Craftsman Front Tractor Scoop Owners Manual
2015-03-28
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Operator's Manual STOP FRONT SCOOP TRACTOR ATTACHMENT Model No. 486.248475 DO NOT RETURN TO STORE For Missing Parts or Assembly Questions Call 1-866-576-8388 CAUTION: Before using this product, read this manual and follow all Safety Rules and Operating Instructions. Want more information or assembly tips? Scan with free ShowUHow Mobile App available at iTunes Store or Google Play. • • • • • Safety Assembly Operation Maintenance Parts Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A. www.sears.com/craftsman PRINTED IN U.S.A. FORM NO. 42620 (12/30/13) TABLE OF CONTENTS WARRANTY..................................................................... 2 SAFETY RULES............................................................... 3 FULL SIZE HARDWARE CHART..................................... 4 CARTON CONTENTS...................................................... 6 ASSEMBLY....................................................................... 7 OPERATION................................................................... 17 MAINTENANCE............................................................. 18 TROUBLESHOOTING.................................................... 19 REPAIR PARTS ILLUSTRATION................................... 20 REPAIR PARTS LIST..................................................... 21 SLOPE GUIDE............................................................... 23 PARTS ORDERING/SERVICE..........................Back Page WARRANTY ONE YEAR FULL WARRANTY When operated and maintained according to the instructions supplied with it, if this Front Scoop Tractor Attachment fails due to a defect in material or workmanship within one year from the date of purchase, call 1-888-331-4569 to arrange for free repair (or replacement if repair proves impossible). If this product is used for commercial or rental purposes, this warranty applies for only 90 days from the date of purchase. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Sears, Roebuck and Co., D817WA, Hoffman Estates, IL 60179 The model number and serial number will be found on a decal attached to the bucket. You should record both the serial number and the date of purchase and keep in a safe place for future reference. 2 MODEL NUMBER: 486.248475 SERIAL NUMBER: __________________ DATE OF PURCHASE: __________________ SAFETY RULES Any power equipment can cause injury if operated improperly or if the user does not understand how to operate the equipment. Exercise caution at all times when using power equipment. • Read this operator's manual before attempting to • • • • • • • Never ram the scoop into material at high speed. • Vehicle braking and stability may be affected with assemble or operate the scoop attachment. Read the vehicle owner's manual and know how to operate your vehicle before using the scoop attachment. Never carry passengers in the scoop bucket. It has not been designed to carry passengers. Never allow children to operate the vehicle or the scoop attachment. Do not allow adults to operate the vehicle or scoop attachment without proper instructions. Always begin with the transmission in first (low) and gradually increase speed as conditions permit. Drive the tractor at reduced speed over rough terrain and hillsides or near creeks and ditches to prevent tipping over and loss of control. Do not drive too close to a creek or ditch. • • the attachment of this scoop. Do not fill the scoop to maximum weight capacity without checking the capability of the vehicle to safely drive and stop with the scoop attached. Before operating vehicle on any grade (hill) refer to the safety rules in the vehicle owner's manual concerning safe operation on slopes. Refer also to the slope guide on page 23 of this manual. Stay off steep slopes! Follow maintenance and lubrication instructions as outlined in this manual. Look for this symbol to point out important safety precautions. It means — Attention!! Become alert!! Your safety is involved. ACCESSORIES AND ATTACHMENTS These and other accessories are recommended for use with your unit. Call 1-888-331-4569 to find out if they are available. If available, they may be purchased at most Craftsman outlets or by calling 1-888-331-4569. WHEEL WEIGHT TIRE CHAINS 3 FULL SIZE HARDWARE CHART B A S M E D C K J I H G F L T N U EE DD V O W FF GG HH X P Q Y JJ II R BB KK CC Z AA 4 LL PARTS NOT SHOWN FULL SIZE OO NN MM RR QQ PP SS PARTS BAG CONTENTS Not all parts will be needed for fit-up to any one tractor. Discard unneeded parts after assembly is finished. ref part no. qty description A 710-0367 2 Hex Bolt, 5/8" x 1-1/2" B R74780828 2 Hex Bolt 1/2" x 1-3/4" C 710-0865 3 Hex Bolt, 1/2" x 1" D 43087 2 Hex Bolt, 3/8" x 1-1/4" E 43001 6 Hex Bolt, 3/8" x 1" F 43063 4 Hex Bolt, 5/16" x 1" G 43084 5 Hex Bolt, 5/16" x 1-3/4" H 47025 1 Hex Bolt, 5/16" x 3-1/2" I 1509-69 3 Hex Bolt, 1/4" x 1-3/4" J 43350 8 Bolt, Carriage 3/8"x 1" K 44326 2 Carriage Bolt, 5/16" x 1" L 43346 1 Truss-Head Bolt #10-32 x 5/8" M 712-0261 2 Nylock Nut, 5/8" N 43262 1 Hex Lock Nut, 1/2" O 712-3083 2 Nylock Nut, 1/2" P 48115 2 Nylock Jam Nut, 1/2" Q 43015 2 Hex Nut, 3/8" R HA21362 10 Nylock Nut, 3/8" S 47810 11 Nylock Nut, 5/16" T 43064 2 Nut, Hex 5/16" U 47189 3 Nylock Nut, 1/4" V 43178 1 Nut, Hex 1/4" W 47171 1 Nylock Nut, #10-32 ref part no. qty description X 23658 2 Spacer, 5/8" Long Y 24817 4 Spacer, 1/2" Z 43343 4 Hairpin Cotter, Long AA 43055 4 Hairpin Cotter, Short BB 43010 6 Cotter Pin, 1/8" x 1-1/4" CC 43093 2 Cotter Pin, 1/8" x 1-1/2" DD 43003 6 Lock Washer, 3/8" EE 43081 8 Washer, 5/16" FF 43070 8 Washer, 3/8" (Small) GG R19171616 3 Washer, 1/2" (Small) HH 736-0247 2 Washer, 3/8" (Large) II R19212016 6 Washer, 5/8" JJ R19172410 8 Washer, 1/2" (Large) KK 43009 2 Washer, 3/4" LL 43601 2 Washer, 1" MM 44062 2 Clevis Pin, 1/2" x 1" NN 711-0309 2 Clevis Pin, 5/8" x 1-1/4" OO 48905 1 Compression Spring, Short PP 732-0306 1 Compression Spring, Long QQ 726-0178 6 Cable Tie RR 26481 2 Tilt Stop Bracket SS HA23761 1 Hose Clip 5 CARTON CONTENTS 1 2 5 4 3 11 8 6 10 13 9 7 12 19 18 14 16 15 17 ref 1 2 3 4 5 6 7 8 9 10 part no. qty description 64962 1 Bucket Assembly 25335 1 Pin Stop Bracket 64963 1 Lift Frame Assembly ----1 Lift Bracket Assembly 66258 1 Tilt Anchor Assembly 25562 1 Right (Long) Side Plate 25563 1 Left (Long) Side Plate 63568 1 Right (Short) Side Plate 63569 1 Left (Short) Side Plate 25722 1 Frame Brace ref 11 12 13 14 15 16 17 18 19 6 part no. qty description 49273 1 Dump Control Rod ----2 Lift Strap Assembly ----1 Tilt Bracket Assembly 49271 1 Dump Handle Tube 49264 1 Lift Handle Tube 49268 1 Dump Control Pin 64968 1 Dump Pivot Bracket ----1 Dump Handle Tube Extension ----1 Lift Handle Tube Extension ASSEMBLY TOOLS REQUIRED FOR ASSEMBLY (1) (2) (2) (2) (2) (2) (1) Standard Screwdriver 15/16" Wrenches (one should be box-end) 3/4" Wrenches 9/16" Wrenches 1/2" Wrenches 7/16" Wrenches 3/8" Wrench 5/16" WASHERS (EE) 5/16" x 1" HEX BOLT (F) PIN STOP BRACKET BUCKET ASSEMBLY ADDITIONAL ITEMS NEEDED Ruler or Tape Measure Grease Remove parts from carton 5/16" NYLOCK NUT (T) • Remove the hardware pack and all loose parts from the carton. • Lay cardboard on floor to help prevent scratching of painted parts. 3/8" NYLOCK NUT (R) • Lay out and identify all the parts and hardware as shown on pages 4 through 6. 3/8" x 1-1/4" HEX BOLT (D) 3/8" HEX NUT (Q) Figure 1 STEP 3: INSTALL LIFT FRAME ASSEMBLY (SEE FIGURE 2) • Apply grease to the mounting surface of the bucket assembly and the inside of the lift frame arms. ASSEMBLE SCOOP STEP 1: INSTALL TWO BOLTS (SEE FIGURE 1) Assemble two 3/8" x 1-1/4" hex bolts (D) and 3/8" hex • nuts (Q), threading the nut all the way onto the bolt until it is tight against the head of the bolt. • Assemble the lift frame assembly to the bucket assembly using two 5/8" x 1-1/2" hex bolts (A) and 5/8" nylock nuts (M). Tighten, then loosen the nuts 1/4 turn, or until the lift frame pivots freely. 5/8" x 1-1/2" HEX BOLT (A) • Install a nut/bolt assembly into the bucket assembly and fasten using a 3/8" nylock nut (R). Tighten. Repeat for the other side. APPLY GREASE LIFT FRAME ASSEMBLY APPLY GREASE STEP 2: INSTALL PIN STOP BRACKET (SEE FIGURE 1) • Install the pin stop bracket to the top of the bucket assembly using four 5/16" x 1" hex bolts (F), eight 5/16" washers (EE) and four 5/16" nylock nuts (T). Leave the bolts loose enough that the position of the pin stop bracket can be adjusted later. 5/8" NYLOCK NUTS (M) 7 Figure 2 5/8" x 1-1/2" HEX BOLT (A) APPLY GREASE STEP 4: INSTALL LIFT BRACKET ASSEMBLY (SEE FIGURE 3) • Assemble the lift bracket assembly to the lift frame assembly using two 5/8" washers (II) and 1/8" x 1-1/4" cotter pins (BB). STEP 6: INSTALL LIFT STRAP ASSEMBLIES (SEE FIGURE 5) • Loosen the bolts and nuts on the lift strap assemblies 1/4 turn or until the straps will slide back and forth. You will retighten them later in step 26. • Turn the lift strap assemblies as shown. Install each lift strap assembly to an arm of the lift bracket assembly and then secure with a small 1/2" washer (GG) and a short hairpin cotter (AA). 5/8" WASHER (II) LIFT BRACKET ASSEMBLY 1/8" x 1-1/4" COTTER PIN (BB) • Position the lower end of each lift strap assembly to the outside of the lift frame. Fasten to the upper front holes in the lift frame using a clevis pin (MM), 1/2" long spacer (Y) and short hairpin cotter (AA) for each assembly. NOTE: The lift strap assemblies may be installed in the rear mounting holes of the lift frame to increase the lift height, but this will also increase the lifting effort. The front holes give a lift height of about 6-1/2" and require 28 lbs. of force to lift a 150 lb load. The rear holes will give a lift height of about 8-1/2" and require 35 lbs. of force. LIFT FRAME ASSEMBLY Figure 3 SHORT HAIRPIN COTTER (AA) ARM STEP 5: INSTALL TILT ANCHOR ASSEMBLY (SEE FIGURE 4) • Assemble the tilt anchor assembly to the lift bracket assembly using two 1/2" x 1" hex bolts (C) and 1/2" nylock jam nuts (P). Tighten. 1/2" WASHER (SMALL) (GG) 1/2" NYLOCK JAM NUTS (P) ARM TILT ANCHOR ASSEMBLY LIFT STRAP ASSEMBLY SHORT HAIRPIN COTTER (AA) 1/2" x 1" HEX BOLT (C) 1/2" SPACER (Y) UPPER FRONT MOUNTING HOLE LIFT BRACKET ASSEMBLY Figure 4 FIGURE 5 1/2" x 1" HEX BOLT (C) 8 CLEVIS PIN (MM) Bucket removed for clarity STEP 8: INSTALL STOP BRACKET BOLT (SEE FIGURE 7A) For lift straps installed in front holes • Install the long compression spring (PP) and then the two 5/8" spacers (X) onto the 5/16" x 3-1/2" hex bolt (H). Insert the bolt into the stop bracket and install two 5/16" hex nuts (T) onto the bolt. Adjust nuts later in step 29. STEP 7: INSTALL EXTENSION SPRING (SEE FIGURE 6) • Lightly apply grease to the end of the arm on the tilt anchor assembly and install the tilt bracket assembly to the arm using a 1/2" x 1" hex bolt (C) and 1/2" hex lock nut (N). Tighten then loosen the nut 1/4 turn, or until the tilt bracket assembly pivots freely. • Install a 1/4" x 1-3/4" hex bolt (I) through the end of the extension spring on the tilt bracket assembly and then install a 1/4" hex nut (V) onto the bolt. Next, insert the end of the bolt into the hole in the arm of the tilt anchor assembly and install a 1/4" nylock nut (U) onto the bolt. Tighten the nuts to secure the bolt to the arm. 5/16" HEX NUTS (T) 5/8" SPACERS (X) LONG COMPRESSION SPRING (PP) 5/16" x 3-1/2" HEX BOLT (H) STOP BRACKET 1/4" NYLOCK NUT (U) 1/4" HEX NUT (V) 1/4" x 1-3/4" HEX BOLT (I) EXTENSION SPRING Figure 7A (SEE FIGURE 7B) For lift straps installed in rear holes • Install the long compression spring (PP) and then a 5/8" spacer (X) onto the 5/16" x 3-1/2" hex bolt (H). Insert the bolt into the stop bracket and install a 5/8" spacer (X) and two 5/16" hex nuts (T) onto the bolt. Adjust nuts later in step 29. ARM 1/2" HEX LOCK NUT (O) 1/2" x 1" HEX BOLT (C) 5/16" HEX NUTS (T) Figure 6 5/8" SPACERS (X) LONG COMPRESSION SPRING (PP) STOP BRACKET Figure 7B 9 5/16" x 3-1/2" HEX BOLT (H) STEP 11: INSTALL TILT STOP BRACKETS (SEE FIGURE 10) • Install a tilt stop bracket (RR) to each side of the bucket using a 3/8" x 1" carriage bolt (J), a small 3/8" washer (FF) and 3/8" nylock nut (R). Do not tighten the nuts until step 28. STEP 9: INSTALL DUMP PIVOT BRACKET (SEE FIGURE 8) • Install a 1/8" x 1-1/2" cotter pin (CC) to the inside hole in the shaft shown in figure 8, and then install a 1" washer (LL) onto the shaft. Apply grease to the end of the shaft and install the dump pivot bracket assembly onto the shaft. Install a 1" washer (LL) onto the shaft and secure it using a 1/8" x 1-1/2" cotter pin (CC). TILT STOP BRACKET (RR) 1/8" x 1-1/2" COTTER PIN (CC) 1" WASHERS (LL) 1/8" x 1-1/2" COTTER PIN (CC) APPLY GREASE 3/8" NYLOCK NUT (R) 3/8" WASHER (FF) DUMP PIVOT BRACKET 3/8" x 1" CARRIAGE BOLT (J) Figure 10 Figure 8 STEP 10: INSTALL DUMP CONTROL ROD (SEE FIGURE 9) • Install a 1/8" x 1-1/4" cotter pin (BB) into the inside hole in each end of the dump control rod. Spread the ends of the cotter pins and wrap around the rod. Install a 5/8" washer (II) onto each end of the control rod. STEP 12: INSTALL LIFT HANDLE TUBE (SEE FIGURE 11) • Install the lift handle tube into the index bracket using two 5/16" x 1-3/4" hex bolts (G) and 5/16" nylock nuts (S). • Install the dump control rod to the dump pivot bracket and bucket. Fasten using two 5/8" washers (II) and 1/8" x 1-1/4" cotter pins (BB). Spread the ends of the cotter pins and wrap around the rod. LIFT HANDLE TUBE 5/16" NYLOCK NUTS (S) 1/8" x 1-1/4" COTTER PIN (BB) 5/8" WASHERS (II) INDEX BRACKET 1/8" x 1-1/4" COTTER PINS (BB) 1/8" x 1-1/4" COTTER PIN (BB) 5/8" WASHERS (II) Figure 9 5/16" x 1-3/4" HEX BOLT (G) DUMP CONTROL ROD Figure 11 10 STEP 15: INSTALL DUMP HANDLE TUBE (SEE FIGURE 14) DUMP • Install the dumpHANDLE handle tube to the dump pivot bracket assembly usingTUBE three 5/16" x 1-3/4" hex bolts (G) and 5/16" nylock nuts (S). STEP 13: INSTALL LIFT HANDLE TUBE EXTENSION (SEE FIGURE 12) • Install the lift handle tube extension on the lift handle tube using a 1/4" x 1-3/4" hex bolt (I) and 1/4" nylock nut (U). LIFT HANDLE TUBE EXTENSION 1/4" x 1-3/4" HEX BOLT (I) LIFT HANDLE TUBE DUMP PIVOT BRACKET 5/16" NYLOCK NUT (S) 1/4" NYLOCK NUT (U) 5/16" NYLOCK NUTS (S) Figure 12 STEP 14: INSTALL LIFT CABLE (SEE FIGURE 13) • Connect the hooked end of the lift cable into the index rod, and install the threaded cable adjuster into the notch in the top of the index bracket, placing a nut on each side of the notch. 5/16" x 1-3/4" HEX BOLTS (G) Figure 14 • Adjust the cable adjustment nuts so that when the lift trigger is squeezed, the bottom of the index rod raises enough to release from the latched position. The index rod should also lower far enough to lock in the latched position when the trigger is released. STEP 16: INSTALL DUMP HANDLE TUBE EXTENSION (SEE FIGURE 15) • Install the dump handle tube extension on the dump handle tube using a 1/4" x 1-3/4" hex bolt (I) and 1/4" nylock nut (U). • Attach the lift cable to the lift handle using three cable ties (QQ). • Attach the dump cable to the dump handle tube using three cable ties (QQ). LIFT TRIGGER DUMP HANDLE TUBE EXTENSION 1/4" x 1-3/4" HEX BOLT (I) LIFT CABLE CABLE ADJUSTMENT NUTS USE THIS HOLE HOOK 1/4" NYLOCK NUT (U) INDEX ROD Figure 13 DUMP CABLE DUMP HANDLE TUBE 11 Figure 15 STEP 18: INSTALL HOSE CLIP AND SPACER (SEE FIGURE 17) • Secure the dump cable to the back of the bucket using a hose clip (SS), a #10 x 5/8" truss-head bolt (L) and a #10-32 nylock nut (W). STEP 17: INSTALL DUMP CONTROL PIN (SEE FIGURE 16) • Install a small 1/2" washer (GG) and then the short compression spring (OO) onto the dump control pin. Install the dump control pin into the pin stop bracket. Make sure the flat side of the pin faces to the front when finished. • Connect the hooked end of the dump cable into the hole in the dump control pin. Install the threaded cable adjuster down into the notch in the pin stop bracket, placing a nut on each side of the notch. Adjust and tighten the adjuster nuts so that the tapered end of the dump control pin extends 3/4" through the side of the pin stop bracket. #10-32 NYLOCK NUT (W) DUMP CONTROL PIN 3/4" HOSE CLIP (SS) PIN STOP BRACKET #10 x 5/8" TRUSS HEAD BOLT (L) Figure 17 DUMP CONTROL PIN SMALL 1/2" WASHER (GG) SPRING (OO) INSTALL front scoop on tractor HOOK CABLE ADJUSTER STEP 19: IDENTIFY YOUR TRACTOR TYPE (SEE FIGURE 18) • Look underneath the front axle of your tractor. If there is a single mower deck suspension bracket located under the middle of the front axle, continue on to step 20. If your tractor does not have a mower deck suspension bracket underneath the middle of the front axle, skip to step 22 on page 14 or step 24 on page 14 for tractors with dual suspension brackets. PIN STOP BRACKET Figure 16 MOWER DECK SUSPENSION BRACKET FIGURE 18 12 LAWN TRACTORS AND GARDEN TRACTORS WITH SINGLE SUSPENSION BRACKETS STEP 21: INSTALL FRAME BRACE (SEE FIGURE 20) • Install the frame brace to the inside of the side plates using two 1/2" x 1-3/4" bolts (B), large 1/2" washers (JJ), 1/2" spacers (Y) and 1/2" nylock nuts (O). Install the brace in the bottom holes for Garden (GT) Tractors and the second from bottom holes for Lawn (LT) Tractors. Do not tighten yet. STEP 20: INSTALL SIDE PLATES (SEE FIGURE 19) • Remove any bolts present in the mounting holes on the left side of the tractor frame. Do not remove bolts from right side of frame until left side plate has been installed. • Tighten all nuts on side plates and frame brace. • Install the left (long) side plate on the tractor frame using three 3/8" x 1" carriage bolts (J), three 3/8" nylock nuts (R), one 5/16" x 1" carriage bolt (K), one 5/16" nylock nut (S) and three large 1/2" washers (JJ) if needed (see note). Do not tighten yet. Repeat for the right (long) side plate. • Skip to step 25 on page 15. 1/2" x 1-3/4" HEX BOLT (B) 1/2" LARGE WASHER (JJ) NOTE: If an engine mounting plate is present (shown with dotted lines) that prevents the side plate from resting flat against the tractor frame, place 1/2" washers (II) on the front two 3/8" bolts and on the rear 5/16" bolt to serve as shims between the side plate and the frame. (3) 3/8" x 1" CARRIAGE BOLTS (J) 5/16" x 1" CARRIAGE BOLT (K) ENGINE MOUNTING PLATE 1/2" SPACER (Y) 5/16" NYLOCK NUT (S) 1/2" NYLOCK NUT (O) FRAME BRACE Figure 20 (3) 1/2" LARGE WASHERS (JJ) (SEE NOTE) LEFT (LONG) SIDE PLATE (3) 3/8" NYLOCK NUTS (R) Figure 19 13 HOLE FOR LT HOLE FOR GT LAWN TRACTORS WITH DUAL SUSPENSION BRACKETS GARDEN TRACTORS WITH DUAL SUSPENSION BRACKETS STEP 22: INSTALL SIDE PLATES (SEE FIGURE 21) • Remove any bolts present in the mounting holes on the left side of the tractor frame. Do not remove bolts from right side of frame until done with left side plate. STEP 24: INSTALL SIDE PLATES (SEE FIGURE 23) • Remove any bolts present in the mounting holes on the left side of the tractor frame. Do not remove bolts from right side of frame until left side plate has been installed. • Fasten the left (long) side plate to the tractor frame using three 3/8" x 1" hex bolts (E), 3/8" small washers (FF), and 3/8" lock washers (DD). If there is a bracket like the one shown with dotted lines, use a 3/8" large washer (HH) as a shim on the rear bolt. Do not tighten yet. Repeat for the right (long) side plate. • Install the left (short) side plate with the pin to the outside using two 3/8" x 1" hex bolts (E) and 3/8" lock washers (DD). Tighten only until bolts are snug and lock washers are flattened. Repeat for the right side plate. 3/8" LARGE WASHER (HH) (if needed) • Install a 3/4" washer (KK) and a long hairpin cotter (Z) to the pin in each side plate. Remove them while mounting the scoop. LEFT (LONG) SIDE PLATE LEFT (GT) SIDE PLATE (3) 3/8" x 1" (3) 3/8" SMALL HEX BOLTS (E) WASHERS (FF) (3) 3/8" LOCK WASHERS (DD) Figure 21 (2) 3/8" LOCK WASHERS (DD) STEP 23: INSTALL FRAME BRACE (SEE FIGURE 22) • Install the frame brace between the side plates using two 1/2" x 1-3/4" bolts (B), large 1/2" large washers (JJ), 1/2" spacers (Y) and 1/2" nylock nuts (O). Use the second hole from the bottom in the plates. Tighten. LONG HAIRPIN COTTER (Z) Figure 23 • Tighten 3/8" x 1" hex bolts (E) in side plates only until they are snug and the lock washers are flattened. • Skip to step 25 on page 15. 1/2" x 1-3/4" HEX BOLT (B) 1/2" SPACER (Y) 1/2" LARGE WASHER (JJ) 1/2" NYLOCK NUT (O) 38/" x 1" HEX BOLTS FRAME BRACE Figure 22 14 3/4" WASHER (KK) (2) 3/8" x 1" HEX BOLTS (E) INSTRUCTIONS FOR all tractors STEP 26: ADJUST TILT AND PIN STOP BRACKETS (SEE FIGURE 25) • Lower the scoop assembly onto a smooth level surface. For normal use, let the bottom of the bucket rest flat on the ground. For more aggressive scraping action, place 1/4" shims under the rear of the bucket at each end. STEP 25: MOUNT SCOOP TO TRACTOR (SEE FIGURE 24) • Align the scoop with the side plates on the front of the tractor. Lift the rear of the scoop and slide the notches in the scoop frame onto the bolts or pins in the tractor side plates. Stand on the left side of the tractor and push down on the scoop dump handle until the holes in the scoop frame and the holes in the side plates are aligned. Install two clevis pins (NN) through the holes and secure with two hairpin cotters (Z). • Make sure the two smaller bolts in the tilt bracket and the four bolts in the pin stop bracket are slightly loosened. • Swing the tilt bracket forward and position the pin stop bracket so the end of the dump control pin inserts into the hole in the tilt bracket. • Adjust the pin stop bracket so that it is flush and square with the front of the bucket. Leave a small gap between the side of the pin stop bracket and the tilt bracket. The taper on the end of the dump control pin should now extend all the way through the tilt bracket. Tighten the bolts and nuts in the pin stop bracket DUMP HANDLE • Tighten the two bolts and nuts in the tilt bracket. BOLT OR PIN LONG HAIRPIN COTTER (Z) DUMP CONTROL PIN CLEVIS PIN (NN) 5/8" x 1-1/4" SCOOP ASSEMBLY Figure 24 SMALLER BOLTS TILT BRACKET PIN STOP BRACKET Figure 25 15 STEP 27: ADJUST LIFT STRAPS (SEE FIGURE 26) • Make sure the nuts and bolts in the lift straps are loose enough to turn by hand. Stand beside the right side of the scoop and hold the lift handle as far forward as it will go until you tighten one of the nuts in the lift straps. Let go of the lift handle and tighten the other three nuts in the lift straps. STEP 29: ADJUST STOP BOLT (SEE FIGURE 28) • Keep the scoop locked in the TRANSPORT position. Adjust the nuts on the stop bolt in or out until the dump control pin is centered in the slot of the tilt bracket when the tilt bracket is pulled back against the stop bolt. Securely tighten the two nuts together. NOTE: If the lift strap assemblies are moved to the rear mounting holes, one of the spacers on the stop bolt will need to be moved to the back side of the bolt stop bracket. Refer to step 8 on page 9. LIFT HANDLE STOP BOLT TIGHTEN BOLT DUMP CONTROL PIN TILT BRACKET TIGHTEN NUTS LIFT STRAP ASSEMBLIES Figure 28 Figure 26 STEP 30: CHECK DUMPING OPERATION • With the scoop in the transport position, squeeze the dump trigger and push down on the dump handle to dump the bucket. Release the dump trigger and lift up on the handle to lock the bucket in the upright position. If the dump control pin does not lock into the tilt bracket, loosen the bolts tightened in steps 26, 27 and 28 and then repeat steps 26, 27 28 and 29. STEP 28: ADJUST TILT STOP BRACKETS (SEE FIGURE 27) • Raise the scoop until it locks in the TRANSPORT position. Push the tilt stop brackets (RR) on each side of the bucket down against the lift frame arms, and tighten the nuts. NOTE: Readjust the tilt stop brackets if you move the lift strap assemblies from the front to rear holes or from the rear to front holes. Refer to step 6 on page 8. TILT STOP BRACKET (RR) LIFT FRAME ARM Figure 27 16 OPERATION KNOW YOUR Front end scoop • Always test to make sure your vehicle has adequate power and braking capabilities whenever hauling a substantial amount of weight in your front end scoop. Use extra caution when operating on slopes. Read this owner's manual and safety rules before operating your front end scoop. Compare the illustration below with your front end scoop to familiarize yourself with the various controls and their locations. • For best handling and traction, distribute the weight of the load evenly in the bucket. LIFT HANDLE LIFT TRIGGER LEVER CAUTION: Never ram the scoop into material at high speeds. DUMP HANDLE • Keep the lift handle locked in the raised position when tilting the scoop bucket forward to dump. • The lift handle must be locked in the raised position to allow the dump handle to lock the scoop bucket back in the upright position after dumping. DUMP TRIGGER LEVER • Do not scrape or push material with the scoop bucket while it is tilted forward. • Add wheel weights for improved traction when using the scoop. • To dump material from the bucket, squeeze the dump trigger and push the dump tube handle down. Release the trigger before returning the bucket to the upright position. DUMP TRIGGER LEVER Press to release the dump pin. DUMP HANDLE Press down to dump the bucket. LIFT TRIGGER LEVER Press to release the index pin. LIFT HANDLE Press down to lift the bucket assembly. • To lower the bucket, squeeze the lift trigger and then lift up on the lift handle. If the trigger is hard to depress, you may need to push down on the lift handle while squeezing, and then lift up. Release the trigger before retuning the bucket to the raised position. HOW TO USE YOUR SCOOP DO NOT EXCEED 200 LB. CAPACITY OF BUCKET One cubic foot of dirt weighs approximately 80 lbs. One cubic foot of dry sand or gravel weighs approximately 100 lbs. • Do not exceed mowing speed (3 mph) when the front end scoop is attached to the tractor. CAUTION: Vehicle braking and stability may be affected with the addition of an accessory or an attachment. Be aware of changing conditions on slopes. CAUTION: To avoid possible injury, make sure that no one is near the bucket before dumping the bucket. CAUTION: Always lower the scoop bucket to the ground before leaving the tractor. • Refer to the vehicle owner's manual for instructions on safe operation on slopes. • Use the slope guide provided on page 23 of this manual to determine whether slope angle is too steep for safe operation. 17 MAINTENANCE CUSTOMER RESPONSIBILITIES • Read and follow the maintenance schedule and the maintenance procedures listed in this section. MAINTENANCE SCHEDULE Fill in dates as you complete regular service. e us se on ge ch ch u eas tora a s e e ea y s e for ter ver efor E Be Af B Check for loose fasteners X Cleaning Lubrication X Service Dates X check for loose fasteners Lubrication • Before each use make a thorough visual check of the front end scoop for any bolts and nuts which may have loosened. Retighten any loose bolts and nuts. • Lightly oil all pivot points on the scoop lift mechanism. • Lightly oil the surface on the scoop bucket where the attachment lift frame pivots. • Apply a good grade of spray lubricant to the trigger assemblies on the lift handle and dump handle. Cleaning • After each use, clean off any dirt and debris from the scoop bucket lift frame. • Before storing at the end of each season, rinse off the scoop bucket and scoop lift frame. Allow to dry thoroughly. Paint any exposed metal surfaces to protect from rust. • Store in a clean, dry area. 18 TROUBLESHOOTING PROBLEM Scoop won't lock into raised/transport position. Scoop bucket won't lock into level position after dumping. CAUSE CORRECTION 1. Index rod is jamming. 2. Frame is hitting tilt stop brackets. 1. Apply grease to the bottom slot in the lift bracket, where the index rod slides 2. Adjust the tilt stop brackets as instructed on page 16. 1. Dump control pin does not align with the tilt bracket. 1. Adjust the tilt bracket and lift straps as instructed on page 16. 2. Adjust the stop bolt as instructed on page 16. Lift handle trigger won't release scoop from the transport position. 1. Index rod is jamming. 2. Lift cable is not adjusted properly. 1. Apply grease to the bottom slot in the lift bracket, where the index rod slides. 2. Adjust cable nuts as instructed on page 11. Dump handle trigger won't release bucket to dump. 1. Dump control cable is not adjusted 1. Adjust parts as instructed in step 17 on page 12. properly. 2. Adjust parts as instructed in step 26 on 2. Pin stop bracket is not adjusted page 15. properly side to side. Bucket is becoming more difficult to tilt up or down. 1. Debris is lodged between bucket assembly and lift frame. 19 1. Remove all debris from between the bucket assembly and the lift frame. PARTS REPAIR PARTS FOR MODEL 486.248475 5 4 36 37 2 3 22 1 34 39 9 78 11 12 13 20 4 33 5 38 29 10 39 27 21 22 73 15 6 74 19 1 82 72 23 15 83 28 45 10 15 65 46 40 13 53 42 42 13 56 52 58 43 51 51 45 52 52 50 14 61 59 60 45 63 68 13 52 43 32 21 55 17 49 66 68 15 44 83 47 20 43 44 70 57 42 41 24 48 25 81 26 8 64 35 14 67 13 76 14 13 32 29 28 14 75 31 29 1 18 15 16 51 80 19 17 77 64 69 49 31 7 71 10 30 23 75 79 15 52 45 62 20 54 45 REPAIR PARTS FOR MODEL 486.248475 ref part no. qty description ref part no. qty description 1 1509-69 3 Hex Bolt, 1/4-20 x 1-3/4" (Grade 5) 43 43093 3 Cotter Pin, 1/8" x 1-1/2" 2 726-0178 6 Cable Tie 44 710-0865 3 Hex Bolt, 1/2-13 x 1" (Grade 5) 3 49265 1 Lift Handle Extension 45 R19212016 6 Flat Washer, 5/8" x 1-1/4" x 16 Ga. 4 49266 2 Oval Screw, 10-24 x 1-1/2" 46 25852 1 Tilt Bracket Extension Strap 5 47674 2 Plastic Plug, 1-1/4" O.D. Tube 47 25851 1 Tilt Bracket 6 47025 1 Hex Bolt, 5/16-18 x 3-1/2" (Gr. 5) 48 43062 1 Hex Bolt, 3/8-16 x 1-1/2" (Grade 5) 7 43009 2 Flat Washer, 3/4" 49 43350 8 Bolt, Carriage 3/8-16 x 1" (Grade 5) 8 23658 2 Spacer, .39" x .56" x .62" L 50 64963 1 Lift Frame Assembly 9 49912 1 Cable, Lift 51 43084 5 Hex Bolt, 5/16-18 x 1-3/4" (Grade 5) 10 47189 3 Nylock Nut, 1/4" 52 43010 6 Cotter Pin, 1/8" x 1-1/4" 11 47369 1 Roll Pin, 3/16" x 1-3/4" 53 64968 1 Dump Pivot Bracket 12 47368 1 Roll Pin, 5/16" x 1-3/4" 54 49273 1 Dump Control Rod 13 47810 14 Nylock Nut, 5/16-18 55 49268 1 Dump Control Pin 14 HA21362 14 Nylock Nut, 3/8-16 56 48905 1 Compression Spring 15 43070 14 Flat Washer, 3/8" 57 46055 1 Spring Pin, 1/8" x 1" 16 25350 4 Lift Strap 58 25335 1 Pin Stop Bracket 17 43063 7 Hex Bolt, 5/16-18 x 1" (Grade 5) 59 47171 1 Nylock Nut, #10-32 18 25343 1 Lift Bracket 60 HA23761 1 Hose Clamp 19 741-0192 2 Flange Bearing with Flats 61 43346 1 Truss-Head Bolt #10-32 x 5/8" 20 R19171616 4 Flat Washer, 1/2" x 1" (Small) 62 64962 1 Bucket Assembly 21 43055 4 Hairpin Cotter, 3/32" x 1.8" 63 43015 2 Hex Nut, 3/8-16 22 43001 10 Hex Bolt, 3/8-16 x 1" (Grade 5) 64 43087 3 Hex Bolt, 3/8-16 x 1-1/4" (Grade 5) 23 732-0306 2 Spring, Compression 65 47572 1 Nut, Hex 3/8-16 Lock Flanged 24 43262 1 Hex Lock Nut, 1/2-13 66 26481 2 Tilt Stop Bracket 25 66258 1 Tilt Anchor Assembly 67 25722 1 Frame Brace 26 48115 2 Nylock Jam Nut, 1/2-13 68 43081 8 Flat Washer, 5/16" 27 63675 1 Lift Arm Assembly 69 44326 2 Carriage Bolt, 5/16" x 1" (Grade 5) 28 25510 2 Mounting Bracket 70 710-0367 2 Hex Bolt, 5/8-11 x 1-1/2" (Grade 5) 29 43343 4 Hairpin Cotter, 3/32" x 2-5/16" 71 736-0247 2 Washer, .41" x 1.25" x .156" 30 R74780828 2 Hex Bolt 1/2-13 x 1-3/4" (Grade 5) 72 43000 1 Extension Spring 31 R19172410 8 Flat Washer, 1/2" x 1-1/2" (Large) 73 44062 2 Clevis Pin, 1/2" x 1" 32 24817 4 Spacer, 0.52" x 0.75" x 0.5" 74 142 1 Cotter Pin, 1/8" x 3/4" 33 712-3083 2 Nylock Nut, 1/2-13 75 R19131316 2 Flat Washer, 3/8" x 13/16" x 1/16" 34 43003 6 Lock Washer, 3/8" 76 63773 1 Index Bracket Assembly 35 712-0261 2 Nylock Nut, 5/8-11 77 48049 1 Index Rod 36 63568 1 Right (Short) Side Plate 78 49264 1 Lift Handle Tube 37 63569 1 Left (Short) Side Plate 79 25562 1 Right (Long) Side Plate 38 49270 1 Dump Handle Tube Extension 80 25563 1 Left (Long) Side Plate 39 711-0309 2 Clevis Pin, 5/8" x 1-1/4" 81 43064 2 Nut, Hex 5/16-18 40 49271 1 Dump Handle Tube 82 43178 1 Nut, Hex 1/4-20 41 40173 1 Dump Control Cable 83 42210 2 Nylock Jam Nut, 3/8-16 42 43601 3 Washer, 1.59" x 1.032" x 0.60" 42086 Owner's Manual * Purchase Common Hardware Locally 21 NOTES 22 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION OF TRACTOR WITH ATTACHMENT FOLD ALO N G D THIS IS OTTED LINE A 10 D E G REE S LOPE ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL 10 DEGREES MAX. WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not operate on slopes greater than 10 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes. Braking may be affected by tractor attachment. Reduce speed on slopes. 1. Fold this page along dotted line indicated above. 2. Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure. 3. Sight across the fold in the direction of hill slope you want to measure. 4. Compare the angle of the fold with the slope of the hill. 23 Product questions or problems? 1-888-331-4569 Customer Care Hot Line Get answers to questions, troubleshoot problems, order parts, or schedule repair service. Para respuestas a preguntas o problemas, y ordenar piezas o pedir servicio para la reparación de su equipo. To help us help you, register your product at www.craftsman.com/registration Para poderte ayudar mejor, registra tu producto en www.craftsman.com/registration Join the Craftsman Club today! Receive exclusive member benefits including special pricing and offers, project sharing, expert advice, and SHOP YOUR WAY REWARDS! Como miembro exclusivo, recibe diversos beneficios como ofertas, precios especiales, proyectos nuevos, consejos de expertos y nuestro programa de puntos SHOP YOUR WAY REWARDS! ® Registered Trademark / TM Trademark of KCD IP, LLC in the United States, or Sears Brands, LLC in other countries ® Marca Registrada / TM Marca de Fábrica de KCD IP, LLC en Estados Unidos, o Sears Brands, LLC in otros países
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