Craftsman 917 272068 Users Manual

917272068 917272068 CRAFTSMAN LAWN TRACTOR - Manuals and Guides L0205013 View the owners manual for your CRAFTSMAN LAWN TRACTOR #917272068. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman LAWN TRACTOR Manual

CRAFTSMAN Lawn, Tractor Manual L0205013 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

917.272068 L0205013

2015-01-05

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Owner's Manual

JCRRFTSMRN°I
LAWN TRACTOR
16.0 HP, 42" Mower
Electric Start
Automatic Transmission

Model No.
917.272068

differently from previously built engines. Before you start the
his product
has understand
a low emission
operates
engine,
read and
this engine
Owner'swhich
Manual.

CAUTION:

For answers to your questions

Read and follow all Safety
Rules and Instructions before
operating this equipment.

about this product, Call:

1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, II 60179 U.S.A
Visit our Craftsman

website:www.sears.com/craffsman

I
I

MaintenanceSchedule

......................
18
Service and Adjustments .................... 22
Storage ...............................................
29
Troubleshooting
.................................
30
Repair Parts ........................................
34
Sears Service ......................
Back Cover

Warranty ...............................................
2
SafetyRules .........................................
3
Product Specifications..........................6
AssemblyPre-Operation.......................8
Operation............................................
11
Maintenance.......................................
18

LIMITED

TWO YEAR WARRANTY

ON CRAFTSMAN

RIDING

EQUIPMENT

PARTS

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's
manual, Sears will repair or replace, free of charge, any parts found to be defective in
material or workmanship.
Warranty service is available free of charge by returning your
Craftsman riding equipment to your nearest Sears Service Center. In-home warranty
service is available but a trip charge will apply. This warranty applies only while this
product is used in the United States.
This Warranty does not cover:
• Expendable
items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts and oil filters.
• Tire replacement
or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
• Repairs necessary
because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over speeding the engine.
• Repairs necessary
because of operator negligence,
including but not limited to,
electrical and mechanical
damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear of flammable
debris, or the failure to maintain the equipment according to the instructions contained in the owner's manual.
• Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale). In general, fuel should be used within thirty (30) days of its
purchase date.
• Riding equipment
used for commercial
or rental purposes. A product is "used for
commercial
purpose" if is used for any purpose other than single family household
dwellings or in usage where profit is made.
LIMITED

90 DAY WARRANTY

ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship
and our testing determines the
battery will not hold a charge, Sears will replace the battery at no charge. Warranty
service is available free of charge by returning your Craftsman riding equipment to
your nearest Sears Service Center. In-home warranty service is available but a trip
charge will apply. This warranty applies only while this product is in the United States.
TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME
WARRANTY
SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME
®.
This Warranty gives you specific
may vary from state to state.
Sears, Roebuck

legal rights, and you may also have other rights which

and Co., D/817 WA, Hoffman

Estates,

IL 60179

IMPORTANT: This cutting machine is capable of amputating hands and feet and
throwing, objects. Failure to observe the following safety instructions could result in
senous injury or death.
• Do not mow in reverse unless absolutely
necessary. Always look down and
behind before and while backing.
• Be aware of the mower discharge
direction and do not point it at anyone.
Do not operate the mower without either
the entire grass catcher or the guard in
place.
• Slow down before turning.
• Never leave a running machine
unattended. Always turn off blades, set
parking brake, stop engine, and remove
keys before dismounting.
• Turn off blades when not mowing.
• Stop engine before removing grass
catcher or unclogging chute.
• Mow only in daylight or good artificial
light.
• Do not operate the machine while under
the influence of alcohol or drugs.
• Watch for traffic when operating near or
crossing roadways.
• Use extra care when loading or unloading the machine into a trailer or truck.
• Data indicates that operators, age 60
years and above, are involved in a large
percentage of riding mower-related
injuries. These operators should
evaluate their ability to operate the riding
mower safely enough to protect themselves and others from serious injury.
• Keep machine free of grass, leaves or
other debris build-up which can touch
hot exhaust / engine parts and bum. Do
not allow the mower deck to plow leaves
or other debris which can cause buildup to occur. Clean any oil or fuel
spillage before operating or storing the
machine. Allow machine to cool before
storage.

Look for this symbol to point out
important safety precautions.
It means
CAUTION!!!
BECOMEALERT!fl
YOUR
SAFETY IS INVOLVED.
CAUTION:
In order to prevent
accidental starting when setting up,
transporting,
adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark
plug.
CAUTION:

Do not coast down a hill

in neutral, you may lose control of the
tractor.
CAUTION:

Tow only the attachments

that are recommended by and comply
with specifications of the manufacturer of
your tractor. Use common sense when
towing. Operate only at the lowest
possible speed when on a slope. Too
heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
of your tractor.
_bWARNING:
Engine exhaust, some of
its constituents, and certain vehicle
components contain or emit chemicals
known to the State of California to cause
cancer and birth defects or other reproductive harm.
WARNING: Battery posts, terminals
and related accessories
contain lead
and lead compounds,
chemicals known
to the State of California to cause cancer
and birth defects or other reproductive
harm. Wash hands after handling.
I. GENERAL
OPERATION
• Read, understand, and follow all
instructions in the manual and on the
machine before starting.
• Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
• Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
• Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.

II. SLOPE

OPERATION

Slopes are a major factor related to loss-ofcontrol and tipover accidents, which can result in severe injury or death. All slopes
require extra caution. If you cannot back up
the slope or if you feel uneasy on it, do not
mow it.

• Never carry passengers.

DO:
• Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
• Never allow children to operate the
machine.

• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall

• Use extra care when approaching
blind
corners, shrubs, trees, or other objects
that may obscure vision.

grass can hide obstacles.
• Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
• Follow the manufacturer's
recommendations for wheel weights or counterweights to improve stability.
• Use extra care with grass catchers or
other attachments.
These can change
the stability of the machine.
• Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
• Avoid starting or stopping on a slope, if
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
DO NOT:

IV. SERVICE
• Use extra care in handling gasoline
and other fuels. They are flammable
and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
• Never run a machine inside a closed
area.
• Keep nuts and bolts, especially blade
attachment bolts, tight and keep
equipment in good condition.
• Never tamper with safety devices.
Check their proper operation regularly.
• Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
• Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
• Never make adjustments
or repairs
with the engine running.
• Grass catcher components
are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown.
Frequently
check components
and replace with
manufacturer's
recommended
parts,
when necessary.
• Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
• Check brake operation frequently.
Adjust and service as required.

• Do not turn on slopes unless necessary,
and then, tum slowly and gradually
downhill, if possible.
• Do not mow near drop-offs, ditches, or
embankments.
The mower could
suddenly turn over if a wheel is over the
edge of a cliff or ditch, or if an edge
caves in.
• Do not mow on wet grass. Reduced
traction could cause sliding.
• Do not try to stabilize the machine by
putting your foot on the ground.
• Do not use grass catcher on steep
slopes.

III. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity.
Never
assume that children will remain where
you last saw them.
• Keep children out of the mowing area
and under the watchful care of another
responsible
adult.
• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.

• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
• Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
• If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.
• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

• Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area.
• Never carry passengers
or children
even with the blades off.
• Do not mow in reverse unless absolutely necessary. Always look down
and behind before and while backing.
• Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
• Keep children out of the mowing area
and under the watchful care of another
responsible
adult.
• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.
• Mow up and down slopes (15 ° Max),
not across.

PRODUCT

SPECIFICATIONS

Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly.
Always observe the "SAFETY RULES".

Gasoline
Capacity
and Type:

1.25 Gallons
Unleaded
Regular

OiIType

SAE 10W30 (Above
32°F)
SAE 5W-30
(Below 32°F)

(API-SF-SJ):
Oil Capacity:

4.5 Pints

Spark Plug:
(GAP: .030")

Champion

Ground
(MPH):

Speed

Tire Pressure:
Charging
System:

REPAIR

A Repair Agreement is available on this
product. Contact your nearest Sears
store for details.
CUSTOMER

5.5
2.4

Front: 14 PSI
Rear: 12 PSI

,_WARNING:

Amp/Hr:
Min. CCA:
Case Size:

Blade Bolt
Torque:

27-35

This tractor is equipped

with an intemal combustion engine and
should not be used on or near any
unimproved forest-covered,
brushcovered or grass-covered land unless the
engine's exhaust system is equipped with
a spark arrester meeting applicable local
or state laws (if any). If a spark arrester is
used, it should be maintained in effective
working order by the operator.
In the state of California the above is
required by law (Section 4442 of the
California Public Resources Code).
Other states may have similar laws.
Federal laws apply on federal lands. A
spark arrester for the muffler is available
through your nearest Sears service
center (See REPAIR PARTS section of
this manual).

@ 3600 RPM

Battery:

RESPONSIBILITIES

• Read and observe the safety rules.
• Follow a regular schedule in maintaining, caring for and using your tractor.
• Follow the instructions under "Maintenance" and "Storage" sections of this
owner's manual.

RC12YC

Forward:
Reverse:

15 Amps

AGREEMENT

28
230
U1R

Ft. Lbs.

CONGRATULATIONS
on your purchase
of a new tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance.
Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained technicians and the proper tools to service or
repair this tractor.

Steering

Steering
Wheel Insert

Wheel

(1) Large Flat Washer

(1) Hex Bolt
5/16-18 x 1-1/4

washer
1) Lock 3/8

3/8-16
1
1) Hex xBolt

(1) Locknut
5/16-18
Steering
Boot

Extension
Shaft
Steering

Steering
Wheel
Adapter

(1) Washer
17/32 x 1-3/16 x 12
Gauge
_(1)

Knob

For Future Use

Keys

Slope Sheet

Video Cassette

Your new tractor has been assembled at the factory with the exception of those parts
left unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness. Review the video cassette before

you begin.
TOOLS REQUIRED FOR
ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 9/16"wrench
(1) Pliers
(2) 1/2" wrench
(1) Utility knife
(1) Tire pressure gauge
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating
position (seated behind the steering
wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK

6. Assemble large flat washer, 3/8 lock
washer, 3/8 hex bolt and tighten
securely.
7. Snap steering wheel insert into center
of steering wheel.
8. Remove protective materials from
tractor hood and grill.
IMPORTANT:
Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.

Hex Bolt
Insert
3/8 Lock Washer
_Large

CARTON

1. Remove all accessible loose parts
and parts boxes from carton.
2. Cut, from top to bottom, along lines
on all four corners of carton, and lay
panels flat.
3. Check for any additional loose parts
or cartons and remove.

Washer
Boot
Steering Wheel
.Tabs

BEFORE REMOVING TRACTOR
FROM SKID
ATTACH STEERING WHEEL
ASSEMBLE
BOOT

Flat

EXTENSION

.i_tension
5/16 Locknut /

-'_'-_

Shaft
_5/t6 Hex Bolt

SHAFT AND
Lower
•
Steennn /
Shaft

1. Slide extension shaft onto lower
steering shaft. Align mounting holes
in extension and lower shafts and
install 5/16 hex bolt and Iocknut.
Tighten securely.
IMPORTANT: Tighten bolt and nut
securely to 18-22 ft. Ibs torque.
2. Place tabs of steering boot over tab
slots in dash and push down to
secure.

CHECK

"':. ' _"
_ "'- _
"'-

L
I
."/_._
''

Tab
Slots

BATTERY

1. Lift seat pan to raised position.
NOTE: If this battery is put into service
after month and year indicated on label
(label located between terminals) charge
battery for minimum of one hour at 6-10
amps, (See "BATTERY" in Maintenance
section of this manual for charging
instructions)•

INSTALL STEERING WHEEL
3. Position front wheels of the tractor so
they are pointing straight forward.
Remove steering wheel adapter from
steering wheel and slide adapter
onto steering shaft extension.
5. Position steering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
4.

NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.

Label
Seat
_rminal

TO ROLL

TRACTOR

OFF SKID

Operation
section for location
function
of controls)

INSTALL

SEAT

Pivot seat upward and remove from
the cardboard packing. Remove the
cardboard packing and discard.
Place seat on seat pan so head of
shoulder bolt is positioned over large
slotted hole in pan.
Push down on seat to engage
shoulder bolt in slot and pull seat
towards rear of tractor.
Pivot seat and pan forward and
assemble adjustment knob and flat
washer loosely. Do not tighten.
Lower seat into operating position and
sit in seat.
Slide seat until a comfortable
position
is reached which allows you to press
clutch/brake pedal all the way down.
Get off seat without moving its
adjusted position.
Raise seat and tighten adjustment
knob securely.

6.
7.

8.
9.

and

1. Press lift lever plunger and raise
attachment lift lever to its highest
position.
2. Release parking brake by depressing
clutch/brake
pedal.
3. Place freewheel control in "transmission disengaged"
position (See "TO
TRANSPORT"
in the Operation
section of this manual).
4. Roll tractor forward off skid.
5. Remove banding holding deflector
shield up against tractor.

Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and flat
washer securing seat to cardboard
packing and set aside for assembly of
seat to tractor.
2.

(See

TO DRIVE TRACTOR
OFF SKID (See
Operation
section for location and
function
of controls)
WARNING: Before starting, read,
understand and follow all instructions in
the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be
sure the area in front of tractor is clear of
other people and objects.
1. Be sure all the above assembly steps
have been completed.
2. Check engine oil level and fill fuel
tank with gasoline.
3. Place freewheel control in "transmission engaged" position. (See "TO
TRANSPORT"
in the Operation
section of this manual).
4. Sit on seat in operating position,
depress clutch/brake pedal and set
the parking brake.
5. Place motion control lever in neutral
(N) position.
6. Press lift lever plunger and raise
attachment lift lever to its highest
position.
7. Start the engine. After engine has
started, move throttle control to idle
position.
8. Release parking brake.
9. Slowly move the motion control lever
forward and slowly drive tractor off
skid.

Seat

J
Seat Pan -.

Shoulder
Bolt

Flat Washer

10.Apply brake to stop tractor, set parking
brake and place motion control lever
in neutral position.
11 .Turn ignition key to "STOP" position.
Continue with the instructions that follow.

Adjl

INSTALL

MULCHER

CHECK

PLATE

(If previously
removed)
1. Raise and hold deflector shield in
upright position.
2. Place front of mulcher plate over front
of mower deck opening and slide into
place, as shown.
3. Hook front latch into hole on front of
mower deck.
4. Hook rear latch into hole on back of
mower deck.
Mulcher
Plate

Deflector
Shield

Latch
Hooks
A

CAUTION:
Do not remove deflector
shield from mower. Raise and hold shield
when attaching mulcher plate and allow it
to rest on plate while in operation.
TO CONVERT
DISCHARGING

TO BAGGING

Simply remove mulcher plate and store in
a safe place. Your mower is now ready for
discharging
or installation of optional
grass catcher accessory.
NOTE: It is not necessary to change
blades. The mulching blades are
designed for discharging
and bagging
also.
CHECK

TIRE

PRESSURE

The tires on your tractor were ovednflated
at the factory for shipping purposes.
Correct tire pressure is important for best
cutting performance.
• Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS"
section
of this manual.
CHECK

DECK

LEVELNESS

For best cutting results, mower housing
should be properly leveled.
See "TO
LEVEL MOWER HOUSING"
in the
Service and Adjustments
section of this
manual.
CHECK FOR
ALL BELTS

PROPER

POSITION

See the figures that are shown for
replacing motion and mower blade drive
belts in the Service and Adjustments
section of this manual. Verify that the
belts are routed correctly.

BRAKE SYSTEM

After you learn how to operate your
tractor, check to see that the brake is
properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments
section of this manual.
el CHECKLIST
Before you operate your new tractor, we
wish to assure that you receive the best
performance
and satisfaction from this
quality product.
Please review the following checklist:
,/ All assembly instructions have been
completed.
•/ No remaining loose parts in carton.
,I Battery is properly prepared and
charged.
(Minimum 1 hour at 6 amps).
,/Seat is adjusted comfortably and
tightened securely.
,/All tires are properly inflated. (For
shipping purposes, the tires were
overinflated at the factory).
,/Be sure mower deck is properly leveled
side-to-side/front-to-rear
for best cutting
results.
(Tires must be properly inflated
for leveling).
,/Check
mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
v" Check wiring. See that all connections
are still secure and wires are properly
clamped.
4 Before driving tractor, be sure freewheel
control is in "transmission
engaged"
position (see "TO TRANSPORT"
in the
Operation section of this manual).
While learning how to use your tractor, pay
extra attention to the following important
items:
•/ Engine oil is at proper level.
,/Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
,/Become
familiar with all controls - their
location and function.
Operate them
before you start the engine.
,/Be sure brake system is in safe operating condition.
,/It is important to purge the transmission
before operating your tractor for the first
time. Follow proper starting and transmission purging instructions (See "TO
START ENGINE" and "PURGE TRANSMISSION"
manual).

in the Operation

section

of this

These symbols may appear on your tractor or in literature
Learn and understand their meaning.

BATTERY

CAUTION OR
WARNING

REVERSE

supplied with the product.

FORWARD

FAST

SLOW

Ol L
ENGINE ON

ENGINE OFF

Ixl

FUEL

CHOKE

OIL PRESSURE

LIGHTS ON

MOWER HEIGHT

PARKING BRAKE
LOCKED

R N
ATrACHMENT
CLUTCH ENGAGED

REVERSE

NEUTRAL

ATTACHMENT
IGNITION

OV,%_MPI

HIGH

LOW

KEEP AREA CLEAR

CLUTCH DISENGAGED

UNLOCKED

MOWER LIFT

®DI
PARKING BRAKE

SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

FREE WHEEL
(Automatic Models only)

DANGER, KEEP HANDS AND FEET AWAY

KNOWYOUR

TRACTOR

READ THIS OWNER'S
YOUR TRACTOR

MANUAL

AND SAFETY

RULES

BEFORE

OPERATING

Compare the illustrations with your tractor to familiarize yourself with the locations
various controls and adjustments.
Save this manual for future reference.

Attachment
Clutch
Lever

Light Switch
Position

Ignition Switch

Lift
Ammeter

3-hrottle/Choke
Control

Lever
Plunger
Attachment
Lift Lever

Height
Clutch/Brake
Pedal

Indicator

Freewheel
Control

Parking Brake Lever

Motion Control
Lever

Our tractors conform to the safety standards of the
American National Standards Institute.
AMMETER - Indicates charging (+) or
discharging (-) of battery.
ATTACHMENT
CLUTCH LEVER - Used
to engage the mower blades, or other
attachments mounted to your tractor.
ATTACHMENT
LIFT LEVER - Used to
raise, lower, and adjust the mower deck
or other attachments mounted to your
tractor.
CLUTCH/BRAKE
PEDAL - Used for
declutching and braking the tractor and
starting the engine.
MOTION CONTROL LEVER - Selects the
speed and direction of tractor.

IGNITION SWITCH - Used for starting and
stopping the engine.
LIFT LEVER PLUNGER - Used to release
attachment lift lever when changing its
position.
LIGHT SWITCH POSITION - Turns the
headlights on and off.
PARKING BRAKE LEVER - Locks clutch/
brake pedal into the brake position.
THROTTLE/CHOKE
CONTROL - Used
for starting and controlling engine speed.
FREEWHEEL
CONTROL Disengagages transmission for pushing

The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage.
Always wear safety
glasses or eye shields while operating your tractor or performing
any
adjustments
or repairs.
We recommend
standard safety glasses or a

J
J
J
I

wide vision safety

mask worn over spectacles.

HOW TO USE YOUR TRACTOR
TO SET PARKING

IMPORTANT:
Leaving the ignition switch
in any position other than "STOP" will
cause the battery to discharge and go
dead.
NOTE:
Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
A CAUTION:
Always stop tractor
completely, as described above, before
leaving the operator's position.
TO USE THROTTLE
CONTROL

BRAKE

Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake
pedal all the
way down and hold.
2. Pull parking brake lever up and
release pressure from clutch/brake
pedal. Pedal should remain in brake
position.
Make sure parking brake will
hold tractor secure.
Attachment Clutch Lever =Engaged" Position
_
__/
Throttle/_
Choke "__t
Contr_ _

Ignition Key
_isengaged"
:

_7_//Position
\ _\\__
.\:,
_\\_

Clutch/
__, "'.--_--'-'_:_)_
- -_/
Brake Peda

_
/
_
"Disengaged"
Position
STOPPING

Always operate engine at full throttle.
• Operating engine at less than full
throttle reduces the battery charging
rate.
• Full throttle offers the best bagging and
mower performance.
TO MOVE FORWARD AND BACKWARD

_-..,L..--/
_'Biiake""._
Position

..
Parking
"Eneaaed
Pos_io_

The direction and speed of movement is
controlled by the motion control lever.
1. Start tractor with motion control lever in
neutral (N) position.
2. Release parking brake.
3. Slowly move motion control lever to
desired position.

Motion Control
Lever

TO ADJUST

MOWER BLADES • To stop mower blades, move attachment clutch lever to "DISENGAGED"
position.
GROUND DRIVE • To stop ground drive, depress clutch/
brake pedal all the way down.
• Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever
does not return to neutral (N) position
when the clutch/brake pedal is depressed.
ENGINE • Move throttle control to slow position.
NOTE: Failure to move throttle control to
slow position and allowing engine to idle
before stopping may cause engine to
"backfire".
• Turn ignition key to "STOP" position
and remove key. Always remove key
when leaving tractor to prevent
unauthorized
use.
• Never use choke to stop engine.

MOWER

cu'rrlNG

HEIGHT

The position of the attachment lift lever
determines the cutting height.
• Grasp lift lever.
• Press plunger with thumb and move
lever to desired position.
The cutting height range is approximately 1-1/2 to 4". The heights are
measured from the ground to the blade
tip with the engine not running. These
heights are approximate and may vary
depending upon soil conditions, height of
grass and types of grass being mowed.
• The average lawn should be cut to
approximately 2-1/2 inches during the
cool season and to over 3 inches
during hot months. For healthier and
better looking lawns, mow often and
after moderate growth.
• For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut
relatively high; the second to desired
height.

TOADJUSTGAUGEWHEELS
Gaugewheels are properlyadjusted
whenthey are slightlyoff the ground
whenmoweris at the desiredcutting
heightin operatingposition.Gauge
wheelsthen keepthe deck in proper
positionto help preventscalpingin most
terrainconditions.
NOTE:Adjustgaugewheelswithtractor
on a flat level surface.
1. Adjustmowerto desiredcuttingheight
(See "TO ADJUST MOWER CUTTING
HEIGHT" in this section of manual).
2. With mower in desired height of cut
position, gauge wheels should be
assembled so they are slightly off the
ground. Install gauge wheel in
appropriate hole with shoulder bolt, 3/
8 washer, and 3/8-16 Iocknut and
tighten securely.
3. Repeat for opposite side, installing
gauge wheel in same adjustment
hole.
Gauge
Wheel
Mountinc

Locknut
_houlder
3/8

JBolt
Gauge Wheel

TO OPERATE

MOWER

Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine.
1. Select desired height of cut.
2. Start mower blades by engaging
attachment clutch control.
TO STOP MOWER BLADES disengage attachment clutch control.

TO OPERATE

ON HILLS

/t
LHLCAUTION:
Do not drive up. or down
hills with slopes greater than 15 ° ano ao
not drive across any slope. Use the slope
guide at the back of this manual.
• Choose the slowest speed before
starting up or down hills.
• Avoid stopping or changing speed on
hills.
• If slowing is necessary, move throttle
control lever to slower position.
• If stopping is absolutely necessary,
push clutch/brake
pedal quickly to
brake position and engage parking
brake.
• Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever
does not retum to neutral (N) position
when the clutch/brake
pedal is depressed.
• To restart movement, slowly release
parking brake and clutch/brake
pedal.
• Slowly move motion control lever to
slowest setting.
• Make all turns slowly.
TO TRANSPORT
When pushing or towing your tractor, be
sure to disengage transmission
by
placing freewheel control in freewheeling
position. Freewheel control is located at
the rear drawbar of tractor.
1, Raise attachment lift to highest
position with attachment lift control.
2. Pull freewheel control out and down
into the slot and release so it is held in
the disengaged
position.
• Do not push or tow tractor at more than
two (2) MPH.
• To re-engage transmission,
reverse
above procedure.
Transmission

Engaged

_,CAUTION:
Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the deflector
shield in place.
.=nt
Clutch
"Engaged"
Position

Attachemnt
Lever
High
Position
Transmission
Position

Position

Deflector

Disengaged

NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).
TOWING
MENTS

CARTS

AND OTHER

ATTACH-

Tow only the attachments that are
recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Too heavy of a load, while on a slope, is
dangerous. Tires can lose traction with the
ground and cause you to lose control of
your tractor.
BEFORE
CHECK

STARTING
ENGINE

THE

To avoid engine problems, the fuel
system should be emptied before storage
of 30 days or longer. Drain the gas tank,
start the engine and let it run until the fuel
lines and carburetor are empty. Use fresh
fuel next season. See Storage Instructions for additional information.
Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
TO START

When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
1. Be sure freewheel control is in the
transmission
engaged position.
2. Sit on seat in operating position,
depress clutch/brake
pedal and set
parking brake.
3. Place motion control lever in neutral
(N) position.
4. Move attachment clutch to disengaged position.
5. Move throttle control to choke position.
NOTE: Before starting, read the warm
and cold starting procedures below.
6. Insert key into ignition and turn key
clockwise to start position and release
key as soon as engine starts. Do not
run starter continuously
for more than
fifteen seconds per minute. If the
engine does not start after several
attempts, move throttle control to fast
position, wait a few minutes and try
again. If engine still does not start,
move the throttle control back to the
choke position and retry.

ENGINE

OIL LEVEL

The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level
ground.
2. Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw
cap tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until "FULL" mark on
dipstick is reached.
Do not overfill.
• For cold weather operation you should
change oil for easier starting ((See the
oil viscosity chart in the Maintenance
section of this manual).
• To change engine oil, see the Maintenance section in this manual.
ADD GASOLINE
• Fill fuel tank to bottom of tank filler
neck. Do not overfill. Use fresh, clean,
regular unleaded gasoline with a
minimum of 87 octane. (Use of leaded
gasoline will increase carbon and lead
oxide deposits and reduce valve life).
Do not mix oil with gasoline. Purchase
fuel in quantities that can be used
within 30 days to assure fuel freshness.
_:_CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh,
clean winter grade gasoline to help
insure good cold weather starting.
ACAUTION:
Alcohol blended fuels
(called gasohol or using ethanol or
methanol) can attract moisture which
leads to separation and formation of
acids during storage. Acidic gas can
damage the fuel system of an engine
while in storage.

ENGINE

WARM WEATHER STARTING (50 ° F and
above)
7. When engine starts, move the throttle
control to the fast position.
• The attachments
and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute
using the choke as described above.
COLD WEATHER
below)

STARTING

( 50 ° F and

7. When engine starts, allow engine to
run with the throttle control in the
choke position until the engine runs
roughly, then move throttle control to
fast position. This may require an
engine warm-up period from several
seconds to several minutes, depending on the temperature.

AUTOMATIC

TRANSMISSION

WARM

NOTE: During this step there will be no
movement of drive wheels. The air is
being removed from hydraulic drive
system.
5. Move motion control lever to neutral
(N) position. Shutoff engine and set
parking brake.
6. Engage transmission by placing
freewheel control in "transmission
engaged" position (See "TO TRANSPORT' in this section of manual).
7. Sitting in the tractor seat, start
engine. After the engine is running,
move throttle control to half (1/2)
speed. With motion control lever in
neutral (N) position, slowly disengage clutch/brake pedal.
8. Slowly move motion control lever
forward, after the tractor moves
approximately five (5) feet, slowly
move motion control lever to reverse
position. After the tractor moves
approximately five (5) feet return the
motion control lever to the neutral (N)
position. Repeat this procedure with
the motion control lever three (3)
times.
Your transmission is now purged and
ready for normal operation.

Before driving the unit in cold weather,
the transmission
should be warmed up as
follows:
1. Be sure the tractor is on level ground.
2. Place the motion control lever in
neutral. Release the parking brake
and let the clutch/brake
slowly return
to operating position.
3. Allow one minute for transmission
to
warm up. This can be done during
the engine warm up period.
• The attachments
can also be used
during the engine warm-up period after
the transmission
has been warmed up.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures
(below 32 F)
the carburetor fuel mixture may need to
be adjusted for best engine performance.
(See "TO ADJUST CARBURETOR"
in the
Service and Adjustments
section of this
manual.)
PURGE

TRANSMISSION

frAeCAUTION: Never engage or disengage
ewneel lever wnile the engine is
running.
To ensure proper operation and performance, it is recommended
that the
transmission be purged before operating
tractor for the first time. This procedure will
remove any trapped air inside the transmission which may have developed during
shipping of your tractor.
IMPORTANT:
Should your transmission
require removal for service or replacement,
it should be purged after reinstallation
before operating the tractor.
1. Place tractor safely on level surface
with engine off and parking brake set.
2. Disengage
transmission
by placing
freewheel control in "transmission
disengaged"
position (See "TO
TRANSPORT"
in this section of
manual).
3. Sitting in the tractor seat, start engine.
After the engine is running, move
throttle control to slow position. With
motion control lever in neutral (N)
position, slowly disengage clutch/
brake pedal.
4. Move motion control lever to full
forward position and hold for five (5)
seconds. Move lever to full reverse
position and hold for five (5) seconds.
Repeat this procedure three (3) times.

MOWING

MULCHING

TIPS

MOWING

TIPS

IMPORTANT:
For best performance,
keep mower housing free of built-up
grass and trash. Clean after each use.
• The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into the
grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrients for the lawn.
Always mulch with your highest engine
(blade) speed as this will provide the
best recutting action of the blades.
• Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action.
The best time to mow your lawn is the
early afternoon. At this time the grass
has dried and the newly cut area will
not be exposed to the direct sun.
• For best results, adjust the mower
cutting height so that the mower cuts off
only the top one-third of the grass
blades. For extremely heavy grass,
reduce your width of cut on each pass
and mow slowly.

• Mower should be properly leveled for
best mowing performance.
See 9"0
LEVEL MOWER HOUSING" in the
Service and Adjustments section of
this manual.
• The left hand side of mower should be
used for trimming.
• Drive so that clippings are discharged
onto the area that has already been
cut. Have the cut area to the right of
the tractor. This will result in a more
even distribution of clippings and more
uniform cutting.
• When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two
rounds, mow in the opposite direction
making left hand turns until finished.
f

l
• If grass is extremely tall, it should be
mowed twice to reduce load and
possible fire hazard from dried clippings. Make first cut relatively high; the
second to the desired height.
• Do not mow grass when it is wet. Wet
grass will plug mower and leave
undesirable clumps. Allow grass to dry
before mowing.
• Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired.
• When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the
attachment being used.

• Certain types of grass and grass
conditions may require that an area be
mulched a second time to completely
hide the clippings.
When doing a
second cut, mow across or perpendicular to the first cut path.
• Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting
and graining of the lawn.

MAINTENANCE

SCHEDULE

FILL
,. OATES
AS YOU COMPLETE

___

,/._n_

R
EOO 'RBERV,OE
/ / ZERV'OE
_.

Check Brake Operation
Check 33re Pressure

T
R

Check Operator Presence
Interlock Systems
CheCk

for Loose

t-tq:

O' ES

and
I1_
V'

Lubrication Chart

0
A
R

Check
Battery Level
Shaq_en/Replace
Mower Blades
Clean Battery and Terminals

V'5

V'
V m

Cooling

Check V-Belts

Check Engine Oil Level

Change Engine Oil (with oil filter)

E Change
Engine

_'_

Fasteners

Check Transaxls

tJ._

Oil (without oil filter)

I_1.2

Clean Air Filter

1_2

Clean Air Screen

Inspect Muffler/Spark

Replace Oil Filter (If equipped)

I_1.:

Clean Engine Cooling Fins

Replace Spark Plug

Replace Air Filter Paper Cartridge

I/'_

11_2
Attester

II_

:
If

Replace Fuel Filter
1 - Change more often when openating
_n high ambient temperatures.

urger

2 - Service

in dirty or dusty conditions,

GENERAL

more often when operating

a heavy load or

3 - Replace
blades mo_'e often when mowing in sandy SOil*
4 - Not required it equipped with maintenance-free
battery.
5 - Tighten front axle pivot bolt to 35 ft,-Ibs, maximum.
eo not overtlghten.

RECOMMENDATIONS

LUBRICATION

The warranty on this tractor does not
cover items that have been subjected to
operator abuse or negligence. To receive
full value from the warranty, operator must
maintain tractor as instructed in this
manual.
Some adjustments will need to be made
periodically to properly maintain your
tractor.
All adjustments in the Service and
Adjustments section of this manual should
be checked at least once each season.
• Once a year you should replace the
spark plug, clean or replace air filter,
and check blades and belts for wear. A
new spark plug and clean air filter
assure proper air-fuel mixture and help
your engine run better and last longer.
BEFORE

EACH

_)S
Zerk

"-':
_

Zerk

.Front Wheel
Bearing
Zerk
ng Zerk
_)Engine'
t
i

:
i
i
i
i

i
J

(_ General Purpose Grease
_) REFER TO Maintenance

USE

Check engine oil level.
Check brake operation.
Check tire pressure.
Check operator presence and
interlock systems for proper operation.
5. Check for loose fasteners.

CHART

"ENGINE"

SECTION

IMPORTANT:
Do not oil or grease the
pivot points which have special nylon
bearings.
Viscous lubricants will attract
dust and dirt that will shorten the life of
the self-lubricating
bearings.
If you feel
they must be lubricated, use only a dry,
powdered graphite type lubricant
sparingly.

1.
2.
3.
4.

TRACTOR

Reassemble
hex bolt, lock washer
and flat washer in exact order as
shown.
5. Tighten bolt securely (27-35 Ft. Lbs.
torque).
IMPORTANT:
Blade bolt is grade 8 heat
treated.
TO SHARPEN BLADE

Always observe safety rules when
performing any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet
stopping distance at high speed in
highest gear, then brake must be adjusted. (See "-IO ADJUST BRAKE" in the
Service and Adjustments section of this
manual).
TIRES

NOTE: We do not recommend sharpening blade - but if you do, be sure the
Blade Center
Edge Up i

• Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS"
section of this manual).
• Keep tires free of gasoline, oil, or insect
control chemicals which can harm
rubber.

Mandrel

_l-_ex Bolt (Grade)'
*A Grade 8 heat treated bolt can be identified
by six lines on the bolt head.
blade is balanced.
Care should be taken to keep the blade
balanced.
An unbalanced blade will
cause excessive vibration and eventual
damage to mower and engine.
• The blade can be sharpened with a file
or on a grinding wheel.
Do not attempt
to sharpen while on the mower.
• To check blade balance, you will need
a 5/8" diameter steel bolt, pin, or a cone
balancer.
(When using a cone balancer, follow the instructions supplied
with balancer.)
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
• Slide blade on to an unthreaded
portion of the steel bolt or pin and hold
the bolt or pin parallel with the ground.
If blade is balanced, it should remain in
a horizontal position.
If either end of
the blade moves downward, sharpen
the heavy end until the blade is
balanced.

• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock
systems are working properly. If your
tractor does not function as described,
repair the problem immediately.
• The engine should not start unless the
brake pedal is fully depressed and
attachement clutch control is in the
disengaged position.
• When the engine is running, any
attempt by the operator to leave the
seat without first setting the parking
brake should shut off the engine.
• When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the
seat should shut off the engine.
• The attachment clutch should never
operate unless the operator is in the
seat.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
1. Raise mower to highest position to
allow access to blades.
2. Remove hex bolt, lock washer and flat
washer securing blade.
3. Install new or resharpened blade with
trailing edge up towards deck as
shown.

IMPORTANT:
To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.

Blade
5/8" Bolt or
Center
BATTERY
Your tractor has a battery charging system
which is sufficient for normal use. However, periodic charging of the battery with
an automotive charger will extend its life.
• Keep battery and terminals clean.
• Keep battery bolts tight.
• Keep small vent holes open.
• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary.
TO CLEAN BA-I-FERYAND TERMINALS
Corrosion and dirt on the battery and
terminals can cause the battery to =leak"
power.
1. Open battery box door.
2. Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
3. Rinse the battery with plain water and
dry.
4. Clean terminals and battery cable ends
with wire brush until bright.
5. Coat terminals with grease or petroleum jelly.
6. Reinstall battery (See "REPLACING
BA'I-rERY" in the Service and Adjustments section of this manual).
TRANSAXLE
COOLING
The transmission fan and cooling fins
should be kept clean to assure proper
cooling.
Do not attempt to clean fan or transmission
while engine is running or while the
transmission is hot. To prevent possible
damage to seals, do not use high pressure
water or steam to clean transaxle.
• Inspect cooling fan to be sure fan blades
are intact and clean.

0
_0

TEMPERATURE

V-BELTS
Check V-belts for deterioration and wear
after 100 hours of operation and replace if
necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.

32
0

4o
10

RANGE AN3"ICIPATED BEFORE NEXT OIL CHANGE

year.
Check the crankcase oil level before
starting the engine and after each eight
(8) hours of operation.
TO CHANGE

ENGINE

OIL

Determine temperature
range expected
before oil change. All oil must meet API
service classification
SF-SJ.
• Be sure tractor is on level surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
1. Remove oil fill cap/dipstick.
Be careful
not to allow dirt to enter the engine
when changing oil.
2. Remove yellow cap from end of drain
valve and install the drain tube onto
the fitting.
Oil Drain Valve

C'°dSed__

Drain Tube
3. Unlock drain valve by pushing inward
slightly and turning counterclockwise,
4. To open, pull out on the drain valve.
5. After oil has drained completely, close
and lock the drain valve by pushing
inward and turning clockwise until the
pin is in the locked position as shown.
6. Remove the drain tube and replace
the cap onto the end of the drain
valve.
7.

ENGINE
LUBRICATION
Only use high quality detergent oil rated
with API service classification
SF-SJ.
Select the oil's SAE viscosity grade
according to your expected operating
temperature.

-10

Change the oil after every 50 hours of
operation or at least once a year if the
tractor is not used for 50 hours in one

• Inspect cooling fins for dirt, grass
clippings and other materials. To
prevent damage to seals, do not use
compressed air or high pressure sprayer
to clean cooling fins.
TRANSAXLE
PUMP FLUID
The transaxle was sealed at the factory
and fluid maintenance is not required for
the life of the transaxle.
Should the
transaxle ever leak or require servicing,
contact a Sears or other qualified service
center.

"20

Refill engine with oil through oil fill
dipstick tube. Pour slowly. Do not
overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS"
section of this manual.

CLEAN

Use gauge on oil fill cap/dipstick for
checking level. Insert dipstick into the
tube and rest the oil fill cap on the
tube. Do not thread the cap onto the
tube when taking reading.
Keep oil
at "FULL" line on dipstick. Tighten cap
onto the tube securely when finished.
ENGINE OIL FILTER

MUFFLER
Inspect and replace corroded muffler and
spark arrester (if equipped) as it could
create a fire hazard and/or damage.
SPARK PLUG(S)

Replace the engine oil filter every season
or every other oil change if the tractor is
used more than 100 hours in one year.
AIR FILTER

Replace spark plug(s) at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs first.
Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS"
section of this manual.

Your engine will not run properly using a
dirty air filter. Clean the foam pre-cleaner
after every 25 hours of operation or every
season. Service paper cartridge every
100 hours of operation or every season,
whichever occurs first.
Service air cteaner more often under
dusty conditions.
1. Remove knob and cover.
2. Remove wing nut and air cleaner from
base.
TO SERVICE

IN-LINE

PRE-CLEANER

CARTRIDGE

1. Replace a dirty, bent, or damaged
cartridge.
NOTE: Do not wash the paper cartridge
or use pressurized air, as this will
damage the cartridge.
2. Reinstall the pre-cleaner
(cleaned
and oiled) over the paper cartridge.
3. Reassemble
air cleaner, wing nut,
cover and tighten knob securely.
Air Cleaner
Cover

ClamP_Clamp
Fuel Filter
CLEANING
• Clean engine, battery, seat, finish, etc.
of all foreign matter.
• Keep finished surfaces and wheels free
of all gasoline, oil, etc.
• Protect painted surfaces with automotive type wax.
We do not recommend
using a garden
hose to clean your tractor unless the
electrical system, muffler, air filter and
carburetor are covered to keep water out.
Water in engine can result in a shortened
engine life.

Cover
Foam
PreCleaner

Nut
Rubber
_rommet

Paper
Ca_ddge
A=rCleaner
Base
Air

Screen

FUEL FILTER

The fuel filter should be replaced once
each season. If fuel filter becomes
clogged, obstructing fuel flow to carburetor, replacement is required.
1. With engine cool, remove filter and
plug fuel line sections.
2. Place new fuel filter in position in fuel
line with arrow pointing towards
carburetor.
3. Be sure there are no fuel line leaks
and clamps are propedy positioned.
4. Immediately wipe up any spilled
gasoline.

3. Slide foam pre-cleaner off cartridge.
4. Wash it in liquid detergent and water.
5. Squeeze it dry in a clean cloth. Allow
it to dry.
6. Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to
remove excess oil.
TO SERVICE

AIR SCREEN

Air screen must be kept free of dirt and
chaff to prevent engine damage from
overheating.
Clean with a wire brush or
compressed air to remove dirt and
stubborn dried gum fibers.

Dipstick

I,_

WARNING:
TO ADJUSTMENTS:
AVOID SERIOUS
SERVICE OR
1.
2.
3.
4,
5.
6.

INJURY, BEFORE

IMPORTANT:
If an attachment other than
the mower deck is to be mounted on the
tractor, remove the front links and hook
the clutch spring Into square hole in
frame.
TO INSTALL MOWER

TO REMOVE MOWER
Mower will be easier to remove from the
right side of tractor.
1. Place attachment clutch in "DISEN-

3.
4.
5.

6.
7.

8.
9.

ANY

Depress clutch/brake
pedal fully and set parking brake.
Place motion control lever in neutral (N) position.
Place attachment clutch in "DISENGAGED"
position.
Turn ignition key "OFF" and remove key.
Make sure the blades and all moving parts have completely stopped.
Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug.

TRACTOR

PERFORMING

GAGED" position.
Move attachment lift lever forward to
lower mower to its lowest position.
Roll belt off engine pulley.
Remove small retainer spring, and lift
clutch spring off pulley bolt.
Remove large retainer spring, slide
collar off and push housing guide out
of bracket.
Disconnect anti-sway bar from chassis
bracket by removing retainer spring.
Disconnect suspension arms from
rear deck brackets by removing
retainer springs.
Disconnect front links from deck by
removing retainer springs.
Raise lift lever to raise suspension
arms. Slide mower out from under
tractor.
Small Retainer
Clutch
Spring
Spring
Retainer
Spring

1. Raise attachment lift lever to its
highest position.
2. Slide mower under tractor with
3.
4.
5.

Arms
Suspension

-"+°_"+-"°'_""Square Hole
Pulley
Front Link

Anti-Sway

Retainer Springs
Both Sides)

Collar
Housing
Guide
Large
Retainer
Spring

deflector shield to right side of tractor.
Lower lift lever to its lowest position.
Connect front links to mower deck and
secure with retainer springs.
Connect suspension arms to rear
deck brackets and secure with
retainer springs.
Connect anti-sway bar to chassis
bracket and secure with retainer
spring.
Push clutch cable housing guide into
bracket, slide collar onto guide and
secure with large retainer spring.
Install belt onto engine pulley.

Shield
Bracket

TO LEVEL MOWER

• If links are not equal in length, adjust
one link to same length as other link.
• To lower front of mower loosen nut "E"
on both front links an equal number of
turns.
• When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nuts "P
against trunnion on both front links.
• To raise front of mower, loosen nut "P
from trunnion on both front links.

HOUSING

Adjust the mower while tractor is parked
on level ground or driveway, Make sure
tires are properly inflated (See "PRODUCT SPECIFICATIONS"
section of this
manual).
If tires are over or
underinflated,
you will not properly
adjust your mower.
SIDE-TO-SIDE ADJUSTMENT
• Raise mower to its highest position.
• At the midpoint of both sides of mower,
measure height from bottom edge of
mower to ground.
Distance "A" on
both sides of mower should be the
same or within 1/4" of each other.

Tighten nut "E" on both front links an
equal number of turns.
• When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nut "P
against trunnion on both front links.
• Recheck side-to-side
adjustment.

• If adjustment is necessary, make
adjustment on one side of mower only.
• To raise one side of mower, tighten lift
link adjustment nut on that side.
• To lower one side of mower, loosen lift
link adjustment nut on that side.
NOTE:
Each full turn of adjustment nut
will change mower height about 1/8".
• Recheck measurements after adjusting.
Bottom edge of
mower to

Bottom edge of
mower to

ground _
A_

Both Front Links Should be Equal in Length

ground
_""_ Ground

Line _"")" -_A

/
Arm
"E"

Lift Link

_n
Trunni

Adjustment Nut
FRONT-TO-BACK
ADJUSTMENT
IMPORTANT:
Deck must be level side-to
side. If the following front-to-back
adjustment is necessary, be sure to
adjust both front links equally so mower
will stay level side-to-side.
To obtain the best cutting results, the
mower housing should be adjusted so
that the front is approximately
1/8" to 1/2"
lower than the rear when the mower is in
its highest position.
Check adjustment on right side of tractor.
Measure distance "D" directly in front
and behind the mandrel at bottom edge
of mower housing as shown.
• Before making any necessary adjustments, check that both front links are
equal in length.

Front Links

TO REPLACE
BELT

MOWER

BLADE

DRIVE

With Parking Brake

The mower blade drive belt may be
replaced without tools. Park the tractor on
level surface. Engage parking brake.

ngaged"
Jam Nut
A"

BELT REMOVAL1. Remove mower from tractor (See "TO
REMOVE MOWER" in this section of
manual).
2. Work belt off both mandrel pulleys and
idler pulleys.
3. Pull belt away from mower.

Arm

BELT INSTALLATION 1. Work belt around both mandrel
2.
3.

pulleys and idler pulleys
Make sure belt is in all pulley grooves
and inside all belt guides.
Install mower (See "To Install Mower"
in this section of this manual).

Do Not touch this nut. If further brake
adjustment is necessary contact a Sears or
other qualified service center.
TO REPLACE

Mandrel

MOTION

DRIVE BELT

Park the tractor on level surface. Engage
parking brake. For assistance, there is a
belt installation guide decal on bottom
side of left footrest.

Idler

BELT REMOVAL1. Remove mower (See 'qO REMOVE
MOWER" in this section of manual).
NOTE: Observe entire motion drive belt
and position of all belt guides and
keepers.
2. Remove belt from stationary idler and
clutching idler.
3. Remove belt downward from around
engine pulley.
4. Pull belt slack toward rear of tractor,
Carefully remove belt upwards from
transmission
input pulley and over
cooling fan blades.
5. Remove belt from center span keeper
and pull belt away from tractor.

Pulley

TO ADJUST

BRAKE

Your tractor is equipped with an adjustable brake system which is mounted on
the side of the transaxle.
If tractor requires more than six (6) feet
stopping distance at high speed in
highest gear on a level dry concrete or
paved surface, then brake must be
adjusted.
1. Depress clutch/brake pedal and
engage parking brake.
2. Measure distance between brake
operating arm and nut "A" on brake
rod.
3. If distance is other than 1-9/16", loosen
jam nut and turn nut "A" until distance
becomes 1-9/16". Retighten jam nut
against nut "A".
4. Road test tractor for proper stopping
distance as stated above. Readjust if
necessary. If stopping distance is still
greater than six (6) feet in highest
gear, further maintenance is necessary. Contact a Sears or other
qualified service center.

BELT INSTALLATION

1. Carefully work new belt down around
transmission
cooling fan and onto the
input pulley.
2. Slide belt into the center span keeper.
3. Pull belt toward front of tractor and roll
around the top groove of engine
pulley.
4. Install belt through stationary idler and
clutching idler.
5. Make sure belt is in all pulley grooves
and inside all belt guides and keepers.
6. Install mower (See "TO INSTALL
MOWER" in this section of manual).

Motion Control Lever

"...

. ....-

Neutral
Lock Gate

" ....

Clutching
Adjustment Bolt
Stationar

TRANSMISSION
MENT

REMOVAL/REPLACE-

Should your transmission require
removal for service or replacement, it
should be purged after reinstallation and
before operating the tractor. See "PURGE
TRANSMISSION"
in the Operation
section of this manual.

Center Span
Keeper

Transmission
Input Pulley

TO ADJUST STEERING WHEEL ALIGNMENT
If steering wheel crossbars are not
horizontal (left to right) when wheels are
positioned straight forward, remove
steering wheel and reassemble with
crossbars horizontal. "nghten securely.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are
not adjustable on your tractor. If damage
has occurred to affect the front wheel toein or camber, contact a Sears or other
qualified service center.

TRANSAXLE
MOTION CONTROL
LEVER NEUTRAL ADJUSTMENT
The motion control lever has been preset
at the factory and adjustment should not
be necessary.
1. Loosen adjustment bolt in front of the
right rear wheel, and lightly tighten.
2. Start engine and move motion control
lever until tractor does not move
forward or backward.
3. Hold motion control lever in that

TO REMOVE

WHEEL

FOR REPAIRS

1. Block up axle securely.
2. Remove axle cover, retaining ring and
washers to allow wheel removal (rear
wheels have a square key - Do not
lose).
3. Repair tire and reassemble.
NOTE: On rear wheels only: align grooves
in rear wheel hub and axle. Insert square
key.
4. Replace washers and snap retaining
ring securely in axle groove.
5. Replace axle cover.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, purchase and
use tire sealant from Sears. Tire sealant
also prevents tire dry rot and corrosion.

position and turn engine off.
4. While holding motion control lever in
place, loosen the adjustment bolt.
5. Move motion control lever to the
neutral (N) (lock gate) position.
6. Tighten adjustment bolt securely.
NOTE:
If additional clearance is needed
to get to adjustment bolt, move mower
deck height to the lowest position.
After above adjustment is made, if the
tractor still creeps forward or backward
while motion control lever is in neutral
position, follow these steps:
1. Loosen the adjustment bolt.
2. Move the motion control lever 1/4 to
1/2 inch in the direction it is trying to
creep.
3. Tighten adjustment
bolt securely.
4. Start engine and test.
5. If tractor still creeps, repeat above
steps until satisfied.

Washers
Retaining
Rinc
Axle
Cover

Square Key
_'
(Rear Wheel Only)

TO START ENGINE WITH A WEAK
BATTERY

,_WARNING:
Lead-acid batteries generate
explosive gases. Keep sparks, flame and
smoking materials away from batteries.
Always wear eye protection when around
batteries.
If your batten] is too weak to start the engine, it
should be recharged. (See "BATTERY" in the
MAINTENANCE section of this manual).
If "jumper cables" are used for emergency
starting, follow this procedure:
IMPORTANT: Your tractor is equipped with a
12 volt system. The other vehicle must also be
a 12 volt system. Do not use your tractor
batten] to start other vehicles.

Install new battery with terminals in
same position as old battery.
4. First connect RED battery cable to
positive (+) terminal with hex bolt and
keps nut as shown. Tighten securely.
Slide terminal cover over terminal
5. Connect BLACK grounding cable to
negative (-) terminal with remaining
hex bolt and keps nut. Tighten
securely.
Seat

TO A-FFACH JUMPER CABLES 1. Connect one end of the RED cable to
the POSITIVE (+) terminal of each
battery(A-B), taking care not to short
against tractor chassis.
2. Connect one end of the BLACK cable
to the NEGATIVE (-) terminal (C) of
fully charged battery.
3. Connect the other end of the BLACK
cable (D) to good chassis ground,
away from fuel tank and battery.

Terminal
Cover

Hex
Bolt
Positive
(Red)
Cable

TO REMOVE CABLES, REVERSE ORDER 1. BLACK cable first from chassis and
then from the fully charged battery.
2. RED cable last from both batteries.

Weak or Dead
Battery
REPLACING

Keps

Neg
(Black) Cable

TO REPLACE HEADLIGHT
BULB
1. Raise hood.
2. Pull bulb holder out of the hole in the
backside of the grill.
3. Replace bulb in holder and push bulb
holder securely back into the hole in
the backside of the grill.
4. Close hood.
INTERLOCKS
AND RELAYS
Loose or damaged wiring may cause your
tractor to run poorly, stop running, or
prevent it from starting.
• Check wiring. See electrical wiring
diagram in the Repair Parts section.
TO REPLACE FUSE

Fully Charged
Battery

BATTERY

_WARNING:
Do not short battery
terminals by allowing a wrench or any
other object to contact both terminals at
the same time. Before connecting battery,
remove metal bracelets, wristwatch
bands, rings, etc.
Positive terminal must be connected first
to prevent sparking from accidental
grounding.
1. Lift seat pan to raised position.
2. Disconnect BLACK battery cable first
then RED battery cable and carefully
remove battery from tractor.

Replace with 20 amp automotive-type
plug-in fuse. The fuse holder is located
behind the dash.

TO REMOVEHOOD

AND GRILL ASSEMBLY
1. Raise hood.
2. Unsnap headlight wire connector.
3. Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of
tractor.
4. When replacing hood, be sure to
reconnect the headlight wire connector.

Headlight Wire
Connector

ENGINE
Maintenance, repair, or replacement of the
emission control devices and systems, which
are being done at the customers expense,
may be performed by any non-road engine
repair establishment or individual. Warranty
repairs must be performed by an authorized
engine manufacturer's service outlet.
TO ADJUST THRO'n'LE CONTROL
CABLE
The throttle control has been preset at the
factory and adjustment should not be
necessary. Check adjustment as described
below before loosening cable. If adjustment is
necessary, proceed as follows:
1. With engine not running, move throttle
control lever from slow to choke position.
Slowly move lever from choke to fast
position.
2. Check to see if hole in throttle lever and
hole in speed control bracket are aligned.
3. If holes are not aligned, loosen cable
clamp screw and align the holes by
inserting a pencil or a 1/4" drill bit through
beth holes.
4.

Pull throttle cable up to remove slack and
tighten cable clamp screw. Remove
alignment pencil or drill bit.

TO ADJUST

CARBURETOR

The carburetor has been preset at the factory
and adjustment should not be necessary.
However, minor adjustment may be required
to compensate for differences in fuel,
temperature, altitude or load. If the carburetor
does need adjustment, proceed as follows:
In general, tuming the adjusting needles in
(clockwise) decreases the supply of fuel to
the engine gMng a leaner fuel/air mixture.
Turning the adjusting needles out (counterclockwise) increases the supply of fuel to the
engine giving a richer fuel/air mixture.
IMPORTANT: Damage to the needles and
seats in carburetor may result if turned in too
tight.
NOTE: The carburetor on this engine is low
emission. It is equipped with an idle fuel
adjusting needle with a #miter cap, which
allows some adjustment within the limits
allowed by the cap. Do not attempt to remove
the limiter cap. The limiter cap cannot be
removed without breaking the adjusting
needle.
1. Be sure you have a clean air filter and the
throttle control cable is adjusted properly
(see above).
2. Start engine and allow to warm for five
minutes. Make adjustments with engine
running and shift/motion control lever in
neutral (N) position.
3. Idle soeed setting - With throttle control
lever in slow position, engine should idle
at 1750 RPM. If engine idles too slow or
fast, tum idle speed adjusting screw in or
out until correct idle is attained.
4. Idle fuel needle setting - With throttle
control lever in slow position, rum idle fuel
adjustment needle In (clockwise) until
engine begins to die and then turn out
(counterclockwise) until engine runs
rough. Tum needle to a point midway
between those two positions.
5. Recheck idle speed. Readjust if necessen/.

ACCELERATION

TEST-

Cable "_
Clamp -_.

6. Move throttle control lever from slow to
fast position. If engine hesitates or dies,
turn idle fuel adjusting needle out
(counterclockwise) 1/8 turn. Repeat test
and continue to adjust, if necessary, until
engine accelerates smoothly.
High speed stop is factory adjusted. Do
not adjust - damage may result.
IMPORTANT:
Never tamper with the
engine governor, which is factory set for
proper engine speed. Overspeeding the
engine above the factory high speed
setting can be dangerous.
If you think the
engine-govemed
high speed needs
adjusting, contact a Sears or other qualified
sewice center, which has proper equipment and experience to make any
necessary adjustments.

Speed Control
Bracket'-_
Screw

Thr _tt|E

Idle Speed
Adjusting_

Sorew

IdleFuel

Adjusting _

.eed,e

)ver

__------_1
I--clr_.l I

Also, alcohol blended fuels (called
gasohol or using ethanol or methanol)
can attract moisture which leads to
separation and formation of acids during
storage. Acidic gas can damage the fuel
system of an engine while in storage.
1. Drain the fuel tank.
2. Start the engine and let it run until the
fuel lines and carburetor are empty.
• Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of
fuel gum deposits during storage. Add
stabilizer to gasoline in fuel tank or
storage container. Always follow the mix
ratio found on stabilizer container.
Run
engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach
the carburetor.
Do not drain the gas tank
and carburetor if using fuel stabilizer,
ENGINEOIL

Immediately prepare your tractor for
storage at the end of the season or if the
tractor will not be used for 30 days or
more.
CAUTION:
Never store the tractor
with gasoline in the tank inside a building
where fumes may reach an open flame or
spark. Allow the engine to cool before
storing in any enclosure.

TRACTOR
Remove mower from tractor for winter
storage. When mower is to be stored for
a period of time, clean it thoroughly,
remove all dirt, grease, leaves, etc. Store
in a clean, dry area.
1. Clean entire tractor (See "CLEANING"
in the Maintenance section of this
manual).
2. Inspect and replace belts, if necessary
(See belt replacement instructions in
the Service and Adjustments
section
of this manual).
3. Lubricate as shown in the Maintenance section of this manual.
4. Be sure that all nuts, bolts and screws
are securely fastened.
Inspect moving
parts for damage, breakage and wear.
Replace if necessary.
5. Touch up all rusted or chipped paint
surfaces; sand lightly before painting.

Drain oil (with engine warm) and replace
with clean engine oil. (See "ENGINE" in
the Maintenance section of this manual).
CYLINDER(S)
1. Remove spark plug(s).
2. Pour one ounce of oil through spark
plug hole(s) into cylinder(s).
3. Turn ignition key to start position for a
few seconds to distribute oil.
4. Replace with new spark plug(s).

BA'I-rERY
• Fully charge the battery for storage.
• After a period of time in storage, battery
may require recharging.
• To help prevent corrosion and power
leakage during long periods of storage,
battery cables should be disconnected
and battery cleaned thoroughly
(see
'q-O CLEAN BATTERY AND TERMINALS" in the Maintenance section of
this manual).
• After cleaning, leave cables disconnected and place cables where they
cannot come in contact with battery
terminals.
• If battery is removed from tractor for
storage, do not store battery directly on
concrete or damp surfaces.

OTHER
• Do not store gasoline from one season
to another.
• Replace your gasoline can if your can
starts to rust. Rust and/or dirt in your
gasoline will cause problems.
• If possible, store your tractor indoors
and cover it to give protection from dust
and dirt.
• Cover your tractor with a suitable
protective cover that does not retain
moisture.
Do not use plastic. Plastic
cannot breathe which allows condensation to form and will cause your
tractor to rust.
IMPORTANT:
Never cover tractor while
engine and exhaust areas are still warm.

ENGINE
FUEL SYSTEM
IMPORTANT:
It is important to prevent
gum deposits from forming in essential
fuel system parts such as carburetor, fuel
hose, or tank during storage.

TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM
Will not start

CAUSE

CORRECTION

1. Out of fuel.
2. Engine not "CHOKED"
properly.
3. Engine flooded.

10. Engine valves out of
adjustment.

1. Fill fuel tank.
2. See 'q-O START ENGINE"
in Operation section.
3. Wait several minutes before
attempting to start.
4. Replace spark plug.
5. Clean/replace
air filter.
6. Replace fuel filter.
7. Drain fuel tank and carbure
tor, refill tank with fresh
gasoline and replace fuel
filter.
8. Check all wiring.
9. See 'q'o Adjust Carburetor"
in Service and Adjustments
section.
10.Contact a Sears or other
qualified service center.

1.
2.
3.
4.
5.

Dirty air filter.
Bad spark plug.
Weak or dead battery.
Dirty fuel filter.
Stale or dirty fuel.

1.
2.
3.
4.
5.

6.
7.

Loose or damaged wiring.
Carburetor out of adjustment.

Engine valves out of
adjustment.

4. Bad spark plug.
5. Dirty air filter.
6. Dirty fuel filter.
7. Water in fuel.

8. Loose or damaged wiring.
9. Carburetor out of adjustment.

Hard to start

Enginewill
turn over

not

Engine clicks but
will not start

Loss of power

1. Brake pedal not
depressed
! 2. Attachment clutch is
engaged.
3. Weak or dead battery.
4. Blown fuse.
5. Corroded battery terminals.
6. Loose or damaged wiring.
7. Faulty ignition switch.
8.

Faulty solenoid

or starter.

Faulty operator
switch(es).

presence

1. Weak or dead battery.
2. Corroded battery terminals.
3. Loose or damaged wiring.
4. Faulty solenoid or starter.

Clean/replace
air filter.
Replace spark plug.
Recharge or replace battery.
Replace fuel filter.
Drain fuel tank and refill with
fresh gasoline.
6. Check all wiring.
7. See "To Adjust Carburetor" in
Service and Adjustments
section.
8. Contact a Sears or other
qualified service center.
1. Depress

brake

pedal.

2. Disengage
attachment
clutch.
3. Recharge or replace battery.
4. Replace fuse.
5. Clean battery terminals.
6. Check all wiring.
7. Check/replace
ignition
switch.
8. Check/replace
solenoid or
starter.
9. Contact a Sears or other
qualified service center.

Recharge or replace battery.
Clean battery terminals.
Check all wiring.
Check/replace
solenoid or
starter.
1. Cutting too much grass/too
1. Set in "Higher Cut" position/
fast.
reduce speed.
2. Throttle in =CHOKE" position. 2. Adjust throttle control.
3O

1.
2.
3.
4.

TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM
Loss of power
(continued)

CAUSE
3.
4.
5.
6.

CORRECTION

Build-up of grass, leaves
and trash under mower.
Dirty air filter.
Low oil level/dirty oil.
Faulty spark plug.

7. Dirty fuel filter.
8. Stale or dirty fuel.
9. Water in fuel.

10.Spark

plug wire loose.

11. Dirty engine air screen/fins.
12. Dirty/clogged
muffler.
13.Loose or damaged wiring.
14. Carburetor out of
adjustment.

15.Engine valves out of
adjustment.
Excessive
vibration

1. Worn, bent or loose blade.
2.

Bent blade mandrel.

3. Loose/damaged

part(s).

3. Clean underside of mower
housing.
4. Clean/replace
air filter.
5. Check oil level/change
oil.
6. Clean and regap or change
spark plug.
7. Replace fuel filter.
8. Drain fuel tank and refill
with fresh gasoline.
9. Drain fuel tank and
carburetor, refill tank with
fresh gasoline and replace
fuel filter.
10.Connect
and tighten spark
plug wire.
11.Clean engine air screen/
fins.
12. Clean/replace
muffler.
13.Check all wiring.
14.See "To Adjust Carburetor"
in Service and Adjustments
section.
15. Contact a Sears or other
qualified service center.
1. Replace blade.
Tighten blade bolt.
2. Contact a Sears or other
qualified service center.
3. Tighten loose part(s).
Replace damaged parts.

Engine continues
to run when
operator leaves
seat with
attachment
clutch engaged

1. Faulty operator-safety
presence control system.

1. Check wiring, switches and

Poor cut - uneven

1. Worn, bent or loose blade.

1. Replace blade. Tighten
blade bolt.
2. Level mower deck.
3. Clean underside of mower
housing.
4. Contact a Sears or other
qualified service center.
5. Clean around mandrels to
open vent holes.

2. Mower

deck not level.

3. Buildup of grass, leaves,
and trash under mower.
4. Bent blade mandrel.
.

Mower blades wil
not rotate

Clogged mower deck vent
from build-up of grass,
leaves, and trash around
mandrels.

1. Obstruction in clutch
mechanism.

connections. If not corrected,
contact a Sears or other
qualified service center.

Remove

obstruction.

TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM
Mower blades will
not rotate (con't)

Poor grass
discharge

CAUSE

CORRECTION

2. Worn/damaged
drive belt.
3.
4.

Frozen
Frozen

Engine speed

mower

idler pulley.
blade mandrel.

too slow.

2. Travel speed too fast.
3. Wet grass.

4. Mower deck not level.
5. Low/uneven tire air pressure
6. Worn, bent or loose blade.
7.

Buildup of grass, leaves and
trash under mower.
8. Mower drive belt worn.
9. Blades improperly
installed.
10. Improper

blades

used.

11 .Clogged mower deck vent
holes from buildup of
grass, leaves, and trash
around mandrels.
Headlight(s) not
working
(if so equipped)

Battery will not
charge

1.
2.
3.
4.

Switch
Bulb(s)
Faulty
Loose

Blown fuse.

Engine "backfires"
when turning
engine
"OFF"

Replace

mower

drive belt.

3. Replace idler pulley.
,4. Contact aSears or other
qualified service center.
1. Place throttle control in
"FAST" position.
2. Shift to slower speed.
3. Allow grass to dry before
mowing.
4. Level mower deck.
5. Check tires for proper air
pressure.
6. Replace/sharpen
blade.
Tighten blade bolt.
7. Clean underside of mower
housing.
8. Replace mower drive belt.
9. Reinstall blades sharp edge
down.
10.Replace
with blades listed
in this manual.
1.Clean around mandrels to
open vent holes.

1. Turn switch "ON".
2.
3.
4.
5.

Replace bulb(s) or lamp(s).
Check/replace
light switch.
Check wiring and connections.
Replace fuse.

1. Bad battery cell(s).
2. Poor cable connections.

1. Replace battery.
2. Check/clean
all connections.

Replace

regulator.

Replace

alternator.

4.
Loss of drive

is "OFF".
or lamp(s) burned out
light switch.
or damaged wiring.

Faulty regulator
(if so equipped).
Faulty alternator.

1. Freewheel control in
"disengaged"
position.
2. Motion drive belt worn,
damaged, or broken.
3. Air trapped in transmission
during shipment or
servicing.
.

Engine throttle control not
set at "SLOW"
position for 30 seconds
before stopping engine.

1. Place freewheel control in
"engaged"
position.
2. Replace motion drive belt.
3.

Purge transmission.

Move throttle control to
"SLOW" position and allow
to idle for 30 seconds before
stopping engine.

TRACTOR

- - MODEL NUMBER

917.272068

SCHEMATIC

BATrERY

SOLENOID

FUSE

AMMETER

CLUTCH / BRAKE
(PEDAL UP)

IGNITION
POSe/ION

SWITCH

CIRCUIT

OFF
M+G4-AI
RUN/LIGHT
B+A1
RUN
B+A1
! START
B + S + A1

NON-REMOVABLE
CONNECTIONS

"MAKE"
NONE
A2+L
NONE
NONE

RELAy

REMOVABLE
CONNECTIONS

WIRING INSULATED CUPS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING.

TRACTOR

- - MODEL NUMBER

917.272068

ELECTRICAL

I
f

_
i
I
I
I
I

I
I
\
I

\
\

33-_

/
/
/

TRACTOR

- - MODEL NUMBER

917.272068

ELECTRICAL

KEY PART
NO. NO.

DESCRIPTION

1
2
8
16
21
22
24
25
26
27
28
29
30
33
40
41
42
43
45
52
81
89

Battery
Bolt, Hex Head 1/4-20 uncx 3/4
Box Battery Fender
Switch, Interlock
Hamess, Light Socket (Includes 4152J)
Bulb, Light
Cable, Battery, 6 Gauge, Red, 11"
Cable. Battery, 6 Gouge, Red, W/16 Wire
Fuse, 20 Amp
Nut Keps Hexl/4-20 Unc
Coble, Ground, 6 Gauge, Black, 12"
Switch, Plunger Normal Op Olive
Switch, Ignition
Key, Ignition
Harness, Ignition
Bolt, Hex Head. Fin. 1/4-20 x 1/2
Cover, Terminal, Red
Solenoid
Ammeter Rectangular
ProtectionWire Loop
Relay Asm.
Cover Terminal Battery

163465
74760412
176689
176137
175688
4152J
4799J
146147
175158
73510400
4207J
160784
175566
140403
179722
71110408
131563
178861
122822X
141940
109748X
180449

NOTE: All component dimensionsgiven in U.S. inches
1 inch= 25.4 mm

TRACTOR -- MODEL NUMBER 917.272068
CHASSIS AND ENCLOSURES

166

208.

208

3
208

TRACTOR - - MODEL NUMBER 917.272068
CHASSISAND ENCLOSURES

KEY PART
NO. NO.

DESCRJPTION

1
2
3
5
9
10
11
13
14
17
16
25
26
28
29
30
31
37
38
39
58
60
64
74
142
143
144
145
159
166
206
207
208
212
--

ChassisStamping
Drawbar
Screw 3/8-;6 x 3/4
BumperHood/Dash
Dash
Bolt, Carriage 3/8-16xl
Panel, Dash, L.H.
Panel, Dash, R.H.
Screw Thdrol 3/8-16 x 1/2
Hood Assembly Laser
Bompor Hood
Washer 13/32 x 13/16 x 12 Gauge
Nut
Grille Lens Asm Laser
Lens, Laser
Fend/Ftrest Pnt STLT
Bracket, Fender Support
ScrswThdrol 5/16-18x ll2Tyt
Bracket Asm. Pivot Mower Rear
Bracket Pivot Laser
Duct Air Engine P/L LT
Bolt Rdhd Sqnk 3/8-16 UNC x 3/4
Dash LowerSTLT
Nut Crownlock 3/8-16 UNC
Plate Reinforcement STLT
Bracket Swaybar Chassis
Bracket Pnt Footrest STLT
Jod Pivot Chassis]Hood
Cupholder
Screw 13-16x 3/4
Bolt Shou_derS/16-15T'["
ScrewThdrol 5/16-18x1/2TY'i-r
Screw Thdrol 3/8-16 x 1/2
Insert Lens Reflective
Plug, Button

174619
176554
17060612
155272
168337X013
STD533710
174996
172105X010
17490608
174330X558
1269'38X
19131312
STD541437
175049
174332X599
175692558
139976
17490508
175710
174714
150127
72140606
154798
73680600
175762
154966
175562
156524
155123X428
164863
170165
17670508
17670608
175143
5479J

NOTE:

Allcomponent dimensions given in U.S. inches
1 inch = 25.4 mm

TRACTOR

-- MODEL NUMBER

GROUND DRIVE

62
36

917.272068

TRACTOR -- MODEL NUMBER

917.272068

GROUND DRIVE

KEY PART
NO. NO.
1
8
10
14
15
16
19
21
22
24
25
26
27
28
29
30
32
34
35
36
37
38
39
41
47
48
49
50
51
52
53
55
56
57
59
61
62
63
64
65
66

165866
STD561210
10040400
74490544
STD541431
STD541437
130564
169498
733.50600
106888X
STD551037
STD561210
175765
71673
169592
74760512
175578
120183X
19211616
1572H
179114
74760648
175556
127783
154407
123205X
S'rD523715
STD541437
STD541431
105710X
105709)(
17060620
140294
169691
17120614
8883R
175410
71170764
STD551143
154778

DESCRIPTION
Transaxle(See Breakdown)
HydroGr 314-0510
Red Shift Fender Adjust
Pin Cotter 1/8 x 1 CAD
Washer LockHvy Helical
Bolt Hex FLGHD 5/16-18 x Gr 5
Nut Lock Hex W/Ins. 5/16-18 Uno
NutLockHexW/Wsh 3/8-16Unc
Knob, Deluxe 1/2-13
Rod, BrakeHydro
Nut, Hex Jam 3/8-16 Uric
Spring, BrakeRod
Washer 13/32 x 13/16 Ga.
PinCotter 1/8 x 3/4 CAD.
Rod, ParkingBrake
Cap, Parking Brake
Bracket, Transaxle
Bolt Hex Hd 5/16-18 Uric x 3/4
Shaft, Foot Pedal
Beadng,Nylon
Washer
Pin, Roll
Pulley, Composite, Flat
BoltFin Hex 3/8-16 x 2-3/4
Keeper, Belt Idler
Pulley, Idler, V-Groove
Bellcrank,Clutch
Retainer, Belt
Bolt Hex Hd 3/8-16 x 1-1/2
NutCrownlock 3/8-16UNC
Nut, Crownlock 5/16-18 Unc
Link, Clutch
Spring, Return, Clutch
Screw 3/8-16 x 1.04
V-Belt
Keeper, Center Span
Screw. 3/8-16 x.875
Cover, Pedal
Pulley, Engine
Bolt Hex 7/16-20 x 4 Gr. 5
Washer
Keeper Belt Engine Hydro

KEY
NO.

PART
NO.

DESCRIPTION

70
71
73
74
75
76
77
78
81
82
83
84
89
90
95
96
116
120
150
151
156
158
159
161
162
163
164
165
166
168
169
197
198
199
200
202
212
250

134683
169183
169182
137057
121749X
STD581075
123583X
121748X
165596
165711
19171216
169594
164890X428
124346X
170201
4497H
72140608
73900600
175456
19133210
166002
165.589
165494
72140406
73680400
74780416
19091010
165623
166880
165492
165580
169613
169593
169612
72140508
72110614
145212
17060612

Keeper Belt Engine
StrapTorque Lh Hydro
StrapTorque Rh Hydro
Spacer
Washer 25/32 x 1-1/4 x 16 Gauge
E-Ring
Key, Square
Washer 25/32 x 1-5/8 x 16 Gauge
Shaft Asm Cross Tapered
SpringTorsion
Washer 17/32 x 3/4 x 16 Ga.
LinkTransaxle
Console, Shift
Nut Self-Thd Wsh-hd 1/4 Zinc
Control Bypass Hydro 20" Tires
Retainer Spring1" Zinc/Cad
Bolt Rdhd Sqneck 3/8-16 x 1.25
Nut Lock Rg 3/8-16
Spacer Retainer
Washer 13/32 x 2 x 10 Ga.
Washer Srrted 5/161D x 1.125
Bracket Shift Mount
Hub Tapered Flange ShiftLt
Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr 5
Nut Crownlock1/4-20 Unc
Bolt Hex Fin 1/4-20 Unc x 1 Gr 5
Washer 5/8 x .281 x 10 Ga
Bracket Pivot Lever
Screw 5/16-18 x 5/8
BoltShoulder 5/16-18 x .561
Plate Fastening
Nyliner Snap-In 5/8"1D
Washer Nyl 7/8 ID x .105" Hyd
Bolt Shoulder 5/16-18UNC
Bolt Rdhd Sgnk 5/16-18UNC x 1
Bolt Cart Sh 3/8~16 x 1-3/4Gr.5
Nut Hex Fig. Lock
Screw 3/8-16 x .75

NOTE: All component dimensionsgiven in U.S.
inches 1 inch = 25.4 mm

TRACTOR
STEERING ASSEMBLY

- - MODEL NUMBER

917.272068

,-----.__42

TRACTOR
STEERING ASSEMBLY

- - MODEL NUMBER

917.272068

KEY PART
NO. NO,

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
13
15
17
26
28
29
30
32
36
37
38
39
40
41
42
43
44
46
47
51
54
63
65
67
68
71
82
85
88
91

SteedngWheel
Axle Asserr_ty STMP Dropped STL
Spindle Assembly, L.H.
Spindle Assembly, R.H.
Bearing, Race, Thrust, Hardened
Washer 25/32 x 1-5/8 x 16 Gauge
Washer 27/32 x 1-1/4 x 16 Gauge
Ring, Klip
Bearing,SteedngColumn
Draglink
Washer, Lock
Spacer Brg Axle Front
Nut, Hexflange Lock
Shaft Assembly, Steering
Bushing,Link, Drag
Washer 13/32 x 7/8 x 16 Gauge
Screw 3/8-16 x 3/4
Pin
Rod, Tie
Bushing,Steering
Screw
Insert, Steering Wheel
Washer 13/32 x 2-3/8 x 12 Gauge
Nut LockCenter3/8-24UNF
Adaptor, Steering Wheel
Boot, Steering Shaft
Washer 25/32 x 1-1/4 x 16 Gauge
ExtensionShaft Steering LR.LT
Cap, Spindle
Fitting,Grease
NutLockHexw/Ins.
5/16-18UNC
Bolt Fin Hex 5/16-18 UNC x 1-1/4
Bolt, Fin Hex 3/8-16 UNC x 1 Gr 5
Spacer Brace Axle
Bolt Rdhd Sqnk 3/8-16 x 2-1/4
Axle, Brace
SteedngAsm
Bracket Susp Chassis Front
Fastner ChristmasTree
BoltShoulder 7/16-20
Clip Steering

139768
175131
169840
169839
6266H
121748X
19272016
12000029
3366R
175121
STDr-'_,1137
136518
145212
177876
126847X
19131416
17060612
STD561210
130465
1_
152927
139769
19133812
STD541537
100711L
145054x428
121749X
153720
121232X
6855
STD541431
74780520
S'1"D523710
160367
72140616
169827
175146
169835
133835
175118
175553

NOTE: All componentdimensionsgiven in U.S. inches
I inch= 25.4 mm

TRACTOR - - MODEL NUMBER

917.272068

ENGINE

lo5<'_

/P _

I OPTIONAL
EQUIPMENT
Spark Arrester

TRACTOR

-- MODEL NUMBER

917.272068

ENGINE

KEY PART
NO. NO.
1
2
3
4
13
14
16
23
29
31
32
37
38
4O
44
45
46
77
80
81
101
105

170548
1772o4o8
......
174667
12-041-03
148456
STD551237
169837
137180
109202X
158990
I_'TX
137040
148315
124O28X
17670412
17000612
19091416
19101216
74760508
73510400
M73030800
17120616

DESCRIPTION
Control, Throttle
Screw, Hex Head, Thread Cutting 1/4-20 x 5/8
Engine, (See Breakdown) Kohler Model No, CV490-27507
Muffler
Gasket Kohler
Tube Drain Oil Easy
Washer
Shield BndDbrGuard
Arrestor, Spark
Tank, Fuel
Cap Assembly, Fuel Sears, Vented
Clamp, Hose
Line, Fuel
Plug, Drain Oil Easy
BushingSnap
Screw, Hex Washer Head, Thd., Roll. 1/4-20 x 3/4
Screw Hex Wsh Thdr 3/8-16 x 3/4
Washer 9/32 x 718x 16 Gauge
Washer 5/16 x 3/4 x 16 Ga.
Bolt Hex Hd 5/16-18 Uncx 1/2
Nut Keps Hex 1/4-20Unc
Nut Ftan-ge M8-1.25 Non-Lk Zinc
Screw 3/8-16 x 1

NOTE: All componentdimensionsgiven in U.S. inches
1 inch = 25.4 mm

TRACTOR

-- MODELNUMBER

917.272068

SEAT ASSEMBLY

KEY PART
NO. NO.

DESCRIPTION

140123

Seat

2
3

140551
7111O616

Bracket,
Bolt

4
5
6

19131610
145006
STD541437

Washer 13/32 x 1 x 10 Gauge
Clip, Push-In Hinged
Nut

7
8
9
10
11
12

124181X
17000616
19131614
174894
166369
121246X

Spring, Seat
Screw 3/8-16 x 1-1/2
Washer 13/32 x 1 x 14 Gauge
Pan, Seat
Knob Seat
Bracket, Switch Mounting

Pivot, Seat

KEY PART
NO. NO.

DESCRIPTION

13
14
15
16
17
21
22
24
25

Bushing,Snap
Bolt, Cardage 1/4-20 x 1-1/2
Spacer. Split .28 x .88
Spdng
Locknut, Flange 1/4 Grade 5
Bolt, Shoulder 5/16-18 UNC
Nut
Washer 17/32 x 1-3/16 x 12 Ga.
Bolt, Shoulder 5/16-19 x ,62

121248X
72050412
134300
121250X
123976)(
171852
STD541431
19171912
127018X

NOTE= All component dimensions given in U.S.
inches 1 inch = 25.4 mm

TRACTOR -- MODEL NUMBER 917.272068
DECALS

16
20

8 /

KEY
NO.

PART
NO.

DESCRIPTION

KEY PART
NO. NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11

156811
177368
177333
177334
171763
133644
177325
172331
163204
156439
179128

Decal, Oper. Instr.
Decal, HP Engine
Decal, Hood, RH.
Decal, Hood, L.H.
Decal, Hood Replacement
Decal, Customer Maintenance
Decal, Hood Side
Decal, Deck
Decal, Fender, Craftsman
Decal, Fender Danger
Decal, Deck =B"42"

12
13
14
16
20
-------

Decal, V-Belt Drive Schematic
Decal, LowerDash
Decal, V-Belt Schematic
Decal, Battery Diehard
Decal, Battery Ongr/Psn Eng
Decal, Uft Handle
Pad Footrest LH STLT
Pad Footrest RH STLT
Decal By Pass LT Hydro
Owner's Manual, English
Owner's Manual, Spanish

WHEELS

148046
177336
160396
138047
149516
138311
165800X428
165799X428
169210
181896
181897

KEY PART
NO. NO.

& TIRES

I
2
3
4
5
6
7

4,10

DESCRIPTION

59192
65139
106222X
59904

Valve Cap, Tire
Stem, Valve
Tire, Front
Tube, FrontTire
(Not Provided, Service Item Only)
106732X427 Rim,Front
278H
Fitting,Grease (Front Wheel Only)
9040H
Bearing, Flange (FrontWheel

Only)

3,9

8
9
!0

11
--

106108)(427 Rim, Rear
122087_X
Tile, Rear
7152J
Tube, Rear'rire
(Not Provided, Service Item Only)
104757X428 Cap, Axle
144334
Sealant, Tire 10 oz.

NOTE: Allcomponent dimensionsgiven in U.S.
inches 1 inch = 25.4 mm

TRACTOR

- - MODEL NUMBER

917.272068

LIFTASSEMBLY

/
5

13
2

1!
19
15

13
32

TRACTOR

- - MODEL NUMBER

917.272068

LIFT ASSEMBLY

KEY PART
NO. NO.

DESCRIPTION

1
2
3
4
5
6
7
8
11
12
13
15
16
17
18
19
20
31
32

LiftLever Inner Wire Assembly
Shaft Assembly, Lift
Pin, Groove
E-Ring
Washer 21/32 x 1 x 21 Gauge
Bearing,Nylon
Grip, Handle, Fluted
Button, Plunger, Red
Link, Lift, LH.
Link, Uft, R.H.
RetainerSpring
Link, Front
Nut, Hex, Jam 1/2-13 UNC
Trunnion
Locknut,Hex, with Washer Insert 1/2-13 UNC
Arm, Suspension, Rear
RetainerSpring
Bearing, Pvt, Lift
Nut, Crownlock 3/8-24

159460
159471
105767X
12000002
19211621
120183X
125631X
122365X
139865
139866
STD624008
173288
73350800
175689
73800800
139868
163552
169865
73540600

NOTE: Allcomponent dimensionsgiven in U.S. inches
1 inch= 25.4 mm

TRACTOR - - MODEL NUMBER

917.272068

MOWER DECK

158

157

_47

142

1
21 22
_23

\
2
119

16
28
1

6
19F

TRACTOR

- - MODEL NUMBER

917.272068

MOWER DECK

KEY
NO.

PART
NO.

1
2
3

165892
STD533107
138017

4
5
6
8
9
10
11
13
14
15
16
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
36
37
40
44
45
46
48
49
50
51
52
53
54
55
56

DESCRIPTION

KEY PART
NO, NO.

Mower Deck Assembly, 42"
Bolt
BracketAssemb;y,Sway Bar,
Front
165460
Bracket Sway Bar 35/42" ask
STD624008 RetainerSpring
178024
Bar Sway Deck
850857
Bolt, Hex 3/6-24 x 1.25 Gr. 8
STD561137 Washer, Lock
140296
Washar, Hardened
134149
Blade, Mulching
137645
Shaft Assembly, Mandrel, Vented
128774
Housing,Mandrel, Vented
110485X
Bearing, Ball, Mandrel
174493
Stripper,Mower Deck
72140505
Bolt, Carriage 5/1 6-18 x 5/8
132827
Bolt, Shoulder
159770
Baffle, Vortex
STD541431 NutCrownlock5i16-18UNC
134753
Sliffener Bracket
131267
Bracket, Deflector
105304X
Cap, Sleeve
123713X
Spring,Torsion, Deflector
110452X
Nut, Push
130968X428 Shield, Deflector
19111016
Washer 11/32x5/8x16Ga.
131491
Rod, Hinge
173984
Screw Thdrol DOD PT Hex
129963
Washer, Spacer
153535
Pulley, Mandrel
178342
Nut, Toplook,Flanged
TD533717
Bolt
131494
Pulley, Idler, Flat
STD551037 Washer 13/32x13/16x16Ga
STD541437 NutCrownlock3/6-16UNC
140088
Guard, Mandrel, L.H.
STD624003 Retainer
137729
Screw, Thd. Roll 1/4-20 x 5/8
133944
Washer, Hardened
174284
RollerAssembly, Cam Follower
131340
Bolt, Shoulder #10-24 Gr. 5
STOr-J,1410 Locknut
139888
Bolt, Shoulder 5/16-18 UNC
131845
Arm Assembly, Pad, Brake
133943
Washer, Hardened
155046
Arm, Idler
165723
Spacer, Retainer

59
67
68
g2
101
102
103
104
105
106
111
112
113
114
115
116
117
118
119
129
130
131
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
- -

141043
149846
144959
73800600
136420
71081010
19061216
STD551110
160793
2029J
179292
179293
17060510
S'T'D541431
72110505
4898H
165746
73930600
S_1037
19131312
STD523710
STD533710
1658g0
157109
158634
165888
171977
131335
169022
165898
19091216
169670
169676
169674
169675
169671
169672
169669
17720408
72140614
130794

- -

169583

DESCRIPTION
Guard, TUV Idler
Knob CustomOval
V-Belt
Nut Lock Hex w/Ins. 3/8-16
MulchorCover
Screw Pan Hd Phillips10-24 x 5/8
Washer #10
Washer, Look #10
Latch Assembly, Bagger
Nut, Weld
Bracket, Gauge, Wheel L.H.
Bracket, Gauge, Wheel R.H.
Screw 3/3-16 x .625
Nut, Hex, Keps 5/16-18 Unc
Bolt, Carriage 5/16-18 x 5/8
Bolt, Shoulder
Wheel, Gauge
Nut, Centerlook3/6-16
Washer 3/8 x 7/8 x 14 Gauge
Washer 13/32 x 13/16 x12 Ga.
Bolt, Fin Hex 3/8-16 Unc xt Gr. 5
Bolt, Rdhd Sqnk 3/6-16UNGx 1
Arm SpringBrake Mower
Bracket Arm Idler 42"
Keeper Belt 42" Clutch Cable
Pulley Idler Rat
BoltCardage Idler
Spring Extension
Spring Return Idler
Retainer SpringYellowZinc
Washer 9/32 x 3/4 x 16 Ga.
Bracket Clutch
Cable Clutch 42 In
Washer Rat 3/8" Type B
Spring Retainer
Spring Retention Lever
Spacer
RodClutch
Screw Hex Thd Cut 1/4-20 x5/8
Bolt Rdhd Sqn 3/8-16 UNC x 1- 3/4
Mandrel Assembly(Includes
housing, shaft and shaft hardware
only-pulleynot included)
Replacement Mower,Complete

NOTE: Allcomponentdimensionsgiven in U.S.inches
1 inch= 25.4 mm

119,
120_128

"11

oO
mo

9OO

r'rr I
zr-

Cz
i¢ C
=Ow

79
73

19
17

=..._

124
32

t=_,

64
\
48
59
60
58

107

olo
".J
IO
o
o}

TRACTOR - - MODEL NUMBER 917.272068
HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510
KEY PART
NO. NO.
1
2
3
4

170351
170352
170353
170354

5
6
7

169898
170355
170356

170357

9
10
11
12
13
14

170358
170359
170360
169870
170361
169869

170362

17
18
19
23
24
27
28
29
30
31

170363
170364
150771
170365
170366
170367
170368
170369
170370
170371

170389

142991

34
35

170390
170391

170392

37
38
39
40
41
42
43
44

150792
150793
150809
170393
170394
170395
170396
150797

45
46
47
48
49
50
51

170397
170398
170399
170400
170401
170402
170403

170404

53
54
55
56
57
58

170405
170406
142977
142978
150798
170407

KEY PART
NO. NO.

DESCRIPTION
Main Housing, Assembly
Side Housing, Assembly
Center Section, Assembly
Swashplate, Trunion
Machined
Block - Assembly
Sealant 10.50z
Hex Flange Screw 1/4-20 X
1.25
Stud, 5/16-24 Hex Double
End
Shaft, Input
Ring - Retaining
Spacer
Ring - Retaining
Seal, Lip .67 X 1.58 X .276
Ball Brg 17ram Id X 40ram
Od X 12mm
Hex Flange Head Screw 5/
16-24X0.75
Lip Seal 18 X 32 X 7
Arm, Control
Bearing, 30x52x13 Thrust
Check Plug Assembly, Washer
Shaft, Motor
Gear - Pinion, 13t
10t/48t Gear
Gear, 10t Jackshaft
601 Bull Gear
Sleeve Bearing .75 X 1.575
X .625
SleeveBearing(Outboard)
.75x1.750x.625
Washer, 3/4 Id X 1-1/20d X
.13 Thk
Lip Seal Axle Seal
Shaft, Axle .75 X 11.39 (Key,
R.H_
Sha , Axle .76 X 16.99 (Key,
L.H.)
Miter Gear (Splined)
Miter Gear 15t (0.5 Id)
Shaft
Ring, Spiral Retaining
Pin, Jackshaft
Maf_net, Ring
Sprmg, Bypass
Hydro Mtg Screw 3/8-24 X
2.5 Long
Filter
Base, Filter
Actuator, Bypass
Rod, Bypass Actuator
Arm, Bypass
Retaining Ring .250 External
Seal, Lip .741 X .250 X .250
Tc
Flat Washer, 5/8 Id X 1.00d
X .05 Thk
Retaining Ring
Bearing, Center Block
Spring - Helical Compression
Washer
20w-50 Oil
Brake Yoke

59
60
61
62
63

170408
142883
142882
142887
170410

64
65
66
67
68
69
70
71

142892
170411
170412
170413
170414
170415
170416
170417

170418

142884

74
75

170419
170420

76
77
78
79
80

170421
170422
142969
142980
150778

81
82

170423
170424

83
84
85
87
88
90

161168
170425
170426
142917
170429
170430

93
107
108

170431
170432
170433

109
111
113

170434
170435
170437

116
119
120
121

170438
170439
170440
170441

122
123
124

170442
170443
170444

125
126

170445
170446

127
128

170447
173165

900

166768

DESCRIPTION
Rotor, Brake
Brake Puck
Puck Plate
Brake Actuating Pin
Hfhcs 1/4-20x2 W/
Patch,SpecialFlange
Bolt, 1/4-20 X 1 W/Patch
Spacer
Spring, Brake Arm Bias
Sq. Hd. Bolt 5/16-24-Ribbed
Arm, Brake
Slotted Hex Nut 5/16-24
Cotter Pin 3/32 X 3/4
Compression Spring Brake
Anti-Drag
Washer, Ht .5 I.D. X 10.D. X
.032
Flat - Washer 11/32 I.D. X 7/8
O.D
Oil Seal .625 X 1.0 X .25
Check Plug Assembly, .027,
Washer
Stud, 5/16-24 Fdction Pack
Puck, .330 X 1.50 X .0975
Spring, Helical Comp
Spacer
Hex Lock Nut 5/1624Unjf(Nylon Insert)
Wedge, Friction Pack
Clip, Washer
.316x1.50x.1046
(Plated)
Pin, Standard Headless
Fitting, 5/16 Sae 5/32 Tube
Hose, Expansion Tank
Cap - Poppet Valve
Bolt, Self Tapping 10-32X1/2
Puck, Inner Wedge
Spring Clip - Housing Thrust
Deflector
Washer,Motor Shaft
.71idx1.15odx.030thk
Plug, Sae #6
O-Ring .07 X .301 I.D.
Bracket, Support Expansion
Tank
Silicon Sponge
Fan, 7 In.
Pulley
Hex Lock Nut 1/2-20 (Nylon
Insert)
Washer, Belleville
Belt Keeper
Center Section-Filter-Bypass
Assembly
Filter Assembly
Fan - Pulley Service
Assembly
Seal - O-Ring Kit
Kit, Expansion Tank
Transaxle Complete

NOTE: All component dimensions
inches 1 inch = 25.4 mm

given in U.S.

TRACTOR -- MODEL NUMBER 917.272068
KOHLER ENGINE-MODEL NUMBER CV490, TYPE NUMBER 27507

CYLINDER

HEAD,

VALVE

AND BREATHER

9
11
13

18
20

_RANKCASE.J
1

5m_
11

TRACTOR -- MODEL NUMBER 917.272068
KOHLER ENGINE-MODEL NUMBER CV490, TYPE NUMBER 27507

CYLINDER HEAD/VALVE/BREATHER

CRANKCASE

KEY PART
NO. NO.

1
2

25-351-01-S
12-755-94-S

3
4
5
6
7
8
9
10
11

12-411-03-S
12-041-10-S
12-017-01-S
12-016-01-S
25-139-60-S
12-318-36-S
25-186-01-S
12-599-03-S
M°640034-S

12
13
14
15
16

12-089-34-S
12-173-01-S
12-755-03-S
12-468-05-S
12-112-13-S

12-086-15-S

18
19
20

25-237-14-S
12-326-18-S
M-645016-S

21
22

12-096-45-S
M-545010-S

23
12-018-01-S
24
12-402-02-S
NOT ILLUSTRATED
12-017-02-S
12-016-02-S

DESCRIPTION
Lifter, valve (2)
Kit, cylinder head (Includes
3-17, Gaskets 12 041 01-S
(Qty. 2), 12 041 02-S, & 12
041 03-S)
Rod, push (2)
Gasket, cylinder head
Valve, intake (Std.)
Valve, exhaust (Std.)
Plug, allen hd. pipe 1/8"
Cylinder Head
Arm, rocker (2)
Pivot, rocker arm (2)
Screw, hex. flange
M6xl.0x34 (2)
Spring, valve (2)
Cap, valve spring (2)
Kit, retainer (2)
Washer, plain 13/32"
Spacer, head bolt exhaust
port
Screw, hex. flange
M10x1.5x81 (5)
Clamp, hose (2)
Hose, breather
Screw, hex. flange
M6xl.0x20 (5)
Cover, valve w/nipple
Screw, hex. flange
M5x0.8xl0
Retainer, breather reed
Reed, breather

1
2
3
4
5
6
7

8
9

10
11

12
13
14
15
16
17
18

Valve, intake (.25)
Valve, exhaust (.25)

19
20
21
22

DESCRIPTION

Seal, crankshaft
Crankcase (Use Short Block
12 522 51)
Strap, lifting
12-445-02-S
Screw, hex. flange
M-83g025-S
M8x1.25x25
Pin, locating (4)
24-380-13-S
Camshaft assembly
12-010-31-S
Shim, camshaft - blue (A.R.)
12-422-08-S
Shim, camshaft - red (A.R.)
12-422-09-S
Shim, camshaft - yellow
12-422-10-S
(A.R.)
Shim, camshaft - green (A.R.)
12-422-11-S
Shim, camshaft - grey (A.R.)
12-422-12-S
Shim, camshaft - black (A,R.)
12-422-13-S
Shim, camshaft - white (A.R.)
12-422-07-S
Shaft, balance
12-144-28-S
Piston w/Ring Set (Std.)
12-874-07-S
(Includes 11,12)
Piston wiring Set (.08)
12-874-11-S
Piston w/Ring Set (.25)
12-874-08-S
Piston wiring Set (.50)
12-874-09-S
Retainer,
piston pin (2)
12 018 02-S
Ring Set (Std.)
12-108-07-S
Ring Set (.25)
12-108-08-S
Ring Set (.50)
12-108-09-S
Connecting Rod (Std.)
12-067-11-S
Connecting Rod (.25)
12-067-06-S
Pin, governor regulating
12-380-01-S
Gear, governor
12-043-05-S
Washer, plain 6 mm
M-631005-S
Shaft, governor gear
12-144-02-S
Plug, cup
52-139-09-S
Kit, governor cross shaft w/
12-755-64-S
clip (Includes 22)
X-25-102-S
Washer, plain 1/4"
12-032-01-S
Seal, governor cross shaft
M-631015-S
Washer, plain 6 mm
12-154-05-S
Clip, hitch pin
12-032-03-S
12-067-12-S

NOTE: All component dimensions given in U.S.
inches 1 inch = 25.4 mm

TRACTOR -- MODEL NUMBER 917.272068
KOHLERENGINE-MODELNUMBERCV490,TYPENUMBER27507
IGNITION/ELECTRICAL]

BLOWER

HOUSING

AND BAFFLESI

[,."

AIR INTAKE

_'-_

9--11

2-8

TRACTOR - - MODEL NUMBER 917.272068
KOHLERENGINE-MODELNUMBERCV490,TYPENUMBER27507
IGNITiON/ELECTRICAL

BLOWER HOUSING & BAFFLES

KEY
NO.

PART
NO.

M-545010-S

2
3
4

24-468-10-S
12-146-07-S
M-550010-S

5
6
7
8
9

24-096-05-S
12-027-55-S
12-063-18-S
25-154-02-S
12-086-37-S

10
11

12-063-20-S
M-645016-S

PART
NO.
12-086-14-S

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

DESCRIPTION

Screw, hex. flange
M10xl.5x46
12-468-03-S
Washer, plain 3/8"
24-162-03-S
Screen, grass
25-086-47-S
Bolt, shoulder M6xl.0x16 (4)
12-157-06-S
Fan
X-42-15-S
Key
12-025-15-S
Flywheel
12-155-09-S
Connector
M-548025-S
Screw, hex. cap M5x0.8x25
(2)
12-085-09-S
Stator- 15 amp
M-545020-S
Screw, hex. flange
a5x0.Sx20 (2)
12-154-06-S
Clip, cable (2)
41-403-09-S
Rectifier-regulator - 15 amp
X-22-11-S
Washer, lock 1/4"
M-639016-S
Screw, hex. flange
M6xl.0xt6 (2)
236602-S
Connector
12-132-02-S
Spark Plug
X-728-1-S
Clip, cable (2)
M-545010-S
Screw, hex. flange
M5x0.Sxl0 (2)
12-584-04-S
Module, ignition
NOT ILLUSTRATED
12-t76-44-S
Harness, wiring
24-518-12-S
Lead, black (6" - 12 gaugeinsulated grip barrel
eyelet terminals)
12-518-35-S
Lead, white (36" - 18 gauge
- fully insulated push
on tab and uninsulated
socket terminals)
X-25-5-S
Washer, plain 5/16" (attach
ground lead and this
washer to lift strap screw)

12
12-063-19-S
NOT ILLUSTRATED
M-541050-S

DESCRIPTION
Screw, hex. flange
M5xO.8xlO (6)
Washer, plain 1/4"
Plato, blower housing
Screw, hex. flange
M5x0.8xl0
Cover, pinion
Housing, blower
Baffle, intake side
Clip, mounting (3)
Screw, captive washer
M5x0.Sx20 (3)
Baffle, cytinder head
Screw, hex. flange
M6x1.0x16 (2)
Baffle, cylinder
Nut, hex. flange M5x0,8

AIR INTAKE/FILTRATION
KEY
NO.
1
2
3
4
5
6

7
8
9
10
11

PART
NO.
12-281-02-S
25-341-03-S
12-096-44-S
12-083-12-S
12-100-08-S
12-083-10-S

DESCRIPTION
Duct, air
Knob, air cleaner cover
Cover, air cleaner
Precleaner, element
Wing Nut
Kit, air cleaner element
(Includes5, 7, 8)
12-743-12-S Filter, element (Includes5, 8)
12o032-11-S Seal 1-7/16"
12-094-14-S Base, air cleaner (Includes
11, 12)
12-072-04-S
Stud, mounting plate
M6xt .0x75
12-086-01-S
Screw, #10 Hi-Lo thread f
forming (2)
12-041-02-S
Gasket, air cleaner

13
NOT ILLUSTRATED
12-113-53-S

Decal, air cleaner

NOTE: All component dimensions
inches 1 inch = 25.4 mm

given in U.S.

TRACTOR -- MODEL NUMBER 917.272068
KOHLER ENGINE-MODEL NUMBER CV490, TYPE NUMBER 27507
STARTING

SYSTEM

ENGINE

CONTROLS

0
2
o
O

OIL PAN / LUBRICATION

5--

t--10

2@3
11

0----4

TRACTOR -- MODELNUMBER 917.272068
KOHLERENGINE-MODELNUMBERCV490,TYPENUMBER27507

STARTING

ENGINE CONTROLS

SYSTEM

KEY PART
NO. NO,
M-839070-S
2

25-098-07-S

3
4
5
6
7
8

12-755-54-S
12-227-18-S
12-170-05-S
12-221-01-S
12-227-13-S
12-211-01-S

DESCRIPTION
Screw, hex. flange
M8x1.25x70 (2)
Starter assembly (Includes
3-8)
Kit, ddve end
Cap, drive end
Armature
Kit, brush & spring
Cap, commutator end
Bo_t, hex. flange 1/4-20x45/8 (2)

OIL PAN/LUBRICATION

KEY
NO.

PART
NO.
12-038-01-S

2
3
4
5
6

25-755-13-s
12-153-09-S
12-153-02-S
12-123-O4-S
M-645025-S

7
8
9
10

12-153-01-S
25-162-07-S
12-096-03-S
M-545016-S

11
12
13
14
15
16
17

25-462-09-S
12-050-01-S
25-139-57-S
12-393-01-S
12-153-06-S
12-096-34-S
M-545016-S

18
19

12-032-03-S
24-086-16-S

24-086-17-S

12-199-56-S

KEY
NO.

PAR]"
NO.

1
2
3
4

12-079-11 -S
t 2-237-01-S
24-086-43-S
M-664020-S

12-536-10-S

M-443025-S

M-443020-S

8
9
10
11

12-089-11-S
12-O89-23-S
12-089-24-S
12-755-83-S

12
13
14
15
16
17

12-100-07-S
52-211-04-S
12-090-28-S
25-158-08-S
12-079-10-S
25-158-11-S

DESCRIPTION
Dipstick assembly (Includes
2-3)
Kit, oil fill cap (Includes 3)
O-Ring, oil fill cap
O-Ring, upper oil fill tube
Tube, oil fil!
Screw, hex. flange
M6x1.0x25
O-Ring, lower oil fill tube
Screen, oil p_ckup
Cover, oil pickup screen
Screw, hex. flange
M5x0.8xl 6
Valve, oil pressure relief
Filter, oil
Plug, sq. hd. solid 3/8"
Pump assembly, oil
O-Ring, oil pump cover
Cover, oil pump
Screw, hex. flange
M5x0.Sx16 (3)
Seal, oil (P.T.O. end)
Screw, hex. flange
MSxl.25x45
(11)
Screw, hex. flange
M8xl.25x45
Oil pan assembly (Includes
11,14-17)

DESCRIPTION
Linkage, choke
Clamp, cable
Screw, hex. flange
Screw, lobed socket
M6xl.0x20 (2)
Control, speed assembly
(Includes6-9)
Screw, pan head
M4x0.Tx25
Screw, pan head
M4x0.7x20
Spdng, choke (2)
Spring, choke return
Spring, governor
Kit, governor lever (Includes
12-14)
Nut, hex flange 1/4-20
Bolt, 1!4-20x1"
Lever, governor
Bushing, throttle linkage
Linkage, throttle
Bushing, throttle linkage

NOTE: All component dimensions
inches 1 inch = 25.4 mm

given in U.S.

TRACTOR - - MODEL NUMBER 917.272068
KOHLER ENGINE-MODEL NUMBER CV490, TYPE NUMBER 27507

CRANKSHAFT

EXHAUST I

2_,.._

--t

FUEL SYSTEM

/"
/

TRACTOR-- MODELNUMBER 917.272068
KOHLERENGINE-MODELNUMBERCV490,TYPENUMBER27507

CRANKSHAFT

FUEL SYSTEM

KEY
NO.

PART
NO.

1
2
3

M-641060-S
M-629116-S
12-853-118-S

4
5

12-041-02-S
12-053-118

12-757-02-S

6
12-041-01-S
7
12-265-06-S
8
25-237-14-S
9
25-353-10-S
10
25-050-07-S
11
47-154-01-S
NOT ILLUSTRATED
*M-561010-S
M5x0.8xl0
*X-22-11-S
12-757-02-S
12-757-03-S
12-757-33-S
12-454-03-S
25-452-20-S
12-518-37-S

DESCRIPTION

KEY PART
NO. NO.
12-014-57-S
25-139-27-S

Nut, hex. flange M6xl.0 (2)
Stud M6x1.0x116 (2)
Kit, carburetor w/gaskets
(Includes 4,5,6 [qty 1], wire
tie 12-454-03-S,
Terminal

1
2

25-452-20-S)
Gasket, air cleaner
Carburetor assembly
(For information only not
available separately)
(Includes Kit, float
Kit, carburetor repair 12-75703-S, Kit, solenoid
repair 12-757-33-S)
Gasket, carburetor (2)
Deflector, heat
Clamp, hose (2)
Line, fuel 9"
Filter, fuel (in-line)
Clip cable

KEY
NO.

PART
NO.

1
2
3
4
5

25-072-04-S
12-041-03-S
12-126-88-S
12-126-87-S
M-645020-S

DESCRIP'rlON
Crankshaft (Includes 2)
Plug, cup

EXHAUST

12 522 49
12-756-93-S

DESCRIPTION
Stud, MBxl.25x33(2)
Gasket, exhaust manifold
Bracket, muffler mounting
Bracket, lifting strap
Screw, hex. flange
i6xl.0x20
(2)
Short Block
Gasket Set

NOTE: All componentdimensionsgiven in U.S.
inches 1 inch= 25.4 mm

Screw, thread forming
Washer, lock 1/4"
Kit, float
Kit, carburetor repair
Kit, solenoid repair
Tie cable
Terminal
Lead, red, (37" - 20 gauge insulated socket and
uninsulated socket terminals)
*attaches carburetor ground
lead to carb baffle.

SUGGESTED

GUIDE FOR SIGHTING

SLOPES

FOR SAFE OPERATION

1. Fold this page along dotted line Indicated above.
2. Hold page before you so that Its left edge Is vertically parallel to a tree
trunk or other upright structure.
3. Sight across the fold In the direction of hill slope you want to measure,
4. Compare the angle of the fold with the slope of the hill.

Your Home
For repair - in your home - of all major brand appliances,
lawn and garden equipment, or heating and cooling systems,
no matter who made it, no matter who sold it!
For the replacement parts, accessories and
owner's manuals that you need to do-it-yourself.
For Sears professional installation of home appliances
and items like garage door openers and water heaters.
1-800-4-MY-HOME
(1-800-469-4663)
www.sears.com

Anytime,dayornight
(U.S.A. and Canada)
www.sears.ca

Our Home
For repair of carry-in products like vacuums, lawn equipment,
and electronics, call or go on-line for the nearest
Sears Parts and Repair Center.
1-800-488-1222

Anytime,dayornight(U.S.A. only)
www.sears.com

To purchase a protection agreement on a product serviced by Sears:
1-800-827-6655

(u.sA)

Para pedir servicio de reparaci6n
a domicilio, y para ordenar piezas:

1-800-361-6665

(_)

Au Canada pour service en franc_s:
1-800-LE-FOYER Mc
(1-800-533-6937)
www.sears.ca

© Sea_ RoeOuck
a_dC.a
® Registered Trademark / TMTrademark / sa Service Mark of Sears, Roebuck and Co.
® Marca Registrada / TMMarca de F-_bdca / SMMarca de Servicio de Sears, Roebuck and Co.
uc Marque de commerce / MOMarque ddposee de Sears, Roebuck and Co.

181896

Rev. 2

4.23.02

RD/JH

Printedin U.S.A.

Source Exif Data:

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PDF Version                     : 1.2
Linearized                      : No
Page Count                      : 64
Page Layout                     : SinglePage
Page Mode                       : UseNone
Producer                        : Goby Monitor Application version 3, 2, 1, 4
Create Date                     : Tue Aug 14 14:32:43 2007
Author                          : 
Title                           : 
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Craftsman 917 272068 Users Manual

917272068 917272068 CRAFTSMAN LAWN TRACTOR - Manuals and Guides L0205013 View the owners manual for your CRAFTSMAN LAWN TRACTOR #917272068. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman LAWN TRACTOR Manual

CRAFTSMAN Lawn, Tractor Manual L0205013 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

917.272068 L0205013

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