Dell Power Supply 10Kw Users Manual

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2015-02-09

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Dell UPS Site Preparation Guide, EMEA (230V) Revision 2, December 2012
Dell UPS Site Preparation Guide, EMEA.
Applies Dell Rackmount UPS Models, 3750W, 4200W, 5600W & 10kW
Note: This document is for guidance only. Actual installation instructions and safety cautions are included within the UPS User’s
Guide. Quick link to User’s Guides: http://dellups.com/support_download.asp > User Manuals and Publications.
Site Preparation Checklist
Installation site meets minimum environmental requirements.
Ensured all required accessories have been ordered with the UPS.
Electrical Preparation
Required electrical supply is available.
Scheduled an electrician to install the Dell UPS.
Provided a copy of this preparation guide to the electrician.
Made electrician aware of Hardwiring the UPS electrician’s checklist in the User’s Guide.
Site Preparation:
Physical Requirements for the Dell UPS
UPS Model
UPS Technology
Dimensions (mm, W x D x H)
Weight (installed, no battery)
3750W Rack
Online
4U, 438 x 790 x 171.5
65kg, 23kg
4200W Rack
Online
4U, 438 x 790 x 171.5
65kg, 23kg
5600W Rack
Line Interactive
4U, 438 x 790 x 171.5
72kg, 24kg
5600W Rack
Online
4U, 438 x 790 x 171.5
64kg, 24kg
10kW Rack
Online
5U, 438 x 823 x 214
110kg, 46kg
EBM* for 3750W/4200W
UPS
n/a
3U, 438 x 735 x 127
61kg, n/a
EBM* for all 5600W UPS
n/a
4U, 438 x 735 x 171.5
66kg, n/a
EBM* for 10kW
n/a
3U, 438 x 737 x 127
80kg, n/a
* EBM is an optional ‘external battery module’.
Environmental Requirements for the Dell UPS
Environmental Condition
Suitable Range
Temperature (Operation)
0 - 40C (32 - 104F)
Temperature (Storage, 24hr)
-15 - 60C (5 - 140F)
Temperature (Long-term Storage)
- 15 - 45C (5 - 113F)
Relative Humidity
0 - 95% (non-condensing)
Elevation (Operation)
0 - 3048m (0 - 10,000ft)
Elevation (Storage)
0 - 15,340m (0 - 50,000ft)
Heat Output for the Dell UPS
UPS Model
UPS Technology
Heat Loss, Watts / BTU (battery mode)
3750W Rack
Online
375 / 1281
Dell UPS Site Preparation Guide, EMEA (230V) Revision 2, December 2012
4200W Rack
Online
420 / 1434
5600W Rack
Line Interactive
560 / 1921
5600W Rack
Online
420 / 1433
10kW Rack
Online
754 / 2600
Optional accessories for Dell UPS
Optional Accessory
Importance
Purpose & Use
External Battery Module (EBM)
Optional
Increases the battery runtime (autonomy) by approximately 3 times
Network Management Card
(NMC)
Recommended
Improves communication with >1 server and is mandatory for
virtualization
Environmental Monitoring Probe
(EMP)
Recommended
Measures rack temperature and humidity (plus 2 x relay contacts).
Requires network management card. Data rolls up into UPS Management
software.
32 Amp, 3m (non-locking)
Electrical Input Cord1
Highly Recommended
UPS input cable pack providing a 3m cord with IEC309 32A (IEC60309
332P6S, non-locking, IP44 type) Commando plug. Also includes plastic
stuffing gland (strain relief).
Rack Preparation:
Rack Requirements for the Dell UPS
Dell Rack UPS are suitable for installation into 19” 4-post racks. Reserve space for UPS and EBM at bottom of rack.
Rack types supported are: EIA/ECA-310-E (includes Dell and other common rack suppliers); and, support 4-post
square or round (non-threaded) type holes. If round hole, use rack with 7.0mm diameter (unthreaded). The Dell rack
UPS and rack EBM include ReadyRails with a minimum retraction of 517 mm (20.35") and maximum extension of 783
mm (30.8").
Electrical Preparation:
Electrical Requirements for the Dell UPS
UPS Model
UPS Technology
Input Voltage (VAC)
Power Draw
(standby)
Overcurrent
Protection
Minimum Wire Size
(Live Neutral/Ground)
3750W Rack
Online
208, 220, 230, 240
186W
25 Amp 1-phase
5.26 / 5.26 mm2
4200W Rack
Online
208, 220, 230, 240
210W
30 Amp 1-phase
5.26 / 5.26 mm2
5600W Rack
Line Interactive
208, 220, 230, 240
224W
32 Amp 1-phase
8.36 / 5.26 mm2
5600W Rack
Online
208, 220, 230, 240
143W
32 Amp 1-phase
8.36 / 5.26 mm2
10kW Rack
Online
208, 220, 230, 240
60W
63 Amp 1-phase
21.14 / 8.36 mm2
Note: Overcurrent protection should be ‘slow-break’, suitable for devices with a high inrush current. Normally this should be a fuse or
circuit breaker with a Type-C or Type-3 rating.
Electrical Requirements for the REPO Switch (Remote Emergency Power Off)
REPO is used to shut down the UPS from a distance. For example, this feature can be used for shutting down the
load and the UPS by thermal relay, in the event of room over-temperature. When REPO is activated, the UPS shuts
down the output and all its power converters immediately. The UPS logic power remains on to issue an alarm.
1
Supported UPS are 3750W, 4200W (Online) and 5600W (Line Interactive) models. 5600W Online and 10kW Online UPSs do not
have an input cord option.
Dell UPS Site Preparation Guide, EMEA (230V) Revision 2, December 2012
The REPO feature shuts down the protected equipment immediately and does not follow the orderly shutdown
procedure initiated by any power management software. Any devices that are operating on battery power are also
shut down immediately. When the REPO switch is reset, the equipment will not return to utility or battery power
until the UPS is manually restarted.
There are two REPO ports on each UPS in order to support cascaded REPO functionality. This allows a single cable to
be cascaded between multiple Dell UPS, eliminating the need for a dedicated REPO cable for each UPS & simplifying
installation. The REPO contacts are normally open.
Wire Function
Terminal Wire Size Rating
Suggested Wire Size
Remote Emergency Power Off (REPO)
4-0.32mm2 (12-22 AWG)
0.82mm2 (18 AWG)
WARNING: The REPO circuit is an IEC 60950 safety extra low voltage (SELV) circuit. This circuit must be separated from any
hazardous voltage circuits by reinforced insulation. CAUTION: The REPO must not be connected to any utility connected circuits.
Reinforced insulation to the utility is required. The REPO switch must have a minimum rating of 24Vdc and 20 mA and be a
dedicated latching-type switch not tied into any other circuit. The REPO signal must remain active for at least 250ms for proper
operation. NOTE: For Europe, the emergency switch requirements are detailed in Harmonized document HD-384-48 S1,
“Electrical Installation of the Buildings, Part 4: Protection for Safety, Chapter 46: Isolation and Switching.” NOTE: The pins must
be open to keep the UPS running. If the UPS shuts down because the REPO connector pins are shorted, restart the UPS by re-
opening the REPO connector pins and turning on the UPS manually. Maximum resistance in the shorted loop is 10 ohm. NOTE:
Always test the REPO function before applying your critical load to avoid accidental load loss.
Electrical Wiring, Basic Installation Schematics
Basic Installation Schematic of Dell UPS using optional 32 Amp, non-locking, power input cord.
Suitable for all models except 5600W Online and 10kW
Dell UPS Site Preparation Guide, EMEA (230V) Revision 2, December 2012
Basic Installation Schematic of Dell UPS, hardwired to overcurrent protection device
Suitable for all models (including 5600W Online and 10kW)
Electrical input location of Dell UPS
If hardwiring input to UPS, input terminal block locations vary by model. Input connection exits bottom for 3750W,
4200W, 5600W (both models). Input connection exits top for 10kW. Diagrams show back (rear) of each UPS model.
Microsoft® Visio stencils for Dell UPS are available at http://dellups.com/support_download.asp > Support FAQ.
Dell UPS Site Preparation Guide, EMEA (230V) Revision 2, December 2012
Overcurrent Protection Devices:
All Dell UPS Rack Mount Models (except 5600W Online and 10kW):
In all cases the installation should include a dedicated electrical branch circuit with a 2-pole overcurrent protection
device. The breaker should be wall-mounted and accessible to the operator.
5600W Online and 10kW UPS:
The 5600W online and 10kW UPS does not have an automatic protection device against current backfeed. Dell
recommends installing an external isolating device (see illustration below). After the device is installed, you must add
a warning label with the following wording or the equivalent on the external AC contactor:
“RISK OF VOLTAGE BACKFEED. Isolate the UPS before operating on this circuit, then check for hazardous voltage between all
terminals.”
OFF
OFF
BATT.EXT
192V 30A
Not For
Current
Interrupting.
20A
250Vac
CIRCUIT
BREAKER
15A 250Vac
CIRCUIT BREAKER
LS1
LS2
Use Copper Conductor Only.
Refer to the instruction manual
for the tightening torque.
REPO OUTREPO IN
AC INPUT 230V
REPO OUT
REPO IN
EXTENDED BATTERY
V A288 40
OFF
OFF
OFF
OFF
CIRCUIT BREAKER 250V~20A
OUTPUT 250V~20A
CIRCUIT BREAKER 250V~20A
OUTPUT 250V~20A
LS2
CIRCUIT BREAKER 250V~20A
OUTPUT 250V~20A
CIRCUIT BREAKER 250V~20A
OUTPUT 250V~20A
LS1
INPUT 208-240V~
USE COPPER CONDUCTOR ONLY.
REFER TO THE INSTRUCTION MANUAL
FOR TIGHTENING TORQUE
L2-US
N-EU
L1-US
N-EU
REPO OUT
REPO IN
EXTENDED BATTERY
V A288 40
OFF
OFF
OFF
CIRCUIT BREAKER 250V~32A
OUTPUT 250V~32A
CIRCUIT BREAKER 250V~20A
OUTPUT 250V~20A
CIRCUIT BREAKER 250V~32A
OUTPUT 250V~32A
LS2
LS1
INPUT 208-240V~
USE COPPER CONDUCTOR ONLY.
REFER TO THE INSTRUCTION MANUAL
FOR TIGHTENING TORQUE
L2-US
N-EU
L1-US
N-EU
REPO OUTREPO IN
BATT.EXT
192V 30A
Not For
Current
Interru
-pting.
LS2
LS1
Use Copper Conductor Only.
Refer to the instruction manual
for the tightening torque.
OFF
20A
250Vac
CIRCUIT
BREAKER
OFF
15A 250Vac
CIRCUIT BREAKER
OFF
AC INPUT 230V
REPO OUTREPO IN
Not For
Current
Interru
-pting.
LS2
Use Copper Conductor Only.
AC INPUT 230V
Refer to the instruction manual
for the tightening torque.
OFF
15A 250VAC
CIRCUIT BREAKER
OFF
20A
250VAC
CIRCUIT
BREAKER
OFF
LS1
BATT.EXT
216V 30A
LS2
CIRCUIT
BREAKER
250VAC
15A
CIRCUIT
BREAKER
250VAC
20A
BATT.EXT
216V 30A
USE COPPER CONDUCTOR ONLY.
Refer to the instruction manual
for the tightening torque.
INPUT 220-240V~
REPO OUT REPO IN OUTP UT 220-240V~ 20A
OUTPUT 220-240V~ 15A
LS1
10kW WW Blades
Electrical input top entry
10kW IEC INTL
Electrical input top entry
5,600W Online
Electrical input bottom entry
5,600W Line Interactive
Electrical input bottom entry
4,200W
Electrical input bottom entry
3,750W
Electrical input bottom entry
Dell UPS Site Preparation Guide, EMEA (230V) Revision 2, December 2012
The following table lists approved AC contactors that can be used as backfeed protection devices for 5600W Online.
Manufacturer
Type
Rating
Moeller GMBH
DILM(C)32-10
600 V, 40A
Tianshui Electrical Aparatus Co. Ltd (E203071)
GSC1(CJX4-d)-4011
220-240 Vac, 42 FLA
LS Industrial Systems Co., Ltd. (E108780)
GMC(D)-32
600 Vac, 45A
The following table lists approved AC contactors that can be used as backfeed protection devices for 10kW.
Manufacturer
Type
Rating
ABB France (E12527)
A75-30
220-240V, 105A
25 HP at 208V, 30HP at 240V
Tianshui Electrical Aparatus Co. Ltd (E203071)
GSC1(CJX4-d)-6511
220-240 Vac, 68A 25HP
Tianshui Electrical Aparatus Co. Ltd (E203071)
GSC1(CJX4-d)-8011
220-240 Vac, 80A 30HP
Optional 32 Amp, non-locking, 1phase, 3m, UPS Input Cord Kit
If you ordered the optional 32 Amp, non-locking, input cord kit refer to the below drawings for advice on fitting the
cable:
Step 1: Remove the cover-plate from the rear of the UPS
to access rear-plate terminals and cable access port
Step 2: Remove the back (side nearest cable bare ends)
of the plastic stuffing gland from the input cord kit
Dell UPS Site Preparation Guide, EMEA (230V) Revision 2, December 2012
Step 3: Thread the input cord through the UPS back-
plate and secure with the plastic stuffing gland. Ensure
you leave enough free cord to connect to the UPS
terminals.
Step 4: Secure the bare cable ends to the UPS terminals
& replace the cover-plate.
Wire Colour
Terminal Position
UPS Wire Function
Terminal Wire Size Rating
Tightening Torque
Green/Yellow Stripe
G
Input Ground
5.26-16mm2
(10-6AWG)
2.26Nm
(20 lb in)
Blue
N
Neutral In
Brown
L
Line (Live) In
Receiving the Dell UPS
Inspecting the Equipment
If any equipment has been damaged during shipment, keep the shipping cartons and packing materials for the
carrier or place of purchase and file a claim for shipping damage. If you discover damage after acceptance, file a
claim for concealed damage.
To file a claim for shipping damage or concealed damage: 1) File with the carrier within 15 days of receipt of the
equipment; 2) Send a copy of the damage claim within 15 days to your service representative.
NOTE: Check the battery recharge date on the shipping carton label. If the date has passed and the batteries were
never recharged, do not use the UPS. Contact your service representative.
Unpacking the Dell UPS
Remove all parts before beginning the installation. For a complete list of “what’s in the box” either refer to the user
guide or visit www.dellups.com -> Configure UPS –> List All UPS -> Your model.
Note that for some Dell UPS models the rack-mount rails may be packed below the UPS in the box.
CAUTION: Refer to the user guide for complete instructions including important Health & Safety advice.
CAUTION: This equipment is heavy; refer to the user guide for advice on unpacking and safe installation.
Dell UPS Site Preparation Guide, EMEA (230V) Revision 2, December 2012
Installing the Dell UPS into the rack:
Install the ReadyRails followed by the UPS chassis. Finally install the battery modules into the UPS chassis & connect
the DC leads. Finish by installing the UPS front panel.
Install the optional external battery module (EBM), Network Management Card (NMC), Environmental Monitoring
Probe (EMP) and PDU(s)
2
, if ordered.
Note: The Dell UPS equipment is heavy. Refer to the user guide for complete guidance on safety. Some key points
are:
You should typically place the UPS at the bottom of the rack for a lower centre of gravity
Extend the rack stabilization feed during installation to prevent the rack tipping
Ensure you follow health & safety recommendations for working with heavy & electrical equipment
2
Dell 16 Amp and 32 Amp PDUs can be plugged into Dell UPS. Dell 10kW UPS model with 2 x 32A outlets is tested with Dell 32
Amp PDU types for fit.
Actual carton may vary by model
Actual contents may vary by model

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