Craftsman 917 270831 Users Manual

917270831 917270831 CRAFTSMAN LAWN TRACTOR - Manuals and Guides L9060056 View the owners manual for your CRAFTSMAN LAWN TRACTOR #917270831. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman LAWN TRACTOR Manual

CRAFTSMAN Lawn, Tractor Manual L9060056 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

917.270831 L9060056

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Page Count: 56

Owner's Manual

rRI:IFTSMI:IN

20.5HP

ELECTRIC START

42" MOWER

6 SPEED TRANSAXLE

LAWN TRACTOR

Model No

917.270831

• Safety

•Assembly

•Operation

• Maintenance

•Repair Parts

CAUTION:

Read and follow all Safety

Rules and Instructions before

operating this equipment

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pro,Mon - Sat

Sears, Roebuck and Co., Hoffman Estates, II 60179

Visit our Craftsman website:www.sears.com/craftsman

Warranty ............................................... 2

Safety Rules .......................................... 2

Product Specifications _......................... 5

Assembly ............................................... 8

Operation ............................ ................ 11

Maintenance Schedule ...................... 17

Maintenance ....................................... 17

Service and Adjustments .................... 21

Troubleshooting ................................. 28

Repair Parts ........................................ 32

Parts Ordering ..................... Back Cover

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up'according to the instructions in the owner's

manual, Sears will repair or replace, free of charge, any parts found to be defective in

material or workmanship.

This Warranty does not cover:

•Expendable items which become worn during normal use, such as blades, spark

plugs, air cleaners, belts, etc.

•Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negligenpe, improper storage or acci-

dent or the failure to maintain the equipment according to the instructions contained

in the owner's manual.

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the

battery will not hold a charge, Sears will replace the battery at no charge. In-home

warranty service on your Craftsman riding equipment is available at no charge for 30

days from the date of purchase. Please contact your nearest service center. After 30

days from the date of purchase, warranty service is available by taking your Craftsman

riding equipment to your nearest Sears Service Center. (In-home warranty service will

still be available after 30 days from the date of purchase but a standard trip charge will

apply). This warranty applies only while this product is in the United States. This

Warranty gives you specific legal rights, and you may also have other rights which may

vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

GENERAL OPERATleN

•Read, understand, and follow all in-

structions in the manual and on the

machine before starting.

•Only allow responsible adults, who are

familiar with the instructions, to operate

the machine.

•Clear the area of objects such as

rocks, toys, wire, etc., which could be

picked up and thrown by the blade.

•Be sure the area is clear of other

people before mowing. Stop machine if

anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and

behind before and while backing.

• Be aware of the mower discharge di-

rection and do not point it at anyone.

Do not operate the mower without ei-

ther the entire grass catcher or the

guard in place.

• Slow down before turning.

• Never leave a running machine unat-

tended. Always turn off blades, set

parking brake, stop engine, and re-

2 move keys before dismounting.

• Turnoff blades when not mowing.

•Stop engine before removing grass

catcher or unclogging chute.

•Mow only in daylight or good artificial

light.

•Do not operate the machine while un-

der the influence of alcohol or drugs.

•Watch for traffic when operating near

or crossing roadways.

•Use extra care when loading or un-

loading the machine into a trailer or

truck.

SLOPE OPERATION

Slopes are a major factor related to loss-

of-control and tipover accidents, which

can result in severe injury or death. All

slopes require extra caution. If you can-

not back up the slope or if you feel un-

easy on it, do not mow it.

DO:

•Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

•Watch for holes, ruts, or bumps. Un-

even terrain could overturn the ma-

chine. Tall grass can hide obstacles.

•Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

•Follow the manufacturer's recommen-

dations for wheel weights or counter-

weights to improve stability.

•Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

•Keep all movement on the slopes slow

and gradual. Do not make sudden

changes in speed or direction.

•Avoid starting or stopping on a slope. If

tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

DO NOT: °

•Do notturn on slopes unless neces-

sary, and then, turn slowly and gradu-

ally downhill, if possible.

•Do not mow near drop-offs, ditches, or

embankments. The mower could sud-

denly turn over if a wheel is over the

edge of a cliff or ditch, or if an edge

caves in.

•Do not mow on wet grass. Reduced

traction could cause sliding.

•Do nottry to stabilize the machine by

putting your foot on the ground.

•Do not use grass catcher on steep

slopes.

CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the ma-

chine and the mowing activity. Neveras-

sume that children will remain where you

last saw them.

•Keep children out of the mowing area

and under the watchful care of another

responsible adult.

•Be alert and turn machine off if chil-

dren enter the area.

•Before and when backing, look behind

and down for small children.

•Never carry children. They may fall off

and be seriously injured or interfere

with safe machine operation.

•Never allow children to operate the ma-

chine.

•Use extra care when approaching blind

corners, shrubs, trees, or other objects

that may obscure vision.

SERVICE

•Use extra care in handling gasoline

and other fuels. They are flammable

and vapors are explosive.

Use only an approved container.

Never remove gas cap or add fuel

with the engine running. Allow en-

gine to cool before refueling. Do

not smoke.

Never refuel the machine indoors.

Never store the machine or fuel

container inside where there is an

open flame, such as a water heat-

er.

•Never run a machine inside a closed

3

area.

•Keep nuts and bolts, especially blade

attachment bolts, tight and keep equip-

ment in good condition.

•Never tamper with safety devices.

Check their proper operation regularly.

•Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before

storing.

•Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restarting.

•Never make adjustments or repairs

with the engine running.

• Grass catcher components are subject

to wear, damage, and deterioration,

which could expose moving parts or al-

low objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

•Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

•Check brake operation frequently. Ad-

just and service as required.

•Be sure the area is clear of other

people before mowing. Stop machine if

anyone enters the area.

•Never carry passengers. •

•Do not mow in reverse unless abso-

lutely necessary. Always look down and •

behind before and while backing.

• Never carry children. They may fall off

and be seriously injured or interfere •

with safe machine operation.

•Keep children out of the mowing area

and under the watchful care of another •

responsible adult.

•Be alert and turn machine off if chil-

dren enter the area.

•Before and when backing, look behind *

and down for small children.

•Mow up and down slopes (15 =Max),

not across.

Remove obstacles such as rocks, tree

limbs, etc.

Watch for holes, ruts, or bumps. Un-

even terrain could overturn the ma-

chine. 7_allgrass can hide obstacles.

Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

Avoid starting or stopping on a slope. If

tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

Do not turn on slopes unless neces-

sary, and then, tum slowly and gradu-

ally downhill, if possible.

•1=Look for this symbol to point out im-

portant safety precautions. It means

CAUTION!!! BECOME AWAREt!! YOUR

SAFETY IS INVOLVED.

=OACAUTION: In order to prevent acci-

dental starting when setting up, trans-

porting, adjusting or making repairs al-

ways disconnect spark plug wire and

place wire where it cannot contact spark

plug.

WARNING: The engine exhaust from

this product contains chemicals known to

the State of California to cause cancer,

birth defects, or other reproductive harm.

4

PRODUCT SPECIFICATIONS

GASOLINE

CAPACITY

AND TYPE:

OILTYPE

API-SF/SG/SH):

3.5 GALLONS

UNLEADED

REGULAR

SAE 30(ABOVE 320F

SAE 5W-30

(BELOW 32°F)

OILCAPACITY: 3.0 PINTS

ISPARK PLUG: CHAMPION

SAP: .030") RJ19LM OR J19LM

rALVE INTAKE: .004"-.006"

;LEARANCE: EXHAUST:.007"-.O09"

3ROUND SPEED FORWARD:

MPH): 1ST 1.2

2ND 1.5

3RD 2.3

4TH 3.5

5TH 4.8

6TH 5.4

REVERSE: 1.5

TIRE FRONT: 14 PSI

PRESSURE: REAR: 10 PSI

CHARGING L3AMPS BATTERY

SYSTEM: 5 AMPS HEADLIGHTS

BA'FI-ERY: AMP/HR: 30

MIN. CCA: 240

CASE SIZE:U1R

27-35 FT. LBSBLADE BOLT

TORQUE:

CONGRATULATIONS on your purchase

of a Craftsman Tractor. It has been

designed, engineered and manufactured

to give you the best possible dependabil-

ity and performance.

Should you experience any problem you

cannot easily remedy, please contact

your nearest Sears Authorized Service

Center. We have competent, well-trained

technicians and the proper tools to

service or repair this ffactor.

Please read and retain this manual. The

instructions will enable you to assemble

and maintain your tractor properly.

Always observe the "SAFETY RULES".

MAINTENANCEAGREEMENT

ASears Maintenance Agreement is

available on this product. Contact your

nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

•Follow a regular schedule in maintain-

ing, caring for and using your tractor.

• Follow the instructions under "Mainte-

nance" and "Storage" sections of this

owner's manual.

A0&WARNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any

unimproved forest-covered, brush-

covered or grass-covered land unless th_

engine's exhaust system is equipped witl

a spark arrester meeting applicable local

or state laws (if any). If a spark arrester

is used, it should be maintained in

effective working order by the operator.

In the state of California the above is

required by law (Section 4442 of the

California Public Resources Code).

Other states may have similar laws.

Federal laws apply on federal lands. A

spark arrester for the muffler is available

through your nearest Sears Authorized

Service Center/Department (See

REPAIR PARTS section of this manual).

5

Parts Bag contents shown full size

(1) Hex Bolt

3/6-16 x I

(1) Large Flat Washer

Q

(1) Locknut 5/16-18

(1) Lockwasher 3/8

(1) Hex Bolt

5/16-18 x 1-114

(1) Knob

(1) Shoulder Bolt 5/16-18

(1) Washer

17/32 x 1-3/16 x 12 Gauge

©

(2) Screws #10 x 5/8

(2) Washers 3/16 x3/4 x 16 Gauge

6

(2) Lock Washers #10

(2) Weld Nuts #10 I----_ I

iParts packed separately in carton Parts Bag contents not shown full size

B b_l_li _-_ Video

Seat "

Mulcher r

Plate i; Q'-)

F

Steering

Wheel

I_Steering

I Boot

L

Manual

1i

_teering

Wheel

Insert

I

I

ql I

!t I i

Pa_s Bag

(2) __atch H,o.ok

AssemDiles

I

, I

Slope Sheet

Steering Wheel

Adapter

• Steering

Extension

,Shaft

¢I

7

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your

tractor all parts and hardware you assemble must be tightened securely. Use the

correct tools as necessary to insure proper tightness. Review the video cassette before

you begin. t

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make,assembly

easier. Standard wrench sizes you need

are listed below.

(1) 9/16" wrench (1) Pliers

(1) 1/2" wrench (1) Utility knife

(1) 3/4" socket with

drive ratchet

(1) Tire pressure gauge

(1) Phillips screwdriver

When right or left hand is mentioned in

this manual, it means, from your point of

view, when you are in the operating

position (seated behind the steering

wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

•Remove all accessible loose parts and

parts boxes from shipping carton.

•Cut, from top to bottom, along lines on

all four corners of shipping carton, and

lay panels flat.

• Remove mower and packing materials.

•Check for any additional loose parts or

boxes and remove.

BEFORE ROLLING TRACTOR OFF

SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

• Slide extension shaft onto lower

steering shaft. Align mounting holes

in extension and lower shafts and

install 5116 hex bolt and Iocknut.

Tighten securely.

IMPORTANT: Tighten bolt and nut

securely to 18-22 ft. Ibs. torque.

•Place tabs of steering boot over tab

slots in dash and push down to

secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so

they are pointing straight forward.

• Slide steering wheel adapter onto

steedng shaft extension.

_Steering

%,,_ Wheel Insert

Hex Bolt

Lock Washer

_/_-_t _\_"_ Large Flat

_ Washer

:4 Boot

Steering Wheel

Extension

Shaft _ Adapter

_PI 5/16 Hex Bolt

5/1 6 Locknut

Lower Steering "-----.-L._1

Shaft ?....- _Tabs.

J

• Position steering wheel so cross bars

are horizontal (left to right) and slide

inside boot and onto adapter.

• Assemble large flat washer, 3/8 lock

washer, 3/8 hex bolt and tighten

securely.

•Snap steering wheel insert into center

of steering wheel.

•Remove protective materials from

tractor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires

where tractor is to roll off skid.

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

Lift hood to raised position.

If this battery is put into service after

month and year indicated on label

(label located between terminals)

charge battery for minimum of one

hour at 6-10 amps. (See "BATTERY"

in Maintenance section of this manual

for charging instructions).

• o" •

i•

..'... ,*°

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

•Remove cardboard packing on seat

pan.

•Place seat on seat pan and assemble

shoulder bolt. Tighten shoulder bolt

securely.

• Assemble adjustment knob and flat

washer loosely. Do not tighten.

• Lower seat into operating position and

sit on seat.

•Slide seat until a comfortable position

is reached which allows you to press

clutch/brake pedal ,all the way down.

•Get off seat without moving its

adjusted position.

•Raise seat and tighten adjustment

knob securely•

Seat

Shoulder Seat Pan

Bolt

Washer

Adjustment

Knob

TO ROLLTRACTOR OFF SKID (See

Operation section for location and

function of controls)

•Press lift lever plunger and raise

attachment lift lever to its highest

position•

• Release parking brake by depressing

clutch/brake pedal,

• Place freewheel control in freewheel-

ing position to disengage transmission

(See "TO TRANSPORT" in the Opera-

tion section of this manual).

•Roll tractor forward off skid.

•Remove banding holding discharge

guard up against tractor.

TO DRIVE TRACTOR OFF SKID

_1_WARNING: Before starting, read,

understand and follow all instructions in

the Operation section of this manual. Be

sure tractor is in a well-ventilated area.

Be sure the area in front of tractor is

clear of other people and objects.

• Be sure all the above assembly steps

have been completed.

• Check engine oil level and fill fuel tank

with gasoline.

• Sit on seat in operating position,

depress clutch/brake pedal and set the

parking brake.

• Place gear shift lever in neutral (N)

position.

•Press lift lever plunger and raise

attachment lift lever to its highest

position.

•Start the engine. After engine has

started, move throttle control to idle

position.

•Depress clutch/brake pedal into full

=BRAKE" position and hold. Move

gearshift lever to 1st gear•

• Slowly release clutch/brake pedal and

slowly drive tractor off skid.

•Apply brake to stop tractor, set parking

brake and place gearshift lever in

neutral position.

• Turn ignition key to "OFF" position,

Continue with the instructions that follow.

INSTALL MULCHER PLATE

• Install two latch hooks to mulcher plate

using screw, washer, lock washer, and

weld nut as shown•

NOTE: Pre-assembte weld nut to latch

hook by inserting weld nut from the top

with hook pointing down.

•Tighten hardware securely.

• Raise and hold deflector shield in

upright position.

•Place front of mulcher plate over front

of mower deck opening and slide into

place, as shown•

• Hook front latch into hole on front of

mower deck.

•Hook rear latch into hole on back of

mower deck.

_lb CAUTION: Do not remove discharge

guard from mower. Raise and hold guard

when attaching mulcher plate and allow it

to rest on plate while in operation.

9

Weld Nut

From The To

Lock

Washer

Weld Nut

X_. IScrew

Latch

Hook Points

Down

Latch

Hook

Washer

Washer

Mulcherplate '_fScrew

Nut

Latch Hooks

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in

a safe place. Your mower is now ready for

discharging or installation of optional

grass catcher accessory.

NOTE: It is not necessary to change

blades. The mulcher blades are de-

signed for discharging and bagging also.

CHECK TIRE PRESSURE

The tires on your tractor were overin-

flated at the factory for shipping pur-

poses. Correct tire pressure is important

for best cutting performance.

• Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS"

section of this manual*.

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be propedy leveled. See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this

manual.

CHECK FOR PROPER POSITION

OF ALL BELTS

See the figures that are shown for

replacing motion and mower blade drive

belts in the Service and Adjustments

section of this manual. Verify that the

belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your

tractor, check to see that the brake is

properly adjusted. See =TO ADJUST

BRAKE" in the Service and Adjustments

section of this manual.

/ CHECKLIST

BEFORE YOU OPERATE AND ENJOY

YOUR NEW TRACTOR, WE WISH TO

ASSURE THAT YOU RECEIVE THE

BEST PERFORMANCE AND

SATISFACTION FROM THIS QUALITY

PRODUCT.

10

PLEASE REVIEW THE FOLLOWING

CHECKLIST:

•/All assenlbly instructions have been

completed.

,/" No remaining loose parts in carton.

,/Battery is properly prepared and

charged. (Minimum 1 hour at 6

amps).

,/Seat is adjusted comfortably and

tightened securely.

•/All tires are prepedy inflated. (For

shipping purposes, the tires were

overinflated at the factory).

/Be sure mower deck is properly

leveled side-to-side/frent-to-rear for

best cutting results. (Tires must be

properly inflated for leveling).

•/ Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

,/Check widng. See that all connections

are still secure and wires are properly

clamped.

WHILE LEARNING HOW TO USE YOUR

TRACTOR, PAY EXTRAATTENTION TO

THE FOLLOWING IMPORTANT ITEMS:

/Engine oil is at proper level.

•/Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/Become familiar with all controls - their

location and function. Operate them

before you start the engine.

,/Be sure brake system is in safe

operating condition.

Thesesymbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

BATTERY CAUTION OR

WARNING

ENGINE ON ENGINE OFF

REVERSE FORWARD FAST SLOW

OILPRESSURE LIGHTS ON OVER TEMP 4 _

!

LIGHT

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

LOCKED

r 'l R N H

ATTACHMENT REVERSE NEUTRAL HIGH

CLUTCH ENGAGED

L (®)SI

LOW PARKING BRAKE

ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

Y

DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL

(AutomaticModels only)

11

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Switch

Attachment

Clutch Lever

• Ignition Switch

Ammeter ." __- "'-''" Lever

Plunger

Choke Control\ ©

Pedal

Attachment

LiftLever

Brake Lever

Height

Adjustment Gearshift Lev,

Knob

Our tractors conform to the safety standards of the American National Standards

Institute.

AMMETER - Indicates charging (+) or

discharging (-) of battery.

ATTACHMENT CLUTCH LEVER -Used

to engage the mower blades, or other

attachments mounted to your tractor.

ATTACHMENT LIFT LEVER -Used to

raise, lower, and adjust the mower deck

or other attachments mounted to your

tractor.

CHOKE CONTROL -Used when starting

a cold engine.

CLUTCH/BRAKE PEDAL -Used for

declutching and braking the tractor and

starting the engine.

GEARSHIFT LEVER -Selects the speed

and direction of tractor.

HEIGHT ADJUSTMENT KNOB -Used to

adjust the mower cuffing height.

IGNITION SWITCH -Used for starting

and stopping the engine.

LIFT LEVER PLUNGER -Used to

release attachment lift lever when

changing its position.

LIGHT SWITCH - Turns the headlights on

and off.

PARKING BRAKE LEVER - Locks

clutch/brake pedal into the brake position.

THROTTLE CONTROL - Used to control

engine speed.

12

The operation of any tractor can result in foreign objects thrown into

the eyes, which can result in severe eye damage. Always wear safety

glasses or eye shields while operating your tractor or performing any

adjustments or repairs. We recommend a wide vision safety mask

over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine

is running, any attempt by the operator to

leave the seat without first setting the

parking brake will shut off the engine.

• Depress clutch/brake pedal into full

"BRAKE" position and hold.

•Place parking brake lever in "EI_-

GAGED" position and release pres-

sure from clutch/brake pedal. Pedal

should remain in "BRAKE" position.

Make sure parking brake will hold

tractor secure. Attachment Clutch Lever

Choke "Engaged" Position .

Control _--_--.Z /"Disengaged

._._ \ "_\"'..,Z,qiJ :'_] Position

Control"J "_-; "_i _e"

).uua'_..._.._ _.Parking Brake

: "Engaged"

Clutc_r---'_ake _''''_ _ °-_,// ....

Ped "- I-'OSltlOn

'_ _/ _...._.._j Gearshift

_. _" _Lever

"Disengaged" u _ _t'_,._.n

Position Height Position

Adjustment

Knob

STOPPING

MOWER BLADES -

• To stop mower blades,move attach-

ment clutch lever to "DISENGAGED"

position.

GROUND DRIVE -

•To stop ground drive, depress clutch/

brake pedal into full "BJ:IAKE" position.

•Move gearshift lever to neutral (N)

position.

ENGINE -

•Move throttle control to slow position.

NOTE: Failure to move throttle control to

slow position and allowing engine to idle

before stopping may cause engine to

"backfire".

• Turn ignition key to "OFF" position and

remove key. Always remove key when

leaving tractor to prevent unauthorized

use.

•Never use choke to stop engine.

IMPORTANT: Leaving the ignition

switch in any position other than "OFF"

will cause the battery to be discharged,

(dead).

NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may

cause "browning" of grass. To eliminate

this possibility, always stop engine when

stopping tractor on grass areas.

CAUTION: Always stop tractor

completely, as described above, before

leaving the operator's position; to empty

grass catcher, etc.

TO USE THROTTLE CONTROL

13

Always operate engine at full throttle.

•Operating engine at less than full

throttle reduces the battery charging

rate.

•Full throttle offers the best bagging

and mower performance.

TO USE CHOKE CONTROL

Use choke conti'ol whenever you are

starting a cold engine. Do not use to start

a warm engine.

•To engage choke control, pull knob

out. Slowly push knob in to disen-

gage.

TO MOVE FORWARD AND

BACKWARD

The direction and speed of movement is

controlled by the gearshift lever.

• Start tractor with clutcWbrake pedal

depressed and gearshift lever in

neutral (N) position.

•Move gearshift lever to desired

position.

•Slowly release clutch/brake pedal to

start movement.

IMPORTANT: Bring tractor to a complete

stop before shifting or changing gears.

Failure to do so will shorten the useful

life of your transaxle.

TO ADJUST MOWER cu'n'ING

HEIGHT

The cutting height is controlled by

turning the height adjustment knob in

desired direction.

•Turn knob clockwise ( _) to raise

cutting height.

• Turn knob counterclockwise(P_)to

lowercutting height.

The cuttingheightrangeis approxi-

mately1-1/2"to 4". The heightsare

measuredfrom the ground to the blade

tip with the engine not running. These

heights are approximate and may vary

depending upon soil conditions, height

of grass and types of grass being

mowed.

•The average lawn should b_ cut to

approximately 2-1/2 inches during the

cool season and to over 3 inches

during hot months. For healthier and .

better looking lawns, mow often and

after moderate growth.

• For best cutting performance, grass

over 6 inches in height should be

mowed twice. Make the first cut

relatively high; the second to desired

height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted

when they are slightly off the ground

when mower is at the desired cutting

height in operating position. Gauge

wheels then keep the deck in proper

position to help prevent scalping in most

terrain conditions..

•Adjust gauge wheels with tractor on a

flat level surface.

•Adjust mower to desired cutting height

(See "TO ADJUST MOWER CUTTING

HEIGHT" in the Operation section of

this manual).

•With mower in desired height of cut

position, gauge wheels should be

assembled so they are slightly off the

ground. Install gauge wheel in

appropriate hole with shoulder bolt, 3/

8 washer, and 3/8-16 Iocknut and

tighten securely.

•Repeat for opposite side installing

gauge wheel in same adjustment hole.

3/8-16

L°cknut_ -_ .

Gauge _=\. /"

Wheel '_ _-, / ...-

Mounting "_-_3_,,_!_- /'

Bracket __ _.

318 Washer _ _ _. .: Shoulder

Gauge Wheel /--: _J Bolt

TO OPERATE MOWER

Your tractor is equipped with an operator

presence sensing switch. Any attempt by

the operator to leave the seat with the

engine running and the attachment

clutch engaged will shut off the engine.

• Select desired height of cut.

•Lower mower with attachment lift

control.

•Start mower blades by engaging

attachment clutch control.

•TO STOP MOWER BLADES -disen-

gage attachment clutch control.

_1_CAUTION: Do not operate the mower

without either the entire grass catcher, on

mowers so equipped, or the discharge

guard in place.

Attachment Clutch Lever "Engaged"

PositJon.._-_-_ j /Attachemnt Lift

/Lever High

°.__ _- Position

.. /_- _'" L°oWtion

'7 " "1 L2

"Dis engaged__" 7 _'_ __

Position _ \..._

TO OPERATE ON HILLS

_IL CAUTION: Do not drive up or down

hills with slopes greater than 15 ° and do

not drive across any slope.

•Choose the slowest speed before

starting up or down hills.

•Avoid stopping or changing speed on

hills.

•If slowing is necessary, move throttle

control lever to slower position.

•If stopping is absolutely necessary,

push clutch/brake pedal quickly to

brake position and engage parking

brake.

•Move gearshift lever to lstgear. Be

sure you have allowed room for tractor

to roll slightly as you restart movement.

•To restart movement, slowly release

parking brake and clutch/brake pedal.

•Make all turns slowly.

TO TRANSPORT

• Raise attachment lift to highest

position with attachment lift control.

• When pushing or towing your tractor,

be sure gearshift lever is in neutral (N)

position.

•Do not push or tow tractor at more than

five (5) MPH.

NOTE: To protect hood from damage

when transporting your tractor on a truck

or a trailer, be sure hood is closed and

secured to tractor. Use an appropriate

means of tying hood to tractor (rope,

cord, etc.).

14

TOWING CARTS AND OTHER

A'I'rACHMENTS

Tow only the attachments that are

recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Too heavy of a load, while on a slope, is

dangerous. Tires can lose traction with

the ground and cause you to lose control

of your tractor. o

BEFORE STARTING THE ENIGNE

CHECK ENGINE OIL LEVEL

•The engine in your tractor has been

shipped, from the factory, already filled

with summer weight oil.

•Check engine oil with tractor on level

ground.

•Remove oil fill cap/dipstick and wipe

clean, reinsart the dipstick and screw

cap tight, wait for a few seconds,

remove and read oil level. If neces-

sary, add oil until =FULL" mark on

dipstick is reached. Do not overfill.

•For c01d weather operation you should

change oil for easier starting (See "OIL

VISCOSITY CHART" in the Customer

Responsibilities section of this

manual).

•To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOLINE

•Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline

will increase carbon and lead oxide

deposits and reduce valve life). Do

not mix oil with gasoline. Purchase

fuel in quantities that can be used

within 30 days to assure fuel fresh-

ness.

IMPORTANT: When operating in

temperatures below 32°F(0°C), use

fresh, clean winter grade gasoline to

help insure good cold weather starting.

a_c WARNING: Experience indicates that

ohol blended fuels (called gasohol or

using ethanol or methanol) can attract

moisture which leads to separation and

formation of acids during storage. Acidic

gas can damage the fuel system of an

engine while in storage. To avoid engine

problems, the fuel system should be

emptied before storage of 30 days or

longer. Drain the gas tank, start the

engine and let it run until the fuel lines

and carburetor are empty..Use fresh fuel

next season. See Storage Instructions

for additional information. Never use

engine or carburetor cleaner products in

the fuel tank or permanent damage may

occur.

_eCAUTION: Fill to bottom of gas tank

r neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or

use gasoline near an open flame.

TO START ENGINE

When starting the engine for the first time

or if the engine has run out of fuel, it will

take extra cranking time to move fuel

from the tank to the engine.

• Sit on seat in operating position,

depress clutch/brake pedal and set

parking brake.

• Place gear shift lever in neutral (N)

position.

• Move attachment clutch to "DISEN-

GAGED" position.

• Move throttle control to fast position

•Pull choke control out for a cold

engine start attempt. For awarm

engine start attempt the choke control

may not be needed.

NOTE: Before starting, read the warm

and cold sthrting procedures below.

• Insert key into ignition and turn key

clockwise to "START" position and

release key as soon as engine starts.

Do not run starter continuously for

more than fifteen seconds per minute.

If the engine does not start after

several attempts, push choke control

in, wait a few minutes and try again. If

engine still does not start, pull the

choke control out and retry.

WARM WEATHER STARTING (50 °F and

above)

• When engine starts, slowly push

choke control in until the engine

begins to run smoothly. If the engine

starts to run roughly, pull the choke

control out slightly for a few seconds

and then continue to push the control

in slowly.

• The attachments and ground drive can

now be used. If the engine does not

accept the load, restart the engine and

allow it to warm up for one minute

using the choke as described above.

COLD WEATHER STARTING (50 °F and

below)

• When engine starts, slowly push

choke control in until the engine

begins to run smoothly. Continue to

push the choke control in small steps

allowing the engine to accept small

changes in speed and load, until the

choke control is fully in. If the engine

starts to run roughly, pull the choke

15

control out slightly for a few seconds

and then continue to push the control

in slowly. This may require an engine

warm-up period from several seconds

to several minutes, depending on the

temperature.

• The attachments can be used during

the engine warm-up period and may

require the choke control be pulled out

slightly. °

NOTE: If at a high altitude (above 3000

feet) or in cold temperatures (below 32

F) the carburetor fuel mixture may need-

to be adjusted for best engine perfor-

mance. See =TO ADJUST CARBURE-

TOR _ in the Service and Adjustments

section of this manual.

MOWING TIPS

•Tire chains cannot be used when the

mower housing is attached to tractor.

•Mower should be propedy leveled for

best mowing performance. See "TO

LEVEL MOWER HOUSING" in the

Service and Adj0stments section of

this manual.

•The left hand side of mower should be

used for trimming.

•Drive so that clippings are discharged

onto the area that has been cut. Have

the cut area to the right of the tractor.

This will result in a more even distribu-

tion of clippings and more uniform

cutting.

•When mowing large areas, start by

tuming to the right so that clippings will

discharge away from shrubs, fences,

driveways, etc. After one or two

rounds, mow in the opposite direction

making left hand turns until finished.

•If grass is extremely tall, it should be

mowed twice to reduce load and

possible fire hazard from dried

clippings. Make first cut relatively

high; the second to the desired height.

• Do not mow grass when it is wet. Wet

grass will plug mower and leave

undesirable clumps., Allow grass to

dry before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of

material. Regulate ground speed by

selecting a low enough gear to give

the mower cutting performance as well

as the quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain

and give best performance of the

attachment being used.

fJ_

MULCHING MOWING TIPS

IMPORTANT: For best performance,

keep mower housing free of built-up

grass and trash. Clean after each use.

•The special mulching blade will recut

the grass clippings many times and

reduce them in size so that as they fa

onto the lawn they will disperse into

the grass and not be noticed. Also, tt"

mulched grass wi!l biodegrade quickl

to provide nutdents for the lawn.

Always mulch with your highest

engine (blade) speed as this will

provide the best recutting action of th_

blades,

•Avoid cutting your lawn when it is wet

Wet grass tends to form clumps and

interferes with the mulching action.

The best time to mow your lawn is th_

early afternoon. At this time the grass

has dried and the newly cut area will

not be exposed to the direct sun.

• For best results, adjust the mower

cutting height so that the mower cuts

off only the top one-third of the grass

blades. For extremely heavy mulchinc

reduce your width of cut on each pas.,

and mow slowly.

•Certain types of grass and grass

conditions may require that an area b

mulched a second time to completely

hide the clippings. When doing a

second cut, mow across or perpen-

dicular to the first cut path.

•Change your cutting pattern from we_

to week, Mow north to south one we_

then change to east to west the next

week, This will help prevent matting

and graining of the lawn.

Max 113"

16

FILL IN DATES

AS YOU COMPLETE

REGULAR SERVICE __ ATES

Check Brake Opel_tion _ _

Check Tire Pressure

Check Operator Presence and

TInterlock Systems ll_

RCheck for Loose Fasteners I_ _7

A Sharpen/Replace Mower Blades _4

TLubriCation Chart I_

0 Check Battery Level

RClean Battery and Terminals ll_

Check Transaxle Cooling ll_

Adjust Blade Belt(s) Tension I_'s

v',Adjust Motion Ddve Belt(s) Tension

Check Engine Oil Level _

Change Engine Oil I_l_t,=

S Clean Air niter

NClean Air Screen

GI Inspect Muffler/Spark Armster

Replace Oil Filter (if equipped) 1_1,_

NClean Engine Cooling Fins _2

Replace Spark Plug

Replace Air Filter Paper Cartridge _2

Replace Fuel Filter

I * _ge more often when operating under a heavy load or in high ambient temperatures. 5 - If equ_oped with adjustab_ system.

2-Set/ice more often when operating in dirty or dt_;ty conditions, 6 -Not required if equipped with maintenance*free batlery,

3 * If equipped wi_ oit filter, change o_levery 50 hours, 7 -Tighten front oxte pk.ot bolt to 35 ft.-lt)s, n,_xJmum.

4-Pepkzce blades more often when mowing in _ndy soil, Do not overltghlen,

GENERAL RECOMMENDATIONS

The warranty on this tractor does not

cover items that have been subjected to Zerk

operator abuse or negligence. To

receive full value from the warranty,

operator must maintain tractor as

instructed in this manual. _Front Wheel

Some adjustments will need to be made Bearing

periodically to propedy maintain your Zerk

tractor.

All adjustments in the Service and

Adjustments section of this manual ®Engine'

should be checked at least once each _,

II

season. , ,

•Once a year you should replace the 't ,'

JI

spark plug, clean or replace air filter,

and check blades and belts for wear. '.. j

A new spark plug and clean air filter

assure proper air-fuel mixture and

help your engine run better and last

longer.

BEFORE EACH USE

•Check engine oil level.

•Check brake operation.

•Check tire pressure.

•Check operator presence and

interlock systems for proper operation.

•Check for loose fasteners.

LUBRICATION CHART

Zerk

Wheel

Bearing Zerk

_SAE 30 or 10w30 MOTOR OIL

_)GENERAL PURPOSE GREASE

@REFER TO Maintenance =ENGINE" SECTION

IMPORTANT: Do not oil or grease the pivot

points which have special nylon bearings.

Viscous lubricants will attract dust and dirt

that will shorten the life of the self-lubricat-

ing bearings. If you feel they must be

lubricated use only a dry, powdered

graphite type lubricant spar ng y.

17

TRACTOR

Alwaysobservesafety rules when

performingany maintenance.

BRAKE OPERATION

If tractor requires more than six (6) feet

stopping distance at high speed in

highest gear, then brake must be

adjusted. (See =TO ADJUST BRAKE" in

the Service and Adjustments section of

this manual). ,

TIRES

• Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS" •

section of this manual)

•Keep tires free of gasoline, oil, or

insect control chemicals which can

harm rubber.

•Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and

prevent fiat tires due to slow leaks, tire

sealant may be purchased from your

local parts dealer. Tire sealant also

prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock

systems are working properly. If your

tractor does not function as described,

repair the problem immediately.

•The engine should not start unless the

clutch/brake pedal is fully depressed

and attachement clutch control is in

the disengaged position.

•When the engine is running, any

attempt by the operator to leave the

seat without first setting the parking

brake should shut off the engine.

•When the engine is running and the

attachment clutch is engaged, any

attempt by the operator to leave the

seat should shut off the engine.

•The attachment clutch should never

operate unless the operator is in the

seat.

BLADE CARE '

For best results mower blades must be

kept sharp. Replace bent or damaged

blades.

BLADE REMOVAL

• Raise mower to highest position to

allow access to blades.

•Remove hex bolt, lock washer and flat

washer securing blade.

•Install new or resharpened blade with

trailing edge up towards deck as

shown. 18

IMPORTANT: To ensure proper assem-

bly, center hole in blade must align with

star on mandrel assembly.

•Reassemble hex bolt, lock washer and

flat washer in exact order as shown.

•Tighten bolt securely (27-35 Ft. Lbs.

torque).

IMPORTANT: Blade bolt is Grade 8 heat

treated.

Trailing Edge Up Mandrel Assembly

Blade Center

Hole

Flat Washer,

Lock Washe_

/

_-_---Hex Bolt ,

*A Grade 8 heat treated bolt can be identified

by six lines on the bolt head.

TO SHARPEN BLADE

NOTE: We do not recommend sharpen-

ing blade - but if you do, be sure the

blade is balanced.

Care should be taken to keep the blade

balanced. "An unbalanced blade will

cause excessive vibration and eventual

damage to mower and engine.

•The blade can be sharpened with a

file or on a grinding wheel. Do not

attempt to sharpen while on the

mower.

•To check blade balance, you will need

a 5/8" diameter steel bolt, pin, or a

cone balancer. (When using a cone

balancer, follow the instructions

supplied with balancer.)

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may

appear to be centered, but are not.

•Slide blade on to an Unthreaded

portion of the steel bolt or pin and hold

the bolt or pin parallel with the ground.

If blade is balanced, it should remain

in a horizontal position. If either end of

the blade moves downward, sharpen

the heavy end until the blade is

balanced.

B_ecente r Hole

5/8"

BAI-FERY

Your tractor has a battery charging

system which is sufficient for normal use.

However, periodic charging of the battery

with an automotive charger will extend

its life.

• Keep battery and terminals clean.

•Keep battery bolts tight.

•Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on

your tractor is maintenance free. Do not

attempt to open or remove caps or

covers. Adding or check{rig level of

electrolyte is not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and

terminals can cause the battery to "leak"

power.

• Remove terminal guard.

•Disconnect BLACK battery cable first

then RED battery cable and remove

battery from tractor.

•Rinse the battery with plain water and

dry.

•Clean terminals and battery cable

ends with wire brush until bright.

•Coat terminals with grease or petro-

leum jelly.

• Reinstall battery (See "REPLACING

BATTERY" in the SERVICE AND

ADJUSTMENTS section of this

manual).

V-BELTS

Check V-belts for deterioration and wear

after 100 hours of operation and replace

if necessary. The belts are not adjustable.

Replace belts if they begin to slip from

wear.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt

and chaff which can restrict cooling.

ENGINE

LUBRICATION

Only use high quality detergent oil rated

with API service classification SF, SG, or

SH. Select the oil's SAE viscosity grade

according to your expected operating

temperature.

SAE V_COSITY GRADES

NOTE: Although multi-viscosity oils

(5W30, 10W30 etc.) improve starting in

cold weather, these multi-viscosity oils

will result in increased oil consumption

when used above 32°F. Check your

engine oil level more frequently to

avoid possible engine damage from

running low on oil.

Change the oil after every 25 hours of

operation or at least once a year if the

tractor is not used for 25 hours in one

year.

Check the crankcase oil level before

starting the engine and after each eight

(8) hours of operation. Tighten oil fill

cap/dipstick securely each time you

check the oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API

service classification SF, SG or SH.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove'oil fill cap/dipstick. Be carefu_

not to allow dirt to enter the engine

when changing oil.

•Remove drain plug.

• After oil has drained completely,

replace oil drain plug and tighten

securely.

•Refill engine with oil through oil fill

dipstick tube. Pour slowly. Do not

overfill. For approximate capacity see

"PRODUCT SPECIFICATIONS"

section of this manual.

•Use gauge on oil fill cap/dipstick for

checking level. Be sure dipstick cap is

tightened securely for accurate

reading. Keep oil at "FULL" line on

dipstick. Air Screen

Oil Drain Plug

Oil Fill Cap/ _ .-

Dipstick "

CLEAN AIR SCREEN

Air screen must be kept free of dirt and

chaff to prevent engine damage from

overheating. Clean with awire brush or

compressed air to remove dirt and

stubborn dried gum fibers.

,20" .10" O" IO" 20*

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE _p.

-I

AIR FILTER

Your engine will not run properly using a

dirty air filter. Clean the foam pre-cleaner

after every 25 hours of operation or

every season. Service paper cartridge

every 100 hours of operation or every

season, whichever occurs first.

Service air cleaner more often under

dusty conditions.

• Remove knob(s) and cover'.

TO SERVICE PRE-CLEANER

• Slide foam pre-cleaner off cartridge.

•Wash it in liquid detergent and water.

• Squeeze it dry in a clean cloth.

• Saturate it in engine oil. Wrap it. in

clean, absorbent cloth and squeeze to

remove excess oil.

• If very dirty or damaged, replace pre-

cleaner.

• Reinstall pre-cleaner over cartridge.

• Reinstall cover and secure with

knob(s).

TO SERVICE CARTRIDGE

• Remove wing nuts and cartridge plate.

• Carefully remove cartridge to prevent

debris from entering carburetor.

• Clean cartridge by tapping gently on

flat surface. If very dirty or damaged,

replace cartddge.

• Reinstall cartridge plate, wing nuts,

precleaner, cover and secure with

knob(s).

IMPORTANT: Petroleum solvents, such

as kerosene, are not to be used to clean

the cartddge. They may cause detedora-

tion of the cartridge. Do not oil cartddge.

Do not use pressurized air to clean or

dry cartddge.

Knob

Wing

Pre-Cleaner

Air Scree_

ENGINE COOLING FINS

Remove any dust, dirt or oil from engine

cooling fins to prevent engine damage

from overheating. Air guide covers must

be removed. Remove side panels and

hood (See "TO REMOVE HOOD AND

GRILL ASSEMBLY" in the Service and

Adjustments section of this manual). 2O

Engine

Coolinq

Air GuideCover

(Both Sides) i

MUFFLER

Inspect and replace corroded muffler

and spark arrester (if equipped) as it

could create a fire hazard and/or

damage.

SPARK PLUGS

Replace spark plugs at the beginning of

each mowing season or after every 100

hours of operation, whichever occurs

first. Spark plug type and gap setting are

shown in "PRODUCT SPECIFICATIONS"

section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once

each season, ff fuel filter becomes

clogged, obstructing fuel flow to carbure-

tor, replacement is required.

•With engine cool, remove filter and

plug fuel line sections.

•Place new fuel filter in position in fuel

line with arrow pointing towards

carburetor.

•Be sure there are no fuel line leaks

and clamps are propedy positioned.

•Immediately wipe up any spilled

gasoline.

Fuel Filter-."__J_

CLEANING

Clean engine, battery, seat, finish, etc.

iof all foreign matter.

Keep finished surfaces and wheels

free of all gasoline, oil, etc.

•Protect painted surfaces with automo-

tive type wax.

We do not recommend using a garden

hose to clean your tractor unless the

electrical system, muffler, air filter and

carburetor are covered to keep water out.

Water in engine can result in a short-

ened engine life.

_CAUTION: Before performing any service or adjustments:

• Depress clutch/brake pedal fully and set parking brake.

Place gearshift lever in neutral (N) position.

Place attachment clutch in "DISENGAGED" position.

Turn ignition key "OFF" and remove key.

Make sure the blades and all moving parts have completely stopped.

• Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plu_

TRACTOR

TO REMOVE MOWER

Mower will be easier to remove from the

right side of tractor.

•Place attachment clutch in =DISEN-

GAGED" position,

•Move attachment lift lever forward to

lower mower to its lowest position.

•Roll belt off engine pulley,

•Remove small retainer spring, and lift

clutch spring off pulley bolt.

•Remove large retainer spring, slide

collar off and push housing guide out

of bracket.

•Disconnect anti-swaybar from chassis

bracket by removing retainer spring.

•Disconnect suspension arms from rear

deck brackets by removing retainer

springs.

• Disconnect front links from deck by re-

moving retainer springs.

• Raise lift lever to raise suspension

arms. Slide mower out from under trac-

tor.

Small Retainer Spring

IMPORTANT: If an attachment other than

the mower deck is to be mounted on the

tractor, remove the front links and hook

the clutch spring onto square hole in

frame.

TO INSTALL MOWER

•Raise attachment lift lever to its high-

est position.

•Slide mower under tractor with dis-

charge guard to right side of tractor.

•Lower lift lever to its lowest position.

•Install mower in reverse order of re-

moval instructions.

TO LEVEL MOWER HOUSING

Adjust the'mower while tractor is parked

on level ground or driveway. Make sure

tires are properly inflated (See "PROD-

UCT SPECIFICATIONS" on page 3 of

this manual). If tires are over or

underinflated, you will not properly

adjust your mower.

';';" "'% Square Hole

Suspension Arms "o.J_'_-, Engine Pulley

Retainer Spring

Anti-Sway

Collar,

Housing Large Retainer

Spring

Bracket

:TetainerSprings

(Both Sides)

\ "1 /_,

/

21

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• At the midpoint of both sides of mower,

measure height from bottom edge of

mower to ground. Distance "A" on

both sides of mower should be the

same or within 1/4" of each other.

•If adjustment is necessary, make

adjustment on one side of mower only.

•To raise one side of mower,.tighten lift

link adjustment nut on that side.

•To lower one side of mower, loosen lift

link adjustment nut on that side.

NOTE: Each full turn of adjustment nut

will change mower height about 1/8".

•Recheck measurements after adjust-

ing.

B_ Bottom edge of

or[om r

edge of _ _-_"/_-"-'_ mowe

mower t_ I_ k\{nl I l°roun d

ground_L---__----_l _

gV-!J rou . i.e

(_ Suspension

• Arm

©O

Lift Link Adjus_nent Nut_''7_'-_-

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-to

side. If the following front-to-back

adjustment is necessary, be sure to

adjust both front links equally so mower

will stay level side-to-side.

To obtain the best cutting results, the

mower housing should be adjusted so

that the front is approximately 1/8" to 1/2"

lower than the rear when the mower is in

its highest position.

Check adjustment on right side of tractor.

Measure distance "D" directly in front

and behind the mandrel at bottom edge

of mower housing as shown.

• Before making any necessary adjust-

ments, check that both front links are

equal in length. Both links should be

approximately 10-3/8".

•If links are not equal in length, adjust

one link to same length as other link.

•To lower front of mower loosen nut "E"

on both front links an equal number of

turns.

•When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nuts =P

against trunnion on both front links.

• To raise front of mower, loosen nut "P

from trunnion on both front links.

Tighten nut "E" on both front links an

equal number of turns.

•When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nut "P

against trunnion on both front links.

•Recheck side-to-side adjustment.

.:./. Mandrel

Both Front Links Should be Equal in Length

Nut =p_Nut =E"

Trunni°n/v__

Front Links

TO REPLACE MOWER BLADE

DRIVE BELT

The mower blade drive belt may be

replaced without tools. Park the tractor

on level surface. Engage parking brake.

BELT REMOVAL -

•Remove mower from tractor (See "TO

REMOVE MOWER" in this section of

this manual).

•Work belt off both mandrel pulleys and

idler pulleys.

•Pull belt away from mower.

Mandrel

Pulley Idler

Pulle

22

BELT INSTALLATION -

• Install new belt in reverse order of

removal.

•Make sure belt is in all pulley grooves

and inside all belt guides.

•Install mower in reverse order of

removal instructions.

TO ADJUST BRAKE

Your tractor is equipped with an adjust-

able brake system which is _nounted on

the right side of the transaxle.

If tractor requires more than six (6) feet.

stopping distance at high speed in

highest gear, then brake must be

adjusted.

•Depress clutch/Drake pedal and

engage parking brake.

• Measure distance between brake

operating arm and nut "A" on brake

rod.

• If distance is other than 1-1/2", loosen

jam nut and turn nut "A" until distance

becomes 1-1/2". Retighten jam nut

against nut =A".

•Road test tractor for proper stopping

distance as stated above. Readjust if

necessary. If stopping distance is still

greater than six (6) feet in highest

gear, further maintenance is neces-

sary. Contact your nearest authorized

service center/department.

With Parking Brake "Engaged"

Nut =A"

Jam Nut

-Operating

Arm

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage

parking brake. For assistance, there is a

belt installation guide decal on bottom

side of left footrest.

•Remove mower (See "TO REMOVE

MOWER" in this section of this

manual.)

•Remove belt from stationary idler and

clutching idler.

•Pull belt slack toward rear of tractor,

Remove belt upwards from transaxle

pulley by deflecting belt keepers.

•Pull belt toward front of tractor and

remove downwards from around

engine pulley.

•Install new belt by reversing above

procedure.

Engine Pulley--

Clutchingldler j

StaUonary16_ler

Transaxle

Puney___ --

TRANSAXLE GEAR SHIFTLEVER

NEUTRAL ADJUSTMENT

The transaxle should be in neutral when

the gear shift lever is in neutral (N) (lock

gate) position. The adjustment is preset

at the factory; however, if adjustment is

needed, proceed as follows:

• Make sure transaxle is in neutral (N).

NOTE: When the tractor rear wheels

move freely, the transaxle is in neutral.

• Loosen adjustment bolt in front of the

right rear wheel.

• Position the gear shift lever in the

neutral (N) position.

• Tighten adjustment bolt securely.

NOTE: If additional clearance is needed

to get to adjustment bolt, move mower

deck height to the lowest position.

Gearshift Lever_ Neutral Lock Gate

[

23

TO ADJUST STEERING WHEEL

ALIGNMENT

If steering wheel crossbars are not

horizontal (left to right) when wheels are

positioned straight forward, remove

steering wheel and reassemble per

instructions in the Assembly section of

this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are

not adjustable on your tractor. If damage

has occurred to affect the front wheel

toe-in or camber, contact your nearest

authorized service center/department.

TO REMOVE WHEEL FOR REPAIRS

•Block up axle securely.

•Remove axle cover, retaining ring and

washers to allow wheel removal (rear

wheel contains a square key - Do not

lose).

•Repair tire and reassemble.

•On rear wheels'only: align grooves in

rear wheel hub and axle. Insert

square key.

•Replace washers and snap retaining

ring securely in axle groove.

•Replace axle cover.

NOTE: To seal tire punctures and

prevent flat tires due to slow leaks, tire

sealant may be purchased from your

local parts dealer. Tire sealant also

prevents tire dry rot and corrosion.

Washer

Retaining

Ring

Axle

Cover

I

Square Key.-'_

(Rear Wheel Only)

TO START ENGINE WITH AWEAK

BA'I-FERY

_1= CAUTION: Lead-acid batteries

generate explosive gases. Keep sparks,

flame and smoking materials away from

batteries. Always wear eye protection

when around batteries.

If your battery is too weak to start the

engine, it should be recharged. (See

"BATTERY" in the MAINTENANCE

section of this manual).

If "jumper cables" are used for emer-

gency starting, follow this procedure:

IMPORTANT: Your tractor is equipped

with a 12 volt negative grounded system.

The other vehicle must also be a 12 volt

negative grounded system. Do not use

your tractor battery to start other vehicles.

TO ATTACH JUMPER CABLES -

•Connect each end of the RED cable to

the POSITIVE (+) terminal of each

battery, taking care not to short against

chassis.

•Connect one end of the BLACK cable

to the NEGATIVE (-) terminal of fully

charged battery.

•Connect the other end of the BLACK

cable to good CHASSIS GROUND,

away from fuel tank and battery.

TO REMOVE CABLES, REVERSE

ORDER -

• BLACK cable first from chassis and

then from the fully charged battery.

•RED cable last from both'battedes.

24

e(+) "Ne, (-)

REPLACING BA'I'FERY

CAUTION: Do not short battery

terminals by allowing a wrench or any

other object to contact both terminals at

the same time. Before connecting battery,

remove metal bracelets, wristwatch

bands,rings,etc.

•Lift hood to raised position.

•Remove terminal guard.

•Disconnect BLACK battery cable then

RED battery cable and carefully

remove battery from tractor.

•Install new battery with terminals in

same position as old battery.

•Reinstall terminal guard.

•First connect RED battery cable to

positive (+) battery terminal with hex

bolt and keps nut as shown. Tighten

securely.

•Connect BLACK grounding cable to

negative (-) battery terminal with

remaining hex bolt and keps nut.

Tighten securely

•Close terminal access doors.

•Close hood.

Terminal Keps Nut

Access ....

Ooor. iii}

Guard

Hex Bolt

_4_1_ Positive

(Red)

"t. Cable

_'L--Negative (Blacl_)

Cable

TO REPLACE HEADLIGHT BULB

•Raise hood.

•Pull bulb holder out of the hole in the

backside of the gdll.

•Replace bulb in holder and push bulb

holder securely back into the hole in

the backside of the grill.

•Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause

your tractor to run poorly, stop running,

or prevent it from starting.

• Check wiring. See electrical wiring

diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 15 amp automotive-type

plug-in fuse. The fuse holder is located

behind the dash.

TO REMOVE HOOD AND GRILL

ASSEMBLY

• Raise hood.

•Unsnap headlight wire connector.

•Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off of

tractor.

•To replace, reverse above procedure.

Headlight Wire

Connector

ENGINE

Maintenance, repair, or replacement of

the emission control devices and

systems, which are being done at the

customers expense, may be performed

by any non-road engine repair establish-

ment or individual. Warranty repairs must

be performed by an authorized engine

manufacturer's service outlet.

TO ADJUST THROTTLE CONTROL

CABLE

The throttle control has been preset at

the factory and adjustment should not be

necessary. Check adjustment as

described below before loosening cable.

If adjustment is necessary, proceed as

follows:

•With engine not running, move throttle

control lever to fast position.

•Check that swivel is against side of

quarter circle. If it is not, loosen cable

clamp screw and pull cable back until

swivel is against quarter circle.

Tightencable clamp screw securely.

TO ADJUST CHOKE CONTROL

The choke control has been preset at the

factory and adjustment should not be

necessary. Check adjustment as

described below before loosening cable.

If adjustment is necessary, proceed as

follows:

•With engine not running, move choke

control (located on dash panel) to full

choke position.

•Remove air cleaner cover, filter and

cartridge plate to expose carburetor

choke (see =AIR FILTER" in the

Customer Responsibilities section of

this manual).

•Choke should be closed. If it is not,

loosen casing clamp screw and move

choke cable until choke is completely

closed. Tighten casing clamp screw

securely.

•Reassemble air cleaner.

Clamp

Quarter

Circle /

25 Swivel

Choke Closed _

4

I

Choke Lever

TO ADJUST CARBURETOR

The carburetor has been preset at the

factory and adjustment should not be

necessary. However, minor adjustment

may be required to compensate for

differences in fuel, temperature, altitude

or load. If the carburetor does need

adjustment, proceed as follows:

In general, turning the mixture screw in

(clockwise) decreases the supply of fuel

to the engine giving a leaner fuel/air

mixture. Turning the mixture screw out

(countemlockwise) increases the supply

of fuel to the engine giving a richer fuel/

air mixture.

IMPORTANT: Damage to the needles

and the seats in carburetor may reslut if

screw is turned in too tight.

PRELIMINARY S EI-I'ING -

•Be sure you have a clean air filter, and

the throttle control cable and choke

are adjusted properly (see above).

•With engine off turn idle mixture screw

in (clockwise) closing it finger tight and

then turn out (countemlockwise) 1-1/4

to 1-1/2 turns.

FINAL SETTING -

• Start engine and allow to warm for five

minutes. Make final adjustments with

engine running and s_ift/motion

control lever in neutral (N) position.

• With throttle control lever in slow

position, hold throttle lever against idle

speed screw and adjust idle speed

screw to obtain 1200 to 1400 RPM.

• While still holding throttle lever against

idle speed screw, turn idle mixture

screw in (clockwise) until engine

begins to die and then turn out

(counterclockwise) until engine runs

rough. Turn screw to a point midway

between those two positions.

•Continue to hold throttle lever against

idle speed screw and adjust idle

speed screw to obtain 900 to 1200

RPM. Release throttle lever.

ACCELERATION TEST -

•Move throttle control lever from slow to

fast position. If engine hesitates or

dies, turn idle mixture screw out

(counterclockwise) 1/8 turn. Repeat

test and continue to adjust, if neces-

sary, until engine accelerates

smoothly.

High speed stop is factory adjusted. Do

not adjust - damage may result.

IMPORTANT" Never tamper with the

engine governor, which is factory set for

proper engine speed, overspeeding the

engine above the factory high speed

setting can be dangerous, if you think

the engine-govemed high speed needs

adjusting, contact your nearest AUTHO-

RIZED service center/department, which

has proper equipment and experience to

make any necessary adjustments.

ldle Speed

i: crMix_ure

few

Throttle

Lever

Idle Speed

Screw

Throttle Lever Idle Mixture

Screw

26

Immediately prepare your tractor for

storage at the end of the season or if the

tractor will not be used for 30 days or

more.

_I_ CAUTION: Never store the tractor

w_th gasoline in the tank inside a

building where fumes may reach an

open flame or spark. Allow the engine to

cool before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter

storable. When mower is to be stored for

apenod of time, clean it thoroughly,

remove all dirt, grease, leaves, etc, Store

in a clean, dry area.

•Clean entire tractor (See "CLEANING"

in the Customer Responsibilities

section of this manual).

•Inspect and replace belts, if necessary

(See belt replacement instructions in

the Service and Adjustments section of

this manual).

•Lubricate as shown in the Customer

Responsibilities section of this

manual.

• Be sure that all nuts, bolts and screws

are securely fastened. Inspect moving

parts for damage, breakage and wear.

Replace if necessary.

• Touch up all rusted or chipped paint

surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

•After a period of time in storage,

battery may require recharging.

•To help prevent corrosion and power

leakage during long periods of

storage, battery cables should be

disconnected and battery cleaned

thoroughly (see "1"O CLEAN BATTERY

AND TERMINALS" in the Customer

Responsibilities section of this

manual).

• After cleaning, leave cables discon-

nected and place cab4es where they

cannot come in contact with battery

terminals.

• If battery is removed from tractor for

storage, do not store battery directly on

concrete or damp surfaces.

ENGINE

FUELSYSTEM

IMPORTANT: It is important to prevent

gum deposits from forming in essential

fuel system parts such as carburetor, fuel

filter, fuel hose, or tank dudng storage.

Also, experi_tnce indicates that alcohol

blended fuels 9called gasohol or using

ethanol or methanol) can attract moisture

which leads to separation and formation

of acids during storage. Acidic gas can

damage the fuel system of an engine

while in storage.

• Drain the fuel tank.

• Start the engine and let it run until the

fuel lines and carburetor are empty.

• Never use engine or carburetor

cleaner products in the fuel tank or

permanent damage may occur.

•Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable

alternative in minimizing the formation of

fuel gum deposits during storage. Add

stabilizer to gasoline in fuel tank or

storage container. Always follow the mix

ratio found on stabilizer container. Run

engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach

the carburdtor. Do not drain the gas tank

and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace

with clean engine oil. (See "ENGINE" in

the Customer Responsibilities section of

this manual).

CYLINDER(S)

•Remove spark plug(s).

•Pour one ounce of oil through spark

plug hole(s) into cylinder(s).

•Turn ignition key to =START" position

for a few seconds to distribute oil.

•Replace with new spark plug(s).

OTHER

•Do not store gasoline from one seasor

to another.

• Replace your gasoline can if your can

starts to rust. Rust and/or dirt in your

gasoline will cause problems.

•If possible, store your tractor indoors

and cover it to give protection from

dust and dirt.

•Cover your tractor with a suitable

protective cover that does not retain

moisture. Do not use plastic. Plastic

cannot breathe which allows conden-

sation to form and will cause your

tractor to rust.

IMPORTANT: Never cover tractor while

engine and exhaust areas are still

warm.

27

TROUBLESHOOTINGCHART

CAUSEPROBLEM

Willnot_art

Hard to start

Engine will not turn

over

Engine clicks but will

not start

•Out of fuel.

•Engine not "CHOKED"

properly.

• Engine flooded.

•Bad spark plug.

•Dirty air filter.

•Ditty fuel filter.

• Water in fuel.

• Loose or damaged

wiring.

• Carburetor out of

adjustment.

•Engine valves out of

adjustment.

•Dirty air filter.

•Bad spark plug.

•Weak or dead battery.

•Dirty fuel filter.

•Stale or dirty fuel.

•Loose or damaged

wiring.

•Carburetor out of

adjustment.

•Engine valves out of

adjustment.

•Clutch/brake pedal not

depressed.

•Attachment clutch is

engaged.

•Weak or dead battery.

•Blown fuse.

•Corroded battery

terminals,

•Loose or damaged

wiring.

•Faulty ignition switch.

•Faulty solenoid or

starter.

i• Faulty operator

presence switch(es).

•Weak or dead battery.

•Corroded battery

terminals.

CORRECTION

• Fill fuel tank.

•See =TO START ENGINE"

in Operation section.

•Wait several minutes

before attempting to start.

•Replace spark plug.

•Clean/replace air filter.

•Replace fuel filter.

•Drain fuel tank and

carburetor, refill tank with

fresh gasoline and replace

fuel filter.

•Check all wiring.

• See =To Adjust Carburetor"

in Service Adjustments

section.

•Contact an authorized

service center/department.

•Clean/replace air filter.

•Replace spark plug.

•Recharge or replace

battery.

•Replace fuel filter,

•Drain fuel tank and refill with

fresh gasoline.

•Check all wiring.

•See =To Adjust Carburetor"

in Service Adjustments

section.

•Contact an authorized

service centerldepartment.

•Depress clutch/brake pedal.

•Disengage attachment

clutch.

•Recharge or replace

battery.

•Replace fuse.

•Clean battery terminals.

•Check all wiring.

•Check/replace ignition

switch.

•Check/replace solenoid or

starter.

•Contact an authorized

service center/department.

•Recharge or replace

battery.

•Clean battery terminals.

28

TROUBLESHOOTINGCHART

PROBLEM CAUSE

=ngine clicks but will

lot start (Cont'd)

Loss of power

Excessive vibration

Engine continues

i to run when operator

leaves seat with

attachment clutch

engaged

Poor cut - uneven

•Loose or damaged

wiring.

•Faulty solenoid or

starter.

•Cutting too much

grass/too fast.

•Throttle in "CHOKE"

position.

•Build-up of grass,

leaves and trash

under mower. •

•Dirty air filter.

•Low oil level/dirty oil.

•Faulty spark plug.

•Dirty fuel filter.

• Stale or dirty fuel.

•Water in fuel.

•Spark plug wire loose.

•Dirty engine air screen/

fins.

•Dirty/clogged muffler.

•Loose or damaged

wiring.

•Carburetor out of

adjustment.

•Engine valves out of

adjustment.

•Worn, bent or loose

blade.

•Bent blade mandrel.

•Loose/damaged part(s).

•Faulty operator-safety

presence control

system.

•Worn, bent or loose

blade.

•Mower deck not level.

•Buildup of grass,

leaves, andtrash

under mower.

•Bent blade mandrel.

•Clogged mower deck

vent holes from buildup

of grass, leaves, and

trash around mandrels.

CORRECTION

• Check all wiring.

•Check/replace solenoid or

starter.

•Set in "Higher Cut" position/

reduce speed.

•Adjust throttle control.

• Clean underside of mower

housing.

• Clean/replace air filter.

• Check oil level/change oil.

•Clean and regap or change

spark plug.

•Replace fuel filter.

•Drain fuel tank and refill

with fresh gasoline.

•Drain fuel tank and carbura

tor, refill tank with fresh

gasoline and replace fuel

filter.

•Cpnnect and tighten spark

plug wire.

•Clean engine air screen/fins.

• Clean/replace muffler.

• Check all wiring.

•See =To Adjust Carburetor"

in Service Adjustments

section.

•Contact an authorized

service center/department.

•Replace blade. Tighten

blade bolt.

•Replace blade mandrel.

• Tighten loose part(s).

Replace damaged parts.

• Check wiring, switches and

connections. If not corrected

contact an authorized

service center/department.

• Replace blade. Tighten

blade bolt.

•Level mower deck.

• Clean underside of mower

housing.

•Replace blade mandrel.

• Clean around mandrels to

open vent holes.

29

TROUBLESHOOTING CHART

PROBLEM CAUSE

Mower blades will not • Obstruction in clutch

rotate mechanism.

Poor grass discharge

Headlight(s) not

working (if so

equipped)

Battery will not charge

Loss of Drive

Engine "backfires"

when turning engine

"OFF"

•Worn/damaged mower

drive belt.

•Frozen idler pulley.

•Frozen blade mandrel.

• Engine speed too slow.

•Travel speed too fast.

•Wet grass.

•Mower deck not level.

•Low/uneven tire air

pressuPe.

• Worn, bent or loose blade.

•Buildup of grass,

leaves and trash under

mower.

•Mower drive belt wom.

•Blades improperly

installed.

•Improper blades used.

• Clogged mower deck

vent holes from buildup

of grass, leaves, and

trash around mandrels.

•Switch is "OFF".

•Bulb(s) burned out.

•Faulty light switch.

•Loose or damaged

widng.

•Blown fuse.

• Bad battery cell(s).

•Poor cable connections.

•Faulty regulator (if so

equipped).

•Faulty altemator.

•Freewheel control in

=disengaged" position.

•Motion drive belt worn,

damaged or broken.

•Air trapped in transmiss-

ion dudng shipment or

servicing.

• Engine throttle control

not set at "SLOW"

position for 30 seconds

before stopping engine.

CORRECTION

_• Remove obstruction.

Replace mower drive belt.

Replace idler pulley.

• Replace blade mandrel.

• Place throttle control in

"FAST" position.

• Shift to slower speed.

• Allow grass to dry before

mowing.

• Level mower deck.

• Check tires for proper air

pressure.

• Replace/sharpen blade.

Tighten blade bolt.

• Clean underside of mower

housing.

•Replace mower ddve belt.

• Reinstall blades sharp edge

(_own.

•Replace with blades listed

in this manual.

•Clean around mandrels to

open vent holes.

•Turn switch "ON".

• Replace bulb(s).

I- Check/replace light switch.

•Check wiring and connec

tions.

Replace fuse.

Replace battery.

Check/clean all connec

tions.

• Replace regulator.

•Replace alternator.

• Place freewhee! control in

"engaged" position.

•Replace motion drive belt.

• Purge transmission.

•Move throttle control to

"SLOW" position and allow

to idle for 30 seconds before

stopping engine.

30

SCHEMATIC

TRACTOR --MODEL NUMBER 917.270831

BATTERY

RED

AMMETER

(OPTIONAL)

W_TE

REO /

*LL

"3

IGNITION SWITCH

PoSmON CIRCUIT "MAKE"

FUSE 15 AMP.

*! I

'© ,O-+-----

I

i I B

,'_--¢C2_2___-_

L ....... ,J

CLUTCH IBRAKE

(PEDAL UP)

BL/_K

BUICK

(OPTIONAL)

SOLENOID

STARTER

8LACK

W_TE

SEAT SWITCH

(NOT OCCUPIED)

•A_I f_E I....... i i .... 1

II

I_i "I i-

? 'o

_ _-_E_CUiaR ' "..........

[" aL*CK (CLUTCH _FF) I GROUNDING

CONNECTOR 4

ORANGE

NOTE

l•

mF SPARK •

PLUG

BLACK IGNITION

UNIT I (2 PLUGS ON

TWIN CYL ENGINES)

CHARGING SYSTEM OUTPUT _VQ4.TS AC M_N. 0 _ _PM

3 AMp DC @3600 RPM (CHARGINGSYSTEMI_SCONNECTEO)

RED t I

IUQm_GSVST_OUTPUT iALTERNATOR

=_MPACe_RPM DIODE

OP_WN

HEADLIGHTS

NON-REMOVABLE REMOVABLE

CONNECTIONS CONNECTIONS

YOUR TRACTOR IS

EQUIPPED WITH A SPECIAL

ALTERNATOR SYSTEM.

THE LIGHTS ARE NOT

CONNECTED TO THE

BATTERY, BUT HAVE THEIR

OWN ELECTRICAL SOURCE.

BECAUSE OF THIS, THE

BRIGHTNESS OF THE LIGHTS

WILL CHANGE WITH ENGINE

SPEED. AT IDLE THE LIGHTS

WILL DIM. AS THE ENGINE IS

SPEEDED UP, THE LIGHTS

WILL BECOME THEIR BRIGHTEST.

OFF G+M+L NONE

RUN/LIGHT B + L A + Y

RUN B + L NONE

START B+L+S NONE

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING,

31

TRACTOR - MODEL NUMBER 917.270831

ELECTRICAL

42

41

26

I i

I

25

16

29

I

32

ELECTRICAL

TRACTOR - MODEL NUMBER 917.270831

KEY PART

NO. NO. DESCRIPTION

1 163465 Battery 12 VOLT 28 AMP

2 74760412 Bolt Hex Hd 1/4-20unc x 3/4

8 7603J Case Battery

10 145211 Bolt,Btr Front 1/4-20 x 7.1/2

11 150109 HoiddownBattery FrontMount

12 145769 . Nut, Push Nylon Battery Front 1/4

16 153664 Switch, Intednck Pushdn

19 Std551125 Washer Lock 1/4

20 73350400 Nut Jam Hex 1/4-20 Unc

21 166182 Hamess LightSocket (W/4152j)

22 4152J BulbUght #1156

24 4799J Cable Battery

25 146148 Cable Battery

26 166180 Fuse

27 73510400 Nut Keps Hex 1/4-20 Unc

28 145491 Cable Ground

29 121305X SwitchSeat

30 140301 Switch Ign 4 Position "

31 124211X Nut Ignition

32 141226 Cover Ignition Switch

33 109310X Key MoldedCraftsman

40 169596 Harness Ign

41 71110408 Bolt Blk. Fin Flex 1/4-20 Unc x 1/2

42 131563 CoverTerminal

43 168327 Solenoid

44 73640400 Nut Keps BIk Hex 1/4-20 Unc

45 121433X Ammeter Rectangular6 Amp

52 141940 ProtectionWire Loop

55 17490508 Screw Thdrol 5/16-18 x 1/2

70 166658 Harness Engine B&S

NOTE: All component dimensionsgivenin U, S.

inches 1 inch = 25/4 mm

33

TRACTOR - MODEL NUMBER 917.270831

CHASSIS AND ENCLOSURES

28

58 12

14

31

53

55

6O

13

3

74 3 14

34

TRACTOR - MODEL NUMBER 917.270831

CHASSIS AND ENCLOSURES

I_'Y PART

NO. NO.

11B681_

2 140356

3 17060612

4 STD551(_5

5 155272

9 165454XO13

10 STD533710

11 155927 •

12 145660

13 169118

14 17490608

17 144983X558

18 126938X

20 156437

23 124028X

25 19131312

26 STD541437

28 156725X558

29 155217X599

30 154791X558

31 139976

37 17490508

38 139886

39 139887

51 73800400

52 19091416

53 145201

54 161464

55 145202

57 STD522507

58 140547

60 STD533707

64 154798

74 STD541437

114 158112

115 17060620

116 19131614

140 158418

142 165867

143 164_

144 154207

145 156524

159 155123X428

DESCRIPTION

Chassis Assembly

Drawhar

Screw 3/8-16 x 3/4

Washer 13/32 x 3/4 x 16 Gauge

BumperHood/Dash

Dash

Bolt,Carriage 3/8-16 x 1

Panel, Dash, L.H.

ClipTinnerman Grille P/L

Panel, Dash, R.H.

ScrewThdml 3/8-16 x1/2

HoodAssembly

BumperHood

Plate Mtg Battery Fuel Tank

Bushing,Snap, Nylon, Fuel Line

Washer 13/32 x 13/16 x 12 Gauge

Locknut, Hex, with Insert 3/8-16 Unc

Grillew/ClipsMS-558

Lens, Grille

Fend/Ftrast

Bracket, Fender Support

Screw Thdrol 5/16-18 x 1/2

Pivot Bracket Assembly, L.H.

Pivot Bracket Assembly, R.H.

Nut Lockw/Insert 1/4-20 UNC

Washer 9/32 x 7/8 x 16 Ga.

Bracket Grille Pickofl LH

Screw Hex Wshd 8-16 x 7/8

Bracket Grille Pickoff RH

Bolt, Fin Hex 1/4-20 UNC x .75

AirDuct P/L 18HP B&S Opp. Twin

Bolt Rdhd Sqnk 3/8-16 UNC x 3/4

Dash LowerSTLT

Nut Crownlock 3/8-16 UNC

Keeper Belt Rear Lh Stl

Screw 3/8-16 x 1-1/4

Washer 13/32 x 1 x 14 Ga.

Bracket Suspension Front

Plate Reinfomement STLT

Bracket Swaybar Chassis

Bracket Pnt FootrestSTLT

Rod Pivot Chassis/Hood

Cupholder

NOTE: All component dimensionsgiven in U. S.

inches 1 inch = 25/4 mm

35

TRACTOR - MODEL NUMBER 917.270831

GROUND DRIVE

57

,r_ 1 156

2 62

25

:36

TRACTOR - MODEL NUMBER 917.270831

GROUND DRIVE

KEY PARr KEY PART

NO. NO. OESCRIP'nON NO, NO. DESCRIP]ION

1........ Tmnsaxle (See Breakdown) 59 140312

Peedess 206-545C 61 17060612

2146682 Spring, Return, Brake 62 8883R

3 123666X Pulley,Transaxle 63 140186

4 12000028 Ring,Retainer 64 164975

5 121520)( Strap,Torque 65 STD551143

6 17060512 Screw 5/16-18x3/4 66 154778

8 165866 RodShifterFenderSTLT 70 134683

10 STD561210 Pin, Cotter 72 19132012

11 105701X Washer, Shift Plate 74 137057

13 74550412 Bolt 1/4-28UNFW/PatchGr. 8 75 121749)(

14 10040400 Washer Lock Hvy Helical 76 STD581075

18 STD523710 BoltFinHex3/8-16UNCxl Gr5 77 123583X

19 STD541437 Nut 78 121748)(

21 106933X Knob 79 S'rD580025

22 130804 Rod, Brake 80 145090

24 S'rD541237 Nut 81 165592

25 106888X Spring, BrakeRod 82 165711

26 S'rD551037 Washer 83 19171216

27 S'1"D561210 Pin 84 166231

28 145204 Rod, Parking Brake 85 150360

29 124236X Cap, Parking Brake, Red 89 158391X428

30 130807 Bracket, Transaxle 90 124346X

31 127275X Keeper, Belt, LH. 96 STD624003

32 STD523107 Bolt 112 19091210

34 155071 Shaft Assembly, Foot Pedal 113 127285X

35 120183X Beadng, Nylon 116 72110610

36 STD551062 Washer 145 74490540

37 STD571810 Roll Pin 150

38 131494 Pulley, Idler, Flat

39 STD523727 Bolt 151 19133210

40 4470J Spacer, Split ,395 x .59 156 166002

41 165838 Keeper, Belt, Idler 158 165589

42 19131312 Washer 13/32x13/16x12Ga. 159165494

47 127783 Pulley, Idler, V-Groove, Plastic 160 19292016

48 154407 BellcrankClutch Grad Dry Stl 161 72140406

49 123205X Retainer, Belt 162 73680400

50 STD523715 Bolt 163 74780416

51 STD541437 NutCrownLock3/8-16UNC 164 19091010

52 STD541431 NutCmwnLock5/16-18UNC 165 165623

53 105710X Link, Clutch 166 166880

55 105709X Spring,Clutch Return 168 165492

56 STD523712 Bolt Fin Hex 3/8-16 x 1-1/4 169 165580

57 130801 V-Belt, Ground Ddve

58 127274X Keeper, Belt, R.H.

Keeper, Bolt, Center Span

Screw 3/8-16 x3/4

Cover, Pedal

Pulley, Engine

Bolt, Hex 7/16-20 x4Grade 5

Washer

Keeper, Belt, Engine, Fool.Proof

Guide, Mower Ddve Belt, R.H.

Washer 13/32 x 1-1/4 x12 Ga.

Spacer, Axle

Washer 25/32 x 1-1/4 x 16 Ga.

E-Ring

Key, Square 2.0 x .1845/.1865

Washer 25/32 x 1-5/8 x 16 Ga

Key Woodruft

Arm, Shift

Shaft Asm Cross Tapered 650 20

Spring,Torsion

Washer 17132 x 3/4 x 16 Ga.

LinkTransaxle

Nut, Nylock

Console, Shift,STLT

Nut, Self-Thding, Wsh Hd 1/4

Retainer Spdng 1"

Washer 9/32 x 3/4 x 10 Gauge

Strap Torque 90 Degrees

Bolt Rdhd Sqneck 3/8-16 x 1.25

Bolt,Hex Flghd 5/16-18 Gr. 5

165850

BushingBellcrankGrcl.Drive

Washer 13/32 x2 x 10 Ga.

Washer Srrted 5/161Dx 1.125

Bracket Shift Mount

Hub Tapered Flange Shift Lt

Washer 29/32 x 1-1/4 x 16 Ga

Bolt Rdhd Sqnk 114-20 x 3/4 Gr.5

Nut Crownleek 1/4-20 Unc

Bolt Hex Fin l/4-2OUnc x 1 Gr 5

Washer 5/8 x .281 x 10 Ga

Bracket Pivot Lever

Screw 5/16-18 x 5/8

Bolt Shoulder 5/16-18 x .561

Plate Fastening Lt

NOTE: All componentdimensionsgiven inU. S.

inches 1 inch = 25/4 rnm

37

STEERING

TRACTOR - MODEL NUMBER 917.270831

! _ P"-_"- 38

_ i _ _\_ •

:...... _,-_ _°j

i

C,

i

i

__,F _

62 44

U

47

40

67

68

43

II

30 _tJ

38

J

TRACTOR- MODEL NUMBER 917.270831

STEERING

KEY PAR'r

NO. NO. DES_

1 1_9768

2 154427

3 156483

4 157473

5 6266H

6 121748X

7 19272016

8 12000029

9 3366R -

10 156438

11 STD551137

13 154779

15 73901000

17 156546

18 57079

19 160395

22 165857

23 165851

25 154406

26 126847X

27 136874

28 19131416

29 17060612

3O STD561210

32 130465

36 155099

37 152927

38 139769

39 19133812

40 STD541537

41 100711L

42 145054X428

43 121749X

44 153720

46 121232X

47 6855M

51 STD541431

54 74780520

62 167902

63 STD523710

65 154780

66 154404

67 74781044

68 154429

79 19132012

SteedngWheel

AxleAssembly STMP DroppedSTL

SpindleAssembly, LH.

SpindleAssembly, R.H.

Bearing,Race, Thrust, Hardened

Washer 25/32 x 1-5/8 x 16 Gauge

Washer 27/32 x 1-1/4 x 16 Gauge

Ring,Klip

Bearing,SteeringColumn

DraglinkExtendedStamped

Washer, Lack

Bea ringAxle STLT/GT

Nut, Lock, Range 5/8-11 UNC

Shaft Assembly, Steering

Washer, Thrust .515 x .750 x .033

Support,Shaft

Screw Hex Wshhd Torx

Pittman Shaft Assembly

Bracket, Steering

Bushing,Link, Drag,

Gear, Sector

Washer 13/32 x 718x 16 Gauge

Screw 3/8-16 x 3/4

Pin

Rod,Tie

Bushing,Steering

Screw

Insert,Steering Wheel

Washer 13/32 x 2-3/8 x 12 Gauge

GripcoNut

Adaptor,Steering Wheel

Boot, Steering Shaft

Washer 25/32 x 1-1/4 x 16 Gauge

Extension Shaft Steering LR.LT

Cap, Spindle

Fitting,Grease

Nut Lock Hex w/Ins. 5/16-18 UNC

Bolt Fin Hex 5/16-18 UNC x %1/4

Kit Steering Asm Service

Bolt,Fin Hex 3/8-16 UNC x 1 Gr 5

Spacer Axle

BearingArmPittman

Bolt, Rn Hex 5/8-11 UNC x 2-3/4

Axle, Brace

Washer 13/32 x 1-1/4 x 12 Ga

80 74950612 Bolt Hex Nylon 3/8-16 x3/4

NOTE: All component dimensions given in U. S.

inches 1 inch = 25/4 mm

39

ENGINE

TRACTOR - MODEL NUMBER 917.270831

31

39

_'_" 26

14

81

32 . 34

/

33

29

IOPTIONAL EQUIPMENT I

Spark Arrester

I

/4

4O

ENGINE

TRACTOR - MODE LNUM BER 917.270831

K]EY PART

NO. NO.

1 1&152

2 17720410

3......

4 149723

5 144069

6 144068

7 138129

8 150176-

10 145552

11 •STD551125

12 STD522507

13 165287

14 13280336

15 13200300

16 STD551237

17 17490624

23 159880

25 145996

26 73920600

27 152927

29 137180

31 157103

32 161696

33 123487X

34 106082)(

35 17060512

37 8543R

38 .......

39 109227X

81 128861

DESCRIPTION

Control, Throt Paddle 32 22

Screw, Hex Thd Cut 1/4-20 x 5/8

Engine, B&S, (See Breakdown)No. 461707-0145-E1

Muffler Exhaust

Exhaust Asm, Left

Exhaust Asm Right

Clamp TubeDouble Engine

Bolt 5/16-18unc x 3/4 W/Sems

Heat ShieldLt

Washer Lock Hvy. Helical 1/4

Bolt FinHex 1/4-20Unc x .75

Gasket, Muffler

Nipple, Pipe 4-1/2

Elbow, Standard 90°, 3/8-18 NPT

Washer Lock Ext Tooth 3/8

Screw Thdrol 3/8-16xl -1/2 Tytt

Shield, Bm/Dbr Guard

ControlChoke

Nut Keps 3/8-24 Unf

Screw 1"I"#10-32 x 5'x 3/8 Flange

Arrestor, Spark

Tank, Fuel

Cap Fuel Guage

Clamp, Hose

Spacer Pad

Screw 5/16-18 x 3/4

Line, Fuel

Plug, Oil Drain (See Engine Breakdown)

Pad idler

Nut Flange 1/4-20 Starter Nut

NOTE: All componentdimensions givenin U. S.

inches 1 inch = 25/4 mm

41

TRACTOR -- MODEL NUMBER 917.270831

SEAT ASSEMBLY

I

5

K]EY PART

NO. NO.

1140123

2 140551

3STD523710

4 19131610

5 145O06

6STD541437

7 124181X

8 17060616

9 19131614

10 155925

11 166369

12 121246X

DIESCRIFnON

Seat 3350 BIk/otk Craftsman

Bracket Pnt Pivot Seat (blk)

Bolt Fin Hex 3/8-16unc X 1

Washer 13/3:) X 3/4 X 10 Ga

Clip Push In Hinged

Nut Hex Lock w/Ins 3/8-16 Unc

Spring Seat Cprsn 2 250 BIk Zi

Screw 3/8-16 X 1-112

Washer 13/32 X 1 X 14 Ga

Pan Pnt Seat (blk)

Knob Seat

Bracket Pnt Mounting Switch

K]EY PART

NO. NO. DESCRIPTION

13 121248X

14 72050412

15 134300

16 121250X

17 123976)(

21 153236

22 STD541431

24 19171912

25 127018X

Bushing Snap BIk Nyt 50 Id

Bolt Rdhd Sht Nk 1/4-20x1-1/2

Spacer Split 28 X 96 Zinc

Spring Cprsn I 27 BIk Pnt

Nut Lock 1/4 Lge Fig Gr 5 Zinc

Bolt Shoulder 5/16-18 Unc-2A

Nut Hex Lock w/Ins 5/16-18

Washer 17/32 X 1-3/16 X 12 Ge,

Bolt Shoulder 5/16-18 X 62

NOTE: Allcomponent dimensions given in U. S.

inches 1 inch = 25/4 mm

42

DECALS

TRACTOR - MODEL NUM BER 917.270831

9

68

7

15

13

KL=YpART

NO. NO.

1 156439

3 163200

4 163202

5163207

6133644

7 166927

8 167180

9 163204

11 156368

13 146046

1<3EYPART

DESCRIP'nON NO. NO.

Decalj Fender Danger Sears 15 160396

Decal, Hood, R.H. Craftsman 19 138047

Decal, Hood, LH. Craftsman 20 166887

Decal, Fender 22 149516

Decal,Maintenance - - 138311

Decal, Panel Dash B&S - - 154515

DecaI, Rplcmnt - -154516

Decal, Fender, Craftsman Gold - - 169580

Decal, Fender STLT Oper Inst E/S -- 169581

Decal, V-Belt Dr Sch Tractor

DESCRIPTION

Decal, Mower DriveSchematic

Decal, Battery Diehard Sears

Decal, Deck Mower EZ3

Decal, Battery

Decal, LiftHandle

Pad FootrestLH STLT

Pad FootrestRH STLT

Owner's Manual, English

Owner's Manual,Spanish

WHEELS AND TIRES KL=Y PART

NO. NO. DESCRIPTION

1 59192 Valve Cap, Tire

2 65139 Stem, Valve

3 106222X Tire, Front

4 59904 Tube, FrontTire

(Not Provided, Service Item

Only)

5 106732X427 Rim, Front

6 278H Fitting,Grease (FrontWheel

Only)

7 90401-1 Beating, Flange (Front Wheel

Only)

8 106108X427 Rim, Rear

9122082X Tire,Rear

10 7152J Tube, RearTire

(Not Provided, Service Item

Only)

11 104757X Cap, Axle

- - 144334 Sealant, Tire 10 oz.

NOTE: All component dimensions given in U. S.

inches 1 inch = 25/4 mm

43

TRACTOR - MODEL NUMBER 917.270831

LIST ASSEMBLY

11

30

3

19

13

/

13

19

20 J_,_: 171e20

15 _ \ 16 \ \ \

_y 15

44

TRACTOR - MODEL NUMBER 917.270831

LIST ASSEMBLY

PART

NO. NO. DESCRIPTION

1 159460 Lift Lever Inner Wire Assembly

2 159471 Shaft Assembly, Lift

3 105767)( Pin, Groove

4 12O00002 E-Ring

5 19211621 Washer 21/32 x 1 x 21 Gauge

6 120183X Bearing,Nylon

7 125631X Grip, Handle, Ruted

8 122365X Sutton, Plunger. Red

11 139865 Link, Uft, L.H.

12 139866 Unk, Lift, R.H.

13 STD624008 RetainerSpring

15 127218 Link, Front

16 73350800 Nut, Hex, Jam 1/2-13UNC

17 130171 Trunnion

18 73680800 NutLock 1/2-13 UN(_

19 139868 Arm, Suspension,Rear

20 163552 RetainerSpdng

23 110807X Nut, Special

24 19131016 Washer 13/32 x 5/8 x 16 Gauge

25 2876H Spring

26 76020308 Pin, Cotter 3/32 x 1/2

27 126971X Rod, Adjust, Lift

28 73350600 Nut, Hex, Jam 3/8-16UNC

29 138057. Knob, inf. 3/8-16

30 150233 Trunnion, InfHeight

31 140302 Beadng, Pvt, Lift Special

32 73540600 Nut, Cmwnlook 3/8-24

36 155097 Pointer Height Indicator

37 123935X PlugHole

38 1_12 Screw 5/16-18x3/4

40 19112410 Washer 11/32 x 1-1/2

41 155098 IndicatorHeight

49 145212 Nut FlangeLock

50 110452X Nut Push Phos & Oil

NOTE: Allcomponent dimensionsgiven inU. S,

inches 1 inch =25/4 mm

45

TRACTOR -'- MODEL NUMBER 917.270831

MOWER DECK

21

\2

16

1

28

29

,18

22

123 24

26

27

46

TRACTOR- MODELNUMBER 917.270831

MOWER DECK

PARr _PART

NO. NO. DESCRIPTION NO. NO.

1 165892 Mower Deck Assembly,42" 56 165723

2 STD533107 Bolt 59 141043

3 138017 Bracket Assembly,Sway Bar, 67 149846

Front •68 144959

4 165460 Bracket Sway Bar 38/42" Deck 85 72140620

5 STD624008 RetainerSpdng 92 STD541437

6 130832 Arm, Suspension, Rear 101 136420

8 850857 Bolt,Hex 3/8-24 x 1.25 Gr. 8 102 71161010

9 STD551137 Washer, Lock 103 19061216

10 140296 Washer,Hardened 104 STD551110

11 134149 Blade, Mulching 105 160793

12 129895 Bearing, Ball 106 2029J

13 137645 Shaft Assembly, MandreI, Vented 111 155197

(Includes Key 112 155198

Number12) 113 17060512

14 128774 Housing, Mandrel, Vented 114 STD541431

15 110485X Beadng, BalI, Mandrel 115 72110504

16 140329 Stripper,Vented Mower Deck 116 4896H

18 72140505 Bolt, Carriage 5/16-18 x 5/8 117 165746

19 132827 Bolt,Shoulder 118 73930600

20 159770 Baffle, Vortex 119 STD551037

21 STD541431 NutCrownlocks/16-18UNC 121 143723

22 134753 Stiffener Bracket 128 153390

23 131267 Bracket, Deflector 129 19131312

24 105304X Cap, Sleeve 130 STD523710

25 123713X Spring, Torsion, Deflector

26 110452X Nut, Push 131 STD533710

27 130968 Shield, Deflector 142 165890

28 19111016 Washer 11/32 x 5/8 x 16 Ga. 143 157109

29 131491 Rnd, Hinge 144 158634

30 157722 ScrewThdrolWasherHead 145 165888

31 129963 Washer, Spacer 146 165891

32 153535 Pulley,Mandrel 147 131335

33 137266 Nut, Toplock, Flanged 148 169022

34 STD533717 Bolt 149 165896

35 133835 Fastner, ChdstmasTree 150 19091218

36 131494 Pulley, Idler, Rat 151 169670

37 STD551037 Washer 13/32 x13/16 x16 152 169676

Gauge 153 169674

40 STD541437 NutCrownlock3/8-16UNC 154 169675

44 140088 Guard, MandreI, L.H. 155 169671

45 STD624003 Retainer 156 169672

46 137729 Screw, Thd. Roll 1/4-20 x 5/5 157 169669

48 133944 Washer, Hardened 158 17720410

49 155066 RolterAssembly,CamFollower - - 130794

50 1313_) Bolt, Shoulder #10-24 Grade 5

51 STD541410 Locknut -- 169583

52 139888 Bolt,Shoulder 5/16÷18UNC

53 131845 Arm Assembly, Pad, Brake

54 133943 Washer, Hardened

55 155046 Arm, Idler 0

DESCRIPTION

Spacer, Retainer

Guard, TUV idler

Knob CustomOval

V-Belt

BoltCarriage 3/9-16 x2-1/2

Nut

MulcherCover

Screw

Washer #10

Washer, Lock

Latch Assembly, Bagger

Nut, Weld

Bracket, Gauge, Wheel LH.

Bracket, Gauge, Wheel R.H.

Screw 5/16-18 x 3/4

Nut, Hex, Keps 5/16-18 UNC

Bolt, Carriage 5/16 UNC x 1/2

Bolt, Shoulder

Wheel, Gauge

Nut, Centedock3/8-16

Washer 3/8 x 7/8 x 14 Gauge

Bracket

Washer Felt

Washer 13/32 x 13/16 x 12 Ga.

Bolt,Fin Hex 3/8-16 UNC x 1

Gr. 5

Bolt, Rdhd Sqnk 3/8-16UNC x 1

ArmSpringBrake Mower

Bracket Arm Idler 42"

Keeper Belt42" Clutch Cable

Pulley Idler Flat

Bolt Carriage Idler

SpringExtension

SpringReturn Idler

RetainerSpringYellowZinc

Washer 9/32 x 3/4 x 18 Ga.

Bracket Clutch

Cable Clutch 42 In

Washer Flat 3/8"Type B

Spring Retainer

SpdngRetentionLever

Spacer

Rod Clutch

Screw Hex Thd Cut 1/4-20 x 5/8

Mandrel Assembly(IncludesKey

Numbers 8-10, 12-15, 31 and 32)

Mower Deck, Complete (Standard

Deck, Order Separately Mulcher

Plate and Gauge Wheel

Components,Key Nos. 101-106

and 111-121)

NOTE: All componentdimensionsgiven inU. S.

inches 1 inch =25/4 mm

47

TRACTOR - MODEL NU MBER 917.270831

PEERLESS TRANSAXLE-MODEL NUMBER 206-545C

157

#

47

11

13

157

48

TRACTOR - MODEL NUMBER 917.270831

PEERLESS TRANSAXLE-MODEL NUMBER 206-545C

REF PART REF PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 772147 Transaxle Cover 39 786026

2 780086A Needle Bearing ,5/8" 40 792076A

3 770128 Transaxle Case

4 776395 Countershaft 41A 790079

5 776409 Output Shaft 42 792073A

6 778364 Spur Gear (38 teeth) 42A 792085A

6A 778369 Spur Gear (t5 teeth) 43 792075

7 778330 Spur Gear (11 teeth) 44 790025

8 792180 Shift Key 45 786066

8A 792047 Woodruff Key #9 46 786086

9 784352 Shift Collar 47 774690

10 784378 Shift Rod & Fork 48 774691

11 778334 Bevel Gear (30 teeth) 49 778356

12 778309 Input Bevel Pinion (13 teeth) 50 778338

13 778368 Bevel Gear (13 teeth) 51 778354

(Include. 14) 52 778352

14 778368 Bevel Pinion (13 teeth) 53 778350

(Include. 13) 54 778346

15 778370 Ring Gear (43 teeth) 56 778355

17 786188 Drive Pin 57 778337

18 786102 Spacer 1.130 X ,695 58 778353

20 792077A Ball 5/16" dia 59 778351

21 792078 Set Screw 3/8 - 16 x 3/8" 60 778349

22 792079 Spring ,310 OD x .625 L 61 778345

25 792073A Screw 1/4 - 20 x 1-1/4" 65 780189

25A 792177 Screw 1/4-20 x 1-3/8"

26 792125 Retaining Ring (pkg of 2) 66 776422

27 792035 Retaining Ring 67 776396

28 788040 Retaining Ring 69 792170

29 780072 Thrust Washer 70 786187

.627 ID x .031W 71 788069

29A 780160 Thrust Washer 71B 788092

.762 ID x .031W 76 780090

29B 780051 Thrust Washer

.762 ID x .031W 77 788078A

29C 780199 Anti-Rotation Washer .632 79 792144

30 780108 Cup Washer 82 778333

1.127 ID x .032W

31 780001 Flat Washer 83 778338

.750 ID x .056W (Use As 85 792154

Needed) 87 788089A

31A 780195 Flat Washer 150 788093A

.750 ID x .062W 157 788088A

32 788083 Oil Seal 6/8" 180 730229A

34 780194 Bushing .563 900 794712

35 780193 Flanged Bushing 5 /8" ID

35A 780197 Flanged Bushing .751

36 790075 Brake Disk

37 790007 Brake Pad Plate

38 799021 Brake Pad (pkg of 2)

Dowel Pin

Flat Washer

.312 ID x .059W

Brake Lever

Screw 1/4 - 20 x 1-1 /4"

Screw 1/4 - 20 x 2 t/4"

Locknul 5 /16 -24

Brake Pad Holder

Spacer .2625 x 1.0

Brake Lever Bracket

Axle (11-15 /16" Long)

Axle (16 - 1 /2" long)

Spur Gear (29 teeth)

Spur Gear (27 teeth)

Spur Gear (23 teeth)

Spur Gear (19 teeth)

Spur Gear (16 teeth)

Spur Gear (15 teeth)

Spur Gear (11 teeth)

Spur Gear (13 teeth)

Spur Gear (17 teeth)

Spur Gear (21 teeth)

Spur Gear (24 teeth)

Spur Gear (25 teeth)

Fiat Washer

.563 ID x .062W

Input Shaft

Shifter & Brake Shaft

Retaining Ring

Spacer .890

Square Cut Ring

=O" Ring

Flat Washer

1.128 ID x .058W

tnverted Retaining Ring

Spring ,430 OD x .5000 L

Bevel & Spur Gear (30 & 13

teeth)

Spur Gear (27 teeth)

Oil Fill Pk_J

Oil Seal 9 /16"

Liquid Gasket RTV Silicone

Oil Seal 3/4"

Gear Oil 80W90

Replacement MST

206-545C Transaxle

NOTE: All component dimensions given in

U.S. inches 1 inch = 25,4 mm

49

TRACTOR - MODEL NUMBER 917.270831

BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E1

_8i I_O_LABELKITI

11o5eOWNER'S MANUAL I

tr REQUIRES SPECIAL TOOLS

15 _.<7 TOINSTALL.SEEREPAIR

INSTRUCTIONMANUAL

5O

TRACTOR - MODEL NUMBER 917.270831

BRIGGS & STRA'I-FON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E1

51 _:_ 447_ 304 _ _

122 '51A 865d'_ _ _ -

51 _:_-: /-(" -_°'_ 305 "_

:"_, 205 _ r.,

.• _634A e " -:.....

202 _'_

50 -?212 ,'= --

:267 _203':'r: •306 "" .

3()7 |

1

53_ 54_- 51A 725 " 240 ._? 573 -_",. °.- _.J"7"_='=t

861 PUMP REPAIR KIT

392 _ 432 _%_ ,,_ ,_'-__

527

'1

121 CARBURETOR KIT |

/

432 _,__ 392'_ 104 .. 102_C_/|

959 433 386

258

222 11 6_ "

I _,._\_.¢_. I

/ -'%_:_-'_ 689 |

l-.- i__-_'_::_ 1211

"k REQUIRES SPECIAL TOOLS

TO INSTALL SEE REPAIR

INSTRUCTION MANUAL

2271::i' ::'=1

562 _':

278 ._

592

425 _-_....

._ ._ .... 356 " -- _;,

968 _ _ 297

643 _j-,/--,

235/_

423 _

"= 163

971

91 I 109

108 -

865A

30 A-_ .-

307

333_ 851 _

482 _'_

701 '"I._L

73 __ '

332

934 _75

ou6 _

0051 .: ,°,_-_.-,

.::.__,___ _:,._

79_ _..___'_-"" _, '_"--_

\-_,-._--:.;

726 ""_<_._-_::'

51

TRAC:I"OR - MODEL NUMB ER 917.270831

BRIGGS & STRAI"I'ON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E1

783

310_ 803

513

797A

797

544 801

358 GASKET SET

177 O

163

51A_

634 _7

569 3@ 20@

52

TRACTOR- MODEL NUMBER 917.270831

BRIGGS & STRATI'ON ENGINE-MODEL NUMBER 461707t TYPE NUMBER 0145-E1

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 498583

2 399265

3 91086

4 493304

5 214517

5A 214518

7 271867 *"

7A 271868 _4

8 495754

9 27803 .4

10 94382

IOA 94380

11 280225

273390

271188

271189

13 94565

15 94239

16 690666

19 399264

20 291675

23 491180

24 222698

25 499180

499181

499182

499183

26 499184

499285

499186

499187

27 263129

28 498319

498320

29 498314

498541

32 95017

33 390420

494553

34 691302

35 65906

36 26828

40 221596

41 292260

42 494553

45 261368

46 214487

47 393415

Cyl_,nder Assembly 48

ushing/Seal Kit 50

Seal-Oil 51

Sump-Engine 51 A

Head-Cylinder #1 53

Head-Cylinde_ #2 54

Gasket-Cylinder Head #1 73

Gasket-Cylinder Head #2 75

Breather Assembly 78

_ylinder #1) 91

asket-Breathsr 95

Screw (Breather Assembly_ 97

Screw (Breather Cover) 98

Tube-Breather _102

Gasket-Crankcase (.015" 104

Thick, Std.) 105

Gasket-Crankcase (.005" 107 693482

Thick) 108 693505

Gasket-Crankcase (.009" 109 693498

Thick) 117 693538

Screw (Cylinder Head) 693500

Plug-Oil Drain 121 491539

Crankshaft 122 281411

Bushing 125 693479

Seal-Oil 130 693604

Flywheel 133 693512

Key-Flywheel 146 94196

Piston Assembly (Stan- 147 693508

dard) 161 496599

Piston Assembly (.010 163 271411

=O.S.) 177 271170

Piston Assembly (.020 =187 299146

O.S.)

Piston Assembly (.030" 197 95063

O.S.) 202 262683

Ring Set, Piston (Stan- 203 280997

dard) 205 93971

R_n_ Set, Piston (.010 209 262352

• . 211 261563

Ring Set, Piston (.020 212 693985

O.S.) 030 215 224816

RinQ Set, Piston (. 219 394348

=O._).. 220 222773

Lock-Piston Pin

Pin A_ssembly, Pistc_ (Bid.) 222 491282

Pin Assembly-Piston (.005" 227 491297

O.S.) 235 224995

Rod-Connecting (Stan- 240 394358

dard) 244 230318

Rod-Connecting (.020

U.S.) 258 94930

Screw (Connecting Rod) 267 93897

Valve-Exhaust (Include(s): 278 94942

Keeper-Valve (Ref. No. 42)) 297 94289

Valve-intake

Spring-Valve 0ntake) 304 691390

Spring-Valve (Exhaust) 305 690960

Retainer-Valve (Exhaust) 306 222846

Retainer-Valve (Exhaust) 306A 223734

Keeper-Valve 307 94930

Tappet-Valve 309 497596

Camshaft 310 94003

Slinger-Oil 311 497608

498542 Short Block

213290 Manifold-Intake

271412 -Jr• Gasket-Intake

270884 -k_. Gasket-Intake

93970 Screw (Carburetor)

93208 Screw (Intake Manifold)

691438 Screen-Rotating

222511 Washer (Flywheel)

691134 Screw (Flywheel Fan)

693483 Body Assembly-Upper

690718 Screw (ThrottleValve)

693485 Shaft-Throttle

807923 Kit-Idle Speed

693509 •Gasket-Carburetor Body

693506 •Pin-Float Hinge

692078 •Valve-Float Needle

Body Assembly-Lower

Valve-Choke

Shaft-Choke

Jet-Main

Jet-Main (High Altdude)

Carburetor Kit

Spacer

Carburetor

Valve-Throttle

Float-Carburetor

Key-Timing

Jet-Pilot

Base-Air Cleaner

"/r Gasket-Air Cleaner

"JrSeal-O-Ring

Line-Fuel (Cut to Requir_

Length)

Screw (Back plate)

Link-MechanicalGovernc

Crank-Bell

Screw (Bell Crank)

Spring-Governor

Spdng-Governor

Link-Throttis

Guide-Air

Gear-Governor

Washer-Thrust (Govemol

Gear)

Bracket-Contro|

Lever-Govemor

Shield-Fuel Spray

Filter-Fuel

Connector-Hose (Pulse

Line)

Screw (Engine Sump)

Screw (CasingClamp)

Washer (Governor Level

Nut-Wing(Air Filter

Retainer)

Housing-Blower

Screw (Blower Housing)

Shield-Cylinder

Shield-Cylinder

Screw (Cylinder Shie|d)

Motor-Starter

Bolt (Starter Motor)

Brush Set

53

TRACTOR- MODEL NUMBER 917.270831

BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E1

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

332 230674 Nut (Flywheel) 802 497607 Cap-End

333 394891 Armature-Magneto 803 497604 Housing-Starter

334 94731 Screw (Magneto Armature) 807 693511 Spacer

337 802592 Plug-Spark 822 693497 Washer-Seal (Throttle

356 494705 Wire-Stop . Shaft)

358 495868 Gasket Set 847 495715 Dipstick/'rube Assembly

383 89838 Wrench-Spark Plug 851 493880 Terminal-Cable

386 693490 O+ Gasket-Pump 859 693488 O+ Diaphragm-Fuel Pump

391 693487 Body-Pump " 861 393397 Kit-Fuel Pump

392 693491 O+ Spring-Pump Diaphragm 865 224774 Cover-Air Guide

404 223882 Washer (Governor Crank) 865A 224775 Cover-Air Guide

423 94674 Screw (Air Cleaner Base) 868 497656 Seal-Valve

425 94823 Screw (Air Cleaner.Cover) 868A 273312 Seal-Valve

432 693492 O+ Cap-Spring 869 261463 Seat-Valve (Intake)

433 693489 O+ Diaphragm-Fuel Pump 870 262924 Seat-Valve (Exhaust)

434 693493 Cover-Diaphragm 871 261961 Bushing-Guide (Exhaust)

435 693494 Screw (Diaphragm Cover) 231218 Bushing-Guide (Intake)

441 222875 Bracket-Oil Fill 877 393456 Wire-Alternator

445 394019 Filter-Air 881 495901 Plate-Cover

447 93343 Screw (Air Guide Cover) 918 393815 Hose-Vacuum (Cylinder-To-

449 94882 Screw (Oil Fill Bracket) Impulse Pump)(Cut to

474 93474 Alternator Required Length)

482 93621 Screw (Alternator) 934 94627 Screw (Fan Retainer)

510 497606 Drive-Starter 955 693513 Plug-Carburetor

513 398003 Clutch-Drive 968 225008 Cover-Air Cleaner

523 494947 Dipstick 971 805540 Screw (Upper Body To

525 495348 Tube-Oil Fill Lower Body)

527 223167 Clamp-Tube 1005 498157 Fan-Flywheel

535 272490 Filter-Air 1006 224901 Retainer-Fan

544 97603 Armature-Starter 1019 496726 Label Kit

552 262332 Bushing (Governor Crank) 1036 499382 Label Kit-Emission

552A 262331 Bushing (Governor Crank) 1051 263080 Ring-Retaining

562 93853 Bolt-Carriage (Governor 1058 273688 OwnerOs Manual

Lever) 1081 280860 *Seal-O-Ring

569 272645 4r Gasket-Base 1090 497605 Retainer-Brush

572 222892 Cover-Breather (Cylinder 1095 498047 Gasket Set-Valve Overhaul

#2) 1125 94724 Screw (Cover Plate)

573 491304 Plate-Back 1132 94675 Screw (Oil Slinger)

592 92278 Nut (Govemor Lever) 1136 94297 Screw (Governor, Control

601 95162 Clamp-Hose Rod)

615 94296 Retainer (Govemor Crank) 1137 220680 Washer (Governor, Control

615A 93898 Retainer-Governor Shaft Rod)

616 491530 Crank-Governor 1138 94298 Nut (Governor, Control Rod

634 491287 *Seal-Governor Shaft 460707°0145-E1

634A 271013 Washer-Foam Replacement Engine

635 66538 Boot-Spark Plug

637 693510 Washer-Seal

643 496700 Retainer-Air Filter _r Included in Gasket Set, Ref Number

689 262337 Spring-Fdction 358.

697 93585 Screw (Drive Cap) • Included in Carburetor Kit, Ref Number

725 280866 Shield-Heat 121.

726 91362 Gear-Ring •Included in Value Overhaul Kit, Ref

741 262989 Gear-Timing Number 1095.

783 693059 Gear-Starter + Included in Fuel Pump Kit, Ref Number

797 94010 Nut (Starter Terminal) 861

797A 693167 Nut (Starter Terminal) ,O<1,+

801 394860 Cap-Drive NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

54

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

I""

SIGHTING

GUIDE

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

1_ Operate your Tractor up and down the face of slopes (not I

I

greater than 15°), never across the face. Make turns gradu- I

ally to prevent tipping or loss of control. Exercise extreme

caution when changing direction on slopes.

I

r i

For in-home major brand repair service:

Call 24 hours a day, 7 days a week

1-800-4-MY-HOME" (1-800-46_663)

Para pedir servicio de reparaci6n a _omicilio

•1-800-676-5811

In Canada for all your service and parts needs call

Au Canada pour tout le service ou les pi6ces

1-800-665-4455

For the repair or replacement parts you need:

Call 6 am - 11 pm CST, 7 days aweek

PartsDirect s"

1-800-366-PART (!-800-366-7278)

Para ordenar piezas con entrega a domicilio

1-800-659-7084

For the location of a Sears Parts and Repair Center

in your area:

Call 24 hours a day, 7 days a week

1-800-488-1222

For information on purchasing a Sears Maintenance

Agreement or to inquire about an existing Agreement:

Call 9 am -5pm, Monday - Saturday

1-800-827-6655

SEARS

HomeCentral s"

169580 4.27.99 TR Printed in U.S.A. i