Cranesmart Systems LAB110 Load Moment Indicator User Manual CS LMI Manual 1 0b9b rev

1

The LOAD & A-2-B Company Inc.

Cranesmart™

LMI System

Installation and Operating Manual

“Congratulations! You have invested in the industry’s

leading technology in crane safety equipment.

Thank you very much for your business”

The contents of this manual must be read

and thoroughly understood before operating the

crane with this equipment installed

For sales, service or assistance:

1-888-562-3222 / (780) 437-2986

www.cranesmart.com

Please have the serial number of your system handy before calling to purchase batteries or to ask for

technical assistance. You can find the serial number on either the receiver panel or the transmitters.

Please see page 54 for FCC Compliance

Revision March 18, 2003 – 1.09A

2

Foreword – Installation guidelines, tools required 4

Section One Contents 5

– LOAD CELL installation 6-8

– ANTI-2-BLOCK installation and explanation 9-13

– ANGLE SENSOR installation 14

– RECEIVER/DISPLAY PANEL installation 15

– ALARM HUB installation and explanation 16

– SHUT OFF configuration 17

– ANTENNA installation 17

Section Two Contents 19

– Cranesmart™ Load Moment Indicator panel functions 20

– PANEL BUTTON definitions and use 20

– FIRST TIME system start up, LOAD CHART information 21

– Correct WINCH in use selection 21

– Correct CHART in use selection 21

– Correct PARTS-OF-LINE selection 22

– PRIMARY OPERATING DISPLAY explained 22

– SECONDARY OPERATING DISPLAY explained 23

Section Three Contents 25

– LOAD CELL calibration – KNOWN WEIGHTS explained 26-29

– ANGLE SENSOR SIDE selection 30-32

– ANGLE ZERO calibration 33-35

– ANGLE SENSOR SELECTION for use (main or jib) 36-38

Table of Contents 1

3

Table of Contents 2

Section Four Contents 39

– Selecting WINCH LINE in use 40

– Setting LOAD MINIMUM alarms 41

– Setting LOAD MAXIMUM alarms 42

– To ENABLE TARE OUT function 43-44

– To DISABLE TARE OUT function 44

– Setting ANGLE MINIMUM alarms 45

– Setting ANGLE MAXIMUM alarms 46

– Setting RADIUS MINIMUM alarms 47

– Setting RADIUS MAXIMUM alarms 48

– Setting TIP HEIGHT MINIMUM alarms 49

– Setting TIP HEIGHT MAXIMUM alarms 50

Section Five Contents – Bypass key instructions 51

– Trouble-shooting for panel, battery and system lights 52

– No communication between transmitters and panel 53

– System technical component specifications 54

– Warranty 54

Warranty

The Load & A-2-B Company Inc. warrants to the purchaser of each new Cranesmart™ System that any part thereof

which proves to be defective in material or workmanship within two (2) years from date of delivery will be repaired or

replaced at no charge, if the system is returned to us in Edmonton, Alberta with all freight charges prepaid. If a

performance problem should occur, contact our office in Edmonton, Alberta at 1-888-562-3222.

This warranty does not cover defects resulting from accident, alteration, improper use, or failure of the purchaser to

follow normal operating procedures as outlined in this instruction manual. PLEASE NOTE: OPENING THE BLUE

RECEIVER PANEL VOIDS WARRANTY.

THIS WARRANTY IS IN LIEU OF ANY WARRANTY OR MERCHANTABILITY AND OF ALL OTHER WARRANTIES,

EXPRESSED OR IMPLIED, ALL OF WHICH ARE HEREBY EXCLUDED.

The Load & A-2-B Company Inc. shall in no event be liable for any special, indirect, or consequential damages

whatsoever and neither assumes nor authorizes any person to assume for it any other obligation or liability.

4

THIS LOAD MOMENT INDICATOR ***DOES NOT***

REQUIRE CALIBRATION.

IT IS CALIBRATED AT THE FACTORY.

ATTENTION

DO NOT CONSIDER THIS SYSTEM

A SUBSTITUTE FOR GOOD JUDGMENT, EXPERIENCE

AND ACCEPTED, SAFE CRANE OPERATING PRACTICES.

————————————————————

THE CONTENTS OF THIS

MANUAL MUST BE READ AND THOROUGHLY

UNDERSTOOD BEFORE OPERATING THE CRANE.

———————————————————

THIS SYSTEM UTILIZES A

SERIES OF ELECTRICAL AND MECHANICAL

COMPONENTS AND CANNOT BE 100% FAIL SAFE.

Installation guidelines

Read all of these instructions completely prior to beginning

D 12 volt application only. Check voltage as a step down converter will be required if

voltage is other than 12VDC

D Mount the load cells, anti-2-block switches and or angle transducers first

D Plan the installation

D Have the necessary tools available

D Mount the display panel second

D Test the system

Tools required

D Man basket – to reach the boom, rooster sheave and or jib tip

D Pliers for removing and bending cotter pins

D Electric drill with various drill bits

D Welder for attaching weld plated to boom/jib tips

D Wire crimping tools – for the display power and ground connections

D Screw drivers and or socket set

D Clear silicone

5

Section One

This section provides

information for placement

and installation of the following components:

DLoad cells

DAnti-2-block switches

DAngle sensors

DReceiver/display panel

DAlarm Hub panel

DAntennae

6

Load cell installation and placement guide for load cell links

Figure ‘A’ - Pin the BLUE load cell between the wire rope socket (becket) and the dead end on the main

boom of the crane. >MAIN<

Figure ‘B’- Pin the YELLOW load cell between the wire rope socket (becket) and the headache ball on the

auxiliary sheave (rooster) on the cranes boom tip. >AUX 1< (Note: for two line load systems only)

Figure ‘C’- Pin the ORANGE load cell between the wire rope socket (becket) and the headache ball on the

jib extension. >AUX 2< (Note: for three line load systems only)

Auxiliary 2

ORANGE Load cell

placement

Auxiliary 1

YELLOW Load cell

placement

Rooster sheave

whip/fast line

MAIN

BLUE Load cell

placement

DEAD END

Blue receiver panel

mounted in cab

JIB EXTENSION

Figure ‘A’

Figure ‘B’

Figure ‘C’

Headache balls

Hook

block

Becket or wire

rope socket

External mount

antenna placed on

roof of

operator cab

7

Male – Female - Load cell link

Placement on BOOM TIP DEAD END

Even part-of-line operation

For even parts-of-line, the load cell link is simply pinned

between the wire rope (wedge) socket and the dead end on the

boom tip as illustrated.

Male – Female - Load cell link

Placement on HEADACHE BALL

Single part-of-line

For single part-of-line, the load cell link is pinned

between the wire rope (wedge) socket and the

‘headache ball’ or traveling block.

LOAD

CELL

LINK

BECKET

OR WIRE

ROPE

SOCKET

PINS

IMPORTANT SERVICE NOTE: THE COLORED BLOCKS ON THE LOAD

CELLS CONTAIN TRANSMITTERS, LITHIUM BATTERY PACKS, INTERNAL

STRAIN GAUGES IN ADDITION TO VARIOUS MODERN TECHNOLOGY

ELECTRONICS. VISUALLY INSPECT THE SEALS WHERE THE COLORED

BLOCKS ATTACH TO THE LOAD CELL. IF A SEAL IS BROKEN DUE TO

MIS-USE, AND EVEN IF IT CONTINUES TO WORK, SHIP THE SYSTEM IN

FOR SERVICE IMMEDIATELY. THIS WILL PREVENT MOISTURE FROM

TURNING A $100 REPAIR INTO A $700 REPAIR.

LOAD

CELL

LINK

BECKET

OR WIRE

ROPE

SOCKET

DEAD END/

TERMINATION

POINT

FRONT VIEW OF

SHEAVES AND

BOOM TIP

PINS

15,000 - 25,000 lb. SLP load cell installation instructions

DEAD END /

TOP OF SWIVEL BEARING

8

40,000 - 50,000 - 80,000 lb. SLP load cell installation instructions

Male – Male - Load Cell Link

Placement on BOOM TIP DEAD END

Even part-of-line

DFor even parts-of-line, the load cell link is simply pinned between the wire rope socket (becket)

and the dead end on the boom tip. Please follow the diagram below which illustrates the correct

use of the 'sandwich link' rigging attachment for this load cell.

Sandwich

link

2 sides

LOAD

CELL

Front view of boom tip and sheaves

This pin has three cotter pin holes which allow

for different dead end widths. Select the cotter

pin hole which provides the tightest fit, then

secure with washers and new cotter pins.

Pin the becket to the bottom end of the load

cell. If becket pin diameter is too big, a

properly rated C-shackle can be used.

Threaded Locking Pin:

MUST BE INSTALLED HERE.

ATTENTION: THIS PIN PREVENTS DAMAGE TO THE LOAD CELL BY KEEPING THE SANDWICH LINK FROM

FOLDING AGAINST THE LOAD CELL IN A TWO BLOCK SITUATION. SUCH DAMAGE WILL NOT BE COVERED

UNDER WARRANTY. CHECK THIS PIN REGULARLY TO ENSURE THAT IT IS SECURE & IN PLACE.

Sandwich Link Stabilization Pin

Load Cell

PINS

9

Radio anti-2-block switch installation instructions

D Main Boom – Refer to Figures below to locate and install weld plate and A-2-B switch.

Please note that the weld plate & switch are shown larger than actual size for reference purposes.

DEnsure A-2-B switch and weld plate are attached. Place switch and weld plate at the desired location on

boom tip, at a 20 to 45 degree angle as illustrated in Figure ‘A’ above and mark with a scribe. A 20

degree angle is ideal for a mobile hydraulic machine, a 40-45 degree angle is ideal for a conventional

crane. Ensure that nothing will interfere with switch (such as a swing away jib extension, etc.) and that

the antenna is not touching any metal on the boom.

DRemove weld plate on A-2-B switch by unbolting the two 3/8th inch allen cap bolts. Weld the back of the

weld plate as per Figure ‘B‘ to the crane. Anchor loop should move freely once weld plate is welded.

Note that weld plate should be offset at a 20-45 degree angle from the boom as illustrated in Figure ‘A‘.

DAfter welding weld plate(s) to boom tip, allow weld plate to cool to the touch prior to mounting the A-2-B

switch onto weld plate with the two allen bolts. Installed switch should now look like Figure ‘C‘ below. It

should be positioned directly above the dead end or slowest speed line. Ensure that the location of the

switch is such that the line of sight is not blocked from the cab by any brackets or flanges.

DInstall the chain onto the cable loop on the bottom of the A-2-B switch. Attach the counter weight to the

dead end line or the slowest speed line.

DRepeat this procedure for rooster sheave (Aux. winch 1) and or jib extension (Aux. winch 2) A-2-B switch

installations.

Figure ‘A’

Weld

plate

Figure ‘C’

A-2-B switch

RADIO

A-2-B

These holes tapped

for 3/8th allen bolts

Untapped holes

for anchor loop attachment

Front view of weld plate Side view of weld plate

FRONT of weld

plate with

anchor loop

Attached

FACE AWAY

FROM CRANE

BACK of weld plate

WELD THIS SIDE

TO CRANE BOOM

Figure ‘B’

TOP Ï

Anchor loop

20° to 45°

10

Radio Anti-2-Block installation and placement guide

Blue receiver panel

mounted in cab

JIB EXTENSION

Main line switch

placement

Figure A

Rooster or Aux 1

switch placement

Figure B

Headache balls

Hook

block

Jib or Aux 2 switch

placement

Figure C

External magnetic

mount antenna

placed on roof of

operator cab

Figure D

RADIO

A-2-B

RADIO

A-2-B

RADIO

A-2-B

Please note:

If installing two switches, install the switch

with AUX after the serial number on the

auxiliary line, not the main line

Figure A - Location of radio anti-2-block switch on main boom of crane.

Figure B - Location of radio anti-2-block switch on ‘rooster sheave‘ or Auxiliary winch 1.

Figure C - Location of radio anti-2-block switch on ‘jib extension’ or Auxiliary winch 2.

Figure D - Location of external magnetic mount antenna on operator cab of crane.

11

Optional Fast Line Counterweight – single part of line only

Installation – hanging procedure

Radio A2B

switch

Weld plate

bolts

Weld plate

Attach cable

with dual

bottom lines

here

Second

weld plate

Attach chain to quick

link on weld plate here

Attach cable

with single

bottom line

here

Attach two short

cables to single

thimble here

Front view of

weld plate

Front view of boom tip

Install weld plate for A2B switch as per instructions on page 4 of this manual. Weld second weld plate to

opposite side of boom close to the bottom of the boom tip with the quick link hanging away and down. Attach

counterweight cable to the bottom of A2B transmitter using the quick link supplied. Attach counterweight

chain to second weld plate on opposite side of the boom. Adjust the length with the chain links until

counterweight sits level on the wire rope as illustrated. Slide wire rope into donut by following the simple

illustration instruction below. Fast line counterweight installation is now complete.

BACK of weld plate.

Weld this side to

crane boom

Side view of

weld plate

TOP Ï

Remove this section, slip wire rope through

and replace allen head bolts using loctite.

Important note:

If you need to remove

either of these bolts

ensure that you use

loctite when you

retighten them.

To level counterweight on

wire rope – adjust length of

chain by shortening or

lengthening chain on quick

link at weld plate

Operate with level counterweight

12

DThe Transportation Clip with the red tag is a device which keeps the switch

in a non-2-block state for transportation purposes. If you fold away your jib

or remove a counterweight from a switch, ensure that the red flagged

transportation clip is installed as illustrated. When transporting the crane

long distances, ensure that you place the transportation clip in the bottom of

the switch. This is done by allowing the weight to pull the switch into the

non-2-block position, and inserting the red flagged transportation clip on the

cable between the bottom of the aluminum collar on the switch and the metal

grommet about 5/8th’s inch below on the cable.

DIf you loose this transportation clip it will not affect the normal operation of

the anti-2-block system

DPlease note: The red flagged transportation clips are to be removed from

the bottom of the switch for normal system operation. If left in the switch the

crane: WILL NOT HAVE ANTI-2-BLOCK PROTECTION.

L O A D

T H E

&

A - 2 - B

CO

Description of anti-2-block switch – red flagged transportation clip

*IMPORTANT*

REMOVE RED FLAGGED TRANSPORTATION CLIP FOR

SYSTEM OPERATION

REPLACE WHEN MOVING OR TRANSPORTING CRANE

Red flagged transportation clip.

13

L O A D

T H E

&

A - 2 - B

C O

To counterweight

Figure ‘A’ Figure ‘B’

Transportation Position

Ensure the chain is clipped by the snap link to

the anchor loop on the weld plate when

transporting the crane. See Figure ‘A’. This will

prevent damage and/or premature wearing of the

cable at the bottom of the anti-2-block switch.

Use the snap link to attach the chain to the

anchor loop on the weld plate. Chain assembly

should look like Figure ‘A’. Please note: The

A-2-B system will report a TWO-BLOCK

ALARM when the blue receiver panel is

powered up to remind the crane operator to

unclip the chain for operation.

Anchor loop on weld plate

Snap link on chain

Operating Position

Ensure the chain is not clipped to the anchor

loop by the snap link when operating the crane.

The snap link should be hanging freely.

(as illustrated in above Figure ‘B’).

Chain assembly should look like Figure ‘B’.

Please note: Test the system daily by lifting

the counterweight and confirm an audio and

visual alarm on the blue receiver panel.

Weld plate

L O A D

T H E

&

A - 2 - B

C O

14

Radio boom angle sensor installation instructions

DThe angle sensor must be installed on the boom at a minimum distance of ten feet from the antenna on the

cab of the crane. The sensor can be mounted on either side of the boom however the default setting is

for installation on the LEFT SIDE of the boom. If you determine that the right side of the boom is a more

desirable location for the sensor you must program the panel for right boom operation – see section 3 of

this manual after you have installed the angle sensor on the boom. Line of sight between sensor antenna

and antenna should exist in all positions. Do not mount sensor on the top or bottom of the boom. Position

the sensor weld plate assembly parallel with the boom line. Use the illustration on the Sensor label as an

alignment aid.

DExact alignment is preferred but not necessary. Small alignment error can be zeroed out at the panel in the

cab of the crane. Mark or scribe the boom where the weld plate will be mounted. Unbolt the weld plate

from the angle sensor and lightly tack weld, do not permanently weld the plate yet. (see figure A below)

PLEASE NOTE: Lightly tack weld plate where you think it should go, leaving the opportunity to move, adjust

and re-weld if necessary, before testing the system for operation. Make certain that the antenna on the

boom angle sensor will not be touching any metal once mounted. DO NOT ATTEMPT TO WELD THE

WELD PLATE WHILE ATTACHED TO THE SENSOR. THE SENSOR WILL BE PERMANENTLY

DAMAGED. Once the weld has cooled, mount the sensor to the weld plate (see figure B below) using the

bolts and lock washers supplied.

DNow you will need to raise your boom to a minimum of a 45 degree angle then return it to level. Now you

should proceed to zeroing the angle. You will find these simple instructions on page 33-35 of this manual.

BOOM LINE

RADIO BOOM ANGLE INDICATOR

Mount on base section of boom – see manual

For sales or service call:

THE LOAD & A-2-B COMPANY INC.

1-888-562-3222

BOOM LINE

Figure ‘A’

STEP 1:

Attach weld plate to

boom as illustrated

Weld plate

LINE OF BOOM

Figure ‘B’

STEP 2:

Bolt angle

sensor to weld

plate on boom

as illustrated

LINE OF BOOM

Use screws

and lock

washers

provided

Boom Angle

Indicator

15

Display panel installation instructions

DDisplay panel mounting: The installation of the display panel consists of drilling two holes for mounting in

the operator cab. First find a suitable location in the cab on the dash where the crane operator has an

unobstructed view of the display. Using the removable bottom portion of the mounting bracket align, mark and

drill two holes in the cab of the crane. Securely attach the bottom portion of the mounting bracket

assembly to the dash. Place panel into the carriage holes of the lower mounting bracket and with the two

fluted knobs and star washers, securely attach panel with the front of the display facing the operator.

DWITH ALARM HUB – Display panel power: is provided to the panel using the four (4) pin interconnect cable

included The interconnect cable joins the alarm hub and the display panel together. When attaching either

end of the interconnect cable to the alarm hub and or the display panel, align the groove in the plug

head with the groove in the panel or hub plug receptacle and insert gently – do not force. Lock plug

on by gently rotating the collar of the plug a half turn clockwise.

Dalarm hub wiring and alarm output instructions on next page.

DDisplay panel power with NO ALARM HUB: is provided to the panel using the three conductor cable

included. Connect the red wire to a positive (+12VDC) terminal and the black wire to a solid ground on the

crane. The third white wire is for optional shut offs or to sound external horns. ATTENTION: Ensure that a

continuous +12 VDC (11 volts minimum and typically 13.25 VDC with the engine running) is available

to the panel at all times while the crane is in operation. Otherwise the system will not operate

correctly. When attaching power cable to panel gently push male end of plug into female panel

receptacle. Slide plug neck back towards panel and tighten clockwise ½ turn.

PLEASE NOTE: If you have ordered your Cranesmart with classified area approvals such as

Class I, Division II, for example – you must ‘lock on’ each end of the interconnect cable and

alarm ports. Use the allen key provided to lock/unlock the cabling.

CRANE SMART SYSTEM

CRANE SMART LOAD MOMENT INDICATOR

The Load & A-2-B Company Inc.

©

TEST BY

PASS MODE

©

Attach antenna

lead here

Attach 3 pin power cable here

1 Red

1 White

1 Black

3 Pin

to base

Non – ALARM HUB

power cable

Attach 4 pin interconnect cable

4 Pin

to alarm hub

With ALARM HUB

power cable 4 Pin

to display

panel

16

Display panel installation instructions – With ALARM HUB

The alarm hub is an outboard extension of the Cranesmart display which allows up to three 12V 7.5A alarm

outputs to be added to the Cranesmart system according to customer specifications. The alarm hub has an on

board microcontroller which supervises the alarm relays for proper operation, hot or cold. The alarm hub

communicates with the Cranesmart via an RS232 serial connection. You may mount this component out of the

way, under the dash or on the side of the cab for example. It does not have to be visible by the operator.

Wiring instructions – four easy steps: please take care when plugging in the finished connections. You must

align the slot of the plug in the hole and then press together gently before locking.

1. ALARM OUTS: Plug the 3 pin connector tagged Alarm Outs into the plug hole immediately below the ALARM

OUTS label. The other end of the cable will have up to three wires. You will find a tag on the cable itself

which will identify what output (load, angle or A-2-B) is signaled on each wire.

2. 12V POWER: Plug the 3 pin connector tagged 12V POWER into the plug hole immediately below the 12V

POWER label. The other end of the cable will have a single wire to attach to power.

3. GROUND: Plug the 2 pin connector tagged GROUND into the plug hole immediately below the GROUND

label. The other end of the cable will have a single wire to attach to ground.

4. SERIAL or INTERCONNECT cable: Locate the power cable with a 4 pin plug on either end. To power the

Cranesmart display panel you will need to plug one end of the 4 pin cable into the port labeled SERIAL on the

ALARM HUB and the other into the Cranesmart display panel. This will provide both power and ground to the

Cranesmart panel, while supporting the output relays for your crane shut-offs.

CRANE SMART SYSTEM

The LOAD & A-2-B CO., INC. 1-888-562-3222

ALARM HUB

ALARM OUTS

12V 7.5A 12V POWER GROUND SERIAL

1 Red

1 White

1 Black

3 Pin

to base 3 Pin

to base

Single wire

to 12V power

2 Pin

to base

Single wire

to ground

4 Pin

to base

Plug this 4 pin connector

to the right side of

Crane Smart Panel

PLEASE NOTE: When a Cranesmart system is programmed for use with an alarm hub, the alarm hub must

be present and working or the display will indicate an error condition as follows:

* * * ALARM HUB MALFUNCTION * * *

Please Correct

17

Shut off configurations for your system:

Normally each wire is identified with a tag to make installation of the shut-off circuits

simple. If the tags are missing or if you are unsure – call our service department. Due

to the many possible shut down configurations which your system may operate with,

please consult THE LOAD & A-2-B Company for your particular crane. Please have

the serial number of your system handy when you call 1-888-562-3222 or

1-780-437-2986.

——————————————————————————————————————

Antenna installation

Depending on the length or type of boom, four antenna installations and placements are possible.

With your system you may have received:

(A) One ten inch rubber antenna.

(B) One ten inch rubber antenna with an external magnetic mount base, attachment cable and plug.

(C) One metal whip antenna with an external magnetic mount base, attachment cable and plug.

(D) Marine specific antenna kit.

(A) Outside operator cab – up to 150 feet of boom: Where the receiver panel is installed outside a cab

simply install the 10 inch rubber antenna directly onto the blue receiver panel. Attach the base of the

rubber antenna to the side of the receiver panel by inserting it GENTLY with a simple half turn.

(B) Inside operator cab – up to 150 feet of boom: For installations inside the operator cab and where your

boom is less than 150 feet of length, place the magnetic mount base with the 10 inch rubber antenna on

the top of the operator cab and attach the antenna lead to the side of the receiver panel.

(C) Inside operator cab – more than 150 feet of boom: For installations inside the operator cab and where

your boom is more than 150 feet of length, place the magnetic mount base with the metal whip antenna

on the top of the operator cab and attach the antenna lead to the side of the receiver panel. Please

ensure the small allen screw for holding the whip antenna to the magnetic base is firmly tightened.

(D) Any MARINE application: attach base with the metal whip antenna on the top of the operator cab on the

crane attaching the antenna lead to the side of the receiver panel.

At all times ensure that the lines of sight between the load cells, anti-2-block

switches, angle transducers and the antenna on the cab of the crane are

unobstructed. It is important that the receiver antenna NOT be touching glass

or metal.

18

19

Section Two

The load cell, anti-2-block switch, angle transducer and panel

must all be installed

before proceeding past this point of the manual.

This section provides information for:

DCranesmart™ Load Moment Indicator panel functions

DDefinitions of panel button controls and use

DSystem start up

DLoad chart information

DFirst time system start up

DCorrect load chart in use selection

DCorrect winch in use selection

DCorrect parts-of-line selection

DPrimary Operating Display explained

DSecondary Operating Display explained

20

Cranesmart™ Load Moment Indicator Panel Functions

CRANE SMART SYSTEM

CRANE SMART LOAD MOMENT INDICATOR

The Load & A-2-B Company Inc.

©

TEST BY

PASS MODE

©

1 2 3 4 5

Definitions of panel button controls and use

1. TEST button is used to test alarm and reset menu.

2. BY PASS button is used to temporarily stop alarm and override the crane function shut off system

(if installed). When the “BYPASS” button is pressed, the system is disabled for thirty seconds.

The Bypass Function should be used with discretion as excessive use of it to override the crane

function shut off could result in loss of life, destruction of property and damage to the crane. The

Bypass can be used to override the system in case of emergency or malfunction. Sound

judgement must be used when using the bypass function.

3. MODE button is used with the buttons below to select functions as well as to page up and down

through the menus.

4. © button is used to move up through information.

5. ª button is used to move down through information.

IMPORTANT NOTE: When you are using the MODE button in conjunction with the © or ª

buttons, you must hold the MODE button first, and while holding the MODE button in, press

either of © or ª buttons.

Dpressing the MODE and © button at the same time (Page Up function) is used to move UP

through the menus without saving changes.

Dpressing the MODE and ª button at the same time (Page Down function) is used to move

DOWN through the menus and is used for saving changes. Figure 1-1 below is the

Saving Display screen which will appear each time you make an input change and save it

by pressing the MODE and ª buttons.

MODE ©

+

MODE +

©

SAVING…

Figure 1-1

21

System start up

Deach and every time the receiver panel is powered up (example: each time the crane is started)

the system will require operator input before it can be used.

Don power up the panel will display the following 4 screens (FIG 1A – 1D) before operator input is

required:

Winch line selection

Dthe system may indicate MAIN winch is selected as above (FIG 1D).

Dif you wish to change winch line selected, simply push either the © or ª button on the panel

until the winch line (Main, Aux. 1, Aux. 2) to be used is displayed on the screen.

Donce the correct winch line in use is displayed on the screen, accept by pressing and holding the

MODE button, then press the ª button once.

Dthe saving screen will appear for a few seconds. Proceed to load chart in use selection below.

Please note that you will have a different load chart for your main and auxiliary winches. It is

vital that you select the correct winch line in use as it will relate directly to its individual load

chart.

Correct load chart in use selection

Dafter you select and accept your winch line is use the Cranesmart system will prompt you to

confirm which load chart you are using, such as static or dynamic, ABS, or API for some

examples, as your system may be programmed with various load charts. You must select and

accept the correct load chart with the correct parts-of-line each time you use the crane and this

system. This is vital.

Dif you do not know what load chart or parts-of-line to select, ask your Foreman.

Don every start up the – after you accept the winch line in use in the above step – the last used

load chart will appear in the display screen – an example below:

Dif you wish to select a different load chart other that what appears in the load chart selection

display screen (above) simply push either the © or ª button on the panel until the correct load

chart is displayed.

Donce the correct load chart is displayed accept by pushing the MODE button and while holding

it, push the ª button once. The saving screen will appear briefly.

DProceed to next page

CRANE SMART LOAD MOMENT INDICATOR

The Load & A-2-B Company Inc.

Figure 1A

FIRMWARE VERSION 1.0b5

Figure 1B

Programmed for: Nautilus 70-2-90 Marine Crane

-Your Crane Will Appear Here-

Figure 1C

01: Nautilus 70-2-90 Marine Static

Accept by Mode, Change by  buttons.

MAIN Winch is selected

Accept by Mode, Change by  buttons.

Figure 1D

22

Correct parts-of-line selection:

Dall load charts programmed into this system are indexed to match with parts-of-line as per each

load chart. This means that if you select a parts-of-line where there is no chart programmed for

that specific parts-of-line, the system will not operate until you match POL with a programmed

load chart.

Dto change the parts-of-line in use setting simply push either the © or ª button on the panel

until the correct parts-of-line in use on your crane is displayed on the screen.

Donce the correct parts-of-line on the winch in use is displayed on the screen, accept by pressing

and holding the MODE button, then press the ª button once. The Saving Display screen will

appear for a few seconds. The Primary Operating Display will then appear on the screen

similar to the display screen below.

Dyou are now ready to operate the crane.

Operating displays and information:

DDuring normal operation the Cranesmart has four display screens defaulting to with the Primary

Operating display shown below. You may move from screen to screen with a simple push or

either the up or down arrow button. After approximately ten seconds the system will always

default to the Primary Operating display. This function can not be changed.

Parts Of Line: 6

Accept by Mode, Change by  buttons.

Angle= 45.0 deg

Radius= 42.0 ft

MAIN= 15,000lbs MaxLoad

18500lb

81%

Primary operating display is the main operating display for the system.

After selecting the correct winch line in use, correct load chart and number of parts-of-line, the

Crane Smart System will show the Primary Operating Display below:

The top row displays the operator with the following functions as read from left to right:

1. Angle= is the actual live angle of the of the boom in degrees base section to the horizontal

ground.

2. Radius= is the actual radius in feet as measured from the crane center of rotation to the center

of the load.

3. MAIN is actual load on the hook. MAIN or AUX1 will alternate continuously with Load on the

this portion of the display to identify which winch line is currently selected for display.

4. A BAR GRAPH The shaded portion of the bar graph fills in from left to right as the load

increases towards maximum chart. Blank with no load - completely filled in at 100% of chart.

5. The percentage of permitted load as per capacity charts is displayed.

6. MaxLoad is the actual maximum load (at 100%) allowed by the capacity charts and crane

configuration.

2

3 6

Angle= 45.0 deg

Radius= 42.0 ft

MAIN= 15,000lbs MaxLoad

18500lb

81%

5

1

4

23

Check your load chart in use – display screen

The following information is displayed when the ª button is pressed once from the Primary

Operating Display. (bottom of last page) This display indicates current load chart and parts-of-line

information. It will return to the Primary Operating screen in about ten seconds.

1. 01: The top row displays details of the load chart in currently selected

2. MAIN is the selected winch. (may also be AUX1 or AUX2)

3. Pol= indicates the actual parts-of-line in use on the selected winch (1-60).

4. Boom Length= should reflect the total length in feet of boom in use.

If you have an active anti-2-block switch or switches with your Cranesmart LMI system, you will see

the A2B=OKAY information in the bottom right of this display as illustrated above.

01: Link Belt 518 90ft boom Static

MAIN Load POL= 4 Boom Length= 90.0 ft

1

2

4 3

01: Link Belt 518 90ft boom Static

MAIN Load POL= 4 Boom Length= 90.0 ft A2B=OKAY Present with A2B

Check your transmitter(s) signal strength display

The following information is displayed when the ª button is pressed twice from the Primary

Operating Display (bottom of last page). This indicates the live signal strength of your boom

mounted transmitters as received at the panel. The display will return to the Primary Operating

screen in about ten seconds.

LOADm Signal 70%>

ANGm Signal 70%>

Load and angle only

LOADm Sig 70% A2Bm Sig 90% ANGm 70%

>

Load, angle and A2B

Check your radius, live boom angle and tip height

The following information is displayed when the © button is pressed once from the Primary

Operating Display (bottom of last page). This indicates the radius in feet, the live boom angle in

degrees and the current tip height of the boom. The display will return to the Primary Operating

screen in about ten seconds.

Radius Angle = 10.0 degrees Tip

0.0ft -10.0> - █- - - - - - -< 90.0 5.0ft

24

25

Section Three

The load cell, anti-2-block switch, angle transducer and panel

must all be installed

before proceeding past this point of the manual.

Please note:

You will require a permissions code to complete the following sequences:

This section provides information for:

DLoad cell calibration

DWeight adjustment information

DRestoring factory calibration

DAngle side selection

DAngle zero calibration

DAngle sensor selection

26

PLEASE READ THIS ENTIRE SECTION OF RE-CALIBRATION BEFORE

PROCEEDING! DO NOT POWER UP PANEL UNTIL READ AND UNDERSTOOD

COMPLETELY.

Dload cell calibration. You must follow each of these steps in the sequence following to calibrate

for each load cell, example Main, Auxiliary 1 and or Auxiliary 2.

Dplease note that the system is calibrated from factory and does not normally require

re-calibration before use.

Dset the ZERO value first and the SPAN value second.

Steps to selecting winch prior to re-calibrating load cells – Each of these steps must be

repeated for each load cell if you have a multi-line system.

Dstart with the panel displaying the Primary Operating screen below:

Dpush the ª button once to display your load chart information display screen below:

Dpush and hold the MODE button in. While holding in the MODE button, push the TEST button

once. The following display screen will appear:

Dproceed to the top of the next page.

Calibration options:

1. Calibration can be restored over the telephone in a matter of minutes as the load cells

are designed to self-calibrate. Call our service department at 1-888-562-3222 and ask

for the load cell self calibration instructions. Have the serial number of your system

handy. OR

2. Follow the detailed calibration procedures detailed below.

Before you start this calibration procedure, you must have a known weight. The minimum

weight amount will depend on the load cells single line pull rating.

For calibration a known weight of 50% or greater of the single line pull of the load cell is best. The

weights used for calibration must be known weights. This is vital.

Examples:

DUsing a 15,000 pound SLP load cell and when running 4 parts-of-line, the ideal known

weight required for calibration purposes would be 30,000 pounds.

DUsing a 25,000 pound SLP load cell and when running 6 parts-of-line, the ideal known

weight required for calibration purposes would be 75,000 pounds.

DUsing a 40,000 pound SLP load cell and when running 8 parts-of-line, the ideal known

weight required for calibration purposes would be 160,000 pounds.

The simple formula is:

D(Single line pull of load cell X parts-of-line ÷ 2 = minimum known weight required for

calibration purposes) Higher or lower weights may be used however the accuracy of the

calibration may be affected.

Select Permission Code: 127

Accept by Mode, Change by  buttons.

Angle= 45.0 deg

Radius= 42.0 ft

MAIN= 15,000lbs MaxLoad

18500lb

81%

01: Link Belt 518 90ft boom Static

MAIN Load POL= 4 Boom Length= 90.0 ft

27

Dpressing the © or ª buttons select 111 for permission code until display screen appears as

follows:

Dsave by pushing the MODE and ª button.

Dthe Saving Screen will then appear.

Dthe following screen with then be displayed:

Dselect the winch you wish to calibrate by pressing the © or ª buttons.

Dif correct winch for calibration is already displayed, save by pushing the MODE and ª buttons.

Dthe following display will then appear:

Dselect correct load chart in use by pressing the © or ª buttons. When the display indicates

the correct load chart is use save by pushing the MODE and ª buttons.

Dthe following display will then appear:

Dif necessary change the parts-of-line by pressing the © or ª buttons until the correct number of

parts-of-line is displayed on the screen in above. Save by pushing the MODE and ª buttons.

Dafter the Saving Screen press the © button once to return to the Primary Operating Display.

This is an example of that display:

Dfrom the above Primary Operating Display page down by pushing the MODE and ª buttons.

Display screen will appear below:

DProceed to next page

01: Static or your make and model of crane

Accept by Mode, Change by  buttons.

MAIN Winch is selected.

Accept by Mode, Change by  buttons.

Parts Of Line: 4

Accept by Mode, Change by  buttons.

Change Cal or Presets. BOOM LOGGER

<LOAD> ANG A2B LOCK RADIUS TIP RF

Select Permission Code: 111

Accept by Mode, Change by  buttons.

Angle= 45.0 deg

Radius= 42.0 ft

MAIN= 15,000lbs MaxLoad

18500lb

81%

28

Ddisplay will appear as above, continue by pushing the MODE and ª buttons once.

Ddisplay will appear as follow:

Dcontinue by pushing the MODE and ª buttons. Display will appear as above:

Dwith no load on the hook adjust the ZERO SETTING by pushing the © or ª buttons until the

number displayed to the right of ZERO: is as close to your known weight of hook block or the

headache ball. For example a 1,200 pound block would be displayed as above:

DContinued on next page

IMPORTANT CALIBRATION / WEIGHT ADJUSTMENT INFORMATION:

Please note:

In the system calibration modes the actual weight (resolution in pounds) changed by a single push

of an © or ª button during these calibration sequences is in 100 pound increments up to 16

parts-of-line.

If you require 17+ parts-of-line the resolution will begin with 100 pounds increments of change for

each push of the button. The resolution will then change to 200 pound increments for every push

of the © or ª button during the calibration sequences.

Calibrate LOAD MAIN ZERO: 1,200 lb

Accept by Mode, Change by  buttons.

<SET ZERO> SET MIN TARE RESTORE

SET SPAN SET MAX DISABLE

Calibrate LOAD MAIN ZERO: 000 lb

Accept by Mode, Change by  buttons.

Change Cal or Presets. BOOM LOGGER

<LOAD> ANG A2B LOCK RADIUS TIP RF

29

Dwith below left display still on the display screen, push the MODE and ª buttons to save. After

the saving screen the display will return to appear as follows below right:

Dnext pick up a known certified weight (see top of page 30 for definition and examples)

Dwith the known weight in the air push ª button once until <SET SPAN> is selected as

displayed below:

Dwith the above display screen above continue by pushing the MODE and ª buttons. Display

will appear as follows with an example of a known weight (40,000 lbs.) :

Dadjust the weight display right of SPAN: to read the same as your known weight. (Please

read Weight Adjustment Information at the bottom of page 32 of this manual). Once you have

adjusted the weight to as close to your known weight as possible, save by pushing the MODE

and ª buttons. Display will return to appear as below:

Dpress MODE and © buttons.

Dpress MODE and © buttons once again.

Dthe system will return to the Primary Operating Screen as below:

To verify settings pick up the same known weight. If correct calibration is complete, repeat

each step of the load cell calibration process with each load cell of each winch, example:

main, auxiliary one, etc. If you wish to calibrate another load cell of the system, repeat these

steps selecting the load cell in step 4 (Selecting correct winch line) of this sequence.

<SET ZERO> SET MIN TARE RESTORE

SET SPAN SET MAX DISABLE

Calibrate LOAD MAIN ZERO: 1,200 lb

Accept by Mode, Change by  buttons.

<SET ZERO> SET MIN TARE RESTORE

<SET SPAN> SET MAX DISABLE

Calibrate LOAD MAIN SPAN: 40,000 lb

Accept by Mode, Change by  buttons.

<SET ZERO> SET MIN TARE RESTORE

<SET SPAN> SET MAX DISABLE

Angle= 45.0 deg

Radius= 42.0 ft

MAIN= 15,000lbs MaxLoad

18500lb

81%

Change Cal or Presets. BOOM LOGGER

<LOAD> ANG A2B LOCK RADIUS TIP RF

30

Angle sensor side selection instructions – for RIGHT SIDE installation only.

PLEASE READ THIS ENTIRE SECTION OF ZERO ANGLE CALIBRATION

BEFORE PROCEEDING! DO NOT POWER UP PANEL UNTIL READ AND

UNDERSTOOD COMPLETELY.

Please reference page 13 of this manual for installation of the angle sensor which must be on the

crane before proceeding with these instructions.

The angle sensor can be mounted on either side of the boom however the default setting is to install

it on the LEFT SIDE of the boom. If you determine that the right side of the boom is a more

desirable location for the angle sensor, you must program the blue receiver panel for right boom

operation while keeping line of sight. This section will show you how to program the panel to work

with an angle sensor mounted on the RIGHT SIDE of the boom.

If you have mounted the angle sensor on the left side of the boom – proceed with zeroing angle

calibration in the next section of this manual. If you have mounted the angle sensor on either the top

or bottom of the boom, the system will not function. These steps will describe how to program the

right operating side for the angle sensor.

Angle transducer side selection

DYou must follow each of these steps in this sequence for angle side selection

Dstart with the panel displaying the Primary Operating screen below:

Dpush the ª button once to display your load chart information display screen below:

Dpush and hold the MODE button in. While holding in the MODE button, push the TEST button

once. The following display screen will appear:

Dpressing the © or ª buttons select 111 for permission code until display screen appears as

follows:

DProceed to next page >

Select Permission Code: 127

Accept by Mode, Change by  buttons.

Angle= 45.0 deg

Radius= 42.0 ft

MAIN= 15,000lbs MaxLoad

18500lb

81%

01: Link Belt 518 90ft boom Static

MAIN Load POL= 4 Boom Length= 90.0 ft

Select Permission Code: 111

Accept by Mode, Change by  buttons.

31

Dthe Saving Screen will then appear as above. Please note that anytime a change is made this

Saving Screen will appear as the system saves the last input.

Dthe following display will then appear:

Dmove to next display screen by pushing the MODE and ª buttons.

Dthe following display will then appear:

Dmove to next display screen by pushing the MODE and ª buttons.

Dthe following display will then appear:

Dmove to next display screen by pushing the MODE and ª buttons.

Dat this step the system will automatically return to the Primary Operating Display. This is an

example of that display:

Dfrom the above Primary Operating Display page down by pushing the MODE and ª buttons.

Ddisplay screen will appear as follows:

Dwhile viewing the above display screen press the ª button once to select <ANG>.

Dthe display should now appear as below:

DContinued on next page >

01: Static or your make and model of crane

Accept by Mode, Change by  buttons.

MAIN Winch is selected.

Accept by Mode, Change by  buttons.

Parts Of Line: 4

Accept by Mode, Change by  buttons.

SAVING…

Angle= 45.0 deg

Radius= 42.0 ft

MAIN= 15,000lbs MaxLoad

18500lb

81%

Change Cal or Presets. BOOM LOGGER

<LOAD> ANG A2B LOCK RADIUS TIP RF

Change Cal or Presets. BOOM LOGGER

LOAD <ANG> A2B LOCK RADIUS TIP RF

32

Dfrom the above display screen, move to the next screen by pushing the MODE and ª button.

The display screen will appear as follows in Figure 2G below left:

Dchoose SELECT SIDE by pushing ª button once until <SELECT SIDE> appears as above in

Figure 2H.

Dsave by pushing the MODE and ª button. Display will appear as follows:

Dselect either RIGHT or LEFT using the © or ª

buttons. Save by pushing the MODE and ª

button. After the saving screen Display will ap-

pear as follows:

Dpress MODE and © buttons. The system will

display the screen as below:

Dpress MODE and © buttons once again.

Dthe system will return to the Primary Operating

Screen as below:

Angle side selection is now complete.

Select ANGLE MAIN SIDE: right

Accept by Mode, Change by  buttons.

SET ZERO SET MIN SELECT SENSOR

<SELECT SIDE> SET MAX DISABLE

Figure 2G

<SET ZERO> SET MIN SELECT SENSOR

SELECT SIDE SET MAX DISABLE

Figure 2H

SET ZERO SET MIN SELECT SENSOR

<SELECT SIDE> SET MAX DISABLE

Figure A

left side

Mount angle

sensor on

either side of

boom

To boom tip

Base section of boom

Figure B

right side

Change Cal or Presets. BOOM LOGGER

LOAD <ANG> A2B LOCK RADIUS TIP RF

Change Cal or Presets. BOOM LOGGER

LOAD <ANG> A2B LOCK RADIUS TIP RF

Angle= 45.0 deg

Radius= 42.0 ft

MAIN= 15,000lbs MaxLoad

18500lb

81%

33

ANGLE ZERO display read out instructions:

PLEASE READ THIS ENTIRE SECTION OF ZERO ANGLE CALIBRATION

BEFORE PROCEEDING! DO NOT POWER UP PANEL UNTIL READ AND

UNDERSTOOD COMPLETELY.

Once the boom angle sensor is installed, you will likely need to zero the angle value in the receiver/

display panel. These steps will describe how to zero the angle when your BOOM/LUFFING JIB is as

close to horizontal as possible, with the angle sensor installed on the boom/luffing jib as level as

possible. Please reference page 14 of this manual for installation of the angle sensor which must be

on the crane before proceeding with these instructions.

ANGLE ZERO display read out

DYou must follow each of these steps in this sequence to zero the angle sensor only.

Steps to zeroing of angle display read out – angle sensor:

Dstart with the panel displaying the Primary Operating screen below:

Dpush the ª button once to display your load chart information display screen below:

Dpush and hold the MODE button in. While holding in the MODE button, push the TEST button

once. The following display screen will appear:

Drelease the two buttons. Pressing the © or ª buttons select 111 for permission code until

display screen appears as follows:

Dsave by pushing the MODE and ª button.

DContinued on next page >

Select Permission Code: 127

Accept by Mode, Change by  buttons.

Angle= 45.0 deg

Radius= 42.0 ft

MAIN= 15,000lbs MaxLoad

18500lb

81%

01: Link Belt 518 90ft boom Static

MAIN Load POL= 4 Boom Length= 90.0 ft

Select Permission Code: 111

Accept by Mode, Change by  buttons.

34

Dthe Saving Screen will then appear as above. Please note that anytime a change is made this

Saving Screen will appear as the system saves the last input.

Dthe following display will then appear:

Dmove to next display screen by pushing the MODE and ª buttons.

Dthe following display will then appear:

Dmove to next display screen by pushing the MODE and ª buttons.

Dthe following display will then appear:

Dmove to next display screen by pushing the MODE and ª buttons.

Dat this step the system will automatically return to the Primary Operating Display. This is an

example of that display:

Dfrom the above Primary Operating Display page down by pushing the MODE and ª buttons.

Ddisplay screen will appear below:

Dwhile viewing the above display screen press the ª button once to select <ANG>.

Dthe display should now appear as below:

DContinued on next page >

01: Static or your make and model of crane

Accept by Mode, Change by  buttons.

MAIN Winch is selected.

Accept by Mode, Change by  buttons.

Parts Of Line: 1

Accept by Mode, Change by  buttons.

SAVING…

Angle= 45.0 deg

Radius= 42.0 ft

MAIN= 15,000lbs MaxLoad

18500lb

81%

Change Cal or Presets. BOOM LOGGER

<LOAD> ANG A2B LOCK RADIUS TIP RF

Change Cal or Presets. BOOM LOGGER

LOAD <ANG> A2B LOCK RADIUS TIP RF

35

Dfrom the above display screen, move to the next screen by pushing the MODE and ª button.

Dthe display screen will appear as follows:

Dmove to next screen by pushing the MODE and ª button. Display will appear as follows:

Dyour boom should be pre-positioned to zero degrees using a carpenters level if possible.

Donce you have positioned the boom to as close to zero degrees as possible, press the © or ª

buttons until the readout to the right of ANGLE MAIN ZERO: displays the actual boom angle,

example below:

Dsave by pushing the MODE and ª button. After the saving screen the Display will appear as

follows:

Dpress MODE and © buttons. The system will display the screen as below:

Dpress MODE and © buttons once again.

Dthe system will return to the Primary Operating Screen as below:

Zeroing of angle is now complete. If you wish to select another angle sensor to zero, such

as an angle sensor on the jib of your crane, proceed to the next page.

<SET ZERO> SET MIN SELECT SENSOR

SELECT SIDE SET MAX DISABLE

Calibrate ANGLE MAIN ZERO: 20.0 deg

Accept by Mode, Change by  buttons.

Calibrate ANGLE MAIN ZERO: 00.0 deg

Accept by Mode, Change by  buttons.

<SET ZERO> SET MIN SELECT SENSOR

SELECT SIDE SET MAX DISABLE

Change Cal or Presets. BOOM LOGGER

LOAD <ANG> A2B LOCK RADIUS TIP RF

Change Cal or Presets. BOOM LOGGER

LOAD <ANG> A2B LOCK RADIUS TIP RF

Angle= 45.0 deg

Radius= 42.0 ft

MAIN= 15,000lbs MaxLoad

18500lb

81%

36

Angle sensor selection instructions:

PLEASE READ THIS ENTIRE SECTION OF ANGLE SENSOR SELECTION

BEFORE PROCEEDING! DO NOT POWER UP PANEL UNTIL READ AND

UNDERSTOOD COMPLETELY.

If your system utilizes two angle sensors, one on the main boom and another on the luffing jib for

example, you will need to select the correct angle sensor prior to zeroing the angle calibration as

described in the previous section. These steps will describe how to select the angle sensor prior to

zeroing the angle display.

Angle sensor selection

DYou must follow each of these steps in the sequence following to select angle sensors.

Steps to selecting angle sensors:

Dstart with the panel displaying the Primary Operating screen below:

Dpush the ª button once to display your load chart information display screen below:

Dpush and hold the MODE button in. While holding in the MODE button, push the TEST button

once. The following display screen will appear:

Drelease the two buttons. Pressing the © or ª buttons select 111 for permission code until

display screen appears as follows:

Dsave by pushing the MODE and ª button.

DContinued on next page >

Select Permission Code: 127

Accept by Mode, Change by  buttons.

Angle= 45.0 deg

Radius= 42.0 ft

MAIN= 15,000lbs MaxLoad

18500lb

81%

01: Link Belt 518 90ft boom Static

MAIN Load POL= 4 Boom Length= 90.0 ft

Select Permission Code: 111

Accept by Mode, Change by  buttons.

37

Dthe Saving Screen will then appear as above. Please note that anytime a change is made this

Saving Screen will appear as the system saves the last input.

Dthe following display will then appear:

Dmove to next display screen by pushing the MODE and ª buttons.

Dthe following display will then appear:

Dmove to next display screen by pushing the MODE and ª buttons.

Dthe following display will then appear:

Dmove to next display screen by pushing the MODE and ª buttons.

Dat this step the system will automatically return to the Primary Operating Display below.

Dfrom the above Primary Operating Display page down by pushing the MODE and ª buttons.

display screen will appear below:

Dwhile viewing the above display screen press the ª button once to select <ANG>.

Dthe display should now appear as below:

Continued on next page >

01: Static or your make and model of crane

Accept by Mode, Change by  buttons.

MAIN Winch is selected.

Accept by Mode, Change by  buttons.

Parts Of Line: 1

Accept by Mode, Change by  buttons.

SAVING…

Angle= 45.0 deg

Radius= 42.0 ft

MAIN= 15,000lbs MaxLoad

18500lb

81%

Change Cal or Presets. BOOM LOGGER

<LOAD> ANG A2B LOCK RADIUS TIP RF

Change Cal or Presets. BOOM LOGGER

LOAD <ANG> A2B LOCK RADIUS TIP RF

38

Dfrom the above display screen, move to the next screen by pushing the MODE and ª button.

The display screen will appear as follows below left:

Dchoose SELECT SENSOR by pushing © button twice until <SELECT SENSOR> appears as

above in Figure 2H.

Dsave by pushing the MODE and ª button. Display will appear as follows:

Dif necessary press the ª button until ANGLE JIB appears as above in the display.

Dsave by pushing the MODE and ª button. Display will appear as follows:

Dpress MODE and © buttons. The system will display the screen as below:

Dpress MODE and © buttons once again.

Dthe system will return to the Primary Operating Screen as below:

Selection of ANGLE SENSOR is now complete.

<SET ZERO> SET MIN SELECT SENSOR

SELECT SIDE SET MAX DISABLE

SET ZERO SET MIN <SELECT SENSOR>

SELECT SIDE SET MAX DISABLE

Select Angle Sensor: ANGLE JIB

Accept by Mode, Change by  buttons.

SET ZERO SET MIN <SELECT SENSOR>

SELECT SIDE SET MAX DISABLE

Angle= 45.0 deg

Radius= 42.0 ft

MAIN= 15,000lbs MaxLoad

18500lb

81%

Change Cal or Presets. BOOM LOGGER

LOAD <ANG> A2B LOCK RADIUS TIP RF

Change Cal or Presets. BOOM LOGGER

LOAD <ANG> A2B LOCK RADIUS TIP RF

39

Section Four

The load cell, anti-2-block switch, angle transducer and panel

must all be installed

before proceeding past this point of the manual.

This section provides information for:

DSelecting LOAD WINCH LINE

DSetting LOAD MINIMUM alarms

DSetting LOAD MAXIMUM alarms

DTo ENABLE TARE OUT function

DTo DISABLE TARE OUT function

DSetting ANGLE MINIMUM alarms

DSetting ANGLE MAXIMUM alarms

DSetting RADIUS MINIMUM alarms

DSetting RADIUS MAXIMUM alarms

DSetting TIP HEIGHT MINIMUM alarms

DSetting TIP HEIGHT MAXIMUM alarms

NOTE: Your system must be enabled to set and change alarms. If you

are asked for a permissions code at any step in this sequence – your

system was ordered with this function locked out. Simply call the

service department at 1-888-562-3222 for information on how to unlock

the system.

40

Selecting winch line

The Cranesmart System allows the operator to specify minimum and maximum operating limits for

the crane’s load. Before you enter the minimum or maximum alarm preset information, you will need

to choose which winch line, if you have a multi-line Cranesmart System. Once you have set the

MIN/MAX alarms for your Main winch, you should also set the MIN/MAX alarms for your other winch

lines, either Auxiliary 1 and/or Auxiliary 2. If any of the preset maximum limits are exceeded or the

minimum limits are broken the Cranesmart System will alarm and activate the crane’s shut off

system. (if installed) To select the correct winch line follow these simple steps:

Selecting winch line:

Dbegin in Primary Operating Display. From the Primary Operating Display the display will

appear as follows:

Dpush the ª button. Display will go to display as follows:

Dpush the TEST button. Display will appear as follows:

Dpush the MODE and ª buttons. Display will appear as follows:

Dto Select a Winch Line for Load Alarm Programming choose the correct winch line from

the above display using the © or ª buttons.

Donce the correct winch line is displayed, continue by pushing the MODE and ª buttons.

You will see the SAVING DISPLAY screen then the display will appear as follows:

Dpush the MODE and ª buttons.

Ddisplay will return to the Primary Operating Display.

Selecting winch line is now complete. You may now continue with programming the

Minimum and Maximum load alarms by following the detailed steps on the following pages.

MAIN Winch is selected.

Accept by Mode, Change by  buttons.

AUX1 Winch is selected.

Accept by Mode, Change by  buttons.

Parts Of Line: 1

Accept by Mode, Change by  buttons.

Angle= 45.0 deg

Radius= 42.0 ft

MAIN= 15,000lbs MaxLoad

18500lb

81%

01: Link Belt 518 90ft boom Static

MAIN Load POL= 4 Boom Length= 90.0 ft

MAIN Winch is selected.

Accept by Mode, Change by  buttons.

Angle= 45.0 deg

Radius= 42.0 ft

MAIN= 15,000lbs MaxLoad

18500lb

81%

41

Setting MINIMUM alarms for LOAD

PLEASE READ THIS ENTIRE SECTION OF SETTING MIN/MAX ALARMS

BEFORE PROCEEDING! DO NOT POWER UP PANEL UNTIL READ AND

UNDERSTOOD COMPLETELY.

NOTE: Your system must be enabled to set and change alarms. If you are asked for

a permissions code at any step in this sequence – your system was ordered with this

function locked out. Simply call the service department at 1-888-562-3222 for

information on how to unlock the system.

The Cranesmart System allows the operator to specify minimum operating limits for the crane’s load.

If the preset minimum limit is exceeded the Cranesmart System will alarm and activate the crane’s

shut off system. (if installed) To set the minimum load alarm follow these simple steps:

Setting Minimum Alarms for LOAD

TO SET MINIMUM ALARM:

Dfrom the above left Primary Operating Display, push the MODE and ª buttons. Display will

appear as above right.

Das this sequence describes setting the MINIMUM ALARM for the LOAD, continue by simply

pushing the MODE and ª buttons. Display will appear as below left:

Dto move to the MINIMUM LOAD ALARM display screen, continue by simply pushing the MODE

and ª buttons. Display will appear as above right:

Dpress the © or ª buttons until the readout to the right of LOAD MAIN MIN: displays the

minimum load value you wish, example: a 400 pound minimum preset above left.

Dsave by pushing the MODE and ª button. Display will appear as above right.

Dpress MODE and © buttons. The system will display the screen as below left:

Dpress MODE and © buttons once again.

Dthe system will return to the Primary Operating Screen.

Setting the minimum load alarm is now complete. If you have an Auxiliary load cell that you

wish to set the minimum load alarm on, simply repeat these steps selecting winch Aux1 in

selecting winch line instructions at the beginning of this section.

Change MIN/MAX Presets & Select Sensor:

<LOAD> ANGLE RADIUS TIP

<SET MIN> TARE

SET MAX DERATE

Set LOAD MAIN MIN: 000 LB

Accept by Mode, Change by  buttons.

Set LOAD MAIN MIN: 400 lb

Accept by Mode, Change by  buttons.

<SET MIN> TARE

SET MAX DERATE

Change MIN/MAX Presets & Select Sensor:

<LOAD> ANGLE RADIUS TIP

Angle= 45.0 deg

Radius= 42.0 ft

MAIN= 15,000lbs MaxLoad

18500lb

81%

Angle= 45.0 deg

Radius= 42.0 ft

MAIN= 15,000lbs MaxLoad

18500lb

81%

42

Setting MAXIMUM alarms for LOAD

PLEASE READ THIS ENTIRE SECTION OF SETTING MIN/MAX ALARMS

BEFORE PROCEEDING! DO NOT POWER UP PANEL UNTIL READ AND

UNDERSTOOD COMPLETELY.

NOTE: Your system must be enabled to set and change alarms. If you are asked for

a permissions code at any step in this sequence – your system was ordered with this

function locked out. Simply call the service department at 1-888-562-3222 for

information on how to unlock the system.

The Cranesmart System allows the operator to specify maximum operating limits for the crane’s

load. If the preset maximum limit is exceeded the Cranesmart System will alarm and activate the

crane’s shut off system. (if installed) To set the maximum load alarm follow these simple steps:

Setting Maximum Alarms for LOAD

TO SET MAXIMUM ALARM:

Dfrom the above left Primary Operating Display, push the MODE and ª buttons. Display will

appear as above right.

Das this sequence describes setting the MAXIMUM ALARM for the LOAD, continue by simply

pushing the MODE and ª buttons. Display will appear as below left:

Dcontinue by simply pushing the ª button once to select <SET MAX> as above right. Accept by

pressing the MODE and ª buttons once. Display will appear as below left.

maximum load value you wish, example: a 4000 pound maximum preset above left.

Dsave by pushing the MODE and ª button. The saving screen will appear briefly.

Dthe system will return to the Primary Operating Screen.

Setting the maximum load alarm is now complete. If you have an Auxiliary load cell that you

wish to set the maximum load alarm on, simply repeat these steps selecting winch Aux1 in

selecting winch line instructions at the beginning of this section.

<SET MIN> TARE

SET MAX DERATE

Set LOAD MAIN MAX: 000 LB

Accept by Mode, Change by  buttons.

Set LOAD MAIN MIN: 4000 lb

Accept by Mode, Change by  buttons.

Change MIN/MAX Presets & Select Sensor:

<LOAD> ANGLE RADIUS TIP

Angle= 45.0 deg

Radius= 42.0 ft

MAIN= 15,000lbs MaxLoad

18500lb

81%

Angle= 45.0 deg

Radius= 42.0 ft

MAIN= 15,000lbs MaxLoad

18500lb

81%

SET MIN TARE

<SET MAX> DERATE

43

Enabling LOAD TARE OUT function

The Cranesmart System has a Tare function which will allow the crane operator to zero out the

weight of the hook block or headache ball. Once this is done, only the load below the hook will be

displayed as the actual weight on the receiver/display panel.

Please note that it is a safer practice to keep the weight of the cranes rigging included in the

displayed weight as the load charts of the crane do not subtract the weight of such rigging

and therefore it should be included for safe operating parameters.

To enable load tare out setting

First you must choose the winch line you wish to set the TARE on:

Selecting winch line:

Dbegin in Primary Operating Display. From the Primary Operating Display the display will

appear as follows:

Dpush the ª button. Display will appear as follows:

Dpush the TEST button. Display will appear as follows:

Dto Select a Winch Line to TARE choose the correct winch line from the above display using

no option to select another.

Donce the correct winch line is displayed, continue by pushing the MODE and ª buttons.

You may see the SAVING DISPLAY screen then the display will appear as follows:

Dpush the MODE and ª buttons.

Ddisplay will return to the Primary Operating Display.

DContinued on next page >

MAIN Winch is selected.

Accept by Mode, Change by  buttons.

Angle= 45.0 deg

Radius= 42.0 ft

MAIN= 15,000lbs MaxLoad

18500lb

81%

01: Link Belt 518 90ft boom Static

MAIN Load POL= 4 Boom Length= 90.0 ft

Parts Of Line: 1

Accept by Mode, Change by  buttons.

01: Link Belt 518 90ft boom Static

MAIN Load POL= 4 Boom Length= 90.0 ft

Angle= 45.0 deg

Radius= 42.0 ft

MAIN= 15,000lbs MaxLoad

18500lb

81%

44

Dwhile viewing the above Primary Operating Display lift up the desired weight that you wish to tare

out, the hook block or headache ball for example.

Dwith the weight in the air, continue by simply pushing the MODE and ª buttons. Display will

appear as follows:

Dcontinue by simply pushing the MODE and ª buttons. Display will appear as follows:

Dpress the ª button twice to select <TARE> as in above left display.

Dpush the MODE and ª buttons.

Ddisplay will return to the Primary Operating Display with the letter T just right of the bar graph as

illustrated below:

Setting the TARE OUT function is now complete. If you have an Auxiliary load cell that you

wish to tare out, simply repeat these steps selecting winch Aux 1 in step 5 of this procedure.

While the system remains in the TARE mode with the letter T to the right of the bar graph on

the primary operating display, any weight lifted by the crane will be the weight of the object

below the hook only.

Disabling of TARE OUT function

To disable TARE OUT function:

Deither increase or decrease the boom angle by +/- three degrees or;

Disabling of TARE OUT function is now complete.

Change MIN/MAX Presets & Select Sensor:

<LOAD> ANGLE RADIUS TIP

<SET MIN> TARE

SET MAX DERATE

SET MIN <TARE>

SET MAX DERATE

Angle= 45.0 deg

Radius= 42.0 ft

MAIN= 15,000lbs MaxLoad

18500lb

81%

Angle= 45.0 deg

Radius= 42.0 ft

MAIN= 15,000lbs MaxLoad

18500lb

81%

T

45

Setting MINIMUM alarms for ANGLE

PLEASE READ THIS ENTIRE SECTION OF SETTING MIN/MAX ALARMS

BEFORE PROCEEDING! DO NOT POWER UP PANEL UNTIL READ AND

UNDERSTOOD COMPLETELY.

The Cranesmart System allows the operator to specify minimum operating limits for the crane’s

angle. If the preset minimum limit is exceeded the Cranesmart System will alarm and activate the

crane’s shut off system. (if installed) To set the minimum angle alarm follow these simple steps:

Setting Minimum Alarms for ANGLE

TO SET MINIMUM ALARM:

Dfrom the above left Primary Operating Display - push the MODE and ª buttons.

Dthen push ª button once only. Display will appear as above right with <ANGLE> selected.

Das this sequence describes setting the MINIMUM ALARM for the ANGLE, continue by simply

pushing the MODE and ª buttons. Display will appear as below left:

Dto move to the MINIMUM ANGLE ALARM display screen, continue by simply pushing the

MODE and ª buttons. Display will appear as above right:

minimum angle value you wish, example: 10 degree minimum preset above left.

Dsave by pushing the MODE and ª button. Display will now appear as above right.

Dthe system will return to the Primary Operating Screen below.

Setting the minimum angle alarm is now complete. If you have an Auxiliary or Jib angle

sensor that you wish to set the minimum angle alarm on, simply repeat these steps after

selecting the correct angle sensor in angle sensor selection found in section three of this

manual.

<SET MIN> SELECT SENSOR

SET MAX

Set ANGLE MAIN MIN: 50.0 deg

Accept by Mode, Change by  buttons.

Set ANGLE MAIN MIN: 10.0 deg

Accept by Mode, Change by  buttons.

<SET MIN> SELECT SENSOR

SET MAX

Change MIN/MAX Presets & Select Sensor:

LOAD <ANGLE> RADIUS TIP

Angle= 45.0 deg

Radius= 42.0 ft

MAIN= 15,000lbs MaxLoad

18500lb

81%

Angle= 45.0 deg

Radius= 42.0 ft

MAIN= 15,000lbs MaxLoad

18500lb

81%

46

Setting MAXIMUM alarms for ANGLE

PLEASE READ THIS ENTIRE SECTION OF SETTING MIN/MAX ALARMS

BEFORE PROCEEDING! DO NOT POWER UP PANEL UNTIL READ AND

UNDERSTOOD COMPLETELY.

The Cranesmart System allows the operator to specify maximum operating limits for the crane’s

angle. If the preset maximum limit is exceeded the Cranesmart System will alarm and activate the

crane’s shut off system. (if installed) To set the maximum angle alarm follow these simple steps:

Setting Maximum Alarms for ANGLE

TO SET MAXIMUM ALARM:

Dfrom the above Primary Operating Display – push the MODE and ª buttons.

Dthen push ª button once only. Display will appear as above right with <ANGLE> selected.

Das this sequence describes setting the MAXIMUM ALARM for the ANGLE, continue by simply

pushing the MODE and ª buttons once

Dthen push ª button once only. Display will appear as below left:

Dto move to the MAXIMUM ANGLE ALARM display screen, continue by simply pushing the

MODE and ª buttons. Display will appear as above right:

maximum angle value you wish, example: 78 degree maximum preset above left.

Dsave by pushing the MODE and ª button. .

Dthe system will return to the Primary Operating Screen below.

Setting the maximum angle alarm is now complete. If you have an Auxiliary or Jib angle

sensor that you wish to set the maximum angle alarm on, simply repeat these steps after

selecting the correct angle sensor in angle sensor selection found in section three of this

manual.

SET MIN SELECT SENSOR

Set ANGLE MAIN MAX: 78.0 deg

Accept by Mode, Change by  buttons.

Set ANGLE MAIN MAX: 78.0 deg

Accept by Mode, Change by  buttons.

SET MIN SELECT SENSOR

Change MIN/MAX Presets & Select Sensor:

LOAD <ANGLE> RADIUS TIP

Angle= 45.0 deg

Radius= 42.0 ft

MAIN= 15,000lbs MaxLoad

18500lb

81%

Angle= 45.0 deg

Radius= 42.0 ft

MAIN= 15,000lbs MaxLoad

18500lb

81%

47

© The LOAD & A-2-B Company Inc. – Crane Smart System – Stiff Boom Manual / last revised November 2001 / specifications subject to change © The LOAD & A-2-B Company Inc. – Crane Smart System – Stiff Boom Manual / last revised November 2001 / specifications subject to change

Setting MINIMUM alarms for RADIUS

PLEASE READ THIS ENTIRE SECTION OF SETTING MIN/MAX ALARMS

BEFORE PROCEEDING! DO NOT POWER UP PANEL UNTIL READ AND

UNDERSTOOD COMPLETELY.

The Cranesmart System allows the operator to specify minimum operating limits for the crane’s

radius. If the preset minimum limits are exceeded the Cranesmart System will alarm and activate the

crane’s shut off system. (if installed) To set the minimum radius alarm follow these simple steps:

Setting Minimum Alarms for RADIUS

TO SET MINIMUM ALARM:

Dfrom the above Primary Operating Display - push the MODE and ª buttons.

Dthen push ª button twice. Display will appear as above with <RADIUS> selected.

Das this sequence describes setting the MINIMUM ALARM for the RADIUS, continue by simply

pushing the MODE and ª buttons. Display will appear as below left:

Dto move to the MINIMUM RADIUS ALARM display screen, continue by simply pushing the

MODE and ª buttons. Display will appear as above right in Figure 2L:

minimum radius value you wish, example: 5 foot minimum preset above left.

Dsave by pushing the MODE and ª button. Display will appear as above right.

Dthe system will return to the Primary Operating Screen below.

Setting the minimum radius alarm is now complete.

Change MIN/MAX Presets & Select Sensor:

LOAD ANGLE <RADIUS> TIP

SET MAX

Set MAIN Radius MIN: 5 ft

Accept by Mode, Change by  buttons.

Set MAIN Radius MIN: 5 ft

Accept by Mode, Change by  buttons.

SET MAX

Angle= 45.0 deg

Radius= 42.0 ft

MAIN= 15,000lbs MaxLoad

18500lb

81%

Angle= 45.0 deg

Radius= 42.0 ft

MAIN= 15,000lbs MaxLoad

18500lb

81%

48

Setting MAXIMUM alarms for RADIUS

PLEASE READ THIS ENTIRE SECTION OF SETTING MIN/MAX ALARMS

BEFORE PROCEEDING! DO NOT POWER UP PANEL UNTIL READ AND

UNDERSTOOD COMPLETELY.

The Cranesmart System allows the operator to specify maximum operating limits for the crane’s

radius. If the preset maximum limits are exceeded the Cranesmart System will alarm and activate

the crane’s shut off system. (if installed) To set the maximum radius alarm follow these simple

steps:

Setting Maximum Alarms for RADIUS

TO SET MAXIMUM ALARM:

Dfrom the above Primary Operating Display Figure 2A, push the MODE and ª buttons.

Dthen push ª button twice. Display will appear as above with <RADIUS> selected.

Das this sequence describes setting the MAXIMUM ALARM for the RADIUS, continue by simply

pushing the MODE and ª buttons.

Dthen push ª button once only. Display will appear as below left:

Dto move to the MAXIMUM RADIUS ALARM display screen, continue by simply pushing the

MODE and ª buttons. Display will appear as above right:

maximum radius value you wish, example: 55 foot maximum preset above left.

Dsave by pushing the MODE and ª button. Display will appear as above right.

Dthe system will return to the Primary Operating Screen below.

Setting the maximum radius alarm is now complete.

Change MIN/MAX Presets & Select Sensor:

LOAD ANGLE <RADIUS> TIP

SET MIN

Set MAIN Radius MAX: 5 ft

Accept by Mode, Change by  buttons.

Set MAIN Radius MAX: 55 ft

Accept by Mode, Change by  buttons.

SET MIN

Angle= 45.0 deg

Radius= 42.0 ft

MAIN= 15,000lbs MaxLoad

18500lb

81%

Angle= 45.0 deg

Radius= 42.0 ft

MAIN= 15,000lbs MaxLoad

18500lb

81%

49

© The LOAD & A-2-B Company Inc. – Crane Smart System – Stiff Boom Manual / last revised November 2001 / specifications subject to change © The LOAD & A-2-B Company Inc. – Crane Smart System – Stiff Boom Manual / last revised November 2001 / specifications subject to change

Setting MINIMUM alarms for TIP HEIGHT

PLEASE READ THIS ENTIRE SECTION OF SETTING MIN/MAX ALARMS

BEFORE PROCEEDING! DO NOT POWER UP PANEL UNTIL READ AND

UNDERSTOOD COMPLETELY.

The Cranesmart System allows the operator to specify minimum operating limits for the crane’s tip

height. If the preset minimum limits are exceeded the Crane Smart™ System will alarm and activate

the crane’s shut off system. (if installed) To set the minimum tip height alarm follow these simple

steps:

Setting Minimum Alarms for TIP HEIGHT

TO SET MINIMUM ALARM:

Dfrom the above Primary Operating Display - push the MODE and ª buttons.

Dthen push ª button three times. Display will appear as above with <TIP> selected.

Das this sequence describes setting the MINIMUM ALARM for the TIP HEIGHT, continue by

simply pushing the MODE and ª buttons. Display will appear as below left:

Dto move to the MINIMUM TIP HEIGHT ALARM display screen, continue by simply pushing the

MODE and ª buttons. Display will appear as above right:

minimum tip height value you wish, example: 30 foot minimum preset above left.

Dsave by pushing the MODE and ª button. Display will appear as above right.

Dthe system will return to the Primary Operating Screen below.

Setting the minimum tip height alarm is now complete.

Change MIN/MAX Presets & Select Sensor:

LOAD ANGLE RADIUS <TIP>

SET MAX

Set MAIN Tip Height MIN: 30 ft

Accept by Mode, Change by  buttons.

Set MAIN Tip Height MIN: 30 ft

Accept by Mode, Change by  buttons.

SET MAX

Angle= 45.0 deg

Radius= 42.0 ft

MAIN= 15,000lbs MaxLoad

18500lb

81%

Angle= 45.0 deg

Radius= 42.0 ft

MAIN= 15,000lbs MaxLoad

18500lb

81%

50

Setting MAXIMUM alarms for TIP HEIGHT

PLEASE READ THIS ENTIRE SECTION OF SETTING MIN/MAX ALARMS

BEFORE PROCEEDING! DO NOT POWER UP PANEL UNTIL READ AND

UNDERSTOOD COMPLETELY.

The Cranesmart System allows the operator to specify maximum operating limits for the crane’s tip

height. If the preset maximum limits are exceeded the Cranesmart System will alarm and activate

the crane’s shut off system. (if installed) To set the maximum tip height alarm follow these simple

steps:

Setting Maximum Alarms for TIP HEIGHT

TO SET MAXIMUM ALARM:

Dfrom the above Primary Operating Display - push the MODE and ª buttons.

Dthen push ª button three times. Display will appear as above with <TIP> selected.

Das this sequence describes setting the MAXIMUM ALARM for the TIP HEIGHT, continue by

simply pushing the MODE and ª buttons.

Dthen push ª button once only. Display will appear as below left:

Dto move to the MAXIMUM TIP HEIGHT ALARM display screen, continue by simply pushing the

MODE and ª buttons. Display will appear as above right in Figure 2L:

maximum tip height value you wish, example: 90 foot maximum preset above left in Figure 2M.

Dsave by pushing the MODE and ª button. Display will appear as above right.

Dthe system will return to the Primary Operating Screen below.

Setting the maximum tip height alarm is now complete.

Change MIN/MAX Presets & Select Sensor:

LOAD ANGLE RADIUS <TIP>

SET MIN

Set MAIN Tip Height MAX: 90 ft

Accept by Mode, Change by  buttons.

Set MAIN Tip Height MAX: 90 ft

Accept by Mode, Change by  buttons.

SET MIN

Angle= 45.0 deg

Radius= 42.0 ft

MAIN= 15,000lbs MaxLoad

18500lb

81%

Angle= 45.0 deg

Radius= 42.0 ft

MAIN= 15,000lbs MaxLoad

18500lb

81%

51

Section Five

This section provides information for:

DTroubleshooting the Cranesmart System

DTechnical Specifications

DWarranty

Emergency shut-off by-pass plug – for use on system where NO

ALARM HUB IS USED

When shut offs are wired from the receiver panel and the Cranesmart system is overcome by

user damage, extremely high RF, or system malfunction, remove the plug with the yellow tag

found in your panel mounting assembly.

Next remove power cable from the panel by twisting the coupling 1/2 turn counter-clockwise

and pull away from the panel. Insert this by-pass plug into the end of the power cable – not

the panel - and turn plug 1/2 turn clockwise.

This will over-ride the shut off power signal enabling the continued uninterrupted use of your

crane. Please note that you will not have anti-2-block protection, once the power cable is

removed from the blue receiver panel. Call the service department of The Load & A-2-B

Company for further assistance.

52

Troubleshooting guide

Please do not attempt to open any components of this system.

Read this section completely and then contact

The Load & A-2-B Company service department at 1-888-562-3222.

Problem description Possible solution

1. Panel does not power up A. Power cable may be disconnected.

B. Verify that there is +12VDC going to the panel.

C. Check power cable for damage. (cuts, nicks, etc.)

2. Panel powers up but does not run

through the full start up sequence

e.g. Lights burnt out, missing

numbers, etc.

A. Verify that there is +12VDC going to the panel.

B. Power the panel directly with +12VDC from the cranes battery bypassing

any fuse panels and connections or on a separate 12 volt battery to ensure

that it is not a crane power problem.

C. Call the service department @ 1-888-562-3222.

3. Panel gets extremely hot to the

touch

A. If the panel is installed in a cab remove the black dust cover and improve

the air circulation around the panel.

4. Battery warning light is on A. Battery needs to be replaced. Please refer to the Battery Replacement

section of this manual.

5. System warning light is flashing A. Loss of communication with load cell, anti-2-block switch or angle sensor.

Refer to the No Communication section of this troubleshooting guide.

B. Interference from other radio frequency sources in the area. (e.g. radio

towers, high power TV antennae, satellite transmissions, etc.)

6. Display always shows the same

weight or stuck on same weight

even after turning the power on and

off

A. Loss of communication with load cell, anti-2-block switch or angle sensor.

The panel will display the last weight picked if communication is lost and it

will look like the weight is stuck. Refer to the No Communication section of

this troubleshooting guide.

7. Display is slow to update weight

changes

A. Intermittent communication with load cell, anti-2-block switch or angle

sensor. Refer to the No Communication section of this troubleshooting

guide.

B. Interference from other radio frequency sources in the area. (e.g. radio

towers, high power TV antennae, satellite transmissions, etc.)

8. Fluctuating weights Boom & load need to be stabilized. Try the following steps if you are still

having problems;

A. Raise the load as high as possible and stop until the motion of the load is

minimized. Note if the fluctuation on the readout stops or is reduced.

B. Lower the load & release. The readout should go back to indicating the

block weight.

C. If fluctuation is reduced in step A and the readout returns to the block weight

in step B, the sheaves on the rigging may require cleaning and lubrication.

If fluctuation is not reduced in step A or readout does not return to block

weight in step B, contact the service department of The Load & A-2-B

Company.

Error message: Load Chart Exceeded, Reduce Load Moment

Action: Reduce weight of lift or select correct parts-of-line as per load charts

53

Problem description Possible solution

1. Possible Installation

Problem

A. Thoroughly review the Installation Procedures at the front of this

manual

B. Verify that there is +12VDC going to the panel.

C. Power the panel directly with +12VDC from the cranes battery by-passing

any fuse panels and connections or on a separate 12 volt battery to

assure that it is not a crane power problem.

D. You should have a direct line of sight between the panel and the cell.

If the load cell is dead ended up inside the boom, this may interfere with

the radio signal.

E. If your boom length is over 200 feet the display panel may need to have

an external metal whip antenna.

2. Possible Antenna Problem A. Verify that you have the right antenna for the particular installation set up.

If you are not sure, please call 1-888-562-3222.

B. Check the antenna connectors for signs of corrosion, dirt and moisture.

Clean if necessary.

C. For the 10” panel mount antenna:

a. Panel should be mounted so that the antenna is free from any and all

metal.

b. The antenna should not be touching any glass or metal.

c. Make sure the antenna is not damaged.

D. For both types of external antenna (metal whip and rubber whip):

a. Make sure the antenna or the cable is not damaged.

b. The antenna should be free of any metal and there should be a good

line of sight to the load cell.

c. Never cut the length or otherwise modify the antenna without

contacting the service department at 1-888-562-3222.

3. Possible Dead Battery A. Please call our service department at 1-888-562-3222

before attempting to test or replace a battery.

B. The battery pack can be tested with a multi-meter and should read

between 6.6 VDC and 7.3 VDC. The batteries have internal fuses so

care must be taken not to short them out while testing.

C. A 9 volt battery can be installed in the load cell to verify operation of the

system and can be used for a short time while waiting for the replacement

battery.

4. Damage to load cell, anti-

2-block switch or angle

sensor

A. If the load cell, anti-2-block switch or angle sensor has been damaged

please call our service department immediately.

B. If the plastic cases are mis-aligned, broken or cracked call our service

department immediately.

C. If the gasket seal has been damaged or broken it will allow moisture to

damage the electronics and strain gauges. Please call the service

department immediately.

No communication between transmitters and blue receiver panel

If you have a suspected communication problem between the transmitters (load cell, A2B switch or

angle transducer) and the receiver panel, please use the following steps in troubleshooting.

Important: All main components of the system, such as the load cells, anti-2-block switches,

angle transducer and the blue receiver panel must be shipped together for any service work.

Check serial numbers to ensure matched system components are shipped together.

54

Cranesmart System Technical Component Specifications

Load cell SLP = maximum single line pull of the cranes winch in pounds

transmit range to 1000 feet

response time 0.1 second

weight 15/25,000 SLP - (40,000 SLP) 14 pounds - (33 pounds)

length 15/25,000 SLP - (40,000 SLP) 14 inches - (22 inches)

width 15/25,000 SLP - (40,000 SLP) 5 inches by 5 inches - (5 inches by 5½ inches)

antenna inner coil

operating temp in ºF -40 to 122 ºF (-40 to 50 ºC)

battery lithium ion

battery life two years

FCC compliance ID* NFBLAB777

Angle sensor

response time 0.8 second

weight (with weld plate) 10 pounds

length x height 10.5 inches by 4¾ inches

width 3¾ inches

operating temperature -40 to 122 ºF (-40 to 50 ºC)

battery lithium ion

battery life two years

FCC compliance ID* NFBLAB939SW

Anti-2-block switch

transmit range to 1000 feet

response time 0.1 second

weight (marine version) 3 pounds (8 pounds)

length 5½ inches

width 4 inches by 2 inches

antenna 7 inch (rubber flexible)

weld plate 2 x 4 x 1 inches

operating temp in ºF -40 to 122 ºF (-40 to 50 ºC)

battery lithium ion

FCC compliance ID* NFBLAB939SW

Receiver / Display panel

panel rating designed to meet NEMA 4X rating

optional rating available Class 1, Div 2

display type vacuum fluorescent display

operating temperature in ºF –50 to 150 ºF (-46 to 66 ºC)

panel width 11½ inches

panel depth 3½ inches

panel height 6 inches with base mounting bracket

weight 4 pounds

power requirements 12 volts

antenna stainless steel whip

Alarm Hub Standard/Dry contact

panel rating designed to meet NEMA 4X rating

hazardous location compliance class available Class 1, Div 2

operating temperature in ºF -40 to 140 ºF (-40 to 60ºC)

panel width 8¾ inches

panel depth 3½ inches

panel height 6 inches with base mounting bracket

weight 4.3 pounds

power requirements 12 volts, 0.5 amps (plus alarm current)

communication via RS232 cable at 9600 baud

Laser Emitter Component

panel rating designed to meet NEMA 4X rating

hazardous location compliance class N/A

operating temperature in ºF -40 to 122 ºF (-40 to 50ºC)

panel width 14 inches

panel depth 4⅞ inches

panel height 4¾ inches

weight 17.6 pounds with mounting plate and weld plate

power requirements 12 volts, @ 1.5 amps

communication via RS232 cable at 9600 baud

*FCC Compliance: Please note - Changes or modifications not expressly approved by The Load & A-2-B Company Inc. for FCC compliance could void the user’s authority to operate the equipment.

Cranesmart Systems LAB110 Load Moment Indicator User Manual CS LMI Manual 1 0b9b rev

Load & A-2-B Company Inc, The Load Moment Indicator CS LMI Manual 1 0b9b rev

Operators Manual

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