been replaced. Develop a

regular check to make sure the lower guard is

working properly. Clean the lower guard of any

dust or buildup with a damp cloth.

CAUTION: Do not use solvents on the guard.

They could make the plastic “cloudy” and brittle.

When cleaning the lower guard, unplug the

saw from the power source receptacle to

avoid unexpected startup.

EMPTYING SAWDUST BAG

Periodically, sawdust will accumulate under the

work table and base. This could cause difficulty

in the movement of the worktable when setting

up a miter cut. Frequently blow out or vacuum up

the sawdust.

If blowing sawdust, wear proper eye

protection to keep debris from blowing into

eyes.

LUBRICATION (FIG. CC)

All the motor bearings in this tool are lubricated

with a sufficient amount of high grade lubricant

for the life of the unit under normal operating

conditions; therefore, no further bearing

lubrication is required.

Lubricate the following as necessary:

Chop pivot: Apply light machine oil to points

indicated in illustration.

Chop and Central pivot: Apply light machine oil

to points indicated in illustration.

Fig. CC

DANGER

!

WARNING

!

WARNING

!

WARNING

!

WARNING

!

WARNING

!

1

2

Chop pivot

Central pivot

of plastic guard

24 25

24 25

TROUBLESHOOTING GUIDE

To avoid injury from accidental starting, always turn switch OFF and unplug the tool before

moving, replacing the blade or making adjustments.

TROUBLESHOOTING GUIDE - MOTOR

PROBLEM PROBLEM CAUSE SUGGESTED CORRECTIVE ACTION

Brake does not

stop the blade

within 6 seconds.

1. Motor brushes not sealed or lightly

sticking.

2. Motor brake overheated from use

of defective or wrong size blade

or rapid ON/OFF cycling.

3. Arbor bolt loose.

4. Brushes cracked, damaged, etc.

5. Other.

1. Inspect/clean/replace brushes. See

MAINTENANCE section.

2. Use a recommended blade. Let cool

down. See REMOVING OR INSTALLING

THE BLADE section.

3. Retighten. See REMOVING OR

INSTALLING THE BLADE section.

4. Replace brushes.

5. Contact Sears Service Center.

Motor does not

start

1. Limit switch failure

2. Brush worn.

3. Fuse blown or circuit breaker

tripped on home panel.

1. Replace limit switch.

2. Replace brushes. See MAINTENANCE

section.

3. Verify there is electrical power at the

outlet.

Brush spark

when switch

released.

1. Brush worn.

2. Other.

1. Replace Brushes. See MAINTENANCE

section.

2. Contact Sears Service Center.

TROUBLESHOOTING GUIDE - SAW OPERATION

PROBLEM PROBLEM CAUSE SUGGESTED CORRECTIVE ACTION

Blade hits table. 1. Misalignment. 1. See ADJUSTMENT - Cutting Head

Downward Travel Adjustment section.

Angle of cut not

accurate. Can

not adjust miter.

1. Miter table unlocked.

2. Sawdust under table.

1. See OPERATION - Miter Angle

Adjustment section.

2. Vacuum or blow out dust. WEAR EYE

PROTECTION.

Cutting arm

wobbles.

1. Loose pivot points. 1. Contact Sears Service Center.

Cutting arm will

not fully raise,

or blade guard

won’t fully close.

1. Pivot bolt too tight.

2. Pivot spring not replaced properly

after service.

3. Sawdust build-up.

1. Loosen pivot bolt lock nut (see adjustment

section).

2. Contact Sears Service Center.

3. Clean and lubricate moving parts.

Blade binds,

jams, burns

wood.

1. Improper operation.

2. Dull or warped blade.

3. Improper blade size.

4 Wood is moving during cut.

1. See BASIC SAW OPERATION section.

2. Replace or sharpen blade.

3. Replace with 10 in. diameter blade.

4. Use hold down clamp to secure workpiece

to table.

Saw vibrates or

shakes.

1. Saw blade not round / damaged /

loose.

2. Arbor bolt loose.

1. Replace blade.

2. Tighten arbor bolt.

WARNING

!

TROUBLESHOOTING GUIDE - LASER GUIDE

PROBLEM PROBLEM CAUSE SUGGESTED CORRECTIVE ACTION

The laser guide

fails to turn on.

1. The batteries are dead.

2. The battery contacts need

adjustment.

1. Replace with new AAA batteries.

2. Reload the batteries and make certain

that they make solid contact to the battery

spring.

24 25

24 25

10 in. COMPOUND MITER SAW MODEL NO. 137.212360

When servicing use only CRAFTSMAN replacement parts. Use of any other parts many create

a HAZARD or cause product damage. Any attempt to repair or replace electrical parts on this

Miter Saw may create a HAZARD unless repair is done by a qualified service technician. Repair

service is available at your nearest Sears Service Centre.

PARTS LIST FOR SAW SCHEMATIC

PARTS LIST

WARNING

!

I.D. Description Size QTY I.D. Description Size QTY

X3P1 COMPRESSION SPRING 1 X3RT COIL SPRING 1

X3P2 BUTTON SWITCH 1 X3RU PLASTIC SLEEVE 1

X3P4 BATTERY 2 X3RV LOCK NUT M10 1

X3P9 POWER CABLE 1 X3S0 FLAT WASHER ø10 2

X3PA SEGMENT HANDLE 1 X3S2 POINTER 1

X3PC MOTOR HANDLE (TOP) 1 X3S6 CR. RE. PAN HD. SCREW M4*10 3

X3PD MOTOR HANDLE (DOWN) 1 X3S7 SPRING WASHER ø4 1

X3PE CORD CLAMP 1 X3S8 POINTER 1

X3PG CORD GUARD 1 X3SD REAR EXTENSION STAY 1

X3PH LIMIT SWITCH 1 X3SE CR. RE. PAN HD. SCREW M6*16 1

X3PJ HEX. HD. BOLT M6*14 1 X3SF BOLT CLAMP M6*14 1

X3PY CUTTER SHAFT GUARD 1 X3SG FLAT WASHER ø8 3

X3Q0 CR. RE. COUNT HD. SCREW M6*10 1 X3SH SPRING WASHER ø8 3

X3Q1 SPRING GUARD 1 X3SJ FENCE 1

X3Q3 CR. RE. PAN HD. SCREW M5*6 4 X3SK MITER LOCK HANDLE 1

X3Q4 CR. RE. COUNT HD. SCREW M6*12 1 X3SM FLAT WASHER ø4 1

X3Q5 RUBBER BLOCK 1 X3SN SPRING WASHER ø5 2

X3Q6 COLLAR 1 X3SP CR. RE. PAN HD. SCREW M5*12 2

X3Q7 LOWER BLADE GUARD 1 X3SQ SLIDE PLATE 3

X3Q8 BRACING PLATE 1 X3SS BASE 1

X3Q9 COLLAR 1 X3ST HEX. HD. BOLT M8*30 4

X3QA LOCK NUT M6 1 X3T0 MOTOR ASS’Y 1

X3QB CR. RE. PAN HD. SCREW M6*12 1 X3T1 LASER ASS’Y 1

X3QC COLLAR 1 X3T2 BEVEL LOCK HANDLE ASS’Y 1

X3QD FLAT WASHER ø6 2 X3T3 ANGLE REGULATOR ASS’Y 1

X3QW CR. RE. COUNT HD. SCREW 1 X3T4 HOLD DOWN CLAMP ASS’Y 1

X3R7 TRIGGER 1 X3T6 INSTRUCTION MANUAL 1

X3R8 BLADE 1 X3T8 BEVEL BOLT M10*50 1

X3R9 ARBOR COLLAR 2 X3T9 ROLLER 2

X3RA ARBOR BOLT M8*20 1 X3TA CR. RE. PAN HD. TAPPING SCREW M6*18 2

X3RB BLADE WRENCH 1 X3TB CR. RE. PAN HD. TAPPING SCREW M4*16 8

X3RG SHAFT 1 X3TC CR. RE. PAN HD. SCREW M5*40 2

X3RH TORSION SPRING 1 X3TF RETAINING RING 2

X3RK CR. RE. PAN HD. SCREW M5*10 1 X3TG DUST BAG 1

X3RL HEX. HD. BOLT M8*20 2 X3TH LEVER 1

X3RM NUT M8 2 X3TJ PIVOT SHAFT M10*55 1

X3RN LOCK NUT M8 1 X3TL CR. RE. PAN HD. SCREW M4*8 1

X3RP FLAT WASHER ø8 1 X3W4 LABEL 1

X3RQ TABLE INSERT 1 X3W9 SCALE 1

X3RR CR. RE. COUNT HD. SCREW M4*8 4 X3WA LABEL 1

X3RS TABLE 1 X3WB HEX KEY 1

26 27

26 27

10 in. COMPOUND MITER SAW MODEL NO. 137.212360

SCHEMATIC FOR SAW

X3PJ

X3RQ

X3S6

X3SG

X3SH X3SJ

X3SF

X3ST

X3SM X3S8

X3S7

X3SH

X3ST

X3SE

X3SD

X3SG

X3SS

X3ST

X3RR

X3RS

X3SP

X3SN

X3SQ

X3RU

X3SK

X3RT

X3RH

X3RK

X3RV

X3S0 X3TJ

X3T8

X3TG

X3RA

X3RB

X3R9

X3R8

X3QD

X3QC X3Q4

X3S2

X3Q7

X3RL

X3RP

X3RN

X3RG

X3RM

X3QA

X3Q9

X3Q8

X3TL

X3QB

X3Q6

X3Q5

X3Q0

X3Q1

X3TF

X3T9

X3Q3

X3PY

X3QW

X3TH

X3R9

X3QD

X3PG

X3P4

X3TC

X3TB

X3PE

X3P2

X3P1 X3PD

X3TB

X3PA

X3PH

X3PC

X3TA

X3R7

X3P9

X3TA

X3WB

X3T6

OPERATOR’S

MANUAL

X3T4

X3T1

X3T2

X3T0

X3W4

X3WA

X3W9

X3T3

6

2

2

2

2

4

2

2

2

4

2

2

3

2

2

2

3

2

X3P3

X3W2

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





























 



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







X3PK





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2

2

2

4

2

2

X3PV

26 27

26 27

10 in. COMPOUND MITER SAW MODEL NO. 137.212360

PARTS LIST AND SCHEMATIC FOR MOTOR











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 



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







X3PK









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2

2

2

4

2

2

X3PV

I.D. Description Size QTY I.D. Description Size QTY

X3P0 HEX. SOC. HD. CAP SCREW 1 X3QJ LABEL 1

X3PK LABEL 1 X3QK BRUSH ASS’Y 2

X3PL BRUSH HOLDER ASS’Y 2 X3QL FLOW GUIDE 1

X3PM BRUSH COVER 2 X3QM CR. RE. PAN HD. TAPPING SCREW ST5*65 2

X3PQ MOTOR HOUSING 1 X3QN FIELD ASS’Y 1

X3PR BEARING 1 X3QU HEX. SOC. HD. CAP SCREW M6*25 1

X3PS SPRING 1 X3QR HEX. SOC. HD. CAP SCREW 1

X3PT ARMATURE ASS’Y 1 X3QS ANCHOR BLOCK 1

X3PU COMPRESSION SPRING 1 X3QY NEEDLE BEARING 1

X3PV ARBOR LOCK 1 X3R3 CR. RE. PAN HD. SCREW M5*16 2

X3PW BEARING 1 X3SB FLAT WASHER ø5 2

X3PX ARM 1 X3SN SPRING WASHER ø5 4

X3PZ FLAT WASHER ø6 4 X3TD CR. RE. PAN HD. SCREW M6*35 4

X3QE RUBBER INSERT 1 X3TE TOOTH WASHER ø4.2 1

X3QF CAP 1 X3TM CR. RE. PAN HD. SCREW M4*10 1

X3QG LABEL 1 X3WC CUTTER SHAFT ASS’Y 1

X3QH LABEL 1

28 29

28 29

REPAIR PROTECTION AGREEMENTS

Congratulations on making a smart purchase.

Your new Craftsman

®

product is designed and

manufactured for years of dependable operation. But like all products, it may require repair

from time to time. That’s when having a Repair Protection Agreement can save you money and

aggravation.

Here’s what the Repair Protection Agreement* includes:

 Expert service by our 10,000 professional repair specialists

 Unlimited service and no charge for parts and labor on all covered repairs

 Product replacement up to $1500 if your covered product can’t be fixed

 Discount of 10% from regular price of service and related installed parts not covered by the

agreement; also, 10% off regular price of preventive maintenance check

 Fast help by phone – we call it Rapid Resolution – phone support from a Sears representative.

Think of us as a “talking owner’s manual.”

Once you purchase the Repair Protection Agreement, a simple phone call is all that it takes for you

to schedule service. You can call anytime day or night, or schedule a service appointment online.

The Repair Protection Agreement is a risk-free purchase. If you cancel for any reason during the

product warranty period, we will provide a full refund. Or, a prorated refund anytime after

the product warranty period expires. Purchase your Repair Protection Agreement today!

Some limitations and exclusions apply. For prices and additional information in the U.S.A.

call 1-800-827-6655.

*Coverage in Canada varies on some items. For full details call Sears Canada at

1-800-361-6665.

Sears Installation Service

For Sears professional installation of home appliances, garage door openers, water heaters, and

other major home items, in the U.S.A. or Canada call 1-800-4-MY-HOME®.

® Registered Trademark / TM Trademark / SM Service Mark of Sears Brands, LLC

® Marca Registrada / TM Marca de Fábrica / SM Marca de Servicio de Sears Brands, LLC

MC Marque de commerce / MD Marque déposée de Sears Brands, LLC

Get it fixed, at your home or ours!

Your Home

For expert troubleshooting and home solutions advice:

www.managemyhome.com

28 29

28 29

® Registered Trademark / TM Trademark / SM Service Mark of Sears Brands, LLC

® Marca Registrada / TM Marca de Fábrica / SM Marca de Servicio de Sears Brands, LLC

MC Marque de commerce / MD Marque déposée de Sears Brands, LLC

Get it fixed, at your home or ours!

Your Home

For expert troubleshooting and home solutions advice:

www.managemyhome.com

For repair – in your home – of all major brand appliances,

lawn and garden equipment, or heating and cooling systems,

no matter who made it, no matter who sold it!

For the r

eplacement parts, accessories and

owner’s

manuals that you need to do-it-yourself.

For Sears professional installation of home appliances

and items like garage door openers and water heaters.

1-800-4-MY-HOME® Call anytime, day or night

(1-800-469-4663) (U.S.A. and Canada)

www.sears.com www.sears.ca

Our Home

For repair of carry-in items like vacuums, lawn equipment,

and electronics, call anytime for the location of the nearest

Sears Parts & Repair Service Center

1-800-488-1222 (U.S.A.) 1-800-469-4663 (Canada)

www.sears.com www.sears.ca

To purchase a protection agreement on a product serviced by Sears:

1-800-827-6655 (U.S.A.) 1-800-361-6665 (Canada)

Para pedir servicio de reparación Au Canada pour service en français:

a domicilio, y para ordenar piezas: 1-800-LE-FOYERMC

1-888-SU-HOGAR® (1-800-533-6937)

(1-888-

784-6427) www.sears.ca

© Sears Brands, LLC