Craftsman 28911 Operators Manual
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24728911 8e7b3384-e1d3-48fe-bee0-c4dbc25d375e Craftsman Lawn Mower 247.28911 User Guide |
2015-01-05
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perator's I:RAFrSMAN° LAWN TRACTOR 17.5 HP 7 Speed, Shift-on=the=Go 42" Deck Model No. 247.28911 • Espanol, P. 59 This product has a low emission engine which operates differently from previously built engines. Before you start the engine, read and understand this Operator's Manual. For answers to your questions this product, Call: Before using this equipment, read this manual and follow 1-800=659=5917 all safety rules and operating instructions. Sears Brands Management about Craftsman Tractor Help Line 7 am = 7 pm CT, Mort. =Sun. Corporation, Visit our website: Hoffman www.craftsman.com Estates, IL 60179 U.S.A. FormNo.769-05757A (February 15,2010) Off-Season Storage ........................................................ 27 Trou bleshooting .............................................................. 28 Labels ............................................................................. 29 Parts List ......................................................................... 30 Espafiol ............................................................................ 59 Service Numbers ............................................. Back Cover CRAFTSMAN FULL WARRANTY Whenoperatedand maintainedaccordingto all suppliedinstructions, ifany non-expendablepartof this ridingequipmentfails due to a defectin materialor workmanshipwithintwo yearsfrom thedate or purchase,call 1-800-659-5917to arrangefor free in-homerepair. Theframe and frontaxle will be repairedfreeof chargefor five yearsfrom the dateof purchaseif defectivein materialor workmanship. All of the abovewarrantycoverageappliesfor only90 days fromthe dateof purchaseifthis ridingequipmentiseverusedfor commercialor rentalpurposes. In all cases, if repairprovesimpossible, the ridingequipmentwill be replacedfree of chargewith the sameor an equivalentmodel. The batterywill be replacedfree of chargefor 90 daysfrom the dateof purchaseifdefectivein materialor workmanship(our testingprovesthat it will nothold a charge). Thiswarranty coversONLYdefects in material and workmanship. Sears will NOT payfor: Expendableitemsthat becomewornduringnormaluse, includingbutnot limitedto blades,spark plugs,air cleaners,belts, and oil filters. o Standardmaintenanceservicing,oil changes,or tune-ups. o Tire replacementor repaircausedby puncturesfrom outsideobjects,such as nails,thorns,stumps,or glass. Tireor wheelreplacementor repairresultingfrom normalwear,accident,or improperoperationor maintenance. o o Repairsnecessarybecauseof operatorabuse, includingbutnot limitedto damagecausedby towingobjectsbeyondthe capabilityof the ridingequipment,impactingobjectsthat bend theframe or crankshaft,or over-speedingthe engine. Repairsnecessarybecauseof operatornegligence,includingbut not limitedto, electricaland mechanicaldamagecaused by improperstorage,failureto use the propergradeand amountof engineoil, failureto keepthe deckclear of flammable debris,or failureto maintainthe ridingequipmentaccordingto the instructionscontainedinthe operator'smanual. Engine(fuelsystem)cleaningor repairscausedbyfuel determinedto be contaminatedor oxidized(stale).In general,fuel shouldbe usedwithin 30 days of itspurchasedate. Normaldeteriorationand wearof the exteriorfinishes,or productlabel replacement. Thiswarrantyappliesonly whilethis productiswithinthe UnitedStates. This warrantygivesyou specificlegal rights,and you mayalso haveotherrightswhich vary from stateto state. Sears Brands ManagementCorporation, HoffmanEstates, IL 60179 Gross HP: 17.5 EngineOil: Fuel: SAE 30 UnleadedGasoline SparkPlug: Champion®RC12YC Engine: Briggs& StrattonI/C® © KCD IR LLC Model Number: Serial Number: Dateof Purchase: Recordthe modelnumber,serialnumber, and dateof purchaseabove. 2 This machinewas builtto be operatedaccordingto the safeoperation practicesin this manual.As with anytype of powerequipment, carelessnessor error on the partof the operatorcan resultin serious injury.This machineis capableof amputatingfingers,hands,toes and feet and throwingdebris.Failureto observethe followingsafety instructionscouldresultin seriousinjuryor death. This symbolpointsout importantsafetyinstructionswhich,if not followed,couldendangerthepersonalsafetyand/orpropertyof yourselfand others. Readand followall instructionsin this manual beforeattemptingto operatethis machine.Failureto complywith these instructionsmay resultin personalinjury.Whenyou seethis symbol,HEEDITS WARNING! CALIFORNIA PROPOSITION 65 Your Responsibility--Restrict the useof this powermachineto personswho read,understandand follow thewarningsand instructions in this manualand on the machine. EngineExhaust,someof its constituents,and certainvehicle componentscontainor emit chemicalsknownto Stateof California to cause cancerand birthdefects or other reproductiveharm. Batteryposts,terminals,and relatedaccessoriescontainlead and leadcompounds,chemicalsknownto the Stateof Californiato cause cancerand reproductiveharm.Washhandsafter handling. GENERAL • • • OPERATION Neverallowadultsto operatethis machinewithoutproper instruction. • Tohelp avoidbladecontactor a thrownobjectinjury, keep bystanders,helpers,childrenand pets at least 75 feet fromthe machinewhile it is in operation.Stopmachineif anyoneenters the area. • • Read,understand,and followall instructionson the machineand in themanual(s)beforeattemptingto assembleand operate. Keepthis manualin a safe placefor futureand regularreference and for orderingreplacementparts. Be familiarwith all controlsand their properoperation.Knowhow to stop the machineand disengagethemquickly. Neverallowchildrenunder 14 yearsold to operatethis machine. Children14 yearsold and over shouldreadand understandthe operationinstructionsand safety rulesin this manualand should be trainedand supervisedbya parent. • • SAVE THESE INSTRUCTIONS! • • Be awareof the mowerand attachmentdischargedirectionand do not pointit at anyone.Donot operatethe mowerwithoutthe dischargecover or entiregrass catcherin its properplace. Donot put handsor feet near rotatingpartsor underthe cutting deck. Contactwith the blade(s)can amputatehandsand feet. A missingor damageddischargecovercan causeblade contact or thrownobject injuries. • Stoptheblade(s)whencrossinggraveldrives,walks,or roads and while notcuttinggrass. Watchfor trafficwhenoperatingnear or crossingroadways.This machineis not intendedfor useon any public roadway. • Thoroughlyinspectthe area wherethe equipmentis to be used. Removeall stones,sticks,wire, bones,toys,and otherforeign objectswhich couldbe pickedup and thrownby the blade(s). Thrownobjectscan causeseriouspersonalinjury. Planyour mowingpatternto avoiddischargeof materialtoward roads,sidewalks,bystandersand the like.Also, avoiddischarging materialagainsta wall or obstructionwhich maycause dischargedmaterialto ricochetback towardthe operator. • • • 3 Alwayswear safetyglassesor safetygogglesduring operation and while performingan adjustmentor repairto protectyoureyes. Thrownobjectswhich ricochetcancause seriousinjuryto the eyes. Wearsturdy,rough-soledwork shoesand close-fittingslacksand shirts.Loosefittingclothesand jewelry canbe caughtin movable parts.Neveroperatethis machinein bare feet or sandals. Donot operatethe machinewhile underthe influenceof alcohol or drugs. Mowonly in daylightor good artificiallight. Nevercarry passengers. Disengageblade(s)beforeshiftinginto reverse.Backup slowly. Alwayslookdownand behindbeforeand while backingto avoida back-overaccident. • SLOPE Slowdownbeforeturning.Operatethe machinesmoothly.Avoid erraticoperationand excessivespeed. Disengageblade(s),set parkingbrake,stopengine and wait until the blade(s)come to a completestop beforeremovinggrass catcher,emptyinggrass,uncloggingchute,removinganygrass or debris,or makinganyadjustments. OPERATION Slopesare a majorfactorrelatedto loss of controland tip-over accidentswhichcan result in severeinjuryor death.All slopes require extra caution.If youcannot back up the slopeor if youfeel uneasyon it, do not mowit. Foryoursafety,use the SlopeGuide includedas partof this manual to measureslopesbeforeoperatingthis machineon a slopedor hilly area. If the slopeis greaterthan15 degreesas shownon the Slope Guide,do notoperatethis machineon that area or seriousinjurycould result. Neverleavea runningmachineunattended.Alwaysturnoff blade(s),set parkingbrake,stopengine and removekey before dismounting. Use extracare whenloadingor unloadingthe machineintoa traileror truck. This machineshouldnot be drivenup or down ramp(s),becausethe machinecouldtip over,causingserious personalinjury.The machinemustbe pushedmanuallyon ramp(s)to loador unloadproperly. Do: o Mowup and down slopes,not across.Exerciseextremecaution whenchangingdirectionon slopes. • Watchfor holes,ruts,bumps,rocks,or other hiddenobjects. Uneventerraincouldoverturnthe machine.Tallgrass can hide obstacles. Mufflerand engine becomehotand can causea burn.Do not touch. Checkoverheadclearancescarefullybeforedrivingunderlow hangingtree branches,wires,door openingsetc., wherethe operatormay be struckor pulledfrom the machine,which could result in seriousinjury. Disengageall attachmentclutchesand depressthe brakepedal completelybeforeattemptingto start engine. • Yourmachineisdesignedto cut normalresidentialgrass of a heightno morethan 10".Do not attemptto mowthroughunusually tall, dry grass (e.g.,pasture)or piles of dry leaves.Dry grass or • leavesmaycontactthe engineexhaustand/or build up on the mowerdeck presentinga potentialfire hazard. Use onlyaccessoriesand attachmentsapprovedfor this machine by the machinemanufacturer.Read,understandand followall instructionsprovidedwith the approvedaccessoryor attachment. Fora list of approvedaccessoriesand attachments,call 1-800• 659-5917. Useslow speed.Choosea lowenoughspeedsettingso that you will nothaveto stop or shiftwhileon the slope.Tires may lose tractionon slopeseventhoughthe brakesare functioning properly.Alwayskeepmachinein gearwhen goingdownslopes to take advantageof enginebrakingaction. Followthe manufacturer'srecommendationsfor wheelweights or counterweightsto improvestability.Forrecommendations,call 1-800-659-5917. Useextra carewith grass catchersor otherattachments.These can changethe stabilityof the machine. Keepall movementon the slopes slowand gradual.Do not make suddenchangesin speedor direction.Rapidengagementor brakingcouldcausethe front of the machineto lift and rapidlyflip overbackwardswhich couldcauseseriousinjury. Avoidstartingor stoppingon a slope. If tires losetraction,disengage the blade(s)and proceedslowlystraightdownthe slope. Do Not: Data indicatesthat operators,age 60 years and above,are involvedin a largepercentageof riding mower-relatedinjuries. Theseoperatorsshouldevaluatetheirability to operatethe riding mowersafelyenoughto protectthemselvesand othersfrom seriousinjury. If situationsoccurwhich are not coveredin this manual,usecare and goodjudgment.Contact1-800-659-5917for informationand assistance. • • • • 4 Donot turnon slopesunlessnecessary;then, turnslowlyand graduallydownhill,if possible. Donot mow neardrop-offs,ditchesor embankments.The mower could suddenlyturnover if a wheelis overthe edgeof a cliff, ditch,or if an edge cavesin. Donot try to stabilizethe machineby puttingyourfoot on the ground. Donot usea grass catcheron steepslopes. • • Donot mowon wet grass.Reducedtractioncouldcausesliding. Donot attemptto coastdownhill.Over-speedingmaycausethe operatorto lose controlof the machineresultingin seriousinjury or death. • Donot tow heavypull behindattachments(e.g. loadeddumpcart, lawn roller,etc.)on slopesgreaterthan5 degrees.Whengoing down hill,the extraweighttends to pushthe tractorand may causeyou to loosecontrol (e.g.tractormay speedup, brakingand steeringability are reduced,attachmentmayjack-knifeand cause tractorto overturn). CHILDREN SERVICE Tragicaccidentscanoccur ifthe operatoris notalert to the presence of children.Childrenare often attractedto the machineand the mowing activity.They do notunderstandthe dangers.Neverassumethat childrenwill remainwhereyou last sawthem. • Keepchildrenout of the mowingareaand inwatchfulcare of a responsibleadultotherthanthe operator. • Be alert and turnmachineoff ifa childentersthe area. SafeHandlingof Gasoline Toavoidpersonalinjuryor propertydamageuse extremecarein handlinggasoline.Gasolineisextremelyflammableand the vaporsare explosive.Seriouspersonalinjurycanoccur whengasolineis spilled on yourselfor your clotheswhich can ignite.Washyourskin and changeclothesimmediately. • • • Beforeand whilebacking,lookbehindand downfor small children. Nevercarry children,evenwith the blade(s)shut off.They may fall off and be seriouslyinjuredor interferewith safe machine operation. Use extremecarewhenapproachingblind corners,doorways, shrubs,trees or otherobjectsthat may block yourvisionof a child whomay run intothe machine. Whenpractical,removegas-poweredequipmentfrom the truck or trailerand refueliton theground.If this isnot possible,then refuelsuch equipmenton a trailerwith a portablecontainer,rather than froma gasolinedispensernozzle. Keepthe nozzleincontactwith the rim of the fueltank or containeropeningat all timesuntilfuelingiscomplete.Donot use a nozzlelock-opendevice. Toavoidback-overaccidents,alwaysdisengagethe cutting blade(s)beforeshiftingintoReverse.If equipped,the "Reverse CautionMode"(bladesoperatewhilemachineridesin reverse) shouldnotbe usedwhenchildrenor othersare around. Keepchildrenaway from hotor runningengines.They cansuffer burnsfroma hotmuffler. • • Removekeywhenmachineisunattendedto preventunauthorized operation. Neverallowchildrenunder 14 yearsof age to operatethis machine. Children14 and overshouldreadand understandthe instructions and • safeoperationpracticesin this manualand on the machineand should • be trainedand supervisedbyan adult. TOWING Towonlywith a machinethat hasa hitch designedfor towing.Do not attachtowedequipmentexceptat the hitch point. Followthe manufacturersrecommendationforweight limitsfor towedequipmentand towingon slopes.For recommendations, call 1-800-659-5917. Neverallowchildrenor othersin or on towedequipment. On slopes,theweightof thetowed equipmentmaycause lossof tractionand loss of control. Alwaysuseextra cautionwhentowingwith a machinecapableof makingtight turns (e.g."zero-turn"ride-onmower). Makewide turnsto avoidjack-knifing. Travelslowlyand allowextradistanceto stop. Do notcoastdownhill. Useonly an approvedgasolinecontainer. Neverfill containersinsidea vehicleor on a truckor trailer bed with a plasticliner.Alwaysplacecontainerson the groundaway from yourvehiclebeforefilling. • • Extinguishall cigarettes,cigars,pipesand othersourcesof ignition. Neverfuel machineindoors. Neverremovegascap or add fuelwhilethe engineis hotor running.Allowengineto coolat least two minutesbeforerefueling. Neveroverfill fuel tank. Filltank to no morethan 1/2inchbelow bottomof filler neckto allowspace forfuel expansion. Replacegasolinecap and tightensecurely. If gasolineis spilled,wipeitoff the engineand equipment.Move machineto anotherarea.Wait 5 minutesbeforestartingthe engine. To reducefire hazards,keepmachinefree of grass,leaves,or otherdebrisbuild-up.Cleanup oil or fuel spillageand removeany fuel soakeddebris. Neverstorethe machineor fuelcontainerinsidewherethere isan open flame,sparkor pilotlight as on a waterheater,spaceheater, furnace,clothesdryeror othergasappliances. Allowa machineto coolat least five minutesbeforestoring. General Service • Donot changethe enginegovernorsettingsor over-speedthe engine.The governorcontrolsthe maximumsafe operatingspeed • Never runanengine indoors orina poorly ventilated area.Engine of the engine. exhaust contains carbon monoxide, anodorless, anddeadly gas. Maintainor replacesafetyand instructionlabels,as necessary. • Before cleaning, repairing, orinspecting, make certain the blade(s) andallmoving partshave stopped. Disconnect thespark • Observeproperdisposallaws and regulationsfor gas, oil, etc.to plugwireandground against theengine toprevent unintended protecttheenvironment. starting. • Accordingto the ConsumerProductsSafetyCommission(CPSC) • Periodically check tomake suretheblades come tocomplete and the U.S.EnvironmentalProtectionAgency(EPA),this product stopwithin approximately (5)fiveseconds after operating the has an AverageUsefulLifeof seven(7) years,or 270 hours blade disengagement control. Iftheblades donotstopwithin the of operation.At the end of the AverageUsefulLife,buy a new thistimeframe, yourmachine should beserviced professionally machineor havethe machineinspectedannuallybya Searsor byaSears orother qualified service dealer. otherqualifiedservicedealerto ensurethat all mechanicaland safety systemsare workingproperlyand not wornexcessively. • Check brake operation frequently asitissubjected towear during Failureto do so can resultin accidents,injuriesor death. normal operation. Adjust andservice asrequired. DO NOT MODIFY ENGINE • Check theblade(s) andengine mounting bolts atfrequent intervals forproper tightness. Also,visually inspect blade(s) Toavoid seriousinjuryor death,do notmodifyengine in anyway. fordamage (e.g., excessive wear, bent, cracked). Replace the Tamperingwith the governorsettingcanlead to a runawayengineand blade(s) withtheoriginal equipment manufacturer's (O.E.M.) cause it to operateat unsafespeeds.Nevertamper with factorysetting blade(s) only, listed inthismanual. Useofpartswhich donot of enginegovernor. meet theoriginal equipment specifications mayleadtoimproper NOTICE REGARDING EMISSIONS performance andcompromise safety! are certifiedto complywith Californiaand federal • Mower blades aresharp. Wrap theblade orwear gloves, anduse Engineswhich EPAemissionregulationsfor SORE(SmallOff RoadEquipment)are extra caution whenservicing them. certifiedto operateon regularunleadedgasoline,and may include • Keep allnuts, bolts, andscrews tighttobesuretheequipment is the followingemissioncontrol systems:EngineModification(EM)and • • • • in safeworkingcondition. Nevertamperwith the safetyinterlocksystemor othersafety devices.Checktheir properoperationregularly. ThreeWay Catalyst(TWO)if so equipped. SPARK After strikinga foreignobject,stop the engine,disconnectthe spark plugwire(s) and groundagainstthe engine.Thoroughly inspectthe machinefor anydamage.Repairthe damagebefore startingandoperating. Neverattemptto makeadjustmentsor repairsto the machine whilethe engineis running. ARRESTOR This machineis equippedwith an internalcombustionengineand shouldnotbe usedon or near anyunimprovedforest-covered, brushcoveredor grass-coveredland unlessthe engine'sexhaust systemisequippedwith a sparkarrestermeetingapplicablelocalor statelaws (if any). Grasscatchercomponentsand the dischargecoverare subject to wearand damagewhich couldexposemovingparts or allow objectsto be thrown.Forsafetyprotection,frequentlycheck componentsand replaceimmediatelywith originalequipment manufacturer's(O.E.M.)parts only,listed in this manual.Use of parts whichdo not meetthe originalequipmentspecificationsmay lead to improperperformanceandcompromisesafety! If a sparkarresteris used,it shouldbe maintainedin effectiveworking order by the operator.Inthe Stateof Californiatheaboveis required by law (Section4442of the CaliforniaPublicResourcesCode). Other states mayhavesimilarlaws.Federallaws applyon federallands. A sparkarresterfor the mufflerisavailablethroughyournearestSears Partsand RepairServiceCenter. 6 SAFETY SYMBOLS This pagedepictsand describessafety symbolsthat may appearon this product. Read,understand,and follow all instructions on the machine beforeattemptingto assembleand operate. READ THE OPERATOR'S MANUAL(S) Read, understand, and follow all instructions in the manual(s) before attempting to assemble and operate DANGER-- ROTATING BLADES Never carry passengers. Never carry children, even with the blades off. 0 DANGER-- ROTATING BLADES Always look down WARNING-- and behind before and while backing to avoid a back-over accident. ROTATING BLADES Do not put hands or feet near rotating can amputate parts or under the cutting deck. Contact with the blade(s) hands and feet. WARNING--THROWN This machine OBJECTS may pick up and throw and objects WARNING--THROWN This machine which can cause serious personal injury. which can cause serious personal injury. OBJECTS may pick up and throw and objects BYSTANDERS Keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in operation. WARNING-- SLOPE OPERATION Do not operate A WARNING-- this machine HOT SURFACE Engine parts, especially muffler on a slope greater than 15 degrees. the muffler, become extremely hot during operation. Allow engine and to cool before touching. DANGER-- ROTATING BLADES To reduce the risk of injury, keep hands and feet away. Do not operate catcher is in its proper place. If damaged, 7 replace immediately. unless discharge cover or grass SLOPE GUIDE (.... "'O Or) C;) (=) (== CL) C3, %,==,= (1) c_3 (1) }==== C) _== & 1>-. 03 E c_3 %,==,== C) x o _r }=== (1) _== cL 03 (1) cL o co "_--- (D 03 O Dm m_ I }==,== C) (=3 I v_ i c_3 _2 I I }==== C) I --_ o I ! I l }=.== l m (=) l cz l _r o l }==== l G.) 1> 0_3 0 l c 03 "o l E I I _== Q o _E (3) OO 8 _== I I C:) _= 03 03 _._o I =,F=_ o_ o__ I _== 0_3 (-" CZ3 cL o I o 8 ROTATING BLADES CAUSE SERIOUS INJURY OR DEATH DONOTMOWWHENCHILDREN OROTHERS ARE AROUND NEVER CARRY CHILDREN EVEN WITHBLADE(S) OFF. LOOK DOWNANDBEHIND BEFORE ANDWHILE BACKING. MOWING INREVERSE ISNOTRECOMMENDED. WARNING This symbol points out important safety instructions which, if not followed, could endangerthe personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury.When you see this symbol HEED ITS WARNING! Your Responsibility Restrict the use of this power machine to persons who read, understand, and follow the warnings and instructions in this manual and on the machine. 9 IMPORTANT:Yourtractoris shippedwith motoroil in theengine. However,you MUSTcheckthe oil levelbeforeoperating.Referto the Service& Maintenancesectionfor instructionson checkingtheoil level. Attaching the Battery CALIFORNIA Shipping Removal Makesurethe ridingmower'sengineis off, removetheignitionkey, and set the parkingbrakebeforeremovingthe shippingbrace. Refer Ito the Operationsectionfor instructionson howto set the parking lbrake. Cables PROPOSITION Brace 65 • Batteryposts,terminals,and relatedaccessoriescontainlead and leadcompounds,chemicalsknownto the Stateof Californiato cause cancerand reproductiveharm.Wash handsafter handling. Locatethe shippingbrace, if present,and accompanyingwarning tag foundon the rightsideof the mower,betweenthe discharge chute deflectorand the cuttingdeck. See Fig. 2. Whenattachingbatterycables,alwaysconnectthe POSITIVE(Red) wireto its terminalfirst, followedby the NEGATIVE(Black)wire. Forshippingreasons,bothbatterycables on yourequipmentmay havebeen left disconnectedfrom the terminalsat the factory.To connectthe batterycables,proceedasfollows: NOTE:Thepositivebatteryterminalis markedPos. (+).The negative batteryterminalis markedNeg. (-). 1. Removethe plasticcover,if present,fromthe positivebattery terminaland attachthe redcableto the positivebatteryterminal (+)with the bolt and hexnut. See Figure1. 2. // Removethe plasticcover,if present,fromthe negativebattery terminaland attachthe black cableto the negativebattery terminal(-) with the bolt and hex nut. See Figure1. f Figure2 Placethe deck lift leverin the highestcuttingposition.Referto Setting theCuttingHeightin the Operationsectionof this manual. Whilepushingthedischargechuteddlectortowardsthemachinewith yourlefthand,removetheshippingbracewithyourrighthandbygrasping itbetweenyourthumbandindexfingerandrotatingitclockwise. The shippingbrace,usedfor packagingpurposesonly, mustbe removedand discardedbeforeoperatingyour ridingmower. The mowingdeck iscapableof throwingobjects. Failureto operate the ridingmowerwithoutthe dischargecoverin the properoperating Ipositioncould resultin seriouspersonalinjuryand/orproperty ldamage. Attaching The Steering Wheel J Figure1 3. Positionthe red rubber boot over the positivebatteryterminal to help protectit from corrosion. NOTE:If thebatteryis put into serviceafter the dateshownon topof battery,chargethe batteryas instructedin the Service & Maintenance sectionof this manualprior to operatingthe tractor. 10 If the steeringwheelfor yourtractordid notcome attached,the hardwarefor attachingit has beenpackedwithinthe steeringwheel, beneaththe steeringwheelcap. Carefullypry off the steeringwheel cap and removethe hardware. 1. With the wheelsof the tractorpointingstraightforward,placethe steeringwheeloverthe steeringshaft. 2. Placethe washer(withthe cuppedsidedown)overthe steering wheeland securewith the hex bolt. See Fig.3-3. f \ 3. Figure3 Placethe steeringwheelcap overthe center of the steering wheeland pushdownwarduntilit "clicks"intoplace. Attaching 3. 4. The Seat If the seatfor yourtractorwas notattachedat thefactory,refertothe followingsteps. NOTE: Forshippingreasons,seatsare eitherfastenedto the tractor seat'spivotbracketwith a plastictie, or mountedbackwardto the pivot bracket.Ineithercase,free the seatfrom its shippingpositionand removethe adjustmentknobfrom the bottomof seatbeforeproceeding with the instructionsbelow. 1. 2. Figure4 Selectdesired positionfor the seat,and secure with the adjustment knobremovedearlier. Positionthe shoulderscrews(foundon the baseof the seat) insidethe slot openingsin the seat pivot bracket. Fig. 4. Toadjust the positionof the seat,loosenthe adjustmentknob on the bottomof the seat.Slide the seatforwardor backwardas desired.Retightenthe adjustmentknob. Tire Pressure X Maximumtire pressureunderany circumstancesis 30 psi. Equal tire pressureshouldbe maintainedat all times. Neverexceedthe _maxmum nfat on pressureshownon the s dewa of thet re. The recommendedoperatingtire pressureis: Approximately10psi forthe reartires Slide the seat slightlyrearwardin the seat pivot bracket,lining up the centerrear slot in thepivot bracketwith the remaininghole in theseat'sbase. 11 Approximately14psifor the front tires IMPORTANT: Referto the tire sidewallfor exacttire manufacturer's recommendedor maximumpsi. Donot overinfiate.Uneventirepressurecouldcausethe cuttingdeckto mowunevenly. B A C 14 D G F E J Figure5 A SpeedControl Lever/ ParkingBrakeLever B Throttle/chokecontrol lever C D IgnitionSwitchModule Deck Lift Lever E PTO Lever(Blade Engage) F Cup Holder G Shift Lever H Clutch-BrakePedal NOTE: Any referencein this manualto the RIGHTor LEFTsideof the tractoris observedfromoperator'sseat positionfacingforwardtowardsthe frontof tractor. Meets ANSi Safety Standards CraftsmanTractorsconformto the safetystandardof theAmericanNationalStandardsInstitute(ANSI). 12 SPEED CONTROL LEVER SHIFT LEVER Thespeedcontrol lever,locatedon the left sideof the tractor'sdashconsole,allowsyouto regulatethe ground speedof the lawntractor.Touse, depressthe clutchbrakepedaland movethe leverout of the parkingbrake notchand forwardto increasethetractor'sgroundspeed. Whena desiredspeedhasbeen reached,releasethe leverintoan appropriatenotchto maintainthat speed. The shift leveris locatedon the left sideof the fenderand hasthree positions,FORWARD,NEUTRAL and REVERSE.Theclutch-brake pedalmustbe depressedand the tractormustnot be in motionwhen the movingshift lever. Toslow thetractor'sgroundspeed,depressthe clutchbrakepedaland movethe speedcontrollever rearward and releaseit intoa notch. iMPORTANT: Neverforce the shiftlever.Doingso may resultin seriousdamageto the tractor's transmission. PARKING BRAKE Toset the parkingbrake,fully depressthe clutch-brake _._J PARK pedal.Movethe speedcontrol leverall the waydownand BRAKE intothe parkingbrakeposition.Releasethe clutch-brake pedalto allowthe parkingbraketo engage. Toreleasethe parkingbrake,depressthe clutch-brakepedaland movethe speedcontrolleveroutof the notchestothe desiredposition. Releasethe speedcontrolleverand the clutch-brakepedal. NOTE: The parkingbrakemustbe set if the operatorleavesthe seat with the enginerunningor the enginewill automaticallyshut off. THROTTLE/CHOKE CONTROL LEVER Thethrottle/chokecontrolleveris locatedon the rightsideof thetractor'sdash panel.This levercontrolsthe speedof the engineand when pushedall theway forward,the chokecontrolalso. Whenset in a given position,the throttlewillmaintaina uniformengine speed. DECK LIFT LEVER Foundon your tractor'srightfender,the deck lift leveris used to changethe heightof the cuttingdeck.To use, movethe leverto the left, thenplacein the notch bestsuitedfor your application. PTO (BLADE ENGAGE) LEVER Foundon the tractor'srightfender,the PTO(bladeengage) leveris usedto engagepowerto the cuttingdeck or other (separatelyavailable)attachments.Tooperate,movethe leverall theway forward.Movingthe leverall the way rearwardinto the PTOOFFpositiondisengagespowerto the cuttingdeck/attachment. NOTE: The PTO(bladeengage)levermustbe in the disengaged(PTOOFF)positionwhenstartingthe engine. CUP HOLDER iMPORTANT: Whenoperatingthe tractorwith the cuttingdeck engaged,thethrottle/chokecontrollevermustalwaysbe in the FAST (rabbit)position. The tractor'scup holderis locatedon the fenderto the left of the seat. IGNITION SEAT ADJUSTMENT SWITCH MODULE Thekey switch moduleis usedto startand stopthe engine.It is also usedto activatethe ReverseCaution Mode(bladesoperatewhileriding in reverse).Insertkeyinto the key switchmoduleand turn clockwiseto the STARTposition.Releasethe key intothe normalmowingpositiononce enginehas started.Theheadlights will be activatedin the Normal(and ReverseCaution)modes. CHILDREN KNOB The seat adjustmentknob is locatedon the bottomsideof the seat. Usethis knob to adjustthe seatforwardor rearwardto a comfortable operatingpositionby looseningthe knob, positioningthe seatto the desiredpreference,thenretighteningthe knob. AROUND @ CLUTCH-BRAKE PEDAL The clutch-brakepedal is locatedon the left sideof the lawntractor, along the runningboard.Depressthe clutch-brakepedalpart way downwhenslowingthe tractorbychangingspeeds (Referto Speed ControlLever).Depressthe pedalall the waydownto engagethe disc brakeand bring the tractorto a completestop. NOTE: The pedalmustbe depressedto startthe engine.Referto SafetyInterlockSwitcheslaterin this sectionof this manual. Tostop the engine,turnthe ignitionkey counterclockwiseto the STOPposition. IMPORTANT:Prior to operatingthe tractor,referto boththe "Safety InterlockSystem"and "StartingThe Engine"laterin this sectionof this manualfor detailedinstructions regardingthe IgnitionSwitchModule and operatingthe tractorin REVERSECAUTIONMODE. Neverleavea runningmachineunattended.AlwaysdisengagePTO (BladeEngageLever),moveshiftleverintoneutralposition,setparking brake,stopengineand removekeyto preventunintendedstarting. 13 Gas and Oil Fill=up 0il iMPORTANT: Yourtractorisshippedwith motoroil inthe engine. However,you MUSTcheckthe oil levelbeforeoperating.Be careful notto overfill. Forinstructionson howto checkthe engineoil, referto CheckingThe EngineOil in the Serviceand Maintenancesectionof this manual. Gasoline Thegasolinetank is locatedunderthe hood.Do notoverfill. Use extremecarewhenhandlinggasoline.Gasolineis extremely flammableand the vaporsare explosive.Neverfuel machineindoors or whilethe engine is hotor running.Extinguishcigarettes,cigars, [ppes, and othersourcesof gn t on. NOTE : Purchasegasolinein small quantities.Do notuse gasolineleft overfromthe previousseason,to minimizegumdepositsin the fuel system. • • • • • • • Figure6 This engineis certifiedto operateon unleadedgasoline.For best results,fill the fueltank with onlyclean, fresh,unleadedgasoline with a pumpstickeroctaneratingof 87 or higher. Gasohol(up to 10%ethyl alcohol,90% unleadedgasolineby volume)is an approvedfuel. Othergasoline/alcoholblends,such as E85,are not approved. • • • • MethylTertiaryButyl Ether(MTBE)and unleadedgasolineblends (up to a maximumof 15%MTBEby volume)are approvedfuels. Othergasoline/etherblendsare notapproved. Fillfuel tank outdoorsor in well-ventilatedarea. Do notoverfillfuel tank. Filltank to no morethan 1/2inch below bottomof filler neck to allowspacefor fuel expansion. Neverremovegas capor add fuel whilethe engineis hot or running.Allowengineto cool at leasttwo minutesbeforerefueling. If gasolineis spilled,wipe it off theengineand equipment.Move machineto anotherarea.Wait5 minutesbeforestartingthe engine. 1. 2. • Donot operatethe unitwhereit could slipor tip. If machinestopsgoing uphill,stop bladesand backdownhill slowly. Donot mowwhenchildrenor othersare around. • • Nevercarry children,evenwith bladesoff. Lookdownand behindbeforeand whilebacking. • Keepsafetydevices(guards,shields,and switches)in place and working. Removeobjectsthat couldbe thrownby the blades. Knowlocationand functionof all controls. • • To Add Gasoline Turnthe engineoff and let enginecool at least2 minutesbefore removingthe fuelcap. The gasolinetank is underthe rearfender, with thefuel fill cap locatedin the centerof the rearfender. Thefuel cap is tetheredto the tractorto preventits loss. Donot attemptto removethe cap fromthe tractor. Fillthe fuel tank with gasoline. 3. Reinstallthe fuelcap. For California Models: 14 • Be surebladesand engine are stoppedbeforeplacinghandsor feet near blades. • Beforeleavingoperator'sposition,stop tractor,disengage blades,engageparkingbrake,shutengineoff, and removekey. Read Operator's SAFETY INTERLOCK Manual SYSTEM The safetyinterlocksystemis designedfor safeoperationof the tractor. If this systemshouldevermalfunction,do not operatethe tractor, immediatelycontact1-800-4-MY-HOME to havethe systemserviced. • ForCaliforniamodelsequippedwith a tethered,ratchetingfuelcap, STOPfillingtank once fuelis seeninsidethe filler neck. This ensures that a properexpansionvolumeis created,otherwisethefuel canoverflow creatinga hazardoussituation. Do NOTfill to the top of the filler neck.On Californiamodels,fill thetank in accordancewith Figure6. Avoid Serious injury or Death Go up and downslopes,notacross. Avoidsuddenturns. • • The safetyinterlocksystempreventsthe enginefrom starting unless the parkingbrakeis engagedand the PTO(Blade Engage) leveris in the disengaged(OFF) position. The safetyinterlocksystemwill automaticallyshut off the engineif the operatorleavesthe seat beforeengagingthe parkingbrake. The safetyinterlocksystemwill automaticallyshut off the engine if theoperatorleavesthe tractor'sseatwith the PTO(Blade Engage)leverengaged,regardlessof whetherthe parkingbrake is engaged. REVERSE CAUTION MODE ENGAGING To engage Use extremecautionwhileoperatingthetractorin the REVERSE CAUTIONMODE.Alwayslookdownand behindbeforeand while backing.Do notoperatethe tractorwhenchildrenor othersare around.Stopthe tractorimmediately if someoneentersthe area. The REVERSECAUTIONMODEpositionof the key switchmodule allowsthe tractorto be operatedin reversewith the blades(PTO) engaged. Start engineas instructed underthe headingStartingThe Engine laterin this section. 2. Turnthe key from the NORMALMO%NG (Green)positionto the REVERSECAUTIONMODE(Yellow)positionof the keyswitch module.See Figure7. Depressthe REVERSEPUSHBUTTON(Orange,Triangular Button)at the top, rightcornerof the key switchmodule.The red indicator light at the top, left cornerof the key switchmodulewill be ON whileactivated.See Figure7. 3. f Light 3. Releasethe clutch-brakepedal to allowthe parkingbraketo engage. 1. - Normal Driving Mode HEIGHT Selectthe heightpositionof the cuttingdeck by placingthe deck lift leverin anyof the six differentcutting heightnotcheson the rightsideof the fender. THE ENGINE Insertthe tractorkey intothe ignitionswitch. Placethe PTO(Blade Engage)leverin thedisengaged(OFF) position. 3. 4. Engagethe tractor'sparkingbrake. Activatethechoke controlby movingthethrottle/chokeleverall the way up into thechoke position. Turnthe ignitionkeyclockwiseto the STARTposition.Afterthe engine starts,releasethe key.It will returnto the ON(or Normal Mowing)position. 5. DO NOThold the key in the STARTpositionfor longerthan ten secondsat a time. Doingso maycausedamageto your engine's electricstarter. Figure 7 Onceactivated(indicatorlightON), the tractorcan be drivenin reversewith the cuttingblades(PTO)engaged. Alwayslookdownand behindbeforeand whilebackingto make sureno childrenare around. 6. After the enginestarts,deactivatethe chokecontroland placethe throttlecontrolin the FASTposition. NOTE: Do NOTleavethe chokecontrolon whileoperatingthe tractor. Doingso will result in a "rich"fuel mixtureand cause theengine to run poorly. After resumingforwardmotion,returnthe keyto the NORMAL MO%NG position. iMPORTANT: The REVERSECAUTIONMODEwill remainactivated until: a. CUTTING 1. 2. position 6. THE NOTE: Referto the Gasolineand Oil fill-up instructionsearlierin this section. BUTTON --'_ REVERSE PUSH Stop position 5. brake: Donot operatethe tractorif the interlocksystemis malfunctioning. This systemwas designedfor yoursafetyand protection. Reverse 4. the parking Depressthe clutch-brakepedaland movethe speedcontrollever out of the parkingbrakepositionand intoa desiredspeed. STARTING Push Button Caution Mode Position Movethe speedcontrolleverall the waydownand intothe parkingbrakeposition. Keephandsand feet away fromthe dischargeopeningof the cutting deck. Reverse indicator 2. SETTING 1. brake: Fullydepressthe clutch-brakepedaland hold itdownwith your foot. 1. iMPORTANT: The operatorMUSTbe seatedinthe tractorseat. the parking BRAKE 1. To release iMPORTANT: Mowingin reverseisnot recommended. Touse the REVERSECAUTIONMODE: THE PARKING Thekey isplacedin eitherthe NORMALMO%NG position or STOPposition. Theoperatorengagesthe parkingbrakeby fully depressing the clutch-brakepedal and holdingit downwhilemovingthe speedcontrolleverintothe PARKBRAKEposition. 15 STOPPING THE ENGINE 1. 2. 3. Shutengine off and removethe key.Doingso will minimizethe possibilityof havingyour lawn"browned" byhot exhaustfrom yourtractor'srunningengine. If unit stallswith speedcontrolin high speed,or if unitwill not operate with speedcontrol leverin a lowspeedposition,proceedas follows: 1. Placeshift leverin NEUTRAL. If youstrikea foreignobject,stop the engine,disconnectthe spark plug wire(s)and groundagainstthe engine.Thoroughlyinspectthe machinefor anydamage.Repairthe damagebeforerestartingand operating 1. 2. 3. If the bladesare engaged,placethe PTO(Blade Engage)leverin thedisengaged(OFF) position. Turnthe ignitionkey counterclockwiseto the STOPposition. Removethe keyfrom the ignitionswitchto preventunintended starting. DRIVING THE TRACTOR Avoidsuddenstarts,excessivespeedand suddenstops. Depressthe clutch-brakepedal to releasethe parkingbrakeand thenlet the pedal up. Movethe throttleleverintothe FAST(rabbit)position. Placethe shiftleverin eitherthe FORWARDor REVERSE position. Releasethe parkingbrakeby depressingthe clutch-brakepedal and positioningthe speedcontrol leverinthe desiredposition. 5. 6. 7. Depressclutch-brakepedal. Placespeedcontrolleverin desiredposition. Placeshift leverin either FORWARDor REVERSE,and follow normaloperatingprocedures. ON SLOPES • • Mowup and down slopes,NEVERacross. Exerciseextremecautionwhenchangingdirectionon slopes. • Watchfor holes,ruts,bumps,rocks,or other hiddenobjects. Uneventerraincouldoverturnthe machine.Tallgrass can hide obstacles. • Avoidturns whendrivingon a slope.If a turnmustbe made,turn downthe slope.Turningup a slopegreatly increases the chance of a rollover. • Avoidstoppingwhendrivingup a slope.If itis necessaryto stop whiledrivingup a slope,start up smoothlyand carefullyto reduce the possibilityof flippingthe tractoroverbackward. ENGAGING IMPORTANT: First-timeoperatorsshouldusespeedpositions1 or 2. Becomecompletelyfamiliarwith the tractor'soperationand controls beforeoperatingthe tractorinhigher speedpositions. 5. 6. Placespeedcontrolleverin highestspeedposition. Releaseclutch-brakepedalfully. Donot mowon inclineswith a slopein excessof 15degrees(a rise of approximately2-1/2feetevery 10 feet).The tractorcouldoverturn and cause seriousinjury. IMPORTANT: Do NOTusethe shift leverto changethe directionof travelwhenthe tractorisin motion.Alwaysusethe clutch-brakepedal to bring thetractorto a completestop beforeshifting. 4. Restartengine. 3. 4. Referto the SLOPEGAUGEin the SafetyInstructionssectionof the manualto help determineslopeswhereyoumay operatethis tractor safely. Alwayslookdownand behindbeforeand whilebackingup to avoida back-overaccident. 2. 3. 2. DRIVING Do notleavethe seat of thetractorwithoutfirstplacingthe PTO (Blade Engage)leverinthe disengaged(OFF) position,depressing I the brakepedal and engagingthe parkingbrake.If leavingthe tractor [ unattended,alsoturn the ignitionkey off and removethe key. 1. Placethe shift leverin neutral, Engagethe parkingbrake, THE BLADES Engagingthe PTO(BladeEngage)transferspowerto the cuttingdeck or other(separatelyavailable)attachments.To engagethe blades, proceedasfollows: 1. Movethethrottle/chokecontrolleverto the FAST(rabbit)position. Releaseclutch-brakepedalslowlyto put unit intomotion. The lawntractoris broughtto a stop bydepressingthe clutchbrakepedal. 2. 3. NOTE: Whenoperatingthe unit initially, therewill be little difference betweenthe highesttwo speedsuntil afterthe beltshaveseated themselvesintothe pulleysduringthe break-inperiod. Graspthe PTO(Blade Engage)leverand pivot it all theway forwardinto theengaged(ON) position. Keepthethrottleleverin the FAST(rabbit)positionfor the most efficient useof the cuttingdeck or other(separatelyavailable) attachments. NOTE: The enginewill automaticallyshutoff if the PTOisengaged with the shift leverin positionfor reversetravel with the ignitionkey in the NORMALMOWINGposition. WARNING!Beforeleavingthe operator'spositionfor any reason, disengagethe blades,placethe shift leverinneutral,engagethe parkingbrake,shut engineoff and removethe key. MULCHING A mulch kit isavailableasan attachment. Mulching isa processof recirculating grass clippings repeatedly beneath the cutting deck. The ultra-fine clippings are then forced back into the lawnwhere they act asa naturalfertilizer. IMPORTANT: Whenstoppingthe tractorfor any reasonwhileon a grass surface,always: 16 HEADLIGHTS A mulchkit canbe purchased,See the ReplacementParts& Attachmentssectionof this manualfor moreinformation. USING THE DECK LIFT LEVER Toraisethe cuttingdeck,movethe deck lift levertothe left,then place it in the notchbest suitedfor yourapplication.Referto SettingThe CuttingHeightearlierin this Operationsection. MOWING Tohelp avoidbladecontactor a thrownobject injury,keepbystanders, helpers,childrenand pets at least 75 feet fromthe machine whileit is in operation.Stop machineif anyoneentersthearea. Thefollowinginformationwill be helpfulwhenusingthe cuttingdeck with yourtractor: Planyour mowingpatternto avoiddischargeof materialstoward roads,sidewalks,bystandersand the like.Also, avoiddischarging materialagainsta wallor obstructionwhich maycausedischarged materialto ricochetbacktowardthe operator. • Do not mowat high groundspeed,especiallyif a mulch kit or grasscollectoris installed. • For best resultsit is recommendedthat the firsttwo laps be cut with the dischargethrowntowardsthe center.Afterthe first two laps, reversethe directionto throwthe dischargeto the outside for the balanceof cutting.This will givea betterappearanceto the lawn. • Do notcut thegrass too short.Shortgrass invitesweedgrowth and yellowsquicklyin dry weather. Mowingshouldalwaysbe done withthe engineat full throttle. • • • • Underheavierconditionsit may be necessaryto go back overthe cut area a secondtime to geta cleancut. Do NOTattemptto mow heavybrushand weedsand extremely tall grass.Yourtractoris designedto mowlawns,NOTclear brush. Keepthe bladessharpand replacethe bladeswhenworn.Refer to CuttingBladesin the Servicesectionof this manualfor proper bladesharpeninginstructions. 17 • The lampsare ONwheneverthe tractor'sengineis running. • The lampsturn OFFwhenthe ignitionkey is movedto the STOP position. MAINTENANCE Beforeperforminganytypeof maintenance/service, disengageall controlsand stoptheengine.Waituntilall movingpartshavecometo a completestop.Disconnectsparkplugwireandgrounditagainstthe enginetopreventunintendedstarting.Alwayswearsafetyglassesduring operationor whileperforminganyadjustments or repairs. BeforeEachUse In the FirstFive Hours SCHEDULE Followthe maintenanceschedulegivenbelow.This chart describes serviceguidelinesonly. Usethe ServiceLog columnto keeptrack of completedmaintenancetasks.To locate the nearest Parts & Repair Service Centeror to scheduleservice,simplycontact 1-800-4-MY-HOME®. 1. Check Fingerguard 2. 3. Clean Clean 1. EngineOil 1. Change 1. 2. Clean Clean 3. Lubricate 1. Clean 1. 2. Engineoil level Mufflerarea and controls 3. 1. Hood/Dash air vents 2. 3. Batteryterminals Deckspindlesand idler bracket 1. 2. Air filter'sprecleaner* Air filter* 2. Clean 3. Midsteeringarms,pivot shafts,and axles 3. Lubricate 4. 5. Frontwheelbearings Frontdeck wheels 4. 5. Lubricate Lubricate Every50 hours 1. 2. Engineoil Muffler 1. 2. Change Check Annually 1. Air filter 2. 3. Air filter'spre-cleaner Sparkplug 4. 5. Air coolingsystem* Fuelfilter 1. 2. 3. 4. Replace Replace Replace Clean 6. 7. SteeringGears RearWheels 5. 6. Replace Clean 7. Removeand greaseaxles 1. Hood/Dash air vents 1. Clean 2. Batteryterminals 3. Midsteeringarms,pivot shafts,and axles 2. 3. Clean Lubricate 4. 5. Frontwheelbearings Frontdeck wheels 4. 5. Lubricate Lubricate 6. Deckspindlesand idler bracket 6. Lubricate 7. Pedalpivot points 7. Lubricate Every 10 Hours Every25 hours BeforeStorage *Servicemorefrequentlyunderdustyconditions. Beforeperformingany maintenanceor repairs,disengagethe PTO (Blade EngageLever),engagethe parkingbrake,stopthe engine and removethe key to preventunintendedstarting. If the enginehasbeen recentlyrun,the engine,mufflerand surroundingmetalsurfaceswill be hotand cancause burnsto the skin. Exercisecautionto avoidburns. 18 ENGINE MAINTENANCE Changing Checking The engineoil shouldbe changedin the first 5 hoursand thenevery 50 hoursor once a season.Tochangethe engineoil, proceedas follows: the Engine Oil Onlyuse high qualitydetergentoil ratedwith APIserviceclassification SF,SG,SH, or SJ, Selectthe oil's SAEviscositygradeaccordingto the expectedoperatingtemperature.Followthe chart below. Althoughmulti-viscosityoils (5W20,10W30,etc.)improvestarting 1. 2. in coldweather,they will result in increasedoil consumptionwhen usedabove32°RCheckyour engineoil levelmorefrequentlyto avoid 32°F 4. Removedrain plug and drainoil intoa suitablecontainerwith a capacityof no less than64 oz. 5. Performsteps2 through4 inthe oppositeorder afteroil has finisheddraining. Refillthe enginewith newmotoroil untilthe oil levelon the dipstick readsFULL.Replacetheoil fill cap/dipstick. _Warmer_ Oil Viscosity Chart j Tocheckthe engineoil, proceedas follows: 1. Ensurethat the tractoris on a levelsurface. 2. 3. Cleantheoil fill area of anydebris. Removethedipstickand wipe with a clean cloth. 4. 5. Insertand tightendipstick. Removethedipstickand checkthe oil level.It shouldbe at the Fullmark on the dipstick.See Figure9. Usedoil isa hazardouswasteproduct.Disposeof usedoil properly. Do notdiscardwith householdwaste.Checkwith your localauthorities or or contact 1-800-4-MY-HOME for a list of safe disposal/ recyclingfacilities. 7. f Dipstick_ Oil Drain Valve Oil Drain Sleeve Figure9 6. If low,add oil slowlyintothe engineoil fill. Do notoverfill.After addingoil, wait one minuteand then recheckthe oil level. Donotoverfill.Overfillingwith oil maycausethe engine to not start, hard starting,or engine smoking.If overthe FULLmark on the dipstick,drain oil to reduceoil levelto FULL markon dipstick. 7. With engineOFF but still warm,disconnectsparkplug wireand keepit awayfrom sparkplug. Removethe oil fill cap/dipstickfrom theoil fill tube. See Figure9. Clipthe oil drain sleeve(packedwith this manual)ontothe oil drain port. Routethe oppositeend of the sleeveintoan appropriate oil collectioncontainerwith a capacitygreatenoughto collect the usedoil. 6. ,_. Oil 3. possibleenginedamagefrom runninglowon oil. f'_older Engine Replaceandtightendipstick. 19 Reconnectsparkplug wire. Fuel Filter Air Cleaner Gasolineand itsvaporsare extremelyflammableand explosive.Fire or explosioncan causesevereburnsor death. • • • • • • • Keepgasolineawayfrom sparks,open flames,pilotlights,heat, and otherignitionsources. Checkfuel lines, tank,cap, and fittingsfrequentlyforcracks or leaks.Replaceif necessary. Beforereplacingthe fuelfilter,drain the fueltank as per the instructions below. Do notdrain fuel whenthe engine ishot. Allowthe engine adequatetime to cool. Drainfuel intoan approvedcontainer outdoors,away fromopen flame. Drainanylarge volumeof fuelfrom the tank by disconnectingthe fuel linefrom the in-linefuelfilter near theengine. Iffilters,or coversare notinstalledcorrectlyseriousinjuryor death could resultfrom backfire.Do notattemptto startthe enginewith them removed. Donot use pressurizedair or solventsto cleantheair cleaner cartridge. 1. Removethe air filter cover. 2. To removethe air filter,lift the end of thefilter.See Figure11. f Removethe fuel line from the In-lineside (sidetowardsthe fuel tank)of thefuel filter. Replacementparts mustbe the sameand installedin the same positionas theoriginal parts. • • If fuel spills,wait until itevaporatesbeforestartingengine. Beforereplacingthe fuelfilter,drain the fueltank. Otherwisefuel can leakout and causea fireor explosion. To Drainthe fuel: 1. Locatethefuelfilter,whichis routedon the left sideofthe engine betweenthe fueltankand the carburetor,and maybe attachedto theenginewitha tie strap.Cutthetie strap,ifpresent,then pinch thein-lineclampon thefuelfilterwith a pairof pliers,slidethe clampup thefuelline.Pullthe fuellinefreefrom thefilterand place theopenend of the lineintoan approvedcontainerto drainthefuel. To changethe fuel filter: 1. 2. 3. 4. Usepliersto squeezethe tabs on the otherclamp (theout-line sideof the fuel filter),thenslidethe clamp awayfromthe fuel filter. Twistand pull the fuellineoff of the fuelfilter.See Figure10. Checkthe fuel linesfor cracksor leaks.Replaceif necessary. Replacethe fuel filter withan originalequipmentreplacement filter.Call1-800-4-MY-HOME®to purchasethe originalequipment replacementfilter. Securethe fuel lineswith the clamps. Figure11 3. 4. Removethe pre-cleanerfrom the filter. To loosendebris,gently tapthe filter on a hardsurface.If thefilter is excessivelydirty,replacewith a newfilter. 5. Washthe pre-cleanerin liquid detergentand water.Allowitto thoroughlyair dry. Do not oil the pre-cleaner. Assemblethe dry pre-cleanerto the filter. 6. 7. 8. Clamp Tab Figure10 Fuel Line Installthe filter intothe enginebaseand pushdown untilthe filter snaps in place. Installthe cover. Spark Plug Pivot Points 1. Cleanareaaroundthe spark plug base.Do notsandblastspark plug,Sparkplug shouldbe cleanedby scrapingor wire brushing and washingwith a commercialsolvent Lubricateall the pivot pointson the drivesystem,parkingbrakeand lift linkageat leastonce a seasonwith lightoil. Removeand inspectthe spark plug.Checkgap to makesureit is set at .030".See Figure12. The rear wheelsshouldbe removedfrom theaxles oncea season. Electrode & Linkage Rear Wheels Lubricatetheaxles and the rims wellwith an all-purposegreasebefore re-installingthem. Front Axles Porcelain Eachend of thetractor'sfront pivotbar maybe equippedwith a grease fitting. Lubricatewith a greasegun after every 25 hoursof tractor operation. Battery The batteryis sealedand is maintenance-free.Acidlevelscannot be checked. _.030 Alwayskeepthe batterycablesand terminalscleanand free of corrosivebuild-up. After cleaningthe batteryand terminals,applya lightcoat of petroleumjelly or greaseto bothterminals. Alwayskeepthe rubberbootpositionedoverthe positiveterminal to preventshorting. (.76 mm) gap \ Figure12 3. Replacethespark plug (Champion®RC12YC)once a season. Muffler iMPORTANT: if removingthe batteryfor any reason,disconnectthe NEGATIVE(Black)wirefrom its terminalfirst, followedby the POSiTIVE (Red)wire.When re-installingthe battery,alwaysconnectthe POSITIVE(Red)wire to its terminalfirst, followedbythe NEGATIVE (Black)wire. Be certainthat the wiresare connectedto the correct terminals;reversingthemcouldchangethe polarityand result in damageto yourengine'salternatingsystem. Temperatureof mufflerand nearbyengineareasmayexceed 150° F (65°0).Avoidcontactwith these areas. • inspectmufflerperiodically,and replaceif necessary.Replacement partsfor the mufflermustbe the sameand installedin the samepositionas the originalparts. Clean Cleaning Engine Cleanthe batteryby removingit from the tractorand washingwith a bakingsodaand watersolution.If necessary,scrapethe battery terminalswith a wirebrushto removedeposits.Coatterminalsand exposedwiringwith greaseor petroleumjellyto preventcorrosion. Do notuse waterto cleanengineparts.Watercouldcontaminatefuel system.Use a brushor dry cloth. Battery Dailyor beforeeveryuse, cleangrass,chaff or accumulated debrisfromengine.Keeplinkage,spring,and controlsclean. Keepingenginecleanallowsair movementaroundengine. Overcharging Freezing Engineparts shouldbe keptcleanto reducethe risk of overheating and ignitionof accumulateddebris. Undercharging Corrodedconnections Carburetor • Failures Somecommoncausesfor batteryfailureare: incorrectinitialactivation Keeparea aroundand behindmufflerfreeof any combustible debris. • Battery Adjustment These failuresare NOTcoveredbyyourtractor'swarranty. Thecarburetoron this engineis not adjustable. LUBRICATION Beforelubricating,repairing,or inspecting,alwaysdisengagePTO (Blade EngageLever),moveshift leverinto neutralposition,set parkingbrake,stop engineand removekey to preventunintended starting. 21 CLEANING THE ENGINE AND DECK 2. Anyfuel or oil spilledon the machineshouldbe wipedoff promptly.Do NOTallowdebristo accumulatearoundthe coolingfins of the engine or on anyother partof the machine. IMPORTANT: The useof a pressurewasherto cleanyourtractoris NOT recommended.It maycause damageto electricalcomponents, spindles,pulleys,bearingsor the engine. A screwplug can be foundon yourtractor'sdeck surfaceas seenin Fig. 13.This plug can be replacedwith a waterport to be usedas part of a separately-available deck wash system. Thedeck wash systemis usedto rinsegrassclippingsfromthe deck's undersideand preventthe buildupof corrosivechemicals. 3. Measurethedistancefromthe front of the bladetip to the ground and the rearof the bladetip to theground.Thefirst measurement takenshouldbe between1A"and 3A"less thanthe second measurement.Determinethe approximatedistancenecessaryfor properadjustmentand proceed,if necessary,to the next step. Locatethe flangelock nut on the front sideof the stabilizer bracket.See Fig. 14. • Tightenthe flangelock nut to raisethe front of thedeck; • Loosentheflange lock nutto lowerthe front of the deck. f NOTE: A deck wash systemcan be purchasedthroughthe retail locationin which youpurchasedthis tractor.For moreinformation, simplycall 1-800-4-MY-HOME®. /' / Figure14 Side to Side If the cuttingdeck appearsto be mowingunevenly,a sideto side adjustmentcan be performed.Adjustif necessaryas follows: 1. With the tractorparkedon a firm, levelsurface,placethe deck lift leverin the secondfromthe top notch (secondhighestposition) and rotatebothbladessothat theyare perpendicularwith the tractor. 2. Measurethedistancefromthe outsideof the left bladetip to the groundand the distancefrom the outsideof the rightblade tip to the ground.Bothmeasurementstaken shouldbe equal.If they're not, proceedto the nextstep. 3. Loosen,but do NOTremove,the hexcap screwon the left deck hanger bracket.See Fig. 15. Balancethedeck by usinga wrenchto turn theadjustmentgear (foundimmediatelybehindthehex cap screwjust loosened) clockwise/upor counterclockwise/down.Thedeck is properly balancedwhen bothbladetip measurementstakenearlier are equal. Figure13 ADJUSTMENTS Neverattemptto makeanyadjustmentswhilethe engineis running, exceptwherespecifiedin the operator'smanual. Leveling the Deck NOTE: Checkthe tractor'stire pressurebeforeperforminganydeck levelingadjustments.Referto Tires inthe Serviceand Maintenance sectionof this manualfor moreinformation regardingtire pressure. Front To Rear Thefront of the cuttingdeck issupportedby a stabilizerbar that can be adjustedto levelthe deckfrom front to rear.Thefront of the deck shouldbe between1A-inch and 3A-inchlowerthan the rear of thedeck. Adjustif necessaryas follows: 1. Withthe tractorparkedon a firm,levelsurface,placethe leverfor lifting the platformon the secondto the top notch(secondhighest position)and rotatethe bladeas close to the dischargechannel that is parallelto the tractor. 22 4. 5. Retightenthe hexcap screwon the left deck hangerbracketwhen properadjustmentis achieved. He× Cap Screw '_. ._ Figure15 5. Seat Adjustment Referto the Assemblysectionof this manualfor seat adjustment instructions. Parking Brake Adjustment Figure16 Lookingat thecuttingdeck from the left side of the tractor,locate the bow-tiepin that securesthedeck support rod on the rear left sideof the deck.See Fig. 17.Removethe bow-tiepin that secures the deck support rod,and carefullyremovethe deck supportfrom the deck lift arm. f / / Neverattemptto adjustthe brakeswhiletheengineis running.Always disengagePTO(bladeengagelever),moveshiftleverintoneutral position,stopengineand removekey to preventunintendedstarting. Bow-Tie Clip jj If thetractordoes notcome to a completestop whenthe brakepedal is completelydepressed,or if the tractor'srearwheelscan roll with the parkingbrakeapplied,the brakeis in needof adjustment.Contactthe nearest Sears Service Center to haveyourbrakesproperlyadjusted. Tolocatethe nearest Parts& Repair Service Center or to schedule service, contact 1-800-4-MY-HOME®. CUTTING \ DECK REMOVAL / / / To remove 1. 2. 3. the cutting deck, proceed as follows: / / / Placethe PTO(Blade Engage)leverin the disengaged(OFF) position and engagethe parkingbrake. Lowerthe deck by movingthe deck lift lever intothe bottom notch on the rightfender. Removetheself-tappingscrew(A) that securesthe belt-keeper rod from aroundthe tractor'sPTOpulley,thenremovethe belt keeperrod (B). See Fig. 16. f \ .... j Figure 17 6. NOTE: Makea mentalnotewhat holethe otherend of the belt-keeper rod isinsertedin for reinstallationpurposes. 4. / Removethebelt (C) from aroundthetractor'sPTOpulley.See Fig. 16. Avoidpinchinginjuries.Neverplaceyourfingers on the idler springor betweenthe belt and a pulleywhile removingthe belt. 23 Repeatthe abovestepson the tractor'srightside. NOTE: The bow-tieclips shouldbe re-installedfrom the top down. 7. Movethe deck lift leverintothe top notchon the rightfenderto raisethe deck lift arms up and out of the way. 8, Removethe bow-tiecotterpin securingthe deck stabilizerrod to thedeck. Slidethe deck lift rodfrom the mountingbracketon the deck asseen in Fig. 18. The recommended f ........... ,,_i_,_'_ operating tire pressure • Approximately10psi for the rear tires • Approximately14psi for the fronttires is: IMPORTANT: Referto the tire sidewaNfor exacttire manufacturer's recommendedor maximumpsi. Donot overinflate.Uneventire pressurecould causethe cuttingdeckto mowunevenly. _%_L_,;::,/ .............................. BATTERY CaliforniaProposition65 WARNING!Batteryposts,terminals,and relatedaccessoriescontainlead and lead compounds,chemicals knownto the State of Californiato causecancer and reproductive harm.Wash handsafter handling. If removingthe battery,disconnectthe NEGATIVE(Black)wire from its terminalfirst, followedbythe POSITIVE(Red) wire.When re-installingthe battery,alwaysconnectthe POSITIVE(Red)wire to Its termna f rst,fo owedby the NEGATVE (Back) w re. JUMP STARTING ; k v_ ,_;_Z_ ¸, Neverjump starta damagedor frozenbattery.Be certain thevehicles do not touch,and ignitionsare off. Do notallowcable clampsto touch. Figure18 9. Carefullyremovethe PTOcablefrom the rearof the cuttingdeck by removingthe bow-tiecotterpin which securesit. Removethe springfromthe deck idler bracket.See Fig. 19. 1. f 2. 3. 4. Connectpositive(+)cableto positivepost (+)of yourtractor's dischargedbattery. Connecttheotherend of thecableto the (positive+) postof the jumperbattery. Connectthesecondcable (negative-) to theother post of the jumperbattery. Connecttheotherend of thenegativecableto the engineblockof the tractor,away fromthe battery.Attachto an unpaintedpartto assurea good connection. If thejumper batteryis installedon a vehicle (i.e.car, truck),do NOT startthe vehicle'senginewhenjump startingyourtractor. 5. 6. PTOCable Start the tractor(as instructedearlierin this sectionof this manual). Set the tractor'sparkingbrakebeforeremovingthejumpercables, in reverseorderof connection. CHARGING Figure19 Batteriesgive off an explosivegas whilecharging.Chargethe batteryI in a wellventilatedareaand keepaway froman openflame or pilot ght as on a waterheater,spaceheater,furnace,c othes dryeror | othergas appliances. 10. Gently slide the cuttingdeck (from the left side) out from underneaththe tractor. TIRES J Neverexceedthe maximuminflationpressureshownon the sidewall of tire. Whenchargingyourtractor'sbattery,useonlya chargerdesignedfor I 12Vlead-acidbatteries.Readyourbatterychargers Owners Manual priorto chargingyourtractors battery.Alwaysfollowits instructions I land heed ts warnngs. j 24 If yourtractorhasnot been putinto usefor an extendedperiodof time, chargethe batteryas follows: 1. Setyour batterychargerto delivera max of 10amperes. . 4. If yourbatterychargeris automatic,chargethe batteryuntilthe chargerindicatesthat chargingis complete.If the chargeris not automatic,chargefor no fewerthaneight hours. FUSE Removethe hexflangenut that securesthe bladeto the spindle assembly.See Fig.20. To properlysharpenthe cuttingblades,removeequalamounts of metalfrom bothendsof the bladesalongthe cuttingedges, parallelto the trailingedge,at a 250.to 300angle.Alwaysgrind eachcutting bladeedge equallyto maintainproperblade balance. See Fig.21. One 20 AMPfuse is installedin yourtractor'swiringharnessto protect the tractor'selectricalsystemfrom damagecaused byexcessive amperage. If theelectricalsystemdoesnot function,or yourtractor'senginewill not crank,first checkto be certainthat the fuse hasnot blown.It can be foundat the rear of the unit, underneaththefenderlocatedby the battery. Alwaysusea fuse with the sameamperagecapacityfor replacement. CUTTING BLADES Shutthe engineoff and removeignitionkey beforeremovingthe cuttingblade(s)for sharpeningor replacement.Protectyourhands by usingheavygloveswhengraspingthe blade. Figure Periodicallyinspectthe bladeand/or spindlefor cracks or damage, especiallyafter you'vestrucka foreignobject. Donot operatethe machineuntil damagedcomponentsare replaced. 21 If the cuttingedge of the bladehas previouslybeen sharpened,or if any metalseparationis present,replacethe bladeswith newones. Toremovethe blades,proceedas follows. 1. 2. Removethedeck from beneaththe tractor,(referto CuttingDeck Removalearlier in this section)thengently flip thedeck overto exposeits underside. Placea blockof woodbetweenthe centerdeck housingbaffle and the cuttingbladeto act as a stabilizer. See Fig. 20. A poorlybalancedbladewill causeexcessivevibration,maycause damageto the tractorand/or resultin personalinjury. 5. f Testthe blade'sbalanceusinga blade balancer.Grindmetalfrom the heavy sideuntil it balancesevenly. NOTE: Whenreplacingthe blade,be sureto installthe blade with the sideof the blademarked"Bottom" (or with a part numberstampedin it)facing the groundwhenthe moweris in the operatingposition. Usea torquewrenchto tightenthe bladespindlehexflangenut to between70 Ibs-ftand 90 Ibs-ft. © CHANGING THE DECK BELT Be sureto shut the engineoff, removeignitionkey,disconnectthe Ispark plug wire(s)and ground againstthe engineto preventuninltended startingbeforeremovingthe belt. All belts on yourtractorare subjectto wearand shouldbe replacedif any signsof wearare present. Figure20 25 iMPORTANT: The V-beltfoundon yourtractoris speciallydesigned to engageand disengagesafely.A substitute(non-OEM)V-beltcan be dangerousby notdisengagingcompletely.Fora properworking machine,useidenticalequipmentbeltsas listedin the parts pagesof this Operator'sManual. 11. Whileholdingthe belt and pulleytogether,rotatethe pulleyto the left. Continueholdingand rotatingthe pulleyand belt untilthe belt is fully rolledinto the PTOpulley. PARKING Tochangeor replacethe deck belt on yourtractor,proceedas follows: 1. Removethe deck as instructed earlier inthis section. 2. 3. 4. 5. 6. 7. 8. Removethe beltcoversfrom the spindlepulleysby removingthe hexscrewsthat fastenthecoversto the deck.See Fig. 22, It mayalso be necessaryto loosenthe hex nuton the left idler pulleyto getthe belt off the pulleyand aroundthe beltguard. BRAKE ADJUSTMENT Neverattemptto adjustthe brakeswhiletheengineis running.Always disengagePTO(bladeengagelever),moveshift leverintoneutral position,stopengineand removekeyto preventunintendedstarting. If the tractordoesnot cometo a completestop whenthe clutch-brake pedal is completelydepressed,or if the tractor'srearwheelscan roll with the parkingbrakeapplied,the brakeis in need of adjustment. Contactthe nearestParts& RepairService Center to haveyour brakesserviced. Carefullyremovethe deck beltfrom aroundthe two spindle pulleysand thetwo deck idler pulleys,See Fig, 22, Toplacethe newbelt, begin by routingthe belt aroundthe two outerspindlepulleysas shownin Fig, 22, To locatethe nearest Parts& RepairService Center or to schedule service,contact1-800-4-MY-HOME®. Thenroutethe beltaroundthe two deck idlerpulleysas shownin Fig. 22. Retightenthe belt keeperrodloosenedearlier. Remountthebelt guardsremovedearlier, CHANGING BELT THE TRANSMISSION DRIVE NOTE: Severalcomponentsmust be removedand specialtools (i.e. air/impactwrench)in order to changethetractor'sdrivebelt. Contact the nearest Parts& Repair Service Center to haveyourtransmission drivebelt serviced. 9. Re-installthedeck, makingsurethe belt remainsroutedaround the pulleysas instructed. Thecompletebelt routingisshownin Fig. 22. 10. Pull the rightside ofthe belt,and placethe narrowV side of the belt intothe PTOpulley. To locatethe nearestParts& Repair Service Centeror to schedule service, contact 1-800-4-MY-HOME®. J Thisportion of the belt routesaround Figure 26 22 Neverstorelawntractorwith fuel in tank indoorsor in poorly ventilatedareaswherefuel fumesmay reachan open flame,spark, or pilot lightas on a furnace,water heater,clothesdryer,or gas appliance. PREPARING THE ENGINE DRAiNiNG IMPORTANT:Fuelleft in thefuel tank duringwarm weatherdeterioratesand will causeseriousstartingproblems. To preventgumdepositsfromforminginsidethe engine'scarburetor and causingpossiblemalfunctionof theengine,thefuel systemmust be eithercompletelyemptied,or the gasolinemustbe treatedwith a stabilizerto preventdeterioration. 1. If usingafuel stabilizer: a. Readthe productmanufacturer'sinstructionsand recommendations. b. Add to clean, freshgasolinethe correctamountof stabilizer for the capacityof the fuel system. Fillthe fueltank with treatedfuel and run the enginefor 2-3 minutesto get stabilizedfuel intothe carburetor. c. 2. Reconnectthe fuel lineand run the engineuntil it starts to falter,thenuse thechoketo keeptheengine runninguntilall fuel in thecarburetorhas beenexhausted. d. Disconnectthefuel lineand drain any remaininggasoline from the system. Gasolineis a toxicsubstance.Disposeof gasolineproperly.Contact your localauthoritiesfor approveddisposalmethods. 3. Locatethe fuel filter,which is locatedon the left sideof the engine,and maybe attachedto the enginewith a tie strap. 2. Cutthe tie strap,if present,then pinchthe in-lineclamp on the fuel filter with a pair of pliers,slidethe clamp up the fuel line. Pullthe fuel line freefrom the filter and placethe open end of the lineintoan approvedcontainerto drain the fuel. PREPARING Gasolineis extremelyflammableand can be explosiveundercertain conditions.Draingasolinebeforestoringthe equipmentfor extended periods.Drainfuel only intoan approvedcontaineroutdoors,away from an openflame.Allowengineto cool. Extinguishcigarettes, cigars,pipes, and othersourcesof ignitionprior to drainingfuel. Storegasolinein an approvedcontainerin safe location. c. 1. 3. If emptyingthe fuel system: a. Donot drainfuel whenthe engineis hot. Allowthe engine adequatetime to cool. Drainfuelinto an approvedcontainer outdoors,awayfrom open flame. b. Drainany largevolumeof fuel from thetank bydisconnecting thefuel linefrom the in-linefuel filter nearthe engine. See the completeinstructionsfor DrainingThe Fuellaterin this section. Removethe sparkplug and pour one (1) ounceof engineoil throughthe sparkplug hole intothe cylinder.Cranktheengine severaltimesto distributethe oil. Replacethe spark plug. 27 THE FUEL THE LAWN TRACTOR 1. Cleanand lubricatetractorthoroughlyas describedin the lubrication instructions. 2. 3. Donot usea pressurewasheror gardenhoseto cleanyour unit. Storemowerin a dry,cleanarea. Do notstore nextto corrosive materials,such as fertilizer. Enginefails to start 1. 2. PTO/BladeEngageleverengaged. Parkingbrakenotengaged. 1. 2. Placeleverin disengaged(OFF) position. Engageparkingbrake. 3. 4. 3. 4. Connectwire(s)to sparkplug(s). Placethrottleleverto FASTposition. 5. Sparkplugwire(s) disconnected. Throttlecontrollevernot in correctstarting position. Chokenotactivated 5. Pull theCHOKEcontroloutward. 6. 7. Fueltank empty,or stale fuel. Blockedfuel line. 6. 7. Filltank with clean, fresh(less than30 daysold) gas. Replacethe fuel line and replacefuel filter. 8. 9. Faultyspark plug(s). Engineflooded. 8. 9. Clean,adjustgap or replaceplug(s). Crankenginewith throttlein FASTposition. 1. 2. 3. Unit runningwith CHOKEactivated. Sparkplugwire(s) loose. Blockedfuel line or stalefuel. 1. PushCHOKEcontrol in. 2. Connectspark plugwire(s). 3. 4. Ventin gas cap plugged. 4. Replacethe fuel line;fill tank with clean,fresh gasolineand replacefuel filter. Clearventor replacecap if damaged. 5. 6. Wateror dirt in fuel system. Dirtyair cleaner. 5. 6. Drainfueltank. Refillwith clean,fresh gasoline. Replaceair cleanerpaperelementor cleanfoam pre-cleaner,if equipped. Engineoverheats 1. 2. Engineoil levellow. Air flow restricted. 1. 2. Fillcrankcasewith properamountand weightof oil. Cleangrass clippingsand debrisfromaroundthe engine'scoolingfins and housing. Enginehesitatesat high RPM 1. Sparkpluggaptoo close. 1. Removesparkplug and resetthe gap. Engineidles rough 1. 2. Sparkplugfouled,faultyor gap too wide. Dirtyair cleaner. 1. 2. Replacesparkplug.Set pluggap. Replaceair cleanerelementand/orclean precleaner. Excessivevibration 1. 2. Cuttingbladelooseor unbalanced. Damagedor bentcuttingblade. 1. 2. Tightenbladeand spindle. Replaceblade. Mowerwill not mulchgrass 1. Enginespeedtoo low. 1. Placethrottlein FAST(rabbit)position. 2. 3. Wetgrass. Excessivelyhigh grass. 2. 3. Do notmulch whengrass is wet. Mowonce at a highcuttingheight,then mowagain at desiredheightor makea narrowercuttingswath. 4. Dullblade. 4. Sharpenor replaceblade. 1. 2. Decknot leveledproperly. Dullblade. 1. Performside-to-sidedeck adjustment. 3. Uneventire pressure. 2. 3. Sharpenor replaceblade. Checktire pressurein all fourtires. Enginerunserratically Unevencut NEED MORE HELP? Youll fkld t_e answe_ Find this and all your Get answers from information maoage other our team ,, Get a personalized ,, Find _"ct mo_e o_ maoage_nyl]o_ne product of home maintenance and tools _ manuals online. experts. plan for your to help with home home b_*oug_t t_ _'ou by Sea_'s 28 home. projects. co_n - br kee! 777X41984 777S33583 777122773 777X43688 DONOT USE US50B FUEL STEERIN6 MOUNTING UNDER WHEEL CONTNNiNG HARDWARE CAP, OPERATION STEERING THAN BEFORE _ 18% MQ_E USHANQI _ _ SECURE WHEEL TO SHAFT ACCORDING TOM_HUAL 777D14478 (QTY 2) 777D14507 777123364 (QTY 2) 777D14481 REF: 751 B278826 777122454 (QTY 2) 777D14488 777S30503 777S30018 777123366 29 777122479 Craftsman Lawn Tractor IViodel 247.28911 2 15 32 38 I 5 23 3O 33 Craftsman Ref, No, [ Lawn Tractor Model Part No, 247.28911 Description Ref, No, [ Part No, Description 1 710-04484 Screw, 5/16-18 x .750 25 712-04063 Nut, Hex Flange Ins. Lock, 5/16-18 2 710-04593 Screw, 5/16-18 x .375 26 731-04945 Steering 3 710-0751 Hex Screw, 1/4-20 x .620 27 783-04892B-0637 Dash 4 712-04064 Nut, Hex Flange Insert Lock, 1/4-20 28 746-04364 Throttle/Choke 5 725-0157 Cable Tie, 3/16 x .05 x 7.4 29 725-04992 Key Switch Module 6 925-0963 Lamp 30 925-1745A Key 7 731-04949A Grill Lens, 1 Style 31 710-0599 Screw, Hd. Tapp, 1/4-20 x .5 8 731-05078C Dash Collar 32 683-04448-0637 Assembly 9 738-04091A Shoulder 33 726-0230 Cable Tie 10 783-05327B-0637 Left Support 34 747-04430 Speed Selector 35 751-10782 1.36 Gallon CARB Fuel Tank Screw, 5/16-18 Pivot Bracket Support Assembly Rod Control II 783-05328A-0637 Right Support 12 783-05454-0637 Hood Pivot Bracket 36 751-10947 Fuel Cap 13 783-05684-4043 Hood Assembly, 1 Style 37 783-04584A-0637 Gas Tank Support 731-05265 Choke Plug Pivot Bracket 14 983-04216 Speed Selector, 7-Speed 38 15 710-04483 Self-Tap Screw, 1/4-20 39 783-05685-4043 Grill 16 710-3144 Hex Head Screw, 3/8-16 40 751-10589 Carbon 751-10590 Filter Vent Rod Bracket Cannister 17 711-0736 Ferrule, 1/4-20 x 1.00 41 18 712-04065 Nut, Hex Flange Insert Lock, 3/8-16 42 751-10749 Low Perm Fuel Line 3/16 White 19 714-04040 Hair Pin Clip 43 751-10441 Rollover 20 936-0133 Flat Washer, .411 x 1.25 x .lO0 44 735-04081 Rubber 21 750-04465 Flange Spacer 45 751-10610 Cannister 22 783-04862 Speed latch 46 736-3008 Flat Washer, .344 x.750 x .120 23 710-0604A Self-Tap Screw, 5/16-18 47 751-10750 Low Perm Fuel Line 7/32 Yellow 24 710-0895 Hex Screw, 1/4-15 31 Valve Grommet Bracket Craftsman Lawn Tractor Model 247.28911 39 22 21 3O 14 45 38 11 %2 32 Craftsman Ref, No, 1 [ Lawn Tractor Model 247.28911 Part No. Description 683-04155A-0637 Ref, No, I Part No, Description Shaft, Lift 24 756-04196A 747-04857 Belt Keeper Rod Assembly Engagement Pulley 2 712-04065 Nut, Hex Flange Insert Lock, 3/8-16 25 3 714-04040 Bow-Tie Pin, 91, RH 26 710-04484 Screw, Hd. Tapp, 5/16-18 x .75 4 716-0106A E-ring, .625 Shaft 27 683-04195-0637 Support 683-04601-0637 Rider Frame Assembly Bracket Assembly 5 720-0311 Grip, Handle 28 6 732-04225 Spring, Lift Handle Torsion 29 710-0134 Carriage 7 738-04130 Bolt, Shoulder, 30 710-3008 Screw, Hx. Hd., 5/16-18 x .75 712-04063 Nut, Hex Flange Insert Lock, 5/16-18 .625 x .175:3/8-16 Screw, 1/4-20 x .62 8 941-0225 Bearing, Hex Flange, 31 9 747-05296 Handle, Lift 32 712-04064 Nut, Hex Flange Insert Lock, 1/4-20 10 747-04393 Lift Rod, 13.68 33 912-0429 Hexlock 11 783-04494C-0637 Arm, Deck Lift RH 34 732-04035 Spring, Compress., 736-0173 Flat Washer, .28 x .74 x .063 Nut, 5/16-18 1.28 x 3.125 783-04711C-0637 Arm, Deck Lift LH 35 12 647-04096-0637 PTO Handle Assembly 36 783-04548C-0637 Seat Bracket Frame 13 710-04608 Screw, Hx. Hd., 7/16-20 x 3.25 37 783-04637-0637 Running Board Bracket 783-04753-0637 Frame Support 14 710-0599 Screw, Hd. Tapp, 1/4-20 x .5 38 15 914-0145 Click Pin 39 783-04869A-0637 Battery Bracket 16 720-04049A Handle Grip 40 783-05389A-0637 Frame Brace Bracket PTO Spring, Extension 41 725-05090 Die Hard Battery 738-1132 Screw, Shoulder, 17 732-04276A Bracket 18 936-0171 Washer, Flat, 7/16 42 19 736-0322 Washer, Flat, .450 x .250 x .164 43 712-0271 Nut, Seres, 1/4-20 44 683-04448-0637 Battery 45 925-04039 Screw Mount 46 725-04363 Interlock 20 738-04237A Shoulder Screw, #10-32 x .500 21 741-04119A PTO Bearing 22 946-04173B Deck Engagement 23 725-04439 12v. Solenoid Cable 33 .250 x .150 Rod Interlock Switch Switch Craftsman Lawn Tractor IViodel 247.28911 41\ 25 29 33 34 Craftsman Ref, No, 1 2 [ Lawn Tractor Model Part No. 617-04024 710-0376 247.28911 Description Ref, I No, I I Part No, Description 23 938-04007A-0637 Axle Assmbly LH Screw, 5/16-18, 1.00, Gr5 24 638-04008P Axle Assmbly RH 683-0128B-0637 Pivot Bar Axle Assembly Gear Assembly, Steering 3 710-0643 Screw, 5/16-18, 1.00, Gr5, Lock 25 4 710-1309 Screw, Mach, 5/16-18, 0.750 26 710-04484 Screw, 5/16-18, 0.750 5 710-3180 Screw, 5/16-18, 1.75, Gr5 27 712-04065 Nut, Flange Lock, 3/8-16, GrF 714-04039 Pin, Cotter, 5/32, 1.25 6 912-0240 Nut, Jam, 7/16-20, Gr2 28 7 912-0214 Nut, Jam Lock, 3/8-24, Gr2 29 914-0474 Pin, Cotter, 1/8 x 0.75 8 712-04063 Nut, Flange Lock, 5/16-18, Grf 30 736-0341 Push Cap, 3/4 731-04057A Axle Cap 9 931-0484A Hub Cap 31 I0 923-0448A Ball Joint, 7/16-20, Lock 32 736-04228A Washer, Flat, .781 x 1.59 II 736-0242 Washer, Bell, .340 x .872 x .060 33 738-04128 Scr., Shlder, .500 x 2.380, 3/8-16 741-0660A Flange Bearing 12 934-0255 Valve Stem 34 13 738-04141 Shoulder 35 747-04299A Tie Rod 14 738-0919A Steering 36 783-05326B-0637 Pivot Bar Bracket Bearing, Flange, Hex 5/8 37 631-04028 Steering Wheel, 731-06825 Cap, Steering Wheel (Crafts. logo) 15 941-04124 Screw, 5/16-18 Shaft, 5/8 Spline x 21.86 16 941-04454 Plastic Bushing .380 ID 38 17 747-04298 Drag Link, Steering 39 634-04086-0961 Wheel Assembly 934-04081-4042 Rim Standard 18 948-0389 Cap, 1.25 x .16 40 19 748-04065-0637 Steering, 41 734-1731-0901 Tire, 15 x 6 x 6 Sq. Shoulder 20 748-04068 Spacer, .710 ID x .125 OD x .56 42 741-0990B Flange Bearing 21 750-04418 Spacer, .322 ID x .625 OD x .21 43 741-0516B Flange Bearing 22 783-04644 Stabilizer Block Plate, Gear Segment 35 Grip Craftsman Lawn Tractor Model 247.28911 17 18 16 21 J 12 36 22 20 Craftsman Lawn Tractor Model Ref, No, 247.28911 [ Part No. Description 1 710-04483 Screw, 1/4-20 x .500 2 710-04484 Screw, 5/16-18 x .750 3 710-0599 Screw Pan Torx Head, 1/4-20 x .500 4 731-04591A Cup Holder 5 736-0607 Lock Washer, 5/16 6 783-0458704043 Fender 7 783-04843-0637 Lift Adjuster 8 783-148900637 Seat Mounting 9 712-04063 Flangelock 10 720-04061 Knob, 3/8-16 x .875 II 732-1184 Extension 12 936-0108 Flat Washer, .510 x .750 x .033 13 736-0242 Flat Washer, .340 x .872 x .060 14 938-0296 Shoulder Screw, 5/16-18 x .437 x .268 15 783-0209D Lift Seat Bracket 16 783-04081C-0637 Seat Pivot Bracket 17 757-04124 Low Back Seat 18 710-0227 Screw, 8-18 x .500 19 726-0279 Insulator 20 925-1303 Outer Seat Spring 21 726-0278 Insulator 22 725-1439 Inner Seat Spring 23 723-04025 Abrasive Foot Pad, LH 723-04026 Abrasive Foot Pad, RH 710-0134 Carriage Screw, 1/4-20 x .62 24 37 Bracket Bracket Nut, 5/16-18 Spring Plate Boss Plate Craftsman Lawn Tractor / IViodel 247.28911 9 4 14 10 38 Craftsman Lawn Tractor Model 247.28911 I Ref, I Description Part No. 1 683-04549 Muffler 2 710-0227 Screw, AB #8-18 0.500 3 710-04683 Tap Screw, 3/8-16 1.000 4 710-0642 Tap Screw, 1/4-20 0.750 5 710-1314A Screw, Socket 6 712-0271 Sems Nut, 1/4-20 7 721-0208 Exhaust 8 725-0157 Cable Tie, 3/16 X .05 X 7.4 9 726-0205 Hose Clamp, .490 Dia. 10 728-04000 Pop Rivet, .188 Dia X .300 L 11 731-05628 Oil Drain Sleeve 12 751-0564B Muffler 13 751-I 0349 Low Permeation 14 751-I0353 Long Muffler 15 751-I0448B Briggs Single Muffler 39 Shield Assembly Head, 5/16-18 x .750 Gasket Deflector Fuel Hose, 1/4 Deflector Craftsman Lawn Tractor IViodel 247.28911 24 63 \ 61 27 38 23 4O Craftsman Ref, No, ] Lawn Tractor Model Part No, 247.28911 Description Ref, NO, [ Part No, Description 33 747-05188 Brake Rod Pedal Assembly 34 747-05243 Shift Rod, 46" Shaft 35 948-0334 Spacer, T-Axle 750-0566A Spacer, .260 x .375 x 1.030 LG 1 918-04566 Transmission 2 647-0403400637 Drive Assembly 3 647-04035 4 710-0227 Screw, 8-18:0.500 36 5 710-04484 Screw, 5/16-18 x .750 37 750-0802 Spacer, .640 ID x .76 OD x 2.63 6 710-0599 Screw, 1/4-20 x 0.500 38 954-04249 V Belt, 5L: 70.90 POLY 7 710-0604A Screw, 5/16-18 39 954-04265 V Belt, 5L: 33.8 POLY 8 710-0809 Screw, 1/4-20 x 1.250 40 756-04432 Trans. Pulley 9 710-1266 Hex Screw, 5/16-18 x .625 41 783-04536B-0637 Pedal Support x .75 42 783-04595A Shaft Adjust Bracket 43 956-04015A Variable 44 753-05147 Bracket Assembly 710-0627 Hex Screw, 5/16-24 x .750 Lever Assembly x 0.625 10 710-3008 Hex Screw, 5/16-18 II 911-04075A Ferrule, 12 712-04063 Flangelock 3/8-24 X .375 DIA. Nut, 5/16-18 Bracket Speed Pulley Assembly 13 712-0700 Flange Nut, 9/16-18 45 14 914-0209 Cotter Pin INT- .125 DIA 46 710-0778 Screw, 1/4-20 x 1.500 15 714-04040 Bow-Tie 47 718-04261 Bearing Cup 16 718-04407 Pulley 48 736-0362 Flat Washer, .330 x 1.25 x .06:HT 17 720-04028 Shift Knob 49 941-0600 Ball Bearing, 17 x 40 x 12 18 725-0157 Cable Tie 50 683-04176A Transmission Short Spring 51 683-04207 Idler Bracket Assembly 52 710-0347 Hex Screw, 3/8-16 x 1.75 Nut 53 710-1260A Screw, 5/16-18 x 0.750 .758 x .821 x 3.3125 54 712-04065 Flangelock .758 x .821 x 2.4375 55 938-0347 Shoulder 56 756-04325 Idler Pulley .80 OD x 3.28 LG 57 725-04363 Switch 17962 Plate Switch Cotter Pin Hub, 5/8 SPLINE 19 725-1644 20 726-0214 Push Cap, 5/8 21 926-0320 Plate 22 731-04602 Sleeve, Switch Insulator 23 731-04604 Sleeve, 24 731-06894 Shift Bearing 25 732-04306 Spring Plate Extension, Bracket Assembly Nut, 3/8-16 Spacer, .625 ID x .169 Interlock 26 732-04488 Spring Extension, .38 OD x 3.25 LG 58 27 732-0459C Spring Extension, .94 OD x 6.74 LG 59 738-04237A Shoulder 28 732-0716D Spring Extension, .59 OD x 4.00 LG 60 634-04641-0961 Wheel Assembly, 634-04369-4042 Rim Assembly Screw, #10-32 x .500 18 x 9.5 x 8 Sq. Sh. 29 735-0239 Foot Pad, 4.0 LONG 61 30 736-0242 Bell Washer, .340 x .872 x .060 62 934-0255 Valve Stem 31 747-04969 Belt Keeper Rod 63 734-1729 Tire, 18 x 9.5 x 8 Sq. Sh. 32 747-05186 Variable -- 925-04085 Wiring Speed Control Rod 41 Harness (Not Shown) Craftsman Lawn Tractor IViodel 247.28911 [] 55 _ \52 54\_ 55_ 3 34 [] 49\ _
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