Delfield Refrigerators And Freezers Users Manual DMCOLDPRO
Refrigerators and Freezers to the manual 70004921-d922-9d64-256d-8cf36cf54138
2015-02-04
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Delfield ColdPro Reach Ins Service, Installation and Care Manual Please read this manual completely before attempting to install or operate this equipment! Notify carrier of damage! Inspect all components immediately. See page 2. Refrigerators and Freezers TION A M R O T INF N A T R O USE IMP E R O F E ONS! I T C READ B U R INST E S E H T AVE S E S A E PL Effective Date July 2005 ColdPro Service and Installation Manual CONTENTS RECEIVING & INSPECTING EQUIPMENT ................................. 2 SPECIFICATIONS........................................................................ 3 INSTALLATION .......................................................................... 4 OPERATION ................................................................................ 5 MAINTENANCE .......................................................................6-7 WIRING DIAGRAMS ...............................................................8-9 PARTS LISTING ................................................................. 10-13 STANDARD LABOR GUIDELINES ............................................14 WARRANTIES .................................................................... 15-16 ©2005 The Delfield Company. All rights reserved. Reproduction without written permission is prohibited. “Delfield” is a registered trademark of The Delfield Company. SERIAL NUMBER INFORMATION The serial number of all self-contained refrigerators and freezers is located inside the unit on the left hand side near the top on the wall. Always have the serial number of your unit available when calling for parts or service. Please record your model and serial number on the back cover of this manual for easy reference. This manual covers standard units only. If you have a custom unit, consult the customer service department at the number listed below. RECEIVING AND INSPECTING THE EQUIPMENT Even though most equipment is shipped crated, care should be taken during unloading so the equipment is not damaged while being moved into the building. 1. 2. 3. 2 Visually inspect the exterior of the package and skid or container. Any damage should be noted and reported to the delivering carrier immediately. If damaged, open and inspect the contents with the carrier. In the event that the exterior is not damaged, yet upon opening, there is concealed damage to the equipment notify the carrier. Notification should be made verbally as well as in written form. 4. 5. 6. 7. Request an inspection by the shipping company of the damaged equipment. This should be done within 10 days from receipt of the equipment. Be certain to check the compressor compartment housing and visually inspect the refrigeration package. Be sure lines are secure and base is still intact. Freight carriers can supply the necessary damage forms upon request. Retain all crating material until an inspection has been made or waived. For customer service, call (800) 733-8829, (800) 733-8821, Fax (989) 773-3210, www.delfield.com ColdPro Service and Installation Manual SPECIFICATIONS COLDPRO SOLID DOOR REFRIGERATORS MODEL # R1FR R1FL R1HR R1HL R2FH R2HH R3FH VOLTAGE 115/60/1 115/60/1 115/60/1 115/60/1 115/60/1 115/60/1 115/60/1 AMPS 5 5 5 5 9 9 11 STORAGE CAPACITY FT3 18.7 18.7 18.7 18.7 40.25 40.25 61.8 SHELF CAPACITY FT2 14.04 14.04 14.04 14.04 28.08 28.08 42.12 H.P. 1/4 1/4 1/4 1/4 1/2 1/2 1/2+ BTU 3200 3200 3200 3200 5800 5800 7625 CHARGE 21.2 oz. 21.2 oz. 21.2 oz. 21.2 oz. 30.0 oz. 30.0 oz. 37.0 oz. SHIP WEIGHT 332 LBS 332 LBS 332 LBS 332 LBS 498 LBS 498 LBS 649 LBS NEMA PLUG 5-15P 5-15P 5-15P 5-15P 5-15P 5-15P 5-15P REFRIG. TYPE 134A 134A 134A 134A 134A 134A 134A SHELF CAPACITY FT2 14.04 14.04 14.04 14.04 28.08 28.08 42.12 H.P. 1/2 1/2 1/2 1/2 3/4 3/4 1+ BTU 2325 2325 2325 2325 3650 3650 4500 CHARGE 19.4 oz. 19.4 oz. 19.4 oz. 19.4 oz. 20.5 oz. 20.5 oz. 28.2 oz. SHIP WEIGHT 334 LBS 334 LBS 334 LBS 334 LBS 558 LBS 558 LBS 766 LBS NEMA PLUG 5-15P 5-15P 5-15P 5-15P 5-15P 5-15P 5-20P REFRIG. TYPE 404A 404A 404A 404A 404A 404A 404A COLDPRO SOLID DOOR FREEZERS MODEL # F1FR F1FL F1HR F1HL F2FH F2HH F3FH 3 VOLTAGE 115/60/1 115/60/1 115/60/1 115/60/1 115/60/1 115/60/1 115/60/1 AMPS 9 9 9 9 10 10 16 STORAGE CAPACITY FT3 18.7 18.7 18.7 18.7 40.25 40.25 61.8 For customer service, call (800) 733-8829, (800) 733-8821, Fax (989) 773-3210, www.delfield.com ColdPro Service and Installation Manual INSTALLATION Location Units represented in this manual are intended for indoor use only. Be sure the location chosen has a floor strong enough to support the total weight of the cabinet and contents. A fully loaded unit can weigh as much as 4,000 pounds. Reinforce the floor as necessary to provide for maximum loading. For the most efficient refrigeration, be sure to provide good air circulation inside and out. Inside cabinet: Do not pack refrigerator so full that air cannot circulate. The refrigerated air is discharged at the top rear of the unit. It is important to allow for proper air flow from the top rear to the bottom of the unit. Obstructions to this air flow can cause evaporator coil freeze ups, loss of temperature or overflow of water from the evaporator drain pan. However, bags and other items can still be located to the far rear of the cabinet. Air is brought into the evaporator coil with fans mounted to the front of the coil. Prevent obstruction by locating large boxes and tall stacks of product to the bottom of the cabinet. Unit repairs will not be subject to standard unit warranties due to improper installation procedures. Electrical connection Refer to the amperage data on page 3, the serial tag, your local code or the National Electrical Code to be sure the unit is connected to the proper power source. A protected circuit of the correct voltage and amperage must be run for connection of the line cord, or permanent connection to the unit. The on/off switch must be turned to OFF and the unit disconnected from the power source whenever performing service, maintenance functions or cleaning the refrigerated area. Outside cabinet: Be sure that the unit has access to ample air. Avoid hot corners and locations near stoves and ovens. It is recommended that the unit be installed no closer than 2” from any wall. Leveling A level cabinet will not be subject to undue stress and perform better when the doors line up with the frames properly. Use a level to make sure the unit is level from front to back and side to side. When the unit is supplied with casters, no adjustments are available, but if unit comes with legs, they have adjustable bullet feet. Ensure the floor where the unit is to be located is level. Stabilizing Models are supplied on casters for your convenience, ease of cleaning underneath and for mobility. It is very important, however, that the cabinet be installed in a stable condition with the front wheels locked while in use. 4 For customer service, call (800) 733-8829, (800) 733-8821, Fax (989) 773-3210, www.delfield.com ColdPro Service and Installation Manual OPERATION Do not throw items into the storage area. Failure to follow these recommendations could result in damage to the interior of the cabinet. Temperature control instruction Refrigerators: A thermostat located on the evaporator coil in the interior of the unit, controls the temperature in the box. The unit should maintain 38˚F(3˚C), with the factory control setting at 5 or 6. Set toward “1” for warmer temperatures and toward “7” for colder temperatures. and turn power off to the evaporator fan motors. 1. Defrost Cycle, 20 minutes every 4 hours. 2. Anti-sweat heaters around each door opening operate continually. On/Off Switch: An ON/OFF switch is located on the front of the evaporator coil housing. When the unit is on, the switch will illuminate. Freezers: A thermostat located on the evaporator coil in the interior of the unit, controls the temperature in the box. The unit should maintain -3˚F(-18˚C), with the factory control setting at 6. Set toward “1” for warmer temperatures and toward “7” for colder temperatures. Refrigeration cycle Refrigerators: The evaporator fans will run continuously unless a door is open. The door switch will activate the lights when opened and turn power off to the evaporator fan motors. 1. The temperature control allows for the evaporator coil to clear after each off cycle and before the compressor runs again. 2. Anti-sweat heaters around each door opening operate continually. Freezers: The defrost timer supplies power to the temperature control (for power to the condensing unit) and evaporator fan motors. The door switch will activate the lights when opened 5 For customer service, call (800) 733-8829, (800) 733-8821, Fax (989) 773-3210, www.delfield.com ColdPro Service and Installation Manual MAINTENANCE The power switch must be turned to OFF and the unit disconnected from the power source whenever performing service, maintenance functions or cleaning the refrigerated area. Refrigerators and Freezers The interior and exterior can be cleaned using soap and warm water. If this isn’t sufficient, try ammonia and water or a nonabrasive liquid cleaner. When cleaning the exterior, always rub with the “grain” of the stainless steel to avoid marring the finish. Do not use an abrasive cleaner because it will scratch the stainless steel and can damage the breaker strips and gaskets. Cleaning the Condenser Coil The condenser coil requires regular cleaning, recommended is every 90 days. In some instances though you may find that there is a large amount of debris and dust or grease accumulated prior to the 90 day time frame. In these cases the condenser coil should be cleaned every 30 days. If the build up on the coil consists of only light dust and debris the condenser coil can be cleaned with a simple brush, heavier dust build up may require a vacuum or even compressed air to blow through the condenser coil. If heavy grease is present there are de-greasing agents available for refrigeration use and specifically for the condenser coils. The condenser coil may require a spray with the degreasing agent and then blown through with compressed air. Failure to maintain a clean condenser coil can initially cause high temperatures and excessive run times, continuous operation with dirty or clogged condenser coils can result in compressor failures. Neglecting the condenser coil cleaning procedures will void any warranties associated with the compressor or cost to replace the compressor. Never use a high pressure water wash for this cleaning procedure as water can damage the electrical components located near or at the condenser coil. Stainless Steel Care and Cleaning To prevent discoloration of rust on stainless steel several important steps need to be taken. First, we need to understand the properties of stainless steel. Stainless steel contains 7080% iron which will rust. It also contains 12-30% chromium which forms an invisible passive film over the steels surface which acts as a shield against corrosion. As long as the protective layer is intact, the metal is still stainless. If the film is broken or contaminated, outside elements can begin to breakdown the steel and begin to form rust of discoloration. Proper cleaning of stainless steel requires soft cloths or plastic scouring pads. NEVER USE STEEL PADS, WIRE BRUSHES OR SCRAPERS! Cleaning solutions need to be alkaline based or non-chloride cleaners. Any cleaner containing chlorides will damage the protective film of the stainless steel. Chlorides are also commonly found in hard water, salts, and household and industrial cleaners. If cleaners containing chlorides are used be sure to rinse repeatedly and dry thoroughly upon completion. Routine cleaning of stainless steel can be done with soap and water. Extreme stains or grease should be cleaned with a non-abrasive cleaner and plastic scrub pad. It is always good to rub with the grain of the steel. There are also stainless steel cleaners available which can restore and preserve the finish of the steels protective layer. Early signs of stainless steel breakdown can consist of small pits and cracks. If this has begun, clean thoroughly and start to apply stainless steel cleaners in attempt to restore the passivity of the steel. Never use an acid based cleaning solution! Many food products have an acidic content which can deteriorate the finish. Be sure to clean the stainless steel surfaces of ALL food products. Common items include, tomatoes, peppers and other vegetables. In order to maintain proper refrigeration performance, the condenser fins must be cleaned of dust, dirt and grease regularly. It is recommended that this be done at least every three months. If conditions are such that the condenser is totally blocked in three months, the frequency of cleaning should be increased. Clean the condenser with a vacuum cleaner or stiff brush. If extremely dirty, a commercially available condenser cleaner may be required. 6 For customer service, call (800) 733-8829, (800) 733-8821, Fax (989) 773-3210, www.delfield.com ColdPro Service and Installation Manual MAINTENANCE CONTINUED If your freezer seems to vibrate excessively when the compressor is running, loosen (but do not remove) the bolts on the compressor. MAINTENANCE Gasket Maintenance Gaskets require regular cleaning to prevent mold and mildew build up and also to keep the elasticity of the gasket. Gasket cleaning can be done with the use of warm soapy water. Avoid full strength cleaning products on gaskets as this can cause them to become brittle and prevent proper seals. Also, never use sharp tools or knives to scrape or clean the gasket which could possibly tear the gasket and rip the bellows. Gaskets can easily be replaced and do not require the use of tools or authorized service persons. The gaskets are “Dart” style and can be pulled out of the grove in the door and new gaskets can be “pressed” back into place. Doors/Hinges Over time and with heavy use doors the hinges may become loose. If it is noticed that the door is beginning to sag, it may become necessary to tighten the screws that mount the hinge brackets to the frame of the unit. If the doors are loose or sagging this can cause the hinge to pull out of the frame which may damage both the doors and the door hinges. In some cases this can require qualified service agents or maintenance personnel. Drain Maintenance Each unit has a drain located inside the unit which removes the condensation from the evaporator coil and evaporates it at an external condensate evaporator pan. Each drain can become loose or disconnected from moving or bumping the drain. If you notice excessive water accumulation on the inside of the unit be sure the drain tube is connected from the evaporator housing to the condensate evaporator drain pan. If water is collected underneath the unit you may want to check the condensate evaporator drain tube to be sure it is still located inside the drain pan. The leveling of the unit is important as the units are designed to drain properly when on a level surface, if your floor is not level this can also cause drain problems. Be sure all drain lines are free of obstructions, typically food product is found blocking drain lines causing water to back up and overflow the drain pans. 7 For customer service, call (800) 733-8829, (800) 733-8821, Fax (989) 773-3210, www.delfield.com ColdPro Service and Installation Manual WIRING DIAGRAMS: REFRIGERATORS Models: R1FR, R1FL, R1HR, R1HL, R2FH, R2HH, R3FH 115 VOLT 60 CYCLE 1 PHASE � � � ����������� ����������� ����������� ����������� ���� ����������������� ������������� 8 For customer service, call (800) 733-8829, (800) 733-8821, Fax (989) 773-3210, www.delfield.com ColdPro Service and Installation Manual WIRING DIAGRAMS: FREEZERS ����������� ����������� ���� � � � �������������� ����������������� ������� ����� ����� ����� ���� ������������������������� � ����������� ����������� ����������� ���� � � � � ����������� 9 For customer service, call (800) 733-8829, (800) 733-8821, Fax (989) 773-3210, www.delfield.com �������������� ����������������� ������������� ����� ���� ������������������������� ColdPro Service and Installation Manual REPLACEMENT PARTS PART NUMBER DESCRIPTION UNIT TYPE 1 DR REF 3547699 CAPILLARY TUBE 3547700 CAPILLARY TUBE 3547701 CAPILLARY TUBE 3547702 CAPILLARY TUBE 3547703 CAPILLARY TUBE 3547704 CAPILLARY TUBE 3237524 CASTER, 4” DIAMETER X 126-BXW-0030 CASTER/LEG BOTTOM CHANNEL X 126-BXW-0031 CASTER/LEG BOTTOM CHANNEL 126-BXW-0032 CASTER/LEG BOTTOM CHANNEL 3526970 COMPRESSOR 3526971 COMPRESSOR 3526972 COMPRESSOR 3526973 COMPRESSOR 3526974 COMPRESSOR 3526975 COMPRESSOR 000-BXR-0030 CONDENSATE PAN ASSEMBLY (WITH HOT GAS LOOP) 000-BXR-0031 CONDENSATE PAN ASSEMBLY (WITH HOT GAS LOOP) 000-BXR-0032 CONDENSATE PAN ASSEMBLY (WITH HOT GAS LOOP) 127-BXV-0080 CONDENSATE PAN SLIDE 3516345 CONDENSER COIL 3516346 CONDENSER COIL 3516347 CONDENSER COIL 3516348 CONDENSER COIL 3516349 CONDENSER COIL 3516350 CONDENSER COIL 2162708 CONDENSER FAN MOTOR (INCLUDES BLADE & GUARD) 2162709 CONDENSER FAN MOTOR (INCLUDES BLADE & GUARD) 2162710 CONDENSER FAN MOTOR (INCLUDES BLADE & GUARD) 2162711 CONDENSER FAN MOTOR (INCLUDES BLADE & GUARD) 000-BXX-0030 CONDENSING UNIT PLATE & SLIDE ASSY 000-BXX-0031 CONDENSING UNIT PLATE & SLIDE ASSY 000-BXX-0032 CONDENSING UNIT PLATE & SLIDE ASSY 127-BXV-0070 CONDENSING UNIT/CONDENSATE SLIDE STOP BRACKET 2194674 DEFROST HEATER 2194675 DEFROST HEATER 2194676 DEFROST HEATER 2194712 DEFROST RELAY 3516337 DEFROST TIMER 127-BXV-0030 DEFROST TIMER BRACKET 2194677 DOOR LIGHT SWITCH 3 DR REF 1 DR FRZ 2 DR FRZ 3 DR FRZ X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X The installation of generic replacement parts will VOID warranty. 10 2 DR REF For customer service, call (800) 733-8829, (800) 733-8821, Fax (989) 773-3210, www.delfield.com X X X X X X X X X X X X X ColdPro Service and Installation Manual REPLACEMENT PARTS PART NUMBER DESCRIPTION UNIT TYPE 1 DR REF 2 DR REF 3 DR REF 1 DR FRZ 2 DR FRZ 3 DR FRZ 3237521 DOOR LOCK X X X X X X 000-BBJ-0031 DOOR, HINGED LEFT, FULL SIZE X X X X X X 000-BBJ-0030 DOOR, HINGED RIGHT, FULL SIZE X X X X X X 000-BBJ-0033 DOOR, HINGED LEFT, HALF SIZE X X X X 000-BBJ-0032 DOOR, HINGED RIGHT, HALF SIZE X X X X 1702719 DRAIN X X 2194713 DRAIN HEATER, 5W FLEX X X 3516339 EVAPORATOR COIL 3516340 EVAPORATOR COIL 3516341 EVAPORATOR COIL 3516342 EVAPORATOR COIL 3516343 EVAPORATOR COIL 3516344 EVAPORATOR COIL 000-BXY-0030 EVAPORATOR COIL ASSY 000-BXY-0031 EVAPORATOR COIL ASSY 000-BXY-0032 EVAPORATOR COIL ASSY 000-BXY-0033 EVAPORATOR COIL ASSY 000-BXY-0034 EVAPORATOR COIL ASSY 000-BXY-0035 EVAPORATOR COIL ASSY 133-BXS-0030 EVAPORATOR COIL BOTTOM PANEL 133-BXS-0031 EVAPORATOR COIL BOTTOM PANEL 133-BXS-0032 EVAPORATOR COIL BOTTOM PANEL 133-BXS-0033 EVAPORATOR COIL BOTTOM PANEL 133-BXS-0034 EVAPORATOR COIL BOTTOM PANEL 133-BXS-0035 EVAPORATOR COIL BOTTOM PANEL 3516361 EVAPORATOR FAN GUARD X X X X X X 2162707 EVAPORATOR FAN MOTOR (INCLUDES BLADE) X X X X X X 133-BXU-0030 EVAPORATOR FAN MOUNTING PANEL X 133-BXU-0031 EVAPORATOR FAN MOUNTING PANEL 133-BXU-0033 EVAPORATOR FAN MOUNTING PANEL 133-BXU-0032 EVAPORATOR FAN MOUNTING PANEL 3516354 EVAPORATOR HOUSING 3516355 EVAPORATOR HOUSING 3516356 EVAPORATOR HOUSING 3516357 EVAPORATOR HOUSING 3516358 EVAPORATOR HOUSING 3516359 EVAPORATOR HOUSING 1701338 GASKET, FULL DOOR X X 1701339 GASKET, HALF DOOR X X 2194712 2194711 3237528 HINGE CARTRIDGE, SELF CLOSING X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X HIGH PRESSURE CUTOUT RELAY X X X HIGH PRESSURE CUTOUT SWITCH X X X X X X X The installation of generic replacement parts will VOID warranty. 11 X For customer service, call (800) 733-8829, (800) 733-8821, Fax (989) 773-3210, www.delfield.com X X X X ColdPro Service and Installation Manual REPLACEMENT PARTS PART NUMBER DESCRIPTION UNIT TYPE 1 DR REF 2 DR REF 3 DR REF 1 DR FRZ 2 DR FRZ 3 DR FRZ 3237529 HINGE PIN SLEEVE X X X X X X 3237519 HINGE, BOTTOM LEFT X X X X X X 3237526 HINGE, BOTTOM RIGHT X X X X X X 3237518 HINGE, TOP LEFT X X X X X X 3237525 HINGE, TOP RIGHT X X X X X X 3237520 HINGE, MIDDLE LEFT (HALF DOOR ONLY) X X X X 3237527 HINGE, MIDDLE RIGHT (HALF DOOR ONLY) X X X X 3237523 LEG, 6” X X X X X X 2194686 LIGHT BULB X X X X X X 2194682 LIGHT FIXTURE X X X X X X 3237522 LOCK KEY X X X X X X 3234861 LOCK STRIKE X X X X X X 2194683 ON/OFF SWITCH X X X X X 2194691 ON/OFF SWITCH 2194684 POWER CORD, 14GA X X X X X 2194685 POWER CORD, 16GA 129-BEJ-0030 REAR MACHINE COMPARTMENT COVER 129-BEJ-0031 REAR MACHINE COMPARTMENT COVER 129-BEJ-0032 REAR MACHINE COMPARTMENT COVER 3978195 SHELF 3978207 SHELF 3978198 SHELF, LEFT 3978209 SHELF, LEFT 3978206 SHELF, MIDDLE 3978208 SHELF, MIDDLE 3978199 SHELF, RIGHT 3978210 SHELF, RIGHT 3234859 SHELF PILASTER STRIP X X X 9321587 THUMB SCREWS FOR PILASTER STRIP X X 3234860 SHELF CLIP X X 3234868 SHROUD HINGE X 3234891 SHROUD HINGE X X 000-BBM-0033 BOTTOM SHROUD HINGED LEFT X 000-BBM-0030 BOTTOM SHROUD HINGED RIGHT X 000-BBM-0031 BOTTOM SHROUD 000-BBM-0032 BOTTOM SHROUD 000-BBK-0033 TOP SHROUD HINGED LEFT X X 000-BBK-0030 TOP SHROUD HINGED RIGHT X X 000-BBK-0031 TOP SHROUD 000-BBK-0032 TOP SHROUD 127-BXV-0050 TOP SHROUD CLOSURE BRACKET X X X X X X 127-BXV-0060 TOP SHROUD MOUNTING BRACKET X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X The installation of generic replacement parts will VOID warranty. 12 X For customer service, call (800) 733-8829, (800) 733-8821, Fax (989) 773-3210, www.delfield.com X ColdPro Service and Installation Manual REPLACEMENT PARTS PART NUMBER DESCRIPTION UNIT TYPE 1 DR REF 2 DR REF 3 DR REF X X X 1 DR FRZ 2 DR FRZ 3 DR FRZ X X X 123-BEI-0030 SUCTION LINE COVER 123-BEI-0031 SUCTION LINE COVER 3516338 THERMOMETER X X X X X X 9321593 THERMOMETER BULB CLIP X X X X X X 127-BXV-0040 THERMOMETER TRANSFORMER BRACKET X X X X X X 2194673 THERMOSTAT X X X 3516336 THERMOSTAT X X X MODEL START RELAY MANUFACTURER AND MODEL (OR EQUIVALENT) START CAPACITOR RATING (uF) START CAPACITOR VOLTAGE RATING (VAC) RUN CAPACITOR RATING (uF) 1 DR REF 2 DR REF 3 DR REF 1 DR FRZ 2 DR FRZ 3 DR FRZ ELECTRICA MTRP 5508 W343 ELECTRICA MTRP H0016 -08W343 KLIXON 9660-302719109 Z3L KLIXON 9660C-041191 21 V2L GENERAL ELECTRIC 3ARR383F3 GENERAL ELECTRIC 3ARR3B3S3 145-174 189-227 189-227 145-175 145-174 340-408 165 165 330 250 165 165 NONE USED NONE USED NONE USED NONE USED 25 ± 5% 20 ± 5% MISC. ITEMS DESCRIPTION SPEC. TOP SHROUD COVER HOLD DOWN SCREW M4, 16MM LONG (NICKEL GALVANIZED) TOP SHROUD HINGE SCREW & NUTS M4, 16MM LONG (STAINLESS STEEL), M4 NUT (STAINLESS STEEL) M4, 10MM LONG (ZINC GALVANIZED) CABINET HINGE MOUNTING SCREW M6, 20MM LONG (STAINLESS STEEL) LOWER SHROUD MOUNTING SCREW M4, 10MM LONG (ZINC GALVANIZED) REAR MACHINE COMPARTMENT MOUNTING SCREW M5, 20MM LONG (ZINC GALVANIZED) HINGE CARTRIDGE MOUNTING SCREW M5, 20MM LONG (STAINLESS STEEL) HINGE CARTRIDGE PIN SCREW M5, 10MM LONG (STAINLESS STEEL) EVAPORATOR HOUSING MOUNTING SCREW M4, 16MM LONG (STAINLESS STEEL) EVAPORATOR FAN GUARD MOUNTING SCREW M5, 10MM LONG (STAINLESS STEEL), M5 NUT (STAINLESS STEEL) EVAPORATOR FAN MOTOR MOUNTING SCREW M4, 16MM LONG (STAINLESS STEEL), M4 NUT (STAINLESS STEEL) REFRIGERATOR VINYL DRAIN TUBE 0.625 OD, 0.5O ID FREEZER VINYL DRAIN TUBE 0.375 OD, 0.25 ID The installation of generic replacement parts will VOID warranty. 13 For customer service, call (800) 733-8829, (800) 733-8821, Fax (989) 773-3210, www.delfield.com ColdPro Service and Installation Manual STANDARD LABOR GUIDELINES TO REPAIR OR REPLACE PARTS ON DELFIELD EQUIPMENT Advice and recommendations given by Delfield Service Technicians do not constitute or guarantee any special coverage. • A maximum of 1-hour is allowed to diagnose a defective component. • A maximum of 1-hour is allowed for retrieval of parts not in stock. • A maximum travel distance of 100 miles round trip and 2-hours will be reimbursed. • Overtime, installation/start-up, normal control adjustments, general maintenance, glass breakage, freight damage, and/or correcting and end-user installation error will not be reimbursed under warranty unless pre-approved with a Service Work Authorization from Delfield. You must submit the number with the service claim. LABOR OF 1-HOUR IS ALLOWED TO REPLACE: • Thermostat • Door Jamb Switch • Hi-limit/Thermal Protector Switch • Fan Delay/Defrost Termination Switch • Compressor Start Components and Overload Protector • Thermometer • • • • • Contactor/Relay Evaporator/Condenser Fan Motor and Blade Door Hinges, Locks, and Gaskets Condensate Element Defrost Timer LABOR OF 2 HOURS TO REPLACE: • Defrost Element • Pressure Switch • Locate/Repair Leak LABOR OF 3 HOURS TO REPLACE: • Capillary Tube • Condenser or Evaporator Coil LABOR OF 4 HOURS TO REPLACE • Compressor This includes recovery of refrigerant and leak check. $35.00 maximum reimbursement for refrigerant recovery (includes recovery machine, pump, torch, oil, flux, minor fittings, solder, brazing rod, nitrogen, or similar fees.) REFRIGERANTS • R134A A maximum of $5.00/lb. or 31¢/oz. will be reimbursed. • R404A A maximum of $12.00/lb. or 75¢/oz. will be reimbursed. 14 For customer service, call (800) 733-8829, (800) 733-8821, Fax (989) 773-3210, www.delfield.com ColdPro Service and Installation Manual STANDARD ONE YEAR WARRANTY (ONE YEAR PARTS AND LABOR.) The Delfield Company (“Delfield”) warrants to the Original Purchaser of the Delfield product (herein called the “Unit”) that such Unit, and all parts thereof, will be free from defects in material and workmanship under normal use and service for a period of one (1) year from the date of shipment of the Unit to the Original Purchaser or, if the Original Purchaser returns the warranty card completely filled out including the date of installation within thirty (30) days of receipt of the Unit, one (1) year from the date of installation. During this one year warranty period, Delfield will repair or replace any defective part or portion there of returned to Delfield by the Original Purchaser which Delfield determines was defective due to faulty material or workmanship. The Original purchaser will pay all labor, crating, freight and related costs incurred in the removal of the Unit of defective component and shipment to Delfield, except that during a period of either ninety (90) days from the date of shipment of the Unit to the Original Purchaser or, if the Original Purchaser returns the warranty card completely filled out including the date of installation within thirty (30) days of receipt of the Unit, ninety (90) days from the date of installation Delfield will pay all related labor costs. Delfield will pay the return costs if the Unit or part thereof was defective. The term “Original Purchaser” as used herein means that person, firm, association, or corporation for whom the Unit was originally installed. This warranty does not apply to any Unit or part thereof that has been subjected to misuse, neglect, alteration, or accident, such as accidental damage to the exterior finish, operated contrary to the recommendations specified by Delfield; or repaired or altered by anyone other than Delfield in any way so as to, in Delfield’s sole judgement, affect its quality or efficiency. This warranty does not apply to any Unit that has been moved from the location where it was originally installed. This warranty also does not cover the refrigerator drier or the light bulbs used in the Unit. The warranty is subject to the user’s normal maintenance and care responsibility as set forth in the Service and Installation Manual, such as cleaning the condenser coil, and is in lieu of all other obligations of Delfield. Delfield neither assumes, nor authorizes any other person to assume for Delfield, any other liability in connection with Delfield’s products. Removal or defacement of the original Serial Number or Model Number from any Unit shall be deemed to release Delfield from all obligations hereunder or any other obligations, express or implied. Parts furnished by suppliers to Delfield are guaranteed by Delfield only to the extent of the original manufacturer’s express warranty to Delfield. Failure of the Original Purchaser to receive such manufacturer’s express warranty to Delfield. Failure of the Original Purchaser to receive such manufacturers warranty shall in no way create any warranty, expressed or implied, or any other obligation or liability on Delfield’s part in respect thereof. IF THE CUSTOMER IS USING A PART THAT RESULTS IN A VOIDED WARRANTY AND A DELFIELD AUTHORIZED REPRESENTATIVE TRAVELS TO THE INSTALLATION ADDRESS TO PERFORM WARRANTY SERVICE, THE SERVICE REPRESENTATIVE WILL ADVISE CUSTOMER THE WARRANTY IS VOID. SUCH SERVICE CALLS WILL BE BILLED TO CUSTOMER AT THE AUTHORIZED SERVICE CENTER’S THEN APPLICABLE TIME AND MATERIALS RATES. CONSIDER: CUSTOMER MAY INITIATE A SERVICE AGREEMENT WITHOUT PARTS COVERAGE. If shipment of a replacement part is requested prior to the arrival in the Delfield factory of the part claimed to be defective, the Original Purchaser must accept delivery of the replacement part of a C.O.D. 15 basis, with credit being issued after the part has been received and inspected at Delfield’s plant and determined by Delfield to be within this warranty. Under no condition does this warranty give the Original Purchaser the right to replace the defective Unit with a complete Unit of the same manufacturer or of another make. Unless authorized by Delfield in writing, this warranty does not permit the replacement of any part, including the motor-compressor, to be made with the part of another make or manufacturer. No claims can be made under this warranty for spoilage of any products for any reason, including system failure. The installation contractor shall be responsible for building access, entrance and field conditions to insure sufficient clearance to allow any hood(s), vent(s), or Unit(s) if necessary, to be brought into the building. Delfield will not be responsible for structural changes or damages incurred during installation of the Unit or any exhaust system. Delfield shall not be liable in any manner for any default or delay in performance hereunder caused by or resulting from any contingency beyond Delfield’s control, including, but not limited to, war, governmental restrictions or restraints, strike, lockouts, injunctions, fire, flood, acts of nature, short or reduced supply of raw materials, or discontinuance of the parts by the original part manufacturer. Except as provided in any Additional Service Labor Contract, if applicable, the foregoing is exclusive and in lieu of all other warranties, whether written or oral, express or implied. This warranty supersedes and excludes any prior oral or written representations or warranties. Delfield expressly disclaims any implied warranties of merchantability, fitness for a particular purpose of compliance with any law, treaty, rule or regulation relating to the discharge of substances into the environment. The sole and exclusive remedies of any person relating to the Unit, and the full liability of Delfield for any breach of this warranty, will be as provided in this warranty. Other than this Delfield Standard One Year Limited Warranty, any applicable Delfield Additional Four Year Protection Plan or applicable Delfield Service Labor Contract, the Original Purchaser agrees and acknowledges that no other warranties are offered or provided in connection with or for the unit or any other part thereof. In no event will Delfield be liable for special, incidental or consequential damages, or for damages in the nature of penalties. IF DURING THE WARRANTY PERIOD, CUSTOMER USES A PART FOR THIS DELFIELD EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM DELFIELD OR ANY OF ITS AUTHORIZED SERVICE CENTERS AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, DELFIELD AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER. If the warranty becomes void, Customer may purchase from Delfield, if available, a Service Agreement or service at the then current time and materials rate. For more information on Delfield warranty’s log on and check out the service section of our web site at www.delfield.com. For customer service, call (800) 733-8829, (800) 733-8821, Fax (989) 773-3210, www.delfield.com ColdPro Service and Installation Manual ADDITIONAL FOUR YEAR PROTECTION PLAN (FOR MOTOR-COMPRESSORS ONLY) In addition to the Standard One Year Warranty on the MotorCompressor contained in the above listed Delfield product (the “Unit”), The Delfield Company (“Delfield”) also agrees to repair, or exchange with similar or interchangeable parts in design and capacity at Delfield’s option, the defective MotorCompressor contained in the Unit (the “Motor-Compressor), or any part thereof, for the Original Purchaser only, at any time during the four (4) years following the initial one (1) year period commencing on the date of installation for the Original Purchaser. Failure of the Original Purchaser to register the registration card containing the Original Purchasers name, address, date of installation, model number and serial number of the Unit containing the Motor-Compressor within 30 days from the date of installation shall void this warranty. This additional warranty is only available if the Motor-Compressor is inoperative due to defects in material or factory workmanship, as determined by Delfield in its sole judgement and discretion. The Original Purchaser shall be responsible for returning the defective Motor-Compressor to Delfield prepaid, F.O.B. at the address shown on the back cover of this manual. The term “Original Purchaser” as used herein means that person, firm, association, or corporation for whom the Unit was originally installed. The term “Motor-Compressor” as used herein does not include unit base, air or water cooled condenser, receiver, electrical accessories such as relay, capacitors, refrigerant controls, or condenser fan/motor assembly. This warranty does not cover labor charges incidental to the replacement of parts. This warranty further does not include any equipment to which said condensing unit is connected, such as cooling coils, temperature controls or refrigerant metering devices. This warranty shall be void if the Motor-Compressor, in Delfield’s sole judgement, has been subjected to misuse, neglect, alteration or accident, operated contrary to the recommendations specified by the Unit manufacturer, repaired or altered by anyone other than Delfield in any way so as, in Delfield’s sole judgment, to affect its quality or efficiency or if the serial number has been altered, defaced or removed. This Warranty does not apply to a Motor-Compressor in any Unit that has been moved from the location where it was originally installed. The addition of methyl chloride to the condensing unit or refrigeration system shall void this warranty. General Conditions Delfield shall not be liable in any manner for any default or delay in performance hereunder caused by or resulting form any contingency beyond Delfield’s control, including, but not limited to, war, governmental restrictions or restrains, strike, lockouts, injunctions, fire, flood, acts of nature, short or reduced supply of raw materials, or discontinuance of any part or the Motor-Compressor by the unit manufacturer. Replacement of a defective Motor-Compressor is limited to one (1) Motor-Compressor by us during the four (4) year period. Delfield shall replace the Motor-Compressor at no charge. This warranty does not give the Original Purchaser of the Motor-Compressor the right to purchase a complete replacement Motor-Compressor of the same make or of another make. It further does not permit the replacement to be made with a Motor-Compressor of another kind unless authorized by Delfield. In the event Delfield authorizes the Original Purchaser to purchase a replacement Motor-Copmressor locally, only the wholesale cost of the Motor-Compressor is refundable. Expressly excluded from this warranty are damages resulting from spoilage of goods. Except as provided in any applicable Standard One Year Limited Warranty or applicable Service Labor Contract, the foregoing is exclusive and in lieu of all other warranties, whether written or oral, express or implied. This Warranty supersedes and excludes any prior oral or written representations or warranties. Delfield expressly disclaims any implied warranties of merchantability, fitness for a particular purpose or compliance with any law, treaty, rule or regulation relating to the Motor-Compressor, and the full liability of Delfield for any breach of this warranty, will be as provided in this warranty. Other than any applicable Delfield Standard One year Limited Warranty, this Delfield Additional Four Year Protection Plan and any applicable Delfield Service Labor Contract, the Original Purchaser agrees and acknowledges that no other warranties are offered or provided in connection with or for the Motor-compressor or any part thereof. In no event will Delfield be liable for special, incidental or consequential damages, or for damages in the nature of penalties. 16 For customer service, call (800) 733-8829, (800) 733-8821, Fax (989) 773-3210, www.delfield.com ColdPro Service and Installation Manual NOTES: 17 For customer service, call (800) 733-8829, (800) 733-8821, Fax (989) 773-3210, www.delfield.com ColdPro Service and Installation Manual NOTES: 18 For customer service, call (800) 733-8829, (800) 733-8821, Fax (989) 773-3210, www.delfield.com ColdPro Service and Installation Manual NOTES: 19 For customer service, call (800) 733-8829, (800) 733-8821, Fax (989) 773-3210, www.delfield.com �� � � � �� �� �� � � Mt. Pleasant, MI � � � �� �� �� Covington, TN � � �� Thank you for choosing Delfield! ���������������������� Help is a phone call������������������������������������ away. Help our team of ��������������������������������� professional, courteous customer service ����������������������� ���������������� ����������������� ��������������������� reps by having your model number and serial number available at the����������������� time ���������������������� ����������������� ������������������� ������������ ������������ ������������ ������������ of your call (800) 733-8829 ������������ ������������ ������������ ������������ ����������������������� ���������������� ��������������������������������� ���������������� ���������������� ������������������������������ ������������������������������� �������������������������� ����������������� ������������������������������ ��������������������������� Model: ___________________S/N: _____________________________ �������������������������������� ��������������������������������� ���������������� ��������������� ����������������������� �������������������� ������������ ������������ ���������������� ��������������������������� ������������������� ������������ ������������ ���������������� ��������������� ������������ ������������������������� ������������ ���������������� ������������������������������ ����������������������� �������������������������� Installation Date: __________________ ���������������� ��������������������������� ������������ ���������������� �������������� �������������������������� ���������������������������� ��������������������������������� ���������������������� ��������������� ������������ ���������������� ��������������� ������������������� ������������ ���������������� ������������������������� �������������������������������������� ������������������� ���������� ������������������ ������������ ������������ ���������������� �������������������������������� ������������������ ������������ ���������������� ������������������������������ ������������������� ���������������� ������������ ������������ ���������������� ������������������������������ For a list of Delfield’s authorized parts depots, visit������������������������������� our website at ���������������������������� ���������� ������������������ �������������������� ���������������� www.delfi eld.com ��������������������� �������������������� ������������������� ���������������������� �������������������������������������� ����������������������������������� ������������ ������������ ���������������� ������������ ���������������� ������������ ���������������� �������������������������� ������������������������������� ������������������������������ �������������� ������������������������������������������������������������������������������������������������������������������������������� ���������������������������������������������������������������������������������������������������������������������������������������������������������������������� DMCOLDPRO 07/05
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