Craftsman 10 Portable Table Saw Owners Manual 41503_JT2504RC_English_010614_Rev 1
2015-03-28
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Operator’s Manual 10 IN. PORTABLE TABLE SAW Model No. 137.415030 CAUTION: ● ● ● ● ● Before using this Table Saw, read this manual and follow all its Safety Rules and Operating Instructions Customer Help Line For Technical Support 1-800-843-1682 Safety Instructions Assembly Operation Maintenance Parts List Sears Parts & Repair Center 1-888-331-4569 Sears Brands Management Corporation Hoffman Estates, IL 60179 USA See the full line of Craftsman® products at craftsman.com Click on the Craftsman Club® link and join today! Part No. 137415030001 1 Printed in China TABLE OF CONTENTS SECTION PAGE Warranty ................................................................................................................ 2 Product Specifications ........................................................................................... 3 Symbols.................................................................................................................. 4 Power Tool Safety .................................................................................................. 5 Table Saw Safety ................................................................................................... 8 Electrical Requirements and Safety ....................................................................... 12 Accessories and Attachments ................................................................................ 14 Tools Needed for Assembly ................................................................................... 14 Carton Contents .................................................................................................... 15 Know Your Table Saw ............................................................................................ 17 Glossary of Terms .................................................................................................. 18 Assembly ............................................................................................................... 20 Adjustments ........................................................................................................... 29 Operation ............................................................................................................... 35 Maintenance .......................................................................................................... 45 Troubleshooting Guide .......................................................................................... 48 Parts List ................................................................................................................ 51 Repair Protection Agreement ................................................................................. 56 WARRANTY CRAFTSMAN ONE YEAR LIMITED WARRANTY FOR ONE YEAR from the date of purchase, this product is warranted against defects in material or workmanship. With proof of purchase, a defective product will receive free repair or replacement at option of seller. For warranty coverage details or to obtain free repair or replacement, visit the web page: www.craftsman.com/warranty This warranty does not cover the blade, which is an expendable part that can wear out from normal use within the warranty period. This ONE YEAR warranty is void if this product is ever used while providing commercial services or if rented to another person. For 90 DAY commercial and rental use terms, see the Craftsman warranty web page. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Sears Brands Management Corporation, Hoffman Estates, IL 60179 CALIFORNIA PROPOSITION 65 ! WARNING Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: ● Lead from lead-based paints, ● Crystalline silica from bricks, cement and other masonry products, and ● Arsenic and chromium from chemically treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles. Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling, and other construction activities. Wear protective clothing and wash exposed areas with soap and water. Allowing dust to get into your mouth, eyes, or lay on the skin may promote absorption of harmful chemicals. 2014/01 2 PRODUCT SPECIFICATIONS MOTOR Type.............................................................................. Amperes....................................................................... Voltage......................................................................... Hz................................................................................. RPM (no load) ............................................................. Overload Protection..................................................... Universal 15 Amp 120 V AC 60 Hz 5000 RPM (No load) Yes BLADE SIZE Diameter...................................................................... Arbor Size.................................................................... 10 in. 5/8 in. SAW Rip Fence...................................................................... Yes Miter Gauge.................................................................. Yes Rip Capacity ................................................................ 8-1/2 in. Left 24 in. Right Maximum Cut Depth @ 90º ......................................... 3 in. Maximum Cut Depth @ 45º ......................................... 2-1/2 in. Maximum Diameter Dado ............................................ 6 in. (Stackable only) Maximum Dado Cut Width ........................................... 1/2 in. ! WARNING To avoid electrical hazards, fire hazards or damage to the tool, use proper circuit protection. This tool is wired at the factory for 110-120 Volt operation. It must be connected to a 110-120 Volt / 15 Ampere time delay fuse or circuit breaker. To avoid shock or fire, replace power cord immediately if it is worn, cut or damaged in any way. Before using your tool, it is critical that you read and understand these safety rules. Failure to follow these rules could result in serious injury to you or damage to the tool. 3 SYMBOLS WARNING ICONS Your power tool and its Operator’s Manual may contain “WARNING ICONS” (a picture symbol intended to alert you to, and/or instruct you how to avoid, a potentially hazardous condition). Understanding and heeding these symbols will help you operate your tool better and safer. Shown below are some of the symbols you may see. SAFETY ALERT: Precautions that involve your safety. PROHIBITION WEAR EYE PROTECTION: Always wear safety goggles or safety glasses with side shields. WEAR RESPIRATORY AND HEARING PROTECTION: Always wear respiratory and hearing protection. READ AND UNDERSTAND INSTRUCTION MANUAL: To reduce the risk of injury, user and all bystanders must read and understand instruction manual before using this product. KEEP HANDS AWAY FROM BLADE: Failure to keep your hands away from the blade will result in serious personal injury. SUPPORT AND CLAMP WORK ! DANGER DANGER: indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. ! WARNING WARNING: indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. ! CAUTION CAUTION: indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. CAUTION CAUTION: used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage. 4 POWER TOOL SAFETY 5. DO NOT USE IN DANGEROUS ENVIRONMENTS. Do not use power tools in damp locations, or expose them to rain or snow. Keep work area well lit. GENERAL SAFETY INSTRUCTIONS BEFORE USING THIS POWER TOOL Safety is a combination of common sense, staying alert and knowing how to use your power tool. ! WARNING 6. KEEP CHILDREN AWAY. All visitors and bystanders should be kept a safe distance from work area. ● To avoid mistakes that could cause serious injury, do not plug the tool in until you have read and understood the following. ● Read all instructions before operating product. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. 1. 7. MAKE WORKSHOP CHILD PROOF with padlocks, master switches or by removing starter keys. 8. DO NOT FORCE THE TOOL. It will do the job better and safer at the rate for which it was designed. 9. USE THE RIGHT TOOL. Do not force the tool or an attachment to do a job for which it was not designed. READ and become familiar with the entire Operator’s Manual. LEARN the tool’s application, limitations and possible hazards. 10.USE PROPER EXTENSION CORDS. Make sure your extension cord is in good condition. When using an extension cord, be sure to use the one heavy enough to carry the current that the product will draw. An undersized cord will result in a drop in line voltage and in loss of power which will cause the tool overheat. The table on page 13 shows the proper wire gauge size usage to each extension cord length and ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord. 2. KEEP GUARDS IN PLACE and in working order. 3. REMOVE ADJUSTING KEYS AND WRENCHES. Form the habit of checking to see that keys and adjusting wrenches are removed from the tool before turning ON. 4. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents. 5 16.REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in the OFF position before plugging the tool in. 11. WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets or other jewelry which may get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair. 12. 13. 14. 17.USE RECOMMENDED ACCESSORIES. Consult this Operator’s Manual for recommended accessories. The use of improper accessories may cause risk of injury to yourself or others. ALWAYS WEAR EYE PROTECTION. Any power tool can throw foreign objects into the eyes and could cause permanent eye damage. ALWAYS wear Safety Goggles (not glasses) that comply with ANSI Safety standard Z87.1. Everyday eyeglasses have only impact– resistant lenses. They ARE NOT safety glasses. Safety Goggles are available at Sears. NOTE: Glasses or goggles not in compliance with ANSI Z87.1 could seriously injure you when they break. 18.NEVER STAND ON THE TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted. 19.CHECK FOR DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function – check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced. WEAR A FACE MASK OR DUST MASK. Sawing operation produces dust. SECURE WORK. Use clamps or a vice to hold work when practical. It is safer than using your hand and it frees both hands to operate the tool. 20.NEVER LEAVE THE TOOL RUNNING UNATTENDED. TURN THE POWER “OFF”. Do not walk away from a running tool until the blade comes to a complete stop and the tool is unplugged from the power source. 15.DISCONNECT TOOLS FROM POWER SOURCE before servicing, and when changing accessories such as blades, bits and cutters. 6 21.DO NOT OVERREACH. Keep proper footing and balance at all times. NEVER reach across the path of the cutting blade while tool is in operation. 22.MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories. 23.DO NOT use power tool in presence of flammable liquids or gases. 24.DO NOT operate the tool if you are under the influence of any drugs, alcohol or medication that could affect your ability to use the tool properly. ! WARNING 25. Dust generated from certain materials can be hazardous to your health. Always operate saw in wellventilated area and provide for proper dust removal. 26. ! 27. DANGER People with electronic devices, such as pacemakers, should consult their physician(s) before using this product. Operation of electrical equipment in close proximity to a heart pacemaker could cause interference or failure of the pacemaker. WEAR HEARING PROTECTION to reduce the risk of induced hearing loss. 7 TABLE SAW SAFETY 1. ALWAYS USE SAW BLADE GUARD, riving knife and antikickback pawls assembly for every through–sawing operation. Through –sawing operations are those in which the blade cuts completely through the workpiece when ripping or crosscutting. Always be sure blade guard is tightened securely. 6. NEVER REACH behind or over the cutting tool for any reason. 7. REMOVE the rip fence when crosscutting. 8. DO NOT USE a molding head with this saw. 9. DIRECTION OF FEED. Feed work into a blade against the direction of rotation of the blade. 2. ALWAYS HOLD WORKPIECE FIRMLY against the miter gauge or rip fence. 10.NEVER use the rip fence as a cut-off gauge when crosscutting. 3. ALWAYS USE a push stick or push block, especially when ripping narrow stock. Refer to ripping instructions in this Operator’s Manual where the push stick is covered in detail. A pattern for making your own push stick is included on page 50. 11.NEVER ATTEMPT TO FREE A STALLED SAW BLADE without first turning the saw OFF. Turn power switch OFF immediately to prevent motor damage. 4. NEVER PERFORM ANY OPERATION FREEHAND, which means can using hands to support the workpiece, but always use either the fence OR the miter gauge to position and guide the workpiece. ! 12.PROVIDE ADEQUATE SUPPORT to the rear and the sides of the saw table for long or wide workpieces. 13.AVOID KICKBACKS (work thrown back towards you) by keeping the blade sharp, the rip fence parallel to the saw blade and by keeping the riving knife, anti-kickback pawls assembly and guards in place, aligned and functioning. Do not release work before passing it completely beyond the saw blade. Do not rip work that is twisted, warped or does not have a straight edge to guide it along the fence. Do not attempt to reverse out of a cut with the blade running. WARNING FREEHAND CUTTING IS THE MAJOR CAUSE OF KICKBACK AND FINGER/HAND AMPUTATIONS. NEVER USE THE MITER GAUGE AND FENCE SIMULTANEOUSLY. 5. NEVER STAND or have any part of your body in line with the path of the saw blade. Keep your hands out of the saw blade path. 8 14.AVOID AWKWARD OPERATIONS and hand positions where a sudden slip could cause your hand to move into the saw blade. 20.For proper operation follow the instructions in this Instruction Manual entitled ASSEMBLY AND ADJUSTMENTS (Page 20). Failure to provide sawdust fall-through and removal hole will allow sawdust to build up in the motor area resulting in a fire hazard and potential motor damage. 15.NEVER USE SOLVENTS to clean plastic parts. Solvents could possibly dissolve or otherwise damage the material. Only a soft damp cloth should be used to clean plastic parts. 21.USE ONLY saw blades recommended with the warning that the riving knife shall not be thicker than the width of the groove cut by the saw blade and not thinner than the body of the saw blade. 16.MOUNT your table saw on a bench or stand before performing any cutting operations. Refer to ASSEMBLY on page 20. Secure tool properly to prevent unexpected movement. 17. ! 22.USE PUSH-STICK OR PUSH BLOCK to feed the workpiece past the saw blade. The push-stick or push block should always be stored with the machine when not in use. WARNING Never cut metals or masonry products with this tool. This table saw is designed for use on wood and wood-like products only. 18.ALWAYS USE IN A WELLVENTILATED AREA. Remove sawdust frequently. Clean out sawdust from the interior of the saw to prevent a potential fire hazard. Attach a vacuum to the dust port for additional sawdust removal. 19.NEVER LEAVE THE SAW RUNNING UNATTENDED. Do not leave the saw until the blade comes to a complete stop. 9 TABLE SAW SAFETY glasses, the means to avoid kickback and all other warnings contained in this manual and on the saw itself. Replace the guarding systems as soon as you return to thru-cutting operations. Keep the guard assembly in working order. SAW BLADE GUARD ASSEMBLY, ANTI-KICKBACK ASSEMBLY AND RIVING KNIFE Your table saw is equipped with a blade guard assembly, anti-kickback assembly and riving knife that covers the blade and reduces the possibility of accidental blade contact. The riving knife is a flat plate that fits into the cut made by the saw blade and effectively fights kickback by lessening the tendency of the blade to bind in the cut. The blade guard assembly and antikickback assembly can only be used when making through cuts that sever the wood. When making rabbets and other cuts that make non through cuts, the blade guard assembly and antikickback assembly must be removed and riving knife lowered to the non through cut position marked on the riving knife. Two anti-kickback pawls are located on the sides of the riving knife that allow the wood to pass through the blade in the cutting direction but reduce the possibility of the material being thrown backwards toward the operator. Use all components of the guarding system (blade guard assembly, riving knife and anti-kickback assembly) for every operation for which they can be used including all through cutting. If you elect not to use any of these components for a particular application exercise additional caution regarding control of the workpiece, the use of push sticks, the position of your hands relative to the blade, the use of safety KICKBACKS KICKBACKS: Kickbacks can cause serious injury. A kickback occurs when a part of the workpiece binds between the saw blade and the rip fence, or other fixed object, and rises from the table and is thrown toward the operator. Kickbacks can be avoided by attention to the following conditions. How to Avoid Kickbacks and Protect Yourself from Possible Injury: a. Be certain that the rip fence is parallel to the saw blade. b. Do not rip by applying the feed force to the section of the workpiece that will become the cut-off (free) piece. Feed force when ripping should always be applied between the saw blade and the fence; use a push stick for narrow work, 6 in. (152 mm) wide or less. c. Keep saw blade guard assembly, riving knife and anti-kickback assembly in place and operating properly. If anti-kickback assembly is not operational, return your unit to the nearest authorized service center for repair. The riving knife must be in alignment with the saw blade and the anti-kickback pawls assembly must stop a kickback 10 d. e. f. g. h. i. j. k. l. m. n. once it has started. Check their action before ripping by pushing the wood under the anti-kickback assembly. The teeth must prevent the wood from being pulled toward the front of the saw. Plastic and composite (like hardboard) materials may be cut on your saw. However, since these are usually quite hard and slippery, the anti-kickback pawls may not stop a kickback. Therefore, be especially attentive to following proper set up and cutting procedures for ripping. Use saw blade guard assembly, anti-kickback pawls assembly and riving knife for every operation for which it can be used, including all through-sawing. Push the workpiece past the saw blade prior to release. Never rip a workpiece that is twisted or warped, or does not have a straight edge to guide along the fence. Never saw a large workpiece that cannot be controlled. Never use the fence as a guide or length stop when crosscutting. Never saw a workpiece with loose knots, flaws, nails or other foreign objects. Never rip a workpiece shorter than 10 in. (254 mm). NEVER use a dull blade – replace or have resharpened. NEVER use a rip fence and miter gauge together. Keep hands out of saw blade. 11 ELECTRICAL REQUIREMENTS AND SAFETY IMPROPER CONNECTION of the equipment grounding conductor can result in risk of electric shock. The conductor with the green insulation (with or without yellow stripes) is the equipment grounding conductor. If repair or replacement of the electrical cord or plug is necessary, do not connect the equipment grounding conductor to a live terminal. POWER SUPPLY AND MOTOR SPECIFICATIONS ! WARNING To avoid electrical hazards, fire hazards, or damage to the tool, use proper circuit protection. Use a seperate electrical circuit for your tool. Your table saw is wired at the factory for 120 V operation. Connect to a 120 V, 15 Amp circuit and use a 15 Amp time delay fuse or circuit breaker. To avoid shock or fire, if power cord is worn, cut, or damaged in any way, have it replaced immediately. CHECK with a qualified electrician or service person if you do not completely understand the grounding instructions, or if you are not certain the tool is properly grounded. GROUNDING INSTRUCTIONS ! USE only 3-wire extension cords that have three-pronged grounding plugs with three-pole receptacles that accept the tool’s plug. Repair or replace damaged or worn cords immediately. WARNING This tool must be grounded while in use to protect the operator from electrical shock. IN THE EVENT OF A MALFUNCTION OR BREAKDOWN, grounding provides a path of least resistance for electric currents and reduces the risk of electric shock. This tool is equipped with an electrical cord that has an equipment grounding conductor and a grounding plug. The plug must be plugged into a matching receptacle that is properly installed and grounded in accordance with all local codes and ordinances. Use a separate electrical circuit for your tool. This circuit must not be less than # 14 wire and should be protected with a 15 Amp time delay fuse. Before connecting the motor to the power line, make sure the switch is in the off position and the electric current is rated the same as the current stamped on the motor nameplate. Running at a lower voltage will damage the motor. DO NOT MODIFY THE PLUG PROVIDED. If it will not fit the receptacle, have the proper receptacle installed by a qualified electrician. 12 USE THE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. Use an extension cord heavy enough to carry the current your product will draw. draw. An undersized cord will cause a drop in line voltage resulting in loss of power, overheating and burning out of the motor. The table below shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord. The adapter (Fig. 2) has a grounding lug extending from it that MUST be connected to a permanent earth ground, such as a properly grounded receptacle box. ! CAUTION In all cases, make certain the receptacle is properly grounded. If you are not sure, have a qualified electrician check the receptacle. GUIDELINES FOR EXTENSION CORDS Make sure your extension cord is properly wired and in good condition. Always replace a damaged extension cord or have it repaired by a qualified technician before using it. Protect your extension cords from sharp objects, excessive heat and damp or wet areas. Fig. 1 Three-Pronged Plug MINIMUM GAUGE FOR EXTENSION CORDS (AWG) (When usng 120 volts only) Ampere Rating Total length of Cord More Than Not More Than 25ft. 50ft. 100ft. 150 ft. (7.62 15.24 30.48 45.72 m) AWG- American Wire Gauge 0 6 18 16 16 14 6 10 18 16 14 12 10 12 16 16 14 12 12 16 14 12 Not Recommended ! Grounding Prong Properly Grounded Three-Pronged Receptacle Fig. 2 Grounding Lug WARNING Make sure this is connected to a known ground. This tool is for indoor use only. Do not expose to rain or use in damp locations. This tool is intended for use on a circuit that has a receptacle like the one illustrated in Fig. 1. Fig. 1 shows a three-pronged electrical plug and receptacle that has a grounding conductor. If a properly grounded receptacle is not available, an adapter (Fig. 2) can be used to temporarily connect this plug to a two-contact grounded receptacle. Adapter 13 Two-Pronged Receptacle TOOLS NEEDED FOR ASSEMBLY ACCESSORIES AND ATTACHMENTS SUPPLIED RECOMMENDED ACCESSORIES ! WARNING Visit your Sears Hardware Department or see the Craftsman Power and Hand Tools Catalog to purchase recommended accessories for this power tool. 308K DADO INSERT PLATE Box-end wrench NOT SUPPLIED Flat bladed screwdriver Phillips screwdriver Open-end wrench ! WARNING To avoid the risk of personal injury: ● Do not use adjustable (wobble) type dadoes or carbide tipped dado blades. ● Only use stackable dadoes. ● Maximum dado width is 1/2 in. ● Do not use a dado with a diameter larger than 6 in. ● Do not use molding head set with this saw. ● Do not modify this power tool or use accessories not recommended by Sears. Straight edge 4 mm hex wrench Adjustable wrench and/or 5 mm, 8 mm, 10 mm, 13 mm, and 17 mm wrench Combination square 14 CARTON CONTENTS ! WARNING Separate all parts from packing materials. Check each part with the illustration on the next page and the “Table of Loose Parts” to make certain all items are accounted for, before discarding any packing material. If any part is missing or damaged, do not attempt to assemble the table saw, plug in the power cord, or turn the switch ON until the missing or damaged part is obtained and is installed correctly. Call 1-800-843-1682 for missing or damaged parts. NOTE: To make assembly easier, keep contents of box together. TABLE OF LOOSE PARTS TABLE SAW ITEM DESCRIPTION A Table saw assembly B Blade guard assembly C Anti-kickback pawls assembly D Riving knife assembly hardware bag E Rip fence F Miter gauge G Blade wrenches H 4 mm hex wrench I Push stick J Rear outfeed support K Rear outfeed support tubes L Rear outfeed support hardware bag M Blade N Handwheel handle O Power cord storage P Table saw mounting hardware bag STAND Q Leg handle hardware bag R Wheel hardware assembly S Stand assembly 15 QUANTITY 1 1 1 1 1 1 2 1 1 1 2 1 1 1 1 4 each 1 1 1 UNPACKING YOUR TABLE SAW B A E F J G K N D C H I L O M Q P S R 16 KNOW YOUR TABLE SAW Blade guard Rip fence Push stick storage Miter gauge storage Extension table locking lever Blade elevation/ tilting handwheel Overload reset switch ON/OFF switch with safety key Miter gauge Stand handle Locking hook Leveling foot Table insert Leg clamp Blade Riving knife Anti-kickback pawls assembly Rear outfeed support Right extension table Power cord storage Stand lock lever Dust port Wheel Stand 17 GLOSSARY OF TERMS FREEHAND – Performing a cut without using a rip fence, miter gauge, hold down or other proper device to prevent the workpiece from twisting during the cutting operation. ANTI-KICKBACK PAWLS ASSEMBLY – Prevents the workpiece from being kicked upward or back toward the front of the table saw by the spinning blade. ARBOR – The shaft on which the blade or dado is mounted. GUM – A sticky sap from wood products. BEVEL CUT – An angle cut made through the face of the workpiece. HEEL – Misalignment of the blade. JAMB NUT – Nut used to lock another nut in place on a threaded rod or bolt. BLADE BEVEL SCALE – Measures the angle the blade is tilted when set for a bevel cut. KERF – The amount of material removed by the blade cut. BLADE ELEVATION/TILTING HANDWHEEL – Raises and lowers the blade or tilts the blade to angle between 0º and 45º for bevel cuts. KICKBACK – Occurs when the saw blade binds in the cut and violently thrusts the workpiece back toward the operator. BLADE GUARD – Clear plastic cover that positions itself over the blade while cutting. MITER CUT – An angle cut made across the width of the workpiece. COMPOUND CUT – A simultaneous bevel and miter cut. MITER GAUGE – A guide used for crosscutting operations that slides in the table top channels (grooves) located on either side of the blade. It helps make accurate straight or angle crosscuts. CROSSCUT – A cut made across the width of the workpiece. DADO – Special cutting blades that are used to cut grooves in a workpiece. NON-THROUGH SAWING – Refers to any cut that does not completely cut through the workpiece. FEATHERBOARD – When ripping a workpiece on your table saw, this keeps it firmly and safely against the rip fence. It also helps prevent chatter, gouging, and dangerous kickback. 18 OVERLOAD RESET SWITCH – Protects the motor if it overloads during operation, provides a way to restart the saw. SAW BLADE PATH – The area of the workpiece or table top directly in line with the travel of the blade or the part of the workpiece that will be cut. PUSH STICK – Used to push workpieces when performing ripping operations. SET – The distance between two saw blade tips, bent outward in opposite directions to each other. The further apart the tips are, the greater the set. PUSH BLOCK – Used for ripping operation when the workpiece is too narrow to use a push stick. Always use a push block for rip widths less than 2 in. (50.8 mm). TABLE INSERT – Insert that is removed from the table to install / remove blades. When dado cutting, a dado insert plate must be used. RESAWING – Flipping material to make a cut the saw is not capable of making in one pass. ! THROUGH SAWING – Making a cut completely through the length or width of a workpiece. WARNING WORKPIECE – Material to be cut. Do not resaw material with this saw. Leading edge REVOLUTIONS PER MINUTE (RPM) – The number of turns completed by a spinning object in one minute. Saw blade path Kerf Surface RIP FENCE – A guide used for rip cutting which allows the workpiece to cut straight. Workpiece Trailing edge Direction of workpiece NOTE: Blade guard assembly is removed for purposes of illustration only. RIPPING – Cutting with the grain of the wood or along the length of the workpiece. RIVING KNIFE – A metal piece of the guard assembly located behind and in-line with the blade. Slightly thinner than the saw blade, it helps keep the kerf open and prevents kickback. 19 ASSEMBLY ! Fig. A WARNING For your safety, never connect plug to power source receptacle until all assembly and adjustment steps are complete, and you have read and understood the safety instructions. 2 1 ASSEMBLING THE ROLLER WHEELS AND HANDLES TO STAND (FIG. A, B, C) 1. Remove the bolts (2), washers (3) and nuts (4) from the stand tube. Insert one leg handle (1) into one left stand tube and align the holes on the handle and tube. Use two bolts (2), two washers (3) and two nuts (4) to secure the leg handle. (Fig. A) 2. Tighten with a phillips screwdriver and 10 mm wrench. 3. Repeat steps 1 - 2 for assembling the other leg handle. 4. Attach one wheel (5) to the outer side of one right stand leg using the hex bolt (6), the sleeve (7), two flat washers (8) and the nut (9). (Fig. B) NOTE: Verify that the side of the wheel that has the concavities (10) is facing toward the stand as shown in Fig. B. 5. Tighten using two 17 mm wrenches for the nut and bolt. NOTE: Do not overtighten. Doing so will not allow the wheels to turn. 6. Repeat the steps 4 - 5 for assembling the other wheel. 4 3 Fig. B 10 5 6 7 8 8 9 SETTING UP THE STAND (FIG. C, D) 1. Lift the stand to its upright position. 2. Raise leg set (1) all the way up. Then, lower the stand until leg set (1) rests on floor. 3. Release the locking hook (2) from the stop screw (3). 4. Step on the bottom right stand bar (4) for leverage, grasp right side of stand frame (7) with both hands and pull stand up to the highest position. NOTE: You should hear a "click" sound when the stand locks in place. 20 NOTE: Do not overtighten the four bolts as this may cause damage to the base of the saw. 5. Check to be sure the stand lock lever (5) is in the slot of the cover plate (6). (Fig. D) Fig. E Fig. C 2 3 1 4 5 1 7 6 2 3 4. Place the stand on a level surface and adjust the leveling foot (6) located on the left front stand leg. Adjust until all legs are contacting the floor and are at a similar angle to the floor. NOTE: Before using the saw, verify that the table saw is securely locked in position. 9 4 Fig. D stand lock lever release direction 5 6 ASSEMBLING TABLE SAW TO STAND (FIG. E) 1. Lift the saw body (1) and place on the stand (2), aligning the four mounting holds (3) on the saw base with the four threaded mounting holes on the top plate of stand. 2. Attach the table saw to the stand with four hex head bolts (4) and washers (5). 3. Tighten all mounting bolts with a 13 mm wrench. 21 FOLDING THE STAND FOR TRANSPORT OR STORAGE (FIG. C, D, F) 1. Lift slightly the right side of table saw (8 - Fig. F), raise the cover plate (6) on the right side of stand, pull the stand lock lever (5) to the right as the release direction, and then move the saw slowly close to the wheel. (Fig. D) 2. Rotate the hook (2) to the stop screw (3) to secure the legs of the stand in position. (Fig. C) 3. Rest the right side of the saw onto the floor. 4. Fold the leg set (1) close to the base until the leg clamp (9) holds the right side leg. (Fig. C) Fig. H 5. Fold the stand slowly downward as shown in Fig. F. 6. Move the saw to the desired location for operation or store the saw in a dry environment by using the left side stand handles (10). 2 1 Fig. F Transporting 8 10 Push stick (Fig. I) A storage holder for the push stick (1) is located on the left side of the saw housing. 1. Store the push stick (1) by hanging it on the holders (2) through the holes (3) of the push stick (1). Folding STORAGE Rip fence and miter gauge (Fig. G) Storage for the rip fence (1) and miter gauge (2) are located on the left side of the saw housing. Fig. I 2 1 Fig. G 1 3 Installing the power cord storage clamps (Fig. J) 1. Attach the power cord storage clamp (1) into the hole set on the rear side of the table saw base with screw (2) and nut (3). NOTE: The nut is placed inside the base. 2. Repeat for the other clamp, to be located on the bottom right on saw base. 2 Extra saw blade and blade wrenches (Fig. H) 1. Loosen and remove the knob (1) on the right side of the saw housing. 2. Place blade wrenches (2), extra blades (not included) onto the arbor. 22 Fig. J 2 1 INSTALLING THE REAR OUTFEED SUPPORT (FIG. L, M) 1. Insert the two rear outfeed support tubes (2) into the rear outfeed support (1). (Fig. L) NOTE: They must be inserted into the back of the extension with the dimple end so that the bar will hold the extension in place. 2. Snap two black plastic stops (3) over the two rear outfeed support tubes (2). Make sure the locating pin in the black plastic stops fits into the matching hole in the support tube. This will “lock” the tube into the support. (Fig. L) NOTE: The plastic stops (3) must be installed underneath the rear outfeed support tubes (2). 3 Power cord (Fig. J-1) Wrap the power cord (1) as shown. Do not wrap the power cord around the dust port (2). Fig. J-1 Fig. L 2 dimple end 1 1 INSTALLING THE HANDWHEEL HANDLE (FIG. K) NOTE: UP-DOWN is printed on this handwheel. 1. Thread the handwheel handle (1) into the handwheel hole (2), and then tighten. Fig. K 2 3 3. Insert the rear outfeed support tubes (2) into the two holes in the rear of the saw table, and into the support tube brackets under the table. Position the rear outfeed support so that the instruction labels are facing up. (Fig. M) 4. Tighten one rear outfeed support stop screw (4) on the end of the left rear outfeed support tubes (2). Verify that the screw is fully inserted into the corresponding hole in the support tube. (Fig. M) 2 1 23 Fig. M 2. Remove the arbor nut (3) and outer blade flange (4). (Fig. O) 2 2 Fig. O 6 5 4 3 4 INSTALLING THE BLADE (FIG. N, O, P) ! WARNING 3. Place the blade (7) onto the arbor (5) with the blade teeth pointing forward to the front of the saw. (Fig. P) NOTE: Leave the plastic strip around the saw blade at this time. Remove before using the saw for the first time. 4. Make sure the blade fits flush against the inner flange (6). (Fig. O) 5. Clean the outer blade flange (4) and install it onto the arbor (5) and against the blade (7). (Fig. P) 6. Thread the arbor nut (3) onto the arbor, making sure the flat side of the nut is against the blade, then hand-tighten. 7. To tighten the arbor nut (3), place the open-end wrench (8) on the flats of the saw arbor to keep the arbor from turning. (Fig. P) 8. Place the box-end wrench (9) on the arbor nut (3) and turn clockwise (to the rear of the saw table). (Fig. P) 9. Lower the blade to its lowest position and place table insert (1) into position. (Fig. N) To avoid injury from an accidental start, make sure the switch is in the OFF position and the plug is not connected to the power source outlet. NOTE: The saw blade is packed in the blade storage located on the right side of base. 1. Remove the table insert (1) by inserting your finger into the opening (2) and pulling up. Raise the blade to the maximum height position by turning the blade elevation/tilting handwheel clockwise. (Fig. N) Fig. N 1 2 24 Fig. P 8 3. Place the box-end wrench (9) on the arbor nut (3) and turn counterclockwise. (Fig. P) 4. Remove the arbor nut (3), outer blade flange (4) and blade (7). Clean but do not remove the inner blade flange before reassembling the blade. (Fig. P) 7 4 9 ! 3 5 INSTALLING THE RIVING KNIFE (FIG. P, Q, R) WARNING ! ● To avoid injury from an accidental start, make sure the switch is in the OFF position and the plug is disconnected from the power source outlet. ● Never operate this saw without the riving knife in the correct position. To avoid possible injury and damage to the workpiece, be sure to INSTALL THE BLADE WITH THE TEETH POINTING TOWARD THE FRONT OF TABLE in the direction of the rotation arrow on the blade guard. REMOVING THE BLADE (FIG. N, P) ! WARNING WARNING 1. Remove the table insert. 2. Raise the blade to the maximum height position by turning the blade elevation/tilting handwheel (1) clockwise. (Fig. P) 3. Loosen the blade lock knob (2). Turn and move the handwheel (1) to 45° on the bevel scale. 4. Tighten the blade lock knob (2). To avoid injury from an accidental start, make sure the switch is in the OFF position and the plug is not connected to the power source outlet. 1. Remove the table insert (1) by inserting your finger into the opening (2) and pulling up. Raise the blade to the maximum height position by turning the blade elevation/tilting handwheel clockwise. (Fig. N) 2. To loosen the arbor nut (3), place the open-end wrench (8) on the flats of the saw arbor to keep the arbor from turning. (Fig. P) Fig. P 1 25 2 Fig. R 5. Place the riving knife (3) on the mounting bracket (4) located behind the saw blade. The two pins (5) on the bracket should fit into the slot on the riving knife. (Fig. Q) 6. Make sure the riving knife (3) is in its highest position. 7. Insert the set plate (6), making sure the two outer holes fit into the two pins on the mounting bracket. 8. Insert the washer (7) into the lock lever (8) and insert into the middle hole of the set plate (6) and tighten. 9. Loosen the blade lock knob (2) and return the blade to 0° and lock. 10.Place the table insert back into position. ! 3 6 8 BLADE GUARD AND ANTI-KICKBACK PAWLS ASSEMBLY (FIG. S, T, U, V) ! To avoid injury from an accidental start, make sure the switch is in the OFF position and the plug is disconnected from the power source outlet. ● When installing the blade guard, cover the blade teeth with a piece of folded cardboard to protect yourself from possible injury. ● Never operate this machine without the blade guard in place for all through sawing operations. WARNING ● To avoid the lock lever interfering with the table insert, after tighten the riving knife, position the lock lever pointing downward before using saw. Failure to maintain a level insert can result in serious injury to the operator. ● The lever can be pulled out to allow it to be turned to a new position downward. (Fig. R) Fig. Q 3 Installing the blade guard and antikickback pawls assembly (Fig. S, T, U, V) 1. Make sure the blade is elevated to its maximum height and the bevel is set at 0°. Make sure the blade lock knob is tight. 2. Raise the riving knife (1) to its highest position (through cut position). Take the anti-kickback pawls assembly and lift up the locking lever (2) located on top. (Fig. S) cavity side face to lock lever 6 7 4 WARNING 8 5 26 3. Place the front of assembly into slot (3) and push down, making sure the assembly is engaged in the slots. Push down on the locking lever (2) to lock. (Fig. S, T) NOTE: Make sure the anti-kickback pawls assembly is locked in position before operating saw. 7. Make sure that the assembly is locked in place both in front and back. (Fig. V) ! WARNING To reduce the risk of serious injury, use saw blade guard and riving knife for every operation for which it can be used including all through sawing. Fig. S Fig. U 2 Loosen 4 5 5 Press down 3 1 Fig. T 8 1 2 6 Tighten 7 Fig. V 4. Take the blade guard (4) and press down on the red spring button (5) located on the top of assembly. (Fig. U) 5. Position blade guard over the riving knife (1) and align the slot (6) to the riving knife (1) as shown in Fig. U. 6. Lower the guard assembly (4) onto riving knife (1). Release the red spring button (5) so that two latches (7) engage into two locking hooks (8) completely. (Fig. U, V) 5 27 Removing the blade guard and antikickback pawls assembly (Fig. S, V) ! ! WARNING Improper riving knife alignment can cause “kickback” and serious injury. WARNING To avoid injury from an accidental start, make sure the switch is in the OFF position and the plug is disconnected from the power source outlet. Fig. W Anti-kickback Pawls 1. Raise the blade to the maximum height position by turning the blade elevation/tilting handwheel clockwise. 2. Loosen the blade bevel lock knob and turn the handwheel to 90° on the bevel scale. 3. Tighten the blade bevel lock knob. 4. Remove the anti-kickback pawls assembly by lifting the anti-kickback pawls lever (2). (Fig. S) 5. Remove the blade guard assembly by pressing down the red spring button (5) and lifting up the assembly. (Fig. V) INSTALLING THE RIP FENCE (FIG. X) 1. Lift upward on the rip fence handle (1) so that the holding clamp (2) is fully extended. 2. Place the rip fence on the saw table and engage the holding clamp (2) to the table rear rail. Lower the front end onto the front rail (3). 3. Push down the rip fence handle (1) to lock. Fig. X 2 AVOIDING KICKBACKS (FIG. W) To avoid kickback (having the work thrown violently back toward you), keep the blade sharp, keep the rip fence parallel to the saw blade and keep the riving knife, blade guard and antikickback pawls in place, aligned and functioning. Do not release the work before passing it completely beyond the saw blade. Do not rip work that is twisted, warped or does not have a straight edge to guide it along the fence. Do not attempt to back out of a cut with the blade running. 3 ! 1 WARNING Never use a rip fence and miter gauge together. 28 ADJUSTMENT RIP FENCE ADJUSTMENT (FIG. Y) 1. The fence (1) can be repositioned by lifting up the handle (2) and sliding the fence to the desired location. Pushing down the handle locks the fence in position. 2. Position the fence (1) on the right side of the table, and along one edge of the miter gauge grooves. 3. Lock the fence handle (2). The fence should be parallel with the miter gauge groove. 4. If adjustment is needed to make the fence parallel to the groove, do the following: ● Loosen the two screws (3) and lift up on the handle (2). ● Hold the fence bracket (4) firmly against the front of the saw table. Move the rip fence until it is parallel with the miter gauge groove. ● Tighten both screws and push the handle to lock. 5. If fence is loose when the handle is in the locked (downward) position, do the following: ● Lift the handle (2) upward and turn the adjusting nut (5) clockwise using a 10 mm wrench until the rear clamp is snug. Do not turn the adjusting nut more than 1/4 turn at a time. ● Over-tightening the adjusting nut will cause the fence to come out of alignment. ! WARNING Failure to properly align the fence can cause “kickback” and serious injury could occur. Fig. Y 5 1 3 4 2 RIP FENCE INDICATOR ADJUSTMENT (FIG. Z) 1. The rip fence indicator (1) points to the measurement scale (2). The scale shows the distance from the side of the fence to nearest side of the blade. 2. Measure the actual distance with a rule. If there is a difference between the measurement and the indicator, adjust the indicator (1). 3. Loosen the screw (3) and slide the indicator to the correct measurement on the scale (2). Tighten the screw and remeasure with the rule. 29 ADJUSTING THE TABLE INSERT (FIG. BB) Fig. Z 1 ! WARNING To avoid serious injury, the table insert (1) must be level with the table. If the table insert is not flush with the table, adjust the two bolts (2) with a 4 mm hex wrench until it is parallel with the table. 2 3 NOTE: To raise the insert, turn the hex screws counterclockwise, to lower the insert, turn the hex screws clockwise. Do not remove the insert, adjustments need to be made with the insert in place to get the proper level. ADJUSTING MITER GAUGE (FIG. AA) 1. Loosen the lock handle (1) to allow the miter body (2) to rotate freely. Position the miter body (2) at 90° so the positive detent secures its position. Tighten the lock handle to hold the miter body in position. 2. If the pointer (3) requires adjustment, loosen the screw (4) with a screwdriver. Adjust the pointer to 90° on the scale, then firmly tighten the adjustment screw. 3. To change angles on the miter gauge, loosen the lock handle (1) and rotate the miter body (2) to the desired angle as indicated by the scale. Secure in position by tightening the lock handle (1). Fig. BB 1 2 1 ADJUSTING THE 90° AND 45° POSTIVE STOPS (FIG. CC, DD) Your saw has positive stops that will quickly position the saw blade at 90° and 45° to the table. Make adjustments only if necessary. Fig. AA 2 3 90° Stop 1 Disconnect the saw from the power source. 2. Raise the blade to the maximum elevation. 1 4 30 45° Stop 1. Disconnect the saw from the power source. 2. Raise the blade to the maximum elevation. 3. Loosen the blade lock knob and move the blade to the maximum bevel position and tighten the blade lock knob. 4. Place a combination square on the table and against the blade (2) to determine if the blade is 45° to the table. (Fig. CC) 5. If the blade is not 45° to the table, loosen or tighten (depending on whether you are increasing or decreasing the degrees) the hex bolt (4) with a 5 mm hex wrench until you achieve 45°. (Fig. DD) 6. Loosen the blade lock knob and reset the blade at the maximum bevel position (45°), then tighten the blade lock knob. 7. Check again to see if the blade is 45° to the table. If not, repeat step 5. 3. Loosen the blade lock knob and move the blade to the maximum vertical position and tighten the blade lock knob. 4. Place a combination square on the table and against the blade (1) to determine if the blade is 90° to the table. (Fig. CC) 5. If the blade is not 90° to the table, loosen or tighten (depending on whether you are increasing or decreasing the degrees) the hex bolt (3) with a 5 mm hex wrench until you achieve 90°. (Fig. DD) 6. Loosen the blade lock knob and reset the blade at the maximum vertical position, then tighten the blade lock knob. 7. Check again to see if the blade is 90° to the table. If not, repeat step 5. 8. Lastly, check the bevel angle scale. If the pointer does not read 90°, loosen the screw holding the pointer and move the pointer so it is accurate at 0° and retighten the pointer screw. Fig. DD Fig. CC 90° 45° 1 2 3 31 4 BLADE TILT POINTER (FIG. EE) 1. When the blade is positioned at 90°, adjust the blade tilt pointer (1) to read 0° on the scale. 2. Loosen the holding screw (2), position the pointer over 0° and tighten the screw. NOTE: Make a trial cut on scrap wood before making critical cuts. Measure for exactness. 1. Remove the safety switch key and unplug the saw. 2. Remove the blade guard for this procedure but reinstall and realign after adjustment. 3. Raise the blade to the highest position and set at the 0° angle (90° straight up). 4. Select and mark, with a felt tip marker, a blade tooth having a “right set” and rotate the blade so the marked tooth is 1/2 in. above the table. 5. Place the combination square base (1) into the right side miter gauge groove (2). 6. Adjust the rule so it touches the front marked tooth and lock ruler so it holds its position in the square assembly. 7. Rotate the blade bringing the marked tooth to the rear and about 1/2 in. above the blade. 8. Carefully slide the combination square to the rear until the ruler touches the marked tooth. 9. If the ruler touches the marked tooth at the front and rear position, no adjustment is needed at this time. If not or the base of the rule is no longer parallel with the edge of the miter gauge groove, see adjustment procedure described in next section. Fig. EE 2 1 BLADE PARALLEL TO THE MITER GAUGE GROOVE (FIG. FF) ! WARNING This adjustment was made at the factory, but it must be rechecked and adjusted if necessary. ! WARNING To prevent personal injury: ● Always disconnect plug from the power source when making any adjustments. ● Inaccurate adjustment can result in kickback and serious personal injury. This adjustment must be correct or accurate cuts cannot be made. Fig. FF 2 1 32 ADDITIONAL BLADE ADJUSTMENTS (FIG. GG) NOTE: The adjusting mechanism is located above the the blade elevation/ tilting handwheel under the table top. If the front and rear measurements are not the same: ALIGNING THE RIVING KNIFE (FIG. HH) ! ● To avoid injury from an accidental start, make sure the switch is in the OFF position and the plug is disconnected from the power source outlet. ● Never operate this tool without the riving knife in the correct position. ● Never operate this tool without the blade guard in place for all through sawing operations. ● This adjustment was made at the factory, but it should be rechecked and adjusted if necessary. If the blade is partial to right side: 1. Turn the left adjustment screw (1) counterclockwise and adjust the right side adjustment screw (2) clockwise. 2. Remeasure, as described in steps 4 to 9 in the prior section. 3. When alignment is achieved, turn the left adjustment screw (1) until it touches the pivot rod (3). 1. Remove the table insert and raise the blade to the maximum height by turning the blade elevation/tilting handwheel clockwise. 2. Remove the blade guard and antikickback pawls assembly. 3. Loosen the blade lock knob. Turn and move the blade elevation/tilting handwheel to 0° on the bevel scale, and then tighten the blade lock knob. 4. To see if the blade (1) and riving knife (2) are correctly aligned, lay a combination square (3) along the side of the blade and against the riving knife (making sure the square is between the teeth of the blade). 5. Tilt the blade to the 45° position and check the alignment again. 6. If the blade and riving knife are not correctly aligned: If the blade is partial to left side: 1. Turn the right adjustment screw (2) counterclockwise and adjust the left side adjustment screw (1) clockwise. 2. Remeasure, as described in steps 4 to 9 in the prior section. 3. When alignment is achieved, turn the right adjustment screw (2) until it touches the pivot rod (3). Fig. GG 3 1 WARNING 2 33 a. Remove the lock lever (4), washer (5), set plate (6) and riving knife (2) from the mounting bracket (7). b. Insert the washer (8) between the riving knife and bracket (7). c. Replace the riving knife (2), set plate (6), washer (5) and lock lever (4). Then, retighten the lock lever (4) 7. Check the riving knife and blade alignment again at both 0° and 45°. 8. Add or remove the washers until the alignment is correct. 9. Replace the table insert, blade guard and anti-kickback pawls assembly. ● The tip of the riving knife shall not be lower than 0.04 in. ~ 0.2 in. from the tooth peak. ● The riving knife is thinner than the width of the kerf by approximately 1/64 in. on each side. ● The blade body must be thinner than the thickness of the riving knife but the blade kerf must be thicker than the riving knife. ADJUSTING CAM LOCKING LEVER (FIG. II) If the extension table moves when it is open and locked, then the cam locking lever (1) may be loose and need adjustment. To adjust the locking lever tension, turn the nut (2) with an 8 mm wrench until it is tightened, but do not over tighten. Fig. HH 7 65 4 2 Fig. II 8 2 1 1 2 3 NOTE: ● This table saw is provided with a 10 in. diameter blade with a body thickness of 0.07 in. thick with a kerf of 0.10 in. The riving knife is 0.09 in. thick. The blade diameter and the blade body and kerf dimensions must be properly matched with the riving knife thickness. ● The maximum radial distance between the riving knife and the toothed rim of the saw blade is 0.12 in ~ 0.31 in. Under Table View 34 OPERATION BASIC SAW OPERATIONS ! ALWAYS lock the switch “OFF” when the saw is not in use. Remove the safety switch key and keep it in a safe place. In the event of a power failure, blown fuse, or tripped circuit breaker, turn the switch “OFF” and remove the safety switch key, preventing an accidental startup when power comes on. RAISING THE BLADE (FIG. JJ) To raise or lower the blade, turn the blade elevation/tilting handwheel (1) to the desired blade height. Fig. JJ 1 WARNING 2 Fig. KK 3 TILTING THE BLADE (FIG. JJ) Loosen the blade lock knob (2), move the handwheel (1) to the desired angle, then tighten the blade lock knob (2). ON/OFF SWITCH (FIG. KK) The ON/OFF switch has a safety switch key (1). With the key removed from the switch, unauthorized and hazardous use by children and others is minimized. 1. To turn the saw ON, insert the safety switch key (1) into the slot in the switch (2). Move the switch upward to the ON position. 2. To turn the saw OFF, press the switch downward. 3. To lock the switch in the OFF position, grasp the yellow part of the safety switch key (1), and pull it out. 4. With the safety switch key removed, the switch will not operate. 5. If the safety switch key is removed while the saw is running, it can be turned OFF but cannot be restarted without inserting the safety switch key (1). 1 2 OVERLOAD PROTECTION (FIG. KK) This saw has an overload reset button (3) that resets the motor after it shuts off due to overloading or low voltage. If the motor stops during operation, turn the ON/OFF switch to the OFF position. Wait about five minutes for the motor to cool, then push the reset button (3) and turn the switch to the ON position. ! WARNING To avoid injury, the ON/OFF switch should be in the OFF position and the plug removed from the power source while the cool down takes place, to prevent accidental starting when the reset button is pushed. Overheating may be caused by misaligned parts or a dull blade or 35 undersized extensing cord. Inspect your saw for proper setup before using it again. Fig. MM 1 USING THE DUST PORT (FIG. LL) ! 2 WARNING To prevent fire hazard, clean and remove sawdust from under the saw frequently. 1 To prevent sawdust buildup inside the saw housing, attach a vacuum hose (1) (hose is not included) to the dust port (2) at the rear of the table saw. DO NOT operate the saw with the hose in place unless the vacuum is turned on. CUTTING OPERATIONS There are two basic types of cuts: ripping and crosscutting. Ripping is cutting along the length and the grain of the workpiece. Crosscutting is cutting either across the width or across the grain of the workpiece. (It is not safe to rip or crosscut by freehand). Ripping requires the use of the rip fence, and crosscutting requires the miter gauge. NEVER USE A RIP FENCE AND MITER GAUGE TOGETHER. Fig. LL 1 3 2 ! WARNING Before using the saw each time, check the following: 1. The blade is tightened to the arbor. 2. The blade lock knob is tightened. 3. If ripping, make sure the fence is locked into position and is parallel to the miter gauge groove. 4. The blade guard is in place and working properly. 5. Safety glasses are worn. USING THE TABLE EXTENSION (FIG. MM) 1. Release the extension cam locking levers (1) in the front and rear table positions. 2. Slide the table extension (2) out until the correct measurement is displayed on the tube scale (3). The user sights the scale off the edge of the table. 3. Tighten all extension cam locking levers (1). Failure to adhere to these common safety rules, and those printed in the front of this manual, can greatly increase the likelihood of injury. 36 RIPPING (FIG. NN, OO) ! To make an additional push stick, use the pattern on page 50. (Fig. OO) WARNING To prevent serious injury: ● Never use a miter gauge when ripping. ● Never use more than one rip fence during a single cut. ● Do not allow familiarity or frequent use of your table saw to cause careless mistakes. Remember that even a careless fraction of a second is enough to cause a severe injury. ● Keep both hands away from the blade and clear from the path of the blade. ● The workpiece must have a straight edge against the fence and must not be warped, twisted, or bowed when ripping. 1. Remove the miter gauge and store it in the “storage” compartment in the base of the saw. 2. Secure the rip fence to the table. 3. Raise the blade so it is about 1/8 in. higher than the top of the workpiece. 4. Place the workpiece flat on the table and against the fence. Keep the workpiece away from the blade. 5. Turn the saw ON and wait for the blade to come to full speed. 6. Slowly feed the workpiece into the blade by pushing forward only on the workpiece section (1) that will pass between the blade and the fence. (Fig. NN) 7. Keep your thumbs off the table top. When both of your thumbs touch the front edge of the table (2), finish the cut with a push stick (3). ! WARNING AVOID KICKBACK by pushing forward on the section of the workpiece that passes between the blade and the fence. Never perform any freehand operations. Fig. NN 4 2 ! 3 1 WARNING When width or rip is narrower than 2 in., the push stick cannot be used because the blade guard will interfere. Use the auxiliary fence (5) and push block (6) as shown in Fig. OO. Fig. OO 7 4 5 6 8. Continue pushing the workpiece (4) with the push stick (3) or push block (6 - Fig. OO) until it passes through the blade guard and clears the rear of the table. (Fig. NN) 37 FEATHERBOARD (FIG. PP, QQ) A featherboard is a device used to help control the workpiece by guiding it securely against the table or fence. Featherboards are especially useful when ripping small workpieces and for completing non-through cuts. The end is angled with a number of short kerfs to give a friction hold on the workpiece and locked in place on the table with C-clamps. Test that it can resist kickback. 9. Never pull the piece back when the blade is turning. Turn the switch Off. When the blade completely stops, you can then remove the workpiece. WARNING Never attempt to pull the workpiece backwards during a cutting operation. This will cause kickback and serious injury to the user can occur. When the blade completely stops, raise the anti-kickback pawls assembly (7) on each side of the riving knife and slide the workpiece out. (Fig. OO) ! Place the featherboard against the uncut portion of the workpiece to avoid kickback that could cause serious personal injury. BEVEL RIPPING This cut is the same as ripping except the blade bevel angle is set to an angle other than 0°. MAKE A FEATHERBOARD (FIG. PP) Select a solid piece of lumber approximately 3/4 in. thick, 4 in. wide and 18 in. long. To make a featherboard, cut one end of the lumber at 60 degrees, then cut 8 in. long slots 1/4 in. apart on the angled end as shown in Fig. PP. 4 in. Fig. PP 60o 2.3 in. 8 in. 3/4 in. RIPPING SMALL PIECES To avoid injury from blade contact, never make cuts narrower than 3/4 in. wide. 1. It is unsafe to rip small pieces. Instead, rip a larger piece to obtain the size of the desired piece. 2. When a small width is to be ripped, and your hand cannot be safely put between the blade and the rip fence, use push stick or push block to pass the workpiece completely through and past the blade. WARNING 1/8 in. ! HELPFUL DEVICES In order to make some cuts, it is necessary to use devices like a push block, featherboard or auxiliary fence, which you can make yourself. Here are some templates for your reference. 18 in. 38 USE A FEATHERBOARD (FIG. QQ) 1. Lower the saw blade (1). 2. Position the rip fence (2) to the desired position and lock the rip fence. 3. Place the workpiece (3) against the fence and over the saw blade area. 4. Adjust the featherboard (4) to resist the workpiece forward of the blade. 5. Attached the C-clamps (5) to secure the featherboard to the edge of the table. 1 3 Make sure the screw heads do not stick out from the bottom of the base; they must be flush or recessed. The bottom must be flat and smooth enough to rest on the saw table without rocking. 5-1/2 in. Fig. RR 3/8 in. thick plywood base 21 in. 2 3/8 The edge must be parallel with the face 3/4 in. in. ply har dw wo od ood 1-3/4 in. 5 4 WARNING 3/8 in. Fig. QQ ! PUSH BLOCK Use for ripping operation when the workpiece is too narrow to use a push stick. Always use a push block for rip widths less than 2 inches. AUXILIARY FENCE (FIG. RR) Making the base: ● Start with a piece of 3/8 in. plywood at least 5-1/2 in. wide or wider and 21 in. long or longer. ● Cut the piece to shape and size as shown. Making the side: ● Start with a piece of 3/4 in. hardwood at least 1-3/4 in. wide or wider and 21 in. long or longer. ● Cut the piece to shape and size as shown. Putting it together: ● Fasten the pieces together with glue and woodscrews. 39 MAKE A PUSH BLOCK (FIG. SS) Making the base: ● Start with 3/8 in. plywood at least 5-1/2 in. wide or wider and 12 in. long or longer. ● Cut the piece to shape and size as shown. Making the handle: ● Start with 3/4 in. hardwood at least 5 in. wide or wider and 7 in. long or longer. ● Cut the piece to shape and size as shown. ● Keep both hands away from the blade and the path of the blade. ● Never attempt to pull the workpiece backwards during a cutting operation. This will cause kickback and serious injury to the user can occur. Making the bracket: ● Start with 3/8 in. wood at least 3/8 in. wide or wider and 2-1/2 in. long or longer. ● Cut the piece to shape and size as shown. Putting it together: ● Fasten the base and handle together with glue and woodscrews. ! 1. Remove the rip fence and place the miter gauge in the miter gauge groove on the table. 2. Adjust the blade height so that it is 1/8 in. higher than the top of the workpiece. 3. Hold the workpiece firmly against the miter gauge with the blade path in line with the desired cut location. Move the workpiece to a 1 in. distance from the blade. 4. Start the saw and wait for the blade to come up to full speed. Never stand directly in line of the saw blade path, always stand to the side of the blade that you are cutting on. 5. Keep the workpiece (1) against the face of the miter gauge (2) and flat against the table. Then slowly push the workpiece through the blade. 6. Do not try to pull the workpiece back with the blade turning. Turn the switch OFF, and carefully slide the workpiece out when the blade has completely stopped. WARNING Make sure the screw heads do not stick out from the bottom of the base, they must be flush or recessed. ● Fasten the base and bracket together with glue. ! WARNING To avoid injury, do not use the screws to fasten the base and bracket. 3/8 in. thick plywood base 3/8 in. 2-1/2 in. 12 in. Fig. SS 5-1/2 in. in. 1 5 in. 2-1/2 in . 3/8 in. 3/8 in. 2 CROSSCUTTING (FIG. TT) ! WARNING To prevent serious injury: ● Do not allow familiarity or frequent use of your table saw to cause careless mistakes. Remember that even a careless fraction of a second is enough to cause a severe injury. ! WARNING Always position the larger surface of the workpiece on the table when crosscutting and/or bevel crosscutting to avoid instability. 40 Fig. TT ! 1 WARNING Always work to the right side of the blade during this type of cut. The miter gauge must be in the right side groove because the bevel angle may cause the blade guard to interfere with the cut if used on the left side groove. 2 USING THE WOOD FACING ON THE MITER GAUGE (FIG. UU) Slots are provided in the miter gauge for attaching an auxiliary facing (1) to make it easier to cut very long or short pieces. Select a suitable piece of smooth wood, drill two holes through it and attach it to the miter gauge with screws. Make sure the facing does not interfere with the proper operation of the saw blade guard. When cutting long workpieces, you can make a simple outfeed support by clamping a piece of plywood to a sawhorse. 1. Lower the blade to the down position. 2. Adjust the blade (1) to the desired angle, and tighten the blade lock knob. 3. Tighten the miter gauge lock handle (2) at 90°. 4. Hold workpiece (3) firmly against the face of the miter gauge throughout the cutting operation. Fig. VV 1 Fig. UU 1 2 3 COMPOUND MITER CROSSCUTTING (FIG. WW) 0°~45° BLADE BEVEL & 0°~45° MITER ANGLE This sawing operation combines a miter angle with a bevel angle. BEVEL CROSSCUTTING (FIG. VV) 0°~45° BLADE BEVEL & 90° MITER ANGLE This cutting operation is the same as crosscutting except the blade is at a bevel angle other than 0°. ! WARNING Always work to the right side of the blade during this type of cut. The miter gauge must be in the right side 41 Fig. XX groove because the bevel angle may cause the blade guard to interfere with the cut if used on the left side groove. 1. Set the miter gauge (1) to the desired angle. 2. Place the miter gauge in the right side groove of the table. 3. Set the blade (2) bevel to the desired bevel angle. 4. Hold workpiece (3) firmly against the face of the miter gauge throughout the cutting operation. Fig. WW 3 1 3 2 USING THE WOOD FACING ON THE RIP FENCE (FIG. YY) When performing some special cutting operations, you can add a wood facing to either side of the rip fence (1). 1. Use a smooth straight 3/4 in. thick wood board (2) that is as long as the rip fence. 2. Attach the wood facing to the fence with wood screws (3) (not included) through the holes in the fence. A wood fence should be used when ripping material such as thin paneling to prevent the material from catching between the bottom of the fence and the table. 2 1 MITERING (FIG. XX) 0°~45° MITER ANGLE This sawing operation is the same as crosscutting except the miter gauge is locked at an angle other than 90°. 1. Set the blade (1) to 0° bevel angle. 2. Set the miter gauge (2) at the desired miter angle and lock in position by tightening the miter gauge lock handle. 3. Hold the workpiece (3) firmly against the face of the miter gauge throughout the cutting operation. Fig. YY 1 2 42 3 NON-THROUGH CUT (FIG. ZZ) A non-through cut is used to cut grooves and rabbets in the workpiece without exposed the blade. ! Fig. ZZ Non-through Cut WARNING ● Only this type cut is made without installing the blade guard assembly and anti-kickback pawls assembly. ● To avoid injury from an accidental start, make sure the switch is in the OFF position and the plug is disconnected from the power source outlet. ● To avoid the risk of personal injury. Always use push block, auxiliary fence and featherboard when making non-through cut. 4 2 3 1 DADO CUTS (FIG. aa, bb) ! WARNING ● Only Stackable dado blades can be used on this saw. ● DO NOT use Adjustable or Wobble type dadoes. ● The maximum dado cut width is 1/2 in. ● The maximum dado blade diameter is 6 in. NOTE: An dado insert plate (part number 308K not included) is required for this procedure. 1. Before starting the table saw, lower the blade and riving knife assembly to the down position. 2. Remove the blade guard assembly and anti-kickback pawls assembly for non-through cut. 3. Use the featherboard (1) with C-clamps (3) to fasten the workpiece securely. 4. Mount the auxiliary fence (4) with C-clamps. 5. Use the push block (2) to move the workpiece. NOTE: Mount the featherboard to table as shown, so the leading edges of featherboard will help workpiece complete cutting. 1. Remove the table insert, saw blade, anti-kickback pawls assembly, blade guard assembly and riving knife assembly for dado cuts ONLY. Reinstall and realign blade guard for all through-sawing operations. Install a dado not exceeding 6 in. in diameter and 1/2 in. in width. 43 2. Install the dado table insert making sure that the rear of the insert is flush with the table. If the dado insert is not flush with the table, adjust the two bolts on the insert with a 4 mm hex wrench until it is parallel with the table. 3. Instruction for operating the dado is packed with the separately purchased dado set (not included with unit). 4. The arbor (1) on this saw restricts the maximum width of the cut to 1/2 in. 5. It is not necessary to install the outside flange (2) before threading on the arbor nut (3) for the maximum 1/2 in. dado cuts. Make sure that the arbor nut (3) is tight, and that at least one thread of the arbor sticks out past the nut. 6. Use only the correct number of round outside blades and inside chippers as shown in the dado set’s instruction manual. Blade or chippers must not exceed 1/2 in. total in width. 7. Check the saw to ensure that the dado will not strike the housing, insert, or motor when in operation. ! WARNING For your own safety, always replace the blade, blade guard assembly, anti-kickback pawls assembly, riving knife assembly and table insert when you finish the dado operation. Fig. bb Dado cut Fig. aa 2 1 3 44 MAINTENANCE BLADE RAISING AND TILTING MECHANISM (FIG. cc, dd) After every five hours of operation, the blade raising mechanism and tilting mechanism should be checked for looseness, binding, or any other abnormalities. 1. With the saw disconnected from the power source, turn the saw upside down and pull up and push down on the motor unit. 2. Observe any movement of the motor mounting mechanism. 3. Loosen or tighten the four hex screws (1) by hex wrench for smooth operation. Adjust only 1/8 turn at a time. (Fig. cc) NOTE: Do not adjust the screw more than 1/2 turn in total as this may damage the mechanism. MAINTAINING YOUR TABLE SAW GENERAL MAINTENANCE ! WARNING For your own safety, turn the switch OFF and remove the switch key. Remove the plug from the power source outlet before maintaining or lubricating your saw. 1. Clean out all sawdust that has accumulated inside the saw cabinet and the motor. 2. Polish the saw table with an automotive wax to keep it clean and to make it easier to slide the workpiece. 3. Clean cutting blades with pitch and gum remover. 4. A worn, cut, or damaged power cord should be replaced immediately. ! Fig. cc WARNING 1 All electrical or mechanical repairs should be attempted only by a trained repair technician. Contact customer service for assistance. Use only identical replacement parts. Any other parts may create a hazard. 1 1 5. Use liquid dishwashing detergent and water to clean all plastic parts. NOTE: Certain cleaning chemicals can damage plastic parts. 6. Avoid use of cleaning chemicals or solvents, ammonia and household detergents containing ammonia. 4. Place a small amount of dry lubricant on the bevel gear (2). The worm gear (3) must be kept clean and free of sawdust, gum, pitch, and other contaminants for smooth operations. (Fig. dd) 45 Fig. dd 2 The carbon brushes included with the unit will last approximately 50 hours of running time, or 10,000 ON/OFF cycles. Replace both carbon brushes when either has less than 1/4 in. length of carbon remaining, or if the spring or wire is damaged or burned. 3 1. Remove the blade guard, blade, rip fence, miter gauge and stand assembly from the table saw. 2. Lower the blade height to its minimum setting. This will make the brush locations easier to access. 3. Place cardboard or an old blanket on the floor to protect the saw table surface. 4. Place the saw upside down on the protective material. 5. Tilt the blade elevation/tilting handwheel (1) to the 45° position. (Fig. ee) 6. Remove the black plastic cap (2) from the side of the motor (3). NOTE: If excessive looseness is observed in any part of the blade raising mechanism or tilting mechanism, take the complete unit to a Service Center. LUBRICATION All motor bearings are permanently lubricated at the factory and require no additional lubrication. On all mechanical parts of your table saw where a pivot or threaded rod are present, lubricate using graphite or silicone. These dry lubricants will not hold sawdust as would oil or grease. Fig. ee 3 REPLACING THE CARBON BRUSHES (FIG. ee, ff) ! WARNING Always disconnect the plug from the power source before inspecting the brushes. 1 46 2 7. Carefully remove the spring-loaded cap, and then pull out the brush (4) and replace. (Fig. ff) 8. Repeat step 6 and 7 for the other side of motor. 9. Place the new brush into the opening of motor, making sure the ears on the metal end of the assembly go in the same hole the carbon part fits into. Do not overtighten the plastic cap. 10.Carefully set the saw in a upright position on a clean level surface. 11. Replace the blade guard, blade, rip fence, miter gauge and stand assembly to the table saw. NOTE: To reinstall the same brushes, first make sure the brushes go back in the same sides they came out. This will avoid a break-in period that reduces motor performance and increases wear. Fig. ff 4 2 3 47 TROUBLESHOOTING GUIDE ! WARNING To avoid injury from accidental starting, always turn switch OFF and unplug the tool before moving, replacing the blade or making adjustments. PROBLEM POSSIBLE CAUSES CORRECTIVE ACTION Saw will not start. 1. Saw is not plugged in. 2. Fuse blown or circuit breaker tripped. 3. Cord is damaged. 4. Debris in on/off switch 1. Plug in saw. 2. Replace fuse or reset circuit breaker. 3. Replace power cord. 4. Remove switch from saw and separate in half. Clean any debris accumulated within. Does not make 1. Positive stop not adjusted accurate 45° correctly. and 90° rip cuts. 2. Tilt angle pointer not set accurately. 1. Check blade with square and adjust positive stop. 2. Check blade with square and adjust to zero. 1. Material pinched 1. Rip fence not aligned with 2. blade when blade. ripping. 2. Warped wood, edge against fence is not straight. Material binds 1. Riving knife not aligned 1. on riving knife. correctly with blade. Saw makes 1. Dull blade. 1. unsatisfactory 2. Blade mounted backwards. 2. cuts. 3. Gum or pitch on blade. 3. 4. Incorrect blade for work being done. 5. Gum or pitch on blade 4. causing erratic feed. 5. 48 Check and adjust rip fence. Select another piece of wood. Check and align riving knife with blade. Replace blade. Turn the blade around. Remove blade and clean with turpentine and coarse steel wool. Change the blade. Clean table with turpentine and steel wool. ! WARNING To avoid injury from accidental starting, always turn switch OFF and unplug the tool before moving, replacing the blade or making adjustments. PROBLEM POSSIBLE CAUSES CORRECTIVE ACTION Material kicked 1. Rip fence out of adjustment. 1. back from blade. 2. Riving knife not aligned with 2. blade. 3. 3. Feeding stock without rip 4. fence. 4. Riving knife not in place. 5. 5. Dull blade. 6. 6. The operator letting go of material before it is past saw blade. 7. Miter angle lock knob is not 7. tight. Blade does 1. Sawdust and dirt in elevation/ 1. not raise or tilt tilting mechanisms. freely. 1. Extension cord too light or Blade does not come up to too long. 2. Low house voltage. speed. Reset trips too easily. Machine vibrates excessively. Align rip fence with miter gauge slot. Align riving knife with blade. Install and use rip fence. Install and use riving knife. (with guard) Replace blade. Push material all the way past saw blade before releasing work. Tighten knob. Brush or blow out loose dust and dirt. 1. Replace with adequate size cord. 2. Contact your electric company. 1. Saw not mounted securely to 1. Tighten all mounting workbench. hardware. 2. Reposition on flat level 2. Bench on uneven floor. surface. 3. Damaged saw blade. 3. Replace blade. Does not make 1. Miter gauge out of 1. Adjust miter gauge. accurate 45° and adjustment. 90° crosscuts. 49 PUSH STICK CONSTRUCTION ● Use good quality plywood or solid wood ● Use 1/2 in. or 3/4 in. material ● Push stick MUST be thinner than the width of material being cut 0m m) Drill Hole For Hanging 15 -3/ 4i n. (40 Notch To Prevent Hand From Slipping Cut Here To Push 1/2 in. Wood Cut Here To Push 3/4 in. Wood 90° 20° - 30° 50 PARTS LIST 10 IN. PORTABLE TABLE SAW MODEL NO. 137.415030 ! WARNING When servicing use only CRAFTSMAN replacement parts. Use of any other parts many create a HAZARD or cause product damage. Any attempt to repair or replace electrical parts on this Table Saw may create a HAZARD unless repair is done by a qualified service technician. Repair service is available at your nearest Sears Service Center. PARTS LIST FOR TABLE SAW (A) I.D. Description 08VH CORD CLAMP Size 6# Q'ty I.D. Description Size Q'ty 1 0KA4 CR. RE. PAN HD. TAPPING SCREW M4*16-16 0901 BUSH 1 0KBQ CR. RE. PAN HD. TAPPING SCREW M5*16-10 2 1 0B2B NEEDLE POINTER 1 0KC8 CR. RE. TRUSS HD. TAPPING SCREW M4*16-16 3 0B9P CLAMP 1 0KCA CR. RE. TRUSS HD. TAPPING SCREW M5*12-12 2 0BA4 SPACER 1 0KDG CR. RE. PAN HD. SCREW 2 M5*0.8-6 0BA9 SPACER 1 0KDR CR. RE. PAN HD. SCREW M5*0.8-10 1 0BAB SHIM 1 0KDW CR. RE. PAN HD. SCREW M6*1.0-20 2 0BAC SET NUT 1 0KF7 CR. RE. PAN HD. SCREW M4*0.7-12 2 0BAE ARBOR COLLAR 1 0KJ0 CAP HD. SQ. NECK BOLT M6*1.0-16 1 0J3P HEX. WRENCH 4 MM 1 0KJN CAP HD. SQ. NECK BOLT M6*1.0-35 1 0J52 FLAT WASHER φ16*25-1.2 1 0KMR HEX. NUT M5*0.8 T=4 2 0J58 FLAT WASHER φ5*14-1 6 0KMS HEX. NUT M6*1.0 T=5 3 0J6K FLAT WASHER φ6*30-4 1 0KMT HEX. NUT M8*1.25 T=5 2 0J6T FLAT WASHER 3/16*3/4-1/16 4 0KQW LOCK NUT M5*0.8 T=5 4 0J72 FLAT WASHER 1/4*5/8-1/16 1 0KQX NUT M6*1.0 T=6 1 0J74 FLAT WASHER 1/4*5/8-3/32 1 0KQY LOCK NUT M8*1.25 T=8 0J76 FLAT WASHER 1/4*3/4-1/16 1 0KRQ SERRATED TOOTHED HEX. FLANGE NUT M6*1.0 T=6 1 1 0J78 FLAT WASHER 1/4*1/2-3/32 1 0KSM STRAIN RELIEF 1 0J7E FLAT WASHER 5/16*11/16-1/16 1 0KTK 2 STRAIN RELIEF 0JAE EXTERNAL TOOTH LOCK WASHER φ4 2 0KUW TERMINAL 1 0JAF EXTERNAL TOOTH LOCK WASHER φ5 1 0KWU LEAD WIRE ASS’Y 1 0JB2 WAVE WASHER 1 0LWC ROCKER SWITCH 1 WW-12 0JD1 SPRING PIN 1 0WPL SWITCH KEY 1 0JPB HEX. HD. BOLT M5*0.8-20 2 10K5 HEX. SOC. HD. CAP BOLT M5*0.8-8 3 0JPJ HEX. HD. BOLT M6*1.0-40 1 10LF M6*1.0 T=4 2 0JVY HEX. SOC. HD. CAP BOLT M6*1.0-16 1 212M LEAD WIRE ASS’Y 0JZY HEX. SOC. TRUSS HD. SCREW M6*1.0-12 1 25AP HEX. SOC. HD. CAP BOLT M6*1.0-25 1 0K0X HEX. HD. SCREW AND WASHER M6*1.0-16 1 25B1 CR. RE. TRUSS HD. SCREW M5*0.8-25 4 6# 1 HEX. NUT 0K3H CR. RE. PAN HD. SCREW & WASHER M6*1.0-12 2 262S 0K74 CR. RE. TRUSS HD. SCREW 2 275R LOCATION SEAT M6*1.0-8 1 POWER CORD CLAMP 2 0K8C CR. RE.COUNT HD. TAPPING SCREW M4*18-10 4 27JR HEX. SOC. SET SCREW M5*0.8-6 4 0K9U HEX. HD. TAPPING SCREW 4 2A48 HEX. HD. SCREW AND WASHER M5*0.8-16 7 M5*16-25 51 10 IN. PORTABLE TABLE SAW PARTS LIST FOR TABLE SAW (B) I.D. Description Size MODEL NO. 137.415030 Q'ty I.D. Description 2BNW SEAT 2 32V4 SWITCH BOX ASS'Y 2BNX SHAFT 1 34VT LOCK KNOB Size Q'ty KR# 1 1 2E3K CR. RE. ROUND WASHER HD. SCREW M5*0.8-10 2 3E7G DUST COLLECTOR 6# 1 2ESS 1 3EWU HANDLE KR#+6# 1 LOCKING ROD 2HT1 CR. RE. TRUSS HD. TAPPING SCREW M5*12-8 2JHQ SLIDING BASE ASS'Y 2 3EWW EXTENSION WING (RIGHT) CQ# 1 2 3EWY CQ# 1 TABLE 2RVJ CLAMPER BRACKET 1 3EWZ UPPER TUBE 1 2RVM GEAR 1 3EX0 REAR OUTFEED SUPPORT TUBE 2 2RVP SET PLATE 1 3EX1 HANDLE 2RVR GUIDE CLAMP 4 3EX5 BODY 6# 1 1 2RVW RETAINING CLIP 1 3EX8 WHEEL 6# 1 2RW3 RETAINING CLIP 1 3EX9 BODY SHELL KQ# 1 2RW6 SET PLATE 2SE0 6# ANCHOR PLATE 1 3EXA RIVING KNIFE 1 1 3EXB REAR OUTFEED SUPPORT 1 2SJU SPACER 1 3F49 CIRCUIT BREAKER SWITCH 1 2T6E 1 3FAS RIP FENCE ASS'Y 1 CLAMP ASS'Y 2TD0 COLLAR 1 3FAT ANTII-KICKBACK PAWLS ASS'Y 1 2TDD WORM 1 3H1M HANDLE BAR ASS’Y 1 2TDL FLAT WASHER 1 3H2X KNOB KR# 1 2TLZ 1 3H2Z PUSH STICK KR# 1 KR#+6# 1 POINTER BRACKET 2VZ1 RUBBER INSERT 4 3H3V LOCKING HANDLE ASS’Y 2WEF LOCATION SEAT 2 3G21 CLAMP HANDLE ASS'Y TILTING SCALE PUSH IN PIN 2 3G2Q 2X6V BOX-END WRENCH 2X1T 1 3G2W WARNING LABEL 1 1 1 2X74 OPEN-END WRENCH 1 3G2X WARNING LABEL 1 2YF8 BACK UPPER TUBE (RIGHT) 1 3G3X WARNING LABEL 1 2YGQ RETAINING CLIP 2 3GSM OPERATOR'S MANUAL 1 2YGT ANGLE ROD 1 3GVK BLADE 1 2YJ0 SPACER 1 3GWU LABEL 1 2YV2 HEIGHT REGULATING BOLT ASS'Y 1 3GWW SCALE 1 302W FLAT WASHER φ6*21-3 1 3GWX SCALE 1 3081 CR. RE. PAN HD PLAIN WASHER TAPPING SCREW M5*0.8-12 4 3GWY SCALE 1 3GX0 TRADEMARK LABEL 1 1 3GY5 TABLE INSERT ASS'Y 1 308C POWER CABLE 308E POWER CABLE ASS'Y 1 3GZC STICKER 1 308G NEEDLE POINTER 1 3H5T MOTOR ASS'Y 1 1 3H67 309H WASHER 30C2 HEX. HD. TAPPING SCREW M5*16-16 10 3H69 BLADE GUARD ASS’Y 1 SUPPORT 1 1 30JU WARNING LABEL 2 3H6A MITER GAUGE ASS'Y 30NM SPECIAL BOLT 2 *308K DADO INSERT PLATE (not included) 52 10 IN. PORTABLE TABLE SAW SCHEMATIC n MODEL NO. 137.415030 *308K n in 3GY5 3GZC 3GSM 53 10 IN. PORTABLE TABLE SAW PARTS LIST FOR MOTOR MODEL NO. 137.415030 I.D. Description 0HX9 NEEDLE BEARING Size Q’ty 0JX3 HEX. SOC. SET SCREW M5*0.8-8 2 M5*12-50 2 1 0KCN CR. RE. PAN HEAD TAPPING & WASHER SCREW 0KTK STRAIN RELIEF 1 0QFE BRUSH COVER 2 0QFF CARBON BRUSH ASS’Y 2 0QFG BRUSH HOLDER ASS’Y 2 2DW9 WAVE WASHER 1 2RPP FLOW GUIDE 2RWS CR. RE. COUNTER-SUN HEAD SCREW 2RXC LABEL 2YF5 BRACKET 2YH8 MOTOR COVER 30L5 ARMATURE ASS’Y 3235 CR. RE. PAN HD. SCREW & WASHER 33F7 FIELD ASS’Y 1 3H5U CUTTER SHAFT ASS’Y 1 1 M5*0.8-10 2 1 1 6# 1 M5*0.8-55 4 1 54 10 IN. PORTABLE TABLE SAW PARTS LIST FOR STAND I.D. 0J4R 0J5G 0JPS 0JUL 0JVB 0K7F 0KDK 0KQW 0KQX 0KQY 157B 270N 270P 2888 2FU9 2HDS 2JQD 2JQM 2LAL 2T9J 2WV3 2WVF 2X6Q 2Y7K Description Size FLAT WASHER φ10*20-3 FLAT WASHER φ8*18-1.5 HEX. HD. BOLT M8*1.25-45 HEX. SOC. HD. CAP BOLT M6*1.0-20 HEX. SOC. HD. CAP BOLT M5*0.8-16 CR. RE. ROUND WASHER HD. SCREW M5*0.8-8 CR. RE. PAN HD. SCREW M5*0.8-16 LOCK NUT M5*0.8 T=5 NUT M6*1.0 T=6 LOCK NUT M8*1.25 T=8 HEX. SOC. HD. CAP BOLT M5*0.8-45 NUT CHUCK M10*1.5 T=8 HEX. SOC. TRUSS HD. SCREW M8*1.25-60 CAP HD. SQ. NECK BOLT M8*1.25-50 COLLAR 6# WING NUT M8*1.25-2B LEVELING PAD 6# HEX. HD. BOLT M10*1.5-90 BUSH CR. RE. PAN HD. TAPPING SCREW M3.5*20-8 ANCHOR PLATE COMPRESSION SPRING END CAP 6# ANCHOR PLATE MODEL NO. 137.415030 Q'ty 4 4 4 2 3 8 1 4 2 6 1 2 1 5 2 1 1 2 4 2 1 2 1 1 I.D. Description Size 30B1 WARNING LABEL 30XP FLAT WASHER φ6*13-1 30Z0 NUT CHUCK M6*1.0 T=6 34XF PLATE 372V END-CAP 6# 37T2 CR. RE. TRUSS HD. SCREW M6*1.0-40 3F3J SUPPORT 6# 3F3L CONNECTOR TUBE 6# 3F3M ROD 3F3N SLEEVE 3F3S BOTTOM BRACKET ASS'Y 6# 3F3T CASTER 6# 3F3W BOTTOM BRACKET 6# 3F3X HANDLE 6# 3F3Y PLUNGER HOUSING 6# 3F3Z COLLAR 3F63 GRIP 3G1V HANDLE KR# 3G32 WARNING LABEL 3GTW CR. RE. TRUSS HD. ROUND NECK SCREW M6*1.0-10 3GWV CAUTION LABEL 3GWZ SCALE 3H4G HINGA KR# 55 Q'ty 1 4 4 1 1 4 1 2 1 2 1 2 1 2 1 1 2 1 1 1 1 1 1 REPAIR PROTECTION AGREEMENTS Congratulations on making a smart purchase. Your new Craftsman® product is designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That’s when having a Repair Protection Agreement can save you money and aggravation. Here’s what the Repair Protection Agreement* includes: Expert service by our 10,000 professional repair specialists Unlimited service and no charge for parts and labor on all covered repairs Product replacement up to $1500 if your covered product can’t be fixed Discount of 25% from regular price of service and related installed parts not covered by the agreement; also, 25% off regular price of preventive maintenance check Fast help by phone – we call it Rapid Resolution – phone support from a Sears representative. Think of us as a “talking owner’s manual.” Once you purchase the Repair Protection Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service appointment online. The Repair Protection Agreement is a risk-free purchase. If you cancel for any reason during the product warranty period, we will provide a full refund. Or, a prorated refund anytime after the product warranty period expires. Purchase your Repair Protection Agreement today! Some limitations and exclusions apply. For prices and additional information in the U.S.A. call 1-800-827-6655. *Coverage in Canada varies on some items. For full details call Sears Canada at 1-800-361-6665. Sears Installation Service For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in the U.S.A. or Canada call 1-800-4-MY-HOME®. 56
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