Craftsman Soft Top Vac Riding Mower Attachment Owners Manual

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Operator's Manual

Model No. 486.25012

®

PRINTED IN U.S.A. FORM NO. 42482 (05/09/12)

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

www.sears.com/craftsman

CAUTION:

Before using this product, read

this manual and follow all Safety

Rules and Operating Instructions.

• Safety

• Assembly

• Operation

• Maintenance

• Parts

STOP

DO NOT RETURN TO STORE

For Missing Parts or Assembly

Questions Call 1-866-576-8388

YARD VAC

IMPORTANT! The engine is shipped without oil. Oil must be added

before starting the engine. See Engine Maintenance on page 20 of

this manual for instructions.

2

TABLE OF CONTENTS

MODEL NUMBER: 486.25012

SERIAL NUMBER: __________________

DATE OF PURCHASE: __________________

The model number and serial numbers will be found on

a decal attached to the Yard Vac.

You should record both the serial number and the

date of purchase and keep in a safe place for future

reference.

WARRANTY

WARRANTY .................................................................... 2

SAFETY ........................................................................... 3

ACCESSORIES AND ATTACHMENTS ........................... 5

FULL SIZE HARDWARE CHART (CART) ....................... 6

FULL SIZE HARDWARE CHART (ADAPTER) ................ 7

CARTON CONTENTS ..................................................... 8

ASSEMBLY ...................................................................... 9

OPERATION .................................................................. 18

MAINTENANCE ............................................................ 20

STORAGE AND OPTIONAL USE ................................. 21

TROUBLESHOOTING ................................................... 21

REPAIR PARTS ........................................................ 22-26

PARTS ORDERING/SERVICE ...................... BACK PAGE

CRAFTSMAN FULL WARRANTY

FOR ONE YEAR from the date of purchase, this product is warranted against defects in material or workmanship. A

defective product will receive free in-home repair or replacement if repair is unavailable.

WARRANTY SERVICE

For warranty coverage details to obtain free repair or replacement, call 1-800-659-5917 or visit the web site: www.

craftsman.com

All of the above warranty coverage is void if this riding equipment is ever used while providing commercial services or if

rented to another person.

This warranty covers ONLY defects in material and workmanship. Warranty coverage does NOT include:

• Expendablepartsthatcanwearoutfromnormalusewithinthewarrantyperiod,includingbutnotlimitedtospark

plugs,aircleaners,belts,andoillters.

• Standardmaintenanceservicing,oilchanges,ortune-ups.

• Tirereplacementorrepaircausedbypuncturesfromoutsideobjects,suchasnails,thorns,stumps,orglass.

• Tireorwheelreplacementorrepairresultingfromnormalwear,accident,orimproperoperationormaintenance.

• Repairsnecessarybecauseofoperatorabuse,includingbutnotlimitedtodamagecausedimpactingobjectsthat

bendtheframe,axleassemblyorcrankshaft,orover-speedingtheengine.

• Repairsnecessarybecauseofoperatornegligence,includingbutnotlimitedto,electricalandmechanicaldamage

caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the product clear of

ammabledebris,orfailuretomaintaintheequipmentaccordingtotheinstructionscontainedintheoperator'smanual.

• Engine(fuelsystem)cleaningorrepairscausedbyfueldeterminedtobecontaminatedoroxidized(stale).Ingeneral,

fuel should be used within 30 days of its purchase date.

• Normaldeteriorationandwearoftheexteriornishes,orproductlabelreplacement.

Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveotherrightswhichvaryfromstatetostate.

Sears Brands Management Corporation, Hoffman Estates, IL 60179

3

SAFETY

Anypowerequipmentcancauseinjuryifoperatedimproperlyoriftheuserdoesnotunderstandhowtooperatethe

equipment.Exercisecautionatalltimeswhenusingpowerequipment.

• Read and follow all instructions in this manual before

attempting to assemble or operate this equipment. Failure

to comply with these instructions may result in personal

injury.Keepthismanualinasafeplaceforfuturereference

and for ordering replacement parts.

• Read this operating and service instruction manual

carefully. Be thoroughly familiar with the controls and proper

use of this power vacuum.

• Read the vehicle owners manual and vehicle safe operation

rules before using this equipment.

• Never allow children under 16 to operate this Vac System.

Children 16 years and older should only operate under

close parental supervision.

• DO NOT allow anyone to operate this equipment without

proper instructions.

• DO NOT allow passengers to ride on this equipment or the

towing vehicle.

• Keep the area of operation clear of others, particularly

small children and pets.

• Checkfuelbeforestartingengine.Donotllfueltank

indoors, while engine is running or while engine is hot. Wipe

off any spilled fuel before starting engine.

• Engineandmufergethot.Donottouch!Toavoidre

hazard,keepcleanofdebrisandotheraccumulations.

• Never store Vac System with fuel in tank. Allow engine to

cool before storing in any enclosure.

• Do not change engine governor settings.

• Do not operate engine if air cleaner or cover is removed

exceptforadjustment.Removalofthesepartscouldcreate

arehazard.

• Keep hands, feet, face, long hair and clothing out of inlet

and discharge area. There are ROTATING BLADES inside

these openings.

• Before cleaning, repairing or inspecting, make certain

all moving parts come to a complete stop. Disconnect

spark plug wire and keep wire away from plug to prevent

accidental starting. Keep throttle control lever in stop

position.

• If the Vac System should become blocked with debris

at any point, shut engine off and wait until the impeller

comes to a complete stop before attempting to remove

the obstruction. Disconnect spark plug wire to prevent

accidental starting.

• Ifthecuttingmechanismstrikesaforeignobject,orifyour

Yard Vac should start to vibrate abnormally, stop the engine

immediately, disconnect spark plug wire and move the wire

away from the spark plug. Allow the machine to stop and

take the following steps.

a. Inspect for damage.

b. Repair or replace any damaged parts.

c. Check for loose parts and tighten to assure

continued safe operation.

• Check all bolts for tightness at frequent intervals to help

insure safe operation.

• Check top cover frequently for wear. Replace if worn or

damaged.

• Never operate Yard Vac unless deck adapter, hose, hose

adapter(nozzle),dischargechute(elbow),andtopcover

are properly attached in their place.

• Do not remove top cover or attempt to empty contents of

cart while engine is running.

• Neverattempttochangehoseadapter(nozzle)ortoinstall

remote hose attachment when engine is running.

• Keep all shields and guards (e.g. discharge chute (elbow)

andhoseadapter(nozzle)inplaceandsecurelyattached.

• Always wear safety glasses or other suitable eye protection

when operating or maintaining this equipment.

• Donotstandbehindcartinexhaustdischargeareawhile

engine is running.

• Donotoperatethisequipmentwhileintoxicatedorwhile

taking drugs or medication that impairs the senses or

reactions.

• When using this equipment, start the vehicle transmission

inrst(low)gearandthengraduallyincreasespeedonlyas

conditions permit.

• Operate this equipment at reduced speed on rough terrain,

along creeks and ditches and on slopes to prevent tipping

or loss of control. Do not drive too close to a creek or ditch.

• Vehicle braking and stability are affected by the addition of

thisequipment.DonotlltheYardVactoitsfullcapacity

without checking the capability of the towing vehicle to

safely pull and stop with Yard Vac attached.

• Before operating on any grade (hill) refer to the safety rules

inthevehicleowner'smanualconcerningsafeoperationon

slopes. Also refer to the SLOPE GUIDE on page 27 of this

owner'smanual.Donotoperateonslopesinexcessof10

degrees.STAYOFFSTEEPSLOPES!

• Follow the maintenance instructions outlined in this manual.

Look for this symbol to point out important safety precautions. It means — Attention!! Become alert!! Your

safety is involved.

DANGER: This Vac System was built to be operated according to the rules for safe operation in this

manual. As with any type of power equipment, carelessness or error on the part of the operator can

resultinseriousinjury.Thisunitiscapableofamputatingngersandhandsandthrowingobjects.Failure

toobservethesafetyinstructionscouldresultinseriousinjuryordeath.

4

WARNING

TO AVOID SERIOUS INJURY

• Read Owner’s Manual and all safety labels on machine before starting and using machine.

• Do Not remove top cover or attempt to empty contents of cart while engine is running.

• DoNotstandbehindcartinexhaustdischargeareawhileengineisrunning.

• Keep hands, feet, face, long hair and clothing out of chipper inlet, vac inlet, and discharge

area. There are ROTATING BLADES inside these openings.

• Wearapprovedsafetyglassesandgloves.Avoidloosettingclothes.

• Keep the area of operation clear of all persons, particularly small children and pets.

• Keepallshieldsandguards(e.g.upperchipperchuteextension,dischargechute,nozzle

assembly) in place and securely attached.

• Check discharge boot frequently for wear. Replace if worn or damaged.

• Ifunitbecomescloggedorjammed,shutoffenginerightaway.DoNotattempttoclear 

clogorjamwithenginerunning.

• Muferandenginegethotandcancauseburns.DoNotTouch.Toavoidarehazard, 

keepleaves,grassandothercombustibledebrisoffhotmuferandengine.

• DoNotattempttoremoveorattachvacnozzleoroptionalHoseKitwithenginerunning.

• DoNotoperateunitunlessnozzleoroptionalHoseKitissecuredinplace.

• DoNotllgastankwhileengineisrunning.Allowenginetocoolatleast2minutesbefore

refueling.

HAZARDOUS ROTATING BLADES INSIDE. KEEP HANDS AWAY FROM ALL

OPENINGS. DO NOT REMOVE OR ATTACH HOSE, HOSE ADAPTER, ELBOW OR

OPTIONAL HOSE KIT WHEN ENGINE IS RUNNING!

DANGER

This unit is equipped with an internal combustion engine and should not be used on or near unimproved forest-covered, or

grass-coveredlandunlesstheengine’sexhaustsystemisequippedwithasparkarrestermeetingapplicablelocalorstate

laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other

statesmayhavesimilarlaws.Federallawsapplyonfederallands.Asparkarrestermuferisavailableatyournearest

engineauthorizedservicecenter.

WARNING

777-5863

MUFFLER AND

ADJACENT AREAS

MAY EXCEED 150 F

5

The Hand Wand Attachment, Model 486.24509

providesa12'x5"diameterhosetoclean

around shrubs, patios, window wells and other

areas not accessible to the tractor.

ACCESSORIES AND ATTACHMENTS

These accessories were available when the unit was purchased. They are also available at most Sears retail outlets and

service centers. Most Sears stores can order repair parts for you when you provide the model numbers of your tractor and

Yard Vac System.

6

FULL SIZE HARDWARE CHART (CART)

NOT SHOWN FULL SIZE

A B CDEG

R

S

N

L

M

J

T

P

H

F

O

QZ

X

Y

W

AA

K

U

V

I

REF.

NO.

PART NO. QTY. DESCRIPTION

A 47407 1 HexBolt,5/16-18x4"

B 43574 5 HexBolt,3/8-16x3"

C43351 1HexBolt,1/2-13x1-1/4"

D 1509-90 4 HexBolt,1/4-20x1-1/4"

E 43001 4 HexBolt,3/8-16x1"

F 43012 10 HexBolt,1/4-20x3/4"

G 47630 4 HexBolt,5/16-18x3/4"

Thread Forming

H 43182 8 HexBolt,5/16-18

I 44950 5 CarriageBolt,1/4-20x3/4"

J 43013 6 Lock Nut, 1/4-20

K 47598 11 Nut,HexFlange1/4-20

L 47189 4 Nylock Nut, 1/4-20

M 47810 9 Nylock Nut, 5/16-18

REF.

NO.

PART NO. QTY. DESCRIPTION

N HA21362 9 Nylock Nut, 3/8-16

O712-3083 1 Nylock Nut, 1/2-13

P1543-69 4Nylon Washer

Q 43088 2 Washer,1/4"Std.

RR19212016 4Washer,5/8"

S43352 1FlatWasher,7/16"

T 43010 2 Cotter Pin

U 43343 1 Hair Cotter Pin

V 41518 5 Tinnerman Nut, 1/4-20

W 712-0421 3 Wing Nut, 5/16-18

X HA20186 1 Spring

Y 23353 1 Hitch Pin

Z 25910 2 AxleClip

AA 48402 2 Plug, Plastic

7

FULL SIZE HARDWARE CHART (ADAPTER)

NOT SHOWN FULL SIZE

D

EFH

G

A B

I

J

KMN

L

C

REF.

NO.

PART NO. QTY. DESCRIPTION

A 1509-90 3 HexBolt,1/4-20x1-1/4"

B 43840 2 HexBolt,5/16-18x1-1/4"

C 43661 4 HexBolt,1/4-20x1"

D 43080 2 CarriageBolt,5/16"x3/4"

E 43088 9 Washer,1/4"Std.

F 47810 3 Nylock Nut, 5/16-18

G 47189 5 Nylock Nut, 1/4-20

REF.

NO.

PART NO. QTY. DESCRIPTION

H 43081 12 Washer,5/16"Std.

I1543-69 5Nylon Washer

J 44850 2 Tarp Strap

K 23826 1 Angle Bracket

L 44849 2 "S"Hook

M 23825 1 Mounting Strap

N 23827 1 Mounting Bracket

8

CARTON CONTENTS

12

8

6

14

19

15

21

16

24

27

25

18

26

28

17

11

23

7

3

10

45

12

13

9

20

22

REF.

NO.

PART NO. QTY. DESCRIPTION

1 48791 1 Cart Tray

2 40343 1 Cart Cover

3 41310 1 Engine

4 43791 1 Hose Adapter

5 65518 1 Rope,36"

6 25742 1 Front Tongue

7 65442 1 Rear Tongue

8 46420 1 Elboww/Deector

9 43793 2 Hose Clamp

10 48497 2 Wheel

11 24527 1 Wheel Support

12 41882 1 Hose

13 23540 1 Hitch Plate

14 25876 2 Brace

REF.

NO.

PART NO. QTY. DESCRIPTION

15 24497 1 Latch Stand Bracket

16 49873 2 Lower Support Rod

17 43790 1 TarpStrap,25"

18 49974 1 Hose Hanger Rod

19 24386 1 Latch Stand Plate

20 27144 1 Top Support Angle

21 43830 1 Deck Adapter

22 25875 2 Cart Bed Brace

23 26008 1 Axle

24 25874 1 Front Support Tube

25 25010 1 Latch Lock Lever

26 23475 1 Hitch Bracket

27 49872 1 Front Support Rod

28 23560 1 Adapter Bracket (Deck)

9

ASSEMBLY

• Assemble the rear tongue to the wheel support by

slidingtheaxlethroughtheholesinthetongueand

wheelsupportasshowningure3.

5/16" x 4"

HEX BOLT

SPRING

LATCH

LOCK

LEVER 5/16" NYLOCK NUT

WELDED PLATE HOLE FOR AXLE

FIGURE 3

FIGURE 1

A

B

This unit is shipped WITHOUT GASOLINE or OIL. After

assembly, see separate engine manual for proper fuel

and engine oil recommendations.

TOOLS REQUIRED FOR ASSEMBLY

(1) Screwdriver

(1) Pliers

(2) 7/16"Wrenches

(2) 1/2"Wrench

(2) 9/16"Wrenches

(2) 3/4"Wrenches(onlyifgure12onpage12isused)

REMOVAL OF PARTS FROM CARTONS

• Remove the hardware packs and all loose parts from

the cartons.

• Lay out and identify parts shown in carton contents.

• Lay out and identify parts in the hardware packs.

Keep contents of each hardware package separate.

• Attach the hitch bracket to the front tongue using two

3/8"x1"boltsand3/8"nylocknuts.Seegure2.

• Assemble the front tongue on top of the rear tongue

usingthree3/8"x3"hexboltsand3/8"nylocknuts.

Seegure2.

• Install the hitch pin and the hair cotter pin in the hitch

bracketandfronttongue.Seegure2.

• Assemblelatchlocklevertoreartongueusing5/16"

x4"hexboltand5/16"nylocknut.Tightennutuntil

snugagainstsideofreartongue.Seegure1A.

• Attach the spring to the hole in the latch lock lever

andtheholeinthetongue.Seegure1B.

3/8" NYLOCK NUT

3/8" x 1"

HEX BOLT

3/8" x 3"

HEX BOLT

HAIR

COTTER PIN

HITCH PIN

FIGURE 2

CART ASSEMBLY

10

• Assemble the latch stand plate and latch stand

bracket (with alignment tab toward rear of cart) to

thecarttrayusingfour1/4"x3/4"hexboltsand1/4"

nylock nuts. Tighten nuts after all bolts are in place.

Seegure5.

5/16"

NYLOCK NUT

CART

BED

BRACE

5/16" x 3/4"

HEX BOLT

FIGURE 6

1/4" NYLOCK NUT

TAB

1/4" x 3/4"

HEX BOLTS

FIGURE 5

• Place the cart bed braces and the cart tray onto

the wheel support. Secure latch stand bracket

underneaththetongue'slatchlocklever.Seegure6.

• Assemble the cart tray and cart bed braces to the

wheelsupportusingeight5/16"x3/4"hexboltsand

5/16"nylocknuts.Tightennutsafterallboltsarein

place.Seegure6.

COTTER PIN

WHEEL

5/8" WASHER

(IF SPACE ALLOWS)

5/8"

WASHER

AXLE

AXLE

CLIP

FIGURE 4

• Assembleanaxleclip,awheelanda5/8"washeronto

eachendoftheaxle.Assembleasecond5/8"washer

ontoeachendoftheaxleifspaceallows.Secureboth

wheelsinplaceusingtwocotterpins.Seegure4.

11

5/16" x 3/4"

HEX BOLT

(SELF TAP)

WING NUT

NYLON WASHER

HOSE HANGER

ROD

HOSE CLAMP

HOSE

HOSE ADAPTER

(NOZZLE)

FIGURE 8

FIGURE 9

FIGURE 10

• Place the hose hanger rod down into the hose hanger

bracketontheimpellerhousingassembly.Seegure

9.

• Place a hose clamp onto the end of the hose. Push

thehoseontothehoseadapter(nozzle).Tightenthe

hose clamp onto the hose and hose adapter. Do not

collapse the hose adapter when tightening the clamp.

Seegure10.

• The remaining hose clamp will be used later to fasten

the hose to the deck adapter.

• Attach the plastic elbow to the top of the engine

housingusingfour5/16"x3/4"hexbolts(self

tapping)andnylonwashers.Seegure8.

HINT:Pushinonhexboltsasyoutightentoformthreads.

• Connect the hose adapter to the engine housing by

fastening three wing nuts to the pre-assembled bolts

intheenginehousing.Seegure8.

3/8" x 1"

HEX BOLT

3/8" x 3"

HEX BOLT

3/8" NYLOCK NUT

FIGURE 7

• Attach the engine mounting plate to the tongues

usingtwo3/8"x3"hexboltsinthebackholes,two

3/8"x1"hexboltsinthefrontholesandfour3/8"

nylocknuts.Seegure7.

HINT: For easier assembly, support the rear tongue with

a block of wood.

12

TRACTOR HITCH

FRAME (SQUARE)

HITCH

PLATE

TRACTOR HITCH

FRAME (TAPERED)

1/2" x 1-1/4"

HEX BOLT

7/16" FLAT WASHER

1/2" NYLOCK NUT

ATTACH

MOW-N-VAC

HERE

FIGURE 12

25" TARP

STRAP

HOSE HANGER ROD

FIGURE 11

• Loopthe25"tarpstrapunderthehose.Fastenthe

hookstothehosehangerrod.Seegure11.

• Assemble the hitch plate to the tractor hitch if:

- Your tractor has a square (straight) hitch frame, to

help prevent binding.

- Your tractor has a lightweight hitch frame that

needs reinforcement for towing.

Usea1/2"x1-1/4"hexbolt,a7/16"atwasheranda

1/2"nylocknut.Seegure12. FRONT SLEEVEFRONT SLEEVE

FRONT

SUPPORT

ROD

FRONT

SUPPORT

ROD

REAR SLEEVE

BOTTOM OF

CART COVER

LOWER

SUPPORT

ROD

LOWER

SUPPORT

ROD

BEND

DOUBLE LOOPS

FRONT

SUPPORT

TUBE CART COVER

CART COVER ASSEMBLY

• Slide the front support tube through the double loops

atthefrontofthecartcover.Seegure13.

FIGURE 13

FIGURE 14

• Slide the front support rod (straight ends) through the

front sleeve located in the top of the cart cover. Slide

a lower support rod (bent ends) through the rear

sleeve located behind the front sleeve. The bend in

therodmustfaceinthedirectionshowningure14.

13

BEND

BOTTOM OF

CART COVER

LOWER

SUPPORT ROD

ROPE

BOTTOM SLEEVE

FIGURE 15

• Slide the second lower support rod (bent ends)

through the sleeve along the bottom of the cart cover.

Slide a looped end of the rope onto the rod as it

enters each gap in the sleeve. The bend in the rod

mustfaceinthedirectionshowningure15.

• Locate the plastic strips that are stitched to the

bottom of the cart cover. Cut seven slits in the cover

fabric that align with the holes in the plastic strips.

Seegure16.

PLASTIC STRIPS

CUT SLITS (7)

FIGURE 16

TOP SUPPORT ANGLE

PLASTIC PLUG

WELDED BOLT

PLASTIC STRIPS

FIGURE 17

• Place the top support angle inside the cart cover.

Fold the bottom of the cover around the top support

angle.Inserttwoplasticplugsasshowningure17

to secure the cover to the ends of the top support

angle.

TINNERMAN NUT

1/4" x 3/4"

CARRIAGE BOLT

• Assembletheve1/4"x3/4"carriageboltsand

tinnerman nuts as shown, leaving the nuts loose

enough that the bolts can slide back and forth in the

slots.Seegure18.

FIGURE 18

• Insertthree1/4"x3/4"carriageboltsthroughthetop

anglesupportandthefoldedcover.Inserttwo1/4"x

3/4"carriageboltsthroughtheslotsattheendsofthe

topanglesupport.Assemblevetinnermannutsonto

the bolts, leaving the nuts loose enough that the bolts

canslidebackandforthintheslots.Seegure18.

14

1/4" x 1-1/4"

HEX BOLT

1/4" FLANGED

NUT

BRACE

1/4" x 3/4"

HEX BOLT

1/4" FLANGED

NUT

LOWER SUPPORT

ROD (BENT)

1/4" LOCK

NUT

FIGURE 22

FIGURE 21

• Assemblea1/4"x3/4"boltand1/4"locknuttoeach

end of the second lower support rod. TIGHTEN, then

backnutoff1/2turn.Seegure21.

• Attach the lower support rod to the outside of the top

supportangleusingtwo1/4"angednuts.TIGHTEN.

Seegure21.

NOTE: Cart bag not shown for clarity.

1/4" x 3/4" HEX BOLT

1/4" LOCK NUT

FRONT SUPPORT ROD

(STRAIGHT)

LOWER SUPPORT ROD

(BENT)

FIGURE 20

• Place the front support rod on the outside and the

lower support rod on the inside of the top angle

support.Attachusingtwo1/4"x3/4"hexboltsand

1/4"locknuts.TIGHTENnutonlyuntilushwithend

ofbolt.Therodsmustpivotfreely.Seegure20.

NOTE: Cart bag not shown for clarity.

• Attach the braces to the front support tube using

two1/4"x1-1/4"hexboltsand1/4"angednuts.

TIGHTEN. Do not over tighten and collapse support

tube. Seegure22.

NOTE: Cart bag not shown for clarity.

1/4" x 1-1/4" HEX BOLT

1/4" LOCK NUT

FRONT SUPPORT TUBE

TOP SUPPORT ANGLE

FIGURE 19

• Secure front support tube to top support angle

usingtwo1/4"x1-1/4"hexboltsand1/4"locknuts.

TIGHTEN. Do not over tighten and collapse support

tube.Seegure19.

NOTE: Cart bag not shown for clarity.

15

• Allow the rope to hang loosely behind the rear of the

cart.Usethelanyardtotightentheropeuntilitrmly

securesthecartcovertothecart.Seegure25.

• Ensure lanyard is locked to keep rope in place. See

gure25.

FIGURE 25

1/4" x 3/4"

HEX BOLT

1/4"

FLANGED

NUT

BRACES

1/4"

WASHER

FIGURE 23

• Place the assembled cart cover on top of the cart,

aligning the bolts in the top support angle with the

holesinthecart.Assembleve1/4"angednutsonto

the bolts. DO NOT TIGHTEN YET.Seegure23.

• Attach the bottom of the braces to the top support

angleandthecartusingtwo1/4"x3/4"hexbolts,

1/4"washersand1/4"angednuts.TIGHTEN. See

gure23.

• TIGHTENtheve1/4"angednuts.

BOLT A

BOLT B

• With the rope hanging down loosely, check if the

covertsdownfreelyaroundtherearofthecarttray.

Ifthecoverneedstoextendfarthertotherear,loosen

bolts(a)ingure24toslidethesupportrodrearward.

• If the rear of the cover does not rest down freely

around the rear of the cart tray, loosen bolts (b) in

gure24andtiltthefrontsupporttuberearwardwhile

sliding the bottom of the braces rearward. Retighten

the bolts.

LOCK

UNLOCK

LANYARD

FIGURE 24

16

FIGURE 27

• Holding the adapter bracket and the deck adapter

together, position the deck adapter on the mower deck.

Keeping the edge of deck adapter as close as possible

to the offset in the adapter bracket, see if the slot in

the adapter bracket can be aligned with one or two of

thedeectorholesinyourmowerdeck’sdischarge

opening. If the bracket can not be located correctly

usingexistingholes,itwillbenecessarytodrilloneor

two5/16"diameterholesinthedeck.Seegure28.

• Position the adapter over the deck opening, and check

fortofcutoutasshowningure27.Trimcutout,if

necessary,toallowtiltingofadapter,keepingthetas

close as possible for best vacuum suction.

MOWER DECK

DECK ADAPTER

NOTE: Make sure adapter clears gauge

wheels on mower deck

Curl on deck may be located outside of adapter

or inside depending on deck opening design

DECK ADAPTER MOWER DECK

ADAPTER BRACKET

Keep edge of adapter as close

as possible to offset in bracket

Use existing holes or drill 5/16"

diameter hole or holes.

FIGURE 28

ASSEMBLING THE #62468 DECK ADAPTER

TO THE MOWER DECK

CAUTION: Mowerdeectormustbe

replaced when Vac System deck adapter

is removed. Do Not operate mower

unlessadapterordeectorisinplaceand

properly mounted.

NOTE: Not all of the parts in the deck adapter hardware

packagewillbeneededforyourparticulartup.

• Removethemowerdischargedeectorfromyour

mowerdeck.Savethedeectorandhardwarefor

remountingdeector.

1/4" DOWN

Keep cut-off as close to

the top edge as possible.

IMPORTANT:

1/2" FROM FRONT

• Identify and cut out the template for your brand and

size mower deck. If there is no template included for

yourdecksize,youcanmakeyourowntemplateby

marking around a piece of cardboard held against the

edgeofthedeck'sdischargeopening.

• Tape the template to the face of the adapter, about

1/2"fromfrontand1/4"downfromtopfordeeper

decks. For shallow decks, position template low

enoughthatadapterwillnotextendbelowbottom

of deck. Mark outline of template on face of adapter

using white crayon, nail or scriber. Drill a starting

hole inside the outline, then use a saber saw or key

holesawtocutouttheopening.Seegure26.

FIGURE 26

BEFORE PROCEEDING, look in the fold-out sheets included with this manual

tondtemplatesforSearsmowerdecks.Ifwritteninstructionsareprintedon

the template, follow those instructions instead of the instructions in this manual.

STOP

17

• Assemble the adapter bracket to the deck using two

5/16"x1-1/4"hexbolts,5/16"atwashersand5/16"

nylocknuts.Seegure29.

NOTE:Itmaybenecessarytouseextra5/16"at

washerstoshimunderthebracketnexttothedeck

surface.Tenextrawashershavebeenfurnishedas

shims.Seegure29.

FIGURE 29 FIGURE 30

• Assemble end of hose and a hose clamp over the

round opening of deck adapter and tighten clamp.

• GO DIRECTLY TO THE OPERATION

INSTRUCTIONS ON PAGE 18.

• With deck adapter positioned correctly over the

discharge opening, use the adapter bracket as a

templateanddrillthree9/32"diameterholesinthe

topofthedeckadapter.Seegure30.

• Boltdeckadaptertobracketusingthree1/4"x1"

bolts,nylonwashers,1/4"atwashersand1/4"

nylock nuts. Nylon washers should be against the

insideofthedeckadapter.Seegure30.

ADAPTER BRACKET

5/16" flat washers

used as needed for

shims to adjust for

variations in decks.

(2) 5/16" NYLOCK

NUTS

5/16" x 1-1/4"

HEX BOLT

(2) 5/16" FLAT

WASHERS

(3) 1/4" NYLOCK

NUTS

(3) NYLON

WASHERS

(3) 1/4" STEEL WASHERS

(3) 1/4" x 1" HEX BOLTS

ADAPTER

BRACKET

MOWER DECK

DECK ADAPTER

18

THROTTLE CONTROL Controls speed of engine.

CHOKE CONTROLAdjusttoallowcoldstarting.

FUEL SHUT-OFFShutsofffuelowtoengine.

ON-OFF SWITCH Turns off engine ignition.

BOOT Connects the plastic elbow to the fabric top,

directing discharged material into the cart.

LATCH LOCK LEVER Locks the cart bed down to the

tongue. Releases to allow cart to be tipped back for

dumping.

OPERATION

KNOW YOUR VAC SYSTEM

Read this owner's manual and safety rules before operating your Vac System.

ComparetheillustrationbelowwithyourVacSystemtofamiliarizeyourselfwiththevariouscontrolsandtheirlocations.

BEFORE STARTING

FILL THE ENGINE WITH OIL! Your engine is shipped

without oil or gasoline. Add oil as instructed in Engine

Maintenance on page 20 of this manual. Add gas as

instructed in the separate engine manual.

• Inspect the Vac System to make sure all covers (rear

door, vinyl boot, elbow, hose adapter, hose and deck

adapter are properly attached.

• Checktiresforproperination(12-14lbs).

HOW TO STOP YOUR VAC SYSTEM

• To stop engine, move the throttle control lever to the

OFF position.

• Disconnect spark plug wire from plug to prevent

accidental starting while equipment is unattended or

is being worked on.

WARNING:Neverllfueltankindoors,

or with the engine running, or while the

engineishot.Donotsmokewhilelling

tank.

CAUTION: Alcohol blended fuels (called gasohol or using

ethanol or methanol) can attract moisture which leads to

separation and formation of acids during storage. Acidic gas can

damage the fuel system of an engine while in storage.

To avoid engine problems, the fuel system should be

emptied before storage for 30 days or longer. Drain the

gas tank, start the engine and let it run until the fuel lines

andcarburetorareempty.Usefreshfuelnextseason.

See STORAGE Instructions for additional information.

Never use engine or carburetor cleaner products in the

fuel tank or permanent damage may occur.

CAUTION: Themuferandadjacentareas

are hot!

BOOT

LATCH LOCK LEVER

THROTTLE

CONTROL

CHOKE

CONTROL

ON/OFF

SWITCH

FUEL

SHUT-OFF

19

HOW TO USE YOUR VAC SYSTEMHOW TO START YOUR VAC SYSTEM

• Check oil and gas in Vac engine.

• Attach spark plug wire to spark plug.

• Move choke lever on engine to CHOKE position.

(A warm engine may not require choking.)

• Move throttle control lever on engine to FAST

position.

• Grasp starter handle and pull rope out slowly until

engine reaches start of compression cycle (rope will

pull slightly harder at this point). Let the rope rewind

slowly.

• Pull rope with a rapid, continuous, full arm stroke.

Keeparmgriponstarterhandle.Letroperewind

slowly. Do not let starter handle snap back against

starter.

• Repeat instructions in two preceding paragraphs until

engineres.Whenenginestarts,movechokecontrol

gradually to RUN position.

CAUTION: Vehicle braking and stability

may be affected with the addition of an

accessory or an attachment. Be aware of

changing conditions on slopes.

• Inspect the Vac to make sure the cover, rear door,

boot,elbow,hoseadapter(nozzle),hoseanddeck

adapter are properly attached.

• Checktiresforproperination(12-14lbs).

• Check for oil and gas in Vac engine.

• Beginoperationatlowspeed,adjustingforward

speed to match grass height and/or moisture

condition to prevent clogging.

• Do not attempt to vacuum up any material other

than vegetation found in a normal yard, such as light

branches, leaves, twigs, etc.

WARNING: Should your Vac System

become clogged, shut off tractor and Vac

engines. Before attempting to unclog,

remove wire from spark plug to prevent

accidental starting.

WARNING: Never start or run the engine

without all covers being properly attached to

the blower housing and cart.

ROPE

• After the cart is emptied, tip it forward and secure it to

the tongue with the latch lock lever. Fold down cover

and secure in place with the rope.

CAUTION:Toavoidpossibleinjury,besure

that no one is near the cart before releasing

the latch lock lever.

TO EMPTY THE CART

• Shut off the tractor engine and set the brake.

• Shut off the Vac engine.

• Loosen draw string and pull boot back from the elbow.

• Use rope to secure cover in upright position. Refer to

illustration below.

• Release latch lock lever on tongue and tip cart back.

• Using a rake or suitable tool, pull grass clippings and/

or leaves out of the cart.

20

MAINTENANCE

Service Dates

Check for loose fasteners X

Check cover X

Check tire pressure X

Check engine oil level X

Lubricate X

Clean X X

Maintain engine per instructions below and in engine manual.

Before each use

After each use

Every season

Before storage

CUSTOMER RESPONSIBILITIES

• Read and follow the maintenance schedule and the maintenance procedures listed in this section.

MAINTENANCE SCHEDULE

Fill in dates as you

complete regular service.

BEFORE EACH USE

CHECK FOR LOOSE FASTENERS

• Make a thorough visual check of the Vac System

for any bolts and nuts which may have loosened.

Retighten any loose bolts and nuts.

CHECK COVER

• Check the cover, especially the front boot and the

rearapforwear.Replacecoverifwornordamaged.

CHECK TIRE PRESSURE

• Check tire pressure regularly. Recommended tire

pressure is 12-14 Lbs.

CHECK ENGINE OIL LEVEL

• Check oil level before each use. Maintain engine oil

as instructed in the separate engine manual.

LUBRICATION

• At the beginning of each season, lubricate the latch,

latchpivotbolt,andtheaxlewherethehitchtongue

pivots, with a light machine oil.

• At least once a season, grease or oil the wheel

bearings. Use automotive wheel bearing type grease

or 20 weight oil.

WARNING: Always stop engine and

disconnect spark plug wire before

cleaning, lubricating or before performing

any repairs or maintenance.

ENGINE MAINTENANCE

Only use high quality detergent oil rated with API service

classicationSForSG.Selecttheoil'sSAEviscosity

gradeaccordingtoyourexpectedoperatingtemperature.

SAE 30 grade oil is recommended for warm weather use.

Forcoldweatheruserefertotheenginemanufacturer's

Operating and Maintenance Manual.

• Check oil level before each use. Maintain engine oil

atlevelshowningure31below.

• Service air cleaner every 25 hours under normal

conditions.Cleaneveryfewhoursunderextremely

dusty conditions. Poor engine performance and

oodingusuallyindicatesthattheaircleanershould

be serviced. To service the air cleaner, refer to the

separate engine manual.

• The spark plug should be cleaned and the gap reset

once a season. Spark plug replacement at the start

of each season is recommended. Check the engine

manualforcorrectplugtypeandgapspecications.

CLEANING

• Make sure the cart and top are cleaned after each

use. Grass clippings and leaves left in the cart will

mildew and cause damage if not cleaned out.

• Clean the engine regularly with a cloth or brush.

Keepthecoolingnsontheenginehousingclean

to permit proper air circulation which is essential to

engine performance and life. Be sure to remove all

dirtanddebrisfrommuferarea.

OIL

FULL OIL LEVEL

REMOVE OIL CAP

REPLACE CAP

AFTER FILLED

FIGURE 31

21

PROBLEM POSSIBLE CAUSE(S) CORRECTIVE ACTION

Engine fails to start 1. Spark plug wire disconnected. 1. Connect wire to spark plug.

2. Safety switch not contacted. 2.Correctlyinstallhoseadapternozzle.

3. Fuel tank empty, or stale fuel. 3. Fill tank with clean, fresh fuel.

4. Fuel shut-off valve closed (if so

equipped).

4. Open fuel shut-off valve.

5. Faulty spark plug. 5.Clean,adjustgaporreplace.

Loss of power; 1. Spark plug wire loose 1. Connect and tighten spark plug wire.

operation erratic. 2. Unit running on CHOKE. 2. Move choke lever to OFF position.

3. Blocked fuel line or stale fuel. 3.Cleanfuelline;lltankwithcleanfreshgasoline.

4. Water or dirt in fuel system. 4.Disconnectfuellineatcarburetortodrainfueltank.Rell

with fresh fuel.

5.Carburetoroutofadjustment. 5.Adjustcarburetor.*

6. Dirty air cleaner. 6.Serviceaircleaner.*

Engine overheats 1.Carburetornotadjustedproperly. 1.Adjustcarburetor.*

2. Engine oil level low. 2. Fill crankcase with proper oil.

Too much vibration 1. Loose parts or damaged impeller. 1. Stop engine immediately and disconnect spark plug

wire. Tighten all bolts and nuts. Make all necessary repairs.

Ifvibrationcontinues,haveunitservicedbyanauthorized

service dealer.

Unit does not

discharge

1. Discharge chute (elbow) clogged. 1. Stop engine immediately and disconnect spark plug wire.

Clean inside of housing and discharge chute (elbow).

2.Foreignobjectlodgedinimpeller. 2. Stop engine immediately and disconnect spark plug wire.

Removelodgedobject.

3. Vac Cart is full. 3. Empty cart.

*Refertotheenginemanualpackedwithyourunit.

NOTE: Forrepairsbeyondtheminoradjustmentslistedabove,pleasecontactyournearestauthorizedservicedealer.

• Clean the engine and the entire unit thoroughly.

• Refer to engine manual for correct engine storage

instructions.

• If storing in an unventilated or metal storage shed,

coat metal parts with light oil or silicone to prevent

rust.

• Store unit in a clean, dry area.

It is important to prevent gum deposits from forming in

essential fuel system parts such as the carburetor, fuel

lter,fuelhoseortankduringstorage.Also,alcohol

blended fuels (called gasohol or using ethanol or

methanol) can attract moisture which leads to separation

and formation of acids during storage. Acidic gas can

damage the fuel system of an engine while in storage.

To avoid engine problems, the fuel system should be

emptied before storage of 30 days or longer. Follow the

instructions in the engine’s Operating &

Maintenance Manual.

TROUBLESHOOTING

STORAGE AND OPTIONAL USE

TO USE THE CART WITHOUT THE VAC SYSTEM

• Remove bolts holding frame to cart and store bag

and frame in a safe place.

CAUTION:Themuferandadjacentareas

are hot!

• Keep removed bolts, washers and nuts in a safe

place with bag.

• Remove and store the four bolts and nuts which

fasten the engine base to the tongue.

• Slide the engine off the tongue and store in a safe

storage area.

22

6

16

7

19

20

17

9

6

10

12

5

3

2

1

15

18

8

4

21

13

26

23

23

14

18

22

11

25

25

24

23

39

30

27

28

REPAIR PARTS LIST FOR 486.25012 VAC

23

REPAIR PARTS LIST FOR 486.25012 VAC

REF.

NO.

PART NO. QTY. DESCRIPTION

1 48791 1 Cart Tray

2 65518 1 Rope,36"

3 43012 4 HexBolt,1/4-20x3/4"

4 24386 1 Latch Stand Plate

5 43182 8 HexBolt,5/16-18x3/4"

6 26008 1 Axle

7 40880 2 Wheel

8 65442 1 Rear Tongue

9 24527 1 Wheel Support

10 24497 1 Latch Stand Bracket

11 25742 1 Front Tongue

12 23475 1 Hitch Bracket

13 25010 1 Latch Lock Lever

14 HA20186 1 Spring

15 25875 2 Cart Bed Brace

16 25910 2 AxleClip

REF.

NO.

PART NO. QTY. DESCRIPTION

17 47189 4 Nylock Nut, 1/4-20

18 47810 9 Nylock Nut, 5/16-18

19 R19212016 4Washer,5/8"

20 43010 2 Cotter Pin

21 23353 1 Hitch Pin

22 43001 2 HexBolt,3/8-16x1"

23 HA21362 5 Nylock Nut, 3/8-16

24 43343 1 HairCotterPin,3/32"

25 43574 3 HexBolt,3/8-16x3"

26 47407 1 HexBolt,5/16-18x4"

27 23540 1 Hitch Plate

28 43351 1HexBolt,1/2-13x1-1/4"

29 712-3083 1 Nylock Nut, 1/2-13

30 43352 1FlatWasher,7/16"

24

40

1

17

23

22

14

11

5

8

13

8

13

13

8

26

26

26

26

26

25

25

25

25

27

27

27

10

10

10

34

32

3334

35

41

36

ADAPTER #62468

13

20 21

28

25

25

4

37

3

12

18

12

31

18

3

2

28

31

6

16

15

9

8

39

7

29 26

13

24 30

38

39

31

25

19

See page 26

18

4

42

43

31

28

REPAIR PARTS FOR MODEL 486.25012 VAC

25

REPAIR PARTS FOR MODEL 486.25012 VAC

REF.

NO.

PART NO. QTY. DESCRIPTION

1 27144 1 Top Support Angle

2 25874 1 Front Support Tube

3 25876 2 Brace

4 49873 2 Lower Support Rod

5 43840 2 HexBolt,5/16-18x1-1/4"

6 42479 1 Cart Cover

7 42460 1 Engine

8 47810 7 Nylock Nut, 5/16-18

9 25873 1 Engine Mounting Base

10 43661 4 HexBolt,1/4-20x1"

11 43791 1 Hose Adapter

12 43012 6 HexBolt,1/4-20x3/4"

13 47189 5 Nylock Nut, 1/4-20

14 41882 1 Hose

15 49974 1 Hose Hanger Rod

16 46420 1 ElbowwithDeector

17 712-0421 3 Wing Nut

18 43013 6 Lock Nut, 1/4-20

19 48402 2 Plug, Plastic

20 44850 2 Tarp Strap

21 44849 2 "S"Hook

22 43793 2 Hose Clamp

23 43790 1 TarpStrap,25"

REF.

NO.

PART NO. QTY. DESCRIPTION

24 43574 2 HexBolt,3/8-16x3"

25 43088 11 Washer,1/4"Std.

26 1543-69 9Nylon Washer

27 43081 12 Washer,5/16"Std.

28 1509-90 7 HexBolt,1/4-20x1-1/4"

29 47630 4 HexBolt,5/16-18x3/4"

(Thread Forming)

30 43001 2 HexBolt,3/8-16x1"

31 47598 11 Nut,HexFlange1/4-20

32 43830 1 Deck Adapter

33 23560 1 Deck Adapter Bracket

34 43080 2 CarriageBolt,5/16"x3/4"

35 23825 1 Mounting Strap

36 23826 1 Angle Bracket

37 49872 1 Front Support Rod

38 43085 4 HexBolt,5/16-18x1-1/2"

39 HA21362 4 Nylock Nut, 3/8-16

40 62468 1 Deck Adapter Kit

41 23827 1 Mounting Bracket

42 44950 5 CarriageBolt,1/4-20x3/4"

43 41518 5 Tinnerman Nut, 1/4-20

42482 1 Owners Manual

26

REF.

NO.

PART

NO.

QTY. DESCRIPTION

1629-0241A 1Harness, Wire

2 24634 1 Housing Assembly, Inner

3 24633 1 Housing Assembly, Outer

4 43182 12 HexBolt,5/16-18x3/4"

5 47600 4 HexBolt,5/16-24x1"

6 710-1268 2 Screw,SelfTap#10-16x3/8"

7 43063 3 HexBolt,5/16-18x1"

8 712-0421 3 Wing nut

9 47810 12 Nylock Nut, 5/16-18

10 43086 5 LockWasher,5/16"

11 41480 1 Wire Mag. Ground

REF.

NO.

PART

NO.

QTY. DESCRIPTION

12 725-1700 1 Switch Cover

13 725-3166 1 Snap Mount Switch

14 726-0272 1 Clamp

15 731-1613 1 Switch Cover

16 24958 1 Hose Hanger Bracket

17 46584 3 HexNut,Whizlock5/16-18

18 43081 4 Washer,5/16"Std.

19 736-0247 1 Washer

20 66995 1 Impeller Assembly

21 40320 1 HexBolt,5/16-24x1-1/4"Locking

22 HA11154 1 Key,3/16"Sq.x1.75"

REPAIR PARTS LIST FOR 486.25012 VAC

2

2

2

5

3

5

10

8

24

4

3

17

8

7

16

9

20

10

4 21

16

15 16

13 14

1

15

6

12

19

22

4

9

2

10

2

18

11

27

WARNING: To avoid serious injury, operate your tractor up and

down the face of slopes, never across the face. Do not operate

on slopes greater than 10 degrees. Make turns gradually to

prevent tipping or loss of control. Exercise extreme caution

when changing direction on slopes. Braking may be affected by

tractor attachment. Reduce speed on slopes.

1. Fold this page along dotted line indicated above.

2. Hold page before you so that its left edge is vertically parallel to a tree

trunk or other upright structure.

3. Sight across the fold in the direction of hill slope you want to measure.

4. Compare the angle of the fold with the slope of the hill.

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

FO

L

D

A

LON

G

D

O

T

TED LI

N

E

T

H

IS

I

S

A

1

0

DEG

R

E

E

SL

O

P

E

10 DEGREES MAX.

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

OF TRACTOR WITH ATTACHMENT

PARTS ORDERING/SERVICE

® Registered Trademark / TM Trademark of KCD IP, LLC in the United States, or Sears Brands, LLC in other countries

® Marca Registrada / TM Marca de Fábrica de KCD IP, LLC en Estados Unidos, o Sears Brands, LLC in otros países

Riding Equipment

questions or problems?

Satisfaction with your purchase

is our number one concern!

To troubleshoot problems,

get answers to questions, order parts,

or schedule repair service for your

Riding Equipment, call the number below.

Para respuestas a preguntas o problemas,

y ordenar piezas o pedir servicio para la

reparación de su equipo, llame el número abajo.

1-800-659-5917

Craftsman Help Line

www.craftsman.com