Craftsman 917 270831 Users Manual
917270831 917270831 CRAFTSMAN LAWN TRACTOR - Manuals and Guides L9060056 View the owners manual for your CRAFTSMAN LAWN TRACTOR #917270831. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman LAWN TRACTOR Manual
CRAFTSMAN Lawn, Tractor Manual L9060056 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides
917.270831 L9060056
2015-01-05
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Owner's Manual
rRI:IFTSMI:IN
20.5HP
ELECTRIC START
42" MOWER
6 SPEED TRANSAXLE
LAWN TRACTOR
Model No
917.270831
•
•
•
•
Safety
Assembly
Operation
Maintenance
• Repair
Parts
CAUTION:
Read and follow all Safety
Rules and Instructions before
operating this equipment
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pro, Mon - Sat
Sears, Roebuck and Co., Hoffman Estates, II 60179
Visit our Craftsman
website:www.sears.com/craftsman
Warranty ...............................................
Safety Rules ..........................................
Product Specifications
_.........................
Assembly ...............................................
Operation ............................
................
Maintenance
Schedule ......................
LIMITED
TWO YEAR WARRANTY
Maintenance
2
2
5
8
11
17
.......................................
17
Service and Adjustments .................... 21
Troubleshooting
.................................
28
Repair Parts ........................................
32
Parts Ordering .....................
Back Cover
ON CRAFTSMAN
RIDING
EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained,
lubricated and tuned up'according
to the instructions in the owner's
manual, Sears will repair or replace, free of charge, any parts found to be defective in
material or workmanship.
This Warranty does not cover:
• Expendable
items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts, etc.
• Tire replacement
or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
• Repairs necessary because of operator abuse, negligenpe, improper storage or accident or the failure to maintain the equipment according to the instructions contained
in the owner's manual.
• Riding equipment
used for commercial
or rental purposes.
LIMITED 90 DAY WARRANTY
ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship
and our testing determines the
battery will not hold a charge, Sears will replace the battery at no charge. In-home
warranty service on your Craftsman riding equipment is available at no charge for 30
days from the date of purchase. Please contact your nearest service center. After 30
days from the date of purchase, warranty service is available by taking your Craftsman
riding equipment to your nearest Sears Service Center. (In-home warranty service will
still be available after 30 days from the date of purchase but a standard trip charge will
apply). This warranty applies only while this product is in the United States. This
Warranty gives you specific legal rights, and you may also have other rights which may
vary from state to state.
Sears,
Roebuck
and Co., D/817 WA, Hoffman
GENERAL
OPERATleN
• Read, understand, and follow all instructions in the manual and on the
machine before starting.
• Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
• Clear the area of objects such as
rocks, toys, wire, etc., which could be
picked up and thrown by the blade.
• Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area.
Estates,
IL 60179
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary. Always look down and
behind before and while backing.
• Be aware of the mower discharge direction and do not point it at anyone.
Do not operate the mower without either the entire grass catcher or the
guard in place.
• Slow down before turning.
• Never leave a running machine unattended. Always turn off blades, set
parking brake, stop engine, and re2
move keys before dismounting.
• Turn off blades
•
•
•
•
•
• Do nottry to stabilize the machine by
putting your foot on the ground.
• Do not use grass catcher on steep
slopes.
when not mowing.
Stop engine before removing grass
catcher or unclogging chute.
Mow only in daylight or good artificial
light.
Do not operate the machine while under the influence of alcohol or drugs.
Watch for traffic when operating near
or crossing roadways.
Use extra care when loading or unloading the machine into a trailer or
truck.
CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the machine and the mowing activity. Neverassume that children will remain where you
last saw them.
• Keep children out of the mowing area
and under the watchful care of another
SLOPE OPERATION
responsible adult.
• Be alert and turn machine off if children enter the area.
Slopes are a major factor related to lossof-control and tipover accidents, which
can result in severe injury or death. All
slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
DO:
• Before and when backing, look behind
and down for small children.
• Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
• Never allow children to operate the machine.
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could overturn the ma-
• Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
chine. Tall grass can hide obstacles.
• Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
• Follow the manufacturer's recommen-
SERVICE
• Use extra care in handling gasoline
and other fuels. They are flammable
and vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel
with the engine running. Allow engine to cool before refueling. Do
not smoke.
Never refuel the machine indoors.
Never store the machine or fuel
container inside where there is an
dations for wheel weights or counterweights to improve stability.
• Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
• Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
DO NOT:
°
•
•
• Do notturn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
• Do not mow near drop-offs, ditches, or
embankments. The mower could sud-
•
•
denly turn over if a wheel is over the
edge of a cliff or ditch, or if an edge
caves in.
• Do not mow on wet grass. Reduced
traction could cause sliding.
•
3
open flame, such as a water heater.
Never run a machine inside a closed
area.
Keep nuts and bolts, especially blade
attachment bolts, tight and keep equipment in good condition.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
•
Never make adjustments or repairs
with the engine running.
• Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
• Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
• Check brake operation frequently. Adjust and service as required.
• Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. 7_allgrass can hide obstacles.
• Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
* Do not turn on slopes unless necessary, and then, tum slowly and gradually downhill, if possible.
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary. Always look down and
behind before and while backing.
• Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children enter the area.
• Before and when backing, look behind
and down for small children.
• Mow up and down slopes (15 = Max),
not across.
• 1=Look for this symbol to point out important safety precautions. It means
CAUTION!!!
BECOME AWAREt!! YOUR
SAFETY IS INVOLVED.
WARNING: The engine exhaust from
this product contains chemicals known to
the State of California to cause cancer,
birth defects, or other reproductive harm.
=OACAUTION: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs always disconnect spark plug wire and
place wire where it cannot contact spark
plug.
4
PRODUCT SPECIFICATIONS
A Sears Maintenance Agreement is
available on this product. Contact your
nearest Sears store for details.
GASOLINE
CAPACITY
AND TYPE:
3.5 GALLONS
UNLEADED
REGULAR
OILTYPE
SAE 30(ABOVE
SAE 5W-30
API-SF/SG/SH):
(BELOW
MAINTENANCEAGREEMENT
OILCAPACITY:
3.0 PINTS
CHAMPION
SAP: .030")
RJ19LM
rALVE
INTAKE:
;LEARANCE:
EXHAUST:.007"-.O09"
nance" and "Storage"
owner's manual.
OR J19LM
TIRE
PRESSURE:
CHARGING
SYSTEM:
1ST
1.2
2ND
1.5
3RD
2.3
4TH
3.5
5TH
4.8
6TH
REVERSE:
5.4
1.5
FRONT:
REAR:
14 PSI
10 PSI
A0&WARNING:
This tractor is equipped
with an internal combustion engine and
should not be used on or near any
unimproved forest-covered, brushcovered or grass-covered land unless th_
engine's exhaust system is equipped witl
a spark arrester meeting applicable local
or state laws (if any). If a spark arrester
is used, it should be maintained in
effective working order by the operator.
In the state of California the above is
required by law (Section 4442 of the
California Public Resources Code).
Other states may have similar laws.
Federal laws apply on federal lands. A
spark arrester for the muffler is available
through your nearest Sears Authorized
Service Center/Department
(See
REPAIR PARTS section of this manual).
L3 AMPS BATTERY
5 AMPS HEADLIGHTS
BA'FI-ERY:
AMP/HR:
30
MIN. CCA:
240
CASE SIZE:U1R
BLADE BOLT
TORQUE:
27-35 FT. LBS
CONGRATULATIONS
of a Craftsman Tractor.
sections of this
.004"-.006"
SPEED FORWARD:
MPH):
RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintaining, caring for and using your tractor.
• Follow the instructions under "Mainte-
32°F)
ISPARK PLUG:
3ROUND
CUSTOMER
320F
on your purchase
It has been
designed, engineered and manufactured
to give you the best possible dependability and performance.
Should you experience any problem you
cannot easily remedy, please contact
your nearest Sears Authorized Service
Center. We have competent, well-trained
technicians and the proper tools to
service or repair this ffactor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly.
Always observe the "SAFETY RULES".
5
Parts Bag contents
shown full size
(1) Hex Bolt
3/6-16 x I
Q
(1) Locknut
(1) Lockwasher
3/8
5/16-18
(1) Hex Bolt
5/16-18 x 1-114
(1) Large Flat Washer
(1) Shoulder Bolt 5/16-18
(1) Knob
©
(1) Washer
17/32 x 1-3/16 x 12 Gauge
(2) Screws
#10 x 5/8
(2) Lock Washers
(2) Weld Nuts
(2) Washers
3/16 x 3/4 x 16 Gauge
6
#10
#10
I----_
I
i Parts packed separately
in carton
Parts Bag contents
_
B
b_l_li _-_
not shown full size
teering
Wheel
Video
Insert
Seat
Steering Wheel
Adapter
"
Mulcher
Plate
r
i;
1i
Q'-)
F
(2) __atch H,o.ok
AssemDiles
Wheel
Steering
I_
I
L
Manual
Steering
Boot
I
I
I
ql
I
!t
I i
Pa_s Bag
,
I
Slope Sheet
7
• Steering
Extension
,Shaft
¢
I
Your new tractor has been assembled at the factory with exception of those parts left
unassembled
for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness. Review the video cassette before
you begin.
t
_Steering
TOOLS REQUIRED
FOR ASSEMBLY
%,,_
Wheel Insert
Hex Bolt
A socket wrench set will make,assembly
Lock Washer
easier. Standard wrench sizes you need
are listed below.
_/_-_t
_\_"_
Large Flat
(1) 9/16" wrench
(1) Pliers
(1) 1/2" wrench
(1) Utility knife
_
Washer
(1) 3/4" socket with
:4
Boot
drive ratchet
Steering Wheel
(1) Tire pressure
gauge
(1) Phillips screwdriver
Extension
When right or left hand is mentioned in
this manual, it means, from your point of
Shaft _
Adapter
view, when you are in the operating
_PI
5/16 Hex Bolt
position (seated behind the steering
5/1 6 Locknut
wheel).
TO REMOVE
CARTON
UNPACK
TRACTOR
FROM
CARTON
• Remove all accessible loose parts and
parts boxes from shipping carton.
• Cut, from top to bottom, along lines on
all four corners of shipping carton, and
lay panels flat.
• Remove mower and packing materials.
• Check for any additional loose parts or
boxes and remove.
BEFORE ROLLING TRACTOR
SKID
ATTACH STEERING WHEEL
OFF
ASSEMBLE EXTENSION
SHAFT AND
BOOT
• Slide extension shaft onto lower
steering shaft. Align mounting holes
in extension and lower shafts and
install 5116 hex bolt and Iocknut.
Tighten securely.
IMPORTANT:
Tighten bolt and nut
securely to 18-22 ft. Ibs. torque.
• Place tabs of steering boot over tab
slots in dash and push down to
secure.
INSTALL STEERING WHEEL
• Position front wheels of the tractor so
they are pointing straight forward.
• Slide steering wheel adapter onto
steedng shaft extension.
Lower Steering
Shaft
?....-
"-----.-L._1
_Tabs.
J
• Position steering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
• Assemble large flat washer, 3/8 lock
washer, 3/8 hex bolt and tighten
securely.
• Snap steering wheel insert into center
of steering wheel.
• Remove protective materials from
tractor hood and grill.
IMPORTANT:
Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY
Lift hood to raised position.
If this battery is put into service after
month and year indicated on label
(label located between terminals)
charge battery for minimum of one
hour at 6-10 amps. (See "BATTERY"
in Maintenance
section of this manual
for charging instructions).
•
o"
• Roll tractor forward off skid.
• Remove banding holding discharge
guard up against tractor.
TO DRIVE TRACTOR OFF SKID
•
i •
..'...
,*°
INSTALL
SEAT
Adjust seat before tightening adjustment
knob.
• Remove cardboard packing on seat
pan.
• Place seat on seat pan and assemble
shoulder bolt. Tighten shoulder bolt
securely.
• Assemble adjustment
knob and flat
washer loosely. Do not tighten.
• Lower seat into operating position and
sit on seat.
• Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal ,all the way down.
• Get off seat without moving its
adjusted position.
• Raise seat and tighten adjustment
knob securely•
Seat
Shoulder
Bolt
Seat Pan
Washer
Adjustment
Knob
TO ROLLTRACTOR OFF SKID (See
Operation section for location and
function of controls)
• Press lift lever plunger and raise
attachment lift lever to its highest
position•
• Release parking brake by depressing
clutch/brake pedal,
• Place freewheel control in freewheeling position to disengage transmission
(See "TO TRANSPORT"
in the Operation section of this manual).
_1_WARNING: Before starting, read,
understand and follow all instructions in
the Operation section of this manual. Be
sure tractor is in a well-ventilated area.
Be sure the area in front of tractor is
clear of other people and objects.
• Be sure all the above assembly steps
have been completed.
• Check engine oil level and fill fuel tank
with gasoline.
• Sit on seat in operating position,
depress clutch/brake pedal and set the
parking brake.
• Place gear shift lever in neutral (N)
position.
• Press lift lever plunger and raise
attachment lift lever to its highest
position.
• Start the engine. After engine has
started, move throttle control to idle
position.
• Depress clutch/brake pedal into full
=BRAKE" position and hold. Move
gearshift lever to 1st gear•
• Slowly release clutch/brake pedal and
slowly drive tractor off skid.
• Apply brake to stop tractor, set parking
brake and place gearshift lever in
neutral position.
• Turn ignition key to "OFF" position,
Continue with the instructions that follow.
INSTALL MULCHER PLATE
• Install two latch hooks to mulcher plate
using screw, washer, lock washer, and
weld nut as shown•
NOTE: Pre-assembte weld nut to latch
hook by inserting weld nut from the top
with hook pointing down.
• Tighten hardware securely.
• Raise and hold deflector shield in
upright position.
• Place front of mulcher plate over front
of mower deck opening and slide into
place, as shown•
• Hook front latch into hole on front of
mower deck.
• Hook rear latch into hole on back of
mower deck.
_lb CAUTION: Do not remove discharge
guard from mower. Raise and hold guard
when attaching mulcher plate and allow it
to rest on plate while in operation.
9
Hook Points
Down
Weld Nut
From The To
Weld Nut
X_.
Lock
Washer
CHECK
OF ALL
FOR PROPER
BELTS
POSITION
See the figures that are shown for
replacing motion and mower blade drive
belts in the Service and Adjustments
section of this manual. Verify that the
belts are routed correctly.
Latch
Hook
I Screw
Latch
CHECK
Washer
After you learn how to operate your
tractor, check to see that the brake is
properly adjusted. See =TO ADJUST
BRAKE" in the Service and Adjustments
section of this manual.
Washer
Mulcherplate
Nut
BRAKE
SYSTEM
/ CHECKLIST
'_fScrew
BEFORE YOU OPERATE AND ENJOY
YOUR NEW TRACTOR, WE WISH TO
ASSURE THAT YOU RECEIVE THE
BEST PERFORMANCE
AND
SATISFACTION
FROM THIS QUALITY
PRODUCT.
PLEASE REVIEW
CHECKLIST:
•/ All assenlbly instructions have been
completed.
,/" No remaining loose parts in carton.
,/Battery
is properly prepared and
charged.
(Minimum 1 hour at 6
amps).
,/Seat is adjusted comfortably and
tightened securely.
•/ All tires are prepedy inflated. (For
shipping purposes, the tires were
overinflated at the factory).
/ Be sure mower deck is properly
leveled side-to-side/frent-to-rear
for
Latch Hooks
TO CONVERT TO BAGGING
DISCHARGING
OR
Simply remove mulcher plate and store in
a safe place. Your mower is now ready for
discharging or installation of optional
grass catcher accessory.
NOTE: It is not necessary to change
blades. The mulcher blades are designed for discharging and bagging also.
CHECK
TIRE
best cutting results. (Tires must be
properly inflated for leveling).
•/ Check mower and drive belts. Be sure
PRESSURE
The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important
for best cutting performance.
• Reduce tire pressure to PSI shown in
"PRODUCT
SPECIFICATIONS"
section of this manual*.
CHECK
DECK
THE FOLLOWING
they are routed properly around pulleys
and inside all belt keepers.
,/Check widng. See that all connections
are still secure and wires are properly
clamped.
WHILE LEARNING HOW TO USE YOUR
TRACTOR,
PAY EXTRAATTENTION
TO
THE FOLLOWING
IMPORTANT ITEMS:
LEVELNESS
For best cutting results, mower housing
should be propedy leveled. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
10
/ Engine oil is at proper level.
•/ Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
,/Become
familiar with all controls - their
location and function. Operate them
before you start the engine.
,/Be sure brake system is in safe
operating condition.
These symbols
may appear on your tractor or in literature
Learn and understand their meaning.
BATTERY
CAUTION OR
WARNING
ENGINE ON
ENGINE OFF
FUEL
CHOKE
r 'l
REVERSE
ATTACHMENT
CLUTCH ENGAGED
REVERSE
MOWER HEIGHT
NEUTRAL
ATTACHMENT
IGNITION
FORWARD
OILPRESSURE
R N
supplied
FAST
LIGHTS ON
UNLOCKED
4_
!
MOWER LIFT
L (®)SI
HIGH
LOW
KEEP AREA CLEAR
CLUTCH DISENGAGED
SLOW
OVER TEMP
LIGHT
PARKING BRAKE
LOCKED
H
with the product.
PARKING BRAKE
SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
Y
FREE WHEEL
(AutomaticModels only)
DANGER, KEEP HANDS AND FEET AWAY
11
KNOW YOUR TRACTOR
READ THIS OWNER'S
YOUR TRACTOR
MANUAL
AND SAFETY
RULES
BEFORE
OPERATING
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Switch
Attachment
Clutch Lever
•
Ammeter
Ignition Switch
." _ _ -
"'-''"
Lever
Plunger
Choke Control\
©
Attachment
Lift Lever
Pedal
Brake Lever
Height
Adjustment
Knob
Our tractors conform
Gearshift Lev,
to the safety standards of the American
Institute.
National Standards
AMMETER
- Indicates charging (+) or
discharging (-) of battery.
ATTACHMENT
CLUTCH LEVER - Used
GEARSHIFT
LEVER - Selects the speed
and direction of tractor.
HEIGHT ADJUSTMENT
KNOB - Used to
to engage the mower blades, or other
attachments mounted to your tractor.
ATTACHMENT
LIFT LEVER - Used to
adjust the mower cuffing height.
IGNITION SWITCH - Used for starting
and stopping the engine.
LIFT LEVER PLUNGER - Used to
release attachment lift lever when
raise, lower, and adjust the mower deck
or other attachments mounted to your
tractor.
changing its position.
LIGHT SWITCH - Turns the headlights on
and off.
PARKING BRAKE LEVER - Locks
CHOKE CONTROL
- Used when starting
a cold engine.
CLUTCH/BRAKE
PEDAL - Used for
declutching and braking the tractor and
starting the engine.
clutch/brake pedal into the brake position.
THROTTLE
CONTROL
- Used to control
engine speed.
12
The operation of any tractor can result in foreign objects thrown into
the eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend a wide vision safety mask
over spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING
BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine.
• Depress clutch/brake
pedal into full
"BRAKE" position and hold.
• Place parking brake lever in "EI_GAGED" position and release pressure from clutch/brake pedal. Pedal
should remain in "BRAKE" position.
Make sure parking brake will hold
tractor secure.
Attachment Clutch Lever
Choke
Control _--_--.Z
._._
\
Control"J
"_-; "_i
).uua'_..._.._
Clutc_r---'_ake _''''_ _
Ped
"-
_/
TO USE THROTTLE
"Engaged" Position
.
/ "Disengaged
"_\"'..,Z,
qiJ :'_]
'_
• Never use choke to stop engine.
IMPORTANT:
Leaving the ignition
switch in any position other than "OFF"
will cause the battery to be discharged,
(dead).
NOTE:
Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
CAUTION:
Always stop tractor
completely, as described above, before
leaving the operator's position; to empty
grass catcher, etc.
Always operate engine at full throttle.
• Operating engine at less than full
throttle reduces the battery charging
rate.
• Full throttle offers the best bagging
and mower performance.
TO USE CHOKE
CONTROL
Position
_e"
_ .Parking Brake
:°-_,// "Engaged"
....
I-'OSltlOn
_...._.._j
Use choke conti'ol whenever you are
starting a cold engine. Do not use to start
a warm engine.
• To engage choke control, pull knob
out. Slowly push knob in to disengage.
TO MOVE FORWARD
AND
Gearshift
_.
_"
_Lever
"Disengaged" u _
_t'_,._.
n
Position
Height
Position
Adjustment
Knob
BACKWARD
STOPPING
MOWER
BLADES
The direction and speed of movement is
controlled by the gearshift lever.
• Start tractor with clutcWbrake pedal
depressed and gearshift lever in
neutral (N) position.
• Move gearshift lever to desired
position.
• Slowly release clutch/brake pedal to
start movement.
IMPORTANT:
Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful
-
• To stop mower blades,move
attachment clutch lever to "DISENGAGED"
position.
GROUND DRIVE
-
• To stop ground drive, depress clutch/
brake pedal into full "BJ:IAKE" position.
• Move gearshift lever to neutral (N)
position.
ENGINE • Move throttle control to slow position.
NOTE: Failure to move throttle control to
life of your transaxle.
TO ADJUST
MOWER
HEIGHT
slow position and allowing engine to idle
before stopping may cause engine to
"backfire".
• Turn ignition key to "OFF" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
CONTROL
13
cu'n'ING
The cutting height is controlled by
turning the height adjustment knob in
desired direction.
• Turn knob clockwise ( _ ) to raise
cutting height.
• Turn knob counterclockwise(P_)to
lower cutting height.
The cutting height range is approximately 1-1/2"to 4". The heightsare
measuredfrom the ground to the blade
tip with the engine not running. These
heights are approximate and may vary
depending upon soil conditions, height
of grass and types of grass being
mowed.
• The average lawn should b_ cut to
approximately 2-1/2 inches during the
cool season and to over 3 inches
during hot months. For healthier and .
better looking lawns, mow often and
after moderate growth.
• For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut
relatively high; the second to desired
height.
TO ADJUST
GAUGE WHEELS
• Select desired height of cut.
• Lower mower with attachment
control.
• Start mower blades by engaging
attachment clutch control.
• TO STOP MOWER BLADES - disengage attachment clutch control.
_1_CAUTION:
Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the discharge
guard in place.
Attachment Clutch Lever "Engaged"
PositJon.._-_-_
j /
Attachemnt Lift
/
Lever High
..
'7 "
Position
_
"Dis engaged__"
Gauge wheels are properly adjusted
when they are slightly off the ground
when mower is at the desired cutting
height in operating position. Gauge
wheels then keep the deck in proper
position to help prevent scalping in most
terrain conditions..
/
°.__
_- _'"
L°oWtion
_Position
"1 L2
\..._
7 _'_ __
TO OPERATE ON HILLS
_IL CAUTION:
Do not drive up or down
hills with slopes greater than 15 ° and do
not drive across any slope.
• Choose the slowest speed before
starting up or down hills.
• Avoid stopping or changing speed on
hills.
• If slowing is necessary, move throttle
control lever to slower position.
• If stopping is absolutely necessary,
push clutch/brake pedal quickly to
brake position and engage parking
brake.
• Move gearshift lever to lstgear.
Be
sure you have allowed room for tractor
to roll slightly as you restart movement.
• To restart movement, slowly release
parking brake and clutch/brake pedal.
• Make all turns slowly.
• Adjust gauge wheels with tractor on a
flat level surface.
• Adjust mower to desired cutting height
(See "TO ADJUST MOWER CUTTING
HEIGHT" in the Operation section of
this manual).
• With mower in desired height of cut
position, gauge wheels should be
assembled so they are slightly off the
ground. Install gauge wheel in
appropriate hole with shoulder bolt, 3/
8 washer, and 3/8-16 Iocknut and
tighten securely.
• Repeat for opposite side installing
gauge wheel in same adjustment hole.
TO TRANSPORT
3/8-16
L°cknut_
lift
-_
• Raise attachment lift to highest
position with attachment lift control.
• When pushing or towing your tractor,
be sure gearshift lever is in neutral (N)
position.
• Do not push or tow tractor at more than
five (5) MPH.
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope,
cord, etc.).
.
Gauge _
=
\. /"
Wheel
'_
_-,
/
...Mounting
"_-_3_,,
_!_/'
Bracket __
_.
318 Washer _
_ _.
.: Shoulder
Gauge Wheel /
--: _J
Bolt
TO OPERATE
MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment
clutch engaged will shut off the engine.
14
TOWING CARTS AND OTHER
A'I'rACHMENTS
engine or carburetor cleaner products in
the fuel tank or permanent damage may
Tow only the attachments that are
recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Too heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
of your tractor.
o
BEFORE
STARTING
THE ENIGNE
_eCAUTION:
Fill to bottom of gas tank
r neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
TO START ENGINE
CHECK
ENGINE
OIL LEVEL
• The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
• Check engine oil with tractor on level
ground.
• Remove oil fill cap/dipstick and wipe
clean, reinsart the dipstick and screw
cap tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until =FULL" mark on
dipstick is reached. Do not overfill.
• For c01d weather operation you should
change oil for easier starting (See "OIL
VISCOSITY
CHART" in the Customer
Responsibilities section of this
manual).
• To change engine oil, see the Maintenance section in this manual.
ADD GASOLINE
• Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline
will increase carbon and lead oxide
deposits and reduce valve life). Do
not mix oil with gasoline. Purchase
fuel in quantities that can be used
within 30 days to assure fuel freshness.
IMPORTANT:
When operating in
temperatures below 32°F(0°C), use
fresh, clean winter grade gasoline to
help insure good cold weather starting.
a_c WARNING:
Experience indicates that
ohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be
emptied before storage of 30 days or
longer. Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty..Use fresh fuel
next season. See Storage Instructions
for additional information.
Never use
occur.
When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel
from the tank to the engine.
• Sit on seat in operating position,
depress clutch/brake
pedal and set
parking brake.
• Place gear shift lever in neutral (N)
position.
• Move attachment clutch to "DISENGAGED" position.
• Move throttle control to fast position
• Pull choke control out for a cold
engine start attempt. For a warm
engine start attempt the choke control
may not be needed.
NOTE: Before starting, read the warm
and cold sthrting procedures below.
• Insert key into ignition and turn key
clockwise to "START" position and
release key as soon as engine starts.
Do not run starter continuously
for
more than fifteen seconds per minute.
If the engine does not start after
several attempts, push choke control
in, wait a few minutes and try again. If
engine still does not start, pull the
choke control out and retry.
WARM WEATHER STARTING (50 ° F and
above)
• When engine starts, slowly push
choke control in until the engine
begins to run smoothly. If the engine
starts to run roughly, pull the choke
control out slightly for a few seconds
and then continue to push the control
in slowly.
• The attachments
and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute
using the choke as described above.
COLD WEATHER STARTING (50 ° F and
below)
• When engine starts, slowly push
choke control in until the engine
begins to run smoothly. Continue to
push the choke control in small steps
allowing the engine to accept small
changes in speed and load, until the
choke control is fully in. If the engine
15
starts to run roughly, pull the choke
control out slightly for a few seconds
and then continue to push the control
in slowly. This may require an engine
warm-up period from several seconds
to several minutes, depending on the
temperature.
• The attachments can be used during
the engine warm-up period and may
require the choke control be pulled out
slightly.
°
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures
(below 32
F) the carburetor fuel mixture may needto be adjusted for best engine performance. See =TO ADJUST CARBURETOR _ in the Service and Adjustments
section of this manual.
MOWING
TIPS
• Tire chains cannot be used when the
mower housing is attached to tractor.
• Mower should be propedy leveled for
best mowing performance.
See "TO
LEVEL MOWER HOUSING" in the
•
•
•
•
Service and Adj0stments
section of
this manual.
The left hand side of mower should be
used for trimming.
Drive so that clippings are discharged
onto the area that has been cut. Have
the cut area to the right of the tractor.
This will result in a more even distribution of clippings and more uniform
cutting.
When mowing large areas, start by
tuming to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two
rounds, mow in the opposite direction
making left hand turns until finished.
If grass is extremely tall, it should be
mowed twice to reduce load and
possible fire hazard from dried
clippings. Make first cut relatively
high; the second to the desired height.
• Do not mow grass when it is wet. Wet
grass will plug mower and leave
undesirable clumps., Allow grass to
dry before mowing.
• Always operate engine at full throttle
when mowing to assure better mowing
performance
and proper discharge
of
material.
Regulate ground speed by
selecting a low enough gear to give
the mower cutting performance as well
as the quality of cut desired.
• When operating attachments,
select a
ground speed that will suit the terrain
and give best performance
of the
attachment
being used.
f
MULCHING
J_
MOWING
TIPS
IMPORTANT:
For best performance,
keep mower housing free of built-up
grass and trash. Clean after each use.
• The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fa
onto the lawn they will disperse into
the grass and not be noticed. Also, tt"
mulched grass wi!l biodegrade
quickl
to provide nutdents for the lawn.
Always mulch with your highest
engine (blade) speed as this will
provide the best recutting action of th_
blades,
• Avoid cutting your lawn when it is wet
Wet grass tends to form clumps and
interferes with the mulching action.
The best time to mow your lawn is th_
early afternoon.
At this time the grass
has dried and the newly cut area will
not be exposed to the direct sun.
• For best results, adjust the mower
cutting height so that the mower cuts
off only the top one-third of the grass
blades. For extremely heavy mulchinc
reduce your width of cut on each pas.,
and mow slowly.
• Certain types of grass and grass
conditions may require that an area b
mulched a second time to completely
hide the clippings. When doing a
second cut, mow across or perpendicular to the first cut path.
• Change your cutting pattern from we_
to week, Mow north to south one we_
then change to east to west the next
week, This will help prevent matting
and graining of the lawn.
Max 113"
16
FILL IN DATES
AS YOU COMPLETE
REGULAR
__
SERVICE
Check
Opel_tion
Check Brake
Tire Pressure
_
ATES
_
Check Operator Presence and
T
R
Interlock
T
LubriCation
A
0
Sharpen/Replace
Check
Battery Level
Mower
R
Clean
Systems
Check for Loose
ll_
Fasteners
I_
_7
Chart
Battery
I_
Blades
_4
and Terminals
Check Transaxle
ll_
Cooling
Adjust Blade Belt(s)
ll_
Tension
I_'s
v',
Adjust Motion Ddve Belt(s) Tension
Check
Change
_
Engine Oil
I_l_t,=
S
Clean Air niter
N
Clean Air Screen
GI
Inspect Muffler/Spark
Armster
Replace Oil Filter (if equipped)
N
I
2
3
4
Engine Oil Level
Clean Engine Cooling
Replace Spark Plug
Fins
Replace
Air Filter Paper
Replace
Fuel Filter
_2
Cartridge
_2
* _ge
more often when operating under a heavy load or in high ambient temperatures.
- Set/ice more often when operating in dirty or dt_;ty conditions,
* If equipped wi_ oit filter, change o_l every 50 hours,
- Pepkzce blades more often when mowing in _ndy soil,
GENERAL
Check engine oil level.
Check brake operation.
Check tire pressure.
Check operator presence and
interlock systems for proper operation.
• Check for loose fasteners.
5 - If equ_oped with adjustab_ system.
6 - Not required if equipped with maintenance*free
batlery,
7 - Tighten front oxte pk.ot bolt to 35 ft.-lt)s, n,_xJmum.
Do not overltghlen,
LUBRICATION CHART
RECOMMENDATIONS
The warranty on this tractor does not
cover items that have been subjected to
operator abuse or negligence. To
receive full value from the warranty,
operator must maintain tractor as
instructed in this manual.
Some adjustments will need to be made
periodically to propedy maintain your
tractor.
All adjustments in the Service and
Adjustments section of this manual
should be checked at least once each
season.
• Once a year you should replace the
spark plug, clean or replace air filter,
and check blades and belts for wear.
A new spark plug and clean air filter
assure proper air-fuel mixture and
help your engine run better and last
longer.
BEFORE EACH USE
•
•
•
•
1_1,_
Zerk
Zerk
Wheel
Bearing Zerk
_Front Wheel
Bearing
Zerk
®Engine'
_ ,
I
I
, ,
't ,'
J
'..
I
j
_SAE 30 or 10w30 MOTOR OIL
_)GENERAL PURPOSE GREASE
@REFER TO Maintenance =ENGINE" SECTION
IMPORTANT:
Do not oil or grease the pivot
points which have special nylon bearings.
Viscous lubricants will attract dust and dirt
that will shorten the life of the self-lubricating bearings.
If you feel they must be
lubricated use only a dry, powdered
graphite type lubricant spar ng y.
17
TRACTOR
Alwaysobservesafety rules when
performing any maintenance.
BRAKE
IMPORTANT:
To ensure proper assembly, center hole in blade must align with
star on mandrel assembly.
• Reassemble hex bolt, lock washer and
flat washer in exact order as shown.
• Tighten bolt securely (27-35 Ft. Lbs.
torque).
IMPORTANT:
Blade bolt is Grade 8 heat
treated.
OPERATION
If tractor requires more than six (6) feet
stopping distance at high speed in
highest gear, then brake must be
adjusted. (See =TO ADJUST BRAKE" in
the Service and Adjustments section of
this manual).
,
TIRES
Trailing Edge Up
Blade
• Maintain proper air pressure in all tires
(See "PRODUCT
SPECIFICATIONS"
•
section of this manual)
• Keep tires free of gasoline, oil, or
insect control chemicals which can
harm rubber.
Flat Washer,
Lock Washe_
/
_-_---Hex Bolt ,
*A Grade 8 heat treated bolt can be identified
by six lines on the bolt head.
TO SHARPEN BLADE
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and
prevent fiat tires due to slow leaks, tire
sealant may be purchased from your
local parts dealer. Tire sealant also
prevents tire dry rot and corrosion.
OPERATOR
PRESENCE
SYSTEM
NOTE: We do not recommend sharpening blade - but if you do, be sure the
blade is balanced.
Care should be taken to keep the blade
balanced. "An unbalanced blade will
cause excessive vibration and eventual
damage to mower and engine.
• The blade can be sharpened with a
file or on a grinding wheel. Do not
attempt to sharpen while on the
mower.
Be sure operator presence and interlock
systems are working properly. If your
tractor does not function as described,
repair the problem immediately.
• The engine should not start unless the
clutch/brake pedal is fully depressed
and attachement clutch control is in
• To check blade balance, you will need
a 5/8" diameter steel bolt, pin, or a
cone balancer. (When using a cone
balancer, follow the instructions
supplied with balancer.)
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
• Slide blade on to an Unthreaded
the disengaged position.
• When the engine is running, any
attempt by the operator to leave the
seat without first setting the parking
brake should shut off the engine.
• When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the
seat should shut off the engine.
• The attachment clutch should never
operate unless the operator is in the
seat.
BLADE CARE
'
portion of the steel bolt or pin and hold
the bolt or pin parallel with the ground.
If blade is balanced, it should remain
in a horizontal position. If either end of
the blade moves downward, sharpen
the heavy end until the blade is
balanced.
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE
Mandrel Assembly
Center
Hole
REMOVAL
• Raise mower to highest position to
allow access to blades.
• Remove hex bolt, lock washer and flat
washer securing blade.
• Install new or resharpened blade with
trailing edge up towards deck as
shown.
5/8"
B_ecente
18
r Hole
NOTE: Although multi-viscosity oils
(5W30, 10W30 etc.) improve starting in
cold weather, these multi-viscosity oils
will result in increased oil consumption
when used above 32°F. Check your
engine oil level more frequently to
avoid possible engine damage from
running low on oil.
Change the oil after every 25 hours of
operation or at least once a year if the
tractor is not used for 25 hours in one
BAI-FERY
Your tractor has a battery charging
system which is sufficient for normal use.
However, periodic charging of the battery
with an automotive charger will extend
its life.
• Keep battery and terminals clean.
• Keep battery bolts tight.
• Keep small vent holes open.
• Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or
covers. Adding or check{rig level of
electrolyte
is not necessary.
TO CLEAN
year.
Check the crankcase
BATTERY AND TERMINALS
Corrosion and dirt on the battery and
terminals can cause the battery to "leak"
TO CHANGE
dry.
• Clean terminals and battery cable
ends with wire brush until bright.
• Coat terminals with grease or petroleum jelly.
• Reinstall battery (See "REPLACING
BATTERY" in the SERVICE AND
ADJUSTMENTS
section of this
manual).
V-BELTS
and wear
after 100 hours of operation and replace
if necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.
TRANSAXLE
ENGINE
OIL
Determine temperature
range expected
before oil change.
All oil must meet API
service classification
SF, SG or SH.
• Be sure tractor is on level surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
• Remove'oil
fill cap/dipstick. Be carefu_
not to allow dirt to enter the engine
when changing oil.
• Remove drain plug.
• After oil has drained completely,
replace oil drain plug and tighten
securely.
• Refill engine with oil through oil fill
dipstick tube. Pour slowly. Do not
overfill. For approximate
capacity see
"PRODUCT SPECIFICATIONS"
section of this manual.
• Use gauge on oil fill cap/dipstick for
checking level. Be sure dipstick cap is
tightened securely for accurate
reading. Keep oil at "FULL" line on
dipstick.
Air Screen
power.
• Remove terminal guard.
• Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
• Rinse the battery with plain water and
Check V-belts for deterioration
oil level before
starting the engine and after each eight
(8) hours of operation. Tighten oil fill
cap/dipstick securely each time you
check the oil level.
COOLING
Keep transaxle free from build-up of dirt
and chaff which can restrict cooling.
ENGINE
Oil Drain Plug
LUBRICATION
Only use high quality detergent oil rated
with API service classification SF, SG, or
SH. Select the oil's SAE viscosity grade
according to your expected operating
temperature.
SAE V_COSITY
,20"
TEMPERATURE
.10"
O"
Oil Fill Cap/ _ .Dipstick
"
CLEAN
GRADES
IO"
20*
RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
AIR SCREEN
Air screen must be kept free of dirt and
chaff to prevent engine damage from
overheating. Clean with a wire brush or
compressed air to remove dirt and
stubborn dried gum fibers.
_ p.
-I
AIR FILTER
Your engine will not run properly using a
dirty air filter. Clean the foam pre-cleaner
after every 25 hours of operation or
every season. Service paper cartridge
every 100 hours of operation or every
season, whichever occurs first.
Service air cleaner more often under
dusty conditions.
• Remove knob(s) and cover'.
TO SERVICE
•
•
•
•
Engine
Coolinq
Air GuideCover
(Both Sides)
PRE-CLEANER
Slide foam pre-cleaner off cartridge.
Wash it in liquid detergent and water.
Squeeze it dry in a clean cloth.
Saturate it in engine oil. Wrap it. in
clean, absorbent cloth and squeeze to
remove excess oil.
• If very dirty or damaged,
cleaner.
• Reinstall
• Reinstall
knob(s).
replace
MUFFLER
Inspect and replace corroded muffler
and spark arrester (if equipped) as it
could create a fire hazard and/or
damage.
SPARK PLUGS
pre-
Replace spark plugs at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs
first. Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS"
section of this manual.
pre-cleaner
over cartridge.
cover and secure with
TO SERVICE
i
CARTRIDGE
• Remove wing nuts and cartridge plate.
• Carefully remove cartridge to prevent
debris from entering carburetor.
• Clean cartridge by tapping gently on
flat surface. If very dirty or damaged,
replace cartddge.
• Reinstall cartridge plate, wing nuts,
precleaner,
cover and secure with
knob(s).
IMPORTANT:
Petroleum solvents, such
as kerosene, are not to be used to clean
the cartddge. They may cause detedoration of the cartridge. Do not oil cartddge.
Do not use pressurized air to clean or
dry cartddge.
Knob
IN-LINE
FUEL
FILTER
The fuel filter should be replaced once
each season, ff fuel filter becomes
clogged, obstructing fuel flow to carburetor, replacement is required.
• With engine cool, remove filter and
plug fuel line sections.
• Place new fuel filter in position in fuel
line with arrow pointing towards
carburetor.
• Be sure there are no fuel line leaks
and clamps are propedy positioned.
• Immediately wipe up any spilled
gasoline.
Wing
Fuel Filter-."__J_
CLEANING
Pre-Cleaner
Clean engine, battery, seat, finish, etc.
of all foreign matter.
Keep finished surfaces and wheels
free of all gasoline, oil, etc.
• Protect painted surfaces with automotive type wax.
We do not recommend using a garden
hose to clean your tractor unless the
electrical system, muffler, air filter and
carburetor are covered to keep water out.
Water in engine can result in a shortened engine life.
i
Air Scree_
ENGINE
COOLING
FINS
Remove any dust, dirt or oil from engine
cooling fins to prevent engine damage
from overheating. Air guide covers must
be removed. Remove side panels and
hood (See "TO REMOVE HOOD AND
GRILL ASSEMBLY" in the Service and
Adjustments
section of this manual).
2O
_CAUTION:
Before performing any service or adjustments:
• Depress clutch/brake pedal fully and set parking brake.
Place gearshift lever in neutral (N) position.
Place attachment clutch in "DISENGAGED"
position.
Turn ignition key "OFF" and remove key.
Make sure the blades and all moving parts have completely stopped.
• Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plu_
IMPORTANT:
If an attachment other than
the mower deck is to be mounted on the
tractor, remove the front links and hook
the clutch spring onto square hole in
frame.
TO INSTALL MOWER
• Raise attachment lift lever to its highest position.
• Slide mower under tractor with discharge guard to right side of tractor.
• Lower lift lever to its lowest position.
• Install mower in reverse order of removal instructions.
TO LEVEL MOWER HOUSING
Adjust the'mower while tractor is parked
on level ground or driveway. Make sure
tires are properly inflated (See "PRODUCT SPECIFICATIONS"
on page 3 of
this manual).
If tires are over or
underinflated, you will not properly
adjust your mower.
TRACTOR
TO REMOVE
MOWER
Mower will be easier to remove from the
right side of tractor.
• Place attachment clutch in =DISENGAGED" position,
• Move attachment lift lever forward to
lower mower to its lowest position.
• Roll belt off engine pulley,
• Remove small retainer spring, and lift
clutch spring off pulley bolt.
• Remove large retainer spring, slide
collar off and push housing guide out
of bracket.
• Disconnect anti-swaybar from chassis
bracket by removing retainer spring.
• Disconnect suspension
arms from rear
deck brackets by removing retainer
springs.
• Disconnect front links from deck by removing retainer springs.
• Raise lift lever to raise suspension
arms. Slide mower out from under trac-
tor.
Small Retainer Spring
Suspension
';';" "'%
Arms "o.J_'_-,
Square Hole
Engine Pulley
Retainer Spring
Anti-Sway
:TetainerSprings
(Both Sides)
Collar,
\
"1
/
/
Housing
Large Retainer
Spring
Bracket
21
_,
SIDE-TO-SIDE
ADJUSTMENT
from trunnion on both front links.
• Raise mower to its highest position.
• At the midpoint of both sides of mower,
measure height from bottom edge of
mower to ground.
Distance "A" on
both sides of mower should be the
same or within 1/4" of each other.
Tighten nut "E" on both front links an
equal number of turns.
• When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nut "P
against trunnion on both front links.
• Recheck side-to-side adjustment.
• If adjustment is necessary, make
adjustment on one side of mower only.
• To raise one side of mower,.tighten lift
link adjustment nut on that side.
• To lower one side of mower, loosen lift
link adjustment nut on that side.
NOTE:
Each full turn of adjustment nut
will change mower height about 1/8".
• Recheck measurements after adjusting.
B_
Bottom edge of
or[om
r
edge of _
_-_"/_-"-'_
mowe
mower t_
I_
k\{nl
I l°roun d
ground_L---__----_l
_
. :
.
/.
Mandrel
Both Front Links Should be Equal in Length
gV-!J rou .i.e
(_
•
Suspension
Arm
Nut =p_Nut
=E"
©O
Trunni°n/v__
Front Links
Lift Link Adjus_nent Nut
_''7_'-_-
TO REPLACE MOWER BLADE
DRIVE BELT
FRONT-TO-BACK
ADJUSTMENT
IMPORTANT:
Deck must be level side-to
The mower blade drive belt may be
replaced without tools. Park the tractor
on level surface. Engage parking brake.
side. If the following front-to-back
adjustment is necessary, be sure to
adjust both front links equally so mower
will stay level side-to-side.
To obtain the best cutting results, the
mower housing should be adjusted so
that the front is approximately
1/8" to 1/2"
lower than the rear when the mower is in
BELT REMOVAL
• Remove mower from tractor (See "TO
REMOVE MOWER" in this section of
this manual).
• Work belt off both mandrel pulleys and
idler pulleys.
• Pull belt away from mower.
its highest position.
Check adjustment on right side of tractor.
Measure distance "D" directly in front
and behind the mandrel at bottom edge
of mower housing as shown.
• Before making any necessary adjustments, check that both front links are
equal in length. Both links should be
approximately
10-3/8".
• If links are not equal in length, adjust
one link to same length as other link.
• To lower front of mower loosen nut "E"
Mandrel
Pulley
Idler
Pulle
on both front links an equal number of
turns.
• When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nuts =P
against trunnion on both front links.
• To raise front of mower, loosen nut "P
-
22
BELT INSTALLATION
-
• Install new belt in reverse
removal.
• Remove belt from stationary idler and
clutching idler.
• Pull belt slack toward rear of tractor,
order of
• Make sure belt is in all pulley grooves
and inside all belt guides.
• Install mower in reverse order of
removal instructions.
Remove belt upwards from transaxle
pulley by deflecting belt keepers.
• Pull belt toward front of tractor and
remove downwards from around
TO ADJUST BRAKE
engine pulley.
• Install new belt by reversing above
procedure.
Your tractor is equipped with an adjustable brake system which is _nounted on
the right side of the transaxle.
If tractor requires more than six (6) feet.
stopping distance at high speed in
highest gear, then brake must be
adjusted.
• Depress clutch/Drake
pedal and
engage parking brake.
• Measure distance between
Engine Pulley--
Clutchingldler j
StaUonary16_ler
brake
operating arm and nut "A" on brake
rod.
• If distance is other than 1-1/2", loosen
jam nut and turn nut "A" until distance
becomes 1-1/2". Retighten jam nut
against nut =A".
• Road test tractor for proper stopping
distance as stated above. Readjust if
necessary.
If stopping distance is still
greater than six (6) feet in highest
gear, further maintenance is necessary. Contact your nearest authorized
service center/department.
Transaxle
Puney___
--
TRANSAXLE GEAR SHIFTLEVER
NEUTRAL
ADJUSTMENT
The transaxle should
be in neutral
when
the gear shift lever is in neutral (N) (lock
gate) position. The adjustment is preset
at the factory; however, if adjustment is
needed, proceed as follows:
• Make sure transaxle is in neutral (N).
NOTE: When the tractor rear wheels
With Parking Brake "Engaged"
move freely, the transaxle is in neutral.
• Loosen adjustment bolt in front of the
right rear wheel.
• Position the gear shift lever in the
neutral (N) position.
• Tighten adjustment
bolt securely.
NOTE:
If additional clearance is needed
Nut =A"
Jam Nut
to get to adjustment bolt, move mower
deck height to the lowest position.
-Operating
Arm
Gearshift Lever_
TO REPLACE MOTION DRIVE BELT
[
Park the tractor on level surface. Engage
parking brake. For assistance, there is a
belt installation guide decal on bottom
side of left footrest.
• Remove mower (See "TO REMOVE
MOWER" in this section of this
manual.)
23
Neutral Lock Gate
TO ADJUST STEERING WHEEL
ALIGNMENT
If "jumper cables" are used for emergency starting, follow this procedure:
IMPORTANT:
Your tractor is equipped
with a 12 volt negative grounded system.
The other vehicle must also be a 12 volt
negative grounded system. Do not use
your tractor battery to start other vehicles.
If steering wheel crossbars are not
horizontal (left to right) when wheels are
positioned straight forward, remove
steering wheel and reassemble per
instructions in the Assembly section of
this manual.
TO ATTACH JUMPER
CABLES
-
FRONT WHEEL TOE-IN/CAMBER
• Connect each end of the RED cable to
The front wheel toe-in and camber are
the POSITIVE (+) terminal of each
battery, taking care not to short against
chassis.
• Connect one end of the BLACK cable
not adjustable on your tractor. If damage
has occurred to affect the front wheel
toe-in or camber, contact your nearest
authorized service center/department.
TO REMOVE
WHEEL
FOR
to the NEGATIVE (-) terminal of fully
charged battery.
• Connect the other end of the BLACK
cable to good CHASSIS GROUND,
away from fuel tank and battery.
REPAIRS
• Block up axle securely.
• Remove axle cover, retaining ring and
washers to allow wheel removal (rear
wheel contains a square key - Do not
lose).
• Repair tire and reassemble.
• On rear wheels'only:
align grooves in
rear wheel hub and axle. Insert
TO REMOVE
ORDER • BLACK
REPLACING
I
Square Key.-'_
(Rear Wheel Only)
_1= CAUTION:
cable first from chassis and
e(+)
Washer
Retaining
Ring
Axle
Cover
ENGINE
WITH
REVERSE
then from the fully charged battery.
• RED cable last from both'battedes.
square key.
• Replace washers and snap retaining
ring securely in axle groove.
• Replace axle cover.
NOTE: To seal tire punctures and
prevent flat tires due to slow leaks, tire
sealant may be purchased from your
local parts dealer. Tire sealant also
prevents tire dry rot and corrosion.
TO START
BA'I-FERY
CABLES,
AWEAK
Lead-acid batteries
generate explosive gases. Keep sparks,
flame and smoking materials away from
batteries. Always wear eye protection
when around batteries.
If your battery is too weak to start the
engine, it should be recharged.
(See
"BATTERY" in the MAINTENANCE
section of this manual).
24
"Ne,
(-)
BA'I'FERY
CAUTION:
Do not short battery
terminals by allowing a wrench or any
other object to contact both terminals at
the same time. Before connecting battery,
remove metal bracelets, wristwatch
bands,rings,etc.
• Lift hood to raised position.
• Remove terminal guard.
• Disconnect BLACK battery cable then
RED battery cable and carefully
remove battery from tractor.
• Install new battery with terminals in
same position as old battery.
• Reinstall terminal guard.
• First connect RED battery cable to
positive (+) battery terminal with hex
bolt and keps nut as shown. Tighten
securely.
•
ENGINE
Connect BLACK grounding cable to
negative (-) battery terminal with
remaining hex bolt and keps nut.
Tighten securely
• Close terminal access doors.
• Close hood.
Terminal
Access
Hex Bolt
Keps Nut
....
Ooor.
Maintenance, repair, or replacement of
the emission control devices and
systems, which are being done at the
customers expense, may be performed
by any non-road engine repair establishment or individual. Warranty repairs must
be performed by an authorized engine
manufacturer's service outlet.
TO ADJUST THROTTLE CONTROL
CABLE
iii}
_4_1_
Guard
Positive
(Red)
"t.
Cable
_'L--Negative
(Blacl_)
Cable
The throttle control has been preset at
the factory and adjustment should not be
necessary. Check adjustment as
described below before loosening cable.
If adjustment is necessary, proceed as
follows:
TO REPLACE HEADLIGHT BULB
• Raise hood.
• Pull bulb holder out of the hole in the
backside of the gdll.
• Replace bulb in holder and push bulb
holder securely back into the hole in
the backside of the grill.
• Close hood.
INTERLOCKS
• With engine not running, move throttle
control lever to fast position.
• Check that swivel is against side of
quarter circle. If it is not, loosen cable
clamp screw and pull cable back until
swivel is against quarter circle.
Tightencable
clamp screw securely.
TO ADJUST CHOKE CONTROL
AND RELAYS
Loose or damaged wiring may cause
your tractor to run poorly, stop running,
or prevent it from starting.
• Check wiring. See electrical wiring
diagram in the Repair Parts section.
TO REPLACE FUSE
The choke control has been preset at the
factory and adjustment should not be
necessary. Check adjustment as
described below before loosening cable.
If adjustment is necessary, proceed as
follows:
• With engine not running, move choke
control (located on dash panel) to full
choke position.
• Remove air cleaner cover, filter and
cartridge plate to expose carburetor
choke (see =AIR FILTER" in the
Customer Responsibilities section of
this manual).
• Choke should be closed. If it is not,
loosen casing clamp screw and move
choke cable until choke is completely
closed. Tighten casing clamp screw
securely.
• Reassemble air cleaner.
Replace with 15 amp automotive-type
plug-in fuse. The fuse holder is located
behind the dash.
TO REMOVE
ASSEMBLY
HOOD
AND
GRILL
• Raise hood.
• Unsnap headlight wire connector.
• Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of
tractor.
• To replace, reverse above procedure.
Clamp
Quarter
Circle
Headlight Wire
Connector
/
25
Swivel
• Continue to hold throttle lever against
idle speed screw and adjust idle
speed screw to obtain 900 to 1200
RPM. Release throttle lever.
Choke Closed _
ACCELERATION
I
(counterclockwise) 1/8 turn. Repeat
test and continue to adjust, if necessary, until engine accelerates
smoothly.
High speed stop is factory adjusted. Do
not adjust - damage may result.
IMPORTANT" Never tamper with the
engine governor, which is factory set for
proper engine speed, overspeeding the
engine above the factory high speed
setting can be dangerous, if you think
the engine-govemed
high speed needs
adjusting, contact your nearest AUTHORIZED service center/department,
which
Choke Lever
TO ADJUST
CARBURETOR
The carburetor has been preset at the
factory and adjustment should not be
necessary. However, minor adjustment
may be required to compensate for
differences in fuel, temperature, altitude
or load. If the carburetor does need
adjustment, proceed as follows:
In general, turning the mixture screw in
(clockwise) decreases the supply of fuel
to the engine giving a leaner fuel/air
mixture. Turning the mixture screw out
(countemlockwise)
increases the supply
of fuel to the engine giving a richer fuel/
air mixture.
has proper equipment and experience
make any necessary adjustments.
S EI-I'ING
i: crMix_u
re
few
-
Throttle
• Be sure you have a clean air filter, and
the throttle control cable and choke
Lever
are adjusted properly (see above).
• With engine off turn idle mixture screw
in (clockwise) closing it finger tight and
then turn out (countemlockwise) 1-1/4
to 1-1/2 turns.
FINAL SETTING
Idle Speed
Screw
-
• Start engine and allow to warm for five
minutes.
Make final adjustments with
engine running and s_ift/motion
control lever in neutral (N) position.
• With throttle control lever in slow
position, hold throttle lever against idle
speed screw and adjust idle speed
screw to obtain 1200 to 1400 RPM.
• While still holding throttle lever against
idle speed screw, turn idle mixture
screw in (clockwise)
until engine
begins to die and then turn out
(counterclockwise)
until engine runs
rough. Turn screw to a point midway
between those two positions.
to
ldle Speed
IMPORTANT:
Damage to the needles
and the seats in carburetor may reslut if
screw is turned in too tight.
PRELIMINARY
TEST -
• Move throttle control lever from slow to
fast position. If engine hesitates or
dies, turn idle mixture screw out
4
Throttle Lever
26
Idle Mixture
Screw
Immediately prepare your tractor for
storage at the end of the season or if the
tractor will not be used for 30 days or
more.
_I_ CAUTION:
Never store the tractor
w_th gasoline in the tank inside a
building where fumes may reach an
open flame or spark. Allow the engine to
cool before storing in any enclosure.
TRACTOR
Remove mower from tractor for winter
storable. When mower is to be stored for
a penod of time, clean it thoroughly,
remove all dirt, grease, leaves, etc, Store
in a clean, dry area.
• Clean entire tractor (See "CLEANING"
in the Customer Responsibilities
section of this manual).
• Inspect and replace belts, if necessary
(See belt replacement instructions in
the Service and Adjustments section of
this manual).
• Lubricate as shown in the Customer
Responsibilities
section of this
manual.
• Be sure that all nuts, bolts and screws
are securely fastened.
Inspect moving
parts for damage, breakage and wear.
Replace if necessary.
• Touch up all rusted or chipped paint
surfaces; sand lightly before painting.
BATTERY
• Fully charge the battery for storage.
• After a period of time in storage,
battery may require recharging.
• To help prevent corrosion and power
leakage during long periods of
storage, battery cables should be
disconnected and battery cleaned
thoroughly (see "1"O CLEAN BATTERY
AND TERMINALS"
in the Customer
Responsibilities section of this
manual).
• After cleaning, leave cables disconnected and place cab4es where they
cannot come in contact with battery
terminals.
• If battery is removed from tractor for
storage, do not store battery directly on
concrete or damp surfaces.
Also, experi_tnce indicates that alcohol
blended fuels 9called gasohol or using
ethanol or methanol) can attract moisture
which leads to separation and formation
of acids during storage. Acidic gas can
damage the fuel system of an engine
while in storage.
• Drain the fuel tank.
• Start the engine and let it run until the
fuel lines and carburetor are empty.
• Never use engine or carburetor
cleaner products in the fuel tank or
permanent damage may occur.
• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of
fuel gum deposits during storage. Add
stabilizer to gasoline in fuel tank or
storage container. Always follow the mix
ratio found on stabilizer container. Run
engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach
the carburdtor. Do not drain the gas tank
and carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace
with clean engine oil. (See "ENGINE" in
the Customer
Responsibilities
section of
this manual).
CYLINDER(S)
• Remove spark plug(s).
• Pour one ounce of oil through spark
plug hole(s) into cylinder(s).
• Turn ignition key to =START" position
for a few seconds to distribute oil.
• Replace
OTHER
• Do not store gasoline
to another.
from one seasor
• Replace your gasoline can if your can
starts to rust. Rust and/or dirt in your
gasoline will cause problems.
• If possible, store your tractor indoors
and cover it to give protection from
dust and dirt.
• Cover your tractor with a suitable
protective cover that does not retain
moisture. Do not use plastic. Plastic
cannot breathe which allows condensation to form and will cause your
tractor to rust.
IMPORTANT:
Never cover tractor while
ENGINE
FUELSYSTEM
IMPORTANT:
It is important to prevent
gum deposits from forming in essential
fuel system parts such as carburetor, fuel
filter, fuel hose, or tank dudng storage.
with new spark plug(s).
engine
warm.
27
and exhaust
areas are still
TROUBLESHOOTINGCHART
PROBLEM
Willnot_art
CAUSE
CORRECTION
• Out of fuel.
• Engine not "CHOKED"
properly.
• Engine flooded.
•
•
•
•
Bad spark plug.
Dirty air filter.
Ditty fuel filter.
Water in fuel.
• Loose or damaged
wiring.
• Carburetor out of
adjustment.
• Engine valves out of
adjustment.
Hard to start
• Dirty air filter.
• Bad spark plug.
• Weak or dead battery.
• Dirty fuel filter.
• Stale or dirty fuel.
• Loose or damaged
wiring.
• Carburetor out of
adjustment.
• Engine valves out of
adjustment.
Engine will not turn
over
• Clutch/brake pedal not
depressed.
• Attachment clutch is
engaged.
• Weak or dead battery.
• Blown fuse.
• Corroded battery
terminals,
• Loose or damaged
wiring.
• Faulty ignition switch.
• Faulty solenoid or
starter.
i• Faulty operator
presence switch(es).
Engine clicks but will
not start
• Weak or dead battery.
• Corroded battery
terminals.
28
• Fill fuel tank.
• See =TO START ENGINE"
in Operation section.
• Wait several minutes
before attempting to start.
• Replace spark plug.
• Clean/replace air filter.
• Replace fuel filter.
• Drain fuel tank and
carburetor, refill tank with
fresh gasoline and replace
fuel filter.
• Check all wiring.
• See =To Adjust Carburetor"
in Service Adjustments
section.
• Contact an authorized
service center/department.
• Clean/replace
air filter.
• Replace spark plug.
• Recharge or replace
battery.
• Replace fuel filter,
• Drain fuel tank and refill with
fresh gasoline.
• Check all wiring.
• See =To Adjust Carburetor"
in Service Adjustments
section.
• Contact an authorized
service centerldepartment.
• Depress
clutch/brake
pedal.
• Disengage attachment
clutch.
• Recharge or replace
battery.
• Replace fuse.
• Clean battery terminals.
• Check all wiring.
• Check/replace
switch.
ignition
• Check/replace solenoid or
starter.
• Contact an authorized
service center/department.
• Recharge or replace
battery.
• Clean battery terminals.
TROUBLESHOOTINGCHART
PROBLEM
CORRECTION
CAUSE
=ngine clicks but will
lot start (Cont'd)
• Loose or damaged
wiring.
• Faulty solenoid or
starter.
• Check all wiring.
Loss of power
• Cutting too much
grass/too fast.
• Throttle in "CHOKE"
position.
• Build-up of grass,
leaves and trash
under mower. •
• Set in "Higher Cut" position/
reduce speed.
• Adjust throttle control.
• Dirty air filter.
• Low oil level/dirty oil.
• Faulty spark plug.
• Clean/replace
air filter.
• Check oil level/change oil.
• Clean and regap or change
spark plug.
• Replace fuel filter.
• Drain fuel tank and refill
• Dirty fuel filter.
• Stale or dirty fuel.
• Water in fuel.
• Spark plug wire loose.
• Dirty engine air screen/
fins.
• Dirty/clogged muffler.
• Loose or damaged
wiring.
• Carburetor out of
adjustment.
• Engine valves out of
adjustment.
Excessive
vibration
Engine continues
i to run when operator
leaves seat with
attachment clutch
• Check/replace solenoid or
starter.
• Clean underside of mower
housing.
with fresh gasoline.
• Drain fuel tank and carbura
tor, refill tank with fresh
gasoline and replace fuel
filter.
• Cpnnect and tighten spark
plug wire.
• Clean engine air screen/fins.
• Clean/replace
muffler.
• Check all wiring.
• See =To Adjust Carburetor"
in Service Adjustments
section.
• Contact an authorized
service center/department.
• Worn, bent or loose
blade.
• Bent blade mandrel.
• Loose/damaged part(s).
• Replace blade. Tighten
blade bolt.
• Replace blade mandrel.
• Tighten loose part(s).
Replace damaged parts.
• Faulty operator-safety
presence control
system.
• Check wiring, switches and
connections. If not corrected
contact an authorized
service center/department.
• Worn, bent or loose
blade.
• Mower deck not level.
• Buildup of grass,
leaves, andtrash
under mower.
• Bent blade mandrel.
• Clogged mower deck
vent holes from buildup
of grass, leaves, and
trash around mandrels.
• Replace blade. Tighten
blade bolt.
• Level mower deck.
• Clean underside of mower
housing.
engaged
Poor cut - uneven
29
• Replace blade mandrel.
• Clean around mandrels to
open vent holes.
TROUBLESHOOTING
PROBLEM
Mower blades will not
rotate
CHART
CAUSE
CORRECTION
• Obstruction in clutch
mechanism.
• Worn/damaged
mower
drive belt.
• Frozen idler pulley.
• Frozen blade mandrel.
Poor grass discharge
• Engine speed too slow.
• Travel speed too fast.
• Wet grass.
_• Remove obstruction.
Replace mower drive belt.
Replace
• Replace
idler pulley.
blade mandrel.
• Place throttle control in
"FAST" position.
• Shift to slower speed.
• Allow grass to dry before
mowing.
• Level mower deck.
• Mower deck not level.
• Low/uneven tire air
• Check tires for proper air
pressuPe.
pressure.
• Worn, bent or loose blade. • Replace/sharpen
blade.
• Buildup of grass,
leaves and trash under
mower.
• Mower drive belt wom.
• Blades improperly
installed.
• Improper blades used.
• Clogged mower deck
vent holes from buildup
of grass, leaves, and
trash around mandrels.
Headlight(s) not
working (if so
equipped)
•
•
•
•
Switch is "OFF".
Bulb(s) burned out.
Faulty light switch.
Loose or damaged
widng.
• Blown fuse.
Battery will not charge
• Bad battery cell(s).
• Poor cable connections.
• Faulty regulator (if so
equipped).
• Faulty altemator.
Loss of Drive
• Freewheel
control in
=disengaged"
position.
• Motion drive belt worn,
damaged or broken.
• Air trapped in transmission dudng shipment or
servicing.
Engine "backfires"
when turning engine
"OFF"
• Engine throttle control
not set at "SLOW"
position for 30 seconds
before stopping engine.
30
Tighten blade bolt.
• Clean underside of mower
housing.
• Replace
• Reinstall
mower ddve belt.
blades sharp edge
(_own.
• Replace with blades listed
in this manual.
• Clean around mandrels to
open vent holes.
• Turn switch "ON".
• Replace bulb(s).
I- Check/replace
light switch.
• Check wiring and connec
tions.
Replace fuse.
Replace battery.
Check/clean all connec
tions.
• Replace regulator.
• Replace
alternator.
• Place freewhee! control in
"engaged" position.
• Replace motion drive belt.
• Purge transmission.
• Move throttle control to
"SLOW" position and allow
to idle for 30 seconds before
stopping engine.
TRACTOR
- - MODEL NUMBER
917.270831
SCHEMATIC
BATTERY
FUSE 15 AMP.
AMMETER
(OPTIONAL)
W_TE
*!
'©
8LACK
,O-+----I
I
i
REO
/RED
STARTER
SOLENOID
I
B
_--¢C2_2___-_
,'
L .......
,J
CLUTCH I BRAKE
(PEDAL UP)
W_TE
(NOT OCCUPIED)
•A_I f_E
*LL
I.......
i
i
....
1
SEAT SWITCH
I
BL/_K
I
?_
BUICK
_
'o
_-_E_CUiaR
["
aL*CK
i
I
"I
i-
' "..........
(CLUTCH _FF)
I
GROUNDING
CONNECTOR
4
l
•
mF
(OPTIONAL)
BLACK
IGNITION
UNIT
CHARGING
SYSTEM
OUTPUT
3 AMp DC @3600 RPM
SPARK
PLUG
I
(2 PLUGS ON
TWIN CYL ENGINES)
_
VQ4.TS AC M_N. 0 _
I
ORANGE
_PM
(CHARGINGSYSTEMI_SCONNECTEO)
RED
"3
•
UQm_GSVST_OUTPUT
= _MPAC
e _ RPM
DIODE
t
I
i ALTERNATOR
NOTE
IGNITION
PoSmON
SWITCH
CIRCUIT
OFF
G+M+L
RUN/LIGHT
B+ L
RUN
START
B+ L
B+L+S
"MAKE"
NONE
A + Y
NONE
NONE
YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL
OP_WN
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
NON-REMOVABLE
SPEEDED UP, THE LIGHTS
CONNECTIONS
WILL BECOME THEIR BRIGHTEST.
HEADLIGHTS
REMOVABLE
CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING,
31
TRACTOR
- MODEL NUMBER
917.270831
ELECTRICAL
I
i
42
I
41
26
25
16
29
I
32
TRACTOR
- MODEL NUMBER
917.270831
ELECTRICAL
KEY PART
NO. NO.
DESCRIPTION
1
2
8
10
11
12
16
19
20
21
22
24
25
26
27
28
29
30
31
32
33
40
41
42
43
44
45
52
55
70
Battery 12 VOLT 28 AMP
Bolt Hex Hd 1/4-20unc x 3/4
Case Battery
Bolt, Btr Front 1/4-20 x 7.1/2
HoiddownBattery FrontMount
Nut, Push Nylon Battery Front 1/4
Switch, Intednck Pushdn
Washer Lock 1/4
Nut Jam Hex 1/4-20 Unc
Hamess LightSocket (W/4152j)
Bulb Ught #1156
Cable Battery
Cable Battery
Fuse
Nut Keps Hex 1/4-20 Unc
Cable Ground
Switch Seat
Switch Ign 4 Position "
Nut Ignition
Cover Ignition Switch
Key Molded Craftsman
Harness Ign
Bolt Blk. Fin Flex 1/4-20 Unc x 1/2
CoverTerminal
Solenoid
Nut Keps BIk Hex 1/4-20 Unc
Ammeter Rectangular6 Amp
ProtectionWire Loop
Screw Thdrol 5/16-18 x 1/2
Harness Engine B&S
163465
74760412
7603J
145211
150109
145769 .
153664
Std551125
73350400
166182
4152J
4799J
146148
166180
73510400
145491
121305X
140301
124211X
141226
109310X
169596
71110408
131563
168327
73640400
121433X
141940
17490508
166658
NOTE: All component dimensionsgiven in U, S.
inches 1 inch = 25/4 mm
33
TRACTOR - MODEL NUMBER 917.270831
CHASSIS AND ENCLOSURES
28
58
12
53
31
55
14
6O
13
3
74
3
34
14
TRACTOR
CHASSIS
- MODEL NUMBER
917.270831
AND ENCLOSURES
I_'Y PART
NO. NO.
1 1B681_
2 140356
3 17060612
4 STD551(_5
5 155272
9 165454XO13
10 STD533710
11 155927
•
12 145660
13 169118
14 17490608
17 144983X558
18 126938X
20 156437
23 124028X
25 19131312
26 STD541437
28 156725X558
29 155217X599
30 154791X558
31 139976
37 17490508
38 139886
39 139887
51 73800400
52 19091416
53 145201
54 161464
55 145202
57 STD522507
58 140547
60 STD533707
64 154798
74 STD541437
114 158112
115 17060620
116 19131614
140 158418
142 165867
143 164_
144 154207
145 156524
159 155123X428
DESCRIPTION
Chassis Assembly
Drawhar
Screw 3/8-16 x 3/4
Washer 13/32 x 3/4 x 16 Gauge
BumperHood/Dash
Dash
Bolt, Carriage 3/8-16 x 1
Panel, Dash, L.H.
Clip Tinnerman Grille P/L
Panel, Dash, R.H.
ScrewThdml 3/8-16 x 1/2
HoodAssembly
BumperHood
Plate Mtg Battery Fuel Tank
Bushing,Snap, Nylon, Fuel Line
Washer 13/32 x 13/16 x 12 Gauge
Locknut, Hex, with Insert 3/8-16 Unc
Grillew/Clips MS-558
Lens, Grille
Fend/Ftrast
Bracket, Fender Support
Screw Thdrol 5/16-18 x 1/2
Pivot Bracket Assembly, L.H.
Pivot Bracket Assembly, R.H.
Nut Lockw/Insert 1/4-20 UNC
Washer 9/32 x 7/8 x 16 Ga.
Bracket Grille Pickofl LH
Screw Hex Wshd 8-16 x 7/8
Bracket Grille Pickoff RH
Bolt, Fin Hex 1/4-20 UNC x .75
Air Duct P/L 18HP B&S Opp. Twin
Bolt Rdhd Sqnk 3/8-16 UNC x 3/4
Dash LowerSTLT
Nut Crownlock 3/8-16 UNC
Keeper Belt Rear Lh Stl
Screw 3/8-16 x 1-1/4
Washer 13/32 x 1 x 14 Ga.
Bracket Suspension Front
Plate Reinfomement STLT
Bracket Swaybar Chassis
Bracket Pnt Footrest STLT
Rod Pivot Chassis/Hood
Cupholder
NOTE: All component dimensionsgiven in U. S.
inches 1 inch = 25/4 mm
35
TRACTOR
GROUND
- MODEL NUMBER
DRIVE
57
, r_
1
156
2
62
25
:36
917.270831
TRACTOR
GROUND
2
3
4
5
6
8
10
11
13
14
18
19
21
22
24
25
26
27
28
29
30
31
32
34
35
36
37
38
39
40
41
42
47
48
49
50
51
52
53
55
56
57
58
917.270831
DRIVE
KEY PARr
NO. NO.
1
- MODEL NUMBER
........
146682
123666X
12000028
121520)(
17060512
165866
STD561210
105701X
74550412
10040400
STD523710
STD541437
106933X
130804
S'rD541237
106888X
S'rD551037
S'1"D561210
145204
124236X
130807
127275X
STD523107
155071
120183X
STD551062
STD571810
131494
STD523727
4470J
165838
19131312
127783
154407
123205X
STD523715
STD541437
STD541431
105710X
105709X
STD523712
130801
127274X
KEY PART
NO, NO.
OESCRIP'nON
Tmnsaxle (See Breakdown)
Peedess 206-545C
Spring, Return, Brake
Pulley, Transaxle
Ring, Retainer
Strap,Torque
Screw 5/16-18x3/4
RodShifterFenderSTLT
Pin, Cotter
Washer, Shift Plate
Bolt 1/4-28UNFW/PatchGr.
8
Washer Lock Hvy Helical
BoltFinHex3/8-16UNCxl
Gr5
Nut
Knob
Rod, Brake
Nut
Spring, BrakeRod
Washer
Pin
Rod, Parking Brake
Cap, Parking Brake, Red
Bracket, Transaxle
Keeper, Belt, LH.
Bolt
Shaft Assembly, Foot Pedal
Beadng, Nylon
Washer
Roll Pin
Pulley, Idler, Flat
Bolt
Spacer, Split ,395 x .59
Keeper, Belt, Idler
Washer 13/32x13/16x12Ga.
Pulley, Idler, V-Groove, Plastic
Bellcrank Clutch Grad Dry Stl
Retainer, Belt
Bolt
NutCrownLock3/8-16UNC
NutCmwnLock5/16-18UNC
Link, Clutch
Spring,Clutch Return
Bolt Fin Hex 3/8-16 x 1-1/4
V-Belt, Ground Ddve
Keeper, Belt, R.H.
59
61
62
63
64
65
66
70
72
74
75
76
77
78
79
80
81
82
83
84
85
89
90
96
112
113
116
145
150
140312
17060612
8883R
140186
164975
STD551143
154778
134683
19132012
137057
121749)(
STD581075
123583X
121748)(
S'rD580025
145090
165592
165711
19171216
166231
150360
158391X428
124346X
STD624003
19091210
127285X
72110610
74490540
DESCRIP]ION
Keeper, Bolt, Center Span
Screw 3/8-16 x3/4
Cover, Pedal
Pulley, Engine
Bolt, Hex 7/16-20 x 4 Grade 5
Washer
Keeper, Belt, Engine, Fool.Proof
Guide, Mower Ddve Belt, R.H.
Washer 13/32 x 1-1/4 x 12 Ga.
Spacer, Axle
Washer 25/32 x 1-1/4 x 16 Ga.
E-Ring
Key, Square 2.0 x .1845/.1865
Washer 25/32 x 1-5/8 x 16 Ga
Key Woodruft
Arm, Shift
Shaft Asm Cross Tapered 650 20
Spring,Torsion
Washer 17132 x 3/4 x 16 Ga.
LinkTransaxle
Nut, Nylock
Console, Shift, STLT
Nut, Self-Thding, Wsh Hd 1/4
Retainer Spdng 1"
Washer 9/32 x 3/4 x 10 Gauge
Strap Torque 90 Degrees
Bolt Rdhd Sqneck 3/8-16 x 1.25
Bolt, Hex Flghd 5/16-18 Gr. 5
165850
Bushing Bellcrank Grcl.Drive
151 19133210
Washer 13/32 x2 x 10 Ga.
156 166002
Washer Srrted 5/161D x 1.125
158 165589
Bracket Shift Mount
159165494
Hub Tapered Flange Shift Lt
160 19292016
Washer 29/32 x 1-1/4 x 16 Ga
161 72140406
Bolt Rdhd Sqnk 114-20 x 3/4 Gr.5
162 73680400
Nut Crownleek 1/4-20 Unc
163 74780416
Bolt Hex Fin l/4-2OUnc x 1 Gr 5
164 19091010
Washer 5/8 x .281 x 10 Ga
165 165623
Bracket Pivot Lever
166 166880
Screw 5/16-18 x 5/8
168 165492
Bolt Shoulder 5/16-18 x .561
169 165580
Plate Fastening Lt
NOTE: All component dimensionsgiven in U. S.
inches 1 inch = 25/4 rnm
37
TRACTOR
- MODEL NUMBER
917.270831
STEERING
! _
_
:
P"-_"-
38
i _
_\_
......
_,-_
•
_°j
i
C,
i
i
__,F
62
_
44
67
68
47
U
43
40
I
30
38
_
I
t
J
J
TRACTOR-
MODEL NUMBER
917.270831
STEERING
KEY PAR'r
NO. NO.
DES_
1
2
3
4
5
6
7
8
9
10
11
13
15
17
18
19
22
23
25
26
27
28
29
3O
32
36
37
38
39
40
41
42
43
44
46
47
51
54
62
63
65
66
67
68
79
80
SteedngWheel
Axle Assembly STMP Dropped STL
Spindle Assembly, LH.
Spindle Assembly, R.H.
Bearing, Race, Thrust, Hardened
Washer 25/32 x 1-5/8 x 16 Gauge
Washer 27/32 x 1-1/4 x 16 Gauge
Ring, Klip
Bearing, Steering Column
Draglink Extended Stamped
Washer, Lack
Bea ringAxle STLT/GT
Nut, Lock, Range 5/8-11 UNC
Shaft Assembly, Steering
Washer, Thrust .515 x .750 x .033
Support, Shaft
Screw Hex Wshhd Torx
Pittman Shaft Assembly
Bracket, Steering
Bushing,Link, Drag,
Gear, Sector
Washer 13/32 x 718x 16 Gauge
Screw 3/8-16 x 3/4
Pin
Rod,Tie
Bushing,Steering
Screw
Insert, Steering Wheel
Washer 13/32 x 2-3/8 x 12 Gauge
Gripco Nut
Adaptor,Steering Wheel
Boot, Steering Shaft
Washer 25/32 x 1-1/4 x 16 Gauge
Extension Shaft Steering LR.LT
Cap, Spindle
Fitting,Grease
Nut Lock Hex w/Ins. 5/16-18 UNC
Bolt Fin Hex 5/16-18 UNC x %1/4
Kit Steering Asm Service
Bolt, Fin Hex 3/8-16 UNC x 1 Gr 5
Spacer Axle
Bearing Arm Pittman
Bolt, Rn Hex 5/8-11 UNC x 2-3/4
Axle, Brace
Washer 13/32 x 1-1/4 x 12 Ga
Bolt Hex Nylon 3/8-16 x 3/4
1_9768
154427
156483
157473
6266H
121748X
19272016
12000029
3366R 156438
STD551137
154779
73901000
156546
57079
160395
165857
165851
154406
126847X
136874
19131416
17060612
STD561210
130465
155099
152927
139769
19133812
STD541537
100711L
145054X428
121749X
153720
121232X
6855M
STD541431
74780520
167902
STD523710
154780
154404
74781044
154429
19132012
74950612
NOTE: All component dimensions given in U. S.
inches 1 inch = 25/4 mm
39
TRACTOR
- MODEL NUMBER
917.270831
ENGINE
14
81
_'_"
26
32
.
34
31
/
39
33
I
29
/
4
I OPTIONAL
EQUIPMENT
Spark Arrester
I
4O
TRACTOR
- MODE L NUM BER 917.270831
ENGINE
K]EY PART
NO. NO.
1 1&152
2
17720410
3
......
4
5
6
7
8
10
11
12
13
14
15
16
17
23
25
26
27
29
31
32
33
34
35
37
149723
144069
144068
138129
150176145552
•STD551125
STD522507
165287
13280336
13200300
STD551237
17490624
159880
145996
73920600
152927
137180
157103
161696
123487X
106082)(
17060512
8543R
38
.......
39
81
109227X
128861
DESCRIPTION
Control, Throt Paddle 32 22
Screw, Hex Thd Cut 1/4-20 x 5/8
Engine, B&S, (See Breakdown) No. 461707-0145-E1
Muffler Exhaust
Exhaust Asm, Left
Exhaust Asm Right
Clamp Tube Double Engine
Bolt 5/16-18unc x 3/4 W/Sems
Heat Shield Lt
Washer Lock Hvy. Helical 1/4
Bolt Fin Hex 1/4-20Unc x .75
Gasket, Muffler
Nipple, Pipe 4-1/2
Elbow, Standard 90°, 3/8-18 NPT
Washer Lock Ext Tooth 3/8
Screw Thdrol 3/8-16xl -1/2 Tytt
Shield, Bm/Dbr Guard
ControlChoke
Nut Keps 3/8-24 Unf
Screw 1"I"#10-32 x 5'x 3/8 Flange
Arrestor, Spark
Tank, Fuel
Cap Fuel Guage
Clamp, Hose
Spacer Pad
Screw 5/16-18 x 3/4
Line, Fuel
Plug, Oil Drain (See Engine Breakdown)
Pad idler
Nut Flange 1/4-20 Starter Nut
NOTE: All component dimensions given in U. S.
inches 1 inch = 25/4 mm
41
TRACTOR -- MODEL NUMBER 917.270831
SEAT ASSEMBLY
I
5
K]EY PART
NO. NO.
DIESCRIFnON
1
2
3
4
5
6
7
8
9
10
11
12
Seat 3350 BIk/otk Craftsman
Bracket Pnt Pivot Seat (blk)
Bolt Fin Hex 3/8-16unc X 1
Washer 13/3:) X 3/4 X 10 Ga
Clip Push In Hinged
Nut Hex Lock w/Ins 3/8-16 Unc
Spring Seat Cprsn 2 250 BIk Zi
Screw 3/8-16 X 1-112
Washer 13/32 X 1 X 14 Ga
Pan Pnt Seat (blk)
Knob Seat
Bracket Pnt Mounting Switch
140123
140551
STD523710
19131610
145O06
STD541437
124181X
17060616
19131614
155925
166369
121246X
K]EY PART
NO. NO.
DESCRIPTION
13 121248X
14 72050412
15 134300
16 121250X
17 123976)(
21 153236
22 STD541431
24 19171912
25 127018X
Bushing Snap BIk Nyt 50 Id
Bolt Rdhd Sht Nk 1/4-20x1-1/2
Spacer Split 28 X 96 Zinc
Spring Cprsn I 27 BIk Pnt
Nut Lock 1/4 Lge Fig Gr 5 Zinc
Bolt Shoulder 5/16-18 Unc-2A
Nut Hex Lock w/Ins 5/16-18
Washer 17/32 X 1-3/16 X 12 Ge,
Bolt Shoulder 5/16-18 X 62
NOTE: Allcomponent dimensions given in U. S.
inches 1 inch = 25/4 mm
42
TRACTOR
- MODEL NUM BER 917.270831
DECALS
6
8
9
7
13
15
KL=YpART
NO. NO.
1 156439
3 163200
4 163202
5 163207
6 133644
7 166927
8 167180
9 163204
11 156368
13 146046
1<3EYPART
NO. NO.
15 160396
19 138047
20 166887
22 149516
- - 138311
- - 154515
- - 154516
- - 169580
- - 169581
DESCRIP'nON
Decalj Fender Danger Sears
Decal, Hood, R.H. Craftsman
Decal, Hood, LH. Craftsman
Decal, Fender
Decal,Maintenance
Decal, Panel Dash B&S
DecaI, Rplcmnt
Decal, Fender, Craftsman Gold
Decal, Fender STLT Oper Inst E/S
Decal, V-Belt Dr Sch Tractor
KL=Y PART
NO. NO.
1 59192
2 65139
3 106222X
4 59904
WHEELS AND TIRES
DESCRIPTION
Decal, Mower Drive Schematic
Decal, Battery Diehard Sears
Decal, Deck Mower EZ3
Decal, Battery
Decal, LiftHandle
Pad Footrest LH STLT
Pad Footrest RH STLT
Owner's Manual, English
Owner's Manual, Spanish
DESCRIPTION
Valve Cap, Tire
Stem, Valve
Tire, Front
Tube, FrontTire
(Not Provided, Service Item
Only)
5 106732X427
Rim, Front
6 278H
Fitting,Grease (Front Wheel
Only)
7 90401-1
Beating, Flange (Front Wheel
Only)
8 106108X427
Rim, Rear
9 122082X
Tire, Rear
10 7152J
Tube, RearTire
(Not Provided, Service Item
Only)
11 104757X
Cap, Axle
- - 144334
Sealant, Tire 10 oz.
NOTE: All component dimensions given in U. S.
inches 1 inch = 25/4 mm
43
TRACTOR - MODEL NUMBER 917.270831
LIST ASSEMBLY
30
3
11
13
19
13
20
/
J_,_:
15
_
\
171e20
16 \
19
_y
44
15
\
\
TRACTOR - MODEL NU MBER 917.270831
LIST ASSEMBLY
PART
NO. NO.
DESCRIPTION
1
2
3
4
5
6
7
8
11
12
13
15
16
17
18
19
20
23
24
25
26
27
28
29
30
31
32
36
37
38
40
41
49
50
Lift Lever Inner Wire Assembly
Shaft Assembly, Lift
Pin, Groove
E-Ring
Washer 21/32 x 1 x 21 Gauge
Bearing, Nylon
Grip, Handle, Ruted
Sutton, Plunger. Red
Link, Uft, L.H.
Unk, Lift, R.H.
Retainer Spring
Link, Front
Nut, Hex, Jam 1/2-13UNC
Trunnion
NutLock 1/2-13 UN(_
Arm, Suspension,Rear
Retainer Spdng
Nut, Special
Washer 13/32 x 5/8 x 16 Gauge
Spring
Pin, Cotter 3/32 x 1/2
Rod, Adjust, Lift
Nut, Hex, Jam 3/8-16UNC
Knob, inf. 3/8-16
Trunnion, InfHeight
Beadng, Pvt, Lift Special
Nut, Cmwnlook 3/8-24
Pointer Height Indicator
PlugHole
Screw 5/16-18x3/4
Washer 11/32 x 1-1/2
IndicatorHeight
Nut Flange Lock
Nut Push Phos & Oil
159460
159471
105767)(
12O00002
19211621
120183X
125631X
122365X
139865
139866
STD624008
127218
73350800
130171
73680800
139868
163552
110807X
19131016
2876H
76020308
126971X
73350600
138057.
150233
140302
73540600
155097
123935X
1_12
19112410
155098
145212
110452X
NOTE: Allcomponent dimensionsgiven in U. S,
inches 1 inch = 25/4 mm
45
TRACTOR
-'- MODEL NUMBER
917.270831
MOWER DECK
21
22
123
24
\
2
26
16
28
1
29
,18
46
27
TRACTOR-
MODELNUMBER
917.270831
MOWER DECK
NO.
1
2
3
PARr
NO.
165892
STD533107
138017
4 165460
5 STD624008
6 130832
8 850857
9 STD551137
10 140296
11 134149
12 129895
13 137645
14
15
16
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
128774
110485X
140329
72140505
132827
159770
STD541431
134753
131267
105304X
123713X
110452X
130968
19111016
131491
157722
129963
153535
137266
STD533717
133835
131494
STD551037
40 STD541437
44 140088
45 STD624003
46 137729
48 133944
49 155066
50 1313_)
51 STD541410
52 139888
53 131845
54 133943
55 155046
DESCRIPTION
Mower Deck Assembly, 42"
Bolt
Bracket Assembly,Sway Bar,
Front
•
Bracket Sway Bar 38/42" Deck
RetainerSpdng
Arm, Suspension, Rear
Bolt, Hex 3/8-24 x 1.25 Gr. 8
Washer, Lock
Washer, Hardened
Blade, Mulching
Bearing, Ball
Shaft Assembly, MandreI, Vented
(Includes Key
Number12)
Housing, Mandrel, Vented
Beadng, BalI, Mandrel
Stripper, Vented Mower Deck
Bolt, Carriage 5/16-18 x 5/8
Bolt, Shoulder
Baffle, Vortex
NutCrownlocks/16-18UNC
Stiffener Bracket
Bracket, Deflector
Cap, Sleeve
Spring, Torsion, Deflector
Nut, Push
Shield, Deflector
Washer 11/32 x 5/8 x 16 Ga.
Rnd, Hinge
ScrewThdrolWasherHead
Washer, Spacer
Pulley, Mandrel
Nut, Toplock, Flanged
Bolt
Fastner, ChdstmasTree
Pulley, Idler, Rat
Washer 13/32 x13/16 x16
Gauge
NutCrownlock3/8-16UNC
Guard, MandreI, L.H.
Retainer
Screw, Thd. Roll 1/4-20 x 5/5
Washer, Hardened
RolterAssembly, CamFollower
Bolt, Shoulder #10-24 Grade 5
Locknut
Bolt, Shoulder 5/16÷18UNC
Arm Assembly, Pad, Brake
Washer, Hardened
Arm, Idler 0
_
NO.
PART
NO.
56 165723
59 141043
67 149846
68 144959
85 72140620
92 STD541437
101 136420
102 71161010
103 19061216
104 STD551110
105 160793
106 2029J
111 155197
112 155198
113 17060512
114 STD541431
115 72110504
116 4896H
117 165746
118 73930600
119 STD551037
121 143723
128 153390
129 19131312
130 STD523710
DESCRIPTION
Spacer, Retainer
Guard, TUV idler
Knob Custom Oval
V-Belt
BoltCarriage 3/9-16 x 2-1/2
Nut
MulcherCover
Screw
Washer #10
Washer, Lock
Latch Assembly, Bagger
Nut, Weld
Bracket, Gauge, Wheel LH.
Bracket, Gauge, Wheel R.H.
Screw 5/16-18 x 3/4
Nut, Hex, Keps 5/16-18 UNC
Bolt, Carriage 5/16 UNC x 1/2
Bolt, Shoulder
Wheel, Gauge
Nut, Centedock 3/8-16
Washer 3/8 x 7/8 x 14 Gauge
Bracket
Washer Felt
Washer 13/32 x 13/16 x 12 Ga.
Bolt, Fin Hex 3/8-16 UNC x 1
Gr. 5
Bolt, Rdhd Sqnk 3/8-16UNC x 1
131 STD533710
Arm SpringBrake Mower
142 165890
Bracket Arm Idler 42"
143 157109
144 158634
Keeper Belt 42" Clutch Cable
145 165888
Pulley Idler Flat
Bolt Carriage Idler
146 165891
SpringExtension
147 131335
SpringReturn Idler
148 169022
149 165896
Retainer SpringYellowZinc
Washer 9/32 x 3/4 x 18 Ga.
150 19091218
Bracket Clutch
151 169670
152 169676
Cable Clutch 42 In
Washer Flat 3/8" Type B
153 169674
154 169675
Spring Retainer
Spdng Retention Lever
155 169671
156 169672
Spacer
Rod Clutch
157 169669
Screw Hex Thd Cut 1/4-20 x 5/8
158 17720410
Mandrel Assembly (Includes Key
- - 130794
Numbers 8-10, 12-15, 31 and 32)
-169583
Mower Deck, Complete (Standard
Deck, Order Separately Mulcher
Plate and Gauge Wheel
Components, Key Nos. 101-106
and 111-121)
NOTE: All component dimensionsgiven in U. S.
inches 1 inch = 25/4 mm
47
TRACTOR
PEERLESS
#
- MODEL NU MBER 917.270831
TRANSAXLE-MODEL
NUMBER
206-545C
157
11
47
13
157
48
TRACTOR
PEERLESS
TRANSAXLE-MODEL
REF PART
NO. NO.
1
2
3
4
5
6
6A
7
8
8A
9
10
11
12
13
772147
780086A
770128
776395
776409
778364
778369
778330
792180
792047
784352
784378
778334
778309
778368
14
778368
15
17
18
20
21
22
25
25A
26
27
28
29
778370
786188
786102
792077A
792078
792079
792073A
792177
792125
792035
788040
780072
29A 780160
29B 780051
29C 780199
30
780108
31
780001
31A 780195
32
34
35
35A
36
37
38
- MODEL NUMBER
788083
780194
780193
780197
790075
790007
799021
NUMBER
DESCRIPTION
Transaxle Cover
Needle Bearing ,5/8"
Transaxle Case
Countershaft
Output Shaft
Spur Gear (38 teeth)
Spur Gear (t5 teeth)
Spur Gear (11 teeth)
Shift Key
Woodruff Key #9
Shift Collar
Shift Rod & Fork
Bevel Gear (30 teeth)
Input Bevel Pinion (13 teeth)
Bevel Gear (13 teeth)
(Include. 14)
Bevel Pinion (13 teeth)
(Include. 13)
Ring Gear (43 teeth)
Drive Pin
Spacer 1.130 X ,695
Ball 5/16" dia
Set Screw 3/8 - 16 x 3/8"
Spring ,310 OD x .625 L
Screw 1/4 - 20 x 1-1/4"
Screw 1/4-20 x 1-3/8"
Retaining Ring (pkg of 2)
Retaining Ring
Retaining Ring
Thrust Washer
.627 ID x .031W
Thrust Washer
.762 ID x .031W
Thrust Washer
.762 ID x .031W
Anti-Rotation Washer .632
Cup Washer
1.127 ID x .032W
Flat Washer
.750 ID x .056W (Use As
Needed)
Flat Washer
.750 ID x .062W
Oil Seal 6/8"
Bushing .563
Flanged Bushing 5 / 8" ID
Flanged Bushing .751
Brake Disk
Brake Pad Plate
Brake Pad (pkg of 2)
917.270831
206-545C
REF PART
NO. NO.
39
40
786026
792076A
41A
42
42A
43
44
45
46
47
48
49
50
51
52
53
54
56
57
58
59
60
61
65
790079
792073A
792085A
792075
790025
786066
786086
774690
774691
778356
778338
778354
778352
778350
778346
778355
778337
778353
778351
778349
778345
780189
66
67
69
70
71
71B
76
776422
776396
792170
786187
788069
788092
780090
77
79
82
788078A
792144
778333
83
85
87
150
157
180
900
778338
792154
788089A
788093A
788088A
730229A
794712
NOTE:
49
DESCRIPTION
Dowel Pin
Flat Washer
.312 ID x .059W
Brake Lever
Screw 1/4 - 20 x 1-1 /4"
Screw 1/4 - 20 x 2 t/4"
Locknul 5 / 16 - 24
Brake Pad Holder
Spacer .2625 x 1.0
Brake Lever Bracket
Axle (11-15 / 16" Long)
Axle (16 - 1 / 2" long)
Spur Gear (29 teeth)
Spur Gear (27 teeth)
Spur Gear (23 teeth)
Spur Gear (19 teeth)
Spur Gear (16 teeth)
Spur Gear (15 teeth)
Spur Gear (11 teeth)
Spur Gear (13 teeth)
Spur Gear (17 teeth)
Spur Gear (21 teeth)
Spur Gear (24 teeth)
Spur Gear (25 teeth)
Fiat Washer
.563 ID x .062W
Input Shaft
Shifter & Brake Shaft
Retaining Ring
Spacer .890
Square Cut Ring
=O" Ring
Flat Washer
1.128 ID x .058W
tnverted Retaining Ring
Spring ,430 OD x .5000 L
Bevel & Spur Gear (30 & 13
teeth)
Spur Gear (27 teeth)
Oil Fill Pk_J
Oil Seal 9 / 16"
Liquid Gasket RTV Silicone
Oil Seal 3/4"
Gear Oil 80W90
Replacement MST
206-545C Transaxle
All component dimensions given in
U.S. inches 1 inch = 25,4 mm
TRACTOR
- MODEL NUMBER
917.270831
BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E1
_8i
I_O_LABELKIT
I
11o5eOWNER'S MANUAL
tr REQUIRES
15 _.<7
5O
SPECIAL
TOOLS
TO
INSTALL. SEEREPAIR
INSTRUCTION
MANUAL
I
TRACTOR
BRIGGS
& STRA'I-FON
51 _:_
122
'
51 _:_-:
ENGINE-MODEL
447_
865d'_
("
r.,
51A
/
:"_,
205 _
.• _ 634A e
202 _'_
- ?
212 ,'=
: 267 _
203':'r:
50
- MODEL NUMBER
NUMBER
917.270831
461707,
_ _
-_°'_ 305 "_
"
304
-
TYPE NUMBER
__
- :
.....
--
•
306 "" .
3()7 |
865A
1
53_
54_-
51A
0145-E1
725
"
240 ._?
573
-_",. °.- _.J"7"_='=t
861 PUMP REPAIR KIT
392 _
432 _%_ ,,_
,_'-__
425 _
-_....
._
_
._ ....
297
30 A-_
307
527
'1
121 CARBURETOR
432 _,_
_
959
392'_
104 ..
433
KIT
968 _
356
" --
_;,
|
/
102_C_/|
386
.-
333_ 851 _
643 _j-,/--,
258
222
11 6_
"
482 _
I
/
_,._\_.¢_.
-'%_:_-'_
I
689 |
l-.- i__-_'_::_ 1 211
'
_
235/_
562 _ ' :
278 ._
2271::i'
::'=1
592
423 _
701
'"I._L
73 __
"k REQUIRES
SPECIAL TOOLS
TO INSTALL
SEE REPAIR
INSTRUCTION
MANUAL
"= 163
971
91 I 109
108 -
'
332
934 _
75
ou6 _
0051 . : ,°,_- _.-,
.::.__,_
__ _:,._
79_ _..___'_-"" _, '_"--_
\-_,-._--:.
;
726 ""_<_._-_::'
51
TRAC:I"OR - MODEL NUMB ER 917.270831
BRIGGS
& STRAI"I'ON
ENGINE-MODEL
NUMBER
461707,
TYPE NUMBER
0145-E1
513
783
310_
803
797A
797
544
801
358 GASKET
634 _
177 O
163
SET
7
51A_
3@ 20@
569
52
TRACTORBRIGGS
KEY
NO.
1
2
3
4
5
5A
7
7A
8
9
10
IOA
11
& STRATI'ON
PART
NO.
498583
399265
91086
493304
214517
214518
271867
271868
495754
271189
13
15
16
19
20
23
24
25
94565
94239
690666
399264
291675
491180
222698
499180
499181
499182
499183
26
499184
499285
499186
499187
27
28
263129
498319
498320
29
498314
498541
32
33
34
35
36
40
41
42
45
46
47
95017
390420
494553
691302
65906
26828
221596
292260
494553
261368
214487
393415
ENGINE-MODEL
NUMBER
DESCRIPTION
*"
_4
27803 .4
94382
94380
280225
273390
271188
MODEL NUMBER
Cyl_,nder Assembly
ushing/Seal Kit
Seal-Oil
Sump-Engine
Head-Cylinder #1
Head-Cylinde_ #2
Gasket-Cylinder Head #1
Gasket-Cylinder Head #2
Breather Assembly
_ylinder #1 )
asket-Breathsr
Screw (Breather Assembly_
Screw (Breather Cover)
Tube-Breather
_
Gasket-Crankcase
(.015"
Thick, Std.)
Gasket-Crankcase
(.005"
Thick)
Gasket-Crankcase (.009"
Thick)
Screw (Cylinder Head)
Plug-Oil Drain
Crankshaft
Bushing
Seal-Oil
Flywheel
Key-Flywheel
Piston Assembly (Standard)
Piston Assembly (.010
=O.S.)
Piston Assembly (.020 =
O.S.)
Piston Assembly (.030"
O.S.)
Ring Set, Piston (Standard)
R_n_
• .Set, Piston (.010
Ring Set, Piston (.020
O.S.) Set, Piston (.030
RinQ
=O._)..
Lock-Piston Pin
Pin A_ssembly, Pistc_ (Bid.)
Pin Assembly-Piston (.005"
O.S.)
Rod-Connecting (Standard)
Rod-Connecting (.020
U.S.)
Screw (Connecting Rod)
Valve-Exhaust (Include(s):
Keeper-Valve (Ref. No. 42))
Valve-intake
Spring-Valve 0ntake)
Spring-Valve (Exhaust)
Retainer-Valve (Exhaust)
Retainer-Valve (Exhaust)
Keeper-Valve
Tappet-Valve
Camshaft
Slinger-Oil
KEY
NO.
917.270831
461707t TYPE NUMBER
PART
NO.
0145-E1
DESCRIPTION
498542
Short Block
213290
Manifold-Intake
271412 -Jr• Gasket-Intake
270884 -k_. Gasket-Intake
93970
Screw (Carburetor)
93208
Screw (Intake Manifold)
691438
Screen-Rotating
222511
Washer (Flywheel)
691134
Screw (Flywheel Fan)
693483
Body Assembly-Upper
690718
Screw (ThrottleValve)
693485
Shaft-Throttle
807923
Kit-Idle Speed
693509 • Gasket-Carburetor Body
693506 • Pin-Float Hinge
692078
• Valve-Float Needle
Body Assembly-Lower
693482
Valve-Choke
693505
Shaft-Choke
693498
Jet-Main
693538
Jet-Main (High Altdude)
693500
Carburetor Kit
121
491539
122
281411
Spacer
Carburetor
125
693479
Valve-Throttle
130
693604
Float-Carburetor
133
693512
Key-Timing
146
94196
Jet-Pilot
147
693508
Base-Air Cleaner
161
496599
"/r Gasket-Air Cleaner
163
271411
"JrSeal-O-Ring
177
271170
Line-Fuel (Cut to Requir_
187
299146
Length)
Screw (Back plate)
197
95063
Link-Mechanical Governc
202
262683
Crank-Bell
203
280997
Screw (Bell Crank)
205
93971
Spring-Governor
209
262352
211
261563
Spdng-Governor
Link-Throttis
212
693985
Guide-Air
215
224816
Gear-Governor
219
394348
Washer-Thrust (Govemol
220
222773
Gear)
Bracket-Contro|
222
491282
Lever-Govemor
227
491297
Shield-Fuel Spray
235
224995
Filter-Fuel
240
394358
Connector-Hose (Pulse
244
230318
Line)
Screw (Engine Sump)
258
94930
Screw (Casing Clamp)
267
93897
Washer (Governor Level
278
94942
Nut-Wing (Air Filter
297
94289
Retainer)
Housing-Blower
304
691390
Screw (Blower Housing)
305
690960
Shield-Cylinder
306
222846
Shield-Cylinder
306A
223734
Screw (Cylinder Shie|d)
307
94930
Motor-Starter
309
497596
310
94003
Bolt (Starter Motor)
Brush Set
311
497608
48
50
51
51 A
53
54
73
75
78
91
95
97
98
102
104
105
107
108
109
117
53
TRACTOR-
MODEL NUMBER
917.270831
BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E1
KEY
NO.
PART
NO.
332
333
334
337
356
358
383
386
391
392
404
423
425
432
433
434
435
441
445
447
449
474
482
510
513
523
525
527
535
544
552
552A
562
230674
394891
94731
802592
494705
495868
89838
693490
693487
693491
223882
94674
94823
693492
693489
693493
693494
222875
394019
93343
94882
93474
93621
497606
398003
494947
495348
223167
272490
97603
262332
262331
93853
569
572
272645
222892
573
592
601
615
615A
616
634
634A
635
637
643
689
697
725
726
741
783
797
797A
801
491304
92278
95162
94296
93898
491530
491287
271013
66538
693510
496700
262337
93585
280866
91362
262989
693059
94010
693167
394860
DESCRIPTION
O+
O+
O+
O+
4r
*
Nut (Flywheel)
Armature-Magneto
Screw (Magneto Armature)
Plug-Spark
Wire-Stop
.
Gasket Set
Wrench-Spark Plug
Gasket-Pump
Body-Pump
"
Spring-Pump Diaphragm
Washer (Governor Crank)
Screw (Air Cleaner Base)
Screw (Air Cleaner.Cover)
Cap-Spring
Diaphragm-Fuel Pump
Cover-Diaphragm
Screw (Diaphragm Cover)
Bracket-Oil Fill
Filter-Air
Screw (Air Guide Cover)
Screw (Oil Fill Bracket)
Alternator
Screw (Alternator)
Drive-Starter
Clutch-Drive
Dipstick
Tube-Oil Fill
Clamp-Tube
Filter-Air
Armature-Starter
Bushing (Governor Crank)
Bushing (Governor Crank)
Bolt-Carriage (Governor
Lever)
Gasket-Base
Cover-Breather (Cylinder
#2)
Plate-Back
Nut (Govemor Lever)
Clamp-Hose
Retainer (Govemor Crank)
Retainer-Governor Shaft
Crank-Governor
Seal-Governor Shaft
Washer-Foam
Boot-Spark Plug
Washer-Seal
Retainer-Air Filter
Spring-Fdction
Screw (Drive Cap)
Shield-Heat
Gear-Ring
Gear-Timing
Gear-Starter
Nut (Starter Terminal)
Nut (Starter Terminal)
Cap-Drive
KEY
NO.
PART
NO.
802
803
807
822
497607
497604
693511
693497
847
851
859
861
865
865A
868
868A
869
870
871
877
881
918
495715
493880
693488
393397
224774
224775
497656
273312
261463
262924
261961
231218
393456
495901
393815
934
955
968
971
94627
693513
225008
805540
1005
1006
1019
1036
1051
1058
1081
1090
1095
1125
1132
1136
498157
224901
496726
499382
263080
273688
280860
497605
498047
94724
94675
94297
1137
220680
1138
94298
_r
DESCRIPTION
Cap-End
Housing-Starter
Spacer
Washer-Seal (Throttle
Shaft)
Dipstick/'rube Assembly
Terminal-Cable
O+ Diaphragm-Fuel Pump
Kit-Fuel Pump
Cover-Air Guide
Cover-Air Guide
Seal-Valve
Seal-Valve
Seat-Valve (Intake)
Seat-Valve (Exhaust)
Bushing-Guide (Exhaust)
Bushing-Guide (Intake)
Wire-Alternator
Plate-Cover
Hose-Vacuum (Cylinder-ToImpulse Pump)(Cut to
Required Length)
Screw (Fan Retainer)
Plug-Carburetor
Cover-Air Cleaner
Screw (Upper Body To
Lower Body)
Fan-Flywheel
Retainer-Fan
Label Kit
Label Kit-Emission
Ring-Retaining
OwnerOs Manual
* Seal-O-Ring
Retainer-Brush
Gasket Set-Valve Overhaul
Screw (Cover Plate)
Screw (Oil Slinger)
Screw (Governor, Control
Rod)
Washer (Governor, Control
Rod)
Nut (Governor, Control Rod
460707°0145-E1
Replacement Engine
Included in Gasket Set, Ref Number
358.
•
Included in Carburetor Kit, Ref Number
121.
•
Included in Value Overhaul Kit, Ref
Number 1095.
+
Included in Fuel Pump Kit, Ref Number
861
, O<1,+
NOTE: All component dimensions given in U.S.
inches 1 inch = 25.4 mm
54
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
I
""
SIGHTING
GUIDE
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
I
1_
greater than 15°), never across the face. Make turns gradually to prevent tipping or loss of control. Exercise extreme
Operate when
caution
your Tractor
changingupdirection
and downonthe
slopes.
face of slopes (not
I
I
I
r i
For in-home major brand repair service:
Call 24 hours a day, 7 days a week
1-800-4-MY-HOME"
(1-800-46_663)
Para pedir servicio de reparaci6n a _omicilio
• 1-800-676-5811
In Canada for all your service and parts needs call
Au Canada pour tout le service ou les pi6ces
1-800-665-4455
For the repair or replacement parts you need:
Call 6 am - 11 pm CST, 7 days a week
PartsDirect s"
1-800-366-PART
(!-800-366-7278)
Para ordenar piezas con entrega a domicilio
1-800-659-7084
For the location of a Sears Parts and Repair Center
in your area:
Call 24 hours a day, 7 days a week
1-800-488-1222
For information on purchasing a Sears Maintenance
Agreement or to inquire about an existing Agreement:
Call 9 am - 5 pm, Monday - Saturday
1-800-827-6655
SEARS
HomeCentral s"
169580
4.27.99
TR
Printed in U.S.A.
i
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