Crown Equipment St 3000 Series Users Manual

SX 3000 Series to the manual c141373e-82de-4d8f-af1f-eb928d895955

2015-02-05

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C Specifications
ST 3000 Series
SX 3000 Series
Stackers
ST/SX 3000
Series
21
4" 12.8%
1.57"
31
7
32
7.5"
18
20
19
42.4%
2.36" 27
2"
28
38
17 34333034 30
23
35
17.2
"
BRAKE
DRIVE
BRAKE
OVERRIDE
BRAKE
36
"
CST 3000 Series Stackers
1Manufacturer Crown Equipment Corporation
2Model ST 3000N-20 ST 3000-20 ST 3000-20 ST 3000-20
Mast Type in (mm) TL-128 (3236) TL-128 (3236) TT-154 (3912) TT-168 (4267)
3Power Electric
4Operator Type Walkie
5Load Capacity Max lb (kg) 2000 (907)
6Load Center in (mm) 24 (600)
7Wheelbase in (mm) 49 (1255)
8Weight Less Battery lb (kg) 1775 (805) 1828 (829) 2004 (909) 2004 (909)
13 Wheel Size Front (d x w) Vulkollan in (mm) 10 x 3.35 (254 x 85)
Rubber in (mm) 10 x 4 (254 x 100)
14 Wheel Size Rear (d x w) Vulkollan in (mm) 4 x 2 (102 x 50)
Steel in (mm) 4 x 2 (102 x 50)
15 Additional Wheels
Caster Wheel (d x w) Poly in (mm) 3.54 x 2 (90 x 50)
16 Wheels Number (x=driven) Front/Rear 1x / 2
17 Track Width Rear in (mm) Inside Straddle + 3 (76)
18 Lift Height in (mm) 127.4 (3236) 127.4 (3236) 154 (3912) 168 (4267)
18a Capacity at Lift Height 24" Load Center lb (kg) 2000 (907) 2000 (907) 2000 (907) 2000 (907)
26" Load Center lb (kg) 1850 (840) 1850 (840) 1850 (840) 1850 (840)
28" Load Center lb (kg) 1720 (780) 1720 (780) 1720 (780) 1720 (780)
30" Load Center lb (kg) 1600 (725) 1600 (725) 1600 (725) 1600 (725)
19 Free Lift w/o Load Backrest in (mm) 6 (152) 6 (152) 56 (1422) 56 (1422)
20 Collapsed Height in (mm) 83 (2108) 83 (2108) 73 (1858) 73 (1858)
21 Extended Height w/o Load Backrest in (mm) Lift Height + 17.2 (436)
w/Load Backrest in (mm) Lift Height + 36 (914)
22 Load Backrest Width Load Backrest Height in (mm) 36 (914) / 42 (1067) / 48 (1219)
36" (914) High
23
Tiller Arm Ht in Drive Position
Min/Max in (mm) 31.1 (790) / 47.5 (1206)
24 Outrigger Height in (mm) 4 (100)
25 Lowered Fork Height in (mm) 2 (51)
27 Power Unit Height in (mm) 32.28 (820)
28 Fork Lengths in (mm) 36 (914) / 42 (1067) / 48 (1219)
29 Fork Dimensions Thickness x Width in (mm) 1.5 x 3 (38 x 76)
30 Width Across Forks Adjustable Min/Max in (mm) 6.57 - 24.8 (167 - 630)
31 Headlength in (mm) 32.24 (819) 32.24 (819) 32.95 (837) 32.95 (837)
32 Overall Length Headlength + Fork Length
33 Inside Straddle in (mm)
29.3-36 (744-914) 38-50 (965-1270) 38-50 (965-1270) 38-50 (965-1270)
34 Overall Width Front in (mm) 28.03 (712)
Rear in (mm) Inside Straddle + 6 (152)
35 Fork Carriage Width in (mm) 26.57 (675)
36 Ground Clearance w/Load below Mast in (mm) 1.57 (40)
37 Center Wheelbase in (mm) 1.57 (40)
38 Turning Radius in (mm) 56.73 (1446)
39 Length w/Outriggers in (mm) 60.28 (1536)
40 Travel Speed
w/wo Load
mph (km/h) 3.11 / 3.42 (5.0 / 5.5)
41 Lift Speed
w/wo Load
fpm (m/s) 25.59 / 39.37 (.13 / .20)
42 Lowering Speed 1
w/wo Load
fpm (m/s) 49.21 / 49.21 (.25 / .25)
Lowering Speed 2
w/wo Load
fpm (m/s) 19.69 / 11.81 (.10 / .06)
43 Gradeability
w/wo Load, 60 min Rating
% 2.4 / 4.5
w/wo Load, 30 min Rating
% 4.9 / 9.1
44 Max Gradeability
w/wo Load, 5 min Rating
% 8.4 / 15.7
45 Service Brake Electric
46 Maximum Battery Box L x W x H in (mm) 7.28 x 25.55 x 24.13 (185 x 649 x 613) (w/No Clearance)
47 Battery Voltage (Nominal 4x Automotive Starter V/Ah 24 / 87
Capacity 6 Hour Rating) 2x 12v MF V/Ah 24 / 95
4x Semi-industrial V/Ah 24 / 156
4x 6v MF V/Ah 24 / 195
48 Type of Controller Drive Transistor
49 Battery Weight 4x Automotive Starter lb (kg) 128 (58)
2x 12v MF lb (kg) 132 (60)
4x Semi-industrial lb (kg) 220 (100)
4x 6v MF lb (kg) 267 (121)
ST 3000 Series Specifications
General Information
Tires
Dimensions
Performance
Battery
English conversions are approximations. Metric conversions should be done to find true values.
21
18
20
19
42.4%
2.36" 27
1.57"
31
7
32
7.5"
4" 11.9%
28
47.3
"
30 17 3433
38
34
2"
20
"
30
23
BRAKE
DRIVE
BRAKE
OVERRIDE
BRAKE
35
CSX 3000 Series Stackers
1Manufacturer Crown Equipment Corporation
2Model SX 3000-30 SX 3000-30 SX 3000-30
Mast Type in (mm) TL-128 (3236) TT-154 (3912) TT-168 (4267)
3Power Electric
4Operator Type Walkie
5Load Capacity Max lb (kg) 3000 (1361)
6Load Center in (mm) 24 (600)
7Wheelbase in (mm) 53.6 (1362)
8Weight Less Battery Auxiliary lb (kg) 2247 (1019) 2423 (1099) 2423 (1099)
No Auxiliary lb (kg) 2143 (972) 2319 (1052) 2319 (1052)
13 Wheel Size Front (d x w) Vulkollan in (mm) 10 x 3.35 (254 x 85)
Rubber in (mm) 10 x 4 (254 x 100)
14 Wheel Size Rear (d x w) Vulkollan in (mm) 4 x 3 (102 x 73)
15 Additional Wheels
Caster Wheel (d x w) Poly in (mm) 3.54 x 2 (90 x 50)
16 Wheels Number (x=driven) Front/Rear 1x / 2
17 Track Width Rear in (mm) Inside Straddle + 4 (102)
18 Lift Height in (mm) 127.4 (3236) 154 (3912) 168 (4267)
18a Capacity at Lift Height** 24" Load Center lb (kg) 3000 (1361) 3000 (1361) 2500 (1134)
26" Load Center lb (kg) 2700 (1225) 2700 (1225) 2200 (998)
28" Load Center lb (kg) 2500 (1134) 2500 (1134) 2000 (907)
30" Load Center lb (kg) 2250 (1020) 2250 (1020) 1750 (795)
19 Free Lift w/o Load Backrest in (mm) 6 (152) 53 (1347) 53 (1347)
20 Collapsed Height in (mm) 83 (2108) 73 (1858) 73 (1858)
21 Extended Height w/o Load Backrest in (mm) Lift Height + 20 (510)
w/Load Backrest in (mm) Lift Height + 47.3 (1202)
22 Load Backrest Size in (mm) 47.3 (1202) H x 32.7 (832) W
23
Tiller Arm Ht in Drive Position
Min/Max in (mm) 31.1 (790) / 47.5 (1206)
24 Outrigger Height in (mm) 4 (100)
25 Lowered Fork Height in (mm) 2 (50)
27 Power Unit Height in (mm) 32.28 (820)
28 Fork Lengths in (mm) 36 (914) / 42 (1067) / 48 (1219)
29 Fork Dimensions Thickness x Width in (mm) 1.5 x 4 (38 x 102)
30 Width Across Forks Adjustable Min/Max in (mm) 10 - 30.93 (253.6 - 785.6)
31 Headlength* in (mm) 34.02* (869*) 34.72* (887*) 34.72* (887*)
32 Overall Length Headlength + Fork Length
33 Inside Straddle in (mm) 38-50 (965-1270)
34 Overall Width Front in (mm) 28.03 (712)
Rear in (mm) Inside Straddle + 8 (204)
35 Fork Carriage Width in (mm) 31.89 (810)
36 Ground Clearance w/Load below Mast in (mm) 1.57 (40)
37 Center Wheelbase in (mm) 1.57 (40)
38 Turning Radius in (mm) 61.14 (1553)
39 Length with Outriggers in (mm) 65 (1651)
40 Travel Speed
w/wo Load
mph (km/h) 3.42 / 3.73 (5.5 / 6.0)
41 Lift Speed
w/wo Load
fpm (m/s) 31.50 / 49.21 (.16 / .25)
42 Lowering Speed 1
w/wo Load
fpm (m/s) 51.18 / 41.34 (.26 / .21)
Lowering Speed 2
w/wo Load
fpm (m/s) 11.81 / 5.91 (.06 / .03)
43 Gradeability
w/wo Load, 60 min Rating
% 2.6 / 5.2
w/wo Load, 30 min Rating
% 4.4 / 8.7
44 Max Gradeability
w/wo Load, 5 min Rating
% 9.5 / 19.4
45 Service Brake Electric
46 Maximum Battery Box L x W x H in (mm) 9.1 x 26.4 x 23.62 (230 x 670 x 600) (w/No Clearance)
47 Battery Voltage (Nominal 4x 6v MF V/Ah 24 / 195
Capacity 6 Hour Rating) 300 Industrial V/Ah 24 / 300
48 Type of Controller Drive Transistor
49 Battery Weight 4x 6v MF lb (kg) 267 (121)
300 amp hour Industrial
lb (kg) 360-710 (163-322)
SX 3000 Series Specifications
* Add 2.24" (57 mm) for Sideshift Option.
**Deduct 300 lb for Sideshift Option.
English conversions are approximations. Metric conversions should be done to find true values.
General Information
Tires
Dimensions
Performance
Battery
ST/SX 3000 Series Technical Information
Standard Equipment
1. 24 volt fused electrical
system
2. MOSFET transistorized
traction control system
3. Separately excited drive
motor (SEM)
4. Wet-cell starter battery
pack, four 6-volt batteries at
87 amp hour (ST)
5. Maintenance-free battery
pack, four 6-volt batteries at
195 amp hour (SX)
6. 30 amp fully automatic
charger
7. Electric brake
8. Brake override
9. Anti-roll down
10. Regenerative motor braking
11. Heavy-duty drive unit
12. Drive unit enclosed in high
ductile strength steel frame
13. Stamped steel power
unit cover
14. Safety reversing button
15. 175 amp connector with
disconnect handle
16. Color-coded wiring
17. High speed cut-out at
lift height
18. Two pre-programmed
performance levels
19. 10" x 3.35" wide Vulkollan
drive tire
20. Vulkollan load wheels
4" x 2" wide (ST)
4" x 3" wide (SX)
21. Adjustable outriggers
22. Battery compartment
storage tray
23. Plexiglas mast guard
24. One-speed lift, two-speed
lower – soft start hydraulics
(SX only)
25. Horn
26. Key switch
27. Discharge indicator with
hour meter and lift lockout
28. Hydraulic thermal protection
switch (SX only)
Optional Equipment
1. Rubber drive tire
2. Non-marking rubber
drive tire
3. Diamond siped rubber
drive tire
4. Spring loaded poly casters
5. Handset analyzer for
calibration or fault analyzing
6. 36" high load backrest (ST),
48" high load backrest (SX)
7. Maintenance-free, semi-
industrial or starter battery
package (ST)
9. Freezer/corrosion
conditioning (SX only)
10. Keyless on/off toggle switch
in lieu of key switch
11. Steel load wheels (ST only)
12. Wire mesh mast guard
13. Sideshift (SX only)
14. Soft start hydraulic control
(ST only)
15. Work Assist™ Accessories:
• Clip pad and hook
• Operator fan
• Storage pocket
• Remote raise/lower
control
16. Work Assist Options:
• Load backrest tray
• Work platform
Platform options:
- Work lights
- Operator fan
- Clip pad and hook
- Adjustable load tray
- Remote raise/lower
control
- Casters
• Snap-on platform
(ST only)
Battery and Charger
ST 3000-20
Battery package options are as
follows:
• Maintenance-free battery
pack, two 12-volt batteries at
95 amp hour
four 6-volt batteries at 195
amp hour
• Semi-industrial deep cycle
battery pack, four 6-volt
batteries at 156 amp hour
• Wet-cell starter battery pack,
four 6-volt batteries at 87
amp hour
Flooded battery packs have a
slide-out feature to check water
level of bottom batteries.
SX 3000-20
Battery options are as follows:
• Maintenance-free battery
pack, four 6-volt batteries at
195 amp hour
• Industrial battery - The 9.1"
battery compartment will
accept an industrial storage
battery up to 300 amp hour
capacity.
A built-in 30-amp charger is
standard with all battery packs.
This premium fan-cooled, solid-
state charger is durable and
efficient. It has an advanced
memory feature to allow for
opportunity charging. The
charger can be set for either
maintenance free, wet cell or
industrial batteries. An extension
cord is included with any truck
equipped with the built-in
battery charger.
A
Equal Intersecting Aisles
Pallet
Length
Pallet
Width
B
Right Angle Aisles
Add 6" to all aisle dimensions for maximum maneuverability.
Add 6" to all aisle dimensions for maximum maneuverability.
Add 2" if sideshift option is used.
ST/SX 3000 Series Aisle Planning Guide
ST 3000 – Right Angle and Intersecting Aisle
Pallet Length
Pallet 30 36 40 42 48
Width ABABA B ABAB
36 in 57.6 62.9 57.6 62.9 57.6 62.9 57.6 62.9 57.6 68.4
mm 1463 1599 1463 1599 1463 1599 1463 1599 1463 1738
40 in 60.9 64.0 60.9 64.0 60.9 64.0 60.9 64.0 60.9 68.6
mm 1546 1625 1546 1625 1546 1625 1546 1625 1546 1625
42 in 62.5 64.5 62.5 64.5 62.5 64.5 62.5 64.5 62.5 68.7
mm 1588 1638 1588 1638 1588 1638 1588 1638 1588 1746
48 in 67.5 69.0 67.5 69.0 67.5 69.0 67.5 69.0 67.5 72.0
mm 1715 1752 1715 1752 1715 1752 1715 1752 1715 1829
SX 3000 – Right Angle and Intersecting Aisle
Pallet Length
Pallet 30 36 40 42 48
Width ABABA B ABAB
36 in 61.2 67.1 61.2 67.1 61.2 67.1 61.2 67.1 61.2 67.8
mm 1554 1704 1554 1704 1554 1704 1554 1704 1554 1722
40 in 64.5 68.1 64.5 68.1 64.5 68.1 64.5 68.1 64.5 68.1
mm 1638 1730 1638 1730 1638 1730 1638 1730 1638 1730
42 in 66.1 68.6 66.1 68.6 66.1 68.6 66.1 68.6 66.1 68.6
mm 1680 1743 1680 1743 1680 1743 1680 1743 1680 1743
48 in 71.1 72.9 71.1 72.9 71.1 72.9 71.1 72.9 71.1 72.9
mm 1807 1851 1807 1851 1807 1851 1807 1851 1807 1851
ST/SX 3000 Series Technical Information
Operator Controls
The control hand grips are
urethane covered for insulation
from cold and vibration. Full
function control handle includes
travel direction, raise, lower and
reversing switch.
The physical efforts to hold the
handle at a comfortable height
was minimized to reduce fatigue
a distinct advantage. The
operator is positioned to
maximize the steer effort and
maintain excellent visibility.
The rabbit/turtle switch
incorporates two levels of
programmable travel performance
to match operator experience
and application environment.
Exclusive brake override allows
slow speed travel with the
handle near vertical. This feature
improves maneuverability in
tight areas.
Performance
The ST/SX 3000 Series benefits
from Crown’s design and
engineering excellence.
The transistor control module
works in conjunction with a new
separately excited (SEM) drive
motor to provide excellent accel-
eration and top travel speed
loaded or empty. Transistor
control is programmable for
specific tasks or operator
skill levels.
Smooth travel and lift combine
with excellent controls to reduce
product damage and increase
productivity.
Electrical System
A heavy-duty 24-volt fused
electrical system provides good
travel and lift speeds.
Separately excited motor control
eliminates directional contactors
reducing maintenance and
downtime.
The transistor control is sealed
from dirt, dust and moisture for
trouble-free operation. Transistor
control features include over-
temperature protection, polarity
protection, self-test and visible
diagnostics.
Regenerative motor braking is
activated under a downhill con-
dition, during plugging or when
the directional control is returned
to neutral. “Regen” reduces heat
build-up and extends motor
brush life.
An anti-roll down feature will
apply the brakes if the truck rolls
without a travel command.
175-amp battery connector with
standard disconnect handle.
Hydraulic System
Heavy-duty hydraulic motor
(ST–2.2 kw, SX–3.0 kw) with
integral pump and reservoir for
maximum efficiency and
durability.
Single-speed lift and two-speed
lowering is available to the
operator.
Cylinder rods are hard-plated
chrome with polyurethane seals.
Relief valve tuned to capacity
protects all components in the
hydraulic system.
Drive Unit and Brakes
Heavy-duty gearbox with spur
gears for low noise emission.
Drive unit is equipped with an
electromagnetic disc brake that
is spring applied and electrically
released. Brake is activated by
the control handle position.
Brake rotor and disc are easily
accessed for inspection and
replacement. Regenerative motor
braking assists brake effort and
improves component life.
Drive unit mounts in truck frame
with a permanently lubricated,
twin-conical roller bearing that
disperses load forces evenly,
reducing maintenance and
downtime.
Mast
High visibility two- and three-
stage mast design features
nested I-beams and canted
rollers. Lift cylinders are posi-
tioned in outer I-beam profile for
best visibility through the mast
and clear view onto fork tips
during load handling. Mast
cushioning between stages
ensures smooth operation.
Heavy-duty mast and chain
rollers are sealed and lubricated
for life. Mast design allows for
easy access to carriage rollers.
Fork Carriage
ST 3000 Series feature 25" wide
pin-type fork carriage. Forks are
adjustable from 6.5" to 24.8".
Standard fork lengths are 36",
42" and 48".
SX 3000 Series feature a stan-
dard 32" wide ITA Class II fork
carriage. Forks are adjustable
from 10" to 31". Standard fork
lengths are 36", 42" and 48".
Serviceability
One-piece steel power unit
cover is removed easily for
access to all major components.
Brake rotor and disc inspection
and replacement are easy.
Drive motor brush access is
excellent.
Color-coded wiring speeds
troubleshooting and the transis-
tor control module uses visible
LED flashes for fault communi-
cation. Optional plug-in hand
set analyzer for servicing and
programming capability.
Control handle switch cap is
easily removed to expose
components.
Wheels and Tires
• Drive tire – Vulkollan
10" dia x 3.35" wide
• Load wheels – Vulkollan
4" dia x 2" wide (ST)
4" dia x 3" wide (SX)
• Optional poly casters are
3.5" dia x 2" wide
Other Options
1. Audible travel alarm
2. Flashing lights
Safety considerations and
dangers associated with audible
travel alarms and flashing lights
include:
• Multiple alarms and/or lights
can cause confusion.
• Workers ignore the alarms
and/or lights after day-in and
day-out exposure.
• Operator may transfer the
responsibility for “looking out”
to the pedestrians.
• Annoys operators and
pedestrians.
Other Options Available
Contact your local Crown dealer.
Dimensions and performance
data given may vary due to
manufacturing tolerances.
Performance is based on an
average size vehicle and is
affected by weight, condition of
truck, how it is equipped and the
conditions of the operating area.
Crown products and specifica-
tions are subject to change
without notice.
CCrown Equipment Corporation
New Bremen, Ohio 45869 USA
Te l 419-629-2311
Fax 419-629-3796
crown.com
Because Crown is continually improving its products,
specifications are subject to change without notice.
Crown, the Momentum symbol and Work Assist are
trademarks of Crown Equipment Corporation.
Copyright 2004 Crown Equipment Corporation
SF14388 5/04
Printed in U.S.A.

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