Cranesmart Systems 30UTX UTX-900 Transducer User Manual

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Pipelayer LMI 4 System
User Manual
Updated: July 14, 2017
Edition 1.0
Cranesmart Pipelayer LMI 4
User Manual
Contents
1.
2.
The User Interface ............................................................................................................................ 3
1.1.
The Home Screen ..................................................................................................................................................... 4
1.2.
The Menu Screens ................................................................................................................................................... 6
1.3.
The Value Entry Screen .......................................................................................................................................... 8
Normal Operation .......................................................................................................................... 10
2.1.
Load Indication .......................................................................................................................................................10
Load Calibration ...........................................................................................................................................12
Load Limits .....................................................................................................................................................13
Load Tare ........................................................................................................................................................15
2.2.
Angle Indication .....................................................................................................................................................17
Angle Calibration .........................................................................................................................................18
Angle Limits ...................................................................................................................................................20
2.3.
Overhang Indication .............................................................................................................................................22
2.4.
Tip Height Indication ............................................................................................................................................24
2.5.
Level Indication .......................................................................................................................................................26
Level Calibration ..........................................................................................................................................27
Level Limits ....................................................................................................................................................29
3.
4.
The Configuration Menu ............................................................................................................... 30
3.1.
Winch..........................................................................................................................................................................31
3.2.
POL (Parts of Line) .................................................................................................................................................31
3.3.
Boom Length ...........................................................................................................................................................31
The Settings Menu ......................................................................................................................... 32
4.1.
Limits ..........................................................................................................................................................................32
4.2.
Calibration ................................................................................................................................................................34
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5.
6.
User Manual
4.3.
Panel ...........................................................................................................................................................................35
4.4.
Enable/Disable ........................................................................................................................................................36
4.5.
Units ............................................................................................................................................................................36
4.6.
Permission Level .....................................................................................................................................................37
The Information Menu................................................................................................................... 38
5.1.
About ..........................................................................................................................................................................39
5.2.
Limits ..........................................................................................................................................................................40
5.3.
Transducers ..............................................................................................................................................................41
5.4.
Panel ...........................................................................................................................................................................42
The Permission Menu..................................................................................................................... 43
6.1.
Entering the Permission Level Code................................................................................................................44
6.2.
Supervisor Access Screens ..................................................................................................................................45
7.
The LCD Brightness Screen ............................................................................................................ 49
8.
The Time and Date Screen ............................................................................................................. 50
9.
Troubleshooting ............................................................................................................................. 51
9.1.
Alarm and Warning Screens ...............................................................................................................................51
9.2.
Replacing a Transducer Battery ........................................................................................................................52
10. Appendix ......................................................................................................................................... 53
10.1.
Load Pin Installation..........................................................................................................................................53
10.2.
Anti-2-Block Installation (Optional).............................................................................................................56
10.3.
Boom Angle Transducer Installation ...........................................................................................................58
10.4.
Level Transducer Installation .........................................................................................................................59
10.5.
Display Panel Installation ................................................................................................................................60
10.6.
Alarm Shutoffs (White Wire) ..........................................................................................................................61
10.7.
Display Panel Wiring Diagram.......................................................................................................................62
10.8.
Shut-off Bypass Plug (optional – not included with visual / audible alarm only systems) .....63
10.9.
Initial System Setup ...........................................................................................................................................64
10.10. System Screen Flowchart ................................................................................................................................65
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Warranty
Cranesmart Systems warrants to the purchaser of each new Cranesmart System that any part thereof
which proves to be defective in material or workmanship within two (2) years from date of delivery
will be repaired or replaced at no charge if the system is returned to us in Edmonton, Alberta with all
freight charges prepaid. If a performance problem should occur, contact our office in Edmonton,
Alberta at (888) 562-3222 or (780) 437 - 2986.
This warranty does not cover defects resulting from accident, alteration, improper use, or failure of the
purchaser to follow normal operating procedures as outlined in this instruction manual.
PLEASE NOTE:
 Changes or modifications not expressly approved by the party responsible for compliance
could void the user's authority to operate the equipment.

This device complies with part 15 of FCC rules, and Industry Canada license-exempt RSS
standard(s). Operation is subject to the following two conditions: (1) this device may not
cause interference, and (2) this device must accept any interference, including interference
that may cause undesired operation of the device.

The display panel is a category 2 item as per IC and FCC radio certification.
 Opening the display panel voids the warranty.

No components of the system are to be submerged in water.

This warranty is in lieu of any warranty or merchantability and of all other warranties ,
expressed or implied, all of which are hereby excluded.

The display panel operates at an input range of 12 - 24 VDC at 1 A

The wireless transducers operate at 3.6 VDC at 30 mA (battery).
Cranesmart Systems shall in no event be liable for any special, indirect, or consequential damages
whatsoever and neither assumes nor authorises any person to assume for it any other obligation or
liability.
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Cranesmart Systems Pipelayer
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1. The User Interface
The new Cranesmart Pipelayer LMI 4 System utilizes a large full color touchscreen display panel, which
is described generally, in this section. All information, parameters, menus and alarms are displayed
and accessible directly via the touchscreen, with no need to use the hardware buttons located
beneath the display. (These buttons will be integrated in later versions of the system for extended
functionality).
NOTE: The touchscreen does not respond to increasing pressure on its surface - to make a
selection, use only light contact directly overtop the desired screen button to avoid potentially
damaging the screen.
1.1. The Home Screen
Illustrated below is the Home Screen, which is the main screen for normal operation. The
system updates in real time, all the most important parameters of the system and displays
them here for the operator. The elements of the display are labeled and explained on the
following page.
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Menu Tabs
Across the top of the display are the Menu Tabs for accessing the main functions of
the system. From left to right, the tabs represent these menus: Home /
Configurations / Settings / Information / Permission Level / Brightness / Language.
These tabs are visible and accessible at all times.
Load Display
The primary section of the Home Screen shows the load information. Here, the
current load on the hook is displayed in the chosen units of measurement, as well as
the (programmed) maximum load allowed for the system. The current load as
compared to the maximum is also displayed visually as a bar graph and percentage.
Bypass Button
Pressing this button will shut off any audible alarm and dismiss any warning message
for a period of 30 seconds. The display will show this time interval counting down,
until the timer runs out completely and the alarm is reactivated. A more detailed
description of the alarms and their displays are found in section 9: Troubleshooting
(page 50)
Clock
The upper right area of the screen shows the system clock. The time of day as well
as the month day and year are displayed clearly for the operator. This information
can be changed by pressing the screen directly over the clock display, which will
open the Time and Date Screen (page 49).
Secondary Parameters Display
Surrounding the load display are other important parameters being monitored by
the system. Information related to the machine’s boom (angle, overhang, and tip
height) is located below the load display. Information related to the machine’s level
(pitch and roll) is located to the right of the load display. Pressing the area of the
screen overtop each parameter shown will open an associated menu for that
parameter, where certain values can be changed or displayed.
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Alarm and Notification Bar
The lower section of the screen shows the Alarm and Notification Bar. As shown in
the screenshot, the system pictured is experiencing no alarms and shows the default
notification, ‘Counterweight must be Fully Extended’. In case of an alarm, an
associated message would be displayed in this area, with color changes to indicate
the problem visually. Further description of the alarms and their displays are found
in section 9: Troubleshooting (page 50).
1.2. The Menu Screens
Shown below is an example of a typical Menu Screen. Its various components are described on
the following page.
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Banner Buttons
Every listed item on a menu screen is shown overtop a blue ‘banner button’. If the
item is changeable or linked to a further submenu, pressing anywhere on its banner
button will advance the display to show more associated options.
Message Tabs
Across the bottom of the menu screens are the various message tabs that display
different kinds of information to the operator. The tabs in order from left to right
are: Alarms / Warnings / Notifications.
Page Indicator
This symbol indicates that more menu items are available, but cannot all be
displayed simultaneously. Pressing anywhere directly overtop this symbol will
advance the display to the subsequent page(s) of the menu, until eventually cycling
back to the first page.
Back Button
Pressing this button will re-open the previously viewed screen, making menu
navigation faster and easier.
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1.3. The Value Entry Screen
Shown below is an example of a typical Value Entry Screen. This is the format used for any
instance where a numerical parameter must be set or changed. The various components of
this screen are labeled and described below.
Value Window
The value in question will be displayed in this area, showing updates as they are
made by pressing the keypad buttons.
Clear Button
Pressing this button will clear the Value Window, setting the value to 0.
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Delete Button
Pressing the Delete Button will delete the last digit displayed in the Value Window.
Keypad
Press the keypad buttons to set the new value to be used, as displayed in the Value
Window.
Cancel and Accept Buttons
Pressing the (red) Cancel Button will nullify any changes made on this screen and
open the previous page displayed. The (green) Accept Button will confirm and save
any changes made and open the previously displayed page.
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2. Normal Operation
The Cranesmart LMI 4 Pipelayer interface was designed to present the user with all the most
important, real-time information regarding the machine in use, for the safest and easiest possible
operation. This section of the manual explains each parameter display of the Home Screen and other
screens used during normal operation, how to view and change important settings, and the ways the
system indicates potential danger.
NOTE: See the previous section 1: The User Interface (page 3) for explanations of the screen
formats and common functions used throughout the system.
2.1. Load Indication
Shown below is the Home Screen, with the Load Indication area emphasised.
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As shown in the previous screenshot, and the detail image below, the load is indicated by
several factors at any given time. The current load on the hook is shown, as well as a bar graph
and percentage indicating how close the current load is to the maximum capacity of the
machine. This max load limit is set by a supervisor, and is shown below the bar graph as ‘MAX
CAPACITY’.
Pressing anywhere directly overtop the load indication section of the screen will open the Load
Options Screen, as shown below. This menu screen offers 3 options for the load: Calibration,
Limits, and Tare. These options are described on the following pages.
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Load Calibration
The Load Calibration Menu displays the current settings for the following parameters:
ADC Zero: indicates the system’s Analog to Digital conversion value when there is no
load on the hook
ADC Span: indicates the system’s Analog to Digital conversion value when the maximum
possible load is on the hook (before the system shows a load alarm)
Load Zero: indicates the displayed load value when there is no load on the hook
Load Span: indicates the displayed load value when there is a maximum load on the
hook (before the system shows a load alarm)
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Load Limits
The Load Limits Menu displays the current settings for the following parameters:
Maximum: the current maximum load allowed before the system displays a load alarm
condition
Minimum: the current minimum load value recognized by the system for proper display
Derate: this value indicates the capacity of the load chart that the system is set to
recognize. If for example, the Derate value is set to 100%, the entire load chart
itself used at full capacity. If the Derate value were to be set at 50%, the
machine would be enabled to function at only half of its actual capacity before
the system shows an alarm state.
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To edit any of the load parameter values, simply press the screen directly overtop the
option to be changed to open the Value Entry Screen for that respective option.
Once the Value Entry Screen is opened, use the keypad to enter the desired value for the
parameter, and press the (green) Accept Button to save the change.
NOTE: See section 1.3: The Value Entry Screen (page 7) for a detailed description of
how the value entry screens function.
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Load Tare
The Load Tare option enables an operator to set the current weight on the hook to zero.
To do this, simply press the ‘Tare’ banner button on the Load Options Screen. For the
example of this screenshot, the system shown is displaying in the Notification Bar (along
the bottom of the screen) that the current load of 17,100 lb has been set to zero. This is
further indicated by the following screenshot of the modified Home Screen – the current
load shows 0 lb and the ‘T’ symbol shows that this zero load is the result of the Tare
operation.
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Load Set to 0 by Tare Option
To clear the tare set point, simply re-enter the Load Options screen, and press the Tare
banner button again. The Notification Bar will indicate that the tare has been cleared, as
shown in the screenshot below.
Tare Option Cleared
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2.2. Angle Indication
Shown below is the Home Screen, with the Angle Indication area emphasised.
As illustrated above, the current boom angle is shown in degrees, to the resolution of 0.1°.
Pressing anywhere directly overtop the angle indication section of the screen will open the
Angle Options Screen, where angle calibration and limits options are available.
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Angle Calibration
The Angle Calibration Menu allows the operator to set a target angle and orientation for
the angle transducer.
Concerning the Target Angle, set this value to what the system should be reading at a
known boom angle. If the machine boom is currently at 0° but the system is displaying a
different value, using the Target Angle Option will compensate for this discrepancy, by
introducing an offset value in order to make the display more accurate.
NOTE: The boom can be set to any angle, as long as that angle is known to be
accurate by some other means (for example a level, applied to the boom
horizontally or vertically). The resolution of the angle indicator is 1.0°.
To change the target angle value, simply press the screen directly overtop the target
angle option to enter the Value Entry Screen for this parameter.
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Once the Value Entry Screen is opened, use the keypad to enter the desired value for the
parameter, and press the (green) Accept Button to save the change.
NOTE: See section 1.3: The Value Entry Screen (page 7) for a detailed description of
how the value entry screens function.
The Position option simply ensures that the system displays the boom angle correctly by
indicating which side of the boom the transducer is mounted on (in relation to the
operator’s viewpoint). As shown in the following screenshot, selecting this option will
open a submenu, allowing the choice of either the left or right side of the boom.
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Selecting either option for the orientation will automatically enter that selection into the
system and return the user to the Angle Calibration Screen.
Angle Limits
The Angle Limits Menu should initially show the default values for a Maximum of 180°
and a Minimum of -180°. This simply ensures that the angle transducer is given its full
potential range to operate in, though these values can be changed at any time to
accommodate special circumstances of operation.
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To change either of these values, simply press the screen directly overtop the desired limit
value to open the Value Entry Screen, as shown below.
Once the Value Entry Screen is opened, use the keypad to enter the desired value for the
parameter, and press the (green) Accept Button to save the change. NOTE: See section
1.3: The Value Entry Screen (page 7) for a detailed description of how the value entry
screens function.
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2.3. Overhang Indication
Shown below is the Home Screen, with the Overhang Indication area emphasised.
As illustrated above, the current overhang is shown in feet, to the resolution of 0.1 feet.
Pressing anywhere directly overtop the overhang indication section of the screen will open
the Overhang Limits Screen, as shown below.
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The Overhang Limits are defined as a Maximum and Minimum value, according to the
particular machine the system is installed on. These limits define how far the tip of the
boom can extend from the machine base, and are factory-set but can be changed in the
field as necessary by pressing the screen overtop either limit. This will open the Value Entry
Screen, as shown below.
Once the Value Entry Screen is opened, use the keypad to enter the desired value for the
parameter, and press the (green) Accept Button to save the change.
NOTE: See section 1.3: The Value Entry Screen (page 7) for a detailed description of
how the value entry screens function.
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2.4. Tip Height Indication
Shown below is the Home Screen, with the Tip Height Indication area emphasised.
As illustrated above, the current tip height is shown in feet, to the resolution of 0.1 feet.
Pressing anywhere directly overtop the tip height indication section of the screen will open
the Tip Height Limits Screen, as shown below.
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The Tip Height Limits are defined as a Maximum and Minimum value, according to the
particular machine the system is installed on, and define the range of height for the boom
tip, from the ground. These values are factory-set but can be changed in the field as
necessary, by pressing the screen overtop either limit. This will open the Value Entry Screen,
as shown below.
Once the Value Entry Screen is opened, use the keypad to enter the desired value for the
parameter, and press the (green) Accept Button to save the change.
NOTE: See section 1.3: The Value Entry Screen (page 7) for a detailed description of
how the value entry screens function.
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2.5. Level Indication
Shown below is the Home Screen, with the Level Indication (Pitch and Roll) area emphasised.
As illustrated above, the current machine pitch and roll values are shown in degrees, to the
resolution of 0.1°. Pressing anywhere directly overtop either parameter will open the Level
Options Screen, as shown below.
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Level Calibration
The first option listed in the Level Calibration Menu is ‘Auto Calibration’. To use the
automatic calibration method, position the machine so it is level (within 0.5°) and press
the Auto Calibration Button. If calibration is successful, the message: ‘Roll Offset set
Successfully’ will be displayed in the Notification Bar at the bottom of the screen, and the
values for Pitch and Roll should display as 0.0° on the Home Screen. If calibration has
failed, or if the level transducer has been disabled, the message: ‘Level Transducer is
Disabled’ will be shown instead to indicate the problem.
NOTE: If at any point, the machine is positioned more than 5.0° out of level (either
pitch or roll) the system will enter an alarm state, and the load indication will only
show the weight on the line alone, without accounting for angle limits.
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The ‘Position’ button on the Level Calibration Menu offers the option to either normalize
or invert the roll orientation.
For example, if the normal option is selected, a machine roll to the right side of 2.5°
(relative to the operator’s viewpoint) would display as a roll value of 2.5° and an arrow
pointing to the right. The inverted option would show the arrow pointing left, to indicate
how much and in which direction the machine should move in order to re-establish a
level position.
‘Normal’ orientation of Roll parameter,
‘Inverted’ orientation of Roll parameter,
showing a roll to the right side of 2.5°
showing a roll to the right side of 2.5°
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Level Limits
The Level Limits are defined as a Maximum and Minimum values for machine pitch and
roll, according to the particular machine the system is installed on. These values are
factory-set but can be changed in the field as necessary, by pressing the screen overtop
any limit. This will open the Value Entry Screen, as shown below.
Once the Value Entry Screen is opened, use the keypad to enter the desired value for the
parameter, and press the (green) Accept Button to save the change.
NOTE: See section 1.3: The Value Entry Screen (page 7) for a detailed description of
how the value entry screens function.
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3. The Configuration Menu
The Configuration Menu is symbolized by the boom hook icon at the top of the display, and can be
accessed by pressing the screen directly overtop this icon. This menu shows the major parameters
that vary with each pipelayer and are crucial to ensuring that the system’s logic, displays and
calculations will be accurate. This section describes these major parameters: Winch, POL (parts of
line), and Boom Length.
NOTE: Typically, the winch and POL values are factory-set and cannot be changed without the
assistance of a Cranesmart Service Technician. The Boom Length can be changed as needed,
though this operation requires a supervisor permission code (see section 6.1: Entering the
Permission Code - page 43, for an explanation of how to gain restricted system access).
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3.1. Winch
The winch parameter indicates that the system is using the ‘main’ winch line. This parameter
is factory-set and cannot be changed.
3.2. POL (Parts of Line)
The POL (Parts of Line) parameter is also factory-set, and cannot be changed by the user.
This factor may vary with the pipelayer machine type.
3.3. Boom Length
The Boom Length parameter can only be changed once a supervisor permission code is
entered (see section 6.1: Entering the Permission Code for an explanation of how to gain
restricted system access). Once entered, this menu shows a list of available boom lengths to
choose from. Press the button of the desired boom length, then press the (green) Accept
Button to save the change and return to the Configuration Menu.
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4. The Settings Menu
The Settings Menu is symbolized by the gear icon at the top of the display, and can be accessed by
pressing the screen directly overtop this icon. This menu offers many important options to the
operator for how the system functions and displays information. The Settings Menu Screen is shown
below, and explanations of its various components follow.
4.1. Limits
The Limits Menu presents all the various parameters that can be adjusted to define what the
machine’s safe zones of operation are. As listed and shown on the following screenshot,
these limit categories are: Load, Angle, Overhang, Tip Height and Level. Each of these limits
is described in its respective section of this manual.
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See the following sections for descriptions of each of the available limits, as listed below:
Load Limits – page 12
Angle Limits – page 19
Overhang Limits – page 21
Tip Height Limits – page 23
Level Limits – page 28
NOTE: Many menus of the system can be navigated to in several different ways. See
Section 10.10: System Screen Flowchart (page 65) for a screen map of the entire
system.
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4.2. Calibration
The Calibration Menu lists the system indicators that require proper adjustment for accurate
operation. As listed and shown on the following screenshot, these indicators are: Load,
Angle and Level. Each of these calibrations is described in its respective section of this
manual.
See the following sections for descriptions of each of the system calibrations, as listed below:
Load Calibration – page 11
Angle Calibration – page 17
Level Calibration – page 26
NOTE: Many menus of the system can be navigated to in several different ways. See
section 10.10: System Screen Flowchart (page 65) for a screen map of the entire system.
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4.3. Panel
The Panel Menu offers the option to save all the current panel settings in the system, or
restore the panel to a previous configuration.
Pressing the Save/Restore Button will open the Save/Restore Menu, where the operator can
choose to save the current system settings, or restore previous ones. Pressing either button
will prompt a confirmation screen to ensure the right selection has been made.
Select save current settings or restore previous ones
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4.4. Enable/Disable
The Enable/Disable Screen offers the option to activate or deactivate the transducers of the
system. Pressing the screen directly overtop any transducer shown here will toggle that
unit’s activation state, and indicate it with either a green ‘Enabled’ icon or a red ‘Disabled’
one.
4.5. Units
From the Units Screen, the operator can change the system’s units of display to either
imperial or metric, as shown in the screenshot below.
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4.6. Permission Level
This menu offers options for accessing areas of the system that are meant to be controlled
by a supervisor and restricted to the operator. Each system is programmed with a default
permission code which can be customized as required. The Service Portal option shown
here is reserved for the use by Cranesmart Service technicians.
NOTE: See section 6: The Permission Menu (page 42) for a description of this part of
the system.
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5. The Information Menu
The Information Menu is symbolized by the encircled ‘i’ icon at the top of the display, and can be
accessed by pressing the screen directly overtop this icon. This menu offers options for displaying
important information about the system such as: serial number, machine number, firmware version,
system limits, transducer communication status and much more. The Information Menu Screen is
shown below, and explanations of its various components follow.
NOTE: The displays in the Information Menu are for display purposes only. Other menus must
be accessed to edit the settings and information found here.
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5.1. About
The About option shows information related to the initial setup of the system. The system
serial number, machine serial number, machine model, firmware version, and compiler
timestamp can all be found in this menu.
NOTE: Press the Page Indicator button (depicted by white arrows) at the bottom, center
of the display to reveal a second page of options.
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5.2. Limits
The Limits option offers displays of the set limits for all the major components, which are:
load, angle, level and overhang/tip height.
Press the screen overtop any of the options to reveal the set limits of that parameter.
Load Limits on display via the Information Menu
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5.3. Transducers
The Transducers option shows information related to the communication and signal
strength between the display panel and the sensing components. Shown below is the
Transducers Screen, with a description of its various components.
As illustrated, each block in the display represents a transducer. The component is named at
the top-center, and the signal information is shown across the bottom.
Signal Strength: This icon
Packet Count: This number
indicates the strength of the
increments with each packet
component’s
received by the display panel
communication signal. Full
from this transducer.
strength shows all green
bars, while failing strength
Enable/Disable: This icon
indicates whether the
component is active (green)
or inactive (red)
shows red bars.
Battery: This icon indicates
the current strength of the
component’s battery. Full
strength shows all green
bars, while failing strength
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5.4. Panel
The Panel option shows information related to the display panel’s relay function, relay mode,
and power settings, as shown in the screenshot below. The relay function is used
(optionally) to limit or disable the machine in the case of an alarm. See section 6.2:
Supervisor Access Screens (page 44) for more information on configuring the panel’s relay
function.
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6. The Permission Menu
The Permission Menu is symbolized by the figure icon at the top of the display, and can be accessed
by pressing the screen directly overtop this icon. This menu is used to enter restricted areas of the
system. A permission code entered on the Permission Code Screen opens restricted areas to
supervisors for safety control, and a service code via the Service Portal Screen is used for technical
maintenance and adjustment. Codes are customized to each system and set in the factory, but can be
changed at any time as necessary.
NOTE: Once a permission code is entered into the system, new options become available in
many of the system’s menus. The Supervisor Access Mode will be active until the user navigates
back to the Home Screen, at which time normal access resumes. (See section 6.2: Supervisor
Access Screens –page 44, for a description of the supervisor options).
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6.1. Entering the Permission Level Code
To gain supervisor access to the system, press the ‘Enter Permission Code’ Button from the
Permission Menu (symbolized by the figure icon at the top of the display). Then, enter the
code via the keypad and press the (green) Accept Button to save the change to the system.
To cancel this operation, simply press the (red) Cancel Button to return to the previous
screen.
NOTE: See section 1.3: The Value Entry Screen (page 7) for a detailed description of
how the value entry screens function.
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6.2. Supervisor Access Screens
Once the supervisor access level is gained (by entering the correct Permission Code) the
following listed screens are made available. As noted earlier, these screens will no longer be
available once the user cancels the Supervisor Access Mode by re-entering the Home
Screen.
Settings Menu:
- Locks: The Locks Screen offers options for restricting operators from accessing
various parts of the system.
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Settings / Panel Menu:
- Relay: The Relay Screen offers options for adjusting how the relay function (shutoff
option) operates, including whether the shut off is normally hot or cold, and which
components it will effect. For example, the panel can be configured to interrupt the winch
up function to prevent the operator from damaging the pipelayer. Overload, A2B, Angle
and Level can also be used to shut down the pipelayer in unsafe conditions.
- Radio: The Radio Screen is used to set the transducer IDs and frequency, to ensure they
can properly communicate with the display panel.
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- Parameters: The Parameters Screen is used to set the machine properties and various
dimensions so that the logic calculations are correct and able to display accurately. These
values are pre-set in the factory, but can be changed as necessary.
Settings / Permission Menu:
- Setup PIN Code: This screen is used to set optional user access codes, in order to
customize the system to each operator’s preferences.
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- Change Supervisor Code: Customize or change the supervisor code with this screen.
Permission Menu:
- Setup PIN Code (see the description of this screen on the previous page).
- Change Supervisor Code (see the description of this screen above).
NOTE: See section 10.10: System Screen Flowchart (page 65) for a map that illustrates
how all of all the system’s main menus are connected.
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7. The LCD Brightness Screen
The LCD Brightness Screen is symbolized by the ‘sun’ icon at the top of the display, and can be
accessed by pressing the screen directly overtop this icon. Use this option to adjust the screen’s
brightness for optimal display. Press directly overtop the percentage bar in the center of the screen,
or press the arrow keys on either side of the percentage bar for finer adjustment.
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8. The Time and Date Screen
Setting the correct time and date for the system is important for the accuracy of data logs, in case
certain job information must be recalled or a machine needs to be serviced. The clock is backed up
by a separate battery contained within the panel, eliminating the need to set this parameter each time
the panel is powered off. The Time and Date Screen is shown and described below.
To change the date and time currently displayed, clear the display by pressing the (red) Clear Button.
Enter the proper value via the keypad, according to this format: year – month – day – hour - minute.
Once the display is correct, press the (green) Accept Button to save the change and return to the
previous screen. NOTE: See section 1.3: The Value Entry Screen (page 7) for a detailed
description of how the value entry screens function.
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9. Troubleshooting
The Cranesmart Pipelayer System performs self-checks for system errors, exceeded limits and any
equipment malfunctions. This section illustrates and briefly describes some examples of this.
9.1. Alarm and Warning Screens
The system will notify the operator of any unsafe condition via the built-in audible and visual alarms.
A loud beep will sound from the display panel speaker, and an associate screen will show what error
or unsafe condition has arisen. The alarms may be bypassed using the Bypass Button, located in the
lower left corner of the display, which will silence the speaker for 30 seconds. However, the alarm
state will persist until the error causing the alarm is corrected.
Load Warning Screen
Load Alarm Screen
Showing Component Communication Error
System showing no current alarms or warnings
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NOTE: Alarms will normally sound while the system components are being installed, and until
there is a clear line of sight between the transducers and display panel. If alarms still sound
after the components are properly installed, check the Transducer Stats Screen via the
Information Menu (page 40) to ensure a clear signal is being received from all components. If
an alarm still persists, please contact the Cranesmart Service Department at: (780) 437-2986.
9.2. Replacing a Transducer Battery
Before replacing the batteries, call the Cranesmart Systems Service Department at (780) 437-2986,
with the system serial number ready. The serial number can be found on the display panel or any
transducer. Once it has been verified that a faulty battery is causing the error, follow the steps below.
Tools and Equipment needed for battery replacement:
 One Battery Replacement Kit (obtain a free battery replacement kit from Cranesmart Systems).
 The kit contains:
 One 3.6 volt Lithium Ion D-cell Battery
 One 1/8th Allen key
 Alternatively, a 3.6V lithium battery may be purchased from a battery supplier.
NOTE: If it is humid, raining or snowing – DO NOT OPEN THE TRANSMITTER. Remove the
transmitter and perform the battery replacement indoor or undercover.
To Replace the Battery:
1. Remove the cap screw from the battery compartment lid and remove the lid.
2. Remove the battery from the holder.
3. Insert the new battery according to the battery picture on the base of the battery clip.
4. Secure the lid.
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10. Appendix
10.1.
Load Pin Installation
Free rotation
Ensure that when the load pin is installed, it is able to rotate freely through a full 360,
without binding at all. This is an important factor in the accuracy of the load sensing, as
unexpected forces on the pin can register as loads on the line.
Protection and care for the load pin
The transducer box is attached directly to the load pin, so care must be taken to ensure that
there will be no direct impacts made on this end of the pin (during installation do not hit
the pin to force it into alignment). If the blue transmitter case located on the load pin is in
danger of receiving damage during normal operations, please call the Cranesmart Service
Department at (780) 437-2986 for assistance.
Load pin radio
The Cranesmart System works by receiving radio signals from the load pin transducer box
and displaying the readings on the display panel. It is important to keep a clear line-of-sight
between the panel and the load pin transducer box.
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To Install the Load Pin:
1.
Remove the existing pin
2.
Install the Cranesmart System load pin
The transducer box contains sensitive electronics. Do not use a hammer or any other
object to strike the load pin into position during the installation procedure.
3.
Secure the load pin
Secure the load pin by installing the cotter pin through the hole in the end of the pin.
Use washers to secure the pin and keep it from moving from side to side as this would
affect calibration.
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4.
User Manual
Check for free rotation of the load pin
Once the pin is installed properly, check that it can move freely by rotating it 360°.
5.
Check for good signal strength on the display panel
See section 5.3: Transducers (page 40) for instructions on using the Information Menu to
check component signal strengths.
6.
Verify the load pin calibration
Load pins are factory calibrated, but due to small differences in pipelayer boom ends,
the calibration of each machine may require slight adjustment. Verify the calibration of
the load pin by lifting a certified weight. If it is necessary to refine the load pin’s
calibration, refer to section 2.1: Load Indication (page 9).
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10.2.
User Manual
Anti-2-Block Installation (Optional)
The A2B transducer is designed to swivel and pivot so that it is always in an upright vertical
position, in line with the wire rope – regardless of boom angle.
1.
Weld the weld bar to the pipelayer. Ensure that the switch is mounted directly to the
slowest moving line. The weld bar can be welded directly to the pipelayer or to an
existing weld plate. (Both sides of the weld bar are identical).
2.
Ensure that the mounted A2B transducer has a direct line-of-sight to the display panel
and install the large securing bolt into the A2B swing arm.
3.
Attach the A2B transducer to the weld bar. (Install the nylon washer between the bar
and the swing arm).
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User Manual
Attach the counterweight chain to the bottom of the A2B transmitter using the Cshackle supplied.
5.
Assemble the counterweight around the slowest moving line, using the bolts provided.
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10.3.
User Manual
Boom Angle Transducer Installation
The boom angle transducer must maintain line-of-sight with the display panel in all boom
positions. The transducer should be mounted on the side of the boom, preferably on the
left as shown in the diagram below. The transducer cannot be installed on the top or
bottom of the boom. Do not weld the transducer mounting plate permanently before
testing, in case adjustments are required. Weld the weld bar to the pipelayer, and ensure
that the switch is mounted directly to the slowest moving line. The weld bar can be welded
directly to the pipelayer or to an existing weld plate. (Both sides of the weld bar are
identical).
1.
Remove the weld plate from the angle transducer
2.
Align and mark the installation position. Use the illustration on the transducer label to
position the transducer parallel (level) with the boom line.
3.
Tack weld the weld plate before testing the system
4.
Mount the transducer to the weld plate
5.
Calibrate the boom angle transducer (see section 2.2: Angle Indication on page 16).
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10.4.
User Manual
Level Transducer Installation
1.
The level transducer should have a line-of-sight to the display panel.
2.
The level transducer must be mounted with the label facing up. Make sure that the level
transducer is not mounted in a position where it may suffer impact damage. Possible
mounting locations are on top of the operator’s cab or roll bar.
3.
The level transducer should be made as level as possible but it is not critical that it be
perfectly level. The unit will be calibrated after installation.
4.
The correct mounting position of the level transducer is critical. The top of the level
transducer must be aligned with the front of the pipelayer as shown in the diagram.
5.
The pipelayer must be level during the calibration process.
6.
Do not weld the weld plate with the level transducer attached.
7.
Once the transducer is installed, see section 2.5: Level Indication (page 25) to calibrate
the component.
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10.5.
User Manual
Display Panel Installation
Mounting the Display Panel
1.
Mount the display panel to ensure the operator has an unobstructed view.
2.
Align the ram mount bracket; mark and drill mounting holes using the mounting bracket
as a guide.
3.
Attach the bracket using the hardware provided.
4.
Install the display panel to the bracket.
Display Panel
Mounting Screws
Ram Mount Bracket
NOTE:

The display panel can pivot horizontally or vertically by changing the position of
the mounting bracket.

The panel should be mounted in the operator’s field of view but not obstruct
sight during a lift.

DO NOT PRESSURE WASH THE DISPLAY PANEL OR SUBMERGE IT IN WATER.
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Wiring the Display Panel
Power to the display panel is supplied through the cable included in the kit, which plugs into
the back of the panel. Refer to the wiring diagram on the following page.
1.
Connect the red wire to a positive 12-24VDC (28VDC Max) terminal.
2.
Connect the black wire to a good ground connection on the pipelayer.
3.
(Optional): Connect the white wire to an optional ‘shut off’ solenoid or to sound
external horns. (Maximum output is 7.5 amps).
NOTE: Ensure that a continuous 12-24VDC (28VDC max) is available to the panel at
all times while the pipelayer is in operation. If the voltage drops below 10.5 VDC the
panel will not function.
10.6.
Alarm Shutoffs (White Wire)
The Pipelayer System is shipped with a three conductor wiring harness, which includes black,
red, and white wires. The white wire may be used in conjunction with external alarm horns,
lights, or shut-offs, if they are installed.
NOTE:

When supplying power to the Cranesmart system (with 12 or 24 VDC) the white
wire is normally hot (energized) with the supply voltage in a non-alarm
condition. If the white wire will not be used for any of the above applications,
please ensure that the exposed end of the wire remains sealed to prevent
grounding and damage to the display panel.
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10.7.
Display Panel Wiring Diagram
Cranesmart Systems Pipelayer
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10.8.
User Manual
Shut-off Bypass Plug (optional – not included with visual /
audible alarm only systems)
If the white output wire is used to trigger pipelayer ‘shut-offs’ and the Cranesmart System
display panel is overcome by user damage or system malfunction, this wire can be bypassed using a by-pass plug included with the kit. When this plug is installed as follows, it
will allow the function kick outs to be re-energized.
Remove the power cable from the back of the display panel by twisting the coupling ½ turn
clockwise and pulling away from the panel. Insert the bypass plug into the end of the power
cable (lower illustration) – not the panel – and turn the plug a half-turn clockwise. This will
restore pipelayer functions; however, the Cranesmart System is no longer monitoring
pipelayer functions at this point.
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10.9.
User Manual
Initial System Setup
Once all the system components are installed and the display panel is mounted and wired,
some settings within the display panel must be configured to ensure that the system to
completely ready for operation. Use the following steps to complete the system setup:
1. The first step once installation is complete is to gain Supervisor Access to the system,
by entering the Permission Level Code. (See section 6.1: Entering the Permission Code
– page 43).
2. Once Supervisor Access Mode is active, the next step is to set the transducer IDs and
frequencies.
a. First, enter the Radio Menu via this menu navigation: Settings>Panel>Radio
b. Enter the Radio Channel Menu and enter the proper system frequency
c. From the Radio Menu, enter the Set Transducer IDs Menu (shown below) and
enter each component’s ID number.
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NOTE: See section 1.3: The Value Entry Screen (page 7) for a detailed description of how the
value entry screens function.
3. Once the proper ID numbers are set, see section 5.3: Transducers (page 40) to ensure
that the display panel is communicating effectively with each transducer in the
system.
4. After ensuring that the system components are communicating successfully, the next
step is to calibrate the system. Refer to the following sections of this manual to set
the proper values for all components:
a.
Load Calibration (see page 11)
b.
Angle Calibration (see page 17)
c.
Level Calibration (see page 26)
At this point, the system is ready for normal operation. Please contact the Cranesmart Systems
Service Department at (780) 437-2986 with any further questions or concerns.
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entered. All other screens are available in standard Operator Access Mode.
grey are the areas that are only available in Supervisor Access Mode, once the Permission Code has been
This illustration shows the basic layout of the system’s main menus and screens. The screens shaded in
10.10. System Screen Flowchart
Cranesmart Systems Pipelayer
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