Craftsman 917 259592 Users Manual
917259592 917259592 CRAFTSMAN TRACTOR - Manuals and Guides L0706375 View the owners manual for your CRAFTSMAN TRACTOR #917259592. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman TRACTOR Manual
CRAFTSMAN Lawn, Tractor Manual L0706375 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides
917.259592 L0706375
2015-01-05
: Craftsman Craftsman-917-259592-Users-Manual-160816 craftsman-917-259592-users-manual-160816 craftsman pdf
Open the PDF directly: View PDF
.
Page Count: 60
| Download | |
| Open PDF In Browser | View PDF |
IIii +
[RR r+Zli4
MODEL NUMBER 917.259592
OWNER'S
MANUAL
= Assembly
+ Operation
+Customer Responsibilities
®Service and Adjustments
+ Repair Parts
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman He_p Line
5 am + 5 pm, Mon+ Sat
CAUTION:
Read and follow
FOR CONSUMER
all safety
ASSISTANCE
rules and instructions
before
operating
HOT LINE, CALL THIS TOLL FREE NUMBER:
this equipment.
1-800+659-5917
SAFETY
Practices RULES
for Ride-On
Safe Operation
Mowers
&
IMPORTANT:
THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING
HANDS AND FEET AND THROWING OBJECTS
FAILURE TO OBSERVE THE FOLLOWING
SAFETY iNSTRUCTiONS
COULD RESULT iN SERIOUS iNJURY OR DEATH.
I.
°
,,
.
,*
•
•
=
o
,,
•
•
•
o
GENERAL
OPERATION
Read, understand, and follow all instructions in the manual
and on the machine before starting
Only allow responsible adults, who are familiar with the
instructions, to operate the machine.
Clear the area of objects such as rocks, toys, wire, etc.,
which could be p_cked up and thrown by the blade.
Be surethe areais clearof other peopfe before mowing Stop
machine if anyone enters the area°
Never carry passengers.
Do not mow in reverse unless absolutely necessary Afways
look down and behind before and while backing.
Be aware of the mower discharge direction and do not point
it at anyone. Do not operate the mower without either the
entire grass catcher or the guard in place
Slow down before turning.
Never leave a running machine unattended.. Atways turn off
blades, set parking brake, stop engine, and remove keys
before dismounting.
Turn off blades when not mowing
Stop engine before removing grass catcher or unclogging
chute.
Mow only in daylight or good artificial light
Do not operate the machine while under the influence of
alcohol or drugs
Watch for traffic when operating near or crossing roadways.,
Use extra care when loading or unloading the machine into
a trailer or truck
!11. CHILDREN
Tragic accidents can occur if the operator is not alert to the
presence of children
Children are often attracted to the
machine and the mowing activity
Never assume that
children wilt remain where you last saw them
.
Keep children out of the mowing area and under the watchful
care of another responsible adult,,
•
Be alert and turn machine off if children enter the area.,
•
Before and when backing, look behind and down for small
children.
•
Never carp:/children.
They may fall off and be seriously
injured or interfere with safe machine operation
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
.
•
IV.
=
o
=
il.
.
°
•
°
•
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree {imbs, etc
Watch for holes, ruts, or bumps.
Uneven terrain could
overturn the machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have
to stop or shift while on the slope..
Follow the manufacturer's
recommendations
for wheel
weights or counterweights to improve stability..
Use extra care with grass catchers or other attachments.
These can change the stability of the machine.
Keep all movement on the slopes slow and gradual. Do not
make sudden changes in speed or direction.
Avoid starting or stopping on a slope If tires lose traction,
disengage the blades and proceed slowly straight down the
slope.
DO NOT:
•
•
•
•
•
•
•
•
DO:
o
•
•
Keep nuts and bolts, especially blade attachment bolts, tight
and keep equipment in good condition.
Never tamper with safety devices_ Check their proper
operation regularly.
Keep machine free of grass, leaves, or other debris buitd-up
CIean oil or fuel spiltage
Allow machine to coo[ before
storing
Stop and inspect the equipment if you strike an object
Repair, if necessary, before restarting
Never make adjustments or repairs with the engine running°
Grass catcher components are subject to wear, damage, and
deterioration, which could expose moving parts or aflow
objects to be thrown. Frequently check components and
replace with manufacturer s recommended parts, when necessary,
Mower blades are sharp and can cut Wrap the blade(s) or
wear gloves, and use extra caution when servicing them,
Check brake operation frequently
Adjust and service as
required.
SLOPE OPERATION
Slopes are a major factor related to loss-of-control
and
tipover accidents,
which can result in severe injury or
death° All slopes require extra caution. If you cannot back
up the slope or if you feel uneasy on it, do not mow iL
Do not turn on slopes unfess necessary, and then, turn slowly
and gradually downhill, if possible.
Do not mow near drop-offs, ditches, or embankments, The
mower could suddenly turn over if a wheel is over the edge
of a cliff or ditch, or if an edge caves in
Do not mow on wet grass. Reduced traction could cause
sliding
Do not try to stabilize the machine by putting your foot on the
ground
Do not use grass catcher on steep slopes,
SERVICE
Use extra care in handling gasoline and other fuets They are
flammable and vapors are expfosive,
Use only an approved container
Never remove gas cap or add fuel with the engine
running Allow engine to cool before refueling. Do not
smoke.
Never refuel the machine indoors
Never store the machine or fuel container inside where
there is an open flame, such as a water heater
Never run a machine inside a closed area.
•
°
•
.
1
safety
precautions.
It
means
Look
for this symbol
to point
out important
CAUTION!!!
BECOME
ALERT!_I
YOUR |
SAFETY IS INVOLVED.
i
iii
1,1,111
i,
nml,rl
ilU ,lun
CAUTION: Always disconnect
spark plug
wire and place wire where it cannot contact
spark plug in order to prevent accidental
starting
when setting
up, transporting,
adjusting or making repairs.
!
I
I!
I
I
If
mill
III
II Ulnl'n'
A WARNING A
The engine exhaust from this product contains
chemicals known to the State of California
to
cause cancer, birth defects, or other reproductive harm.
, iiii i, i,u
PRODUCT
CONGRATULATIONS
on your purchase of a Sears
tractor, It has been designed, engineered and manufactured to give you the best possible dependability and
performance°
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Service Center/Department.
We have competent, well-trained technicians and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor properly_ Always observe the "SAFETY RULES",
MODEL
NUMBER
917259592
DATE OF PURCHASE
THE MODEL AND SERIAL NUMBERS WiLL BE FOUND
ON A PLATE UNDER THE SEAT.
MAINTENANCE
maintenance
Contact
GASOLINE CAPACITY
AND TYPE:
3,5 GALLONS
UNLEADED REGULAR
O_L TYPE (API-SF/SG/SH):
SAE IOW-30 (above 32°F)
SAE 5W-30 (below 32°F)
OIL CAPACITY:
W/FILTER:
4,0 PINTS
W/O FILTER: 35 PINTS
SPARK PLUG:
CHAMPION
RC12YC
agreement
Sears
is available
on this prod-
RESPONSIBILITIES
Read and observe
•
Follow a regular schedule in maintaining,
using your tractor
Follow the instructions
under "Customer
ties" and "Storage"
the safety
sections
rules.
GROUND SPEED (MPH):
FORWARD:
REVERSE:
TIRE PRESSURE:
FRONT:
REAR:
CHARGING SYSTEM:
3 AMPS BATTERY
5 AMPS HEADLIGHTS
Responsibilimanual
14 PSI
10 PSI
AMPtHR:
MIN CCA:
CASE SIZE:
i , ,,,,,
LIMITED TWO YEAR WARRANTY
55
24
30
240
U1R
30-35 FT LBS
tn the state of California
the above is required by taw
(Section 4442 of the California
Public Resources
Code)
Other states may have s m ar laws. Federal laws apply on
federal lands. A spark arrester for the muffler is available
through your nearest Sears Authorized
Service Center
(See REPAIR
PARTS section of this manual).
caring for and
of this owner's
NOT ADJUSTABLE
WARNING:
This tractor
is equipped
with an internal
combustion
engine and should not be used on or near any
unimproved
forest-covered,
brush-covered
or grass-cow
ered land un ess the engine's exhaust system is equipped
w th a spark arrester meet ng applicable local or state laws
(if any). If a spark arrester is used, it should be maintained
in effective working order by the operator.
store for details=
o
VALVE CLEARANCE:
BLADE BOLT TORQUE:
AGREEMENT
your nearest
CUSTOMER
o
15 5
BATTERY:
YOU SHOULD RECORD BOTH SERIAL NUMBER AND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE..
uct.
-IORSEPOWER:
(GAP: 040")
SERIAL
NUMBER
A Sears
SPECIFICATIONS
ON CRAFTSMAN
,n,,,,,nr
i
i,
i,
nl,,n,iHii
RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according
to the instructions in the owner's manual, Sears will repair or repiace, free of charge, any pads found to be defective in material
or workmanship
This Warranty does not cover:
•
.
Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.
Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass
•
Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the
equipment according to the instructions contained in the owner's manual
.
Riding equipment used for commercial
or rental purposes
LIMITED 90 DAY WARRANTY
ON BATTERY
For ninety (g0) days from date of purchase, if any batter,/included
with this riding equipment proves defective in materiaE or
workmanship and our testing determines the battery wilt not hold a charge, Sears will replace the battery at no charge
IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN R1DING EQUIPMENT tS AVAILABLE AT NO-CHARGE FOR 30
DAYS FROM THE DATE OF PURCHASE,
PLEASE CONTACT YOUR NEAREST SERVICE CENTER., AFTER 30 DAYS
FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO YOUR NEAREST SEARS SERVICE CENTER, (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE
AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY)
THIS WARRANTY
APPLIES ONLY WHILE THIS PRODUCT IS 1NTHE UNITED STATES
"['his Warranty gives you specific lega! rights, and you may also have other rights which may vary from state to state
SEARS,
,,,,,,J,u,,H
ROEBUCK
AND CO.., D/8t7
WA, HOFFMAN
i i m' i
3
ESTATES,
tL 60179
lU,, u,
TABLE OF CONTENTS
.....
SAFETY RULES .......................................... ;.................. 2
PRODUCT SPECIFICATIONS ...................................... 3
CUSTOMER RESPONSIBILITIES ..................... 3, 16-19
WARRANTY ..................................................................
3
TRACTOR ACCESSORIES .......................................... 5
ASSEMBLY ..............................................................
7-10
OPERATION ...........................................................
11-16
i nlll
i
MAINTENANCE SCHEDULE ......................................
17
SERVICE AND ADJUSTMENTS ............................ 21-27
STORAGE ...................................................................
28
TROUBLESHOOTING ................. ,;.......................... 29-30
REPAIR PARTS - TRACTOR ................................. 32-49
REPAIR PARTS - ENGINE .................................... 50-55
PARTS ORDERING/SERVICE ................ BACK COVER
iNDEX
A
Accessories .........................................
Adjustments:
Brake .........................................
Carburetor .................................
Mower
Front-To-Back ........................
Side-To-Side ...........................
Throttle Control Cabte ...............
5
Engine:
Air Filter ......................................... 20
Air Screen ....................................... t9
Cooling Fins
20
Oil Change ..............................
19
Oil Level .....................................
19
Oil Type ..................................
15,19
Preparation ..................................
15
Repair Parts ...........................
50-55
Starting
Storage ............................................. 28
..............................
24
27
22
22
27
......................................
Air Filter, Engine .................................... 20
Air Screen, Engine .............................
19
Assembly ..................................
7-10
B
Battery:
Charging ............................................ 8
Cleaning
Starting with Weak Battery ........ 26
Storage .....................................
28
Terminals
Belt:
Motion Drive
Removal/Replacement
.......... 24
Mower Belt(s)
RemovaVReplacement
........... 23
Blade:
Sharpening ..................................... 18
Replacement .......................................18
Brake Adjustment ................................ 24
.........................................
1
...............................
1
8
1
5
F
Fitter:
Air Filter .......................................
Fuel ........................................
Fuel:
Type ..........................................
Storage .................................
Fuse .....................................................
Carburetor Adjustment .............................27
Controls, Tractor ..............................
12
Customer Responsibilities ............. 17-20
Engine:
Air Filter ...................................... 20
Air Screen ......................................19
Cooling Fins ............................... 20
Engine Oil .........................
15,19
Fuel Filter ........................................20
Spark Plug(s) ..........................
20
Tractor:
Battery ........................................ 18
Blade ......................................
18
Lubrication Chart ........................ 17
Maintenance Schedule .................
17
Tire Care ............................. 8,I8,25
Transaxle .................................... 19
Cutting Height, Mower ......................... 13
E
Electrical:
Interlocks and Relays ................. 26
Schematic ....................................... 31
Wiring Diagram ..........................
32
...............................................
Parts, Replacement/Repair
............ 32-49
Product Specifications ............................ 3
R
15
28
26
Safety Rules ........................................... 2
Seat ............................................................ 8
.................... 26
L
22
t7
19
M
C
P
Parking Brake .................................... 12-13
Parts Bag
6
Repair Parts
H
Leveling Mower Deck .....................
Lubrication:
Chart .............................................
Engine .........................................
..........................................
20
20
8
Hood Removal/Installation
Operation
12-16
Operating Mower ..............................
14
Options:
Accessories .................................
5
Spark Arrester ..........................
3,40
Maintenance Schedule ...................... 17
Mower:
Adjustment, Front-to*Back ............ 22
Adjustment, Side4o-Side ............. 22
Blade Replacement
18
Blade Sharpening ....................... 18
Cutting Height .............................
13
Installation
29
Operation
14
Removal .......................................... 21
......................
....................................
......................................
Mowing Tips .......................................... 16
Muffler ..................................................... 20
Spark Arrester ........................... 3,40
O
Oil:
Cold Weather Conditions ....... 15,19
Engine
19
Storage ........................................
28
32-55
................................
Service and Adjustments ............... 21_27
Carburetor ........................................ 27
Fuse
26
Hood Removal/Installation
........... 26
Motion Drive Belt
Removal/Replacement
...............
24
Mower Belt(s)
Removal/Replacement
...............
23
Mower Adjustment
Front4o-Back ........................
22
Side-to-Side ...........................
22
Mower Removal/Installation ......... 21
Tire Care ...................................8,18,25
Slope Guide Sheet ................................. 59
Spark Plug(s) ......................................... 20
Specifications ........................................
3
Starting the Engine .............................. 15
...............................................
Steering Wheel ................................... 7,25
Stopping the Tractor
.......................
t3
Storage .................................................... 28
T
Throttle Control Cable Adjustment ...... 27
Tires ...........................................
8,18,25
Trouble Shooting Chart .................. 29-30
Transaxle ............................................... 19
W
........................................
Warranty .................................................. 3
Wiring Diagram .........................................32
Wiring Schematic .......................................
31
AND ATTACHMENTS
i
,,
i
i ....
These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased.
Most Sears stores can order these items for you when you provide the model number of your tractor.
ENGINE
SPARK PLUG
MAINTENANCE
GAS CAN
ENGINE OIL
FUEL STABILIZER
AIR FILTER
BLADES
BELTS
PERFORMANCE
Sears offers a wide variety of attachments that fit your tractor.
you. This list was current at the time of publication; however,
may be made in these attachments, or some may no longer
accessories
and attachments
that are available for your
Most of these attachments
attaching and detaching.
Many of these are listed below with brief explanations of how they can help
it may change in future years - more attachments may be added, changes
be available or fit your model Contact your nearest Sears store for the
tractor°
do not require additional hitches or conversion
AERATOR promotes deep root growth for a healthy lawn. Tapered 2 5-inch steel spikes mounted on 10-inch diameter discs
puncture holes in soil at close intervals to let moisture soak in_
Steel weight tray for increased penetration
BAGGER {ets you col{ect grass cllppings and leaves for a
healthier, nearer looking fawn Two Permanex containers hold
30-gallon piastic bags.
BUMPER protects front end of tractor from damage
CARTS make hauling easy. Variety of sizes avai]abfe, plus
accessories such as side panel kits, too[ caddy, cart cover,
protective mat and dolly_
CORING AERATOR takes stoat[ plugs out of soil to allow moisture and nutrients to reach grass roots
36*inch swath. 24
hardened steel coring tips_ I50 fb. capacity weight tray.
EASY OIL DRAIN VALVE makes oil changes easier, faster.
FRONT NOSE ROLLER canters in front of mower deck to reduce
chances of "scalping" on uneven terrain.
GANG HITCH lets you tow 2 or 3 pufl-behind attachments at once,
such as sweepers, dethatchers, aerators (not for use with rotlers,
carts or other heavy attachments).
GAUGE WHEELS on both sides of the mower deck reduce
chances of "scalping" on uneven terrain For mower decks not so
equipped.
MULCH RAKF_JDETHATCHER loosens soil and flips thatch and
matted leaves to lawn surface for easy pickup Twenty spring line
teeth.. Useful to prepare bare areas for seeding, Avail able for front
or rear mounting,
HIGH PERFORMANCE
REEL-ACTION
SPRING TINE DETHATCHER covers 36-inch wide path and
tosses thatch into large hopper. Mounts behind tractor
MULCHING CLOSE-OUT PLATE KIT, once installed, lets you
mutch discharge or bag clippings (bagger optional) without
changing blades. For models not equipped as 3-ira1 Convedib e
mowers
See "MOWER" in the Repair Parts section of this
manual
RAMP TOPS AND FEET let you load and unload tractor from a
pickup truck
Use with 2 x 8 or2 x 10 lumber
ROLLER for smoother lawn surface.
36-inch wide, 18-inch
diameter water-tight drum holds up to 390 Ibs. of weight. Rounded
edges prevent harm to turf Adjustable scraper automatically
cleans drum..
kits (those that do are indicated) and are designed for easy
SNOW BLADE for snow removat only, 14-inch high, 48qnch wide
blade clears 42-inch path when angled left or right. Raises, lowers
with side lever. Adjustab{e skids; replaceable, reversible scraper
bar. (Use with tire chains and wheel weights and/or rear drawbar
weight..)
SNOWTHROWER has 40-inch swath. Drum-type augerhandtes
powdery and wettheavy snow. Mounts easily with simple pin
arrangement. Discharge chute adjusts from tractor seat, 6-inch
diameter spout discharges snow 10 to 50 feet.. Lift controlled at
tractor seat, (Use with chains and wheel weights and/or rear
drawbar weight.)
SPRAYERS use 12-volt DC electric motor that connects to the
tractor battery or other 12-volt source,
includes booms for
automatic spraying and hand held wand for spot spraying. Wand
has adjustable spray pattern
For applying herbicides, insecticides, fungicides and liquid fertilizers.
SPREADER/SEEDERS
make seeding, fertilizing, and weed killing easy, Broadcast spreaders are also useful for granular deicers and sand.
SWEEPERS let you collect grass clippings and leaves
TILLER has 5 hp engine and 36qnch swath to prepare seed beds,
cultivate and compost garden residue. Tiller has its own built-in
lift and depth control system and does NOT require a sleeve hitch
Fits any lawn, yard or garden tractor. Simply hook up to the tractor
drawbar and go!
Optional
accessories
convert unit for
dethatching, aerating, hilling..without
tools
TIRE CHAINS are heavy du_y; closely spaced extra-large cross
links give smooth ride, outstanding traction
TRACTOR CAB has heavy duty vinyl fabric over tubular steel
frame, ABS plastic top; clear plastic windshield offers 360 degree
visibility Hinged metal doors with catch. Keeps operator warm
and dry Remove vinyl sides and windshields for use as sun
protector in summer. Optional accessories
include:
tinted/
tempered solid safety glass windshiefd with hand operated wiper;
12-volt amber caution light for mounting on cab top.
VACS for powerful collection of heavy grass clippings and leaves.
Optional wand attachment to pick up debris in hard-to-reach
places VAC/CHIPPER includes a chipper-shredder.
WEIGHT BRACKET for drawbar for snow removal applications.
Uses (1) 55 fb weight
WHEEL WEIGHTS for rear wheels provide needed traction for
snow removal or dozing heavy materia]s
CONTENTS
OF HARDWARE
PACK
=
=1 ,=
=,,=i=
Parts Bag contents
= ,,,
, m
=n'ul ,'='="'
shown full size
Parts packed
separately
in carton
(1) Shoulder Bolt
5/16-18
Seat
Steering
Wheel
(1) Knob
Video
Cassette
Mulcher
Plate
Manual
Parts Bag
, ,,,,
('1) Washer
17/32 x 1-3/16 x '12 Ga.
,
i
n'lu"u
,
,,r_r
=lrl ,
,(2) Flex Bolts 1/4-20 x 3/4
(2) Washers
9/32 x 5/8
x 16Ga,
i ,,u_,, ,r
not shown
full size
(2) Center.lock Nuts
(2) Lock
Washers
#10
Assemblies
(2) Weld Nuts #10
(2) Washers
i,
©
&--_
(2) Shoulder
Bolts
(2) Screws
#'t0 x 5/8
;iq u,-,,,t,l_!
Parts bag contents
i,
t'itr It,'
'_
3/16 x 3/4 x 16 Gauge
@
'
i
.
x2)7/8
x 14 Gauge
Washers
3/8
Wheel
Steering
Insert
(2) Keys
.
(2) Hex Nuts 1/4-20
Steering
Sleeve
(2) Lock
Washers
1/4
Slope Sheet
m
'==
ASSEMBLY
, u i1,11
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes
To ensure safe and proper operation of your tractor, all parts and hardware you assemble must be tightened securely, Use
the correct tools as necessary to insure proper tightness°
TOOLS REQUIRED
FOR ASSEMBLY
A socket wrench set wilt make assembly easier. Standard
wrench sizes are listed
(2) 7/16" wrench
(1) 3/4" socket w/drive
_,//_
WHEEL
_
INSERT
LOCKNUT
Utility knife
ratchet
_
Tire pressure gauge
Phillips screwdriver
When right and left hand is mentioned in this manual, it
means when you are in the operating position (seated
behind the steering wheel)
/
STEERING
WASHER
LARGE
......
S EERING
TO REMOVE TRACTOR FROM CARTON
UNPACK
°
CARTON
STEERING _
WHEEL
_"_j
ADAPTER
Remove all accessible loose parts and parts cartons
from carton (See page 6)°
•
Cut, from top to bottom, along lines on all four corners
of carton, and lay panels flat.
-
Remove mower and packing materials,,
.
Check for any additional loose parts or cartons and
remove.
ATTACH
STEERING
WHEEL
/
_"
•
,..:"
/
/
OFF SKID
!
(See Fig. 1)
t
!
STEERING
SHAFT
_"
_ /
/STEERING
1_t/ / SLEEVE .
_
/
t
BEFORE ROLLING TRACTOR
'-_
_." ,
_
xt
7/
if
I"
t
I
!
1
FIG, I
.
Remove locknut and large flat washer from steering
shaft.
-
Position front wheels of the tractor so they are pointing
straight forward,
•
Slide the steering sleeve over the steering shaft,.
.
Position steering wheel so cross bars are horizontal
(left to right) and slide onto adapter.,
,
Press lift lever plunger and raise attachment lift lever to
its highest position_
o
Secure steering wheel to steering shaft with Iocknut
and large flat washer previously removed, Tighten
securely,
=
.
Snap steering wheel insert into center of steering
wheel
Release parking brake by depressing clutch/brake
pedal
Place freewheel control in freewheeling position to
disengage transmission (See "TO TRANSPORT" in
the Operation sectior_ of this manual),,
Roll tractor backwards off skid
TO ROLL TRACTOR
OFF SKID (See Operation section for location and function
of controls)
=
=
•
Remove protective materials from tractor hood and
grill
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKID,
7
i
, i iii
i,
i,,
, iii ¸
ii
iii ,i
,i
,
ASSEMBLY
HOW TO SET UP YOUR TRACTOR
CONNECT
BATTERY
INSTALL SEAT (See Fig, 3)
Adjust seat before tightening adjustment knob
(See Fig. 2)
nals by allowing a wrench or any other
object
to contact
at the
CAUTION:
Do notboth
shortterminals
battery termisame time. Before connecting battery,
remove metal bracelets,
wristwatch
bands, rings, etc°
Positive terminal must be connected
first to prevent sparking from accidental grounding.
-
Lift hood to raised position_
o
Open terminal access doors, remove terminal protective caps and discard.
•
If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.
o
First connect RED battery cable to positive (+) batter,/
terminal with hex bolt, flat washer, lock washer a'nd hex
nut as shown, Tighten securely_
o
Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt, flat washer, lock
washer and hex nut, Tighten securely,,
•
.
Remove cardboard packing on seat pan.
.
Place seat on seat pan and assemble shoulder bolt,
Tighten shoulder bolt securely.
•
Assemble adjustment
Do not tighten
•
Lower seat into operating position and sit on seat.
•
Slide seat until a comfortable position is reached which
allows you to press clutch/brake pedal all the way
down.
.
Get off seat without moving its adjusted position.
-
Raise seat and tighten adjustment knob securely,.
SHOULDER
BO LT l_"
\
knob and flat washer Ioosely_
_, \_'_
_ '
_\ \
_ __
Close terminal access doors.
KNOB
Use terminal access doors for:
o
Inspection for secure connections
ware)_
.
Inspection for corrosion.
.
Testing battery_
o
Jumping (if required).
o
Periodic charging.
HEX NUT
ASSEMBLE
GAUGE
DECK (See Fig. 4)
LOCK
WASHER
FLAT
WASHER
DISCARD TERMINAL
_
HEX
PROTECTIVE
X
BOLT
TERMINAL
ACCESS
DOOR
CAPS
FIG. 3
(to tighten hard-
.....
",
¢
._
POSITIVE
(RED)
CABLE
NEGATIVE
(BLACK}
CABLE
FIG. 2
WHEELS
TO
MOWER
The gauge wheels are desigr_ed to keep the mower deck in
proper position when operating mowei" Be sure they are
properly adjusted to ensure optimum mower performance.
•
Assemble gauge wheels with tractor on a flat level
surface.
•
Adjust mower to desired cutting height (See 'q'O ADJUST MOWER CUTTING HEIGHT" in the Operation
section of this manual),,
.
With mower in desired height of cut position, gauge
wheels should be assembled so they are slightly off the
ground. Instal[ gauge wheel in appropriate hole with
shouider bolt, 3/8 washer, and 3/8-16 Iocknut and
tighten securely.
.
Repeat for opposite side installing gauge wheel in
same adjustment hole.
HOOK POINTS
DOWN
WELD NUT
FROM THE TOP •
LOCK
WHEEL
WELD
BRACKET
NUT
_
WASHER
SCREW
3t8-16
LOCKNUT
318 _
_
_//SHOULDER
GAUGE WHEE_
BOLT
LATCH
HOOK
FIG. 4
LOCK
WASHER
INSTALL
MULCHER
PLATE
WASHER
(See Figs. 5 and
WASHER
6)
•
MULCHER
PLATE
JnstalJtwo _atch hooks to muncher pJate using screw,
washer, lock washer, and we{d nut as shown.
Tighten hardware securely_
°
Raise and hotd deflector shield in upright position.
o
•
PIace front of mulcher plate over front of mower deck
opening and slide into ptace, as shown.
Hook front latch into hole on front of mower deck.
°
Hook rear latch into hole on back of mower deck..
ii
ii
_SCREW
FIG. 5
NOTE: Pre-assemble weld nut to latch hook by inserting
weld nut from the top with hook pointing down.
,
WELD
NUT
DEFLECTOR
SHIELD
i
CAUTION: Do not remove discharge
guard from mower. Raise and hold
guard when attaching mulcher plate
and allow it to rest on plate while in
operation.
u
TO CONVERT
DISCHARGING
TO BAGGING
OR
LATCH
HOOKS
Simply remove mulcher plate and store in a safe piace,
Your mower is now ready for discharging or installation of
optionat grass catcher accessory,
FIG. 6
NOTE: It {snot necessary to change blades, The mutcher
blades are designed for discharging and bagging also
9
ASSEMBLY
..........................
CHECK
i,
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE
THE BEST PERFORMANCE AND SATISFACTION FROM
THIS QUALITY PRODUCT
Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICATIONS" on page 3 of this manual.
CHECK
DECK
PLEASE REVIEW THE FOLLOWING CHECKLIST:*
,/ AI} assembly instructions have been completed.
,/ No remaining loose parts in carton°
LEVELNESS
For best cutting results, mower housing should be properly
leveled.. See "TO LEVEL. MOWER HOUSING" in the
Service and Adjustments section of tHs manual
CHECK
BELTS
FOR
PROPER
POSITION
OF
,/
Batteryis properly prepared and charged. (Minimum
t hour at 6 amps)
,/ Seat is adjusted comfortably and tightened securely.
,/ Alltires are properly inflated. (For slipping purposes,
the tires were overinflated at the factory)
,/ Be sure mower deck is properly leveled side-to-side/
front-to+rear for best cutting results. (Tires must be
properly inflated for leveling)
v" Check mower and drive belts, Be sure they are routed
properly around pulleys and inside all belt keepers.
v' Checkwiring. See that alt connections are still secure
and wires are properly clamped..
v_ Before driving tractor, be sure freewheel control is in
drive position,
ALL
See the figures that are shown for replacing motion and
mower blade drive belts in the Sewice and Adjustments
section of this manual. Verify that the belts are routed
correctly
CHECK
BRAKE
, i
V CHECKLIST
TIRE PRESSURE
The tires on your tractor were overinflated at the factory for
shipping purposes.. Correct tire pressure is important for
best cutting performance.
.
i
SYSTEM
After you learn how to operate your tractor, check to see
that the brake is properly adjusted_ See "TO ADJUST
BRAKE" in the Service and Adjustments section of this
manual.
WHILE LEARNING HOW TO USE YOUR TRA C TOR, PAY
EXTRA A TTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
•/
,/
Engine oil is at proper level
Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
Z" Become familiar with all controls - their location and
function. Operate them before you start the engine
/
Be sure brake system is in safe operating condition+
,/ it is important to purge the transmission before you
operate your new tractor for the first time+ Follow
proper starting and transmission purging instructions
(See "TO START ENGINE" and "PURGE TRANSMISSION" in Operation section of this manual),
10
i
,i
_ _,i.i
: :-::-
...............
i i
n
i" -'"_"
i ill,.,
r, i i
i ,
i u,nll,,
,,,i,irl
i
i¸
OPERATION
i ,
These
u,,,,,.,,
i.,
symbols may appear
,,Ul,p
,.,,,.
i
on your tractor or in litet:ature supplied with the product.
i,
,.n
, ,,.,,,
Learn and understand
their meaning.
BATI-E RY
CAUTION OR
WARNING
REVERSE
FORWARD
FAST
SLOW
ENGINE ON
ENGINE OFF
OIL PRESSURE
CLUTCH
LIGHTS ON
LIGHTS OFF
@ 0
FUEL
CHOKE
MOWER HEIGHT
DIFFERENTIAL
LOCK
PARKING BRAKE
LOCKED
L
REVERSE
MOWER LIFT
NEUTRAL
ATTACHMENT
CLUTCH ENGAGED
HIGH
LOW
ATTACHMENT
CLUTCH DISENGAGED
UNLOCKED
-®Sl
PARKING BRAKE
IGNITION
HYDROSTATIC FREE WHEEL
(Hydro Models only)
DANGER, KEEP HANDS AND FEET AWAY
11
i
,
i i,,,
i,,
i i ii
, ..................
O ERATmON
, 1,1,,i,
,
,,
i
,
i
i
,
KNOW YOUR TRACTOR
READ THIS OWNER'S
MANUAL
AND SAFETY
RULES BEFORE
OPERATING
YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments,
this manual for future reference,
ATTACHMENT
CLUTCH
LEVER
IGNITION SWITCH
Save
LIGHT SWITCH
LIFT LEVER
PLUNGER
. ATTACHMENT
LEVER
THROTTL_CHOKE
CONTROL
PARKING
LEVER
CLUTCH/BRAKEPEDAL
HEIGHT ADJUSTMENT
FREEWHEEL
CONTROL
KNOB
LIFT
BRAKE
MOTION CONTROL
LEVER
APPROX
SPEED
3 MPH
2 MPH
1 MP I_,
FIG. 7
Our tractors conform to the safety standards of the American National Standards institute,
HEIGHT ADJUSTMENT KNOB: Used to release attachment lift lever when changing its position=
ATTACHMENT CLUTCH LEVER:
Used to engage the
mower blades, or other attachments mounted to your
tractor
MOTION CONTROL
direction of tractor
LIGHT SWITCH: Turns the headlights on and off
THROTTLE/CHOKE
CONTROL:
Used for starting and
controlling engine speed.
LIFT LEVER PLUNGER:
Selects
the speed and
Used to release attachment lift
lever when changing its positio n .
ATTACHMENT LIFT LEVER: Used io raise and lower the
CLUTCH/BRAKE PEDAL: Used for dectutching and braking the tractor and starting the engine,
PARKING BRAKE LEVER: Locks clutch/b'rake pedal into
the brake position.
AMMETER
battery.
LEVER:
mower deck or other attachments mounted to your tractor.
IGNITION SWITCH: Used for starting and stopping the
engine,
FREEWHEEL CONTROL: Disengages transmission for
pushing or slowly towing the tractor with the engine off.
- indicates charging (+) or discharging (-) of
12
OPERATUON
ii
,r
i1,1 ,
i IH_ILpU,L
I
rl_l_
HOW TO USE YOUR TRACTOR
TO SET PARKING
BRAKE
*
,,
_
i
I,_1
,
T_wrn_gsnri_r°nnokeYkte_
"wOhFFn'
p°siti°nleavin
g tractorand
rem°Veto
prevent
key'
unauthorized use
(See Fig. 8)
Your tractor is equipped with an operator presence sensing
switch, When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine°
,i
,
Never use choke to stop engine.
NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases may
cause "browning" of grass_ To eliminate this possibility,
always stop engine when stopping tractor on grass areas
. £z r%dutehibrake
peda
into
fo,"BRAKE"
pos t oo
.
i
Place parking brake lever in "ENGAGED" position and
release pressure from clutch/brake pedal Pedalshouid
remain in"BRAKE" position, Make sure parking brake
will hold tractor secure.
ATTACHMENT.ENGAGED,,
POS1TIoNCLUTCH
LEVER
TO USE THROTTLE
IGNITION
CONTROL
(See Fig. 8)
Always operate engine at full throttle
KEY _
ATTACHMENT
THROTTLE/
CHOKE
•
CLUTCH
DISENGAGED.
LEVER
POSITION
-
Operating engine at less than full throttle reduces the
battery charging rate_
Full throttle offers the best mower performance.
TO MOVE FORWARD
PARKING BRAKE
"ENGAGED" POSITION
AND BACKWARD
(See Fig. 8)
The direction and speed of movement is controlled by the
motion control lever.
,
_---'--_
CLUTCH/BRAKE
PEDAL "DRIVE"
POSITION
HEIGHT
ADJUSTMENT
KNOB
MOTION CONTROL
LEVER
PARKING BRAKE
"DISENGAGED"
POSITION
(See Fig. 8)
Move attachment clutch lever to "DISENGAGED"
sition
Turn knob clockwise (f_)
.
Turn knob countei'eiockwise
height.
HEIGHT
to raise cutting height.
(1'_,)to
lower cutting
The cutting height range is approximately 1-1t2" to 4" The
heights are measured from the ground to the blade tip with
the engine not running,, These heights are approximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed.
THE MOTION CONTROL LEVER DOES
W EN
.
The average lawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 inches
during hot months, For healthier and better looking
lawns, mow often and after moderate growth.
o
For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired height.
ENGINE .
CUTTING
°
po-
Depress clutch/brake pedal into full "BRAKE" position.
Move motion control lever to neutral (N) position°
IMPORTANT:
MOWER
(See Fig. 8)
GROUND DRIVE =
.
Slowly move motion control lever to desired position
The cutting height is controlled by turning the height adjust _
merit knob in desired direction,
MOWER BLADES o
=
TO ADJUST
FIG. 8
STOPPING
=
Start tractor with motion control lever in neutral (N)
position.
Release parking brake and clutch/brake pedal..
Move throttle control to stow position.
NOTE: Failure to move throttte control to slow position and
allowing engine to idle before stopping may cause engine
to "backfire"
13
iJi
i
i
OPERATION
TO OPERATE
MOWER
IMPORTANT:
THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/BRAKE PEDAL IS DEPRESSED.
(See Fig. 9)
Your tractor isequipped with an operator presence sensing
switch Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged wilt
shut off the engine,
.
•
Select desired height of cut.
Lower mower with attachment iift control
-
Start mower blades by engaging attachment
control
•
clutch
"ENGAGED'
Po,,T,oN
_'l_
__<
t" "_-'_
POSITION
_._
Slowly move motion control lever to slowest setting
o
Make all turns slowly.
(See Figs. 7 and
10)
o
Raise attachment tift to highest position with attachment lift control.
=
ATTACHMENT
LIFTLEVER
Pull freewheel control knob out and hotd in position by
inserting retainer spring into forward hole of control rod.
o
Do not push or tow tractor at more than two (2) MPH.
HIGHPOSITION
o
To reengage transmission,
_.L.,..._.._
reverse above procedure.
NOTE: To protect hood from damage when transporting
your tractor on a truck or a trailer, be su re hood is closed and
secured to tractor Use an appropriate means of tying hood
to tractor (rope, cord, etc.)..
LOW
ATTACH_
CLUTCH LEVER
DISENGAGED"
•
When pushing or towing your tractor, be sure to disengage
transmission by placing freewheel control in freewheeling
position° Free wheel control is located at the rear drawbar
of tractor
without either the entire grass catcher,
CAUTION:
on mowers Do
so not
equipped,
operate or
thethe
mower
discharge guard in place.
_J
To restart movement, slowly release parking brake and
clutchlbrake pedal.
TO TRANSPORT
TO STOP MOWER BLADES - disengage attachment
clutch control.
ATTACHMENT
CLUTCH LEVER
°
FIG. 9
TO OPERATE
ON HILLS
i
I _
! _
CAUTION:
DO not drive up or down
hills with slopes greater than '15° and
I _
d° not dri ve across any S!°Pe_
°
Choose
hitls
the slowest
speed
o
Avoid stopping
o
If slowing is necessary,
slower position.
°
If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake.
-
Move motion control lever to neutral (N) position.
I
!
FIG. 10
BEFORE STARTING
before starting up or down
CHECK
on hills.
°
move throttle control lever to
o
°
or changing
speed
o
o
14
ENGINE
THE ENGINE
OIL LEVEL
(See Fig. 17)
The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil
Check engine oil with tractor on level ground
Unthread and remove oil fill cap/dipstick; wipe oil off.
Reinsert the dipstick into the tube and rest oil fil] cap on
the tube° Do not thread the cap onto the tube. Remove
and read oil level. If necessary, add oil until "FULL"
mark on dipstick is reached, De not overfill..
For cold weather operation you should change oil for
easier starting (See "OlL VISCOSITY CHART" in the
Customer Responsibilities section of this manual)°
To change engine oil, see the Customer Responsibilities section in this manual.
OPERATION
.......................
i
i,i ,,
i
,ll,l,ii
i
ADD GASOLINE
COLD WEATHER
o
o
Fill fuel tank.. Use fresh, clean, regular unleaded
gasoline with a minimum of 87 octane_ (Use of leaded
gasoline will increase carbon and lead oxide deposits
and reduce valve life).. Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: WHEN OPERATING tN TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP iNSURE GOOD COLD WEATHER
STARTING
STARTING ( 50 ° F and below)
When engine starts, allow engine to run with the throttle
control in the choke position until the engine runs
roughly, then move throttle control to fast position.. This
may require an engine warm-up period from several
seconds to several minutes, depending on the temperature.
HYDROSTATIC
TRANSMISSION
WARM UP
o
Before driving the unit in cold weather, the transmission should be warmed up as follows:
. Be sure the tractor is on level ground..
. Place the motion control (ever in neutral..
Release the parking brake and let the clutch/brake
slowly return to operating position°
o Allow one minute for transmission to warm up.
This can be done during the engine warm up
period.
o The attachments can also be used during the engine
warm-up period after the transmission has been warmed
up.
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F) the carburetor fuel mixture may
need to be adjusted for best engine performance. See "TO
ADJUST CARBURETOR" in the Service and Adjustments
section of this manual
WARNING:
Experience indicates that alcohol btended
fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of
acids during storage.. Acidic gas can damage the fuel
system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before stor _
age of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See Storage Instructions for additional information,,
[',lever use engine or
carburetor cleaner products in the fuel tank or permanent
damage may occur.
filler neck. Do not overfill. Wipe off any
CAUTION:
spilled
oil or Fill
fuel.to Do
bottom
not store,
of gas
spilltank
or
use gasoline near an open frame,
PURGE TRANSMISSION
TO START
ENGINE
(See Fig. 8)
I
When starting the engine for the first time or if the engine
has run out of fuel, it will take extra cranking time to move
fuel from the tank to the engine.
•
Be sure freewheel control is in the transmission engaged position.
o
Sit on seat in operating position, depress clutch/brake
pedal and set parking brake_
-
Place motion control lever in neutral (N) position.
=
Move attachment clutch to "DISENGAGED"
-
Move throttle control to choke position
ning.
. .................
I
To ensure proper operation and performance, it is recommended that the transmission be purged before operating
tractor for the first time, This procedure will remove any
trapped air inside the transmission which may have developed during shipping of your tractor
IMPORTANT: SHOULD YOURTRANSMISSION REQUIRE
REMOVAL FOR SERVICE OR REPLACEMENT,
IT
SHOULD BE PURGED AFTER REINSTALLATION
BEFORE OPERATING THE TRACTOR
position.
Note: Before starting, read the warm and cold starting
procedures below.
o
freewheel lever while the engine is run-
o
Insert key into ignition and turn key clockwise to"START"
position and release key as soon as engine starts. Do
not run starter continuously for more than fifteen seconds per minute. If the engine does not start after
several attempts, move throttle control to fast position,
wait a few minutes and try again_ If engine still does not
start, move the throttle control back to the choke
position and retry
°
Place tractor safely on level surface with engine off and
parking brake set
Disengage transmission by placing freewheel control
in freewheeling position (See "TO TRANSPORT" in
this section of manua!)o
o
Sitting in the tractor seat, start engine. After the engine
is running, move throttle control to slow position With
motion control lever in neutral (N) position, slowly
disengage clutch/brake pedal
•
°
When engine starts, move the throttle control to the fast
position°
Move motion control lever to full forward position and
hold for five (5) seconds., Move lever to full reverse
position and hold for five (5) seconds. Repeat this
procedure three (3) times.,
-
The attachments and ground drive can now be used. If
the engine does not accept the load, restart the engine
and allow it to warm up for one minute using the choke
as described above.
NOTE: During this procedure there will be no movement of
drive wheels_ The air is being removed from hydraulic drive
system.
WARM WEATHER STARTING
(50 ° F and above)
15
OPERATION
o
Move motion control lever to neutral (N) position. Shutoff engine and set parking brake°
o
Engage transmission by placing freewheel control in
driving position (See "TO TRANSPORT" in this section
of manual).
•
Sitting in the tractor seat, start engine. After the engine
is running, move throttle control to half (1/2) speed
With motion control lever in neutral (N) position, slowly
disengage clutch/brake pedal.
•
Slowly move motion control lever forward, after the
tractor moves approximately five (5) feet, slowly move
motion control lever to reverse position. After the
tractor moves approximately five (5) feet return the
motion control lever to the neutral (N) position. Repeat
this procedure with the motion control lever three (3)
times_
MULCHING
Your tractor is now purged and now ready for normal
operation..
IMPORTANT:
FOR BEST PERFORMANCE,
KEEP
MOWER HOUSING FREE OF BUILT-UP GRASS AND
TRASH, CLEAN AFTER EACH USE,
o
MOWING
Tire chains cannot be used when the mower housing
is attached to tractor_
o
Mower should be properly leveled for best mowing
performance, See 'q'O LEVEL MOWER HOUSING" in
the Service and Adjustments section of this manual.
The left hand side of mower should be used for trimming
o
°
o
T
....,,
FIG. 11
TiPS
o
o
f
Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the
machine. This will result in a more even distribution of
clippings and more uniform cutting.
When mowing large areas, start by turning to the right
so that clippings will discharge away from shrubs,
fences, driveways, etc_ After one or two rounds, mow
in the opposite direction making left hand turns until
finished (See Fig.. 11).
tf grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the
desired height.
•
Do not mow grass when it is wet.. Wet grass will plug
mower and leave undesirable clumps. Allow grass to
dry before mowing
,
Always operate engine at full throttle when mowing to
assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting
performance as well as the quality of cut desire&
o
When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used
MOWING
TIPS
=
The special mulching blade will recut the grass clippings many times and reduce them in size so that as
they fall onto the lawn they will disperse into the grass
and not be noticed, Also, the mulched grass will biodegrade quicklyto provide nutrients for the lawn, Always
mulch with your highest engine (blade) speed as this
will provide the best recutting action of the blades..
o
Avoid cutting your lawn when it is wet. Wet grass tends
to form clumps and interferes with the mulching action.
The best time to mow your lawn is the early afternoon..
At this time the grass has dried and the newly cut area
will not be exposed to the direct sun_
,,
For best results, adjust the mowercutting height so that
the mower cuts off only the top one-third of the grass
blades (See Fig. 12). For extremely heavy mulching,
reduce your width of cut on each pass and mow slowly
•
Certain types of grass and grass conditions may require that an area be mulched a second time to
completely hide the clippings. When doing a second
cut, mow across or perpendicular to the first cut path..
o
Change your cutting pattern from week to week.. Mow
north to south one week then change to east to west the
next week. This will help prevent matting and graining
of the lawno
MAX 1/3
1
FIG. 12
16
,
i
,.uu
CUSTOMER
u,,u,i
u
i,,,i ......
i =.......
i'¸
,,,-,
I_=_"---
RESPONSmlB LI TiES
uu,
MAINTENANCE
i1,,,,
lU,
u ,, .11
, i,,,u,
........
,,
SCHEDULE
FILL IN DATES
AS YOU COMPLETE
REGULAR SERVICE
BERVICE DATES
Check Brake Operation
v'
Check Tire Pressure
T
Check for Loose Fasteners
R
Sharper,tReplace
_
Lubricati'o'n
Check
.Mower Btades
v'
Chart
Battery LeveVRecharge
0
Clean Battery andTerminats
B
CheckTransaxle
=
Cooling
Adjust
Btade Belt(s) Tension
Adjust
Motion Drive Belt(s) Tension
Check
Engine Oil Level
i
v',
tM#6
v'
e/
ei
.........
Change
Engine Oil
Clean Air Filter
E
.......
N
Clean Air Screen
G
Inspect
!
Replace
EN
Ctean En gine cooling
Replace Spark Plug
Muffler/Spark
Attester
Oil Filter (if equipped)
Fins
' Replace Air Filter Paper Cartridge
Replace
I
2
3
4
v'
Fuel Filter
5 _ If equipped with adjustable system
6 - Not required ifequipped with maintenance*free battery
7 - T_ghfen front axle pivot bolt le 35 ft -Ibs maximum
De not evertighten
- Changemere olten whenoperating under a heaw tend or in high arrlblent temperatures
- Servicemore often when ope_ralingindirty or dustyconditions
- If equipped withoil filter, changeell every 50 hours
- Replace bladesmore often when mow#_gin sandysoil
GENERAL
RECOMMENDATIONS
LUBRICATION
',IDLE ZERK (_)
(2_SPINDLE
The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence,
To
receive full value from the warranty, operato r must maintain
tractor as instructed in this manual,,
(_FRONT
BEARING
Some adjustments will need to be made periodically to
properly maintain your tractor,,
CHART
(_)
ZERK
BEARING
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season,
•
®
Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for
wear, A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better
and Iast longer,
BEFORE
EACH
ZERK
I_ATTACHMENT
_
CLUTCH PIVOT
USE
,,
Check engine oil level.
,
Check brake operation,
o
•
Check tire pressure.
Check for loose fasteners.
_SAE
30 MOTOR OIL
®GENERAL
PURPOSE GREASE
® REFER TO CUSTOMER RESPONSIBILITIES
"ENGINE" SECTION
IMPORTANT;
DO NOT OIL OR GREASE THE PIVOT POINTS,
WHICH HAVE SPECIAL NYLONBEAR{NGS
VISCOUSLUBRJCANTS WiLL ATTRACT
DUST AND D!RT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING
BEARINGS.
IF YOU
FEEL THEY MUST BE LUBRICATED,
USE ONLY A DRY, POW-
17
DERED
GRAPHITE
TYPE
LUBRICANT
SPARINGLY.
i
:
i
CUSTOMER
'
.._!¸
....................
ESPON$1BRLITmE$
i
,i,,
,i,,,
i,.
_
-
TRACTOR
TO SHARPEN
Always observe safety rules when performing any mainte..
nance.
Care should be taken to keep the blade balanced. An
unbalanced blade will cause excessive vibration and eventual damage to mower and engine.
BRAKE
,
The blade can be sharpened with a file or on a grinding
wheel Do not attempt to sharpen while on the mower..
•
To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone balancer (When using a cone
balancer, follow the instructions supplied with balancer).
,
Slide blade on to an unthreaded portion of the steel bolt
or pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
OPERATION
If tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted.
(See 'q'O ADJUST BRAKE" in the Service and Adjustments section of this manual).
TIRES
o
Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" on page 3 of this manual).
o
Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber..
o
Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage_
BLADE
(See Fig. 14)
NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not,
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer° Tire sealant also prevents tire dry rot and
corrosion.
CENTER
HOLE
/
BLADE CARE
ORPIN
For best results mower blades must be kept sharp. Replace bent or damaged blades.
BLADE REMOVAL
FIG. 14
(See Fig. 13)
o
Raise mower to highest position to allow access to
blades.
o
Remove hex bolt, lock washer and flat washer securing
blade
,
Install new or resharpened blade with trailing edge up
towards deck as shown,.
o
Reassemble hex bolt, lock washer and flat washer in
exact order as shown.
BATTERY
Your tractor has a battery charging system which is sufficient for normal use However, periodic charging of the
battery with an automotive charger will extend its life.
o Tighten bolt securely (30-35 Ft Lbs., torque).
IMPORTANT: BLADE BOLT fS GRADE 8 HEATTREATED,
•
Keep battery and terminals clean_
°
Keep battery bolts tight.
.
Keep small vent holes open.
•
Recharge at 6_10 amperes for I hour_
TO CLEAN BATTERY AND TERMINALS
NOTE: We do not recommend sharpening blade - but if you
do, be sure the blade is balanced.
Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power.
MANDREL
ASSEMBLY
BLADE
TRAILING
EDGE UP
,
Remove terminal guard.
,
Disconnect BLACK batten./cable first then RED battery cable and remove battery from tractor.
°
Rinse the battery with plain water and dry.
=
Clean terminals and battery cable ends with wire brush
until bright.
o
Coat terminals with grease or petroleum jelty.
.
Reinstall battery (See "CONNECT
Assembly section of this manual).
FLAT WASHER
LOCK WASHE
-HEX
,,'i..)/"
BOLT (GRADE 8)*
*A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIFIED BY SIX LINES ON THE BOLT HEAD,
FIG. 13
18
BATTERY"
in the
TRANSAXLE COOLING
TO CHANGE ENGINE OtL (See Figs,, 15 and I6)
The fan and cooling fins of transmission
clean to assure proper cooling
Determine temperature range expected before oil change
All oil must meet API service classification SF, SG or SH.
Be sure tractor is on level surfacer
should be kept
Do not attempt to clean fan or transmission
running or while the transmission is hot,
while engine is
o
Inspect cooling fan to be sure fan blades are intact and
clean,,
o
Inspect cooling fins for dirt, grass clipp!ngs and other
materials. To prevent damage to seals, do not use
compressed air or high pressure sprayer to clean
cooling fins,
•
o
o
•
o
•
TRANSAXLE
PUMP
FLUID
The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxle_ Shoutd the
transaxle ever leak or require servicing, contact your nearest authorized service center/department
.
V-BELTS
Check V-belts for deterioration and wear after 100 hours of
operation and replace if necessary, The belts are not
adjustable° Replace belts if they begin to slip from wear,
Oil will drain more freely when warm.
Catch oil in a suitable container.
Remove oil fill cap/dipstick, Be careful not to allow dirt
to enter the engine when changing oil,,
Remove drain plug.
After oil has drained completely, replace oil drain plug
and tighten securely,
Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill, For approximate capacity see
PRODUCT SPECIFICATIONS
on page 3 of this
manual.
Use gauge on oil fill cap/dipstick for checking level.
Insert dipstick into the tube and rest the oil fill cap on the
tube, Do not thread the cap onto the tube when taking
reading, Keep oil at"FULL line on dipstiok_ Tighten
cap onto the tube securely when finished,.
AIR CLEANER
COVER
KNOB
WING NUT
FOAM
PRE-CLEANER
ENGINE
RUBBER
GROMMET
LUBRICATION
Only use high quality detergent oil rated with API service
classification SF, SG or SH., Select the oil's SAE viscosity
grade according to your expected operating temperature.
CLEANER
BASE
AIR CLEANER
PAPER
CARTRIDGE
SAE VISCOSITY GRADES
°F
°C
-20 _
-30 _
0_
*_0"
TEMPERATURE
30 _
-_0"
RANGE
32"
40*
O*
ANTICIPATED
60 _
1_3_
BEFORE
80 _
20"
NEXT
CAP/DIPSTICK
100 _
30'
OIL DRAIN
4(} _
AIR SCREEN
OiL CHANGE
FIG. 15
FIG. 16
NOTE: Although mufti-viscosity oils (5W30, 10W30 etc.)
improve starting in cold weather, these muttiwiscosity oils
will result in increased oil consumption when used above
32°F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil
CLEAN
AIR SCREEN
(See Fig. '16)
Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating, Clean with a wire brush
or compressed air to remove dirt and stubborn dried gum
fibers
Change the oil after every 50 hours of operation or at teast
once a year if the tractor is not used for 50 hours in one year.
Check the crankcase oil levei before starting the engine and
after each eight (8) hours of operation, Tighten oil fill cap/
dipstick securely each time you check the oil }evel.
19
CUSTO
AIR FILTER
RESPONSIBILITIES
(See Fig. 16)
Your engine wilt not run properly using a dirty air filter,.
Clean the foam pre-cleaner after every 25 hours of operation or every season, Service paper cartridge every t00
hours of operation or every season, whichever occurs first.
Service air cleaner more often under dusty conditions,
.
Remove knob and cover_
o Remove wing nut and air cleaner from base.
TO SERVICE PRE-CLEANER
.
Slide foam pre-cleaner off cartridge..
=
Wash it in liquid detergent and water.
o
Squeeze it dry in a clean cloth. Allow itto dry.
OIL FILTER
o
Saturate it in engine oil, Wrap it in ctean, absorbent
cloth and squeeze to remove excess oil.
TO SERVICE CARTRIDGE
•
FIG. t7
MUFFLER
Replace a dirty, bent, or damaged cartridge,
NOTE: Do not wash the paper cartridge or use pressurized
air, as this will damage the cartridge..
Inspect and replace corroded muffler and spark arrester (if
equipped) as it could create a fire hazard and/or damage.
,,
Reinstall the pre-cleaner (cleaned and oiled) over the
paper cartridge
SPARK
.
Reassemble air cleaner, wing nut, cover and tighten
knob securely
CLEAN
AIR INTAKE/COOLING
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of use, whichever comes
first, Spark plug type and gap setting is shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual.
AREAS
To insure proper cooling, make sure the grass screen,
cooling fins, and other external surfaces of the engine are
kept clean at al! times.
IN-LINE
NOTE: Operating the engine with a blocked grass screen,
dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating,
OIL FILTER
FUEL FILTER
(See Fig. 18)
The fuel filter should be replaced once each season_ if fuel
filter becomes clogged, obstructing fuel flow to carburetor,
replacement is required,
o With engine coot, remove filter and plug fuel line
sections.
Every 100 hours of operation (more often under extremely
dusty, dirty conditions), remove the blower housing and
other cooling shrouds.. Clean the cooling fins and external
surfaces as necessary. Make sure the cooling shrouds are
reinstalled.
ENGINE
PLUGS
(See Fig. 17)
o
Place new fuel filter in position in fuel line with arrow
pointing towards carburetor
o
Be sure there are no fuel line leaks and clamps are
properly positioned,
o
Immediately wipe up any spilled gasoline,
CLAMP
Reptace the engine oil filter every season or every other oit
change if the tractor is used more than 100 hours in one
year
•
Drain oil from engine crankcase (See "TO CHANGE
ENGINE OIL" in this section of this manual, through
step remove drain plug)o
-
Remove oil filter and wipe off filter adapter.
.
Apply a thin coating of new engine oil to the rubber
gasket on replacement oil filter.
=
Install replacement oil filter on filter adapter. ]'urn oil
filter c_ockwise until rubber gasket contacts the filter
adapter, then tighten filter an additional 1/2 turn,
o
o
FILTER
FIG. 18
CLEANING
Filt crankcase with new oil (See 'q_'O CHANGE EN_31NEOIL" in this section of this manual). For approximate capacity see"PRODUCT SPECIFICATIONS" on
page 3 of this manual.
Start the engine and check for oi! leaks. Correct any
leaks before placing engine into full operation,
2O
o
Clean engine, battery, seat, finish, etc. of all foreign
matter.
-
Keep finished surfaces and wheels free of all gasoline,
oil, etc,
-
Protect painted surfaces with automotive type wax.,
We do not recommend using a garden hose to clean your
tractor unless the electrical system, muffler, air fitter and
carburetor are covered to keep water out. Water in engine
can result in a shortened engine life.
=u,_,l
=it=,=,
...............................
....................
SERVUCE AND ADJUSTMENTS
= m
, i,
i i
,i
mm
1,1 , n,
CAUTION:
hi,
l= ,,,r
=
11
uml
i
BEFORE PERFORMING
u nil,
m, 11,
,n,
=,,,pH,,_,ip,lp,,iqJi
n'iurl'=_,l
.........
in
=
.....................
=
ANY SERVICE OR ADJUSTMENTS:
,
Depress
clutchlbrake pedal fully and set parking brake.
o
=
=
o
Place attachment clutch in "DISENGAGED"
position.
Place motion control lever in neutral (N) position,
Turn ignition key "OFF" and remove key,
Make sure the blades and all moving parts have completely stopped.
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with
plug.
,=,,,i,,r
TO REMOVE
MOWER
n,
u,, HH
mu
'
=H '1 , .................
H'H,,'=
inn'= =llm=
(See Fig. 19)
Mower witl be easier to remove from the right side of tractor
o
o
Piace attachment clutch in "D_SENGAGED" position
Move attachment lift lever forward to Iower mower to its
lowest position.
o
Roll belt off engine pulley
•
Disconnect clutch rod from clutch lever by removing
retainer spring°
Disconnect anti-sway bar from chassis bracket by
removing retainer spring
•
o
Disconnect suspension arms from rear deck brackets
by removing retainer springs
°
Disconnect front links from deck by removing retainer
springs,
o
Raise lift lever to raise suspension arms° Slide mower
out from under tractor_
qER
SPRING
ENGINE
_ULLEY
FRONT
LINK
'RETAINER
SPRINGS
(BOTH SIDES)
RETAINER
SPRING
IMPORTANT: IF AN ATTACHMENT OTHER THAN THE
MOWER DECK tS TO BE MOUNTED ON THE TRACTOR,
REMOVE THE FRONT LINKS
TO INSTALL
MOWER
ANTI-SWAYBAR
(See Fig. 19)
.
Raise attachment lift lever to its highest position,
°
Slide mower under tractor with discharge guard to right
side of tractor.
.
°
Lower lift lever to its lowest position.
Install mower in reverse order of removal instructions,
RETAINER
SPRINGS
(BOTH SIDES)
FIG. 19
21
TO LEVEL MOWER
FRONT-TO-BACK ADJUSTMENT (See Figs_ 22 and 23)
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE IF
THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS
NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS
EQUALLY SO MOWER W1LL STAY LEVEL SIDE-TOSIDE.
HOUSING
Adjust the mower while tractor is parked on level ground or
driveway.
Make sure tires are properly inflated (See
"PRODUCT SPECIFICATIONS" on page 3 of this manual).
If tires are over or underinflated, you will not properly adjust
your mower.
SIDE-TO-SIDE
ADJUSTMENT
To obtain the best cutting results, the mower housing
should be adjusted so that the front is approximately 1/8" to
1/2" lower than the rear when the mower is in its highest
position.
(See Figs. 20 and 21)
,,
Raise mower to its highest position.
.
At the midpoint of both sides of mower, measure height
from bottom edge of mower to ground. Distance "A" on
both sides of mower should be the same or within 1/4"
of each other.
o
If adjustment is necessary, make adjustment on one
side of mower only.
o
Check adjustment on right side of tractor, Measure distance"D" directly in front and behind the mandrel at bottom
edge of mower housing as shown.,
.
To raise one side of mower, tighten lift link adjustment
nut on that side.
Before making any necessary adjustments, check that
both front links are equal in length. Both links should be
approximately 10-3/8",
•
To lower one side of mower, loosen lift link adjustment
nut on that side.
.
NOTE: Each fult turn of adjustment nut wilt change mower
height about 1/8",
ff links are not equal in length, adjust one iink to same
length as other link,
To lower front of mower loosen nut "E" on both front
links an equal number of turns_
.
When distance "D" is 1/8" to 1/2" lower at front than
rear, tighten nuts "F" against trunnion on both front
links.
o
To raise front of mower, loosen nut"F" from trunnion on
both front links. Tighten nut "E" on both front links an
equal number of turns.
When distance "D" is 1/8" to 1/2" lower at front than
rear, tighten nut "F" against trunnion on both front linkso
•
Recheck measurements
after adjusting.
BOTTOM EDGE
OF MOWER TO
GROUND
BOTTOM EDGE
OF MOWER TO
GROUND
.
.
Recheck side-to-side adjustment
_, %
;,J
MANDREL
GROUND LINE
FIG. 20
FIG. 22
SUSPENSION
ARM
BOTH FRONT LINKS MUST BE EQUAL IN LENGTH
LIFT LtNK
ADJUSTMENT
NUT
FIG. 21
NUT "E"
FRONT LINKS
22
TRUNNION
FIG. 23
......
::
.......
_._
u..it
. iii u.i i,
i iii
JJut[
u.
i..................
_
i,l.,qll
u
i
ii
ii. i.
I
SERVICE AND ADJUSTMENTS
ii uu,,i
i1.,i u
TO REPLACE
(See Fig. 24)
i ii
[HiluJll_lm:u,la
MOWER
BLADE
II
DRIVE
, ,i
BELT
o
.
.
*
,
Pull belt away from mower,
BELT INSTALLATION Instalt new belt in reverse order of removal,
Make sure bett is in all pulley grooves and inside all belt
guides.,
,
Install mower in reverse order of removal instructions
MANDREL
PULLEY
I'll
BRAKE
I
I m,u
.............
(See Fig. 25)
Your tractor isequipped with an adjustable brake system
which is mounted on the right side of the transaxle.
if tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted,
Remove mower from tractor (See "TO REMOVE
MOWER" in this section of this manual)°
Work beet off both mandrel pulleys and idler puIleys,
o
o
u,,
TO ADJUST
The mower blade drive belt may be replaced without tool&
Park the tractor on revel surface,, Engage parking brake
BELT REMOVAL .
i ,,'qt
o
DepresscEutch/brakepedalandengageparkingbrake
Measure distance between brake operating arm and
nut "A" on brake rod.
If distance is other than 1-3f4", toosen jam nut and turn
nut "A" until distance becomes I-3/4". Retighten jam
nut against nut "A".
Roadtesttractorforproperstopping
distance as stated
above. Readjust if necessary. If stopping distance is
still greater than six (6) feet in highest gear, further
maintenance is necessary. Contact your nearest authofized service center
WITH PARKING BRAKE
"ENGAGED"
IDLER
PULLEYS
NUT "A"
JAM
NUT
OPERATING
ARM
_-_
DO NOT TOUCH THIS NUT. IF FURTHER BRAKE
MANDREL
PULLEY
ADJUSTMENT
NECESSARY, CONTACT YOUR NEAREST AUTHORIZED
CENTER/DEPARTMENT
FIG. 25
FIG. 24
23
IS
SERVICE
=,1 =
i,i
,
SERVNCE AN
TO REPLACE
(See
MOTION
DRIVE
,
J_u_= ,
,,,,, ,,,,,
.......
ADJUSTMENTS
BELT
TO ADJUST MOTION
(See Fig. 27)
Fig. 26)
Park the tractor on level surface, Engage parking brake_
For assistance, there is a belt installation guide decal on
bottom side of left footrest,
CONTROL
LEVER
The motion control lever has been preset at the factory and
adjustment should not be necessary
•
Remove mower (See 'q-O REMOVE MOWER" in this
section of this manuaL)
If for any reason the motion control fever will not hold its
position while at a selected speed, itmay be adjusted at the
friction pack located on the right side of transmission°
=
Remove upper belt keeper,
=
°
Remove belt from stationary idler and clutching idler°
Park tractor on tevel surface. Stop tractor by turning
ignition key to "OFF" position, and engage parking
brake.
•
Pull belt slack toward rear of tractor, Carefully remove
belt upwards from transmission input pulley and over
cooling fan blades.
Pull belt toward front of tractor and remove downward
from around engine pulley
•
Adjust motion control lever by tightening adjustment
iocknut one half (1/2) turn
o
NOTE: tf for any reason the effort to move the motion
control lever becomes too excessive, reverse the above
adjustment procedure by loosening locknut 1/4 to 1/2 turn.
o
Install new belt by reversing above procedure,
IMPORTANT:
MAKE SURE UPPER BELT KEEPER IS
POSITIONED PROPERLY BETWEEN LOCATOR TAB,
Road test tractor after adjustment and repeat procedure if
necessary,
ENGINE"_.._
PULLEY
CLUTCHING
_
._
,----.., _--"_'_,,L
IDLER
STATIONARY""..-
LOCATOR
TABS
1\
_"_
J _,.
_
J
_._f'
"_
UPPER BELT
KEEPER
IDLER
TRANSMISSION"
,,PUT
P,,LLE¥
r'
-
"-"
/
' }
ADJUSTMENT
LOCKNUT
FIG. 27
FIG, 26
TRANSMISSION
REMOVAL/REPLACEMENT
Should your transmission require
replacement, it should be purged
before operating the tractor, See
SION" in Operation section of this
24
removal for service or
after reinstallation and
"PURGE TRANSMISmanual.
,ll iii1,,,,__
_ ...........
SERVICE AN
ADJUSTMENTS
..................
TO ADJUST
STEERING
WHEEL
WHEEL
i
i
iii, i
ALIGNMENT
If steering wheel crossbars are not horizontal (left to right)
when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly
section of this manual
FRONT
,,,
WASHERS
RETAINING
TOE-INICAMBER
The front wheel toe-in and camber are not adjustable on
your tractor° If damage has occurred to affect the front
wheel toeqn or camber, contact your nearest authorized
service center/department.
TO REMOVE WHEEL
(See Fig. 28)
FOR REPAIRS
•
Block up axle securely
o
Remove axle cover, retaining ring and washers to allow
wheel removal (rear wheel contains a square key - Do
not !ose),
o
Repair tire and reassemble,
,
On rear wheels only: align grooves in rear wheel hub
and axle Insert square key.
f
AXLE COVER
KEY (REAR
WHEEL ONLY)
FIG. 28
Replace washers and snap retaining ring securely in
axle groove.
o
_SQUARE
Replace axle cover
NOTE: To seat tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer° Tire sealant also prevents tire dry rot and
corrosion,,
25
SERVICE
TO START ENGINE
WITH A WEAK
A
ADJUSTMENTS
BATTERY
TO REPLACE
(See Fig. 29)
CAUTION:
=
.
TO REMOVE HOOD
(See Fig. 30)
BLACK cable first from chassis and then from the fully
charged battery
RED cable last from both batteries,
"NEGATIVE"
FUSE
Replace with 30 amp automotive-type ptug-in fuse
fuse holder is located behind the dash,
Connect the other end of the BLACK cable to good
CHASSIS GROUND, away from fuel tankand battery.
(+)
AND RELAYS
Check wiring, See electrical wiring diagram in the
Repair Parts section of this manual
TO REPLACE
Connect each end of the RED cable to the POSITIVE
(+) terminal of each battery, taking care not to short
against chassis,
Connect one end of the BLACK cable to the NEGATIVE (-) terminat of fully charged battery_
"POSITIVE"
Replace bulb in holder and push bulb holder securely
back into the hole in the backside of the grill
Close hood.
=
TO REMOVE CABLES, REVERSE ORDER =
.
Loose or damaged wiring may cause your tractor to run
poorty, stop running, or prevent it from starting
TO ATTACH JUMPER CABLES -
•
Pull bulb holder out of the hole in the backside of the
griiL
INTERLOCKS
IMPORTANT:
YOUR TRACTOR IS EQUIPPED WiTH A 12
VOLT NEGATIVE
GROUNDED
SYSTEM.
THE OTHER
VEHICLE
MUST ALSO
BE A 12 VOLT
NEGATIVE
GROUNDED
SYSTEM.
DO NOT USE YOUR TRACTOR
BATTERY TO START OTHER VEHICLES.
o
Raise hood
•
°
If your battery is too weak to start the engine, it should be
rectlarged_
if "jumper cables"
are used for emergency
starting, follow this procedure:
BULB
=
Lead-acid batteries gener-
and smoking materials away from batateexptosivegases. Keep sparks, flame
teries.
Always wear eye protection
when around batteries.
HEADLIGHT
AND GRILL
Raise hood
o
°
Unsnap headlight wire connector,
Stand in front of tractor. Grasp hood at sides, tilt toward
engine and lift off of tractor,
.
To replace, reverse above procedures
HOOD
FIG. 30
26
ASSEMBLY
°
(-)
FIG. 29
The
......
i
,i,u
ilUl,,.i
i
,i
SERVUCE AN
i-ii
ACCELERATION
TO ADJUST THROTTLE
(See Fig. 31)
CONTROL
=
CABLE
The throttle control has been preset at the factory and
adjustment should notbe necessary_ Checkadjustmentas
described below before loosening cable_ If adjustment is
necessary, proceed as follows:
.
With engine not running, move throttle control lever
from slow to choke position. Slowly move lever from
choke to fast posit{on
.
Check to see if hole in throttle {ever and hole in speed
control bracket are aligned°
•
if ho{es are not aligned, {oosen cabte clamp screw and
align the holes by inserting a pencil or a 1/4" ddll bit
through both holes.
•
Putl throttle cab{e up to remove slack and tighten cable
clamp screw.. Remove alignment pencil or drill bit.
CARBURETOR
,,ll
,,ulu,ii
ADJUSTMENTS
ENGINE
TO ADJUST
,,i,,ll
TEST -
Move throttle controlleverfrom
slow to fast position,
If
engine hesitates or dies, turn idle fuel adjusting needle
out (counterclockwise)
1/8 turn.
Repeat
test and
continue to adjust, if necessary,
until engine accelerates smoothly..
High speed stop is factory
damage may result.
adjusted
Do not adjust
IMPORTANT:
NEVER TAMPER
WLTH THE ENGINE
GOVERNOR,
WHICH IS FACTORY SET FOR PROPER
ENGINE SPEED. OVERSPEEDING
THE ENGINE ABOVE
THE FACTORY
HIGH
SPEED
SETTING
CAN
BE
DANGEROUS
IF YOU THINK THE ENGtNE-GOVERNED
HIGH SPEED
NEEDS ADJUSTING,
CONTACT
YOUR
NEAREST
AUTHORIZED
SERVICE
CENTER/
DEPARTMENT,
WHICH HAS PROPER EQUIPMENT
AND
EXPERIENCE
TO
MAKE
ANY
NECESSARY
ADJUSTMENTS.
CLAMP
CABLE
',,,_,,,_
SC R EW _..,,_
(See Fig, 32)
The carburetor has been preset at the factory and adjustment should not be necessary_ However, minor adjustment may be required to compensate for differences in fuel,
temperature, altitude or load. If the carburetor does need
adjustment, proceed as follows:
SPEED CONTROL"-_
BRACKET
_-_._...
tn general, turning the adjusting needles in (clockwise)
decreases the supply of fuel to the engine giving a leaner
fuel/air mixture° Turning the adjusting needles out (counterclockwise) increases the suppty of fuel to the engine giving
a richer fuel/air mixture
THROTTLE
LEVER
IMPORTANT:
DAMAGE TO THE NEEDLES AND THE
SEATS iN CARBURETOR MAY RESULT IF NEEDLE iS
TURNED IN TOO TIGHT.
FIG. 31
NOTE: The carburetor on this engine is low emission it is
equipped with an idle fuel adjusting needle with a [imiter
cap, which altows some adjustment within the timits allowed
by the cap. Do not attempt to remove the limiter cap. The
limiter cap cannot be removed without breaking the adjusting
needle
o
Be sure you have a clean air filter and the throttle
control cable is adjusted properly (see above).
•
Start engine and allow to warm for five minute& Make
adjustments with engine running and shift/motion control
lever in neutral (N) position.
.
ldle speed setting - With throttle control lever in slow
position, engine should idle at 1750 RPMo If engine
idles too slow or fast, turn idle speed adjusting screw in
or out until correct idle is attained.
.
Idle fuel needle setting - With throttle control lever in
slow position, turn idle fuel adjustment needle in (clockwise) until engine begins to die and then turn out
(counterclockwise) until engine runs rough.. Turn needle
to a point midway between those two positions.
o
Recheck idle speed. Readjust if necessary.
-
IDLE SPEED
ADJUSTING
IDLE FUEL /
ADJUSTING
NEEDLE
FIG. 32
27
STORAGE
ENGINE
Immediately prepare your tractor for storage at the end of
the season or if the tractor wilf not be used for 30 days or
more,
--
FUEL SYSTEM
i
I
_
! ,_ _,
| ,_
| _
IMPORTANT:
IT IS IMPORTANT TO PREVENT GUM
DEPOSITS FROM FORMING IN ESSENTIAL FUEL
SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,
FUEL HOSE, OR TANK DURING STORAGE.
ALSO,
EXPERIENCE INDICATES THAT ALCOHOL BLENDED
FUELS (CALLED GASOHOL OR USING ETHANOL OR
METHANOL) CAN ATTRACT MOISTURE WHICH LEADS
TO SEPARATION AND FORMATION OF ACIDS DURING
STORAGE
ACIDIC GAS CAN DAMAGE THE FUEL
SYSTEM OF AN ENGINE WHILE IN STORAGE,
o
Drain the fuel tank°
CAUTION: Never store the tractor with
gasoline in the tank inside a building
where fumes may reach an open flame
or spark.
Allow the engine to cool
_efore
storing!
TRACTOR
Remove mower from tractor for winter storage.. When
mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc.. Store in a
clean, dry area.
o
Clean entire tractor (See"CLEANING" in the Customer
Responsibilities section of this manual).
•
Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments
section of this manual).
•
Lubricate as shown in the Customer Responsibilities
section of this manual..
o
Be sure that all nuts, bolts and screws are securely
fastened. Inspect moving parts for damage, breakage
and wear. Replace if necessary.
•
Touch up all rusted or chipped paint surfaces; sand
lightly before painting.
Fully charge the battery for storage.
o
After a period of time in storage, battery may require
recharging.
-
°
o
Start the engine and let it run until the fuel lines and
carburetor are empty,
.
Never use engine or carburetor cleaner products in the
fuel tank or permanent damage may occur,,
Use fresh fuel next season
,
NOTE: Fuel stabilizer is an acceptable alternative in
minimizing the formation of fuel gum deposits during storage.. Add stabilizer to gasoline in fuet tank or storage
container. Always follow the mix ratio found on stabilizer
container. Run engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach the carburetor. Do
not drain the gas tank and carburetor if using fuel stabitizer_
ENGINE
OIL
Drain oil (with engine warm) and replace with clean engine
oil. (See "ENGINE" in the Customer Responsibilities
section of this manual).
BATTERY
o
=
CYLINDERS
To help prevent corrosion and power leakage during
long periods of storage, battery cables should be
disconnected and battery cleaned thoroughly (see "TO
CLEAN BATTERY AND TERMINALS" in the Customer Responsibilities section of this manual)
After cleaning, leave cables disconnected and place
cables where they cannot come in contact with battery
terminals.
o
Remove spark plug(s).
o
Pour one ounce of oil through spark plug hole(s) into
cytinder(s)o
o
Turn ignition key to"START" position for a few seconds
to distribute oil
•
Replace with new spark plug(s)
OTHER
Be sure battery drain tube is securely attached.
.
Do not store gasoline from one season to another,
If battery is removed from tractor for storage, do not
store battery directly on concrete or damp surfaces.'
°
Replace your gasoline can if your can starts to rust,
Rust and/or dirt in your gasoline will cause problems,
•
If possible, store your tractor indoors and cover it to
give protection from dust and dirt,
.
Cover your tractor with a suitable protective cover that
does not retain moisture° Do not use plastic, Plastic
cannot breathe which allows condensation to form and
witl cause your tractor to rust,
IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE
AND EXHAUST AREAS ARE STILL WARM
28
......................
TROUBLESHOOTING
lU_1111
CAUSE
PROBLEM
Will not start
Out of fuel
Engine not "CHOKED"
Engine flooded
Bad spark plug
Dirty air filter
Dirty fuel filter,
Water in ft.tel
8
g
Loose ordamaged widng
Carburetor out of adjustment
properly
m
Engine will not turn over
Engine
start
clicks but will not
8
Engine valves out of adjustment
vibration
,
,,,
i1_,,,,,_
1,
Fill fuel tank
See "rO START ENGINE" in Operation section
Wait several minutes before attempting to start
4
5
6
7
Replace spark plug
Clean/replace air fitter
Replace fuel filter
Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter
Check afl wiring
See "To Adjust Carburetor" in Service Adjustments
section
Contact an authorized service center/department
10
8
,i,
Clean/replace air filter
Replace spark plug
Recharge or replace battery
Replace fuel filter
Drain fuel tank and refill with fresh gasoline
Check all wiring
See 'q'o Adjust Carbureto¢' in Service Adiustments
section
Contact an authorized service center/department
, i, Ul
i
=
Corroded battery terminals
Loose or damaged wiring
Faulty ignition switch
Faulty solenoid or starter
Fault,,' operator presence switch(es)
t
2
3
4
5
6
7.
8
9
Depress clutch/brake pedal
Disengage attachment clutch
Recharge or replace batten/
Replace fuse
Clean battery terminals
Check a{l wiring
Check/replace ignition switch
Check/replace solenoid or starter
Contact an authorized service center/department
Weak or dead battery
Corroded battery terminals,
Loose or damaged wiring
Fault'/solenoid
or starter,
1
2
3
4
Recharge or replace battery
Clean battery terminals
Checkall wiring
Check/replace solenoid or starter
1,,
2
3
4,
5,
6
7
8
9
Set in "Higher Cut" position/reduce speed
Adjust throttle control
,
Clean underside of mower housing
Clean/replace air fiIter
Check oil level/change oil
Clean and regap or change spark plug
Replace fuel filter,
Drain fuel tank and refiil with fresh gasoline
Drain fuel lank and carburetor, refill tank with fresh
!
2
3
4.,
Clutch/brake pedal not depressed
Attachment dutch is engaged
Weak or dead battery
Blown fuse
5
6
7
g
9
t,
2.
3,
4
i
Excessive
u
2
3
t
2
3
4.
5
6.
7
Dirty air filter
Bad spark plug
Weak ordead battery
Dirty fuel filter.
Stale or dirty fuel
,
Loose or damaged wiring.
Carburetor out of adjustment
l,
2,
3,
4
5
6
7
8
g,
i,
i,
1
2
3_
4
5
6
7
i ,u ,,n,l,lrl,
i,
8
9
Engine valves out of adjustment
ii n, lnl,n
Hard to start
UUl,
CORRECTION
1
2
3
4
5
6
7
10
n,
POINTS
.......................
ii
i
,i
lU i,,u u,n,
Cutting too much grass/too fast
Throttie in "CHOKE" position,
Build-up of grass, leaves and trash under mower
Dirty air filter
Low oil level/dirty oil,
Faulty spark plug
Dirty fuel fiiter,
State or dirty fuel
Waterin fuel
10.
1I.
12.
13
14
Spark plug wire loose
Dirty engine air screerdfins
Dirty/clogged muffler
Loose or damaged wiring
Carburetor out of adjustment,
I0
1t
12
13
14
15.
Engine vaives out of adjustment
15
1
2
Worn, bent or loose blade
Bent blade mandret.
3
Loose/damaged
1
2
3
part(s),
29
gasoline and replace fuel filter
Connect and tighten spark plug wire
Clean engine air screen/fins
Cleanlreptace muffler
Check all wiring,,
See "To Adjust Carbureto¢' in Service Adjusfments
section
Contact an authorized service center/department
Replace blade Tighten blade boIt
Replace blade mandre_
Tighten loose part(s)
Reptace damaged parts
,i,,=,,
i1,1
i ....
ii
_,
_
iii,
i........
TROUBLESHOOTING
PROBLEM
CAUSE
Engine continues to run
when operator leaves seat
with attachment clutch
1
,,,,
_
POINTS
CORRECTION
,,111,,,11
,
Faulty operator-safety
presence control system,
ii ,i
,
,
ii ,
i ,
i,
i ,
ii
Check wiring, switches and connections
tf not
correcled, contact an authorized service center/
depadment
engaged
.... i, ,,i i,iii
Poorcut-uneven
Mower blades will not
rotate
Poor grass discharge
Battery
will not charge
Loss of drive
,
Engine "backfires"
when turning engine
"OFF"
m
,,,_1
....
Worn, bent or loose blade
Mowerdeck not level
Buildup of grass, leaves, and trash under mower
Rent btada mandret
5
Clogged mower deck vent hotes from butfdup of
grass, loaves, and trash around mandrels
in clutch mechanism
1
2.
Replace blade Tighten blade bolt.
Level mower deck.
3
4
5,
Glean underside of mower housing,
Replace blade mandrel
Clean around mandrels to open vent holes
1
Obstruction
1
Remove obstruction
2
3
4
Worn/damaged mower drive belt
Frozen idler pulley
Frozen blade mandrel
2
3,
4
Replace mower drive belt
Replace Idiot pulley
Replace blade mandrel
t,
2,
3
4
Engine speed too slow
Travel speed too fast
Wet grass
Mower deck not level
1
2
3
4
Place throttle conlrol in "FAST" position
Shift to slower speed
Allow grass to dry before mowing
Level mower deck
5
6
7
8
9
t0
11
Headllght(e) not working
(if so equipped)
,
1
2
3
4
Low/uneven tire air pressure
Worn, bent or loose biade
Buildup of grass, leaves and trash under mower
Mower drive bett worn
Blades improperly installed
Improper blades used
Clogged mower deck vent holes from buttdup of
grass, leaves, and trash around mandrels
6.
6
7
8
9
10
11
Check tires for proper air pressure
Replace/sharpen blade Tighten blade bolt.
Clean underside of mower housing
Replace mower drive belt
Reinstall blades sharp edge down
Replace with blades listed tn this manual
Clean around mandrels to open vent holes..
1
Switch is "OFF"
1
Turn switch "ON"
2
3
4
5
Bulb(s) burned out
Faulty light switch
Loose or damaged wiring
Blown fuse
2
3
4
5
Replace bulb(s)
CheckJreplace light switch
Check wiring and connections
Replace fuse
1
2
Bad battery cell(s)
Poor cable connections
1
2
Replace battery
Check/clean all connections.
3.
4.
Faulty regt_lator (if so equipped)
Faulty alternator
3
4
Replace regulator
Replace alternator
1
2
3
Freewheel control }n "disengaged" position
Motion drive belt worn, damaged, or broken
Air trapped in transmission during shipment
or servicing
t
2
3
Place freewheel control in "engaged" position
Replace motion drive belt
Purge transmission
----ram
1
"
Engine throttle controt not set at "St.OW"
position for 30 seconds before stopping engine
3O
II II1'11 II
,11 ,i
1
Move throttle control to "SLOW" position and allow
to idle for 30 seconds before stopping engine
TRACTOR
- - MODEL
NUMBER
917.259592
SCHEMATIC
RE0 OIIIo
"111
SOLENOID
BATTERY
RED
C_:)
FUSE 30 AMP
STARTER
SPARK PLUG
IGNITION
UNIT
28 VOLTS AC MSN, @ 3800 RPM
(CHARGING SYSTEM DISCONNECTED)
CHARGING SYSTEM OUTPUT
3 AMP DC @ 3600 RPM
DIODE
I ALTERNATOR
LIGHTING SYSTEM OUTPUT&_
5 AMP
AC
@ 3800
RPM
]
(
ECCB
ECC]3 13CC_
IGNITION
SWITCH
POSITION
CIRCUIT
OFF
RUN/LIGHT
G +M +L
B+ L
RUN
B+ L
"MAKE"
NONE
A+Y
L ......
NONE
START
_;L;'S No.E1
NOTE
YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM
THE UGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE
BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WiLL DIM. AS THE ENGINE 1S
SPEEDED UP, THE LIGHTS
WILL BECOME THEIR BRIGHTEST,
I
"_ 14 VOLTS
AC
M!N
.........
@ 3600
j
RPM
(LIGHTS
OFF)
BROWN
HEADLIGHTS
RELAY
@
NON-REMOVABLE
CONNECTIONS
O
REMOVABLE
CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING
31
{
p--_f_)
GAP
J
"_
(2 PLUGS ON
TWIN CYL, ENGINES)
/,_
REPAIR PARTS
TRACTOR
- - MODEL
NUMBER
917.259592
ELECTRICAL
26
0
19
20
25
\
I
/
16
!
I
t
f
31
/
/
/
I
I
I
I
52
29
I
I
I
i
32
REPAIR PARTS
TRACTOR
- - MODEL
NUMBER
917.259592
ELECTRICAL
KEY
NOo
PART
NO.
1
2
3
4
6
7
8
9
t0
1!
12
16
19
20
21
144926
74760412
STD55!025
STD551125
STD541025
7697J
7603J
109596X
'145211
150109
145769
161343
STD551125
73350400
136850
22
24
25
4152J
146136
146148
26
28
29
30
31
32
33
40
4't
42
43
44
45
55
70
8!
88
108824X
145491
160784
140301
124211X
141226
109310X
161438
71110408
131563
145673
73640400
12t433X
17490508
142621
109748X
161366
NOTE:
DESCRIPTION
Battery 12 Volt 30 Amp
Bolt, Hex Head 1/4-20 unc x 3/4
Washer
Washer
Nut
Tube, Plastic, 46"
Tray, Battery
Clamp, Hose
Bolt BTR FRT 1-4-20 x 7.5
Holddown Battery
Nut, Push Nylon 1/4 Bat. FrL
Switch Interlock N. OPN. 1 N. OPN
Washer, Lock
Nut, Hex, Jam 1/4-20 UNC
Harness, Light Socket
(Includes 4152J)
Bulb, Light
Cable, Battery, 6 Gauge, Red, 24"
Cable, Battery, 6 Gauge, Red, W/
16 Wir 22"
Fuse, 30 Amp
Cable, Ground, 6 Gauge, Black, 2I"
Switch, Plunger Normal OP OIive
Switch, Ignition
Nut, Ignition
Cover, Key Switch
Key, Ignition
Harness, ignition
Bolt, Hex Head, Fin. 1/4-20 x 1/2
Cover, Terminal, Red
Solenoid
Nut Keps Blk Hex 1/4-20 UNC
Ammeter Rectangular 16 Amp
Screw, Thdrol 5/16-18 x 1/2
Harness Engine
Relay Assembly
Harness Engine
All component dimensions given in U.S inches
1 inch = 25.4 mm
33
REPAIR PARTS
TRACTOR
CHASSIS
- - MODEL NUMBER
917.259592
AND ENCLOSURES
3O
\
17
6
\-V
36
36
26
25
47
28
26
121
122
31
44
90
123
t25
71
66
115
117
64
114
86
140
1
26
114
117
3
33
t0
26
34
REPAIR PARTS
TRACTOR
CHASSIS
- - MODEL
NUMBER
917.259592
AND ENCLOSURES
KEY
NOo
1
2
3
6
8
9
10
ll
I3
17
24
25
26
28
29
30
31
33
34
35
36
37
38
39
44
47
50
59
64
66
73
86
87
90
114
115
117
118
1 19
120
!21
122
123
124
125
140
145
- _
PART
NO.
159530
140356
I7490612
155923
126471X
145203
72140608
145218
145217
136673X558
STD523710
19131312
STD541437
136373X428
136374
140002X558
137113
145244X558
145243X558
STD533707
108067X
17490508
139886
t39887
140675
105531X
137304
110436X
150272
156276X012
17580408
136670X558
136671X558
STD551025
145349
121794X
144283
145595
19092016
137271
137269
137270
157105
157107
74180412
158418
156524
5479J
NOTE:
DESCRIPTION
Chassis
Drawbar
Screw, Thdrol. 3/8-16 x 3/4 Type TT
Saddle
Clip, Fuel Line
Dash, Plastic
Bolt, Carriage 3/8-16 x I
Panel, Dash, LH
Panel, Dash; RH
Hood Assembly
Bolt
Washer 13/32 x 13/I6 x 12 Gauge
Nut
Grill
Lens, Bar, Clear
Fender
Bracket Assembly, Fender
Footrest, LH
Footrest, RH
Bolt
Nut, Pal
Screw, Thdroi 5/16-18 TYT
Bracket Assembly, Pivot, LH
Bracket Assembly, Pivot, RH
Fender Strap
Nut, Push, Nylon
Rod, Support Hood
Bushing, Snap, Split
Dash, Lower
Plate, Dash
Screw Tap Tite 1/4-20 x 1/2
Panel Assembly, RH
Panel AssembLy, LH
Washer 17/64
Bracket, Support, Dash
Cover, Access
Washer Serrated Disk 13/32 x 1
Bracket, Clutch Mech SRS YT 95
Washer 9/32 x 1-1/4 x 16 Ga..
Rivet, Ratchet, Female
Washer, Nylon
Rivet, Rachet, Male
Bracket Assembly, Pivot, Hood LH
Bracket Assembly, Pivot, Hood RH
Screw, Machine 1/4-20 x 3/4
Bracket SuspensionFront
Rod Pivot Chassis/Hood
Plug, Btn Blk 359 Diao
All component dimensions
1 inch = 25.4 mm
35
given in U_S inches
FtEPARR PARTS
TRACTOR
= - MODEL
NUMBER
917.259592
DRIVE
121
61
64
65
)/48
4'I/%_
42---'_
81
118
4o---_
26
10
_42
I
61
,/
87
2'i
97
/
19
?6 35
53
30
98
61
16
84100
27
9
77
24
22
55
26
106
105
i00
78
36
REPAgR PARTS
TRACTOR
- - MODEL
NUMBER
917.259592
DRIVE
KEY
NO.
PART
NO,
150071
2
3
8
10
15
16
18
19
21
22
24
25
26
27
28
29
30
32
34
35
36
37
38
39
40
41
42
47
48
49
50
51
52
53
55
56
57
59
6I
62
142431
143995
141002
76020416
74490544
73800500
74780616
73800600
130564
145627
73350600
106888X
19131316
76020412
145204
124236X
130807
74760512
155071
120183X
19211616
1572H
123674X
74760644
4470J
154777
19131312
127783
154604
123205X
74760624
73680600
73680500
1057t0X
105709X
74760620
140294
140312
17490612
8883R
KEY
NO,
DESCRIPTION
Transaxle (See Breakdown) Hydro
Gr Model 310-0650
Spring, Return, Brake
Pulley, Transaxle
Rod Shift Hydro LT
Pin Cotter 1/8 x I CAD
Bolt Hex Flghd 5/16-18 Gr. 5
Nut Lock Hex Wttns. 5/16-18 Unc
Bolt Fin Hex 3/8-16 Unc x 1 Gro 5
Nut Lock Hex Wt_Vsh 3/8-16 Unc
Knob, Deluxe 1/2-13
Rod, Brake Hydro
Nut, Hex Jam 3/8-16 Unc
Spring, Brake Rod
Washer
Pin Cotter 1/8 x 3/4 CAD.
Rod, Parking Brake
Cap, Parking Brake
Bracket, Transaxle
BoltHexHd
5/16-18Uncx3/4
Shaft, Foot Pedal
Bearing, Nylon
Washer
Pin, Roll
Pulley, Idler, Flat
Bolt
Spacer, Split
Keeper, Belt Idler
Washer 13/32 x 13/16 x 12 Gauge
Putley, Idler, V-Groove
Bellcrank Assembly
Retainer, Belt
Bolt
Nut Crownlock 3/8-16 UNC
Nut, Crownfock 5/16-18 Unc
Link, Clutch
Spring, Return, Clutch
Boft Hex 3/8-16 x 1-1/4
V-Belt, Ground Drive
Keeper, Center Span
Screw ThdroL 3/8d6 x 3/4 Ty. TT
Cover, Pedal
63
64
65
66
69
70
71
72
73
74
75
76
77
78
81
82
83
84
86
87
88
89
91
92
93
94
95
96
97
98
100
102
103
104
105
106
116
118
12t
PART
NO.
140186
71170764
STD551143
154778
142432
134683
140158
I91320'12
156347
121199X
121749X
12000001
123583X
121748X
156046
123782X
19171216
140548
71208
19212016
12000008
151146
74780536
74780524
142564
140462
144643
4497H
140469
73510600
19111216
141322
73940800
140156
71070516
74780520
72110610
154774
154419
DESCRIPTION
Pulley, Engine
Bolt Hex
Washer
Keeper Belt Engine
Screw
Keeper Belt Engine
,,
Strap Torque Lh Hydro 18/20 T
Washer 13/32 x 1-1/4 x 12 Gauge
Strap Torque Rh Hydro 18/20" T
Spacer, Split
Washer 25/32 x 1-1/4 x 16 Gauge
E-Ring
Key, Square
Washer 25/32 x 1-5/8 x 16 Gauge
Shaft Asm Cross Hydro 20" Tires
Spring Torsion T/A
Washer 17/32 x 3/4 x 16 Ga.,
Rod, Tie Hydro 20" Tires
Bushing Rod Strig.. 629/632 ID
Washer 21/32 x 1-1/4 216 G&
Ring Klip #5304-62
Console, Shift
Bolt Fin Hex 5/16q8 x 2-1/4
Bolt Fin Hex 5/6-18 Unc x 1-1/2
Line Fuel Hydro 4"
Fan, Hydro 7"
Control Bypass Hydro 20" Tires
Retainer Spring !" Zinc/Cad
Keeper Bolt Rh Hydro 0750. 18/20"
Nut Keps Hex 3/8-16 Unc
Washer 11/32 x 3/4 x t6 Ga.
Washer Be/ivifle .501D x 1o50D
Nut Hex Jam Toplock l/4-20 Unf
Arm, Control Hydro
Screw Cap Hex 5/16 x 18 x 1
Bolt Fin Hex 5/16_18 Unc x 1-1/4
Bolt Rdhd Sq Neck 3/8-16 x 1,.25
Spacer BeIIcrank
Nyliner Clutching STL
NOTE: All component dimensions given in U.S inches
1 inch = 25,,4 mm
37
REPAmR PARTS
TRACTOR
STEERING
- - MODEL NUMBER
917.259592
ASSEMBLY
49
53
4s_
3O
62
67
70
13
69
11
\
\
32
\
\
\
43
\
53
J
t
/
l
I
38
!
1
REPAIR PARTS
TRACTOR
STEERING
- - MODEL
NUMBER
917.259592
ASSEMBLY
KEY
NO,
PART
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
15
17
18
19
20
22
23
25
26
27
28
29
30
31
32
36
37
38
39
40
41
42
43
45
46
47
48
49
52
53
62
65
66
67
68
69
70
T21472X
154427
156483
157473
6266H
121748X
19272016
12000029
3366R
156436
STD551137
STD541350
154779
73901000
156543'
57079
I24035X
126684X
71200410
127501
154406
126847X
136874
19131416
17490612
STD561210
138171
130465
145207
152927
126805X
100712K
STD541537
100711L
140216
t21749X
106933X
12t232X
6855M
146841
131291
106451X
73680600
156595
154780
154404
74781044
154429
160367
74780636
DESCRIPTION
Steering Wheel
Front Axle Assembly
Spindle Assembly, L.H.
Spindle Assembly, RH.
Bearing, Race, Thrust, Hardened
Washer 25/32 x 1-5/8 x 16 Gauge
Washer 27/32 x 1-1/4 x 16 Gauge
Ring, Klip
Bearing, Steering Column
Link, Drag
Washer, Lock
Nut Hex Jam Toplock l/2-20 UNF
Bearing, Axle
Nut, Lock, Flange 5/8-11 UNC
Shaft Assembly, Steering
Washer, Thrust .515 x 750 x .033
Support, Shaft
Washer, Shim 1/4 x 5/8 x .062
Screw Hex Socket 1/4-20 x 5/8
Pittman Shaft Assembly
Bracket, Steering
Bushing, Link, Drag
Gear, Sector
Washer 13/32 x 7/8 x 16 Gauge
Screw, Thd, Roll. 3/8-16 x 3/4
Pin
Bracket, PVT Man. CL LVR V2 Sears
Rod, Tie
Bushing, Steering
Screw
Insert, Steering Wheel
Washer 53 x 225 x .160
Nut Lock Center 3/8-24 UNF
Adaptor, Steering Wheel
Boot, Steering Dash P/L Mtl BIk
Washer 25/32 x 1.-1/4 x 16 Gauge
Knob, Rd
Cap, Spindle
Fitting Grease
Lever, Asm Clutc q MWR SRS
Link, Clutch, w!Nibs 5.688 Zinc
Bolt, Shoulder 3/8-16 UNC Gr.. 2
Nut, Crownlock 3/8-16 UNC
Kit, Steering Assembly, Service
Spacer Axle
Bearing Arm Pittman
Bolt Fin Hex 5/8-11 unc x 2-3/4
Brace Axle
Spacer, Brace, Axle
Bolt, Fin, Hex 3/8-16 UNC x 2-1/4
NOTE: All component dimensions given in U_S, inches
1 inch = 254 mm
39
REPAnR PARTS
TRACTOR
-- MODEL
NUMBER
917.259592
SEAT ASSEMBLY
10
KEY
NO,
PART
NO.
1 140123
2 140551
5 145006
6 STD541437
7 124181X
10 155925
11 120068X
12 121246X
13 121248X
14, 72050411
15 134300
16 121250X
DESCRIPTION
Seat
Bracket, Pivot, Seat
Clip, Push-in Hinged
Nut
Spring, Seat
Pan, Seat
Knob, Seat
Bracket, Switch Mounting
Bushing, Snap
Bolt, Carriage 1/4-20 x 1-3/8
Spacer, Split ,28 x _88
Spring
KEY
NO.
PART
NO.
17
18
2I
22
24
25
27
28
123976X
124238X
153236
STD541431
19171912
127018X
17490608
150176
DESCRIPTION
Locknut, Flange t/4 Grade 5
Cap, Spring Seat
Bolt, Shoulder 5/16-18 UNC
Nut
Washer 17/32 x 1-3/16 x 12 Gauge
Bolt, Shoulder 5/16-18 x .62
Screw, Thdrot 3/8-16 x t/2 TY-TT
Bolt 5/16-18 UNC x 3/4 w/Sems
NOTE: AIl component dimensions given in U.S. inches
1 inch = 25°4 mm
4O
REPAnR PARTS
TRACTOR
- - MODEL
NUMBER
917.259592
DECALS
20
I5
6
3
18
7
7
25
18
4
10
9
12
13
26
21
26
KEY
NO,
PART
NOo
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
140837
12-113-55
160286
160287
142341
133644
142241
156787
146709
156439
4900J
146046
147138
160396
149918
WHEELS
8
KEY
NOo
DESCRIPTION
Decal,
Decai,
Decal,
Decal,
Decal,
Decai,
Decal,
Decal,
Decal,
Decal,
Decal,
Decal,
Decal,
Decal,
Decal,
Saddle Parking Brake
HP Engine
Hood, RH.
Hood, LH.
Drawbar Cntrl Mvt Hyd Lt
Customer Maintenance
Side Panel, Kohler
Mower, EZ3
Fender, Craftsman
Caution, English
Clutch/Brake, English
V-Belt Drive Schematic
Chassis, 42"
V-Belt Schematic
Fend Auto Trans
18
19
20
21
22
23
25
26
27
__
_---=
PART
NO,
151708
150333
146710
138047
138048
149516
151400
106202X
156835
145246
145247
13831t
161423
161424
KEY
NO.
& TIRES
PART
NO,
5
6
7
8
9
10
106732X427
278H
9040H
t06108X427
122082X
7152J
11
--
104757X
144334
NOTE:
41
DESCRIPTION
Decal, Ins. Hood
Decal, Cap Cnsmr Help Line Srs
Decal, Insert Strg Std Auto USA
Decal, Battery Diehard Sears
Decat, Panel Side Diehard Sears
Decai, Battery Dangr/Psn Srs. Eng
Decal, GrilleLT tPC Sears
Reflector, Tail, Light Red/Amber
Decal, Dash Inst Oper English
Pad Footrest Rbr Sq Craftsman
Fastener, Pop In Footrest
Decal, Lift Handle
Owners Manual, English
Owner's Manual, Spanish
DESCRIPTION
Valve Cap, Tire
Stem, Valve
Tire, Front
Tube, Front Tire
(Not Provided, Service Item Only)
Rim, Front
Fitting, Grease (Front Wheel Only)
Bearing, Flange (Front Wheel Only)
Rim, Rear
Tire, Rear
Tube, Rear Tire
(Not Provided, Service Item Oniy)
Cap, Axle
Sealant, Tire (10 oz. Tube)
All component dimensions given in U. S. inches
1 inch = 2&4 mm
REPAMR PARTS
TRACTOR--
MODEL
NUMBER
917.259592
ENGINE
80
#
14
4
79
32
31
33
37
39
40
29
41
23
OPTIONAL
EQUIPMENT
Spark Arrester
42
REPAIR PARTS
TRACTOR
- - MODEL
NUMBER
917.259592
ENGINE
KEY
NO,
1
2
PART
NO.
134265
17720410
4
14
15
16
23
29
31
32
33
34
35
37
38
137350
13280328
13200300
STD551231
156123
137180
151346
152334
123487X
106082X
17490512
8543R
......
39
40
41
62
77
79
80
81
109227X
3645J
139277
STD551131
19101216
M740108025
74760508
128861
DESCRIP_ON
Control, Throttle
Screw, Hex Head, Thread Cutting
1/4_20 x 5/8
Engine (See Breakdown) Koht Model
No. CV15S-PS 41565
Muffler
Nipple, Pipe 3/8 NPT x 3ol/2
Elbow, Standard 90 °, 3/8q8 NPT
Washer
Shield, Browning
Arrestor, Spark
Tank, Fuel
Cap Assembly, Fuel Tank
Clamp, Hose
Pad, Spacer 1 x 1 x 1 Blk
Screw, Thdrol 5/16-18 x 3/4
Line, Fuel
Plug, Oil Drain
(Order From Engine Manufacturer)
Pad, Idler 1,75 x _75 x ..06
Bushing
Stem, Tank Fuel
Washer, Lock
Washer 5/16 x 3/4 x 16 Ga,
Bolt Hex
Bolt Hex Hd 5/16_18 UNC x 1/2
Nut Flange 1/4-20 UNC Starter Nut
NOTE: All component dimensions given in US, inches
1 inch = 25.4 mm
43
FIEPAJR PARTS
TRACTOR
MOWER
- - MODEL
NUMBER
917.259592
LIFT
7
41
5
37
49
38
4O
6
6
5
4
12
'13
19
13
2O
15
161718
2O
\
15
32
44
20
REPAIR PARTS
TRACTOR
MOWER
- - MODEL
NUMBER
917.259592
LIFT
KEY
NO.
PART
NO,
1
2
3
4
5
6
7
8
11
12
13
15
16
17
18
19
20
23
24
25
26
27
28
29
30
31
32
36
37
38
40
41
49
50
159461
159476
138284
12000002
19211621
120183X
125631X
122385X
139865
139866
STD624008
127218
73350800
130171
73800800
139868
STD824008
110807X
19131016
137150
76020308
137167
73350600
138057
150233
140302
73540500
155097
123935X
17490512
19112410
123934X
145212
110452X
NOTE:
DESCRIPTION
Wire Asm,, inner w/plunger
Shaft Asm Lift
Pin Groove
E Ring #5133-62
Washer 21/32 X t X 21 Ga
Bearing Nylon
Grip Handle Fluted
Button, Plunger
Link Lift Lh
Link Lift Rh
Retainer Spring
Link Front
Nut Jam Hex 1/2-13 Unc
Trunnion Blk Zinc
Nut Lock WiWsh 1/2-t3 Unc
Arm Suspension Rear
Spring Retainer
Nut Special
Washer 13/32 X 5/8 X 16 Ga
Spring"
Pin Cotter 3/32 x 1/2
Rod Adjust Lift
Nut Hex ,]am 3/8-16 Unc
Knob Infinite 3/8-16 Unc Black
Trunnion Inf Height
Bearing PvL Lift Spherical
Nut, Crownlock 3/8-24
Pointer, Height Indicator
Plug, Hole
Screw Thdrol 5/16-18 x 3/4
Washer 11/32 x 1-1/2 x 10 Gauge
Scale, Height indicator
Nut Hex Flange Lock
Nut Push Phos & Oil
All component dimensions
1 inch = 25.4 mm
45
given in U.S. inches
REPAIR PARTS
TRACTOR
MOWER
- - MODEL
NUMBER
917.259592
DECK
76
77
74
105
102
52
34
106
32
30
i
-21
\
21
22
23
24
25
\
2
26
27
16
46
REPAIR PARTS
TRACTOR
MOWER
- - MODEL
NUMBER
917.259592
DECK
KEY
NO,
PART
NO.
1
2
3
4
5
6
8
9
10
1t
12
13
144393
STD533107
138017
13844O
STD624008
130832
850857
STD551137
140296
134149
129895
137645
14
15
16
17
18
19
20
2I
22
23
24
25
26
27
28
29
30
3t
32
33
34
35
36
37
40
41
43
44
45
46
48
49
50
51
52
53
54
55
56
128774
110485X
140329
72110610
72140505
132827
136888
STD541431
134753
131267
105304X
123713X
110452X
130968
19111016
131491
138776
129963
129861
137266
STD533717
133835
131494
19131316
STD541437
'133551
140083
140088
STD624003
137729
133944
133940
131340
STD541410
139888
131845X900
133943
140084
122052X
DESCRIPTION
Mower Housing
Bott
Bracket Assembly,Sway Bar, Front
Bracket Assembly, Sway Bar
Retainer Spring
Arm, Suspension, Rear
Bolt, Hex 3/8-24 x 1 25 Grade 8
Washer, Lock
Washer, Hardened
Blade, Mulching
Bearing, Bali
Shaft Assembly, Mandrel, Vented
(Includes Key Number 6).
Housing, Mandrel, Vented
Bearing, Ball, Mandrel
Stripper, Vented Mower Deck
Bolt, Carriage 3/8.16 x 1-1/4
Bolt, Carriage 5/16-18 x 5/8
Bott, Shoulder
Baffle, Vortex
Nut Crowntock 5/16-18 UNC
Stiffener Bracket
Bracket, Deflector
Cap, Sleeve
Spring, Torsion, Deflector
Nut, Push
Shield, Deflector
Washer 11/32 x 5/8 x 16 Gauge
Rod, Hinge
Screw Thdrol Hex Head Zinc Mwr
Washer, Spacer
Putiey, Mandrel
Nut, Toplock, Flanged
Bolt
Fastner, Christmas Tree
Pulley, Idler, Flat
Washer 13/32 x 13/16 x 16 Gauge
Nut Crownlock 3/8-16 UNC
Rod, Pivot, wffh Nibs
Rod, Clutch, Secondary, with N;bs
Guard, Mandrel, L..Ho
Retainer
Screw, Thd. Roll 1/4_20 x 5/8
Washer, Hardened
Roller Assembly, Cam Follower
Bott, Shoulder #10-24 Grade 5
Locknut
Bolt, Shoulder 5/16-18 UNC
Arm Assembly, Pad, Brake
Washer, Hardened
Arm, Idler
Spacer, Retainer
KEY
NO.
PART
NO.
58
59
67
66
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
92
101
102
103
104
105
106
111
112
113
114
115
116
117
118
119
121
128
129
130
13t
132
140086
141043
149846
144200
142427
131870
127847
121748X
12000029
128903
127845
154809
127498
153701
73350600
142028
120958X
156084
72140618
STD541437
136420
71161010
19061216
STD551110
130758
2029J
155197
155198
17490512
73510500
72110504
137644
133957
73930600
19121414
143723
153390
19131312
STD523710
STD5337t0
19132203
--
130794
--
145411
DESCRIPTION
Spring, Torsion Brakes
Guard, TUV tdier
Knob Custom Oval
V-Belt
Rod, Clutch, Primary, with Nibs
Spring, Return
Arm, Clutch, Secondary
Washer 25/32 x 1-5/8 x 16 Gauge
Ring, Ktip
Bolt, Shoulder 3/8-16 UNC x 1_44
Keeper, Spring
Lever Asm Clutch Pri Ptm STLT
Bushing, Large, Brass
Spring, Mower Clutch
Nut, Hex Jam 3/8-16 Unc
Trunnion, Adj.
Washer Sintered
Keeper Belt Idler
Bolt Carriage 3/8o16 x 2-1/4
Nut
Mulcher Cover
Screw
Washer #10
Washer, Lock
Latch Assembfy, Bagger
Nut, Weld
Bracket, Gauge, Wheel L.H
Bracket, Gauge, Wheel RH..
Screw Thdrol 5/16-18 x 3/4
Nut, Hex, Keps 5/16-t8 UNC
Bolt, Carriage 5/16 UNC x 1/2
Bolt, Shoulder
Wheel, Gauge
Nut, Centerlock 3/8q6
Washer 3/8 x 7/8 x 14 Gauge
Bracket
Washer Felt
Washer 13/32 x 13/'16 x 12 Ga.
Bolt, Fin Hex 3/8-'16 UNC x t Gr. 5
Bolt, RDHD SQNK 3/8-16 UNC x 1
Spacer Washer 13/32 LD. x 1-3/8
O,D_ x 1/4
Martdrel Assembly (includes Key
Numbers 8-10, 12-15, 31 and 32)
Mower Deck, Complete (Standard
Deck, Order Separately Mulcher
Plate and Gauge Wheel
Components, Key Nos 101-106
and 111-121 )
NOTE: All component dimensions given in LJ.S..inches
1 inch = 25.4 mm
47
REPAIR PARTS
TRACTOR
HYDRO GEAR
TRANSAXLE
- - MODEL
- MODEL
NUMBER
NUMBER
917.259592
310-0650
58
34
I39
29
28
59
91
26
23
90
53
52
44
17
15
62
14
90
52
91
4
5
35
113
48
REPAIR PARTS
TRACTOR
HYDRO GEAR
KEY PART
NO. NO.
!
2
3
4
5
6
7
8
9
13
14
15
17
18
19
23
24
25
26
27
28
29
30
34
35
36
37
38
39
40
41
142930
142931
142932
142928
142933
142934
142935
150771
142937
142938
142939
142940
142941
150772
150773
142944
142945
142946
150774
142948
142949
142950
150787
142951
142952
142953
142954
142955
I50777
150778
142958
TRANSAXLE
- - MODEL NUMBER
- MODEL NUMBER
917.259592
310-0650
DESCRIPTION
Housing, Lower
Assembly, Upper Housing
Seal, Lip
Ring, Wire Retaining
Ring Retaining
Bearing, Shaft Bal
Bearing, Cradle
Bearing, Thrust 30 x 52 x 13
Swashplate, Variable
Block, Cylinder Assembly
Arm, Trunnion
Seat, Lip
Guide, Slot
Shaft, Motor
Bearing, Thrust 42 x 68 x 16
Block, Cylinder Assembly
Seal, Lip 10 x 25 x 7
Actuator, Bypass
Center Section Assembly Kit
Seal, Lip 26 x 42 x 8
Ring, Retaining
Washer 28 x 35 x 1
Plate, Bypass
Oil Filter Element
Arm, Bypass
Ring, Retaining
Arm, Actuating
Pin, Actuating
Bolt 5/16-24 x 1-3/4
Locknut, Hex 5/16-24 UNJC
Brake Rotor/Stator Kit
KEY PART
NO. NO.
DESCRIPTION
43
44
52
53
56
58
59
62
63
64
68
69
83
85
88
89
90
91
92
93
113
t14
119
134
135
139
140
Washer 7/16 x 7/8 x °060
Differential Assembly
Washer 3/4 x 1o5 x,I3
Seal ,75 x 1 25 x 4250
Shaft, Input
Bolt 1/4-20 x 1.38
Pin .50D x.43 ID x.750
Arm, Control
Puck, Dampener
Set Screw
Spring
Stud 5/'16-24
Jackshaft Assembly
Jackshaft
Screw, Cap
Washer 7/16 x 1 x 1/2
Sleeve Bearing
Seal, Wiper
Spring, Block
Washer, Block Thrust
Cap, Vent Assembly
Fitting, O-Ring Assembly
Spacer
Nut, Castle 5/16-24
Pin, Cotter
Spring, Compression
Nut, Hex 5/16-24
142884
t50829
142991
142961
142963
142964
142965
142966
142967
142920
142969
144610
142971
150806
142973
142974
142975
142976
142977
142978
142917
1429'18
142980
144607
144608
150775
150776
NOTE:
49
All component dimensions
1 inch = 25.4 mm
given in UoS. inches
REPAIR PARTS
TRACTOR
KOHLER
ENGINE
- MODEL
- - MODEL
NUMBER
NUMBER
917.259592
CV15S, TYPE NUMBER
PS-41565
AIR iNTAKEj
8
14
@----6
__
E.G,.E
CO.T.O.,S,
I
10
2
3
/
O"A"_SHAFT
I
EXHAUST
I
_1
5O
_4
REPARR PARTS
TRACTOR
KOHLER
ENGINE
- MODEL
- - MODEL
NUMBER
NUMBER
CV15S, TYPE NUMBER
1
2
3
4
5
6
7
8
9
10
25-341_02
12-096-24
12-083-08
12-100-01
X-25-63
12-313-04
12-083-05
12-072-03
12-086-01
12-094-12
!1
!2-041-02
KEY PART
NO. NO.
DESCRIPTION
Knob, Air Cleaner Cover
Cover, Air Cleaner
Precleaner Element
Wing Nut
Washer, Ptain 1/4
Grommet
Element, Air Cleaner (Includes #6)
Stud, M6 X 1.0 X 75
Screw, #10 Hi-Lo Thread Forming
Base, Air Cleaner
(includes Key Numbers 9 and 10)
Gasket, Air Cleaner
1
2
3
4
5
NOT ILLUSTRATED
- - 12-113-53
Decal, Air Cleaner
CRANKSHAFT
KEY PART
NO. NO.
l
2
12-014-37
12.139-01
M-0545010
2
3
4
6
7
8
9
I0
11
12
'13
t4
15
24-468-10
12-146-07
M-0645020
24-096-05
12-027-32
12-096_28
12-141o01
25-154-02
M-0545020
t2-063_05
M-0645016
12-063-08
12-063-01
12-079-07
12-237-01
M-0664020
M-0545016
12-536-09
6
7
8
9
10
11
12
M-0443020
SM-0443025
12-089-11
12-089-23
12-089-24
M-0641060
SM-0642025
!3
14
15
!6
12-090-05
25-'158-11
12-079-01
25q58-08
DESCRIPTION
EXHAUST
Crankshaft
Plug, Cup
KEY PART
NO. NO.
1
2
3
4
5
6
BLOWER HOUSING AND BAFFLES
KEY PART
NO, NO.
PS-41565
ENGINE CONTROLS
AIR INTAKE
KEY PART
NO. NO.
917.259592
DESCRIPTION
Screw, Flex Flange
M5 x 0.8 x 10 (13)
Washer, Plain 1/4
Plate, Blower Housing
Screw, Hex Flange M6 x 1.0 x 20
Cover, Pinion
Housing, Blower
Cover
Ring, Retainer (2)
Clip, Mounting (3)
Screw, Hex Flange M5 x .8 x 20 (3)
Baffle, Intake Side
Screw, Hex flange M6 x 1_0 x 16 (2)
Baffle, Cylinder Head
Baffle, Cylinder
M-0829033
t2-041-03
M-0841080
12-126-11
12-445-06
M-0645025
DESCRIPTION
Linkage, Choke
Clamp, Cable
Screw (2), Locked Socket
Screw, Hex Flange M5 x .8 x 16
Control, Speed Assembly (includes
Key Numbers 6 through 9)
Screw, Pan Head M4 x 0.7 x 20
Screw, Pan Head M4 x 0.7 x 25
Spring, Choke Adjust
Spring, Choke Return
Spring, Governor
Nut, Hex Flange M6 x 1.0
Screw, Hex Flange
M6 x 1.0 x 25
Lever, Governor'
Bushing, Throttle Linkage
Linkage, Throttle
Bushing, Linkage Retaining
DESCRIPTION
Stud M8 x 1.25 x 33 (2)
Gasket, Exhaust Manlfo d
Nut, Hex Flange M8 x 1.25 (2)
Bracket, Muffler
Strap, Lifting
Screw, Hex Flange
M6 x 1.0 x 25 (2)
NOT ILLUSTRATED
KEY PART
NO. NO.
---
12-522-18
12-755-59
RPM Settings:
RPM Settings
DESCRIPTION
Short Block
Gasket Set
Low Speed: 1500-2000
High Speed: 3200-3400
NOTE: All component dimensions given in U.S. inches
1 inch = 25A mm
NOT ILLUSTRATED
- - 12-113-55
Decal, Horsepower
51
REPAIR PARTS
TRACTOR
KOHLER
ENGINE
- MODEL
- - MODEL NUMBER
NUMBER
CV15S,
917.259592
TYPE NUMBER
PS-41565
"FUEL
"STEM
I
21
25
\
/
11-- @
--
24--
20
11-_--19
15--
/9
7
lO
16
/4
3
#/#/.2
@---1
= =
i, =n
CYLINDER
HEAD,
VALVE
AND
BREATHER
I
19
5
18
\
\?
13
/
14
52
REPAIR PARTS
TRACTOR
KOHLER
ENGINE
- MODEL
- - MODEL
NUMBER
CVt5S,
NUMBER
TYPE NUMBER
1
2
3
4
5
6
7
M-0641060
X-25-63
X-22-11
M-0629122
12-853-68
12-041-02
12-053-68
8
9
10
11
12
13
14
15
!2-04'1-01
!2-265-04
47-,154-01
X_426-9
52-353-22
25_050-02
25-155-02
12-559-01
16
17
18
19
20
21
22
23
24
25
26
'12-112_05
25-041-09
M-0645020
X-380d
12-353-01
12-123-19
M-0545010
12-154-01
12-431-01
12-313-01
12-353-10
NOTILLUSTRATED
-12_041-01
-12-518-05
12-757-27
12-757-28
12-757-30
12-757-31
PS-41565
CYLINDER HEAD, VALVE AND BREATHER
FUEL SYSTEM
KEY PART
NO. NO,
917.259592
KEY PART
NO. NO°
DESCRIPTION
Nut, Hex Flange M6 x 1.0 (2)
Washer, Plain t/4
Washer, Lock 1/4
Stud, M6 x 1.0 x 122 (2)
Kit, Carburetor (Includes #6 thru 8)
Gasket, Air Cleaner
Carburetor Assembly
(For Information Only - Not
Available Separately)
Gasket, Carburetor (2)
Deflector, Heat
Clip, Cable
Clamp, Hose (6)
Line, Fuel, 12"
Filter, Fuel
Connector, Hose, 90°
Kit, Fuel Pump with Gaskets
(Includes Key Numbers !6 thru 18)
Spacer, Fuel Pump
Gasket, Fuel Pump
Screw, Hex Ftange M6 x 1 x 20 (2)
Connector, Straight Hose
Line, Fuel, 1-1/4"
Line, Fuel, Metal
Screw, Hex Flange M5 x0.8 x 10
Clamp, Fuel Line
Sleeve, Insulating
Grommet, Fuel Line
Line, Fuel, 2-1/2"
7
8
9
10
12-351-01
12-755-60
12-4tl-01
12-041-10
12-017-01
12-017-02
12-016-01
12-016-02
t2-146-13
12-468-05
12-112-13
12-086-15
11
12
13
14
15
16
12-089-01
12-173-01
12-755-03
X-426-.9
12-326-03
M-0645020
17
18
19
20
2t
22
23
12-096-07
235011
24-032-05
M-0640034
24-194-01
24-186-03
M-0545010
24
25
26
27
t2-018-0t
12-402-02
12-318-09
X-75_23
1
2
3
4
5
6
Gasket, Carburetor
Lead, Solenoid, Black, 5", 14
Gauge, Uninsulated Push-On Tabs
Kit, Carburetor Overhaul
Kit, Solenoid Repair
Kit, Choke Repair
Kit, Gasket Replacement
DESCRIPTION
Lifter, Valve (2)
Kit, Cylinder Head
Rod, Push (2)
Gasket, Cylinder Head
Valve, Intake, Standard Size
Valve, intake, .25" Oversize
Valve, Exhaust, Standard
Valve, Exhaust, .25" Oversize
Plate, Guide
Washer, Plain 13/32
Spacer, Head Bolt Exhaust Port
Screw, Hex Flange
M10 x 145 x 81 (5)
Spring, Valve (2)
Cap, Valve Spring (2)
Kit, Retainer (2)
Clamp, Hose (2)
Hose, Breather
Screw, Hex Flange
M6 x 1..0 x 20 (5)
Cover, Valve with Nipple
Retainer, Spring
Seal, Valve Stem (2)
Screw, Hex Flange M6 x 1 x 34 (2)
Pivot, Rocker Arm (2)
Arm, Rocker (2)
Screw, Hex Flange
M5x0.8xl0
Retainer, Breather Reed
Reed, Breather
Head, Cylinder
Plug, Pipe, Allen Head 1/8
NOTE: All component dimensions given in US. inches
1 inch = 25.4 mm
53
REPAIR PARTS
TRACTOR
KOHLER
ENGINE
- MODEL
- - MODEL
NUMBER
NUMBER
CV15S, TYPE NUMBER
11
...........................
I
IGNITION
i,
ii
/ ELECTRICAL
i ,llllll
917.259592
PS-41565
i
OIL PAN / LUBRICATION
i i
S
]
2--"
J-.
_--4
.1
6_
8----_
--10
15
J
i__
8
O--19
$--=I
i iii
STA.TING
SYSTEM
I
CRANKCA_
23 22
iiiii
(_----
1
0
3
@
@
/
54
6
REPAaR PARTS
TRACTOR
KOHLER
ENGINE
- MODEL
- - MODEL
NUMBER
NUMBER
917.259592
CV15S, TYPE NUMBER
IGNITION / ELECTRICAL
CRANKCASE
KEY PART
NO. NO.
KEY PART
NO. NO.
1
12-086-14
2
3
4
5
6
7
8
9
I0
12-468-03
24-162-03
M-0639016
12-112-01
12_157_02
X-42-15
12-025-25
41-155-02
M-0548025
11
M_0545010
12
13
14
15
16
17
12-154-02
12-085-03
12-132-02
X-728-1
12-584-01
M-0545020
DESCRIPTION
Screw, Hex Flange
Mt0 x 1.5 x 46
Washer, Hex Flange
Screen, Grass
Screw, Hex Flange M6 x 1 x 16 (4)
Spacer, Fan (4)
Fan
Key
Flywheei Assembly
Connector (4 Contact)
Screw, Hex Cap
M5 x 0.8 x 25 (2)
Screw, Hex Flange
M5 x 0.8 x 10 (2)
Clip, Stator Harness
Stator Assembly
Spark Plug
Clip, Cable
Module, Ignition
Screw, Hex Flange
M5 x 0.8 x 20 (2)
t
2
3
4
5
6
7
8
1
12-038-01
2
3
4
5
6
7
8
9
10
11
12
13
14
15
!6
!7
18
19
20
21
25-755_13
12-153-03
12-153-02
12-123-04
M-0545020
12- t53-01
25-162-07
12-096-03
M-0545016
M-I039025
12-126-02
12-089-03
12-462-01
t2-208-01
12-050_01
X-75-I0
12-393-01
12-032-04
t2-096-02
M-0545016
22
23
12-032-03
SM-0839045
24
12-199-30
20
21
22
23
24
12-144-24
X-25-102
12-032-01
SM-0631015
I2-154-05
11
12
13
OIL PAN/LUBRICATION
KEY PART
NO. NOo
14
15
16
17
18
19
12-032-03
12-522-18
12-445-02
M_0839025
12-380-03
12-755-49
12-089-t8
12-422-08
12-422-09
12-422-10
12-422-11
12-422-12
12-422-13
12-422-07
12-144-27
12-874-07
12-874-08
12-874-09
12-018-02
t2-108-07
12-108-08
12-108-09
12-067-05
12-067-06
12-380-01
12-043-05
M-0631005
12-144-02
52-139-09
12-755-64
9
I0
NOT ILLUSTRATED
- - t2_518-01
Lead, White, Ground To Kit1 (19",
18 Gauge, Fully Insulated Push-on
Tab and Uninsulated Push-on Tab
Terminals)
DESCRIPTION
Dipstick Assembly
(Includes Key Numbers 2 and 3)
Kit, Oil Fill Cap (includes Key #3)
O-Ring, Dipstick
O-Ring, Upper Oil Fill Tube
Tube, Oil Fill
Screw, Hex Flange M5 x 0.8 x 20
O-Ring, Lower Oil Fill Tube
Screen, Oi! Pick-up
Cover, Oil Pick_up Screen
Screw, Hex Flange M5 x 08 x 16
Screw, Hex Flange M10 x 15 x 25
Bracket, Oil Pump Relief Valve
Spring, Oil Pump Relief Valve
Piston, Oil Pump Relief Valve
Body, Oil Pump Relief Valve
Filter, Oil
Plug, Square Head, Solid 3/8
Oil Pump Assembly
O-Ring, Oil Pump Cover
Cover, Oil Pump
Screw, Hex Flange
M5 x 0.8 x 16 (3)
Seat, Oil (P.T.O.. End)
Screw, Hex Flange
M8 x 1o25 x 45 (12)
Pan, Oil
PS-41565
DESCRIPTION
Seal, Crankshaft
Block, Cylinder (Use Short Block)
Strap, Lifting
Screw, Hex Flange M8 x 1.25 x 25
Dowel, Locating (4)
Kit, Camshaft (Includes Key #7 & 8)
Spring, Actuating
Shim, Camshaft, Blue
Shim, Camshaft, Red (AR.)
Shim, Camshaft, Yellow (A..R)
Shim, Camshaft, Green (A.R.)
Shim, Camshaft, Grey (A.R.)
Shim, Camshaft, Black (A.R.)
Shim, Camshaft, White (A.R.)
Shaft, Balance
Piston w!Ring Set, Standard
Piston w/Ring Set .25" Oversize
Piston w/Ring Set .50" Oversize
Retainer, Piston Pin (2)
Ring Set, Standard
Ring Set .25" Oversize
Ring Set .50" Oversize
Connecting Rod, Standard
Connecting Rod 25" Oversize
Pin, Governor Regulating
Gear, Governor Assembty
Washer, Plain 6mm
Shaft, Governor Gear
Plug, Cup
Kit, Shaft, Governor Cross, with
Clip (Includes Key #20 and 24)
Shaft, Governor Cross
Washer, Plain 1/4
Seal, Governor Cross Shaft
Washer, Ptain 6mm
Clip, Hitch Pin
STARTING SYSTEM
KEY PART
NO. NO,
M-0839070
25_098-03
3
4
5
7
8
12-755-54
12-227_06
45-170-03
12-227-11
12-086-25
DESCRIPTION
Screw, Hex Flange
M8 x 1.25 x 70 (2)
Starter Assembly
(Includes Key Numbers 3 thru 8)
Kit, Drive End
Cap, Drive End
Armature
End Cap, Commutator
Screw, Hex Flange
lt4-20 x 4-5/8 (2)
NOTE: All component dimensions given in U.S. inches
1 inch = 254 mm
55
m
-
S RVICE
OTES
i1,,
56
, i,
57
i.,,llr,_iil,,
SE
CE NOTES
i
pl,llllUii
58
......
_,_
J_
L
,,_,1
I
,_
,i
/,i
,
/
j,
I
J_
II'II'IIU
SUGGESTED
GUIDE FOR SiGHTiNG SLOPES FOR SAFE OPERATRON
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
SIGHTING
iiDE
SIGHT AND HOLD THIS LEVEL WITH
SKY LINE OR TREE.
!
15 ° MAX.
®
OWNER'S
UAL
15.5 HP
ELECTRIC START
42" MOWER
AUTOMATIC (HYDROSTATIC)
LAWN TRACTOR
MODEL NO.
917.259592
Each tractor has its own model number
its own model number.
Each engine has
The model number for your tractor will be found on the
model plate Iocated under the seat.
The model number for your engine will be found on the
blower housing of the engine.
IF YOU NEED
REPAIR SERVICE
OR PARTS:
FOR REPAIR SERVICE, CALL
THIS TOLL FREE NUMBER:
1-800-4-REPAIR
All parts listed herein may be ordered from any Sears,
Roebuck and Co. Service Center/Department and most Retail Stores.
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE
FOLLOWING INFORMATION:
o PRODUCT -.TRACTOR
,_ MODEL NUMBER - 917.259592
(1-800-473-7247)
o ENGINE MODEL NO. - CV15S-41565
_, PART NUMBER
FOR REPLACEMENT PARTS
INFORMATION AND
ORDERING,-CALL THIS
TOLL FREE NUMBER:
1-800-FON-PART
(1 _800-366-7278)
FOR CONSUMER ASSISTANCE
HOT LINE, CALL THIS
TOLL FREE NUMBER:
o PART DESCRIPTION
Your Sears merchandise has added value when you
consider Sears has service units nationwide staffed with
Sears trained technicians ..... professional
technicians
specifically trained to insure that we meet our pledge to
you, we service what we setl.
1-800-659-5917
161423
.--
07o16..97
'
KFSW
' I"'1' II'''''l -
Printed in U.S.Ao
i_ ' ll'l ....................
I Il'l"l"l"l...................
,_
Source Exif Data:
File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.2 Linearized : No Page Count : 60 Page Layout : SinglePage Page Mode : UseNone Producer : Goby Monitor Application version 3, 2, 1, 4 Create Date : Wed Aug 15 14:20:27 2007 Author : Title : Subject :EXIF Metadata provided by EXIF.tools