Craftsman 139 53677Srt1 Users Manual
13953661SRT1 13953661SRT1 CRAFTSMAN GARAGE DOOR OPENER - Manuals and Guides 99020189 View the owners manual for your CRAFTSMAN GARAGE DOOR OPENER #13953661SRT1. Home:Garage Door & Opener Parts:Craftsman Parts:Craftsman GARAGE DOOR OPENER Manual
CRAFTSMAN Garage Door Opener Manual 99020189 CRAFTSMAN Garage Door Opener Owner's Manual, CRAFTSMAN Garage Door Opener installation guides
139.53673srt1 99020189
13953674srt bc49110d-3614-42d0-8cf7-bf946fe8635e Craftsman Garage Door Opener 139.53674SRT User Guide |
2015-01-05
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Owner's Manual Model No. 139.53661SRT1 139.53671SRT1 139.53672SRT1 139.53673SRT1 139.53674SRT 139.53677SRT1 / For Residential Use Only CRAFTSMRN® GARAGE DOOR OPENER Caution: Read and follow all safety rules and operating instructions before first use of this product. Fasten the manual near the garage door after installation. • Safety Precautions • Assembly • Installation • Adjustment • Care and Maintenance • Operation • Troubleshooting • Parts List Complies wib_ UL 325 regulations effective January 1, 199:3 Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. Contents Page A review of safety alert symbols ................................. 2 Contents Page Install the light and lens ................................................. 19 You'll need tools.......................................................... 3 Attach emergency release rope and handle ................. 19 Safety informationregarding garage door locks and ropes .................................................................. 3 Safety reversing sensor information.............................. 21 Electrical requirememts................................................. 20 Testing your garage door for sticking,binding and balance............................................................... 3 Illustretionof sectional door installaUon..................... 4 Install the safety reversing sensor........................... 22, 23 Fasten door bracket (sectional door) ............................ 24 F:asten door bracket (one-piece door) ........................... 25 Illustration of one-piece door installation...................5 Connect door arm to trolley (sectional door) ................. 26 Carton inventory.......................................................... 6 Hardware inventory.:................................................... 7 Assembly section - pages 8 - 11 Assemble T-rail ......................................................... 8 Attach cable pulley bracket ....................................... 8 Instail trolley ...?......................................................... 9 Fasten T-reJlto opener ............................................. g Install chin/cable ................................................... 10 Attach sprocketcover ............................................. 10 Tighten b_echain and cable ................................... 11 Installation section - pages 11 - 27 Installationsafety inetmctions................................. 11 Determine header bracket location Sectional door ....................................................... 12 One-piece door ..................................................... 13 Install the header bracket ....................................... 14 Attach the T-raJ1to header bracket ......................... 15 Position the opener................................................. 16 Hang the opener ..................................................... 17 Install the door control............................................ 18 Connect door arm to trolley (one-piece door) ............... 27 Adjustment section - pages 28- 30 Travel limit adjustments................................................. 28 Force adjustments ......................................................... 29 Test the safety reversingsensor ................................... 30 Test the safety reverse system .................................... 30 Operation safety instructions............................. ;.............31 Care of your opener ......................................................... 31 Maintenance schedule .................................................... 31 Operation of your opener ................................................ 32 Receiver and remote control programming .................... 33 Having a problem? .................................................... 34, 35 Repair parts, rail assembly .............................................. 36 Repair parts, installat_t .................................................. 36 Repair parts, opener assembly ....................................... 37 Accessories ............................................... 38 Index ................................................................................ 39 How to order repair parts................................................. 40 Maintenance agreement .................................................. 40 Warranty .......................................................................... 40 Start by reviewing these important safety alert symbols Mechanical Electrical When you see this Safety Symbol on the following pages, It will alert you to the possibility of damage to your garage door and/or the garage door opener If you do not comply with the corresponding instructions. Read the instructions carefully. This garage door opener is designed and tested to offer safe service provided it Is Installed, operated, maintained and tested in strict accordance with the safety instructions contained in this manual. 2 You'll Need Tools During assembly, installation and adjustment of the opener, instructions will call for hand tools shown below. Pencil Oooel Lev_ OOO O Hack Saw Ta_e Measure W3re Cutters ClawHammer 3116", 5116" awJ 5/32" Drill Bits _rewdl'iver Step_adder Adjustable End Wrench An unbalanced garage door might not reverse when required and someone under the door could be seriously injured or killed. If your garage door binds, sticks or is out of balance, call for professional garage door service. Garage doors, door springs, cables, pulleys, brackets and their hardware are under extreme tension and can cause serious Injury or death. Do not try to loosen, move or adjust them yourself! Ropes left on a garage door could cause someone to become entangled and killed. Remove all ropes connected to the door before installing and operating the opener. To avoid damage to the garage door and opener, disable locks before installing and operating the opener. Use a wood screw or nail to hold locks in the "open" (unlocked) position. Operation at other than 120V 60 Hz will cause opener malfunction and damage. Before you begin, complete the following test to make sure your door is balanced, and is not sticking or binding: • Lift the door about halfway as shown. Release the door. It should stay in place, supported entirely by its springs. Identify the type and height of your door and any special conditions that exist and any additional materials that may be required by referring to the lists on page 4 or page 5. • Raise and lower the door to see if there is any binding or sticking. ,.,j Before you begln, survey your garage area to see whether any of the conditions below apply to your installation. FINISHED CEILING SuI_ bracket & fastlming hardware Horizontal and vertical reinforcement iS needed to_'llghtw_ght _ doors (fiberglass. steel, akJminum, door v_th glass panels, etc.). See page 24 for details. Seg page 17. Slack in ChainTen6ion is NormalWhen Garage Dooris Closed " AccellDoor o Closed PeeWon Cab_ Puny Bracket Troaey Cable Rail Assembly I Based on your particular requirements, there are several installation steps which might call for matedals and/or hardware not included in the carton. Emergency Release Roge& Hand_ • Step 1, page 12 - Look at the wall or ceiling above the garage door. The header bracket must be securely fastened to structural supports. • Step 5, page 17 - Do you have a finished ceiling in your garage? If so, a support bracket and additional fastening hardware may be required. • Safety reversing sensor, page 21 - Depending upon garage construction, wood blocks may need to be fastened to mounting locations before sensors are installed. , • The opener can be installed within 2 feet of the left or right of the door center if there is a torsion spdng or center bearing plate in the way of the header bracket or door bracket area. If your door has extension springs, the opener must be installed in the center of the door. See pages 12 and 24. • Step 10, page 22 - Alternate floor mounting of the safety reversing sensor will require hardware not provided. • Step 11, page 24 - Do you have a steel, aluminum, fiberglass or glass panel deer?. If so, horizontal and vertical reinforcement is required. • Do you have an access door in addition to the garage door? If not, Model 53702 Emergency Key Release is required. See page 38. • Look at the garage door where it meets the floor. It must close on the floor all the way across. Other-wise, the safety reveree system may not work properly. See page 30. Floor or door should be repaired. • If your door is more than 7 feet high, see the rail extension kits avaJlable on page 38. You may find It helpful to refer back to this page as you proceed with the Installation of your opener. 4 One-Piece Before you begin, survey your garage ares to see whether any of the conditions below apply to your installation. Door Without Track FINISHED CEILING Support bracket & faslening in chain thns_on is normal when hardware is required. See page t7. garage door is dosed. Header Wa!l Closed Position Cable / Pultey Bracket Bracket O Cable Trolley T-rail DoorSrac_xet Release Door Arm Coot ) betweenfloorand bottom ReversingSensor of doormustnot exceed I/4". Safety Reversir_ Sensor Based on your particular requirements, there are several installation steps which might call for materials and/or hardware not included in the carton. One-Piece Door With Track • Step 1, page 13 - Look at the wall or ceiling above the garage door. The header bracket must be securely fastened to structural supports. • Step 5, page 17 - Do you have a finished ceiling in your garage? If so, a support bracket and additional fastening hardware (not provided) may be required. • Safety reversing sensor, page 21 - Depending on garage construction, wood blocks may need to be securely fastened to mounting locations before sensors are installed. • Step 10, page 22 - Alternate floor mounting of the safety reversing sensor will require hardware that is not provided. Safety ReversingSensor • Step 11, page 25 - Generally, a one-piece door does not require reinforcement. If your door is lightweight, you can refer to the information relating to sectional doors on page 24. Floormust be level acrosswidth of door Revering Closed Position Cable Cable Trolley Chain • Step 11, page 25 - Depending on your door's construction, you might need additional mounting hardware for the door bracket. • Do you have an access door in addition to the garage door?. If not, Model 53702 Emergency Key Release is required. See page 38. I mL" Garage -- • The gap between the bottom of the garage door and the floor cannot exceed 1/4". Otherwise, the safety reverse system may not work properly. See page 30. The floor or the door should be repaired. _'//.I "saor s_ig_t _ P,ele=se Door You may find it helpful to refer back to this page as you proceed with the Installation of your opener. 5 Carton Inventory Your garage door opener is packaged in two cartons which contain all pads illustrated below. If anything is missing, carefully check the packing material. Parts may be "stuck" in the foam. Hardware for assembly and installation is shown on page 7. Models 5366t (1), 53671 (1), 53672 (2). 53673 (2), 53674 (2). 53677 (2) Models 53661, 53671, 53672 Models 53673, 53674 Model 53677 Standard ContmlConsole Premium Control Console Model 53674 Security+ Three-Function Remote Control with Visor Clip Cable PulleyBmc_ 2-Conductor Bell Wire White & Whi_e/l:_ed T.P.ail Center Section T-Rail EndSec.ons Do<_Bracket Sprod_etCover "C"Wrap (2) i: ::_s_si,_g Carton Safety Reversing Sensor Hanging Brackets MountingBcacket w_ Squa_Ho_ t2) ¸7¸'¸ -- __ _' _¢;ng Sa_ety Re_n¢_ Seesor Mount_g BraCka W_ Sk_(2) Eye and 1 ReceivingEye) ::.3*_r=_c:or',_nitO & WhJle/t_ackBellWhl attad'md 6 Stra_ Door Am_ Set,on Sel_arate all hardware from the packages shown below, for the assembly and installation Assembly Washered Screw 5/16"-183(1/2"(2) (mounted in opener) Hex Sorew 5/16".18xTir (3) Trolley'i_maded in the rail carton and the opener carton, as Carriage Bolts 114--20xl/2" (4) Master Unk (2) procedures. Hardware Nut 5/16".18 (5) Shaft II1 Lock Washer 5/16" (4) Lock NUt 1/4"-20_7/16" (4) installation Hardware _ Handle Hex Screw 5/16"-18x7/8" (4) Gma_ 0 5/16"-18xi-7/8" (2) Ring Fastener (3) Nut 5/16"-18(6) L_JcWa_,her 5/16"(6) IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII0 Carriage Boit 5/16"-18x2-1FZ' 6ABxl" 121 (2) Dry Wall Anchors (2) Insulated Staples (I0) Rope o, Clevis Fm 5/16"x2-3/4" (1) Clevis Pin 5/16°xl" (1) Cle_s Pin 5/16"x1-114" (1) Safety Reversing Sensor installation Hardware © 1/4xl-lt2" (4) Carr_ge Bo_ts 1/4"-20xl/2" (4) @ _llllllllllllllltllllllllllllllllllliO 114-20x1-1/2" (2) Lock Nut 1/4"-20 (4) #10-3_(3/_" (4I 7 WingNut(2) Assembly Section: Pages 8- 11 To avoid installation difficulties, do not run the garage the T.rail & Attach the Cable Pulley until Make sure bolt necks are seated In the square _ holes end rails are _ aligned beforeyou _ • Assembly Step I Assemble door opener .omenlo (Sas __ Bracket instructed _k A_P'-"-"-'_I'--_ t• _• I i right and wrong views). '_k to do so. . | / J • '_ iImproper assembly can _ cause ]edo/trolley operation,noise and/or nuisancedoor reversals. • Align the 3 T-rail sections on a fiat surface exactly as shown. The end'sections are identical. Make sure the "arrow label" on the center section is pointing toward the door. Right Wrong TRAIL BACK (TO OPENER) • Insert the carriage bolts so the square bolt necks seat in the square holes in the T-rail end sections end pass through the round holes in T-rail center section. Assemble lock nuts, ensure alignment and tighten. 1/4" LockNut T.rail (End Sec_on) Brace If T-rail is not assembled EXACTLY as shown, trolley I will not travel smoothly ] along length of rail or it will hit against the nuts. I Brace T-raU Hardware Shown Actual Size Cab_p._/brackst attaches toFRONT ENDofT-ral © SquareCarthage B_t Hole= Lod_ Nut Cardage Sob 114"* 20 x 7116" 1/4" -20 x 1/2" (TOsoon) • Positionthe cable pufley bracket on the front end of the T-r_q as shown. Fasten sscurely with _e hardware. .• Hex Scrow Nut L_:k W_ner 5/16"- 18 x 7/8" 5/16" - 18 5/16" cab*,Pamy Brad_ Q s Right L=_ Wuhw 5/16" 8 Wrong sure to keep bracket parallel to the mllo hen tightening Otherwlas, the the scraws, be rail may bow when opener is operated. Assembly Hardware Shown Actual Size Step 2 Install the Trolley on the T-rail ©© • Attach the threaded shaft to the trolley with the lock washer and nuts as shown. Lock Washer 5/16" Nut 5/16" - 18 LockWasher 5/16" Outer Nut Tro!ley Threaded Shaft InnerNut 5/16" 5/16"_ Trolley TemporarySlop Screwdriver • As a temporary stop, insert a screwdriver into the hole in the front end of the T-rail. • Slide the trolley assembly along the rail to the screwdriver stop. If trolley hits against any nuts on the T-rail, the bolts and nuts were attached from the wrong side and must be reposltioned. Review Step 1. Assembly Fasten Step 3 I I the T-rail to the Opener • Place the opener on packing material to protect the cover. For convenience, put a support under the cable pulley bracket. • Remove the (2) 5/16"-18xl/2 =washered screws mounted in the top of the opener. WasheredScrew 5/16".18xl/2" • Align the holes in the back section of the T-rail with the holes in the opener. Hex Screw 5/16"-18x7/8" • Fasten the rail with the (2) washered screws previously removed. Tighten securely. Cover Protection Remember to use only these screws! Any other screws will cause serious damage to the opener. • Insert a 5/16"-18x7/8" hex screw into the cover protection bolt hole in the T-rail as shown. Tighten securely with a 5/16" lock washer and nuL Bolt Hole \, T..raJl (B=ckSection). 5/16" NOTE: This screw prevents trolley over-travel. Keep a 2" minimum between the trolley and this screw when adjusting travel limits (see page 28). NUt" 5/16"-18 Hardware Shown Actual Size 5/16" - 18 x 7/8" 5/16; 18 5/16" 9 \ u Assembly Step 4 WARNINQi Install the Chain/Cable & Attach the Sprocket Cover i i i i i • i Serious injury can result if fingers become entangled in moving opener sprocket. Attach sprocket cover securely. Never operate opener while your hand is near the opener sprocket. Figure 2 c._.,. Sprockel Keep Chain and Cable Taut When Dispensing • Detach the cable loop from the carton and fasten it to the trolley with a master link from the hardware bag. See master link procedure, Figure 1. Figure 3 • With the trolley against the screwdriver, dispense the cable around the pulley. • Proceed back around the opener sprocket, Figure 2. Be sure sprocket teeth engage the chain. Continue forward to the trolley threaded shaft, Figure 3. • Use the second master link to connect the chain to the flat end of the shaft. Check to make sure the chain Is not twisted. Master Link C_p-On Spring , , Rat End of Trolley ThreadedShaft Master Link Chain • Remove the screwdriver. T-rail Trolley m t _ Master LinkBat Figure I Cable PuJley M_ Install Chain and Cadle In This Direction Unk Procedure: Pushpinsof masterlink bar throughcable loopand hole in frontend oftrolley.Push cap over pinsandpast notches. Slide dip-on spdngover cap and intonotchesunUIboth pinsare securelyIo_ked. Spmckat Cov_ To attach the sprocket cover: Front Tab Slot • Insert the back tab in the opener slot. Squeeze the cover slightly and insert the front tab in the slot on the mounting plate. Mortaring Plate lO Assembly Step 5 Tighten the Chain & Cable I Lock Outer Nut • Spin the inner nut and lock washer down the threaded shaft, away from the trolley. Washer TO "ilghten Outer Nut --'_"_ • To tighten the chain, turn outer nut in the direction shown. As you turn the nut, keep the chain from twisting. • When the chain is approximately 1/2" above the base of the T-rail at its midpoint, re-tighten the inner nut to secure the adjustment. -- Inner Nut lJ T_olle_ Sprocket noise can result if chain is either too loose or too tight. When installation is complete, you may notice some chain droop with the door closed. This is normal. If the chain returns to the position shown when the door is open, do not re-adjust the chain. __ Inner Nut Chin 1/2 Inch Base of T-rail NOTE: During future maintenance, ALWAYS )ull the emergency release handle to disconnect trolley before adjusting chain. You have now finished assembling your garage door opener. Please read the following warnings before proceeding to the installation section: IMPORTANT INSTALLATION INSTRUCTIONS To reduce the risk of severe injury or death to persons: 1. READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS, 2. Install only on a properly balanced and lubricated garage door. An improperly balanced door may not reverse and could result in severe Injury or death. Repairs to cables, spring assemblies and other hardware must be made by a professional service person before Installing opener. 3. Disable all locks and remove all ropes connected to the garage door before Installing the opener. Ropes connected to a garage door can cause entanglement and death. 4. If possible, Install door opener 7 feet or more above floor with the emergency mounted 6 feet above the floor. release handle 5. Do not connect the opener to power source until Instructed to do so. 6. Locate the Door Control within sight of the door at a mlnlmum height of 5 feet where small children cannot reach and away from all moving parts of the door. 7. Install the User Safety Instruction Label on the wall adjacent to the door control and the Maintenance Instruction Label in a prominent location on the inside of the garage door. 8. Upon compleUon of the Installation, the door must reverse when it comes in contact with a one-inch high object or a 2x4 laid flat on the floor. 9. Do not wear watches, rings or loose clothing while installing or servlclng an opener. Jewelry or • loose clothing can be caught in the mechanism of the garage door or the opener. 11 Installation Installation Determine Section: Pages 12- WARN Step I Header Bracket Location If the header bracket is not rigidly fastened to a structural support on the header wall or ceiling, the safety reverse system may not work properly (see page 30). The door might not reverse when required, and could cause serious injury or death. The garage door springs, cables, pulleys, brackets and their hardware are under extreme tension. Do not attempt to loosen, move or adjust them yourself. Serious personal injury or death could result. Call for professional garage door service. Installation procedures vary according to garage door types. Follow the instructions which apply to your door. -- Header -Wal 27 Verlical Guideline 2X4 Structural • Close the door and mark the inside vertical centedine of the garage door. • Extend the line onto the header wall above the door. Remember, you can fasten the header bracket within 2 feet of the left or right of the door center onlyif a torsion spring or center bearing plate is in the way; or you can attach it to the ceiling (refer to page 14) when clearance is minimal. (It may be mounted on the wall upside down if necessary, to gain approximately 1/2".) If you need to install the header bracket on a 2x4 (on wall or ceiling), use lag screws (not provided) to securely fasten the 2x4 to structural supports as shown here and on page 13. Ceiling Wal • Open your door to the highest point of travel as shown. Draw an intersecting horizontal line on the header wall 2" above the high point. This height will provide travel clearance for the top edge of the door. Door clearance brackets are available for sectional doors when headroom clearance is less than 2". See accessory page 38. Tra_ N_ Track Point HighestPoint ol Travel Sectional door with curved track Proceed Header I to Step 2, page 14. 12 One-piece door with horizontal track Read the Safety instructions on page 12. They also apply to doors without tracks. Header Wall 2x4 • Close the door and mark the inside vertical centedine of your garage door. Extend the line onto the header wall above door. If headroom clearance is minimal, you can install the header bracket on the ceiling. See page 14. OPTIONAL CEIUNG MOUNT FOR HEADER BRACKET • If you need to install the header bracket on a 2x4 (on wall or ceiling), use lag screws (not provided) to securely fasten the 2x4 to structural supports as shown. Header Wall _,_1 I _ 1 Highest point of Trawd Wall Header of Travel Highestioint Door ii Jamb Hardware One-piece door without track pivot hardware One-piece door without track jamb hardware EXAMPLE • Open your door to the highest point of travel as shown. Measure the distance from the top of the door to the floor. Subtract the actual height of the door. Add 8" to the remainder. (See Example), Distance from top of door (at highest point of travel) to floor ........................... 92" Actual height of door ............................................. Remainder ................................................................ • Close the door and draw an intersecting horizontal line on the header wall at the determined height. If the total number of inches exceeds the height available in your garage, use the maximum height possible, or refer to page 14 for ceiling installation. Proceed Add ......................................................................... +8" Bracket height on header wall ............................... 12" (Measure UP from top of CLOSED door.) to Step 2, page 14. 13 -88.____." 4" i Install the Header Bracket Installation Step 2 You can attach the header bracket either to the wall above the garage door, or to the ceiling. Follow the Instructions which will work best for your particular requirements, I Fasten the Header • Center the bracket on the vertical guideline with the bottom edge of the bracket on the horizontal line as shown (with the arrow pointing toward the ceiling). Bracket to the Wall • Mark either set of bracket holes (do not use the holes designated for ceiling mount). Drill 3/16" pilot holes and fasten the bracket securely to a structural support with the hardware provided. Wall Mount_ Holes "" "*Lag Screws Spring " f The nail ho_ is for posilioning \ only. y_J must use lagb'acket. scrk=e_t s 1o mouni the header // V opt_lal Wall Mounting Ho_es le_ Door Hardware Shown Actual Size Vertical Center Line _16"-9XI-_" Fasten the Header Bracket to the Ceiling • Extend the vertical guideline onto the ceiling as shown. • Center the bracket on the vertical mark, no more than 6" from the wall. Make sure the arrow is pointing toward the wall. The bracket can be mounted flush against the ceiling when clearance is minimal. • Mark holes designated for ceiling mount only• Drill 3/16" pilot holes and fasten bracket securely to a structural support with the hardware provided. Door Spdng Ceil!rigMountingHoles "n_naJho_L_forpo=_k_ngonly. You rnust use kRgscrews to motml_ the header btackel. 14 ii Attach the T-rail to the Header Installation Step 3 Bracket [ • Position the opener on the garage floor below the header bracket. Use packing material as a protective base. If the door spring is In the way you'll need help. Have someone hold the opener securely on a temporary support to allow the T-rail to clear the spring. Header BW // // // • Position the cable pulley bracket against the header bracket. // • Align the bracket holes and join with a clevis pin as shown. // • Insert a ring fastener to secure. Ring Header Fastener Bracket i Clevis Pin 5/I 6"x2-3/4 • Cable Pulley Bracket Garage Door Temporary Support Hardware Shown Actual Size 0 Ckr_s P_ 5/16" x 2-3/4" © Ring Fastener 15 Installation Position Step 4 the Opener Follow instructions type as Illustrated. which apply to your door i A 2x4 laid flat is convenient for setting an Ideal door-toT-rail distance. T-ra_ • Raise the opener onto a stepladder. 2x4 I You will need help at this point ff the ladder is not tall enough. • Open the door all the way and place a 2x4 laid flat on the top section beneath the T-rail. Door ff the top panel hits the trolley when you raise the door, pull down on the trolley release arm to disconnect the Inner and outer sections. The trolley can remain disconnected until Step 12 Is completed. ReleaseAnn T_ley Header • With the door fully open and parallel to the floor, measure the distance from the floor to the top of the door. • Using a stepladder as a support, raise the opener to the same distance as the door from the floor (it will be at a slight angle as shown). • The top of the door should be level with the top of the opener. Do not position the opener more than 2' above this point. 16 I Installation Step 5 Hang the Opener Two representative Installations are shown. Yours may be different. Hanging brackets should be angled, Figure 1, to provide dgid support. On finished ceilings, Figure 2, attach a sturdy metal bracket to structural supports before installing the opener. The bracket and fastening hardware are not provided. See accessory page 38. Figure I _ StructuraJ • Measure the distance from each side of the opener to the structural support. • Cut both pieces of the hanging bracket to required lengths. 5/16 -18xl -7/8" • Drill 3/16" pilot holes in the structural supports. Measure .__, • Attach one end of each bracket to a support with 5/16"-18xl -7/8" lag screws. • Fasten the opener to the hanging brackets with 5/16"-18x7/8" screws, lock washers and nuts. • Check to make sure the T-rail is centered over the door (or in line with the header bracket if the bracket is not centered above the door). 5/16"-18x7/8" Screw 5/16" Lock Washer 5/16".18 Nut • Remove the 2x4. Operate the door manually. If the door hits the rail, raise the header bracket. Figure 2 Hidden . . o....° SupDort o,..- Grease the top and underside of the rail surface where the trolley __,_ slides. A tube of grease is _-__ supplied. ..... "" ° ..-'_ "" _ ..;-;'.;;"'°"--_.0SH=OCSlU,G-- "".'.. - ° "" SupportSra_dxet_ Not Provided) _.\_, 5/I 6"-I 8X7/8" Scte_ Hardware Shown Actual Size 5/16"18xl-7/8" 11111111111111111,llD 5/16"- 18X7/8" Nut 5/16"-18 LockWasher 5/16" 17 o-"" "'" ...;-:::Lag Screws • 5/16"-18X1-?/8 _ _'" ..°-:.°- _ _ ..-" 5/ (Not Prodded) 16"-18x7/8 _---_..- Screw Installation Step 6 Install the Door Control I Do not connect to live electrical widng. Connect only to 24 Volt low voltage wires. Connection to live wires or higher voltage may cause serious injury from shock, burn or electrocution. Children operating or playing with a garage door opener can injure themselves or others. The garage door could close and cause serious injury or death. Locate the door control within sight of the door at a minimum height of 5 feet where small children cannot reach, and away from all moving )arts of the door and door hardware. The door control is typically attached directly to the wail. If installing into drywall, drill 5/32" holes and use the anchors provided. For pre-wired installations (as in new home construction), Console models may be mounted to a.standard single gang box (Figure 2). Install the door control (or any additional push buttons) out of the reach of children and away from all moving parts of the door and door hardware, but where the garage door is visible. Do not allow children to operate the push button(s) or the remote control(s). A moving garage door could injure someone under it. Activate the opener only when the door is properly adjusted, you can see It clearly, and the.re are no obstructions to door travel. 1. Strip 1/4" of insulation from one end of the bell wire and connect it to the two screw terminals on the back of the door control: white to 2 and white/red to 1. 2. Door Control Button: Fasten securely with 6ABx1-1/2" screws. Console Model: Pry off cover along one side with a screwdriver blade (Figure 1). Fasten with 6ABx1-1/4" self-tapping screws (standard installation) or 6-32x1" machine screws (pre-wired installation) as follows: Hardware Shown Actual Size 6AB x 1-1/2" Screw DoorControlButton • Install bottom screw, allowing 1/8" to protrude above wall surface. Contxo4Console(std instaltadon) • Position bottom of door control on screw head and slide down to secure. Adjust screw for snug fit. Staples Control Console Lore-wired) • Install top screw with care to avoid cracking plastic housing. Do not overtighten. Figure 1 • Insert top tabs and snap on cover. REMOVE & REPLACECOVER DryWa_Anchom Figure 2 PRE-WIRED INSTALLA'RON 3. (For standard insta/lation only) Run the bell wire up the wall and across the ceiling to the opener. Use insulated staples to secure the wire in several places. Be careful not to pierce the wire with a staple, creating a short. 4. Connect the bell wire to the terminal screws on the opener panel: white to 2; white/red to 1. 24 Volt 2-Conducto¢ BellWire 5. Positionthe antenna wire as shown. STANDARD CONTROL (BACK VIEW) Top T_nal DOOR CONTROL BUTTON (BACK) PREMIUM CONTROL (BACKVIEW) Top Wire Terminal Screws DOOR CONTROL BuTroN STANDARO CONTROL CONSOLE PREMIUM CONTROL CONSOLE BackPanel orOpener _ Te_Nnal _1 ''_=_ >scfewt Be.. W'ffm _. 18 [.__ .Mou_ng HO_ , 6. Attach the User Safety Instruction label to the wall neat the door control, and the Maintenance Instruction label in a prominent location on the inside of the garage door. Do NOT connect the power and operate the openerat this time. The trolley will travel to the full open position but wilt not return to the close position until the sensor beam is connected and properly aligned. See Safety Reversing Sensor instructions beginning on page 21. Page 32 explains how to use the door control. Installation Install the Light Install the light: r Step 7 and the Lens • Install a 75 watt maximum light bulb in each socket. The lights will turn ON and remain lit for approximately 4-1/2 minutes when power is connected. Then the lights will turn OFF. • If the bulbs bum out prematurely due to vibration, replace them with standard neck "Garage Door Opener =bulbs. Install the lens: • Apply slight pressure on the sides of each lens and slide the tabs into the slots in the side panels. ', For convenience, the lens may be Installed after Adjustment Step 4 on page 30. • Reverse the procedure to remove the lenses. Installation Step 8 Attach the Emergency Release Rope and Handle I Do not use the red handle to pull the door open or closed. The rope knot could become untied and you could fall. Use the emergency release only to disengage the trolley and, if possible, only when the door Is closed. • Thread one end of the rope through the hole in the top of the red handle so "NOTICE" reads dght side-up a_shown. Secme with an overhand knot. The knot should be at least 1" from the end of the rope to prevent slipping. Garage doors are heavy. _t the door is open when the handle is pulled, the door could close inadvertently if it Is not properly balanced. Serious Injury may result to persons under the door. Make sure the doorway is clear of persons and obstructions before pulling handle when door is open. :• Thread the other end of the rope through the hole in the release arm of the outer trolley. • Adjust rope length so the handle is 6 feet above the floor. Secure with an overhand knot. r If it is necessary to cut the rope, heat seal the cut end with a ma_ch or lighter to prevent unraveling. P.ekmseAnn Rem 19 Handle Installation Electrical Step 9 Requirements To prevent electrocution or fire, installation and wiring must be In compliance with local electrical and building codes. Do NOT use an extension cord, 2-wire adapter, or change the plug In any way to make it fit your outleL To reduce the risk of electric shock, your garage door opener has a grounding type plug with a third grounding pin. This plug will onlyfit into a grounding type outlet. If the plug doesn't fit into the outlet you have, contact a qualified electrician to install the proper outlet. OQ To avoid installation difficulties, do not run the opener at this time. Right Wrong If permanent wiring Is required by your local code, refer to the following procedure: To prevent e/ecfrocut/on, remove power from the garage door opener and from the circuit Permanent Wiring Connections To make a permanent connection through the 7/8" diameter hole in the top of the opener (according to local code): GroundTab • Remove the opener cover screws and set the cover aside. Gresn • Remove the attached 3-pmag cord. S_ew • Connect the black (line) wire to the screw on the brass terminal; the white (neutral) wire to the screw on the silver terminal; andthe ground wire to the green ground screw. The opener must be grounded. • Reinstall the cover. Back Winl Wire Wh.e W_I Wire i, To avoid installation difficulties, do not run the opener at this time. 2O The Safety Reversing Information you'll need before you begin the installation System of the safety reversing sensor, The safety reversing sensor must be connected and aligned correctly before the garage door opener will move In the down direction. This is a required safety device and cannot be disabled. Installation procedures are the same for sectional and one-piece doors. Read and follow all Instructions. To protect small children, install the safety reversing sensor so that the beam will be no higher than 4"-6" above the garage floor. Disconnect power to the garage door opener before Installing the safety reversing sensor. Be sure power to the opener is disconnected. The brackets mustbe securely fastened to a solid surlace such as the studs on either side of the door, or add a piece of wood at each location if installing in masonry construction. The sending eye transmits an invisible light beam to the receiving eye. The units can be Installed on either slde-of the'garage door as long as the sun never shines directly into the receiving eye lens. Look at the label on the connector end of each case to identify the sensors. The invisible light beam path must be unobstructe(_l. No part of the garage door (or door tracks, spdngs, hinges, rollers or other hardware) can interrupt the beam while the door is closing. If it does, use a piece of wood to build out each sensor mounting location to the minimum depth required for light beam clearance. The brackets must be connected and fastened so that the sending and receiving eyes face each other as shown in Rgure 1. If an obstruction breaks the light beam while the garage door is closing, the door will stop and reverse to full open position and the opener lights will,flash for 5 seconds. [ Sensor Beam =bore n_x Figure 1: Facing the door from inside the garage 21 I Installation Step 10 Install the Safety Reversing Sensor Figure 2 ' Figures 2 and 3 show assembly of brackets and i "C" wrap based on the recommended installation of the sensors as shown on page 21. Mo_ Brac_l W'dhSquareHoles However, Figures 4 and 5 are vadetions which may fit your installation requirements better. Make sure the wraps end brackets are aligned so the sensors will face each other across the garage door, #10-32 Lo<:kNuts • Fasten the "C" wraps to the mounting brackets having square holes, using the hardware shown in Figure 2. • Connect each assembly to a slotted bracket, using the hardware shown in Figure 3. Figure 3 Note the alignment of the brackets for left and right aides of the door. • Finger tighten the lock nuts. • Use bracket mounting holes as a template to locate and ddll (2) 3/16' diameter pilot holes on both sides of the garage door, 4"-6" above the floor but not exceeding 6: (See warning on page 21.) • Attach bracket assemblies with 1/4"x1-1/2" lag screws as shown in Figure 3. • Adjust dght and left side bracket assemblies to the same distance out from the mounting surface. Make sure all door hardware obstructions are dealed. Tighten the nuts securely. Hardware Shown Actual Size © © #10 o _12x :_gS" SOtew Figure #10x32 114"- 20 x 1i'Z' LockNut Lag_ St=paB Figure 5 4 Alternate Wall Mount Alternate Floor Mount withSlot --Floor-- _2 114"-20 LockNut • Center each sensor unit in a "C" wrap with lenses pointing toward each other across the door (see Figure 6). Figure 6 • Secure sensors with the hardware shown. Finger tighten the wing nut on the receiving eye to allow for final adjustment. Securely tighten the sending eye wing nut. 114-20x 1-1/2° FlexBoat • Hun the wires from both sensors to the opener. Use insulated staples to secure wire to wall and ceiling. Trouble Shooting • Strip 1/4" of insulation from each set of wires. Separate white and white/black wires sufficiently to connect to the opener terminal screws: white to 2 and white/black to 3. 1. If the sending eye indicator light does not glow steadily after installation, check for:. • Electric power to the opener. • A short in the white or white/black wires. These can occur under staples or at screw terminal connections. Aligning the Safety Sensors • Plug in the opener. Green indicator lights in both the sending and receiving eyes will glow steadily if wiring connections and alignment are correct. • Incorrect wiring between sensors and opener. • An open wire (wire break). The sending eye indicator light will glow regardless of alignment or obstruction. If the indicator light is off dim or flickering in the receiving eye (and the invisible light beam path is not obstructed), alignment is required. • Loosen the sending eye wing nut and re-adjust, aiming directly at the receiving eye. Look in place. 2. If the sending eye indicator light glows steadily but the receiving eye indicator light doesn't: • Check alignment. • Check for an open wire to the receiving eye. 3. If the receiving eye indicator light is dim, realign either sensor. NOTE: When the invisible beam path is obstructed or miseligned while the door is closing, the door will reverse. If the door is already open, it will not close. The opener lights will flash 10 times. (If bulbs are not installed, 10 clicks are audible.) See page 21. • Loosen the receiving eye wing nut and adjust sensor vertically and/or horizontally until it receives the sender's beam. When the green indicator light glows steadily, tighten the wing nut. Hardware Shown Actual Slze Figure 7 1/4-20 x 1-I/2" HI,I I,l,l,I;lii I,%II,I,I,I,D Bel Wire __ ConnectWire to OpenerTerminals Rn_'md -Ceiling BellWire DoorControl Sensor Connectloes_ (dottedline) .-. Con_ections [] OPENER TERMINAL Sensor InvisibleLightBum ProtectionArea 23 SCREWS Installation Step 11 Fasten Door Bracket To prevent damage to steel, aluminum, fiberglass or glass panel doors, always reinforce the inside of the door both vertically and horizontally with an angle iron. Follow instructions which apply to your door type as illustrated below or on page 25. A horizontal brace should be long enough to be secured to 2 vertical supports. A vertical brace should cover the height of the top panel. The illustration shows one piece of angle iron as the horizontal brace. For the vertical brace, 2 pieces of angle iron are used to create a "U"-shaped support. The best solution is to check with your garage door manufacturer for an opener installation door reinforcement kit. I I! _-_---tTIJ"___.etc)-_,Pr°_) t-igure 1 r ""---- Carriage Bolt. II\H UP =* _.=deEd_ Figure 2 of Door ot Reinforcement Board !i_ .P.-i=_ • Center the door bracket on the previously marked vertical guideline used for the header bracket installation. Note the correct UP placement, as stamped inside the bracket. Door Bracket • Position the bracket on the face of the door within the following limits: Hardware Shown Actual Size © A) The top edge of the bracket 2'-4" below the top edge of the door. S) The top edge of the bracket directly below any structural support across the top of the door. Nut 5/16--18 • Mark and ddll 5/16" left and right fastening holes. Secure the bracket as shown in Figure I if there is vertical reinforcement. l.ockWasher 5/16" IIIIIIIIIIIII11 IIIllll111111111 If your installation doesn't require vertical reinforcement but does need top and bottom fastening holes for the door bracket, fasten as shown in Figure 2. 5/16--18 24 x 2-1/2" Please read and comply with the warnings and reinforcement instructions on page 24. They apply to one-piece doors also. • Center the bracket on the top of the door, in line with the header bracket as shown. Mark holes Hardware Shown Actual Size • Ddl! 5/16" pilot holes and fasten the door bracket with hardware supplied, © If the door has no exposed framing, drill 3/16" pilot holes and fasten the bracket with 5/16=x1-I/2" lag screws (not provided) to the top of the door. The door bracket may be installed on the top edge of the door if required for your installation. (Refer to the dotted line optional placement drawing.) Drill 3/16" pilot holes and substitute 5/16"x1-1/2" lag screws (not provided) to fasten the bracket to the door. I_.< _16"-18 LockWashe_ 5/_6" 5/1_'-1_t X 2-1/2 = k 25 Installation Connect Step 12 Door Arm to Trolley Follow Instructions which apply to your door type as illustrated below and on page 27. Make sure garage door is fully closed. Pull the emergency release handle to disconnect the outer trolley from the inner trolley. Slide the outer trolley back (away from the door) about 2" as shown in Figures 1, 2 and 3. Figure 1: Figure 2: Fasten straight door arm section to outer trolley with the 5/16"x1" clevis pin. Secure the connection with a ring fastener. Fasten curved door arm to the door bracket in the same way, using the 5/16 "x I - 1/4" clevis pin. • Bring arm sections together. Find two pairs of holes that line up and join sections. Select holes as far apart as possible to increase door arm rigidity. Inner Trolley 5/16"x1" Ring Fastener / / 0 Ooor ', BPac_et Do_ Am1 "_ 5/16"x1-1/4" v Door Arm Figure I ooo, e._t S116"-18xTi8" Figure 2 Hole Alignment Alternative Figure 3: • If holes in curved arm are above holes in straight arm, disconnect straight arm. Cut about 6" from the solid end. Reconnect to trolley with cut end down as shown. Bring arm sections togeg_er. Find two pairs of holes that line up and join with screws, lock washers and nuts. • 5/16" Hardware Shown Actual Size Nut 5/16" - 18 Lock Washer _Pg'l sit6"x 1"(Tfot_ey) 5/16" C_Nn 5/16"x1-114" (Door B_lcket) Figure 3 r He_ Screw 5/16"- 18 x 7/_" Proceed to Adjustment Step 1, page 28. Trolley will re-engage automatically when the opener is operated. 26 Assemblethe DoorArm: • Fasten the straight and curved door arm sections together to the longest possible length (with a 2 or 3 hole ovedap). PJ_ ooor • With the door closed, connect the straight door arm section to the door bracket with the 5/16"xl -1/4" clevis pin. cle_sF_n _ls'xl.t/4" SctN 5/16"-18X7/8 • Secure with a ring fastener. On one-piece doors, before connectingthe door arm to _ trolleythe travel limits must be adjusted. Limit adjustment screws are located on the left side panel as shown on page 28. Follow adjustment procedure s below. FuUy Closed Trolley .......... ....... ..... .._ _,.,A' •-_ o o ° . _ Conne_of Hole Do(x Ann ................ .:22222 JJ I ....... t .....--'°l...... I Adjustment Procedures for One-Piece Doors Open Door Adjustment: Decrease UP limit Closed Door Adjustment: Decrease DOWN limit • Turn the UP limit adjustment screw counterclockwise 5-1/2 turns. • Turn the DOWN limit adjustment screw clockwise 5 complete turns. • Press the Door Control push bar or button. The trolley will travel to the fully open position. • Press the Door Control push bar or button. The trolley will travel to the fully closed position. • Manually raise the door to the open position (parallel to the floor), and lift the door arm to the trolley. The arm should touch the trolley just in back of the door arm connector hole. Refer to the fully open trolley/door arm positions in the illustration. If the arm does not extend far enough, adjust the limit further. One full tum equals 2" of trolley travel. • Manually close the door and lift the door arm to the trolley. The arm should touch the trolley just ahead of the door arm connector hole. Refer to the fully closed trolley/door arm positions in the illustration. If the arm is behind the connector hole, adjust the limit further. One full turn equals 2" of trolley travel. Connect the door arm to the trolley, • Close the door and join the curved arm to the connector hole in the trolley with the remaining clevis pin. It may be necessary to lift the door slightly to make the connection. • Secure with a dng fastener. • Run the opener through a complete travel cycle. If the door has a slight "backward" slant in full open position as shown in the illustration, decrease the UP limit until the door is parallel to the floor. 27 Adjustment Adjustment Adjust Section: Pages 28 - 30 Step 1 the UP and DOWN Limits Do not make any limit adjustments until the safety reversing sensors are completely installed. Limit adjustment settings regulate the points at which the door wilt stopwhen moving up or down. The door will stop i6the up direction if anything interferes with door travel. The door will reverse in the down direction if anything interferes with the door travel (including binding or unbalanced doors). To operate the opener, press the Door Control push button. Run the opener through a complete tra,_el cycle. Umit Adju=lr_.mt Screws • Does the door open and close completely? Does the door stay closed and not reverse unintentionally when fully closed? f your door passes both of these tests, no limit adjustments are necessary unless the reversing test fails (See page 30). Cover / Protection Bo_t LeftSidePanel Adjustment procedures are outlined below. Run the opener through a complete travel cycle after each adjustment. Repeated operation of the opener during adjustment )rocedures may cause the motor to overheat and shut off. Simp/y wait 15 minutes and try again. Adjustment Label Read the procedures carefully before continuing on to Adjustment Step 2. Use a screwdriver to make limit adjustments. How and When to Adjust the Limits If you have adjusted the door arm to the maximum length and the door still will not close completely, lower the header bracket. See Installation Step 1, pages 12 and 13. • If the door does not open completely but opens at least five feet: Increase up travel. Turn the UP limit adjustment screw clockwise. One turn equals 2" of travel. • If the opener reverses In fully closed position: NOTE: To prevent the trolley from hitting the cover protection bolt, keep a minimum distance of 2-4" between the trolley and the bolt. Decrease down travel. Turn the DOWN limit adjustment screw clockwise. One turn equals 2" of travel. • If door does not open at least 5 feet: • If the door reverses when closing and there is no visible Interference to travel cycle: Adjust the UP (open) force as explained in Adjustment Step 2. If the opener lights are flashing, the Safety Reversing Sensors are either not installed, misaligned, or obstructed. See Troubleshooting, page 23. • If the door does not close completely: Increase down travel. Turn the DOWN limit adjustment screw counterclockwise. One turn equals 2" of travel. Test the door for binding: Pull the emergency release handle. Manually open and close the door. If the door is binding, call for garage door service. If the door is not binding or unbalanced, adjust the DOWN (close) force. See Adjustment Step 2. If door still won't close completely and the trolley bumps into the pulley bracket (see page 4 or 5), try lengthening the door arm. (see page 26). 28 Adjustment Adjust Step 2 WARNING the Force I Too much force on the door will interfere with the proper operation of the safety reverse system. The door might not reverse properly when required and could seriously injure or kill someone under iL Do not increase the force beyond the minimum amount required to close the door. Do not use the force adjustments to compensate for a binding or sticking garage door. Test the safety reverse system following all adjustments to force levels. See page 30. Force adjustment controls are located on the back _anel of the opener. Force adjustment settings regulate the amount of power required to open and close the door. The door will stop in the up direction if anything interferes with its travel The door will reverse in the down direction if anything interferes with its travel (including binding or unbalanced doors). If the forces are set too light, door travel may be interrupted by nuisance reversals in the down direction and stops in the up direction. Weather conditions can affect the door movement, so occasional adjustment may be needed. Backpanel of dooropener " Force \ Ad|uslmlmt The maximum force adjustment range is 260 degrees, about 3/4 of a complete turn. Do not force controls beyond that point. Turn force adjustment controls with a screwdriver. AdjusUnentLabel How and When to Adjust the Forces Test the DOWN (close) force Make 10 degree turn adjustments until the door stops easily. After each adjustment, run the opener through a complete travel cycle. Grasp the door bottom when the door is about halfway through DOWN (close) travel. The door should reverse. Reversal halfway through down travel does not guarantee reversal on a one-inch obstruction. See page 30. If the door is hard to hold or doesn't reverse, decrease the DOWN (close) force by turning the control counterclockwise. If the door doesn't open at least 5 feet Increase UP (Open) force by turning the control clockwise. Make 10 degree turn adjustments until door opens completely. Re-adjust the UP limit if necessary. After each adjustment, run the opener through a complete travel cycle. Make 10 degree turn adjustments until the door reverses normally. After each adjustment, run the opener through a complete cycle. If the door reverses during the down (close) cycle and the opener lights aren't flashing Test the UP (open) force Increase DOWN (close) force by turning the control clockwise. Make 10 degree turn adjustments until the door completes a close cycle. After each adjustment, run the opener through a complete travel cycle. Do not increase the force beyond the minimum amount required to close the door. Grasp the door bottom when the door is about halfway through UP (open) travel. The door should stop. If the door is hard to hold or doesn't stop, decrease UP (open) force by tuming the control counterclockwise. 29 Adjustment Step 3 Test The Safety Reversing Sensor I • Press the remote control push button to open the door. • Place the opener carton in the path of the door. • Press the remote control push button to close the door. The door will not move more than an inch, and the opener light will flash. Professional serv.lce is required if the opener closes the door when the safety reversing sensor is obstructed. The garage door opener will not close from a remote control if the Indicator light In either sensor is off(alerting you to the fact that the sensor is mlseligned or obstructed). The garage door can be dosed by pressing and holding the Door Control push button until down travel is completed. Adjustment Test the Safety Step 4 Reverse System I Test: • Place a one-inch board (or a 2x4 laid flat) on the floor, centered under the garage door. • Operate the door in the down direction. The door must reverse on striking the obstruction. L_ Adjustment: If the door stops on the obstruction, it is not traveling far enough in the down direction. • Increase the DOWN limit by turning the DOWN limit adjustment screw counterclockwise 1/4 turn. • Repeat the test. - On a sectional door, make sure limit adjustments do not force the door arm beyond a straight up and down position. See the illustration on page 26. • When the door reverses on the one-inch board, remove the obstruction and run the opener through 3 or 4 complete travel cycles to test adjustment. If the door will not reverse after repeated adjustment attempts, call Sears Service Center for garage door opener service. Important safety check Repeat Adjustment Steps 1, 2 and 4 after: • Each adjustment of door arm length, force controls or limit controls. • Any repair to or adjustment of the garage door (including springs and hardware). • Any repair to or buckling of the garage floor. • Any repair to or adjustment of the opener. 3O IMPORTANT ' ':-, SAFETY ;,.i INSTRUCTIONS ! f.. To reduce the risk of severe injury 1. READ AND FOLLOW ALL INSTRUCTIONS. WARNING , , , , , i i or death to persons: 5. If possible, use the emergency release only when the deer is in a closed position. Caution should be taken whenever the disconnect cord is actuated with the door open. Weak or broken springs may cause the door to fall rapidly, causing injury or death to persons. 6. KEEP GARAGE DOORS PROPERLY BALANCED. See page 3. An improperly balanced door may not reverse when required and could result in severe injury or death. Repairs to cables, spring assemblies and other hardware must be made by a professional garage door person. 2. Do not permit children either to operate or to play with the opener. Keep remote control In a location inaccessible to children. 3. Operate opener only when the door is in full view and free from any obstruction. Keep the door in sight until it is completely closed. NO ONE SHOULD CROSS THE PATH OF THE MOVING DOOR. 4. Check safety reversal system monthly. See page 30. The garage door MUST reverse on contact with a one-inch (or a 2x4 board I.ald flat) object placed on the floor. If an adjustment is made to either the force or the limit of travel, both adjustments may be needed and the safety reversal system must be checked. Failure to properly adjust the opener may result in severe injury or death. 7. Disconnect the electric power to the garage door opener before making any repairs or removing the covers. s.SAVE THESE INSTRUCTIONS. Care of Your Opener Limit and force adjustment controls The remote control 3-FUNCTION Open thls end Limit Controls Force Controls AdjustmentLabel (Located on the le/t side panel] AdJu_at_mtLabe/ (Locatedon the rightside panel) The lithium batteries should produce power for up to 5 years. To replace batteries, use the visor clip or screwdriver blade to pry open the case, as Twist hem shown. (UOpen"location is COMPAC to oden stamped on back of remote control case.) Insert batteries positive side down. Weather conditions may cause some minor changes In door operation requiring some readjustments, particularly during the first year of operation. Replace cover as follows. 3-Function remote: insert the 3 tabs at the opposite end and snap shut. Compact 3-Function remote: Snap shut along both sides. Dispose of old batteries properly. Pages 28 and 29 refer to the limit and force adjustments. Only a screwdriver is required. Follow the instructions carefully. Repeat the safety reverse test (page 30) after any adjustment of limits or force. Maintenance Schedule Once a Month Twice a Year Manually operate door. if it is unbalanced or binding, call for professional garage door service. Check chain tension. Disconnect trolley first. Adjust if necessary (See page 11). Once a Year Check to be sure door opens & closes fully. Adjust limits and/or force it necessary. (See pages 28 and 29.) Oil door rollers, bearings and hinges. The opener does not require additional lubrication. Do not grease the door tracks. Repeat the safety reverse test. Make any necessary adjustments (See page 30). 31 Operation of Your Opener Activate the opener with any of the following: • The Remote Control: Hold push button down until the door starts to move. • The Door Control: Hold push button down until the door starts to move. Weak or broken springs could allow an open door to fall (either rapidly or unexpectedly), resulting in serious injury, death or property damage. If possible, use the emergency release rope and handle only when the door is fully closed. • The Outdoor Key Switch or Keyless Entry. (See Accessories) When the opener is activated with the safety reversing sensor installed and correcUy aligned: 1. If open, the door will close. If closed, the door will open. 2. If closing, the door will reverse. 3. If opening, the door will stop (allowing space for entry and exit of pets and for fresh air). 4. If the door has been stopped in a partially open position, it will close. 5. If obstructed while closing, the door will reverse. Emergency 6. if obstructed while opening, the door will stop. Release Handle (Pull Down) 7. The garage door will reverse in the closingcycle when the invisible beam is broken, if fullyopen, the door will not close when the beam is broken. The sensor has no effect in the opening cycle. Manual disconnect position The lockout feature prevents the trolley from reconnecting automatically. Pull the emergency handle down and back (toward the opener). The door can then be raised and lowered manually as often as necessary. To disengage the lookout feature, pull the emergency handle straight down. The trolley will reconnect on the next UP or DOWN operation. If the sensor is not installed or not aligned correctly, the door won't close from any remote control. You can close the door with the Door Control, the Outdoor Key Switch, or Keyless Entry, however, if you activate them until down travel is complete. If you release them too soon, the door will reverse. The opener lights will blink for 5 seconds when the safety reversing sensor causes the door to reverse. The Opener Lights will turn on under the following conditions: When the opener is initially plugged in; when the power is interrupted; when the opener is activated. They will turn off automatically after 4-1/2 minutes or provide constant light when the Light feature on the Premium Control Console is activated. SECURITY,I, models: Lights will also turn on when someone walks through the open garage door. Bulb size is 75 watts maximum. To open the door manually: The door should be fully closed if possible. Pull down on the red emergency release handle and lift the door manually. To reconnect the door to the opener, press the Door Control push button. O_ . Trolley Release Arm Emergency Release Handle (Pull Doom& Back Towards Opener) Lockout position Operation of the Door Controls (see page 18) (SECURITY.I, models: See additional programming features, next page.) Press the lighted push button to open or close the door. Premium Console (cont.): Lock feature: The Lock feature is designed to prevent operation of the door from remote controls. However, the door will open and close from the Door Control, the Outdoor Key Switch and the Keyless Entry Accessories. To activate: Press and hold the small round Lock button for 2 seconds. The push button light will flash as long as the Lock feature is on. Press again to reverse the door during the closing cycle or to stop the door while it's opening. Premium Console: Light feature: Press the large round Light button, if the opener light is off, it will tum on. If the opener light is on, (even in the 4-1/2 minute automatic cycle) it will turn off. To turn off: Press and hold the Lock button again for 2 seconds.The push button light will stop flashing. The Lock feature will also turn off whenever the SRT button on the opener panel is activated. But if you use the Light button to turn the lights on and then activate the opener, the lights will turn off after 4-1/2 minutes. The Light button will not control the opener lights when the door is in motion. 32 Receiver and Remote Control Programming To comply with FCO roles, adjustment or modifications of _s receiver and/or I_ilter are ptohlbited, except for changing the code setling or ,_placing Ihe battery. THERE ARE NO OTHER USER SERVICEABLE PARTS. SECURITY Your garage door opener receiver and remote control have been pre-set at the factory. The door will open when you press the LARGE remote control push button. The code between the remote control and the receiver changes with each use, randomly accessing over 100 billion new codes. Children operating or playing with a garage door opener can injure themselves or others. The garage door could close and cause serious injury or death. Do not allow children to operate the door push button(s) or remote control(s). The 3-function remote control can also activate additional SECURITY+ garage door openers and/or light controls. Your SECURITY+ A moving garage door could injure or kill someone under it. Activate the opener only when you can sea the door clearly, it is free of obstructions, and is properly adjusted. opener will operate with: • several SECURITY+ remote controls (with blue push buttons) utilizing up to 8 functions. • one SECURITY+ Keyless Entry System (Model 139.53684). Follow the instmctionsbelow to program your opener to match any additional remotes you may purchase. See Accessories on page 38. Rgure I Select = remotecontrolpush buttonto o_emlo opener To Add A Remote Control Figure If you have a Premium Control Console: 1. With the door closed, press and hold a remote control push button. See Figure 1. SECURITY,I, Garage Door Opener SECURITY'I" 2. Press and hold the Light button on the door control. 2 Remote Control 3. Press and hold the door control push button. 3-Function 4. After the opener light flashes, release all buttons. Test by pressing the remote push button. .,._O0000tl_ • SRT(leam) Button Indicator BACK Ught PANEL ff you do not have a Premium Control Console: 1. Press and holdthe selected remote control push button. See Figure 1. IISO tocatod 2.Then press and release the SRT (leam) button on the back panel of the opener, Figure 2. The indicator light on the panel will begin to blink and the opener light will flash once. OIt the opllner _ To Control the Opener Light (Premium Consoles) With SECURITY.Ik remote controls, a push button can be programmed to operate the opener light without opening the door. 1. With the door closed, press and hold the remote button that you want to control the light. 3. Release the remote push button. Test by pressing the remote push button. To Erase All Remote Control Codes 2. Press and hold the Light button on the door control. Press and hold the SRT button on the opener panel until the indicator light turns off (about 6 seconds). All remote control codes are now erased. Then follow the steps above to re-program each remote control. 3. Press and hold the Lock button on the door control. 4. After the opener light flashes, release all buttons. Test by pressing the remote push button. The opener light should turn on or off but the door should not move. 33 Having a Problem? Situation Probable Cause and Solution The opener doesn't operate from either the Door Control or the remote control: 1. Does the opener have electric power?. Plug a lamp into the outlet, ff it doesn't light, check the fuse box or the cimuit breaker. (Some outlets are controlled by a wail switch.) 2. Have you disabled all door locks? Review installation instructionwamings on Page 11. 3. Is there a build-up of ice or snow under the door?.The door may be frozen to the ground. Remove any restriction. 4. The garage door spring may be broken. Have it replaced. 5. Repeated operation may have tripped the overload protector in the motor. Wait 15 minutes. Try again. Opener operates from the remote control, but not from the Door Control: 1. Is the Door Control lit? If not, remove the bell wire from the opener terminal screws. Short the red and white terminals by touching both terminals at the same time with a piece of wire. If the opener runs, check for a faulty wire connection at the Door Control, a short under the staples, or a broken wire. 2. Are the wiring connections correct? Review Step 6, page 18. The door operates from the Door Control, but not from the remote control: 1. Is any door push button flashing? If your model has the Lock feature, make sure the lock is Off. 2. Your opener needs to re-learn a remote control code. Refer to instructions on the opener panel. 3. Program the receiver to match the remote control code. 4. Repeat the receiver programming procedure with all remote controls. The remote control has short range: 1. Change the location of the remote control in your car. 2. Check to be sure the antenna on the side or back panel of opener extends fully downward. 3. Some installations may have shorter range due to a metal door, foil backed insulation, or metal garage siding. (Antenna Extender Kit 41A3504) Opener noise Is disturbing in living quarters of home: If operational noise is a problem because of proximity of the opener to the living quarters, the Vibration Isolator Kit 41A3263 can be installed. This kit was designed to minimize vibration to the house and is easy to install The garage door opens and closes by Itself: 1. Be sure that all remote control push buttons are off. 2. Remove the bell wire from the Door Control terminals and operate from the remote control only. If this solves the problem, the Door Control is faulty (replace), or there is an intermittent short on the wire between the Door Control and the opener. 3. Clear memory and reprogram all remote controls. The door doesn't open completely: 1. Is something obstructing the door?. Remove the obstruction or repair the door. 2. If the door has been working propedy but now doesn't open all the way, increase the up force. See page 29. 3. If door opens at least 5 feet, the travel limits may need to be increased. One turn equals 2 inches of travel. See page 28. Repeat the safely reverse test after the adjustment is complete. The door stops but doesn't close completely: Review the travel limits adjustment procedures on page 28. Repeat the safely reverse test after any adjustment force or down IimlL 34 of door arm length, close Having a Problem? (continued) Situation Probable The door opens but won't close: 1. If the opener lights blink, check the safety reversing sensor. See page 23. 2. If the opener lights do not blink and it is a new installation, check the down force. See Adjustmenr Step 2, page 29. For an existing installation, see below. Cause & Solution Repeat the safety reverse test after the adjustment is complete. The door reverses for no apparent reason and opener lights don _ blink: The door reverses for no apparent reason and opener lights blink for 5 seconds after reversing: The opener light: Is something obstructing the door? Pull the red emergency release handle. Operate the door manually. If it is unbalanced or binding, call for professional garage door service. 1. Clear any ice or snow from the garage floor area where the door closes. 3. Review the force adjustment procedures on page 29. 4. If door reverses in the fully closed position, decrease the travel limits (page 28). Repeat safety reverse test after adjustments to force or travel limits. The need for occasional adjustment of the force and limit settings is normal Weather conditions in particular can affect door travel. . Check the safety reversing sensor. Remove any obstruction or align the receiving eye. See page 23. ... doesn,t turn on: Replace the light bulbs (75 watts maximum). Use a standard neck garage door opener bulb if regular bulb bums out. •.. doesn_ turn off: Is the Light feature on? Turn it off. The opener strains or maximum force is needed to operate door: The door may be out of balance or the springsare broken. Close the door and use the emergency release to disconnectthe trolley. Open and close the door manually. A properly balanced door will stay in any point of travel while being supported entirely by its springs. If it does not, disconnect the opener and call a professional garage door serviceman. Do not increase the force to operate the opener. The opener motor hums briefly, then won't work: 1. The garage door springs are broken. See above. 2. If the problem occurs on the first operation of the opener, door may be locked. Disable the doorlock. If the chain was removed and reinstalled,the motor may be out of phase. Remove the chain; cycle the motor to the down position.Observe the drive sprocket. When itturns in a clockwisedirection and stops in the down position, reinstall the chain. Repeat the safety reverse test after the adjustment is complete. The opener won't operate due to power failure: 1. Use the emergency release to disconnect the trolley.The door can be opened and dosed manually.When the power is restored, pr_ the Door Controlpush button and trolleywill automaticallyreconnect(unlesstrolley is in lockoutpes_on.)See page 32. 2. The Emergency Key Release accessory (for use on garages with no service door) disconnects the trolley from outside the garage in case of power failure. The chain droops or sags: It is normal for the chain to droop slightly in the closed doer position. Use the emergency release to disconnect the trolley. If the chain returns to normal height when the trolley is disengaged and the door reverses on a one-inch board, no adjustments are needed (see page I t). 35 Repair Parts Rail Assembly Parts KEY NO. Installation Parts PART NO. DESCRIPTION 1 1A995 Master link kit 2 3 41A3489 1B3117 Complete trolley assembly T-rail - center section 4 5 6 183Bt 10 83A4 41A3473 T-rail - end section (each) Rail grease Chain and cabts 7 41 B2616 Cable pulley bracket assembly NOT SHOWN 41A3534 Rail assembly hardware kit (see page 7), FORREMOTEM00EL 139._I 2 KEY PART NO. NO. 1 2 3 4 5A 5B 6 7 8 9 10 11 12 13 14 41A4166 41A4884 41A4899 41A5032 10A19 10A20 29S134 41A2828 41A4353 217A238 178B35 31D431 10A2 31B430 41A4373A 15 16 17 18 19 20 41 A5047 12B483 12B484 12B485 12B350 178B34 41A3475-4 41A4116 114A2099 DESCRIPTION Door controlbutton Premiumcontrolconsole Standardcontrolconsole Remote control housing(no circuitbd.) 3V 2016 Lithiumbattery (2 required) 3V 2032 Lithiumbattery (1 required) Visor clipfor Part No.41A5032 Emergencyrope& handleassy. Header bracketw/clevispin & fastener 2-conductorbellwire - white & white]red Curved door arm section Keylsesentry keypadcover 12Volt battery Keylessentry batterycover SafetysensorIdt(receivingand sendingeyes) with 3' 2-conductorball wire attached Door bracketw/clevispin & fastener "C"wrap bracket Square hole bracket Slottedbracket Hanging brackets Straightdoor arm section NOT SHOWN Installationhardwarebag (see page 7). Safety sensorhardware Owner'smanual I 36 14 17 Repair Parts Opener Assembly Parts I ,ok1 ""_ ,'_ -G, 1" "---.-. _i_i_,,-- _ 18 17 116 '"--.. "--...6_ 3 .' .. [ yS'_e'--_];i_'_:_13 " LIMITSWITCH __ "_ G_ Centre" Lim_ (Up) CoaU_ Co_a_ KEY PART NO. NO. 1 2 31D380 41C4220A 3 41A2817 4 5 6 7 8 41 B4245 41A4352 175B88 108D48-2 30B363 30B387 12A373 41A3150 9 10 _ yellow wh KEY PART NO, NO. DESCRIPTION 11 Sprocket cover Gear and sprocket assy. Complete with: Spring washer Thrust washer Retaining ring Bearing plate Roll pins (2) Drive gear and worm gear Helical gear w/retainer and grease Drive/worm gear kit w/grease Roll pins (2) Une cord End panel Ught socket Lens Capacitor- 1/2 h.p. Capacitor- 113 h.p Capacitor bracket Terminal block w/screws 12 13 14 15 16 17 18 19 20 37 41 D3058 DESCRIPTION Universalreplacement motor and bracketassembly Complete with: Motor,worm, bracket, bearing assembly, RPM sensor 41D0328-6 Cover- 1/3 h.p. 41130328-7 Cover- 1/2 h.p. 41A2818 Helical gear and retainer w/grease 41 D3452 Limitswitch assembly 41C4398A RPM sensor assembly 41C4246 Wire harness assy. w/plug 41A2826 Shaft bearing kit 41A2822A Interruptercup assy. 41A5021-3B Receiver logic board assy. Complete with: Logic board End panel w/all labels 41A3691 End panel w/all labels NOT SHOWN 41A2825 Opener assembly hardware kit (includesscrews not designatedby a numberin illus.) Accessories Sears offers many useful accessories for your garage door opener. They are illustrated Sears model numbers and descriptions. 139.53681 Emergency Key Release: SECURITY.Ik 3-FuncUon Remote Control: Required for a garage with NO access door. Enables homeowner to open garage door manually from outside by disengaging trolley. Includes visor clip. 139.53680 139.53703 SECURITY+ Compact 3-Function Remote Control: Outdoor Key Switch: Operates the garage door automatically from outside when i remote control is not handy. With loop for attaching key ring. (Available April, 1997) 139.53684 139.53704 • I 10 Foot Rail Extension: Support Brackets: Keylees Entry: Enables homeownerto operate garage door opener from outside by entering a password.Also can add a temporary passwordfor visitorsor service persons.This temporary passwordcan be limitedto a programmable number of hours or entries. 139.53686 Plug-In Light Control: Enables homeowner to turn on a lamp, television or other appliance from car, bedside, or anywhere in the home with a remote. 139.53709 Door Clearance Brackets: To allowa 10 footdoor to opan fu_. 53589 SECURITY+ 8 Foot Rail Extension To allowan 8 footdoor to openfu_ 139.53705 below with (For Sectional Doors Only) For finished ceilings or where additional support is required, based on garage construction. Includes brackets and fastening hardware. Replaces top brackets and rollers on door to reduce height of door travel. For use when installing opener in garage with low headroom clearance. To Add the Keyless Entry We recommend that you program your password before you install the Keyless Entry. You will not need assistance, and you can test the reception at the mounting location before installation. If you do not have a Premium Control Console: If you have a Premium Control Console: 2. Press the four buttons for the password, then press and hold the Enter button. The indicator light on the door opener panel will blink. 1. With the door closed, press the four digit password desired, then press and hold Enter. 2. Press and hold the light button on the door control. 3. Press and hold the door control pushbar. 4. After the opener light flashes, release all buttons. 1. Choose a 4-digit password using numbers from 0 to 9 (a number can be used more than once, for example, 4, 0, 4, 1). 3. Press and release the SRT (learn) button on the opener panel. After the opener light flashes, release the Enter button. Test by pressing the password, then press Enter. The door should begin to move. Index Access Door/Outside Key Release Accessory ............................................................................................... 4, 5 Chain Tension .............................................................................................................................................. 4, 5, 11 Electrical Safety Warnings ........................................................................................................................ 2, 20, 31 Garage Door Testing for balance, binding and sticking................................................................................................... Determining high point of travel: Sectional door ................................................................................................................................................... One-piece door ................................................................................................................................................. Disabling existing locks .................................................................................................................................... Door clearance brackets (for garages with low headroom) ........................................................................... Force controls Adjustment procedures ................................................................................................................................. Problems that might require force adjustments .............................. :........................................................... 3, 28, 31 12 13 3, 11 12, 38 4, 29 34, 35 Safety warnings .......................................................................................................................................... 29, 31 Door hardware ................................................................................... ;................................. 3, 9, 11, 12, 18, 31, 32 Maintenance instruction label ........................................................................................................................ 11, 28 Reinforcement requirements ........................................................................................................................... 4, 24 Removing of all ropes ....................................................................................................................................... 3, 11 Possible door damage ................................................................................................................................... 16. 24 Travel limits Adjustment procedures ..................................................................................................................................... Problems that might require limit adjustments .......................................................................................... Safety warnings .......................................................................................................................................... 28 -34, 35 28, 31 Manual (Emergency) Release Rope & Handle Lockout feature .................................................................................................................................................... 32 Manual disconnect ............................................................................................................................................... 32 Safety wamings ................................................................................................................................. 11, 19, 31, 32 Opener Termlnals Door control connections ..................................................................................................................................... Safety reversing sensor connections ................................................................................................................... 18 23 Operational Noise Sprocket noise ..................................................................................................................................................... Vibration noise (isolator kit) ................................................................................................................................. 11 34 Receiver and Remote Control Programming the receiver ................................................................................................................................... Erasing all codes ................................................................................................................................................. Activating other openers ...................................................................................................................................... Safety warning ..................................................................................................................................................... Problems with remote control operation .............................................................................................................. 33 33 33 33 34 Safety Reverse Test Procedure .......................................................................................................................... 30 Testing required ................................................................................................................................. 11, 30, 34, 35 Safety reverse system problems Securing header bracket to wall ....................................................................................................................... 12 Adjusting travel limits .............................................................................................................. _........................ .28 Applying excessive force on the door ............................................................................................................... 29 Buckling or uneven floor ............................................. :................................................................................... 4, 5 Safety Warnings ......................................................... 2, 3, 9, 11, 12, 16, 18, 19, 20, 21,24, 28, 29, 30, 31, 32, 33 User Instruction Label for garage wall ........................................................................................................ 39 11, 18 For professional installation Call 24 hours a day, 7 days a week 1-800-865-6500 For the repair or replacement parts you need Call 7 am - 7 pm, 7 days a week t -800-366-PART (1-800-366-7278) For in-home major brand repair service Call 24 hours a day, 7 days a week t -8OO-4-REPAIR (1-800473-7247) For the location of a Sears Repair Service Center in your area Call 24 hours a day, 7 days a week 1-8OO-488-1222 For Information on purchasing a Sears Maintenance Agreement about an existing Agreement Call 9 am - 5 pm, Monday-Saturday or to inquire 1-800-827-6655 The model number label is located under the light lens on the front end panel of your opener. When requesting service or ordering parts, always give the following information: • Part Number • Product Type • Model Number To obtain this Owner's Manual Spanish, please ask your sales associate or call 1-800-959-7007 @ SEARS America's Repair Specla_ts • Part Description in Pare obtener este Manual del proplatario en espa_ol, sfrvase solicitario a su vendedor o Ilamar al 1-800-959-7007 SEARS WARRANTY FULL 90-DAY WARRANTY ON GARAGE DOOR OPENER For 90 daysfromthe date of purchase,Sears willrepairthis Garage DoorOpener, free of charge,if defectiveIn materialor workmenshlp. LIMITED WARRANTY From the 91st day unt, oneyear from the date of purchase,Sears will fumishreplacementpartsfor any defectiveparts, free of charge. You pay for labor. LIMITED WARRANTY ON MOTOR 1/2HP MOTOR: After 1year and through 5 years, if the motoren this Garage Door Opener is dafectJve,Sears will furnish a replacement motor, free of charge.You pay for labor. 1/3HP MOTOR: After 1 year and through 3 years, if the motoronthis Garage Door Opener is defective,Sears will furnisha replacement motor,free of charge.You pay for labor. MMITATION ON MABILn'Y SEARS WILL NOT BE LIABLE FOR LOSS OR DAMAGE TO PROPERTY OR ANY INCIDENTAL OR CONSEQUENTIAL LOSS OR EXPENSE FROM PROPERTY DAMAGE DUE DIRECTLY OR INDIRECTLY FROM THE USE OFTHIS PRODUCT. Some statesde not allow the exclusionor fimitationof inck:lentaior consequentialdamages, so the above limitationor exclusionmay not applyto you. This warrantydoes notcover lightbulbsor repairpada necessa_jbecause of operatorabuse or negligence,includingthe failure to install,adjustand operate this garage dooropener accordingtoinstructionscontained in the owner'smanual. WARRANTY SERVICE IS AVAILABLE BY SIMPLY CONTACTING THE NEAREST SEARS CENTER/DEPARTMENT IN THE UNITED STATES. This warrantyapses onlywhile this productis in use in the UnitedStates. This warrantygivesyou specificlegalr;ghte,andyoumay also haveother dghtswhich vat'/from state to state. Sears, Roebuck and Co., DepL 817WA, 114A2099E Hoffman @1997, All Rights Reserved Estates, IL 60179 Printed in Mexico
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