Craftsman Table Saw 315 21829 Owners Manual
315218290 315218290 CRAFTSMAN 10 TABLE SAW - Manuals and Guides L0520316 View the owners manual for your CRAFTSMAN 10 TABLE SAW #315218290. Home:Tool Parts:Craftsman Parts:Craftsman 10 TABLE SAW Manual
CRAFTSMAN Saw Table Manual L0520316 CRAFTSMAN Saw Table Owner's Manual, CRAFTSMAN Saw Table installation guides
31521829 bdaf21ae-9d53-43bb-9e65-20d316ad36e9 Craftsman Saw 315.21829 User Guide |
2015-01-05
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Operator's Manual 10 in. TABLE SAW Model No, 315.218290 _k WARNING: To reduce the risk of injury,the user must read and understandthe operator's manual before using this product. Customer Help Line: 1-800-932-3188 Seam, Roebuck and Co., 3333 BeverPy Rd., Hoffman Estates, IL 60179 USA Visit the Craftsman web page: www.seam.com!cmffsman 983000-693 7-15-05 Warranty ............................................................................................................................................................................ 2 Introduction....................................................................................................................................................................... 2 GenareJSafety Rules......................................................... ............................................................................................ S--4 Specific Sat°styRules .................................... ................................................................................................................. 4-5 Symbols......................................................................................................................................................................... 6-7 EIac_ca( ............................................................................................................................................................................ 6 Glossary of Tsn'ns.............................................................................................................................................................. g Features..................................................................................................................................................................... 10-13 Tools Needed ................................................................................................................................................................. 13 Loose Parts ............................................................................................................................................................... 14-15 Assembly................................................................................................................................................................... 16-22 Operation................................................................................................................................................................... 22-39 Adjustments .............................................................................................................................................................. 40-44" Maintenance................................................................................................................................................................... 45 Accessories.................................................................................................................................................................... 46 Troubleshooting......................................................................................................................................................... 46-47 Exploded View ........................................................................................................................................................... 4-8-57 Parts Ordering/Service...................................................................................................................................... Back Page ONE YEAR FULL WARRANTY ON CRAFTSMAN TOOL If this Craftsman tool fails due to a defect in material or workmanshipwithin one year from the date of purchase,Call 1-B00-4-MY-I-IOME O to arrange for free repalr.If thls tool is used for commercial or rental purposes, this warranty will apply for only ninety days from the date of purohass. This warranty appiles only while this product is in the United States. This warranty gives you specific legal rights, and you may eJso hays other rightswhich vary from stats to state. Seam, Roebuck and Co., Dept. 8t7WA, Hoffman Estates, IL 60179 This tool has many features for makingits use more pleasant and enjoyable. Safety, performance, and dependability have been giventop priorityin the design of this productn'_.kingit easy to maintain and operate. 2 _k WARNING." Reed and understand all insb'uetions, Failureto re[low all instruckions{istadbelow, may resuttin electric shock, fire andlor serious personal injury. READ ALL iNSTRUCTIONS • • • • • • • KNOW YOUR POWER TOOL. Read the operator's manual carefully.Learn the saw's applicationsand Iimftations aswet[ es the specific potenti_ hazards related to this tool. GUARD AGAINST ELECTRICAL SHOCK BY PREVENTING BODY CONTACT WITH GROUNDED SURFACES- For examp}e,pipes, radiators, ranges, refrigeratorenclesures. KEEP GUARDS IN PLACE and in good working order. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removedfrom tool before turningit on. KEEP WORK AREA CLEAN. Cluttered areas and benches inviteaceidents. DO NOT leave tools or pieces ot wood on the saw while it is in operation. DO NOT USE IN DANGEROUS ENVIRONMENTS. Do not usepower tools in damp or wet locationsor expose to rain. Keep the work areaweI_s_. KEEP CHILD REN AND VISITORS AWAY. All visitors shouldwear safety g_aesasand be kept a safe distancefrom work ares. Do not let visitors osntact tool or extensioncord while operating. • MAKE WORKSHOP CHILDPROOF with padlocks and master switches, or by removings_,_'terkeys. • DON'T FORCE TOOL. It will do the job better and safer at the feed rote for which it was designed. • USE RIGHT TOOL, Don't rome the tool or attachment to do a job it was not designedfor. Don't use it for a purposenot intended. • USE THE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. Use on[y a cordheavyenoughto carrythecurrent yourprodu_ will draw. An undersizedcord will cause a drop in line voltage resultingin _oesof power and overheating.A wire gauges'_e (A.W.G.)of at least 14 is recommended for an extensioncord 25 feet or less in length. If in doubt, use thenext heavier gauge. The smallerthe gauge number, the heavierthe cord. • DRESS PROPERLY. Do not wear loose clothing, gloves, neckties, or jewelry. They can get caught and draw you intomoving parts. Rubber glovesand nonskidfoo[wser are recommendedwhen working outdoors.Alse wear protecl:'Nehair osver;ng to contain long hak. • ALWAYSWEAR SAFETYG_ESWITI-I SIDE SHIELDS. Everyday eyeglasseshave onlyimpactresistantlenses, they are NOT safety gtaseas. • SECURE WORK, Use clamps or avise to hold work when pc_ctical._fs safert_n using your han_ an _ees both hands to operate tool. • DON'T OVERREACH. Keep properfootingand ba_nco at sit times. • • • • • • • • • • • • • • MAINTAIN TOOLS WITH CARE. Kesp tools sherp and clean for better and safer performanca.FoJiow instructionsfor lubricatingand changingaccessories. DISCONNECT TOOLS. When not in use, before servicing,or when changingaLl_chmants,blades, bits, cutters, etc., an tools should be disconnected. AVOID ACCIDENTAL STARTING. Be sure switch is off when plugging in any tooL USE RECOMMENDED ACCESSORIES. Consult the operator'smanual for recommendedaccessories.The use of improperaccessoriesmay risk injury. NEVER STAND ON TOOL, Serious injurycould occur if the tool is tipped or if the cuttingtoo[ is unintention_lly con_.cted. CHECK DAMAGED PARTS. Before further use of the toot,a guard or other part that is damaged should be carefuttychecked to determine that it will operate propedyand perform its intendedfunction. Check for al{gnn_nt of movingparts, b(n_ing ot movingparts, breakageof parts, mounting and anyother conditioP.s that may affect its oparatien. A guard or o_er part _at is damaged must be properlyrepairedor replaced by _.nau'thofized service centerto avoid risk of personal ir_u_ USE THE RIGHT DIRECTION OF FEED. Feed work into a blade or cutler against the directionot rotation of bladeor cutter only. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN THE POWER OFF. Don't leave tool until it comes to a complete stop, PROTECT YOUR LUNGS. Wear a face or dust mask if the cutting operation is dusty. PROTECT YOUR HEARING.Wear'hearing protection dorJng exte_de_ periodsofopera,on, DO NOT ABUSE CORD. Never yank cord to disconnect from receptacle. Keep cord from heat, oil, and sharp edges. USE OUTDOOR EXTENSION CORDS, When tool is used ou_oore, use onlyextensbn cordswith approved ground osnne_ion tha_are intended for use outdoors and so m_rked. ALWAYS KEEP THE BLADE GUARD AND RIVING KNIFE/SPREADER/SPLITTER IN PLACE and in working order. KEEP BLADES CLEAN, SHARP, ANDWITH SUFFICIENT SET. Sharp blades minimize stalling and kickback. • KEEP HANDS AWAY FROM CLrt-r|NG AREA. Keep hands away from blades. Do not reach underneath • • • • • • • • • work or around or over the blade while blade is rotating. Do not attempt to remove cut material when blade is moving. BLADE COASTS AFTER BEING TURNED OFF, NEVER USE IN AN EXPLOSIVE ATMOSPHERE. Normal sparking of the motor Gould ignite fumes. INSPECT TOOL CORDS PERIODICALLY. If damaged, have repaired by a qualified service technicianat an authorizedservice facility.The conductorwith insulationhaving an outer surfase that is green with or without yellow sl:ipes is the equipment-ground[ng conductor.If repair or replacement of the electric cord or plug is necessary,do not connect the equipment-grounding conductor to a live terminal.Repair or replace a damaged or worn cord immediately.Stay constant_j aware of cord location and keep itwen away from the rotatingblade. INSPECT EXTENSION CORDS PERIODICALLY and replace if damaged. GROUND ALL TOOLS. if tool is equipped with threeprong plug, it should be plugged into a thrse-ho_e electrical race,oracle. CHECKWlTH A QUALIFIED ELECTRICIAN or service personnelif the 9rounding instructionsare not completely understoodor if in doubt as to whether the tool is properly 9rounded. USE ONLY CORRECT ELECTRICAL DEVICES: 3-wira e0_.tansion cords that have 3-prong groundingplugs and 3-pole receptaclesthat accept the tool's plug. DO NOT MODIFYthe plug provided. If it will not fit the outlet, have the proper outlet installed by a quatified etectndan. KEEP TOOL DRY, CLEAN, AND FREE FROM OIL AND GREASE. Always use a c_eancloth when clean- • • • • • • ing. Never use brake fluids, gasoline,pe_'oleum-based products, or any soWantsto clean tool. STAY ALERT AND EXERCISE CONTROL. Watch what you are doing and use common sense. Do not operate tool when you are tired. Do not rush. DO NOT USE TOOL IFSWlTCH DOES NOT TURN IT ON AND OFF. Have defective switchesreplaced by an authorizedservtce center. USE ONLY CORRECT BLADES. Do not use blades with incorrect size holes. Never use blade washers or blade bo{Lsthat ere defective or incorrect.The maximum blade capacity of your saw is 10 in. {254 ram). BEFORE MAKING A CUT, BE SURE ALL ADJUSTMENTS ARE SECURE. BE SURE BLADE PATH IS FREE OF NAILS. inspect for and remove all nails from lumber before cutting. NEVER TOUCH BLADE or other moving parts during USe. • • NEVER START A TOOL WNEN ANY ROTATING COMPONENT IS IN CONTACT WITH THE WORKPIECE. DO NOT OPERATE A TOOL WHILE UNDER THE INFLUENCE OF DRUGS, ALCOHOL, OR ANY MEDICATION. • WHEN SERVICING use only identica]replacement parts. Use of any other parts may create a hazard or cause product damage. • USE ONLY RECOMMENDED ACCESSORIES listed in this manual or addendums. Use of accessories that are not listed may cause the risk of personal injury. Instructions for safe use of aecsseorias are Inciuded with the accessory. • DOUBLE CHECK ALL SETUPS. Make sure blade is tight and not trek(rig contact with saw or workpieca before connecting to power supply. • GUARD AGAINST KICKBACK. Kickback occurs when the blade stalls rapidly and workplace is driven beck tow_ds the o_arator. It can pull your h_nd (nto the blade resultingin serious personalinjury.Stay out oi blade path and turn switch off immedi_ely if blade bindsors_iis, • USE RIP FENCE. Always use a fence or straight edge guidewhen Hpping. • SUPPORT LARGE PANELS. To minimize risk of blade pinchingand kickback, always support large panels. • REMOVE ALL RENCES AND AUXILIARY TABLES before transpo_ng saw. Failureto do so can result in an accidsn.tcausing pose_le serious personalinjury. • ALWAYS USE BLADE GUARD, RMNG KNIFE/ SPREADEPJSPLrl-rER, AND ANTI-KICKBACK PAWLS on 81[=through-sawing =operations. Through- sawing operations are those Inwhich the blade outs completely through the work.pieceas in rippingor crass out_r,g. Keep the b_de gu_-d down, th_ _ntikickback pawls down, and the rivingkrdfe/spreader/ splitter properly alignedto '_e saw blade. • ALWAYS ,RECURF.WORK firmly against rip fence, miter fence, or miter gauge. • ALWAYS USE A PUSH STICK FOR RIPPING NARROW STOCK. A push stick is a device used to push a workplace through the blade instead of using your hands. Size and shape canvary but the pushstick must always be narrowerthan the work,piece to prevent the push stick from contacting th_ saw blade. When ripping narrowstock, always usaa pushstick,so yourhand does not come closeto ths sew blade. Use a fea_herbeard and push blocks for non-throughouts. 4 • NEVER perform any operation =freehand" which means using onlyyour hands to support or guide the workplace. AJwaysuse either the rip fence or miter fence to positionand guide the work. interferewith safe operationBEFORE performingany work usingthe table saw. I ALWAYS TURN OFF SAW before disconnectingit, to avoid accidentalstarting when reconnectingto power supply. ROUTER ACCESSORY SAFETY RULES • ALWAYS DISCONNECT SAW FROM POWER SUPPLY BEFORE MAKING ADJUSTMENTS OR ADDING ACCESSORIES. Make sure the switch is off when reconnecting to power supply. • ALWAYS FEED WORKPIECE AGAINST THE ROTATKIN OF THE CUTTER. • NEVER stand or have any part of your body in line with the path of the saw blade. • NEVER reach behind, over,or within three inches of the blade or cutter with either hand for any reason. • MOVE THE RIP FENCE cut of the waywhen cruse cutting. • NEVER use rip fence as cutoff gauge when cross cutting, • DO NOT USE AWKWARD HAND POSITIONS. • NEVER attempt to free a stalled saw blade without first turning the saw OFF and disconnectingthe saw from the power source. • PROVIDE ADEQUATE SUPPORT to the rear end sides of the saw table for wide or longwork pisces. Use a sturdy "outrigger" support if a table extension more than 24 inches tong 'Isattached to the saw. • AVOID KICKBACKS (work thrown back toward you) • KEEP FINGERS AWAY f_om therevolving cutter,and use fixtureswhen necessary. • ALWAYS USE THE DUST COVER for overhead guarding. • DO NOT REMOVE JAMMED CUTOFFPIECES until cutter or blade has stopped and tool has been disconnected from power source. • HOLD THE WORKPIECE FIRMLY AGAINST THE TABLE., b_r. a) Keeping bladesharp. b} Keeping r{pfence parallelto the saw blade. c) Keeping riving knife/spreader/splitter,ant_-kickback pawls, and blade guard In plase and operating. d) Not retsasingthe work before it is pushed a_lthe way past the saw blade usinga pushstick. e) Not tipping work that is twisted or warped or does not have a straight edge to guide along the fence. • AVOID AWKWARD OPERATIONS AND HAND POSITIONS where a sudden slip could cause your hand to move into the cuttingtool. • USE ONLY RECOMMENDED ACCESSORIES listed in this manual or addendums. Use of accessoriesthat are not listed may causethe risk of personal in'fury. Instructionsfor safe use of accessoriesareinc(uded with the accessory. • MAKE SURE THE WORK AREA HAS AMPLE LIGHTING to see the work end that no obstructionswill _ • ALWAYS USE THE SAW'S MASTER SWITCH TO TURN TIlE ROUTER ON AND OFR • THIS TOOL shouldhave the fo2low'_ng markings: a) Wear eye protection. b) Use saw bla.deguard and rivingknife/sprsadsd splitterfor every operation for which it can be used, including all through sawing. c) Keep hands out of the line of saw blade. d) Use a pushstickwhen required. e) Pay particular attention to instructions on reducing Iisk otkickback. f) Do notperform any operationfreehand. g) Never reach around or over the saw blade. • SAVE THESE INSTRUCTIONS. Refer to them frequently and useto instruct other users. If you loan someone thLstool, Joanthem these instructJona also. WARNING: Some dust created by power sanding, sawing, grinding,drilling,and otherconstructionactiv_ies contains chemicals known to cause cancer, birth defects or other reproductiveharm. Some examples of these chemicals are: • lead from Isad-based paints, * crystallinesilica from bricks and cement and other masonryproducts, and = arsenic and chromiumfrom chsmicatly-_'satedlumber. Your risk from these exposures varies,depending on how often you do this type of work. To reduce your exposure to these chemicals:work in a well ventilatedarea, and work with approved safety equipment, such as those dust masks that are specialtydesignedto f_lterout microscopicparticles. 5 Some of the following symbolsmay be used on this tool. Please study them and learn their meaning. Proper interpretationof these symbolswill allow you to operate the tool better and safer. SYMBOL NAME DESIG NATION/EXPLANATIO N V Volta Voltage A Amp_es CuTrent Hz Hertz Frequency(cyclesper second) W Watt Power Minutes Time "x., Affemating Current Type ofcurrent _, DirectCurrent Type or a characteristicof current no No Load Speed Rotational speed, at no load [] Class U Construction Double-insulatedconstruction •.Jmin Per Minute Revolutions,strokes,surface speed, orbits etc., par minute (_ Wet Conditions Alert Do not expose to rain or use in damp locations. Read The Operator's Manual To reduce the operator's manual risk before of injury,user using this must product, read and understand rain O Eye Protection Always and wearasafety goggles or safety g_Lqses withproduct, aide shields full face shieldwhen operating this Sa_e_ Alert Precautionsthat involve yoursafety. No Hands Symbol Failureto serious personalinjury. keepyour hands away from the blade wi|i result in Pinch Warning potential areas where pinchingcould occur. Hot Surface To reduce the risk of injuryorpaying damage, avoid contact with Always watch for movement exVa attentionto any hot sudaoa. ii (_ 6 The following signetwords and meanings are intendedto explain the levels of risk associated with this product. SYMBOL A SIGNAL MEANING DANGER: Indicates an imminentlyhazardoussituation,which, if not avoided,will result in death or seriousinjury. WARNING: Indi_at_a potentiallyhazardoussituation, which, if not avoided, could result in death or seriousin}ury. CAUTION: Indir_tas s potentisl{y hazardoussituation,which, if not avoided, may result in minor or moderate injwy. CAI_'ION: (Without Safety AlertSymbot)Indicaies a situationthe.tmay resultin property damage. SERVICE _k Servicingrequires extreme care and knowledge and should be performed only by a qualified service technician. For servicewe suggest you returnthe product to your nearest AUTHORIZED SERVICE CENTER for repair. When servicing, use on}yidenticalreplacement parts. WARNING" To avoid serious personal injury,do not attempt to use this product until you read,thoroughty and understand completely the operator's manual. Save this operator'smanual and review h'equentty for continuingsafe oparat_on and instructing otherswh_ may use this product. WARNING: The operation of any power tool can resultin foreign objects being thrown intoyour eyes, which can result insevere eye damage. Before beginning power tool operaf3on,aJwayswear safety goggles or safety glasseswith side shields and a full face shieldwhen needed, We recommend Wide VisionSafety Mask for use over eyeglasses or standard safety glasseswith side shields,Always use eye protection which is marked to comply with ANSI Z87.1. SAVE THESE INSTRUCTIONS EXTENSION CORDS Use oniy3-wirs extensioncords t_et have 3-prong grounding plugsand 3-pole receptaclesthat accept the tool's plug. When usinga powertoolat a considerabledistancefromthe powersource, use an extensioncordheavy enoughto carry the current that the tool will draw. An undersizedextension cord will cause a drop in line voltage, resulting in e loss of power and causing the motor to overheat. Use the chart providedbelow to determine the minimum wire size required in an extension cord. Only round jacketed cords listed by Underwriters Laboratories(UL)should be used. • "Ampere re,ling(on tool dab= plate) 0-2.0 Cord Length 25' "_6 2.1-3.4 16 3.5-5.0 5.1-7.0 7.1-12.0 Wire Size (A.W.G.) "_6 t6 14 12.1-16.0 14 50' 16 16 16 14 14 12 100' 1'6 1'6 1'4 1'2 10 -- -Used on 12 gauge- 20 amp circuPL NOTE: AWG = American Wire Gauge When workingwith the too] outdoors, use an extension cord that is designed for outside use. This is indicated by the letters "WA"on the cord'sjacket. Before using an extension oord, inspect it for loose or exposed wires and cut or worn insulation. WARNING: Keep the extension cord deer of the working arcs. Position the cord so that it will not get caught on lumber,tools or otherobstructionswhile you are workingwi.itna power toot. Failureto do so can resultin serious personal injury. •_ ,_ WARNING: Check extension cordsbel:oreeach use. ELECTRICAL CONNECTION This too[ is powered by a precisionbuilt electricrootor. It shouldbe connected to a power supply t_at is 120 volts, 60 Hz, A¢ only (normal household currentJ. Do not operate this toot on directcurrent (DC). A substantial voltage drop will cause a loss of power and the motor will overheat, fftha saw does not operatewhen plugged into an outlet, double check the power supply. SPEED AND WIRING The no-load speed of this tool is approximately 4,800 rpm. Thissbeed is not constant and decreases under a load or with lower voltage. For voltage, the wiringin a shop is as important as the motor's horsepowerratlt_. A Lineintended only for lights oannot properly carry a power tool motor. Wire that is heavy enough for a shortdis_nce wi!!be too light for a greater distance.Ailne that can support one power tool _ay not bs able to support two or three tools. GROUNDING INSTRUCTIONS In the eventof a malfunctionor breakdown,grounding providesa path of least raslstanoefor electriccurrent to reduce the risk of electric shook.]his tool is equipped with an electriccord havingan equipment-groundingconductor and a groundingplug. The plug must be plugged intoa matching outlet that is properly installedand groundedin accordancewith all localcodes and ordinances. Do not modifythe ptug provided. It It will not fit the outlet, have the proper outlet installed by e qualified alectrlalan. _mpropercanneot_onof theequipment-groundingconductor can result in a dsk st electric shock. ]'he conductor with Insulationhavingan outersurfacethatIs greenwith orwithout ye,ow stripesis theequ|pment-groundlngconductor.It repair or replacement of the electric cord or plug is necessary,do not connect the equipment-groundingconductor to a live terminal If damaged replaceimmediately.Never usetool with a damaged cordsince touchingthe damagedarea could cause electricalshock resulting in sedous injury. Check with a qualified electrlc_n or s_rvice personnelff the groundingInstructionsare not completely understood, or it in doubt as to whetherthe tool Lsproperbjgrot_nded. WARMING: The saw's motor cord must only be pluggedintothe receptacle providedonthe saw which is controlledby the saw's master switch. Never plug the motor cord d_'ectty"intoan extension cord as this wi_ stop the saw's motor from turning OFF. Repair or rsplacaa damaged or worn cord Imroedtately. This tool is intended for use on a ch'cuitthat has an outtet like the one shown in figure 1. It also has a groundingpin llke theone shown. SAW RECEPTACLE MOTOR POWER PIN 8 120V GROUNDED OUTLET FJG.1 Anti-Kickback Pawla (radial arm and table saws) A device which, when properlyinstalledand maintained, is designed to stop the wcrkpisee from being kicked back toward the front of the saw duringa rippingoperation. Arbor "Theshaft on which a brads or cu_}ng tool is mountsd. Bevel Cut A cutting operation made w]th the blade at any angle other than 90° to the table surPace. Non-Through Cuts Any cutting operationwhere the blade does not extend completelythrough the thickness of the workplace, Push Blocks and Push 8ticks Devices used to feed the workpiece through the saw biade duringcutting operations.A push stick (not a push Mock) should be usedfor narrow ripping operations. These aids help keep the operator'shands w_l away frccn the blade. Chamfer A cut removing a wedge from a blockso the end (or part of the and) is angled ratherthan at go°_ Pilot Hole (drill presses) A small hole drilled in a workpie_ that serves as a guide for drillinglarge holes accurately. Reeaw A cutting operetiento reduoathe thickness of the workpiece to make thinnerpieces, Resin A sticky,sap-based substancethat has hardened. Compound Cut A cross out made with bert1a miter and a bevelangle. Cross Cut A cutting or shap]ng operation made across the grain or the width of the workpisce. Cutter Head (planers and Jointera| A rotatingpiece of ad}ustabla blades. The cutter head removes material from the warkpiece. Dedo Cut A non-throughcut which producesa square-sided notch or bough in the workplece (requiresa special blade). Featharboard A device used to help centre] the workpless by guidingit securelyagainst the table or fence duringany ripping operation. FPM or $PM Feetperminute(orstrokesperminute), usedinreference toblademovement. Revolutions Par Minute {RPM) The number ofturnscompletedby a spinning objectin one minute. Ripping or Rip Cut A cutting operationalongme length of the work.piece. Riving Knifa/_prsader/Splittar (table saws} A metal piece, slightly thinnerthan the blade, which helps keep the kerr open and a{sa helpsto prevent k.Jckback. Saw Blade Path The area over, under,behind, or in front of the blade. As it applies to the workplece,that area which will be or has been cut by the blade. Sat The distancethat the tip of the saw blade tooth is bent (or set:}outward from the face of the blade. Snipe (planers) Depression made at e_her end ofa workplace by cutter blades when the workplace is not properlysupported. Throw-Back The throwing back of a worl(plece usuallycaused by the workplace being dropped into the blade or being placed inadvertentlyin contact with the blade. Freehand Performinga cut without the workpiece being guided by a fence, miter gauge, or other aide. Gum A stick'34, sap-based residue from wood products. Heel Alignment of the blade to the fence. Karl The material removed by the blade In a throughcut or the slot produced by the b!ade in a non-throughor partial cut. Kickback A hazard that can occur when the blade binds or stalls, throwingthe workplace back toward operator. Leading End "Theend of the workp'lecepushed into the tool first. Mltar Cut A cutting operation made with the workplace at any angle to the blade other than 90 °. Through SaWing Any cutting operationwhere the blade extends completely through the thickness of the workplace. Workplace or Materiel The item On which the operation is being done. Worktabta Surface where the work.piecerests white performinga cutting, drilling,planbg, or sanding operation. g PRODUCT SPECFICATIONS Blade Arbor .............................................................. 5/8 in. Blade Diameter.......................................................... 10 in. Blade Tilt ................................................................. 0° - 45" Net Weight Without Leg Stand ................................ 85 Ibs. Net Weight With Lag Stand................................... 110 Ibs. Rating ............................................. 120 V, 60 Hz - AC only Input ................................................................ 15 Amperes No Losd Speed .............................................. -..4,800/rain, Cutting Depth at 0": ............................................. 3-9116 in, Cutting Depth at 45": ............................................. 2-1/2 in, GUARD/DUST COVERWITH PIVOTASSEMBLY •AHTI-KICK)BACI[ PAWI.S BLADE GUARD ACCESSORY TABLE SI.IOING MITER TABLE RIPFENCE SCALE ALIGN-A-CUT INSERT LOCKING HANDLE FRONT RAIL HEIGHT/BEVEL ADJUSTING HANDWI_EL STORAGE DRACI_T(S} BEVEL INDICATOR BRACE LEVEL|NE FDDT Fig. 2 10 HEIGHT/BEVEL ADJUSTING HANDWHEEL - Located on the front of the cabinet, use this handwheal to lower and raise the blade for height adjustmentsor blase replacement. This f_ndwhea( also makes the adjustment for bevel ang[as easy. LEG STAND - Attached to the table saw base, the leg stand opens and closes with ease. MITER FENCE- The fence attaches to the slidingmiter table and can be angled for miter and compound miter cuts as wall as straight cuts such as cross, bevel cross, rip, and bevel rip cuts. KNOW YOUR TABLE SAW See Figure 2. Before attempting to usethis product, familiarize yourself with air operatingfeatures and safety rules. ACCESSORY TABLE - The accessory table may be used on either the right or left side of the saw as needed and has been designedfor use with some reuters. A router mounted on the accessorytable wilrprovide expanded capabilities for making rabbets, grooves, chamfers,dovetails, and mortiseand tenon joints. ADJUSTING CLAMP - This clamp looksthe miter fence stthedesired curingangla. ALIGN-A-CUT INSERT - A plastic insert on which marks may be made to indicate the locationof the saw cut on the workplace. ANTI-KICKBACK PAWLS - Kickback is a hazard in which the workplace is thrown back toward the operator.The teeth on the anti-kickback pawls point away _om the workpiece. If the workpiecs should be putisd back toward the operator, the teeth dlg intothe wood to help prevent or reduce the possibility of kickback. MITER GAUGE - The miter gaugealigns the wood for a cross cut. The easy-to-read indicatorshows the exact angle for a miter cut, with positivestops at 90° and 45 °. MITER GAUGE GROOVES - The miter gauge rides in the grooves on the accessory table. MOTOR - The powerful inductionmotor,with capacitor start and V-belt drive, is housed in a sturdysteel base. RA]L_ - Front end rear railsprovide support for large workpiecas and the rip fence. RIP FENCE - A sturdy metal fence guidesthe workplace and is securedwith the locking handle.Grooves runalong the top and sides of the rip fence for use with optional clamps and accessories. BEVEL SCALE - The easy-to-raad scale on the frontof the cabinet shows the exact blade angle. BLADE - This saw is provided with a 36-tooth, 10 in. carbideblade. The blade is raised and lowered with the height adlusting handwheeLBevel angles are lockedwith the bevel lockinglever. A RIVING KNIFE/SPREADER - A metal piece of the blade guard assembly, slightly thinner than the saw blade, which helps keep the ked open and prevent kickback. SCALE - Located on the front rail, the easy-to-readst;ale provides precisemeasurements for dp cuts. SLIDING MITER TABLE - The miter table slideseasily along the miter table base ailowlng the operator to move the warkpiece across the saw table. WARNING: Do not use blades rated _easthan the speed of this tool. Failureto heed this warning could resultin personalinjury. BLADE GUARD - Always keep the blade guard down over the saw blade for through-sawing cuts. SWITCH/_SEMBLY - This saw has an easy access powar switch located below the front rm_.To lock the switch in the OFF position,remove the switch keyfrom the sw_tch.Place the key in e location that is inaccessible to children and others not qualifiedto use the tool BEVEL LOCKING LEVER -This lever, placed just under the saw table surface on the frontof the cabinet, {coke the angle setting of the blade. 11 OPERATING COMPONENTS Am, WARNING: Atwaysremove the switch kay when the tool L_not m use and keep it in a sate ptsce. In the event of a power f_zLlure, turn the switch OFF ( O ) 8.ridremove the key.This action will preventthe tool _rom aoc_dsntalty st_tln 9 when power returns. The upper portion of the blade projects up through the table and is surroundedby an insertcalled the throat prate.The height of the blade is sat with a handwhsel on the front of the cabinet. To accommodate wide panels, the saw table has rails on each side. Detailed instructions are provided in the Opera,on section of this rnanualfor the basic cuts: crosscuts, miter cuts, bevel cuts, and compound ¢U_l The sliding mitertableaseemblyisused forcrosscutting operatfens. The miterfenceiseasily adjusted tocutwood at an angle by looseningthe adjusting clamp, setting the fence to the miter scale, and retightening the clamp. The stlding miter table, which restson a base mounted on the rails, can be repositfehedalong the mils for wide work. _t can be reversed so the projectingbase is in the back and can be moved from the left side to the right side as needed. With _a miter fence removed, the miter table offers additions]support"for other operations such as ripping. The rip fence is used to positionwork for lengthwisecuts. A scale on the front rail shows the distance between the ripfence and the blade. _' WARNING: ALWAYSmake sure your workpisce is not in contact with the b(ade before opsrat(ng the switch to startthe tool. Faitureto heed this warning may cause the workpieca to be kicked back toward theoperator aridresult it_ serious _rsor_iinjury. _lz WARNING: To reduce the risk of accidental starting, Always make surethe switchis in the OFF ( O ) position before pIugging tool into the power source. SWTfCH ON SWITCH OFF it is very importantto use the blade guard assemblyfor all through-sewing operations.The blade guard assembly includes:riving knife/spreader/splitter, anti-kickback pawls, and plastic blade guard. The saw features a receptacle on the right side of the cabinet that permitsuse of accessories. Use onlyaccessories that are listed for use with this tool When usinga listed accessory, unplug the saw motor cord and usa the receptacle and the saw'-, power switch to operate the accessory. POWER SWITCH This saw is equipped with a power switch that has a built-in locking feature. This feature is intendedto prevent unauthorizedand possible hazardoususe by chUdrenand others. SWITCHKEY TO TURN YOUR SAW ON: • With the switch kay inserted into the switch, tilt the switch bu_tonto turn ON ( I ), TO TURN YOUR SAW OFF: • Press the switch button down to turn OFF ( O ). TO LOCK YOUR SAW: • SWITCHIN LOCKED POSITION Press the switch button down. Fig. 3 • Remove the switch kay from the switch and store in a safe, secure location. 12 BLADES Formaximum A performance, it is recommendedthat you use the Craftsman 36-tooth, 10 in. carbide combination blade provided with your saw. Additionalblade stylesof the same high quality are availablefor specific operations such as ripping.Your local dealer can provideyou with complete information. WARNING: Do not use blades rated less than the speed of this tool. Faitureto heed this warning could resultin personalinjury. The f#,lowing toots (not inoLudsd)are needed,for makingadiustments: COMBINATION SQUARE FLATBLADE SCREWDRIVER Fig. 4 13 Thefollowing items are included with your table saw: G Fig. 5 i A. B. C. D. E. E G. H. I. J. K. L M. N. O. P. Sliding MiterTable ....................................................................................................................................................... Miter Fance with AdjustingClamp .............................................................................................................................. Miter Gauge ......................................................................................................................... ........................................ Hex Key (1/8 In., 3/16 in., 2/32 (n., 5/32 In.)................................................................................................................ Large Btada Wrench .................................................................................................................................................... Small B[adeWrench .................................................................................................................................................... AccessoryTable .......................................................................................................................................................... I_vel Hartdle Assembly.............................................................................................................................................. Rip Fence .................................................................................................................................................................... Blade Guard with RivingKnife and Anti-Kickback Pawls ........................................................................................... End Cap {Front Rail, Left)............................................................................................................................................ End Cap (Roar Rail, Left)............................................................................................................................................. Front Rail..................................................................................................................................................................... Rsar Rail..................................................................................................................................................................... End Cap (Front Rail, Right).......................................................................................................................................... End Cap (Rear Rail, Right)........................................................................................................................................... 14- 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 Thefolidwing items are includedwith your table saw: @ D F d Fig. 6 A. Guide Fence w_thGuide Block............................... 2 J. B. C. Flat Washer (1/4 in. x 16) ........................................ 4 Knob Bolt (1/2 In.) ................................................... 4 K. Throat Plats (1/2 in.)................................................ 1 L. Screw, #10 In.-32 x 3/4 In ....................................... 3 M. Screw, 5/16-18 in. x 3/4 in ...................................... 3 D. Table Clamping Bracket.......................................... 1 E. Washer(5/16 in.)..................................................... 1 Throat PLate[1-1/8 in.) ............................................ 1 N. Screw, M8 x 24 ....................................................... 4 Knob Bolt (3/4 in.)................................................... 1 O. Guard/Dust Coverwith Pivot Assembly................. 1 G. Throat Prate (1 in._................................................... 1 H. Throat Plate (1-1/2 in.)............................................ 1 P. Q. Spacer..................................................................... t Post......................................................................... 1 I. R. T-N_t, 5(16 in. _Spec(a0........................................... 6 F. Throat Prate(2 its.)................................................... 1 15 UNPACKING Thisproduct requiresassembly. • • Once the leg stand is released from the release lever, ease the leg s_n rttoward the _ocr by pashlngth_ grips toward the floor. • Withyourhandsonthegr_ps, pushthslegstand_owards the ground untilthe _.bis saw is in an upright pos'_tion. NOTE: The release leverwill close over the center brace lockingthe leg stand in an upright poslton. • Carefully lift the asw from the carton and place it on a level work surface. • • • • _" Step on the release ]everand pull the grips toward you at the same time. NOTE=This tool is heavy.To avoid back injury,keep your knees bent and lift with your legs, not your back, and do not lift saw without help. Inspect the tool carefullyto make sure no breakage or darnags occurred duringshipping. Do not discard the packing material untilyou have caref_Jttyinspected and sstistacto_tyoperated the too_. The _aw is factory set far accurate cutt'_ng.After assembling it, check for accuracy.If shipping has influenced _e settings, refer to specificprocedures expta'medin _is manual. If any parts are damaged or missing, plasea call 1-800-932-3188 for ass]stance. WARNING: if any parts are missing, do not operate th_s too_ unt_the missing parts are replaced. Failure to do so could rssultin possibleserious personal injury. _1= WARNING: Do not attempt to modify this tool or create accessories not recommendedfor use with this tool. Any such aiteratlonor modification is misuse and could resultin a hazardous condition leading to possible se_oL;spersonalin)ury. A SAW BASE GRIPS RELEASE LEVER WARNING: Do not connectto power supply until assembly is complete. Fa(lursto comply could result in accidental starting and possible seriouspersonal injury. LEG,STAND Fig. 7 _1= WARNING: Do not lift the saw without help. Hold it close to your body. Keep your knees bent and (iftwith yourlegs, not your back. Ignoringthese precautions can resultin back injury. A Am, WARNING: Never stand d}rs_')yin line with the blade or allow hands to corns closer than 3 in. to the blade. Do not reach over or across the blade. Failure to heed this warning can resultin serious personal iniury. A me, WARNING" To avoid seriouspersonal injury, always make sure the table saw is securely mounted to this leg stand. NEVER remove the saw from the 1eg stand. TO OPEN THE LEG STAND See Figures 7- 8. cENTER BRACE • Grasp the grips on the saw table and s_and it upright as shown in figure 7 be(ow. Fig, 8 16 TOSECURE/LEVEL THESAW See F-igum9. With the leg stand open and the table saw resting on a fiat, level surface, the saw shou]d not move or rook fl'om side to side. MZTER ff the sew rests on the wheels and roils, [oosaneach wheel stop by turning counterclockwise.The leg stand should met on each stop only slightly.If the wheel stop is turned too much, the stop will interferewith the opening and closing motion of the leg stand. if the saw rocks from side to side, the levelingfeet need adiustlng until the leg stand is balanced. RIPFENCE Fig. 10 • Loosen both the top and bottomwing nuts. • Lift the saw slightlyso that you may turn the kiveiin9 foot untilthe leg stand no longerrocks. Stand facing the back of the table saw. The longest part of the miter table base must be stored to the left. To secure the sliding miter table: • Turning ctookwise wilt lower thefoot •Turning countarclockwisaw_llra'lsathe fog • Restthe slidingmiter table on the bottom right-hand storage hook and +,hemiter base on the lower miter bottom left-hand hook. I Alignthe bottom miter lookingcfe_npwith the bottom left storage hock. Push the slidingm'rtertable back toward the cabinet _zntilit is restingagainst all four hooks. • Look the miter lookingclamps on the left by pushing clamps toward the side of the oabinst securingthe miter table in place. WINGNUT MI'IER FOOT Fig. g STORAGE HOOK TO S'fORE THE TABLE SAW ACCESSORIES See Figures 10. - 11 The table saw has two convenientstorage areas specifically designed for the saw's accessories. These accessories must be sooure_ystored priorto closing the leg stand and moving the saw. The rip fence, miter fence, and miter gauge shouldbe stored in the brackets located on the side of the saw cabinet. Simply snap each accessoryin place to hold _t securely. Storage hooks for the slidingmiter table are located on the back of the saw cabinet. This storagearea is to be used onlyfor moving the saw or when the saw is not being used. SLIDING MITER TABLE NOTE: During operation of the saw, the slidingmiter table must be mounted on the mile. NEVER operate the sew with the sliding miter table in the storage position because it blocksthe dust exhaust port. STOP, ABEHDDK 17 F_g;11 TO IN_rALL BEVEL HANDLE ASSEMBLY See F-t_re 12. • Lift the end rap offthe bevel handle assembly usinga fiat b|ade screwdriver, • Hold the nylonnut securelyand turn the screw counterclockwise toremove thenutcompletely. NOTE: Do not remove the screw from the handle or the washer from the end of the screw. • Place the nylon nut into the recessed holeon the back of the height adjustinghandwheel and hold in place, Slide the handle,screw, and washer into the hole on the he(ghtadjustln9 l_n_'_heaL • • Using a fiathead screwdriver, turn the screw clockwise and tighten inplace. • Push the end cap back in place on the end of the handle. FRONTPAIL SQUARE RAIL HOLDERNUT WONTRAIL cLAMP Fig. 1"3 HEXNUT HEIGHT/BEVEL ADJUSTINGRANDWHEEL BEVEL HANDLE WASHER TO INSTALL FRONT AND BACK RAILS See Figures 13 - 14, • SQUARE RAIL HOLDERNUT Loosenthe front rail ciarnps one half turn fi'omthe tightened position. Loosen the square ragholder nut one-fourth (1/4) turn"_oallowthe front ra_to slide ovsr it. REARRAIL CLAMP Fig. 14 • Mount the _ontrailwith thescale faoincj the outside toward the operator. • Check to make sure the rail clamps will securelyclamp the rai( before slidingthe entire assembly into position. If not, tighten the square rail holder nut one-fourth (1/4) turn and recheck. • Slide the rail into position over both clamps and secure. • Mount the rear rail, following the same ciamping procedure as shown for the front rail 18 TO UNLOCK/MOVE THERAILS See Figure 15. The front and back rails will need to be positionedso they do not touch the floor when the Sagstand isclosed. Using the bottom scale as a guide, the scalewill need to be aligned to the saw blade at the 14 in. mark. To unlock and move t_e mils: • Loosen the front rali clamps by pushingthe lever to the left. • Slide the ra'dto the desired position. • Secure the rag in position by pushing the clamp to the right. • Repeat shove steps with the rear rail plscingit in the same locationas the front rail. RELEASE LEVER NOTI:-' When the rails are moved to the right, use caution to avoid trippingon the front leg brace. IL CLAMP Fig. 16 _g. 15 TO CLOSE THE LEG STAND AND MOVE THE SAW See Figure 16. Store the slidingmiter table on the back of the saw cabinet. See To Store the Tab/e Saw A_ssories on the previouspage. Next, set the frontand back ransto 14 in. as described above. TO REMOVE / REPLACE THE THROAT PLATE ,..%eFigure 1.7, • Raise the blade 2 in. above the saw table. • Loosen tha screws in the throat prate. • Liftthe throat plate from the saw, • To reinstallthe threat plate, af(gn the holes in the throat plate with the holes in the saw table. • NOTE: Never close the leg stand or attempt to move the table saw untilboth the above steps are complsted. Ratightenthe screws, being carefulnot to overt_ghtan, which can cause the throat plate to bow or bend. To cfoae the leg stand:. • At the same time, step on the release lever,grasp the grips, and t_ the handles op and away from the body. • Push the table saw until the release lever clicks and locks into place. To moYa the |eg s_and; • Holding the grips firmly,pu(tthe handles toward you untUthe lag stand and saw are balanced on the wheels. • Push the saw to the desired locationthen either open the lag stand for immediate saw operation or store the saw in a dry environTnent. NOTE: Never movethe table saw unlessthe sliding miter table issecurely stored. Fig. 17 19 TOCHECKSAWBLADEINSTALLATION See Figure 18. CAUTION: To work: properly,the saw blade teeth must point down toward the front of t'nesaw. Failure to do so could cause damage to the saw blade, the saw, or the workpisce. TO INSTALL THE SLIDING MITER TABLE AND MITER FENCE See Figures fg - 20, • Remove the slidingrofter table from the storage area by pullingthe miter lockingclamps away from the saw ¢ablnst • Lowerthe saw blade and remove the throat p_te. • Make sure the bevel Locking lever is securely pushed to the left. Raise the saw blade to its fu[I height by turning the height/bevel adjusting hsndwheel clockwise. To Loosen the blade. • Using ';hesmall blade wrench, place the flat open and on the fiats on the arbor shat'_. • • • Remove the miter fence from the miter fence storage on the side of the saw cabinet. NOTE: Do not force miter look}rig clamps down. Tighten only to f_t "seated" position. Insert the closed end of the large blade wrench over the hex nut Holding both wrenches firmly, pull the larger wrench forward to the front of the machine. • To install the miter fence to the slidingmiter table, Icesen the adjusting clamp knobso the bolt hasenough olsaranoa to slide _nthe table slot, To *dghtenthe blade: • Using the srnaflbradswrench, place the flat open end (rite the _(ats on the arbor shaft. • Install the sliding miter table assembly over the front and rear rails. Check that it slides easily on the rsi[s. Push both front miter looking clamps down evenlyon each side to secure, Repeat for both rear miter locking _arnps. Insert the closed end of the large blade wrench over the hex nut. Holding both wrenches firmly,push the {argerwrench to the back of the machine. Make sure the blade nut is securelytightened. Do not ovsrtighten. NOTE: Arbor shaft has left hand threads. LOCKINGCLAMPS Check all clearancesfor free blade rotation. See To Set the Scale to the Blade in the AdjustmentSection. In cutting operations,the scale wil} be set to the side of the blade where the cut will be measured and made. THROAT PLATE REAR RAIL SMALL Fig. 19 WRENCH Mount the miter fence to the miter table by installing the locater pin (below the miter fence) into holes =A", "B", =C", or "D". (Holes "A" and =D" are closest 1othe b}ade).At the same time, place the attachment bolt in the s_ot. LARGE BLADE WRENCH SUDII_ MITER TABt.EBASE NOTE: Holes =A" and "D" should be used for short pieces of wood and holes"B" and "C" should be used for long pieces of wood. O • Property a_}ust the miter indicatorto the scale on the end of the fence oppositethe locater pin. Fig. 18 • Retightan the adiusting ctarnp knob. 2O I!_STIIIG CI_II, N[P MITERFENCE KNOB HOLDER MITER FENCE HOLE"A" \ , INDICATOR HOLE=B" QUICKSTOP HOLE"C" TO CHECK SL|D|NG M_'ER TABLE ASSEMB!3/' ATI'ACHMEN'T The square relationshipbetween the blade and the miter fence as it travels the entire distancefrom the frontto the BOLT rear of the miter table base duringa cut is very important for m_ng preciseand accurate cuts.The slidingmiter table assembly has been preset at the factory. However, misallgnment during shippingor requirementsfor very precise and accurate cuts may requirerce[ignment. LOCATOR PiN To avoid unnecessarysetups arid ad.iuatments,we suggest that you check these setups carefullywith a framing square and make practicecuts in scrap wood before making finishcuts in good workpisces. NOTE: Followthe general rule of measuring twice and cutting once. TABLE SLOT Do not loosen any screws. Once screws have been loosened, settings must be reset. Fig. 20 Two basic checks should be made before using the miter table"(1) the miter base must be parallelto the blade as the table slides fTomthe front to back, and (2) the miter fence must be squareto the blade when set at exactly zero (0") on the rafter table scats. TO LOCK SLIDING MITER TABLE See Flours21. The miter table elides allowing the operatorto elide the workplsce across the saw, A miter slide lock is mounted on the front of the miter table to lock it in place. The miter slide lock is placed in a slot on the base to align the miter tabla with the h'ont edge of the saw table. The sliding miter table shouldbe locked for any cut in which the operator prefersa fixed table. NOT_ The miter tablehas adjus_ant screws for squaring miter fence tc blade and maintaining0 ° scale settings when miter base adjustments are rsc,uired.These checks and adjus't_entsare exp_ined in step-by-step procedures in the Opera#on sectionend depend on each other. TO INSTALL ACCESSORY TABLE See Figure22. • To lock the miter table with the base projectingto the front, place miter slide lock in the back slot on the base. • Fit the tabs on the back of the accessory table into the rear rail. • To lock the miter table with the base projectingto the back, place miter slide lock in the front slot on the base. • Posi_onthe slot on the undersideof the accesaory table ontothe frontrail and tighten the lever securely. NOTE: To use the optional routeraccessories included with this product, refer to the Operationsectionfor usage. MITER SLIDELOCK TO LOCK SLOT8FORLOCKING MITERTABLE Fig. 21 ACDESSORY TABLE REARRNL FITUP OFT_B, LE IKTOREARRAIL \ TO UNLOCK LEVER Fig. 22 21 TO INS'i'ALLBLADEGUARDASSEMBLY • Tighten hex nuts securely. See Figure 23. • Lowerthe blade and reinstaflthe throat plate. Tighten the screws securely. Proper installationof the blade guard assembly means that the saw blade and rivingknifeare in alignment. ALWAYS align the rivingknife to the saw b/ade priorto turning on the table saw. • Lower the blade and remove the throat plate. • Make sure the bevel looldng leveris securelypushed to the (eft. Raise the saw blade to its full height by turning the height/bevel adjusting handwheelclockwise. • Loosen the two hex nuts enoughto slide the riving knife down between the shims. Do not remove the he]ck'wissor !ower it by turning the hendLs oo_nterdo_k'w_se. Set saw up as if you were preparing to make a out. Tighten railclamps, miter lockingclamps, adjusting clamp, etc. • Slide miter table CA)to the frontof miter base _) as far as it will go, Place a reference mark (C) near the end of the miter _abteas shown in figure30. NOT_ Front of miter base is on infead s'_e of saw. QULLL='( • Place a reference mark on one of the b_ds teeth (D) and rotsta the blade (1_so that the referencemark on the blade is at the front of the throat plate. • Place a framing square (G) againstthe blade and align with referencemark on miter fable. Measure the distance between the blade end the edge of miter table. NOTE: Place framing square between carbide teeth and measure fro_ b_ade.Th_s stepw_ _nsurefTan_ng squareissquareagainst bladefromthsfront to back of blade, Fig. 28 TO CHANGE THE BLADE ANGLE See Figure 29. • Push the bevel [ocVdnglever to the right for angle mode. • Angle the blade by turning the height/beveladjusting handwheal until the bevel indicator shows the correct angle. • Return the bevel locking lever securelyto the (eft to lock the angle, whirs holdingthe height/beveladjusting handwheal in piece. AN_I.ED E A Fig. 30 INDICATOR BEVEL LOCKINGIFVER 0 HEIgHT/BEVEL ADJUSTING Fig,.2g HANDWHEEL 26 3"0 CHECK MITER FENCE ALIGNMENT See Figure 32, • Remove framinQ, square and slide miter table to the rear o1rafterbase as far as ft w(fl go. • Rotate the blade so the reference markon the blade is at the rear of the throat plate. Measuringfrom the s_ms mark on the blade at the rear wiif eriminatsthe effect of blade wobble. The miter fence must be perpendicularto the blade when set at zero degrees. • Set _e miter fanes (H) at 0% M_er indicatoT (I) should be set preciselyon 0° end securedin place with adjustingclamp _J). NOTE" The quick-atopis not necessaryfor this checking procedure.However, you may want.to check and adjustit to 0° at this time. See the ToAdjust Ou_k-Sl_> sent/on thaf fo_ows. • Plaea a framingsqu_ {G) flnmiya_}_'_sttl_ miter fence (H), with the other side against the blade (E}. • Check whetherthe miter fence and blade ate square with each other. W#.hthe freLrn{n 9 squme age{net the miter fence there shouldbe no gap from the front to the rear of the blade, • Place framing square againstthe blade and align with the same reference marY:on the mitsr table. Measure the distance between the blade and the edge of the miter table at the rear. • Compare whether the front and rear measurementsare the same. It they are the same, proceed with shecking ths miter fence alignment, If not, this inc{icatasthe miter base needs afign(ng. Mi!sr base musl then be adjustedbmforecheckingmiterfencealig_'nent. S_e To Adjust The Miter Base sectionthat follows, I] E • • \ H a gap exists, the miter fence may be out of square. Rotate the blade and recheck.If there is a consistent gap between the front and rear of the blade, the miter table needs a|ignlng.Followthe adjustment procedures that follow. F I B Fig. 31 Fig. 32 27 TO ADJUST THE MITER BASE See Figure 33. Remember: Check all settings before looseningscrews for the foflowfng procedures.Once screws have bean toosened, these settingsmust be reset. Eight screws ere visible on the miter base (B). MITERTABLE • Four screws (k")o_eon the holderplates and secure these plates to the rails. It is not necessaryto loosen or adjust these screws for this adjustment procedure. • Another pair of screws (L)is in the base, at the rear. Loosen these two screws(I-) end the rear miter (ocking o[amps (M). • The last paZrof screws is located on the infesdside of the base. Loosen the left screw (N) only, SLIDES • The right screw (O) will be used as a pivot point. NOTE: The fTonttWOmiter locking c(amps (P) and rail clarnps shouldrem_n locked. • Adjust the miter base so that it is parallelto the blade see To Check Miter Base Parsltellm'n. • Retighten the [eft fi'ont screw (N). • Clamp the rear miter Locking clamps (M). Fig. 34 • Retighten the two rear screws (L). TO ADJUST THE MITER FENCE See F_Jras 34 - 35. M L II Set the miter fence (H) at 0°. Miter indicatorshould be set preciselyon 0° and secured in place with adjusting cl_¢np(J). • Ther_ are four slideslocated under the s_dingmiter ta,ble. These slideslet the miter table move on the base. Three slidesare mounted on eccentricscrews that can be adjusted by looseningthe hex nuts on top of the miter table., M • Loosen the rear hex nuts (Q) on top of slidingmiter table for this adjustment procadure. NOTE: The front screws (R)are onty needed to remove excessive play in the slides due to wear from extended use. They are not neededfor this procedure.The right front hex nut is a non-eocantricpivot and should never be ;oasened. K • Adjust the right rear eccantrJcscrew from the lower side of the miter table so that maximum play exists betweenthes_ideand m'ftarbase. K • Fig. 33 Push left rear of miter table snugly against miter base as shown by the arrow (S) in figure 35 and secure, • P_ca a fi_'nlng square firmlyagainst the miter fence, with the other ,ride againstthe blade. • Adjust left rear screw from undern_th miter table until miter fence end brads are square with each other, 28 • Tightenhex nut securely. • Adjust rightrear screw from underneath miter table to remove excessiveplay. TO ADJUST QUICK STOP See Figure 38. The quick stop is preset at the factory to stop the miter fence at sxactiy zero degrees. However,when sliding miter table adjustmentsare made, these adiustmentsmay cause the quick stop to need adiusting.Check qu(ck stop with miter scale set at zero degrees. If adjustmentsare needed, proceed with the followingsteps: • Tighten hex nut securely. • Recheck your setups carefully.Alse make sure a[[ screws, hex nu_s,etc., h_ve been tightened securely. • If sliding miter table assembly is still not square with the blade, repeat the above proceduresas needed. • Make sure that sfidss remainsquareto miter base edo,e to preve_ =oookir=_=which will resultin excessive play in miter table. • Loosenthe eccentric screw holding the quick stop. • Piecethe quick stop againstthe miter fence with miter scale set at zero degrees. • Adjusteccentricscrew untilit holds quick stop securely a_]aJnstmiter fence. • Rstk..lhtenhe);nut, secur{ngeccentric screw and q,qck stop. • Check yourwork. If the quickstop is not at zero degrees, repeat above steps. t Q QUICK STOP Fig. 35 Fig. 36 29 & RiP WARNING: "1"o reduce the r_k of injury, always make sure the rip fence is parallel to the b_ade before b_innfng any opar_t'_o_. TO SET THE RIP FENCE SCALE INDICATOR THE BLADE See Figure 37. BLADE FENCE SCALE TO Use the following steps to set the rip fence scale indicator to the blade. Begin with the blade at a zero angle (sVaight up). • Unplugthesaw. • Loosen the rip fence by depressing the lock and lifting the rooking handle. • Using s framing square, set the rip fence 2 in. from the bride tipedge. • Loosen the screw on the scale indicator. • Tighten the screw and check the dimension and the rip fence. E LOCKING LEVER INDICATOR 2 in. MARl( TO USE THE RIP FENCE Figure 38. • Place the mar lip on the rear of the saw table and pull slighttytoward the front of the unit. • Lower the front end of the rip fence onto the guide surfaces on top ofthe front rail. • Push the rip fence lever down to automaticaflyalign and secure the fence. RA]L Fig. 37 LOCKING LEVER RiP FENCE SAW Cheek for a smooth glidingaction. If adjustmentsare needed, see To Check the Alignment of the Rip Fence to the Blade in the Adjusfrnenfsection of this manual. TO USE THE MITER GAUGE See F=Jgure 39. The miter gauge providesgreater accuracy in angHd cuts. For very close tolerances, test cuts are recommended. Them are two miter gauge channels, one on either side of the blade. When maldng a 90 ° cross cut, you can use either miter gauge channel. When making a beveled cross cut (the blade tilted in relationto the table) the miter gauge sheutd be located in the slot on the right so that the blade is tilted away from the miter gauge and your hands. RE_ L|P Fig. 38 The miter gauge can be turned 60 ° to the right or left. • Loosen the lock knob. LOCK • With the miter gauge in the miter gauge slot, rotate the gauge until the desired angte is reached on the scale. • Retighten the lock knob. MITER GAUGE Fig. 39 MAKINGCUTS Thebladeprovided withthe saw is a high-quality combination blade sultabTefor ripping and crossout operations. SV//T_H _1, WARNING: Do not use blades rated less than the speed of this tool. FaiKureto heed this warningcould resultin perscnal injury. SWITCH ON \ Use the miter gauge when making cross, miter,bevel, and compound miter cuts. To secure the angle, lock the miter gauge in place by twisting the lock knob clockwise. Always tighten the lock knobsecurely in pJaoebefore use. NOTE=It is recommended that you place the piece to be saved on the left side of the blade and that you make a test cut on scrap wood first. °? SWITCHKEY MAKING A CROSS CUT See Figures40 - 41. WARNING: Using the rip fence as a cutoff gauge when crosscuttingwit1resultin kickback which can cause seriouspersonat injury. WARNING=: Make sure the blade guard assembly is installed and working properly to avoid serious possible injury. '8WITCHIN LOCI_DPOSITION Rg. 41 It is recommended you make test cuts on scrap wood. • Remove the rip fence by liftingthe lockinghandle. • • Set the blade to the correct depth for the workpiece. • Set the miter fence to 0 ° and tighten the lock knob. Place a support (the same height as saw table) behind the saw for the cut work. • Make sure the wood is clear of the blade beforeturning on the saw. CROSSCUT • To turn the saw ON, lift the switch button. PLACELEFTHANDON WORKPIECE AND MITERFENCE HERE • To turn saw OFF, press the switch button down. NOTE: To prevent unauthorizeduse, remove the switch key as shown in figure 41. • Let the blade build up to fullspeed before movingthe wot_piece _ntothe b_ade. • • Hold the workpieca firmlywith both hands on the miter gauge and feed the workpiece into the blade. When the cut_ made, turn the saw off. Wait for the blade to come to a complete Hop betore removing the workpiese. MAKING A RiP CUT See Figure 42. It is recommendedyou make a test cut on scrap wood. Fig. 40 31 ,_ WARNING: Make sure the blade guard assembly is installedand working proper(y to avoid serious possibleinjLIry. • Positionthe rip fence the desired distance from the blade for the out and sasurstylook the handle. Adjust the scale to zero at the cutting edge of the blade. • P_ace a support/,the sameheight as saw tablel behind MAKING A MITER CUT See F-agure 43. It is recommendedyou rnske test outs on scrap wood. the .saw for the cut work. • Make sure the wood is clear of the blade before turning on ti'_e ,_Lw. • Use a push block or push stick to move the wood through the out past the bla_de.Never push a emafl piece of wood into the blade with your hand, always use a push stick. The use of push blocks, push sticks, and feathathoards are necessarywhen ma_rngnonthrough cuts. • Stand to the side of the wood as it contacts the blade to reduce the chance of injuryshould kickback occur. Never stand directly in the line of cut. • Make sure thewood iss[ear of the blade beforeturning on the saw. • Let the blade b_Jildup to full speed before feeding the workplece into the blade. • When the cut is made, turn the saw off. Wait for the bladeto come to a completestop before reme_ng the wo_pieoe. _k WARNING: Make sure the blade guard assembly is installedand working pmper]y to avoid serious poes_is injury. • Remove the rip fence by liftingthe locking handle. • Set the miter gauge to the desired angle and tightsn the lock knob. • Place a support(the same height as saw table) bah'rod the saw for the cut work. • Make sure the wood is clear 0f the blade before turning on the saw. • Let the blade bugd up to full speed before moving the work,piece intotheb_ade. • Feed the work:pieceintothe blade until the out has been completed. MITERCUT RiP CUT BLADE RiP FENCE MITERGAUGE ANGLED HEIGHT AOJUSTING HANDWHEB. Fig. 43 MAKING A BEVEL CROSS CUT See Ffeures44 - 45. It is recommendedthat you place the piece to be saved on the leftside of the bladeand that you make s test cut on scrap wood. X WARNING: Make sure the blade guard assambly is instsJlsdand workingpmpedy to avoid serious pose'lois_n)ury. • Untookthe bevel Iocking 1ever. • Remove the rip fence by liftingthe [o,_kinghandle. • Turn the height adjustinghandwhesl until the bevel indicator is at the desiredangle. Push the beve( lockinglever securelyto the left to lock the angle. • Set the blade to the correctdepth for the workpiece. 32 VIEWEDFROMTHEFRONT,BELOWTHETABLESAW MAKING A BEVEL RIP CUT See Rgure 48. It is recommended you make test cuts on scrap wood. A A TO TIGHTEN WARNING: The rip f_ce must be on the left side of the blade to avoid _apping the wood and causing kiokback. Plaoementof the tip fence to the right of the blade will resultin k_ckbackarid the risk of _fiouspersonal injury. _1_ WARNING: Make sure the blade guard assembly is installedand workingproperly to avoidserious persona{injury. • Remove the sliding miter table and move the accessory table to the left side. BEVEL , LOCKING LEVER • Adjust the bevel angte to the desired setting. • Set the blade to the correct depth. • TOLOOSEN Rg. 44 • Set the miter gauge to g0° and press the bevel Iocldng tevar towards the tabte to Iosk. • Place a support (the same height as saw table) behind the saw for the cut work. • Make sure the wood is olaar of the blade beforeturning on the sew. • Let the saw blade build up to fullspeed before moving the miter gauge and the workplace into the blade. • Hold the workplace firmlywith both hands on the miter gauge and feed the workpieoe intothe blade. • When the cut _smade, turn the saw off. Wait for the blade to corns to a complata stop before rsmov_ngAs workpisce. BEVELCROSSCUT BLADE ANGLED MITERGAUGE STRAIGHT LEVER Positionthe r_pfence the desired distance from the left side of the blade and lock down the handle. • If rippinga piece larger than 36 in. long, place a supportthe same height as the _.ble surfacebehind the saw for the cut work. • Turnthe power switch to the ON position. • Positionthe workpisce fiat on the tabis with the edge flush against therip fence. Let the bisde buii_ up to full speed before feeding the workplace into the blade. • Using a push stick and/or push blocks, slowlyfeed the workplace toward the bb.de. Stand slightlyto the sl_e of the wood as it contacts the blade to reduce the chance of injury shouldkickt_k occur. • Once the blade has made contact with the workplace, use the hand closest to the rip fence to guide it. Make sure the edge of the workplace remains in solid contact with both the rip fence and the surface of the table. If rippinga narrow piece, use a push stickto movethe piece through the cut and past the blade. = When the out la made, turn the saw off. Wait for the blade to come to a complete stop before removingthe workplace. • After the blade has stopped oomplateiy, remove the cutoff stock. • Loosen the lock knob on the miter gauge, set the miter gaugeto the desired angle and tighten lock knob. • Turnthe power switch to the ON position. • Positionthe workpiece fiat on the table with the edge flushagainst the miter gauge. Let the blade build up to full speed before feeding the workplace Into the blade. • Grasp the workplece from the lead end (the and fed into the b{ade first) and carefully remove it from the table. • Advance the workplace and the miter gauge toward the blade. Keep the workpiece flushagainst the miter gauge. Push the miter gauge and workplace toward the blade. Stand slightlyto the side of the wood as it contacts the blade to reduos the chance of injury should kickback occur. BEVEL. RiP CUT 8LADE ANGLED II When the out Is made, turn the saw off. Wait for the blade to come to a complete stop beforeremovingthe workplace. SCALE \ • After the blade has stopped completely,remove the cutoff stock. COMPOUND (BEVEL)MITERCUT PL_ RIGHTHAND ONWORKPIECE AND MR'ERGAUGEHERE Fig. 46 MAKING A COMPOUND See Figure 47. (BEVEL) MITER CUT It is recommended that you place the piece to be saved on the left side of the blade and that you make a test cut on scrap wood firsL _1, WARNING: Make sure the blade guard ass_"nbly is installedand working propedy to avoid sadoue posaibla injury. • • Remove the rip fence by liftingthe lock down handle, Unlock:he bevel locking lever. • Adjust the bevel angle to the desired setting. • Lock the bevel locking lever. • Set the saw blade to the correct depth. 34 MAKING A LARGE PANEL CUT See Figure48. Make sure the sew is properly securedto e work surface to avoidtipping from the weight of a large panel MAKING A NON-THROUGH See Figure4g. CUT _, NOTE: TtT_sis the onlytype out that is made without the blade guard instsIled.Make sure the blade guard assembly la reinstalledupon completion of this type of cut. Non-through cuts can be made with the grain (ripping)or across the grain (crosscut}.The use of a nOn-throughcut is essentialto cutting grooves,rabbets, and d,ad.oes. WARNING: Make sure the b_ade guard assembly is installedand working properly to avoidserious pessibteinjury. • Place a supportthe same height as the top of the saw table behind the saw for the cut work. Add supportsto the sides as needed. Read the appropriate sectionwhich describesthe type of cut inaddition to this section on non-throughor dado cuts. For example, if yournon-throughcut is a straight cross cut, read and understandthe sectionon straight cross cuts before procaed{ng. • Unplug the saw. • Depending on the shape of the pansl, use the rip fence or miteTgauge, ff the panel is too large to use s_'herthe rip {once or the miter gauge, it is too {argofor this saw. _IL WARNING: Nsvsr make freehand cuts {cutswithout the miter gauge or rip fence), which can resultin seriousinjury. • Lower the blade and removethe screw holdingthe throat plate in place. Remove the throat plate. • RaLsethe saw blade. • Make sure thewood does not touch the blade before you turn on the saw, Let the blade bu_d up to full speed beforefoeding the wood _,ntothe blade. • Put the sew in angle mode by pushingthe bevel locking lavar to the right. Turnthe height adjusting hsndwheel until the b(ade indicster showsa 30" ar_jis. Push the bevel locking{eversecurelyto the [eft to lock the angle, • When the work is oemplstod, press the switch offand remove the key. • Loosen the two hex nuts st the base of the riving knife. Do not remove hex nuts. Removethe rivingknife/ blade guard assembly.Retightanthe two hex nuts on the base, lARGEPN(EL CUT RIP FENCE • Lower the blade and insert the throat plate, then securelytighten the throat plate screw. • Bring the blade backto gO°. • Raise the blade _o the correcthaigh'tby tuTningthe height ad{ustinghandwheelcounterclockwise. NOTE: Carefullycheckall setups and rctsta the blade one fur{revolutionto assure properclearance before connecting saw to power source. • Feed the workpiscs into the blade. • Always use push blocks, push sticks,and featherboards when makingnon-throughcuts to avoid the risk of seriousinjury, HEIGHT ADJUSTING HANDWHEEL _1= WARNING: When making a non-through cut, the cutter is covered by the warY,piece during most ot the cut. Be alert to the exposed cutter at the start and finishof everycut to avoid the risk of personal injury. Fig. _-8 35 ,_ MAKING A DADO CUT WARNING: Never feed wood with your handswhen ma_dngany non-throughcut such as rabbets or dadoes. To avoid personal injury, aJways use push blocks, push sticks, and featherboards. See _gurs 50. • When the cut is made, turn the saw OFF. Wait for the blade to come to a complete stop before removingthe workpieca. An optior_l _Ladothroat plate _sreq_drsdfor this procadurs (max. dado wirtth _3/16 in.). See the Accessorles sectionof this manua! and check with your nearest Sears retsil. Do not use blades rated less than the speed of this tooL NOTE: This saw cannot be used to make a bevel dado CUt. • Unplug the saw. • Lower the blade and remove the screw holding the throat plate in place. Remove the throat plate. • Raise the saw b(ade. • Push the bevei lockingleveeto the right.Rotate the height adjustinghandwheelunUithe bevelindicatorshowsa 30+ angle. Push the bevel Iocldng leveesecurelyto the left while holdingthe height adjustinghandwheelto lock the angle. Reinsta_the b_adeguard assembly. • Retighten the nuts at the base of the riving knife.Check riving kni_'ealignment to the blade and adjust shims if necessary. • Move the bevel locking [everto the right and rotate the blade back to 90% Push the leverto the left to lock the angle. • Lower the blade, insert the throat plate, then securely tighten the throat plate screw. • Unplug the saw. • Remove the blade guard aseembly. • Ratlghtanthe two hex nuts. • Remove the saw blade. • Remove _he inner blade washer and both the sma_ and _eegespacers. • Add the smell spacer then the inner b]ade washer to the bladesarbor. • Mount the dado blade, usingthe blade and chippers appropriatefor the desired width of cut. • Reinstallthe arbor nut. • Make sure the arbor nut Is fullyengaged and the eebor extends at loast one fiJll_rsad past a sacurely tightened arbornut. _k WARNING; Always put all spacers in proper locationwhen changingback to saw blade. Failure to do so may resultin possible injuryand damage to the tool. A WARNING: Akvays use push blocks, push stlc_, or fsatharbcardswhen making dado cuts to avoid the risk of serious injury. NON-THROUGHCUT GUARD BLADE REMOVED 9J_l}0CUT PUSH STICK Fig. 4g F_g.50 • 36 T-NUTBETWEEN ADJUSTMENT SCREWS ACCESSORY TABLE USAGE Th|s accessory table has been spec'dtcaltydesignedfor use with listed Craftsmen Routars.The hole pattern on the accessory table has notbeen drfflad to accommodate all reuters. Reuters must not exceed 3 HP (maximum developed) or weigh more than 12-1/2 Ibs. Reutersmust have took-on switch feature. TABLE CLAMP|NG See Figure 51. BRACKET REAR ADJUSTMENT SCREW The lever on the accessory table wilt.tighten the table securelyto the front rail. The weight of the muter may cause the accessory table to loosen or have movement st the rear of the table. To avoid this, install the table clamping bracket. NOTE: Positionthe table clampingbracket so that the accessory table is centeredover it. II Slide one of the T-nuts into the front channel of the rear rail and under the aooeseorytable. • The table clamping bracket fits in the bottom slot of the rear railand the slotted top of the bracket wraps around the raised portion on the undersideof the accessory table. • Secure wlth a 5/16 in. washer and a 5/16-18 x 3/4 in. knob bolt. • Tighten the knob bolt securely. TABLECLAMPINGBRACKET SHOWNCOMPLETELY ASSEMBLED __,._ ACCESSORY T.,E RIP FENCE SHOWNLOCKED AGAINSTSAWBLADE _ Fig, 52 TO INSTALL T-NU'£_ FOR GUIDE FENCE BRACKETS See Figures52.53. • Place rip fence against blade and lock in place, L L_L)_ TABLECLAMPING BRACKET • Usingthe appropriate hex key supplied with your table saw, remove the rear adjustment screw and washer on top of the rip fence. • Slide one of the T-nutsintothe top channel of ripfence and place between the two adjustment screws. T-NUT END CAP NOTE: T-nutsinstallfrom the rear of the rip fence. • Replacethe washer and the rear adjustmentscrew and tighten securely. _/'16in.WASHER • Checkthe rip fsncs for squarsnesswith ths saw blade, • Unlock the rip fence, slide it away from the saw blade, and lock it in place, KNOBBOLT Fig. 51 Slidethe four remainingT-nuts into the top channelof ripfence. NOTE: Five T-nuts shouldbe in the top channelof the rip fencewith only one of them between the adjustmentscrews on the rip fence. 37 INSTALL T-NUTS FROM REAR OFRIPFENCE T-NUT TO INSTALL POST, GUARD/DUST PIVOT ASSEMBLY See F/gum 54. COVER WITH The guard/dust cover must be used in all routing operations. • Place the spacer on the threaded end of the post and thread the post into the remaining"i-nut. • Tightsn the post securelywith an ad.iustab|ewrench on the fiats on the top of the post. • Plane the guard/dust cover with pivot assembly on the pesL • "Theassemblywill slide up and down on the post as needed. Scours at the desired location by tightening the knob nut attached to the carriagebolt. GUARD)DUST COVERWITH P|VO_ASEMBLY Fig.53 TO INSTALLGUIDEFENCEBRACKETS CARRIAGE BOLT KNOB See F/gum 54. • To install the guide fence brackets, align each bracket with two of the T-nuts on top of the rip fence. FLAT8ON NOTE=Usa the hnt two T-nuts and the back two T-nuts leaving the one in the middle empty. • KNOB BOLTS Secure the guide fence brackets to the rip fence with 5/16 in. washers and the 5/16 in. x 1/2 in. knob bolts. 5/tll i. WASHERS GUIDE FENCE BRACKET SPACER T-NUTS RIP FENCE Fig. 54. 38 TOINSTALLROUTER • Select the correct size throat plate for the size of the router bit. Align the tab on the throat platewith the slot in the muter extension and snap in place. Make sure the throat plate is firmly seated below the _able surface. Recheck the router bit to make sure it will not s_ke the throat plate. FINAL PREPARATION FOR OPERATION See Figure 56. See Ftgure55. • Unptugthe router. • Place your router upside down on a workbench. • Remove the subbase screws and the subbasefrom your router. NOTE: The subbase is mounted permanentlyon some routere and should not be removed. • • Adjust the guard/dustcover so that it will not corns in conta_ with the workplace or cutter duringa cutting operation. Select the screws needed for yourparticular router.For consumer reuters, use the 10-32 x 3/4 in. screws.For eommerc'la_Pouters,use the 5/16-18 screws. • D[rectionof feed of the workplace is from right to left or from the back of t'nesaw toward the frontwith the bit located in the fence opening. • Positionrouter upside down under the router extension tabie. The router label should be facingthe front of the table. • Atign the holes in the table with the holes in yourrouter. Feed the screws through the table and intothe router. • Tighten all screws with a screwdriver. \ Fig. 56 • Directionof feed mustalw,_ysbe so thatthe workpiece is being thrust againstthe sharp edges of the foraying bit. i • The workp'lecemust alwaysbe tight against _e guide fence, unlessa ba_-bearing pilotedbit is being used. The Infeed fence shouldbe adjusted to support the uncutworkpiees whi_ethe outfeed fence should be adjusted properlyto supportthe workpisce after the cut passes the router bit, compensatingfor the removed stock. Rg. 55 41_ WARNING: The directionof feed for the workpiece is always againstthe sharp edges of the bit and againstthe rotationof the cutter.Fai(uroto heed this warning is I_ely to resultin sedous personalinjury. TO INSTALL BIT AND THROAT PLATE The router throat plates are included to assure no more than1/4 in. eisarance between the cutter and the opening in the throat plate. Use the correct throat plate.Do not use a router bit smaller than I/4 in, or larger than 2 in. _i, • To installthe router bit, fotlow the instructionsin the operator'smanua_that came with yourrouter. _" CAIN: Make sure the router bit will not strike the accessory table or any metal surface. 3g WARNING: Do not use the guide fencewith ball-bearing pilotedbits. Failureto heed this warning may TesuRin serious peTsonalinjury. A A WARNING." Before performing any adjustment, make sure the tool is unplugged from the power suppty. Failureto heed this waTn'lngcoutdresu)tin serious persona_injury. WARNING: Blades coast after turn off. Possib}e serious injury can occur if hands come in contact with blade. The table sew has been adjusted at the factory for makingvery accurate cuts. However, some of the components might have been jarred out of alignmentduringshipping. ALso,over a period of t'rne, rsediustmentwill probably become necessary due to wear. BLADE NUT 3"0avoid unnecessary setups and adjustmen*.s,a good practice is to check your setups carefullywith a framing square and make practice cuts in scrap wood before making finish cuts in good workpiaces. Do not start any adjustments until you have checked with a square and made test cuts to be sure adjustments are needed. Fig. 58 TO REPLACE THE BLADE See Figures57 - 59. To replace the blade with an accessory blade, follow the instructionsprov'_ed with the accessory. To Inatall e standard blade: • Place thenew blade on the arbor shaft (the teeth must point down toward the fi'ontof the saw to work properly), • Place the blade washer and the blade nut over the blade arbor.Be sure the dome side of the blade washer f_cas ou_.from _a blade and that all items ere snugagainst the arbor housing,13ghtensecurely. • Rotate the blade by hand to make sure it turnsfreely. • Reinstallthe throat plate. NOTE: Seaurelytighten throat plate screws. Do not allow the throat plate to bow up above the table surface. • Unplug the saw. • Lowerthe saw blade, raise the blade guard, and remove the throet plate. • Make sure the bevel lockinglever is securelypushed to the felt. Raise the sew bladeto its full height by turning the haight/beve_ adjusting handwheelclockwise. • Using the smallblade wrench, insertthe flat open and into the fiats on the arbor shaft. • Insertthe closed and of the largeblade wrench over the hax nut. Holding bo_.hwrenches li_nly, pull_.h_larger wrench forward to the f1"ontof the machine. Make sure the blade nut is securelytightened. De not overtighten. NOTE: Arbor shaft hasleft hand threads. Check allcrearancesfor free blade rotation. See To Set the Scale to the Blade in this section. In cutting operations, the scarewilt be set to the side of the blade where the cut will be measured and made. BLADE THROATPLATE THROM PLATE RMNG KNIFE BLAI)E LARGE BLADE WRENCH SMALL BLADE WRENCH © Fig. 59 Fig. 57 40 TO CHECK,REPLACE, ORADJUSTTHERIVING KNIFEANDBLADEGUARDASSEMBLY See Figures 60 - 61. A AlL WARNING: Propertyalign riving knits. |mproperiy atigned rivingknife may cause blade to btndwhich will increaserisk of kickback. The rivingknife is mounted between several shims that can be relocated as needed to center the knife behind the blade. It is held in place by two bolts and hex nutsat its base. The bolts are set in slots that permit front-to-back adjusb'nent. FRAMING SQUARE "Tocheck a_gnment of the _vin 9 knife: • Unplug the saw. • Raisethe saw blade byturningthe height/beveladiuating har_twheel¢ountsml_ckwisa. • Lift the anti-kickback pawls and place a framing square or s'_mightedge againstboththe saw bladeand the riving knife. • The saw blade and riving knife are aligned when the framing square contacts both the biade and rh/ingknife eventy with no gaps. If the dvthg knife and saw blade am not In alignment, adjustment is needed. To adjust:. • Unplug the saw and raise the b_adeguard assambly. • Remove the throat plate and the blade guard assembly. • Move the shims to bring the riving knife into alignment with the saw blade. Fig. 61 NOTE"It may be necessaryto removethe shimsand turn them in an opposite direction. • • Ralnstaflthe rivingknife between the shims. Recheck the atignment by placing the framing square beside the saw blade as explained above. RIVING KNIFE BLADE 1/8 in. R_. 60 41 TO SET THE B_VEL INDICATOR AND BEVEL STOPS AT 0_ AND 45 ° (SQUARING THE BLADE) Figure 62. • If the blade is not an exact 45 °, loosenthe lock nut on the 45° bolt inside the cabinet, positionthe blade, adjust the bolt, then retighten lock nut. • Make a test cut. The angle sa_mgs oFthe saw have been set at the _actory and, unlessdamaged in shipping, should not require setting during assembly. After extensive use, it may need to be checked. TO ADJUST THE MITER GAUGE See Figure 63. • Unplug the saw. • Push the bevel looking lever to the right.Turn the t_eight/beve{ adjusting handwhsel to angle L'heblade. Use • combinationsquare to check squareness between the blade and saw table. NOTE The miter gauge providesclose accuracy in angled cuts. Forvery close tolerances,test cutsare recommended. You can set the miter gauge at O° and plus or minus 45° with the miter gauge stop pin and adjustablestop screws. • • If the blade is not perfectly vertical (0_),loosen the lock nut on the 0° bolt _nside the cabinet, positionthe blade, adjust the bolt, then retighten lock nut. See Figure 62, insall, if the banal indicator is not at zero, adjust_tw_.h the "twoscrews above the slot, beside the heighVbevel adjusting handwheel. • Turn the heighVbevel adjusting ha.ndwhesluntilthe bottom of the blade has moved completelyto the left side of the slot. Lock the angle by pushing the bevel _ocking lever to the left. • Loosen knob and pull out on stop pin to rotate miter gauge base paststop screws. Loosenthe lock n_t of the 0 ° stop screw st the stop pinwith a 8 rnm wrench. • Place a 90" squareagainstthe m_ar gauge rod and the miter gauge base. • If the rod is not square, loosenthe knob, adjust the rod, and tighten the knob. • Adjust the 0 ° atop screw until it restsagainst the stop pin. • Adjust the plus end minus 45° stop screws usinga 45 ° triangle and the stepsabove. MITER GAUGEBASE m MITER_ GAUGEROD LOCK/ NUT BEVEL LOCKINGLEVEE[ O"ADJUSTABLE STOPSCREW 45"ADJUSTABLE STOPSCREW HEIGHT ADJUSTING HANDWHEEL Fig. 63 BOLT O"BOLT LOCK NUT BEVEL INDICATOR Fig. 62 42 TO CHECKTHEALIGNMENTOFTHERIPFENCE TOTHEBLADE SeeFigure 64. • UnpLugthe saw. • Raise the (ooking handle to permitthe rip fence to be moved. TO ADJUST THE BEVEL LOCKING LEVER See FTgura65. "Fhebevel looking levermay work loose and require adjusting. To adjust: • Unplug the saw. • Push the lever full left to the fecked position. • Remove the screw on t_e heighS_bevel adjusting handwhaeLYouwritneed the 3/16 in, hex key for this procedure. • Remove the height/bevel adjusting handwhseland cam. Pullout the cam. • Remove the set screw on the bevel lockinglever. • Remove the bevel lockinglever from hex nut, II Relocate bevel locking lever on the hsx nut. • Replace set screw and tighten securely. • Replace the cam so that the lobe is againstthe tab. Make sure the cam is seated in the lever. • Reaseemb)sthe height/bevel adjusting handwheelto the shaft and cam. Checkwhether the lever is now in the desired position.Tightenscrew securely. BLADE HEIGHT/BEVEL ADJUSTING HANOWHEEL SOCKET H_DS_EW SCREWS SETSCREW LOCKING HANDLE • Fig. 64 Place a framing square beside the blade and move the rLpfence up to the square. Take the dimensionon the rip scale. HEXNUT • Move the fence back and turn the framing square180 ° to check the other aide. CAM • If the two dimensionsare not the same, loosenthe two s_'ewa on _s fence end align it. • Retightenthe two screws. COMPRESSION SPRING HANDWHEEL ADAPTER • Make two or three test cuts on scrap wood. it the cuts are not true, repeat the process. NOTE: The rip fence must be secure when the locking handle is engaged. The clamp screwon the rear of the rip fence istightened by turning clockwiseto increasetightnessof the rear of the rip fence. , BEVEL LOCKING LEVER Fig. 65 43 TOAUGNTHEMITERLOCKINGCLAMPS RAILHOLOER NUT See Figure 66. The miter locking clamps are preset at the factory but may requireadjustingafter extended use or if damage occursin shipping. RAIL CLAMP • Unplug the saw. • Loosen the set screw behind each lockingclamp. WASHER • Loosen the screw on top of each Iockingclamp. • Uft the locldng clamp to the up position, • Push the clamp forward tight against the front railto bringthe c_p into aiigr_'_ent. • When the clamps are correctlypositioned, retightenthe scows and the set screws. HE)(MOUNTING BOLT • Push both front and rear miter lockingclamps down to secure the s|idingmiter table. Fig. 67 SCREW TO ADJUST THE ACCESSORY See Rgure 68. TABLE After extended use, the acce..-_, tab/e may work loose caus(_ th_ accessory table to be {oos_ o_ the ra'_s. Foi(ow the steps below, when adjustmentsare required: • • Unplug the saw. Remove the hex nut on the lever using s 3/8 in. nut driver. • Remove t_e backup p{ateand spring plate. Rotate the springplate 180° and reinstallon the handle shaft. • Reassemble all parts end tighten hex nut securely. NOTE; The spring plate offers two ends for use before re_[uiringreplacement. ACCESSORY TABLE Fig. 66 LEVER TO ADJUST THE FRONT AND REAR RAIL CLAMPS See Rgure 67. The rail cramps ate located below the raUsand ensure tight attachment of the rail. Followrngextended use, the rail holder nut inside the rails may need adjusting. • Unplug the saw. HAl _"IAFT • Remove the miter table and accessory tabla. • Remove the _ont emdrear rails by looseningthe rail crampsand dlding the rai_soff. BACKUP PLATE • Rotate each rail clamp to the {sft unti{it hits or comes in correct with the bo'_om ot the saw table. RING SPRINGPLATE HEXNUT F_.68 • Tighten rait holder nut until it is snug. • Loosen rail holder nut one-fourth (1/4) turn. • Replace the rails and check the rail clamps. 44 A Am, WARNING: When servicing, use only identice_ repianementpaps. Use of any other parts m_y create a hazardorcause product damage. A Am. WARNING: A_vays wear safety goggles or safety glasses with side shietdsduringpower too_opera,on or when blowing dust. If operation is dusty,also wear a dust mask. LOCKER BRACKET ASSEMBLY See Figure69. • Add dry lube between both bevel gears, theb_ckup washers,and the locker braoket.. • Adddrylubs be_:weenthreaded hole in motor casting and threaded elevatingshaft. Recommended Lubricants:Dry Siliconeor Tenon Lubricant GENERAL ELEVATING SHAFT THREADED Avoid using so(ventswhen cteaning p_,stioparts. Most plasticsare suscsptibteto damage from various types of commercial solventsend may be damaged by their use. Use clean clothsto remove dirt, dust, o11,grease, etc. HOLE BEVEL GEAR _1_ WARNING: Do not at any Limelet brake fluids, gaso(ine,petro(eum-basedproducts, penetrating oils, etc., come In ¢on_actwith pta_'=oparts. Chemicatscan damage, weaken, or destroyp_stic which may resuttIn serious personalinjury. • Periodicallycheck all clamps, nuts, boits, screws, and _{ts _ar t_hl.r_ss and cond_,_n, Make sure the t_roat p_te is (ngood cond(t(on a.nd_. position. • Check the blade guard assembty. • To maintain the t_bte sur_css, fence, and raits, pedodice]Iyapply paste wax to them and buff to providesmooth functioning. To preventwork from slipping duringcutting operation,Do not wax the working face of the miter fence. • Protect the bb.de by cleaningout saw dust from underneath the _b(e and in the b{ade teeth. Use a reamsolvent on _heb_ade teeth. TILT/ELEVATING MECHANISM See _gure 70. • Add dry [ube between me handle shaft and the boreof the P.,bmpingboil • Add dry lube between the face of the clampingbolt and theface of the handle sh_ft. • Add dry lube on the inner surfaces of the bevel Ioclong lever which corr_sctsthe cam. • Clean plastio parts only with a soft damp cloth. Do not use any aerosol or petroleumsolvents. CLAMPING BOLT LUBRICATION This saw has been lubricated at the factory priorto shipment. Foflowingextended use, you should inspectand lubricate the following areasto assure smooth operation. CAM SURFACE CAM HANDWHEEL HANDLE SHAFT BEVEL LOCKING LEVER COMPRESSION SPRING HEIGHT/BEVEL ADJUSTING HANDWHEEL 45 Fig. 70 Lookfortheseaccessories Item No. 9-22212 4070331 Item No. 9-22214 Item No. 9-22215 Item No. 9-22217 Item No. 9-22220 at Sears rata'd: A Zero Clearance Throat Plate 41& WARNING; To avoid risk of injury,use recommended Dado Throat Plate dado and zero clearance throat plata when amp}eying a dado accessory. Micro-Position Rip-Fence Accessory Quick Fold Table I ONLY USE 6 IN. STACK DADOES. Long Miter/Rip Fence ',= NEVER BEVEL DAJDO. Miter Clamp Kit • NEVER USE ADJUSTABLE DADOES ON THIS SAW, PROBLEM Excess vibration. CAUSE SOLUTION Blade is out of balance, Replace blade. Blade is damaged. Replace blade. Saw is not mounted securely. Tightenall hardware. Work surface is uneven. Repositionon flat surface. Adjust legs of op_onsl stand. Bladeis warped. Check Saw Blade Inst_la_on. Replace blade if necessary Rip fence not mounted c,on'e_tLy. Remount therip fence. Rails are dirtyor sticky. Clean and wax mils. Clamp screw isout of adjustment. Adjustclamp screw counterclockwise, Rip fence does not lock at rear. Clamp screw isout of adjustment. Adiustclamps_ew clockwise. Cutting binds or burns work, Blade is dull. Replace or sharpen blade, Blade is heeling. Align miterbase. Work is fed too fast Slow the feed rats. Rip fence ismisaUgned. Align the _lpfence. Riving knife is misaligced. Adiust the dvlng knife with shims provided. Wood iswarped. Replacethe wood. Always cut with convex side to table surface. Rip fence does not move smoothly. 46 ] I PROBLEM CAUSE SOLUTION Wood edges away from rip Rip fence is misaligned. Check and adjustthe rip fence. fence when ripping. Blade not properlyeh,_rpenedor set, Reeharpenor set blade. Sliding miter table aSSembly Miter base or slides improperly See page 26 for adjustments to sliding does not move smoothly, adjusted, Saw does not make accurate 90 or 45 degree cuts. Posltlvestops inside cabinet need adiusting (BevelCuts): Adjust positivestops. Miter gauge is misaligned(Miter Cuts). Adjustthe miter gauge. Blade adjusting handle is hard to turn, Gears or Screw Post inside cabinet are ckiggsd with dust. Clean the gears or screw poet. Saw does not start. Motor cord or wall cord is not plugged in. Plug in motor cord or wall cord. Cirouitfuse is blown. Replace circu'_fuse. Circuitbreaker is tripped. Reset circuit breaker. Cord or switch is damaged. Have the cord or switch replaced at your Sears Service Center/Department. Blade is dull or dirty. Clean, sharpen, or replace blade. Blade is wrong type for cut being made. Replacewith correcttype. Blade is mounted backwards. Remount blade. Back side of rivingknife has come in contact wff.hsaw table. Realignand adjust the rivingknife. Lockinglever is not at full left position. Move _ocking lever to left. BJadenot proper for rip cut. Change blade; rip blade typicallyhas fewer teeth. Blade makes poor cuts. Blade does not lowerwhen turning blade adjusting handle. Motor taborsin rip cut, miter table assembLy. 47 ! CRAFTSMAN 10 in. TABLE SAW - MODEL NO. 315.218290 FIGURE A" 10 in. TABLESAW FORMITERTABLE ASSEMBLY, REFER TD RRUREB FORHEIGHT/BEVEL ADJUSTMENT HANDWHEEL, REFER TORGURE0 , i FORRIPFENCEASSEMBLY, REFER TORGUREC FORlEG STANDASSEMBLY, REFERTORGURBG FORMITERGAUGE, REFERTONOTEF F) 11 0 o 0: ld 12 44 107 r_ ¢ c Q 8O 120 81 ( ( F € 107 # CRAFTSMAN 10 in. TABLE SAW - MODEL NO, 3t5.2t8290 PARTS LIST - FIGURE A The model number will be found on a plate attached to the side panel of the cabinet. Always mention the | model number in all correspondenceregardingyour TABLE SAW or when orderingrepair parts. J Key Part No. Number Description Qty, "Hax Nut (5/16-18) ...................... 2 0181010106 0181010323 Clamp ........................................ 1 Shim........................................... 5 37 38 0181010317 424010003 A182012001 Miter TableAssembly................. 1 2 411O1171O 3 0181010321 4 0181010343 5 410011721 6 0181010320 A182011001 0182011804 0182010214 0182010213 0182010101-126 12 018t 0_,0329 13 *Screw (5/16-18 x 1-1/8 in., Hex Hd.) ..................................... 2 Bolt Holder................................. 1 Blade Guard Assembly.............. 1 Rear Raft.................................... 1 End Cap R2 (leftrear) ............... 1 End Cap R1 (right reef) ............. 1 Saw Table .................................. 1 *Screw (10-24 x 3/4 in., Pan Hd.)........... 3 0182010315-127 Thmat Plate ............................... 1 14 0182010216-127 Atign-A.-Cutinsert...................... 1 15 410011708 * Screw (5/16-18 x 3/4 in., Hex Hd.) ..................................... 4 16 0182010207 Rail LockingClamp .................... 4 17 412011065 Rat Washer (M8 x 16 x o.8"r)..... 4 • screw 18 410171705 19 0181010514 20 0182010302-129 23 0381010303-129 22 0181010815 23 24 0181010316 0181016504 (10-24 x 5/16 in., Pan Hd.)......... 2 "Screw (10-24 x 1/2 in., Special)............ 4 Cabinet Panel, Rear .................. 1 Cabinet Panel, Left ................... 1 Screw (8-32 x 3/8 in., Specia0............ 14 Dust Cover................................. 1 25 0181010401 • He}( Nut {5/6-18) ........................ 1 B_adeWasher............................. 2 26 422010044 Blade (10 in. x 36T) .................... 1 27 28 29 30 31 32 33 34 0181010503 0181010504 0181010110 410141702 918101533570 1/4 in. Spacer ........................... 1 112in. Spacer ............................ 1 Guide Holder.............................. 1 •Screw (8-32 x 314in., Pan Hd.).. 4 39 0181010310 40 0181010214 ShPn(0.5 ram)............................ 2 Deacrlp6on Qty Locker Bracket .......................... 1 Clamp Plate ............................... 2 Rail Holder Nut .......................... 4 V-Belt (106H9 Bando}................ 2 Shim........................................... 2 Spacer ....................................... 1 • Hsx Nut {1/4-201 ........................ 2 41 411011707 42 412011743 Washer (M6.5 x 25 x 1.6T)........ 1 43 410011714 * Screw (1/4-20 x 1 in., Hex Hal.).1 44 45 A182010101 0182010304-129 46 411011006 "Lock Nut (8-32) 47 0181010816 48 01820'_0701 * Grounding Screw (8-32 x 3/4 tn.) ........................... 1 Power Cord (14 Awg x 33 m).... 1 49 410451703 50 0301030202 51 52 53 0181010230 PlugSocket Box, Left .............. 1 0182010102-126 AccessoryTable........................ 1 Duffer........................................ 1 451050005 54 55 0181010231 A182010901 56 57 O181O10831 410151704 58 01820102D8 59 0181010501 60 412011063 61 413051004 62 0181010309 SpringPIate .......... =................... 1 63 0181010211 Back-up Plate........................... 1 04 411072702 65 0181010606 * Nylon Nut (1/4-20)..................... 1 Shaft.......................................... 1 66 0181010105 Bevel Gear ................................ 2 67 414011014 68 412011063 Rot;Pin (M,4x 30 mm)............... 2 * Screw , 69 410171707 " Screw Motor Assembly........................ 1 Cabinet Pa_l, Right ................ 1 3 * Screw (8-t6 x 3/4 in.)........................... 5 Clamp (5/16 in., ACC2,5) .......... 1 PtugSocket Box, Left .............. 1 Rip Fence Assembly ................. 1 " Screw (8-32 x 3/3 in. Pan Hal.).. 2 SGrew (1/4-20 x 3/4 in.)........................ 1 GroundingLabel ........................ 1 O181O1O823 Screw (t 0-24 Pan Hd., Special). 4 01310"t0222-130 Power Cord Holder, Rear ........... 2 0181010514 Part Number 35 36 1 7 8 g 10 1t Key No. ......................... [ Lever,Accessory "fable............. 1 Lever Shaft................................ * Rat Washer _Vll 2 x 22 x I"P)..... 3 E-Ring (ETW8)........................... 1 _4x2o ram)............................4 (10-24 x 5/8 in., Pan Hd.) .......... 4 # 49 CRAFTSMAN p_ 10 in. TABLE SAW - MODEL PARTS LIST - FIGURE Key Part No, Number Description Key No. Qty. NO. 3t5.218290 A - Cont'd Part Number 70 71 0181010905 0181010312 Needle Roller ............................ 2 97 0182010105-58 Locker Support ......................... 2 98 410071705 72 73 412011O68 411071709 ' Flat Washer (IV110x 22 x 1"1") ._.. 1 * Hex Nut (3/8-16) ....................... 1 74 0181010829 75 76 77 78 0181010607 414011003 018_010502 0181010914 100 0181010912 * Screw (8-32 x 1-3/16 in., Pan Hd.) ...... 1 101 A182014001 Gear Sh_t ................................. 1 79 80 0181010608 0181010507 81 410171707 82 A181012501 99 0181010108-58 Roll P_n(M4 x 20 ram)............... 1 102 Clutch ........................................ 1 103 Spring ....................................... 1 104 Handle Shaft ............................. 1 105 "131_ing Gear................................ * Screw (t 0-24 x 5/8 in., Pan Hd.) .................................... Clamper Bracket ....................... Gem Reek ................................. 1 106 107 4 108 1 109 1 Description Qty. Bevel LockingLever....;.............. 1 * Sat Screw (1/4-20 x 3/8 in.)......................... 1 Cam............................................ 1 Spdng......................................... 1 Height/BevelAdjustment Handwhesl................................ 1 0181010264 Switch Box ................................ 1 452070018 Switch With Kay........................ 1 0182010219 Switch Key............................... 1 0182010211 9182015330301 End Cap (front }aft)................... 1 End Cap (front right) ................. 1 Sca/e Label ............................... ! 0182011803 Fro_ Rail...................... :............ "_ 0182010212 4104-55705 *Self-TappingScrew (M4 x 3/4 in.) ............................. 4 84 0182010301-129 85 0182010201-129 410031710 *Cerria0s Bolt (5/16-18 x 1/2 in,]...................... 1 86 410451015 0182010203 "Screw (MS x 18 mini ................. 4 Cabinet Plate, Left ................... 1 0182010206 0134010238 Storage BmcY,eI Holder ............ 2 83 0181010109 87 88 89 Cabinet Panel, Front ................. 1 110 Cabinet Panel Plate, Front ........ 1 4_0561004 * Screw 111 (M4 x 12 mm Pan Hd.') ............... 4 112 9182015330204 Warning Label ............................ 1 113 9182015330101 Name Pb,te ................................. 1 i 114 410011714 *Screw (1/4-20 x 1 in., Hex Hd.),. 1 ] 115 0121010221 410561002 Knob Ring ................................. 1 Knob ......................................... 1 90 411011707 "Hex Nut (1/4-20) ......................... 21 116 91 410011716 * Scow (M4 x 16 Pan Hd.) ..................... 8 92 410261004 93 0181010222 (114-20 x 2 in.. Hex Hd.) ............. 1 117 0182010205 * Screw (10-24 x 5/8 in................. 3 118 0182010204 Bevel Indicator ........................... 1 119 A1820!0802 Washer _M19.5x 30 x 1.5"1_....... 1 120 410171706 Miter Table Holder, Right .......... 2 Miter Table Holder, Left............. 2 94 412O15O80 95 0181010913 96 411011709 Washer _M18,5x 28 x 0.5_ ....... 1 121 0131010217-130 • Hsx Nut (3/4-16) ......................... 1 122 410561004 • Screw Miter Gauge Asssmbly............. 1 *Screw (10-24 x 112 in,_.............. 7 Power Cord Holder, Fmr_t. ......... "t Screw _M4x 12 ram}................. 2 *Standard Hardware Item - May Be Purchased Locally NOTE: "A" - The assembly shown represents an Important part of the double Insulated system. To avoid the possibility of alteration or damage to ttte system, service should be performed by your nearest Sears Repair Center. Contact your nearest Sears Retail Store for Service Center information. b _1, WARNING: Improper repair of a double insulatedproduct can resultin damages to the double insulationsystem possiblyceus'lng electricalshock or eLactrocu(ion.Any repairsrequiringdisaessm'o_y ot your table saw requiressafety testing to be performed by your nearest Sears RepairCenter. Contact your nearest Sears Ratan Store for Service Center information. 5O CRAFTSMAN 10 in. TABLE SAW- MODEL NO. 815.218290 FIGURE B: SLIDING MITER TABLE ASSEMBLY I I I I I I % I I l 2o k , \ \ \ \ Key Part No. Number 1 2 3 4 5 6 7 8 j- Deecdptlon 0182010103-126 410011717 0181010210 412011051 0181010209 0134010227 0182011801 0181010208-58 Miter Table "l'op.............................. 1 *Boll: (5/I6-18 x 3-1/4 in., Hex Hd_..1 Fence Holder ................................. 1 Fb_ Washer (M8 x 16 x 1.5T) ......... 1 Adjusting Clamp Knob .................. 1 Saw Gauge .................................... 2 Miter Fence ................................... 1 _l_er Indicator ............................... 2 g 10 11 12 13 14 15 16 410451702 0134010244 4110TIT08 412041T03 0181010203 0181010204 0181010802 410171708 'Screw (3/16 In.) .............................. 2 Locator Pin .................................... 1 1T 412011062 "Nylon Nut (3/16 in.) ........................ 4 ° Lock Washer (3/16 in.) .................. 4 Slkla (upper} .................................. 4 Slide (lower)................................... 4 Non-Eccen_'fo Sorew .................... 1 _Screw (3/16-24 x _/2 In., Psn Hd.) ........... 1 * Flat Washer (M5.5 x 12.5 x 1.5T)...1 * Standard Key No. Qty. Hardware Part Number 18 19 20 0181010306 0161010305 410171702 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 411072704 4120120C6 0181010601 018_011811 0181011810 0182011802 0181011802 410079012 01810_6308 414011026 0181010205 0181011301 0181011803 A182012001 A182010801 Item - Mey Be Purchased 51 Description Qty. Miter Slide Loc_ ............................. 1 Spring PI;_ts................................... 1 *Screw (1/4-28 x 10 rrcn., Pan Hd.) ......... -8 "N_on Nut (5/32 In.) ....................... 2 "Flat Washer (M4 x 9 x 0.BT) .......... .2 Quick Stop .................................. 2 Eocentric Screw ............................ 2 Eccentric Screw ........................... 3 Miter Base ..................................... 1 Guide Plate ................................... .2 "SetScrew (3/16-24 x 114 In.) ........ 4 HoLder Plate ................................... 4, Roll Pin (M6.35 x 31.75 ram) ......... 4 MitBr Locking Cbmp ..................... 4 O-Ring ........................................... 4 Guide Bar .................................... .2 Aocsesory Table Assembly ............ 1 Miter Fence Assembly ..................... Locally , CRAFTSMAN 10 in. TABLE SAW - MODEL NO. 315.218290 FIGURE C: RIP FENCE ASSEMBLY 8 [ey Part No. Number "L 0182011805 2 0181010805 3 4 5 6 414050006 0181010218 414O11024 410139719 7 8 g 10 0181010319 0181010220 018101O9O7 414011030 11 12 13 14 15 0181010906 4104.91703 412011064 411011711 0181010243 Description Qty. Key Part No. Number Description Qty. Rip Fence ................................ t * Screw (12-14 x 1/2 in., Pen Hd.) ........ 2 Dowel Pin (1/4 in. x 18 ram)..... 1 Fence Roller ............................ 1 RollerPin (M6.35 x 38.1 ram) .. 1 16 17 18 0181010219 412011006 410171704 19 410131719 * Screw 20 21 22 23 24 25 26 0181010904 0182010318 0181011303 0181010506 0181010227 0181010228 0181010806 27 28 29 _p8-32x 3/8 in.) ........................ 0181010217 _ate........................................ 0181010115-126 Front Block.............................. 9182015335001 Labe_........................................ {10-24 x 1 in., Pe.nHd.} ............ 1 Clamp, Rear ............................ 1 Roller Holder............................ 1 CompressionSpring ............... 1 RollerPin (M3.3 x 19.05 ram) .................. 1 Rod .......................................... 1 * Screw (1/4-20 x 5/8 in.)........... 2 Washer CM7x 16 x 1.5_ .......... 2 * Hex Nut (8-32 x 8.5 ram.) ........ 1 Scale indicator ......................... 1 S_ide......................................... 2 Washer {M4 x 9 x 0.8T)............ 2 • Screw (8-32 x 12.7 turn, Pan Hd.) ...... 2 "Screw (8-32 x 1/2 in.) ......................... 1 Pin ........................................... 1 Clamper................................... I Rubber Plug _14 x 7.6 mini..... 1 Eccen_i¢ Rol{er....................... 1 Handle With Cap ..................... 1 End Cap for Handle Grip......... 1 * Screw I I * ._tandard Hardware Item JLMay Be Purdnaaed Locally 52 2 1 1 1 CRAFTSMAN t0 in. TABLE SAW - MODEL NO. 3t5.218290 FIGURE D: HEIGHT/BEVEL ADJUSTMENT HANDWHEEL 1 / I'p, 5 No, Number 1 411072702 2 0182910202-!30 3 412012041 4 0121010223 Oescdpgon Qty. *Lock Nut (1/4-20) ........................ 1 HeighVBevelAdjustment Handwheel.................................. 1 *Rat Washer (M6.5 x 13 x 1.5"r) ...1 5 0101140203 Handwheel Grip.......................... 1 Screw .......................................... I 6 0121010224 End Cap. ..................................... 1 7 0181010826 Screw (1/4-20)............................. 1 A182014001 Bride AdiustmentHandwheel Assembly(.Incl.1-7) ..................... 1 A121015201 Handwheel Handle Assembly (Incl. 1,3-6) .................................. 1 "Standard Hardware Item - May Be Purchased Locally FIGURE E: REPLACEMENT PARTS Key Part No. Number 422010044 \ DescripSon Q_. Saw Blade (10 in. x 36"i_............ 1 2 0131010319 Large Wrench ............................ 1 3 0131010318 Small Wrench ............................ 1 4 0181010915 3/32 in. Hax Key ........................ 1 5 0181010916 1(8 in. Hex Key .......................... 1 6 0181010918 3/16 in. Hex Key ........................ 1 7 0181010917 5/32 in, Hex Key ........................ 1 1 "Standard Hardware ]tam - May Be Purchased Locally tl 53 CRAFTSMAN 10 in. TABLE SAW - MOOEL NO. 815.218290 FIGURE F: MITER GAUGE ASSEMBLY 11 12 _ey No. Pert Number Desoripl_on 1 A182015201 Miter Gauge Handle ................... 1 2 4_,2012705 * FLa_Washer (1/4 x 16 x 4,.5T)...... 1 10 410132734 3 &12080702 "Nylon Washer {1/4 x 18 x 2"0 .,... 1 11 01820118O6 4 01820101_4-126 M{terGauge ................................ I • Hex Nut {3/16-24) .................... 3 * Sorew (3/16-24 x 21,7 ram, PartHd.).3 Mfter Gauge Bar ...................... 1 12 0131010928 Miter Gauge Pulley.................. 1 5 6 0182010803 01B2010210 "Screw (M4 x 8 mm)..................... 1 Scale Indicator............................ 1 13 410102014 Screw (M6 x 8 ram, Flat Hd.)... 1 14 0101010917 7 01210_,0204 Indicator Bracket........................ 1 15 410561004 8 01010t09t 8 Pin .............................................. 1 16 glB2015330302 Key Part No. Number Qty. Q 411012704 Des_dptian Eccentric Pin (1/4 in.)............... 1 * Scow _M4x 12 ram)................ 2 Miter Gauge Scale Label ......... 1 "Standard Hardware Item - May Be Purchased Locally 54 CRAFTSMAN 10 in. TABLE SAW - MODEL NO. 315.218290 FIGURE G: ROUTER ACCESSORIES r_ey Part No. Number Description Qty. 1 A181014605 2 3 4 5 5 7 8 9 b Guide Fence w/Guide Block (left)and Screws................. A181014606 Guide Fence wlGutde Block (right)and Screws............... 0181010257 Knob Bott (1/2 in.)......................... 4120110T1 * Washer (Mlg x 8.3 x 1.5T) ............ 0161010347 "[-Nut(5/16-18) .............................. 0161010349 "l'ableClamping Bracket................ 0161010258 Knob {5/16-18 x 3/4 _n.)................ 0161010251-127 Throat Plate (1 in.) ........................ 0161010252-127 Throat Plate (1-1/2 in.).................. 1 1 4 4 6 1 1 1 1 Key No. Part Number DeaoripUon 10 11 12 13 14 15 16 17 18 '19 Qty. 018101025a-127 Throat Plate (2 in.)....................... 1 0161010250-127 Throat Plate (1/2 in.).................... 1 0181010254-127 Throat Plate (1-1/8 in.) ................ 1 410101714 •Screw (10-32 x 3/4 in.)................ 3 410101707 •Screw (5/16-18 x 3/4 in.)............. 3 410101013 Screw (MS x 24 rnm)................... 4 A181014601 Guerd/Dusf.Cover AssembJ¥...... 1 412011073 Washer........................................ 1 0181010819 Post (M19X 163 ram).................. 1 A181011004-1 Throat Plate Assembly (Inci, 8-12) ................................. 1 20 A182017001 Router Mounting Kit (IncL1-20).. 1 * Standard Hardware Item - May Be Purchased Loca)ly 55 CRAFTSMAN t0 in. TABLE SAW - MODEL NO. 315.218290 % I regardingyour TABLE SAW or when The model numberwill be found on aorderingrepair plate attached parts. to the side panel of the cabinet.Always mention the model number in all correspondence 17 13 14 FIGUREG ] J CRAFTSMAN 10 in. TABLE SAW - MODEL NO. 315.218290 regardingyourTABLE or when he model numberwillSAW be found on eorderingrepair plate attaohedparts. to the side panel of the cabinet. Always mentionthe model number in all correspondence l i PARTS LIST FOR FIGURE Key Part NO. Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 4101717O6 412011020 016101O201 0182010317-126 410031717 0182010307-126 410031718 411171703 411061704 0182010305 0182011301 0182010802 410491704 0182010215 01820t0311-126 0182010313 411071705 0182010209 0182010309-32 0182011302 410151019 0182010314 0182010901 411071006 411071001 0131010918 DescdpUon Qty. • Screw {10-24x 1/2') ......................................... 2 * Washer (M5.2 x 14 x 1T) ................................... 2 Feet Plug (M34 x 8,4 x 14) ................................ 2 Upper Support Plate......................................... I * Carriage Bolt (5/16 x 80 ram)............................ 10 Leg Frame,Right (30 mm) ................................ I * CarriageBolt (5/16 x 40 ram)............................ 4 • Wing Nut (5/16 in.)............................................ 4 • Wing Nut (3/8 in.).............................................. 2 Plug................................................................... 2 Leg Frame Foot Plug, Right.............................. 2 Foot Plug Screw (3/8 x 80 ram) ........................ 2 * Screw, Hax Hd. (5/16-18 x 57 ram)................... 2 End Cap, Leg Frame......................................... 14 Front ConnectingTube ..................................... t Tooth Plate........................................................ 4 • Nylon Nut (5/16 in.)........................................... 20 ConnectingRing ............................................... 8 Leg Frame Handle ............................................ 2 Grip................................................................... 2 * Hex Sooket Screw (MSx 50 mm) ..................... 2 Release Lever ................................................... 1 Release Lever Spring........................................ t * Nylon Nut (Ms).................................................. t Nylon NUt.......................................................... t Adjusting Spring............................................... 2 Key No, 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 G Part Number 0131010232 410031714 411071705 0182010316-126 0182010310-126 0182010312-126 0182010801 412011088 0182010217-130 410151714 412011003 0000110812 0182010308-126 0182010306-126 0000120915 412011067 9182015335701 0182010320-126 0182010319 412011116 0182010321 412011080 410151021 411071001 A132011301 983000693 Description AdjustingHandle............................................... 2 • Carriage Bolt (5/8-11 x 88.9 turn) ..................... 2 * Nylon Nut (5/16 In.)........................................... 4 Down Support Plate.......................................... 1 Lag Support (30 ram)........................................ 2 ConnectingTube, Rear (30 ram) ....................... 1 Wheel Screw (5/16 in.)...................................... 2 * Washer (IV113x 32 x 1.5TJ................................. 4 Wheel, 8 in........................................................ 2 * Sooket Hex Head Screw (1/4x 40 rnm)............ 4 * Washer (M6.5 x 16 x 21) ................................... 8 Nylon Nut (1/4_20)............................................. 4 Center Leg Frame ............................................. 2 Leg Frame, Left................................................. 1 * LookWaahar (5/16 In,).............,........................ 2 • Washer (M8 x 18 x 1.51) ................................... 2 Leg Stand Label................................................ 2 Short Leg, Right................................................ 1 Square Nut ........................................................ 2 Washer (D8.2 x 23 x 31").................................... 1 Latch ................................................................. 1 Washer (138.26x 21.9 x 1.5T)............................ 1 Hax Socket Screw (M6 x 15 ram)..................... 1 Nylon Nut .......................................................... 1 Leg Stand Assembly (Inol.1-49) ....................... 1 Operator'sManual * Standard Hardware Item - May Be Purchased LoP.ally Your Home For repair-in your home-of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it] For the replacement parts, accessories and owners manuals that you need to do-it-yourself. For Sears professional installation of home appliances and items like garage door openers and water heaters. 1-800-4-MY-HOME e (l-s0o-4ss-4_s3) Call anytime, day or night (U.S.A. and Canada) www._ar_¢oM www.sears.¢a i ill i. i,i Our Home For repair of carry-in items like vacuums, lawn equipment, and electronics, call or go on-line for the location of your nearest Sears Parts & Repair Center. 1-800488-1222 Call anytime, day or night (U.S.A. only) To purchase a protectionagreement (U.S.A.) or maintenance agreement (Canada) on a product serviced by Sears: 1-800-827-8655 (U.S.A.) Pare pedir servicto de repamcibn a domidlio, y pare ordenar piezas: 1-888-SU-HOGAR s" 1-800-361-8665 (Canada) Au Canada pour service en fmnr_rais: 1-800-LE-FOYER _ (1-888-784-6427) www.sears.ca Sears O I_ "l_rademarkI _ _ I =4 Set_k_ Markof Sere, Roebuckand Co. ® Mllrca Re_mlradaI _ Marca de F_brk_ / _ Marca de _wMdo =It 5clips, _ _ _ Mmrquode €ommn_ I m Malqu_ d0pos4_ ds StoPs, Rmlbud(alndCo. _. € Sur=, Roelmud(snd Co.
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