Craftsman Soft Top Vac Riding Mower Attachment Owners Manual

2015-03-28

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Operator's Manual
®

YARD VAC
Model No. 486.25012

STOP
DO NOT RETURN TO STORE
For Missing Parts or Assembly
Questions Call 1-866-576-8388

IMPORTANT! The engine is shipped without oil. Oil must be added
before starting the engine. See Engine Maintenance on page 20 of
this manual for instructions.

CAUTION:
Before using this product, read
this manual and follow all Safety
Rules and Operating Instructions.

•
•
•
•
•

Safety
Assembly
Operation
Maintenance
Parts

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
www.sears.com/craftsman
PRINTED IN U.S.A.

FORM NO. 42482 (05/09/12)

TABLE OF CONTENTS
WARRANTY..................................................................... 2
SAFETY............................................................................ 3
ACCESSORIES AND ATTACHMENTS............................ 5
FULL SIZE HARDWARE CHART (CART)........................ 6
FULL SIZE HARDWARE CHART (ADAPTER)................. 7
CARTON CONTENTS...................................................... 8
ASSEMBLY....................................................................... 9

OPERATION................................................................... 18
MAINTENANCE............................................................. 20
STORAGE AND OPTIONAL USE.................................. 21
TROUBLESHOOTING.................................................... 21
REPAIR PARTS......................................................... 22-26
PARTS ORDERING/SERVICE....................... BACK PAGE

WARRANTY
CRAFTSMAN FULL WARRANTY
FOR ONE YEAR from the date of purchase, this product is warranted against defects in material or workmanship. A
defective product will receive free in-home repair or replacement if repair is unavailable.
WARRANTY SERVICE
For warranty coverage details to obtain free repair or replacement, call 1-800-659-5917 or visit the web site: www.
craftsman.com
All of the above warranty coverage is void if this riding equipment is ever used while providing commercial services or if
rented to another person.
This warranty covers ONLY defects in material and workmanship. Warranty coverage does NOT include:
• Expendable parts that can wear out from normal use within the warranty period, including but not limited to spark
plugs, air cleaners, belts, and oil filters.
• Standard maintenance servicing, oil changes, or tune-ups.
• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
• Tire or wheel replacement or repair resulting from normal wear, accident, or improper operation or maintenance.
• Repairs necessary because of operator abuse, including but not limited to damage caused impacting objects that
bend the frame, axle assembly or crankshaft, or over-speeding the engine.
• Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage
caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the product clear of
flammable debris, or failure to maintain the equipment according to the instructions contained in the operator's manual.
• Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale). In general,
fuel should be used within 30 days of its purchase date.
• Normal deterioration and wear of the exterior finishes, or product label replacement.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Sears Brands Management Corporation, Hoffman Estates, IL 60179

The model number and serial numbers will be found on
a decal attached to the Yard Vac.
You should record both the serial number and the
date of purchase and keep in a safe place for future
reference.
2

MODEL NUMBER:

486.25012

SERIAL NUMBER:

__________________

DATE OF PURCHASE:

__________________

SAFETY
Any power equipment can cause injury if operated improperly or if the user does not understand how to operate the
equipment. Exercise caution at all times when using power equipment.
•

•
•
•
•
•
•
•
•
•
•
•
•
•

•

Read and follow all instructions in this manual before
attempting to assemble or operate this equipment. Failure
to comply with these instructions may result in personal
injury. Keep this manual in a safe place for future reference
and for ordering replacement parts.
Read this operating and service instruction manual
carefully. Be thoroughly familiar with the controls and proper
use of this power vacuum.
Read the vehicle owners manual and vehicle safe operation
rules before using this equipment.
Never allow children under 16 to operate this Vac System.
Children 16 years and older should only operate under
close parental supervision.
DO NOT allow anyone to operate this equipment without
proper instructions.
DO NOT allow passengers to ride on this equipment or the
towing vehicle.
Keep the area of operation clear of others, particularly
small children and pets.
Check fuel before starting engine. Do not fill fuel tank
indoors, while engine is running or while engine is hot. Wipe
off any spilled fuel before starting engine.
Engine and muffler get hot. Do not touch! To avoid fire
hazard, keep clean of debris and other accumulations.
Never store Vac System with fuel in tank. Allow engine to
cool before storing in any enclosure.
Do not change engine governor settings.
Do not operate engine if air cleaner or cover is removed
except for adjustment. Removal of these parts could create
a fire hazard.
Keep hands, feet, face, long hair and clothing out of inlet
and discharge area. There are ROTATING BLADES inside
these openings.
Before cleaning, repairing or inspecting, make certain
all moving parts come to a complete stop. Disconnect
spark plug wire and keep wire away from plug to prevent
accidental starting. Keep throttle control lever in stop
position.
If the Vac System should become blocked with debris
at any point, shut engine off and wait until the impeller
comes to a complete stop before attempting to remove
the obstruction. Disconnect spark plug wire to prevent
accidental starting.

•

•
•
•
•
•
•
•
•
•
•
•
•

•

If the cutting mechanism strikes a foreign object, or if your
Yard Vac should start to vibrate abnormally, stop the engine
immediately, disconnect spark plug wire and move the wire
away from the spark plug. Allow the machine to stop and
take the following steps.

a. Inspect for damage.

b. Repair or replace any damaged parts.

c. Check for loose parts and tighten to assure

continued safe operation.
Check all bolts for tightness at frequent intervals to help
insure safe operation.
Check top cover frequently for wear. Replace if worn or
damaged.
Never operate Yard Vac unless deck adapter, hose, hose
adapter (nozzle), discharge chute (elbow), and top cover
are properly attached in their place.
Do not remove top cover or attempt to empty contents of
cart while engine is running.
Never attempt to change hose adapter (nozzle) or to install
remote hose attachment when engine is running.
Keep all shields and guards (e.g. discharge chute (elbow)
and hose adapter (nozzle) in place and securely attached.
Always wear safety glasses or other suitable eye protection
when operating or maintaining this equipment.
Do not stand behind cart in exhaust discharge area while
engine is running.
Do not operate this equipment while intoxicated or while
taking drugs or medication that impairs the senses or
reactions.
When using this equipment, start the vehicle transmission
in first (low) gear and then gradually increase speed only as
conditions permit.
Operate this equipment at reduced speed on rough terrain,
along creeks and ditches and on slopes to prevent tipping
or loss of control. Do not drive too close to a creek or ditch.
Vehicle braking and stability are affected by the addition of
this equipment. Do not fill the Yard Vac to its full capacity
without checking the capability of the towing vehicle to
safely pull and stop with Yard Vac attached.
Before operating on any grade (hill) refer to the safety rules
in the vehicle owner's manual concerning safe operation on
slopes. Also refer to the SLOPE GUIDE on page 27 of this
owner's manual. Do not operate on slopes in excess of 10
degrees. STAY OFF STEEP SLOPES!
Follow the maintenance instructions outlined in this manual.

Look for this symbol to point out important safety precautions. It means — Attention!! Become alert!! Your
safety is involved.

DANGER: This Vac System was built to be operated according to the rules for safe operation in this
manual. As with any type of power equipment, carelessness or error on the part of the operator can
result in serious injury. This unit is capable of amputating fingers and hands and throwing objects. Failure
to observe the safety instructions could result in serious injury or death.
3

WARNING
TO AVOID SERIOUS INJURY
•
•
•
•
•
•
•
•
•
•
•
•
•

Read Owner’s Manual and all safety labels on machine before starting and using machine.
Do Not remove top cover or attempt to empty contents of cart while engine is running.
Do Not stand behind cart in exhaust discharge area while engine is running.
Keep hands, feet, face, long hair and clothing out of chipper inlet, vac inlet, and discharge
area. There are ROTATING BLADES inside these openings.
Wear approved safety glasses and gloves. Avoid loose fitting clothes.
Keep the area of operation clear of all persons, particularly small children and pets.
Keep all shields and guards (e.g. upper chipper chute extension, discharge chute, nozzle
assembly) in place and securely attached.
Check discharge boot frequently for wear. Replace if worn or damaged.
If unit becomes clogged or jammed, shut off engine right away. Do Not attempt to clear

clog or jam with engine running.
Muffler and engine get hot and can cause burns. Do Not Touch. To avoid a fire hazard,
keep leaves, grass and other combustible debris off hot muffler and engine.
Do Not attempt to remove or attach vac nozzle or optional Hose Kit with engine running.
Do Not operate unit unless nozzle or optional Hose Kit is secured in place.
Do Not fill gas tank while engine is running. Allow engine to cool at least 2 minutes before
refueling.

MUFFLER AND
ADJACENT AREAS
MAY EXCEED 150 F
777-5863

DANGER
HAZARDOUS ROTATING BLADES INSIDE. KEEP HANDS AWAY FROM ALL
OPENINGS. DO NOT REMOVE OR ATTACH HOSE, HOSE ADAPTER, ELBOW OR
OPTIONAL HOSE KIT WHEN ENGINE IS RUNNING!

WARNING
This unit is equipped with an internal combustion engine and should not be used on or near unimproved forest-covered, or
grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other
states may have similar laws. Federal laws apply on federal lands. A spark arrester muffler is available at your nearest
engine authorized service center.
4

ACCESSORIES AND ATTACHMENTS
These accessories were available when the unit was purchased. They are also available at most Sears retail outlets and
service centers. Most Sears stores can order repair parts for you when you provide the model numbers of your tractor and
Yard Vac System.

The Hand Wand Attachment, Model 486.24509
provides a 12' x 5" diameter hose to clean
around shrubs, patios, window wells and other
areas not accessible to the tractor.

FULL SIZE HARDWARE CHART (CART)

I
M

T
U
R

NOT SHOWN FULL SIZE

REF.
NO.

PART NO.

47407

43574

C
D

QTY. DESCRIPTION

REF.
NO.

PART NO.

QTY. DESCRIPTION

Hex Bolt, 5/16-18 x 4"

HA21362

Nylock Nut, 3/8-16

Hex Bolt, 3/8-16 x 3"

712-3083

Nylock Nut, 1/2-13

43351

Hex Bolt, 1/2-13 x 1-1/4"

1543-69

Nylon Washer

1509-90

Hex Bolt, 1/4-20 x 1-1/4"

43088

Washer, 1/4" Std.

R19212016

Washer, 5/8"

43001

Hex Bolt, 3/8-16 x 1"

43012

Hex Bolt, 1/4-20 x 3/4"

43352

Flat Washer, 7/16"

47630

Hex Bolt, 5/16-18 x 3/4"
Thread Forming

43010

Cotter Pin

43343

Hair Cotter Pin

43182

Hex Bolt, 5/16-18

41518

Tinnerman Nut, 1/4-20

712-0421

Wing Nut, 5/16-18

44950

Carriage Bolt, 1/4-20 x 3/4"

43013

Lock Nut, 1/4-20

HA20186

Spring

47598

Nut, Hex Flange 1/4-20

23353

Hitch Pin

47189

Nylock Nut, 1/4-20

25910

Axle Clip

47810

Nylock Nut, 5/16-18

48402

Plug, Plastic

FULL SIZE HARDWARE CHART (ADAPTER)

E
A

D
G

NOT SHOWN FULL SIZE

K
L

REF.
NO.

PART NO.

QTY. DESCRIPTION

REF.
NO.

PART NO.

1509-90

43840

C
D

QTY. DESCRIPTION

Hex Bolt, 1/4-20 x 1-1/4"

43081

Washer, 5/16" Std.

Hex Bolt, 5/16-18 x 1-1/4"

1543-69

Nylon Washer

43661

Hex Bolt, 1/4-20 x 1"

44850

Tarp Strap

43080

Carriage Bolt, 5/16" x 3/4"

23826

Angle Bracket

44849

"S" Hook

43088

Washer, 1/4" Std.

47810

Nylock Nut, 5/16-18

23825

Mounting Strap

47189

Nylock Nut, 1/4-20

23827

Mounting Bracket

CARTON CONTENTS
2

3
10

6
8
7

14
15

16
17

19
20

25
22
28

REF.
NO.

PART NO.

QTY. DESCRIPTION

REF.
NO.

PART NO.

48791

40343

Cart Tray

24497

Latch Stand Bracket

Cart Cover

49873

Lower Support Rod

41310

Engine

43790

Tarp Strap, 25"

43791

Hose Adapter

49974

Hose Hanger Rod

65518

Rope, 36"

24386

Latch Stand Plate

25742

Front Tongue

27144

Top Support Angle

65442

Rear Tongue

43830

Deck Adapter

46420

Elbow w/ Deflector

25875

Cart Bed Brace

43793

Hose Clamp

26008

Axle

48497

Wheel

25874

Front Support Tube

24527

Wheel Support

25010

Latch Lock Lever

41882

Hose

23475

Hitch Bracket

23540

Hitch Plate

49872

Front Support Rod

25876

Brace

23560

Adapter Bracket (Deck)

QTY. DESCRIPTION

ASSEMBLY
This unit is shipped WITHOUT GASOLINE or OIL. After
assembly, see separate engine manual for proper fuel
and engine oil recommendations.

•

Attach the hitch bracket to the front tongue using two
3/8" x 1" bolts and 3/8" nylock nuts. See figure 2.

•

Assemble the front tongue on top of the rear tongue
using three 3/8" x 3" hex bolts and 3/8" nylock nuts.
See figure 2.

•

Install the hitch pin and the hair cotter pin in the hitch
bracket and front tongue. See figure 2.

TOOLS REQUIRED FOR ASSEMBLY

(1) Screwdriver
(1) Pliers
(2) 7/16" Wrenches
(2) 1/2" Wrench
(2) 9/16" Wrenches
(2) 3/4" Wrenches (only if figure 12 on page 12 is used)

3/8" x 3"
HEX BOLT

3/8" x 1"
HEX BOLT

REMOVAL OF PARTS FROM CARTONS
•
•
•

HITCH PIN

Remove the hardware packs and all loose parts from
the cartons.
Lay out and identify parts shown in carton contents.
Lay out and identify parts in the hardware packs.
Keep contents of each hardware package separate.

CART ASSEMBLY
•

•

Assemble latch lock lever to rear tongue using 5/16"
x 4" hex bolt and 5/16" nylock nut. Tighten nut until
snug against side of rear tongue. See figure 1A.

3/8" NYLOCK NUT
HAIR
COTTER PIN

Attach the spring to the hole in the latch lock lever
and the hole in the tongue. See figure 1B.
LATCH
LOCK
LEVER

FIGURE 2

A
•

5/16" NYLOCK NUT

Assemble the rear tongue to the wheel support by
sliding the axle through the holes in the tongue and
wheel support as shown in figure 3.

WELDED PLATE

HOLE FOR AXLE

5/16" x 4"
HEX BOLT

B
SPRING

FIGURE 3

FIGURE 1
9

•

Assemble an axle clip, a wheel and a 5/8" washer onto
each end of the axle. Assemble a second 5/8" washer
onto each end of the axle if space allows. Secure both
wheels in place using two cotter pins. See figure 4.
WHEEL

AXLE

5/8"
WASHER

•

Place the cart bed braces and the cart tray onto
the wheel support. Secure latch stand bracket
underneath the tongue's latch lock lever. See figure 6.

•

Assemble the cart tray and cart bed braces to the
wheel support using eight 5/16" x 3/4" hex bolts and
5/16" nylock nuts. Tighten nuts after all bolts are in
place. See figure 6.
5/16" x 3/4"
HEX BOLT

AXLE
CLIP

5/8" WASHER
(IF SPACE ALLOWS)
COTTER PIN

FIGURE 4
CART
BED
BRACE

5/16"
NYLOCK NUT

•

Assemble the latch stand plate and latch stand
bracket (with alignment tab toward rear of cart) to
the cart tray using four 1/4" x 3/4" hex bolts and 1/4"
nylock nuts. Tighten nuts after all bolts are in place.
See figure 5.

FIGURE 6

1/4" x 3/4"
HEX BOLTS

TAB

1/4" NYLOCK NUT

FIGURE 5
10

•

Attach the engine mounting plate to the tongues
using two 3/8" x 3" hex bolts in the back holes, two
3/8" x 1" hex bolts in the front holes and four 3/8"
nylock nuts. See figure 7.

Place the hose hanger rod down into the hose hanger
bracket on the impeller housing assembly. See figure
9.

HINT: For easier assembly, support the rear tongue with

a block of wood.

HOSE HANGER
ROD

3/8" x 1"
HEX BOLT
3/8" x 3"
HEX BOLT

3/8" NYLOCK NUT

FIGURE 7
•

FIGURE 9

Attach the plastic elbow to the top of the engine
housing using four 5/16" x 3/4" hex bolts (self
tapping) and nylon washers. See figure 8.

•

Place a hose clamp onto the end of the hose. Push
the hose onto the hose adapter (nozzle). Tighten the
hose clamp onto the hose and hose adapter. Do not
collapse the hose adapter when tightening the clamp.
See figure 10.

•

The remaining hose clamp will be used later to fasten
the hose to the deck adapter.

HINT: Push in on hex bolts as you tighten to form threads.
•

Connect the hose adapter to the engine housing by
fastening three wing nuts to the pre-assembled bolts
in the engine housing. See figure 8.

HOSE ADAPTER
(NOZZLE)
HOSE CLAMP
NYLON WASHER
HOSE
5/16" x 3/4"
HEX BOLT
(SELF TAP)

WING NUT

FIGURE 10

FIGURE 8
11

•

CART COVER ASSEMBLY

Loop the 25" tarp strap under the hose. Fasten the
hooks to the hose hanger rod. See figure 11.

•

HOSE HANGER ROD

Slide the front support tube through the double loops
at the front of the cart cover. See figure 13.
DOUBLE LOOPS

25" TARP
STRAP

FRONT
SUPPORT
TUBE

FIGURE 11

CART COVER

FIGURE 13
•
•

Assemble the hitch plate to the tractor hitch if:
- Your tractor has a square (straight) hitch frame, to

help prevent binding.
- Your tractor has a lightweight hitch frame that

needs reinforcement for towing.
Use a 1/2" x 1-1/4" hex bolt, a 7/16" flat washer and a
1/2" nylock nut. See figure 12.
1/2" x 1-1/4"
HEX BOLT
TRACTOR HITCH
FRAME (SQUARE)

Slide the front support rod (straight ends) through the
front sleeve located in the top of the cart cover. Slide
a lower support rod (bent ends) through the rear
sleeve located behind the front sleeve. The bend in
the rod must face in the direction shown in figure 14.

FRONT SLEEVE
FRONT
SUPPORT
ROD

ATTACH
MOW-N-VAC
HERE

LOWER
SUPPORT
ROD
REAR SLEEVE

7/16" FLAT WASHER

HITCH
PLATE

1/2" NYLOCK NUT

BEND

TRACTOR HITCH
FRAME (TAPERED)

BOTTOM OF
CART COVER

FIGURE 12

FIGURE 14
12

•

Slide the second lower support rod (bent ends)
through the sleeve along the bottom of the cart cover.
Slide a looped end of the rope onto the rod as it
enters each gap in the sleeve. The bend in the rod
must face in the direction shown in figure 15.

•

Place the top support angle inside the cart cover.
Fold the bottom of the cover around the top support
angle. Insert two plastic plugs as shown in figure 17
to secure the cover to the ends of the top support
angle.

BOTTOM OF
CART COVER

PLASTIC PLUG

ROPE
PLASTIC STRIPS
BEND

LOWER
SUPPORT ROD

BOTTOM SLEEVE

WELDED BOLT

TOP SUPPORT ANGLE

FIGURE 17

FIGURE 15
•

•

Locate the plastic strips that are stitched to the
bottom of the cart cover. Cut seven slits in the cover
fabric that align with the holes in the plastic strips.
See figure 16.

•

Assemble the five 1/4" x 3/4" carriage bolts and
tinnerman nuts as shown, leaving the nuts loose
enough that the bolts can slide back and forth in the
slots. See figure 18.

CUT SLITS (7)

1/4" x 3/4"
CARRIAGE BOLT

PLASTIC STRIPS

TINNERMAN NUT

FIGURE 18

FIGURE 16
13

•

Secure front support tube to top support angle
using two 1/4" x 1-1/4" hex bolts and 1/4" lock nuts.
TIGHTEN. Do not over tighten and collapse support
tube. See figure 19.

•
•

NOTE: Cart bag not shown for clarity.

Assemble a 1/4" x 3/4" bolt and 1/4" lock nut to each
end of the second lower support rod. TIGHTEN, then
back nut off 1/2 turn. See figure 21.
Attach the lower support rod to the outside of the top
support angle using two 1/4" flanged nuts. TIGHTEN.
See figure 21.

NOTE: Cart bag not shown for clarity.
FRONT SUPPORT TUBE

TOP SUPPORT ANGLE

LOWER SUPPORT
ROD (BENT)

1/4" LOCK NUT

1/4" FLANGED
NUT

1/4" x 1-1/4" HEX BOLT
1/4" LOCK
NUT

FIGURE 19
•

1/4" x 3/4"
HEX BOLT

Place the front support rod on the outside and the
lower support rod on the inside of the top angle
support. Attach using two 1/4" x 3/4" hex bolts and
1/4" lock nuts. TIGHTEN nut only until flush with end
of bolt. The rods must pivot freely. See figure 20.

FIGURE 21
•

NOTE: Cart bag not shown for clarity.

Attach the braces to the front support tube using
two 1/4" x 1-1/4" hex bolts and 1/4" flanged nuts.
TIGHTEN. Do not over tighten and collapse support
tube. See figure 22.

NOTE: Cart bag not shown for clarity.
FRONT SUPPORT ROD
(STRAIGHT)

1/4" FLANGED
NUT
BRACE

LOWER SUPPORT ROD
(BENT)
1/4" LOCK NUT

1/4" x 1-1/4"
HEX BOLT

1/4" x 3/4" HEX BOLT

FIGURE 22

FIGURE 20
14

•

Place the assembled cart cover on top of the cart,
aligning the bolts in the top support angle with the
holes in the cart. Assemble five 1/4" flanged nuts onto
the bolts. DO NOT TIGHTEN YET. See figure 23.
Attach the bottom of the braces to the top support
angle and the cart using two 1/4" x 3/4" hex bolts,
1/4" washers and 1/4" flanged nuts. TIGHTEN. See
figure 23.
TIGHTEN the five 1/4" flanged nuts.

•

With the rope hanging down loosely, check if the
cover fits down freely around the rear of the cart tray.
If the cover needs to extend farther to the rear, loosen
bolts (a) in figure 24 to slide the support rod rearward.
If the rear of the cover does not rest down freely
around the rear of the cart tray, loosen bolts (b) in
figure 24 and tilt the front support tube rearward while
sliding the bottom of the braces rearward. Retighten
the bolts.

1/4" x 3/4"
HEX BOLT
1/4"
WASHER

BRACES

BOLT B

1/4"
FLANGED
NUT

BOLT A

FIGURE 24

•
•
FIGURE 23

Allow the rope to hang loosely behind the rear of the
cart. Use the lanyard to tighten the rope until it firmly
secures the cart cover to the cart. See figure 25.
Ensure lanyard is locked to keep rope in place. See
figure 25.

LANYARD

LOCK
UNLOCK

FIGURE 25
15

STOP

BEFORE PROCEEDING, look in the fold-out sheets included with this manual
to find templates for Sears mower decks. If written instructions are printed on
the template, follow those instructions instead of the instructions in this manual.

ASSEMBLING THE #62468 DECK ADAPTER
TO THE MOWER DECK

•

NOTE: Not all of the parts in the deck adapter hardware
package will be needed for your particular fit up.
•

Position the adapter over the deck opening, and check
for fit of cutout as shown in figure 27. Trim cutout, if
necessary, to allow tilting of adapter, keeping the fit as
close as possible for best vacuum suction.
NOTE: Make sure adapter clears gauge
wheels on mower deck

Remove the mower discharge deflector from your
mower deck. Save the deflector and hardware for
remounting deflector.

DECK ADAPTER
MOWER DECK

CAUTION: Mower deflector must be
replaced when Vac System deck adapter
is removed. Do Not operate mower
unless adapter or deflector is in place and
properly mounted.

•

Curl on deck may be located outside of adapter
or inside depending on deck opening design

Identify and cut out the template for your brand and
size mower deck. If there is no template included for
your deck size, you can make your own template by
marking around a piece of cardboard held against the
edge of the deck's discharge opening.

FIGURE 27
•

Tape the template to the face of the adapter, about
1/2" from front and 1/4" down from top for deeper
decks. For shallow decks, position template low
enough that adapter will not extend below bottom
of deck. Mark outline of template on face of adapter
using white crayon, nail or scriber. Drill a starting
hole inside the outline, then use a saber saw or key
hole saw to cut out the opening. See figure 26.
1/4" DOWN

Holding the adapter bracket and the deck adapter
together, position the deck adapter on the mower deck.
Keeping the edge of deck adapter as close as possible
to the offset in the adapter bracket, see if the slot in
the adapter bracket can be aligned with one or two of
the deflector holes in your mower deck’s discharge
opening. If the bracket can not be located correctly
using existing holes, it will be necessary to drill one or
two 5/16" diameter holes in the deck. See figure 28.
Use existing holes or drill 5/16"
diameter hole or holes.
ADAPTER BRACKET

IMPORTANT: Keep cut-off as close to
the top edge as possible.

DECK ADAPTER

1/2" FROM FRONT

MOWER DECK

Keep edge of adapter as close
as possible to offset in bracket

FIGURE 26

FIGURE 28
16

•

Assemble the adapter bracket to the deck using two
5/16" x 1-1/4" hex bolts, 5/16" flat washers and 5/16"
nylock nuts. See figure 29.

NOTE: It may be necessary to use extra 5/16" flat
washers to shim under the bracket next to the deck
surface. Ten extra washers have been furnished as
shims. See figure 29.

•

With deck adapter positioned correctly over the
discharge opening, use the adapter bracket as a
template and drill three 9/32" diameter holes in the
top of the deck adapter. See figure 30.

•

Bolt deck adapter to bracket using three 1/4" x 1"
bolts, nylon washers, 1/4" flat washers and 1/4"
nylock nuts. Nylon washers should be against the
inside of the deck adapter. See figure 30.

(2) 5/16" NYLOCK
NUTS

DECK ADAPTER

(2) 5/16" FLAT
WASHERS

(3) 1/4" NYLOCK
NUTS
ADAPTER
BRACKET

ADAPTER BRACKET
5/16" x 1-1/4"
HEX BOLT

(3) NYLON
WASHERS

5/16" flat washers
used as needed for
shims to adjust for
variations in decks.

MOWER DEC

(3) 1/4" STEEL WASHERS
(3) 1/4" x 1" HEX BOLTS

FIGURE 29

FIGURE 30

•

Assemble end of hose and a hose clamp over the
round opening of deck adapter and tighten clamp.

•

GO DIRECTLY TO THE OPERATION
INSTRUCTIONS ON PAGE 18.

OPERATION
KNOW YOUR VAC SYSTEM
Read this owner's manual and safety rules before operating your Vac System.
Compare the illustration below with your Vac System to familiarize yourself with the various controls and their locations.

BOOT

THROTTLE
CONTROL

CHOKE
CONTROL
FUEL
SHUT-OFF
ON/OFF
SWITCH

LATCH LOCK LEVER

THROTTLE CONTROL Controls speed of engine.
CHOKE CONTROL Adjust to allow cold starting.
FUEL SHUT-OFF Shuts off fuel flow to engine.
ON-OFF SWITCH Turns off engine ignition.

BOOT Connects the plastic elbow to the fabric top,
directing discharged material into the cart.
LATCH LOCK LEVER Locks the cart bed down to the
tongue. Releases to allow cart to be tipped back for
dumping.

CAUTION: Alcohol blended fuels (called gasohol or using

BEFORE STARTING

ethanol or methanol) can attract moisture which leads to
separation and formation of acids during storage. Acidic gas can
damage the fuel system of an engine while in storage.

See STORAGE Instructions for additional information.

FILL THE ENGINE WITH OIL! Your engine is shipped
without oil or gasoline. Add oil as instructed in Engine
Maintenance on page 20 of this manual. Add gas as
instructed in the separate engine manual.
• Inspect the Vac System to make sure all covers (rear
door, vinyl boot, elbow, hose adapter, hose and deck
adapter are properly attached.
• Check tires for proper inflation (12 - 14 lbs).

Never use engine or carburetor cleaner products in the
fuel tank or permanent damage may occur.

HOW TO STOP YOUR VAC SYSTEM

To avoid engine problems, the fuel system should be
emptied before storage for 30 days or longer. Drain the
gas tank, start the engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel next season.

•
•

WARNING: Never fill fuel tank indoors,
or with the engine running, or while the
engine is hot. Do not smoke while filling
tank.

To stop engine, move the throttle control lever to the
OFF position.
Disconnect spark plug wire from plug to prevent
accidental starting while equipment is unattended or
is being worked on.
CAUTION: The muffler and adjacent areas
are hot!

HOW TO START YOUR VAC SYSTEM

HOW TO USE YOUR VAC SYSTEM
CAUTION: Vehicle braking and stability
may be affected with the addition of an
accessory or an attachment. Be aware of
changing conditions on slopes.

WARNING: Never start or run the engine
without all covers being properly attached to
the blower housing and cart.
•
•
•
•
•

•

Check oil and gas in Vac engine.
Attach spark plug wire to spark plug.
Move choke lever on engine to CHOKE position.
(A warm engine may not require choking.)
Move throttle control lever on engine to FAST
position.
Grasp starter handle and pull rope out slowly until
engine reaches start of compression cycle (rope will
pull slightly harder at this point). Let the rope rewind
slowly.
Pull rope with a rapid, continuous, full arm stroke.
Keep a firm grip on starter handle. Let rope rewind
slowly. Do not let starter handle snap back against
starter.
Repeat instructions in two preceding paragraphs until
engine fires. When engine starts, move choke control
gradually to RUN position.

•
•
•
•
•

WARNING: Should your Vac System
become clogged, shut off tractor and Vac
engines. Before attempting to unclog,
remove wire from spark plug to prevent
accidental starting.

TO EMPTY THE CART
•
•
•
•
•
•

Inspect the Vac to make sure the cover, rear door,
boot, elbow, hose adapter (nozzle), hose and deck
adapter are properly attached.
Check tires for proper inflation (12 - 14 lbs).
Check for oil and gas in Vac engine.
Begin operation at low speed, adjusting forward
speed to match grass height and/or moisture
condition to prevent clogging.
Do not attempt to vacuum up any material other
than vegetation found in a normal yard, such as light
branches, leaves, twigs, etc.

•

Shut off the tractor engine and set the brake.
Shut off the Vac engine.
Loosen draw string and pull boot back from the elbow.
Use rope to secure cover in upright position. Refer to
illustration below.
Release latch lock lever on tongue and tip cart back.
Using a rake or suitable tool, pull grass clippings and/
or leaves out of the cart.

After the cart is emptied, tip it forward and secure it to
the tongue with the latch lock lever. Fold down cover
and secure in place with the rope.
CAUTION: To avoid possible injury, be sure
that no one is near the cart before releasing
the latch lock lever.

ROPE

MAINTENANCE
CUSTOMER RESPONSIBILITIES
•

Read and follow the maintenance schedule and the maintenance procedures listed in this section.

MAINTENANCE SCHEDULE
Fill in dates as you
complete regular service.

se e
e
n
h u h us aso orag
c
a ac
e st
e
s
e
e
e
y
for ter ver efor
E
Be Af
B

Service Dates

Check for loose fasteners
X
Check cover
X
Check tire pressure
X
Check engine oil level
X
Lubricate
X
Clean
X
X
Maintain engine per instructions below and in engine manual.

BEFORE EACH USE

ENGINE MAINTENANCE

CHECK COVER
• Check the cover, especially the front boot and the
rear flap for wear. Replace cover if worn or damaged.

•

Only use high quality detergent oil rated with API service
classification SF or SG. Select the oil's SAE viscosity
grade according to your expected operating temperature.
SAE 30 grade oil is recommended for warm weather use.
For cold weather use refer to the engine manufacturer's
Operating and Maintenance Manual.

CHECK FOR LOOSE FASTENERS
• Make a thorough visual check of the Vac System
for any bolts and nuts which may have loosened.
Retighten any loose bolts and nuts.

•

CHECK TIRE PRESSURE
• Check tire pressure regularly. Recommended tire
pressure is 12-14 Lbs.
CHECK ENGINE OIL LEVEL
• Check oil level before each use. Maintain engine oil
as instructed in the separate engine manual.

•

LUBRICATION
•
•

At the beginning of each season, lubricate the latch,
latch pivot bolt, and the axle where the hitch tongue
pivots, with a light machine oil.
At least once a season, grease or oil the wheel
bearings. Use automotive wheel bearing type grease
or 20 weight oil.

Check oil level before each use. Maintain engine oil
at level shown in figure 31 below.
Service air cleaner every 25 hours under normal
conditions. Clean every few hours under extremely
dusty conditions. Poor engine performance and
flooding usually indicates that the air cleaner should
be serviced. To service the air cleaner, refer to the
separate engine manual.
The spark plug should be cleaned and the gap reset
once a season. Spark plug replacement at the start
of each season is recommended. Check the engine
manual for correct plug type and gap specifications.
REMOVE OIL CAP

WARNING: Always stop engine and
disconnect spark plug wire before
cleaning, lubricating or before performing
any repairs or maintenance.

REPLACE CAP
AFTER FILLED

CLEANING
•
•

Make sure the cart and top are cleaned after each
use. Grass clippings and leaves left in the cart will
mildew and cause damage if not cleaned out.
Clean the engine regularly with a cloth or brush.
Keep the cooling fins on the engine housing clean
to permit proper air circulation which is essential to
engine performance and life. Be sure to remove all
dirt and debris from muffler area.

FULL OIL LEVEL

OIL

FIGURE 31
20

STORAGE AND OPTIONAL USE
•
•
•
•

TO USE THE CART WITHOUT THE VAC SYSTEM
• Remove bolts holding frame to cart and store bag
and frame in a safe place.

Clean the engine and the entire unit thoroughly.
Refer to engine manual for correct engine storage
instructions.
If storing in an unventilated or metal storage shed,
coat metal parts with light oil or silicone to prevent
rust.
Store unit in a clean, dry area.

CAUTION: The muffler and adjacent areas
are hot!

It is important to prevent gum deposits from forming in
essential fuel system parts such as the carburetor, fuel
filter, fuel hose or tank during storage. Also, alcohol
blended fuels (called gasohol or using ethanol or
methanol) can attract moisture which leads to separation
and formation of acids during storage. Acidic gas can
damage the fuel system of an engine while in storage.

•
•
•

Keep removed bolts, washers and nuts in a safe
place with bag.
Remove and store the four bolts and nuts which
fasten the engine base to the tongue.
Slide the engine off the tongue and store in a safe
storage area.

To avoid engine problems, the fuel system should be
emptied before storage of 30 days or longer. Follow the
instructions in the engine’s Operating &
Maintenance Manual.

TROUBLESHOOTING
PROBLEM
POSSIBLE CAUSE(S)
Engine fails to start 1. Spark plug wire disconnected.
2. Safety switch not contacted.
3. Fuel tank empty, or stale fuel.
4. Fuel shut-off valve closed (if so
equipped).
5. Faulty spark plug.

CORRECTIVE ACTION
1. Connect wire to spark plug.
2. Correctly install hose adapter nozzle.
3. Fill tank with clean, fresh fuel.
4. Open fuel shut-off valve.

Loss of power;
operation erratic.

1. Connect and tighten spark plug wire.
2. Move choke lever to OFF position.
3. Clean fuel line; fill tank with clean fresh gasoline.
4. Disconnect fuel line at carburetor to drain fuel tank. Refill
with fresh fuel.
5. Adjust carburetor.*
6. Service air cleaner.*

1.
2.
3.
4.

Spark plug wire loose
Unit running on CHOKE.
Blocked fuel line or stale fuel.
Water or dirt in fuel system.

5. Carburetor out of adjustment.
6. Dirty air cleaner.
Engine overheats
Too much vibration

Unit does not
discharge

1. Carburetor not adjusted properly.
2. Engine oil level low.
1. Loose parts or damaged impeller.

1. Discharge chute (elbow) clogged.
2. Foreign object lodged in impeller.
3. Vac Cart is full.

5. Clean, adjust gap or replace.

1. Adjust carburetor.*
2. Fill crankcase with proper oil.
1. Stop engine immediately and disconnect spark plug
wire. Tighten all bolts and nuts. Make all necessary repairs.
If vibration continues, have unit serviced by an authorized
service dealer.
1. Stop engine immediately and disconnect spark plug wire.
Clean inside of housing and discharge chute (elbow).
2. Stop engine immediately and disconnect spark plug wire.
Remove lodged object.
3. Empty cart.

*Refer to the engine manual packed with your unit.
NOTE: For repairs beyond the minor adjustments listed above, please contact your nearest authorized service dealer.
21

REPAIR PARTS LIST FOR 486.25012 VAC

5
3

6
7

10
18

25
22

11
12

18
19

6
28
27
30
39

14
23

23
23

REPAIR PARTS LIST FOR 486.25012 VAC

REF.
NO.

PART NO.

QTY. DESCRIPTION

48791

65518

43012

REF.
NO.

PART NO.

Cart Tray

47189

Nylock Nut, 1/4-20

Rope, 36"

47810

Nylock Nut, 5/16-18

Hex Bolt, 1/4-20 x 3/4"

R19212016

Washer, 5/8"

24386

Latch Stand Plate

43010

Cotter Pin

43182

Hex Bolt, 5/16-18 x 3/4"

23353

Hitch Pin

26008

Axle

43001

Hex Bolt, 3/8-16 x 1"

40880

Wheel

HA21362

Nylock Nut, 3/8-16

65442

Rear Tongue

43343

Hair Cotter Pin, 3/32"

24527

Wheel Support

43574

Hex Bolt, 3/8-16 x 3"

24497

Latch Stand Bracket

47407

Hex Bolt, 5/16-18 x 4"

25742

Front Tongue

23540

Hitch Plate

23475

Hitch Bracket

43351

Hex Bolt, 1/2-13 x 1-1/4"

25010

Latch Lock Lever

712-3083

Nylock Nut, 1/2-13

HA20186

Spring

43352

Flat Washer, 7/16"

25875

Cart Bed Brace

25910

Axle Clip

QTY. DESCRIPTION

REPAIR PARTS FOR MODEL 486.25012 VAC

31
15
28

12
18

19
42

7
1

43
12

See page 26

31
28

ADAPTER #62468
20

13
25

8
36
26

25
28

27
5
10
26

17
9
34

8
27 33

13
26
25

24
27
26
13

18
3

39
8

40
34

41
26
25

23
14

35
13

REPAIR PARTS FOR MODEL 486.25012 VAC

REF.
NO.

PART NO.

QTY. DESCRIPTION

27144

25874

REF.
NO.

PART NO.

QTY. DESCRIPTION

Top Support Angle

43574

Hex Bolt, 3/8-16 x 3"

Front Support Tube

43088

Washer, 1/4" Std.

25876

Brace

1543-69

Nylon Washer

49873

Lower Support Rod

43081

Washer, 5/16" Std.

43840

Hex Bolt, 5/16-18 x 1-1/4"

1509-90

Hex Bolt, 1/4-20 x 1-1/4"

42479

Cart Cover

47630

Hex Bolt, 5/16-18 x 3/4"

42460

Engine

47810

Nylock Nut, 5/16-18

43001

Hex Bolt, 3/8-16 x 1"

(Thread Forming)

25873

Engine Mounting Base

47598

Nut, Hex Flange 1/4-20

43661

Hex Bolt, 1/4-20 x 1"

43830

Deck Adapter

43791

Hose Adapter

23560

Deck Adapter Bracket

43012

Hex Bolt, 1/4-20 x 3/4"

43080

Carriage Bolt, 5/16" x 3/4"

47189

Nylock Nut, 1/4-20

23825

Mounting Strap

41882

Hose

23826

Angle Bracket

49974

Hose Hanger Rod

49872

Front Support Rod

46420

Elbow with Deflector

43085

Hex Bolt, 5/16-18 x 1-1/2"

712-0421

Wing Nut

HA21362

Nylock Nut, 3/8-16

43013

Lock Nut, 1/4-20

62468

Deck Adapter Kit

48402

Plug, Plastic

23827

Mounting Bracket

44850

Tarp Strap

44950

Carriage Bolt, 1/4-20 x 3/4"

44849

"S" Hook

41518

Tinnerman Nut, 1/4-20

43793

Hose Clamp

42482

Owners Manual

43790

Tarp Strap, 25"

REPAIR PARTS LIST FOR 486.25012 VAC
2

2
18
2
10
5
4

52
9

3
24
17

10
8

22
20

15
13

16
14
16
1

REF.
NO.

PART
NO.

Harness, Wire

725-1700

Switch Cover

Housing Assembly, Inner

725-3166

Snap Mount Switch

Housing Assembly, Outer

726-0272

Clamp

43182

Hex Bolt, 5/16-18 x 3/4"

731-1613

Switch Cover

47600

Hex Bolt, 5/16-24 x 1"

24958

Hose Hanger Bracket

710-1268

Screw, Self Tap #10-16 x 3/8"

46584

Hex Nut, Whizlock 5/16-18

43063

Hex Bolt, 5/16-18 x 1"

43081

Washer, 5/16" Std.

712-0421

Wing nut

736-0247

Washer

47810

Nylock Nut, 5/16-18

66995

Impeller Assembly

43086

Lock Washer, 5/16"

40320

Hex Bolt, 5/16-24 x 1-1/4" Locking

41480

Wire Mag. Ground

HA11154

Key, 3/16" Sq. x 1.75"

REF.
NO.

PART
NO.

QTY. DESCRIPTION

629-0241A

24634

24633

QTY. DESCRIPTION

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
OF TRACTOR WITH ATTACHMENT

FOLD
ALONG
DOTTE
THIS IS
D LINE
A 10 D
EGREE
SLOPE

ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL

10 DEGREES MAX.

WARNING: To avoid serious injury, operate your tractor up and
down the face of slopes, never across the face. Do not operate
on slopes greater than 10 degrees. Make turns gradually to
prevent tipping or loss of control. Exercise extreme caution
when changing direction on slopes. Braking may be affected by
tractor attachment. Reduce speed on slopes.

1. Fold this page along dotted line indicated above.
2. Hold page before you so that its left edge is vertically parallel to a tree
trunk or other upright structure.
3. Sight across the fold in the direction of hill slope you want to measure.
4. Compare the angle of the fold with the slope of the hill.

PARTS ORDERING/SERVICE

Riding Equipment
questions or problems?
Satisfaction with your purchase
is our number one concern!
To troubleshoot problems,
get answers to questions, order parts,
or schedule repair service for your
Riding Equipment, call the number below.
Para respuestas a preguntas o problemas,
y ordenar piezas o pedir servicio para la
reparación de su equipo, llame el número abajo.

1-800-659-5917
Craftsman Help Line
www.craftsman.com
® Registered Trademark / TM Trademark of KCD IP, LLC in the United States, or Sears Brands, LLC in other countries
® Marca Registrada / TM Marca de Fábrica de KCD IP, LLC en Estados Unidos, o Sears Brands, LLC in otros países

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Craftsman Soft Top Vac Riding Mower Attachment Owners Manual

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