Demco Sprayer User Manual To The 48189a31 97bd 4a9c 9ced A887cf269b33

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Page 1

OWNER/OPERATORS MANUAL

300 GALLON SPRAYER

HCM

Dethmers Manufacturing CompanyDethmers Manufacturing Company

Dethmers Manufacturing Company

DOING OUR BEST TO PROVIDE YOU THE BEST

DEMCO • Dethmers Mfg. Co. • 4010 320th St. • P.O. Box 189 • Boyden, IA 51234

PH: (712) 725-2311 or (712) 725-2302 • Toll Free: 1-800-543-3626 • FAX: 1-800-845-6420

www.demco-products.com

ASSEMBLY

CALIBRATION

OPERATION

REPLACEMENT PARTS

READ complete manual CAREFULLY

BEFORE attempting operation.

11/05/01

AB20020, Rev. 3

Page 2

Page 3

TABLE OF CONTENTS

Introduction .............................................................................................................4

Gerneral information ...............................................................................................4

Safety, Signal Words ..............................................................................................5

Equipment Safety Guidlines ...................................................................................6

Lighting and Marking ..............................................................................................6

Safety Sign Identification and Location ................................................................. 7-8

Safety Sign Care.....................................................................................................9

Tire Safety ..............................................................................................................9

Remember ..............................................................................................................9

Before Operation ...................................................................................................10

During Operation ................................................................................................ 10-11

Following Operation ............................................................................................ 11-12

Highway and Transport Operations .................................................................... 12-13

Performing Maintenance........................................................................................13

Bolt Torque.............................................................................................................14

Axle Installation......................................................................................................15

Wheel Carrier Installation ......................................................................................16

Tongue and Hitch Installation.................................................................................17

Tank Installation .....................................................................................................17

Platform, Step, and Hand Rail Installation .............................................................18

Truss-T Boom Installation (21’, 28’, 30’, & 40’) ......................................................19

Truss Boom Installation (28’, 30’, 40’, & 45’) .........................................................20

Boom Carrier Installation .......................................................................................20

Safety Stand Installation ........................................................................................20

Manual Control and Panel Mount Installation ........................................................21

Hypro Belt Drive Centrifugal Pump Installation and Parts Breakdown ..................22

Ace Centrifugal Hydraulic Pump Mounting ............................................................23

Start-up Instructions for Centrifugal Pump.............................................................23

Roller Pump Parts Breakdown...............................................................................24

(CPTK-1) Quick Refill Plumbing and Parts Breakdown .........................................25

Optional Equipment Mounting Locations ...............................................................26

HCM Main Parts Breakdown and Parts List ....................................................... 27-28

Calibration Chart and Instructions .........................................................................29

Sprayer Checklist and Care ...................................................................................30

Notes .....................................................................................................................31

Page 4

Thank you for purchasing a Demco sprayer. We feel you have made a wise choice and hope you are

completely satisfied with your new piece of equipment.

If you have any questions regarding the applications of certain solutions or chemicals, contact your

chemical supplier and follow chemical manufacturer recommendations as well as all licensing and use

restrictions or regulations.

Please read and understand this manual before operation.

GENERAL INFORMATION

1. Unless otherwise specified, high-strength (grade5)

(3 radial-line head markings) hex head bolts are

used throughout assembly of this piece of equip-

ment.

2. Whenever the terms "LEFT" and "RIGHT" are

used in this manual it means from a position behind

the sprayer and facing forward.

3. When placing a parts order, refer to this manual for

proper part numbers and place order by PART NO.

and DESCRIPTION.

4. All reference numbers used in the assembly instruc-

tions of the sprayer main frame correspond with the

reference numbers in the HCM Main Parts List.

INTRODUCTION

WARNING: TO AVOID PERSONAL INJURY OR PROPERTY DAMAGE, OBSERVE

THE FOLLOWING INSTRUCTIONS:

Chemicals are dangerous. Know exactly what you're going to do and what

is going to happen before attempting to work with these products. Improper

selection or use can injure people, animals, plants and soil.

Always wear protective clothing such as coveralls, goggles and gloves when

working with chemicals or the sprayer.

Be sure to dispose of all unused chemicals or solutions in a proper and

ecologically sound manner.

Page 5

SAFETY

TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS

MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING

YOUR PERSONAL SAFETY AND SAFETY OF OTHERS. FAILURE TO FOLLOW

THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH.

THIS SYMBOL MEANS

ATTENTION

BECOME ALERT

YOUR SAFETY IS INVOLVED!

SIGNAL WORDS

Note: use of the following signal words DANGER,

WARNING, and CAUTION with safety messages.

Appropriate signal word for each has been selected

using following guidelines:

DANGER:

Indicates an imminently hazardous situation that,

if not avoided, will result in death or serious injury.

This signal word is to be limited to most extreme

situations typically for machine components which,

for functional purposes, cannot be guarded.

WARNING:

Indicates a potentially hazardous situation that, if

not avoided, could result in death or serious injury,

and includes hazards that are exposed when

guards are removed. It may also be used to alert

against unsafe practices.

CAUTION:

Indicates a potentially hazardous situation that, if

not avoided, may result in minor or moderate injury.

It may also be used to alert against unsafe

practices.

If you have questions not answered in this manual , require additional copies, or if your manual is damaged,

please contact your dealer or Dethmers Mfg. Co., P.O. Box 189, 4010 320th Street, Boyden, IA 51234

ph: (712) 725-2311 or (712) 725-2302 Toll Free: 1-800-543-3626 Fax: (712) 725-2380

http://www.demco-products.com

Page 6

SAFETY...YOU CAN LIVE WITH IT

EQUIPMENT SAFETY GUIDELINES

Every year many accidents occur which could be avoided by a few seconds of thought and

more careful approach to handling equipment. You, the operator, can avoid accidents by

observing precautions in this section. To avoid personal injury, study precautions and insist

those working with you, or you yourself, follow them.

In order to provide a better view, certain illustrations in this manual may show an assembly

with a safety shield removed. However, sprayer should never be operated in this condition.

Keep all shields in place. If shield removal becomes necessary for repairs, replace shield

prior to use.

Replace any caution, warning, danger or instruction safety decal that is not readable or is

missing. Location of such decals is indicated in this booklet.

Do not attempt to operate this sprayer under the influence of alcohol or drugs.

Review safety instructions with all users.

Operator should be a responsible adult. DO NOT ALLOW PERSONS TO OPERATE OR

ASSEMBLE THIS SPRAYER UNTIL THEY HAVE DEVELOPED A THOROUGH UNDERSTANDING

OF SAFETY PRECAUTIONS AND HOW IT WORKS.

To prevent injury or death, use a tractor equipped with a roll over protective system (ROPS).

Do not paint over, remove, or deface any safety signs or warning decals on your sprayer.

Observe all safety signs and practice instructions on them.

Never exceed limits of sprayer. If its ability to do a job, or to do so safely is in question

DON'T TRY IT.

LIGHTING AND MARKING

It is the responsibility of operator to know lighting and marking requirements of local highway

authorities and to install and maintain equipment to provide compliance with regulations.

Add extra lights when transporting at night or during periods of limited visibility.

Lighting kits are available from your dealer or manufacturer.

Page 7

SAFETY SIGN LOCATIONS

Types of safety sign and locations on a HCM Sprayer are shown in the illustration below.

Good safety requires that you familiarize yourself with various safety signs, type of warning,

and particular function related to that area, that requires your SAFETY AWARENESS.

A AB21014 - Warning Observe Following Instructions

B AB21001 - Warning Do Not Stand on Sprayer

C AG21001 - Tire Rating & Pressure chat

D AG21002 - Caution 20 M.P.H.

E ZA21002 - Qty.2 Made in America

F AA21014 - Fresh Water Only

G DD137 - Qty.2 Model HCM

H AA21026 - Qty. 2 Small Demco’s

(See Next Page for decal picture)

Page 8

CAUTION!

Do not exceed 20 MPH

when loaded.

09/99 AG21002

D AG21002

F AA21014

A AB21014

C AG21001

G DD137

B AB21001

E ZA21002

H AA21026

Page 9

SAFETY SIGN CARE

Keep safety signs clean and legible at all times.

Replace safety signs that are missing or have become illegible.

Replaced parts that displayed a safety sign should also display the current sign.

Safety signs are available from your distributor, dealer parts department, or the factory.

How to install safety signs:

Be sure that the installation area is clean and dry.

Decide on the exact position before you remove the backing paper.

Remove the smallest portion of the split backing paper.

Align the decal over the specified area and carefully press the small portion with the

exposed sticky backing in place.

Slowly peel back the remaining paper and carefully smooth the remaining portion of the

decal into place.

Small air pockets can be pierced with a pin and smoothed out using the piece of decal

backing paper.

TIRE SAFETY

Failure to follow proper procedures when mounting a tire on a rim can produce an

explosion which may result in a serious injury or death.

Do not attempt to mount a tire unless you have the proper equipment and experience to

do the job.

Inflating or servicing tires can be dangerous. Whenever possible, trained personnel

should be called to service and/or mount tires.

Always order and install tires and wheels with appropriate capacity to meet or exceed the

anticipated weight to be placed on the equipment.

REMEMBER

Your best assurance against accidents is a careful and responsible operator. If there is any

portion of this manual or function you do not understand, contact your local authorized dealer

or the manufacturer.

Page 10

BEFORE OPERATION:

Carefully study and understand this manual.

Do not wear loose-fitting clothing which may catch in moving parts.

Always wear protective clothing and substantial shoes.

It is recommended that suitable protective hearing and eye protection be worn.

The operator may come in contact with certain materials which may require specific safety

equipment relative to the handling of such materials. (Examples: extremely dusty, molds,

fungus, bulk fertilizers, etc.)

Keep wheel and lug nuts tightened to specified torque.

Assure that agricultural implement tires are inflated evenly.

Give the unit a visual inspection for any loose bolts, worn parts, or cracked welds, and make

necessary repairs. Follow the maintenance safety instructions included in this manual.

Be sure there are no tools lying on or in the equipment

Do not use the unit until you are sure that the area is clear, especially around children and

animals.

Don't hurry the learning process or take the unit for granted. Ease into it and become familiar

with your new equipment.

Practice operation of your equipment and it's attachments. Completely familiarize yourself

and other operators with it's operation before using.

Make sure that the brakes are evenly adjusted (if equipped with brakes)

Use a tractor equipped with Roll Over Protection System (ROPS) and fasten your seat belt

prior to starting the engine.

The manufacturer does not recommend usage of a tractor with the ROPS removed.

Move the tractor wheels to the widest recommended settings to increase stability.

Securely attach to towing unit. Use a high strength, appropriately sized hitch pin with a

mechanical retainer and attach a safety chain.

Do not allow anyone to stand between the tongue or hitch and the towing vehicle when

backing up to the equipment.

Install the safety chain by crossing the chains under the tongue and secure to the draw bar cage,

hitch, or bumper frame.

Beware of bystanders, PARTICULARLY CHILDREN! Always look around to make sure that it is

safe to start the engine of the towing vehicle or move the unit. This is particularly important with

higher noise levels and quiet cabs, as you may not hear people shouting.

DURING OPERATION:

Page 11

NO PASSENGERS ALLOWED- Do not carry passengers anywhere on or in the tractor or

equipment.

Keep hands and clothing clear of moving parts.

Do not clean, lubricate, or adjust your equipment while it is moving.

When halting operation, even periodically, set the tractor or towing vehicle brakes, disengage the

PTO, shut off the engine, and remove the ignition key.

Be especially observant of the operating area and terrain- watch for holes, rocks, or other hidden

hazards. Always inspect the area prior to operation.

- DO NOT operate near the edge of drop-offs or banks.

- DO NOT operate on steep slopes as overturn may result.

- Operate up and down (not across) intermediate slopes. Avoid sudden starts and stops.

Pick the levelest possible route when transporting across fields. Avoid the edges of ditches, gullies,

and steep hillsides.

Be extra careful when working on inclines.

Periodically clear the equipment of brush, twigs, or other materials to prevent buildup of dry

combustible materials.

Maneuver the tractor or towing vehicle at safe speeds.

Avoid overhead wires or other obstacles. Contact with overhead lines could cause serious injury

or death.

Avoid loose fill, rocks, and holes; they can be dangerous for equipment operation or movement.

Allow for unit length when making turns.

Do not walk or work under raised components or attachments unless securely positioned and

blocked.

Keep all bystanders, pets, and livestock clear of the work area.

Operate the towing vehicle from the operators seat only.

Never stand alongside of unit with engine running or attempt to start engine and/or operate machine

while standing alongside of unit.

Never leave running equipment attachments unattended.

As a precaution, always recheck the hardware on equipment following every 100 hours of

operation. Correct all problems. Follow the maintenance safety procedures.

FOLLOWING OPERATION

Following operation, or when unhitching, stop the tractor or towing vehicle, set the brakes,

disengage the PTO and all power drives, shut off the engine and remove the ignition keys.

Store the unit in an area away from human activity.

Page 12

HIGHWAY AND TRANSPORT OPERATIONS

•SAFETY CHAINS: If equipment is going to be transported on a public highway, Always

follow state and local regulations regarding safety chains and auxiliary lighting. Be sure to

check with local law enforcement agencies for your own particular regulations. If required

safety chains should be obtained and installed. Only safety chains (not elastic or nylon/

plastic tow straps) should be used to retain connection between towing and towed machines

in event of separation of primary attaching system. Use a high strength, appropriately sized

hitch pin with a mechanical retainer and attach safety chains. Criss cross chains under

tongue and secure to draw bar cage, mounting loops, or bumper frame.

• Adopt safe driving practices:

- Keep brake pedals latched together at all times. NEVER USE INDEPENDENT BRAKING

WITH SPRAYER IN TOW. LOSS OF CONTROL OR UPSET MAY RESULT.

- Always drive at a safe speed relative to local conditions and ensure that your speed is low

enough for an emergency stop. Keep speed to a minimum.

- Reduce speed prior to turns to avoid risk of overturning.

- Always keep tractor or towing unit in gear to provide engine braking when going downhill.

Do not coast.

- Do not drink and drive!

• Comply with state and local laws governing highway safety and movement of farm machinery on

public roads.

• Use approved accessory lighting flags and necessary warning devices to protect operators of

other vehicles on highway during transport. Various safety lights and devices are available

from your dealer.

• Use of flashing amber lights is acceptable in most localities. However, some localities prohibit

their use. Local laws should be checked for all highway lighting and marking requirements.

• When driving tractor and sprayer under 20 mph (40 kph) day or night, use flashing amber warning

lights and a slow moving vehicle (SMV) identification emblem.

• Plan your route to avoid heavy traffic.

• Be a safe and courteous driver. Always yield to oncoming traffic in all situations, including narrow

bridges, intersections, etc.

• Be observant of bridge load ratings. Do not cross bridges rated lower than gross weight of unit

you are operating.

Do not park equipment where it will be exposed to livestock for long periods of time. Damage and

livestock injury could result.

Do not permit children to play on or around the stored unit.

Make sure all parked machines are on a hard, level surface and engage all safety devices.

Wheel chocks may be needed to prevent unit from rolling.

Page 13

• Watch for obstructions overhead and side to side while transporting.

• Always operate equipment in a position to provide maximum visibility at all times. Make

allowances for increased length and weight of sprayer when making turns, or stopping.

• Good Maintenance is your responsibility. Poor maintenance is an invitation to trouble.

• Make sure there is plenty of ventilation. Never operate engine of towing vehicle in

a closed building. Exhaust fumes may cause asphyxiation.

• Before working on this machine, stop towing vehicle, set brakes, disengage PTO

and all power drives, shut off engine and remove ignition key.

• Be certain all moving parts and attachments have come to a complete stop before

attempting to perform maintenance.

•Always use a safety support and block wheels. Never use a jack to support machine.

• Always use proper tools or equipment for job at hand.

• Use extreme caution when making adjustments.

• Follow torque chart in this manual when tightening bolts and nuts.

• Never use your hands to locate a hydraulic leak on attachments. Use a small piece of

cardboard or wood. Hydraulic fluid escaping under pressure can penetrate skin.

• Openings in skin and minor cuts are susceptible to infection from hydraulic fluid.

Without immediate medical treatment, serious infection and reactions can occur.

• When disconnecting hydraulic lines, shut off hydraulic supply and relieve all hydraulic

pressure.

• Replace all shields and guards after servicing and before moving.

• After servicing, be sure all tools, parts and service equipment are removed.

• Do not allow grease or oil to build up on any steps or platform.

• When replacing bolts refer to owners manual.

• Refer to bolt torque chart for head identification marking.

• Where replacement parts are necessary for periodic maintenance and servicing,

genuine factory replacement parts must be used to restore your equipment to original

specifications. Manufacturer will not claim responsibility for use of unapproved parts or

accessories and other damages as a result of their use.

• If equipment has been altered in any way from original design, manufacturer does

not accept any liability for injury or warranty.

• A fire extinguisher and first aid kit should be kept readily accessible while performing

maintenance on this equipment

PERFORMING MAINTENANCE

Page 14

BOLT TORQUE

TORQUE DATA FOR STANDARD NUTS, BOLTS, AND CAPSCREWS.

Tighten all bolts to torques specified in chart unless otherwise noted. Check tightness of

bolts periodically, using bolt chart as guide. Replace hardware with same grade bolt.

NOTE: Unless otherwise specified, high-strength Grade 5 hex bolts are used throughout

assembly of equipment. Bolt Torque for Standard bolts *

GRADE 2 GRADE 5 GRADE 8

“A”lb-ft (N.m) lb-ft (N.m) lb-ft (N.m)

1/4” 6 (8) 9 (12) 12 (16)

5/16” 10 (13) 18 (25) 25 (35)

3/8” 20 (27) 30 (40) 45 (60)

7/16” 30 (40) 50 (70) 80 (110)

1/2” 45 (60) 75 (100) 115 (155)

9/16” 70 (95) 115 (155) 165 (220)

5/8” 95 (130) 150 (200) 225 (300)

3/4” 165 (225) 290 (390) 400 (540)

7/8” 170 (230) 420 (570) 650 (880)

1” 225 (300) 630 (850) 970 (1310)

Torque figures indicated are valid for

non-greased or non-oiled threads and

heads unless otherwise specified.

Therefore, do not grease or oil bolts or

capscrews unless otherwise specified

in this manual. When using locking

elements, increase torque values

by 5%.

* GRADE or CLASS value for bolts

and capscrews are identified by their

head markings.

Torque Specifications

CLASS 8.8 CLASS 9.8 CLASS 10.9

“A”lb-ft (N.m) lb-ft (N.m) lb-ft (N.m)

6 9 (13) 10 (14) 13 (17)

7 15 (21) 18 (24) 21 (29)

8 23 (31) 25 (34) 31 (42)

10 45 (61) 50 (68) 61 (83)

12 78 (106) 88 (118) 106 (144)

14 125 (169) 140 (189) 170 (230)

16 194 (263) 216 (293) 263 (357)

18 268 (363) -- -- 364 (493)

20 378 (513) -- -- 515 (689)

22 516 (699) -- -- 702 (952)

24 654 (886) -- -- 890 (1206)

Bolt Torque for Metric bolts *

GRADE-2 GRADE-5 GRADE-8

8.8 10.9

9.8

CLASS 8.8 CLASS 9.8 CLASS 10.9

Page 15

AXLE INSTALLATION

ASSEMBLY INSTRUCTIONS

1. Begin by resting the Frame (#3) on saw horses, barrels

or some other solid object, so that the frame is about 36"

off the ground.

2. Slide the Axle Tube (#12) through the Frame (#3) as

shown.

3. Center the Axle Tube in the frame. Secure in place

with one 1/2" square U-bolt (#48) and two nylon locknuts

(#45) on each side.

* FOR REFERENCE NUMBER

LIST AND DESCRIPTION SEE

PAGE 28

Page 16

ASSEMBLY INSTRUCTIONS

4. Attach the Wheel Carriers (#25) to the Axle Tube with two

1/2" square u-bolts (#48) and four nylon locknuts (#45) on

each side. DO NOT TIGHTEN BOLTS AT THIS TIME.

5. Slide the wheel carriers into position for your particular

row spacing (30" or 40" rows).

NOTE: Check the position of the wheel carrier up -

rights for 30" rows (VIEW A) or 40" rows (VIEW B) as

shown.

6. Tighten the U-bolts on the wheel carriers.

7. Bolt the two rims (#17, with tires mounted) to the hubs with

the twelve 1/2" x 1" lug bolts (#36) provided.

WHEEL CARRIER INSTALLATION AND ROW SPACING

VIEW A

3-1/2"

13-1/2"

VIEW B

* FOR REFERENCE NUMBER

LIST AND DESCRIPTION SEE

PAGE 28

Page 17

TONGUE AND HITCH INSTALLATION

ASSEMBLY INSTRUCTIONS

8. Fasten tongue (#10) to frame (#3) using ten 1/2" x 1-1/4" (# 43)

and two 1/2" x 1-1/2" (#44) bolts, and nylon locknuts (#45) on

bottom side of tongue. Also add a 1/2” Flat washer (#46) to

each hole on bottom side of tongue.

9. Fasten the Clevis Hitch (#22) to the tongue with six 1/2" x

1-1/4" hex head bolts (#43) and nylon locknuts (#45).

Final hitch adjustments should be made when sprayer is

assembled and ready to be towed by the tractor. Tank and

Frame should be level.

10. Attach jack (#11) to tongue (#10) using jack pin. Turn jack to

the down position.

11. Remove the frame assembly from the sawhorses, allowing it

to rest on the tires (not shown) and the jack.

Block the tires to prevent sprayer from rolling during the

rest of the assembly.

TANK INSTALLATION

ASSEMBLY INSTRUCTIONS

12. Bolt the Plumbing Support (#18) to the front frame as

shown using two 3/8" x 1-1/4" hex head bolts (#39) and

nylon locknuts (#41).

13. Place the Tank (#1) in the frame as shown, making sure

tank is well centered.

14. Secure the tank with the two heavy duty Tank Straps and

Anchors (#2) using eight 3/8" x 5" full thread bolts (#40)

and nylon locknuts (#41). NOTE: Weave the strap

through the anchor as shown in VIEW A.

VIEW A

18 39

* FOR REFERENCE NUMBER

LIST AND DESCRIPTION SEE

PAGE 28

Page 18

PLATFORM, STEP AND HANDRAIL INSTALLATION

ASSEMBLY INSTRUCTIONS

15. Bolt the Platform Mounting Brackets (#4) to the frame

using four 1/2" x 1-1/4" hex head bolts (#43) and nylon

locknuts.

16. Bolt the Platform (#8) to the Mounting Brackets (#4) using

four 3/8" x 1-1/4" hex head bolts (#39), flatwashers (#42)

and nylon locknuts (#41).

17. Bolt the Step (#7) to the platform as shown using two

1/2" x 1-1/4" hex head bolts (#43) and nylon locknuts.

18. Bolt the Safety Rail (#9) to the platform as shown using

two 1/2" x 1-1/4" hex head bolts (#43) and nylon locknuts.

Mount wash tank bracket (#13) to front handrail (#9) with

two1/4" x 1" round U-bolts (#50), flatwashers and nylon

locknuts. Attach tarp strap (#16) to bracket with 1/4" x 1"

carriage bolt (#49) flatwasher (#52) and nylon locknut

(#51). Place tank (#14) in bracket and secure with strap

onto peg of tank bracket.

* FOR REFERENCE NUMBER

LIST AND DESCRIPTION SEE

PAGE 28

42 39

Page 19

TRUSS-T BOOM INSTALLATION

19. Begin by bolting on the Boom Mounting Plate (supplied

with Truss-T Boom) using four 3/8" x 1-1/4" hex head

bolts (#2) and nylon locknuts (#3). NOTE: Use the

hole to the inside of the mounting plate as shown.

ASSEMBLY INSTRUCTIONS

20. Attach the Truss-T Boom Center Section to the Mounting

Plates using four 5/16" x 1-1/2" square u-bolts (#6),nylon

locknuts (#4) and flatwashers (#5). (U-bolts and Locknuts

are supplied with Truss-T Boom.)

NOTE: The boom mounting brackets and the boom center

section may be mounted using any set of two holes

depending on boom height desired.

Please order replacement parts by PART NO. and DESCRIPTION.

TRUSS-T BOOM PARTS LIST

REF. PART

NO. NO. QTY. DESCRIPTION

1. 02678-95 4 Boom Mounting Plate

2. 00523 4 3/8"-16 UNC x 1-1/4" Hex Head Bolt

3. 02592 4 3/8"-16 UNC Nylon Insert Locknut

4. 02802 8 5/16"-18 UNC Nylon Insert Locknut

5. 00004 8 5/16" Flatwasher

6. 00909 4 5/16"-18 UNC x 1-1/4" Square U-Bolt

7. 00967 6 1/2"-13 UNC x 1-1/4" Hex Head Bolt

8. 02693-30 2 Boom Mtg. Brace

9. 01792-30 2 23" Boom Mtg. Bracket

10. 02178 6 1/2"-13 UNC Nylon Insert Locknut

Page 20

SAFETY STAND LOCK ASSEMBLY

27. Install lock spring (#24) and 1/2" flatwasher (#46) into

small tube on safety stand holder (#19) as shown.

28. Insert Lockpin (#23) through tube into spring and lock

washer.

29. Place 5/32" x 1" cotter pin (#38) between flatwasher and

wall of tube into lock pin.

BOOM CARRIER ASSEMBLY INSTRUCTIONS

21. Bolt the Boom Mounting Brackets (#20) to the rear of the

frame as shown using four 1/2" x 1-1/4" hex head bolts

(#43) and nylon locknuts (#45).

NOTE: The Boom Mounting Brackets and Boom

Mounting Tubes may be mounted using any set of

two holes depending on boom height desired.

22. Bolt the Boom Mount Brace Angles (#21) to the frame and

the Boom Mounting Brackets (#20) using four 1/2" x 1-1/4"

hex head bolts (#43) and nylon locknuts (#45).

23. Bolt the Boom Mounting Tubes (#5) to the back of the

boom mounting brackets using four 3/8" x 2-1/2" square

U-bolts (#47) and nylon locknuts (#41).

24. Attach the DBFT to the Boom Mounting Tubes using four

3/8" x 2-1/2" square u-bolts (#47) and 3/8" nylon locknuts

(#41) then bolt the Truss Boom Center Section onto the

DBFT using six 1/2" x 1-1/4" hex head bolts (#43) and

1/2" nylon locknuts (#45).

SAFETY STAND ASSEMBLY INSTRUCTIONS

25. Insert safety stand (#6) through holder (#19) before

mounting onto boom bracket.

26. Attach safety stand holder (#19) to boom mounting tubes

using a 3/8" x 2-1/2" sq. u-bolt (#47) and nylon locknut.

NOTE: Always lock the Safety Stand in the down position

when unhitching the sprayer and lock it in the

up position before towing the sprayer.

TRUSS BOOM, BOOM CARRIER AND SAFETY STAND INSTALLATION

4343

* FOR REFERENCE NUMBER

LIST AND DESCRIPTION SEE

PAGE 28

(DBFT)

Floatation Boom Mount

Page 21

MANUAL BOOM CONTROL, PANEL MOUNT INSTALLATION

ASSEMBLY INSTRUCTIONS

(For electric control panel mounting location see page 22)

30. Bolt on manual panel mount (#7) using two 3/8" x 1-1/4" bolts

(#1), flat washers (#3) and nylon locknuts (#2).

31. Insert lower valve mounting bracket (#5) into panel mount on

frame and tighten 3/8" x 3/4" square head set screws (#6).

32. Slide PTO shaft holder (#11) and two panel mount collars

(#12) over upper valve mounting bracket (#8) and insert into

lower valve mounting bracket (#5). Bolt the two halves

together with 5/16" x 1-3/4" bolt (#15) and nylon locknut (#16).

33. Tighten PTO shaft holder (#11) with 3/8" x 3/4" set screw (#6)

when you know where it goes.

34. Bolt female stabilizer braces (#13) to panel mount collars

(#12) with 3/8" x 1" bolts (#4) and nylon locknuts (#2). Insert

male stabilizer braces (#14) and secure to frame with 3/8" x

1" bolt (#4) and nylon locknut (#2), as shown. Tighten collars

and braces with 3/8" x 3/4" set screws (#6).

35. Bolt the horizontal valve mounting bracket (#9) to upper

valve mounting bracket (#8) using two 5/16" square U-bolts

(#17) and nylon locknut (#16). Bolt mounting plate (#10) to

mounting bracket using four 1/4" x 3/4" bolts (#18) and nylon

locknuts (#19).

1. 00523 4 3/8"-16 UNC x 1-1/4" Hex Hd. Bolt

2. 02592 7 3/8"-16 UNC Nylon Insert Locknut

3. 00059 2 3/8" Flatwasher

4. 00907 3 3/8"-16 UNC x 1" Hex Hd. Bolt

5. 04934-30 1 Lower Valve Mtg. Bracket

6. 00095 7 3/8" x 3/4" Set Screw

7. 02148-30 1 Manual Panel Mount

8. 04933-30 1 Upper Valve Mtg. Bracket

9. 04935-30 1 Horizontal Valve Mtg. Bracket

10. 04936-30 1 Panel Mounting Plate

11. 05117-30 1 PTO Shaft Holder

12. 02145-30 2 Panel Mount Collar

13. 02147-30 2 Female Stabilizer Brace

14. 02146-30 2 Male Stabilizer Brace

15. 04759 1 5/16"-18 UNC x 1-3/4" Hex Hd. Bolt

16. 02802 5 5/16"-18 UNC Nylon Insert Locknut

17. 00909 2 5/16" x 1-1/4" Sq. U-Bolt

18. 01076 4 1/4"-20 UNC x 3/4" Hex Hd. Bolt

19. 02772 4 1/4"-20 UNC Nylon Insert Locknut

REF. PART

NO. NO. QTY. DESCRIPTION

PANEL MOUNT PARTS LIST

Please order replacement parts by PART NO. and DESCRIPTION.

12 13

Page 22

HYPRO BELT DRIVE MOUNTING AND CENTRIFUGAL PUMP PLUMBING

NOTE: Thread sealant should be

applied to all threaded

fittings before assembly.

14 16

18 19

28 42

10 27

HYPRO BELT DRIVE PUMP MOUNTING

36. Begin by bolting the pump hanger (#1) to the

sprayer tongue with 3/8" x 1-1/4" bolts, flat wash-

ers and nylon locknuts as shown.

37. Bolt Hypro pump mounting bracket (#2) to hanger

using two 1/2” x 1-1/4” bolts, flat washers and

nylon locknuts.

38. Next bolt pump (#3) to the bracket (#2) using two

3/8” x 1-3/4” bolts, flat washers, and nylon lock

nuts.

39. For Electric Control Panels Only-

Bolt the PTO holder mount (#37) to the tongue

using two 3/8" x 1-1/4" bolts (#4), flatwashers (#5)

and nylon locknuts (#6). Insert PTO shaft

holder (#38) into mount and secure with two 3/8"

x 3/4" set screws(#39). Place 3/8" removable pin

(#41) in holder along with small hairpin (#40).

The drawing and parts breakdown are for install

ing the hoses and various components. Be sure to

run 1-1/2" hose from the anti-vortex tank outlet

fitting to the inlet side of the pump, 1" hose from the

outlet side of the pump to the control panel, 3/4"

hose from the panel to the agitators and 3/4" hose

from the panel to the boom insert tees.

REF. PART

NO. NO. QTY. DESCRIPTION

Please order replacement parts by PART NO. and DESCRIPTION.

HYPRO BELT DRIVE PUMP PARTS LIST

1. 07207-30 1 Pump Hanger

2. C9402 540S 1 Hypro Belt Drive Pump

3. 00523 6 3/8"-16 UNC x 1-1/4" Hex Hd. Bolt(Gr.5)

4. 00059 4 3/8" Flatwasher

5. 02592 8 3/8"-16 UNC Nylon Insert Locknut

6. 00908 2 3/8"-16 UNC x 1-3/4" Hex Head Bolt(Gr.5)

7. 00789 1 5/16”- 18 UNC x 3/8” Socket Set Screw

8. 00662 1 5/16” x 1-3/4” Roll Pin

9. 00967 3 1/2"-13 UNC x 1-1/4" Hex Head Bolt(Gr.5)

10. BEL1010 1 1" MPT x 1" HB Elbow (GFP)

11. B20H 2 1" Gear Clamp

12. 1010RB - 1" Rubber Hose

13. B12H 12 3/4" Gear Clamp

14. 340RB - 3/4" Rubber Hose

15. T34 1 3/4" HB Insert Tee

16. BEL1234 2 1/2" MPT x 3/4" HB Elbow (GFP)

17. PO12D 2 1/2" Double Thread Outlet

18. R1212 2 1/2" MPT Tee

19. 5044 1 4 Single Agitation

20. CP114PAV 2 1-1/4" Anti-Vortex Outlet Fitting

21. EL114 112 1 1-1/4" MPT x 1-1/4" HB Elbow (GFP)

22. B32H 4 1-1/2" Gear Clamp

23. S112 - 1-1/2"Suction Line

24. A114 112 3 1-1/4" MPT x 1-1/2" HB (GFP)

25. UV125FP 1 1-1/4" Poly Ball Valve

26. 02757 1 7/16" U-bolt

27. 01811-30 1 Valve Mounting Bracket

28. 02178 3 1/2"-13 UNC Nylon Insert Locknut

29. 00211 - 32" 540 RPM PTO Shaft

30. CP414HVR - Electric Control Panel

CP3B3HV - Manual Control Panel

31. 5077V 2 Viton Grommet

32. N5P 2 Nut for Tank Outlets

33. 5078V 3 Viton Grommet

34. N8P 3 Tank Outlet Nut

35. 02148 1 PTO Holder Mount

36. 04932-30 1 PTO Holder Shaft

37. 00095 2 3/8"x 16 UNC x 3/4" Sq. Hd. Set Screw

38. 00182 1 1/8" Small Hairpin

39. 00183-95 1 1/4" x 5-3/4" PTO Pin

40. F1014 2 1-1/4" Hex Plug

41. CP114P 1 1-1/4" Outlet Fitting

42. 04168 2 7/16” Nylon Insert Locknut

Page 23

Please order replacement parts by PART NO. and DESCRIPTION.

ACE HYDRAULIC PUMP PARTS LIST

ACE CENTRIFUGAL HYDRAULIC PUMP MOUNTING

40. Begin by bolting the pump hanger (#1) to the frame with

four 3/8" x 1-1/4" bolts, two flatwashers and four nylon

locknuts as shown.

41. Bolt pump (#2) to hanger using two 7/16" x 1-1/2" bolts,

flatwashers and nylon locknuts.

NOTE: Be sure to match hydraulic motor driven

pump capabilities to your tractors hydraulic system.

REF. PART

NO. NO. QTY. DESCRIPTION

1. 07207-30 1 Pump Hanger

2. FMCHYD204 1 Ace Hydraulic Pump

3. 00523 4 3/8"-16 UNC x 1-1/4" Hex Head Bolt

4. 00059 4 3/8" Flatwasher

5. 02592 4 3/8"-16 UNC Nylon Insert Locknut

6. 00908 2 3/8"-16 UNC x 1-3/4" Hex Head Bolt

7. 00078 2 3/8" Lockwasher

8. 00079 2 3/8"-16 UNC Hex Nut

9. 00085 2 1/2” Flatwasher

START-UP INSTRUCTIONS FOR CENTRIFUGAL

PUMPS WITH MANUAL CONTROL PANEL

1. Run approximately 50 gallons of water in the tank.

2. Open the poly ball valve in the pump intake line. Important: Remove top plug on pump to bleed all air from

the suction line to the pump or damage will result to the seals. (Pump cannot be run dry).

3. Close the wedge valve on the front of the control panel.

4. Close the wedge agitation valve on the control panel back.

5. Make sure the ratchet valve on the control panel back is in the open position.

6. Open the three manual valves on the control panel.

7. Start the pump and run at 540 RPM.

8. Open the wedge valve on the front of control panel until the gauge reads approx. 3 PSI over your desired

spraying pressure with all three booms spraying.

9. Open the wedge agitation valve on the control panel until the gauge drops to your desired spraying pressure.

Example: If desired spraying pressure is 30 PSI open the wedge valve on the back of the control panel until

the gauge reads 33 PSI. After this, open the wedge agitation valve on the control panel until the gauge drops

back down to 30 PSI. (This is to insure the recommended pressure to the tank jet agitators).

10. Check for leaks.

11. Make certain all bolts and clamps are tight.

START-UP INSTRUCTIONS FOR CENTRIFUGAL

PUMPS WITH ELECTRIC CONTROL PANEL

1. Run approximately 50 gallons of water in the tank.

2. Open the poly ball valve valve in the pump intake line. Important: Remove top plug on pump to bleed all

air from the suction line to the pump or damage will result to the seals. (Pump cannot be run dry).

3. Close the wedge valve on the front of the control panel.

4. See "Panel Mounting and Operation" in Electric Control

Panel Instruction Manual.

Page 24

ROLLER PUMP PARTS BREAKDOWN

NOTE: Mount the Tee Valve (#19) to the Horizontal Valve

Mounting Bracket (#9; on page 21) using two 3/8" x 1-

1/4" hex head bolts (#29) and nylon locknuts (#30).

REF. PART

NO. NO. QTY. DESCRIPTION

ROLLER PUMP PLUMBING PARTS LIST

Vertical Panel

Mount

516

17 19

23 24

25 25

Optional Handgun

Plumbing

Handgun Plumbing

Installed Here

54 52 50

1. BEL114 1 1 1-1/4" MPT x 1" Hose Barb Elbow

2. CP114 PAV 1 1-1/4" Anti-Vortex Outlet Fitting

3. 1010RB - 1" I.D. Rubber Hose

4. B20H 6 1" Hose Clamp

5. BA3410 4 3/4"MPT x 1" H. Barb Fitting (GFP)

RVF34 40 1 3/4" Line Strainer

6. RVF34C 1 Strainer Cap

7. RVF340 1 40 mesh Screen

8. RVF34GV 1 Viton O-ring

9. RVF34B 1 Strainer Bowl

10. BM3400 1 3/4" Close Nipple (GFP)

11. BTT34 1 3/4" FPT Tee (GFP)

12. UV075FP 2 3/4" Ball Valve

13. BEL1010 1 1" MPT x 1" H. Barb Elbow (GFP)

14. C1700D 1 Roller Pump w/coupler

15. BEL1034 1 1" MPT x 3/4" H. Barb Elbow (GFP)

16. 340RB - 3/4" I.D. Rubber Hose

17. B12H 10 3/4" Hose Clamp

18. BEL3434 1 3/4" MPT X 3/4" H. B. Elbow (GFP)

19. AA17I 1 Three Section Tee Valve

20. 8460 1 3/4" Pressure Relief Valve

21. BA3434 2 3/4" MPT x 3/4" H. B. Fitting (GFP)

22. BA1234 3 1/2" MPT x 3/4" H. B. Fitting (GFP)

23. BA3412 3 3/4" MPT x 1/2" H. B. Fitting (GFP)

24. 120RB - 1/2" I.D. Rubber Hose

25. B8H 8 1/2" Hose Clamp

26. T12 1 1/2" Hose Barb Tee

27. BEL1212 2 1/2" MPT x 1/2" H. B. Fitting (GFP)

28. 100 GB 1 100 # Brass Pressure Gauge

29. 00523 2 3/8"-16 UNC x 1-1/4" Hex Hd. Bolt

30. 02592 8 3/8"-16 UNC Nylon Insert Locknut

31. 02800-10 1 Strainer Holder

32. 00263 1 3/8"-16 UNC x 1-1/2" Rd. U-bolt

33. 00851 1 5/16-18 UNC x 1-3/4" Rd. U-bolt

34. 02802 5 5/16"-16 UNC Nylon Insert Locknut

35. 5078V 1 Viton Grommet

36. N8P 1 Tank Outlet Nut

37. PO12D 2 1/2" Double Thread Outlet

38. R1212 2 1/2" MPT Tee

39. 5044 1 4 Single Agitation Wand

40. 5077V 1 Viton Grommet

41. N5P 1 Nut for Tank Outlets

50. 00036 2 5/16” Lock Washer

51. 01263 2 5/16” x 3/4” Grd. 5 Hex Bolt

52. 04298-30 1 Roller Pump Mounting Plate

53. 02772 1 1/4” Nylon Insert Lock Nut

54. 00214 2 1/4” Flat Washer

55. 04055 1 1/4” x 1” Grd. 5 Hex Bolt

56. 04299 1 Roller Pump Chain w/ hook

OPERATING INSTRUCTIONS

Begin operation by filling tank with liquid. Next, open the ball valve (A)

and the ball valve (B) in the agitation line. Open the AA171 Tee valve

(#19) and the by-pass valve (C). Start the pump. To regulate pressure,

slowly close valve (C) until the desire pressure is attained. If adequate

spraying pressure cannot be reached, slowly close the agitation valve (B)

until the desire spraying pressure is reached.

NOTE: Roller pumps will wear after normal use and a drop in pressure

can be expected. Simply reset the by-pass valve (C) to get the pressure

back to normal.

NOTE: Each jet agitator in the tank requires a minimum of 3 GPM.

Some roller pumps are limited in their capacity to spray and agitate at

the same time.

Please order replacement parts by PART NO. and DESCRIPTION.

OPTIONAL HANDGUN PARTS LIST

REF. PART

NO. NO. QTY. DESCRIPTION

42. UV075FP 1 3/4" Poly Ball Valve

43. BM3400 2 3/4" MPT Nipple

44. BTT100 1 1" FPT Tee (GFP)

45. B8H 2 1/2" Gear Clamp

46. BEL3412 1 3/4" MPT x 1/2" Hose Barb Elbow

47. D3412 1 3/4" MGHT x 1/2" Hose Barb

48. 2AAL60 1 15" Hand Spray Gun

49. 120RB - 1/2" Rubber Hose

Page 25

NOTE: Apply thread sealant to the fittings. Do not use seal-

ant on external threads of tank outlet fitting.

REF.

NO. PART NO. QTY. DESCRIPTION

QUICK REFILL (CPTK1) PARTS LIST

Please order replacement parts by PART NO. and DESCRIPTION.

1. BM1140 2 1-1/4"MPT Nipple (GFP)

2. BTT114 2 1-1/4" FPT Tee (GFP)

3. A114-112 1 1-1/4" MPT x 1-1/2" HB (GFP)

4. B32H 2 1-1/2" SS Gear Hose Clamp

5. 1120RB - 1-1/2" Rubber Hose

6. BA112 1 1-1/2" MPT x 1-1/2" Hose Barb (GFP)

7. BA200-112 1 2" MPT x 1-1/2" FPT Reducer (GFP)

8. UV200FP 1 2" Poly Ball Valve

9. 633F2020 1 2" Adapter - Male NPT

10. 634B2020 1 2" Cap for Adapter

11. 633C2020 1 2" Hose Shank Coupler

12. 02757 1 7/16”-14 UNC x 3” U-Bolt

13. 01811-30 1 Quick Refill Mounting Bracket

14. 00967 2 1/2"-13 UNC x 1-1/4" Hex Head Bolt (Gr 5)

15. 02178 2 1/2"-13 UNC Nylon Insert Locknut

16. 00205 2 7/16" Flatwasher

17. 02771 2 7/16"-14 UNC Nylon Insert Locknut

234

16 17

To Control

Panel Valve

(OPTIONAL CPTK1) QUICK REFILL PARTS BREAKDOWN AND INSTALLATION

Page 26

FOAM MARKER, ELECTRIC CONTROL PANEL, AND HAND GUN STORAGE

BRACKET MOUNTING LOCATIONS

MOUNTING INSTRUCTIONS

45. Mount the mounting brackets (#2 & 3), using four 1/2" x

1-1/4" bolts, flatwashers and nylon locknuts, provided

with foam marker.

46. Mount the electric control panel (#7) using four 3/8" x 1"

bolts, lockwashers and nuts provided with CP414 con-

trol panel.

47. Mount handgun bracket (#11) using existing bolts al-

ready in tongue.

PARTS LIST

Please order replacement parts by PART NO. and DESCRIPTION.

REF. PART

NO. NO. QTY. DESCRIPTION

1. -1 Foam Marker

2. 05462-30 1 Left Foam Marker Mount

3. 05463-30 1 Right Foam Marker Mount

4. 00967 4 1/2"-13 UNC x 1-1/4" Hex Hd. Bolt

5. 00085 12 1/2" Flatwasher

6. 02178 4 1/2"-13 UNC Nylon Insert Locknut

7. CP414HVR 1 Electric Control Panel

8. 00907 4 3/8"-16 UNC x 1" Hex Hd. Bolt

9. 00060 4 3/8" Lockwasher

10. 00061 4 3/8"-16 UNC Hex Nut

11. 04931-10 1 Handgun Bracket

Page 27

HCM (300 GALLON) MAIN PARTS BREAKDOWN

20 21

52 43

43 43 43

41 45

See Next Page for Parts List

Page 28

REF. PART

NO. NO. QTY. DESCRIPTION

HCM (300 GALLON) MAIN PARTS LIST

1. PE300RA 1 300 gallon Poly Tank w/agitation

5478R 1 10" dia. Lid with external threads

2. -2 Tank Strap (4" x 82")

-09828 - 4" Polyester Strap (Black)

-05784-95 2 Large Strap Anchor

3. 02713-10 1 HCM Main Frame

4. 02714-10 2 Platform Mounting Bracket

5. 04930-30 2 Boom Mount Tube (2-1/2" x 72")

6. 05559-30 1 Square Safety Stand

7. 00164-10 1 Step

8. 00162-10 1 Step Platform

9. 00165-10 1 Safety Rail

10. 00103-10 1 Tongue

11. 07805 1 2000#, sidewind "G" Style Jack w/ Pin

12. 00846-10 1 3-1/2" x 72" Axle Tube

13. 05615-30 1 Wash Tank Mtg. Bracket

14. 05616 1 2-1/2 Gallon Wash Tank

15. PL2S 1 Cap & Spout

16. 04742 1 Tarp Straps less Hooks

*17. 00118-?? 2 15" x 8" Rim (See Note Below)

18. 02094-30 1 Plumbing Support

19. 05558-30 1 Safety Stand Holder

20. 01792-30 2 18" Boom Mtg. Bracket

21. 02693-30 2 Boom Mtg. Brace

22. 00130-30 1 Clevis Hitch

23. 02187-95 1 Lock Pin

24. 02208 1 Lock Spring

25. 5208-10 2 Wheel Carrier Assembly

*5157 2 6 Bolt Hub Assembly

Contains Items (27-37 ONLY)

26. 02700-10 2 Wheel Carrier Upright

27. 00110 1 Oil Seal (16289)

28. 01464 1 Inner Cup(JL 69310)

29. 00111 1 Inner Cone Bearing (JL 63949)

30. -1 6 Bolt Hub (888)

31. 01465 1 Outer Cup (LM 67010)

32. 00113 1 Outer Cone Bearing (LM 67048)

33. 00114 1 Washer

34. 00115 1 Castle Nut

35. 00116 1 5/32" x 1-1/2" Cotter Pin

36. 00120 6 1/2" - 20 UNF x 1" Lg. Lug Bolt

37. 00117 1 Dust Cap

38. 00185 1 5/32" x 1" Cotter Pin

39. 00523 10 3/8"-16 UNC x 1-1/4" Hex Head Bolt

40. 02157 8 3/8"-16 UNC x 5" Full Thread Bolt

41. 02592 34 3/8"-16 UNC Nylon Insert Locknut

42. 00059 4 3/8" Flatwasher

43. 00967 32 1/2"-13 UNC 1-1/4" Hex Head Bolt

44. 01254 2 1/2"-13 UNC x 1-1/2" Hex Head Bolt

45. 02178 46 1/2"-13 UNC Nylon Insert Locknut

46. 00085 7 1/2" Flatwasher

47. 01887 8 3/8" x 2-1/2" Square U-bolt

48. 00109 6 1/2"-13 UNC Square U-bolt

49. 04177 1 1/4"-20 UNC x 1" Carriage Bolt

50. 00955 2 1/4"-20 UNC x 1" Round U-bolt

51. 02772 5 1/4"-20 UNC Nylon Insert Locknut

52. 00214 5 1/4" Flatwasher

53. 07966-30 1 Jack Storage Bracket

Please order replacement parts by

PART NO. and DESCRIPTON.

All REF. NO.'s correspond with reference numbers

used in the assembly instructions of the sprayer main

frame.

REF. PART

NO. NO. QTY. DESCRIPTION

Note: ??= 15 for Yellow Rim

56 for Off White Rim

Page 29

Flat Uniform Sprayer Pattern

6" to 7"

40"

Nozzle Spacing

FLOODJET TIPS

FOR BROADCAST SPRAYING

Liquid Capacity Gallons Per Acre

Nozzle Orifice Pressure In 456810

No. Dia. In PSI. GPM. MPH MPH MPH MPH MPH

TKSS2 .046" 10 .20 7.4 6.0 4.9 3.7 3.0

20 .28 10.5 8.4 6.9 5.2 4.2

30 .35 12.9 10.3 8.7 6.5 5.2

40 .40 14.8 11.8 9.9 7.5 5.9

TKSS2.5 .052" 10 .25 9.3 7.4 6.1 4.6 3.7

20 .35 12.9 10.3 8.7 6.5 5.2

30 .43 15.9 12.8 10.6 8.0 6.4

40 .50 18.6 14.9 12.4 9.3 7.4

TKSS3 .057" 10 .30 11.1 8.9 7.5 5.6 4.5

20 .42 15.7 12.6 10.4 7.8 6.3

30 .52 19.3 15.4 12.8 9.7 7.7

40 .60 22.0 17.8 14.8 11.2 8.9

TKSS4 .065" 10 .40 14.9 11.9 9.9 7.5 5.9

20 .57 21.0 16.8 13.9 10.5 8.4

30 .69 26.0 21.0 17.1 12.8 10.3

40 .80 30.0 24.0 19.8 14.8 11.9

TKSS5 .073" 10 .50 18.6 14.9 12.4 9.3 7.4

20 .71 27.0 21.0 17.6 13.1 10.7

30 .87 33.0 26.0 21.7 16.1 13.1

40 1.00 38.0 30.0 25.2 18.6 15.1

TKSS7.5 .091 10 .75 28.0 22.0 18.7 14.0 11.1

20 1.10 39.0 32.0 26.4 19.8 15.8

30 1.30 49.0 39.0 31.9 24.1 19.3

40 1.50 56.0 45.0 37.4 27.5 22.0

Other Spacing 20 24 28 30 32 34 36 38 40 42 44

Conversion Factor 2 1.67 1.43 1.33 1.25 1.18 1.11 1.05 1.00 .95 .91

Figure A

The rate chart is based on 40 inch row spacings. For

other spacings of nozzles on the boom, multiply the

tabulated GPA coverage by the conversion factors shown

below.

Floodjet tips are positioned as shown in the diagram by

the chart below. When positioning the tip as shown in Figure

A the tip can be operated closer to the ground, thereby

reducing the chance of wind drift.

The chart below shows capacities in gallons per acre at

various speeds and liquid pressures. Capacities are based

on water at 70 degrees F. with nozzles spaced at 40 inches.

FLAT SPRAY NOZZLE

FOR BROADCAST SPRAYING

Gallons Per Acre

Liquid Nozzle Based on 20" Nozzle Spacing

Nozzle Presure Capacity 4 5 7.5 10

No. In PSI. In GPM. MPH MPH MPH MPH

8002 20 .14 10.5 8.4 5.6 4.2

25 .16 11.8 9.4 6.3 4.7

30 .17 12.9 10.3 6.9 5.2

40 .20 14.8 11.8 7.9 5.9

8003 20 .21 15.7 12.6 8.4 6.3

25 .24 17.6 14.1 9.4 7.1

30 .26 19.0 15.4 10.3 7.7

40 .30 22.0 17.8 11.8 8.9

8004 20 .28 21.0 16.8 11.2 8.4

25 .32 24.0 18.7 12.5 9.4

30 .35 26.0 21.0 13.7 10.3

40 .40 30.0 24.0 15.8 11.9

8005 20 .35 26.0 21.0 14.0 10.5

25 .40 29.0 23.0 15.7 11.7

30 .43 32.0 26.0 17.2 12.9

40 .50 37.0 30.0 19.8 14.9

SPRAYER CALIBRATION PROCEDURES

NOTE: To avoid wind drift, use lower pressure and higher spray volume.

Guidelines For Sprayer Calibration

Before calibrating your sprayer, first determine whether each nozzle is delivering at a uniform rate. Place quart jars under all

nozzles and watch as they fill up. The level should rise uniformly and take the same time (within 10%) for all nozzles to fill the

jars. Replace any nozzle showing a discharge rate different from the others.

Calibrating the Sprayer

1. Mark off 660 feet (1/8 mile).

2. Fill the tank with water.

3. Set the sprayer to your desired operating pressure.

4. Turn the sprayer on and drive at the constant speed you will be spraying. Calibration on a road or unplowed field

will give different results than on soft cultivated ground. Note tachometer reading so same speed can be

maintained later.

5. Measure the amount of water it takes to refill the tank completely.

6. Calculate the amount applied:

Number of gallons used x 66 (factor) Gallons applied

Spray Swath in Feet per acre

Example: If 10 gallons are used in 660 feet and the spray swath is 40 feet, spraying rate is 16.5 gallons per acre.

10 x 66 660

= or 16.5 gallons per acre

40 40

7. To calculate the amount of chemical to put in the tank:

Sprayer Tank Size Acres

= then;

Desired GPA covered

Recom. amount of chemical Acres Amt. of chemical

per acre covered per tankful

Example: If a 500 gallon tank is used and 16.5 gallons per acre are applied, one

tank will cover 30.3 acres. If three pounds of chemical are required per acre, then

90.0 pounds of chemical are required per tankful.

500 = 30.3 acres covered then;

16.5

3 lbs. (gal.) x 30.3 = 90.0 lbs. (gal.) per tankful

Page 30

SPRAYER CHECKLIST:

Downtime caused by field breakdowns is costly and time consuming. Many breakdowns can be

eliminated by periodic equipment maintenance. By spending time reviewing this checklist before

seasonal spraying application time and following proper after-season care, you can save time and

money later.

NOTE: DETHMERS MANUFACTURING COMPANY

does not and will not make any recommendations

concerning application of various chemicals or

solutions. These recommendations relate to either

amount or procedure of materials applied. If you

have any questions regarding application of certain

chemicals or solutions, contact your chemical

supplier and follow chemical manufacturer

recommendations.

Check Before Going To The Field :

1. NOZZLES

Check tip for excessive wear by checking for grooves in

or near tip opening. Check nozzle spacing by starting at

center and working outwards. Check boom for proper

height.

2. HOSES

Check all hoses for worn or soft spots. Be sure all hose

clamps are tightened and hoses are not kinked or pinched.

Check for leakage in any lines.

3. TANK

Remove and clean agitator orifices. Check orifices for

excessive wear by checking for grooves in or near orifice

opening. Inspect fitting and grommets to insure they are

in good condition.

4. CONTROLS

Check for leakage, plugging, or wear on all valves,

fittings, etc. Clean off any build up of foreign material.

5. PUMP

Check to be sure pump turns freely.

6. FRAME

Be sure all bolts are tightened.

7. REPLACEMENT PARTS

Replace all worn or damaged parts.

After Season Care:

NOTE: It is important to wear proper safety equipment

when cleaning the sprayer. See your chemical or

fertilizer package for this information.

1. After spraying chemicals, run water mixed with cleaners

through tank, pump and all hose hookups. If wettable

powder dries out in the system, it is very difficult to put

back into suspension and can cause malfunction, dam-

age or injury.

2. When cleaned, tank should have all openings closed or

covered to keep dirt from entering.

3. Pump should be flushed with soluble oil and pump ports

plugged to keep out moisture and air.

4. Disassemble tips and rinse with water or cleaning

solution. (Appropriate for chemical sprayed).

5. Clean tip opening with a wooden toothpick. Never use

wire or hard object that could distort opening.

6. Dispose of all unused chemicals or solutions in a proper

and ecologically sound manner.

6. Water rinse and dry tips before storing.

•Keep hands, feet, and loose clothing away from rotating parts.

•Wear protective clothing recommended by your chemical and

fertilizer manufacturer when working with chemicals.

WARNING: To Prevent Serious Injury Or Death

Page 31

NOTES

Page 32

DETHMERS MFG. COMPANY

P.O. BOX 189

4010 320th St., BOYDEN, IA. 51234

PH: (712) 725-2311 or (712) 725-2302

FAX: (712) 725-2380

TOLL FREE: 1-800-54DEMCO (1-800-543-3626)

Demco Sprayer User Manual To The 48189a31 97bd 4a9c 9ced A887cf269b33

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