Dell Power Supply 10Kw Users Manual

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Dell UPS Site Preparation Guide, EMEA.
Applies Dell Rackmount UPS Models, 3750W, 4200W, 5600W & 10kW
Note: This document is for guidance only. Actual installation instructions and safety cautions are included within the UPS User’s
Guide. Quick link to User’s Guides: http://dellups.com/support_download.asp > User Manuals and Publications.

Site Preparation Checklist



Installation site meets minimum environmental requirements.
Ensured all required accessories have been ordered with the UPS.

Electrical Preparation





Required electrical supply is available.
Scheduled an electrician to install the Dell UPS.
Provided a copy of this preparation guide to the electrician.
Made electrician aware of Hardwiring the UPS electrician’s checklist in the User’s Guide.

Site Preparation:
Physical Requirements for the Dell UPS
UPS Model
3750W Rack
4200W Rack
5600W Rack
5600W Rack
10kW Rack

UPS Technology
Online
Online
Line Interactive
Online
Online

Dimensions (mm, W x D x H)
4U, 438 x 790 x 171.5
4U, 438 x 790 x 171.5
4U, 438 x 790 x 171.5
4U, 438 x 790 x 171.5
5U, 438 x 823 x 214

Weight (installed, no battery)
65kg, 23kg
65kg, 23kg
72kg, 24kg
64kg, 24kg
110kg, 46kg

EBM* for 3750W/4200W
UPS

n/a

3U, 438 x 735 x 127

61kg, n/a

EBM* for all 5600W UPS

n/a

4U, 438 x 735 x 171.5

66kg, n/a

EBM* for 10kW

n/a

3U, 438 x 737 x 127

80kg, n/a

* EBM is an optional ‘external battery module’.

Environmental Requirements for the Dell UPS
Environmental Condition

Suitable Range

Temperature (Operation)
Temperature (Storage, 24hr)
Temperature (Long-term Storage)
Relative Humidity
Elevation (Operation)

0 - 40C (32 - 104F)
-15 - 60C (5 - 140F)
- 15 - 45C (5 - 113F)
0 - 95% (non-condensing)
0 - 3048m (0 - 10,000ft)

Elevation (Storage)

0 - 15,340m (0 - 50,000ft)

Heat Output for the Dell UPS
UPS Model
3750W Rack

UPS Technology
Online

Heat Loss, Watts / BTU (normal mode)
188 / 640

Dell UPS Site Preparation Guide, EMEA (230V)

Heat Loss, Watts / BTU (battery mode)
375 / 1281

Revision 2, December 2012

4200W Rack
5600W Rack
5600W Rack
10kW Rack

Online
Line Interactive
Online
Online

210 / 717
280 / 956
390 / 989
412 / 1420

420 / 1434
560 / 1921
420 / 1433
754 / 2600

Optional accessories for Dell UPS
Optional Accessory

Importance

Purpose & Use

External Battery Module (EBM)
Network Management Card
(NMC)
Environmental Monitoring Probe
(EMP)

Optional
Recommended

32 Amp, 3m (non-locking)
1
Electrical Input Cord

Highly Recommended

Increases the battery runtime (autonomy) by approximately 3 times
Improves communication with >1 server and is mandatory for
virtualization
Measures rack temperature and humidity (plus 2 x relay contacts).
Requires network management card. Data rolls up into UPS Management
software.
UPS input cable pack providing a 3m cord with IEC309 32A (IEC60309
332P6S, non-locking, IP44 type) Commando plug. Also includes plastic
stuffing gland (strain relief).

Recommended

Rack Preparation:
Rack Requirements for the Dell UPS
Dell Rack UPS are suitable for installation into 19” 4-post racks. Reserve space for UPS and EBM at bottom of rack.
Rack types supported are: EIA/ECA-310-E (includes Dell and other common rack suppliers); and, support 4-post
square or round (non-threaded) type holes. If round hole, use rack with 7.0mm diameter (unthreaded). The Dell rack
UPS and rack EBM include ReadyRails with a minimum retraction of 517 mm (20.35") and maximum extension of 783
mm (30.8").

Electrical Preparation:
Electrical Requirements for the Dell UPS
UPS Model

UPS Technology

Input Voltage (VAC)

3750W Rack
4200W Rack
5600W Rack
5600W Rack
10kW Rack

Online
Online
Line Interactive
Online
Online

208, 220, 230, 240
208, 220, 230, 240
208, 220, 230, 240
208, 220, 230, 240

Power Draw
(standby)
186W
210W
224W
143W
60W

Overcurrent
Protection
25 Amp 1-phase
30 Amp 1-phase
32 Amp 1-phase
32 Amp 1-phase
63 Amp 1-phase

Minimum Wire Size
(Live Neutral/Ground)
2
5.26 / 5.26 mm
2
5.26 / 5.26 mm
2
8.36 / 5.26 mm
2
8.36 / 5.26 mm
2
21.14 / 8.36 mm

208, 220, 230, 240
Note: Overcurrent protection should be ‘slow-break’, suitable for devices with a high inrush current. Normally this should be a fuse or
circuit breaker with a Type-C or Type-3 rating.

Electrical Requirements for the REPO Switch (Remote Emergency Power Off)
REPO is used to shut down the UPS from a distance. For example, this feature can be used for shutting down the
load and the UPS by thermal relay, in the event of room over-temperature. When REPO is activated, the UPS shuts
down the output and all its power converters immediately. The UPS logic power remains on to issue an alarm.

1

Supported UPS are 3750W, 4200W (Online) and 5600W (Line Interactive) models. 5600W Online and 10kW Online UPSs do not
have an input cord option.

Dell UPS Site Preparation Guide, EMEA (230V)

Revision 2, December 2012

The REPO feature shuts down the protected equipment immediately and does not follow the orderly shutdown
procedure initiated by any power management software. Any devices that are operating on battery power are also
shut down immediately. When the REPO switch is reset, the equipment will not return to utility or battery power
until the UPS is manually restarted.
There are two REPO ports on each UPS in order to support cascaded REPO functionality. This allows a single cable to
be cascaded between multiple Dell UPS, eliminating the need for a dedicated REPO cable for each UPS & simplifying
installation. The REPO contacts are normally open.
Wire Function

Terminal Wire Size Rating

Remote Emergency Power Off (REPO)

4-0.32mm (12-22 AWG)

2

Suggested Wire Size
2

0.82mm (18 AWG)

WARNING: The REPO circuit is an IEC 60950 safety extra low voltage (SELV) circuit. This circuit must be separated from any
hazardous voltage circuits by reinforced insulation. CAUTION: The REPO must not be connected to any utility connected circuits.
Reinforced insulation to the utility is required. The REPO switch must have a minimum rating of 24Vdc and 20 mA and be a
dedicated latching-type switch not tied into any other circuit. The REPO signal must remain active for at least 250ms for proper
operation. NOTE: For Europe, the emergency switch requirements are detailed in Harmonized document HD-384-48 S1,
“Electrical Installation of the Buildings, Part 4: Protection for Safety, Chapter 46: Isolation and Switching.” NOTE: The pins must
be open to keep the UPS running. If the UPS shuts down because the REPO connector pins are shorted, restart the UPS by reopening the REPO connector pins and turning on the UPS manually. Maximum resistance in the shorted loop is 10 ohm. NOTE:
Always test the REPO function before applying your critical load to avoid accidental load loss.

Electrical Wiring, Basic Installation Schematics
Basic Installation Schematic of Dell UPS using optional 32 Amp, non-locking, power input cord.
Suitable for all models except 5600W Online and 10kW

Dell UPS Site Preparation Guide, EMEA (230V)

Revision 2, December 2012

Basic Installation Schematic of Dell UPS, hardwired to overcurrent protection device
Suitable for all models (including 5600W Online and 10kW)

Electrical input location of Dell UPS
If hardwiring input to UPS, input terminal block locations vary by model. Input connection exits bottom for 3750W,
4200W, 5600W (both models). Input connection exits top for 10kW. Diagrams show back (rear) of each UPS model.
Microsoft® Visio stencils for Dell UPS are available at http://dellups.com/support_download.asp > Support FAQ.

Dell UPS Site Preparation Guide, EMEA (230V)

Revision 2, December 2012

Electrical input top entry

3,750W
REPO IN

REPO OUT

REPO OUT

OFF

EXTENDED BATTERY
288 V
40 A

REPO IN

20A
250Vac
CIRCUIT
BREAKER

LS2

Use Copper Conductor Only.

15A 250Vac
CIRCUIT BREAKER

AC INPUT 230V

OFF

LS1

LS2

OUTPUT 250V~20A

CIRCUIT BREAKER 250V~20A

OUTPUT 250V~20A

Not For
Current
Interrupting.

OFF

CIRCUIT BREAKER 250V~20A

OFF

CIRCUIT BREAKER 250V~20A

OFF

OFF

CIRCUIT BREAKER 250V~20A

OUTPUT 250V~20A

L2-US L1-US
N-EU N-EU

OUTPUT 250V~20A

LS1
BATT.EXT
192V
30A

Refer to the instruction manual
for the tightening torque.

USE COPPER CONDUCTOR ONLY.
INPUT 208-240V~
REFER TO THE INSTRUCTION MANUAL
FOR TIGHTENING TORQUE

Electrical input bottom entry

10kW WW Blades

4,200W
REPO IN

REPO OUT

20A
250Vac
CIRCUIT
BREAKER
OFF

Electrical input top entry

OFF

LS1

Use Copper Conductor Only.

EXTENDED BATTERY
288 V
40 A

REPO IN

15A 250Vac
CIRCUIT BREAKER

AC INPUT 230V

REPO OUT

OFF

Not For
Current
Interru
-pting.

LS2

BATT.EXT
192V
30A

Refer to the instruction manual
for the tightening torque.

Electrical input bottom entry

OUTPUT 250V~32A

LS1

OUTPUT 250V~20A

CIRCUIT BREAKER 250V~32A

OFF

OFF

CIRCUIT BREAKER 250V~20A

L2-US L1-US
N-EU N-EU

OFF

CIRCUIT BREAKER 250V~32A

OUTPUT 250V~32A

LS2
USE COPPER CONDUCTOR ONLY.
INPUT 208-240V~
REFER TO THE INSTRUCTION MANUAL
FOR TIGHTENING TORQUE

5,600W Line Interactive

10kW IEC INTL

20A
250VAC
CIRCUIT
BREAKER

OFF

OFF

REPO IN

5,600W Online

REPO OUT

LS1
Use Copper Conductor Only.

15A 250VAC
CIRCUIT BREAKER

AC INPUT 230V

USE COPPER CONDUCTOR ONLY.
INPUT 220-240V~
OFF

Not For
Current
Interru
-pting.

OUTPUT 220-240V~ 20A

CIRCUIT
BREAKER
250VAC
20A

BATT.EXT
216V
30A

LS2
Refer to the instruction manual
for the tightening torque.

BATT.EXT
216V
30A

OUTPUT 220-240V~ 15A

Refer to the instruction manual
for the tightening torque.

Electrical input bottom entry

REPO OUT

CIRCUIT
BREAKER
250VAC
15A

REPO IN

LS1

LS2

Electrical input bottom entry

Overcurrent Protection Devices:
All Dell UPS Rack Mount Models (except 5600W Online and 10kW):
In all cases the installation should include a dedicated electrical branch circuit with a 2-pole overcurrent protection
device. The breaker should be wall-mounted and accessible to the operator.

5600W Online and 10kW UPS:
The 5600W online and 10kW UPS does not have an automatic protection device against current backfeed. Dell
recommends installing an external isolating device (see illustration below). After the device is installed, you must add
a warning label with the following wording or the equivalent on the external AC contactor:
“RISK OF VOLTAGE BACKFEED. Isolate the UPS before operating on this circuit, then check for hazardous voltage between all
terminals.”

Dell UPS Site Preparation Guide, EMEA (230V)

Revision 2, December 2012

The following table lists approved AC contactors that can be used as backfeed protection devices for 5600W Online.
Manufacturer

Type

Rating

Moeller GMBH
Tianshui Electrical Aparatus Co. Ltd (E203071)
LS Industrial Systems Co., Ltd. (E108780)

DILM(C)32-10
GSC1(CJX4-d)-4011
GMC(D)-32

600 V, 40A
220-240 Vac, 42 FLA
600 Vac, 45A

The following table lists approved AC contactors that can be used as backfeed protection devices for 10kW.
Manufacturer

Type

Rating

ABB France (E12527)

A75-30

Tianshui Electrical Aparatus Co. Ltd (E203071)
Tianshui Electrical Aparatus Co. Ltd (E203071)

GSC1(CJX4-d)-6511
GSC1(CJX4-d)-8011

220-240V, 105A
25 HP at 208V, 30HP at 240V
220-240 Vac, 68A 25HP
220-240 Vac, 80A 30HP

Optional 32 Amp, non-locking, 1phase, 3m, UPS Input Cord Kit
If you ordered the optional 32 Amp, non-locking, input cord kit refer to the below drawings for advice on fitting the
cable:

Step 1: Remove the cover-plate from the rear of the UPS
to access rear-plate terminals and cable access port

Dell UPS Site Preparation Guide, EMEA (230V)

Step 2: Remove the back (side nearest cable bare ends)
of the plastic stuffing gland from the input cord kit

Revision 2, December 2012

Step 3: Thread the input cord through the UPS backplate and secure with the plastic stuffing gland. Ensure
you leave enough free cord to connect to the UPS
terminals.

Wire Colour
Green/Yellow Stripe
Blue
Brown

Terminal Position
G
N
L

Step 4: Secure the bare cable ends to the UPS terminals
& replace the cover-plate.

UPS Wire Function
Input Ground
Neutral In
Line (Live) In

Terminal Wire Size Rating
2

5.26-16mm
(10-6AWG)

Tightening Torque
2.26Nm
(20 lb in)

Receiving the Dell UPS
Inspecting the Equipment
If any equipment has been damaged during shipment, keep the shipping cartons and packing materials for the
carrier or place of purchase and file a claim for shipping damage. If you discover damage after acceptance, file a
claim for concealed damage.
To file a claim for shipping damage or concealed damage: 1) File with the carrier within 15 days of receipt of the
equipment; 2) Send a copy of the damage claim within 15 days to your service representative.
NOTE: Check the battery recharge date on the shipping carton label. If the date has passed and the batteries were
never recharged, do not use the UPS. Contact your service representative.
Unpacking the Dell UPS
Remove all parts before beginning the installation. For a complete list of “what’s in the box” either refer to the user
guide or visit www.dellups.com -> Configure UPS –> List All UPS -> Your model.
Note that for some Dell UPS models the rack-mount rails may be packed below the UPS in the box.
CAUTION: Refer to the user guide for complete instructions including important Health & Safety advice.
CAUTION: This equipment is heavy; refer to the user guide for advice on unpacking and safe installation.

Dell UPS Site Preparation Guide, EMEA (230V)

Revision 2, December 2012

Actual carton may vary by model
Actual contents may vary by model
Installing the Dell UPS into the rack:
Install the ReadyRails followed by the UPS chassis. Finally install the battery modules into the UPS chassis & connect
the DC leads. Finish by installing the UPS front panel.
Install the optional external battery module (EBM), Network Management Card (NMC), Environmental Monitoring
Probe (EMP) and PDU(s)2, if ordered.
Note: The Dell UPS equipment is heavy. Refer to the user guide for complete guidance on safety. Some key points
are:




You should typically place the UPS at the bottom of the rack for a lower centre of gravity
Extend the rack stabilization feed during installation to prevent the rack tipping
Ensure you follow health & safety recommendations for working with heavy & electrical equipment

2

Dell 16 Amp and 32 Amp PDUs can be plugged into Dell UPS. Dell 10kW UPS model with 2 x 32A outlets is tested with Dell 32
Amp PDU types for fit.

Dell UPS Site Preparation Guide, EMEA (230V)

Revision 2, December 2012



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