Crown Equipment Stockpicker Sp 3500 Series Users Manual Specifications
SP 3500 Series to the manual fd2dcd5c-0143-48a6-ae7f-e614a6335b58
2015-02-05
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C Specifications SP 3500 Series Stockpicker SP 3500 Series C SP 3500 Series Stockpicker Poly Wheels 2.5" x 2" when 17 is less than 18 + 8.5 4" x 2" when 17 is greater than 18 + 8 16 40" 24 – 30" adjustable 18 17 19 4" 4" x 2" 4" when 10 is 348" or less 8" when 10 is greater than 348" 79" 87" LC 12 36" 24" 11 7.5" 24" 27" 14 5" 2" 10 3.7" 13" x 5.5" 7" 9.5" 2" 15 6" 10" 13 6" x 2.8" when 10 is 348" or less 6" x 4.25" when 10 is greater than 348" 3" General Information Dimensions Performance Battery 1 Manufacturer 2 Model 3 Load Capacity* 4 Load Center Platform face to load CG 5 Power Electric 6 Operator Type Stand-up Rider 7 Tire Type 8 Wheels (x = driven) Crown Equipment Corporation Crown Equipment Corporation SP 3505-30 SP 3510-30 lb See Chart See Chart in 24 24 24 24 Stockpicker Stockpicker Load/Drive Poly/Poly Poly/Poly Load/Drive 4/1x 4/1x in See Chart See Chart in 74.6/75.6 74.6/75.6 10 Lifting Height 13 Head Length TL/TT 14 Forks Standard Volts 36 x 4 x 2 36 x 4 x 2 Optional Lengths L x W x T in in 30, 39, 42, 45, 48, 54, 60, 72, 84 30, 39, 42, 45, 48, 54, 60, 72, 84 15 Wheelbase TL/TT in 52/51 52/51 16 Turning Radius TL/TT in 69/68 69/68 20 Speed Travel Empty/Loaded mph See Chart See Chart 21 Speed Lift TL Empty/Loaded fpm 45/28 45/28 TT Empty/Loaded fpm 40/26 40/26 22 Speed Lower TL Empty/Loaded fpm 40/38 Low, 80/75 High 40/38 Low, 80/75 High TT Empty/Loaded fpm 40/38 Low, 80/75 High 40/38 Low, 80/75 High 23 Battery Type Lead Acid Lead Acid Min Weight/Max Amp Max Battery Size 975/660 1520/1085 13.12 x 31.75 x 23.25 High 14.25 x 36.25 x 31 High * Contact factory. Capacity may be subject to derating, depending upon lifting height, load center and fork length. TL Lifting Height 3 Load Capacity Truck Weight Mast Capacity 10 in 136 148 172 194 214 SP 3505 lb 3000 3000 3000 3000 3000 SP 3510 lb 3000 3000 3000 3000 3000 SP 3520 lb 3000 3000 3000 3000 3000 SP 3550H lb na na na na na Free Lift in 3 6 6 6 6 11 Collapsed Height in 89.5 95 107 119 131 12 Extended Height in 223 235 259 281 301 18 Straddle Width in 42 42 42 42 42 19 Operator Compartment Width in 42 42 42 42 42 17 Aisle Guide Wheel Range† in 45.50 to 65.25 45.50 to 65.25 45.50 to 65.25 45.50 to 65.25 45.50 to 65.25 Truck Weight SP 3505 Without Battery SP 3510 lb 5027 5086 5216 5504 5634 lb 5027 5086 5216 5504 5634 SP 3520 lb 5088 5147 5277 5565 5695 SP 3550H lb na na na na na † In .25" increments. †† 48" straddle width on SP 3405 only. SP 3500 Series Specifications Steered Wheel < 10° (1) Crown Equipment Corporation Crown Equipment Corporation SP 3520-30 SP 3550H-30 See Chart See Chart 24 24 24 24 0-24 6.5 7.5 7.5 Stockpicker Stockpicker 24-64 6.5-5.5 7.5-6.0 7.5-6.5 Poly/Poly Poly/Poly 64-120 5.5-3.3 6.0-3.8 6.5-4.5 4/1x 4/1x 120-152 3.3-2.1 3.8-2.7 4.5-3.4 See Chart See Chart 152-176 2.1-1.2 2.7-2.0 3.4-2.6 74.6/75.6 na/75.6 176-192 1.2 2.0-1.5 2.6-2.2 36 x 4 x 2 36 x 4 x 2 192-216 1.2 1.5 2.2-1.5 30, 39, 42, 45, 48, 54, 60, 72, 84 30, 39, 42, 45, 48, 54, 60, 72, 84 216-max 1.2 1.5 1.5 52/51 na/51 69/68 na/68 See Chart See Chart 45/28 Low, 80/46 High na 40/26 Low, 71/43 High 40/26 Low, 71/43 High 40/38 Low, 80/75 High na 40/38 Low, 80/75 High 40/38 Low, 80/75 High Lead Acid Lead Acid Lift Height (inches) Power Unit First (PUF) (2) Travel Speed (mph) Empty/Loaded SP 3510 SP 3520 SP 3505 SP 3550H (1) Top 1520/1085 1520/1085 14.25 x 36.25 x 31 High 14.25 x 36.25 x 31 High travel speed is reduced to 80% at a 10° steering angle, beyond 10° travel speeds gradually reduce down to 50% of top travel speed. Steering angle is automatically limited to within 10° straight travel as indicated below: • SP 3505 above 176" • SP 3510 and SP 3520 above 192" • SP 3550H above 216" (2) From 0-60 inches, travel speeds in the Forks First (FF) direction of travel are approximately .5 mph less than travel speeds in the Power Unit First (PUF) direction. TT 195 210 240 276 294 312 330 348 366 3000 3000 3000 na na na na na na 3000 3000 3000 na na na na na na 3000 3000 3000 2000 1750 1500 na na na na na na 2500 2350 2200 2050 1900 1750 3 8 20 32 38 44 56 62 68 89.5 95 107 119 125 131 143 149 155 283 298 328 364 382 400 418 436 454 42 42 42†† 48 54 54 56 60 60 42 42 42 48 54 54 54 60 60 45.50 to 65.25 45.50 to 65.25 45.50 to 65.25 48.75 to 71.25 54.75 to 77.25 54.75 to 77.25 56.75 to 79.25 60.75 to 83.25 60.75 to 83.25 5601 5686 6200 na na na na na na 5601 5686 5872 na na na na na na 5662 5747 5933 6354 6536 6629 na na na na na na 6444 6626 6718 6914 7060 7490 Standard Equipment 1. Crown’s Access 1 2 3® Comprehensive System Control 2. Crown’s AC traction control system 3. 24-volt electrical system 4. Electronic steering 5. Linear Height Speed Contol 6. High-speed lift (SP 3520 and SP 3550H) 7. Two-speed lower with soft start and stop 8. Programmable lift/lower cut outs 9. Intelligent Braking System (IBS) with low-profile brake pedal 10. Crown Display • Battery discharge indicator with lift interrupt • Hour meters/travel distance/stop watch • PIN code access capable • Access 1 2 3 diagnostics • P1, P2, P3 Performance • Standard steer tire direction indicator (non wire-guided trucks) • Enhanced steer tire direction indicator (wire-guided trucks) 11. Lift motor brush wear and overtemp indicator (SP 3550H). 12. Soft urethane twist grip with “cam grip” 13. 10° angled steer wheel with soft feel spinner 14. Storage compartment 15. Premium platform cushion 16. Clear visibility platform window 17. Clear visibility mast design 18. Key switch 19. Horn 20. Strobe light, amber 21. Hinged side gates with power disconnect 22. 14.25" battery compartment (13.12" on SP 3505) 23. 350 amp battery connector (175 amp on SP 3505) 24. 2" diameter battery compartment rollers 25. Top battery access for service 26. Removable steel battery side covers 27. Adjustable battery retainer 28. Hinged, lift off steel power unit doors 29. Emergency power cut-out 30. Operator belt and lanyard 31. Pallet clamp 32. InfoPoint® Quick Reference Guide and Maps 33. Color-coded wiring 34. 6" diameter tandem load wheels Optional Equipment 1. Crown wire guidance (broadband technology) operates on all frequencies ranging from 5.2 through 10 Khz without changing components. 2. End of Aisle Control System (wire or rail guidance required) 3. Aisle guide wheels for rail guidance 4. Lift motor brush wear and overtemp indicator (SP 3520). 5. Enhanced steer tire direction indicator (non-wire guided trucks) 6. Battery retainer interlock switch 7. Work lights, dome light and two-speed fan 8. Spotlights 9. Flashing light, amber 10. Programmable lift/lower cutouts with over-rides. 11. Zone select key switch 12. 48", 54", and 60" wide operator platforms 13. Corrosion conditioning 14. Freezer conditioning (Includes corrosion conditioning, ribbed floor mat, and wire mesh windshield) 15. EE Rating available on SP 3520 and SP 3550H 16. Wire mesh screen (Standard with freezer conditioning) 17. Retractable tether 18. Load wheel and drive tire compounds 19. 30" lanyard boom 20. InfoLink™ Ready 21. Positive / negative accessory cable 22. Special paint 23. Work Assist™ Accessories • Clip pad and hook • Plate • Pocket 24. Fire extinguisher SP 3500 Series Technical Information Operator Platform The operator area is designed for maximum visibility and stability for increased operator confidence and comfort. Crown’s Access 1 2 3... The Comprehensive Access 1 2 3 System Control is a modular based communications and control system. It monitors all on-board sensors, makes decisions based on the sensor readings, and subsequently, controls all system movements safely and smoothly. All five modules are in constant communications with each other via a CAN (Control Area Network) bus so that real information is accessible to the system at all times. The operator platform features a large window (1088 sq in) for excellent visibility. A Crowndesigned clear-visibility mast affords the platform window one forward and two peripheral windows for maximum visibility, even when the platform is lowered. The clear-visibility mast, with full free lift, extends the platform window above the mast channels for unobstructed visibility when raised. A low-profile power unit, low placement of the lower cross brace and an outer C-channel rail assembly also contribute to excellent visibility. A soft urethane twist grip is solidly mounted to the truck console to provide excellent stability for the operator during travel, plugging and braking. Controls for lift/lower, horn and emergency disconnect are conveniently located for efficient operation and minimal operator fatigue. The steering wheel is angled at 10° and recessed to maximize the work area and reduce steer effort. The steering wheel and spinner knob are covered with soft urethane to reduce grip force and insulate against vibration. Control location keeps the operator’s posture neutral at all times. The platform cushion, made of a microcellular composition, absorbs shock and vibration. The brake pedal has a low-profile design and when engaged is flush with the platform cushion for maximum comfort. Heavy-duty side gates, with two horizontal and one vertical support rails, communicate security to the operator. For additional safety, cut-out switches disengage truck operation when side gates are raised. Two work lights, two dome lights and a two-speed fan are optional. “Power-on” key prevents unauthorized operation of the truck. The Access 1 2 3 Display Panel provides concise, clear feedback for the operator during truck operation. • Interactive Display Module • Traction Control Module • Vehicle Control Module • Steering Control Module • Guidance Control Module Crown Drive System Crown has applied the latest generation AC drive system, enhanced with Access 1 2 3 technology. A Crown-manufactured drive unit uses spiral bevel and helical gears from motor to drive wheel axle. Fixed, mounted drive motor does not rotate minimizing wear on electricall cables. Drive tire changing is simplified with this drive unit. Crown’s AC Drive system dramatically improves travel speeds, acceleration and deceleration, thus increasing productivity. The standard linear speed control provides smooth travel speed transition as lift heights change and increases productivity. Travel System Truck performance specifications (maximum travel speed, coast, plugging, acceleration, travel speed at height, and low speed lowering) are adjustable using Access 1 2 3. This enables customizing truck performance to meet specific application or operator requirements. Crown’s InfoPoint system offers evolutionary refinement for service simplicity. The InfoPoint Quick Reference Guide, on-truck component maps and information nuggets located throughout the truck allow technicians to troubleshoot without schematics, wiring diagrams, or service manuals for more than 95 percent of repairs. The InfoPoint Quick Reference Guide provides code definition and overall component ID so the technician knows what it is, where it is, and what it does (Three W’s). InfoPoint ensures faster, simpler, and higher quality service. Intelligent Steering Standard on the SP 3500 Series is electronic steering that is microprocessor based. Crown’s intelligent steering feature slows the truck automatically when the steer wheel is turned beyond 10°. Access 1 2 3 monitors the height of the operator platform, truck speed and steer wheel position. Steering wheel rotation provides smooth, operator feedback. Steer effort is minimal, lock to lock revolutions is 4.5 turns. Drive wheel rotates a full 180° for maximum maneuverability. Auto centering drive tire for trucks equipped with rail guidance. Steering is connected to the Control System for full diagnostics and operator interface. Intelligent Braking System (IBS) Crown’s patented Intelligent Braking System combines motor braking with optimum amounts of friction braking (three varying levels of force). The appropriate level of braking is applied dependent upon platform height, direction of travel, and truck weight. Braking force is automatically reduced as height increases and speed decreases. Optimum braking for the right elevation gives operators more confidence and better control, while eliminating abrupt stops and reducing platform sway. Brake lining life can be expected to last up to twice as long before replacement is necessary. Braking can also be accomplished by proportional plugging, which permits the operator to control the rate of deceleration when extended stopping distance is preferred. Simplified Hydraulics Heavy-duty series wound pump motors and gear pumps are assembled into an integral unit. High-speed lift is standard on SP 3520 and SP 3550H models. Crown-manufactured solenoid type manifolds with built-in checks and relief valves. Two-speed lowering (high/low) with soft start is standard on all models. Low speed lowering is adjustable with the use of the Access 1 2 3 Display. Soft-start lowering feature reduces the harshness at the beginning and end of the lowering cycle. The softer start is accomplished by controlling how quickly the proportional valve is opened or closed. Valve actuation is controlled by a driver in the steering control module. Maximum lowering speed is regulated by a pressure SP 3500 Series Technical Information compensating flow control valve. Velocity fuses are used in all cylinders to stop lowering should lowering speed exceed a preset value due to a line rupture. A hydraulic accumulator is used to cushion raise and lower functions. Manual lowering control on manifold block allows lowering of platform from ground level. Oil reservoir is designed with a 100 mesh screen at the fill location, a suction strainer, spin-on type 10 micron return line filter and a magnetic drain plug. Wheels and Tires Polyurethane drive tire, 13" diameter x 5.5" wide x 8" hub diameter. Tandem load wheels are 6" diameter polyurethane x 2.8" wide (4.25" wide for lift heights above 348"). Optional polyurethane aisle guide wheels are 2" wide with a 4" or 2.5" diameter. The Crown Mast Assembly High visibility two- and threestage masts feature nested rail design with lift cylinders positioned behind mast rails. Threestage mast has a low center position cylinder for free lift. Routing of hosing and cables optimizes visibility through mast. Built-in sensors detect chain slack and shut down primary lower function. Exclusive spring-loaded staging bumpers virtually eliminate platform impact as platform stages. Negative rail drop allows shimming of mast rollers without major disassembly. Pallet Clamp Standard equipment includes a foot-applied, hand-released pallet clamp designed for use with pallets having center stringers. Stronger Low Profile Power Unit Power unit is fabricated from heavy-gauge steel. Lower skirt is .75" steel that runs 9" high for component protection. Rugged steel doors suspended on heavy-duty pin hinges cover power unit componentry. Doors swing wide for open access. Doors can also be lifted off for unrestricted service access. Door bolts have exclusive convex design that mates with concave door holes for fast reinstallation of door bolts. Battery side covers are all steel. An optional battery retainer interlock switch is available. Top battery access is available by lifting cover. Cover has integral support post. C You can count on Crown to build lift trucks designed for safe operation, but that’s only part of the safety equation. Crown encourages safe operating practices through ongoing operator training, safety-focused supervision, maintenance and a safe working environment. Go to crown.com and view our safety section to learn more. Forks 2" thick x 4" wide forged steel. Fork spread (adjustable) 24" to 30". Standard length is 36". Optional lengths available. Safety Shield Safety glass to protect operator from chains and moving parts while in his normal operating position. Audible Travel Alarm Option Safety considerations and dangers associated with audible travel alarms include: • Multiple alarms can cause confusion. • Workers ignore the alarms after day-in and day-out exposure. • Operator may transfer the responsibility for “looking out” to the pedestrians. • Annoys operators and pedestrians. Other Options Available Contact your local Crown dealer. Dimensions and performance data given may vary due to manufacturing tolerances. Performance is based on an average size vehicle and is affected by weight, condition of truck, how it is equipped and the conditions of the operating area. Crown products and specifications are subject to change without notice. Crown Equipment Corporation New Bremen, Ohio 45869 USA Tel 419-629-2311 Fax 419-629-3796 crown.com Because Crown is continually improving its products, specifications are subject to change without notice. Crown, the Crown logo, the color beige, the Momentum symbol, Work Assist, Access 1 2 3 , InfoLink and InfoPoint are trademarks of Crown Equipment Corporation. Copyright 2005 Crown Equipment Corporation SF14832 10/07 Printed in U.S.A.
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