Craftsman 917 27306 Users Manual
917273060 917273060 CRAFTSMAN TRACTOR - Manuals and Guides 98120027 View the owners manual for your CRAFTSMAN TRACTOR #917273060. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman TRACTOR Manual
CRAFTSMAN Lawn, Tractor Manual 98120027 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides
2015-01-05
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Owner's Manual CRnFTSMnN o 20.0 HP ELECTRIC START 50" MOWER AUTOMATIC GARDEN TRACTOm Model No. 917.273060 • • • • Safety Assembly Operation Maintenance • Repair Parts CAUTION: Read and follow all Safety Rules and Instructions before operating this equipment. For answers to your questions about this product, Call: 1-800-659-5917 Sears Craftsman Help Line 5 am- 5 pm, Mon- Sat Seam, Roebuck and Co,, Hoffman Estates, IL 60179 Maintenance ......................................... .... ....... 19 Service and Adjustments ...................... 23 Storage ................................................. 31 Troubleshooting .................................... 32 Repair Parts ......................................... 36 Parts Ordering ....................... Back Cover .8 .......... 12 .......... 19 CRAFTSMAN RIDING EQUIPMENT purchase, if this Craftsman Riding Equipment is mainto the instructionsin the owner's manual, any parts found to be defective in material or during normal use, such as blades, spark plugs, belts,_stc._ • Tire replacement or repair caused by punctures from outside objects, such as nails, thoms, stumps, or glass. • Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructionscontained in the owner's manual. • Riding equipment used for commercial or rental purposes. LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. In-home warranty service on your Craftsman riding equipment is available at no charge for 30 days from the date of purchase. Please contact your nearest service center. After 30 days from the date of purchase, warranty service is available by taking your Craftsman riding equipment to your nearest Sears Service Center. (In-home warranty service will still be available after 30 days from the date of purchase but a standard trip charge will apply). This warranty applies only while this product is in the United States. This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. Sears, Roebuck and Co., 1:)/817WA, Hoftman Estates, IL 60179 GENERAL - OPERATION- • Never carry passengers. • Do not mow in reverse unless absolute- Read, understand, and follow all instructions in the manual and on the machine ly necessary. Always look down and behind before and while backing. • Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. • Slow down before turning. • Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. before starting. • Only allow responsible adults, who are familiar with the instructions, to operate the machine. • Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. • Be sure the area is clear of other people beforemowing. St_op machine if anyone enters the area. 2 • Do nottry to stabilize the machine by putting your foot on the ground. • Do not use grass catcher on steep slopes. • Turn off blades when not mowing. • Stop engine before removing grass catcher or unclogging chute. • Mow only in daylight or good artificial light. • Do not operate the machine while under the influence of alcohol or drugs. • Watch for traffic when operating near or crossing roadways. • Use extra care when loading or unloadingthe machine into a trailer or truck. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. , • Keep children out of the mowing area and under the watchful care of another SLOPE OPERATION Slopes are a major factor related to lossof-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. DO: • Mow up and down slopes, not across. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability. • Use extra care with grass catchers or other attachments. These can change the stability of the machine. • Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. DO NOT: • Donotturn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. • Do notmow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. • Do not mow on wet grass. Reduced lraction could cause sliding. responsible adult. • Be alert and tum machine off if children enter the area. • Before and when backing, look behind and down for small children. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Never allow children to operate the machine. • Use extra care when approaching blind comers, shrubs, trees, or other objects that may obscure vision. SERVICE • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running.Allow engine to cool before refueling. Do not smoke. Never refuel the machine indoors. Never store the machine or fuel container inside where there is an open flame, such as a v_aterheater. • Never run a machine inside'a closed area. • Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. their proper operation regulady. _ Check Never tamper with safety devices. Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. • Stop andinspect the equipment if you strike an object. Repair, if necessary, before restarting. 3 • Never make adjustments or repairswith the engine running. • Grass catcher components are subject to wear, damage, and deterioration, which could expose moving pads or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. • Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, ahd use extra caution when servicing them. • Check brake operation frequently. Adjust and service as required. • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers. • Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. • Mow up and down slopes (15 ° Max), not • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overtum the machine. Tall grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. • Do nottum on slopes unless necessary, and then, tum slowly and gradually downhill, if possible. across. A Loel_for this symbol to point dut important safety precautions. It means:CAUTION!t! BECOME AWARE!i! YOUR SAFETY IS INVOLVED. _,CAt.n3ON: AWARNING: The engine exhaust from this product contains chemicals known to the State of Califomia to cause cancer, birth defects, or other reproductive harm. In order to preyenf acciden- tal starling when setting up, t_ansporting, adjustingor making repairs always disconnect spark plug wire and place wi_'ewhere it cannot contact spark plug. 4 PRODUCT SPECIFICATIONS !GASOLINE iCAPAC TY !/_ND TYPE: DIL TYPE _,PI-SF/SG/SH): MAINTENANCE 3.5 GALLONS UNLEADED REGULAR A Sears Maintenance Agreement is available on this product. Contact your nearest Sears store for details. SAE 10W-30 CUSTOMER (above 32°F) SAE 5W-30 DIL CAPACITY: W/FILTER: 4.2 PINTS W/O FILTER: 3.7 PINTS SPARK PLUG: SAP: .030") 3ROUND SPEED Champion RC12YC MPH): tIRE PRESSURE: REVERSE: 2.1 FRONT: 14 PSI REAR: 10 PSI FORWARD: 15AMPS@ nance" and "Storage" sections owner's manual. 3600 RPM AMP/HR: 35 MIN. CCA: 280 CASE SIZE: U1R BLADE BOLT TORQUE: 27-35 FT. LBS. of this _,WARNING: This tractor is equipped with an intemal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is 5.8 BATTERY: RESPONSIBIUTIES • Read and observe the safety rules. • Follow a regular schedule in maintaining, caring for and using your tractor. • Follow the instructions under "Mainte- (below 32°F) 3HANGING SYSTEM: AGREEMENT required by law (Section 4442 of the Califomia Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears, Authorized Service Center (See REPAIR PARTS section of this manual). CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service Center. We have competent, well-trained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructionswill enable you to assemble and mair_tainyour tractor properly. Always observe the =SAFETY RULES". 5 PARTS BAG CONTENTS SHOWN FULL SIZE (1) Shoulder Bolt 5/16-18 © (1) Knob (1) Washer 17/32 x 1-3/16 x 12 Gauge i - (E_oubl_Loop) R_tair_erSprings 1_3) I (4) Retainer Springs (Single Loop) 6 Paris packet separately in carton Parts Bag contents not shown full size 7-- (_ b (2) Shoulder V, Bolts Seat Video (2) Keys @ (2) Washers 3/8, x 7/8 x 14 Ga. (2) Centerlock Nuts (2) Gauge Wheels Cassette i i i I o i Manual Steering Sleeve Steering Wheel Insert Steering Wheel Steering Sleeve Extension =L Parts Bag Slope Sheet _ (2) FrontLinkAseemb_lee 7 Yournewtractorhas beenassembledatthe factorywithexceptionof those partsleft unassembledfor shippingpurposes.Toensuresafe andproperoperationofyour tractor all partsandhardwareyou assemblemustbe tightenedsecurely.Usethe correcttools as necessaryto insurepropertightness.Reviewthe videocassettebeforeyou begin. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (1) 9/16" wrench (1) 3/4" Socket w/ (1) 1/2" wrench drive ratchet (1)Pliers (1) Phillips Screw(1) Utility knife driver (1) Tire pressure gauge Steering When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating position (seated behind the steering wheel). Steering Wheel Wheel Adapter TO REMOVE TRACTOR FROM CARTON UNPACK CARTON • Remove all accessible loose parts and parts boxes from shipping carton (See page 6). • Cut, from top to bottom, along lines on all four comers of shipping carton, and lay panels flat. • Remove mower and package materials. Check for any additional loose parts or boxes and remove. IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid. BEFORE ROLLING TRACTOR OFF SKID ATTACH STEERING WHEEL • Remove hex bolt, lockwasher and large flat washer from steering shaft. • Position front wheels of the tractor so they are pointing straight forward. • Slide the steenng sleeve over the steering shaft. • Ah'_gn tabs and press steering sleeve extension into bottom of steedng wheel. TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls) • Press lift lever plunger and raise attachment lift lever to its highest position. • Release parking brake by depressing clutch/brake pedal. • Place freewheel control in freewheeling position to disengage transmission (See "TO TRANSPORT" in the Operation section of this manual). • Roll tractor forward off skid. are horizontal (left to dght) and slide Position steering wheel so cross bars onto steering wheel adapter. Secure steering wheel to steering shaft with hex bolt, lock washer and large fiat washer previously removed. Tighten securely. • Snap steering wheel insert into center of steering wheel. • Remove protective materials from trac• tor hoed and grill. 8 HOW TO SET UP YOUR CHECK BATTERY CHECK TIRE PRESSURE The tires on your tractor were ovednflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance, • Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual. TRACTOR • Lift hood to raised position. • If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions). CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is propedy adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. _t ," _'° INSTALL MOWER AND DRIVE BELT Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control (see Know Your Tractor in Operation section). Engage parking brake. • Cut and remove ties secudng anti-sway bar and belts. Swing anti-sway bar to left side of mower deck, • Slide mower under tractor with dis- Label INSTALL SEAT Adjust seat before tightening adjustment knob. charge guard to dght side of tractor. IMPORTANT: Check belt for proper routing in all mower pulley grooves. Install belt into electdc clutch pulley groove. • Remove cardboard packing on seat pan. • Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt securely. • Assemble adjustment knob and flat washer loosely. Do not tighten. • Lower seat into operating position and sit on seat. • Install one front link in top hole of the left hand front mower bracket and left hand front suspension bracket. Retain with two single loop retainer springs as shown. • Install second front link in dght hand front suspension bracket and retain with single loop retainer spdng as shown. • Slide dght side of mower back and install link in top hole of right hand front mower bracket. Retain with single loop retainer spdng as shown. •Tum height adjustment knob counter° clockwise until it stops. • Lower mower linkage with attachment lift control. • Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. • Get off seat without moving its adjusted position. • Raise_seat and tighten adjustment knob securely. Seat Seat Pan • Place the suspension arms on outward pointing deck pins. If necessary, rock and raise front of mower to align deck pins with the holes in suspension arms. Retain with double loop retainer spdngs with loops down as shown. • Connect anti-sway bar to chassis bracket under left footrest and retain with double loop retainer spring. •Tum height adjustment knob clockwise to remove slack from mower suspension. Shoulder Bolt Flat Washer Adjustment Knob 9 CHECK FOR PROPER ALL BELTS • Raise deck to highest position. • Assemble gauge wheels as shown using long shoulder bolts, 3/8 washers, and 3/8-16 center Iocknuts. Tighten securely. • Adjust gauge wheels before operating mower as shown in the Operation section of this manual. PosmoN OF See the figures that are shown for replacing motion, mower drive, and mower blade drive belts in the Service and Adjustments section of this manual. Vedfy that the belts are routed correctly. CHECK MOWER LEVELNESS For best cutting results, mower should be properlyleveled. See =TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. Double Loop Retainer Spring (Inward pointing deck pins) Chassis Bracket Double Loop Retainer Spring Front Links Front Suspension Brackets Suspension Arms Left Hand Gauge Wheel Bar Single Loop Retainer Springs Bolt Gauge Wheel 3/8 Washer Use Rlera For Retainer Springs 3/8-16 Center Locknut Bracket Anti-Sway Bar Discharge Idler Pulley 10 Ii CHECKLIST Please review the following checklist: / All assembly instructionshave been completed. ,/No remaining loose parts in carton. ,/Battery is properly prepared and charged. (Minimum 1 hour at 6 amps). ,/Seat is adjusted comfortably and tightened securely. ,/All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory). ,/Be sure mower deck is propedy leveled side-to-side/front-to-rear for best cutting results. ('13resmust be properly inflated for leveling). ,/Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. ,/Check wiring. See that all connections are still secure and wires are properly clamped. •/ Before driving tractor, be sure freewheel control is in drive position. While learning how to use your tractor, pay extra attention to the following important items: ,/Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean, regular unleaded gasoline. ,/Become familiar with all controls - their location and function. Operate them before you start the engine. ,/Be sure brake system is in safe operating condition. •/ It is important to purge the transmission before operating your tractor for the first time. Follow proper starting and transmission purging instructions(See "TO START ENGINE" and =PURGE TRANSMISSION" in the Operation section of thismanual). 11 Thesesymbolsmay appearon your tractoror in literaturesuppliedwiththe product. Learnandunderstandtheir meaning. BATTERY CAUTION OR WARNING REVERSE ENGINE ON ENGINE OFF OIL PRESSURE FORWARD FAST SLOW LIGHTS ON ® FUEL CHOKE MOWER HEIGHT PARKING BRAKE LOCKED UNLOCKED MOWER LIFT r 'l R N H L ATTACHMENT CLUTCH ENGAGED REVERSE NEUTRAL AI-rACHMENT IGNITION HIGH LOW KEEP AREA CLEAR PARKING BRAKE SLOPE HAZARDS (SEE SAFETY RULES SECTION) CLUTCH DISENGAGED FREE WHEEL (AutomaticModelsonly) DANGER, KEEP HANDS AND FEET AWAY 12 KNOW YOUR TRACTOR READ THIS OWNER'S TRACTOR MANUAL AND SAFETY RULES BEFORE OPERATING YOUR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Ignition Switch Light Switch Position Attachment Clutch Switch Throttle Control Lift Lever Plunger Clutch/Brake Pedal Uft Lever Choke Control - Parking Brake Control Lever Height Adjustment Knob Free Wheel Our tractors conform to the safety standards of the American National Standards Institute. ATTACHMENT CLUTCH SWITCH: Used to engage the mower blades, or other attachments mounted to your tractor. UGHT SWITCH: Turns the headlights on and off. THROTTLE CONTROL: Used to control engine speed. CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and starting the engine. CHOKE CONTROL: Used when starting a cold engine. HEIGHT ADJUSTMENT KNOB: Used to adjust the mower cutting height. IGNITION-SWITCH: Used for starting and stopping the engine. ATTACHMENT LIFT LEVER: Used to raise and lower the mower deck or other attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position. AMMETER: Indicates battery charging (+) or discharging (-). PARKING BRAKE: Locks clutch/brake into the brake position. MOTION CONTROL LEVER. Selects the speed and direction of the tractor. FREEWHEEL CONTROL - Disengages transmission for pushing or slowly towing the tractor with the engine off. 13 The operation of any tractor can result in foreign objects thrown into the J eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles, or standard safety glasses. I HOW TO USE YOUR TRACTOR Turn ignition key to =OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. • Depress clutch/brake pedal into full "BRAKE" position and hold. • Place parking brake lever in ....... "ENGAGED" position and release pressure from clutch/brake pedal. Pedal should remain in "BRAKE" position. Make sure parking brake will hold tractor secure. Push-In to Throttle Control Attachment Clutch Switch Pull Out To use. • Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than =OFP will cause the battery to be discharged (dead). NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause =browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. _, CAUTION: Always stop tractor com- pletely, as described above, before leaving the operator's position; to empty grass catcher, etc. TO USE THROTTLE CONTROL Always operate engine at full throttle. • Operating engine at less than full throttle reduces the battery charging rate. TO USE CHOKE CONTROL Lever Parking Brake Pedal =Drive" Position Position Position Use choke control whenever you are starting a cold engine. Do not use to start a warm engine. • To engage choke control, pull knob out. Slowly push knob in to disengage. TO MOVE FORWARD AND BACKWARD The direction and speed of movement is controlled by the motion control lever. • Start tractor with motion control lever in neutral (N) position. STOPPING • Release parking brake and clutch/brake MOWER BLADES pedal. • To stop_mower blades, move attach• Slowly move motion control lever to ment clutch switch to "DISENGAGED" desired position. position. TO ADJUST MOWER CUTTING HEIGHT GROUND DRIVE The cutting height is controlled by turn• To stopground drive, depress ing the height adjustment knob in clutch/brake pedal into full "BRAKE" desired direction. IpO. sition. • Move motion control lever to neutral (N) • Turn knob clockwise (C) to raise cutting position. height.. IMPORTANT: The motion control lever • /urn Knoo counterclockwise (O)to lower cutting height. does not retum to neutral (N) position The cutting height range is approximately when the clutch/brake pedal is depressed. 1-1/2" to 4-1/2". The heights are meaENGINE sured from the ground to the blade tip with • Move throttle control to slow position. the engine not running. These heights are NOTE:. Failure to move throttle control to approximate and may vary depending slow position and allowing engine to idle up.onsoil conditions, height of grass and before stopping may cause engine to =backfire". 14 types of grass being mowed. • The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. • For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. TO ADJUST GAUGE WHEELS _.CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the discharge guard in place. Attachment Clutch Switch Pull Out To "Engage" Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. Push In To "Disengage" TO OPERATE • Adjust gauge wheels with tractor on a flat level surface. clutch/brake pedal quickly to brake posif stoppingis absolutely push tion and engage parking necessary, brake. Move motion control lever to neutral (N) position. IMPORTANT: The motion control lever does not retum to neutral (N) position when the clutch/brake pedal is depressed. i Clevis Pin sp0og \ Jj-- auge Wheels _ ON HILLS ,_CAUTION: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope. Use the slope guide provided at the back of this manual. • Choose the slowest speed before starting up or clown hills. • Avoid stopping or changing speed on hills. • If slowing is necessary, move throttle control lever to slower position. • Adjust mower to desired cutting height. • Lower mower with lift control. Remove rear retainer spring and clevis pin which secure each gauge wheel. • Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pins. Gauge wheels should be slightly off the ground. • Replace retainer springs into clevis pins. Retrainer Attachment Lift Lever High Position Low .#"Position Fe_=_'_7///'lT_ _. parking and clutch/brake pedal. To restartbrake movement, slowly release Slowly move motion control lever to slowest setting. • Make all tums slowly. TO TRANSPORT i Bar s_ Gaug Wheel TO OPERATE Bracket When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Freewheel control is located at the rear drawbar of tractor. • Raise attachment lift to highest positi0n with attachment lift control. • Remove retainer spring from freewheel control rod. MOWER Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. • Select desired height of cut. • Lower mower with attachment lift controL • Push control red in to disengage transmission and reinsert retainer spdng into control rod hole now on back side of the bracket. • Do not push or tow tractor at more than two (2) MPH. • To reengage transmission, reverse abeve procedure. • Start mower blades by engaging attachment clutch control. • TO STOP MOWER BLADES - disengage attachment clutch control. 15 NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). TOWING CARTS AND OTHER ATTACHMENTS Tow only the attachments that are recommendedby and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL • The engine in your tractor has been shipped, from the factory, already tilled with summer weight oil. • Check engine oil with tractor on level ground. • Unthread and remove oil fill cap/dip stick;wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If neceasa_ add oil until "FULL" mark on dipstick is reached. Do not overfill. • For cold weather operation-you should _hange oil for easier starting (See =OIL VISCOSITY CHART- in the Customer Responsibilities section of this manual). • To change eng,ne oil,.see the Maintenance section m this manual. IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good ,_dAweather starting. RNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel _k or permanent damage may occur. CAUTION: Fill to bottom of gas tank filler neck. Do not overfill Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. • Be sure freewheel control is in the transmission engaged position. • Sit on seat in operating position, depress clutch/brake pedal and set parking brake. • Place motion control lever in neutral (N) position. • Move attachment clutch to =DISENGAGED" position. • Move throttle control to fast position • Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed. NOTE: Before starting, read the warm and cold starting procedures below. • Insert key into ignition and turn key clockwise to =START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry. ADD GASOLINE •_ Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carl)off and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase_fuel in quantities that can be used within 30 days to assure fuel freshness. 16 WARMWEATHER STARTING (50 ° F PURGE TRANSMISSION _,CAUTION: Never engage or disengage freewheel lever while the engine is running. To ensure proper operation and performance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have developed during shipping of your tractor. IMPORTANT: Should your trensmission require removal for service or replacement, it should be purged after reinstallation before operating the tractor. • Place tractor safely on level surface with engine off and parking brake set. • Disengage transmission by placing freewheel control in freewheehng position (See "TO TRANSPORT" in this section of manual). • Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal. • Move motion control lever to full forward _osition and hold for five (5) seconds. ove lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times. NOTE: During this procedure there will be no movement of drive wheels. The air is being removed from hydraulic drive system. • Move motion control lever to neutral (N) position. Shut off engine and set parking brake. • Engage transmission by placing freewheel control in driving position (See "TO TRANSPORT" in this section of manual). • Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N)position, slowly disengage clutch/brake pedal. • Slowly move motion control lever forward; after the tractor moves approximately five (5) feet, slowly move motion control lever to reverse position.After the tractor moves approximately five (5) feet retum the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times. • Your tractor is now purged and now ready for normal operation. AND ABOVE) • When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. • The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. COLD WEATHER BELOW) STARTING (50 ° FAND • When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up pedod from several seconds to several minutes, depending on the temperature. AUTOMATIC TRANSMISSION WARM-UP • Before driving the unit in cold weather, the transmission should be warmed up as follows: • Be sure the tractor is on level ground. • Place the motion control lever in neutral. Release the parking brake and let the clutch/brake slowly return to operating position. • Allow one minute for transmission to warm up. This can be done during the engine warm up period. • The attachments can be used during the engine warm-up period after the transmission has been warmed up and may require the choke control be pulled out slightly. NOTE: A high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual. 17 MOWING TIPS • "13rechains cannot be used when the mower housing is attached to tractor. • Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments manual. section of this • Use the runner on the right hand side of mower as a guide. The blade cuts approximately an inch outside the runner (See fig. X) • The left hand side of mower should be used for trimming. • Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting. • When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished. • If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. • Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. • Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecUng a low enough gear to give the mower the best cutting performance as well as the quality of cut desired. • When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. 18 CUSTOMER RESPONSIBILITIES You FILL IN DATES _t,O_/_,_,_O"j_. Check Operator Presence and T Veer_ck Systems I/ R Check for Loose Fasteners (l_ A T S_arPe_Rep'_eM°wor_ades LubricatTon charZ V_7 _" 0 Check eatte,y Leve_ R !_, _esn B=te,y_ Termi_ds Check Transaxle Cooling !G N _ V' Adjust Blade Belt(s) Tension I_s Adjust Motion Drive Belt(s) Tension _s Check EnC.e o, L_v_ change E,_ OH E N _ V' _ Filter CleanAir Screen V' _V': InspectMuffler/Spark Arrester t,/ Clesn Engine Cooling Repl=, o,Fi,.(,.qui_,_ !_,_,, Replace Spark Plug I_' Replace Air Filter Paper Cartridge V'= Replace Fusl Filter 1 - Change more oltb'_ when operatic; i Jl_ ll_ under _ heavy load _- In high _ i_._, 2 - S_;ce mo_ _ten when op_ in dkty o_du=tyconditions. 3 - ]1equ_ with o_ flte_, change og _er/50 bo_rs. S - Jf equipped wNh ad_dtable sy_ 6 - Not requiredI _oped wl_ _me battery. 7 - TightenIm_ttmobplv_ bolt Io _5 It..Ibs.m_m. 4 - Relfar,e b_d_ mot=Dire.wh_mmowing b uno_ _oa, DOr_ ove_0hte_ GENERAL RECOMMENDATIONS LUBRICATION CHART The warranty on this tractor does not cover o'rie Rod Ball Joints items that have been subjected to operator eSpindle Zerk---- L abuse or negligence. To receive full value from the warranty, operator must maintain eFront------H_l:ll _Ft"" eFront tractor as instructed in this manual. Some Wheel _.L__ _'__'." Wheel adjustments will need to be made periodiBearing L Bearing cally to properly maintain your tractor. All adjustments in the Service and eSteedng._ _"_ Adjustments section of this manual should _ _-_eSpindle eEngine Zerk Sector t be checked at least once each season. • Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure Gear Teeth i "_._ _: proper air-fuel mixture and help your engine run better and last longer. OSpray Silicone lubdant (Move Boots to Lubricate) BEFORE EACH USE eGeneralPurpose Grease • Check engine oil level. Check brake operation. • Check tire pressure. • Check operator presence and interlock systems for proper operation, @Refer to Maintenance "ENGINE" Section • Check-fo_" loose fasteners, IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubdcants will attract dust and dirt that will shorten the life of the self-lubricatingbearings. If you feel they must be Jubricated, use only a dry, powdered graphite type lubricant sparingly. 19 TRACTOR Alwaysobservesafetyruleswhen performingany maintenance. BRAKEOPERATION If tractorrequiresmorethansix (6) feet stoppingdistanceat highspeed in highest gear,thenbrakemustbe adjusted.(See "3"0 ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES • Maintain proper air pressure in all tires (See =PRODUCT SPECIFICATIONS" section of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchaeed from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock systems are working propedy. If your tractor does not function as described below, repair the problem immediately. • The engine should not start unless the clutch/brake pedal is fully depressed and attachment clutch control is in the disengaged position. • When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. • When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. • The attachment clutch should never operate°unless the operator is in the seat. BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. • Reassemble hex bolt, lock washer and flat washer in exact order as shown. • Tighten bolt securely (27-35 Ft. Lbs. torque). IMPORTANT: Blade bolt is Grade 8 heat treated. edge up Center Hole Assembly Hex Bolt -Star *A Grade 8 heat treated bolt can be identified by six lines on the bolt head. TO SHARPEN BLADE NOTE: We do not recommend sharpening blade, but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. • The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while it is on the mower. • To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer). NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. • Slide blade onto an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a hodzontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. BATTERY BLADE REMOVAL Your tractor has a battery charging system • Raise mower to highest position to allow which is sufficient for normal use. access to blades. However, pedodic charging of the battery • Remove hex bolt, lock washer and flat with an automotive charger will extend its washer secudng blade. life. • Install new or resharpened blade with • Keep battery and terminals clean. trailing edge up towards deck as shown. • Keep battery bolts tight. IMPORTANT: To ensure proper assembly, • Keep small vent holes open. center hole in blade must align with star • Recharge at 6-10 amperes for I hour. on mandrel assembly. 2O NOTE:The originalequipmentbatteryon yourtractoris maintenancefree. Do not attemptto openor removecapsor covers. Addingor checkinglevelof electrolyteis not necessary, TO CLEANBATTERYANDTERMINALS Corrosionanddirt on the batteryandterminalscan causethe batteryto "leak" SAE VISCO_rPf GRADES Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one power. • Remove terminal guard. • Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. • Rinse the battery with plain water and dry. • Clean terminals and battery cable ends with wire brush until bright. • Coat terminals with grease or petroleum jelly, • Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual). V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. TRANSAXLE COOLING ," year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil level. TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meetAPI service classification SF, SG, or SH. • Be sure tractor is on level surface. • Oil will drain more freely when warm. • Catch oil in a suitable container. • Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. • Remove drain plug. • After oil has drained completely, replace oil drain plug and tighten securely. • Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual. The transmission fan and cooling fins should be kept clean to assure proper cooling. Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. • Inspect cooling fan to be sure fan blades are intact and clean. • Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube when taking reading. Keep oil at "FULL" line on dipstick. Tighten cap onto the tube securely when finished. • Inspect cooling fins for dirt, grass clippings and other materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fins. TRANSAXLE PUMP FLUID Oil Drain Air Screen The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxle. Should the Oil Fill Cap/Dipstick transaxle ever leak or require servicing, contact your nearest authorized service center/department. ENGINE CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubbom dried gum fibers. LUBRICATION Only use high quality deiergent oil rated with API service classification SF, SG, or SH_ Select the oil's SAE viscosity grade according to your expected operating temperature. 21 CLEANAIR INTAKE/COOLING AREAS Toinsurepropercooling,makesurethe grassscreen,coolingfins, and other proper position around stud. Replace if necessary. • Reassemble air cleaner, cartridge plate, and nut. • Reinstall air cleaner cover and secure by tightening knob. ENGINE OIL RLTER external surfaces of the engine are kept clean at all times. Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and extemal surfaces as necessary. Make sure the cooling shrouds are reinstalled. Replace the engine oil filter every season or with every second oil change if the tractor is used more than 100 hours in one year. MUFFLER NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating. Inspect and replace corroded muffler and spark arraster (if equipped) as it could create a fire hazard and/or damage. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual. IN-LINE FUEL FILTER The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructingfuel flow to carburetor, replacement is required. • With engine cool, remove filter and plug fuel line sections. • Place new fuel filter in position in fuel line with arrow pointing towards carburetor. • Be sure there are no fuel line leaks and clamps are propedy positioned. • Immediately wipe up any spilled gasoline. AIR FILTER Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. • Loosen knob and remove cover. TO SERVICE PRE-CLEANER • Slide foam pre-cleaner off cartridge. • Wash it in liquid detergent and water. • Squeeze it dry in a clean cloth. Allow it to dry. • Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. TO SERVICE CARTRIDGE • Replace a dirty, bent, or damaged cartridge. Foam Cartridge CLEANING Rubber Seal oflean all foreign engine,matter. battery, seat, finish, etc. Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automotive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life. i Knob NOTE: Do not wash the paper cartridge or use preasudzed air, as this will damage the cartddge. • Remove nut and cartridge plate. • R_n_sta-II the pre-cleaner (cleaned and oiled) over the paper cartridge. • Check rubber seal for damage and 22 _CAUTION: Before performing any service or adjustments: • Depress clutch/brake pedal fully and set parking brake. • Place motion control lever in neutral (N) position. • Place attachment clutch in =DISENGAGED" position. i Make sure thekey blades moving key. parts have completely stopped. um ignition =OFP and andallremove Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug, TRACTOR • Remove two retainer springs from each front link and remove links. • Slide mower forward and remove belt TO REMOVE MOWER • Place attachment • • • • clutch in "DISEN- from electric clutch pulley. • Slide mower out from under right side of tractor. IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links. GAGED" position. Turn height adjustment knob to lowest setting. Lower mower to its lowest position. Remove retainer spring holding antiswaybar to chassis bracket and disengage anti-swaybar from bracket. Remove retainer springs from suspension arms at deck and disengage arms from deck; • Raise attachment tion. TO INSTALL MOWER Follow procedure described in "INSTALL MOWER AND DRIVE BELT" in the Assembly section of this manual. lift to its highest posi- AdiusVnent Lift Nuts Links Suspension Arms Front Suspension Bracket Front Mower Bracket Electric Clutch _ Chassis Bracket Front Suspension Bracket Retainer Springs Retainer Spring Mower Bracket Anti-Sway Bar Retainer Springs 23 TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS'). If tires are over or underinflated, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT .. Raise mower to its highest position. Measure height frombottom of deck cud to ground level at front comers of mower. Distance "A" on both sides of mower should be the same. If adjustment is necessary, make adjust_ment on one side of mower only. To raise one side of mower, tighten lift link adjustment nut on that side. • To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 3/16". • Recheck measurements after adjusting. Bottom _ottom _ -- • To raise front ot mower housing, loosen nut =H" from trunnion on both front links. Tighten nut =G" on both front links an equal number of turns. . • When distance =F" is 118" to 1/2" lower at front than rear, tighten nut UH" against trunnion on both front links. NOTE: Each full tum of nut =G" will change dim. "F" by approximately 3/8". • Recheck side-to-side adjustment. Mandrel Both Front Links Should be Equal in Length of Cud Groun FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-toside. If the following front-to-back adjustment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower housing]should be adjusted so the front is approx,mately 1/8" to 1/2' lower than the rear when the mower is in its highest position. Check adjustment on d!_htside of tractor. Measure d,stance "F" dtrectly in front of and behind the mandrel at bottom edge of mower housing as shown. • Before making any necessary adjustments, check that both front links are equal in length. • If links are not equal in length, adjust one link to same length as other link. • To lower front of mower housing, loosen nut =G" on both front links an equal number of turns. • When distance =F" is 1/8" to 1/2" lower at front than rear, tightennut "H" against trunnion on both front links. Trunnion f Front Links_ _' TO REPLACE MOWER DRIVE BELT MOWER DRIVE BELT REMOVAL • Park tractor on a level surface. Engage parking brake. • Remove screws from left hand mandrel cover and remove cover. • Roll belt over the top of left hand mandrel pulley. • Remove belt from electdc clutch pulley. • Remove belt from idler pulleys. • Remove any dirt or grass clippings which may have accumulated around mandrels and entire upper deck surface. • Check primary idler arm and two idlers to see that they rotate freely. • Be sure spdng is securely hooked to pdmary idler arm and bolt in mower housing. 24 • Roll belt into upper groove of left hand mandrel pulley. • Carefully check belt routing making sure belt is in the grooves correctly and inside bolt keepers. • Reassemble left hand mandrel cover. MOWER DRIVE BELT INSTALLATION • Install belt in both idlers. Make sure belt is in both belt keepers at the idlers as shown. • Install new bolt onto electric clutch pulley. Screws Left Hand Idler Spdng Pulleys Cover Electdc Clutch Primary Idler Arm Bolt in Mower Housing Left I. Mandrel Mower Drive Belt Belt Keepers TO REPLACE MOWER BLADE DRIVE BELT Park the tractor on level surface. Engage parking brake. • Remove mower ddve belt (See =TO REPLACE MOWER DRIVE BELT" in this section of this manual). • Remove mower (See =TO REMOVE MOWER" in this section of this manual). • Remove screws from right hand mandrel cover and remove cover. Unhook spring from bolt on mower housing. • Carefully roll belt off right hand mandrel pulley. • Remove belt from center mandrel pulley, idler pulley, and left hand mandrel pulley. • Remove any dirt or grass which may . have _Lccumulated around mandrels ana entire upper deck surface. • Check secondary idler arm and idler to see that they rotate freely. idler arm and sway bar bracket. Install new belt in lower groove of left hand mandrel pulley, idler pulley, and center mandrel pulley as shown. _BeRollsure is h,.o_h kedin secondary belt spring over right hand mandrel pulley. Make sure belt is in all grooves properly. Reconnect spring to bolt in mower . housing and reinstall dght hana manare cover. • Reinstall mower to tractor (See =INSTALL MOWER AND DRIVE BELT" in the Assembly section of this manual)=. • Reassemble mower drive bolt (See "TO REPLACE MOWER DRIVE BELT" in this section of this manual). 25 LeftHand Mandrel Mower Blade Ddve Belt Center Mandrel Right Hand Cover Screw Idler Arm Spdng Anit-Sway Bar Bracket TO ADJUST ATTACHMENT Idler Pulley CLUTCH ., The electric clutch should provide years of service. The clutch has a built-in brake that stops the pulley within 5 seconds. Eventually, the intemal brake will wear which may cause the mower blades to not engage, or, to not stop as required. Adjustments should be made by your nearest authonzed service center/department. • Make sure attachment clutch and ignition switches are in =OFF" position. • Adjust the three nylon Iocknuts until space between clutch plate and rotor measures .012" at all three slot locations cut in the side of brake plate. Rotor.,_,. Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest authorizedservice center/department. With Parking Brake "Engaged" Nut "A" Jam Nut 3peraSng Arm ClutchtPlat_e ./I/\ Nylon Locknut (3F TO REPLACE MOTION DRIVE BELT Park the tractor on level surface. Engage parkingbrake. For ease of service there is a belt installation guide decal on bottom of left footrest. • Remove mower (See "TO REMOVE MOWER" in this section of this manual.) Brake Plate NOTE: After installing a new electdc clutch, m9 tractor at full throttle and engage and disengage electric clutch 10 cycles to wear in clutch plate._ TO ADJUST BRAKE Your tractor is equipped with an adjustable brake system which is mounted on the side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. • Depress clutch/brake pedal and engage parking brake. • Measure distance between brake operating arm and nut "A" on brake rod. • If distance is other than 1-1/2", loosen jam-nut and tum nut =A" until distance becomes 1-1/2". Retighten jam nut : against nut =A". BELT REMOVAL • Engage parking brake (creates slack in belt). • Remove belt from clutching and fan idler pulleys. • Loosen belt keeper above transaxle pulley. • Remove belt from transaxle pulley. • Remove belt from engine pulley and front V-idler pulley. • Pull belt out of all belt keepers and remove from tractor. 26 BELTINSTALLATION - NOTE: If for any reason the effort to move the motion control lever becomes too excessive, reverse the above adjustment procedure by loosening Iocknut 1/4 turn. Road test tractor after adjustment and repeat procedure if necessary. TRANSMISSION REMOVAL/REPLACEMENT • Place V part of belt intogrooves on engine pulley and front V-idler, making sure to route belt inside of all belt keep-_ ers, • Route belt on right side, coming from Vidler, towards back of tractor, above midspan belt keeper and to top of transaxle pulley. • Route belt on left side, coming from engine pulley, towards back of tractor and through loop in midspan bolt keeper. • Place V part of belt into grooves on transaxle and fan idler pulleys, making sure to route belt inside of all belt keepers. • Retighten belt keeper above transaxle pulley. • Place belt around clutching idlers as shown, making sure to route belt inside of all belt keepers. • Chock to be sure belt is positioned corroctly and is on proper side o1all belt keepers. • Reinstall mower. IMPORTANT: Check brake adjustment. Tractor VoBelt Drive Schematic Viewed from L.H. Side of Tractor • Belt Transaxle Clutching Idler Keeper Engine Clutching Fiat Idler_ Pulley Above Belt V-Idler Belt Keepers I_ J Jam Nut _ TO ADJUST MENT As Viewed from Bottom MOTION CONTROL WHEEL ALIGN- Front wheel toe-in is required for proper steedng operation. Toe-in was set at the factory and adjustment should not be necessary. If parts in the front axle or steedng mechanism have been replaced or damaged, check toe-in and adjust if necessary. TO CHECK TOE-IN V-Idler TO ADJUST STEERING Locknut If steeringwheel crossbars are not hodzontal (left to right) when wheels are positioned straight forward, remove steenn_l wheel and reassemble per instructions in the Assembly section of this manual. FRONT WHEEL TOE-IN ADJUSTMENT Belt Fan KeeperEnIdler ine _ Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor. See =PURGE TRANSMISSION" in the Operation section of this manual. • Position front wheels straight ahead. • Measure distance between wheels at front and rear of tires (dimensions =A" and =B'). • Front dimension =A" should be 1/8" to 1/4" less than rear dimension "B". LEVER The motion control lever has been preset at the factory and adjustment should not be necessary. If for any reason the motion control lever will not hold its position while at a selected speed, it may be adjusted at the friction pack located on the right side of chassis. • Park tractor on level surface. Stop tractor by tuming ignition key to "OFF'position and engage parking brake. • Place motion control lever in neutral (N) position. TO ADJUST TOE-IN • Loosen jam nuts at adjustment sleeves on tie rod. • Adjust tie rod until dimension "A" is 1/8" to 1/4" less than dimension =13". • Tighten jam nuts securely. FRONT WHEEL CAMBER The front wheel camber is not adjustable on your tractor. If damage has occurred to affect the front wheel camber, contact your nearest authorized service center/dopartment. Tighten IocknutIocknut, 1/4 turn. While holding loosen jam nut While holding Iocknut, tighten jam nut securely. 27 The other vehical must also be a 12 volt negative grounded system. Do not use your tractor battery to start other vehicles. TO ATTACH JUMPER CABLES • Connect each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not to short against chassis. • Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery. • Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery. TO REMOVE CABLES, REVERSE ORDER • BLACK cable first from chassis and then from the fully charged battery. • RED cable last from both batteries. Sleeves Jam Nuts TO REMOVE WHEEL FOR REPAIRS FRONT WHEEL • Block up axle securely. • Remove axle cover, retaining ring and washers to allow wheel removal. Repair tire and reassemble. Replace washers and snap retaining nng securely in axle groove. • Replace axle cover. REAR WHEEL - "Positive"(+) L.H. Panel Block rear axle securely. Remove five (5) hub bolts to allow wheel removal. • Repair tire and reassemble. Replace and t=ghtenhub bolts securely. =Negative" (-) I-_611 Bolt _ NOTE: To seal tire punctures and prevent flat tiros due to slow leaks, bre sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. REPLACING BATFERY ACAUTION: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands,rings,etc. Positive terminal must be connected first to prevent sparking from accidental grounding. • Lift hood to raised position. • Remove terminal guard. • Disconnect BLACK battery cable then RED battery cable and carefully remove battery from tractor. • Install new battery with terminals in same position as old battery. • Reinstall terminal guard. • First connect RED battery cable to pealfive (+) battery terminal with hex bolt, keps nut as shown. Tighten securely. • Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt, keps nut. Tighten securely. Close terminal access doors. Washers Rs n,ng Ring TO START ENGINE WITH A WEAK BATTERY _,CAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. If your battery is too weak to start the _ngine, it should be recharged. (See 'BATrERY" in the MAINTENANCE sec:ion of this manual). f "jumper cables" are used for emergency ;tatting;,follow this procedure: MPORTANT: Your tractor Is equipped _ith a 12 volt negative grounded system. Close hoo.d. 28 Keps Nut _ Terminal ..... A=e _ _- .... _ u..., Bolt TO REMOVE HOOD AND GRILL ASSEMBLY • Raise hood. .. ' '°^ Door..___."-"" :.--"_Positive .- _ Terrain=_'_-/-_... = _""_ Guard / _'f_L-.J// (Red) Cable Negative(Black) Cable • Unsnap headlight wire connector. Stand front of tractor. Grasp hood sides, in tilttoward engine and liftoff of at tractor. • To replace, reverse above procedure. TO REPLACE HEADLIGHT BULB • Raise hood. • Pull bulb holder out of the hole in the backside of the gdll. • Replace bulb inholder and push bulb holder securely back into the hole in the backside of the grill. • Close hood. INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. • Check wiring. See electrical wiring diagram in the Repair Parts section. Headlight ENGINE Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any nonroad engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. TO ADJUST THROTTLE CONTROL CABLE TO REPLACE FUSE Replace with 30 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. TO ADJUST ATTACHMENT LIFT SPRING The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: • While holding spring bushing with wrench, loosen jam nut. • Turn adjustment bolt clockwise to extend spring and reduce lift effort for heavier attachments. •Tum adjustment bolt counterclockwise for lighter attachments. • Retighten jam nut against spdng bushing. IMPORTANT: Do not adjust for maximum spdng tension when using light attachments such as a mower. Adjust lift lever springto aid in liftingattachment. Do not overpower spring. When removing attachment, always adjust spring]ension to its lowest position. control lever not to fast position. With engine running, move throttle Check that speed control lever is against stop screw. If it is not, loosen casing clamp screw and pull throttle cable untillever is against screw. Tighten clamp screw securely. Idle Fuel Adjusting Idle Speed I Screw Throttle . Cable AdjU__Bushing _Attachment _Lift Spdng Choke , Control Cable !(//" - / JamNut Stop Screw Clamp Screw 29 PRELIMINARY TO ADJUST CHOKE CONTROL The choke control has been preset at the factory and adjustment should not be necessary, check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: • With engine not running, move choke control (located on dash panel) to full choke position. • Remove air cleaner cover, filter and cartridge plate to expose carburetor choke (See "AIR FILTER" in the Customer Responsibilitiessection of this manual). • Choke should be closed. If it is not, loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw securely. • Reassemble air cleaner. SE'I-FfNG - • Be sure you have a clean air filter, and the throttle control cable is adjusted properly (see "TO ADJUST THROTTLE CONTROL CABLE" in the Service and Adjustments section of this manual). • With engine off turn idle fuel adjusting needle in (clockwise) closing it finger tight and then turn out (counterclockwise) 1 turn. FINAL SETTING • Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion control lever in neutral (N) position. • The high idle is set at the factory and cannot be adjusted. • Idle sDeed settina - With throttle control lever in slow position, engine should idle at 1200 RPM. If engine idles too slow or fast, turn idle speed adjusting screw in or out until correct idle is attained. Closed for Choke • Idle fuel needle settina - With throttle control lever in slow position, tum idle fuel adjusting needle in (clockwise) until engine speed decreases and then turn out (counterclockwise) approximately 3/4 turn to obtain the best low speed performance. • Recheck idle speed. Readjust if necessary. TO ADJUST CARBURETOR The carburetor has been present at the factory and adjustment should not be necessary. However, minor adjustment may be requiredto compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows: In general, turning the adjusting needles in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mixture. Turning the adjusting needles out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture. IMPORTANT: Damage to the needles and the seats in carburetor may result if screw is turned in too tight. ACCELERATION TEST - • Move throttle control lever from slow to fast position. If engine hesitates or dies, tum idle fuel adjusting needle out (counterclockwise) 1/8 tum. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly. High speed stop is factory adjusted. Do not adjust-damage may result. IMPORTANT: Never tamperwith the engine govemor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-govemed high speed needs adjusting, contact your nearest authorized service center/department, which has proper equipment and experience to make any necessary adjustments. 3O Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. _,CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor for winter storage. This will allow you to clean it thoroughly. Remove all did, grease, leaves, etc. Store in a clean, dry area. • Clean entire tractor (See =CLEANING" in the Maintenance section of this manual). • Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). • Lubricate as shown in the Maintenance section of this manual. • Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. • Touch up all rusted or chipped paint surfaces; sand lightly before painting. BATTERY • Fully charge the battery for storage. • After a period of time in storage, battery may require recharging. • To help prevent corrosion and power leakage dudng long pedods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BA'I-I'ERY AND TERMINALS" in the Maintenance section of this _nanual). • After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals. • If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. Also, experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. • Drain the fuel tank. • Start the engine and let it run untilthe fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable altemative in minimizing the formation of fuel gum deposits dudng storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See =ENGINE" in the Maintenance section of this manual). CYLINDER(S) • Remove spark plug(s). • Pour one ounce of oil through spark plug hole(s) into cylinder(s). •Tum ignition key to "START" position for a few seconds to distribute oil • Replace with new spark plug(s). OTHER • Do not store gasoline from one season to another. • Replace your gasoline can if it starts to rust. Rust and/or dirt in your gasoline will cause problems. • If possible, store your tractor indoors and cover it to give protection from dust and dirL • Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe, which allows condensation to form and cause your tractor to rust. IMPORTANT: Never cover tractor while engine and exhaust areas are still warm. ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel filter, fuel hose, or tank dudng storage. 31 TROUBLI=SHOOTING PROBLEM CHART CORRECTION CAUSE Will not start • Out of fuel. • Engine not =CHOKED" prop- erly. • RII fuel tank. • See =TO START ENGINE" in • Engine flooded. Operation section. • Wait ssveml minutes before • • • • • • • • Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel. • Loose or damaged wiring. • Carburetor out of adjustment. • Engine valves out of adjustment. attempting to start. Replace spark plug. Clean/replace air filter. Replace fuel tilter. Drain fuel tank and carburetor, refill tank with fresh gasoline and mplaca fuel filter. • Check all wiring. , See =ToAdjust Carburetor" in Service and Adjustments section. Contact an authorized service center. i Hard to start • • • • • Dirtyair filter. Bad spark plug. Weak or dead battery. Dirtyfuel filter. Stale or dirty fuel. • Loose or damaged wldng. • Carburetor out of adjustment. • Engine valves out of adjustment. Engine will not rum over Engine clicks but will :lot start • Clutchrbrake pedal not depressed. • Attachment dutch is engaged. • Weak or dead battery. • Blown fuse. • Corroded battery ten.rials • Loose or damaged wldng. • Faulty ignitionswitch. • Faulty solenoid or starter. • Clean/raplace air filter. • Replace spark plug. _• Recharge or replace battery. Replace fuel filter. Drain fuel tank and refill with fresh gasoline. • Check all widng. • See =ToAdjust Carburetor" in Service and Adjustments section. Contact an authorized service center, Depress clutch/orake pedal. • Faulty operator presence switch(es). Disengage attachment clutch. Recharge or replace battery. Replace fuse. Clean battery terminals. Check all widng. Check/replace ignitionswitch. Chack/raplace solenoid or starter Contact an authorized service center. • Weak or dead battery. • Corroded battery terminals. Recharge or replace battery. Clean battery terminals. • Loose or damaged widng. • Faulty solenoid or starter. 32 • * • • • • Check all wiring. Check/replace solenoid or • starter. TROUBLESHOOTING CHART CAUSE PROBLEM • Cutting too much grass/too Lossofpower fast. • Thm_e in "CHOKE" position. • Build-up of grass, leaves and trash under mower. • Dirty air filter. • Low oil level/dirty oil. • Faulty spark plug. • Dirty fuel filter. • Stale or dirty fuel. • Water in fuel. • Spark plug wire loose. Dirty engine air screen/fins. Dirty/clogged muffler. Loose or damaged widng. Carburetor out of adjustment. Engine valves out of adjustment. Excessive vibration Wom, bent or loose blade. Bent blade mandrel. Loose/damaged part(s). i Engine continues to run when operator leaves seat with at tachment clutch ing. Clean/replace air filter. Check ell level/change oil. Clean and regap or change spark plug. Replace fuel filter. Drain fuel tank and refill with fresh gasoline. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. Connect and tighten spark plug wire. • Clean engine air screen/fins. Claanireplace muffler. • Check all widng. • See "To Adjust Carburetor" in Service and Adjustments section. ; • Contact an authodznd service center. • Replace blade. Tighten blade polL • Replace blade mandrel. • Tighten loose part(s). Replace damaged parts. • Check wiring, switches and connections. If not corrected, contact an authorized service center/ department. Wom, bent or loose blade. • Replace blade. Tighten blade bolt. • Level mower deck. • Clean underside of mower hous- Mover deck not level. Buildup of grass, leaves, and trash under mower. Bent blade mandrel. Clogged mower deck vent holes from buildupof grass, leaves, and trash around mandrels. Mower blades will not rotate tiordreduce speed. Adjust thmtfie control. Clean underside of mower hous- Faulty operator-safety presence control system. engaged Poor cut - Uneven CORRECTION • Set in =Higher Cut" posi- Obstruction in clutch mechanism. Wom/damaged mower ddve belt. 33 ing. • Replace blade mandrel. • Clean around mandrels to open vent holes. • Remove obstruction. • Replace mower drive belt. TROUBLESHOOTING PROBLEM CHART CAUSE CORRECTION rotate (cont'd) • Frozen idler pulley. • Frozen blade mandrel. • Replace idler pulley. • Replace blade mandrel. Poor grass discharge • Engine speed too slow. • Place throttle control in =FAST" Mower blades will not • Travel speed too fast. • Wet grass. • Mower deck not level. • Low/uneven tire air pressure. • Worn, bent or loose blade. • Buildup of grass, leaves and trash under mower. • Mower ddve belt worn. • Blades impropedy installed. • Improper blades used. =• Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. position. • Shift to slower speed. • Allow grass to dry before mowing. • Level mower deck. • Check Ures for proper air pressure. • Replace/sharpen blade. Tighten blade bolt. • Clean underside of mower housing. • Replace mower ddve bell • Reinstall blades sharp edge down. • Replace with blades listed in this manual. • Clean around mandrels to open vent holes. Heso_Ight(s)not work ing (if so equipped) • Switch is "OFF'. •Tum • • • • • • • • Bs_erywill not charge • Bad battery cell(s). • Poor cable connections. • Faulty regulator (if so equipped). • Faulty alternator. • Replace battery. • Check/clean all connections. • Replace regulator. • Freewheel control in "disen- • Place freewheel control in gaged" position. • Motion ddve belt wom, damaged-or broken. • Air trapped in transmission dudng shipment or servicing. =engaged" position. • Replace motion ddve belt. • Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine. • Move throttle control to =SLOW" Loss of drive Engine =backfires" when tuming engine "OFF" Bulb(s) burned out. Faulty light switch. Loose or damaged widng. Blown fuse. 34 switch "ON'. Replace bulb(s). Checldreplace light switch. Check wiring and connections. Replace fuse. • RePlace aifemator. • Purge transmission. position and allow to idle for 30 seconds before stopping engine. TRACTOR . . MODEL NUMBER 917.273060 SCHEMATIC OPERATO_ PRESENG_ RELAY RELAy IGNmON ftwrrcH L STAnT I.÷S÷All _E_) R_J_IOyA_._ CONNECTIONS GFG NON.R¢_MOVABLE B E NG INE CONNECTOR _TOR--_ ---I_at DA TRACTOR NOTE: {F W(R(NG|NSUILATED GARBURET(}R CONNECTOR (REO W1RE) OULD _ REPLACEDTO PROPERLYSECURE YOUR (Ye.LOW_RS__.U_ _R_NG, TO LIGHT PKG,) 35 T;_V W_R_ TRACTOR - - MODEL NUMBER 917.273060 ELECTRICAL 22 33 11 12 iI 26 i I I 36 TRACTOR - - MODEL NUMBER 917.273060 ELECTRICAL KEY PART NO. NO. 1 2 8 10 11 12 16 19 20 21 22 24 25 26 27 28 29 30 33 40 41 42 43 45 50 52 81 83 144927 74760412 7603J 145211 150109 145769 153664 STD551125 73350400 161785 4152J 4014,.I 146686 108824X 73510400 157899 160784 163S68 140403 164069 17720408 131563 145673 122822X 154963 141940 109748X 163996 DESCRIPTION Battery Bait Hex Head 114-20x 3/4 Tray, Battery Bolt114-20 x 7.5 Zinc Hold down Battery Dash Mount Nut Push Nylon 1/4" Switch Intedock Push-In Washer, Lock 1/4 Nut, Jam Hex 114-20 Hamess Socket LightW/4152J Bulb Light Cable, Battery Cable, Battery Fuse Nut Keps He)( 1/4-20 Unc Cable, Ground Switch, Plunger Switch, Ign Key, Ignition Hameas Ign. Screw 1/4-20 x 1/2 Cover, Terminal Solenoid Ammeter Sw_tch,PTO ProtectionWire Loop Relay Asm. BulbholderAsm IncandescentSV NOTE: All componentd_menslonsgiven in U.S. inches 1 inch = 25.4 mm 37 TRACTOR - - MODEL NUMBER 917.273060 CHASSIS AND ENCLOSURES 37 122 17 52 17 56 ! 17 19 100 68 2 102 86 17 TRACTOR - - MODEL NUMBER 917.273060 CHASSIS AND ENCLOSURES KEY PART NO. NO. 1 150253 2 140506 4 73800700 5 163976 6 157882 7 17720408 8 145166 14 161023X558 15 160568 16 121794X 17 17490612 18 160564X558 19 19131312 20 STD523710 21 73680600 23 17490616 24 145243X558 28 145244X558 30 145052 31 161419 32 161327 33 161326 34 142131 35 19111116 36 STD522507 37 163982X558 39 136961 40 156111 42 STD533710 43 136939 44 136940 45 154913 47 1749G608 KEY DESCRIPTION Rail, Frame RH Dmwbar, Gt Nut, LockHex 7/16Unc DashYTGT2Cyl Dash, Lower Vgt One Piece Screw, ThdCut 1/4-20xl/2 Support, Buttery HoodAsm.,PntY'l"GT LensAsrn Headlight Bur Cover, Access Screw, Thdrol 3/6-16 x 3/4 Gdlle Washer 13/32x 13/16x 12 Ga. Bolt, Fin Hex 3/8-16 x 1 NutCrownlock 3/8-16Unc ScmwThdro| 3/8-16xl"ry-'Tt Footrest,RH Footrest,LH Saddle, Hydro Brace, Supt 1-pc VGT Steedn9 Bracket, Pivot Chassis Lh Bmcket, Pivot Chassis Rh Bracket, Engine Support Rear Washer 11/32 x 11/16 x 16 Ga. Bolt, Fin Hex 5/16-18 x 3/4 Fender Pnt Bracket,AxleFront Bracket, SupportAxle/Engine Bolt, Carriage 3/6-16xl Bracket,Spnsn Front Lh Bracket, Spnsn Front Rh BracketAsm., Susp Chassis Rh Screw ThdroL 3/8-16 x 1/2 PART DESCRIPTION NO. NO. Bracket,Chassis Front 50 152728 Nut, Crownlock 5/16-18 Unc 52 STD541431 BracketAsm., Susp Chassis Lh 56 154914 BracketAsm., Fender 58 137113 Screw ThdroL 3/6-16 x 1-1/4 60 17490620 Washer 13/32 x lx 14 Ga. 63 19131614 ScrewThdrol. 5/16-18x 1/2 68 17490508 Guide, Bolt Mid Span 70 137159 Stop,Over Center Mower 84 142992 Belt Fin Hex 7/16-14 UNC x 1 86 74760716 Washer, LockExt. Tooth 3/8 90 STD551237 Rail, Frame I_h 91 156586 Push Nut, Nylon 95 105531X BracketSkid Chassis 98 140503 Rod ByPass 99 140871 Cap By Pass Rod 100 124236X Screw Thdrol 3/8-16 x 1-3/4 101 17490628 Retainer,Spring 102 STD624003 Lock, By Pass 103 142273 BoR5/16-18 Tr 106 138776 Washer 13/32 x I x 16 Ga, 120 19131616 Screw Hex Wshd 8-18 x 7/8 122 161464 Screw Hwhd Hi-Lo#13-16 x 3/4 130 164863 Cup Holder 138 163975X428 Bolt Shoulder5/16-18 1-1" 139 161330 Magnet Y'rGT 140 163806 StOkerPlate YTGT 141 163805 BracketDash Rh 142 161897 BracketDash Lh 144 161900 Fastener Nut Pal 147 162967 ExtrusionBumpers 148 164655 Duct Heat Hood 150 161237 NOTE: All componentdimensionsgiven in U.S. inches 1 inch= 25.4 mm 39 TRACTOR - - MODEL NUMBER 917.273060 GROUND DRIVE 42 15 47 I 9 7 104 61 112 IO0 2 4O TRACTOR - - MODEL NUMBER 917.273060 GROUND DRIVE KEY NO. PART NO. 2 7070E 3 7563R 5 STD541437 6 STD561210 7 140507 9 140080 15 STD551037 17 140921 20 73940800 22 156103 23 130564 28 STD541237 29 140494 30 19131616 33 12000053 34 124236X 35 137648 36 149412 37 121749X 38 150035 39 74321016 40 5304J 41 73661000 42 8883R 46 145170 47 138228 48 72110612 50 51 52 53 54 55 56 58 61 64 65 66 67 68 69 70 71 131494 STD541437 139123 207J 161590 106706X 140218 74760724 140488 154752 67609 140296 19181312 STD571812 123800X 164892X428 151179 KEY NO. DESCRIPTION Key 1/4 x 2.5 Washer, Thrust,Axle Nut, Crowniock 3/6-16 Pin, Cotter Wheel, HubAssembly Bolt, Hub Wahser 13i32x13/16x16Ga. Spdng Nut Hex Jam Topiock1/2-20 AnnAsmSh_ Knob Nut Brake, Rod Washer 13/32xl x 16 Ga. Ring E Cap, Plunger Red, ParkingBrake Spring, Drive Ground Washer 25/32 x 1-1/4 x 16 Ga. Nyliner Screw, Fin. #10-24 x 1 Actuator,InterlockSwitch L_--'knut#10-24 Cover, Pedal Retainer,Spdng Clutch Red Bolt, Carriage 3/8-16 x 1-1/2 Gr. 5 Pulley, Idler, Flat Nut, Crowniock 3/8-16 UNC Pulley, Idler,Grooved Washer, Hardened Clutch, Arm Assembly Beadng, Idler V-Bolt Bolt Fin Hex 7/16-14 x 1-1/2 Pulley,Transaxle Shaft, Clutch/BrakePedal Bolt,Shoulder Washer, Hardened Washer, Flat Pin, Floll Washer ConsoleAutomaticYT/GT Plate Console Shift PART NO. 72 STD541431 73 744,90.548 74 142432 76 140481 77 74760716 79 72110505 80 140484 81 17490612 82 150586 83 140479 84 140490 85 17541020 86 140462 87 140491 88 161592 89 73680700 90 140489 91 17490644 92 74760520 93 140502 94 133835 96 141103 98 141004 99 17490624 100 126881X 101 156106 104 140480 105 17580408 106 142918 107 154739 108 142917 109 111 112 113 115 116 117 -- 140929 156240 156104 73220700 123405X 73900500 73900600 163198 DESCRIPTION Nut, Cmwniock5/16-18 Bolt Hex Flghd5/16-18 x 3 Gr5 Screw Flex Wsh. Hi-Lo 1/4-1/2 BracketTransaxle BoltFin Hex 7/16-14 x 1 BoltCarriage 5/16-18 x 5/8 BracketTorque RH Screw Thdrol 3/8-16 x 3/4 BracketMount Torque/Fan Strap Torque Mid Spacer Screw #10-24 x 1-1/4 Fan 7" Hydro Adapter Fan PulleyIdler Nut Crowniock7/16-14 Unc Keeper Belt Screw Thdrol 3/8-16 x 2-3/4 Bolt Fin Hex 5/16-18 x 1.25 LinkShiftAsm FastenerChristmasTree Washer Nicke_Plated Bracket Shift Screw Thdrol3/8-16 x 1-1/2 Washer Compression Washer Bellvilla BracketIdler Screw Tap 1/4-20 x 1/2 O-Ring Asm Hydro Gear 70110 Une Fuel Hydro 15" VGT Cap Asm Vent Hydro Gear 7O1O9 SpringReturn Brake Spacer Shift LeverVGTH Washer NylonHigh Temp NubHexASF 7/16-14 UNC Keeper Belt T/A Gnd Dr NutLock Hex Flange 5/16-18 Nut, Lock Fig.3/8-16 Transaxle NO'rE:Allcomponent dimensions givenin U.S.inches 1 inch=25.4 mm 41 TRACTOR - - MODEL NUMBER STEERING ASSEMBLY 34 32 8 27 42 28 19 42 917.273060 TRACTOR - - MODEL NUMBER 917.273060 STEERING ASSEMBLY KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 44 45 PART NO. DESCRIPTION 159944X428 137094 6855M 161849 161848 6266H 121748X 12000029 121232X 74781044 136518 73901000 121749X STD551137 STD541537 145103 137347 137155 156011 163887 159945 155105 152927 74780616 159946X428 3366R 17490612 104239)( 12000034 138136 19111610 STD551131 74760512 138059 137156 7336O600 109850X 73700600 109851X 155246 17490508 16013519132411 Wheel, Steering Axle Asm., Front Fitting,Grease SpindleAsrn,LH Spindle Asm., RH Baadng, Race Thrust Harden Washer 25/32 x 1-5/8 x 16 Ga. Ring, KIIp #35304-75 Cap, Spindle Bolt, Fin Hex 5/8-11 x 2-3/4 Spacer BeadngAxle Front Nut, Lock Range 5/8-11 Uric Washer 25/32 x 1-1/4 x 16 Ga. Washer, Lock I-Ivy Hlcl Spr 3/8 Nut, Lock Center 3/8-24 UNF ShaftAsm., Steering RodAsm., "fie Ball J Ball Vgt (Inc. Key No. 36-40) Draglink,Ball Joint SolidVgt SupportAsm., SteeringVgt Boot,Steering Adapter,Wheel Steering Bushing,Strg. BIk Screw Bolt, Fin Flex 3/8-16 x I Gr. 5 Cap, Wheel Steering Bearing, Col. Strg. Screw,Thrdro) 3/8-16 x 3/4 Bearing, Flange Ring, Klip Truarc #5304-75 Bashing, NyfinerSnap Washer 11/32 x I x 10 Ga. Washer, Lock Hvy HlclSpr 5/16 Boll He:
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