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_vertible S_EA/ S OWNER'S MANUAL MODEL NO. 917.255581 CRI:IFTZMIIN+ 12.5 HP I/C ELECTRIC START 3 in One Convertible 42" MOWER DECK 6 SPEED TRANSAXLE LAWN TRACTOR Caution: Read and follow all Safety Rules and Instructions Before Operating This Equipment • Assembly , Operation • Customer Responsibilities ° Service and Adjustment ° Repair Parts !r Sears, Roebuck and Co., Chicago, IL 60684 U.S.A. SAFETY RULES Safe Operation Practices for Ride-On Mowers IMPORTANT: THIS CU-I-NNG MACHINE IS CAPABLE OFAMPUTATING HANDS AND FEETAND THROWING OBJECTS. FAILUR E TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJU RY OR DEATH. 1. GENERAL - Read, understand, and follow all instructions in the manual and on the machine before starting. Only allow responsible adults, who are familiar with the instructions, to operate the machine. Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. Never carry passengers. Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. Slow clown before turning. Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. Turn off blades when not mowing. Stop engine before removing grass catcher or unclogging chute. + ,, • • = = ,, ,, + = • + • II. OPERATION • I11. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. • • Before and when backing, look behind and down for small children. = Never carry children. They may fall off and be seriously injured or interfere with sale machine operation. Never allow children to operate the machine. Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. • • IV. • OPERATION • + ,, + + • • • Mow up and down slopes, not across. Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. U'se slow speed. Choose alow gear sothat you will not have to stop or shift while on the slope. Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability. Use extra care with grass catchers or other attachments. These can change the stability of the machine. Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction. Avoid starting or stopping on a slope, if tires lose traction, disengage the blades and proceed slowly straight down the slope. • • • • • Donotturnonslopesunlessnecessary, and gradua y downh i, if poss bte. • Do not mow near drop-offs, ditches, or embankments. The mower could suddeniy turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. Do not mow on wet grass. Reduced traction could cause sliding. Donottrytostabilizethemachinebyputtingyourfootonthe ground. + + andthen Never refuel the machine indoors. Never store the machine or fuel container inside where there is an open flame, such as a water heater; Never run a machine inside a closed area. Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. Never tamper with safety devices. Check their proper operation regularly. Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. Never make adjustments or repairs with the engine running. Grass catcher components are sub ect to wear, damage, and deterioration, which could expose moving parts or a ow ob ects to be thrown. Frequently check components and rep ace w th manufacturer s recommended parts, when nec+ essary. Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. Check brake operation frequently. Adjust and service as required. & DO NOT: • SERVICE Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. DO: • ,, • Keep children out of the mowing area and under the watchful care el another responsible adult. Be alert and turn machine off if children enter the area. • Mow only in daylight or good artificial light. Do not operate the machine while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways. Use extra care when loading or unloading the machine into a trailer or truck. SLOPE Do not use grass catcher on steep slopes. turn slowly I Look for this symbol to point out important safety precautions. It means CAU"I'ION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED. CAUTION: Always disconnect spark plu g wire and place wire where it cannot contact spark plug in order to prevent accidentalstarting when setting up, transporting, adjusting or making repairs. 2 I I | i ! PRODUCT CONGRATULATIONS on your purchase of a Sears Tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy please contact your nearest Sears Service Center/Department. We have competent, well-trained technicians and the proper tools to service or repair this unit. Please read and retain this manual. The instructions will enable you to assemble and maintain your unit properly. Always observe the SAFETY RULES. MODEL NUMBER 917.255581 SPECIFICATIONS HORSEPOWER: 12.5 GASOLINE CAPACITY: 5 QUARTS UNLEADED REGULAR OIL (3.0 PINTS): SAE 30 (Above 32°F) SAE 5W-30 (Below 32°F) SPARK PLUG (GAP.030 IN.): CHAMPION RJ-19LM STD361458 VALVE CLEARANCE: INTAKE .005 - .007 IN. EXHAUST .009 - .011 IN. GROUND SPEED: FORWARD 1st 1.10 MPH 2nd 1.40 MPH 3rd 2.00 MPH 4th 3.00 MPH 5th 4.20 MPH 6th 5.0O MPH REVERSE: 1.50 MPH TIRE PRESSURE: FRONT: 14 PSI REAR: 10 PSI CHARGING SYSTEM: 3 AMPS BATTERY 5 AMPS HEADLIGHTS BLADE BOLT TORQUE: 30-35 FT. LBS. SERIAL NUMBER DATE OF PU RCHAS E THE MODELAND SERIAL NUMBERS WILL BE FOUND ON A PLATE UNDER THE SEAT. YOU SHOULD RECORD BOTH SERIAL NUMBERAND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE. MAINTENANCE AGREEMENT WARNING: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered r brush-covered or grass-covered land unless the engine s exhaust system is equipped with a spark arrester meeting appligable local or state laws {if a_ny). If a spark arrester Is used, it should be maintained m effective working order by the operator. A Sears Maintenance Agreement is available on this product. Contact your nearest Sears store for details. CUSTOMER RESPONSIBILITIES • Read and observe the safety rules. • Follow a regular schedule in maintaining, caring for and using your unit. • Follow the instructions under "Customer Responsibilities" and "Storage" sections of this owner's manual. In the state of California the above is required by law (_Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center (See REPAIR PARTS section of this manual). ® LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT For two (2) years from the date of purchase, if this ridingequipment is maintained, Lubricatedand tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. This Warranty does not cover: • • • Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners and belts. Tire replacement or repair caused by puncturesfrom outside objects, such as nails, thorns, stumps, or glass. Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintainthe equipment according to the instructions contained Jnthe owner's manual. Riding equipment used for commercial or rental purposes. LIMITED 90 DAY WARRANTY ON BATTERY For 90 daysfrom date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our _estingdeter:r0inesthe battery will not hold a charge, Sears will replace the battery at no charge.... WARRANTY SERVICE IS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE CENTER/DEPARTMENT IN THE UNITED STATES. This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. SEARS, ROEBUCK AND CO., D/731CR-W, SEARS TOWER, CHICAGO, ILLINOIS 60684 3 TABLE OF CONTENTS SAFETY RULES ............................................................ 2 PRODUCT SPECIFICATIONS ....................................... 3 CUSTOMER RESPONSIBILITIES ..................... 3, 15-18 WARRANTY ................................................................... 3 TABLE OF CONTENTS ................................................. 4 INDEX ............................................................................. 4 TRACTOR ACCESSORIES ........................................... 5 ASSEMBLY .............................................................. 7-10 OPERATION ........................................................... 11-14 MAINTENANCE SCHEDULE ...................................... 15 SERVICE AND ADJUSTMENTS ............................ 19-24 STORAGE .................................................................... 25 TROUBLESHOOTING ............................................ 26-27 REPAIR PARTS - TRACTOR ................................. 30-45 REPAIR PARTS - ENGINE ..................................... 46-50 PARTS ORDERING/SERVICE ................... BACK PAGE INDEX A Accessories ............................................ Adjustments: Brake ........................................... Carb ureto r ........................... ........ Mower Front-To-Back ........................ Side-To-Side .......................... Throttle Control Cable ................. 5 21 24 20 20 24 Air Filter, Engine ................................. 18 Air Screen, Engine .............................. 18 Assembly ......................................... 7-10 B Battery: Charging ........................................ 8 Cleaning ...................................... 17 Installation ..................................... 9 Levels ....................................... 8,17 Preparation .................................... 8 Starting with Weak Battery .......... 22 Storage ........................................ 25 Terminals .................................... 17 Belt: Motion Drive RemoVaVReplacement ........... 21 Mower Blade Drive RemovaVReplacement ........... 21 Blade: Sharpening .................................. Replacement ............................... Brake Adjustment ............................... 16 16 21 C Carburetor Adjustment ....................... 24 Controls, Tractor ................................. 11 Customer Responsibilities ............. 15-18 Engine: Air Filter ................................... 18 Air Filter Foam Pre-C]eaner .... 18 Air Screen, Engine .................. 18 Battery ...................................... 17 Cooling Fins, Engine ............... 18 Engine Oit ................................ 17 Fuel Filter ................................ 18 Spark Plugs ............................. 18 Tractor: ...................... Blade ....................................... 16 Lubrication Chart ..................... 15 Maintenance Schedule ............ 15 Tire Care ......................... 8,16,22 Cutting Height, Mower ........................ 12 E Electrical: Interlocks and Relays .................. 23 Schematic ................................... 29 Wiring Diagram ............................ 30 Engine: Air Filter ....................................... 18 Air Filter Foam Pre-Cleaner ........ 18 A r Screen ................................... 18 Cooling Fins, Engine ................... 18 Oil Change .................................. 17 Oil Level ................................. 13,17 Oil Type ....................................... 17 Preparation .................................. 13 Repair Parts ........................... 46-50 Starting ........................................ 14 Operation ....................................... 11-14 Operating Mower ...:............................ 13 Options: Accessories .;................................. 5 Spark Arrester .......................... 3,40 P Parking Brake ................................ 11-12 Parts Bag .............................................. 6 Parts, Replacement/Repair ........... 30-45 Product Specifications ........................... 3 R Repair Parts .................................. S 30-45 Storage ........................................ 25 F Filter: Air Filter ....................................... 18 Air Filter Foam Pre-Cleaner ........ 18 Fuel ............................................. 18 Safety Rules .......................................... 2 Seat ...................................................... 8 Service and Adjustments ............... 19-24 Carburetor ........................... ;....... 24 Fuse ............................................ 23 Hood Removal/Installation., ........ 23 Motion Drive Belt Fuel: Type ............................................ Storage ........................................ Fuse .................................................... H Hood RemovaVInstallation .................. L Leveling Mower Deck ......................... Lubrication: Chart ........................................... M Maintenance Schedule ....................... Mower: Remova!/Replacement ........... 21 Mower Blade Drive Belt Removal/Replacement ........... 21 Mower Adjustment Front- to-Back ......................... 20 Side-to-Side ............................ 20 Mower Removal .......................... 19 Tire Care ............................. 8,16,22 Slope Guide Sheet ............................. 51 Spark Plugs ........................................ 18 Specifications ....................................... 3 Starting the Engine ........................ 13-14 Steering Wheel ....... ......................... 7,22 13 25 23 23 20 15 15 Adjustment, Front-to-Back ........... Adjustment, Side-to-Side ............ Blade Sharpening ........................ Blade Replacement ..................... Cutting Height .............................. Tnstallation................................... 20 20 16 16 12 19 Stopping the Tractor ........................... 12 Storage ............................................... 25 T "l'hrottle Control Cable Adjustment .................................. 24 Tires ............................................ ,....8,16,22 Operation .................................... Removal ...................................... 13 19 Trouble Shooting Chart .................. 26-27 Mowing Tips ....................................... 14 Transaxle: Muffler ================================================ 18 Repair Parts ......................... ,.,..44-45 Spark Arrester .......................... Mulcher Plate ............................... 3,40 10 O Oil: Cold Weather Conditions ....... 13,17 Engine ......................................... 17 Storage ........................................ 25 4 W Warranty ............................................... Wiring Diagram ................................... Wiring Schematic ................................ 3 30 29 ACCESSORIES AND ATTACHMENTS These accessories and attachments were available when the tractor was purchased. They are also available at most Sears retail outlets, catalog and service centers. Most Sears stores can order these items for you when you provide the model number of your tractor. ENGINE SPARK PLUG MAINTENANCE MUFFLER AIR RLTER GAS CAN ENGINE OIL STABILIZER BLADES BELTS PERFORMANCE Sears offers a wide variety of attachments that fit your tractor. Many of these are listed below with brief explanations of how they can help you. This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes may be made in these attachments, or some may no longer be available or fit your model. Contact your nearest Sears store for the accessories and attachments that are available for your tractor. Most of these attachments do not require additional hitches or conversion kits (these that do are indicated) and are designed for easy attaching and detaching. PERMANEX BAGGER lets you collect grass clippings and leaves for a healthier, nearer looking lawn. Two Permane× containers hold 30-gallon plastic bags. LAWN SWEEPERS SNOW BLADE for snow removal only. 14-inch high, 42-inch wide blade clears 38-inch path when angled left or right. Raises, lowers with side lever. Adjustable skids; replaceable, reversible scraper bar. (Use with tire chains, wheel weights, or rear drawbar weight.) let you collect grass clippings and leaves. LAWN VAGS for powerful collection of heavy grass clippings and leaves. Wand attachment to pick up debris in hard-to-reach places. SNOWTHROWER has40-inch swatl_. Drum-typeauger handles powdery and wet/heavy snow. Mounts easily with simple pin arrangement. Discharge chute adjusts from tractor seat. 6-inch diameter spout discharges snow 10 to 50 feet. Lift controlled at tractor seat. (Use with chains, wheel weights, or rear drawbar weight.) CARTS make hauling easy. Variety of sizes available. ROLLER for smoother lawn surface. 36-inch wide, 18-inch diameter water-tight drum holds up to 390 Ibs. of weight. Rounded edges prevent harm to tuff. Adjustable scraper automatically cleans drum. TIRE CHAINS are heavy duty; closely sp_ced extra-large links give smooth ride, outstanding traction. SPREADER/SEEDERS make seeding, fertilizing, and weed killing easy. Broadcast spreaders are also useful for granular de-icers and sand. cross WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials. In pairs. (30 Ibs. each.) TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; clear plastic windshield offers 360 degree visibility. Hinged metal doors with catch. Keeps operator warm and dry. Remove vinyl and windshields for use as sun protector in summer: (Catalog only.) CORING AERATOR takes small plugs out of soil to al!ow moisture and nutrients to reach grass roots. 36-inch swath. 24 hardened steel coring tips. 150 lb. capacity weight tray. AERATOR promotes deep root growth for a healthy lawn. Tapered 2.5-inch steel spikes mounted on 10-inch diameter discs puncture holes in soil at close intervals to let moisture soak in. Steel weight tray for increased penetration. Optional accessories for tractor cab: tinted/tempered solid safety glass windshield with hand operated wiper; 12-volt amber caution light for mounting on cab top. (Catalog only.) MULCH RAKE/DETHATCHER loosens soil and flips thatch and matted leaves to lawn surface for easy pickup. Twenty spring tine teeth. Usefultopreparebareareasforseeding. Availableforfront or rear mounting. TRACTOR COVER protects tractor from weather. Made of Evolution 3 fabric (water-repellent, extremely breathable, light weight, soft, non-abrasive, pliable in all temperatures, durable, stainfteadpuncture resistant, will not shrink or stretch.) (Catalog only.) SPRAYERS use 12wolt DC electric motor that connects to the tractor battery or other 12-volt source. Includes booms for automatic spraying when put{ing, and hand held wand for spot spraying. Wand has adjustable spray pattern. For applying herbicides, insecticides, fungicides, and liquid fertilizers. TILLER has 5 hp engine and 36-inch swath to prepare seed beds, cultivate, and compost garden residue. Tiller has its own built-in lift and depth control system and does NOT require a sleeve hitch. Fits any lawn, yard, or garden tractor. Simply hook up to the tractor drawbar and go! 5 CONTENTS Parts Bag contents OF HARDWARE shown full size PACK Parts packed separately in carton O (2) Sheet Metal Seat Screws #10-16 x 1/2 Battery acid Plate (1) Locknut 3/8-24 (1) 2-3/8" Diameter Washer IF- Mulcher 'l I I' Steering Wheel Battery " ! ! ! I (1) Shoulder Bolt 5/16-18 Steering Boot (1) Hex Bolt 1/2-13 x 1 I I ! I Owner's Manual Parts Bag m (1) Lock Washer 1/2 (1) Washer Parts bag contents not shown full size 17/32 x 1-3/16x 12 Gauge , (2) Screws #10 x 5/8 (2) Lock Washers #10 (2) Washers Steering Wheel Adapter Steering Bushing (2) Weld Nuts #10 Wheel Insert (2) Latch Hook Assemblys (2) Keys 3/16 x 3/4 x 16 Gauge -// (2) Hex Bolts !/4-20 x 3/4 ![ _- i i ......... _ ........ i (2) Hex_._NutS1/4-20 i -i J, \ (2) Washers 9/32 x 5/8 x 16 Gauge (2) Lock Washers 1/4 15 = Slope Sheet Battery Caps and Instructions ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure their proper tightness, TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier, Standard wrench sizes are listed. (1) 5/16" wrench Tire pressure gauge (2) 7/16" wrenches Phillips Screwdriver (1) 1/2" wrench Utility knife _._ INSERT ....._ 3/8-24 HEX LOCKNUT _ 2-3/8 DIA. WASHER (1) 9/16" wrench (1) 3/4" wrench STEERING Sw g;dNG When right and left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel). ADAPTER STEERING TO REMOVE @ STEERING UNIT FROM CARTON UNPACK CARTON Remove all accessible loose parts and parts cartons from carton (See page 6). Cut along dotted lines on carton, from top to bottom, all four corners of carton and lay panels flat. . STEERING _HAFT " TAB HOLE Check for any additional loose parts or cartons and remove. BEFORE ATTACH ROLLING STEERING UNIT OFF SKID WHEEL (See Fig. 1) • Slide the steering bushing over the steering shaft. • Raise steering shaft forward until screw holes in dash line up with steering bushing, Install two (2) sheet metal screws and tighten securely. • Position steering boot over steering shaft. • Align tabs of steering boot over slots and hole in dash and push down to secure. • Slide steering wheel adapter onto upper steering shaft. Position front wheels of the tractor so they are pointing straight forward. Position steering wheel so cross bars are horizontal (left to right) and slide onto adapter. • Assemble large flat washer and 3/8-24 hex Iocknut and tighten securely. • Snap insert into center of steering wheel. Remove protective plastic from tractor hood and grill, IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES iN SKID THAT MAY PUNCTURETIRES WHERE UNIT IS TO ROLL OFF SKID, (See Fig. 8).............. • Raise attachment lift lever to its highest position. • Release pedal. . . Place gearshift lever in "NEUTRAL" position. Roll unit backwards off skid. parking brake by depressing clutch/brake Remove banding holding discharge guard up against tractor. WHEEL FIG. 1 SCREW ASSEMBLY HOW TO SET UP YOUR TRACTOR INSTALL PREPARE BATTERY (See Fig. 2) Adjust seat before tightening adjustment bolt. SEAT (See Fig. 3) • Remove cardboard packing on seat pan. CAUTION: Wear eye and face shield. • Place seat on pan and assemble shoulder bolt. Wash hands or clothing immediately if accidentally in contactwith battery acid. , Assemble adjustment bolt, Iockwasherandflatwasher loosely. Do not tighten. ° Tighten shoulder bolt securely. Do not smoke. Fumes from charged battery acid are explosive. • Lower seat into operating position and sit on seat. Read the instructions included with the battery vent caps. Always wear gloves, clothing and goggles to protect your hands, skin and eyes. • ° Slide seat until a comfortable position is reached which allows you to press clutch!brake pedal all the way down (See Fig. 8). Get off seat without moving its adjusted position. • Raise seat and tighten adjustment bolt securely. Your unit has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life. ® See instructions packed with vent caps in parts bag. ,= Fill battery with acid. Fill each cell until it reaches the bottom of the vent wells. Do not overfill. • Allow battery to stand and settle for at least thirty minutes. After standing, check the level of acid. If below the vent wells, add more acid until the correct level is reached. SEAT SEAT PAN SHOULDER BOLT While battery is standing (after adding acid) and later, while battery is being charged, continue with assembly of unit. IMPORTANT: TO MAXIMIZE THE LiFE OF YOUR BATTERY, IT IS NECESSARY THAT THE BATTERY BE CHARGED BEFORE USE. FAILURE TO CHARGE BATTERY CAN RESULT IN A SHORTENED BATTERY LIFE. o FLATWASHER ADJUSTMENT BOLT Charge battery at a rate of 6 amperes for 1 hour. Use a 12 volt battery charger. Observe all safety precautions required for battery charging. FIG. 3 CHECK o Check the acid level after the battery is charged. If the acid has fallen below the correct level, add distilled or iron free water. • Install the vent caps to cover the vent wells. Wash the top of the battery with water to remove any acid, then wipe dry. • Check battery case for leakage to make sure that no damage has occurred in handling. • Dispose of excess battery acid. Neutralize acid for disposal by adding it to four inches of water in a five gallon plastic container. Stir with a wooden or plastic paddle while adding baking soda until the addition of more soda causes no more foaming. Follow instructions PRESSURE Reduce tirepressure to PSI shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual. CHECK DECK LEVELNESS For best cutting,results, mower housing should be properly leveled. See TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER POSITION OF ALL BELTS CUT AWAY VIEW See the figures that are shown for replacing motion and mower b ad_ drve belts n the Serv ce andAdjustments section of this manual. Verify that the belts are routed correctly. ..... CHECK BATTERY CELL ACID LEVEL FIG. 2 TIRE The tires on your unit were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. on how to install battery. VENTWELL LOCK WASHER 8 BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. ASSEMBLY INSTALL BATTERY (See Figs. 4 & 5) CAUTION: Do not short battery termF rials. Before installing battery, remove rings, etc. metal bracelets, wristwatch bands, Positive terminal must be connected first to prevent sparking from accidental grounding. Lift seat to raised position. • Open battery box door. • Lower battery into battery box with battery terminals toward front of unit. BATTERY BOX DOO_ Be sure battery drain tube is attached to battery box. First connect RED battery cable to positive (+) battery terminal with hex bolt, flat washer, lock washer and hex nut as shown. Tighten securely. . • Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt, flat washer, lock washer and hex nut. Tighten securely. Close battery box door. VENT CAPS FIG. 5 Open battery box door for: Inspection for secure connections ware). (to tighten hard- Inspection for corrosion. • Testing battery. • Jumping (if required). • Periodic charging. BATTERY BOX DOOR POSITIVE NEGATIVE (RED) CABLE (BLACK) CABLE HF_X BOLT POSITIVE (+) TERMINAL NEGATIVE (-) TERMINAL FiG. 4 9 ASSEMBLY INSTALL MULCHER PLATE TO CONVERT TO BAGGING (See Figs. 6 & 7) OR DISCHARGING Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. Install two latch hooks, to mulcher plate using screw, ...... 4_a..s_er, lock washer, and weld nut as shown. NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top with hook pointing down. ,/CHECKLIST Tighten hardware securely. • Raise and hold deflector shield in upright position. , • Place front of mulcher plate over front of mower deck opening and slide into place, as shown. Hook front latch into hole on front of mower deck. BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SA TISFACTION FROM THIS QUALITY PRODUCT. , Hook rear latch into hole on back of mower deck. PLEASE REVIEW THE FOLLOWING CHECKLIST: CAUTION: Do not remove diseharg_ from mower. Raise and hold guard when I attaching mulcher plate and allow it to J rest on plate while in operation. J WELD NUT / \\\ FROM THE TOP _/F WELD HOOK POINTS DOWN LOCK NUTWASHERsCREW \" LATCH HOOK ,/ All assembly instructions have been completed. ,/ No remaining loose parts in carton. ,/ Battery is properly prepared and charged. 1 hour at 6 amps). ,," Seat is adjusted comfortably and tightened securely. ¢' Al! tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory). ,,/ Be sure mower deck is properly leveled side-to-side/ front-to-rear for best cutting results. 0-ires must be properly inflated for leveling). ¢' Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. ¢" Check wiring. See that all connections are still secure and wires are properly clamped. HOOK LOCK WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY EXTRA A TTENTION TO THE FOLLOWING IMPORTANT ITEMS: / WASHER WASHER ', MULCHER PLATE WASHER \ WELD NUT _""_SCREW ¢' Engine oil is at proper level. ¢' Fuel tank is filled with fresh, clean, regular unleaded gasoline. Become familiar with all controls - their location and function. Operate them before you start the engine. ,/ FIG. 6 v" DEFLECTOR SHIELD LATCH HOOKS f IMinimum FIG. 7 10 Be sure brake system is in safe operating condition. 0 KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Comparethe illustrationswith your tractor to familiarize yourself with the locations ofvarious controls and adjustments. Save this manual for future reference. UFTLEVER PLUNGER ATTACHMENT CLUTCH LEVER ATTACHMENT LIFr LEVER LIGHT SWITCH CONTROL MOWER DECK HEIGHT ADJUSTMENT POSfflONS CLUTCH/BRAKE PEDAL [ ] GEARSHIFT LEVER IGNITION SWITCH FIG. 8 Sears tractors conform to the safety standards of the American National Standards Institute. ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your tractor. GEARSHIFT LEVER: Selects the speed and direction of tractor. ATTACHMENT LIFT LEVER: Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position. LIGHT SWITCH: Turns the headlights on and off. THROTTLE!CHOKE CONTROL: Used for starting and controlling engine speed. CLUTCH!BRAKE PEDAL: Used for declutching and braking the tractor and starting the engine. PARKING BRAKE: brake position. Locks clutch/brake IGNITION SWITCH: engine. pedal into the 11 Used for starting and stopping the OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend wide vision safety mask for over the spectacles or standard safety glasses, available at Sears Retail or Catalog stores. HOW TO USE YOUR TRACTOR TO SET PARKING • BRAKE NOTE: Under certain conditions when unit is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping unit on grass areas. (See Fig. 9) Depress clutch!brake pedal into full "BRAKE" position and hold. CAUTION: Always stop unit completely, as described above, before leaving the operator's position; to empty grass catcher, etc. Place parking brake lever in "ENGAGED" position and release pressure from clutch/brake pedal. Pedal should remain in "BRAKE" position. Make sure parking brake will hold vehicle secure. "DISENGAGED' POSITION ATTACHMENT CLUTCH LEVER "ENGAGED" POSITION • TO USE THROTTLE CONTROL (See Fig. 9) Always operate engine at full throttle. PARKING BRAKE "ENGAGED' POSITION • Operating engine at less than full throttle reduces the battery charging rate. • Full throttle offers the best bagging and mower performance. IGNITION KEY TO MOVE FORWARD Fig. 9) THROTTLF.J CHOKE CONTROL. LEVER AND BACKWARD (See The direction and speed of movement is controlled by the gearshift lever. • Start tractor with clutch!brake pedal depressed and gearshift lever in "NEUTRAL" position. Move gearshift lever to desired position. GEARSHIFT LEVER • Slowly release clutch/brake pedal to start movement. iMPORTANT: BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO SO WILL SHORTEN I'HE USEFUL LIFE OF YOUR TRANSAXLE. "BRAKE" POSITION CLUTCH/BRAKE PEDAL "DRIVE = POSITION PARKING BRAKE "DISENGAGED" POSITION TO ADJUST Fig, 8) FIG. 9 STOPPING MOWER BLADES - • Move attachment clutch lever to "DISENGAGED" sition. po- Depress clutch/brake pedal into full "BRAKE" position. lever to "NEUTRAL" position. ...... lift lever determines the Grasp lift lever. For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. Turn ignition key to "OFF" position and remove key. Always remove key when leaving vehicle to prevent unauthorized use. Never use choke to stop engine. (See The average lawn should be cut approximately 2-1/2 ...... inches during the cool season and over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. NOTE: Failure to move throttle control to "SLOW" position and allowing engine to idle before stopping may cause engine to "backfire". ; HEIGHT Press plunger with thumb and move lever to desired position. Thecutting height rangeis approximately 1-1/2to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and tyDes of grass being mowed. GROUND DRIVE - , .. Move throttle control to "SLOW" position. CUTTING The position of the attachment cutting height. (See Fig. 9) Move gearshift ENGINE - MOWER 12 OPERATION TO OPERATE MOWER (See Fig. 10) Your unit is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. + Select desired height of cut. - Engage mower by slowly moving attachment clutch lever to "ENGAGED" position. TO STOP MOWER - Move attachment clutch lever to "DISENGAGED" position. + without either the entire grass catcher, CAUTION: Doequipped, not operate the mower on mowers so mulcher plate, or the discharge guard in place. ATrACHMENTCLUTCHLEVER "DISENGAGED"POSITION "ENGAGED" POSITION A'I3"ACHMENT LIFT LEVER HIGH POSITION • To restart movement, slowly release parking brake and clutch/brake pedal. • Make all tums slowly. TO TRANSPORT • Raise attachment lift control to highest position. + When pushing or towing your unit, be sure gearshift lever is in "NEUTRAL" position. , Do not push or tow unit at more than five (5) MPH. BEFORE CHECK STARTING THE ENGINE ENGINE OIL LEVEL (See Fig. 16) • The engine in your unit has been shipped, from the factory, already filled with summer weight oil. • Check engine oil with unit on level ground. + Remove oi! fill dipstick and wipe clean, replace and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill. • For cold weather operation you should change oil for easier starting (see "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual). • To change engine oil, see the Customer Responsibilities sectMon in this manual. LOW POSITION ADD GASOLINE + Fill fuel tank. Use fresh, clean, regular unleaded gasoline. (Use of leaded gasolinewill increase carbon and lead oxide deposits and reduce valve life). IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32° F(0°C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING. FIG. 10 TO OPERATE ON HILLS hills with slopes greater than 15° and CAUTION: Do not drive up or down do not drive across any slope. WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty_ Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • Choose the slowest speed before starting up or down hills_ filler neck. Do not overfill. Wipe off any CAUTION: spilled oil orFill fuel.to Do bottom not store, of gas spill tank or + Avoid stopping or changing speed on hills, use gasoline near an open flame. , If slowing is necessary, slower position. ° if stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. • Move gearshift lever to 1st gear and be sure you have allowed room for tractor to roll slightly as you restart movement. move throttle control lever to ..................... !3 ¸ OPERATION TO START ENGINE (See Fig. 9) • When starting engine for the first time or if engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. • Depress the clutch/brake brake. Place gearshift lever in "NEUTRAL" • Move attachment clutch to "DISENGAGED" position. - Move throttle control lever to "CHOKE" position for cold engine start. For warm engine start, move throttle control to "FAST" position. • • Do not mow grass when it is wet. plug mower and leave undesirable grass to dry before mowing. pedal and set the parking - position: When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. MULCHING NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 ° F), the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual. TIPS Tire chains cannot be used when the mower ho(Jsing is attached to unit. Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" m the Service and Adjustments section of this manual. The left hand side of mower should be used for trimming. - Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in a more even distribution of clippings and more uniform cutting. • MOWING TIPS IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN AFTER EACH USE. The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recurring action of the blades. When engine starts, move throttle control to desired position. Allow engine to warm up for a few minutes before engaging drive or attachment clutch. • Wet grass will clumps. Allow Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. Tum ignition key clockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If engine does not start after several attempts, move throttle control to "FAST" position, wait a few minutes and try again. MOWING If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. - Avoid Cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun. For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades (See Fig. 12). For extremely heavy mulching, reduce your width of cut and mow slowly. MAX 1/3- When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished(See Fig. 11). FIG. 12 • Certain types of grass and grass conditions may .... ....require that an-a.rea be muich_ a second time- to completely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path. • Change you r cutting pattern from week to week: Mow north to south one week then change to east to west the next week, This will help prevent matting and graining of the lawn. FIG. 11 14 m CUSTOMER RESPONSIBILITIES , T Check Brake Operation V _ If Check Tire Pressure V _ if Check for LooseFasteners Sharpen/Replace Mower Blades v' ,, , _##'4 LubricationChart !_ #_ T Check Battery Level/Recharge 0 Clean Batteryand Terminals t/ if IV _ V s F:_ Check Transmission Cooling Adjust Blade Belt(s) Tension _/'s Adjust Motion Drive Belt(s) Tension _##s Check Engine Oil Level Change EngineOil E Clean N Clean Air Screen G Inspect I rN if _## _ t_t_,3 Air Filter Muffler/Spark t_#'_ _2 __ Arrestor Replace Oil Filter (If equipped) V_,2 Clean EngineCooling Fins Replace Spark Plug _'2 if ReplaceAir FilterPaper Cartridge _2 Replace Fuel Filier _ 1 - Change more often when operating under a heavy load or In high ambient temperatures. 2 - Service more often when operating In dirty or dusty Conditions. GENERAL I 3 _ If equipped with oil filter, change otl every 50 hours. 4 - Replace blades more often when mowing in sandy soil. 5 - If equipped with adjustable system, LUBRICATION RECOMMENDATIONS CHART The warranty on this tractor does not cover items that have been subjected to operator abuse or neg[igence. To receive full varue from the warranty, operator must maintain tractor as instructed in this manual. (_ Some adjustments will need tO be made periodically to properly maintain your tractor. BEARING - FRONT WH EEL (_) BEARING ZERK ZERK All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. • Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFORE EACH (_ ATTACHM CLUTCH PIVOT(S) EN' USE • Check engine oil level. • Check brake operation .... • • Check tire pressure. Check for loose fasteners. PIVOTS (_) SAE 30 OR lOW30 MOTOR OiL API - SG (_)GENERAL (_REFER 15 PURPOSE GREASE TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION IMPORTANT: DO NOT OILER GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS, VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRTTHAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY. CUSTOMER RESPONSIBILITIES TRACTOR Always observe safety rules when performing any maintenance. BRAKE OPERATION If unit requires more than six (6) feet stopping distance at high speed in highest gear, than brake must be adjusted. (See "TO ADJUST BRAKE" in Service and Adjustments section of this manual). TIRES • Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" on page 3 of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. BLADE F'ATWASHER O,T O.ADEo " *A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIED BY SIX LINES ON THE BOLT HEAD. CARE For best results mower blades must be kept sharp. The blades can be sharpened with a file or on a grinding wheel. We suggest they be sharpened or replaced after every 25 hours of mowing. Check blades more often if mowing in sandy conditions. • FIG. 13 TO SHARPEN Do not attempt to sharpen blades while they are on the mower. Replace bent or damaged blades. BLADE REMOVAL (See Fig. 13) - Raise mower to highest position to allow access to blades. • Remove hex bolt, Iockwasherand blade. o Install new or resharpened blade with trailing edge up towards deck as shown. • Reassemble hex bolt, lock washer and flat washer in exact order as shown. BLADE (See Fig. 14) Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. . "['hebladecan be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. flat washer securing • To check blade barance, you will need a 5/8'_diameter steel bolt, pin, or a cone balancer. (When usinga cone balancer, follow the instructions supplied with balancer). • Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. Tighten bolt securely (30-35 R. Lbs. torque). IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED. CENTER HOLE 5/8" BOLT ORPIN ........................ ..BLADE / / FIG. 14 16 CUSTOMER BATI'ERY RESPONSIBILITIES ENGINE (See Fig. 15) Your unit has a battery charging system which is sufficient for normal use. However, pedodic charging of the battery with an automotive charger will extend it's life. , LUBRICATION Only use high quality detergent oil rated with API service classification SG. Select the oil s SAE viscosity grade according to your expected operating temperature. Acid solution level in each battery cell should be even with bottoms of vent wells. Add only distilled or iron free water if necessary. Do not overfill. CUT AWAY VIEW I L------J /VENT I-----.J , , _ I" RECOMMENDED VENT WELL oF .20 ° °C -29° LEVEL FIG. 15 • • 0o -18 ° 32 o 0° Keep battery and terminals clean. Keep battery bolts tight. Keep vent caps tight and small vent holes in caps open. Recharge at 6 amperes for ! hour. CLEAN BATTERY AND TERMINALS - 80 ° 27_ 100_ 38 ° NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil. Check the crankcase oil level before starting the engine and after each eight (8) hours of continuous use. Tighten oil fill cap/dipstick securely each time you check the oil level. TO CHANGE ENGINE OIL (See Fig. 16) • Be sure vehicle is on level surface. Rinse the battery with plain water and dry. Clean terminals and battery cable ends with wire brush until bright: Coat terminals with grease or petroleum jel[y. Reinstali battery (See "INSTALL BATTERY" in the Assembly section of this manual). • • Oil will drain more freely when warm. Catch oil in a suitable container. • Remove oil fill dipstick. Be careful not to allow dirt to enter the engine when changing oil. Remove drain plug. After oil has drained completely, replace oil drain plug and tighten securely. Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see Product Specifications on page 3 of this manual. • V-BELTS Use gauge on oil fill dipstick for checking level. Besure dipstick cap is tightened securely for accurate reading. Keep oil at "FULL" line on dipstick. Check V-belts for deterioration and wear after 1O0 hours and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. TRANSAXLE 60o 16° Change the oil after the first two hours of operation and every 25 hours thereafter or at least once a year if the tractor is not used for 25 hours in one year. Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. • Remove terminal guard. • Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. • Wash battery with solution of four tablespoons of baking soda to one gallon of water. Be careful not to get the soda solution into the cells. • GRADES CAP ELL,O,O • • • TO SAE VISCOSITY OIL FILL CAP/DiPSTICK COOLING Keep transaxle free from build-up of dirt and chaff which can restrict cooling. OIL DRAIN PLUG RG. 16 17 CUSTOMER RESPONSIBILITIES AIR FILTER FOAM PRE-CLEANER (See Fig. 17) Your engine will not run properly and may be damaged by using a dirty air filter. Cleanthe foam pre-cleaner element after every 25 hours of operation, more often if used in very dusty, dirty conditions. , Remove knob and cover. • Remove cartridge nut and replace cartridge. • Reassemble and tighten securely. NOTE: Do not attempt to clean or oil the paper cartridge. Replace paper cartridge once a year or after every 100 hours of operation, more often if used in very dusty, dirty conditions. • Wash foam pre-cleaner • Wrap foam pre-cleaner in cloth and squeeze dry. • Lightly coat foam pre-cleaner with clean engine oil. Squeeze in towel to remove excess oi!. Do not saturate. STARTER HOUSING in liquid detergent and water. OIL FILL DIPSTICK LK PLUG ENGINE COOLING RNS FIG. 18 • Install foam pre-cleaner over paper cartridge. MUFFLER • Reassemble cover and secure with knobs. _nspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. COVER KNOB SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of use, whichever comes first. Spark plug type and gap setting is shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual. IN-LINE FUEL FILTER (See Fig. 19) Fuelfilter should be replaced once each season. Iffuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required. • With engine cool, remove filter and plug fuel line sections. , • FIG. 17 Place new fuel filter in position in fuel line. Be sure there are no fuel line leaks and clamps are properly positioned. Immediately wipe up any spilled gasoline. AIR SCREEN (See Fig. 18) The engine air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. ENGINE COOLING FINS (See Fig. 18) Remove any dust, dirt or o11from engine cooling fins to prevent engine damage from overheating. • Remove oil fill dipstick and cover opening to prevent entry of dirt. FUEL FILTER CLEANING FIG. 19 IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILD-UP, GRASS AND TRASH. CLEAN UNDERSIDE OF MOWER HOUSING AFTER EACH USE. Remove screws from blower housing arid !ift hous ng off engine: ...................... ". C!esn engine, battery, seat, finish, etc. of all foreign matter. • Remove the screws securing the starter housing and lift housing off engine. • Keep finished surfaces and wheels free of ait gasoline, oil, etc, • Use compressed air or stiff bristle brush to thoroughly clean engine cooling fins. = Protect painted surfaces with automotive type wax. • To reassemble, reverse above procedure. We do not recommend using a garden hose to clean your unit unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine 18 can result in a shortened engine life. SERVICE AND ADJUSTMENTS CAUTION: i ® BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: Place gearshift lever in "NEUTRAL" position. Depress clutch/brake pedal fully and set parking brake. Place attachment clutch in "DISENGAGED" position. Turn ignition key "OFF" and remove key. Make sure the blades and all moving parts have completely stopped. Discon nect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR SEE NOTE ABOVE CORRECT TRUNNION POSI_IIOfl TO REMOVE MOWER (See Fig. 20) Mower will be easier to remove from the right side of unit. • • Place attachment clutch in "DISENGAGED" position. Move attachment lift lever forwardto lower mower to its lowest position. • Roll belt off engine pulley. • Disconnect clutch rod from clutch lever by removing retainer spring. • Disconnect suspension arms from rear deck brackets by removing retainer springs. • Disconnect front links from deck by removing retainer springs. W/i, I CLUTCH ROD Raise lift lever to raise suspension arms. Slide mower out from under tractor. IMPORTANT: IF AN ATTACHMENT OTHER THAN THE MOWER IS TO BE MOUNTED TO THE TRACTOR, BOTH SUSPENSION ARMS MUST BE REMOVED FROM TRACTOR. CLUTCH LEVER RETAINER SPRING • SUSPENSION ARMS TO INSTALL MOWER (See Fig. 20) • Raise attachment lift lever to its highest position. • Slide mower under tractor with discharge guardto right side of tractor. • • Lower lift lever to its lowest position. Install mower in reverse order of removal instructions. NO'rE: The mower clutch rod has a trunnionthat has been preset, at the factory, for optimum mower performance. DO NOTMOVETHETRUNNIONONTHECLUTCH ROD. Iffor any reason the trunnion has been moved on the clutch rod, it must be reset to correct position (parallel with clutch rod) and measure 10-11/32" (Check dimension on edge of flat work surface as shown). RETAINER SPRINGS (bothsid_) Be sure to tighten trunnion nut securely against trunnion after making any adjustments. FIG. 20 19 SERVICE AND ADJUSTMENTS TO LEVEL MOWER HOUSING FRONT-TO-BACK ADJUSTMENT (See Figs. 23 and 24) IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE FOLLOWENG FRONT-TO-BACK ADJUSTMENT IS NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE-TOSIDE. To obtain the best cutting results, the mower housing should be ad usted so that the front is approximately 1/4" to 3/4" lower than the rear when the mower s n its highest position. Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown. Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" on page 3). If tires are over or under inflated, you will not properly adiust your mower. You will need two (2) standard 2 x 4 short pieces of wood to make the following adjustment. Simi!ar blocks measuring 1-1/2" thick may also be used. SIDE-TO-SIDE ADJUSTMENT (See Figs.21 and 22) • Raise mower with attachment lift control to allow two (2) 1-1/2" thick blocks to be placed under rear edge of mower directly behind mandrels. • Lower mower deck to its lowest height of cut position (See 'q-O ADJUST MOWER CUTTING HEIGHT" in Operation section of this manual). o On both sides of tractor, loosen, but do not remove, the fasteners securing the adjustable pivot brackets to frame. Both brackets must be loose enough to move freely. • Pull down firmly on suspension arm to remove any slack in pivot bracket and hold while tightening rear fastener first to secure. Tighten remaining fastener. • • Repeat procedure on other side of tractor. Raise mower with attachment lift control and remove blocks from under mower. • Before making any necessary adjustments, check that both front links are equal in length. Both links should be approximately 10-3/8". • If links are not equal in length, adjust one link to same length as other link. To lower front of mower loosen nut "E" on both front links an equal number of turns. When distance "D" is 1/4" to 3/4" lower at front than rear, tighten nuts "F" against trunnion on both front links. • • To raise front of mower, loosen nut"F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns. When distance "D" is 1/4" to 3/4" lower at front than rear, tighten nut "F" against trunnion on both front links. PLACE TWO (2) 1-1/2" THICK BLOCKS UNDER REAR EDGE OF DECK (Use wood 2 × 4's or equiv.) Recheck side-to-side adjustment. _x _%_ \ \\ Io oo, MANDREL t" oo:>: FIG. 23 BOTH FRONT LINKS MUST BE EQUAL IN LENGTH :i:.......... MOWER MUST BE IN LOWEST HEIGHT OF CUT POSITION FIG. 21 ADJUSTABLE BRACKET PIVOT FASTENERS SUSPENSION ARM 'E" NUT"F PULL DOWN AND TIGHTEN REAR FASTENER FIRST FRONT LINKS FIG. 22 20 TRUNNION FIG. 24 HH''r_I 'll"" '"H _ Ul m SERVICE AND ADJUSTMENTS TO REPLACE MOWER BLADE DRIVE BELT WITH PARKING BRAKE "ENGAGED" (See Fig. 25) The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on the mower housing. BELT REMOVAL • Place attachment clutch in "DISENGAGED" position. • Move attachment lift lever forward to lower mower to its lowest position. • Roll belt off engine pulley. • Work belt off both mandrel pulleys and idler pulleys. N_T "A" NUT • Pull belt away from mower. BELT INSTALLATION • Install new belt in reverse order of removal. • '_ PERATING ARM Make sure belt is in all pulley grooves and inside all belt guides. FIG. 26 ENGINE PULLEY MANDREL PULLEY TO REPLACE Fig. 27) IDLER PULLEYS MOTION DRIVE BELT (See Park the tractor on level area. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. • Remove mower (See "TO REMOVE MOWER" in this section of this manual). • Remove belt from stationary idler and clutching idler. • Remove belt from engine pulley. ,, Roll belt over top of transaxle pulley. • Install new belt by reversing above procedure. IMPORTANT: REPLACE IN THIS MANUAL. ONLY WITH MANDREL PULLEY BELT LISTED FRAME FIG. 25 TO ADJUST BRAKE (See Fig. 26) Your unit is equipped with an adjustable brake system which is mounted on the right side of the transaxle. If unit requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. • Depress clutch/brake pedal and engage parking brake. • Measure distance between brake operating arm and nut "A" on brake rod. • If distance is other than 1-1/2", disengage parking brake, loosen jam nut and turn nut "A" until distance becomes 1-1/2". Retighten jam nut against nut-"A"_ • Engage parking brake and recheck distance. • Road test unit for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest authorized service center. CLUTCHIN( TRANSAXLE PULLEY STATIONARY IDLER ENGINE PULLEY FIG. 27 21 SERVICE AND ADJUSTMENTS TO ADJUST STEERING WHEEL ALIGNMENT TO START ENGINE WITH A WEAK (See Fig, 29) If steering wheel crossbars are not horizontal (left to right) when wheels are positioned st raight forward, removesteering wheel and reassemble per instructions in the Assembly section of this manual. CAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. FRONT WHEEL TOE'IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center. TO REMOVE WHEEL FOR REPAIRS If your battery is too weak to start the engine, it should be recharged. If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: YOUR UNIT IS EQUIPPED WiTH A 12 VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES. (See Fig. 28) * Block up axle securely. , Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose). o Repair tire and reassemble. * On rear wheels only: align grooves in rear wheel hub and axle. Insert squarekey. - Replace washers and snap retaining ring securely in axle groove: = Replace axle cover. BATTERY TO ATTACH JUMPER CABLES • Connect each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not to short against chassis. • Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery. • Connect the other end of the BLACK cable to a good CHASSIS G ROU ND, away from fuel tank and battery. TO REMOVE CABLES, REVERSE ORDER • • WASHERS BLACK cable first from chassis and fully charged battery. RED cable last from both batteries. POSITIVE TERMINAL NEGATIVE TERMINAL RETAINING RING Q AXLECOVER I _. SQUAREKEY (REAR WHEEL ONLY) FIG. 28 CABLES CHARGED BA'FrERY ! ................ .................... POSITIVE TERMINAL " NEGATIVE TERMINAL FIG. 29 22 Fir SERVICE AND ADJUSTMENTS TO REPLACE FUSE (See Fig. 30) TO REMOVE Replace with 30 amp automotive-type plug-in fuse. The fuse holder is located in the engine compartment, directly in front of the dash. i FUSE HOLDER HOOD AND GRILL (See Fig. 31) when removing retainer spdngs from CAUTION: Muffler is hot. Be careful hood pivot brackets. _ ° Raise hood. • Unsnap headlight wire connector. • Remove retainer springs from hood pivot brackets. ° Stand in front of tractor. Grasp forward and lift off of tractor. • To reinstall, slide hood pivot brackets into slots in frame. Replace retainer springs. Reconnect headlight wire connector and close hood. o hood at sides, tilt HEADLIGHT WIRE CONNECTOR HOOD FIG. 30 TO REPLACE HEADLIGHT BULB • Raise hood. • Pull bulb holder out of the hole in the backside of the grill. • Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. Close hood. • INTERLOCKS AND RELAYS REMOVE RETAINER SPRINGS Loose or damaged wiring may cause your tractor to run poorly, stop running or prevent it from starting. ° Check wiring. See electrical wiring diagram in Repair Parts section of this manual. FIG. 31 23 ! SERVICE AND ADJUSTMENTS FINAL SE-I-rING - ENGINE TO ADJUST THRO'I-rLE (See Fig. 32) CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary. Checkadjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: ,, With engine not running, move throttle control lever from "SLOW" to "CHOKE" posit_on. Slowly move lever from "CHOKE" to "FAST" position. ,, Checkthat holes "A" in governorcontro! leverand hole in governor plate line-up. If holes "A" are not aligned, Ioosenclamp screw and movethrottle cable until holes are aligned. Tighten clamp screw securely. " Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion control lever in "NEUTRAL" position. ,, Move throttle control lever to "SLOW" position. With finger, rotate and hold throttle lever against idle speed screw. Turn idle speed screw to attain 1750 RPM. • While still holding throttle lever against idle speed screw, turn idle rnixture valve in (clockwise) until engine beginsto die and then turn out (cou nterclockwise) until engine runs rough. Turn valve to a point midway between those two positions. Release throttle lever. ACCELERATION • GOVERNOR CONTROLLEVER TEST - Move throttle control lever from "SLOW" to "FAST" position. If engine hesitates or dies, turn idle mixture valveout (counterclockwise) 1/8turn. Repeattest and continue to adjust, if necessary, until engine accelerates smoothly. GOVERNOR CONTROLPLATE High speed stop is factory adjusted. damage may result. Do not adjust - IMPORTANT: NEVER TAMPER WITH THE ENGINE GOVERNOR, WHICH IS FACTORY SET FOR PROPER ENGINE SPEED. OVERSPEEDINGTHE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER, WHICH HAS PROPER EQUIPMENT AND EXPERTENCE TO MAKE ANY NECESSARY ADJ USTM ENTS. HOLES"A" CLAMP SCREW THROTTLE CABLE FIG. 32 TO ADJUST CARBURETOR THROTTLE LEVER IDLE SPEED SCREW (See Fig. 33) The carburetor has been preset at the factory and adjustment should not be necessary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows: In general, turning idle mixture valve in (clockwise) decreases the supply of fuel to the engine giving a leaner fueV air mixture. Turning the idle mixture valve out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture. IMPORTANT: DAMAGE TO THE NEEDLE VALVE AND THE SEAT IN CARBURETOR MAY RESULT IF SCREW IS TURNED IN TOO TIGHT. J J PRELIMINARY SETTING - Air cleaner assembly must be assembled to the carburetor when making carburetor adjustments ........... " Be sure the throttle control cable is adjusted properly (see above). - With engine off turn idle mixture valve in (clockwise) closing it finger tight and then turn out (counterclockwise ) 1 full turn. IDLEMIXTURE VALVE FIG. 33 24 ..... STORAGE ENGINE Immediately prepare your tractor for storage at the end of t he season or ifthe unit will not be used for 30 days or more. __fore FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO; EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DLIRING STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE. sCAU'FION: Never store the tractor with where fumes may reach an open flame gasoline in the tank inside a building or spark. Allow the engine to cool toring in any enclosure. TRACTOR - Drain the fuel tank. Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. , Start the engine and let it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. Use fresh fuel next season. Clean entire tractor (See"CLEANING" in the Customer Responsibilities section of this manual). o • NOTE: Fuel stabilizer is an acceptable alternative ' in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. Inspect and replace belts, if necessary (See belt replace ment instructionsin the Service and Adjustments section of this manual). Lubricate as shown in the Customer Responsibilities section of this manual. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving partsfordamage, breakage and wear. Replace if necessary. • ENGINE OIL Touch up all rusted or chipped paint surfaces; sand lightly before painting. Drain oil (with engine warm)and replace with clean engine oil. (See "ENGINE" in the Customer Responsibilities section of this manual). BA'n'ERY • Fully charge the battery for storage. CYLINDERS = After a period of time in storage, battery may require recharging. • Remove spark plug(s). • Pour one ounce of oil through spark plug hole(s) into cylinder(s). • Turn ignitionkey to"START" position for a few seconds to distribute oil. • Replace with new spark plug(s). To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see"TO CLEAN BATTERY AND TERMINALS" in the Customer Responsibilities section of this manual). . After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals. • Be sure battery drain tube is securely attached. OTHER Do not store gasoline from one season to another. • Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. • If possible, store your unit indoors and cover it to give protection from dust and dirt. ° Cover your unit with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your unit to rust. IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM. 25 TROUBLESHOOTING PROBLEM Will not start CAUSE NTS CORRECTION 1. Out of fuel. 2. 3. 4. 5. 6. 7. Engine not "CHOKED" properly. Engine flooded. Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel. 1. 2. 3. 4. 5. 6. 7. Fill fuel tank. See "TO START ENGINE" in Operation section. Wait several minutes before attempting to start. Replace spark plug. Clean/replace air filter. Replace fuel filter. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. Check all wiring. Contact an authorized serVice facility. Contact an authorized serVice facility. 8. 9. 10. Loose or damaged widng. Carburetor out of adjustment. Engine valves out ef adjustment. 8. 9. 10. Clean/replace air filter. Replace spark plug. Recharge or replace battery. Replace fuel filter. Drain fue! tank and refill with fresh gasoline. Check all wiring. Contact an authorized serVice facility. Contact an authorized serVice facility. 9, Depress clutch/brake pedal. Disengage attachment clutch. Recharge or replace battery. Replace fuse. Clean battery terminals. Check all wiring. Check]replace ignition switch. Check]replace solenoid orstarter. Contact an authorized service facility. i i Hard to start 1. 2. 3. 4. 5. 6. 7. 8. Dirtyairtiiter. Bad spark plug. Weakordead battery. Dirty fuel filter. Stale or dirty fuel. Loose er damaged wiring. Carburetor out of adjustment. Engine valves out of adjustment. 1. 2. 3. 4. 5. 6. 7. 8. Engine will not turn over 1. 2. 3. 4. Clutch/brake pedal not depressed. Attachment clutch is engaged. Weak or dead battery. Blown fuse. 5. 6. 7. 8. 9. Corroded battery terminals. Loose or damaged wiring. Faulty ignition switch. Faulty solenoid or starter. Faulty operator presence switch(ee). 1. 2. 3. 4. 5. 6. 7. 8. Engine clicks but will not start 1. 2. 3. 4. Weakordead battery. Corroded battery terminals. Loose or damaged wiring. Faulty solenoid or starter. 1. 2. 3. 4. Recharge or replace battery. Clean battery terminals. Check all wiring. Check]replace solenoid or starter. Loss of power 1. 2. 3. 4. 5. 6. 7. 8. 9. Cutting too much grass/too fast. Throttle in "CHOKE" position. Build-up of grass, leaves and trash under mower. Dirty air filter, Low oil leve!/dirty oil. Faulty spark plug. Dirty fuel filter. Stale or dirty fuel. Water in fuel 1. 2. 3. 4. 5. 6. 7. 8. 9. Set in "Higher Cut" position/reduce speed. Adjust throttle control: Clean underside of mower housing. Clean/replace air filter. Check oil level/change oil. Clean and regap or change spark plug. Replace fuel filter. Drain fuel tankand refill with fresh gasoline. Drain fuel tank and carburetor, mfifi tank with fresh 10. 11. 12. 13. 14. 15. Excessive vibration Spark plug wire loose. Dirty engine air screen/tins. Dirty/clogged muffler. Loose or damaged wiring. Carburetor out of adjustment. Engine valves out of adjustment. !. 2. Worn, bent or loose blade. Bent blade mandrel. 3: Loose/dam age d part(_', 10. tl. 12. 13. 14. 15. 1. 2t 3. 26 gasoline and replace fuel filter. Connect and tighten spark plug wire. Clean engine air screen/fins. Cleanlreplace muffler. Checkall wiring. Contact an authorized service facility. Contact an authorized service facility. Replace blade. Tighten blade bolt. Rep!aceblade mandre. .... Tighten loose part(s). Replace damaged parts. . TROUBLESHOOTING = , _ lr POINTS ==,_ n= w CORRECTION PROBLEM CAUSE Engine continues torun when operstorleavesseat with at_chment_utch 1. Faulty operator-safety presence 1. 2. 3. 4. Worn, bent or loess blade. Mower deck not level. Buildup of grass, leaves, and trash under mower. Bent blade mandrel. 5. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. control system. 1. Check widng, switches and connections. If not corrected, contact an authorized service facility. 1. 2. 3. 4. 5. Replace blade. Tighten blade holt. Level mowerdeck. Clean underside of mower housing. Replace blade mandrel. Clean around mandrels to open vent boles. engaged Poor cut - uneven m Mower blades will not rotate 1. 2. 3. 4. Obstruction in clutch mechanism. Wom/damaged mower drive belt. Frozen idler pulley. Frozen blade mandrel. 1. 2. 3. 4. Remove Replace Replace Replace Poor grass discharge 1. 2. 3. 4. Engine speed too stow. Travel speed too fast. Wet grass. Mower deck not level. 1. 2. 3. 4. Place throttle cor_trol in "FAST" position. Shift to slower speed. A]Iow grass to dry before mowing. Level mower deck. 5. 6. 7. 8. Low/uneven tire air pressure. Worn, bent or loose blade. Buildup of grass, leaves and trash under mower. Mower drive belt worn. 9. 10. 11. Blades improperly installed. Improper blades used. Clogged mower deck vent holes from buildup el grass, leaves, and trash around mandrels. Headlight(s) not working (if so equipped) 5. 6. 7. 8. 9. 10. lt. obstnJction. mower dr_ve belt. idler pulley. blade mandrel. Checktires for proper air pressure. Reptacelsharpen blade. 3qghten blade bolt. Clean underside of mower housing. Replace mower drive belt. Reinstall blades sharp edge down. Replace with blades listed in this manual. Clean around mandrels to open vent holes. 1. Switch is "0 FF". 1. Turn switch "ON". 2. 3. 4. 5. Bulb(e) burned out. Faulty light switch. Loose or damaged wiring. Blown fuse. 2. 3. 4. 5. Replace bulb(s). Checldreplace light switch. Check wiring and connections. Replace fuse. 1. 2. Bad battery celi(s). Poor cable connections. 1. 2. Replace battery. CheokJc_ean all connections. 3. 4. Faulty regulator (if so equipped). Faulty alternator. 3. 4. Replace regulator. Replace alternator. ! Battery will not charge Engine "backfires" when turning engine "OFF" Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine. 27 Move throttle control to 'SLOW' position and allow to idle for 30 seconds before stopping engine. • SERVICE NOTES 28 j,, 12.5 HP 42" RIDING LAWN TRACTOR = = MODEL NUMBER 917.255581 SCHEMATIC ollio ÷Ill-- RED BATTERY | ..... I RED I RED ! I FUSE 30 AMP. WHITE I = I I _ I STARTER L IF SOLENOID BLACK IGNITION SWITCH I I - 1 l L) I I _7 j I I I I If-., I CLUTCH/BRAKE (PEDAL UP) BLACK 7I I .,-_. I BLACK I I I I I I t_ I I I BLACK SEAT SWITCH (NOT OCCUPIED) (CLUTCH OFF) BLACK (_ IGNITION UNIT PLUG SPARK b RED 3 AMPS DO @ 3600 RPM (BATTERY IN LINE) ALTERNATOR " 20 VOLTS AC (MIN.) NOTE ORA.GE CL YOUR TRACTOR IS EQUIPPED "_" 5 AMPS ALTERNATOR WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BA-I-FERY, @ 11 VOLTS AC @ SSGO RPM. BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTiGNITION SWITCH NESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. POS|TION CIRCUIT AT IDLE THE LIGHTS WILL DIM. OFF M + G AS THE ENGINE IS SPEEDED UP, ON B+L THE LIGHTS WILL BECOME START B+ S THEIR BRIGHTEST. WIRING INSULATED CLIPS ............ _ ........................... NOTE: If wiring ;nsulated clips were reNON-REMOVABLE _4_-REMOVABLE moved for servicing of unit, they should CONNECTIONS CONNECTIONS be replaced to properly secure your wiring. 29 D P ,"-/"7 REPAIR PARTS 12.5 HP 42" RIDING LAWN TRACTOR - - MODEL NUMBER ELECTRICAL A B C D E F 32 12 13 0 35 33 37 \ t L 28 I I I / I I I II Ill It I I \ I 3O 917.255581 REPAIR PARTS 12.5 HP 42" RIDING LAWN TRACTOR ° - MODEL NUMBER 917.255581 ELECTRICAL KEY PART NO. NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Battery 12 Volt 25 Amp Starter Swtc Nut ignition Harness Ign B&s Fender HI Cable Ground 6ga 12 black Cable Battery 6 Ga 43"red Cable Battery 6ga 11 "red Case Battery Hng Mech W/lid Clamp Hose Olive Solenoid Lockwasher Nut Jam Hex 1/4-20 Unc Bolt Fin Hex 1/4-20uncx1/2 Gr5 Washer Nut Cover Termina! Red Switch Intlk Clutch Red 4 Term Screw Switch lntlk Clutch Red 2 Term Screw 121265X STD365402 124211X 132653 4207J 132202 4799J 129965 109596X 109081X STD551125 73350400 74780408 STD551225 STD541425 131563 109553X STD601005 !04445X STD601005 KEY PART NO, NO. DESCRIPTION 21 22 23 24 25 26 27 2B 29 30 31 32 33 34 35 36 37 Switch Plunger Nc Gray Caps Battery 20/25/30 Amp Bolt Hex Hd 1/4-20unc X 3/4 Washer Washer Nut Key Ign Molded Craftsman Fuse 30 Amp Auto Green Tube Plastic 12" Cover Sw Key BIk 1 25 Text Sit Switch Light BIk BIk Red Harness ,_JocketLight Bulb Light #1141 Bracket Switch Clutch Screw Bracket Switch interlock Screw 121305X 121264X 74760412 STD551025 STD551125 STD541025 109310X 108824X 109238X 123620X 110712X 127441X 7662J 108236X STD601005 130890 STD601005 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 31 REPAIR PARTS 12.5 HP 42" RIDING LAWN TRACTOR CHASSIS = - MODEL NUMBER 917,255581 AND ENCLOSURES A B D E F G I K L 29 9 28 10 J ! E o_; ,! o 6 21_ 22 18 " 21 11 17 37 8 3O 33 13 G 31 32 REPAIR PARTS 12.5 HP 42" RIDING LAWN TRACTOR CHASSIS - - MODEL NUMBER 917.255581 AND ENCLOSURES KEY NO. PART NO. 1 2 3 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 135034 130805 17490612 126595X010 17490608 126471X 126604X010 5479J 135464 121794X 124031X012 17490608 74180512 STD541431 131445X459 126938X STD512505 STD551125 122933X DESCRIPTION Chassis Weldment Drawbar 11 Ga 46 5"wheel Base Screw Thdrol 3/8-16x3/4 Ty-tt Saddle Silkscreened Screw Thdrol 3/8-16xl/2 Ty-tt Clip insulated 406 Mtg Hole Dash Silkscreened Sears Eng Plug Button BIk 359 Dia Panel Pnt Dash Lh Cover Access Black Square Panel Slkscr Dash Rh Weldment Screw Thdrol 3/8-18xl/2 Ty-tt Screw Mach Trhd 5/16-18uncx3/4 Nut Hood Asm Pnt Weld Dover Slpe Bumper Hood Screw Washer Rivet Ratchet Nylon KEY NO, PART NO, 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 124479X 4921H STD523707 19131312 STD541437 17490808 126741X 124029X 126599X459 109873X 17490612 105465X459 105464X459 STD533707 STD541437 105466X 134775 134774 DESCRIPTION Washer Nylon BIk 28x 75x 19 Retainer Spring Bolt Washer 13/32 X 13/16 X 12 Ga Nut Screw Thdrol 3/8-16xl/2 Ty-tt Grille Black Lens Headlight Bar Clear Fender Pnt Bracket Pnt Fender Screw Thdrol 3/8-16x3/4 Ty-tt Footrest Pnt Lh Footrest Pnt Rh (dover Gray) Bolt Nut Pad Footrest Rbr Sq Craftsman Bracket, Assembly, Pivot R.H. Bracket, Assembly, Pivot L.H. NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 33 REPAIR PARTS 12.5 HP 42" RIDING LAWN TRACTOR - - MODEL NUMBER 917.255581 DRIVE 89 45 37 22 36 23 27 77 ___ .......... _--. :. _ ;, A i._*',_"._ _ 9_ 34 B C D E F G _ s_ H I J REPAIR PARTS 12.5 HP 42" RIDING LAWN TRACTOR '- MODEL NUMBER 917,255581 DRIVE KEY PART ;, NO. NO. DESCRIPTION 1 2 3 4 5 6 8 10 11 12 13 14 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 Transaxle 6 sp. Dana 4360-7 Spring Extension Brake Pulley Transaxle 18"tires Ring Retainer # 5100-62 Strap Torque Rh Pnt BIk Screw Thdrol 5/16-18 X 3/4 Tyt Lever Shift Weld Pnt Pin Cotter Washer Shift Plate Washer 15/32x3/4x16Ga. Bolt Fin Hex 1/4-28unfx3/4 Gr8 Washer Strap Pnt Torque Lh Bolt Nut Screw Thdrol 3/8-16x3/4 Ty-tt Knob Rd 1/2-13 Plstc Thds BIk Rod, Brake Locknut Nut Spring Rod Brake 2 00 Zinc Washer Pin Rod Brake Parking Lt Cap Parking Brake Red Bracket Mtg Transaxle Keeper Belt Lh Lt 14 Ga Bolt Nut Shaft Asm Pedal Foot 1 930 Bearing Nylon BIk 629 Id Washer Roll Pin Pulley Idler Flat Bolt Spacer Split 395 X 59 Bzp Keeper Belt Retainer Washer 13/32 X 13/16 X 12 Ga Nut Bearing, Nylon Washer Hardened Ring Klip #t5304-50 Pulley Idler V Groove Ptastic Bellcrank Asm Retainer Belt Style Spring 120898X 110422X 123666X 12000028 121520X 17490512 127270 76020416 105701X 19151216 71040412 STD551125 121250X S'i'D523707 STD541437 17490512 106933X 130804 STD541437 STD541237 106888X STD551037 STD581210 128904 124236X 130807 127275X STD523107 STD541431 122424X 120183X STD551062 STD571810 123674X STD523727 4470J 109070X 19131312 STD541437 105706X 110812X 12000039 127783 123789X 123205X KEY PART NO. NO. 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 68 67 68 69 70 71 72 73 74 75 76 77 78 80 81 82 83 84 85 86 87 88 89 90 91 100 STD523715 STD541437 STD551037 105710X STD561210 105709X STD561210 130801 127274X 104777X 19131312 17490612 8883R 134825 71170764 STD551143 129921 STD523710 19131312 STD541437 134683 STD523710 19132012 STD541437 109502X 121749X STD581075 123583X 121748X 131488 136932 123782X 19171216 132182 73530400 71208 1'9212016 12000008 131636 t24346X STD523707 17490612 DESCRIPTION Bolt Nut Washer Link Clutch 7 66 Pin Spring Return Clutch 6 75 Fill V-bett Ground Drive 95 25 Keeper Belt Rh Lt PntJzinc 16g Retainer Belt Chassis Lh Zinc Washer 13/32 X 13/16 X 12 Ga Screw Thdrol 3/8-16x3/4 Ty-tt Cover Pedal BIk Round Pulley Engine Bolt Fin Hex 7/1 6-20 x 4 Gr.5 Washer Keeper Belt Engine Lh Lt Bolt Washer 13/32 X 13/16 X 12 Ga Nut Guide Belt Dr Mower Rh Bolt Washer 13/32 X 1-1/4 X 12 Ga Nut Spacer Split 80 X 94 Washer 25/32 X 1 1/4 X 16 Ga E Ring Key Square 2 0 X 1845/1865 Washer 25/32 X 1 5/8 X 16ga Arm, Shift Shaft Asm., Cross Stretch Spring Torsion Washer 17/32 x 3/4 x 16 Ga. Rod Tie Shft. Adj. Ball Nut, Nylock Bushing Pivot Washer Ring, E Console Shift 6sp W/ign Lt Nut Self-thd Wsh-hd 1/4 Zinc Bolt Screw Thdrol 3/8 - 16 x 3/4 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 35 / 3_ REPAIR PARTS 12.5 HP 42" RIDING LAWN TRACTOR STEERING - - MODEL NUMBER 917.255581 ASSEMBLY KEY NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 133741 131450 135227 135228 6266H 121748X 19272016 12000029 3366R 130468 STD551137 73610600 110438X 74011056 73601000 !32624 132614 57079 124035X 126684X S'1"D551125 71070410 127501 DESCRIPTION Wheel Steering Axle Asm Front Spindle Asm Lh Spindle Asm Rh Bearing Race Thrust Harden Washer 25/32 X 1 5/8 X 16ga Washer 27/32 X 1 1/4 X 16 Ga Ring Klip #t5304-75 Bearing Col Strg BIk Link DragSol Ball Jt 20 064 Lockwasher Nut Fin Hex 3/8-24 Unf Spacer Bearing Axle Front Bolt Hex 5/8-11 Unc X 3-1/2 Nut Hex Jam Lk W/wh 5/8-11 Unc Pin Axle 5/8 X1 55/1 54Lg Shaft Asm Strg 5/8 X 15 19 Lt Washer Thrust 515x 750x 033 -Support Shaft Washer Shim 1/4 X 5/8 X 062 Washer Screw Hex Socket 1/4-20 X 5/8 Shaft Asm Pittman KEY NO. PART NO. 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 109816X 124036X 12000029 124034X 6266H 17490612 STD551137 73610600 130465 120754X 19131416 STD561210 132196 STD811005 133742 19133808 STD541537 104820X 124417X 121749X 121748X 12000029 121232X DESCRIPTION Nyliner Snap In Bracket Steering Ring Klip #t5304-75 Gear Sector BearingRace Thrust Harden ScrewThdrol 3/8-16x3/4 Ty-tt Lockwasher Nut Fin Hex 3/8-24 Unf Rod Tie Wire Form 19 75 Mech Bushing Rod Tie BIk Lt Washer 13/32 X 7/6 X 16ga Pin Bushing Strg 5/8 Id Dash Screw Insert Cap Strg Wh Au Gen BIk Washer 13/32 X 2-3/8 X 8 Ga Gripco NUt Adaptor Wheel Strg 640/635id Boot Shaft Steering Washer 25/32 X 1 1/4 X 16 Ga Washer 25/32 X 1 5/8 X 16ga Ring Klip #t530_-_75 Cap Spindle Fr Top BIk NOTE: A(I component dimensions given in U.S. inches 1 inch = 25.4 mm / 37 REPAIR PARTS 12.5 HP 42" RIDING LAWN TRACTOR - - MODEL NUMBER 917.255581 SEAT ASSEMBLY 10 11 t. ... "- Sa, .,,>/. I -., % x f / { 15 ,! = 16 15 12 A _19 13 KEY PART NO, NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 127438X 126656X STD523707 19131210 2751R STD541437 124181X 1749061619131614 131451 121251X 121246X 121248X 72050411 B KEY PART NO. NO. DESCRIPTION Seat V-450 BIIdred Craftsman Bracket Pnt Pivot Seat (blk) Bolt Washer13/32 X 3/4 X10 Ga Clip Line Fuel 13/32 Mtg Hole Nut Spring Seat Cprsn 2 250 BIk Zi ScrewTIidroi 318-16 X i ryLtt ......... Washer 13/32 X 1 X 14 Ga Pan Pnt Seat (blk) Strip Foam Gray Or Black Bracket Pnt Mounting Switch Bushing Snap Blk Nyl 50 Id Bolt Rdhd Sht Nk 1/4-20xl-3/8 15 16 17 18 19 20 21 22 23 24 25 26 134300 i21250X 123976X STD511005 73951000 4171R 105529X STD541431 74780814 19171912 127018X STD551150 C D @6 E _I'T DESCRIPTION Spacer Split 2B X 88 Zinc Spring Cprsn 1 27 BIk Pnt Nut Lock 1/4 Lge Fig Gr 5 Zinc Screw Nut Keps #10-32 Unf Clip insulated 11/32 Mtg Hole Bolt Shoulder 5/16-18 Unc Blkz Nut Bolt Fin Hex 1/2-13 X 7/8 Gr 5 Washer 17/32 X 1-3/16 X 12 Ga Bolt Shoulder 5/16-18 X 62 Lockwasher NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 38 REPAIR PARTS 12.5 HP 42" RIDING LAWN TRACTOR - - MODEL NUMBER 917.255581 DECALS 9 13 18 6 3 7 19 5 11 15 7 4 10 8 12 16 13 2 14 KEY PART NO. NO. 1 2 3 4 5 6 7 8 9 10 11 108456X 127908 128381 128382 132874 133644 136332 133178 128314 133796 4900J WHEELS KEY PART NO. NO. DESCRIPTION Decal Decal Decal Decal Decal Decal Decal Decal Decal Decal Decal Instruction Operat Eng Eng 12 5hp Ic Gold Craft Hood Rh Craftsman Lt4000 Hood Lh Craftsman Lt4000 Grille Lt4000 Craft Usa Maint Cust Sears Domesti Panel Side I/c Gold Wht Mower 3 In One Conv Fender Craftsman White Caution English Clutch/brake English 12 13 14 15 16 17 18 19 -- 109199X 131473 130981 121343X 3713J 133179 132268 131265 135828 DESCRIPTION Decal V-belt Dr Sch Tractor E Decal Chassis 6sp 42" Decal V-belt Schematic 42"eng Decal Danger English Decal Rota Blades English Decal Mower Qc System Decal Insr Wh Strg Crafts Usa Decal, Lightbox Grill Manual Owners NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm & TIRES KEY PART NO. NO. i,g 1 2 3 4 5 6 7 8 9 10 11 59192 65139 106222X 59904 106732X311 278H 9040H .... 106108X311 106268X 7152J 104757X DESCRIPTION Cap Valve Tire Stem Valve Tire F Ts 15 X 6 0 - 6 Service Tube Front (Service Item Only) Rim Asm 6"front White Service Fitting Grease (Front Whee! Only) Bearing Flange (Front Wheel Only) Rim Asm 8"rear White Service Tire R Ts 18x9 5-8 C Service Tube Rear (Service Item Only) Cap Axle BIk 1 50 X 1 00 11 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 39 REPAIR PARTS 12.5 HP 42" RIDING LAWN TRACTOR - - MODEL NUMBER 917.255581 ENGINE 1 3O 36 F 32 37 29 / OPTION AL EQU IPM ENT Spark Arrester B C 2 D 9 F_. 6 17 F G 35 H 24 18 21 20 @1o 19 4O REPAIR PARTS 12.5 HP 42" RIDING LAWN TRACTOR .. - MODEL NUMBER 917.255581 ENGINE KEY NO. ! 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 PART NO. 132759 17720410 131953 125610X 101326L 17030808 STD551025 STD551125 STD522510 STD541031 STD551131 71070510 125593X 13280324 13200300 STD551237 17490620 • 105736X 105839X 105838X KEY NO. DESCRIPTION Control Throt Rh BIk Pd115 10 Screw Hex Thd Cut 1/4-20x5/8 T Engine B&s 12 5 Icq Dual 1 Vt Muffler Exhaust B&s Lt Dom Deflector Muffler # 222573 Screw Spiderloc Hexhd#Sxl/2 Ab Washer Washer Bolt Nut Lockwasher Screw Hexhd Cap 5/16-18x5/8 Gasket 1 313 Id Tin Plated Nipple Pipe 3/8 Npt X 3" Elbow Std 90 Degree3/8-18 Npt Washer ScrewThdrol 3/8-16x1-1/4 Tytt Shield Pnt Heat Receptacle _/4 Turn Dacrotized Retainer 1/4 Turn 365odx 222id 21 22 23 24 25 26 27 29 30 31 32 33 34 35 36 37 38 PART NO. STD551025 123650X 128953X STD601005 124027X 17030808 105037X 121851X 127057X 109202X 123549X 123487X 124028X 17490412 19091416 101335K --- DESCRIPTION Washer Stud 1/4 Turn (replaces 105751 Shield Pnt Heat Browning Grass Screw Shield Pnt Heat Hood U Screw Spiderloc Hexhd#Sxl/2 Ab Strip Foam 16 Arrestor Spark Pinch Weld Hood Black 2 00 Tank Fuel 1 25 Fr Cap Asm Fuel W/sym Vented Clamp Hose BIk Bushing Snap Nyl BIk Fuel Line Screw Hexwsh Thdrol 1/4-20x3/4 Washer 9/32 X 7/8 X 16ga Line Fuel 9 50" Plug Oil Drain (Order From Engine Manufacturer) NOTE: All component dimensions 1 inch = 25.4 mm 4i given in U.S, inches REPAIR PARTS 12.5 HP 42" RIDING LAWN TRACTOR 42" MOWER -- MODEL NUMBER 9!7.255581 DECK 83 82 45 19 __4 17 18 \" 12 13 I 87 85 8 9 42 90 89 REPAIR PARTS 12.5 HP 42" RIDING LAWN TRACTOR 42" MOWER 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 917.255581 DECK KEY PART NO. NO. 1 2 3 4 5 - - MODEL NUMBER 130970 130969 110485X 128774 133172 129895 134149 129962 STD551137 850857 128961 130968 131491 131267 110452X 123713X 19111016 ' 105304X S'1"D541431 STD533106 STD624008 127218 73350800 130171 73800800 135388 135563 130832 134619 133844 78158 129963 129861 73050900 STD533717 133943 131494 122052X 19131612 133502 133503 S'i-D541437 72110618 133835 KEY PART DESCRIPTION NO, NO. DESCRIPTION Bolt Shldr 10-24 Zinc Gr 5 4-"_ Roller Asm Cam Follower 42"dec Nut Bolt Shoulder 5/1 6-18 Unc Blkz Arm Asm Brake Pad Washer Hardened Smaller Spring Extension Rod Pivot W/nibs Cotter Pin Rod Clutch Secondary W/nibs Guard Mandrel Lh 42" Rod Clutch Primary W/nibs Nut Trunnion Adj 3/8-16 Unc x 1 30 Retainer Screw Hex Thd Cut 1/4-20x5/8 T Bushing_ 747 Od x 794 Lg Brass Spring Return Arm Clutch Secondary Bolt Shoulder 3/8-16 Unc 1 44 Ring Klip #t5304-75 Washer 25/32 x 1 5/8 X 16ga Keeper Spring 4 000 Knob Rd 3/8-16 Plstc Thds BIk Arm Asm Clutch Primary Spring Clutch Mower 2 750 Zinc E Ring Washer 21/32 x 7/8 x 16ga Shaft Asm Pnt Lft W/wo/inf Hgt Pin Groove 1 500 Zinc Bearing Nylon BIk 629 ld Rod Asm Lever 9 219 Bend Stake Spring Cprsn 3 750 Oiled Plunger Lever Lift Button Plunger Red Grip Handle Fluted BIk Bracket Stiffener Cover 42" mulcher Screw Washer Lock #10 Washer #10 Nut Weld Latch Assembly Deck Assembly Complete Mandrel Asm (Includes Key #'s 58,10-12 39 And 41) NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 Housing Asm Mower 42" V-belt Mower 42" 92 40 Bearing Ball Mandrel Housing Mandrel Vented (machd) Shaft Asm Mandrel _nc_udes Key #6) earing Ball #6204 (mandrel) Blade 42"mower Mulching Washer Hard Blade Mower Vented Lockwasher Bolt 3/8-24xl 25 Gr8 Patched Stripper Mower Vented Shield Deflector 42' Black Rod Hinge 42"6 75 Wig Bracket Deflector Mower 42" Nut Push Phos & Oil Spring Torsion Deflector 2 52 Washer 11/32 x 5/8x 16 Ga Cap Sleeve 80x 112 BIk Mower Nut Bolt Ret Spring Link Front Nut Jam Hex 1/2-13 Uric Trunnion BIk Zinc Nylon Washer Ins Nut 1/2-t3 Unc Link Lift Rh Pin Spring Sltd 5/16 x 750 Arm Suspension Rear Link Lift Lh Arm Asm Idler 42" Bolt 5/16-18 x 1 25 T/t Washer Spacer Mower Vented Pulley Mandrel 42" Nut 9!16top Lock Flng Oil Dip Bolt Washer Hardened Pulley idler Flat aaCerRetainer Pm Mower sher 13/32 x I x 12 Ga Spacer Arm Idler Upper Hdn 42" Stiffener Arm Idler Upper 42" Nut Bolt Rdhd Sqnk 3/8-16 x 2-1/4 Fastner Christmas Tree 43 131340 133940 STD541410 1O5529X 131845 133944 131335 133551 STD560907 133504 134238 133550 STD541237 1332O5 STD624003 17720410 127498 13! 870 127847 128903 12000029 121748X 127845 106932X 133573 128759 STD581062 19211416 122507X 1 O5767X 120183X 122514X 122512X 122364X 122365X 125631 X 134753 134079 71161010 10071000 1906! 216 2029J 130758 133171 130794 REPAIR PARTS 12.5 HP 42" RIDING LAWN TRACTOR ° - MODEL NUMBER 917.255581 FOOTF_JDANA "rRANSAXLE = MODEL NUMBER 4360=7 20 21 3O 31 26 27 32 33 36 35 19 37 19 41 54 44 _17 45 55 46 56 47 57 48 49 59 50 56 51 55 19 60 58 59 44 REPAIR PARTS 12.5 HP 42" RIDING LAWN TRACTOR FOOTE/DANA KEY PART NO. NO. 120458X 2274J 3 4 5 6 7 8 12 13 14 15 16 17 18, 19 20 21 22 23 24 25 26 27 28 29 3O 31 32 33 34 35 36 37 38 68003 105904X 105905X 120460X 120461X 120462X 120463X 120464X 120465X 120466X 83818 120467X 2286J 22.67J 3413J 2233J 2232J 2231J 2230J 2229J 2228J 2227J 2226J 105906X 6725J 120415X 2257J 110077X 110076X 105909X 105910X 105911X 108976X 105913X 120468X 2242J 120469X 2244J 105916X 120470X 110070X 108977X 109254X 120405X 108980X 120406X 10B455X 105925X 2232J 108978X 110079X 39 40 12047iX 120472X 9 10 11 .... _ TRANSAXLE - - MODEL NUMBER 917.255581 - MODEL NUMBER4360-7 DESCRIPTION Housin& Upper Screw,Tapping, Large 1/4-20 x .734 Ball, Detent Spring, Detent Screw, Set Shifter Assembly O-Ring * Washer, Plain .505 x .942 x .006 * Washer, Plain .505 x .942 x .010 * Washer, Plain .505 x .942 x .015 * Washer Plain .505 x .942 x .020 * Washer Plain .505 x .942 x .026 * Washer Plain .505 x .942 x .030 * Washer Plain .505 x .942 x .040 Ring, Retaining Ring, Retaining * Washer. Plain .632 x 1.00 x .010 * Washer Plain .632 x 1.00 x .020 * Washer Plain .632 x 1.00 x .026 * Washer Plain .632 x 1.00 x .031 * Washer Plain .632 x 1.00 x .036 * Washer Plain .632 x 1.00 x .041 * Washer Plain .632 x 1.00 x .046 * Washer Plain .632 x 1.00 x .050 * Washer Plain .632 x 1.00 x .060 * Washer, Plain .632 x 1.00 x .082 O-Ring Washer, Plain .632 x 1.38 x .046 Key, Woodruff #9 Assembly, Kit, Input Shaft Pinion, Bevel, 14 Teeth Ring, Retaining Chain, 24 Pitches Bearing, Flange Gear, Spur, 14 Teeth Collar, Clutch Key, Clutch Key, Woodruff Shaft, [ntermediate Key, Woodruff #61 Ring, Retaining Sprocket, 18 Teeth Spacer Gear, Spur, 37 Teeth Gear, Spur, 35 Teeth Gear, Spur, 30 Teeth Gear, Spur, 25 Teeth Gear, Spur, 22 Teeth Gear, Spur, 19 Teeth Washer, Plain .640 x 1.37 x .061 Washer, Plain .632 x 1.00 x .026 .... Spacer .630 × t .00 x-.169 Assembly, Gear, Combination of 12 Teeth and 35 Teeth Shaft, Idler Spacer .635 x,875 x .755 KEY PART NO. NO. 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 105928X 110084X 108983X 105930X 105931X 105932X 3417J 106097X 2264J 106098X 2265J 106586X 106587X 106588X 2263J 120473X 105933X 106151X 120407X 106589X 120408)( 105937X 2226J 2272J 2263J 1204747, 110081X 105941X 110071X 120952X 110082X 120475X 120476X 120961X 7294J 108989X 120953X 120954)( 120955X 68 69 70 71 72 108992X 108996X 120956X 73810500 106596X 73 74 75 120993X 120951X 120416X DESCRIPTION Sprocket, 9 Teeth Gear, Bevel, 42 Teeth *Washer, Plain .758 x 1.12 x .010 * Washer Plain .758 x 1.12 x .015 * Washer Plain .758 x 1.12 x .020 * Washer Plain .758 x 1.12 x .025 * Washer Plain .758 x 1.25 x .020 * Washer Plain .758 x 1.25 x .025 * Washer Plain .758 x 1.25 x .031 * Washer Plain .758 x 1.25 x .035 * Washer Plain .758 x 1.25 x .040 * Washer Plain .758 x 1.25 x .045 * Washer Plain .758 x 1.25 x .050 * Washer Plain .758 x 1.25 x .055 * Washer Plain .758 x 1.25 x .062 Shaft, Drive Gear, Spur, 12 Teeth Gear, Spur, 15 Teeth Gear, Spur, 20 Teeth Gear, Spur, 25 Teeth Gear, Spur, 28 Teeth Gear, Spur, 31 Teeth Washer, Plain .632 x 1.00 x .060 Seal, Felt Washer, Plain .758 x 1.25 x .062 Axle, Left Hand Gear, Miter, 15 Teeth Ring, Retaining Gear, Spur, 32 Teeth Shaft, Cross Gear, Miter, 15 Teeth Axle, Right Hand Housing, Lower Puck, Friction Disc, Brake Spacer Jaw, Brake Pin, Dowel Screw, Tapping, Large 5/16-18 x 2.25 Lever, Actuating Washer, Plain .321 x 1.00 x .055 Bracket, Anti-Rotation Locknut 5/16-24 Screw, Tapping, Large 5/16-18 x 1.44 Washer, Plain .343 x .81 x .059 Puck, Friction Grease Use In Various Combinations To Maintain Proper Clearances ...... *'k Order Key Number 15 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 45 REPAIR PARTS 12.5 HP 42" RIDING LAWN TRACTOR BRIGGS & STRATTON ENGINE ° MODEL NUMBER -- MODEL NUMBER 286707, TYPE NUMBER 917.255581 0437-01 _) 6S7 663 307 837 _15 6 4 14 1021 1020 757 _2 219 1358 GASKET SET J p5_5 524 *SPECIAL TOOLS REQUIRED TO INSTALL. 46 REPAIR PARTS 12.5 HP 42" RIDING LAWN TRACTOR BRIGGS & STRATTON ENGINE - MODEL I21 CARBURE'f'OR 131 -- MODEL NUMBER NUMBER 286707, TYPE NUMBER 917.255581 0437-01 OVERHAUL KIT 141 130 ,_ 618 965 53 105 52. i 535 164 224 125 47 Y 445 1711 REPAIR PARTS: 12.5 HP 42" RIDING LAWN TRACTOR-BRIGGS & STRATrON ENGINE - MODEL 3Q9 NUMBER MODEL NUMBER 917.255581 286707, TYPE NUMBER 0437-01 _1o Housing Length '-_ 803 80t NOTE: To Identify Brlggs and Stretton manufactured starter motors, measure the housing length. KEY NUMBER MANUFACTURER Briggs & Stratton 12V Housing Length 3-21/32 = 309 310 31 t 510 544 801 802 Motor and Thru Bolt Brush Drive Armature Drive End Cap End Cap Assy. Housing Drive Assy. Assembly Assembly Assembly Assembly Assembly Commutator Assembly 494325 94003 395538 490421** 390837 394856 395537* *Includes Brush Set **includes 803 #398003 #280104 #490467 #94288 Clutch Assembly Gear Retainer and Pin Roll Pin (Key Number (Key Number (Key Number (Key Number 4B2 513) 783) 876) 896) /27 48 398159 REPAIR PARTS 12.5 HP 42" RIDING LAWN TRACTOR BRIGGS & STRA'I-I'ON KEY PART NO, NO. 1 2 490450 261623 3 5 7 8 9 10 11 12 391086 494240 271866 391406 27803 94621 280100 271916 271997 271996 94622 93415 94239 49O466 94196 494238 291675 94624 492326 13 14 15 16 18 20 22 23 24 25 26 27 28 29 222698 394661 394662 394663 394664 391780 392331 391781 391782 391783 260924 299691 391286 490348 490469 31 32 33 34 35 36 37, 40 41 42 45 46 51 222299 92909 262246 262247 65906 26828 223752 221596 292260 93630 262248 212897 281170 52 270872 53 75 94637 224O61 ENGINE oMODEL - = MODEL NUMBER NUMBER 286707, TYPE NUMBER KEY PART NO. NO. DESCRIPTION Cylinder Assembly Bearing, Cylinder (Requires Special Tools For Installation) * Seal, Oil Head, Cylinder * Gasket, Cylinder Head Breather Assembly Gasket, Valve Cover Screw, Sems Tube, Breather * Gasket, Crankcase Cover 1/64" * Gasket, Crankcase Cover .005" * Gasket, Crankcase Cover .009" Screw, Cylinder Head 3" Screw, Cylinder Head 3/4" Plug, Oil Drain Crankshaft Key,'lqming Gear Base, Engine * Seal, Oil Screw, Sems, Base Mounting Flywheel and Ring Gear Assembly, Magneto Key, Rywheel Piston Assembly, Standard Piston Assembly .010" Oversize Piston Assembly .020" Oversize Piston Assembly .030" Oversize Ring Set, Piston, Standard Ring Set, Piston, Chrome, Standard Ring Set, Piston .010" Oversize Ring Set, Piston .020" Oversize Ring Set, Piston .030" Oversize Lock, Piston Pin Pin Assembly, Piston, Standard Pin Assembly, Piston .005" Over Rod Assembly, Connecting Rod Assembly, Connecting .020" Undersize Crankpin Bore Lock, Connecting Rod Screw Screw, Connecting Rod Valve, Exhaust Valve, Intake Spring, Intake Valve Spring, Exhaust Valve Guard, Flywheel Retainer, Intake Valve Rotocoil, Exhaust Valve Retainer, Exhaust Valve Rotocoil Tappet-Valve Gear, Cam *** Gasket, Carburetor (Carburetor to Etbow) * Gasket, Carburetor (Elbow to Cylinder) Stud, Carburetor Mounting Washer, Spring 78 95 98 104 105 106 108 118 121 93805 94098 494382 231789 231790 281169 224540 494383 494384 123 94616 125 494392 130 131 133 137 138 141 142 224539 494379 494381 281165 281164 494380 231793 494499 147 164 171 187 188 201 209 216 219 231794 213811 281051 393815 93535 262767 260871 262766 490815 222 494887 224 94513 225 231058 227 493935 230 222450 232 262785 240 394358 265 221535 284 94419 284A 94326 304 224504 305 94619 306 224545 307 94623 308 491490 917.255581 0437-01 DESCRIPTION Screw, Sems ** Screw, Throttle Screw, Idle Speed ** Pin, Float Hinge ** Valve Assembly, Inlet Needle Inlet Valve Seat Valve, Choke ** Valve, Needle Carburetor Overhaul Kit (Includes Items marked ** and ***) Screw, Elbow Mounting Carburetor Assembly (Choke-A-Matic) Valve, Throttle Shaft and Lever, Throttle Float, Carburetor *** Gasket, Float Bowl *** Washer, Float Bowl Screw ** Shaft and Lever, Choke ** Nozzle/Jet, Carburetor High Altitude Kit: 231796 Pilot Jet, High Altitude 281164 Seal, Bowl Screw ** Pilot, Jet Carburetor, Elbow Nut, Air Cleaner Mounting Line, Fuel, 11 (Cut To Suit) Screw, Sems 3/4" Link, Governor Spring, Governor Link, Choke Oil Slinger, Governor Gear and Bracket Assembly Plate, Governor Control _Choke-A-Matic) crew, Sem, Air Cleaner Crank, Governor, 1/4" Diameter Lever Assembly, Governor Washer, Governor Crank, 1/4" I.D. Spring, Governor Link Filter, Fuel Clamp, Casing Screw, Clamp Mounting Screw, Air Cleaner Housing, Blower, Red Screw, Sems, Blower Housing Mounting Shield, Cylinder Screw, Sems, Cylinder Shield Mtg. Cover, Cylinder Head * Included in Gasket Set (494241) ** Included in Carburetor Overhaul Kit (494384) Ihcluded iii b0th Carburetor OVerhaUl Kit (494384) and Carburetor Gasket Set (494386) NOTE; All component dimensions given in U.S. inches 1 inch = 25.4 mm 49 REPAIR PARTS 12.5 HP 42" RIDING LAWN TRACTOR' BRIGGS & STRA'I-I'ON KEY PART NO. NO. 309 --- 332 333 334 337 92284 492341 93381 802592 346 356 358 93705 494328 494241 363 383 422 423 445 455 467 468 474 482 523 524 525 535 537 552 562 592 601 611 614 615 618 634 634A 634B 635 646 657 19203 89838 223721 93984 493909 222561 493903 222562 393474 93621 490327 68838 280741 272403 281106 231597 92613 231082 93053 494451 93306 93307 262803 281168 491323 281167 66538 224486 93496 - MODEL NUMBER 917o255581 ENGINE - MODEL NUMBER KEY PART NO. NO; DESCRIPTION Motor, Starting, 12 Volt (see chart on illustrated pages for replacement parts for Starting Motors) Nut, Hex Armature, Magneto Screw, Seres, Armature Mounting Plug, Spark, (1-7/8" or 47 mm) (Resistor Type) Screw, Hex Head Wire, Ground Gasket Set (Includes all items marked *) Puller, Flywheel Wrench, Spark PILIg Clamp, Oil FillerTube Screw, Sems Cartridge, Air Cleaner Cup, Screen Mounting Knob, Air Cleaner Screen, Flush Rotating Stator, Alternator, Dual Circuit Screw, Seres Cap and Dipstick, Oil Filler Seal, Filler Tube Tube, Oil Filler Element, Air Cleaner * O-Ring, Air Cleaner Bushing, Governor Crank, 1/4" I.D. Bolt, Governor Lever Nut, Hex #10-24 Clamp, Fue! Pipe Fuel Inlet Tube Cotter, Hair Pin Retainer, E-Ring Spring, Choke Return ** Seal, Choke Shaft * Seal, Governor Washer, Throttle Shaft Elbow, Spark Plug Brace, Air Cleaner Screw, Sems 286707, TYPE NUMBER 663 94620 668 280848 726 392134 727 490324 728 93535 729 281159 741 262135 757 212359 758 399891 759 298909 761 93875 837 231109 842 270920 847 490474 851 221798 "'869--261463 870 210940 871 261961 872 281104 875 494237 877 393456 955 965 975 977 94642 94108 494378 494386 987 1005 1006 1020 1021 281166 280687 223726 262243 94160 0437=01 DESCRIPTION Screw, Hex Head Spacer Gear, Ring (includes Mounting Pads) Cover, Starter (Includes Mounting Screws) Screw, Seres Clip, Lead Wire Gear, Timing Link, Counterweight Counterweight Assembly Pin, Counterweight Screw, Counterweight Spacer, Muffler Mounting Seal, Oil Filler Cap Fill Group, Oil Terminal, Ignition Cable Seat, Intake Valve, Standard Seat, Exhaust Valve, Standard Guide, Exhaust Valve Cover, Air Cleaner Body, Air Cleaner Diode and Connector Assembly, Dual Circuit ** Screw, Fuel Bowl Locknut, Air Cleaner Mounting Bowl Assembly, Carburetor Carburetor Gasket Kit (Includes items marked ***) ** Seal, Throttle Shaft Fan, Flywheel Retainer, Fan Eccentric Pin, Eccentric * Included in Gasket Set (494241), ** Included in Carburetor Overhaul Kit (494384) *** Included in both Carburetor Overhaul Kit (494384) and Carburetor Gasket Set (494386) NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 50 i SUGGESTED I GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RiDE UPAND NOT ACROSS HILL "" SIGHTING IIDE SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE. 15 ° MAX. I_ Ii_ Operate your Tractor up and down the face of slopes (not I greater than 15°.), never across the face. Make turns gradu- I aiJy to prevent t=pping or !oss of control, Exercise extreme J !!] caut=on when changing direction on slopes. J DOWN HILL, [RgFTSMRN OWNER'S MANUAL 12.5 HP I/C ELECTRIC START 3 in One Convertible 42" MOWER DECK 6 SPEED TRANSAXLE LAWN TRACTOR MODEL NO. 917.255581 Each tractor has its own model number. number. Each engine has its own model The modet number for your tractor will be found on the model plate located under the seat. The model number for your engine will be found on the blower housing. All parts listed herein may be ordered from any Sears, Roebuck and Co. Service Centers and most Retail Stores. HOW TO ORDER REPAIR PARTS WHEN ORDERING REPAIR PARTS; ALWAYS ING INFORMATION: • PRODUCT- LAWN • MODEL NUMBER- GIVE THE FOLLOW- TRACT'OR 917.255581 ° ENGINE MODEL NUMBER• PART NUMBER 286707, TYPE NUMBER 0437-01 " PART DESCRIPTION Your Sears merchandise has added value when you consider Sears has service units nationwide staffed with Sears trained technicians.,, professional technicians specifically trained to insure that we meet our pledge to you, we service what we sell. Sears, Roebuck and Co., Chicago, IL 60684 U.S.A. n 135828 Rev. 3 06.09,92 PRINTED INU,S.A.
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