Craftsman 580 751651 Owners Manual

580751651 580751651 CRAFTSMAN PRESSURE WASHER - Manuals and Guides L0803452 View the owners manual for your CRAFTSMAN PRESSURE WASHER #580751651. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman PRESSURE WASHER Manual

CRAFTSMAN Power Washer, Gas Manual L0803452 CRAFTSMAN Power Washer, Gas Owner's Manual, CRAFTSMAN Power Washer, Gas installation guides

580.751651 L0803452

580751651 ac920249-a230-4174-b7f2-5ebc80b02e2d Craftsman Pressure Washer 580.751651 User Guide |

2015-01-05

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OWNER'S

MANUAL

MODEL NO.

580.75165!

PRESSURE WASHER._

"_ CUSTOME.

HELPLINE

HOURS:

Mon,- Frlo8 a.m. to 5 p.m

(CST)

CAUTION:

Read and Follow

all Safety Rules

and Instructions

Before Operating

This Equipment

CRRFTSMRN°

6.5 HORSEPOWER

2200PSI 3GPM

HIGH PRESSURE WASHER

•Assembly

•Operation

°Customer Responsibilities

•Service and Adjustment

•Repair Parts

i, i ,m

ii mmlll i,,i, ,=LL, I ,,,,I,,,,,I,,I

SEARS, ROEBUCK and CO., HoffmanEstates, IL 60179 U.S.A.

Pm'tNo. 97016Revision4(11/14/95)

SAFETY RULES

_ CAUTION: ALWAYS DISCONNECT SPARK PLUG WIRE AND PLACE WIRE WHERE IT CANNOT CON-

TACT SPARK PLUG, TO PREVENT ACCIDENTAL STARTING WHEN SETTING UP, TRANSPORTING,

ADJUSTING OR MAKING REPAIRS TO YOUR HIGH PRESSURE WASHER,

TRAINING:

• Engine exhaust gases contain DEADLY carbon monox-

ide gas. This dangerous gas, if breathed in sufficient

concentrations, can cause unconsciousness or even

death. Operate this equipment only inthe open air where

adequate ventilation is available.

• WARNING: Engine exhaust from this product contains

chemicals, known, in certain quantities, to cause cancer,

birth defects, or other reproductive harm.

•Gasoline is highly FLAMMABLE and its vapors are EX-

PLOSIVE. Do not permit smoking, open flames, sparks

or heat in the vicinity while handling gasoline. Avoid

spilling gasoline on a hot engine. Allow unit to cool for 2

minutes before refueling. Comply withati laws regulating

storage and handling of gasoline.

•Locate this pressure washer in areas awayfrom combus-

tible materials, combustible fumes or dust.

•The high pressure equipment is designed to be used with

Sears authorized parts only. If you use this equipment

with parts that do notcomply withminimum specifications,

the user assumes all risks and liabilities.

=Some chemicals or detergents may be harmful if inhaled

or ingested, causing severe nausea, fainting orpoisoning.

The harmful elements may cause property damage or

severe injury.

•Do not allow CHILDREN to operate the Pressure Washer

at any time.

PREPARATION:

•Operate engine only at governed speed. Running the

engine at excessive speeds increases the hazard of

personal injury. Do not tamper with parts which may

increase or decrease the govemed speed.

• Do not wear loose clothing, jewelry or anything that may

be caught in the starter or other rotating parts.

• Before starting the Pressure Washer in cold weather,

check all parts of the equipment and be sure ice has not

formed there.

• Units with broken or missing parts, or without protective

housing or covers should NEVER be operated.

•The muffler and air cleaner must be installed and in good

condition before operating the Pressure Washer, These

components act as spark arrestors ifthe engine backfires.

•Check the fuel system for leaks or signs of deteriorat{on

such as chafed or spongy hose, loose or missing clamps

or damaged tank or cap. Correct all defects before oper-

ating the Pressure Washer.

OPERATION:

•Do not spray flammable liquids.

•Never aim the gun at people, animais or plants.

•Never allow any part of the body to come in contact with

the fluid stream. DO NOT come in contact with a fluid

stream created by a leak in the high pressure hose.

e High pressure stream of fluid that this equipment can

produce can pierce skin and its underlying tissues, teed-

ing to serious injury and possible amputation.

•High pressure spray can cause paint chips or other par*

ticles to become airborne and fly at high speeds.

=Always wear eye protection when you use this equipment

or when you are in the vicinity where the equipment is in

use.

• Operate the pressure at no more than the PSI fluid

pressure rated for your pressure washer.

•Never move the machine by pulling on the high pressure

hose. Use the handle provided on the top of the unit.

=Always be certain the spray gun, nozzles and accessories

are correctly attached.

•Never use aspray gun which does not have a trigger lock

or trigger guard in place and in working order.

• Use a respirator or mask whenever there is a chance that

vapors may be inhaled. Read all instructions with the

mask so you are certain the mask wilt provide the neces*

sary protection against inhaling harmful vapors.

=High pressure spray may damage fragile items including

g!ass. Do not point spray gun at glass when in the jet

spray mode.

=Keep the hose connected to machine or the spray gun

white the system is pressurized. Disconnecting the hose

while the unit is pressurized is dangerous.

•Hold the spray gun firmly in your hand before you start

the unit. Failure to do so could result in an injury from a

whipping spray gun. Do not leave the spray gun unat-

tended while the machine is running.

• The cleaning area should have adequate slopes and

drainage to reduce the possibility of a fall due to slippery

surfaces.

•Keep water sprayaway from efectric wiring ortatal electdc

shock may result.

•Do not adjust unloader valve to a pressure In excess of

machine rating.

oDo not secure trigger gun in the pull-back (open) position.

=Do not by-pass any safety device on this machine.

=Do not leave trigger closed for more than 5 minutes with

engine running. This could damage the pump.

• The muffler and engine heat up during operation and

remain hot immediately after shutting it down. Avoid

contact with a hot muffler or engine or you could be

severety burned.

MAINTENANCE AND STORAGE:

= Operate and store this unit on a stable surface.

=High pressure hose can develop leaks from wear, kinking,

abuse, etc. Water spraying from a leak is capable of

injecting material into skin. Inspect hose each time before

using it. Check aU hoses for cuts, leaks, abrasions or

bulging of cover, or damage or movement of couplings. If

any of these conditions exist, replace hose immediately.

Never repair high pressure hose. Replace'it with another

hose that meets minimum pressure rating of your pres-

sure washer,

t_Ik LOOK FOR THIS SYMBOL TO POINT OUT iMPORTANT

SAFETY PRECAUTIONS. IT MEANS "ATTENTION!!! BE-

COME ALERT!!! YOUR SAFETY IS INVOLVED."

CONGRATULATIONS on your purchase of a Sears Crafts-

man high pressure washer. It has been designed, engi-

neered and manufactured to give you the best possible

dependability and performance.

_hould you experience any problem you cannot easily

=,medy, please contact your nearest Sears Service Cen-

t.r/Department or call the 1-800 number listed on the front

.)f this manual. We have competent, well-trained techni-

cians and the proper tools to service or repair this unit,

Please read and retain this manual. The instructions will

enable you to assemble and maintain your high pressure

washer properly. Always observe the "SAFETY RULES."

MODEL

NUMBER 580.751651

SERIAL

NUMBER

DATE OF

PURCHASE

THE MODEL AND SERIAL NUMBERS WILL BE

FOUND ON A DECAL ATTACHED TO THE PRES-

SURE WASHER.

YOU SHOULD RECORD BOTH SERIAL NUMBER

AND DATE OF PURCHASE AND KEEP iN A SAFE

PLACE FOR FUTURE REFERENCE.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod-

uct. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

FoIIow regular schedule in maintaining, caring for and

using your high pressure washer.

• Fol}ow the instructions under "Customer Responsibili-

ties" and "Storage" sections of this Owner's Manual.

PRODUCT SPECiFICATiONS

Pressure Washer Specifications

'#UMP"PRESSURE

FLOW RATE

DETERGENT MIX

DETERGENT RATIO

Adjustable to 2200 psi

39pm

Use undiluted dete_ent

Adjustable to 73:1

WATER SUPPLY

TEMPERATURE Not to exceed 140°F

SUCTION HEIGHT 3 FT, maximum

Engine Specifications

ENGINE MODEL

RATED HORSEPOWER

DISPLACEMENT

SPARK PLUG: Type:

Set Gap To,

GASOLINE CAPACITY

OIL (20 oz. capacity)

SOLID STATE IGNITION

AIR GAP

GN-Series

6.5

190CC

Champion RC12YC

or equivalent

0.030 ineh,,,(o,_,Temm)

1U.S, gallon

SAE 30 weight

0.0125 inch

NOTE: The engine of the pressure washer is equipped with

a spark arrestor muffler, The spark arrestor must be main-

tained in effective working order by the owner/operator` .

In the State of California aspark arrestor is required by law

(Section 4442 of the California Public Resources Code).

Other states may have similar laws, Federal laws apply on

federal lands.

TABLE 0F CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

ACCESSORIES AND ATTACHEMENTS ...................... 5

CONTENTS OF HARDWARE PACK ............................. 6

ASSEMBLY .................................................................. 7-8

OPERATION .............................................................. 9-13

CUSTOMER RESPONSIBILITIES .......................... 14-16 (

SERVICE AND ADJUSTMENTS .................................. 177

STORAGE .................................................................... 18I

TROUBLESHOOTING .................................................. 19 _

REPLACEMENT PARTS ......................................... 20-26

WARRANTY ................................................................. 27

-A-

Air Cteaner ............. 9,16

Assembly

Removingfrom Cation ......... 7

Tools Required ............... 7

Set Up.................... 7-8

-B-

Before Starting ......... 11-12

-C-

Customer Responsibilities

Statement................... 3

Schedule................ 14-16

ChangingOil................ 15

Checking Oil Level ........... 15

General Recommendations .... 14

Pressure Washer ............ 14

Pump ..................... 15

ReplaceSpark Plug .......... 16

ServiceAir Cleaner ........... 16

SparkArrestor............... 18

-E-

Engine Speed ............ 17

Gun and Wand Assembly... 8,9

-H-

Hardware Pack ............ 6

High Pressure Hose ....... 6.8

-L-

Low Oil Pressure System ... 13

-M-

Maintenance

Engine.................... 15

Pump..................... 15

-O-

Oil, Engine ............. 3,11

Operation

Detergent Application........ 11

Stopping................... 10

To Start Engine ............. 12

ToTum On Washer.......... 12

To Use .................... 10

-p-

Pressure Regulator ........ 10

-R-

Repair Parts ........... 20-26

-S-

Safety Latch ............. 12

Safety Rules .............. 2

Service and Adjustments. 17-18

Storage ................. 18

Engine .................... 18

Pressure Washer Pump ....... 18

-T-

Troubleshooting .......... 19

-V-

Valve, thermal relief ....... 13

-W-

Warranty ................ 27

ACCESSORIES AND ATTACHMENTS

These accessories and attachments were available when the high pressure washer was purchased. They are also

vailable at most Sears retail outlets and service centers. Most Sears stores can order these items for you when you

,_rovide the model number of your high pressure washer. Some of these accessories may not apply to your pressure

asher.

FLOOR/SIDING

BRUSH KIT

-i

ROTATING BRUSH

KIT

1/4" I,D, 25 ft, EXTENSION

HOSE

HIGH PRESSURE

HOSE QUICK CON-

NECT KIT

ACCESSORY

QUICK CONNECT

TURBO HEAD

t800 PSi (max.)

UTILITY BRUSH KIT

18"STAINLESS

STEEL EXTENSION

3/8" I,D. 50 ft. EXTENSION

HOSE

HIGH PRESSURE

HOSE TO HOSE

COUPLING

-L=_

ELECTRIC TURBO

NOZZLE

ANGLE EXTENSION

KIT

ACCESSORY

QUICKCONNECT

STARTER KIT

TURBO HEAD

2200 and2500 PSI (max.)

CHEMICALINJECTION

FOAMER

PRESSURE

GAUGE

GARDEN HOSE

QUICK CONNECT

WiTH 2 ADAPTORS

,,,,,,,,,. ,,

MULTI*PUR- DECK WASH VEHICLFJBOAT DEGREASER

POSE/HOUSE WASH

WASH

Main Unit

CONTENTS OF HARDWARE PACK

Parts packed separately in carton

Parts Carton

Guide Handle Assembly (packed in flat carton)

Owner's Manual

(

Parts packed in Parts Carton

High Pressure

Hose

Wire Support

Wheels

(2) Push Nuts- 1/2"

Detergent Pickup

Tube and Filter (2) Support Legs

Nozzle Cleaner

Kit Vinyl Cap

Oil Fill Cap/Breather

Quick-Connect

Motor Oil

Adjustable Nozzle

Parts packed in carton shown full size

(2) Axle Pins

lllI!II!fl!lllllltlttttlltllliiiitiB

2) Hex Head Capscrews- M8 x 40mm

tlttlllllNllll!ll

4) He× Head Cap_mws - M8 × 20ram

(2) Washers - #10

(6) FlangeNuts-M8

(2) Self-drillingCapscrews- #10-16

(2) JAM Nuts-5/8"

(2) Washers -M8

(2) Washers - M12

(2) LockWashers - 5f(

ASSEMBLY

Read these instructions and Operator's Manual in its en-

tirety before you attempt to assemble or operate your new

high pressure washer. Your high pressure washer has, for

he most part, been assembled at the factory, except those

)arts left unassembled. Before you can operate your new

high pressure washer, you must assemble the wheel kitand

properly connect the high pressure hose.

IF YOU HAVE ANY PROBLEMS WITH THE ASSEMBLY

OF YOUR PRESSURE WASHER, PLEASE CALL THE

PRESSURE WASHER HELPLINE AT 1-800-222-3136.

TOOLS REQUIRED FOR ASSEMBLY

•Mallet

•2 adjustable wrenches OR the following wrenches:

•5/16" (8mm) combination wrench

• 1/2" (13ram) combination wrench

,, 5/8" (16ram) combination wrench

,, 11/16" (18mm) combination wrench

,, 7/8" (22mm) combination wrench

,1 15/16" (24mm) combination wrench

TO REMOVE PRESSURE WASHER FROM

CARTON

Remove two boxes marked "PARTS INSIDE" and re-

move the parts contained in both boxes.

Remove unit with one hand under pump and one hand

under recoil starter.

Refer to Page 6, "Contents of Hardware Pack" for an

illustrated listing of all the items included with your pressure

washer. Become familiar with each piece before assem-

bling the pressure washer. Check all contents against the

illustrations on Page 6. If any parts are missing or dam-

aged, call the Pressure Washer Helpline at 1-800-222.

3136.

HOW TO SET UP YOUR PRESSURE WASHER

TO INSTALL THE WHEEL KIT

Installing the wheel kit requires the tools listed, the guide

handle and items included in the parts carton.

•Prop up the engine end of the main unit. This will allow

you to slip each axle pin into the holes provided on the

side of the base (Fig. 1).

JAM NUT

AXLE

REVERSEANGLE

Installing the Guide Handle

GUIDE

HANDLE

CAPSCREW

WASHER \,

CAPSCREW

WIRE SUPPORT

WHEEL

HG. 1

PUSHNUT

•With the axle pin inserted inside the base, grip the end

of the axle pin as shown with an adjustable or 15/16"

combination wrench. This will keep the axle from spin-

ning as you fasten the axle to the base with a 5/8" lock

washer, a 5/8"-18 JAM nut, and an M 12 flat washer.

t Place wheels on the axles so the valve side of hub is

facing outward.

its axle p push nut•Retain each wheel to in by tapping a

onto end of axle with amalle t.

oAttach support legs to base as shown in Fig. 2 with M8

x 20mm hex head capscrews and flange lock nuts.

Tighten with 13mm or 1/2-inch wrench on each fas-

tener. Be sure tegs are straight when you are finished.

Attach the guide handte to the base as shown in Fig. 2

with two M8 x 40mm hex head capscrews, two M8

washers and two flange nuts.

Installing Support Legs

NUT

HEX NUT

SUPPORT LEG

FIG.2

ASSEMBLY

•Attach wire support to two lower holes in guide handle

with #10 self-drilling screws and # 10 fiat washers (Fig.

3). The hose minder should be to the left and gun holder

to the ri_ht. Be sure loop of support is pointing upward.

Place vmyt cap onto gun holder. •

VINYL CAP I

GUIDE

/HANDL_

WIRE

SUPPORT

FIG.3

TO ASSEMBLE REMAINING COMPONENTS

IMPORTANT: YOU MUST ASSEMBLE WAND AND AT-

TACH ALL HOSES BEFORE YOU START ENGINE.

STARTING ENGINE WITHOUT ALL HOSES CON-

NECTED AND WATER SUPPLIED WILL DAMAGE

PUMP,

• Remove cap from top of

pump and insert oil fill

cap attached to other

end of yellow waming

tag, •

FIG. 4

Screen in water inlet for cleanliness and inspect Inlet

Screen on female connector. Reattach male connector

to water inlet and attach female connector to garden

hose.

Unravel high pressure hose, remove protective cap

from end of hose and check other end of hose to see

that threads are properly covered with teflon tape. If

tape is not properly applied, reapply it so threads are

fully covered. The tape seals the connection from hose

to gun and wand assembly.

Attach fitting with teflontape to gun and wand assembly

(Fig. 6). You may want to spin gun. Tighten with adjust-

able wrench to keep hose from twisting.

FIG. 6

Attach the other end of the high pressure hose to high I

pressure fitting on pump (Fig. 7). Tighten with adjust-

abte wrench.

DETERGENT PICKUP TUBE

HIGH PRESSURE

HOSE

Included with this unit is a Quick-Connect fitting you

attach to Water Inlet on pump, The quick-connect

includes two parts -- a Male Connector factory-in-

stalled on water inlet and a Female Connector (Fig. 5).

Remove male connector to inspect Intake Supply

INTAKE SUPPLY OPENING

_R'AKESUPPLY FILTER

MALE

FIG. 5

FEMALECONNECTOR

INLET SCREEN

FIG. 7

,, Attach Detergent Pickup Tube and Filter as shown in

Fig. 7.

o To attach the adjustable nozzle, refer to Operation

section, Fig. 9,

CHECKLIST

• Check that fasteners you used to install wheels and

handle are tight. Vibration during operation may

loosen fasteners that are not tight enough,

• Check for proper hose connections (high pressure and

water supply) and for tight connections and that there

are no kinks, cuts, or damage to the high pressure

hose.

o Provide proper water supply (not to exceed 140°F).

• Be sure to read "Safety Rules" and "Operation" se_

tions before using the pressure washer,

OPERATION

KNOW YOUR HIGH PRESSURE WASHER

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR HIGH PRESSURE WASHER.

Compare the illustrations with your high pressure washer to familiarize yourself with the locations of various controls and

adjustments. Save this manual for future reference.

WIRE SUPPORT FOR

GUN AND HOSE STORAGE

DETERGENT PICKUP TUBE

AND FILTER OIL FILL OPENING

MUFFLER

ENGINE ON-OFF

GUN AND WAND

ASSEMBLY

STARTER

HIGH PRESSURE OUTLET

GUIDE HANDLE

PRESSURE

REGULATOR

PUMP

tNL:_T SCRE_

QUICK-CONNECT

FIG. 8

PUMP n Develops high pressure.

PRESSURE REGULATOR -- Allows you to adjust the

pressure of the outlet stream.

ENGINE ON-OFF CONTROL -- Sets engine in starting

mode for recoil starter; turns OFF running engine.

RECOIL STARTER -- Used for starting the engine manu-

ally.

AIR CLEANER - Dry type filter element limits the amount

"f dirt and dust that gets in the engine.

HIGH PRESSURE HOSE

GUN AND WAND ASSEMBLY--Controls the application

of water onto cleaning surface with trigger device, Includes

safety latch.

INTAKE SUPPLY FILTER -- Filters inlet water supply.

DETERGENT PICKUP TUBE AND FILTER -- Mixes water

and detergent in outlet water flow.

HIGH PRESSURE OUTLET R Connection for high pres-

sure hose.

QUICK-CONNECT -- Easy connection for intake water

supply.

OPERATION

HOW TO USE YOUR WASHER

IF YOU HAVE ANY PROBLEMS OPERATING YOUR

PRESSURE WASHER, PLEASE CALL THE PRESSURE

WASHER HELPLINE AT 1-800-222-3136.

STOPPING YOUR PRESSURE WASHER

.First, move engine RUN/STOP switch to "STOP" posi-

tion (Fig, 9).

FIG.9

, Simply shutting OFF engine will not release pres-

sure in the system. Pull the trigger on the spray wand

assembly to relieve the pressure in the hose.

NOTE: A small amount of water will squirt out when you

release the pressure.

SPRAY NOZZLES

Your highpressure washer comes equipped with an adjust-

able nozzle (Fig. 10) or you can order the optional turbo

nozzle (Fig. 11). Attach either nozzle as shown in Fig, 10

and HAND TIGHTEN the plastic knob,

HOW TO USE ADJUSTABLE NOZZLE

,_ WARNING: NEVER ADJUST SPRAY PATTERN

WHEN SPRAYING, NEVER PUT HANDS IN FRONT

OF SPRAY NOZZLE TO ADJUST SPRAY PAT-

TERN.

ADJUSTAB_ .=NOZZLE OPTIONAL TURBO NOZTLE

FIG. 10 FIG. 11

With the adjustable nozzle you can adjust the spray pattern

to be either high pressure or low pressure. You can also

adjust the spray so it is concentrated in astream pattern or

expanded into a fan pattern. Use this nozzle to apply

detergent.

=Push the nozzle attachment forward when you wish to

adjust the spray to low pressure mode (Fig. !2). Push

the nozzle backward to achieve high pressure.

•Twisting the nozzle adjusts the spray pattern from a

narrow stream to an expanded stream.

You can also adjust the pressure by turning the pressure

control knob (Fig. 13) to the desired pressure setting.

Turning this knob all the way clockwise produces the high-

est pressure. Do not unscrew the pressure control valve,

more than 3 turns, it will come off,

DECRF__..ASEPRESSURE

FIG. 13

NOZZLE IN HIGH

PRESSURE MODE

PUSH NOZZLE FORWARD FOR

LOW PRESSURE MODE AND DE-

TERGENT APPLICATION

TWIST NOZZLE TO

EXPAND SPRAY

TWIST NOZZLE TO NARRC_w_'/

SPRAY STEAM

FIG. 12

OPERATION

APPLIYiNG DETERGENT WITH ADJUSTABLE

NOZZLE

IMPORTANT: USE SOAPS DESIGNED SPECIFICALLY

--OR PRESSURE WASHERS. HOUSEHOLD DETER-

3ENTS COULD DAMAGE THE PUMP.

IMPORTANT: YOU MUST A'I-I'ACH ALL HOSES BE-

FORE YOU START THE ENGINE. STARTING THE EN-

GINE WITHOUT ALL THE HOSES CONNECTED WILL

DAMAGE THE PUMP.

Pressure washers are useful cleaning tools designed to

clean almost any surface in two easy steps.

• The first step involves applying an appropriate deter-

gent/solvent solution to penetrate and loosen grime.

The detergent is applied at low pressure to avoid

splashing, overspraying and waste. Leavethe solution

on surface for 3to 5 minutes to allow solution to worK.

= The second step involves cleaning the surface you

have prepared with the pressure washer and then

rinsing it clean.

To apply detergent follow these steps:

Prepare your detergent

solution as required by

your job.

Place small filter of the

clear, detergent syphon-

ing tube into the deter-

gent container (Fig. 14).

Set nozzle to low pres-

sure mode. Detergent is

not siphoned in the high

pressure mode (Fig. 12). FIG. 14

INCREASE

MIXTURE

•Start washer and apply

detergent to a dry sur-

face, starting from the

bottom and working up.

o Adjust the concentration

of detergent by turning

the knob on the deter-

gent injector (Fig. 15).

= To stop flow of deter-

gent, turn knob clock-

wise, remove filter from FIG. 1S

detergent or set nozzle

to high pressure.

NOTE: Detergents are most effective when applied to a dry

surface.

PRESSURE WASHING/RINSING

WARNING: BE EXTREMELY CAREFUL IF YOU

MUST USE PRESSURE WASHER FROM LADDER,

SCAFFOLDING OR ANY OTHER RELATIVELY UN-

STABLE LOCATION. PRESSURE IN A RUNNING

WASHER BUILDS IN THE WAND AS YOU CLIMB.

WHEN YOU PRESS THE TRIGGER, THE RECOIL

FROM THE INmAL SPRAY COULD FORCE YOU

TO FALL, OR IF YOU ARE TOO CLOSE TO THE

CLEANING SURFACE, HIGH PRESSURE COULD

FORCE YOU OFF CLIMBING APPARATUS.

o Hbok up water supply (Fig. 16) and turn ON water.

o NOTE: Be sure female quick-connect is installed prop-

erly onto male connector.

QUICK-CONNECT

WATER SUPPLY

FIG, 16

• Adjust nozzle to select high pressure mode.

NOTE: Detergent will not flow when in the high pressure

mode.

• Start washer and work from the top of the surface to

the bottom.

NOTE: The high pressure mode is most effective when the

tip of the wand is held between 8 inches to two feet from

the surface being cleaned.

HOW TO USE OPTIONAL TURBO NOZZLE

•The optional rotating turbo nozzle, inessence, expands

the area of the high pressure stream.

oYou cannot adjust the spray pattern with this nozzle,

=You cannot apply detergent with this nozzle.

BEFORE STARTING THE ENGINE

To operate the engine you will need the following:

ENGINE OIL

IMPORTANT: ANY ATTEMPT TO CRANK OR START

THE ENGINE BEFORE IT HAS BEEN PROPERLY SERV-

ICED WITH THE RECOMMENDED OIL RESULTS tN AN

ENGINE FAILURE,

A 20 oz. bottle of SAE 30 weight oil is included in the parts

carton.

NOTE: When adding oil to the engine crankcase in the

future, use only high quality detergent oil rated with API

service classification SC, SD, SE, SF, SG rated SAE 30

weight. Use no special additives. Select the oil's viscosity

grade according to your expected operating temperature.

ii ii i iiiiiii l

colder 32°F warmer

5W30 | SAE30

Although multiwiscosity oils (5W30, t0W30, etc.) improve

starting in cold weather, these multi-viscosity oils will result

in increased oil consumption when used above 32°F.

Check your engine oi! level more frequently to avoid possi-

ble damage from running low on oil. Oil sump capacity is

20 ounces.

OPERATION

ADD ENGINE OIL:

* Place pressure washer on a level surface and remove

one of the yellow Oil FillCaps (Fig, 17) and add engine

oil from the enclosed bottle unttl level is at point of

overflowing. Check engine oil level before starting

each time thereafter. If oit level is below point of

overflowing, fill to proper level. Crankcase oil capacity

is about 620ml or 21 fluid ounces,

AND OPENING

FIG, 17 ...........

CAUTION: ANY ATTEMPT TO CRANK OR START

THE ENGINE BEFORE IT HAS BEEN PROPERLY

• SERVICED WITH THE RECOMMENDED OIL RE-

SULTS IN AN ENGINE FAILURE.

ADD GASOUNE:

ALWAYSALLOWROOMFORFUELEXPANSION.

!_lb WARNING: NEVER FILL FUEL TANK INDOORS. I

NEVERFiLLFUELTANKWHENENGINEiSRUN-I

NINGORHOT.DONOTLIGHTACIGARETTEORI

SMOKE WHEN FILLING FUEL TANK.

•Use regular UNLEADED gasoline with the pressure

washer engine. Regular leaded gasoline may also be

used if UNLEADED is not available. Fuel tank capacity

is I U.S. gallon.

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM

DEPOSITS FROM FORMING tN ESSENTIAL FUEL SYS-

TEM PARTS SUCH AS THE CARBURETOR, FUEL FIL-

TER, FUEL HOSE OR TANK DURING STORAGE. ALSO,

EXPERIENCE INDICATES THAT ALCOHOL-BLENDED

FUELS (CALLED GASOHOL OR USING ETHANOL OR

METHANOL) CAN ATTRACT MOISTU RE WHICH LEADS

TO SEPARATION AND FORMATION OF ACIDS DURING

STORAGE, ACIDIC GAS CAN DAMAGE THE FUEL SYS-

TEM OF AN ENGINE WHILE IN STORAGE, TO AVOID

ENGINE PROBLEMS, THE FUEL SYSTEM SHOULD BE

EMPTIED BEFORE STORAGE OF 30 DAYS OR

LONGER. SEE "STORAGE" ON PAGE 18. NEVER USE

ENGINE OR CARBURETOR CLEANER PRODUCTS IN

THE FUEL TANK OR PERMANENT DAMAGE MAY OC-

CUR.

•Clean area around fuel fill cap, remove cap.

,, Add =UNLEADED" regular gasoline, slowly, to fuel I

tank.

• Install fuel cap and wipe up any spilled gasoline.

TO TURN ON WASHER

• Attach one end of a garden hose to a cold water source.

Water supply should not exceed ! 40°F (55°C).

• Check that high pressure hose is attached to pump

outlet and that water supply is attached to pump inlet.

• Turn ON water.

• Press trigger on gun and wand assembly to force air

from high pressure hose.

•Start engine according to "TO START THE ENGINE."

TO START THE ENGINE

IMPORTANT: DO NOT RUN PUMP WITHOUT THE

WATER SUPPLY CONNECTED AND TURNED ON.

,, Start, store and fuel the unit in a level position.

• Open fuel shut-off valve.

Press trigger on pressure washer wand to relieve high

pressure and/or purge the inlet hose of air.

,, Adjust safety latch on spray gun to the ON position.

This disables the trigger so you cannot inadvertently

actuate a high pressure spray (Fig. 18).

TRIGGER _ _ t'J t\\

t OFF

FIG. 18

*Locate the Run!Stop switch (Fig. 19 on Page 13) next

to the engine cylinder head and set it to RUN.

o Close the choke to FULL position (Fig. 20 on Page 13)

by sliding it to far positionin direction indicated by arrow

on air cleaner housing.

t Turn pressure control knob counterclockwise, two

turns from maximum pressure.

eGrasp the starter grip and pull slowly until you feel

resistance. Then pull rapidly.

= When engine starts, move choke lever to "RUN" posi-

tion. If engine fails to start, move choke lever to "RU__

position and pull starter rope (maximum 2 pulls). •

(

.If engine fails to start, repeat the previous two stepsr_

(

FULL

FIG. 19

OPERATION

SENSING LOW PRESSURE

RUN

FIG. 20

- Once engine has started, place Safety Latch in OFF

position.

•Press trigger on gun and wand assembly. Water

should spray out the nozzle.

• Adjust nozzle for correct pressure and spray angle.

You can also turn the pressure control knob to your

desired pressure setting.

•Your pressure washer is ready to use.

IMPORTANT: AN INTERNAL THERMAL RELIEF VALVE

HAS A MAXIMUM TEMPERATURE SETTING OF 140°F

(60°C). IF YOU RUN THE PUMP FOR 5 MINUTES WITH-

OUT PRESSING THE TRIGGER ON THE SPRAY GUN,

1/2 TO 1 OUNCE OF WATER iS RELEASED THROUGH

THE VALVE TO COOL THE UNIT. THE SMALL AMOUNT

OF WATER WILL DRIP OUT THE BOTTOM OF PUMP.

LOW OIL PRESSURE SHUTDOWN SYSTEM

The engine is equipped with a low oil pressure sensor that

shuts down the engine automatically when the oil pressure

drops below 6 psi. If the engine shuts down by itself and o

the fue! tank has enough gasoline, check engine oil level.

TIAL STARTUP

delay built in the shutdown system allows oil pressure to

_ldduring starting. The delay allows the engine to run for

out 10 seconds before sensing oil pressure.

If the system senses tow oil pressure during operation, the

engine shuts down. As the system shuts down, the low oil

light comes ON. However, once the engine has stopped

rotating, this light will go OFF. See Fig. 21 for schematic.

_E_;SURE _ FGRN_-I Oi I [

L_;D L L _ -

i _ HO_"JLg

_tlG GRN

RUN 0

.LuG J _.

CNO.

)G_£1"(())_

FIG. 21

RESTARTING

If you try to restart the engine within 10 seconds after it

shuts down, the engine may NOT start. The system needs

5 to 10 seconds to reset,

if you do restart the engine after such a shutdown and

have not corrected the low oil pressure, the engine

runs for about 10 seconds as described above and then

stops,

SIPHONING

We recommend that you DO NOT siphon your water sup-

ply. Connect only to household water supply.

TIPS

•Initially clean an area and then check the surface for

damage. If no damage is found, you can assume it is

okay to continue cleaning. Detergents work best when

applied to dry surface.

o For most effective cleaning, keep spray nozzle be-

tween 8 to 24 inches of cleaning surface.

• Allow the detergent to soak in between 3-5 minutes

before washing and rinsing.

• For cleaning, start at lower portion of area to be washed

and work upward, using long, even overlapping

strokes.

• For rinsing, push the nozzle sleeve to high pressure

and wait for detergent to clear. Start at the top of area

to be rinsed, working down with the same action as for

cleaning.

Never use the garden hose inlet to siphon detergent or

wax.

If you get the spray nozzte too close, especially using

high pressure mode, you may damage the cleaning

surface.

If you have the spray nozzle too far away the cleaning

will not be as effective.

Do not get closer than 6 inches when cleaning automo-

bile tires.

CUSTOMER RESPONSIBILITIES

MAINTENANCE SCHEDULE

RLL INDATESASYOUCOMPLETE

REGULARSERVICE

Every25

Before Hoursor

MAINTENANCE TASK EachUse Yearly

PRESSURE WASHER

Check/cleaninletfilter andscreen XV

Checkhighpressurehose. X

Checkdetergenthose. X

Checkgunand wandfor leaks. X

Checkpumpoil. •

Purgepumpof airandcon_nirnents _X ,

ENGINE

Check oillevel. X

Changeengine oil. •X*

Retorquehead bolts. X

Serviceair cleaner. X**

Clean/replacesparkplug.

Clean sparkarrestorscreen.

Preparefor storage.

HOURLY OPERATING INTERVAL

Every50 Every 100

Hoursor Hoursor

Yeady Yeady

SERVICE DATES

Prepare unitfor storageif it isto remain idle

longer than30 days

V Cleanif dogged. Replaceifperforatedortorn. tChangeoilafterfirst8 hours,thenafterevery50 hours.

*Change, scoam'when oporati_,g u_texheavyloadorhighambi_nt temperature. _* Cle_anrao_oft_n_m6vrdustyconditionsorwhenalrborncdebrisls pr_se_

GENERAL RECOMMENDATIONS PRESSURE WASHER MAINTENANCE

The warranty of the high pressure washer does not cover

items that have been subjected to operator abuse or neg-

ligence. To receive full value from the warranty, operator

must maintain high pressure washer as instructed in this

manual.

Some adjustments will need to be made periodically to

properly maintain your high pressure washer.

All adjustments in the Service and Adjustments section of

this manual should be made at least once each season.

Once a year you should replace the spark plug and

clean or replace the air filter and check the gun and

wand assembly for wear. A new spark plug and clean

air filter assure proper fuel-air mixture and help your

engine run better and last longer.

BEFORE EACH USE

• Check engine oil level.

• Check water inlet filter and quick-connect screen for

damage.

• Check high pressure hose for leaks.

tCheck detergent inlet hose and fitter for damage.

=Check gun and wand assembly for leaks.

• Purge pump of air and contaniments.

Check and Clean Inlet Supply Filter and Inlet Screen:

Remove quick-connect and examine inlet screen on the

female connector and filter on pump inlet fitting. Clean if

either is clogged or replace if either is tom.

Check High Pressure Hose: High pressure hose can

develop leaks from wear, kinking, abuse. Inspect hose

each time before using it. Check for cuts, leaks, abrasions

or bulging of cover, or damage or movement of couplings.

If any of these conditions exist, replace hose immediately.

A DANGER:WATER SPRAYINGFROM A LEAK IS CA- I

PABLE OF INJECTINGMATERIALINTOSiON.NEVER [

REPAIR HIGH PRESSURE HOSE. REPLACE WITH

HOSETHATMEETSMINIMUMPRESSURERATINGOF

YOURPRESSUREWASHER,

Check Detergent Hose: Examine the filter on the deter-

gent hose and clean if clogged, Hose should fit tightly on

barbed fitting. Examine hose for leaks or tears. Replace

the filter or hose if either is damaged.

Check Gun and Wand: Examine hose connection to gun

and make sure it is secure. Test trigger by pressing it and

making sure it springs back into place when you release it.

Put safety latch in ON position and test trigger. You shoulF

not be able to press trigger.

Check Pump Oil: Refer to PUMP MAINTENANCE fQ_

information.

CUSTOMER RESPONSIBILITIES

Purge Pump of Air and Contaniments:

To remove the air from the pump, follow these steps:

,Set up the pressure washer as described in the AS-

SEMBLY section and connect the water supply.

Remove the nozzle attachment from the gun.

•Pull the trigger on the gun and hold.

To remove the contaniments from the pump, follow these

steps:

•Set up the pressure washer as described in the AS-

SEMBLY section, connect the water supply and start

the engine according to instructions in the OPERA-

TION section.

•Remove the nozzle attachment from the gun.

oPull the trigger on the gun and hold.

=When the water supply is steady and constant, you may

refasten the nozzle attachment and stad the pump.

PUMP MAINTENANCE

WARNING: DO NOT A'n'EMPT TO DISASSEMBLE

ATHE PUMP. WITHOUT THE PROPER TECHNIQUE,

AI"FEMPTING TO DISASSEMBLE PUMP MAY

CAUSE PERSONAL INJURY. FOR SERVICE, CON-

SULT A SEARS AUTHORIZED SERVICE CENTER

OR CONTACT YOUR PLACE OF PURCHASE.

CHANGING ENGINE OIL

oChange oil after first 8 hours of operation. Change oil

every 50 hours thereafter, tf you are using your pres-

sure washer under extremely dirty or dusty conditions,

or in extremely hot weather, change oil more often.

•Change oil while engine is still warm from running, as

follows:

ACAUTION: DISCONNECT SPARK PLUG WIRE i

FROM SPARK PLUG AND KEEP IT AWAY FROM

SPARK PLUG,

•Clean area around oildrain plug, remove plug and drain

oil completely into asuitable container (Fig. 23).

OIL DRAIN

PLUG PLUG

CONTAINER

'ump Oil: Change pump oil after first 50 hours of opera-

•_on. Change pump oil every time you change the engine

,il. To change pump oil, follows these steps:

Place a proper container beneath the pump (Fig. 22).

FIG. 23

*When oil has drained, install and tighten the oil drain

plug.

o Remove yellow oil fill plug and insert a clean fill funnel

into plug opening. Fill engine crankcase with recom-

mended oil until oil level is at point of overflowing. Do

not overfill above the point of overflowing. ,&.bout21

ounces (620ml) is required. POUR SLOWLY.

=When engine crankcase is filled to proper level. Install

and tighten oil fill plug.

RETORQUE HEAD BOLTS

After 50 hours of operation, retorque the head bolts for this

GN-Series engine to 4.0 kg/m (29 foot-pounds).

FIG. 22

• Remove the Oil Drain Plug of pump and drain oil into

the container.

• When oil has drained completely, reinstall oil drain

plug.

• Remove pump's oil fill plug, insert funnel and add

recommended SAE 80W-90 oil until level reaches full

mark on gauge located on side of the pump. Capacity

is 5 ounces (150 grams).

•Reinstall the pump's oil till plug.

31GINEMAINTENANCE

NECKING OIL LEVEL

'level should be checked prior to each use or at least

_4ery 5 hours of operation. Keep oil level maintained.

FIG. 24

The torque sequence is A, B, C, D, E (star pattern). See

Fig 24.

CUSTOMER RESPONSIBILITES

SERVICE AIR CLEANER

ACAUTION: NEVER RUN THIS UNIT WITHOUTTHE

ABk COMPLETE AIR CLEANER SYSTEM INSTALLED

ON THE ENGINE. THIS COULD RESULT IN PRE-

MATURE WEAR TO THE ENGINE.

Your engine will not run propedy and may be damaged if

you run it using a dirty air cleaner.

Clean or replace the air cleaner paper filter (Fig. 25) once

every 25 hours of operation or once a year. whichever

comes first, Clean or replace more often if operating under

dusty or dirty conditions. Clean foam pre-filter every 25

hours of operation or sooner under dusty conditions,

CLEANER

FIG. 25

CLEAN/REPLACE SPARK PLUG

Change the spark plug every 100 hours of operation or

once each year, whichever comes first. This will help your

engine to start easier and run better. Replace with Cham-

pion RC12YC or equivalent type spark plug. Set spark plug

gap 0+030 inch (0.76mm).

CLEAN SPARKARRESTORSCREEN

The engine exhaust muffler has a spark arrestor screen.

Inspect and clean the screen every 100 hours of operation

or once each year, whichever comes first.

,_ WARNING: LET THE MUFFLER COOL BEFORE

WORKING ON IT, CONTACT WITH AHOT MUF-

FLER OR ENGINE CAN CAUSE SEVERE BURNS,

lSPARK

To clean or replace foam pre-fitter:

=Remove air cleaner cover, then foam pre-filter,

=Wash pre-filterin soap water. Squeeze pre-cleaner dry

in clean cloth (DO NOT TWIST).

+Clean air cleaner cover before installing it.

To clean or replace paper air filter:

+Remove air cleaner cover; then remove foam pre-filter

(service if necessary) and remove paper filter.

. Clean air filter by tapping it gently on a solid surface, tf

the filter is too dirty, replace it with a new one. Dispose

of the old filter properly,

+Clean air cleaner cover then insert pre-filter into cover.

Next insert new paper filter into cover to hold pre-filter

in place and assemble all of them to the base of the air

cleaner.

FIG. 26

NOTE: If you use your pressure washer on any forest-cov-

ered, brush-covered or grass-covered unimproved land, it

must have a spark arrestor. The spark arrestor must be

maintained in good condition by the owner/operator.

Clean and inspect the spark arrestor as follows:

-To remove the muffler guard from the muffler, remove

the three screws that connect the guard to the muffler

bracket (Fig. 26).

+ Remove four screws that attach the spark arrestor

screen.

•Inspect screen and replace if torn, perforated or other-

wise damaged. DO NOT USE adefective screen. If

screen is not damaged, clean it with commemial sol-

vent.

Reattach the screen and the muffler guard.

SERVICE AND ADJUSTMENTS

ENGINE SPEED

A CAUTION: ENGINE SPEED WAS PROPERLY AD-

JUSTED AT THE FACTORY AND SHOULD RE-

QUIRE NO ADDITIONAL ADJUSTMENT. DO NOT

ATTEMPT TO CHANGE ENGINE SPEED. IF YOU

BELIEVE THE ENGINE IS RUNNING TOO FAST OR

TOO SLOW, TAKE YOUR PRESSURE WASHERTO

SEARS AUTHORIZED SERVICE CENTER FOR RE-

PAIR AND ADJUSTMENT, CHANGING ENGINE

GOVERNED SPEED WILL VOID ENGINE WAR-

RANTY.

Your pressure washer runs at aconstant speed. This

constant operating speed is maintained by a mechanical,

flyweight type, fixed speed governor. DO NOT try to adjust

the governed speed setting for the following reasons:

,, High engine speeds are dangerous and increase the

risk of personal injury or damage to equipment.

Low engine speeds impose a heavy load on the engine

when sufficient engine power is not available and may

shorten engine life.

ADJUSTING VALVE CLEARANCE

After the first 50 hours of operation, you should adjust the

valve clearance in the engine.

When adjusting valve clearance, engine should be at room

_.mperature and piston should be at Top Dead Center

, I'DC) of compression stroke (both valves closed). Correct

learance is 0.05-0.1mm. Adjust valve clearance as fol-

ws:

= Loosen the rocker arm jam nut. Use an allen wrench

to turn the pivot ball stud while checking clearance

between the rocker arm and the valve stem with a feeler

gauge (Fig. 27).

,, When valve clearance is correct, hold pivot ball stud

with allen wrench and tighten rocker arm jam nut with

crows foot. Tighten jam nut to 65-85 inch-pounds

torque. After tightening jam nut, recheck valve clear-

ance to make sure it did not change (Fig. 28).

NOZZLE MAINTENANCE

If the nozzle becomes restricted or clogged with foreign

materials, such as dirt, excessive pump pressure may

develop. A partially clogged nozzle can cause a pulsing

sensation during use. This generally is not a pump related

problem, but rather a clogged or partially restricted nozzle.

If the nozzle becomes clogged or partially restricted, imme-

diately clean the nozzle with the kit included with your

pressure washer by following these instructions:

•Shut off the engine and turn off the water supply.

=Separate the wand from the gun.

,, Remove nozzle from the end of the wand using a 2ram

or 5/64 allen wrench (like the one included in the kit).

Use the wire included inthe kit (Fig. 29) or a smallpaper

clip to free the foreign materials clogging or restricting

the nozzle.

ALLEN FEELER

GAUGE

',LOOSEN

JAM NUT

FIG. 27

Tighten jam nut to

65,.85 inch-pounds

_7-10 N-m).

FIG. 28

Insert wireintonozzle andturn back andforth to clearobstruction

FIG. 29

SERVICE AND ADJUSTMENTS

Remove additional debris by back flushing water sup-

ply through wand (Fig. 30). Back flush between 30 to

60 seconds. Turn wand to stream spray and move

nozzle from low to high while flushing.

Reinstall nozzle into the wand. DO NOT overtighten.

Reconnect the wand to the gun

Reconnect the water supply, tum on the water, and

start the engine.

•Test the pressure washer by operating with nozzle in

the high and in the tow position. i

<3;a ,

FIG. 30

STORAGE

AFTER EACH USE

Water should not remain in the unit for long periods of time.

Sediments of minerals can deposit on pump parts and

"freeze" pump action. Follow these procedures after every

use:

Flush detergent hose by placing the injector filter into

a pail of clear water while running Pressure Washer

with nozzle in low pressure mode. Rush until you can

see clear water running through the tube.

Shut off the engine and let it cool, then remove all

hoses.

CAUTION: BE SURETHE THROTTLE LEVER IS IN I

"STOP" POSITION BEFORE YOU CONTINUE. IF 1

YOU STARTTHE ENGINE wrrHOUT THE PROPER I

WATER SUPPLY CONNECTED, YOU CAN DAM-

AGE THE PUMP. t

•Empty the pump of all pumped liquids by pulling recoil

handle about 6 times. This should remove most of the

liquid in the pump.

•Coil the high pressure hose and inspect it for damage.

Cuts in the hose orfraying of it could result in leaks and

loss of pressure. Should any damage be found, replace

the hose. DO NOT attempt to repair adamaged hose

and use it. Replace the hose with the genuine Crafts-

man part.

=Drain water from hose and properly hang it on the wire

support provided on the guide handle.

NOTE: To protect the unit from freezing temperatures, you

can draw windshield washer fluid into the pump by pouring

the washer fluid into a 3-foot section of garden hose con-

NOTE: As always, prepare the pressure washer pump as

you would after each use.

It is important to prevent gum deposits from forming in

essential fuel system parts such as the carburetor, fuel

filter, fuel hose or tank during storage. Also, experience

indicates that alcohol-blended fuels (called "gasohol" or

using ethanol or methanol) can attract moisture which leads

to separation and formation of acids during storage. Acidic

gas can damage the fuel system of an engine while in

storage.

To avoid engine problems, the fuel system should be

emptied before storage of 30 days or longer. Follow these

instructions:

Protect Fuel System: Engines stored over 30 days need(

to be protected or drained of fuel to prevent gum deposits

from forming in fuel system or on essential carburetor parts

,, For engine protection use afuel stabilizer. Mix star_,ze_,

with fuel in fuel tank and run engine for short time to

circulate stabilizer through carburetor.

• If you did use "gasohol', run engine until engine stops

from lack of fuel. Make sure you have water supply to

pump inlet connected and turned ON.

Change Oil: While engine is still warm, drain oil from

crankcase. Refill with recommended grade.

Oil Cylinder Bore: Remove spark plug and pour about 1/2

ounce (15ml) of engine oil into the cylinder. Cover spark

plug hole with rag. Crank slowly to distribute oil.

1_CAUTIONI AVOIDSPRAYFROMSPARKPLUG IHOLE WHEN CRANK,NG ENG,NE SLOWLY.

nected to the inlet adaptor and pulling the recoil handle -

twice.

• Store in a clean, dry area.

i o,o.°STO.,OO

WARNING: NEVER STORE ENGINE WITH FUEL IN I

TANK INDOORS OR IN ENCLOSED, POORLY VEN- I

TILATED AREAS WHERE FUMES MAY REACH AN I

OPEN FLAME, SPARK OR PILOT LIGHT AS ON A

FURNACE, WATER HEATER, CLOTHES DRYER i •

OR OTHER GAS APPUANCEo J

If you do not plan to use the Pressure Washer for more than

30 days, you must prepare the engine for long term storage.

Install spark plug. Do not connect spark plug wire.

OTHER

Do not store gasoline from one season to another.

Replace your gasoline can if your can starts to rust.

Rust and/or dirt in your gasoline will cause problems.

If possible, store your unit indoors and cover it to give

protection from dust and dirt.

Cover your unit with a suitable protective cover that

does not retain moisture.

IMPORTANT: NEVER COVER YOUR PRESSURE

WASHER WHILE ENGINE AND EXHAUST AREAS ARE_

WARM.

TROUBLESHOOTING

CAUSE

1. Nozzle intow pressuremode.

PROBLEM

Pumphas following problems:

failure to producepressure,erratic

pressure,chattering,lossof pressure, 2.

lowwater volume. 3.

10.

!1.

Detergent fails to mix with spray.

Engine runs good at no-lead but "bogs

Enginewill notstart;or starts

and runs rough

, , ,,,,,_,,,,, ,,,,,, .....

Engine shutsdown during operation

Enginelacks power.

-ngine "hunts" orfalters.

12_

Lowregulatorpressure

Water inletis blocked.

Inadequate water supply

Inlet hoseis kinkedor leaking

Cloggedinlethosestrainer.

Detergentline is notsubmerged.

Watersupplyis over 140°F,

Outlethoseis blockedor leaks.

Gun leaks.

Nozzle isobstructed.

Pumpis faulty.

1. Detergentline is notsubmerged.

2, Chemical filter is clogged,

3, Nozzle isin highpressuremode.

4. Chemical adjusteris closed.

Enginespeedis too stow.

CORRECTION

1. Pullnozzle backwardfor high

pressuremode,

2. Adjustregulatorto desiredsetting.

3. Clear inlet

4, Provideadequatewater flow,

5. Straighteninlethose, patchleak.

6. Check andclean inlethosestrainer.

7, Submergedetergent line.

8. Provide coolerwater supply.

9. Clear blocks in outlet hose.

10. Replace gun.

11, Clear nozzle.

12. Contact Sears ServiceDepartment.

1. Insert chemicalline into detergent.

2. Clean or replace filter/detergentline.

3. Push nozzle forward for

low pressure mode.

4. Open chemicaladjuster.

Contact Sears ServiceDepartment.

1. Lowoil level 1. Fillcrankcaseto proper level.

2. Dirtyaircleaner 2. Clean or replaceair cleaner.

3. Out of gasoline. 3. Fillfuel tank.

4, Stale gasoline, 4, Draingas tank; fill withfreshfuel.

5. Sparkplugwire notconnected 5. Connectwireto sparkplug.

to sparkplug

6. Badsparkplug. 6. Replace sparkplug.

7. Waterin gasoline. 7. Draingas tank;fillwithfresh fuel.

8, Overchoking. 8. Openchokefully and crankengine.

9, Excessivelyrichfuel mix'bJre_ 9. Contact Sears Service DepartmenL

10. Intakevalve stuckopenor closed. I0. Contact Sears ServiceDepartment.

11. Enginehaslost compression. 11. Contact Sears ServiceDepartment.

1. Out of gasoline.

2. Lowoil level.

Dirtyair filter.

Choke is opened too soon,

1. Fill fuel tank,

2. Fill crankcaseto proper level,

Replace air filter.

Movechoketo halfwayposition

untilengine runssmoothly.

(/}

::0

,,.aw

(.11

CRAFTSMAN 2200 PSI HIGH PRESSURE WASHER 580.751651 , REPAIR PARTS

ITEM PART NO.

! 90507

295319(3

3 95456

4 96016

5 94944

6 93790

7 96542

8 96865

9 95165

10 93873

11 95963

12 93869

13 23707

14 96430A

15 93871

16 92479

17 40945

18 39414

19 95963

20 75402

21 88521

22 49808

23 25391

24 93728A

25 39253

26 52858

27 22246

28 92339

29 87841

30 57821

31 50190

32 91093

33 92067

34 95908

35 96633

36 86292

DESCRIPTION ITEM PART NO.

6.5 HP Engine with 70mm piston 37 77584

(1 req.) 38 96168

3.0 Gpm Pump (1 req.) 39 95567A

Quick-connect, Male (1 req.) 40 91630

Quick-connect, Female (1 req.) 41 95567

Piston Pivot Shoe (3 req.) 44 94197

O-ring, 2.6 x 114 (1 req.) 45 65852

Rolling Thrust Bearing (1 req.) 46 952!4

8ram Axial Cam (1 req.) 47 96002

Engine Adaptor Shaft (1 req.) 48 95001

M6 Ribbed Lock Washer (6 req.) 49 95963

Front Gun Bracket (1 req.) 50 90878

Bal! Thrust Bearing (1 req.) 51 45764

5/16"-24 x 1" Bolt (4 req.) 52 77395

Engine Adaptor (1 req.) 53 96193

Engine Adaptor Gasket (1 req.) 54 46031C

M8 Ribbed Lock Washer (4 req.) 55 30340

M6-I,0 x 20mm Capscrew (4 req,) 56 90300

M8-1.25 x 35mm Capscrew (4 req.) 57 90299

Mounting Base (1 req.) 59 92535

1/2" Dia. Push Nut (2 req.) 60 40976

2-1/4" x 4" Wheel (2 req,) 61 89476

M12 Flat Washer (2 req.) 62 89712

Jam Nut (2 req.) 63 83083

Axle Pin (2 req.) 64 88688

M8-t.25 x 20mm Capscrew (6 req.) 65 83512

M8-I.25 Flange Nut (12 req.) 67 93887

5/8" Lock Washer (2 req.) 66 94738

Support Leg (2 req.) 69 94994

Shock Mount (2 req,) 70 95454

M8-1.25 x 40mm Screw (2 req.) 72 40945

M8 x 25 Flat Washer (2 req,) 73 93873

Guide Handle (1 req.) 74 96581E

Vinyl Cap (1 req,) 75 93723

Gun And Hose Holder (1 req.) 76 92661

5mm x 20mm Flat Washer (2 req.) 77 51767

#10 Self-drilling Screw (2 req.) 78 95441

DESCRIPTION

Handle Grip(1 req.)

ChemicalInjector Hose (1 req.)

Adjustable Nozzle (1 req.)

3/8" x 25 Ft, Hose Assembly (1 req.)

GunAnd Wand Assembly (1 req.)

Pressure Gauge [optional] (I req,)

SpringClip (1 req.)

Cradle (I req,)

Tank Bushing (4 req.)

M6-1.0 x 21mm Bolt (4req,)

Front Gun Bracket (1 req,)

Fual Cap (1 req.)

M4-0.7 x 8mm Taptite Screw(3 req.)

M6-1.0 Locking Nut (2 req.)

Fuel Shut-offValve (1 req.)

Hose Clamp (4 req.)

1/4" I.D. Fuel Hose (1 req,)

Muffler SupportBracket (1 req,)

M5 x 10ram Screw (11 req.)

Muffler SupportBracket(1 req.)

M8 x 20ram Screw (2 req.)

Exhaust Gasket(1 req,)

Muffler Guard(1 req.)

SparkArrestorScreen(1 req,)

MufflerAssembly(1 req.)

M8-1,25 x 15ram Screw(2 req.)

M16x 1,5 Jam Nut (1 req.)

Bellvitle Washer (1 req,)

Fuel Tank (t req.)

Oil Cap/breather(t req.)

M6-1.0 x 20ram Capscrew(3 req.)

M6 RibbedLockWasher (3 req,)

UntoaderAssembly(1 req.)

SpindleSeat "C1'Ring(I req,)

Nozzle [mvBlue](t req,)

M6 x1x45ram Capscrew (2 req.)

SLEEVE, ENGINE ADAPTOR (1 req.)

21 Drawing No. 97022

t-a

t,J

< <

m,m

-r

¢n

._L

"13

-4

CRAFTSMAN 2200 PSi HIGH PRESSURE WASHER 580.751651 REPAIR PARTS

ITEM PART NO.

1 93871

2 96430-A

3 93869

5 95165

696865

796542

8 93790

9 95386

10 95217

11 96400

12 92479

13 93873

t 4 40945

15 94404

16 93680

17 93868

18 93667

19 96015

20 95454

2! 95895

22 96053

23 95504

24 95503

25 96005

26 95896

27 23707

28 93652

29 95416

30 94402

31 93673

32 93878

33 93645

34 93844

35 95320

38 95138

37 95382

38 93722

39 93874

DESCRIPTION ITEM PART NO.

Engine Adaptor Gasket (1 req.) 40 95373

Engine Adaptor (1 req.) 41 95367

Thrust Ball Seating (1 req.) 42 95372

Engine Adaptor (1 req.) 43 95378

/_al Cam (1 req,) 44 95377

Thrust Roller Bearing (1 req.) 45 93788

! 14 x 119 x 2.60-dng (1 req,) 46 93787

Piston Spring Retainer (3 req.) 47 95-376

Piston, D15 S.S. (3 req.) 48 95374

Piston Return Spring (3 req.) 49 95375

M8 Ribbed Lock Washer (10 req.) 50 95384

M6 Ribbed Lock Washer (9 req,) 51 95364-B

M6 x 1,0 x 20ram Capscrew (7 req.)

Aluminun Crankcase (1 req,) 52 95381-B

Pistion Oil Seal (3 mq.) 53 96137

Pilot Spacer (3 req.) 54 93723

Seal (3 req.) 55 95216

Beadng Ring Seal (3 req_) 56 95369

Oil Fill/Breather (1 req.) 57 95368

High Pressure Port Tower (3 req.) 58 95370

High Pressure Seal [black] (3 req.) 59 95363

Back-up Ring (1 req.) 60 96069

O-Ring 2.62 x 17.t2mm (6 req.) 61 95506

Valve Check Kit (6 req.) 62 95453

Check Valve Seat Support (3 req.) 63 57163

5/16"-24 x t" Bolt (4 req,) 64 95371

Thermal By-pass Spring (I req.) 65 95380

By-pass Piston (1 req.) 66 94738

Spacer Plate (1 req.) 67 93887

O-ring 4.5 x 8 x 1.8 (2 req.) 68 95386

M5-0.8 x 20 Truss Head Bolt (2 req.) 69 95441

Head Gasket (1 req.) 71 94944

Thermal By-pass Actuator (t req.) 72 94284

Garden Hose Connector (1 req.) 73 93876

sl:CYliinderHead (1 req.) 74 95379

ndle Seat (1 req.) 75 93656

O-Ring, 0.68 X 0.81 x 0.06 (2 req.) 76 93657

M8_1.25 x 75mm Capscrew (6 req.) 77 95212-B

78 51767

DESCRIPTION

UnloaderAssemblySpindle (1 req.)

UnloaderPistonGuide (1 req,)

O-ring1.78 x 14ram (1 req.)

ChemicalInjector Fitting(1 req.)

HighPressureOutletAdaptor (1 req.)

O-dng 1.78 x 12Atom (1 req.)

O-ring 1.78 x 15.6mm (1 req.)

Spring(1 req,)

High Pressure Outlet Piston (t req,)

O-ring. #2,4 x 4.3 (1 req,)

PressureAdjust Spring(1 req,)

PressureAdjust Adaptor with groove

(1 reqj

PressureAdjustHandle [red] (1 req,)

1/8"NPT Pipe Plug (1 req.)

"O" Ring 2_6x20.2 (! req.)

Pressure Retief Valve Body (t req,)

Back-upO-ring 11 x 12,4 (1 req.)

Unloader Piston (t req.)

O-ring 1.78 x 7,65 (1 req,)

Spring Support(1 req.)

Quad-Ring 0,09 x 1°06"(3 req_)

Back-up Ring (3 req.)

Sight Gauge Assembly

3/8" NPT Magnetic Plug (1 req.)

Piston SupportO-ring (1 req,)

Chemical Injector Spdng(1 req.)

Belleville Washer (1 req,)

M16-1,6JAM Nut(t req.)

M18 x 1,0 Nut (1 req,)

Engine Adaptor Sleeve (1 req,)

Piston Pivot Shoe (3 req.)

"C" RingRetainer(3 req.)

O-Ring, 0.t2 x 0_25x 0.6 (1 req.)

Ball(1 req.)

O-Ringt.78 x 6.07 (1 rsq.)

Back-upRing 1.24 x 6.7 (1 req.)

UnloaderAssembly(1 req.)

M6-1.0 x 45ram Capscrew(2 req.)

23 Drawing No. 97020

TO "C"

32 36

!LT. aREEN

BLACK'

IGNITION SYSTEM

VvlTH LOW OIL 8HUT-DOWN

(LOS) MODULE

-4

CRAFTSMAN 2200 PSi HIGHPRESSURE WASHER 580.751651

REPAIR PARTS

ITEM PART NO, QTY. DESCRIPTION

M PART NO. DESCRIPTION ...........

^-rv4aoT tvwheelAssemblyuse,aw,u, ,.. an_3 _real_ar _ar_, .... ....

,, .... F"*,,n It r_ '_ _ "_';.. oPt2y C SParKPlug

I.... _.... . 35 72u4r ....

,, _4_TK f_nltion Cell _ssembly (1 req.) [Champion[{:l req.) .

_, _._ I_16-1.5 Hex Nut !1 re_.) -_= 45756 iv16-1.0x 10ramBolt(5 _.R_..},,re" \

;;_, o Cor_ca|Washer (1 req4 _ _J,76 M6-10 x 12ramUapscrewu • ,4_

o_-_. _l,_w_rHoustr_(1 reqj . o..... withlock washer _zreq.i

8_o_ _"l,_k_ Manifold(1 re(t,) ,.^ =_ No 8 x 3/8" Plastlte_:;crew.u,':'_',

9 91._ Air CleanerCover(1 req.) 83504 Choke LeverKnob(1 req,}

10 78608A r 40 30mmTaptlte Bolt(2 req.)

ilterEtemant(I eq.) 81 M6-1,0 x

78601 AirF 43 829 1 re

1! ir Filterpro-cleaner(1 req.) 7 653 Shut-offSwlt._.( _q.)

01b n_u_, v_• ,,u ..... "

13 83 ecoil Assembly(1/eq.) . _= 22097 M6 LockWasher.(.1recl;_,, ._,, \

_,, _,.... R . Ket 1 re .,v 15mm/a die me, u,,_H.,

anlfold/He_dGas ( qJ 512 M8 x P

15 90051 M . asker t req) 47 83 •catorLED(1 req)

Carbumtor/A_rCleaner G ( " 85272 LowOd Indi .

16 918R__ Bolt.- AirCleanerCover (2 req.> _ 77667 4psi Oil.Pressure.Sw'tch11req.)

17 ..... BreatherHose(1 req.) °'- 84195 LOS EngineDecal (1 req.I

t8 90947 av WoodruffKey (1 req.) 51 R._.q53 CarburetorWear Washer (1req.)

I9 82774 _'.x,19m_nrever Ass <1reqJ '_._ _;_._ Oil Filter Pad GasKetOreq._.

_'l ,,_ ¢=,,_,=morAd|Usting_crew (,Ireq4 _'_ _?OglA LOS Module LOPl_pr_),l',__,_'_. \

_t._p.4 G0vemorRod (1 req.) .-- 66311 JAMpMS-125 Flex..... _. _H.m,_\

_o _-_'-_ G0v. AdjustBracket(1 req.), 69 498! 1M6-12.50_DtP)a_,_ __" '_"

_ _,_,_ CarburetorMtr_l.Bolt(2 req./ "_0 95213 Fuel Tank _ra_u, U"_H"

_o _T_ M5-08 LockNut (1 req,)

25 Drawing No, 97024

CRAFTSMAN 200 PSI HIGH PRESSURE WASHER580.751651 REPAIR PARTS

31 43

48 13

27 14

44 46

39 40

17 50 57

ITEM PART NO.

1 7638O

2 76389

3 78660

5 72683

6 90325

7 76390

8 83337

9 78658

10 76354

11 89213B

12 76349

13 81695

14 76359

15 78645

16 76365

17 78699B

18 83335

19 89096

21 88058

22 78691

23 76367

24 76362

25 78692

26 78606

27 76361

28 89230

DESCRIPTION ITEM PART NO.

ConnectingRod withCap (1 req,) 29 88420A

PistonPin (1 req.) 30 86293

70turnPistonRingSet (1 req.) 31 88401

1/8"NPT PipePlug (1 req.) 32 88590

70ramPiston(1 req,) 33 83152

PistonPinRetainer(2 req.) 34 76381

CrankshaftAssrn.w/gear (1 req,) 35 78659

GovernorArm"R" Pin(1 req.) 36 88404B

GovernorArm(1 req,)

CrankcaseSub-assrn,[70rnnm](1req.) 37 90082

Sleeve Bearing(1 req.) 38 90081

CrankshaftSeal (2 req.) 39 88396A

GovernorGear Assembly(1 re(].) 40 83235

GovernorRetainer["C" Ring](1 req.) 41 80336

Govemor Spool(1 req.) 42 88397

Sleeve Dowel[12rnmDia.] (3 req.) 43 77161

CamshaftAssembly(1 req,) 44 77160

CrankcaseGasket (1 req.) 45 76307

CylinderHeadGasket (1 req.) 46 88403

47 77168

Oi|PressureSprg R_ainer (1 req.)

Oil PressureSpring(1 req.) 48 88412

PressureReliefBall (1 req.) 49 76329

M5-03 x 8rnrnScrew (1 req.) 50 72657

M6-1,0x 12rnmScrew (4 req,) 51 83153

ThrustWasher (1 req,) 52 86254

FlangedHex Capscrew(6 req.) 53 84186

54 88156

57 82773J

DESCRIPTION

Sub-assernblyGear Cover (1 req.)

Valve SpringRetainer(2 req.)

Valve Spring(2 req.)

12ramdia. x 20turnDowel Pin (1 req.)

InnerGerotor(1 req.)

ConnectingRod Bolt(2 req,)

GovernorArmWasher (1 req.)

CylinderHead with

Valve Seats and Guides (1 req,)

ExhaustValve (1 req.)

IntakeValve (1 req,)

PushRod (2 req,)

Tappet (2 req.)

Oil PickupASsembly(1 reqJ

Rocker CoverGasket (t req.)

PivotBall Stud(2 req.)

Rocker Arm(2 req,)

Jam Nut [rockerArm](2 req.)

PushRod Guide Plate (1 req.)

M8 x 52ram Head Bolt(5 req.)

RockerCover Assm. (1 req.)

Oif FillPlug(2 req,)

1/4" NPT Pipe Plug (1 req.)

Outer Gerotor-- 6/5 (1 req.)

O-dng -17.8 I.d. x 2.4rnrn(1 req.)

Valve SpringWasher (2 req:)

Valve SternSeal (1 req.)

Decal -- Serial No, [70mm](1 req,)

Drawing No. 97021 26

CRAFTSMAN 2200 PSi HIGH PRESSURE WASHER 580.751651 REPAIR PARTS

4 3

ITEM

PART NO,

100-81671

105-81671

103-81671

104.81671

t O9-81671

106-81671

102-81671

10t-81671

108-81671

107-81671

DESCRIPTION

REWIND STARTER HOUSING(1 REQ.)

BRAKE SPRtNG(t REQ.)

DOG SPRING(2 REQ,)

STARTER DOG(2 REQ,)

RETAINER PAWL(1REQ.)

RETAINER PAWL SCREW(1REQ.)

PULLEY(1 REQ.)

SPRING AND KEEPER(1 REQ.)

HANDLE INSERT(1 REQ.)

STARTER ROPE WITH HANDLE(IREQ.)

ROPE (INCLUDED WITH ITEM 12)(1 REQ.) Drawing No. 97020

FULL ONE YEAR WARRANTY ON CRAFTSMAN HIGH PRESSURE WASHER

For one year from the date of purchase, when thisCraftsman High Pressure Washer is maintained and operated

according to the instructions in the owner's manual, Sears wiii repair, free of charge, any defect in material and

workmanship.

tf this washer is used for commercial purposes, this warranty applies for only 90 days from the date of purchase.

If this high pressure washer is used for renta! purposes, this warranty applies for only 30 days after date of

purchase.

FULL TWO YEAR WARRANTY ON CRAFTSMAN ENGINE

For two years from the date of purchase, when this Crafstman engine is maintained and operated according to

the instructions in the owner's manual, Sears will repair, free of charge, any defect in material and workmanship.

If the Craftsman Engine is used for commercial or rental purposes, this warranty applies for only one year from

the date of purchase,

This warranty does not cover:

• Expendable items such as spark plugs and air filters, which become wom during normal use.

* Repairs necessary because of operator abuse or negligence, including damage resulting from nowater being

supplied to pump or failure to maintain the equipment according to the instructions contained in the owner's

manual.

WARRANTY SERVICE IS AVAILABLE BY RETURNING THE HIGH PRESSURE WASHER TO THE NEAREST

SEARS SERVICE CENTER/DEPARTMENT THROUGHOUT THE UNITED STATES.

This warranty gives you specific legal rights and you may also have other rights, which vary from state to state.

SEARS, ROEBUCK AND CO., D/817 WA, Hoffman Estates, IL 60179

OWNER'S

MANUAL

MODEL NO.

580.751651

IF YOU NEED

REPAIR SERVICE

OR PARTS

FOR REPAIR SERVICE CALL

THIS TOLL FREE NUMBER

1-800-4,REPAIR

(1-800-473-7247)

FOR REPLACEMENT PARTS

INFORMATION AND ORDERING,

CALLTHIS TOLL FREE NUMBER:

1-800-FON-PART

(1-800-366-7278)

CRRFTSMRN°

6.5 HORSEPOWER

2200 PSI 3 GPM

HIGH PRESSURE WASHER

Each High Pressure Washer has its own model number. Each engine has

its own part number. Each engine has its own model number.

The model number for your pressure washer will be found on a decal

attached to the unit.

The part number for your engine will be found in the parts list.

All parts listed herein may be ordered through Seam, Roebuck and Co.

Service Centers and most Retail Stores.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOL-

LOWING INFORMATION:

• PRODUCT_HIGH PRESSURE WASHER

• MODEL NUMBER-- 580.751651

• PART NUMBER

• PART DESCRIPTION

Your Sears merchandise has added value when you consider that Sears

has service units nationwide staffed with Sears trained technicians....pro-

fessional technicians specifically trained on Sears products, having the

parts, tools and the equipment to ensure that we meet our pledge to you,

we service what we sell.

,ll ,I,I,L ,mL.,lll,,ll, ,,i,l,,ll ,i,l,ll, ,,,,,i,, i ii

SEARS, ROEBUCK and CO., Hoffman Estates, IL 60179 U.S.A. ,f

Part No. 97016 Revision 4(11/14/95) Primed in U,S.A,

Craftsman 580 751651 Owners Manual

580751651 580751651 CRAFTSMAN PRESSURE WASHER - Manuals and Guides L0803452 View the owners manual for your CRAFTSMAN PRESSURE WASHER #580751651. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman PRESSURE WASHER Manual

CRAFTSMAN Power Washer, Gas Manual L0803452 CRAFTSMAN Power Washer, Gas Owner's Manual, CRAFTSMAN Power Washer, Gas installation guides

580.751651 L0803452

580751651 ac920249-a230-4174-b7f2-5ebc80b02e2d Craftsman Pressure Washer 580.751651 User Guide |

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