Crown Equipment Rr 5200 Series Users Manual S Class Product Specifications
RR 5200 Series to the manual f54ae0ae-296a-4ad4-8af7-c6979b309f9a
2015-02-05
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C Specifications RR 5200 Series S Class Narrow-Aisle Reach Truck RR 5200 Series C RR 5200 Series S Class Narrow-Aisle Reach Truck 4" 8" w/side shift 12" w/o side shift 48" 20 4" 4.3" 35 - 5.5" 45 - 6.0" 5.5" 2.1" Standard third post 27" w/side shift 30" w/o side shift 32.5" 48" 36" 34.5" 23.3" 15 14 13 * 8.75" 46.5" 18 9 8" *** 4.63" 10 31" 1.0" 17 2 ø 4 x 4.1" 6.75" 6.75" 2.0" 2.0" 2 ø 6 x 2.9" 2 ø 6 x 4.1" 5.75" 2.0" ** 7.13" 9.9" 12.4" 5.25" 2.0" 2 ø 5 x 4.1" 37 38 5.75" 2.0" ** ø 10.5 x 4.5" 38 * Top tie bar width – 33" for 240" or 270" lift. 35" for 300" and above. ** 1.0" on lift heights above 321" *** Standard third post location, refer to dimension in top view. 38 5275S - 62.5" 5285S - 57.5" to 62.5" adjustable 2 ø 5 x 2.9" Dimensions General Information RR 5200 Series S Class 1 2 3 4 5 6 7 8 Manufacturer Model Load Capacity* Load Center Power Operator Type Tire Type Wheels (x = driven) Mast Type 9 Lift Height 10 Guard Height 13 Forks 14 Carriage 15 Headlength** 17 18 20 24 Performance 24a 25 25a 26 26a Chassis 37 38 39 42 Battery 45 46 Overall Collapsed Height Overall Extended Height Inside Straddle Width Speed Travel Max Fork Face to Load CG Crown Equipment Corporation RR 5275S RR 5285S 4500 4500 24 24 36 Volts 36 Volts Sit/Stand Sit/Stand Poly/Poly/Poly 4 / 2 (1x) TT See Mast Chart See Mast Chart 36 x 4 x 1.75 30, 39, 42, 45, 48 3/4 54.91 56.66 59.28 / 64.03† See Mast Chart See Mast Chart 34 - 50 7.5 / 7.5 8.3/ 7.5 6.2 / 6.2 6.7 / 6.2 8.3 / 7.5 Std. 6.7 / 6.2 Std. 131 146 116 127 103 113 93 101 84 91 80 86 146 / 86 Std. 85 / 90 110 / 90 110 / 90 Std. lb in Reach Load/Caster/Drive Load/Power Unit High Visibility Standard L x W x T Optional Lengths Tilt F°/B° Comp’t “C” Comp’t “D” Comp’t “E” In 1" increments Power Unit First (E/L) Forks First (E/L) Speed Travel Power Unit First (E/L) Max Performance System †† Forks First (E/L) Speed Lift*** Empty 1000 lb 2000 lb 3000 lb 4000 lb 4500 lb High Speed Lift**** Empty/Loaded Speed Lower Empty/Loaded Speed Lower Empty/Loaded Max Performance System †† Tires Size - Drive/Caster Wheelbase (Standard Wheel) Comp’t “C” Comp’t “D” Comp’t “E” Suspension Drive Caster Brakes Drive Caster Parking Battery Removal Type Min Weight/Max Amp Comp’t “C” Comp’t “D” Comp’t “E” ≤ 400" Comp’t “E” 401-442" Max Battery Size Comp’t “C” Comp’t “D” Comp’t “E” in in in in degree in in in in in in mph mph mph mph fpm fpm fpm fpm fpm fpm fpm fpm fpm in in in in lb/amp lb/amp lb/amp lb/amp in in in Specifications 13 x 5.5 / 8.5 x 2.7 x (2) 59.57 61.32 63.95 / 68.7† Articulated Articulated, Swivel Elec Release/Mech Applied Electronically Applied Elec Release/Mech Applied Drive Side Lead Acid 2000 / 930 2000 / 930 2280 / 1085 2280 / 1085 2600 / 1240 2600 / 1240 2800 / 1240 2800 / 1240 16.25 x 38.38 x 31 16.25 x 38.38 x 31 18.00 x 38.69 x 31 18.00 x 38.69 x 31 20.75 x 38.69 x 31 20.75 x 38.69 x 31 * Contact factory. Capacity may be subject to derating at height. ** Add 2" with optional sideshift. *** 5285S “C” Battery compartment has lift speeds of 5275S **** Optional maximum lift speeds available on units with the “D” or “E” Battery Compartment. † 442" Lift Height †† Maximum Performance System optional on 5275S. RR 5200 Series S Class Specifications TT Mast 9 10 17 18 Lift Height Free Lift* 198" 41 210" 47 240" 59 270" 71 300" 83 321" 92 Guard Height Overall Collapsed Height Overall Extended Height* Minimum Straddle OD 89 89 246 42 95 95 258 42 95 107 288 42 95 119 318 42 95 131 348 42 95 140 369 42 6167 6217 6272 6276 6326 6381 6589 6639 6694 6879 6929 6984 7386 7436 7491 7562 7612 7667 Lift Height 341" 366" 400" 421" 442" Free Lift* Guard Height Overall Collapsed Height Overall Extended Height* Minimum Straddle OD 101 95 149 389 49 112 95 160 414 50 124 95 172 448 53 130 95 178 469 53 142 95 190 490 53 na 7969 8024 na na 8240 na na 8474 na na 8942 na na 9305 Weight Truck Weight w/o Battery RR 5275S RR 5285S Battery Compartment “C” “D” “E” lb lb lb TT Mast 9 10 17 18 Weight Truck Weight w/o Battery RR 5275S RR 5285S *With load backrest. Above 321", 6" high load wheel standard. Battery Compartment “C” “D” “E” lb lb lb Capacity Model RR 5275S - 4500 lb at 24" load center, 36 volt Model RR 5285S - 4500 lb at 24" load center, 36 volt Batteries Battery removal from left side of truck. Standard battery compartment rollers for extraction with mechanized equipment. Standard Equipment 1. Crown’s Access 1 2 3® Comprehensive System Control 2. InfoPoint® - quick reference guide and maps support diagnostics 3. 36 volt electrical system 4. Enhanced Display Panel •16 character alphanumeric message center, 6 button direct access • Access 1 2 3 diagnostics with real time troubleshooting diagnostics • Four hour meters • Fuel gauge with lift interrupt • PIN security 5. Rack Height Select 6. Motor brush wear and overtemp indicator 7. 5285S model includes capacity monitor, high performance travel (8.3 mph/e power unit first), high performance quiet lift pump (146 fpm/e) - not available on “C” battery compartment, and tilt position assist 8. Standard performance lift pumps (131 fpm/e), on 5275S “C”, “D” and “E” battery compartment and 5285S “C” Battery Compartment 9. Operator compartment • Variable side stance • Flexible five-point positioning • Adjustable suspended seat, perch, backrest, and MultiTask Control armrest • Adjustable steer tiller • Back support with integral hip support • Arm/elbow support padding • Padded compartment interior walls • Operator console with work surface and storage • Lower storage compartment • Entry bar • Suspended floor • 383 square inch floor area • 178 square inch upper footrest area • Non-skid rubber floor mat 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. • Console light • Urethane covered MultiTask Control and steer tiller Hydrostatic power steering High visibility power unit High visibility mast 48" high load backrest Tilting fork carriage Tandem articulating load wheels Silent mast staging system High-speed lift cutout 12" from maximum lift Crown-manufactured AC drive and DC lift motors Articulated drive axle with 190º steer arc Key switch Horn Emergency power disconnect 350 amp battery connector Large diameter battery rollers Color-coded wiring Third post Optional Equipment 1. Mast lift heights to 442" 2. Performance Options for 5275S: • Maximum Performance System - Enhanced Display - Rack Height Select - Capacity Monitor - Productivity Package High performance travel (8.3 mph/e - power unit first) and high speed lower (110/90 fpm) • Tilt Position Assist • High performance quiet lift pump (146 fpm/e) - available with “D” or “E” battery box 3. Forward steering 4. Lift limit with or without override (requires height encoder) 5. Battery retainer with interlock 6. 36" and 42" high load backrests 7. Work lights 8. Fan 9. Corrosion/freezer conditioning (freezer conditioning includes a 5/8" thick power unit skirt with extended coverage of the drive and caster tires) 10. ThermoAssist™ freezer comfort options (freezer conditioning required) • ThermoAssist™ (“C” or “D” battery compartment) • ThermoAssist+™ (“E” battery compartment) RR 5200 Series S Class Technical Information 11. Load wheel sizes and compounds 12. Removable outrigger tips 13. Mesh screen mast guard 14. Overhead guard mesh 15. Crown-manufactured sideshifter, 2" or 4" each way 16. Polished and tapered forks 17. Fork lengths 18. Keyless on/off switch 19. Drive-in rack mast 20. Mounting hardware and power supply for RF terminals 21. Chain slack kit driver position. The stress of standing can be relieved by sitting and the stresses of sitting can be relieved by standing. By changing postures and using different sets of muscles, significant ergonomic, physiological and orthopedic benefits may result. 22. Drive-in rack cylinder package 23. Work Assist™ Accessories: • Accessory tube • Accessory RF mounting plate • Accessory RF mounting bracket • Accessory clamp • Accessory clip pad • Accessory hook • Accessory clip pad and hook • Accessory pocket 24. • InfoLink® Ready System Operator Compartment Soft, rounded surfaces make compartment interior more comfortable. Streamlined exterior smooths entry/exit for the operator. A lower floor height, (9.9") first greets the operator. A 383 square inch floorboard and patented suspended floor provide comfortable footing. All S Class reach trucks include an upper footrest area, (178 square inch) with smart foot interlocks and brake control. Using these large, exclusive footrests can improve operator comfort. From the standing position, the ability to lift either leg to a footrest can reduce fatigue which increases productivity. A brake pedal design allows variable side-stance positions for the operator. The operator can change positions to increase comfort and productivity. An entry bar with sensors to automatically slow truck travel, encourages safe foot positioning inside the truck. The S Class model offers a superior level of flexibility for the operator with an adjustable suspended seat, perch, backrest, armrest, control handle and steer tiller. The combination of these features lets the operator move from a standing, leaning or seated The Multi-Task Control naturally bridges Crown’s current and past designs. Intuitive operation is increased, reducing the learning curve. Blending of hydraulic control functions and traction can improve productivity. Control handle activation forces are reduced. Soft grip steer tiller with hydrostatic steering reduces operator fatigue. Operator visibility is improved with: • • • • Low-profile power unit High visibility mast Angled mast cross bracing Angled overhead guard cross bars • Variable side stance Superior Thermal Management is the result of several unique design features: reduced heat generating components, positioning of heat generating components away from the compartment, padding to insulate the compartment from heat and improved air paths through the truck. Clipboard surface and console storage pockets are standard. A large storage area is located below the operator backrest. Crown’s Access 1 2 3® Comprehensive System Control Crown’s Integrated Control System provides unmatched truck control for all primary truck systems: • Traction control • Hydraulic raise/lower • Hydraulic accessory • Hydrostatic steering control • Braking • Operator interface • Diagnostics Crown’s patented traction system technology provides high available torque utilizing Crownmanufactured motors. The closed loop traction control system maintains top speed throughout the battery charge. The AC powered traction motor offers closed loop performance to maintain top speed as the battery discharges. The AC drive motor offers increased acceleration and improved plug reversal. On ramps or when interfacing with push-back racking, the “truck hold” feature electronically brakes the truck when the handle is in neutral. Operator does not have to release the brake pedal, improving comfort and control in these applications. Selected travel speed remains constant regardless of surfaces, load weight or grades. Less throttling of control handle means better truck control and less fatigue to the operator. Crown’s Access 1 2 3® advanced diagnostic system consists of three modules. This technology provides quick access to critical information on any fault condition telling your technician; “what it is, where it is, and what it does”. Access 1 Module This is the display panel, (Enhanced) and the first point of troubleshooting. No tools are required. Access 1 has three levels of interface: • Operator feedback • Full functionality of the truck while monitoring analog and digital inputs and outputs. • Components can be “driven” with full currents and voltage eliminating inconclusive continuity guesswork. InfoPoint developed as part of the Access 1 2 3, allows your technician to troubleshoot without complicated schematics, wiring diagrams or cumbersome service manuals for over 95% of your repairs. Simplicity is complete with InfoPoint Quick Reference Guide, colored component maps and “information nuggets” located on the truck. Access 2 Module This is the power supply for the hydraulic system including lift, all accessory functions and load sense hydrostatic steering. Access 3 Module Full-time management control of traction, braking and other system inputs and outputs. Access 3 simplifies the system by reducing componentry including directional and pump contactors, relays and other hard-wired components. Information On Time consists of clearly labeling each component and providing an area map showing the component location. A Quick Reference Troubleshooting Guide is supplied with each truck showing display operation, code definitions, and an overall component ID of the entire truck. RR 5200 Series S Class Technical Information Performance Profiling Performance Profiling can be accessed at the display to customize truck performance for specific applications or operator requirements. Load Handling The Maximum Performance System (MPS) incorporates the Productivity Package, the Capacity Monitor and the Rack Height Select feature. Heavier mast cross bracing design increases stiffness. Above 270" lift, vertical mast reinforcement maintains maximum capacity. Crown’s Integrated Control System provides a responsive, energy efficient and reliable machine. The Capacity Monitor shows the approximate weight on the forks and the fork height. It will alert the operator when the truck capacity is exceeded for the fork height. It will also show how high or to which lift zone you can raise the load. Access 1 2 3 diagnostics has been extensively developed to address the real world of troubleshooting and repair. Travel Increased travel speeds improve transport productivity especially when long distances are involved. Acceleration is increased to get the operator to the task quickly. An AC traction system provides improved plug response and even better acceleration which may be valuable in short shuttle applications. Steering Load-sense hydrostatic steering is a low-idle stand-by system which reduces energy consumption. Smooth, quiet steering control with minimal operator effort required at the steer tiller. Drive tire rotates 190° for maximum maneuverability. Crown’s hydrostatic steering system is simplified with significantly fewer parts, thus reducing maintenance requirements. Braking A disc brake on the motor armature shaft combined with motor regenerative braking provides sure braking with fewer parts and maintenance requirements. An electronically-applied brake on the caster wheel works with the motor brake to provide good brake performance for the S Class truck. Suspension The offset, articulated drive unit design provides positive floor contact. The Rack Height Select feature allows the truck to be programmed to stop at preselected heights. As the name implies, MPS offers the maximum productivity in those high-throughput applications. Another useful option is the Tilt Position Assist. This allows the fork tilt to stop at a preprogrammed position. If set to a fork level condition, this will allow maximum fork clearance when entering pallets and improve productivity. Lift and lower speeds were increased for productive pallet put away and retrieval. Blending of hydraulic and traction functions, (travel, lift and reach), is attainable. Lift, reach and sideshift are proportional for load handling accuracy. Mast High visibility mast design with angled cross bracing and angled overhead guard braces improve visibility for high or low stacking. Crown’s patented staging cushions coupled with lowering dampers and speed reductions at maximum lift improve overall load handling control. Rolled steel outer channel masts and inner “I” beams roll on canted, steel, anti-friction roller bearings for minimal current draw and long life. Telescoping mast sections nest to reduce truck length. C You can count on Crown to build lift trucks designed for safe operation, but that’s only part of the safety equation. Crown encourages safe operating practices through ongoing operator training, safety-focused supervision, maintenance and a safe working environment. Go to crown.com and view our safety section to learn more. Reach Mechanism Inner arm has a one piece plate with continuous welding. Torque plate is also used to give the mechanism stiffness to resist twisting for long-lasting durability. Outer arms are designed with large heel to provide more material for stresses to be distributed evenly. Robotically welded for maximum strength. Carriage A hook-type carriage conforming to ITA specifications is used. Load backrest is standard. Other Options 1. Audible travel alarm 2. Flashing lights Safety considerations and dangers associated with audible travel alarms and flashing lights include: • Multiple alarms and/or lights can cause confusion. • Workers ignore the alarms and/or lights after day-in and day-out exposure. • Operator may transfer the responsibility for “looking out” to the pedestrians. • Annoys operators and pedestrians. Other Options Available Contact your local Crown dealer. Dimensions and performance data given may vary due to manufacturing tolerances. Performance is based on an average size vehicle and is affected by weight, condition of truck, how it is equipped and the conditions of the operating area. Crown products and specifications are subject to change without notice. Crown Equipment Corporation New Bremen, Ohio 45869 USA Tel 419-629-2311 Fax 419-629-3796 crown.com Because Crown is continually improving its products, specifications are subject to change without notice. Crown, the Crown logo, the color beige, the Momentum symbol, Access 1 2 3, InfoPoint, InfoLink, ThermoAssist, ThermoAssist+ and Work Assist are trademarks of Crown Equipment Corporation. Copyright 2001-2007 Crown Equipment Corporation SF12896 Rev. 11/07 Printed in U.S.A.
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