Craftsman 917 253724 Owners Manual
917253724 917253724 CRAFTSMAN GARDEN TRACTOR - Manuals and Guides L0805318 View the owners manual for your CRAFTSMAN GARDEN TRACTOR #917253724. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman GARDEN TRACTOR Manual
CRAFTSMAN Lawn, Tractor Manual L0805318 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides
2015-01-05
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Sears l OWNERS MANUAL MODEL NO. 917,253724 Caution: Read Rules for Safe Operation and Instructions Carefully GARDEN TRACTOR Assembly Installation Operation Repair Parts Sears, Roebuck and Co., Chicago, III. 60684 U.S.A. CONGRATULATIONS GTV 16 HP. Garden MODEL NUMBER SERIAL NUMBER THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON THE MODEL PLATE ATTACHED TO THE TOP RIGHT SIDE OF DRAWBAR {REFER TO PAGE 16). on your purchase of a Sears Varidrive Tractor_ It has been designed, engineered and manufactured to give you dependability and performance Should you experience any problem you cannot easily remedy, pfease contact your nearest Sears, Roebuck and Co. store They have competent, well-trained technicians and the proper tools and parts to service or repair this unit. Please read and retain this manual, The instructions wilt enable YOU SHOULD RECORD BOTH MODEL AND SERIAL NUMBERS AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE, you to assemble, operate and manta n your Tractor properly. Always observe the "RULES FOR SAFE OPERATION". YOUR NEW GARDEN GTV IG TRACTOR FEATURES ... CRAFTSMAN 16 H,P° ENGINE-°cool-running performance and long life w_th plenty of power to take on a variety of yard, gardening or snow removal tasks. CONTROL PANEL-with Throttle, Choke, Light Switch, Ignition Switch, Ammeter and Parking Brake Lever-conveniently grouped for ease of user INTERLOCK SWITCH SYSTEM-allows engine to start only when tractor Clutch-Brake Pedal is depressed and Attachment Clutch Lever is in "OFF" pos{tiono ATTACHMENT VERSATILITY-handles a large variety of Sears Yard and Garden Tractor Attachments including . . , MANUAL OR ELECTRIC LIFT. 44 INCH MOWER with three "high-lift" blades to stand grassup for level cuts. SELF POWERED ROTO TILLER prepares soil for new Eawnsand gardens with a 30 inch wide tilling path,, OTHER SOIL TILLAGE ATTACHMENTS including Plow, Disc Harrow, D rag Harrow and Cultivator_ CHEVRON TIRES for added t;action in loose soil, gravel ALL GEAR TRANSMISSION-three speeds forward, plus reverse to let you select the proper match for the terra{n and the job Automotive-type differential helps guard against turf scuffing VARIDR!VE SPEED CONTROL-is especially valuable when load is not uniform When _ngineodriven attachments are overloaded, such as with heavy lawn mowing or deep snow throwing, Lever to operate the ground relieve the or speed may be reduced with the Control load wh_le the attachment continues to at fun speed FULL ONE ON ELECTRnC YEAR START snow,. 46 INCH DOZER BLADE levels or moves dirt and gravel or removes snow. 42 INCH SNOW BLOWER handles wet, heavy powdery snow with ease. REAR GRADER AND LEVELER BLADE levels new yards, grading lanes, drive ways and parking areas., WARRANTY GARDEN TRACTOR For one year from the date of purchase, when this Garden Tractor is used for personal household purposes, Sears will repair any defect in material or workmanship in this Garden Tractor, except the battery, at no charge. If this Garden Tractor purchase° is used for commercial or rent{_l purposes, this warranty applies for only 30 days from the date of FULL 90-DAY WARRANTY ON BATTERY For 90 days from the date of purchase, if any battery included with the Garden Tractor proves defective in material or workmanship and will not hold a charge, Searswill replace the battery, at no charge= LOMgTED WARRANTY ON BATTERY From the 91st day until one year from the date of purchase, if any battery inctuded with the Garden Tractor proves defec., rive in material or workmanship and will not hold a charge, Sears w_ll replace the battery, charging 1/12th of the price of the new battery for each full month from the date of pumhase. Warranty service is available at your home, at no charge, by simply contacting the nearest Sears store or Service Center throughout the United States. This warranty givesyou specific legal rights, and you may also have other rights which vary from state to state, Sears, Roebuck and Cot Sears Tower BSC 4 t-3 Chicago, IL 60684 TABLE RULES FOR SAFE OPERATION ASSEMBLY OPERATION INSTRUCTIONS ........ INSTRUCTIONS controls MANUAL and how BELOW ................. ................ RULES 1_ Know the OWNER'S OF CONTENTS to stop quickly, FOR READ 2 TROUBLE 4 REPAIR SAFE 23. THE 2o Do not allow children to operate the vehicle. Do not allow adults to operate it without proper instruction or without having read the owners manual, 3. Do not carry passengers, Keep children and pets a safe distance away, 4, Always wear substantial footwear, Do not wear loose fitting clothing that could get caught in moving parts, 5, Keep your eyes and mind on your tractor, mower and the area being cut, Don't let other interests distract you, 6o Do not attempt to operate your tractor or mower when not in the drivers seat. 7. Always get on or off your tractor from the operators left hand side, 8, Clear the work area of objects which might be picked up and thrown. 9, Disengage ali attachment clutches and return speed control lever to neutral before attempting to start the engine, 10, Disengage power to att#chments and stop the engine before leaving the operator's position° 1 t Disengage power to mower, stop the engine and disconnect spark plug wire(s) from spark plug(s) before cleaning, making an adjustment or repairs, 12, Disengage power to attachments when transporting or not in use° 13. Take all possible precautions when leaving the vehlcte unattended, such as disengaging the power-take-off, lowering the attachments, returning drive control lever to neutral, sh_fting into neutral, setting the parking brake, stopping the engine and removing the key, 14_ Do not stop or start suddenly when going uphill or downhilt. Mow up and down the face of slopes (not greater than 15°); never across the face, 15. 16. 17, I8, 19. 20_ 21, 224 MAINTENANCE Reduce speed on slopes and make turns gradually to prevent tipping or loss of control, Exercise extreme caution when changing dfrection on slopes, While going up or down slopes choose Ist gear to negotiate the slope without stopping To reduce speed, move Vaddrive Control Lever rearward to slower position,, Never mow in wet or slippery grass, when traction is unsure or at a speed which could cause a skid, Stay alert for holes in the terrain and other hidden hazards. Do not drive too close to creeks, ditches and public highways. Exercise special care when mowing around fixed objects in order to prevent the blades from striking them. Never deliberately run tractor or mower into or over any foreign object,. Never shift gears until tractor comes to a stop, Never place hands or feet under the mower, in discharge chute or near any moving parts while tractor or mower are running. Always keep clear of discharge chute° INSTRUCTIONS SHOOTING .............. ..................... PARTS ........................... 6 13 15 OPERATmON Use care when pulling loads or using heavy equipment a, Use only approved drawbar hitch points, b, Limit loads to those you can safety control. c° Do not turn sharply, Use care when backing,, d. Use counterweight or wheel weights when suggested the owner's manual. in 24, Watch out for traffic when crossing or near roadways. 25, When using any attachments, never direct discharge of material toward bystanders nor atlow anyone near the vehicle while in operation. 26. Handte gasoline with care - it is highly flammable. ao Use approved gasoline containers. b, Never remove the cap of the fuel tank or add gasoline to a running or hot engine, or fill the fuel tank indoors° Wipe up spilled gasoline c, Open doors if the engine is run in the garage - exhaust fumes are dangerous, Do not run the engine indoors, 27, Keep the vehicle and attachments in good operating condition, and keep safety devices in place_ 28. Keep all nuts, bolts and screws tight to be sure the equipment is in safe working condition, 29, Never store the equipment with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure, 30. To reduce fire hazard, keep the engine free of grass, leaves or excessive grease, Do not clean product while engine is running. 31, Except for adjustment; DO NOT operate Engine if air cleaner or cover directly over carburetor air intake is removed. Removal of such part could create a fire hazard, 32° DO NOT OPERATE WITHOUT A MUFFLER OR TAMPER WITH THE EXHAUST SYSTEM Damaged mufflers or spark arresters could create a fire hazard Inspect periodically and replace if necessary, 33, The vehicle and attachments should be stopped and inspected for damage after striking a foreign object, and the damage should be repaired before restarting and operating the equipment, 34 Do not change the engine governor settings or overspeed the engine; severe damage or injury may result_ 35 When using the vehicle with mower, proceed as follows: a_,Mow only in daylight or in good artificial light,, b, Never make a cutting height adjustment while the engine is running if the operator must dismount to do so. c_ Shut the engine off when removing the grass catcher or unclogging chute. do Check the blade mounting bolts for proper tightness at frequent intervals. 36 Check the grass catcher bags frequently for wear or deterioration, Replace with new bags for safety protection. 37_ Do not operate the mower without the entire grass catcher, on mowers so equipped, or the deflector shield in place, 38 Disengage power to mower before backing up Do not mow in reverse unless absolutely necessary and then only after careful observation of the entire area behind the mower. LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTION& IT MEANS - ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED. WARNING This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brushcovered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable 1ocaf or state laws (if any), If a spark arrester is used, it should be maintained in effective worldng order by the operator In the State of California have similar laws., Federal 674A380. the above is required by law (Section laws apply on federat fands, See your 4442 of the California Public Resources Code). Other states may AuthorSzed Service Center for spark arrester muffler part number To assemble and adjust your Tractor you will need: one 3/4" socket, two 7/16" wrenches and one 11/16" wrench CAUTION: DO NOT OPERATE VARIDRIVE CONTROL (FIG. 11) UNLESS ENGINE IS RUNNING, DAMAGE MAY OCCUR TO VARIDRIVE SYSTEM, CUT AWAY NOTE: RIGHT HAND (R,H_) AND LEFT HAND (L°H.} ARE DETERMINED FROM OPERATOR'S POSITION WHILE SEATED ON TRACTOR, VIEW _._ VENT CAP L_.-_J ASSElVtIaLY 1, Remove Shipping Strap Banding, Bundling Wires, Battery, Steering Wheel and Bag of Parts. Also there is a Hold Down Rod (shown below) hotding front end of tractor to wood crate Remove Lag Screw from Hold Down Rod and wood crate, Discard Rod and Screw, BATTERY TUBE BATTERY CELL 2. Fill and charge Battery (before installing). DETAILED INSTRUCTIONS PACKAGED TERY, _!_ NOTE: SEE WITH BAT- WEAR EYE AND FACE SHIELD" j ao Fill Battery with electrolyte to bottoms of tubes in cells (Fig. 1). NOTE: DO NOT OVERFILL. OVERFILLING WILL RESULT IN DAMAGE TO TRACTOR. WING NUT _._I_ ATELY IF ACCIDENTALLY WITH ELECTROLYTE, _'- FLAT WASHER _._f"-,...,.----_ BATTERY J/iT-, WING NUT__ FLATWASHER--/7_/f!/-_-_'r- ROD _-i IN CONTACT b. Check level of electrolyte after 30 minutes. Add additional electrolyte if necessary, NOTE: TIGHTEN VENT CAPS SECURELY° c, Charge Battery at a rate not exceeding three amperes for about two and one half hours, k_ I" _ ED ELECTROLYTE AREFROM EXPLOSIVE. DO NOT SMOKE, FUMES CHARG- d, Neutralize excess electrolyte for disposal by adding it to four inches of water in a five gallon plastic container. Stir with a wooden or plastic paddle while adding baking soda until the addition of more soda causes no more foaming. 3. Install Battery using: Battery Rod, two Wing Nuts, two Flat Washers, two Bah tery Bolts, NEGATIVE BLACK _ ._"7 GROUND _ _,'_,a f,_\ CAR E..-.. _ _// //, _'_ : F,GURE%.'& iI ¥ Xi /N .......... _2" two Flat Washers, two Lockwashers, two Hex Bolts and two Hex Nuts found in Bag of Parts. ao Lift Hood from rear sides (Fig, 2). bo Remove tape from Plastic Tray_ Make sure Drain Tube (Fig. 3) is fastened to Drain Hole in Battery Tray and Battery Tray is positioned in hole of Battery Support. co Piece Battery in Plastic Tray (Batten/Terminals to front of Tractor) (Fig. 3)_ NOTE: TIGHTEN WING NUTS SECURELY USING YOUR THUMB AND FOREFINGER. DO NOT USE TOOLS - OVER TIGHTENING MAY OVERSTRESS OR CRACK THE BATTERY CASE, d. Insert Battery Bo_t into square hole on the left side of Battery Support (Fig,, 3), Fasten Battery Rod to Battery Bolt with a Flat Washer and Wing Nut. e. Insert remaining Battery Bolt into square hole in Roll side of Battery Support and fasten Battery Rod with a Flat Washer and Wing Nut (Fig, 3). Tighten Wing Nuts securely fo Position Terminal Cover over RED Battery Cable {Fig, 4). g Connect RED Battery Cable to Positive (+} Battery Terminal with Hex Bolt, Flat Washer, Lockwasher and Hex Nut (Fig. 4), Form Cable in an upward position (Fig, 4) and tighten securely. Place Terminal Cover over Terminal NOTE: PULL TERMINAL COVER FORWARD TO ENCLOSE BATTERY TERMINAL (FIG, 4INSET), POSITIVE TERMINAL MUST BE CONNECTED FIRST TO PREVENT SPARKS FROM ACCIDENTAL GROUNDING. hr Connect BLACK Ground Cable to Negative (-) Battery Terminat with remaining Hex Bolt, Flat Washer, Lockwasher and Hex Nut {Fig. 4) Tighten Nut securely, 4, C{ose Hood 5, install (shown Steering Whee/ using full size below) and Flat Washer, Hex Jam Nut SEAT Steering Wheel Insert found in Bag of Parts a, Secure the Steerinq Wheel to Steering Shaft with Washer and Hex Jam Nut (Fig, 5) Tighten securely b Install the Steering Wheel Insert NOTE: A SPARK ARRESTOR MUFFLER (PAGE 1) IS AVAILABLE AS AN ACCESSORY PART FOR YOUR TRACTOR CHECK LEGAL REQUIREMENTS INYOUR AREA BNITIAL ENGINE OIL FILL DIPSTICK ADJUSTMENTS 1. Reduce Tire pressure to 14 pounds in frontand 10 pounds in rear T_res. (Tires were overinflated for shipping purposes), 2, Seat position may be adjusted forward or backward by _oosening Bolt in Seat Plate (Fig 6) NOTE: WHEN RETiGHTENiNG BOLT AFTER ADJUSTMENT, MAKE SURE SEAT PLATE HAS NOT TWISTED OUT OF ALIGNMENT WITH SEAT SPRING INITIAL SERVICE NOTE: BE CAREFUL THE ENGINE WHEN FUEL, NOT TO ALLOW CHECKING OR DIRT TO ENTER ADDING OIL OR 1, Check Engine Oil Level with Tractor on level ground, Wipe d{pstick (Fig 7) clean, push it in tight for a few sec_ onds, remove and read Oil Level If necessary, add Oil until "FULL" mark is reached. In summer use S.A E, 30 (SC, SD, SE or SF) Oil, In winter (below 32°F) use SA, E. 10W30 (SC, SD, SE or SF). In extreme cold (beJow D°F.) use S,A.E. 5W20 (SC, SD, SE or SF) DO NOT USE 10W40 OIL. NOTE: DO NOT OVERFILL 2. Fil! Fuel Tank (Fig, 6) with fresh, clean regular grade leaded or !ow-tead automotive gasoline only. Capacity is 3.1/2 gallons. NOTE: DO NOT SWITCH FROM LEADED TO LEAD-FREE GASOLINE. -3- WARNING: Do not use Gasoholo Gasohol type alcohols react with water content in the fuel and tend to form strong acids which can corrode metal parts, even eat rubber and plastics° FILL TO BOTTOM OF GAS TANK ER NECK. DO NOT OVERFILL. OFF ANY SPILLED OIL OR FUEL. FILLWIPE 1,, Keep aIl shields in place,. 2, Before leaving operator's position: a Shift transmission to neutral b Set Parking Brake. c, Disengage Attachment Lever, d Shut off engine, e, Remove Ignition Key, FIGURE 8 3, Wait fm all movement 4_ Keep peopie and to stop before pets a safe distance servicing away from machine,, machine. LEARN TO START, STOP AND REVERSE YOUR TRACTOR tN A LARGE, OPEN AREA. CLUTCH°BRAKE PEDAL "DRIVE" POSITION FOOT , \ PEDAL THIS TRACTOR tS EQUIPPED WITH INTERLOCK SWITCHES TO PREVENT STARTING OF THE TRACTOR ENGINE WHILE THE ATTACHMENT CLUTCH LEVER IS IN THE ENGAGED POSITION (FIG. 8) AND THE CLUTCH BRAKE PEDAL IS IN DRIVE POSITION (FIG. 9), | IMMEDIATELY REPLACE SWITCHES THAT ARE NOT IN PROPER WORKING ORDER. DO NOT' ATTEMPT TO DEFEAT THE PURPOSE OF THESE SWITCHES. STARTUNG 1. Place Attachment position (Fig_ B), IGNITION -_ 2. Push Clutch-Brake KEY PARKING ENGINE Clutch Lever Pedal fully in "DISENGAGED" into brake posit{on (Fig. 9)_ BRAKE 3, Place Parking Brake Lever in "ENGAGED" "DISENGAGED". POSITION GEAR SHIFT 4, Place Gear Shift position (Fig 8). FIGURE 10 _ " - 6. Move Throttle II f Control Lever in "NEUTRAL", start Control to middle position (Fig. 10L 7_ Turn Ignition Key to "START" position until Engine starts (Fig. 10). Release key into "ON" position° NOTE: DO NOT RUN STARTER CONTINUOUSLY FOR MORE THAN THIRTY SECONDS AT A TIMEo tf engine does not start after several atl:empts, move Throttle Control to FAST pos_tlon, wmt a few minutes, and try again. I]"--- "FAST" '|, (Fig.. 5 Pull Choke out (Fig 10] VARIDRIVE CONTROL LEVER "SLOW" POSITION _ I_'(7 \_ position t0) / LEVER _t_ THE II * , , POSITION ALWAYS WEAR SUBSTANTIAL FDOT_ WEAR AND AVOID LOOSE FITTING CLOTHING THAT COULD GET CAUGHT IN MOVING PARTS. FIGURE 11 _-"_,_-:" '_"-"i"-_'_ -4- WARMUNG UP THE ENGINE Move Throttle Control to "SLOW" position. Push Choke in as engine warms up. NOTE: ALLOW ENGINE TO WARM UP FOR A FEW MINUTES BEFORE OPERATING. When restartinq a warm engine move Throttle Control midway between SLOW and FAST position,, Choke may not have to be used. TRACTOR I OPERATION With engine running and warm place Throttle Control midway between SLOW and FAST post on. Push Clutch-Brake Pedal down flrmly to disengage Parking Brake and hold Clutch-Brake Pedal in Brake position (Fig, 9) Move Gear Shift Control Lever to desired gear (Fig. 10). Release Clutch-Brake Pedal SLOWLY to start forward or rearward movement Move Varidrive Control Lever to desired speed (Fig. 11) If ground travel is too slow advance Throttle Lever. NOTE: ALWAYS SELECT A GROUND TRAVEL SPEED THAT WILL SUIT THE TERRAIN AND THE ATTACHMENT BE{NG USED. t 2o 3. 4, 5. II fl I_ * , 2o Move Shift Control Lever to "NEUTRAL" position. 3 Place Parking Brake in "ENGAGED" position: CLUTCH-BRAKE PEDAL SHOULD REMAIN COMPLETELY DEPRESSED WHEN FOOT PRESSURE IS RELEASED. DO NOT OPERATE VARIDRIVE CONTROL UNLESS ENGINE IS RUNNING. DAMAGE MAY OCCUR TO VARIDRIVE SYSTEM. BRING TRACTOR TO COMPLETE BEFORE SHIFTING GEARS° 4, Place Attachment Clutch Lever in "DISENGAGED" tion and Iower attachment to the ground. It rl 5. Move Throttle Control to SLOW I| position. • I1 , , 6. Move Var_drlve Control Lever to SLOW post ono 7o Turn Ignition Key to "OFF" position. STOP REMOVE KEY WHEN TOR TO PREVENT USE. NEVER PLACE YOUR HANDS OR FEET tN OR UNDER ANY POWERED ATTACHMENT OR NEAR ANY MOVING PART WHILE TRACTOR OR ANY POWERED ATTACHMENT IS RUNNING. DO NOT OPERATE THE MOWER WITHOUT EITHER THE ENTIRE GRASS CATCHER, ON MOWERS SO EQUIPPED, OR THE DEFLECTOR SHIELD IN PLACE. TRANSPORTnNO TOWING IS NOT damage can result° NOTE: ALWAYS OPERATE ENGINE AT FULL ENGINE RPM WHEN MOWING TO ASSURE BETTER MOWING PERFORMANCE, LONG ENGINE LIFE AND PROPER DISCHARGE OF CUT MATERIAL. ATTACHMENT LIFT Due to different weights Lift Spring may require is located on rear of tractor of Attachments, the Attachment adjustment, The Adjustment Bolt top ieft side (Fig° 12), TRACTOR Retighten Jam Nut DO against NOT SPRING LIGHT MOWER. Spring ATTACHMENTS, EXTENSION 1. Push Clutch-Brake tion. YOUR MAXIMUM WHEN SUCHUSING AS into "BRAKE gears BEFORE starting up or Lever b, If stopping is absolutely necessary, push Clutch-Brake Pedal quickly to brake position and lock Parking Brake, c, To restart your tractor, make sure tractor is in 1st year and that you have allowed room to roll slightty downhill,, Unlock Parking Brake and retease ClutchBrake Pedal SLOWLY to start tractor forward move- TRACTOR Pedal completely ON HILLS LEAVE ENOUGH ROOM WHEN STOPPING AND STARTING TO ALLOW SLIGHT TRACTOR ROLL DOWNHILL AS CLUTCH-BRAKE PEDAL MOVES THROUGH CLUTCH POSITION. ING ADJUSTATTACHMENT, LIFT SPRING TODON'T AID tN OVER LIFTPOWER SPRING. STOPPIINO transexle 2. AVOID STOPPING OR SHIFTING ON HILLS,, a, If slowing is necessary, move Varidrive Control to slower position. Bushing FOR Internal DO NOT DRIVE UP OR DOWN HILLS WITH SLOPES GREATER THAN 15°, AND DO NOT DRIVE ACROSS ANY SLOPE. ADJUSTMENT ADJUST i TRACTOR RECOMMENDED 1 Choose one of the lowest down hills. 1. Holding Spring Bushing with Wrench, loosen Jam Nut. 2 Turn Adjustment Bolt clockwise ((_) to extend Spring and reduce lift effort (for heavier Attachments), 3, Turn Adjustment Bolt counterclockwise ( f-_ ) (for Hghter Attachments), 4, LEAVING TRACUNAUTHORIZED YOUR OPERATION posi- 3 t' posi- -5- ment, then move Varidrive speed, Make all turns gradually Control Lever to desired 1,, Connect each end of the RED cable to the POSITIVE (+) terminals of each battery (taking care not to shor_t against chassis), 2, Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery. 3. Connect the other end of the cable to ENGINE BLOCK or good CHASSIS GROUND on tractor (away from Gas Tank or Battery), 4,_ Disconnect cables in reverse order': a, Engine Block or chassis of tractor_ b_ Negative terminal of fully charged battery_ c. Positive terminals,, CHARGING DISCHARGING 1 DO YOUR TRACTOR BATTERYNOTTO USE START OTHER VEHICLES. FIGURE - _ 13 • _. I I • MAINTENANCE To keep your tractor running better, longer; perform necessaryservice using the following Maintenance Schedule. Each time you start your tractor, check your Ammeter (Fig. 13). The needle should move towards the + (charging) mark indicating the battery is being charged as you operate the tractor. DISCONNECT SPARK PLUG WIRES TO PREVENT ACCIDENTAL STARTING BEFORE MAKING ANY INSPECTION, ADJUSTMENT OR REPAIR (EXCEPT CARBURETOR). DAILY MAINTENANCE Make sure all nuts on bolts are tight and cotter pins are secure. Observe all safety precautions° Keep Tractor well lubricated (refer to page 8)_ / ELECTRICAL DIAGNOSTIC MAINTENANCE TERMINAL BOX Your Tractor is equipped with a Tractor Diagnostic Terminal Box which is used to simplify electrical system diagnosis. The Iocation of the Diagnostic Terminal Box is shown in Fig. 14. The Diagnostic Terminal Box provides access to a number of test points within the electrical system of the tractor. WHEN USING THE DIAGNOSTIC TERMINAL BOX - ENGINE TO BE STOPPED AND IGNITION OFF, DIAGNOSTIC TERMINAL ADAPTEF FIGURE 15 STARTING YOUR A LOW BATTERY TRACTOR WITH USE PROPER CHECKING THROUGH AL BOX. If your Battery is too tow to start the engine it should . be II II recharged. If Jumper Cables are used for emergency starting foilow this procedure: NOTE: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT NEGATIVE GROUNDED SYSTEM THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM. EQUIPMENT OF DIAGNOSTIC ELECTRICAL THE IN THE SYSTEM TERMIN- The Diagnostic Terminal Box is designed to accept the Diagnostic Terminal Adapter (optional) (Fig° t5), which is available from Sears (Part No. 677A823)_ If you order the Adapter, also order the Test Procedure Manual (Manual Nor 8441J), showing diagnostic procedures and components of electrical circuits° LEAD-ACID BATTERIES GENERATE EXPLOSIVE GASES. KEEP SPARKS, FLAME, AND SMOKING MATERIALS AWAY FROM BATTERIES, ALWAYS WEAR EYE PROTECTION AROUND BATTERIES. To perform the testing with the Diagnostic Terminal Box, a quality multimeter or automotive analyzer is required. _6- FIRST R,H. HOURS CLUTCH IDLER 1_ CHECK BELT ADJUSTMENT New Belts may stretch after the first few hours of operation resulting in loss of power. am With engine running, transmission in neutral, place Varidrive Control Lever in "FAST" position (Fig. 11) and check if Secondary Belt (Fig. 16 - Inset) rides flush with outside of Variator Sheave (DO NOT PUSH DOWN ON CLUTCH PEDAL). b, If Secondary Belt is riding down in groove of Variator Sheave adjustment is required, SIDE OF TRACTOR FLAT IDLER t -- 2. V-BELT ADJUSTMENT a With engine running, Transmission in "NEUTRAL" position, move Varidrive Control Lever to full "FAST" position (Fig. 11) b. Shut engine off and loosen Adjustment Nut on Bolt "A" for Variator Stop Plate (Fig. 16). c, Start engine and run at idle Speed d Slowly move Vafidrive Control Lever (Fig. 11) forward or backward until Secondary Belt is riding flush to 1/16" outside of Variator Sheave (Fig 16 - Inset). NOTE: DO NOT PUSH DOWN ON CLUTCH PEDAL. e., Shut engine off holding Varidrive Control Lever in position as described in step d and tighten Adjustment Nut on Bolt "A" (Fig. 16)., f, Start engine and move Varidrive Control Lever to SLOW posttlon (F_g. 11). Primary Belt should ride flush to 1/16" out of Variator Sheave (Fig. 16 - Inset). g Adjustment is complete when the Secondary Belt rides in the same position on the Variator Sheave in full "FAST" position, as the Primary Belt does in the "SLOW" position, h Re-adjust as needed thereafter i f Be t cannot be adjusted as described in step g replace V-Betts= Refer to Belt Replacement , page 12. ENGINE _-_ PULLEy_ VARIATOR STOP_ PLATE _- I VARIATOR _""---_'=====_. CONTROL ARM_'_ _R _P_R_IM_AgYBELT SECONDARY ..... BELT _ "-_ _ _- ENGINE OIL FILL DIPST'CK & \ < _ < I< -I_ 7_._ Wm_==_m,=,_m VmWE6'-- FROM REAR OF TRACTOR L J 3. CHANGE ENGINE OIL Changing Oil after the first two hours will help eliminate break4n residue which might be damaging to your Engine, NOTE: BE CAREFUL NOT TO ALLOW DIRT TO ENTER THE ENGINE WHEN CHANGING OIL. a Drain Oil with Engine warm, Unscrew Oil Drain Plug (Fig. 18) and catch Oil in a suitable container, Replace Plug, b Refill Engine Oil (Fig° 17). In summer use S.AE. 30 (SC, SD, SE or SF) Oil. in winter (below 32°F) use S,A.E_ 10W30 (SC, SD, SE or SF). In extreme cold (below 0°F.) use S.A_E 5W20 (SC, SD, SE or SF). DO NOT USE 10W40 OIL. Refill capacity is 3 pints_ NOTE: DO NOT OVERFILL, FIGU F_E 18 FREGUENTLY 1_ CHECK BATTERY a Electrolyte solutlon teve] in each Battery Ceil should be even with bottoms of tubes in cells (Fig. 19)o Add distilled water if necessary NOTE: DO NOT OVERFILL b, Keep Battery and Terminals clean, Refer to page !2, step 6. co Keep Battery Bolts tight. d. Keep Vent Caps tight and small vent holes in Caps open. e_ Recharge SLOWLY at 3 amperes if necessary. CUT-AWAY -VENTCAP t' .................................... ........ 3 2, CHECK TIRE PRESSURE Tire pressure in front should be t4 pounds and rear Tires should be 10 pounds_ 3, CLEAN AIR TUBE BATTERY CELL SCREEN Air Screen (Fig,, 17) must be kept free of dirt and chaff prevent Engine damage from overheating., VIEW to FIGURE 19 .7- EVERY HOURS 1. CHECK ENGINE OIL LEVEL DO NOT WITH ENGINE CHECK RUNNING° ENGINE OiL LEVEL Several minutes after stopping Engine, check Engine Oil Level with Tractor on level ground. Wipe dipstick (Fig, 17) clean, push it down tight for a few seconds, remove and read Oil Level. If necessary, add Oil until "FULL" mark is reached.. In summer use S.A,E, 30 (SC, SD, SE or SF) Oil. In winter (below 32°F.) use S,A.E 10W30 (SC, SD, SE or SF). In extreme cold (below OAF.) use S.A.E. 5W20 (SC0 SD, SE or SF). DO NOT USE 10W40 OIL. NOTE: DO NOT OVE RFI LL fvE.v (EVERY 15 HOURS IF OPERATING IN VERY DUSTY CONDITIONS) KNOB CLEAN FOAM PRE-CLEANER. a_ Unscrew Knob (Fig. 21) to remove Cover. bo Remove Nut and Washer to remove Cartridge Plate, Paper Cartridge and Oil Foam Pro-Cleaner,. c. Wash Foam Pre_31eanerin detergent and water.. d. Rinse, squeeze (rather than twist} and allow to dry tboroughiy_ e., Coat w_th three tablespoons of S_A.E, 30 Engine Oil, squeeze to distribute evenly, and squeeze out excess. f. Check Paper Cartridge. Replace if excessively dirty° g. Reassemble Paper Cartridge and re-position on Tractor, NOTE: NEVER RUN ENGINE WITH AIR CLEANER REMOVED. COVER _-'-,m-- NUT WASH ER CARTRIDGE PLATE PAPER CARTRIDGE OIL FOAM PRE.CLEANER 2_ 3. FIGURE_ .o..s BODY 4, CLEAN AIR SCREEN Air Screen (Fig, 22) must allow free-flow of air to prevent Engine damage from overheating. Clean with a wire brush, compressed air or water pressure to remove dirt, chaff, stubborn dried gum and fibers, CHANGE ENGINE OIL The best time to change Engine Oil is at the end of a days operation when all dirt and foreign material is suspended in the hot Oil. Refer to page 7_ CLEAN FRONT GRILL SCREEN The Front Grill Screen (Fig_ 2) must allow free flow of air to prevent engine damage from overheating. ao Remove Grill Screen by removing two screws. b. Clean with a wire brush, compressed air or water pres_ sure to remove dirt, chaff, stubborn dried gum and fibers c. Replace Grill Screen and secure screws. 5. LUBRICATE STEERING AND FRONT WHEELS There are seven Grease Fittings on your Tractor (Fig's. 20 and 24)., Using a Grease Gun, give each Grease Fitting two shots of Extreme Pressure Lubricating Grease Amdex No, 1 or equivalent (available through your Sears Service Center). -8- 6, OIL PIVOT POINTS Place several drops of SAA.E. 30 Oil at points where parts move against each other, especially: a,, Front Axle Pivot (Fig. 20). b, Hood Hinges. c_ Foot Pedal Shaft (Fig_9), d, Lift Shaft (Fig, 33). e. Polyfoam Seat at Varlator Arm Assembly Pivot Shaft (saturate with oil), see page !8, Key No's. 46, 51 and 53. f. Clutch Link and Varidrlve Control Link, see page 18, Key No's, 47 and 49, g Varidrive Handle Pivot Bushing (Fig 33) HEATSHIELD HEAT SHIELD ,AIR SCREEN TUBE VIEWED FROM FRONT FIGURE 22 FIGURE 23 Ew.v B®.o..s 1o CLEAN ENGINE COOLING Remove any dust. to prevent Engine 2. CHECK a b TRANSAXLE pulted 3. LUBRICATE c OIL Fins 23) LEVEL Remove Filler Plug (Fig, 25) from Transaxle, Oil Level should be even with Filler P}ug threads Add S A,E 30 Motor Oil if necessary. Check Pressure Relief Vatve (Fig, 27 - Inset) located on R,H side near top It should spring completely closed when a b FINS dirt or oil from Engine Cooling damage from overheating (Fig out by hand STEERING and released U-JOINT Lift Hood (Fig 2). Rotate Steering Wheel so that is exposed (Fig 24), Using a Grease Gun, give Fitting U-Joint two Grease AND DEBRIS Fitting shots of Extreme Pressure Lubricating Grease Amdex No. (available at your Sears Service Center) 1 or equivalent 4. MUFFLER Do not operate the tractor without a Muffler (Fig. 22) or tamper with the exhaust system Damaged Mufflers or spark arresters could create a fire hazard, Inspect periodlcal{y and replace if necessary if your engine is equipped with a spark arrester screen assembly, remove every 50 hours for cleaning and inspection Replace if damaged. lvl.v ;]GO.o..s 1, REPLACE SPARK PLUGS & RESET GAP Replace Spark Plugs at the beginning every 100 hours, whichever comes first at .030 inch (Fig. 26) 2o LUBRICATE BALL JOINTS a Move Rubber Boots to expose and Steering Link (Fig 20) b. Coat Bait Joints with Silicone c, Reposition Rubber of each season or Gap should be set Ball Joints Spray on Tie Rods Lubricant. Boots, -9- REPLACE AIR CLEANER PAPER CARTRIDGE Refer to page 8,_ 2oREPLACE IN-LINE FUEL FILTER If fuel filter is clogged, obstructing fuel flow to carburetor, reptacement is required, a, With Engine coot, remove and plug Fuel Line Sections as removed from both ends of Fuel F_lter (Fig. 28). b,_Place new Fuel Filter in position in Fuel Line (arrow on side of Filter in direction of fuel flow)_ LEAKS AND THAT FUEL LINE IS IN BE SUREPOSITION THERE ARE NO CLAMPS. FUEL LINE| PROPER IN HOSE J =w.v 5®@.o..s 1_ CHANGE TRANSAXLE OIL a_ Block up Rear Axle securely or use a T_to_r Jack_ Re_ move left Rear Wheel by removing Hub Bolts (Fig° 36L b_ Drain Transa×te Oil by removing Drain Ptug (Fig. 27) and catching Oil in suitable container. Replace Drain Plug. c_ Refill Transaxle with S,,AE_ 30 (SC, SD or SE) Motor Oil, Capacity is 5 quar"_s_Pressure Relief Valve (R.H. side of Transaxle)(Fig. 27 _ Inset) may be hefd open to allow Transaxle to fit! more quick}y. do Check Pressure Relief Valve.. It should spring completely closed when pulled out by hand and released. e, Reposition wheel Secure with Hub Bolts, AS NEEDED 1. TOEJN ADJUSTMENT If any parts in Front Axle or Steering Mechanism are being replaced, Tie Rod adjustment is required. a. Loosen Jam Nuts (Fig. 29) at each end of Tie Rod Ad* justment Sleeves° b_ Adjust It both Tie Rods so that Tie Rod Joints measure 9 - 5/8 from center to center. c, On front of front tires measure distance from center to center (measurement No 1)_ d. On rear of front tires measure distance from center to center (measurement No 2).. eo Compare measurements - measurement No. 1 should be t/8 - 1/4 less than measurement No. 2, f.. tf not adjust each Tie Rod equally to get correct measurement. g Tighten Jam Nuts making sure Tie Rod Joints are parallel (180 °) to each other, This adjustment secures proper front wheei Toe-In and Steering operation. FIGURE 29 - 10- 2. BRAKE ADJUSTMENT IF TRACTOR REQUIRES MORE THAN SIX FEET STOPPING DISTANCE IN HIGHEST GEAR ON A LEVEL DRY CONCRETE OR PAVED SURFACE THEN BRAKE MUST BE ADJUSTED+ a Remove (4} Hex Washer Shift Cover Plate (Fig, 30), Remove the Cover Plate, Head Tapping located on top b Loosen Brake .Jam Nut (A) on Rod Screws from tractor frame+ (B) at Clevis (C) (Fig, 31) c Rotate Brake Rod (B) counterclockwise, (_¢-_) turning Brake Rod out of Clevis (C) four to six turns (Fig., 31), • , • rt I_ * d, Start tractor w_th Transm+ss+on +n NEUTRAL postion, eo Depress Brake-Clutch Pedal to the point where Secondary Belt (Fig 16) stops moving, Hold Brake-Clutch Pedal in position by engaging Parking Brake (Fig, 10) If Secondary Belt begins to move after engaging Parking Brake, depress Brake_CRJtch Pedal to next notch on Parking Brake, f, Shut engine off, Rotate Brake Rod (B) clockwise by hand, turning Brake Rod into Clevis (C), until tight_ Tighten ,Jam Nut (A) on Brake Rod (B) at Clevis (C) (Fig, 31)+ 3. CARBURETOR ADJUSTMENT Never attempt to change maximum engine speed This is preset at the factory and should only be changed by a qualified service technician who has the necessary equipment, a_ Adjust Carburetor to suggested initial settings. -- Turn Needle Valve clockwise ( _ ) closing finger tight ONLY, and then turn counterclockwise ((_.) 1 - 1/2 turns (Fig 32). -- Turn Idie Valve clockwise, (('_) closing finger tight ONLY, and then turn counterclockwise (F_) 1 - I/2 turns, CAUTION: Valves may be damaged REFER TO "STARTING PAGE 4+ if turned THE b- Start Engine and allow to warm for five final adjustments with Engine running. ,.+ With Throttle Control in "SLOW" "_ in too far. ENGINE" minutes. Make position, hold Throttle Lever against Idle Stop and set Idle Speed Adjusting Screw to give an engine speed of 1400 RPM. Turn Idle Valve clockwise (('_) siowly until engine begins to miss and then open 1/2 turn counterclockwise (f_) -- Set Idle Speed Screw RPM, When Throttle to give engine speed of Lever is release from 90U Idle Stop, engine speed should be between 1000 and 1400 RPM, controlled by governor NOTE: ALL ABOVE SPEED AND FUEL MIXTURE ADJUSTMENTS MUST BE DONE WITH THE THROTTLE LEVER HELD AGAINST THE IDLE STOP AND AT SPEEDS NOTED, -. With Throttte Contro_ in "FAST" position, turn Needle Valve slowly clockwise ((_) until engine be+ gins to miss and then set 1/2 turn counterclockwise, (t'_,)+ NOTE: IF ENGINE HESITATESWHEN MOVING THROTTLE CONTROL FROM +'SLOW" TO "FAST" POSITIONS, COUNTERCLOCKWISE 4+ ADJUSTMENT V+BELT it may be occasionally page 7). l _ TURN ((%) necessary NEEDLE I/8 TURN to re-adjust VALVE MORE V+Belt_ (See NOT START WITHOUT FU LLY DEPRESSCHECKTOMAKESURETRACTORDOES] ING CLUTCH-BRAKE PEDAL 11- FIGURE 31 5o BELT REPLACEMENT The belts on this tractor are special for this application, when replacing Belts always replace with Sears belts. a, Disconnect Negative Ground Battery Cable_ b. Set Parking Brake (F_g, 10). c Pull Varidrive Control Lever to slow position (Fig. 11) giving Primary Belt slack. d Remove Primary Belt from Engine Putley (Fig. 34)_ e,, Remove 3 Bolts and Nuts holding Primary Idler Sheaves f_ to Frame (Fig. 33). Remove Klip Ring and Washer from Shaft (Fig° 34)_ Slide Pivot Arm inwards. g, Remove h_ Remove SHAFT Primary Idier SECONDARY BELT (REARI IATOR S, BELT KEEPER ED, YOU MUST CHECK BELT ADJUSTMENT'. TO "CHECK BELT ADJUSTMENTtI0 PAGE 7o 6. CLEAN BATTERY AND REFER TERMINALS Corrosion and dirt on the Battery and the Battery to "leak *' power and hinders PRIMARY IDL Terminals cause the operation of the charger,, a,, Remove the Battery from the Tractor and wash with four tablespoons of baking soda to one gallon of water.. NOTE: BE CAREFUL NOT TO GET THE SODA V FIGURE Belt from Variator Sheave. Idler Nuts and Idler Sheaves from P_vot Sheaves (Fig, 34}. L Primary (Front) Belt can now be removed, j. To replace Secondary (Rear) Belt move Varidrive Control Lever to fast position, Remove Variator Belt Keeper (Fig. 34) and remove Secondary Belt from Variatoro ko Remove Clutching Idler (Fig. 34). I. Remove Transmission Pulley Belt Guard Belt can now be removed from Transmission Pulley. m_ Reverse the above procedures to install new Belts. Replace Primary Idler Package, Belt Keeper, Clutching Idler and Transmission Pulley Belt Guard° n, Connect Battery, NOTE: WHEN A NEW BELT OR BELTS ARE INSTALL- ENGINE PIVOT Variator 34 SOLUTION INTO THE CELLS, Rinse the Battery plain water, dry and reinstall on Tractor_ bo Clean terminals and cable ends with a wire brush bright Replace Battery tions with Vasoline. WASH E R Cables, 7_ TIRE CARE a,, Maintain tire pressure in front WASHER b FIGURE terminal at 14 pounds at 10 pounds. Keep tlres free of gasoline, oil, cals which can destroy rubber,, c, Avoid stumps, stones, deep ruts KLIP Coat until connec- and rear tires or insect control and other with chemi- hazards that may cause tire damage, d. Removing front wheel for tire repair (Fig= 35),, -- Block up front axle securely or use a Sears Tractor Jack. .- Remove Klip Ring and Washer to allow wheel removal. .- Repair tire and reassemble. Replace washer and snap RiNG 35 Klip Ring securely in axle groove. e_ Removing rear wheel for tire repair (Fig. 36), .- Block up rear axle securely or use a Sears Tractor Jack. -- Remove (5) Hub Bolts to allow wheel removal. -- Repair tire and reassemble. Replace and tighten Hub Bolts securely_ BOLT BEADS ARE SEATED, OVER WHEN MOUNTING TIRES,INFLATION UNLESS CAN CAUSE AN EXPLOSION° 8. :IGURE 36 FINISH Keep tractor finish and seat free of gasoline, oil, insect chemicals or battery electrolyte,_ Protect painted surfaces with automotive type wax. TROUBLE SH{:)OT|NG POSSIBLE CAUSE WILL START NOT POSSIBLE Clutch-Brake Pedal in drive position Attachment Clutch Lever in "ENGAGED" No gasoline in Fuel Tank or clogged Fuel Line or Fuel Filter BIown Fuse Dead Battery Defective ignition or loose Wiring HARD TO START Choked improperly, Push Peda nto brake position (Fig, 9) Move Lever to "DISENGAGED" position (Fig_ 8) Fill Tank with fresh Gasoline, Check Fuel Line (Fig. 28) and Carburetor (clean if necessary) Check for fault and replace Fuse Recharge or replace Battery Check Wirlng and Spark Plug position i flooded Engine Place Throttle Control in fast position (Fig° t0) and run starter several times to clear out gas Remove and clean (Figo 28) Remove and clean (Fig. 2t) Clogged Fuel Tank, Fuel Line, or Fue! Filter Dirty Air Cleaner Spark Plug dirty or improper gap Defective Battery Defective Ignition or loose wiring Water in gasoline or otd fuel Replace Spark Plug and adjust gap (Fig_ 26) Recharge or replace Check the wiring and Spark Plug Drain Fuel Tank and Carburetor, use fresh fuel and replace Spark Plug Make necessary adjustments Improper Carburetor adjustment ENGINE MISSES OR LACKS Shift improper gear or reduce load (Fig, 28) Remove and clean (Fig, 21 ) Make necessary adjustments (Fig. 32) Clean Air Screen, Cylinder Fins (Fig,23) Add or change oil (Fig, 7) gap or wrong type & Muffler area Replace Spark Plugs and adjust gap (Fig, 26} Check Spark Plugs and for any loose wires Major Engine overhauf Drain and refit! Gas Tank and Carburetor OVERHEATS Dirty Air Screen Low oil levef or dirty oil Dirty Engine Partially plugged Muffler Part{ally plugged Air Cleaner Stele fuel or improper Carburetor Clean Air Screen (Fig,. 17) Add or change oil (Fig. 7) Clean Cylinder Fins, rotating Screen and Muffler Remove and clean Muffler (Fig. 22) Remove and clean (Fig. 21) Use fresh fuel and adjust Carburetor (Fig. 32) adjustment NO LIGHTS No Headlight with Light Switch in "ON" and engine running WON'T to a lower Remove and reptace Remove and clean Oit in gasoline ENGINE (Fig, 32) POWER Engine overload Clogged Fuel Filter Clogged Fuel Tank Partially plugged Air Cleaner ]mproper Carburetor adjustment Dirty Air Screen Low oil level or dirty oil Spark Plug dirty, Faulty ignition Poor compression REMEDY position area Check Wire Connectlons and Switch, Replace Light Bulbs CHARGE Biown Fuse Defective Battery Check for fault Replace and replace STORAGE 1. ENGINE Drain 4. BATTERY a. Remove battery if tractor is not used regularly during winter months° Store in cool, dry place (above 50°F). NOTE: DO NOT STORE BATTERY DIRECTLY ON CONCRETE SURFACE. b. Re-charge each month [f necessary. NOTE: BATTERIES NOT IN USE FOR SEVERAL MONTHS AND NOT KEPT FULLY CHARGED, PRODUCE SULPHUR DEPOSITS ON PLATES WHICH CANNOT BE RE., MOVED BY RECHARGING. OIL (with engine warm) and replace with clean engine oil- Refer to page 7. 2. FUEL a SYSTEM Drain fuel tank and carburetor run out of gasoline, NOTE: YOUR ENGINE WILL LEAVE GING b. FUEL by allowing the engine to GASOLINE LEFT IN GUM DEPOSITS CLOG- SYSTEM, D_spose of gasoline if not to be used, NOTE: GASOLINE STORED FOR SEVERAL MONTHS LOSES ITS VOLATILITY (ABILITY TO BURN EFFECT.. IVELY), 5, GENERAL CLEANING Clean engine, battery, finish etc of all foreign matter, 3, CYLINDERS 6. STORE IN A CLEAN AND DRY AREA. a. Remove Spark Plugs, b, Pour one ounce of oil through spark plug holes intocylinderso c,, Turn ignition Key to "START _t position for a few seconds to distribute oito d. Replace with new Spark Plugs,, Sears, Roebuck and Co reserves the right to make any changes in design or improvements without imposing any obligation to install the same upon its items heretofore manufactured. -13- REPAIR PARTS SEARS GTV 16 TWIN--MODEL RED NUMBER 917,253724 ................... -- i + BLACK I 12V - % RED STARTER %% WHITE WHITE WHITE _r {iNTER LOCK SWITCH OS IGNITION SWITCH ED 0,1( INTERLOCK BLACK MAGNET, BLACK BLACK, RED _,, 30 a FUSE AMMETER SOLENOID SWITCH BLACK € PLUGS 0 _ BLACK G LIGHTS WILL AMMETE R NOT REGISTER ON YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH THE ENGINE SPEED. AT IDLE SPEED THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST_ WIRING INSULATED C _¸¸ RED RED LIFT MOTOR CONNECTOR RED RED RECTIFIER CLIPS CHARGING COIL _ ..................... If Insulated Clips were removed for seP vicing of unit, they should be replaced to properly secure your wiring. There are four insulated Clips on your TractoL (DIODE) ORANGE ................. WHITE ¢ IGNITION SWITCH STD365400 POSITION BROWN AC COIL _k._.....kJ BROWN _ BLACK CIRCUIT _ OF F M-G ON B-L START B-S LIGHT SWITCH YELLOW YELLOW BLACK DIAGNOSTIC TERMINALS 7 - 14- CHA,' ;SiS GROUND REPASR PARTS SEARS GTV 16 TWIN--MODEL NUMBER 917.253724 ELECTRICAL A _- C _:_5 D 11 E 22 _ _:_23 19 19. F 6 47 (_ 48 ,_4 D F 7 31 3 4 tO 24 27 26 45 12 KEY NO, 1 2 3 4 5 6 PART NO. 719J 5115J 2008J STD551125 STD541225 5642P 7 8 9 I0 11 4!71R 51J 4799J 8020J 5584P 12 13 14 7603J 9138R 72240460 15 16 17 18 19 20 21 22 23 24 1507P STD541625 67187 7661J 7662J 4207J 225J STD522507 STD551025 2751R DESCRIPTION Cover - Terminal Cable - Starter Solenoid *Lockwasher 1/4 *Nut_ Hex Jam 1/4 - 20 UNC Screw - Hex Hd. Self Tapping Seres 10 - 24 x 3/8 Type T Clip - Insulated Cover - Terminal Cable - Battery Harness - ignition & Diagnostic Screw - Hex Washer Hd, Cutting 1/4 - 20 UNC x 3/4 Tray Battery Battery Bott - Rd, Hd, Sq_ Nk. 1/4 - 20 UNC x 7 - 1/2 Washer 9/32 x 3/4 x 16 Ga *Wing- Nut 1/4- 20 UNC Rod- Battery Harness Light Headlight Bulb Cable - Battery Cover- Terminal *Bolt - Hex Hd 1/4 - 20 UNC x 3/4 *Washer 9/32 x 5/8 x 16 Ga Clip - Insulated KEY NO. PART NO. 25 26 27 28 29 30 STD541025 7604J 6999R 1402P 6347R 677A823 DESCRfPTION *Nut-Hexl/4-20UNC Tube - Plastic Clamp _ Hose Lockwasher - 3/8 Ext, Fuse Tooth Diagnostic Terminal Adapter (Optional) order Test Manual Key No-31 Test Manual (Optional) Ammeter Bracket, Ammeter Washer 7/32 x 1/2 x 18 Ga. 31 8441J 32 9433R 33 6009J 34 6951J 35 6953J Nut, No. 10-32 UNF Loekwasher No. 10 36 6952J Switch - Light 37 4482J Plate - On - Off 38 7682R Nut- Hex Face 39 7320R Tie - Cable 40 7192J 41 4406R Switch - Ignition Lockwasher 5/8 42 1411P Nut- Fiat 43 3258J 44 STD365410 Key Switch - Interlock 45 7755R Lockwasher t/4 46 1415P Bolt - Hex Fin 5/16° 18 x 1/2 47 74760508 Nut- Crownlock 5/1618 UNC 48 73680500 Tag - Warning --7193J -8630J Owners M anual *STANDARD HARDWARE--PURCHASE LOCALLY -15_ REPAIR PARTS SEARS GTV 16 TWIN--MODEL CHASSIS, FENDER AND DASHBOARD NUMBER 917.253724 46 G 7922 G 13 11 44 c_ 17 78 27 51 26 |2 30 8O 22 MODEL 36 77 37 36 21 REPAIR PARTS SEARS GTV 16 TWIN--MODEL CHASSIS, FENDER PART NO, DESCRIPTION KEY NO. PART NO. 1 2 3 4 5 6 7 8 9 !0 11 12 13 14 15 16 t7 18 t9 20 21 677A875 677A432 678H570 678H571 3600J 4110J 677H938 677H937 7091J 677H993 677A876 678H266 678H108 7092J 4904J 7090J 678H614 678H610 678H742 678H33 678H447 Strap Strap Bezel Bezel 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 5t 52 53 36t6J 4609J 6431J 6999R 5277J 574P 4910J 677H787 678H624 4903J 4902J 1496J 678H609 678H611 4900J 678H267 5592J 1536P 8497J 7651J 5632P 54 55 792IJ 5638P 57 17490616 58 59 545P STD523707 60 61 62 STD551037 80t9J 563tP 678H340 8022J 7178J 5358J 678H643 80t7J 4182J 677H941 677H786 677H779 677H778 917.253724 AND DASHBOARD KEY NO, 22 23 24 25 26 27 28 29 30 31 32 NUMBER Assembly . Hinge Assembly - Hinge • L.H. - R.H. Lens - Headlamp Logo - Grill Screen - Grill Grill Decal - Strip Hood Front Bracket - Frame, Front Strap Assembly - Hinge Brace - Grill - R.H. Hood Decal • Strip Hood R.H. Decat - Strip Hood Decat - Strip Hood L.H. Support. Battery Panel - Side R.H. Rail • Frame R.H. Foot Rest- R.H. Bracket Ass'y. - Hanger. Front Bracket Ass'v. - Hanger. Rear Plug - Dash Decal, Caution Decat - Feature Bracket Lever, Control Dash Sleeve _Steering Cover. Shift - Gate Fender Spring -Sea_t Bracket Ass y. - Fender A B C D E ®50 F G H DESCRIPTION Tank - Fuel Cap - Fuel Pad - Spacer Clamp - Hose Fuel Line Nut * Crowntock 1/4 - 20 UNC Decal - Caution Foot Rest- L.H. Drawbar Assembly Decal - Reflector R.H. Deca_ -,Reflector L,H, Seat Rail • Frame L.H. Panel - Side L.H. Decal Clutch/Brake Brace - Grill L.H. Guard Belt, Main Dr. Washer 9/32 x 1/2 x 16 Ga. Decal - fnstruction Decat - Control - Vandnve Screw - Cross Recess Pan Hd. No. 8 * 18 Hi - Lo x 1/2 Fastener - Push On Screw - Hax Slotted Hdo Parkerized Self Tapping Type AB No. 12x 1/2 Screw - Hex Washer Hd. Thd_ Rolling 3/8 * 16 UNC x 1 Nut - Crownlock 3/8 - I6 UNC * Bolt - Hex, Finished 3/8 - t6 UNC x 3/4 *Washer 13/32 x 13/16 x 16 Ga, Washer 7/32 x 5/8 x 16 Ga. Screw - Finished Hex Washer Head No. 13 - 16 Hi - Lo x 5/8 J L M N P Q KEY NO. PART NO. 63 67P 64 575P 65 3419P 66 67 7605J 5627P 68 STD533707 69 5514P 70 71 STD551143 3034P 72 73680700 73 STD525010 74 75 STD551150 1625P 76 77 78 79 80 81 3039P 5224J 8023J 678H729 6553J 28P DESCRIPTION Bolt . Round Hd. Square Neck 5/16 - 18 UNC x 3/4 Gr. 5 Nut - Crownlock 5/16 - 18 UNC Screw - Truss H d. C ross Recess 5/16 - 18 UNC x 3/4 Boil - Shoulder 1/4 - 20 UNC Screw - Hex Washer Hdo Type TT Thread Rolling 3/8 - 16 UNC x 3/4 *Bolt - Rd, Hd, Sq, Nk. 3/8- 16 UNC x 3/4 Gr, 5 Screw - Hex Washer Hd. Tapping 1/4- 20 x 1/2 * Lockwasher 7/16 Bolt- Hex, Finished 7/16- 14 UNC x 1 Nut - Crownlock 7/16 !4 UNC * Bolt - Hex Finished 1/2-13UNCx 1Gr, 5 * Lockwasher 1/2 Washer 17/32 x t - 3/16 x 12 Ga, BoltHex Finished 7/1614 UNC x 2- 1/2 Safety Standard Sticker Labef - Feature, Product Plate - Cover Keeper • Belt, Secondary Bolt - Rd. Hal, Short Sq, Nk, 3/816x 1Gr. 5 ClipFuel Line Clip Insutated Decal - Shift Plate Washer 13/32 x 1 x 14 Ga. 2751R 82 4171R 83 5339J 84 19131614 85 *STANDARD HARDWARE--PURCHASE R S T @60 58 @ 75 70 LOCALLY REPAIR PARTS SEARS GTV 16 TWIN--MODEL VARIDRIVE NUMBER 917.253724 SYSTEM 23 48 4 B ¥ 74 19 17 18 13 14 14 69 68 67 13 25 63 65 64 26 27 33 28 66 84 47 28 26 t8 59 39 60 18 45 88 18 - REPAIR PARTS SEARS GTV 16 TWIN--MODEL VARIDRIVE KEY NO 1 2 3 4 5 NUMBER SYSTEM PART NO, DESC RtPTION 2895H 8016J 2876H 678H642 4551P Grip - Handle PlungerLever, Spring Lever Assembly Set Screw - Hex 3/8 - 16 UNC x Key - Woodruff LinkLift, LH. 6 7 8 g 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 8330H 7596J STD541037 7594J 5024P 1615P 678H621 I616P 5142H 8488J 4939M 6533J STD551037 7222J 2876H STD541237 678H450 gO38R 678H612 7195J 545P 1637P 5315J 7021J 1624P 2263R 28P 33 34 35 36 37 38 39 40 4t 42 43 44 45 46 47 48 678H744 7588J 8001J 4617J 674A271 1588P 5348J 5314J 5661J 1664P 5036P STD522605 4860J 5986J 5324J STD560907 Hand - H and Socket Forged 3/8 Nylon Patch 1/4 x 1 *Hex Nut3/816 UNC Bracket- Lift, Loll, Klip Ring Washer 15/32 x 13/t6 x 16 GaShaft Assembly o Lift Washer 29/32 x 1 - 1/4 x 16 Ga. Pin _ Roll 3/16 x 1 - 1/4 Link - Lift, R.H,, Pin - Spring, Retaining Rod- Lift, Adjustment *Washer 13/32 x 13/16 x 16 Gao Spacer- Split, 7/t6 x 9/I6 x 3- 1/2 Spring *Nut- Hex. Jam 3/8- t6 UNC Trunnion - Adjust. Height Bearing Support Assembly - Dash, Steering Bait Retainer Nut - Crownlock 3/8 - 16 UNC Washer 13/32 x t - 1/4 x 12 Ga, Disc- Friction Plate - Stop, Variator Washer 3/8 x I - 1/2 x 5 Ga, Spring Washer Bolt- Round HdoSq Neck 3/8- 16UNCx IGr. 5 Bracket - Stop, Variator Grip - Handle Lever - Control, Varidrive Grip - Handle Shaft Assembly - Lever, Control Washer 17/32 x 3/4 x 16 Ga Actuator, Interlock Bushing- Control, Lever Arm - Control, Variator Washer 19/32 x 1 - 3/4 x 16 Ga. Klip Ring *Bolt - Hex Fin,, 1/4 - 20 x I/2 Idler- Flat Seal - Dirt Link - Control Variator *Pin - Cotter 3/32 x 3/4 KEY NO. PART NO. DESCRIPT!ON 49 5O 51 52 53 54 55 56 _ 57 58 5640J 677H916 3445J 1527P 5465J 206J 7930J Link - Clutch Arm Assembly - Variator Seat- Felt Washer 21/32 x 7/8 x 16 Ga, Seat - Dirt Washer _Hardened Sheave - Variator 52._62_ST-7-AS__ly J _V2elt 59 60 61 62 63 64 65 66 67 68 69 70 7t 72 73 74 75 76 77 78 79 8O 81 82 84 85 86 87 88 89 9O 91 92 93 94 A B 25 917253724 C D @ 20@ 25e 79 E F G H @ 18 @ 18@ 16 - 19- 1637P 5031P 5641J - Idler Clutch Secon_ Washer 13/32 x I - 1/4 x 12 Ga. Klip Ring Spring - Idler V-Belt Pri m__l'._ 5256J 5255J 677H917 5253J 4200J 5328J 678H445 678H641 7g01J 73900400 STD523710 STD523707 STD533707 Guide - Belt, Flat Idler BracketFiat Idler Bracket - "V" Idler GuideBelt, "V" Idler Pulley _ "V" Idler Bolt- Adjust, Spring, Assist BracketSpring, Assist Spring Assembly - Assist, Lift Shoulder Bolt Flanged Hex Locknut I/4 - 20 * Bolt - Hex Finished 3/8 - 16 UNC x t *Bolt - Hex Finished 3/8 - 16 UNC x 3/4 *Bolt- Round Hd. Sq. Neck 3/8- 16 UNC x 3/4 Gro 5 STD511010 *Screw - Hex Fin. No. 10 - 24 x 1 STD541410 *Nut- No. 10- 24 5627P Screw - Hex Washer Head Thd, Rolling 3/8- 16 UNC x 3/4 72110614 Bolt - Rd. Hd. Short Sq, Nk. 3/8- I6UNCx1-3/4 Gr, 5 6855M Grease Fitting STD533715 *Bolt- Rd Hd. Sq. Nk. 3/8-15UNCx !-1/2 STD533710 *Bolt- Rd. H& Sqo Neck Carriage 3/8- 16 x 1 Gr, 5 STD523107 *Bolt- Hex Finished 5/t6- 18 x 3/4 575P Nut - Crownlock 5/16 - t8 UNC 678H740 Bracket Assembly - Variator 5023P Klip Ring 5025P Ktip Ring 1676P Washer 13/32 x 13/16 x 20 Ga, STD523717 *Bolt - Hex, Finished 3/8- 16 UNC x t - 3/4 STD551 t25 * Lockwasher 1/4 674A232 Keeper - Belt Assembly • STANDARD HARDWARE--PURCHASE LOCALLY J K @ 93 87 REPAIR PARTS SEARS GTV 16 TWIN--MODEL NUMBER 917.253724 STEERING 1 2 46 48 26 39 26 \ 37 \ 21 \ .= 43 45 -20- REPA|R PARTS SEARS GTV 16 TWIN--MODEL NUMBER 917_253724 STEERING KEY NO. 1 2 3 4 5 6 7 8 9 10 t 1 12 13 14 15 16 17 18 19 20 21 23 24 25 26 •-_27 '_ 29 30 31 32 33 34 35 37 38 39 40 41 42 43 44 45 46 47 48 49 PART NO, DESCRIPTION 5022P 1617P 3641J 9541R 8856M 9040H 678H616 9530R 6266H 6855M 674A244 5298J 3439P STD551 t62 STD54t062 678H615 5292J STD523710 545P 677H998 1616P 5293J STD551137 STD541137 7990J 678H670 Klip Ring Washer 25/32 x 1 - 1/4x 16Ga Tire - 16 x 6.50 Front Wheel (Inc. Key No 5 & 2 of Key No. 6) Grease Fitting Flanged Bearing Spindle Assembly, L, Ho Pin - Groove, 3/16x I - 1/4 Race- Thrust Fitting - Grease Axle Assembly - Front (with Bearings) Tube - Pivot, Axle Bolt - Hex Fin. 5/8. 11 UNC x 2 - 3/4 Gr, 5 * Lockwasher 5/8 * Nut - Hex 5/8 - t I UNC Spindle Assembly, RH. Bushing, Bellcrank * Bolt - Hex, Finished 3/8 - 16 UNC x 1 Nut- Crownlock 3/8- 16 UNC Bellcrank Assembly Washer 29/32 x 1 - I/4 x 16 Ga. Drag Link * Lockwasher 3/8 *Nut- Hex 3/8- 24 UNF Tie Rod U-Joint Assembly _" *Screw- Set Hex Forged Socket 3/8 - 16 UNC x t/2 3945J Pinion * Steering 9858M1 Key - Woodruff 3/16 x 5/8 8839R Bracket - Support, Steering 6842M Fitting- Grease 677H997 Sector Assembly STD523707 * Bolt .. Hex Finished 3/8 - 16 UNC x 3/4 8017P E - Ring Truarc 5133 - 87 6784J Wheel - Steering STD541350 *Nut- Hex .Jam t/2 - 20 UNF 3649J Insert • Wheel, Steering 677H992 Bracket- Axle 8922R Tie Rod .Joint L.Ho Thread 547P Nut Hex Jam 3/8 - 24 UN F 7919J Tie Rod STD541337 *Nut Hex Jam 3/8 - 24 UNF 8921R Tie Rod Joint R.H. Thread 1545P Washer 17/32 x 1 x t6 Ga, STD523720 * Bolt- Hex Fin, 3/8- 16 UNC x 2 Gr. 5 518P Nut- Keps 3/8- 16 UNC 1309H Bearing • STANDARD HARDWARE.-PURCHASE LOCALLY -21 - REPAIR PARTS SEARS GTV 16 TWIN--MODEL NUMBER 917.253724 2O °69 B 41 19 34 44 45 55 57 27 T 51 75 \ 73 5 33 T 71 74 U V W REPAIR PARTS SEARS GTV 16 TWIN--MODEL NUMBER 917.253724 CLUTCH-BRAKE KEY NO. 2 3 4 5 6 7 10 11 12 t_ 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 PART NO, 1660P 7976J 8545J 9858M 1 61159 74570412 DESCRIPTION Washer 13/32 x 3/4 x 10 Ga. M uffl er Gasket - Muffler Woodruff Key Knob - Throttle Control Screw Hex Socket Hd. 1/4 - 20 x 3/4 678H607 Shield - Heat STD533707 *Bolt- Round Hd. Short Sq. Neck 3/8 - 16 UNC x 3/4 Gr. 5 545P Nut - Crowntock 3/8- 16 UNC STD551143 * Lockwasher 7/16 STD522503 * Bolt - Hex Finished 1/4 - 20 UNC x 1/2 STD55t 125 * Lockwasher 1/4 574P Nut- Crownlock 1/4 _ 20 UNC 72140507 Bolt - Rd. Hd. Sq, Neck 5/16 - 18 UNC x 7/8 Gr. 5 STD551037 *Washer 13/32 x 13/16 x 16 Ga. 1402P Lockwasher 3/B Ext. Tooth STD541137 *Nut- Fin. Hex 3/8 - 24 UNF 5142H Pin - Roll 3/16x t - 1/4 678H743 Shaft Assembfv- Pedal, Foot 8883R Cover- Pedal. Foot 5304J Actuator - Switch, Interlock STD511010 *Screw - Hex Fin. No. t0-24 UNC x 1 STD541410 *Nut- Lock No. 10 - 24 UNC STD533107 *Bolt - Rd. Hal. Short Sq. Neck 5/16 - t8 x 3/4 GR. 5 6894J Control - Choke 3640J Tire - Rear 23 x 8.50 - 12 795R Tire Valve 83t8J Bracket- Interlock Switch 5695J Control - Throttle KEY NO. PART NO. 3t 5606P 32 33 34 36 37 38 39 7171J 677H996 7970J 7975J 71673 678H619 3034P 40 41 42 43 1685H 7974J 9396E 1624P 44 45 STD551137 3392P 46 STD5231 I2 47 48 49 5O 51 52 53 54 STD551131 STD54t031 677H918 4033P 4006P 4025P 4001P STD523707 55 56 7956J STD523710 57 59 60 61 7955J 9439M 633A109 575P 62 7952J DESCRIPTION Screw - Hex Washer Hd. Thrd. Forming 1/4 - 20 UNC x 1/2 Bracket - Interlock Switch Bracket - Support, Steering Engine - 16 H.P, Twin Spacer 1 x I - 1/4 x 1.062 Plunger - Cap Rod - Brake, Parking Bolt- Fin. Hex 7/16 - t4 UNCx ! Centerlock Nut 5/16 - 18 Pulley - Drive Attachment Key - 1/4 x 2 Washer 3/8 x 1 - 1/2 x ; 5 Ga, * Lockwasher • 3/8 Bolt- Hex, Finished 3/8 - 24 UNF x 1 - 3/4 *Bolt- Hex Finished 5/16- 18 UNC x 1 - 1/4 Gr. 5 * Lockwasher 5/16 *Nut- Hex 5/16 - 18 UNC Base- Engine Elbow - 1/4 NPT Street Nipple - 114 NPT x 2_- 1/2 Elbow - t/4 NPT 90 u Plug- 1/4 NPT Square Head * Bolt- Hex Finished 3/8 - 16 UNC x 3/4 Adapter - Pulley *Boll Hex Head 3/8 - 16 UNC xlGr, 5 Pulley - Ground Drive Knob - Control GearShift Lever Ass ' V. Nut - Crownlock 5/16 18 UNC Bracket Support, Transaxle KEY NO. PART NO. 63 64 8021J 73680700 65 66 67 68 5241J 9204H 7424J STD523107 69 70 71 72 73 74 1599P 9528R 634A692 1304H 7563R 5027P 75 76 77 78 79 80 81 633A110 4t86J 214J STD560907 2228M 7920J 3!64P 82 3022P 83 11P 84 85 86 87 88 STD541025 677A637 5102J 7229J 511P 89 90 9t 92 93 724tj 5308.1 5101J 100000K 100001 L *STANDARD DESCRIPTION Clip - Insulated Nut - Crownlock 7/16 14 UNC Pulley _Transaxle Locknut, 1/2 20 UNF Guard - Belt, Transaxle *Bolt - Hex0 Finished 5/16 - 18 UNC x 3/4 Gr. 5 Washer 11/32 x 3/4 x 16 Ga. Wheel - Rear Rear Wheel Hub & Bushing Bolt- Hub Washer. Thrust Klip Ring Truarc No. 5304-75 Transaxie - 3 Speed Spacer - Transaxle Drum - Brake *Pin - Cotter 3/32 x 3/4 Woodruff Key Brake Band Screw- Machine Undercut Fiat Hd. 3/8 - 16 UNC x 3/4 Bolt - Hex, Finished 3/8 - 16 UNC x 7/8 Bolt - Rd. Hd. Sq. Neck I/4 - 20 UNC x 5/8 Gr. 5 *Nut. Hex 1/4 - 20 UNC Bracket Assembly, Brake Pin - Clevis Guide - Rod, Brake Nut - Hex Centeflock with Nylon Spring - Compression Rod - Brake Clevis Clamp - Tube, 1 - 1/8 Tube - Exhaust HARDWARE.-PURCHASE OPTIONAL SPARK ARRESTER LOCALLY EQUIPMENT MUFFLER 674A380 REPANR PARTS SEARS GTV 16 TWIN-MODEL NUMBER 917.253724 TRANSAXLE 1 2 3 4 23 4 6 7 78 48 32 14 13 64 \ 65 76 75 7O 74 70 73 39 70 49 42 92 93 45 25 24 97 - 24 40 REPAIR PARTS SEARS GTV 16 TWIN--MODEL NUMBER 917_253724 TRANSAXLE KEY NO, PART NO,, I, 2 3 4 5 6 7 8 4t97R 6845R 4199R 4216R 4215R 4217R 6256H 3056P 9 10 12 13 I4 15 16 17 18 19 20 21 22 23 24 25 26 27 28 30 31 7392M 6272H 6266H 4212R 4196R 6276H 216,1 8118M 8740H 1 5385,1 4218R 6252H1 7810H 4986R 7393R 992R 1 6216H 6262H 217J 5855H 633A65 32 33 34 35 36 37 38 39 6277H 4225R 7396H 4198R 4200R 7395H 6275H 633A64 40 41 42 45 46 47 48 48A 4002P 4015P 4014P 6271H 4001P STD5231t5 1007P t529R DESCR IPTtON Axle Shaft Retaining Ring Final Drive Gear Differential Gear Differential Pinion Differential Carrier Axle Thrust Washer Hex Bolt 3/8- 24 UNF x 3 - 1/4 (1 "Thread Length} Steel Ball Spring-Shift Fork Detent Thrust Bearing Race 4th Reduction Pinion 3rd Reduction Gear Shaft Retaining Ring 3rd Reduction gear Spacer Needle Bearing Sintered Iron Bearing 3rd Reduction Gear Differential Pinion Spacer Differential Pinion Bushing Gripco Centerlock Nut 3/B - 24 UNF Shift Fork- L.H_ Oil Seal Sintered Iron Bearing Shift Fork Shaft Shift Fork - R.Ho Expansion Plug Pressure Relief Valve Gearcase and Bearings - R.H. (Inc. Key No's. 17, 18, 25, 33, 50, 63, 76, 77, and 82) Dowel Pin Needle Bearing Thrust Bearing Race 4th Reduction Gear Shaft 4th Reduction Gear Spacer Thrust Bearing Race Gearcase Gasket Gearcase and Bearings-LH, (Inc. Key No's,, 18, 25, 49, 50 and, 52) Pipe Plug 1/2 - 14 N.P,,To Elbow 90 °, 1/2 - 14 N.PoT. Std. Pipe Nipple 112 - !4 N,P.To x 3 Oil Seal Pipe Plug t/4- 18 N, PoT_ "Hex Bolt 5/16.. 18x 1 - 1/2 Grade 5 Lockwasher 5/16 Extra Heavy Needle Bearing KEY NO. PART NO. 49 50 52 53 54 55 56 57 58 59 60 62 63 64 4895H 4222R 8119M 4220R 4209R 4213R 5383J 4195R 42t4R 4194R 7528R 4207R 7398H 4203R 65 66 67 68 69 70 71 4204R 2898J 4926H 4205R 4206R 1370H 633A69 72 73 74 75 76 77 78 79 80 81 82 83 54 85 86 87 88 89 90 91 92 93 94 95 96 97 98 4193R 4201R STD581062 1153R 7392H 5529H STD541031 1167R 54tP 6270H 7384H 6354H 5384J 2978,1 633A65 8739H 1 4924H STD551043 8t05R 1569P 75J 6274H 2505P STD551131 STD52310B 633At09 633At 10 "STANDARD - 25 - DESCRIPTION Needle Bearing Needle Bearing Needle Bearing Thrust Bearing Race 3rd Reduction Pinion 4th Reduction Gear 3rd Reduction Pinion Spacer 2nd Reduction Gear Shaft Final Drive Pinion 1st Reduction Gear Shaft 1=t Reduction Shaft Spacer 2nd Reduction Gear Needle Bearing Low Speed Gear and 2nd Reduction Pinion Cluster Reverse Gear Key Hi-Pro 1/8 x 17/32 Retaining Ring Intermediate Speed Gear High Speed Gear Thrust Bearing Race Intermediate and High Speed Cluster Pinion input Shaft Low Speed Pinion "E-Ring Reverse Idler Gear Reverse Idler Thrust Washer Needle Bearing °Hex Nut 5/16- !8 UNC Sealing Washer Hex Jam Nut 7/16- 20 UNF Oil Seal Reverse Idler Shaft Control Knob Gear Shift Lever Gear Shift Cap Gear Shift Ball Cover and pin Shift Lever Guide Spring "Washer t5/32 x 15/16 x 16Gao Shift Mechanism Seal Washer 9/16 x 15/16 x 11 Ga. Gear Shift Gate Shift Ball Cover Gasket *Cotter 1/8 x 3/4 °Lockwasher 5/16 °Hex Bolt 5/16 ,,18 UNC x 7/8 Gear Shift Lever Ass'y, Transaxle Assembly LessBrake Drum & Sh ft Lever Ass yo HARDWARE,,-PURCHASE LOCALLY REPAIR PARTS SEARS GTV 16 'TWIN--MODEL ENGINE+-MODEL AIR CLEANER--CARBURETOR NUMBER NUMBER 402417, 917_253724 TYPE NUMBER 0676_01 GROUP 31 10 51 50 65 64 34 6 - 26 - REPAIR PARTS SEARS GTV 16 TWIN-_MODEL NUMBER 917,253724 ENGINE--MODEL NUMBER 402417, TYPE NUMBER AIR CLEANER--CARBURETOR KEY NO, PART NO. 1 2 3 4 5 6 7 8 280185 280198 392970 271412 270884 93414 93208 394338 9 393297 10 11 12 !3 394505 231209 292681 93499 14 15 16 17 18 19 20 21 22 221939 392672 91920 26157 2710G8 298514 230896 299096 394352 23 24 25 222010 392673 93496 27 28 93892 394033 29 30 31 222752 212292 93715 0676-01 GROUP DESCRIPTION Tube _ Breather Tube- intake Manifold Ass'y. - Intake +*Gasket _ Carb, Mtg. *Gasket- Intake Manifold Mtg, Screw- Carb. Mtg, Sere Screw- Intake Manifold Mtg. Sam I t Carburetor Ass y. (Inc_ Key No s. 9 thin 25, 28, 44° 46 thru 51,61, 63, 64 and 65) Body Ass'y. _Upper Carb, (Inc, Key No's. 10, 13, 18, 23 and 24) Body- Upper Carb. Bushing - Throttle Shaft +Valve Ass y. - Carb. Idle Screw - Throttle and Choke Valve Mtgo Sam Valve - Throttle Shaft and Lever - Throttle Screw _ Mach. Fil. Hd, 8 - 32 x 5/8 Spring- Throttle Adj. +'Gasket. Carburetor Body Float - Carburetor +Pin ° Float Hinge +Valve - Fuel Inlet Body _ Lower Carb. (Inc,. Key No_s. 11, 13, 14, 15 and 63) Valve- Choke Shaft and Lever - Cl_oke Screw- Hex Head Sam 10/32 x 5/8 Screw - Sere +Valve Assembly _ Needle (Inc. Key No. 44) Body- Air Cleaner Knob - Air Cleaner Nut- Hex KEY NOt PART NO, 32 33 34 35 36 37 38 39 261444 261531 261446 261563 222807 222828 394324 393346 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 222289 93868 221535 93893 65978 66432 280197 261395 270988 221377 222615 93829 271271 271411 271180 93853 92278 223001 222835 93496 392643 61 62 63 64 65 67 68 69 70 71 ----- 261358 394018 271013 270989 27 t025 93897 394358 299146 93053 394501 393397 394502 DESCRIPTION Link _,Governor Link - Speed Control Spring - Governor Spring - Governed Idle Bracket - Speed Control Lever - Speed Control Plate Ass'y_ Governor Control Lever Ass'y. - Governor (Inc. Key Noes. 40, 55 and 56) Washer Screw - Sam Clamp - Casing Screw - Sam +Packing - Needle Valve Washer - Plain Body-. Pump tSpring - Pump t Diaphragm 1"Cap - Spring Cover - Diaphragm Screw - Diaphragm Cover Element - Air Cleaner +Gasket- Air Cleaner Washer Bolt- Governor Lever Nut., Hex 10- 24 Cover - Air Cleaner . Cartridge Plate., Air Cleaner Screw- Sere Mounting Strap Assay_- Air Cleaner (Inc. Key No, 43) ¢Spring Cartridge ..Air Cleaner +Washer- (_oke Shaft t Diaphragm -, Damping 1Gasket - Carb, Pump Screw - Casing Clamp FiJter. Fuel (In FueJ Pipe) Line_ Fuel (28") Clamp - Fuel Pipe Gasket Set Repair Kit - Pump Carburetor Overhaul Kit *INC. IN GASKET SET - 394501 +tNC. IN CARBURETOR OVERHAUL KIT - 394502 1*INCLUDED tN CARBURETOR OVERHAUL KIT- 394502 & PUMP REPAIR KIT-393397 - 27 - REPAIR PARTS SEARS G'TV 16 TWIN--MODEL NUMBER 917.253724 ENGINEJ=MODEL NUMBER 402417, TYPE NUMBER CYLINDER, CRANKSHAFT AND ENGINE 0676-01 BASE GROUP 69 21 44 16 56 17 59 31 29 27 - 28 REPAIR PARTS SEARS GTV 16 TWIN--MODEL NUMBER 917.253724 ENGINE--MODEL NUMBER 402417, TYPE NUMBER CYLINDER, CRANKSHAFT KEY NOo PART NQ 1 2 3 4 5 6 7 8 9 10 11 11 11 12 13 14 15 16 17 18 19 394900 391086 212461 212462 270984 270983 393243 393153 27803 93394 270982 271145 271146 93113 93111 91084 392976 394420 291675 93847 394955 19 19 19 20 20 20 20 21 394956 394957 394958 394959 394960 394961 394962 394023 23 299691 23 24 25 26 27 28 29 30 31 32 33 34 391286 394306 222480 92909 390420 65906 26828 221596 292260 93630 261368 212337 AND ENGINE BASE 0676-01 GROUP DESCRIPTION KEY NO PART NO. 35 36 37 38 39 40 271316 393244 394348 89838 220863 394539 4t 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 63 64 65 66 67 68 69 70 71 72 90576 231174 280180 394014 68838 392782 93783 92268 394391 270981 222700 93053 93851 394396 66538 91540 61760 220863 222773 261363 393606 230655 210940 261463 261559 391115 230318 92791 93722 261528 261623 Cylinder Assembly Sea!- Oil Head - Cylinder No. t Head _Cylinder No. 2 *Gasket - Cylinder Head No. 1 *Gasket - Cylinder Head No. 2 Breather Assembly No. 1 Breather Assembly No. 2 *Gasket - Valve Cover Screw - Sere *Gasket - Crankcase Cover t/64" Thick *Gasket- Crankcase Cover .005" Thick *Gasket- Crankcase Cover .009" Thick Screw- Cylinder Head (2 .. 15/16'/, long) Screw ..Cylinder Head (1 - 15/16 long) Plug. Oil Drain Crankshaft Cover Assembly - Crankcase Seal ..Oil Screw - Crankcase Cover Mtg. Sem Piston Assembly - Standard (lnc,, Key No_s_,20 & 22) Piston Assembly- .0!0" O.So Piston Assembly- 020" O.S Piston Assembly-_030" O.& Ring Set - Piston * Standard Ring Set- Piston- ..010" O.rS. Ring Set- Piston - _020" O..So Ring Set- Piston- _030" O.S. Dipstick and Tube Assembly (Inc. Key No s. 44.45 & 46) Pin Assembly - Piston - Standard (tnc. Key No. 22) Pin Assembly .. Piston - .005 '10.S Rod Assembly - Connecting Dipper - Connecting Rod Screw. Connecting Rod Valve - Exhaust Spring. Intake Valve Spring- Exhaust Valve Retainer .. Intake Valve Rotocoi! - Exhaust Retainer .r Exhaust Valve Rotocoil Tappet- Valve Gear - Cam - 29 - DESCRIPTION Foam Seat - Governor Shaft Pipe - Fuel (Inc. Key No. 52) Gear - Governor Spark Pfug Wrench Washer - Gov. Crank (inside) Plug - Spark (Resistor) (2 - 3/8 High 60 M,M.) Nut-Hex8-32 Terminal Grommet- Insulator Cap and Dipstick - Oil Filler Seal - Filler Tube Tube- Oil Filler Screw- Hex Hd. Washer Base -.Engine *Gasket. Engine Base Baffle - Air Clamp .. Fuel Pipe Retainer- E-Ring Crank - Governor Elbow - Spark Plug Key - Pulley Key- Flywheel Washer Washer - Thrust Gear - Timing Seal Assay. and Retainer +Guide - Exhaust Valve +Seat - Exhaust Valve (Standard) +Seat. Intake Valve (Standard) Lower Bushing - Gov. Wire - Ground Connector- Fue! Pipe Washer - Lock Shakeproof Terminal - Spade Valve - Intake +Bearing - Cyclinder *INC, IN GASKET SET- 394501 +SPECIAL TOOLS REQUIRED TO INSTALL REPAIR PARTS SEARS GTV 16 TWIN--MODEL NUMBER 917.253724 ENGINE--MODEL NUMBER 402417, TYPE NUMBER MUFFLER, AIR GUIDE AND HOUSING KEY NO, t 2 3 4 5 6 7 8 GROUP PART NO, DESCRIPTION 222848 222849 93163 392681 93158 222846 222847 93777 Cover- Air Guide Cover - Air Guide Screw - Sere Housing - Blower Screw - Sem Shield - Cylinder Shield - Cylinder Screw- Hex Hd, (Back Plate to Cyli nder) Back Plate Assay, 392934 _30- 0676-01 REPAM PARTS SEARS GTV 16 TWIN-MODEL NUMBER 917.253724 ENGINE-MODEL NUMBER 402417, TYPE NUMBER STARTER MOTOR 0676-01 GROUP 28 21 KEY NO. 2 3 4 5 6 7 8 9 10 11 12 13 14 PART NO. DESCRIPTION 394891 Armature 394970 221798 93381 394988 393362 393456 93621 391362 393474 19203 390837 392744 93933 Group (lnc- Key Nots, 2, 3, 4 and 5) Trigger Coil Ass'y - Magnatron PART NO, DESCRIPTION 15 16 391705 394674 Brush Set Commutator Ignition Terminal - ignition Cable Screw - Armature Mtgo Sere Armature Assembly I Alternator Harness Ass y_ • I Dtode and Connector Ass y. Screw - Sem Gear - Flywheel Ring (Ine, Mtg,, Parts) Stator - Alternator (Inc. Key No, 7) PullerFlywheel (Optional Armatu re Assembly Housing Assembly Thru Bolt KEY NO Equipment) -31 - 17 393017 18 19 20 21 22 23 24 25 26 27 28 29 30 31 394429 90366 91162 393254 93754 92674 212418 22906 223008 231247 93808 392956 280104 391135 End Cap Ass'y, (lnc,, Key Noo 15) Motor - Starting (Inc. Key No_s, 12 thru 15, 16, 18, t9, 20, 30 and 31) Drive End Cap Assay. - Starter Lockwasher Screw- Hex Hd. 5/I6 + 18 x I _ 1/2 Kit - Pinion Spring (Inc. Roll Pin Screw- Hex Hd. Fan - Booster Lock - Flywheel Nut ScrewRotating NutHex Screw- Sem Key No. 22) Flywheel and Ring Gear Ass=y. - Magneto Gear - Starter Clutch Ass'y, - Starter SERVICE NOTE8 32 - SERVICE NOTES - 33 - 8630J-1.1231 Printed in U,S°A. GTV 16 TWIN OWNERS MANUAL VARIDRIVE GARDEN TRACTOR MODEL NO. 917.253724 The Model Number wilt be found on the Model Plate attached to the top right side of Drawbar. Always mention the Model Number' when requesting service or parts for' your Garden Tractor, All parts listed herein may be ordered from any SEARS BUCK AND CO_ retail or catalog store. WHEN ORDERING REPAIR FOLLOWING INFORMATION: HOW TO ORDER REPAIR PARTS • @ ® ® THE THE THE THE PARTS, ALWAYS GIVE ROE- THE PART NUMBER PART DESCRIPTION MODEL NUMBER NAME OF MERCHANDISE If the pa_ts you need are not stocked locally, your order will be electronically transmitted to a Sears Repair Parts Distribution Center for "expedited handling". Sears, Roebuck and Co. Chicago, III. 60684 U,S.A,
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