Craftsman 646 1062 Users Manual

CRAFTSMAN Buffer/polisher Manual L0070081 CRAFTSMAN Buffer/polisher Owner's Manual, CRAFTSMAN Buffer/polisher installation guides

6461062 77746672-a325-4d2b-9b4d-07922a732e1f Craftsman Sander 646.1062 User Guide |

2015-01-05

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Owner's Manual

ICRRFTSMRN°I
Double Insulated

BUFFER/POLISHER

SYSTEM

Model No. 646.10620

®
CAUTION:

• Safety
• Accessories

Read and follow all safety
rules and operating
instructions before first
use of this product.

• Operation
• Maintenance
• Parts
• Espadol

Save this manual for future reference.
Sears, Roebuck

and Co., Hoffman

Estates,

Visit our Craftsman website: www.sears.com/craftsman

IL 60179 USA

PERSONALSAFETY
_ib
Failure
below
and/or
SAVE

_j/_

WARNING:
and
understand allRead
instructions.
to follow all instructions listed
may result in electric shock, fire
serious personal injury.
THESE INSTRUCTIONS.

WORK AREA
• Keep your work area clean and well lit.
Cluttered benches and dark areas invite
accidents.
• Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases, or dust. Power
tools create sparks which may ignite the
dust or fumes.
• Keep bystanders, children, and visitors
away while operating a power tool.
Distractions can cause you to lose
control.

ELECTRICAL

SAFETY

• Double insulated tools are equipped with
a polarized plug (one blade is wider than
the other.) This plug will fit in a polarized
extension cord only one way. If the plug
does not fit fully in the outlet, reverse the
plug. If it still does not fit, contact a
qualified electrician to install a polarized
outlet. Do not change the plug In any
way. Double insulation [] eliminates the
need for the three-wire grounded power
cord and grounded power supply system.
• Avoid body contact with grounded
surfaces such as pipes, radiators,
ranges and refrigerators. There is an
increased risk of electric shock if your
body is grounded.
• Don't expose power tools to rain or wet
conditions. Water entering a power tool
will increase the risk of electric shock.
• Do not abuse the cord. Never use the
cord to carry the tools or pull the plug
from an outlet. Keep cord away from
heat, oil, sharp edges or moving parts.
Replace damaged cords immediately.
Damaged cords increase the risk of
electric shock.
• When operating a power tool outside, use
an outdoor extension cord marked "W-A"
or "W." These cords are rated for outdoor
use and reduce the risk of electdc shock.

Stay alert, watch what you are doing and
use common sense when operating a
power tool. Do not use tool while tired or
under the influence of drugs, alcohol, or
medication. A moment of inattention
while operating power tools may result in
serious personal injury.
• Dress properly. Do not wear loose
clothing or jewelry. Contain long hair.
Keep your hair, clothing, and gloves
away from moving parts. Loose clothes,
jewelry, or long hair can be caught in
moving parts.
• Avoid accidental starting. Be sure switch
is off before plugging in. Carrying tools
with your finger on the switch or
plugging in tools with the switch on
invites accidents.
• Do not overreach. Keep proper footing
and balance at all times. Proper footing
and balance enables better control of
the tool in unexpected situations.
Usa safety equipment. Always wear eye
protection. Dust mask, non-skid safety
shoes, hard hat, or hearing protection
must be used for appropriate conditions.

TOOLUSEAND

CARE

• Use clamps or other practical ways to
secure and support the workpiece to a
stable platform. Holding the work by
hand or against your body is unstable
and may lead to loss of control.
• Do not force tool. Use the correct tool for
your application. The correct tool will do
the job better and safer at the rate for
which it is designed.
• Do not use tool if switch does not turn it
on or off. A tool that cannot be controlled
with the switch is dangerous and must
be repaired.
• Disconnect the plug from the power
source before making any adjustments,
changing accessories, or storing the
tool. Such preventive safety measures
reduce the risk of starting the tool
accidentally.

2

TOOL USE AND CARE

Use only accessories that are
recommended by the manufacturer for
your model. Accessories that may be
suitable for one tool may create a risk of
injury when used on another tool,

• Store idle tools out of reach of children
and other untrained persons. Tools are
dangerous in the hands of untrained
users.

• Maintain tools with care. Properly
maintained tools are less likely to bind
and are easier to control.
• Check for misalignment or binding of
moving parts, breakage of parts, and
any other condition that may affect the
tool's operation. If damaged, have the
tool serviced before using. Many
accidents are caused by poorly
maintained tools.

SERVICE

CARTON

AVAILABLE

• Tool service must be performed only by
qualified repair personnel. Service or
maintenance performed by unqualified
personnel may result in a risk of injury.
• When servicing a tool, use only identical
replacement parts. Follow instructions in
the maintenance section of this manual.
Use of unauthorized
parts or failure to
follow maintenance instructions may
create a risk of electric shock or injury.

CONTENTS

• Storage Case
• Buffer/Polisher

ACCESSORIES
Item

• Terrycloth Bonnets (3)
• Wax Applicator Bonnets (5)

Stock#

Polishing bonnet (1)

10604

Terrycloth bonnets

10603

(2)

Wax applicator bonnets (4)

10609

Cleaner/Glaze

10996

(8 oz.)

Clear Pro TM Wax (8 oz.)

10995

Wax (8 oz.)

10998

Before you begin, make sure your car is
clean and dry. The work area should be dry
also. If necessary, remove road tar with a
general cleaner before polishing. Also,
remove excess grease spots, bug stains, etc.

NOTE: The Wax & Polishing Solution
containers shown in the illustrations are
representative. Yours may look different,

A

B FOR PASTE WAX

Place the b/ue wax app/icator bonnet on
pad as shown. Make sure the elastic is
tucked down securely and evenly arour_d
the underside of the pad.

Spread about a heaping teaspoonful of wax
evenly over the entire surface of the wax
app/icatorbonnet. Use a putty knife or any
flat object. DO NOT APPLY WAX DIRECTLY
TO CAR.

3

C FOR LIQUID WAX

E

Apply three swirls of liquid wax on the wax
applicator bonnet. DO NOT APPLY WAX
DIRECTLY TO CAR. This first application
should do about 1/4 of the car. The bonnet
will not absorb as much when reloading.

After fiat surfaces are covered with wax,
do sides of the car. Hold the polisher as
shown. Let the cord hang free. It is not
necessary to use a criss-cross motion on
doors and fenders.

D
ALWAYS START AND STOP THE
POLISHER ON OR AGAINST THE
SURFACE.

F
Remove the wax applicator bonnet and
use it to hand-poUsh all hard-to-reach
surfaces; under the bumpers, around the
door handles, etc.

Place the extension cord over your
shoulder and do flat surfaces first--hood,
trunk and roof. Cover areas quickly with
broad, sweeping strokes in a criss-cross
pattern.
DO NOT press down on the polisher.
The machine's action, not pressure,
does the best job.

G
Throw away the wax appficator bonnet
and put a clean terrycloth bonnet on the
polisher.

H
Polish the wax in the same order it was
applied. Use long, sweeping strokes in
criss-cross pattern. Do not press hard. l
the polisher do the work.

1:3
!
LEFt"

!

RIOHT

,...L,--

_o4

4

TO REPLACE PAD ASSEMBLY

• Terrycloth bonnets are 100% cotton and
can be machine-washed in cold water
with a small amount of detergent, then
machine-dried at low heat. However,
hand-washing and air drying is recommended for longer terrycloth bonnet life.
• Wax applicator bonnets are to be used
only once, then thrown away.

Holder

• To prolong pad life and shape, always
store polisher with pad face up.

Counterweight

• Remove bonnet from pad when polisher
is not in use so that pad can dry out and
retain its original shape.
• DO NOT USE ABRASIVE
COMPOUNDS.

5/16"
Le_-Threaded
Bolt
(1/2"Head)

• The most common error is applying too
much wax. If pad becomes saturated, it
will not last as long, and polishing will
be more difficult and take longer.

Loosen

1. Insert screwdriver through aperture
between polisher and pad, and brace
against counterweight.
2. Remove center bolt with 1/2" deep wel
socket wrench, turning clockwise.

• If applicator bonnet continually comes off
pad, you may be using too much wax.
• If buffing seems difficult,
used too much wax.

_:_

3. Replace pad assembly
counterclockwise.

you may have

and turn bolt

• Use only mild soap and a damp sponge
to clean polisher. Do not immerse any
part in liquid. If polisher needs repair,
use only identical replacement parts
illustrated and listed on Page 6.
• The polishing bonnet is only to be used
for the final buff. Do not use it to apply
or remove wax.

• Polishing bonnets can be cleaned by
hand washing in lukewarm water and
mild detergent; then machine dry at the
lowest setting.

FULL ONE YEAR WARRANTY
If this product fails due to a defect in material or workmanship within one year from the date of
purchase, Sears will at its option repair or replace It free of charge.
Return this product to a Sears Service Center for repair, or to place of purchase for
replacement. Note: Bonnets and foam sponge rubber pad are expendable items and are not
covered by this warranty.
If this product is used for commercial purposes, this warranty applies for only 90 days from the
date of purchase.
This warranty gives you specific legal rights, and you may also have other rights which vary
from state to state.
Sears Roebuck and Co., Dept. 817WA, Hoffman

5

Estates, IL 60179

I
I
6

7

,

KEY
NO.

PART
NO.

DESCRIPTION

QTY.

KEY
NO.

PART
NO.

_--11

DESCRIPTION

QTY.

1

41P26217

Housing top

1

6D

41P21500

Armature

2

41P25500

6E

41P23200

Magnet,

2A

41P25009

Cord strain relief assy. 1
Switch lead wire
1

6G

41P23000

Motor plate assy.

1

3

41P16205

Cord retainer

6H

41P18501

Motor bearing

1

4

41P1.4017

Switch set (switch,
button, spring)

7

41P16307

Guard

1

1

8

41P17000

Counterweight

1

i9

41P27016

Pad/Padholder

41P18024

Left-handed
threaded bolt 5/16"

1

41P90500

Hardware

pkg.

1

41P58071

Owner's

manual

1

1

5

41P26038

Housing bottom

1

6

41P21000

1

6A

41P18017

Motor assy.
Motor through bolts
washer_ lock washers

1

1

6B

41P22000

End bell assy.

6C

41P90000

Motor brush set
(brushes, clips,
srpings)

10

2

11

R

1
yoke assy.

assy.

2

1

H

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For repair of major brand appliances in your own home...
no matter who made it, no matter who sold itE

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1-800-4-MY-HOME sM Anytime,

day or night

(1-800-469-4663)

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www.sears.com

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To bring in products such as vacuums,
lawn equipment, and electronics for repair, call for
the location of your nearest Sears Parts & Repair Center.

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1-800-488-1222

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day or night

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www.sears.com

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1-800-366-PART sM
(1-800-366-7278)

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For the replacement parts, accessories and owner's manuals
that you need to do-it-yourself, call Sears PartsDirectS"!
6 a.m. - 11 p.m. CST,

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7daysaweek

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www.sears.com/partsdirect

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To purchase or inquire about a Sears Service Agreement:

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1-800-827-6655

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7 a.m. - 5 p.m. CST, Mon. - Sat.
H_H
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Para pedir servicio de reparaci6n a domicilio,
y para ordenar piezas con entrega a domicilio:

1-888-SU-HOGAR
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pour service en fran_ais:

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1-877-LE-FOYER

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(1-888-784-6427)

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(1-877-533-6937)

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SWA S
HomeCentral s"

©2000, Sears, Roebuck and Co.
58-071
® Marca Registrada ft.

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::::::

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® Registered Trademark P'" Trademark of Sears, Roebuck and Co.
Marca de F_brica de Sears, Roebuck and Co
Printed in Mexico



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