Crown Equipment St 3000 Series Users Manual
SX 3000 Series to the manual c141373e-82de-4d8f-af1f-eb928d895955
2015-02-05
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C Specifications ST 3000 Series SX 3000 Series Stackers ST/SX 3000 Series C ST 3000 Series 34 Stackers 35 30 30 33 17 34 38 36" 17.2" 28 21 BRAKE 18 BRAKE OVERRIDE DRIVE 23 20 19 BRAKE 42.4% 1.57" 27 2.36" 31 7.5" 7 32 4" 12.8% 2" General Information ST 3000 Series 1 Manufacturer 2 Model Mast Type 3 Power 4 Operator Type 5 Load Capacity 6 Load Center 7 Wheelbase 8 Weight Less Battery 13 Wheel Size Front (d x w) Tires 14 Wheel Size Rear (d x w) 15 Additional Wheels Caster Wheel (d x w) 16 Wheels Number (x=driven) 17 Track Width 18 Lift Height 18a Capacity at Lift Height 19 Free Lift 20 Collapsed Height 21 Extended Height Performance Dimensions 22 23 24 25 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 Battery 44 45 46 47 48 49 in (mm) Max Vulkollan Rubber Vulkollan Steel lb (kg) in (mm) in (mm) lb (kg) in (mm) in (mm) in (mm) in (mm) Poly in (mm) Front/Rear Rear 24" Load Center 26" Load Center 28" Load Center 30" Load Center w/o Load Backrest in (mm) in (mm) lb (kg) lb (kg) lb (kg) lb (kg) in (mm) in (mm) in (mm) in (mm) w/o Load Backrest w/Load Backrest Load Backrest Width Load Backrest Height in (mm) 36" (914) High Tiller Arm Ht in Drive Position Min/Max in (mm) Outrigger Height in (mm) Lowered Fork Height in (mm) Power Unit Height in (mm) Fork Lengths in (mm) Fork Dimensions Thickness x Width in (mm) Width Across Forks Adjustable Min/Max in (mm) Headlength in (mm) Overall Length Inside Straddle in (mm) Overall Width Front in (mm) Rear in (mm) Fork Carriage Width in (mm) Ground Clearance w/Load below Mast in (mm) Center Wheelbase in (mm) Turning Radius in (mm) Length w/Outriggers in (mm) mph (km/h) Travel Speed w/wo Load Lift Speed w/wo Load fpm (m/s) fpm (m/s) Lowering Speed 1 w/wo Load Lowering Speed 2 w/wo Load fpm (m/s) Gradeability w/wo Load, 60 min Rating % w/wo Load, 30 min Rating % Max Gradeability w/wo Load, 5 min Rating % Service Brake Maximum Battery Box LxWxH in (mm) Battery Voltage (Nominal 4x Automotive Starter V/Ah Capacity 6 Hour Rating) 2x 12v MF V/Ah 4x Semi-industrial V/Ah 4x 6v MF V/Ah Type of Controller Drive Battery Weight 4x Automotive Starter lb (kg) 2x 12v MF lb (kg) 4x Semi-industrial lb (kg) 4x 6v MF lb (kg) ST 3000N-20 TL-128 (3236) 1775 (805) Specifications Crown Equipment Corporation ST 3000-20 ST 3000-20 ST 3000-20 TL-128 (3236) TT-154 (3912) TT-168 (4267) Electric Walkie 2000 (907) 24 (600) 49 (1255) 1828 (829) 2004 (909) 2004 (909) 10 x 3.35 (254 x 85) 10 x 4 (254 x 100) 4 x 2 (102 x 50) 4 x 2 (102 x 50) 3.54 x 2 (90 x 50) 127.4 (3236) 2000 (907) 1850 (840) 1720 (780) 1600 (725) 6 (152) 83 (2108) 1x / 2 Inside Straddle + 3 (76) 127.4 (3236) 154 (3912) 2000 (907) 2000 (907) 1850 (840) 1850 (840) 1720 (780) 1720 (780) 1600 (725) 1600 (725) 6 (152) 56 (1422) 83 (2108) 73 (1858) Lift Height + 17.2 (436) Lift Height + 36 (914) 168 (4267) 2000 (907) 1850 (840) 1720 (780) 1600 (725) 56 (1422) 73 (1858) 36 (914) / 42 (1067) / 48 (1219) 31.1 (790) / 47.5 (1206) 4 (100) 2 (51) 32.28 (820) 36 (914) / 42 (1067) / 48 (1219) 1.5 x 3 (38 x 76) 6.57 - 24.8 (167 - 630) 32.24 (819) 32.24 (819) 32.95 (837) 32.95 (837) Headlength + Fork Length 29.3-36 (744-914) 38-50 (965-1270) 38-50 (965-1270) 38-50 (965-1270) 28.03 (712) Inside Straddle + 6 (152) 26.57 (675) 1.57 (40) 1.57 (40) 56.73 (1446) 60.28 (1536) 3.11 / 3.42 (5.0 / 5.5) 25.59 / 39.37 (.13 / .20) 49.21 / 49.21 (.25 / .25) 19.69 / 11.81 (.10 / .06) 2.4 / 4.5 4.9 / 9.1 8.4 / 15.7 Electric 7.28 x 25.55 x 24.13 (185 x 649 x 613) (w/No Clearance) 24 / 87 24 / 95 24 / 156 24 / 195 Transistor 128 (58) 132 (60) 220 (100) 267 (121) English conversions are approximations. Metric conversions should be done to find true values. C SX 3000 Series 34 35 Stackers 30 30 33 17 34 38 47.3" 20" 28 21 BRAKE 18 BRAKE OVERRIDE DRIVE 23 20 BRAKE 19 42.4% 1.57" 27 2.36" 31 7.5" 7 32 4" 11.9% 2" General Information SX 3000 Series 1 Manufacturer 2 Model Mast Type 3 Power 4 Operator Type 5 Load Capacity 6 Load Center 7 Wheelbase 8 Weight Less Battery Tires 13 Wheel Size Front (d x w) 14 Wheel Size Rear (d x w) 15 Additional Wheels Caster Wheel (d x w) 16 Wheels Number (x=driven) 17 Track Width 18 Lift Height 18a Capacity at Lift Height** Battery Performance Dimensions 19 Free Lift 20 Collapsed Height 21 Extended Height 22 23 24 25 27 28 29 30 31 32 33 34 Load Backrest Size Tiller Arm Ht in Drive Position Outrigger Height Lowered Fork Height Power Unit Height Fork Lengths Fork Dimensions Width Across Forks Headlength* Overall Length Inside Straddle Overall Width 35 36 37 38 39 40 41 42 Fork Carriage Width Ground Clearance Turning Radius Length with Outriggers Travel Speed Lift Speed Lowering Speed 1 Lowering Speed 2 43 Gradeability 44 45 46 47 Max Gradeability Service Brake Maximum Battery Box Battery Voltage (Nominal Capacity 6 Hour Rating) 48 Type of Controller 49 Battery Weight in (mm) Max Auxiliary No Auxiliary Vulkollan Rubber Vulkollan lb (kg) in (mm) in (mm) lb (kg) lb (kg) in (mm) in (mm) in (mm) Poly in (mm) Front/Rear Rear 24" Load Center 26" Load Center 28" Load Center 30" Load Center w/o Load Backrest w/o Load Backrest w/Load Backrest Min/Max Thickness x Width Adjustable Min/Max in (mm) in (mm) lb (kg) lb (kg) lb (kg) lb (kg) in (mm) in (mm) in (mm) in (mm) in (mm) in (mm) in (mm) in (mm) in (mm) in (mm) in (mm) in (mm) in (mm) in (mm) in (mm) in (mm) in (mm) w/Load below Mast in (mm) Center Wheelbase in (mm) in (mm) in (mm) w/wo Load mph (km/h) w/wo Load fpm (m/s) w/wo Load fpm (m/s) w/wo Load fpm (m/s) w/wo Load, 60 min Rating % w/wo Load, 30 min Rating % % w/wo Load, 5 min Rating Front Rear LxWxH in (mm) 4x 6v MF V/Ah 300 Industrial V/Ah Drive 4x 6v MF lb (kg) 300 amp hour Industrial lb (kg) Specifications Crown Equipment Corporation SX 3000-30 SX 3000-30 SX 3000-30 TL-128 (3236) TT-154 (3912) TT-168 (4267) Electric Walkie 3000 (1361) 24 (600) 53.6 (1362) 2247 (1019) 2423 (1099) 2423 (1099) 2143 (972) 2319 (1052) 2319 (1052) 10 x 3.35 (254 x 85) 10 x 4 (254 x 100) 4 x 3 (102 x 73) 3.54 x 2 (90 x 50) 1x / 2 Inside Straddle + 4 (102) 127.4 (3236) 154 (3912) 168 (4267) 3000 (1361) 3000 (1361) 2500 (1134) 2700 (1225) 2700 (1225) 2200 (998) 2500 (1134) 2500 (1134) 2000 (907) 2250 (1020) 2250 (1020) 1750 (795) 6 (152) 53 (1347) 53 (1347) 83 (2108) 73 (1858) 73 (1858) Lift Height + 20 (510) Lift Height + 47.3 (1202) 47.3 (1202) H x 32.7 (832) W 31.1 (790) / 47.5 (1206) 4 (100) 2 (50) 32.28 (820) 36 (914) / 42 (1067) / 48 (1219) 1.5 x 4 (38 x 102) 10 - 30.93 (253.6 - 785.6) 34.02* (869*) 34.72* (887*) 34.72* (887*) Headlength + Fork Length 38-50 (965-1270) 28.03 (712) Inside Straddle + 8 (204) 31.89 (810) 1.57 (40) 1.57 (40) 61.14 (1553) 65 (1651) 3.42 / 3.73 (5.5 / 6.0) 31.50 / 49.21 (.16 / .25) 51.18 / 41.34 (.26 / .21) 11.81 / 5.91 (.06 / .03) 2.6 / 5.2 4.4 / 8.7 9.5 / 19.4 Electric 9.1 x 26.4 x 23.62 (230 x 670 x 600) (w/No Clearance) 24 / 195 24 / 300 Transistor 267 (121) 360-710 (163-322) * Add 2.24" (57 mm) for Sideshift Option. **Deduct 300 lb for Sideshift Option. English conversions are approximations. Metric conversions should be done to find true values. Standard Equipment 1. 24 volt fused electrical system 2. MOSFET transistorized traction control system 3. Separately excited drive motor (SEM) 4. Wet-cell starter battery pack, four 6-volt batteries at 87 amp hour (ST) 5. Maintenance-free battery pack, four 6-volt batteries at 195 amp hour (SX) 6. 30 amp fully automatic charger 7. Electric brake 8. Brake override 9. Anti-roll down 10. Regenerative motor braking 11. Heavy-duty drive unit 12. Drive unit enclosed in high ductile strength steel frame 13. Stamped steel power unit cover 14. Safety reversing button 15. 175 amp connector with disconnect handle 16. Color-coded wiring 17. High speed cut-out at lift height 18. Two pre-programmed performance levels 19. 10" x 3.35" wide Vulkollan drive tire 20. Vulkollan load wheels 4" x 2" wide (ST) 4" x 3" wide (SX) 21. Adjustable outriggers 22. Battery compartment storage tray 23. Plexiglas mast guard 24. One-speed lift, two-speed lower – soft start hydraulics (SX only) 25. Horn 26. Key switch 27. Discharge indicator with hour meter and lift lockout 28. Hydraulic thermal protection switch (SX only) Optional Equipment 1. Rubber drive tire 2. Non-marking rubber drive tire 3. Diamond siped rubber drive tire 4. Spring loaded poly casters 5. Handset analyzer for calibration or fault analyzing 6. 36" high load backrest (ST), 48" high load backrest (SX) 7. Maintenance-free, semiindustrial or starter battery package (ST) 9. Freezer/corrosion conditioning (SX only) 10. Keyless on/off toggle switch in lieu of key switch 11. Steel load wheels (ST only) 12. Wire mesh mast guard 13. Sideshift (SX only) ST/SX 3000 Series Technical Information 14. Soft start hydraulic control (ST only) 15. Work Assist™ Accessories: • Clip pad and hook • Operator fan • Storage pocket • Remote raise/lower control 16. Work Assist Options: • Load backrest tray • Work platform Platform options: - Work lights - Operator fan - Clip pad and hook - Adjustable load tray - Remote raise/lower control - Casters • Snap-on platform (ST only) • Semi-industrial deep cycle battery pack, four 6-volt batteries at 156 amp hour • Wet-cell starter battery pack, four 6-volt batteries at 87 amp hour Flooded battery packs have a slide-out feature to check water level of bottom batteries. SX 3000-20 Battery options are as follows: • Maintenance-free battery pack, four 6-volt batteries at 195 amp hour • Industrial battery - The 9.1" battery compartment will accept an industrial storage battery up to 300 amp hour capacity. A built-in 30-amp charger is standard with all battery packs. This premium fan-cooled, solidstate charger is durable and efficient. It has an advanced memory feature to allow for opportunity charging. The charger can be set for either maintenance free, wet cell or industrial batteries. An extension cord is included with any truck equipped with the built-in battery charger. Battery and Charger ST 3000-20 Battery package options are as follows: • Maintenance-free battery pack, two 12-volt batteries at 95 amp hour four 6-volt batteries at 195 amp hour ST/SX 3000 Series Aisle Planning Guide ST 3000 – Right Angle and Intersecting Aisle Pallet Length Pallet Width 30 36 A B A 40 B 42 48 A B A B A B 36 in mm 57.6 1463 62.9 1599 57.6 62.9 1463 1599 57.6 1463 62.9 1599 57.6 1463 62.9 1599 57.6 1463 68.4 1738 40 in mm 60.9 1546 64.0 1625 60.9 64.0 1546 1625 60.9 1546 64.0 1625 60.9 1546 64.0 1625 60.9 1546 68.6 1625 42 in mm 62.5 1588 64.5 1638 62.5 64.5 1588 1638 62.5 1588 64.5 1638 62.5 1588 64.5 1638 62.5 1588 68.7 1746 48 in mm 67.5 1715 69.0 1752 67.5 69.0 1715 1752 67.5 1715 69.0 1752 67.5 1715 69.0 1752 67.5 1715 72.0 1829 Add 6" to all aisle dimensions for maximum maneuverability. Pallet Length Pallet Width SX 3000 – Right Angle and Intersecting Aisle 30 36 A B A 40 B 42 48 A B A B A B in 36 in mm 61.2 1554 67.1 1704 61.2 67.1 1554 1704 61.2 1554 67.1 1704 61.2 1554 67.1 1704 61.2 1554 67.8 1722 40 in mm 64.5 1638 68.1 1730 64.5 68.1 1638 1730 64.5 1638 68.1 1730 64.5 1638 68.1 1730 64.5 1638 68.1 1730 42 in mm 66.1 1680 68.6 1743 66.1 68.6 1680 1743 66.1 1680 68.6 1743 66.1 1680 68.6 1743 66.1 1680 68.6 1743 48 in mm 71.1 1807 72.9 1851 71.1 72.9 1807 1851 71.1 1807 72.9 1851 71.1 1807 72.9 1851 71.1 1807 72.9 1851 Eq ua lI nt er B Right Angle Aisles ct se A g Ai sl es Pallet Length Pallet Width Add 6" to all aisle dimensions for maximum maneuverability. Add 2" if sideshift option is used. Operator Controls The control hand grips are urethane covered for insulation from cold and vibration. Full function control handle includes travel direction, raise, lower and reversing switch. The physical efforts to hold the handle at a comfortable height was minimized to reduce fatigue a distinct advantage. The operator is positioned to maximize the steer effort and maintain excellent visibility. The rabbit/turtle switch incorporates two levels of programmable travel performance to match operator experience and application environment. Exclusive brake override allows slow speed travel with the handle near vertical. This feature improves maneuverability in tight areas. Performance The ST/SX 3000 Series benefits from Crown’s design and engineering excellence. The transistor control module works in conjunction with a new separately excited (SEM) drive motor to provide excellent acceleration and top travel speed loaded or empty. Transistor control is programmable for specific tasks or operator skill levels. Smooth travel and lift combine with excellent controls to reduce product damage and increase productivity. Electrical System A heavy-duty 24-volt fused electrical system provides good travel and lift speeds. Separately excited motor control eliminates directional contactors reducing maintenance and downtime. The transistor control is sealed from dirt, dust and moisture for trouble-free operation. Transistor control features include overtemperature protection, polarity protection, self-test and visible diagnostics. Regenerative motor braking is activated under a downhill condition, during plugging or when the directional control is returned to neutral. “Regen” reduces heat build-up and extends motor brush life. An anti-roll down feature will apply the brakes if the truck rolls without a travel command. 175-amp battery connector with standard disconnect handle. Hydraulic System Heavy-duty hydraulic motor (ST–2.2 kw, SX–3.0 kw) with integral pump and reservoir for maximum efficiency and durability. Single-speed lift and two-speed lowering is available to the operator. Cylinder rods are hard-plated chrome with polyurethane seals. Relief valve tuned to capacity protects all components in the hydraulic system. Drive Unit and Brakes Heavy-duty gearbox with spur gears for low noise emission. Drive unit is equipped with an electromagnetic disc brake that is spring applied and electrically released. Brake is activated by the control handle position. Brake rotor and disc are easily accessed for inspection and replacement. Regenerative motor braking assists brake effort and improves component life. ST/SX 3000 Series Technical Information Drive unit mounts in truck frame with a permanently lubricated, twin-conical roller bearing that disperses load forces evenly, reducing maintenance and downtime. Wheels and Tires Mast High visibility two- and threestage mast design features nested I-beams and canted rollers. Lift cylinders are positioned in outer I-beam profile for best visibility through the mast and clear view onto fork tips during load handling. Mast cushioning between stages ensures smooth operation. Heavy-duty mast and chain rollers are sealed and lubricated for life. Mast design allows for easy access to carriage rollers. Fork Carriage ST 3000 Series feature 25" wide pin-type fork carriage. Forks are adjustable from 6.5" to 24.8". Standard fork lengths are 36", 42" and 48". SX 3000 Series feature a standard 32" wide ITA Class II fork carriage. Forks are adjustable from 10" to 31". Standard fork lengths are 36", 42" and 48". Serviceability One-piece steel power unit cover is removed easily for access to all major components. Brake rotor and disc inspection and replacement are easy. Drive motor brush access is excellent. Color-coded wiring speeds troubleshooting and the transistor control module uses visible LED flashes for fault communication. Optional plug-in hand set analyzer for servicing and programming capability. Control handle switch cap is easily removed to expose components. • Drive tire – Vulkollan 10" dia x 3.35" wide • Load wheels – Vulkollan 4" dia x 2" wide (ST) 4" dia x 3" wide (SX) • Optional poly casters are 3.5" dia x 2" wide Other Options 1. Audible travel alarm 2. Flashing lights Safety considerations and dangers associated with audible travel alarms and flashing lights include: • Multiple alarms and/or lights can cause confusion. • Workers ignore the alarms and/or lights after day-in and day-out exposure. • Operator may transfer the responsibility for “looking out” to the pedestrians. • Annoys operators and pedestrians. Other Options Available Contact your local Crown dealer. Dimensions and performance data given may vary due to manufacturing tolerances. Performance is based on an average size vehicle and is affected by weight, condition of truck, how it is equipped and the conditions of the operating area. Crown products and specifications are subject to change without notice. C Crown Equipment Corporation New Bremen, Ohio 45869 USA Tel 419-629-2311 Fax 419-629-3796 crown.com Because Crown is continually improving its products, specifications are subject to change without notice. Crown, the Momentum symbol and Work Assist are trademarks of Crown Equipment Corporation. Copyright 2004 Crown Equipment Corporation SF14388 5/04 Printed in U.S.A.
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