Craftsman 113 298721 298761 Owners Manual
113298721 113298721 CRAFTSMAN TABLE SAW - Manuals and Guides L0804004 View the owners manual for your CRAFTSMAN TABLE SAW #113298721. Home:Tool Parts:Craftsman Parts:Craftsman TABLE SAW Manual
CRAFTSMAN Saw Table Manual L0804004 CRAFTSMAN Saw Table Owner's Manual, CRAFTSMAN Saw Table installation guides
298721 470042ee-31be-4023-a83d-f832ffeaa7f0
113298721 470042ee-31be-4023-a83d-f832ffeaa7f0 Craftsman Saw 113.298721, 113.298761 User Guide |
2015-01-05
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Save This Manual For Future Reference OWBeTS manual MODEL NO'S. 113,298721 113.298761 SAW WITH LEGS TWO CAST IRON TABLE EXTENSIONS MOTOR AND QUICK RELEASE RIP FENCE Serial Number Model and serial number may be found at the left-hand side of the base SE/ RS/C R R FTSM R N You should record both model and serial number in a safe place for future use, 10-INCH FOR YOUR SAFETY: Read ALL INSTRUCTIONS CAREFULLY. Sold by SEARS, ROEBUCK Part No. SP5396 _BLE SAW oassembly . operating orepair parts AND CO., Chicago, IL. 60684 U.S.A. Printed in U.S.A. FULL ONE YEAR WARRANTY ON CRAFTSMAN TABLE SAW if within one year from the date of purchase, this Craftsman Table Saw fail= due to a defect In material or workmanship, Sears will repair it, freeo! charge. This warranty applies only while this product is In use In the United States. WARRANTY SERVICE IS AVAILABLE BY SIMPLY CONTACTINGTHE NEAREST SEARS SERVICE CENTER/DEPARTMENT THROUGHOUT THE UNITED STATES. THIS WARRANTY APPUES ONLY WHILE THIS PRODUCT IS USED IN THE UNITED STATES. This warranty gives you specific legal righte, and you may also have other rights which vary from state to state. SEARS, ROEBUCKAND CO., D/817 WA HoffmanEstates, IL 60195 safety instructions for table saw Safety is a combination of common sense, staying alert and knowing how your table saw works. Read this manual to understand this saw. 4, GROUND THE SAW- This saw has an approved 3conductor cord and a 3-prong grounding type plug. The plug fitsgrounding type outlets designed for 120 volt 15 amp circuits. The green conductor in the cord lethe grounding wire. To avoid electrocution. NEVER connect the green wire to a live terminal. BEFORE USING THE SAW WARNING: To avoid mistakes that could cause serious, permanent Injury, do not plug the saw in until the following steps have been satisfactorily completed. 5. To avoid injuryfrom electrical shock, make sure your fingers do not touch the plug's metal prongs when plugging in or unplugging the saw. 1. Assembly and Alignment (See pages 10- 24). 6. To avoid back injury, get help or use recommended casterswhen you needto move the saw. Always get help if you need to lilt the saw. Hold the saw close to yourbody. Bend yourknees so you can lift with your legs, not your back. 2. Learn the use and function of the ON-OFF Switch, Guard, Spreader, Anti-Kickbackdevice, MiterGauge, Fence, Table Insert and Blade Elevation and Bevel Controls. (See page 25) 3. Review and understanding of all safety instructions and operating procedures in this manual. 7. NEVER STAND ON TOOL. Serious injury could occur it the tool tips or you accidentally hit the cutting tool. Do not store anything above or near the tool where anyone might stand on the tool to reach them. 4. Review of the maintenance methods for this saw. (See page 43) Read the following DANGER label found on the front of the saw: WHEN INSTALLING BEFORE EACH USE: 4. Inspect your saw. OR MOVING THE SAW 1. AVOID DANGEROUS ENVIRONMENT. A. To avoid injuryfrom accidental starting, unplug the saw, turn the switch off and remove the switch key before raising or removing the Guard, changing the cutting tool, changing the setup or adjusting anything. Use the saw in a dry place protected from rain. Keep work area well lighted. 2. To avoid injury from unexpected saw movement: A. Put the saw on a firm level surface where there is B. Check for alignment of moving parts, binding of B. Suppod the saw so thetable is level and the saw does not rock. works. If any part is missing, bent, or broken in any way, or any electrical parts don't work properly, turn the saw off and unplug the saw. C. Bolt the sawto the floorifit tends to slip walk,or slide during normal use. D. When using table extensions over 24 inches wide on any side of the saw, boltthe saw to the flooror C. Replace damaged, n_ssing, or failed parts before using the saw again. D Use the Sawblade Guard, Spreader, and Anti- PrOP up the outer end of the extension from the floor to keep the saw from tipping, KickbackPawlsforany thru-sawing(wheneverthe blade comes though the top of the workpiece). Make sure the Pawls work properly. Make surethe Spreader is n line with the sawblade. 3. Put the saw where neither operators nor bystanders must stand in line with the saw blade. _DANGER 1 PaeBd_ _j tzeroee . _ 3._reach_ouridofovefsaw 4. ' 5. DG not do ' freehand cuts. 6, blade, Kee_hat_dsoutctfp_-th_ttsaw , and_ tdade, I_ween _.Knowhowto_edw¢_f_eriskof kicld0ack. S_e i_ 2 for ri_, _2 and 2 _ _ade.Oonotrtlakeripcuts nam_wer titan _2 in¢_l. from _rv_mg ! E, REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking for and removing keys and adjusting wrenches from tool before turning it on. F. To avoid injury from jams, slips or thrown pieces (kickback and throwback): 1. USE ONLY "RECOMMENDED ACCESSORIES" (See page 43). Follow the instructions that come with the accessories. Using other accessories may be dangerous. 2. Choose the right blade or cutting accessory for the material and the type of cutting you plan to do. 3. Never use gdnding wheels, abrasive cut-off wheels, friction wheels (metal slitting blades) wire wheels or buffingwheeL They canfly apart explosively. 4. Choose and inspect your cutting tool carefully. a. To avoid cutting tool failure and thrown shrapnel (broken pieces of blade), use only 10" or Smaller blades or other cutting tools marked for speeds of 3450 rpm or higher. B. Dress for safety: 1. Do not wear loose clothing, gloves, neckties or jewelry (rings, wristwatches). They can get caught and draw you into moving parts. 2. Wear nonslip footwear. 3. Tie back long hair. 4. Roll long sleeves above the elbow. 5. Noise levels vary widely. To avoid possible hearing damage, wear ear plugs or muffs when using saw for long periods of time. 6. Any power saw can throw foreign objects into the eyes. This can cause permanent eye damage. Wear safety goggles (not glasses) that comply with ANSI Z87.1 (shown on package). Everyday eyeglasses have only impact resistant lenses. They are not safety glasses. Safety goggles are available at Sears retail catalog stores. Glasses or goggles not in compliance with ANSI Z87.1 could seriously hurt you when they break. WEAR YOUR b. Always use unbroken, balanced blades designed to fit this saw's 5/8 inch arbor. c. When thru-sawing (making cuts where the blade comes through the workpiece top), always use a 10 inch diameter blade. This keeps the spreader in closest to the blade. d. Do not overtighten arbor nut. wrenches to "snug" it securely. Use arbor e. Use only sharp blades with properly set teeth. Consult a professional blade sharpenerwhen in doubt. f. Keep blades clean of gum and resin. 5..Adjust table inserts flush with the table top. NEVER use the saw without the proper insert. 6. Make sure all clamps and locks are tight and no parts have any excessive play. _.Keep work area clean A Cluttered areas and benches invite accidents. Floor must not be slippery from wax or sawdust. B. To avoid burns or other fire damage, never use the saw near flammable liquids, vapors or gases. C. To avoid injury, don't do layout, assembly, or setup work on the table while the blade is spinning. It could cut or throw anything hitting the blade. Plan ahead to protectyour eyes, hands, face, ears. AVOID ACCIDENTAL STARTING - Make sure switch is "OFF" before plugging saw in. L Plan your work A. USE THE RIGHT TOOL - Don't force tool or attachment to do a job it was not designed for. 7. For dusty operations, wear a dust mask along with the safety goggles. C. Inspect your workpiece. Make sure there are no nails or foreign objects in the part of the workpiece to be cut. D. Plan your cut to avoid KICKBACKS and THROWBACKS - when a part or al! of the workpiece binds on the blade and is thrown violently back toward the front of the saw. 1. Never cut FREEHAND: Always use either a Rip Fence, Miter Gauge or fixture to position and guide the work, so it won't twist, bind on the blade and kickback. 2. Make sure there's no debris between the workpiece and its supports. 3. When cutting irregularly shaped workpieces, plan your work so it will not slip and pinch the blade: a. A piece of molding, for example, must tie flat or be held by a fixture or jig that will not let it twist, rock or slip while being cut. Use jigs or fixtures where needed to prevent workpiece shifting. b. Use a different, better suited type of tool for work that can't be made stable. 4. Use extra caution with large, very small or awkward workpieces: Unplug the saw. Do not restart until finding and fixing the problem. a. Use extra supports (tables, saw horses, b!ocks,etc.) for anyworkpieces large enough totip when not held down to the table top. NEVER use another personas a substitute for atable extension, or as additional support for a workpiece that is longer or wider than the basic saw table, or to help feed, support or pull the workpiece. 2. Make sL=rethe top of the arbor or cutting tool turns toward the front of the saw. b. Nevercontinethepiecebeingcutoff. Thatis, the piece NOTagainstthe fence, mitergauge or fixture. Never hold it, clamp it, touch it, or use length stops against it. It must be free to move. If confined, itcouldget wedged against the blade and cause a kickback or throwback. 5. Let the blade reach full speed before cutting. c. Never cut more than oneworkpiece at atime. d. Never turn your table saw "ON" before clearing everything except the workpiece and related support devices off the table. 4. Plan the way youwill pushthe workplecethrough. A. NEVER pull the workplece through. Start and finish the cut from the front of the table saw. B. NEVER put your fingers or hands in the path of the sawblade orother cutting tool. C. NEVER reach in back ofthe cutting tool with either hand to hold down or support the workpiece, remove wood scraps, orfor any other reason. D. AvoU hand positions where a sudden sl;p could cause fingers or hand to move into a sawblade or other cutting tool. E. DON'T OVERREACH. and balance. Always keep good footing F. Push the workpiece against the rotation of the blade. NEVER feed material into the cutting tool from the rear of the saw. G. Always push the workpiece all the way past the sawblade. H. As much as possible, keep your face and body to one side of the sawblade,out of linewith apossible kickback or throwback. L NEVERtumthesaw"ON"beforeclearingthetable of all tools, wood scraps, etc., except the workpiece and related feed or support devices for the cut planned. WHENEVER SAW BLADE IS SPINNING 3. Set the cutting tool as low as possible for the cut you're planning. 4. KEEP CHILDREN AWAY, All visitors should be kept asafedistancefrornwork. Make surebystanders are clear of the saw and workpiece. 6. DON'T FORCE TOOL. It will do the job better and saferat itsdesigned rate. Feed theworkpiece intothe blade only fast enough to let it cut without bogging down or binding. 7. Before freeing any jammed material: A. Turn switch "OFF", B. Unplug the saw. C. Wait for all moving parts to stop. D. Check blade, Spreader and Fence for proper alignrnent before starting, again. 8. To avoid throwback of cut off pieces; A, Use the Guard assembly. B To remove loose pieces beneath or trapped inside the guard: 1. rum saw "OFF". 2. Remove switch key. 3. Wait for blade to stop before lifting the Guard. ADDiTiONAL RIPTYPE INSTRUCTIONS 1. NEVER use the Miter Gauge when ripping. 2. Use a Push Stick whenever the fence is 2 or more inches from the blade. When thru sawing, use an Auxiliary Fence and Push Block whenever the Fence must be between 1/2 and 2 inches ofthe blade. Never thru saw ripcuts lessthan 1/2 inchwide. (See"BASIC SAW OPERATION - USING THE RIP FENCE" section.) 3. Never rip anything shorter than 10" long. 4. When using a Push Stick or Push Block, the trailing end of the board must be square. A Push Stick or Block against an uneven end could slip off or pushthe work away from the Fence. 5. A FEATHERBOARD can help guide the workpiece. See "BASIC SAW OPERAT{ON - USING THE RIP FENCE." Always use Featherboards for any non thru riptype cuts. _...-------- 24" second is enough to cause a severe Injury. 1. Before actually cutting with the saw, watch it while it runs for ashort while. If itmakes an unfamiliar noise or vibrates a lot, stop immediately. Turn the saw off. FOR CUTS KERFS ABOUT 5/16" APART BEFORE STARTING 1. TO avoid kickbacks and slips into the blade, make sure the Rip Fence is parallel to the sawblade. 2. Check the anti-kickback pawls. (See "BASIC SAW OPERATION - USING THE RIP FENCE.") The Pawls must stop a kickback once it has started. Replace or sharpen Anti-Kickback Pawls when points become dull. 3. Plastic and composition (like hardboard) materials may be cut on your saw. However, since these are usually quite hard and slippery, the Anti-Kickback Pawls may not stop a kickback. Therefore, be especially careful in your set-up and cutting procedures. WHILE CUTTING 1. To avoid kickbacks and slips into the blade, always push forward on the section of the wo rkpiece between the saw blade andthe Rip Fence. Never push forward on the piece being cut off. ADDITIONAL CROSSCUT iNSTRUCTIONS FOR TYPE CUTS BEFORE STARTING 1. NEVER use the Rip Fence when crosscutting. 2. An auxiliary wood facing attached to the Miter Gauge can help prevent workpiece twisting and throwbacks. Attach itto the holes provided. Make the facing long enough and big enough to support your work. Make sure, however, it will not interfere with the Sawblade Guard. (See page 26) 3. Use jigs or fixtures to help hold any piece too small to extend across the full length of the Miter Gauge face during the cut. This lets you properly hold the Miter Gauge and workpiece and helps keep your hands away from the blade. WHILE CUTTING 1. To avoid blade contact, always hold the Miter Gauge as shown in the "BASIC SAW OPERATIONS - USING THE MITER GAUGE." BEFORE LEAVING THE SAW 1. Turn the saw off. 2. Wait for blade to stop spinning. 3. Make workshop child-proof. Lock the shop. Disconnect master switches. Remove the yellow Switch Key. Store _ away from children and others not qualified to use the tool. 4. Unplug the saw. glossary of terms for woodworking Anti-Kickback Pawls (AKP) Device which, when properly maintained, is designed to stop the workpiece from being kicked back at the operator during dpping operation. Kickback An uncontrolled grabbing and throwing of the workpiece back toward the front of the saw. Arbor The shaft on which a cutting tool is mounted. Leading End The end of the workpiece which, during a rip type operation, is pushed into the cutting tool first. Crosscut A cutting or shaping operation made across the width of the workpiece. Molding A non through cut which produces a special shape in the workpiece used for joining or decoration. Dado A non through cut which produces a square sided notch or trough in the workpiece. Push Stick A device used to feed the workpiece through the saw during narrow ripping type operations and helps keep the operator's hands well away from the blade. Featherboard A device which can help guide workpieces during rip type operation. Freehand Performing a cut without using a Fence, Miter Gauge, fixture, hold down or other proper device to keep the workpiece from twisting during the cut. Gum A sticky, sap based residue tram wood products. Heel Misalignment of the blade. Kerr The amount of material removed by the blade in a through cut or the slot produced by the blade in a non through or partial cut. Push Block A device used for ripping type operations too narrow to allow use of a Push Stick. Rabbet A notch in the edge of a workpiece. Resin A sticky, sap base substance that has hardened. Ripping A cutting operation along the length of the workpiece. Revolutions Per Minute (RPM) The number of turns completed by a spinning object in one minute. glossary of terms for woodworking Sawblade Path The area ofthe workpiece or table top directly in linewith the part of the workpiece which will be, or has been, cut by the blade. Set The distance thatthe tip ofthe sawblade tooth isbent (or set) outward from the face of the blade. Throw-BaCk Throwing of pieces in a manner similar to a kickback. Thru-Sawing Any cutting operation where the blade extends completely though the thickness of the workpiece. Trailing End The workpiece end last cut by the blade in a ripping operation. Workpiece The item on which the cutting operation is being done. The surfaces of a workpiece are commonly referred to as faces, ends, and edges. motor specifications and electrical requirements This saw is designed to use a 3450 RPM motoronly. Do not use any motor that runs faster than 3450 RPM. It is wired for operation on 120 volts. 60 Hz., alternating current. IT MUST NOT BE CONVERTED TO OPERATE ON 230 VOLTS. CAUTION: Do not use blower or washing machine motors or any motor with an automatic reset overload protector as their use may be hazardous. For replacement motor, refer to parts list in this manual, CONNECTING OUTLET TO POWER SOURCE This saw must be grounded while in use to protect the operator from electrical shock. Itpower cord isworn or cut, of damaged in any way, have it replaced immediately. Your saw is wired for 120 volts and has a plug that looks like the one shown below. 3-PRONG occurs, there isthe potential of a secondary hazard, such as your hands contacting the sawblade. This saw is equipped with a 3-conductor cord and grounding type plug which has a grounding prong, approved by UndenNriters' Laboratories and the Canadian Standards Association. The ground conductor has a green lug and isattached to the tool housing at one end and to the ground prong in the attachment plug at the other end. This plug requires a mating 3-conductor grounding type outlet as shown. If the outlet you are planning to use for this saw is of the two prong type, DO NOT REMOVE OR ALTER THE GROUNDING PRONG IN ANY MANNER. Use an adapter as shownbelow and always connect the grounding lug to a known ground. It is recommended that you have a qualified electrician replace the TWO prong outlet with a properly grounded THREE prong outlet. GROUNDING PLUG 3-PRONG PLUG _'_ _ :._ / LUG I_ MAKE L _ _.-_= CONNECTED " l___ II KNOWN SURE THIS TO IS A GROUND .EC,.T,C'E ADAPTER Atemporary adapter, as shown, is available for connecting plugs to 2-prong receptacles. The green grounding lug extending from the adapter must be connected to a perrnanent ground such asto a properly grounded outlet box. This adapter should be used only until a properly If you are not sure that te plug can incur the plumbing, 1 H.P. MOTR 110 - 120V NOTE: The adapter illustrated is for use only if you already have a properly grounded 2-prong receptacle. The use of any extension cord will cause some loss of power. To keep this to a minimum and to prevent overheating and motor bum-out, use the following table to determine the minimum wire size (A.W.G.) extension cord. Extension Cord Length Wire Size A.W.G. 0 - 25 Feet 26 - 50 Feet 51 - 100 Feet No. 16 No. 14 No. 12 CHECK MOTOR Use only 3 wire extension cords which have 3-prong grounding type plugs and 3-prong receptacles which accept the plug on the saw. ROTATION The motor must rotate CLOCKWISE when viewed from the shaft end to which you wilt mount the pulley. (See page 21 .) If it does not, do not assemble or use saw until motor with right rotation is installed. contents Miter Gauge ......................................................... Blade Guard ......................................................... Table Insert .......................................................... Warranty .................................................................... 2 Safety instructions for Table Saw .......................... 2 Additional Instructionsfor Rip Type Cuts ............... 4 Additional Instructionsfor Cross Cut Type Cuts .... 5 Glossary .................................................................... 5 Motor Specifications and Electrical Requirements ...................................... 6 Connecting to Power Source Outlet ...................... 6 Motor Rotation ....................................................... 7 Unpacking and Checking Contents ........................ 8 Tools Needed ......................................................... 8 List of Loose Parts ................................................. 8 Assembly ................................................................ 10 Installing Handwheels .......................................... 10 Checking Table insert .......................................... 10 Checking Blade Squareness to Table ................. 10 Assembling Steel Legs ........................................ 11 Mounting Saw ...................................................... 11 Attaching and Assembling Table Extensions ....... 12 Mounting Switch .................................................. 13 Installing Right Front Rip Fence Guide Bar ......... 14 Installing Rear Fence Guide Bar .......................... 15 Aligning Rip Fence ............................................... 17 Self Aligning Spring Adjustment .......................... 17 Rip Fence Lock Lever Adjustment ....................... 18 Rip Fence Alignment Adjustment ........................ !8 Adjusting Rip Scale Pointer ................................. 19 installing Blade Guard ......................................... 19 Mounting the Motor .............................................. 21 Installing Belt Guard ............................................. 23 Plugging in Motor ................................................. 24 Getting to Know Your Saw .................................... 25 On.Off Switch ....................................................... 25 Elevation Handwheel ........................................... 26 Tilt Handwheel ..................................................... 26 Tilt Lock Handle ................................................... 26 Rip Fence ............................................................. 26 26 26 26 Removing and Installing Sawblade ...................... 27 Exact-I-Cut ........................................................... 27 Safety instructions for Basic Saw Operation ...... 28 Basic Saw Operation - Using the Miter Gauge .... 30 Work Helpers ....................................................... 30 Crosscutting ......................................................... 31 Repetitive Cutting ................................................ 32 Miter Cutting ......................................................... 32 Bevel Crosscutting ............................................... 33 Compound Miter Cutting ...................................... 33 Using the Rip Fence ............................................... 33 Ripping ................................................................ 34 Bevel Ripping ....................................................... 34 Using Featherboards for Thru Sawing ................. 36 Resawing ............................................................. 36 Cutting Panels ..................................................... 37 Rabbeting ............................................................ 37 Ploughing and Molding ........................................ 37 Dadoing ................................................................ 38 Molding Cutting .................................................... 38 Using Featherboards for Non Thru-Sawing ......... 38 Adjustments ........................................................... 39 Miter Gauge ......................................................... 39 Heeling Adjustment or Parallelism of Sawblade to Miter Gauge Groove .................................... 39 Blade Tilt, or Squareness of Blade to Table ........ 41 Tilt Mechanism ..................................................... 42 Maintenance ........................................................... 43 Lubrication .............................................................. 43 Recommended Accessories ................................. 43 Trouble Shooting ................................................... 44 Motor .................................................................... 44 Repair Parts ........ .................................................... 7 46 unpacking and checking contents TOOLS NEEDED Phillips COMBINATION Screwdriver Medium Screwdriver Small Screwdriver DRAW BOARD LIGHT LINE SQUARE ON ALONG THIS EDGE, MUST BE TRUE. STRAIGHT EDGE OF BOARD 3/4" THICK. THIS EDGE MUST BE PERFECTLY STRAIGHT. *_-, I Combination Square SIZE Sot 7116 Wrenches in. 112 In. 9/16 In. Screw 3/32 118 5/32 Wrenches In. in. in. Separate all parts from packing materials and check each one with the illustratbn and the list of Loose Parts to make certain all items are accounted for, before discarding any packing material. WARNING: If any parts are missing, do not attempt to assemblethe table saw, plug in the power cord or turn the switch or= until the missing parts are obtained and are Installed correctly. Remove the protective oilthat is applied to the table top and edgesof thetable. Use anyordinary household type grease and spot remover. WARNING: Toavoidfireor health hazard, never use gasoline, naptha, or similar highly volatile solvents. SHOULD BE NO GAP HERE WHEN SQUARE OVER IN DOTTED ffEM A B C D E H M Q R S T U Apply a coat of automobile wax to the table. Wipe all parts thoroughly with a clean, dry cloth. WARNING: Foryour own safety, neverconnect plug to power source outlet until a, assembly steps are complete, and you have read and understand the safety and operational Instructions. M G J AM F K L N 0 P OR OVERLAP IS FLIPPED POSITION, PART NAME QTY. Blade Guard and Spreader ........................... Rip Fence ...................................................... Owner's Manual ............................................ Cast Iron Table Extensions ........................... Miter Gauge .................................................. Rip Fence Guide Bar with Rip Scale (Front). Support, Motor Base ..................................... Rip Fence Guide Bar (Rear) ......................... Side Stiffener ................................................. Leg ................................................................ End Stiffener ................................................. Motor ............................................................. Bag of Loose Parts (Containing the following items) Outlet, On/Off with Key ................................. Handwheel .................................................... Bracket, "L" Mounting (Model 113298721)... Bag of Loose Parts ........................................ Bag of Loose Parts (Containing the following items) Wrench .......................................................... Belt, "V" 1/2 x 41 ........................................... Pulley, 1/2 dia. with 5/8 Bore ......................... Spreader, Rod ............................................... Blade Guard Support .................................... Spreader Support .......................................... 1 1 1 2 1 1 1 1 2 4 2 1 1 2 1 3 1 1 1 1 1 1 u (MODEL 113.298761) S (MODEL 113.298721) ITEM V W X Y Z X AA AA AA AA AA AA AB AB AC AC AC AD AE AF AL AA AB AB AB AC AC AF AG AH AA AB AC AF AJ AK PART NAME QTY. Bag of Loose Parts No. (Containing the following items} Belt and Pulley Guard ................................... 1 Belt Guard Clip "S". ....................................... 3 Screw, Pan Hd. 10-32 x 1/2 .......................... 3 Support, Belt Guard ...................................... 1 Belt Guard Support Bracket .......................... 1 Bag of Loose Parts ........................................ 2 Bag of Loose Parts (Containing the following items) Screw, Pan Hd. 10-32 x 3/4 .......................... 2 Screw, Hex Hd. 1/4-20 x 5/8 ......................... 2 Screw, Hex Hd. 5/16-18 x 5/8 ....................... 3 Screw, Hex Hd. 5/16-18 x 3/4 ....................... 5 Screw, Hex Hd. 5/16-18 x 1 .......................... 4 Screw, Hex Hd. 5/16-18 x 1-1/4 .................... 1 Screw, Hex Hd. 5/16-18 x 1-3/4 .................... 2 Nut, Hex 1/4-20 ............................................. 2 Nut, Hex Jam 5/16-18 ................................ 14 Lockwasher, External #10 ............................. 2 Lockwasher, External 1/4 .............................. 2 Lockwasher, External 5/16 .......................... 16 Carriage Bolt, 5/16-18 x 3/4 .......................... 4 Screw, Thumb 5/16-18 x 1 ............................ 1 Washer, 21164 x 5/8 x 1/16 ........................... 8 Bracket .......................................................... 2 Bag of Loose Parts (Containing the following items) Screw, Hex Hd. 5/16-18 x 1-1/4 .................... 4 Nut, Hex 1/4-20 ........................................... 24 Nut, Hex Jam 5/16-18 ................................... 4 Nut, Hex Jam 3/8-16 ..................................... 8 Lockwasher, External 1!4 ............................ 24 Lockwasher, External 5/16 ............................ 4 Washer, 11/32 x 11/16 x 1/16 ....................... 8 Screw, Truss Hd. 1/4-20 x 1/2 ..................... 24 Foot, Leveling 318 .......................................... 4 Bag of Loose Parts (Containing the following items) Screw, Hex Hd. 5/16-18 x 1-1/4 .................... 8 Nut, Heavy Hex Jam 5/16-18 ........................ 8 Lockwasher, External 5/16 ............................ 8 Washer, 11t32 x 11/16 x 1/16 ....................... 8 Bag of Loose Parts (Containing the following items) Spacer, Rip Fence Guide Bar ....................... 3 Tie, Wire ........................................................ 2 AB AE AF 0 AJ_ AK AC AG AD AH assembly Before mountingthe saw on legs, a stand or a bench, the Table Insert and Blade Squareness must be checked at this time. INSTALLING LOCKWASHER HANDWHEELS 1. Line up FLAT SPOTS on shaft and Handwheel, push Handwheel onto shaft. Install screw and Iockwasher to lock Handwheel on shaft. 10-32 X 314 IN. PHILLIPS HEAD SCREW ELEVATION HANDWHEEL CHECKING TABLE TILT HANDWHEEL INSERT 1. Insert should be flush with table top, Check as shown. Loosen flat head screw that holds Insert and adjust the four set screws as necessary. -tighten flat head screw. Do not tighten screw to the point where it deflects the Insert. 3/32 SETSCREW IN WRENCH 2. To remove Insert. A. Loosen Screw B Lift Insert from front end, and pull toward front of saw, 3, To replaceinsert. A. Place Insert into insert opening in table and push toward rear of saw to engage spring clip and until keyslot in insert will drop over screw. Tighten screw. B. Do not tighten screw to the point where it will deflect the Insert. CHECKING TABLE BLADE SQUARENESS TO MAKESURESQUARE ISNOTTOUCHING TIPOFTOOTH IMPORTANT: BLADE must be SQUARE (90 °) to TABLE, in order to proceed with assembly. 1. "rum Elevation Handwheelclockwise until blade isup 2. Check for BLADE SQUARENESS. / If blade is not square to table, adjust it at this time, Contents" section Refer to "Blade Tilt, or Squareness of Blade to Table" adjustment on page 39. 10 / ASSEMBUNG © @ STEEL LEGS 1. From among the loose parts, find the following hardware: *24 *24 *24 *8 *4 1/4-20 HEX NUT 1/4 IN EXTERNAL LOCKWASH ER 1/4-20 x 1/2 IN. TRUSS HEAD SCREW Truss Head Screws, 1/4-20 x 1/2" long Lockwasher, 1/4 External Hex Nuts, 1/4-20 Hex Nuts,318-16 Leveling Feet Items marked with an asterik (*) are shown actual size. 3/8 - 16 HEX NUT LEVELING FOOT 2. Assemble the legs as shown. Insert the Truss Head Screws through the holes in the legs, then through the holes in the Stiffeners. MAKE SURE THE SCREWS GO THROUGH THE HOLES IN THE SIDE STIFFENERS MARKED "X". ASSEMBLE SCREWS THROUGH HOLES MARKED "X" 3. Install the lockwasher, screw on the nuts but do not tighten until completely assembled. SIDE STIFFENER 4. Install Leveling Feet. END STIFFENER \ HEX _ MOUNTING SAW 1. From among the loose parts, find the following hardware. *4 *4 *4 *8 LEVELING HEX HEAD SCREW Hex Head Screws, 5/16-18 x 1-1/4" long Hex Nuts, 5/16-18 Lockwasher, 5/16 External Type Flat Washers, 11/32 x 11/16 x 1/16 5/16-18 HEX NUT Items marked with an astenl_ (*) are shown actual size. 5/16 IN EXTERNAL LOCKWASHER 11 FLAT WASHER NUTS FOOT assembly 2. Place saw on legs so that holes in bottom of saw line up with holes in top of legs. SAW 3. Install screws, washers, Iockwashers and nuts as shown. FLAT WASHER BASE ..----_ _ ! I ! END FLAT WASHER -----'_ LOCKWASHER STIFFENER'_ k i / 7/16 DIA. HOLES If you mount the saw on any other bench, make sure that there isan opening in the top ofthe bench the same size as the opening in the bottom of the saw so that the sawdust can drop through. Recommended working height is 33 to 37 inches from the top of the saw table to the floor. L 11-1/4 F T® OPENING_ 13 16 t 7_ \ / 13 \ \ 1t2 2-3/4 NOTE: All dimensions in inches ATTACHING TABLE AND G ASSEMBLING EXTENSIONS 1. From among the loose parts findthe following hardware: (Quantity indicated is for two extensions) *8 *8 *8 *8 HEX HEAD SCREW Hex Hd. Screw 5/16-18 x 1-1/4 Flat Washer External Lockwasher, 5/16 Hex Nut, 5/16;18 5/16-18 HEX NUT Items marked with an asterik (*) are shown actual size. ,5/16 IN EXTERNAL LOCKWASHER 12 FLAT WASHER 2. Insert four (4) 5/16-18 x 1-1/4 in. long screws through hole in each Extension. 3. Position extension against table so screws extend through hole in fable. 4. Install flat washers, Iockwashers, screws... DO NOT TIGHTEN. and nuts on the SAW 1 TABLE (REF) 2 \ 3 4 5. Line up the rear edge of extension with the rear edge of the table and top surface of the extension with the top of the table at the spots marked"X" in the drawing. Use a combination square to line-up these edges. SLIGHTLY TIGHTEN nuts with a 9/16" wrench. CHECK WITH SQUARE AT 2 PLACES MARKED WITH "X" 6. If adjustment is necessary you should tap the extension into position using a hammer and a block of wood. Make sure the rear edge of extension is still lined up with the rear edge of the table. Then firmly tighten nuts. 7. Repeat steps 2 thru 6 to install the other extension. / / MOUNTING SWITCH 1. From among loose parts find the following: *2 *2 *2 *2 5/16-18 x 3/4 HEX HEAD SCREW 2t/64 tN WASHER Hex Head Screw 5/16-18 x 3/4 Flatwashers, 21/64 x 5/8 x 1/16 External Lockwashers, 5/16 Hex Nuts, 5/16-18 5/16 IN HEX NUT Items marked with an asterik (*) are shown actual size. 13 5/16 IN EXTERNAL LOCK WASHER assembly JAM NUT 5/16-18 2. Insert two 3/4 inch screws though two flat washers then through holes in switch holes in switch. LOCKWASHER 3. Insert screws through holes eight and ten in front fence guide bar as illustrated. •.u,_.,, "_,.._ 4. Install two Iockwasher and nuts. Tighten nuts. /8TH J IOTH HOLE ". \ HOLE GUIDE FRONT (UPSIDE %%'--- BAR FENCE DOWN) WASHER t HEX HEAD SCREW 5/16-18 x 3/4 IN. INSTALUNG GUIDE BAR RIGHT FRONT RiP FENCE 5/16-18 x 1-!/4 iN HEX HEAD SCREW 1. From among the loose parts, find the following hardware; *2 "1 *4 *4 Hex Head Screws, 5/16-18 x 1-3/4 Hex Head Screws, 5/16-18 x 3/4 Lockwashers, 5/16 External Type Hex Nuts 5/16-18 *3 "1 *2 1 Spacers, 3/4 diameter x 1/2 long Hex Head Screw 5/16-18 x 1-1/4 Flat Washers 5/8 x 1/16 Bracket Items marked with an asterik (*) are shown actual size. 5/16 IN EXTERNAL LOCK WASHER HEX HD. SCREW 5/16 IN HEX NUT 5/16-18 x 3/4 IN 5/8 X 1/16 IN WASHER 3/4 IN, DIA. X 1/2 IN. SPACER .,_/ II BRACKET 2. Put the bracket against the right edge of the right extension so the bracket is lined up with the FIRST hole near the front of the extension. Insert a 3/4 long screw through a flat washer, through top hole in the bracket, and through the FIRST hole in the extension. Install a Iockwasher and nut on the screw. Tighten the nutonly slightly. HEX NU EXTERNAL LOCKWASHER HEX HEAD SCREW 5116-18 x 3/4 IN LEFT SIDE OF FRONT GUIDE BAR (GUIDE BAR I$ TO BE TURNED END FOR END AFTER SCREWS ARE INSTALLED) 3. Lay Guide Bars on saw table. TTH HOLE 3RD HOLE NOTE: The various holes in the Bar allow them to be positioned on the saw and also makes them adaptable to other models. 4. Insert a 1-3t4 inch/ong screwthrough the THIRDhole 5. Place spacers on screws. SCREW S/16-18 x 1-3/4 IN. \ 14 6. Turn front bar end for end and insert bolts through holes in middle and on right sides of front of saw table as illustrated. Install Iockwashers and nuts. DON'T SCREW NUTS ON ALL THE WAY, just get them started on the screws. 7. Insert 1-1/4 long hole in bracket. DON'T SCREW them started on iNSTALLING 1. screwthough slot in bar that matches Install spacer, Iockwasher and nut. NUTS ON ALL THE WAY, just get the screws. REAR FENCE GUIDE BAR From among the loose parts find the following: 1 *2 *2 *4 *4 *4 1 5/16-18 x 1 IN HEX HD. SCREW Bracket Hex Head Screws 5/16-18 x 1 Hex Head Screws 5/16-18 x 3/4 Flat Washers 5/8 x 1116 External Lockwashers 5/16 Hex Nuts, 5/16-18 Rear Fence Guide Bar 5/16 IN EXTERNAL LOCKWASHER Items marked with an asterik (*) are shown actual size. 5/16-18 x 3/4 HEx HEAD SCREW FLAT WASHER 5/16-18 HEX NUT REAR FENCE GUIDE BAR BRACKET REAR OF EXTENSION 2. Put the bracket against the right rear edge of the right extension sothe bracket is lined up with the FOURTH hole near the rear of the extension (see illustration). 4TH HOLE \ 3. Insert one of the 3/4 inch long screws through a flat washer, through the bracket, and through the FOU RTH hole inthe extension. Install a Iockwashe r and nut on IKET WASHER HEX NUT the screw. Tighten the nut only slightly. EXTERNAL LOCKWASH ER 4. Lay rear fence guide bar on the right rear side of the saw table as illustrated (as viewed from rear of the saw). Insert a 3/4 inch long screw through a flat washer and through the FIRST slot of the rear fence guide bar. Insert a I inch long screw through a flat washer and through the FIFTH slot. Insert a I inch long screw through a flat washer and through the SEVENTH slot. 7TH SLOT 5. Turn the fence guide bar end for end and inserttwo of the 1 inch long screwsthrough thetwo holes inthe left rear edge of the table. Insert the other 3/4 inch long screw through the bracket. Instal] a tockwasher and nut on bolts. DO NOT SCREW NUTS ON ALL THE WAY. just get them started on the screws. 5TH SLOT HEX HEAD SCREW 5/16-18 x 1 IN BACK OF SAW 15 5/16-18 x 3/4 HEX HEAD SCREW 1ST SLOT I HEX HEAD SCREW 5/16-18 x 3/4 IN, assembly 6. Slide the Bars so that screwsare in the MIDDLE oft he slotted holes. 7. PositionRipFenceoverMiterGaugeGroove, holding up the rear end while engaging front end with Bar. Lower Fence onto table. 8. Raise blade all the way up. 9. Carefully move Fence against blade. 8THICKNESSES OF PAPER 10. Move Front Bar until "0" mark on Rip Scale is approximately in line with tip of Pointer. 11. Move Front Bar upwards until Fence is approximately 1/32 inch above table. l-_Jhten screw at left end of Bar. NOTE: Fold a piece of newspaper making 8 thicknesses and place between Rip Fence and table to act as a spacer. This will hold the Fence off of the table approximately 1/32 inch. 12. Adjust Rear Bar so that the Fence is approximately 1/32 inch above table, make sure it is square with Miter Gauge Groove. Tighten screw at end of Bar. 8 THICKNESSES 13. Move Fenceto RIGHTedge of table. Make sure it is approximately 1/32 inch above table at front and rear and tighten screws. 16 ALIGNING RiP FENCE The Fence should slide easily alongthe Bare and always remain in alignment (parallel to sawblade and Miter Gauge Grooves). The alignment is maintained by a spring underneath the Fence which bears against the Front Guide Bar. To move the Fence, loosen the Lock Handle and grasp the Fence with one hand at the trent. For very close adjustments, grasp the Guide Bar with both hands and move the Fence with your thumbs. "_" / SELF ALIGNING SPRING ADJUSTMENT Place Fence on saw but DO NOT LOCK IT. Move the REAR END of the Fence slightlyto the right or left. When you release it, the Fence should=spring" back to its original position. If itdoes not, the spring pressure must be INCREASED. 1. Loosen the screws. 2. Move spring slightly toward front of Fence. Tighten screws. \ 17 assembly If the Fence does not slide easily along the Bars, the pressure of the spring can be REDUCED. 1. Loosen the screws. 2. Move spring slightly toward rear of Fence. Tighten screws. WARNING: Toavoid Injury from jarnsorklckbacks, be sure to push properly adjusted Lock Lever all the way down until the lever rests on the stop before using the Rip Fence. SPRING SLIDE ADJUST RiP FENCE LOCK LEVER SPRING TO PRESSURE ADJUSTMENT The Rip Fence Lock Lever, when locked down, should hold the Rip Fence securely, it should not be difficultto push down and lock. ADJUSTING If Lock Lever does not lock fence securely: 1. Raise Lock Lever. NUT FENCE HEAD 2. Tighten the adjusting nut using a small screwdriver until the lever, when locked, holds the Rip Fence securely. If Lock Lever is difficult to push down: 1. Raise Lock Lever. 2. Loosen the adjusting nut using a small screwdriver until the lever is easy to push down and holds the Rip Fence securely. RiP FENCE ALIGNMENT ADJUSTMENT 1. The Rip Fence must be PARALLEL with the sawblade and Miter Gauge Grooves. Move Fence until it is along side of Groove. DO NOT LOCK IT. It should be parallel to Groove. ff it is not; HEXSCREWS FENCE A. Loosen the two Hex Hd. Screws. B. Hold Fence head tightly against Bar. Move end of Fence so that it is parallel with Groove. C. Alternately tighten the screws. D. Recheck alignment. E. Repeat steps as needed. WARNING: A misallgned fence can cause kickbacks and jams. To avoid Injury, follow these irv structlons until the fence is properly aligned. 18 HEAD ADJUSTING RiP SCALE POINTER 1. Turn Elevation Handwheel clockwise until blade is up as high as it will go. IMPORTANT: BLADE must be SQUARE (90°) to TABLE, in order to ALIGN Rip Scale. LOCK HANDLE 2. Position Fence on right side of sawblade so that it touches the sides of the teeth, tighten Lock Handle. 3. Loosen screw holding the Pointer, adjust so that it points to "0" on the Rip Scale, tighten screw. NOTE: If you cannot adjust Pointer so that it points to "0", loosen the screws holding the Front Guide Bar and move the Guide Bar. INSTALLING BLADE GUARD 1. From among the loose parts, find: @ *2 Hex Head Screws, 1/4-20 x 5/8 1/4-20 *3 Hex Head Screws, 5/16-18 x 5!8 HEX NUT *2 Hex Head Screws, 5/16-18 x 1 *2 Hex Nuts, 1/4-20 *2 Lockwashers, 1/4 Extemal Type *2 Lockwashers, 5/16 ExternalType "1 Thumbscrew _161N. 1 Blade Guard Support EXTERNAL 1 Spreader Support LOCKWASHER 1 Spreader Rod Items marked with an astedk (*) are shown actual size. Q 1/4-20 X 5/8 IN. HEX HD. SCREW 5/16-18 X 5/8 IN. HEX HD. SCREW 5/16-18 X 1 IN. , HEX HD. SCREW 2. Before installing the Blade Guard, you must check the heeling adjustment (parallelism of sawblade to Miter Gauge Groove). The procedure for making this check and adjusting it are found in the "ADJUSTMENTS" secion of this manual. Refer to "HEELING ADJUSTMENTOR PARALLELISM OF SAW BLADE TO MITER GAUGE GROOVE." © 1/4 IN. EXTERNAL LOCKWASH ER BLADE GUARD SUPPPORT SPREADER ROD SPREADER SUPPORT BLADE ( SUPPORT \ 5/16-18 X 5/8 IN. HEX HD. SCREW 3. Lower the blade. 4. Screw the Motor Base Clamp Screws part way into cradle. Screw the 5/16-18 x 5/8 inch Hex Hd. screw into the Blade Guard Support. 5. Attach Blade Guard Support. SCREWS. DO NOT TIGHTEN 5/16.18X1 IN. ] HEX HD. SCREWS 5116-18 X 5/8 IN HEX HD. SCREWS 19 THUMBSCREW assemb|y THUMB SCREW \ \ SPREADER ROD 6. Insert Spreader Rod into Spreader Support until pin fits into notch. Insert Thumbscrew and tighten it. \ \ FLAT SURFACE \ SPREADER SUPPORT (INTO SUPPORT) 17 " U 7. Slide Spreader Rod into Blade Guard Support until end of Rod is even with edge of Support. Tighten Hex Head Screw in Support. 8. Attach Spreader to Spreader Support so that the edge of the Spreader is ever_with the edge of the Spreader Support. Tighten screws. 9. Raise Anti-Kickback Pawls (hold in place with a setscrew wrench - see below). AlignSpreader SQUARE to table, Tighten both 5/16-18 x 1 inch Hex Head Screws. 1/-2ONE\ I II II _L-""-.-.._ HD. SCREW ___\ 114 IN. LOCKWASHER _ II I.j'_Trr'" ,,,-,O.EX.UT SPREADER EDGE f EVEN WITH SPREADER I I II U EmDOFROD EVEN WiTH EDGE "_.%'_ _h_'_ - _ \ I_'__ /l_";) '/I , _t_J \/_--II _J/.i/" \\ v_l \\ \\ I t ,J,/_-'<'-"_---_A\ _ _._=1 _ I I _1 _.._._ 10. Raise blade all the way up, make sure it is square with table. 11. Raise Blade Guard. Lift up both Anti-Kickback Pawls. Insert one of the Setscrew Wrenches in the notches to hold the Pawlsout of the way. 13.Loosen Hex Head Screw in Guard Support and move Spreader so that it touches blade of square. Tighten screw. HE\ HD. SCREW I I I [ KERF WOOD 15.IMPORTANT: To work properly, the Spreader must always be PARALLEL to the sawblade and adjusted so the cut workplece will pass on either side at the Spreader without binding or skewing to the side. NOTE: The Spreader is thinner than the width of the cut (KERF) by approximately six thicknesses of paper. SPREADER ..__ -- . .... LOOKING DOWN ON SAW 16. Make two folds in a small piece (6 x 6 inch)of ordinary NEWSPAPER making three thicknesses. The folded paper will be used as a "spacing gauge". / 17.Place RipFence on table, CAREFULLY move it against blade so that it is parallel to the blade, and just TOUCHEStips of sawteeth. Tighten Rip Fence Lock Lever. FOLDED PAPER 18. Insert folded paper between Spreader and Fence. 19.Using 7/16 wrench loosen the 1/4-20 hex head screws so the Spreader can slide sideways. 20. Hold Spreader flat against Fence. using 7/16 inch wrench. Tighten screws 21.To remove Blade Guard and Spreader, loosen Thumbscrew. DO NOT LOOSEN OTHER SCREWS. This lets you remove and replace the Guard without disturbing the Spreader alignment. MOUNTING 7/16IN. WRENCH THE MOTOR KEY Model 113.298721 & 113.298761 Check Motor Rotation 1. The Motor must rotate CLOCKWISE when viewed from the 5/8 inch shaft. 2. MAKE SURE "KEY' IS REMOVED FROM SHAFT. 3. Place the Motor on your workbench or on the floor. 4. Plug the cord into a properly grounded outlet (See "MOTOR SPECIFICATIONS AND ELECTRICAL REQUIREMENTS" section) Notice the rotation of the shaft. If it is not turning CLOCKWISE, do not assemble or attempt to operate saw until motor with correct rotation is obtained, TION 518 IN. DIA, SHAFT 21 assembly 5. From among the loose parts, find the following hardware: *4 *4 *4 1 1 1 _ BELTGUARD "L_BRACKET Carriage Bolts, 5/16-18 x 3/4 Hex Nuts 5t16-18 Lockwashers, 5/16 External Type Motor Pulley Belt Guard "L" Bracket Belt Guard Support Bracket Items marked with an asterisk (*) are shown actual size. = == i ,=,,,,, H i , i= 5/16-18 x 3/4 IN CARRIAGE BOLT BELT GUARdeD MOTOR SUPPORT BRACKET PULLEY 5/16-18 HEX NUT 5/16 IN EXTERNAL LOCKWASHER ,1= POSITIONING MOTOR ON MOTOR MOUNTING BASE LOOSEN BOTH CRADLE CLAMP SCREWS Model 113.298761 1. Put the motor mounting base against the flat surface of a workbench. r.--- 2. Positionthe motor so the end with terminal cover is facing you. 3. Loosen both cradle clamp screws. 4. Put a square against the LEFT side of the motor and against the top of the workbench. 5. Turn the motor inside the cradle clamps until the top of both capacitors touch the square CAPACITORS" 6. Tighten bothcradle clamp screwsIo hold the motor in this position. MOTOR MOTOR MOUNTING BASE SQUARE WORK BENCH WARNING: Failure to properly Install motor may let workplece strike capacitor cover during bevel or compound miter cuts. =l MOUNTING MOTOR ON MOTOR BASE WELDED MOTOR MOUNTING BASE THESE TWO EDGES EVEN LOCKWASHER 5/16 IN. Model 113.298721 & 113.298761 1. Place Motoron MotorBase so that shaft is pointing to the right. Insert bolts through holes in Base, then through the Motor MountingBase. Installlockwashers and nuts, DO NOT TIGHTEN AT THIS TIME. CARRIAGE BOLT 5116-18 X 3/4 iN. 5/16-18 2. Position Motor so that edge of Motor Foot and Motor Base are even. Slide Motor allthe way to the RIGHT. Slip the long part of the "L" Bracket fully under the Motor so the short part is just under shaft (Model 113.298721 only). Tighten the fournuts. away from Motor. DO NOTTIGHTEN BELT GUARD SUPPORT INSERTED EVEN WITH MOTOR END HUB SETSCREW. 4. Install 3116 inchsquare key (furnished with Motor) in groovesin PulleyandMotorshaft. DONOTTIGHTEN SETSCREW. , INSTALUNG = "" PULLEY = 2. Lowerthe blade, install Belt on Saw Pulley and Motor BELT Pulley. Model 113.298721 & 113.298761 3. Sight along edges of both pulleys and move Motor Pulley so that belt is parallel to the edges of bol Pulleys. Tighten the set screw in the Motor Pulley. 1. Lift Motor and insert the TWO PINS on Motor Base into HOLES in Cradle. Push Motor in as far as itwill go. 22 4. iMPORTANT: Measurethe distance from end of Motor shaftto Pulley, Mark this dimension down; you will need it later when reinstalling the Pulley. 5. Make sure blade is 90°totable, raise it allthe way up. 6. Lift Motor untiledge ofwasher isevenwith end of slot tighten pivotscrew. Inthis position, pull Motor toward you (pins will slide out of Cradle) until Belt is TIGHT, tighten the two Motor Base Clamp Screws. EDGE OF WASHER EVEN WITH END OF SLOT 7. Loosen Pivot Screw slightly. 8. Lower the saw blade all the way down. k 9. iMPORTANT: Motor should pivot freely downward as blade is lowered. If it does not, LOOSEN the Pivot Screw some more. MOTOR BASE CLAMP SCREWS_ 10. Pivot Screw must be adjusted only tight enough to allow Motor to pivot FREELY as blade is raised and lowered. This will maintain constant tension on Belt. SCREW 11. Put your hand around the belt half way between the two Pulleys and squeeze Belt until two sides of Belt touch, The Motorshould move freely as you squeeze the Belt. If Motor does not move freely, Belt tension must be readjusted. / "L"BRACKET MOTOR PULLEY = INSTALUNG BELT GUARD Model 113.298721 1. Remove the Belt and Motor Pulley. PIVOT -SCREW 2. Screws furnished with Guard are "Self Threading". Screwthem into holesin BeltGuard SupportBracket, then remove them. 3. Position Belt Guard Support Bracket and Belt Guard Support as shown and install the screws. Make sure Motor shaft is in CENTER of hole in Support. BELT GUARD "L" BRACKET TWO HOLES TOGETHER CLOSEST BELT GUARD SUPPORT oEL, oo,°o SUPPO.T ..ACKET BELT INSTALLING GUARD SELF-THRSADING SCREW SUPPORT BELT GUARD Model 113.298761 BELT GUARD 1. Remove the Belt and Motor Pulley. 2. Screws furnished with Guard are Serf Threading." Screw them into holes in Belt Guard Support Bracket, then remove them, \ PIVOT SCREW 3. Position Belt Guard Support Bracket and Belt Guard Support as shown and install the screws. Make sure Motor Shaft is in CENTER of hole in support. '1 TWO HOLES TOGETHER CLOSEST / CENTERED BELT GUARD SUPPORT BRACKET BELT GUARD SUPPORT OPENING assembly iNSTALLiNG BELT GUARD Model 113.298721 & 113.298761 BELT GUARD _ CLIPS 1. install three Clips (furnished with Guard) 90° apart starting with one Clip at the end of the Guard as shown. LONG END of Clip facing AWAY from you. N LONG END BELT 2. Reinstall Motor Pulley the same way it waswhen you aligned the Belt, 3. Place Belt on Saw Pulley. Insert end of Bell through opening in END of Guard. 4. Slip Belt over Motor Pulley. 5. Press Guard onto Support sothat bottom of Guard is approximately 3/4 inch away from Belt. NOTE: To remove Guard, lift up on LONG TABS of Clips, pull Guard outward. The Clips should remain on the Belt guard Support. 3/4 iN. PLUGGING iN MOTOR 1. From among the loose parts find: 2 Wire Ties 2. Route Motor Cord along dghtside ofcabinet and snap ties in 1/4 inch bole in side of cabinet. Secure cord in wire ties, 3. Plug Motor cord into outlet on side of switch box. WIRE TIES EXTENSION REMOVED FOR PICTURE CLARITY 24 getting to know your saw 9 SAWBLADE J S TABLE |0 6 MITER 7 BLADE GUARD INSERT EXACT-I-CUT ANTIKICKBACK PAWLS GAUGE RiP FENCE HOLES; ATTACHING RiP LOCK 4 FENCE HANDLE TILT LOCK HANDLE (UNDERNEATH TABLE) 2 ELEVATION HANDWHEEL 3 1 ON-OFF ON-OFF TiLT HANDWHEEL SWITCH SWITCH CAUTION: Before turning switch "ON", make sure the blade guard Is correctly Installed and operaUng properly. The On-Off Switch has a locking feature. THIS FEATURE IS INTENDED TO PREVENT UNAUTHORIZEDAND POSSIBLE HAZARDOUS USE BY CHILDREN AND OTHERS. A. To turn saw ON, stand to either side ot the blade, never in line with it, insert finger under switch lever and pull END of lever out. (YELLOW After turning switch ON, always allow the blade to come up to full speed before cutting. Do not cycle the Motor Switch on and oft rapidly, as this may cause the sawblade to loosen. In the event this should ever occur, allow the sawblade to come to a complete stop and retighten the arbor nut normally, not excessively. Never leave the saw while the power in =ON", B. Totum saw OFF, PUSH leverin. Never leave the saw untilthe cutting tool has come to a complete stop. C. To lock switch in OFF position, hold switch IN with one hand, REMOVE key with other hand. WARNING: For your own safety, lower blade or other cutting tool below table surface. (If blade Is Ulted. return It to vertical, 90 °, position). Always lock the switch "OFF". When saw Is not in use, remove key and keep it in a safe place. Also, in the event of a power failure (all ofyour,ghts go out) turn switch off, lock It and remove the key. This will prevent the saw from starting up again when the power comes back on, 25 KEY PLASTIC) FOR FACING getting to know your saw If necessary, the Miter Gauge head can then be swiveled slightlyto compensate and then locked. 2 ELEVATION HANDWHEEL ... elevates or Iowersthe blade, Turnclockwiseto elevate, counterclockwise to lower. 3 TILT HANDWHEEL...tilts the blade for bevel cutting. Turn clockwise to tilt toward left, counterclockwise to tilt toward dght. Slots are provided in the Miter Gauge for attaching an Auxiliary Facing to make it easier to cut long pieces. Be positive Facing does not interfere with the proper operation of the Sawblade Guard. 4 5 Select a suitable piece of smooth straight wood, ddll two holes through it and attach it with screws. When the blade is tilted to the LEFT as far as itwill go, it should be at 45" to the table and the bevel pointer should point 45 °. NOTE: There are LIMIT STOPS inside the saw which prevent the blade from tilting beyond 45 ° to the LEFT and 90° to the RIGHT. ( See "ADJUSTMENT,<;AND ALIGNMENTS"section"BLADE TILT, OR SQUARENESS OF BLADE TO TABLE"). TILT LOCK HANDLE... locks the blade inthe desired tilt position. To loosen, turn counterclockwise. Push handle in and turn it to another position if necessary in order to tighten or loosen. NOTE: When bevel crosscutting, attach Facing so that it extendsto the dght of the Miter Gauge and use the Miter Gauge in the groove to the righl of the blade. FACING STb.PI. RIP FENCE... islocked in place by pushing the Lock Lever down until the lever rests on the stop. To move the Fence, lift the Lock Lever and grasp the Fence with one hand at the front. 7 Holes are provided in the Rip Fence for attaching a wood facing when using the Dado Head, or Molding Head. Select a piece of smooth straight wood approximately 3/4 inch thick, and the same size as the Rip Fence. BLADEGUARD...must always be in place and working properly for all thru-sawing cuts. That is, all cuts where the blade cuts completely through the workpiece. When replacing the Guard, make sure the PIN inthe Rod engages with the NOTCH in the Spreader Support. Make sure Thumbscrew is tightened securely. FACING t 8 TABLE INSERT... is removable for removing or installing blades or other cutting tools. \ 6 FO.STO..,. I I- To remove the Guard for special operations, loosen the Thumbscrew and slide the Guard off of the Rod. DO NOT DISTURB THE SETTING OF THE ROD. Attach it to the Fence with three Round Head #10 Wood Screws, 2 inches long. TO removethe facing, loosen the screws, slide the facing forward and pull the screws through the round holes. WOOD +s+soT \ \ / MITER GAUGE .., headislockedin positionfor crosscutting or rnitedng by tighteningthe Lock Knob. ALWAYS LOCK IT SECURELY WHEN IN USE. SCREW Gauge to cut miters. NOTE: The slots for the Stop Pin and the graduations are manufactured to very close tolerances which provide accuracy for average woodworking. In some cases where extreme accuracy is required, when making angle cuts. forexample, make a trial cut and then recheck it. 26 A, Lower the blade below the table surface. B. F_aiseBlade Guard. C. Loosen screw. D. Lift insert from front end, and pull toward front of saw. NEVER OPERATE THE SAW WITHOUT THE PROPER INSERT IN PLACE. USE THE SAWBLADE INSERT WHEN SAWING. USE THE COMBINATION DADO MOLDING INSERT WHEN USING A DADO OR MOLDING HEAD. REMOVING SAWBLADE AND iNSTALLiNG WARNING: For your own safety, turn switch "OFF"and remove plug from power sourceoutlet before removing or installing sawblade. A. Raise Blade Guard, remove Insert. B; TO REMOVE Blade, place a blockofwood against front of Blade, PULL arbor wrench toward you to LOOSEN arbor nut. NUT WOOD BLOCK BLADE GUARD NOT SHOWN FOR PICTURE CLARITY C. To TIGHTEN arbor nut, place a block of wood against rear of Blade, PUSH wrench away from you. BLADE GUARD NOT SHOWN PICTURE CLARIFY When installingthe Blade, make sure the teeth are pointing toward the front of the saw and that the Blade and Collars are clean, and free from any burrs. The HOLLOW side of the collar must be against the Blade. Always tighten the arbor nut securely. ICH NOTE: When using the Dado or Molding Head, it is not necessary to install the loose Collar. OR NUT To replace insert. LOOSE COLLAR Place insert into opening in table and push toward rear of saw to engage Spring Clip and until keyslot in insert will drop over screw. Tighten screw. ARBOR Do not tighten screw to the point where itwill deflect the insert. <3 TEETH POINTING FRONT OF SAW ._ ._ _' TO ---._, ,_.._ _ :\ , ARBORI _.:?__._ 10 EXACT-I-CUT The "yellow" Plastic Disc imbedded in the table En front of the sawblade, is provided for marking the location of the 'sawcut" on the workpiece. A. Check Disc. If it is above table surface, place a piece of hardwood on top of it and tap it down. B. With blade 90 ° (square to table) cross cut a piece of wood. C. Pull Miter Gauge back until wood is over Disc. Using a sharp pencil, mark a line on Disc. BLADE GUARD NOT SHOWN FOR PICTURE CLARITY D. With Miter Gauge in fight hand groove, follow same procedure and mark another line on Disc. E. These lines indicate the -path" of the cut (ken') made by the sawblade. F. When cutting the workpiece, line up mark on workpiece with line on Disc. 27 NUT safety instructions for basic saw operations BEFORE EACH USE: 1. Inspect your saw. 5. Adjust table inserts flush with the table top. NEVER use the saw without the proper insert. A. To avoid injuryfrom accidental starting, unplug the saw, turn the switch off and remove the Switch Key before raising or removing the Guard, changing the cutting tool, changing the setup or adjusting anything. 6. Make sure all clamps and locks are tight and no parts have any excessive play. 2. Keep work area clean A. Cluttered areas and benches invite accidents. Floor must not be slippery from wax or sawdust. B. Check for alignment of moving pads, binding of moving pads, breakage of pads, mounting, and any other conditions that may affect the way it works. If any part is missing, bent, or broken in any way, or any electrical parts don't work properly, turn the saw off and unplug the saw. B. To avoid burns orother fire damage, never use the saw near flammable liquids, vapors or gases. C. To avoid injury frorn accidental blade contact, don't do layout, assembly, or setup work on the table while the blade is spinning. It could cut or throw anything hitting the blade. C. Replace damaged, missing, or failed parts before using the saw again. Plan aheadto protect your eyes, hands, face, ears. D. Use the Sawblade Guard, Spreader, and AntiKickback Pawls for any thin-sawing (whenever the blade comes through the top of the workpiece). Make sure the Pawlswork properly. Makesurethe Spreader is in line with the sawblade. AVOID ACCIDENTAL STARTING - Make sure switch is "OFF" before plugging saw in. 3. Plan your work A. USE THE RIGHT TOOL - Don't force tool or attachment to do a job it was not designed for. E. REMOVE ADJUSTING KEYS AND WRENCH ES. Form habit of checking for and removing keys and adjusting wrenches from tool before turning it on. B. Dress for safety: 1. Do not wear loose clothing, gloves, neckties or jewelry (rings, wristwatches). They can get caught and draw you into moving pads. F. To avoid injury from jams, slips or thrown pieces (kickback and throwback): 1. USE ONLY RECOMMENDED ACCESSORIES (See page 44). Follow the instructions that come with the accessories. Using other accessories may be dangerous. 2. Wear nonslip footwear. 3, Tie back long hair. 4. Roll long sleeves above the elbow. 2. Choose"the right blade or cutting accessory for the material and the type of cutting you plan to do. 5. Noise levels vary widely. To avoid possible head ng damage, wear ear plugs or muffs when using saw for long periods of time. 6. Any power saw can throw foreign objects into the eyes. This can cause permanent eye damage. Wear safety goggles (not glasses) that comply with ANSI Z87.1 (shown on package). Everyday eyeglasses have only impact resistant lenses. They are not safety glasses. Safety goggles are available at Sears retail catalog stores. Glasses or goggles not in compliance with ANSI Z87.1 could seriously hurt you when they break. 3. Never use grinding wheels, abrasive cut-off wheels, friction wheels (metal slitting blades) wire wheels or buffing wheel. Theycan fly apart explosively. 4. Choose and inspect your cutting tool carefully. a. To avoid cuttingtoolfailure and thrown shrapnel (broken pieces of blade), use only 10" or smaller blades or other cutting tools marked for speeds of 3450 rpm or higher. b. Always use unbroken, balanced blades designed to fit this saw's 5t8 inch arbor. JR c. When thru-sawing (making cuts where the blade comes through the workpiece top), always use a t 0 inch diameter blade. This keeps the Spreader in closest to the bade. d. Donor overtighten arbor nuL Use arbor enches to snug it securely. e; Use onlysharp blades with properly set teeth, Consult aprofessionalblade sharpenerwhen 7. For dusty operations, wear a dust mask along with t he safety goggles. C. Inspect your workpiece. Make sure there are no nails or foreign objects in the part of the workpiece to be cut. in doubt, f. Keep blades clean of gum and resin, 28 D. Plan your cut to avoid KICKBACKS and THROWBACKS - when a part or all of the workpiece binds on the blade and is thrown violently back toward the front of the saw. F. Push the workpiece against the rotation of the blade. NEVER feed material into the cutting tool from the rear of the saw. G.Always push the workpiece all the way past the sawblade. f. Never cut FREEHAND: Always use either a Rip Fence, Miter Gauge or fixture to position and guide the work, so it won't twist, bind on the blade and kickback. H. As much as possible, keep your face and body to one side of the sawblade, out of line with a possible kickback or throwback. 2. Make sure there's no debris between the work- I. NEVER turn the saw"ON"before clearing the table of all tools, wood scraps, etc., except the workpiece and related feed or support devices for the cut planned. piece and its supports. 3. Whencutting irregularlyshapedworkpieces, plan your work so it will not slip and pinch the blade: a. A piece of molding, for example, must lie flat or be held by a fixture or jig that will not let it twist, rock or slip while being cut. Use jigs or fixtures where needed to prevent workpiece shifting. WHENEVER SAW BLADE WARNING: Don't let familiarity (gained from frequent use of your table saw) cause a careless mistake. Always remember that a careless fraction of a second is enough to cause a severe injury. b. Use a different, better suited type of tool for work that can't be made stable. 1. Before actually cutting with the saw, watch it while it runs for a short while. If it makes an unfamiliar noise or vibrates a lot, stop immediately. Turn the saw off. Unplugthe saw. Do not restart untiltinding andfixing the problem. 4. Use extra caution with large, very small or awkward workpieces: a. Use extra supports (tables, saw horses blocks, etc.) for any workpieces large enough to tip when not held down to the table top. NEVER useanother person as a substitute for a Table Extension, or as additional support for a workpiece that is longer or wider than the basic saw table, or to help feed, support or pull the workpiece. 2. Make sure the top of the arbor or cutting tool turns toward the front of the saw. 3. Set the cutting tool as low as possible for the cut you're planning. 4. KEEP CHILDREN AWAY. All visitors should be kept a safe distance from work. Make sure bystanders are clear of the saw and workpiece. b. Neverconfinethepiecebeingcutoff. That is, the piece NOT againstthe Fence, MiterGauge or fixture. Never hold it, clamp it, touch it, or use length stops against it. It must be free to move. Ifconfined, itcouldgetwedged against the blade and cause a kickback or throwback. 5. Let the blade reach full speed before cutting. 6. DON'T FORCE TOOL. It will do the ._obbetter and safer at its designed rate. Feed the workpiece intothe blade only fast enough to let it cut without bogging down or binding. 7. Before freeing any jammed material: c. Never cut more than one workpiece at a time. A. Turn switch "OFF". d. Never turn your table saw "ON" before clearing everything except the workpiece and related support devices off the table. B. Unplug the saw. 4. Planthewayyouwill IS SPINNING C. Wait for all moving parts to stop. D. Checkblade, Spreader and Fence for proper alignment before starting, again. pushtheworkplecethrough. A. NEVER pug the workpiece through. Start and finish the cut from the front of the table saw. 8. To avoid throwback of cut off pieces; A. Use the Guard Assembly. B. NEVER put your fingers or hands in the path of the sawblade or other cutting tool. B. To remove loose pieces beneath or trapped inside the Guard: C. NEVER reach in back of the cuttingtoolwith either hand to hold-down or support the workpiece, remove wood scraps, or for any other reason. 1; Turn saw "OFF". 2. Remove Switch Key. 3. Wait for blade to stop before lifting the Guard. D. Avoid awkward operations and hand positions where a sudden slip could cause fingers or hand to move into a sawblade or other cutting tool. E. DONq" OVERREACH. Always keep good footing and balance. 29 safety for basic saw operations BEFORE LEAVING THE SAW nect master switches. Remove the yellow Switch Key. Store it away from children and others not qualified to use the tool. 1. Turn the saw off, 2. Wait for blade to stop spinning. 4. Unplug the saw. 3. Make workshop child-proof. Lock the shop. Disconi i,,i basic saw operation - using the miter gauge CROSSCUTTING, MITER CUTTING, BEVEL CUTTING, COMPOUND MITER CUI-rlNG and when RABBETING across the end of a narrow workpiece, the MITER GAUGE IS USED. 2. An auxiliarywood facing attached to the Miter Gauge can help preventworkpiece twisting and throwback s. Attach it to the holes provided. Make the facing long enough and big enough to support yourwork. Make sure, however, itwill not interfere with the sawblade guard. WARNING: For your own safety, aNvays observe the following safety precautions in addition to the safety instructions on pages 2, 3, 4, 5, 28, 29 & 30. ADDITIONAL SAFETY INSTRUCTIONS 3. Use jigs or fixtures to help hold any piece too small to extend across the full length of the Miter Gauge face during the cut. This lets you properly hold the Miter Gauge and workpiece and helps keep your hands away from the blade. FOR CROSS CUT TYPE CUTS While Cutting: Before S_rting: 1. To avoid blade contact, always hold the Miter Gauge as shown in the "BASIC SAW OPERATIONS USING THE MITER GAUGE." 1. Never use the Rip Fence when crosscutting, i iii SLIGHTLY LESS THAN THICKNESS OF WORKPIECE WORK HELPERS uP TO 3/8" Before cutting any wood on your saw, study all of the "Basic Saw Operations." -'F--'C 1-5/8 _' Notice that in order to make some of the cuts, it is necessary to use certain devices, "Work Helpers", like the Push Stick, the Push Blockandthe Auxiliary Fence/ Work Support, which you can make yourself. %. 1/2_ i _ \ 45 ° NOTCH NOTE: After you have made afew practice cuts, make up these "helpers"before starting any projects. Make the "Push Stick" first. All dimensions in inches PUSH STICK THESE EDGES MUST BE PARALLEL PUSH STICK AND PUSH BLOCK Make the Push Stick using a piece of 1 x 2. \ Make the Push Blockusing a piece of 3/8 in. and 3/4 in. plywood. 3/8 The small piece of wood 3/8 x 3/8 x 1-1!2 inches should be GLUED tothe plywood. DO NOT USE NAILS. This is to prevent dulling the sawblade in the event you mistakenly cut intothe Push Block. 5-1/8 3/8 NOTE: All dimensions in inches FUSH BLOCK Position the handle in the center of the plywood and fastentogetherwith glue and woodscrews. 3/4 PLYWOOD AUXILIARY FENCE/WORK SUPPOFIT NOTE: Since the Push BloCkis used with the Auxiliary Fence, the 4-3/4 inches dimensions must be held identical on both the pieces. 5-,1!2 NOTE AUXILIARY 3O FENCE/WORK SUPPORT 3/8 PLYWOOD .YWOOD AUXILIARY PANEL WORK SUPPORT 3-5/8 Make using a piece of 3/4" and 3/8" plywood. Fasten together wtih glue and wood screws. Use this Auxiliary Panel Work Support only when cutting large panels that require the Rip Fence to be positioned past the exposed side of the extension. FACE & EDGE MUST BE PARALLEL 3/8 PLYWOOD NOTE: All dimension in inches AUXILIARY PANEL/WORK SUPPORT CROSSCUTTING Crosscut- A cutting or shaping operation made across the width of the workpiece. The graduations on the Miter Gauge provide accuracy lor average woodworking. In some cases where extreme accuracy is required, when making angle cuts, for example, make a trial cut and then recheck it with an accurate square, or protractor. ._SANDPAPER If necessary, the Miter Gauge head can be swiveled slightly to compensate for any inaccuracy. NOTE: The space betweenthe Miter Gauge Bar andthe groove in the table isheld to a minimum dudng manufacturing. For maximum accuracy when using the Miter Gauge, always '1avor"one side of the groove in the table. In other words, don't move the Miter Gauge from side to side while cutting, but keep one side of the bar riding against one side of the groove. the table. Make sure it is locked. WARNING: To avoid blade contact or kickback, hold the Miter Gauge properly. When using the Miter Gauge in the LEFT hand groove, hold the workpiece firmly against the Miter Gauge head with your left hand, and grip the lock handle with your right. NOTE: Glue a piece of sandpaperto the face ofthe Miter Gauge head. This will help prevent the workpiece from "creeping" while it is being cut. The Hold-Down Clamp (optional accessory) should be used on the Miter Gauge for greater accuracy. When using the RIGHT hand groove, hold the workpiece with yourright hand and the Lock Handle with your left hand. The Miter Gauge may be used in either of the grooves in \ When cutting long workpieces, invert Auxiliary Panel/ Work Support and position it on top of the Guide Bars to support the workpiece as near to the end as possible. If this does not adequately supportthe workpiece, you can make a simple support by clamping a piece of plywood to a sawhorse. (See illustration above) AUXILIARY FENCE/ WORK SUPPORT Use the Hold-Down Clamp (optional accessory) on the Miter Gauge for greater accuracy. 31 \ basic saw operation REPETITIVE LEFT HAND REMOVED "\ FOR PICTURE CLARITY \ CUTTING REPETITIVE CUTTING is known as cutting a quantity of pieces the same length without having to mark each piece. 1. Use the Stop Rods (optional accessory) only for cutting duplicate pieces 6 inches long and longer. 2. Foitow all safety precautions and operational instructions for cross cutting. When making repetitive cuts from a long workpiece, make sure it is adequately suppoded. Use the Hold-Down Clamp (optional accessory) on the Miter Gauge for greater accuracy. WORK i i 3. NEVER USE THE RIP FENCE AS A LENGTH STOP BECAUSE THE CUT-OFF PIECE COULD BIND BETWEEN THE FENC E AN D TH E BLADE CA USIN G A KICKBACK. 4. When making repetitive cuts shorter than 6 inches, clamp a block ofwood 2 inches long to the table to act as a length stop. Do not clamp directly to the bottom edge of the table because the "swivel" of the clamp will not grip properly. Place a small block of wood between the bottom edge of the table and the "C" clamp, CAUTION: When clamping the block, make sure that the end of the block Is well In front of the sawblade. Be sure it is clamped securely. 5. SrK:lethe workpiece along the Miter Gauge unt_ it touches the block, hold itsecurely or clamp itwith the Hold-Down Clamp (optional accessory). 6. Make the cut, pull the workpiece back, turn the saw off, wait for Blade to stop and remove cut off piece before continuing. = MITER cu'ri'ING MITER CUTTING is known as cutting wood at an angle other than 90 ° with the edge of the wood. Follow the same procedure as you would for crosscutting. Adjust the Miter Gauge to the desired angle, and lock it. The Miter Gauge may be used in either ofthe grooves in the table. When using the Miter Gauge in the LEFT hand groove, hold the wo_ece firmly against the Miter Gauge head with your left hand, and gdp the Lock Handle with your right. Whenusing the RIGHThandgroove, holdthe workplece with your right hand and the Knob with your lefl hand. Use the Hold-Down Clamp (optional accesson/) on the Miter Gauge for greater accuracy. 32 SUPPORT BEVEL CROSSCUTTING BEVEL CROSSCUTTING is the same as crosscutting except that the wood is also cut at an angle, other than 90° with the flat side of the wood. Adjust the blade to the desired angle. Use the Miter Gauge in the groove to the RIGHT of the blade. It cannot be used in the groove to the LEFT because the Blade Guard will interfere. Hold the workpiece with your right hand and the Lock Handle with your left hand. Use the Auxiliary FenceNVork Support for additional support of the workpiece, Lay itacross the Guide Bars to support the workpiece as near to the end as possible, Use the Hold-Down Clamp (optional accessory) on the Miter Gauge for greater accuracy. COMPOUND MITER CUTTING COMPOUND MITER CUTTING is a combination of miter cutting and bevel crosscutting. The cut is made at an angle other than 90 ° to boththe edge and the flat side of the wood. Adjust the Miter Gauge and the blade to the desired angle. Make sure Miter Gauge is locked. 5. A FEATHERBOARD using the rip fence RIPPING, BEVEL RIPPING, RESAWlNG AND RABBETING are performed using the RIP FENCE together with the AUXILIARY FENCE/WORK SUPPORT, PUSH STICK OR PUSH BLOCK. KERFS ABOUT 5/16" APART 4-1/' WARNING: Foryourown safety, always observe the following safety precautions in addition to the safety instructions on pages 2, 3, 4, 5, 28, 29 & 30. ADDmONAL SAFETY INSTRUCTIONS can help guide the workpiece. Before staring: 1. To avoid kickbacks and slips into the blade, make sure the Rip Fence is parallel to the sawblade, FOR 2. Check the Anti-Kickback Pawls. The Pawls must stop a kickback once it has started. Replace or sharpen Anti-Kickback Pawls when points become dull. RiP TYPE CUTS 1. NEVER use the Miter Gauge when ripping. 2. Use a Push Stick whenever the fence is 2 or more 3. Plastic and composition (like hardboard) materials may be cut on your saw. However, since these are usually quite hard and slippery, the Anti-Kickback Pawls may not stop a kickback. Therefore, be especially careful in your set-up and cutting procedures. inches from the blade. When thru-sawing, use an Auxiliary Fence and Push Biockwhenever the Fence must be between 1/2 inch and 2 inches of the blade. Never thru-saw ripcuts less than 1/2 inchwide. While cutting: 3. When using a Push Stick or Push Block, the trailing end of the board must be square. A Push Stick or Block againstan uneven end could slipoff or push the work away from the fence. 1. To avoid kickbacks and slips into the blade, a_ways push forward on the section of the wo rkpiece between the saw blade and the Rip Fence. Never pushforward on the piece being cut off. 4. Never rip anything shorter than 10 inches long. 33 basic saw operation ALWAYS SUPPORT LONG WORKPIECES RIPPING Ripping - A cutting or shaping operation along the length of the workpiece. Position the Fence to the desired WIDTH OF RiP and lock in place. Before starting to alp,be sure: 1. Rip Fence is parallel to sawblade. 2. Spreader is properly aligned with sawblade. 3. Anti-Kickback Pawls are functioning properly. When ripping LONG BOARDS or LARGE PANELS, always use a work support. A simple one can be made by clamping a piece of plywood to a sawhorse. USING FEATHERBOARDS SAWING FOR THRU Featherboards are NOT employed for thru-sawing operations when using the Miter Gauge. Featherbaords are used to keep the work in contact with the Fence and table as shown, and to help stop kickbacks. Add 7-1/2 inches high flat facing board to the Fence, the full length of the Fence. Mount Featherboards to Fence and table as shown, so that leading edges of Featherboards will supporl workpiece. WARNING: Make surethe Featherboard against the edge presses only onthe uncut portion (forward o! the blade), it might otherwise pinch the blade In the kerr and cause a kickback. "C" CLAMPS FEATHERBOARD CLAMPS FEATHERBOARD Before starting the operation (switch =OFF" and cutter below table sudace): WORK 1, Install Featherboards so they exert pressure on the workpieoe; be positive they are secure, and 2. Make sure by trial that the Featherboards will stop a kickback if one should occur. 34 SUPPORT BEVEL RiPPiNG When bevel ripping material 6 inches or narrower, use Fence on the right side of the blade ONLY. This will provide more space between the Fence andt he sawblade for use of a Push Stick. If the Fence is mounted to the left, the Sawblade Guard may interfere with proper use of a Push Stick. Keep your hands out of the blade path. Feed the workpiece by pushing forward only on the part of the workpiece that will pass between the blade and fence. Stop your thumbs at the front edge of the table. Finishthe cut with the appropriate pusher. Once the tralUng end is on the table: When"WI DTH OF RiP" is 2 incheswide or more, use the Push Stick to finish pushing the work all the way past the blade. When thru-sawing a rip 1/2 inch to 2 inches wide, the Push Stick CANNOT be used because the Guard will interfere. USE the Auxiliary Fence/Work Support and Push Block. Attach Auxiliary Fence/Work Support to Rip Fence with two "C" clamps. 35 basic saw operation Feed the work,piece by hand along the Auxiliary Fence untilthe end is approximately I inch past thefront edge of the table. Continue to feed using the Push Block. Hold the workpiece in position and installthe Push Block by sliding it on top of the Auxiliary Fence/Work Support (this may raise Guard). BAFFLE WARNING: Toavoid blade contact, never thru-saw a rip less than 112Inch wide. Narrow strips thicker than the Auxiliary Fence/Work Support may enter the Guard and strike the Baffle. CAREFULLY raise Guard only enough to clear the workpiece. Use Push Block to complete cut. RESAWlNG RESAWlNG isknow n as ripping a piece of wood through its thickness. Do not attempt to resaw BOWED or WARPED material. NOTE: To RESAW a piece of wood wider than 3_/8 inches, it will be necessawto remove the blade guard andusethe Auxiliary Fence/Work Support. (See _WORK HELPERS'). SMALL BLOCK OF WOOD Clamp it to the table so that the workpiece will SLIDE EASILY but not TILT or MOVE SIDEWAYS without BINDING between the two Fences. ! Do not clamp directly to the bottom edge of the table because the "swivel"of the clampw!ll notgrip properly. Place a small block ofwoodbetweenthe bottom edge of the table and the "(;"clamp. WARNING: ing because this could cause a kickback. 2. Make the first pass to a depth slightly more than 1/2the width ofthe board. Keep the same face of the board against the fence for the second pass, For your own safety 3. Install Blade Guard immediately upon completion of the resawlng operation. 1. Do not "Back up" (reverse feeding) while resaw36 AUXILIARY PANEL/ CUTTING PANELS When cutting panels (whenever fence is positioned outside of table surface), ALWAYS use the Auxiliary Fence/Work Support. 1. Unlock Fence and raise rear end. 2. PositionAuxiliary Fence/Work Support as shown and attach it with two "C" clamps. RABBETING RABBETING is known as cutting out a section of the comer of a piece of material, across an end or along an edge. To make a RABBET requires cuts which do not go all t he way through the material. Therefore, the Blade Guard must be removed. FIRST RABBET CUT I SECOND t 1. Remove Blade Guard. 2. For rabbeting along an edge (long way of workpiece) as shown, add facing to Rip Fence approximately as high as the workpiece is wide. Adjust Rip Fence and blade to required dimensions; then make first cut with board flat on table as any rip(type) cut; make second cut with workpiece on edge. Follow all precautions, safety instructions, and operational instructions as for dpping, or riptype operations, including Featherboards and Push Stick, etc. 1 CUT RABBETING ALONG THE EDGE / 3. For rabbeting across an end, for workpiece 10-1/2 inches and narrower, make the rabbet cut with the board flat on the table. Using the Miter Gauge fitted with a Facing, follow the same procedures and instructions for cross cutting making successive cuts across the width of the workpiece to obtain the desired width of cut. DO NOT use the Rip Fence for rabbeting across the end. / / / / J J / ./ RABBETING ACROSS THE END 4. INSTALL BLADE GUARD IMMEDIATELY UPON COMPLETION OF RABBETING OPERATION. Rabbet cuts can also be made in one pass of the workpiece over the cutter using the Dado Head or Molding Head. PLOUGHING AND MOLDING MOLDING is shaping the workpiece with the grain the long way of the workpiece, using the Fence. Use featherboards and push sticks as required. PLOUGHING is grooving with the grain the long way of the workpiece, using the Fence, USE featherboards and push sticks as required. MOLDING PLOUGHING 37 basic saw operation DADOING Instructionsfor operating the Dado Head are contained in booklet furnished with the Dado Head. The arbor on the saw, is only long enough so that the widest cut that can be made is 13/16 inch wide. It is not necessary to install the outside loose collar before screwing on the arbor nut. Make sure the arbor nut is tight. LOOSE CC)LL ALWAYS USE DADO INSERT LISTED UNDER "RECOMMENDED ACCESSORIES." ARBOR NU When using the Dado Head it will be necessary to remove the Blade Guard and Spreader. USE CAUTION. USE MITER GAUGE,FENCE, FEATHERBOARDS OR PUSH STICKS, etc. AS REQUIRED. PT_f REMOVE SAWBLADE ANC INSTALL DADO HEAD ALWAYS REPLACE THE BLADE, GUARD AND SPREADER WHEN YOU ARE FINISHED DADOING. MOLDING t "_ SAW ARBO BACK OF SAW CUTTING Instructions for operating the Molding Head are contained in a booklet furnished with the Molding Head. removethe Blade Guard and Spreader. USE CAUTION. USE MITER GAUGE, FENCE, FEATHERBOARDS OR PUSH STICKS, ETC. AS REQUIRED. Always use Molding Insert listed under "RECOMMENDED ACCESSORIES". ALWAYS REPLACE THE BLADE GUARD AND SPREADER WHEN YOU ARE FINISHED MOLDING. When using the Molding Head, it will be necessary to i "'C" CLAMPS USING FEATHERBOARDS THRU SAWING FOR NON- FEATHI:RBOARD CLAMPS Featherboards are not employed dudng nonthru-sawing operations when using the Miter Gauge. Use Featherbaords for all other non thru-sawing operations (when sawblade guard must be removed). Featherboards are used to keep the work in contact with the fence and table as shown andto stop kickbacks. Add 7-1/2 inch high flat facing board to the fence, the full length of the fence. Mount Featherboard tofence and table as shown, so that leading edges of Featherbaords will support work,piece until cut is complete, and the workplace has been pushed completely past the cutter (sav/olade, dado head, molding head, etc.) with a Push Stick, as in dpping; Before starting the operation (switch "OFF" and cutter below table surface): workplace; be pesitive they are secure, and 2. Make sum by trial that the Featherboards will stop a kickback itone should occur. Replace the sawb|ade guard as soon as the non thrusawing operation is complete. 38 LOCK adjustments KNOB \ BAR STOP PIN WARNING: For your own salety, turn switch "OFF" and remove plug from power source outlet before making any adjustments. MITER GAUGE NOTE: The Slotsfor the Stop Pin and the graduations are manufactured to very close tolerances which provide accuracy for average woodworking. In some cases where extreme accuracy is required, when making angle cuts, for example, make a trial cut and then recheck it. SQUARE INDICATOR BLOCK If necessary, the Miter Gauge head can be swiveled slightlyto compensate for any inaccuracy. 1. Loosen the "knob" and pull "Stop Pin" OUT. ! 2. Swivel the head, position it at "0%push the Stop Pin IN, lock the Handle. 3. The HEAD should be square with the Bar and the Pointer should point to "0". Readjust the Pointer if necessary. 4. Ifthe headis not squarewith the Bar, adjustments are required. A. Loosen the "knob" (t) and the "two screws" (2) B. Position the HEAD square with the Bar using a combination square. C. PUSH the Stop Pin into the slot in the head at "0", push the Pin into the slot and twist it. Lock the Knob. WRENCH D. Recheck with the square. If the head is still not square, loosen the screws (2) and readjust the Indicator Blcok. must swivel freely. G.The swiveling movement of the head can be adjusted by tightening or loosening the setscrew (4) using the 1/8 inch setscrew wrench, NOTE: The setscrew is located inside of the head. To reach it, swivel the head to 60 ° andturn the Miter Gauge upside down, E. With the head square with the Bar and the Pin pushed intothe slot, adjust the Pointer (3) to point to "0". F. The Miter Gauge head must rest on top of the Bar without being able to move up and down, yet it HEELING ADJUSTMENT OR PARALLELISM OF SAWBLADE GAUGE GROOVE 2"_ TO MITER While cuffing, the material must move in a straight line PARALLEL to the SAWBLADE. Therefore, both the Miter Gauge Groove andthe Rip Fence must be PARALLEL to the Sawblade_ If the sawblade IS NOT parallel to the Miter Gauge Groove, the blade will bind at one end of the cut. (This is known as "HEELING"). To check for parallelism: WARNING: For your own safety, turn switch "OFP" and remove plug from power source outlet. 1. Raise blade all the way up, raise Blade Guard. 2. Markan"X" on one of the teeth which isSET (bent) to the LEFT. ! 39 adjustments 3. Place the head of a combination square in the GROOVE. Adjust blade of square so that it just touches the tip of the MARKED tooth. tooth again touches blade of square. 5. If tooth touches square at FRONT and REAR. sawblade is PARALLEL to Miter Gauge Groove. 4. Move squareto REAR, rotate blade to see if MARKED 6. If tooth does not touch the same amount, the mechanism underneath must be adjusted to make the blade PARALLEL to GROOVE. A. Rear Trunnion must be moved TOWARD to combination square Ifthere is a space between marked tOOthand end of square in step 4. REAR TRUNNION FRONT TRUNNION B. Rear Trunnion must be moved AWAY from the square if marked tooth pushes square out of position in the groove. .... REAR-TRUNNION SCREWS 7. Loosen all three screws that hold the Rear Trunnion and all three screws that hold the Front Trunnion. NOTE: All six screws can be reached through back of saw. Use a 9/16 inch wrench. To reachleft-hancl Front Trunnion screw, tilt blade to 45 ° . After loosening screws, reposition blade at 90 a. RI|GHT-/HAND • / l CENTER (BEHIND HERE) ! FRONT-TRUNNION LEFT-HAND (BEHIND HERE) \, SCREWS EDGE OF TRUNNION CLAW HAMMER 8. Usingawoodblock and mallet, as shown, move Rear Trunnion to right or left as required to realign the blade, if necessary, shift Front Trunnion in similar manner; but do NOT move Front Trunnion unless WOOD BLOCK PLACE BLOCK HERE -- OR HERE REAR OFSAW 40 I EDGE OF CRADLE BLADE TILT, OR SQUARENESS BLADE TO TABLE OF When the Bevel Pointer is pointing directly to the "0" mark on the Bevel Scale, the sawblade should make a SQUARE cut 90° to the table. 90° Position To check for SQUARENESS: WARNING: For your own safety, turn switch "OFF" and remove plug from power source outlet. 1. Raise blade all the way UP, raise Blade Guard. 2. TILTblade afewdegreestothe LEFT. Now, tilt blade back to the RIGHT as far as it will go. 3. Place the square against blade. Make sure square is not touching the TIP of one of the saw TEETH. 4. Operate the 131t-Lock Handle (COUNTERCLOCKWISE) to loosen the Tilt Clamp screw. 5. NOTE: Handle is spring loaded for engagement with screw head - must be pushed inward for disengagement whenever necessary to obtain a new grip on screw head. __---'_ .'_ TILT CLAMP SCREW -'_ TIL_T LOCK HANDLE 6. Rotate "131t HandwheelCLOCKWlSE a few tumsto tilt blade. Now, rotate Handwheel COUNTERCLOCKWISE until it stops. Blade should now be square with table and Pointer should point to "0". BEVEL SCALE A. If blade is SQUARE to table; TILT HANDWHEEL 1"/ I TIL,T °,NisR POINTER ,ADJUSTING SCREW 1. Check Pointer. B. IF POINTER DOES NOT point to the "(3"mark on the Bevel Scale; 1. Remove Elevation Handwheel. \ 2. Loosen screwand adjust Pointer using medium screwdriver SCALE ADJUSTING SCREW 3. Install Elevation Handwheel. POINTER AT "0" POSITION 41 ad ustments C. If blade is NOT SQUARE to table.., Screw must be ADJUSTED. the 90 • Stop \ 1. Unscrew 90 ° Stop Screw three to four turns using 3/16 inch Hex "L" wrench. 2. Turn Tilt Handwheel clockwise one turn, then turn Handwheel counterclockwise until blade is square with table. \ / 3. Screw 90 ° Stop Screw IN until it stops. Check once again for squareness and readjust screw, if necessary. \ \ \ / i= 45" Position TILT blade to LEFT as far as it will go. 1. Place an ACCURATE square against blade. Make sure square is not touching the TIP of one of the saw TEETH. \ If blade is 45 ° to table; 1. Check Pointer. ........ If blade is NOT 45' TO TABLE... SCALE must be ADJUSTED. i STOP SCREW and \ 1. Unscrew 45 ° Stop Screw three to four turns using 3/16 inch setscrew wrench. 2. Tum Tilt Handwheel until blade is 45 _to the table. ! 3. Screw 45 ° Stop Screw IN until it stops. Check once again and readjust screw, if necessary. / If POINTER DOES NOT point to the 45 ° mark on the scale; 1. Remove Elevation Handwheel. 2. Loosen two screws on Scale and adjust Scale until Pointer points to 45° mark. 3. Install Elevation Handwheel. TILT MECHANISM the nut inside using a 3/8 inch wrench. 42 © / 45 ° STOPSCREW \ \ \ \ \ maintenance \ WARNING: For your own safety, turn switch "OFF" and remove plug from power source outlet before maintaining or lubricating your saw. \ Do not allow sawdust to accumulate inside the saw. Frequently blow out any dust that may accumulate inside the saw cabinet and the motor, Frequently clean your cutting toolswith Craftsman Gum and Pitch Remover. A coat of automobile-type wax applied to the table will help to keep the surface clean and allow workpieces to slide more freely. 2. Rotate Pawl toward rear of Spreader so that teeth are above top of Spreader. If the power cord is worn or cut, or damaged in any way, have it replaced immediately. 3. Hold Spreader with left hand and place Pawl over corner of workbench. Make sure the teeth of the Anti-Kickback Pawls are always sharp. To sharpen: 4. Using a small round file (smooth cut) sharpen the teeth. 1. Remove Blade Guard. mubrication The following parts should be oiled occasionally with SAE No. 20 or No. 30 engine oil. 1. Tilt screw threads and pivot nut. (First clean with Craftsman Gum and Pitch Remover.) 2. Elevation screw threads and pivot nut. (First clean with Craftsman Gum and Pitch Remover.) 3. Cradle bearing points. 4. Bearing points in Guard Assembly, Miter Gauge and Rip Fence. GUARD t BEARING POINTS sears recommends the following accessories ITEM Caster Sets ............................... 9-22222 7 In. Molding Head Set ........................... 7 In. Molding Head ................................. 8 In. Molding Head ................................. Molding/Dado Insert for 7 In. Dia. Molding or Dado Head .......................................... Molding/Dado Insert for 8 In. Dia. Molding or Dado Head .......................................... Work Light ............................................. 7 In. Dia. Adjustable Dad0 Head .............. 7 In. Dia. Dado Head ............................... Sanding Wheel ...................................... CAT. NO. ITEM or 9-22221 See Catalog See Catalog See Catalog CAT. NO, Miter Gauge Stop Rods ................................ 9-29924 Miter Gauge Hold-Down Clamp ..................... 9-29928 Taper Jig ............................................... See Catalog Universal Jig .......................................... See Catalog Power Tool Know How Handbook ................. 9-29117 9-29997 Sears may recommend other accessories not listed in manual. 9-22287 See Catalog See Catalog See Catalog See Catalog See your nearest Sears Store or Catalog Department for other accessories. Do not use any accessory unless you have received and read complete instructions for its use. 43 trouble shooting WARNING: For your own safety, turn switch "OFF" and always remove plug from power source outlet before trouble shooting. TROUBLE SHOOTING TROUBLE - GENERAL PROBABLE CAUSE i REMEDY i Excessive vibration 1. Blade out of balance. 1. Discard Blade and use a different blade. Cannot make squ are 1. Miter gauge not adjusted properly, 1. See "Adjustments" section "Miter Gauge." cut when crosscutting. Cut binds, burns or stalls motor when i 1. Dull blade or improper tooth set. 2. Blade is Heeling. 3. Warped board. ripping. 1. Sharpen or replace blade. 4. Rip Fence not parallel to blade. 5. Spreader out of alignment. Cut not true at 90 ° or 1. Stop collars not properly adjusted. 45° positions. TROUBLESHOOTING 5. See "Assembly" section, "installing Blade Guard." 1. See "Adjustments" section, "Blade Tilt, or Squareness of Blade to Table." I. Sawdust on threads of tilt screw or elevating screw. 2. Bearing retainers too tight. Tilt and elevating handwheel turn hard. 2. See "Adjustments" section, "Heeling Adjustment.." 3. Make sure concave or hollow side is facing "down," feed slowly. 4. See "Assembly" section, "Aligning Rip Fence." . . See "Maintenance" and "Lubrication" sections. See "Maintenance" Mechanism" section, "Tilt and Elevation - MOTOR NOTE: Motors used on wood working tools ar particularly susceptible to the accumulation of sawdust and wood chips and should be blown out or "vacuumed" frequently to prevent interference with normal motor ventilation. TROUBLE Excessive noise. _ REMEDY PROBABLE CAUSE 1. Motor 1. Have motor checked by qualified service technician. Repair service is available at your nearest Sears store, I I Motor fails to develop full power. NOTE: LOW Voltage: (Power output of motor decreases rapidly with decrease 1. Circuit overloaded with lights, appliances and other motors. 1. Do not use other appliances or motors on same circuit when using the saw. 2. Increase wire sizes, or reduce length of wiring. See "Motor Specifications and Electrical Requirements" section. too long. . 44 TROUBLESHOOTING TROUBLE Motor starts slowly or fails to come up to full speed Motor overheats - MOTOR (Cont'd) PROBABLE CAUSE REMEDY 1. Request voltage check from the power company. 2. Have motor repaired or replaced. 1. Low voltage. 2. Windings burned out or open. 3. Starting switch not operating. 1. Motor overloaded 2. improper cooling. (Air circulation restricted 3. Have switch replaced. . Feed work slower into blade, 2. Clean out sawdust to provide normal air circulation through motor. See "Maintenance" and "Lubrication" section. through motor due to sawdust, accumulating inside of saw.) Starting switch in motor will not operate Motor stalls. (resulting in blown fuses or tripped circuit breakers) Frequent opening o! fuses or circuit breakers 1. Burned switch contacts (due to extended hold-in periods caused by low line voltage, etc.) 2. Shorted capacitor (when equipped) 3. Loose or broken connections. 1. Have switch replaced and request a voltage check from the power company. 1. Starting switch not operating. 2. Voltage too low to permit motor to reach operating speed. 3. Fuses or circuit breakers do not have sufficient capacity. 1. Have switch replaced. 2. Have capacitor tested and replace if defective. 3. Have wiring checked and repaired. 2. Request voltage check from the power company. 3. Install proper size fuses or circuit breakers. 1. Feed work slower into blade. 2. Install proper size fuses or circuit breakers. 1. Motor overloaded 2. Fuses or circuit breakers do not have sufficient capacity. 3. Starting switch not operating (motor does not reach speed.) 3. Have switch replaced. 45 repair parts r / / ! \ I ! I N 46 / 13 tt_ O_ a::_>, "0 0 '_ o > ._(2 r,- Eo oE tO. __ -.a o ..(3 O_ 5 18 O) 0 Z 0 0 _ m t,O I'-. ,TO Z m Z 0 ____ 0 _ t"" O0 _r_. __ .___ __o_o___oo .._ r- u .,. R n," Z O') nO r,.. 1£ .._. 0 _L F-, "0 0 _L .,J uJ a ,,,,,,I _d [ 0 8 ._: -_ =g$ 47 repair parts IN W It," 48 E Q _o _ 0 0 o €3 0. m i E -r N 49 repair parts PARTS LiST FOR CRAFTSMAN 10 INCH TABLE SAW MODEL 113.298721 AND 113.298761 ! L FIGURE 3- ON-OFF KEY NO. PART NO. OUTLET DESCRIPTION . 60375 60380 9-22255 60374 60377 448007 POWER fi= Cord, Molded Housing, Switch Key, Switch Switch, Locking Cover, Switch Screw, Pan Hd. No. 6 x 3/4 5O PARTs LiST FOR CRAFTSMA_ 10 iNCH TABLE SAW MODEL 113.298721 A_E) 113.298761 FIGURE 4 - TABLE [" KIEY I NO. i PART -NO. 1 2 3 4 9-22261 STD541231 STD551231 STD523t07 5 6 7 8 STD551031 818308 62539 STD523112 EXTENSIONS DESCRIPTION 1 " * " Extension, Table 12 x27 Nut, Hex 5/16-18 Lockwasher, External 5/16 Screw, Hex Head 5/16-18 x3/4 * Washer, 21t64 x 5/8 x 1/16 Bracket Spacer, Fence Guide Bar " Screw, Hex Hd. 5/16-18 x 1-1t4 * Standard Hardware Item - May be purchased locally t Stock Item - May be secured through the Hardware Department of most Sears Retail Stores or Catalog Order Houses. 51 repair Parts PARTs L'IST FOR CRAFTSMAN 10 iNCH TABLE. SAW MODEL 173.2S872_AND _l,_.2987S_ 2 \ / 12 N°- 4-40 x1/4 x 1/2 52 I / PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW MODEL "!13.298721 AND 113.298761 FIGURE KEY NO. PART NO. 1 2 3 4 5 6 7 62693 62692 STD551031 37893 STD510803 135 37895 8 9 10 37896 9417295 62230 11 12 13 14 STD541231 62225 62383 60288 6 - MITER GAUGE ASSEMBLY DESCRIPTION Plug, Button Knob, Miter Gauge (Includes Key No. 1) * Washer, Plain, 21/64 x 1 x 1/16 Gauge, Miter * Screw, Pan Hd. 8-32 x 5/16 Indicator Block, Miter Gauge Indicator Pin, Miter Gauge Stop * Screw, Pan Hd., w/Lockwasher, 8-32 x 5/8 Rod Assembly, Miter Gauge, Consisting of Items 11,12, 12 * Nut, Hex., 5/16-18 Stud, Clamp Stud, Pivot Screw, Locking Set 114-20 x 3/8 ° Standard Hardware Item - May be purchased locally. 53 repair parts PARTS LiST FOR CRAFTSMAN 10 INCH TABLE SAW MODEL 113.298721 AND 113.298761 I 2 4 3 _) _::::::_ - / / / / 12 / / / 6 / 10 9 FIGURE 7 - GUARD KEY, PART NO,, 1 2 3 4 5 6 7 8 9 10 11 12 NO. 60208 62391 62395 62389 62390 STD551025 62520 62396 62410 STD571810 62519 ASSEMBLY , DESCRIPTION Nut, Push Pin 1/4 x 1-1/2 Support, Guard Guard, Saw Pin, 1/4x 1-3/4 * Washer, 17/64 x 5/8 x 1/16 • Spacer, Pawl Pawl Spreader Assembly, Blade Pin, 1/4x 1 • Pin, Roll 3/16 x 15/16 Spring, Pawl " Standard Hardware Item - May be purchased locally 54 5 ! PARTS LiST FOR CRAFTSMAN 10 iNCH TABLE MODEL 113.298721 AND 11:3.298761 3 4 SAW 5 5 1 f 12 4 1 11 2_ 2 / ,/ FIGURE KEY NO. 1 2 3 4 5 6 7 8 PART NO. DESCRIPTION 60314 819441 62554 STD551225i STD541025 62553 STD541237, 803835-t HARDWARE 9 10 11 12 8 - LEG SET Screw, Serrated Truss Leg Stiffener, Side * Lockwasher, Ext. 1/4 * Nut, Hex 1/4-20 Stiffener, End * Nut, Hex 3/8-16 Foot, Leveling HcI. FOR ATTACHING LEGS TO STD5231121 STD551031 STD551231 STD541231 1/4-20 x 1/2 SAW * Screw, Hex Hd. 5/16-18 x 1-1/4 Washer, 11/32 x 11/16 × 1/16 * Lockwasher, Ext. 5/16 * Nut, Hex 5/16-18 * Standard Hardware Item - May' be purchased 55 locally 10-iNCH TABLE SAW SERVICE MODEL NO'S, 113.298721 113.298761 HOW TO ORDER REPAIR PARTS Now that you have purchased your 10 inch Table Saw, should a need ever exist for repair parts or service, simply contact any Sears Service Center and most Sears, Roebuck and Co. stores. Be sure to provide all pertinent facts when you call or visit. The model number of your Table Saw will be found at the left-hand side of the base. WHEN THE ORDERING FOLLOWING PART NUMBER REPAIR PARTS, ALWAYS GIVE INFORMATION: PART DESCRIPTION MODEL NUMBER 113.298721 113:298761 NAME OF ITEM 10 Inch Table Saw All parts listed may be ordered from any Sears Service Center and most Sears stores. If the parts you need are not stocked locally, your orderwilt be electronically transmittedto a Sears Repair Parts Distribution Center for handling. Sold by SEARS, ROEBUCK Part No. SP5396 AND CO., Chicago, Form No. SP5396-2 IL 60684 U.S.A. Printed in U.S.A. 8/92
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