Craftsman 917 272068 Users Manual

917272068 917272068 CRAFTSMAN LAWN TRACTOR - Manuals and Guides L0205013 View the owners manual for your CRAFTSMAN LAWN TRACTOR #917272068. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman LAWN TRACTOR Manual

CRAFTSMAN Lawn, Tractor Manual L0205013 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

917.272068 L0205013

2015-01-05

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Page Count: 64

Owner's Manual

JCRRFTSMRN°I

LAWN TRACTOR

16.0 HP, 42" Mower

Electric Start

Automatic Transmission

Model No.

917.272068

J_ his product has a low emission engine which operates I

differently from previously built engines. Before you start the I

engine, read and understand this Owner's Manual.

CAUTION:

Read and follow all Safety

Rules and Instructions before

operating this equipment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, II 60179 U.S.A

Visit our Craftsman website:www.sears.com/craffsman

Warranty...............................................2

SafetyRules .........................................3

ProductSpecifications..........................6

AssemblyPre-Operation.......................8

Operation............................................11

Maintenance.......................................18

MaintenanceSchedule ...................... 18

Service and Adjustments .................... 22

Storage ............................................... 29

Troubleshooting ................................. 30

Repair Parts ........................................ 34

Sears Service ...................... Back Cover

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's

manual, Sears will repair or replace, free of charge, any parts found to be defective in

material or workmanship. Warranty service is available free of charge by returning your

Craftsman riding equipment to your nearest Sears Service Center. In-home warranty

service is available but a trip charge will apply. This warranty applies only while this

product is used in the United States.

This Warranty does not cover:

•Expendable items which become worn during normal use, such as blades, spark

plugs, air cleaners, belts and oil filters.

•Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage

caused by towing objects beyond the capability of the riding equipment, impacting

objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to,

electrical and mechanical damage caused by improper storage, failure to use the

proper grade and amount of engine oil, failure to keep the deck clear of flammable

debris, or the failure to maintain the equipment according to the instructions con-

tained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its

purchase date.

• Riding equipment used for commercial or rental purposes. A product is "used for

commercial purpose" if is used for any purpose other than single family household

dwellings or in usage where profit is made.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the

battery will not hold a charge, Sears will replace the battery at no charge. Warranty

service is available free of charge by returning your Craftsman riding equipment to

your nearest Sears Service Center. In-home warranty service is available but a trip

charge will apply. This warranty applies only while this product is in the United States.

TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME

WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME ®.

This Warranty gives you specific legal rights, and you may also have other rights which

may vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

IMPORTANT: This cutting machine is capable of amputating hands and feet and

throwing, objects. Failure to observe the following safety instructions could result in

senous injury or death.

Look for this symbol to point out

important safety precautions. It means

CAUTION!!! BECOMEALERT!fl YOUR

SAFETY IS INVOLVED.

CAUTION: In order to prevent

accidental starting when setting up,

transporting, adjusting or making repairs,

always disconnect spark plug wire and

place wire where it cannot contact spark

plug.

CAUTION: Do not coast down ahill

in neutral, you may lose control of the

tractor.

CAUTION: Tow only the attachments

that are recommended by and comply

with specifications of the manufacturer of

your tractor. Use common sense when

towing. Operate only at the lowest

possible speed when on a slope. Too

heavy of a load, while on a slope, is

dangerous. Tires can lose traction with

the ground and cause you to lose control

of your tractor.

_bWARNING: Engine exhaust, some of

its constituents, and certain vehicle

components contain or emit chemicals

known to the State of California to cause

cancer and birth defects or other repro-

ductive harm.

WARNING: Battery posts, terminals

and related accessories contain lead

and lead compounds, chemicals known

to the State of California to cause cancer

and birth defects or other reproductive

harm. Wash hands after handling.

I. GENERAL OPERATION

•Read, understand, and follow all

instructions in the manual and on the

machine before starting.

•Only allow responsible adults, who are

familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrown by the blade.

• Be sure the area is clear of other people

before mowing. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely

necessary. Always look down and

behind before and while backing.

•Be aware of the mower discharge

direction and do not point it at anyone.

Do not operate the mower without either

the entire grass catcher or the guard in

place.

•Slow down before turning.

•Never leave a running machine

unattended. Always turn off blades, set

parking brake, stop engine, and remove

keys before dismounting.

•Turn off blades when not mowing.

•Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while under

the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing roadways.

• Use extra care when loading or unload-

ing the machine into a trailer or truck.

• Data indicates that operators, age 60

years and above, are involved in a large

percentage of riding mower-related

injuries. These operators should

evaluate their ability to operate the riding

mower safely enough to protect them-

selves and others from serious injury.

• Keep machine free of grass, leaves or

other debris build-up which can touch

hot exhaust /engine parts and bum. Do

not allow the mower deck to plow leaves

or other debris which can cause build-

up to occur. Clean any oil or fuel

spillage before operating or storing the

machine. Allow machine to cool before

storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-

control and tipover accidents, which can re-

sult in severe injury or death. All slopes

require extra caution. If you cannot back up

the slope or if you feel uneasy on it, do not

mow it.

DO:

•Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommenda-

tions for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

•Keep all movement on the slopes slow

and gradual. Do not make sudden

changes in speed or direction.

• Avoid starting or stopping on a slope, if

tires lose traction, disengage the blades

and proceed slowly straight down the

slope.

DO NOT:

•Do not turn on slopes unless necessary,

and then, tum slowly and gradually

downhill, if possible.

•Do not mow near drop-offs, ditches, or

embankments. The mower could

suddenly turn over if a wheel is over the

edge of a cliff or ditch, or if an edge

caves in.

•Do not mow on wet grass. Reduced

traction could cause sliding.

•Do not try to stabilize the machine by

putting your foot on the ground.

•Do not use grass catcher on steep

slopes.

III. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the

machine and the mowing activity. Never

assume that children will remain where

you last saw them.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

• Never carry children. They may fall off

and be seriously injured or interfere

with safe machine operation.

• Never allow children to operate the

machine.

•Use extra care when approaching blind

corners, shrubs, trees, or other objects

that may obscure vision.

IV. SERVICE

•Use extra care in handling gasoline

and other fuels. They are flammable

and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel

with the engine running. Allow

engine to cool before refueling. Do

not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel

container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade

attachment bolts, tight and keep

equipment in good condition.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before

storing.

• Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restarting.

• Never make adjustments or repairs

with the engine running.

• Grass catcher components are subject

to wear, damage, and deterioration,

which could expose moving parts or

allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Check brake operation frequently.

Adjust and service as required.

• Be sure the area is clear of other

people before mowing. Stop machine if

anyone enters the area.

• Never carry passengers or children

even with the blades off.

• Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

• Never carry children. They may fall off

and be seriously injured or interfere

with safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

• Mow up and down slopes (15 ° Max),

not across.

•Remove obstacles such as rocks, tree

limbs, etc.

•Watch for holes, ruts, or bumps.

Uneven terrain could overturn the

machine. Tall grass can hide obstacles.

•Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

•Avoid starting or stopping on a slope. If

tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

•If machine stops while going uphill,

disengage blades, shift into reverse

and back down slowly.

•Do not turn on slopes unless neces-

sary, and then, turn slowly and gradu-

ally downhill, if possible.

PRODUCT SPECIFICATIONS

Gasoline 1.25 Gallons

Capacity Unleaded

and Type: Regular

OiIType SAE 10W30 (Above

32°F)

(API-SF-SJ): SAE 5W-30

(Below 32°F)

Oil Capacity: 4.5 Pints

Spark Plug: Champion RC12YC

(GAP: .030")

Ground Speed Forward: 5.5

(MPH): Reverse: 2.4

Tire Pressure: Front: 14 PSI

Rear: 12 PSI

Charging

System: 15 Amps @ 3600 RPM

Battery: Amp/Hr: 28

Min. CCA: 230

Case Size: U1R

Blade Bolt 27-35 Ft. Lbs.

Torque:

CONGRATULATIONS on your purchase

of a new tractor. It has been designed,

engineered and manufactured to give

you the best possible dependability and

performance.

Should you experience any problem you

cannot easily remedy, please contact a

Sears or other qualified service center.

We have competent, well-trained techni-

cians and the proper tools to service or

repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble

and maintain your tractor properly.

Always observe the "SAFETY RULES".

REPAIR AGREEMENT

A Repair Agreement is available on this

product. Contact your nearest Sears

store for details.

CUSTOMER RESPONSIBILITIES

•Read and observe the safety rules.

•Follow a regular schedule in maintain-

ing, caring for and using your tractor.

•Follow the instructions under "Mainte-

nance" and "Storage" sections of this

owner's manual.

,_WARNING: This tractor is equipped

with an intemal combustion engine and

should not be used on or near any

unimproved forest-covered, brush-

covered or grass-covered land unless the

engine's exhaust system is equipped with

a spark arrester meeting applicable local

or state laws (if any). If a spark arrester is

used, it should be maintained in effective

working order by the operator.

In the state of California the above is

required by law (Section 4442 of the

California Public Resources Code).

Other states may have similar laws.

Federal laws apply on federal lands. A

spark arrester for the muffler is available

through your nearest Sears service

center (See REPAIR PARTS section of

this manual).

Steering

Wheel Insert

1) Hex Bolt

3/8-16 x 1

Steering

Boot

Steering Wheel

1) Lockwasher 3/8

(1) Locknut

5/16-18

,_ Steering

Wheel Adapter

(1) Large Flat Washer

(1) Hex Bolt

5/16-18 x 1-1/4

Steering

Extension

Shaft

(1) Washer

17/32 x 1-3/16 x12

Gauge

_(1) Knob

Slope Sheet

For Future Use

Keys

Video Cassette

Your new tractor has been assembled at the factory with the exception of those parts

left unassembled for shipping purposes. To ensure safe and proper operation of your

tractor all parts and hardware you assemble must be tightened securely. Use the

correct tools as necessary to insure proper tightness. Review the video cassette before

you begin.

TOOLS REQUIRED FOR

ASSEMBLY

Asocket wrench set will make assembly

easier. Standard wrench sizes you need

are listed below.

(1) 9/16"wrench (1) Pliers

(2) 1/2" wrench (1) Utility knife

(1) Tire pressure gauge

When right or left hand is mentioned in

this manual, it means, from your point of

view, when you are in the operating

position (seated behind the steering

wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

1. Remove all accessible loose parts

and parts boxes from carton.

2. Cut, from top to bottom, along lines

on all four corners of carton, and lay

panels flat.

3. Check for any additional loose parts

or cartons and remove.

BEFORE REMOVING TRACTOR

FROM SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

1. Slide extension shaft onto lower

steering shaft. Align mounting holes

in extension and lower shafts and

install 5/16 hex bolt and Iocknut.

Tighten securely.

IMPORTANT: Tighten bolt and nut

securely to 18-22 ft. Ibs torque.

2. Place tabs of steering boot over tab

slots in dash and push down to

secure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so

they are pointing straight forward.

4. Remove steering wheel adapter from

steering wheel and slide adapter

onto steering shaft extension.

5. Position steering wheel so cross bars

are horizontal (left to right) and slide

inside boot and onto adapter.

6. Assemble large flat washer, 3/8 lock

washer, 3/8 hex bolt and tighten

securely.

7. Snap steering wheel insert into center

of steering wheel.

8. Remove protective materials from

tractor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires

where tractor is to roll off skid.

Insert

Hex Bolt

3/8 Lock Washer

_Large Flat

WasherBoot

Steering Wheel .Tabs

.i_tension Shaft

5/16 Locknut / -'_'-_ _5/t6 Hex Bolt

Lower L

• I

Steennn / "':. ' _" ."/_._

Shaft _ "'- _Tab

"'- ''Slots

CHECK BATTERY

1. Lift seat pan to raised position.

NOTE: If this battery is put into service

after month and year indicated on label

(label located between terminals) charge

battery for minimum of one hour at 6-10

amps, (See "BATTERY" in Maintenance

section of this manual for charging

instructions)•

Seat

Label

_rminal

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

1. Remove adjustment knob and flat

washer securing seat to cardboard

packing and set aside for assembly of

seat to tractor.

2. Pivot seat upward and remove from

the cardboard packing. Remove the

cardboard packing and discard.

3. Place seat on seat pan so head of

shoulder bolt is positioned over large

slotted hole in pan.

4. Push down on seat to engage

shoulder bolt in slot and pull seat

towards rear of tractor.

5. Pivot seat and pan forward and

assemble adjustment knob and flat

washer loosely. Do not tighten.

6. Lower seat into operating position and

sit in seat.

7. Slide seat until a comfortable position

is reached which allows you to press

clutch/brake pedal all the way down.

8. Get off seat without moving its

adjusted position.

9. Raise seat and tighten adjustment

knob securely.

Seat

Seat Pan -.

Shoulder

Bolt

Flat Washer

Adjl

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate

instruction below to remove the tractor

from the skid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Press lift lever plunger and raise

attachment lift lever to its highest

position.

2. Release parking brake by depressing

clutch/brake pedal.

3. Place freewheel control in "transmis-

sion disengaged" position (See "TO

TRANSPORT" in the Operation

section of this manual).

4. Roll tractor forward off skid.

5. Remove banding holding deflector

shield up against tractor.

TO DRIVE TRACTOR OFF SKID (See

Operation section for location and

function of controls)

WARNING: Before starting, read,

understand and follow all instructions in

the Operation section of this manual. Be

sure tractor is in a well-ventilated area. Be

sure the area in front of tractor is clear of

other people and objects.

1. Be sure all the above assembly steps

have been completed.

2. Check engine oil level and fill fuel

tank with gasoline.

3. Place freewheel control in "transmis-

sion engaged" position. (See "TO

TRANSPORT" in the Operation

section of this manual).

4. Sit on seat in operating position,

depress clutch/brake pedal and set

the parking brake.

5. Place motion control lever in neutral

(N) position.

6. Press lift lever plunger and raise

attachment lift lever to its highest

position.

7. Start the engine. After engine has

started, move throttle control to idle

position.

8. Release parking brake.

9. Slowly move the motion control lever

forward and slowly drive tractor off

skid.

10.Apply brake to stop tractor, set parking

brake and place motion control lever

in neutral position.

11 .Turn ignition key to "STOP" position.

Continue with the instructions that follow.

INSTALL MULCHER PLATE

(If previously removed)

1. Raise and hold deflector shield in

upright position.

2. Place front of mulcher plate over front

of mower deck opening and slide into

place, as shown.

3. Hook front latch into hole on front of

mower deck.

4. Hook rear latch into hole on back of

mower deck.

Deflector

Shield

Mulcher

Plate

Latch

Hooks

ACAUTION: Do not remove deflector

shield from mower. Raise and hold shield

when attaching mulcher plate and allow it

to rest on plate while in operation.

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in

asafe place. Your mower is now ready for

discharging or installation of optional

grass catcher accessory.

NOTE: It is not necessary to change

blades. The mulching blades are

designed for discharging and bagging

also.

CHECK TIRE PRESSURE

The tires on your tractor were ovednflated

at the factory for shipping purposes.

Correct tire pressure is important for best

cutting performance.

•Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" section

of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this

manual.

CHECK FOR PROPER POSITION OF

ALL BELTS

See the figures that are shown for

replacing motion and mower blade drive

belts in the Service and Adjustments

section of this manual. Verify that the

belts are routed correctly. 10

CHECK BRAKE SYSTEM

After you learn how to operate your

tractor, check to see that the brake is

properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments

section of this manual.

el CHECKLIST

Before you operate your new tractor, we

wish to assure that you receive the best

performance and satisfaction from this

quality product.

Please review the following checklist:

,/ All assembly instructions have been

completed.

•/ No remaining loose parts in carton.

,I Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

,/Seat is adjusted comfortably and

tightened securely.

,/All tires are properly inflated. (For

shipping purposes, the tires were

overinflated at the factory).

,/Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

v" Check wiring. See that all connections

are still secure and wires are properly

clamped.

4Before driving tractor, be sure freewheel

control is in "transmission engaged"

position (see "TO TRANSPORT" in the

Operation section of this manual).

While learning how to use your tractor, pay

extra attention to the following important

items:

•/Engine oil is at proper level.

,/Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/Become familiar with all controls - their

location and function. Operate them

before you start the engine.

,/Be sure brake system is in safe operat-

ing condition.

,/It is important to purge the transmission

before operating your tractor for the first

time. Follow proper starting and trans-

mission purging instructions (See "TO

START ENGINE" and "PURGE TRANS-

MISSION" in the Operation section of this

manual).

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

BATTERY CAUTION OR REVERSE FORWARD

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON

i Ixl

FUEL CHOKE MOWER HEIGHT PARKING BRAKE

LOCKED

FAST SLOW

Ol L

OV,%_MPI

UNLOCKED MOWER LIFT

R N H L

ATrACHMENT REVERSE NEUTRAL HIGH LOW

CLUTCH ENGAGED

®DI

PARKING BRAKE

ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL

(Automatic Models only)

KNOWYOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Attachment

Clutch

Lever

Ammeter

3-hrottle/Choke

Control

Light Switch

Ignition Switch Position

Lift

J Lever

Plunger

Attachment

Lift Lever

Clutch/Brake

Pedal

Height

Indicator

Freewheel

Control Parking Brake Lever

Motion Control

Lever

Our tractors conform to the safety standards of the

American National Standards Institute.

AMMETER - Indicates charging (+) or

discharging (-) of battery.

ATTACHMENT CLUTCH LEVER - Used

to engage the mower blades, or other

attachments mounted to your tractor.

ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck

or other attachments mounted to your

tractor.

CLUTCH/BRAKE PEDAL - Used for

declutching and braking the tractor and

starting the engine.

MOTION CONTROL LEVER - Selects the

speed and direction of tractor.

IGNITION SWITCH - Used for starting and

stopping the engine.

LIFT LEVER PLUNGER -Used to release

attachment lift lever when changing its

position.

LIGHT SWITCH POSITION - Turns the

headlights on and off.

PARKING BRAKE LEVER - Locks clutch/

brake pedal into the brake position.

THROTTLE/CHOKE CONTROL - Used

for starting and controlling engine speed.

FREEWHEEL CONTROL -

Disengagages transmission for pushing

The operation of any tractor can result in foreign objects thrown into the J

eyes, which can result in severe eye damage. Always wear safety J

glasses or eye shields while operating your tractor or performing any J

adjustments or repairs. We recommend standard safety glasses or a I

wide vision safety mask worn over spectacles. J

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine

is running, any attempt by the operator to

leave the seat without first setting the

parking brake will shut off the engine.

1. Depress clutch/brake pedal all the

way down and hold.

2. Pull parking brake lever up and

release pressure from clutch/brake

pedal. Pedal should remain in brake

position. Make sure parking brake will

hold tractor secure.

Attachment Clutch Lever =Engaged" Position

_ Ignition Key

__/ _isengaged"

Throttle/_ _7_//Position

Choke "__t :\ _\\__ ..

Contr_ _.\:, _\\_ Parking

Clutch/ __, "'.--_--'--'_:_)_--_/ "Eneaaed

Brake Peda Pos_io_

_ _-..,L..--/ Motion Control

/_ _'Biiake""._ Lever

"Disengaged" Position

Position

STOPPING

MOWER BLADES -

•To stop mower blades, move attach-

ment clutch lever to "DISENGAGED"

position.

GROUND DRIVE -

• To stop ground drive, depress clutch/

brake pedal all the way down.

• Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever

does not return to neutral (N) position

when the clutch/brake pedal is de-

pressed.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to

slow position and allowing engine to idle

before stopping may cause engine to

"backfire".

• Turn ignition key to "STOP" position

and remove key. Always remove key

when leaving tractor to prevent

unauthorized use.

• Never use choke to stop engine. 13

IMPORTANT: Leaving the ignition switch

in any position other than "STOP" will

cause the battery to discharge and go

dead.

NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may

cause "browning" of grass. To eliminate

this possibility, always stop engine when

stopping tractor on grass areas.

ACAUTION: Always stop tractor

completely, as described above, before

leaving the operator's position.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.

•Operating engine at less than full

throttle reduces the battery charging

rate.

•Full throttle offers the best bagging and

mower performance.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is

controlled by the motion control lever.

1. Start tractor with motion control lever in

neutral (N) position.

2. Release parking brake.

3. Slowly move motion control lever to

desired position.

TO ADJUST MOWER cu'rrlNG HEIGHT

The position of the attachment lift lever

determines the cutting height.

•Grasp lift lever.

•Press plunger with thumb and move

lever to desired position.

The cutting height range is approxi-

mately 1-1/2 to 4". The heights are

measured from the ground to the blade

tip with the engine not running. These

heights are approximate and may vary

depending upon soil conditions, height of

grass and types of grass being mowed.

•The average lawn should be cut to

approximately 2-1/2 inches during the

cool season and to over 3 inches

during hot months. For healthier and

better looking lawns, mow often and

after moderate growth.

•For best cutting performance, grass

over 6 inches in height should be

mowed twice. Make the first cut

relatively high; the second to desired

height.

TOADJUSTGAUGEWHEELS

Gaugewheels are properlyadjusted

whenthey areslightlyoff the ground

whenmoweris at the desiredcutting

heightin operatingposition.Gauge

wheelsthen keepthe deckin proper

positionto help preventscalpingin most

terrainconditions.

NOTE:Adjustgaugewheelswithtractor

ona flat levelsurface.

1. Adjustmowerto desiredcuttingheight

(See "TO ADJUST MOWER CUTTING

HEIGHT" in this section of manual).

2. With mower in desired height of cut

position, gauge wheels should be

assembled so they are slightly off the

ground. Install gauge wheel in

appropriate hole with shoulder bolt, 3/

8 washer, and 3/8-16 Iocknut and

tighten securely.

3. Repeat for opposite side, installing

gauge wheel in same adjustment

hole.

Gauge

Wheel

Mountinc

Locknut _houlder

3/8 JBolt

Gauge Wheel

TO OPERATE MOWER

Your tractor is equipped with an operator

presence sensing switch. Any attempt by

the operator to leave the seat with the

engine running and the attachment clutch

engaged will shut off the engine.

1. Select desired height of cut.

2. Start mower blades by engaging

attachment clutch control.

TO STOP MOWER BLADES -

disengage attachment clutch control.

_,CAUTION: Do not operate the mower

without either the entire grass catcher, on

mowers so equipped, or the deflector

shield in place.

.=nt Attachemnt

Clutch Lever

"Engaged" High

Position Position

TO OPERATE ON HILLS

LHLCAUTION: Do not drive up. or down

hills with slopes greater than 15 ° ano ao

not drive across any slope. Use the slope

guide at the back of this manual.

•Choose the slowest speed before

starting up or down hills.

• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttle

control lever to slower position.

• If stopping is absolutely necessary,

push clutch/brake pedal quickly to

brake position and engage parking

brake.

• Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever

does not retum to neutral (N) position

when the clutch/brake pedal is de-

pressed.

•To restart movement, slowly release

parking brake and clutch/brake pedal.

• Slowly move motion control lever to

slowest setting.

• Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be

sure to disengage transmission by

placing freewheel control in freewheeling

position. Freewheel control is located at

the rear drawbar of tractor.

1, Raise attachment lift to highest

position with attachment lift control.

2. Pull freewheel control out and down

into the slot and release so it is held in

the disengaged position.

• Do not push or tow tractor at more than

two (2) MPH.

•To re-engage transmission, reverse

above procedure.

Transmission Engaged

Position

Deflector

Transmission Disengaged

NOTE:Toprotect hood from damage

when transporting your tractor on a truck

or a trailer, be sure hood is closed and

secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord,

etc.).

TOWING CARTS AND OTHER ATTACH-

MENTS

Tow only the attachments that are

recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Too heavy of a load, while on a slope, is

dangerous. Tires can lose traction with the

ground and cause you to lose control of

your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been

shipped, from the factory, already filled

with summer weight oil.

1. Check engine oil with tractor on level

ground.

2. Remove oil fill cap/dipstick and wipe

clean, reinsert the dipstick and screw

cap tight, wait for a few seconds,

remove and read oil level. If neces-

sary, add oil until "FULL" mark on

dipstick is reached. Do not overfill.

•For cold weather operation you should

change oil for easier starting ((See the

oil viscosity chart in the Maintenance

section of this manual).

•To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of tank filler

neck. Do not overfill. Use fresh, clean,

regular unleaded gasoline with a

minimum of 87 octane. (Use of leaded

gasoline will increase carbon and lead

oxide deposits and reduce valve life).

Do not mix oil with gasoline. Purchase

fuel in quantities that can be used

within 30 days to assure fuel freshness.

_:_CAUTION: Wipe off any spilled oil or

fuel. Do not store, spill or use gasoline

near an open flame.

IMPORTANT: When operating in tem-

peratures below 32°F(0°C), use fresh,

clean winter grade gasoline to help

insure good cold weather starting.

ACAUTION: Alcohol blended fuels

(called gasohol or using ethanol or

methanol) can attract moisture which

leads to separation and formation of

acids during storage. Acidic gas can

damage the fuel system of an engine

while in storage.

To avoid engine problems, the fuel

system should be emptied before storage

of 30 days or longer. Drain the gas tank,

start the engine and let it run until the fuel

lines and carburetor are empty. Use fresh

fuel next season. See Storage Instruc-

tions for additional information.

Never use engine or carburetor cleaner

products in the fuel tank or permanent

damage may occur.

TO START ENGINE

When starting the engine for the first time

or if the engine has run out of fuel, it will

take extra cranking time to move fuel from

the tank to the engine.

1. Be sure freewheel control is in the

transmission engaged position.

2. Sit on seat in operating position,

depress clutch/brake pedal and set

parking brake.

3. Place motion control lever in neutral

(N) position.

4. Move attachment clutch to disen-

gaged position.

5. Move throttle control to choke position.

NOTE: Before starting, read the warm

and cold starting procedures below.

6. Insert key into ignition and turn key

clockwise to start position and release

key as soon as engine starts. Do not

run starter continuously for more than

fifteen seconds per minute. If the

engine does not start after several

attempts, move throttle control to fast

position, wait a few minutes and try

again. If engine still does not start,

move the throttle control back to the

choke position and retry.

WARM WEATHER STARTING (50 °F and

above)

7. When engine starts, move the throttle

control to the fast position.

• The attachments and ground drive can

now be used. If the engine does not

accept the load, restart the engine and

allow it to warm up for one minute

using the choke as described above.

COLD WEATHER STARTING ( 50 °F and

below)

7. When engine starts, allow engine to

run with the throttle control in the

choke position until the engine runs

roughly, then move throttle control to

fast position. This may require an

engine warm-up period from several

seconds to several minutes, depend-

ing on the temperature.

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather,

the transmission should be warmed up as

follows:

1. Be sure the tractor is on level ground.

2. Place the motion control lever in

neutral. Release the parking brake

and let the clutch/brake slowly return

to operating position.

3. Allow one minute for transmission to

warm up. This can be done during

the engine warm up period.

•The attachments can also be used

during the engine warm-up period after

the transmission has been warmed up.

NOTE: If at a high altitude (above 3000

feet) or in cold temperatures (below 32 F)

the carburetor fuel mixture may need to

be adjusted for best engine performance.

(See "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this

manual.)

PURGE TRANSMISSION

frAeCAUTION: Never engage or disengage

ewneel lever wnile the engine is

running.

To ensure proper operation and perfor-

mance, it is recommended that the

transmission be purged before operating

tractor for the first time. This procedure will

remove any trapped air inside the trans-

mission which may have developed during

shipping of your tractor.

IMPORTANT: Should your transmission

require removal for service or replacement,

it should be purged after reinstallation

before operating the tractor.

1. Place tractor safely on level surface

with engine off and parking brake set.

2. Disengage transmission by placing

freewheel control in "transmission

disengaged" position (See "TO

TRANSPORT" in this section of

manual).

3. Sitting in the tractor seat, start engine.

After the engine is running, move

throttle control to slow position. With

motion control lever in neutral (N)

position, slowly disengage clutch/

brake pedal.

4. Move motion control lever to full

forward position and hold for five (5)

seconds. Move lever to full reverse

position and hold for five (5) seconds.

Repeat this procedure three (3) times.

NOTE: During this step there will be no

movement of drive wheels. The air is

being removed from hydraulic drive

system.

5. Move motion control lever to neutral

(N) position. Shutoff engine and set

parking brake.

6. Engage transmission by placing

freewheel control in "transmission

engaged" position (See "TO TRANS-

PORT' in this section of manual).

7. Sitting in the tractor seat, start

engine. After the engine is running,

move throttle control to half (1/2)

speed. With motion control lever in

neutral (N) position, slowly disen-

gage clutch/brake pedal.

8. Slowly move motion control lever

forward, after the tractor moves

approximately five (5) feet, slowly

move motion control lever to reverse

position. After the tractor moves

approximately five (5) feet return the

motion control lever to the neutral (N)

position. Repeat this procedure with

the motion control lever three (3)

times.

Your transmission is now purged and

ready for normal operation.

MOWING TIPS

• Mower should be properly leveled for

best mowing performance. See 9"0

LEVEL MOWER HOUSING" in the

Service and Adjustments section of

this manual.

•The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged

onto the area that has already been

cut. Have the cut area to the right of

the tractor. This will result in a more

even distribution of clippings and more

uniform cutting.

•When mowing large areas, start by

turning to the right so that clippings will

discharge away from shrubs, fences,

driveways, etc. After one or two

rounds, mow in the opposite direction

making left hand turns until finished.

•If grass is extremely tall, it should be

mowed twice to reduce load and

possible fire hazard from dried clip-

pings. Make first cut relatively high; the

second to the desired height.

•Do not mow grass when it is wet. Wet

grass will plug mower and leave

undesirable clumps. Allow grass to dry

before mowing.

•Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of

material. Regulate ground speed by

selecting a low enough gear to give the

mower cutting performance as well as

the quality of cut desired.

•When operating attachments, select a

ground speed that will suit the terrain

and give best performance of the

attachment being used.

MULCHING MOWING TIPS

IMPORTANT: For best performance,

keep mower housing free of built-up

grass and trash. Clean after each use.

•The special mulching blade will recut

the grass clippings many times and

reduce them in size so that as they fall

onto the lawn they will disperse into the

grass and not be noticed. Also, the

mulched grass will biodegrade quickly

to provide nutrients for the lawn.

Always mulch with your highest engine

(blade) speed as this will provide the

best recutting action of the blades.

•Avoid cutting your lawn when it is wet.

Wet grass tends to form clumps and

interferes with the mulching action.

The best time to mow your lawn is the

early afternoon. At this time the grass

has dried and the newly cut area will

not be exposed to the direct sun.

•For best results, adjust the mower

cutting height so that the mower cuts off

only the top one-third of the grass

blades. For extremely heavy grass,

reduce your width of cut on each pass

and mow slowly.

• Certain types of grass and grass

conditions may require that an area be

mulched a second time to completely

hide the clippings. When doing a

second cut, mow across or perpendicu-

lar to the first cut path.

• Change your cutting pattern from week

to week. Mow north to south one week

then change to east to west the next

week. This will help prevent matting

and graining of the lawn.

MAINTENANCE SCHEDULE ___ ,/._n_ 'I

FILL,.OATES

AS YOU COMPLETE _. tJ._t-tq: _'_ _ _J

REOO 'RBERV,OE/ / ZERV'OE O' ES

Check Brake Operation

Check 33re Pressure _

Check Operator Presence and

TInterlock Systems I1_

RCheCk for Loose Fasteners V' V'5

A Shaq_en/Replace Mower Blades

TLubrication Chart V'

0 Check Battery Level

R Clean Battery and Terminals Vm

Check Transaxls Cooling If

Check V-Belts If

Check Engine Oil Level _ If

Change Engine Oil (with oil filter) I_ If

E ChangeEngine Oil (without oil filter) I_1.2 I_

N Clean Air Filter 1_2

G Clean Air Screen 11_2

NI Muffler/Spark II_

Inspect Attester

EReplace Oil Filter (If equipped) I_1.:

Clean Engine Cooling Fins V' :

Replace Spark Plug V' If

Replace Air Filter Paper Cartridge I/'_

Replace Fuel Filter

1 - Change more often when openating urger a heavy load or

_n high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions,

3- Replace blades mo_'e often when mowing in sandy SOil*

4 - Not required it equipped with maintenance-free battery.

5-Tighten front axle pivot bolt to 35 ft,-Ibs, maximum.

eo not overtlghten.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not

cover items that have been subjected to

operator abuse or negligence. To receive

full value from the warranty, operator must

maintain tractor as instructed in this

manual.

Some adjustments will need to be made

periodically to properly maintain your

tractor.

All adjustments in the Service and

Adjustments section of this manual should

be checked at least once each season.

•Once a year you should replace the

spark plug, clean or replace air filter,

and check blades and belts for wear. A

new spark plug and clean air filter

assure proper air-fuel mixture and help

your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

interlock systems for proper opera-

tion.

5. Check for loose fasteners.

LUBRICATION CHART

_)SZerk "-':

_ Zerk

Bearing

Zerk

_)Engine'

i i

(_ General Purpose Grease

.Front Wheel

ng Zerk

_) REFER TO Maintenance "ENGINE" SECTION

IMPORTANT: Do not oil or grease the

pivot points which have special nylon

bearings. Viscous lubricants will attract

dust and dirt that will shorten the life of

the self-lubricating bearings. If you feel

they must be lubricated, use only a dry,

powdered graphite type lubricant

sparingly.

TRACTOR

Always observe safety rules when

performing any maintenance.

BRAKE OPERATION

If tractor requires more than six (6) feet

stopping distance at high speed in

highest gear, then brake must be ad-

justed. (See "-IO ADJUST BRAKE" in the

Service and Adjustments section of this

manual).

TIRES

• Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS"

section of this manual).

•Keep tires free of gasoline, oil, or insect

control chemicals which can harm

rubber.

•Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock

systems are working properly. If your

tractor does not function as described,

repair the problem immediately.

•The engine should not start unless the

brake pedal is fully depressed and

attachement clutch control is in the

disengaged position.

• When the engine is running, any

attempt by the operator to leave the

seat without first setting the parking

brake should shut off the engine.

•When the engine is running and the

attachment clutch is engaged, any

attempt by the operator to leave the

seat should shut off the engine.

• The attachment clutch should never

operate unless the operator is in the

seat.

BLADE CARE

For best results mower blades must be

kept sharp. Replace bent or damaged

blades.

BLADE REMOVAL

1. Raise mower to highest position to

allow access to blades.

2. Remove hex bolt, lock washer and flat

washer securing blade.

3. Install new or resharpened blade with

trailing edge up towards deck as

shown.

IMPORTANT: To ensure proper assembly,

center hole in blade must align with star

on mandrel assembly.

4. Reassemble hex bolt, lock washer

and flat washer in exact order as

shown.

5. Tighten bolt securely (27-35 Ft. Lbs.

torque).

IMPORTANT: Blade bolt is grade 8 heat

treated.

TO SHARPEN BLADE

NOTE: We do not recommend sharpen-

ing blade - but if you do, be sure the

Blade Center

Edge Up i

Mandrel

_l-_ex Bolt (Grade)'

*A Grade 8 heat treated bolt can be identified

by six lines on the bolt head.

blade is balanced.

Care should be taken to keep the blade

balanced. An unbalanced blade will

cause excessive vibration and eventual

damage to mower and engine.

• The blade can be sharpened with a file

or on a grinding wheel. Do not attempt

to sharpen while on the mower.

• To check blade balance, you will need

a 5/8" diameter steel bolt, pin, or a cone

balancer. (When using a cone bal-

ancer, follow the instructions supplied

with balancer.)

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may

appear to be centered, but are not.

• Slide blade on to an unthreaded

portion of the steel bolt or pin and hold

the bolt or pin parallel with the ground.

If blade is balanced, it should remain in

a horizontal position. If either end of

the blade moves downward, sharpen

the heavy end until the blade is

balanced.

Blade

5/8" Bolt or

Center

BATTERY

Your tractor has a battery charging system

which is sufficient for normal use. How-

ever, periodic charging of the battery with

an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on

your tractor is maintenance free. Do not

attempt to open or remove caps or covers.

Adding or checking level of electrolyte is

not necessary.

TO CLEAN BA-I-FERYAND TERMINALS

Corrosion and dirt on the battery and

terminals can cause the battery to =leak"

power.

1. Open battery box door.

2. Disconnect BLACK battery cable first

then RED battery cable and remove

battery from tractor.

3. Rinse the battery with plain water and

dry.

4. Clean terminals and battery cable ends

with wire brush until bright.

5. Coat terminals with grease or petro-

leum jelly.

6. Reinstall battery (See "REPLACING

BA'I-rERY" in the Service and Adjust-

ments section of this manual).

TRANSAXLE COOLING

The transmission fan and cooling fins

should be kept clean to assure proper

cooling.

Do not attempt to clean fan or transmission

while engine is running or while the

transmission is hot. To prevent possible

damage to seals, do not use high pressure

water or steam to clean transaxle.

•Inspect cooling fan to be sure fan blades

are intact and clean.

• Inspect cooling fins for dirt, grass

clippings and other materials. To

prevent damage to seals, do not use

compressed air or high pressure sprayer

to clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory

and fluid maintenance is not required for

the life of the transaxle. Should the

transaxle ever leak or require servicing,

contact a Sears or other qualified service

center.

V-BELTS

Check V-belts for deterioration and wear

after 100 hours of operation and replace if

necessary. The belts are not adjustable.

Replace belts if they begin to slip from

wear.

ENGINE

LUBRICATION

Only use high quality detergent oil rated

with API service classification SF-SJ.

Select the oil's SAE viscosity grade

according to your expected operating

temperature.

0 3o 32 4o

_0 "20 -10 0 10 20 30 40

TEMPERATURE RANGE AN3"ICIPATED BEFORE NEXT OIL CHANGE

Change the oil after every 50 hours of

operation or at least once a year if the

tractor is not used for 50 hours in one

year.

Check the crankcase oil level before

starting the engine and after each eight

(8) hours of operation.

TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API

service classification SF-SJ.

•Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine

when changing oil.

2. Remove yellow cap from end of drain

valve and install the drain tube onto

the fitting.

Oil Drain Valve

C'°dSed__ 1

DrainTube

3. Unlock drain valve by pushing inward

slightly and turning counterclockwise,

4. To open, pull out on the drain valve.

5. After oil has drained completely, close

and lock the drain valve by pushing

inward and turning clockwise until the

pin is in the locked position as shown.

6. Remove the drain tube and replace

the cap onto the end of the drain

valve.

7. Refill engine with oil through oil fill

dipstick tube. Pour slowly. Do not

overfill. For approximate capacity see

"PRODUCT SPECIFICATIONS"

section of this manual.

8. Use gauge on oil fill cap/dipstick for

checking level. Insert dipstick into the

tube and rest the oil fill cap on the

tube. Do not thread the cap onto the

tube when taking reading. Keep oil

at "FULL" line on dipstick. Tighten cap

onto the tube securely when finished.

ENGINE OIL FILTER

Replace the engine oil filter every season

or every other oil change if the tractor is

used more than 100 hours in one year.

AIR FILTER

Your engine will not run properly using a

dirty air filter. Clean the foam pre-cleaner

after every 25 hours of operation or every

season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first.

Service air cteaner more often under

dusty conditions.

1. Remove knob and cover.

2. Remove wing nut and air cleaner from

base.

TO SERVICE PRE-CLEANER

3. Slide foam pre-cleaner off cartridge.

4. Wash it in liquid detergent and water.

5. Squeeze it dry in a clean cloth. Allow

it to dry.

6. Saturate it in engine oil. Wrap it in

clean, absorbent cloth and squeeze to

remove excess oil.

TO SERVICE CARTRIDGE

1. Replace a dirty, bent, or damaged

cartridge.

NOTE: Do not wash the paper cartridge

or use pressurized air, as this will

damage the cartridge.

2. Reinstall the pre-cleaner (cleaned

and oiled) over the paper cartridge.

3. Reassemble air cleaner, wing nut,

cover and tighten knob securely.

Air Cleaner Cover

Cover Nut

Foam

Pre- Rubber

Cleaner _rommet

CLEAN AIR SCREEN

Air screen must be kept free of dirt and

chaff to prevent engine damage from

overheating. Clean with a wire brush or

compressed air to remove dirt and

stubborn dried gum fibers.

MUFFLER

Inspect and replace corroded muffler and

spark arrester (if equipped) as it could

create a fire hazard and/or damage.

SPARK PLUG(S)

Replace spark plug(s) at the beginning of

each mowing season or after every 100

hours of operation, whichever occurs first.

Spark plug type and gap setting are

shown in "PRODUCT SPECIFICATIONS"

section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once

each season. If fuel filter becomes

clogged, obstructing fuel flow to carbure-

tor, replacement is required.

1. With engine cool, remove filter and

plug fuel line sections.

2. Place new fuel filter in position in fuel

line with arrow pointing towards

carburetor.

3. Be sure there are no fuel line leaks

and clamps are propedy positioned.

4. Immediately wipe up any spilled

gasoline.

ClamP_Clamp

Fuel Filter

CLEANING

• Clean engine, battery, seat, finish, etc.

of all foreign matter.

•Keep finished surfaces and wheels free

of all gasoline, oil, etc.

•Protect painted surfaces with automo-

tive type wax.

We do not recommend using a garden

hose to clean your tractor unless the

electrical system, muffler, air filter and

carburetor are covered to keep water out.

Water in engine can result in a shortened

engine life.

Paper

Ca_ddge

A=rCleaner

Base

Air

Screen Dipstick 21

I,_ WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY

SERVICE OR ADJUSTMENTS:

1. Depress clutch/brake pedal fully and set parking brake.

2. Place motion control lever in neutral (N) position.

3. Place attachment clutch in "DISENGAGED" position.

4, Turn ignition key "OFF" and remove key.

5. Make sure the blades and all moving parts have completely stopped.

6. Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug.

TRACTOR

TO REMOVE MOWER

Mower will be easier to remove from the

right side of tractor.

1. Place attachment clutch in "DISEN-

GAGED" position.

2. Move attachment lift lever forward to

lower mower to its lowest position.

3. Roll belt off engine pulley.

4. Remove small retainer spring, and lift

clutch spring off pulley bolt.

5. Remove large retainer spring, slide

collar off and push housing guide out

of bracket.

6. Disconnect anti-sway bar from chassis

bracket by removing retainer spring.

7. Disconnect suspension arms from

rear deck brackets by removing

retainer springs.

8. Disconnect front links from deck by

removing retainer springs.

9. Raise lift lever to raise suspension

arms. Slide mower out from under

tractor.

Small Retainer

Spring _ Suspension

Clutch Arms

Spring

Retainer

Spring

IMPORTANT: If an attachment other than

the mower deck is to be mounted on the

tractor, remove the front links and hook

the clutch spring Into square hole in

frame.

TO INSTALL MOWER

1. Raise attachment lift lever to its

highest position.

2. Slide mower under tractor with

deflector shield to right side of tractor.

3. Lower lift lever to its lowest position.

4. Connect front links to mower deck and

secure with retainer springs.

5. Connect suspension arms to rear

deck brackets and secure with

retainer springs.

6. Connect anti-sway bar to chassis

bracket and secure with retainer

spring.

7. Push clutch cable housing guide into

bracket, slide collar onto guide and

secure with large retainer spring.

8. Install belt onto engine pulley.

-"+°_"+-"°'_""Square Hole

Pulley

Front Link

Anti-Sway

Collar

Housing

Guide

Large

Retainer

Spring Bracket

Retainer Springs

Both Sides)

Shield

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked

on level ground or driveway, Make sure

tires are properly inflated (See "PROD-

UCT SPECIFICATIONS" section of this

manual). If tires are over or

underinflated, you will not properly

adjust your mower.

SIDE-TO-SIDE ADJUSTMENT

•Raise mower to its highest position.

• At the midpoint of both sides of mower,

measure height from bottom edge of

mower to ground. Distance "A" on

both sides of mower should be the

same or within 1/4" of each other.

• If adjustment is necessary, make

adjustment on one side of mower only.

•To raise one side of mower, tighten lift

link adjustment nut on that side.

• To lower one side of mower, loosen lift

link adjustment nut on that side.

NOTE: Each full turn of adjustment nut

will change mower height about 1/8".

• Recheck measurements after adjust-

ing.

Bottom edge of Bottom edge of

mower to _ mower to

ground _ground

A_ _""_ Ground Line _"")" -_A

Lift Link _n

Arm

Adjustment Nut

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-to

side. If the following front-to-back

adjustment is necessary, be sure to

adjust both front links equally so mower

will stay level side-to-side.

To obtain the best cutting results, the

mower housing should be adjusted so

that the front is approximately 1/8" to 1/2"

lower than the rear when the mower is in

its highest position.

Check adjustment on right side of tractor.

Measure distance "D" directly in front

and behind the mandrel at bottom edge

of mower housing as shown.

• Before making any necessary adjust-

ments, check that both front links are

equal in length.

•If links are not equal in length, adjust

one link to same length as other link.

•To lower front of mower loosen nut "E"

on both front links an equal number of

turns.

•When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nuts "P

against trunnion on both front links.

•To raise front of mower, loosen nut "P

from trunnion on both front links.

Tighten nut "E" on both front links an

equal number of turns.

• When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nut "P

against trunnion on both front links.

• Recheck side-to-side adjustment.

Both Front Links Should be Equal in Length

"E"

Trunni

Front Links

TO REPLACE MOWER BLADE DRIVE

BELT

The mower blade drive belt may be

replaced without tools. Park the tractor on

level surface. Engage parking brake.

BELT REMOVAL-

1. Remove mower from tractor (See "TO

REMOVE MOWER" in this section of

manual).

2. Work belt off both mandrel pulleys and

idler pulleys.

3. Pull belt away from mower.

BELT INSTALLATION -

1. Work belt around both mandrel

pulleys and idler pulleys

2. Make sure belt is in all pulley grooves

and inside all belt guides.

3. Install mower (See "To Install Mower"

in this section of this manual).

Mandrel Idler

Pulley

TO ADJUST BRAKE

Your tractor is equipped with an adjust-

able brake system which is mounted on

the side of the transaxle.

If tractor requires more than six (6) feet

stopping distance at high speed in

highest gear on a level dry concrete or

paved surface, then brake must be

adjusted.

1. Depress clutch/brake pedal and

engage parking brake.

2. Measure distance between brake

operating arm and nut "A" on brake

rod.

3. If distance is other than 1-9/16", loosen

jam nut and turn nut "A" until distance

becomes 1-9/16". Retighten jam nut

against nut "A".

4. Road test tractor for proper stopping

distance as stated above. Readjust if

necessary. If stopping distance is still

greater than six (6) feet in highest

gear, further maintenance is neces-

sary. Contact a Sears or other

qualified service center.

With Parking Brake

ngaged"

Jam Nut

Arm

Do Not touch this nut. If further brake

adjustment is necessary contact a Sears or

other qualified service center.

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage

parking brake. For assistance, there is a

belt installation guide decal on bottom

side of left footrest.

BELT REMOVAL-

1. Remove mower (See 'qO REMOVE

MOWER" in this section of manual).

NOTE: Observe entire motion drive belt

and position of all belt guides and

keepers.

2. Remove belt from stationary idler and

clutching idler.

3. Remove belt downward from around

engine pulley.

4. Pull belt slack toward rear of tractor,

Carefully remove belt upwards from

transmission input pulley and over

cooling fan blades.

5. Remove belt from center span keeper

and pull belt away from tractor.

BELT INSTALLATION -

1. Carefully work new belt down around

transmission cooling fan and onto the

input pulley.

2. Slide belt into the center span keeper.

3. Pull belt toward front of tractor and roll

around the top groove of engine

pulley.

4. Install belt through stationary idler and

clutching idler.

5. Make sure belt is in all pulley grooves

and inside all belt guides and keep-

ers.

6. Install mower (See "TO INSTALL

MOWER" in this section of manual).

Clutching

Stationar

Center Span

Keeper

Transmission

Input Pulley

TRANSAXLE MOTION CONTROL

LEVER NEUTRAL ADJUSTMENT

The motion control lever has been preset

at the factory and adjustment should not

be necessary.

1. Loosen adjustment bolt in front of the

right rear wheel, and lightly tighten.

2. Start engine and move motion control

lever until tractor does not move

forward or backward.

3. Hold motion control lever in that

position and turn engine off.

4. While holding motion control lever in

place, loosen the adjustment bolt.

5. Move motion control lever to the

neutral (N) (lock gate) position.

6. Tighten adjustment bolt securely.

NOTE: If additional clearance is needed

to get to adjustment bolt, move mower

deck height to the lowest position.

After above adjustment is made, if the

tractor still creeps forward or backward

while motion control lever is in neutral

position, follow these steps:

1. Loosen the adjustment bolt.

2. Move the motion control lever 1/4 to

1/2 inch in the direction it is trying to

creep.

3. Tighten adjustment bolt securely.

4. Start engine and test.

5. If tractor still creeps, repeat above

steps until satisfied.

Motion Control Lever

"... . ....- " ....

Neutral

Lock Gate

Adjustment Bolt

TRANSMISSION REMOVAL/REPLACE-

MENT

Should your transmission require

removal for service or replacement, it

should be purged after reinstallation and

before operating the tractor. See "PURGE

TRANSMISSION" in the Operation

section of this manual.

TO ADJUST STEERING WHEEL ALIGN-

MENT

If steering wheel crossbars are not

horizontal (left to right) when wheels are

positioned straight forward, remove

steering wheel and reassemble with

crossbars horizontal. "nghten securely.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are

not adjustable on your tractor. If damage

has occurred to affect the front wheel toe-

in or camber, contact aSears or other

qualified service center.

TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.

2. Remove axle cover, retaining ring and

washers to allow wheel removal (rear

wheels have a square key - Do not

lose).

3. Repair tire and reassemble.

NOTE: On rear wheels only: align grooves

in rear wheel hub and axle. Insert square

key.

4. Replace washers and snap retaining

ring securely in axle groove.

5. Replace axle cover.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, purchase and

use tire sealant from Sears. Tire sealant

also prevents tire dry rot and corrosion.

Washers

Retaining

Rinc

Axle

Cover

Square Key _'

(Rear Wheel Only)

TO START ENGINE WITH A WEAK

BATTERY

,_WARNING: Lead-acid batteries generate

explosive gases. Keep sparks, flame and

smoking materials away from batteries.

Always wear eye protection when around

batteries.

If your batten] is too weak to start the engine, it

should be recharged. (See "BATTERY" in the

MAINTENANCE section of this manual).

If "jumper cables" are used for emergency

starting, follow this procedure:

IMPORTANT: Your tractor is equipped with a

12 volt system. The other vehicle must also be

a 12 volt system. Do not use your tractor

batten] to start other vehicles.

TO A-FFACH JUMPER CABLES -

1. Connect one end of the RED cable to

the POSITIVE (+) terminal of each

battery(A-B), taking care not to short

against tractor chassis.

2. Connect one end of the BLACK cable

to the NEGATIVE (-) terminal (C) of

fully charged battery.

3. Connect the other end of the BLACK

cable (D) to good chassis ground,

away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

1. BLACK cable first from chassis and

then from the fully charged battery.

2. RED cable last from both batteries.

Weak or Dead Fully Charged

Battery Battery

REPLACING BATTERY

_WARNING: Do not short battery

terminals by allowing a wrench or any

other object to contact both terminals at

the same time. Before connecting battery,

remove metal bracelets, wristwatch

bands, rings, etc.

Positive terminal must be connected first

to prevent sparking from accidental

grounding.

1. Lift seat pan to raised position.

2. Disconnect BLACK battery cable first

then RED battery cable and carefully

remove battery from tractor.

3. Install new battery with terminals in

same position as old battery.

4. First connect RED battery cable to

positive (+) terminal with hex bolt and

keps nut as shown. Tighten securely.

Slide terminal cover over terminal

5. Connect BLACK grounding cable to

negative (-) terminal with remaining

hex bolt and keps nut. Tighten

securely.

Seat

Terminal

Cover Keps

Hex

Bolt

Positive

(Red)

Cable Neg

(Black) Cable

TO REPLACE HEADLIGHT BULB

1. Raise hood.

2. Pull bulb holder out of the hole in the

backside of the grill.

3. Replace bulb in holder and push bulb

holder securely back into the hole in

the backside of the grill.

4. Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your

tractor to run poorly, stop running, or

prevent it from starting.

•Check wiring. See electrical wiring

diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 20 amp automotive-type

plug-in fuse. The fuse holder is located

behind the dash.

TOREMOVEHOOD AND GRILL AS-

SEMBLY

1. Raise hood.

2. Unsnap headlight wire connector.

3. Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off of

tractor.

4. When replacing hood, be sure to

reconnect the headlight wire connec-

tor.

Headlight Wire

Connector

ENGINE

Maintenance, repair, or replacement of the

emission control devices and systems, which

are being done at the customers expense,

may be performed by any non-road engine

repair establishment or individual. Warranty

repairs must be performed by an authorized

engine manufacturer's service outlet.

TO ADJUST THRO'n'LE CONTROL

CABLE

The throttle control has been preset at the

factory and adjustment should not be

necessary. Check adjustment as described

below before loosening cable. If adjustment is

necessary, proceed as follows:

1. With engine not running, move throttle

control lever from slow to choke position.

Slowly move lever from choke to fast

position.

2. Check to see if hole in throttle lever and

hole in speed control bracket are aligned.

3. If holes are not aligned, loosen cable

clamp screw and align the holes by

inserting a pencil or a 1/4" drill bit through

beth holes.

4. Pull throttle cable up to remove slack and

tighten cable clamp screw. Remove

alignment pencil or drill bit.

TO ADJUST CARBURETOR

The carburetor has been preset at the factory

and adjustment should not be necessary.

However, minor adjustment may be required

to compensate for differences in fuel,

temperature, altitude or load. If the carburetor

does need adjustment, proceed as follows:

In general, tuming the adjusting needles in

(clockwise) decreases the supply of fuel to

the engine gMng a leaner fuel/air mixture.

Turning the adjusting needles out (counter-

clockwise) increases the supply of fuel to the

engine giving a richer fuel/air mixture.

IMPORTANT: Damage to the needles and

seats in carburetor may result if turned in too

tight.

NOTE: The carburetor on this engine is low

emission. It is equipped with an idle fuel

adjusting needle with a #miter cap, which

allows some adjustment within the limits

allowed by the cap. Do not attempt to remove

the limitercap. The limiter cap cannot be

removed without breaking the adjusting

needle.

1. Be sure you have a clean air filter and the

throttle control cable is adjusted properly

(see above).

2. Start engine and allow to warm for five

minutes. Make adjustments with engine

running and shift/motion control lever in

neutral (N) position.

3. Idle soeed setting -With throttle control

lever in slow position, engine should idle

at 1750 RPM. If engine idles too slow or

fast, tum idle speed adjusting screw in or

out until correct idle is attained.

4. Idle fuel needle setting - With throttle

control lever in slow position, rum idle fuel

adjustment needle In (clockwise) until

engine begins to die and then turn out

(counterclockwise) until engine runs

rough. Tum needle to a point midway

between those two positions.

5. Recheck idle speed. Readjust if neces-

sen/.

ACCELERATION TEST-

6. Move throttle control lever from slow to

fast position. If engine hesitates or dies,

turn idle fuel adjusting needle out

(counterclockwise) 1/8 turn. Repeat test

and continue to adjust, if necessary, until

engine accelerates smoothly.

High speed stop is factory adjusted. Do

not adjust - damage may result.

IMPORTANT: Never tamper with the

engine governor, which is factory set for

proper engine speed. Overspeeding the

engine above the factory high speed

setting can be dangerous. If you think the

engine-govemed high speed needs

adjusting, contact a Sears or other qualified

sewice center, which has proper equip-

ment and experience to make any

necessary adjustments.

Cable "_

Clamp -_.

Screw _ _

Speed Control

Bracket'-_

Thr _tt|E )ver

Idle Speed

Adjusting_ /

Sorew

IdleFuel I_ __------_1

Adjusting _ I _ I--clr_.l I

.eed,e

Immediately prepare your tractor for

storage at the end of the season or if the

tractor will not be used for 30 days or

more.

CAUTION: Never store the tractor

with gasoline in the tank inside a building

where fumes may reach an open flame or

spark. Allow the engine to cool before

storing in any enclosure.

TRACTOR

Remove mower from tractor for winter

storage. When mower is to be stored for

a period of time, clean it thoroughly,

remove all dirt, grease, leaves, etc. Store

in a clean, dry area.

1. Clean entire tractor (See "CLEANING"

in the Maintenance section of this

manual).

2. Inspect and replace belts, if necessary

(See belt replacement instructions in

the Service and Adjustments section

of this manual).

3. Lubricate as shown in the Mainte-

nance section of this manual.

4. Be sure that all nuts, bolts and screws

are securely fastened. Inspect moving

parts for damage, breakage and wear.

Replace if necessary.

5. Touch up all rusted or chipped paint

surfaces; sand lightly before painting.

BA'I-rERY

•Fully charge the battery for storage.

• After aperiod of time in storage, battery

may require recharging.

• To help prevent corrosion and power

leakage during long periods of storage,

battery cables should be disconnected

and battery cleaned thoroughly (see

'q-O CLEAN BATTERY AND TERMI-

NALS" in the Maintenance section of

this manual).

• After cleaning, leave cables discon-

nected and place cables where they

cannot come in contact with battery

terminals.

• If battery is removed from tractor for

storage, do not store battery directly on

concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: It is important to prevent

gum deposits from forming in essential

fuel system parts such as carburetor, fuel

hose, or tank during storage.

Also, alcohol blended fuels (called

gasohol or using ethanol or methanol)

can attract moisture which leads to

separation and formation of acids during

storage. Acidic gas can damage the fuel

system of an engine while in storage.

1. Drain the fuel tank.

2. Start the engine and let it run until the

fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner

products in the fuel tank or permanent

damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable

alternative in minimizing the formation of

fuel gum deposits during storage. Add

stabilizer to gasoline in fuel tank or

storage container. Always follow the mix

ratio found on stabilizer container. Run

engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach

the carburetor. Do not drain the gas tank

and carburetor if using fuel stabilizer,

ENGINEOIL

Drain oil (with engine warm) and replace

with clean engine oil. (See "ENGINE" in

the Maintenance section of this manual).

CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce of oil through spark

plug hole(s) into cylinder(s).

3. Turn ignition key to start position for a

few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season

to another.

•Replace your gasoline can if your can

starts to rust. Rust and/or dirt in your

gasoline will cause problems.

• If possible, store your tractor indoors

and cover it to give protection from dust

and dirt.

• Cover your tractor with a suitable

protective cover that does not retain

moisture. Do not use plastic. Plastic

cannot breathe which allows conden-

sation to form and will cause your

tractor to rust.

IMPORTANT: Never cover tractor while

engine and exhaust areas are still warm.

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM

Will not start

Hard to start

CAUSE

1. Out of fuel.

2. Engine not "CHOKED"

properly.

3. Engine flooded. 3.

4. Bad spark plug. 4.

5. Dirty air filter. 5.

6. Dirty fuel filter. 6.

7. Water in fuel. 7.

8. Loose or damaged wiring. 8.

9. Carburetor out of adjustment. 9.

10. Engine valves out of

adjustment.

1. Dirty air filter. 1.

2. Bad spark plug. 2.

3. Weak or dead battery. 3.

4. Dirty fuel filter. 4.

5. Stale or dirty fuel. 5.

6. Loose or damaged wiring. 6.

7. Carburetor out of adjustment. 7.

8. Engine valves out of 8.

adjustment.

1. Brake pedal not 1.

depressed

!2. Attachment clutch is 2.

engaged.

3. Weak or dead battery. 3.

4. Blown fuse. 4.

5. Corroded battery terminals. 5.

6. Loose or damaged wiring. 6.

7. Faulty ignition switch. 7.

8. Faulty solenoid or starter. 8.

9. Faulty operator presence 9.

switch(es).

Enginewill not

turn over

CORRECTION

1. Fill fuel tank.

2. See 'q-O START ENGINE"

in Operation section.

Wait several minutes before

attempting to start.

Replace spark plug.

Clean/replace air filter.

Replace fuel filter.

Drain fuel tank and carbure

tor, refill tank with fresh

gasoline and replace fuel

filter.

Check all wiring.

See 'q'o Adjust Carburetor"

in Service and Adjustments

section.

10.Contact a Sears or other

qualified service center.

Clean/replace air filter.

Replace spark plug.

Recharge or replace battery.

Replace fuel filter.

Drain fuel tank and refill with

fresh gasoline.

Check all wiring.

See "To Adjust Carburetor" in

Service and Adjustments

section.

Contact a Sears or other

qualified service center.

Depress brake pedal.

Disengage attachment

clutch.

Recharge or replace battery.

Replace fuse.

Clean battery terminals.

Check all wiring.

Check/replace ignition

switch.

Check/replace solenoid or

starter.

Contact a Sears or other

qualified service center.

Engine clicks but 1. Weak or dead battery. 1. Recharge or replace battery.

will not start 2. Corroded battery terminals. 2. Clean battery terminals.

3. Loose or damaged wiring. 3. Check all wiring.

4. Faulty solenoid or starter. 4. Check/replace solenoid or

starter.

Loss of power 1. Cutting too much grass/too 1. Set in "Higher Cut" position/

fast. reduce speed.

2. Throttle in =CHOKE" position. 2. Adjust throttle control.

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM

Loss of power

(continued)

CAUSE CORRECTION

Engine continues

to run when

operator leaves

seat with

attachment

clutch engaged

3. Build-up of grass, leaves

and trash under mower.

4. Dirty air filter.

5. Low oil level/dirty oil.

6. Faulty spark plug.

7. Dirty fuel filter.

8. Stale or dirty fuel.

9. Water in fuel.

10.Spark plug wire loose.

11. Dirty engine air screen/fins.

12. Dirty/clogged muffler.

13.Loose or damaged wiring.

14. Carburetor out of

adjustment.

15.Engine valves out of

adjustment.

3. Clean underside of mower

housing.

4. Clean/replace air filter.

5. Check oil level/change oil.

6. Clean and regap or change

spark plug.

7. Replace fuel filter.

8. Drain fuel tank and refill

with fresh gasoline.

9. Drain fuel tank and

carburetor, refill tank with

fresh gasoline and replace

fuel filter.

10.Connect and tighten spark

plug wire.

11.Clean engine air screen/

fins.

12. Clean/replace muffler.

13.Check all wiring.

14.See "To Adjust Carburetor"

in Service and Adjustments

section.

15. Contact a Sears or other

qualified service center.

Excessive 1. Worn, bent or loose blade. 1. Replace blade.

vibration Tighten blade bolt.

2. Bent blade mandrel. 2. Contact a Sears or other

qualified service center.

3. Loose/damaged part(s). 3. Tighten loose part(s).

Replace damaged parts.

1. Faulty operator-safety

presence control system.

1. Worn, bent or loose blade.

2. Mower deck not level.

3. Buildup of grass, leaves,

and trash under mower.

4. Bent blade mandrel.

.Clogged mower deck vent

from build-up of grass,

leaves, and trash around

mandrels.

Poor cut -uneven

Check wiring, switches and

connections. If not corrected,

contact a Sears or other

qualified service center.

1. Replace blade. Tighten

blade bolt.

2. Level mower deck.

3. Clean underside of mower

housing.

4. Contact a Sears or other

qualified service center.

5. Clean around mandrels to

open vent holes.

Mower blades wil 1. Obstruction in clutch 1. Remove obstruction.

not rotate mechanism.

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM

Mower blades will

not rotate (con't)

Poor grass

discharge

Headlight(s) not

working

(if so equipped)

Battery will not

charge

Loss of drive

Engine "backfires"

when turning

engine

"OFF"

CAUSE

2. Worn/damaged mower

drive belt.

3. Frozen idler pulley.

4. Frozen blade mandrel.

1. Engine speed too slow.

2. Travel speed too fast.

3. Wet grass.

4. Mower deck not level.

5. Low/uneven tire air pressure

6. Worn, bent or loose blade.

7. Buildup of grass, leaves and

trash under mower.

8. Mower drive belt worn.

9. Blades improperly installed.

10. Improper blades used.

11 .Clogged mower deck vent

holes from buildup of

grass, leaves, and trash

around mandrels.

1. Switch is "OFF".

2. Bulb(s) or lamp(s) burned out

3. Faulty light switch.

4. Loose or damaged wiring.

5. Blown fuse.

1. Bad battery cell(s).

2. Poor cable connections.

3. Faulty regulator

(if so equipped).

4. Faulty alternator.

1. Freewheel control in

"disengaged" position.

2. Motion drive belt worn,

damaged, or broken.

3. Air trapped in transmission

during shipment or

servicing.

.Engine throttle control not

set at "SLOW"

position for 30 seconds

before stopping engine.

CORRECTION

2. Replace mower drive belt.

3. Replace idler pulley.

,4. Contact aSears or other

qualified service center.

1. Place throttle control in

"FAST" position.

2. Shift to slower speed.

3. Allow grass to dry before

mowing.

4. Level mower deck.

5. Check tires for proper air

pressure.

6. Replace/sharpen blade.

Tighten blade bolt.

7. Clean underside of mower

housing.

8. Replace mower drive belt.

9. Reinstall blades sharp edge

down.

10.Replace with blades listed

in this manual.

1.Clean around mandrels to

open vent holes.

1. Turn switch "ON".

2. Replace bulb(s) or lamp(s).

3. Check/replace light switch.

4. Check wiring and connec-

tions.

5. Replace fuse.

1. Replace battery.

2. Check/clean all connec-

tions.

3. Replace regulator.

4. Replace alternator.

1. Place freewheel control in

"engaged" position.

2. Replace motion drive belt.

3. Purge transmission.

.Move throttle control to

"SLOW" position and allow

to idle for 30 seconds before

stopping engine.

TRACTOR -- MODEL NUMBER 917.272068

SCHEMATIC

BATrERY

FUSE

AMMETER

CLUTCH /BRAKE

(PEDAL UP)

SOLENOID

IGNITION SWITCH

POSe/ION CIRCUIT "MAKE"

OFF M+G4-AI NONE

RUN/LIGHT B+A1 A2+L

RUN B+A1 NONE

!START B + S + A1 NONE RELAy

NON-REMOVABLE REMOVABLE

CONNECTIONS CONNECTIONS

WIRING INSULATED CUPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING.

ELECTRICAL TRACTOR - - MODEL NUMBER 917.272068

33-_

I\\

TRACTOR - -MODEL NUMBER 917.272068

ELECTRICAL

KEY PART

NO. NO. DESCRIPTION

1 163465 Battery

2 74760412 Bolt, Hex Head 1/4-20 uncx 3/4

8 176689 Box Battery Fender

16 176137 Switch, Interlock

21 175688 Hamess, Light Socket (Includes4152J)

22 4152J Bulb, Light

24 4799J Cable, Battery, 6 Gauge, Red, 11"

25 146147 Cable. Battery,6 Gouge, Red, W/16 Wire

26 175158 Fuse, 20 Amp

27 73510400 Nut Keps Hexl/4-20 Unc

28 4207J Coble, Ground, 6 Gauge, Black, 12"

29 160784 Switch,Plunger Normal Op Olive

30 175566 Switch, Ignition

33 140403 Key, Ignition

40 179722 Harness, Ignition

41 71110408 Bolt,Hex Head. Fin. 1/4-20 x 1/2

42 131563 Cover, Terminal, Red

43 178861 Solenoid

45 122822X Ammeter Rectangular

52 141940 ProtectionWire Loop

81 109748X Relay Asm.

89 180449 Cover Terminal Battery

NOTE: All componentdimensionsgiven in U.S. inches

1 inch= 25.4 mm

TRACTOR -- MODEL NUMBER 917.272068

CHASSIS AND ENCLOSURES

166

208.

208

13 **

208

TRACTOR - - MODEL NUMBER 917.272068

CHASSISAND ENCLOSURES

KEY PART

NO. NO. DESCRJPTION

1 174619 ChassisStamping

2 176554 Drawbar

3 17060612 Screw 3/8-;6 x 3/4

5 155272 BumperHood/Dash

9 168337X013 Dash

10 STD533710 Bolt,Carriage 3/8-16xl

11 174996 Panel, Dash, L.H.

13 172105X010 Panel, Dash, R.H.

14 17490608 Screw Thdrol 3/8-16 x 1/2

17 174330X558 Hood Assembly Laser

16 1269'38X Bompor Hood

25 19131312 Washer 13/32 x13/16 x 12 Gauge

26 STD541437 Nut

28 175049 Grille Lens Asm Laser

29 174332X599 Lens, Laser

30 175692558 Fend/Ftrest Pnt STLT

31 139976 Bracket, Fender Support

37 17490508 ScrswThdrol 5/16-18x ll2Tyt

38 175710 Bracket Asm. Pivot Mower Rear

39 174714 Bracket Pivot Laser

58 150127 Duct Air Engine P/L LT

60 72140606 Bolt Rdhd Sqnk 3/8-16 UNC x 3/4

64 154798 Dash LowerSTLT

74 73680600 Nut Crownlock 3/8-16 UNC

142 175762 Plate Reinforcement STLT

143 154966 Bracket Swaybar Chassis

144 175562 Bracket Pnt FootrestSTLT

145 156524 Jod Pivot Chassis]Hood

159 155123X428 Cupholder

166 164863 Screw 13-16x 3/4

206 170165 Bolt Shou_derS/16-15T'["

207 17670508 ScrewThdrol 5/16-18x1/2TY'i-r

208 17670608 Screw Thdrol 3/8-16 x 1/2

212 175143 Insert Lens Reflective

--5479J Plug, Button

NOTE: Allcomponentdimensions given in U.S. inches

1 inch = 25.4 mm

TRACTOR -- MODEL NUMBER 917.272068

GROUND DRIVE

30 52 62 36

TRACTOR -- MODEL NUMBER 917.272068

GROUND DRIVE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

1 Transaxle(See Breakdown) 70 134683

HydroGr 314-0510 71 169183

8 165866 Red Shift Fender Adjust 73 169182

10 STD561210 Pin Cotter 1/8 x 1 CAD 74 137057

14 10040400 Washer LockHvy Helical 75 121749X

15 74490544 Bolt Hex FLGHD 5/16-18 x Gr 5 76

16 STD541431 Nut Lock Hex W/Ins. 5/16-18 Uno 77

19 STD541437 NutLockHexW/Wsh 3/8-16Unc 78

21 130564 Knob, Deluxe 1/2-13 81

22 169498 Rod, BrakeHydro 82

24 733.50600 Nut, Hex Jam 3/8-16 Uric 83

25 106888X Spring, BrakeRod 84

26 STD551037 Washer 13/32 x 13/16 Ga. 89

27 STD561210 PinCotter 1/8 x 3/4 CAD. 90 124346X

28 175765 Rod, ParkingBrake 95 170201

29 71673 Cap, Parking Brake 96 4497H

30 169592 Bracket, Transaxle 116 72140608

32 74760512 Bolt Hex Hd 5/16-18 Uric x 3/4 120 73900600

34 175578 Shaft, Foot Pedal 150 175456

35 120183X Beadng,Nylon 151 19133210

36 19211616 Washer 156 166002

37 1572H Pin, Roll 158 165.589

38 179114 Pulley, Composite, Flat 159 165494

39 74760648 BoltFin Hex 3/8-16 x 2-3/4 161 72140406

41 175556 Keeper, BeltIdler 162 73680400

47 127783 Pulley, Idler, V-Groove 163 74780416

48 154407 Bellcrank,Clutch 164 19091010

49 123205X Retainer, Belt 165 165623

50 S'rD523715 Bolt Hex Hd 3/8-16 x1-1/2 166 166880

51 STD541437 NutCrownlock 3/8-16UNC 168 165492

52 STD541431 Nut, Crownlock 5/16-18 Unc 169 165580

53 105710X Link, Clutch 197 169613

55 105709)( Spring, Return,Clutch 198 169593

56 17060620 Screw 3/8-16 x 1.04 199 169612

57 140294 V-Belt 200 72140508

59 169691 Keeper, Center Span 202 72110614

61 17120614 Screw. 3/8-16 x.875 212 145212

62 8883R Cover, Pedal 250 17060612

63 175410 Pulley,Engine

64 71170764 Bolt Hex 7/16-20 x 4 Gr. 5

65 STD551143 Washer

66 154778 Keeper BeltEngine Hydro

DESCRIPTION

Keeper BeltEngine

StrapTorque Lh Hydro

StrapTorque Rh Hydro

Spacer

Washer 25/32 x 1-1/4 x 16 Gauge

STD581075 E-Ring

123583X Key, Square

121748X Washer 25/32 x 1-5/8 x 16 Gauge

165596 Shaft Asm Cross Tapered

165711 SpringTorsion

19171216 Washer 17/32 x 3/4 x 16 Ga.

169594 LinkTransaxle

164890X428 Console, Shift

Nut Self-Thd Wsh-hd 1/4 Zinc

Control Bypass Hydro 20" Tires

Retainer Spring1" Zinc/Cad

Bolt Rdhd Sqneck 3/8-16 x1.25

Nut Lock Rg 3/8-16

Spacer Retainer

Washer 13/32 x 2 x 10 Ga.

Washer Srrted 5/161D x 1.125

Bracket Shift Mount

Hub Tapered Flange ShiftLt

Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr 5

Nut Crownlock1/4-20 Unc

Bolt Hex Fin 1/4-20 Unc x 1 Gr 5

Washer 5/8 x .281 x 10 Ga

Bracket Pivot Lever

Screw 5/16-18 x 5/8

BoltShoulder 5/16-18 x .561

PlateFastening

Nyliner Snap-In 5/8"1D

Washer Nyl 7/8 ID x .105" Hyd

Bolt Shoulder 5/16-18UNC

Bolt Rdhd Sgnk 5/16-18UNC x 1

Bolt Cart Sh 3/8~16 x 1-3/4Gr.5

Nut Hex Fig. Lock

Screw 3/8-16 x .75

NOTE: All componentdimensionsgiven inU.S.

inches 1 inch = 25.4 mm

TRACTOR --MODEL NUMBER 917.272068

STEERING ASSEMBLY

,-----.__42

TRACTOR - -MODEL NUMBER 917.272068

STEERING ASSEMBLY

KEY PART

NO. NO, DESCRIPTION

1 139768 SteedngWheel

2 175131 AxleAsserr_tySTMP DroppedSTL

3 169840 SpindleAssembly, L.H.

4 169839 SpindleAssembly,R.H.

5 6266H Bearing,Race, Thrust, Hardened

6 121748X Washer 25/32 x 1-5/8 x 16 Gauge

719272016 Washer 27/32 x 1-1/4 x 16 Gauge

8 12000029 Ring,Klip

9 3366R Bearing,SteedngColumn

10 175121 Draglink

11 STDr-'_,1137 Washer, Lock

13 136518 Spacer Brg Axle Front

15 145212 Nut, Hexflange Lock

17 177876 ShaftAssembly, Steering

26 126847X Bushing,Link, Drag

28 19131416 Washer 13/32 x 7/8 x 16 Gauge

29 17060612 Screw 3/8-16 x 3/4

30 STD561210 Pin

32 130465 Rod,Tie

36 1_ Bushing,Steering

37 152927 Screw

38 139769 Insert,Steering Wheel

39 19133812 Washer 13/32 x 2-3/8 x 12 Gauge

40 STD541537 Nut LockCenter3/8-24UNF

41 100711L Adaptor,SteeringWheel

42 145054x428 Boot, Steering Shaft

43 121749X Washer 25/32 x 1-1/4 x 16 Gauge

44 153720 ExtensionShaft Steering LR.LT

46 121232X Cap, Spindle

47 6855 Fitting,Grease

51 STD541431 NutLockHexw/Ins. 5/16-18UNC

54 74780520 Bolt Fin Hex 5/16-18 UNC x 1-1/4

63 S'1"D523710 Bolt,Fin Hex 3/8-16 UNC x 1 Gr 5

65 160367 Spacer Brace Axle

67 72140616 Bolt Rdhd Sqnk 3/8-16 x 2-1/4

68 169827 Axle, Brace

71 175146 SteedngAsm

82 169835 Bracket Susp Chassis Front

85 133835 Fastner ChristmasTree

88 175118 BoltShoulder 7/16-20

91 175553 ClipSteering

NOTE: All componentdimensionsgivenin U.S. inches

I inch= 25.4 mm

TRACTOR --MODEL NUMBER 917.272068

ENGINE

lo5<'_

/P _ 33 2,

,o /

IOPTIONAL EQUIPMENT

Spark Arrester

TRACTOR -- MODEL NUMBER 917.272068

ENGINE

KEY PART

NO. NO. DESCRIPTION

1 170548

21772o4o8

3......

4 174667

13 12-041-03

14 148456

16 STD551237

23 169837

29 137180

31 109202X

32 158990

I_'TX

37 137040

38 148315

4O 124O28X

44 17670412

45 17000612

46 19091416

77 19101216

80 74760508

81 73510400

101 M73030800

105 17120616

Control, Throttle

Screw, Hex Head, Thread Cutting 1/4-20 x 5/8

Engine,(See Breakdown) Kohler Model No,CV490-27507

Muffler

Gasket Kohler

Tube Drain Oil Easy

Washer

Shield BndDbrGuard

Arrestor, Spark

Tank, Fuel

Cap Assembly, Fuel Sears, Vented

Clamp, Hose

Line, Fuel

Plug, Drain Oil Easy

BushingSnap

Screw, Hex Washer Head, Thd., Roll. 1/4-20 x 3/4

Screw Hex Wsh Thdr 3/8-16 x 3/4

Washer 9/32 x 718x 16 Gauge

Washer 5/16 x 3/4 x 16 Ga.

Bolt Hex Hd 5/16-18 Uncx 1/2

Nut Keps Hex 1/4-20Unc

Nut Ftan-ge M8-1.25 Non-Lk Zinc

Screw 3/8-16 x 1

NOTE: All componentdimensionsgivenin U.S. inches

1inch = 25.4 mm

TRACTOR -- MODELNUMBER 917.272068

SEAT ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1 140123 Seat

2140551 Bracket, Pivot, Seat

3 7111O616 Bolt

419131610 Washer 13/32 x 1 x 10 Gauge

5145006 Clip, Push-In Hinged

6 STD541437 Nut

7 124181X Spring, Seat

8 17000616 Screw 3/8-16 x 1-1/2

9 19131614 Washer 13/32 x 1 x 14 Gauge

10 174894 Pan, Seat

11 166369 Knob Seat

12 121246X Bracket, Switch Mounting

KEY PART

NO. NO. DESCRIPTION

13 121248X Bushing,Snap

14 72050412 Bolt, Cardage 1/4-20 x 1-1/2

15 134300 Spacer. Split .28 x.88

16 121250X Spdng

17 123976)( Locknut, Flange 1/4 Grade 5

21 171852 Bolt, Shoulder 5/16-18 UNC

22 STD541431 Nut

24 19171912 Washer 17/32 x1-3/16 x 12 Ga.

25 127018X Bolt, Shoulder 5/16-19 x ,62

NOTE= All component dimensions given in U.S.

inches 1 inch = 25.4 mm

DECALS

TRACTOR -- MODEL NUMBER 917.272068

410

13 16 20

KEY PART

NO. NO. DESCRIPTION

1 156811

2 177368

3 177333

4 177334

5 171763

6 133644

7 177325

8 172331

9 163204

10 156439

11 179128

8 /

KEY PART

NO. NO.

Decal, Oper. Instr. 12 148046

Decal, HP Engine 13 177336

Decal, Hood, RH. 14 160396

Decal, Hood, L.H. 16 138047

Decal, Hood Replacement 20 149516

Decal, Customer Maintenance - - 138311

Decal, Hood Side - - 165800X428

Decal, Deck -- 165799X428

Decal, Fender, Craftsman -- 169210

Decal, Fender Danger - - 181896

Decal, Deck =B"42" --181897

DESCRIPTION

Decal, V-Belt Drive Schematic

Decal, LowerDash

Decal, V-Belt Schematic

Decal, Battery Diehard

Decal, Battery Ongr/Psn Eng

Decal, Uft Handle

Pad Footrest LH STLT

Pad Footrest RH STLT

Decal By Pass LT Hydro

Owner's Manual, English

Owner's Manual, Spanish

WHEELS & TIRES

74,10

3,9

KEY PART

NO. NO. DESCRIPTION

I 59192 Valve Cap, Tire

2 65139 Stem, Valve

3 106222X Tire, Front

459904 Tube, FrontTire

(Not Provided, Service Item Only)

5 106732X427 Rim,Front

6 278H Fitting,Grease (FrontWheel Only)

79040H Bearing,Flange(FrontWheel

Only)

8 106108)(427 Rim, Rear

9122087_X Tile, Rear

!0 7152J Tube, Rear'rire

(Not Provided, Service Item Only)

11 104757X428 Cap, Axle

- - 144334 Sealant, Tire 10 oz.

NOTE: Allcomponentdimensionsgiven in U.S.

inches 1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.272068

LIFTASSEMBLY

2O 2O

TRACTOR --MODEL NUMBER 917.272068

LIFT ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1 159460 LiftLever Inner Wire Assembly

2 159471 Shaft Assembly, Lift

3105767X Pin, Groove

4 12000002 E-Ring

519211621 Washer 21/32 x 1 x 21 Gauge

6 120183X Bearing,Nylon

7 125631X Grip, Handle, Fluted

8 122365X Button,Plunger,Red

11 139865 Link, Lift, LH.

12 139866 Link, Uft, R.H.

13 STD624008 RetainerSpring

15 173288 Link, Front

16 73350800 Nut, Hex, Jam 1/2-13 UNC

17 175689 Trunnion

18 73800800 Locknut,Hex, with Washer Insert 1/2-13 UNC

19 139868 Arm, Suspension, Rear

20 163552 RetainerSpring

31 169865 Bearing, Pvt, Lift

32 73540600 Nut, Crownlock 3/8-24

NOTE: Allcomponentdimensionsgiven inU.S. inches

1 inch= 25.4 mm

TRACTOR - - MODEL NUMBER 917.272068

MOWER DECK

158 157 _j 67

142

_47

119

19F 21

21 22

_23 24

29 27

TRACTOR --MODEL NUMBER 917.272068

MOWER DECK

KEY PART KEY PART

NO. NO. DESCRIPTION NO, NO.

1 165892 Mower DeckAssembly, 42" 59 141043

2 STD533107 Bolt 67 149846

3 138017 BracketAssemb;y,Sway Bar, 68 144959

Front g2 73800600

4 165460 Bracket Sway Bar 35/42" ask 101 136420

5 STD624008 RetainerSpring 102 71081010

6 178024 Bar Sway Deck 103 19061216

8 850857 Bolt,Hex 3/6-24 x 1.25 Gr. 8 104 STD551110

9 STD561137 Washer, Lock 105 160793

10 140296 Washar, Hardened 106 2029J

11 134149 Blade,Mulching 111 179292

13 137645 ShaftAssembly, Mandrel, Vented 112 179293

14 128774 Housing,Mandrel,Vented 113 17060510

15 110485X Bearing,Ball,Mandrel 114 S'T'D541431

16 174493 Stripper,Mower Deck 115 72110505

18 72140505 Bolt,Carriage 5/16-18 x 5/8 116 4898H

19 132827 Bolt,Shoulder 117 165746

20 159770 Baffle, Vortex 118 73930600

21 STD541431 NutCrownlock5i16-18UNC 119 S_1037

22 134753 Sliffener Bracket 129 19131312

23 131267 Bracket, Deflector 130 STD523710

24 105304X Cap, Sleeve 131 STD533710

25 123713X Spring,Torsion, Deflector 142 1658g0

26 110452X Nut, Push 143 157109

27 130968X428 Shield, Deflector 144 158634

28 19111016 Washer 11/32x5/8x16Ga. 145 165888

29 131491 Rod, Hinge 146 171977

30 173984 Screw ThdrolDOD PT Hex 147 131335

31 129963 Washer, Spacer 148 169022

32 153535 Pulley,Mandrel 149 165898

33 178342 Nut, Toplook,Flanged 150 19091216

34 TD533717 Bolt 151 169670

36 131494 Pulley, Idler, Flat 152 169676

37 STD551037 Washer 13/32x13/16x16Ga 153 169674

40 STD541437 NutCrownlock3/6-16UNC 154 169675

44 140088 Guard, Mandrel, L.H. 155 169671

45 STD624003 Retainer 156 169672

46 137729 Screw, Thd. Roll 1/4-20 x 5/8 157 169669

48 133944 Washer,Hardened 158 17720408

49 174284 RollerAssembly, Cam Follower 159 72140614

50 131340 Bolt,Shoulder #10-24 Gr. 5 - - 130794

51 STOr-J,1410 Locknut

52 139888 Bolt,Shoulder 5/16-18 UNC

53 131845 ArmAssembly, Pad, Brake - - 169583

54 133943 Washer,Hardened

55 155046 Arm, Idler

56 165723 Spacer, Retainer

DESCRIPTION

Guard,TUV Idler

Knob CustomOval

V-Belt

Nut Lock Hex w/Ins. 3/8-16

MulchorCover

Screw Pan Hd Phillips10-24 x 5/8

Washer #10

Washer, Look#10

Latch Assembly,Bagger

Nut, Weld

Bracket, Gauge, Wheel L.H.

Bracket, Gauge, Wheel R.H.

Screw 3/3-16 x .625

Nut, Hex, Keps 5/16-18 Unc

Bolt,Carriage 5/16-18 x 5/8

Bolt,Shoulder

Wheel, Gauge

Nut, Centerlook3/6-16

Washer 3/8 x 7/8 x 14 Gauge

Washer 13/32 x 13/16 x12 Ga.

Bolt, Fin Hex 3/8-16 Unc xt Gr. 5

Bolt, Rdhd Sqnk 3/6-16UNGx 1

ArmSpringBrake Mower

Bracket Arm Idler42"

Keeper Belt42" Clutch Cable

Pulley Idler Rat

BoltCardage Idler

Spring Extension

Spring ReturnIdler

Retainer SpringYellowZinc

Washer 9/32 x 3/4 x 16 Ga.

Bracket Clutch

Cable Clutch42 In

Washer Rat 3/8" Type B

Spring Retainer

Spring RetentionLever

Spacer

RodClutch

Screw Hex Thd Cut 1/4-20 x5/8

Bolt Rdhd Sqn 3/8-16 UNC x 1- 3/4

Mandrel Assembly(Includes

housing, shaft and shaft hardware

only-pulleynot included)

ReplacementMower,Complete

NOTE: Allcomponentdimensionsgiven in U.S.inches

1 inch= 25.4 mm

93 \

119,

120-

124

107

_128

9OO

"11

! I

r'rr I

zr-

i¢ C

=Ow

t=_,

=..._

olo".J

TRACTOR - - MODEL NUMBER 917.272068

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1170351

2170352

3 170353

4 170354

5 169898

6 170355

7 170356

8170357

9 170358

10 170359

11 170360

12 169870

13 170361

14 169869

16 170362

17 170363

18 170364

19 150771

23 170365

24 170366

27 170367

28 170368

29 170369

30 170370

31 170371

32 170389

33 142991

34 170390

35 170391

36 170392

37 150792

38 150793

39 150809

40 170393

41 170394

42 170395

43 170396

44 150797

45 170397

46 170398

47 170399

48 170400

49 170401

50 170402

51 170403

52 170404

53 170405

54 170406

55 142977

56 142978

57 150798

58 170407

Main Housing, Assembly 59 170408

Side Housing, Assembly 60 142883

Center Section, Assembly 61 142882

Swashplate, Trunion 62 142887

Machined 63 170410

Block - Assembly

Sealant 10.50z 64 142892

Hex Flange Screw 1/4-20 X 65 170411

1.25 66 170412

Stud, 5/16-24 Hex Double 67 170413

End 68 170414

Shaft, Input 69 170415

Ring -Retaining 70 170416

Spacer 71 170417

Ring - Retaining

Seal, Lip .67 X 1.58 X .276 72 170418

Ball Brg 17ram Id X 40ram

Od X 12mm 73 142884

Hex Flange Head Screw 5/

16-24X0.75 74 170419

Lip Seal 18 X 32 X 7 75 170420

Arm, Control

Bearing, 30x52x13 Thrust 76 170421

Check Plug Assembly, Washer 77 170422

Shaft, Motor 78 142969

Gear - Pinion, 13t 79 142980

10t/48t Gear 80 150778

Gear, 10t Jackshaft

601 Bull Gear 81 170423

Sleeve Bearing .75 X 1.575 82 170424

X .625

SleeveBearing(Outboard) 83 161168

.75x1.750x.625 84 170425

Washer, 3/4 Id X 1-1/20d X 85 170426

.13 Thk 87 142917

Lip Seal Axle Seal 88 170429

Shaft, Axle .75 X 11.39 (Key, 90 170430

R.H_ 93 170431

Sha ,Axle .76 X 16.99 (Key, 107 170432

L.H.) 108 170433

Miter Gear (Splined)

Miter Gear 15t (0.5 Id) 109 170434

Shaft 111 170435

Ring, Spiral Retaining 113 170437

Pin, Jackshaft

Maf_net, Ring 116 170438

Sprmg, Bypass 119 170439

Hydro Mtg Screw 3/8-24 X120 170440

2.5 Long 121 170441

Filter

Base, Filter

Actuator, Bypass 122 170442

Rod, Bypass Actuator 123 170443

Arm, Bypass 124 170444

Retaining Ring .250 External

Seal, Lip .741 X .250 X .250

Tc 125 170445

Flat Washer, 5/8 Id X 1.00d 126 170446

X.05 Thk

Retaining Ring 127 170447

Bearing, Center Block 128 173165

Spring -Helical Compression

Washer 900 166768

20w-50 Oil

Brake Yoke

Rotor, Brake

Brake Puck

Puck Plate

Brake Actuating Pin

Hfhcs 1/4-20x2 W/

Patch,SpecialFlange

Bolt, 1/4-20 X 1W/Patch

Spacer

Spring, Brake Arm Bias

Sq. Hd. Bolt 5/16-24-Ribbed

Arm, Brake

Slotted Hex Nut 5/16-24

Cotter Pin 3/32 X3/4

Compression Spring Brake

Anti-Drag

Washer, Ht .5 I.D. X 10.D. X

.032

Flat - Washer 11/32 I.D. X 7/8

O.D

Oil Seal .625 X1.0 X .25

Check Plug Assembly, .027,

Washer

Stud, 5/16-24 Fdction Pack

Puck, .330 X 1.50 X .0975

Spring, Helical Comp

Spacer

Hex Lock Nut 5/16-

24Unjf(Nylon Insert)

Wedge, Friction Pack

Clip, Washer

.316x1.50x.1046 (Plated)

Pin, Standard Headless

Fitting, 5/16 Sae 5/32 Tube

Hose, Expansion Tank

Cap - Poppet Valve

Bolt, Self Tapping 10-32X1/2

Puck, Inner Wedge

Spring Clip - Housing Thrust

Deflector

Washer,Motor Shaft

.71idx1.15odx.030thk

Plug, Sae #6

O-Ring .07 X .301 I.D.

Bracket, Support Expansion

Tank

Silicon Sponge

Fan, 7 In.

Pulley

Hex Lock Nut 1/2-20 (Nylon

Insert)

Washer, Belleville

Belt Keeper

Center Section-Filter-Bypass

Assembly

Filter Assembly

Fan - Pulley Service

Assembly

Seal - O-Ring Kit

Kit, Expansion Tank

Transaxle Complete

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

TRACTOR -- MODEL NUMBER 917.272068

KOHLER ENGINE-MODEL NUMBER CV490, TYPE NUMBER27507

CYLINDER HEAD, VALVE AND BREATHER I

13 2

_RANKCASE.J

\ 18

20 19 18

5m_

TRACTOR -- MODEL NUMBER 917.272068

KOHLER ENGINE-MODEL NUMBER CV490, TYPE NUMBER 27507

CYLINDER HEAD/VALVE/BREATHER CRANKCASE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 25-351-01-S Lifter, valve (2) 1 12-032-03-S

2 12-755-94-S Kit, cylinder head (Includes 2 12-067-12-S

3-17, Gaskets 12 041 01-S

(Qty. 2), 12 041 02-S, & 12 3 12-445-02-S

041 03-S) 4 M-83g025-S

3 12-411-03-S Rod, push (2)

4 12-041-10-S Gasket, cylinder head 5 24-380-13-S

5 12-017-01-S Valve, intake (Std.) 6 12-010-31-S

6 12-016-01-S Valve, exhaust (Std.) 7 12-422-08-S

7 25-139-60-S Plug, allen hd. pipe 1/8" 12-422-09-S

8 12-318-36-S Cylinder Head 12-422-10-S

9 25-186-01-S Arm, rocker (2)

10 12-599-03-S Pivot, rocker arm (2) 12-422-11-S

11 M°640034-S Screw, hex. flange 12-422-12-S

M6xl.0x34 (2) 12-422-13-S

12 12-089-34-S Spring, valve (2) 12-422-07-S

13 12-173-01-S Cap, valve spring (2) 8 12-144-28-S

14 12-755-03-S Kit, retainer (2) 9 12-874-07-S

15 12-468-05-S Washer, plain 13/32"

16 12-112-13-S Spacer, head bolt exhaust 12-874-11-S

port 12-874-08-S

17 12-086-15-S Screw, hex. flange 12-874-09-S

M10x1.5x81 (5) 10 12 018 02-S

18 25-237-14-S Clamp, hose (2) 11 12-108-07-S

19 12-326-18-S Hose, breather 12-108-08-S

20 M-645016-S Screw, hex. flange 12-108-09-S

M6xl.0x20 (5) 12 12-067-11-S

21 12-096-45-S Cover, valve w/nipple 12-067-06-S

22 M-545010-S Screw, hex. flange 13 12-380-01-S

M5x0.8xl0 14 12-043-05-S

23 12-018-01-S Retainer, breather reed 15 M-631005-S

24 12-402-02-S Reed, breather 16 12-144-02-S

NOT ILLUSTRATED 1 7 52-139-09-S

12-017-02-S Valve, intake (.25) 18 12-755-64-S

12-016-02-S Valve, exhaust (.25) 19 X-25-102-S

20 12-032-01-S

21 M-631015-S

22 12-154-05-S

Seal, crankshaft

Crankcase (Use Short Block

12 522 51)

Strap, lifting

Screw, hex. flange

M8x1.25x25

Pin, locating (4)

Camshaft assembly

Shim, camshaft - blue (A.R.)

Shim, camshaft -red (A.R.)

Shim, camshaft - yellow

(A.R.)

Shim, camshaft - green (A.R.)

Shim, camshaft - grey (A.R.)

Shim, camshaft - black (A,R.)

Shim, camshaft -white (A.R.)

Shaft, balance

Piston w/Ring Set (Std.)

(Includes 11,12)

Piston wiring Set (.08)

Piston w/Ring Set (.25)

Piston wiring Set (.50)

Retainer, piston pin (2)

Ring Set (Std.)

Ring Set (.25)

Ring Set (.50)

Connecting Rod (Std.)

Connecting Rod (.25)

Pin, governor regulating

Gear, governor

Washer, plain 6 mm

Shaft, governor gear

Plug, cup

Kit, governor cross shaft w/

clip (Includes 22)

Washer, plain 1/4"

Seal, governor cross shaft

Washer, plain 6 mm

Clip, hitch pin

NOTE: All component dimensions given in U.S.

inches 1inch =25.4 mm

TRACTOR -- MODEL NUMBER 917.272068

KOHLERENGINE-MODELNUMBERCV490,TYPENUMBER27507

IGNITION/ELECTRICAL]

13 /

[,." _'-_ 9--11

AIR INTAKE I

2-8

BLOWER HOUSING AND BAFFLESI

4 5

TRACTOR - - MODEL NUMBER 917.272068

KOHLERENGINE-MODELNUMBERCV490,TYPENUMBER27507

IGNITiON/ELECTRICAL BLOWER HOUSING & BAFFLES

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

12-086-14-S Screw, hex. flange 1

M10xl.5x46

12-468-03-S Washer, plain 3/8" 2

24-162-03-S Screen, grass 3

25-086-47-S Bolt, shoulder M6xl.0x16 (4) 4

12-157-06-S Fan

X-42-15-S Key 5

12-025-15-S Flywheel 6

12-155-09-S Connector 7

M-548025-S Screw, hex. cap M5x0.8x25 8

(2) 9

12-085-09-S Stator- 15 amp

M-545020-S Screw, hex. flange 10

a5x0.Sx20 (2) 11

12-154-06-S Clip, cable (2)

41-403-09-S Rectifier-regulator -15 amp

X-22-11-S Washer, lock 1/4"

M-639016-S Screw, hex. flange

M6xl.0xt6 (2)

236602-S Connector

12-132-02-S Spark Plug

X-728-1-S Clip, cable (2)

M-545010-S Screw, hex. flange

M5x0.Sxl0 (2)

12-584-04-S Module, ignition

NOT ILLUSTRATED

12-t76-44-S Harness, wiring

24-518-12-S Lead, black (6" - 12 gauge-

insulated grip barrel

eyelet terminals)

12-518-35-S Lead, white (36" - 18 gauge

-fully insulated push

on tab and uninsulated

socket terminals)

X-25-5-S Washer, plain 5/16" (attach

ground lead and this

washer to lift strap screw)

M-545010-S

24-468-10-S

12-146-07-S

M-550010-S

24-096-05-S

12-027-55-S

12-063-18-S

25-154-02-S

12-086-37-S

12-063-20-S

M-645016-S

Screw, hex. flange

M5xO.8xlO (6)

Washer, plain 1/4"

Plato, blower housing

Screw, hex. flange

M5x0.8xl0

Cover, pinion

Housing, blower

Baffle, intake side

Clip, mounting (3)

Screw, captive washer

M5x0.Sx20 (3)

Baffle, cytinder head

Screw, hex. flange

M6x1.0x16 (2)

12 12-063-19-S Baffle, cylinder

NOT ILLUSTRATED

M-541050-S Nut, hex. flange M5x0,8

AIR INTAKE/FILTRATION

KEY PART

NO. NO.

1 12-281-02-S

2 25-341-03-S

312-096-44-S

4 12-083-12-S

5 12-100-08-S

6 12-083-10-S

712-743-12-S

812o032-11-S

912-094-14-S

10 12-072-04-S

11 12-086-01-S

13 12-041-02-S

NOT ILLUSTRATED

12-113-53-S

DESCRIPTION

Duct, air

Knob, air cleaner cover

Cover, air cleaner

Precleaner, element

Wing Nut

Kit, air cleaner element

(Includes5, 7, 8)

Filter, element (Includes5, 8)

Seal 1-7/16"

Base, air cleaner (Includes

11, 12)

Stud, mountingplate

M6xt .0x75

Screw, #10 Hi-Lothread f

forming (2)

Gasket, air cleaner

Decal, air cleaner

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

TRACTOR -- MODEL NUMBER 917.272068

KOHLER ENGINE-MODEL NUMBER CV490, TYPE NUMBER 27507

STARTING SYSTEM I

5--

ENGINE CONTROLS I

OIL PAN /LUBRICATION I

2@3

0----4

7_ O

t--10

TRACTOR -- MODELNUMBER 917.272068

KOHLERENGINE-MODELNUMBERCV490,TYPENUMBER27507

STARTING SYSTEM ENGINE CONTROLS

KEY PART KEY PAR]"

NO. NO, DESCRIPTION NO. NO.

M-839070-S Screw, hex. flange 1

M8x1.25x70 (2) 2

25-098-07-S Starter assembly (Includes 3

3-8) 4

12-755-54-S Kit, ddve end

12-227-18-S Cap, drive end 5

12-170-05-S Armature

12-221-01-S Kit, brush & spring 6

12-227-13-S Cap, commutator end

12-211-01-S Bo_t, hex. flange 1/4-20x4- 7

5/8 (2)

OIL PAN/LUBRICATION

KEY PART

NO. NO. DESCRIPTION

12-038-01-S

25-755-13-s

12-153-09-S

12-153-02-S

12-123-O4-S

M-645025-S

12-153-01-S

25-162-07-S

12-096-03-S

M-545016-S

25-462-09-S

12-050-01-S

25-139-57-S

12-393-01-S

12-153-06-S

12-096-34-S

M-545016-S

12-032-03-S

24-086-16-S

24-086-17-S

12-199-56-S

Dipstick assembly (Includes

2-3)

Kit, oil fill cap (Includes 3)

O-Ring, oil fill cap

O-Ring, upper oil fill tube

Tube, oil fil!

Screw, hex. flange

M6x1.0x25

O-Ring, lower oil fill tube

Screen, oil p_ckup

Cover, oil pickup screen

Screw, hex. flange

M5x0.8xl 6

Valve, oil pressure relief

Filter, oil

Plug, sq. hd. solid 3/8"

Pump assembly, oil

O-Ring, oil pump cover

Cover, oil pump

Screw, hex. flange

M5x0.Sx16 (3)

Seal, oil (P.T.O. end)

Screw, hex. flange

MSxl.25x45 (11)

Screw, hex. flange

M8xl.25x45

Oil pan assembly (Includes

11,14-17)

DESCRIPTION

12-079-11 -S

t 2-237-01-S

24-086-43-S

M-664020-S

12-536-10-S

M-443025-S

M-443020-S

12-089-11-S

12-O89-23-S

12-089-24-S

12-755-83-S

12-100-07-S

52-211-04-S

12-090-28-S

25-158-08-S

12-079-10-S

25-158-11-S

Linkage, choke

Clamp, cable

Screw, hex. flange

Screw, lobedsocket

M6xl.0x20 (2)

Control, speed assembly

(Includes6-9)

Screw, pan head

M4x0.Tx25

Screw, pan head

M4x0.7x20

Spdng, choke (2)

Spring, choke return

Spring, governor

Kit, governorlever (Includes

12-14)

Nut, hex flange 1/4-20

Bolt, 1!4-20x1"

Lever, governor

Bushing, throttle linkage

Linkage, throttle

Bushing, throttle linkage

NOTE: All component dimensions given in U.S.

inches 1 inch =25.4 mm

TRACTOR - - MODEL NUMBER 917.272068

KOHLER ENGINE-MODEL NUMBER CV490, TYPE NUMBER 27507

CRANKSHAFT I

2_,.._

FUEL SYSTEM j

--t

EXHAUST I

/ /"

TRACTOR-- MODELNUMBER 917.272068

KOHLERENGINE-MODELNUMBERCV490,TYPENUMBER27507

FUEL SYSTEM CRANKSHAFT

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIP'rlON

1 M-641060-S Nut, hex. flange M6xl.0 (2) 1

2 M-629116-S Stud M6x1.0x116 (2) 2

3 12-853-118-S Kit, carburetor w/gaskets

(Includes 4,5,6 [qty 1], wire EXHAUST

tie 12-454-03-S, Terminal

25-452-20-S) KEY PART

4 12-041-02-S Gasket, air cleaner NO. NO.

5 12-053-118 Carburetor assembly

(For information only not 1

available separately) 2

(Includes Kit, float 3

12-757-02-S Kit, carburetor repair 12-757- 4

03-S, Kit, solenoid 5

repair 12-757-33-S)

6 12-041-01-S Gasket, carburetor (2)

7 12-265-06-S Deflector, heat

8 25-237-14-S Clamp, hose (2)

9 25-353-10-S Line, fuel 9"

10 25-050-07-S Filter, fuel (in-line)

11 47-154-01-S Clip cable

NOT ILLUSTRATED

*M-561010-S Screw, thread forming

Washer, lock 1/4"

Kit, float

Kit, carburetor repair

Kit, solenoid repair

Tie cable

Terminal

Lead, red, (37" - 20 gauge -

insulated socket and

uninsulated socket terminals)

*attaches carburetor ground

lead to carb baffle.

M5x0.8xl0

*X-22-11-S

12-757-02-S

12-757-03-S

12-757-33-S

12-454-03-S

25-452-20-S

12-518-37-S

12-014-57-S Crankshaft (Includes 2)

25-139-27-S Plug, cup

DESCRIPTION

25-072-04-S Stud, MBxl.25x33(2)

12-041-03-S Gasket, exhaust manifold

12-126-88-S Bracket, muffler mounting

12-126-87-S Bracket, lifting strap

M-645020-S Screw, hex. flange

i6xl.0x20 (2)

12 522 49 Short Block

12-756-93-S Gasket Set

NOTE: All componentdimensionsgiven in U.S.

inches 1 inch= 25.4 mm

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

1. Fold this page along dotted line Indicated above.

2. Hold page before you so that Its left edge Is vertically parallel to a tree

trunk or other upright structure.

3. Sight across the fold In the direction of hill slope you want to measure,

4. Compare the angle of the fold with the slope of the hill.

Your Home

For repair - in your home - of all major brand appliances,

lawn and garden equipment, or heating and cooling systems,

no matter who made it, no matter who sold it!

For the replacement parts, accessories and

owner's manuals that you need to do-it-yourself.

For Sears professional installation of home appliances

and items like garage door openers and water heaters.

1-800-4-MY-HOME _Anytime,dayornight

(1-800-469-4663) (U.S.A. and Canada)

www.sears.com www.sears.ca

Our Home

For repair of carry-in products like vacuums, lawn equipment,

and electronics, call or go on-line for the nearest

Sears Parts and Repair Center.

1-800-488-1222 Anytime,dayornight(U.S.A.only)

www.sears.com

To purchase a protection agreement on a product serviced by Sears:

1-800-827-6655 (u.sA) 1-800-361-6665 (_)

i Para pedir servicio de reparaci6n

a domicilio, y para ordenar piezas:

Au Canada pour service en franc_s:

1-800-LE-FOYER Mc

(1-800-533-6937)

www.sears.ca

® Registered Trademark /TMTrademark /sa Service Mark of Sears, Roebuck and Co.

®Marca Registrada /TMMarca de F-_bdca /SMMarca de Servicio de Sears, Roebuck and Co.

uc Marque de commerce /MOMarque ddposee de Sears, Roebuck and Co.

181896 Rev. 2 4.23.02 RD/JH Printedin U.S.A.

Craftsman 917 272068 Users Manual

917272068 917272068 CRAFTSMAN LAWN TRACTOR - Manuals and Guides L0205013 View the owners manual for your CRAFTSMAN LAWN TRACTOR #917272068. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman LAWN TRACTOR Manual

CRAFTSMAN Lawn, Tractor Manual L0205013 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

917.272068 L0205013

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