Delta Asda B Series Users Manual USER MANUAL(DELTA)CURVE
Delta-Electronics-Asda-B-Series-Users-Manual-338856 delta-electronics-asda-b-series-users-manual-338856
ASDA-B Series to the manual ee428bfa-74a0-454b-97ef-ebd68ff15fe0
2015-01-21
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Preface Thank you very much for purchasing DELTA’s AC servo products. This manual will be helpful in the installation, wiring, inspection, and operation of Delta AC servo drive and motor. Before using the product, please read this user manual to ensure correct use. You should thoroughly understand all safety precautions (DANGERS, WARNINGS and STOPS) before proceeding with the installation, wiring and operation. If you do not understand please contact your local Delta sales representative. Place this user manual in a safe location for future reference. Using This Manual Contents of this manual This manual is a user guide that provides the information on how to install, operate and maintain ASDA-B series AC servo drives and ECMA series AC servo motors. The contents of this manual are including the following topics: z Installation of AC servo drives and motors z Configuration and wiring z Trial run steps z Control functions and adjusting methods of AC servo drives z Parameter settings z Communication protocol z Inspection and maintenance z Troubleshooting z Application examples Who should use this manual This user manual is intended for the following users: z Those who are responsible for designing. z Those who are responsible for installing or wiring. z Those who are responsible for operating or programming. z Those who are responsible for maintaining or troubleshooting. Important precautions Before using the product, please read this user manual thoroughly to ensure correct use and store this manual in a safe and handy place for quick reference whenever necessary. Besides, please observe the following precautions: z Do not use the product in a potentially explosive environment. z Install the product in a clean and dry location free from corrosive and inflammable gases or liquids. Revision January, 2009 i Preface|ASDA-B Series z Do not connect a commercial power supply to the U, V, W terminals of motor. Failure to observe this precaution will damage either the Servo motor or drive. z Ensure that the motor and drive are correctly connected to a ground. The grounding method must comply with the electrical standard of the country (Please refer to NFPA 70: National Electrical Code, 2005 Ed.). z Do not disconnect the AC servo drive and motor while the power is ON. z Do not attach, modify and remove wiring when power is applied to the AC servo drive and motor. z Before starting the operation with a mechanical system connected, make sure the emergency stop equipment can be energized and work at any time. z Do not touch the drive heat sink or the servo motor during operation. Otherwise, it may result in serious personnel injury. PLEASE READ PRIOR TO INSTALLATION FOR SAFETY. ASDA-B series drives are open type servo drives and must be installed in an NEMA enclosure such as a protection control panel during operation to comply with the requirements of the international safety standards. They are provided with precise feedback control and high-speed calculation function incorporating DSP (Digital Signal Processor) technology, and intended to drive three-phase permanent magnet synchronous motors (PMSM) to achieve precise positioning by means of accurate current output generated by IGBT (Insulated Gate Bipolar Transistor). ASDA-B series drives can be used in industrial applications and for installation in an end-use enclosure that do not exceed the specifications defined in the ASDA-B series user manual (Drives, cables and motors are for use in a suitable enclosure with a minimum of a UL50 type 1 or NEMA 250 Type 1 rating). Carefully notice and observe the following safety precautions when receiving, inspecting, installing, operating, maintaining and troubleshooting. The following words, DANGER, WARNING and STOP are used to mark safety precautions when using the Delta’s servo product. Failure to observe these precautions may void the warranty! The words, DANGER, WARNING and STOP, have the following meaning: Indicates a potentially hazardous situation and if not avoided, may result in serious injury or death. Indicates a potentially hazardous situation and if not avoided, may result in minor to moderate injury or serious damage to the product. Indicates an improper action that it is not recommended to do and if doing it may cause damage, malfunction and inability. ii Revision January, 2009 Preface|ASDA-B Series Unpacking Check ¾ Please ensure that both the servo drive and motor are correctly matched for size (power rating). Failure to observe this precaution may cause fire, seriously damage the drive / motor or cause personal injury. Installation ¾ Do not install the product in a location that is outside the stated specification for the drive and motor. Failure to observe this caution may result in electric shock, fire, or personal injury. Wiring ¾ Connect the ground terminals to a class-3 ground (Ground resistance should not exceed 100Ω). Improper grounding may result in electric shock or fire. ¾ Do not connect any power supplies to the U, V, W terminals. Failure to observe this precaution may result in serious injury, damage to the drive or fire. ¾ Ensure that all screws, connectors and wire terminations are secure on the power supply, servo drive and motor. Failure to observe this caution may result in damage, fire or personal injury. Operation ¾ Before starting the operation with a mechanical system connected, change the drive parameters to match the userdefined parameters of the mechanical system. Starting the operation without matching the correct parameters may result in servo drive or motor damage, or damage to the mechanical system. ¾ Ensure that the emergency stop equipment or device is connected and working correctly before operating the motor that is connected to a mechanical system. ¾ Do not approach or touch any rotating parts (e.g. shaft) while the motor is running. Failure to observe this precaution may cause serious personal injury. ¾ In order to prevent accidents, the initial trial run for servo motor should be conducted under no load conditions (separate the motor from its couplings and belts). ¾ For the initial trial run, do not operate the servo motor while it is connected to its mechanical system. Connecting the motor to its mechanical system may cause damage or result in personal injury during the trail run. Connect the servo motor once it has successfully completed a trail run. ¾ Caution: Please perform trial run without load first and then perform trial run with load connected. After the servo motor is running normally and regularly without load, then run servo motor with load connected. Ensure to perform trial run in this order to prevent unnecessary danger. ¾ Do not touch either the drive heat sink or the motor during operation as they may become hot and personal injury may result. Maintenance and Inspection ¾ Do not touch any internal or exposed parts of servo drive and servo motor as electrical shock may result. ¾ Do not remove the operation panel while the drive is connected to an electrical power source otherwise electrical shock may result. ¾ Wait at least 10 minutes after power has been removed before touching any drive or motor terminals or performing any wiring and/or inspection as an electrical charge may still remain in the servo drive and servo motor with hazardous voltages even after power has been removed. ¾ Do not disassemble the servo drive or motor as electric shock may result. ¾ Do not connect or disconnect wires or connectors while power is applied to the drive and motor. ¾ Only qualified personnel who have electrical knowledge should conduct maintenance and inspection. Main Circuit Wiring ¾ Install the encoder cables in a separate conduit from the motor power cables to avoid signal noise. Separate the conduits by 30cm (11.8inches) above. ¾ Use multi-stranded twisted-pair wires or multi-core shielded-pair wires for signal, encoder (PG) feedback cables. The maximum length of command input cable is 3m (9.84ft.) and the maximum length of encoder (PG) feedback cables is 20m (65.62ft.). ¾ As a charge may still remain in the drive with hazardous voltages even after power has been removed, be sure to wait at least 10 minutes after power has been removed before performing any wiring and/or inspection. Revision January, 2009 iii Preface|ASDA-B Series ¾ It is not recommended to frequently power the drive on and off. Do not turn the drive off and on more than once per minute as high charging currents within the internal capacitors may cause damage. Main Circuit Terminal Wiring ¾ ¾ ¾ ¾ Insert only one wire into one terminal on the terminal block. When inserting wires, please ensure that the conductors are not shorted to adjacent terminals or wires. Please use Y-type terminals to tighten the ends of wires. Ensure to double check the wiring before applying power to the drive. NOTE iv 1) In this manual, actual measured values are in metric units. Dimensions in (imperial units) are for reference only. Please use metric for precise measurements. 2) The content of this manual may be revised without prior notice. Please consult our distributors or download the most updated version at http://www.delta.com.tw/industrialautomation. Revision January, 2009 Table of Contents Chapter 1 Unpacking Check and Model Explanation............................................................. 1-1 1.1 Unpacking Check ........................................................................................................................ 1-1 1.2 Model Explanation ....................................................................................................................... 1-3 1.2.1 Nameplate Information ..................................................................................................... 1-3 1.2.2 Model Name Explanation ................................................................................................. 1-4 1.3 Servo Drive and Servo Motor Combinations............................................................................... 1-6 1.4 Servo Drive Features................................................................................................................... 1-7 1.5 Control Modes of Servo Drive ..................................................................................................... 1-8 Chapter 2 Installation and Storage......................................................................................... 2-1 2.1 Installation Notes ......................................................................................................................... 2-1 2.2 Storage Conditions ...................................................................................................................... 2-1 2.3 Installation Conditions ................................................................................................................. 2-2 2.4 Installation Procedure and Minimum Clearances........................................................................ 2-3 Chapter 3 3.1 Connections and Wiring ........................................................................................ 3-1 Connections................................................................................................................................. 3-1 3.1.1 Connecting to Peripheral Devices .................................................................................... 3-1 3.1.2 Servo Drive Connectors and Terminals ........................................................................... 3-2 3.1.3 Wiring Methods................................................................................................................. 3-4 3.1.4 Motor Power Cable Connector Specifications.................................................................. 3-5 3.1.5 Encoder Connector Specifications ................................................................................... 3-7 3.1.6 Cable Specifications for Servo Drive and Servo Motor .................................................... 3-8 Revision January, 2009 Table of Contents|ASDA-B Series 3.2 Basic Wiring................................................................................................................................. 3-9 3.3 Input / Output Interface Connector -CN1..................................................................................... 3-12 3.3.1 CN1 Terminal Identification .............................................................................................. 3-12 3.3.2 Signals Explanation of Connector CN1 ............................................................................ 3-13 3.3.3 User-defined DI and DO signals....................................................................................... 3-18 3.3.4 Wiring Diagrams of I/O Signals (CN1).............................................................................. 3-20 3.4 Encoder Connector CN2 ............................................................................................................. 3-24 3.5 Serial Communication Connector CN3 ....................................................................................... 3-25 3.6 3.5.1 CN3 Terminal Layout and Identification ........................................................................... 3-25 3.5.2 Connection between PC/Keypad and Connector CN3 .................................................... 3-26 Standard Connection Example.................................................................................................... 3-27 3.6.1 Position Control Mode ...................................................................................................... 3-27 3.6.2 Speed Control Mode......................................................................................................... 3-28 3.6.3 Torque Control Mode........................................................................................................ 3-29 Chapter 4 4.1 Display and Operation........................................................................................... 4-1 ASD-PU-01A ............................................................................................................................... 4-1 4.1.1 Description of Digital Keypad ASD-PU-01A ..................................................................... 4-1 4.1.2 Display Flowchart ............................................................................................................. 4-3 4.1.3 Status Display................................................................................................................... 4-8 4.1.4 Fault Code Display Operation .......................................................................................... 4-11 4.1.5 JOG Operation.................................................................................................................. 4-12 4.1.6 DO Force Output Diagnosis Operation ............................................................................ 4-14 4.1.7 DI Diagnosis Operation .................................................................................................... 4-15 4.1.8 DO Diagnosis Operation................................................................................................... 4-15 4.1.9 Parameters Read and Write ............................................................................................. 4-16 Revision January, 2009 Table of Contents|ASDA-B Series 4.2 ASD-PU-01B ............................................................................................................................... 4-18 4.2.1 Description of Digital Keypad ASD-PU-01B ..................................................................... 4-18 4.2.2 Display Flowchart ............................................................................................................. 4-19 4.2.3 Status Display................................................................................................................... 4-28 4.2.4 Fault Code Display Operation .......................................................................................... 4-31 4.2.5 JOG Operation.................................................................................................................. 4-31 4.2.6 DO Force Output Diagnosis Operation ............................................................................ 4-33 4.2.7 DI Diagnosis Operation .................................................................................................... 4-34 4.2.8 DO Diagnosis Operation................................................................................................... 4-35 4.2.9 Parameters Read and Write ............................................................................................. 4-36 Chapter 5 Trial Run and Tuning Procedure ........................................................................... 5-1 5.1 Inspection without Load............................................................................................................... 5-1 5.2 Applying Power to the Drive ........................................................................................................ 5-3 5.3 JOG Trial Run without Load ........................................................................................................ 5-7 5.3.1 ASD-PU-01A Tuning Flowchart........................................................................................ 5-7 5.3.2 ASD-PU-01B Tuning Flowchart........................................................................................ 5-8 5.4 Speed Trial Run without Load ..................................................................................................... 5-9 5.5 Tuning Procedure ........................................................................................................................ 5-11 5.5.1 Tuning Flowchart .............................................................................................................. 5-13 5.5.2 Load Inertia Estimation Flowchart .................................................................................... 5-14 5.5.3 AutoMode (PI) Tuning Flowchart...................................................................................... 5-15 5.5.4 AutoMode (PDFF) Tuning Flowchart................................................................................ 5-17 5.5.5 Limit of Load Inertia Estimation ........................................................................................ 5-18 5.5.6 Relationship between Tuning Modes and Parameters .................................................... 5-19 5.5.7 Gain Adjustment in Manual Mode .................................................................................... 5-20 Revision January, 2009 Table of Contents|ASDA-B Series Chapter 6 Control Modes of Operation .................................................................................. 6-1 6.1 Control Modes of Operation ........................................................................................................ 6-1 6.2 Position Control Mode ................................................................................................................. 6-2 6.3 6.4 6.5 6.2.1 Command Source of Position Control Mode .................................................................... 6-2 6.2.2 Structure of Position Control Mode .................................................................................. 6-3 6.2.3 Pulse Inhibit Input Function (INHIBIT).............................................................................. 6-4 6.2.4 Electronic Gear Ratio ....................................................................................................... 6-4 6.2.5 Low-pass Filter ................................................................................................................. 6-6 6.2.6 Position Loop Gain Adjustment ........................................................................................ 6-6 Speed Control Mode.................................................................................................................... 6-9 6.3.1 Command Source of Speed Control Mode ...................................................................... 6-9 6.3.2 Structure of Speed Control Mode ..................................................................................... 6-10 6.3.3 Smoothing Strategy of Speed Control Mode.................................................................... 6-11 6.3.4 Analog Speed Input Scaling ............................................................................................. 6-14 6.3.5 Timing Chart of Speed Control Mode............................................................................... 6-15 6.3.6 Speed Loop Gain Adjustment........................................................................................... 6-15 6.3.7 Resonance Suppression .................................................................................................. 6-23 Torque Control Mode................................................................................................................... 6-25 6.4.1 Command Source of Torque Control Mode ..................................................................... 6-25 6.4.2 Structure of Torque Control Mode .................................................................................... 6-26 6.4.3 Smoothing Strategy of Torque Control Mode................................................................... 6-27 6.4.4 Analog Torque Input Scaling ............................................................................................ 6-27 6.4.5 Timing Chart of Speed Control Mode............................................................................... 6-28 Control Modes Selection ............................................................................................................. 6-29 6.5.1 Speed / Position Control Mode Selection......................................................................... 6-29 Revision January, 2009 Table of Contents|ASDA-B Series 6.6 6.5.2 Speed / Torque Control Mode Selection .......................................................................... 6-30 6.5.3 Torque / Position Control Mode Selection........................................................................ 6-30 Others.......................................................................................................................................... 6-31 6.6.1 Speed Limit....................................................................................................................... 6-31 6.6.2 Torque Limit...................................................................................................................... 6-31 6.6.3 Regenerative Resistor ...................................................................................................... 6-32 6.6.4 Electromagnetic Brake ..................................................................................................... 6-36 Chapter 7 Servo Parameters ................................................................................................. 7-1 7.1 Definition...................................................................................................................................... 7-1 7.2 Parameter Summary ................................................................................................................... 7-2 7.3 7.2.1 Parameters List by Group................................................................................................. 7-2 7.2.2 Parameters List by Function............................................................................................. 7-10 Detailed Parameter Listings ........................................................................................................ 7-19 Chapter 8 MODBUS Communications ................................................................................... 8-1 8.1 Communication Hardware Interface............................................................................................ 8-1 8.2 Communication Parameter Settings............................................................................................ 8-4 8.3 MODBUS Communication Protocol ............................................................................................ 8-8 Chapter 9 Maintenance and Inspection ................................................................................. 9-1 9.1 Basic Inspection .......................................................................................................................... 9-1 9.2 Maintenance ................................................................................................................................ 9-2 9.3 Life of Replacement Components ............................................................................................... 9-2 Chapter 10 Troubleshooting..................................................................................................... 10-1 10.1 Fault Messages Table ................................................................................................................. 10-1 10.2 Potential Cause and Corrective Actions...................................................................................... 10-3 10.3 Clearing Faults ............................................................................................................................ 10-12 Revision January, 2009 Table of Contents|ASDA-B Series Chapter 11 Specifications ........................................................................................................ 11-1 11.1 Specifications of Servo Drive (ASDA-B Series) .......................................................................... 11-1 11.2 Specifications of Servo Motor (ECMA Series) ............................................................................ 11-4 11.3 Dimensions of Servo Drive.......................................................................................................... 11-7 11.4 Servo Motor Speed-Torque Curves (T-N Curve) ........................................................................ 11-10 11.5 Overload Characteristics ............................................................................................................. 11-11 11.6 Dimensions of Servo Motor ......................................................................................................... 11-18 11.7 EMI Filters Selection.................................................................................................................... 11-22 Chapter 12 Application Examples ............................................................................................ 12-1 12.1 Connecting to DVP-EH PLC and DOP-A HMI ............................................................................ 12-1 12.2 Connecting to DVP-EH PLC and Delta TP04 Series .................................................................. 12-12 12.3 External Controller Connection Examples................................................................................... 12-15 Appendix A Accessories ........................................................................................................... A-1 Revision January, 2009 Table of Contents|ASDA-B Series About this Manual… User Information Be sure to store this manual in a safe place. Due to constantly growing product range, technical improvement and alteration or changed texts, figures and diagrams, we reserve the right of this manual contained information change without prior notice. Coping or reproducing any part of this manual, without written consent of Delta Electronics Inc. is prohibited. Technical Support and Service Welcome to contact us or visit our web site (http://www.delta.com.tw/industrialautomation/) if you need any technical support, service and information, or, if you have any question in using the product. We are looking forward to serve you needs and willing to offer our best support and service to you. Reach us by the following ways. ASIA JAPAN DELTA ELECTRONICS, INC. DELTA ELECTRONICS (JAPAN), INC. Taoyuan Plant 1 Tokyo Office 31-1, XINGBANG ROAD, DELTA SHIBADAIMON BUILDING GUISHAN INDUSTRIAL ZONE, 2-1-14 SHIBADAIMON, MINATO-KU, TAOYUAN COUNTY 33370, TAIWAN, R.O.C. TOKYO, 105-0012, JAPAN TEL: 886-3-362-6301 TEL: 81-3-5733-1111 FAX: 886-3-362-7267 FAX: 81-3-5733-1211 NORTH/SOUTH AMERICA EUROPE DELTA PRODUCTS CORPORATION (USA) DELTRONICS (THE NETHERLANDS) B.V. Raleigh Office Eindhoven Office P.O. BOX 12173 DE WITBOGT 15, 5652 AG EINDHOVEN, 5101 DAVIS DRIVE, THE NETHERLANDS RESEARCH TRIANGLE PARK, NC 27709, U.S.A. TEL: 31-40-259-2850 TEL: 1-919-767-3813 FAX: 31-40-259-2851 FAX: 1-919-767-3969 Revision January, 2009 Table of Contents|ASDA-B Series This page intentionally left blank Revision January, 2009 Chapter 1 Unpacking Check and Model Explanation 1.1 Unpacking Check After receiving the AC servo drive, please check for the following: Ensure that the product is what you have ordered. Verify the part number indicated on the nameplate corresponds with the part number of your order (Please refer to Section 1.2 for details about the model explanation). Ensure that the servo motor shaft rotates freely. Rotate the motor shaft by hand; a smooth rotation will indicate a good motor. However, a servo motor with an electromagnetic brake can not be rotated manually. Check for damage. Inspect the unit to insure it was not damaged during shipment. Check for loose screws. Ensure that all necessary screws are tight and secure. If any items are damaged or incorrect, please inform the distributor whom you purchased the product from or your local Delta sales representative. A complete and workable AC servo system should be including the following parts: Part I : Delta standard supplied parts (1) Servo drive (2) Servo motor (3) Quick Start Part II : Optional parts, not Delta standard supplied part (Refer to Appendix A) (1) One power cable, which is used to connect servo motor and U, V, W terminals of servo drive. This power cable is with one green grounding cable. Please connect the green grounding cable to the ground terminal of the servo drive. (2) One encoder cable, which is used to connect the encoder of servo motor and CN2 terminal of servo drive. (3) CN1 Connector: 25 PIN Connector (D-sub Connector) (4) CN2 Connector: 9 PIN Connector (D-sub Connector) (5) CN3 Connector: 8 PIN Connector (DIN Cable Mount Male) Revision January 2009 1-1 Chapter 1 Unpacking Check and Model Explanation|ASDA-B Series Delta AC Servo Drive and Motor 1-2 Revision January 2009 Chapter 1 Unpacking Check and Model Explanation|ASDA-B Series 1.2 Model Explanation 1.2.1 Nameplate Information ASDA-B Series Servo Drive Nameplate Explanation Serial Number Explanation ECMA Series Servo Motor Nameplate Explanation Serial Number Explanation Revision January 2009 1-3 Chapter 1 Unpacking Check and Model Explanation|ASDA-B Series 1.2.2 Model Name Explanation ASDA-B Series Servo Drive 1-4 Revision January 2009 Chapter 1 Unpacking Check and Model Explanation|ASDA-B Series ECMA Series Servo Motor Revision January 2009 1-5 Chapter 1 Unpacking Check and Model Explanation|ASDA-B Series 1.3 Servo Drive and Servo Motor Combinations The table below shows the possible combination of Delta ASDA-B series servo drives and ECMA series servo motors. The boxes ( ) in the model names are for optional configurations. (Please refer to Section 1.2 for model explanation) Servo Drive Servo Motor 100W ASD-B0121-A ECMA-C30401 S (S=8mm) 200W ASD-B0221-A ECMA-C30602 S (S=14mm) ECMA-C30604 S (S=14mm) 400W ASD-B0421-A ECMA-C30804 7 (7=14mm) ECMA-E31305 S (S=22mm) ECMA-G31303 S (S=22mm) 750W ASD-B0721-A ECMA-C30807 S (S=19mm) ECMA-G31306 S (S=22mm) ECMA-C31010 S (S=22mm) 1000W ASD-B1021-A ECMA-E31310 S (S=22mm) ECMA-G31309 S (S=22mm) 1500W ASD-B1521-A ECMA-E31315 S (S=22mm) ECMA-C31020 S (S=22mm) 2000W ASD-B2023-A ECMA-E31320 S (S=22mm) ECMA-E31820 S (S=35mm) The drives shown in the above table are designed for use in combination with the specific servo motors. Check the specifications of the drives and motors you want to use. Also, please ensure that both the servo drive and motor are correctly matched for size (power rating). If the power of motor and drive is not within the specifications, the drive and motor may overheat and servo alarm would be activated. For the detail specifications of servo drives and motors, please refer to Chapter 11 “Specifications”. The drives shown in the above table are designed according to the three multiple of rated current of motors shown in the above table. If the drives which are designed according to the six multiple of rated current of motors are needed, please contact our distributors or your local Delta sales representative. 1-6 Revision January 2009 Chapter 1 Unpacking Check and Model Explanation|ASDA-B Series 1.4 Servo Drive Features NOTE 1) Only 750W and above servo drives are provided with built-in regenerative resistors. The servo drives below 400W are not. 2) CMD LED: A lit CMD LED indicates that the servo drive is ON (Servo On) or the motor speed is equal to or higher than the setting value of P1-38 (>=P1-38 (ZSPD)). Revision January 2009 1-7 Chapter 1 Unpacking Check and Model Explanation|ASDA-B Series 1.5 Control Modes of Servo Drive The Delta Servo can be programmed to provide five single and three dual modes of operation. Their operation and description is listed in the following table. Mode External Position Control Speed Control Single Mode Internal Speed Control Torque Control Internal Torque Control Dual Mode Code Description P Position control for the servo motor is achieved via an external pulse command. S Speed control for the servo motor can be achieved via parameters set within the servo drive or from an external analog -10 ~ +10 Vdc command. Control of the internal speed parameters is via the Digital Inputs (DI). (A maximum of three speeds can be stored internally). Sz Speed control for the servo motor is only achieved via parameters set within the servo drive. Control of the internal speed parameters is via the Digital Inputs (DI). (A maximum of three speeds can be stored internally). T Torque control for the servo motor can be achieved via parameters set within the servo drive or from an external analog -10 ~ +10 Vdc command. Control of the internal torque parameters is via the Digital Inputs (DI). (A maximum of three torque levels can be stored internally). Tz Torque control for the servo motor is only achieved via parameters set within the servo drive. Control of the internal torque parameters is via the Digital Inputs (DI). (A maximum of three torque levels can be stored internally). S-P Either S or P control mode can be selected via the Digital Inputs (DI). (Please refer to Chapter 7 for more detailed DI setting.) T-P Either T or P control mode can be selected via the Digital Inputs (DI). (Please refer to Chapter 7 for more detailed DI setting.) S-T Either S or T control mode can be selected via the Digital Inputs (DI). (Please refer to Chapter 7 for more detailed DI setting.) The above control modes can be accessed and changed via by parameter P1-01. If the control mode is changed, switch the drive off and on after the new control mode has been entered. The new control mode will only be valid after drive off/on action. Please see safety precautions on page iii (switching drive off/on multiple times). 1-8 Revision January 2009 Chapter 2 Installation and Storage 2.1 Installation Notes Pay close attention on the following installation notes: Do not bend or strain the connection cables between servo drive and motor. When mounting servo drive, make sure to tighten screws to secure the drive in place. If the servo motor shaft is coupled directly to a rotating device ensure that the alignment specifications of the servo motor, coupling, and device are followed. Failure to do so may cause unnecessary loads or premature failure to the servo motor. If the length of cable connected between servo drive and motor is more than 20m (65.62ft.), please increase the wire gauge of the encoder cable and motor connection cable (connected to U, V, W terminals). Make sure to tighten the screws for securing motor. 2.2 Storage Conditions The product should be kept in the shipping carton before installation. In order to retain the warranty coverage, the AC servo drive should be stored properly when it is not to be used for an extended period of time. Some storage suggestions are: Store in a clean and dry location free from direct sunlight. Store within an ambient temperature range of -20°C to +65°C (-4°F to 149°F). Store within a relative humidity range of 0% to 90% and non-condensing. Do not store in a place subjected to corrosive gases and liquids. Correctly packaged and placed on a solid surface. Revision January 2009 2-1 Chapter 2 Installation and Storage|ASDA-B Series 2.3 Installation Conditions Operating Temperature ASDA-B Series Servo Drive : 0°C to 45°C (32°F to 113°F) ECMA Series Servo Motor : 0°C to 40°C (32°F to 104°F) The ambient temperature of servo drive for long-term reliability should be under 45°C (113°F). If the ambient temperature of servo drive is greater than 45°C (113°F), please install the drive in a wellventilated location and do not obstruct the airflow for the cooling fan. Caution The servo drive and motor will generate heat. If they are installed in a control panel, please ensure sufficient space around the units for heat dissipation. Pay particular attention to vibration of the units and check if the vibration has impacted the electric devices in the control panel. Please observe the following precautions when selecting a mounting location. Failure to observe the following precautions may void the warranty! Do not mount the servo drive or motor adjacent to heat-radiating elements or in direct sunlight. Do not mount the servo drive or motor in a location subjected to corrosive gases, liquids, or airborne dust or metallic particles. Do not mount the servo drive or motor in a location where temperatures and humidity will exceed specification. Do not mount the servo drive or motor in a location where vibration and shock will exceed specification. Do not mount the servo drive or motor in a location where it will be subjected to high levels of electromagnetic radiation. 2-2 Revision January 2009 Chapter 2 Installation and Storage|ASDA-B Series 2.4 Installation Procedure and Minimum Clearances Installation Procedure Incorrect installation may result in a drive malfunction or premature failure of the drive and or motor. Please follow the guidelines in this manual when installing the servo drive and motor. The ASDA-B servo drive should be mounted perpendicular to the wall or in the control panel. In order to ensure the drive is well ventilated, ensure that the all ventilation holes are not obstructed and sufficient free space is given to the servo drive. Do not install the drive in a horizontal position or malfunction and damage will occur. Drive Mounting The ASDA-B Servo drives must be back mounted vertically on a dry and solid surface such as a NEMA enclosure. A minimum spacing of two inches must be maintained above and below the drive for ventilation and heat dissipation. Additional space may be necessary for wiring and cable connections. Also, as the drive conducts heat away via the mounting, the mounting plane or surface should be conductor away and not conduct heat into the drive from external sources Motor Mounting The ECMA Servo motors should be mounted firmly to a dry and solid mounting surface to ensure maximum heat transfer for maximum power output and to provide a good ground. For the dimensions and weights specifications of servo drive or motor, please refer to Chapter 11 “Specifications". Minimum Clearances Install a fan to increase ventilation to avoid ambient temperatures that exceed the specification. When installing two or more drive adjacent to each other please follow the clearances as shown in the following diagram. Revision January 2009 2-3 Chapter 2 Installation and Storage|ASDA-B Series Minimum Clearances 2.0in (50mm) min. 0.8in (20mm) min. 0.8in (20mm ) min. 2.0in (50mm) min. Side by Side Installation 4.0in (100mm ) min. 1.6in (40mm ) min. 4.0in (100mm ) min. 2-4 FAN 0.4in (10mm ) min. Air flow FAN 0.4in (10mm ) min. 0.4in (10mm ) min. Air flow 4.0in (100mm) min. 1.6in (40mm ) min. 4.0in (100mm) min. Revision January 2009 Chapter 3 Connections and Wiring This chapter provides information on wiring ASDA-B series products, the descriptions of I/O signals and gives typical examples of wiring diagrams. 3.1 Connections 3.1.1 Connecting to Peripheral Devices In Figure 3.1, it briefly explains how to connect each peripheral device. Figure 3.1 Revision January 2009 3-1 Chapter 3 Connections and Wiring|ASDA-B Series 3.1.2 Servo Drive Connectors and Terminals Terminal Identification R, S, T Terminal Description Notes Main circuit terminal The Main Circuit Terminal is used to supply the servo with line power. If a single-phase supply, is used connect the R and S terminals to power. If 3-phase, connect all three R, S, & T terminals. Used to connect servo motor U, V, W FG Servo motor output Regenerative resistor terminal P, D, C Terminal Symbol Wire Color U Red V White W Black FG Green Internal resistor Ensure the circuit is closed between P and D, and the circuit is open between P and C. External resistor Connect regenerative resistor to P and C, and ensure an open circuit between P and D. Only 750W and above servo drives are provided with builtin regenerative resistors. Ensure to leave the circuit closed between P and D when using a built-in (internal) regenerative resistor. two places CN1 Ground terminal Used to connect grounding wire of power supply and servo motor. I/O connector Used to connect external controllers. Please refer to section 3.3 for details. Used to connect encoder of servo motor. Please refer to section 3.4 for details. Encoder connector CN2 Communication connector CN3 Terminal Symbol Wire Color A Black /A Black/Red B White /B White/Red Z Orange /Z Orange/Red +5V Brown & Brown/White GND Blue & Blue/White Used to connect PC or keypad. Please refer to section 3.5 for details. NOTE 1) U, V ,W , CN1, CN2, CN3 terminals provide short circuit protection. 3-2 Revision January 2009 Chapter 3 Connections and Wiring|ASDA-B Series Wiring Notes Please observe the following wiring notes while performing wiring and touching any electrical connections on the servo drive or servo motor. 1. Ensure to check if the power supply and wiring of the "power" terminals (R, S, T, U, V, & W) is correct. 2. Please use shielded twisted-pair cables for wiring to prevent voltage coupling and eliminate electrical noise and interference. 3. As a residual hazardous voltage may remain inside the drive, please do not immediately touch any of the "power" terminals (R, S, T, U, V, & W) and/or the cables connected to them after the power has been turned off and the charge LED is lit. (Please refer to the Safety Precautions on page iii). 4. The cables connected to R, S, T and U, V, W terminals should be placed in separate conduits from the encoder or other signal cables. Separate them by at least 30cm (11.8inches). 5. If the encoder cable is too short, please use a twisted-shield signal wire with grounding conductor. The wire length should be 20m (65.62ft.) or less. For lengths greater than 20m (65.62ft.), the wire gauge should be doubled in order to lessen any signal attenuation. 6. As for motor cable selection, please use the 600V PTFE wire and the wire length should be less than 30m (98.4ft.). If the wiring distance is longer than 30m (98.4ft.), please choose the adequate wire size according to the voltage. 7. The shield of shielded twisted-pair cables should be connected to the SHIELD end (terminal marked ) of the servo drive. 8. For the connectors and cables specifications, please refer to section 3.1.6 for details. 9. In this manual, actual measured values are in metric units. The recommended wire lengths in (imperial units) are for reference only. Please use metric for precise measurements. Revision January 2009 3-3 Chapter 3 Connections and Wiring|ASDA-B Series 3.1.3 Wiring Methods For servo drives 1.5kW and below the input power can be either single or three-phase. For drives 2kW and above only three-phase connections are available. In the wiring diagram figures 3.2 & 3.3: Power ON : contact “a” (normally open) Power OFF or Alarm Processing : contact “b” (normally closed) 1MC/x : coil of electromagnetic contactor 1MC/a : self-holding power 1MC : contact of main circuit power Figure 3.2 Single-Phase Power Supply Connection 3-4 Revision January 2009 Chapter 3 Connections and Wiring|ASDA-B Series Figure 3.3 Three-Phase Power Supply Connection 3.1.4 Motor Power Cable Connector Specifications The boxes ( ) in the model names are for optional configurations. (Please refer to section 1.2 for model explanation.) Motor Model Name U, V, W / Electromagnetic Brake Connector ECMA-C30401 S (100W) ECMA-C30602 S (200W) ECMA-C30604 S (400W) ECMA-C30804 7 (400W) ECMA-C30807 S (750W) Terminal Identification A HOUSING: JOWLE (C4201H00-2*2PA) ECMA-C30602 S (200W) ECMA-C30604 S (400W) ECMA-C30804 7 (400W) ECMA-C30807 S (750W) B HOUSING: JOWLE (C4201H00-2*3PA) Revision January 2009 3-5 Chapter 3 Connections and Wiring|ASDA-B Series Motor Model Name Terminal Identification U, V, W / Electromagnetic Brake Connector ECMA-G31303 S (300W) ECMA-E31305 S (500W) ECMA-G31306 S (600W) ECMA-G31309 S (900W) ECMA-C31010 S (1000W) ECMA-E31310 S (1000W) ECMA-E31315 S (1500W) ECMA-C31020 S (2000W) ECMA-E31320 S (2000W) C 3106A-20-18S D ECMA-E31820 S (2000W) 3106A-24-11S Terminal Identification U (Red) V (White) W (Black) CASE GROUND (Green) BRAKE1 BRAKE2 A 1 2 3 4 - - B 1 2 4 5 3 6 C F I B E G H D D E F G A B NOTE 1) The coil of brake has no polarity. The names of terminal identification are BRAKE1 and BRAKE2. 2) The power supply for brake is DC24V. Never use it for VDD, the +24V source voltage. 3-6 Revision January 2009 Chapter 3 Connections and Wiring|ASDA-B Series 3.1.5 Encoder Connector Specifications The boxes ( ) in the model names are for optional configurations. (Please refer to section 1.2 for model explanation.) Motor Model Name Encoder Connector ECMA-C30401 S (100W) ECMA-C30602 S (200W) ECMA-C30604 S (400W) ECMA-C30804 7 (400W) ECMA-C30807 S (750W) Terminal Identification A HOUSING: AMP (1-172161-9) ECMA-G31303 S (300W) ECMA-E31305 S (500W) ECMA-G31306 S (600W) ECMA-G31309 S (900W) ECMA-C31010 S (1000W) ECMA-E31310 S (1000W) ECMA-E31315 S (1500W) ECMA-C31020 S (2000W) ECMA-E31320 S (2000W) ECMA-E31820 S (2000W) B 3106A-20-29S Terminal /A /B /Z +5V GND Identification A B Z BRAID (Black (White (Orange (Brown & (Blue & AMP (1(Black) (White) (Orange) SHELD /Red) /Red) /Red) Brown/White) Blue/White) 172161-9) A 1 4 2 5 3 6 7 8 9 Terminal GND /A /B /Z +5V Identification (Black & A B Z BRAID (Blue (Green (Yellow (Red & Red 3106A-20- (Blue) (Green) (Yellow) Black SHELD /Black) /Black) /Black) /White) 29S /White) B A B C D F G S R L Revision January 2009 3-7 Chapter 3 Connections and Wiring|ASDA-B Series 3.1.6 Cable Specifications for Servo Drive and Servo Motor Servo Drive and Servo Motor Power Cable - Wire Gauge mm2 (AWG) R,S,T U,V,W P,C ASD-B0121-A ECMA-C30401 S 2.1 (AWG14) 0.82 (AWG18) 2.1 (AWG14) ASD-B0221-A ECMA-C30602 S 2.1 (AWG14) 0.82 (AWG18) 2.1 (AWG14) ECMA-C30604 S 2.1 (AWG14) 0.82 (AWG18) 2.1 (AWG14) ECMA-C30804 7 2.1 (AWG14) 0.82 (AWG18) 2.1 (AWG14) ECMA-E31305 S 2.1 (AWG14) 0.82 (AWG18) 2.1 (AWG14) ECMA-G31303 S 2.1 (AWG14) 0.82 (AWG18) 2.1 (AWG14) ECMA-C30807 S 2.1 (AWG14) 0.82 (AWG18) 2.1 (AWG14) ECMA-G31306 S 2.1 (AWG14) 0.82 (AWG18) 2.1 (AWG14) ECMA-C31010 S 2.1 (AWG14) 1.3 (AWG16) 2.1 (AWG14) ECMA-E31310 S 2.1 (AWG14) 1.3 (AWG16) 2.1 (AWG14) ECMA-G31309 S 2.1 (AWG14) 1.3 (AWG16) 2.1 (AWG14) ECMA-E31315 S 2.1 (AWG14) 1.3 (AWG16) 2.1 (AWG14) ECMA-C31020 S 2.1 (AWG14) 2.1 (AWG14) 2.1 (AWG14) ECMA-E31320 S 2.1 (AWG14) 2.1 (AWG14) 2.1 (AWG14) ECMA-E31820 S 2.1 (AWG14) 3.3 (AWG12) 2.1 (AWG14) ASD-B0421-A ASD-B0721-A ASD-B1021-A ASD-B1521-A ASD-B2023-A Encoder Cable - Wire Gauge mm2 (AWG) Servo Drive and Servo Motor Wire Size Core Number UL Rating Standard Wire Length ASD-B0121-A ECMA-C30401 S 0.13 (AWG26) 10 core (4 pair) UL2464 3m (9.84ft.) ASD-B0221-A ECMA-C30602 S 0.13 (AWG26) 10 core (4 pair) UL2464 3m (9.84ft.) ECMA-C30604 S 0.13 (AWG26) 10 core (4 pair) UL2464 3m (9.84ft.) ECMA-C30804 7 0.13 (AWG26) 10 core (4 pair) UL2464 3m (9.84ft.) ECMA-E31305 S 0.13 (AWG26) 10 core (4 pair) UL2464 3m (9.84ft.) ECMA-G31303 S 0.13 (AWG26) 10 core (4 pair) UL2464 3m (9.84ft.) ECMA-C30807 S 0.13 (AWG26) 10 core (4 pair) UL2464 3m (9.84ft.) ECMA-G31306 S 0.13 (AWG26) 10 core (4 pair) UL2464 3m (9.84ft.) ECMA-C31010 S 0.13 (AWG26) 10 core (4 pair) UL2464 3m (9.84ft.) ECMA-E31310 S 0.13 (AWG26) 10 core (4 pair) UL2464 3m (9.84ft.) ASD-B1021-A ECMA-G31309 S 0.13 (AWG26) 10 core (4 pair) UL2464 3m (9.84ft.) ASD-B1521-A ECMA-E31315 S 0.13 (AWG26) 10 core (4 pair) UL2464 3m (9.84ft.) ECMA-C31020 S 0.13 (AWG26) 10 core (4 pair) UL2464 3m (9.84ft.) ECMA-E31320 S 0.13 (AWG26) 10 core (4 pair) UL2464 3m (9.84ft.) ECMA-E31820 S 0.13 (AWG26) 10 core (4 pair) UL2464 3m (9.84ft.) ASD-B0421-A ASD-B0721-A ASD-B1021-A ASD-B2023-A (Please refer to Section 1.2 for model explanation) NOTE 1) Please use shielded twisted-pair cables for wiring to prevent voltage coupling and eliminate electrical noise and interference. 2) The shield of shielded twisted-pair cables should be connected to the SHIELD end (terminal marked 3-8 ) of the servo drive. Revision January 2009 Chapter 3 Connections and Wiring|ASDA-B Series 3.2 Basic Wiring Figure 3.4 Basic Wiring Schematic of 400W and below models Revision January 2009 3-9 Chapter 3 Connections and Wiring|ASDA-B Series Figure 3.5 Basic Wiring Schematic of 750W models 3-10 Revision January 2009 Chapter 3 Connections and Wiring|ASDA-B Series Figure 3.6 Basic Wiring Schematic of 1kW and above models Revision January 2009 3-11 Chapter 3 Connections and Wiring|ASDA-B Series 3.3 Input / Output Interface Connector -CN1 The CN1 Interface Connector provides access to three signal groups: i General interface for the analog speed and torque control, encoder reference signal from the motor, open collector and line driver inputs, and reference voltages. ii 6 programmable Digital Inputs (DI), can be set via parameters P2-10 ~ P2-15 iii 3 programmable Digital Outputs (DO), can be set via parameters P2-18 ~ P2-20 A detailed explanation of each group is available in Section 3.3.2, Tables 3.A, 3.B & 3.C. 3.3.1 CN1 Terminal Identification 25 13 14 1 Figure 3.7 The Layout of CN1 Drive Connector: CN1 Terminal Signal Identification 1 D03+ Digital output 2 DO2+ Digital output 3 DI4- Digital input 4 COM+ 5 DI3- 6 T-REF 7 VDD +24Vpower output (for external I/O) 8 GND Analog input signal ground 9 V-REF Analog speed input (+) 10 OA Encoder A pulse output 11 /OB Encoder /B pulse output 12 OB Encoder B pulse output 13 COM- VDD(24V) power ground 3-12 DI input common voltage rail Digital input Analog torque input (+) 14 DI6- Digital input 15 DI5- Digital input 16 DO1+ Digital output 17 DI1- Digital input 18 DI2- Digital input 19 /SIGN Position sign (-) 20 SIGN Position sign (+) 21 /PULSE Pulse input (-) 22 PULSE Pulse input (+) 23 /OA Encoder /A pulse output 24 OZ Encoder Z pulse output 25 /OZ Encoder /Z pulse output Revision January 2009 Chapter 3 Connections and Wiring|ASDA-B Series NOTE 1) GND (Pin 8) and COM- (Pin 13) of CN1 connector are independent respectively and do not have connection with the ground terminal outside the servo drive. 3.3.2 Signals Explanation of Connector CN1 The Tables 3.A, 3.B, & 3.C detail the three groups of signals of the CN1 interface. Table 3.A details the general signals. Table 3.B details the Digital Output (DO) signals and Table 3.C details the Digital Input (DI) signals. The General Signals are set by the factory and can not be changed, reprogrammed or adjusted. Both the Digital Input and Digital Output signals can be programmed by the users. Table 3.A General Signals Pin No Details Wiring Diagram (Refer to 3.3.3) V_REF 9 Motor speed command: -10V to +10V, corresponds to the maximum speed programmed P1-55 Maximum Speed Limit (Factory default 3000 RPM). C1 T_REF 6 Motor torque command: -10V to +10V, corresponds to -100% to +100% rated torque command. C1 PULSE Position /PULSE Pulse SIGN Input /SIGN 22 21 20 19 The drive can accept two different types of pulse inputs: Open Collector and Line Driver. Three different pulse commands can be selected via parameter P1-00. Quadrature, CW + CCW pulse & Pulse / Direction. C2/C3 The motor encoder signals are available through these terminals. The A, B, Z output signals can be Line Driver type. The Z output signal can be Open Collector type also, but the output maximum voltage is 5V and the maximum permissible current is 200mA. C10/C11 Signal Analog Signal Input Position Pulse Output Power Ground OA /OA 10 23 OB /OB 12 11 OZ /OZ 24 25 VDD 7 VDD is the +24V source voltage provided by the drive. Maximum permissible current is 500mA. COM+ COM- 4 13 COM+ is the common voltage rail of the Digital Input and Digital Output signals. Connect VDD to COM+ for source mode. For external applied power sink mode (+12V to +24V), the positive terminal should be connected to COM+ and the negative to COM-. GND 8 Analog input signal ground. - - The Digital Input (DI) and Digital Output (DO) have factory default settings which correspond to the various servo drive control modes. (See section 1.5). However, both the DI's and DO's can be programmed independently to meet the requirements of the users. Detailed in Tables 3.B and 3.C are the DO and DI functions with their corresponding signal name and wiring schematic. The factory default settings of the DI and DO signals are detailed in Table 3.F. Revision January 2009 3-13 Chapter 3 Connections and Wiring|ASDA-B Series All of the DI's and DO's and their corresponding pin numbers are factory set and nonchangeable, however, all of the assigned signals and control modes are user changeable. For Example, the factory default setting of DO1 (pin 16) is SRDY (servo ready) signal, but it can be assigned to SON (Servo On) signal and vise versa. The following Tables 3.B and 3.C detail the functions, applicable operational modes, signal name and relevant wiring schematic of the default DI and DO signals. Table 3.B DO Signals DO Signal SRDY SON ALL ALL Details (*1) SRDY is activated when the servo drive is 16 ready to run. All fault and alarm conditions, if (DO1) present, have been cleared. - Wiring Diagram (Refer to 3.3.3) C4/C5/C6/C7 SON is activated when control power is applied to the servo drive. The drive may or may not be ready to run as a fault / alarm condition may exist. Servo ON (SON) is "ON" with control power applied to the servo drive, there may be a fault condition or not. The servo is not ready to run. Servo ready (SRDY) is "ON" where the servo is ready to run, NO fault / alarm exists. ALL ZSPD is activated when the drive senses the motor is equal to or below the Zero Speed Range setting as defined in parameter P1-38. 2 For Example, at default ZSPD will be activated (DO2) when the drive detects the motor rotating at speed at or below 10 rpm. ZSPD will remain activated until the motor speed increases above 10 RPM. TSPD ALL - TSPD is activated once the drive has detected the motor has reached the Target Rotation Speed setting as defined in parameter P1-39. TSPD will remain activated until the motor speed drops below the Target Rotation Speed. TPOS P - When the drive is in P mode, TPOS will be activated when the position error is equal and below the setting value of P1-54. TQL ALL - TQL is activated when the drive has detected that the motor has reached the torques limits set by either the parameters P1-12 ~ P1-14. ZSPD 3-14 Pin No. Assigned Control Mode + ALRM is activated when the drive has detected a fault condition. (However, when 1 Reverse limit error, Forward limit error, (DO3) Emergency stop, Serial communication error, and Undervoltage these fault occur, WARN is activated first.) ALRM ALL BRKR ALL - BRKR is activated actuation of motor brake. OLW ALL - OLW is activated when the servo drive has detected that the motor has reached the output overload level set by parameter P2-37. Revision January 2009 Chapter 3 Connections and Wiring|ASDA-B Series DO Signal Pin No. Assigned Control Mode + WARN ALL - Details (*1) Wiring Diagram (Refer to 3.3.3) Servo warning output. WARN is activated when the drive has detected Reverse limit error, Forward limit error, Emergency stop, Serial communication error, and Undervoltage these fault conditions. Footnote *1: The "state" of the output function may be turned ON or OFF as it will be dependant on the settings of P2-10~P2-15. Table 3.C DI Signals DI Signal Assigned Pin No. Control Mode SON ALL Details (*2) 17 Servo On. Switch servo to "Servo Ready". A number of Faults (Alarms) can be cleared by activating ARST. Please see section 10.3 for applicable faults that can be cleared with the ARST command. However, please investigate Fault or Alarm if it does not clear or the fault description warrants closer inspection of the drive system. ARST ALL 18 GAINUP ALL - Gain switching in speed and position mode CCLR P 5 When CCLR is activated the setting is parameter P2-48 Pulse Clear Mode is executed. - When this signal is On and the motor speed value is lower than the setting value of P1-38, it is used to lock the motor in the instant position while ZCLAMP is On. The parameter P2-38 should be enabled first if the users want to set the speed command that has been accelerated and decelerated more smoothly. ZCLAMP S,T CMDINV ALL - When this signal is On, the motor is in reverse rotation. INHP P - Pulse inhibit input. When the drive is in position mode, if INHP is activated, the external pulse input command is not valid. TRQLM P , S , Sz - ON indicates the torque limit command is valid. SPDLM T , Tz - ON indicates the speed limit command is valid. GNUM0 P - Electronic gear ratio (Numerator) selection 0 ALL - Select the source of speed command: See Table 3.D. SPD0 SPD1 Revision January 2009 Wiring Diagram (Refer to 3.3.3) C8/C9 3-15 Chapter 3 Connections and Wiring|ASDA-B Series DI Signal TCM0 Assigned Pin No. Control Mode Wiring Diagram (Refer to 3.3.3) Details (*2) ALL - Select the source of torque command: See Table 3.E. S-P Sz , S , P - Speed / Position mode switching OFF: Speed, ON: Position S-T Sz , S , Tz - Speed / Torque mode switching OFF: Speed, ON: Torque T-P T , Tz , P - Torque / Position mode switching OFF: Torque, ON: Position EMGS ALL 14 It should be contact “b” and normally ON or a fault (ALE13) will display. TCM1 CWL ALL 3 Reverse inhibit limit. It should be contact “b” and normally ON or a fault (ALE14) will display. CCWL ALL 15 Forward inhibit limit. It should be contact “b” and normally ON or a fault (ALE15) will display. TLLM P,S - TRLM P,S - C8/C9 Torque limit - Reverse operation (Torque limit function is valid only when P1-02 is enabled) Torque limit - Forward operation (Torque limit function is valid only when P1-02 is enabled) Footnote *2: The "state" of the input function may be turned ON or OFF as it will be dependant on the settings of P2-18~P2-20. Table 3.D Source of Speed Command SPD1 SPD0 OFF OFF OFF ON ON ON Parameter Table 3.E Source of Torque Command TCM1 TCM0 OFF OFF P1-09 OFF ON P1-12 OFF P1-10 ON OFF P1-13 ON P1-11 ON ON P1-14 S mode: analog input Sz mode: 0 Parameter T mode: analog input Tz mode: 0 The user-defined DI and DO signals are defined via parameters P2-10 to P2-15 and P2-18 to P2-20. Please refer to the following Table 3.F for the settings. Although the content of the Table 3.F does not provide more information than the Table 3.B and Table 3.C above, as each control mode is separated and listed in different row, it is easy for the users to view and can avoid confusion. However, the Pin number of each signal can not be displayed in the Table 3.F. 3-16 Revision January 2009 Chapter 3 Connections and Wiring|ASDA-B Series Table 3.F Default DI Signals and DO Signals The factory default settings of DI signals Signal DI Code Function Default Settings SON 01 Servo On DI1 ARST 02 Alarm Reset DI2 GAINUP 03 Gain switching in speed and position mode CCLR 04 Pulse clear ZCLAMP 05 Zero speed CLAMP CMDINV 06 Command input reverse control INHP 07 Pulse inhibit input TRQLM 09 Torque limit enabled SPDLM 10 Speed limit enabled GNUM0 11 Electronic gear ratio (Numerator) selection 0 SPD0 14 Speed command selection 0 SPD1 15 Speed command selection 1 TCM0 16 Torque command selection 0 TCM1 17 Torque command selection 1 S-P 18 Position / Speed mode switching (OFF: Speed, ON: Position) S-T 19 Speed / Torque mode switching (OFF: Speed, ON: Torque) T-P 20 Torque / Position mode switching (OFF: Torque, ON: Position) EMGS 21 Emergency stop (contact b) DI6 CWL 22 Reverse inhibit limit (contact b) DI4 CCWL 23 Forward inhibit limit (contact b) DI5 TLLM 25 Torque limit - Reverse operation TRLM 26 Torque limit - Forward operation DI3 The factory default settings of DO signals Signal DO Code SRDY 01 Servo ready SON 02 Servo On ZSPD 03 At Zero speed TSPD 04 At Speed reached TPOS 05 At Positioning completed TQL 06 At Torques limit ALRM 07 Servo alarm (Servo fault) activated BRKR 08 Electromagnetic brake control OLW 09 Output overload warning WARN 10 Servo warning activated Revision January 2009 Function Default Settings DO1 DO2 DO3 3-17 Chapter 3 Connections and Wiring|ASDA-B Series 3.3.3 User-defined DI and DO signals If the default DI and DO signals could not be able to fulfill the users’ requirements, there are still userdefined DI and DO signals. The setting method is easy and they are all defined via parameters. The user-defined DI and DO signals are defined via parameters P2-10 to P2-15 and P2-18 to P2-20. Please refer to the following Table 3.G for the settings. Table 3.G User-defined DI and DO signals Default Pin No. Parameter DI1- 17 P2-10 DI2- 18 P2-11 DI3- 5 P2-12 DI4- 3 P2-13 DI5- 15 P2-14 DI6- 14 P2-15 Signal Name DI Default Pin No. Parameter DO1+ 16 P2-18 DO2+ 2 P2-19 DO3+ 1 P2-20 Signal Name DO DI signal: For example: If the users want to set DI1 to be servo on, it only needs to set the value of parameter P210 to 101 (refer to chapter 7). NOTE 1) 14~17: Single control mode;18~20: Dual control mode; 0: Input function disabled Setting of parameter P2-10 to P2-15: 3-18 DI Code Signal Description 01 SON Servo On 02 ARST Alarm Reset 03 GAINUP 04 CCLR 05 ZCLAMP Zero speed CLAMP 06 CMDINV Command input reverse control 07 INHP 09 TRQLM Torque limit enabled 10 SPDLM Speed limit enabled 11 GNUM0 Electronic gear ratio (Numerator) selection 0 14 SPD0 Speed command selection 0 15 SPD1 Speed command selection 1 16 TCM0 Torque command selection 0 17 TCM1 Torque command selection 1 18 S-P Gain switching in speed and position mode Pulse clear Pulse inhibit input Position / Speed mode switching (OFF: Speed, ON: Position) Revision January 2009 Chapter 3 Connections and Wiring|ASDA-B Series Setting of parameter P2-10 to P2-15: DI Code Signal Description 19 S-T Speed / Torque mode switching (OFF: Speed, ON: Torque) 20 T-P Torque / Position mode switching (OFF: Torque, ON: Position) 21 EMGS 22 CWL Reverse inhibit limit (contact b) 23 CCWL Forward inhibit limit (contact b) 25 TLLM Torque limit - Reverse operation 26 TRLM Torque limit - Forward operation Emergency stop (contact b) DO signal: For example: If the users want to set DO1 to be servo ready, it only needs to set the value of parameter P2-18 to 101 (refer to chapter 7). NOTE 1) 0: Output function disabled Setting of parameter P2-18 to P2-20: DO Code Signal 01 SRDY 02 SON Servo On 03 ZSPD At Zero speed 04 TSPD At Speed reached 05 TPOS At Positioning completed 06 TQL 07 ALRM Servo alarm (Servo fault) activated 08 BRKR Electromagnetic brake control 09 OLW Output overload warning 10 WARN Servo warning activated Revision January 2009 Description Servo ready At Torques limit 3-19 Chapter 3 Connections and Wiring|ASDA-B Series 3.3.4 Wiring Diagrams of I/O Signals (CN1) The valid voltage range of analog input command in speed and torque mode is -10V ~+10V. The command value can be set via relevant parameters. C1: Speed / Torque analog signal input There are two kinds of pulse inputs, Line driver input and Open-collector input. Max. input pulse frequency of Line driver input is 500kpps and max. input pulse frequency of Open-collector input is 200kpps. NOTE 1) In order to protect the internal circuit, when using open collector input, please ensure to connect one 1 ~ 2 KΩ current limit resistor before Pin 19(/SIGN) and Pin 21(/PULSE) respectively (Please refer to the wiring diagram on next page). 2) For the specifications of connected current limit resistor, please refer to the table below: Vdc Specifications 24V 1KΩ 12V 500Ω Equation: 3-20 Vdc − 2 ≅ 20mA 100 + R Revision January 2009 Chapter 3 Connections and Wiring|ASDA-B Series C2-1: Pulse input (Open collector – internal power) Servo Drive 7 VDD Approx. 1K Please ensure to connect the resistor or the photocoupler may be damaged due to excessive current. DC24V Max. input pulse frequency is 200kpps 19 /SIGN 50 20 SIGN 50 Approx. 1K 21 /PULSE 50 22 PULSE 50 13 COM- C2-2: Pulse input (Open collector – external power) Servo Drive 7 VDD Approx. 1K Please ensure to connect the resistor or the photocoupler may be damaged due to excessive current. DC24V Max. input pulse frequency is 200kpps 19 /SIGN 50 Vdc 20 SIGN 50 Approx. 1K 21 /PULSE 50 22 PULSE 50 13 COM- Revision January 2009 3-21 Chapter 3 Connections and Wiring|ASDA-B Series C3: Pulse input (Line Driver) Because this photocoupler is a unidirectional optocoupler, please pay close attention on the current direction of input pulse command. Be sure to connect a diode when the drive is applied to inductive load. (Continuous maximum current: 40mA, Instantaneous peak current: max. 100mA) C4: Wiring of DO signal, for the use of internal power supply, general load C5: Wiring of DO signal, for the use of internal power supply, inductive load 3-22 Revision January 2009 Chapter 3 Connections and Wiring|ASDA-B Series C6: Wiring of DO signal, for the use of external power supply, general load C7: Wiring of DO signal, for the use of external power supply, inductive load Use a relay or open-collector transistor to input signal. C8: Wiring of DI signal, for the use of internal power supply C9: Wiring of DI signal, for the use of internal power supply C10: Encoder output signal (Line driver) C11: Encoder output signal (Photocoupler) Revision January 2009 3-23 Chapter 3 Connections and Wiring|ASDA-B Series 3.4 Encoder Connector CN2 Integrated within the servo motor is an incremental encoder with 2,500PPR and commutation signal. When power is first applied to the servo drive, control algorithms detect the motor's rotor position through imbedded sensors in the motor within 500msec approximately. Feedback to the amplifier of the UVW signals for commutation is via the ABZ encoder signal wires. Following rotor position sensing the amplifier automatically switches to encoding for commutation control. The 2500PPR encoder is automatically multiplied to 10000PPR by X4 logic for increased control accuracy. 5 9 6 1 Figure 3.8 The layout of CN2 Drive Connector: CN2 Terminal Signal Identification Pin No Signal Name Terminal Identification 4 A phase input A Encoder A phase output A A1 Black 5 /A phase input /A Encoder /A phase output B A4 Black / Red 3 B phase input B Encoder B phase output C A2 White 2 /B phase input /B Encoder /B phase output D A5 White / Red 9 Z phase input Z Encoder Z phase output F A3 Orange 1 /Z phase input /Z Encoder /Z phase output G A6 8 Encoder power +5V Encoder 5V power S A7 Brown & Brown / White 6, 7 Encoder power GND Grounding R A8 Blue & Blue / White Shielding Shielding Shielding L A9 Shielding 3-24 Description Military Fast Connector Connector Wire Color Orange / Red Revision January 2009 Chapter 3 Connections and Wiring|ASDA-B Series 3.5 Serial Communication Connector CN3 3.5.1 CN3 Terminal Layout and Identification The servo drive can be connected to a PC or controller via a serial communication connector. The users can operate the servo drive through PC software supplied by Delta (contact to the dealer/distributor). The communication connector/port of Delta servo drive can provide two common serial communication interfaces: RS-232, and RS-485 connection. RS-232 is mostly be used but is somewhat limited. The maximum cable length for an RS-232 connection is 15 meters (50 feet). Using RS-485 interface can allow longer distance for transmission and support multiple drives to be connected simultaneously. Figure 3.9 The layout of CN3 Drive Connector: 4 1 3 6 2 5 8 7 CN3 Drive Connector CN3 Terminal Signal Identification Pin No Signal Name Terminal Identification Description For data transmission of the servo drive. Connected to the RS-485- interface of PC. 1 RS-485- RS-485- 2 Signal power +5VD 3 RS-485+ RS-485+ For data transmission of the servo drive. Connected to the RS-485+ interface of PC. 4 RS-232 receiving RS-232-RX For data receiving of the servo drive. Connected to the RS-232 interface of PC. 5 RS-232 data RS-232-TX transmission For data transmission of the servo drive. Connected to the RS-232 interface of PC. Please refer to section 3.5.2. 6 RS-232 / RS-485 data format SEL232 / 485 selection RS-232 & RS-485 data format selection For RS-485 connection, connect SEL232/485(Pin6) to GND(Pin8). For RS-232 connection, do not connect SEL232/485(Pin6) to GND(Pin8). 7 Re-flash selection Boot_Load Boot_Load terminal for DSP Reflash burn-in selection (Do not connect this terminal). 8 Grounding GND data NOTE 1) In order to avoid the communication error, if the users use their own communication connector, ensure the circuit between the connector case and all pins is not closed. Revision January 2009 3-25 Chapter 3 Connections and Wiring|ASDA-B Series 2) When using RS-232 communication, the user can use the communication cable provided by Delta PLC directly. (The PLC communication cable is compatible with all Delta Servo systems for the users’ convenience) 3.5.2 Connection between PC/Keypad and Connector CN3 Connection between PC and CN3 4 2 5 3 4 5 8 1 3 6 2 5 8 7 CN3 Drive Connector PC or Notebook Connection between Keypad and CN3 1 3 5 7 9 2 4 6 8 10 KEYPAD 3-26 5 8 8 2 2 5 3 4 4 1 3 6 2 5 8 7 CN3 Drive Connector Revision January 2009 Chapter 3 Connections and Wiring|ASDA-B Series 3.6 Standard Connection Example 3.6.1 Position Control Mode Revision January 2009 3-27 Chapter 3 Connections and Wiring|ASDA-B Series 3.6.2 Speed Control Mode 3-28 Revision January 2009 Chapter 3 Connections and Wiring|ASDA-B Series 3.6.3 Torque Control Mode Revision January 2009 3-29 Chapter 3 Connections and Wiring|ASDA-B Series This page intentionally left blank. 3-30 Revision January 2009 Chapter 4 Display and Operation This chapter describes the basic operation of the digital keypad and the features it offers. There are several modes of operation: Monitor, Parameter, Parameter Setting, Save, Write and Fast Edit Mode. In Monitor mode, users can display the monitor status. In Parameter mode, users can display and view the parameter name, unit and setting value, and also can navigate in parameter groups. In Parameter Setting mode, users can edit and change the parameter setting value. In Save mode, it allows users to save the parameters stored in PC or the servo drive into the digital keypad. In Write mode, it allows users to write the parameters out of the digital keypad and restored in the servo drive. Please note that the status monitor function of the servo drive is disabled and the LED indicators on the digital keypad are invalid at this time when in Save mode and Write mode. In Fast Edit mode, users can edit the parameters more quickly. Also, static and dynamic auto-tuning is also provided in this mode. If users desire to upgrade the firmware version of the digital keypad, please open the rear case of the keypad and turn the switch to BOOTLOAD. Then, execute the PC program and the firmware will be upgraded. For the keypad parameters and fault messages (Alarm codes), please refer to Chapter 7 and Chapter 10. 4.1 ASD-PU-01A 4.1.1 Description of Digital Keypad ASD-PU-01A The digital keypad includes the ASD-PU-01A display panel and function keys. The Figure 4.1 shows all of the features of the ASD-PU-01A digital keypad and an overview of their functions. Figure 4.1 LCD Display Status Display (LED Indication) MODE Key SHIFT Key JOG Key RESET Key UP and DOWN Key SET Key Fast Edit Key SAVE Key WRITE Key Revision January 2009 4-1 Chapter 4 Display and Operation|ASDA-B Series Name LCD Display Status Display (LED Indication) Function 2 line × 16 character LCD display shows the monitor codes, parameter settings and operation values of the AC servo drive. SON LED (Servo On Indicator). A lit LED illuminates to indicate that the servo drive is enabled. ALRM LED (Alarm Output Indicator). A lit ALRM LED illuminates to indicates that a alarm output is activated. JOG LED (JOG Operation Indicator). A lit JOG LED illuminates to indicates that JOG operation is enabled. TSPD LED (Speed reached Indicator). A lit TSPD LED illuminates to indicates that the target speed is reached and TSPD signal is activated. TPOS LED (Positioning completed Indicator). A lit TPOS LED illuminates to indicates that the target position is reached and TPOS signal is activated. MODE MODE Key. Pressing MODE key can enter or exit different parameter groups, and switch between Parameter mode and Parameter Setting mode, SAVE mode and WRITE mode. SHIFT SHIFT Key. In Parameter mode, pressing SHIFT key can scrolls through parameter groups. In Parameter Setting mode and SAVE mode, after a parameter is selected and its value displayed, pressing SHIFT key can move the cursor to the left and then change parameter settings (blinking digits) by using arrow keys. UP and DOWN arrow Key. Pressing the UP and DOWN arrow key can scroll through and change monitor codes, parameter groups and various parameter settings. In SAVE and WRITE mode, pressing UP and DOWN arrow key can scroll through and change the memory blocks. In SAVE mode, pressing UP and DOWN arrow key can select and change the memory file name also. SET SET Key. Pressing Set key can enter into the Parameter Setting mode, then display, select and save parameter groups and various parameter settings. During diagnosis operation, pressing SET key can execute the function in the last step. (The parameter settings changes are not effective until the SET key is pressed.) JOG JOG Key. Pressing JOG key can enable JOG operation immediately. 1st pressing: enter JOG operation. 2nd pressing: exit JOG operation. Please refer to Section 4.4.3 for operation. ARST Reset Key. Pressing ARST key can Used to clear a fault (Alarm). This key is available in any modes. SAVE SAVE Key. Pressing SAVE key can save parameter settings to the digital keypad. Please refer to Section 4.2.2 for operation. WRITE Fast Edit WRITE Key. Pressing WRITE key can write out the parameter settings in the digital keypad and send to the servo drive. Please refer to Section 4.2.3 for operation. Fast Edit Key. Pressing Fast Edit key can use three special functions: Fast Editing, Static Auto-tuning and Dynamic Auto-tuning. Fast editing function: 1) 1st pressing: Enable the Fast Editing function. When Fast Editing function is enabled, using UP and DOWN arrow key can browse, search and edit the parameters that have been edited before directly and quickly. The parameter setting method is the same as usual. 2) 2nd pressing: Disable the Fast Editing function. Static Auto-tuning and Dynamic Auto-tuning function: Please refer to Section 4.2.4 for operation. NOTE 1) The functions of MODE, SHIFT, UP and DOWN, and SET keys are the same as the function keys of ASDA-A series servo drive. 4-2 Revision January 2009 Chapter 4 Display and Operation|ASDA-B Series 4.1.2 Display Flowchart Monitor Mode, Parameter Mode and Parameter Setting Mode 1. When the power is applied to the AC servo drive, the digital keypad will execute communication initial setup for approximately two seconds (9600bps & 7,N,2 Modbus ASCII) first, and then enter into the monitor mode. 2. In monitor mode, pressing UP or DOWN arrow key can switch monitor parameter code. 3. In monitor mode, pressing MODE key can enter into parameter mode, pressing the SHIFT key can switch parameter group and pressing UP or DOWN arrow key can change parameter group code. 4. In parameter mode, system will enter into the parameter setting mode immediately after the SET key is pressed. The LCD display will display the corresponding setting value of this parameter simultaneously. Then, users can use UP or DOWN arrow key to change parameter value or press MODE key to exit and return back to the parameter mode. 5. In parameter setting mode, users can move the cursor to left by pressing the SHIFT key and change the parameter settings (blinking digits) by pressing the UP or DOWN arrow key. 6. After the setting value change is completed, press SET key to save parameter settings or execute command. 7. When the parameter setting is completed, LCD display will show the end code “-SET END-“ and automatically return back to parameter mode. Monitor Mode Figure 4.2 STS01:Fb REV 0 rev STS00:Fb PULSE 0 pulse STS15:IGBT temp 33 degC MODE Parameter Mode GROUP0 STS02:CMD PULSE 0 pulse P0-00:VER 0.005 P0-01:ALE 0 P0-02:STS 0 P1-01:CTL 0 P1-02:PSTL 0 P2-01:PPR 100 % P2-02:PFG 50 % SHIFT GROUP1 P1-00:PTT 2 SHIFT GROUP2 P2-00:KPP 70 rad/s GROUP3 SET P3-01:BRT 3 bps P3-02:PTL 0 10001 SHIFT GROUP4 P4-00:ASH1 1 P4-01:ASH2 1 P4-02:ASH3 1 Revision January 2009 P8-00:VERSION 1.001 SET SET END SHIFT GROUP8 Edit Setting Values 10000 SHIFT P3-00:ADR 1 Parameter Setting Mode P8-01:MISC FUN 1 P8-05:KPD ID 255 Save Setting Values 4-3 Chapter 4 Display and Operation|ASDA-B Series SAVE Mode (Save parameter settings from the Drive to the Keypad) 1. When the power is applied to the AC servo drive, the digital keypad will enter into the monitor mode first. 2. In monitor mode, pressing SAVE key can switch to SAVE mode. 3. In SAVE mode, pressing SAVE key can execute the function the users select and save the new parameter settings. 4. In SAVE mode, pressing UP and DOWN key can save the desired memory block that the users want to save. 5. If the desired memory block has not been used, the LCD display will show the message “xxxxxxxx”. If the desired memory block has been used and there are parameters data saved in it, the LCD display will show the MCU version of the servo drive and the preset file name, such as “BL001-XX”. The last two words “XX” can be modified by the users and its range is within 0 ~ 9 or A ~Z. The users can select the words by using UP and DOWN keys and change the words by using SHIFT key. 6. In SAVE mode, pressing MODE key once can return to the previous display and finally exit the SAVE mode. However, if the users have pressed the SAVE key, i.e. the SAVE operation has been executed, the MODE key will become disabled, the users cannot return to previous display and only can move to the next step. 7. The users can save the parameters in some memory block repeatedly on the condition that the version, inertia and models of the servo drives should be the same. If one of the parameters is set by the servo drive in different condition, it cannot be saved into the same memory block with other parameters and must be saved to other memory blocks. Before re-using the same memory block, please perform the “Memory Block Clear” function first (Please see the description of parameter P8-11). Figure 4.3 SAVE KPD SAVE yes? Press MODE key to return to previous display SAVE SAVE KPD SAVE 0.000 ROM00:******** MODE KPD SAVE 0.000 ROM01:******** KPD SAVE 0.000 ROM24:******** NO KPD SAVE 0.000 ROM00:saving KPD SAVE 0.000 ROM00:********? SAVE YES KPD SAVE 0.006 ROM00:BL003-00 SAVE 4-4 Revision January 2009 Chapter 4 Display and Operation|ASDA-B Series WRITE Mode (Parameter settings written out from Keypad to the Drive) 1. When the power is applied to the AC servo drive, the digital keypad will enter into the monitor mode first. 2. In monitor mode, pressing WRITE key can switch to WRITE mode. 3. In WRITE mode, pressing WRITE key can execute the function the users select and save the new parameter settings. 4. In WRITE mode, pressing UP and DOWN key can write out the desired memory block that the users want to write out. 5. If the desired memory block has not been used, the LCD display will show the message “xxxxxxxx”. If the desired memory block has been used and there are parameters data saved in it, the LCD display will show the MCU version of the servo drive and the preset file name, such as “BL001-XX”. The last two words “XX” can be modified by the users and its range is within 0 ~ 9 or A ~Z. The users can select the words by using UP and DOWN keys and change the words by using SHIFT key. 6. In WRITE mode, pressing MODE key once can return to the previous display and finally exit the WRITE mode. 7. Only the parameters of the same version, the same inertia and the same model type of the servo drives can be written out. If the servo drive version stored in the keypad is different than the actual servo drive version, the users can make them the same via Delta Servo Drive PC software, ASDAB_SW. Figure 4.4 WRITE KPD WRITE yes? Press MODE key to return to previous display WRITE WRITE KPD WRITE 0.006 ROM00:BL003-00 KPD WRITE 0.006 ROM01:BL003-01 KPD WRITE 0.006 ROM24:BL003-24 Revision January 2009 MODE KPD WRITE 0.006 ROM00:BL003-00? ALARM 47 MODEL MATCH ERR NO KPD WRITE 0.006 ROM00:writing YES WRITE 4-5 Chapter 4 Display and Operation|ASDA-B Series Fast Edit Mode (Fast Editing, Static & Dynamic Auto-tuning) 1. When the power is applied to the AC servo drive, the digital keypad will enter into the monitor mode first. 2. In monitor mode, pressing Fast Edit key can switch to Fast Edit mode. 3. In Fast Edit mode, pressing Fast Edit key can execute the function the users select and save the new parameter settings. 4. In Fast Edit mode, pressing UP and DOWN key can scroll through the functions freely. 5. In Fast Edit mode, the users can enable or disable the Fast Editing function and browse through the parameters that have been edited before. 6. In Fast Edit mode, when Static Auto-tuning function is enabled, the users can input the value of responsiveness (frequency width), motor load inertia and stiffness directly. 7. In Fast Edit mode, when Dynamic Auto-tuning function is enabled, the users can input the value of motor rotation number, motor rotation frequency, motor rotation time and responsiveness directly. 8. Static Auto-tuning function only can be enabled in Manual mode (P2-32 is set to 0). If it is enabled in AutoMode, an error message may display. 9. Dynamic Auto-tuning function only can be enabled in AutoMode (P2-32 is set to 1 or 2). If the users want to use the Dynamic Auto-tuning function in Manual mode, please press MODE key to skip FEDIT:AUTO D -L 6 this step (Please see Figure 4.5 on next page). 10. In Fast Edit mode, pressing MODE key once can return to the previous display and finally exit the Fast Edit mode (Please see Figure 4.5 on next page). 4-6 Revision January 2009 Chapter 4 Display and Operation|ASDA-B Series Figure 4.5 Fast Editing STS00:Fb PULSE 0 pulse MODE FEDIT:PR EDIT PR ENABLE FEDIT:PR EDIT Fast Edit FEDIT:PR EDIT PR DISABLE Dynamic Auto-tuning FEDIT:AUTO D MODE FEDIT:AUTO D -R 3 HZ MODE FEDIT:AUTO S Fast Edit FEDIT:AUTO S -BW 100 HZ FEDIT:AUTO S -BW 101 HZ FEDIT:AUTO D -F 1.1 HZ FEDIT:AUTO S -JR 1.1 HZ Fast Edit FEDIT:AUTO S -RH 1.000 HZ FEDIT:AUTO S -RH 1.001 HZ Fast Edit FEDIT:AUTO S -RH PR Dload Fast Edit FEDIT:AUTO D -T 15 s FEDIT:AUTO S FEDIT:AUTO S -JR 1.0 HZ Fast Edit FEDIT:AUTO D -F 1.0 HZ MODE Fast Edit Fast Edit FEDIT:AUTO D -R 2 rev Static Auto-tuning 靜態自動增益 Fast Edit FEDIT:AUTO D -T 16 s Fast Edit FEDIT:AUTO D -L 6 MODE FEDIT:AUTO D -L 7 Fast Edit FEDIT:AUTO D -L PR Dload Revision January 2009 4-7 Chapter 4 Display and Operation|ASDA-B Series 4.1.3 Status Display Save Setting Display After the SET key is pressed, LCD display will show the following display messages for approx. one second according to different status. Display Message P1 - 0 0 : PTT The setting value is saved correctly. END SET P0 - 0 0 : VER R E AD This parameter is read only. Write-protected. (cannot be changed) ONLY P4 - 1 1 : SOF 1 NO Invalid password or no password was input. P A S SWOR D P1 - 02 : PSTL DATA The setting value is error or input reserve setting value. ERR P1 - 01 : CTL ERR SET AT Description SON The servo module is enabled and this parameter cannot be changed. Abort Setting Display Display Message Description In parameter mode, pressing MODE key can abort parameter setting change and return to monitor mode. In parameter setting mode, pressing MODE key can return back to parameter mode. After returning back to parameter mode, pressing MODE key again can abort parameter setting change. P0 - 0 0 : VER A BOR T Fault Message Display Display Message When the AC servo drive has a fault, LCD display will display “ALARMnn”. “ALARM” indicates the alarm and “nn” indicates the drive fault code. The display range of alarm code “nn” is 1 to 48. For the list of drive fault code, please refer to parameter P0-01 or refer to Chapter 10 (Troubleshooting). A L ARM 0 1 OVER Description CURRENT Polarity Setting Display Display Message P1 - 09 : SP1 10 00 r pm P1 - 09 : SP1 - 4-8 10 00 r pm Description Positive value display. When entering into parameter setting mode, pressing UP or DOWN arrow key can increase or decrease the display value. SHIFT key is used to change the selected digit (The selected digit will blink). Negative value display. When the parameter setting is greater than five digits, after the display value is set, continuously press SHIFT key for six times and then the negative sign will show up to indicate a negative value. Revision January 2009 Chapter 4 Display and Operation|ASDA-B Series Monitor Setting Display In monitor mode, in order to change the monitor status, the users can press UP or DOWN arrow key or change parameter P0-02 directly to specify the monitor status. When the power is applied, the monitor status depends on the setting value of P0-02. For example, if the setting value of P0-02 is 2 when the power is applied, the C.P monitor symbol will first display and then show the “Pulse counts of pulse command [pulse]” monitor status. P0-02 Setting 0 1 2 3 4 5 6 7 8 9 10 11 Display Message STS00 : Fb PULSE pu l se 0 STS01 : Fb REV r e v 0 S T S 0 2 : CMD PULS E pu l se 0 S T S 0 3 : CMD REV r e v 0 S TS0 4 : PULSE ER R 0 pu l se S T S 0 5 : Cm d P FREQ kHz 0 STS06 : SPEED 0 S T S 0 7 : C MD 0 S T S 0 8 : C MD 0 S T S 0 9 : CMD 0 . 0 0 S T S 1 0 : CMD 0 STS11 : AVG Revision January 2009 0 r pm SPD 1 vo l t SPD 2 r pm TQL 1 vo l t TQL2 N t -m L O AD % Description Motor feedback pulse number Unit pulse Motor feedback rotation number rev Pulse counts of pulse command pulse Rotation number of pulse command Position error counts rev pulse Input frequency of pulse command kHz Motor rotation speed rpm Speed input command volt Speed input command rpm Torque input command volt Torque input command Nt-m Average load % 4-9 Chapter 4 Display and Operation|ASDA-B Series P0-02 Setting 12 13 14 15 Display Message S TS1 2 : PE AK 0 Description LOAD % STS13 : V bus vo l t 0 STS14 : JL t i me 0 S T S 1 5 : I GB T T emp de gC 0 Peak load Unit % Main circuit voltage volt Ratio of load inertia to Motor inertia time IGBT Temperature of power supply module degC(°C) The following table lists the display examples of monitor value: Display Message STS06 : SPEED r pm 30 00 STS06 : SPEED - 30 00 S T S 0 7 : C MD 5 . 0 0 4-10 Description Positive value display. Display value: +3000. Negative value display. r pm SPD 1 vo l t Display value: -3000。 Decimal point display. Display value: 5.00. Revision January 2009 Chapter 4 Display and Operation|ASDA-B Series 4.1.4 Fault Code Display Operation After entering the parameter mode P4-00 to P4-04 (Fault Record), press SET key to display the corresponding fault code history for the parameter or press UP arrow key to display the fault code of ASH1 to ASH5 in order. ASH1 indicates the most recent occurred fault code, ASH2 is the previous occurred fault code before ASH1 and so on. Figure 4.8 Fault Code History P 4 - 0 0 : ASH1 0 P 4 - 0 1 : ASH2 Current Display Fault Code History SET Status Display SET 0 P 4 - 0 2 : ASH3 SET 0 Revision January 2009 P 4 - 0 1 : ASH2 P 4 - 0 2 : ASH3 0 SET 0 P 4 - 0 4 : ASH5 0 0 0 P 4 - 0 3 : ASH4 P 4 - 0 0 : ASH1 P 4 - 0 3 : ASH4 0 SET P 4 - 0 4 : ASH5 0 4-11 Chapter 4 Display and Operation|ASDA-B Series 4.1.5 JOG Operation After entering parameter mode P4-05, the users can follow the following steps to perform JOG operation or press JOG key on the digital keypad to enter into parameter setting mode of P4-05 directly. Step 1. Press the SET key to display the JOG rpm speed. (The default value is 20 rpm). Step 2. Press the UP or DOWN arrow keys to increase or decrease the desired JOG speed. (This also can be undertaken by using the SHIFT key to move the cursor to the desired unit column (the effected number will flash) then changed using the UP and DOWN arrow keys. The example display in Figure 4.8 is adjusted as 100rpm.) Step 3. Press the SET key when the desired JOG speed is set. The Servo Drive will display "JOG" and JOG LED will light up. Step 4. Press the UP or DOWN arrow keys to jog the motor either CCW or CW. The motor will only rotate while the arrow key is activated. Step 5. To change JOG speed again, press the MODE key. After JOG speed is changed, press the SET key and the JOG operation will run again. Refer back to #2 and #3 to change speed. NOTE 1) JOG operation is effective only when Servo On (when the servo drive is enabled). 2) Before pressing JOG key, please ensure to confirm that P2-10 (DI1) is set to 101 (Servo On). Otherwise, the JOG operation cannot be enabled even if the JOG key has been pressed. 3) The users can set the acceleration and deceleration time in advance (the settings of parameter P134, P1-35 and P1-36). 4-12 Revision January 2009 Chapter 4 Display and Operation|ASDA-B Series Figure 4.9 P 4 - 0 5 : J OG 20 r pm SET P 4 - 0 5 : J OG 20 r pm P 4 - 0 5 : J OG 21 r pm P 4 - 0 5 : J OG 1 00 MODE r pm SET P 4 - 0 5 : J OG J OG CCW Revision January 2009 C rcl ounte o ck w r pm is e CW Clock wise 4-13 Chapter 4 Display and Operation|ASDA-B Series 4.1.6 DO Force Output Diagnosis Operation For testing, the digital outputs can be forced to be activated (ON) or inactivated (OFF) by using parameter P4-06. Follow the setting method in Figure 4.10 to enter into DO force output diagnosis operation (OP x) mode (“x” indicates the parameter range from 0 to 7). Pressing UP or DOWN arrow key can change “x” value from 0 to 7 (hexadecimal format) and force digital outputs DO1 to DO3 to be activated (ON) or inactivated (OFF). The DO function and status is determined by P2-18 to P2-20. This function is enabled only when Servo Off (the servo drive is disabled). Figure 4.10 P4 - 0 6 : FOT 0 SET Force DO1 to be activated Force DO2 to be activated P4 - 0 6 : FOT OP 0 P4 - 0 6 : FOT OP 1 P4 - 0 6 : FOT Force DO3 to be activated 4-14 OP 2 Revision January 2009 Chapter 4 Display and Operation|ASDA-B Series 4.1.7 DI Diagnosis Operation Following the setting method in Figure 4.11 can perform DI diagnosis operation (parameter P4-07). According to the ON and OFF status of the digital inputs DI1 to DI6, the corresponding status will display on the servo drive LCD display. When the segment lit and display on the screen, it means that the corresponding digital input signal is ON. Figure 4.11 P4 - 07 : I TST 5 7 SET P4 - 07 : I TST D I DI6: ON DI5: ON DI4: ON DI3: OFF DI2: OFF DI1: ON 4.1.8 DO Diagnosis Operation Following the setting method in Figure 4.12 can perform DO diagnosis operation (parameter P4-09). According to the ON and OFF status of the digital outputs DO1 to DO3, the corresponding status will display on the servo drive LCD display. When the segment lit and display on the screen, it means that the corresponding digital input signal is ON. Figure 4.12 P 4 - 0 9 : MOT 6H SET P 4 - 0 9 : MOT DO DI3: ON DI2: ON DI1: OFF Revision January 2009 4-15 Chapter 4 Display and Operation|ASDA-B Series 4.1.9 Parameters Read and Write Digital keypad provides the servo parameters read and write function not only for the servo drive but also for PC side. The function of parameter read and write must be set via the PC software (Please see Figure 4.6 & Figure 4.7). The users can use this software to read, write and manage all parameters. When using this software to read and write parameters, the communication method of keypad parameter P8-01 must be set to 0. Figure 4.6 4-16 Revision January 2009 Chapter 4 Display and Operation|ASDA-B Series Figure 4.7 Revision January 2009 4-17 Chapter 4 Display and Operation|ASDA-B Series 4.2 ASD-PU-01B 4.2.1 Description of Digital Keypad ASD-PU-01B The digital keypad includes the ASD-PU-01B display panel and function keys. The Figure 4.8 shows all of the features of the ASD-PU-01B digital keypad and an overview of their functions. Figure 4.8 Name Function LED Display 5-digit LED display shows the monitor codes, parameter settings and operation values of the AC servo drive. Status Display (LED Indication) SON LED (Servo On Indicator). A lit LED illuminates to indicate that the servo drive is enabled. ALRM LED (Alarm Output Indicator). A lit ALRM LED illuminates to indicates that a alarm output is activated. JOG LED (JOG Operation Indicator). A lit JOG LED illuminates to indicates that JOG operation is enabled. TSPD LED (Speed reached Indicator). A lit TSPD LED illuminates to indicates that the target speed is reached and TSPD signal is activated. MODE Key. Pressing MODE key can enter or exit different parameter groups, and switch between Parameter mode and Parameter Setting mode, SAVE ( mode and WRITE ( ) ) mode. SHIFT Key. In Parameter mode, pressing SHIFT key can scrolls through parameter groups. In Parameter Setting mode and SAVE ( ) mode, after a parameter is selected and its value displayed, pressing SHIFT key can move the cursor to the left and then change parameter settings (blinking digits) by using arrow keys. 4-18 Revision January 2009 Chapter 4 Display and Operation|ASDA-B Series Name Function UP and DOWN arrow Key. Pressing the UP and DOWN arrow key can scroll through and change monitor codes, parameter groups and various parameter settings. In SAVE ( ) mode and WRITE ( ) mode, pressing UP and DOWN arrow key can scroll through and change the memory blocks. In SAVE mode, pressing UP and DOWN arrow key can select and change the memory file name also. SET Key. Pressing SET key can enter into the Parameter Setting mode, then display, select and save parameter groups and various parameter settings. During diagnosis operation, pressing SET key can execute the function in the last step. (The parameter settings changes are not effective until the SET key is pressed.) Function Key. Pressing Function key can enable JOG, Reset, Parameter Read & Write, Fast Editing, Static Auto-tuning and Dynamic Auto-tuning these functions. 4.2.2 Display Flowchart Monitor Mode, Parameter Mode and Parameter Setting Mode 1. When the power is applied to the AC servo drive, the digital keypad will execute communication initial setup for approximately two seconds (9600bps & 7,N,2 Modbus ASCII) first, and then enter into the monitor mode. 2. In monitor mode, pressing UP or DOWN arrow key can switch monitor parameter code. 3. In monitor mode, pressing MODE key can enter into parameter mode, pressing the SHIFT key can switch parameter group and pressing UP or DOWN arrow key can change parameter group code. 4. In parameter mode, system will enter into the parameter setting mode immediately after the SET key is pressed. The LED display will display the corresponding setting value of this parameter simultaneously. Then, users can use UP or DOWN arrow key to change parameter value or press MODE key to exit and return back to the parameter mode. 5. In parameter setting mode, users can move the cursor to left by pressing the SHIFT key and change the parameter settings (blinking digits) by pressing the UP or DOWN arrow key. 6. After the setting value change is completed, press SET key to save parameter settings or execute command. 7. When the parameter setting is completed, LED display will show the end code “-END-“ and automatically return back to parameter mode. Revision January 2009 4-19 Chapter 4 Display and Operation|ASDA-B Series Figure 4.9 4-20 Revision January 2009 Chapter 4 Display and Operation|ASDA-B Series SAVE Mode ( Save parameter settings from the Drive to the Keypad) 1. When the power is applied to the AC servo drive, the digital keypad will enter into the monitor mode first. 2. In monitor mode, pressing FUNC key first. Then, pressing UP key four times or DOWN key three times can switch to SAVE mode. 3. In SAVE mode, pressing UP and DOWN key can save the desired memory block that the users want to save. 4. If the desired memory block has not been used, the LED display will show the message “00000” or “10000” or “20000” or “30000”, etc. If the desired memory block has been used and there are parameters data saved in it, the LED display will show the MCU version of the servo drive and the preset file name. For example, if the MCU version is 1.014, the message “01014” or “11014” or “21014” or “31014”, etc. will show on the LED display. The users can change the save address (memory block) by using UP and DOWN keys. 5. After the save address (memory block) is selected, press FUNC key, the LED display will show . At this time, pressing MODE key once can return to the previous display, pressing FUNC key can record the address and save the data. When recording the address, the LED display will show . After the address is saved to the keypad, the LED display will show “0XXXX” (such as “01012” shown in Figure 4.10 on next page). 6. In SAVE mode, pressing MODE key once can return to the previous display and finally exit the SAVE mode. However, if the users have pressed the FUNC key and enter into SAVE mode, i.e. the SAVE operation has been executed, the MODE key will become disabled, and the users cannot return to previous display and only can move to the next step. 7. The users can save the parameters in some memory block repeatedly on the condition that the version, inertia and models of the servo drives should be the same. If one of the parameters is set by the servo drive in different condition, it cannot be saved into the same memory block with other parameters and must be saved to other memory blocks. Before re-using the same memory block, please perform the “Memory Block Clear” function first (Please see the description of parameter P8-11). Revision January 2009 4-21 Chapter 4 Display and Operation|ASDA-B Series Figure 4.10 4-22 Revision January 2009 Chapter 4 Display and Operation|ASDA-B Series WRITE Mode ( Parameter settings written out from Keypad to the Drive) 1. When the power is applied to the AC servo drive, the digital keypad will enter into the monitor mode first. 2. In monitor mode, pressing FUNC key first. Then, pressing UP key five times or DOWN key two times can switch to WRITE mode. 3. In WRITE mode, pressing UP and DOWN key can write out the desired memory block that the users want to write out. 4. If the desired memory block has not been used, the LED display will show the message “00000” or “10000” or “20000” or “30000”, etc. If the desired memory block has been used, the LED display will show the MCU version of the servo drive and the preset file name. For example, if the MCU version is 1.014, the message “01014” or “11014” or “21014” or “31014”, etc. will show on the LED display. The users can change the write address (memory block) by using UP and DOWN keys. 5. After the write address (memory block) is selected, press FUNC key, the LED display will show . At this time, pressing MODE key once can return to the previous display, pressing FUNC key can record the address and write out the data. When recording the address, the LED display will show . After the address is written, the LED display will show “0XXXX” (such as “01012” shown in Figure 4.11 on next page). 6. In WRITE mode, pressing MODE key once can return to the previous display and finally exit the WRITE mode. 7. Only the parameters of the same version, the same inertia and the same model type of the servo drives can be written out. If the servo drive version stored in the keypad is different than the actual servo drive version, the users can make them the same via Delta Servo Drive PC software, ASDAB_SW. Revision January 2009 4-23 Chapter 4 Display and Operation|ASDA-B Series Figure 4.11 4-24 Revision January 2009 Chapter 4 Display and Operation|ASDA-B Series Fast Edit Mode ( Fast Editing Function) 1. When the power is applied to the AC servo drive, the digital keypad will enter into the monitor mode first. 2. In monitor mode, pressing FUNC key once can switch to Fast Edit mode. 3. In Fast Edit mode, pressing FUNC key can enable and disable Fast Editing function. When display on the LED display, it indicates Fast Editing function is enabled. When display on the LED display, it indicates Fast Editing function is disabled. 4. In Fast Edit mode, the users can enable or disable the Fast Editing function and browse through the parameters that have been edited before. 5. In Fast Edit mode, when Static Auto-tuning function is enabled, the users can input the value of responsiveness (frequency width), motor load inertia and stiffness directly. 6. In Fast Edit mode, when Dynamic Auto-tuning function is enabled, the users can input the value of motor rotation number, motor rotation frequency, motor rotation time and responsiveness directly. 7. Static Auto-tuning function only can be enabled in Manual mode (P2-32 is set to 0). If it is enabled in AutoMode, an error message may display. 8. Dynamic Auto-tuning function only can be enabled in AutoMode (P2-32 is set to 1 or 2). If the users want to use the Dynamic Auto-tuning function in Manual mode, please press MODE key to skip the fourth step, which is the step used to specify the responsiveness. 9. In Fast Edit mode, pressing MODE key once can return to the previous display and finally exit the Fast Edit mode (Please see Figure 4.12 below). Figure 4.12 Revision January 2009 4-25 Chapter 4 Display and Operation|ASDA-B Series Dynamic Auto-tuning Mode ( Dynamic Auto-tuning Function) 1. When the power is applied to the AC servo drive, the digital keypad will enter into the monitor mode first. 2. In monitor mode, pressing FUNC key first. Then, pressing UP key two times or DOWN key five times can switch to Dynamic Auto-tuning mode. 3. In Dynamic Auto-tuning mode, the users can input the value of motor rotation number, motor rotation frequency, motor rotation time and responsiveness directly. 4. Dynamic Auto-tuning function only can be enabled in AutoMode (P2-32 is set to 1 or 2). If the users want to use the Dynamic Auto-tuning function in Manual mode, please press MODE key to skip the fourth step, which is the step used to specify the responsiveness. 5. In Fast Edit mode, pressing MODE key once can return to the previous display and finally exit the Fast Edit mode (Please see Figure 4.13 below). Figure 4.13 4-26 Revision January 2009 Chapter 4 Display and Operation|ASDA-B Series Static Auto-tuning Mode ( Static Auto-tuning Function) 1. When the power is applied to the AC servo drive, the digital keypad will enter into the monitor mode first. 2. In monitor mode, pressing FUNC key first. Then, pressing UP key two times or DOWN key five times can switch to Static Auto-tuning mode. 3. In Static Auto-tuning mode, the users can input the value of responsiveness (frequency width), motor load inertia and stiffness directly. 4. Static Auto-tuning function only can be enabled in Manual mode (P2-32 is set to 0). If it is enabled in AutoMode, an error message may display. 5. In Fast Edit mode, pressing MODE key once can return to the previous display and finally exit the Fast Edit mode (Please see Figure 4.14 below). Figure 4.14 Revision January 2009 4-27 Chapter 4 Display and Operation|ASDA-B Series 4.2.3 Status Display Save Setting Display After the SET key is pressed, LED display will show the following display messages for approx. one second according to different status. Display Message Description The setting value is saved correctly. This parameter is read only. Write-protected. (cannot be changed) Invalid password or no password was input. The setting value is error or input reserve setting value. The servo module is enabled and this parameter cannot be changed. Abort Setting Display Display Message Description In parameter mode, pressing MODE key can abort parameter setting change and return to monitor mode. In parameter setting mode, pressing MODE key can return back to parameter mode. After returning back to parameter mode, pressing MODE key again can abort parameter setting change. Fault Message Display Display Message Description When the AC servo drive has a fault, LED display will display “ALEnn”. “ALE” indicates the alarm and “nn” indicates the drive fault code. The display range of alarm code “nn” is 1 to 48. For the list of drive fault code, please refer to parameter P0-01 or refer to Chapter 10 (Troubleshooting). Polarity Setting Display Display Message Description Positive value display. When entering into parameter setting mode, pressing UP or DOWN arrow key can increase or decrease the display value. SHIFT key is used to change the selected digit (The selected digit will blink). Negative value display. When the parameter setting is greater than five digits, after the display value is set, continuously press SHIFT key for six times and then the negative sign will show up to indicate a negative value. 4-28 Revision January 2009 Chapter 4 Display and Operation|ASDA-B Series Monitor Setting Display In monitor mode, in order to change the monitor status, the users can press UP or DOWN arrow key or change parameter P0-02 directly to specify the monitor status. When the power is applied, the monitor status depends on the setting value of P0-02. For example, if the setting value of P0-02 is 2 when the power is applied, the monitor function will be “Pulse counts of pulse command”, the C.P monitor codes will first display and then the pulse number will display after. P0-02 Setting Display Message Description Unit 0 Motor feedback pulse number 1 Motor feedback rotation number rev 2 Pulse counts of pulse command pulse 3 Rotation number of pulse command 4 Position error counts 5 Input frequency of pulse command kHz 6 Motor rotation speed rpm 7 Speed input command volt 8 Speed input command rpm 9 Torque input command volt 10 Torque input command Nt-m 11 Average load % 12 Peak load % 13 Main circuit voltage Revision January 2009 pulse rev pulse volt 4-29 Chapter 4 Display and Operation|ASDA-B Series P0-02 Setting Display Message Description Unit 14 Ratio of load inertia to Motor inertia time 15 IGBT Temperature of power supply module degC(°C) The following table lists the display examples of monitor value: Display Message Description Positive value display. Display value: +3000. Negative value display. Display value: -3000。 Decimal point display. Display value: 5.00. 4-30 Revision January 2009 Chapter 4 Display and Operation|ASDA-B Series 4.2.4 Fault Code Display Operation After entering the parameter mode P4-00 to P4-04 (Fault Record), press SET key to display the corresponding fault code history for the parameter or press UP arrow key to display the fault code of H1 to H5 in order. H1 indicates the most recent occurred fault code, H2 is the previous occurred fault code before H1 and so on. Figure 4.15 4.2.5 JOG Operation After entering parameter mode P4-05, the users can follow the following steps to perform JOG operation or press FUNC key on the digital keypad to enter into JOG mode (parameter setting mode of P4-05) directly. Step 1 Press the FUNC key to display the JOG rpm speed. (The default value is 20 rpm). Step 2 Press the UP or DOWN arrow keys to increase or decrease the desired JOG speed. (This also can be undertaken by using the SHIFT key to move the cursor to the desired unit column (the effected number will flash) then changed using the UP and DOWN arrow keys. The example display in Figure 4.16 is adjusted as 21rpm.) Step 3 Press the SET key when the desired JOG speed is set. The Servo Drive will display and JOG LED will light up. Step 4 Press the UP or DOWN arrow keys to jog the motor either CCW or CW. The motor will only rotate while the arrow key is activated. Step 5 To change JOG speed again, press the MODE key. After JOG speed is changed, press the SET key and the JOG operation will run again. Refer back to #2 and #3 to change speed. Revision January 2009 4-31 Chapter 4 Display and Operation|ASDA-B Series NOTE 1) JOG operation is effective only when Servo On (when the servo drive is enabled). 2) Before using JOG function, please ensure to confirm that P2-10 (DI1) is set to 101 (Servo On). Otherwise, the JOG operation cannot be enabled even if the FUNC key has been pressed. 3) The users can set the acceleration and deceleration time in advance (the settings of parameter P134, P1-35 and P1-36). Figure 4.16 4-32 Revision January 2009 Chapter 4 Display and Operation|ASDA-B Series 4.2.6 DO Force Output Diagnosis Operation For testing, the digital outputs can be forced to be activated (ON) or inactivated (OFF) by using parameter P4-06. Follow the setting method in Figure 4.17 to enter into DO force output diagnosis operation (OP x) mode (“x” indicates the parameter range from 0 to 7). Pressing UP or DOWN arrow key can change “x” value from 0 to 7 (hexadecimal format) and force digital outputs DO1 to DO3 to be activated (ON) or inactivated (OFF). The DO function and status is determined by P2-18 to P2-20. This function is enabled only when Servo Off (the servo drive is disabled). Figure 4.17 Revision January 2009 4-33 Chapter 4 Display and Operation|ASDA-B Series 4.2.7 DI Diagnosis Operation Following the setting method in Figure 4.18 can perform DI diagnosis operation (parameter P4-07). According to the ON and OFF status of the digital inputs DI1 to DI6, the corresponding status will display on the servo drive LED display. When the segment lit and display on the screen, it means that the corresponding digital input signal is ON. Figure 4.18 4-34 Revision January 2009 Chapter 4 Display and Operation|ASDA-B Series 4.2.8 DO Diagnosis Operation Following the setting method in Figure 4.19 can perform DO diagnosis operation (parameter P4-09). According to the ON and OFF status of the digital outputs DO1 to DO3, the corresponding status will display on the servo drive LED display. When the segment lit and display on the screen, it means that the corresponding digital input signal is ON. Figure 4.19 Revision January 2009 4-35 Chapter 4 Display and Operation|ASDA-B Series 4.2.9 Parameters Read and Write Digital keypad provides the servo parameters read and write function not only for the servo drive but also for PC side. The function of parameter read and write must be set via the PC software (Please see Figure 4.20 & Figure 4.21). The users can use this software to read, write and manage all parameters. When using this software to read and write parameters, the communication method of keypad parameter P8-01 must be set to 0. Figure 4.20 4-36 Revision January 2009 Chapter 4 Display and Operation|ASDA-B Series Figure 4.21 Revision January 2009 4-37 Chapter 4 Display and Operation|ASDA-B Series This page intentionally left blank. 4-38 Revision January 2009 Chapter 5 Trial Run and Tuning Procedure This chapter describes trial run and tuning procedure for servo drive and motor. Trial run, which is divided into two parts, one part is to introduce the trial run without load, and the other part is to introduce trial run with load. Ensure to complete the trial run without load first before performing the trial run with load. Tuning procedure includes the tuning process, flowchart, and the relevant parameters of AutoMode (PI & PDFF) mode and Manual mode 5.1 Inspection without Load In order to prevent accidents and avoid damaging the servo drive and mechanical system, the trial run should be performed under no load condition (no load connected, including disconnecting all couplings and belts). Do not run servo motor while it is connected to load or mechanical system because the unassembled parts on motor shaft may easily disassemble during running and it may damage mechanical system or even result in personnel injury. After removing the load or mechanical system from the servo motor, if the servo motor can runs normally following up the normal operation procedure (when trial run without load is completed), then user can connect to the load and mechanical system to run the servo motor. ¾ In order to prevent accidents, the initial trial run for servo motor should be conducted under no load conditions (separate the motor from its couplings and belts). ¾ Caution: Please perform trial run without load first and then perform trial run with load connected. After the servo motor is running normally and regularly without load, then run servo motor with load connected. Ensure to perform trial run in this order to prevent unnecessary danger. After power in connected to AC servo drive, the charge LED will light and it indicates that AC servo drive is ready. Please check the followings before trial run in order to find the problem and correct it in advance. Doing this can avoid the damage to the servo drive and servo motor. Item Content z z z z Inspection before z operation z (Control power is not applied) z z z z z Revision January 2009 Inspect the servo drive and servo motor to insure they were not damaged. To avoid an electric shock, be sure to connect the ground terminal of servo drive to the ground terminal of control panel. Before making any connection, wait 10 minutes for capacitors to discharge after the power is disconnected, alternatively, use an appropriate discharge device to discharge. Ensure that all wiring terminals are correctly insulated. Ensure that all wiring is correct or damage and or malfunction may result. Visually check to ensure that there are not any unused screws, metal strips, or any conductive or inflammable materials inside the drive. Never put inflammable objects on servo drive or close to the external regenerative resistor. Make sure control switch is OFF. If the electromagnetic brake is being used, ensure that it is correctly wired. If required, use an appropriate electrical filter to eliminate noise to the servo drive. Ensure that the external applied voltage to the drive is correct and matched to the controller. 5-1 Chapter 5 Trial Run and Tuning Procedure|ASDA-B Series Item Content z z Inspection during operation (Control power is applied)) z z z z 5-2 Ensure that the cables are not damaged, stressed excessively or loaded heavily. When the motor is running, pay close attention on the connection of the cables and notice that if they are damaged, frayed or over extended. Check for abnormal vibrations and sounds during operation. If the servo motor is vibrating or there are unusual noises while the motor is running, please contact the dealer or manufacturer for assistance. Ensure that all user-defined parameters are set correctly. Since the characteristics of various machinery are different, in order to avoid accident or cause damage, do not adjust the parameter abnormally and ensure the parameter setting is not an excessive value. Ensure to reset some parameters when the servo drive is off (Please refer to Chapter 7). Otherwise, it may result in malfunction. If there is no contact sound or there be any unusual noises when the relay of the servo drive is operating, please contact your distributor for assistance or contact with Delta. Check for abnormal conditions of the power indicators and LED display. If there is any abnormal condition of the power indicators and LED display, please contact your distributor for assistance or contact with Delta. Revision January 2009 Chapter 5 Trial Run and Tuning Procedure|ASDA-B Series 5.2 Applying Power to the Drive Users please observe the following steps when applying power supply to the servo drive. 1. Please check and confirm the wiring connection between the drive and motor is correct. 1) Terminal U, V, W and FG (frame ground) must connect to Red, White, Black and Green cables separately (U: Red, V: White, W: Black, FG: Green). If not connect to the specified cable and terminal, then the drive cannot control motor. The motor grounding lead, FG must connect to grounding terminal. For more information of cables, please refer to section 3.1. 2) Ensure to connect encoder cable to CN2 connector correctly. If users only desire to execute JOG operation, it is not necessary to make any connection to CN1 and CN3 connector. For more information of the connection of CN2 connector, please refer to Section 3.1 and 3.4. ¾ Do not connect the AC input power (R, S, T) to the (U, V, W) output terminals. This will damage the AC servo drive. 2. Main circuit wiring Connect power to the AC servo. For three-phase input power connection and single-phase input power connection, please refer to Section 3.1.3. 3. Turn the Power On The servo power is main circuit power (R, S, T). When the power is on, the AC servo drive will start many items of self-test. After the test, if displays and blinks on the LCD display, it indicates that the testing result is normal. If there is any text or value displayed on the display, please refer to parameter P0-01 (Drive Fault Code) to know the fault message and refer to Chapter 10 (Troubleshooting) to clear or remove the fault. 1) When display shows: Over voltage: The main circuit voltage has exceeded its maximum allowable value or input power is error (Incorrect power input). Corrective Actions: Use voltmeter to check whether the input voltage falls within the rated input voltage. Use voltmeter to check whether the input voltage is within the specified limit. Revision January 2009 5-3 Chapter 5 Trial Run and Tuning Procedure|ASDA-B Series 2) When display shows: Encoder error: Check if the wiring is correct. Check if the encoder wiring (CN2) of servo motor is loose or incorrect. Corrective Actions: Check if the user performs wiring recommended in the user manual. Examine the encoder connector and cable. Inspect whether wire is loose or not. Check if the encoder is damaged. 3) When display shows: Emergency stop activated: Please check if any of digital inputs DI1~DI6 signal is set to “Emergency Stop” (EMGS). Corrective Actions: If it does not need to use “Emergency Stop (EMGS)” as input signal, the users only need to confirm that if all of the digital inputs DI1~DI6 are not set to “Emergency Stop (EMGS)”. (The setting value of parameter P2-10 to P2-15 is not set to 21.) If it is necessary to use “Emergency Stop (EMGS)” as input signal, the users only need to confirm that which of digital inputs DI1~DI6 is set to “Emergency Stop (EMGS)” and check if the digital input signal is ON (It should be activated). 4) When display shows: Reverse limit switch error: Please check if any of digital inputs DI1~DI6 signal is set to “Reverse inhibit limit (CWL)” and check if the signal is ON or not. Corrective Actions: If it does not need to use “Reverse inhibit limit (CWL)” as input signal, the users only need to confirm that if all of the digital inputs DI1~DI6 are not set to “Reverse inhibit limit (CWL)”. (The setting value of parameter P2-10 to P2-15 is not set to 22.) If it is necessary to use “Reverse inhibit limit (CWL)” as input signal, the users only need to confirm that which of digital inputs DI1~DI6 is set to “Reverse inhibit limit (CWL)” and check if the digital input signal is ON (It should be activated). 5-4 Revision January 2009 Chapter 5 Trial Run and Tuning Procedure|ASDA-B Series 5) When display shows: Forward limit switch error: Please check if any of digital inputs DI1~DI6 signal is set to “Forward inhibit limit (CCWL)” and check if the signal is ON or not. Corrective Actions: If it is no need to use “Forward inhibit limit (CCWL)” as input signal, the users only need to confirm that if all of the digital inputs DI1~DI8 are not set to “Forward inhibit limit (CCWL)”. (The setting value of parameter P2-10 to P2-15 is not set to 23.) If it is necessary to use “Forward inhibit limit (CCWL)” as input signal, the users only need to confirm that which of digital inputs DI1~DI6 is set to “Forward inhibit limit (CCWL)” and check if the digital input signal is ON (It should be activated). When “Digital Input 1 (DI1)” is set to Servo On (SON), if DI1 is set to ON (it indicates that Servo On (SON) function is enabled) and the following fault message shows on the display: 6) When display shows: Overcurrent: Corrective Actions: Check the wiring connections between the servo drive and motor. Check if the circuit of the wiring is closed. Remove the short-circuited condition and avoid metal conductor being exposed. 7) When display shows: Undervoltage: Corrective Actions: Check whether the wiring of main circuit input voltage is normal. Use voltmeter to check whether input voltage of main circuit is normal. Use voltmeter to check whether the input voltage is within the specified specification. 8) When display shows: Revision January 2009 5-5 Chapter 5 Trial Run and Tuning Procedure|ASDA-B Series Magnetic field error: Corrective Actions: Check if the encoder is abnormal. Verify the encoder connector. 9) When display shows: Input power phase loss: Corrective Actions: Verify the main circuit power R, S, T. Check for possible poor connection on the power cable. Check if one phase of the input power is lost. NOTE 1) If there are any unknown fault codes and abnormal display when applying power to the drive or servo on is activated (without giving any command), please inform the distributor or contact with Delta for assistance. 5-6 Revision January 2009 Chapter 5 Trial Run and Tuning Procedure|ASDA-B Series 5.3 JOG Trial Run without Load It is very convenient to use JOG trial run without load to test the servo drive and motor as it can save the wiring. The external wiring is not necessary and the users only need to connect the digital keypad (ASD-PU01A or ASD-PU-01B) to the servo drive. For safety, it is recommended to set JOG speed at low speed. Please refer to the following steps to perform JOG trial run without load. 5.3.1 ASD-PU-01A Tuning Flowchart STEP 1: Turn the drive ON through software. Ensure that there is no fault message display on the LCD display and the servo drive is normal. STEP 2: Press JOG key on the keypad and the drive will enter into JOG operation mode automatically. (At this time, the servo drive is enabled (Servo On).) STEP 3: The users can press UP and DOWN key to change JOG speed and press SHIFT key to adjust the digit number of the displayed value. STEP 4: Pressing SET key can determine the speed of JOG operation. STEP 5: Pressing UP key and the servo motor will run in CCW direction. After releasing UP key, the motor will stop running. STEP 6: Pressing DOWN key and the servo motor will run in CW direction. After releasing DOWN key, the motor will stop running. CW and CCW Definition: CCW (Counterclockwise): when facing the servo motor shaft, CCW is reverse running. CW (Clockwise): when facing the servo motor shaft, CW is forward running. STEP 7: When pressing MODE key, it can exit JOG operation mode. NOTE Please note that JOG operation cannot be used when EMGS occurs (ALE13, Emergency stop activated). However, if CWL (ALE14, Reverse inhibit limit) or CCWL (ALE15, Forward inhibit limit) occurs during JOG operation, the users can still use JOG operation without problem. Please refer to the description of Section 4.1.5 in Chapter 4. Revision January 2009 5-7 Chapter 5 Trial Run and Tuning Procedure|ASDA-B Series 5.3.2 ASD-PU-01B Tuning Flowchart STEP 1: Turn the drive ON through software. Ensure that there is no fault message display on the LED display and the servo drive is normal. STEP 2: Press FUNC key on the keypad first. Then, press UP key three times or DOWN key four times can enter into JOG operation mode automatically. (At this time, the servo drive is enabled (Servo On).) STEP 3: Pressing FUNC key can enter into change JOG speed mode. STEP 4: The users can press UP and DOWN key to change JOG speed and press SHIFT key to adjust the digit number of the displayed value. STEP 5: Pressing SET key can determine the speed of JOG operation. After the JOG speed is determined, will show on the LED display. STEP 5: Pressing UP key and the servo motor will run in CCW direction. After releasing UP key, the motor will stop running. STEP 6: Pressing DOWN key and the servo motor will run in CW direction. After releasing DOWN key, the motor will stop running. CW and CCW Definition: CCW (Counterclockwise): when facing the servo motor shaft, CCW is reverse running. CW (Clockwise): when facing the servo motor shaft, CW is forward running. STEP 7: When pressing MODE key, it can exit JOG operation mode. ( will show on the LED display after exiting JOG operation mode. At this time, if the users press MODE key once, the servo drive will enter into monitor mode again.) NOTE 1) Please note that JOG operation cannot be used when EMGS occurs (ALE13, Emergency stop activated). However, if CWL (ALE14, Reverse inhibit limit) or CCWL (ALE15, Forward inhibit limit) occurs during JOG operation, the users can still use JOG operation without problem. 2) Please refer to the description of Section 4.2.5 in Chapter 4. 5-8 Revision January 2009 Chapter 5 Trial Run and Tuning Procedure|ASDA-B Series 5.4 Speed Trial Run without Load Before speed trial run, fix and secure the motor as possible to avoid the danger from the reacting force when motor speed changes. STEP 1: Set the value of parameter P1-01 to 4 and it is speed (Sz) control mode. Please ensure to set P1-01 when the servo drive is Off (Servo Off). After selecting the operation mode as speed (Sz) control mode, please restart the drive as P1-01 is effective only after the servo drive is restarted (after switching power off and on). STEP 2: In speed control mode, the necessary Digital Inputs are listed as follows: Digital Input Parameter Setting Value Sign Function Description CN1 PIN No. DI1 P2-10=101 SON Servo On DI1-=17 DI2 P2-11=109 TRQLM Torque limit enabled DI2-=18 DI3 P2-12=114 SPD0 Speed command selection 0 DI3-=5 DI4 P2-13=115 SPD1 Speed command selection 1 DI4-=3 DI5 P2-14=102 ARST Alarm Reset DI5-=15 DI6 P2-15=0 Disabled This DI function is disabled DI6-=14 By default, DI4 is the function of reverse inhibit limit, DI5 is the function of forward inhibit limit and DI6 is the function of emergency stop (DI6), if the users do not set the setting value of parameters P2-13 to P2-15 to 0 (Disabled), the faults (ALE13, 14 and 15) will occur (For the information of fault messages, please refer to Chapter 10). Therefore, if the users do not need to use these three digit inputs, please set the setting value of parameters P2-13 to P2-15 to 0 (Disabled) in advance. Now, we need to use DI4 and D5 (please refer to the above table), so it only needs to disable the DI6, i.e. set the setting value of parameter P2-15 to 0. All the digital inputs of Delta ASDA-B series are user-defined, and the user can set the DI signals freely. Ensure to refer to the definitions of DI signals before defining them (For the description of DI signals, please refer to Table 7.A in Chapter 7). The speed command is selected by SPD0, SPD1. Please refer to the following table: Speed Command No. DI signal of CN1 SPD1 SPD0 S1 0 0 S2 0 1 S3 1 0 S4 1 1 Command Source Content Range N/A Speed command is 0(zero) N/A P1-09 -5000 ~ 5000rpm P1-10 -5000 ~ 5000rpm P1-11 -5000 ~ 5000rpm Internal parameter 0: indicates OFF (Normally Open); 1: indicates ON (Normally Closed) If any alarm code displays after the setting is completed, the users can restart the drive or set DI5 to be activated to clear the fault. Please refer to section 5.2. Revision January 2009 5-9 Chapter 5 Trial Run and Tuning Procedure|ASDA-B Series The settings of speed command: P1-09 is set to 3000 Input value command Rotation direction P1-10 is set to 100 + CCW P1-11 is set to -3000 - CW STEP 3: 1. The users can use DI1 to enable the servo drive (Servo ON). 2. If DI3 (SPD0) and DI4 (SPD1) are OFF both, it indicates S1 command is selected. At this time, the motor speed command is 0(zero). 3. If only DI3 is ON (SPD0), it indicates S2 command (P1-09 is set to 3000) is selected, and the motor speed should be 3000rpm at this time. 4. If only DI4 is ON (SPD1), it indicates S3 command (P1-10 is set to 100) is selected, and the motor speed should be 100rpm at this time. 5. If DI3 (SPD0) and DI4 (SPD1) are ON both, it indicates S4 command (P1-11 is set to -3000) is selected, and the motor speed should be -3000rpm at this time. 6. Repeat the action of (3), (4), (5) freely. 7. When the users want to stop the speed trial run, use DI1 to disable the servo drive (Servo OFF). 5-10 Revision January 2009 Chapter 5 Trial Run and Tuning Procedure|ASDA-B Series 5.5 Tuning Procedure ASD-PU-01A Estimate the ratio of Load Inertia to Servo Motor Inertia (J_load /J_motor): JOG Mode Tuning Procedure 1. After wiring is completed, when power in connected to the AC servo drive, the right side display will show on the LCD display. 2. Press MODE key to enter into parameter mode. 3. Press SHIFT key twice to select parameter group. 4. Press UP key to view each parameter and select parameter P2-13. 5. Use UP and DOWN key to cycle through the available settings. Then, press SET key to set the setting value of parameter P2-13 as shown on the right side display (Set DI Enabled Status to “Normally open” status). Display Message A L ARM CCW F L I M I T P0 - 0 0 : VER 1 . 00 8 P 2 - 0 0 : KPP 50 22 P2 - 13 : DI 4 122 P2 - 14 : DI 5 7. Repeat the action of item 4 and 5. Set the setting value of parameter P2-15 as shown on the right side display. P2 - 15 : DI 6 123 121 STS00 : Fb 0 9. Press DOWN key twice to select the ratio of Load Inertia to Servo Motor Inertia (J_load /J_motor). STS14 : JL 10. Press JOG key on the keypad and the right side display will show on the LCD display (The default JOG speed value is 20rpm.) P 4 - 0 5 : J OG 11. Press UP and DOWN key to increase and decrease JOG speed. Press SHIFT key one time can add one digit number. Adjust JOG speed as 200rpm shown on the right side display. P 4 - 0 5 : J OG 12. After select desired JOG speed, press SET key and the right side display show on the LCD display. P 4 - 0 5 : J OG Revision January 2009 r a d / s P2 - 13 : DI 4 6. Repeat the action of item 4 and 5. Set the setting value of parameter P2-14 as shown on the right side display. 8. Press MODE key to enter into Monitor mode. ERR 0 . 3 20 2 00 J OG PULSE pu l se t i me r pm r pm r pm 5-11 Chapter 5 Trial Run and Tuning Procedure|ASDA-B Series Tuning Procedure 13. Pressing UP key is forward rotation and pressing DOWN key is reverse rotation. 14. Execute JOG operation in low speed first. After the machine is running smoothly, then execute JOG operation in high speed. 15. The ratio of Load Inertia to Servo Motor Inertia (J_load /J_motor) cannot be shown in the display of JOG parameter P4-05 operation. Please press MODE key twice continuously and the users can see the ratio of Load Inertia to Servo Motor Inertia (J_load /J_motor). Then, execute JOG operation again, press MODE key once and press SET key twice to view the display on the keypad. Check if the value of J_load /J_motor is adjusted to a fixed value and displayed on the keypad after acceleration and deceleration repeatedly. ASD-PU-01B Estimate the ratio of Load Inertia to Servo Motor Inertia (J_load /J_motor): JOG Mode Tuning Procedure Display Message 1. After wiring is completed, when power in connected to the AC servo drive, the right side display will show on the LED display. 2. Press MODE key to enter into parameter mode. 3. Press SHIFT key twice to select parameter group. 4. Press UP key to view each parameter and select parameter P2-13. 5. Use UP and DOWN key to cycle through the available settings. Then, press SET key to set the setting value of parameter P2-13 as shown on the right side display (Set DI Enabled Status to “Normally open” status). 6. Repeat the action of 4 and 5. Set the setting value of parameter P214 as shown on the right side display. 7. Repeat the action of 4 and 5. Set the setting value of parameter P215 as shown on the right side display. 8. Press MODE key to enter into Monitor mode. 9. Press DOWN key twice to select the ratio of Load Inertia to Servo Motor Inertia (J_load /J_motor). 10. Press FUNC key on the keypad to enter into JOG mode, and the right side display will show on the LED display 11. The default JOG speed value is 20rpm. The users can press UP and DOWN key to increase and decrease JOG speed. Press SHIFT key one time can add one digit number. Adjust JOG speed as 200rpm shown on the right side display. 12. After select desired JOG speed, press SET key and the right side display show on the LCD display. 5-12 Revision January 2009 Chapter 5 Trial Run and Tuning Procedure|ASDA-B Series Tuning Procedure 13. Pressing UP key is forward rotation and pressing DOWN key is reverse rotation. 14. Execute JOG operation in low speed first. After the machine is running smoothly, then execute JOG operation in high speed. 15. The ratio of Load Inertia to Servo Motor Inertia (J_load /J_motor) cannot be shown in the display of JOG parameter P4-05 operation. Please press MODE key twice continuously and the users can see the ratio of Load Inertia to Servo Motor Inertia (J_load /J_motor). Then, execute JOG operation again, press MODE key once and press SET key twice to view the display on the keypad. Check if the value of J_load /J_motor is adjusted to a fixed value and displayed on the keypad after acceleration and deceleration repeatedly. 5.5.1 Tuning Flowchart Revision January 2009 5-13 Chapter 5 Trial Run and Tuning Procedure|ASDA-B Series 5.5.2 Load Inertia Estimation Flowchart 5-14 Revision January 2009 Chapter 5 Trial Run and Tuning Procedure|ASDA-B Series 5.5.3 AutoMode (PI) Tuning Flowchart P2-31 Auto Stiffness and Responsiveness Level (Default setting: 6) Function: This parameter allows user to set the stiffness and responsiveness level automatically. Users can control the stiffness and responsiveness according to application condition. When the setting value is higher, the stiffness and responsiveness is higher. Adjust P2-31: Increase the setting value of P2-31 to speed the responsiveness or reduce the noise. Continuously adjust until the satisfactory performance is achieved, and then the tuning is completed. Revision January 2009 5-15 Chapter 5 Trial Run and Tuning Procedure|ASDA-B Series Table 5.A P2-31 Value in AutoMode(PI) and the setting of Speed Loop Responsiveness and P2-25. Setting Value of P2-31 Speed Loop Responsiveness Low-pass Filter Time Constant of Resonance Suppression (P2-25) 0 10 Hz 125 1 15 Hz 83 2 20 Hz 62 3 25 Hz 50 4 30 Hz 41 5 35 Hz 35 6 45 Hz 27 7 55 Hz 22 8 65 Hz 19 9 80 Hz 15 A 100 Hz 12 B 120 Hz 10 C 145 Hz 8 D 170 Hz 7 E 205 Hz 6 F 250 Hz 5 5-16 Revision January 2009 Chapter 5 Trial Run and Tuning Procedure|ASDA-B Series 5.5.4 AutoMode (PDFF) Tuning Flowchart P2-31 Auto Stiffness and Responsiveness Level (Default setting: 6) Function: This parameter allows user to set the stiffness and responsiveness level automatically. Users can control the stiffness and responsiveness according to application condition. When the setting value is higher, the stiffness and responsiveness is higher. Adjust P2-31: Increase the setting value of P2-31 to speed the responsiveness or reduce the noise. Adjust P2-26: Increase and adjust the setting value of P2-26 according to the setting value of P2-31. Continuously adjust until the satisfactory performance is achieved, and then the tuning is completed. Revision January 2009 5-17 Chapter 5 Trial Run and Tuning Procedure|ASDA-B Series Table 5.B P2-31 Value in AutoMode(PDFF) and the setting of Speed Loop Responsiveness. Setting Value of P2-31 Speed Loop Responsiveness Setting Value of P2-31 Speed Loop Responsiveness 0 10 Hz 8 65 Hz 1 15 Hz 9 80 Hz 2 20 Hz A 100 Hz 3 25 Hz B 120 Hz 4 30 Hz C 145 Hz 5 35 Hz D 170 Hz 6 45 Hz E 260 Hz 7 55 Hz F 300 Hz 5.5.5 Limit of Load Inertia Estimation 1. The accel. / decel. time for reaching 2000RPM must be below 1 second. The rotation speed must be above 200RPM. The load inertia must be 100 multiple or less of motor inertia. The change of external force and the inertia ratio can not be too much. 2. The measured load inertia value will not be saved when the power is cut off. When re-apply the power to the drive every time, the setting value of P1-37 is equal to the initial value of load inertia value. But, when the Tuning Mode Settings of P2-32 is set from AutoMode #1 to AutoMode #2, the measured inertia value will be memorized in P1-37 automatically. 5-18 Revision January 2009 Chapter 5 Trial Run and Tuning Procedure|ASDA-B Series 5.5.6 Relationship between Tuning Modes and Parameters Tuning Mode Manual Mode AutoMode (PI) [Continuous] AutoMode (PI) [Fixed Inertia] (The inertia ratio is determined by P1-37) AutoMode (PDFF) [Continuous] AutoMode (PDFF) [Fixed Inertia] (The inertia ratio is determined by P1-37) Revision January 2009 P2-32 AutoSet Parameter User-defined Parameter Gain Value 0(Default setting) None P2-00 (Proportional Position Loop Gain) P2-04 (Proportional Speed Loop Gain) P2-06 (Speed Integral Compensation) P2-25 (Low-pass Filter Time Constant (Resonance Suppression)) P2-26 (External Anti-Interference Gain) 11 P2-00 P2-04 P2-06 P2-25 P2-31 (Auto Stiffness and Responsiveness Level) P2-26 (External Anti-Interference Gain) Continuous Adjusting 12 P2-00 P2-04 P2-06 P2-25 P1-37 (Ratio of Load Inertia to Servo Motor Inertia [J_load / J_motor]) P2-31 (Auto Stiffness and Responsiveness Level) P2-26 (External Anti-Interference Gain) Fixed 1 P2-00 P2-02 P2-04 P2-06 P2-25 P2-26 2 P2-00 P2-02 P2-04 P2-06 P2-25 P2-26 P2-31 (Auto Stiffness and Responsiveness Level) P1-37 (Ratio of Load Inertia to Servo Motor Inertia [J_load / J_motor]) P2-31 (Auto Stiffness and Responsiveness Level) Fixed Continuous Adjusting Fixed 5-19 Chapter 5 Trial Run and Tuning Procedure|ASDA-B Series 5.5.7 Gain Adjustment in Manual Mode The position and speed responsiveness selection is depending on and determined by the the control stiffness of machinery and conditions of applications. Generally, high reponsiveness is essential for the high frequency positioning control of mechanical facilities and the applications of high precision process system. However, the higher responsiveness may easily result in the resonance of machinery system. Therefore, for the applications of high responsiveness, the machinery system with control stiffness is needed to avoid the resonance. Especially when adjusting the responsiveness of unfamiliar machinery system, the users can gradually increase the gain setting value to improve responsiveness untill the resonance occurs, and then decrease the gain setting value. The relevant parameters and gain adjusting methods are described as follows: KPP, Parameter P2-00 Proportional Position Loop Gain This parameter is used to determine the responsiveness of position loop (position loop gain). It could be used to increase stiffness, expedite position loop response and reduce position error. When the setting value of KPP is higher, the response to the position command is quicker, the position error is less and the settling time is also shorter. However, if the setting value is over high, the machinery system may generate vibration or noise, or even overshoot during positioning. The position loop responsiveness is calculated as follows: Position Loop Responsiveness (Hz)= KPP 2 KVP, Parameter P2-04 Proportional Speed Loop Gain This parameter is used to determine the responsiveness of speed loop (speed loop gain). It could be used to expedite speed loop response. When the setting value of KVP is higher, the response to the speed command is quicker. However, if the setting value is over high, it may result in the resonance of machinery system. The responsiveness of speed loop must be higher than the 4~6 times of the responsiveness of position loop. If responsiveness of position loop is higher than the responsiveness of speed loop, the machinery system may generate vibration or noise, or even overshoot during positioning. The speed loop responsiveness is calculated as follows: S pee d Loop Responsiveness f v( Hz) = ( (1 + P1-37 / 10) KV P )x [ ]x 2 2 (1 + (J L / J M)) JM: Motor inert ia JL: Load inertia P1-37: 0. 1 t imes KVI, Parameter P2-06 Speed Integral Compensation If the setting value of KVI is higher, the capability of decreasing the speed control deviation is better. However, if the setting value is over high, it may easily result in the vibration of machinery system. The recommended setting value is as follows: KVI (Parameter P2-06) 5-20 1.5 x Speed Loop Responsiveness Revision January 2009 Chapter 5 Trial Run and Tuning Procedure|ASDA-B Series NLP, Parameter P2-25 Low-pass Filter Time Constant (Resonance Suppression) When the value of (J_load / J_motor) is high, the responsiveness of speed loop may decrease. At this time, the users can increase the setting value of KVP (P2-04) to keep the responsiveness of speed loop. However, when increasing the setting value of KVP (P2-04), it may easily result in the vibration of machinery system. Please use this parameter to suppress or eliminate the noise of resonance. If the setting value of NLP is higher, the capability of improving the noise of resonance is better. However, if the setting value is over high, it may easily lead to the instability of speed loop and overshoot of machinery system. The recommended setting value is as follows: NLP (Parameter P2-25) 1000 4 x Speed Loop Responsiveness (Hz) DST, Parameter P2-26 External Anti-Interference Gain This parameter is used to enhance the anti-interference capability and reduce the occurrence of overshoot. The default setting is 0 (Disabled). It is not recommended to use it in manual mode only when performing a few tuning in AutoMode (Please refer to P2-32). PFG, Parameter P2-02 Position Feed Forward Gain This parameter is used to reduce position error and shorten the positioning settling time. However, if the setting value is over high, it may easily lead to the overshoot of machinery system. If the value of electronic gear ratio (1-44 /1-45) is over than 10, the machinery system may also easily generate vibration or noise. Revision January 2009 5-21 Chapter 5 Trial Run and Tuning Procedure|ASDA-B Series This page intentionally left blank. 5-22 Revision January 2009 Chapter 6 Control Modes of Operation 6.1 Control Modes of Operation The Delta ASDA-B series Servo can be programmed to provide five single and three dual modes of operation. Their operation and description is listed in the following Table 6.A. Mode External Position Control Code P Description 00 Position control for the servo motor is achieved via an external pulse command. Speed control for the servo motor can be achieved via Speed Control S 02 parameters set within the controller or from an external analog 10 ~ +10 Vdc command. Control of the internal speed parameters is via the Digital Inputs (DI). (A maximum of three speeds can be stored internally). Speed control for the servo motor is only achieved via Internal Speed Single Mode Control Torque Control Internal Torque Control Dual Mode Sz 04 parameters set within the controller. Control of the internal speed parameters is via the Digital Inputs (DI). (A maximum of three speeds can be stored internally). 03 Torque control for the servo motor can be achieved via parameters set within the controller or from an external analog 10 ~ +10 Vdc command. Control of the internal torque parameters is via the Digital Inputs (DI). (A maximum of three torque levels can be stored internally). Tz 05 Torque control for the servo motor is only achieved via parameters set within the controller. Control of the internal torque parameters is via the Digital Inputs (DI). (A maximum of three torque levels can be stored internally). S-P 06 Either S or P control mode can be selected via the Digital Inputs (DI). (Please refer to Chapter 7 for more detailed DI setting.) T-P 07 Either T or P control mode can be selected via the Digital Inputs (DI). (Please refer to Chapter 7 for more detailed DI setting.) S-T 10 T Either S or T control mode can be selected via the Digital Inputs (DI). (Please refer to Chapter 7 for more detailed DI setting.) Table 6.A The steps of changing mode: (1) Switching the servo drive to Servo Off status. Turning SON signal of Digit input to be off can complete this action. (2) Using parameter P1-01. (Refer to chapter 7). (3) After the setting is completed, cut the power off and restart the drive again. Revision January, 2009 6-1 Chapter 6 Control Modes of Operation|ASDA-B Series The following sections describe the operation of each control mode, including control structure, command source and loop gain adjustment, etc. 6.2 Position Control Mode The position control mode (P mode) is usually used for the applications requiring precision positioning, such as industry positioning machine, indexing table etc. Delta ASDA-B series servo drive supports one kind of command source in position control mode. That is external pulse train with direction which can control the rotation angle of servo motor. The max. input frequency for the external pulse command is 500Kpps (Line Driver) or 200Kpps (Open Collector) and it is equal to rotation speed of 3000rpm. For the closed-loop positioning, speed control loop is the principal part and the auxiliary parameters are position loop gain and feed forward compensation. The users can also select two kinds of tuning mode (Manual/Auto modes) to perform gain adjustment. This Section 6.2 mainly describes the applicability of loop gain adjustment and feed forward compensation of Delta servo system. 6.2.1 Command Source of Position Control Mode The command source of P mode is external pulse train input form terminals. There are three types of pulse input and each pulse type is with·logic type (positive (+), negative (-)). They all can be set in parameter P1-00. Please refer to the following: Position pulse can be input from these terminals, PULSE (22), /PULSE (21) and SIGN (20), /SIGN (19). It can be an open-collector circuit or line driver circuit. For the detail wiring, please refer to section 3.6.1. Relevant parameters: P1 - 00▲ PTT External Pulse Input Type Communication Addr.: 0100H Default: 2 Related Section: Applicable Control Mode: P Section 3.3.3, Section 3.6.1, Unit: N/A Section 6.2.1 Range: 0 ~ 142 Settings: ASD-PU-01A ASD-PU-01B P1 - 00 : PTT 2 Pulse type Reserved Logic type Not used • Pulse type 0: AB phase pulse (4x) 1: CW + CCW pulse 2: Pulse + Direction 6-2 Revision January, 2009 Chapter 6 Control Modes of Operation|ASDA-B Series Other setting: Reversed Input pulse interface Max. input pulse frequency Line driver 500kpps Open collector 200kpps • Logic type Pulse Type 0=Positive Logic Forward Reverse 1=Negative Logic Forward Reverse AB phase pulse CW + CCW pulse Pulse + Direction 6.2.2 Structure of Position Control Mode Basic Structure: Position Command Position Command Processing Position Control Block Diagram Speed Loop Current Loop Output Position In order to pursue the goal of perfection in position control, the pulse signal should be modified through position command processing and the structure is shown as the figure below: Pulse type selection P1-00 Pulse Signal INHIBIT Revision January, 2009 Electronic gear ratio (1) P1-44, P1-45 Electronic gear ratio (2) P1-15, P1-45 Low-pass Filter P1-08 GNUM0 6-3 Chapter 6 Control Modes of Operation|ASDA-B Series 6.2.3 Pulse Inhibit Input Function (INHP) INHP is activated via digital inputs (Please refer to parameter P2-10 ~ P2-15 and DI INHP(07) in Table 7.A).When the drive is in position mode, if INHP is activated, the external pulse input command is not valid and the motor will stop. INHP ON ON OFF Pulse command 6.2.4 Electronic Gear Ratio Relevant parameters: P1 - 15▲ GR4 Electronic Gear Ratio (2nd Numerator) (N2) Communication Addr.: 010FH Default: 1 Related Section: Applicable Control Mode: P Section 6.2.4, P1-44, P1-45 Unit: pulse DI GNUM0(11) in Table 7.A Range: 1 ~ 32767 Settings: The electronic gear numerator value can be set via external DI signal (refer to Table 7.A). DI Name DI Status Selected Electronic Gear Not select (Note 1) P1-44, P1-45 0 P1-44, P1-45 1 P1-44, P1-45 GNUM0 NOTE 1) DI signal can be selected by parameter P2-10 to P2-15 and Table 7.A. If uses only need to use one group of electronic gear, it allows users not to select GNUM0. P1 - 44▲ GR1 Electronic Gear Ratio (1st Numerator) (N1) Communication Addr.: 012CH Default: 1 Related Section: Applicable Control Mode: P Section 6.2.4, P1-15, P1-45 Unit: pulse DI GNUM0(11) in Table 7.A Range: 1 ~ 32767 Settings: The electronic gear numerator value can be set via external DI signal (refer to Table 7.A). 6-4 Revision January, 2009 Chapter 6 Control Modes of Operation|ASDA-B Series DI Name DI Status Selected Electronic Gear Not select (Note 1) P1-44, P1-45 0 P1-44, P1-45 1 P1-44, P1-45 GNUM0 NOTE 1) DI signal can be selected by parameter P2-10 to P2-15 and Table 7.A. If uses only need to use one group of electronic gear, it allows users not to select GNUM0. P1 - 45▲ GR2 Electronic Gear Ratio (Denominator) Communication Addr.: 012DH Default: 1 Related Section: Applicable Control Mode: P Section 6.2.4, P1-15, P1-44 Unit: pulse DI GNUM0(11) in Table 7.A Range: 1 ~ 32767 Settings: Please set electronic gear ratio when the servo drive is Off (Servo Off). As the wrong setting can cause motor to run chaotically (out of control) and it may lead to personnel injury, therefore, ensure to observe the following rule when setting P1-44, P1-45. The electronic gear ratio settings: Pulse input f1 N M Position command N f2 = f1 x M f1: Pulse input f2: Position command N: Numerator, the setting value of P1-15 or P1-44 M: Denominator, the setting value of P1-45 The electronic gear ratio setting range must be within: 1/50KVP (P2-04, Proportional Speed Loop Gain) = 2 × π × 60 = 376 rad/s P2 - 06 KVI Speed Integral Compensation Communication Addr.: 0206H Default: 50 Related Section: Applicable Control Mode: P/S Section 6.3.6 Unit: rad/s Range: 0 ~ 1023 Settings: This parameter is used to set the integral time of speed loop. When the value of speed integral compensation is increased, it can improve the speed response ability and decrease the speed control deviation. However, if the setting value is over high, it may generate vibration or noise. In Revision January, 2009 6-19 Chapter 6 Control Modes of Operation|ASDA-B Series AutoMode, the value of this parameter will be changed in accordance with the setting value of parameter P2-31 automatically (Please refer Table 6.D & 6.E in Chapter 6). Time constant of speed integral compensation: (1000/KVI) ms P2 - 07 SFG Speed Feed Forward Gain Communication Addr.: 0207H Default: 0 Related Section: Applicable Control Mode: S Section 6.3.6 Unit: % Range: 0 ~ 100 Settings: This parameter is used to set the feed forward gain when executing speed control command. When using speed smooth command, increase gain can improve speed track deviation. When not using speed smooth command, decrease gain can improve the resonance condition of mechanical system. In theory, stepping response can be used to explain proportional gain (KVP), integral gain (KVI) and feed forward gain (SFG). Now we use frequency area and time area respectively to explain the logic. Frequency Domain STEP 1: Set the value of KVI=0, the value of KVF=0 and adjust the value of KVP. Gain STEP 2:Fix the value of KVP and adjust the value of KVI. Gain KVI KVP Frequency Frequency Frequency Frequency KVP KVI Phase 6-20 Phase Revision January, 2009 Chapter 6 Control Modes of Operation|ASDA-B Series STEP 3:Select the value of KVI, if the value of Gain phase margin is too small, re-adjust the value of KVP again to obtain the value, 45deg of phase margin. Frequency Frequency Phase Time Domain Speed KVP When the value of KVP is greater , the value of the responsiveness is also greater and the raising time is shorter. However, when the value of phase margin is over low, it is not helpful to steady error. But it is helpful to dynamic tracking error. Time Speed When the value of KVI is greater, the value of KVI low-frequency gain is also greater and the value of steady error is nearly zero (0). However, the value of phase margin will reduce quite substantially. It is helpful to steady error. But it is not helpful to dynamic tracking error. Time Revision January, 2009 6-21 Chapter 6 Control Modes of Operation|ASDA-B Series Speed When the value of SFG is nearly to 1and the forward compensation is more complete, then the value of dynamic tracking error will SFG become very small. However, when the value of SFG is too great, it may cause vibration. Time Auto Mode (Continuous adjustment)) When Tuning Mode Settings of P2-32 is set to 1, the ratio of Load Inertia to servo motor inertia can be continuously adjusted. This Auto Mode provides continuous adjustment of loop gains according to measured inertia automatically. It is suitable when the load inertia is fixed or the load inertia change is small and is not suitable for wide range of load inertia change. The period of adjustment time is different depending on the acceleration and deceleration of servo motor. To change the stiffness and responsiveness, please use parameter P2-31. Motor Speed W Inertia Measurement J Auto Mode (The ratio of Load Inertia to servo motor inertia is fixed) When Tuning Mode Settings of P2-32 is changed from 1 to 2, the measured load inertia value will be saved and memorized in P1-37 automatically. Otherwise, the users should set the ratio of load inertia to servo motor inertia via parameter P1-37 in advance. To change the stiffness and responsiveness, please use parameter P2-31. 6-22 Revision January, 2009 Chapter 6 Control Modes of Operation|ASDA-B Series 6.3.7 Resonance Suppression The resonance of mechanical system may occur due to excessive system stiffness or frequency response. However, this kind of resonance condition can be improved, suppressed, even can be eliminated by using low-pass filter (parameter P2-25) and notch filter (parameter P2-23, P2-24) without changing control parameter. Resonance Suppression Block Diagram Torque Control Block Diagram P1-40 Speed Control Block Diagram Low-pass Filter P1-06 Notch Filter P2-23, P2-24 Control Mode Selection P1-01 Relevant parameters: P2 - 23 NCF Notch Filter (Resonance Suppression) Communication Addr.: 0217H Default: 1000 Related Section: Applicable Control Mode: P/S/T Section 6.3.7, P2-24 Unit: Hz Range: 50 ~ 1000 Settings: This parameter is used to set resonance frequency of mechanical system. It can be used to suppress the resonance of mechanical system. If P2-24 is set to 0, this parameter is disabled. Gain (db) P2-24 Frequency (Hz) P2-23 P2 - 24 DPH Notch Filter Attenuation Rate (Resonance Suppression) Communication Addr.: 0218H Default: 0 Related Section: Applicable Control Mode: P/S/T Section 6.3.7, P2-23 Unit: dB Unit: Hz Range: 0 ~ 32 Settings: 0: Disabled Revision January, 2009 6-23 Chapter 6 Control Modes of Operation|ASDA-B Series P2 - 25 NLP Low-pass Filter Time Constant (Resonance Suppression) Communication Addr.: 0219H Default: 20 Related Section: Applicable Control Mode: P/S/T Section 6.3.7, P2-32 Unit: 0.1ms Range: 0 ~ 10000 Settings: This parameter is used to set low-pass filter time constant of resonance suppression. 0: Disabled Use Notch Filter to suppress resonance Resonance Point Gain Gain Notch Filter Resonance conditions is suppressed 0db Low-pass Frequency Resonance Frequency . Gain Low-pass Frequency Attenuation Rate P2-24 Frequency Resonance Frequency . Frequency Resonance Frequency P2-23 Frequency Use Low-pass Filter to suppress resonance . Resonance Point Gain Low-pass Frequency Resonance Frequency Frequency Gain 0db Attenuation Rate -3db Low-pass Filter Cut-off Frequency of Low-pass Filter = 10000 / P2-25 Hz Frequency Gain Resonance conditions is suppressed Low-pass Frequency Resonance Frequency . Frequency When the low-pass filter (parameter P2-25) is adjusted from 0 to high value, the value of Low-pass frequency will become smaller (see the figures above). The resonant condition is improved but the frequency response and phase margin will also decrease and the system may become unstable. Therefore, if the users know the resonance frequency, the users can eliminate the resonance conditions directly by using notch filter (parameter P2-23, P2-24). Usually, if the resonant frequency can be recognized, we recommend the users can directly use notch filter (parameter P2-23, P2-24) to eliminate the resonance. However, if the resonant frequency will drift or drift out of the notch filter range, we recommend the users not to use notch filter and use low-pass filter to improve resonant conditions. 6-24 Revision January, 2009 Chapter 6 Control Modes of Operation|ASDA-B Series 6.4 Torque Control Mode The torque control mode (T or Tz) is usually used on the applications of torque control, such as printing machine, spinning machine, twister, etc. Delta ASDA-B series servo drive supports two kinds of command sources in torque control mode. One is external analog signal and the other is internal parameter. The external analog signal is from external voltage input and it can control the torque of servo motor. The internal parameters are from P1-12 to P1-14 which are used to be the torque command in torque control mode. 6.4.1 Command Source of Torque Control Mode Torque command Sources: 1) External analog signal: External analog voltage input, -10V to +10V 2) Internal parameter: P1-12 to P1-14 The command source selection is determined by the DI signal of CN1 connector. Please refer to the Table 6.F below: DI signal of CN1 Torque Command TCM1 TCM0 T1 0 0 T2 0 1 T3 1 0 T4 1 1 Command Source Mode T External analog signal Tz None Internal parameter Content Range Voltage between TREF-GND +/- 10 V Torque command is 0 0 P1-12 +/- 300 % P1-13 +/- 300 % P1-14 +/- 300 % Table 6.F State of TCM0~1: 0: indicates OFF (Normally Open); 1: indicates ON (Normally Closed) When TCM0 and TCM1 are both 0 (OFF), if the control mode of operation is Tz, then the command is 0. Therefore, if the users do not use analog voltage as torque command, the users can choose Tz mode to operation torque control to avoid the zero point drift problem (Note1) of analog voltage. If the control mode of operation is T, then the command is the analog voltage between T-REF and GND. The setting range of the input voltage is from -10V to +10V and the corresponding torque is adjustable (see parameter P1-41). When at least one of TCM0 and TCM1 is not 0 (OFF), the torque command is internal parameter. The command is valid (enabled) after either TCM0 or TCM1 is changed. The torque command that is described in this section not only can be taken as torque command in torque control mode (T or Tz mode) but also can be the torque limit input command in position mode (P mode) and speed control mode (S or Sz mode). NOTE 1) In torque control mode, if the users want to adjust analog torque input offset value, please refer to parameter 4-23 for the operation. Revision January, 2009 6-25 Chapter 6 Control Modes of Operation|ASDA-B Series 6.4.2 Structure of Torque Control Mode Basic Structure: Torque command Torque Command Processing Resonant Suppression Block Diagram Output Torque + - Current Control Block Diagram Current Sensor In the above figure, the toque command processing is used to select the command source of torque control according to chapter 6.4.1, including max. analog torque command (parameter P1-41) and smoothing strategy of torque control mode. The current control block diagram is used to manage the gain parameters of the servo drive and calculate the current input provided to motor instantaneously. As current control block diagram is too complicated, setting the parameters of current control block diagram is not allowed. The function and structure of torque command processing is shown as the figure below: Torque Control Block Diagram Control Mode Selection: T mode / Tz mode P1-01 Analog Command A/D Converter Proportional Gain P1-41 Internal Parameter P1-12 P 1-13 P1-14 Low-pass Filter P1-07 TCM0, TCM1 The command source is selected according to the state of TCM0, TCM1 and parameter P1-01 (T or Tz). Whenever the command signal needs to be more smoothly, we recommend the users to use proportional gain (scalar) and low-pass filter to adjust torque. 6-26 Revision January, 2009 Chapter 6 Control Modes of Operation|ASDA-B Series 6.4.3 Smoothing Strategy of Torque Control Mode Relevant parameters: P1 - 07 Smooth Constant of Analog Torque Command (Low-pass Filter) TFLT Communication Addr.: 0107H Default: 0 Related Section: Applicable Control Mode: T Section 6.4.3 Unit: ms Range: 0 ~ 1000 (0: Disabled) NOTE 1) If the setting value of parameter P1-07 is set to 0, it indicates the function of this parameter is disabled and the command is just By-Pass. Target Speed TFLT 6.4.4 Analog Torque Input Scaling The analog voltage between T_REF and GND controls the motor torque command. Using with parameter P1-41 can adjust the torque control ramp and its range. 300% The torque control ramp is determined by parameter P1-41 100% Torque command -10 -5 5 10 Analog Input Voltage (V) -100% -300% Revision January, 2009 6-27 Chapter 6 Control Modes of Operation|ASDA-B Series Relevant parameters: P1 - 41▲ TCM Max. Analog Torque Command or Limit Communication Addr.: 0129H Default: 100 Related Section: Applicable Control Mode: T / S, P Section 6.4.4, P1-55 Unit: % Range: 0 ~ 300 Settings: In Torque mode, this parameter is used to set the output torque at maximum input voltage (10V) of analog torque command. In Position and Speed mode, this parameter is used to set output torque at maximum input voltage (10V) of analog torque limit For example, in torque mode, if P1-41 is set to 100 and the input voltage is 10V, it indicates that the torque command is 100% rated torque. If P1-41 is set to 100, but the input voltage is changed to 5V, then the torque command is changed to 50% rated torque. Torque command / limit = Input voltage x setting/10 (%) 6.4.5 Timing Chart of Speed Control Mode T4 (P1-14) Internal speed command T3 (P1-13) T2 (P1-12) External analog voltage or zero (0) External I/O signal T1 TCM0 OFF TCM1 OFF SON ON OFF ON ON ON NOTE 1) OFF indicates normally open and ON indicates normally closed. 2) When torque control mode is Tz, the torque command T1=0; when torque control mode is T, the speed command T1 is external analog voltage input (Please refer to P1-01). 3) After Servo ON, the users can select command according to the state of TCM0~1. 6-28 Revision January, 2009 Chapter 6 Control Modes of Operation|ASDA-B Series 6.5 Control Modes Selection Except signal control mode operation, ASDA-B series AC drive also provide S-P, S-T, T-P these three multiple modes for the users to select. 1) Speed / Position mode selection: S-P 2) Speed / Torque mode selection: S-T 3) Torque / Position mode selection: T-P Mode Name Code S-P 06 Either S or P control mode can be selected via the Digital Inputs (DI) S-T 10 Either S or T control mode can be selected via the Digital Inputs (DI) T-P 07 Either T or P control mode can be selected via the Digital Inputs (DI) Dual Mode Description Table 6.G Sz and Tz mode selection is not provided. In order to avoid using too much DI inputs, we recommend that the users can use external analog signal as input command in speed and torque mode to reduce the use of DI inputs (SPD0~1 or TCM0~1). Please refer to table 3.B and table 3.C in section 3.3.2 to see the default pin number of DI/DO signal. 6.5.1 Speed / Position Control Mode Selection S-P Mode: The command source of S-P mode is from external input pulse. The speed command can be the external analog voltage or internal parameters (P1-09 to P1-11). The speed and position mode switching is controlled by the S-P signal. The timing chart of speed / position control mode selection is shown as the figure below: S-P ON NOT CARE Counting Pulse Position Mode OFF Speed source is determined by SPD0~1 Stop Counting Pulse Speed Mode ON NOT CARE Counting Pulse Position Mode In position mode (when S-P is ON), the motor will start to count pulse and operate following the external pulse command. When switching to the speed mode (when S-P is OFF), it will stop counting pulse even if the pulse command is continuously sent out. The speed command is determined by SPD0~1 and the motor will rotate following the command. After S-P is ON again, it will immediately return to position mode. Revision January, 2009 6-29 Chapter 6 Control Modes of Operation|ASDA-B Series 6.5.2 Speed / Torque Control Mode Selection S-T Mode: The speed command can be the external analog voltage or internal parameters (P1-09 to P1-11) and SPD0~1 is used to select speed command. The same as speed command, the torque command can be the external analog voltage or internal parameters (P1-12 to P1-14) and TCM0~1 is used to select torque command. The speed and torque mode switching is controlled by the S-T signal. The timing chart of speed / torque control mode selection is shown as the figure below: S-T OFF ON ON Speed source is determined by SPD0~1 NOT CARE Torque source is determined by TCM0~1 Torque Mode NOT CARE Speed Mode NOT CARE Torque source is determined by TCM0~1 Torque Mode In torque mode (when S-T is ON), torque command is selected by TCM0~1. When switching to the speed mode (when S-T is OFF), the speed command is selected by SPD0~1, and then the motor will immediately rotate following the command. After S-T is ON again, it will immediately return to torque mode. 6.5.3 Torque / Position Control Mode Selection T-P Mode: The command source of T-P mode is from external input pulse. The torque command can be the external analog voltage or internal parameters (P1-12 to P1-14). The torque and position mode switching is controlled by the T-P signal. The timing chart of speed / position control mode selection is shown as the figure below: T-P ON NOT CARE Counting Pulse Position Mode OFF Torque source is determined by TCM0~1 Stop Counting Pulse Torque Mode ON NOT CARE Counting Pulse Position Mode In position mode (when T-P is ON), the motor will start to count pulse and operate following the external pulse command. When switching to the torque mode (when T-P is OFF), it will stop counting pulse even if the pulse command is continuously sent out. The torque command is determined by TCM0~1 and the motor will rotate following the command. After T-P is ON again, it will immediately return to position mode. 6-30 Revision January, 2009 Chapter 6 Control Modes of Operation|ASDA-B Series 6.6 Others 6.6.1 Speed Limit The max. servo motor speed can be limited by using parameter P1-55 no matter in position, speed or torque control mode. The command source of speed limit command is the same as speed command. It can be the external analog voltage but also can be internal parameters (P1-09 to P1-11). For more information of speed command source, please refer to chapter 6.3.1. The speed limit only can be used in torque mode (T mode) to limit the servo motor speed. When the torque command is the external analog voltage, there should be surplus DI signal that can be treated as SPD0~1 and be used to select speed limit command (internal parameter). If there is not enough DI signal, the external voltage input can be used as speed limit command. When the Disable / Enable Speed Limit Function Settings in parameter P1-02 is set to 1, the speed limit function is activated. The timing chart of speed limit is shown as the figure below: Disable / Enable Speed Limit Function Settings in parameter P1-02 is set to 0 SPD0~1 INVALID Disable / Enable Speed Limit Function Settings in parameter P1-02 is set to 1 SPD0~1 VALID Command Source Selection of Speed Limit 6.6.2 Torque Limit The command source of torque limit command is the same as torque command. It can be the external analog voltage but also can be internal parameters (P1-12 to P1-14). For more information of torque command source, please refer to chapter 6.4.1. The torque limit only can be used in position mode (P mode) and speed mode (S mode) to limit the output torque of servo motor. When the position command is the external pulse and speed command is the external analog voltage, there should be surplus DI signal that can be treated as TCM0~1 used to select torque limit command (internal parameter). If there is not enough DI signal, the external voltage input can be used as torque limit command. When the Disable / Enable Torque Limit Function Settings in parameter P1-02 is set to 1, the torque limit function is activated. The timing chart of torque limit is shown as the figure below: Disable / Enable Torque Limit Function Settings in parameter P1-02 is set to 0 TCM0~1 INVALID Disable / Enable Torque Limit Function Settings in parameter P1-02 is set to 1 TCM0~1 VALID Command Source Selection of Torque Limit Revision January, 2009 6-31 Chapter 6 Control Modes of Operation|ASDA-B Series 6.6.3 Regenerative Resistor Built-in Regenerative Resistor When the output torque of servo motor in reverse direction of motor rotation speed, it indicates that there is a regenerative power returned from the load to the servo drive. This power will be transmitted into the capacitance of DC Bus and result in rising voltage. When the voltage has risen to some high voltage, the servo system need to dissipate the extra energy by using a regenerative resistor. ASDA-B series servo drive provides a built-in regenerative resistor and the users also can connect to external regenerative resistor if more regenerative capacity is needed. The following table 6.H shows the specifications of the servo drive’s built-in regenerative resistor and the amount of regenerative power (average value) that it can process. Built-in Regenerative Resistor Specifications Servo Drive Resistance (Ohm) Capacity (Watt) (kW) (parameter P1-52) (parameter P1-53) Regenerative Power Min. Allowable processed by built-in 1 Resistance (Ohm) regenerative resistor (Watt) * 0.1 No built-in regenerative resistor - 40 0.2 No built-in regenerative resistor - 40 0.4 No built-in regenerative resistor - 20 0.75 40 60 30 20 1.0 40 60 30 20 1.5 40 60 30 20 2.0 40 60 30 10 *1: Regenerative power calculation: The amount of regenerative power (average value) that can be processed is rated at 50% of the capacity of the servo drive’s built-in regenerative resistor. The regenerative power calculation method of external regenerative resistor is the same. Table 6.H When the regenerative power exceeds the processing capacity of the servo drive, install an external regenerative resistor. Please pay close attention on the following notes when using a regenerative resistor. 1. Make sure that the settings of resistance (parameter P1-52) and capacity (parameter P1-53) is set correctly. 2. When the users want to install an external regenerative resistor, ensure that its resistance value is the same as the resistance of built-in regenerative resistor. If combining multiple small-capacity regenerative resistors in parallel to increase the regenerative resistor capacity, make sure that the resistance value of the regenerative resistor should comply with the specifications listed in the above table. 3. In general, when the amount of regenerative power (average value) that can be processed is used at or below the rated load ratio, the resistance temperature will increase to 120°C or higher (on condition that when the regeneration continuously occurred). For safety reasons, forced air cooling is good way that can be used to reduce the temperature of the regenerative resistors. We also 6-32 Revision January, 2009 Chapter 6 Control Modes of Operation|ASDA-B Series recommend the users to use the regenerative resistors with thermal switches. As for the load characteristics of the regenerative resistors, please check with the manufacturer. External Regenerative Resistor When using external regenerative resistor, connect it to P and C, and make sure the circuit between P and D is open. We recommend the users should use the external regenerative resistor that the resistance value following the above table 6.H. We ignore the dissipative power of IGBT in order to let the users easily calculate the capacity of regenerative resistor. In the following sections, we will describe Regenerative Power Calculation Method and Simple Calculation Method for calculating the regenerative power capacity of external regenerative resistors. Regenerative Power Calculation Method (1) Without Load When there is no external load torque, if the servo motor repeats operation, the returned regenerative power generated when braking will transmitted into the capacitance of DC bus. After the capacitance voltage exceeds some high value, regenerative resistor can dissipate the remained regenerative power. Use the table and procedure described below to calculate the regenerative power. Regenerative power from Max. regenerative empty load 3000rpm to stop power of capacitance Eo (joule) Ec (joule) Servo Drive (kW) Servo Motor (kW) (Frame Size) Rotor Inertia J (kg. m2) 0.1 0.1 0.037 E-4 0.179 3.11 0.2 0.2 0.169 E-4 0.818 4.5 0.3 8.17 E-4 39.5 0.4 (60 mm) 0.277 E-4 1.34 0.4 ( 80 mm) 0.68 E-4 3.29 0.5 8.17 E-4 39.5 0.6 8.41 E-4 40.7 0.75 1.13 E-4 5.47 0.9 11.18 E-4 54.1 1 (100 mm) 2.578 E-4 12.5 1 (130 mm) 8.41 E-4 40.7 1.5 11.18 E-4 54.1 2 (100 mm) 4.239 E-4 20.5 2 (130 mm) 14.59 E-4 70.6 2 (180 mm) 34.68 E-4 168 0.4 0.75 1.0 1.5 2.0 6.22 11.07 13.5 18.18 22.5 Table 6.I Eo= J * wr2/182 (joule) Revision January, 2009 , wr : rpm 6-33 Chapter 6 Control Modes of Operation|ASDA-B Series If the load inertia is N × motor inertia, the regenerative power will be (N+1) × E0 when servo motor brakes from 3000rpm to 0. Then, the regenerative resistor can dissipate: (N+1) × E0 - Ec (joule). If the time of repeat operation cycle is T sec, then the regenerative power = 2 × ((N+1) × E0 - Ec) / T. The calculating procedure is as follows: Step Procedure Equation and Setting Method 1 Set the capacity of regenerative resistor to the maximum Change the value of P1-53 to maximum 2 Set the operation cycle T Input by the users 3 Set motor speed wr Input by the users or read via P0-02 Drive State Display 4 Set load/motor inertia ratio N Input by the users or read via P0-02 Drive State Display 5 Calculate the max. regenerative power Eo Eo= J * wr2/182 6 Set the regenerative power Ec that Refer to the table 6.I above can be absorbed 7 Calculate the required regenerative 2 × (N+1) × Eo-Ec)/ T power capacity Table 6.J For example: If we use 750W servo drive, the time of repeat operation cycle is T = 0.4 sec, max. motor speed is 3000rpm, the load inertia = 4 × motor inertia, then the necessary the power of regenerative resistor = 2 × ( (4+1) × 5.36 – 11.07) / 0.75 = 41.9W. If the calculation result is smaller than regenerative power, we recommend the users to use the built-in 60W regenerative resistor. Usually the built-in regenerative resistor provided by ASDA-B series can meet the requirement of general application when the external load inertia is not excessive. The users can see when the capacity of regenerative resistor is too small, the accumulated power will be larger and the temperature will also increase. The fault, ALE05 may occur if the temperature is over high. The figure on next page shows the actual operation of regenerative resistor. (2) With Load When there is an external load torque, servo motor is in reverse rotation when external load greater than motor torque. Servo motor is usually in forward rotation and the motor torque output direction is the same as the rotation direction. However, there is still some special condition. If the motor output torque is in the reverse direction of rotation, the servo motor is also in the reverse direction of rotation. The external power is input into the servo drive through servo motor. The figure on next page is an example. The users can see the motor is in forward rotation at constant speed when a sudden external load torque change and great power is transmitted to regenerative resistor rapidly. 6-34 Revision January, 2009 Chapter 6 Control Modes of Operation|ASDA-B Series Motor Rotation Speed External Load Torque Motor Output Torque Reverse Rotation Reverse Rotation Forward Rotation External load torque in reverse direction: TL* Wr Forward Rotation TL : External load torque For the safety, we strongly recommend the users should select the proper resistance value according to the load. For example, when external load torque is a +70% rated torque and rotation speed reaches 3000 rpm, if using 400W servo drive (rated torque: 1.27Nt-m), then the users need to connect a external regenerative resistor which power is 2 × (0.7 × 1.27) × (3000 × 2 × π/ 60) = 560W, 40Ω. Simple Calculation Method The users can select the adequate regenerative resistors according to the allowable frequency required by actual operation and the allowable frequency when the servo motor run without load. The allowable frequency when the servo motor run without load is the maximum frequency that can be operated during continuous operation when servo motor accelerate from 0rpm to rated speed and decelerate from rated speed down to 0rpm. The allowable frequencies when the servo motor run without load are summarized in the following table. Allowable frequency when the servo motor run without load (times/min) ECMA Series Power Range (Frame Size) Allowable Frequency (times/min) ECMA Series Power Range (Frame Size) Allowable Frequency (times/min) 100W 200W 300W 400W (60mm) 400W (80mm) 500W 600W 750W 01 02 03 04 04 05 06 07 - - - 1275 519 43 41 319 900W 1.0kW 1.0KW 2.0kW 2.0KW 2.0KW 1.5KW (100mm) (130mm) (100mm) (130mm) (180mm) 09 10 10 15 20 20 20 31 137 42 31 82 24 10 Table 6.K Revision January, 2009 6-35 Chapter 6 Control Modes of Operation|ASDA-B Series When the servo motor runs with load, the allowable frequencies will change according to the changes of the load inertia and rotation speed. Use the following equation to calculate the allowable frequency. Allowable fr equency = Allowable frequency when serv o motor run without load m+1 2 Rated s peed Operating speed x times mi n. m = load/motor inertia ratio The users can select the adequate regenerative resistors according to the allowable frequencies by referring to the table below: Allowable frequency when the servo motor run without load (times/min) ECMA Series 100W 200W 300W 400W (60mm) 400W (80mm) 01 02 03 04 04 BR400W040 - - - 8608 3279 BR1K0W020 - - - 21517 8765 500W 600W 750W 900W 1.0kW (100 mm) 05 06 07 09 10 BR400W040 291 283 2128 213 925 BR1K0W020 729 708 5274 533 2312 1.0KW (130mm) 1.5KW 2.0kW (100mm) 2.0KW (130mm) 2.0KW (180mm) 10 15 20 20 20 BR400W040 283 213 562 163 68 BR1K0W020 708 533 1363 408 171 Regenerative Resistors ECMA Series Regenerative Resistors ECMA Series Regenerative Resistors ( ) : motor frame size, unit is in millimeters. Table 6.L 6.6.4 Electromagnetic Brake When the servo drive is operating, if the digital output BRKR is set to Off, it indicates the electromagnetic brake is disabled and motor is stop running and locked. If the digital output BRKR is set to ON, it indicates electromagnetic brake is enabled and motor can run freely. There are two parameters that affect the electromagnetic brake. One is parameter P1-42 (MBT1) and the other is parameter P1-43 (MBT2). The users can use these two parameters to set the On and Off delay time of electromagnetic brake. The electromagnetic brake is usually used in perpendicular axis (Zaxis) direction to reduce the large energy generated from servo motor. Using electromagnetic brake can avoid the load may slip since there is no motor holding torque when power is off. Without using electromagnetic brake may reduce the life of servo motor. To avoid malfunction, the electromagnetic brake should be activated after servo system is off (Servo Off). 6-36 Revision January, 2009 Chapter 6 Control Modes of Operation|ASDA-B Series If the users desire to control electromagnetic brake via external controller, not by the servo drive, the users must execute the function of electromagnetic brake during the period of time when servo motor is braking. The braking strength of motor and electromagnetic brake must be in the same direction when servo motor is braking. Then, the servo drive will operate normally. However, the servo drive may generate larger current during acceleration or at constant speed and it may the cause of overload (servo fault). Timing chart for using servo motor with electromagnetic brake: 1. When the setting value of P1-43 is greater than or equal to 0 (zero) ON SON (Digital Input) OFF OFF ON BRKR (Digital Output) OFF OFF MBT2 (P1-43) MBT1 (P1-42) When SERVO OFF (when DI SON is not activated), the BRKR output goes Off (electromagnetic brake is locked) after the delay time set by P1-43 is reached. 2. When the setting value of P1-43 is greater than or equal to 0 (zero) SON (Digital Input) SON (Digital Output) BRKR (Digital Output) ON OFF OFF ON OFF OFF ON MBT2(P1-43) OFF OFF MBT1(P1-42) When SERVO OFF (when DI SON is not activated), if the BRKR output goes Off (electromagnetic brake is locked), the servo motor goes Off after the delay time set by P1-43 is reached. Revision January, 2009 6-37 Chapter 6 Control Modes of Operation|ASDA-B Series Electromagnetic Brake Wiring Diagram NOTE 6-38 1) Please refer to Chapter 3 Connections and Wiring for more wiring information. 2) Please note that the coil of brake has no polarity. 3) The power supply for brake is DC24V. Never use it for VDD, the +24V source voltage. Revision January, 2009 Chapter 7 Servo Parameters 7.1 Definition There are following five groups for drive parameters: Group 0: Monitor parameter (example: P0-xx) Group 1: Basic parameter (example: P1-xx) Group 2: Extension parameter (example: P2-xx) Group 3: Communication parameter (example: P3-xx) Group 4: Diagnosis parameter (example: P4-xx) There is following one group for keypad parameters: Group 8: Keypad parameter (example: P8-xx) Abbreviation of control modes: P : Position control mode S : Speed control mode T : Torque control mode Explanation of symbols (marked after parameter) (★) Read-only register, such as P0-00, P0-01, P4-00. (▲) Parameter cannot be set when Servo On (when the servo drive is enabled). (●) Parameter is effective only after the servo drive is restarted (after switching power off and on), such as P1-01. (■) Parameter setting values are not retained when power is off. Revision January, 2009 7-1 Chapter 7 Servo Parameters|ASDA-B Series 7.2 Parameters Summary 7.2.1 Parameters List by Group Group 0: P0-xx Monitor Parameters Parameter Name Function Default Control Mode Unit P S T P0-00★ VER Firmware Version Factory setting N/A { { { P0-01★ ALE Drive Fault Code N/A N/A { { { P0-02 STS Drive Status 0 N/A { { { P0-03 Reserved P0-04 CM1 Status Monitor 1 0 N/A { { { P0-05 CM2 Status Monitor 2 0 N/A { { { P0-06 CM3 Status Monitor 3 0 N/A { { { P0-07 Reserved P0-08 Reserved P0-09★ SVSTS N/A N/A { { { Servo Output Status Display Explanation of symbols (marked after parameter) (★) (▲) (●) (■) 7-2 Read-only register. Parameter cannot be set when Servo On (when the servo drive is enabled). Parameter is effective only after the servo drive is restarted (after switching power off and on). Parameter setting values are not retained when power is off. Revision January, 2009 Chapter 7 Servo Parameters|ASDA-B Series Group 1: P1-xx Basic Parameters Parameter Name Function Default Control Mode Unit P S T P1-00▲ PTT External Pulse Input Type 2 N/A { P1-01● CTL Control Mode and Output Direction 0 pulse Rpm N.M { { { P1-02▲ PSTL Speed and Torque Limit 0 N/A { { { P1-03 AOUT Pulse Output Polarity Setting 0 N/A { { { P1-04 Reserved P1-05 Reserved P1-06 SFLT Accel / Decel Smooth Constant of Analog Speed Command (Low-pass Filter) 0 ms P1-07 TFLT Smooth Constant of Analog Torque Command (Low-pass Filter) 0 ms P1-08 PFLT Smooth Constant of Position Command (Low-pass Filter) 0 10ms 100 ~ 300 rpm 100 % { Electronic Gear Ratio (2nd Numerator) (N2) 1 pulse { Motor Stop Mode Selection 0 N/A { P1-09 ~ P1-11 SPD1 ~ 3 1st ~ 3rd Speed Command or Limit { { { { { { { { { P1-12 ~ P1-14 TQ1 ~ 3 P1-15▲ GR4 P1-16 ~ P1-31 Reserved P1-32 LSTP P1-33 Reserved P1-34 TACC Acceleration Time 200 ms { P1-35 TDEC Deceleration Time 200 ms { P1-36 TSL Accel / Decel S-curve 0 ms { P1-37 GDR Ratio of Load Inertia to Servo Motor Inertia 10 0.1 times { { { P1-38 ZSPD Zero Speed Range Setting 10 rpm { { { P1-39 SSPD Target Rotation Speed 3000 rpm { { { P1-40▲ VCM Max. Analog Speed Command or Limit rated speed rpm { { P1-41▲ TCM Max. Analog Torque Command or Limit 100 % { { { P1-42 MBT1 On Delay Time of Electromagnetic Brake 100 ms { { { P1-43 MBT2 OFF Delay Time of Electromagnetic Brake 100 ms { { { Revision January, 2009 1st ~ 3rd Torque Command or Limit 7-3 Chapter 7 Servo Parameters|ASDA-B Series Basic Parameters Parameter Name Function Default Control Mode Unit P S T P1-44▲ GR1 Electronic Gear Ratio (1st Numerator) (N1) 1 pulse { P1-45▲ GR2 Electronic Gear Ratio (Denominator) 1 pulse { P1-46▲ GR3 Encoder Output Pulse Number 2500 pulse { { { P1-47 ~ P1-51 Reserved P1-52 RES1 Regenerative Resistor Value 40 Ohm { { { P1-53 RES2 Regenerative Resistor Capacity 60 Watt { { { P1-54 PER Positioning Completed Width 100 pulse { P1-55 MSPD rated speed rpm { { { Maximum Speed Limit Explanation of symbols (marked after parameter) (★) (▲) (●) (■) 7-4 Read-only register. Parameter cannot be set when Servo On (when the servo drive is enabled). Parameter is effective only after the servo drive is restarted (after switching power off and on). Parameter setting values are not retained when power is off. Revision January, 2009 Chapter 7 Servo Parameters|ASDA-B Series Group 2: P2-xx Extension Parameters Parameter Name Function Default Control Mode Unit P S T P2-00 KPP Proportional Position Loop Gain 50 rad/s { P2-01 PPR Position Loop Gain Switching Rate 100 % { P2-02 PFG Position Feed Forward Gain 0 % { P2-03 PFF Smooth Constant of Position Feed Forward Gain 5 ms { P2-04 KVP Proportional Speed Loop Gain 300 rad/s { { P2-05 SPR Speed Loop Gain Switching Rate 100 % { { P2-06 KVI Speed Integral Compensation 50 rad/s { { P2-07 SFG Speed Feed Forward Gain 0 % P2-08■ PCTL Special Factory Setting 0 N/A { { { P2-09 DRT Bounce Filter 2 2ms { { { P2-10 DI1 Digital Input Terminal 1 (DI1) 101 N/A { { { P2-11 DI2 Digital Input Terminal 2 (DI2) 102 N/A { { { P2-12 DI3 Digital Input Terminal 3 (DI3) 104 N/A { { { P2-13 DI4 Digital Input Terminal 4 (DI4) 22 N/A { { { P2-14 DI5 Digital Input Terminal 5 (DI5) 23 N/A { { { P2-15 DI6 Digital Input Terminal 6 (DI6) 21 N/A { { { P2-16 ~ P2-17 Reserved P2-18 DO1 Digital Output Terminal 1 (DO1) 101 N/A { { { P2-19 DO2 Digital Output Terminal 2 (DO2) 103 N/A { { { P2-20 DO3 Digital Output Terminal 3 (DO3) 7 N/A { { { P2-21 ~ P2-22 Reserved P2-23 NCF Notch Filter (Resonance Suppression) 1000 Hz { { { P2-24 DPH Notch Filter Attenuation Rate (Resonance Suppression) 0 dB { { { P2-25 NLP Low-pass Filter Time Constant (Resonance Suppression) 20 0.1ms { { { P2-26 DST External Anti-Interference Gain 0 N/A { { { P2-27 GCC Gain Switching Control Selection 0 N/A { { P2-28 GUT Gain Switching Time Constant 10 10ms { { 10000 pulse Kpps rpm { { 0 N/A { { P2-29 GPE Gain Switching Condition P2-30■ INH Auxiliary Function Revision January, 2009 { { 7-5 Chapter 7 Servo Parameters|ASDA-B Series Extension Parameters Parameter Name Function Default Control Mode Unit P S T P2-31■ AUT1 Auto Stiffness and Responsiveness Level 6 N/A { { { P2-32▲ AUT2 Tuning Mode Selection 0 N/A { { { P2-33 Reserved P2-34 SDEV Overspeed Warning Condition 5000 rpm P2-35 PDEV Excessive Error Warning Condition 3000 10pls { P2-36 OVL Overload Protection Level 100 % { { { P2-37 OVW Output Overload Warning Level 50% N/A { { { P2-38 GBIT Special Function 0 N/A { { { P2-39 ~ P2-43 Reserved P2-44 ATUR Motor Rotation Number 2 turn { { { P2-45 AFRQ Motor Rotation Frequency 10 0.1Hz { { { P2-46 ATME Motor Rotation Time 15 sec { { { P2-47■ ASTR Auto-Tuning Start Function 0 N/A { { { P2-48 CLRT Pulse Deviation Clear Mode 0 N/A { P2-49 SJIT Speed Detection Filter and Jitter Suppression 110 N/A { { { Explanation of symbols (marked after parameter) (★) (▲) (●) (■) 7-6 Read-only register. Parameter cannot be set when Servo On (when the servo drive is enabled). Parameter is effective only after the servo drive is restarted (after switching power off and on). Parameter setting values are not retained when power is off. Revision January, 2009 Chapter 7 Servo Parameters|ASDA-B Series Group 3: P3-xx Communication Parameters Parameter Name Function Default Control Mode Unit P S T P3-00 ADR Communication Address Setting 1 N/A { { { P3-01 BRT Transmission Speed 3 bps { { { P3-02 PTL Communication Protocol 0 N/A { { { P3-03 FLT Transmission Fault Treatment 0 N/A { { { P3-04 CWD Communication Time Out Detection 0 sec { { { P3-05 Reserved P3-06■ SDI Digital Input Communication Function 0 N/A { { { P3-07 CDT Communication Response Delay Time 0 ms { { { Explanation of symbols (marked after parameter) (★) (▲) (●) (■) Read-only register. Parameter cannot be set when Servo On (when the servo drive is enabled). Parameter is effective only after the servo drive is restarted (after switching power off and on). Parameter setting values are not retained when power is off. Revision January, 2009 7-7 Chapter 7 Servo Parameters|ASDA-B Series Group 4: P4-xx Diagnosis Parameters Parameter Name Function Default Control Mode Unit P S T P4-00★ ASH1 Fault Record (N) 0 N/A { { { P4-01★ ASH2 Fault Record (N-1) 0 N/A { { { P4-02★ ASH3 Fault Record (N-2) 0 N/A { { { P4-03★ ASH4 Fault Record (N-3) 0 N/A { { { P4-04★ ASH5 Fault Record (N-4) 0 N/A { { { P4-05 JOG JOG Operation 20 rpm { { { P4-06▲■ FOT Force Output Control 0 N/A { { { P4-07■ ITST Input Status or Force Input Control N/A N/A { { { P4-08 Reserved P4-09★ MOT Output Status Display N/A N/A { { { P4-10▲ CEN Adjustment Function 0 N/A { { { P4-11 SOF1 Analog Speed Input Drift Adjustment 1 Factory setting N/A { { { P4-12 SOF2 Analog Speed Input Drift Adjustment 2 Factory setting N/A { { { P4-13 TOF1 Analog Torque Drift Adjustment 1 Factory setting N/A { { { P4-14 Reserved P4-15 COF1 Current Detector Drift Adjustment (V1 phase) Factory setting N/A { { { P4-16 COF2 Current Detector Drift Adjustment (V2 phase) Factory setting N/A { { { P4-17 COF3 Current Detector Drift Adjustment (W1 phase) Factory setting N/A { { { P4-18 COF4 Current Detector Drift Adjustment (W2 phase) Factory setting N/A { { { P4-19 TIGB IGBT NTC Calibration Factory setting N/A { { { P4-20 Reserved P4-21 Reserved P4-22 SAO Analog Speed Input Offset 0 mV P4-23 TAO Analog Torque Input Offset 0 mV { { Explanation of symbols (marked after parameter) (★) (▲) (●) (■) 7-8 Read-only register. Parameter cannot be set when Servo On (when the servo drive is enabled). Parameter is effective only after the servo drive is restarted (after switching power off and on). Parameter setting values are not retained when power is off. Revision January, 2009 Chapter 7 Servo Parameters|ASDA-B Series Group 8: P8-xx Keypad Parameters Parameter Name Function Default Control Mode Unit P S T Factory setting N/A { { { 1 N/A { { { 255 N/A { { { Transmission Speed (Keypad) 1 bps { { { KPTL Communication Protocol (Keypad) 0 N/A { { { P8-08 KCMM Communication Selection (Keypad) 0 N/A { { { P8-09 KTST Keypad Hardware Testing 0 N/A { { { P8-10 KBLT LCD Backlight Display 0 N/A { { { P8-11 KCLR Memory Block Clear 0 N/A { { { P8-12 KRNO Memory Block Position Number (ROMx) 0 N/A { { { P8-13★ KBL0 Status of Memory Block (ROMx) 0 N/A { { { P8-14★ KBL1 Firmware Version of Memory Block (ROMx) 0 N/A { { { P8-00★ KVER Keypad Firmware Version P8-01 KFUN Keypad Communication and Reset Setting P8-02 Reserved P8-03 Reserved P8-04 Reserved P8-05 KADR Communication Address Setting (Drive) P8-06 KBRT P8-07 Explanation of symbols (marked after parameter) (★) (▲) (●) (■) Read-only register. Parameter cannot be set when Servo On (when the servo drive is enabled). Parameter is effective only after the servo drive is restarted (after switching power off and on). Parameter setting values are not retained when power is off. Revision January, 2009 7-9 Chapter 7 Servo Parameters|ASDA-B Series 7.2.2 Parameters List by Function Monitor and General Use Parameter Name Function Default Control Mode Unit P S T P0-00★ VER Firmware Version Factory setting N/A { { { P0-01★ ALE Drive Fault Code N/A N/A { { { P0-02 STS Drive Status 0 N/A { { { P0-04 CM1 Status Monitor 1 0 N/A { { { P0-05 CM2 Status Monitor 2 0 N/A { { { P0-06 CM3 Status Monitor 3 0 N/A { { { P1-03 AOUT Pulse Output Polarity Setting 0 N/A { { { Smooth Filter and Resonance Suppression Parameter Name Function Default Control Mode Unit P S T P1-06 SFLT Accel / Decel Smooth Constant of Analog Speed Command (Low-pass Filter) 0 ms P1-07 TFLT Smooth Constant of Analog Torque Command (Low-pass Filter) 0 ms P1-08 PFLT Smooth Constant of Position Command (Low-pass Filter) 0 10ms P1-34 TACC Acceleration Time 200 ms { P1-35 TDEC Deceleration Time 200 ms { P1-36 TSL Accel / Decel S-curve 0 ms { P2-23 NCF Notch Filter (Resonance Suppression) 1000 Hz { { { P2-24 DPH Notch Filter Attenuation Rate (Resonance Suppression) 0 dB { { { P2-25 NLP Low-pass Filter Time Constant (Resonance Suppression) 20 0.1ms { { { P2-49 SJIT Speed Detection Filter and Jitter Suppression 110 N/A { { { { { Explanation of symbols (marked after parameter) (★) (▲) (●) (■) 7-10 Read-only register. Parameter cannot be set when Servo On (when the servo drive is enabled). Parameter is effective only after the servo drive is restarted (after switching power off and on). Parameter setting values are not retained when power is off. Revision January, 2009 Chapter 7 Servo Parameters|ASDA-B Series Gain and Switch Parameter Name Function Default Control Mode Unit P S T P2-00 KPP Proportional Position Loop Gain 50 rad/s { P2-01 PPR Position Loop Gain Switching Rate 100 % { P2-02 PFG Position Feed Forward Gain 0 % { P2-03 PFF Smooth Constant of Position Feed Forward Gain 5 ms { P2-04 KVP Proportional Speed Loop Gain 300 rad/s { { P2-05 SPR Speed Loop Gain Switching Rate 100 % { { P2-06 KVI Speed Integral Compensation 50 rad/s { { P2-07 SFG Speed Feed Forward Gain 0 % P2-26 DST External Anti-Interference Gain 0 N/A { { P2-27 GCC Gain Switching Control Selection 0 N/A { { P2-28 GUT Gain Switching Time Constant 10 10ms { { P2-29 GPE Gain Switching Condition 10000 pulse Kpps rpm { { P2-31■ AUT1 Auto Stiffness and Responsiveness Level 6 N/A { { { P2-32▲ AUT2 Tuning Mode Selection 0 N/A { { { { { Explanation of symbols (marked after parameter) (★) Read-only register. (▲) Parameter cannot be set when Servo On (when the servo drive is enabled). (●) Parameter is effective only after the servo drive is restarted (after switching power off and on). (■) Parameter setting values are not retained when power is off. Revision January, 2009 7-11 Chapter 7 Servo Parameters|ASDA-B Series Position Control Parameter Name Function Default Control Mode Unit P S T Control Mode and Output Direction 0 pulse rpm N.M { { { PSTL Speed and Torque Limit 0 N/A { { { P1-55 MSPD Maximum Speed Limit rated speed rpm { { { P1-12 ~ P1-14 TQ1 ~ 3 1st ~ 3rd Torque Limit 100 % { { { P1-46▲ GR3 Encoder Output Pulse Number 2500 pulse { { { P1-01● CTL P1-02▲ External pulse control command (P mode) P1-00▲ PTT External Pulse Input Type 2 --- { P1-41▲ TCM Max. Analog Torque Limit 100 % { P1-44▲ GR1 Electronic Gear Ratio (1st Numerator) (N1) 1 pulse { P1-45▲ GR2 Electronic Gear Ratio (Denominator) 1 pulse { P1-15▲ GR4 Electronic Gear Ratio (2nd Numerator) (N2) 1 pulse { { Explanation of symbols (marked after parameter) (★) Read-only register. (▲) Parameter cannot be set when Servo On (when the servo drive is enabled). (●) Parameter is effective only after the servo drive is restarted (after switching power off and on). (■) Parameter setting values are not retained when power is off. 7-12 Revision January, 2009 Chapter 7 Servo Parameters|ASDA-B Series Speed Control Parameter Name Function Default Control Mode Unit P S T P1-01● CTL Control Mode and Output Direction 0 pulse rpm N.M { { { P1-02▲ PSTL Speed and Torque Limit 0 N/A { { { P1-46▲ GR3 Encoder Output Pulse Number 2500 pulse { { { P1-55 MSPD rated speed rpm { { { 100 ~300 rpm { { 100 % { { rated speed rpm 100 % P1-09 ~ P1-11 Maximum Speed Limit SPD1 ~ 3 1st ~ 3rd Speed Command P1-12 ~ P1-14 TQ1 ~ 3 P1-40▲ VCM Max. Analog Speed Command P1-41▲ TCM Max. Analog Torque Limit 1st ~ 3rd Torque Limit { { { { Torque Control Parameter Name Default Unit P S T Control Mode and Output Direction 0 pulse rpm N.M { { { PSTL Speed and Torque Limit 0 N/A { { { MSPD Maximum Speed Limit rated speed rpm { { { 100 ~ 300 rpm { { 100 % { { rated speed rpm { 100 % { P1-01● CTL P1-02▲ P1-55 P1-09 ~ P1-11 Function Control Mode SPD1 ~ 3 1st ~ 3rd Speed Limit P1-12 ~ P1-14 TQ1 ~ 3 P1-40▲ VCM Max. Analog Speed Limit P1-41▲ TCM Max. Analog Torque Command 1st ~ 3rd Torque Command { Explanation of symbols (marked after parameter) (★) Read-only register. (▲) Parameter cannot be set when Servo On (when the servo drive is enabled). (●) Parameter is effective only after the servo drive is restarted (after switching power off and on). (■) Parameter setting values are not retained when power is off. Revision January, 2009 7-13 Chapter 7 Servo Parameters|ASDA-B Series Digital I/O and relative input output setting Digital I/O Parameter Name Function P2-09 DRT Bounce Filter P2-10 DI1 P2-11 Default Control Mode Unit P S T 2 2ms { { { Digital Input Terminal 1 (DI1) 101 N/A { { { DI2 Digital Input Terminal 2 (DI2) 102 N/A { { { P2-12 DI3 Digital Input Terminal 3 (DI3) 104 N/A { { { P2-13 DI4 Digital Input Terminal 4 (DI4) 22 N/A { { { P2-14 DI5 Digital Input Terminal 5 (DI5) 23 N/A { { { P2-15 DI6 Digital Input Terminal 6 (DI6) 21 N/A { { { P2-18 DO1 Digital Output Terminal 1 (DO1) 101 N/A { { { P2-19 DO2 Digital Output Terminal 2 (DO2) 103 N/A { { { P2-20 DO3 Digital Output Terminal 3 (DO3) 7 N/A { { { P1-38 ZSPD Zero Speed Range Setting 10 rpm { { { P1-39 SSPD Target Rotation Speed 3000 rpm { { { P1-42 MBT1 On Delay Time of Electromagnetic Brake 100 ms { { { P1-43 MBT2 OFF Delay Time of Electromagnetic Brake 100 ms { { { P1-54 PER Positioning Completed Width 100 pulse { Explanation of symbols (marked after parameter) (★) Read-only register. (▲) Parameter cannot be set when Servo On (when the servo drive is enabled). (●) Parameter is effective only after the servo drive is restarted (after switching power off and on). (■) Parameter setting values are not retained when power is off. 7-14 Revision January, 2009 Chapter 7 Servo Parameters|ASDA-B Series Communication Parameter Name Function Default Control Mode Unit P S T P3-00 ADR Communication Address Setting 1 N/A { { { P3-01 BRT Transmission Speed 3 bps { { { P3-02 PTL Communication Protocol 0 N/A { { { P3-03 FLT Transmission Fault Treatment 0 N/A { { { P3-04 CWD Communication Time Out Detection 0 sec { { { P3-06■ SDI Digital Input Communication Function 0 N/A { { { P3-07 CDT Communication Response Delay Time 0 ms { { { Explanation of symbols (marked after parameter) (★) Read-only register. (▲) Parameter cannot be set when Servo On (when the servo drive is enabled). (●) Parameter is effective only after the servo drive is restarted (after switching power off and on). (■) Parameter setting values are not retained when power is off. Revision January, 2009 7-15 Chapter 7 Servo Parameters|ASDA-B Series Diagnosis Parameters Parameter Name Function Default Control Mode Unit P S T P4-00★ ASH1 Fault Record (N) 0 N/A { { { P4-01★ ASH2 Fault Record (N-1) 0 N/A { { { P4-02★ ASH3 Fault Record (N-2) 0 N/A { { { P4-03★ ASH4 Fault Record (N-3) 0 N/A { { { P4-04★ ASH5 Fault Record (N-4) 0 N/A { { { P4-05 JOG JOG Operation 20 rpm { { { P4-06▲■ FOT Force Output Control 0 N/A { { { P4-07■ ITST Input Status or Force Input Control N/A N/A { { { P4-09★ MOT Output Status Display N/A N/A { { { P4-10▲ CEN Adjustment Function 0 N/A { { { P4-11 SOF1 Analog Speed Input Drift Adjustment 1 Factory setting N/A { { { P4-12 SOF2 Analog Speed Input Drift Adjustment 2 Factory setting N/A { { { P4-13 TOF1 Analog Torque Drift Adjustment 1 Factory setting N/A { { { P4-15 COF1 Current Detector Drift Adjustment (V1 phase) Factory setting N/A { { { P4-16 COF2 Current Detector Drift Adjustment (V2 phase) Factory setting N/A { { { P4-17 COF3 Current Detector Drift Adjustment (W1 phase) Factory setting N/A { { { P4-18 COF4 Current Detector Drift Adjustment (W2 phase) Factory setting N/A { { { P4-19 TIGB IGBT NTC Calibration Factory setting N/A { { { P4-22 SAO Analog Speed Input Offset 0 mV P4-23 TAO Analog Torque Input Offset 0 mV { { Explanation of symbols (marked after parameter) (★) Read-only register. (▲) Parameter cannot be set when Servo On (when the servo drive is enabled). (●) Parameter is effective only after the servo drive is restarted (after switching power off and on). (■) Parameter setting values are not retained when power is off. 7-16 Revision January, 2009 Chapter 7 Servo Parameters|ASDA-B Series Others Parameter Name Function Default Control Mode Unit P S T P1-32 LSTP Motor Stop Mode Selection 0 N/A { { { P1-37 GDR Ratio of Load Inertia to Servo Motor Inertia 10 0.1 times { { { P1-52 RES1 Regenerative Resistor Value 40 Ohm { { { P1-53 RES2 Regenerative Resistor Capacity 60 Watt { { { P2-08■ PCTL Special Factory Setting 0 N/A { { { P2-30■ INH Auxiliary Function 0 N/A { { { P2-34 SDEV Overspeed Warning Condition 5000 rpm P2-35 PDEV Excessive Error Warning Condition 3000 10pls { P2-36 OVL Overload Protection Level 100 % { { { P2-37 OVW Output Overload Warning Level 50% N/A { { { P2-38 GBIT Special Function 0 N/A { { { { Explanation of symbols (marked after parameter) (★) Read-only register. (▲) Parameter cannot be set when Servo On (when the servo drive is enabled). (●) Parameter is effective only after the servo drive is restarted (after switching power off and on). (■) Parameter setting values are not retained when power is off. Revision January, 2009 7-17 Chapter 7 Servo Parameters|ASDA-B Series Keypad Parameters Parameter Name Function Default Control Mode Unit P S T Factory setting N/A { { { 1 N/A { { { 255 N/A { { { Transmission Speed (Keypad) 1 bps { { { KPTL Communication Protocol (Keypad) 0 N/A { { { P8-08 KCMM Communication Selection (Keypad) 0 N/A { { { P8-09 KTST Keypad Hardware Testing 0 N/A { { { P8-10 KBLT LCD Backlight Display 0 N/A { { { P8-11 KCLR Memory Block Clear 0 N/A { { { P8-12 KRNO Memory Block Position Number (ROMx) 0 N/A { { { P8-13★ KBL0 Status of Memory Block (ROMx) 0 N/A { { { P8-14★ KBL1 Firmware Version of Memory Block (ROMx) 0 N/A { { { P8-00★ KVER Keypad Firmware Version P8-01 KFUN Keypad Communication and Reset Setting P8-05 KADR Communication Address Setting (Drive) P8-06 KBRT P8-07 Explanation of symbols (marked after parameter) (★) Read-only register. (▲) Parameter cannot be set when Servo On (when the servo drive is enabled). (●) Parameter is effective only after the servo drive is restarted (after switching power off and on). (■) Parameter setting values are not retained when power is off. 7-18 Revision January, 2009 Chapter 7 Servo Parameters|ASDA-B Series 7.3 Detailed Parameter Listings Group 0: P0-xx Monitor Parameters P0 - 00★ VER Firmware Version Default: Factory setting Communication Addr.: 0000H Related Section: N/A Applicable Control Mode: P/S/T Unit: N/A Range: N/A P0 - 01★ ALE Drive Fault Code Communication Addr.: 0001H Default: Factory setting Related Section: Applicable Control Mode: P/S/T Chapter 10 Unit: N/A Range: 1 ~ 20 Settings: : Overcurrent (Note 1) : Overvoltage (Note 2) : Undervoltage (Note 2) : Z Pulse shift (Note 3) : Regeneration error (Note 1) : Overload (Note 1) : Overspeed (Note 1) : Abnormal pulse control command (Note 1) : Excessive deviation (Note 1) : Serial communication error (Note 2) : Encoder error (Position detector fault) (Note 3) : Adjustment error (Note 1) : Emergency stop (Note 2) : Reverse (CWL) limit error (Note 2) : Forward (CCWL) limit error (Note 2) : IGBT temperature error (Note 2) : Memory error (Note 4) : Serial communication time out (Note 2) : Motor type error (Note 2) : Input power phase loss (Note 2) Revision January, 2009 7-19 Chapter 7 Servo Parameters|ASDA-B Series NOTE 1) When this fault occurs, users can use ARST signal to clear the fault message. 2) This fault can be cleared automatically when users eliminate the error source. Using ARST signal can not clear this fault message. 3) This fault can not be cleared even if users eliminate the error source. Users must restart the servo drive (after switching power off and on) and then the fault can be cleared. 4) When this fault occurs, it indicates the internal EEPROM may be damaged and using ARST signal can not clear this fault message. The fault display shown on PC-Based communication software and Keypad: Settings: 1 : Overcurrent 2 : Overvoltage 3 : Undervoltage 4 : Z Pulse shift 5 : Regeneration error 6 : Overload 7 : Overspeed 8 : Abnormal pulse control command 9 : Excessive deviation 10 : Serial communication error 11 : Encoder error (Position detector fault) 12 : Adjustment error 13 : Emergency stop 14 : Reverse (CWL) limit error 15 : Forward (CCWL) limit error 16 : IGBT temperature error 17 : Memory error 18 : Serial communication time out 19 : Motor type error 20 : Input power phase loss 7-20 Revision January, 2009 Chapter 7 Servo Parameters|ASDA-B Series P0 - 02 STS Drive Status Communication Addr.: 0002H Default: 0 Related Section: Applicable Control Mode: P/S/T Section 4.3.5 Unit: N/A Range: 0 ~ 15 Settings: 0 : Motor feedback pulse number [pulse] 1 : Motor feedback rotation number [rev] 2 : Pulse counts of pulse command [pulse] 3 : Rotation number of pulse command [rev] 4 : Position error counts [pulse] 5 : Input frequency of pulse command [kHz] 6 : Motor rotation speed [rpm] 7 : Speed input command [volt] 8 : Speed input command [rpm] 9 : Torque input command [volt] 10 : Torque input command [Nt-M] 11 : Average load [%] 12 : Peak load [%] 13 : Main circuit voltage [volt] 14 : Ratio of load inertia to Motor inertia [time] 15 : IGBT Temperature of power supply module [°C] P0 - 03 Reserved P0 - 04 CM1 Communication Addr.: 0003H Status Monitor 1 Communication Addr.: 0004H Default: 0 Related Section: Applicable Control Mode: P/S/T P0-02 Unit: N/A Range: Write: 0 ~ 15, Read: N/A Settings: Select the desired drive status through communication setting or the keypad (please refer to P002). The drive status can be read from the communication address of this parameter via communication port. For example: Set P0-04 to 1 and then all consequent reads of P0-04 will return the motor feedback rotation number in turn. Revision January, 2009 7-21 Chapter 7 Servo Parameters|ASDA-B Series P0 - 05 CM2 Status Monitor 2 Communication Addr.: 0005H Default: 0 Related Section: Applicable Control Mode: P/S/T P0-02 Unit: N/A Range: 0 ~ 15 Settings: See P0-04 for explanation. P0 - 06 CM3 Status Monitor 3 Communication Addr.: 0006H Default: 0 Related Section: Applicable Control Mode: P/S/T P0-02 Unit: N/A Range: 0 ~ 15 Settings: See P0-04 for explanation. P0 - 07 Reserved Communication Addr.: 0007H P0 - 08 Reserved Communication Addr.: 0008H P0 - 09★ SVSTS Servo Output Status Display Communication Addr.: 0009H Default: 0 Related Section: Applicable Control Mode: P/S/T Table 7.B Unit: N/A Range: N/A Settings: Bit0: SRDY (Servo ready) Bit1: SON (Servo On) Bit2: ZSPD (Zero speed) Bit3: TSPD (Speed reached) Bit4: TPOS (Positioning completed) Bit5: TQL (Reached torques limits) Bit6: OLW (Overload warning) Bit7: ALRM (Servo alarm output) Bit8: BRKR (Electromagnetic brake) 7-22 Revision January, 2009 Chapter 7 Servo Parameters|ASDA-B Series Bit9: WARN (Servo warning output. WARN is activated when the drive has detected Reverse limit error, Forward limit error, Emergency stop, Serial communication error, and Undervoltage these fault conditions.) Bit10 ~ 15 : Reserved Revision January, 2009 7-23 Chapter 7 Servo Parameters|ASDA-B Series Group 1: P1-xx Basic Parameters P1 - 00▲ PTT External Pulse Input Type Communication Addr.: 0100H Default: 2 Related Section: Applicable Control Mode: P Section 3.3.3, Section 3.6.1, Unit: N/A Section 6.2.1 Range: 0 ~ 142 Settings: ASD-PU-01A ASD-PU-01B P1 - 00 : PTT 2 Pulse type Reserved Logic type Not used • Pulse type 0: AB phase pulse (4x) 1: CW + CCW pulse 2: Pulse + Direction Other setting: Reversed Input pulse interface Max. input pulse frequency Line driver 500kpps Open collector 200kpps • Logic type Pulse Type 0=Positive Logic Forward Reverse 1=Negative Logic Forward Reverse AB phase pulse CW + CCW pulse Pulse + Direction 7-24 Revision January, 2009 Chapter 7 Servo Parameters|ASDA-B Series P1 - 01● CTL Control Mode and Output Direction Communication Addr.: 0101H Default: 0 Related Section: Applicable Control Mode: P/S/T P mode: See Section 6.2.1 Unit: pulse (P mode), rpm (S mode), N.M (T mode) S, Sz mode: See Section 6.3.1 Range: 0 ~ 110 T, Tz mode: See Section 6.4.1 Settings: ASD-PU-01A ASD-PU-01B • Control Mode Settings: • Torque Output Direction Settings: P 00 S T Sz Tz 0 1 ▲ 02 ▲ 03 Forward ▲ 04 ▲ 05 ▲ 06 ▲ 07 ▲ 10 Reverse ▲ ▲ ▲ ▲ P: Position control mode (command from external signal) S: Speed control mode (external command / internal command) T: Torque control mode (external command / internal command) Sz: Zero speed control mode (internal speed command) Tz: Zero torque control mode (internal torque command) P1 - 02▲ PSTL Speed and Torque Limit Communication Addr.: 0102H Default: 0 Related Section: Applicable Control Mode: P/S/T Section 6.1.1, Section 6.6.2 Unit: N/A Table 7.A Range: 0 ~ 11 Revision January, 2009 7-25 Chapter 7 Servo Parameters|ASDA-B Series Settings: ASD-PU-01A ASD-PU-01B • Disable / Enable Speed Limit Function Settings 0: Disable Speed Limit Function 1: Enable Speed Limit Function (It is valid only in Torque mode) The source of speed limit is determined by the speed command (SPD1, SPD0) of DI signal. DI Name SPD1, SPD0 DI Status Command Source Not select (Note 1) 00 External analog command 01 P1-09 10 P1-10 11 P1-11 • Disable / Enable Torque Limit Function Settings 0: Disable Torque Limit Function 1: Enable Torque Limit Function (It is valid only in Position and Speed mode) The source of torque limit is determined by the torque command (TCM1, TCM0) of DI signal. DI Name TCM1, TCM0 DI Status Command Source Not select (Note 1) 00 External analog command 01 P1-09 10 P1-10 11 P1-11 NOTE 1) DI signal can be selected by parameter P2-11 to P2-15 and Table 7.A. 7-26 Revision January, 2009 Chapter 7 Servo Parameters|ASDA-B Series P1 - 03 AOUT Pulse Output Polarity Setting Communication Addr.: 0103H Default: 0 Related Section: Applicable Control Mode: P/S/T P1-46 Unit: N/A Range: 0 ~ 1 Settings: • Pulse Output Polarity Settings (A/B phase deviation from 90 degrees (Quadrature)) 0: Forward output 1: Reverser output P1 - 04 Reserved Communication Addr.: 0104H P1 - 05 Reserved Communication Addr.: 0105H P1 - 06 SFLT Accel / Decel Smooth Constant of Analog Speed Communication Addr.: 0106H Command (Low-pass Filter) Default: 0 Related Section: Applicable Control Mode: S Section 6.3.3 Unit: ms Range: 0 ~ 1000 (0: Disabled) P1 - 07 TFLT Smooth Constant of Analog Torque Command (Low-pass Filter) Communication Addr.: 0107H Default: 0 Related Section: Applicable Control Mode: T Section 6.4.3 Unit: ms Range: 0 ~ 1000 (0: Disabled) P1 - 08 PFLT Smooth Constant of Position Command (Lowpass Filter) Communication Addr.: 0108H Default: 0 Related Section: Applicable Control Mode: P Section 6.2.5 Unit: 10ms Range: 0 ~ 1000 (0: Disabled) Revision January, 2009 7-27 Chapter 7 Servo Parameters|ASDA-B Series P1 - 09 SPD1 1st Speed Command or Limit Communication Addr.: 0109H Default: 100 Related Section: Applicable Control Mode: S/T S mode: Section 6.3.5 Unit: rpm T mode: P1-02 Range: -5000 ~ +5000 Settings: 1st Speed Command In Speed mode, this parameter is used to set speed 1 of internal speed command. 1st Speed Limit In Torque mode, this parameter is used to set speed limit 1 of internal speed command. P1 - 10 SPD2 2nd Speed Command or Limit Communication Addr.: 010AH Default: 200 Related Section: Applicable Control Mode: S/T S mode: Section 6.3.5 Unit: rpm T mode: P1-02 Range: -5000 ~ +5000 Settings: 2nd Speed Command In Speed mode, this parameter is used to set speed 2 of internal speed command. 2nd Speed Limit In Torque mode, this parameter is used to set speed limit 2 of internal speed command. P1 - 11 SPD3 3rd Speed Command or Limit Communication Addr.: 010BH Default: 300 Related Section: Applicable Control Mode: S/T S mode: Section 6.3.5 Unit: rpm T mode: P1-02 Range: -5000 ~ +5000 Settings: 3rd Speed Command In Speed mode, this parameter is used to set speed 3 of internal speed command. 3rd Speed Limit In Torque mode, this parameter is used to set speed limit 3 of internal speed command. 7-28 Revision January, 2009 Chapter 7 Servo Parameters|ASDA-B Series P1 - 12 TQ1 1st Torque Command or Limit Communication Addr.: 010CH Default: 100 Related Section: Applicable Control Mode: T / P, S T mode: Section 6.4.5 Unit: % P, S mode: P1-02 Range: -300 ~ +300 Settings: 1st Torque Command In Torque mode, this parameter is used to set torque 1 of internal torque command. 1st Torque Limit In Position and Speed mode, this parameter is used to set torque limit 1 of internal torque command. P1 - 13 TQ2 2nd Torque Command or Limit Communication Addr.: 010DH Default: 100 Related Section: Applicable Control Mode: T / P, S T mode: Section 6.4.5 Unit: % P, S mode: P1-02 Range: -300 ~ +300 Settings: 2nd Torque Command In Torque mode, this parameter is used to set torque 2 of internal torque command. 2nd Torque Limit In Position and Speed mode, this parameter is used to set torque limit 2 of internal torque command. P1 - 14 SPD3 3rd Torque Command or Limit Communication Addr.: 010EH Default: 100 Related Section: Applicable Control Mode: T / P, S T mode: Section 6.4.5 Unit: rpm P, S mode: P1-02 Range: -300 ~ +300 Settings: 3rd Speed Command In Torque mode, this parameter is used to set torque 3 of internal torque command. 3rd Speed Limit In Position and Speed mode, this parameter is used to set torque limit 3 of internal torque command. Revision January, 2009 7-29 Chapter 7 Servo Parameters|ASDA-B Series P1 - 15▲ GR4 Electronic Gear Ratio (2nd Numerator) (N2) Communication Addr.: 010FH Default: 1 Related Section: Applicable Control Mode: P Section 6.2.4, P1-44, P1-45 Unit: pulse DI GNUM0(11) in Table 7.A Range: 1 ~ 32767 Settings: The electronic gear numerator value can be set via external DI signal (refer to Table 7.A). DI Name GNUM0 DI Status Selected Electronic Gear Not select (Note 1) P1-44, P1-45 0 P1-44, P1-45 1 P1-44, P1-45 NOTE 1) DI signal can be selected by parameter P2-10 to P2-15 and Table 7.A. If uses only need to use one group of electronic gear, it allows users not to select GNUM0. P1 - 16 Reserved Communication Addr.: 0110H P1 - 17 Reserved Communication Addr.: 0111H P1 - 18 Reserved Communication Addr.: 0112H P1 - 19 Reserved Communication Addr.: 0113H P1 - 20 Reserved Communication Addr.: 0114H P1 - 21 Reserved Communication Addr.: 0115H P1 - 22 Reserved Communication Addr.: 0116H P1 - 23 Reserved Communication Addr.: 0117H P1 - 24 Reserved Communication Addr.: 0118H P1 - 25 Reserved Communication Addr.: 0119H 7-30 Revision January, 2009 Chapter 7 Servo Parameters|ASDA-B Series P1 - 26 Reserved Communication Addr.: 011AH P1 - 27 Reserved Communication Addr.: 011BH P1 - 28 Reserved Communication Addr.: 011CH P1 - 29 Reserved Communication Addr.: 011DH P1 - 30 Reserved Communication Addr.: 011EH P1 - 31 Reserved Communication Addr.: 011FH P1 - 32 LSTP Motor Stop Mode Selection Communication Addr.: 0120H Default: 0 Related Section: N/A Applicable Control Mode: P/S/T Unit: N/A Range: 0 ~ 11 Settings: This parameter is used to select servo motor stop mode. ASD-PU-01A ASD-PU-01B • Fault Stop Function Settings: When a fault occurs (except for CWL, CCWL, EMGS and serial communication error), it is used to set servo motor stop mode. 0: Stop instantly 1: Decelerate to stop • Dynamic Brake Activation Settings: When a fault occurs (except for CWL, CCWL, EMGS and serial communication error), the servo drive will turn on (Servo On) and then off (Servo Off) automatically. 0: Use dynamic brake when Servo Off (the servo drive is disabled). 1: Allow servo motor to coast to stop when Servo Off (the servo drive is disabled). Revision January, 2009 7-31 Chapter 7 Servo Parameters|ASDA-B Series P1 - 33 Reserved P1 - 34 TACC Communication Addr.: 0121H Acceleration Time Communication Addr.: 0122H Default: 200 Related Section: Applicable Control Mode: S P1-35, P1-36, Section 6.3.3 Unit: ms Range: 1 ~ 20000 Settings: It is used to determine the acceleration time to accelerate from 0 to its rated rotation speed. (When P1-36 is set to 0: Accel/Decel function is disabled, i.e. P1-34, P1-35 is disabled) P1 - 35 TDEC Deceleration Time Communication Addr.: 0123H Default: 200 Related Section: Applicable Control Mode: S P1-34, P1-36, Section 6.3.3 Unit: ms Range: 1 ~ 20000 Settings: It is used to determine the deceleration time to decelerate from its rated rotation speed to 0. (When P1-36 is set to 0: Accel/Decel function is disabled, i.e. P1-34, P1-35 is disabled) P1 - 36 TSL Accel /Decel S-curve Communication Addr.: 0124H Default: 0 Related Section: Applicable Control Mode: S P1-34, P1-35, Section 6.3.3 Unit: ms Range: 0 ~ 10000 (0: Disabled) Settings: This parameter is used to make the motor run more smoothly when startup and windup. Using this parameter can improve the motor running stability. Speed Time (ms) TSL/2 TACC TSL/2 TSL/2 TDEC TSL/2 TSL: P1-36, Accel /Decel S-curve Total acceleration time = TACC + TSL TACC: P1-34, Acceleration time Total deceleration time = TDEC + TSL TDEC: P1-35, Deceleration time 7-32 Revision January, 2009 Chapter 7 Servo Parameters|ASDA-B Series P1 - 37 GDR Ratio of Load Inertia to Servo Motor Inertia Communication Addr.: 0125H Default: 10 Related Section: Applicable Control Mode: P/S/T P2-31, P2-32, Section 6.3.6 Unit: 0.1times Range: 0 ~ 2000 Settings: Ratio of load inertia to servo motor inertia: (J_load /J_motor) P1 - 38 ZSPD Zero Speed Range Setting Communication Addr.: 0126H Default: 10 Related Section: Applicable Control Mode: P/S/T DO ZSPD(03) in Table 7.B Unit: rpm Range: 0 ~ 200 Settings: This parameter is used to set output range of zero speed signal (ZSPD). ZSPD is activated when the drive senses the motor is equal to or below the Zero Speed Range setting as defined in parameter P1-38. For Example, at default ZSPD will be activated when the drive detects the motor rotating at speed at or below 10 rpm. ZSPD will remain activated until the motor speed increases above 10 RPM. P1 - 39 SSPD Target Rotation Speed Communication Addr.: 0127H Default: 3000 Related Section: Applicable Control Mode: P/S/T DO TSPD(04) in Table 7.B Unit: rpm Range: 0 ~ 5000 Settings: When target rotation speed reaches its preset value, digital output (TSPD) is enabled. When the forward and reverse speed of servo motor is equal and higher than the setting value, the motor will reach the target rotation speed, and then TSPD signal will output. TSPD is activated once the drive has detected the motor has reached the Target Rotation Speed setting as defined in parameter P1-39. TSPD will remain activated until the motor speed drops below the Target Rotation Speed. Revision January, 2009 7-33 Chapter 7 Servo Parameters|ASDA-B Series P1 - 40▲ VCM Max. Analog Speed Command or Limit Communication Addr.: 0128H Default: rated speed Related Section: Applicable Control Mode: S/T Section 6.3.4, P1-55 Unit: rpm Range: 0 ~ 5000 Settings: In Speed mode, this parameter is used to set the speed at the maximum input voltage (10V) of the analog speed command. In Torque mode, this parameter is used to set the speed at the maximum input voltage (10V) of the analog speed limit. For example, in speed mode, if P1-40 is set to 3000 and the input voltage is 10V, it indicates that the speed command is 3000rpm. If P1-40 is set to 3000, but the input voltage is changed to 5V, then the speed command is changed to 1500rpm. Speed command / limit = Input voltage x setting/10 P1 - 41▲ TCM Max. Analog Torque Command or Limit Communication Addr.: 0129H Default: 100 Related Section: Applicable Control Mode: T / S, P Section 6.4.4, P1-55 Unit: % Range: 0 ~ 300 Settings: In Torque mode, this parameter is used to set the output torque at maximum input voltage (10V) of analog torque command. In Position and Speed mode, this parameter is used to set output torque at maximum input voltage (10V) of analog torque limit For example, in torque mode, if P1-41 is set to 100 and the input voltage is 10V, it indicates that the torque command is 100% rated torque. If P1-41 is set to 100, but the input voltage is changed to 5V, then the torque command is changed to 50% rated torque. Torque command / limit = Input voltage x setting/10 (%) P1 - 42 MBT1 On Delay Time of Electromagnetic Brake Communication Addr.: 012AH Default: 100 Related Section: Applicable Control Mode: P/S/T DO BRKR(08) in Table 7.B Unit: ms P1-43, Section 6.6.4 Range: 0 ~ 1000 Settings: Used to set the period of time between when the servo drive is On (Servo On) and when electromagnetic brake output signal (BRKR) is activated. 7-34 Revision January, 2009 Chapter 7 Servo Parameters|ASDA-B Series P1 - 43 MBT2 OFF Delay Time of Electromagnetic Brake Communication Addr.: 012BH Default: 100 Related Section: Applicable Control Mode: P/S/T DO BRKR(08) in Table 7.B Unit: ms P1-42, Section 6.6.4 Range: -1000 ~ 1000 Settings: Used to set the period of time between when the servo drive is Off (Servo Off) and when electromagnetic brake output signal (BRKR) is unactivated. NOTE 1) When the setting value of P1-43 is higher than or equal to 0(zero) ON SON (DI Input) OFF OFF ON BRKR (DO Output) OFF OFF MBT2 (P1-43) MBT1 (P1-42) When Servo Off (the servo motor is disabled), the BRKR output will be Off after the Off delay time set by P1-43. 2) When the setting value of P1-43 is lower than 0(zero) ON SON (DI Input) SON (DO Output) BRKR (DO Output) OFF OFF ON OFF OFF ON MBT2(P1-43) OFF OFF MBT1(P1-42) When Servo Off (the servo motor is disabled) and the BRKR output is also Off, the servo drive will be Off after the Off delay time set by P1-43. Revision January, 2009 7-35 Chapter 7 Servo Parameters|ASDA-B Series P1 - 44▲ GR1 Electronic Gear Ratio (1st Numerator) (N1) Communication Addr.: 012CH Default: 1 Related Section: Applicable Control Mode: P Section 6.2.4, P1-15, P1-45 Unit: pulse DI GNUM0(11) in Table 7.A Range: 1 ~ 32767 Settings: The electronic gear numerator value can be set via external DI signal (refer to Table 7.A). DI Name DI Status Selected Electronic Gear Not select (Note 1) P1-44, P1-45 0 P1-44, P1-45 1 P1-44, P1-45 GNUM0 NOTE 1) DI signal can be selected by parameter P2-10 to P2-15 and Table 7.A. If uses only need to use one group of electronic gear, it allows users not to select GNUM0. P1 - 45▲ GR2 Electronic Gear Ratio (Denominator) Communication Addr.: 012DH Default: 1 Related Section: Applicable Control Mode: P Section 6.2.4, P1-15, P1-44 Unit: pulse DI GNUM0(11) in Table 7.A Range: 1 ~ 32767 Settings: Please set electronic gear ratio when the servo drive is Off (Servo Off). As the wrong setting can cause motor to run chaotically (out of control) and it may lead to personnel injury, therefore, ensure to observe the following rule when setting P1-44, P1-45. The electronic gear ratio settings: Pulse input f1 N M Position command N f2 = f1 x M f1: Pulse input f2: Position command N: Numerator, the setting value of P1-15 or P1-44 M: Denominator, the setting value of P1-45 The electronic gear ratio setting range must be within: 1/50 1: Modbus ASCII mode, <7,E,1 > 2: Modbus ASCII mode, <7,O,1> 3: Modbus ASCII mode, <8,N,2 > 4: Modbus ASCII mode, <8,E,1> 5: Modbus ASCII mode, <8,O,1> 6: Modbus RTU mode, <8,N,2> 7: Modbus RTU mode, <8,E,1> 8: Modbus RTU mode, <8,O,1> This parameter is used to set the communication protocol. The alphanumeric characters represent the following: 7 or 8 is the number of data bits; N, E or O refer to the parity bit, Non, Even or Odd; the 1 or 2 is the numbers of stop bits. P3 - 03 FLT Transmission Fault Treatment Communication Addr.: 0303H Default: 0 Related Section: Applicable Control Mode: P/S/T Section 8.2 Unit: N/A Range: 0 ~ 1 Settings: 0: Display fault and continue operating 1: Display fault and stop operating This parameter is used to determine the operating sequence once a communication fault has been detected. If '1' is selected the drive will stop operating upon detection the communication fault. The mode of stopping is set by parameter P1-32. P3 - 04 CWD Communication Time Out Detection Communication Addr.: 0304H Default: 0 Related Section: Applicable Control Mode: P/S/T Section 8.2 Unit: N/A Range: 0 ~ 20 Revision January, 2009 7-57 Chapter 7 Servo Parameters|ASDA-B Series Settings: 0: Disabled This parameter is used to set the maximum permissible time before detecting a fault due to communication time out. When this parameter is set to a value over than 0, it indicates this function is enabled. However, if not communicating with the servo in this period of time, the servo drive will assume the communication has failed and show the communication error fault message. P3 - 05 Reserved P3 - 06■ SDI Communication Addr.: 0305H Digital Input Communication Function Communication Addr.: 0306H Default: 0 Related Section: Applicable Control Mode: P/S/T P4-07, Section 8.2 Unit: N/A Range: 0 ~ 3F Settings: The setting of this parameter determines how the Digital Inputs (DI) accept commands and signals. If the Digital Input Contact Control parameter for the DI 1 ~ DI 6 is set to "0", command is external, and via CN1; if it is set to "1" the DI signal is via communication. The Digital Input Control Contact parameter, P3-06 also works in conjunction with the Multi Function Digital Input parameter P4-07 which has several functions. Please see section 8.2 for details. For example, when P3-06 is set to 3, it indicates that DI 1 and DI 2 are both ON and they can be controlled via P4-07. Then, DI 3 ~ DI 6 are activated via external command, i.e. through CN1. P3 - 07 CDT Communication Response Delay Time Default: 0 Communication Addr.: 0307H Related Section: N/A Applicable Control Mode: P/S/T Unit: ms Range: 0 ~ 255 Settings: This parameter is used to delay the communication time that servo drive respond to host controller (external controller). NOTE 1) When the communication address of the host (external) controller is set to 255, the communication response delay time will be 0 (zero) no matter what the setting value of P307 is. 7-58 Revision January, 2009 Chapter 7 Servo Parameters|ASDA-B Series Group 4: P4-xx Diagnosis Parameters P4 - 00★ ASH1 Fault Record (N) Default: 0 Communication Addr.: 0400H Related Section: N/A Applicable Control Mode: P/S/T Unit: N/A Range: N/A Settings: The latest fault record. P4 - 01★ ASH2 Fault Record (N-1) Default: 0 Communication Addr.: 0401H Related Section: N/A Applicable Control Mode: P/S/T Unit: N/A Range: N/A P4 - 02★ ASH3 Fault Record (N-2) Default: 0 Communication Addr.: 0402H Related Section: N/A Applicable Control Mode: P/S/T Unit: N/A Range: N/A P4 - 03★ ASH4 Fault Record (N-3) Default: 0 Communication Addr.: 0403H Related Section: N/A Applicable Control Mode: P/S/T Unit: N/A Range: N/A P4 - 04★ ASH5 Fault Record (N-4) Default: 0 Communication Addr.: 0404H Related Section: N/A Applicable Control Mode: P/S/T Unit: N/A Range: N/A Revision January, 2009 7-59 Chapter 7 Servo Parameters|ASDA-B Series P4 - 05 JOG JOG Operation Communication Addr.: 0405H Default: 20 Related Section: Applicable Control Mode: P/S/T Section 4.4.3 Unit: rpm Range: 0 ~ 5000 Settings: JOG operation command: To perform a JOG Operation via communication command, use communication address 0405H Enter 0 ~ 4997 for the desired JOG rpm. The setting value will be written into P4-05. If the setting value exceeds the motor rated speed, this parameter is not be effective and the motor will stop. Enter 4998 to JOG in the CCW direction Enter 4999 to JOG in the CW direction Enter 5000 to stop the JOG operation If change the speed during JOG operation, the new setting value is effective only after the servo drive is restarted (after switching power off and on). NOTE 1) If the communication write-in frequency is too high, please set P2-30 to 5. P4 - 06 ▲■ FOT Force Output Control Communication Addr.: 0406H Default: 0 Related Section: Applicable Control Mode: P/S/T Section 4.4.4 Unit: N/A Range: 0 ~ 7 Settings: 0: Disabled This parameter is used to check if there is any damage DO terminal. This parameter is not effective when the servo drive is enabled (Servo ON). When the value of P4-06 is a non-zero value, it indicates this function is enabled. For example: When P4-06 is set to 3, it indicates that DI 1 and DI 2 are both ON. NOTE 1) When users select P4-06 and press the Set key, the display will show “OP x”. “x” stands for the parameter range from 0 to 7 (For the example display, refer to Section 4.4.4). 7-60 Revision January, 2009 Chapter 7 Servo Parameters|ASDA-B Series P4 - 07■ ITST Input Status or Force Input Control Communication Addr.: 0407H Default: 0 Related Section: Applicable Control Mode: P/S/T P3-06, Section 4.4.5, Unit: N/A Section 8.2 Range: 0 ~ 63 Settings: Please see P3-06 and Section 8.2 for setting method. External Control: Display the status of DI input signal Communication Control: Read the status of input signal (upon software) For the status of DI input signal, please refer to P2-10 ~ P2-15. The contents of P4-07 is "read only" via the drive keypad or the communication software and will display the state on or off of the six Digital Inputs which have been set in accordance to P3-06. The least significant bit (Bit 0) stands for Digital Inputs 1 (DI 1) and the most significant bit (Bit5) stands for Digital Inputs 1 (DI 6). For example: If the content of P4-07 is being read as 3, it indicates that the Digital Inputs 1, 2 are "ON" and Digital Inputs 3, 4, 5, & 6 are "OFF". If P3-06 has been set to 1 and the written value of Bit 0 of P4-07 is 1, it indicates the status of DI 1 is “ON”. On the contrary, if the written value of Bit 0 of P4-07 is 0, then the status of DI 1 is “OFF”. NOTE 1) When the written value of Bit is 1, the corresponding DI is activated (ON). When the written value of Bit is 0, the corresponding DI is inactivated (OFF). 2) Please pay close attention on the property of Digital Inputs. When the Digital Input is a contact “a”, if the input signal is ON, it indicates that this is a conductive circuit. When the Digital Input is a contact “b”, even if the input signal is ON, it indicates that this is a nonconductive circuit. P4 - 08 Reserved P4 - 09 MOT Communication Addr.: 0408H Output Status Display Communication Addr.: 0409H Default: 0 Related Section: Applicable Control Mode: P/S/T Section 4.4.6 Unit: N/A Range: 0 ~ 7 Settings: External Control: Display the status of DO output signal Communication Control: Read the status of output signal Revision January, 2009 7-61 Chapter 7 Servo Parameters|ASDA-B Series The status of DO signal, please refer to P2-18 ~ P2-20. For example: If P4-09 is set to 3, it indicates that the Digital Outputs 1, 2 are "ON" and Digital Output 3 is "OFF". NOTE 1) Please pay close attention on the property of Digital Outputs. When the Digital Output is a contact “a”, if the output signal is ON, it indicates that this is a conductive circuit. When the Digital Output is a contact “b”, even if the output signal is ON, it indicates that this is a nonconductive circuit. P4 - 10▲ CEN Adjustment Function Communication Addr.: 040AH Default: 0 Related Section: Applicable Control Mode: P/S/T P2-08, P4-11, P4-15, P4-19 Unit: N/A P4-22, P4-23 Range: 0 ~ 8 Settings: 0: Reserved 1: Execute analog speed input drift adjustment 2: Execute analog torque input drift adjustment 3: Execute current detector (V phase) drift adjustment 4: Execute current detector (W phase) drift adjustment 5: Execute drift adjustment of the above 1 ~ 4 6: Execute IGBT NTC calibration 7: Auto-adjust P4-22 (Analog Speed Input Offset) 8: Auto-adjust P4-23 (Analog Torque Input Offset) This adjustment function is enabled after parameter P2-08 is set to 20. When setting P4-10 to 1 (executing analog speed input drift adjustment), please refer to P4-11 and P4-12. When setting P4-10 to 2 (executing analog torque input drift adjustment), please refer to P4-13 and vise versa. When executing any adjustment, the external wiring connected to analog speed or torque must be removed and the servo system should be off (Servo off). NOTE 1) When using this parameter, the setting value of the display will not be written (not retained). After the adjustment is done, the setting value on the display will return to the default (0). 7-62 Revision January, 2009 Chapter 7 Servo Parameters|ASDA-B Series P4 - 11 SOF1 Analog Speed Input Drift Adjustment 1 Communication Addr.: 040BH Default: Factory setting Related Section: Applicable Control Mode: P/S/T P4-10 Unit: N/A Range: 0 ~ 32767 Settings: Manual Adjustment Operation: Set parameter P2-08 to 22 and then change this parameter. This is an auxiliary adjusting function, although this parameter allows the users can execute manual adjustment, we still do not recommend users to change the default setting manually. Auto Adjustment Operation: Set parameter P2-08 to 20 first and then set parameter P4-10 to 1. When executing this auto adjustment, ensure that the external wiring connected to analog speed must be removed or an external zero voltage power is applied to the servo drive from the host controller and the servo system should be off (Servo off). NOTE 1) When P2-08 is set to 10, users cannot reset this parameter. P4 - 12 SOF2 Analog Speed Input Drift Adjustment 2 Communication Addr.: 040CH Default: Factory setting Related Section: Applicable Control Mode: P/S/T P4-10 Unit: N/A Range: 0 ~ 32767 Settings: Please see P4-11 for explanation. NOTE 1) When P2-08 is set to 10, users cannot reset this parameter. P4 - 13 TOF1 Analog Torque Drift Adjustment 1 Communication Addr.: 040DH Default: Factory setting Related Section: Applicable Control Mode: P/S/T P4-10 Unit: N/A Range: 0 ~ 32767 Settings: Manual Adjustment Operation: Set parameter P2-08 to 22 and then change this parameter. This is an auxiliary adjusting Revision January, 2009 7-63 Chapter 7 Servo Parameters|ASDA-B Series function, although this parameter allows the users can execute manual adjustment, we still do not recommend users to change the default setting manually. Auto Adjustment Operation: Set parameter P2-08 to 20 first and then set parameter P4-10 to 2. When executing this auto adjustment, ensure that the external wiring connected to analog speed must be removed or an external zero voltage power is applied to the servo drive from the host controller and the servo system should be off (Servo off). NOTE 1) When P2-08 is set to 10, users cannot reset this parameter. P4 - 14 Reserved P4 - 15 COF1 Communication Addr.: 040EH Current Detector Drift Adjustment (V1 phase) Communication Addr.: 040FH Default: Factory setting Related Section: Applicable Control Mode: P/S/T P4-10 Unit: N/A Range: 0 ~ 32767 Settings: Manual Adjustment Operation: Set parameter P2-08 to 22 and then change this parameter. This is an auxiliary adjusting function, although this parameter allows the users can execute manual adjustment, we still do not recommend users to change the default setting manually. Auto Adjustment Operation: Set parameter P2-08 to 20 first and then set parameter P4-10 to 3. When executing this auto adjustment, ensure that the servo system should be off (Servo off) and the servo motor has stopped. NOTE 1) When P2-08 is set to 10, users can not reset this parameter. P4 - 16 COF2 Current Detector Drift Adjustment (V2 phase) Communication Addr.: 0410H Default: Factory setting Related Section: Applicable Control Mode: P/S/T P4-10 Unit: N/A Range: 0 ~ 32767 Settings: Please see P4-15 for explanation. 7-64 Revision January, 2009 Chapter 7 Servo Parameters|ASDA-B Series NOTE 1) When P2-08 is set to 10, users cannot reset this parameter. P4 - 17 COF3 Current Detector Drift Adjustment (W1 phase) Communication Addr.: 0411H Default: Factory setting Related Section: Applicable Control Mode: P/S/T P4-10 Unit: N/A Range: 0 ~ 32767 Settings: Manual Adjustment Operation: Set parameter P2-08 to 22 and then change this parameter. This is an auxiliary adjusting function, although this parameter allows the users can execute manual adjustment, we still do not recommend users to change the default setting manually. Auto Adjustment Operation: Set parameter P2-08 to 20 first and then set parameter P4-10 to 4. When executing this auto adjustment, ensure that the servo system should be off (Servo off) and the servo motor has stopped. NOTE 1) When P2-08 is set to 10, users cannot reset this parameter. P4 - 18 COF4 Current Detector Drift Adjustment (W2 phase) Communication Addr.: 0412H Default: Factory setting Related Section: Applicable Control Mode: P/S/T P4-10 Unit: N/A Range: 0 ~ 32767 Settings: Please see P4-17 for explanation. NOTE 1) When P2-08 is set to 10, users cannot reset this parameter. P4 - 19 TIGB IGBT NTC Calibration Communication Addr.: 0413H Default: Factory setting Related Section: Applicable Control Mode: P/S/T Parameter P4-10 Unit: N/A Range: 1 ~ 3 Revision January, 2009 7-65 Chapter 7 Servo Parameters|ASDA-B Series Settings: Manual Adjustment Operation: Set parameter P2-08 to 22 and then change this parameter. This is an auxiliary adjusting function, although this parameter allows the users can execute manual adjustment, we still do not recommend users to change the default setting manually. Auto Adjustment Operation: Set parameter P2-08 to 20 first and then set parameter P4-10 to 6. o When executing this auto adjustment, ensure to cool the servo drive to 25 C. NOTE 1) When P2-08 is set to 10, users cannot reset this parameter. P4 - 20 Reserved Communication Addr.: 0414H P4 - 21 Reserved Communication Addr.: 0415H P4 - 22 SAO Analog Speed Input Offset Communication Addr.: 0416H Default: 0 Related Section: Applicable Control Mode: S Parameter P4-10 Unit: mV Range: -5000 ~ 5000 Settings: Users can use this parameter to adjust analog speed input offset value manually. NOTE 1) Before using this function, please short the internal circuit first or connecting to a 0V output of the external controller in advance (Please refer to the figure below). Internal Connection V-REF GND External Connection V-REF 9 8 TAO CN1 CN1 0 volt. P4 - 23 9 Controller Analog Torque Input Offset Communication Addr.: 0417H Default: 0 Related Section: Applicable Control Mode: T Parameter P4-10 Unit: mV Range: -5000 ~ 5000 Settings: 7-66 Revision January, 2009 Chapter 7 Servo Parameters|ASDA-B Series Users can use this parameter to adjust analog torque input offset value manually. NOTE 1) Before using this function, please short the internal circuit first or connecting to a 0V output of the external controller in advance (Please refer to the figure below). Internal Connection V-REF GND External Connection V-REF 9 8 CN1 CN1 0 volt. Revision January, 2009 9 Controller 7-67 Chapter 7 Servo Parameters|ASDA-B Series Group 8: P8-xx Keypad Parameters NOTE All the keypad parameters cannot be download to PC or the servo drive via communication. Users only can edit and change the keypad parameters through the keypad. P8 - 00★ KVER Keypad Firmware Version Default: Factory setting Communication Addr.: 0800H Related Section: N/A Applicable Control Mode: P/S/T Unit: N/A Range: N/A P8 - 01 KFUN Keypad Communication and Reset Setting Default: 1 Communication Addr.: 0801H Related Section: N/A Applicable Control Mode: P/S/T Unit: N/A Range: 0 ~ 011 Settings: ASD-PU-01A ASD-PU-01B • Communication Method Settings: 0: If 0 is set, it indicates the keypad is the slave side during communication. 0 must be set when communicating with PC, or there will be a communication fault. 7-68 Revision January, 2009 Chapter 7 Servo Parameters|ASDA-B Series 1: If 1 is set, it indicates the keypad is the master side during communication. 1 must be set when communicating with servo drive, or there will be a communication fault. • Keypad Parameter Reset Function Settings: 0: Disable keypad parameter reset function. 1: Enable keypad parameter reset function. All keypad parameter settings will be reset to default setting if this function is selected. (All keypad parameter settings will be cleared after this function is executing.) After parameter P8-01 is set, users must restart the servo drive (switching power off and on). P8 - 02 Reserved Communication Addr.: 0802H P8 - 03 Reserved Communication Addr.: 0803H P8 - 04 Reserved Communication Addr.: 0804H P8 - 05 KADR Communication Address Setting (Drive) Default: 255 Communication Addr.: 0805H Related Section: N/A Applicable Control Mode: P/S/T Unit: N/A Range: 1 ~ 255 Settings: If the AC servo drive is controlled by RS-232/485 communication, each drive (or device) must be uniquely identified and addressed between 1 and 255. One servo drive only can set one communication address. If the address is duplicated, there will be a communication fault. When the address is set to 255, it is with auto communication function. P8 - 06 KBRT Transmission Speed (Keypad) Default: 1 Communication Addr.: 0806H Related Section: N/A Applicable Control Mode: P/S/T Unit: bps Range: 0 ~ 5 Settings: 0: Baud rate 4800 (data transmission speed: bits / second) 1: Baud rate 9600 (data transmission speed: bits / second) 2: Baud rate 19200 (data transmission speed: bits / second) 3: Baud rate 38400 (data transmission speed: bits / second) Revision January, 2009 7-69 Chapter 7 Servo Parameters|ASDA-B Series 4: Baud rate 57600 (data transmission speed: bits / second) 5: Baud rate 115200 (data transmission speed: bits / second) P8 - 07 KPTL Communication Protocol (Keypad) Default: 0 Communication Addr.: 0807H Related Section: N/A Applicable Control Mode: P/S/T Unit: N/A Range: 0 ~ 8 Settings: 0: Modbus ASCII mode, <7,N,2> 1: Modbus ASCII mode, <7,E,1 > 2: Modbus ASCII mode, <7,O,1> 3: Modbus ASCII mode, <8,N,2 > 4: Modbus ASCII mode, <8,E,1> 5: Modbus ASCII mode, <8,O,1> 6: Modbus RTU mode, <8,N,2> 7: Modbus RTU mode, <8,E,1> 8: Modbus RTU mode, <8,O,1> P8 - 08 KCMM Communication Selection (Keypad) Default: 0 Communication Addr.: 0808H Related Section: N/A Applicable Control Mode: P/S/T Unit: N/A Range: 0 ~ 1 Settings: 0: RS-232 1: RS-485 Multiple communication modes RS-232, RS-485 cannot be used within one communication ring. P8 - 09 KTST Keypad Hardware Testing Default: 0 Communication Addr.: 0809H Related Section: N/A Applicable Control Mode: P/S/T Unit: N/A Range: 0 ~ 4 Settings: 0: Disabled. 1: Function key testing. Pressing MODE key can exit this testing mode. 7-70 Revision January, 2009 Chapter 7 Servo Parameters|ASDA-B Series 2: LED testing. 3: Dynamical memory testing (RAM). The testing time is approx. 18 seconds. 4: Data memory testing (EEPROM). The testing time is approx. 140 seconds. This parameter is used to test the hardware of the keypad. Since the life of the data memory is limited and using this parameter will consumed the life of data memory, it is not recommended to use this parameter and change the factory default setting if not necessary. P8 - 10 KBLT LCD Backlight Display Default: 0 Communication Addr.: 080AH Related Section: N/A Applicable Control Mode: P/S/T Unit: N/A Range: 0 ~ 1 Settings: 0: OFF. LCD backlight is going off. 1: ON. LCD backlight is going on. P8 - 11 KCLR Memory Block Clear Default: 0 Communication Addr.: 080BH Related Section: N/A Applicable Control Mode: P/S/T Unit: N/A Range: 0 ~ 124 Settings: ASD-PU-01A ASD-PU-01B Revision January, 2009 7-71 Chapter 7 Servo Parameters|ASDA-B Series • Reserve / Clear Memory Block Function Settings 0: Reserve memory block 1: Clear memory block When the clear memory block function is selected, the memory block will be cleared. This parameter setting will return to its default setting after clear function is executed successfully. P8 - 12 KRNO Memory Block Position Number (ROMx) Default: 0 Communication Addr.: 080CH Related Section: N/A Applicable Control Mode: P/S/T Unit: N/A Range: 0 ~ 24 This parameter is used to determine the memory block number (ROMx) shown on the keypad display. P8 - 13★ KBL0 Status of Memory Block (ROMx) Communication Addr.: 080DH Default: 0 Related Section: N/A Applicable Control Mode: P/S/T Unit: N/A Range: 0 ~ 23999 Settings: ASD-PU-01A ASD-PU-01B • Drive Rated Power Settings: 002: 200W 003: 400W (F604) 004: 750W 005: 1kW 006: 1.5kW 007: 2kW 103: 400W(F804) • Motor Inertia Settings: 1: Low inertia 2: Medium inertia 3: High inertia • Drive Series Settings: 1: ASDA-A series 2: ASDA-B series This parameter displays the status of memory block number (ROMx) by referring the setting of parameter P8-12. 7-72 Revision January, 2009 Chapter 7 Servo Parameters|ASDA-B Series P8 - 14★ KBL1 Firmware Version of Memory Block (ROMx) Default: 0 Communication Addr.: 080EH Related Section: N/A Applicable Control Mode: P/S/T Unit: N/A Range: N/A This parameter displays the firmware version of parameter memory number (ROMx) by referring the setting of parameter P8-12. Revision January, 2009 7-73 Chapter 7 Servo Parameters|ASDA-B Series Table 7.A Input Function Definition Setting value of P2-10 ~ P2-15: 01 DI Name SON DI Function Description Servo On. When this DI is activated, it indicates the servo drive is enabled. Trigger Method Control Mode Level Triggered P, S, T Setting value of P2-10 ~ P2-15: 02 DI Name DI Function Description Trigger Method Control Mode ARST Alarm Reset. A number of Faults (Alarms) can be cleared by activating ARST. Rising-edge Triggered P, S, T Setting value of P2-10 ~ P2-15: 03 DI Name DI Function Description Trigger Method Control Mode GAINUP Gain switching in speed and position mode. When GAINUP is activated (P2-27 is set to 1), the gain is switched to the gain multiplied by gain switching rate. Level Triggered P, S, T Trigger Method Control Mode Rising-edge Triggered, Level Triggered P Setting value of P2-10 ~ P2-15: 04 DI Name DI Function Description Pulse clear (see P2-48). When CCLR is activated, the setting is parameter P2-48 Pulse Deviation Clear Mode is executed and the position accumulated pulse deviation CCLR number will be cleared to 0. 0: When the input terminal is rising-edge triggered, the position accumulated pulse number will be cleared. 1: After CCLR is activated (ON), the position accumulated pulse number will be cleared continuously. 7-74 Revision January, 2009 Chapter 7 Servo Parameters|ASDA-B Series Setting value of P2-10 ~ P2-15: 05 DI Name DI Function Description Trigger Method Control Mode Level Triggered S Trigger Method Control Mode Level Triggered S, T Trigger Method Control Mode Level Triggered P Trigger Method Control Mode Trigger Method Control Mode Level Triggered P, S Zero speed CLAMP. When ZCLAMP is activated (ON) and the motor speed value is below the setting value of P1-38, it is used to lock the motor in the instant position. Speed Command Setting value of P1-38 (Zero speed) ZCLAMP ZCLAMP input signal OFF ON Motor Speed Setting value of P1-38 (Zero speed) Time Setting value of P2-10 ~ P2-15: 06 DI Name CMDINV DI Function Description Command input reverse control. When the drive is in the Position, Speed and Torque mode, and CMDINV is activated, the motor is in reverse rotation. Setting value of P2-10 ~ P2-15: 07 DI Name INHP DI Function Description Pulse inhibit input. When the drive is in position mode, if INHP is activated, the external pulse input command is not valid. Setting value of P2-10 ~ P2-15: 08 DI Name DI Function Description Reserved Setting value of P2-10 ~ P2-15: 09 DI Name TRQLM DI Function Description Torque limit enabled. When the drive is in speed and position mode, and TRQLM is activated, it indicates the torque limit command is valid. The torque limit command source is internal parameter or analog voltage. Revision January, 2009 7-75 Chapter 7 Servo Parameters|ASDA-B Series Setting value of P2-10 ~ P2-15: 10 DI Name DI Function Description Trigger Method Control Mode SPDLM Speed limit enabled. When the drive is in torque mode and SPDLM is activated, it indicates the speed limit command is valid. The speed limit command source is internal parameter or analog voltage. Level Triggered T Setting value of P2-10 ~ P2-15: 11 DI Name DI Function Description Trigger Method Control Mode GNUM0 Electronic gear ratio (Numerator) selection. When users use two groups of electronic gear ratio, this DI signal can be used to switch the Numerator. When GNUM0 is not activated, it indicates the first Numerator (N1, see P1-44) is used. When GNUM0 is activated, it indicates the second Numerator (N2, see P1-15) is used. Level Triggered P Trigger Method Control Mode Trigger Method Control Mode Level Triggered S Setting value of P2-10 ~ P2-15: 12 ~ 13 DI Name DI Function Description Reserved Setting value of P2-10 ~ P2-15: 14 ~ 15 DI Name DI Function Description Speed command selection (1 ~ 4) Speed command number: S1 SPD1 SPD0 SPD0 SPD1 0 0 Command Source Mode CN1 DI signal S Sz External analog command None Content Range Voltage between +/-10 V V-REF and GND Speed command is 0 (zero) 0 Content Range Speed command number: S2 CN1 DI signal SPD1 SPD0 7-76 Command Source Revision January, 2009 Chapter 7 Servo Parameters|ASDA-B Series DI Name DI Function Description Trigger Method Control Mode Level Triggered S Trigger Method Control Mode Level Triggered T Speed command number: S3 CN1 DI signal SPD1 SPD0 1 SPD0 SPD1 0 Command Source Content Range Internal parameter P1-10 +/5000 rpm Speed command number: S4 CN1 DI signal SPD1 SPD0 1 1 Command Source Content Range Internal parameter P1-11 +/5000 rpm Setting value of P2-10 ~ P2-15: 16 ~ 17 DI Name DI Function Description Torque command selection (1 ~ 4) Torque command number: T1 CN1 DI signal TCM1 TCM0 Command Source 0 0 Mode T Tz Content Range External Voltage between +/analog V-REF and GND 300% command None Torque command is 0 (zero) 0 Content Range Torque command number: T2 CN1 DI signal TCM0 TCM1 TCM1 TCM0 0 1 Command Source P1-12 +/300% Command Source Content Range Internal parameter P1-13 +/300% Command Source Content Range Internal parameter P1-14 +/300% Internal parameter Torque command number: T3 CN1 DI signal TCM1 TCM0 1 0 Torque command number: T4 CN1 DI signal TCM1 TCM0 1 Revision January, 2009 1 7-77 Chapter 7 Servo Parameters|ASDA-B Series Setting value of P2-10 ~ P2-15: 18 DI Name S-P DI Function Description Speed / Position mode switching. OFF: Speed mode, ON: Position mode Trigger Method Control Mode Level Triggered P, S Trigger Method Control Mode Level Triggered S, T Trigger Method Control Mode Level Triggered P, T Trigger Method Control Mode Level Triggered P, S, T Trigger Method Control Mode Level Triggered P, S, T Trigger Method Control Mode Level Triggered P, S, T Setting value of P2-10 ~ P2-15: 19 DI Name S-T DI Function Description Speed / Torque mode switching. OFF: Speed mode, ON: Torque mode Setting value of P2-10 ~ P2-15: 20 DI Name T-P DI Function Description Torque / Position mode switching. OFF: Torque mode, ON: Position mode Setting value of P2-10 ~ P2-15: 21 DI Name EMGS DI Function Description Emergency stop. It should be contact “b” and normally ON or a fault (ALE13) will display. Setting value of P2-10 ~ P2-15: 22 DI Name CWL DI Function Description Reverse inhibit limit. It should be contact “b” and normally ON or a fault (ALE14) will display. Setting value of P2-10 ~ P2-15: 23 DI Name CCWL 7-78 DI Function Description Forward inhibit limit. It should be contact “b” and normally ON or a fault (ALE15) will display. Revision January, 2009 Chapter 7 Servo Parameters|ASDA-B Series Setting value of P2-10 ~ P2-15: 24 DI Name DI Function Description Trigger Method Control Mode Trigger Method Control Mode Level Triggered P, S Trigger Method Control Mode Level Triggered P, S Reserved Setting value of P2-10 ~ P2-15: 25 DI Name TLLM DI Function Description Torque limit - Reverse operation (Torque limit function is valid only when P1-02 is enabled) Setting value of P2-10 ~ P2-15: 26 DI Name TRLM DI Function Description Torque limit - Forward operation (Torque limit function is valid only when P1-02 is enabled) NOTE 1) 14 ~ 17: Single control mode, 18 ~ 20: Dual control mode 2) When P2-10 to P2-15 is set to 0, it indicates output function is disabled. Revision January, 2009 7-79 Chapter 7 Servo Parameters|ASDA-B Series Table 7.B Output Function Definition Setting value of P2-18 ~ P2-20: 01 DO Name DO Function Description Control Mode SRDY Servo ready. SRDY is activated when the servo drive is ready to run. All fault and alarm conditions, if present, have been cleared. P, S, T Setting value of P2-18 ~ P2-20: 02 DO Name DO Function Description Control Mode SON Servo On. SON is activated when control power is applied to the servo drive. The drive may or may not be ready to run as a fault / alarm condition may exist. Servo ON (SON) is "ON" with control power applied to the servo drive, there may be a fault condition or not. The servo is not ready to run. Servo ready (SRDY) is "ON" where the servo is ready to run, NO fault / alarm exists. (P2-51 should turn servo ready SRDY off / on) P, S, T Setting value of P2-18 ~ P2-20: 03 DO Name DO Function Description Control Mode ZSPD At Zero speed. ZSPD is activated when the drive senses the motor is equal to or below the Zero Speed Range setting as defined in parameter P1-38. For Example, at default ZSPD will be activated when the drive detects the motor rotating at speed at or below 10 rpm. ZSPD will remain activated until the motor speed increases above 10 RPM. P, S, T Setting value of P2-18 ~ P2-20: 04 DO Name TSPD DO Function Description Control Mode At Speed reached. TSPD is activated once the drive has detected the motor has reached the Target Rotation Speed setting as defined in parameter P1-39. TSPD will remain activated until the motor speed drops below the Target Rotation Speed. S Setting value of P2-18 ~ P2-20: 05 DO Name DO Function Description Control Mode TPOS At Positioning completed. When the drive is in position mode, TPOS will be activated when the position error is equal and below the setting value of P1-54. P 7-80 Revision January, 2009 Chapter 7 Servo Parameters|ASDA-B Series Setting value of P2-18 ~ P2-20: 06 DO Name DO Function Description Control Mode TQL At Torques limit. TQL is activated when the drive has detected that the motor has reached the torques limits set by either the parameters P1-12 ~ P1-14. P, S Setting value of P2-18 ~ P2-20: 07 DO Name ALRM DO Function Description Control Mode Servo alarm (Servo fault) activated. ALRM is activated when the drive has detected a fault condition. P, S, T Setting value of P2-18 ~ P2-20: 08 DO Name DO Function Description Control Mode Electromagnetic brake control. BRKR is activated actuation of motor brake. (Please refer to parameters P1-42 ~ P1-43) SON OFF BRKR BRKR OFF ON OFF ON MBT1(P1-42) OFF P, S, T MBT2(P1-43) ZSPD (P1-38) Motor Speed Setting value of P2-18 ~ P2-20: 09 DO Name DO Function Description Control Mode OLW Output overload warning. OLW is activated when the servo drive has detected that the motor has reached the output overload level set by parameter P2-37. This parameter is used to set output overload level. When the motor has reached the output overload level set by parameter P2-37, the motor will send a warning to the drive. After the drive has detected the warning, the DI signal OLW will be activated. tOL = Permissible Time for Overload x setting value of P2-37 When overload accumulated time (continuously overload time) exceeds the value of tOL, the overload warning signal will output, i.e. DO signal, OLW will be ON. However, if the overload accumulated time (continuously overload time) exceeds the permissible time for overload, the overload alarm (ALE06) will output. For example: If the setting value of parameter P2-37 (Overload Warning Level) is 60%, when the permissible time for overload exceeds 8 seconds at 200% rated output, the overload fault (ALE06) will be detected and shown on the LED display. At this time, tOL = 8 x 60% = 4.8 seconds P, S, T Revision January, 2009 7-81 Chapter 7 Servo Parameters|ASDA-B Series DO Name DO Function Description Control Mode OLW Result: When the drive output is at 200% rated output and the drive is continuously overloaded for 4.8 seconds, and the overload warning signal will be ON (DO code is 10, i.e. DO signal OLW will be activated). If the drive is continuously overloaded for 8 seconds, the overload alarm will be detected and shown on the LED display (ALE06). Then, Servo Fault signal will be ON (DO signal ALRM will be activated) P, S, T Setting value of P2-18 ~ P2-20: 10 DO Name DO Function Description Control Mode WARN Servo warning activated. WARN is activated when the drive has detected Reverse limit error, Forward limit error, Emergency stop, Serial communication error, and Undervoltage these fault conditions. P, S, T NOTE 1) When P2-18 to P2-20 is set to 0, it indicates output function is disabled. 7-82 Revision January, 2009 Chapter 8 MODBUS Communications 8.1 Communication Hardware Interface The ASDA-B series servo drive has two modes of communication: RS-232, and RS-485. All aspects of control, operation and monitoring as well as programming of the controller can be achieved via communication. However, only one communication mode can be used at a time. Users can select the desired communication mode via SEL232/485 (pin6) of CN3 connector (Refer to Section 3.5.1). Please refer to the following sections for connections and limitations. RS-232 Configuration Cable Connection Revision January 2009 8-1 Chapter 8 MODBUS Communications|ASDA-B Series NOTE 1) For RS-232 connection, the recommended maximum cable length is 15m (50ft.). Please note, RFI / EME noise should be kept to a minimum, communication cable should kept apart from high voltage wires. If a transmission speed of 38400 bps or greater is required, the maximum length of the communication cable is 3m (9.84ft.) which will ensure the correct and desired baud rate. 2) The number shown in the pervious figure indicates the terminal number of each connector. RS-485, RS-422 Configuration Cable Connection 8-2 Revision January 2009 Chapter 8 MODBUS Communications|ASDA-B Series NOTE 1) For RS-485 and RS-422 connections, the recommended maximum cable length is 100m (300ft.). Please note, RFI / EME noise should be kept to a minimum, communication cable should kept apart from high voltage wires. If a transmission speed of 38400 bps or greater is required the maximum length of the communication cable is 15m (50ft.) which will ensure the correct and desired baud rate. 2) The number shown in the pervious figure indicates the terminal number of each connector. 3) The power supply should provide a +12V and higher DC voltage. 4) Please use a REPEATER if more than 32 synchronous axes are required. 5) For the terminal identification of CN3, please refer to Section 3.5. Revision January 2009 8-3 Chapter 8 MODBUS Communications|ASDA-B Series 8.2 Communication Parameter Settings The following describes the communication addresses for the communication parameters. For communication parameters, please refer to the Chapter 7. 0300H Address Setting Default: 1 Range: 1 ~ 254 If the AC servo drive is controlled by RS-485 communication, each drive (or device) must be uniquely identified and addressed between 1 and 254. Access to program this number is via parameter P3-00. 0301H Transmission Speed Default: 3 Settings: 0: Baud rate 4800 (data transmission speed: bits / second) 1: Baud rate 9600 (data transmission speed: bits / second) 2: Baud rate 19200 (data transmission speed: bits / second) 3: Baud rate 38400 (data transmission speed: bits / second) 4: Baud rate 57600 (data transmission speed: bits / second) 5: Baud rate 115200 (data transmission speed: bits / second) This parameter is used to set the desired transmission speed between the computer and AC servo drive. Users can set this parameter and control transmission speed to reach the maximum baud rate of 115200 bps. 8-4 Revision January 2009 Chapter 8 MODBUS Communications|ASDA-B Series 0302H Communication Protocol Default: 0 Settings: 0: Modbus ASCII mode, <7,N,2> 1: Modbus ASCII mode, <7,E,1 > 2: Modbus ASCII mode, <7,O,1> 3: Modbus ASCII mode, <8,N,2 > 4: Modbus ASCII mode, <8,E,1> 5: Modbus ASCII mode, <8,O,1> 6: Modbus RTU mode, <8,N,2> 7: Modbus RTU mode, <8,E,1> 8: Modbus RTU mode, <8,O,1> This parameter is used to set the communication protocol. The alphanumeric characters represent the following: 7 or 8 is the number of data bits; N, E or O refer to the parity bit, Non, Even or Odd; the 1 or 2 is the numbers of stop bits. 0303H Transmission Fault Treatment Default: 0 Settings: 0: Display fault and continue operating 1: Display fault and stop operating This parameter is used to determine the operating sequence once a communication fault has been detected. If '1' is selected the drive will stop operating upon detection the communication fault. The mode of stopping is set by parameter P1-32. 0304H Watch Dog Timer (It is not recommended to change the factory default setting if Communication Time not necessary) Out Detection Default: 0 Range: 0 ~ 20 sec. The factory default setting is set to 0 and it indicates this function is disabled. When this parameter is set to any value over 0, it indicates that the timer is enabled. The value set in this parameter is the communication time and the communication time out detection should be completed within the time. Otherwise, a communication error will occur. For example, if the value set in this parameter is 5, it indicates that the communication time out detection will be activated once in five seconds or a communication error will occur. 0306H Digital Input Communication Function Digital Input Contact Control: Default: 0 Settings: 0 ~ 3F (hexadecimal number) The setting of this parameter determines how the Digital Inputs (DI) accept commands and signals. Input commands or signals through the DI can be either from an external source, through the CN 1 interface connector, or via communication, (RS-232, RS-485). If the Digital Input Contact Control parameter for the DI 1 ~ 6 is set to "0", command is external, and via CN1; if it is set to "1" (decimal number) the DI signal is via communication. Each of the six Digital Inputs are accessed individually and can be set independently of each other. They can be programmed either via the drive's keypad or via Revision January 2009 8-5 Chapter 8 MODBUS Communications|ASDA-B Series communication and computer UI. If they are programmed via the keypad a hexadecimal number is entered; if programmed via communication or UI a decimal or hexadecimal number can be used. In both methods of programming, a single number is used for all six Digital Inputs. The following example shows how each DI is addressed and converted to a single decimal or hexadecimal number. The six Digital Inputs are noted from the right, DI 1 to left, DI 6 with their desired input command or signal method, 0 or 1. Once all six Digital Inputs have been noted this binary number is converted to a decimal or hexadecimal number and entered into P3-06. Bit 5 4 3 2 1 0 Decimal value 32 16 8 4 2 1 Input DI6 DI5 DI4 DI3 DI2 DI1 State 0 1 0 1 0 1 = D6 Hex (Keypad, Communication or UI) (External CN1 or = 63 Dec (Communication or UI only) Communication) Please see Chapter 4.4.5 DI Signal Display Diagnosis Operation for display layout of the Digital Signal selection. The Digital Input Control Contact parameter, P3-06 also works in conjunction with the Multi Function Digital Input parameter P4-07 which has several functions. The contents of P4-07 is "read only" via the drive keypad and will display the state on or off ("blank" or "|") of the six Digital Inputs which have been set in accordance to P3-06. For example; if P3-06 has been set to 0 (All DI is external and via the CN 1 interface) and the P4-07 display is indicating the following: _||__| (for the manual this picture should be similar to the one shown on page 4-8 (Ch 4.4.5)) The Digital Inputs 1, 4, & 5 are "on" (high) and Digital Inputs 2, 3, & 6 are "off" (low). If the contents of P4-07 is being read via communication the output will be a decimal number that will represent the "binary" display. Therefore in the previous example the decimal number being read would be 25. However, in the communication mode the user can write to P4-07 to turn the Digital Inputs either "on" or "off". Again this achieved by sending a decimal or hexadecimal number that corresponds to the binary representation of the Digital Inputs being addressed. Therefore in the previous example 25 or 19 hex would be sent to 407H to switch on Digital Inputs 1, 4, & 5. Remember, previous to this P3-06 would have been set to either 63 / 3F or 25 / 19 (This sets the Digital Inputs 1, 4, & 5 to communication). 8-6 Revision January 2009 Chapter 8 MODBUS Communications|ASDA-B Series 0307H Communication Response Delay Time Default: 0 Range: 0~255 This parameter is used to delay the communication time that servo drive respond to host controller (external controller) When the communication address is set to 255, the communication response delay time will be 0 (zero) no matter what the setting value of P3-07 is. Revision January 2009 8-7 Chapter 8 MODBUS Communications|ASDA-B Series 8.3 MODBUS Communication Protocol When using RS-232/485 serial communication interface, each ASDA-B series AC servo drive has a preassigned communication address specified by parameter “P3-00”. The computer then controls each AC servo drive according to its communication address. ASDA-B series AC servo drive can be set up to communicate on a MODBUS networks using on of the following modes: ASCII (American Standard Code for Information Interchange) or RTU (Remote Terminal Unit). Users can select the desired mode along with the serial port communication protocol in parameter “P3-02”. Code Description: ASCII Mode: Each 8-bit data is the combination of two ASCII characters. For example, a 1-byte data: 64 Hex, shown as ‘64’ in ASCII, consists of ‘6’ (36Hex) and ‘4’ (34Hex). The following table shows the available hexadecimal characters and their corresponding ASCII codes. Character ASCII code Character ASCII code ‘0’ ‘1’ ‘2’ ‘3’ ‘4’ ‘5’ ‘6’ ‘7’ 30H 31H 32H 33H 34H 35H 36H 37H ‘8’ ‘9’ ‘A’ ‘B’ ‘C’ ‘D’ ‘E’ ‘F’ 38H 39H 41H 42H 43H 44H 45H 46H RTU Mode: Each 8-bit data is the combination of two 4-bit hexadecimal characters. For example, a 1-byte data: 64 Hex. Data Format: 10-bit character frame (For 7-bit character) 7N2 Start bit 0 1 2 3 4 5 6 Stop bit Stop bit 5 6 Even parity Stop bit 5 6 Odd parity Stop bit 7-data bits 10-bits character frame 7E1 Start bit 0 1 2 3 4 7-data bits 10-bits character frame 7O1 Start bit 0 1 2 3 4 7-data bits 10-bits character frame 8-8 Revision January 2009 Chapter 8 MODBUS Communications|ASDA-B Series 11-bit character frame (For 8-bit character) 8N2 Start bit 0 1 2 3 4 5 6 7 Stop bit Stop bit 6 7 Even parity Stop bit 6 7 Odd parity Stop bit 8-data bits 11-bits character frame 8E1 Start bit 0 1 2 3 4 5 8-data bits 11-bits character frame 8O1 Start bit 0 1 2 3 4 5 8-data bits 11-bits character frame Communication Protocol: ASCII Mode: STX Start character’: ’ (3AH) ADR Communication address: 1-byte consists of 2 ASCII codes CMD Command code: 1-byte consists of 2 ASCII codes DATA(n-1) ……. Contents of data: n word = n x 2-byte consists of n x 4 ASCII codes, n≤12 DATA(0) LRC Command code: 1-byte consists of 2 ASCII codes End 1 End code 1: (0DH)(CR) End 0 End code 0: (0AH)(LF) RTU Mode: STX A silent interval of more than 10ms ADR Communication address: 1-byte CMD Command code: 1-byte DATA(n-1) ……. Contents of data: n word = n x 2-byte, n≤12 DATA(0) CRC Command code: 1-byte End 1 A silent interval of more than 10ms Revision January 2009 8-9 Chapter 8 MODBUS Communications|ASDA-B Series STX (Communication Start) ASCII Mode: ’:’ character RTU Mode: A silent interval of more than 10ms ADR (Communication Address) The valid communication addresses are in the range of 1 to 254. For example, communication to AC servo drive with address 16 decimal: ASCII Mode: ADR=’1’,’0’ => ‘1’=31H,’0’=30H RTU Mode: ADR = 10H CMD (Command Codes) and DATA (Data Characters) The format of data characters depends on the command code. The available command codes and examples for AC servo drive are described as follows: Command code: 03H, read N words. The maximum value of N is 10. For example, reading continuous 2 words from starting address 0200H of AC servo drive with address 01H. ASCII Mode: Command message: STX ADR CMD Response message: ‘:’ ‘0’ ‘1’ ‘0’ ‘3’ ‘0’ Starting data address ‘2’ ‘0’ 8-10 CMD Number of data (Count by byte) ‘:’ ‘0’ ‘1’ ‘0’ ‘3’ ‘0’ ‘4' ‘0’ Contents of starting data address 0200H ‘0’ ‘B’ ‘0’ ‘1’ ‘0’ ‘1’ ‘2’ LRC Check ADR ‘0’ ‘0’ Number of data STX ‘F’ Contents of second data address 0201H ‘8’ End 1 (0DH)(CR) End 0 (0AH)(LF) ‘F’ ‘4’ ‘0’ LRC Check ‘E’ ‘8’ End 1 (0DH)(CR) End 0 (0AH)(LF) Revision January 2009 Chapter 8 MODBUS Communications|ASDA-B Series RTU Mode: Command message: Response message: ADR 01H ADR 01H CMD 03H CMD 03H Starting data address 02H (Upper bytes) Number of data (Count by byte) 04H Number of data (Count by word) 00H 02H CRC Check Low C5H (Lower bytes) CRC Check High B3H (Upper bytes) 00H (Lower bytes) Contents of starting data address 0200H 00H (Upper bytes) B1H (Lower bytes) Contents of second data address 0201H 1FH (Upper bytes) CRC Check Low A3H (Lower bytes) CRC Check High D4H (Upper bytes) 40H (Lower bytes) Command code: 06H, write 1 word For example, writing 100 (0064H) to starting data address 0200H of ASDA-B series with address 01H. ASCII Mode: Command message: STX ADR CMD Response message: ‘:’ ‘0’ ‘1’ ‘0’ ‘6’ STX ADR CMD ‘0’ Starting data address Content of data ‘2’ ‘0’ ‘0’ ‘1’ ‘0’ ‘6’ ‘0’ Starting data address ‘2' ‘0’ ‘0’ ‘0’ ‘0’ ‘0’ ‘0’ ‘6’ Content of data ‘4’ LRC Check ‘:’ ‘9’ ‘3’ ‘0’ ‘6’ ‘4’ LRC Check ‘9’ ‘3’ End 1 (0DH)(CR) End 1 (0DH)(CR) End 0 (0AH)(LF) End 0 (0AH)(LF) Revision January 2009 8-11 Chapter 8 MODBUS Communications|ASDA-B Series RTU Mode: Command message: Response message: ADR 01H ADR 01H CMD 06H CMD 06H Starting data address 02H (Upper bytes) Starting data address 02H (Upper bytes) Content of data 00H (Lower bytes) 00H (Upper bytes) 64H (Lower bytes) Content of data 00H (Lower bytes) 00H (Upper bytes) 64H (Lower bytes) CRC Check Low 89H (Lower bytes) CRC Check Low 89H (Lower bytes) CRC Check High 99H (Upper bytes) CRC Check High 99H (Upper bytes) LRC (ASCII Mode): LRC (Longitudinal Redundancy Check) is calculated by summing up, module 256, the values of the bytes from ADR to last data character then calculating the hexadecimal representation of the 2’s-complement negation of the sum. For example, reading 1 word from address 0201H of the ASDA-B series AC servo drive with address 01H. STX ADR CMD ‘:’ ‘0’ ‘1’ ‘0’ ‘3’ ‘0’ Starting data address ‘2’ ‘0’ ‘1’ ‘0’ Number of data ‘0’ ‘0’ ‘1’ LRC Check ‘F’ ‘8’ End 1 (0DH)(CR) End 0 (0AH)(LF) 01H+03H+02H+01H+00H+01H = 08H, the 2’s complement negation of 08H is F8H. Hence, we can know that LRC CHK is ’F’,’8’. 8-12 Revision January 2009 Chapter 8 MODBUS Communications|ASDA-B Series CRC (RTU Mode): CRC (Cyclical Redundancy Check) is calculated by the following steps: Step 1: Load a 16-bit register (called CRC register) with FFFFH. Step 2: Exclusive OR the first 8-bit byte of the command message with the low order byte of the 16-bit CRC register, putting the result in the CRC register. Step 3: Extract and examine the LSB. If the LSB of CRC register is 0, shift the CRC register one bit to the right. If the LSB of CRC register is 1, shift the CRC register one bit to the right, then Exclusive OR the CRC register with the polynomial value A001H. Step 4: Repeat step 3 until eight shifts have been performed. When this is done, a complete 8-bit byte will have been processed, then perform step 5. Step 5: Repeat step 2 to step 4 for the next 8-bit byte of the command message. Continue doing this until all bytes have been processed. The final contents of the CRC register are the CRC value. NOTE 1) When transmitting the CRC value in the message, the upper and lower bytes of the CRC value must be swapped, i.e. the lower order byte will be transmitted first. 2) For example, reading 2 words from address 0101H of the AC servo drive with address 01H. The final content of the CRC register from ADR to last data character is 3794H, then the command message is shown as follows. What should be noticed is that 94H have to be transmitted before 37H. Command Message ADR 01H CMD 03H Starting data address 01H (Upper byte) 01H (Lower bytes) 00H (Upper bytes) Number of data (Count by word) 02H (Lower bytes) CRC Check Low 94H (Lower bytes) CRC Check High 37H (Upper bytes) End1, End0 (Communication End) ASCII Mode: In ASCII mode, (0DH) stands for character ’\r’ (carriage return) and (0AH) stands for character ’\n’ (new line), they indicate communication end. RTU Mode: In RTU mode, a silent interval of more than 10ms indicates communication end. Revision January 2009 8-13 Chapter 8 MODBUS Communications|ASDA-B Series Communication Related Error Code If one communication error occurs during communication, the AC servo drive will respond the corresponding error value and command code plus 80H back to the external controller. For example, ASCII Mode RTU Mode STX ADR CMD ‘:’ ADR 01H ‘0’ CMD 86H ‘1’ Error Code 02H ‘8’ CRC Check Low C3H ‘6’ CRC Check High A1H ‘0’ Error Code ‘2’ ‘7’ LRC Check ‘7’ End 1 CR End 0 LF Error Code Error Code Error Code 0x01 GRP_ERR Group Error: Read/Write unexisted parameter group 0x02 IDX_ERR Parameter Error: Read/Write unexisted parameter 0x03 VAL_ERR Value Error: Setting value is not within the setting range. (Higher than the maximum setting value or lower than the minimum setting value) 0x04 OV_PT Numbers of Data Error: Numbers of read and write data exceed the maximum. (9 numbers) 0x05 ZO_PT 0 Number Error: Number of read and write data is 0. 0x06 WRITE_ERR 0x27 OUT_OF_RANGE Illegal Value: Although the setting value is within the setting range, it is not a legal value for this parameter. 0x28 PASSWORD_FAIL Password error: For security, password is needed for reading and writing some parameters. For example, before enabling P4-10, users have to set P2-08 to 20 first. 0x29 SRVON_WR_DISABLE 8-14 Description Write Error: Write the read-only and reserved parameters. SON Protection: Some parameters cannot be enabled when Servo On. (SON signal is activated.) Revision January 2009 Chapter 8 MODBUS Communications|ASDA-B Series The following is an example of CRC generation using C language. The function takes two arguments: unsigned char* data; unsigned char length The function returns the CRC value as a type of unsigned integer. unsigned int crc_chk(unsigned char* data, unsigned char length) { int j; unsigned int reg_crc=0xFFFF; while( length-- ) { reg_crc^= *data++; for (j=0; j<8; j++ ) { if( reg_crc & 0x01 ) { /*LSB(bit 0 ) = 1 */ reg_crc = (reg_crc >> 1)^0xA001; } else { reg_crc = (reg_crc>>1); } } } return reg_crc; } PC communication program example: #include #include #include #include #define PORT 0x03F8 /* the address of COM 1 */ #define THR 0x0000 #define RDR 0x0000 #define BRDL 0x0000 #define IER 0x0001 #define BRDH 0x0001 #define LCR 0x0003 #define MCR 0x0004 #define LSR 0x0005 #define MSR 0x0006 unsigned char rdat[60]; /* read 2 data from address 0200H of ASD with address 1 */ unsigned char tdat[60]={‘:’,’0’,’1’,’0’,’3’,’0’,’2’,’0’,’0’,’0’,’0’,’0’,’2’,’F’,’8’,’\r’,’\n’}; void main() { Revision January 2009 8-15 Chapter 8 MODBUS Communications|ASDA-B Series int I; outportb(PORT+MCR,0x08); outportb(PORT+IER,0x01); /* interrupt enable */ /* interrupt as data in */ outportb(PORT+LCR,( inportb(PORT+LCR) | 0x80 ) ); /* the BRDL/BRDH can be access as LCR.b7 == 1 */ outportb(PORT+BRDL,12); outportb(PORT+BRDH,0x00); outportb(PORT+LCR,0x06); /* set prorocol <7,E,1> = 1AH, <7,O,1> = 0AH <8,N,2> = 07H <8,E,1> = 1BH <8,O,1> = 0BH */ for( I = 0; I<=16; I++ ) { while( !(inportb(PORT+LSR) & 0x20) ); /* wait until THR empty */ outportb(PORT+THR,tdat[I]); /* send data to THR */ } I = 0; while( !kbhit() ) { if( inportb(PORT+LSR)&0x01 ) { /* b0==1, read data ready */ rdat[I++] = inportb(PORT+RDR); /* read data from RDR */ } } } 8-16 Revision January 2009 Chapter 9 Maintenance and Inspection Delta AC servo drives are based on solid state electronics technology. Preventive maintenance is required to operate this AC servo drives in its optimal condition, and to ensure a long life. It is recommended to perform a periodic maintenance and inspection of the AC servo drive by a qualified technician. Before any maintenance and inspection, always turn off the AC input power to the unit. ¾ Be sure to disconnect AC power and ensure that the internal capacitors have fully discharged before performing the maintenance and inspection! 9.1 Basic Inspection After power is in connected to the AC servo drive, the charge LED will be lit which indicates that the AC servo drive is ready. Item Content General Inspection z Periodically inspect the screws of the servo drive, motor shaft, terminal block and the connection to mechanical system. Tighten screws as necessary as they may loosen due to vibration and varying temperatures. z Ensure that oil, water, metallic particles or any foreign objects do not fall inside the servo drive, motor, control panel or ventilation slots and holes. As these will cause damage. z Ensure the correct installation and the control panel. It should be free from airborne dust, harmful gases or liquids. z Ensure that all wiring instructions and recommendations are followed; otherwise damage to the drive and or motor may result. Inspection before operation (Control power is not applied) z Inspect the servo drive and servo motor to insure they were not damaged. z To avoid an electric shock, be sure to connect the ground terminal of servo drive to the ground terminal of control panel. z Before making any connection, wait 10 minutes for capacitors to discharge after the power is disconnected, alternatively, use an appropriate discharge device to discharge. z Ensure that all wiring terminals are correctly insulated. z Ensure that all wiring is correct or damage and or malfunction may result. z Visually check to ensure that there are not any unused screws, metal strips, or any conductive or inflammable materials inside the drive. z Never put inflammable objects on servo drive or close to the external regenerative resistor. z Make sure control switch is OFF. z If the electromagnetic brake is being used, ensure that it is correctly wired. z If required, use an appropriate electrical filter to eliminate noise to the servo drive. z Ensure that the external applied voltage to the drive is correct and matched to the controller. Revision January 2009 9-1 Chapter 9 Maintenance and Inspection|ASDA-B Series Item Content Inspection during operation (Control power is applied)) z Ensure that the cables are not damaged, stressed excessively or loaded heavily. When the motor is running, pay close attention on the connection of the cables and notice that if they are damaged, frayed or over extended. z Check for abnormal vibrations and sounds during operation. If the servo motor is vibrating or there are unusual noises while the motor is running, please contact the dealer or manufacturer for assistance. z Ensure that all user-defined parameters are set correctly. Since the characteristics of various machinery are different, in order to avoid accident or cause damage, do not adjust the parameter abnormally and ensure the parameter setting is not an excessive value. z Ensure to reset some parameters when the servo drive is off (Please refer to Chapter 7). Otherwise, it may result in malfunction. z If there is no contact sound or there be any unusual noises when the relay of the servo drive is operating, please contact your distributor for assistance or contact with Delta. z Check for abnormal conditions of the power indicators and LED display. If there is any abnormal condition of the power indicators and LED display, please contact your distributor for assistance or contact with Delta. 9.2 Maintenance Use and store the product in a proper and normal environment. Periodically clean the surface and panel of servo drive and motor. Make sure the conductors or insulators are corroded and/or damaged. Do not disassemble or damage any mechanical part when performing maintenance. Clean off any dust and dirt with a vacuum cleaner. Place special emphasis on cleaning the ventilation ports and PCBs. Always keep these areas clean, as accumulation of dust and dirt can cause unforeseen failures. 9.3 Life of Replacement Components Smooth capacitor The characteristics of smooth capacitor would be deteriorated by ripple current affection. The life of smooth capacitor varies according to ambient temperature and operating conditions. The common guaranteed life of smooth capacitor is ten years when it is properly used in normal air-conditioned environment. Relay The contacts will wear and result in malfunction due to switching current. The life of relay varies according to power supply capacity. Therefore, the common guaranteed life of relay is cumulative 100,000 times of power on and power off. 9-2 Revision January 2009 Chapter 9 Maintenance and Inspection|ASDA-B Series Cooling fan The cooling fan life is limited and should be changed periodically. The cooling fan will reach the end of its life in 2~3 years when it is in continuous operation. However, it also must be replaced if the cooling fan is vibrating or there are unusual noises. Revision January 2009 9-3 Chapter 9 Maintenance and Inspection|ASDA-B Series This page intentionally left blank. 9-4 Revision January 2009 Chapter 10 Troubleshooting If a fault is detected on the servo drive or motor, a corresponding alarm will be activated and the fault message will be displayed on the LCD display of the digital keypad and the fault code will be shown on the 1-digit 7-segment LED display of the servo drive. 10.1 Fault Messages Table Servo Drive Fault Messages Fault Messages Display Fault Name Fault Description ALE Overcurrent Main circuit current is higher than 1.5 multiple of motor’s instantaneous maximum current value. ALE Overvoltage Main circuit voltage has exceeded its maximum allowable value. ALE Undervoltage Main circuit voltage is below its minimum specified value. ALE Z Pulse shift The corresponding angle of magnetic field of Z phase is error. ALE Regeneration error Regeneration control operation is in error. ALE Overload Servo motor and drive is overload. ALE Overspeed Motor’s control speed exceeds the limit of normal speed. ALE Abnormal pulse control Input frequency of pulse command exceeds the limit of its command allowable setting value. ALE Excessive deviation Position control deviation value exceeds the limit of its allowable setting value. ALE 10/ALE Serial communication error RS-232/485 serial communication is in error. ALE 11/ALE Encoder error (Position Pulse signal is in error. detector fault) ALE 12/ALE Adjustment error Adjusted value exceeds the limit of its allowable setting value when perform electrical adjustment. ALE 13/ALE Emergency stop activated Emergency stop is activated. ALE 14/ALE Reverse limit switch error Reverse limit switch is activated. ALE 15/ALE Forward limit switch error Forward limit switch is activated. ALE 16/ALE IGBT temperature error The temperature of IGBT is over high. ALE 17/ALE Memory error EE-PROM write-in and read-out is in error. ALE 18/ALE Serial communication time out RS-232/485 serial communication time out ALE 19/ALE Motor type error The motor capacity does not match the servo drive setting Revision January 2009 10-1 Chapter 10 Troubleshooting|ASDA-B Series Fault Messages Display ALE 20/ALE Fault Name Fault Description Input power phase loss One phase of the input power is loss. Keypad Fault Messages Fault Messages Display Fault Name Fault Description ALE 30 LCM hardware error The character display on LCM is in error. ALE 31 LED hardware error When parameter P8-09 is enabled, LED indicator is abnormal. ALE 32 KEY hardware error When parameter P8-09 is enabled, the function key is disabled. ALE 33 RAM hardware error When parameter P8-09 is enabled, the dynamical memory (RAM) is abnormal. ALE 34 EEPROM hardware error The data memory (EEPROM) is abnormal. ALE 35 COMM hardware error Communication is in error during communication initial setup. ALE 36 Reserved ALE 37 Reserved ALE 38 Reserved ALE 39 Reserved ALE 40 Initial setup error Communication initial setup has not completed yet. ALE 41 Communication receive time out Communication time out when receiving data (continuously communicate over three times) ALE 42 Communication receive error Checksum error when receiving data during communication. ALE 43 Error communication response address Respond the error communication address. ALE 44 Error communication response command Respond the error communication command. ALE 45 Communication parameter address error Respond the error parameter communication address. ALE 46 Communication parameter content error Respond the error parameter content. ALE 47 Drive specification error The servo drive specification does not match when save and write out parameter. ALE 48 Fast editing function error The function of static and dynamic auto-tuning is in error. 10-2 Revision January 2009 Chapter 10 Troubleshooting|ASDA-B Series 10.2 Potential Cause and Corrective Actions Servo Drive Fault Messages ALE 1 / ALE : Overcurrent When SERVO OFF, but the power is on: Potential Cause Short-circuit at drive output (U, V, W). Checking Method 1. Check the wiring connections between drive and motor. 2. Check if the wire is short-circuited. Repair the short-circuited and avoid metal conductor being exposed. When SERVO ON and the cable connected to U, V, W terminal is removed: Potential Cause Motor wiring error. Corrective Actions Checking Method Check if the wiring steps are all correct when connecting motor to drive. Corrective Actions Follow the wiring steps in the user manual to reconnect wiring. When SERVO ON and the cable connected to U, V, W terminal is not removed or the servo motor is running: Potential Cause Checking Method Corrective Actions Short-circuit at drive output (U, V, W). 1. Check the wiring connections between drive and motor. 2. Check if the wire is short-circuited. Repair the short-circuited and avoid metal conductor being exposed. Motor wiring error. Check if the wiring steps are all correct when connecting motor to drive. Follow the wiring steps in the user manual to reconnect wiring. IGBT error or servo hardware is damaged. Heat sink overheated. Please contact your distributor for assistance or contact with Delta. ALE 2 / ALE : Overvoltage When SERVO OFF, but the power is on: When SERVO ON: Potential Cause The main circuit voltage has exceeded its maximum allowable value. Checking Method Use voltmeter to check whether the input voltage falls within the rated input voltage. (For Use correct power supply or voltage specification, please refer to section stabilizing power. 11.1 in Chapter 11). Power input error. Use voltmeter to check whether the input (Incorrect power input) voltage is within the specified limit. Servo drive hardware may be damaged. Revision January 2009 Corrective Actions The servo drive hardware may be damaged after the users have used voltmeter to check the input voltage falls within the rated input voltage. Use correct power supply or stabilizing power. Please contact your distributor for assistance or contact with Delta. 10-3 Chapter 10 Troubleshooting|ASDA-B Series ALE 3 / ALE : Undervoltage Potential Cause Checking Method The main circuit voltage Check whether the wiring of main circuit input is below its minimum voltage is correct. specified value. No input voltage at main circuit. Corrective Actions Reconfirm voltage wiring. Correct input wiring is needed. Use voltmeter to check whether input voltage at Reconfirm power supply, including main circuit is normal. switches. Power input error. Use voltmeter to check whether the input (Incorrect power input) voltage is within the specified limit. Use correct power supply or stabilizing power. The servo drive hardware is damaged after the Please contact your distributor for Servo drive hardware is users have used voltmeter to check the input assistance or contact with Delta. damaged. voltage falls within the rated input voltage. ALE 4 / ALE : Z Pulse shift Potential Cause Checking Method Corrective Actions Encoder is damage. Check Encoder for the damage. Repair or replace the motor. Encoder is loose. Examine the Encoder connector. Install the motor again. ALE 5 / ALE : Regeneration error When the power is on: Potential Cause Checking Method Corrective Actions Servo drive hardware is Please contact your distributor for assistance or contact with Delta. damaged. When the motor is running: Potential Cause Checking Method Regenerative resistor is Check the wiring connection of regenerative not connected. resistor. The transistor for regeneration is disabled. Corrective Actions Reconnect regenerative resistor. Check if the transistor for regeneration is short- Please contact your distributor for circuited. assistance or contact with Delta. Parameter setting is in Confirm the parameter setting and error. specifications of regenerative resistor. Correctly reset parameter again. Servo drive hardware is Please contact your distributor for assistance or contact with Delta. damaged. 10-4 Revision January 2009 Chapter 10 Troubleshooting|ASDA-B Series ALE 6 / ALE : Overload When the motor is started within 30 minutes: Potential Cause Checking Method The drive has exceeded its rated load during Check if the drive is overloaded. continuous operation. Control system parameter setting is incorrect. Corrective Actions Increase motor capacity or reduce load. Check if there is mechanical vibration Adjust gain value of control circuit. Accel/Decel time setting is too fast. Decrease Accel/Decel time setting. The wiring of drive and encoder is in error. Check the wiring of U, V, W and encoder. Ensure all wiring is correct. The encoder of the motor is damaged. Please contact your distributor for assistance or contact with Delta. The connection of U, V, W is incorrect. Ensure the U, V, W of the motor is connected to the U, V, W of the drive correctly. When the motor start running for 3 minutes above: Potential Cause Checking Method The drive has exceeded Check if the drive is overloaded. its rated load during continuous operation. Control system parameter setting is incorrect. The wiring of drive and encoder is in error. ALE 7 / ALE Ensure all wiring is correct. Corrective Actions Increase motor capacity or reduce load. Check if there is mechanical vibration Adjust gain value of control circuit. Accel/Decel time setting is too fast. Decrease Accel/Decel time setting. Check the wiring of U, V, W and encoder. Ensure all wiring is correct. : Overspeed When SERVO ON: Potential Cause Checking Method Corrective Actions The wiring of motor is incorrect. Check the wiring of U, V, W and encoder. The encoder of the motor is damaged. Please contact your distributor for assistance or contact with Delta. Ensure all wiring is correct. When the motor Accel/Decel in high-speed: Potential Cause Checking Method Speed input command Use signal detector to detect if input signal is is not stable (too much abnormal. fluctuation). Corrective Actions Ensure that input command frequency is stable (not fluctuate too much) and activate filter function (P1-06, P1-07 and P1-08). Over-speed parameter Check if over-speed parameter setting value is Correctly set over-speed parameter setting is defective. too low. setting (P2-34). Revision January 2009 10-5 Chapter 10 Troubleshooting|ASDA-B Series ALE 8 / ALE : Abnormal pulse control command Potential Cause Pulse command frequency is higher than rated input frequency. ALE 9 / ALE Checking Method Corrective Actions Use pulse frequency detector to measure input Correctly set the input pulse frequency. frequency. : Excessive deviation When the motor is running: Potential Cause Checking Method Corrective Actions Maximum deviation Check the maximum deviation parameter parameter setting is too setting and observe the position error value small. when the motor is running. Increases the parameter setting value of P2-35. Torque limit is too low. Check torque limit value. Correctly adjust torque limit value. There is an overload. Check for overload condition. Reduce external applied load or reestimate the motor capacity. When pulse command is input but the motor does not run or the moving is very slow: Potential Cause Checking Method Corrective Actions Gain value is too small. Check for proper gain value. Correctly adjust gain value. Torque limit is too low. Check torque limit value. Correctly adjust torque limit value. There is an overload. Check for overload condition. Reduce external applied load or reestimate the motor capacity. The excessive deviation fault occurs immediately when the pulse command is given: Potential Cause Checking Method Corrective Actions Maximum deviation Check the maximum deviation parameter parameter setting is too setting and observe the position error value small. when the motor is running. Increases the parameter setting value of P2-35. Too much fluctuation of Check the pulse frequency. pulse command. Adjust pulse frequency and activate filter function (P1-06, P107 and P1-08). ALE 10 / ALE : Serial communication error Please refer to section 8.3.4 in Chapter 8 for the related error codes. Potential Cause Checking Method Corrective Actions Communication parameter setting is defective. Check the communication parameter setting. Correctly set parameter setting. Communication address is incorrect. Check the communication address. Correctly set communication address. Communication value is Check the communication value. incorrect. 10-6 Correctly set communication value. Revision January 2009 Chapter 10 Troubleshooting|ASDA-B Series ALE 11 / ALE : Encoder error (Position detector fault) Potential Cause Checking Method Corrective Actions 1. Check if all wiring is correct. The wiring of encoder is 2. Check if the users conduct the wiring by in error. the wiring information in the user manual. Ensure all wiring is correct. Encoder is loose Install the motor again. Examine the encoder connector. The wiring of encoder is Check if all connections are tight. defective. Conduct the wiring again. Encoder is damage Repair or replace the motor. ALE 12 / ALE Check the encoder for the damage. : Adjustment error Potential Cause Checking Method Corrective Actions The motor is running. Check if the motor is running. Turn off the motor. Analog input contact does not correctly return to zero. Measure and check if the voltage level of analog input contact is the same as the electrical potential of grounding. Correctly ground analog input contact. Detection device may be damaged. Check and reset the power supply. Please contact your distributor for assistance or contact with Delta. ALE 13 / ALE : Emergency stop activated Potential Cause Checking Method Emergency stop switch Check if emergency stop switch is On or Off. is activated. ALE 14 / ALE Corrective Actions Activate emergency stop switch. : Reverse (CWL) limit switch error Potential Cause Checking Method Corrective Actions Reverse limit switch is activated. Check if reverse limit switch is On or Off. Activate reverse limit switch. Servo system is not stable. Check the value of control parameter setting and load inertia. Modify parameter setting and reestimate motor capacity. ALE 15 / ALE : Forward (CCWL) limit switch error Potential Cause Checking Method Corrective Actions Forward limit switch is activated. Check if forward limit switch is On or Off. Activate forward limit switch. Servo system is not stable. Check the value of control parameter setting and load inertia. Modify parameter setting and reestimate motor capacity. Revision January 2009 10-7 Chapter 10 Troubleshooting|ASDA-B Series ALE 16 / ALE : IGBT temperature error Potential Cause Checking Method Corrective Actions The drive has exceeded its rated load Check if there is overload or the motor current during continuous is too high. operation. Increase motor capacity or reduce load. Short-circuit at drive output. Ensure all wiring is correct. ALE 17 / ALE Check the drive input wiring. : Memory error Potential Cause Checking Method Data error in Memory Reset parameter or power supply. read-out / write-in. ALE 18 / ALE Corrective Actions Please contact your distributor for assistance or contact with Delta. : Serial communication time out Potential Cause Checking Method Corrective Actions Setting value in time out parameter is not correct. Check communication time out parameter setting. Correctly set P3-07. Not receiving communication command for a long time. Check whether communication cable is loose or broken. Tighten the communication cable, make sure the communication cable is not damaged and ensure all wiring is correct. ALE 19 / ALE : Motor type error Potential Cause Servo drive and servo motor do not match. ALE 20 / ALE Checking Method Check the type of servo drive and servo motor Replace the servo drive or replace and their combination. the servo motor. : Input power phase loss Potential Cause Checking Method Check the power cable and connections of R, Control power supply is S, T. Check whether the power cable is loose in error. or the possible loss of phase on input power. 10-8 Corrective Actions Corrective Actions If the fault does not clear even when the three-phase power is connected correctly, please contact your distributor for assistance or contact with Delta. Revision January 2009 Chapter 10 Troubleshooting|ASDA-B Series Keypad Fault Messages ALE 30 : LCM hardware error Potential Cause Checking Method Corrective Actions No display Check if the 4th Pin of LCM is normal. Please contact your distributor for assistance or contact with Delta. Error characters display. Check if the related Pins is short-circuited and check if IC operation is normal. Please contact your distributor for assistance or contact with Delta. ALE 31 : LED hardware error Potential Cause LED indicator is abnormal. Checking Method Check if LED is normal. Corrective Actions Please contact your distributor for assistance or contact with Delta. Check if the transistor is abnormal and check if Please contact your distributor for IC operation is normal by setting P8-09 to 2. assistance or contact with Delta. ALE 32 : KEY hardware error Potential Cause The function key is disabled. Checking Method Check if IC operation is normal by setting P809 to 1. Corrective Actions 1. Activate P8-09 to perform the testing. 2. Please contact your distributor for assistance or contact with Delta. ALE 33 : RAM hardware error Potential Cause Checking Method Corrective Actions LCM display is abnormal. 1. Activate P8-09 to perform the testing. In regular condition, disorganized display or abnormal display shows on LCM. Please check 2. Please contact your distributor if the working voltage of RAM is normal. for assistance or contact with Delta. Function key is abnormal. 1. Activate P8-09 to perform the testing. Check if the transistor is abnormal and check if 2. Please contact your distributor IC operation is normal by setting P8-09 to 3. for assistance or contact with Delta. ALE 34 : EEPROM hardware error Potential Cause Store data error Revision January 2009 Checking Method Check if the operation of MCU or EEPROM is normal by setting P8-09 to 4. Corrective Actions 1. Activate P8-09 to perform the testing. 2. Please contact your distributor for assistance or contact with Delta. 10-9 Chapter 10 Troubleshooting|ASDA-B Series ALE 35 : COMM hardware error Potential Cause Checking Method Corrective Actions Hardware error Check if the serial communication signal is normal. 1. Activate P8-09 to perform the testing. 2. Please contact your distributor for assistance or contact with Delta. Communication parameter setting is defective. Check the communication parameter setting. Correctly set parameter setting. ALE 40 : Initial setup error Potential Cause Communication error occurs when initial setup. Checking Method Corrective Actions 1. Communication initial setup has not completed yet. Please check if the communication serial 2. signal is normal. Correctly set communication parameter setting. Please contact your distributor for assistance or contact with Delta. Parameter read error when initial setup. 1. Activate P8-09 to perform the testing. EEPROM cannot read normally. Set P8-09 to 4 to test EEPROM and check if EEPROM is 2. Please contact your distributor normal. for assistance or contact with Delta. Communication mode is error. Check if using ASDA series servo drive. Please use ASDA series servo drive. ALE 41 : Communication receive time out Potential Cause Checking Method Corrective Actions Not receiving Check if the communication cable is loose or communication data for broken. a long time. Ensure all wiring is correct. Please contact your distributor for assistance or contact with Delta. Data receiving is not completed. Please contact your distributor for assistance or contact with Delta. Check if the serial communication signal is normal. ALE 42 : Communication receive error Potential Cause Checking Method Corrective Actions Checksum error Check if the checksum of the receiving data is correct. Verify the sending and receiving data format. Please contact your distributor for assistance or contact with Delta. Checksum error Check the communication quality. Please contact your distributor for assistance or contact with Delta. 10-10 Revision January 2009 Chapter 10 Troubleshooting|ASDA-B Series ALE 43 : Error communication response address Potential Cause Receive the error communication response address Checking Method Check if the sending and receiving communication address are the same. Corrective Actions Check if the communication setting is correct by using P8-05. Verify the sending and receiving data format. ALE 44 : Error communication response command Potential Cause Respond the error communication command. Checking Method Respond the error Modbus command Corrective Actions Verify the sending and receiving data format. ALE 45 : Communication parameter address error Potential Cause Respond the error parameter address Checking Method Check if the sending and receiving communication code are the same. Corrective Actions Verify the sending and receiving data format. ALE 46 : Communication parameter content error Potential Cause Checking Method Corrective Actions Respond error parameter content when reading parameter. The data length of the content is error. Verify the sending and receiving data format. Respond error parameter content when writing parameter. The data content is in error. Verify the sending and receiving data format. ALE 47 : Drive specification error Potential Cause Checking Method Corrective Actions Parameter SAVE operation is in error. Use P8-13 to check if the specification stored in 1. Select the unused memory the memory block match the actual servo drive block to save the parameter. specification when executing SAVE function 2. Delete the memory block. (Save parameter settings to the Keypad). Parameter WRITE operation is in error. Use P8-13 to check if the specification stored in the memory block match the actual servo drive Select the correct memory block. specification when executing WRITE function (Parameter settings written out to the Drive). ALE 48 : Fast editing function error Potential Cause The function of static and auto-tuning is in error. Checking Method Corrective Actions The setting of P2-32 is incorrect. Set P2-32 to Manual mode. The function of dynamic Execution time out or the function is not auto-tuning is in error. executed completely. Revision January 2009 Please contact your distributor for assistance or contact with Delta. 10-11 Chapter 10 Troubleshooting|ASDA-B Series 10.3 Clearing Servo Drive Faults Display Fault Name Clearing Method ALE Overcurrent Turn ARST (DI signal) ON to clear the fault or restart the servo drive. ALE Overvoltage Turn ARST (DI signal) ON to clear the fault or restart the servo drive. Undervoltage This fault message can be removed automatically after the voltage has returned within its specification. ALE Z Pulse shift Restart the servo drive. ALE Regeneration error Turn ARST (DI signal) ON to clear the fault or restart the servo drive. ALE Overload Turn ARST (DI signal) ON to clear the fault or restart the servo drive. ALE Overspeed Turn ARST (DI signal) ON to clear the fault or restart the servo drive. ALE Abnormal pulse control command Turn ARST (DI signal) ON to clear the fault or restart the servo drive. ALE Excessive deviation Turn ARST (DI signal) ON to clear the fault or restart the servo drive. Serial communication error Turn ARST (DI signal) ON to clear the fault. This fault message can also be removed automatically after the communication is normal. ALE ALE 10/ALE ALE 11/ALE Encoder error (Position detector fault) Restart the servo drive. Adjustment error This fault message can be removed after the wiring of CN1 connector (I/O signal connector) is removed and auto adjustment function is executed. ALE 13/ALE Emergency stop activated Turn ARST (DI signal) ON to clear the fault or restart the servo drive. ALE 14/ALE Reverse limit switch error Turn ARST (DI signal) ON to clear the fault or restart the servo drive. ALE 15/ALE Forward limit switch error Turn ARST (DI signal) ON to clear the fault or restart the servo drive. ALE 16/ALE IGBT temperature error Turn ARST (DI signal) ON to clear the fault or restart the servo drive. ALE 17/ALE Memory error Turn ARST (DI signal) ON to clear the fault or restart the servo drive. ALE 18/ALE Serial communication time out Turn ARST (DI signal) ON to clear the fault. This fault message can also be removed automatically after the communication is normal. ALE 19/ALE Motor type error Restart the servo drive. ALE 20/ALE Input power phase loss This fault message can be removed automatically after input power phase lost problem is solved. ALE 12/ALE 10-12 Revision January 2009 Chapter 11 Specifications 11.1 Specifications of Servo Drive (ASDA-B Series) Power Supply Model: ASDA-B Series Voltage / Frequency 400W 750W 1kW 1.5kW 2kW 01 02 04 07 10 15 20 Permissible Voltage Range 170 ~ 252VAC Permissible Frequency Range 50/60Hz ±5% Natural Air Circulation Three-phase 220VAC Fan Cooling Encoder Resolution / Feedback Resolution 2500ppr/10000ppr Control of Main Circuit SVPWM Control Tuning Modes Auto / Manual Regenerative Resistor Position Control Mode 200W Three-phase or Single-phase 220VAC Cooling System None Built-in Max. Input Pulse Frequency Max. 500KPPS (Line driver) / Max. 200KPPS (Open collector) Pulse Type Pulse + Direction, A phase + B phase, CCW pulse + CW pulse Command Source External pulse train Smoothing Strategy Low-pass smoothing filter Electronic Gear Electronic gear N/M multiple N: 1~32767, M: 1:32767(1/50 100MΩ, DC 500V Insulation strength 1500V AC, 60 seconds Weight (kg) (without brake) 0.5 1.2 1.6 2.1 3.0 4.3 6.2 Weight (kg) (with brake) - 1.5 2.0 2.9 3.8 4.7 7.2 Max. radial shaft load (N) 78.4 196 196 245 245 490 490 Max. thrust shaft load (N) 39.2 68 68 98 98 98 98 Power rating (kW/s) (with brake) - 21.3 53.8 22.1 48.4 30.4 82 Rotor moment of inertia (Kg.m2) (with brake) - 0.192E-4 0.30E-4 0.73E-4 1.18E-4 3.33E-4 4.953E-4 Mechanical time constant (ms) (with brake) - 0.85 0.57 0.78 0.65 0.93 0.66 Brake holding torque [Nt-m (min)] - 1.3 1.3 2.5 2.5 12 12 Brake power consumption (at o 20 C) [W] - 7.2 7.2 8.5 8.5 19.4 19.4 Brake release time [ms (Max)] - 10 10 10 10 10 10 Brake pull-in time [ms (Max)] - 70 70 70 70 70 70 11-4 Revision January 2009 Chapter 11 Specifications|ASDA-B Series C304 Model: ECMA Series C306 C308 C310 100W 200W 400W 400W 750W 1kW 2kW 01 02 04 04 07 10 20 15 Vibration grade (um) o o o o Operating temperature 0 C to 40 C (32 F to 104 F) Storage temperature -10 C to 80 C (-14 F to 176 F) Operating humidity 20% to 90% RH (non-condensing) Storage humidity 20% to 90% RH (non-condensing) Vibration capacity 2.5G IP rating IP65 (when both waterproof connectors and shaft seal installation (or selecting oil seal models, an oil seal is used to be fitted to the rotating shaft, making the connectors waterproof (IP65 applicable)) are used. o o o o Approvals Medium / High Inertia Servo Motor E313 Model: ECMA Series E318 G313 500W 1kW 1.5kW 2kW 2kW 300W 600W 900W 05 10 15 20 20 03 06 09 Rated output power (kW) 0.5 1.0 1.5 2.0 2.0 0.3 0.6 0.9 Rated torque (N-m) 2.39 4.77 7.16 9.55 9.55 2.86 5.73 8.59 Maximum torque (N-m) 7.16 14.3 21.48 28.65 28.65 8.59 17.19 21.48 Rated speed (rpm) 2000 1000 Maximum speed (rpm) 3000 2000 Rated current (A) 2.9 5.6 8.3 11.01 11.22 2.5 4.8 7.5 Maximum current (A) 8.7 16.8 24.9 33.03 33.66 7.5 14.4 22.5 Power rating (kW/s) (without brake) 7 27.1 45.9 62.5 26.3 10.0 39.0 66.0 Rotor moment of inertia 2 (Kg.m ) (without brake) 8.17E-4 8.41E-4 11.18E-4 14.59E-4 34.68E-4 8.17E-4 8.41E-4 11.18E-4 Mechanical time constant (ms) (without brake) 1.91 1.51 1.10 0.96 1.62 1.84 1.40 1.06 Torque constant-KT (N-m/A) 0.83 0.85 0.87 0.87 0.85 1.15 1.19 1.15 Voltage constant-KE (mV/rpm) 30.9 31.9 31.8 31.8 31.4 42.5 43.8 41.6 Armature resistance (Ohm) 0.57 0.47 0.26 0.174 0.119 1.06 0.82 0.43 Armature inductance (mH) 7.39 5.99 4.01 2.76 2.84 14.29 11.12 6.97 Electrical time constant (ms) 12.96 12.88 15.31 15.86 23.87 13.55 13.50 16.06 7 7.5 Insulation class Class A (UL), Class B (CE) Insulation resistance >100MΩ, DC 500V Insulation strength 1500V AC, 60 seconds Weight (kg) (without brake) Revision January 2009 6.8 7 7.5 7.8 13.5 6.8 11-5 Chapter 11 Specifications|ASDA-B Series E313 Model: ECMA Series E318 G313 500W 1kW 1.5kW 2kW 2kW 300W 600W 900W 05 10 15 20 20 03 06 09 Weight (kg) (with brake) 8.2 8.4 8.9 9.2 17.5 8.2 8.4 8.9 Max. radial shaft load (N) 490 490 490 490 1176 490 490 490 Max. thrust shaft load (N) 98 98 98 98 490 98 98 98 Power rating (kW/s) (with brake) 6.4 24.9 43.1 59.7 24.1 9.2 35.9 62.1 Rotor moment of inertia (Kg.m2) (with brake) 8.94E-4 9.14E-4 11.90E-4 15.88E-4 37.86E-4 8.94E-4 9.14E-4 11.9E-4 Mechanical time constant (ms) (with brake) 2.07 1.64 1.19 1.05 1.77 2.0 1.51 1.13 Brake holding torque [Nt-m (min)] 16.5 16.5 16.5 16.5 25 16.5 16.5 16.5 Brake power consumption (at o 20 C) [W] 21.0 21.0 21.0 21.0 31.1 21.0 21.0 21.0 Brake release time [ms (Max)] 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 Brake pull-in time [ms (Max)] 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 15 Vibration grade (um) o o o o Operating temperature 0 C to 40 C (32 F to 104 F) Storage temperature -10 C to 80 C (-14 F to 176 F) Operating humidity 20% to 90% RH (non-condensing) Storage humidity 20% to 90% RH (non-condensing) Vibration capacity 2.5G IP rating IP65 (when both waterproof connectors and shaft seal installation (or selecting oil seal models, an oil seal is used to be fitted to the rotating shaft, making the connectors waterproof (IP65 applicable)) are used. o o o o Approvals NOTE 11-6 1) Please refer to Section 1.2 for details about the model explanation. Revision January 2009 Chapter 11 Specifications|ASDA-B Series 11.3 Dimensions of Servo Drive Order P/N: ASD-B0121-A, ASD-B0221-A, ASD-B0421-A (100W to 400W) WEIGHT 1.2 (2.64) NOTE 1) Dimensions are in millimeters (inches). 2) Weights are in kilograms (kg) and (pounds (lbs)) 3) In this manual, actual measured values are in metric units. Dimensions in (imperial units) are for reference only. Please use metric for precise measurements. Revision January 2009 11-7 Chapter 11 Specifications|ASDA-B Series Order P/N: ASD-B0721-A (750W) WEIGHT NOTE 1.5 (3.3) 1) Dimensions are in millimeters (inches). 2) Weights are in kilograms (kg) and (pounds (lbs)) 3) In this manual, actual measured values are in metric units. Dimensions in (imperial units) are for reference only. Please use metric for precise measurements. 11-8 Revision January 2009 Chapter 11 Specifications|ASDA-B Series Order P/N: ASD-B1021-A, ASD-B1521-A, ASD-B2023-A (1kW to 2kW) WEIGHT 2.0 (4.4) NOTE 1) Dimensions are in millimeters (inches). 2) Weights are in kilograms (kg) and (pounds (lbs)) 3) In this manual, actual measured values are in metric units. Dimensions in (imperial units) are for reference only. Please use metric for precise measurements. Revision January 2009 11-9 Chapter 11 Specifications|ASDA-B Series 11.4 Servo Motor Speed-Torque Curves (T-N Curve) 11-10 Revision January 2009 Chapter 11 Specifications|ASDA-B Series 11.5 Overload Characteristics Overload Protection Function Overload protection is a built-in protective function to prevent a motor from overheating. Occasion of Overload 1. Motor was operated for several seconds under a torque exceeding 100% torque. 2. Motor had driven high inertia machine and had accelerated and decelerated at high frequency. 3. Motor UVW cable or encoder cable was not connected correctly. 4. Servo gain was not set properly and caused motor hunting. 5. Motor holding brake was not released. Chart of load and operating time (ECMAC30401 S) Operating Time (seconds) 1000 Load 100 120% 140% 160% 180% 200% 220% 240% 260% 280% 300% 10 1 Operating Time 139.335s 27.585s 14.235s 8.9625s 6s 4.4925s 3.2925s 2.58s 2.07s 1.6125s 0.1 0 50 100 150 200 250 300 Load (%) rated torque Revision January 2009 11-11 Chapter 11 Specifications|ASDA-B Series Chart of load and operating time (ECMAC30602 S) 10000 Operating Time (seconds) 1000 Load 120% 140% 160% 180% 200% 220% 240% 260% 280% 300% 100 10 1 Operating Time 213.6s 42.3s 21.8s 13.7s 9.2s 6.9s 5.0s 3.9s 3.2s 2.5s 0.1 0 50 100 150 200 250 300 Load (% rated torque) Chart of load and operating time (ECMAC30604 S) 1000 Operating Time (seconds) 100 Load 120% 140% 160% 180% 200% 220% 240% 260% 280% 300% 10 1 Operating Time 65.0s 12.9s 6.6s 4.2s 2.8s 2.1s 1.5s 1.2s 1.0s 0.8s 0.1 0 50 100 150 200 250 300 Load (% rated torque) 11-12 Revision January 2009 Chapter 11 Specifications|ASDA-B Series Chart of load and operating time (ECMAC30804 7) 10000 Operating Time (seconds) 1000 Load 120% 140% 160% 180% 200% 220% 240% 260% 280% 300% 100 10 1 Operating Time 254.5s 50.4s 26.0s 16.4s 11.0s 8.2s 6.0s 4.7s 3.8s 2.9s 0.1 0 50 100 150 200 250 300 Load (% rated torque) Chart of load and operating time (ECMAC30807 S) Operating Time (seconds) 1000 Load 100 120% 140% 160% 180% 200% 220% 240% 260% 280% 300% 10 1 Operating Time 185.8s 36.8s 19.0s 12.0s 8.0s 6.0s 4.4s 3.4s 2.8s 2.2s 0.1 0 50 100 150 200 250 300 Load (% rated torque) Revision January 2009 11-13 Chapter 11 Specifications|ASDA-B Series Chart of load and operating time (ECMAC31010 S) Operating Time (seconds) 1000 100 Load 120% 140% 160% 180% 200% 220% 240% 260% 280% 300% 10 1 Operating Time 185.8s 36.8s 19.0s 12.0s 8.0s 6.0s 4.4s 3.4s 2.8s 2.2s 0.1 0 50 100 150 200 250 300 Load (% rated torque) Chart of load and operating time (ECMAC31020 S) Operating Time (seconds) 1000 Load 100 120% 140% 160% 180% 200% 220% 240% 260% 280% 300% 10 1 Operating Time 185.8s 36.8s 19.0s 12.0s 8.0s 6.0s 4.4s 3.4s 2.8s 2.2s 0.1 0 50 100 150 200 250 300 Load (% rated torque) 11-14 Revision January 2009 Chapter 11 Specifications|ASDA-B Series Chart of load and operating time (ECMAC31303 S) 10000 Operating Time (seconds) 1000 Load 120% 140% 160% 180% 200% 220% 240% 260% 280% 300% 100 10 1 Operating Time 613.1s 121.4s 62.6s 39.4s 26.4s 19.8s 14.5s 11.4s 9.1s 7.1s 0.1 0 50 100 150 200 250 300 Load (% rated torque) Chart of load and operating time (ECMAC31305 S) 1000 Operating Time (seconds) 100 Load 120% 140% 160% 180% 200% 220% 240% 260% 280% 300% 10 1 Operating Time 185.8s 36.8s 19.0s 12.0s 8.0s 6.0s 4.4s 3.4s 2.8s 2.2s 0.1 0 50 100 150 200 250 300 Load (% rated torque) Revision January 2009 11-15 Chapter 11 Specifications|ASDA-B Series Chart of load and operating time (ECMAC31306 S) Operating Time (seconds) 1000 100 Load 120% 140% 160% 180% 200% 220% 240% 260% 280% 300% 10 1 Operating Time 167.2s 33.1s 17.1s 10.8s 7.2s 5.4s 4.0s 3.1s 2.5s 1.9s 0.1 0 50 100 150 200 250 300 Load (% rated torque) Chart of load and operating time (ECMAC31309 S) Operating Time (seconds) 1000 100 Load 120% 140% 160% 180% 200% 220% 240% 260% 280% 300% 10 1 Operating Time 185.8s 36.8s 19.0s 12.0s 8.0s 6.0s 4.4s 3.4s 2.8s 2.2s 0.1 0 50 100 150 200 250 300 Load (% rated torque) 11-16 Revision January 2009 Chapter 11 Specifications|ASDA-B Series Chart of load and operating time (ECMAC31310 S) Operating Time (seconds) 1000 Load 100 120% 140% 160% 180% 200% 220% 240% 260% 280% 300% 10 1 Operating Time 130.0s 25.7s 13.3s 8.4s 5.6s 4.2s 3.1s 2.4s 1.9s 1.5s 0.1 0 50 100 150 200 250 300 Load (% rated torque) Chart of load and operating time (ECMAC31315 S) Operating Time (seconds) 1000 Load 100 120% 140% 160% 180% 200% 220% 240% 260% 280% 300% 10 1 Operating Time 167.2s 33.1s 17.1s 10.8s 7.2s 5.4s 4.0s 3.1s 2.5s 1.9s 0.1 0 50 100 150 200 250 300 Load (% rated torque) Revision January 2009 11-17 Chapter 11 Specifications|ASDA-B Series Chart of load and operating time (ECMAC31320 S) Operating Time (seconds) 1000 100 Load 120% 140% 160% 180% 200% 220% 240% 260% 280% 300% 10 1 Operating Time 185.78s 36.78s 18.98s 11.95s 8s 5.99s 4.39s 3.44s 2.76s 2.15s 0.1 0 50 100 150 200 250 300 Load (%) rated torque Chart of load and operating time (ECMAC31820 S) 10000 Operating Time (seconds) 1000 Load 120% 140% 160% 180% 200% 220% 240% 260% 280% 300% 100 10 1 Operating Time 278.67s 55.17s 28.47s 17.925s 12s 8.985s 6.585s 5.16s 4.14s 3.225s 0.1 0 50 100 150 200 250 300 Load (%) rated torque 11-18 Revision January 2009 Chapter 11 Specifications|ASDA-B Series 11.6 Dimensions of Servo Motor Motor Frame Size: 80mm Models Model C30401 S C30602 S C30604 S C30804 7 C30807 S LC 40 60 60 80 80 LZ 4.5 5.5 5.5 6.6 6.6 LA 46 70 70 90 90 S 8 14 14 14 19 LB 30 50 50 70 70 LL (without brake) 100.6 105.5 130.7 112.3 138.3 LL (with brake) - 141.6 166.8 152.8 178 LR 25 30 30 30 35 LE 2.5 3 3 3 3 LG 5 7.5 7.5 8 8 LW 16 20 20 20 25 RH 6.2 11 11 11 15.5 kW 3 5 5 5 6 NOTE 1) Dimensions are in millimeters. Actual measured values are in metric units. Please use metric for precise measurements. 2) The boxes ( ) in the model names are for optional configurations. (Please refer to Section 1.2 for model explanation) Revision January 2009 11-19 Chapter 11 Specifications|ASDA-B Series Motor Frame Size: 100mm Models Model G31303 S E31305 S G31306 S G31309 S C31010 S LC 130 130 130 130 100 LZ 9 9 9 9 9 LA 145 145 145 145 115 S 22 22 22 22 22 LB 110 110 110 110 95 LL (without brake) 147.5 147.5 147.5 163.5 153.5 LL (with brake) 183.5 183.5 183.5 198 192.5 LR 55 55 55 55 45 LE 6 6 6 6 5 LG 11.5 11.5 11.5 11.5 12 LW 36 36 36 36 32 RH 18 18 18 18 18 kW 8 8 8 8 8 NOTE 1) Dimensions are in millimeters. Actual measured values are in metric units. Please use metric for precise measurements. 2) The boxes ( ) in the model names are for optional configurations. (Please refer to Section 1.2 for model explanation) 11-20 Revision January 2009 Chapter 11 Specifications|ASDA-B Series Motor Frame Size: 100mm Models Model E31310 S E31315 S C31020 S G31320 S E31820 S LC 130 130 100 130 180 LZ 9 9 9 9 13.5 LA 145 145 115 145 200 S 22 22 22 22 35 LB 110 110 95 110 114.3 LL (without brake) 147.5 167.5 199 187.5 169 LL (with brake) 183.5 202 226 216 203.1 LR 55 55 45 55 79 LE 6 6 5 6 4 LG 11.5 11.5 12 11.5 20 LW 36 36 32 36 63 RH 18 18 18 18 30 kW 8 8 8 8 10 NOTE 1) Dimensions are in millimeters. Actual measured values are in metric units. Please use metric for precise measurements. 2) The boxes ( ) in the model names are for optional configurations. (Please refer to Section 1.2 for model explanation) Revision January 2009 11-21 Chapter 11 Specifications|ASDA-B Series 11.7 EMI Filters Selection Item Power Servo Drive Model 1 200W ASD-B0221-A 2 400W ASD-B0421-A 3 750W ASD-B0721-A 4 1000W ASD-B1021-A 5 1500W ASD-B1521-A 6 2000W ASD-B2023-A 11-22 EMI Filter Model 16DRT1W3S (1-phase) 10TDT1W4C (3-phase) 16DRT1W3S (1-phase) 10TDT1W4C (3-phase) 16DRT1W3S (1-phase) 10TDT1W4C (3-phase) 16DRT1W3S (1-phase) 10TDT1W4C (3-phase) 16DRT1W3S (1-phase) 10TDT1W4C (3-phase) 26TDT1W4C (3-phase) Revision January 2009 Chapter 12 Application Examples 12.1 Connecting to DVP-EH PLC and DOP-A HMI Application Example: Dual Mode (S-P Mode) Purpose Use Delta DVP-EH series PLC to output pulse command (Homing operation, JOG operation, forward and reverse operation, and speed control mode switching) and enable ASDA-B servo drive. Also, use Delta DOP-A series HMI to control ASDA-B servo drive and let the servo drive follow the commands from PLC to complete the positioning. Explanation: Programmable Logic Controller (hereinafter “PLC”) 1. Delta DVP-EH series PLC is “Transistor Output” Model. The definition of output contacts is as follows: Y0: Pulse Y1: SIGN Y2: In speed control mode, parameter P1-09 is used to set speed 1 of internal speed command. Y3: In speed control mode, parameter P1-10 is used to set speed 2 of internal speed command. Y4: S-P dual mode: When S-P signal is Off, it is speed mode. When S-P signal is On, it is position mode. Y5: Servo ON 2. Pulse command is open-collector signal. Revision January 2009 12-1 Chapter 12 Application Examples|ASDA-B Series PLC Program 12-2 Revision January 2009 Chapter 12 Application Examples |ASDA-B Series Revision January 2009 12-3 Chapter 12 Application Examples|ASDA-B Series 12-4 Revision January 2009 Chapter 12 Application Examples |ASDA-B Series ASDA-B series Servo Drive 1. When using open-collector input, the max. allowable input pulse frequency is 200Kpps. 2. Parameter Settings: 3. Set P1-01=06 (S-T dual mode) Set P1-09 ~ P1-11 (Internal speed command) Set P1-36=1 (Accel /Decel S-curve) Set P2-10=101 (DI1=Servo On) Set P2-11=104 (DI2=CCLR) Set P2-12=114 (DI3=SPD0) Set P2-13=115 (DI4=SPD1) Set P2-14=118 (DI5=S-P dual mode switching) Set P2-32=1 (PDFF, the ratio of load inertia to servo motor inertia can be continuously adjusted.) Communication format: Both DVP-EH series PLC and ASDA-B series servo drive have to use the same communication protocol setting. Revision January 2009 12-5 Chapter 12 Application Examples|ASDA-B Series Connections between DVP-EH series PLC and ASDA-B series Servo Drive DVP-EH Y0 Y1 Y2 C0 ASDA-B CN1 1 2 C1 3 C2 4 Y3 14 Y3 5 Y4 C3 6 Y5 Y6 C4 7 8 C5 9 Y7 C6 C7 10 11 12 13 Y2 15 16 17 Y4 Y5 18 19 1k 20 21 22 Y1 Y0 23 24 25 1k Connections: DVP-EH Y0 Y1 Y2 Y3 Y4 Y5 12-6 ASDA-B CN1 22 20 5 3 15 17 Revision January 2009 Chapter 12 Application Examples |ASDA-B Series HMI DOP-A HMI Program Screen (Homing Operation) Revision January 2009 12-7 Chapter 12 Application Examples|ASDA-B Series (Position Control 1) 12-8 Revision January 2009 Chapter 12 Application Examples |ASDA-B Series (Position Control 2) Revision January 2009 12-9 Chapter 12 Application Examples|ASDA-B Series (JOG Operation) 12-10 Revision January 2009 Chapter 12 Application Examples |ASDA-B Series (Speed Control) Operation Ensure all wiring is connected correctly. Restart the servo drive (Apply the power to servo drive again). At this time, the SON LED (Servo On Indicator) will be lit to indicate that the servo drive is enabled, and normal display will show on the LCD display. If ALRM LED (Alarm Output Indicator) is lit or any fault message show on the LCD display, please refer to Chapter 10 “Troubleshooting” to remove the fault code and fault message. If there is no fault, press “Servo On” key on HMI screen and CMD LED will be red to indicate that the servo drive is enabled (Servo On status). Then, the users can use various functions on different HMI screens to control the servo drive and execute the functions of servo drive. Before operating in speed mode, the users need to switch to speed control mode on the first HMI screen. Revision January 2009 12-11 Chapter 12 Application Examples|ASDA-B Series 12.2 Connecting to DVP-EH PLC and Delta TP04 Series Application Example: Homing Operation Purpose Use Delta TP04 series operation panel interface as host (external) controller to control ASDA-B servo drive and let the servo drive follow the commands from PLC to complete the positioning. Delta TP04 Series The editing screens by using TPEditor software is shown as follows: Download the editing screens to TP04 series by using TP communication cable Communication format: Both TP04 series operation panel interface and ASDA-B series servo drive have to adopt the same communication protocol setting. Please notice that the users still have to use PLC ZRN (Zero-point return) command when executing this homing operation. 12-12 Revision January 2009 Chapter 12 Application Examples |ASDA-B Series Revision January 2009 12-13 Chapter 12 Application Examples|ASDA-B Series ASDA-B series Servo Drive Parameter Settings: P1-00 =0 (Position mode) P2-10 =101 (SON Servo ON, the default is DI1) P2-12 =104 (CCLR) P2-32 =1 (PDFF, the ratio of load inertia to servo motor inertia can be continuously adjusted.) Communication Settings: Use RS-485 communication Operation Ensure all wiring is connected correctly. Restart the servo drive (Apply the power to servo drive again). At this time, the SON LED (Servo On Indicator) will be lit to indicate that the servo drive is enabled, and normal display will show on the LCD display. If ALRM LED (Alarm Output Indicator) is lit or any fault message show on the LCD display, please refer to Chapter 10 “Troubleshooting” to remove the fault code and fault message. If there is no fault, set the speed of homing operation and the setting value of speed 2 on the first TP04 screen. Press “Servo On” key on the second TP04 screen and CMD LED will be red to indicate that the servo drive is enabled (Servo On status). Then, the users can use homing function on the third TP04 screen to control the servo drive. Finally, the users can observe the servo operation on the forth TP04 screen. 12-14 Revision January 2009 Chapter 12 Application Examples |ASDA-B Series 12.3 External Controller Connection Examples Connecting to Delta DVP-EH PLC Revision January 2009 12-15 Chapter 12 Application Examples|ASDA-B Series Connecting to Delta DVP-01PU 12-16 Revision January 2009 Chapter 12 Application Examples |ASDA-B Series Connecting to Mitsubishi FX1PG Revision January 2009 12-17 Chapter 12 Application Examples|ASDA-B Series Connecting to Mitsubishi FX2N1PG 12-18 Revision January 2009 Chapter 12 Application Examples |ASDA-B Series Connecting to Mitsubishi AD75 Revision January 2009 12-19 Chapter 12 Application Examples|ASDA-B Series This page intentionally left blank. 12-20 Revision January 2009 Appendix A Accessories Power Connectors Delta Part Number: ASDBCAPW0000 Title Part No. Manufacturer Housing C4201H00-2*2PA JOWLE Terminal C4201TOP-2 JOWLE Delta Part Number: ASDBCAPW0100 Title Part No. Manufacturer Housing C4201H00-2*3PA JOWLE Terminal C4201TOP-2 JOWLE Delta Part Number: ASD-CAPW1000 Delta Part Number: ASD-CAPW2000 Revision January 2009 A-1 Appendix A Accessories|ASDA-B Series Power Cables Delta Part Number: ASDBCAPW0203/0205 Title Part No. Manufacturer Housing C4201H00-2*2PA JOWLE Terminal C4201TOP-2 JOWLE Title Part No. 1 2 L mm inch ASDBCAPW0203 3000 ± 50 118 ± 2 ASDBCAPW0205 5000 ± 50 197 ± 2 Delta Part Number: ASDBCAPW0303/0305 A-2 Title Part No. Manufacturer Housing C4201H00-2*3PA JOWLE Terminal C4201TOP-2 JOWLE Title Part No. 1 2 L mm inch ASDBCAPW0303 3000 ± 50 118 ± 2 ASDBCAPW0305 5000 ± 50 197 ± 2 Revision January 2009 Appendix A Accessories|ASDA-B Series Power Cables, cont. Delta Part Number: ASD-CAPW1203/1205 Title Part No. Straight 1 ASD-CAPW1203 2 ASD-CAPW1205 L mm inch 3106A-20-18S 3000 ± 50 118 ± 2 3106A-20-18S 5000 ± 50 197 ± 2 Delta Part Number: ASD-CAPW2203/2205 Title Part No. Straight 1 ASD-CAPW2203 2 ASD-CAPW2205 L mm inch 3106A-24-18S 3000 ± 50 118 ± 2 3106A-24-18S 5000 ± 50 197 ± 2 Delta Part Number: ASD-CAPW2303/2305 (80mm) (3.15 inch) (100 mm) (3.94 inch) L Title Part No. Straight 1 ASD-CAPW2303 2 ASD-CAPW2305 Revision January 2009 L mm inch 3106A-24-11S 3000 ± 50 118 ± 2 3106A-24-11S 5000 ± 50 197 ± 2 A-3 Appendix A Accessories|ASDA-B Series Encoder Connectors Delta Part Number: ASDBCAEN0000 Title Part No. Manufacturer Housing AMP (1-172161-9) AMP Terminal AMP (170359-3) AMP CLAMP DELTA (34703237XX) DELTA Delta Part Number: ASDBCAEN1000 Encoder Cables Delta Part Number: ASDBCAEN0003/0005 A-4 Title Part No. Manufacturer Housing AMP (1-172161-9) AMP Terminal AMP (170359-3) AMP CLAMP DELTA (34703237XX) DELTA Title Part No. 1 2 L mm inch ASDBCAEN0003 3000 ± 50 118 ± 2 ASDBCAEN0005 5000 ± 50 197 ± 2 Revision January 2009 Appendix A Accessories|ASDA-B Series Encoder Cables, cont. Delta Part Number: ASDBCAEN1003/1005 Title Part No. Straight 1 ASDBCAEN1003 2 ASDBCAEN1005 L mm inch 3106A-20-29S 3000 ± 50 118 ± 2 3106A-20-29S 5000 ± 50 197 ± 2 I/O Signal Connector Delta Part Number: ASDBCNDS0025 Communication Cables Delta Part Number: ASDBCADK0001 (for Keypad, connecting a ASDA-B servo drive to a Keypad) Revision January 2009 Title Part No. Manufacturer Box Header 3071420300 DELTA Cover 3140311100 DELTA Housing 2541-K-14PD JAWS Terminal 2541-T-G JAWS A-5 Appendix A Accessories|ASDA-B Series Communication Cables, cont. Delta Part Number: DVPACAB2A30 (for PC, connecting a ASDA-B servo drive to a PC) Delta Part Number: ASDBCACK0001 (for Keypad, connecting a PC to a Keypad) Title Part No. Manufacturer Box Header 3071420300 DELTA Cover 3140311100 DELTA Housing 2541-K-14PD JAWS Terminal 2541-T-G JAWS Keypad Delta Part Number: ASD-PU-01A (including communication cable) A-6 Revision January 2009 Appendix A Accessories|ASDA-B Series Delta Part Number: ASD-PU-01B (including communication cable) Revision January 2009 Title Part No. Manufacturer Box Header 3071420300 DELTA Cover 3140311100 DELTA Housing 2541-K-14PD JAWS Terminal 2541-T-G JAWS A-7 Appendix A Accessories|ASDA-B Series Servo Drive, Servo Motor and Accessories Combinations 100W Servo Drive and 100W Low Inertia Servo Motor Servo Drive ASD-A0121-AB Low inertia Servo Motor ECMA-C30401S Without Brake 3M Cable With Brake 5M 3M 5M Motor Power Cable ASDBCAPW0203 Motor Power Cable ASDBCAPW0205 - - Encoder Cable ASDBCAEN0003 Encoder Cable ASDBCAEN0005 - - Power Connector ASDBCAPW0000 Connector Encoder Connector ASDCAEN0000 200W Servo Drive and 200W Low Inertia Servo Motor Servo Drive ASD-B0221-A Low inertia Servo Motor ECMA-C30602S Without Brake 3M Cable Connector With Brake 5M 3M 5M Motor Power Cable ASDBCAPW0203 Motor Power Cable ASDBCAPW0205 Motor Power Cable ASDBCAPW0303 Motor Power Cable ASDBCAPW0305 Encoder Cable ASDBCAEN0003 Encoder Cable ASDBCAEN0005 Encoder Cable ASDBCAEN0003 Encoder Cable ASDBCAEN0005 Power Connector ASDBCAPW0000 Power Connector ASDBCAPW0100 Encoder Connector ASDBCAEN0000 400W Servo Drive and 400W Low Inertia Servo Motor Servo Drive ASD-B0421-A Low inertia Servo Motor ECMA-C30604S ECMA-C308047 Without Brake 3M Cable Connector A-8 With Brake 5M 3M 5M Motor Power Cable ASDBCAPW0203 Motor Power Cable ASDBCAPW0205 Motor Power Cable ASDBCAPW0303 Motor Power Cable ASDBCAPW0305 Encoder Cable ASDBCAEN0003 Encoder Cable ASDBCAEN0005 Encoder Cable ASDBCAEN0003 Encoder Cable ASDBCAEN0005 Power Connector ASDBCAPW0000 Power Connector ASDBCAPW0100 Encoder Connector ASDBCAEN0000 Revision January 2009 Appendix A Accessories|ASDA-B Series 400W Servo Drive and 500W Medium Inertia Servo Motor Medium inertia Servo Motor ECMA-E31305S Without Brake 3M Cable With Brake 5M 3M 5M Motor Power Cable ASD-CAPW1203 Motor Power Cable ASD-CAPW1205 Motor Power Cable ASD-CAPW1303 Motor Power Cable ASD-CAPW1305 Encoder Cable ASDBCAEN1003 Encoder Cable ASDBCAEN1005 Encoder Cable ASDBCAEN1003 Encoder Cable ASDBCAEN1005 Power Connector ASD-CAPW1000 Connector Encoder Connector ASDBCAEN1000 400W Servo Drive and 300W High Inertia Servo Motor Servo Drive ASD-B0421-A High inertia Servo Motor ECMA-G31303S Without Brake 3M Cable With Brake 5M 3M 5M Motor Power Cable ASD-CAPW1203 Motor Power Cable ASD-CAPW1205 Motor Power Cable ASD-CAPW1303 Motor Power Cable ASD-CAPW1305 Encoder Cable ASDBCAEN1003 Encoder Cable ASDBCAEN1005 Encoder Cable ASDBCAEN1003 Encoder Cable ASDBCAEN1005 Power Connector ASD-CAPW1000 Connector Encoder Connector ASDBCAEN1000 750W Servo Drive and 750W Low Inertia Servo Motor Servo Drive ASD-B0721-A Low inertia Servo Motor ECMA-C30807S Without Brake 3M Cable Connector Revision January 2009 With Brake 5M 3M 5M Motor Power Cable ASDBCAPW0203 Motor Power Cable ASDBCAPW0205 Motor Power Cable ASDBCAPW0303 Motor Power Cable ASDBCAPW0305 Encoder Cable ASDBCAEN0003 Encoder Cable ASDBCAEN0005 Encoder Cable ASDBCAEN0003 Encoder Cable ASDBCAEN0005 Power Connector ASDBCAPW0000 Power Connector ASDBCAPW0100 Encoder Connector ASDBCAEN0000 A-9 Appendix A Accessories|ASDA-B Series 750W Servo Drive and 600W High Inertia Servo Motor Servo Drive ASD-B0721-A High inertia Servo Motor ECMA-G31306S Without Brake 3M Cable With Brake 5M 3M 5M Motor Power Cable ASD-CAPW1203 Motor Power Cable ASD-CAPW1205 Motor Power Cable ASD-CAPW1303 Motor Power Cable ASD-CAPW1305 Encoder Cable ASDBCAEN1003 Encoder Cable ASDBCAEN1005 Encoder Cable ASDBCAEN1003 Encoder Cable ASDBCAEN1005 Power Connector ASD-CAPW1000 Connector Encoder Connector ASDBCAEN1000 1kW Servo Drive and 1kW Low Inertia Servo Motor Servo Drive ASD-B1021-A Low inertia Servo Motor ECMA-C31010S Without Brake 3M Cable With Brake 5M 3M 5M Motor Power Cable ASD-CAPW1203 Motor Power Cable ASD-CAPW1205 Motor Power Cable ASD-CAPW1303 Motor Power Cable ASD-CAPW1305 Encoder Cable ASDBCAEN1003 Encoder Cable ASDBCAEN1005 Encoder Cable ASDBCAEN1003 Encoder Cable ASDBCAEN1005 Power Connector ASDBCAPW0000 Connector Encoder Connector ASDBCAEN0000 1kW Servo Drive and 1kW Medium Inertia Servo Motor Servo Drive ASD-B1021-A Medium inertia Servo Motor ECMA-E31310S Without Brake 3M Cable Connector A-10 With Brake 5M 3M 5M Motor Power Cable ASD-CAPW1203 Motor Power Cable ASD-CAPW1205 Motor Power Cable ASD-CAPW1303 Motor Power Cable ASD-CAPW1305 Encoder Cable ASDBCAEN1003 Encoder Cable ASDBCAEN1005 Encoder Cable ASDBCAEN1003 Encoder Cable ASDBCAEN1005 Power Connector ASD-CAPW1000 Encoder Connector ASDBCAEN1000 Revision January 2009 Appendix A Accessories|ASDA-B Series 1kW Servo Drive and 900W High Inertia Servo Motor Servo Drive ASD-B1021-A High inertia Servo Motor ECMA-G31309S Without Brake 3M Cable With Brake 5M 3M 5M Motor Power Cable ASD-CAPW1203 Motor Power Cable ASD-CAPW1205 Motor Power Cable ASD-CAPW1303 Motor Power Cable ASD-CAPW1305 Encoder Cable ASDBCAEN1003 Encoder Cable ASDBCAEN1005 Encoder Cable ASDBCAEN1003 Encoder Cable ASDBCAEN1005 Power Connector ASD-CAPW1000 Connector Encoder Connector ASDBCAEN1000 1.5kW Servo Drive and 1.5kW Medium Inertia Servo Motor Servo Drive ASD-B1521-A Medium inertia Servo Motor ECMA-E31315S Without Brake 3M Cable With Brake 5M 3M 5M Motor Power Cable ASD-CAPW1203 Motor Power Cable ASD-CAPW1205 Motor Power Cable ASD-CAPW1303 Motor Power Cable ASD-CAPW1305 Encoder Cable ASDBCAEN1003 Encoder Cable ASDBCAEN1005 Encoder Cable ASDBCAEN1003 Encoder Cable ASDBCAEN1005 Power Connector ASD-CAPW1000 Connector Encoder Connector ASDBCAEN1000 2kW Servo Drive and 2kW Low Inertia Servo Motor Servo Drive ASD-B2023-A Low inertia Servo Motor ECMA-C31020S Without Brake 3M Cable Connector Revision January 2009 With Brake 5M 3M 5M Motor Power Cable ASD-CAPW1203 Motor Power Cable ASD-CAPW1205 Motor Power Cable ASD-CAPW1303 Motor Power Cable ASD-CAPW1305 Encoder Cable ASDBCAEN1003 Encoder Cable ASDBCAEN1005 Encoder Cable ASDBCAEN1003 Encoder Cable ASDBCAEN1005 Power Connector ASD-CAPW1000 Encoder Connector ASDBCAEN1000 A-11 Appendix A Accessories|ASDA-B Series 2kW Servo Drive and 2kW Medium Inertia Servo Motor Servo Drive ASD-B2023-A Medium inertia Servo Motor ECMA-E31320S Without Brake 3M Cable With Brake 5M 3M 5M Motor Power Cable ASD-CAPW1203 Motor Power Cable ASD-CAPW1205 Motor Power Cable ASD-CAPW1303 Motor Power Cable ASD-CAPW1305 Encoder Cable ASDBCAEN1003 Encoder Cable ASDBCAEN1005 Encoder Cable ASDBCAEN1003 Encoder Cable ASDBCAEN1005 Power Connector ASD-CAPW1000 Connector Encoder Connector ASDBCAEN1000 2kW Servo Drive and 2kW Medium Inertia Servo Motor Servo Drive ASD-B2023-A Medium inertia Servo Motor ECMA-E31820S Without Brake 3M Cable With Brake 5M 3M 5M Motor Power Cable ASD-CAPW2203 Motor Power Cable ASD-CAPW2205 Motor Power Cable ASD-CAPW2303 Motor Power Cable ASD-CAPW2305 Encoder Cable ASDBCAEN1003 Encoder Cable ASDBCAEN1005 Encoder Cable ASDBCAEN1003 Encoder Cable ASDBCAEN1005 Power Connector ASD-CAPW2000 Connector Encoder Connector ASDBCAEN1000 Other Accessories (Applicable for ASDA-B series all models) Description 25Pin I/O signal connector (CN1) Model Name ASDBCNDS0025 Communication cable, for Keypad, connecting a ASDBCADK0001 ASDA-B servo drive to a Keypad Communication cable, for PC, connecting a ASDA-B servo drive to a PC DVPACAB2A30 Communication cable, for Keypad, connecting a ASDBCACK0001 PC to a Keypad Keypad A-12 ASD-PU-01A ASD-PU-01B Revision January 2009
Source Exif Data:
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