Craftsman 917 270831 Users Manual
917270831 917270831 CRAFTSMAN LAWN TRACTOR - Manuals and Guides L9060056 View the owners manual for your CRAFTSMAN LAWN TRACTOR #917270831. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman LAWN TRACTOR Manual
CRAFTSMAN Lawn, Tractor Manual L9060056 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides
917.270831 L9060056
2015-01-05
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Owner's Manual rRI:IFTSMI:IN 20.5HP ELECTRIC START 42" MOWER 6 SPEED TRANSAXLE LAWN TRACTOR Model No 917.270831 • • • • Safety Assembly Operation Maintenance • Repair Parts CAUTION: Read and follow all Safety Rules and Instructions before operating this equipment For answers to your questions about this product, Call: 1-800-659-5917 Sears Craftsman Help Line 5 am - 5 pro, Mon - Sat Sears, Roebuck and Co., Hoffman Estates, II 60179 Visit our Craftsman website:www.sears.com/craftsman Warranty ............................................... Safety Rules .......................................... Product Specifications _......................... Assembly ............................................... Operation ............................ ................ Maintenance Schedule ...................... LIMITED TWO YEAR WARRANTY Maintenance 2 2 5 8 11 17 ....................................... 17 Service and Adjustments .................... 21 Troubleshooting ................................. 28 Repair Parts ........................................ 32 Parts Ordering ..................... Back Cover ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up'according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. This Warranty does not cover: • Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc. • Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. • Repairs necessary because of operator abuse, negligenpe, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner's manual. • Riding equipment used for commercial or rental purposes. LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. In-home warranty service on your Craftsman riding equipment is available at no charge for 30 days from the date of purchase. Please contact your nearest service center. After 30 days from the date of purchase, warranty service is available by taking your Craftsman riding equipment to your nearest Sears Service Center. (In-home warranty service will still be available after 30 days from the date of purchase but a standard trip charge will apply). This warranty applies only while this product is in the United States. This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. Sears, Roebuck and Co., D/817 WA, Hoffman GENERAL OPERATleN • Read, understand, and follow all instructions in the manual and on the machine before starting. • Only allow responsible adults, who are familiar with the instructions, to operate the machine. • Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. Estates, IL 60179 • Never carry passengers. • Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. • Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. • Slow down before turning. • Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and re2 move keys before dismounting. • Turn off blades • • • • • • Do nottry to stabilize the machine by putting your foot on the ground. • Do not use grass catcher on steep slopes. when not mowing. Stop engine before removing grass catcher or unclogging chute. Mow only in daylight or good artificial light. Do not operate the machine while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways. Use extra care when loading or unloading the machine into a trailer or truck. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Neverassume that children will remain where you last saw them. • Keep children out of the mowing area and under the watchful care of another SLOPE OPERATION responsible adult. • Be alert and turn machine off if children enter the area. Slopes are a major factor related to lossof-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. DO: • Before and when backing, look behind and down for small children. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Never allow children to operate the machine. • Mow up and down slopes, not across. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the ma- • Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. chine. Tall grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Follow the manufacturer's recommen- SERVICE • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. Never refuel the machine indoors. Never store the machine or fuel container inside where there is an dations for wheel weights or counterweights to improve stability. • Use extra care with grass catchers or other attachments. These can change the stability of the machine. • Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. DO NOT: ° • • • Do notturn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. • Do not mow near drop-offs, ditches, or embankments. The mower could sud- • • denly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. • Do not mow on wet grass. Reduced traction could cause sliding. • 3 open flame, such as a water heater. Never run a machine inside a closed area. Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. Never tamper with safety devices. Check their proper operation regularly. Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. • Never make adjustments or repairs with the engine running. • Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. • Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. • Check brake operation frequently. Adjust and service as required. • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. 7_allgrass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. * Do not turn on slopes unless necessary, and then, tum slowly and gradually downhill, if possible. • Never carry passengers. • Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. • Mow up and down slopes (15 = Max), not across. • 1=Look for this symbol to point out important safety precautions. It means CAUTION!!! BECOME AWAREt!! YOUR SAFETY IS INVOLVED. WARNING: The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. =OACAUTION: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs always disconnect spark plug wire and place wire where it cannot contact spark plug. 4 PRODUCT SPECIFICATIONS A Sears Maintenance Agreement is available on this product. Contact your nearest Sears store for details. GASOLINE CAPACITY AND TYPE: 3.5 GALLONS UNLEADED REGULAR OILTYPE SAE 30(ABOVE SAE 5W-30 API-SF/SG/SH): (BELOW MAINTENANCEAGREEMENT OILCAPACITY: 3.0 PINTS CHAMPION SAP: .030") RJ19LM rALVE INTAKE: ;LEARANCE: EXHAUST:.007"-.O09" nance" and "Storage" owner's manual. OR J19LM TIRE PRESSURE: CHARGING SYSTEM: 1ST 1.2 2ND 1.5 3RD 2.3 4TH 3.5 5TH 4.8 6TH REVERSE: 5.4 1.5 FRONT: REAR: 14 PSI 10 PSI A0&WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brushcovered or grass-covered land unless th_ engine's exhaust system is equipped witl a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/Department (See REPAIR PARTS section of this manual). L3 AMPS BATTERY 5 AMPS HEADLIGHTS BA'FI-ERY: AMP/HR: 30 MIN. CCA: 240 CASE SIZE:U1R BLADE BOLT TORQUE: 27-35 FT. LBS CONGRATULATIONS of a Craftsman Tractor. sections of this .004"-.006" SPEED FORWARD: MPH): RESPONSIBILITIES • Read and observe the safety rules. • Follow a regular schedule in maintaining, caring for and using your tractor. • Follow the instructions under "Mainte- 32°F) ISPARK PLUG: 3ROUND CUSTOMER 320F on your purchase It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service Center. We have competent, well-trained technicians and the proper tools to service or repair this ffactor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". 5 Parts Bag contents shown full size (1) Hex Bolt 3/6-16 x I Q (1) Locknut (1) Lockwasher 3/8 5/16-18 (1) Hex Bolt 5/16-18 x 1-114 (1) Large Flat Washer (1) Shoulder Bolt 5/16-18 (1) Knob © (1) Washer 17/32 x 1-3/16 x 12 Gauge (2) Screws #10 x 5/8 (2) Lock Washers (2) Weld Nuts (2) Washers 3/16 x 3/4 x 16 Gauge 6 #10 #10 I----_ I i Parts packed separately in carton Parts Bag contents _ B b_l_li _-_ not shown full size teering Wheel Video Insert Seat Steering Wheel Adapter " Mulcher Plate r i; 1i Q'-) F (2) __atch H,o.ok AssemDiles Wheel Steering I_ I L Manual Steering Boot I I I ql I !t I i Pa_s Bag , I Slope Sheet 7 • Steering Extension ,Shaft ¢ I Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin. t _Steering TOOLS REQUIRED FOR ASSEMBLY %,,_ Wheel Insert Hex Bolt A socket wrench set will make,assembly Lock Washer easier. Standard wrench sizes you need are listed below. _/_-_t _\_"_ Large Flat (1) 9/16" wrench (1) Pliers (1) 1/2" wrench (1) Utility knife _ Washer (1) 3/4" socket with :4 Boot drive ratchet Steering Wheel (1) Tire pressure gauge (1) Phillips screwdriver Extension When right or left hand is mentioned in this manual, it means, from your point of Shaft _ Adapter view, when you are in the operating _PI 5/16 Hex Bolt position (seated behind the steering 5/1 6 Locknut wheel). TO REMOVE CARTON UNPACK TRACTOR FROM CARTON • Remove all accessible loose parts and parts boxes from shipping carton. • Cut, from top to bottom, along lines on all four corners of shipping carton, and lay panels flat. • Remove mower and packing materials. • Check for any additional loose parts or boxes and remove. BEFORE ROLLING TRACTOR SKID ATTACH STEERING WHEEL OFF ASSEMBLE EXTENSION SHAFT AND BOOT • Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5116 hex bolt and Iocknut. Tighten securely. IMPORTANT: Tighten bolt and nut securely to 18-22 ft. Ibs. torque. • Place tabs of steering boot over tab slots in dash and push down to secure. INSTALL STEERING WHEEL • Position front wheels of the tractor so they are pointing straight forward. • Slide steering wheel adapter onto steedng shaft extension. Lower Steering Shaft ?....- "-----.-L._1 _Tabs. J • Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter. • Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely. • Snap steering wheel insert into center of steering wheel. • Remove protective materials from tractor hood and grill. IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid. HOW TO SET UP YOUR TRACTOR CHECK BATTERY Lift hood to raised position. If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions). • o" • Roll tractor forward off skid. • Remove banding holding discharge guard up against tractor. TO DRIVE TRACTOR OFF SKID • i • ..'... ,*° INSTALL SEAT Adjust seat before tightening adjustment knob. • Remove cardboard packing on seat pan. • Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt securely. • Assemble adjustment knob and flat washer loosely. Do not tighten. • Lower seat into operating position and sit on seat. • Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal ,all the way down. • Get off seat without moving its adjusted position. • Raise seat and tighten adjustment knob securely• Seat Shoulder Bolt Seat Pan Washer Adjustment Knob TO ROLLTRACTOR OFF SKID (See Operation section for location and function of controls) • Press lift lever plunger and raise attachment lift lever to its highest position• • Release parking brake by depressing clutch/brake pedal, • Place freewheel control in freewheeling position to disengage transmission (See "TO TRANSPORT" in the Operation section of this manual). _1_WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects. • Be sure all the above assembly steps have been completed. • Check engine oil level and fill fuel tank with gasoline. • Sit on seat in operating position, depress clutch/brake pedal and set the parking brake. • Place gear shift lever in neutral (N) position. • Press lift lever plunger and raise attachment lift lever to its highest position. • Start the engine. After engine has started, move throttle control to idle position. • Depress clutch/brake pedal into full =BRAKE" position and hold. Move gearshift lever to 1st gear• • Slowly release clutch/brake pedal and slowly drive tractor off skid. • Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position. • Turn ignition key to "OFF" position, Continue with the instructions that follow. INSTALL MULCHER PLATE • Install two latch hooks to mulcher plate using screw, washer, lock washer, and weld nut as shown• NOTE: Pre-assembte weld nut to latch hook by inserting weld nut from the top with hook pointing down. • Tighten hardware securely. • Raise and hold deflector shield in upright position. • Place front of mulcher plate over front of mower deck opening and slide into place, as shown• • Hook front latch into hole on front of mower deck. • Hook rear latch into hole on back of mower deck. _lb CAUTION: Do not remove discharge guard from mower. Raise and hold guard when attaching mulcher plate and allow it to rest on plate while in operation. 9 Hook Points Down Weld Nut From The To Weld Nut X_. Lock Washer CHECK OF ALL FOR PROPER BELTS POSITION See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. Latch Hook I Screw Latch CHECK Washer After you learn how to operate your tractor, check to see that the brake is properly adjusted. See =TO ADJUST BRAKE" in the Service and Adjustments section of this manual. Washer Mulcherplate Nut BRAKE SYSTEM / CHECKLIST '_fScrew BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT. PLEASE REVIEW CHECKLIST: •/ All assenlbly instructions have been completed. ,/" No remaining loose parts in carton. ,/Battery is properly prepared and charged. (Minimum 1 hour at 6 amps). ,/Seat is adjusted comfortably and tightened securely. •/ All tires are prepedy inflated. (For shipping purposes, the tires were overinflated at the factory). / Be sure mower deck is properly leveled side-to-side/frent-to-rear for Latch Hooks TO CONVERT TO BAGGING DISCHARGING OR Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also. CHECK TIRE best cutting results. (Tires must be properly inflated for leveling). •/ Check mower and drive belts. Be sure PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual*. CHECK DECK THE FOLLOWING they are routed properly around pulleys and inside all belt keepers. ,/Check widng. See that all connections are still secure and wires are properly clamped. WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRAATTENTION TO THE FOLLOWING IMPORTANT ITEMS: LEVELNESS For best cutting results, mower housing should be propedy leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. 10 / Engine oil is at proper level. •/ Fuel tank is filled with fresh, clean, regular unleaded gasoline. ,/Become familiar with all controls - their location and function. Operate them before you start the engine. ,/Be sure brake system is in safe operating condition. These symbols may appear on your tractor or in literature Learn and understand their meaning. BATTERY CAUTION OR WARNING ENGINE ON ENGINE OFF FUEL CHOKE r 'l REVERSE ATTACHMENT CLUTCH ENGAGED REVERSE MOWER HEIGHT NEUTRAL ATTACHMENT IGNITION FORWARD OILPRESSURE R N supplied FAST LIGHTS ON UNLOCKED 4_ ! MOWER LIFT L (®)SI HIGH LOW KEEP AREA CLEAR CLUTCH DISENGAGED SLOW OVER TEMP LIGHT PARKING BRAKE LOCKED H with the product. PARKING BRAKE SLOPE HAZARDS (SEE SAFETY RULES SECTION) Y FREE WHEEL (AutomaticModels only) DANGER, KEEP HANDS AND FEET AWAY 11 KNOW YOUR TRACTOR READ THIS OWNER'S YOUR TRACTOR MANUAL AND SAFETY RULES BEFORE OPERATING Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Switch Attachment Clutch Lever • Ammeter Ignition Switch ." _ _ - "'-''" Lever Plunger Choke Control\ © Attachment Lift Lever Pedal Brake Lever Height Adjustment Knob Our tractors conform Gearshift Lev, to the safety standards of the American Institute. National Standards AMMETER - Indicates charging (+) or discharging (-) of battery. ATTACHMENT CLUTCH LEVER - Used GEARSHIFT LEVER - Selects the speed and direction of tractor. HEIGHT ADJUSTMENT KNOB - Used to to engage the mower blades, or other attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to adjust the mower cuffing height. IGNITION SWITCH - Used for starting and stopping the engine. LIFT LEVER PLUNGER - Used to release attachment lift lever when raise, lower, and adjust the mower deck or other attachments mounted to your tractor. changing its position. LIGHT SWITCH - Turns the headlights on and off. PARKING BRAKE LEVER - Locks CHOKE CONTROL - Used when starting a cold engine. CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine. clutch/brake pedal into the brake position. THROTTLE CONTROL - Used to control engine speed. 12 The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses. HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. • Depress clutch/brake pedal into full "BRAKE" position and hold. • Place parking brake lever in "EI_GAGED" position and release pressure from clutch/brake pedal. Pedal should remain in "BRAKE" position. Make sure parking brake will hold tractor secure. Attachment Clutch Lever Choke Control _--_--.Z ._._ \ Control"J "_-; "_i ).uua'_..._.._ Clutc_r---'_ake _''''_ _ Ped "- _/ TO USE THROTTLE "Engaged" Position . / "Disengaged "_\"'..,Z, qiJ :'_] '_ • Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "OFF" will cause the battery to be discharged, (dead). NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. CAUTION: Always stop tractor completely, as described above, before leaving the operator's position; to empty grass catcher, etc. Always operate engine at full throttle. • Operating engine at less than full throttle reduces the battery charging rate. • Full throttle offers the best bagging and mower performance. TO USE CHOKE CONTROL Position _e" _ .Parking Brake :°-_,// "Engaged" .... I-'OSltlOn _...._.._j Use choke conti'ol whenever you are starting a cold engine. Do not use to start a warm engine. • To engage choke control, pull knob out. Slowly push knob in to disengage. TO MOVE FORWARD AND Gearshift _. _" _Lever "Disengaged" u _ _t'_,._. n Position Height Position Adjustment Knob BACKWARD STOPPING MOWER BLADES The direction and speed of movement is controlled by the gearshift lever. • Start tractor with clutcWbrake pedal depressed and gearshift lever in neutral (N) position. • Move gearshift lever to desired position. • Slowly release clutch/brake pedal to start movement. IMPORTANT: Bring tractor to a complete stop before shifting or changing gears. Failure to do so will shorten the useful - • To stop mower blades,move attachment clutch lever to "DISENGAGED" position. GROUND DRIVE - • To stop ground drive, depress clutch/ brake pedal into full "BJ:IAKE" position. • Move gearshift lever to neutral (N) position. ENGINE • Move throttle control to slow position. NOTE: Failure to move throttle control to life of your transaxle. TO ADJUST MOWER HEIGHT slow position and allowing engine to idle before stopping may cause engine to "backfire". • Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. CONTROL 13 cu'n'ING The cutting height is controlled by turning the height adjustment knob in desired direction. • Turn knob clockwise ( _ ) to raise cutting height. • Turn knob counterclockwise(P_)to lower cutting height. The cutting height range is approximately 1-1/2"to 4". The heightsare measuredfrom the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. • The average lawn should b_ cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and . better looking lawns, mow often and after moderate growth. • For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. TO ADJUST GAUGE WHEELS • Select desired height of cut. • Lower mower with attachment control. • Start mower blades by engaging attachment clutch control. • TO STOP MOWER BLADES - disengage attachment clutch control. _1_CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the discharge guard in place. Attachment Clutch Lever "Engaged" PositJon.._-_-_ j / Attachemnt Lift / Lever High .. '7 " Position _ "Dis engaged__" Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions.. / °.__ _- _'" L°oWtion _Position "1 L2 \..._ 7 _'_ __ TO OPERATE ON HILLS _IL CAUTION: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope. • Choose the slowest speed before starting up or down hills. • Avoid stopping or changing speed on hills. • If slowing is necessary, move throttle control lever to slower position. • If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. • Move gearshift lever to lstgear. Be sure you have allowed room for tractor to roll slightly as you restart movement. • To restart movement, slowly release parking brake and clutch/brake pedal. • Make all turns slowly. • Adjust gauge wheels with tractor on a flat level surface. • Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING HEIGHT" in the Operation section of this manual). • With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/ 8 washer, and 3/8-16 Iocknut and tighten securely. • Repeat for opposite side installing gauge wheel in same adjustment hole. TO TRANSPORT 3/8-16 L°cknut_ lift -_ • Raise attachment lift to highest position with attachment lift control. • When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position. • Do not push or tow tractor at more than five (5) MPH. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). . Gauge _ = \. /" Wheel '_ _-, / ...Mounting "_-_3_,, _!_/' Bracket __ _. 318 Washer _ _ _. .: Shoulder Gauge Wheel / --: _J Bolt TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. 14 TOWING CARTS AND OTHER A'I'rACHMENTS engine or carburetor cleaner products in the fuel tank or permanent damage may Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. o BEFORE STARTING THE ENIGNE _eCAUTION: Fill to bottom of gas tank r neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. TO START ENGINE CHECK ENGINE OIL LEVEL • The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. • Check engine oil with tractor on level ground. • Remove oil fill cap/dipstick and wipe clean, reinsart the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until =FULL" mark on dipstick is reached. Do not overfill. • For c01d weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual). • To change engine oil, see the Maintenance section in this manual. ADD GASOLINE • Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. a_c WARNING: Experience indicates that ohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty..Use fresh fuel next season. See Storage Instructions for additional information. Never use occur. When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. • Sit on seat in operating position, depress clutch/brake pedal and set parking brake. • Place gear shift lever in neutral (N) position. • Move attachment clutch to "DISENGAGED" position. • Move throttle control to fast position • Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed. NOTE: Before starting, read the warm and cold sthrting procedures below. • Insert key into ignition and turn key clockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry. WARM WEATHER STARTING (50 ° F and above) • When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. • The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. COLD WEATHER STARTING (50 ° F and below) • When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine 15 starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. • The attachments can be used during the engine warm-up period and may require the choke control be pulled out slightly. ° NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may needto be adjusted for best engine performance. See =TO ADJUST CARBURETOR _ in the Service and Adjustments section of this manual. MOWING TIPS • Tire chains cannot be used when the mower housing is attached to tractor. • Mower should be propedy leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the • • • • Service and Adj0stments section of this manual. The left hand side of mower should be used for trimming. Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting. When mowing large areas, start by tuming to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished. If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. • Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps., Allow grass to dry before mowing. • Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. • When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. f MULCHING J_ MOWING TIPS IMPORTANT: For best performance, keep mower housing free of built-up grass and trash. Clean after each use. • The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fa onto the lawn they will disperse into the grass and not be noticed. Also, tt" mulched grass wi!l biodegrade quickl to provide nutdents for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of th_ blades, • Avoid cutting your lawn when it is wet Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is th_ early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun. • For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy mulchinc reduce your width of cut on each pas., and mow slowly. • Certain types of grass and grass conditions may require that an area b mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path. • Change your cutting pattern from we_ to week, Mow north to south one we_ then change to east to west the next week, This will help prevent matting and graining of the lawn. Max 113" 16 FILL IN DATES AS YOU COMPLETE REGULAR __ SERVICE Check Opel_tion Check Brake Tire Pressure _ ATES _ Check Operator Presence and T R Interlock T LubriCation A 0 Sharpen/Replace Check Battery Level Mower R Clean Systems Check for Loose ll_ Fasteners I_ _7 Chart Battery I_ Blades _4 and Terminals Check Transaxle ll_ Cooling Adjust Blade Belt(s) ll_ Tension I_'s v', Adjust Motion Ddve Belt(s) Tension Check Change _ Engine Oil I_l_t,= S Clean Air niter N Clean Air Screen GI Inspect Muffler/Spark Armster Replace Oil Filter (if equipped) N I 2 3 4 Engine Oil Level Clean Engine Cooling Replace Spark Plug Fins Replace Air Filter Paper Replace Fuel Filter _2 Cartridge _2 * _ge more often when operating under a heavy load or in high ambient temperatures. - Set/ice more often when operating in dirty or dt_;ty conditions, * If equipped wi_ oit filter, change o_l every 50 hours, - Pepkzce blades more often when mowing in _ndy soil, GENERAL Check engine oil level. Check brake operation. Check tire pressure. Check operator presence and interlock systems for proper operation. • Check for loose fasteners. 5 - If equ_oped with adjustab_ system. 6 - Not required if equipped with maintenance*free batlery, 7 - Tighten front oxte pk.ot bolt to 35 ft.-lt)s, n,_xJmum. Do not overltghlen, LUBRICATION CHART RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to propedy maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. • Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFORE EACH USE • • • • 1_1,_ Zerk Zerk Wheel Bearing Zerk _Front Wheel Bearing Zerk ®Engine' _ , I I , , 't ,' J '.. I j _SAE 30 or 10w30 MOTOR OIL _)GENERAL PURPOSE GREASE @REFER TO Maintenance =ENGINE" SECTION IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated use only a dry, powdered graphite type lubricant spar ng y. 17 TRACTOR Alwaysobservesafety rules when performing any maintenance. BRAKE IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly. • Reassemble hex bolt, lock washer and flat washer in exact order as shown. • Tighten bolt securely (27-35 Ft. Lbs. torque). IMPORTANT: Blade bolt is Grade 8 heat treated. OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See =TO ADJUST BRAKE" in the Service and Adjustments section of this manual). , TIRES Trailing Edge Up Blade • Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" • section of this manual) • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. Flat Washer, Lock Washe_ / _-_---Hex Bolt , *A Grade 8 heat treated bolt can be identified by six lines on the bolt head. TO SHARPEN BLADE • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent fiat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. "An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. • The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. Be sure operator presence and interlock systems are working properly. If your tractor does not function as described, repair the problem immediately. • The engine should not start unless the clutch/brake pedal is fully depressed and attachement clutch control is in • To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. • Slide blade on to an Unthreaded the disengaged position. • When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. • When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. • The attachment clutch should never operate unless the operator is in the seat. BLADE CARE ' portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. For best results mower blades must be kept sharp. Replace bent or damaged blades. BLADE Mandrel Assembly Center Hole REMOVAL • Raise mower to highest position to allow access to blades. • Remove hex bolt, lock washer and flat washer securing blade. • Install new or resharpened blade with trailing edge up towards deck as shown. 5/8" B_ecente 18 r Hole NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil. Change the oil after every 25 hours of operation or at least once a year if the tractor is not used for 25 hours in one BAI-FERY Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life. • Keep battery and terminals clean. • Keep battery bolts tight. • Keep small vent holes open. • Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or check{rig level of electrolyte is not necessary. TO CLEAN year. Check the crankcase BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" TO CHANGE dry. • Clean terminals and battery cable ends with wire brush until bright. • Coat terminals with grease or petroleum jelly. • Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual). V-BELTS and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. TRANSAXLE ENGINE OIL Determine temperature range expected before oil change. All oil must meet API service classification SF, SG or SH. • Be sure tractor is on level surface. • Oil will drain more freely when warm. • Catch oil in a suitable container. • Remove'oil fill cap/dipstick. Be carefu_ not to allow dirt to enter the engine when changing oil. • Remove drain plug. • After oil has drained completely, replace oil drain plug and tighten securely. • Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual. • Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at "FULL" line on dipstick. Air Screen power. • Remove terminal guard. • Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. • Rinse the battery with plain water and Check V-belts for deterioration oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil level. COOLING Keep transaxle free from build-up of dirt and chaff which can restrict cooling. ENGINE Oil Drain Plug LUBRICATION Only use high quality detergent oil rated with API service classification SF, SG, or SH. Select the oil's SAE viscosity grade according to your expected operating temperature. SAE V_COSITY ,20" TEMPERATURE .10" O" Oil Fill Cap/ _ .Dipstick " CLEAN GRADES IO" 20* RANGE ANTICIPATED BEFORE NEXT OIL CHANGE AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. _ p. -I AIR FILTER Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. • Remove knob(s) and cover'. TO SERVICE • • • • Engine Coolinq Air GuideCover (Both Sides) PRE-CLEANER Slide foam pre-cleaner off cartridge. Wash it in liquid detergent and water. Squeeze it dry in a clean cloth. Saturate it in engine oil. Wrap it. in clean, absorbent cloth and squeeze to remove excess oil. • If very dirty or damaged, cleaner. • Reinstall • Reinstall knob(s). replace MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUGS pre- Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual. pre-cleaner over cartridge. cover and secure with TO SERVICE i CARTRIDGE • Remove wing nuts and cartridge plate. • Carefully remove cartridge to prevent debris from entering carburetor. • Clean cartridge by tapping gently on flat surface. If very dirty or damaged, replace cartddge. • Reinstall cartridge plate, wing nuts, precleaner, cover and secure with knob(s). IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean the cartddge. They may cause detedoration of the cartridge. Do not oil cartddge. Do not use pressurized air to clean or dry cartddge. Knob IN-LINE FUEL FILTER The fuel filter should be replaced once each season, ff fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required. • With engine cool, remove filter and plug fuel line sections. • Place new fuel filter in position in fuel line with arrow pointing towards carburetor. • Be sure there are no fuel line leaks and clamps are propedy positioned. • Immediately wipe up any spilled gasoline. Wing Fuel Filter-."__J_ CLEANING Pre-Cleaner Clean engine, battery, seat, finish, etc. of all foreign matter. Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automotive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life. i Air Scree_ ENGINE COOLING FINS Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating. Air guide covers must be removed. Remove side panels and hood (See "TO REMOVE HOOD AND GRILL ASSEMBLY" in the Service and Adjustments section of this manual). 2O _CAUTION: Before performing any service or adjustments: • Depress clutch/brake pedal fully and set parking brake. Place gearshift lever in neutral (N) position. Place attachment clutch in "DISENGAGED" position. Turn ignition key "OFF" and remove key. Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plu_ IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links and hook the clutch spring onto square hole in frame. TO INSTALL MOWER • Raise attachment lift lever to its highest position. • Slide mower under tractor with discharge guard to right side of tractor. • Lower lift lever to its lowest position. • Install mower in reverse order of removal instructions. TO LEVEL MOWER HOUSING Adjust the'mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" on page 3 of this manual). If tires are over or underinflated, you will not properly adjust your mower. TRACTOR TO REMOVE MOWER Mower will be easier to remove from the right side of tractor. • Place attachment clutch in =DISENGAGED" position, • Move attachment lift lever forward to lower mower to its lowest position. • Roll belt off engine pulley, • Remove small retainer spring, and lift clutch spring off pulley bolt. • Remove large retainer spring, slide collar off and push housing guide out of bracket. • Disconnect anti-swaybar from chassis bracket by removing retainer spring. • Disconnect suspension arms from rear deck brackets by removing retainer springs. • Disconnect front links from deck by removing retainer springs. • Raise lift lever to raise suspension arms. Slide mower out from under trac- tor. Small Retainer Spring Suspension ';';" "'% Arms "o.J_'_-, Square Hole Engine Pulley Retainer Spring Anti-Sway :TetainerSprings (Both Sides) Collar, \ "1 / / Housing Large Retainer Spring Bracket 21 _, SIDE-TO-SIDE ADJUSTMENT from trunnion on both front links. • Raise mower to its highest position. • At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within 1/4" of each other. Tighten nut "E" on both front links an equal number of turns. • When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "P against trunnion on both front links. • Recheck side-to-side adjustment. • If adjustment is necessary, make adjustment on one side of mower only. • To raise one side of mower,.tighten lift link adjustment nut on that side. • To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 1/8". • Recheck measurements after adjusting. B_ Bottom edge of or[om r edge of _ _-_"/_-"-'_ mowe mower t_ I_ k\{nl I l°roun d ground_L---__----_l _ . : . /. Mandrel Both Front Links Should be Equal in Length gV-!J rou .i.e (_ • Suspension Arm Nut =p_Nut =E" ©O Trunni°n/v__ Front Links Lift Link Adjus_nent Nut _''7_'-_- TO REPLACE MOWER BLADE DRIVE BELT FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. side. If the following front-to-back adjustment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in BELT REMOVAL • Remove mower from tractor (See "TO REMOVE MOWER" in this section of this manual). • Work belt off both mandrel pulleys and idler pulleys. • Pull belt away from mower. its highest position. Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown. • Before making any necessary adjustments, check that both front links are equal in length. Both links should be approximately 10-3/8". • If links are not equal in length, adjust one link to same length as other link. • To lower front of mower loosen nut "E" Mandrel Pulley Idler Pulle on both front links an equal number of turns. • When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts =P against trunnion on both front links. • To raise front of mower, loosen nut "P - 22 BELT INSTALLATION - • Install new belt in reverse removal. • Remove belt from stationary idler and clutching idler. • Pull belt slack toward rear of tractor, order of • Make sure belt is in all pulley grooves and inside all belt guides. • Install mower in reverse order of removal instructions. Remove belt upwards from transaxle pulley by deflecting belt keepers. • Pull belt toward front of tractor and remove downwards from around TO ADJUST BRAKE engine pulley. • Install new belt by reversing above procedure. Your tractor is equipped with an adjustable brake system which is _nounted on the right side of the transaxle. If tractor requires more than six (6) feet. stopping distance at high speed in highest gear, then brake must be adjusted. • Depress clutch/Drake pedal and engage parking brake. • Measure distance between Engine Pulley-- Clutchingldler j StaUonary16_ler brake operating arm and nut "A" on brake rod. • If distance is other than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2". Retighten jam nut against nut =A". • Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest authorized service center/department. Transaxle Puney___ -- TRANSAXLE GEAR SHIFTLEVER NEUTRAL ADJUSTMENT The transaxle should be in neutral when the gear shift lever is in neutral (N) (lock gate) position. The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows: • Make sure transaxle is in neutral (N). NOTE: When the tractor rear wheels With Parking Brake "Engaged" move freely, the transaxle is in neutral. • Loosen adjustment bolt in front of the right rear wheel. • Position the gear shift lever in the neutral (N) position. • Tighten adjustment bolt securely. NOTE: If additional clearance is needed Nut =A" Jam Nut to get to adjustment bolt, move mower deck height to the lowest position. -Operating Arm Gearshift Lever_ TO REPLACE MOTION DRIVE BELT [ Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. • Remove mower (See "TO REMOVE MOWER" in this section of this manual.) 23 Neutral Lock Gate TO ADJUST STEERING WHEEL ALIGNMENT If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Your tractor is equipped with a 12 volt negative grounded system. The other vehicle must also be a 12 volt negative grounded system. Do not use your tractor battery to start other vehicles. If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual. TO ATTACH JUMPER CABLES - FRONT WHEEL TOE-IN/CAMBER • Connect each end of the RED cable to The front wheel toe-in and camber are the POSITIVE (+) terminal of each battery, taking care not to short against chassis. • Connect one end of the BLACK cable not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center/department. TO REMOVE WHEEL FOR to the NEGATIVE (-) terminal of fully charged battery. • Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery. REPAIRS • Block up axle securely. • Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose). • Repair tire and reassemble. • On rear wheels'only: align grooves in rear wheel hub and axle. Insert TO REMOVE ORDER • BLACK REPLACING I Square Key.-'_ (Rear Wheel Only) _1= CAUTION: cable first from chassis and e(+) Washer Retaining Ring Axle Cover ENGINE WITH REVERSE then from the fully charged battery. • RED cable last from both'battedes. square key. • Replace washers and snap retaining ring securely in axle groove. • Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. TO START BA'I-FERY CABLES, AWEAK Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the MAINTENANCE section of this manual). 24 "Ne, (-) BA'I'FERY CAUTION: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands,rings,etc. • Lift hood to raised position. • Remove terminal guard. • Disconnect BLACK battery cable then RED battery cable and carefully remove battery from tractor. • Install new battery with terminals in same position as old battery. • Reinstall terminal guard. • First connect RED battery cable to positive (+) battery terminal with hex bolt and keps nut as shown. Tighten securely. • ENGINE Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt and keps nut. Tighten securely • Close terminal access doors. • Close hood. Terminal Access Hex Bolt Keps Nut .... Ooor. Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non-road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. TO ADJUST THROTTLE CONTROL CABLE iii} _4_1_ Guard Positive (Red) "t. Cable _'L--Negative (Blacl_) Cable The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: TO REPLACE HEADLIGHT BULB • Raise hood. • Pull bulb holder out of the hole in the backside of the gdll. • Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. • Close hood. INTERLOCKS • With engine not running, move throttle control lever to fast position. • Check that swivel is against side of quarter circle. If it is not, loosen cable clamp screw and pull cable back until swivel is against quarter circle. Tightencable clamp screw securely. TO ADJUST CHOKE CONTROL AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. • Check wiring. See electrical wiring diagram in the Repair Parts section. TO REPLACE FUSE The choke control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: • With engine not running, move choke control (located on dash panel) to full choke position. • Remove air cleaner cover, filter and cartridge plate to expose carburetor choke (see =AIR FILTER" in the Customer Responsibilities section of this manual). • Choke should be closed. If it is not, loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw securely. • Reassemble air cleaner. Replace with 15 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. TO REMOVE ASSEMBLY HOOD AND GRILL • Raise hood. • Unsnap headlight wire connector. • Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. • To replace, reverse above procedure. Clamp Quarter Circle Headlight Wire Connector / 25 Swivel • Continue to hold throttle lever against idle speed screw and adjust idle speed screw to obtain 900 to 1200 RPM. Release throttle lever. Choke Closed _ ACCELERATION I (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly. High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT" Never tamper with the engine governor, which is factory set for proper engine speed, overspeeding the engine above the factory high speed setting can be dangerous, if you think the engine-govemed high speed needs adjusting, contact your nearest AUTHORIZED service center/department, which Choke Lever TO ADJUST CARBURETOR The carburetor has been preset at the factory and adjustment should not be necessary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows: In general, turning the mixture screw in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mixture. Turning the mixture screw out (countemlockwise) increases the supply of fuel to the engine giving a richer fuel/ air mixture. has proper equipment and experience make any necessary adjustments. S EI-I'ING i: crMix_u re few - Throttle • Be sure you have a clean air filter, and the throttle control cable and choke Lever are adjusted properly (see above). • With engine off turn idle mixture screw in (clockwise) closing it finger tight and then turn out (countemlockwise) 1-1/4 to 1-1/2 turns. FINAL SETTING Idle Speed Screw - • Start engine and allow to warm for five minutes. Make final adjustments with engine running and s_ift/motion control lever in neutral (N) position. • With throttle control lever in slow position, hold throttle lever against idle speed screw and adjust idle speed screw to obtain 1200 to 1400 RPM. • While still holding throttle lever against idle speed screw, turn idle mixture screw in (clockwise) until engine begins to die and then turn out (counterclockwise) until engine runs rough. Turn screw to a point midway between those two positions. to ldle Speed IMPORTANT: Damage to the needles and the seats in carburetor may reslut if screw is turned in too tight. PRELIMINARY TEST - • Move throttle control lever from slow to fast position. If engine hesitates or dies, turn idle mixture screw out 4 Throttle Lever 26 Idle Mixture Screw Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. _I_ CAUTION: Never store the tractor w_th gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor for winter storable. When mower is to be stored for a penod of time, clean it thoroughly, remove all dirt, grease, leaves, etc, Store in a clean, dry area. • Clean entire tractor (See "CLEANING" in the Customer Responsibilities section of this manual). • Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). • Lubricate as shown in the Customer Responsibilities section of this manual. • Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. • Touch up all rusted or chipped paint surfaces; sand lightly before painting. BATTERY • Fully charge the battery for storage. • After a period of time in storage, battery may require recharging. • To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "1"O CLEAN BATTERY AND TERMINALS" in the Customer Responsibilities section of this manual). • After cleaning, leave cables disconnected and place cab4es where they cannot come in contact with battery terminals. • If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. Also, experi_tnce indicates that alcohol blended fuels 9called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. • Drain the fuel tank. • Start the engine and let it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburdtor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Customer Responsibilities section of this manual). CYLINDER(S) • Remove spark plug(s). • Pour one ounce of oil through spark plug hole(s) into cylinder(s). • Turn ignition key to =START" position for a few seconds to distribute oil. • Replace OTHER • Do not store gasoline to another. from one seasor • Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. • If possible, store your tractor indoors and cover it to give protection from dust and dirt. • Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust. IMPORTANT: Never cover tractor while ENGINE FUELSYSTEM IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel filter, fuel hose, or tank dudng storage. with new spark plug(s). engine warm. 27 and exhaust areas are still TROUBLESHOOTINGCHART PROBLEM Willnot_art CAUSE CORRECTION • Out of fuel. • Engine not "CHOKED" properly. • Engine flooded. • • • • Bad spark plug. Dirty air filter. Ditty fuel filter. Water in fuel. • Loose or damaged wiring. • Carburetor out of adjustment. • Engine valves out of adjustment. Hard to start • Dirty air filter. • Bad spark plug. • Weak or dead battery. • Dirty fuel filter. • Stale or dirty fuel. • Loose or damaged wiring. • Carburetor out of adjustment. • Engine valves out of adjustment. Engine will not turn over • Clutch/brake pedal not depressed. • Attachment clutch is engaged. • Weak or dead battery. • Blown fuse. • Corroded battery terminals, • Loose or damaged wiring. • Faulty ignition switch. • Faulty solenoid or starter. i• Faulty operator presence switch(es). Engine clicks but will not start • Weak or dead battery. • Corroded battery terminals. 28 • Fill fuel tank. • See =TO START ENGINE" in Operation section. • Wait several minutes before attempting to start. • Replace spark plug. • Clean/replace air filter. • Replace fuel filter. • Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. • Check all wiring. • See =To Adjust Carburetor" in Service Adjustments section. • Contact an authorized service center/department. • Clean/replace air filter. • Replace spark plug. • Recharge or replace battery. • Replace fuel filter, • Drain fuel tank and refill with fresh gasoline. • Check all wiring. • See =To Adjust Carburetor" in Service Adjustments section. • Contact an authorized service centerldepartment. • Depress clutch/brake pedal. • Disengage attachment clutch. • Recharge or replace battery. • Replace fuse. • Clean battery terminals. • Check all wiring. • Check/replace switch. ignition • Check/replace solenoid or starter. • Contact an authorized service center/department. • Recharge or replace battery. • Clean battery terminals. TROUBLESHOOTINGCHART PROBLEM CORRECTION CAUSE =ngine clicks but will lot start (Cont'd) • Loose or damaged wiring. • Faulty solenoid or starter. • Check all wiring. Loss of power • Cutting too much grass/too fast. • Throttle in "CHOKE" position. • Build-up of grass, leaves and trash under mower. • • Set in "Higher Cut" position/ reduce speed. • Adjust throttle control. • Dirty air filter. • Low oil level/dirty oil. • Faulty spark plug. • Clean/replace air filter. • Check oil level/change oil. • Clean and regap or change spark plug. • Replace fuel filter. • Drain fuel tank and refill • Dirty fuel filter. • Stale or dirty fuel. • Water in fuel. • Spark plug wire loose. • Dirty engine air screen/ fins. • Dirty/clogged muffler. • Loose or damaged wiring. • Carburetor out of adjustment. • Engine valves out of adjustment. Excessive vibration Engine continues i to run when operator leaves seat with attachment clutch • Check/replace solenoid or starter. • Clean underside of mower housing. with fresh gasoline. • Drain fuel tank and carbura tor, refill tank with fresh gasoline and replace fuel filter. • Cpnnect and tighten spark plug wire. • Clean engine air screen/fins. • Clean/replace muffler. • Check all wiring. • See =To Adjust Carburetor" in Service Adjustments section. • Contact an authorized service center/department. • Worn, bent or loose blade. • Bent blade mandrel. • Loose/damaged part(s). • Replace blade. Tighten blade bolt. • Replace blade mandrel. • Tighten loose part(s). Replace damaged parts. • Faulty operator-safety presence control system. • Check wiring, switches and connections. If not corrected contact an authorized service center/department. • Worn, bent or loose blade. • Mower deck not level. • Buildup of grass, leaves, andtrash under mower. • Bent blade mandrel. • Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. • Replace blade. Tighten blade bolt. • Level mower deck. • Clean underside of mower housing. engaged Poor cut - uneven 29 • Replace blade mandrel. • Clean around mandrels to open vent holes. TROUBLESHOOTING PROBLEM Mower blades will not rotate CHART CAUSE CORRECTION • Obstruction in clutch mechanism. • Worn/damaged mower drive belt. • Frozen idler pulley. • Frozen blade mandrel. Poor grass discharge • Engine speed too slow. • Travel speed too fast. • Wet grass. _• Remove obstruction. Replace mower drive belt. Replace • Replace idler pulley. blade mandrel. • Place throttle control in "FAST" position. • Shift to slower speed. • Allow grass to dry before mowing. • Level mower deck. • Mower deck not level. • Low/uneven tire air • Check tires for proper air pressuPe. pressure. • Worn, bent or loose blade. • Replace/sharpen blade. • Buildup of grass, leaves and trash under mower. • Mower drive belt wom. • Blades improperly installed. • Improper blades used. • Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. Headlight(s) not working (if so equipped) • • • • Switch is "OFF". Bulb(s) burned out. Faulty light switch. Loose or damaged widng. • Blown fuse. Battery will not charge • Bad battery cell(s). • Poor cable connections. • Faulty regulator (if so equipped). • Faulty altemator. Loss of Drive • Freewheel control in =disengaged" position. • Motion drive belt worn, damaged or broken. • Air trapped in transmission dudng shipment or servicing. Engine "backfires" when turning engine "OFF" • Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine. 30 Tighten blade bolt. • Clean underside of mower housing. • Replace • Reinstall mower ddve belt. blades sharp edge (_own. • Replace with blades listed in this manual. • Clean around mandrels to open vent holes. • Turn switch "ON". • Replace bulb(s). I- Check/replace light switch. • Check wiring and connec tions. Replace fuse. Replace battery. Check/clean all connec tions. • Replace regulator. • Replace alternator. • Place freewhee! control in "engaged" position. • Replace motion drive belt. • Purge transmission. • Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine. TRACTOR - - MODEL NUMBER 917.270831 SCHEMATIC BATTERY FUSE 15 AMP. AMMETER (OPTIONAL) W_TE *! '© 8LACK ,O-+----I I i REO /RED STARTER SOLENOID I B _--¢C2_2___-_ ,' L ....... ,J CLUTCH I BRAKE (PEDAL UP) W_TE (NOT OCCUPIED) •A_I f_E *LL I....... i i .... 1 SEAT SWITCH I BL/_K I ?_ BUICK _ 'o _-_E_CUiaR [" aL*CK i I "I i- ' ".......... (CLUTCH _FF) I GROUNDING CONNECTOR 4 l • mF (OPTIONAL) BLACK IGNITION UNIT CHARGING SYSTEM OUTPUT 3 AMp DC @3600 RPM SPARK PLUG I (2 PLUGS ON TWIN CYL ENGINES) _ VQ4.TS AC M_N. 0 _ I ORANGE _PM (CHARGINGSYSTEMI_SCONNECTEO) RED "3 • UQm_GSVST_OUTPUT = _MPAC e _ RPM DIODE t I i ALTERNATOR NOTE IGNITION PoSmON SWITCH CIRCUIT OFF G+M+L RUN/LIGHT B+ L RUN START B+ L B+L+S "MAKE" NONE A + Y NONE NONE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL OP_WN ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS NON-REMOVABLE SPEEDED UP, THE LIGHTS CONNECTIONS WILL BECOME THEIR BRIGHTEST. HEADLIGHTS REMOVABLE CONNECTIONS WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING, 31 TRACTOR - MODEL NUMBER 917.270831 ELECTRICAL I i 42 I 41 26 25 16 29 I 32 TRACTOR - MODEL NUMBER 917.270831 ELECTRICAL KEY PART NO. NO. DESCRIPTION 1 2 8 10 11 12 16 19 20 21 22 24 25 26 27 28 29 30 31 32 33 40 41 42 43 44 45 52 55 70 Battery 12 VOLT 28 AMP Bolt Hex Hd 1/4-20unc x 3/4 Case Battery Bolt, Btr Front 1/4-20 x 7.1/2 HoiddownBattery FrontMount Nut, Push Nylon Battery Front 1/4 Switch, Intednck Pushdn Washer Lock 1/4 Nut Jam Hex 1/4-20 Unc Hamess LightSocket (W/4152j) Bulb Ught #1156 Cable Battery Cable Battery Fuse Nut Keps Hex 1/4-20 Unc Cable Ground Switch Seat Switch Ign 4 Position " Nut Ignition Cover Ignition Switch Key Molded Craftsman Harness Ign Bolt Blk. Fin Flex 1/4-20 Unc x 1/2 CoverTerminal Solenoid Nut Keps BIk Hex 1/4-20 Unc Ammeter Rectangular6 Amp ProtectionWire Loop Screw Thdrol 5/16-18 x 1/2 Harness Engine B&S 163465 74760412 7603J 145211 150109 145769 . 153664 Std551125 73350400 166182 4152J 4799J 146148 166180 73510400 145491 121305X 140301 124211X 141226 109310X 169596 71110408 131563 168327 73640400 121433X 141940 17490508 166658 NOTE: All component dimensionsgiven in U, S. inches 1 inch = 25/4 mm 33 TRACTOR - MODEL NUMBER 917.270831 CHASSIS AND ENCLOSURES 28 58 12 53 31 55 14 6O 13 3 74 3 34 14 TRACTOR CHASSIS - MODEL NUMBER 917.270831 AND ENCLOSURES I_'Y PART NO. NO. 1 1B681_ 2 140356 3 17060612 4 STD551(_5 5 155272 9 165454XO13 10 STD533710 11 155927 • 12 145660 13 169118 14 17490608 17 144983X558 18 126938X 20 156437 23 124028X 25 19131312 26 STD541437 28 156725X558 29 155217X599 30 154791X558 31 139976 37 17490508 38 139886 39 139887 51 73800400 52 19091416 53 145201 54 161464 55 145202 57 STD522507 58 140547 60 STD533707 64 154798 74 STD541437 114 158112 115 17060620 116 19131614 140 158418 142 165867 143 164_ 144 154207 145 156524 159 155123X428 DESCRIPTION Chassis Assembly Drawhar Screw 3/8-16 x 3/4 Washer 13/32 x 3/4 x 16 Gauge BumperHood/Dash Dash Bolt, Carriage 3/8-16 x 1 Panel, Dash, L.H. Clip Tinnerman Grille P/L Panel, Dash, R.H. ScrewThdml 3/8-16 x 1/2 HoodAssembly BumperHood Plate Mtg Battery Fuel Tank Bushing,Snap, Nylon, Fuel Line Washer 13/32 x 13/16 x 12 Gauge Locknut, Hex, with Insert 3/8-16 Unc Grillew/Clips MS-558 Lens, Grille Fend/Ftrast Bracket, Fender Support Screw Thdrol 5/16-18 x 1/2 Pivot Bracket Assembly, L.H. Pivot Bracket Assembly, R.H. Nut Lockw/Insert 1/4-20 UNC Washer 9/32 x 7/8 x 16 Ga. Bracket Grille Pickofl LH Screw Hex Wshd 8-16 x 7/8 Bracket Grille Pickoff RH Bolt, Fin Hex 1/4-20 UNC x .75 Air Duct P/L 18HP B&S Opp. Twin Bolt Rdhd Sqnk 3/8-16 UNC x 3/4 Dash LowerSTLT Nut Crownlock 3/8-16 UNC Keeper Belt Rear Lh Stl Screw 3/8-16 x 1-1/4 Washer 13/32 x 1 x 14 Ga. Bracket Suspension Front Plate Reinfomement STLT Bracket Swaybar Chassis Bracket Pnt Footrest STLT Rod Pivot Chassis/Hood Cupholder NOTE: All component dimensionsgiven in U. S. inches 1 inch = 25/4 mm 35 TRACTOR GROUND - MODEL NUMBER DRIVE 57 , r_ 1 156 2 62 25 :36 917.270831 TRACTOR GROUND 2 3 4 5 6 8 10 11 13 14 18 19 21 22 24 25 26 27 28 29 30 31 32 34 35 36 37 38 39 40 41 42 47 48 49 50 51 52 53 55 56 57 58 917.270831 DRIVE KEY PARr NO. NO. 1 - MODEL NUMBER ........ 146682 123666X 12000028 121520)( 17060512 165866 STD561210 105701X 74550412 10040400 STD523710 STD541437 106933X 130804 S'rD541237 106888X S'rD551037 S'1"D561210 145204 124236X 130807 127275X STD523107 155071 120183X STD551062 STD571810 131494 STD523727 4470J 165838 19131312 127783 154407 123205X STD523715 STD541437 STD541431 105710X 105709X STD523712 130801 127274X KEY PART NO, NO. OESCRIP'nON Tmnsaxle (See Breakdown) Peedess 206-545C Spring, Return, Brake Pulley, Transaxle Ring, Retainer Strap,Torque Screw 5/16-18x3/4 RodShifterFenderSTLT Pin, Cotter Washer, Shift Plate Bolt 1/4-28UNFW/PatchGr. 8 Washer Lock Hvy Helical BoltFinHex3/8-16UNCxl Gr5 Nut Knob Rod, Brake Nut Spring, BrakeRod Washer Pin Rod, Parking Brake Cap, Parking Brake, Red Bracket, Transaxle Keeper, Belt, LH. Bolt Shaft Assembly, Foot Pedal Beadng, Nylon Washer Roll Pin Pulley, Idler, Flat Bolt Spacer, Split ,395 x .59 Keeper, Belt, Idler Washer 13/32x13/16x12Ga. Pulley, Idler, V-Groove, Plastic Bellcrank Clutch Grad Dry Stl Retainer, Belt Bolt NutCrownLock3/8-16UNC NutCmwnLock5/16-18UNC Link, Clutch Spring,Clutch Return Bolt Fin Hex 3/8-16 x 1-1/4 V-Belt, Ground Ddve Keeper, Belt, R.H. 59 61 62 63 64 65 66 70 72 74 75 76 77 78 79 80 81 82 83 84 85 89 90 96 112 113 116 145 150 140312 17060612 8883R 140186 164975 STD551143 154778 134683 19132012 137057 121749)( STD581075 123583X 121748)( S'rD580025 145090 165592 165711 19171216 166231 150360 158391X428 124346X STD624003 19091210 127285X 72110610 74490540 DESCRIP]ION Keeper, Bolt, Center Span Screw 3/8-16 x3/4 Cover, Pedal Pulley, Engine Bolt, Hex 7/16-20 x 4 Grade 5 Washer Keeper, Belt, Engine, Fool.Proof Guide, Mower Ddve Belt, R.H. Washer 13/32 x 1-1/4 x 12 Ga. Spacer, Axle Washer 25/32 x 1-1/4 x 16 Ga. E-Ring Key, Square 2.0 x .1845/.1865 Washer 25/32 x 1-5/8 x 16 Ga Key Woodruft Arm, Shift Shaft Asm Cross Tapered 650 20 Spring,Torsion Washer 17132 x 3/4 x 16 Ga. LinkTransaxle Nut, Nylock Console, Shift, STLT Nut, Self-Thding, Wsh Hd 1/4 Retainer Spdng 1" Washer 9/32 x 3/4 x 10 Gauge Strap Torque 90 Degrees Bolt Rdhd Sqneck 3/8-16 x 1.25 Bolt, Hex Flghd 5/16-18 Gr. 5 165850 Bushing Bellcrank Grcl.Drive 151 19133210 Washer 13/32 x2 x 10 Ga. 156 166002 Washer Srrted 5/161D x 1.125 158 165589 Bracket Shift Mount 159165494 Hub Tapered Flange Shift Lt 160 19292016 Washer 29/32 x 1-1/4 x 16 Ga 161 72140406 Bolt Rdhd Sqnk 114-20 x 3/4 Gr.5 162 73680400 Nut Crownleek 1/4-20 Unc 163 74780416 Bolt Hex Fin l/4-2OUnc x 1 Gr 5 164 19091010 Washer 5/8 x .281 x 10 Ga 165 165623 Bracket Pivot Lever 166 166880 Screw 5/16-18 x 5/8 168 165492 Bolt Shoulder 5/16-18 x .561 169 165580 Plate Fastening Lt NOTE: All component dimensionsgiven in U. S. inches 1 inch = 25/4 rnm 37 TRACTOR - MODEL NUMBER 917.270831 STEERING ! _ _ : P"-_"- 38 i _ _\_ ...... _,-_ • _°j i C, i i __,F 62 _ 44 67 68 47 U 43 40 I 30 38 _ I t J J TRACTOR- MODEL NUMBER 917.270831 STEERING KEY PAR'r NO. NO. DES_ 1 2 3 4 5 6 7 8 9 10 11 13 15 17 18 19 22 23 25 26 27 28 29 3O 32 36 37 38 39 40 41 42 43 44 46 47 51 54 62 63 65 66 67 68 79 80 SteedngWheel Axle Assembly STMP Dropped STL Spindle Assembly, LH. Spindle Assembly, R.H. Bearing, Race, Thrust, Hardened Washer 25/32 x 1-5/8 x 16 Gauge Washer 27/32 x 1-1/4 x 16 Gauge Ring, Klip Bearing, Steering Column Draglink Extended Stamped Washer, Lack Bea ringAxle STLT/GT Nut, Lock, Range 5/8-11 UNC Shaft Assembly, Steering Washer, Thrust .515 x .750 x .033 Support, Shaft Screw Hex Wshhd Torx Pittman Shaft Assembly Bracket, Steering Bushing,Link, Drag, Gear, Sector Washer 13/32 x 718x 16 Gauge Screw 3/8-16 x 3/4 Pin Rod,Tie Bushing,Steering Screw Insert, Steering Wheel Washer 13/32 x 2-3/8 x 12 Gauge Gripco Nut Adaptor,Steering Wheel Boot, Steering Shaft Washer 25/32 x 1-1/4 x 16 Gauge Extension Shaft Steering LR.LT Cap, Spindle Fitting,Grease Nut Lock Hex w/Ins. 5/16-18 UNC Bolt Fin Hex 5/16-18 UNC x %1/4 Kit Steering Asm Service Bolt, Fin Hex 3/8-16 UNC x 1 Gr 5 Spacer Axle Bearing Arm Pittman Bolt, Rn Hex 5/8-11 UNC x 2-3/4 Axle, Brace Washer 13/32 x 1-1/4 x 12 Ga Bolt Hex Nylon 3/8-16 x 3/4 1_9768 154427 156483 157473 6266H 121748X 19272016 12000029 3366R 156438 STD551137 154779 73901000 156546 57079 160395 165857 165851 154406 126847X 136874 19131416 17060612 STD561210 130465 155099 152927 139769 19133812 STD541537 100711L 145054X428 121749X 153720 121232X 6855M STD541431 74780520 167902 STD523710 154780 154404 74781044 154429 19132012 74950612 NOTE: All component dimensions given in U. S. inches 1 inch = 25/4 mm 39 TRACTOR - MODEL NUMBER 917.270831 ENGINE 14 81 _'_" 26 32 . 34 31 / 39 33 I 29 / 4 I OPTIONAL EQUIPMENT Spark Arrester I 4O TRACTOR - MODE L NUM BER 917.270831 ENGINE K]EY PART NO. NO. 1 1&152 2 17720410 3 ...... 4 5 6 7 8 10 11 12 13 14 15 16 17 23 25 26 27 29 31 32 33 34 35 37 149723 144069 144068 138129 150176145552 •STD551125 STD522507 165287 13280336 13200300 STD551237 17490624 159880 145996 73920600 152927 137180 157103 161696 123487X 106082)( 17060512 8543R 38 ....... 39 81 109227X 128861 DESCRIPTION Control, Throt Paddle 32 22 Screw, Hex Thd Cut 1/4-20 x 5/8 Engine, B&S, (See Breakdown) No. 461707-0145-E1 Muffler Exhaust Exhaust Asm, Left Exhaust Asm Right Clamp Tube Double Engine Bolt 5/16-18unc x 3/4 W/Sems Heat Shield Lt Washer Lock Hvy. Helical 1/4 Bolt Fin Hex 1/4-20Unc x .75 Gasket, Muffler Nipple, Pipe 4-1/2 Elbow, Standard 90°, 3/8-18 NPT Washer Lock Ext Tooth 3/8 Screw Thdrol 3/8-16xl -1/2 Tytt Shield, Bm/Dbr Guard ControlChoke Nut Keps 3/8-24 Unf Screw 1"I"#10-32 x 5'x 3/8 Flange Arrestor, Spark Tank, Fuel Cap Fuel Guage Clamp, Hose Spacer Pad Screw 5/16-18 x 3/4 Line, Fuel Plug, Oil Drain (See Engine Breakdown) Pad idler Nut Flange 1/4-20 Starter Nut NOTE: All component dimensions given in U. S. inches 1 inch = 25/4 mm 41 TRACTOR -- MODEL NUMBER 917.270831 SEAT ASSEMBLY I 5 K]EY PART NO. NO. DIESCRIFnON 1 2 3 4 5 6 7 8 9 10 11 12 Seat 3350 BIk/otk Craftsman Bracket Pnt Pivot Seat (blk) Bolt Fin Hex 3/8-16unc X 1 Washer 13/3:) X 3/4 X 10 Ga Clip Push In Hinged Nut Hex Lock w/Ins 3/8-16 Unc Spring Seat Cprsn 2 250 BIk Zi Screw 3/8-16 X 1-112 Washer 13/32 X 1 X 14 Ga Pan Pnt Seat (blk) Knob Seat Bracket Pnt Mounting Switch 140123 140551 STD523710 19131610 145O06 STD541437 124181X 17060616 19131614 155925 166369 121246X K]EY PART NO. NO. DESCRIPTION 13 121248X 14 72050412 15 134300 16 121250X 17 123976)( 21 153236 22 STD541431 24 19171912 25 127018X Bushing Snap BIk Nyt 50 Id Bolt Rdhd Sht Nk 1/4-20x1-1/2 Spacer Split 28 X 96 Zinc Spring Cprsn I 27 BIk Pnt Nut Lock 1/4 Lge Fig Gr 5 Zinc Bolt Shoulder 5/16-18 Unc-2A Nut Hex Lock w/Ins 5/16-18 Washer 17/32 X 1-3/16 X 12 Ge, Bolt Shoulder 5/16-18 X 62 NOTE: Allcomponent dimensions given in U. S. inches 1 inch = 25/4 mm 42 TRACTOR - MODEL NUM BER 917.270831 DECALS 6 8 9 7 13 15 KL=YpART NO. NO. 1 156439 3 163200 4 163202 5 163207 6 133644 7 166927 8 167180 9 163204 11 156368 13 146046 1<3EYPART NO. NO. 15 160396 19 138047 20 166887 22 149516 - - 138311 - - 154515 - - 154516 - - 169580 - - 169581 DESCRIP'nON Decalj Fender Danger Sears Decal, Hood, R.H. Craftsman Decal, Hood, LH. Craftsman Decal, Fender Decal,Maintenance Decal, Panel Dash B&S DecaI, Rplcmnt Decal, Fender, Craftsman Gold Decal, Fender STLT Oper Inst E/S Decal, V-Belt Dr Sch Tractor KL=Y PART NO. NO. 1 59192 2 65139 3 106222X 4 59904 WHEELS AND TIRES DESCRIPTION Decal, Mower Drive Schematic Decal, Battery Diehard Sears Decal, Deck Mower EZ3 Decal, Battery Decal, LiftHandle Pad Footrest LH STLT Pad Footrest RH STLT Owner's Manual, English Owner's Manual, Spanish DESCRIPTION Valve Cap, Tire Stem, Valve Tire, Front Tube, FrontTire (Not Provided, Service Item Only) 5 106732X427 Rim, Front 6 278H Fitting,Grease (Front Wheel Only) 7 90401-1 Beating, Flange (Front Wheel Only) 8 106108X427 Rim, Rear 9 122082X Tire, Rear 10 7152J Tube, RearTire (Not Provided, Service Item Only) 11 104757X Cap, Axle - - 144334 Sealant, Tire 10 oz. NOTE: All component dimensions given in U. S. inches 1 inch = 25/4 mm 43 TRACTOR - MODEL NUMBER 917.270831 LIST ASSEMBLY 30 3 11 13 19 13 20 / J_,_: 15 _ \ 171e20 16 \ 19 _y 44 15 \ \ TRACTOR - MODEL NU MBER 917.270831 LIST ASSEMBLY PART NO. NO. DESCRIPTION 1 2 3 4 5 6 7 8 11 12 13 15 16 17 18 19 20 23 24 25 26 27 28 29 30 31 32 36 37 38 40 41 49 50 Lift Lever Inner Wire Assembly Shaft Assembly, Lift Pin, Groove E-Ring Washer 21/32 x 1 x 21 Gauge Bearing, Nylon Grip, Handle, Ruted Sutton, Plunger. Red Link, Uft, L.H. Unk, Lift, R.H. Retainer Spring Link, Front Nut, Hex, Jam 1/2-13UNC Trunnion NutLock 1/2-13 UN(_ Arm, Suspension,Rear Retainer Spdng Nut, Special Washer 13/32 x 5/8 x 16 Gauge Spring Pin, Cotter 3/32 x 1/2 Rod, Adjust, Lift Nut, Hex, Jam 3/8-16UNC Knob, inf. 3/8-16 Trunnion, InfHeight Beadng, Pvt, Lift Special Nut, Cmwnlook 3/8-24 Pointer Height Indicator PlugHole Screw 5/16-18x3/4 Washer 11/32 x 1-1/2 IndicatorHeight Nut Flange Lock Nut Push Phos & Oil 159460 159471 105767)( 12O00002 19211621 120183X 125631X 122365X 139865 139866 STD624008 127218 73350800 130171 73680800 139868 163552 110807X 19131016 2876H 76020308 126971X 73350600 138057. 150233 140302 73540600 155097 123935X 1_12 19112410 155098 145212 110452X NOTE: Allcomponent dimensionsgiven in U. S, inches 1 inch = 25/4 mm 45 TRACTOR -'- MODEL NUMBER 917.270831 MOWER DECK 21 22 123 24 \ 2 26 16 28 1 29 ,18 46 27 TRACTOR- MODELNUMBER 917.270831 MOWER DECK NO. 1 2 3 PARr NO. 165892 STD533107 138017 4 165460 5 STD624008 6 130832 8 850857 9 STD551137 10 140296 11 134149 12 129895 13 137645 14 15 16 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 128774 110485X 140329 72140505 132827 159770 STD541431 134753 131267 105304X 123713X 110452X 130968 19111016 131491 157722 129963 153535 137266 STD533717 133835 131494 STD551037 40 STD541437 44 140088 45 STD624003 46 137729 48 133944 49 155066 50 1313_) 51 STD541410 52 139888 53 131845 54 133943 55 155046 DESCRIPTION Mower Deck Assembly, 42" Bolt Bracket Assembly,Sway Bar, Front • Bracket Sway Bar 38/42" Deck RetainerSpdng Arm, Suspension, Rear Bolt, Hex 3/8-24 x 1.25 Gr. 8 Washer, Lock Washer, Hardened Blade, Mulching Bearing, Ball Shaft Assembly, MandreI, Vented (Includes Key Number12) Housing, Mandrel, Vented Beadng, BalI, Mandrel Stripper, Vented Mower Deck Bolt, Carriage 5/16-18 x 5/8 Bolt, Shoulder Baffle, Vortex NutCrownlocks/16-18UNC Stiffener Bracket Bracket, Deflector Cap, Sleeve Spring, Torsion, Deflector Nut, Push Shield, Deflector Washer 11/32 x 5/8 x 16 Ga. Rnd, Hinge ScrewThdrolWasherHead Washer, Spacer Pulley, Mandrel Nut, Toplock, Flanged Bolt Fastner, ChdstmasTree Pulley, Idler, Rat Washer 13/32 x13/16 x16 Gauge NutCrownlock3/8-16UNC Guard, MandreI, L.H. Retainer Screw, Thd. Roll 1/4-20 x 5/5 Washer, Hardened RolterAssembly, CamFollower Bolt, Shoulder #10-24 Grade 5 Locknut Bolt, Shoulder 5/16÷18UNC Arm Assembly, Pad, Brake Washer, Hardened Arm, Idler 0 _ NO. PART NO. 56 165723 59 141043 67 149846 68 144959 85 72140620 92 STD541437 101 136420 102 71161010 103 19061216 104 STD551110 105 160793 106 2029J 111 155197 112 155198 113 17060512 114 STD541431 115 72110504 116 4896H 117 165746 118 73930600 119 STD551037 121 143723 128 153390 129 19131312 130 STD523710 DESCRIPTION Spacer, Retainer Guard, TUV idler Knob Custom Oval V-Belt BoltCarriage 3/9-16 x 2-1/2 Nut MulcherCover Screw Washer #10 Washer, Lock Latch Assembly, Bagger Nut, Weld Bracket, Gauge, Wheel LH. Bracket, Gauge, Wheel R.H. Screw 5/16-18 x 3/4 Nut, Hex, Keps 5/16-18 UNC Bolt, Carriage 5/16 UNC x 1/2 Bolt, Shoulder Wheel, Gauge Nut, Centedock 3/8-16 Washer 3/8 x 7/8 x 14 Gauge Bracket Washer Felt Washer 13/32 x 13/16 x 12 Ga. Bolt, Fin Hex 3/8-16 UNC x 1 Gr. 5 Bolt, Rdhd Sqnk 3/8-16UNC x 1 131 STD533710 Arm SpringBrake Mower 142 165890 Bracket Arm Idler 42" 143 157109 144 158634 Keeper Belt 42" Clutch Cable 145 165888 Pulley Idler Flat Bolt Carriage Idler 146 165891 SpringExtension 147 131335 SpringReturn Idler 148 169022 149 165896 Retainer SpringYellowZinc Washer 9/32 x 3/4 x 18 Ga. 150 19091218 Bracket Clutch 151 169670 152 169676 Cable Clutch 42 In Washer Flat 3/8" Type B 153 169674 154 169675 Spring Retainer Spdng Retention Lever 155 169671 156 169672 Spacer Rod Clutch 157 169669 Screw Hex Thd Cut 1/4-20 x 5/8 158 17720410 Mandrel Assembly (Includes Key - - 130794 Numbers 8-10, 12-15, 31 and 32) -169583 Mower Deck, Complete (Standard Deck, Order Separately Mulcher Plate and Gauge Wheel Components, Key Nos. 101-106 and 111-121) NOTE: All component dimensionsgiven in U. S. inches 1 inch = 25/4 mm 47 TRACTOR PEERLESS # - MODEL NU MBER 917.270831 TRANSAXLE-MODEL NUMBER 206-545C 157 11 47 13 157 48 TRACTOR PEERLESS TRANSAXLE-MODEL REF PART NO. NO. 1 2 3 4 5 6 6A 7 8 8A 9 10 11 12 13 772147 780086A 770128 776395 776409 778364 778369 778330 792180 792047 784352 784378 778334 778309 778368 14 778368 15 17 18 20 21 22 25 25A 26 27 28 29 778370 786188 786102 792077A 792078 792079 792073A 792177 792125 792035 788040 780072 29A 780160 29B 780051 29C 780199 30 780108 31 780001 31A 780195 32 34 35 35A 36 37 38 - MODEL NUMBER 788083 780194 780193 780197 790075 790007 799021 NUMBER DESCRIPTION Transaxle Cover Needle Bearing ,5/8" Transaxle Case Countershaft Output Shaft Spur Gear (38 teeth) Spur Gear (t5 teeth) Spur Gear (11 teeth) Shift Key Woodruff Key #9 Shift Collar Shift Rod & Fork Bevel Gear (30 teeth) Input Bevel Pinion (13 teeth) Bevel Gear (13 teeth) (Include. 14) Bevel Pinion (13 teeth) (Include. 13) Ring Gear (43 teeth) Drive Pin Spacer 1.130 X ,695 Ball 5/16" dia Set Screw 3/8 - 16 x 3/8" Spring ,310 OD x .625 L Screw 1/4 - 20 x 1-1/4" Screw 1/4-20 x 1-3/8" Retaining Ring (pkg of 2) Retaining Ring Retaining Ring Thrust Washer .627 ID x .031W Thrust Washer .762 ID x .031W Thrust Washer .762 ID x .031W Anti-Rotation Washer .632 Cup Washer 1.127 ID x .032W Flat Washer .750 ID x .056W (Use As Needed) Flat Washer .750 ID x .062W Oil Seal 6/8" Bushing .563 Flanged Bushing 5 / 8" ID Flanged Bushing .751 Brake Disk Brake Pad Plate Brake Pad (pkg of 2) 917.270831 206-545C REF PART NO. NO. 39 40 786026 792076A 41A 42 42A 43 44 45 46 47 48 49 50 51 52 53 54 56 57 58 59 60 61 65 790079 792073A 792085A 792075 790025 786066 786086 774690 774691 778356 778338 778354 778352 778350 778346 778355 778337 778353 778351 778349 778345 780189 66 67 69 70 71 71B 76 776422 776396 792170 786187 788069 788092 780090 77 79 82 788078A 792144 778333 83 85 87 150 157 180 900 778338 792154 788089A 788093A 788088A 730229A 794712 NOTE: 49 DESCRIPTION Dowel Pin Flat Washer .312 ID x .059W Brake Lever Screw 1/4 - 20 x 1-1 /4" Screw 1/4 - 20 x 2 t/4" Locknul 5 / 16 - 24 Brake Pad Holder Spacer .2625 x 1.0 Brake Lever Bracket Axle (11-15 / 16" Long) Axle (16 - 1 / 2" long) Spur Gear (29 teeth) Spur Gear (27 teeth) Spur Gear (23 teeth) Spur Gear (19 teeth) Spur Gear (16 teeth) Spur Gear (15 teeth) Spur Gear (11 teeth) Spur Gear (13 teeth) Spur Gear (17 teeth) Spur Gear (21 teeth) Spur Gear (24 teeth) Spur Gear (25 teeth) Fiat Washer .563 ID x .062W Input Shaft Shifter & Brake Shaft Retaining Ring Spacer .890 Square Cut Ring =O" Ring Flat Washer 1.128 ID x .058W tnverted Retaining Ring Spring ,430 OD x .5000 L Bevel & Spur Gear (30 & 13 teeth) Spur Gear (27 teeth) Oil Fill Pk_J Oil Seal 9 / 16" Liquid Gasket RTV Silicone Oil Seal 3/4" Gear Oil 80W90 Replacement MST 206-545C Transaxle All component dimensions given in U.S. inches 1 inch = 25,4 mm TRACTOR - MODEL NUMBER 917.270831 BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E1 _8i I_O_LABELKIT I 11o5eOWNER'S MANUAL tr REQUIRES 15 _.<7 5O SPECIAL TOOLS TO INSTALL. SEEREPAIR INSTRUCTION MANUAL I TRACTOR BRIGGS & STRA'I-FON 51 _:_ 122 ' 51 _:_-: ENGINE-MODEL 447_ 865d'_ (" r., 51A / :"_, 205 _ .• _ 634A e 202 _'_ - ? 212 ,'= : 267 _ 203':'r: 50 - MODEL NUMBER NUMBER 917.270831 461707, _ _ -_°'_ 305 "_ " 304 - TYPE NUMBER __ - : ..... -- • 306 "" . 3()7 | 865A 1 53_ 54_- 51A 0145-E1 725 " 240 ._? 573 -_",. °.- _.J"7"_='=t 861 PUMP REPAIR KIT 392 _ 432 _%_ ,,_ ,_'-__ 425 _ -_.... ._ _ ._ .... 297 30 A-_ 307 527 '1 121 CARBURETOR 432 _,_ _ 959 392'_ 104 .. 433 KIT 968 _ 356 " -- _;, | / 102_C_/| 386 .- 333_ 851 _ 643 _j-,/--, 258 222 11 6_ " 482 _ I / _,._\_.¢_. -'%_:_-'_ I 689 | l-.- i__-_'_::_ 1 211 ' _ 235/_ 562 _ ' : 278 ._ 2271::i' ::'=1 592 423 _ 701 '"I._L 73 __ "k REQUIRES SPECIAL TOOLS TO INSTALL SEE REPAIR INSTRUCTION MANUAL "= 163 971 91 I 109 108 - ' 332 934 _ 75 ou6 _ 0051 . : ,°,_- _.-, .::.__,_ __ _:,._ 79_ _..___'_-"" _, '_"--_ \-_,-._--:. ; 726 ""_<_._-_::' 51 TRAC:I"OR - MODEL NUMB ER 917.270831 BRIGGS & STRAI"I'ON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E1 513 783 310_ 803 797A 797 544 801 358 GASKET 634 _ 177 O 163 SET 7 51A_ 3@ 20@ 569 52 TRACTORBRIGGS KEY NO. 1 2 3 4 5 5A 7 7A 8 9 10 IOA 11 & STRATI'ON PART NO. 498583 399265 91086 493304 214517 214518 271867 271868 495754 271189 13 15 16 19 20 23 24 25 94565 94239 690666 399264 291675 491180 222698 499180 499181 499182 499183 26 499184 499285 499186 499187 27 28 263129 498319 498320 29 498314 498541 32 33 34 35 36 40 41 42 45 46 47 95017 390420 494553 691302 65906 26828 221596 292260 494553 261368 214487 393415 ENGINE-MODEL NUMBER DESCRIPTION *" _4 27803 .4 94382 94380 280225 273390 271188 MODEL NUMBER Cyl_,nder Assembly ushing/Seal Kit Seal-Oil Sump-Engine Head-Cylinder #1 Head-Cylinde_ #2 Gasket-Cylinder Head #1 Gasket-Cylinder Head #2 Breather Assembly _ylinder #1 ) asket-Breathsr Screw (Breather Assembly_ Screw (Breather Cover) Tube-Breather _ Gasket-Crankcase (.015" Thick, Std.) Gasket-Crankcase (.005" Thick) Gasket-Crankcase (.009" Thick) Screw (Cylinder Head) Plug-Oil Drain Crankshaft Bushing Seal-Oil Flywheel Key-Flywheel Piston Assembly (Standard) Piston Assembly (.010 =O.S.) Piston Assembly (.020 = O.S.) Piston Assembly (.030" O.S.) Ring Set, Piston (Standard) R_n_ • .Set, Piston (.010 Ring Set, Piston (.020 O.S.) Set, Piston (.030 RinQ =O._).. Lock-Piston Pin Pin A_ssembly, Pistc_ (Bid.) Pin Assembly-Piston (.005" O.S.) Rod-Connecting (Standard) Rod-Connecting (.020 U.S.) Screw (Connecting Rod) Valve-Exhaust (Include(s): Keeper-Valve (Ref. No. 42)) Valve-intake Spring-Valve 0ntake) Spring-Valve (Exhaust) Retainer-Valve (Exhaust) Retainer-Valve (Exhaust) Keeper-Valve Tappet-Valve Camshaft Slinger-Oil KEY NO. 917.270831 461707t TYPE NUMBER PART NO. 0145-E1 DESCRIPTION 498542 Short Block 213290 Manifold-Intake 271412 -Jr• Gasket-Intake 270884 -k_. Gasket-Intake 93970 Screw (Carburetor) 93208 Screw (Intake Manifold) 691438 Screen-Rotating 222511 Washer (Flywheel) 691134 Screw (Flywheel Fan) 693483 Body Assembly-Upper 690718 Screw (ThrottleValve) 693485 Shaft-Throttle 807923 Kit-Idle Speed 693509 • Gasket-Carburetor Body 693506 • Pin-Float Hinge 692078 • Valve-Float Needle Body Assembly-Lower 693482 Valve-Choke 693505 Shaft-Choke 693498 Jet-Main 693538 Jet-Main (High Altdude) 693500 Carburetor Kit 121 491539 122 281411 Spacer Carburetor 125 693479 Valve-Throttle 130 693604 Float-Carburetor 133 693512 Key-Timing 146 94196 Jet-Pilot 147 693508 Base-Air Cleaner 161 496599 "/r Gasket-Air Cleaner 163 271411 "JrSeal-O-Ring 177 271170 Line-Fuel (Cut to Requir_ 187 299146 Length) Screw (Back plate) 197 95063 Link-Mechanical Governc 202 262683 Crank-Bell 203 280997 Screw (Bell Crank) 205 93971 Spring-Governor 209 262352 211 261563 Spdng-Governor Link-Throttis 212 693985 Guide-Air 215 224816 Gear-Governor 219 394348 Washer-Thrust (Govemol 220 222773 Gear) Bracket-Contro| 222 491282 Lever-Govemor 227 491297 Shield-Fuel Spray 235 224995 Filter-Fuel 240 394358 Connector-Hose (Pulse 244 230318 Line) Screw (Engine Sump) 258 94930 Screw (Casing Clamp) 267 93897 Washer (Governor Level 278 94942 Nut-Wing (Air Filter 297 94289 Retainer) Housing-Blower 304 691390 Screw (Blower Housing) 305 690960 Shield-Cylinder 306 222846 Shield-Cylinder 306A 223734 Screw (Cylinder Shie|d) 307 94930 Motor-Starter 309 497596 310 94003 Bolt (Starter Motor) Brush Set 311 497608 48 50 51 51 A 53 54 73 75 78 91 95 97 98 102 104 105 107 108 109 117 53 TRACTOR- MODEL NUMBER 917.270831 BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E1 KEY NO. PART NO. 332 333 334 337 356 358 383 386 391 392 404 423 425 432 433 434 435 441 445 447 449 474 482 510 513 523 525 527 535 544 552 552A 562 230674 394891 94731 802592 494705 495868 89838 693490 693487 693491 223882 94674 94823 693492 693489 693493 693494 222875 394019 93343 94882 93474 93621 497606 398003 494947 495348 223167 272490 97603 262332 262331 93853 569 572 272645 222892 573 592 601 615 615A 616 634 634A 635 637 643 689 697 725 726 741 783 797 797A 801 491304 92278 95162 94296 93898 491530 491287 271013 66538 693510 496700 262337 93585 280866 91362 262989 693059 94010 693167 394860 DESCRIPTION O+ O+ O+ O+ 4r * Nut (Flywheel) Armature-Magneto Screw (Magneto Armature) Plug-Spark Wire-Stop . Gasket Set Wrench-Spark Plug Gasket-Pump Body-Pump " Spring-Pump Diaphragm Washer (Governor Crank) Screw (Air Cleaner Base) Screw (Air Cleaner.Cover) Cap-Spring Diaphragm-Fuel Pump Cover-Diaphragm Screw (Diaphragm Cover) Bracket-Oil Fill Filter-Air Screw (Air Guide Cover) Screw (Oil Fill Bracket) Alternator Screw (Alternator) Drive-Starter Clutch-Drive Dipstick Tube-Oil Fill Clamp-Tube Filter-Air Armature-Starter Bushing (Governor Crank) Bushing (Governor Crank) Bolt-Carriage (Governor Lever) Gasket-Base Cover-Breather (Cylinder #2) Plate-Back Nut (Govemor Lever) Clamp-Hose Retainer (Govemor Crank) Retainer-Governor Shaft Crank-Governor Seal-Governor Shaft Washer-Foam Boot-Spark Plug Washer-Seal Retainer-Air Filter Spring-Fdction Screw (Drive Cap) Shield-Heat Gear-Ring Gear-Timing Gear-Starter Nut (Starter Terminal) Nut (Starter Terminal) Cap-Drive KEY NO. PART NO. 802 803 807 822 497607 497604 693511 693497 847 851 859 861 865 865A 868 868A 869 870 871 877 881 918 495715 493880 693488 393397 224774 224775 497656 273312 261463 262924 261961 231218 393456 495901 393815 934 955 968 971 94627 693513 225008 805540 1005 1006 1019 1036 1051 1058 1081 1090 1095 1125 1132 1136 498157 224901 496726 499382 263080 273688 280860 497605 498047 94724 94675 94297 1137 220680 1138 94298 _r DESCRIPTION Cap-End Housing-Starter Spacer Washer-Seal (Throttle Shaft) Dipstick/'rube Assembly Terminal-Cable O+ Diaphragm-Fuel Pump Kit-Fuel Pump Cover-Air Guide Cover-Air Guide Seal-Valve Seal-Valve Seat-Valve (Intake) Seat-Valve (Exhaust) Bushing-Guide (Exhaust) Bushing-Guide (Intake) Wire-Alternator Plate-Cover Hose-Vacuum (Cylinder-ToImpulse Pump)(Cut to Required Length) Screw (Fan Retainer) Plug-Carburetor Cover-Air Cleaner Screw (Upper Body To Lower Body) Fan-Flywheel Retainer-Fan Label Kit Label Kit-Emission Ring-Retaining OwnerOs Manual * Seal-O-Ring Retainer-Brush Gasket Set-Valve Overhaul Screw (Cover Plate) Screw (Oil Slinger) Screw (Governor, Control Rod) Washer (Governor, Control Rod) Nut (Governor, Control Rod 460707°0145-E1 Replacement Engine Included in Gasket Set, Ref Number 358. • Included in Carburetor Kit, Ref Number 121. • Included in Value Overhaul Kit, Ref Number 1095. + Included in Fuel Pump Kit, Ref Number 861 , O<1,+ NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 54 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION I "" SIGHTING GUIDE ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL I 1_ greater than 15°), never across the face. Make turns gradually to prevent tipping or loss of control. Exercise extreme Operate when caution your Tractor changingupdirection and downonthe slopes. face of slopes (not I I I r i For in-home major brand repair service: Call 24 hours a day, 7 days a week 1-800-4-MY-HOME" (1-800-46_663) Para pedir servicio de reparaci6n a _omicilio • 1-800-676-5811 In Canada for all your service and parts needs call Au Canada pour tout le service ou les pi6ces 1-800-665-4455 For the repair or replacement parts you need: Call 6 am - 11 pm CST, 7 days a week PartsDirect s" 1-800-366-PART (!-800-366-7278) Para ordenar piezas con entrega a domicilio 1-800-659-7084 For the location of a Sears Parts and Repair Center in your area: Call 24 hours a day, 7 days a week 1-800-488-1222 For information on purchasing a Sears Maintenance Agreement or to inquire about an existing Agreement: Call 9 am - 5 pm, Monday - Saturday 1-800-827-6655 SEARS HomeCentral s" 169580 4.27.99 TR Printed in U.S.A. i
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