Craftsman 917 27306 Users Manual
917273060 917273060 CRAFTSMAN TRACTOR - Manuals and Guides 98120027 View the owners manual for your CRAFTSMAN TRACTOR #917273060. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman TRACTOR Manual
CRAFTSMAN Lawn, Tractor Manual 98120027 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides
2015-01-05
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Page Count: 68
Owner's Manual
CRnFTSMnNo
20.0 HP
ELECTRIC START
50" MOWER
AUTOMATIC
GARDEN TRACTOm
Model No.
917.273060
• Safety
•Assembly
•Operation
•Maintenance
•Repair Parts
CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equip-
ment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am- 5 pm, Mon- Sat
Seam, Roebuck and Co,, Hoffman Estates, IL 60179
.... ....... .8
.......... 12
.......... 19
Maintenance ......................................... 19
Service and Adjustments ...................... 23
Storage ................................................. 31
Troubleshooting .................................... 32
Repair Parts ......................................... 36
Parts Ordering ....................... Back Cover
plugs, belts,_stc._
CRAFTSMAN RIDING EQUIPMENT
purchase, if this Craftsman Riding Equipment is main-
to the instructionsin the owner's manual,
any partsfound to be defective in material or
during normal use, such as blades, spark
•Tire replacement or repair caused by punctures from outside objects, such as nails,
thoms, stumps, or glass.
•Repairs necessary because of operator abuse, negligence, improper storage or acci-
dent or the failure to maintain the equipment according to the instructionscontained in
the owner's manual.
•Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equip-
ment proves defective in material or workmanship and our testing determines the bat-
tery will not hold a charge, Sears will replace the battery at no charge. In-home warranty
service on your Craftsman riding equipment is available at no charge for 30 days from
the date of purchase. Please contact your nearest service center. After 30 days from the
date of purchase, warranty service is available by taking your Craftsman riding equip-
ment to your nearest Sears Service Center. (In-home warranty service will still be avail-
able after 30 days from the date of purchase but a standard trip charge will apply). This
warranty applies only while this product is in the United States. This Warranty gives you
specific legal rights, and you may also have other rights which may vary from state to
state.
Sears, Roebuck and Co., 1:)/817WA, Hoftman Estates, IL 60179
GENERAL OPERATION-
- Read, understand, and follow all instruc-
tions in the manual and on the machine
before starting.
•Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
•Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
•Be sure the area is clear of other people
beforemowing. St_opmachine if anyone
enters the area.
2
•Never carry passengers.
•Do not mow in reverse unless absolute-
ly necessary. Always look down and
behind before and while backing.
•Be aware of the mower discharge direc-
tion and do not point it at anyone. Do
not operate the mower without either
the entire grass catcher or the guard in
place.
•Slow down before turning.
•Never leave a running machine unat-
tended. Always turn off blades, set park-
ing brake, stop engine, and remove
keys before dismounting.
•Turn off blades when not mowing.
•Stop engine before removing grass
catcher or unclogging chute.
•Mow only in daylight or good artificial
light.
•Do not operate the machine while under
the influence of alcohol or drugs.
•Watch for trafficwhen operating near or
crossing roadways.
•Use extra care when loading or unload-
ingthe machine into a trailer or truck.
SLOPE OPERATION
Slopes are a major factor related to loss-
of-control and tipover accidents, which
can result in severe injury or death. All
slopes require extra caution. If you cannot
back up the slope or if you feel uneasy on
it, do not mow it.
DO:
•Mow up and down slopes, not across.
•Remove obstacles such as rocks, tree
limbs, etc.
•Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
•Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
•Followthe manufacturer's recommen-
dations for wheel weights or counter-
weights to improve stability.
•Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
•Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
•Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
DO NOT:
•Donotturn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
•Do notmow near drop-offs, ditches, or
embankments. The mower could sud-
denly turn over if a wheel is over the
edge of a cliff or ditch, or if an edge
caves in.
•Do not mow on wet grass. Reduced
lraction could cause sliding.
•Do nottry to stabilizethe machine by
puttingyour foot on the ground.
•Do not use grass catcher on steep
slopes.
CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them. ,
•Keep children out of the mowing area
and under the watchful care of another
responsible adult.
•Be alert and tum machine off if children
enter the area.
•Before and when backing, look behind
and down for small children.
•Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
•Never allow children to operate the
machine.
•Use extra care when approaching blind
comers, shrubs, trees, or other objects
that may obscure vision.
SERVICE
•Use extra care in handling gasoline and
other fuels. They are flammable and
vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel
with the engine running.Allow en-
gine to cool before refueling. Do not
smoke.
Never refuel the machine indoors.
Never storethe machine or fuel
container inside where there is an
open flame, such as a v_aterheater.
•Never run a machine inside'a closed
area.
•Keep nuts and bolts, especially blade
attachment bolts,tight and keep equip-
ment in good condition.
_Never tamper with safety devices.
Check their proper operation regulady.
Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
•Stop andinspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
3
•Never make adjustments or repairswith
the engine running.
•Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving pads or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
•Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, ahd
use extra caution when servicingthem.
•Check brake operation frequently.
Adjust and service as required.
•Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
•Never carry passengers.
•Do not mow in reverse unless absolute-
ly necessary. Always look down and
behind before and while backing.
•Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
•Keep children out of the mowing area
and under the watchful care of another
responsible adult.
•Be alert and turn machine off if children
enter the area.
•Before and when backing, look behind
and down for small children.
•Mow up and down slopes (15 ° Max), not
across.
•Remove obstacles such as rocks, tree
limbs, etc.
•Watch for holes, ruts, or bumps. Uneven
terrain could overtum the machine. Tall
grass can hide obstacles.
•Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
•Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
• Do nottum on slopes unless necessary,
and then, tum slowly and gradually
downhill, if possible.
ALoel_for this symbol to point dut impor-
tant safety precautions. It means:CAU-
TION!t! BECOME AWARE!i! YOUR SAFE-
TY IS INVOLVED.
_,CAt.n3ON: In order to preyenf acciden-
tal starling when setting up, t_ansporting,
adjustingor making repairs always discon-
nect spark plug wire and place wi_'ewhere
it cannot contact spark plug.
AWARNING: The engine exhaust from
this product contains chemicals known to
the State of Califomia to cause cancer,
birth defects, or other reproductive harm.
4
PRODUCT SPECIFICATIONS
!GASOLINE 3.5 GALLONS
iCAPAC TY UNLEADED
!/_ND TYPE: REGULAR
DIL TYPE SAE 10W-30
_,PI-SF/SG/SH): (above 32°F)
SAE 5W-30
(below 32°F)
DIL CAPACITY: W/FILTER: 4.2 PINTS
W/O FILTER: 3.7 PINTS
SPARK PLUG: Champion RC12YC
SAP: .030")
3ROUND SPEED FORWARD: 5.8
MPH): REVERSE: 2.1
tIRE PRESSURE: FRONT: 14 PSI
REAR: 10 PSI
3HANGING
SYSTEM: 15AMPS@ 3600 RPM
BATTERY: AMP/HR: 35
MIN. CCA: 280
CASE SIZE: U1R
BLADE BOLT 27-35 FT. LBS.
TORQUE:
CONGRATULATIONS on your purchase
of a Craftsman Tractor. It has been
designed, engineered and manufactured
to give you the best possible dependability
and performance.
Should you experience any problem you
cannot easily remedy, please contact your
nearest Sears Authorized Service Center.
We have competent, well-trained techni-
cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructionswill enable you to assemble
and mair_tainyour tractor properly. Always
observe the =SAFETY RULES".
MAINTENANCE AGREEMENT
ASears Maintenance Agreement is avail-
able on this product. Contact your nearest
Sears store for details.
CUSTOMER RESPONSIBIUTIES
•Read and observe the safety rules.
•Follow a regular schedule in maintain-
ing, caring for and using your tractor.
•Follow the instructions under "Mainte-
nance" and "Storage" sections of this
owner's manual.
_,WARNING: This tractor is equipped
with an intemal combustion engine and
should not be used on or near any unim-
proved forest-covered, brush-covered or
grass-covered land unless the engine's
exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator.
In the state of California the above is
required by law (Section 4442 of the
Califomia Public Resources Code). Other
states may have similar laws. Federal
laws apply on federal lands. A spark
arrester for the muffler is available through
your nearest Sears, Authorized Service
Center (See REPAIR PARTS section of
this manual).
5
PARTS BAG CONTENTS SHOWN FULL SIZE
(1) Shoulder Bolt
5/16-18
©
(1) Washer
17/32 x 1-3/16 x 12 Gauge
(1) Knob
i-
1_3)R_tair_erSprings
(E_oubl_Loop)
I
(4) Retainer Springs
(Single Loop)
6
Paris packet separately in carton Parts Bag contents not shown full size
Seat
Manual
7--
bV,
Video
Cassette
Steering Wheel
i I
io
i
i
Parts Bag
(_ (2) Washers 3/8,
x 7/8 x 14 Ga.
(2) Shoulder
Bolts @
(2) Centerlock (2) Gauge
(2) Keys Nuts Wheels
Steering
Wheel Insert
Steering
Sleeve
Steering Sleeve
=L Extension
Slope Sheet _
(2) FrontLinkAseemb_lee
7
Yournewtractorhas beenassembledatthefactorywithexceptionof thosepartsleft
unassembledfor shippingpurposes.Toensuresafeandproperoperationofyourtractor
all partsandhardwareyou assemblemustbe tightenedsecurely.Usethecorrecttools
as necessaryto insurepropertightness.Reviewthevideocassettebeforeyou begin.
TOOLS REQUIRED FOR
ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 9/16" wrench (1) 3/4" Socket w/
(1) 1/2" wrench drive ratchet
(1)Pliers (1) PhillipsScrew-
(1) Utilityknife driver
(1) Tire pressure gauge
When right or left hand is mentioned in
this manual, it means, from your pointof
view, when you are in the operating posi-
tion (seated behind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
• Remove all accessible loose parts and
parts boxes from shipping carton (See
page 6).
• Cut, from top to bottom, along lines on
all four comers of shipping carton, and
lay panels flat.
•Remove mower and package materials.
Check for any additional loose parts or
boxes and remove.
BEFORE ROLLING TRACTOR OFF
SKID
ATTACH STEERING WHEEL
•Remove hex bolt, lockwasher and large
flat washer from steering shaft.
•Positionfront wheels of the tractor so
they are pointingstraight forward.
•Slide the steenng sleeve over the steer-
ing shaft.
•Ah'_gntabs and press steering sleeve
extension into bottom of steedng wheel.
Positionsteering wheel so cross bars
are horizontal (left to dght) and slide
onto steering wheel adapter.
Secure steering wheel to steering shaft
with hex bolt, lock washer and large fiat
washer previously removed. Tighten
securely.
•Snap steering wheel insert into center
of steering wheel.
•Remove protective materials from trac-
• tor hoed and grill.
Steering
Steering Wheel
Wheel Adapter
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
• Press lift lever plunger and raise attach-
ment lift lever to its highest position.
•Release parking brake by depressing
clutch/brake pedal.
•Place freewheel control in freewheeling
position to disengage transmission (See
"TO TRANSPORT" in the Operation
section of this manual).
•Roll tractor forward off skid.
8
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY
•Lift hood to raised position.
•If this battery is put into service after
month and year indicated on label (label
located between terminals) charge bat-
tery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance
section of this manual for charging
instructions).
," _'° _t
Label
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
•Remove cardboard packing on seat
pan.
•Place seat on seat pan and assemble
shoulder bolt. Tighten shoulder bolt
securely.
•Assemble adjustment knob and flat
washer loosely. Do not tighten.
•Lower seat into operating position and
sit on seat.
•Slide seat until a comfortable position is
reached which allows you to press
clutch/brake pedal all the way down.
•Get off seat without moving its adjusted
position.
•Raise_seat and tighten adjustment knob
securely.
Seat
Seat Pan
Shoulder
Bolt
Adjustment Knob
Flat Washer
CHECK TIRE PRESSURE
The tires on your tractorwere ovednflated
at the factory for shippingpurposes.
Correct tire pressure is important for best
cutting performance,
•Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section
ofthis manual.
CHECK BRAKE SYSTEM
After you learn how to operate your trac-
tor, check to see that the brake is propedy
adjusted. See "TOADJUST BRAKE" in
the Service and Adjustments section of
this manual.
INSTALL MOWER AND DRIVE BELT
Be sure tractor is on level surface and
mower suspension arms are raised with
attachment lift control (see Know Your
Tractor in Operation section). Engage
parking brake.
•Cut and remove ties secudng anti-sway
bar and belts. Swing anti-sway bar to
left side of mower deck,
•Slide mower under tractor with dis-
charge guard to dght side of tractor.
IMPORTANT: Check belt for proper rout-
ing in all mower pulley grooves. Install
belt into electdc clutch pulley groove.
•Install one front link in top hole of the
left hand front mower bracket and left
hand front suspension bracket. Retain
with two single loop retainer springs as
shown.
•Install second front link in dght hand
front suspension bracket and retain with
single loop retainer spdng as shown.
•Slide dght side of mower back and
install link in top hole of right hand front
mower bracket. Retain with single loop
retainer spdng as shown.
•Tum height adjustment knob counter°
clockwise until it stops.
•Lower mower linkage with attachment
lift control.
•Place the suspension arms on outward
pointing deck pins. If necessary, rock
and raise front of mower to align deck
pins with the holes in suspension arms.
Retain with double loop retainer spdngs
with loops down as shown.
•Connect anti-sway bar to chassis brack-
et under left footrest and retain with
double loop retainer spring.
•Tum height adjustment knob clockwise
to remove slack from mower suspen-
sion.
9
•Raise deck to highest position.
•Assemble gauge wheels as shown
using long shoulder bolts, 3/8 washers,
and 3/8-16 center Iocknuts. Tighten se-
curely.
•Adjust gauge wheels before operating
mower as shown in the Operation sec-
tion of this manual.
CHECK MOWER LEVELNESS
For best cutting results, mower should be
properlyleveled. See =TO LEVEL
MOWER HOUSING" in the Service and
Adjustmentssection ofthis manual.
CHECK FOR PROPER PosmoN OF
ALL BELTS
See the figures that are shown for replac-
ing motion, mower drive, and mower blade
drive belts in the Service and Adjustments
section of this manual. Vedfy that the
belts are routed correctly.
Double Loop
Retainer Spring
Left Hand
Gauge
Wheel Bar
Double Loop
Retainer Spring
(Inward pointing deck
pins) Suspension
Chassis Arms
Bracket
Front
Links Front
Suspension
Brackets
Bolt SingleLoop
Retainer Springs
Gauge
Wheel
3/8 Washer
Use Rlera For
Retainer Springs
3/8-16
Center
Locknut
Anti-Sway
Bar Idler
Pulley
Bracket
Discharge
10
Ii CHECKLIST
Please review the following checklist:
/ All assembly instructionshave been
completed.
,/No remaining loose parts in carton.
,/Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
,/Seat is adjusted comfortably and tight-
ened securely.
,/All tires are properly inflated. (For ship-
ping purposes, the tires were overinflat-
ed at the factory).
,/Be sure mower deck is propedy leveled
side-to-side/front-to-rear for best cutting
results. ('13resmust be properly inflated
for leveling).
,/Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are properly
clamped.
•/Before driving tractor, be sure freewheel
control is in drive position.
While learning how to use your tractor,
pay extra attention to the following impor-
tant items:
,/Engine oil is at proper level.
,/Fuel tank is filled with fresh, clean, regu-
lar unleaded gasoline.
,/Become familiar with all controls - their
location and function. Operate them
before you start the engine.
,/Be sure brake system is in safe operat-
ing condition.
•/It is important to purge the transmission
before operating your tractor for the first
time. Follow proper starting and trans-
mission purging instructions(See "TO
START ENGINE" and =PURGE TRANS-
MISSION" in the Operation section of
thismanual).
11
Thesesymbolsmayappearonyourtractoror inliteraturesuppliedwiththe product.
Learnandunderstandtheirmeaning.
BATTERY CAUTION OR
WARNING
ENGINE ON ENGINE OFF
REVERSE FORWARD FAST SLOW
OIL PRESSURE LIGHTS ON
®
FUEL CHOKE MOWER HEIGHT PARKINGBRAKE UNLOCKED MOWER LIFT
LOCKED
r 'l R N H
ATTACHMENT REVERSE NEUTRAL HIGH
CLUTCH ENGAGED
L
LOW PARKING BRAKE
AI-rACHMENT KEEP AREA CLEAR SLOPE HAZARDS
IGNITION CLUTCH DISENGAGED
DANGER, KEEP HANDS AND FEET AWAY
(SEE SAFETY RULESSECTION)
FREE WHEEL
(AutomaticModelsonly)
12
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Ignition
Switch
LightSwitch
Position
Throttle Control
Clutch/Brake
Pedal
Attachment
ClutchSwitch
LiftLever
Plunger
Uft Lever
Choke
Control
-Parking Brake
Height
Adjustment
Knob
Free Wheel
Control
Lever
Our tractors conform to the safety standards of the American
National Standards Institute.
ATTACHMENT CLUTCH SWITCH: Used
to engage the mower blades, or other at-
tachments mounted to your tractor.
UGHT SWITCH: Turns the headlights on
and off.
THROTTLE CONTROL: Used to control
engine speed.
CLUTCH/BRAKE PEDAL: Used for
declutching and braking the tractor and
startingthe engine.
CHOKE CONTROL: Used when starting a
cold engine.
HEIGHT ADJUSTMENT KNOB: Used to
adjust the mower cutting height.
IGNITION-SWITCH: Used for starting and
stopping the engine.
ATTACHMENT LIFT LEVER: Used to
raise and lower the mower deck or other
attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release
attachment lift lever when changing its
position.
AMMETER: Indicates battery charging (+)
or discharging (-).
PARKING BRAKE: Locks clutch/brake
into the brake position.
MOTION CONTROL LEVER. Selects the
speed and direction of the tractor.
FREEWHEEL CONTROL -Disengages
transmission for pushing or slowly towing
the tractor with the engine off.
13
The operation of any tractor can result in foreign objects thrown into the J
eyes, which can result in severe eye damage. Always wear safety glasses I
or eye shields while operating your tractor or performing any adjustments or
repairs. We recommend a wide vision safety mask over spectacles, or stan-
dard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator to
leave the seat without firstsetting the
parking brake will shut off the engine.
•Depress clutch/brake pedal into full
"BRAKE" position and hold.
•Place parking brake lever in .......
"ENGAGED" position and release pres-
sure from clutch/brake pedal. Pedal
should remain in "BRAKE" position.
Make sure parking brake will hold trac-
tor secure.
Push-In to Attachment Clutch
Switch Pull Out To
Throttle
Control
Turn ignition key to =OFF" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
•Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch
in any position other than =OFP will cause
the battery to be discharged (dead).
NOTE: Under certain conditions when
tractor is standing idle with the engine run-
ning, hot engine exhaust gases may
cause =browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
_, CAUTION: Always stop tractor com-
pletely, as described above, before leaving
the operator's position; to empty grass
catcher, etc.
TO USE THROTTLE CONTROL
Always operate engine at full throttle.
• Operating engine at less than full throt-
tle reduces the battery charging rate.
TO USE CHOKE CONTROL
Lever
Parking Brake
Pedal =Drive" Position
Position Position
STOPPING
MOWER BLADES -
•To stop_mower blades, move attach-
ment clutch switch to "DISENGAGED"
position.
GROUND DRIVE -
•To stopground drive, depress
clutch/brake pedal into full "BRAKE"
IpO.sition.
•Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever
does not retum to neutral (N) position
when the clutch/brake pedal is depressed.
ENGINE -
•Move throttle control to slow position.
NOTE:. Failure to move throttlecontrol to
slow position and allowing engine to idle
before stopping may cause engine to
=backfire".
Use choke controlwhenever you are start-
ing a cold engine. Do not use to start a
warm engine.
•To engage choke control, pull knob out.
Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the motion control lever.
•Start tractor with motion control lever in
neutral (N) position.
•Release parking brake and clutch/brake
pedal.
•Slowly move motion control lever to
desired position.
TO ADJUST MOWER CUTTING HEIGHT
The cutting height is controlled by turn-
ing the height adjustment knob in
desired direction.
•Turn knob clockwise (C) to raise cutting
height..
• /urn Knoo counterclockwise (O)to
lower cutting height.
The cutting height range is approximately
1-1/2" to 4-1/2". The heights are mea-
sured from the ground to the blade tip with
the engine not running. These heights are
approximate and may vary depending
up.onsoil conditions, height of grass and
14 types of grass being mowed.
•The average lawn should be cut to
approximately 2-1/2 inches during the
cool season and to over 3 inches during
hot months. For healthier and better
looking lawns, mow often and after
moderate growth.
•For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut rela-
tively high; the second to desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground when
mower is at the desired cutting height in
operating position. Gauge wheels then
keep the deck in proper position to help
prevent scalping in most terrain condi-
tions.
•Adjust gauge wheels with tractor on a
flat level surface.
•Adjust mower to desired cutting height.
•Lower mower with lift control. Remove
rear retainer spring and clevis pin which
secure each gauge wheel.
•Lower gauge wheels to ground. Raise
gauge wheels slightly to align holes in
bracket and gauge wheel bar and insert
clevis pins. Gauge wheels should be
slightly off the ground.
•Replace retainer springs into clevis
pins.
Retrainer Clevis Pin
sp0og\ Jj--
auge
Wheels _Fe_=_'_7///'lT_ _.
Bar s_
Gaug
Wheel Bracket
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine.
•Select desired height of cut.
•Lower mower with attachment lift con-
troL
•Start mower blades by engaging attach-
ment clutch control.
•TO STOP MOWER BLADES -disen-
gage attachment clutch control.
_.CAUTION: Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the discharge
guard in place.
Attachment Clutch
Switch Pull Out To
"Engage"
Attachment Lift Lever
High Position Low
.#"Position
Push In To
"Disengage"
TO OPERATE ON HILLS
,_CAUTION: Do not drive up or down
hills with slopes greater than 15 °and do
not drive across any slope. Use the slope
guide provided at the back of this manual.
•Choose the slowest speed before start-
ing up or clown hills.
•Avoid stopping or changing speed on
hills.
•If slowing is necessary, move throttle
control lever to slower position.
if stoppingis absolutely necessary, push
clutch/brake pedal quickly to brake posi-
tion and engage parking brake.
Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever
does not retum to neutral (N) position
when the clutch/brake pedal is depressed.
iTo restart movement, slowly release
parking brake and clutch/brake pedal.
Slowly move motion control lever to
slowest setting.
•Make all tums slowly.
TO TRANSPORT
When pushing or towing your tractor, be
sure to disengage transmission by placing
freewheel control in freewheeling posi-
tion. Freewheel control is located at the
rear drawbar of tractor.
•Raise attachment lift to highest positi0n
with attachment lift control.
•Remove retainer spring from freewheel
control rod.
•Push control red in to disengage trans-
mission and reinsert retainer spdng into
control rod hole now on back side of the
bracket.
•Do not push or tow tractor at more than
two (2) MPH.
•To reengage transmission, reverse
abeve procedure.
15
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).
TOWING CARTS AND OTHER
ATTACHMENTS
Tow onlythe attachments that are recom-
mendedby and comply with specifications
of the manufacturer of your tractor. Use
common sense when towing. Too heavy of
a load, while on a slope, is dangerous.
Tires can lose traction with the ground and
cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
• The engine in your tractor has been
shipped, from the factory, already tilled
with summer weight oil.
•Check engine oilwith tractor on level
ground.
•Unthread and remove oilfill cap/dip
stick;wipe oil off. Reinsert the dipstick
into the tube and rest oil fill cap on the
tube. Do notthread the cap onto the
tube. Remove and read oil level. If nec-
easa_ add oil until "FULL" mark on
dipstick is reached. Do not overfill.
•For cold weather operation-you should
_hange oil for easier starting (See =OIL
VISCOSITY CHART- in the Customer
Responsibilities section ofthis manual).
•To change eng,ne oil,.see the
Maintenance section m this manual.
ADD GASOLINE
•_Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87
octane. (Use of leaded gasoline will
increase carl)off and lead oxide
deposits and reduce valve life). Do not
mix oil with gasoline. Purchase_fuel in
quantities that can be used within 30
days to assure fuel freshness.
16
IMPORTANT: When operating in tempera-
tures below 32°F(0°C), use fresh, clean
winter grade gasoline to help insure good
,_dAweather starting.
RNING: Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be emp-
tied before storage of 30 days or longer.
Drain the gas tank, start the engine and let
it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See
Storage Instructions for additional
information. Never use engine or
carburetor cleaner products in the fuel
_k or permanent damage may occur.
CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill Wipe off any
spilled oil or fuel. Do not store, spill or use
gasoline near an open flame.
TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
•Be sure freewheel control is in the
transmission engaged position.
•Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
•Place motion control lever in neutral (N)
position.
•Move attachment clutch to =DISEN-
GAGED" position.
•Move throttle control to fast position
•Pull choke control out for a cold engine
start attempt. For a warm engine start
attempt the choke control may not be
needed.
NOTE: Before starting, read the warm and
cold starting procedures below.
•Insert key into ignition and turn key
clockwise to =START" position and
release key as soon as engine starts.
Do not run starter continuously for more
than fifteen seconds per minute. If the
engine does not start after several
attempts, push choke control in, wait a
few minutes and try again. If engine still
does not start, pull the choke control out
and retry.
WARMWEATHER STARTING (50 ° F
AND ABOVE)
•When engine starts, slowly push choke
control in until the engine begins to run
smoothly. If the engine starts to run
roughly, pull the choke control out slight-
ly for afew seconds and then continue
to push the control in slowly.
•The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING (50 °FAND
BELOW)
•When engine starts, slowly push choke
control in until the engine begins to run
smoothly. Continue to push the choke
control in small steps allowing the
engine to accept small changes in
speed and load, until the choke control
is fully in. If the engine starts to run
roughly, pull the choke control out slight-
ly for afew seconds and then continue
to push the control in slowly. This may
require an engine warm-up pedod from
several seconds to several minutes,
depending on the temperature.
AUTOMATIC TRANSMISSION WARM-UP
•Before driving the unit in cold weather,
the transmission should be warmed up
as follows:
•Be sure the tractor is on level ground.
•Place the motion control lever in neu-
tral. Release the parking brake and
let the clutch/brake slowly return to
operating position.
•Allow one minute for transmission to
warm up. This can be done during the
engine warm up period.
•The attachments can be used during
the engine warm-up period after the
transmission has been warmed up and
may require the choke control be pulled
outslightly.
NOTE: A high altitude (above 3000 feet)
or in cold temperatures (below 32 F) the
carburetor fuel mixture may need to be
adjusted for best engine performance.
See "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual.
PURGE TRANSMISSION
_,CAUTION: Never engage or disen-
gage freewheel lever while the engine is
running.
To ensure proper operation and perfor-
mance, it is recommended that the trans-
mission be purged before operating tractor
for the first time. This procedure will
remove any trapped air insidethe trans-
missionwhich may have developed during
shipping of your tractor.
IMPORTANT: Should your trensmission
require removal for service or replace-
ment, it should be purged after reinstalla-
tion before operating the tractor.
•Place tractor safely on level surface with
engine off and parking brake set.
•Disengage transmission by placing free-
wheel controlin freewheehng position
(See "TO TRANSPORT" in this section
of manual).
•Sitting in the tractor seat, start engine.
After the engine is running, move throt-
tle control to slow position.With motion
control lever in neutral (N) position,
slowly disengage clutch/brake pedal.
•Move motion control lever to full forward
_osition and hold for five (5) seconds.
ove lever to full reverse positionand
hold for five (5) seconds. Repeat this
procedure three (3) times.
NOTE: During this procedure there will be
no movement of drive wheels. The air is
being removed from hydraulic drive sys-
tem.
•Move motion control lever to neutral (N)
position. Shut off engine and set parking
brake.
•Engage transmission by placing free-
wheel control in driving position(See
"TO TRANSPORT" in this section of
manual).
•Sitting in the tractor seat, start engine.
After the engine is running, move throt-
tle control to half (1/2) speed. With
motion control lever in neutral (N)posi-
tion, slowly disengage clutch/brake
pedal.
•Slowly move motion control lever for-
ward; after the tractor moves approxi-
mately five (5) feet, slowly move motion
control lever to reverse position.After
the tractor moves approximately five (5)
feet retum the motion control lever to
the neutral (N) position. Repeat this pro-
cedure with the motion controllever
three (3) times.
•Your tractor is now purged and now
ready for normal operation.
17
MOWING TIPS
•"13rechains cannot be used when the
mower housing is attached to tractor.
• Mower should be properly leveled for
best mowing performance. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
•Use the runner on the right hand side of
mower as a guide. The blade cuts
approximately an inch outside the run-
ner (See fig. X)
• The left hand side of mower should be
used for trimming.
• Drive so that clippings are discharged
onto the area that has been cut. Have
the cut area to the right of the tractor.
This will result in a more even distribu-
tion of clippings and more uniform cut-
ting.
•When mowing large areas, start by turn-
ing to the right so that clippings will dis-
charge away from shrubs, fences, drive-
ways, etc. After one or two rounds, mow
in the opposite direction making left
hand turns until finished.
•If grass is extremely tall, it should be
mowed twice to reduce load and possi-
ble fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
•Do not mow grass when it is wet. Wet
grass will plug mower and leave unde-
sirable clumps. Allow grass to dry
before mowing.
• Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by se-
lecUng alow enough gear to give the
mower the best cutting performance as
well as the quality of cut desired.
• When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the at-
tachment being used.
18
CUSTOMER RESPONSIBILITIES
FILL IN DATES _t,O_/_,_,_O"j_.
You
Check Operator Presence and
TVeer_ckSystems I/
RCheck for Loose Fasteners (l_ V_7 iJl_
A S_arPe_Rep'_eM°wor_ades _"
T LubricatToncharZ
0 Checkeatte,yLeve_ !_,
R_esn B=te,y_Termi_ds _V'
Check Transaxle Cooling
Adjust Blade Belt(s) Tension I_s
Adjust MotionDrive Belt(s) Tension _s
CheckEnC.eo, L_v_ _ V'
changeE,_ OH _V'
E CleanAirFilter _V':
N CleanAirScreen
!G InspectMuffler/SparkArrester t,/
Repl=,o,Fi,.(,.qui_,_ !_,_,,
N Clesn Engine Cooling
Replace Spark Plug I_'
Replace Air Filter Paper Cartridge V'=
Replace Fusl Filter ll_
1 - Change more oltb'_ when operatic; under _heavy load _- In high _i_._, S - Jfequipped wNh ad_dtable sy_
2 - S_;ce mo_ _ten whenop_ indktyo_du=tyconditions. 6 - Not requiredI _oped wl_ _me battery.
3 - ]1equ_ with o_ flte_, change og _er/50 bo_rs. 7 - TightenIm_ttmobplv_ bolt Io _5 It..Ibs.m_m.
4-Relfar,eb_d_ mot=Dire.wh_mmowingb uno_ _oa, DOr_ ove_0hte_
GENERAL RECOMMENDATIONS LUBRICATION CHART
The warranty on this tractor does not cover o'rie Rod Ball Joints
items that have been subjected to operator eSpindle Zerk---- L
abuse or negligence. To receive full value
from the warranty, operator must maintain eFront------H_l:ll
tractor as instructed in this manual. Some Wheel _.L__
adjustments will need to be made periodi-
cally to properly maintain your tractor.
All adjustments in the Service and
Adjustments section of this manual should
be checked at least once each season.
•Once a year you should replace the
spark plug, clean or replace air filter, and
check blades and belts for wear. Anew
spark plug and clean air filter assure
proper air-fuel mixture and help your
engine run better and last longer.
BEFORE EACH USE eGeneralPurposeGrease
•Check engine oil level. @Refer to Maintenance "ENGINE" Section
Check brake operation.
•Check tire pressure. IMPORTANT: Do not oil or grease the pivot points
•Check operator presence and interlock which have special nylon bearings. Viscous lubd-
systems for proper operation, cants will attract dust and dirtthat will shorten the
life of the self-lubricatingbearings. If you feel they
•Check-fo_" loose fasteners, must be Jubricated, use only a dry, powdered
graphite type lubricantsparingly.
_ _-_eSpindle Zerk
_Ft"" eFront
_'__'." Wheel
Bearing L Bearing
eSteedng._ _"_
Sector teEngine
Gear Teeth i _._ _:"
OSpray Silicone lubdant (Move Boots to Lubricate)
19
TRACTOR
Alwaysobservesafetyruleswhenper-
forminganymaintenance.
BRAKEOPERATION
If tractorrequiresmorethansix (6)feet
stoppingdistanceat highspeedinhighest
gear,thenbrakemustbe adjusted.(See
"3"0 ADJUST BRAKE" in the Service and
Adjustments section of this manual).
TIRES
•Maintain proper air pressure in all tires
(See =PRODUCT SPECIFICATIONS"
section of this manual).
•Keep tires free of gasoline, oil, or insect
control chemicals which can harm rub-
ber.
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchaeed from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock
systems are working propedy. If your trac-
tor does not function as described below,
repair the problem immediately.
•The engine should not start unless the
clutch/brake pedal is fully depressed
and attachment clutch control is in the
disengaged position.
•When the engine is running, any
attempt by the operator to leave the
seat without first setting the parking
brake should shut off the engine.
•When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the
seat should shut off the engine.
•The attachment clutch should never
operate°unless the operator is in the
seat.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
•Raise mower to highest position to allow
access to blades.
•Remove hex bolt, lock washer and flat
washer secudng blade.
•Install new or resharpened blade with
trailing edge up towards deck as shown.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star
•Reassemble hex bolt, lock washer and
flat washer in exact order as shown.
•Tighten bolt securely (27-35 Ft. Lbs.
torque).
IMPORTANT: Blade bolt is Grade 8 heat
treated.
edge up
Center
Hole
Assembly
Hex Bolt -Star
*A Grade 8 heat treated bolt can be
identified by six lines on the bolt head.
TO SHARPEN BLADE
NOTE: We do not recommend sharpening
blade, but if you do, be sure the blade is
balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will cause
excessive vibration and eventual damage
to mower and engine.
•The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while it is on the mower.
•To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone
balancer. (When using acone balancer,
follow the instructions supplied with bal-
ancer).
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
•Slide blade onto an unthreaded portion
of the steel bolt or pin and hold the bolt
or pin parallel with the ground. If blade
is balanced, it should remain in a hod-
zontal position. If either end of the blade
moves downward, sharpen the heavy
end until the blade is balanced.
BATTERY
Your tractor has a battery charging system
which is sufficientfor normal use.
However, pedodic charging of the battery
with an automotive charger will extend its
life.
•Keep battery and terminals clean.
•Keep battery bolts tight.
•Keep small vent holes open.
•Recharge at 6-10 amperes for I hour.
on mandrel assembly. 2O
NOTE:Theoriginalequipmentbatteryon
yourtractoris maintenancefree. Donot
attemptto openor removecapsor covers.
Addingor checkinglevelof electrolyteis
not necessary,
TO CLEANBATTERYANDTERMINALS
Corrosionanddirtonthe batteryandter-
minalscan causethebatteryto "leak"
power.
•Remove terminal guard.
•Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
•Rinse the battery with plain water and
dry.
•Clean terminals and battery cable ends
with wire brush until bright.
•Coat terminals with grease or petroleum
jelly,
•Reinstall battery (See "REPLACING
BATTERY" in the SERVICE AND
ADJUSTMENTS section of this manu-
al).
V-BELTS
Check V-belts for deterioration and wear
after 100 hours of operation and replace if
necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.
TRANSAXLE COOLING ,"
The transmission fan and cooling fins
should be kept clean to assure proper
cooling.
Do not attempt to clean fan or transmis-
sion while engine is running or while the
transmission is hot.
•Inspect cooling fan to be sure fan
blades are intact and clean.
•Inspect cooling fins for dirt, grass clip-
pings and other materials. To prevent
damage to seals, do not use com-
pressed air or high pressure sprayer to
clean cooling fins.
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory
and fluid maintenance is not required for
the life of the transaxle. Should the
transaxle ever leak or require servicing,
contact your nearest authorized service
center/department.
ENGINE
LUBRICATION
Only use high quality deiergent oil rated
with API service classification SF, SG, or
SH_ Select the oil's SAE viscosity grade
according to your expected operating tem-
perature.
SAE VISCO_rPf GRADES
Change the oil after every 50 hours of
operation or at least once a year if the
tractor is not used for 50 hours in one
year.
Check the crankcase oil level before start-
ing the engine and after each eight (8)
hours of operation. Tighten oil fill cap/dip-
stick securely each time you check the oil
level.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meetAPI
service classification SF, SG, or SH.
• Be sure tractor is on level surface.
•Oil will drain more freely when warm.
• Catch oil in asuitable container.
•Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
•Remove drain plug.
• After oil has drained completely, replace
oil drain plug and tighten securely.
•Refill engine with oil through oil fill dip-
stick tube. Pour slowly. Do not overfill.
For approximate capacity see "PROD-
UCT SPECIFICATIONS" section of this
manual.
•Use gauge on oil fill cap/dipstick for
checking level. Insert dipstick into the
tube and rest the oil fill cap on the tube.
Do not thread the cap onto the tube
when taking reading. Keep oil at
"FULL" line on dipstick. Tighten cap
onto the tube securely when finished.
Air
Screen
Oil Drain
Oil Fill
Cap/Dipstick
CLEAN AIR SCREEN
Air screen must be kept free of dirt and
chaff to prevent engine damage from over-
heating. Clean with a wire brush or com-
pressed air to remove dirt and stubbom
dried gum fibers.
21
CLEANAIR INTAKE/COOLINGAREAS
Toinsurepropercooling,makesurethe
grassscreen,coolingfins, and other
external surfaces of the engine are kept
clean at all times.
Every 100 hours of operation (more often
under extremely dusty, dirty conditions),
remove the blower housing and other
cooling shrouds. Clean the cooling fins
and extemal surfaces as necessary. Make
sure the cooling shrouds are reinstalled.
NOTE: Operating the engine with a
blocked grass screen, dirty or plugged
cooling fins, and/or cooling shrouds re-
moved will cause engine damage due to
overheating.
AIR FILTER
Your engine will not run properly using a
dirtyair filter. Clean the foam pre-cleaner
after every 25 hours of operation or every
season. Service paper cartridge every
100 hours of operation or every season,
whichever occurs first.
Service air cleaner more often under dusty
conditions.
•Loosen knob and remove cover.
TO SERVICE PRE-CLEANER
•Slide foam pre-cleaner off cartridge.
•Wash it in liquiddetergent and water.
•Squeeze it dry in a clean cloth. Allow it
to dry.
•Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to
remove excess oil.
TO SERVICE CARTRIDGE
•Replace a dirty,bent, or damaged car-
tridge.
Foam Cartridge
Rubber
Seal
Knob
NOTE: Do not wash the paper cartridge
or use preasudzed air, as this will damage
the cartddge.
• Remove nut and cartridge plate.
•R_n_sta-II the pre-cleaner (cleaned and
oiled) over the paper cartridge.
•Check rubber seal for damage and
proper position around stud. Replace if
necessary.
•Reassemble air cleaner, cartridge plate,
and nut.
•Reinstall air cleaner cover and secure
by tightening knob.
ENGINE OIL RLTER
Replace the engine oil filter every season
or with every second oil change if the trac-
tor is used more than 100 hours in one
year.
MUFFLER
Inspect and replace corroded muffler and
spark arraster (ifequipped) as it could cre-
ate a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of
each mowing season or after every 100
hours of operation, whichever occursfirst.
Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS"
section of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once
each season. If fuel filter becomes
clogged, obstructingfuel flow to carbure-
tor, replacement is required.
•With engine cool, remove filterand plug
fuel line sections.
•Place new fuel filter in positionin fuel
line with arrow pointing towards carbu-
retor.
•Be sure there are no fuel line leaks and
clamps are propedy positioned.
•Immediately wipe up any spilledgaso-
line.
CLEANING
ilean engine, battery, seat, finish, etc.
of all foreign matter.
Keep finished surfaces and wheels free
of all gasoline, oil, etc.
•Protect painted surfaces with automo-
tive type wax.
We do not recommend using a garden
hose to clean your tractor unless the elec-
trical system, muffler, air filter and carbure-
tor are covered to keep water out. Water
in engine can result in a shortened engine
life.
22
_CAUTION: Before performing any service or adjustments:
•Depress clutch/brake pedal fully and set parking brake.
•Place motion control lever in neutral (N) position.
•Place attachment clutch in =DISENGAGED" position.
i um ignition key =OFP and remove key.
Make sure the blades and all moving parts have completely stopped.
Disconnect spark plug wire from spark plug and place wire where it cannot
in contact with plug,
come
TRACTOR
TO REMOVE MOWER
•Place attachment clutch in "DISEN-
GAGED" position.
•Turn height adjustment knob to lowest
setting.
•Lower mower to its lowest position.
•Remove retainer spring holding anti-
swaybar to chassis bracket and disen-
gage anti-swaybar from bracket.
•Remove retainer springs from suspen-
sion arms at deck and disengage arms
from deck;
• Raise attachment lift to its highest posi-
tion.
•Remove two retainer springs from each
front link and remove links.
•Slide mower forward and remove belt
from electric clutch pulley.
•Slide mower out from under right side of
tractor.
IMPORTANT: If an attachment other than
the mower deck is to be mounted on the
tractor, remove the front links.
TO INSTALL MOWER
Follow procedure described in "INSTALL
MOWER AND DRIVE BELT" in the
Assembly section of this manual.
AdiusVnent Lift
Nuts Links
Suspension
Arms
Front Suspension
Bracket
Front Mower _
Bracket
Electric Clutch
Chassis
Bracket
Front
Suspension
Bracket
Retainer
Springs
Retainer
Spring
Anti-Sway
Bar
Retainer
Springs
Mower
Bracket
23
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked
on level groundor driveway. Make sure
tires are properly inflated (See "PROD-
UCT SPECIFICATIONS'). If tires are
over or underinflated, you will not properly
adjustyour mower.
SIDE-TO-SIDE ADJUSTMENT
.. Raise mower to its highest position.
Measure height frombottom of deck
cud to ground level at front comers of
mower. Distance "A" on both sides of
mower should be the same.
If adjustment is necessary, make adjust-
_ment on one mower only.
side of
To raise one side of mower, tighten lift
link adjustment nut on that side.
• To lower one side of mower, loosen lift
link adjustment nut on that side.
NOTE: Each full turn of adjustment nut
will change mower height about 3/16".
•Recheck measurements after adjusting.
Bottom
_ottom _ -- of Cud
Groun
FRONT-TO-BACK ADJUSTMENT
IMPORTANT: Deck must be level side-to-
side. If the following front-to-back adjust-
ment is necessary, be sure to adjust both
front links equally so mower will stay level
side-to-side.
To obtain the best cutting results, the
mower housing]should be adjusted so the
front is approx,mately 1/8" to 1/2' lower
than the rear when the mower is in its
highest position.
Check adjustment on d!_htside of tractor.
Measure d,stance "F" dtrectly in front of
and behind the mandrel at bottom edge of
mower housing as shown.
•Before making any necessary adjust-
ments, check that both front linksare
equal in length.
•If links are not equal in length, adjust
one link to same length as other link.
•To lower front of mower housing, loosen
nut =G" on both front linksan equal
number ofturns.
•When distance =F"is 1/8" to 1/2" lower
at front than rear, tightennut "H" against
trunnionon both front links.
•To raise front ot mower housing, loosen
nut =H" from trunnion on both front links.
Tighten nut =G" on both front links an
equal number of turns. .
•When distance =F" is 118" to 1/2" lower
at front than rear, tighten nut UH"
against trunnion on both front links.
NOTE: Each full tum of nut =G" will
change dim. "F" by approximately 3/8".
•Recheck side-to-side adjustment.
Mandrel
Both Front Links Should be Equal in Length
Trunnionf
Front _'
Links_
TO REPLACE MOWER DRIVE BELT
MOWER DRIVE BELT REMOVAL
• Park tractor on a level surface. Engage
parking brake.
•Remove screws from left hand mandrel
cover and remove cover.
•Roll belt over the top of left hand man-
drel pulley.
•Remove belt from electdc clutch pulley.
•Remove belt from idler pulleys.
•Remove any dirt or grass clippings
which may have accumulated around
mandrels and entire upper deck sur-
face.
•Check primary idler arm and two idlers
to see that they rotate freely.
•Be sure spdng is securely hooked to pd-
mary idler arm and bolt in mower hous-
ing.
24
MOWER DRIVE BELT INSTALLATION
•Install belt in both idlers. Make sure belt
is in both belt keepers at the idlers as
shown.
•Install new bolt onto electric clutch pul-
ley.
•Roll belt into upper groove of left hand
mandrel pulley.
•Carefully check belt routing making sure
belt is in the grooves correctly and
inside bolt keepers.
• Reassemble left hand mandrel cover.
Screws
Left Hand
Cover
Idler Spdng Electdc
Pulleys Clutch
Primary
IdlerArm
Left I.
Mandrel
Mower
Drive Belt Belt
Keepers
Bolt in
Mower
Housing
TO REPLACE MOWER BLADE DRIVE
BELT
Park the tractor on level surface. Engage
parking brake.
•Remove mower ddve belt (See =TO
REPLACE MOWER DRIVE BELT" in
thissection of this manual).
•Remove mower (See =TO REMOVE
MOWER" in this section of this manual).
•Remove screws from right hand man-
drel cover and remove cover. Unhook
spring from bolt on mower housing.
•Carefully rollbelt off right hand mandrel
pulley.
•Remove belt from center mandrel pul-
ley, idler pulley, and left hand mandrel
pulley.
•Remove any dirt or grass which may .
have _Lccumulated around mandrels ana
entire upper deck surface.
•Check secondary idler arm and idler to
see that they rotate freely.
_Be sure spring is h,.o_hkedin secondary
idler arm and sway bar bracket.
Install new belt in lower groove of left
hand mandrel pulley, idler pulley, and
center mandrel pulley as shown.
Roll belt over right hand mandrel pulley.
Make sure belt is in all grooves properly.
Reconnect springto bolt in mower .
housing and reinstall dght hana manare
cover.
•Reinstall mower to tractor (See
=INSTALL MOWER AND DRIVE BELT"
in the Assembly section of this manual)=.
•Reassemble mower drive bolt (See "TO
REPLACE MOWER DRIVE BELT" in
this section of this manual).
25
LeftHand
Mandrel Mower Blade
Ddve Belt Center
Mandrel
Right Hand
Cover
Screw
IdlerArm
Spdng
Anit-Sway Bar Idler
Bracket Pulley
TO ADJUST ATTACHMENT CLUTCH
The electric clutch should provide years of
service. The clutch has a built-in brake
that stops the pulley within 5 seconds.
Eventually, the intemal brake will wear
which may cause the mower blades to not
engage, or, to not stop as required.
Adjustments should be made by your
nearest authonzed service center/depart-
ment.
•Make sure attachment clutch and igni-
tion switches are in =OFF" position.
•Adjust the three nylon Iocknuts until
space between clutch plate and rotor
measures .012" at all three slot loca-
tions cut in the side of brake plate.
Rotor.,_,. ClutchtPlat_e
./I/\
Nylon Locknut(3F Brake Plate
NOTE: After installing a new electdc
clutch, m9 tractor at full throttle and
engage and disengage electric clutch 10
cycles to wear in clutch plate._
TO ADJUST BRAKE
Your tractor is equipped with an adjustable
brake system which is mounted on the
side of the transaxle.
If tractor requires more than six (6) feet
stopping distance at high speed in high-
est gear, then brake must be adjusted.
•Depress clutch/brake pedal and engage
parking brake.
•Measure distance between brake oper-
ating arm and nut "A" on brake rod.
•If distance is other than 1-1/2", loosen
jam-nut and tum nut =A" until distance
becomes 1-1/2". Retighten jam nut
:against nut =A". 26
., Road test tractor for proper stopping
distance as stated above. Readjust if
necessary. If stopping distance is still
greater than six (6) feet in highest gear,
further maintenance is necessary.
Contact your nearest authorizedser-
vice center/department.
With Parking Brake "Engaged"
Nut "A"
Jam Nut
3peraSng
Arm
TO REPLACE MOTION DRIVE BELT
Park the tractoron level surface. Engage
parkingbrake. For ease of service there
is a belt installationguide decal on bottom
of left footrest.
• Remove mower (See "TO REMOVE
MOWER" in this section of this manual.)
BELT REMOVAL -
•Engage parking brake (creates slack in
belt).
•Remove belt from clutching and fan
idler pulleys.
•Loosen belt keeper above transaxle pul-
ley.
•Remove belt from transaxle pulley.
•Remove belt from engine pulley and
front V-idler pulley.
• Pull belt out of all belt keepers and
remove from tractor.
BELTINSTALLATION-
• Place V part of belt intogrooves on
engine pulley and front V-idler, making
sure to route belt inside of all belt keep-_
ers,
•Route belt on right side, coming from V-
idler, towards back of tractor, above
midspan belt keeper and to top of
transaxle pulley.
• Route belt on left side, coming from
engine pulley, towards back of tractor
and through loop in midspan bolt keep-
er.
•Place V part of belt into grooves on
transaxle and fan idler pulleys, making
sure to route belt inside of all belt keep-
ers.
•Retighten belt keeper above transaxle
pulley.
•Place belt around clutching idlers as
shown, making sure to route belt inside
of all belt keepers.
•Chock to be sure belt is positioned cor-
roctly and is on proper side o1all belt
keepers.
• Reinstall mower.
IMPORTANT: Check brake adjustment.
Tractor VoBelt Drive Schematic
Viewed from L.H. Side of Tractor
• Belt Transaxle
Clutching Idler Keeper
Engine Clutching Fiat Idler_
PulleyAbove Belt
V-Idler
Belt Keepers
I_J Belt Fan
KeeperEnine Idler
_V-Idler
As Viewed from Bottom
TO ADJUST MOTION CONTROL LEVER
The motion control lever has been preset
at the factory and adjustment should not
be necessary.
If for any reason the motion control lever
will not hold its position while at a selected
speed, it may be adjusted at the friction
pack located on the right side of chassis.
•Park tractor on level surface. Stop trac-
tor by tuming ignition key to "OFF'posi-
tion and engage parking brake.
•Place motion control lever in neutral (N)
position.
While holding Iocknut, loosen jam nut
Tighten Iocknut 1/4 turn.
While holding Iocknut, tighten jam nut
securely.
NOTE: If for any reason the effort to
move the motion control lever becomes
too excessive, reverse the above adjust-
ment procedure by loosening Iocknut 1/4
turn.
Road test tractor after adjustment and
repeat procedure if necessary.
TRANSMISSION REMOVAL/REPLACE-
MENT
Should your transmission require removal
for service or replacement, it should be
purged after reinstallation and before oper-
ating the tractor. See =PURGE TRANS-
MISSION" in the Operation section of this
manual.
_Locknut
Jam Nut
TO ADJUST STEERING WHEEL ALIGN-
MENT
If steeringwheel crossbars are not hod-
zontal (left to right) when wheels are posi-
tioned straight forward, remove steenn_l
wheel and reassemble per instructions in
the Assembly section of this manual.
FRONT WHEEL TOE-IN ADJUSTMENT
Front wheel toe-in is required for proper
steedng operation. Toe-in was set at the
factory and adjustment should not be nec-
essary. If parts in the front axle or steedng
mechanism have been replaced or dam-
aged, check toe-in and adjust if necessary.
TO CHECK TOE-IN
•Position front wheels straight ahead.
•Measure distance between wheels at
front and rear of tires (dimensions =A"
and =B').
•Front dimension =A" should be 1/8" to
1/4" less than rear dimension "B".
TO ADJUST TOE-IN
•Loosen jam nuts at adjustment sleeves
on tie rod.
•Adjust tie rod until dimension "A" is 1/8"
to 1/4" less than dimension =13".
•Tighten jam nuts securely.
FRONT WHEEL CAMBER
The front wheel camber is not adjustable
on your tractor. If damage has occurred to
affect the front wheel camber, contact your
nearest authorized service center/dopart-
ment.
27
Sleeves
Jam Nuts
TO REMOVE WHEEL FOR REPAIRS
FRONT WHEEL
•Block up axle securely.
•Remove axle cover, retaining ring and
washers to allow wheel removal.
Repair tire and reassemble.
Replace washers and snap retaining
nng securely in axle groove.
•Replace axle cover.
REAR WHEEL -
Block rear axle securely.
Remove five (5) hub bolts to allow
wheel removal.
• Repair tire and reassemble. Replace
and t=ghtenhub boltssecurely.
NOTE: To seal tire punctures and prevent
flat tirosdue to slow leaks, bre sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
Washers
Rs n,ng
Ring
TO START ENGINE WITH A WEAK
BATTERY
_,CAUTION: Lead-acid batteries gener-
ate explosive gases. Keep sparks, flame
and smoking materials away from batter-
ies. Always wear eye protection when
around batteries.
If your battery is too weak to start the
_ngine, it should be recharged. (See
'BATrERY" in the MAINTENANCE sec-
:ion of this manual).
f"jumper cables" are used for emergency
;tatting;,follow this procedure:
MPORTANT: Your tractor Is equipped
_ith a 12 volt negative grounded system.
The other vehical must also be a 12 volt
negative grounded system. Do not use
your tractor battery to start other vehicles.
28
TO ATTACH JUMPER CABLES -
•Connect each end of the RED cable to
the POSITIVE (+) terminal of each bat-
tery, taking care not to short against
chassis.
•Connect one end of the BLACK cable to
the NEGATIVE (-) terminal of fully
charged battery.
•Connect the other end of the BLACK
cable to good CHASSIS GROUND,
away from fuel tank and battery.
TO REMOVE CABLES, REVERSE
ORDER -
•BLACK cable first from chassis and
then from the fully charged battery.
• RED cable last from both batteries.
"Positive"(+) =Negative" (-)
L.H. Panel I-_611
Bolt _
REPLACING BATFERY
ACAUTION: Do not short battery termi-
nals by allowing a wrench or any other
object to contact both terminals at the
same time. Before connecting battery,
remove metal bracelets, wristwatch
bands,rings,etc.
Positive terminal must be connected first
to prevent sparking from accidental
grounding.
•Lifthood to raised position.
•Remove terminal guard.
• Disconnect BLACK battery cable then
RED battery cable and carefully remove
battery from tractor.
•Install new battery with terminals in
same positionas old battery.
• Reinstallterminal guard.
•Firstconnect RED battery cable to peal-
five (+) battery terminal with hex bolt,
keps nut as shown. Tighten securely.
•Connect BLACK groundingcable to
negative (-) battery terminal with
remaining hex bolt, keps nut. Tighten
securely.
Close terminal access doors.
Close hoo.d.
KepsNut_u..., TO REMOVE HOOD AND GRILL
Terminal ..... _ _- _ .. ' '°^ ASSEMBLY
A=e .... Bolt •Raise hood.
Door..___."-"" -• Unsnap headlight wire connector.
_Positive Stand in front of tractor. Grasp hood at:.--" sides, tilttoward engine and liftoff of
.- _ (Red)Cable tractor.
Terrain=_'_-/-_...= _""_ Negative(Black) •To replace, reverse above procedure.
Guard/_'f_L-.J// Cable
TO REPLACE HEADLIGHT BULB
•Raise hood.
•Pull bulb holder out of the hole in the
backside of the gdll.
•Replace bulb inholder and push bulb
holder securely back into the hole in the
backside of the grill.
•Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your
tractor to run poorly, stop running, or pre-
vent it from starting.
•Check wiring. See electrical wiring dia-
gram in the Repair Parts section.
TO REPLACE FUSE
Replace with 30 amp automotive-type
plug-in fuse. The fuse holder is located
behind the dash.
TO ADJUST ATTACHMENT LIFT
SPRING
•While holding spring bushing with
wrench, loosen jam nut.
•Turn adjustment bolt clockwise to
extend spring and reduce lift effort for
heavier attachments.
•Tum adjustment bolt counterclockwise
for lighter attachments.
•Retighten jam nut against spdng bush-
ing.
IMPORTANT: Do not adjust for maximum
spdng tension when using light attach-
ments such as a mower. Adjust lift lever
springto aid in liftingattachment. Do not
overpower spring. When removing attach-
ment, always adjust spring]ension to its
lowest position.
AdjU__Bushing
_Attachment
_Lift Spdng
!(//" - / JamNut
Headlight
ENGINE
Maintenance, repair, or replacement of the
emission control devices and systems,
which are being done at the customers
expense, may be performed by any non-
road engine repair establishment or indi-
vidual. Warranty repairs must be per-
formed by an authorized engine manufac-
turer's service outlet.
TO ADJUST THROTTLE CONTROL
CABLE
The throttlecontrol has been preset at the
factory and adjustment should not be nec-
essary. Check adjustment as described
below before loosening cable. If adjust-
ment is necessary, proceed as follows:
With engine not running, move throttle
control lever to fast position.
Check that speed control lever is
against stop screw. If it is not, loosen
casing clamp screw and pullthrottle
cable untillever is against screw.
Tighten clamp screw securely.
Idle Fuel Adjusting Idle Speed
I Screw
Throttle.
Cable
Stop
Screw
Clamp Screw
Choke
,Control
Cable
29
TO ADJUST CHOKE CONTROL
The choke control has been preset at the
factory and adjustment should not be nec-
essary, check adjustment as described
below before loosening cable. If adjust-
ment is necessary, proceed as follows:
•With engine not running, move choke
control(located on dash panel) to full
choke position.
•Remove air cleaner cover, filter and car-
tridge plate to expose carburetor choke
(See "AIR FILTER" in the Customer Re-
sponsibilitiessection of this manual).
•Choke should be closed. If it is not,
loosen casing clamp screw and move
choke cable until choke is completely
closed.Tighten casing clamp screw se-
curely.
• Reassemble air cleaner.
Closed for
Choke
TO ADJUST CARBURETOR
The carburetor has been present at the
factory and adjustment should not be nec-
essary. However, minor adjustment may
be requiredto compensate for differences
in fuel, temperature, altitude or load. If the
carburetor does need adjustment, proceed
as follows:
In general, turning the adjusting needles
in (clockwise) decreases the supply of fuel
to the engine giving a leaner fuel/air mix-
ture. Turning the adjusting needles out
(counterclockwise) increases the supply of
fuel to the engine giving a richer fuel/air
mixture.
IMPORTANT: Damage to the needles
and the seats in carburetor may result if
screw is turned in too tight.
PRELIMINARY SE'I-FfNG -
•Be sure you have a clean air filter, and
the throttle control cable is adjusted
properly (see "TO ADJUST THROTTLE
CONTROL CABLE" in the Service and
Adjustments section of this manual).
•With engine off turn idle fuel adjusting
needle in (clockwise) closing it finger
tight and then turn out (counterclock-
wise) 1 turn.
FINAL SETTING -
•Start engine and allow to warm for five
minutes. Make final adjustments with
engine running and shift/motion control
lever in neutral (N) position.
•The high idle is set at the factory and
cannot be adjusted.
•Idle sDeed settina - With throttle control
lever in slow position, engine should
idle at 1200 RPM. If engine idles too
slow or fast, turn idle speed adjusting
screw in or out until correct idle is
attained.
•Idle fuel needle settina -With throttle
control lever in slow position, tum idle
fuel adjusting needle in (clockwise) until
engine speed decreases and then turn
out (counterclockwise) approximately
3/4 turn to obtain the best low speed
performance.
•Recheck idle speed. Readjust if neces-
sary.
ACCELERATION TEST -
•Move throttle control lever from slow to
fast position. If engine hesitates or dies,
tum idle fuel adjusting needle out
(counterclockwise) 1/8 tum. Repeat test
and continue to adjust, if necessary,
until engine accelerates smoothly.
High speed stop is factory adjusted. Do
not adjust-damage may result.
IMPORTANT: Never tamperwith the
engine govemor, which is factory set for
proper engine speed. Overspeeding the
engine above the factory high speed set-
ting can be dangerous. If you think the
engine-govemed high speed needs
adjusting, contact your nearest authorized
service center/department, which has
proper equipment and experience to make
any necessary adjustments.
3O
Immediately prepare your tractor for stor-
age at the end of the season or if the trac-
tor will not be used for 30 days or more.
_,CAUTION: Never store the tractor with
gasoline in the tank inside a building
where fumes may reach an open flame or
spark. Allow the engine to cool before stor-
ing in any enclosure.
TRACTOR
Remove mower from tractor for winter
storage. This will allow you to clean it thor-
oughly. Remove all did, grease, leaves,
etc. Store in a clean, dry area.
• Clean entire tractor (See =CLEANING"
in the Maintenance section of this man-
ual).
•Inspect and replace belts, if necessary
(See belt replacement instructions in the
Service and Adjustments section of this
manual).
•Lubricate as shown in the Maintenance
section of this manual.
•Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving
parts for damage, breakage and wear.
Replace if necessary.
•Touch up all rusted or chipped paint sur-
faces; sand lightly before painting.
BATTERY
•Fully charge the battery for storage.
•After a period of time in storage, battery
may require recharging.
•To help prevent corrosion and power
leakage dudng long pedods of storage,
battery cables should be disconnected
and battery cleaned thoroughly (see
"TO CLEAN BA'I-I'ERY AND TERMI-
NALS" in the Maintenance section of
this_nanual).
•After cleaning, leave cables disconnect-
ed and place cables where they cannot
come in contact with battery terminals.
•If battery is removed from tractor for
storage, do not store battery directly on
concrete or damp surfaces.
ENGINE
FUEL SYSTEM
IMPORTANT: It is important to prevent
gum deposits from forming in essential
fuel system parts such as carburetor, fuel
filter, fuel hose, or tank dudng storage.
Also, experience indicates that alcohol
blended fuels (called gasohol or using
ethanol or methanol) can attract moisture
which leads to separation and formation of
acids during storage. Acidic gas can dam-
age the fuel system of an engine while in
storage.
•Drain the fuel tank.
•Start the engine and let it run untilthe
fuel lines and carburetor are empty.
•Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
•Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable
altemative in minimizing the formation of
fuel gum deposits dudng storage. Add sta-
bilizer to gasoline in fuel tank or storage
container.Always followthe mix ratio
found on stabilizer container. Run engine
at least 10 minutes after adding stabilizer
to allow the stabilizer to reach the carbure-
tor. Do notdrain the gas tank and carbure-
tor if usingfuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace
with clean engine oil. (See =ENGINE" in
the Maintenance section of this manual).
CYLINDER(S)
•Remove spark plug(s).
•Pour one ounce of oil through spark plug
hole(s) into cylinder(s).
•Tum ignition key to "START" position for
a few seconds to distribute oil
•Replace with new spark plug(s).
OTHER
•Do not store gasoline from one season
to another.
•Replace your gasoline can if it starts to
rust. Rust and/or dirt in your gasoline will
cause problems.
•If possible, store your tractor indoors
and cover it to give protection from dust
and dirL
•Cover your tractor with a suitable protec-
tive cover that does not retain moisture.
Do not use plastic. Plastic cannot
breathe, which allows condensation to
form and cause your tractor to rust.
IMPORTANT: Never cover tractor while
engine and exhaust areas are still warm.
31
TROUBLI=SHOOTING CHART
PROBLEM CAUSE
Will not start •Out of fuel.
•Engine not =CHOKED" prop-
CORRECTION
•RII fuel tank.
•See =TOSTART ENGINE" in
erly.
•Engine flooded.
•Bad spark plug.
•Dirty air filter.
•Dirty fuel filter.
•Water in fuel.
Operation section.
•Wait ssveml minutes before
attempting to start.
•Replace spark plug.
• Clean/replace air filter.
•Replace fuel tilter.
•Drain fuel tank and carburetor,
refilltank with fresh
gasoline and mplaca fuel filter.
i
Hard to start
Enginewill not rum
over
Engine clicks but will
:lot start
•Loose or damaged wiring. •
•Carburetor out of adjustment. ,
•Engine valves out of adjust-
ment.
•Dirtyair filter. •
•Bad spark plug. •
•Weak or dead battery. _•
•Dirtyfuel filter.
•Stale or dirty fuel.
•Loose or damaged wldng. •
• Carburetor out of adjustment. •
•Engine valves out of adjust-
ment.
• Clutchrbrake pedal not
depressed.
Check all wiring.
See =ToAdjustCarburetor"in
Service and Adjustments
section.
Contact an authorized service
center.
Clean/raplace air filter.
Replace spark plug.
Recharge or replace battery.
Replace fuel filter.
Drain fuel tank and refillwith
fresh gasoline.
Check all widng.
See =ToAdjust Carburetor"in
Service and Adjustments
section.
Contact an authorized service
center,
Depress clutch/orake pedal.
•Attachment dutch is engaged. • Disengage attachment clutch.
•Weak or dead battery. * Recharge or replace battery.
•Blownfuse. • Replace fuse.
•Corroded battery ten.rials • Clean battery terminals.
•Loose or damaged wldng. • Check all widng.
•Faulty ignitionswitch. • Check/replace ignitionswitch.
•Faulty solenoid or starter.
•Faulty operator presence
switch(es).
•Weak or dead battery.
• Corroded battery terminals.
• Loose or damaged widng.
•Faulty solenoid or starter. •
Chack/raplace solenoid or
starter
Contact an authorized service
center.
Recharge or replace battery.
Clean battery terminals.
Check all wiring.
Check/replace solenoidor
starter.
32
TROUBLESHOOTING CHART
PROBLEM CORRECTION
Lossofpower •
CAUSE
•Cutting too much grass/too
fast.
•Thm_e in "CHOKE" position.
•Build-up of grass, leaves and
trash under mower.
•Dirty air filter.
•Low oil level/dirtyoil.
• Faulty spark plug.
•Dirty fuel filter.
•Stale or dirty fuel.
•Water in fuel.
Excessive vibration
iEngine continues to
run when operator
leaves seat with at
tachment clutch
engaged
Poor cut - Uneven
Mower blades will not
rotate
•Spark plugwire loose.
Dirty engine air screen/fins. •
Dirty/clogged muffler.
Loose or damaged widng. •
Carburetor out of adjustment. •
Engine valves out of adjust- ;•
ment.
Wom, bent or loose blade. •
Bent blade mandrel. •
Loose/damaged part(s). •
Faulty operator-safety pres- •
ence control system.
Wom, bent or loose blade.
Mover deck not level.
Buildup of grass, leaves, and
trash under mower.
Bent blade mandrel.
Clogged mower deck vent
holes from buildupof
grass, leaves, and trash
around mandrels.
Obstruction in clutch mecha-
nism.
Wom/damaged mower ddve
belt.
Set in =Higher Cut" posi-
tiordreduce speed.
Adjustthmtfie control.
Clean underside of mower hous-
ing.
Clean/replace airfilter.
Check ell level/change oil.
Clean and regap or change
spark plug.
Replace fuel filter.
Drain fuel tank and refillwith
fresh gasoline.
Drain fuel tank and carburetor,
refilltank with fresh gasoline and
replace fuel filter.
Connect and tighten spark plug
wire.
Clean engine air screen/fins.
Claanireplace muffler.
Check all widng.
See "To Adjust Carburetor"in
Service and Adjustments
section.
Contact an authodznd service
center.
Replace blade. Tighten blade
polL
Replace blade mandrel.
Tighten loose part(s). Replace
damaged parts.
Check wiring, switchesand con-
nections. If not
corrected, contact an authorized
service center/
department.
•Replace blade. Tighten blade
bolt.
• Level mower deck.
•Clean underside of mower hous-
ing.
•Replace blade mandrel.
•Clean around mandrels to open
vent holes.
•Remove obstruction.
•Replace mower drive belt.
33
TROUBLESHOOTING CHART
PROBLEM
Mower blades will not
rotate (cont'd)
Poor grass discharge
Heso_Ight(s)not work
ing (if so equipped)
Bs_erywill not charge
Loss of drive
Engine =backfires"
when tuming engine
"OFF"
CAUSE
•Frozen idler pulley.
•Frozen blade mandrel.
•Engine speed too slow.
•Travel speed too fast.
• Wet grass.
•Mower deck not level.
•Low/uneven tire air pressure.
•Worn, bent or loose blade.
•Buildup of grass, leaves and
trash under mower.
• Mower ddve belt worn.
•Blades impropedy installed.
•Improper blades used.
=• Clogged mower deck vent
holes from buildup of
grass, leaves, and trash
around mandrels.
•Switch is "OFF'.
• Bulb(s) burned out.
•Faulty light switch.
•Loose or damaged widng.
•Blownfuse.
•Bad battery cell(s).
•Poor cable connections.
•Faulty regulator (if so
equipped).
•Faulty alternator.
•Freewheel control in "disen-
gaged" position.
•Motion ddve belt wom, dam-
aged-or broken.
•Air trapped in transmission
dudng shipment
or servicing.
•Engine throttle control not set
at "SLOW" positionfor 30 sec-
onds before stopping engine.
CORRECTION
•Replace idler pulley.
•Replace blade mandrel.
•Place throttle control in =FAST"
position.
•Shift to slower speed.
•Allowgrass to dry before mow-
ing.
•Level mower deck.
•Check Ures for proper air pres-
sure.
•Replace/sharpen blade. Tighten
blade bolt.
•Clean underside of mower
housing.
•Replace mower ddve bell
•Reinstall blades sharp edge
down.
•Replace with blades listed in
this manual.
•Clean around mandrels to open
vent holes.
•Tum switch"ON'.
•Replace bulb(s).
•Checldreplace light switch.
•Checkwiring and connections.
• Replace fuse.
•Replace battery.
•Check/clean all connections.
•Replace regulator.
•RePlace aifemator.
•Place freewheel control in
=engaged" position.
•Replace motion ddve belt.
•Purge transmission.
• Move throttle control to =SLOW"
positionand allow to idle for 30
seconds before stopping
engine.
34
TRACTOR . .MODEL NUMBER 917.273060
SCHEMATIC
OPERATO_
PRESENG_
RELAY
RELAy GFG
IGNmON ftwrrcH R_J_IOyA_._ NON.R¢_MOVABLE
CONNECTIONS B
E I DA
NG NE CONNECTOR
LSTAnT I.÷S÷All _E_) _TOR--_ ---I_at TRACTOR CONNECTOR
NOTE: {F W(R(NG|NSUILATED GARBURET(}R (REO W1RE)
OULD _REPLACEDTO T;_V
(Ye.LOW_RS__.U_ W_R_
PROPERLYSECUREYOUR
_R_NG, TO LIGHT PKG,)
35
ELECTRICAL
TRACTOR - - MODEL NUMBER 917.273060
22
33
12
11
26
i
I
I
iI
36
ELECTRICAL
TRACTOR - - MODEL NUMBER 917.273060
KEY
NO.
PART
NO. DESCRIPTION
1 144927 Battery
2 74760412 Bait Hex Head 114-20x 3/4
8 7603J Tray, Battery
10 145211 Bolt114-20x 7.5 Zinc
11 150109 HolddownBatteryDash Mount
12 145769 Nut Push Nylon 1/4"
16 153664 SwitchIntedockPush-In
19 STD551125 Washer, Lock 1/4
20 73350400 Nut, Jam Hex 114-20
21 161785 Hamess Socket LightW/4152J
22 4152J BulbLight
24 4014,.I Cable, Battery
25 146686 Cable, Battery
26 108824X Fuse
27 73510400 Nut Keps He)( 1/4-20 Unc
28 157899 Cable, Ground
29 160784 Switch, Plunger
30 163S68 Switch, Ign
33 140403 Key, Ignition
40 164069 Hameas Ign.
41 17720408 Screw 1/4-20 x 1/2
42 131563 Cover,Terminal
43 145673 Solenoid
45 122822X Ammeter
50 154963 Sw_tch,PTO
52 141940 ProtectionWire Loop
81 109748X Relay Asm.
83 163996 BulbholderAsm IncandescentSV
NOTE: All componentd_menslonsgiven in U.S. inches
1 inch = 25.4 mm
37
TRACTOR - - MODEL NUMBER 917.273060
CHASSIS AND ENCLOSURES
37
122
17
!17
19 100
68
2
86
17
56
102
52
17
TRACTOR - - MODEL NUMBER 917.273060
CHASSIS AND ENCLOSURES
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO.
1150253 Rail, Frame RH 50 152728
2 140506 Dmwbar, Gt 52 STD541431
4 73800700 Nut, LockHex 7/16Unc 56 154914
5 163976 DashYTGT2Cyl 58 137113
6 157882 Dash, Lower Vgt One Piece 60 17490620
7 17720408 Screw, ThdCut 1/4-20xl/2 63 19131614
8 145166 Support, Buttery 68 17490508
14 161023X558 HoodAsm.,PntY'l"GT 70 137159
15 160568 LensAsrn Headlight Bur 84 142992
16 121794X Cover,Access 86 74760716
17 17490612 Screw,Thdrol 3/6-16 x 3/4 90 STD551237
18 160564X558 Gdlle 91 156586
19 19131312 Washer 13/32x 13/16x 12 Ga. 95 105531X
20 STD523710 Bolt,Fin Hex 3/8-16 x 1 98 140503
21 73680600 NutCrownlock 3/8-16Unc 99 140871
23 17490616 ScmwThdro| 3/8-16xl"ry-'Tt 100 124236X
24 145243X558 Footrest,RH 101 17490628
28 145244X558 Footrest,LH 102 STD624003
30 145052 Saddle, Hydro 103 142273
31 161419 Brace, Supt 1-pc VGT Steedn9 106 138776
32 161327 Bracket, Pivot Chassis Lh 120 19131616
33 161326 Bmcket, Pivot Chassis Rh 122 161464
34 142131 Bracket, Engine Support Rear 130 164863
35 19111116 Washer 11/32 x 11/16 x 16 Ga. 138 163975X428
36 STD522507 Bolt, Fin Hex 5/16-18 x 3/4 139 161330
37 163982X558 Fender Pnt 140 163806
39 136961 Bracket,AxleFront 141 163805
40 156111 Bracket, SupportAxle/Engine 142 161897
42 STD533710 Bolt, Carriage 3/6-16xl 144 161900
43 136939 Bracket,Spnsn Front Lh 147 162967
44 136940 Bracket, Spnsn Front Rh 148 164655
45 154913 BracketAsm., Susp Chassis Rh 150 161237
47 1749G608 Screw ThdroL 3/8-16 x 1/2 NOTE:
DESCRIPTION
Bracket,Chassis Front
Nut, Crownlock 5/16-18 Unc
BracketAsm., Susp Chassis Lh
BracketAsm., Fender
Screw ThdroL 3/6-16 x 1-1/4
Washer 13/32 x lx 14 Ga.
ScrewThdrol. 5/16-18x 1/2
Guide,Bolt Mid Span
Stop,Over Center Mower
BeltFin Hex 7/16-14 UNC x 1
Washer,LockExt. Tooth 3/8
Rail,Frame I_h
Push Nut, Nylon
BracketSkidChassis
Rod ByPass
Cap By Pass Rod
Screw Thdrol3/8-16 x 1-3/4
Retainer,Spring
Lock,By Pass
BoR5/16-18 Tr
Washer 13/32 x I x 16 Ga,
Screw Hex Wshd 8-18 x 7/8
Screw Hwhd Hi-Lo#13-16 x3/4
Cup Holder
Bolt Shoulder5/16-18 1-1"
Magnet Y'rGT
StOkerPlateYTGT
BracketDash Rh
BracketDash Lh
Fastener Nut Pal
ExtrusionBumpers
DuctHeat Hood
All componentdimensionsgiven in U.S. inches
1 inch= 25.4 mm
39
TRACTOR - - MODEL NUMBER 917.273060
GROUND DRIVE
42
I
97
61
104
2
15
47
112
IO0
4O
TRACTOR - - MODEL NUMBER 917.273060
GROUND DRIVE
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO.
2 7070E Key 1/4 x 2.5 72 STD541431
3 7563R Washer,Thrust,Axle 73 744,90.548
5 STD541437 Nut, Crowniock 3/6-16 74 142432
6 STD561210 Pin, Cotter 76 140481
7 140507 Wheel, HubAssembly 77 74760716
9 140080 Bolt, Hub 79 72110505
15 STD551037 Wahser 13i32x13/16x16Ga. 80 140484
17 140921 Spdng 81 17490612
20 73940800 Nut Hex Jam Topiock1/2-20 82 150586
22 156103 AnnAsmSh_ 83 140479
23 130564 Knob 84 140490
28 STD541237 Nut 85 17541020
29 140494 Brake, Rod 86 140462
30 19131616 Washer 13/32xl x 16 Ga. 87 140491
33 12000053 RingE 88 161592
34 124236X Cap, Plunger 89 73680700
35 137648 Red, ParkingBrake 90 140489
36 149412 Spring, Drive Ground 91 17490644
37 121749X Washer 25/32 x 1-1/4 x 16 Ga. 92 74760520
38 150035 Nyliner 93 140502
39 74321016 Screw, Fin. #10-24 x 1 94 133835
40 5304J Actuator,InterlockSwitch 96 141103
41 73661000 L_--'knut#10-24 98 141004
42 8883R Cover, Pedal 99 17490624
46 145170 Retainer,Spdng 100 126881X
47 138228 ClutchRed 101 156106
48 72110612 Bolt,Carriage 3/8-16 x 1-1/2 104 140480
Gr. 5 105 17580408
50 131494 Pulley, Idler,Flat 106 142918
51 STD541437 Nut, Crowniock 3/8-16 UNC 107 154739
52 139123 Pulley, Idler,Grooved 108 142917
53 207J Washer, Hardened
54 161590 Clutch,ArmAssembly 109 140929
55 106706X Beadng, Idler 111 156240
56 140218 V-Bolt 112 156104
58 74760724 Bolt Fin Hex 7/16-14 x 1-1/2 113 73220700
61 140488 Pulley,Transaxle 115 123405X
64 154752 Shaft, Clutch/BrakePedal 116 73900500
65 67609 Bolt,Shoulder 117 73900600
66 140296 Washer,Hardened -- 163198
67 19181312 Washer, Flat
68 STD571812 Pin, Floll
69 123800X Washer
70 164892X428 ConsoleAutomaticYT/GT
71 151179 Plate Console Shift
DESCRIPTION
Nut, Cmwniock5/16-18
Bolt Hex Flghd5/16-18 x 3 Gr5
Screw FlexWsh. Hi-Lo 1/4-1/2
BracketTransaxle
BoltFin Hex 7/16-14 x 1
BoltCarriage 5/16-18 x 5/8
BracketTorqueRH
Screw Thdrol3/8-16 x 3/4
BracketMountTorque/Fan
Strap TorqueMid
Spacer
Screw #10-24 x 1-1/4
Fan 7" Hydro
Adapter Fan
PulleyIdler
Nut Crowniock7/16-14 Unc
Keeper Belt
Screw Thdrol3/8-16 x 2-3/4
Bolt FinHex 5/16-18 x 1.25
LinkShiftAsm
FastenerChristmasTree
Washer Nicke_Plated
Bracket Shift
Screw Thdrol3/8-16 x 1-1/2
WasherCompression
WasherBellvilla
BracketIdler
Screw Tap 1/4-20 x 1/2
O-Ring Asm HydroGear 70110
Une Fuel Hydro15" VGT
Cap Asm Vent HydroGear
7O1O9
SpringReturn Brake
Spacer Shift LeverVGTH
Washer NylonHighTemp
NubHexASF 7/16-14 UNC
KeeperBeltT/A Gnd Dr
NutLock Hex Flange 5/16-18
Nut, Lock Fig.3/8-16
Transaxle
NO'rE:AllcomponentdimensionsgiveninU.S.inches
1 inch=25.4 mm
41
TRACTOR - - MODEL NUMBER 917.273060
STEERING ASSEMBLY
34
32
8
27
42
28
19
42
TRACTOR -- MODEL NUMBER 917.273060
STEERING ASSEMBLY
KEY PART
NO. NO. DESCRIPTION
1 159944X428
2 137094
3 6855M
4 161849
5 161848
6 6266H
7 121748X
8 12000029
9 121232X
10 74781044
11 136518
12 73901000
13 121749X
14 STD551137
15 STD541537
16 145103
17 137347
18 137155
19 156011
20 163887
21 159945
22 155105
23 152927
25 74780616
26 159946X428
27 3366R
28 17490612
29 104239)(
30 12000034
31 138136
32 19111610
33 STD551131
34 74760512
35 138059
36 137156
37 7336O600
38 109850X
39 73700600
40 109851X
41 155246
42 17490508
44 160135-
45 19132411
Wheel, Steering
AxleAsm., Front
Fitting,Grease
SpindleAsrn,LH
SpindleAsm., RH
Baadng, RaceThrustHarden
Washer 25/32 x 1-5/8 x 16 Ga.
Ring,KIIp#35304-75
Cap, Spindle
Bolt, Fin Hex 5/8-11 x 2-3/4
Spacer BeadngAxle Front
Nut, Lock Range 5/8-11 Uric
Washer 25/32 x 1-1/4 x16 Ga.
Washer, Lock I-IvyHlcl Spr 3/8
Nut, Lock Center 3/8-24 UNF
ShaftAsm., Steering
RodAsm.,"fieBall J Ball Vgt (Inc. Key No. 36-40)
Draglink,Ball Joint SolidVgt
SupportAsm., SteeringVgt
Boot,Steering
Adapter,Wheel Steering
Bushing,Strg. BIk
Screw
Bolt,FinFlex 3/8-16 x I Gr. 5
Cap, Wheel Steering
Bearing,Col.Strg.
Screw,Thrdro) 3/8-16 x 3/4
Bearing,Flange
Ring,KlipTruarc#5304-75
Bashing, NyfinerSnap
Washer 11/32 x I x 10 Ga.
Washer,Lock Hvy HlclSpr 5/16
Boll He:<Hd 5/16-18x3/4
Gear, SectorSteedng
T_eRod
Jam Nut RH Thread
JointAsrn.Ball RH Thread
Jam NUt LH Thread
JointAsm. Ball LH "rnread
BracketSwitchInterlockVGT 97
Screw Thdrol 5/16-18 x 1/2"Pit
Extension,Steering
WA__her13/32 x 1-1/20 x 11Ga.
NOTE: All compoflentdimensionsgivenin U.S. inches
1 Inch= 25A mm
43
ENGINE
TRACTOR - - MODEL NUMBER 917.273060
21_Jl 20
3
18 15 17 47-_,
39
I
_55
_19 7
38
\
ISPARK ARRESTER KIT I
44
ENGINE TRACTOR - -MODEL NUMBER 917.273060
KEY PART
NO. NO. DESCRIPTION
1 ......
2161062
5 13200300
7 151396
8 121361X
9 150828
10 105432X
11 140923
12 143996
15 151346
16 109227X
17 106082X
18 161493
19 13290300
20 164067
21 164863
22 164415
24 STD551237
25 7392[_o00
26 3645J
27 139277
28 7834R
29 132920
33 STD541437
35 10010500
37 123487X
38 74780624
39 17490636
40 17490664
41 126197X
42 STD551143
43 159280
45 128861
47 142040
48 19132007
51 161230 -
54 19131414
55 13280336
64 17490612
65 19131614
69 24-041-02
74 162295
80 M730_0800
Engine (See Breakdown)
KohlerModel No. CV20S-65551
MufflerSide 1-1/8"
Bbow STD 90 Degree3/8- 18NPT
MulflarAsm Guard
PulleyV-Idier
KeeperAsm. BeltEngine
Bushing
ClutchElectdc
Pulley EngineVGT ElectClutch
Tank Fuel Rear 3.50 Yt/Gt 96
Pad Spacer
Pad Spacer
Cap Asm Fuel W/Gauge
PlugOil Drain(Order From Engine Manufacturer)
Contml'l_rottle
Screw Hwhd HFLo#13-16 x 3/4
ControlChoke
Washer ExtToo_ 3/8
Nut Keps 3/8 - 24 UNF
Busrdng
Stem Tank Fuel
Fuel Line
SparkArmster Kit
NutLock Hex w/Ins.3/8 - 16
Washer Split
Clamp Hose
BoJtFinHex 3/8 -16 x 1-1/2
Screw TT 3/8-16 x 2-1/4 UNC
Screw TT 3/8-16 x 4 UNC
Washer 1-1/200 X 15/32 IDX .250
Washer Lock 7/16
BottHex 7/16- 20 X 4 -1/4 Ga 5
Nut Flange 1/4-20 Starter Nut
SpacerEng_a
Washer 13/32 x 1-1/4 x 7 Ga.
ManifoldPipeVGT CV 1-1/8"
Washer Flat 13/32 x 7/8 x 14 Ga.
NipplePipe4-1/2
Screw Thdrol3/8-16 x 3/4 Ty-T]"
Washer 13/82 x lx 14 Ga.
Gasket KohlerCV18-CV26
Elbew Street Brass
Nut Range M8-1.25 NorH_k Zink
NOTE: Allcomponentdimensionsgivenin U.S. inches
1 inch= 25.4 mm
45
TRACTOR " - MODEL NUMBER 917.273060
SEAT ASSEMBLY
KEY PART
KEY PART NO. NO.
NO. NO_ DESCRIPTION 14 720_:_412
1140124 Seat 15 121249X
2 140551 i_4cket, pivot seat 16 123740X
3 140675 St_p, Fender 17 123976X
4 127018X Bo_Shoulder 5/16-18x.62 18 19171912
5 145006 Clip, Push In, t_ged
6 STD541437 Nut, Cmwnk_ 3/.8-16 Unc 19 120068X
7 124181X Spdng,Seat P_,pmn 20 124238X
8 150176 Boti 3/16-18 Uric x 3/4 w/Seres 21 153236
10 155925 Pan, Sest 22 ST0541431
12 121246X Bracket, MountingSwitch
13 121248X Bushing,Snap
DESCRIPTION
Bolt,Carriage 114-20X 1-1/2
spacer,S_
Sp_ng,Cprm
Nut, Lock 114LgeRg Gr. 5
Washer 17/32 x 1-3/16x 12
Ga.
Knob, Seat lj2-13 Unc
Cap, SpringSest
Bolt,Shoulder 5/16-18
Nut, CrOW_OCk5/16-18 Uric
NOTE:/_ componantdimensionsgivenInU-S"inches
1inch= 25.4mm
46
DECALS
TRACTOR - - MODEL NUMBER 917.273060
18 17 4 17 10
13
7.
8¸
11
12
KEY
NO.
1
2
3
4
5
6
7
8
9
10
11
12
PART
NO.
164094
149516
163916
163917
140837
133644
164757
164884
1632O4
156439
4900J
146790
DESCRIPTION
Decal, Dash
Decal, Battery DNGR/PSN
ENG Asm
Decal, Hood, Craftsman, RH
Decal, Hood, Craftsman, LH
Decal, Brake PartdngSaddle
Decal, Maintenance
Decal, En9 Lrg SrsKoh Pro 20
Tw
Decal, Blower Hsng Kohl
Decal, Fender,Craftsman
Decal, Fender Danger
Decal, Clutch/Brake
Decal, V-Ball DriveSchematic
KEY
NO.
13
14
17
18
19
22
23
25
°.
.°
..
°.
PART
NO. DESCRIPTION
167176 Decal Replacement
160397 Decal, V-Belt SchemaUc
163265 Decal, Dash Panel
164065 Decal Insert Strg
138047 Decal, Battery
142342 Decal, Dmw'cerCNTRL
106202X Reflector,Taillight
163223 Decal, Fend AutoTrans
138311 Decal, Handle LftHeightAdjust
(LiftHandle)
157199 Pad, Footrest
167168 Manual, Owner's (Eng)
167170 Manual, Owners (Span)
WHEELS & TIRES
3
741G
KEY
NO.
1
2
3
11
4
10
5
8 9
6
PART
NO. DESCRIPTION
59192 Cap, Valve,Tire
65139 Stem,Valve
106228X427 RimAssembly,Front
1062T/X427 Rim Assembly,Rear
8134H Tube, Front (Service Item Only)
7154J T,J_e,Rear (Sewlce Item Only)
106230X Tire, Front
105588X Tire, Rear
278H F_ing, Grease (FrontWheel
Only)
12 6856M Rtting,Grease
7 9040H Beadng, Range (FrontWheel
8 104757)( Cap, Axle (Front Wheel Only)
-- 144334 Sealant, Tire (10 oz. Tube)
NOTE: AJIcomponentdimensionsgivenin U.S. inches
1 inch= 25;4 mm
47
TRACTOR - - MODEL NUMBER 917.273060
LIFT ASSEMBLY
40 43 35 17
38
z¢; °70
39
23
I
13
41 _
22
12
16
15
20 19 18
48
TRACTOR -- MODEL NUMBER 917.273060
LIFT ASSEMBLY
KEY PART
NO. NO. DESCRIPTION
1 121006X RodAsm., Lever
2 159187 ShaftAsm., LiftVgt
3159189 LeverAsm, LiftRh
4 12000022 E-RingTruam#5133-87
5 19292016 Washer 29i32xl-1/4x16Ga.
6 74780624 Bolt, FinHex 3/8-16x1-1/2
7 125631X Grip, Handle Fluted
8 122365X Button,Plunger
9 122364X Plunger,Button
10 2876H Spring 2-1/8"
11 146704 Unk Lift
12 1635.52 Retainer,Spring
13 139868 Arm, SuspensionVgt
14 140_ Bearing
15 STD541437 Nut, Crownlock 3/8-16Unc
16 674A247 SpdngAsm.,AseistUft
17 STD541237 Nut, HexJem 3/8-16 Unc
18 143363 Bracket,SpringAssist
19 STD551037 Washer 13/32x13/16x16Ga.
20 5328J Belt,AdjustSpdngAssist
21 STD523710 Belt, Fin Hex 3/8-16 x I
22 127218 Link,Front
23 STD624008 Retainer,Spring
24 73350800 Nut, JamHex 1/2-13Unc
25 130171 TruP_on
26 73680800 NutCrownlock 1/2-13 Unc
29 150233 Trunnion,InfinHeight
30 110807X Nut, Special
31 STD551037 Washer 13/32xS/8x16Ga.
32 137150 Spdng,CompressionInf
33 STD560907 Pin, Cotter 3/32xl/2
34 137167 Rod, AdjLift
35 138057 Knob, lnf 3/8-16Unc
38 155097 Pointer,HeightInd'_cator
39 123935X Plug, Hole
4Q 17490512 Screw Hex Wsh 5/16-18 x3/4
41 73540600 Nut, Crownlock 3/8-24
42 19112419 Washer 11/22x1-1!2x10Ga.
43 123934X Scale, Indicator Height
70 145212 Nut Hex FlangeLock
72 .110452X Nut Push Phos & Oil
NOTE: All componentd]mensionegiven in U.S. inches
1 inch= 25.4 mm
49
TRACTOR - - MODEL NUMBER 917.273060
MOWER DECK
64
48
55
63 i i
i
I
i30
i
4,5
44
I
48
47
48
i2
2 2 22
21
5O
TRACTOR - - MODEL NUMBER 917.273060
MOWER DECK
KEY PART
NO. NO.
1 156990
2 STD541431
3 72110506
4 7631J
5 138457
6 STD624008
7 130832
8 850857
9 STD551137
10 140296
11 137380
12 129895
13 137553
14 137152
15 110485X
16 140329
17 106735X
18 19111016
19 105304X
20 123713X
21 137607
22 110452X
23 110509X
24 136320
25 19111216
27 s'rD551037
28 132823
30 157722
31 137266
32 153535
33 129963
34 72140610
35 72110616
36 72110608
37 137166
38 156085
39 131494
40 136572
DESCRIPTION
KEY PART
NO. NO.
Mower Deck Weldment 50 42 STD533107
Nut, Crowrdock5/16-18
BolLCa_'rlege 5/16-18x3/4 43 136460
Runner,Mower LH 44 122052X
BracketAsm., Sway Bar 45 STD541437
Retainer,Spring 46 7476G628
Arm Suspension,Rear
Bolt 9/8-24x1.25Gr.8 47 137200
Patched 48 137729
Washer, Lock Hvy 3/8 Unplated 49 136574
Washer, Ha_dB_adeMower 50 137272
Vented 51 137273
Blade (3 Required) 52 139245
Bearing,Ball #6204 (Mandrel) 53 137789
ShaftAsm., W/Lower Brg 54 139573
(IndudesKeyNo. 12) 55 144959
Housing,Mandrel 50" Vent 56 138687
Beating, BallMandrel 57 136577
Stripper,Mower Vented 58 133957
Rod, H(r_je 59 137644
Washer 11/32x3/8x16Ga. 60 139031
Cap, Sleeve 61 136573
Spring,TorsionDeflector 62 133943
Bracket, Deflector 63 72110612
Nut, Push 64 19121414
Shield, DeflectorMower 65 151831
Runner, RH 66 156009
Washer 11/32x3/4x16Ga. 67 73930600
Washer 13/32 x 13/16 x 16 Ga.
Spacer,Spring Stop Idler 99 72110614
Screw ThdrdlRollingWasher
Head 102 153390
Nut, Fig Tap Lock Cntr 9/16 -- 143651
Pulley,Mandrel
Washer, Spacer Mc_er Vented
Bolt,Carrlege 3/8-16x1-114 -- 158330
Bolt, Carriage 3/8-16 x 2
Bolt,Cawlege 3/8-16 x 1 Gr.5
Stiffener,Arm Idler
Keeper, Bait Idler
Pulley,Idler Rat
Pulley,Ddven
DESCRIPTION
Bolt,Carriage 5/16-18 Uric x
3/4
Ann, IdlerSecondary
Spacer,Ret_ner
Nut, Crowntock 3/8-16 Unc
Bolt,FinHex 3/8-16 Uric x I-
3/4
Cover,Mandrel RH
Screw,Thd Roll 1/4-20 x 5/8
Cover,Mandrel LH
Arm, Idler Primary
Spdng, Secondary
Putley,Idler V Groove
Shield, Idler
V-Bait' Mower Pdreary
V-Bait, Mower Secondary
Spring, Pdmary
Bar Asm., WhoelGauge
Wheel, Gauge
Bolt,Shoulder
Pin, Clevis
Bracket, Wheel Gauge
Washer Hardened
Bolt Carriage 9/8-16 x 1-1/2
Washer 9/8 x 3/4 x 14 Ga
Pulley IdlerRat Mower
Keeper, BeltIdler 44/50"
Nut, Centedock 3/8-16
Boll Carriage 3/8-16 x 1-3/4 Gr.
5
Washer, Felt
Mandr_AssemUy(_r_udes
Key Noe. 6-10, 12-15, 31 and
33)
DenkAseamUy- Scrvice(Std.
Dock-OrderSaparatelyAll
Nose Rollerand Gauge Wheal
Components)
NOTE: All componentdlme_sions given in U.S.
inches I inch = 25.4 mm
51
TRACTOR - - MODEL NUMBER 917.273060
TRANSAXLE MODEL NO. 222-3010L
20
[2)
52
TRACTOR - - MODEL NUMBER 917.273060
TRANSAXLE MODEL NO. 222-3010L
KEY PART KEY PART
NO, NO. DESCRIPTION NO. NO. DESCRIPTION
1 164591 Assembly,Housing,LH 72 153767 Locknut,Hex 5/16-18
2 164592 Assembly,Housing,RH
7 153765 OilSeal .984 x1.5 x .25 73 142904 Bolt,Hex 5/16-18x1-1/2
74 142905 Hex Cap Screw 5/16-18xl
16 142876 Brake SbeftAssembly 76 142907 Shoulder Bolt
20 142877 Axle MountingHornAssembly
21 142878 Washer 1.Ox1.63x.08 77 142908 FreewheelActuatingArm
22 142879 Washer 1.0 x 2.06 x .09 78 142909 Oil Seal .625 x 1.0 x .25
33 142929 Brake YokeAssembly 79 153768 Grease (10 oz.Tube)
35 142880 BrakeArm 81 142910 Bolt,Hex 5/16-18xl-3/4
36 142882 Puck Plate 82 142911 Bolt 5/16-18 x 4-1/2
37 142883 Brake Puck 89 142912 Filter,Spin On
38 142884 Washer 7/80.D. x 7/16 x .060 91 153769 Pump, BDU-10L-122
39 142885 Nut, Castle 5/16-24 95 142914 Plug, StraightThread
40 142886 Cotter Pin 86 153770 60" 7118SAE x5/16 Fitting
41 142887 BrakeActuatingPin 103 142916 Washer
104 142917 VentCap Assembly
42 142888 HI Pro Key
43 142889 Spacer 106 142918 FittingO-RingAssembly
45 142880 Brake Disc 108 142919 ControlArm
46 142891 Bolt 1/4-20 x 1-1/2 109 142920 Set Screw
47 142892 Bolt 1/4-20 x 1 110 142921 FilterHead
49 153766 DifferentlalAssembly 111 150820 Hose 1/2"
63 142894 Dowel Pin 112 150823 Fitting,1/2" Beaded 90°7/8
SAE
64 150818 ReductionGear, 113 150821 Fitting,1/2" Beaded60" 9/16
14 Teethto 38 Teeth 117 150822 Fitting, 1/2" Beaded90°9/16
65 142897 Final DrivePinionAssembly 123 150824 O Ring
67 142898 Jackshaft
68 142899 O-Ring 124 150825 PinchClamp
129 153771 Spdng,Long
69 142900 Washer 5/8 X 1-5/32
70 142901 Washer 7/8 X 1-1/2
71 142902 Bolt,Hex 5/16-18x3.5 NOTE: AJlcomponontdlmensionsgiveninU.S. inches
1 inch= 25.4 mm
53
TRACTOR - - MODEL NUMBER 917.273060
TRANSAXLE - PUMP - MODEL NUMBER BU-10L-122
54
TRACTOR - - MODEL NUMBER 917.273060
TRANSAXLE -PUMP - MODEL NUMBER BU-10L-122
KEY PART
NO. NO. DESCRIPTION
1 144569 Shaft, Pump
2 122716X Ring, Retaking
3 122745X Beadng, Ball
4 122715X Spacer
5 122700X Seal, Lip
6 122699X Ring, Retaining
8 122767X Beadng, Cradle
12 122717X Seal, Lip
13 122748X Am),Trunnion
14 122749X Guide, Slot
15 144571 HousingKit,Transrrdssion
17 122770X Beadng,Thrust, Ball
19 153801 Center SeclJonKit
21 122722X Seal, Lip
22 144573 Shaft, Motor
23 142978 Washer,Block Thrust
25 127148X Swashplete,Variable
32 1429_8 BlockAssembly
37 122786X Pin, Stainless,Headless
38 122718X Gasket, Center Section
42 144578 Check ValveKit
43 144578 Check Valve I_t
44 144579 Charge Relief Kit
47 122752X Screw, Socket Head, Cap
53 127153X BypassValve IQ
60 142977 BlockSpring
62 144581 O-Ring
63 144582 Charge Pump Kit
64 144583 GerotorAssembly
67 144584 Screw, Socket Head, Cap
-- 153769 PumpAssembly,Complete
55
TRACTOR - - MODEL NUMBER 917.273060
KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65551
CYLINDER HEAD, VALVE AND BREATHER _m13
\,\
I
2t
jlS
_17
_RANCASE_J
2
56
TRACTOR - - MODEL NUMBER 917.273060
KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65551
HEAD/VALVE/BREATHER
KEY PART
NO. NO. DESCRIPTION
1 24-O33-O3
2 24-041-23
3 24-096-15
4 M-0645020
5 X-75-23
6 12-351-02
7 24-755-66
8 24-411-05
9 24-041-08
10 24-318-12
11 25-186-01
12 24-599-01
13 M-0640034
14 12-086-16
15 24-755-74
16 24-153-16
17 24-086-32
18 24-445-01
"19 24-016-01
24-016-02
20 24-017-01
24-017-(_
21 24-032-_5
22 235011
23 24-O89-02
24 12-173-01
25 12-755-03
26 24-318-11
27 24-755-76
28 25-313-02
29 24-755-57
30 M-0545016
31 24-445-02
32 24-126-44
33 24-112-12
34 24-294-06
35 24-326-13
36 24-326-14
37 X-426-9
CRANKCASE
KEY PART
NO. NO.
Kit,breathercover w/gasket 1 24-032-01
(Inoiudes2,3) 2
Gasket, breather
Cover, breather 3 24-294-13
Screw, hex. flange M6xl.0x20 4 12-380-17
(4) 5 24-067-13
Plug,allen hd. 1/8" 24-067-14
Lifter,valve (4) 6 24-874-01
Kit,valve train(Includes8,11,12)
Rod, push(4) 24-874-02
Gasket, cylinder head (2) 24-874-03
Head assembly,#2 cylinder 7. 24-108-01
Arm, rocker(4) 24-108-_2
Pivot,rockerarm (4) 24-108-03
Screw, hex_flange M6xl.0x34 8 24-018.01
(4) 9 12-422-09
Screw, hex. flange M10x1.5xg0 12-422-13
(8) 12-422-07
Kit, valve cover- plain 12-422-08
(Includes16,17) 12-422-10
O-Ring 12-422-11
Screw,shoulder(4) 12-422-12
Strap, lifting 10 24-010-03
Valve, exhaust (Std.) (2) 11 24-089-21
Valve, exhaust (.25) (2) 12 52-139-09
Valve, intake (Std.) (2) 13 M-0545010
Valve, intake(.25) (2)
Seal, valve stem (2) 14 24-018-04
Retainer,spring (4) 15 24-402-05
Spring,valve (4) 16 12-153-01
Cap, valve spdng(4) 17 24-126-19
Kit,retainer(4) 18 12-123-O4
Head assembly,#1 cylinder 19 M-0545016
Kit, valve cover- breather 20 12-153-(12
(Incl. 16,17,28) 21 24-038-04
Grommet, robber
I_, breatherseparator 22 24-755-46
(Includas28,30-33) 23 12-153-03
Screw,hex. flange M5xO.Sx16 24 12-380-04
(2) 25 M-0631005
Strap, breather 26 12-032-01
Bmd_t, breatherseparator 27 X-25-102
Spacer 28 24-144-01
F_ng
Hose,breather
Hose,breather
Ck_mp,hoea(2)
DESCRIPTION
Seal, _front
Crankcase
(USE: Min_lock 24 782 05)
F_ng
P_, dow_incaOug(6)
_ng Rod(Std.)(2)
ConnectingROd(.25) (2)
Pistonw/RingSet (Std.) (2)
(Includas7,8)
Pistonw/RingSet (.25) (2)
Pistonw/RingSet (.50) (2)
Ring Set (Std.) (2)
RingSet (.25) (2)
RingSet (.50) (2)
Retainer,pistonpin (4)
Shim,camshaft(A.R.)
Shim, camshaft (A.FL)
Shim,camshaft (A.R.)
Shim, camshaft(A.R.)
Shim, camshaft
Shim, camshaft(A.R.)
Shim, camshaft (A.R.)
Camshaft (Indudas 11)
Spring,actuating(ACR)
Plug, cup
Screw, he](.flangeM5x0.8xl0
(2)
Retainer,reed (2)
Reed, breather(2)
O-Ring, lowerogfilltube
Bracket, oilsilltube
Tube, oil
Screw, hex. flangeM5x0.Sx16
O-Ring, upperoiltifftube
D_ assembly(includes
22,23)
Kit, oil fiticap (Includas23)
O-Ring, dil_
Pin, hitch
Washer, plain8 mm
Seal, governorcrossshaft
Washer, plain 1/4"
Shaft, govamorcmas
57
TRACTOR -- MODEL NUMBER 917.273060
KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65551
IGNITION/ELECTRICAL I
AIR INTAKE J
BLOWER HOUSING AND BAFFLESI
12/L_ J
t_--3
14
Is \
t3
11
58-
TRACTOR - - MODEL NUMBER 917.273060
KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65551
IGNmON/CHARGING BLOWER HOUSING & BAFFLES
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 54-756-15 Kit,grass screen 1 54-027-95
(Includes2-4,and 24 113 18)
2 M-0403025 Screw, hex. cap M4x0.Tx25 (4) 2 24-100-02
3 X-25-92 Washer, plain5/16" (4) 3 M-0545020
4 24-112-04 Spacer,grass screen (4)
5 25-086-47 Bolt, shoulder(4) 4 M-0545016
6 24-157-03 Fan
7 12-086-14 Screw, hex. flange M10x1.5x46 5 M-0551016
8 12-468-03 Washer, plain3/8". 6 M-0645016
9 X-42-15 Key
10 24025-04 Flywheel 7 24-146-02
11 25-403-03 Rectifier-regulator 8 24-146-08
12 X-25-92 Washer, plain 3/16" (2) 9 24-063-20
13 24-086-18 Screw, phillipshd. 11-16x7/8 (2) 10 24-063-14
14 236602 Connector(3 contact) 11 24-063-30
15 54-755-09 Kit, 15 amp stator 12 24-063-23
(Includes24 126 71) 13 M-0545010
16 12-132-06 Spad( Plug (2)
17 M-0548025 Screw, hex. cap M5x0.8:_5 (2) NOT ILLUSTRATED
18 235173 Clip, cable 24-063-36
19 48-154-02 Clip, cable M-0545010
20 X-25-63 Washer, plain 1/4" N/A
21 24-584-01 Module, igni_on(2) 24-086-06
22 M-0545020 Screw, hex.flange M5x0.Sx20
(4)
NOT ILLUSTRATED
24-126-71 Bracket, statorwire
X-22-11 Washer, lock1/4"
24-176-12 Hamsss, wiring
Lead, black (rect.-reg. 4" -18
gauge
25-518-28 insulatedgripbarrel eyelets)
24-113-18 Decal, grass screen
12-454-01 "he, wire
Housing,blower
(Incl. M-0545010 & 24 063 36
Nut, plastic(2)
Screw,hex. flange M5xO.8x20
(2)
Screw, hex. flange M5xO.Sx16
(5)
Screw, hex. flange M5x0.8x16
Screw, hex. flange M6x1.0x16
(6)
Plate, bacidng- # 2 side
Plate, baddng - # 1 side
Baffle,cytinderbarrel-# 2 side
Baffle, valley- #2 side
Baffle, cylinderbarrel-# 1 side
Baffle, valley- #1 side
Screw, hex.flange M5x0.8xl0
(2)
Baffle, blowerhousing
Screw, hex.flange M5x0.8xl0
(2)
Cover,control
Screw,phillipshd. 11-16x3/4"(2)
AIR INTAKE/FILTRATION
PART
NO. NO. DESCRIPTION
1 24-164-(36
2 M-0651055
3 24-041-01
4 24`041-14
5 24-094-13
6 24-041-13
7 24-109-05
8 24-083-05
9 24-083-03
10 230046
11 24-096-01
12 12-100-01
13 24`096-65
14 54-755-01
15 24-153-15
16 25-341-03
Manifold,Intake
Screw,hex.flange M6xl.0x55
(4)
Gasket,Intakemanifold(2)
Gasket,air cleaner base
Base, aircleaner
Gasket,fuelspilbackcup
Cup,fuel spitback
Pradeaner, element
Bement, airdeaner
Seal, breather
Cover,innerair cleaner
Wing Nut
Cover,air cleaner
Kit,knobwith seal
(Includes15 & 16)
O-Rieg
Knob,cover
59
TRACTOR - - MODEL NUMBER 917.273060
KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65551
STARTING SYSTEM I
,<
2 5
I
ENGINE CONTROLS
5
I
--$ 124
22_. 18 13
)IL PAN ILUBRICATION
0
._!
-t I-4_ .4
L' ./,
10/_ O"---..tl
,%
6O
TRACTOR -- MODEL NUMBER 917.273060
KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65551
STARTING SYSTEM
KEY PART
NO. NO.
1 M-0839070
2 24-096-O5
3 M-0839080
4 12-468-01
5 25-098-05
6 12-221-01
7 12-227-13
8 12-211-01
9 12-755-54
10 12-227-06
11 12-170-05
ENGINE CONTROLS
KEY PART
NO. NO.
1 SM-0642025
2 24-090-14
3 M-0641060
4 24-089-01
5 25-158-08
6 24-079-04
7 25-158-11
8 M-0547050
9 24-089-03
10 24-126-56
11 M-0645016
12 12-237-01
13 M-0545016
14 24-090-07
15 24-468-01
16 24-089-18
17 M-04460_0
18 24-090-13
19 M-0545020
20 24-O89-38
21 24-090-05
22 41-468-03
23 M-0403025
24 24-079-(_
OIL PAN/LUBRICATION
KEY PART
DESCRIPTION NO. NO.
Screw, hex. flange M8x1.25x70
Cover,pinion
Screw, hex. flange M8xl.25x80
Washer, plain 11/32"(3)
Starter, (Includes6-11)
Kit,brush
cap
Bolt, thru (2)
Kit, drive
Cap, drive end
Armature
DESCRIPTION
Screw, hex. flange M6x1.0x25
Lever, governor
Nut, hex. flange M6xl.0
Spring,linkage
Bushing,linkage retaining
Unkage, throttle
Bushing,throttle linkage
Nut, hex. lockM5xO.8
Spring,throttle
Bracket,control
Screw, hey. flange M6xl.0x16
(4)
Clamp, cable (2)
Screw, hex.flange M5x0.Sx16
(3)
Lever, throttle actuator
Washer, plain5.5 mm (3)
Spdng,governor
Nut, hex M4xO.7
Lever, throttle control
Screw, hex. flange M5xO.8_<20
sprig,vvom _ter
Lever, choke
Washer, spring 1/4"
Screw, hex. cap M4_0.7x25
Linkage,choke
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
M-0645025
M-06310(15
24-199-07
24-393-08
24-123-05
24-162-26
24-043-12
12-380-01
52-448-G2
12-144-02
24-153-08
X-75-32
24-136-01
52-05O-O2
52-0,32-08
24-086-17
24.086-16
X-75-10
Screw, he)(.flange M6X1.0x25
(2)
Washer, plain 6 mm (2)
Pan, oilassembly
(Includes12, &4-10)
Oil pump assembly(Includes5)
Tube, oilpickup
Screen, oil
Kit,govemor gear w_oin
(Includes8)
Pin, governorregulalJng
Tab, ioddng
Shaft, governorgear
O-Ring
Plug, hex. ctsk.3/8"
Nipple, oil filter
Filter,oil
Seal, oil (PTO end)
Screw, hex.flange M8xl.25x45
Screw,hex.flange M8x1.25x45
(9)
Plug, sq. hd.solid3/8" N.RT.F.
61
TRACTOR -- MODEL NUMBER 917.273060
KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65551
CRANKSHAFT I
2--_ --1
EXHAUST I
m
/2
FUEL SYSTEM I
\
/
1
14
62
TRACTOR --MODEL NUMBER 917.273060
KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65551
CRANKSHAFT
KEY PART
NO. NO.
I 24-O14-72
2 52-139-(_
EXHAUST
KEY PART
NO. NO.
1 24-041-02
2 25-072-04
24-522-16
24-782-05
24-755-03
FUEL SYSTEM
KEY PART
DESCRIPTION NO. NO.
Crankshaft(Includes2) 1 24-853-25
Plug, cup 2 24-041-15
3
DESCRIPTION 4 24-041-14
5 M-0629095
Gasket, exhaust (2) 6 M-0641060
Stud, M8x1.25x33 (4) 7 47-154-01
8 24-3.53-03
9 X'426-9
10 24-086-12
11 24-393-04
Short Block 12 24-100-01
Miniblock 13 25-353-03
Gasket Set 14 24-0,50-02
NOT ILLUSTRATED
24-757-18
24-757-19
24-757-20
24-757-22
DESCRIPTION
I_, carburetorw/gaskets
(Includes2-4)
Gasket, carburetor
Carburetorassembly
(For informationorCynot
availableespamtely)
(Includes24 757 18, 24-053-25,
24-757-19, 24-757-20, 24-757-
22)
Gasket,air desner base
Stud,M6x1.0x95 (2)
Nut, hey,.flange M6xl.0 (2)
Clip, cable
Une, fuel 10-5/8" (2)
Clamp, hose (6)
Screw,hex. cap. M6x1.7x18 (2)
Pump,fuel -pulse
Nut, plastic(2)
Une, fuel 13-1/2"
Fi_er,fuel
I_ overhaulwlgaskets
chokerepairw/gaskets
Kit,gasket
solenoidreplacementw/gas-
kets
63
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
SIGHTING
GUIDE
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
o_
I
Operate your Tractor up and down the face of slopes (not I
greater than 15°), never across the face. Make turns gradu- I
ally to prevent tipping or loss of control. Exercise extreme
caution when changing direction on slopes.
65
66
67
Forthe repairor replacementpartsyou need
delivereddirectlyto yourhome
Call71am - 7 pm, 7 days a week
1-800-366-PART
(1-800-366-7278)
Para ordenar piezas con entrega a
domicilio - 1-800-659-7084
For in-house major brand repair service
Call 24 hours a day, 7 days a week
1-800-4-REPAIR .
(1-800-473-7274)
Pare pedir servicio de reparaci6n a
domicilio - 1-800-676-5811
For the location of a Sears Parts and
Repair Center in your area
Call 24 hours a day, 7 days a week
1-800-488-1222
For information on purchasing a Sears
Maintenance Agreement or to inquire
about an existing Agreement
Call 9 am - 5 pm, Monday-Saturday
1-800-827-6655
When requesting service or ordering
parts, always provide the following
information:
• Product Type * Part Number
•Model Number °Part Description
.mmmmmm
mmmmmm
SEARS
Amer_.a's Repair Specialists
167168 -10.19.98 RD Printed in U.S.A.