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Illl r Save This Manual For Future Reference S _AIRS owners manual Model No. 113.248210 Single Speed Band Saw with Leg Set 113.248320 Model No. 113.248320 Two Speed Band Saw with Leg Set J Model No. 113.248440 Two Speed Electronic Band Saw with Leg Set Model No. 113.248510 Two Speed Electronic Band Saw with Cabinet S_rial Number . Model and s_rial numbers may b_ found at the left-hand side of the bas_. You should record both model and s_rial number in a safe place for futur_ US_. CAUTION: READALL INSTRUCTIONS CAREFULLY 113.248440 113.248510 CRRFTSMRN 12-INCH BAND SAW • assembly • operating • repairparts J Sold by SEARS,ROEBUCKAND CO., Chicago, Part No. SP5292 IL. 60684 U.S.A. Printed in U.S,A FULL ONE YEAR WARRANTY ON CRAFTSMAN BAND SAW If within one year from the date of purchase, this Craftsman Band Saw tails due to a defect in material or workmanship, Sears will repair it, free of charge. WARRANTY SERVICE CENTER/DEPARTMENT IS AVAILABLE BY SIMPLY CONTACTING THROUGHOUT THE UNITED STATES. THE NEAREST BEARS SERVICE This warranty applies only while this product is used in the Unltad States. This warranty gives you specific legal rights and you may also have other rights which vary from state to state. SEARS, ROEBUCK AND CO., DEPT. 698/731A Sears Tower, Chicago, IL 60684 TABLE OF CONTENTS Section Title Page Number General Safety Instructions for Power Tools .......................... 3 Additional Safety Instructions for Band Saw ............................ 4-5 Glossary of Terms for Woodworking .......... 6 Electrical Connections .................... 6-7 General Information ...................... 8 Model Description ....................... 8 Unpacking and Checking Contents .......... 8-10 Assembling Leg Set ...................... 11-13 Assembling Cabinet ...................... 13-15 Mounting the Saw to the Cabinet ............ 15-16 Mounting Door .......................... 16 Attaching the Handwheel .................. 17 Mounting the Motor ...................... 17-19 Connecting the Motor ..................... 20 Selecting Blade Speed .................... 21 Recommended Speed Settings ............. 21 Changing Speed Settings ................. 21 Attaching Trim Caps ...................... 22 Getting to Know Your Band Saw ............ 23' Location and Function of the Electronic Indicator System .............. 24-25 Installingthe Blade ....................... 26-27 Aligning the Blade and Blade Guide Assemblies ................. Mounting the Front Table .................. Squaring the Blade to the Table ............. Adjusting Front Table ..................... Location and Function of Controls ........... Tilting Head for Bevel Cut ................. Adjusting Bevel Lock Knob ................ Basic Band Saw Operation ................ Installing Sanding Attachment .............. Installing the Sanding Belt ................. Recommended Accessories ................ Maintenance ............................ Trouble Shooting--All Models .............. Trouble Shooting--Motor .................. Trouble Shooting--Electronics .............. Parts Lists ............................. Leg Set .............................. Drive Assembly ........................ Base Components ..................... Bevel Drive and Motor Mount Assembly Parts ...................... Cabinet .............................. 28-30 30-32 32 33 34 35 35 36 37 37 38 38-39 39 40 41-42 43-50 43 44-45 46-47 48-49 50 GENERAL SAFETY INSTRUCTIONS FOR POWER TOOLS ALL MODELS 1. KNOW YOUR POWER TOOL Read and understand the owner's manual and labels affixed to the tool. Learn its application and limitations as well as the specific potential hazards peculiar to this tool. 2. GROUND ALL TOOLS This tool is equipped with an approved 3-conductor cord and a 3-prong grounding type plug to fit the proper grounding type receptacle. The green conductor in the cord is the groundi ng wire. Never connect the green wire to a live terminal. 3. KEEP GUARDS IN PLACE, in working order, and in proper adjustment and alignment. 4. REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to see that keys and adj usti ng wrenches are removed from tool before turning it on. 5. KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents. Floor must not be slippery due to wax or sawdust. 6. AVOID DANGEROUS ENVIRONMENT Don't use power tools in damp orwet locations or expose them to rain. Keep work area well lighted. Provide adequate surrounding work space. 7. KEEP CHILDREN AWAY All visitors should be kept a safe distance from work area. 8. MAKE WORKSHOP CHILD-PROOF -- with padlocks, master switches, or by removing starter keys. 9. DON'T FORCE TOOL It will do the job better and safer at the rate for which it was designed. 10. USE RIGHT TOOL Don't force tool or attachment to do a job it was not designed for. 11. WEAR PROPER APPAREL Do not wear loose clothing, gloves, neckties or jewelry (rings, wrist watches) to get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair. Roll long sleeves above the elbow. 12. USE SAFETY GOGGLES (Head Protection) Wear Safety goggles (must comply with ANSI 13. 14. 15. 16. Z87.1) at all times. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses. Also, use face or dust mask if cutting operation is dusty, and ear protectors (plugs or muffs) during extended periods of operation. SECURE WORK Use clamps or a vise to hold work when practical. It's safer than using your hand, and frees both hands to operate tool. DON'T OVERREACH Keep proper footing and balance at all times. MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest performances. Follow instructions for lubricating and changing accessories. DISCONNECT TOOLS before servicing; when changing accessories such as blades, bits, cutters, etc. 17. AVOID ACCIDENTAL STARTING Make sure switch is in "OFF" position before plugging in. 18. USE RECOMMENDED ACCESSORIES Consult the owner's manual for recommended accessories. Follow the instructions that accompany the accessories. The use of improper accessories-may cause hazards. 19. NEVER STAND ON TOOL Serious injury could occur if the tool is tipped or if the cutting tool is accidentally contacted. Do not store materials above or near the tool such that it is necessary to stand on the tool to reach them. 20. CHECK DAMAGED PARTS Before further use of the tool, a guard or other part that is damaged should be carefully checked to ensure that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may effect its operation. A guard or other part that is damaged should be properly repaired or replaced. 21. NEVER LEAVE TOOL RUNNING UNATTENDED Turn power off. Don't leave tool until it comes to a complete stop. additional safety instructions for band saw ALL MODELS Safety is a combination of common sense, staying alert, and knowing how your band saw works. BEFORE USING and lock knob, lower blade guide, tension adjusting knob and tension scale, and blade thrust bearing adjustment. THE SAW: 3. Read and understand all safety instructions and operating procedures throughout the manual. WARNING: TO AVOID MISTAKES THAT COULD RESULT IN SERIOUS, PERMANENT INJURY, DO NOT PLUG THE SAW IN UNTIL THE FOLLOWING STEPS HAVE BEEN SATISFACTORILY COMPLETED: 4. Read the following labels which appear on the front of the band saw and blade guard. f---- 1. Assembly and alignment. 2. Learn the function and proper use of the on-off switch, bevel crank and lock, upper blade guide L___J Krlow • Always wear sM_ty with ANSI Z87.t goggles • Before turning law a) Blade Tensic)n c) Thrust Searingl on, check b) Blade WHEN SAW that comply • Before BLADE turning GUIDE saw on, a_lj ust UPPER to ius! ciell workptece÷ and adju st: • Supp_, fixture or braK;e workpJe_e IDANGER I FOR YOUR OWN SAFETY: Guides firmly _mnst tabht so it will not rock INSTALLING or twist OR Irom y_r Tool! Read ind Undersland so • sudden • Turn sew O11 and wa_t for blade to b4r/0fe treeing jammed rnaterlal_ Owner's •lip stop hand, MOVING 1. To avoid injury from unexpected This • Plan hand politt _0ns won't cau_ injury, WEAR before Using this Off. fro'hove switch key, to s|o_ b.efom adjusting char_ltrsg • Meintain bla<_s or leevir_g arel. _/*1" ma=lmum cl4arance fiM.e THE Manual • Tt.n _ tot" _4a4e and sanding MaChine. •rid wMt _w. betmn belt. YOUR saw movement: a. Place the saw on a firm level surface where there is plenty of room for feeding the workpiece. b. Adjust the saw so the table is level and the saw does not rock. c. Bolt the saw to the floor if it tends to slip, slide, or tip over during operations like cutting long, heavy boards. d. Turn saw off and unplug electric cord before moving the saw to a new area. 2. Store and use the band saw indoors. BEFORE EACH USE 1. Inspect your saw. If any part of this band saw is missing, or bent, or failed in any way, or any electrical componentsdo not work properly, turn the saw off, remove switch key, and unplug the saw. Replace damaged, missing, or failed parts before using the saw again. 2. Plan your work to protect your eyes, hands, face, ears and body. a. Do not do layout, assembly, or set up work on the table while the saw is running. b. Wear safety goggles (not glasses) that comply with ANSI Z87.1 (shown on package). Using any power tool can result in foreign objects being thrown into the eyes, which can result in permanent eye damage. Safety goggles are available at Sears retail or catalog stores. Use of glasses or use of goggles not in compliance with ANSI Z87.1 could result in severe injury from breakage of the eye protection. c. For dusty operations, with safety goggles. wear a face shield along d. Use extra caution with large, very small, or awkward workpieces. 1. Use extra supports (tables, saw horses, etc.) forany workpieces large enough to tip when not held down to the table top. 2. Do not feed small pieces that require your finger holding the workpiece to go under the guard area. Use jigs or fixtures to hold the work and keep your hands away from the blade. . When cutting irregularly shaped workpieces, plan your work so it will not pinch the blade. A piece of molding, for example, must lay flat or be held by a fixtu re or jig that will not let it twist, rock or slip while being cut. 4. Properly support round material such as dowel rods, or tubing. They have a tendency to roll while being cut, causing the b!ade to "bite." To avoid this, always use a "V" block, or clamp the workpiece to a miter gage. e. To avoid risk of hearing damage, wear ear plugs or muffs during extended periods of operation. Toavoidbeingsuddenlycaughtintheblade: 1.Do notwear gloves. 2. Remove all jewelry and loose clothing. 3. Tie back long hair. 4. Roll long sleeves above the elbow. g. h, To avoid injury from accidental starting, always unplug saw, turn switch off and remove switch key before removing the guard, installing or removing any blade, accessory or attach ment, or making any adjustments. To avoid slips and jams causing injury: 1. Choose the right size and style blade for the material and the type of cutting you plan to do. Use this band saw to cut and sand only wood, wood like products and plastic. 2. Make sure the blade teeth point downward toward the table. 3. Make sure the blade tracking guides and thrust bearings are properly adjusted. 4. Always check and correctly sanding belt tension. adjust blade or To avoid accidental blade contact, minimize blade breakage and provide maximum blade support. 1. Always adjust the upper blade guide and blade guard to just clear the workpiece. j. WHENEVER SAW IS RUNNING WARNING: DO NOT ALLOW FAMILIARITY (GAINED FROM FREQUENT USE OF YOUR BAND SAW) TO CAUSE A CARELESS MISTAKE. ALWAYS REMEMBER THAT A CARELESS FRACTION OF A SECOND IS SUFFICIENT TO INFLICT SEVERE INJURY. a. If your saw makes an unfamiliar noise or if it vibrates excessively, stop immediately. Turn the saw off. Remove switch key and unplug the saw. Do not restart until finding and correcting the problem. b. Avoid awkward hand positions where a sudden slip could cause a hand to move into the blade or the sanding belt. c, Feed the workpiece only fast enough to let the blade cut without bogging down or binding. d. Before freeing jammed material, turn saw off. Remove switch key. Remove plug from power source outlet. Wait for all moving parts to stop. e. When backing up the workpiece, the blade may bind in the kerf (cut). This Js usually caused by sawdust clogging up the kerr or because the blade comes out of the guides. If this happens: 1, Turn saw off. 2. Unplug saw. 3. Remove switch key. 2. Plan your hand placement so your fingers will not be where a sudden slip could cause them to hit the blade. 4, Wait for all moving parts to stop. Make sure all clamps and locks are tight and there is no excessive play in any parts. 6. Stick a flat blade screwdriver the kerf. k. To avoid an electrical shock, make sure your fingers do not touch the metal prongs on the plug when installing or removing the plug to or from a live outlet. Never turn your band saw "ON" before clearing everything except the workpiece and related feed or support devices off the table, 5. Remove band saw cover. or wedge into 7. Turn the upper wheel by hand while backing up the workpiece. Before removing loose pieces from the table, turn saw off and wait for all moving parts to stop. ACCESSORIES BEFORE SANDING 1. Keep the table and sanding belt adjusted so the gap between them is no more than 1/16-inch wide. 2. To avoid fire, shock, or cause electrical shorts, do not sand metal. It could ignite the sawdust inside the saw. USE ONLY RECOMMENDED ACCESSORIES. Follow the instructions that come with the accessories. Consult the owner's manual for recommended accessories. The use of improper accessories may cause risk of injury to persons. glossary of terms for woodworking ALL MODELS Beveling An angle cutting board, Push Stick operation through the face of the Crosscut A cutting operation made across the width of the workpiece. Compound Cutting A simultaneous FPM bevel and miter cutting operation. Freehand (as used for band saw) Performing a cut without the workpiece supported on the work table. Gum of the Ripping A cutting piece. operation along the length of the work- Sawblade Path properly The area of the worktable line with the saw blade. Set A sticky, sap based residue from wood products. Kerr The material removed by the blade in a through cut or the slot produced by the blade in a non-through or partial cut. Leading End Mitering An angle cutting operation the workpiece. A cutting operation to reduce the thickness workpiece to make thinner pieces. Resin A sticky, sap based substance that has dried. Feet per minute. Used in reference to surface speed of blade. The end of the workpiece cutting tool first. A device used to feed the workpiece through the saw during narrow ripping type operations so the operator's hands are kept well away from the blade. Resaw which is pushed into the made across the width of or workpiece directly in The distance the tip of the saw blade tooth is bent outward from the face of the blade, Trailing End The workpiece end last cut by the saw blade. Workpiece The item on which the cutting operation is being performed. The surfaces of a workpiece are commonly referred to as faces, ends, and edges. Worktable The surface on which the workpiece rests while performing a cutting or sanding operation. electrical connections ALL MODELS WORN OR CUT, OR DAMAGED IN ANY WAY, HAVE IT REPLACED IMMEDIATELY. POWER SUPPLY Motor Specifications The A-C motor used in this saw is a capacitor-start, non-reversible type having the following specifications: 24832 24844 24851 Rated H.P. ...................... Maximum Developed H.R .......... Voltage ......................... Amperes ....................... Hertz (Cycles) ................... Phaze ......................... RPM ........................... Rotation of Shaft ................. 5/8... 11/8.. 120.. 7.9,. 60... Single 1725. Clockwise 24821 1/2 1 120 7.9 60 Single 1725 Clockwise WARNING: TO AVOID ELECTRICAL HAZARDS, FIRE HAZARDS, OR DAMAGE TO THE TOOL, USE PROPER CIRCUIT PROTECTION. YOUR SAW IS WIRED AT THE FACTORY FOR 120V OPERATION. CONNECT TO A 120V, 15-AMP, BRANCH CIRCUIT AND USE A 15-AMP FUSE OR CIRCUIT BREAKER. TO AVOID SHOCK OR FIRE, IF POWER C )RD IS IF NOT PROPERLY GROUNDED THIS POWER TOOL CAN CAUSE ELECTRICAL SHOCK -PARTICULARLY WHEN USED IN DAMP LOCATIONS CLOSE TO PLUMBING. IF AN ELECTRICAL SHOCK OCCURS THERE IS ALSO THE POTENTIAL OF A SECONDARY HAZARD SUCH AS YOUR HANDS CONTACTING THE SAWBLADE. NOT ALL OUTLETS ARE PROPERLY GROUNDED. IF YOU ARE NOT SURE THAT YOUR OUTLET IS PROPERLY GROUNDED, HAVE IT CHECKED BY A QUALIFIED ELECTRICIAN. Your unit has a plug that looks like the one shown below. 3-PRONG GROUNDED PROPERLY _-_i PLUG / OUTLET e GROUNDING PRONG This power tool is equipped with a 3-conductor cord and ground type plug listed by Underwriters' Laboratories. The ground conductor has a green jacket and is attached to the tool housing at one end and to the ground prong in the attachment plug at the other end. This plug requires a mating 3-conductor type outlet as shown above. grounded WARNING: TO MAINTAIN PROPER TOOL GROUNDING WHENEVER THE OUTLET YOU ARE PLANNING TO USE FOR THIS POWER TOOL IS OF THE TWO PRONG TYPE, DO NOT REMOVE OR ALTER THE GROUNDING PRONG IN ANY MANNER. USE AN ADAPTER AS SHOWN AND ALWAYS CONNECT THE GROUNDING PRONG TO KNOWN GROUND. It is recommended that you have a qualified electrician replace the two prong outlet with a properly grounded three prong outlet. An adapter as shown is available for connecting the plug to 2-prong receptacles. The green grounding lead extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box. GROUNDING LUG / ADAPTER I \\ 3-PRONG _ I '._._ \_ PLUG \ \_ _: _ I{'_T_) il _._--< _ _" " MAKE SURE CONNECTED " I_II "/_'"_l_JJJ_l __._'_' _ KNOWN --'" ____,; _"_--_"_ - SAFETY . Check the saw blade to make sure it turns If the blade is free, try to start the motor If the motor still does not start, refer to the Trouble-Shooting Chart." If the motor suddenly stalls while cutting wood, turn the power switch off, unplug the tool, and free the blade from the wood. The motor may now be restarted and the cut finished. 4. Frequent "blowing" of fuses or tripping breakers may result if: or circuit a. MOTOR IS OVERLOADED - Overloading occur if you feed too rapidly. can b. LOW VOLTAGE - Although the motor is designed for operation on the voltage and frequency specified on the motor nameplate, normal loads will be handled safely on voltages not more than 10% above or below the nameplate voltage. Heavy loads, however, require that voltage at motor terminals equals the voltage specified on nameplate. 5. Most motor troubles may be traced to loose or incorrect connections, overload, reduced input voltage (such as small size wire in the supply circuit) or to overly long supply circuit wire. Always check the connections, the load and the supply circuit whenever motor fails to perform satisfactorily. Check wire size and length with the Wire Size Chart below. THIS IS TO A GROUND 2 PRONG . RECEPTACLE WARNING: THE ADAPTER ILLUSTRATED IS FOR USE ONLY IF YOU ALREADY HAVE A PROPERLY GROUNDED 2-PRONG RECEPTACLE. MOTOR TOOL. freely. again. "Motor PROTECTION CAUTION: To avoid motor damage this motor should be blown out or vacuumed frequently to keep sawdust from interfering with normal motor ventilation. 1. This tool should be connected to a 120V, 15 amp branch circuit with a 15 amp fuse or circuit breaker. Failure to use the proper size fuse can result in damage to the motor. 2. If the motor fails to start, turn the power switch to the "OFF" position immediately. UNPLUG THE WIRE SIZES The use of any extension cord will cause some loss of power. To keep this to a minimum and to prevent overheating and motor burn-out, use the table below to determine the minimum wire size (AW.G.) extension cord. Use only 3-wire extension cords which have 3-prong grounding type plugs and 3-pole receptacles which accepts the tools plug. CAUTION: For circuits that are farther away from electrical service box, the wire size must be increased proportionately in order to deliver ample voltage to the saw motor. Length of the Conductor 0 - 25 Ft. 26 - 50 Ft. 51 - 100 Ft. 120 Volts Wire Sizes Required (American Wire Gage Number) 16 14 12 general information ALL MODELS 1. This manual is for the following Models-113.248210,113.248320,113.248440, and113.248510. All sections are labeled with the correct model number. Follow ONLY instructions that are meant for your model saw. 2. Ifyou aremissing anypart(s)whileputtingyour saw together, do not continue assembly. Contact your Sears Service Center or Retail Store and get the missing part(s) before continuing assembly or trying to use the saw. Complete parts lists are located at the end of this manual. Use these liststo identifythe number of any missing part. 3. Sometimes small parts get lost in packaging materials. Do not throw away any packaging until your saw is put together. If you are missing a part, check the packaging before contacting Sears. Model Description Model 113.248210: Manual Band Saw; 18 x 23 inch work table; sLngle speed; 1/2H.P. motor that develops 1 H.P.; legset. Model 113.248320: Manual Band Saw; 27 x 23 inch work table; two speed; 5/a H.P. motor that develops 11/8H.R; legset. Model 113.248440: Electronic Band Saw; 27 x 23 inch work table; two speed; % H.P. motor that develops 11/8H.P.; legset. Model 113.248510: Electronic Band Saw; 27 x 23 inch work table; two speed; 5/8 HP. motor that develops 11/8H.P.;23 inch cabinet with door. unpacking and checking contents ALL MODELS TOOLS NEEDED COMBINATION SQUARE MUST BE TRUE STRAIGHT EDGE GF BOARD 3/4-INCH THICK THIS EDGE MUST BE f__./ MEDIUM PER_CTLY SCREWDRIVER PRI-,, SSCREWDRmVE. .......... @ 318" WRENCH :_ 7/16" 9/16" WRENCH WRENCH SQUARE DRAW LIGHT LINE ON BOARD ALONG THIS EDGIE _/ t,_ / 7116" SOCKET 9/16" SOCKET 1/8" HEX "L" WRENCH 5/32" HEX "L" WRENCH STRAIGHT € _ SOCKET WRENCH SHOULD SQUARE WARNING: TO AVOID INJURY FROM UNEXPECTED STARTING OR ELECTRICAL SHOCK, DO NOT PLUG THE SAW IN UNTIL ALL ASSEMBLY AND ALIGNMENT STEPS ARE COMPLETE. THE POWER CORD MUST REMAIN UNPLUGGED WHENEVER YOU ARE WORKING ON THE SAW. Unpacking and Checking Contents 1. Separate all "loose parts" from packaging materials and check each item with "Table of Loose Parts" to make sure all items are accounted for, before discarding any packing material. BE NO GAP IS FLIPPED OR OVERLAP HERE WHEN OVER IN DOTTED POSITION WARNING: IF ANY PARTS ARE MISSING, DO NOT ATTEMPT TO ASSEMBLE THE BAND SAW, PLUG IN THE POWER CORD, OR TURN THE SWITCH ON UNTIL THE MISSING PARTS ARE OBTAINED AND ARE INSTALLED CORRECTLY. 2. Remove front table and front cover first while saw is being unpacked. TO remove the front cover, pull thecover at the neck and underside of throat area. TABLE OF LOOSE ITEM DESCRIPTION A Motor ............................... B Basic Saw Assembly .................. (Models 113.248210 and 113.248320 Do not include electronic indicator system) C Owners Manual ....................... D Trim Cap, L.H ......................... E Trim Cap, R.H ........................ F Leg ................................ G Lower Stiffener ....................... H Sanding Platen ....................... I Poly "V" Drive Belt .................... QTY. 1 1 1 1 1 4 4 1 1 PARTS J K Pulley ............................... Loose Parts Bag containing the following items: Band Saw Blade 1/4 x 80 ................ Sanding Belt 1/2 x 80 ................... Handwheel Asembly ................... Bag of Loose Parts #508014 ............. Bag of Loose Parts #507968 ............ Bag of Loose Parts #507741 ............. Battery (Electronic Models Only) ......... L Cabinet Assembly (Model 113.248510 Only) M Leg Channel ........................ NOTE: To avoid damage to the band saw leave it laying on its left side until you are ready to mount it to the leg set or cabinet. To prevent scratching the finish, lay a piece of the packing box under the saw. D E I( 1 1 1 1 1 1 1 1 1 1 ALL MODELS LIST OF LOOSE PARTS IN BAG #507968 ITEM A B C D E F DESCRIPTION Truss Head Screw 1/4-20x12 ............ Lockwasher Ext. t/4 .................... Hex Nut 1/4-20 ........................ Leveling Foot ......................... Hex Jam Nut 3/8-16 .................... Bracket Leg .......................... QTY. 32 32 32 4 8 4 A _] t_\\\/\\\_\\\\\\\_\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\_ e LIST OF LOOSE PARTS IN BAG #508014 ITEM G H I J K L M N O 0 P Q DESCRIPTION Pan Hd. Screw 10-32 x 2 ................ Hex Nut 10-32 ........................ Switch Key ........................... Lo Hd. Screw Cap 1/4-20x si8 ............ Spacer #10 x 5As ...................... Hex Flange Lock Nut 10-32 .............. Locking Setscrew 1/4-20x 1/2............. Wingnut %s-18 ........................ Washer 7/32x 1 x11,4s .................. Washer 13/64x s/ex 1/32.................. Pan Hd. Screw Type TT 10-32 x 3/8 ........ Hex Hd. Screw Ty TT 1/4-20x % .......... QTY. 1 1 1 2 3 43 1 1 2 2 4 i,v K L M P O* R* LIST OF LOOSE PARTS IN BAG #507741 ITEM R S T U V W DESCRIPTION Table Alignment Key ................... Table Latch .......................... Belt Tension Stud ..................... Table Latch Spring .................... Table Alignment Spring ................. Key 3/16Sq. x 15,46 ..................... QTY. 1 2 1 2 2 1 T *NOT SHOWN TO SCALE 10 assembly and alignment MODEL 113.248210, 113.248440 113.248320, ATTACHING LEVELING FEET From the loose parts bag find the following hardware: Item A B C Description Support Bracket .................... Leveling Feet ...................... Hex Nut 3/8-16 ...................... Qty. 4 4 8 From the loose parts find the following items: D Leg .............................. 4 _D *NOT SHOWN TO SCALE LEG 1. Mount floor leveler support brackets inside legs. Line up the three tabs on brackets with slots on leg and tap into place. Make sure lip on bracket points up. Install the remaining three brackets the same way. ® SUPPORTBRACKET 2. Put a hex nut on each of the leveling feet and screw it down towards the rubber foot. 3. Put the leveling feet through the holes in the bottom of the floor leveler support bracket. 4. Put another hex nut on each of the leveling feet_.nd hand tighten until they are next to the support bracket. NUTS WARNING: After the legset has been attached to the basic saw assernbly, it will be necessary to adjust the leveling feet so the saw does not rock. SUPPORT BRACKE ___,,.,_,. LEVELING FOOT 11 MODEL 113.24821 O, 113.248320, 1113.248440 ATTACHING LEG SET From the loose parts bag find the following hardware: Item A B C Description Truss Head Bolts 1/4.20 x 1/2........... Lockwashers External 1/4 ............. Hex Nuts 1/4-20 ..................... Qty. 32 32 32 From the loose parts find the following items: D E F Leg Channel ....................... Legs (with attached support brackets and leveling feet) Lower Stiffeners .................... 1 4 4 _*NOT SHOWN TO SCALE Switch 1. Lay a piece of cardboard on the floor to keep from scratching the saw. 2. Position the basic saw assembly on the floor as shown below. The back cabin et of the saw should be laying flat on the floor. It may be necessary to have someone help you lift the saw. =_ont ,/_/_J_//_1 __.Front Leg s Are Side t__._ t _ bed Here Leg _ Artac J[ t_'/ \ Rear Legs Are L_._/_Attached_ __ _ Here \ Floor SAW BAS E 3. Mount the two front legs to the basic saw assembly using truss head bolts, Iockwashers, and nuts. Make sure that the four (4) holes in each corner of the saw line up with the four (4) holes in the top of each leg. At this time only put bolts through thesides of the saw assembly notthe front. Onlyfinger tighten nuts. 4. Position the leg channel inside the legset as shown. Fasten the channel piece, leg, and saw together with two (2) truss headbolts on each side. The threaded section of the bolts should point towards the inside of the basic saw assembly. Put a lockwasher and hex nuton each bolt. Finger tighten nuts at this time. LEG ! TRUSS HEAD SCREW LOCKWASHER Trusshead screw, Iockwasher, hex nut, and front channel piece. 12 . . Use truss head bolts, Iockwashers, and hex nuts to mount the two (2) rear legs to the basic saw assembly. It may be necessary to slightly tilt the saw assembly backwards in order to get the four (4) holes in each corner of the saw to line up with the four (4) holes in the top of each leg. Finger tighten nuts at this time. TRUSS HEAD BOLT "-'-'_' .-J.__ ,._j_ WASHER LEG . _ _S_/_ :1i ///_ i ,,/LL_--_ HEX Nu, -- S FFE.ER Attach the four (4) lower stiffeners to the legs. Two (2) truss head bolts, washers, and hex nuts are required to hold each end of alowerstiffener in place. Only hand tighten hex nuts. 7. Go back with a 7/_6wrench or socket and tighten all hex nuts. 8. Carefully lift the saw into its normal position. It may be necessary to have someone help you in order to avoid damaging the saw. ADJUSTING LEVELING FEET WARNING: TO AVOID INJURY FROM UNEXPECTED SAW OR WORK MOVEMENT, LEVELING FEET MUST BE ADJUSTED SO THAT SAW DOES NOT ROCK. To adjust leveling feet so the saw will sit properly: a. Move saw to desired location. b. Raise or lower leveling foot by turning it clockwise or counterclockwise. c. Tighten nuts to lock leveling foot in place. MODEL 113.248510 ASSEMBLING CABINET 1. Separate all "loose" parts from packing materials and check each item with "Parts List" to make sure all items are accounted for before discarding any packing material. From loose parts find the following ITEM 1 2 3 4 5 6 7 8 items: DESCRIPTION Right Side Panel ...................... Left Side Panel ....................... Lower Shelf .......................... Skirt ................................ Shelf Stiffener ........................ Corner Bracket ....................... Spacer .............................. Door ................................ Bag of Loose Parts #508166 Containing Following Items: Screw, Truss Hd. 1/4-20 x 1/2 ................ Lockwasher, Ext. 1/4 ...................... Nut, Hex 1/4-20 .......................... Foot, Leveling 3/8 ......................... Nut, Hex Jam 3/8-16 ....................... QTY. 1 1 1 2 1 2 2 1 34 34 34 4 8 Bag of Loose Parts #507530 (In Cabinet Assembly) Containing Following Items: Screw, Pan Hd. #6-10 x 1/2 .................. Screw, Pan Hd. Ty "T" 6-32 x 318 ............. Screw, Pan Hd. #10-10 x 1/2 .................. Catch Magnetic ........................... Hinge Door .............................. 2 2 4 1 2 13 MODEL 113.248510 o o o o o o o o LOWER SHELF 2. After layout of cabinet parts, take the lower shelf and turn upside down on floor. Small front flange should be pointing upward. CORNER BRACKETS /_ 7_ \ ,/:o: 3. Locate the two (2) corner brackets, four (4) 1/420 x 1/2 truss head bolts, Iockwashers, and nuts. Attach the corner brackets to the front flange in holes as illustrated. Attach both corner brackets. CORNER BRACKETS SHELF 4. Locate the two (2) side panels, one (1) shelf stiffener, and six (6) 1/4-20 x 1/2truss head bolts, Iockwashers and hex nuts. Place the right side panel on its back side as illustrated. Stand up the lower shelf on the rear flange and line up the holes on the corner bracket and shelf stiffener with the holes in the side panel. Mount the bolts in the three holes and tighten hex nuts with a 7/16-inch wrench or socket. Repeat procedure for left side panel. RIGHT SIDE PANEL SHELF STIFFENER REAR FLANGE REAR SKIRT 5. Locate the two(2) skirts, eight(8) truss head bolts, Iockwashers and hex nuts. Assemble one(l) skirt to the front of the cabinet using four(4) bolts, lockwashers and nuts. Hand tighten only. Stand the cabinet upright and assemble the rear skirt to the cabinet using two(2) truss head bolts Iockwashers and nuts using the top two holes only. From inside the cabinet insert two bolts out through the two remaining holes in the rearskirt. Installlockwashers and nuts hand tightened only. /...i RIGHT SIDE PANEL \\ FRONT SKIRT SHELF LEFT SI DE PANEL 14 MODEL 113.248510 6.Secure rear of shelf to right side and left side panels using (2) 1/4-20 x 1/2 truss head bolts and hex nuts. Hand tighten only. LOCKWASHER NUT I © 7. Locate the right and left side spacers, the six (6) 1/4-20 x 1/2 truss head bolts, Iockwashers, and hex nuts. Position the spacer inside the right and left side panels and fasten in the three holes as illustrated. Tighten nuts using a 7/16-inch wrench or socket. SPACER © 2 1/'4-20 x 1!2 RIGHT SIDE PANEL Locate four (4) leveling feet and eight (8) 3/8-16 hex nuts. Attach the leveling feet to bottom of side panels in front and rear as illustrated. Hand tighten hex nuts. WARNING: TO AVOID INJURY FROM UNEXPECTED SAW OR WORK MOVEMENT, LEVELING FEET MUST BE ADJUSTED SO THAT SAW DOES NOT ROCK. g. To adjust leveling feet so the saw will sit properly: a. Move saw to desired location. b. With 9/16-inch wrench loosen bottom nut. c. Back off top nut by hand. d. Raise or lower foot by adjusting using 9/16-inch wrench. bottom nut e. Snug top nut against inside of leg by hand. f. Adjust all four feet as necessary then tighten all four bottom nuts using a 9/16-inch wrench. MOUNTING THE SAW TO THE CABINET 1, From loose parts bag find the following hardware: ITEM DESCRIPTION A Truss Head Bolts 1/4-20 x 1/2 .......... B Lockwashers External 1/4 .............. C Hex Nuts 1/4-20 ....................... QTY. 4 4 4 c© t5 MODEL 113.248510 2. Place saw on cabinet so that holes in bottom saw line up with holes in top of cabinet. of 3. Install bolts, Iockwashers, and nuts as shown. Tighten securely using a 7/16-inch wrench or socket. The front two bolts hold the saw, lower wheel cover, and the cabinet together. Install these bolts from the bottom side, 4. After the band saw has been mounted to the cabinet, go back and tighten all the nuts that were previously hand tightened using a 7/16inch wrench or socket. FRONT MOUNTING Tools needed: screwdriver. DOOR 7/16" wrench or socket and phillips 1. Locate the two (2) door hinges and four (4) 10-10 x 1t2 plastite screws. Mount hinges on either side of the door with phillips screwdriver. 2. Locate the four (4) truss head bolts, Iockwasher and hex nuts to attach door hinges to the side panel. Tighten hex nuts with a 7/16" wrench or socket. 3. Locate the magnetic catch, the magnetic catch stop plate, two (2) 6-10 x 1/2 pan head screws and two (2) 6-32 x 3t8 pan head screws. Attach the magnetic catch to the door with the two (2) 6-10 x 1/2 pan head screws using a phillips screwdriver. Attach the magnetic catch stop plate to the side panel opposite the side the hinges are to be mounted. Use the two (2) 6-32 x 3/8 pan head screws to mount stop plate. Adjust the stop plate if necessary with phillips screwdriver for desired closure. 16 ;IDE PANEL MAGNETIC STOP CATCH PLATE MAGNETIC CATCH 7 ALL MODELS _T ATTACHING _-_ THE HANDWHEEL 1. From loose parts bag find one (1) pan head screw 10-32 x 2 and one (1) hex nut. Install the handwheel. Reach inside the base to the back side of the bevel mechanism and put the nut in place. Hold the nut in place with a finger. Install the screw through the center of the handwheel and tighten with a phillips screwdriver. ( i¸ ' 1 2. Hold the handle and pull the red release button with your finger to close the handle. MOUNTING THE MOTOR 1. Find the following parts: ITEM DESCRIPTION A B C D E Motor ............................... Spacer(I/40.D. x %6) ................... Flanged Locknut #10-32 ................. Wing Nut %6-18 ....................... Motor Pulleyw/Set Screw (Model 113.248320, 113.248440, 113.248510) ........................ F Belt Tension Stud ..................... G Motor Pulleyw/Set Screw (Model 113.248210) .................. H Poly "V" Belt ........................ I Key 3/%Sq. x 1%6 (Model 113.248320, 1!3.248440, 113.248510) ........................ QTY. 1 3 4 1 F 1 1 1 1 1 *NOT SHOWN TO SCALE 2. Place the three (3) spacers onto the three motor studs as shown. Pay attention to where the oil plug is located. No spacer goes on the fourth motor stud. - OIL MODEL 113.248210 PLUG ONLY 3. Install the motor pulley onto the motor shaft with the set screw boss toward the motor. Position the outer face of the pulley 2 inches from the end shield of the motor and tighten the set screw against the flat side of the motor shaft using a 1/8-inch hex "E' wrench. 1 1 OIL PLUG r 17 MODELS 113.248320, 113.248440, 113.248510 and 4. Locate the correct motor pulley (Model 113.248210 has a "one-step" pulley). Placethe shaft key intothe groove on the motor shaft. Align the groove in the pulley with the shaft key and install the motor pulley on the motor shaft with the setscrew boss toward the motor. ALL MODELS 5. Place the Poly "V" belt into the motor mount as shown on the underside of the band saw. 6. Look atthe motor mount and find the slot that is narrower than the other three. When mounting the motor, the motor stud without a spacer goes into this slot. MOTOR MOUNT NARROW SLOT 7. Carefully position the motor sothat the poly"V" belt is around the motor pulley and the four motor studs align with the slots in the motor mount. 8. Push motor studs through and install the flanged lock nuts to the three (3) motor studs with spacers. Start the flanged nuts by hand only at this time. MOTOR MOTOR 9. Install the threaded stud through the hole in the lower leg of the motor mount and over the motor stud as shown. THREADED 18 STUD MOUNT MOUNT 10. Install a flanged lock nut onto this motor stud. Tighten the flanged lock nuts, using a %-inch wrench, until almost tight. It will be easier to tighten lock nuts if the head is tilted to approximately 45 ° . See page 34 for instructions on tilting head. NOTE: Do not over-tighten the flange nuts. The motor should slide in the grooves to allow tensioning of the belt. _//- / 11. Install the wing nut on the threaded stud. 12. Check that the poly "V" belt is on both pulleys being sure that it is centered on each pulley. SMALLPULLEY 13. Check that the pulleys are in line by sighting down the side of the large pulley te see if it lines up with the small pulley. If the pulleys are not in line, loosen the set screw holding the pulley on the motor shaft and position the pulley. A notch in the small end of the motor support is provided for access to the set screw and belt. FLANGED LOCK NUT WING J!J NUT 14. Belt tensioning is done by tightening the wing nut which pulls the motor down. The motor slides on the three (3) spacers and is locked in place by the flanged lock nut at the threaded stud. Belt tension is important. Over tensioning may cause vibration while too little tension may allowthe belt to slip under heavy loads, TIGHTEN FLANGE NUT AFTER TENSIONING BELTWITH WING NUT 19 ALL MODELS CONNECTING THE MOTOR 1. Next, the motor cord needs to be wired into the motor. Coming from the underside of the table will be a cord with a black, white and green wire. This is the motor cord. TERMINAL GREEN WARNING: FOR YOUR OWN SAFETY, NEVER PLUG I_HE SAW IN UNTIL ALL ASSEMBLY STEPS ARE COMPLETED. 2. Loosen the two screws holding the connector box cover on the back side of the motor. Swing the cover open. 3. Install the green ground wire by removing the green grounding screw and inserting it through the round metal terminal on the green ground wire of the motor cord. Reinstall the green screw into the hole from which it was removed and tighten securely. WARNING: TO AVOID ELECTROCUTION, NEVER CONNECT ANYTHING BUT THE GROUND WIRE (COLORED GREEN) TO THE GREEN SCREW. 4. Insert terminal end of WHITE wire on spade terminal marked T4 on the motor. Push terminal firmly until seated. 5. Insert terminal end of BLACK wire on spade terminal marked T1 on the motor. Push terminal firmly until seated. 6. Close motor connector box being sure that power cord is seated in the largest strain relief groove and tighten box cover screws. 7. DQ NOT plug in power cord. 2O BLACK WIRE TERMINAL Tt .TO GREEN GREEN STRAIN WIRE SCREW RELIEF WtRE TO TERMINAL T4 MODEL 113.248320, & 113.248510 SELECTING 113.248440 BLADE SPEED The band saw has two speed settings: 3000 FPM for normal operation and 1500 FPM for operation requiring more control of the work piece, MOTOR 1500 RPM RECOMMENDED SPEED SETTINGS 3000 RPM J 2. 1500 Feet per Minute a. Intricate Wood a. Basic Wood Cutting. b. Veneers, Tile, b. Resawing c. Non-Ferrous Aluminum)* 1. 3000 Feet per Minute Most effective with skip tooth, regular tooth blades. hook tooth, and Most effective inch. Cutting Plastics Metals with blades (Brass, that Copper, have 15 teeth per CAUTION: This band saw will not cut steel. Steel cutting requires the blade speed to be 140 FPM. *Must use recommended CHANGING blade for non-ferrous metals. SPEED SETTINGS WARNING: TO AVOID INJURY FROM UNEXPECTED STARTING OR ELECTRIC SHOCK, DO NOT PLUG THE SAW IN. THE POWER CORD MUST REMAIN UNPLUGGED WHENEVER YOU ARE WORKING ON THE SAW, 1. Releasetension on the poly "V" belt by Iooseningthe wingnut, 2. Push the motor up to create slack in the "V" belt. If the motor does not slide up easily, slightly loosen the four (4) flanged lock nuts that are holding the motor to the motor mount. 3. While still holding the motor up reposition the "V" belt. When changing speeds from 1500 to 3000 FPM remove the belt from the band saw pulley first. When going from 3000 to 1500 FPM remove the belt from the motor pulley first. 4. Reapply tension to motor belt by tightening the wingnut. 21 ALL MODELS ATTACHING TRIM CAPS 1. Find the left and right trim caps. 2. There are two plastic stubs on the back of each trim cap. 3. These stubs will snap into matching holes at the front corner of each saw. 4. Snap the left & right trim caps in place. 22 TRIM CAP getting to know your band saw 2 TENSION ADJUSTMENT KNOB COVER 1 WARNING LABEL BEVEL BLADE GUARD WARNING LABEL BEVEL 4 BEVEL GAGE LOCK SLOT KNOB HAND WHEEL MODELS113.248210an¢ 113.248320 BACKUP BLADE BEARING GUIDES HANDWHEEL ON-OFF 3 SWITCH 5+ 0 JIDES ELECTRONIC/INDICATOR SYSTEM MODELS 113.248440 113.248510 and 7 BACK-UP BEA.,NG 1. Warning Label 2. Tensions adjustment knob--Tightening the knob will increase the tension on the blade. Loosening it will decrease the tension. Clockwise to tension, counter clockwise to loosen. 3. Electronic IndicatorSystem--(Models113.248440 and 113.248510) Digital readout for blade tension, bevel angle and blade speed (FPM). 4. Setting Bevel Angle--Pull the bevel lock knob and adjust the band saw to the desired angle by turning the handwheel, then push in the bevel lock to secure. 5. Blade Guide Adjustment--The guides can be adjusted in or out for various widths of blades and locked in place by the set screws. 6. Lateral Blade Guide Adjustment--The guides can be adjusted sideways and locked in position by the capscrews to prevent the blade from twisting during operation. 7. Blade Backup Bearing Adjustment--The thrust bearings can be adjusted in or out for various widths of blades and locked in place by the setscrews. 8. Guide Bar Lock Knob--The upper blade guides should just clear the workpiece while cutting. Always adjust the guides before turning on the band saw and lock the guide bar by tightening the knob. 8 GUIDE BAR LOCK KNOB ALL MODELS 23 location and function of the electronic indicator system MODEL 113.248440 & 113.248510 ON LY BATTERY COVER RELEASE SLOTS BATTERY COVER & OPEN BATTERY OPEN • KEY BEVEL ANGLE KEY ELECTRONIC MEASUREMENT SION KEY SPEED KEY (FT. PER MIN.) _ IEFERENCE DIGITAL DIGITAL READOUT DISPLAY The Liquid Crystal Display, or LCD, on this saw gives the user the ability to accurately position the blade and monitor the set-up. The three functions displayed are: Bevel Angle - Shows the present angle of the blade to the table. The _ keyis used toset thezero degree point. Blade Tension - Displays the blade size for which the tension has been adjusted. Blade Speed - Displays the speed of the blade in surface feet per minute (FPM). NOTE: The function being displayed is indicated by an abbreviated name of the function in the left hand area of the display; either BEV, TEN, or FPM. 24 BATTERY SET KEY READOUT DISPLAY COVER The Battery Cover covers the battery compartment, To.release the cover, insert a small coin into one of the release slots and twist. Remove the cover. 1. Installing the Battery The battery is supplied with the loose parts. It is a 6-volt, type J alkaline battery. Install the battery with the contact end down and the "+" terminal towards the left. Push the battery down and back until the top edge of the battery is caught under the ribs in the compartment. Do not force the battery. It if doesn't push in easily, remove the battery and check that it is positioned correctly. 2. Reinstall battery cover by inserting the tabs on the lower edge of the cover into the mounting holes in the control and pushing the cover into position. FUNCTION KEYS The five keys located to the right of the display are the function keys. They are: b. Press the _E._--_ key, then the ._,s_j c. Display should read: io._o_ -- Turns the display "On" or "Off" 2. Selecting F_v key. '-'i U.U Blade Tension n _j -- Selects the Bevel Angle display i-_. _j-- Selects the Blade Tension display E _p_- Selects the Blade Speed display -- Sets the Bevel Angle to Zero NOTE: In order to extend battery life the display will shut off approximately five (5) minutes after the last key was pressed. a. Press the IoF_.IQF_! key if display b. Press the _ T,. is off. key. c. The digital display will show one of seven tension settings. Turn the tension knob until the correct read-out appears for the blade or sanding belt you have selected. Read-out L S .125 .250 .375 .500 E i Indicates correct tension for: Loose - no tension Sanding Belt 1/8" blade 1/4" blade 3/8" blade 1/2" blade Overtensioned 3. Blade Speed The digital display will read out one of two starting speeds, depending on where the motor belt is positioned on the pulleys. The two starting speeds are 3000 FPM and 1500 FPM. The speed ranges for each starting point are: 3000 1500 2800 1400 *2600 '1300 2400 1200 2200 1100 2OOO 1000 USING THE SYSTEM ELECTRONIC INDICATOR 1. Setting the Bevel Angle Reference Point. Whenever the battery is installed or a new zero point is desired, it is necessary to set the zero reference. Normally the zero reference is set with the blade vertical to the table. When the blade is in the desired position for the zero point do the following. a. Press the The band saw motor wilt stall if the blade speed drops two steps* below operating speed, NOTE: It is important to maintain maximum cutting efficiency by keeping the blade speed as fast as possible. Do not feed the work piece too rapidly, tt will overload the motor and stall the blade, IONIOFI¢ I key if display is off. 25 ALL MODELS INSTALLING THE BLADE WARNING: TO AVOID INJURY FROM ACCIDENTAL STARTING, MAKE SURE THE POWER CORD IS UNPLUGGED BEFORE REMOVING ANY PART FROM THE SAW. . 1. Remove the blade guard by loosening the two (2) mounting screws with a phillips screwdriver and lifting the blade guard upward. 2. Loosen the upper blade guide assembly and lower to approximately 3 inches above rear table and retighten lock knob. This is necessary to make adjustments to blade guide and back up roller bearing. | _.j LOCK KNOB Jrt[,t] I 3. Loosen the two capscrews that lock the upper blade guides using a 1/8-inch hex "L,' wrench and separate them about 1/8-inch. Repeat the same step for the lower blade guides. 26 BLADE GUIDE CAPSCREWS IGNUGARD UPPER BLADE tl t GU,DE suPPO.T II_l-r L 4. Loosen the setscrew which locks the blade guide support and push the support all the way back. Repeat for lower blade guide support. SETSCREW _ "<_-_-"_,J/l[I L.U ql _---_--_--'=_ 5. Loosen the setscrew which locks the upper back up bearing and push the bearing all the way back. Repeat procedure for lower back up bearing. I '1 GUIDE SUPPORT SETSCREW _f UPPER BEAR BACKUP NG SETSCRE_ LOWER BACKUP BEARING SETSCREW WARNING: TO AVOID SERIOUS EYE INJURY OR SCRAPES IF THE BLADE SHOULD SUDDENLY UNCOIL, WEAR SAFETY GOGGLES. CAREFULLY UNCOIL THE BLADE HOLDING IT AT ARMS LENGTH. BLADE CENTERED ON RUBBER TIRE 6. Uncoil the blade. 7. Place the blade over the wheels with the teeth pointing downwards toward the table as shown. Make sure the blade is between the blade guides and is in the center of the rubber tires. NOTE: If the blade wi!t not reach around both wheels, lower the upper wheel by turning the tension knob counterclockwise. 27 MODEL 113.248210 & 113.248320 ALIGNING THE BLADE GUIDE ASSEMBLIES AND BLADE This band saw comes equipped with a 1/4-inch blade, This band saw can be used with blades of width from 1/8-inch to 1/2-inch. The align merit steps must be followed for proper tension, blade guide, and bearing adjustments for each different blade. Refer to the blade usage section for the recommended blade size for best results during most band saw operations. NOTE: It is critical to the life of the blade that the following steps are followed. Premature blade breakage wilt result if these steps are omitted. 1A. Turn the tension knob until the tension scale indicates 1/4-inch position. This will set the correct tension for a lt4-inch blade. WARNING: TO AVOID INJURY FROM UNEXPECTED STARTING OR ELECTRICAL SHOCK, DO NOT PLUG THE SAW IN. THE POWER CORD MUST REMAIN UNPLUGGED WHENEVER YOU ARE WORKING ON THE SAW. MODEL 113.248440 & 113.248510 ALIGNING THE BLADE GUIDE ASSEMBLIES AND BLADE This band saw comes equipped with a 1/4-inch biade. This band saw can be used with blades o.f width from 1/8-inch to 1/2-inch. The alignment steps must be followed for proper tension, blade guide, and bearing adjustments for each different blade. Refer to the blade usage section for the recommended blade size for best results during most band saw operations. NOTE: It is critical to the life of the blade that the following steps are followed. Premature blade breakage wilt result if these steps are omitted. lB. Turn on the digital display and push the key. Turn the tension knob until the display reads .250, Turn the tension knob one additional turn, This wilt set the correct tension for 1/4-inch blade. WARNING: TO AVOID INJURY FROM UNEXPECTED STARTING OR ELECTRICAL SHOCK, DO NOT PLUG THE SAW IN. THE POWER CORD MUST REMAIN UNPLUGGED WHENEVER YOU ARE WORKING ON THE SAW. 28 ALL MODELS 2. Turn the upper wheel by hand a few times and notice if the blade remains in the center of the tire on the top wheel. TRACKING ADJUSTMENT SCREW If the blade moves away from the center of the tire while you are turning it, the blade is not tracking properly. The top wheel shaft is hinged so the blade can be tracked. Tilt the wheel by turning the tracking adjustment screw using a medium screw driver. (See illustration.) a. If the bladel moves toward the front of the band saw: Turn the tracking adjustment screw clockwise about 1/4 of a turn, as though you were tightening it. b. If the blade moves toward the back of the band saw: Turn the tracking adjustment screw counterclockwise about 1/4 of a turn as though you were loosening it. c. Check adjustment by turning wheel by hand. 3. The upper and lower blade guides support the blade and keep it from twisting during operation. Adjust blade guide support whenever blades are changed or replaced with a different width. 4. Push the blade guide support toward the blade and adjust the blade guides so they are about 1/32-inch from the deepest part of the blade teeth. This deep part is called a gullet. Tighten the set screw locking the blade guide support. Turn the upper wheel, by hand, checking the position of the blade guide support. NOTE: Letting the blade teeth hit the blade guides while using the band saw will ruin the blade. The set of the teeth and the sharpened edge of the teeth would be damaged. Proper adjustment of the upper and lower blade guide assemblies will prevent this from happening. BLADE GUIDE GULLET Repeat procedu re for lower blade guide support. 5. Slide the two blade guides evenly against the sides of the blade. Do not push the blade guides or pinch the blade guides against the blade. Rotate the upper wheel by hand so the blade travels downward. This leaves proper space for blade. Make sure one guide is not further from the blade than the other. Tighten both setscrews with a 1/8-inch hex "L" wrench, Repeat procedure for lower blade guides. NOTE: The backup bearings support the blade from the rear and will spin when the blade is pushed against them while you are cutting, As soon as you stop cutting, the bearings should stop spinning. BL BEARING BLADE GUIDE BLADE GUIDE 29 ALL MODELS I----""°° I 6. To insure the backup bearing is properly supporting the blade, push the bearing toward the blade until it almost touches it. Turn the upper wheel, by hand, checking the backup bearing to make sure it is not turning. If the bearing is turning the blade is too close. Move bearing slightly away from blade and tighten set screw with 1/8" hex "L" wrench. Turn upper wheel and recheck the bearing. Adjust again if necessary. 7. Repeat procedure I for lower backup bearing. 8. Turn upper wheel by hand and check the blade guides and backup bearings to make sure they are adjusted correctly. Make any readjustments if necessary. 9. Install blade guard and tighten with phillips screwdriver. (See illustration, page 26.) FRONTCOYER 10. Install the front cover. Rest top edge of cover on two latch springs along the top edge of back cover. Swing cover down into position, engaging the three other latch springs. Push the front cover into position on the back cover. Check that the lip on the front cover completely overlaps the lip on the rear cover. MOUNTING THE FRONT SPRING _ _ _' _ _'-_'"_ TABLE 1. Turn front table over. Locate the two (2) latch springs, two (2) alignment springs, and the four (4) 1/4-20 x 5/8 hex washer head thread forming screws. ,_ ,, t 1/4-20 x 5/8 WASHER HEAD SCREW ALIGNMENT ATO. S...NG 2. Install the two latch springs on the front table as illustrated using a 3/8-inch wrench or socket. Install the two alignment springs on the front table as illustrated using a 3!8-inch wrench or socket. 3O _ FRONT TABLE 3. Locate the two (2) oval point setscrews 1/4-20 x 1/2 and use an 1/8-inch hex "L" wrench to install in the two holes, as illustrated, but do not allow the screws to extend beyond the underside of the table. _.//HEX"L"WRENCH j-1/4-20X1/2 I //OVAL POINT fSETSCREW FRONT /_TABLE 4. Locate thetwo(2)table latches,two(2)3/8 " long Phillips head self tapping screws, two (2) small washers, and one (1) large washer. 5. Place front table latch through slot on right side of bandsaw frame. 6. Tilt top of front table latch slightly forward and place large washer between bracket and bandsaw frame. 7. Place self tapping screw through small washer and attach to table latch. Do not completely tighten screw. 8. Attach left side table latch with self tapping screw and washer as shown. TABLE LATCH LARGE WASHER ON RIGHT SIDE ONLY WASHER \ I TABLE LATCH PHILLIPS HEAD SELF TAPPING SCREW BASE PHILLIPS HEAD SELFTAPPING SCREW ASSEMBLE WITH LATCH TO HIGHEST ADJUSTING POSITION I- _J_ 1/4-20 _ X 1 HEAD CAPSCREW 9. Locate the table alignment key and the two (2) 1/4-20x I low head capscrews, Install the key under the rear table miter gage slot and install the two screws but do not tighten at this time. TABLE AL:GNMENT KEY 31 ALL MODELS 10. Mount the front table to the base as follows: a. Makesurefronttablelatchesarepositioned upas high as they will go. b. Hold the front edge of the table. Position the rear edge of the table so that the two flat springs slip under the two tabs on the rear table. FRONT TABLE c. Line up the miter gage slots in the front and rear tables. d. Push the front edge of the table backward and downward until the table snaps into position. SQUARING THE BLADE TO THE TABLE WARNING: TO AVOID INJURY FROM UNEXPECTED STARTING, MAKE SURE POWER CORD IS UNPLUGGED BEFORE MAKING ADJUSTMENTS TO BANDSAW PARTS. To assu re repeatability and accuracy, it is important to square the blade to the table and adjust the 0 ° position stop. This will guarantee that the blade wi II return to the square position after the head has been moved for a bevel cut. 1. Locate the 1/4-20 x 1/2 oval point setscrew and use an 1/8-inch hex "L" wrench to install it in the hole located at the left front of the rear table. -The setscrew has a lock patch that will make it hard to turn. 2. Slide the upper blade guard to its top most position and tighten knob. 3. Release bevel lock by pulling out bevel lock knob under left front edge of table. 4. Place a combination square on the table against the blade. Adjust the position of the blade to the table by turning the handwheel. When the blade is flush against the combination square lock the bevel lock knob. Use a 1/8-inch hex "'L" wrench to set the 0° stop. Turn screw until it makes contact with the frame. 5. Unlock bevel lock, bevel the blade, then return to 0° position. Push in bevel lock knob and recheck blade to make sure it is square to the table. NOTE: The combination square must be "true" -- see the beginning of the unpacking and checking contents section for checking the combination square procedure. 32 I _, il l ir, / 0 ° STOP SETSCREW i_/_ /" ADJUSTING FRONT TABLE 1. Adjust the front table so it is the same height as the rear table as follows: a, Lay a straight edge across front table to rear table. b. Gentlytap the fronttable down until it is in line with the rear table, c. Tighten the Phillips head self tapping screw once the front table is in the correct position. d. If necessary adjust the two (2) oval point set screws (see Step 3) as needed to help line up the table. TABLE LEVELING SETSCREWS e. Both the left and right sides of the front table should be adjusted simultaneously. 2, To keep the miter gage grooves in line, use a flat blade screwdriver against the head of one of the low head capscrews in the miter gage groove to force the table alignment key firmly forward intothe notch in the front table. 3. While holding the alignment key into the notch, tighten theother capscrew. Removethe screwdriver and tighten the remaining screw. Check that the miter gage grooves line up, 4. Check the operation of springs and tabs by removing the front table and reinstalling. Removethetable by lifting up on two spring tabs under front edge of the table until springs are free, then pulling forward. 33 location and function of controls ALL MODELS ON-OFF SWITCH NOTE: The On-Off switch has a locking feature. This featu re is intended to help prevent unauthorized and possibly hazardous use by children and others. 1. Insert yellow key into switch. 2. To turn on, insert finger under end of red switch lever and pull end out. 3. To turn off switch, push red lever in towards the base. 4 WARNING: The locking feature provided is to help prevent unauthorized use of your saw. Always remove the yellow key and keep it in a safe place. To remove yellow key, hold thumb on the end of red lever to keep switch in "Off" position and pull yellow key straight out. 3 / MODEL 113.248210 & 113,248320 TILTING HEAD FOR BEVEL CUT 1. Unlock bevel lock by pulling outon knob located under the left front edge of the table: 2. Turn handwheel counter-clockwise to increase the tilt angle of the blade. The bevel scale printed on the front cover shows the approximate angle and is read at table level. 3. Lock the bevel lock by pushing in on knob until it is fully seated when desired bevel angle is reached. BEVEL SCALE BEVEL LOCK KNOB HANDWHEEL 34 MODEL 113.248440 & 113.248510 TILTING HEAD FOR BEVEL CUT 1, Unlock bevel lock by pulling outon knob located under the left front edge of the table, 2. Turn handwhee4 counter-clockwise to increase the tilt angle of the blade. The digital display will read out the angle of the blade to the table. 3. Lock the bevel lock by pushing in on knob until it is fully seated when desired bevel angle is reached. BEVEL LOCK HANDWHEf ELECTRONIC DISPLAY PANEL ALL MODELS ADJUSTING MOUNTING BEVEL LOCK KNOB F The bevel lock knob is factory adjusted and set, If after repeated use it becomes necessary to adjust: 1. Pull the bevel lock foward and bevel the band saw to 25 degrees. FRAME BEVEL LOCK • KNOB 2. Use a 9/16-inch wrench or socket to adjust the locking nut behind the band saw mdunting frame. Turn nut clockwise to tighten. 3. Recheck bevel lock knob and readjust if necessa ry. LOCKNUT HANDWHEEL 35 basic band saw operation ALL MODELS WARNING: FOR YOUR SAFETY, COMPLY WITH ALL THE SAFETY INSTRUCTIONS ON PAGES 3-5 BEFORE USING THE BAND SAW. A band saw is basically a "curve cutting" is not capable of doing inside cutting. machine. It Your Craftsman Band Saw is not only capable of the usual band saw operations, but it can be converted into a sander as well. You can finish wood, certain compositions and plastics. Operation Cross Cutting Ripping Mitering Beveling Compound Cutting Circle Cutting Resawing Curve Cutting Recommended Blade Size (Inches) 1/4, 3/8, 1/2 1/2 1/4, 3/8, 1/2 1/4, 3/8, 1/2 1/4, 3/8, 1/2 See Chart Below 1/2 1/8, 1/4 It is also used for straight-line cutting operations such as crosscutting, ripping, mitering, beveling, compound cutting, and resawing. BLADE CIRCLE CIRCLE SELECTION CUTTING GUIDE FOR MINIMUM CUTTING t. Adjust the upper guides to just clear the workpiece. 2. Use both hands while feeding the work into the blade. Hold the workpiece firmly against the table. Use gentle pressure, and do not force the work, but allow the blade to cut. 3. The smallest diameter that can be cut out is determined by the width of the blade. For example, a 1/4-inch wide blade will cut a minimum diameter of approximately 1-1/2-inch (see chart). SAWDUST 2 COLLECTION 1. There is an opening provided in the rear of the bottom cover to attach a 2-1/2-inch hose from a wet/dry vac to control sawdust. SAWDUST COLLECTION OPENING 36 112"D CIRCLE DIM. BLADE SIZE INSTALLING SANDING ATTACHMENT WARNING: TO AVOID INJURY FROM UNEXPECTED STARTING, MAKE SURE POWER CORD IS UNPLUGGED BEFORE MAKING ADJUSTMENTS TO BANDSAW PARTS. NOTE: The sanding bett cuts very rapidly. Practice with some scraps of wood first before you attempt to sand your actual workpiece. 1. To install the sanding belt and sanding platen, remove the front table, front cover, blade guard, and the blade. 2. Use a 1/8-inch hex "L" wrench and remove the upper and lower right blade guides. The mounting screw used for the upper blade guide will be used to hold the sanding platen in place. 3. Loosen the setscrews that hold the upper and lower backup bearings in place and push the bearings all the way back_ Tighten setscrews so bearings will remain. 4. Slide the sanding platen into the blade slot in the table and fasten to the upper blade guide assembly where the right blade guide mounts. It may be necessary to loosen the left blade guide and slide it backwards until platen is in place. 5, Slide the upper left blade guide towards the sanding platen and tighten mounting screw securely. 6. Slide the lower teft blade guide towards the sanding platen until the platen rests 1/8-inch away from the right edge of the slot in the work table, INSTALLING THE SANDING SANDING PLATEN BELT 3. After tracking the sanding belt if the belt and the platen do not align loosen the upper blade guide support and slide the support in or out to align. Then tighten set screws to hold support and platen in place, it may also be necessary to adjust the lower blade guide support to align the blade guide with the sanding platen. NOTE: A new sanding belt will stretch with use, so check the tension often. % . 1. Install the sanding belt and adjust tension to the sanding position. (The letter "S" on the scale.) 2. Rotate the upper wheel by hand (clockwise) to check the sanding belt tracking. Adjust tracking if necessary. (Reference the blade tracking section for tracking procedure.) ,Ii ' SANDING BELT !1-'2 i_ii I Sears recommends the following Accessories Caster Set for Leg Set ........... 9-22222, Miter Gauge ............................ Hold-Down Clamp for Miter Gauge ....... Stop-Rods for Miter Gauge .............. Rip Fence .............................. Blades and Sanding Belts ............ See Circle Cutting Attachment ............... Power Tool Know How Handbooks Radial Saw (includes band saw section)., Table Saw (includes band saw section)... 9-22221 9-29929 9-29928 9-29924 9-23402 Catalog 9-23411 9-2917 9-2918 Sears may recommend other accessories net listed in the manual. See your nearest Sears store or Catalog department for other accessories. Do not use any accessory unless you have received and read complete instructions for its use. maintenance ALL MODELS WARNING: FOR YOUR OWN SAFETY, TURN SWITCH "OFF" AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE MAINTAINING OR LUBRICATING YOUR BAND SAW. Tires Pitch and sawdust that build up on the tires should be removed with a stiff brush or scraped off with a piece of wood. ADJUSTING TRAVEL THE UPPER BLADE GUIDE If the upper guide bar will not move up and down easily or falls when the lock knob is loosened, the following adjustment should be performed. 1. Remove the Guide Bar Lock Knob and the washer which is under it. CAUTION: To avoid damaging the tires do not use a sharp knife or any kind of solvent. 2. Using a 7/16" socket or wrench, tighten the nut which is under the washer to just tight. 3. Then loosen the same nut 1 turn. When the tires become worn they should be replaced. When replacing the tires, stretch them around the wheels but do not glue them on. 4. Move the guide bar up and down to check for smooth movement while still holding its position when released. ADJUSTING BAND SAW BEVEL TRAVEL If the band saw will not hold its position when at a bevel angle, and before the bevel look is locked, or if it is difficult to change the bevel angle, an adjustment is necessary to correct the force required to bevel the band saw. To adjust the force required to bevel the band saw, locate the three (3) capscrews holding the frame to the motor mount. The capscrews are located in the recessed area behind the hub of the lower wheel at the 2 o'clock, 6 o'clock, and 10 o'clock positions. Use a 3/16-inch hexagonal "L" wrench that has a 4-inch leg, reach between the spokes of the lower wheel to the capscrews. Adjust the capscrews equally until the bevel action is smooth and the saw wilt hold its position before the bevel lock is locked. 38 5. Make further adjustments to the nut as required to get the guide bar to move smoothly and hold its position when released. 6. Reinstafl the washer and Guide Bar Lock Knob. General Maintenance Keep your band saw clean. Remove the sawdust from the inside. Vacuum or blow out frequently. Do not allow filth to build up on the table, the guides orthe back-up bearings. Clean them with Craftsman Gum and Pitch Remover. CAUTION: Do not immerse the backup bearings in the gum and pitch remover. Put a thin coat of paste wax on the table so that the wood slides easily while cutting. Light Bulb To replace the light bulb remove the front cover. Use a phillips screwdriver to remove the lens and replace the bulb. The light bulb is a 25 watt bayonet mount bulb. WIRE CONNECTOR (3 REO)---_ SWITCH "_k / BLACK F -LAMP CORD Motor Frequently blow or vacuum out any sawdust from the motor, Follow lubrication instruction on the motor label. WARNING: TO AVOID EYE INJURY FROM ING DEBRIS, WEAR SAFETY GOGGLES BLOWING OUT SAWDUST. WARNING: TO AVOID ELECTROCUTION IMMEDIATELY REPLACE A WORN, DAMAGED POWER CORD. / BLOWWHEN CORD W!PLUG_ GRE_NHI--_E__ OR FIRE, CUT, OR WIRING are packed with grease no further lubrication. " r_JJ.1 ] "_----WHITE I I€ L_MOTOR CORD BLACK_ Lubrication All of the ball bearings factory. They require / _ / DIAGRAM at the trouble shooting ALL MODELS WARNING: FOR YOUR OWN SAFETY, TURN SWITCH "OFF" AND REMOVE OUTLET BEFORE TROUBLE SHOOTING YOUR BAND SAW/SANDER. TROUBLE Blade does not run in the approximate center of the upper wheel. Blade does not run in the approximate center of the lower wheel. Band Saw slows down when cutting. PROBABLE 1. Not tracking CAUSE REMEDY properly. I 1. Lower wheel not positioned correctly shaft. 1, Belt on too loose. 2. Cutting too small 3. Duil blade. 4. Overloading PLUG FROM POWER SOURCE a radius motor, 1. Adjust tracking, "Installing the 1, Reposition and slide in center see Assembly Blade." Section, the wheel by loosening setscrew wheel in or out to allow blade to run of wheel. 1, Adjust belt tension, see Assembly Section "Installing and Aligning the Belt." 2. Stop feeding, and back up the material slightly, until the band saw speeds up. 3. Replace blade. i 4. Slow down, trying to cut too fast. Blades breaking. 1. Too much tension on blade. 2. Kink in blade caused by cutting too small a radius or turning the material too fast when cutting. 1. Adjust tension. See Getting To Know Your Band Saw, 2. Use correct cutting technique. See Basic Band Saw Operation Section. Blade dulls too quickly. 1. Adjust upper Band saw vibrates. Blade guides set too close to teeth. 2. Cutting incorrect material. Too much tension on motor belt. I Assembly and lower blade guides. See Section "Installing the Blade." -11 Adjust according to "Installing Poly "V" E_e_t" section. and Aligning {r 39 trouble shooting--motor ALL MODELS NOTE: Motors used on wood-working tools are particularly susceptible to the accumulation of sawdust and wood chips and should be blown out or "vacuumed" frequently to prevent interference with normal motor ventilation and proper operation of the centrifugally-operated starting switch. TROUBLE PROBABLE CAUSE Excessive noise. 1. Motor. REMEDY 1. Have motor checked by qualified service technician. Repair service is available at your nearest Sears store. 1. Circuit overloaded with Motor tails to develop full power. NOTE: lights, appliances and other motors. LOW VOLTAGE: (Power output of motor Undersize wires or circuit decreases rapidly with decrease in voltage at too long. motor terminals, For example, a reduction of General overloading of 10% in voltage causes power company a reduction of 19% in facilities. maximum power output of which the motor is capable, and a reduction of 20% in voltage causes a reduction of 36% in maximum power output.) 1. Do not use other appliances or motors on same circuit when using the saw. Motor starts slowly or fails to come up to full speed. 1. Request voltage check from the power company_ Check size of circuit wiring. 2. Have motor repaired or replaced. 1. Low voltage. 2. Windings burned out or open. 3. Starting switch not operating. 2. Increase wire sizes, or reduce length of wiring. See "Motor Specifications and Electrical Requirements" section. 3. Request a voltage check from the power company. 3. Blow out sawdust from motor. Have motor repaired. 1. Feed work slower into blade. 2. Clean out sawdust to provide normal air circulation through motor. See "Maintenance and Lubrication" section. Motor overheats. 1. Motor overloaded. 2. Improper cooling (Air circulation restricted through motor due to sawdust accumulation_ Starting switch in motor will not operate. 1. Burned switch contacts 1. Have switch replaced check from the power (due to extended hold-in periods caused by low line voltage_ etc.) 2. Shorted capacitor. 2. Have capacitor tested 3. Loose or broken 3. Have wiring checked connections. Motor stalls (resulting in blown fuses or tripped circuit breakers). Frequent opening fuses or circuit breakers. 40 1. Starting switch not operating. 2. Voltage too low to permit motor to reach operating speed. 3. Fuses or circuit breakers do not have sufficient capacity. of 1. Motor overloaded. 2. Fuses or circuit breakers do not have sufficient capacity. 3. Starting switch not operating (motor does not reach speed). and request a voltage company. and replace if defective. and repaired. 1. Have switch replaced. 2. Request voltage check from the power company. 3. Install proper size fuses or circuit breakers. 1. Feed work slower into blade_ ......... 2. Install proper size fuses or circuit breakers. Check: that wiring will handle load. 3. Have switch replaced. Blow out sawdust. trouble shooting -- electronics MODEL 113.248440 PROBABLE CAUSE PROBLEM I & 113.248510 SUGGESTED .......... No display when is pressed. Display shows 1 I _ CORRECTIVE ...... -- 1. Battery incorrectly installed or missing. - Adjust - Install battery battery. position 2. Battery contacts or corroded. - Clean battery contacts. dirty ACTION ..... __ ...... --H in compartment. 3. Battery dead. - Replace battery alkaline type. 4. Digital display failure. - Have electronics checked by qualified technician. Repair service available at nearest 1. Normal display when battery is first installed in unit. Battery is 6 volt, size J, Sears Store. - No action required. ! , -- 2. Bevel display was not ref-set. - Follow procedure for setting point in this manual. 3. Poor battery contact to indicator display leads causing intermittent power to display. - Clean battery contacts. Adjust in compartment. 4. Digital display failure. - Have electronics checked by qualified service technician. Repair service available at nearest Sears store. 1. Low battery voltage. - Replace battery. Battery is 6 volt, size J. alkaline type. 2. Temperature below 32 ° F. - Allow saw to warm above 32 ° F. Display dark. 1. Temperature above 120°F. - Allow saw to cool below 120 ° F. Display blanks after a few minutes. 1. Normal. - Press IO"_OF_]key. Display should Display shows 1. Head tilted too rapidly for digital display to monitor. - Reset bevel zero reference. Display dim. c,:E FF El Display will reset to zero but immediately shows when bevel is moved, 1. Encoder or digital display defective. bevel reference battery position return. i _ Have electronics checked by qualified i technician, Repair service available at nearest Sears store. I EEEEI Display does not change when bevel is moved. 1. Wrong display selected. function - Select bevel function. 2. Encoder or digital display defective. - Have electronics checked by qualified technician. Repair service available at nearest Sears store. 3. Rib on lower not engaging - Have electronics checked technician. Repair service Sears store. slide encoder. by qualified available at nearest 41 trouble shooting --- electronics MODEL 113.248440 PROBLEM Display does not change when blade speed is changed. & 113.2485t 0 PROBABLE CAUSE SUGGESTED CORRECTIVE ACTION 1. Wrong display function selected. - Select FPM function. 2. Encoder or digital display defective. - Have electronics checked by qualified technician. Repair service available at nearest Sears store. 1. Slight variations in blade speed. Display does not change when blade tension is changed. 1. Wrong display function selected. - Select 2. Encoder or digital display defective. - Have electronics checked by qualified technician. Repair service available at nearest Sears store. 3. Encoder not engaged with tab on actuator. - Engage tab of actuator with encoder. 1 Blade too tight. - Normal. Reduce blade tension. Display shows in tension function. ! 42 E 1 in - Normal. Display changes back and forth between 3000 & 2800 in fpm function. _ function. repair parts PARTS LIST FOR CRAFTSMAN 12-INCH BAND SAW MODEL NO'S. 113.248210, 113.248320 & 113.248440 \ 3 3 4 3 89 \ 7 Always order by Part Number--Not Key No. 1 2 3 4 5 6 7 8 9 Part No. 818213 818163 815909 818170 STD541237 803835-1 805589-5 STD551225 STD541025 507968 by Key Number Description Leg Channel, Leg Stiffener, Lower Bracket, Leg *Nut, Hex Jam 3J8-16 Foot, Leveling Screw Truss Hd. 1/4-20 x 112 *Lockwasher, Int. 1/4 *Nut, 1/4-20 Bag of Loose Parts (Not. _lls.) *Standard Hardware Item may be Purchased Locally. 18 19 t7 3 64 2 35 / \ \\ 37 \ 45 47 46 44 _,_ 38 3;' 63 36 38 34 37 FIGURE 2 34 33 PARTS LIST FOR CRAFTSMAN 12-INCH BAND SAW MODEL NO'S. 113.248210, 113.248320, 113.248440 & 113.248510 Always order by Part Number--Not FIGURE 2--DRIVE Key No, 1 2 3 4 5 6 7 8 9 10 11 12 Part No. 507830 9-26595 41815 816600 Cover, Front w/Label 1-Blade, Band Saw Tire Screw, SI. Hd. Set 5/16-18 x 2-1/8 STD582062 41711 805034 816419-2 38879 STD541431 STD551031 816364 *Ring, Retaining 5/8 Washer, Spring Bearing, Ball Wheel, Upper Ring, Retaining 1-3/8 * Nut, Lock 5/16-18 *Washer, 21/64 x 5/8 x !132 Support Assembly, Upper Wheel Screw, Blade Tension 3/8-16 x 10-1/4 Knob, Blade Tension Plate, Support Screw, Pan Hd. Plastite #8 x 3/4 Frame Plate, Pivot Support * Bolt, Carriage High Strength 5/16-18 x 1 Latch, Cover Cover, Rear Washer, Wave 3/8 x 3/4 x .016 Washer, 17/64 x 5/8 x 1/32 * Nut, Lock 1/4 Washer 17/64 x 1 x 1116 Knob, 1/4-20 Socket, Light Retainer *Bulb, Light Lens Screw, Pan Hd. Plastite #6 x 3t8 13 816446 14 15 16 816437 816350 808380-5 17 816433 18 816453 19 STD533110 20 21 22 23 24 25 26 27 28 29 30 31 Description 816464 816429 808447-2 60128 STD541425 i 805552-20 816435 816444 808335-2 STD372252 816380 808380-1 by Key Number ASSEMBLY Key No. PARTS Part No. 32 33 34 35 36 37 38 816362 816356 816365 STD502502 808819-1 816379 60334 39 40 41 42 43 60416 STD315485 818000 816273 815865-2 44 45 46 47 48 49 50 51 52 53 54 55 56 816387 STD580103 STD315238 69059 816349 816358 816599 816377 STD551037 816353 816406 816393 STD510807 57 58 59 60 816363 816361 109093 813786-2 61 62 63 64 816388 9-22361 816368 816606 5O8014 SP5292 -- Description Slide Assembly, Lower Shaft, Bearing Support Support, Guide *Screw Soc. Set 1/4-20 x 1/4 Ring, Retaining Guide, Blade Screw, Socket Button Cap No. 10-32 x 3/4 -kRing, Retaining 5/16 *Bearing, Ball Guide, Lower slide Screw, Truss Hd. 1/4-20 x 1/2 Screw, Hex Wash Hal. 1/4-20 x 5/8 Shaft, Lower Wheel *Key, 3/16 Sq. x 15116 *Bearing, Ball Wheel, Drive Follower Nut, Heavy Square 3/8-16 AActuator, Tension Indicator, Tension *Washer, .380 x .750 x .03 Spring, Blade Tension AEncoder, Spd./Ten. ,,Cord, Sensor *Screw, Pan Hd. Ty "T" 8-32 x 3/4 Slide Assembly, Upper Lock, Slide Bolt, Carriage 1/4-20 x 1-3/4 Screw, Pan Cross Hd. Type "TT" No. 8-32 x 5/8 Guard, Blade 1"Belt, Sanding 1/2 x 80 Platen, Sanding ==Scale, Bevel Bag of Loose Parts (Not Ills.) Owners Manual (Not Ills.) *Standard Hardware Item may be Purchased Locally. 1-Stock Item--May be secured through the Hardware Department of most Sears Retail Stores or Catalog Order Houses. If this part is removed, discard and replace with a new push nut. AMode1113.248440 and 113.248510. ==Model 113.248210 and 113.248320. 45 PARTS LIST FOR CRAFTSMAN MODEL NO'S. 113.248210,113.248320, 12-INCH BAND SAW 113.248440 & 113.248510 5 17 16 14 18 5 f9 28 \ 46 23 PARTS LIST FOR CRAFTSMAN 12-INCH BAND SAW MODEL NO'S. 113.248210, 113.248320, 113.248440 & 113.248510 Always order by Part Number--Not FIGURE 3mBASE Key i No. 1 Part No. 816421 2 816420 3 806036-2 816423 5 6 815868 810214-2 7 8 9 816371 62204 STD522505 10 816372 11 816333-2 12 13 14 15 16 17 18 t9 20 21 22 STD551210 169123-12 816448 816436 STD375006 816888 816434 816417 818529 816370 815865-2 23 818390 Description Table, Rear (Model 113.248210 only) mOATable, Rear Screw, Locking Set 1/4-20 x 1/2 Cover Base (Model 113.248210 only) Relief, Strain Screw, Low Hd. Cap 1/4-20 x 5/8 Key, Table Alignment Clip, Cord *Screw, Hex Wash Hd. 1/4-20 x 1/2 Plate, Cover Screw, Pan Hd. Type "TT" 10-32 x 3/8 * Lockwasher, Int. #10 Relief, Strain Cord, w/Plug Cord, Switch *Connector, Wire Cord, Motor Table, Front Cover, Bottom Spring, Table Latch Spring, Table Alignment Screw, Hex Washer Hd. Type "TT" 1/4-20 x 518 Base Asserpbly Model (113.248210 & 113.248320) *Standard Hardware Item may be Purchased Locally. AMode1113.248440 Only OMode1113.248320 Only ==Model 113.248510 Only by Key Number COMPONENTS Key I No. Part No. 23 818391 24 816403 25 STD541110 26 STD611005 27 STD551012 28 29 30 818777 816113 808380-2 31 32 818569 STD51!105 33 34 9-22256 STD551010 35 36 37 38 39 4O 41 818193 STD363569 816376 816404 818192 STD551206 808380-1 42 60419 507741 Description B_,Base Assembly Box, Switch *Nut, Hex 10-32 *Screw, Pan Hd. TyAB 10 x1/2 (Model 113.248210 only) *Washer, Large 7/32 x 1 x 1/16 Latch, Table Switch, Locking Screw, Pan Hd. Plastite #8 x 3/8 Gasket *Screw, Pan Cross 10-32 x 1/2 1-Key,Switch *Washer, Small 13/64 x 5/8 x 1t32 Cap, Trim, L.H. IA-A-Battery i_,Lid Battery IAControl, Band Saw Cap, Trim R.H. IA * Lockwasher, Internal #6 iAScrew, Pan Hd. Plastite #6 x 3t8 Screw, Pan Hd. Plastite #8 x t/2 Bag of Loose Parts (Not Ills.) I _Can also use these battery numbers: Eveready #539 Rayovac #867 Duracel #7K67 1-Stock Item--May be secured through the Hardware Department of Most Sears Retail Stores or Catalog Order Houses. 47 PARTS LIST FOR CRAFTSMAN 12-INCH BAND SAW MODEL NO'S. 113.248210,113.248320,113.248440 & 113.248510 7 \ \ I 4 3 17 16 18 14 24 22 23 J _J 29 28 30 33 36 28 F / 9 4,4 FIGURE 4 48 J PARTS LIST FOR CRAFTSMAN 12-INCH BAND SAW MODEL NO'S. 113.248210, 113.248320, 113.248440 & 113.248510 Always order by Part Number--Not FIGURE 4--BEVEL Key No. Part No, 1 2 3 4 5 6 7 8 9 816499 816386 816381 STD541110 8t6384 816543 816382 STD571207 815865-2 10 11 12 13 14 15 16 17 18 19 20 21 22 23 816348 802392-38 STD551050 815774-3 816360 816359 60208 813024-4 816443 60317 816452 STD551012 STD551125 815992-1 by Key Number DRIVE AND MOTOR MOUNT ASSEMBLY Description Handwheel Assembly Knob, Bevel Lock Pinion, Handwheel * Nut, Hex 10-32 Gear, Handwheel Cover, Bevel Gear Shaft, Bevel *Pin, Roll 1/8 x 3/4 Screw, Hex Washer Hd. Ty TT 1/4-20 x 5/8 Pinion, Bevel Drive Spacer 1/2 x 2 *Washer, .507 x 1.25 x .125 Rivet, 1/4 x 1-1/8 Cam, Bevel Lock Mount, Bevel Lock -k Nut, Push 1/4 Washer, Spring Gear, Segment Washer, 21132 x 1 x 1/64 Spacer, 9/16 x 1/4 *Washer, 17/64 x 1/2 x 1/32 * Lockwasher, 1/4 Screw, Hex Socket Head Ty "TT" 1/4-20 x 3t4 Key No. Part No. 24 25 26 60240 816465 60419 27 28 29 30 31 32 33 34 35 35 36 37 38 809372-18 STD551037 816504 9414202 817165 816422 STD580103 STD503105 816407 818775 816439-2 816612 60453 39 39 40 41 42 43 44 816390 818776 816815 STD541631 816817 816445 816405 PARTS Description _Nut, Push 3/8 Spacer, 1/2 x .59 Screw, Pan Hd. Plastite #8 x 1/2 Screw, Pan Hd. 10-32 x 2 *Washer, .380 x .750 x .03 Support Frame Nut, Lock 3/8-16 Washer, Plastic Mount, Motor *Key 3t16 Sq. x 15/16 *Screw, Set 5/16 -18 x 1t2 IIoAPulley, Polyrib 2 Step Pulley, Polyrib 3.5 In. Belt, Poly V ®Motor, 1725 R.P.M. Spacer, Motor Mount #10 x 5/16 imAPulley, Polyrib 2 Step Pulley Polyrib 1.75 In. Stud, Belt Tension *Nut, Die Cast Wing 5/16 x 18 Nut, Hex Flange Lock 10-32 Bushing, Rubber IlAEncoder Bevel *Standard Hardware Item may be Purchased Locally. _lf this part is removed, discard and replace with new push nut. _,_,Any attempt to repair this motor may create a hazard unless repair is done by a Qualified Service Technician. Repair Service is available at your nearest Sears Store. ,&Model 113.248440 Only OMode1113.248320 Only ==Model 113.248510 Only 49 PARTS LIST FOR CRAFTSMAN 12-INCH ELECTRONIC MODEL 113.248510 BAND SAW 13 10 FIGURE 5--PARTS LIST 23" CABINET Always order by Part Number--Not Key No. Part No. Description Key No. by Key Number Part No. Description II 1 2 3 4 5 805589-5 815900 STD551225 ISTD541025 STD600603 6 7 8 9 81593 3 817151 815887 816274 10 STD541237 Screw, Truss Hd. 1/4-20 x 1/2 Skirt 23" * Lockwasher, Ext. 1/4 *Nut, Hex 1/4-20 * Screw, Pan Hd. Ty "T" 6-32 x 3/8 Catch, Magnetic Panel Side R.H. Shelf, Lower 23" Screw, Pan Hd. Plastite 6-10 x 1/2 * Nut, Hex Jam 3/8-16 11 12 815934 816274-1 13 14 15 16 17 815882 803835-1 815993 817108 816063 817150 507530 508166 18 Hinge, Door Screw, Pan Hd. Plastite 10-10 x 1/2 Door, Cabinet Foot, Leveling Bracket, Corner Spacer Stiffener, Shelf Panel Side L.H. Bag of Loose Parts (Not. Ills.) Bag of Loose Parts (Not. Ills.) *Standard Hardware Item may be Purchased Locally. 50 NOTES 51 f _,, f _AIRS owners manual SERVICE MODEL NO. 113.248210 12-INCH BAND SAW Nowthat you have purchased your 'I2-Inch Band Saw, should a need _*ver exist for repair parts or service, simply contact any Sears Service Center and most Sears, Roebuck and Co. stores, Be sure to provide all pertinent facts when you calJ or visit. The model number of your fl2-1nch Band Sawwill b_ found on a plate attached to your saw, at the I_fft-hand side of the base. Single Speed Band Saw with Leg Set MODEL NO. 113.248320 Two Speed Band Saw with Leg Set MODEL NO. 113.248440 Two Speed Electronic Band Saw with Leg Set MODEL NO. 113.248510 Two Speed Electronic Band Saw with Cabinet HOW TO ORDER REPAIRPARTS WHEN ORDERING REPAIR PARTS,ALWAYS GIVE THE FOLLOWING INFORMATION: PART NUMBER PARTDESCRIPTION MODEL NUMBER 113.248210, 113.248320, 113.248440 or 113.248510 NAME OF ITEM fl2-1nch Band Saw All parts listed may b_ ordered from any S_ars S_rvice Center and most S_ars stor_s. If the parts you need are not stocked locally, your order will be el_ctronically transmitted to a Sears Repair Parts Di.-_rribution C__nter for handling. J Sold by SEARS,ROEBUCK AND CO., Chicago, Part No. SP5292 Form No. SP5292-5 IL. 60684 U.SA Printed in U.S.A. 1/93
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