Crown Equipment Rr 5200 Series Users Manual S Class Product Specifications

RR 5200 Series to the manual f54ae0ae-296a-4ad4-8af7-c6979b309f9a

2015-02-05

: Crown-Equipment Crown-Equipment-Rr-5200-Series-Users-Manual-535545 crown-equipment-rr-5200-series-users-manual-535545 crown-equipment pdf

Open the PDF directly: View PDF PDF.
Page Count: 6

CSpecifications
RR 5200 Series
S Class
Narrow-Aisle
Reach Truck
RR 5200
Series
36"
8" w/side shift
4"
4"
12" w/o side shift
27" w/side shift
30" w/o side shift
5.5"
18
48"
9
13
14
15 23.3"
17
10
2 ø 5 x 2.9"
5.75"
37
38
12.4"
9.9"
2.0"
38
5.75"
2 ø 5 x 4.1"
38
ø 10.5 x 4.5"
2.0"
2 ø 6 x 2.9"
6.75"
2.0"
2 ø 6 x 4.1"
6.75"
2.0"
2.0"
5.25"
34.5"
1.0"
2 ø 4 x 4.1"
4.63"
48"
* Top tie bar width – 33" for 240" or 270" lift. 35" for 300" and above.
5275S - 62.5"
5285S - 57.5" to 62.5" adjustable
7.13"
** 1.0" on lift heights above 321"
** **
20
4.3"
35 - 5.5"
45 - 6.0"
*** Standard third post location, refer to dimension in top view.
32.5"
46.5"
*
31"
8.75"
8"
2.1" Standard third post
***
CRR 5200 Series
S Class
Narrow-Aisle
Reach Truck
1Manufacturer Crown Equipment Corporation
2Model RR 5275S RR 5285S
3Load Capacity* Max lb 4500 4500
4Load Center Fork Face to Load CG in 24 24
5Power 36 Volts 36 Volts
6Operator Type Reach Sit/Stand Sit/Stand
7Tire Type Load/Caster/Drive Poly/Poly/Poly
8Wheels (x = driven) Load/Power Unit 4 / 2 (1x)
Mast Type High Visibility TT
9Lift Height in See Mast Chart
10 Guard Height in See Mast Chart
13 Forks Standard L x W x T in 36 x 4 x 1.75
Optional Lengths in 30, 39, 42, 45, 48
14 Carriage Tilt F°/B° degree 3 / 4
15 Headlength** Comp’t “C” in 54.91
Comp’t “D” in 56.66
Comp’t “E” in 59.28 / 64.03†
17 Overall Collapsed Height in See Mast Chart
18 Overall Extended Height in See Mast Chart
20 Inside Straddle Width In 1" increments in 34 - 50
24 Speed Travel
Power Unit First (E/L)
mph 7.5 / 7.5 8.3/ 7.5
Forks First (E/L) mph 6.2 / 6.2 6.7 / 6.2
24a Speed Travel -
Power Unit First (E/L)
mph 8.3 / 7.5 Std.
Max Performance System †† Forks First (E/L) mph 6.7 / 6.2 Std.
25 Speed Lift*** Empty fpm 131 146
1000 lb fpm 116 127
2000 lb fpm 103 113
3000 lb fpm 93 101
4000 lb fpm 84 91
4500 lb fpm 80 86
25a High Speed Lift**** Empty/Loaded fpm 146 / 86 Std.
26 Speed Lower Empty/Loaded fpm 85 / 90 110 / 90
26a Speed Lower - Empty/Loaded fpm 110 / 90 Std.
Max Performance System ††
37 Tires Size - Drive/Caster in 13 x 5.5 / 8.5 x 2.7 x (2)
38 Wheelbase (Standard Wheel) Comp’t “C” in 59.57
Comp’t “D” in 61.32
Comp’t “E” in 63.95 / 68.7†
39 Suspension Drive Articulated
Caster Articulated, Swivel
42 Brakes Drive Elec Release/Mech Applied
Caster Electronically Applied
Parking Elec Release/Mech Applied
Battery Removal Drive Side
45 Type Lead Acid
46 Min Weight/Max Amp Comp’t “C” lb/amp 2000 / 930 2000 / 930
Comp’t “D” lb/amp 2280 / 1085 2280 / 1085
Comp’t “E” ≤400" lb/amp 2600 / 1240 2600 / 1240
Comp’t “E” 401-442" lb/amp 2800 / 1240 2800 / 1240
Max Battery Size Comp’t “C” in 16.25 x 38.38 x 31 16.25 x 38.38 x 31
Comp’t “D” in 18.00 x 38.69 x 31 18.00 x 38.69 x 31
Comp’t “E” in 20.75 x 38.69 x 31 20.75 x 38.69 x 31
General Information
Dimensions
Performance
Chassis
Battery
* Contact factory. Capacity may be subject to derating at height.
** Add 2" with optional sideshift.
*** 5285S “C” Battery compartment has lift speeds of 5275S
**** Optional maximum lift speeds available on units with the “D” or “E” Battery Compartment.
† 442" Lift Height
†† Maximum Performance System optional on 5275S.
RR 5200 Series
S Class
Specifications
TT
9Lift Height 198" 210" 240" 270" 300" 321"
Free Lift* 41 47 59 71 83 92
10 Guard Height 89 95 95 95 95 95
17 Overall Collapsed Height 89 95 107 119 131 140
18 Overall Extended Height* 246 258 288 318 348 369
Minimum Straddle OD 42 42 42 42 42 42
Truck Weight w/o Battery Battery Compartment
RR 5275S “C” lb 6167 6276 6589 6879 7386 7562
“D” lb 6217 6326 6639 6929 7436 7612
RR 5285S “E” lb 6272 6381 6694 6984 7491 7667
Weight Mast
*With load backrest.
Above 321", 6" high load wheel standard.
RR 5200 Series
S Class
Specifications
TT
9Lift Height 341" 366" 400" 421" 442"
Free Lift* 101 112 124 130 142
10 Guard Height 95 95 95 95 95
17 Overall Collapsed Height 149 160 172 178 190
18 Overall Extended Height* 389 414 448 469 490
Minimum Straddle OD 49 50 53 53 53
Truck Weight w/o Battery Battery Compartment
RR 5275S “C” lb na na na na na
“D” lb 7969 na na na na
RR 5285S “E” lb 8024 8240 8474 8942 9305
Weight Mast
Capacity
Model RR 5275S - 4500 lb at 24"
load center, 36 volt
Model RR 5285S - 4500 lb at 24"
load center, 36 volt
Batteries
Battery removal from left side of
truck. Standard battery compart-
ment rollers for extraction with
mechanized equipment.
Standard Equipment
1. Crown’s Access 1 2 3®
Comprehensive
System Control
2. InfoPoint®- quick reference
guide and maps support
diagnostics
3. 36 volt electrical system
4. Enhanced Display Panel
•16 character alphanumeric
message center, 6 button
direct access
• Access 1 2 3 diagnostics
with real time trouble-
shooting diagnostics
• Four hour meters
• Fuel gauge with lift interrupt
• PIN security
5. Rack Height Select
6. Motor brush wear and
overtemp indicator
7. 5285S model includes
capacity monitor, high
performance travel (8.3 mph/e
power unit first), high perfor-
mance quiet lift pump (146
fpm/e) - not available on “C”
battery compartment, and tilt
position assist
8. Standard performance lift
pumps (131 fpm/e), on
5275S “C”, “D” and “E” bat-
tery compartment and 5285S
“C” Battery Compartment
9. Operator compartment
• Variable side stance
• Flexible five-point
positioning
• Adjustable suspended seat,
perch, backrest, and Multi-
Task Control armrest
• Adjustable steer tiller
• Back support with integral
hip support
•
Arm/elbow support padding
• Padded compartment
interior walls
• Operator console with work
surface and storage
•
Lower storage compartment
• Entry bar
• Suspended floor
• 383 square inch floor area
• 178 square inch upper
footrest area
• Non-skid rubber floor mat
11. Load wheel sizes and
compounds
12. Removable outrigger tips
13. Mesh screen mast guard
14. Overhead guard mesh
15. Crown-manufactured
sideshifter, 2" or 4" each way
16. Polished and tapered forks
17. Fork lengths
18. Keyless on/off switch
19. Drive-in rack mast
20. Mounting hardware
and power supply for
RF terminals
21. Chain slack kit
22. Drive-in rack cylinder
package
23. Work Assist™ Accessories:
• Accessory tube
• Accessory RF
mounting plate
• Accessory RF
mounting bracket
• Accessory clamp
• Accessory clip pad
• Accessory hook
• Accessory clip pad
and hook
• Accessory pocket
24. • InfoLink®Ready System
Operator Compartment
Soft, rounded surfaces make
compartment interior more
comfortable. Streamlined
exterior smooths entry/exit for
the operator.
A lower floor height, (9.9")
first greets the operator. A
383 square inch floorboard
and patented suspended floor
provide comfortable footing.
All S Class reach trucks include
an upper footrest area, (178
square inch) with smart foot
interlocks and brake control.
Using these large, exclusive
footrests can improve operator
comfort. From the standing posi-
tion, the ability to lift either leg to a
footrest can reduce fatigue which
increases productivity.
A brake pedal design allows
variable side-stance positions for
the operator. The operator can
change positions to increase
comfort and productivity.
An entry bar with sensors to
automatically slow truck travel,
encourages safe foot positioning
inside the truck.
The S Class model offers a
superior level of flexibility for the
operator with an adjustable sus-
pended seat, perch, backrest,
armrest, control handle and steer
tiller. The combination of these
features lets the operator move
from a standing, leaning or seated
•
Console light
• Urethane covered Multi-
Task Control and steer tiller
10. Hydrostatic power steering
11. High visibility power unit
12. High visibility mast
13. 48" high load backrest
14. Tilting fork carriage
15. Tandem articulating
load wheels
16. Silent mast staging system
17. High-speed lift cutout 12"
from maximum lift
18. Crown-manufactured AC
drive and DC lift motors
19. Articulated drive axle with
190º steer arc
20. Key switch
21. Horn
22.
Emergency power disconnect
23. 350 amp battery connector
24. Large diameter battery rollers
25. Color-coded wiring
26. Third post
Optional Equipment
1. Mast lift heights to 442"
2. Performance Options for
5275S:
• Maximum Performance
System
- Enhanced Display
- Rack Height Select
- Capacity Monitor
- Productivity Package
High performance travel
(8.3 mph/e - power unit
first) and high speed lower
(110/90 fpm)
• Tilt Position Assist
• High performance quiet lift
pump (146 fpm/e) - available
with “D” or “E” battery box
3. Forward steering
4. Lift limit with or without
override (requires height
encoder)
5. Battery retainer with interlock
6. 36" and 42" high load
backrests
7. Work lights
8. Fan
9. Corrosion/freezer
conditioning (freezer
conditioning includes a
5/8" thick power unit skirt
with extended coverage of
the drive and caster tires)
10. ThermoAssist™ freezer
comfort options (freezer
conditioning required)
• ThermoAssist™
(“C” or “D” battery
compartment)
• ThermoAssist+™
(“E” battery compartment)
driver position. The stress of
standing can be relieved by sitting
and the stresses of sitting can be
relieved by standing. By changing
postures and using different sets
of muscles, significant ergonomic,
physiological and orthopedic
benefits may result.
The Multi-Task Control naturally
bridges Crown’s current and past
designs. Intuitive operation is
increased, reducing the learning
curve. Blending of hydraulic
control functions and traction can
improve productivity. Control
handle activation forces are
reduced. Soft grip steer tiller with
hydrostatic steering reduces
operator fatigue.
Operator visibility is
improved with:
• Low-profile power unit
• High visibility mast
• Angled mast cross bracing
• Angled overhead guard
cross bars
• Variable side stance
Superior Thermal Management
is the result of several unique de-
sign features: reduced heat gen-
erating components, positioning
of heat generating components
away from the compartment,
padding to insulate the compart-
ment from heat and improved air
paths through the truck.
Clipboard surface and console
storage pockets are standard.
A large storage area is located
below the operator backrest.
Crown’s Access 1 2 3®
Comprehensive
System Control
Crown’s Integrated Control
System provides unmatched
truck control for all primary
truck systems:
• Traction control
• Hydraulic raise/lower
• Hydraulic accessory
• Hydrostatic steering control
• Braking
• Operator interface
• Diagnostics
Crown’s patented traction
system technology provides high
available torque utilizing Crown-
manufactured motors. The
closed loop traction control
system maintains top speed
throughout the battery charge.
The AC powered traction motor
offers closed loop performance to
maintain top speed as the battery
discharges. The AC drive motor
offers increased acceleration and
improved plug reversal.
RR 5200 Series
S Class
Technical Information
On ramps or when interfacing
with push-back racking, the
“truck hold” feature electronically
brakes the truck when the handle
is in neutral. Operator does not
have to release the brake pedal,
improving comfort and control in
these applications. Selected
travel speed remains constant
regardless of surfaces, load
weight or grades. Less throttling
of control handle means better
truck control and less fatigue to
the operator.
Crown’s Access 1 2 3®
advanced diagnostic system
consists of three modules. This
technology provides quick
access to critical information on
any fault condition telling your
technician; “what it is, where it is,
and what it does”.
Access 1 Module
This is the display panel,
(Enhanced) and the first point
of troubleshooting. No tools are
required. Access 1 has three
levels of interface:
• Operator feedback
• Full functionality of the truck
while monitoring analog and
digital inputs and outputs.
• Components can be “driven”
with full currents and voltage
eliminating inconclusive
continuity guesswork.
InfoPoint developed as part of
the Access 1 2 3, allows your
technician to troubleshoot
without complicated schematics,
wiring diagrams or cumbersome
service manuals for over 95%
of your repairs. Simplicity is
complete with InfoPoint Quick
Reference Guide, colored com-
ponent maps and “information
nuggets” located on the truck.
Access 2 Module
This is the power supply for the
hydraulic system including lift, all
accessory functions and load
sense hydrostatic steering.
Access 3 Module
Full-time management control
of traction, braking and other
system inputs and outputs.
Access 3 simplifies the system
by reducing componentry
including directional and pump
contactors, relays and other
hard-wired components.
Information On Time consists of
clearly labeling each component
and providing an area map
showing the component location.
A Quick Reference Troubleshoot-
ing Guide is supplied with each
truck showing display operation,
code definitions, and an overall
component ID of the entire truck.
Performance Profiling
Performance Profiling can be
accessed at the display to
customize truck performance
for specific applications or
operator requirements.
Crown’s Integrated Control Sys-
tem provides a responsive, energy
efficient and reliable machine.
Access 1 2 3 diagnostics has
been extensively developed
to address the real world of
troubleshooting and repair.
Travel
Increased travel speeds improve
transport productivity especially
when long distances are involved.
Acceleration is increased to get
the operator to the task quickly.
An AC traction system provides
improved plug response
and even better acceleration
which may be valuable in short
shuttle applications.
Steering
Load-sense hydrostatic
steering is a low-idle stand-by
system which reduces energy
consumption. Smooth, quiet
steering control with minimal
operator effort required at
the steer tiller. Drive tire
rotates 190° for maximum
maneuverability. Crown’s
hydrostatic steering system
is simplified with significantly
fewer parts, thus reducing
maintenance requirements.
Braking
A disc brake on the motor
armature shaft combined with
motor regenerative braking
provides sure braking with fewer
parts and maintenance require-
ments. An electronically-applied
brake on the caster wheel works
with the motor brake to provide
good brake performance for the
S Class truck.
Suspension
The offset, articulated drive
unit design provides positive
floor contact.
Load Handling
The Maximum Performance
System (MPS) incorporates the
Productivity Package, the
Capacity Monitor and the Rack
Height Select feature.
The Capacity Monitor shows the
approximate weight on the forks
and the fork height. It will alert the
operator when the truck capacity is
exceeded for the fork height. It will
also show how high or to which lift
zone you can raise the load.
The Rack Height Select feature
allows the truck to be pro-
grammed to stop at preselected
heights.
As the name implies, MPS offers
the maximum productivity in those
high-throughput applications.
Another useful option is the
Tilt Position Assist. This allows the
fork tilt to stop at a prepro-
grammed position. If set to a
fork level condition, this will
allow maximum fork clearance
when entering pallets and
improve productivity.
Lift and lower speeds were
increased for productive pallet
put away and retrieval. Blending
of hydraulic and traction
functions, (travel, lift and reach),
is attainable. Lift, reach and
sideshift are proportional for
load handling accuracy.
Mast
High visibility mast design with
angled cross bracing and angled
overhead guard braces improve
visibility for high or low stacking.
Crown’s patented staging
cushions coupled with lowering
dampers and speed reductions at
maximum lift improve overall load
handling control.
Rolled steel outer channel masts
and inner “I” beams roll on canted,
steel, anti-friction roller bearings
for minimal current draw and long
life. Telescoping mast sections
nest to reduce truck length.
Heavier mast cross bracing
design increases stiffness.
Above 270" lift, vertical mast
reinforcement maintains
maximum capacity.
Reach Mechanism
Inner arm has a one piece
plate with continuous welding.
Torque plate is also used to give
the mechanism stiffness to
resist twisting for long-lasting
durability. Outer arms are
designed with large heel to
provide more material for
stresses to be distributed
evenly. Robotically welded for
maximum strength.
Carriage
A hook-type carriage conforming
to ITA specifications is used.
Load backrest is standard.
Other Options
1. Audible travel alarm
2. Flashing lights
Safety considerations and
dangers associated with audible
travel alarms and flashing
lights include:
• Multiple alarms and/or lights
can cause confusion.
• Workers ignore the alarms
and/or lights after day-in and
day-out exposure.
• Operator may transfer the
responsibility for “looking out”
to the pedestrians.
• Annoys operators and
pedestrians.
Other Options Available
Contact your local Crown dealer.
Dimensions and performance
data given may vary due to
manufacturing tolerances.
Performance is based on an
average size vehicle and is
affected by weight, condition
of truck, how it is equipped and
the conditions of the operating
area. Crown products and
specifications are subject to
change without notice.
RR 5200 Series
S Class
Technical Information
Because Crown is continually improving its products,
specifications are subject to change without notice.
Crown, the Crown logo, the color beige, the
Momentum symbol, Access 1 2 3, InfoPoint, InfoLink,
ThermoAssist, ThermoAssist+ and Work Assist
are trademarks of Crown Equipment Corporation.
Copyright 2001-2007 Crown Equipment Corporation
SF12896 Rev. 11/07
Printed in U.S.A.
Crown Equipment Corporation
New Bremen, Ohio 45869 USA
Tel 419-629-2311
Fax 419-629-3796
crown.com
You can count on Crown to build lift trucks
designed for safe operation, but that’s
only part of the safety equation. Crown
encourages safe operating practices through
ongoing operator training, safety-focused
supervision, maintenance and a safe working
environment. Go to crown.com and view our
safety section to learn more.
C

Navigation menu