Craftsman 917 272247 Users Manual
917272247 917272247 CRAFTSMAN LAWN TRACTOR - Manuals and Guides L0207062 View the owners manual for your CRAFTSMAN LAWN TRACTOR #917272247. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman LAWN TRACTOR Manual
CRAFTSMAN Lawn, Tractor Manual L0207062 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides
2015-01-05
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Owner's Manual JCRRFTSMIIWI LAWN TRACTOR 20.0 HP, 48" Mower Electric Start AutomaticTransmission Model No. 917.272247 i]_ from previouslyhas built the engine, read This product a low engines. emission Before engine you whichstart operates differently and understand this Owner's Manual. IMPORTANT: Read and follow all Safety Rules and Instructions before operating this equipment. For answers to your questions about this product, Call: 1-800-659-5917 Sears Craftsman Help Line 5 am - 5 pm, Mon - Sat Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. Visit our Craftsman website: www.sears.com/craftsman Maintenance ....................................... 15 Service and Adjustments .................... 19 Storage ............................................... 28 Troubleshooting ................................. 29 Repair Parts ........................................ 34 Sears Service ...................... Back Cover Warranty ............................................... 2 Safety Rules ......................................... 3 Product Specifications .......................... 6 Assem bly/Pre-Ope ration ...................... 7 Operation .............................................. 9 Maintenance Schedule ...................... 15 LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. During the first 30 days of purchase, there will be no charges to service the product at your home for issues covered by this warranty. (See exclusions below). For your convenience, IN HOME warranty service will still be available after the first 30 days of purchase, but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This warranty applies only while this product is within the United States. This Warranty does not cover: • Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters. • Standard Maintenance Servicing, oil changes, or tune-ups • Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. • Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine. • Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the owner's manual. • Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale). In general, fuel should be used within 30 days of its purchase date. • Normal deterioration and wear of the exterior finishes, or product label replacement. • Riding equipment used for commercial or rental purposes. LIMITED WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service will still be available but a trip charge will apply. This charge will be waived if the Craftsman product is dropped of at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This battery warranty applies only while this product This warranty gives you specific vary, from state to state. Sears, Roebuck legal rights, and Co.,Dept.817WA, and you may also have other rights, Hoffman 2 is within the United States. Estates, IL 60179 which IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. • Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. • Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. • Slow down before turning. • Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. • Turn off blades when not mowing. • Stop engine before removing grass catcher or unclogging chute. • Mow only in daylight or good artificial light. • Do not operate the machine while under the influence of alcohol or drugs. • Watch for traffic when operating near or crossing roadways. • Use extra care when loading or unloading the machine into a trailer or truck. • Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury. • Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause buildup to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage. _II, WARNING: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug. ,_WARNING: Do not coast down a hill in neutral, you may lose control of the tractor. WARNING: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. _KWARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. _ILWARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling. I. GENERAL OPERATION • Read, understand, and follow all instructions in the manual and on the • • • • I1.SLOPE machine before starting. Only allow responsible adults, who are familiar with the instructions, to operate the machine. Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. Never carry passengers. OPERATION Slopes are a major factor related to loss-ofcontrol and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. 3 DO: • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Never allow children to operate the machine. • Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. • Mow up and down slopes, not across. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability. • Use extra care with grass catchers or other attachments. These can change the stability of the machine. • Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. DO NOT: IV. SERVICE • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. - Use only an approved container. - Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. -Never refuel the machine indoors. - Never store the machine or fuel container inside where there is an open flame, such as a water heater. • Never run a machine inside a closed area. • Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. • Never tamper with safety devices. Check their proper operation regularly. • Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. • Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. • Never make adjustments or repairs with the engine running. • Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. • Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. • Check brake operation frequently. Adjust and service as required. • Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. • Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. • Do not traction • Do not putting • Do not slopes. mow on wet grass. Reduced could cause sliding. try to stabilize the machine by your foot on the ground. use grass catcher on steep IlL CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. 4 • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers or children even with the blades off. • DO not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. • Mow up and down slopes (15 ° Max), not across. • Remove obstacles such as recks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. • If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. • Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. 5 PRODUCT Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". SPECIFICATIONS Gasoline 4 Gallons Capacity and Type: Unleaded Regular Oil Type SAE 10W30 (above 32°F) API-SF-SJ): A Repair Agreement is available on this product. Contact your nearest Sears store for details. SAE 5W-30 (below 32°F) Dil Capacity: W/Filter: W/O Filter: Spark Plug: _Gap: .030") Champion 3round REPAIR AGREEMENT Speed 0 - 5.5 0 - 2.4 Front: Rear: 14 PSI 10 PSI Charging System: 15 Amps Battery: @ 3600 RPM Amp/Hr: Min. CCA: Case size: Blade Bolt Torque: RESPONSIBILITIES • Read and observe the safety rules. • Follow a regular schedule in maintaining, caring for and using your tractor. • Follow the instructions under "Maintenance" and "Storage" sections of this owner's manual. AWARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brushcovered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual). RC12YC (MPH): Forward: Reverse: Tire Pressure: CUSTOMER 4.5 Pints 4.0 Pints 28 230 U1R 45-55 Ft. Lbs. CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained technicians and the proper tools to service or repair this tractor. Keys (2) Keys For Future Use Video Cassette Mower Leveling Slope Sheet Bubble Wrench 6 Level Your new tractor has been assembled at the factory. Review the video cassette before you begin. When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating position (seated behind the steering wheel). Adiostment TO REMOVE TRACTOR FROM CARTON UNPACK CARTON Knob 1. Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat. 2. Remove packing materials. 3. Remove protective materials from tractor hood and grill. IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid. NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid. TO ROLLTRACTOR OFF SKID (See Operation section for location and function of controls) 1. Press lift Fever plunger and raise attachment lift lever to its highest position. 2. Release parking brake by depressing brake pedal. 3. Place freewheel control in "transmission disengaged" position (See "TO TRANSPORT' in the Operation section of this manual). 4. Roll tractor forward off skid. CHECK BA'n'ERY 1. Lift hood to raised position. NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions). /"°" ,,.."'" .-'°' Label TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls) A WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of ADJUST other people and objects. 1. Be sure all the above assembly steps have been completed. 2. Check engine oil level and fill fuel tank with gasoline. 3. Place freewheel control in "transmission engaged" position. (See "TO TRANSPORT' in the Operation section of this manual). 4. Sit on seat in operating position, depress brake pedal and set the parking brake. 5. Press lift lever plunger and raise attachment lift lever to its highest position. SEAT 1. Raise seat and loosen adjustment knob. 2. Lower seat into operating sit in seat. position and 3. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. 4. Get off seat without moving its adjusted position. 5. Raise seat and tighten adjustment knob securely. 7 ,/'CHECKLIST 6. Start the engine. After engine has started, move throttle control to idle position. 7. Release parking brake. 8. Slowly depress forward drive pedal and drive tractor off skid. 9. Apply brake to stop tractor and set parking brake. 10.Turn ignition key to "STOP" position. Continue with the instructions that follow. CHECK TIRE Before you operate your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product. Please review the following checklist: ,I All assembly instructions have been completed. ,/No remaining loose parts in carton. ,/Battery is properly prepared and charged. (Minimum 1 hour at 6 amps). ,/Seat is adjusted comfortably and tightened securely. •/ All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory). •/ Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling). ,/Check mower and drive belts. Be sure PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual. CHECK DECK LEVELNESS For best cutting results, mower housing should be properly leveled. See '_O LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. they are routed properly around pulleys and inside all belt keepers. ,/Check wiring. See that all connections are still secure and wires are properly clamped. ,/Before driving tractor, be sure freewheel control is in '_transmission engaged" position (see 'qo Transport" in the Operation section of this manual). While learning how to use your tractor, pay extra attention to the following important items: ,/Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean, regular unleaded gasoline. ,/Become familiar with all controls, their location and function. Operate them before you start the engine. ,I Be sure brake system is in safe operating condition. ,/It is important to purge the transmission before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See "TO START ENGINE" and "PURGE TRANSMISSION" in the Operation section of this manual). CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See 'qO ADJUST BRAKE" in the Service and Adjustments section of this manual. 8 These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. R N H L REVERSE NEUTRAL HIGH LOW ENGINE OFF LIGHTS ON OVER TEMP LIGHT FUEL ATTACHMENT CLUTCH ENGAGF.O ENGINE ON OIL PRESSURS ATTACHMENT CLUTCH DISENGAGED FREE WHEEL (Automatic Models only) & result in death, serious injury and/or property damage. CHOKE ENGINE START BATI]ERY & & & FAST PARKING BRAKE REVERSE DANGER, KEEP HANDS AND FEET AWAY FORWARD SLOW IGNITION PARKING BRAKE LOCKED MOWER HEIGHT KEEP AREA CLEAR PARKING BRAKE UNLOCKED MOWER UFT SLOPE HAZARDS (SEE SAFETY RULES SECTION) DANGER indicates a hazard which, if not avoided, will result in death or serious injury. WARNING indicates a hazard which, if not avoided, could result in death or serious injury. CAUTION indicatesa hazard which, if Rot avoided, might result in minor or moderate injury. CAUTION when used without the alert symboT, indicates a situation that could result in damage to the tractor and/or engine. Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety information about hazards which can I',,I HOT SURFACES indicatesa hazard which, .,_,_l,,,. if not avoided,could result in death, serious injury and/or property damage. .a_ FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage. 9 KNOW READ YOUR YOUR TRACTOR THIS OWNER'S TRACTOR MANUAL AND SAFETY RULES BEFORE OPERATING Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Hourmeter Ammeter Ignition Switch Light Switch Position Attachment Clutch Switch Drive Pedal Attachment Throttle ger Lift Lever .Reverse Drive Pedal Brake Freewheel Cruise Control Lever Our tractors conform to the safety standards of the American National Standards Institute. ATTACHMENT CLUTCH SWITCH: Used to engage the mower blades, or other attachments mounted to your tractor. LIGHT SWITCH POSITION: Turns the headlights on and off. THROTTLE CONTROL - Used to control engine speed. CHOKE CONTROL - Used when starting a cold engine. BRAKE PEDAL: Used for braking the tractor and starting the engine. FREEWHEEL CONTROL: Disengages transmission for pushing or slowly towing the tractor with the engine off. ATTACHMENT LIFT LEVER: Used to raise, lower and adjust the mower deck or other attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position. IGNITION SWITCH: Used for starting and stopping the engine. AMMETER: Indicates battery charging (+) or discharging (-). PARKING BRAKE: Locks clutch/brake into the brake position. FORWARD DRIVE PEDAL - Used for forward movement of tractor. REVERSE DRIVE PEDAL - Used for reverse movement of tractor. CRUISE CONTROL LEVER - Used to set forward movement of tractor at desired speed without holding the forward drive pedal. HOURMETER - Indicates hours of operation. 10 The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles. HOW TO USE YOUR TRACTOR when leaving tractor to prevent unauthorized use. • Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go dead. NOTE" Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. 1. Depress brake pedal all the way down and hold. 2. Pull parking brake lever up and release pressure from brake pedal. Pedal should remain in brake position. Make sure parking brake will hold tractor secure. Attachment Clutch Switch Push-in to Pull Out To "Engage" "Disen( _,CAUTION: Always stop tractor completely, as described above, before leaving the operator's position. Ignition Key THRO'n'LE Choke "Brake' Position Brak "Drive" Position Always operate engine at full throttle. • Operating engine at less than full throttle reduces the battery charging rate. • Full throttle offers the best bagging and mower performance. TO USE CHOKE CONTROL Reverse Drive "Disehgaged" Position Brake C L_ise "Engaged" Control _osmon Lever STOPPING MOWER BLADES CONTROL - Use choke control whenever you are starting a cold engine. Do not use to start a warm engine. • To engage choke control, pull knob out. Slowly push knob in to disengage. TO MOVE FORWARD AND BACKWARD The direction and speed of movement is controlled by the forward and reverse drive pedals. 1. Start tractor and release parking brake. 2. Slowly depress forward or reverse drive pedal to begin movement. Ground speed increases the further down the pedal is depressed. TO USE CRUISE CONTROL • To stop mower blades, push attachment clutch switch in to disengaged position. GROUND DRIVE • To stop ground drive, depress clutch/ brake pedal all the way down. • Move motion control lever to neutral (N) position. IMPORTANT: The motion control lever The cruise control feature can be used for forward travel only. 1. With forward drive pedal depressed to desired speed, move cruise control lever forward to "SET' position and hold while lifting your foot off the pedal, then release the cruise control lever. To disengage the cruise control, pull the lever backward to "OFF" position, or fully depress the brake pedal. TO ADJUST MOWER CUTTING HEIGHT does not return to neutral (N) position when the clutch/brake pedal is depressed. ENGINE • Move throttle control between half and full speed (fast) position. NOTE: Failure to move throttle control between half and full speed (fast) position, before stopping, may cause engine to "backfire". • Turn ignition key to "STOP" position and remove key. Always remove key 11 The position of the attachment determines the cutting height. lift lever TO STOP MOWER BLADES disengage attachment clutch control• _,CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place. Attachment Lift Attachment Clutch Lever High Position Switch Pull Out To • Grasp lift lever. • Press plunger with thumb and move lever to desired position• The cutting height range is approximately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. • The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. • For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. TO ADJUST GAUGE WHEELS "Engage" ,i TO OPERATE ON HILLS _WARNING: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope. Use the slope guide at the back of this manual. • Choose the slowest speed before starting up or down hills. • Avoid stopping or changing speed on hills. • If stopping is absolutely necessary, push brake pedal quickly to brake position and engage parking brake. • To restart movement, slowly release parking brake and brake pedal. • Slowly depress appropriate drive pedal to slowest setting. • Make all turns slowly• TO TRANSPORT When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Freewheel control is located at the rear drawbar of tractor. 1. Raise attachment lift to highest position with attachment lift control• 2. Pull freewheel control out and down into the slot and release so it is held in the disengaged position• • Do not push or tow tractor at more than two (2) MPH. • To re-engage transmission, reverse above procedure• Transmission Engaged J Clevis Pin MOWER Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. 1. Select desired height of cut. 2. Start mower blades by engaging attachment clutch control• Low Position Push In To "Disengage _"_----_ _ Retainer Spring • . " .f_ Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE: Be sure tractor is on a flat level surface. 1. Lower mower and adjust mower to desired cutting height. 2. Remove retainer spring and clevis pin which secure each gauge wheel bar. 3. Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightly off the ground. 4. Replace retainer spring into clevis pin. 5. Be sure all gauge wheels are in the same setting. IMPORTANT: Be sure to readjust gauge wheels if you change the cutting height of the mower deck. TO OPERATE _ Transmission 12 Disengaged NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). TOWING CARTS AND OTHER ATTACHMENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. 1. Check engine oil with tractor on level ground. 2. Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill. • For cold weather operation you should change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual). • To change engine oil, see the Maintenance section in this manual. ADD GASOLINE • Fill fuel tank to bottom of tank filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. •,CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. 1. Be sure freewheel control is in the transmission engaged position. 2. Sit on seat in operating position, depress brake pedal and set parking brake. 3. Move attachment clutch to disengaged position. 4. Move throttle control to fast position 5. Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed. NOTE: Before starting, read the warm and cold starting procedures below. 6. Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry. WARM WEATHER STARTING (50 ° F and above) 7. When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. • The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute 13 using the choke as described above. COLDWEATHER STARTING (50 F and below) 7. When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. AUTOMATIC TRANSMISSION WARM UP Before driving the unit in cold weather, the transmission should be warmed up as follows: 1. Be sure the tractor is on level ground. 2. Release the parking brake and let the brake slowly return to operating position. 3. Allow one minute for transmission to warm up. This can be done during the engine warm up period. • The attachments can be used during the engine warm-up period after the transmission has been warmed up and may require the choke control be pulled out slightly. NOTE" If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. (See 'q'O ADJUST CARBURETOR" in the Service and Adjustments section of this manual). PURGE TRANSMISSION _il,CAUTION" Never engage or disengage freewheel lever while the engine is running. To ensure proper operation and performance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have developed during shipping of your tractor. IMPORTANT: Should your transmission require removal for service or replacement, it should be purged after reinstallation before operating the tractor. 1. Place tractor safely on level surface with engine off and parking brake set. 2. Disengage transmission by placing freewheel control in disengaged position (See "TO TRANSPORT" in this section of manual). 3. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. Disengage parking brake. 4. Depress forward drive pedal to full forward position and hold for five (5) seconds and release pedal. Depress reverse drive pedal to full reverse position and hold for five (5) seconds and release pedal. Repeat this procedure three (3) times. NOTE" During this step there will be no movement of drive wheels. The air is being removed from hydraulic drive system. 5. 6. Shut off engine and set parking brake. Engage transmission by placing freewheel control in "transmission engaged" position (See "TO TRANSPORT' in this section of manual). 7. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2)speed. Disengage parking brake. 8. Drive tractor forward for approximately five feet then backwards for five feet. Repeat this driving procedure three times. Your transmission is now purged and ready for normal operation. MOWING TIPS • Mower should be properly leveled for best mowing performance. See 'q'O LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting. • When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished. f • If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. • Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. • Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. • When operating attachments, select a ground speed that will suit the terrain and give best performance of the 14 attachment being used. MA,NTENANC SCR DU' Check Operation Check Brake Tire Pressure _ "" _V' Check Operator Presence and T Interlock Check forSystems Loose Fasteners _VW II_s V # Lubrication Chart T A g Check Battery Level Sharpen/Replace Mower Blades Clean Battery and Terminals i3 Check Transaxle Cooling (1_ I_ / CheCk V-Belts CheckEr_r_ O, L_ Change l/ V' Erlgine Oil (with oil filter) VWl,= NE lifter)Clean ChangeAirEngine Filter Oil (withOutOil G EN _i V w _ Clean Air Screen Inspect Muffler/Spark An.ester Replace Oil Filter (If equipped) _.= Clean Engine Cooling Fins _ Replace Spark Plug I1_ 2 (1_ Replace Air Filter Paper Cartridge Replace Fuel Filter I## 1 - Change more often when operating under a heavy load or in high ambient temperatures. 2 - Service more often when operating in dirty or dusty conditions. GENERAL LUBRICATION RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. 1. 2. 3. 4. 5. EACH CHART _) Spindle Zerk (_ Spindle Zerk (D Front Wheel Bearing Zerk ._ Wheel Bearing Zerk Engine _ Mandrel Zerks • Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFORE 3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery. 5 - Tighten front axle pivot bolt to 35 ft.-_bs, maximum. Do not overtighten. i • General Purpose Grease (_ Refer to Maintenance "ENGINE" Section IMPORTANT: Do not oil or grease the pivot points which have special nylon bear-ings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly. USE Check engine oil level. Check brake operation. Check tire pressure. Check operator presence and interlock systems for proper operation. Check for loose fasteners. 15 TRACTOR IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly. 4. Reassemble blade bolt tighten bolt securely (45-55 Ft. Lbs. torque). IMPORTANT: Blade bolt is grade 8 heat treated. Mandrel Trailing Assembly Always observe safety rules when performing any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES Edge B,odeBo,t • Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Center Hole TO SHARPEN Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. • The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. • To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. • Slide blade on to an unthreaded disengaged position. • When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. • When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. • The attachment clutch should never portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. Center Hole is in the Blade 5/8" Bolt or Pin For best results mower blades must be kept sharp. Replace bent or damaged blades. BLADE BLADE NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced. Be sure that operator presence and interlock systems are working properly. If your tractor does not function as described below, repair the problem immediately. • The engine should not start unless the brake pedal is fully depressed and attachment clutch control is in the operate unless the operator seat. BLADE CARE L.j BATTERY REMOVAL Your tractor has a battery charging system which is sufficient for normal use. How- 1. Raise mower to highest position to allow access to blades. 2. Remove blade bolt. 3. Install new or resharpened blade with trailing edge up towards deck as shown. ever, periodic charging of the battery with an automotive charger will extend its life. • Keep battery and terminals clean. • Keep battery bolts tight. • Keep small vent holes open. • Recharge at 6-10 amperes for 1 hour. 16 NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BA'I-I'ERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. 1. Remove terminal guard. 2. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. 3. Rinse the battery with plain water and dry. 4. Clean terminals and battery cable ends with wire brush until bright. 5. Coat terminals with grease or petroleum jelly. 6. Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual). TRANSAXLE ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF-SJ. Select the oil's SAE viscosity grade according to your expected operating temperature. SAE VISCOSITY ._ .20 TEMPERATURE TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ. • Be sure tractor is on level surface. • Oil will drain more freely when warm. • Catch oil in a suitable container. COOLING 1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. 2. Remove yellow cap from end of drain valve and install the drain tube onto the fitting. Oil Drain Valve • Inspect cooling fan to be sure fan blades are intact and clean. Closed and _ Locked ___1 • Inspect cooling fins for dirt, grass clippings and other materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fins. Position Yellow PUMP FLUID Cap _ The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxle. Should the 3. transaxle ever leak or require servicing, contact a sears or other qualified service center. 4. 5. V-BELTS Check V-belts for deterioration 10 20 BEFORE NEXT OIL CHANGE Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. The transmission fan and cooling fins should be kept clean to assure proper cooling. Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. To prevent possible damage to seals, do not use high pressure water or steam to clean transaxle. TRANSAXLE .10 0 RANGE _rrlCIPATED GRADES and wear 6. after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. 7. 17 I _'_ __° _._ _, , -_r-,._-,_ _ ._ Tube Drain Unlock drain valve by pushing inward slightly and turning counterclockwise. To open, pull out on the drain valve. After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown. Remove the drain tube and replace the cap onto to the end of the drain valve. Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual. 8. Use gaugeon oil fill cap/dipstickfor checkinglevel. Insertdipstickinto the tube and restthe oil fill cap on the tube. Do not threadthe cap onto the tubewhen taking reading. Keepoil at "FULL"line on dipstick. Tightencap onto the tube securelywhen finished. ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year. AIR FILTER Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. 1. Loosen knob and remove cover. TO SERVICE PRE-CLEANER 2. Slide foam pre-cleaner off cartridge. 3. Wash it in liquid detergent and water. 4. Squeeze it dry in a clean cloth. Allow it to dry. 5. Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. TO SERVICE CARTRIDGE • Replace a dirty, bent, or damaged cartridge. NOTE: Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge. 6. Remove nut and cartridge plate. 7. Reinstall the pre-cleaner (cleaned and oiled) over the paper cartridge. 8. Check rubber seal for damage and proper position around stud. Replace if necessary. 9. Reassemble air cleaner, cartridge plate, and nut. 10.Reinstall air cleaner cover and secure by tightening knob. Cartridge Cartridge "_. _'ll_.,_ )-_j CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. CLEAN AIR INTAKE/COOLING AREAS To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times. Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled. NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating. MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK Replace spark plug(s) at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual. IN-LINE ,no _Nut FUEL FILTER The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required. 1. With engine cool, remove filter and plug fuel line sections. 2. Place new fuel filter in position in fuel line with arrow pointing towards carbu retor. 3. Be sure there are no fuel line leaks and clamps are properly positioned. 4. Immediately wipe up any spilled gasoline. P,a,e _i_'_ri!_ PLUG(S) Clamp 'F Rubber :ea Fuel Filter_ Pre-Cleaner 18 CLEANING We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life. • Clean engine, battery, seat, finish, etc. of all foreign matter. • Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automotive type wax. WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: 1. Depress brake pedal fully and set parking brake. 2. Place attachment clutch in "DISENGAGED" position. 3. Turn ignition key "STOP" and remove key. 4. Make sure the blades and all moving parts have completely stopped. 5. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TO REMOVE MOWER 1. Place attachment clutch in "DISENGAGED" position. 2. If equipped, turn height adjustment knob to lowest setting. 3. Lower mower to its lowest position. 4. Disengage belt tension rod from lock bracket. CAUTION: Rod is spring loaded. Have a tight grip on rod and release slowly. 5. Remove retainer spring holding antiswaybar to chassis bracket and disengage anti-sway bar from bracket. 6. Remove four retainer springs from front plate assembly and remove plate. 7. Remove retainer springs from suspension arms at deck and disengage arms from deck. Lock Bracket Belt Tension Front Rod Mower (Disengaged_,;. Position) '_ 8. Raise attachment lift to its highest position. 9. Slide mower forward and remove belt from electric clutch pulley. 10.Slide mower out from under right side of tractor. TO INSTALL MOWER Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control. Engage parking brake. 1. Swing anti-sway bar to left side of mower deck. 2. Slide mower under tractor with deflector shield to right side of tractor. IMPORTANT: Check belt for proper routing in all mower pulley grooves. Electric Clutch Pulley Double Loop Retainer Springs Front Plate Assembly Chassis Bracket Single Loop Retainer Springs Spring ,ged Pins AntiBar USE PLIERS _\ FOR Suspension Arms Double Loop Retainer Springs (Outward pointing deck pins) Front Mower Bracket Deflector Shield 19 3. 4. 5. 6. 7. 8. 9. If equipped, tum height adjustment knob counterclockwise until it stops. Lower mower linkage with attachment lift control. Be sure belt tension rod is in disengaged position. Install belt into electric clutch pulley groove. Place the suspension arms on outward pointing deck pins. Retain with double loop retainer spring with loops up as shown. Install front plate assembly to tractor suspension brackets and retain with single loop retainer springs as shown. Position front plate assembly between front mower brackets. Raise deck and plate assembly to align holes and insert flanged pins. Secure pins with double loop retainer springs between the plate assembly and mower brackets. NOTE: To assist in locating hole in flanged pin, the hole in pin is inline with notch on head of pin. if necessary, move mower side-to-side to give space between plate and mower brackets. IMPORTANT: Check belt for proper routing in all mower pulley grooves. 10.Engage belt tension rod by pushing rod into locking bracket. A CAUTION: Belt tension rod is spring loaded. Have a tight grip on rod and engage slowly. 11.Connect anti-sway bar to chassis bracket under left footrest and retain with double loop retainer spring. 12.1f equipped, turn height adjustment knob clockwise to remove slack from mower suspension. 13. Raise deck to highest position. TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground such as a carport or garage. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" section of this manual). If tires are over or underinflated, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT BUBBLE LEVEL NOTE: surface WITH If necessary, check side-to-side below tractor for levelness with a long board and the bubble level. • Using the lift lever, place mower in position where no part of the mower, including gauge wheels, is touching the ground. • From left side of tractor, find the level decal on top of mower and place bubble level on decal as indicated. • Mower is level side-to-side when bubble is between the two lines in the bubble level. • If adjustment is necessary, under left hand footrest, turn lift link adjustment nut (above yellow cap) in appropriate direction to bring bubble between the lines in the bubble level. • Remove bubble level from mower and Bubble Between Lines Bubble Level Level Decal Brake Pedal Left Hand Footrest J ,i,Link _ Yellow CaoP _ 2O Adjustment _ Nut store in a safe place. ALTERNATE SIDE-TO-SIDE ADJUSTMENT METHOD • Raise mower to its highest position. • Measure height from bottom edge of mower to ground level at front corners of mower. Distance "A" on both sides of mower should be the same. • If adjustment is necessary, make adjustment on one side of mower only. • To raise one side of mower, tighten lift link adjustment nut on that side. • To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 3/16". • Recheck measurements after adjusting. Check adjustment on right side of tractor. Position any blade so the tip is pointing straight forward. Measure distance "B" at front and rear tip of blade • Before making any necessary adjustments, check that both front links are equal in length. • If links are not equal in length, adjust one link to same length as other link. • To lower front of blade, loosen nut "C" on both front links an equal number of turns. NOTE: Each full turn of nut "C" will change dim. "B" by approximately 3/16". • When distance "B" is 1/8" to 1/2" lower at front than rear, tighten nut "D" against trunnion on both front links. • To raise front of mower, loosen nut "F' from trunnion on both front links. FRON_TO-BACKADJUSTMENT IMPORTANT: Tighten nut "E" on both front links an equal number of turns. The two front links must remain equal in length. • When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F' against trunnion on both front links. Deck must be level side-to- side. If the following front-to-back adjustment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. • Recheck To obtain the best cutting results, the mower blades should be adjusted so the front tip is approximately 1/8" to 1/2" lower than the rear tip when the mower is in its ,_ghest position. CAUTION: Blades are sharp. Protect your hands with gloves and/or wrap blade with heavy cloth. Bottom Edge of Mower to Ground side-to-side adjustment. Blade Bottom Edge of Mower to Ground BOTH FRONT LINKS MUST BE EQUAL IN LENGTH Suspension Arm "C" Lift Link Nut Front Assembly 21 Trunnion TO REPLACE MOWER DRIVE 8. Remove belt from electric clutch pulley. 9. Remove belt from idler pulleys. 10.Check primary idler arm and two idlers to see that they rotate freely. 11.Be sure spring is securely hooked to primary idler arm and spring arm. BELT MOWER DRIVE BELT REMOVAL 1. Park tractor on a level surface. Engage parking brake. 2. Lower mower to its lowest position. 3. Disengage belt tension rod from lock bracket. MOWER DRIVE BELT INSTALLATION 12.Install belt in both idlers. 13.Install new belt onto electric clutch CAUTION: Rod is spring loaded. Have a firm grip on rod and release slowly. 4. Remove screws from R.H. mandrel cover and remove cover. 5. Remove any dirt or grass clippings which may have accumulated around mandrels and entire upper deck surface. 6. Disconnect R.H. suspension arm from rear deck bracket by removing retainer spring. 7. Carefully roll belt over the top of R.H. mandrel pulley. pulley. 14.Carefully roll belt into upper groove of R.H. mandrel pulley. 15.Carefully check belt routing making sure belt is in the grooves correctly. 16.Reconnect R.H. suspension arm to rear deck bracket with retainer spring. 17.Reassemble R.H. mandrel cover. 18.Engage belt tension rod by pushing rod into locking bracket. a.H. Mandrel Belt Tension Rod (Disengaged Cover _ ! Electric Clutch Pulley Position) _,? Idler Pulleys \ a.H, Mandrel Spring Arm a.H. Suspension Arm Primary Idler Arm 22 TO REPLACE MOWER BLADE 10.Check secondary idler arm and idler pulley to see that they rotate freely. 11. Be sure spring is hooked in secondary idler arm and secondary spring arm. (SECONDARY) DRIVE BELT Park the tractor on level surface, Engage parking brake. 1. Remove mower (See "TO REMOVE MOWER" in this section of manual). 2. Remove screws from R.H. and L.H. mandrel covers and remove covers, REMOVE MOWER INSTALL MOWER DRIVE BELT REINSTALL BLADE BELT MOWER DRIVE BELT (Refer to 'q'O REMOVE MOWER DRIVE BELT" illustration in this section of manual). 14.Install belt into upper groove of R.H. mandrel pulley and around both idlers. Pull belt to front of mower to remove slack. BLADE (SECONDARY) DRIVE BELT 7. Carefully roll belt off L.H. mandrel pulley. 8. Remove belt from center mandrel 15.Reinstall mandrel covers and securely tighten all screws. 16.Carefully check belt routing making sure belt is in all grooves correctly. 17. Reinstall mower to tractor (See "TO INSTALL MOWER" in this section of pulley, idler pulley, and R.H. mandrel pulley. 9. Remove any dirt or grass which may have accumulated around mandrels and entire DRIVE 12.Install new belt in lower groove of R.H. mandrel pulley, idler pulley, and center mandrel pulley as shown. 13.Carefully roll belt over L.H. mandrel pulley. Make sure belt is in all grooves properly. (Refer to "1"O REMOVE MOWER DRIVE BELT" illustration in this section of manual). 3. Carefully roll belt over the top of R.H. mandrel pulley. 4. Remove belt from idler pulleys. 5. Check primary idler arm and two idlers to see that they rotate freely. 6. Be sure spring is securely hooked to primary idler arm and spring arm. REMOVE NEW MOWER (SECONDARY) manual). upper deck surface. Secondary Idler Arm Idler Pulley L.H. Mandrel ring Secondary g Arm Center Mandrel \ Mower Blade (Secondary) Drive Belt a,H, Mandrel 23 TO CHECK AND ADJUST BRAKE Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle. If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted. TO CHECK BRAKE 1. Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and engage parking brake. 2. Disengage transmission by placing freewheel control in '_ransmission disengaged" position. Pull freewheel control out and into the slot and release so it is held in the disengaged position. The rear wheels must lock and skid when you try to manually push the tractor forward. If the rear wheels rotate, the brake needs to be adjusted or the pads need to be replaced. TO ADJUST BRAKE TO REPLACE 1. Remove mower (See "TO REMOVE MOWER" in this section of manual). NOTE: Observe entire motion drive belt and position of all belt guides and keepers. 2. Disconnect clutch wire harness. 3. Remove clutch Iocator. 4. Remove belt from stationary idler and clutching idler. 5. Remove belt downward from engine pulley and around electric clutch. 6. Pull belt slack toward rear of tractor. Carefully remove belt upwards from transmission input pulley and over cooling fan blades. 7. Remove belt from center span keeper and pull belt away from tractor. BELT INSTALLATION - 1. Carefully work new belt down around transmission cooling fan and onto the input pulley. 2. Slide belt into the center span keeper. 3. Pull belt toward front of tractor and roll belt around electric clutch and onto engine pulley. 4. Install belt through stationary idler and clutching idler. 5. Reinstall clutch locater and tighten nut securely. 6. Reconnect clutch harness. 7. Make sure belt is in all pulley grooves and inside all belt guides and keepers. 8. Install mower (See "TO INSTALL MOWER" in this section of manual). operating arm and nut "A" on brake rod. If distance is other than 1-3/4", loosen jam nut and turn nut "A" until distance becomes 1-3/4". Retighten jam nut against nut "A". 4. Engage transmission by placing freewheel control in "transmission engaged" position. 5. Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than five (5) feet in highest gear, further maintenance is necessary. Replace brake pads or contact a Sears or other qualified service center. 3. Electric-..... Clutch -_-_ Clutch _,. IF Locator Clutching-Idler brake "Engaged" Nut "A" Stationary_ Idler Center Span// Keeper Jam Nut Transmission_ Operating Do not touch this nut. If further brake adjustment is necessary contact a Sears or other qualified service center. DRIVE BELT BELT REMOVAL- 1. Depress clutch/brake pedal all the way down and engage parking brake. 2. Measure distance between brake With parking MOTION Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. Input Pulley _ 24 tlF II II Clutch Wire Harness TRANSMISSION MENT REMOVAL/REPLACE- Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor. See "PURGE TRANSMISSION" in the Operation section of this manual. TO ADJUST MENT STEERING WHEEL ALIGN- If your battery is too weak to start the engine, it should be recharged. (See "BA'I-I'ERY" in the Maintenance section of this manual). If '_umper cables" are used for emergency sta_ng, follow this procedure: IMPORTANT: Your tractor is equipped with a 12 volt system. The other vehicle must also be a 12 volt system. Do not use your tractor battery to start other vehicles. TO A]-FACH JUMPER CABLES - If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble with crossbars horizontal. Tighten securely. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toein or camber, contact your nearest Sears or other qualified service center. TO REMOVE WHEEL FOR REPAIRS 1. Block up axle securely. 2. Remove axle cover, retaining ring and washers to allow wheel removal (rear wheels have a square key - Do not lose). 3. Repair tire and reassemble. NOTE; On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. 4. Replace washers and snap retaining ring securely in axle groove. 5. Replace axle cover. NOTE; To seal tire punctures and prevent flat tires due to slow leaks, purchase and use tire sealant from Sears. Tire sealant also prevents tire dry rot and corrosion. 1. Connect the POSITIVE (+) terminal of each battery(A-B), taking care not to short against tractor chassis. 2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of fully charged battery. 3. Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and battery. TO REMOVE CABLES, REVERSE ORDER 1. BLACK cable first from chassis and then from the fully charged battery. 2. RED cable last from both batteries. Weak or Dead Battery REPLACING Axle Cover BATTERY to prevent sparking from accidental grounding. 1. Lift hood to raised position. 2. Remove terminal guard. 3. Disconnect BLACK battery cable then RED battery cable and carefully remove battery from tractor. 4. Install new battery with terminals in same position as old battery. 5. Reinstall terminal guard. Square Key _ (Rear Wheel Only) ENGINE Fully Charged Battery [LCAUTION: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first Retaining Rin( Washers TO START BATTERY one end of the RED cable to WITH A WEAK _,WARNING: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protec'don when around batteries. 25 6. First connect RED battery cable to positive (+) battery terminal with hex bolt and keps nut as shown. Tighten securely. 7. Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt and keps nut. Tighten securely 8. Close terminal access doors. 9. Close hood. _Hood Headlight Wire Connector ® Keps,.Nut _ Access .... ..' Door_: Terrnina_ . _ !_ L:_ _f _\ ENGINE ,Y Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non-road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. TO ADJUST THRO'I-rLE CONTROL CABLE RexBolt _.__<:_?=_wy Guard ---;_---_E_J_ I I _ I _ "_ V TO REPLACE _-_ HEADLIGHT -- Positive (Red) Cable Negative (Black) Cable LAMP _CAUTION: When lit, the halogen lamps get extremely hot. Hold lamp assembly by the holder and do not touch the bulb. 1. Raise hood. The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: 1. With engine not running, move throttle control lever to fast position. 2. Check that speed control lever is against stop screw. If it is not, loosen casing clamp screw and pull throttle cable until lever is against screw. Tighten clamp screw securely. 2. Disconnect harness from lamp assembly. 3. Rotate counterclockwise and pull lamp assembly out of the hole in the backside of the grill. 4. Insert new lamp assembly and rotate clockwise to lock. 5. Reconnect harness to lamp assembly. 6. Close hood. INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. • Check wiring. See electrical wiring diagram in the Repair Parts section. TO REPLACE FUSE Idle Adjusting Needle Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. TO REMOVE SEMBLY HOOD AND GRILL Throttle Control Cable AS- 1. Raise hood. 2. Unsnap headlight wire connector. 3. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. 4. When replacing hood, be sure to reconnect the headlight wire connector. Stop Clamp Screw 26 Control Cable TO ADJUST CHOKE CONTROL PRELIMINARY The choke control has been preset at the factory and adjustment should not be necessary, check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: SE'I-I-ING - 1. Be sure you have a clean air filter, and the throttle control cable is adjusted properly (see "TO ADJUST THROTTLE CONTROL CABLE" in the Service and Adjustments section of this manual). 2. With engine off turn idle fuel adjusting needle in (clockwise) closing it finger tight and then turn out (counterclockwise) 1 turn. 1. With engine not running, move choke control (located on dash panel) to full choke position. 2. Remove air cleaner cover, filter and cartridge plate to expose carburetor choke (See "AIR FILTER" in the Maintenance section of this manual). 3. Choke should be closed. If it is not, loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw securely. 4. Reassemble air cleaner. FINAL SETTING - 1. Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion control lever in neutral (N) position. NOTE" The high idle is set at the factory and cannot be adjusted. 2. Idle soeed setting - With throttle control lever in slow position, engine should idle at 1200 RPM. If engine idles too slow or fast, turn idle speed adjusting screw in or out until correct idle is attained. Closed For Full, 3. TO ADJUST Idle fuel needle setting - With throttle control lever in slow position, turn idle fuel adjusting needle in (clockwise) until engine speed decreases and then turn out (counterclockwise) approximately 3/4 turn to obtain the best low speed performance. 4. Recheck idle speed. Readjust if necessary. CARBURETOR The carburetor has been present at the factory and adjustment should not be necessary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows: In general, turning the adjusting needles in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mixture. Turning the adjusting needles out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/ air mixture. ACCELERATION 5. TEST - Move throttle control lever from slow to fast position. If engine hesitates or dies, turn idle fuel adjusting needle out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly. High speed stop is factory adjusted. Do not adjust-damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact your nearest Sears or other qualified service center, which has proper equipment and experience to make any necessary adjustments. IMPORTANT: Damage to the needles and the seats in carburetor may result if screw is turned in too tight. 27 Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. _ILWARNING" Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. 1. Clean entire tractor (See "CLEANING" in the Maintenance section of this manual). 2. Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). 3. Lubricate as shown in the Maintenance section of this manual. 4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. 5. Touch up all rusted or chipped paint surfaces; sand lightly before painting. experiance indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. 1. Drain the fuel tank. 2. Start the engine and let it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • Use fresh fuel next season. NOTE; Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. and carburetor ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual). CYLINDER(S) 1. 2. Remove spark plug(s). Pour one ounce of oil through spark plug hole(s) into cylinder(s). 3. Turn ignition key to "START' position for a few seconds to distribute oil. 4. Replace with new spark plug(s). BATTERY • Fully charge the battery for storage. • After a period of time in storage, battery may require recharging. • To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BA-I-FERY AND TERMINALS" in the Maintenance section of this manual). • After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals. • If battery is removed from tractor for storage, do not store battery directly concrete or damp surfaces. Do not drain the gas tank if using fuel stabilizer. OTHER • Do not store gasoline from one season to another. • Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. • If possible, store your tractor indoors and cover it to give protection from dust and dirt. • Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust. IMPORTANT: Never cover tractor while on ENGINE FUEL SYSTEM IMPORTANT: It is importantto prevent gum deposites from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage. Also, engine 28 and exhaust areas are still warm. TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center CAUSE PROBLEM Will not start CORRECTION 1. Out of fuel. 2. Engine not "CHOKED" properly. 3. Engine flooded. 4. Bad spark plug, 5. Dirty air filter, 6. Dirty fuel filter, 7. Water in fuel. 8. 9. Loose or damaged wiring. Carburetor out of adjustment. 10. Engine valves adjustment. Hard to start Enginewill turn over not out of 1. Fill fuel tank. 2. See "TO START ENGINE" in Operation section. Wait several minutes before 3, attempting to start. 4. Replace spark plug. air filter. 5. Clean/replace 6. Replace fuel filter. 7. Drain fuel tank and carbure tor, refill tank with fresh gasoline and replace fuel filter. 8. Check all wiring. 9. See "To Adjust Carburetor" in Service and Adjustments section. 10.Contact a Sears or other qualified 1. Dirty air filter. 2. Bad spark plug. 3. Weak or dead battery. 4. Dirty fuel filter. 5. Stale or dirty fuel. 6. 7. Loose or damaged wiring. Carburetor out of adjustment. 8. Engine valves adjustment. out of service center. air filter. 1. Clean/replace 2. Replace spark plug. 3. Recharge or replace battery. 4. Replace fuel filter. 5. Drain fuel tank and refill with fresh gasoline. 6. Check all wiring. 7. See ',To Adjust Carburetor" ir Service and Adjustments section. 8. Contact a Sears or other qualified service center. 1. Brake pedal not depressed 2. Attachment clutch is engaged. 3. Weak or dead battery. 4. Blown fuse. 5. Corroded battery terminals. 6. Loose or damaged wiring. 7. Faulty ignition switch. 1. Depress brake pedal. 2. Disengage clutch. 3. 4. 5. 6. 7. Recharge or replace battery. Replace fuse. Clean battery terminals. Check all wiring. Check/replace ignition switch. 8. Faulty solenoid or starter, 8. 9. Faulty operator switch(es). presence attachment Check/replace solenoid or starter. 9. Contact a Sears or other qualified service center. Engine clicks but will not start 1. Weak or dead battery. 2. Corroded battery terminals. 3. Loose or damaged wiring. 4. Faulty solenoid or starter. 1. Recharge or replace battery. 2. Clean battery terminals. 3. Check all wiring. 4. Check/replace solenoid or starter. Loss of power 1. 1. Set in "Higher Cut" position/ reduce speed. 2. Adjust throttle control. Cutting too much grass/too fast. 2. Throttle in "CHOKE" position, 29 TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM CAUSE CORRECTION Loss of power (continued) 3. 3. 4. 5. 6. Build-up of grass, leaves and trash under mower. Dirty air filter. Low oil level/dirty oil. Faulty spark plug. 7. 8. Dirty fuel filter. Stale or dirty fuel. 9. Water in fuel. 10.Spark plug wire loose. 11. Dirty engine air screen/fins. 12. Dirty/clogged muffler. 13. Loose or damaged wiring. 14. Carburetor out of adjustment. 15. Engine valves out of adjustment. Excessive vibration 1. Worn, bent or loose blade. 2. Bent blade mandrel. 3. Loose/damaged part(s). Engine continues to run when operator leaves seat with attachment clutch engaged 1. Faulty operator-safety presence control system. Poorcut-uneven 1. Worn, 2. Mower 3. Buildup of grass, leaves, and trash under mower. Bent blade mandrel. 4. . _ower blades rmt rotate will bent or loose blade. deck not level. Clogged mower deck vent from build-up of grass, leaves, and trash around mandrels. 1. Obstruction in clutch mechanism. 30 Clean underside of mower housing. 4. Clean/replace air filter. 5. Check oil level/change oil. 6. Clean and regap or change spark plug. 7. Replace fuel filter. 8. Drain fuel tank and refill with fresh gasoline. 9. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. 10.Connect and tighten spark plug wire. 11.Clean engine air screen/ fins. 12.Clean/replace muffler. 13.Check all wiring. 14. See 'q'o Adjust Carburetor" in Service and Adjustments section. 15.Contact a Sears or other qualified service center. 1. Replace blade. Tighten blade bolt. 2. Contact a Sears or other qualified service center. 3. Tighten loose part(s). Replace damaged parts. . Check wiring, switches and connections. If not corrected contact a Sears or other qualified service center. 1. Replace blade. Tighten blade bolt. 2. Level mower deck. 3. Clean underside of mower housing. i 4. Contact a Sears or other qualified service center. 15. Clean around mandrels to open vent holes. 1. Remove obstruction. TROUBLESHOOTING See CHART: appropriate section PROBLEM Mower blades will not rotate (con't) in manual unless directed CAUSE to Sears service center CORRECTION 2. Worn/damaged mower drive belt, 3. Frozen idler pulley. 4. Frozen blade mandrel. 2, Replace mower drive belt. 3. 4. Replace idler pulley. Contact aSears or other qualified service center. Poor grass discharge 1. Place throttle control in "FAST" position. 2. Travel speed too fast. 2. Shift to slower speed. 3. Allow grass to dry before 3. Wet grass. mowing. 4. Mower deck not level. 4. Level mower deck. 5. Low/uneven tire air pressure 5. Check tires for proper air pressure. 6. Worn, bent or loose blade. !6. Replace/sharpen blade. Tighten blade bolt. 7. Buildup of grass, leaves and 7. Clean underside of mower trash under mower. housing. 8. Mower drive belt worn. 8. Replace mower drive belt. 9. Blades improperly installed. 9. Reinstall blades sharp edge down. 10. Improper blades used. 10. Replace with blades listed in this manual. 11.Clean around mandrels to 11 .Clogged mower deck vent holes from buildup of open vent holes. grass, leaves, and trash around mandrels. Headlight(s) not working (if so equipped) 1. Switch is "OFF". 2. Bulb(s) or lamp(s) burned out 3. Faulty light switch. 4. Loose or damaged wiring. Battery will not charge 1. Engine Engine "backfires" when turning engine "OFF" too slow. 5. Blown 1. 2, Bad battery cell(s). Poor cable connections. 3. Faulty regulator (if so equipped). Faulty alternator. 4. Loss of drive speed fuse. 1. Turn switch "ON". 2. 3. 4. Replace bulb(s) or lamp(s). Check/replace light switch. Check wiring and connections. 5. Replace fuse. 1. Replace battery. 2. Check/clean all connections. 3. Replace regulator. 4. 1. Freewheel control in "disengaged" position. 2. Motion drive belt worn, damaged, or broken. 3. Air trapped in transmission during, shipment or servicing. 1, Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine. 31 Replace alternator. 1. Place freewheel control in "engaged" position. 2. Replace motion drive belt. 3. . Purge transmission. Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine. SERVICE NOTE 32 TRACTOR -- MODEL NUMBER 917.272247 SCHEMATIC BATTERY ,_° FUSE AMMETER (OPTIONAL) i © _:_:_ _ )G L <::::_ ; i ' I CLUTCH / BRAKE (PEDAL AI( ' b i _--:-- t _ SOLENOID b...... ....... I STARTER , t i IGNmON SWITCH r (NOTOCCUPIED) i , : E ', tA , _ -- _J_', L .... -- ELECTRIC CLUTCH i 85 J [ 86 I F87 :©, i 30 , 3 awe i ' _"LINE FUEL i = OPERATORRELAY #1PRESENCE - ,G.IT,ON _ FOELs.O+_FF "I SOLENOIDOFF l -- --. UN,T• PL_ O--" SPAR T _P&SON ENOINEB_Ill TWIN CYL {IF SO EQUIPPED) )___ HOUR CHAq_OUT__ (OPT,ONAL, '°°d--I REOU 'TOR PTO SWITCH POSITION CIRCUIT HEAD-LIGHTS OFF IGNITION POSITION • SWITCH CIRCUIT "MAKE" M+G+A1 NONE RUN/LIGHT B+AI A2+L RUN B+A1 NONE START B + S + A1 NONE OFF REMOVABLE CONNECTIONS WIRING T ON C+GrB+H C+FrB+ErA+D GFC NON-REMOVABLE CONNECTIONS INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS SERVICING OF UNIT, THEY SHOULD PROPERLY SECURE YOUR WIRING. 33 WERE REMOVED FOR BE REPLACED TO DA TRACTOR - - MODEL NUMBER 917,272247 ELECTRICAL I i 26 \ \ \ \ 16 34 TRACTOR -- MODEL NUMBER 917.272247 ELECTRICAL KEY PART NO. NO. DESCRIPTION 1 2 8 10 11 12 16 21 25 26 27 28 29 30 33 40 42 45 46 50 55 79 81 Battery Bolt, Hex 1/4-20 x 3/4 Tray, Battery Bolt, Battery, Front 1/4-20 x 7-1/2 Holddown, Battery, Front Nut, Push, Nylon, Battery, Front 1/4 Switch, Interlock Harness, Light Cable, Battery Fuse Nut, Hex, Keps 1/4-20 UNC Cable, Ground Switch, Seat Switch, Ignition Key Harness, Ignition Cover Terminal Ammeter Hourmeter Switch, PTO Screw, Thd. Roll. 5/16-18 x 1/2 Lamp and HolderAssembly Relay Assembly 163465 74760412 7603J 145211 150109 145769 176138 175449 178909 175158 73510400 145491 160784 175442 175447 179737 154336 177500 177501 178461 17490508 175448 109748X NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 35 TRACTOR CHASSIS AND ENCLOSURES - - MODEL NUMBER 917.272247 42 29 217 215 218 39 58 166 20 23 219" 2O9 154 2O9 6O i 13 , • 37 _3 / 3 14 74 38 2O9 :36 TRACTOR - - MODEL NUMBER CHASSIS AND ENCLOSURES 917.272247 KEY NO. PART NO. DESCRIPTION 1 2 3 9 10 11 13 14 17 20 23 25 26 28 29 30 31 37 38 39 42 43 58 60 64 74 142 143 144 145 154 155 158 159 166 206 209 215 217 218 219 174619 176554 17060612 172542)(418 72140608 174996 179174X010 17490608 172540X615 180679 124028X 19131312 STD541437 174945X418 174944X418 179131X615 139976 17490508 175710 174988 172545)(599 172544X599 174993 STD533707 174997 STD541437 175702 154966 175582 156524 174679 174680 162037 179950X418 164863 170165 17000612 1725,43X615 179132X418 124346X 17000512 Chassis Drawbar Screw, 3/8-16 x 3/4 Dash Bolt RDHD SQNK 3/8-16 x 1 Panel, Dash, LH Panel, Dash, RH Screw Thdrol 3/8-16 x 1/2 Hood Assembly Plate Battery Bushing Snap Washer 13/32 x 13/16 x 12 Gauge Looknut, Hex, with Insert 3/8-16 UNC Grille LightboxDual Fender/Footrest Bracket, Fender/Support Screw, Thdrol. 5/16-18 x 1/2 TYT Bracket Asm Pivot Mower Rear Bracket Pivot Hood Lens Lh Lens Rh Duct Hood Bolt Rdhd Sqnk 3/8-16 UNC x 3/4 Dash Lower Nut Crownlock3/8-16 UNC Plate Reinfomement Bracket Swaybar Chassis Bracket Footrest Rod PivotChassis/Hood Bracket Dash Rh Bracket Dash Lh Parking Brake Bkrt Cupholder HWHDH:-Lo. #13-16 x 3/4 Bolt Shoulder 5/16-18 Screw Hexwsh Thdr 3/8-16 x 3/4 Bumper ConsoleFuelWindow Screw Hex Wsh Hi-Lo 1/4-1/2 Screw 5/16-18 x 3/4 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 37 TRACTOR -- MODEL NUMBER 917.272247 GROUND DRIVE 229 41 244 32 .. 53 _52 253 55 22 24 77 26 26 241 38 TRACTOR -- MODEL NUMBER 917.272247 GROUND DRIVE KEY PART NO. NO. 1 6 9 15 16 17 19 20 21 22 24 25 26 27 28 29 30 32 33 34 35 36 37 38 39 41 47 48 49 50 51 52 53 55 56 57 59 61 62 63 65 66 74 75 76 - -- DESCRIPTION Transaxle, Hydro Gear, Model Number336-0510 (See Breakdown) 17060512 Screw 5/16-18 174367 Clutch Electric 74490544 Bolt Hex Flghd 5/16-18 Gr. 5 73800500 Nut Lock Hex W/Ins. 5/16-18 Unc 126197X Washer 1-1/20D x 15/32 ID x .250 73800600 Nut Lock Hex W/Wsh 3/8-16 Unc 173937 Bolt Hex 7/16-20 x 4 x Gr. 5-1.5 175036X505 KnobCustomControICruise 175896 Rod, Brake 73350600 Nut, Hex Jam 3/8-16 Unc 106888X Spring, Brake Rod 19131316 Washer 76020412 Pin Cotter 1/8 x 3/4 CAD. 179607 Rod, Parking Brake 179608X505 Knob Brake Parking 169592 Bracket, Transaxle 74760512 Bolt Hex Hd 5116-18 Unc x 3/4 72140506 Bolt Rdhd Sqnk 5/16-18 Unc x 3/4 175578 Shaft, Foot Pedal 120183X Bearing,Nylon 19211616 Washer 1572H Pin, Roll 179114 Pulley, Composite 74760648 Bolt Fin Hex 3/6-16 Unc x 3 175556 Keeper, Belt Idler Flat 127783 Pulley, Idler, V-Groove 154407 Bellcrank Clutch Grnd Drw Stl 123205X Retainer, Belt 74760624 Bolt 73680600 NutCrownlock 3/6-16UNC 73680500 Nut, Cruwnlock 5/16-18 Unc 105710X Link, Clutch 105709X Spdng, Return, Clutch 17060620 Screw 3/6-16 x 1-1/4 140294 V-Belt, Ground Drive 169691 Keeper, Center Span 17120614 Screw 3/6-16 x.875 123533X Cover, Pedal 175417 Pulley, Engine 10040700 Washer 154778 KeeperBelt Engine 137057 Spacer, Axle 121749X Washer 25/32 x 1-1/4 x 16 Ga. 12000001 E-Ring KEY PART NO. NO. 77 78 89 90 95 96 116 120 150 151 202 212 214 215 217 218 219 220 221 222 223 224 225 226 227 228 229 231 232 233 234 235 236 237 238 239 240 241 242 243 244 250 253 254 123583X !21748X 174901X418 124346X 180825 4497H 72140608 73_O0600 175456 19133210 72110612 145212 174735 175646 179433 174713 174839 174711 72140606 73680700 174840 174736 174712 174902 174710 179032 176451 174573 175570 174856 174858 174857 128903 170165 175807 17490508 175610 73930400 74780412 178289 166880 17060612 179422 178062 DESCRIPTION Key, Square Washer 25/32 x 1-5/8 x 16 Ga. Console, Shift Nut Self-Thd Wsh-hd 1/4 Zinc Rod Bypass Retainer Spring I • Zinc/Cad Bolt RDHD SQNK 3/8-16 Unc x 1 Nut Lock Fig 3/8-16 Unc Spacer Retainer Washer 13/32 x 2 x 10 Ga. Bolt Cart Sh 3/6-16 x 1-1/2 Gr. 5 Nut HexFlange Lock Unk Transaxle Cover Pedal Forward Pedal Reverse Arm Control Pedal Reverse Bracket Frest Pdl Ctrl. Hyd Bracket Mtg. Pedal Control Bolt Rdhd Sqnk 3/6-16 Unc x 3/4 Nut Crownlock 7/16-14 Unc Washer Nylon 11116 ID x .060 Pedal Fo_ard Arm Control Pedal Forward Solt Pivot Spacer Cam Reverse Pedal LT Bolt Shoulder 5/16-18 Washer Serrated 5/16 x .75 StrapTorque Actuator Cruise Disengage PawlControl Cruise Lever Control Cruise Sector ControlCruise Bolt Shoulder 3/6-16 Unc 1/44 Bolt Shoulder 5116-18 Arm Mtg. Cruise Sector Screw Thdrol 5/16 x 1/2 Spring Return Cruise Control Nut Centedock 1/4-20 Unc Bolt Fin Hex 1/4-20 Unc x 3/4 Bracket Anti-Rotation CVX Screw 5/16-18 x 5/8 TT Yellow Screw 3/8-16 x .75 Washer Clip Retainer NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 39 TRACTOR STEERING ASSEMBLY 7 Z - - MODEL NUMBER 917.272247 "_ M 67 67 I '/ 46 29 67 6 13 65 43 A 4O / I / 10 4O 34 3S TRACTOR STEERING ASSEMBLY - - MODEL NUMBER 917.272247 KEY PART NO. NO. DESCRIPTION 1 2 3 4 5 6 8 10 11 12 13 15 17 29 32 33 34 35 36 37 38 40 41 42 43 46 65 67 68 71 72 82 87 88 91 Wheel Steering Axle Asm Spindle Asm LH SpindleAsm RH Beadng Race Thrust Harden Washer 25/32 X 1-5/8 X 16 Ga Ring Klip #t5304-75 LinkDrag Washer Lock Hvy Hlcl Spr 3/8 Nut Hex Jam Toplock 1/2-20 Unf Spacer Bearing Axle Front Nut Hex Flange Lock Shaft Asm. Steering Screw 5/8-16 x 3/4 RodTie Washer 11/32 x 3/4 x 16 Ga. Washer Lock Hlcl Spr 5/16 Crownlock Nut 5/16-24 Unf Bushing Strg Screw Insert Cap Strg Wh Lock nut Center 3/8-24 Adaptor Wheel Strg Boot Steering Washer 25/32 1 1/4 X 16 Ga Cap Spindle Fr Top BIk Spacer Brace Axle Bolt, Rdhd Sq 3/8-16 Unc x 2-1/4 Axle, Brace Steering Asm. Washer 9/16 ID x 1-1/20D 11Ga. Bracket Susp. Chassis Front Washer Flat .781 x 1-1/2 x .15 Bolt Shoulder 7/16-20 Unc Clip Steering 175139X418 172393 169840 169839 6266H 121748X 12000029 175121 STD551137 73940800 136518 145212 177883 17060612 170162 19111216 10040500 73540500 155105 152927 175140X418 STD541537 159945 174530X418 121749X 121232X 160367 72140618 169827 175146 19182411 169835 173966 175118 175553 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 41 TRACTOR - - MODEL NUMBER 917.272247 ENGINE i 13 _10 i i i 8' !A A _"_ 14 26 31 29 39 33 _..__'_40 33 OPTIONAL EQUIPMENT Spark Arrester 42 TRACTOR - - MODEL NUMBER 917.272247 ENGINE KEY PART NO. NO. 1 3 4 5 6 8 10 13 14 16 17 23 25 26 29 31 32 33 34 37 38 39 40 41 45 81 101 102 111 DESCRIPTION 175439X505 Control,Throttle - -Engine, Kohler,Model Number CV624-65578 (See Breakdown) 149723 Muffler, Asm. Twin Lo-Tone 146700 Pipe Exhaust Intek 20 RH 146699 Pipe Exhaust Intek 20 LH 171877 Bolt 5/16-18 UNC x 3/4 146629 Shield Heat 24-041-02 Muffler Gasket 145456 Tube, Oil Drain STD5512"37 Washer, Lock Ext tooth 3/8 17060624 Screw 3/8-16 x 1-1/2 169837 Shield,Browning/Debris Guard 175441X505 ContrelChoke 73920600 Nut Keps 3/8-24 UNF 137180 Arrester, Spark 179022 Tank, Fuel 179124X418 Cap Fuel 123487X Clamp, Hose BIk 106082X Spacer, Pad 8543R Line, Fuel 7.5 148315 Plug, Drain Oil Easy 109227X Pad, Idler 3645J Bushing 139277 Stem Tank Fuel 17000612 Screw Hex Wsh Thdrol 3/8-16 x 3/4 73510400 Nut Keps Hex 1/4-20 Unc M73030800 Nut, Flange M8-1.25 164863 Screw Hwhd Hi-Lo #13-16 x 3/4 10010500 Washer, Split NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 43 TRACTOR - - MODEL NUMBER 917.272247 SEAT ASSEMBLY 18 21 KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 175134 140551 STD523710 19131610 145006 STD541437 124181X 17000616 19131614 174894 177957 121246X Seat Bracket Pivot Seat 8 720 Bolt Fin Hex 3/8-16unc X 1 Washer 13/32 X 1 X 10 Ga Clip Push-In Nut Hex w/Ins. 3/8-16 Unc Spring Seat Cprsn Screw 3/8-16 X 1-1/2 Washer 13/32 X 1 X 14 Ga. Pan Seat Knob Seat Adj. Wingnut Bracket Mounting Switch KEY NO. PART NO. DESCRIPTION 13 14 15 16 17 18 21 22 24 25 121248X 72050412 121249X 123740X 123976X 124238X 171852 STD541431 19171912 127018X Bushing Snap BIk Ny150 Id Bolt Rdhd Sqnk 1/4-20x1-1/2 Spacer Split 28x .88 Zinc Spring Cprsn Plate 1.310 Ga Nut Lock 1/4 Lge Fig Gr 5 Zinc Cap Spring Seat Bolt Shoulder 5/16-18 Unc Nut Hex Lock W/Ins 5/16-18 Washer 17/32 X 1-3/16 X 12 Ga. Bolt Shoulder 5/16-18 X 62 NOTE: Allcomponent dimensions given in U.S. inches 1 inch = 25.4 mm 44 TRACTOR -- MODEL NUMBER 917.272247 DECALS 11 16 9 13 3 21 21 4 9 11 10 22 2O 8 KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PART NO. 174969 138047 177909 177910 180978 146046 177916 178455 177254 156439 177967 178482 133644 175291 174970 177890 26 KEY NO. 17 19 20 21 22 23 24 25 26 ....- . - DESCRIPTION Reflector, LH Decal, Battery, Diehard, Sears Decal, Hood RH Decal, Hood LH Decal, Seat Craftsman Decal, V-Belt, Drive Schematic Decal, Engine, KP 20, RH Decal, Deck, Caution Decal, Replacement Hood Decal, Fender, Danger Decal, Panel, Dash Decal, Mower, Heavy-Duty Decal, Replacement Ps.r'ts Decal, V-Belt, Schematic Decal, Reflector, RH Decal, Steering Wheel 4,10 3,9 11 PART NO. 177955 177917 149517 177913 177889 177918 177914 177915 181470 174998X418 175542X418 138311 169210 184228 184229 DESCRIPTION Decal, Fender, Cruise Decal, Engine, KP 20, LH Decal, Battery Decal, Hood, Side Pane_ Decal, Gdlle Decal, Engine, KP, Sears Decal, Engine Decal, Engine Decal, Deck level Pad, Footrest, ST/LT, LH Pad, Footrest, STILT, RH Decal Handle LftHeight Adjust Decal By-Pass Manual, Owner's, English Manual, Owner's, Spanish KEY PART NO. NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 -- Cap Valve Tire Stem Valve Tire F Ts 15 X 6 0 - 6 Service Tube Front (Service Item Only) Rim Asm 6"front Service FittingGrease _Front Wheel Only) Bearing Flange (Front Wheel Only) Rim Asm 8"rear Service Tire R TS20x10-8 C Service Tube Rear (Service Item Only) Cap Axle BIk 1 50 X 1 00 Sealant, Tire ( 10 oz. Tube) 59192 65139 177750 59904 106732X417 278R 9040H 1(36108)(417 177751 7152J 104757X417 144334 NOTE: All component dimensionsgiven in U.S. inches 1 inch = 25.4 mm 45 TRACTOR - - MODEL NUMBER 917.272247 LIFT ASSEMBLY 7 41 ! 40 3 4 6 5 51 49 TRACTOR - - MODEL NUMBER 917.272247 LIFT ASSEMBLY KEY NO. PART NO, DESCRIPTION 1 2 3 4 5 6 7 11 12 13 15 16 17 18 20 31 32 36 37 38 40 41 49 51 52 53 54 179504 159476 178981 12000002 19211621 120183X 175830 175370 175371 49_9M 175562 73350800 175689 73800800 163552 176205 175994 155097 123935X 17060516 19112410 155098 145212 19171416 175378 175802 175560 Plunger Assembly Shaft Assembly, Lift Pin, Groove E-Ring Washer 21/32 x 1 x 21 Gauge Bearing, Nylon Grip, Handle, Fluted Link, Lift, LH. Link, Lift, R.H. Retainer Spring Plate Asm Suspension Front Nut Hex Jam 1/2-13 Unc Trunnion Front Susp. Nut Lock w/Wsh 1/2-13 Unc Retainer Spdng Trunion Sups. Arm. Nut Lift Link 7/16-20 Pointer Height Indicator Plug Hole Screw 5/16-18 x 1 Washer 11/32 x 1-1/3 x 10 Ga Indicator Height Stir Nut Hex/Large Lock Washer 17/32 x 7/3 x 16 Ga. Arm Suspension Rear LH Arm Suspension Rear RH Pin Flange NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 47 TRACTOR -- MODEL NUMBER 917.272247 MOWER DECK 46 I • 132 I 49 //3o 46 33 130 33 112 31_ 121 114 21 47 \ 122., 21 116 24 26 48 TRACTOR - - MODEL NUMBER 917.272247 MOWER DECK KEY NO. PART NO. DESCRIPTION 1 3 5 6 8 11 13 14 15 16 17 18 19 20 21 24 25 26 27 28 29 30 31 32 33 36 37 39 42 43 45 46 47 48 49 50 180358 138017 49G9M 178024 174365 180054 174360 174358 110485X 174493 72110610 72140505 132827 174378 73680500 105304X 178102 110452X 180655X428 19111016 131491 173984 129963 177865 178342 19131316 177968 174375 165723 174373 174343 137729 180808 174368 73680600 72110612 Deck Weldment Mower 48 Bracket Asm., Sway Bar Retainer Spring Bar Sway Deck Bolt7/16 Asm. Blade Blade Shaft Mandrel Asm. Greaseable Housing Mandrel Bearing, Ball, Mandrel StripperMandrel Deck Bolt RDHD Sq Neck 3/8-16 x 1.25 Bolt, Carriage 5/16-18 x 5/8 Bolt, Hex Hd, Shoulder 5/16-18 Baffle, Vortex Mower Nut, Crownlock 5/16-18UNC Cap, Sleeve Spdng, Torsion Nut, Push DeflectorShield Washer 11/32x5/8x16Ga. Rod, Hinge Screw, Thdrell Washer, Specer Mower Vented Pulley, Mandrel Nut, Fig. Top Lock Cntr. 9/16 Washer 13/32 x 13/16 x 16 Ga. Pulley, Idler Pulley, Idler, Driven Spacer, Retainer Arm, Idler Secondary Cover, Mandrel Deck Screw, ThdreU. 1/4-20 x 5/8 V-Belt, Mower, Secondary V-Belt, Mower, Primery Nut, Crownlock 3/8-16 UNC Bolt, Cart. 3/8-16 x 1-1/2 Gr. 6 KEY NO. PART NO. 52 54 55 56 57 72 91 92 94 95 97 98 99 100 110 112 113 114 115 116 117 118 119 121 122 126 130 132 182 183 184 - - - 175820 74780616 72140608 155986 156941 19131312 180534 73800600 176066 180535 13,3943 179479 175080 72110616 175016 174387 72110508 174384 174609 137644 174873 73930600 19121414 174371 174606 174372 17(X)0616 17060612 179127 163552 173979 181579 174356 DESCRIPTION Pulley Idler Fiat Bolt Fin Hex 3/6-16 Unc x 1 Gr. 5 Bolt Rdhd Sqnk 3/6-16 Unc x 1 Bar Pnt Adj. Pin Head Rivet Washer 13/32 x 13/16 x 12 Ga. BracketAsm Nosereller LH Nut Lock Hex w/Ins 3/6-16 UNC Nosereller Bracket Asm Noserotler RH Washer Hardened Spring Primary Drive Pulley Idler'V* Belt RDHD Sqnk 3/8-16 UNC x2 Arm SpringSecondary Link Tension Relief Lever Bolt Carr. 5/16-18 x 1 Tension Asm Relief Lever Arm SpringTension Relief Bolt, Shoulder GaugeWheel Nut, Centedock 3/8-16 UNC Washer 3/8 x 7/8 x 14 Ga. SpringSecondary Drive Bushing Pivot Tension Relief Arm, Idler, Primary Deck Screw 3/8-16 x 1 Screw 3/8-16 x .75 Rod Roller Nose Retainer Spring Keeper Belt IdJer Replacement Mower, Complete Mandrel Asm. Service (Includes Key Nos. 13-15) NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 49 128 =- | ! 88 123 130 _-19 =ooo ,O_cD 0 ,ml, u_.,J 124 6-Sealant (Joint d' etancheite) 57-20W50 011 - 78.80Z (OZ de 78.820 d' Hulle) 127 * Seal and O-ring Kit (Phoque 0 Sonne Jeu) TRACTOR - - MODEL NUMBER 917.272247 HYDRO GEAR TRANSAXLE - - MODEL NUMBER 336-0510 KEY NO, PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 170_51 170552 170353 170354 169898 170355 170356 170357 170358 170359 170360 169870 170361 169869 16 170362 17 18 19 23 24 27 28 29 30 31 32 170363 178781 150771 170365 170366 170367 170368 170_69 170370 170371 170_89 33 142991 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 170390 170391 170392 150792 150793 150809 170393 170394 170395 17(_96 150797 170397 170398 170399 170400 170401 170402 170403 170404 53 54 55 56 57 58 59 60 61 62 63 170405 170406 142977 142978 150798 170407 170408 142883 142882 142887 170410 64 65 66 67 142892 170411 170412 170413 KEY PART NO. NO. DESCRIPTION DESCRIPTION Arm, Brake Main Housing, Assembly 68 178782 Slotted Hex Nut 5/16-24 Side Housing, Assembly 69 170415 Cotter Pin 3/32 X 3/4 Center Section, Assembly 70 170416 Compression SpringBrake AntiSwashplate, Trunion Machined 71 170417 Drag Block _Assembly Washer, Ht .5 I.O. X 10.D. X Sealant 10.50z 72 170418 .032 Hex Flange Screw 1/4-20 X 1.25 Flat - Washer 11/32 I.D. X 7/80.D Stud, 5/16-24 Hex Double End 73 142884 Oil Seal .625 X 1.0 X .25 Shaft, Input 74 170419 Check Plug Assembly, .027, Ring- Retaining 75 170420 Washer Spacer Stud, 5/16-24 Friction Pack Ring-Retaining 76 170421 Puck, .330 X 1.50 X .0975 Seal, Lip ,67 X 1.58 X .276 77 170422 Spring, Helical Comp Ball Brg 17rein Id X 40mm Od X 78 142969 12mm 79 142980 Spacer Hex Lock Nut 5/16-24Unjf(Nylon Hex Flange Head Screw 5/1680 150778 Insert) 24X0.76 Wedge, Friction Pack Lip Seal 18 X 32 X 7 81 170423 Clip, Washer .316xl .50x.1046 Arm,Control 82 170424 (Plated) Bearing, 30x52x13 Thrust Pin, Standard Headless Check Plug Assembly, Washer 83 161168 Fitting, 5/16 Sae 5/32 Tube Shaft, Motor 84 170425 Hose, Expansion Tank Gear- Pinion, 13t 85 170426 Cap - Poppet Valve 10t/48t Gear 87 142917 Bolt, Self Tapping 10-32 X 1/2 Gear, 101Jackshaft 88 170429 Puck, Inner Wedge 60t Bull Gear 90 170430 Spring Clip - Housing Thrust Sleeve Bearing .75 X 1.575 X .625 9G 170431 Bearing, Ball SleeveBeadng(Outboard) 94 178783 .75xl .750x.625 95 178784 Screw, Socket Head Cap 5/1624X1-1/2 Washer, 3/4 Id X 1-1/20d X .13 Spacer, Locating Thk 96 178786 Screw, SFHCS 5/16-18 Xl Lip Seal Axle Seal 97 178787 Arm Return Shaft, Axla .75 X 11.39 (Key, R.H.) 98 178789 Puck, Adjusting Shaft, Axle .75 X 16.99 (Key, LH.) 99 178792 Washer, .24 ID X 1.60 OD X .239 Miter Gear (Splined) 100 178793 Spring, Extension Miter Gear 15t (0.5 Id) 101 178794 Spacer .260 ID X .560 OD X .870 Shaft 102 178795 Bracket, Torque Ring, Spiral Retaining 103 178796 Deflector Pin, Jackshaft 107 170432 Washer,Motor Shaft .71idx1.15od Magnet, Ring 108 170433 x.030thk .Spring, Bypass Plug, Sae #6 Hydro Mtg Screw 3/8-24 X 2.5 Long 109 170434 O-Ring .07 X .301 I.D. F}lter 111 170435 Bracket, Support Expansion Tank Base, Filter 113 170437 S_ng Actuator, Bypass 114 178797 SiliconSponge Rod, Bypass Actuator 116 170438 Pin, Spring Arm, Bypass 117 178799 Fan, 7 In. Retaining Ring .250 External 119 170439 Pulley Seal, Lip .741 X .250 X .250 Tc 120 170440 Hex Lock Nut 1/2o20 (Nylon Flat Washer, 5/8 Id X 1.00d X .05 121 170441 Insert) Thk Washer, Belleville Retaining Ring 122 170442 Belt Keeper Bearing, Center Block 123 178800 Center Section-Filter-Bypass Spdng- Helical Compression 124 170444 Assembly Washer 20w-50 Oil 125 170445 Filter Assembly Brake Yoke 126 170446 Fan - Pulley Service Assembly Seal - O-Ring Kit Rotor, Brake 127 170447 Brake Puck 128 173165 Kit, Expansion Tank Stud Ball Puck Plate 130 178802 Bracket, Cruise Damper Brake Actuating Pin 131 178803 Hex Nut 5/16-18 NC Hfhcs 1/4-20x2 W/Patch, 132 178804 Damper SpecialFlange 133 178806 Washer, Helical Spring Lock 5/16 Bolt, 1/4-20 X 1 W/Patch 134 178808 Transaxla Complete Spacer 900 173839 Spring, Brake Arm Bias NOTE: All component dimensions given in U.S. inches Sq. Hal. Bolt 5/16-24-Ribbed 1 inch = 25.4 rein 51 TRACTOR - - MODEL NUMBER 917.272247 KOHLER ENGINE-MODEL NUMBER CV624 TYPE NUMBER 65578 ',YLINDER HEAD, VALVE AND BREATHERI c___l' I 21 n ,3 _,ql I_11 ! o. 7m _mt3 I x._l lg U r, Is ,\ P CRANKCASEI Carter-MoteurJ jl m / _....-| 52 10 TRACTOR - - MODEL NUMBER 917.272247 KOHLER ENGINE-MODEL NUMBER CV624 TYPE NUMBER 65578 HEAD/VALVE/BREATHER CRANKCASE KEY PART NO. NO. KEY NO. PART NO. 1 2 24-032-01-S 3 4 5 24-294-13-S 24-380-13-S 24-067-13-S 24-067-14-S 24-874-17-S 1 24-033-01-S 2 3 4 5 24-041-23-S 24-096-59-S 25-139-60-S M-645020 6 7 25-351-01-S 24-755-66-S 8 9 10 11 24-411-05-S 24-041-08-S 24-318-12-S 25-186-01-S 12 13 24-599-01-S M-640034-S 14 12-086-16-S 15 24-755-74-S 16 17 18 19 20 24-153-16-S 24-086-32-S 24-445-01-S 24-016-01-S 24-016-02-S 24-017-01-S 21 22 23 24 25 26 27 24-017-02-S 24-032-05-S 235011-S 24-089-02-S 12-173-01-S 12-755-03-S 24-318-11-S 24-755-76-S 28 29 25-313-02-S 24-755-57-S 30 M-545016-S 31 32 33 34 35 36 37 24-445-02-S 24-126-44-S 24-112-12-S 24-294-06-S 24-326-13-S 24-326-14-S 25-237-14-S DESCRIPTION Kit, breather cover w/gasket (Includes 2-4) Gasket, breather Cover, breather Plug, allen hd. 1/8" Screw, hex. flange M6xl.0x20 (4) Lifter, valve (4) Kit, valve train (Includes 8,11,12) Rod, push (4) Gasket, cylinder head (2) Head assembly, #2 cylinder Arm, rocker (4) Pivot, rocker arm (4) Screw, hex. flange MSx1.0x34 (4) Screw, hex. flange M10x1.5xg0 (8) Kit, valve cover - plain (Includes 16,17) O-Ring Screw, shoulder (4) Strap, lifting Valve, exhaust (Std.) (2) Valve, exhaust (.25) (2) Valve, intake (Std.) (2 Valve, intake (.25) (2) Seal, valve stem (2) Retainer, spring (4) Spring, valve (4) Cap, valve spring (4) Kit, retainer (4) Head assembly, #1 cylinder Kit, valve cover - breather (incl. 16,17',28) Grommet, rubber Kit, breather separator (Includes 28,30-33) Screw, hex. flange M5x0.Sx16 (2) Strap, breather Bracket, breather Spacer Fitting Hose, breather Hose, breather Clamp, hose (2) separator DESCRIP_ON 24-874-18-S 24-874-19-S 24-874-14-S Seal, oil front Crankcase (USE: Miniblock 24 782 24) Fitting Pin, dowel locating (6) Connecting Rod (Std.) (2) Connecting Rod (.25) (2) Piston w/Ring Set (Std.) (2) (Includes 7, 8) Piston w/Ring Set (.25) (2) Piston wiring Set (.50) (2) Piston w/ring set (.08) 10 11 24-108-11°S 24-108-12-S 24-108-13-S 24-018-01-S 12-422-09-S 12-422-13-S 12-422-07-S 12-422-08-S 12-422-10-S 12-422-11-S 12-422-12-S 24-012-10-S 52-139-09-S Ring Set (Std.) (2) Ring Set 4.25) (2) Ring Set (.50) (2) Retainer, piston pin (4) Shim, camshaft (A.R.) Shim, camshaft (A.R.) Shim, camshaft (A.R.) Shim, camshaft (A.R.) Shim, camshaft Shim, camshaft (A.R.) Shim, camshaft (A.R.) Camshaft Plug, cup 12 M-545010-S 13 14 24-018-04-S 24-402-05-S Screw, hex. flange MSxO.8xl0 (2) Retainer, reed (2) Reed, breather (2) 15 16 17 18 12-153-01-S 24-126-19-S 12-123-04-S M°545016-S 19 20 12-153-02-S 24-038-04-S 21 22 24-755-46-S 12-153-03-S Kit, oil fill cap (Includes 22) O-Ring, dipstick 23 24 25 26 27 24°018-09-S M-931010-S 28-032-09-S 24-468-15-S 24-144-33-S Retainer, ring Washer, nylon (top) Seal, govemor cross shaft Washer (bottom) Shaft, governor cross 6 7 8 9 O-Ring, fill tube Bracket, lower oil fill oil tube Tube, oil fill Screw, hex. flange M5x0.8x16 O-Ring, upper oil fill tube Dipstick assembly (Includes 21, 22) NOTE: All component dimensions inches 1 inch = 25.4 mm 53 given in U.S. TRACTOR o- MODEL NUMBER 917.272247 KOHLER ENGINE-MODEL NUMBER CV624 TYPE NUMBER 65578 IGNITION/ELECTRICALI D' II m El tri BLOWER HOUSING AND BAFFLES I Habitation de souffleur et Ddcalentl _p--i I AIR INTAKE I _.dre Arriv_eJ 54 TRACTOR - - MODEL NUMBER 917.272247 KOHLER ENGINE-MODEL NUMBER CV624 TYPE NUMBER 65578 SLOWER IGNITION/CHARGING KEY NO. PART NO. 54-755-15-S 2 M-403025-S 3 4 5 X-25-92-S 24-112-04-S 25-086-47-S 6 7 24-157-03-S 12-086-14-S 8 9 10 11 12 13 12-468-03-S X-42-15-S 24-025-04-S 25-403-03-S X-25-92-S 24-086-18-S 14 15 236602-S 54-755-09-S 16 17 12-132-06-S M-548025-S 18 19 2O 21 22 235173-S 48-154-02-S X-25-63-S 24-584-01-S M-545020-S NOT ILLUSTRATED - 24-126-71-S - X-22-11-S - 24-176-82-S ---- 24-518-12,S 24-113-18-S 25-454-03-S DESCRIPTION Kit, grass screen (Includes 2-4,and 24 113 18-S) Screw, hex. cap M4xO.7x25 (4) Washer, plain 5/16" (4) Spacer, grass screen (4) Bolt, shoulder M6 X1.0 X16 S(4) Fan Screw, hex. flange M10xl.5x46 Washer, plain 3/8". Key Flywheel Rectifier-regulator Washer, plain 3/16" (2) Screw, phillips hd. 11-16x7/ 8 (2) Connector (3 contact) Kit, 15 amp stator (Includes 24 126 71-S) Spark Plug (2) Screw, hex. cap M5x0.8x25 HOUSING KEY NO. PART NO. 1 24-027-20-S 2 3 4 5 24-100-01-S 25-139-16-S 24-100-02-S M-545020-S 6 M-545016-S 7 M-551016-S 8 M-645016-S 9 10 11 24-146-16-S 24-146°20-S 24-063-20-S 12 13 24-063-14-S 24-063-58-S 14 15 24-063-23-S M-545010-S & BAFFLES DESCRIPTION Housing, blower (Incl. 2-4) Nut plastic (3) Plug, button 9/16 Nut, plastic (2) Screw, hex. flange M5x0.8x2O (4) Screw, hex. flange M5x0.8x16 (3) Screw, hex. flange M5x0.8x16 Screw, hex. flange M6x1.0x16 (6) Plate, backing - # 2 side Plate, backing - # 1 side Baffle, cylinder barrel-# 2 side Baffle, valley - #2 side Baffle, cylinder barrel-# 1 side Baffle, valley - #1 side Screw, hex. flange M5xO.8xl0 (2) (2) Clip, cable Clip, cable Washer, plain 1/4" Module, ignition (2) Screw, hex. flange M5x0.8x20 (4) AIR INTAKE/FILTRATION Bracket, stator wire Washer, lock 1/4" Harness, wiring Lead, black (rect,-reg. 5" 12 gauge insulatedgrip barrel eyelets) Decal, grass screen Tie, wire (3) KEY NO. PART NO. 1 2 24-164-06-S M-651055-S 3 4 5 6 7 8 9 10 11 12 13 14 24-041-01-S 24-041-14-S 24-094-19-S 24-041-13-S 24-109-10-S 24-083-02-S 47-083-03-S 24-032-03-S 24-096-01-S 12-100-01-S 24-096-67-S 54-755-01-S 15 16 17 24-153-20-S 25-341-03-S 24-063-51-S DESCRIPTION Manifold, intake Screw, hsx. flange M6xl.0x55 (4) Gasket, intake manifold (2) Gasket, air cleaner base Base, air cleaner Gasket, fuel spitback cup Cup, fuel spitback Precleansr, element Element, air cleaner Seal, inner air cleaner Cover, inner air cleaner Wing Nut Cover, air cleaner Kit, knob with seal (Includes 15 & 16) O-Ring Knob, cover Baffle, fuel spit-back NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 55 TRACTOR - - MODEL NUMBER 917.272247 KOHLER ENGINE-MODEL START[N G SYSTEM j D_marrant Svst_me I NUMBER CV624 TYPE NUMBER 65578 ENGIN E CONTROLS Moteur Contr61e P I 3 127 [ OIL PAN I LUBRICATION I De L'Huile Pan Lubrlflcatlon J .--1 56 TRACTOR -- MODEL NUMBER 917.272247 KOHLER ENGINE-MODEL NUMBER CV624 TYPE NUMBER 65578 STARTING SYSTEM KEY NO. PART NO. M-839080-S 25-098-08-S 3 4 5 6 7 M-841080-S 25-435-04-S 25-755-33-S 25 141 05-S 25-221-01-S OIL PAN/LUBRICATION KEY PART NO. NO. DESCRIPTION Screw, hex. flange M8x1.25x80 (2) Starter, solenoid shift assembly (Includes 4-7) Nut, hex. flange Kit, solenoid Kit, pinion ddve (Includes Ring Kit, brush PART NO, 24-211-03-S 2 3 4 5 6 7 8 24-090-33-S M-641060-S 24-089-01-S 25-158-08-S 24-079-04-S 25-158-11-S M-545016-S 9 10 11 12 M-547050-S 24-089-03-S 24-126-56-S M-645016-S 13 14 15 16 17 18 19 20 21 22 12-237-01-S 24-086-43-S 24-090-07-S X-20-1-S M-541050-S 24-468-01-S 24-089-45-S M-446030-S 24-090-13-S M-545020-S 23 24 25 26 27 24-089-51-S 24-090-05-S 41-468-03-S M-403025-S 24-079-05-S 24-199-07-S 2 M-645025-S 3 4 M-631005-S 24-393-08-S 5 6 7 24-123-05-S 24-162-26-S 24-043-12-S 8 9 10 11 12 13 14 15 16 12-380-01 -S 52-448-02-S 12-144-02-S 24-153-08-S 25-139-62-S 24-136-01-S 52-050-02-S 52-032-08-S 24-086-17-S 17 24-086-16-S 18 25-139-57-S 6) ENGINE CONTROLS KEY NO. 1 DESCRIPTION Bolt, round head square neck Lever, governor Nut, hex. flange M6xl.0 Spring, linkage Bushing, linkage retaining Linkage, throttle Bushing, throttle linkage Screw, hex. flange M5x0.8x16 (1) Nut, hex. lock M5x0.8 Spdng, choke return Bracket, control Screw, hex. flange M6x1.0x16 (4) Clamp, cable (2) Screw, thread forming (2) Lever, throttle actuator Washer, lock 1/4" Nut, hex. flange M5xO.8 Washer, plain 5.5 mm (3) Spring, governor Nut, hex. M4x0.7 Lever, throttle control Screw, hex. flange M5x0.8x20 Spring, throttle limiter Lever, choke Washer, spring 1/4" Screw, hex. cap M4x0.7x25 Linkage, choke DESCRIPTION Pan, oil assembly (Includes 2-10) Screw, hex. flange M6x1.0x25 (2) Washer, plain 6 mm (2) Oil pump assembly (Includes 5) Tube, oil pickup Screen, oil Kit, governor gear w/pin (Includes 8) Pin, governor regulating Tab, locking Shaft, governor gear O-Ring Plug, hex. ctsk. 3/8" Nipple, oil filter Filter, oil Seal, oil (PTO end) Screw, hex. flange M8x1.25x45 Screw, hex. flange M8x1.25x45 (9) Plug, sq. hd. solid 3/8" N.P.T.F. NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 57 TRACTOR -- MODEL NUMBER 917.272247 KOHLER ENGINE-MODEL NUMBER CV624 TYPE NUMBER 65578 CRANKSHAFT I Vllebrequin EXHAUST Echappement 2--_ --1 FUEL SYSTEM Fuel Svst_me / 1 41 s _2 / 14 58 TRACTOR - - MODEL NUMBER 917.272247 KOHLER ENGINE-MODEL NUMBER CV624 TYPE NUMBER 65578 FUEL SYSTEM CRANKSHAFT KEY NO. PART NO. DESCRIPTION 1 2 24-014-42-S 52-139-09-S Crankshaft Plug, cup (Includes 2) KEY NO. PART NO. 1 24-853-25-S 2 3 24-041-15-S 24°053-25 4 5 6 7 8 9 10 24*041-14-S M-629095-S M-641060-S 47-154-01-S 24-353-03-S 25-237-14-S 24-086-12-S !1 12 13 14 24-393-16-S 24-100-01-S 15-353-04-S 24-050-02-S EXHAUST KEY NO. PART NO. 24-041-02-S 25-072-04-S NOT ILLUSTRATED -PA-65578 -24-522-221 -24-782-24 -24-755-107-S DESCRIPTION Gasket, exhaust (2) Stud, MSxl.25x33 (4) Replacement Short Block Miniblock Gasket Set Engine NOT ILLUSTRATED -24-757-18-S -24-757-19-S -24-757-20-S -24-757-22-S DESCRIPTION Kit, carburetor w/gaskets (Includes 2-4) Gasket, carburetor Carburetor assembly (For information only not available separately) (Service with kits 24-757-18S, 24-757-19-S, 24-757-20S, 24-757-22-S) Gasket, air cleaner base Stud, M6xl.0x95 (2) Nut, hex. flange M6xl.0 (2) Clip, cable Line, fuel 10-5/8" (2) Clamp, hose (6) Screw, hex. cap. M6xl.7x18 (2) Pump, fuel - pulse Nut, plastic (2) Line, fuel 11-1/2" Filter, fuel Kit, overhaul w/gaskets Kit, choke repair w/gaskets Kit, gasket Kit, solenoid replacement w/ gaskets NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 59 60 61 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION 1. Fold this page along dotted line indicated above. 2, Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure. 3. Sight across the fold in the direction of hill slope you want to measure, 4. Compare the angle of the fold with the slope of the hill. Your Home For repair - in your home - of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories and owner's manuals that you need to do-it-yourself. For Sears professional installation of home appliances and items like garage door openers and water heaters. 1-800-4-MY-HOME _ (1-800-469-4663) www.sears.com Anytime, day or night (U.S.A. and Canada) www.sears.ca Our Home For repair of carry-in products like vacuums, lawn equipment, and electronics, call or go on-line for the nearest Sears Parts and Repair Center. 1-800-488-1222 Anytime, day or night (U.S.A. only) www.sears.com To purchase a protection agreement on a product serviced by Sears: 1-800-827-6655 (u.s_) Para pedir servicio de reparaci6n a domicilio, y para ordenar piezas: 1-888-SU-HOGAR (1-888-784-6427) © Seazs,_ sM 1-800-361-6665 (Canada) Au Canada pour service en franc.,ais: 1-800-LE-FOYER Mc (1-800-_7) www.sears.ca andCo. ® Registered Trademark / TMTrademark / SMService Mark of Sears, Roebuck and Co. ® Marca Registrada / TMMarca de Fdbdca / sMMarca de Servicio de Seam, Roebuck and Co. McMarque de commerce / _ Marque ddpos_e de Sears, Roebuck and Co. 184228 7.2.02 RD Printed in U.S.A.
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