Demco Sprayer User Manual To The 48189a31 97bd 4a9c 9ced A887cf269b33

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11/05/01
AB20020, Rev. 3

Dethmers Manufacturing Company
DOING OUR BEST TO PROVIDE YOU THE BEST

HCM
300 GALLON SPRAYER
OWNER/OPERATORS MANUAL
ASSEMBLY
CALIBRATION
OPERATION
REPLACEMENT PARTS

READ complete manual CAREFULLY
BEFORE attempting operation.

DEMCO • Dethmers Mfg. Co. • 4010 320th St. • P.O. Box 189 • Boyden, IA 51234
PH: (712) 725-2311 or (712) 725-2302 • Toll Free: 1-800-543-3626 • FAX: 1-800-845-6420
www.demco-products.com
Page 1

Page 2

TABLE OF CONTENTS
Introduction .............................................................................................................4
Gerneral information ...............................................................................................4
Safety, Signal Words ..............................................................................................5
Equipment Safety Guidlines ...................................................................................6
Lighting and Marking ..............................................................................................6
Safety Sign Identification and Location ................................................................. 7-8
Safety Sign Care .....................................................................................................9
Tire Safety ..............................................................................................................9
Remember ..............................................................................................................9
Before Operation ...................................................................................................10
During Operation ................................................................................................ 10-11
Following Operation ............................................................................................ 11-12
Highway and Transport Operations .................................................................... 12-13
Performing Maintenance ........................................................................................13
Bolt Torque .............................................................................................................14
Axle Installation ......................................................................................................15
Wheel Carrier Installation ......................................................................................16
Tongue and Hitch Installation .................................................................................17
Tank Installation .....................................................................................................17
Platform, Step, and Hand Rail Installation .............................................................18
Truss-T Boom Installation (21’, 28’, 30’, & 40’) ......................................................19
Truss Boom Installation (28’, 30’, 40’, & 45’) .........................................................20
Boom Carrier Installation .......................................................................................20
Safety Stand Installation ........................................................................................20
Manual Control and Panel Mount Installation ........................................................21
Hypro Belt Drive Centrifugal Pump Installation and Parts Breakdown ..................22
Ace Centrifugal Hydraulic Pump Mounting ............................................................23
Start-up Instructions for Centrifugal Pump .............................................................23
Roller Pump Parts Breakdown ...............................................................................24
(CPTK-1) Quick Refill Plumbing and Parts Breakdown .........................................25
Optional Equipment Mounting Locations ...............................................................26
HCM Main Parts Breakdown and Parts List ....................................................... 27-28
Calibration Chart and Instructions .........................................................................29
Sprayer Checklist and Care ...................................................................................30
Notes .....................................................................................................................31

Page 3

INTRODUCTION

Thank you for purchasing a Demco sprayer. We feel you have made a wise choice and hope you are
completely satisfied with your new piece of equipment.
If you have any questions regarding the applications of certain solutions or chemicals, contact your
chemical supplier and follow chemical manufacturer recommendations as well as all licensing and use
restrictions or regulations.
Please read and understand this manual before operation.

WARNING:

TO AVOID PERSONAL INJURY OR PROPERTY DAMAGE, OBSERVE
THE FOLLOWING INSTRUCTIONS:

Chemicals are dangerous. Know exactly what you're going to do and what
is going to happen before attempting to work with these products. Improper
selection or use can injure people, animals, plants and soil.
Always wear protective clothing such as coveralls, goggles and gloves when
working with chemicals or the sprayer.
Be sure to dispose of all unused chemicals or solutions in a proper and
ecologically sound manner.

GENERAL INFORMATION
1. Unless otherwise specified, high-strength (grade5)
(3 radial-line head markings) hex head bolts are
used throughout assembly of this piece of equipment.

3. When placing a parts order, refer to this manual for
proper part numbers and place order by PART NO.
and DESCRIPTION.

2. Whenever the terms "LEFT" and "RIGHT" are
used in this manual it means from a position behind
the sprayer and facing forward.

4. All reference numbers used in the assembly instructions of the sprayer main frame correspond with the
reference numbers in the HCM Main Parts List.

Page 4

SAFETY
TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS
MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING
YOUR PERSONAL SAFETY AND SAFETY OF OTHERS. FAILURE TO FOLLOW
THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH.

THIS SYMBOL MEANS
ATTENTION
BECOME ALERT
YOUR SAFETY IS INVOLVED!

SIGNAL WORDS
Note: use of the following signal words DANGER,
WARNING, and CAUTION with safety messages.
Appropriate signal word for each has been selected
using following guidelines:

DANGER:
Indicates an imminently hazardous situation that,
if not avoided, will result in death or serious injury.
This signal word is to be limited to most extreme
situations typically for machine components which,
for functional purposes, cannot be guarded.

WARNING:
Indicates a potentially hazardous situation that, if
not avoided, could result in death or serious injury,
and includes hazards that are exposed when
guards are removed. It may also be used to alert
against unsafe practices.

CAUTION:
Indicates a potentially hazardous situation that, if
not avoided, may result in minor or moderate injury.
It may also be used to alert against unsafe
practices.

If you have questions not answered in this manual , require additional copies, or if your manual is damaged,
please contact your dealer or Dethmers Mfg. Co., P.O. Box 189, 4010 320th Street, Boyden, IA 51234
ph: (712) 725-2311 or (712) 725-2302 Toll Free: 1-800-543-3626 Fax: (712) 725-2380
http://www.demco-products.com
Page 5

SAFETY...YOU CAN LIVE WITH IT

EQUIPMENT SAFETY GUIDELINES
Every year many accidents occur which could be avoided by a few seconds of thought and
more careful approach to handling equipment. You, the operator, can avoid accidents by
observing precautions in this section. To avoid personal injury, study precautions and insist
those working with you, or you yourself, follow them.
In order to provide a better view, certain illustrations in this manual may show an assembly
with a safety shield removed. However, sprayer should never be operated in this condition.
Keep all shields in place. If shield removal becomes necessary for repairs, replace shield
prior to use.
Replace any caution, warning, danger or instruction safety decal that is not readable or is
missing. Location of such decals is indicated in this booklet.
Do not attempt to operate this sprayer under the influence of alcohol or drugs.
Review safety instructions with all users.
Operator should be a responsible adult. DO NOT ALLOW PERSONS TO OPERATE OR
ASSEMBLE THIS SPRAYER UNTIL THEY HAVE DEVELOPED A THOROUGH UNDERSTANDING
OF SAFETY PRECAUTIONS AND HOW IT WORKS.

To prevent injury or death, use a tractor equipped with a roll over protective system (ROPS).
Do not paint over, remove, or deface any safety signs or warning decals on your sprayer.
Observe all safety signs and practice instructions on them.
Never exceed limits of sprayer. If its ability to do a job, or to do so safely is in question
DON'T TRY IT.

LIGHTING AND MARKING
It is the responsibility of operator to know lighting and marking requirements of local highway
authorities and to install and maintain equipment to provide compliance with regulations.
Add extra lights when transporting at night or during periods of limited visibility.
Lighting kits are available from your dealer or manufacturer.
Page 6

SAFETY SIGN LOCATIONS
Types of safety sign and locations on a HCM Sprayer are shown in the illustration below.
Good safety requires that you familiarize yourself with various safety signs, type of warning,
and particular function related to that area, that requires your SAFETY AWARENESS.

C
B

A
B
C
D
E
F
G
H

AB21014 - Warning Observe Following Instructions
AB21001 - Warning Do Not Stand on Sprayer
AG21001 - Tire Rating & Pressure chat
AG21002 - Caution 20 M.P.H.
ZA21002 - Qty.2 Made in America
AA21014 - Fresh Water Only
DD137 - Qty.2 Model HCM
AA21026 - Qty. 2 Small Demco’s
(See Next Page for decal picture)
Page 7

AB21001

AG21002

AB21014

AG21001

CAUTION!
Do not exceed 20 MPH
when loaded.
09/99

ZA21002
F

H
G

AG21002

DD137

Page 8

AA21014

AA21026

SAFETY SIGN CARE
Keep safety signs clean and legible at all times.
Replace safety signs that are missing or have become illegible.
Replaced parts that displayed a safety sign should also display the current sign.
Safety signs are available from your distributor, dealer parts department, or the factory.
How to install safety signs:
Be sure that the installation area is clean and dry.
Decide on the exact position before you remove the backing paper.
Remove the smallest portion of the split backing paper.
Align the decal over the specified area and carefully press the small portion with the
exposed sticky backing in place.
Slowly peel back the remaining paper and carefully smooth the remaining portion of the
decal into place.
Small air pockets can be pierced with a pin and smoothed out using the piece of decal
backing paper.

TIRE SAFETY
Failure to follow proper procedures when mounting a tire on a rim can produce an
explosion which may result in a serious injury or death.
Do not attempt to mount a tire unless you have the proper equipment and experience to
do the job.
Inflating or servicing tires can be dangerous. Whenever possible, trained personnel
should be called to service and/or mount tires.
Always order and install tires and wheels with appropriate capacity to meet or exceed the
anticipated weight to be placed on the equipment.

REMEMBER
Your best assurance against accidents is a careful and responsible operator. If there is any
portion of this manual or function you do not understand, contact your local authorized dealer
or the manufacturer.

Page 9

BEFORE OPERATION:
Carefully study and understand this manual.
Do not wear loose-fitting clothing which may catch in moving parts.
Always wear protective clothing and substantial shoes.
It is recommended that suitable protective hearing and eye protection be worn.
The operator may come in contact with certain materials which may require specific safety
equipment relative to the handling of such materials. (Examples: extremely dusty, molds,
fungus, bulk fertilizers, etc.)
Keep wheel and lug nuts tightened to specified torque.
Assure that agricultural implement tires are inflated evenly.
Give the unit a visual inspection for any loose bolts, worn parts, or cracked welds, and make
necessary repairs. Follow the maintenance safety instructions included in this manual.
Be sure there are no tools lying on or in the equipment
Do not use the unit until you are sure that the area is clear, especially around children and
animals.
Don't hurry the learning process or take the unit for granted. Ease into it and become familiar
with your new equipment.
Practice operation of your equipment and it's attachments. Completely familiarize yourself
and other operators with it's operation before using.
Make sure that the brakes are evenly adjusted (if equipped with brakes)
Use a tractor equipped with Roll Over Protection System (ROPS) and fasten your seat belt
prior to starting the engine.
The manufacturer does not recommend usage of a tractor with the ROPS removed.
Move the tractor wheels to the widest recommended settings to increase stability.
Securely attach to towing unit. Use a high strength, appropriately sized hitch pin with a
mechanical retainer and attach a safety chain.

Do not allow anyone to stand between the tongue or hitch and the towing vehicle when
backing up to the equipment.

DURING OPERATION:
Install the safety chain by crossing the chains under the tongue and secure to the draw bar cage,
hitch, or bumper frame.
Beware of bystanders, PARTICULARLY CHILDREN! Always look around to make sure that it is
safe to start the engine of the towing vehicle or move the unit. This is particularly important with
higher noise levels and quiet cabs, as you may not hear people shouting.
Page 10

NO PASSENGERS ALLOWED- Do not carry passengers anywhere on or in the tractor or
equipment.
Keep hands and clothing clear of moving parts.
Do not clean, lubricate, or adjust your equipment while it is moving.
When halting operation, even periodically, set the tractor or towing vehicle brakes, disengage the
PTO, shut off the engine, and remove the ignition key.
Be especially observant of the operating area and terrain- watch for holes, rocks, or other hidden
hazards. Always inspect the area prior to operation.
-

DO NOT operate near the edge of drop-offs or banks.

DO NOT operate on steep slopes as overturn may result.

Operate up and down (not across) intermediate slopes. Avoid sudden starts and stops.

Pick the levelest possible route when transporting across fields. Avoid the edges of ditches, gullies,
and steep hillsides.
Be extra careful when working on inclines.
Periodically clear the equipment of brush, twigs, or other materials to prevent buildup of dry
combustible materials.
Maneuver the tractor or towing vehicle at safe speeds.
Avoid overhead wires or other obstacles. Contact with overhead lines could cause serious injury
or death.
Avoid loose fill, rocks, and holes; they can be dangerous for equipment operation or movement.
Allow for unit length when making turns.
Do not walk or work under raised components or attachments unless securely positioned and
blocked.
Keep all bystanders, pets, and livestock clear of the work area.
Operate the towing vehicle from the operators seat only.
Never stand alongside of unit with engine running or attempt to start engine and/or operate machine
while standing alongside of unit.
Never leave running equipment attachments unattended.

As a precaution, always recheck the hardware on equipment following every 100 hours of
operation. Correct all problems. Follow the maintenance safety procedures.

FOLLOWING OPERATION
Following operation, or when unhitching, stop the tractor or towing vehicle, set the brakes,
disengage the PTO and all power drives, shut off the engine and remove the ignition keys.
Store the unit in an area away from human activity.
Page 11

Do not park equipment where it will be exposed to livestock for long periods of time. Damage and
livestock injury could result.
Do not permit children to play on or around the stored unit.
Make sure all parked machines are on a hard, level surface and engage all safety devices.
Wheel chocks may be needed to prevent unit from rolling.

HIGHWAY AND TRANSPORT OPERATIONS
• SAFETY CHAINS: If equipment is going to be transported on a public highway, Always
follow state and local regulations regarding safety chains and auxiliary lighting. Be sure to
check with local law enforcement agencies for your own particular regulations. If required
safety chains should be obtained and installed. Only safety chains (not elastic or nylon/
plastic tow straps) should be used to retain connection between towing and towed machines
in event of separation of primary attaching system. Use a high strength, appropriately sized
hitch pin with a mechanical retainer and attach safety chains. Criss cross chains under
tongue and secure to draw bar cage, mounting loops, or bumper frame.
• Adopt safe driving practices:
-

Keep brake pedals latched together at all times. NEVER USE INDEPENDENT BRAKING
WITH SPRAYER IN TOW. LOSS OF CONTROL OR UPSET MAY RESULT.

- Always drive at a safe speed relative to local conditions and ensure that your speed is low
enough for an emergency stop. Keep speed to a minimum.
- Reduce speed prior to turns to avoid risk of overturning.
- Always keep tractor or towing unit in gear to provide engine braking when going downhill.
Do not coast.
- Do not drink and drive!
• Comply with state and local laws governing highway safety and movement of farm machinery on
public roads.
• Use approved accessory lighting flags and necessary warning devices to protect operators of
other vehicles on highway during transport. Various safety lights and devices are available
from your dealer.
• Use of flashing amber lights is acceptable in most localities. However, some localities prohibit
their use. Local laws should be checked for all highway lighting and marking requirements.
• When driving tractor and sprayer under 20 mph (40 kph) day or night, use flashing amber warning
lights and a slow moving vehicle (SMV) identification emblem.
• Plan your route to avoid heavy traffic.
• Be a safe and courteous driver. Always yield to oncoming traffic in all situations, including narrow
bridges, intersections, etc.
• Be observant of bridge load ratings. Do not cross bridges rated lower than gross weight of unit
you are operating.
Page 12

• Watch for obstructions overhead and side to side while transporting.
• Always operate equipment in a position to provide maximum visibility at all times. Make
allowances for increased length and weight of sprayer when making turns, or stopping.

PERFORMING MAINTENANCE
•

Good Maintenance is your responsibility. Poor maintenance is an invitation to trouble.

•

Make sure there is plenty of ventilation. Never operate engine of towing vehicle in
a closed building. Exhaust fumes may cause asphyxiation.

•

Before working on this machine, stop towing vehicle, set brakes, disengage PTO
and all power drives, shut off engine and remove ignition key.

•

Be certain all moving parts and attachments have come to a complete stop before
attempting to perform maintenance.

•

Always use a safety support and block wheels. Never use a jack to support machine.

•

Always use proper tools or equipment for job at hand.

•

Use extreme caution when making adjustments.

•

Follow torque chart in this manual when tightening bolts and nuts.

•

Never use your hands to locate a hydraulic leak on attachments. Use a small piece of
cardboard or wood. Hydraulic fluid escaping under pressure can penetrate skin.

•

Openings in skin and minor cuts are susceptible to infection from hydraulic fluid.
Without immediate medical treatment, serious infection and reactions can occur.

•

When disconnecting hydraulic lines, shut off hydraulic supply and relieve all hydraulic
pressure.

•

Replace all shields and guards after servicing and before moving.

•

After servicing, be sure all tools, parts and service equipment are removed.

•

Do not allow grease or oil to build up on any steps or platform.

•

When replacing bolts refer to owners manual.

•

Refer to bolt torque chart for head identification marking.

•

Where replacement parts are necessary for periodic maintenance and servicing,
genuine factory replacement parts must be used to restore your equipment to original
specifications. Manufacturer will not claim responsibility for use of unapproved parts or
accessories and other damages as a result of their use.

•

If equipment has been altered in any way from original design, manufacturer does
not accept any liability for injury or warranty.

•

A fire extinguisher and first aid kit should be kept readily accessible while performing
maintenance on this equipment
Page 13

BOLT TORQUE
TORQUE DATA FOR STANDARD NUTS, BOLTS, AND CAPSCREWS.
Tighten all bolts to torques specified in chart unless otherwise noted. Check tightness of
bolts periodically, using bolt chart as guide. Replace hardware with same grade bolt.
NOTE: Unless otherwise specified, high-strength Grade 5 hex bolts are used throughout
assembly of equipment.
Bolt Torque for Standard bolts *

Torque Specifications
“A”

GRADE 2
lb-ft
(N.m)

GRADE 5
lb-ft
(N.m)

GRADE 8
lb-ft
(N.m)

1/4”
5/16”
3/8”
7/16”
1/2”
9/16”
5/8”
3/4”
7/8”
1”

6
10
20
30
45
70
95
165
170
225

9
18
30
50
75
115
150
290
420
630

12
25
45
80
115
165
225
400
650
970

(8)
(13)
(27)
(40)
(60)
(95)
(130)
(225)
(230)
(300)

(12)
(25)
(40)
(70)
(100)
(155)
(200)
(390)
(570)
(850)

(16)
(35)
(60)
(110)
(155)
(220)
(300)
(540)
(880)
(1310)

Bolt Torque for Metric bolts *

“A”
Torque figures indicated are valid for
non-greased or non-oiled threads and
heads unless otherwise specified.
Therefore, do not grease or oil bolts or
capscrews unless otherwise specified
in this manual. When using locking
elements, increase torque values
by 5%.
* GRADE or CLASS value for bolts
and capscrews are identified by their
head markings.

6
7
8
10
12
14
16
18
20
22
24

CLASS 8.8
lb-ft
(N.m)

CLASS 9.8
lb-ft
(N.m)

CLASS 10.9
lb-ft
(N.m)

9
15
23
45
78
125
194
268
378
516
654

10
18
25
50
88
140
216
-----

13
21
31
61
106
170
263
364
515
702
890

GRADE-2

CLASS 8.8
8.8
Page 14

(13)
(21)
(31)
(61)
(106)
(169)
(263)
(363)
(513)
(699)
(886)

GRADE-5

CLASS 9.8
9.8

(14)
(24)
(34)
(68)
(118)
(189)
(293)
-----

GRADE-8

CLASS 10.9
10.9

(17)
(29)
(42)
(83)
(144)
(230)
(357)
(493)
(689)
(952)
(1206)

AXLE INSTALLATION

45
45

ASSEMBLY INSTRUCTIONS

* FOR REFERENCE NUMBER
LIST AND DESCRIPTION SEE
PAGE 28

1. Begin by resting the Frame (#3) on saw horses, barrels
or some other solid object, so that the frame is about 36"
off the ground.
2. Slide the Axle Tube (#12) through the Frame (#3) as
shown.
3. Center the Axle Tube in the frame. Secure in place
with one 1/2" square U-bolt (#48) and two nylon locknuts
(#45) on each side.

Page 15

WHEEL CARRIER INSTALLATION AND ROW SPACING

VIEW A
12

3-1/2"
45

17
25

* FOR REFERENCE NUMBER
LIST AND DESCRIPTION SEE
PAGE 28

VIEW B
12
13-1/2"

ASSEMBLY INSTRUCTIONS
4. Attach the Wheel Carriers (#25) to the Axle Tube with two
1/2" square u-bolts (#48) and four nylon locknuts (#45) on
each side. DO NOT TIGHTEN BOLTS AT THIS TIME.
5. Slide the wheel carriers into position for your particular
row spacing (30" or 40" rows).
NOTE: Check the position of the wheel carrier up rights for 30" rows (VIEW A) or 40" rows (VIEW B) as
shown.
6. Tighten the U-bolts on the wheel carriers.

7. Bolt the two rims (#17, with tires mounted) to the hubs with
the twelve 1/2" x 1" lug bolts (#36) provided.

Page 16

TONGUE AND HITCH INSTALLATION

46
44

45
11

45
43

ASSEMBLY INSTRUCTIONS
8.

Fasten tongue (#10) to frame (#3) using ten 1/2" x 1-1/4" (# 43)
and two 1/2" x 1-1/2" (#44) bolts, and nylon locknuts (#45) on
bottom side of tongue. Also add a 1/2” Flat washer (#46) to
each hole on bottom side of tongue.

Fasten the Clevis Hitch (#22) to the tongue with six 1/2" x
1-1/4" hex head bolts (#43) and nylon locknuts (#45).
Final hitch adjustments should be made when sprayer is
assembled and ready to be towed by the tractor. Tank and
Frame should be level.

10. Attach jack (#11) to tongue (#10) using jack pin. Turn jack to
the down position.
11. Remove the frame assembly from the sawhorses, allowing it
to rest on the tires (not shown) and the jack.
Block the tires to prevent sprayer from rolling during the
rest of the assembly.

* FOR REFERENCE NUMBER
LIST AND DESCRIPTION SEE
PAGE 28

TANK INSTALLATION

VIEW A
2
40
2

40
2

41
39
18

ASSEMBLY INSTRUCTIONS
12. Bolt the Plumbing Support (#18) to the front frame as
shown using two 3/8" x 1-1/4" hex head bolts (#39) and
nylon locknuts (#41).
41

13. Place the Tank (#1) in the frame as shown, making sure
tank is well centered.
14. Secure the tank with the two heavy duty Tank Straps and
Anchors (#2) using eight 3/8" x 5" full thread bolts (#40)
and nylon locknuts (#41). NOTE: Weave the strap
through the anchor as shown in VIEW A.

Page 17

PLATFORM, STEP AND HANDRAIL INSTALLATION

39
7

39
42

50
52

16
49

9
43

4
43
43

41
41

ASSEMBLY INSTRUCTIONS
15. Bolt the Platform Mounting Brackets (#4) to the frame
using four 1/2" x 1-1/4" hex head bolts (#43) and nylon
locknuts.
16. Bolt the Platform (#8) to the Mounting Brackets (#4) using
four 3/8" x 1-1/4" hex head bolts (#39), flatwashers (#42)
and nylon locknuts (#41).
17. Bolt the Step (#7) to the platform as shown using two
1/2" x 1-1/4" hex head bolts (#43) and nylon locknuts.
18. Bolt the Safety Rail (#9) to the platform as shown using
two 1/2" x 1-1/4" hex head bolts (#43) and nylon locknuts.
Mount wash tank bracket (#13) to front handrail (#9) with
two1/4" x 1" round U-bolts (#50), flatwashers and nylon
locknuts. Attach tarp strap (#16) to bracket with 1/4" x 1"
carriage bolt (#49) flatwasher (#52) and nylon locknut
(#51). Place tank (#14) in bracket and secure with strap
onto peg of tank bracket.

Page 18

* FOR REFERENCE NUMBER
LIST AND DESCRIPTION SEE
PAGE 28

TRUSS-T BOOM INSTALLATION

1
1
4

3
4 5
9
3
8

TRUSS-T BOOM PARTS LIST

ASSEMBLY INSTRUCTIONS

REF.
PART
19. Begin by bolting on the Boom Mounting Plate (supplied
NO.
NO.
QTY.
DESCRIPTION
with Truss-T Boom) using four 3/8" x 1-1/4" hex head
1.
02678-95
4 Boom Mounting Plate
bolts (#2) and nylon locknuts (#3). NOTE: Use the
2.
00523
4 3/8"-16 UNC x 1-1/4" Hex Head Bolt
hole
to the inside of the mounting plate as shown.
3.
02592
4 3/8"-16 UNC Nylon Insert Locknut
4.
02802
8 5/16"-18 UNC Nylon Insert Locknut
5.
00004
8 5/16" Flatwasher
20. Attach the Truss-T Boom Center Section to the Mounting
6.
00909
4 5/16"-18 UNC x 1-1/4" Square U-Bolt
Plates using four 5/16" x 1-1/2" square u-bolts (#6),nylon
7.
00967
6 1/2"-13 UNC x 1-1/4" Hex Head Bolt
locknuts (#4) and flatwashers (#5). (U-bolts and Locknuts
8.
02693-30
2 Boom Mtg. Brace
are supplied with Truss-T Boom.)
9.
01792-30
2 23" Boom Mtg. Bracket
NOTE:
The boom mounting brackets and the boom center
10.
02178
6 1/2"-13 UNC Nylon Insert Locknut
section
may be mounted using any set of two holes
Please order replacement parts by PART NO. and DESCRIPTION.

depending on boom height desired.

Page 19

TRUSS BOOM, BOOM CARRIER AND SAFETY STAND INSTALLATION

21
47

47
20
41

5
45

21
43

5
47

41
46
24

t
un
T)
o
F
M
B
m
(D
oo
B
ion
tat
a
Flo

* FOR REFERENCE NUMBER
LIST AND DESCRIPTION SEE
PAGE 28

NOTE: Always lock the Safety Stand in the down position
when unhitching the sprayer and lock it in the
up position before towing the sprayer.

BOOM CARRIER ASSEMBLY INSTRUCTIONS
21. Bolt the Boom Mounting Brackets (#20) to the rear of the
frame as shown using four 1/2" x 1-1/4" hex head bolts
(#43) and nylon locknuts (#45).

NOTE: The Boom Mounting Brackets and Boom
Mounting Tubes may be mounted using any set of
two holes depending on boom height desired.

46 24
23

22. Bolt the Boom Mount Brace Angles (#21) to the frame and
the Boom Mounting Brackets (#20) using four 1/2" x 1-1/4"
hex head bolts (#43) and nylon locknuts (#45).

23. Bolt the Boom Mounting Tubes (#5) to the back of the
boom mounting brackets using four 3/8" x 2-1/2" square
U-bolts (#47) and nylon locknuts (#41).
24. Attach the DBFT to the Boom Mounting Tubes using four
3/8" x 2-1/2" square u-bolts (#47) and 3/8" nylon locknuts
(#41) then bolt the Truss Boom Center Section onto the
DBFT using six 1/2" x 1-1/4" hex head bolts (#43) and
1/2" nylon locknuts (#45).

SAFETY STAND ASSEMBLY INSTRUCTIONS
25. Insert safety stand (#6) through holder (#19) before
mounting onto boom bracket.

SAFETY STAND LOCK ASSEMBLY
27. Install lock spring (#24) and 1/2" flatwasher (#46) into
small tube on safety stand holder (#19) as shown.
28. Insert Lockpin (#23) through tube into spring and lock
washer.

26. Attach safety stand holder (#19) to boom mounting tubes
using a 3/8" x 2-1/2" sq. u-bolt (#47) and nylon locknut.

29. Place 5/32" x 1" cotter pin (#38) between flatwasher and
wall of tube into lock pin.

Page 20

MANUAL BOOM CONTROL, PANEL MOUNT INSTALLATION

17
10

ASSEMBLY INSTRUCTIONS

(For electric control panel mounting location see page 22)
30. Bolt on manual panel mount (#7) using two 3/8" x 1-1/4" bolts
(#1), flat washers (#3) and nylon locknuts (#2).

19
16

31. Insert lower valve mounting bracket (#5) into panel mount on
frame and tighten 3/8" x 3/4" square head set screws (#6).

32. Slide PTO shaft holder (#11) and two panel mount collars
(#12) over upper valve mounting bracket (#8) and insert into
lower valve mounting bracket (#5). Bolt the two halves
together with 5/16" x 1-3/4" bolt (#15) and nylon locknut (#16).

6
6
6 2

4
14

13
16 11

33. Tighten PTO shaft holder (#11) with 3/8" x 3/4" set screw (#6)
when you know where it goes.

4
14

15
2

5
1 3
6

34. Bolt female stabilizer braces (#13) to panel mount collars
(#12) with 3/8" x 1" bolts (#4) and nylon locknuts (#2). Insert
male stabilizer braces (#14) and secure to frame with 3/8" x
1" bolt (#4) and nylon locknut (#2), as shown. Tighten collars
and braces with 3/8" x 3/4" set screws (#6).
35. Bolt the horizontal valve mounting bracket (#9) to upper
valve mounting bracket (#8) using two 5/16" square U-bolts
(#17) and nylon locknut (#16). Bolt mounting plate (#10) to
mounting bracket using four 1/4" x 3/4" bolts (#18) and nylon
locknuts (#19).

PANEL MOUNT PARTS LIST
REF.
NO.

PART
NO.

QTY.

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.

00523
02592
00059
00907
04934-30
00095
02148-30
04933-30
04935-30
04936-30
05117-30
02145-30
02147-30
02146-30
04759
02802
00909
01076
02772

4
7
2
3
1
7
1
1
1
1
1
2
2
2
1
5
2
4
4

DESCRIPTION

3/8"-16 UNC x 1-1/4" Hex Hd. Bolt
3/8"-16 UNC Nylon Insert Locknut
3/8" Flatwasher
3/8"-16 UNC x 1" Hex Hd. Bolt
Lower Valve Mtg. Bracket
3/8" x 3/4" Set Screw
Manual Panel Mount
Upper Valve Mtg. Bracket
Horizontal Valve Mtg. Bracket
Panel Mounting Plate
PTO Shaft Holder
Panel Mount Collar
Female Stabilizer Brace
Male Stabilizer Brace
5/16"-18 UNC x 1-3/4" Hex Hd. Bolt
5/16"-18 UNC Nylon Insert Locknut
5/16" x 1-1/4" Sq. U-Bolt
1/4"-20 UNC x 3/4" Hex Hd. Bolt
1/4"-20 UNC Nylon Insert Locknut

Please order replacement parts by PART NO. and DESCRIPTION.

Page 21

HYPRO BELT DRIVE MOUNTING AND CENTRIFUGAL PUMP PLUMBING
19
18
19

17
31

20
20

31
33

33
33

34
34
40

13
14

13 14
14

13
30

9
22 10

22 23
24

3 4
28

37
35

2
11 10
7

1
4
5
5

HYPRO BELT DRIVE PUMP MOUNTING
36. Begin by bolting the pump hanger (#1) to the
sprayer tongue with 3/8" x 1-1/4" bolts, flat washers and nylon locknuts as shown.
37. Bolt Hypro pump mounting bracket (#2) to hanger
using two 1/2” x 1-1/4” bolts, flat washers and
nylon locknuts.
38. Next bolt pump (#3) to the bracket (#2) using two
3/8” x 1-3/4” bolts, flat washers, and nylon lock
nuts.
39. For Electric Control Panels OnlyBolt the PTO holder mount (#37) to the tongue
using two 3/8" x 1-1/4" bolts (#4), flatwashers (#5)
and nylon locknuts (#6). Insert PTO shaft
holder (#38) into mount and secure with two 3/8"
x 3/4" set screws(#39). Place 3/8" removable pin
(#41) in holder along with small hairpin (#40).
The drawing and parts breakdown are for install
ing the hoses and various components. Be sure to
run 1-1/2" hose from the anti-vortex tank outlet
fitting to the inlet side of the pump, 1" hose from the
outlet side of the pump to the control panel, 3/4"
hose from the panel to the agitators and 3/4" hose
from the panel to the boom insert tees.

32
13 14
16
22
42 22
27
23
24
25

13
16

13
34
21

NOTE: Thread sealant should be
applied to all threaded
fittings before assembly.

HYPRO BELT DRIVE PUMP PARTS LIST

REF.
PART
NO.
NO.
1.
07207-30
2.
C9402 540S
3.
00523
4.
00059
5.
02592
6.
00908
7.
00789
8.
00662
9.
00967
10.
BEL1010
11.
B20H
12.
1010RB
13.
B12H
14.
340RB
15.
T34
16.
BEL1234
17.
PO12D
18.
R1212
19.
5044 1
20.
CP114PAV
21.
EL114 112
22.
B32H
23.
S112
24.
A114 112
25.
UV125FP
26.
02757
27.
01811-30
28.
02178
29.
00211
30. CP414HVR
CP3B3HV
31.
5077V
32.
N5P
33.
5078V
34.
N8P
35.
02148
36.
04932-30
37.
00095
38.
00182
39.
00183-95
40.
F1014
41.
CP114P
42.
04168

QTY.
1
1
6
4
8
2
1
1
3
1
2
12
1
2
2
2
4
2
1
4
3
1
1
1
3
2
2
3
3
1
1
2
1
1
2
1
2

DESCRIPTION
Pump Hanger
Hypro Belt Drive Pump
3/8"-16 UNC x 1-1/4" Hex Hd. Bolt(Gr.5)
3/8" Flatwasher
3/8"-16 UNC Nylon Insert Locknut
3/8"-16 UNC x 1-3/4" Hex Head Bolt(Gr.5)
5/16”- 18 UNC x 3/8” Socket Set Screw
5/16” x 1-3/4” Roll Pin
1/2"-13 UNC x 1-1/4" Hex Head Bolt(Gr.5)
1" MPT x 1" HB Elbow (GFP)
1" Gear Clamp
1" Rubber Hose
3/4" Gear Clamp
3/4" Rubber Hose
3/4" HB Insert Tee
1/2" MPT x 3/4" HB Elbow (GFP)
1/2" Double Thread Outlet
1/2" MPT Tee
Single Agitation
1-1/4" Anti-Vortex Outlet Fitting
1-1/4" MPT x 1-1/4" HB Elbow (GFP)
1-1/2" Gear Clamp
1-1/2"Suction Line
1-1/4" MPT x 1-1/2" HB (GFP)
1-1/4" Poly Ball Valve
7/16" U-bolt
Valve Mounting Bracket
1/2"-13 UNC Nylon Insert Locknut
32" 540 RPM PTO Shaft
Electric Control Panel
Manual Control Panel
Viton Grommet
Nut for Tank Outlets
Viton Grommet
Tank Outlet Nut
PTO Holder Mount
PTO Holder Shaft
3/8"x 16 UNC x 3/4" Sq. Hd. Set Screw
1/8" Small Hairpin
1/4" x 5-3/4" PTO Pin
1-1/4" Hex Plug
1-1/4" Outlet Fitting
7/16” Nylon Insert Locknut

Please order replacement parts by PART NO. and DESCRIPTION.

Page 22

ACE CENTRIFUGAL HYDRAULIC PUMP MOUNTING

40. Begin by bolting the pump hanger (#1) to the frame with
four 3/8" x 1-1/4" bolts, two flatwashers and four nylon
locknuts as shown.

4
9

6
1

41. Bolt pump (#2) to hanger using two 7/16" x 1-1/2" bolts,
flatwashers and nylon locknuts.
4

NOTE: Be sure to match hydraulic motor driven
pump capabilities to your tractors hydraulic system.

3
8

2
5

ACE HYDRAULIC PUMP PARTS LIST

REF.
PART
NO.
NO.
QTY.
DESCRIPTION
1.
07207-30
1 Pump Hanger
2. FMCHYD204
1 Ace Hydraulic Pump
3.
00523
4 3/8"-16 UNC x 1-1/4" Hex Head Bolt
4.
00059
4 3/8" Flatwasher
5.
02592
4 3/8"-16 UNC Nylon Insert Locknut
6.
00908
2 3/8"-16 UNC x 1-3/4" Hex Head Bolt
7.
00078
2 3/8" Lockwasher
8.
00079
2 3/8"-16 UNC Hex Nut
9.
00085
2 1/2” Flatwasher
Please order replacement parts by PART NO. and DESCRIPTION.

START-UP INSTRUCTIONS FOR CENTRIFUGAL
PUMPS WITH MANUAL CONTROL PANEL
1. Run approximately 50 gallons of water in the tank.
2. Open the poly ball valve in the pump intake line. Important: Remove top plug on pump to bleed all air from
the suction line to the pump or damage will result to the seals. (Pump cannot be run dry).
3. Close the wedge valve on the front of the control panel.
4. Close the wedge agitation valve on the control panel back.
5. Make sure the ratchet valve on the control panel back is in the open position.
6. Open the three manual valves on the control panel.
7. Start the pump and run at 540 RPM.
8. Open the wedge valve on the front of control panel until the gauge reads approx. 3 PSI over your desired
spraying pressure with all three booms spraying.
9. Open the wedge agitation valve on the control panel until the gauge drops to your desired spraying pressure.
Example: If desired spraying pressure is 30 PSI open the wedge valve on the back of the control panel until
the gauge reads 33 PSI. After this, open the wedge agitation valve on the control panel until the gauge drops
back down to 30 PSI. (This is to insure the recommended pressure to the tank jet agitators).
10. Check for leaks.
11. Make certain all bolts and clamps are tight.

START-UP INSTRUCTIONS FOR CENTRIFUGAL
PUMPS WITH ELECTRIC CONTROL PANEL
1. Run approximately 50 gallons of water in the tank.
2. Open the poly ball valve valve in the pump intake line. Important: Remove top plug on pump to bleed all
air from the suction line to the pump or damage will result to the seals. (Pump cannot be run dry).
3. Close the wedge valve on the front of the control panel.
4. See "Panel Mounting and Operation" in Electric Control
Panel Instruction Manual.

Page 23

ROLLER PUMP PARTS BREAKDOWN

Please order replacement parts by PART NO. and DESCRIPTION.

38
39

NOTE: Mount the Tee Valve (#19) to the Horizontal Valve
Mounting Bracket (#9; on page 21) using two 3/8" x 11/4" hex head bolts (#29) and nylon locknuts (#30).

37
40

41
27

37
40

41
24

26
1

24
25
24

ROLLER PUMP PLUMBING PARTS LIST

6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
41.
50.
51.
52.
53.

PART
NO.
BEL114 1
CP114 PAV
1010RB
B20H
BA3410
RVF34 40
RVF34C
RVF340
RVF34GV
RVF34B
BM3400
BTT34
UV075FP
BEL1010
C1700D
BEL1034
340RB
B12H
BEL3434
AA17I
8460
BA3434
BA1234
BA3412
120RB
B8H
T12
BEL1212
100 GB
00523
02592
02800-10
00263
00851
02802
5078V
N8P
PO12D
R1212
5044 1
5077V
N5P
00036
01263
04298-30
02772

QTY.
1
1
6
4
1
1
1
1
1
1
1
2
1
1
1
10
1
1
1
2
3
3
8
1
2
1
2
8
1
1
1
5
1
1
2
2
4
1
1
2
2
1
1

DESCRIPTION
1-1/4" MPT x 1" Hose Barb Elbow
1-1/4" Anti-Vortex Outlet Fitting
1" I.D. Rubber Hose
1" Hose Clamp
3/4"MPT x 1" H. Barb Fitting (GFP)
3/4" Line Strainer
Strainer Cap
40 mesh Screen
Viton O-ring
Strainer Bowl
3/4" Close Nipple (GFP)
3/4" FPT Tee (GFP)
3/4" Ball Valve
1" MPT x 1" H. Barb Elbow (GFP)
Roller Pump w/coupler
1" MPT x 3/4" H. Barb Elbow (GFP)
3/4" I.D. Rubber Hose
3/4" Hose Clamp
3/4" MPT X 3/4" H. B. Elbow (GFP)
Three Section Tee Valve
3/4" Pressure Relief Valve
3/4" MPT x 3/4" H. B. Fitting (GFP)
1/2" MPT x 3/4" H. B. Fitting (GFP)
3/4" MPT x 1/2" H. B. Fitting (GFP)
1/2" I.D. Rubber Hose
1/2" Hose Clamp
1/2" Hose Barb Tee
1/2" MPT x 1/2" H. B. Fitting (GFP)
100 # Brass Pressure Gauge
3/8"-16 UNC x 1-1/4" Hex Hd. Bolt
3/8"-16 UNC Nylon Insert Locknut
Strainer Holder
3/8"-16 UNC x 1-1/2" Rd. U-bolt
5/16-18 UNC x 1-3/4" Rd. U-bolt
5/16"-16 UNC Nylon Insert Locknut
Viton Grommet
Tank Outlet Nut
1/2" Double Thread Outlet
1/2" MPT Tee
Single Agitation Wand
Viton Grommet
Nut for Tank Outlets
5/16” Lock Washer
5/16” x 3/4” Grd. 5 Hex Bolt
Roller Pump Mounting Plate
1/4” Nylon Insert Lock Nut

4
5

23 18
17

17
16

Handgun Plumbing
Installed Here

5
12

43
43

1722 28 20

4
3

REF.
NO.
1.
2.
3.
4.
5.

B 23

25
25

Optional Handgun
Plumbing

4
30

5 6 17
16
10 21
33
54
7 11
8
3

31 34

9
17
15 14
53
54 52

32
Vertical Panel
Mount

4
13
50
51
56

55
54.
55.
56.

00214
04055
04299

2
1
1

1/4” Flat Washer
1/4” x 1” Grd. 5 Hex Bolt
Roller Pump Chain w/ hook

OPTIONAL HANDGUN PARTS LIST
REF.
PART
NO.
NO.
42. UV075FP
43.
BM3400
44.
BTT100
45.
B8H
46. BEL3412
47.
D3412
48.
2AAL60
49.
120RB

QTY.
1
2
1
2
1
1
1
-

DESCRIPTION
3/4" Poly Ball Valve
3/4" MPT Nipple
1" FPT Tee (GFP)
1/2" Gear Clamp
3/4" MPT x 1/2" Hose Barb Elbow
3/4" MGHT x 1/2" Hose Barb
15" Hand Spray Gun
1/2" Rubber Hose

OPERATING INSTRUCTIONS
Begin operation by filling tank with liquid. Next, open the ball valve (A)
and the ball valve (B) in the agitation line. Open the AA171 Tee valve
(#19) and the by-pass valve (C). Start the pump. To regulate pressure,
slowly close valve (C) until the desire pressure is attained. If adequate
spraying pressure cannot be reached, slowly close the agitation valve (B)
until the desire spraying pressure is reached.
NOTE: Roller pumps will wear after normal use and a drop in pressure
can be expected. Simply reset the by-pass valve (C) to get the pressure
back to normal.
NOTE: Each jet agitator in the tank requires a minimum of 3 GPM.
Some roller pumps are limited in their capacity to spray and agitate at
the same time.

Page 24

(OPTIONAL CPTK1) QUICK REFILL PARTS BREAKDOWN AND INSTALLATION

To Control
Panel Valve

1
2
3

4
5

14
4
16
6

13
7

15
9
8
11

12
10

QUICK REFILL (CPTK1) PARTS LIST
REF.
NO.

NOTE: Apply thread sealant to the fittings. Do not use sealant on external threads of tank outlet fitting.

PART NO.

QTY.

DESCRIPTION

1.
BM1140
2 1-1/4"MPT Nipple (GFP)
2.
BTT114
2 1-1/4" FPT Tee (GFP)
3.
A114-112
1 1-1/4" MPT x 1-1/2" HB (GFP)
4.
B32H
2 1-1/2" SS Gear Hose Clamp
5.
1120RB
- 1-1/2" Rubber Hose
6.
BA112
1 1-1/2" MPT x 1-1/2" Hose Barb (GFP)
BA200-112
1 2" MPT x 1-1/2" FPT Reducer (GFP)
7.
8.
UV200FP
1 2" Poly Ball Valve
9.
633F2020
1 2" Adapter - Male NPT
10. 634B2020
1 2" Cap for Adapter
11. 633C2020
1 2" Hose Shank Coupler
12.
02757
1 7/16”-14 UNC x 3” U-Bolt
13. 01811-30
1 Quick Refill Mounting Bracket
14.
00967
2 1/2"-13 UNC x 1-1/4" Hex Head Bolt (Gr 5)
15.
02178
2 1/2"-13 UNC Nylon Insert Locknut
16.
00205
2 7/16" Flatwasher
17.
02771
2 7/16"-14 UNC Nylon Insert Locknut
Please order replacement parts by PART NO. and DESCRIPTION.

Page 25

FOAM MARKER, ELECTRIC CONTROL PANEL, AND HAND GUN STORAGE
BRACKET MOUNTING LOCATIONS

6
5

4
8

7
10

PARTS LIST

MOUNTING INSTRUCTIONS
45. Mount the mounting brackets (#2 & 3), using four 1/2" x
1-1/4" bolts, flatwashers and nylon locknuts, provided
with foam marker.
46. Mount the electric control panel (#7) using four 3/8" x 1"
bolts, lockwashers and nuts provided with CP414 control panel.
47. Mount handgun bracket (#11) using existing bolts already in tongue.

REF.
NO.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.

PART
NO.
05462-30
05463-30
00967
00085
02178
CP414HVR
00907
00060
00061
04931-10

QTY.
1
1
1
4
12
4
1
4
4
4
1

DESCRIPTION
Foam Marker
Left Foam Marker Mount
Right Foam Marker Mount
1/2"-13 UNC x 1-1/4" Hex Hd. Bolt
1/2" Flatwasher
1/2"-13 UNC Nylon Insert Locknut
Electric Control Panel
3/8"-16 UNC x 1" Hex Hd. Bolt
3/8" Lockwasher
3/8"-16 UNC Hex Nut
Handgun Bracket

Please order replacement parts by PART NO. and DESCRIPTION.

Page 26

HCM (300 GALLON) MAIN PARTS BREAKDOWN
See Next Page for Parts List

2
40

40
43
11

14
11

43
41

13
16

44
45

52
51

53 45

39
48

3
45
41

49
4

43
45

31
33
17

32
6

Page 27

47
47

46
24

30 29

48
43

HCM (300 GALLON) MAIN PARTS LIST
REF.
NO.

REF.
NO.

PART
NO.

QTY.

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
*17.
18.
19.
20.
21.
22.
23.
24.

PE300RA
5478R
09828
05784-95
02713-10
02714-10
04930-30
05559-30
00164-10
00162-10
00165-10
00103-10
07805
00846-10
05615-30
05616
PL2S
04742
00118-??
02094-30
05558-30
01792-30
02693-30
00130-30
02187-95
02208

1
1
2
2
1
2
2
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
2
1
1
1

300 gallon Poly Tank w/agitation
10" dia. Lid with external threads
Tank Strap (4" x 82")
4" Polyester Strap (Black)
Large Strap Anchor
HCM Main Frame
Platform Mounting Bracket
Boom Mount Tube (2-1/2" x 72")
Square Safety Stand
Step
Step Platform
Safety Rail
Tongue
2000#, sidewind "G" Style Jack w/ Pin
3-1/2" x 72" Axle Tube
Wash Tank Mtg. Bracket
2-1/2 Gallon Wash Tank
Cap & Spout
Tarp Straps less Hooks
15" x 8" Rim (See Note Below)
Plumbing Support
Safety Stand Holder
18" Boom Mtg. Bracket
Boom Mtg. Brace
Clevis Hitch
Lock Pin
Lock Spring

25.
*

5208-10
5157

2
2

26. 02700-10
27.
00110
28.
01464
29.
00111
30.
31.
01465
32.
00113
33.
00114
34.
00115
35.
00116
36.
00120
37.
00117

2
1
1
1
1
1
1
1
1
1
6
1

Wheel Carrier Assembly
6 Bolt Hub Assembly
Contains Items (27-37 ONLY)
Wheel Carrier Upright
Oil Seal (16289)
Inner Cup(JL 69310)
Inner Cone Bearing (JL 63949)
6 Bolt Hub (888)
Outer Cup (LM 67010)
Outer Cone Bearing (LM 67048)
Washer
Castle Nut
5/32" x 1-1/2" Cotter Pin
1/2" - 20 UNF x 1" Lg. Lug Bolt
Dust Cap

DESCRIPTION

PART
NO.

38.
00185
39.
00523
40.
02157
41.
02592
42.
00059
43.
00967
44.
01254
45.
02178
46.
00085
47.
01887
48.
00109
49.
04177
50.
00955
51.
02772
52.
00214
53. 07966-30

QTY.

DESCRIPTION

1
10
8
34
4
32
2
46
7
8
6
1
2
5
5
1

5/32" x 1" Cotter Pin
3/8"-16 UNC x 1-1/4" Hex Head Bolt
3/8"-16 UNC x 5" Full Thread Bolt
3/8"-16 UNC Nylon Insert Locknut
3/8" Flatwasher
1/2"-13 UNC 1-1/4" Hex Head Bolt
1/2"-13 UNC x 1-1/2" Hex Head Bolt
1/2"-13 UNC Nylon Insert Locknut
1/2" Flatwasher
3/8" x 2-1/2" Square U-bolt
1/2"-13 UNC Square U-bolt
1/4"-20 UNC x 1" Carriage Bolt
1/4"-20 UNC x 1" Round U-bolt
1/4"-20 UNC Nylon Insert Locknut
1/4" Flatwasher
Jack Storage Bracket

Please order replacement parts by
PART NO. and DESCRIPTON.
All REF. NO.'s correspond with reference numbers
used in the assembly instructions of the sprayer main
frame.

Note: ??= 15 for Yellow Rim
56 for Off White Rim

Page 28

SPRAYER CALIBRATION PROCEDURES
NOTE: To avoid wind drift, use lower pressure and higher spray volume.

Guidelines For Sprayer Calibration
Before calibrating your sprayer, first determine whether each nozzle is delivering at a uniform rate. Place quart jars under all
nozzles and watch as they fill up. The level should rise uniformly and take the same time (within 10%) for all nozzles to fill the
jars. Replace any nozzle showing a discharge rate different from the others.

Calibrating the Sprayer
1.
2.
3.
4.

Mark off 660 feet (1/8 mile).
Fill the tank with water.
Set the sprayer to your desired operating pressure.
Turn the sprayer on and drive at the constant speed you will be spraying. Calibration on a road or unplowed field
will give different results than on soft cultivated ground. Note tachometer reading so same speed can be
maintained later.
5. Measure the amount of water it takes to refill the tank completely.
6. Calculate the amount applied:
Number of gallons used x 66 (factor)
Spray Swath in Feet

Gallons applied
per acre

Example: If 10 gallons are used in 660 feet and the spray swath is 40 feet, spraying rate is 16.5 gallons per acre.
10 x 66
660
=
or 16.5 gallons per acre
FLAT SPRAY NOZZLE
40
40

FOR BROADCAST SPRAYING

7. To calculate the amount of chemical to put in the tank:
Sprayer Tank Size
Acres
=
then;
Desired GPA
covered

Nozzle
No.
8002

Recom. amount of chemical
Acres
Amt. of chemical
x
per acre
covered =
per tankful
Example: If a 500 gallon tank is used and 16.5 gallons per acre are applied, one
tank will cover 30.3 acres. If three pounds of chemical are required per acre, then
90.0 pounds of chemical are required per tankful.
500 = 30.3 acres covered
then;
16.5

8003

8004

8005

3 lbs. (gal.) x 30.3 = 90.0 lbs. (gal.) per tankful

FLOODJET TIPS
FOR BROADCAST SPRAYING
Nozzle
No.
TKSS2

Orifice
Dia.
.046"

TKSS2.5

.052"

TKSS3

.057"

TKSS4

.065"

TKSS5

.073"

TKSS7.5

.091

Liquid
Pressure
In PSI.
10
20
30
40
10
20
30
40
10
20
30
40
10
20
30
40
10
20
30
40
10
20
30
40

Capacity
In
GPM.
.20
.28
.35
.40
.25
.35
.43
.50
.30
.42
.52
.60
.40
.57
.69
.80
.50
.71
.87
1.00
.75
1.10
1.30
1.50

4
MPH
7.4
10.5
12.9
14.8
9.3
12.9
15.9
18.6
11.1
15.7
19.3
22.0
14.9
21.0
26.0
30.0
18.6
27.0
33.0
38.0
28.0
39.0
49.0
56.0

Gallons Per Acre
5
6
8
MPH
MPH
MPH
6.0
4.9
3.7
8.4
6.9
5.2
10.3
8.7
6.5
11.8
9.9
7.5
7.4
6.1
4.6
10.3
8.7
6.5
12.8
10.6
8.0
14.9
12.4
9.3
8.9
7.5
5.6
12.6
10.4
7.8
15.4
12.8
9.7
17.8
14.8
11.2
11.9
9.9
7.5
16.8
13.9
10.5
21.0
17.1
12.8
24.0
19.8
14.8
14.9
12.4
9.3
21.0
17.6
13.1
26.0
21.7
16.1
30.0
25.2
18.6
22.0
18.7
14.0
32.0
26.4
19.8
39.0
31.9
24.1
45.0
37.4
27.5

10
MPH
3.0
4.2
5.2
5.9
3.7
5.2
6.4
7.4
4.5
6.3
7.7
8.9
5.9
8.4
10.3
11.9
7.4
10.7
13.1
15.1
11.1
15.8
19.3
22.0

Gallons Per Acre
Based on 20" Nozzle Spacing
4
5
7.5
10
MPH
MPH
MPH
MPH
10.5
8.4
5.6
4.2
11.8
9.4
6.3
4.7
12.9
10.3
6.9
5.2
14.8
11.8
7.9
5.9
15.7
12.6
8.4
6.3
17.6
14.1
9.4
7.1
19.0
15.4
10.3
7.7
22.0
17.8
11.8
8.9
21.0
16.8
11.2
8.4
24.0
18.7
12.5
9.4
26.0
21.0
13.7
10.3
30.0
24.0
15.8
11.9
26.0
21.0
14.0
10.5
29.0
23.0
15.7
11.7
32.0
26.0
17.2
12.9
37.0
30.0
19.8
14.9

Floodjet tips are positioned as shown in the diagram by
the chart below. When positioning the tip as shown in Figure
A the tip can be operated closer to the ground, thereby
reducing the chance of wind drift.
The chart below shows capacities in gallons per acre at
various speeds and liquid pressures. Capacities are based
on water at 70 degrees F. with nozzles spaced at 40 inches.
The rate chart is based on 40 inch row spacings. For
other spacings of nozzles on the boom, multiply the
tabulated GPA coverage by the conversion factors shown
below.
Other Spacing
Conversion Factor

40"
Nozzle Spacing

20
2

24
1.67

28
1.43

30
1.33

32
1.25

34
1.18

36
1.11

38
1.05

40
1.00

123456789012
123456789012
123456789012
123456789012
123456789012
123456789012
123456789012
123456789012
123456789012
123456789012
123456789012
123456789012

Figure A

6" to 7"

Flat Uniform Sprayer Pattern

Liquid Nozzle
Presure Capacity
In PSI. In GPM.
20
.14
25
.16
30
.17
40
.20
20
.21
25
.24
30
.26
40
.30
20
.28
25
.32
30
.35
40
.40
20
.35
25
.40
30
.43
40
.50

Page 29

42
.95

44
.91

SPRAYER CHECKLIST:
Downtime caused by field breakdowns is costly and time consuming. Many breakdowns can be
eliminated by periodic equipment maintenance. By spending time reviewing this checklist before
seasonal spraying application time and following proper after-season care, you can save time and
money later.

WARNING: To Prevent Serious Injury Or Death

•

Keep hands, feet, and loose clothing away from rotating parts.

•

Wear protective clothing recommended by your chemical and
fertilizer manufacturer when working with chemicals.

Check Before Going To The Field :

After Season Care:

NOTE: It is important to wear proper safety equipment
when cleaning the sprayer. See your chemical or
fertilizer package for this information.

NOZZLES
Check tip for excessive wear by checking for grooves in
or near tip opening. Check nozzle spacing by starting at
center and working outwards. Check boom for proper
height.

HOSES
Check all hoses for worn or soft spots. Be sure all hose
clamps are tightened and hoses are not kinked or pinched.
Check for leakage in any lines.

TANK
Remove and clean agitator orifices. Check orifices for
excessive wear by checking for grooves in or near orifice
opening. Inspect fitting and grommets to insure they are
in good condition.

5.
6.
7.

After spraying chemicals, run water mixed with cleaners
through tank, pump and all hose hookups. If wettable
powder dries out in the system, it is very difficult to put
back into suspension and can cause malfunction, damage or injury.

When cleaned, tank should have all openings closed or
covered to keep dirt from entering.

Pump should be flushed with soluble oil and pump ports
plugged to keep out moisture and air.

4.
CONTROLS
Check for leakage, plugging, or wear on all valves,
fittings, etc. Clean off any build up of foreign material.

Disassemble tips and rinse with water or cleaning
solution. (Appropriate for chemical sprayed).

Clean tip opening with a wooden toothpick. Never use
wire or hard object that could distort opening.

PUMP
Check to be sure pump turns freely.

Dispose of all unused chemicals or solutions in a proper
and ecologically sound manner.

FRAME
Be sure all bolts are tightened.

Water rinse and dry tips before storing.

REPLACEMENT PARTS
Replace all worn or damaged parts.

NOTE: DETHMERS MANUFACTURING COMPANY
does not and will not make any recommendations
concerning application of various chemicals or
solutions. These recommendations relate to either
amount or procedure of materials applied. If you
have any questions regarding application of certain
chemicals or solutions, contact your chemical
supplier and follow chemical manufacturer
recommendations.

Page 30

NOTES

Page 31

DETHMERS MFG. COMPANY
P.O. BOX 189
4010 320th St., BOYDEN, IA. 51234
PH: (712) 725-2311 or (712) 725-2302
FAX: (712) 725-2380
TOLL FREE: 1-800-54DEMCO (1-800-543-3626)

Page 32

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Page Count                      : 32

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