Craftsman 580 751651 Owners Manual
580751651 580751651 CRAFTSMAN PRESSURE WASHER - Manuals and Guides L0803452 View the owners manual for your CRAFTSMAN PRESSURE WASHER #580751651. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman PRESSURE WASHER Manual
CRAFTSMAN Power Washer, Gas Manual L0803452 CRAFTSMAN Power Washer, Gas Owner's Manual, CRAFTSMAN Power Washer, Gas installation guides
580.751651 L0803452
580751651 ac920249-a230-4174-b7f2-5ebc80b02e2d Craftsman Pressure Washer 580.751651 User Guide |
2015-01-05
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OWNER'S MANUAL MODEL NO. 580.75165! CRRFTSMRN° "_ PRESSURE WASHER._ 6.5 HORSEPOWER 2200PSI 3GPM HIGH PRESSURE WASHER CUSTOME. HELPLINE HOURS: • Assembly Mon,- Frlo 8 a.m. to 5 p.m • Operation ° Customer Responsibilities • Service and Adjustment • Repair Parts (CST) CAUTION: Read and Follow all Safety Rules and Instructions Before Operating This Equipment ii mmlll SEARS, i,,i, ROEBUCK Pm'tNo. 97016Revision 4 (11/14/95) i, ,= LL, I ,,,,I,,,,,I,,I and CO., HoffmanEstates, IL 60179 U.S.A. i ,m SAFETY RULES _ TACT SPARK PLUG, TO PREVENT ACCIDENTAL STARTING WHEN SETTING UP, TRANSPORTING, CAUTION: ALWAYS DISCONNECT SPARK AND PLACE WIRE WHERE IT CANNOT CONADJUSTING OR MAKING REPAIRS TO YOURPLUG HIGH WIRE PRESSURE WASHER, TRAINING: • • • Engine exhaust gases contain DEADLY carbon monoxide gas. This dangerous gas, if breathed in sufficient concentrations, can cause unconsciousness or even death. Operate this equipment only in the open air where adequate ventilation is available. WARNING: Engine exhaust from this product contains chemicals, known, in certain quantities, to cause cancer, birth defects, or other reproductive harm. Gasoline is highly FLAMMABLE and its vapors are EXPLOSIVE. Do not permit smoking, open flames, sparks or heat in the vicinity while handling gasoline. Avoid spilling gasoline on a hot engine. Allow unit to cool for 2 minutes before refueling. Comply with ati laws regulating storage and handling of gasoline. • Locate this pressure washer in areas awayfrom combustible materials, combustible fumes or dust. • The high pressure equipment is designed to be used with Sears authorized parts only. If you use this equipment with parts that do notcomply with minimum specifications, the user assumes all risks and liabilities. = Some chemicals or detergents may be harmful if inhaled or ingested, causing severe nausea, fainting or poisoning. The harmful elements may cause property damage or severe injury. • • • at governed speed. Running the speeds increases the hazard of not tamper with parts which may the govemed speed. Do not wear loose clothing, jewelry or anything that may be caught in the starter or other rotating parts. Before starting the Pressure Washer in cold weather, check all parts of the equipment and be sure ice has not formed there. Units with broken or missing parts, or without protective housing or covers should NEVER be operated. • The muffler and air cleaner must be installed and in good condition before operating the Pressure Washer, These components act as spark arrestors if the engine backfires. Check the fuel system for leaks or signs of deteriorat{on such as chafed or spongy hose, loose or missing clamps or damaged tank or cap. Correct all defects before operating the Pressure Washer. OPERATION: • • Do not spray flammable liquids. Never aim the gun at people, animais or plants. • Never allow any part of the body to come in contact with the fluid stream. DO NOT come in contact with a fluid stream created by a leak in the high pressure hose. High pressure stream of fluid that this equipment can produce can pierce skin and its underlying tissues, teeding to serious injury and possible amputation. e = Always wear eye protection when you use this equipment or when you are in the vicinity where the equipment is in use. • Operate the pressure at no more than the PSI fluid pressure rated for your pressure washer. • Never move the machine by pulling on the high pressure hose. Use the handle provided on the top of the unit. Always be certain the spray gun, nozzles and accessories are correctly attached. Never use a spray gun which does not have a trigger lock or trigger guard in place and in working order. Use a respirator or mask whenever there is a chance that vapors may be inhaled. Read all instructions with the mask so you are certain the mask wilt provide the neces* sary protection against inhaling harmful vapors. = • • = High pressure spray may damage fragile items including g!ass. Do not point spray gun at glass when in the jet spray mode. = Keep the hose connected to machine or the spray gun white the system is pressurized. Disconnecting the hose while the unit is pressurized is dangerous. Hold the spray gun firmly in your hand before you start the unit. Failure to do so could result in an injury from a whipping spray gun. Do not leave the spray gun unattended while the machine is running. The cleaning area should have adequate slopes and drainage to reduce the possibility of a fall due to slippery surfaces. • • Operate engine only engine at excessive personal injury. Do increase or decrease • • High pressure spray can cause paint chips or other par* ticles to become airborne and fly at high speeds. Do not allow CHILDREN to operate the Pressure Washer at any time. PREPARATION: • • t_Ik • • o = Keep water sprayaway from efectric wiring or tatal electdc shock may result. Do not adjust unloader valve to a pressure In excess of machine rating. Do not secure trigger gun in the pull-back (open) position. Do not by-pass any safety device on this machine. = Do not leave trigger closed for more than 5 minutes with engine running. This could damage the pump. • The muffler and engine heat up during operation and remain hot immediately after shutting it down. Avoid contact with a hot muffler or engine or you could be severety burned. MAINTENANCE AND STORAGE: = Operate and store this unit on a stable surface. = High pressure hose can develop leaks from wear, kinking, abuse, etc. Water spraying from a leak is capable of injecting material into skin. Inspect hose each time before using it. Check aU hoses for cuts, leaks, abrasions or bulging of cover, or damage or movement of couplings. If any of these conditions exist, replace hose immediately. Never repair high pressure hose. Replace'it with another hose that meets minimum pressure rating of your pressure washer, SAFETY PRECAUTIONS. IT MEANS "ATTENTION!!! BELOOK FOR THIS SYMBOL TO POINT OUT iMPORTANT COME ALERT!!! YOUR SAFETY IS INVOLVED." CONGRATULATIONS on your purchase of a Sears Craftsman high pressure washer. It has been designed, engineered and manufactured to give you the best possible dependability and performance. PRODUCT SPECiFICATiONS Pressure Washer Specifications '#UMP"PRESSURE Adjustable to 2200 psi _hould you experience any problem you cannot easily =,medy, please contact your nearest Sears Service Cent.r/Department or call the 1-800 number listed on the front .)f this manual. We have competent, well-trained technicians and the proper tools to service or repair this unit, FLOW RATE 3 9pm Please read and retain this manual. The instructions will enable you to assemble and maintain your high pressure washer properly. Always observe the "SAFETY RULES." WATER SUPPLY TEMPERATURE DETERGENT MIX Use undiluted dete_ent DETERGENT RATIO Adjustable to 73:1 SUCTION MODEL NUMBER 580.751651 SERIAL NUMBER DATE OF PURCHASE 3 FT, maximum Engine Specifications ENGINE MODEL GN-Series RATED HORSEPOWER 6.5 DISPLACEMENT 190CC Type: Set Gap To, Champion RC12YC or equivalent 0.030 ineh,,,(o,_,Temm ) THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A DECAL ATTACHED TO THE PRESSURE WASHER. GASOLINE CAPACITY 1 U.S, gallon YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP iN A SAFE PLACE FOR FUTURE REFERENCE. OIL (20 oz. capacity) SAE 30 weight SOLID STATE IGNITION AIR GAP 0.0125 inch AGREEMENT A Sears Maintenance Agreement is available on this product. Contact your nearest Sears store for details. CUSTOMER RESPONSIBILITIES Read and observe the safety rules. FoIIow regular schedule in maintaining, caring for and using your high pressure washer. • HEIGHT SPARK PLUG: MAINTENANCE • Not to exceed 140°F Fol}ow the instructions under "Customer Responsibilities" and "Storage" sections of this Owner's Manual. NOTE: The engine of the pressure washer is equipped with a spark arrestor muffler, The spark arrestor must be maintained in effective working order by the owner/operator` . In the State of California a spark arrestor is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws, Federal laws apply on federal lands. TABLE 0F CONTENTS SAFETY RULES ............................................................ 2 PRODUCT SPECIFICATIONS 3 ACCESSORIES ...................................... ...................... 5 CONTENTS OF HARDWARE PACK ............................. AND ATTACHEMENTS 6 ASSEMBLY .................................................................. OPERATION .............................................................. -AAir Cteaner ............. Assembly Removingfrom Cation ......... Tools Required ............... Set Up .................... 9,16 7 7 7-8 WARRANTY Hardware Pack ............ 6 15 16 16 Spark Arrestor............... 18 -E17 8,9 Repair Parts ........... 20-26 -S13 Safety Latch ............. 12 Safety Rules .............. 2 Service and Adjustments. 17-18 Storage ................. 18 Engine .................... 18 Pressure Washer Pump ....... 18 15 15 -TTroubleshooting -OOil, Engine ............. Operation Detergent Application........ Stopping................... To Start Engine ............. ToTum On Washer .......... To Use .................... .......... 19 3,11 -V11 10 12 12 10 Valve, thermal relief ....... 10 13 -WWarranty ................ -pPressure Regulator ........ G 27 6.8 -M- Pump ..................... Replace Spark Plug .......... ServiceAir Cleaner ........... 20-26 -R- 11-12 Maintenance Engine .................... Pump ..................... PARTS ......................................... 18I 19 _ ................................................................. -LLow Oil Pressure System ... Customer Responsibilities Statement................... 3 Schedule................ 14-16 ChangingOil................ 15 Checking Oil Level ........... 15 General Recommendations .... 14 Pressure Washer ............ 14 Gun and Wand Assembly... REPLACEMENT High Pressure Hose ....... -C- Engine Speed ............ 9-13 STORAGE .................................................................... TROUBLESHOOTING .................................................. -H- -BBefore Starting ......... 7-8 CUSTOMER RESPONSIBILITIES .......................... 14-16 ( SERVICE AND ADJUSTMENTS .................................. 177 27 ACCESSORIES AND ATTACHMENTS These accessories and attachments were available when the high pressure washer was purchased. They are also vailable at most Sears retail outlets and service centers. Most Sears stores can order these items for you when you ,_rovide the model number of your high pressure washer. Some of these accessories may not apply to your pressure asher. @ i i - i i L_ -L=_ 1 r ! f 1 I 1 i J @ ROTATING BRUSH KIT FLOOR/SIDING BRUSH KIT ACCESSORY QUICK CONNECT ACCESSORY QUICKCONNECT STARTER KIT t800 PSi (max.) TURBO HEAD 2200 and 2500 PSI (max.) HIGH PRESSURE HOSE TO HOSE COUPLING MULTI*PURPOSE/HOUSE WASH ANGLE EXTENSION KIT CHEMICALINJECTION FOAMER ,,,,, ,,,,. TURBO HEAD ELECTRIC TURBO NOZZLE 18"STAINLESS STEEL EXTENSION 3/8" I,D. 50 ft. EXTENSION HOSE 1/4" I,D, 25 ft, EXTENSION HOSE HIGH PRESSURE HOSE QUICK CONNECT KIT UTILITY BRUSH KIT J GARDEN HOSE QUICK CONNECT WiTH 2 ADAPTORS PRESSURE GAUGE ,, DECK WASH VEHICLFJBOAT WASH DEGREASER CONTENTS OF HARDWARE PACK Parts packed separately in carton Parts Carton ( Owner's Manual Guide Handle Assembly (packed in flat carton) Main Unit Parts packed in Parts Carton Detergent Pickup Tube and Filter (2) Support Legs Motor Oil Wheels Nozzle Cleaner Kit High Pressure Hose Wire Support Vinyl Cap Oil Fill Cap/Breather (2) Push Nuts - 1/2" Quick-Connect Adjustable Nozzle Parts packed in carton shown full size (2) Axle Pins (2) Washers - #10 © lllI!II!fl!lllllltlttttlltllliiiitiB 2) Hex Head Capscrews- M8 x 40mm (2) JAM Nuts - 5/8" (2) Washers - M12 (6) FlangeNuts- M8 tlttlllllNllll!ll 4) He× Head Cap_mws - M8 × 20ram (2) Self-drillingCapscrews- #10-16 (2) Washers - M8 (2) LockWashers - 5f( ASSEMBLY Read these instructions and Operator's Manual in its entirety before you attempt to assemble or operate your new high pressure washer. Your high pressure washer has, for he most part, been assembled at the factory, except those )arts left unassembled. Before you can operate your new high pressure washer, you must assemble the wheel kitand properly connect the high pressure hose. HOW TO SET UP YOUR REQUIRED • Prop up the engine end of the main unit. This will allow you to slip each axle pin into the holes provided on the side of the base (Fig. 1). JAM NUT AXLE FOR ASSEMBLY • Mallet • 2 adjustable wrenches OR the following wrenches: • 5/16" (8mm) combination wrench • 1/2" (13ram) combination wrench ,, 5/8" (16ram) combination wrench ,, 11/16" (18mm) combination wrench ,, 7/8" (22mm) combination wrench ,1 15/16" (24mm) combination wrench TO REMOVE CARTON PRESSURE WASHER Installing the wheel kit requires the tools listed, the guide handle and items included in the parts carton. IF YOU HAVE ANY PROBLEMS WITH THE ASSEMBLY OF YOUR PRESSURE WASHER, PLEASE CALL THE PRESSURE WASHER HELPLINE AT 1-800-222-3136. TOOLS PRESSURE TO INSTALL THE WHEEL KIT REVERSEANGLE PUSHNUT WASHER WHEEL FROM HG. 1 Remove two boxes marked "PARTS INSIDE" and remove the parts contained in both boxes. • With the axle pin inserted inside the base, grip the end of the axle pin as shown with an adjustable or 15/16" combination wrench. This will keep the axle from spinning as you fasten the axle to the base with a 5/8" lock washer, a 5/8"-18 JAM nut, and an M 12 flat washer. t Place wheels on the axles so the valve side of hub is facing outward. • Retain each wheel to its axle p in by tapping a push nut onto end of axle with a malle t. o Attach support legs to base as shown in Fig. 2 with M8 x 20mm hex head capscrews and flange lock nuts. Tighten with 13mm or 1/2-inch wrench on each fastener. Be sure tegs are straight when you are finished. Remove unit with one hand under pump and one hand under recoil starter. Refer to Page 6, "Contents of Hardware Pack" for an illustrated listing of all the items included with your pressure washer. Become familiar with each piece before assembling the pressure washer. Check all contents against the illustrations on Page 6. If any parts are missing or damaged, call the Pressure Washer Helpline at 1-800-222. 3136. Attach the guide handte to the base as shown in Fig. 2 with two M8 x 40mm hex head capscrews, two M8 washers and two flange nuts. Installing the Guide Handle Installing CAPSCREW Support Legs GUIDE HANDLE HEX NUT SUPPORT LEG WASHER \, WIRE SUPPORT NUT CAPSCREW FIG.2 ASSEMBLY • Attach wire support to two lower holes in guide handle with # 10 self-drilling screws and # 10 fiat washers (Fig. 3). The hose minder should be to the left and gun holder to the ri_ht. Be sure loop of support is pointing upward. Place vmyt cap onto gun holder. VINYL CAP Screen in water inlet for cleanliness and inspect Inlet Screen on female connector. Reattach male connector to water inlet and attach female connector to garden hose. • I / Unravel high pressure hose, remove protective cap from end of hose and check other end of hose to see that threads are properly covered with teflon tape. If tape is not properly applied, reapply it so threads are fully covered. The tape seals the connection from hose to gun and wand assembly. Attach fitting with teflon tape to gun and wand assembly (Fig. 6). You may want to spin gun. Tighten with adjustable wrench to keep hose from twisting. GUIDE HANDL_ / WIRE SUPPORT FIG.3 TO ASSEMBLE REMAINING COMPONENTS IMPORTANT: YOU MUST ASSEMBLE WAND AND ATTACH ALL HOSES BEFORE YOU START ENGINE. STARTING ENGINE WITHOUT ALL HOSES CONNECTED AND WATER SUPPLIED WILL DAMAGE PUMP, • FIG. 6 Attach the other end of the high pressure hose to high I pressure fitting on pump (Fig. 7). Tighten with adjustabte wrench. DETERGENT PICKUP TUBE Remove cap from top of pump and insert oil fill cap attached to other end of yellow waming tag, • HIGH PRESSURE HOSE FIG. 4 Included with this unit is a Quick-Connect fitting you attach to Water Inlet on pump, The quick-connect includes two parts -- a Male Connector factory-installed on water inlet and a Female Connector (Fig. 5). Remove male connector to inspect Intake Supply INTAKE SUPPLY FIG. 7 ,, Attach Detergent Pickup Tube and Filter as shown in Fig. 7. o To attach the adjustable section, Fig. 9, OPENING _R'AKESUPPLY FILTER nozzle, refer to Operation CHECKLIST FEMALECONNECTOR MALE INLET SCREEN FIG. 5 • Check that fasteners you used to install wheels and handle are tight. Vibration during operation may loosen fasteners that are not tight enough, • Check for proper hose connections (high pressure and water supply) and for tight connections and that there are no kinks, cuts, or damage to the high pressure hose. o Provide proper water supply (not to exceed 140°F). • Be sure to read "Safety Rules" and "Operation" tions before using the pressure washer, se_ OPERATION KNOW YOUR HIGH PRESSURE WASHER READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR HIGH PRESSURE WASHER. Compare the illustrations with your high pressure washer to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. DETERGENT AND FILTER WIRE SUPPORT FOR GUN AND HOSE STORAGE PICKUP TUBE OIL FILL OPENING MUFFLER ENGINE ON-OFF HIGH PRESSURE OUTLET STARTER GUIDE HANDLE GUN AND WAND ASSEMBLY PUMP PRESSURE REGULATOR HIGH PRESSURE HOSE tNL:_T SCRE_ QUICK-CONNECT FIG. 8 PUMP n Develops high pressure. PRESSURE REGULATOR -pressure of the outlet stream. Allows you to adjust the ENGINE ON-OFF CONTROL -- Sets engine in starting mode for recoil starter; turns OFF running engine. RECOIL STARTER -ally. Used for starting the engine manu- AIR CLEANER - Dry type filter element limits the amount "f dirt and dust that gets in the engine. GUN AND WAND ASSEMBLY--Controls the application of water onto cleaning surface with trigger device, Includes safety latch. INTAKE SUPPLY FILTER -- Filters inlet water supply. DETERGENT PICKUP TUBE AND FILTER -- Mixes water and detergent in outlet water flow. HIGH PRESSURE OUTLET R Connection for high pressure hose. QUICK-CONNECT supply. -- Easy connection for intake water OPERATION HOW TO USE YOUR WASHER IF YOU HAVE ANY PROBLEMS OPERATING YOUR PRESSURE WASHER, PLEASE CALL THE PRESSURE WASHER HELPLINE AT 1-800-222-3136. STOPPING YOUR PRESSURE WASHER . First, move engine RUN/STOP switch to "STOP" position (Fig, 9). ADJUSTAB_ .= NOZZLE OPTIONAL TURBO NOZTLE FIG. 10 FIG. 11 With the adjustable nozzle you can adjust the spray pattern to be either high pressure or low pressure. You can also adjust the spray so it is concentrated in a stream pattern or expanded into a fan pattern. Use this nozzle to apply detergent. = Push the nozzle attachment forward when you wish to adjust the spray to low pressure mode (Fig. !2). Push the nozzle backward to achieve high pressure. • Twisting the nozzle adjusts the spray pattern from a narrow stream to an expanded stream. FIG.9 , You can also adjust the pressure by turning the pressure control knob (Fig. 13) to the desired pressure setting. Turning this knob all the way clockwise produces the highest pressure. Do not unscrew the pressure control valve, more than 3 turns, it will come off, Simply shutting OFF engine will not release pressure in the system. Pull the trigger on the spray wand assembly to relieve the pressure in the hose. NOTE: A small amount of water will squirt out when you release the pressure. SPRAY NOZZLES DECRF__..ASEPRESSURE Your high pressure washer comes equipped with an adjustable nozzle (Fig. 10) or you can order the optional turbo nozzle (Fig. 11). Attach either nozzle as shown in Fig, 10 and HAND TIGHTEN the plastic knob, HOW TO USE ADJUSTABLE ,_ NOZZLE WARNING: NEVER ADJUST PATTERN WHEN SPRAYING, NEVER PUTSPRAY HANDS IN FRONT OF SPRAY NOZZLE TO ADJUST SPRAY PATTERN. NOZZLE IN HIGH PRESSURE MODE FIG. 13 PUSH NOZZLE FORWARD FOR LOW PRESSURE MODE AND DETERGENT APPLICATION TWIST NOZZLE TO EXPAND SPRAY FIG. 12 10 TWIST NOZZLE TO NARRC_w_'/ SPRAY STEAM OPERATION APPLIYiNG DETERGENT NOZZLE WITH ADJUSTABLE o Hbok up water supply (Fig. 16) and turn ON water. o NOTE: Be sure female quick-connect erly onto male connector. IMPORTANT: USE SOAPS DESIGNED SPECIFICALLY --OR PRESSURE WASHERS. HOUSEHOLD DETER3ENTS COULD DAMAGE THE PUMP. IMPORTANT: YOU MUST A'I-I'ACH ALL HOSES BEFORE YOU START THE ENGINE. STARTING THE ENGINE WITHOUT ALL THE HOSES CONNECTED WILL DAMAGE THE PUMP. QUICK-CONNECT WATER SUPPLY Pressure washers are useful cleaning tools designed to clean almost any surface in two easy steps. • = The first step involves applying an appropriate detergent/solvent solution to penetrate and loosen grime. The detergent is applied at low pressure to avoid splashing, overspraying and waste. Leavethe solution on surface for 3 to 5 minutes to allow solution to worK. FIG, 16 The second step involves cleaning the surface you have prepared with the pressure washer and then rinsing it clean. • • Prepare your detergent solution as required by your job. Place small filter of the clear, detergent syphoning tube into the detergent container (Fig. 14). Detergent will not flow when in the high pressure Start washer and work from the top of the surface to the bottom. NOTE: The high pressure mode is most effective when the tip of the wand is held between 8 inches to two feet from the surface being cleaned. HOW TO USE OPTIONAL TURBO NOZZLE Set nozzle to low pressure mode. Detergent is not siphoned in the high pressure mode (Fig. 12). Start washer and apply detergent to a dry surface, starting from the bottom and working up. Adjust nozzle to select high pressure mode. NOTE: mode. To apply detergent follow these steps: • is installed prop- FIG. 14 • The optional rotating turbo nozzle, in essence, expands the area of the high pressure stream. o You cannot adjust the spray pattern with this nozzle, = You cannot apply detergent with this nozzle. BEFORE STARTING THE ENGINE INCREASE To operate the engine you will need the following: MIXTURE ENGINE OIL o Adjust the concentration of detergent by turning the knob on the detergent injector (Fig. 15). IMPORTANT: ANY ATTEMPT TO CRANK OR START THE ENGINE BEFORE IT HAS BEEN PROPERLY SERVICED WITH THE RECOMMENDED OIL RESULTS tN AN ENGINE FAILURE, = To stop flow of detergent, turn knob clockwise, remove filter from detergent or set nozzle to high pressure. A 20 oz. bottle of SAE 30 weight oil is included in the parts carton. FIG. 1S NOTE: When adding oil to the engine crankcase in the future, use only high quality detergent oil rated with API service classification SC, SD, SE, SF, SG rated SAE 30 weight. Use no special additives. Select the oil's viscosity grade according to your expected operating temperature. NOTE: Detergents are most effective when applied to a dry surface. PRESSURE WASHING/RINSING ii WARNING: BE EXTREMELY IF YOU MUST USE PRESSURE WASHERCAREFUL FROM LADDER, SCAFFOLDING OR ANY OTHER RELATIVELY UNSTABLE LOCATION. PRESSURE IN A RUNNING WASHER BUILDS IN THE WAND AS YOU CLIMB. WHEN YOU PRESS THE TRIGGER, THE RECOIL FROM THE INmAL SPRAY COULD FORCE YOU TO FALL, OR IF YOU ARE TOO CLOSE TO THE CLEANING SURFACE, HIGH PRESSURE COULD FORCE YOU OFF CLIMBING APPARATUS. colder 5W30 ii i 32°F | iiiiiii SAE30 warmer Although multiwiscosity oils (5W30, t0W30, etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oi! level more frequently to avoid possible damage from running low on oil. Oil sump capacity is 20 ounces. 11 l OPERATION ADD ENGINE OIL: • Clean area around fuel fill cap, remove cap. * ,, Add =UNLEADED" tank. Place pressure washer on a level surface and remove one of the yellow Oil Fill Caps (Fig, 17) and add engine oil from the enclosed bottle unttl level is at point of overflowing. Check engine oil level before starting each time thereafter. If oit level is below point of overflowing, fill to proper level. Crankcase oil capacity is about 620ml or 21 fluid ounces, regular gasoline, slowly, to fuel I • Install fuel cap and wipe up any spilled gasoline. TO TURN ON WASHER • Attach one end of a garden hose to a cold water source. Water supply should not exceed ! 40°F (55°C). • Check that high pressure hose is attached to pump outlet and that water supply is attached to pump inlet. Turn ON water. • • Press trigger on gun and wand assembly to force air from high pressure hose. • Start engine according to "TO START THE ENGINE." TO START THE ENGINE IMPORTANT: DO NOT RUN WATER SUPPLY CONNECTED AND OPENING PUMP WITHOUT THE AND TURNED ON. ,, Start, store and fuel the unit in a level position. • Open fuel shut-off valve. Press trigger on pressure washer wand to relieve high pressure and/or purge the inlet hose of air. ,, FIG, 17 • ........... Adjust safety latch on spray gun to the ON position. This disables the trigger so you cannot inadvertently actuate a high pressure spray (Fig. 18). THE ENGINE BEFORE IT HAS BEEN PROPERLY SERVICED WITHATTEMPT THE RECOMMENDED RECAUTION: ANY TO CRANK OROIL START SULTS IN AN ENGINE FAILURE. ADD GASOUNE: ALWAYS ALLOW ROOM FORFUEL EXPANSION. t OFF NEVER FiLLFUELTANKWHENENGINE iSRUN-I ! _lb NINGORHOT.DONOT ORII WARNING: NEVER FILLLIGHT FUELACIGARETTE TANK INDOORS. SMOKE WHEN FILLING FUEL TANK. TRIGGER • Use regular UNLEADED gasoline with the pressure washer engine. Regular leaded gasoline may also be used if UNLEADED is not available. Fuel tank capacity is I U.S. gallon. IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING tN ESSENTIAL FUEL SYSTEM PARTS SUCH AS THE CARBURETOR, FUEL FILTER, FUEL HOSE OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL-BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTU RE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE, ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE, TO AVOID ENGINE PROBLEMS, THE FUEL SYSTEM SHOULD BE EMPTIED BEFORE STORAGE OF 30 DAYS OR LONGER. SEE "STORAGE" ON PAGE 18. NEVER USE ENGINE OR CARBURETOR CLEANER PRODUCTS IN THE FUEL TANK OR PERMANENT DAMAGE MAY OCCUR. _ _ t 'J t \\ \ FIG. 18 ]2 * Locate the Run!Stop switch (Fig. 19 on Page 13) next to the engine cylinder head and set it to RUN. o Close the choke to FULL position (Fig. 20 on Page 13) by sliding it to far position in direction indicated by arrow on air cleaner housing. t Turn pressure control knob counterclockwise, turns from maximum pressure. e Grasp the starter grip and pull slowly until you feel resistance. Then pull rapidly. = When engine starts, move choke lever to "RUN" position. If engine fails to start, move choke lever to "RU__ position and pull starter rope (maximum 2 pulls). •( . If engine fails to start, repeat the previous two stepsr_ two OPERATION i SENSING LOW PRESSURE If the system senses tow oil pressure during operation, the engine shuts down. As the system shuts down, the low oil light comes ON. However, once the engine has stopped rotating, this light will go OFF. See Fig. 21 for schematic. ( _E_;SURE L_;D _ L i _ FGRN_-I L _ FIG. 19 [ HO_"JLg _tlG RUN sP .LuG Oi I - GRN 0 J _. CNO. )G_£1"(())_ FIG. 21 RESTARTING If you try to restart the engine within 10 seconds after it shuts down, the engine may NOT start. The system needs 5 to 10 seconds to reset, FULL if you do restart the engine after such a shutdown and have not corrected the low oil pressure, the engine runs for about 10 seconds as described above and then stops, RUN SIPHONING We recommend that you DO NOT siphon your water supply. Connect only to household water supply. FIG. 20 - Once engine has started, place Safety Latch in OFF position. • Press trigger on gun and wand assembly. should spray out the nozzle. • Adjust nozzle for correct pressure and spray angle. You can also turn the pressure control knob to your desired pressure setting. TIPS Water • Your pressure washer is ready to use. IMPORTANT: AN INTERNAL THERMAL RELIEF VALVE HAS A MAXIMUM TEMPERATURE SETTING OF 140°F (60°C). IF YOU RUN THE PUMP FOR 5 MINUTES WITHOUT PRESSING THE TRIGGER ON THE SPRAY GUN, 1/2 TO 1 OUNCE OF WATER iS RELEASED THROUGH THE VALVE TO COOL THE UNIT. THE SMALL AMOUNT OF WATER WILL DRIP OUT THE BOTTOM OF PUMP. LOW OIL PRESSURE SHUTDOWN • Initially clean an area and then check the surface for damage. If no damage is found, you can assume it is okay to continue cleaning. Detergents work best when applied to dry surface. o For most effective cleaning, keep spray nozzle between 8 to 24 inches of cleaning surface. • Allow the detergent to soak in between 3-5 minutes before washing and rinsing. • For cleaning, start at lower portion of area to be washed and work upward, using long, even overlapping strokes. • For rinsing, push the nozzle sleeve to high pressure and wait for detergent to clear. Start at the top of area to be rinsed, working down with the same action as for cleaning. SYSTEM @ The engine is equipped with a low oil pressure sensor that shuts down the engine automatically when the oil pressure drops below 6 psi. If the engine shuts down by itself and the fue! tank has enough gasoline, check engine oil level. Never use the garden hose inlet to siphon detergent or wax. o TIAL STARTUP delay built in the shutdown system allows oil pressure to _ldduring starting. The delay allows the engine to run for out 10 seconds before sensing oil pressure. ]3 If you get the spray nozzte too close, especially using high pressure mode, you may damage the cleaning surface. o If you have the spray nozzle too far away the cleaning will not be as effective. o Do not get closer than 6 inches when cleaning automobile tires. CUSTOMER RESPONSIBILITIES MAINTENANCE SCHEDULE RLL IN DATESASYOUCOMPLETE REGULARSERVICE HOURLY OPERATING Every25 Hours or Yearly Before EachUse MAINTENANCE TASK PRESSURE WASHER Check/cleaninletfilter and screen INTERVAL Every50 Hoursor Yeady SERVICE DATES Every 100 Hours or Yeady XV Check highpressure hose. X Check detergenthose. X Check gunand wand for leaks. X X Check pumpoil. • Purgepumpof air and con_nirnents _ ENGINE Check oillevel. X , X Change engine oil. • X* Retorquehead bolts. Serviceair cleaner. X X** Clean/replacespark plug. X Clean spark arrestorscreen. X Preparefor storage. Prepare unitfor storageif it isto remain idle longer than 30 days V Cleanif dogged. Replaceifperforated or torn. *Change, scoam'when GENERAL oporati_,g u_texheavyloadorhighambi_nt t Changeoilafterfirst8 hours,thenafterevery50 hours. temperature. _* Cle_anrao_oft_n_m6vrdustyconditionsorwhenalrborncdebrisls RECOMMENDATIONS PRESSURE The warranty of the high pressure washer does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain high pressure washer as instructed in this manual. Some adjustments will need to be made periodically properly maintain your high pressure washer. Check High Pressure Hose: High pressure hose can develop leaks from wear, kinking, abuse. Inspect hose each time before using it. Check for cuts, leaks, abrasions or bulging of cover, or damage or movement of couplings. If any of these conditions exist, replace hose immediately. to A Once a year you should replace the spark plug and clean or replace the air filter and check the gun and wand assembly for wear. A new spark plug and clean air filter assure proper fuel-air mixture and help your engine run better and last longer. Check engine oil level. • Check water inlet filter and quick-connect screen for damage. • Check high pressure hose for leaks. t Check detergent inlet hose and fitter for damage. = • Check gun and wand assembly for leaks. Purge pump of air and contaniments. DANGER: WATER SPRAYING FROM A LEAK IS CA- I PABLE OF INJECTINGMATERIALINTOSiON.NEVER [ REPAIR HIGH PRESSURE HOSE. REPLACE WITH HOSETHATMEETS MINIMUMPRESSURERATINGOF YOUR PRESSUREWASHER, Check Detergent Hose: Examine the filter on the detergent hose and clean if clogged, Hose should fit tightly on barbed fitting. Examine hose for leaks or tears. Replace the filter or hose if either is damaged. EACH USE • MAINTENANCE Check and Clean Inlet Supply Filter and Inlet Screen: Remove quick-connect and examine inlet screen on the female connector and filter on pump inlet fitting. Clean if either is clogged or replace if either is tom. All adjustments in the Service and Adjustments section of this manual should be made at least once each season. BEFORE WASHER pr_se_ Check Gun and Wand: Examine hose connection to gun and make sure it is secure. Test trigger by pressing it and making sure it springs back into place when you release it. Put safety latch in ON position and test trigger. You shoulF not be able to press trigger. Check Pump Oil: Refer to PUMP MAINTENANCE information. ]4 fQ_ CUSTOMER RESPONSIBILITIES CHANGING ENGINE OIL Purge Pump of Air and Contaniments: To remove the air from the pump, follow these steps: , o Change oil after first 8 hours of operation. Change oil every 50 hours thereafter, tf you are using your pressure washer under extremely dirty or dusty conditions, or in extremely hot weather, change oil more often. • Change oil while engine is still warm from running, as follows: Set up the pressure washer as described in the ASSEMBLY section and connect the water supply. Remove the nozzle attachment from the gun. • Pull the trigger on the gun and hold. To remove the contaniments from the pump, follow these steps: • Set up the pressure washer as described in the ASSEMBLY section, connect the water supply and start the engine according to instructions in the OPERATION section. • Remove the nozzle attachment from the gun. o Pull the trigger on the gun and hold. = When the water supply is steady and constant, you may refasten the nozzle attachment and stad the pump. PUMP A A • FROM SPARK PLUG AND KEEP IT AWAY FROM CAUTION: DISCONNECT SPARK PLUG WIRE i SPARK PLUG, Clean area around oildrain plug, remove plug and drain oil completely into a suitable container (Fig. 23). MAINTENANCE OIL DRAIN PLUG PLUG WARNING: DO NOT A'n'EMPT TO DISASSEMBLE THE PUMP. WITHOUT THE PROPER TECHNIQUE, AI"FEMPTING TO DISASSEMBLE PUMP MAY CAUSE PERSONAL INJURY. FOR SERVICE, CONSULT A SEARS AUTHORIZED SERVICE CENTER OR CONTACT YOUR PLACE OF PURCHASE. CONTAINER 'ump Oil: Change pump oil after first 50 hours of opera•_on. Change pump oil every time you change the engine ,il. To change pump oil, follows these steps: FIG. 23 * When oil has drained, install and tighten the oil drain plug. o Remove yellow oil fill plug and insert a clean fill funnel into plug opening. Fill engine crankcase with recommended oil until oil level is at point of overflowing. Do not overfill above the point of overflowing. ,&.bout21 ounces (620ml) is required. POUR SLOWLY. Place a proper container beneath the pump (Fig. 22). = When engine crankcase is filled to proper level. Install and tighten oil fill plug. RETORQUE HEAD BOLTS After 50 hours of operation, retorque the head bolts for this GN-Series engine to 4.0 kg/m (29 foot-pounds). FIG. 22 • Remove the Oil Drain Plug of pump and drain oil into the container. • When oil has drained completely, reinstall oil drain plug. • Remove pump's oil fill plug, insert funnel and add recommended SAE 80W-90 oil until level reaches full mark on gauge located on side of the pump. Capacity is 5 ounces (150 grams). • Reinstall the pump's oil till plug. 31GINEMAINTENANCE FIG. 24 NECKING OIL LEVEL The torque sequence is A, B, C, D, E (star pattern). Fig 24. ' level should be checked prior to each use or at least _4ery 5 hours of operation. Keep oil level maintained. ]5 See CUSTOMER RESPONSIBILITES SERVICE AIR CLEANER CLEAN/REPLACE ABk COMPLETE AIR CLEANER SYSTEM INSTALLED ON THE ENGINE. COULD RESULT IN PREA CAUTION: NEVER THIS RUN THIS UNIT WITHOUTTHE MATURE WEAR TO THE ENGINE. Your engine will not run propedy and may be damaged if you run it using a dirty air cleaner. Clean or replace the air cleaner paper filter (Fig. 25) once every 25 hours of operation or once a year. whichever comes first, Clean or replace more often if operating under dusty or dirty conditions. Clean foam pre-filter every 25 hours of operation or sooner under dusty conditions, SPARK PLUG Change the spark plug every 100 hours of operation or once each year, whichever comes first. This will help your engine to start easier and run better. Replace with Champion RC12YC or equivalent type spark plug. Set spark plug gap 0+030 inch (0.76mm). CLEAN SPARKARRESTORSCREEN The engine exhaust muffler has a spark arrestor screen. Inspect and clean the screen every 100 hours of operation or once each year, whichever comes first. ,_ CLEANER WARNING: LET MUFFLER COOL BEFORE WORKING ON IT, THE CONTACT WITH A HOT MUFFLER OR ENGINE CAN CAUSE SEVERE BURNS, SPARK l FIG. 25 To clean or replace foam pre-fitter: = Remove air cleaner cover, then foam pre-filter, = Wash pre-filterin soap water. Squeeze pre-cleaner dry in clean cloth (DO NOT TWIST). + Clean air cleaner cover before installing it. FIG. 26 NOTE: If you use your pressure washer on any forest-covered, brush-covered or grass-covered unimproved land, it must have a spark arrestor. The spark arrestor must be maintained in good condition by the owner/operator. To clean or replace paper air filter: Clean and inspect the spark arrestor as follows: + Remove air cleaner cover; then remove foam pre-filter (service if necessary) and remove paper filter. - . Clean air filter by tapping it gently on a solid surface, tf the filter is too dirty, replace it with a new one. Dispose of the old filter properly, To remove the muffler guard from the muffler, remove the three screws that connect the guard to the muffler bracket (Fig. 26). + Remove screen. • Inspect screen and replace if torn, perforated or otherwise damaged. DO NOT USE a defective screen. If screen is not damaged, clean it with commemial solvent. + Clean air cleaner cover then insert pre-filter into cover. Next insert new paper filter into cover to hold pre-filter in place and assemble all of them to the base of the air cleaner. four screws that attach the spark arrestor Reattach the screen and the muffler guard. 16 SERVICE AND ADJUSTMENTS ENGINE A SPEED CAUTION: ATENGINE SPEED WAS JUSTED THE FACTORY ANDPROPERLY SHOULD ADRE- QUIRE NO ADDITIONAL ADJUSTMENT. DO NOT ATTEMPT TO CHANGE ENGINE SPEED. IF YOU BELIEVE THE ENGINE IS RUNNING TOO FAST OR TOO SLOW, TAKE YOUR PRESSURE WASHER TO SEARS AUTHORIZED SERVICE CENTER FOR REPAIR AND ADJUSTMENT, CHANGING ENGINE GOVERNED SPEED WILL VOID ENGINE WARRANTY. FEELER ALLEN GAUGE ',LOOSEN JAM NUT Your pressure washer runs at a constant speed. This constant operating speed is maintained by a mechanical, flyweight type, fixed speed governor. DO NOT try to adjust the governed speed setting for the following reasons: ,, High engine speeds are dangerous and increase the risk of personal injury or damage to equipment. FIG. 27 Low engine speeds impose a heavy load on the engine when sufficient engine power is not available and may shorten engine life. ADJUSTING VALVE CLEARANCE After the first 50 hours of operation, you should adjust the valve clearance in the engine. When adjusting valve clearance, engine should be _.mperature and piston should be at Top Dead , I'DC) of compression stroke (both valves closed). learance is 0.05-0.1mm. Adjust valve clearance at room Center Correct as fol- ws: = ,, Loosen the rocker arm jam nut. Use an allen wrench to turn the pivot ball stud while checking clearance between the rocker arm and the valve stem with a feeler gauge (Fig. 27). When valve clearance is correct, hold pivot ball stud with allen wrench and tighten rocker arm jam nut with crows foot. Tighten jam nut to 65-85 inch-pounds torque. After tightening jam nut, recheck valve clearance to make sure it did not change (Fig. 28). NOZZLE Tighten jam nut to 65,.85 inch-pounds _7-10 N-m). FIG. 28 MAINTENANCE If the nozzle becomes restricted or clogged with foreign materials, such as dirt, excessive pump pressure may develop. A partially clogged nozzle can cause a pulsing sensation during use. This generally is not a pump related problem, but rather a clogged or partially restricted nozzle. If the nozzle becomes clogged or partially restricted, immediately clean the nozzle with the kit included with your pressure washer by following these instructions: • Shut off the engine and turn off the water supply. = Separate the wand from the gun. ,, Remove nozzle from the end of the wand using a 2ram or 5/64 allen wrench (like the one included in the kit). Use the wire included in the kit (Fig. 29) or a small paper clip to free the foreign materials clogging or restricting the nozzle. Insert wire intonozzle andturn back andforth to clearobstruction FIG. 29 17 SERVICE AND ADJUSTMENTS o I o Remove additional debris by back flushing water supply through wand (Fig. 30). Back flush between 30 to 60 seconds. Turn wand to stream spray and move nozzle from low to high while flushing. • Test the pressure washer by operating with nozzle in the high and in the tow position. i <3;a Reinstall nozzle into the wand. DO NOT overtighten. Reconnect the wand to the gun , Reconnect the water supply, tum on the water, and start the engine. FIG. 30 STORAGE AFTER EACH NOTE: As always, prepare the pressure washer pump as you would after each use. USE Water should not remain in the unit for long periods of time. Sediments of minerals can deposit on pump parts and "freeze" pump action. Follow these procedures after every use: It is important to prevent gum deposits from forming in essential fuel system parts such as the carburetor, fuel filter, fuel hose or tank during storage. Also, experience indicates that alcohol-blended fuels (called "gasohol" or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. Flush detergent hose by placing the injector filter into a pail of clear water while running Pressure Washer with nozzle in low pressure mode. Rush until you can see clear water running through the tube. Shut off the engine and let it cool, then remove all hoses. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Follow these instructions: CAUTION: BE SURETHE THROTTLE LEVER IS IN I "STOP" POSITION BEFORE YOU CONTINUE. IF 1 YOU STARTTHE ENGINE wrrHOUT THE PROPER I WATER SUPPLY CONNECTED, YOU CAN DAMAGE THE PUMP. t Protect Fuel System: Engines stored over 30 days need( to be protected or drained of fuel to prevent gum deposits from forming in fuel system or on essential carburetor parts • Empty the pump of all pumped liquids by pulling recoil handle about 6 times. This should remove most of the liquid in the pump. ,, For engine protection use a fuel stabilizer. Mix star_,ze_, with fuel in fuel tank and run engine for short time to circulate stabilizer through carburetor. • Coil the high pressure hose and inspect it for damage. Cuts in the hose or fraying of it could result in leaks and loss of pressure. Should any damage be found, replace the hose. DO NOT attempt to repair a damaged hose and use it. Replace the hose with the genuine Craftsman part. • If you did use "gasohol', run engine until engine stops from lack of fuel. Make sure you have water supply to pump inlet connected and turned ON. = Change Oil: While engine is still warm, drain oil from crankcase. Refill with recommended grade. Oil Cylinder Bore: Remove spark plug and pour about 1/2 ounce (15ml) of engine oil into the cylinder. Cover spark plug hole with rag. Crank slowly to distribute oil. Drain water from hose and properly hang it on the wire support provided on the guide handle. NOTE: To protect the unit from freezing temperatures, you can draw windshield washer fluid into the pump by pouring the washer fluid into a 3-foot section of garden hose connected to the inlet adaptor and pulling the recoil handle twice. • 1 _ - CAUTIONI HOLE WHEN AVOIDSPRAYFROMSPARKPLUG CRANK,NG ENG,NE SLOWLY. Install spark plug. Do not connect spark plug wire. OTHER Store in a clean, dry area. Do not store gasoline from one season to another. WARNING: NEVER STORE ENGINE WITH FUEL IN I TANK INDOORS OR IN ENCLOSED, POORLY VEN- I i o,o.°STO.,OO TILATED AREAS WHERE FUMES MAY REACH AN I OPEN FLAME, SPARK OR PILOT LIGHT AS ON A FURNACE, WATER HEATER, CLOTHES DRYER i • OR OTHER GAS APPUANCEo J If you do not plan to use the Pressure Washer for more than 30 days, you must prepare the engine for long term storage. Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. If possible, store your unit indoors and cover it to give protection from dust and dirt. Cover your unit with a suitable protective cover that does not retain moisture. IMPORTANT: NEVER COVER YOUR PRESSURE WASHER WHILE ENGINE AND EXHAUST AREAS ARE_ WARM. ]8 I TROUBLESHOOTING CORRECTION CAUSE PROBLEM Pump has following problems: failure to producepressure,erratic pressure,chattering,loss of pressure, low water volume. Detergent fails to mix with spray. 1. Nozzle in tow pressuremode. 2. 3. 4. 5. 6, 7. 8, 9. 10. !1. 12_ Low regulatorpressure Water inletis blocked. Inadequate water supply Inlet hoseis kinkedor leaking Cloggedinlethose strainer. Detergentline is not submerged. Water supplyis over 140°F, Outlet hose is blockedor leaks. Gun leaks. Nozzle isobstructed. Pump is faulty. 1. Detergentline is not submerged. 2, Chemical filter is clogged, 3, Nozzle isin high pressuremode. 4. Chemical adjusteris closed. Engine runs good at no-lead but "bogs Engine speed is too stow. Enginewill not start;or starts and runs rough 1. 2. 3. 4, 5. 1. Pullnozzle backwardfor high pressuremode, 2. Adjustregulatorto desiredsetting. 3. Clear inlet 4, Provideadequatewater flow, 5. Straighteninlethose, patchleak. 6. Check and clean inlethose strainer. 7, Submerge detergent line. 8. Provide coolerwater supply. 9. Clear blocks in outlet hose. 10. Replace gun. 11, Clear nozzle. 12. Contact Sears Service Department. 1. Insert chemicalline into detergent. 2. Clean or replace filter/detergentline. 3. Push nozzle forward for low pressure mode. 4. Open chemicaladjuster. Contact Sears Service Department. 6. 7. 8, 9, 10. 11. Low oil level Dirtyair cleaner Out of gasoline. Stale gasoline, Spark plugwire notconnected to sparkplug Bad spark plug. Water in gasoline. Overchoking. Excessivelyrichfuel mix'bJre_ Intakevalve stuckopenor closed. Engine haslost compression. 6. 7. 8. 9. I0. 11. Replace spark plug. Drain gas tank;fillwith fresh fuel. Open choke fully and crankengine. Contact Sears Service DepartmenL Contact Sears Service Department. Contact Sears Service Department. Engine shutsdown during operation 1. 2. Out of gasoline. Low oil level. 1. 2. Fill fuel tank, Fill crankcase to proper level, Engine lacks power. Dirtyair filter. Replace air filter. -ngine "hunts" or falters. Choke is opened too soon, Move choke to halfway position untilengine runssmoothly. , 1. 2. 3. 4, 5. Fill crankcaseto proper level. Clean or replaceair cleaner. Fill fuel tank. Drain gas tank; fill with fresh fuel. Connectwire to spark plug. , ,,,,,_,,,,, ,,,,,, ..... ]9 Z o 0 "U (/} J 9" m m u) U) C m 60 (n rn ::0 01 01 ,,.aw o_ (.11 m "4 Cn CRAFTSMAN ITEM ! PART NO. 90507 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 95319(3 95456 96016 94944 93790 96542 96865 95165 93873 95963 93869 23707 96430A 93871 92479 40945 39414 95963 75402 88521 49808 25391 93728A 39253 52858 22246 92339 87841 57821 50190 91093 92067 95908 96633 86292 2200 PSI HIGH PRESSURE WASHER DESCRIPTION ITEM 6.5 HP Engine with 70mm piston (1 req.) 3.0 Gpm Pump (1 req.) Quick-connect, Male (1 req.) Quick-connect, Female (1 req.) Piston Pivot Shoe (3 req.) O-ring, 2.6 x 114 (1 req.) Rolling Thrust Bearing (1 req.) 8ram Axial Cam (1 req.) Engine Adaptor Shaft (1 req.) M6 Ribbed Lock Washer (6 req.) Front Gun Bracket (1 req.) Bal! Thrust Bearing (1 req.) 5/16"-24 x 1" Bolt (4 req.) Engine Adaptor (1 req.) Engine Adaptor Gasket (1 req.) M8 Ribbed Lock Washer (4 req.) M6-I,0 x 20mm Capscrew (4 req,) M8-1.25 x 35mm Capscrew (4 req.) Mounting Base (1 req.) 1/2" Dia. Push Nut (2 req.) 2-1/4" x 4" Wheel (2 req,) M12 Flat Washer (2 req.) Jam Nut (2 req.) Axle Pin (2 req.) M8-t.25 x 20mm Capscrew (6 req.) M8-I.25 Flange Nut (12 req.) 5/8" Lock Washer (2 req.) Support Leg (2 req.) Shock Mount (2 req,) M8-1.25 x 40mm Screw (2 req.) M8 x 25 Flat Washer (2 req,) Guide Handle (1 req.) Vinyl Cap (1 req,) Gun And Hose Holder (1 req.) 5mm x 20mm Flat Washer (2 req.) #10 Self-drilling Screw (2 req.) 21 37 38 39 40 41 44 45 46 47 48 49 50 51 52 53 54 55 56 57 59 60 61 62 63 64 65 67 66 69 70 72 73 74 75 76 77 78 580.751651 PART NO. 77584 96168 95567A 91630 95567 94197 65852 952!4 96002 95001 95963 90878 45764 77395 96193 46031C 30340 90300 90299 92535 40976 89476 89712 83083 88688 83512 93887 94738 94994 95454 40945 93873 96581E 93723 92661 51767 95441 , REPAIR PARTS DESCRIPTION Handle Grip(1 req.) ChemicalInjector Hose (1 req.) Adjustable Nozzle (1 req.) 3/8" x 25 Ft, Hose Assembly (1 req.) Gun And Wand Assembly (1 req.) Pressure Gauge [optional] (I req,) SpringClip (1 req.) Cradle (I req,) Tank Bushing (4 req.) M6-1.0 x 21mm Bolt (4req,) Front Gun Bracket (1 req,) Fual Cap (1 req.) M4-0.7 x 8mm Taptite Screw(3 req.) M6-1.0 Locking Nut (2 req.) Fuel Shut-offValve (1 req.) Hose Clamp (4 req.) 1/4" I.D. Fuel Hose (1 req,) Muffler SupportBracket (1 req,) M5 x 10ram Screw (11 req.) Muffler SupportBracket(1 req.) M8 x 20ram Screw (2 req.) Exhaust Gasket (1 req,) Muffler Guard(1 req.) Spark ArrestorScreen (1 req,) MufflerAssembly(1 req.) M8-1,25 x 15ram Screw(2 req.) M16x 1,5 Jam Nut (1 req.) Bellvitle Washer (1 req,) Fuel Tank (t req.) Oil Cap/breather(t req.) M6-1.0 x 20ram Capscrew(3 req.) M6 RibbedLockWasher (3 req,) UntoaderAssembly(1 req.) SpindleSeat "C1'Ring (I req,) Nozzle [mv Blue](t req,) M6 x 1 x 45ram Capscrew (2 req.) SLEEVE, ENGINE ADAPTOR (1 req.) Drawing No. 97022 ! I I ). Z 8 "0 U) I 2: I m,m Q -r "0 :o m U) U) C: :0 m L t-a t,J :E I U) 2: m :0 I I I I I < < Ul O) ¢n ._L I =0 m 4 :o "13 2J -4 U) CRAFTSMAN ITEM 1 2 3 5 6 7 8 9 10 11 12 13 t4 15 16 17 18 19 20 2! 22 23 24 25 26 27 28 29 30 31 32 33 34 35 38 37 38 39 PART NO. 93871 96430-A 93869 95165 96865 96542 93790 95386 95217 96400 92479 93873 40945 94404 93680 93868 93667 96015 95454 95895 96053 95504 95503 96005 95896 23707 93652 95416 94402 93673 93878 93645 93844 95320 95138 95382 93722 93874 2200 PSi HIGH PRESSURE WASHER DESCRIPTION Engine Adaptor Gasket (1 req.) Engine Adaptor (1 req.) Thrust Ball Seating (1 req.) Engine Adaptor (1 req.) /_al Cam (1 req,) Thrust Roller Bearing (1 req.) ! 14 x 119 x 2.60-dng (1 req,) Piston Spring Retainer (3 req.) Piston, D15 S.S. (3 req.) Piston Return Spring (3 req.) M8 Ribbed Lock Washer (10 req.) M6 Ribbed Lock Washer (9 req,) M6 x 1,0 x 20ram Capscrew (7 req.) Aluminun Crankcase (1 req,) Pistion Oil Seal (3 mq.) Pilot Spacer (3 req.) Seal (3 req.) Beadng Ring Seal (3 req_) Oil Fill/Breather (1 req.) High Pressure Port Tower (3 req.) High Pressure Seal [black] (3 req.) Back-up Ring (1 req.) O-Ring 2.62 x 17.t2mm (6 req.) Valve Check Kit (6 req.) Check Valve Seat Support (3 req.) 5/16"-24 x t" Bolt (4 req,) Thermal By-pass Spring (I req.) By-pass Piston (1 req.) Spacer Plate (1 req.) O-ring 4.5 x 8 x 1.8 (2 req.) M5-0.8 x 20 Truss Head Bolt (2 req.) Head Gasket (1 req.) Thermal By-pass Actuator (t req.) Garden Hose Connector (1 req.) sl:CYliinder Head (1 req.) ndle Seat (1 req.) O-Ring, 0.68 X 0.81 x 0.06 (2 req.) M8_1.25 x 75mm Capscrew (6 req.) ITEM 580.751651 PART NO. 40 41 42 43 44 45 46 47 48 49 50 51 95373 95367 95372 95378 95377 93788 93787 95-376 95374 95375 95384 95364-B 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 71 72 73 74 75 76 77 78 95381-B 96137 93723 95216 95369 95368 95370 95363 96069 95506 95453 57163 95371 95380 94738 93887 95386 95441 94944 94284 93876 95379 93656 93657 95212-B 51767 23 REPAIR PARTS DESCRIPTION UnloaderAssemblySpindle (1 req.) UnloaderPistonGuide (1 req,) O-ring 1.78 x 14ram (1 req.) ChemicalInjector Fitting(1 req.) HighPressureOutletAdaptor (1 req.) O-dng 1.78 x 12Atom (1 req.) O-ring 1.78 x 15.6mm (1 req.) Spring(1 req,) High Pressure Outlet Piston (t req,) O-ring. #2,4 x 4.3 (1 req,) Pressure Adjust Spring(1 req,) Pressure Adjust Adaptor with groove (1 reqj Pressure Adjust Handle [red] (1 req,) 1/8" NPT Pipe Plug (1 req.) "O" Ring 2_6x 20.2 (! req.) Pressure Retief Valve Body (t req,) Back-up O-ring 11 x 12,4 (1 req.) Unloader Piston (t req.) O-ring 1.78 x 7,65 (1 req,) Spring Support(1 req.) Quad-Ring 0,09 x 1°06" (3 req_) Back-up Ring (3 req.) Sight Gauge Assembly 3/8" NPT Magnetic Plug (1 req.) Piston SupportO-ring (1 req,) Chemical Injector Spdng (1 req.) Belleville Washer (1 req,) M16-1,6 JAM Nut(t req.) M18 x 1,0 Nut (1 req,) Engine Adaptor Sleeve (1 req,) Piston Pivot Shoe (3 req.) "C" Ring Retainer(3 req.) O-Ring, 0.t2 x 0_25x 0.6 (1 req.) Ball(1 req.) O-Ring t.78 x 6.07 (1 rsq.) Back-upRing 1.24 x 6.7 (1 req.) UnloaderAssembly(1 req.) M6-1.0 x 45ram Capscrew(2 req.) Drawing No. 97020 ! LT. aREEN 43 4_ 61 BLACK' IGNITION SYSTEM VvlTH LOW OIL 8HUT-DOWN (LOS) MODULE 32 36 58 TO "C" 7 -4 m REPAIR CRAFTSMAN M ^ ,, _, o 2200 PSi HIGHPRESSURE PART NO. -rv4aoT ,, .... _4_TK _._ ;;_, o _-_. WASHER 580.751651 ITEM PART NO, tvwheelAssemblyuse,aw,u, F"*,,n It r_ '_ I.... _.... f_nltion Cell ._ssembly (1 req.) I_16-1.5 Hex Nut !1 re_.) Cor_ca|Washer (1 req4 _l,_w_r Houstr_ (1 reqj . ,.. _ 35 an_3 "_';.. 72u4r -_= _ o..... 45756 _J,76 DESCRIPTION PARTS QTY. DESCRIPTION ........... 8 9 10 1! _o_ 91._ 78608A 78601 _"l,_k_ Manifold(1 re(t,) Air Cleaner Cover(1 req.) r AirF ilterEtemant(I eq.) ir Filter pro-cleaner (1 req.) ,.^ 13 _,, 15 01b 83 _,.... 90051 ,,u _= .,v 47 16 17 t8 I9 918R_ _ ..... 90947 82774 n_u_, v_ • ecoil Assembly(1/eq.) . R anlfold/He_dGas . Ket (1 reqJ M . Cleaner Gasker (t req) Carbumtor/A_r " Bolt.- AirCleaner Cover (2 req.> BreatherHose (1 req.) av WoodruffKey (1 req.) _'.x,19m_nrever Ass <1reqJ _'l ,,_ _o _ _o _t._p.4 _-_'-_ _,_,_ _T_ _real_ar _ar_, .... .... oPt2y C SParKPlug .... [Champion[{:l req.) . iv16-1.0x 10ramBolt(5 _.R_..},,re" \ M6-10 x 12ramUapscrewu • ,4_ with lock washer _zreq.i =_ 83504 82981 7 653 No 8 x 3/8" Plastlte_:;crew.u ,':'_', Choke Lever Knob (1 req,} Bolt(2 req.) M6-1,0 x 30mm Taptlte 1 re Shut-offSwlt._.( _q.) _ °'51 '_._ ..... 22097 512 83 85272 77667 84195 R._.q53 _;_._ " M6 LockWasher.(.1recl;_,, ._,, \ M8 x 15mm/a Pdie me, u ,,_H., Low Od• IndicatorLED(1 . req) 4psi Oil .Pressure.Sw'tch11req.) LOS Engine Decal (1 req.I CarburetorWear Washer (1 req.) Oil Filter Pad GasKetO req._. ¢=,,_,=morAd|Usting_crew (,I req4 _'_ _?OglA LOS Module LOPl_pr_),l ',__,_'_. G0vemor Rod (1 req.) . G0v. AdjustBracket(1 req.), CarburetorMtr_l. Bolt(2 req./ M5-08 Lock Nut (1 req,) -69 "_0 66311 498! 1 95213 JAMpMS-125 Flex..... _. _H.m,_ \ M6-12.50_DtP)a_,_ __" '_" Fuel Tank _ra_u, U "_H" 40 43 25 \ Drawing No, 97024 CRAFTSMAN 200 PSI HIGH PRESSURE WASHER580.751651 27 48 PARTS 14 13 / 3O REPAIR 51 5 54 19 37 53 31 43 12 44 46 13 39 40 17 ITEM 1 2 3 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 28 PART NO. 7638O 76389 78660 72683 90325 76390 83337 78658 76354 89213B 76349 81695 76359 78645 76365 78699B 83335 89096 88058 78691 76367 76362 78692 78606 76361 89230 Drawing No. 97021 DESCRIPTION ITEM ConnectingRod withCap (1 req,) 29 PistonPin (1 req.) 30 70turnPistonRing Set (1 req.) 31 1/8" NPT Pipe Plug (1 req.) 32 70ramPiston(1 req,) 33 PistonPin Retainer (2 req.) 34 CrankshaftAssrn.w/gear (1 req,) 35 GovernorArm "R" Pin (1 req.) 36 GovernorArm (1 req,) CrankcaseSub-assrn,[70rnnm](1 req.) 37 Sleeve Bearing(1 req.) 38 CrankshaftSeal (2 req.) 39 GovernorGear Assembly(1 re(].) 40 GovernorRetainer["C" Ring](1 req.) 41 Govemor Spool (1 req.) 42 Sleeve Dowel[12rnm Dia.] (3 req.) 43 CamshaftAssembly(1 req,) 44 CrankcaseGasket (1 req.) 45 Cylinder Head Gasket (1 req.) 46 47 Oi| PressureSprg R_ainer (1 req.) Oil PressureSpring(1 req.) 48 PressureReliefBall (1 req.) 49 M5-03 x 8rnrnScrew (1 req.) 50 M6-1,0x 12rnmScrew (4 req,) 51 Thrust Washer (1 req,) 52 FlangedHex Capscrew(6 req.) 53 54 57 26 PART NO. 88420A 86293 88401 88590 83152 76381 78659 88404B 90082 90081 88396A 83235 80336 88397 77161 77160 76307 88403 77168 88412 76329 72657 83153 86254 84186 88156 82773J 50 57 DESCRIPTION Sub-assernblyGear Cover (1 req.) Valve SpringRetainer (2 req.) Valve Spring(2 req.) 12ramdia. x 20turnDowel Pin (1 req.) Inner Gerotor(1 req.) ConnectingRod Bolt(2 req,) GovernorArmWasher (1 req.) CylinderHead with Valve Seats and Guides (1 req,) ExhaustValve (1 req.) Intake Valve (1 req,) Push Rod (2 req,) Tappet (2 req.) Oil PickupASsembly(1 reqJ Rocker CoverGasket (t req.) Pivot Ball Stud (2 req.) Rocker Arm (2 req,) Jam Nut [rockerArm] (2 req.) Push Rod Guide Plate (1 req.) M8 x 52ram Head Bolt(5 req.) RockerCover Assm. (1 req.) Oif Fill Plug(2 req,) 1/4" NPT Pipe Plug (1 req.) Outer Gerotor-- 6/5 (1 req.) O-dng - 17.8 I.d. x 2.4rnrn(1 req.) Valve SpringWasher (2 req:) Valve Stern Seal (1 req.) Decal -- Serial No, [70mm] (1 req,) CRAFTSMAN 2200 PSi HIGH PRESSURE WASHER 580.751651 REPAIR PARTS 4 3 4 3 4 ITEM 1 2 3 4 5 6 9 10 !1 I2 13 PART NO, 100-81671 105-81671 103-81671 104.81671 t O9-81671 106-81671 102-81671 10t-81671 108-81671 107-81671 DESCRIPTION REWIND STARTER HOUSING(1 REQ.) BRAKE SPRtNG(t REQ.) DOG SPRING(2 REQ,) STARTER DOG(2 REQ,) RETAINER PAWL(1REQ.) RETAINER PAWL SCREW(1REQ.) PULLEY(1 REQ.) SPRING AND KEEPER(1 REQ.) HANDLE INSERT(1 REQ.) STARTER ROPE WITH HANDLE(IREQ.) ROPE (INCLUDED WITH ITEM 12)(1 REQ.) Drawing No. 97020 FULL ONE YEAR WARRANTY ON CRAFTSMAN HIGH PRESSURE WASHER For one year from the date of purchase, when this Craftsman High Pressure Washer is maintained and operated according to the instructions in the owner's manual, Sears wiii repair, free of charge, any defect in material and workmanship. tf this washer is used for commercial purposes, this warranty applies for only 90 days from the date of purchase. If this high pressure washer is used for renta! purposes, this warranty applies for only 30 days after date of purchase. FULL TWO YEAR WARRANTY ON CRAFTSMAN ENGINE For two years from the date of purchase, when this Crafstman engine is maintained and operated according to the instructions in the owner's manual, Sears will repair, free of charge, any defect in material and workmanship. If the Craftsman Engine is used for commercial or rental purposes, this warranty applies for only one year from the date of purchase, This warranty does not cover: • Expendable items such as spark plugs and air filters, which become wom during normal use. * Repairs necessary because of operator abuse or negligence, including damage resulting from no water being supplied to pump or failure to maintain the equipment according to the instructions contained in the owner's manual. WARRANTY SERVICE IS AVAILABLE BY RETURNING THE HIGH PRESSURE WASHER TO THE NEAREST SEARS SERVICE CENTER/DEPARTMENT THROUGHOUT THE UNITED STATES. This warranty gives you specific legal rights and you may also have other rights, which vary from state to state. SEARS, ROEBUCK AND CO., D/817 WA, Hoffman Estates, IL 60179 27 CRRFTSMRN° 6.5 HORSEPOWER OWNER'S MANUAL 2200 PSI 3 GPM HIGH PRESSURE WASHER Each High Pressure Washer has its own model number. Each engine has its own part number. Each engine has its own model number. MODEL NO. 580.751651 The model number for your pressure washer will be found on a decal attached to the unit. The part number for your engine will be found in the parts list. All parts listed herein may be ordered through Seam, Roebuck and Co. Service Centers and most Retail Stores. IF YOU NEED REPAIR SERVICE WHEN ORDERING REPAIR LOWING INFORMATION: OR PARTS • FOR REPAIR SERVICE CALL THIS TOLL FREE NUMBER 1-800-4,REPAIR (1-800-473-7247) PRODUCT_HIGH PARTS, ALWAYS PRESSURE • MODEL NUMBER-- • PART NUMBER • PART DESCRIPTION GIVE THE FOL- WASHER 580.751651 FOR REPLACEMENT PARTS INFORMATION AND ORDERING, CALL THIS TOLL FREE NUMBER: Your Sears merchandise has added value when you consider that Sears has service units nationwide staffed with Sears trained technicians....professional technicians specifically trained on Sears products, having the parts, tools and the equipment to ensure that we meet our pledge to you, we service what we sell. 1-800-FON-PART (1-800-366-7278) ,ll ,I,I,L SEARS, , ROEBUCK mL.,lll,,ll, and CO., Hoffman ,,i,l,,ll ,i,l,ll, Estates, IL 60179 ,,,,,i,, i ii U.S.A. ,f Part No. 97016 Revision 4 (11/14/95) Primed in U,S.A,
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