Craftsman 113 298721 298761 Owners Manual

113298721 113298721 CRAFTSMAN TABLE SAW - Manuals and Guides L0804004 View the owners manual for your CRAFTSMAN TABLE SAW #113298721. Home:Tool Parts:Craftsman Parts:Craftsman TABLE SAW Manual

CRAFTSMAN Saw Table Manual L0804004 CRAFTSMAN Saw Table Owner's Manual, CRAFTSMAN Saw Table installation guides

298721 470042ee-31be-4023-a83d-f832ffeaa7f0

113298721 470042ee-31be-4023-a83d-f832ffeaa7f0 Craftsman Saw 113.298721, 113.298761 User Guide |

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manual

MODEL NO'S.

113,298721

113.298761

SAW WITH LEGS

TWO CAST IRON

TABLE EXTENSIONS

MOTOR AND

QUICK RELEASE

RIP FENCE

Serial

Number

Model and serial number may be found

at the left-hand side of the base

You should record both model and

serial number in a safe place for future

use,

FOR

YOUR

SAFETY:

Read ALL

INSTRUCTIONS

CAREFULLY.

SE/ RS/C R R FTSM RN

10-INCH _BLE SAW

oassembly

.operating

orepair parts

Sold by SEARS, ROEBUCK AND CO., Chicago, IL. 60684 U.S.A.

Part No. SP5396 Printed in U.S.A.

FULL ONE YEAR WARRANTY ON CRAFTSMAN TABLE SAW

if within one year from the date of purchase, this CraftsmanTable Saw fail= due to a defect In

material or workmanship, Sears will repair it, freeo! charge. This warranty applies only while this

product is In use Inthe United States.

WARRANTY SERVICE IS AVAILABLE BY SIMPLY CONTACTINGTHE NEAREST SEARSSERVICE

CENTER/DEPARTMENTTHROUGHOUT THE UNITED STATES.

THIS WARRANTY APPUES ONLY WHILE THIS PRODUCT IS USEDIN THE UNITED STATES.

This warranty gives you specific legal righte, and you mayalso have other rights which vary from

state to state.

SEARS, ROEBUCKAND CO., D/817WA HoffmanEstates, IL 60195

safety instructions for table saw

Safety is a combination of common sense, staying alert 4, GROUND THE SAW- This saw has an approved 3-

and knowing how your table saw works. Read this

manual to understand this saw.

BEFORE USING THE SAW

WARNING: To avoid mistakes that could cause

serious, permanent Injury, do not plug the saw in

until the following steps have been satisfactorily

completed.

1. Assembly and Alignment (See pages 10- 24).

2. Learn the use and function ofthe ON-OFF Switch,

Guard, Spreader, Anti-Kickbackdevice, MiterGauge,

Fence, Table Insert and Blade Elevation and Bevel

Controls. (See page 25)

3. Review and understanding of all safety instructions

conductor cord and a 3-prong grounding type plug.

The plug fitsgrounding type outlets designed for 120

volt 15 amp circuits. The green conductor inthe cord

lethe grounding wire. To avoid electrocution. NEVER

connect the green wire to a live terminal.

5. To avoid injuryfrom electrical shock, make sure your

fingers do not touch the plug's metal prongs when

plugging in or unplugging the saw.

6. To avoid back injury, get help or use recommended

casterswhen you needto move the saw. Always get

help if you need to lilt the saw. Hold the saw close to

yourbody. Bend yourknees so you can liftwithyour

legs, not your back.

7. NEVER STAND ON TOOL. Serious injury could

and operating procedures in this manual. occur it the tool tips or you accidentally hit the cutting

4. Review of the maintenance methods for this saw.

(See page 43)

Read the following DANGER label found on the front of

the saw:

WHEN INSTALLING OR MOVING THE SAW

1. AVOID DANGEROUS ENVIRONMENT. Use the

saw in a dry place protected from rain. Keep work

area well lighted.

tool. Do not store anything above or near the tool

where anyone might stand on the tool to reach them.

BEFORE EACH USE:

4. Inspect your saw.

A. To avoid injuryfrom accidental starting, unplugthe

saw, turn the switch off and remove the switch key

before raising or removing the Guard, changing

the cutting tool, changing the setup or adjusting

2. To avoid injury from unexpected saw movement: anything.

A. Put the saw on a firm level surface where there is B. Check for alignment of moving parts, binding of

B. Suppod the saw so thetable is level and the saw

does not rock.

C. Bolt the sawto the floorifit tends to slip walk,or

slide during normal use.

works. If any part is missing, bent, or broken inany

way, or any electrical parts don't work properly,

turn the saw off and unplug the saw.

C. Replace damaged, n_ssing, or failed parts before

D. When using table extensions over 24 inches wide using the saw again.

on any side of the saw, boltthe saw to the flooror D Use the Sawblade Guard, Spreader, and Anti-

PrOP up the outer end of the extension from the KickbackPawlsforany thru-sawing(wheneverthe

floor to keep the saw from tipping, blade comes though the top of the workpiece).

Make surethe Pawls work properly. Make surethe

3. Put the saw where neither operators nor bystanders Spreader is n line with the sawblade.

must stand in line with the saw blade.

1PaeBd_tzeroee 4. ' ' and_

_DANGER

_j ._5. DG not do freehand cuts. ,tdade, I_ween _2 and 2 _from _rv_mg

3._reach_ouridofovefsaw 6, Kee_hat_dsoutctfp_-th_ttsaw _.Knowhowto_edw¢_f_eriskof _ade.Oonotrtlakeripcutsblade, kicld0ack. S_e i_ for ri_, nam_wer titan _2 in¢_l. !

2

E, REMOVE ADJUSTING KEYS AND WRENCHES.

Form habit of checking for and removing keys and

adjusting wrenches from tool before turning it on.

F. To avoid injury from jams, slips or thrown pieces

(kickback and throwback):

1. USE ONLY "RECOMMENDED ACCESSO-

RIES" (See page 43). Follow the instructions

that come with the accessories. Using other ac-

cessories may be dangerous.

2. Choose the right blade or cutting accessory for

the material and the type of cutting you plan to

do.

3. Never use gdnding wheels, abrasive cut-off

wheels, friction wheels (metal slitting blades)

wire wheels or buffingwheeL They canfly apart

explosively.

4. Choose and inspect your cutting tool carefully.

a. To avoid cutting tool failure and thrown shrap-

nel (broken pieces of blade), use only 10" or

Smaller blades or other cutting tools marked

for speeds of 3450 rpm or higher.

b. Always use unbroken, balanced blades

designed to fit this saw's 5/8 inch arbor.

c. When thru-sawing (making cuts where the

blade comes through the workpiece top),

always use a 10 inch diameter blade. This

keeps the spreader in closest to the blade.

d. Do not overtighten arbor nut. Use arbor

wrenches to "snug" it securely.

e. Use only sharp blades with properly set teeth.

Consult a professional blade sharpenerwhen

in doubt.

f. Keep blades clean of gum and resin.

5..Adjust table inserts flush with the table top.

NEVER use the saw without the proper insert.

6. Make sure all clamps and locks are tight and no

parts have any excessive play.

_.Keep work area clean

A Cluttered areas and benches invite accidents.

Floor must not be slippery from wax or sawdust.

B. To avoid burnsor other firedamage, never usethe

saw near flammable liquids, vapors or gases.

C. To avoid injury,don't do layout, assembly, or setup

work on the table while the blade is spinning. It

could cut or throw anything hitting the blade.

Plan ahead to protectyour eyes, hands, face, ears.

AVOID ACCIDENTAL STARTING -Make sure

switch is "OFF" before plugging saw in.

LPlan your work

A. USE THE RIGHT TOOL -Don't force tool or

attachment to do a job it was not designed for.

B. Dress for safety:

1. Do not wear loose clothing, gloves, neckties or

jewelry (rings, wristwatches). They can get

caught and draw you into moving parts.

2. Wear nonslip footwear.

3. Tie back long hair.

4. Roll long sleeves above the elbow.

5. Noise levels vary widely. To avoid possible

hearing damage, wear ear plugs or muffs when

using saw for long periods of time.

6. Any power saw can throw foreign objects into

the eyes. This can cause permanent eye

damage. Wear safety goggles (not glasses)

that comply with ANSI Z87.1 (shown on pack-

age). Everyday eyeglasses have only impact

resistant lenses. They are not safety glasses.

Safety goggles are available at Sears retail

catalog stores. Glasses or goggles not in com-

pliance with ANSI Z87.1 could seriously hurt

you when they break.

WEAR YOUR

7. For dusty operations, wear a dust mask along

with the safety goggles.

C. Inspect your workpiece. Make sure there are no

nails or foreign objects in the part of the workpiece

to be cut.

D. Plan your cut to avoid KICKBACKS and THROW-

BACKS -when a part or al! of the workpiece binds

on the blade and is thrown violently back toward

the front of the saw.

1. Never cut FREEHAND: Always use either a

Rip Fence, Miter Gauge or fixture to position

and guide the work, so it won't twist, bind on the

blade and kickback.

2. Make sure there's no debris between the work-

piece and its supports.

3. When cutting irregularly shaped workpieces,

plan your work so it will not slip and pinch the

blade:

a. A piece of molding, for example, must tie flat

or be held by a fixture or jig that will not let it

twist, rock or slip while being cut. Use jigs or

fixtures where needed to prevent workpiece

shifting.

b. Use a different, better suited type of tool for

work that can't be made stable.

4. Use extra caution with large, very small or

awkward workpieces:

a. Use extra supports (tables, saw horses,

b!ocks,etc.) for anyworkpieces large enough

totip when not held down to the table top.

NEVER use another personas a substitute

for atable extension, or as additional support

for a workpiece that is longer or wider than

the basic saw table, or to help feed, support

or pull the workpiece.

b. Nevercontinethepiecebeingcutoff. Thatis,

the piece NOTagainstthe fence, mitergauge

or fixture. Never hold it, clamp it, touch it, or

use length stopsagainst it. It must be free to

move. If confined, itcouldget wedged against

the blade and cause a kickback or throw-

back.

c. Never cut more than oneworkpiece at atime.

d. Never turn your table saw "ON" before clear-

ing everything except the workpiece and

related support devices off the table.

4. Plan the way youwill pushthe workplecethrough.

A. NEVER pull the workplece through. Start and

finish the cut from the front of the table saw.

B. NEVER put your fingers or hands in the path of

the sawblade orother cutting tool.

C. NEVER reach in back ofthe cuttingtool with either

hand to hold down or support the workpiece,

remove wood scraps, orfor any other reason.

D. AvoU hand positions where a sudden sl;p could

cause fingers or hand to move into a sawblade or

other cutting tool.

E. DON'T OVERREACH. Always keep good footing

and balance.

F. Push the workpiece against the rotation of the

blade. NEVER feed material into the cutting tool

from the rear of the saw.

G. Always push the workpiece all the way past the

sawblade.

H. As much as possible, keep your face and body to

one side of the sawblade,out of linewith apossible

kickback or throwback.

LNEVERtumthesaw"ON"beforeclearingthetable

of all tools, wood scraps, etc., except the work-

piece and related feed or support devices for the

cut planned.

WHENEVER SAW BLADE IS SPINNING

second is enough to cause a severe Injury.

1. Before actually cutting with the saw, watch it while it

runs for ashort while. If itmakes an unfamiliar noise

or vibrates a lot, stop immediately. Turn the saw off.

Unplug the saw. Do notrestart untilfinding andfixing

the problem.

2. Make sL=rethe top of the arbor or cutting tool turns

toward the front of the saw.

3. Set the cutting tool as low as possible for the cut

you're planning.

4. KEEP CHILDREN AWAY, All visitorsshould be kept

asafedistancefrornwork. Make surebystanders are

clear of the saw and workpiece.

5. Let the blade reach full speed before cutting.

6. DON'T FORCE TOOL. It will do the job better and

saferat itsdesigned rate. Feed theworkpiece intothe

blade only fast enough to let it cut without bogging

down or binding.

7. Before freeing any jammed material:

A. Turn switch "OFF",

B. Unplug the saw.

C. Wait for all moving parts to stop.

D. Check blade, Spreader and Fencefor proper align-

rnent before starting, again.

8. To avoid throwback of cut off pieces;

A, Use the Guard assembly.

B To remove loose pieces beneath ortrapped inside

the guard:

1. rum saw "OFF".

2. Remove switch key.

3. Wait for blade to stop before lifting the Guard.

ADDiTiONAL INSTRUCTIONS FOR

RIPTYPE CUTS

1. NEVER use the Miter Gauge when ripping.

2. Use a Push Stick whenever the fence is 2 or more

inches from the blade. When thru sawing, use an

Auxiliary Fence and Push Block whenever the Fence

must be between 1/2 and 2 inches ofthe blade. Never

thru saw ripcuts lessthan 1/2 inchwide. (See"BASIC

SAW OPERATION - USING THE RIP FENCE" sec-

tion.)

3. Never rip anything shorter than 10" long.

4. When using aPush Stick or Push Block, the trailing

end of the board must be square. A Push Stick or

Block against an uneven end couldslip off orpushthe

work away from the Fence.

5. A FEATHERBOARD can help guide the workpiece.

See "BASIC SAW OPERAT{ON - USING THE RIP

FENCE." Always use Featherboards for any non

thru riptype cuts.

KERFS ABOUT

5/16" APART

_...-------- 24"

BEFORE STARTING

1. TO avoid kickbacks and slips into the blade, make

sure the Rip Fence is parallel to the sawblade.

2. Check the anti-kickback pawls. (See "BASIC SAW

OPERATION - USING THE RIP FENCE.") The

Pawls must stop a kickback once it has started.

Replace or sharpen Anti-Kickback Pawls when points

become dull.

3. Plastic and composition (like hardboard) materials

may be cut on your saw. However, since these are

usually quite hard and slippery, the Anti-Kickback

Pawls may not stop a kickback. Therefore, be espe-

cially careful in your set-up and cutting procedures.

WHILE CUTTING

1. To avoid kickbacks and slips into the blade, always

push forward on the section of the wo rkpiece between

the saw blade andthe Rip Fence. Never push forward

on the piece being cut off.

ADDITIONAL iNSTRUCTIONS FOR

CROSSCUT TYPE CUTS

BEFORE STARTING

1. NEVER use the Rip Fence when crosscutting.

2. An auxiliary wood facing attached to the Miter Gauge

can help prevent workpiece twisting and throwbacks.

Attach itto the holes provided. Make the facing long

enough and big enough to support your work. Make

sure, however, it will not interfere with the Sawblade

Guard. (See page 26)

3. Use jigs or fixtures to help hold any piece too small to

extend across the full length of the Miter Gauge face

during the cut. This lets you properly hold the Miter

Gauge and workpiece and helps keep your hands

away from the blade.

WHILE CUTTING

1. To avoid blade contact, always hold the Miter Gauge

as shown in the "BASIC SAW OPERATIONS -US-

ING THE MITER GAUGE."

BEFORE LEAVING THE SAW

1. Turn the saw off.

2. Wait for blade to stop spinning.

3. Make workshop child-proof. Lock the shop. Discon-

nect master switches. Remove the yellow Switch

Key. Store _ away from children and others not

qualified to use the tool.

4. Unplug the saw.

glossary of terms for woodworking

Anti-Kickback Pawls (AKP)

Device which, when properly maintained, is designed to

stopthe workpiece from being kicked back at the opera-

tor during dpping operation.

Arbor

The shaft on which acutting tool is mounted.

Crosscut

A cutting or shaping operation made acrossthe width of

the workpiece.

Dado

A non through cut which produces a square sided notch

or trough in the workpiece.

Featherboard

A device which can help guide workpieces during rip

type operation.

Freehand

Performing a cut without using aFence, Miter Gauge,

fixture, hold down or other proper device to keep the

workpiece from twisting during the cut.

Gum

A sticky, sap based residue tram wood products.

Heel

Misalignment of the blade.

Kerr

The amount of material removed by the blade in a

Kickback

An uncontrolled grabbing and throwing of the workpiece

back toward the front of the saw.

Leading End

The end of the workpiece which, during a rip type

operation, is pushed into the cutting tool first.

Molding

A non through cut which produces a special shape inthe

workpiece used for joining or decoration.

Push Stick

Adevice used to feed the workpiece through the saw

during narrow ripping type operations and helps keep

the operator's hands well away from the blade.

Push Block

A device used for ripping type operations too narrow to

allow use of a Push Stick.

Rabbet

Anotch inthe edge of a workpiece.

Resin

A sticky, sap base substance that has hardened.

Ripping

Acutting operation along the length of the workpiece.

Revolutions Per Minute (RPM)

The number of turns completed by aspinning object in

one minute.

through cut or the slot produced by the blade in a non

through or partial cut.

glossary of terms for woodworking

Sawblade Path

The area ofthe workpiece ortable topdirectly in linewith

the partof the workpiece which will be, or has been, cut

by the blade.

Set

The distance thatthe tip ofthe sawblade tooth isbent (or

set) outward from the face of the blade.

Throw-BaCk

Throwing of pieces in a manner similar to a kickback.

Thru-Sawing

Any cutting operation where the blade extends com-

pletely though the thickness of the workpiece.

Trailing End

The workpiece end last cut by the blade in aripping

operation.

Workpiece

The item on which the cutting operation is being done.

The surfaces of a workpiece are commonly referred to

as faces, ends, and edges.

motor specifications and electrical requirements

This saw is designed to use a 3450 RPM motoronly. Do

not use any motor that runs faster than 3450 RPM. It is

wired for operation on 120 volts. 60 Hz., alternating

current. IT MUST NOT BE CONVERTED TO OPER-

ATE ON 230 VOLTS.

CAUTION: Do not use blower or washing machine

motors or any motor with an automatic reset over-

load protector as their use may be hazardous. For

replacement motor, refer to parts list in this manual,

CONNECTING TO POWER SOURCE

OUTLET

This saw must be grounded while in use to protect the

operator from electrical shock.

Itpower cord isworn or cut,of damaged inany way, have

it replaced immediately.

Your saw is wired for 120 volts and has a plug that looks

like the one shown below.

3-PRONG PLUG

occurs, there isthe potential of a secondary hazard,

such as your hands contacting the sawblade.

This saw is equipped with a 3-conductor cord and

grounding type plug which has agrounding prong,

approved by UndenNriters' Laboratories and the Cana-

dian Standards Association. The ground conductor has

agreen lug and isattached to the tool housing atone end

and to the ground prong in the attachment plug at the

other end.

This plug requires amating 3-conductor grounding type

outlet as shown.

If the outlet you are planning to use for this saw is of the

two prong type, DO NOT REMOVE OR ALTER THE

GROUNDING PRONG IN ANY MANNER. Use an

adapter as shownbelow and always connect the ground-

ing lug to a known ground.

It is recommended that you have a qualified electrician

replace the TWO prong outlet with aproperly grounded

THREE prong outlet.

GROUNDING LUG

I_ MAKE SURE THIS IS

3-PRONG _'_ L_ _.-_= CONNECTED TO A

PLUG _ :._ "l___ II KNOWN GROUND

/.EC,.T,C'E

ADAPTER

Atemporary adapter, as shown, is available for connect-

ing plugs to 2-prong receptacles. The green grounding

lug extending from the adapter must be connected to a

perrnanent ground such asto aproperlygrounded outlet

box. This adapter should be used only until a properly

If you are not sure that

te

plug

can incur the

plumbing,

NOTE: The adapter illustrated is for use only if you

already have a properly grounded 2-prong receptacle.

The use of any extension cord will cause some loss of

power. To keep this to a minimum and to prevent

overheating and motor bum-out, use the following table

to determine the minimum wire size (A.W.G.) extension

cord.

Use only 3 wire extension cords which have 3-prong

grounding type plugs and 3-prong receptacles which

accept the plug on the saw.

contents

Warranty .................................................................... 2

Safety instructions for Table Saw .......................... 2

Additional Instructionsfor Rip Type Cuts ............... 4

Additional Instructionsfor Cross Cut Type Cuts .... 5

Glossary .................................................................... 5

Motor Specifications and

Electrical Requirements ...................................... 6

Connecting to Power Source Outlet ...................... 6

Motor Rotation ....................................................... 7

Unpacking and Checking Contents ........................ 8

Tools Needed ......................................................... 8

List of Loose Parts ................................................. 8

Assembly ................................................................ 10

Installing Handwheels .......................................... 10

Checking Table insert .......................................... 10

Checking Blade Squareness to Table ................. 10

Assembling Steel Legs ........................................ 11

Mounting Saw ...................................................... 11

Attaching and Assembling Table Extensions ....... 12

Mounting Switch .................................................. 13

Installing Right Front Rip Fence Guide Bar ......... 14

Installing Rear Fence Guide Bar .......................... 15

Aligning Rip Fence ............................................... 17

Self Aligning Spring Adjustment .......................... 17

Rip Fence Lock Lever Adjustment ....................... 18

Rip Fence Alignment Adjustment ........................ !8

Adjusting Rip Scale Pointer ................................. 19

installing Blade Guard ......................................... 19

Mounting the Motor .............................................. 21

Installing Belt Guard ............................................. 23

Plugging in Motor ................................................. 24

Getting to Know Your Saw .................................... 25

On.Off Switch ....................................................... 25

Elevation Handwheel ........................................... 26

Tilt Handwheel ..................................................... 26

Tilt Lock Handle ................................................... 26

Rip Fence ............................................................. 26

1H.P. MOTR 110 -120V

Extension Cord

Length Wire Size A.W.G.

0 - 25 Feet No. 16

26 - 50 Feet No. 14

51 - 100 Feet No. 12

CHECK MOTOR ROTATION

The motor must rotate CLOCKWISE when viewed from

the shaft end to which you wilt mount the pulley. (See

page 21 .) If it does not, do not assemble or use saw until

motor with right rotation is installed.

Miter Gauge ......................................................... 26

Blade Guard ......................................................... 26

Table Insert .......................................................... 26

Removing and Installing Sawblade ...................... 27

Exact-I-Cut ........................................................... 27

Safety instructions for Basic Saw Operation ...... 28

Basic Saw Operation -Using the Miter Gauge .... 30

Work Helpers ....................................................... 30

Crosscutting ......................................................... 31

Repetitive Cutting ................................................ 32

Miter Cutting ......................................................... 32

Bevel Crosscutting ............................................... 33

Compound Miter Cutting ...................................... 33

Using the Rip Fence ............................................... 33

Ripping ................................................................ 34

Bevel Ripping ....................................................... 34

Using Featherboards for Thru Sawing ................. 36

Resawing ............................................................. 36

Cutting Panels ..................................................... 37

Rabbeting ............................................................ 37

Ploughing and Molding ........................................ 37

Dadoing ................................................................ 38

Molding Cutting .................................................... 38

Using Featherboards for Non Thru-Sawing ......... 38

Adjustments ........................................................... 39

Miter Gauge ......................................................... 39

Heeling Adjustment or Parallelism of Sawblade

to Miter Gauge Groove .................................... 39

Blade Tilt, or Squareness of Blade to Table ........ 41

Tilt Mechanism ..................................................... 42

Maintenance ........................................................... 43

Lubrication .............................................................. 43

Recommended Accessories ................................. 43

Trouble Shooting ................................................... 44

Motor .................................................................... 44

Repair Parts ........ .................................................... 46

7

M

unpacking and checking contents

TOOLS NEEDED

Phillips Screwdriver

Combination Square

Wrenches

7116 in. 112 In. 9/16 In.

Medium Screwdriver

Small Screwdriver

SIZE

Sot Screw Wrenches

3/32 In.

118 in.

5/32 in.

COMBINATION SQUARE MUST BE TRUE.

DRAW LIGHT LINE ON

BOARD ALONG THIS EDGE, *_-,

I

STRAIGHT EDGE OF BOARD

3/4" THICK. THIS EDGE MUST

BE PERFECTLY STRAIGHT.

SHOULD BE NO GAP OR OVERLAP

HERE WHEN SQUARE IS FLIPPED

OVER IN DOTTED POSITION,

Separate all parts from packing materials and check

each one with the illustratbn and the listof Loose Parts

to make certain all items are accounted for, before

discarding any packing material.

WARNING: If any parts are missing, do not attempt

to assemblethe table saw, plug in the power cord or

turn the switch or= until the missing parts are ob-

tained and are Installed correctly.

Remove the protective oilthat is applied to the table top

andedgesof thetable. Use anyordinary household type

grease and spot remover.

WARNING: Toavoidfireor health hazard, never use

gasoline, naptha, or similar highly volatile solvents.

Apply acoat of automobile wax to the table.

Wipe all parts thoroughly with aclean, dry cloth.

WARNING: Foryour own safety, neverconnect plug

to power source outlet until a, assembly steps are

complete, and you have read and understand the

safety and operational Instructions.

ffEM PART NAME QTY.

A Blade Guard and Spreader ........................... 1

B Rip Fence ...................................................... 1

C Owner's Manual ............................................ 1

D Cast Iron Table Extensions ........................... 2

E Miter Gauge .................................................. 1

H Rip Fence Guide Bar with Rip Scale (Front). 1

M Support, Motor Base ..................................... 1

Q Rip Fence Guide Bar (Rear) ......................... 1

R Side Stiffener ................................................. 2

S Leg ................................................................ 4

T End Stiffener ................................................. 2

U Motor ............................................................. 1

Bag of Loose Parts

(Containing the following items)

G Outlet, On/Off with Key ................................. 1

J Handwheel .................................................... 2

AM Bracket, "L" Mounting (Model 113298721)... 1

Bag of Loose Parts ........................................ 3

Bag of Loose Parts

(Containing the following items)

FWrench .......................................................... 1

K Belt, "V" 1/2 x 41 ........................................... 1

L Pulley, 1/2 dia. with 5/8 Bore ......................... 1

N Spreader, Rod ............................................... 1

0 Blade Guard Support .................................... 1

P Spreader Support .......................................... 1

S

u

(MODEL 113.298761)

(MODEL 113.298721)

ITEM PART NAME QTY.

Bag of Loose Parts No.

(Containing the following items}

V Belt and Pulley Guard ................................... 1

W Belt Guard Clip "S". ....................................... 3

X Screw, Pan Hd. 10-32 x 1/2 .......................... 3

Y Support, Belt Guard ...................................... 1

Z Belt Guard Support Bracket .......................... 1

Bag of Loose Parts ........................................ 2

Bag of Loose Parts

(Containing the following items)

X Screw, Pan Hd. 10-32 x 3/4 .......................... 2

AA Screw, Hex Hd. 1/4-20 x 5/8 ......................... 2

AA Screw, Hex Hd. 5/16-18 x5/8 ....................... 3

AA Screw, Hex Hd. 5/16-18 x 3/4 ....................... 5

AA Screw, Hex Hd. 5/16-18 x 1 .......................... 4

AA Screw, Hex Hd. 5/16-18 x 1-1/4 .................... 1

AA Screw, Hex Hd. 5/16-18 x 1-3/4 .................... 2

AB Nut, Hex 1/4-20 ............................................. 2

AB Nut, Hex Jam 5/16-18 ................................ 14

AC Lockwasher, External #10 ............................. 2

AC Lockwasher, External 1/4 .............................. 2

AC Lockwasher, External 5/16 .......................... 16

AD Carriage Bolt, 5/16-18 x 3/4 .......................... 4

AE Screw, Thumb 5/16-18 x 1 ............................ 1

AF Washer, 21164 x 5/8 x 1/16 ........................... 8

AL Bracket .......................................................... 2

Bag of Loose Parts

(Containing the following items)

AA Screw, Hex Hd. 5/16-18 x 1-1/4 .................... 4

AB Nut, Hex 1/4-20 ........................................... 24

AB Nut, Hex Jam 5/16-18 ................................... 4

AB Nut, Hex Jam 3/8-16 ..................................... 8

AC Lockwasher, External 1!4 ............................ 24

AC Lockwasher, External 5/16 ............................ 4

AF Washer, 11/32 x 11/16 x 1/16 ....................... 8

AG Screw, Truss Hd. 1/4-20 x 1/2 ..................... 24

AH Foot, Leveling 318.......................................... 4

Bag of Loose Parts

(Containing the following items)

AA Screw, Hex Hd. 5/16-18 x 1-1/4 .................... 8

AB Nut, Heavy Hex Jam 5/16-18 ........................ 8

AC Lockwasher, External 5/16 ............................ 8

AF Washer, 11t32 x 11/16 x 1/16 ....................... 8

Bag of Loose Parts

(Containing the following items)

AJ Spacer, Rip Fence Guide Bar ....................... 3

AK Tie, Wire ........................................................ 2

AE AF

AB AC AD

AG AH

0

AJ_ AK

assembly

Before mountingthe saw on legs, astand ora bench, the

Table Insert and Blade Squareness must be checked at

this time.

INSTALLING HANDWHEELS

1. Line up FLAT SPOTS onshaft and Handwheel, push

Handwheel onto shaft. Installscrew and Iockwasher

to lock Handwheel on shaft.

ELEVATION

HANDWHEEL

LOCKWASHER

10-32 X 314 IN.

PHILLIPS

HEAD SCREW

TILT HANDWHEEL

CHECKING TABLE INSERT

1. Insert should be flush with table top, Check as

shown. Loosen flat head screw that holds Insert and

adjust the four set screws as necessary. -tighten flat

head screw. Do nottighten screw to the pointwhere

it deflects the Insert.

3/32 IN

SETSCREW WRENCH

2. To remove Insert.

A. Loosen Screw

B Lift Insert from front end, and pulltoward front of

saw,

3, To replaceinsert.

A. Place Insert into insert opening in table and push

toward rear of saw to engage spring clip and until

keyslot in insert will drop over screw. Tighten

screw.

B. Do not tighten screw to the point where it will

deflect the Insert.

CHECKING BLADE SQUARENESS TO

TABLE

IMPORTANT: BLADE must be SQUARE (90°) to

TABLE, in order to proceed with assembly.

1. "rum Elevation Handwheelclockwise untilblade isup

2. Check for BLADE SQUARENESS. If blade is not

square to table, adjust it at this time,

Contents" section

Refer to "Blade Tilt, or Squareness of Blade to Table"

adjustment on page 39.

MAKESURESQUARE

ISNOTTOUCHING

TIPOFTOOTH

/

/

10

ASSEMBUNG STEEL LEGS

1. From among the loose parts, find the following hard-

ware:

*24 Truss Head Screws, 1/4-20 x 1/2" long

*24 Lockwasher, 1/4 External

*24 Hex Nuts, 1/4-20

*8 Hex Nuts,318-16

*4 Leveling Feet

Items marked with an asterik (*) are shown actual size.

1/4-20 x1/2 IN.

TRUSS HEAD SCREW

3/8 -16

HEX NUT

©

1/4 IN EXTERNAL

LOCKWASH ER

@

1/4-20

HEX NUT

LEVELING FOOT

2. Assemble the legs as shown.

Insert the Truss Head Screws throughthe holes inthe

legs, then through the holes inthe Stiffeners. MAKE

SURE THE SCREWS GO THROUGH THE HOLES

IN THE SIDE STIFFENERS MARKED "X".

3. Install the lockwasher, screw on the nuts but do not

tighten until completely assembled.

4. Install Leveling Feet.

ASSEMBLE SCREWS

THROUGH HOLES

MARKED "X"

SIDE STIFFENER

END

STIFFENER

\

HEX NUTS

_LEVELING FOOT

MOUNTING SAW

1. From among the loose parts, find the following hard-

ware.

*4 Hex Head Screws, 5/16-18 x 1-1/4" long

*4 Hex Nuts, 5/16-18

*4 Lockwasher, 5/16 External Type

*8 Flat Washers, 11/32 x 11/16 x 1/16

Items marked with an astenl_(*) are shown actual size.

HEX HEAD SCREW

5/16 IN EXTERNAL

LOCKWASHER

5/16-18

HEX NUT

FLAT WASHER

11

assembly

2. Place saw on legs so that holes in bottom of saw line

up with holes in top of legs.

3. Install screws, washers, Iockwashers and nuts as

shown.

/

SAW BASE !

FLAT WASHER ..----_ _ I

!

END

STIFFENER'_ k i

FLAT WASHER -----'_

LOCKWASHER

Ifyou mount the saw on any other bench, make surethat

there isan opening inthe top ofthe bench the same size

as the opening in the bottom of the saw so that the

sawdust can drop through. Recommended working

heightis 33 to 37 inches from the top of the saw table to

the floor.

7/16 DIA. HOLES

L

F

T®

OPENING_ 7_

13 16 \

/\

t \

2-3/4

NOTE: All dimensions in inches

11-1/4

13

1t2

ATTACHING AND ASSEMBLING

TABLE EXTENSIONS

1. From among the loose parts findthe following hard-

ware: (Quantity indicated is for two extensions)

*8 Hex Hd. Screw 5/16-18 x 1-1/4

*8 Flat Washer

*8 External Lockwasher, 5/16

*8 Hex Nut, 5/16;18

Items marked with an asterik (*) are shown actual size.

HEX HEAD SCREW G

5/16-18

HEX NUT

,5/16 IN EXTERNAL

LOCKWASHER FLAT WASHER

12

2. Insert four (4) 5/16-18 x 1-1/4 in. long screws through

hole in each Extension.

3. Position extension against table so screws extend

through hole in fable.

4. Install flat washers, Iockwashers, and nuts on the

screws... DO NOT TIGHTEN.

SAW TABLE

1 (REF)

2 \

34

5. Line up the rear edge of extension with the rear edge

of the table and top surface of the extension with the

top of the table at the spots marked"X" inthe drawing.

Use a combination square to line-up these edges.

SLIGHTLY TIGHTEN nuts with a 9/16" wrench.

CHECK WITH SQUARE

AT 2 PLACES

MARKED WITH "X"

6. If adjustment is necessary you should tap the exten-

sion into position using a hammer and a block of

wood. Make sure the rear edge of extension is still

lined up with the rear edge of the table. Then firmly

tighten nuts.

7. Repeat steps 2 thru 6 to install the other extension.

MOUNTING SWITCH

1. From among loose parts find the following:

*2 Hex Head Screw 5/16-18 x 3/4

*2 Flatwashers, 21/64 x 5/8 x 1/16

*2 External Lockwashers, 5/16

*2 Hex Nuts, 5/16-18

Items marked with an asterik (*) are shown actual size.

/

/

5/16-18 x 3/4

HEX HEAD SCREW 2t/64 tN WASHER

13

5/16 IN 5/16 IN EXTERNAL

HEX NUT LOCK WASHER

assembly

2. Insert two 3/4 inch screws though two flat washers

then through holes in switch holes in switch.

3. Insert screws through holes eight and ten in front

fence guide bar as illustrated.

4. Install two Iockwasher and nuts. Tighten nuts. J".

IOTH HOLE

JAM NUT

5/16-18

LOCKWASHER

•.u,_.,, "_,.._ /8TH HOLE

FRONT FENCE

\GUIDE BAR

(UPSIDE DOWN)

%%'--- WASHER

t

HEX HEAD SCREW

5/16-18 x 3/4 IN.

INSTALUNG RIGHT FRONT RiP FENCE

GUIDE BAR

1. From among the loose parts, find the following hard-

ware; 5/16-18 x1-!/4 iN

HEX HEAD SCREW 5/16 IN EXTERNAL

*2 Hex Head Screws, 5/16-18 x 1-3/4

"1 Hex Head Screws, 5/16-18 x 3/4

*4 Lockwashers, 5/16 External Type

*4 Hex Nuts 5/16-18

*3 Spacers, 3/4 diameter x 1/2 long

"1 Hex Head Screw 5/16-18 x 1-1/4

*2 Flat Washers 5/8 x1/16

1 Bracket

Items marked with an asterik (*) are shown actual size.

2. Put the bracket against the right edge of the right

extension so the bracket is lined up with the FIRST

hole near the front of the extension. Insert a 3/4 long

screw through a flat washer, through top hole in the

bracket, and through the FIRST hole in the extension.

Install a Iockwasher and nut on the screw. Tighten the

nutonly slightly.

5/16 IN

LOCK WASHER HEX NUT

HEX HD. SCREW 5/16-18 x 3/4 IN

5/8 X 1/16 IN WASHER 3/4 IN, DIA. X 1/2 IN. .,_/ II

SPACER

BRACKET

HEX NU

EXTERNAL

LOCKWASHER HEX HEAD

SCREW

5116-18 x 3/4 IN

3. Lay Guide Bars on saw table.

NOTE: The various holes inthe Bar allow them to be

positioned on the saw and also makes them adapt-

able to other models.

4. Insert a 1-3t4 inch/ong screwthrough the THIRDhole

LEFT SIDE OF

FRONT GUIDE BAR

(GUIDE BAR I$ TO BE

TTH HOLE TURNED END FOR END

3RD HOLE AFTER SCREWS ARE

INSTALLED)

5. Place spacers on screws.

SCREW

S/16-18 x 1-3/4 IN.

\

14

6. Turn front bar end for end and insert bolts through

holes in middle and on right sides of front of saw table

as illustrated. Install Iockwashers and nuts. DON'T

SCREW NUTS ON ALL THE WAY, just get them

started on the screws.

7. Insert 1-1/4 long screwthough slot in bar that matches

hole in bracket. Install spacer, Iockwasher and nut.

DON'T SCREW NUTS ON ALL THE WAY, just get

them started on the screws.

iNSTALLING REAR FENCE GUIDE BAR

1. From among the loose parts find the following:

1 Bracket

*2 Hex Head Screws 5/16-18 x 1

*2 Hex Head Screws 5/16-18 x 3/4

*4 Flat Washers 5/8 x 1116

*4 External Lockwashers 5/16

*4 Hex Nuts, 5/16-18

1 Rear Fence Guide Bar

Items marked with an asterik (*) are shown actual size.

5/16-18 x 1 IN

HEX HD. SCREW

5/16 IN

EXTERNAL 5/16-18

LOCKWASHER HEX NUT

5/16-18 x 3/4

HEx HEAD

SCREW

REAR FENCE GUIDE BAR

FLAT WASHER

BRACKET

2. Put the bracket against the right rear edge of the right

extension sothe bracket is lined up with the FOURTH

hole near the rear of the extension (see illustration).

3. Insert one of the 3/4 inch long screws through a flat

washer, through the bracket, andthrough the FOU RTH

hole inthe extension. Install a Iockwashe rand nut on

the screw. Tighten the nut only slightly.

\

HEX NUT

EXTERNAL

LOCKWASH ER

REAR OF

EXTENSION

4TH HOLE

IKET

WASHER

5/16-18 x 3/4

HEX HEAD

SCREW

4. Lay rear fence guide bar on the right rear side of the

saw table as illustrated (as viewed from rear of the

saw). Insert a 3/4 inch long screw through a flat

washer and through the FIRST slot of the rear fence

guide bar. Insert aI inch long screw through a flat

washer and through the FIFTH slot. Insert a I inch

long screw through a flat washer and through the

SEVENTH slot.

5. Turn the fence guide bar end for end and inserttwo of

the 1 inch long screwsthrough thetwo holes inthe left

rear edge of the table. Insert the other 3/4 inch long

screw through the bracket. Instal] a tockwasher and

nut on bolts. DO NOT SCREW NUTS ON ALL THE

WAY. just get them started on the screws.

7TH SLOT 5TH SLOT

HEX HEAD

SCREW

5/16-18 x 1IN

BACK OF SAW

1ST SLOT

I

HEX HEAD

SCREW

5/16-18 x 3/4 IN,

15

assembly

6. Slide the Barssothat screwsare inthe MIDDLE ofthe

slotted holes.

7. PositionRipFenceoverMiterGaugeGroove, holding

up the rear end while engaging front end with Bar.

Lower Fence onto table.

8. Raise blade all the way up.

9. Carefully move Fence against blade.

10. Move Front Bar until "0" mark on Rip Scale is

approximately in line with tip of Pointer.

11. Move Front Bar upwards until Fence is approxi-

mately 1/32 inch above table. l-_Jhten screw at left

end of Bar.

NOTE: Fold a piece of newspaper making 8 thick-

nesses and place between Rip Fence and table to

act as a spacer. This will hold the Fence off of the

table approximately 1/32 inch.

12. Adjust Rear Bar so that the Fence is approximately

1/32 inch above table, make sure it is square with

Miter Gauge Groove. Tighten screw at end of Bar.

8THICKNESSES

OF PAPER

13. Move Fenceto RIGHTedge of table. Make sure it is

approximately 1/32 inch above table at front and

rear and tighten screws.

8 THICKNESSES

16

ALIGNING RiP FENCE

The Fence should slide easilyalongthe Bareand always

remain in alignment (parallel to sawblade and Miter

Gauge Grooves).

The alignment is maintained by a spring underneath the

Fence which bears against the Front Guide Bar.

To move the Fence, loosen the Lock Handle and grasp

the Fence with one hand at the trent.

For very close adjustments, grasp the Guide Bar with

both hands and move the Fence with your thumbs. "_"

/

SELF ALIGNING SPRING ADJUSTMENT

Place Fence on saw but DO NOT LOCK IT.

Move the REAR END of the Fence slightlyto the rightor

left. When you release it,the Fence should=spring" back

to its original position.

If itdoes not, the spring pressure must be INCREASED.

1. Loosen the screws.

2. Move spring slightly toward front of Fence. Tighten

screws.

\

17

assembly

If the Fence does not slide easily along the Bars, the

pressure of the spring can be REDUCED.

1. Loosen the screws.

2. Move spring slightly toward rear of Fence. Tighten

screws.

WARNING: Toavoid Injury from jarnsorklckbacks,

be sure to push properly adjusted Lock Lever all the

way down until the lever rests on the stop before

using the Rip Fence.

SPRING

SLIDE SPRING TO

ADJUST PRESSURE

RiP FENCE LOCK LEVER ADJUSTMENT

The Rip Fence Lock Lever, when locked down, should

holdthe Rip Fence securely, it should not be difficultto

push down and lock.

If Lock Lever does not lock fence securely:

1. Raise Lock Lever.

2. Tighten the adjusting nut using a small screwdriver

until the lever, when locked, holds the Rip Fence

securely.

If Lock Lever is difficult to push down:

1. Raise Lock Lever.

2. Loosen the adjusting nut using a small screwdriver

untilthe lever is easy to push down and holdsthe Rip

Fence securely.

ADJUSTING NUT

FENCE HEAD

RiP FENCE ALIGNMENT ADJUSTMENT

1. The Rip Fence must be PARALLEL with the

sawblade and Miter Gauge Grooves. Move Fence

until it is along side of Groove. DO NOT LOCK IT. It

should be parallel to Groove. ff it is not;

A. Loosen the two Hex Hd. Screws.

B. Hold Fence head tightlyagainst Bar. Move end of

Fence so that it is parallel with Groove.

C. Alternately tighten the screws.

D. Recheck alignment.

E. Repeat steps as needed.

WARNING: A misallgned fence can cause kick-

backs and jams. To avoid Injury, follow these irv

structlons until the fence is properly aligned.

HEXSCREWS

FENCE HEAD

18

ADJUSTING RiP SCALE POINTER

1. Turn Elevation Handwheel clockwise untilblade is up

as high as it will go.

IMPORTANT: BLADE must be SQUARE (90°) to

TABLE, in order to ALIGN Rip Scale.

2. Position Fence on right side of sawblade so that it

touches the sides of the teeth, tighten Lock Handle.

3. Loosen screw holding the Pointer, adjust so that it

pointsto "0" on the Rip Scale, tighten screw.

NOTE: If you cannot adjust Pointer so that it points to

"0", loosen the screws holding the Front Guide Bar

and move the Guide Bar.

LOCK HANDLE

INSTALLING BLADE GUARD

1. From among the loose parts, find:

*2 Hex Head Screws, 1/4-20 x 5/8

*3 Hex Head Screws, 5/16-18 x5!8

*2 Hex Head Screws, 5/16-18 x 1

*2 Hex Nuts, 1/4-20

*2 Lockwashers, 1/4 Extemal Type

*2 Lockwashers, 5/16 ExternalType

"1 Thumbscrew

1 Blade Guard Support

1 Spreader Support

1Spreader Rod

@

1/4-20

HEX NUT

Q

_161N.

EXTERNAL

LOCKWASHER

Items marked with an astedk (*) are shown actual size.

1/4-20 X 5/8 IN.

HEX HD. SCREW 5/16-18 X 5/8 IN.

HEX HD. SCREW 5/16-18 X 1 IN.

,HEX HD. SCREW

©

1/4 IN.

EXTERNAL

LOCKWASH ER

BLADE GUARD

SUPPPORT THUMBSCREW

SPREADER ROD

SPREADER SUPPORT

2. Before installing the Blade Guard, you must check

the heeling adjustment (parallelism of sawblade to

Miter Gauge Groove). The procedure for making this

check and adjusting it are found in the "ADJUST-

MENTS" secion of this manual. Refer to "HEELING

ADJUSTMENTOR PARALLELISM OF SAW BLADE

TO MITER GAUGE GROOVE."

3. Lower the blade.

4. Screw the Motor Base Clamp Screws part way into

cradle. Screw the 5/16-18 x 5/8 inch Hex Hd. screw

into the Blade Guard Support.

5. Attach Blade Guard Support. DO NOT TIGHTEN

SCREWS.

BLADE (

SUPPORT

\

5/16-18 X

5/8 IN.

HEX HD.

SCREW

5/16.18X1 IN. ]

HEX HD. SCREWS

5116-18 X 5/8 IN

HEX HD. SCREWS

19

assemb|y

6. Insert Spreader Rod into Spreader Support until pin

fits into notch. Insert Thumbscrew and tighten it.

THUMB SCREW

\\

SPREADER

ROD

\\

FLAT

SURFACE

\(INTO SUPPORT)

17 "

U

SPREADER

SUPPORT

7. Slide Spreader Rod into Blade Guard Support until

end of Rod is even with edge of Support. Tighten

Hex Head Screw in Support.

8. Attach Spreader to Spreader Support so that the

edge of the Spreader is ever_with the edge of the

Spreader Support. Tighten screws.

9. Raise Anti-Kickback Pawls (hold in place with a set-

screw wrench -see below). AlignSpreader SQUARE

to table,

Tighten both 5/16-18 x 1 inch Hex Head Screws. 1/-2ONE\ I II II _L-""-.-.._

HD. SCREW ___\ I_'__

114 IN. LOCKWASHER _II I.j'_Trr'" \ /l_";) _J/.i/"

,,,-,O.EX.UT '/I It

SPREADER EDGE fIII "_.%'_ , _t_J \\ v_l I

EVEN WITH SPREADER I U _h_'_ \/_--II \\ \\ _1 I

EmDOFROD - _,J,/_-'<'-"_---_A\ I I

EVEN WiTH EDGE _ _._=1 _ _.._._ I [

10. Raise blade all the way up, make sure it is square

with table.

11. Raise Blade Guard. Lift up both Anti-Kickback

Pawls. Insert one of the Setscrew Wrenches inthe

notches to hold the Pawlsout of the way.

13.Loosen Hex Head Screw in Guard Support and

move Spreader so that it touches blade of square.

Tighten screw.

HE\ HD.

SCREW

15.IMPORTANT: To work properly, the Spreader

must always be PARALLEL to the sawblade and

adjusted so the cut workplece will pass on either

side at the Spreader without binding or skewing

to the side.

NOTE: The Spreader is thinner than the width of the

cut (KERF) by approximately six thicknesses of

paper.

KERF WOOD

SPREADER ..__ -- . ....

LOOKING DOWN ON SAW

16. Make two folds ina small piece (6 x 6 inch)of ordinary

NEWSPAPER making three thicknesses.

The folded paper will be used as a "spacing gauge". /

17.Place RipFence on table, CAREFULLY move it

against blade so that it is parallel to the blade, and

just TOUCHEStips of sawteeth. Tighten Rip Fence

Lock Lever.

18. Insert folded paper between Spreader and Fence.

19.Using 7/16 wrench loosen the 1/4-20 hex head

screws so the Spreader can slide sideways.

20. Hold Spreader flat against Fence. Tighten screws

using 7/16 inch wrench.

21.To remove Blade Guard and Spreader, loosen 7/16IN. WRENCH

Thumbscrew. DO NOT LOOSEN OTHER SCREWS.

This lets you remove and replace the Guard without

disturbing the Spreader alignment.

FOLDED PAPER

MOUNTING THE MOTOR

Model 113.298721 & 113.298761

Check Motor Rotation

1. The Motor must rotate CLOCKWISE when viewed

from the 5/8 inch shaft.

2. MAKE SURE "KEY' IS REMOVED FROM SHAFT.

3. Place the Motor on your workbench or on the floor.

4. Plug the cord into a properly grounded outlet (See

"MOTOR SPECIFICATIONS AND ELECTRICAL

REQUIREMENTS" section) Notice the rotation of

the shaft. If it is not turning CLOCKWISE, do not

assemble or attempt to operate saw until motor with

correct rotation is obtained,

KEY

518 IN.

DIA, SHAFT

21

TION

assembly

5. From among the loose parts, find the following

hardware:

*4 Carriage Bolts, 5/16-18 x3/4

*4 Hex Nuts 5t16-18

*4 Lockwashers, 5/16 External Type

1 Motor Pulley

1 Belt Guard "L" Bracket

1 Belt Guard Support Bracket

Items marked with an asterisk (*) are shown actual size.

= == i ,=,,,,,H i ,i= ,1=

POSITIONING MOTOR ON MOTOR MOUNTING

_BELT GUARdeD

BELTGUARD MOTOR SUPPORT BRACKET

"L_BRACKET PULLEY

5/16-18 x 3/4 IN

CARRIAGE BOLT

LOOSEN BOTH CRADLE CLAMP SCREWS

5/16-18 5/16 IN EXTERNAL

HEX NUT LOCKWASHER

BASE

Model 113.298761

1. Put the motor mounting base against the flat surface

of a workbench.

2. Positionthe motor so the end with terminal cover is

facing you.

3. Loosen both cradle clamp screws.

4. Put asquare against the LEFT side of the motor and

against the top of the workbench.

r.---

5. Turn the motor inside the cradle clamps untilthe top

of both capacitors touch the square

6. Tighten bothcradle clamp screwsIo holdthe motor in

this position.

WARNING: Failure to properly Install motor may let

workplece strike capacitor cover during bevel or

compound miter cuts.

=l

CAPACITORS"

SQUARE

MOTOR

MOTOR MOUNTING

BASE

WORK BENCH

MOUNTING MOTOR ON MOTOR BASE

Model 113.298721 & 113.298761

1. Place Motoron MotorBase so that shaft is pointing

to the right. Insert bolts through holes in Base, then

throughthe MotorMountingBase. Installlockwashers

and nuts, DO NOT TIGHTEN AT THIS TIME.

2. Position Motor so that edge of Motor Foot and Motor

Base are even. Slide Motor allthe way tothe RIGHT.

Slip the long part of the "L" Bracket fully under the

Motor so the short part is just under shaft (Model

113.298721 only). Tighten the fournuts.

WELDED MOTOR

MOUNTING BASE

THESE TWO

EDGES EVEN

LOCKWASHER

5/16 IN.

5/16-18

CARRIAGE BOLT

5116-18 X 3/4 iN.

away from Motor. DO NOTTIGHTEN SETSCREW.

4. Install 3116 inchsquare key (furnished with Motor) in

groovesin PulleyandMotorshaft. DONOTTIGHTEN

SETSCREW.

,= =

INSTALUNG BELT

Model 113.298721 & 113.298761

1. Lift Motor and insert the TWO PINS on Motor Base

into HOLES in Cradle. Push Motor in as far as itwill

go.

BELT GUARD SUPPORT "" PULLEY

INSERTED EVEN WITH

MOTOR END HUB

2. Lowerthe blade, installBelt on Saw Pulley and Motor

Pulley.

3. Sight along edges of both pulleys and move Motor

Pulley so that belt is parallel to the edges of bol

Pulleys. Tighten the set screw in the Motor Pulley.

22

4. iMPORTANT:Measurethe distance from end of

Motor shaftto Pulley, Mark this dimension down;

you will need it later when reinstalling the Pulley.

5. Make sure blade is 90°totable, raise it allthe way up.

6. Lift Motor untiledge ofwasher isevenwith endof slot

tighten pivotscrew. Inthis position, pullMotortoward

you (pins will slide out of Cradle) until Belt is TIGHT,

tighten the two Motor Base Clamp Screws.

7. Loosen Pivot Screw slightly.

8. Lower the saw blade all the way down.

9. iMPORTANT: Motor should pivot freely down-

ward as blade is lowered. If it does not, LOOSEN

the Pivot Screw some more.

EDGE OF WASHER

EVEN WITH END

OF SLOT

10. Pivot Screw must be adjusted only tight enough to

allow Motor to pivot FREELY as blade is raised and

lowered. This will maintain constant tension on Belt.

11. Put your hand around the belt half way between the

two Pulleys and squeeze Belt until two sides of Belt

touch, The Motorshould move freely as you squeeze

the Belt. If Motor does not move freely, Belt tension

must be readjusted.

=

INSTALUNG BELT GUARD

SCREW

/"L"BRACKET

MOTOR PULLEY

Model 113.298721

1. Remove the Belt and Motor Pulley.

2. Screws furnished with Guard are "Self Threading".

Screwthem into holesin BeltGuard SupportBracket,

then remove them.

3. Position BeltGuard Support Bracket and Belt Guard

Support as shown and installthe screws. Make sure

Motor shaft is in CENTER of hole in Support.

BELT GUARD

"L" BRACKET

TWO HOLES CLOSEST

TOGETHER

oEL,oo,°o

SUPPO.T..ACKET

SELF-THRSADING

BELT GUARD SUPPORT SCREW

INSTALLING BELT GUARD

Model 113.298761

1. Remove the Belt and Motor Pulley.

2. Screws furnished with Guard are Serf Threading."

Screw them into holes in Belt Guard Support Bracket,

then remove them,

3. Position BeltGuard Support Bracket and Belt Guard

Support as shown and installthe screws. Make sure

Motor Shaft is in CENTER of hole insupport.

BELT GUARD

SUPPORT BRACKET

BELT GUARD

SUPPORT

BELT GUARD

'1 TWO HOLES CLOSEST

TOGETHER

BELT GUARD SUPPORT

/

CENTERED

kMOTOR BASE

CLAMP SCREWS_

PIVOT

-SCREW

\

PIVOT

SCREW

assembly

iNSTALLiNG BELT GUARD

Model 113.298721 & 113.298761

1. install three Clips (furnished with Guard) 90° apart

starting with one Clip at the end of the Guard as

shown. LONG END of Clip facing AWAY from you.

BELT GUARD

OPENING

_CLIPS

N

LONG END

2. Reinstall Motor Pulley the same way it waswhen you

aligned the Belt,

3. Place Belt on Saw Pulley. Insert end of Bell through

opening in END of Guard.

4. Slip Belt over Motor Pulley.

BELT

5. Press Guard onto Support sothat bottom of Guard is

approximately 3/4 inch away from Belt.

NOTE: To remove Guard, lift up on LONG TABS of

Clips, pull Guard outward. The Clips should remain

on the Belt guard Support.

3/4 iN.

PLUGGING iN MOTOR

1. From among the loose parts find:

2 Wire Ties

2. Route Motor Cord along dghtside ofcabinet and snap

ties in 1/4 inch bole in side of cabinet. Secure cord in

wire ties,

3. Plug Motor cord into outlet on side of switch box.

WIRE TIES

24

EXTENSION REMOVED FOR

PICTURE CLARITY

getting to know your saw 9 SAWBLADE

J7BLADE GUARD

S TABLE INSERT

|0 EXACT-I-CUT ANTIKICKBACK

PAWLS

6MITER GAUGE

RiP FENCE

HOLES; FOR

ATTACHING FACING

RiP FENCE

LOCK HANDLE

4TILT LOCK HANDLE

(UNDERNEATH TABLE)

2ELEVATION HANDWHEEL 3TiLT HANDWHEEL

1 ON-OFF SWITCH

ON-OFF SWITCH

CAUTION: Before turning switch "ON", make

sure the blade guard Is correctly Installed and

operaUng properly.

The On-Off Switch has alocking feature. THIS

FEATURE IS INTENDED TO PREVENT UN-

AUTHORIZEDAND POSSIBLE HAZARDOUS USE

BY CHILDREN AND OTHERS.

A. To turn saw ON, stand to either sideot the blade,

never in line with it, insert finger under switch

lever and pull END of lever out.

Afterturning switchON, always allow the blade to

come up to full speed before cutting.

Do notcycle the Motor Switch on and oft rapidly,

as this may cause the sawblade to loosen. Inthe

event this should ever occur, allow the sawblade

to come to a complete stop and retighten the

arbor nutnormally, not excessively. Never leave

the saw while the power in =ON",

B. Totum saw OFF, PUSH leverin. Never leave the

saw untilthe cutting tool has come to a complete

stop.

C. To lockswitchinOFF position, hold switch IN with

one hand, REMOVE key with other hand.

WARNING: For your own safety, lower blade or

other cutting tool below table surface. (If blade

Is Ulted. return It to vertical, 90°, position). Always

lock the switch "OFF". When saw Is not in use,

remove key and keep it in a safe place. Also, in

the event of a power failure (all ofyour,ghts go

out) turn switch off, lock It and remove the key.

This will prevent the saw from starting up again

when the power comes back on,

KEY

(YELLOW PLASTIC)

25

getting to know your saw

2

3

4

5

ELEVATION HANDWHEEL ... elevates or

Iowersthe blade, Turnclockwiseto elevate, counter-

clockwise to lower.

TILT HANDWHEEL...tilts the blade for bevel

cutting. Turn clockwise to tilt toward left,counter-

clockwise to tilt toward dght.

When the blade is tilted to the LEFT as far as itwill

go, it should be at 45" to the table and the bevel

pointer should point 45°.

NOTE: There are LIMIT STOPS inside the saw

which prevent the blade from tilting beyond 45°to

the LEFT and 90° to the RIGHT. ( See "ADJUST-

MENT,<;AND ALIGNMENTS"section"BLADE TILT,

OR SQUARENESS OF BLADE TO TABLE").

TILT LOCK HANDLE... locks the blade inthe

desired tilt position. To loosen, turn counterclock-

wise. Push handle in and turn it to another position

if necessary in order to tighten or loosen.

RIP FENCE... islocked inplace by pushingthe

Lock Lever down untilthe lever rests onthe stop. To

move the Fence, lift the Lock Lever and grasp the

Fence with one hand at the front.

Holes are provided inthe Rip Fence for attaching a

wood facing when using the Dado Head, or Molding

Head.

Select a piece of smooth straight wood approxi-

mately 3/4 inch thick, and the same size as the Rip

Fence.

Attach it to the Fence with three Round Head #10

Wood Screws, 2 inches long. TO removethe facing,

loosen the screws, slide the facing forward and pull

the screws through the round holes.

WOOD FACING

t

6 MITER GAUGE .., headislockedin positionfor

crosscuttingorrnitedngby tighteningthe LockKnob.

ALWAYS LOCK IT SECURELY WHEN IN USE.

If necessary, the Miter Gauge head can then be

swiveled slightlyto compensate and then locked.

Slots are provided in the Miter Gauge for attaching

an Auxiliary Facing to make it easier to cut long

pieces. Be positive Facing does not interfere with

the proper operation of the Sawblade Guard.

Select a suitable piece of smooth straight wood, ddll

two holes through it and attach it with screws.

NOTE: When bevel crosscutting, attach Facing so

that it extendsto the dght of the Miter Gauge and use

the Miter Gauge in the groove to the righl of the

blade.

STb.PI. +s+soT \ I I-

FO.STO..,.

FACING

7BLADEGUARD...must always be in place and

working properlyfor all thru-sawing cuts. That is, all

cuts where the blade cuts completely through the

workpiece.

To remove the Guard for special operations, loosen

the Thumbscrew and slide the Guard off of the Rod.

DO NOT DISTURB THE SETTING OF THE ROD.

When replacingthe Guard, make sure the PIN inthe

Rod engages with the NOTCH in the Spreader

Support. Make sure Thumbscrew is tightened se-

curely.

8 TABLE INSERT... is removable for removing

or installing blades or other cutting tools.

\\

/

SCREW

Gauge to cut miters.

NOTE: The slotsfor the Stop Pin and the gradu-

ations are manufactured to very close tolerances

which provide accuracy for average woodworking.

In some cases where extreme accuracy is required,

when making angle cuts. forexample, make a trial

cut and then recheck it.

A, Lower the blade below the table surface.

B. F_aiseBlade Guard.

C. Loosen screw.

D. Lift insert from front end, and pull toward front of

saw.

26

NEVER OPERATE THE SAW WITHOUT THE

PROPER INSERT IN PLACE. USE THE SAW-

BLADE INSERT WHEN SAWING. USE THE

COMBINATION DADO MOLDING INSERT WHEN

USING A DADO OR MOLDING HEAD.

REMOVING AND iNSTALLiNG

SAWBLADE

WARNING: For your own safety, turn switch

"OFF"and remove plug from power sourceoutlet

before removing or installing sawblade.

A. Raise Blade Guard, remove Insert.

B; TO REMOVE Blade, place ablockofwood against

front of Blade, PULL arbor wrench toward youto

LOOSEN arbor nut.

C. To TIGHTEN arbor nut, place ablock of wood

against rear of Blade, PUSH wrench away from

you.

WOOD BLOCK NUT

BLADE GUARD NOT SHOWN

FOR PICTURE CLARITY

When installingthe Blade, make sure the teeth are

pointing toward the front of the saw and that the

Blade and Collars are clean, and free from any

burrs.

The HOLLOW side of the collar must be against the

Blade.

Always tighten the arbor nut securely.

NOTE: When using the Dado or Molding Head, it is

not necessary to install the loose Collar.

To replace insert.

Place insert into opening in table and push toward

rear of saw to engage Spring Clip and until keyslot

in insert will drop over screw. Tighten screw.

Do nottighten screw to the point where itwill deflect

the insert.

10 EXACT-I-CUT

The "yellow" Plastic Disc imbedded in the table En

front of the sawblade, is provided for marking the

location of the 'sawcut" on the workpiece.

A. Check Disc. If it is above table surface, place a

piece of hardwood on top of it and tap it down.

B. With blade 90° (square to table) crosscut a piece

of wood.

C. Pull Miter Gauge back until wood is over Disc.

Using a sharp pencil, mark aline on Disc.

D. With Miter Gauge in fight hand groove, follow

same procedure and mark another line on Disc.

E. These lines indicate the -path" of the cut (ken')

made by the sawblade.

F. When cutting the workpiece, line up mark on

workpiece with line on Disc.

BLADE GUARD NOT SHOWN

PICTURE CLARIFY

ICH

OR NUT

LOOSE

COLLAR

ARBOR ._ ,_.._

<3 ._ _' _ :\ ARBORI NUT

TEETH POINTING TO ---._, , _.:?__._

FRONT OF SAW

BLADE GUARD NOT SHOWN

FOR PICTURE CLARITY

27

safety instructions for basic saw operations

BEFORE EACH USE:

1. Inspect your saw.

A. To avoid injuryfrom accidental starting, unplugthe

saw, turn the switch off and remove the Switch Key

before raising or removing the Guard, changing

the cutting tool, changing the setup or adjusting

anything.

B. Check for alignment of moving pads, binding of

moving pads, breakage of pads, mounting, and

any other conditions that may affect the way it

works. If any partis missing, bent, or broken inany

way, or any electrical parts don't work properly,

turn the saw off and unplug the saw.

C. Replace damaged, missing, or failed parts before

using the saw again.

D. Use the Sawblade Guard, Spreader, and Anti-

Kickback Pawls forany thin-sawing (whenever the

blade comes through the top of the workpiece).

Make sure the Pawlswork properly. Makesurethe

Spreader is in line with the sawblade.

E. REMOVE ADJUSTING KEYS AND WRENCH ES.

Form habit of checking forand removing keys and

adjusting wrenches from tool before turning it on.

F. To avoid injury from jams, slips or thrown pieces

(kickback and throwback):

1. USE ONLY RECOMMENDED ACCESSORIES

(See page 44). Follow the instructions that

come withthe accessories. Using other acces-

sories may be dangerous.

2. Choose"the right blade or cutting accessory for

the material and the type of cutting you plan to

do.

3. Never use grinding wheels, abrasive cut-off 6.

wheels, friction wheels (metal slitting blades)

wire wheels orbuffing wheel. Theycan fly apart

explosively.

4. Choose and inspect your cutting tool carefully.

a. To avoid cuttingtoolfailure and thrownshrap-

nel (broken pieces of blade), use only 10" or

smaller blades or other cutting tools marked

for speeds of 3450 rpm or higher.

b. Always use unbroken, balanced blades

designed to fit this saw's 5t8 inch arbor.

c. When thru-sawing (making cuts where the

blade comes through the workpiece top),

always use a t 0 inch diameter blade. This

keeps the Spreader in closest to the bade.

d. Donor overtighten arbor nuL Use arbor

5. Adjust table inserts flush with the table top.

NEVER use the saw without the proper insert.

6. Make sure all clamps and locks are tight and no

parts have any excessive play.

2. Keep work area clean

A. Cluttered areas and benches invite accidents.

Floor must not be slippery from wax or sawdust.

B. To avoid burns orother fire damage, never use the

saw near flammable liquids, vapors or gases.

C. To avoid injury frorn accidental blade contact, don't

do layout, assembly, or setup work on the table

while the blade is spinning. It could cut or throw

anything hitting the blade.

Plan aheadto protect your eyes, hands, face, ears.

AVOID ACCIDENTAL STARTING - Make sure

switch is "OFF" before plugging saw in.

3. Plan your work

A. USE THE RIGHT TOOL - Don't force tool or attach-

ment to do a job it was not designed for.

B. Dress for safety:

1. Do not wear loose clothing, gloves, neckties or

jewelry (rings, wristwatches). They can get

caught and draw you into moving pads.

2. Wear nonslip footwear.

3, Tie back long hair.

4. Roll long sleeves above the elbow.

5. Noise levels vary widely. To avoid possible

head ng damage, wear ear plugs or muffs when

using saw for long periods of time.

Any power saw can throw foreign objects into

the eyes. This can cause permanent eye

damage. Wear safety goggles (not glasses)

that comply with ANSI Z87.1 (shown on pack-

age). Everyday eyeglasses have only impact

resistant lenses. They are not safety glasses.

Safety goggles are available at Sears retail

catalog stores. Glasses or goggles not in com-

pliance with ANSI Z87.1 could seriously hurt

you when they break.

JR

enches to snug it securely. 7. For dusty operations, wear adust mask along

e; Use onlysharp blades with properlyset teeth, with the safety goggles.

Consult aprofessionalblade sharpenerwhen C. Inspect your workpiece. Make sure there are no

in doubt, nails or foreign objects in the part of the workpiece

f. Keep blades clean of gum and resin, to be cut.

28

D. Plan your cut to avoid KICKBACKS and THROW-

BACKS -when apartor allof the workpiece binds

on the blade and is thrown violently back toward

the front of the saw.

f. Never cut FREEHAND: Always use either a

Rip Fence, Miter Gauge or fixture to position

and guide the work, so it won't twist,bind onthe

blade and kickback.

2. Make sure there's no debris between the work-

piece and its supports.

3. Whencutting irregularlyshapedworkpieces,

plan your work so it will not slip and pinch the

blade:

a. A piece of molding, for example, must lie flat

or be held by a fixture or jig that will not let it

twist, rock or slip while being cut. Use jigs or

fixtures where needed to prevent workpiece

shifting.

b. Use a different, better suited type of tool for

work that can't be made stable.

4. Use extra caution with large, very small or

awkward workpieces:

a. Use extra supports (tables, saw horses

blocks,etc.) for any workpieces large enough

to tip when not held down to the table top.

NEVER useanother person as a substitute

for a Table Extension, or as additional sup-

port for aworkpiece that is longer or wider

than the basic saw table, or to help feed,

support or pull the workpiece.

b. Neverconfinethepiecebeingcutoff. That is,

the pieceNOT againstthe Fence, MiterGauge

or fixture. Never hold it, clamp it, touch it, or

use lengthstops against it. It must be free to

move. Ifconfined, itcouldgetwedged against

the blade and cause a kickback or throw-

back.

c. Never cut more than one workpiece at atime.

d. Never turn your table saw "ON" before clear-

ing everything except the workpiece and

related support devices off the table.

4. Planthewayyouwill pushtheworkplecethrough.

A. NEVER pug the workpiece through. Start and

finishthe cut from the front of the table saw.

B. NEVER put your fingers or hands in the path of

the sawblade or other cutting tool.

C. NEVER reach in back of the cuttingtoolwith either

hand to hold-down or support the workpiece,

remove wood scraps, or for any other reason.

D. Avoid awkward operations and hand positions

where a suddenslip couldcause fingers or hand to

move into a sawblade or other cutting tool.

E. DONq" OVERREACH. Always keep good footing

and balance.

F. Push the workpiece against the rotation of the

blade. NEVER feed material into the cutting tool

from the rear of the saw.

G.Always push the workpiece all the way past the

sawblade.

H. As much as possible, keep your face and body to

one sideof the sawblade, out of line with a possible

kickback or throwback.

I. NEVER turn the saw"ON"before clearing the table

of all tools, wood scraps, etc., except the work-

piece and related feed or support devices for the

cut planned.

WHENEVER SAW BLADE IS SPINNING

WARNING: Don't let familiarity (gained from fre-

quent use of your table saw) cause a careless mis-

take. Always remember that a careless fraction of a

second is enough to cause a severe injury.

1. Before actually cutting with the saw, watch it while it

runs for a short while. If it makes an unfamiliar noise

or vibrates a lot, stop immediately. Turn the saw off.

Unplugthe saw. Do not restart untiltinding andfixing

the problem.

2. Make sure the top of the arbor or cutting tool turns

toward the front of the saw.

3. Set the cutting tool as low as possible for the cut

you're planning.

4. KEEP CHILDREN AWAY. All visitors should be kept

a safe distance from work. Make sure bystanders are

clear of the saw and workpiece.

5. Let the blade reach full speed before cutting.

6. DON'T FORCE TOOL. It will do the ._obbetter and

safer at its designed rate. Feed the workpiece intothe

blade only fast enough to let it cut without bogging

down or binding.

7. Before freeing any jammed material:

A. Turn switch "OFF".

B. Unplug the saw.

C. Wait for all moving parts to stop.

D. Checkblade, Spreader and Fence for proper align-

ment before starting, again.

8. To avoid throwback of cut off pieces;

A. Use the Guard Assembly.

B. To remove loose pieces beneath ortrapped inside

the Guard:

1; Turn saw "OFF".

2. Remove Switch Key.

3. Wait for blade to stop before lifting the Guard.

29

safety for basic saw operations

BEFORE LEAVING THE SAW

1. Turn the saw off,

2. Wait for blade to stop spinning.

3. Make workshop child-proof. Lock the shop. Discon-

i i,,i

basic saw operation - using the miter gauge

CROSSCUTTING, MITER CUTTING, BEVEL CUT- 2.

TING, COMPOUND MITER CUI-rlNG and when RAB-

BETING across the end of a narrow workpiece, the

MITER GAUGE IS USED.

WARNING: For your own safety, aNvays observe the

following safety precautions in addition to the safety

instructions on pages 2, 3, 4, 5, 28, 29 & 30. 3.

ADDITIONAL SAFETY INSTRUCTIONS FOR

CROSS CUT TYPE CUTS

Before S_rting:

1. Never use the Rip Fence when crosscutting,

nect master switches. Remove the yellow Switch

Key. Store it away from children and others not

qualified to use the tool.

4. Unplug the saw.

An auxiliarywoodfacing attached to the Miter Gauge

can help preventworkpiece twistingand throwback s.

Attach it to the holes provided. Make the facing long

enough andbig enough to support yourwork. Make

sure, however, itwill not interfere with the sawblade

guard.

Use jigs or fixtures to help hold any piece too small

to extend across the full length of the Miter Gauge

face during the cut. This lets you properly hold the

Miter Gauge and workpiece and helps keep your

hands away from the blade.

While Cutting:

1. To avoid blade contact, always holdthe Miter Gauge

as shown in the "BASIC SAW OPERATIONS -

USING THE MITER GAUGE."

i iii

WORK HELPERS

Before cutting any wood on your saw, study all of the

"Basic Saw Operations."

Notice that in order to make some of the cuts, it is

necessary to use certain devices, "Work Helpers", like

the Push Stick, the Push Blockandthe Auxiliary Fence/

Work Support, which you can make yourself.

Afteryou have made afew practice cuts, make up these

"helpers"before starting any projects. Make the "Push

Stick"first.

SLIGHTLY LESS THAN

THICKNESS OF WORKPIECE

uP TO 3/8" %.

-'F--'C 1/2_ _

1-5/8 _' i </\

45 ° NOTCH

NOTE: All dimensions in inches

PUSH STICK

PUSH STICK AND PUSH BLOCK

Make the Push Stick using a piece of 1x 2.

Make the Push Blockusing apiece of 3/8 in. and 3/4 in.

plywood.

The small piece of wood 3/8 x 3/8 x 1-1!2 inches should

be GLUED tothe plywood. DO NOT USE NAILS. This

is to prevent dulling the sawblade in the event you

mistakenly cut intothe Push Block.

Position the handle in the center of the plywood and

fastentogetherwith glue and woodscrews.

THESE EDGES MUST

BE PARALLEL

\

3/8

5-1/8 3/8

NOTE: All dimensions in inches

FUSH BLOCK

3/4 PLYWOOD

3/8 PLYWOOD

AUXILIARY FENCE/WORK SUPPOFIT

NOTE: Since the Push BloCkis used with the Auxiliary

Fence, the 4-3/4 inches dimensions must be held iden-

tical on both the pieces.

3O

5-,1!2

NOTE

AUXILIARY FENCE/WORK SUPPORT

.YWOOD

AUXILIARY PANEL WORK SUPPORT

Make using a piece of 3/4" and 3/8" plywood. Fasten

together wtihglue and wood screws. Use this Auxiliary

Panel Work Support only when cutting large panels that

require the Rip Fence to be positioned past the exposed

side of the extension.

3-5/8

FACE & EDGE

MUST BE

PARALLEL

3/8 PLYWOOD

NOTE: All dimension in inches

AUXILIARY PANEL/WORK SUPPORT

CROSSCUTTING

Crosscut- A cuttingor shaping operation made across

the width of the workpiece.

The graduations on the Miter Gauge provide accuracy

lor average woodworking. In some cases where ex-

treme accuracy is required, when making angle cuts, for

example, make a trial cut and then recheck it with an

accurate square, or protractor.

If necessary, the Miter Gauge head can be swiveled

slightly to compensate for any inaccuracy.

NOTE: The space betweenthe Miter Gauge Bar andthe

groove inthe table isheld to a minimum dudng manufac-

turing.

For maximum accuracy when using the Miter Gauge,

always '1avor"one side of the groove in the table. In

other words, don't move the Miter Gauge from side to

side while cutting, but keep one side of the bar riding

against one side of the groove.

NOTE: Glue apiece of sandpaperto the face ofthe Miter

Gauge head. This will help prevent the workpiece from

"creeping" while it is being cut.

The Hold-Down Clamp (optional accessory) should be

used on the Miter Gauge for greater accuracy.

The Miter Gauge may be used in either of the grooves in

._SANDPAPER

the table. Make sure it is locked.

WARNING: To avoid blade contact or kickback,

hold the Miter Gauge properly.

When using the Miter Gauge inthe LEFT hand groove,

hold the workpiece firmly against the Miter Gauge head

with your left hand, and grip the lock handle with your

right.

When using the RIGHT hand groove, hold the work-

piece with yourright hand andthe Lock Handle with your

left hand.

When cutting long workpieces, invert Auxiliary Panel/

Work Support and position it on top of the Guide Bars to

support the workpiece as near to the end as possible. If

thisdoes not adequately supportthe workpiece, youcan

make a simple support by clamping a piece of plywood

to a sawhorse. (See illustrationabove)

Use the Hold-Down Clamp (optional accessory) on the

Miter Gauge for greater accuracy.

AUXILIARY FENCE/

WORK SUPPORT

\\

31

basic saw operation

REPETITIVE CUTTING

REPETITIVE CUTTING is known as cutting a quantityof

pieces the same length without having to mark each

piece.

1. Use the Stop Rods (optional accessory) only for

cutting duplicate pieces 6 inches long and longer.

2. Foitowall safety precautions and operational instruc-

tions for cross cutting.

When making repetitive cuts from a long workpiece,

make sure it is adequately suppoded.

Use the Hold-Down Clamp (optional accessory) on

the Miter Gauge for greater accuracy.

i i

3. NEVER USE THE RIP FENCE AS A LENGTH STOP

BECAUSE THE CUT-OFF PIECE COULD BIND

BETWEEN THE FENC EAN D THE BLADE CA USIN G

A KICKBACK.

4. When making repetitive cuts shorter than 6 inches,

clamp a block ofwood 2 inches long to the table to act

as a length stop. Do not clamp directly to the bottom

edge of the table because the "swivel" of the clamp

will not grip properly. Place a small block of wood

between the bottom edge of the table and the "C"

clamp,

CAUTION: When clamping the block, make sure

that the end of the block Is well In front of the

sawblade. Be sure it is clamped securely.

5. SrK:lethe workpiece along the Miter Gauge unt_ it

touches the block, hold itsecurely orclamp itwith the

Hold-Down Clamp (optional accessory).

6. Make the cut, pull the workpiece back, turn the saw

off, wait for Blade to stop and remove cut off piece

before continuing.

=

MITER cu'ri'ING

MITER CUTTING is known as cutting wood at an angle

other than 90°with the edge of the wood. Follow the

same procedure as you would for crosscutting.

Adjustthe Miter Gauge to the desired angle, and lock it.

The Miter Gauge may be used in either ofthe grooves in

the table.

When using the Miter Gauge in the LEFT hand groove,

hold the wo_ece firmly against the Miter Gauge head

with your left hand, and gdp the Lock Handle with your

right.

Whenusing the RIGHThandgroove, holdthe workplece

with your right hand and the Knob with your lefl hand.

Use the Hold-Down Clamp (optional accesson/) on the

Miter Gauge for greater accuracy.

LEFT HAND REMOVED "\

FOR PICTURE CLARITY \

WORK SUPPORT

32

BEVEL CROSSCUTTING

BEVEL CROSSCUTTING is the same as crosscutting

except that the wood is also cut at an angle, other than

90° with the flat side of the wood.

Adjustthe blade to the desired angle.

Use the Miter Gauge in the groove to the RIGHT of the

blade. It cannot be used in the groove to the LEFT

because the Blade Guard will interfere. Hold the work-

piece with your righthand andthe Lock Handlewith your

left hand.

Use the Auxiliary FenceNVork Support for additional

support of the workpiece,

Lay itacross the Guide Barsto support the workpiece as

near to the end as possible,

Use the Hold-Down Clamp (optional accessory) on the

Miter Gauge for greater accuracy.

COMPOUND MITER CUTTING

COMPOUND MITER CUTTING is a combination of

miter cuttingand bevel crosscutting. The cut is made at

an angle other than 90° to boththe edge and the flat side

of the wood.

Adjust the Miter Gauge and the blade to the desired

angle. Make sure Miter Gauge is locked.

using the rip fence

RIPPING, BEVEL RIPPING, RESAWlNG AND RAB-

BETING are performed usingthe RIP FENCE together

withthe AUXILIARY FENCE/WORK SUPPORT, PUSH

STICK OR PUSH BLOCK.

WARNING: Foryourown safety, always observe the

following safety precautions in addition to the safety

instructions on pages 2, 3, 4, 5, 28, 29 & 30.

ADDmONAL SAFETY INSTRUCTIONS FOR

RiP TYPE CUTS

1. NEVER use the Miter Gauge when ripping.

2. Use a Push Stick whenever the fence is 2 or more

inches from the blade. When thru-sawing, use an

Auxiliary Fence and Push Biockwhenever the Fence

must be between 1/2 inch and 2 inches of the blade.

Never thru-saw ripcuts less than 1/2 inchwide.

3. When using aPush Stick or Push Block, the trailing

end of the board must be square. A Push Stick or

Block againstan uneven end couldslipoff orpush the

work away from the fence.

4. Never rip anything shorter than 10 inches long.

5. A FEATHERBOARD can help guide the workpiece.

KERFS ABOUT

5/16" APART

4-1/'

Before staring:

1. To avoid kickbacks and slips into the blade, make

sure the Rip Fence is parallel to the sawblade,

2. Check the Anti-Kickback Pawls. The Pawls must

stop a kickback once it has started. Replace or

sharpen Anti-Kickback Pawls when points become

dull.

3. Plastic and composition (like hardboard) materials

may be cut on your saw. However, since these are

usually quite hard and slippery, the Anti-Kickback

Pawls may not stop a kickback. Therefore, be espe-

cially careful in your set-up and cutting procedures.

While cutting:

1. To avoid kickbacks and slips into the blade, a_ways

push forward onthe section of the wo rkpiece between

the saw blade and the Rip Fence. Never pushforward

on the piece being cut off.

33

basic saw operation

RIPPING

Ripping -A cutting or shaping operation along the

length of the workpiece.

Position the Fence to the desired WIDTH OF RiP and

lock in place.

Before starting to alp,be sure:

1. Rip Fence is parallel to sawblade.

2. Spreader is properly aligned with sawblade.

3. Anti-Kickback Pawls are functioning properly.

When ripping LONG BOARDS or LARGE PANELS,

always use awork support.

A simple one can be made by clamping a piece of

plywood to a sawhorse.

ALWAYS SUPPORT LONG WORKPIECES

USING FEATHERBOARDS FOR THRU

SAWING

Featherboards are NOT employed for thru-sawing

operations when using the Miter Gauge.

Featherbaords are used to keep the work incontact with

the Fence and table as shown, and to help stop kick-

backs.

Add 7-1/2 inches highflat facing board to the Fence, the

full length of the Fence.

Mount Featherboards to Fence and table as shown, so

that leading edges of Featherboards will supporl work-

piece.

WARNING: Make surethe Featherboard against the

edge presses only onthe uncut portion (forward o!

the blade), it might otherwise pinch the blade In the

kerr and cause a kickback.

Before starting the operation (switch =OFF" and cutter

below table sudace):

1, Install Featherboards so they exert pressure on the

workpieoe; be positive they are secure, and

2. Make sure by trial that the Featherboards will stop a

kickback if one should occur.

"C" CLAMPS

FEATHERBOARD

WORK SUPPORT

FEATHERBOARD

CLAMPS

34

BEVEL RiPPiNG

When bevel ripping material 6 inches or narrower, use

Fence on the right side of the blade ONLY. This will

provide morespace betweentheFence andt he sawblade

for use of a Push Stick. If the Fence is mounted to the

left, the Sawblade Guard may interfere with proper use

of a Push Stick.

Keep your hands out of the blade path. Feed the

workpiece by pushing forward only on the part of the

workpiece that will pass between the blade and fence.

Stop your thumbs at the front edge of the table.

Finishthe cut with the appropriate pusher.

Once the tralUng end is on the table:

When"WI DTH OF RiP" is 2incheswide ormore, use the

PushStick to finishpushing the work allthe way past the

blade.

When thru-sawing arip 1/2 inch to 2 inches wide, the

Push Stick CANNOT be used because the Guard will

interfere. USE the Auxiliary Fence/Work Support and

Push Block.

AttachAuxiliary Fence/Work Support to Rip Fence with

two "C" clamps.

35

basic saw operation

Feed the work,piece by hand along the Auxiliary Fence

untilthe end is approximately I inch past thefront edge

of the table. Continue to feed using the Push Block.

Hold the workpiece inpositionand installthe Push Block

by sliding it on top of the Auxiliary Fence/Work Support

(this may raise Guard).

WARNING: Toavoid blade contact, never thru-saw

a rip less than 112Inch wide.

Narrow strips thicker than the Auxiliary Fence/Work

Support may enter the Guard and strike the Baffle.

CAREFULLY raise Guard only enough to clear the

workpiece. Use Push Block to complete cut.

BAFFLE

RESAWlNG

RESAWlNG isknown as ripping a piece of wood through

its thickness. Do not attempt to resaw BOWED or

WARPED material.

NOTE: To RESAW a piece of wood wider than 3_/8

inches, it will be necessawto remove the blade guard

andusethe AuxiliaryFence/Work Support. (See _WORK

HELPERS').

Clamp it to the table so that the workpiece will SLIDE

EASILY but not TILT or MOVE SIDEWAYS without

BINDING between the two Fences.

SMALL BLOCK

OF WOOD

!

Do not clamp directly to the bottom edge of the table

because the "swivel"of the clampw!ll notgrip properly.

Place a small block ofwoodbetweenthe bottom edge of

the table and the "(;"clamp.

WARNING: For your own safety

1. Do not "Back up" (reverse feeding) while resaw-

ing because this could cause akickback.

2. Make the first pass to a depth slightly more than

1/2the width ofthe board. Keep the same face of

the board against the fence for the second pass,

3. Install Blade Guard immediately upon comple-

tion of the resawlng operation.

36

CUTTING PANELS

When cutting panels (whenever fence is positioned

outside of table surface), ALWAYS use the Auxiliary

Fence/Work Support.

1. Unlock Fence and raise rear end.

2. PositionAuxiliary Fence/Work Support as shown and

attach it with two "C" clamps.

RABBETING

AUXILIARY PANEL/

RABBETING is known as cutting out a section of the

comer of a piece of material, across an end or along an

edge.

To make a RABBET requires cuts which do not go allt he

way through the material. Therefore, the Blade Guard

must be removed.

1. Remove Blade Guard.

RABBET

FIRST CUT 1

I SECOND CUT

t

2. For rabbeting along an edge (long way of work-

piece) as shown, add facing to Rip Fence approxi-

mately as highas the workpiece is wide. Adjust Rip

Fence and blade to required dimensions; then make

first cut with board flat on table as any rip(type) cut;

make second cut with workpiece on edge. Follow all

precautions, safety instructions,and operational in-

structions as for dpping, or riptype operations, includ-

ing Featherboards and Push Stick, etc.

3. For rabbeting across an end, for workpiece 10-1/2

inches and narrower, make the rabbet cut with the

board flat on the table. Using the Miter Gauge fitted

with a Facing, follow the same procedures and in-

structions for cross cutting making successive cuts

across the width of the workpiece to obtain the de-

sired width of cut. DO NOT use the Rip Fence for

rabbeting across the end.

4. INSTALL BLADE GUARD IMMEDIATELY UPON

COMPLETION OF RABBETING OPERATION.

Rabbet cuts can also be made in one pass of the

workpiece over the cutter using the Dado Head or

Molding Head.

RABBETING ALONG

THE EDGE

/

/

/

./

RABBETING

ACROSS THE END

J

/

J

/

/

PLOUGHING AND MOLDING

PLOUGHING is grooving withthe grain the long way of

the workpiece, using the Fence, USE featherboards

and push sticks as required.

MOLDING is shaping the workpiece with the grain the

long way of the workpiece, using the Fence. Use

featherboards and push sticks as required.

PLOUGHING MOLDING

37

basic saw operation

DADOING

Instructionsfor operating the Dado Head are contained

in booklet furnished with the Dado Head.

The arbor on the saw, is only long enough so that the

widest cut that can be made is 13/16 inch wide.

It is not necessary to install the outside loose collar

before screwing on the arbor nut. Make sure the arbor

nutis tight.

ALWAYS USE DADO INSERT LISTED UNDER "REC-

OMMENDED ACCESSORIES."

When using the Dado Head it will be necessary to

remove the Blade Guard and Spreader. USE CAU-

TION. USE MITER GAUGE,FENCE, FEATHER-

BOARDS OR PUSH STICKS, etc. AS REQUIRED.

ALWAYS REPLACE THE BLADE, GUARD AND

SPREADER WHEN YOU ARE FINISHED DADOING.

LOOSE CC

ARBOR NU

MOLDING CUTTING

Instructions for operating the Molding Head are con-

tained in a bookletfurnished with the Molding Head.

Always use Molding Insert listed under "RECOM-

MENDED ACCESSORIES".

When using the Molding Head, it will be necessary to

i

USING FEATHERBOARDS FOR NON-

THRU SAWING

Featherboards are not employed dudng nonthru-saw-

ing operations when using the Miter Gauge.

Use Featherbaords for all other non thru-sawing

operations (when sawblade guard must be removed).

Featherboards are used to keep the work incontact with

the fence and table as shown andto stop kickbacks.

Add 7-1/2 inch highflat facing board to the fence, the full

length of the fence. Mount Featherboard tofence and

table as shown, so that leading edges of Featherbaords

will support work,piece until cut is complete, and the

workplace has been pushed completely past the cutter

(sav/olade, dado head, molding head, etc.) with a Push

Stick, as in dpping;

Before starting the operation (switch "OFF" and cutter

below table surface):

)LL

PT_f t "_ SAW ARBO

workplace; be pesitive they are secure, and

2. Make sum by trial that the Featherboards will stop a

kickback itone should occur.

Replace the sawb|ade guard as soon as the non thru-

sawing operation is complete.

REMOVE SAWBLADE ANC

INSTALL DADO HEAD

BACK OF SAW

removethe Blade Guard and Spreader. USE CAUTION.

USE MITER GAUGE, FENCE, FEATHERBOARDS OR

PUSH STICKS, ETC. AS REQUIRED.

ALWAYS REPLACE THE BLADE GUARD AND

SPREADER WHEN YOU ARE FINISHED MOLDING.

"'C" CLAMPS

FEATHI:RBOARD

CLAMPS

38

adjustments

WARNING: For your own salety, turn switch "OFF"

and remove plug from power source outlet before

making any adjustments.

MITER GAUGE

NOTE: The Slotsfor the Stop Pin and the graduations

are manufactured to very close tolerances which pro-

vide accuracy for average woodworking. In some cases

where extreme accuracy is required, when making

angle cuts, for example, make atrial cut and then

recheck it.

If necessary, the Miter Gauge head can be swiveled

slightlyto compensate for any inaccuracy.

1. Loosen the "knob" and pull "Stop Pin" OUT.

2. Swivel the head, position it at "0%push the Stop Pin

IN, lockthe Handle.

3. The HEAD should be square with the Bar and the

Pointer should point to "0". Readjust the Pointer if

necessary.

4. Ifthe headis not squarewith the Bar, adjustmentsare

required.

A. Loosen the "knob"(t) and the "two screws"(2)

B. Position the HEAD square with the Bar using a

combination square.

C. PUSH the Stop Pin into the slot in the head at "0",

push the Pin into the slot and twist it. Lock the

Knob.

D. Recheck with the square. If the head is still not

square, loosen the screws (2) and readjust the

Indicator Blcok.

E. With the head square with the Bar and the Pin

pushed intothe slot, adjust the Pointer (3) to point

to "0".

F. The Miter Gauge head must rest on top of the Bar

without being able to move up and down, yet it

LOCK KNOB

\

BAR STOP

PIN

SQUARE INDICATOR

BLOCK

!

WRENCH 2"_

must swivel freely.

G.The swiveling movement of the head can be ad-

justed by tightening or loosening the setscrew (4)

using the 1/8 inch setscrew wrench,

NOTE: The setscrew is located inside of the head.

To reach it, swivel the head to 60 ° andturn the Miter

Gauge upside down,

HEELING ADJUSTMENT OR

PARALLELISM OF SAWBLADE TO MITER

GAUGE GROOVE

While cuffing, the material must move in a straight line

PARALLEL to the SAWBLADE. Therefore, both the

Miter Gauge Groove andthe Rip Fence must be PAR-

ALLEL to the Sawblade_

If the sawblade IS NOT parallel to the Miter Gauge

Groove, the blade will bind at one end of the cut. (This

is known as "HEELING").

To check for parallelism:

WARNING: For your own safety, turn switch "OFP"

and remove plug from power source outlet.

1. Raise blade all the way up, raise Blade Guard.

2. Markan"X" on one of the teeth which isSET (bent) to

the LEFT.

!

39

adjustments

3. Place the head of a combination square in the

GROOVE. Adjust blade of square so that it just

touches the tip of the MARKED tooth.

4. Move squareto REAR, rotate blade to see if MARKED

tooth again touches blade of square.

5. If tooth touches square at FRONT and REAR.

sawblade is PARALLEL to Miter Gauge Groove.

6. If tooth does not touch the same amount, the mecha-

nism underneath must be adjusted to make the blade

PARALLEL to GROOVE.

A. Rear Trunnion must be moved TOWARD to com-

binationsquare Ifthere is a space between marked

tOOthand end of square in step 4.

B. Rear Trunnion must be moved AWAY from the

square if marked tooth pushes square out of posi-

tion in the groove.

FRONT TRUNNION REAR TRUNNION

....

7. Loosen all three screws that hold the Rear Trunnion

and all three screws that hold the Front Trunnion.

NOTE: All six screws can be reached through back

of saw. Use a9/16 inch wrench. To reachleft-hancl

FrontTrunnion screw, tilt blade to 45°. After loosen-

ing screws, reposition blade at 90 a.

REAR-TRUNNION

SCREWS

RI|GHT-/HAND lCENTER LEFT-HAND

• (BEHIND HERE) (BEHIND HERE)

/! \,

FRONT-TRUNNION SCREWS

8. Usingawoodblock and mallet, as shown, move Rear

Trunnion to right or left as required to realign the

blade, if necessary, shift Front Trunnion in similar

manner; but do NOT move Front Trunnion unless

EDGE OF TRUNNION

CLAW HAMMER

WOOD BLOCK

PLACE BLOCK HERE

-- OR HERE

I

EDGE OF

REAR OFSAW CRADLE

40

BLADE TILT, OR SQUARENESS OF

BLADE TO TABLE

When the Bevel Pointer is pointing directly to the "0"

mark on the Bevel Scale, the sawblade should make a

SQUARE cut 90°to the table.

90° Position

To check for SQUARENESS:

WARNING: For your own safety, turn switch "OFF"

and remove plug from power source outlet.

1. Raise blade all the way UP, raise Blade Guard.

2. TILTblade afewdegreestothe LEFT. Now, tiltblade

back to the RIGHT as far as it will go.

3. Place the square against blade. Make sure square is

not touching the TIP of one of the saw TEETH.

4. Operate the 131t-Lock Handle (COUNTERCLOCK-

WISE) to loosen the Tilt Clamp screw.

5. NOTE: Handle is spring loaded for engagement with

screw head - must be pushed inward for disengage-

ment whenever necessary to obtain anew grip on

screw head.

__---'_ TILT CLAMP SCREW

.'_ -'_ TIL_T LOCK HANDLE

6. Rotate "131tHandwheelCLOCKWlSE afew tumsto tilt

blade. Now, rotate Handwheel COUNTERCLOCK-

WISE untilit stops. Blade should now be square with

table and Pointer should point to "0".

A. If blade is SQUARE to table;

1. Check Pointer.

B. IF POINTER DOES NOT point to the "(3"mark on

the Bevel Scale;

1. Remove Elevation Handwheel.

2. Loosenscrewand adjust Pointerusing medium

screwdriver

3. Install Elevation Handwheel.

TILT HANDWHEEL

BEVEL SCALE 1"/

I TIL,T °,NisR

POINTER

,ADJUSTING SCREW

\SCALE ADJUSTING

SCREW

POINTER AT

"0" POSITION

41

ad ustments

C. If blade is NOT SQUARE to table.., the 90• Stop

Screw must be ADJUSTED.

1. Unscrew 90° Stop Screw three to four turns

using 3/16 inch Hex "L" wrench.

2. Turn Tilt Handwheel clockwise one turn, then

turn Handwheel counterclockwise untilblade is

square with table.

3. Screw 90° Stop Screw IN until it stops. Check

once again for squareness and readjust screw,

if necessary.

i=

45" Position

TILT blade to LEFT as far as it will go.

1. Place an ACCURATE square against blade. Make

sure square is not touchingthe TIP of one of the saw

TEETH.

If blade is 45° to table;

1. Check Pointer.

........ i

//

\

\\\\\

If blade is NOT 45' TO TABLE... STOP SCREW and

SCALE must be ADJUSTED.

1. Unscrew 45° Stop Screw three to four turns using

3/16 inch setscrew wrench.

2. Tum Tilt Handwheel until blade is 45 _to the table.

3. Screw 45°Stop Screw IN until it stops. Check once

again and readjust screw, if necessary. !

/©/

45 °

STOPSCREW

\\\\\\

If POINTER DOES NOT point to the 45 ° mark on the

scale;

1. Remove Elevation Handwheel.

2. Loosen two screws on Scale and adjust Scale until

Pointer points to 45° mark.

3. Install Elevation Handwheel.

TILT MECHANISM

the nut inside using a 3/8 inch wrench.

42

maintenance

WARNING: For your own safety, turn switch "OFF"

and remove plug from power source outlet before

maintaining or lubricating your saw.

Do not allow sawdust to accumulate inside the saw.

Frequently blow out any dust that may accumulate

inside the saw cabinet and the motor,

Frequently clean your cuttingtoolswith Craftsman Gum

and Pitch Remover.

A coat of automobile-type wax applied to the table will

help to keep the surface clean and allow workpieces to

slide more freely.

If the power cord is worn or cut, ordamaged inany way,

have it replaced immediately.

Make sure the teeth of the Anti-Kickback Pawls are

always sharp. To sharpen:

1. Remove Blade Guard.

\\

2. Rotate Pawl toward rear of Spreader so that teeth are

above top of Spreader.

3. Hold Spreader with left hand and place Pawl over

corner of workbench.

4. Using a small round file (smooth cut) sharpen the

teeth.

mubrication

The following parts should be oiled occasionally with

SAE No. 20 or No. 30 engine oil.

1. Tilt screw threads and pivot nut. (First clean with

Craftsman Gum and Pitch Remover.)

2. Elevation screw threads and pivot nut. (First clean

with Craftsman Gum and Pitch Remover.)

3. Cradle bearing points.

4. Bearing points in Guard Assembly, Miter Gauge and

Rip Fence.

GUARD

tBEARING POINTS

sears recommends the following accessories

ITEM CAT. NO. ITEM CAT. NO,

Caster Sets ............................... 9-22222 or 9-22221

7 In. Molding Head Set ........................... See Catalog

7 In. Molding Head ................................. See Catalog

8 In. Molding Head ................................. See Catalog

Molding/Dado Insert for 7 In. Dia. Molding

or Dado Head .......................................... 9-29997

Molding/Dado Insert for 8 In. Dia. Molding

or Dado Head .......................................... 9-22287

Work Light ............................................. See Catalog

7 In. Dia. Adjustable Dad0 Head .............. See Catalog

7 In. Dia. Dado Head ............................... See Catalog

Sanding Wheel ...................................... See Catalog

Miter Gauge Stop Rods ................................ 9-29924

Miter Gauge Hold-Down Clamp ..................... 9-29928

Taper Jig ............................................... See Catalog

Universal Jig .......................................... See Catalog

Power Tool Know How Handbook ................. 9-29117

Sears may recommend other accessories not listed

in manual.

See your nearest Sears Store or Catalog Department

for other accessories.

Do not use any accessory unless you have received

and read complete instructions for its use.

43

trouble shooting

WARNING: For your own safety, turn switch "OFF" and always remove plug

from power source outlet before trouble shooting.

TROUBLE SHOOTING - GENERAL

TROUBLE

i

Excessive vibration

Cannot make square

cut when crosscutting.

Cut binds, burnsor

stalls motor when

ripping. 2.

3.

4.

5.

Cut nottrue at 90° or 1.

45° positions.

Tilt and elevating I.

handwheel turn hard.

PROBABLE CAUSE

i

1. Blade out of balance.

1. Miter gauge not adjusted

properly,

1. Dull blade or improper

i

tooth set.

Blade is Heeling.

Warped board.

Rip Fence not parallel to

blade.

Spreader out of alignment.

Stop collars not properly

adjusted.

Sawdust on threads of tilt

screw or elevating screw.

2. Bearing retainers too

tight.

REMEDY

1. Discard Blade and use a different blade.

1. See "Adjustments" section "Miter Gauge."

1. Sharpen or replace blade.

2. See "Adjustments" section, "Heeling Adjustment.."

3. Make sure concave or hollow side is facing

"down," feed slowly.

4. See "Assembly" section, "Aligning Rip Fence."

5. See "Assembly" section, "installing Blade Guard."

1. See "Adjustments" section, "Blade Tilt, or

.

.

Squareness of Blade to Table."

See "Maintenance" and "Lubrication" sections.

See "Maintenance" section, "Tilt and Elevation

Mechanism"

TROUBLESHOOTING - MOTOR

NOTE: Motors used on wood working tools ar particularly susceptible to the

accumulation of sawdust and wood chips and should be blown out or "vacuumed"

frequently to prevent interference with normal motor ventilation.

TROUBLE _ PROBABLE CAUSE

Excessive noise. 1. Motor

I

I

Motor fails to develop 1. Circuit overloaded with

full power. NOTE: lights, appliances and other

LOW Voltage: motors.

(Power output of

motor decreases too long.

rapidly with decrease .

REMEDY

1. Have motor checked by qualified service techni-

cian. Repair service is available at your nearest

Sears store,

1. Do not use other appliances or motors on same

circuit when using the saw.

2. Increase wire sizes, or reduce length of wiring.

See "Motor Specifications and Electrical Re-

quirements" section.

44

TROUBLESHOOTING - MOTOR (Cont'd)

TROUBLE

Motor starts slowly

or fails to come up

to full speed

Motor overheats

Starting switch in

motor will not

operate

Motor stalls. 1.

(resulting in blown

fuses or tripped 2.

circuit breakers)

Frequent opening o!

fuses or circuit

breakers

PROBABLE CAUSE

1. Low voltage.

2. Windings burned out

or open.

3. Starting switch not

operating.

1. Motor overloaded

2. improper cooling. (Air

circulation restricted

through motor due to

sawdust, accumulating

inside of saw.)

1. Burned switch contacts

(due to extended hold-in

periods caused by low line

voltage, etc.)

2. Shorted capacitor

(when equipped)

3. Loose or broken

connections.

Starting switch not

operating.

Voltage too low to permit

motor to reach operating

speed.

3. Fuses or circuit breakers

do not have sufficient

capacity.

1. Motor overloaded

2. Fuses or circuitbreakers

do not have sufficient

capacity.

3. Starting switchnot

operating (motor does not

reach speed.)

REMEDY

1. Request voltage check from the power company.

2. Have motor repaired or replaced.

3. Have switch replaced.

.

2. Feed work slower into blade,

Clean out sawdust to provide normal air circulation

through motor. See "Maintenance" and

"Lubrication" section.

1. Have switch replaced and request a voltage check

from the power company.

2. Have capacitor tested and replace if defective.

3. Have wiring checked and repaired.

1. Have switch replaced.

2. Request voltage check from the power company.

3. Install proper size fuses or circuit breakers.

1. Feed work slower into blade.

2. Install proper size fuses or circuit breakers.

3. Have switch replaced.

45

repair parts

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repair parts

PARTS LiST FOR CRAFTSMAN 10 INCH TABLE SAW

MODEL 113.298721 AND 113.298761

!

L

FIGURE 3- ON-OFF POWER OUTLET

KEY PART

NO. NO. DESCRIPTION

.fi=

60375 Cord, Molded

60380 Housing, Switch

9-22255 Key, Switch

60374 Switch, Locking

60377 Cover, Switch

448007 Screw, Pan Hd. No. 6 x 3/4

5O

PARTs LiST FOR CRAFTSMA_ 10 iNCH TABLE SAW

MODEL 113.298721 A_E) 113.298761

FIGURE 4 - TABLE EXTENSIONS

["KIEY PART --

INO. NO.

i1 9-22261

2STD541231

3STD551231

4 STD523t07

5 STD551031

6 818308

7 62539

8 STD523112

DESCRIPTION

1 Extension, Table 12 x27

"Nut, Hex 5/16-18

* Lockwasher, External 5/16

" Screw, Hex Head

5/16-18 x3/4

* Washer, 21t64 x 5/8 x 1/16

Bracket

Spacer, Fence Guide Bar

" Screw, Hex Hd.

5/16-18 x 1-1t4

*Standard Hardware Item - May be purchased locally

t Stock Item - May be secured through the Hardware

Department of most Sears Retail Stores or Catalog

Order Houses.

51

repair Parts

PARTs L'IST FOR CRAFTSMAN 10 iNCH TABLE. SAW

MODEL 173.2S872_AND _l,_.2987S_

2\

/

12

N°- 4-40 x1/4 /

x 1/2 I

52

PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW

MODEL "!13.298721 AND 113.298761

FIGURE 6 - MITER GAUGE ASSEMBLY

KEY PART

NO. NO.

1 62693

262692

3 STD551031

4 37893

5 STD510803

6 135

737895

8 37896

9 9417295

10 62230

11 STD541231

12 62225

13 62383

14 60288

DESCRIPTION

Plug, Button

Knob, Miter Gauge (Includes Key No. 1)

* Washer, Plain, 21/64 x 1 x 1/16

Gauge, Miter

* Screw, Pan Hd. 8-32 x 5/16

Indicator

Block, Miter Gauge Indicator

Pin, Miter Gauge Stop

* Screw, Pan Hd., w/Lockwasher, 8-32 x 5/8

Rod Assembly, Miter Gauge,

Consisting of Items 11,12, 12

* Nut, Hex., 5/16-18

Stud, Clamp

Stud, Pivot

Screw, Locking Set 114-20 x 3/8

°Standard Hardware Item - May be purchased locally.

53

repair parts

PARTS LiST FOR CRAFTSMAN 10 INCH TABLE SAW

MODEL 113.298721 AND 113.298761

I23

_) _::::::_ - /

/

/

/

/

/

/

6

12

45!

10 /

9

FIGURE 7 -GUARD ASSEMBLY

DESCRIPTION

Nut, Push

Pin 1/4 x 1-1/2

Support, Guard

Guard, Saw

Pin, 1/4x 1-3/4

* Washer, 17/64 x 5/8 x 1/16

KEY, PART ,

NO,, NO.

1 60208

2 62391

3 62395

4 62389

5 62390

6 STD551025

7

8 62396

9

10 62410

11 STD571810

12 62519

62520 •Spacer, Pawl

Pawl

Spreader Assembly, Blade

Pin, 1/4x 1

• Pin, Roll 3/16 x 15/16

Spring, Pawl

" Standard Hardware Item -May be purchased locally

54

PARTS LiST FOR CRAFTSMAN 10 iNCH TABLE SAW

MODEL 113.298721 AND 11:3.298761

345

1541

f12 11

2_

2

/

,/

KEY

NO.

1

2

3

4

5

6

7

8

PART

NO.

60314

819441

62554

STD551225i

STD541025

62553

STD541237,

803835-t

FIGURE 8 - LEG SET

9

10

11

12

DESCRIPTION

Screw, Serrated Truss HcI. 1/4-20 x 1/2

Leg

Stiffener, Side

*Lockwasher, Ext. 1/4

*Nut, Hex 1/4-20

Stiffener, End

* Nut, Hex 3/8-16

Foot, Leveling

HARDWARE FOR ATTACHING LEGS TO SAW

STD5231121 * Screw, Hex Hd. 5/16-18 x 1-1/4

STD551031 Washer, 11/32 x 11/16 ×1/16

STD551231 * Lockwasher, Ext. 5/16

STD541231 * Nut, Hex 5/16-18

*Standard Hardware Item -May' be purchased locally

55

SERVICE

MODEL NO'S,

113.298721

113.298761

HOW TO ORDER

REPAIR PARTS

10-iNCH TABLE SAW

Now that you have purchased your 10 inch Table

Saw, should a need ever exist for repair parts or

service, simply contact any Sears Service Center and

most Sears, Roebuck and Co. stores. Be sure to

provide all pertinent facts when you call or visit.

The model number of your Table Saw will be found at

the left-hand side of the base.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE

THE FOLLOWING INFORMATION:

PART NUMBER PART DESCRIPTION

MODEL NUMBER

113.298721

113:298761

NAME OF ITEM

10 Inch Table Saw

All parts listed may be ordered from any Sears Service

Center and most Sears stores. If the parts you need

are not stocked locally, your orderwilt be electronically

transmittedto a Sears Repair Parts Distribution Center

for handling.

Sold by SEARS, ROEBUCK AND CO., Chicago, IL 60684 U.S.A.

Part No. SP5396 Form No. SP5396-2 Printed in U.S.A. 8/92