TM 5 6115 365 15 025622
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TM 5-6115-365-15 DEPARTMENT OF THE ARMY TECHNICAL MANUAL ORGANIZATIONAL, DS, GS, AND DEPOT MAINTENANCE MANUAL INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST GENERATOR SETS, GASOLINE AND DIESEL ENGINE DRIVEN, TRAILER MOUNTED PU-238A/G, PU-236/G, FSN 6115-393-1709 PU-236B/G, FSN 6115-738-6334 PU-253A/U, PU-253/U, FSN 6115-697-2402 PU-304C/MPQ-4, FSN 6115-056-8421 PU-332/G, FSN 6115-577-8471 PU-332A/G, FSN 6115-738-8336 PU-375A/G, PU-375/G, FSN 6115-753-2231 PU-375B/G, FSN 6115-931-8789 PU-401/M, FSN 6115-823-2217 PU-402/M, FSN 6115-722-3760 PU-406/M, FSN 6115-738-6342 PU-409/M, FSN 6115-702-3343 PU-409A/M, FSN 6115-733-6338 PU-495/G, FSN 6115-823-2213 PU-551/G, FSN 6115-889-1307 PU-564A/G, FSN 6115-728-6341 PU-564B/G, FSN 6115-179-2789 PU-617/M, FSN 6115-738-6335 PU-618/M, FSN 6115-738-6337 PU-619/M, FSN 6115-738-6339 PU-620/M, FSN 6115-738-6340 PU-625/G, FSN 6115-873-3915 PU-628/G, FSN 6115-087-0373 PU-629/G, FSN 6115-937-5555 PU-631/G, FSN 6115-059-5172 PU-656/G, FSN 6115-939-3296 This copy is a reprint which includes current pages from Changes 1 through 7. HEADQUARTERS, DEPARTMENT OF THE ARMY MAY 1966 TM 5-6115-365-15 C11 CHANGE HEADQUARTERS DEPARTMENT OF THE ARMY WASHINGTON, D.C., 17 September 1991 NO. 11 Operator, Organizational, Direct Support, General Support, and Depot Maintenance Manual Including Repair Parts and Special Tools List GENERATOR SETS, GASOLINE AND DIESEL ENGINE DRIVEN, TRAILER MOUNTED PU-236A/G, PU-236/G, NSN 6115-00-393-1709 PU-236B/G, NSN 6115-00-738-6334 PU-235A/U, PU-253/U, NSN 6115-00-697-2402 PU-304C/MPQ-4, NSN 6115-00-056-8421 PU-332/G, NSN 6115-00-577-8471 PU-332A/G, NSN 6115-00-738-6336 PU-375A/G, PU-375/G, NSN 6115-753-2231 PU-375B/G, NSN 6115-00-931-6789 PU-401/M, NSN 6115-00-823-2217 PU-402/M, NSN 6115-00-722-3760 PU-406/M, NSN 6115-00-738-6342 PU-409/M, NSN 6115-00-702-3343 PU-409A/M, NSN 6115-00-738-6338 PU-495/G, NSN 6115-00-823-2218 PU-551/G, NSN 6115-00-889-1307 PU-564A/G, NSN 6115-00-738-6341 PU-564B/G, NSN 6115-00-179-2789 PU-617/M, NSN 6115-00-738-6335 PU-618/M, NSN 6115-00-738-6337 PU-619/M, NSN 6115-00-738-6339 PU-620/M, NSN 6115-00-738-6340 PU-625/G, NSN 6115-00-837-3915 PU-628/G, NSN 6115-00-087-0873 PU-629/G, NSN 6115-00-937-5555 PU-631/G, NSN 6115-00-059-5172 PU-656/G, NSN 6115-00-939-3296 PU-650B/G, NSN 6115-00-989-3296 Approved for public release; distribution is unlimited TM 5-6115-365-15, dated 11 May 1966, is changed as follows: 1. Remove and insert pages as indicated below. New or changed text material is indicated by a vertical bar in the margin. An illustration change is indicated by a miniature pointing hand. Remove pages Insert pages 2-23 through 2-25/(2-26 blank) 3-23 through 3-26 4-23 through 4-26 2-23 through 2-25/(2-26 blank) 3-23 through 3-26 4-23 through 4-26 TM 5-6115-365-15 C11 Remove pages Insert pages 22-3 and 22-4 23-1 and 23-2 22-3 and 22-4 23-1 and 23-2 2. Retain this sheet in front of manual for reference purposes. By Order of the Secretary of the Army: GORDON R. SULLIVAN General, United States Army Chief of Staff Official: PATRICIA P. HICKERSON Brigadier General, United States Army The Adjutant General DISTRIBUTION: To be distributed in accordance with DA Form 12-25E, (qty rqr block no. 4191) TM 5-6115-365-15 C10 CHANGE HEADQUARTERS DEPARTMENT OF THE ARMY WASHINGTON, D.C., 29 NOVEMBER 1990 NO. 10 Operator, Organizational, Direct Support, General Support, and Depot Maintenance Manual Including Repair Parts and Special Tools List GENERATOR SETS, GASOLINE AND DIESEL ENGINE DRIVEN, TRAILER MOUNTED PU-236A/G, PU-236/G, NSN 6115-00-393-1709 PU-236B/G, NSN 6115-00-738-6334 PU-235A/U, PU-253/U, NSN 6115-00-697-2402 PU-304C/MPQ-4, NSN 6115-00-056-8421 PU-332/G, NSN 6115-00-577-8471 PU-332A/G, NSN 6115-00-738-6336 PU-375A/G, PU-375/G, NSN 6115-00-753-2231 PU-375B/G, NSN 6115-00-931-6789 PU-401/M, NSN 6115-00-823-2217 PU-402/M, NSN 6115-00-722-3760 PU-406/M, NSN 6115-00-738-6342 PU-409/M, NSN 6115-00-702-3343 PU-409A/M, NSN 6115-00-738-6338 PU-495/G, NSN 6115-00-823-2218 PU-551/G, NSN 6115-00-889-1307 PU-564A/G, NSN 6115-00-738-6341 PU-564B/G, NSN 6115-00-179-2789 PU-617/M, NSN 6115-00-738-6335 PU-618/M, NSN 6115-00-738-6337 PU-619/M, NSN 6115-00-738-6339 PU-620/M, NSN 6115-00-738-6340 PU-625/G, NSN 6115-00-873-3915 PU-628/G, NSN 6115-00-087-0873 PU-629/G, NSN 6115-00-937-5555 PU-631/G, NSN 6115-00-059-5172 PU-656/G, NSN 6115-00-939-3296 PU-650B/G, NSN 6115-00-989-3296 Approved for public release; distribution is unlimited TM 5-6115-365-15, 11 May 1966 is changed as follows: 1. Title is changed as shown above. 2. Remove and insert pages as indicated below. New or changed text material is indicated by a vertical bar in the margin. An illustration change is indicated by a miniature pointing hand. Remove pages Insert pages 2-1 and 2-2 ---------2-19 and 2-20 3-1 and 3-2 4-1 and 4-2 2-1/(2-2 blank) 2-2.1 through 2-2.10 2-19 and 2-20 3-1 and 3-2 4-1 and 4-2 TM 5-6115-365-15 C10 16-1 and 16-2 17-1 and 17-2 ---------18-23 through 18-26 19-1 and 19-2 20-21 and 20-22 20-33 and 20-34 20-41 and 20-42 21-1 and 21-2 ---------22-1 and 22-2 ---------22-27 and 22-28 22-33 and 22-34 22-41/(22-42 blank) B-1 and B-2 16-1 and 16-2 17-1 and 17-2 17-2.1 through 17-2.6 18-23 through 18-26 19-1 and 19-2 20-21 and 20-22 20-33 and 20-34 20-41 and 20-42 21-1 and 21-2 21-2.1 through 21-2.7/(21-2.8 blank) 22-1 and 22-2 22-2.1 through 22-2.10 22-27 and 22-28 22-33 and 22-34 22-41/(22-42 blank) B-1 and B-2 3. Retain this sheet in front of manual for reference purposes. By Order of the Secretary of the Army: CARL E. VUONO General, United States Army Chief of Staff Official: THOMAS F. SIKORA Brigadier General, United States Army The Adjutant General DISTRIBUTION: To be distributed in accordance with DA Form 12-25E, (qty rqr block no. 4191). TM 5-6115-365-15 C9 CHANGE HEADQUARTERS DEPARTMENT OF THE ARMY WASHINGTON, D.C., 17 March 1989 NO. 9 Operator, Organizational, Direct Support, General Support, and Depot Maintenance Manual Including Repair Parts and Special Tools List GENERATOR SETS, GASOLINE AND DIESEL ENGINE DRIVEN, TRAILER MOUNTED PU-236A/G, PU-236G, NSN 6115-00-393-1709 PU-236B/G, NSN 6115-00-738-6334 PU-253A/U, PU-253/U, NSN 6115-00-697-2402 PU-304C/MPQ-4, NSN 6115-00-056-8421 PU-332/G, NSN 6115-00-577-8471 PU-332A/G, NSN 6115-00-738-8336 PU-375A/G, PU-375/G, NSN 6115-00-753-2231 PU-375B/G, NSN 6115-00-931-6789 PU-401/M, NSN 6115-00-823-2217 PU-402/M, NSN 6115-00-722-3760 PU-4/M, NSN 6115-00-738-6342 PU-409/M, NSN 6115-00-702-3343 PU-409A/M, NSN 6115-738-6338 PU-495/G, NSN 6115-00-823-2218 PU-551/G, NSN 6115-00-889-1307 PU-564A/G, NSN 6115-738-6341 PU-564B/G, NSN 6115-00-179-2789 PU-617/M, NSN 6115-00-738-6335 PU-618/M, NSN 6115-00-738-6337 PU-619M, NSN 6115-00-738-6339 PU-620/M, NSN 6115-00-738-6340 PU-625/G, NSN 6115-00-837-3915 PU628/G, NSN 6115-00-087-0873 PU-629/G, NSN 6115-00-937-5555 PU-631/G, NSN 6115-00-059-5172 PU-656/G, NSN 6115-00-939-3296 PU-650B/G, NSN 6115-989-3296 TM 5-6115-365-15, 11 May 1966, is changed as follows: 1. Title is changed as shown above. 2. Remove and insert pages as indicated below. New or changed text material is indicated by a vertical bar in the margin. An illustration change is indicated by a miniature pointing hand. Remove pages Insert pages 2-1 and 2-2 2-21 and 2-22 4-23 and 4-24 4-29 and 4-30 2-1 and 2-2 2-21 and 2-22 4-23 and 4-24 4-29 and 4-30 TM 5-6115-365-15 C9 Remove pages Insert pages 4-33 through 4-36 22-5 through 22-10 ---------22-19 through 22-24 22-29 through 22-32 22-35 and 22-36 4-33 through 4-36 22-5 through 22-10 22-10.1/22-10.2 22-19 through 22-24 22-29 through 22-32 22-35 and 22-36 2. Retain this sheet in front of manual for reference purposes. By Order of the Secretary of the Army: CARL E. VUONO General, United States Army Chief of Staff Official: WILLIAM J. MEEHAN, II Brigadier General, United States Army The Adjutant General DISTRIBUTION: To be distributed in accordance with DA Form 12-25A, Operator, Unit, Direct Support and General Support Maintenance requirements for Generator Set, Gas/Diesel Engine, Trailer Mounted (PU Series) TM 5-6115-365-15 C8 CHANGE HEADQUARTERS DEPARTMENT OF THE ARMY WASHINGTON, D.C., 26 August 1987 No. 8 Operator, Organizational, Direct Support, General Support, and Depot Maintenance Manual Including Repair Parts and Special Tools List GENERATOR SETS, GASOLINE AND DIESEL ENGINE DRIVEN, TRAILER MOUNTED PU-236A/G, PU-236/G, NSN 6115-393-1709 PU-236B/G, NSN 6115-00-738-6334 PU-253A/U, PU-253/U, NSN 6115-00-697-2402 PU-304C/MPQ-4, NSN 6115-00-056-8421 PU-332/G, NSN 6115-00-577-8471 PU-332A/G, NSN 6115-00-738-8336 PU-375A/G, PU-375/G, NSN 6115-00-753-2231 PU-375B/G, NSN 6115-00-931-6789 PU-401/M, NSN 6115-00-823-2217 PU-402/M, NSN 6115-00-722-3760 PU-406/M, NSN 6115-00-738-8342 PU-409/M, NSN 6115-00-702-3343 PU-409A/M, NSN 6115-00-733-6338 PU-495/G, NSN 6115-00-823-2218 PU-551/G, NSN 6115-00-889-1307 PU-564A/G, NSN 6115-00-728-6341 PU-564B/G, NSN 6115-00-179-2789 PU-617/M, NSN 6115-00-738-6335 PU-618/M, NSN 6115-00-738-6337 PU-619/M, NSN 6115-00-738-6339 PU-620/M, NSN 6115-00-738-6340 PU-625/G, NSN 6115-00-837-3915 PU-628/G, NSN 6115-00-087-0873 PU-629/G, NSN 6115-00-937-5555 PU-631/G, NSN 6115-00-059-5172 PU-656/G, NSN 6115-00-989-3296 TM 5-6115-365-15, 11 May 1966, is changed as follows: 1. Title is changed as shown above. 2. Remove and insert pages as indicated below. New or changed text material is indicated by a vertical bar in the margin. An illustration change is indicated by a miniature pointing hand. Remove pages Insert pages v and vi 1-1 through 1-4 2-1 through 2-6 2-11 and 2-12 2-17 and 2-18 v and vi 1-1 through 1-4 2-1 through 2-6 2-11 and 2-12 2-17 and 2-18 TM 5-6115-365-15 C8 Remove pages Insert pages 2-21 through 2-25 3-1 through 3-4 3-7 and 3-8 3-10 3-11 and 3-12 3-15 and 3-16 3-21 through 3-26 4-1 through 4-4 4-21 through 4-26 7-5 and 7-6 11-5 and 11-6 12-5 and 12-6 16-1 and 16-2 17-11 and 17-12 18-1 and 18-2 18-9 and 18-10 18-17 and 18-18 19-5 and 19-6 19-13 and 19-14 ---------19-23 and 19-24 19-27 20-1 and 20-2 20-13 and 20-14 20-33 and 20-34 20-37 and 20-38 20-41 and 20-42 20-45 21-15 and 21-16 22-1 and 22-2 22-5 and 22-6 22-13 and 22-14 22-19 through 22-26 22-33 and 22-34 22-37 and 22-38 A-1 B-1 and B-2 2-21 through 2-25/2-26 3-1 through 3-4 3-7 and 3-8 ---------3-11 and 3-12 3-15 and 3-16 3-21 through 3-26 4-1 through 4-4 4-21 through 4-26 7-5 and 7-6 11-5 and 11-6 12-5 and 12-6 16-1 and 16-2 17-11 and 17-12 18-1 and 18-2 18-9 and 18-10 18-17 and 18-18 19-5 and 19-6 19-13 and 19-14 19-14.1/19-14.2 19-23 and 19-24 19-27 and 19-28 20-1 and 20-2 20-13 and 20-14 20-33 and 20-34 20-37 and 20-38 20-41 and 20-42 20-45 and 20-46 21-15 and 21-16 22-1 and 22-2 22-5 and 22-6 22-13 and 22-14 22-19 through 22-26 22-33 and 22-34 22-37 and 22-38 A-1/A-2 B-1 and B-2 3. Retain this sheet in front of manual for reference purposes. TM 5-6115-365-15 C8 By Order of the Secretary of the Army: Official: JOHN A. WICKHAM, JR. General, United States Army Chief of Staff R. L. WORTH Brigadier General, United States Army The Adjutant General DISTRIBUTION: To be distributed in accordance with DA Form 12-25A, Operator, Unit, Direct Support and General Support Maintenance requirements for Generator Set, Diesel Engine Driven, Trailer Mounted and Generator Sets, Gas/Diesel Engine, Trailer Mounted (PU Series). TM 5-6115-365-15 C7 CHANGE HEADQUARTERS DEPARTMENT OF THE ARMY WASHINGTON, D.C., 20 August 1984 NO. 7 Operator, Organizational, Direct Support, General Support, Depot Maintenance Manual Including Repair Parts and Special Tools List GENERATOR SETS, GASOLINE AND DIESEL ENGINE DRIVEN, TRAILER MOUNTED PU-236A/G, PU-236/G, NSN 6115-00-393-1709 PU-236B/G, NSN 6115-00-738-6334 PU-253A/U, PU-253/U, NSN 6115-00-697-2402 PU-304C/MPQ-4, NSN 6115-00-056-8421 PU-332/G, NSN 6115-00-577-8471 PU-332A/G, NSN 6115-00-738-8336 PU-375A/G, PU-375/G, NSN 6115-00-753-2231 PU-375B/G, NSN 6115-00-931-6789 PU-401/M, NSN 6115-00-823-2217 PU-402/M, NSN 6115-00-722-3760 PU-406/M, NSN 6115-00-738-8342 PU-409/M, NSN 6115-00-702-3343 PU-409A/M, NSN 6115-00-733-6338 PU-495/G, NSN 6115-00-823-2218 PU-551/G, NSN 6115-00-889-1307 PU-564A/G, NSN 6115-00-728-6341 PU-564B/G, NSN 6115-00-179-2789 PU-617/M, NSN 6115-00-738-6335 PU-618/M, NSN 6115-00-738-6337 PU-619/M, NSN 6115-00-738-6339 PU-620/M, NSN 6115-00-738-6340 PU-625/G, NSN 6115-00-837-3915 PU-628/G, NSN 6115-00-087-0873 PU-629/G, NSN 6115-00-937-5555 PU-631/G, NSN 6115-00-059-5172 PU-656/G, NSN 6115-00-939-3296 PU-650B/G, NSN 6115-00-258-1622 TM 5-6115-365-15, 11 May 1966, is changed as follows: 1. Remove and insert pages as indicated below. New or chanced text material is indicated by a vertical bar in the margin. An illustration change is indicated by a miniature pointing hand. Remove pages Insert pages 22-1 and 22-2 22-1 and 22-2 2. Retain this sheet in front of manual for reference purposes. TM 5-6115-365-15 C7 By Order of the Secretary of the Army: Official: JOHN A. WICKHAM, JR. General, United States Army Chief of Staff ROBERT M. JOYCE Major General, United States Army The Adjutant General DISTRIBUTION: To be distributed in accordance with DA Form 12-25D, Operator Maintenance Requirements for Motor Generators, Truck and Trailer Mounted Generators (PU's). TM 5-6115-365-15 C6 CHANGE HEADQUARTERS DEPARTMENT OF THE ARMY WASHINGTON, DC, 28 May 1976 No. 6 Operator, Organizational, Direct Support, General Support, and Depot Maintenance Manual Including Repair Parts and Special Tools List GENERATOR SETS, GASOLINE AND DIESEL ENGINE DRIVEN, TRAILER MOUNTED PU-236A/G, PU-236/G, NSN 6115-00-393-1709 PU-236B/G, NSN 6115-00-7384334 PU-253A/U, PU-253/U, NSN 6115-00-697-2402 PU-304C/MPQ-4, NSN 6115-00-0564-8421 PU-332/G, NSN 6115-00-5774471 PU-332A/G, NSN 6115-00-738-8336 PU-375A/G, PU-375/G, NSN 6115-00-753-2231 PU-375B/G, NSN 6115-00-931-6789 PU-401/M, NSN 6115-00-823-2217 PU-402/M, NSN 6115-00-722-3760 PU-406/M, NSN 6115-00-7384342 PU-409/M, NSN 6115-00-702-3343 PU-409A/M, NSN 6115-00-733-6338 PU-495/G, NSN 6115-00-823-2218 PU-551/G, NSN 6115-00-889-1307 PU-564A/G, NSN 6115-00-728-6341 PU-564B/G, NSN 6115-00-179-2789 PU-617/M, NSN 6115-00-738-6335 PU-618/M, NSN 6115-00-738-6337 PU-619/M, NSN 6115-00-738-6339 PU420/M, NSN 6115-00-738-6340 PU-625/G, NSN 6115-00-837-3915 PU-628/G, NSN 6115-00-087-0873 PU-629/G, NSN 6115-00-937-5555 PU-631/G, NSN 6115-00-059-5172 PU-656/G, NSN 6115-00-939-3296 PU-650B/G, NSN 6115-00-258-1622 Current as of 8 March 1976 TM 5-6115-365-15, 11 May 1966, is changed as follows: The title is changed to read as shown above. 1. Remove old pages and insert as indicated below. New material is indicated by a vertical bar in the margin of the page. When an entire chapter or appendix is revised or added, the vertical bar will be adjacent to the title only. Remove pages Insert pages i through iv vii None i through iv vii 23-1 thru 23-12 2. File this change sheet in front of the publication for reference purposes. TM 5-6115-365-15 C6 By Order of the Secretary of the Army: Official: FRED C. WEYAND General, United States Army Chief of Staff PAUL T. SMITH Major General, United States Army The Adjutant General Distribution: To be distributed in accordance with DA Form 12-25D (qty rqr block No. 782), Organizational maintenance requirements for Truck and Trailer Mounted Generator Sets (PU's). TM 5-6115-365-15 C5 Changes in force: C1 thru C5 Change HEADQUARTERS DEPARTMENT OF THE ARMY Washington, DC 5 July 1974 No. 5 Organizational, DS, GS, and Depot Maintenance Manual Including Repair Parts and Special Tools List GENERATOR SETS. GASOLINE AND DIESEL ENGINE DRIVEN, TRAILER MOUNTED PU-238A/G, PU-236/G, FSN 6115-393-1709 PU-236B/G, FSN 6115-738-6334 PU-253A/U, PU-253/U, FSN 6115-697-2402 PU-304C/MPQ-4, FSN 6115-056-8421 PU-332/G, FSN 6115-577-8471 PU-332A/G, FSN 6115-738-8336 PU-375A/G, PU-375/G, FSN 6115-753-2231 PU-375B/G, FSN 6115-931-8789 PU-401/M, FSN 6115-823-2217 PU-402/M, FSN 6115-722-3760 PU-406/M, FSN 6115-738-6342 PU-409/M, FSN 6115-702-3343 PU-409A/M, FSN 6115-733-6338 PU-495/G, FSN 6115-823-2213 PU-551/G, FSN 6115-889-1307 PU-564A/G, FSN 6115-728-6341 PU-564B/G, FSN 6115-179-2789 PU-617/M, FSN 6115-738-6335 PU-618/M, FSN 6115-738-6337 PU-619/M, FSN 6115-738-6339 PU-620/M, FSN 6115-738-6340 PU-625/G, FSN 6115-873-3915 PU-628/G, FSN 6115-087-0373 PU-629/G, FSN 6115-937-5555 PU-631/G, FSN 6115-059-5172 PU-656/G, FSN 6115-939-3296 TM 5-6115-365-15, 11 May 1966, is changed as follows: 1. Remove old pages and insert new pages as indicated below. New material is indicated by vertical bar in margin of the page. When an entire chapter or appendix is revised, the bar will be adjacent to the title only. 2. On the inside front cover delete the safety precautions. Remove Pages None Insert Pages Safety Precaution Page 3. File this transmittal sheet in the front of the manual for reference purposes. 1 TM 5-6115-365-15 C5 By Order of the Secretary of the Army: Official: CREIGHTON W. ABRAMS General, United States Army Chief of Staff VERNE L. BOWERS Major General, United States Army The Adjutant General Distribution: To be distributed in accordance with DA Form 12-25D (qty rqr block No. 782) organizational maintenance requirements for Truck and Trailer Mounted Generators (PU's). TM 5-6115-365-15 C5 SAFETY PRECAUTIONS NOTE These precautions are general and refer to most sets discussed in this manual. For detailed safety precautions for each individual piece of equipment that comprise the generator set, refer to the appropriate TM applicable to the equipment. Do not install the generator set in an enclosed area unless the exhaust fumes are piped to the outside. Inhalation of exhaust fumes may result in SERIOUS ILLNESS or DEATH. Operation of this equipment presents a NOISE HAZARD to personnel in the areas the noise level exceeds the allowable limits for unprotected personnel as described in TB MED 251. Wear ear muffs or ear plugs which were fitted by a trained professional. Signs conforming to the provisions of AR 385-30 will be posted in the operating area to provide notification of NOISE HAZARD as follows: NOISE HAZARD EQUIPMENT, HEARING PROTECTION REQUIRED. Do not operate generator set without a suitable ground connection. DEATH by electrocution may result when contact is made with an ungrounded system, Do not smoke or have open flame in the area when filling fuel tanks. Provide a metal-tometal contact between the fuel supply container and the fuel tank to prevent static spark being generated as fuel flows over metallic surface. Do not fill tank while unit is operating. Fuel spilled on a hot engine may cause an explosion. Do not perform maintenance on the electrical system or change load connections when unit is operating. DEATH or severe electrical shock may result. WARNING Cleaning solvent, PD-680, is POTENTIALLY DANGEROUS CHEMICAL. Do not use near open flame when used for cleaning. TM 5-6115-365-15 ERRATA SHEET for TM 5-6115-365-15 (REPRINT) Reprint of TM 5-6115-365-15, 11 May 1966, which included C1 through C4, inadvertently omitted pages B-1 and B-2. Insert attached pages in reprint copies. *TM 5-6115-365-15 TECHNICAL MANUAL HEADQUARTERS DEPARTMENT OF THE ARMY WASHINGTON, DC, 11 May 1966 No. 5-6115-365-15 Operator, Organizational, Direct Support, General Support and Depot Maintenance Manual Including Repair Parts and Special Tools List GENERATOR SETS, GASOLINE AND DIESEL ENGINE DRIVEN, TRAILER MOUNTED PU-236A/G, PU-236/G, NSN 6115-00-393-1709 PU-236B/G, NSN 6115-00-738-6334 PU-253A/U, PU-253/U, NSN 6115-00-697-2404 PU-304C/MPQ-4, NSN 6115-00-056-8421 PU-3321G, NSN 6115-00-577-8471 PU-332A/G, NSN 6115-00-738-6336 PU-375A/G, PU-375/G, NSN 6115-00-753-2231 PU-375B/G, NSN 6115-00-931-6789 PU-401/M, NSN 6115-00-823-2217 PU-402/M, NSN 6115-00-722-3760 PU-406/M, NSN 6115-00-738-6342 PU-409/M, NSN 6115-00-702-3348 PU-409A/M, NSN 6115-00-738-6338 PU-495/G, NSN 6115-00-823-2218 PU-551/G, NSN 6115-00-889-1307 PU-564A/G, NSN 6115-00-738-6341 PU-564B/G, NSN 6115-00-179-2789 PU-617/M, NSN 6115-00-738-6335 PU-618/M, NSN 6115-00-738-6337 PU-619/M, NSN 6115-00-738-6339 PU-620/M, NSN 6115-00-738-6340 PU-625/G, NSN 6115-00-837-3915 PU-628/G, NSN 6115-00-087-0873 PU-629/G, NSN 6115-00-937-5555 PU-631/G, NSN 6115-00-059-5172 PU-656/G, NSN 6115-00-989-3296 Current as of 8 March 1976 *This TM supersedes TM 11-6115-234-12P, 18 July 1962; TM 11-6115-220-15P, 21 October 1960; TM 11-6115-224-15P, 30 January 1961; TM 11-6615-227-15P, 6 September 1961; TM 11-6115-228-15P, 7 September 1961; TM 11-6115-229-15P, 7 December 1961; and TM 11-6115-235-15P, 18 October 1963. Change 8 i TM 5-6115-365-15 C3 Paragraph CHAPTER 1. INTRODUCTION Section I. General ........................................................................................................... 1 - 1-1-3 II. Repair parts .................................................................................................... 1-4 - 1-9 CHAPTER 2. GENERATOR SET PU-617/M Section I. Description and data ......................................................................................... 2-1, 2-2 II. Operating instructions ...................................................................................... 2-3 - 2-6 III. Operator's maintenance instructions .................................................................. 2-7, 2-8 IV. Organizational maintenance instructions ..........................................................2-9, 2-10 V. Direct general support and depot maintenance instructions ............................................................................2-11, 2-12 VI. Repair parts list Part I. Organizational maintenance ......................................................................................... II. Direct and general support depot maintenance .............................................................. CHAPTER 3. GENERATOR SET PU-619/M Section I. Description and data ......................................................................................... 3-1, 3-2 II. Operating instructions ........................................................................................ 3-3-3-6 III. Operator maintenance instructions .................................................................... 3-7, 3-8 IV. Organizational maintenance instructions ........................................................ 3-9 - 3-11 V. Direct and general support and depot maintenance instructions ...........................................................................3-12 - 3-15 VI. Repair parts list Part I. Organizational maintenance ......................................................................................... II. Direct and general support and depot maintenance ........................................................ CHAPTER 4. GENERATOR SETS PU-618/M and PU-620/M Section I. Description and data ......................................................................................... 4-1, 4-2 II. Operating instructions ...................................................................................... 4-3 - 4-6 III. Operator maintenance instructions .................................................................... 4-7, 4-8 IV. Organizational maintenance instructions ........................................................ 4-9 - 4-11 V. Direct and general support and depot maintenance instructions ...........................................................................4-12 - 4-15 VI. Repair parts list Part I. Organizational maintenance PU-618/M ......................................................................... II. Direct and general support and depot maintenance PU-618/M ........................................ III. Organizational maintenance PU-620/M .......................................................................... IV. Direct and general support and depot maintenance, PU-620/M ....................................... CHAPTER 5. GENERATOR SETS PU-406/M and PU-402/M Section I. Description and data .......................................................................................... 5-1,5-2 II. Operating instructions ...................................................................................... 5-3 - 5-6 III. Direct and general support and depot maintenance instructions ...................................................................................... 5-7 IV. Repair parts list Part I. Organizational maintenance ......................................................................................... II. Direct and general support and depot maintenance ........................................................ CHAPTER 6. GENERATOR SETS PU-409/M AND PU-409A/M Section I. Description and data ........................................................................................ 6-1, 5-2 II. Operating instructions ...................................................................................... 6-3 - 6-6 III. Organizational maintenance instructions ........................................................... 6-7, 6-8 IV. Direct support, general support and depot maintenance instructions ..................6-9, 6-10 V. Repair parts list Part I. Organizational maintenance ......................................................................................... II. Direct support and general support maintenance ............................................................ CHAPTER 7. GENERATOR SET PU-236B/G Section I. Description and data ............................................................................................... 7-1 II. Repair parts list ........................................................................................................... CHAPTER 8. GENERATOR SETS PU-236/G and PU-236A/G Section I. Description and data ............................................................................................... 8-1 II. Repair parts list ........................................................................................................... CHAPTER 9. GENERATOR SET PU-401/M Section I. Description and data ............................................................................................... 9-1 II. Repair parts list ........................................................................................................... CHAPTER 10. GENERATOR SET PU-495/G Section I. Description and data .............................................................................................. 10-1 II. Repair parts list ........................................................................................................... ii Page 1-1 1-1 - 1-4 2-1 2-3 2-8 2-11 2-11 2-14 2-19 3-1 3-3 3-8 3-11 3-11 - 3-14 3-15 3-19 4-1 4-4 4-9 4-11 4-11 - 4-14 4-15 4-19 4-27 4-31 5-1 5-3, 5-4 5-4 5-6 5-9 6-1 6-3 6-8 6-8 6-10 6-13 7-1 7-2 8-1 8-2 9-1 9-3 10-1 10-3 TM 5-6115-365-15 C3 Paragraph Page CHAPTER 11. GENERATOR SETS PU-332A/G and PU-332A/G Section I. Description and data ............................................................................................. 11-1 11-1 II. Repair parts list ............................................................................................................ 11-2 CHAPTER 12. GENERATOR SET PU-564/G AND PU-564B/G Section I. Description and data .............................................................................................. 12-1 12-1 II. Repair parts list Part I. PU-564A/G................................................................................................................... 12-3 II. Organizational maintenance, PU-564B/G ....................................................................... 12-7 III. DS, GS, and depot maintenance, PU-564/B/G................................................................ 12-12 CHAPTER 13 GENERATOR SETS PU-253/U AND PU-253/U Section I. Descrption and data............................................................................................... 13-1 13-1 II. Repair parts list ............................................................................................................ 13-2 CHAPTER 14. GENERATOR SET PU-375/G AND PU-375/U Section I. Description and data .............................................................................................. 14-1 14-1 II. Repair parts list ............................................................................................................ 14-3 CHAPTER 15. GENERATOR SET PU-551/G Section I. Description and data .............................................................................................. 15-1 15-1 II. Repair parts list ............................................................................................................ 14-2 CHAPTER 16. GENERATOR SET PU-304C/MPQ-4 Section I. Description and data ......................................................................................16-1, 16-2 16-1 II. Operating Instructions ...................................................................................16-3 - 16-6 16-4 III. Organizational maintenance instructions ........................................................16-7 - 16-9 16-9 IV. Direct and general support and depot maintenance instructions............................................................... 16-10 - 16-12 16-9 - 16-11 V. Repair parts list Part I. Organizational maintenance .......................................................................................... 16-12 II. Direct and general support and depot maintenance instructions CHAPTER 17. GENERATOR SET PU-375B/G Section I. Description and data ......................................................................................17-1, 17-2 17-1 II. Operating Instructions ...................................................................................17-3 - 17-6 17-3 Section III. Operator’s maintenance instructions ..............................................................17-7 - 17-8 17-8 IV. Organizational maintenance instructions .....................................................17-9 - 17-11 17-8 V. DS, GS and depot maintenance instructions .............................................. 17-12 - 17-13 17-9 VI. Repair parts list Part I. Organizational maintenance .......................................................................................... 17-11 II. Direct support and general support maintenance............................................................. 17-17 CHAPTER 18. GENERATOR SET PU-628/G Section I. Description and data ......................................................................................18-1, 18-2 18-1 II. Operating Instructions ...................................................................................18-3 - 18-6 18-3 18-6 III. Operator’s maintenance instructions ...............................................................18-7 - 18-8 18-6 IV. Organizational maintenance instructions .....................................................18-9 - 18-11 18-8 V. DS, GS and depot maintenance instructions ............................................... 18-12 - 18-14 18-9 - 18-11 VI. Repair parts list Part I. Organizational maintenance .......................................................................................... 18-12 II. Direct support and general support maintenance............................................................. 18-18 CHAPTER 19. GENERATOR SET PU-629/G Section I. Description and data ......................................................................................19-1, 19-2 19-1 II. Operating Instructions ...................................................................................19-3 - 19-6 19-3 19-4 III. Operator’s maintenance instructions ....................................................................... 19-7 19-8 Section IV. Organizational maintenance instructions .....................................................19-8 - 19-10 19-9 iii TM 5-6115-365-15 C3 Paragraph V. VI. Part I. II. CHAPTER 20. Section I. II. III. IV. V. VI. Part I. II. CHAPTER 21. Section I. II. III. IV. V. VI. Part I. II. CHAPTER 22. Section I. II. III. IV. V. VI. Part I. II. CHAPTER 23. Section I. II. III. IV. APPENDIX A. B. C. Index iv Change 6 DS, GS and depot maintenance instructions ............................................... 19-11 - 19-14 Repair parts list Organizational maintenance .......................................................................................... Direct support and general support maintenance............................................................. GENERATOR SET PU-631/G Description and data .................................................................................... 20-1, 20-2 Operating Instructions ...................................................................................20-3 - 20-6 Operator’s maintenance instructions .............................................................................. Organizational maintenance instructions .....................................................20-7 - 20-14 DS, GS and depot maintenance instructions ............................................... 20-15 - 20-17 Repair parts list Organizational maintenance .......................................................................................... DS, GS, depot maintenance .......................................................................................... GENERATOR SET PU-656/G Description and data ......................................................................................21-1, 21-2 Operating Instructions ...................................................................................21-3 - 21-6 Operating maintenance instructions ............................................................................... Organizational maintenance instructions ........................................................21-7, 21-8 DS, GS and depot maintenance instructions .................................................21-9 - 21-11 Repair parts list Organizational maintenance .......................................................................................... DS, GS, depot maintenance .......................................................................................... GENERATOR SET PU-626/G Description and data ......................................................................................22-1, 22-2 Operating Instructions ...................................................................................22-3 - 22-6 Operator’s maintenance instructions .............................................................................. Organizational maintenance instructions ...................................................... 22-7, 22-11 DS, GS and depot maintenance instructions ............................................... 22-12 - 22-15 Repair parts list Organizational maintenance .......................................................................................... DS, GS, depot maintenance .......................................................................................... GENERATOR SET PU-650/G Description and data .............................................................................................. 23-1 Operating Instructions ............................................................................................ 23-3 Organizational repair parts ............................................................................................ DS, GS, and depot repair parts...................................................................................... References................................................................................................................... Basic Issue Items List ................................................................................................... Maintenance Allocation Chart ........................................................................................ .................................................................................................................................... Page 19-9 - 19-12 19-3 19-7 20-1 20-2 20-4 20-4 20-7 20-12 20-24 21-1 21-2.6 21-5 21-5 21-5 21-8 21-12 22-1 22-2.10 22-5 22-5 22-8 22-17 22-28 23-1 A-1 B-1 C-1 TM 5-6115-365-15 LIST OF ILLUSTRATIONS Number 2-1 2-2 2-2 2-3 2-4 2-5 2-6 2-7 3-1 3-2 3-3 3-3 3-4 3-5 3-6 3-7 3-8 4-1 4-2 4-3 4-4 4-4 4-5 4-6 4-7 4-8 4-9 4-10 4-11 5-1 5-2 5-3 6-1 6-2 6-3 6-3 6-4 6-5 6-6 6-7 7-1 7-2 8-1 9-1 9-2 10-1 11-1 11-2 12-1 12-1.1 12-2 12-3 12-4 13-1 14-1 15-1 15-2 16-1 16-2 16-3 16-3 16-4 Title Page PU-617/M, right front, 3/4 view........................................................................................ 2-2.10 PU-617/M, set up for operation ....................................................................................... 2-4 PU-617/M, set up for operation - Continued ..................................................................... 2-5 Interconnection diagram, transfer switch-to-generators .................................................... 2-6 Fuel system connection and transfer procedure............................................................... 2-7 Transfer switch, removal, disassembly, reassembly and installation.......................................................................................................... 2-10 Transfer switch wiring diagram...................................................................................... 2-12 PU-617/M overall component location diagram .............................................................. 2-13 PU-619/M, left front, 3/4 view.......................................................................................... 3-2 Interconnection diagram, transfer switch-to-generators..................................................... 3-4 PU-619/M set up for operation........................................................................................ 3-5 PU-619/M set up for operation - Continued ...................................................................... 3-6 Fuel system connection and transfer procedure............................................................... 3-7 Deleted Transfer switch wiring diagram...................................................................................... 3-12 PU-619/M overall component location diagram .............................................................. 3-13 Distribution box ............................................................................................................ 3-26 PU-618/M, right front, 3/4 view........................................................................................ 4-2 PU-618/M top view, tarpaulin removed............................................................................ 4-3 Interconnection diagram, transfer switch-to-generators .................................................... 4-5 PU-618/M set up for operation........................................................................................ 4-6 PU-618/M set up for operation - Continued ...................................................................... 4-7 Fuel system connection and transfer procedure............................................................... 4-8 Transfer switch, removal, disassembly, reassembly, and installation.......................................................................................................... 4-10 Transfer switch wiring diagram...................................................................................... 4-12 PU-618/M overall component location diagram .............................................................. 4-13 Distribution box ............................................................................................................ 4-26 PU-620/M power unit .................................................................................................. 4-37 PU-620/M accessories ................................................................................................. 4-38 PU-406/M, left front, 3/4 view.......................................................................................... 5-2 PU-406/M, rear view ...................................................................................................... 5-3 Generator set, removal and installation............................................................................ 5-5 PU-409A/M, right front, 3/4 view...................................................................................... 6-2 Roof bows and rocks, removal and installation................................................................. 6-4 PU-409A/M set up for operation (sheet 1 of 2) ................................................................ 6-5 PU-409A/M set up for operation (sheet 2 of 2) ................................................................ 6-6 Fuel system connection and transfer procedure .............................................................. 6-7 Overall component location diagram ............................................................................... 6-9 Power unit components................................................................................................ 6-17 Detail component ........................................................................................................ 6-18 Generator Set PU-236B/G.............................................................................................. 7-2 Accessories................................................................................................................... 7-6 Generator Set PU-236A/G.............................................................................................. 8-2 Generator Set PU-401/M................................................................................................ 9-2 Accessories................................................................................................................... 9-7 Generator Set PU-495/G.............................................................................................. 10-2 Generator Set PU-332A/G............................................................................................ 11-2 Accessories................................................................................................................. 11-6 Generator Set PU-564A/G............................................................................................ 12-2 Generator Set PU-564B/G.......................................................................................... 12-2.1 Accessories................................................................................................................. 12-6 PU-564B/G................................................................................................................ 12-17 PU-564B/G Accessories ............................................................................................. 12-18 Generator Set PU-253A/U............................................................................................ 13-2 Generator Set PU-375A/G............................................................................................ 14-2 Generator Set PU-551/G.............................................................................................. 15-2 Accessories................................................................................................................. 15-6 PU-304C/MPQ-4, right front, 3/4 view............................................................................ 16-2 PU-304C/MPQ-4, overall view showing radar equipment stowed .................................... 16-3 PU-304C/MPQ-4, set up for operation ........................................................................... 16-5 PU-304C/MPQ-4, set up for operation - continued.......................................................... 16-6 Load cable connection diagram..................................................................................... 16-7 Change 8 v TM 5-6115-365-15 Number 16-5 16-6 17-1 17-2 17-3 17-3 17-4 17-5 17-6 17-7 17-8 17-9 18-1 18-2 18-3 18-4 18-5 Title Page Fuel system connection and transfer procedure ........................................................... 16-8 PU-304C/MPQ-4, overall component location diagram .................................................. 16-10 PU-375B/G, left front, 3/4 view .................................................................................... 17-2 Bows and racks, removal and installation .................................................................... 17-4 PU-375B/G, set up for operation (sheet 1 of 2) ............................................................. 17-5 PU-375B/G, set up fur operation (sheet 2 of 2) ............................................................. 17-6 Fuel system connection and transfer procedure............................................................ 17-7 PU-375B/G, overall component location diagrams......................................................... 17-10 Power unit components............................................................................................... 17-24 Detail components ..................................................................................................... 17-25 Fuel tank mounting components ................................................................................. 17-26 Fuel tank components................................................................................................. 17-27 PU-628/G, right front, 3/4 view ..................................................................................... 18-2 Racks, removal and installation.................................................................................... 18-3 PU-628/G set up for operation .................................................................................... 18-4 Interconnection diagram, transfer switch-to-generators.................................................. 18-5 Transfer switch, removal, disassembly, reassembly, and installation ........................................................................................................ 18-7 18-6 PUT-628/G overall component location diagram .......................................................... 18-9 18-7 Transfer switch wiring diagram..................................................................................... 18-10 18-8 Generator transfer switch ............................................................................................ 18-26 18-9 Power unit components .............................................................................................. 18-27 18-10 Detail components ..................................................................................................... 18-28 19-1 PU-629/G, right front, 3/4 view .................................................................................... 19-2 19-2 Interconnection diagram. transfer switch-to-generators ................................................. 19-3 19-3 PU-629/G set up for operation (sheet 1 of 2) ................................................................ 19-5 19-3 PU-629/G set up for operation (sheet 2 of 2) ................................................................ 19-6 19-4 Fuel system connection and transfer procedure............................................................ 19-7 19-5 Transfer switch, removal, disassembly, reassembly, and installation......................................................................................................... 19-8 19-6 Transfer switch wiring diagram..................................................................................... 19-10 19-7 PU-629/G, overall component location diagram............................................................. 19-11 19-8 Generator transfer switch ............................................................................................ 19-24 19-9 Power unit components .............................................................................................. 19-25 19-10 Detail components ..................................................................................................... 19-26 19-11 Fuel tank components................................................................................................. 19-27 19-12 Oil drain assembly ...................................................................................................... 19-28 20-1 PU-631/G, left front, 3/4 view ....................................................................................... 20-1 20-2 PU-631/G, right side ................................................................................................... 20-2 20-3 Wiring diagram ........................................................................................................... 20-3 20-4 Fuel system components............................................................................................. 20-5 20-5 PU-631/G, rear view.................................................................................................... 20-6 20-6 Electrical distribution system........................................................................................ 20-7 20-7 Generator Sets ........................................................................................................... 20-8 20-8 Brackets and holddowns ............................................................................................ 20-9 20-9 Generator distribution box .......................................................................................... 20-11 20-10 PU-631/G, power units ............................................................................................... 20-38 20-11 PU-631/G, accessories ............................................................................................... 20-39 20-12 Trailer body ............................................................................................................... 20-40 20-13 Trailer accessories ..................................................................................................... 20-40 20-14 Distribution box .......................................................................................................... 20-41 20-15 Fuel tank ................................................................................................................... 20-42 20-16 Roadside rack assembly ............................................................................................ 20-43 20-17 Curbside rack assembly ............................................................................................. 20-44 20-18 Holder assemblies ..................................................................................................... 20-45 20-19 Oil drain assembly ..................................................................................................... 20-46 21-1 Generator Set, PU-656/G ........................................................................................... 21-1 21-2 Engine accessories, installed view .............................................................................. 21-3 21-3 Wiring diagram .......................................................................................................... 21-4 21-4 Distribution box ........................................................................................................... 21-7 21-5 PU-656/G, power unit ................................................................................................. 21-18 21-6 PU-656/G, accessories ............................................................................................... 21-19 22-1 Generator Set, PU-625/G ........................................................................................... 22-2 22-2 Accessories, racks, and reels ...................................................................................... 22-3 22-3 Fuel line, connections.................................................................................................. 22-4 vi Change 8 TM 5-6115-365-15 C3 Number 22-4 22-5 22-6 22-7 22-8 22-9 22-10 22-11 22-12 23-1 Title Page Wiring diagram ...................................................................................................................22-6 Distribution box and cables .................................................................................................22-7 Fuel supply fittings and oil drain ..........................................................................................22-9 Fuel tank assembly .............................................................................................................22-10 Distribution box ..................................................................................................................22-11 Removable rack assembly ..................................................................................................22-13 Curbside rack assembly ......................................................................................................22-14 Basic trailer with accessories ..............................................................................................22-15 Trailer with fuel tank mounted .............................................................................................22-16 Side and top view of generator set PU-650B/G .....................................................................23-1 Change 6 vii TM 5-6115-365-15 CHAPTER 1 INTRODUCTION Section I. GENERAL 1-1. Scope a. This manual is published for the use of personnel to whom the trailer-mounted generator sets, described in chapters 2 through 20, are issued. b. Each individual PU generator set is assigned a chapter. The assigned chapter provides information on setting-up, operation, and maintenance of ancillary equipment (components and accessories that are peculiar to each individual PU set). c. The appropriate technical manuals published for the trailer, generator, and engine peculiar to each PU generator set are referenced in each chapter and these manuals must be used to supplement the information in this manual. Note Sets such as PU-618/M and PU-620/M, which have only minor differences, are covered in the same chapter. 1-2. Forms and Records a. DA Forms and records used for equipment maintenance will be only those prescribed in DA PAM 738-750. b. Reporting of errors, omissions, and recommendations for improving this publication by the individual user is encouraged. Reports should be submitted on DA Form 2028 (Recommended Changes to Publications) and forwarded direct to Commander, US Army Troop Support, Command, ATTN: AMSTR-MCTS, 4300 Goodfellow Boulevard, St. Louis, Mo. 63120-1798. 1-3. External Fuel Tank Connections a. Attach the auxiliary fuel hose from the auxiliary fuel tank to the three-way gate valve so that fuel may be drawn from the auxiliary tank, by turning valve to auxiliary, and the primary tank may be refueled away from the generator. b. Keep fuel tanks, as near as possible, on the same plane as base of engine. c. When starting engine at subzero temperature, fuel should be drawn from the nearest tank. When normal engine operating temperature has been reached, fuel may be drawn from auxiliary tank. Section II. REPAIR PARTS 1-4. Scope This manual lists repair parts required for the performance of organizational, direct support, general support, and depot maintenance of the generator sets. 1-5. General a. The repair parts list is arranged as follows: (1) Individual parts and major assemblies are listed alphabetically by item name within the numbered functional groups. (2) Assembly components and subassemblies are indented and listed alphabetically by item name under major assemblies. b. This Repair Parts List is divided into the following parts: (1) Repair parts part I. A list of repair parts authorized for the performance of maintenance at the organizational level. The Prescribed Load Allowance (PLA) is those repair parts quantitatively allocated to organizational level in the repair parts list. These items are the mandatory minimum stockage allowances. repair (2) Repair parts parts authorized part II. for the A list of performance Change 8 1-1 TM 5-6115-365-15 C3 of maintenance at the direct support, general support, and depot level. 1-6. Explanation of Columns The following provides an explanation of columns in the tabular lists in Part I and Part II. a. Source, Maintenance, and Recoverability Codes (SMR). Note Common hardware items known to be readily available in Army supply channels will be assigned Maintenance codes only. Source codes, Recoverability codes, and Maintenance Allowances will not be assigned to this category. (1) Source code. Indicates the selection status and source for the listed item. Source codes used are: CODE EXPLANATION P......................Applied to repair parts which are stocked in or supplied from DSA/GSA or Army supply system, and authorized for use at indicated levels. M.....................Applies to repair parts which are not procured or stocked but are to be manufactured at indicated maintenance levels. A .....................Applied to assemblies which are not procured or stocked as such but made up of two or more units, each of which carry individual stock numbers and descriptions and are procured and stocked and can be assembled by units at indicated maintenance levels. X .....................Applied to parts and assemblies which are not procured or stocked, the mortality of which is normally below that of the applicable end item, and the failure of which should result in retirement of the end item from the supply system. X1 ...................Applied to repair parts which are not procured or stocked, the requirement for which will be supplied by use of the next higher assembly or component. X2 ...................Applied to repair parts which are not stoc ked. The indicated maintenance level requiring such repair parts will attempt to obtain them through cannibalization; if not obtainable through cannibalization, such repair parts will be requisitioned with supporting justification through normal supply channels. G.....................Applied to major assemblies that are procured with PEMA (Procurement Equipment Missile Army) funds for initial issue only to be used as exchange assemblies at DSU and GSU maintenance level. These assemblies will not be stocked above DSU and GSU level or returned to depot supply level. (2) Maintenance code. Indicates the lowest level of maintenance authorized to install the listed item. The maintenance level codes are: CODE EXPLANATION C.....................Operator maintenance O.....................Organizational maintenance F......................Direct support maintenance H.....................General support maintenance D.....................Depot maintenance (3) Recoverability code. Indicates whether unserviceable items should be returned for recovery or salvage. Items not coded are expendable. Recoverability codes are: CODE EXPLANATION R.....................Applied to repair parts and assemblies which are economically repairable at DSU and GSU activities and normally are furnished by supply on an exchange basis. T......................Applied to high dollar value recoverable repair parts which are subject to special handling and are issued on an exchange basis. Such repair parts normally are repaired or overhauled at depot maintenance activities. U.....................Applies to repair parts specifically selected for salvage by reclamation units because of precious metal content, critical materials, high dollar value reusable casings or castings. (4) This column also lists, below the SMR code, an index number for each item in ascending numerical sequence, which is used to locate items in the publication when the Federal stock number and/or reference number is not known. b. Federal Stock Number. stock number for the item. Indicates the Federal c. Description. Indicates the Federal item name and any additional description of the item required. A part number or other reference number is followed by the applicable five-digit Federal supply code for manufacturers in parentheses. Repair parts quantities included in the kits, sets, and assemblies are shown in front of the repair part name. d. Unit of Measure. Indicates the unit used as a basis for issue, e.g., ea, pr, ft, yd, etc. e. Quantity Incorporated in Unit. Indicates the quantity of the item used in the functional group. f. Fifteen-Day Allowances. Organizational Maintenance (1) The allowance columns are divided into subcolumns. Indicated in each sub-column 1-2 TM 5-6115-365-15 C4 opposite the first appearance of each item is the total quantity of items authorized for the number of equipments supported. Subsequent appearances of the same item will have no entry in the allowance columns but will have in the description column a reference to the first appearance of the item. Items authorized for use as required but not for initial stockage are identified with an asterisk in the allowance column. (2) The quantitative allowances for organizational level of maintenance represents one initial prescribed load for a 15-day period for the number of equipments supported. Units and organizations authorized additional prescribed loads will multiply the number of prescribed loads authorized by the quantity of repair parts reflected in the appropriate density column to obtain the total quantity of repair parts authorized. (3) Organizational units providing maintenance for more than 100 of these equipments shall determine the total quantity of parts required by converting the equipment quantity to a decimal factor by placing a decimal point before the next to last digit of the number to indicate hundredths, and multiplying the decimal factor by the parts quantity authorized in the 51100 allowance column. Example: Authorized allowance for 51-100 equipments is 12; for 140 equipments multiply 12 by 1.40 or 16.80 rounded off to 17 parts required. (4) Subsequent changes to allowances will be limited as follows: No change in the range of items is authorized. If additional items are considered necessary, recommendation should be forwarded to U.S. Army Troop Support Command for exception or revision to the allowance list. Revisions to the range of items authorized will be made by this Command based upon engineering experience, demand data, or TAMMS information. g. Thirty-Day DS/GS Maintenance Allowances. (1) The allowance columns are divided into subcolumns: Indicated in each subcolumn, opposite the first appearance of each item, is the total quantity of items authorized for the number of equipments supported. Subsequent appearances of the same item will have no entry in the allowance column, but will have in the description column a reference to the first appearance of the item. Items authorized for use as required but not for initial stockage are identified with an asterisk in the allowance column. (2) The quantitative allowances for DS/GS levels of maintenance will represent initial stockage for a 30-day period for the number of equipments supported. (3) Determination of the total quantity of parts required for maintenance of more than 100 of these equipments can be accomplished by converting the equipment quantity to a decimal factor by placing a decimal point before the next to last digit of the number to indicate hundredths, and multiplying the decimal factor by the parts quantity authorized in the 51-100 allowance column. Example: Quantity authorized allowance for 51-100 equipments is 40; for 150 equipments multiply 40 by 1.50 or 60 parts required. h. One-Year Allowances Per 100 Equipments/ Contingency Planning Purposes. Indicates opposite the first appearance of each item the total quantity required for distribution and contingency planning purposes. The range of items indicates total quantities of all authorized items required to provide for adequate support of 100 equipments for one year. i. Depot Maintenance Allowance Per 100 Equipments. Indicates opposite the first appearance of each item the total quantity authorized for depot maintenance of 100 equipments. Subsequent appearances of the same item will have no entry in this column, but will have in the description column a reference to the first appearance of the item. Items authorized for use but not for initial stockage are identified with an asterisk in the allowance column. j. Illustration. (1) Figure number. Indicates the figure number of the illustration in which the item is shown. (2) Item number. Indicates the callout number used to reference the item in the illustration. 1-7. Special information a. Repair parts mortality has been based on 2000 hours of operation per year. b. Parts which require manufacture or assembly at a level higher than that authorized for installation will indicate in the source column the higher level. Change 8 1-3 TM 5-6115-365-15 1-8. Index of Federal Supply Codes for Manufacturers Code Manufacturer Code 02032 04939 06716 12204 14850 19702 80204 John R. Hollingsworth Martin-Marietta Corp. Lakeview Mfg. Co. Chrysler Corp. Tobyhanna Army Depot Maintenance Div. Stardyne Industries U.S.A. Standards Institute 81343 81348 81349 88044 96906 97403 Manufacturer Society of Automotive Engineers Federal Specification, GSA Military Specification, DSA Aeronautical Standards Group, Navy, and Air Force Military Standards, DSA Engineer R and D Laboratories Section IIl. GENERAL MAINTENANCE 1-9. General 1-10. Cleaning For general maintenance, welding and painting, refer to the technical manuals designated for each generator set and trailer. Cleaning the power units by wiping dirt and dust off the equipment with a clean, dry cloth. Use a brush on hardto-remove dirt. 1-4 Change 8 TM 5-6115-365-15 CHAPTER 2 GENERATOR SET PU-617/M Section I. DESCRIPTION AND DATA 2-1. Description a. General. The PU-617/M is a self-contained, mobile, general purpose power supply (Refer to figure 2-1). The set is comprised of two 3 kW, model MEP 016A Military Standard generator sets, mounted on an M101 trailer, and includes the components listed in Table 2-1, below. The two generators are powered by directly coupled 4-cylinder, 6-hp Military Standard engines. A power transfer switch is provided for connecting the generators' output to a common load. b. Engines. For description and maintenance information pertaining to the engines, refer to TM 5-2805-203-14. c. Generators. For description and generator operation and maintenance information not covered in this chapter, refer to TM 5-6115-271-14. d. Trailer. For description and trailer maintenance information, refer to TM 9-2330-202-14P. 2-2. Tabulated Data Table 2-1 lists the components for PU-617/M. Table 2-1. PU-617/M Components. FSN 2330-738-8509 6115-01-143-3311 2590-00-420-8929 2910-066-1235 7240-222-3088 4210-00-555-8837 5975-878-3791 5120-251-4489 Qty Nomenclature 1 Trailer: M101 2 Generator: 3 kW, 60 cycle, Model SF 3.0 MD 1 Leg prop assembly, trailer 2 Adapter assembly, fuel drum 4 Can, gasoline: military 5-gallon 1 Fire extinguisher 2 Ground rod (w/attachments) 1 Sledge hammer Change 10 2-1/(2-2 blank) TM 5-6115-365-15 2-2.1. General 2-2.2. General Maintenance Procedures a. Maintenance Forms and Records. Every mission begins and ends with the paperwork. There isn't much of it, but you have to keep it up. The forms and records you fill out have several uses; they are a permanent record of the services, repairs, and modifications made on your equipment; they are reports to Organizational Maintenance and to your Commander; and they are a checklist for you when you want to know what is wrong with the equipment after its last use, and whether those faults have been fixed. For information you need on forms and records, see: DA Pamphlet 738-750. a. Cleanliness. Dirt, grease, oil, and debris only get in the way and may cover up a serious problem. Clean as you work and as needed. Use dry cleaning solvent Type II, Fed. Spec PD-680, on all metal surfaces. b. Preventive Maintenance Checks and Services. (See Table 2-2) (1) Do your before (B) PREVENTIVE MAINTENANCE just before you operate your equipment. Pay attention to the CAUTIONS and WARNINGS. (2) Do your during (D) PREVENTIVE MAINTENANCE while the equipment and/or its component systems are in operation. (3) Do your after (A) PREVENTIVE MAINTENANCE right after operating the equipment. Pay attention to the CAUTIONS and WARNINGS. (4) Do your MAINTENANCE weekly. weekly (W) PREVENTIVE (5) Do your monthly MAINTENANCE once a month. (M) PREVENTIVE (6) If something doesn't work, troubleshoot it with the instructions in the appropriate TM and notify your supervisor. (7) Always do your PREVENTIVE MAINTENANCE in the same order until it gets to be a habit. Once you've had some practice, you'll spot anything wrong in a hurry. WARNING Dry cleaning solvent, Type II, Fed. Spec PD-680, is potentially dangerous to personnel and property. Do not use near open flame or excessive heat. Flash point of solvent is 139°F (59.4°C). b. Bolts, Nuts, and Screws. Check them all for obvious looseness, missing, bent, or broken condition. You can't try them all with a tool, of course, but look for chipped paint, bare metal, or rust around bolt heads. If you find one you think is loose, tighten it, or report it to Organizational Maintenance. c. Welds. Look for loose or chipped paint, rust, or gaps where parts are welded together. If you find a bad weld, report it to Organizational Maintenance. d. Electric Wires and Connectors. Look for cracked or broken insulation, bare wires, and loose or broken connectors. Check for loose connectors and make sure the wires are in good shape. Report loose connectors and bad wires to organizational maintenance. e. Hydraulic Lines and Fittings. Look for wear, damage, leaks, and make sure clamps and fittings are tight. Wet spots show leaks, of course, but a stain around a fitting or connector can mean a leak. If a leak comes from a loose fitting or connector, report it to Organizational Maintenance. If something is broken or worn out, report it to Organizational Maintenance. 2-2.3. Fluid Leakage (8) If anything looks wrong and you can't fix it, write it on your DA Form 2404. If you find something seriously wrong, report it to Organizational Maintenance RIGHT NOW. (9) When you do your PREVENTIVE MAINTENANCE, take along the tools you need to make all the checks. You always need a rag or two, also. It is necessary for you to know how fluid leakage affects the status of the fuel, lubricating, coolant and hydraulic systems. The following are definitions of the types/classes of leakage you need to know to be able to determine the status of your equipment. Learn, then be familiar with them and REMEMBER--WHEN in DOUBT, NOTIFY YOUR SUPERVISOR! Change 10 2-2.1 TM 5-6115-365-15 CAUTION Equipment operation is allowable with minor leakages (Class I or II) except fuel. Of course, consideration must be given to the fluid capacity in the item/system being checked/inspected. When in doubt, notify your supervisor. When operating with Class I or II leaks, check fluid levels more often than required in your PMCS. a. Class I. Seepage of fluid (as indicated by wetness or discoloration) not great enough to form drops. b. Class II. Leakage of fluid great enough to form drops but not enough to cause drops to drip from item being checked/inspected. c. Class III. Leakage of fluid great enough to form drops that fall from the item being checked/ inspected. Class III leaks should be reported to your supervisor or to Organizational Maintenance. Table 2-2. Operator/Crew Preventive Maintenance Checks and Services Item No. NOTE: These checks are to be made in the order listed, within designated interval. B - Before A - After M - Monthly D - During W - Weekly Item to be Inspected Equipment is not Procedure: Check for and have Interval ready/available repaired, filled, or adjusted as needed if: B D A W M 1 • • • ENGINE. Inspect engine for evidence of leakage (oil or fuel) on, around, or under engine. 2 • HARDWARE. Check for loose, damaged, or missing hardware and parts. 3 • AIR FILTER. Check for a serviceable and clean air filter. Restricted or dirty filter. 4 • FIRE EXTINGUISHER. Check for damaged or broken seal. Check valve and indicator. Contents indicator is not in green area, or valve is damaged, seal is broken. 5 • GROUNDING. Check to insure generator is properly grounded. Check grounding connections. Check ground cable and clamps. Generator set not properly grounded. 6 • FUEL FILTER. Inspect the fuel bowl, filter element, filter head and bowl gasket. Components are defective. 7 • OIL LEVEL. Check oil level. Add oil as required. Below add or above full mark. 8 • 2-2.2 Change 10 GAGES AND INSTRUMENTS. Check for proper generator operation. Class III oil leak or any fuel leak. TM 5-6115-365-15 Table 2-2. Operator/Crew Preventive Maintenance Checks and Services (cont.) Item No. NOTE: These checks are to be made in the order listed, within designated interval. B - Before A - After M - Monthly D - During W - Weekly Item to be Inspected Equipment is not Procedure: Check for and have Interval ready/available repaired, filled, or adjusted as needed if: B D A W M 8 cont. • a. VOLTMETER. Models MEP-016A and MEP-021A adjust for desired voltage. Rotate voltage selector switch to monitor the various output voltage combinations. Model MEP-026A Adjust for proper DC volts (must not exceed 28 V max). Desired voltage cannot be obtained and maintained. • b. FREQUENCY METER. Normal indication MEP-016A 59-61 MEP-021A 392408. Indicates frequency too high or too low. • c. LOAD METER. Indicates percentage of applied load. Rotate current selector switch to monitor the load applied to each phase. Not to exceed 100%. No indication when load is applied. • d. TACHOMETER. ENNormal indication Models MEP-016A & MEP-021 A. RPM is not in the normal operating range. MEP-016A 3564-3636 RPM MEP-021A 3394-3463 RPM 9 TIRES • Check tires (1) for cuts, foreign objects, or unusual tread wear. Remove any stones from between the treads. Check that tire pressure is 35 PSI (241.22 kPa) when tires are cool. One tire (1) is flat, missing, or unserviceable. Change 10 2-2.3 TM 5-6115-365-15 Table 2-2. Operator/Crew Preventive Maintenance Checks and Services (cont.) Item No. NOTE: These checks are to be made in the order listed, within designated interval. B - Before A - After M - Monthly D - During W - Weekly Item to be Inspected Equipment is not Procedure: Check for and have Interval ready/available repaired, filled, or adjusted as needed if: B D A W M 10 WHEELS NOTE On Models M101, M101A1, M116, and M116A1, the left wheel and stud nuts are turned counterclockwise to tighten and clockwise to loosen. Right wheel and stud nuts are turned clockwise to tighten and counterclockwise to loosen. On Models M101A2 and M116A2 the left and right stud nuts are turned clockwise to tighten and counterclockwise to loosen. • 11 Check wheels (2) for damage and wheel stud nuts (3) for tightness and presence. One wheel (2) is damaged. One wheel stud nut (3) loose or missing. DRAWBAR RING, INTERVEHICULAR CABLE, SAFETY CHAINS, AND FRAME • a. Check drawbar ring (4) for secure mounting and obvious damage. Ring is loose or bent. • b. Check intervehicular cable (5) for cuts and breaks. Intervehicular cable is broken or missing. 2-2.4 Change 10 TM 5-6115-365-15 Table 2-2. Operator/Crew Preventive Maintenance Checks and Services (cont.) Item No. 11 cont. NOTE These checks are to be made in the order listed, within designated interval. B - Before A - After M - Monthly D - During W - Weekly Item to be Inspected Equipment is not Procedure: Check for and have Interval ready/available repaired, filled, or adjusted as needed if: B D A W M • • 12 Safety chains are missing or unsecured. d. Inspect the entire chassis frame (7) when trailer is loaded for damage, cracks, broken welds. Frame is obviously broken or cracked. SUPPORT LEG ASSEMBLY • With trailer connected to towing vehicle, check support leg assembly (8) for ease of operation. 13 Support leg assembly is seized. BRAKE SYSTEM - Models M101A2 and M116A2 only. • 14 c. Check safety chains (6) for secure mounting and obvious damage. Test brake system by hooking trailer to towing vehicle. • Service brakes fail to operate. HANDBRAKES - All models With trailer hooked to towing vehicle, set the handbrakes (9). Move the trailer slightly to see if the handbrakes hold the wheels. Handbrakes cannot be adjusted. Change 10 2-2.5 TM 5-6115-365-15 Table 2-2. Operator/Crew Preventive Maintenance Checks and Services (cont.) Item No. NOTE These checks are to be made in the order listed, within designated interval. B - Before A - After M - Monthly D - During W - Weekly Item to be Inspected Equipment is not Procedure: Check for and have Interval ready/available repaired, filled, or adjusted as needed if: B D A W M 15 LIGHTS AND REFLECTORS NOTE An assistant is required while checking the brake lights. • a. Connect the intervehicular cable (10) to the towing vehicle. • b. Operate the vehicle light switch through all settings and check the lights (11). Check for damage and presence of reflectors (12). 2-2.6 Change 10 Lights or reflectors are damaged, missing, or fail to operate properly. TM 5-6115-365-15 Table 2-2. Operator/Crew Preventive Maintenance Checks and Services (cont.) NOTE These checks are to be made in the order listed, within designated interval. B - Before D - During Item Interval No. B D A W M A - After W - Weekly Item to be Inspected Procedure: Check for and have repaired, filled, or adjusted as needed 16 • CANVAS COVER ASSEMBLY a. Check for missing and bad tiedown straps and snap fasteners (13). b. Check for missing and bad ropes (14). c. Check for missing and bad straps and buckles (15). d. Check for ripped seams and tears. 17 • TAILGATE a. Check for bad slats (16). b. Check for missing or bad strap hinge assemblies (I 7). c. Check for missing or bad strap latch assemblies (18). M - Monthly Equipment is not ready/available if: Change 10 2-2.7 TM 5-6115-365-15 Table 2-2. Operator/Crew Preventive Maintenance Checks and Services (cont.) Item No. 18 NOTE These checks are to be made in the order listed, within designated interval. B - Before A - After M - Monthly D - During W - Weekly Item to be Inspected Equipment is not Procedure: Check for and have Interval ready/available repaired, filled, or adjusted as needed if: B D A W M • FRONT RACK ASSEMBLY a. Check for bad slats (19). b. Check for missing or bad strap hinge assemblies (20). 19 • BOW ASSEMBLIES Inspect for bad bow assemblies (21). 20 • SIDE RACK ASSEMBLIES a. Check for missing or bad storage clips (22). b. Check for bad stakes (23). c. Check for bad slats (24). d. Check for missing or bad strap hinge assemblies (25). 2-2.8 Change 10 TM 5-6115-365-15 Table 2-2. Operator/Crew Preventive Maintenance Checks and Services (cont.) Item No. NOTE These checks are to be made in the order listed, within designated interval. B - Before A - After M - Monthly D - During W - Weekly Item to be Inspected Equipment is not Procedure: Check for and have Interval ready/available repaired, filled, or adjusted as needed if: B D A W M 21 TRAILER OPERATION • a. Be alert for any unusual noises while towing the trailer. Stop and investigate any unusual noises. • b. Ensure that the trailer is tracking/following correctly behind towing vehicle with no side pull. Trailer is not tracking/following correctly. Change 10 2-2.9 TM 5-6115-365-15 CAUTION REMOVE TARPAULIN, BOWS AND RACKS BEFORE OPERATION BE SURE TAILGATE IS DOWN AND REMOVE ANYTHING IN THE TRAILER THAT MIGHT OBSTRUCT THE FREE CIRCULATION OF AIR. SHIPPING DIMENSIONS LENGTH WIDTH HEIGHT WEIGHT 147 INCHES 74 INCHES 65 INCHES 2,175 POUNDS Figure 2-1. PU-617/M, right front 3/4 view. 2-2.10 Change 10 TM 5-6115-365-15 Section II. OPERATING INSTRUCTIONS 2-3. Setting-Up Instructions a. Leveling. (1) Remove the canvas tarpaulin and remove the racks. (1) Locate the trailer on as level a surface as possible in order for the generator sets to operate efficiently. (2) Open the trailer tailgate and remove all loose auxiliary items and anything else that might block the free circulation of air through the trailer and around the generator sets. (2) Set brakes and block wheels securely to prevent any movement. Operate handbrake at weekly intervals to assure freedom of linkage. (3) Pull the leg support down and adjust length for firm contact with ground. Warning Wheels must be blocked, brakes set, and leg support down in support position before attempting to roll up the tarpaulin and before starting to assemble or set-up the equipment for operation. Caution It is of foremost importance that there be free circulation of air around the generator sets at all times during operation. Inadequate ventilation is a major cause of damage to the equipment. (3) Be sure the transfer switch load cables are connected to the generator sets as illustrated in figure 2-3. (4) Connect the fuel hoses as illustrated in figure 2-4. b. Grounding. Warning Never operate the generator set in an enclosed area unless the exhaust gases are piped to the outside. Inhalation of exhaust fumes will result in serious illness or death. Warning Never operate the generator set until it has been properly grounded. Electrical defects in the load lines or equipment can cause death by electrocution when contact is made with an ungrounded system. 2-4. Starting (1) The generator set must be grounded prior to operation. The ground may be any of three methods, depending on the location and terrain. a. Perform setting-up and pre-starting procedures (para 2-3). (a) The ground rod driven to a depth of b. Be sure generator transfer switch is OFF (fig. 2-3). (b) An c. Start the generator TM 5-6115-271-14. 8 feet. underground metallic water piping system. set as instructed in 2-5. Stopping (c) A metal plate (9 sq ft) buried at a depth of 4 feet. a. Turn generator transfer switch OFF or in position to select standby generator (fig. 2-3). (2) The ground lead must be No. 6 AWG copper wire bolted or clamped to the rod, plate, or piping system. b. Stop the generator TM 5-6115-271-14. (3) Connect the other end of the ground lead to the generator set ground stud as shown in figure 2-2. (4) Be sure that both generators are connected to the generator set ground stud as shown in figure 2-2. c. Preparation for Starting. set as instructed in 2-6. Operation a. Start the generator (para 2-4) and position transfer switch to desired generator. b. Operate the TM 5-6115-271-14. generator as instructed in c. Perform the fuel transfer procedure as instructed in figure 2-4. Change 8 2-3 TM 5-6115-365-15 Figure 2-2. PU-617/M set up for operation. 2-4 TM 5-6115-365-15 Figure 2-2. Continued. Change 8 2-5 TM 5-6115-365-15 Figure 2-3. Interconnection diagram, transfer switch-to-generators. 2-6 TM 5-6115-365-15 C1 Figure 2-4. Fuel system connection and transfer procedure. 2-7 TM 5-6115-365-15 C1 Section III. OPERATOR'S MAINTENANCE INSTRUCTIONS 2-7. Transfer Switch Indicating Lamps b. Installation. Install the indicator light lamps as illustrated in figure 2-5. a. Removal. Remove the indicating lamps as illustrated in figure 2-5. 2-8. Field Expedient Repairs Trouble Power transfer switch will not supply power to load. 2-8 Probable cause Switch or terminal board defective. Remedy Disconnect generator sets from transfer cables and connect load cables directly to the individual terminal boards of the generator sets. TM 5-6115-365-15 C1 Figure 2-5. Transfer switch, removal, disassembly, reassembly, and installation. 2-10 TM 5-6115-365-15 C1 1 2 3 4 S 6 7 8 9 10 11 12 13 14 Screw Lockwasher Flat washer Cover Gasket Screw Flat washer Lockwasher Hexnut Screw Knob Transfer switch Hex nut Lockwasher 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Preformed packing Light and wire assembly Lens Lamp Screw Hexnut Lockwasher Electrical lead Fastener Screw Flat washer Hex nut Lockwasher Flat washer 29 30 31 32 33 34 35 36 37 38 39 40 41 42 Hexnut Lockwasher Flatwasher Electrical lead Flat washer Hex nut Lockwasher Terminal board Gasket Terminal lug Locknut Stuffing tube assembly Transfer switch box Rivet Figure 2-5. Continued. Section IV. ORGANIZATIONAL MAINTENANCE INSTRUCTIONS 2-9. Transfer Switch Indicating Lights a. Removal. Remove the indicating lights as illustrated in figure 2-5. b. Installation. Install the indicator or lights as illustrated in figure 2-5. 2-10. Ground Wires and Terminal Stud a. Removal. Remove the ground wires from the ground terminal and generator sets as shown in figure 2-2. Remove the terminal stud. b. Installation. Install the ground wires, and terminal stud as shown in figure 2-2. Section V. DIRECT AND GENERAL SUPPORT AND DEPOT MAINTENANCE INSTRUCTIONS 2-11. Generator Transfer Switch a. Removal and Disassembly. (1) Tag and disconnect leads from the output terminals to load. (2) Remove and disassemble the transfer switch as illustrated in figure 2-5. b. Reassembly and Installation. (1) Reassemble and install the transfer switch as illustrated in figure 2-5. (1) Disconnect fuel lines. (2) Disconnect electrical leads and cables. (3) Disconnect oil drain adapters. (4) Remove 8 bolts that secure the two generator sets to the trailer and remove the generator sets. b. Installation. Using figure 2-7 as a guide, perform the following steps: (1) Secure the two generator sets to the trailer bed with 8 bolts. (2) Connect load connections. (Refer to fig. 2-6). (2) Connect the oil drain adapters. 2-12. Generator Sets (3) Connect the electrical leads and cables. a. Removal. Using figure 2-7 as a guide, perform the following steps: (4) Connect fuel lines. 2-11 TM 5-6115-365-15 Figure 2-6. Transfer switch wiring diagram. 2-12 Change 8 TM 5-6115-365-15 C1 Figure 2-7. PU-617M overall component location diagram. 2-13 TM 5-6115-365-15 C1 (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION REF NUMBER & MFG CODE 00001 00002 0 00003 P 0 00004 0 00005 0 00006 M 0 00007 P 0 00008 0 00009 0 00010 0 00011 0 00012 0 00013 0 00014 00015 4730-270-4581 2-14 PART I REPAIR PARTS FOR ORGANIZATIONAL MAINTENANCE GROUP 01 - ENGINE 0106 - ENGINE LUBRICATION SYSTEM ADAPTER: 1/2-20 x 1/4-18 (5) QTY INC IN UNIT (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) 1-5 6-20 (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. EA 2 * * * * EA 4 * * * * 4820-277-1765 CLAMP MS35842-11 (96906) COCK, PLUG, SPRING, KEY: 1/4-18 x 1/4-18 EA 2 * * * * 4730-278-6317 COUPLING: 1/4, iron pipe size EA 2 * * * * EA 2 SEE GRP 9501 5310-584-5272 HOSE: 1/2-10 x 10 in. lg, oil drain SAEJ30CL30RSTYPE1 (81348) MANUFACTURE FROM : HOSE: 1/2-10 oil drain (As required) SAEJ30CL30RS (81348) LOCK, WASHER: 1/2 IN. EA 2 * * * * 4730-196-1465 NIPPLE, CLOSE: 1/4 iron pipe size x 7/8, lg EA 2 * * * * 4730-196-1502 NIPPLE: 1/4, iron pipe size, x 1-1/2, lg EA 2 * * * * 5310-282-7818 NUT: 1/2 IN. EA 2 * * * * 5330-684-3430 “O" RING EA 2 * * * * 4730-277-6447 UNION, BULK HEAD EA 2 * * * * EA 4 EA 1 EA 3 EA 1 EA 4 EA 1 EA 4 EA 2 EA 2 EA 8 EA 6 EA 1 EA 2 4730-908-3194 4730-684-6032 FT GROUP 15 - FRAME, TOWING, ATTACHMENTS, AND DRAWBARS 00016 X2 0 00017 X2 0 00018 X2 0 00019 X2 0 00020 X2 0 00021 X2 0 00022 X2 0 00023 X2 0 00024 X2 0 00025 X2 0 00026 X2 0 00027 X2 0 00028 X2 0 00029 USABLE ON CODE (4) UNIT OF MEAS 1501 - FRAME ASSE MBLY 2590-473-6331 BRACKET ASSEMBLY: liquid count, 5 gal MS53052-1 (96906) BRACKET ASSEMBLY, SLEDGE HAMMER 13214E1214 (97403) CLAMP 13212E3573 (97403) CLAMP 13212E3572 (97403) CLAMP, GROUND ROD 13212E3617-1 (97403) CLIP SPRING, SLEDGE HAMMER 13214E1213-1 (97403) HOLDER, FUEL ADAPTER 13211E4889-2 (97403) HOLDER, FUEL DRUM ADAPTER 13212E3553-1 (97403) HOLDER, SPOUT CAN, FLEXIBLE 13212E3553-2 (97403) NUT, PLAIN, HEXAGON: No. 4-40 machine, screw MS35649-242 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 MS51922-1 (96906) TM 5-6115-365-15 C1 (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION REF NUMBER & MFG CODE X2 0 00030 X2 0 00031 X2 0 00032 X2 0 00033 X2 0 00034 X2 0 00035 X2 0 00036 X2 0 00037 X2 0 00038 X2 0 00039 X2 0 00040 X2 0 00041 X2 0 00042 X2 0 00043 X2 0 00044 X2 0 00045 X2 0 00046 X2 0 00047 X2 0 00048 X2 0 00049 X2 0 00050 X2 0 00051 X2 0 00052 X2 0 00053 NUT, SELF-LOCKING, HEXAGON: 1/4 x 20 MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 3/8-16 MS51922-17 (96906S NUT, SELF-LOCKING, HEXAGON: 5/16-18 MS51922-9 (96906) NUT, SELF-LOCKING, HEAD: 5/16-18 MS51922-9 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 x 1, lg MS90725-8 (96906) SCREW, CAP, HEXAGON HEAD MS90725-8 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 x 3/4, lg MS90725-6 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 x 3/4, lg MS90725-6 (96906) SCREW, CAP, HEXAGON HEAD: 3/8-16 x 1-1/4 MS90725-62 (96906) SCREW, CAP, HEXAGON HEAD: 5/16-18 x 1, lg MS90725-34 (96906) SCREW, CAP, HEXAGON HEAD: 5/16-18 x 1, lg MS90725-34 (96906) SCREW, MACHINE: flat head, 1/4-20 x 3/4, lg MS35190-289 (96906) SCREW, MACH , PAN HEAD: 4-40 x 5/8, lg MS35206-218 (96906) WASHER, FLAT: round, 3/8 screw size MS27183-14 (96906) WASHER, FLAT: round, 1/4, nominal size MS27183-10 (96906) WASHER, FLAT: round, 1/4 nominal size MS27183-10 (96906) WASHER, FLAT.: round, 1/4 nominal, size M27183-10 (96906) WASHER, FLAT: round, 1/4 screw size MS27183-10 (96906) WASHER, FLAT: round, 1/4-20 screw size MS27183-10 (96906) WASHER, FLAT: round, 4-10 screw size MS27183-3 (96906) WASHER, FLAT: round, 5/16 MS27183-12 (96906) WASHER, FIAT: round, 5/16 screw size MS27183-12 (96906) WASHER, LOCK, SPLIT, HELICAL MS35338-40 (96906) 00054 P 0 00055 X2 0 00056 USABLE ON CODE (4) UNIT OF MEAS (5) QTY INC IN UNIT EA 4 EA 8 EA 16 EA 4 EA 4 EA 2 EA 6 EA 1 EA 2 EA 16 EA 4 EA 4 EA 8 EA 8 EA 32 EA 8 EA 2 EA 4 EA 12 EA 4 EA 16 EA 8 (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) 1-5 6-20 * * (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. EA EA 8 EA 1 EA 1 1507 - LANDING GEAR, LEVELING JACKS (MECHANICAL OR HYDRAULIC) 2590-318-6691 TRAILER LEG, PROP ASSEMBLY 13214E1206 (97403) BRACKET, TRAILER PROP ASSEMBLY 13214E1207 (97403) * * 2-15 TM 5-6115-365-15 C1 (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION REF NUMBER & MFG CODE X2 0 00057 X2 0 00058 X2 0 00059 X2 0 00060 X2 0 00061 X2 0 00062 X2 0 00063 X2 0 00064 X2 0 00065 X2 0 00066 X2 0 00067 FITTI NG, LUBRICATION: 1/8-27 thd MS15006-1 (96906) LEG, BASE 13214E1212 (97403) LEG, UPPER 13214E1208 (97403) NUT 13214E1211 (97403) NUT, SELF-LOCKING HEXAGON: 3/8-16 MS51922-17 (96906) PIN, COTTER: 1/8 dia, x 3/4, lg MS24665-351 (96906) RIVET, SOLID: universal head, 1/4 x 2, lg MS20613-8P32 (96906) SCREW 13214E1210 (97403) SCREW, CAP, HEXAGON HEAD: 3/8-16 x 1-1/4 MS90725-62 (96906) SHAFT 13214E1209 (97403) WASHER, FLAT: round, 3/8 nominal size MS27183-14 (96906) 00068 00079 X2 0 00080 X2 0 00081 2910-066-1235 7240-222-3088 5120-203-4656 5975-878-3791 ADAPTER ASSEMBLY, FUEL DRUM 13211E7541 (97403) CAN, GASOLINE: 5 gallon, Military MILG1283 (81349) HAMMER HAND: double face, 8 lb GGGH86TYPEXCLASS1 (81348) NUT, PLAIN, HEXAGON: brass, 3/8-16 MS16203-27 (96906) ROD, GROUND: w/attachments MILR11461TYPE2STYLE2 (81349) SCREW, CAP, HEXAGON HEAD: 3/8-16 x 3/4, lg MS35309-358 (96906) SPOUT CAN: flexible, w/adapter assembly MILS1285 (81349) TERMINAL, LUG, CRIMP: No. 6 3/8, stud MS20659-110 (96906) WASHER, FLAT, BRASS, ELECTRIC: 3/8 thd size AN961-66T (88044) 1-5 6-20 (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. EA 1 EA 1 EA 1 EA 1 EA 3 EA 1 EA 1 EA 1 EA 3 EA 1 EA 6 EA 2 * * * * EA 4 * * * * EA 1 * * * * EA 1 EA 2 * * * * EA 1 EA 2 EA 3 EA 2 EA 1 EA 1 EA 8 EA 8 2210 - DATA PLATES AND INSTRUCTION HOLDERS PLATE, IDENTIFICATION: ground term 13205E4918 (97403) PLATE, IDENTIFICATION 13205E4916-1 (97403) GROUP 40 - ELECTRICAL MOTOR AND GENERATORS 00083 4000 - GENERATOR ASSEMBLY 2-16 (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) 2202 - ACCESSORY ITEMS 00082 X2 0 00084 X2 0 00085 (5) QTY INC IN UNIT GROUP 22 - BODY CHASSIS OR BULL, AND ACCESSORY ITEMS 00069 P C 00070 P 0 00071 P C 00072 X2 0 00073 P C 00074 X2 0 00075 X2 0 00076 X2 0 00077 X2 0 00078 USABLE ON CODE (4) UNIT OF MEAS NUT, SELF-LOCKING, HEXAGON:1/2-13 UNC MS51922-33 (96906) SCREW, CAP, HEXAGON HELD: 1/2-13 x 1-3/4 MS90725-114 (96906) TM 5-6115-365-15 (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION REF NUMBER & MFG CODE PAOZZ 00086 X2 O 00087 X2 O 00088 5365-00-915-8370 00089 LEAD, GROUND: generator No. 1 to stud, 10 ft MANUFACTURE FROM: WIRE, ELECTRICAL: copper No. 6 QQW343TYPERBCLASS1 (81349) LEAD, GROUND: generator No. 2 to stud, 4 ft MANUFACTURE FROM: WIRE, ELECTRICAL: No. 6 QQW343TYPERBCLASS1 (81349) NUT, PLAIN, HEXAGON: 3/8-16 MS16203-39 (96906) NUT, PLAIN, HEXAGON: brass, 3/8-16 MS16203-27 (96906) NUT, PLAIN, WING: brass, 3/8-16 MS35425-28 (96906) STUD 13214E1223 (97403) WASHER, FLAT, ELECTRIC: 3/8 in thd size AN961-66T (88044) WASHER, LOCK: flat external tooth, 3/8 MS35335-91 (96906) 00100 00101 (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) 6-20 (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. SEE GRP 9501 SEE GRP 9501 * * * * * * * * 1-5 EA 8 EA 8 EA 8 EA 1 FT EA 1 FT EA 2 EA 1 EA 1 EA 1 EA 4 EA 2 EA 4 EA 1 EA 4 EA 8 EA 1 EA 4 EA 4 EA 8 GROUP 42 - ELECTRICAL EQUIPMENT 4206 - THERMOSTATIC, AUTOMATIC AND MANUAL CONTROL DEVICES X2 O 00102 X2 O 00103 X2 O 00104 X2 O 00105 NUT, SELF-LOCKING, HEXAGON: 3/8-16 MS51922-17 (96906) PLATE 13212E3569 (97403) SCREW, CAP, HEXAGON HEAD: 3/8-16 x 1-1/4 MS90725-62 (96906) WASHER, FLAT: round, 3/8 screw MS27183-14 (96906) 00106 00107 GROUP 76 - FIRE FIGHTING EQUIPMENT COMPONENTS 7638 - PORTABLE FIRE FIGHTING EQUIPMENT 4210-555-8837 00112 00113 P O 00114 (5) QTY INC IN UNIT 4019 - RADIO INTERFERENCE SUPPRESSION M O 00090 P O 00091 M O 00092 P O 00093 X2 O 00094 X2 O 00095 X2 O 00096 X2 O 00097 X2 O 00098 X2 O 00099 P C 00108 X2 O 00109 X2 O 00110 X2 O 00111 SPACER 13212E3554 (97403) WASHER, BEVELED 13206E4482-2 (97403) WASHER, FLAT: round, 1/2 screw size MS27183-18 (96906) USABLE ON CODE (4) UNIT OF MEAS EXTINGUISHER, FIRE W/BRACKET MILE52031 (81349) NUT, SELF-LOCKING, HEXAGON: 1/4-20 MS51922-1 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 x 1, Ig MS90725-8 (96906) WASHER MS27183-10 (96906) GROUP 95 - GENERAL USE STANDARDIZED PARTS 9501 - HARDWARE SUPPLIES AND BULK MATERIAL, COMMON 4730-684-6032 HOSE, 1 2 id SAEJ30CL30RSTYPE1 (81348) FT Change 8 2-17 TM 5-6115-365-15 C1 (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION REF NUMBER & MFG CODE P O 00115 2-18 Change 1 WIRE, ELECTRICAL: copper, No. 6 uninsulated QQW343TYPERBCLASS1 (81349) USABLE ON CODE (4) UNIT OF MEAS FT (5) QTY INC IN UNIT (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) 1-5 6-20 * * (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. * * TM 5-6115-365-15 (1) (2) (3) (4) DESCRIPTION FEDERAL SMR CODE STOCK NUMBER USABLE UNIT ref NUMBER & MFR CODE ON CODE (5) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC OF IN MEAS UNIT (6) (7) ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. PART II REPAIR PARTS FOR DS, GS, AND DEPOT MAINTENANCE GROUP 01-ENDING 0106 - ENGINE LUBRICATION SYSTEM 00001 00002 O 00003 P O 00004 O 00005 O 00006 M O 00007 4730-270-4581 ADAPTER: 1/2-20X 1/4-18 EA 2 • • • • • • • • 4730-908-3196 CLAMP MS35842-11(96906) COCK, PLUG, SPRING, KEY: 1/4-18 X 1/4-18 EA 4 • • 2 • • 2 10 10 EA 2 • • • • • • • • EA 2 • • • • • • • • EA 2 P O 00008 O 00009 O 00010 O 4730-684-6032 5310-584-5272 COUPLING: 1/4, iron pipe size 13218E0064-2 HOSE: 1/2-10 X 10 in. 1g, oil drain SAEJ30CL30RSTYPE1 (81348) MANUFACTURE FROM: HOSE: 1/2-10, oil drain (As required) SAEJ30CL30RS (81348) LOCK, WASHER: 1/2 IN. EA 2 • • • • • • • • 4730-196-1465 NIPPLE, CLOSE: 1/4, iron pipe size X 7/8, Ig EA 2 • • • • • • • • 4730-196-1502 NIPPLE, 1/4, iron pipe size, X 1-1/2, lg EA 2 • • • • • • • • 5310-282-7818 NUT: 1/2 IN. EA 2 • • • • • • • • 5330-684-3420 "O" RING EA 2 • • • • • • • • 4730-277-6447 UNION, BULK HEAD EA 2 • • • • • • • • EA 4 EA 1 EA 3 EA 1 EA 4 EA 1 EA 4 EA 2 EA 2 EA 8 EA 6 EA 1 00011 O 00012 O 00013 O 00014 00015 4820-277 -1765 4730-00-187-7595 00026 X2 O 00027 X2 O 00028 SEE GRP 9501 GROUP 15 - FRAME, TOWING ATTACHMENTS, AND DRAWBARS 1501 - FRAME ASSEMBLY 00016 X2 O 00017 X2 O 00018 X2 O 00019 X2 O 00020 X2 O 00021 X2 O 0002 2 X2 O 00023 X2 O 00024 X2 O 00025 X2 O FT 2590-473-6331 BRACKET ASSEMBLY: liquid count, 5 gal MS53052-1 (96906) BRACKET ASSEMBLY, SLEDGE HAMMER 13214E1214(97403) CLAMP 13212E3573(97403) CLAMP 13212E3572(97403) CLAMP, GROUND ROD 13212E3617-1 (97403) CLIP SPRING, SLEDGE HAMMER 13214E1213-1 (97403) HOLDER, FUEL ADAPTER 13211 E4889-2 (97403) HOLDER, FUEL DRUM ADAPTER 1321E3553-1 (97403) HOLDER, SPOUT, CAN, FLEXIBLE 13212E3553-2 (97403) NUT, PLAIN, HEXAGON: No. 4-40 machine. screw MS35649-242 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 MS51922-1 (96906) Change 10 2-19 TM 5-6115-365-15 C1 (1) (2) (3) (4) USABLE UNIT FEDERAL SMR CODE X2 O 00029 X2 O 00030 X2 O 00031 X2 O 0O032 X2 O 00033 X2 O 00034 X2 O 00035 X2 O 00036 X2 O 00037 X2 O 00038 X2 O 00039 X2 O 00040 X2 O 00041 X2 O 00042 X2 O 00043 X2 O 00044 X2 O 00045 X2 O 00046 X2 O 00047 X2 O 00048 X2 O 00049 X2 O 00050 X2 O 00051 X2 O 00052 X2 O 00053 2-20 STOCK NUMBER ref NUMBER & MFR CODE (5) (6) (7) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER DESCRIPTION ON CODE NUT, SELF-LOCKING, HEXAGON: 1/4-20 MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 3/8-16 MS51922-1(96906) NUT, SELF-LOCKING, HEXAGON: 5/16-18 MS51922-9 (96906) NUT, SELF-LOCKING, HEXAGON: 5/16-18 MS51922-9 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 X 1, lg MS90725-8 (96906) SCREW, CAP, HEXAGON HEAD MS90725-8 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 X 3/4, lg MS90725-6 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 X 3/4, lg MS90725-6 (96906) SCREW, CAP, HEXAGON HEAD: 3/8-16 X 1-1/4 MS90725-62 (96906) SCREW, CAP, HEXAGON HEAD: 5/16-18 X 1, lg MS90725-34 (96906) SCREW, CAP, HEXAGON HEAD: 5/16-18 X 1, lg MS90725-34 (96906) SCREW, MACHINE: flat head, 1/4-20 X 3/4, lg MS35190-289 (96906) SCREW, MACHINE, PAN HEAD: 4-40 X 5/8, lg MS35206-218 (96906) WASHER, FLAT: round, 3/8, screw size MS27183-14 (96906) WASHER , FLAT: round, 1/4, nominal size MS27183-10 (96906) WASHER, FLAT: round, 1/4, nominal size MS27183-10 (96906) WASHER, FLAT: round, 1/4, nominal size MS27183-10 (96906) WASHER, FLAT: round, 1/4, screw size MS27183-10 (96906) WASHER, FLAT: round, 1/4-20, screw size MS27183-10 (96906) WASHER, FLAT: round, 4-10, screw size MS27183-3 (96906) WASHER, FLAT: round, 5/16 MS27183-12 (96906) WASHER, FLAT: round, 5/16, screw size MS27183-12 (96906) WASHER, LOCK, SPLIT, HELICAL MS35338-40 (96906) INC OF IN MEAS UNIT EA 2 EA 4 EA 8 EA 16 EA 4 EA 4 EA 2 EA 6 EA 1 EA 2 EA 16 EA 4 EA 4 EA 8 EA 8 EA 32 EA 8 EA 2 EA 4 EA 12 EA 4 EA 16 EA 8 EA 8 EA 8 ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. TM 5-6115-365-15 (1) (2) (3) (4) USABLE UNIT FEDERAL SMR CODE STOCK NUMBER 00054 P O 00055 PB 00056 X2 O 00057 X2 O 00058 X2 O 00059 X2 O 00060 X2 O 00061 X2 O 00062 X2 O 00063 (6) (7) (8) (9) ON CODE INC OF IN MEAS UNIT ALLOWANCE ALLOWANCE 100 (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. 1507-LANDING GEAR, LEVELING JACKS (MECHANICAL OR HYDRAULIC) 2590-00-420-8929 X2 O 00064 X2 O 00065 X2 O 00066 X2 O 00067 00068 TRAILER LEG, PROP ASSEMBLY 13214E1206 (97403) BRACKET, TRAILER PROP ASSEMBLY 13214E1207 (97403) FITTING, LUBRICATION 1/8-27 THD MS15006-1 (96906) LEG, BASE 13214E1212 (97403) LEG, UPPER 13214E1208 (97403) NUT 13214E1211 (97403) NUT, SELF-LOCKING, HEXAGON 3/8-16 MS51922-17 (96906) PIN, COTTER: 1/8 DIA, X 314, LG MS24665-351 (96906) RIVET, SOLID: UNIVERSAL HEAD, 1/4 x 2, LG MS20613-8P32 (96906) SCREW 13214E1210 (97403) SCREW, CAP, HEXAGON HEAD: 3/8-16 x 1-1/4 MS90725-62 (96906) SHAFT 13214E1209 (97403) WASHER, FLAT: ROUND, 3/8, NOMINAL SIZE MS27183-14 (96906) EA 1 * * 2 * * 2 10 10 EA 1 EA 1 EA 1 EA 1 EA 1 EA 3 EA 1 EA 1 EA 1 EA 3 EA 1 EA 6 EA 1 EA 2 * * 2 * * 2 10 10 EA 4 * * 2 * * 2 10 10 EA 1 * * 2 * * 2 10 10 EA 1 EA 2 * * 2 * * 2 10 10 EA 1 EA 2 EA 3 GROUP 18-BODY, CAB, HOOD AND HULL 1810-CARGO BODY 00069 X2 DR 00070 TRAILER 13212E3552 (97403) 00071 GROUP 22-BODY CHASSIS OR HULL, AND ACCESSORY ITEMS 2202-ACCESSORY ITEMS 00072 P C 00073 P O 00074 P C 00075 X2 O 00076 P C 00077 X2 O 00078 X2 O 00079 X2 O 00080 ref NUMBER & MFR CODE (5) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER DESCRIPTION 2910-066-1235 7240-222-3088 5120-203-4656 5975-878-3791 ADAPTER ASSEMBLY, FUEL DRUM 13211E7541 (97403) CAN, GASOLINE: 5 GALLON, MILITARY MILG1283 (81349) HAMMER HAND: DOUBLE FACE, 8 LB GGGH86TYPEXCLASS1 (81348) NUT, PLAIN, HEXAGON: BRASS, 3/8-16 MS16203-27(96906) ROD GROUND: W/ATTACHMENTS MILR11461TYPE2STYLE2 (81349) SCREW, CAP, HEXAGON HEAD: 3/8-16 x 3/4, LG MS35309-358 (96906) SPOUT CAN: FLEXIBLE, W/ADAPTER ASSEMBLY MILS1285 (81349) TERMINAL LUG, CRIMP: NO 6 3/8, STUD MS20659-110 (96906) Change 9 2-21 TM 5-6115-365-15 (1) (2) (3) (4) DESCRIPTION USABLE UNIT FEDERAL SMR CODE STOCK NUMBER X2 O 00081 WASHER, FLAT, BRASS, ELECTRIC: 3/8 thd size AN961-66T (88044) 00082 PLATE, IDENTIFICATION: ground terminal 13205E4918 (97403) PLATE, IDENTIFICATION 13205E4916-1 (97403) PLATE INFORMATION, WIRING DIAGRAM 13214E1499 (97403) 00086 X2 F 00095 X2 F 00096 X2 F 00097 X2 F 00098 X2 F 00099 X2 F 00100 X2 F 00101 X2 F 00102 X2 F 00103 X2 F 00104 X2 F 00105 2-22 INC (7) ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. EA 2 EA 1 EA 1 EA 1 EA 2 EA 8 EA 8 EA 8 EA 8 EA 8 EA 1 2-8 24 EA 8 2-8 26 EA 6 2-8 18 EA 6 2-8 21 EA 1 2-8 23 EA 4 2-8 22 EA 12 2-8 7 EA 12 2-8 20 EA 8 2-8 27 EA 4 2-8 25 EA 6 2-8 19 GROUP 40 - ELECTRICAL MOTOR AND GENERATORS 4000 - GENERATOR ASSEMBLY 00087 00094 (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER OF IN MEAS UNIT (6) 2210 - DATA PLATES AND INSTRUCTION HOLDERS X2 O 00083 X2 O 00084 X2 F 00085 X2 FR 00088 X2 O 00089 X2 O 00090 X2 O 00091 X2 O 00092 X2 O 00093 ref NUMBER & MFR CODE ON CODE (5) 6115-017-8237 GENERATOR SET: 3WK60HZ MILG52367 (81349) NUT, SELF-LOCKING, HEXAGON: 1/2-13 unc MS51922-33 (96906) SCREW, CAP, HEXAGON HEAD: 1/2-13 X 1-3/4 MS90725-114 (96906) SPACER 13212E3554 (97403) WASHER, BEVELED 13206E4482-2 (97403) WASHER, FLAT: round. 1/2, screw size MS27183-18 (96906) 4018 - TERMINAL BLOCKS, JUNCTION BOXES GASKET 13212E3610 (97403) NUT, PLAIN, HEXAGON: brass, 1/4-20, jam MS16203-37 (96906) NUT, PLAIN, HEXAGON: No. 10-24 MS35649-202 (96906) SCREW, MACHINE: pan head, No. 10-24 X 1, Ig MS35206-267 (96906) TERMINAL BOARD 13212E3606 (97403) TERMINAL LOAD 13208E3820-6 (97403) WASHER, FLAT: round, No. 8, nominal size MS27183-7 (96906) WASHER, FLAT round, No. 10, nominal size MS27183-8 (96906) WASHER, LOCK, SPLIT, HELICAL: 1/4, nominal size MS35338-101 (96906) WASHER, LOCK, FLAT: internal tooth, 1/4, screw size MS35333-108 (96906) WASHER, LOCK, HELICAL, SPLIT: No. 10, nominal size MS35338-43 (96906) TM 5-6115-365-15 (1) (2) (3) (4) USABLE UNIT FEDERAL SMR CODE STOCK NUMBER 00106 P O 00110 X2 O 00111 X2 O 00112 X2 O 00113 X2 O 00114 X2 O 00115 X2 O 00116 00117 00118 O P P O O X2 F 00128 X2 F 00129 X2 F 00130 X2 F 00131 ON CODE LEAD, GROUND: generator No. 1 to stud, 10 ft MANUFACTURE FROM: WIRE ELECTRICAL: copper, No. 6 QQW343TYPERBCLASS1 (81349) LEAD, GROUND: generator No. 2 to stud, 4 ft MANUFACTURE FROM: WIRE, ELECTRICAL: No. 6 QQW343TYPER BCLASS1 (81349) NUT, PLAN, HEXAGON: 3/8-16 MS16203-39 (96906) NUT, PLAIN, HEXAGON: brass, 3/8-16 MS16203-27 (96906) NUT PLAIN, WING: brass, 3/8-16 MS35425-28 (96906) STUD 13214E1223 (97403) WASHER, FLAT, ELECTRIC: 3/8 in. thd size AN961-66T (88044) WASHER, LOCK: flat external tooth, 3/8 MS35335-91 (96906) P O 00108 M O 00109 P (6) (7) (8) (9) INC OF IN MEAS UNIT ALLOWANCE ALLOWANCE 100 (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. 4019 - RADIO INTERFERENCE SUPPRESSION M O 00107 P2 FR 00119 X2 F 00120 X2 F 00121 X2 F 00122 X2 F 00123 X2 F 00124 X2 F 00125 X2 F 00126 X2 F 00127 P O ref NUMBER & MFR CODE (5) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER DESCRIPTION EA 1 FT EA SEE GRP 9501 SEE GRP 9501 1 FT EA 2 EA 1 EA 1 EA 1 EA 4 EA 2 EA 2 EA 1 2-8 13 EA 1 2-8 15 EA 1 2-8 14 EA 1 2-8 1 EA 1 2-8 10 EA 1 2-8 11 EA 1 2-8 12 EA 2 2-8 2 EA 4 2-8 9 EA 4 2-8 4 EA 2 2-8 17 EA 1 GROUP 42 - ELECTRICAL EQUIPMENT 4206 - THERMOSTATIC, AUTOMATIC AND MANUAL CONTROL DEVICES 6110-999-6142 DISTRIBUTION BOX 13212E3555 (97403) BOX, DISTRIBUTION 13212E3556 (97403) CABLE 13212E3570-1 (97403) CABLE 13212E3571-1 (97403) COVER, DISTRIBUTION BOX 13212E3557 (97403) LEAD, ELECTRICAL 13212E3567-1 (97403) LEAD, ELECTRICAL 13212E3567-2 (97403) LEAD, ELECTRICAL 13212E3567-3 (97403) LIGHT AND WIRE 13212E3560 (97403) Lamp, Indicator 13214E1391 (97403) Lens, CIear 181-0931-401 (72610) G9B(GR) (59224) Housing 181-8836-09-553 (72619) NUT, PLAIN, HEXAGON: jam, 1/4-20 MS35691-1 (96906) PACKING, PREFORMED, HYDRAULIC "O" RING MS28775-011 (96906) PACKING, PREFORMED. HYDRAULIC "O" RING MS28775-132 (96906) PACKING, PREFORMED, HYDRAULIC "O" RING MS28775-111 (96906) * 2-8 * * * * * 2 2 29 Change 8 2-23 TM 5-6115-365-15 (1) (2) (3) (4) DESCRIPTION FEDERAL SMR CODE STOCK NUMBER X2 F 00132 X2 F 00133 X2 F 00134 P F 00135 X2 F 00136 X2 F 00137 P O PA D 5930-01-160-0235 5355-01-166-3672 53050-9846216 X2 O 00138 X2 O 00139 X2 O 00140 X2 O 00141 00142 4210-555-8837 00148 SCREW, MACHINE: pan head, 1/4-20 X 3/4 MS35206-281 (96906) SCREW, MACHINE: pan head No 8-32 X 1/2, Ig MS35206-245 (96906) STUFFING TUBE 13212E3582-4 (97403) SWITCH, ROTARY: 30 amp 13219E9860 WASHER, FLAT: round, 114, nominal size MS27183-11 (96906) WASHER, LOCK, SPLIT, HELICAL: No. 8 MS35338-42 (96906) KNOB 03524-1 (82121) SCREW, MACHINE PAN HAND 02016 (82121) NUT, SELF-LOCKING, HEXAGON: 3/8-16 MS51922-17 (96906) PLATE 13212E3569 (97403) SCREW, CAP, HEXAGON HEAD: 3/8-16 X 1-1/4 MS90725-62 (96906) WASHER, FLAT: round, 3/8 screw MS27183-14 (96906) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC OF IN MEAS UNIT (7) ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. EA 4 2-8 3 EA 12 2-8 5 EA 2 2-8 16 EA 1 2-8 28 EA 4 2-8 8 EA 12 2-8 6 EA 1 2-8 30 EA 1 2-8 31 EA 4 EA 1 EA 4 EA 8 * * * * * 2 2 EXTINGUISHER, FIRE W/BRACKET MILE52031 (81349) NUT, SELF LOCKING, HEXAGON: 1/4-20 MS51922-1 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 X 1, Ig MS9072548 (96906) WASHER MS27183-10 (96906) EA 1 EA 4 EA 4 EA 8 * * 2 * * 2 10 10 FT * * * * * 10 10 FT * * * * * 52 52 GROUP 95 - GENERAL USE STANDARDIZED PARTS 9501 - HARDWARE SUPPLIES AND BULK MATERIAL, COMMON 00149 P O 00150 P O 00151 ref NUMBER & MFR CODE ON CODE (6) GROUP 76- FIRE FIGHTING EQUIPMENT COMPONENTS 7638 - PORTABLE FIRE FIGHTING EQUIPMENT 00143 P C 00144 X2 O 00145 X2 O 00146 X2 O 00147 USABLE UNIT (5) 4730684-6032 Change 11 2-24 HOSE: 1/2, id SAE130CL30RSTYPE2 (81348) WIRE, ELECTRICAL: copper, No. 6. uninsulated QQW343TYPERBCLASS1 (81349) TM 5-6115-365-15 LEGEND TO PARTS, FIGURE 2-8 ITEM NO. FUNCT GROUP ITEM NAME 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 4206 4206 4206 4206 4206 4206 4018 4206 4206 4206 4206 4206 4206 4206 4206 4206 4206 4018 4018 4018 4018 4018 4018 4018 4018 4018 4018 4206 4206 4206 4206 COVER LIGHT-WIRE SCREW PACKING SCREW WASHER WASHER WASHER NUT LEAD LEAD LEAD BOX CABLE CABLE STUFFING PACKING NUT WASHER WASHER SCREW TERMINAL LOAD TERMINAL BOARD GASKET WASHER NUT WASHER SWITCH PACKING KNOB SCREW, MACHINE PAN HAND Figure 2-8. Distribution box. Change 11 2-25/(2-26 blank) TM 5-6115-365-15 CHAPTER 3 GENERATOR SET PU-619/M Section I. DESCRIPTION AND DATA 3-1. Description a. General. Two 10 kW, model SF 10,0-MD design) generator sets, mounted on 1-1/2 ton trailer, model M 103A, constitute a self-contained mobile unit referred to as Trailer Mounted Generator Set PU 619/M (Refer to fig. 3-1). The two 10 kW generators are powered by directly coupled four-cylinder, 20 hp military standard model 4A084 engines. A power transfer switch is provided for connecting the generators' output to a common load. PU 619/M includes the components listed below in Table 3-1. b. Generators. For description and generator operation and maintenance information not covered in this chapter, refer to TM 5-6115-275-14. c. Engines. For description and engine maintenance information not covered in this chapter, refer to TM 5-2805-259-14. d. Trailer. For description and trailer maintenance information not covered in this chapter, refer to TM 9-2330-213-14. e. Lubrication. Refer to LO 9-2330-213-12, TM 5-6115-275-14, TM 5-2805-259-14 and LO 5-2805-259-12 for all lubrication information required for PU-619/M. 3-2. Tabulated Data Table 3-1 lists the components for PU-619/M. Table 3-1. ENPU-619/M Components. FSN Qty Nomenclature 2330-141-8052 6115-075-1641 1 2 2590-741-1037 2910-066-1235 7240-222-3088 1 2 4 4210-00-555-8837 5975-878-3791 5120-251-4489 6115-00-459-5946 6115-00-206-1271 2 2 1 1 1 Trailer: M103A Generator: 10 kW, Model SF 10.0-MD Leg prop assembly, trailer Adapter assembly, fuel drum Can, gasoline; military 5-gallon Fire extinguisher Ground rod (w/attachments) Sledge hammer Tarpaulin (Short Front) Tarpaulin (Long Front) Change 10 3-1 TM 5-6115-365-15 C1 CAUTION KEEP TARPAULIN ROLLED UP DURING OPERATION AND BE CERTAIN TO MAINTAIN THE MAXIMUM AMOUNT OF SPACE FOR VENTILATION AROUND THE GENERATOR SETS WHEN OPERATING. NOTE ROLL UP TARPAULIN AND REMOVE 2 BOLTS AND 2 NUTS FROM TOP OF SPLASH SHIELD. REMOVE SPLASH SHIELD BEFORE OPERATING EQUIPMENT. LENGTH WIDTH HEIGHT WEIGHT SHIPPING DIMENSIONS: 174 INCHES 83 INCHES 69 INCHES 5,000 POUNDS Figure 3-1. PU-619/M, left front, 3/4 view. 3-2 TM 5-6115-365-15 Section II. OPERATING INSTRUCTIONS 3-3. Setting-Up Instructions (a) The ground rod driven to a depth of 8 feet. a. Leveling. (b) An (1) Locate the trailer on as level a surface as possible in order for the generator sets to operate efficiently. underground metallic water piping system. (c) A metal plate (9 sq ft) buried at a depth of 4 feet. (2) Set brakes and block wheels securely to prevent any movement. Operate the handbrake at weekly intervals to assure freedom of linkage. (3) Pull leg support down and adjust length for firm contact with ground. Warning Wheels must be blocked, brakes set, and leg support down in support position before attempting to roll up the tarpaulin and before starting to assemble or setup the equipment for operation. b. Preparation for Starting (1) Roll up tarpaulin and remove splash shield as instructed in figure 3-1. (2) Remove all loose auxiliary items and anything else that might block the free circulation of air through the trailer and around the generator sets. Caution It is of foremost importance that there be free circulation of air around the generator sets at all times during operation. Inadequate ventilation is a major cause of damage to the equipment. (3) Be sure transfer switch load cables are connected to the generator sets as illustrated in figure 3-2. c. Grounding. Warning Never operate the generator set until it has been properly grounded. Electrical defects in the load lines or equipment can cause death by electrocution when contact is made with an ungrounded system. (1) The generator set must be grounded prior to operation. The ground may be any of three methods, depending on the location and terrain. (2) The ground lead must be No. 6 AWG copper wire bolted or clamped to the rod, plate, or piping system. (3) Connect the other end of the ground lead to the generator set ground stud as shown in figure 3-3. (4) Be sure that both generators are connected to the generator set ground stud as shown in figure 3-3. d. Fuel Hose Connection. Connect the fuel hoses as illustrated in figure 3-4. Warning Never operate the generator set in an enclosed area unless the exhaust gases are piped to the outside. Inhalation of exhaust fumes will result in serious illness or death. 3-4. Starting a. Perform the procedures (para 3-3). setting-up and pre-starting b. Be sure the generator transfer switch is OFF (fig. 3-2). c. Start the generator TM 5-6115-275-14. set as instructed in 3-5. Stopping a. Turn generator transfer switch OFF or in position to select standby generator (figure 3-2). b. Stop the generator TM 5-6115-275-14. set as instructed in 3-6. Operation a. Start the generator (para 3-4) and position transfer switch to desired generator. b. Operate the TM 5-6115-275-14. generator as instructed in c. Perform the fuel transfer procedure as instructed in figure 3-4. Change 8 3-3 TM 5-6115-365-15 C1 Figure 3-2. Interconnection diagram, transfer switch-to-generator. 3-4 TM 5-6115-365-15 C1 Figure 3-3. PU-619/M set up for operation. 3-5 TM 5-6115-365-15 C1 Figure 3-3. Continued. 3-6 TM 5-6115-365-15 C1 WARNING CLEAN UP ANY SPILLED FUEL immediately, AND LET FUMES EVAPORATE BEFORE STARTING THE GENERATOR. FUEL SYSTEM OPERATION 1. CONNECT THE AUXILIARY FUEL HOSE TO THE 3-WAY FUEL SELECTOR VALVE AND CONNECT THE OTHER END TO THE ADAPTER INSTALLED IN ONE OF THE 5-GALLON AUXILIARY FUEL CANS. 2. POSITION THE SELECTOR VALVE TO DRAW FUEL FROM THE GENERATOR-MOUNTED FUEL CAN. START THE GENERATOR AND BRING IT UP TO OPERATING SPEED. 3. POSITION THE SELECTOR VALVE TO DRAW FUEL FROM THE AUXILIARY FUEL CAN. OPERATE THE GENERATOR FOR APPROXIMATELY 4 HOURS ON THE AUXILIARY FUEL CAN, THEN TURN SELECTOR VALVE TO DRAW FUEL FROM THE GENERATOR-MOUNTED FUEL CAN. 4. SWITCH THE ADAPTER TO ANOTHER AUXILIARY FUEL CAN AND TURN THE SELECTOR VALVE BACK TO AUXILIARY FUEL SUPPLY POSITION. NOTE THIS PROCEDURE ELIMINATES NEED TO CHANGE FUEL CANS. WARNING DO NOT LET FUEL ADAPTERS COME IN CONTACT WITH THE BATTERIES. Figure 3-4. Fuel system connection and transfer procedure. 3-7 TM 5-6115-365-15 Section III. OPERATOR'S MAINTENANCE INSTRUCTIONS 3-7. Transfer Switch Indicating Lamps b. Installation. Install the indicator lamp and lens as illustrated in figure 3-8. a. Removal. Remove lens and remove indicator or lamp as illustrated in figure 3-8. 3-8. Field Expedient Repairs Trouble Power transfer switch will not supply power to load Probable cause Switch on terminal board defective Remedy Disconnect generator sets from transfer cables and connect load cables directly to the individual terminal boards of the generator sets All data on Page 3-10, including Figure 3-5 deleted. 3-8 Change 8 TM 5-6115-365-15 Section IV. ORGANIZATIONAL MAINTENANCE INSTRUCTIONS 3-9. Transfer Switch Indicating Lights secure the roof bows to the trailer bed and remove the bows. a. Removal. Remove the indicating lights as illustrated in figure 3-8. b. Installation. Install the indicating lights as illustrated in figure 3-8. (3) Remove the hardware that secures the leg prop to the rear underside of the trailer bed and remove the leg prop. b. Cleaning and Inspection. 3-10. Ground Wires, Strap, and Terminal Stud a. Removal. Remove the ground strap, and wires from the ground terminal stud and generator set as shown in figure 3-3. Remove the terminal stud. b. Installation. Install the ground strap, wires and terminal stud as shown in figure 3-3. (1) Clean tarpaulin and bows with water and detergent. Clean leg prop with approved cleaning solvent. Dry thoroughly. (2) Inspect tarpaulin for tears, holes, broken or missing ropes and straps, and other defects. Inspect bows and leg prop for cracks, bends, and any other defects. c. Installation. 3-11. Tarpaulin, Roof Bows, and Leg Prop (1) Mount the leg prop to the underside of the trailer bed and secure with mounting hardware. a. Removal. (1) Remove the tarpaulin from the unit. (2) Pull out the chain-secured pins that (2) Install the roof bows in the trailer bed and secure with pins. Install the tarpaulin and secure in desired position. Section V. DIRECT AND GENERAL SUPPORT AND DEPOT MAINTENANCE INSTRUCTIONS 3-12. Generator Transfer Switch (1) Disconnect fuel lines. a. Removal and Disassembly. (2) Disconnect electrical leads and load cables. (1) Tag and disconnect leads from the output terminals to load. (2) Remove and disassemble the transfer switch as illustrated in figure 3-8. b. Resassembly and Installation. (1) Reassemble and install the transfer switch as illustrated in figure 3-8. (2) Connect load connections. (Refer to fig. (3) Disconnect oil drain adapters. (4) Remove 2 bolts and 2 nuts that secure the muffler pipe on the front generator set to the trailer. (5) Remove the 8 bolts that secure the two generator sets to the trailer and remove the generator sets. b. Installation. Using figure 3-7 as a guide, perform the following steps: 3-6). 3-13. Generator Sets (1) Secure the 2 generator sets to the trailer bed with 8 bolts. a. Removal. Using figure 3-7 as a guide, perform the following steps: (2) Secure the front muffler pipe to trailer bed with 2 bolts and 2 nuts. Change 8 3-11 TM 5-6115-365-15 C1 Figure 3-6. Transfer switch wiring diagram. 3-12 TM 5-6115-365-15 C1 Figure 3-7. PU-619M overall component location diagram. 3-13 TM 5-6115-365-15 C1 3-14. Tarpaulin, Roof Bows, and Leg Prop a. Removal. Remove the tarpaulin, bows, and leg prop (para. 3-11). b. Repair. (1) Patch or sew rips and tears in the tarpaulin. Replace damaged or missing straps and ropes. Replace a tarpaulin that is too badly damaged to be repaired. (2) or leg prop. defective or prop that are Weld minor cracks and breaks in the bows Straighten bows where possible. Replace missing hardware. Replace bows or leg damaged beyond repair. c. Installation. Install tarpaulin, bows, and leg prop (para 3-11). 3-15. Trailer Bed a. Removal. (1) Remove the tarpaulin, roof bows, and leg prop (para 3-11). (5) Remove 8 bolts from the top surface of the trailer bed and 12 bolts from the underside that secure the gussets to the trailer. (6) Disconnect the electrical leads from the trailer lights and remove the trailer bed from the trailer. b. Cleaning, Inspection and Repair. (1) Clean bed with approved cleaning solvent. Dry thoroughly. (2) Inspect for broken welds, bends and dents, and any damage that prevents proper assembly of the unit. Weld cracks and breaks and straighten dents or bends where possible. Replace a trailer bed that is damaged beyond repair. c. Installation. (1) Install trailer bed on trailer and secure with 12 bolts on the underside and 8 bolts on the top. Connect wiring to lights. (2) Install the generator sets (para 3-13). (3) Install the transfer switch (para 3-12). (2) Remove the transfer switch from trailer (para 3-12). (4) Install the auxiliary fuel cans and secure with straps. (3) Remove the generator sets (para 3-13). (4) Loosen straps and remove auxiliary fuel cans from trailer. 3-14 (5) Install leg prop, roof bows, and tarpaulin (para 3-11). TM 5-6115-365-15 C1 (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION REF NUMBER & MFG CODE (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) 1-5 6-20 (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. 4730-766-7908 NIPPLE TUBE EA 2 * * * * 5310-282-7892 NUT, PLAIN, HEXAGON, RAIN HOSE EA 2 * * * * 5210-059-6372 WASHER, LOCK: oil drain union EA 2 * * * * EA 6 EA 6 EA 12 EA 6 EA 6 EA 6 SEE GRP 9501 SEE GRP 9501 5310-543-4717 BRACKET ASSEMBLY: 5 gallon MS53052-1 (96906) BRACKET 13214E1204 (97403) BUCKLE MS51940-7 (96906) FASTENER 1314E1205 (97403) HOOK, DRIP RAIL 13212E3616 (97403) STRAP, TOP: 30 in. lg 13214E1203-2 (97403) MANUFACTURE FROM: STRAP, WEBBING 1403 (06716) STRAP, BOTTOM: 18 in. lg 13214E1203-3 (97403) MANUFACTURE FROM: STRAP, WEBBING 1403 (06716) BRACKET ASSEMBLY, SLEDGE HAMMER 13214E1214 (97403) CLAMP, GROUND ROD 13212E3617-1 (97403) CLIP, SPRING, TENSION 13214E1213-1 (97403) NUT, PLAIN, HEXAGON, JAM: 3/8-16 MS16203-39 (96906) NUT, PLAIN, WING, BRASS 5310-088-1251 00005 00006 00007 X2 O 00008 X2 O 00009 X2 O 00010 X2 0 00011 X2 O (5) QTY INC IN UNIT PART I REPAIR PARTS FOR ORGANIZATIONAL MAINTENANCE GROUP 01 - ENGINE 0106 - ENGINE LUBRICATION SYSTEM 00001 00002 O 00003 O 00004 O USABLE ON CODE (4) UNIT OF MEAS GROUP 15 - FRAME, TOWING ATTACHMENTS, AND DRAWBARS 1501 - FRAME ASSEMBLY 7240-222-3088 5340-999-4286 M O 00013 P O 00014 M O 00015 5340-922-5653 P O 00016 X2 O 00017 X2 O 00018 X2 O 00019 X2 O 00020 O 00021 O 00022 O 00023 O 00024 O 00025 O 00026 O 00027 O 00028 O 00029 X2 O 00030 5340-922-5653 5340-999-6277 FT EA 6 FT EA 1 EA 4 EA 1 EA 3 EA 1 * * * * NUT, SELF-LOCKING, HEXAGON: 1/4 X 20 EA 2 * * * * 5310-088-1251 NUT, SELF-LOCKING, HEXAGON: 1/4 X 20 EA 1 * * * * 5310-088-1251 NUT, SELF-LOCKING, HEXAGON: 1/4 X 20 EA 8 * * * * 5310-087-4652 NUT, SELF-LOCKING, HEXAGON: 3/8 X 16 EA 24 * * * * 5305-225-3839 SCREW, CAP, HEXAGON HEAD: 1/4 X 20 X 1 lg EA 2 * * * * 5305-225-3839 SCREW, CAP, HEXAGON HEAD: 1/4 X 20 X 1 lg EA 1 * * * * 5305-269-3213 SCREW, CAP, HEXAGON HEAD: 3/8 X 16 X 1-1/4 EA 24 * * * * 5305-958-5247 SCREW, MACHINE, FLAT HEAD: 1/2 X 20 X 1 lg EA 8 * * * * 5340-00-878-5269 STUD: 3/8-16 X 2-1/2 13214E1223 (97403) EA 1 2590-932-7298 5340-914-2578 3-15 TM 5-6115-365-15 (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION (4) UNIT OF MEAS (5) QTY INC IN UNIT EA 4 5310-809-4058 WASHER, FLAT, ELECTRICAL- 3/8 thd size AN916-616T (88044) WASHER, FLAT: round EA 5310-809-4058 WASHER, FLAT: round, 1/4 screw size 5310-809-4058 REF NUMBER & MFG CODE X2 O 00031 O 00032 O 00033 O 00034 O 00035 O 00036 00037 00038 O 00039 X2 O 00040 O 00041 O 00042 O 00043 00044 X2 O 00045 O 00046 O 00047 O 00048 O 00049 X2 O 00050 O 00051 O 00052 O 00053 00054 00055 P O 00056 P O P O 00057 P OR 00058 00059 X2 O 00060 P C 00061 O 00062 X2 O 00063 X2 O 00064 USABLE ON CODE (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. 1-5 6-20 2 * * * * EA 4 * * * * WASHER, FLAT: round, 1/4 screw size EA 8 * * * * 5310-809-4061 WASHER, FLAT: round, 3/8 screw size EA 24 * * * * 5310-913-9776 WASHER, LOCK: external tooth, flat, 3/8 EA 2 * * * * 5310-080-8495 GROUP 18 - BODY, CAB, HOOD AND HULL 1801 - BODY, CAB, HOOD, HULL ASSEMBLIES NUT, PLAIN. WING: 1/4 x 20 EA 2 * * * * EA 1 5305-721-8010 PLATE, FRONT, SHIELD 13216E7433 (97403) SCREW, CAP, HEXAGON HEAD: 1/4 x 20 x 2 Ig EA 2 * * * * 5310-809-4058 WASHER, FLAT: round, 1/4 screw size EA 4 * * * * 5310-933-8121 WASHER, LOCK: spring, helical, 1/4 screw EA 2 * * * * EA 2 5310-269-4040 1810 - CARGO BODY BOLT, HEXAGON HEAD: 5/8-11 x 6-1/2 Ig FFB575 (97403) NUT, SELF-LOCKING, HEXAGON: 5/8 x 11 EA 8 * * * * 5310-087-4652 NUT, SELF-LOCKING, HEXAGON: 3/8 x 16 EA 12 * * * * 5305-269-3211 SCREW, CAP, HEXAGON HEAD: 3/8 x 16 x 1 Ig EA 16 * * * * 5305-724-5911 SCREW. CAP, HEXAGON HEAD 5/8-11 x 1-3/4 EA 6 * * * * 5310-809-4061 SHIM (As required) 13212E3590 (97403) WASHER, FLAT: round, 3/8 screw size EA 28 * * * * 5310-823-8803 WASHER, FLAT: round, 5/8 screw size EA 16 * * * * 5310-637-9541 WASHER, LOCK: spring, helical, 3/8 screw EA 4 * * * * EA 4 * * * * EA 2 * * * * EA 1 * * * 2 EA 6 EA 1 * * * * EA 12 * * * * EA 2 EA 4 2540-924-8478 5340-00-878-5269 2540-926-1003 6115-00-459-5946 7240-222-3088 5120-265-7462 5310-088-1251 9905-202-3639 9905-205-2795 3-16 Change 8 GROUP 22 - BODY CHASSIS OR HULL, AND ACCESSORY ITEMS 2201 - CANVAS ITEMS BOW, TRAILER TARPAULIN 13212E3597-1 (97403) PIN, QUICK RELEASE MS17990C613 (96906) BOW, TRAILER TARPAULIN 13212E3597-2 (97403) TARPAULIN 13216E7434 (97403) 2202 - ACCESSORY ITEMS CAN, GASOLINE,: 5-gallon military MILC1283 (81349) HAMMER, HAND: double faced, 8 lb GGGH86TYPEXCLASS1 (81348) NUT, SELF-LOCKING, HEXAGON: 1/4-20 REFLECTOR, CLEARANCE: amber MS35387-2 (96906) REFLECTOR, CLEARANCE: red MS35387-1 (96906) EA TM 5-6115-365-15 C1 (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION REF NUMBER & MFG CODE P C 00065 5975-642-8937 X2 O 00066 USABLE ON CODE (4) UNIT OF MEAS (5) QTY INC IN UNIT ROD, GROUND: Type 2, Style 2 MILR11461TYPE2STYLE2 (81349) EA 2 SCREW, CAP, HEXAGON HEAD: 1/4-20 x 1 lg MS90725-5 (96906) EA 12 WASHER, FLAT: round, 1/4 screw size EA 20 PLATE, IDENTIFICATION 13205E4916-3 (97403) PLATE, IDENTIFICATION, GROUND TERMINAL 13205E4918 (97403) PLATE, INFORMATION WIRING, DIAGRAM 13212E3587 (97403) EA 1 EA 1 EA 1 (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. 1-5 6-20 * * * * * * * * O 00067 00068 5310-809-8546 X2 O 00069 X2 O 00070 X2 O 00071 6115-916-9734 O 00072 O 00073 O 00074 00075 5305-989-7434 SCREW, MACHINE, PAN HEAD: 10-32 x 1/2 EA 16 * * * * 3-8 5 5310-809-4546 WASHER, FLAT: round, 10-32 screw size EA 16 * * * * 3-8 7 5310-045-3296 WASHER, LOCK, HELICAL, SPLIT: No. 10 EA 16 * * * * 3-8 6 EA 1 EA 1 EA 2 EA 2 * * * * 3-8 2 3-8 10 00076 X2 O 00077 X2 O 00078 X2 O 00079 O 00080 O 00081 O 00082 00083 00084 O 00085 O 00086 O 00087 00088 00089 X2 O 00090 O 00091 O 00092 X2 O 00093 X2 O 00094 X2 O 00095 X2 O 00096 2210 - DATA PLATES 6115-947-3380 6115-934-7878 5340-940-7332 5310-088-1251 GROUP 29 - AUXILIARY GENERATOR AND ENGINE AND CONTROLS (SPECIAL PURPOSE) 2941 - ENGINE MUFFLER, EXHAUST AND TAIL PIPES EXHAUST TUBE 13214E1238 (97403) TUBE, EXHAUST 13214E1389 (97403) CLAMP ASSEMBLY 13222Z3592-14 (97403) NUT, SELF-LOCKING, HEXAGON: 1/4 X 20 5305-225-3839 SCREW, CAP, HEXAGON HEAD: 1/4 X 20 X 1 lg EA 2 * * * * 5310-809-4058 WASHER, FLAT: round, 1/4 screw size EA 4 * * * * 5310-269-4040 GROUP 40 - ELECTRIC MOTORS AND GENERATORS 4000 - GENERATOR ASSEMBLY NUT, SELF-LOCKING, HEXAGON: 5/8-11 EA 8 * * * * 5305-724-5911 SCREW, CAP, HEXAGON HEAD: 5/8 X 11 X 1-3/4 EA 8 * * * * 5310-823-803 WASHER, FLAT: round head, 5/8 screw EA 16 * * * * EA 1 5310-225-6993 GROUP 42 - ELECTRICAL EQUIPMENT 4206 - THERMOSTATIC, AUTOMATIC AND MANUAL CONTROL DEVICES LIGHT AND WIRE: 12 in. lg 132123581-1 (9743) NUT, SELF-LOCKING, HEXAGON: 1/2-13 EA 4 * * * * 5310-225-6993 NUT, SELF-LOCKING, HEXAGON: 1/2-13 EA 4 * * * * 5330-618-5361 PACKING, PREFORMED, “O” RING MS28775-015 (96906) PACKING, PREFORMED, “O” RING MS28775-115 (96906) PACKING, PREFORMED, “O” RING MS28775-142 (96906) PLATE, INFORMATION WIRING, DIAGRAM 13212E3587 (97403) EA 4 3-8 4 EA 1 3-8 32 EA 2 3-8 15 EA 1 5330-579-7916 SEE GRP 2210 3-17 TM 5-6115-365-15 C1 (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION REF NUMBER & MFG CODE O 00097 O 00098 O 0099 O 00100 00101 USABLE ON CODE (4) UNIT OF MEAS (5) QTY INC IN UNIT (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) 1-5 5305-044-4153 SCREW, CAP, HEXAGON HEAD : 1/2-13 x 1 lg EA 4 5305-983-7467 SCREW, CAP: socket head, 1/2-13unc-3A x 3 lg EA 4 5310-809-3079 WASHER, FLAT, ROUND, BOX MOUNTING: 1/2 screw size EA 5310-809-5998 WASHER, FLAT: round, 1/2 in. screw 6-20 (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. ** * * * * * * 8 * * * * EA 8 * * * * * * * * 4216 - MISCELLANEOUS WIRING AND FITTING X2 O 00102 CLAMP, CABLE, DOUBLE 13212E3591-5 (97403) EA 2 X2 O 00103 CLAMP, CUSHIONED, SUPPORT LOOP: 1/8 MS21334-2 (96906) EA 2 NUT, PLAIN, HEXAGON: jam EA 1 NUT, PLAIN, HEXAGON: machine screw, 10-24 MS35649-202 (96906) EA 2 O 00104 X2 O 00105 5310-918-6921 O 00106 O 00107 X2 O 00108 5310-088-1251 NUT, SELF-LOCKING, HEXAGON: 1/4-20 EA 4 * * * * 5305-071-2241 SCREW, CAP, HEXAGON HEAD: 1/4-20 X 1-1/4 EA 4 * * * * SCREW, CAP, HEXAGON HEAD: 3/8-16 X 3/4 lg MS35309-58 (96906) EA 1 O 00109 O 00110 O 00111 O 00112 O 00113 M O 00134 5305-984-6211 SCREW, MACHINE, PAN HEAD: 10-24 X 5/8 lg EA 2 * * * * 5310-809-4058 WASHER, FLAT: round, 1/4 thd size EA 8 * * * * 5310-809-8546 WASHER, FLAT: round, No. 10 screw size EA 4 * * * * 5310-913-9776 WASHER, LOCK: external tooth, flat, 3/8 EA 1 * * * * 5310-045-3296 WASHER, LOCK: spring, helical, No. 10 EA 2 * * * * FT P O 00115 6145-299-6188 WIRE, ELECTRICAL: No. 6, copper, uninsulated QQW343TYPERBCLASS1 (81348) MANUFACTURE FROM: WIRE, ELECTRICAL: copper, uninsulated, No. 6 (As required) QQW343TYPERBCLASS1 (81348) GROUP 76 - FIRE FIGHTING EQUIPMENT COMPONENTS SEE GRP 9501 00116 00117 P C 00118 FT 4210-555-8837 7638 - PORTABLE FIRE FIGHTING EQUIPMENT EXTINGUISHER, FIRE, W/BRACKET MILE52031 (81349) EA 2 * * * * O 00119 X2 O 00120 5310-088-1251 NUT, SELF-LOCKING, HEXAGON: 1/4-20 EA 8 * * * * SCREW, CAP, HEXAGON: 1/4-20 X 5/8 lg MS90725-6 (96906) EA 8 O 00121 00122 5310-809-8546 WASHER, FLAT: round, 1/4 screw size EA 16 * * * * FT * * * * FT * * * * 00123 P O 00124 P O 00125 3-18 GROUP 95 - GENERAL USE STANDARDIZED PARTS 5340-922-5653 6145-299-6188 9501 - HARDWARE SUPPLIES AND BULK MATERIAL, COMMON WEBBING, STRAP 1403 (06716) WIRE, ELECTRICAL: No. 6, copper uninsulated QQW343TYPERBCLASS1 (81348) 3-8 3 3-8 9 TM 5-6115-365-15 C1 (1) (2) (3) (4) DESCRIPTION FEDERAL SMR CODE STOCK NUMBER 00007 X2 O 00008 X2 O 00009 X2 O 00010 X2 O 00011 X2 O 00012 M O 00013 ref NUMBER & MFR CODE ON CODE (6) (7) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC ALLOWANCE ALLOWANCE OF IN MEAS UNIT 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. 4730-766-7908 PART II REPAIR PARTS FOR DS, GS, AND DEPOT MAINTENANCE GROUP 01 - ENGINE 0106 - ENGINE LUBRICATION SYSTEM NIPPLE TUBE EA 2 * * * * * * * * 5310-282-7822 NUT, PLAIN, HEXAGON, RAIN HOSE EA 2 * * * * * * * * 5310-059-6372 WASHER, LOCK: oil drain union EA 2 * * * * * * * * EA 6 EA 6 EA 12 EA 6 EA 6 EA 6 00001 00002 O 00003 O 00004 O 00005 00006 USABLE UNIT (5) 5310-543-4717 GROUP 15 - FRAME, TOWING ATTACHMENTS, AND DRAWBARS 1501 FRAME ASSAULT BRACKET ASSEMBLY: 5 gallon MS53052-1 (96906) BRACKET 13214E1204 (97403) BUCKLE MS51940-7 (96906) FASTENER 13214E1205 (97403) HOOK, DRIP RAIL 13212E3616 (97403) STRAP, TOP: 30 in. lg 13214E1203-2 (97403) MANUFACTURE FROM: STRAP, WEBBING 1403 (06716) STRAP, BOTTOM: 18 in. lg 13214E1203-3 (97403) MANUFACTURE FROM: STRAP, WEBBING 1403 (06716) BRACKET ASSEMBLY, SLEDGE HAMMER 13214E1214 (97403) CLAMP, GROUND ROD 13212E3617-1 (97403) CLIP, SPRING, TENSION 13214E1213-1 (97403) NUT, PLAIN, HEXAGON, JAM: 3/8-16 MS16203-39 (96906) NUT, PLAIN, WING, BRASS 5310-088-1251 NUT, SELF-LOCKING, HEXAGON: 1/4 x 20 EA 2 * * * * * * * * 5310-088-1251 NUT, SELF-LOCKING, HEXAGON: 1/4 x 20 EA 1 * * * * * * * * 5310-088-1251 NUT, SELF-LOCKING, HEXAGON: 1/4 x 20 EA 8 * * * * * * * * 5310-087-4652 NUT, SELF-LOCKING, HEXAGON: 3/8 x 16 EA 24 * * * * * * * * 5305-225-3839 SCREW, CAP, HEXAGON HEAD: 1/4 x 20 x 1 Ig SCREW, CAP, HEXAGON HEAD: 1/4 x 20 x 1 lg EA 2 * * * * * * * * EA 1 * * * * * * * * 7240-222-3088 5340-999-4286 P O 00014 M O 00015 5340-922-5653 P O 00016 X2 O 00017 X2 O 00018 X2 O 00019 X2 O 00020 O 00021 O 00022 O 00023 O 00024 O 00025 O 00026 O 00027 5340-922-5653 5340-999-6277 2590-932-7298 5340-914-2578 5305-225-3839 FT EA SEE GRP 9501 SEE GRP 9501 6 FT EA 1 EA 4 EA 1 EA 3 EA 1 * * * * * * * * 3-19 TM 5-6115-365-15 C1 (1) (2) (3) (4) DESCRIPTION FEDERAL SMR CODE STOCK NUMBER O 00028 O 00029 X2 O 00030 X2 O 00031 O 00032 O 00033 O 00034 O 00035 O 00036 00037 5305-269-3213 00057 P O 00058 3-20 ref NUMBER & MFR CODE ON CODE (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC OF IN MEAS UNIT (6) (7) ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. 5310-809-4058 SCREW, CAP, HEXAGON HEAD: 3/8 x 16 x 1-1/4 SCREW, MACHINE, FLAT HEAD: 1/4 x 20 x 1 lg STUD: 3/8-16 x 2-1/2 13214E1223 (97403) WASHER, FLAT, ELECTRICAL: 3/8 thd size AN916-616T (88044) WASHER, FLAT: round 5310-809-4058 WASHER, FLAT: round, 1/4 screw size EA 4 * * * 5310-809-4058 WASHER, FLAT: round, 1/4 screw size EA 8 * * * 5310-809-4061 WASHER, FLAT: round, 3/8 screw size EA 24 * * * * * * * * 5310-913-9776 WASHER, LOCK: external tooth, flat, 3/8 GROUP 18- BODY, CAB, HOOD AND HULL 1801 - BODY, CAB, HOOD, HULL ASSEMBLIES NUT, PLAIN, WING: 1/4 x 20 EA 2 * * * * * * * * EA 2 * * * * * * * * EA 1 EA EA 2 4 * * * * * * * * * * * * * * * * EA 2 * * * * * * * * EA 1 EA 2 EA 1 EA 8 * * * * * * * * EA 12 * * * * * * * * EA 16 * * * * * * * * EA 6 * * * * * * * * EA 28 * * * * * * * * EA 16 * * * * * * * * EA 4 * * * * * * * * EA 4 * * 2 * * 2 8 5305-958-5247 D0038 O 00039 X2 O 00040 O 00041 O 00042 O 00043 00044 X2 DR 00045 X2 O 00046 X2 DR 00047 O O0048 O 00049 O 00050 O 00051 X2 O 00052 O 00053 O 00054 O 00055 00056 USABLE UNIT (5) 5310-080-8495 5305-721-8010 5310-809-4058 5310-933-8121 PLATE, FRONT, SHIELD 13212E3611-1 (97403) SCREW, CAP, HEXAGON HEAD: 1/4 x 20 x 2 lg WASHER, FLAT: round, 1/4 screw size 5310-269-4040 WASHER, LOCK: spring, helical, 1/4 screw 1810 - CARGO BODY BODY, TRAILER 13214E1495 (97403) BOLT, HEXAGON HEAD:5/8-11 x 6-1/2 lg FFB575 (97403) CHASSIS, TRAILER: M103A3 13212E3588-2 (97403) NUT, SELF-LOCKING, HEXAGON: 5/8 x 11 5310-087-4652 NUT, SELF-LOCKING, HEXAGON: 3/8 x 16 5305-269-3211 lg 5305-724-5911 SCREW, CAP, HEXAGON HEAD: 3/8 x 16 x 1 5310-809-4061 SCREW, CAP, HEXAGON HEAD: 5/8-11 x 1-3/4 SHIM (As required) 13212E3590 (97403) WASHER, FLAT: round, 3/8 screw size 5310-823-8803 WASHER, FLAT: round, 5/8 screw size 5310-637-9541 WASHER, LOCK: spring, helical, 3/8 screw GROUP 22 - BODY CHASSIS OR HULL, AND ACCESSORY ITEMS 2201 - CANVAS ITEMS BOW, TRAIL TARPAULIN 13212E3597-1 (97403) 2540-924-8478 EA 24 * * * * * * * * EA EA 8 1 * * * * * * * * EA 4 EA 2 * * * * * * * * * * * * * * * * * 8 TM 5-6115-365-15 (1) (2) (3) (4) DESCRIPTION FEDERAL SMR CODE STOCK NUMBER P O 00059 P OR 00060 M F 00061 2540-926-1003 P F 00062 M F 00063 2540-914-2558 P F 00064 M F 00065 2540-914-2558 P F 00066 X2 F 00067 X2 F 00068 X2 F 00069 X2 F 00070 X2 F 00071 X2 F 00072 X2 F 00073 X2 F 00074 00075 X2 O 00076 P C 00077 O 00078 X2 O 00079 X2 O 00080 P C 00081 X2 O 00082 O 00083 00084 X2 O 00085 2540-914-2558 2540-914-2558 2540-922-7651 2540-914-2569 5340-057-6956 5340-078-7029 7240-222-3088 5120-265-7462 5310-088-1251 9905-202-3639 9905-205-2795 5975-642-8937 5310-809-8546 6115-916-9734 USABLE UNIT ref NUMBER & MFR CODE ON CODE (5) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC OF IN MEAS UNIT (6) (7) ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. BOW, TRAILER TARPAULIN 13212E3597-2 (97403) TARPAULIN 13212E3598 (97403) STRAP, WEBBING: 16 x 3/4 x 18 Ig 13212E3598-1 (97403) MANUFACTURE FROM: STRAP, WEBBING 13212E3598-1-2-3 (97403) STRAP, WEBBING: 16 x 3/4 x 53 Ig 13212E3598-2 (97403) MANUFACTURE FROM: STRAP, WEBBING 13212E3598-1-2-3 (97403) STRAP, WEBBING: 16 x 3/4 x 18-1/2 Ig 13212E3598-3 (97403) MANUFACTURE FROM: STRAP, WEBBING 13212E3598-1-2-3 (97403) STRAP, WEBBING: 16 x 1 x 16 lg 13212E3598-4 (97403) STRAP, WEBBING: 16 x 1 x 19-1/2 lg 13212E3598-5 (97403) TEE, HOOK 13214E1498 (97403) BUCKLE: spring action MS51929-2 (96906) CHAPE ASSEMBLE 13214E1392 (97403) CLIP, END STRAP: black brass No. 1 MS51926-3 (96906) DEE, RING: bronze MS51925-8 (96906) ROPE: sisal, nom dia, x 30 Ig 13212E3598-11 (97403) 2202 - ACCESSORY ITEMS CAN, GASOLINE: 5-gallon military MILC1283 (81349) HAMMER, HAND: double faced, 8 lb GGGH86TYPEXCLASS1 (81348) NUT, SELF-LOCKING, HEXAGON: 1/4-20 EA 2 * * * * * * 4 4 EA 1 * 2 2 * 2 2 13 13 EA 8 REFLECTOR, CLEARANCE: amber MS35387-2 (96906) REFLECTOR, CLEARANCE: red MS35387-1 (96906) ROD, GROUND: Type 2, Style 2 MILR11461TYPE2STYLE2 (81349) SCREW, CAP, HEXAGON HEAD: 1/4-20 x 1 g19 MS90725-5 (96906) WASHER, FLAT: round, 1/4 screw size 2210 - DATA PLATES PLATE, IDENTIFICATION 13205E4916-3 (97403) FT EA 9501 SEE GRP 9501 SEE GRP 9501 8 FT EA SEE GRP 6 FT EA 12 EA 12 EA 22 EA 12 EA 12 EA 24 EA 14 EA 27 EA 6 EA 1 * * 2 * * 2 10 10 EA 12 * * * * * * * * EA 2 EA 4 EA 2 * * 2 * * 2 10 10 EA 12 EA 20 * * * * * * * * EA 1 Change 1 3-21 TM 5-6115-365-15 (1) (2) (3) (4) DESCRIPTION FEDERAL SMR CODE X2 O 00086 X2 O 00087 O 00088 O 00089 O 00090 00091 STOCK NUMBER 5305-989-7434 5310-809-8546 5310-045-3296 00092 X2 O 00093 X2 O 00094 X2 O 00095 O 00096 O 00097 O 00098 00099 00100 X2 FR 00101 O 00102 O 00103 O 00104 00105 6115-947-3380 6115-934-7878 5340-940-7332 5310-088-1251 5305-225-3839 5310-809-4058 6115-792-8260 5310-269-4040 5305-724-5911 5310-823-8803 X2 H 00106 X2 H 00107 00108 00109 X2 FR 00110 X2 H 00111 X2 O 00112 X2 H 00113 X2 H 00114 6110-913-9276 6150-01-160-5608 6115-01-088-3228 3-22 Change 8 USABLE UNIT ref NUMBER & MFR CODE ON CODE PLATE, IDENTIFICATION, GROUND TERMINAL 13205E4918 (97403) PLATE, INFORMATION WIRING, DIAGRAM 13212E3587 (97403) SCREW, MACHINE, PAN HEAD: 10-32 x 1/2 Ig WASHER, FLAT: round, 10-32 screw size WASHER, LOCK, HELICAL, SPLIT: No. 10 size GROUP 29 - AUXILIARY GENERATOR AND ENGINE AND CONTROLS (SPECIAL PURPOSE) 2941 - ENGINE MUFFLER, EXHAUST AND TAIL PIPES EXHAUST TUBE 13214E1238 (97403) TUBE, EXHAUST 13214E1389 (97403) CLAMP ASSEMBLY 13212E3592-14 (97403) NUT, SELF-LOCKING, HEXAGON: 1/4-20 SCREW, CAP, HEXAGON HEAD: 1/4 x 20 x 1 Ig WASHER, FLAT: round, 1/4 screw size GROUP 40 - ELECTRIC MOTORS AND GENERATORS 4000 - GENERATOR ASSEMBLY GENERATOR SET: Model 10KW60HZ MILG52280 (81349) NUT, SELF-LOCKING, HEXAGON: 5/8 x 11 SCREW, CAP, HEXAGON HEAD: 5/8 x 11 x 1-3/4 WASHER, FLAT: round head, 5/8 screw 4018 - TERMINAL BLOCKS, JUNCTION BOXES GASKET, TERMINAL 13212E3583 (97403) TERMINAL BOARD 13211E4775 (97403) GROUP 42 - ELECTRICAL EQUIPMENT 4206 - THERMOSTATIC, AUTOMATIC AND MANUAL CONTROL DEVICES DISTRIBUTION BOX 13212E3577 (97403) BOX 13212E3578 (97403) PLATE, INFORMATION WIRING, DIAGRAM 13212E3587 (97403) CABLE ASSEMBLY 13212E3584-1 (97403) CABLE POWER LUG TERMINAL LUG TERMINAL INSULATION SLEEVING INSULATING SLEEVING CABLE ASSEMBLY 13212E3585-1 (97 403) SAME AS CABLE ASSY P/N 13212E3584-1 (5) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC OF IN MEAS UNIT (6) (7) ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. EA 1 EA 1 EA EA 16 16 * * * * * * * * * * * * * * * * 3-8 3-8 5 7 EA 16 * * * * * * * * 3-8 6 EA 1 EA 1 EA 2 EA 2 * * * * * * * * EA 2 * * * * * * * * EA 4 * * * * * * * * EA 2 EA 8 * * * * * * * * EA EA 8 16 * * * * * * * * * * * * * * * * EA 1 EA 1 EA 1 EA 1 3-8 19 EA 1 SEE GRP 2210 EA 1 SEE GRP 4216 3-8 17 4216 3-8 17A 3-8 17B 3-8 17C 3-8 170 3-8 17E 3-8 18 EA 1 SEE GRP TM 5-6115-365-15 (1) (2) (3) (4) DESCRIPTION FEDERAL SMR CODE X2 F 00115 X2 F 00116 X2 H 00117 X2 H 00118 X2 H 00119 X2 H 00120 M F 00112 PF 00120A STOCK NUMBER 5940-943-7740 INC ALLOWANCE ALLOWANCE OF IN MEAS UNIT 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. 3-8 22 EA 1 3-8 1 EA 1 3-8 20 EA 1 3-8 13 EA 1 3-8 14 EA 1 3-8 12 EA 1 3-8 12 EA 1 3-8 12A EA 1 3-8 12B EA 1 3-8 12C EA 1 3-8 2 EA 1 3-8 2-A EA 1 3-8 8 EA 1 3-8 8A EA 9 3-8 29 EA 8 3-8 26 5310-225-6993 EA 4 5310-088-1251 NUT, SELF-LOCKING, HEXAGON: 1/4-20 EA 6 5330-618-5361 PACKING, PREFORMED "O" RING MS28775-015 (96906) PACKING, PREFORMED "O" RING MS28775-115 (96906) PACKING, PREFORMED "O" RING MS28775-142 (96906) SCREW, CAPsocket head, 1/2-13 unc3A X 3 lg SCREW, MACHINE, PAN HEAD: 1/4-20 unc2A x 1 lg SCREW, MACHINE, PAN HEAD: 3/8-24 x 3/4 Ig STUFFING TUBE 13212E5149-10 (97403) SWITCH. ROTORAY: 200 amp 13205E5024 (97403) KNOB 06000-1 (82121) SCREW, MACHINE PAN HAND MS35206-263 (96906) TERMINAL BOARD 13211E4775 (97403) WASHER, FLAT: round, steel, 1/4 s crew size WASHER, FLAT: round brass, 1/2 in. AN961-816T (88044) EA 6150-01-152-8315 X2 H 6210-00-253-0688 00122 PAOOO 6240-00-892-4420 X2 H 00135 H 00136 X2 F 00137 (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER 4 X2 O 6210-00-406-1398 00121 PAOOO 6240-00-892-4420 O (7) EA PE 00120C PA REF NUMBER & MFR CODE ON CODE (6) CONNECTOR, TERMINAL, POST 13213E3949 (97403) COVER, DISTRIBUTION BOX 13212E3579 (97403) GASKET, TERMINAL BOARD 1321213583 (97403) LEAD, ELECTRICAL 13212E3586 (97403) LEAD, ELECTRICAL 13212E3586-3 (97403) LEAD, ELECTRICAL 13212E3586-1 (97403) LEAD, ELECTRICAL 13212E3586-1 (97403) Terminal, Lug Crimp, copper insulated, Class 1, Term Size 2, stud size 1/2 MS25036-128 (96906) Terminal, Lug Crimp, copper insulated, Class 1. Term Size 2, stud size 3/8 MS25036-127 (96906) WIRE, Electrical, 600 volt, Copper aircraft, 150 c, Type II, AN-2 per MIL-W-5086/2 MS5086/2-2-9 (96906) LIGHT AND WIRE: 12 in. Ig 13212E3581-1 (97403) LAMP GLOW MS25252-C7A (96906) LIGHT AND WIRE: 17 in. Ig 13212E3581-2 (97403) LAMP GLOW MS25252-C7A (96906) NUT, PLAIN, HEXAGON, BRASS: 3/8-24 MS20341-61a (96906) NUT, PLAIN, HEXAGON, JAM MS16203-41 (96906) NUT, SELF-LOCKING, HEXAGON: 1/2-13 PF 00120B X2 H 00123 X2 F 00124 O 000125 H 00126 X2 O 00127 X2 O 00128 X2 O 00129 O 00130 H 00131 H 00132 X2 H 00133 X2 F 00134 PA O USABLE UNIT (5) 5330-579-7916 5305-983-7467 5305-988-1727 5305-954-9020 5930-00-829-3243 5305-00-984-6210 5310-809-4058 SEE GRP * * * * * * 3-8 10 * * * * * 3-8 28 4 3-8 4 EA 1 3-8 32 EA 2 3-8 15 EA 4 EA * * * * 4018 * * * * * * 3-8 3 6 * * * * * 3-8 23 EA EA 9 2 * * * * * 3-8 3-8 11 16 EA 1 3-8 31 EA 1 3-8 33 EA 1 3-8 34 EA 1 3-8 21 EA EA 12 8 3-8 3-8 24 27 SEE GRP * * 4018 * * * Change 11 3-23 TM 5-6115-365-15 (1) (2) (3) (4) USABLE UNIT FEDERAL (5) (6) (7) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER DESCRIPTION ON CODE INC ALLOWANCE ALLOWANCE 100 (10) SMR CODE STOCK NUMBER O 00138 F 00139 H 00140 O 00141 O 00142 X2 F 00143 O 00144 00145 5310-809-5998 WASHER, FLAT: round, 1/2 in screw EA 8 * * * * * * * * 3-8 9 5310-042-4229 WASHER, LOCK, FLAT: 1/2 in size EA 4 * * * * * * * * 3-8 25 5310-913-9776 EA 9 * * * * * 3-8 30 5310-225-6993 WASHER, LOCK, FLAT: external tooth, 3/8 NUT, SELF-LOCKING, HEXAGON: 1/2-13 EA 4 * * * * * * * * 5305-044-4153 SCREW, CAP, HEXAGON HEAD: 1/2-13 x 1 Ig EA 4 * * * * * * * * EA 4 EA 8 * * * * * * * * X2 H 00146 PAFFF 6115-01-160-5608 EA 1 EA 3 PAFFF 5970-00-810-6003 FT V PAFFF 6145-00-504-0218 F V X2 H 00147 6115-01-088-3228 EA 1 PAFFF 5940-00-113-9831 EA 1 PAFFF 5970-822-2775 FT V EA 2 EA 2 3310-918-6921 TERMINAL LUG: 22-18 3/8, stud MS25036-105 (96906) WASHER, FLAT, ROUND, BOX MOUNTING: 1/2 screw size 4216 - MISCELLANEOUS WIRING AND FITTINGS CABLE ASSEMBLY 13212E3584-1 (97403) LUG, TERMINAL: MS25306-127 (96906) INSULATI ON SLEEVING: MS23053/5-114-9 (81349) CABLE, POWER: C004HOE4-2 (81349) CABLE ASSEMBLY 13212E3585-1 (97403) Same as Cable Assy. P/N 13212E3584-1 LUG TERMINAL: MS-25036-128 (96906) INSULATION SLEEVING: MS2305315-110-9 CLAMP, CABLE, DOUBLE 13212E3591-5 (97403) CLAMP, CUSHIONED, SUPPORT LOOP: 1/8 MS21334-2 (96906) NUT, PLAIN, HEXAGON: jam, 3/8-16 EA 1 * * * * * * * * EA 2 5310-088-1251 NUT, PLAIN, HEXAGON: machine sew, 10-24 MS35649-202 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 EA 4 * * * * * * * * EA 4 * * * * * * * * EA 1 EA 2 * * * * * * * * 5940-688-6010 SCREW, CAP, HEXAGON HEAD: 1/4-20 x 1-1/4 SCREW, CAP, HEXAGON HEAD: 3/8-16 x 3/4 Ig MS35309-58 (96906) SCREW, MACHINE, PAN HEAD: 10-24 x 5/8 Ig TERMINAL, LUG: NO. 6-3/8 stud EA 4 * * * * * * * * 5310-809-4058 WASHER, FLAT: round, 1/4 thd size EA 8 * * * * * * * * 5310-809-8546 WASHER, FLAT: round, No. 10 screw size EA 4 * * * * * * * * 5310-913-9776 WASHER, LOCK: external tooth, flat, 3/8 EA 1 * * * * * * * * 5310-045-3296 WASHER, LOCK: spring, helical, No. 10 EA 2 * * * * * * * * X2 O 00148 X2 O 00149 O 00150 X2 O 00151 O 00152 O 00153 X2 O 00154 O 00155 F 00156 O 00157 O 00158 O 00159 O 00160 5310-809-3079 5940-6-113-8191 5305-071-2241 5305-984-6211 3-24 Change 11 REF NUMBER & MFR CODE OF IN MEAS UNIT (9) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. TM 5-6115-365-15 (1) (2) (3) (4) USABLE UNIT FEDERAL SMR CODE STOCK NUMBER M O 00161 P O 00162 6145-299-6188 00163 REF NUMBER & MFR CODE (5) (6) (7) (8) (9) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER DESCRIPTION ON CODE WIRE, ELECTRICAL: No. 6, copper, uninsulated QQW343TYPERBCLASS1 (81348) MANUFACTURE FROM: WIRE, ELECTRICAL: copper, uninsulated No. 6 (As required) QQW343TYPERBCLASS1 (81348) INC OF IN MEAS UNIT ALLOWANCE ALLOWANCE 100 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. FT FT SEE GRP 9501 GROUP 76 - FIRE FIGHTING EQUIPMENT COMPONENTS 7638 - PORTABLE FIRE FIGHTING EQUIPMENT 00164 P C 00165 5210-555-8837 EXTINGUISHER, FIRE, W/BRACKET MILE52031 (81349) EA 2 * * 2 * * 2 10 10 O 00166 X2 O 00167 4310-088-1251 NUT, SELF-LOCKING, HEXAGON: 1/4-20 EA 8 * * * * * * * * SCREW, CAP, HEXAGON HEAD: 1/4-20 x 5/8 Ig MS90725-6 (96906) EA 8 O 00168 5310-809-8546 WASHER. FLAT: round, 1/4 screw size EA 16 * * * * * * * * FT * * * * * * * 35 35 FT * * * * * * * 8 8 FT * * * * * * * * * 00169 GROUP 95 - GENERAL USE STANDARDIZED PARTS 00170 X2 F 00171 P F 00172 P O 00173 P O 00174 (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 2540-914-2558 5340-922-5653 6145-299-6188 9501 - HARDWARE SUPPLIES AND BULK MATERIAL COMMON ROPE: sisal, 3/8 13212E3598-11 (97403) STRAP, WEBBING: 1-16 x 34 IN. 13212E3598-1-2-3 (97403) WEBBING, STRAP 1403 (06716) WIRE, ELECTRICAL: No. 6, copper, uninsulated QQW343TYPERBCLASS1 (81348) FT Change 8 3-25 TM 5-6115-365-15 LEGEND TO PARTS, FIGURE 3-8 ITEM NO. FUNCT GROUP ITEM NAME ITEM NO. FUNCT GROUP ITEM NAME 1 2 2A 3 4 5 6 7 8 8A 9 10 11 12 12A 12B 12C 13 14 15 16 17 17A 17B 17C 17D 4206 4206 4206 4206 4206 2210 2210 2210 4206 4206 4206 4206 4206 4206 4206 4206 4206 4206 4206 4206 4206 4206 4206 4206 4206 4206 25 26 27 28 29 30 31 32 33 34 4206 4206 4206 4206 4206 4206 4206 4206 4206 4206 WASHER NUT WASHER NUT NUT WASHER SWITCH PACKING KNOB SCREW, MACHINE, PAN HAND 17E 4206 18 19 20 21 22 23 24 4206 4206 4206 4206 4206 4206 4206 COVER LIGHT-WIRE BULB SCREW PACKING SCREW WASHER WASHER LIGHT-WIRE BULB WASHER NUT SCREW LEAD TERMINAL TERMINAL WIRE LEAD LEAD PACKING STUFFING CABLE AY CABLE POWER LUG TERMINAL LUG TERMINAL INSULATION SLEEVING INSULATION SLEEVING CABLE AY BOX GASKET TERMINAL BOARD CONNECTOR SCREW WASHER Figure 3-8. Distribution box. 3-26 Change 11 TM 5-6115-365-15 CHAPTER 4 GENERATOR SET PU-618/M AND PU-620/M Section I. DESCRIPTION AND DATA 4-1. Description a. General. The trailer mounted generator sets, PU-618/M and PU-620/M, consist of two 5 kW, Model SF 5.0 Military Design generator sets mounted on a modified 1-1/2 ton, 2-wheel cargo trailer, Model 103A3 (PU-618/M), or modified 3/4 ton, 2-wheel cargo trailer, Model M 116A 1 (PU-620/M), (refer to figures 4-1 and 4-2). b. Generators. Each generator is powered by a directly coupled, 2 cylinder, 10 hp, Military Standard Model 2A042 engine. For description and generator operation and maintenance, refer to TM 5-6115-332-14. A power transfer switch is provided for connecting the generators to a common load. Table 4-1 lists the components of the PU-618/M and PU-6201M generator sets. c. Engines. For description and engine maintenance information not covered in this chapter, refer to TM 5-2805-258-14. d. Trailers. For description and maintenance of the trailer for PU-618/M, refer to TM 9-2330-213-14. For PU-620/M trailer, refer to TM 9-2330-202-14. e. Lubrication. For lubrication instructions refer to TM 5-6115-332-14. For lubrication instructions for the engines refer to TM 5-2805-258-14 and LO 52805-25812. The trailer lubrication information is contained in LO 9-2330-21312 (PU-618/M) and LO 9-2330-202-12 (PU-620/M). 4-2. Tabulated Data Table 4-1 lists components for PU-618/M and PU-620/M generator sets. Table 4-1. PU-618-M and PU-620/M components. FSN 2330-141-8052 2330-898-6780 2590-420-8929 6115-017-8240 or 6115-074-8330 2910-066-1235 7240-222-3088 4210-00-555-8837 5975-878-3791 5120-215-4489 2540-00-926-0993 QTY Nomenclature 1 1 1 2 2 4 6 2 2 1 1 Trailer; M103A3 (PU-618/M) Trailer; M116A1 (PU-620/M) Leg prop assembly, trailer Generator; 5 kW, Model SF 5.0 MD Generator; 5 kW, MEP-017A Adapter assembly, fuel drum Can, gasoline; military, 5-gallon Fire Extinguisher Ground rod w/attachments Sledge hammer Tarpaulin Change 10 4-1 TM 5-6115-365-15 NOTE ROLL UP TARPAULIN AND REMOVE 2 BOLTS AND 2 NUTS FROM TOP OF SPLASH SHIELD. REMOVE SPLASH SHIELD BEFORE OPERATING EQUIPMENT. SHIPPING DIMENSIONS LENGTH WIDTH HEIGHT WEIGHT 175 INCHES 83 INCHES 66 INCHES 4,360 POUNDS Figure 4-1. PU-618/M, right front, 3/4 view. 4-2 TM 5-6115-365-15 C1 Figure 4-2. PU-620/M, top view, tarpaulin removed. 4-3 TM 5-6115-365-15 Section II. OPERATING INSTRUCTIONS 4-3. Setting-Up Instructions a. Leveling. (1) Locate the trailer on as level a surface as possible in order for the generator sets to operate efficiently. (2) Set brakes and block wheels securely to prevent any movement. Operate the handbrake at weekly intervals to assure freedom of linkage. (3) Pull the leg support down and adjust length for firm contact with ground. Warning Wheels must be blocked, brakes set, and leg prop down in support position before attempting to roll up the tarpaulin and before starting to setup or assemble the equipment for operation. b. Preparation for Starting. (1) Roll up tarpaulin and remove splash shield as shown in figure 4-1. Caution It is of foremost importance that there be free circulation of air around the generator sets at all times during operation. Inadequate ventilation is a major cause of damage to the equipment. (2) Remove all loose auxiliary items and anything else that might block the free circulation of air through the trailer and around the generator sets. Caution Before starting either generator set, check that the output selector switches located in the control boxes of both generator sets, are positioned to the same generator output setting (i.e., the same selector switch setting) denoting voltage, phase, and number of wires. Failure to check the selector switch setting could result in damage to the connected equipment. (3) Be sure transfer switch load cables are connected to the generator sets as illustrated in figure 4-3. c. Grounding. Warning Never operate the generator set until it has been properly grounded. Electrical defects in the load lines or equipment can cause death by electrocution when contact is made with an underground system. 4-4 Change 8 (1) The generator set must be grounded prior to operation. The ground may be any of three methods, depending on the location and terrain. (a) The ground rod driven to a depth of 8 feet. (b) An underground metallic water piping system. (c) A metal plate (9 sq ft) buried at a depth of 4 feet. (2) The ground lead must be No. 6 AWG copper wire bolted or clamped to the rod, plate, or piping system. (3) Connect the other end of the ground lead to the generator set ground stud as shown in figure 4-4. (4) Be sure that both generators are connected to the generator set ground stud as shown in figure 4-4. d. Fuel Hose Connection. Connect the fuel hoses as illustrated in figure 4-5. Warning Never operate the generator set in an enclosed area unless the exhaust gases are piped to the outside. Inhalation of exhaust fumes will result in serious illness or death. 4-4. Starting a. Perform setting-up and pre-starting procedures (para 4-3). b. Be sure generator transfer switch is OFF (Fig. 4-3). c. Start the generator TM 5-6115-332-12. set as instructed in 4-5. Stopping a. Turn generator transfer switch OFF or in position to select standby generator (Fig. 4-3). b. Stop the generator set as instructed in TM 5-6115-332-12. 4-6. Operation a. Start the generator (para 4-4) and position transfer switch to desired generator. b. Operate the generator as instructed in TM 5-6115-332-12. c. Perform the fuel transfer procedure as instructed in figure 4-5. TM 5-6115-365-15 C1 MEC 6115-365-15/4-3 Figure 4-3. Interconnection diagram, transfer switch-to-generators. 4-5 TM 5-6115-365-15 C1 CAUTION KEEP TARPAULIN ROLLED UP DURING OPERATION AND BE CERTAIN TO MAINTAIN THE MAXIMUM AMOUNT OF SPACE AROUND THE GENERATORS SO AIR CIRCULATES FREELY AT ALL TIMES. ME 6115-365-15/4-4 (1) C1 Figure 4-4. PU-618M set up for operation. 4-6 TM 5-6115-365-15 C1 ME 6115-365-15/4-4 (2) C1 Figure 4-4. Continued. 4-7 TM 5-6115-365-15 C1 FUEL SYSTEM OPERATION: 1. CONNECT THE AUXILIARY FUEL HOSE TO THE 3-WAY FUEL SELECTOR VALVE AND CONNECT THE OTHER END TO THE ADAPTER INSTALLED in ONE OF THE 5-GALLON AUXILIARY FUEL CANS. 2. POSITION SELECTOR VALVE TO DRAW FUEL FROM THE GENERATOR-MOUNTED FUEL CAN. START THE GENERATOR AND BRING IT UP TO OPERATING SPEED. 3. POSITION SELECTOR VALVE TO DRAW FUEL FROM THE AUXILIARY FUEL CAN. OPERATE GENERATOR FOR APPROXIMATELY 4 HOURS ON THE AUXILIARY FUEL CAN, THEN TURN SELECTOR VALVE TO DRAW FUEL FROM THE GENERATORMOUNTED FUEL CAN. 4. SWITCH THE ADAPTER TO ANOTHER AUXILIARY FUEL CAN DURING THE SELECTOR VALVE BACK TO AUXILIARY FUEL SUPPLY POSITION. NOTE THIS PROCEDURE ELIMINATES NEED TO CHANCE FUEL CANS. WARNING CLEAN UP ANY SPILLED FUEL IMMEDIATELY AND LET FUMES EVAPORATE BEFORE STARTING THE GENERATOR. WARNING DO NOT LET FUEL DRUM ADAPTERS COME IN CONTACT WITH THE BATTERIES. ME 6115-365-15/4-5 C1 Figure 4-5. Fuel system connection and transfer procedure. 4-8 TM 5-6115-365-15 C1 Section III. OPERATOR'S MAINTENANCE INSTRUCTIONS 4-7. Transfer Switch Indicating Lamps b. Installation. Install the indicator lamp and lens as illustrated in figure 4-6. a. Removal. Remove lens and remove indicator lamp as illustrated in figure 4-6. Trouble Power transfer switch will not supply power to load. 4-8. Field Expedient Repairs Probable cause Switch on terminal board defective. Remedy Disconnect generator from transfer cables and connect load cables directly to the individual terminal boards of the generator sets. 4-9 TM 5-6115-365-15 C1 ME 6515-365-15/4-6 C1 1 2 3 4 5 6 7 8 Screw Lockwasher Flatwasher Cover Gasket Screw Flatwasher Lockwasher 9 10 11 12 13 14 15 16 Hexnut Screw Knob Transfer switch Hexnut Lockwasher Preformed packing Light and wire assembly 17 18 19 20 21 22 23 24 Lens Lamp Screw Hexnut Lockwasher Electrical lead Fastener Screw Figure 4-6. Transfer switch, removal, disassembly, reassembly, and installation. 4-10 TM 5-6115-365-15 C1 25 26 27 28 29 30 Flatwasher Hexnut Lockwasher Flatwasher Hexnut Lockwasher 31 32 33 34 35 33 Flatwasher Electrical lead Flatwasher Hexnut Lockwasher Terminal board 37 38 39 40 41 42 Gasket Terminal lug Locknut Stuffing tube assembly Transfer switch box Rivet Figure 4-6-Continued. Section IV. ORGANIZATIONAL MAINTENANCE INSTRUCTIONS 4-9. Transfer Switch Indicating Lights a. Removal. Remove the indicating lights as illustrated in figure 4-6. b. Installation. Install the indicating lights as illustrated in figure 4-6. 4-10. Ground Wires, and Terminal Stud a. Removal. Remove the ground wires from the ground terminal stud and generator sets as shown in figure 4-4. Remove the terminal stud. b. Installation. Install the ground wires, and terminal stud as shown in figure 4-4. 4-11. Tarpaulin, Roof Bows, and Leg Prop a. Removal. (1) Remove the tarpaulin from the unit. (2) Pull out the chain-secured pins that secure the roof bows to the trailer bed and re- move the bows. (3) Remove the hardware that secures the leg prop to the rear underside of the trailer bed and remove the leg prop. b. Cleaning and Inspection. (1) Clean tarpaulin and roof bows with water and detergent. Clean leg prop with approved cleaning solvent. Dry thoroughly. (2) Inspect tarpaulin for tears, holes, broken or missing ropes or straps and other defects. Inspect bows and leg prop for cracks, bends, and any other defects. c. Installation. (1) Mount the leg prop to the underside of the trailer bed and secure with mounting hardware. (2) Install the roof bows in the trailer bed and secure with pins. Install the tarpaulin and secure in the desired position. Section V. DIRECT AND GENERAL SUPPORT AND DEPOT MAINTENANCE INSTRUCTIONS 4-12. Generator Transfer Switch a. Removal and Disassembly. (1) Tag and disconnect leads from the output terminals to load. (2) Remove and disassemble the transfer switch as illustrated in figure 4-6. b. Reassembly and Installation. (1) Reassemble and install the transfer switch as illustrated in figure 4-6. (2) Connect load connections. (Refer to figure 4-7). 4-13. Generator Sets a. Removal. Use figure 4-8 as a guide and perform the following steps: (1) Disconnect fuel lines. (2) Disconnect electrical leads and cables. (3) Disconnect oil drain adapters. (4) Remove 2 bolts and 2 nuts that secure the front muffler pipe to the trailer and remove pipe. (5) Remove the 8 bolts (4 to each set) that secure the generator sets to the trailer and remove the generator sets. b. Installation. Using figure 4-8 as a guide, perform the following steps: (1) Secure the two generator sets to the trailer bed with 8 bolts. (2) Secure front muffler pipe to trailer bed with 2 bolts and 2 screws. 4-11 TM 5-6115-365-15 C1 ME 6115-365-15/2-6 C1 Figure 4-7. Transfer switch wiring diagram. 4-12 TM 5-6115-365-15 C1 ME 6115-365-15/4-8 C1 Figure 4-8. PU-618M overall component location diagram. 4-13 TM 5-6115-365-15 C1 4-14. Tarpaulin, Roof Bows, and Leg Prop a. Removal. Remove the tarpaulin, roof bows, and leg prop (para 4-11). b. Repair. (1) Patch or sew rips and tears in the tarpaulin. Replace damaged or missing straps and ropes. Replace a tarpaulin that is too badly damaged to be repaired. (2) Weld minor cracks and breaks in the roof bows and leg prop. Straighten bows where possible. Replace defective or missing hardware. Replace bows or leg prop that are damaged beyond repair. c. Installation. Install the tarpaulin, roof bows, and leg prop (para 4-11). 4-15. Trailer Bed a. Removal. (1) Remove the tarpaulin, roof bows and leg prop (para 4-11). (2) Remove the transfer switch from the trailer (para 4-12). (3) Remove the generator sets (para 4-13). (4) Loosen straps and remove the auxiliary fuel cans from trailer. 4-14 (5) Remove 8 bolts from the top surface of the trailer bed and 12 bolts from the underside that secure the trailer bed gussets to the trailer. (6) Disconnect electrical leads from the trailer lights. (7) Remove the trailer bed from the trailer. b. Cleaning, Inspection, and Repair. (1) Clean trailer bed with approved cleaning solvent and dry thoroughly. (2) Inspect for broken welds, bends, and dents, and any damage that prevents proper assembly of the unit. Weld cracks and breaks and straighten dents or bends where possible. Replace a trailer bed that is damaged beyond repair. c. Installation. (1) Install trailer bed on the trailer and secure with 12 bolts on the underside and 8 bolts on the top. Connect wiring to trailer lights. (2) Install the generator sets (para 4-13). (3) Install the transfer switch (para 4-12). (4) Install fuel cans and secure with straps. (5) Install leg prop, bows, and tarpaulin (para 4-11). TM 5-6115-365-15 C1 (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION USABLE ON CODE REF NUMBER & MFG CODE (4) UNIT OF MEAS (5) QTY INC IN UNIT (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) 1-5 6-20 (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. PART I REPAIR PARTS FOR ORGANIZATIONAL MAINTENANCE 00001 GROUP 01 - ENGINE 00002 0106 - ENGINE LUBRICATION SYSTEM X2 O 00003 O 00004 O 00005 X2 O 00006 O 00007 00008 4720-913-6422 EA 2 4730-766-7908 HOSE, OIL DRAIN 13211E4918 (97403) NIPPLE, UNION: OIL DRAIN EA 2 * * * * 5310-282-7822 NUT, UNION: oil drain hose EA 2 * * * * EA 2 5310-754-2005 REDUCER, BUSHING: 3/4-14 X 1/2-14 SAEJ530 (81343, WASHER, LOCK: oil drain hose EA 2 * * * * EA 6 EA 6 EA 12 EA 6 EA 6 EA 6 SEE GRP 9501 SEE GRP 9501 5310-934-9758 BRACKET ASSEMBLY: liquid count, 5 gallon MS53052-1 (96906) BRACKET 13214E1204 (97403) BUCKLE MS51940-7 (96906) FASTENER 13214E1205 (97403) HOOK, DRIP RAIL 13212E1316 (97403) STRAP: bottom, 18 in. lg, nylon webb 13214E1203-3 (97403) MANUFACTURE FROM: WEBBING NYLON MILW530TYPE2CLASSA (81349) STRAP: top, 30 in. lg, nylon webb 13214F1203-2 (97403) MANUFACTURE FROM: WEBBING, NYLON 1403 (06716) BRACKET ASSEMBLY: sledge hammer 13214E1214 (97403) CLAMP CABLE: double 13212E3591-2 (97403) CLAMP CABLE: single 1321E3612 (97403) CLAMP, CUSHIONED SUPPORT: loop type MS21333-2 (96906) CLAMP, GROUND ROD 13212E3617-1 (97403) CLIP, SPRlNG 13214E1213-1 (97403) HOLDER, FUEL ADAPTER 13212E3553-1 (97403) NUT, PLAIN, HEXAGON: No. 10-24 5310-088-1251 5310-088-1251 GROUP 15 - FRAME, TOWING ATTACHMENTS, AND DRAWBARS 00009 1501 - FRAME ASSEMBLY X2 O 00010 X2 O 00011 X2 O 00012 X2 O 00013 X2 O 00014 M O 000151 2590-473-6331 P O 00016 M O 00017 5340-922-5653 P O 00018 X2 O 00019 X2 O 0002O X2 O 00021 X2 O 00022 X2 O 00023 X2 O 00024 X2 O 00025 O 00026 O 00027 O 00028 5340-922-5653 5340-999-4286 5340-999-6277 5340-526-2559 2590-932-7298 5340-914-2578 7240-920-5327 FT EA 6 FT EA 1 EA 1 EA 2 EA 1 EA 4 EA 1 EA 2 EA 1 * * * * NUT, SELF-LOCKING, HEXAGON: 1/4-2O EA 8 * * * * NUT, SELF-LOCKING, HEXAGON: 1/4-2O EA 2 * * * * 4-15 TM 5-6115-365-15 C1 (1) SMR CODE O 00029 O 00030 O 00031 O 00032 O 00033 O 00034 O 00035 O 00036 O 00037 O 00038 O 00039 O 00040 O 00041 O 00042 O 00043 O 00044 O 00045 O 00046 O 00047 O 00048 O 00049 O 00050 00051 (2) FEDERAL STOCK NUMBER 5310-088-1251 4-16 (5) QTY INC IN UNIT (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) EA 4 1-5 * 6-20 * (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. * * NUT, SELF-LOCKING, HEXAGON: 1/4-20 EA 1 * * * * 5310-088-1251 NUT, SELF-LOCKING, HEXAGON: 1/4-20 EA 2 * * * * 5310-087-4652 NUT, SELF-LOCKING, HEXAGON: 3/8-16, screw EA 24 * * * * 5310-984-3806 NUT, SELF-LOCKING, HEXAGON: 5/16-18 EA 4 * * * * 5305-071-2241 SCREW, CAP, HEXAGON HEAD: 1/4-20 X 1-1/4 EA 2 * * * * 5305-071-2241 SCREW, CAP, HEXAGON HEAD: 1/4-20 X 1-1/4 EA 4 * * * * 5305-068-0502 SCREW, CAP, HEXAGON HEAD: 1/4-20 X 3/4, lg EA 1 * * * * 5305-068-0502 SCREW, CAP, HEXAGON HEAD: 1/4-20 X 3/4, lg EA 2 * * * * 5305-269-3213 SCREW, CAP, HEXAGON HEAD: 3/8-16 X 1-1/4 EA 24 * * * * 5306-225-8499 SCREW, CAP, HEXAGON HEAD: 5/16-18 X 1, lg EA 4 * * * * 5305-958-5247 SCREW, MACHINE: flat head, 1/4-20 X 1, lg EA 8 * * * * 5305-984-6212 SCREW, MACHINE: pan head, 10-24 X 3/4, lg EA 1 * * * * 5310-809-4058 WASHER, FLAT: round, 1/4 screw size EA 4 * * * * 5310-809-8546 WASHER, FLAT: round, No. 10 screw size EA 2 * * * * 5310-409-4058 WASHER, FLAT: round, 1/4 screw size EA 8 * * * * 5310-809-4058 WASHER, FLAT: round, 1/4 screw size EA 8 * * * * 5310-809-4058 WASHER, FLAT: round, 1/ 4 screw size EA 4 * * * * 5310-809-4058 WASHER, FLAT: round, 1/4 screw size EA 1 * * * * 5310-809-4061 WASHER, FAT: round, 3/8 screw size EA 48 * * * * 5310-081-4219 WASHER, FLAT: round, 5/16 screw size EA 8 * * * * 5310-045-3296 WASHER, LOCK: helical EA 1 * * * * EA 1 EA 2 * * * * GROUP 18 - BODY, CAB, HOOD AND HULL 1801 - BODY, CAB, HOOD AND HULL ASSEMBLIES 6115-929-8144 5310-080-8495 PLATE, FRONT SHIELD 13212E3611-2 (97403) NUT, PLAIN, WING: 1/4-20 5305-721-8010 SCREW, CAP, HEXAGON HEAD: 1/4-20 X 2, Ig EA 2 * * * * 5310-809-4058 WASHER, FLAT: round, 1/4 screw size EA 4 * * * * WASHER, LOCK: split helical, 1/4 MS35338-139 (96906) EA 2 EA 2 5310-087-4652 BOLT, MACHINE, HEXAGON HEAD: 5/8-11 X 7, lg FFB575TYPE3 (97403) NUT, SELF-LOCKING, HEXAGON: 3/8-16 EA 12 * * * * 5310-269-4040 NUT, SELF-LOCKING, HEXAGON: 5/8-11 EA 8 * * * * 5305-269-3213 SCREW, CAP, HEXAGON HEAD: 3/8-16 X 1-1/4 EA 16 * * * * 5305-724-5911 SCREW, CAP, HEXAGON HEAD: 5/8-11 X 1-3/4 EA 6 * * * * 5310-809-4061 WASHER, FLAT: round, 3/8 EA 28 * * * * 5310-823-8803 WASHER, FLAT: round, 5/8 EA 16 * * * * 5310-959-4675 WASHER, LOCK: helical split heavy, 3/8 EA 4 * * * * 00058 X2 O 00059 O 00060 O 00061 O 00062 O 00063 O 00064 O 00065 O 00066 REF NUMBER & MFG CODE NUT, SELF-LOCKING, HEXAGON: 1/4-20, size USABLE ON CODE (4) UNIT OF MEAS 5310-088-1251 00052 X2 O 00053 O 00054 O 00055 O 00056 12 O 00057 (3) DESCRIPTION screw size 1810 - CARGO HOOD TM 5-6115-365-15 C1 (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION 00067 USABLE ON REF NUMBER & MFG CODE CODE GROUP 22 - BODY CHASSIS OR HULL, AND ACCESSORY ITEMS 00068 2201 - CANVAS, RUBBER, OR PLASTIC ITEMS P O 00069 P O 0007O POR 00071 2540-924-8478 1-5 6-20 (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. * * * * EA 2 * * * * EA 1 * * * 2 ADAPTER ASSEMBLY: fuel drum 13211E7541 (97403) CAN, GASOLINE: 5 gallon, Military MILC1283 (81349) HAMMER HAND GGGH86 (97403) NUT, SELF-LOCKING, HEXAGON:1/4-20 EA 2 EA 6 EA 1 EA 12 * * * * EA 2 * * * * EA 4 * * * 2 EA 2 5305-068-0502 REFLECTOR, CLEARANCE: amber MS35387-2 (96906) REFLECTOR, CLEARANCE: red MS35387-1 (96906) ROD: ground, w/attachments MILR11461 (81349) SCREW, CAP, HEXAGON HEAD:1/4-20 X 3/4, lg EA 12 * * * * 5310-809-4058 WASHER, FLAT: round, 1/4 in. EA 24 * * * * EA 1 EA 1 EA 1 EA 1 5310-088-1251 EXHAUST TUBE 13214E1486 (97403) EXHAUST TUBE 13214E1487 (97403) NUT, SELF-LOCKING, HEXAGON: 1/4-20 EA 2 * * * * 5305-225-3839 SCREW, CAP, HEXAGON HEAD:1/4-20 X 1, lg EA 2 * * * * 5310-809-4058 WASHER, FLAT: round, 1/4-20 screw size EA 4 * * * * 2202 - ACCESSORY ITEMS 2910-066-1235 7240-222-3088 5120-251-4489 5310-088-1251 9905-202-3639 9905-205-2795 5975-878-3791 2210 - DATA PLATES AND INSTRUCTION HOLDERS X2 O 00083 Y2 O 00084 PLATE, IDENTIFICATION 13205E4918 (97403) PLATE, INFORMATION: wiring diagram 13212E3587 (97403) 00085 GROUP 29 - AUXILIARY GENERATOR AND ENGINE AND CONTROLS 00086 X2 O 00087 X2 O 00088 O 00089 O 00090 O 00091 00092 (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) 4 00072 X2 O 00073 X2 O 00074 X2 O 00075 O 00076 P O 00077 P O 00078 X2 O 00079 O 00080 O 00081 00082 (5) QTY INC IN UNIT EA 2540-926-1003 BOW, TRAILER TARPAULIN 13215E3597-1 (97403) BOW, TRAILER TARPAULIN 13212E3597-2 (97403) TARPAULIN 13216E7434 (97403) (4) UNIT OF MEAS 2941 - ENGINE MUFFLER, EXHAUST AND TAIL PIPES 6115-947-3331 6115-947-3335 GROUP 40 - ELECTRIC MOTORS AND GENERATORS 00093 4000 - GENERATOR ASSEMBLY O 00094 O 00095 X2 O 00096 5310-225-6993 NUT, SELF-LOCKING, HEXAGON: 1/2-13 EA 8 * * * * 5305-782-9494 SCREW, CAP, HEXAGON HEAD: 1/2-13 X 1-3/4 EA 8 * * * * WASHER, BEVELED 13206E4482-2 (97403) EA 8 O 00097 5310-809-5998 WASHER, FLAT: round, 1/2 in. EA 8 * * * * 4-17 TM 5-6115-365-15 C1 (1) SMR CODE (2) FEDERAL STOCK NUMBER REF NUMBER & MFG CODE 4019 - RADIO INTERFERENCE SUPPRESSION 00098 X2 O 00099 X2 O 00100 X2 O 00101 O 00102 O 00103 X2 O 00104 O 00105 X2 O 00106 X2 O 00107 O 00108 O 00109 O 00110 O 00111 00112 (3) DESCRIPTION USABLE ON CODE (4) UNIT OF MEAS (5) QTY INC IN UNIT (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) 1-5 6-20 (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. EA 2 EA 3 EA 1 5310-934-9758 CLAMP, CUSHIONED SUPPORT: 1/4, loop MS21334-2 (96906) NUT, PLAIN, HEXAGON: brass, 3/8-16 MS16203-39 (96906) NUT, PLAIN, HEXAGON, JAM: brass, 3/8-16 MS16203-39 (96906) NUT, PLAIN, HEXAGON: No. 10-24 EA 2 * * * * 5310-543-4717 NUT, PLAIN, WING: brass, 3/8-16 EA 1 * * * * EA 1 5305-984-6212 SCREW, CAP, HEXAGON HEAD:3/8-16 X 3/4, lg MS35309-358 (96906) SCREW, MACHINE: pan head, No. 10-24 X 3/4, lg EA 2 * * * * EA 1 EA 4 5310-809-8546 STUD 13214E1223 (97403) WASHER, FLAT: brass, 3/8 thd size AN961-616T (88044) WASHER, FLAT: round, No. 10 thd size EA 4 * * * * 5310-913-9776 WASHER, LOCK, FLAT: external tooth EA 1 * * * * 5310-913-9776 WASHER, LOCK, FLAT: external tooth, 3/8 EA 2 * * * * 5310-045-3296 WASHER, LOCK: helical, No. 10 screw size EA 2 * * * * * * * * SEE GRP 2210 GROUP 42 - ELECTRICAL EQUIPMENT 00113 4206 - THERMOSTATIC, AUTOMATIC AND MANUAL CONTROL DEVICES O 00114 X2 O 00115 O 00116 O 00117 O 00118 O 00119 O 00120 00121 00122 5310-087-4652 NUT, SELF-LOCKING, HEXAGON: 3/8-16 EA 4 EA 1 5305-269-3211 PLATE, INFORMATION: wiring diagram 13212E3587 (97403) SCREW, CAP, HEXAGON HEAD: 3/8-16 X 1, lg EA 4 * * * * 5305-989-7434 SCREW, MACHINE: pan head, 10-32 X 1/2, lg EA 16 * * * * 4.9 5 5310-809-8546 WASHER, FLAT: round, No. 10 screw size EA 16 * * * * 4-9 7 5310-809-4061 WASHER, FLAT: round, 3/8 screw size EA 8 * * * * 5310-045-3296 WASHER, LOCK: helical, No. 10 screw EA 16 * * * * 4-9 6 X2 O 00123 O 00124 O 00125 O 00126 00127 4210-555-8837 EA 2 5310-088-1251 FIRE, EXTINGUISHER: w/bracket MILE52031 (81349) NUT, SELF-LOCKING, HEXAGON: 1/4 X 20 A 8 * * * * 5305-068-0502 SCREW, CAP, HEXAGON HEAD:1/4-20 X 3/4, lg EA 8 * * * * 5310-809-4058 WASHER FLAT: round, 1/4 screw size EA 16 * * * * GROUP 76 - FIRE FIGHTING EQUIPMENT COMPONENTS 7638 - PORTABLE FIRE FIGHTING EQUIPMENT (INCLUDES FIRE EXTINGUISHERS) GROUP 95 - GENERAL USE STANDARDIZED PARTS 00128 P O 00129 4-18 9501 - HARDWARE SUPPLIES AND BULK MATERIAL, COMMON 5340-922-5653 WEBBING MILW530TYPE2CLASS4 (81349) FT TM 5-6115-365-15 C1 (1) (2) (3) (4) DESCRIPTION FEDERAL SMR CODE STOCK NUMBER USABLE UNIT REF NUMBER & MFR CODE ON CODE (5) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC OF IN MEAS UNIT (6) (7) ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. PART II REPAIR PARTS FOR DS, GS, AND DEPOT MAINTENANCE 00001 GROUP 01 - ENGINE 00002 0106 - ENGINE LUBRICATION SYSTEM X2 O 00003 4720-913-6422 HOSE, OIL DRAIN 13211E4918 (97403) EA 2 O 00004 O 00005 4730-766-7908 NIPPLE, TUBE, OIL DRAIN EA 2 * * * * * * * * 5310-282-7822 NUT, UNION: oil drain hose EA 2 * * * * * * * * EA 2 5310-754-2005 REDUCER, BUSHING: 3/4-14 X 1/2-14 SAEJ530 (81343) WASHER, LOCK: oil drain hose EA 2 * * * * * * * * BRACKET ASSEMBLY: liquid count, 5 gallon MS53052-1 (96906) BRACKET 13214E1204 (97403) EA 6 EA 6 BUCKLE MS51940-7 (96906) FASTENER 13214E1205 (97403) HOOK, DRIP RAIL 13212E1316 (97403) STRAP: bottom 18 in. lg, nylon webb 13214E1203-3 (97403) MANUFACTURE FROM WEBBING, NYLON MILW530TYPE2CLASSA (81349) STRAP: top, 30 in. lg, nylon webb 13214E1203-2 (97403) MANUFACTURE FROM: WEBBING, NYLON 1403 (06716) BRACKET ASSEMBLY:sledge hammer 13214E1214 (97403) CLAMP CABLE: double 13212E3591-2 (97403) EA 12 EA 6 EA 6 EA 6 X2 O 00006 O 00007 00008 GROUP 15 - FRAME, TOWING ATTACHMENTS, AND DRAWBARS 00009 1501 - FRAME ASSEMBLY X2 O 00010 X2 O 00011 2590-473-6331 X2 O 00012 X2 O 00013 X2 O 00014 M O 00015 5340-999-4286 P O 00016 M O 00017 5340-922-5653 P O 00018 X2 O 00019 X2 O 00020 5340-922-5653 X2 O 00021 X2 O 00022 5340-999-6277 5340-526-2559 X2 O 00023 X2 O 00024 2590-932-7298 X2 O 00025 7240-920-5327 5340-914-2578 FT EA SEE GRP 9501 SEE GRP 9501 6 FT EA 1 EA 1 CLAM, CABLE: single 13212E3612 (97403) CLAMP, CUSHIONED SUPPORT: loop type MS21333-2 (96906) EA 2 EA 1 CLAMP, GROUND ROD 13212E3617-1 (97403) CLIP, SPRING 13214E1213-1 (97403) EA 4 EA 1 HOLDER, FUEL DRUM ADAPTER 13214E1213-1 (97403) EA 2 4-19 TM 5-6115-365-15 C1 (1) (2) (3) (4) DESCRIPTION FEDERAL USABLE UNIT (5) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC (7) ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) SMR CODE STOCK NUMBER O 00026 O 00027 O 00028 O 00029 O 00030 O 00031 O 00032 O 00033 O 00034 O 00035 O 00036 O 00037 O 00038 O 00039 O 00040 O 00041 O 00042 O 00043 O 00044 O 00045 O 00046 O 00047 O 00048 O 00049 O 00050 00051 00052 5310-934-9758 NUT, PLAIN, HEXAGON:No. 10-24 EA 1 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. * * * * * * * * 5310-088-1251 NUT, SELF-LOCKING, HEXAGON: 1/4-20 EA 8 * * * * * * * * 5310-088-1251 NUT, SELF-LOCKING, HEXAGON: 1/4-20 EA 2 * * * * * * * * 5310-088-1251 NUT, SELF-LOCKING, HEXAGON: 1/4-20, size EA 4 * * * * * * * * 5310-088-1251 NUT, SELF-LOCKING, HEXAGON: 1/4-20 EA 1 * * * * * * * * 5310-088-1251 NUT, SELF-LOCKING, HEXAGON: 1/4-20 EA 2 * * * * * * * * 5310-087-4652 NUT, SELF-LOCKING, HEXAGON: 3/8-16, screw EA 24 * * * * * * * * 5310-984-3806 NUT, SELF-LOCKING, HEXAGON: 5/16-18 EA 4 * * * * * * * * 5305-071-2241 SCREW, CAP, HEXAGON HEAD: 1/4-20 X 1-1/4 EA 2 * * * * * * * * 5305-071-2241 SCREW, CAP, HEXAGON HEAD: 1/4-20 X 1-1/4 EA 4 * * * * * * * * 5305-068-0502 SCREW, CAP, HEXAGON HEAD: 1/4-20 X 3/4, lg EA 1 * * * * * * * * 5305-068-0502 SCREW, CAP, HEXAGON HEAD: 1/4-20X3/4, lg EA 2 * * * * * * * * 5305-269-3213 SCREW, CAP, HEXAGON HEAD: 3/8-16 X 1-1/4 EA 24 * * * * * * * * 5306-225-8499 SCREW, CAP, HEXAGON HEAD 5/16-18X 1, lg EA 4 * * * * * * * * 5305-958-5247 SCREW, MACHINE: flathead, 1/4 X 20 X 1, lg EA 8 * * * * * * * * 5305-984-6212 SCREW, MACHINE: pan head, 10-24 X 3/4, lg EA 1 * * * * * * * * 5310-809-4058 WASHER, FLAT: round, 1/4 screw size EA 4 * * * * * * * * 5310-809-8546 WASHER, FLAT: round, No. 10 screw size EA 2 * * * * * * * * 5310-809-4058 WASHER, FLAT: round, 1/4 screw size EA 8 * * * * * * * * 5310-809-4058 WASHER, FLAT: round, 1/4 screw size EA 8 * * * * * * * * 5310-809-4058 WASHER, FLAT: round, 1/4 screw size EA 4 * * * * * * * * 5310-809-4058 WASHER, FLAT: round, 1/ 4 screw size EA 1 * * * * * * * * 5310-809-4061 WASHER, FLAT: round, 3/8 screw size EA 48 * * * * * * * * 5310-081-4219 WASHER, FLAT: round, 5/16 screw size EA 8 * * * * * * * * 5310-045-3296 WASHER, LOCK: helical EA 1 * * * * * * * * X2 O 00053 O 00054 O 00055 O 00056 X2 O 00057 00058 X2 DR 00059 X2 O 00060 X2 DR 00061 O 00062 6115-929-8144 EA 1 5310-080-8495 PLATE, FRONT SHIELD 13212E3611-2 (97403) NUT, PLAN, WING: 1/4-20 screw size EA 2 * * * * * * * * 5305-721-8010 SCREW, CAP, HEXAGON HEAD: 1/4-20 X 2, lg EA 2 * * * * * * * * 5310-809-4058 WASHER, FLAT: round, 1/4 screw size EA 4 * * * * * * * * WASHER, LOCK: split helical, 1/4 M135338-139 (96906) 1810 - CARGO BODY BODY, TRAILER 13214E1496 (97403) BOLT, MACHINE, HEXAGON HEAD: 5/8-11 X 7, Ig FFB575TYPE3 3 (97403) CHASSIS, TRAILER 13212E3588 (97403) NUT, SELF-LOCKING, HEXAGON: 3/8-16 EA 2 EA 1 EA 2 EA 1 EA 12 * * * * * * * * 4-20 REF NUMBER & MFR CODE ON CODE OF IN MEAS UNIT (6) GROUP 18 - BODY, CAB, HOOD AND HULL 1801 -BODY, CAB, HOOD AND HULL ASSEMBLIES 2510-922-7720 5310-087-4652 TM 5-6115-365-15 (1) (2) (3) (4) DESCRIPTION FEDERAL USABLE UNIT (5) (6) (7) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC ALLOWANCE ALLOWANCE 100 SMR CODE STOCK NUMBER O 00063 O 00064 O 00065 X2 D 00066 O 00067 O 00068 O 00069 00070 5310-269-4040 NUT, SELF-LOCKING, HEXAGON: 5/8-11 EA 8 * * * * * * * * 5305-269-3213 SCREW, CAP, HEXAGON HEAD: 3/8-16 X 1-1/4 EA 16 * * * * * * * * 5305-724-5911 SCREW, CAP, HEXAGON HEAD: 5/8-11 X 1-3/4 EA 6 * * * * * * * * 5310-809-4061 SHIM (As required) 13212E3590 (97403) WASHER, FLAT: round, 3/8 EA 28 * * * * * * * * 5310-823-8803 WASHER, FLAT: round, 5/8 EA 16 * * * * * * * * 5310-959-4675 WASHER, LOCK: helical split heavy, 3/8 EA 4 * * * * * * * * EA 4 * * 2 * * 2 8 8 EA 12 EA 2 * * * * * * 4 4 EA 1 * 2 2 * 2 2 13 13 EA 18 EA 12 EA 22 EA 14 EA 24 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. ADAPTER ASSEMBLY: fuel drum 13211E7541 (97403) CAN, GASOLINE: 5 gallon, Military MILC1283 (81349) HAMMER HAND GGGH86 (97403) NUT, SELF-LOCKING, HEXAGON: 1/4-20 EA 2 EA 6 EA 1 EA 12 * * * * * * * * EA 2 * * * * * * 6 6 EA 4 * 2 2 * 2 2 12 12 EA 2 5305-068-0502 REFLECTOR, CLEARANCE: amber MS35387-2 (96906) REFLECTOR, CLEARANCE: red MS35387-1 (96906) ROD: ground, w/attachments MILR11461 (81349) SCREW, CAP, HEXAGON HEAD: 1/4-20 X 3/4, Ig EA 12 * * * * * * * * 5310-809-4058 WASHER, FLAT: round, 1/4 IN. EA 24 * * * * * * * * 6145-395-8799 WIRE, ELECTRICAL: copper, No. 6 AWG QQW343 (81348) 2210 - DATA PLATES AND INSTRUCTION HOLDERS PLATE, IDENTIFICATION 13205E4918 (97403) PLATE, INFORMATION: wiring diagram 13212E3587 (97403) GROUP 22 - BODY CHASSIS OR HULL, AND ACCESSORY ITEMS 2201 - CANVAS, RUBBER, OR PLASTIC ITEMS 00071 P O 00072 P O 2540-924-8478 P O 00073 POR 00074 X2 F 00075 X2 F 00076 X2 F 00077 X2 F 00078 X2 F 00079 2540-926-1003 5340-00-878-5269 6115-00-459-5946 00080 X2 O 00081 X2 O 00082 X2 O 00083 O 00084 P O 00085 P O 00086 X2 O 00087 O 00088 O 00089 P F 00090 00091 X2 O 00092 X2 O 00093 REF NUMBER & MFR CODE ON CODE OF IN MEAS UNIT (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) BOW, TRAILER TARPAULIN 13215E3597-1 (97403) PIN, QUICK RELEASE MS17990C613 (96906) BOW, TRAILER TARPAULIN 13212E3597-2 (97403) TARPAULIN 13216E7434 (97403) BUCKLE MS51920 (96906) CHAPE ASSEMBLY 13214E1392 (97403) HOOK TEE 13214E1497 (97403) RING, DEE MS51925 (96906) TIP END MS51926 (96906) 2202 - ACCESSORY ITEMS 2910-066-1235 7240-222-3088 5120-251-4489 5310-088-1251 9905-202-3639 9905-205-2795 5975-878-3791 SEE GRP EA 1 EA 1 9501 Change 8 4-21 TM 5-6115-365-15 (1) (2) (3) (4) DESCRIPTION FEDERAL SMR CODE STOCK NUMBER USABLE UNIT REF NUMBER & MFR CODE 00094 GROUP 29 - AUXILIARY GENERATOR AND ENGINE AND CONTROLS 00095 2941 - ENGINE MUFFLER, EXHAUST AND TAIL PIPES X2 O 00096 X2 O 00097 O 00098 O 00099 O 00100 00101 00102 X2 FR 00103 O 00104 O 00105 X2 O 00106 O 00107 00108 X2 F 00109 F 00110 X2 F 00111 X2 F 00112 F 00113 F 00114 00115 X2 O 00116 X2 O 00117 X2 O 00118 O 00119 O 00120 X2 O 00121 O 00122 X2 O 00123 X2 F 00124 6115-947-3331 ON CODE (5) (6) (7) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC ALLOWANCE ALLOWANCE OF IN MEAS UNIT 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. EA 1 EA 1 5310-088-1251 EXHAUST TUBE 13214E1486 (97403) EXHAUST TUBE 13214E1487 (97403) NUT, SELF-LOCKING, HEXAGON: 1/4-20 EA 2 * * * * * * * * 5305-225-3839 SCREW, CAP, HEXAGON HEAD: 1/4-20 X 1, Ig EA 2 * * * * * * * * 5310-809-4058 WASHER, FLAT' round, 1/4-20 screw size EA 4 * * * * * * * * 6115-074-8330 2 5310-225-6993 GROUP 40 - ELECTRIC MOTORS AND GEN ERATORS 4000 - GENERATOR ASSEMBLY GENERATOR SET EA MILG52279TYPE1 (81349) NUT, SELF-LOCKING, HEXAGON: 1/2-13 EA 8 * * * * * * * * 5305-782-9494 SCREW, CAP, HEXAGON HEAD: 1/2-13 X 1-3/4 EA 8 * * * * * * * * WASHER, BEVELED 13206E4482-2 (97403) WASHER, FLAT: round, 1/2 IN. FASTENER FX10-155-3P (29372) EA 8 EA 8 * * * * * * * * EA 1 EA 1 EA 6 EA 1 EA 4 EA 6115-947-3335 5310-809-5998 5325-01-175-2185 5310-809-8546 4018 - TERMINAL BLOCKS, JUNCTION BOXES GASKET 13212E3610 (97403) SCREW, MACHINE, PAN HEAD: 10-24 thd size, 1 in Ig TERMINAL BOARD 13212E3606 (97403) TERMINAL LOAD 13208E5820-6 (97403) WASHER, FLAT, ROUND: No. 10 5310-184-8970 WASHER, LOCK: 1/4 in 5310-934-9758 4019 - RADIO INTERFERENCE SUPPRESSION CLAMP, CUSHIONED SUPPORT: 1/4 loop MS21334-2 (96906) NUT, PLAIN, HEXAGON: brass, 3/8-16 MS16203-39 (96906) NUT, PLAIN, HEXAGON, JAM: brass, 3/8-16 MS16203-39 (96906) NUT, PLAIN, HEXAGON: No. 10-24 5310-543-4717 NUT, PLAIN, WING: brass, 3/8-16 EA 1 SCREW, CAP, HEXAGON HEAD: 3/8-16 X 3/4, Ig MS35309-358 (96906) SCREW, MACHINE: pan head, No. 10-24 X 3/4, Ig STUD 13214E1223 (97403) TERMINAL, LUG: No. 6 wire, 3/8 stud MS20659-110 (96906) EA 1 EA 2 EA 1 EA 4 5305-984-6214 5940-904-9634 5305-984-6212 4-22 Change 8 4 * * * * * * * * 12 * * * * * * * * EA 8 * * * * * * * * EA 2 EA 3 EA 1 EA 2 * * * * * * * * * * * * * * * * * * * * * * * * 6 TM 5-6115-365-15 (1) (2) (3) (4) DESCRIPTION USABLE UNIT FEDERAL SMR CODE X2 O 00125 O 00126 O 00127 O 00128 O 00129 00130 00131 X2 FR 00132 X2 F 00133 X2 F 00134 X2 F 00135 X2 F 00136 X2 F 00137 X2 F 00138 MF 00139 P F STOCK NUMBER ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. 4 5310-809-8546 EA 4 * * * * * * * * 5310-913-9776 WASHER, LOCK, FLAT: external tooth EA 1 * * * * * * * * 5310-913-9776 WASHER, LOCK, FLAT: external tooth, 3/8 EA 2 * * * * * * * * 5310-045-3296 WASHER, LOCK: helical, No. 10 screw size EA 2 * * * * * * * * DISTRIBUTION BOX 13212E3601 (97403) CONTROL LIGHT BOX 13212E3602 (97403) CABLE 13212E3607 (97403) CABLE 13212E3608 (97403) CABLE: 600v 13216E7479 (97403) COVER 13212E3603 (97403) GASKET 13212E3610 (9740 3) LEAD, ELECTRICAL 13212E3609-1 (97403) MANUFACTURE FROM: WIRE, ELECTRICAL: 600v, aircraft ANG (A required) MILW5086 (81349) LEAD, ELECTRICAL 13212E3609-3 (97403) MANUFACTURE FROM: EA 1 EA 1 EA 1 SEE GRP EA 1 SEE GRP EA 2 EA 1 EA 1 EA 1 WIRE, ELECTRICAL: 600v, aircraft AN6 (As required) MILW5086 (81349) LEAD, ELECTRICAL 13212E3609-2 (97403) MANUFACTURE FROM: FT WIRE, ELECTRICAL, 600v, aircraft AN6 (As required) MILW5086 (81349) FT GROUP 42 - ELECTRICAL EQUIPMENT 4206 -THERMOSTATIC, AUTOMATIC AND MANUAL CONTROL DEVICES 6110-913-9275 6210-01-107-5829 6115-104-4550 6115-948-7169 6115-948-7170 6145-284-0656 6145-284-0656 6145-284-0656 P F 00145 X2 F 00146 PAOOO 6240- 0-892-442O X2 F 00147 F 00148 F 00149 O 00150 X2 F 00151 INC (7) EA M F 00143 P F 00144 (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER OF IN MEAS UNIT (6) WASHER, FLAT: bra, 3/8 thd size AN961-616T (88044) WASHER, FLAT, round, No. 10 thd size 00140 M F 00141 P F 00142 REF NUMBER & MFR CODE ON CODE (5) SEE GRP FT EA EA SEE GRP 4-9 18 4216 4-9 16 4216 4-9 17 4-9 1 4-9 19 4-9 11 4-9 13 4-9 12 4018 9501 1 SEE GRP 9501 1 SEE GRP 9501 EA 1 EA 2 4-9 2 EA 1 4-9 2A EA 8 4-9 25 5310-924-4218 LEAD, ELECTRICAL 13216E7476 (97403) LIGHT AND WIRE: 12 in. Ig 13212E358 1-1 (97403) LAMP GLOW MS25252-C7A (96906) NUT, PLAIN HEXAGON: jam, 1/4-20 MS16203-37 (96906) NUT, PLAIN, HEXAGON: 1/4-28 EA 9 * * * * * * * * 4-9 28 5310-00-934-9758 NUT, PLAIN, HEXAGON: machine screw EA 6 * * * * * * * * 4-9 27 5310-087-4652 NUT, SELF-LOCKING, HEXAGON: 3/8-16 EA 4 * * * * * * * * 5330-802-5905 PACKING, PREFORMED "O" RING MS23775-132 (96906) EA 2 4-9 14 Change 8 4-23 TM 5-6115-365-15 (1) (2) (3) (4) DESCRIPTION FEDERAL SMR CODE STOCK NUMBER X2 F 00152 X2 F 00153 X2 O 00154 F 00155 F 00156 O 00157 F 00158 X2 P 00159 P2 F 00160 PA O 5330-579-8108 PA 5305-00-984-62 10 USABLE UNIT REF NUMBER & MFR CODE ON CODE (5) (6) (7) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC ALLOWANCE ALLOWANCE OF IN MEAS UNIT 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. EA 1 4-9 31 EA 4 4-9 4 EA 1 SEE GRP 2210 5305-984-6214 PACKING, PREFORMED "O" RING MS28775-111 (96906) PACKING, PREFORMED "O" RING MS28775-013 (96906) PLATE, INFORMATION: wiring diagram 13212E33587 (97403) SCREW, MACHINE: pan head EA 6 SEE GRP 4018 4-9 22 5305-954-9003 SCREW, MACHINE: pan head EA 9 * * * * * * * * 5305-989-7434 SCREW, MACHINE: pan head, 10-32 X 1/2, lg EA 16 * * * * * * * * 4- 9 5 5305-984-5695 SCREW, MACHINE: pan head, 3/8-16 X 2, Ig EA 4 * * * * * * * * 4-9 3 EA 2 4-9 15 EA 1 4-9 30 EA 1 4-9 32 EA 1 4-9 33 EA 1 SEE GRP 4018 4-9 20 EA 4 SEE GRP 4018 4-9 21 EA 4 4-9 23 5330-684-3420 F 00164 F 00165 O 00166 F 00167 X2 F 00168 F 00169 O 00170 F 00171 F 00172 F 00173 O 00174 X2 F 00175 5940-660-3631 STUFFING TUBE 13212E3582-20 (97403) SWITCH, ROTARY: 60 amp 13205E023 (97403) KNOB 0600-1 (82121) SCREW, MACHINE: pan hand MS35206-263 (96906) TERMINAL BOARD 13212E3606 (97403) TERMINAL LOAD 13208E5820-6 (97403) TERMINAL, LUG: -L6 stud, 1/4 (As required) MS25036-20 (96906) TERMINAL, LUG: 18-22 stud, 1/4 5310-809-8546 WASHER, FLAT: round, No. 10 EA 12 5310-809-8546 WASHER, FLAT: round, No. 10 screw size EA 16 * * * * * * * * 4-9 7 5310-080-6004 WASHER FLAT round 3/8 screw size EA 8 * * * * * * * * 4-9 8 EA 9 4-9 29 5310-045-3296 WASHER LOCK, FLAT: external tooth, 1/4 MS35335-419 (96906) WASHER, LOCK: helical spring, No. 1 EA 6 * * * * * * * * 5310-045-3296 WASHER, LOCK: helical, No. 10 screw EA 16 * * * * * * * * 4-9 6 5310-184-8970 WASHER, LOCK: helical spring, 1/4 IN. EA 8 4-9 24 5310-022-8834 WASHER, LOCK internal tooth flat, 1/4 EA 4 * * * * * * * * 4-9 26 5310-087-4652 NUT, SELF-LOCKING, HEXAGON: 3/8-16 EA 4 * * * * * * * * 4-9 9 5305-269-3211 SCREW, CAP, HEXAGON HEAD: 3/8-16 X 1, lg EA 4 * * * * * * * * 4-9 10 EA 1 O 00176 00177 5310-809-4061 STRAP, CABLE ADJUSTER: 1-1/2, maximum Building size MS17821-1-9 (96906) WASHER, FLAT: round, 3/8 screw size EA 8 * * * * * * * * * X2 P 00178 X2 F 00179 00180 6115-948-7170 EA 1 EA 1 EA 2 O X2 F 00161 X2 F 00162 X2 F 00163 5930-00-829-3243 5355-01-166-3672 5940-00-021-3321 4216 - MISCELLAN EOUS WIRING AND FITTINGS 6115-948-7169 00181 X2 O 00182 4210-555-8837 4-24 Change 11 CABLE 13212E3608 (97403) CABLE 13212E3607 (97403) GROUP 76 - FIRE FIGHTING EQUIPMENT COMPONENTS 7638 - PORTABLE FIRE FIGHTING EQUIPMENT (INCLUDES FIRE EXTINGUISHERS) FIRE, EXTINGUISHER: w/bracket MILE52031 (81349) * * * * * * * * * * SEE GRP SEE GRP * * 2 * 2 * 4018 4018 TM 5-6115-365-15 (1) (2) (3) (4) DESCRIPTION FEDERAL USABLE UNIT (5) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC (7) ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) SMR CODE STOCK NUMBER O 00183 O 00184 O 00185 00186 5310-088-1251 NUT, SELF-LOCKING, HEXAGON: 1/4 X 20 EA 8 * * * * * * * * 5305-068-0502 SCREW, CAP, HEXAGON HEAD: 1/4-20 X 3/4, Ig EA 8 * * * * * * * * 5310-809-4058 WASHER, FLAT: round, 1/4 screw size EA 16 * * * * * * * * 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. FT * * * * * * 2O 20 FT * * * * * * * * FT * * * * * * * * GROUP 95 - GENERAL USE STANDARDIZED PARTS 9501 - HARDWARE SUPPLIES AND BULK MATERIAL, COMMON 00187 P O 00188 P F 00189 P F 00190 REF NUMBER & MFR CODE ON CODE OF IN MEAS UNIT (6) 5340-922-5653 6145-395-8799 6145-284-0656 WEBBING MILW530TYPE2CLASS4 (81349) WIRE, ELECTRICAL: copper. No. 6, AWG QQW343 (81348) WIRE, ELECTRIC: 600v, aircraft AN6 MILW5086 (81349) 4-25 TM 5-6115-365-15 FIGURE 4-9. LEGEND TO PARTS ITEM NO. 1 2 2A 3 4 5 6 7 8 9 10 FUNCT ITEM GROUP NAME 4206 COVER 4206 LIGHT-WIRE 4206 BULB 4206 SCREW 4206 PACKING 4206 SCREW 4206 WASHER 4206 WASHER 4206 WASHER 4206 NUT 4206 SCREW ITEM NO. 11 12 13 14 15 16 17 18 19 20 21 FUNCT ITEM GROUP NAME 4206 LEAD 4206 LEAD 4206 LEAD 4206 PACKING 4206 STUFFING 4206 CABLE 4206 CABLE 4206 BOX 4206 GASKET 4206 TERMINAL BOARD 4206 TERMINAL LOAD Figure 4-9. Distribution box. 4-26 Change 11 ITEM NO. 22 23 24 25 26 27 28 29 30 31 32 33 FUNCT ITEM GROUP NAME 4206 SCREW 4206 WASHER 4206 WAS HER 4206 NUT 4206 WASHER 4206 NUT 4206 NUT 4206 WAS HER 4206 SWITCH 4206 PACKING 4206 KNOB 4206 SCREW, MACHINE PAN HAND TM 5-6115-365-15 C3 (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION REF NUMBER & MFR CODE USABLE ON CODE (4) UNIT OF MEAS (5) QTY INC IN UNIT (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) 1-5 6-20 (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. PART III - PU-620/M 00001 REPAIR PARTS FOR ORGANIZATIONAL MAINTENANCE 00002 GROUP 15 - FRAME 00005 1507 - LEVELING JACKS X2 O 00006 5310-087-4652 NUT, SELF-LOCKING: 3/8-16 UNC MS51922-17 (96906) EA 3 410 42 X2 O 00007 5305-269-3213 SCREW, CAP, HEXAGON HEAD 3/8-16 X 1 1/4 IN. LG MS90725-62 (96906) EA 3 410 44 O O 00008 2590-318-6691 TRAILER LEG PROP ASSEMBLY 13214E1206 (97403) EA 1 410 41 12 0 00009 5310-809-4061 WASHER, FLAT: 3/8 IN. BSC SIZE MS27183-15 (96906) EA 6 410 43 EA 34 3 EA 34 410 410 EA 68 410 4 EA 1 EA 8 EA 12 EA 20 EA 14 EA 22 ADAPTER ASSEMBLY, FUEL DRUM 13211E7541 (97403) BOW, TRAILER TARPAULIN 13214E1218 (97403) BRACKET ASSEMBLY: LIQUID CONTAINER, 5 GALLON MS53052 (96906) EA 2 EA 4 EA 6 BRACKET ASSEMBLY, SLEDGE HAMMER 13214E1214 (97403) EA 1 00010 GROUP 18 – BODY 00011 1810 - CARGO BODY X2 O 00013 X2 O 00014 5310-087-4652 X2 O 00016 5310-809-4061 5305-269-3213 NUT, SELF-LOCKING: 3/8-16 UNC MS51922-17 (96906) SCREW, CAP, HEXAGON HEAD: 3/8-16 X 1 1/4 IN. LG MS90725-62 (96906) WASHER, FLAT: 3/8 in. BSC SIZE MS27183-15 (96906) 00017 GROUP 22 - BODY ACCESSORY ITEMS 00018 2201 - CANVAS ITEMS POR 00019 X2 O 00020 X2 O 00021 X2 O 00022 X2 O 00023 X2 O 00024 2540-926-0993 5340-057-6956 5340-078-7029 00025 TARPAULIN 13214E1219 (97403) BUCKLE, SPRING ACTION MS51929-2 (96906) CHAPE ASSEMBLY 13214E1392 (97403) CLIP, END, STRAP MS51926-3 (96906) DEE RING MS51925-8 (9690 6) TEE HOOK 13214E1497 (97403) * * * * 5 * * * * 411 29 * * * * 411 411 410 6 2202 - ACCESSORY ITEMS O O 00026 X2 O 00027 X2 O 00028 2910-066-1235 X2 O 00029 5340-999-6277 2510-706-4504 411 30 45 14 4-27 TM 5-6115-365-15 C3 (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION REF NUMBER & MFR CODE X2 O 00030 X2 O 00031 X2 O 00032 X2 O 00033 X2 O 00034 X2 O 00035 7240-222-3088 X2 O 00036 5310-088-1251 X2 O 00037 X2 O 00038 X2 O 00039 X2 O 00040 X2 O 00041 X2 O 00042 X2 O 00043 X2 O 00044 X2 O 00045 5310-087-4652 X2 O 00046 5305-068-0501 X2 O 00047 5305-269-3211 X2 O 00048 5305-071-2237 12 0 00049 X2 O 00050 5306-225-8497 X2 O 00051 5305-068-0501 X2 O 00052 X2 O 00053 5305-958-5246 4-28 2590-932-7298 5340-914-2578 7240-920-5327 5310-080-8495 5310-088-1251 5310-984-3806 5310-088-1251 5310-088-1251 5310-088-1251 9905-202-3639 9905-205-2795 5305-068-0501 5305-068-0501 5310-809-4058 CAN, GASOLINE: MILITARY, 5 GALLON MILC1283 (81349) CLAMP, GROUND ROD 13212E3617-1 (97403) CLIP, SPRING, SLEDGE HAMMER 13214E1213-1 (97403) HOLDER, FUEL DRUM ADAPTER 31213E3553-1 (97403) NUT, PLAIN, WING: 1/4-20 UNC, 2B MS35425-39 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 UNC MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 UNC MS51922-1 (96 906) NUT, SELF-LOCKING: 3/8-16 UNC MS51922-17 (96906) NUT, SELF-LOCKING: 5/16-18 UNC MS51922-9 (96906) NUT, SELF-LOCKING HEXAGON: 1/4-20 UNC MS51922-1 (96906) NUT, SELF-LOCKING: 1/4-20 UNC MS51922-1 (96906) NUT, SELF-LOCKING: 1/4-20 UNC MS51922-1 (96906) PLATE, FRONT, SHIELD 13214E1217-1 (97403) REFLECTOR, INDICATING, AMBER MS35387-2 (96906) REFLECTOR, INDICATING CLEAR ANCE, RED MS35387-1 (96906) SCREW, CAP, HEXAGON: 1/4-20 X 5/8 IN. LG MS90725-5 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 X 5/8 in. LG MS90725-5 (96906) SCREW, CAP, HEXAGON HEAD: 3/8-16 X 1 IN. LG MS90725-60 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 X 2 IN. MS90725-14 (96906) SCREW, CAP, HEXAGON HEAD: 5/16-18 X 3/4 IN. LG MS90725-32 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 X 5/8 IN. LG MS90725-5 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 X 5/8 IN. LG MS90725-5 (96906) SCREW, MACHINE: 1/4-20 X 3/4 IN. LG MS35190-289 (96906) WASHER, FLAT: 1/4 IN. BSC MS27183-10 (96906) USABLE ON CODE (4) UNIT OF MEAS (5) QTY INC IN UNIT (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) 1-5 EA 6 EA 4 EA 1 EA 2 EA 2 EA 8 EA 6-20 (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. 410 411 411 411 410 411 47 4 411 22 EA 24 46 EA 4 EA 8 EA 2 EA 1 EA 4 EA 2 EA 4 EA 8 410 411 411 411 411 410 411 411 411 EA 4 411 25 EA 24 410 48 EA 2 410 54 EA 4 5 EA 2 411 411 EA 1 411 17 EA 8 9 EA 16 411 411 10 18 2 51 23 3 7 11 15 50 26 22 21 13 20 TM 5-6115-365-15 (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION REF NUMBER & MFR CODE X2 O 00054 X2 O 00055 X2 O 00056 X2 O 00057 X2 O 00058 X2 O 00059 X2 O 00060 X2 O 00061 5310-809-4058 5310-809-4061 5310-809-4058 5310-081-4219 5310-609-4058 5310-809-4058 5310-809-4058 5310-042-6758 WASHER, FLAT: 1/4 IN. BSC SIZE MS27183-10 (96906) WASHER, FLAT: 3/8 IN. BSC SIZE MS27183-15 (96906) WASHER, FLAT: 1/4 IN. BSC SIZE MS27183-10 (96906) WASHER, FLAT: 5/16 IN. BSC SIZE MS27183-12 (96906) WASHER, FLAT ROUND, 1/4 IN. BSC SIZE MS27183-10 (96906) WASHER, FLAT: 1/4 IN. BSC SIZE MS27183-10 (96906) WASHER, FLAT: 1/4 IN. BSC SIZE MS27183 10 (96906) WASHER, LOCK: 1/4 IN. SCREW SIZE MS35338-82 (96906) 00062 2210-DATA PLATES X2 O 00063 X2 O 00064 PLATE, IDENTIFICATION: GROUND TERMINAL 13205E4918 (97403) PLATE, IDENTIFICATION: PU620/M 13205E4916-4 (97403) 00065 GROUP 29-AUXILIARY GENERATOR AND ENGINE 00072 2941-ENGINE EXHAUST X2 O 00073 X2 O 00074 X2 O 00074A X2 O 00075 X2 O 00076 X2 O 00077 2990-01-015-2910 2990-01-415-2911 4720-00-156-9932 5310-088-1251 5305-225-3839 5310-809-4058 EXHAUST, TUBE 13219E3662 (97403) EXHAUST, TUBE 13219E3661 (97403) HOSE, CL, SCNPSNA TY2 1.75 ID x 28.00 PLUS OR MINUS .25 L WW-H-1053 (81348) NUT, SELF-LOCKING MS51922-1 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 x 1 IN. LG MS90725-8 (96906) WASHER, FLAT: 1/4 IN. BSC SIZE MS27183-10 (96906) 00078 GROUP 42-ELECTRICAL EQUIPMENT 00079 4202-ELECTRICAL CONTROLS X2 O 00098 X2 O 00102 X2 O 00105 X2 O 00114 X2 O 00118 X2 O 00122 USABLE ON CODE (4) UNIT OF MEAS (5) QTY INC IN UNIT (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) 1-5 6-20 (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. EA 8 4-11 24 EA 48 4-10 47 EA 4 4-10 53 EA 8 4-11 4 EA 8 4-11 8 EA 4 4-11 12 EA 2 4-11 16 EA 2 4-10 52 EA 1 4-10 55 EA 1 4-11 28 EA 1 4-10 11 EA 1 4-10 15 EA 1 4-10 12 EA 2 4-10 12 EA 2 4-10 14 EA 4 4-10 13 5310-087-4652 NUT, SELF-LOCKING, HEXAGON: 3/8-16 THD SIZE EA 4 EA 1 5305-989-7434 PLATE, INFORMATION: WIRING DIAGRAM 13212E3587(97403) SCREW, MACHINE: PAN HEAD, 10-32 x 1/2 IN. LG EA 16 4-9 5 5310-809-8546 WASHER, FLAT: ROUND, NO. 10 EA 16 4-9 7 5310-045-3296 WASHER, LOCK: HELICAL SPRING, NO. 10 EA 16 4-9 6 5305-269-3211 SCREW, CAP, HEXAGON HEAD: 3/8-16 x 1 IN. LG EA 4 Change 9 4-29 TM 5-6115-365-15 C3 (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION REF NUMBER & MFR CODE X2 O 00124 00125 X2 O 00126 X2 O 00127 X2 O 00128 X2 O 00129 X2 O 00130 X2 O 00131 X2 O 00132 X2 O 00133 X2 O 00134 X2 O 00135 5310-809-4061 (5) QTY INC IN UNIT (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) 1-5 EA 8 EA 2 EA 1 EA 2 EA 2 EA 1 EA 1 EA 2 EA 1 EA 2 EA 4 EA 6-20 (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. 4216 - MISCELLANEOUS WIRING AND FITTINGS 5340-526-2559 5310-012-0361 5310-543-4717 5310-088-1251 5310-088-1251 X2 O 00136 5305-225-3840 X2 O 00137 X2 O 00138 5305-225-3840 X2 O 00139 5305-984-6211 X2 O 00140 X2 O 00141 5307-722-9437 X2 O 00142 5310-913-9776 X2 O 00143 5310-913-9776 X2 O 00144 X2 O 00145 X2 O 00146 X2 O 00147 X2 O 00148 5310-187-2413 4-30 WASHER, FLAT: ROUND, 3/8 IN. USABLE ON CODE (4) UNIT OF MEAS 5305-543-4718 5940-688-6010 5310-809-4058 5310-809-4058 5310-809-8546 5310-045-3296 CLAMP, CABLE, DOUBLE 13212E3591-4 (97403) CLAMP, CABLE, SINGLE 13212E3612 (97403) CLAMP, CUSHIONED: 1/8 IN. ID MS21919-2 (96906) NUT, PLAIN, HEXAGON: 10-24 UNC 2B MS35649-102 (96906) NUT, PLAIN, HEXAGON: 3/8-16 UNC 2B FFN836TYPE2 (81348) NUT, PLAIN, HEXAGON: 3/8-16 UNC 2B FFN836TYFE2 (813348) NUT, PLAIN, HEXAGON: JAM, 3/8-16 UNC 2B FFN836TYPE2 (8 348) NUT, PLAIN, WING: BRASS, 3/8-16 THD SIZE MS35425-28 (96906) NUT, SELF-LOCKING HEXAGON: 1/4-20 UNC MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 UNC MS51922-1 (96906) SCREW, CAP, HEXAGON HEAD 1/4-20 Y 7/8 IN. LG MS90725-7 (96906) SCREW, CAP, HEXAGON HEAD:1/4-20 X 7/8 IN. LG MS90725-7 (96906) SCREW, CAP, HEXAGON HEAD: 3/8-16 3/4 IN. LG MS35309-358 (96906) SCREW, MACHINE: PAN HEAD, 10-24 X 5/8 IN. LG MS35206-264 (96906) STUD, GROUNDING 13214E1223 (97403) TERMINAL, LUG: NO. 6 WIRE, 3/8 IN. STUD MS20659-10 (96906) WASHER, LOCK: FLAT 3/8 IN. SIZE MS35335-91 (96906) WASHER, LOCK: FLAT 3/8 IN. SIZE MS35335-91 (96906) WASHER, FLAT: ELECTRICAL, BRASS, 3/8 IN. AN961-616T (88044) WASHER, FLAT: 1/4 IN. BSC SIZE MS27183-10 (96906) WASHER, FLAT: 1/4 IN. BSC SIZE MS27183-10 (96906) WASHER, FLAT: NO 10 BSC SIZE MS27183-8 (96906) WASHER, LOCK: NO. 10 SIZE MS35338-43 (96906) 410 410 410 410 410 410 410 410 4 10 410 28 2 410 23 EA 4 27 EA 1 410 410 EA 2 410 32 EA 1 35 EA 3 410 410 EA 2 410 36 EA 1 410 57 EA 4 38 EA 4 EA 8 EA 4 EA 2 410 410 410 410 410 24 33 29 39 56 37 40 21 25 58 59 22 26 31 30 TM 5-6115-365-15 (1) (2) (3) (4) DESCRIPTION USABLE UNIT FEDERAL SMR CODE STOCK NUMBER REF NUMBER & MFR CODE ON CODE (5) (6) (7) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC ALLOWANCE ALLOWANCE OF IN MEAS UNIT 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. PART IV- PU620/M 00001 REPAIR PARTS FOR DS, GS AND DEPOT MAINTENANCE 00002 GROUP 15 - FRAME 00003 1501 - FRAME ASSEMBLY X2D R 00004 00005 X2 O 00006 X2 O 00007 2330-898-6780 O O 00008 X2 O 00009 00010 00011 X2D R 00012 X2 O 00013 X2 O 00014 2590-00-420-8929 X2 D 00015 X2 O 00016 5310-087-4652 5305-269-3213 5310-809-4061 5310-087-4652 5305-269-3213 5310-809-4061 CHASSIS TRAILER: M116A1 13214E1201 (97403) 1507 - LEVELING JACKS NUT, SELF-LOCKING: 3/8-16 UNC MS51922-17 (96906) SCREW, CAP, HEXAGON HEAD: 3/8-16 X 1 1/4 IN. LG MS90725-62 (96906) TRAILER LEG PROP ASSEMBLY 13214E1206 (97403) WASHER, FLAT: 3/8 IN. BSC SIZE MS27183015 (96906) GROUP 18 - BODY 1810-CARGO BODY BODY, TRAILER 13214E1202 NUT, SELF-LOCKI NG: 3/8-16 UNC MS51922-17 (96906) SCREW, CAP, HEXAGON HEAD: 3/8-16 X 1 1/4 IN. LG MS90725-62 (96906) SHIM (AS REQUIRED) 13214E1494(97403) WASHER, FLAT: 3/8 IN. BSC SIZE MS27183-15 (96906) EA 1 410 1 EA 3 42 EA 3 410 410 EA 1 41 EA 6 410 410 EA 1 2 EA 34 EA 34 410 410 410 411 4- 1 * * 2 * * 2 10 10 EA EA 68 44 43 3 5 4 10 00017 GROUP 22 - BODY ACCESSORY ITEMS 00018 2201 - CANVAS ITEMS POR 00019 X2 O 00020 X2 O 00021 X2 O 00022 X2 O 00023 X2 O 00024 2540-926-0993 5340-057-6956 5340-078-7029 00025 O O 00026 TARPAULIN 13214E1219 BUCKLE, SPRING ACTION MS51929-2 (96906) CHAPE ASSEMBLY 13214E192 (97403) CLIP, END, STRAP MS51027-30 (96906) DEE RING MS51925-8 (96906) TEE HOOK 13214E1497 (97403) EA 1 EA 8 EA 12 EA 20 EA 14 EA 22 EA 2 * * 2 * * 2 10 10 411 29 * * 2 * * 2 10 10 411 6 22-2 - ACCESSORY ITEMS 2910-066-1235 ADAPTER ASSEMBLY, FUEL DRUM 13211E7541 (97403) Change 10 4-31 TM 5-6115-365-15 C3 (1) (2) (3) (4) DESCRIPTION FEDERAL SMR CODE X2 O 00027 X2 O 00028 STOCK NUMBER 2510-706-4504 X2 O 00029 X2 O 00030 X2 O 00031 X2 O 00032 X2 O 00033 X2 O 00034 X2 O 00035 5340-999-6277 X2 O 00036 5310-088-1251 12 0 00037 12 0 00038 X2 O 00039 5310-087-4652 X2 O 00040 X2 O 00041 X2 O 00042 X2 O 00043 X2 O 00044 X2 O 00045 5310-088-1251 X2 O 00046 5305-068-0501 X2 O 00047 5305-269-3211 12 0 00048 5305-071-2237 X2 O 00049 5306-225-8497 X2 O 00050 5305-068-0501 4-32 7240-222-3088 2590-932-7298 5340-914-2578 7240-920-5327 5310-080-8495 5310-088-1251 5310-984-3806 5310-088-1251 5310-088-1251 9905-202-3639 9905-205-2795 5305-068-0501 USABLE UNIT REF NUMBER & MFR CODE BOW, TRAILER TARPAULIN 13214E1218 (97403) BRACKET ASSEMBLY LIQUID CONTAINER, 5 GALLON MS53052 (96906) BRACKET ASSEMBLY, SLEDGE HAMMER 13214E1214 (97403) CAN, GASOLINE: MILITARY, 5 GALLON MILC1283 (81349) CLAMP, GROUND ROD 13212E3617-1 (97403) CLIP, SPRING, SLEDGE HAMMER 13214E1213-1 (97403) HOLDER, FUEL DRUM ADAPTER 13212E3553-1 (97403) NUT, PLAIN, WING: 1/4-20 UNC, 2B MS35425-39 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 UNC MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 UNC MS51922-1 (96906) NUT, SELF-LOCKING: 3/8-16 UNC MS51922-17 (96906) NUT, SELF-LOCKING: 5/16-18 UNC MS51922-9 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 UNC MS51922-1 (96906) NUT, SELF-LOCKING: 1/4-20 UNC MS51922-1 (96906) NUT, SELF-LOCKING: 1/4-20 UNC MS51922-1 (96906) PLATE, FRONT, SHIELD 13214E1217-1 (97403) REFLECTOR, INDICATING, AMBER MS35387-2 (96906) REFLECTOR, INDICATING CLEARANCE, RED MS35387-1 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 X 5/8 IN. LG MS90725-5 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 X 5/8 IN. LG MS90725-5 (96906) SCREW, CAP, HEXAGON HEAD: 3/8-16 X 1 IN. LG MS90725-60 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 1 2 IN. LG MS90725-14 (96906) SCREW, CAP, HEXAGON HEAD: 5/16-18 X 3/4 in. lg MS90725-32 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 X 5/8 IN. LG MS90725-5 (96906) ON CODE (5) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC OF IN MEAS UNIT EA 4 EA 6 EA 1 EA 6 EA 4 EA 1 EA 2 EA 2 EA 8 EA (6) (7) ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. 411 410 30 411 410 411 411 411 410 411 14 4 411 22 EA 24 46 EA 4 EA 8 410 411 411 EA 2 11 EA 1 EA 4 EA 2 EA 4 EA 8 411 411 410 411 411 411 EA 4 411 25 EA 24 410 48 EA 2 410 54 EA 4 411 5 EA 2 411 13 45 47 10 18 2 51 23 3 7 15 50 26 22 21 TM 5-6115-365-15 (1) (2) (3) (4) DESCRIPTION USABLE UNIT FEDERAL SMR CODE STOCK NUMBER X2 O 00051 5305-068-0501 X2 O 00052 X2 O 00053 X2 O 00054 X2 O 00055 X2 O 00056 X2 O 00057 X2 O 00058 X2 O 00059 X2 O 00060 X2 O 00061 5305-958-5246 5310-8094058 5310-809-4058 5310-809-4061 5310-809-4058 5310-081-4219 5310-8094058 5310-809-4058 5310-809-4058 5310-042-6758 REF NUMBER & MFR CODE ON CODE SCREW, CAP, HEXAGON HEAD: 1/4-20 x 5/8 IN. LG MS90725-5 (96906) SCREW, MACHINE: 1/4-20 x 3/4 IN . LG MS35190-289 (96906) WASHER, FLAT: 1/4 IN. BSC MS27183-10 (96906) WASHER, FLAT: 1(4 IN. BSC SIZE MS27183-10 (96906) WASHER, FLAT: 3/8 IN. BSC SIZE MS27183-15 (96906) WASHER, FLAT: 1(4 IN. BSC SIZE MS27183-10 (96906) WASHER, FLAT: 5/16 IN. BSC SIZE MS27183-12 (96906) WASHER, FLAT: ROUND, 1/4 IN. BSC SIZE MS27183-10 (96906) WASHER, FLAT: 1/4 IN. BSC SIZE MS27183-10 (96906) WASHER, FLAT: 1/4 IN. BSC SIZE MS2713-10 (96906) WASHER, LOCK: 1/4 IN. SIZE MS35338-82 (96906) 00062 2210--DATA PLATES X2 O 00063 XS 0 00064 PLATE, IDENTIFICATION: GROUND TERMINAL 13295E4918 (97403) PLATE, IDENTIFICATION: PU620/M 13205E4916-4 (97403) 00065 GROUP 29-AUXILIARY GENERATOR AND ENGINE 00066 2901-GENERATOR AND ENGINE ASSEMBLY X2F R 00067 X2 F 00068 X2 F 00069 6115-017-8240 X2 F 00070 X2 F 00071 5310-520 -3091 X2 O 00073 X2 O 00074 X2 O 00075 6115-947-3335 5310-225-6993 5305-071-1769 5310-809-5998 6115-947-3331 5310-088-1251 GENERATOR SET: SF 5.0 MD MILG52279 (81349) NUT, SELF-LOCKING: 1/2-13 UNC MS51922-33 (96906) SCREW, CAP, HEXAGON HEAD: 1/2-13 x 2 IN. LG MS90725-115 (96906) WASHER, BEVELED 13206E4482-2 (97403) WASHER, FLAT, 1/2 IN. ID x 1-1/2 IN. OD MS27183-18 (96906) 2941-ENGINE EXHAUST EXH AUST, TUBE 13214E1487 (97403) EXHAUST, TUBE 13214E1486 (97403) NUT, SELF-LOCKING MS51922-1 (9690 6) (5) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC OF IN MEAS UNIT (6) (7) ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGY EQUIP NO. NO. EA 1 411 17 EA 8 9 EA 16 EA 8 EA 48 EA 4 EA 8 EA 8 EA 4 EA 2 EA 2 411 411 411 410 410 411 411 411 411 410 EA 1 EA 1 EA 2 EA 8 EA 8 EA 8 EA 8 EA 1 EA 1 EA 2 20 24 47 53 4 8 12 16 52 410 411 55 410 410 410 6 28 7 10 410 410 9 410 410 410 11 8 15 12 Change 9 4-33 TM 5-6115-365-15 C3 (1) (2) (3) (4) USABLE UNIT FEDERAL SMR CODE STOCK NUMBER X2 O 00076 5305-225-3839 X2 O 00077 5310-809-4058 REF NUMBER & MFR CODE SCREW, CAP, HEXAGON HEAD: 1/4-20 X 1 IN. LG MS90725-8 (96906) WASHER, FLAT: 1/4 IN. BSC SIZE MS27183-10 (96906) P F 00088 M F 00089 6145-284-0656 P F 00090 M F 00091 6145-284-0656 P F 00092 P F 00093 X2 F 00094 X2 F 00095 6145-284-0656 X2 F 00096 X2 F 00097 X2 O 00098 X2 F 00099 X2 F 00100 X2 F 00101 5310-924-4218 4-34 6115-948-7169 6115-948-7170 5310-934-9758 5310-087-4652 5330-802-5905 5330-579-8108 5330-684-3420 ON CODE INC OF IN MEAS UNIT ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGY EQUIP NO. NO. 14 EA 4 410 13 EA 1 410 20 BOX 13212E3602 (97403) CABLE 13212E3607 (97403) CABLE 13212E3608 (97403) CABLE 13216E7479 (97403) COVER 13212E3603 (97403) GASKET 13212E3610 (97403) LEAD, ELECTRICAL 13212E609-1 (97403) MANUFACTURE FROM: WIRE, ELECTRICAL: 600V AIRCRAFT, A16, MIL-3-5-5086 LEAD, ELECTRICAL 13212E3609-3 (97403) MANUFACTURE FROM: WIRE, ELECTRICAL: 600V AIRCRAFT, AN6, MIL-W-5086 LEAD, ELECTRICAL 13212E3609-2 (97403) MANUFACTURE FROM: WIRE, ELECTRICAL: 600V AIRCRAFT, AN6, MIL-W-5086 LEAD, ELECTRICAL 13216Z7476 (97403) LIGHT AND WIRE: 12 IN. LG 13212E3581-1 (97403) NUT, PLAIN, HEXAGON: JAM, 1/4-20 TBD SIZE MS16203-37 (96906) NUT, PLAIN, HEXAGON: 1/4-28 TED SIZE NUT, PLAIN, HEXAGON: MACHINE SCREW EA 1 18 EA 1 EA 1 49 49 49 EA 2 EA 1 1 EA 1 EA 1 49 49 49 NUT, SELF-LOCKING, HEXAGON: 3/8-16 THD SIZE PACKING, PREFORMED: O RING MS28775-132 (96906 9 PACKING, PREFORMED: O RING M28775-111 (96906) PACKING, PREFORMED: O RING MS28775-013 (96906) 4202 - ELECTRICAL CONTROLS 6115-104-4550 (8) 410 00079 X2 F 00081 X2 F 00082 X2 F 00083 X2 F 00084 X2 F 00085 X2 F 00086 M F 00087 (7) 2 GROUP 42 - ELECTRICAL EQUIPMENT 6110-913-9275 (6) EA 00078 P F 00080 (5) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER DESCRIPTION DISTRIBUTION BOX 13212E3601 (97403) * * * * * * 2 2 16 17 19 11 FT EA 1 49 13 1 49 12 49 49 2 FT EA FT EA 1 EA 2 EA 8 EA 9 EA 6 EA 4 EA 2 EA 1 25 49 49 28 4- 14 4- 31 49 4 27 9 EA 4 TM 5-6115-365-15 (1) (2) (3) (4) DESCRIPTION USABLE UNIT FEDERAL SMR CODE X2 O 00102 X2 F 00103 X2 F 00104 X2 O 00105 X2 F 00106 X2 F 00107 P F 00108 X2 F 00109 X2 F 00110 X2 F 00111 STOCK NUMBER 5305-984-6214 REF NUMBER & MFR CODE ON CODE (5) (6) (7) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC ALLOWANCE ALLOWANCE OF IN MEAS UNIT PLATE, INFORMATION: WIRING DIAGRAM 13212E3587 (97403) SCREW, MACHINE: PAN HEAD EA 1 EA 6 EA 9 EA 16 EA 4 EA 2 EA 1 EA 1 EA 4 EA 4 X2 F 00112 X2 F 00113 X2 O 00114 X2 F 00115 X2 F 00116 5940-660-3631 SCREW, MACHINE: PAN HEAD 1/4-28 x 7/16 IN. LG MS35215-68 (96906) SCREW, MACHINE: PAN HEAD, 10-32 x 1/2 IN. LG SCREW, MACHINE PAN HEAD, 318-16 x 2 IN. LG STUFFING TUBE 13212E3583-20 (97403) SWITCH, ROTARY: 60 AMP 13205E5023(97403) TERMINAL, BOARD 13212E3606(97403) TERMINAL, LOAD 13208E5820-6 (97403) TERMINAL, LUG: SIZE 6 STUD, 1/4 IN. (AS REQUIRED) MS25036-20 (96906) TERMINAL, LUG: 18-22 STUD, 1/4 IN. 5310-809-8546 WASHER, FLAT ROUND, NO. 10 EA 12 5310-809-8546 WASHER, FLAT' ROUND, NO. 10 EA 16 5310-080-6004 WASHER, FLAT: ROUND, 3/8 IN. EA 8 EA 9 X2 F 00117 X2 O 00118 X2 F 00119 X2 F 00120 X2 F 5310-045-3296 WASHER, LOCK: FLAT, EXTERNAL TOOTH, 1/41 IN. MS35335-89 (96906) WASHER, LOCK: HELICAL SPRING, NO. 10 WASHER. LOCK: HELICAL SPRING, NO. 10 WASHER, LOCK: HELICAL SPRING EA 6 EA 16 EA 8 WASHER, LOCK: FLAT, INTERNAL TOOTH, 1/4 IN. NUT, SELF-LOCKING, HEXAGON: 3/8-16 THD SIZE EA 4 EA 4 X2 O 00122 X2 F 00123 5305-269-3211 EA 4 EA 1 X2 O 00124 00125 5310-809-4061 SCREW, CAP, HEXAGON HEAD: 3/8-16 x 1 IN. LG STRAP, CABLE ADJUSTER: 1-1/2 IN. MAXIMUM BINDING SIZE MS17821-1-0 (96906) WASHER, FLAT: ROUND, 3/8 IN. EA 8 5305-989-7434 5305-984-5695 5930-829-3243 5940-904-9634 5310-045-3296 5310-184-8970 5310-022-8834 5310-087-4652 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGY EQUIP NO. NO. * * * * * * 2 2 49 49 49 49 49 49 49 49 22 49 49 49 49 23 49 49 49 49 6 10 5 3 15 30 20 21 EA 7 8 29 24 26 9 4216-MISCELLANEOUS WIRING AND FITTINGS X2 O 00126 CLAMP, CABLE, DOUBLE 13212E3591-4 (97403) EA 2 410 28 X2 O 00127 CLAMP, CABLE, SINGLE 13212E3612(97403) EA 1 410 24 Change 9 4-35 TM 5-6115-365-15 C3 (1) (2) (3) (4) USABLE UNIT FEDERAL SMR CODE STOCK NUMBER X2 O 00128 5340-526-2559 X2 O 00129 5310-012-0361 X2 O 00130 X2 O 00131 X2 O 00132 X2 O 00133 5310-543-4717 X2 O 00134 5310-088-1251 X2 O 00135 5310-088-1251 X2 O 00136 5305-225-3840 X2 O 00137 5305-225-3840 X2 O 00138 5305-543-4718 X2 O 00139 5305-984-6211 X2 O 00140 X2 O 00141 5307-722-9437 X2 O 00142 5310-913-9776 X2 O 00143 5310-913-9776 X2 O 00144 5310-187-2413 X2 O 00145 X2 O 00146 X2 O 00147 X2 O 00148 5310-809-4058 P F 00149 6145-395-8799 4-36 5940-688-6010 5310-809-4058 5310-809-8546 5310-045-3296 REF NUMBER & MFR CODE CLAMP, CUSHIONED: 1/8 IN. ID MS21919-2 (96906) NUT, PLAIN, HEXAGON: No. 10-24 UNC 2B MS35649-102 (96906) NUT, PLAIN, HEXAGON: 3/8-16 UNC 2B FFN836TYPE2 (81348) NUT, PLAIN, HEXAGON: 3/8-16 UNC 2B FFN836TYPE2 (81348) NUT, PLAIN, HEXAGON: JAM, 3/8-16 UNC 2B FFN836TYPE2 (81348) NUT, PLAIN, WING: BRASS, 3/8-16 THD SIZE MS35425-28 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 UNC MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 UNC MS51922-1 (96906) SCREW, CAP, HEXA GON HEAD: 1/4-20 X 7/8 IN. LG MS90725-7 (96906) SCREW, CAP, HEXAGON READ: 1/4-20 X 7/8 IN. LG MS90725-7 (96906) SCREW, CAP, HEXAGON HEAD 3/8-16 3/4 IN. LG MS35309-358 (96906) SCREW, MACHINE: PAN HEAD, No. 10-24 X 5/8 IN. LG MS35206-264 (96906) STUD, GROUNDING 13214E1223 (97403) TERMINAL, LUG: No. 6 WIRE, 3/8 IN. STUD MS20659-10 (96906) WASHER, LOCK: FLAT 3/8 IN. SIZE MS35335-91 (96906) WASHER, LOCK: FLAT 3/8 IN. SIZE MS35335-91 (96906) WASHER, FLAT: ELECTRICAL, BRASS, 3/8 IN. AN961-616T (88044) WASHER, FLAT: 1/4 IN. BSC SIZE MS27183-10 WASHER, FLAT: 1/4 in. BSC SIZE MS27183-10 (96906) WASHER, FLAT: No. 10 BSC SIZE MS27183-8 (96906) WASHER, LOCK: No. 10 SCREW SIZE MS35338-43 (96906) WIRE, ELECTRIC, UNINSULATED No. 6 AWG QQW343TYPERB (5) (6) (7) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER DESCRIPTION ON CODE INC OF IN MEAS UNIT ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGY EQUIP NO. NO. EA 2 410 33 EA 2 410 29 EA 1 410 39 EA 1 410 56 EA 2 410 37 EA 1 410 40 EA 2 410 21 EA 4 410 25 EA 2 410 23 EA 4 410 27 EA 1 410 58 EA 2 410 32 EA 1 35 EA 3 410 410 EA 2 410 36 EA 1 410 57 EA 4 410 38 EA 4 22 EA 8 EA 4 EA 2 410 410 410 410 FT 15 410 60 * * * * * * * * 59 26 31 30 TM 5-6115-365-15 C3 ME 6115-365-15/4-10 C3 Figure 4-10. PU-620/M Power unit. 4-37 TM 5-6115-365-15 ME 6115-365-15/4-11 C3 Figure 4-11. PU-620/M accessories. 4-38 TM 5-6115-365-15 C1 CHAPTER 5 GENERATOR SETS PU-406/M and PU-402/M Section I. DESCRIPTION AND DATA 5-1. Description a. General. A 30-kw, 60-cycle, diesel engine driven generator, capable of supplying 25-kw, 50 cycle power, mounted on an M-200A1 trailer (modified), comprise a self-contained mobile unit referred to as Trailer-Mounted Generator Set, PU-406/M. Refer to figures 5-1 and 5-2. A 15-kw, ,60 cycle, diesel enginedriven generator, capable of supplying 12.5-kw, 50-cycle power, mounted on a M-200A1 trailer, comprise a selfcontained mobile unit referred to as Trailer-Mounted Generator Set, PU-402/M. b. Function. PU-406/M is a mobile power plant and may be used to supply power to any system requiring a 30-kw, 60-cycle current PU-402/M is a mobile power source capable of furnishing 15-kw, 60-cycle current. Note. The only difference between the PU406/M and PU-402/M generator sets is in the output. The sets are similar to each other in appearance. d. Generator and Engine. For description and further operation and maintenance information on the PU-406/M generator and engine not covered in this chapter, refer to TM 5-6115-321-15. For PU-402/M, refer to applicable TM for generator set used. (See DA PAM 310-4). e. Trailer. For description and maintenance information on the M-200A1 trailer, refer to TM 9-230-205-14. f. Lubrication. Refer to LO 9-2330-205-14 for lubrication information required on the M-200A1 trailer. 5-2. Tabulated Data Table 5-1 lists the components that comprise PU-406/M and PU-402/M. Table 5-1. PU-406/M and PU-402/M Components. Fan 2330-331-2307 6115-077-8600 Qty 1 1 6115-317-4919 1 7240-222-3088 2 4210-555-8837 5975-878-3791 5120-251-4489 1 2 1 Nomenclature Trailer: M-200A1 Generator set: 30 kw, DED (PU-406/M) Generator set: 15 kw, DED (PU-402/M) Can, gasoline, military 5-gallon Fire extinguisher Ground rod (w/attachments) Sledge hammer 5-1 TM 5-6115-365-15 C1 ME 6115-365-15/5-1 C1 Figure 5-1. PU-406M, left front, 3/4 view. 5-2 TM 5-6115-365-15 C1 ME 6115-365-15/5-2 C1 Figure 5-2. PU-406/M, rear view. Section II. OPERATING INSTRUCTIONS 5-3. Setting-Up Instructions a. Leveling. (1) Locate the trailer on as level a surface as possible in order for the generator set to operate efficiently. (2) Set brakes and block wheels securely .to prevent any movement. Operate the handbrakes at weekly intervals to assure freedom of ,linkage. (3) Pull leg supports down and adjust length for firm contact with ground. Warning Wheels must be blocked, brakes set, and leg supports down in support position before operating the equipment. b. Grounding. Warning Never operate the generator set until it has been properly grounded. Electrical defects in the load lines or equipment can cause death by electrocution when contact is made with an ungrounded system. (1) The generator set must be grounded prior to operation. The ground may be any of 5-3 TM 5-6115-365-15 C3 three methods, depending on the location and the terrain. (a) A ground rod driven to a depth of 8 feet. (b) An underground metallic water piping system. (c) A metal plate (9 sq. ft.) buried at a depth of 4 feet. (2) The ground lead must be No. 6 AWG copper wire bolted or clamped to the rod, plate, or piping system. (3) Connect the other end of the ground lead to the generator set ground stud. Warning Never operate the generator set in an enclosed area unless the exhaust gases are piped to the outside. Inhalation of exhaust fumes will result in serious illness or death. 5-4. Starting a. Perform the pre-starting procedures described in paragraph 5-3. b. Start the generator set as instructed in TM 5-6115-321-12. 5-5. Stopping Stop the generator TM 5-6115-321-12. set as instructed in instructed in 5-6. Operation Operate the generator TM 5-6115-321-12. set as Section III. DIRECT AND GENERAL SUPPORT AND DEPOT MAINTENANCE INSTRUCTIONS 5-7. Generator Set a. Removal. Remove the generator set from the trailer as illustrated in figure 5-3. 5-4 b. Installation. Install illustrated in figure 5-3. the generator set as TM 5-6115-365-15 C1 Figure 5-3. Generator set, removal and installation. 5-5 TM 5-6115-365-15 C1 (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION USABLE ON CODE REF NUMBER & MFG CODE (4) UNIT OF MEAS (5) QTY INC IN UNIT 1-5 PART I REPAIR PARTS FOR ORGANIZATIONAL MAINTENANCE 00001 00002 X2 O 00003 X2 O 00004 X2 O 00005 X2 O 00006 X2 O 00007 X2 O 00008 X2 O 00009 X2 O 00010 X2 O 00011 X2 O 00012 X2 O 00013 X2 O 00014 X2 O 00015 X2 O 00016 X2 O 00017 X2 O 00018 X2 O 00019 X2 O 00020 X2 O 00021 X2 O 00022 X2 O 00023 X2 O 00024 X2 O 00025 X2 O 00026 5-6 GROUP 15 - FRAME, TOWING ATTACHMENTS, AND DRAWBARS 1501 - FRAME ASSEMBLY BRACKET ASSEMBLY: liquid count, 5 gal MS53052-1 (96906) BRACKET ASSEMBLY: sledge hammer 13214E1214 (97403) BRACKET FIRE EXTINGUISHER: 5 lb 13214E1235 (97403) CLIP SPRING 13214E1213-1 (97403) NUT, PLAIN, HEXAGON: jam, 3/8-16 n/mag MS16203-39 (96906) NUT, PLAIN, WING: brass, 3/8-16 MS35425-28 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 3/8-16 MS51922-17 (96906) NUT, SELF-LOCKING, HEXAGON: 3/8-16 MS51922-17 (96906) NUT, SELF-LOCKING, HEXAGON: 5/16-18 MS51922-9 (96906) PIN, SHEAR 13214E1254-1 (97403) SCREW, CAP HEXAG ON HEAD: 1/4-20 x 3/4, lg MS90725-6 (96906) SCREW, CAP, HEXAGON HEAD: 1/6-20 x 3/4, lg MS90725-6 (96906) SCREW, CAP, HEXAGON HEAD: 3/8-16 x 7/8, lg MS90725-59 (96906) SCREW, CAP, HEXAGON HEAD: 5/ 16-18 x 2-1/4 MS90725-41 (96906) SCREW, MACHINE, PAN HEAD: 3/8-16 x 1, lg MS35206-311 (96906) STUD, GROUND 13214E1223 (97403) WASHER, FLAT, ELECTRIC: brass, 3/8, size AN961-616T (88044) WASHER, FLAT: round, 1/4 BSC, size MS27183-10 (96906) WASHER, FLAT: round, 1/4 BSC, size MS27183-10 (96906) WASHER, FLAT: round, 3/8 BSC, size MS27183-14 (96906) WASHER, FLAT: round, 3/ 8 BSC, size MS27183-14 (96906) WASHER, FLAT: round, 5/16 MS27183-13 196906) (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) EA 2 EA 1 EA 1 EA 1 EA 3 EA 1 EA 1 EA 2 EA 4 EA 8 EA 2 EA 2 EA 2 EA 1 EA 8 EA 2 EA 4 EA 1 EA 4 EA 1 EA 2 EA 4 EA 8 EA 2 6-20 (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. TM 5-6115-365-15 C1 (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION REF NUMBER & MFG CODE X2 O 00027 USABLE ON CODE WASHER, LOCK, FLAT: external tooth, 3/8 MS35335-91 (96906) 00028 GROUP 18 - BOD Y, CAB, HOOD AND HULL 00029 1808 - BOXES, CARRYING CASES X2 O 00030 X2 O 00031 X2 O 00032 X2 O 00033 ACCESSORY BOX 13214E1256 (97403) NUT, SELF-LOCKING, HEXAGON:5/16-18 MS51922-9 (96906) SCREW, CAP, HEXAGON HEAD: 5/16-18 x 1, Ig MS90725-34 (96906) WASHER, FLAT: round, 5/16, screw size MS27183-13 (96906) 00034 GROUP 22 - BODY CHASSIS OR HULL, AND ACCESSORY ITEMS 00035 2202 - ACCESSORY ITEM P C 00036 O O 00037 P C 00038 P C 00039 X2 O 00040 00041 X2 O 00042 X2 O 00043 2910-066-1235 7240-222-3088 5120-203-4656 5975-878-3791 ADAPTER ASSEMBLY: fuel drum 13211E7541 (97403) CAN, GASOLINE, MILITARY: 5 gal MILC1283 (81349) HAMMER HAND: double face GGG14-86TYPEK (81348) ROD, GROUND ASSEMBLY MILR11461TYPE (81349) SPOUT CAN: flexible MILS1285 (81349) PLATE, IDENTIFICATION, GENERATOR SET 1320534916-9 (97403) PLATE, IDENTIFICATION GROUND 13205E4918 (97403) GROUP 40 - ELECTRIC MOTORS AND GENERATORS 00045 4000 - GENERATOR ASSEMBLY 00050 M 0 00051 X2 O 00052 O O 00053 (5) QTY INC IN UNIT (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. 1-5 6-20 1 * * * * EA 2 * * * * EA 1 * * * * EA 2 * * * * EA 1 EA 1 EA 1 EA 4 EA 4 EA 4 EA 4 FT 1 EA 1 SEE GRP 9501 EA 2 EA 1 EA 3 EA 3 EA 3 EA 2210 - DATA PLATES 00044 X2 O 00046 X2 O 00047 X2 O 00048 X2 O 00049 (4) UNIT OF MEAS BOLT, MACHINE: 5/8-18 x 1-41/64, lg AN10-14A (88044) NUT, SELF-LOCKING, HEXAGON: 5/8-18 MS51922-53 (96906) SPACER, GENERATOR MOUNTING 13212E3554 (97403) WASHER, FLAT: round, 5/8, screw size MS27183-22 (96906) 4019 - RADIO INTERFERENCE SUPPRESSION WIRE, ELECTRIC: uninsulated, copper, 6 AWG, 6 ft QQW343TYPE (81348) MANUFACTURE FRPM: TERMINAL, LUG: Type 1, cylinder, No. 6-3/8 MS20659-110 (96906) WIRE, ELECTRIC: uninsulated, copper, 6 AWG (As required) QQW343TYPE (81348) FT 5-7 TM 5-6115-365-15 C1 (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION REF NUMBER & MFG CODE 00054 00057 00058 O O 00059 5-8 (5) QTY INC IN UNIT (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. 1-5 6-20 * * * * * * * * GROUP 76 - FIRE FIGHTING EQUIPMENT COMPONENTS 00055 P C 00056 USABLE ON CODE (4) UNIT OF MEAS 7638 - PORTABLE FOR FIGHTING EQUIPMENT (INCLUDES FOR FIRE EXTINGUISHER) 4210-270-4572 EXTINGUISHER, FIRE CO, 25 lb 0E910TYPEI (81348) EA 1 GROUP 95 - GENERAL USE STANDARDIZED PARTS 9501 - HARDWARE SUPPLIES AND BULK MATERIAL, COMB WIRE, ELECTRICAL: uninsulated, Copper, 6 AWG QQ343TYPEPBCLASS1 (81348) FT TM 5-6115-365-15 C1 (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION USABLE ON CODE REF NUMBER & MFG CODE (4) UNIT OF MEAS (5) QTY INC IN UNIT (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) 1-5 6-20 (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. PART II REPAIR PARTS FOR DS, GS, AND DEPOT MAINTENANCE 00001 GROUP 15 - FRAME, TOWING ATTACHMENTS, AND DRAWBARS 00002 1501 - FRAME ASSEMBLY X2 O 00003 X2 O 00004 X2 3 00005 X2 O 00006 X2 O 00007 X2 O 00008 X2 O 00009 X2 O 00010 X2 O 00011 X2 O 00012 X2 O 00013 X2 O 00014 X2 O 00015 BRACKET ASSEMBLY: liquid count, 5 gal MS53052-1 (96906) BRACKET ASSEMBLY: sledge hammer 13214E1214 (97403) BRACKET FIRE EXTINGUISHER: 5 lb 13214E1235 (97403) CLIP SPRING 13214E1213-1 (97403) NUT, PLAIN, HEXAGON: Jam, 3/8-16 n/mag MS16203-39 (96906) NUT, PLAIN, WING: brass, 3/8-16 MS35425-28 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 3/8-16 MS51922-17 (96906) NUT, SELF-LOCKING, HEXAGON: 3/8-16 MS51922-17 (969065 NUT, SELF-LOCKING, HEXAGON: 5/16-18 MS51922-9 (96906) PIN, SHEAR 13214S1254-1 (97403) SCREW, CAP, HEXAGON HEAD: 1/4-20 X 3/4, lg MS90725-6 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 X 3/4, lg MS90725-6 (96906) SCREW, CAP, HEXAGON HEAD: 3/8-16 X 7/8, lg MS90725-59 (96906) SCREW, CAP, HEXAGON HEAD: 5/16-18 X 2-1/4 MS90725-41 (96906) SCREW, MACHINE, PAN HEAD: 3/8-16 X 1, lg MS35206-311 (96906) STUD, GROUND 13214E1223 (97403) WASHER, FLAT, ELECTRIC: brass, 3/8, size AN961-616T (88044) WASHER, FLAT: round, 1/4 BSC, size MS27183-10 (96906) WASHER, FLAT: round, 1/4 BSC, size MS27183-10 (96906) WASHER, FLAT: round, 3/8 BSC, size MS27183-14 (96906) X2 O 00016 X2 O 00017 X2 O 00018 X2 O 00019 X2 O 00020 X2 O 00021 X2 O 00022 X2 O 00023 X2 O 00024 EA 2 EA 1 EA 1 EA 1 EA 3 EA 1 EA 1 EA 2 EA 4 EA 8 EA 2 EA 2 EA 2 EA 1 EA 8 EA 2 EA 4 EA 1 EA 4 EA 1 EA 2 EA 4 5-9 TM 5-6115-365-15 C1 (1) (2) (3) (4) USABLE UNIT FEDERAL SMR CODE STOCK NUMBER X2 O 00025 X2 O 00026 X2 O 00027 REF NUMBER & MFR CODE ON CODE WASHER, FLAT: round, 3/8 BSC, size MS27183-14 (96906) WASHER, FLAT: round, 5/16 MS27183-13 (96906) WASHER, LOCK, FLAT: external tooth, 3/8 MS35335-91 (96906) 00028 ACCESSORY BOX 13214E1256 (97403) NUT, SELF-LOCKING, HEXAGON: 5/16-18 MS51922-9 (96906) SCREW, CAP, HEXAGON HEAD: 5/16-18 X 1, lg MS90725-34 (96906) WASHER, FLAT: round, 5/16, screw size MS27183-13 (96906) 00034 (8) INC OF IN MEAS UNIT ALLOWANCE ALLOWANCE 100 (9) TRAILER 13214E1257 (97403) 00036 GROUP 22 - BODY CHASSIS OR HULL, AND ACCESSORY ITEMS 00037 2202 - ACCESSORY ITEMS 2910-066-1235 7240-222-3088 5120-203-4656 5975-878-3791 00043 ADAPTER ASSEMBLY: fuel drum 13211E7541 (97403) CAN, GASOLINE, MILITARY: 5 gal MIL-C-1283 (81349) HAMMER HAND: double face GGG-14-86TYPEX (81348) ROD GROUND ASSEMBLY MIL-R-11461TYPE (81349) SPOUT CAN: flexible MIL-S-1285 (81349) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGY EQUIP NO. NO. EA 8 EA 2 EA 2 EA 1 EA 3 EA 3 EA 3 EA 1 EA 1 * * 2 * * 2 10 10 EA 2 * * 2 * * 2 10 10 EA 1 * * 2 * * 2 10 10 EA 2 * * 2 * * 2 10 10 EA 1 EA 1 EA 1 EA 4 EA 1 EA 4 EA 4 EA 4 2210 - DATA PLATES X2 O 00044 X2 O 00045 PLATE, IDENTIFICATION, GENERATOR SET 13205E4916-9 (97403) PLATE, IDENTIFICATION GROUND 13205E4918 (97403) 00046 GROUP 40 - ELECTRIC MOTORS AND GENERATORS 00047 4000 - GENERATOR ASSEMBLY 6115-935-5111 BOLT, MACHINE: 5/8-18 X 1-41/64, Ig AN10-14A (88044) GENERATOR SET, DIESEL: 30KW, 60HZ, skid MIL-G-52147TYPE (81349) NUT, SELF-LOCKING, HEXAGON: 5/8-18 MS51922-53 (96906) SPACER, GENERATOR MOUNTING 13212E3554 (97403) WASHER, FLAT: round, 5/8, screw size MS27183-22 (96906) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 1810 - CARGO BODY X2 DR 00035 5-10 (7) 1808 - BOXES, CARRYING CASES X2 O 00030 X2 O 00031 X2 O 00032 X2 O 00033 X2 O 00048 X2 FR 00049 X2 O 00050 X2 O 00051 X2 O 00052 (6) GROUP 18 - BODY, CAB, HOOD AND NULL 00029 P C 00038 O O 00039 P C 00040 P C 00041 X2 O 00042 (5) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER DESCRIPTION TM 5-6115-365-15 C1, (1) (2) (3) (4) DESCRIPTION FEDERAL SMR CODE STOCK NUMBER 00053 USABLE UNIT REF NUMBER & MFR CODE ON CODE (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC OF IN MEAS UNIT (6) (7) ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGY EQUIP NO. NO. 4019 - RADIO INTERFERENCE SUPPRESSION M 0 00054 WIRE, ELECTRIC: uninsulated, copper, 6 AWG, 6 ft QQ-W343TYPE (81348) MANUFACTURE FROM: FT 1 1 X2 O 00055 TERMINAL, LUG: type 1, cylinder, No. 6-3/8 MS20659-110 (96906) EA O O 00056 WIRE, ELECTRIC: uninsulated, copper, 6 AWG (As required) QQ-W-343TYPE (81348) FT 00057 GROUP 76 - FIRE FIGHTING EQUIPMENT COMPONENTS 00058 P C 00059 (5) SEE GRP 9501 7638 - PORTABLE FIRE FIGHTING EQUIPMENT (INCLUDES FOR FIRE EXTINGUISHER) 4210-270-4572 EXTINGUISHER, FIRE CO: 25 lb 0-E-910TYPEI (81348) 00060 GROUP 95 - GENERAL USE STANDARDIZED PARTS 00061 9501 - HARDWARE SUPPLIES AND BULK MATERIAL, COMMON O O 00062 WIRE, ELECTRICAL: uninsulated, copper, 6 AWG QQ343TYPEPBCLASS1 (81348) EA 1 * * 2 * b 2 10 10 FT * * * * * * * * * 5-11 TM 5-6115-365-15 C2 CHAPTER 6 GENERATOR SETS PU-409/M AND PU-409A/M Section I. DESCRIPTION AND DATA 6-1. Description a. General. The PU-409A/M is a self-contained, mobile, general purpose power supply (Fig. 6-1). The set is comprised of a 5 KW, Model SF-5.0-MD, Military Standard Generator Set mounted on an M-101-A1 3/4ton trailer and includes the components listed in table 6-1. The generator is powered by a directly coupled 2-cylinder 10-horsepower engine (MIL-STD Model 2A042-II). b. Difference in Models. PU-409/M uses a liquid cooled gasoline engine-driven generator. PU-409A/M uses a Military Standard air-cooled gasoline engine-driven generator. c. Generator. For description and generator operation and maintenance information not covered in this chapter, refer to TM 5-6115-332-12. d. Engine. For description and engine main- tenance not covered in this chapter, refer to TM 5-2805-258-14. e. Trailer. For description and trailer maintenance not covered in this chapter, refer to TM 9-2330-202-14. f. Lubrication. Refer to LO 9-2330-202-14 and LO 5-2805-258-14 for lubrication information required on PU-409A/M. 6-2. Tabulated Data Table 6-1 lists the components for PU-409A/M. Table 6-1. PU-409A/M Components FSN 2330-898-6779 6115-017-8240 2590-420-8929 2910-066-1235 7240-222-3088 4210-555-8837 5975-878-3791 5120-265-7462 Qty 1 1 1 2 6 1 2 1 Nomenclature Trailer: M101-A1 Generator: 5 KW, Model SF-5.OMD Leg prop assembly, trailer Adapter assembly, fuel drum Can, gasoline, military 5-gallon Fire extinguisher Ground rod w/attachments Sledge hammer 6-1 TM 5-6115-365-15 C2 ME 6115-365-15/6-1 C2 Figure 6-1. PU409A/M, right front, 3/4 view. 6-2 TM 5-6115-365-15 C2 Section II. OPERATING INSTRUCTIONS 6-3. Setting-up Instructions a. Leveling. (1) Locate the trailer on as level a surface as possible in order for the generator set to operate as efficiently as possible. (2) Set brakes and block wheels securely to prevent any movement. Operate handbrake at weekly intervals to insure freedom of linkage. (3) Pull leg prop down and adjust length for firm contact with ground. WARNING Wheels must be blocked, brakes set, and leg prop down in the support position before attempting to roll up the tarpaulin and before starting to assemble or set up the equipment for operation. b. Preparation for Starting. (1) Remove the canvas tarpaulin and remove the roof bows and racks as shown in figure 6-2. (2) Open the trailer tailgate and remove all loose auxiliary items and anything else that might block the free circulation of air through the trailer and around the generator sets. CAUTION It is of foremost importance that there be free circulation of air around the generator sets at all times during operation. WARNING Never operate the generator set in an enclosed area unless the exhaust gases are piped to the outside. Inhalation of exhaust fumes will result in serious illness or death. c. Grounding. WARNING Never operate the generator set until it has been properly grounded. Electrical defects in the load lines or equipment can cause death by electrocution when contact is made with an ungrounded system. (1) The generator set must be grounded prior to operation. The ground may be any of three methods, depending on the location and the terrain. (a) A ground rod driven to a depth of 8 feet. (b) An underground metallic water piping system. (c) A metal plate (9 square ft.) buried to a depth of 4 feet. (2) The ground lead must be No. 6 AWG copper wire bolted or clamped to the rod, plate, or piping system. (3) Connect the other end of the ground lead to the trailer ground terminal stud as shown in figure 6-3. 6-4. Starting a. Perform pre-starting and setting-up procedures (para 6-3). b. Start the generator as instructed in TM 5-6115-332-12. 6-5. Stopping Stop the generator TM 5-6115-332-12. set as instructed in 6-6. Operation a. Operate the generator set as instructed in TM 5-6115-332-12. b. Perform the fuel transfer procedure as instructed in figure 6-4. 6-3 TM 5-6115-365-15 C2 ME 6115-365-15/6-2 C3 Figure 6-2. Roof bows and racks, removal and installation. 6-4 TM 5-6115-365-15 C2 Figure 6-3 Sheet 1 of 2) Figure 6-3 Sheet 2 of 2) ME 6115-365-15/6-3 (1)C2 Figure 6-3. PU-409A/M set up for operation (sheet 1 of 2). 6-5 TM 5-6115-365-15 C2 ME 6115-365-15/6-3 (2) C2 Figure 6-3. PU-409A/M set up for operation (sheet 2 of 2). 6-6 TM 5-6115-365-15 C2 ME 6115-365-15/6-4 C2 FUEL SYSTEM OPERATION: 1. CONNECT THE TWO FUEL HOSES TO THE 3-WAY SELECTOR VALVE AND CONNECT THE OTHER ENDS TO THE ADAPTERS IN THE GENERATOR-MOUNTED FUEL CAN AND ONE OF THE AUXILIARY FUEL CANS. 2. POSITION THE SELECTOR VALVE TO DRAW FUEL FROM THE GENERATOR-MOUNTED CAN. START THE GENERATOR AND BRING IT UP TO OPERATING SPEED. POSITION THE SELECTOR VALVE TO DRAW FUEL FROM THE AUXILIARY FUEL OPERATE THE GENERATOR FOR ABOUT 4 HOURS ON THE AUXILIARY FUEL CAN; TURN THE SELECTOR VALVE TO DRAW FUEL FROM THE GENERATOR-MOUNTED CAN. 3. 4. FUEL CAN. THEN FUEL SWITCH THE ADAPTER TO ANOTHER AUXILIARY FUEL CAN AND TURN SELECTOR VALVE BACK TO AUXILIARY FUEL SUPPLY POSITION. NOTE: THIS PROCEDURE PERMITS LONGER OPERATION BETWEEN REFUELING PERIODS Figure 6-4. Fuel system connection and transfer procedure. 6-7 TM 5-6115-365-15 C2 Section III. ORGANIZATIONAL MAINTENANCE INSTRUCTIONS 6-7. Ground Wires and Terminal Stud a. Removal. Remove the ground wires from the terminal stud and generator set as shown in figure 6-3. b. Installation. Install the ground wires and terminal stud as shown in figure 6-3. b. Cleaning and Inspection. (1) Clean tarpaulin, bows, and racks with water and detergent. Clean leg prop with approved cleaning solvent and dry thoroughly. (2) Inspect tarpaulin for tears, holes, and broken or missing ropes and straps, and other defects. Inspect bows, racks, and leg prop for cracks, bends, missing pins, and other defects. 6-8. Tarpaulin, Roof Bows, Racks, and Leg Prop c. Installation. a. Removal. (1) Remove the tarpaulin from the unit. (2) Remove the roof bows and racks as shown in figure 6-2. (3) Remove the hardware that secures the leg prop to the rear underside of the trailer bed and remove the leg prop. (1) Mount leg prop to the underside of the trailer and secure with mounting hardware. (2) Install racks and roof bows as shown in figure 6-2. (3) Install tarpaulin and secure in desired position. Section IV. DIRECT SUPPORT, GENERAL SUPPORT, AND DEPOT MAINTENANCE INSTRUCTIONS 6-9. Generator Set 6-10. Tarpaulin, Roof Bows, Racks, and Leg Prop a. Removal. Using figure 6-5 as a guide, perform the following steps: (1) Disconnect fuel lines. (2) Disconnect electrical leads and cables. (3) Disconnect oil drain adapters. (4) Remove the 4 bolts that secure the generator set to the trailer bed and remove the generator set. b. Installation. Using figure 6-5 as a guide, perform the following steps: (1) Secure the generator set to the trailer bed with four bolts. (2) Connect the oil drain adapter. (3) Connect the electrical leads and cables. (4) Connect the fuel lines. a. Removal. Remove the tarpaulin, roof bows, racks, and leg prop (para 6-8). b. Repair. (1) Patch or sew rips and tears in the tarpaulin. Replace damaged or missing straps or ropes. Replace a tarpaulin that is too badly damaged to be repaired. (2) Weld minor cracks or breaks in the bows and leg prop. Straighten bent bows where possible. Replace defective or missing pins and hardware. Replace bows, racks, or leg prop that are damaged beyond repair. c. Installation. Install racks, roof bows, and leg prop and install tarpaulin (para 6-8). 6-8 TM 5-6115-365-15 C2 ME 6115-365-15/6-5 C2 Figure 6-5. Overall component location diagram. 6-9 TM 5-6115-365-15 C2 (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION USABLE ON CODE REF NUMBER & MFR CODE (4) UNIT OF MEAS (5) QTY INC IN UNIT (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) 1-5 6-20 (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. PART I REPAIR PARTS FOR ORGANIZATIONAL MAINTENANCE 00001 GROUP 01 - ENGINE 00002 0106 - ENGINE LUBRICATION SYSTEM X2 O 00003 M O 00004 P O 00005 X2 O 00006 X2 O 00007 X2 O 00008 X2 O 00009 4730-684-6032 4730-277-6447 CLAMP, HOSE: low pressure, 2 in. max od MS35842-12 (96906) HOSE, FUEL, RUBBER: 875 in x 12 lg SAEJ30CL30R2 (81343) MANUFACTURE FROM: HOSE, RUBBER (12 in. required) EA 2 6-7 11 EA 1 6-7 12 NIPPLE, PIPE, THREADED: 1/2 x 2-1/2 WWN351TYPE1 (81348) NUT, PLAIN, HEXAGON TUBE: 5/8 x 7/8-14 AN924-10 (88044) UNION, FLARED BULKHEAD AND UNIVERSAL FITTING AN832-10 (88044) WASHER, LOCK, SPLIT HELICAL: 7/8 nominal size MS35338-52 (96906) EA 1 6-7 13 EA 1 6-7 9 EA 1 6-7 14 EA 1 6-7 10 EA 1 6-6 1 EA 6 6-6 6 EA 1 6-7 33 EA 4 6-7 1 EA 2 6-6 12 EA 1 6-7 26 EA 4 6-7 15 EA 2 6-7 23 EA 8 6-7 19 EA 1 6-7 39 EA 2 6-7 37 EA 2 6-6 10 EA 1 6-7 35 EA 1 6-7 29 00010 GROUP 04 - EXHAUST SYSTEM 00011 0401 - MUFFLER AND PIPES X2 O 00012 6115-947-3335 00013 6-10 SEE GRP 9501 GROUP 15 - FRAME, TOWING ATTACHMENTS AND DRAWBARS 00014 P O 00015 X2 O 00016 X2 O 00017 X2 O 00018 X2 O 00019 X2 O 00020 X2 O 00021 X2 O 00022 X2 O 00023 X2 O 00024 X2 O 00025 X2 O 00026 X2 O 00027 EXHAUST, TUBE 13214E1487 (97403) FT 1501 - FRAME ASSEMBLY 2590-473-633 5340-999-6277 2590-932-7298 5340-914-2578 7240-920-5327 BRACKET ASSEMBLY MS53052-1 (96906) BRACKET ASSEMBLY, HAMMER MOUNTING 13214E1214 (97403) CLAMP, GROUND ROD: 1.64 hole, spc 13212E3617-1 (97403) CLAMP, LOOP: 3/16 nominal tube, od MS2110403 (96906) CLIP, SPRING, HAMMER, MOUNTING 13214E1213-1 (97403) HOLDER, FUEL ADAPTER 13211E4889-1 (97403) HOLDER, FUEL DRUM ADAPTER 13212E3553-1 (97403) NUT, PLAIN, HEXAGON: machine, No. 6-32 MS35649-264 (96906) NUT, PLAIN, HEXAGON: non-mag, 3/8-16 MS16203-27 (90905) NUT, PLAIN, HEXAGON: non-mag, 3/8-16 MS16203-39 (96906) NUT, PLAIN, HEXAGON: screw, No. 10-24 MS35649-202 (96906) NUT, PLAIN, WING: 3/8-16, brass MS35425-28 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 MS51922-1 (96306) * * * * TM 5-6115-365-15 C2 (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION REF NUMBER & MFR CODE X2 O 00028 X2 O 00029 X2 O 00030 X2 O 00031 X2 O 00032 X2 O 00033 X2 O 00034 X2 O 00035 X2 O 00036 X2 O 00037 X2 O 00038 X2 O 00039 X2 O 00040 X2 O 00041 X2 O 00042 X2 O 00043 X2 O 00044 X2 O 00045 X2 O 00046 X2 O 00047 X2 O 00048 X2 O 00049 X2 O 00050 X2 O 00051 X2 O 00052 X2 O 00053 NUT, SELF-LOCKING, HEXAGON: 1/4-20 MS51922-1 (96906) NUT, SELF -LOCKING, HEXAGON: 1/4-20 MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 3/8-16 MS51922- 17 (96906) NUT, SELF -LOCKING: 5/16-18 MS51922-9 (96906) PLATE, IDENTIFICATION: PU-409A/M 13205E4916-12 (97403) SCREW, CAP, HEXAGON HEAD: 1/4-20 MS90725-6 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 x 1 lg MS90725-8 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 x 3/4 lg MS90725-6 (96906) SCREW, CAP, HEXAGON HEAD: 3/8-16 x 7/8 lg MS90725-59 (96906) SCREW, CAP, HEXAGON HEAD: 5/16-18 x 3/4 Ig MS90725-32 (96906) SCREW, MACHINE: flat head, 1/4-20 x 7/8 lg MS35190-290 (96906) SCREW, MACHINE: pan head, 10-24 x 5/8 in. lg MS35206-264 (96906) SCREW, MACHINE: pan head, No. 6-32 x 1/2 MS35206-230 (96906) STUD, GROUNDING: 3/8-16 x 2-1/2 Ig 13214E1223 (97403) WASHER, FLAT, ELECTRIC: brass, 3/8 id AN961-616T (88044) WASHER, FLAT, ROUND MS27183-15 (96906) WASHER, FLAT, ROUND: 10-24 nominal size MS27183-8 (96906) WASHER, FLAT, ROUND: 1/4 nominal size MS27183-10 (96906) WASHER, FLAT, ROUND: 1/4 id nominal size MS27183-10 (96906) WASHER, FLAT, ROUND: 1/4 nominal size MS27183-10 (96906) WASHER, FLAT, ROUND: 1/4 id nominal size MS27183-10 (96906) WASHER, FLAT, ROUND: 5/16 nominal size MS27183-12 (96906) WASHER, FLAT, ROUND: 6-32 nominal size MS27183-6 (96906) WASHER, LOCK: flat, internal tooth, 3/8 MS35333-110 (96906) WASHER, LOCK, SPLIT HELICAL: No. 10 MS35336-43 (96906) USABLE ON CODE (4) UNIT OF MEAS (5) QTY INC IN UNIT (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) 1-5 6-20 (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. EA 2 6-7 32 EA 2 6-6 2 EA 8 6-7 4 EA 24 6-7 42 EA 4 6-7 22 EA 1 6-6 11 EA 1 6-7 27 EA 2 6-6 4 EA 2 6-7 3C EA 24 6-7 41 EA 4 6-7 20 EA 8 6-7 2 EA 2 6-6 7 EA 8 6-7 16 EA 1 6-7 34 EA 4 6-7 36 EA 24 6-7 43 EA 4 6-6 8 EA 2 6-6 3 EA 4 6-7 31 EA 4 6-7 28 EA 8 6-7 3 EA 8 6-7 21 EA 8 6-7 17 EA 3 6-7 38 EA 2 6-6 9 6-11 TM 5-6115-365-15 C2 (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION REF NUMBER & MFR CODE X2 O 00054 WASHER, LOCK: spilt helical, No. 6 nominal size MS35338-41 (96906) 00055 X2 O 00056 X2 O 00057 P O 00058 X2 O 00059 5310-087-4652 2509-420-8929 7240-222-3088 5120-265-7462 5975-878-3791 6-20 EA 8 6-7 18 EA 3 6-7 45 EA 3 6-7 47 EA 1 6-7 44 EA 6 6-7 46 EA 6 * * * * 6-6 5 EA 1 * * * * 6-7 24 EA 2 * * * * 6-7 25 EA 4 6-7 5 EA 4 6-7 8 EA 4 6-7 6 EA 4 6-7 7 EA 1 6-7 40 EA 1 6-6 13 EA 1 6-6 14 EA 4 6-6 17 EA 4 6-6 15 EA 8 6-6 16 FT AR FT AR * * * * CAN, GASOLINE: Military, 5 gallon MILC1283 (81349) HAMMER HAND: double face, 8 lb GGGH86TYPEX (81348) ROD, GR OUND ASSEMBLY: with attachments MILR11461 (81349) GROUP 42 - ELECTRICAL EQUIPMENT 4216 - MISCELLANEOUS WIRING AND FITTINGS 6145-395-8799 00075 00076 TERMINAL, LUG, WIRE: 3/8 stud MS20659-110 (96906) WIRE, ELECTRIC: 5 ft, copper, uninsulated QQW343TYPERB (81348) GROUP 76 - FIRE FIGHTING EQUIPMENT COMPONENTS 7638 - PORTABLE FIRE FIGHTING EQUIPMENT 4210-555-8837 5310-088-1251 5305-068-0502 5310-809-4058 00081 00082 6-12 NUT, SELF-LOCKING, HEXAGON: 3/8-16 MS51922-17 (96906) SCREW, CAP, HEXAGON HEAD: 3/8-16 x 1-1/4 MS90725-62 (96906) TRAILER LEG, PROP ASSEMBLY 13214E1206 (97403) WASHER, FLAT, ROUND: 3/8 nominal size, id MS27183-15 (96906) NUT, SELF-LOCKING, HEXAGON: 1/2-13 MS51922-33 (96906) SCREW, CAP, HEXAGON HEAD: 1/2-13 x 1-3/8 MS90725-112 (96906) SPACER, GENERATOR MOUNTING 13214E1222-4 (97403) WASHER, BEVELED 13206E4482-2 (97403) 00071 00072 X2 O 00083 X2 O 00084 1-5 (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. GROUP 40 GENERATORS 4000 - GENERATOR ASSEMBLY X2 O 00067 X2 O 00068 X2 O 00069 X2 O 00070 P C 00077 X2 O 00078 X2 O 00079 X2 O 00080 (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) GROUP 22 - BODY, CHASSIS OR HULL, AND ACCESSORY ITEMS 2202 - ACCESSORY ITEMS 00065 00066 X2 O 00073 X2 O 00074 (5) QTY INC IN UNIT 1507 - LANDING GEAR, LEVELING JACKS 00060 00061 P O 00062 P C 00063 P C 00064 USABLE ON CODE (4) UNIT OF MEAS EXTINGUISHER, FIRE: 2-3/4 w/bracket MILE52031 (81349) NUT, FIRE EXTINGUISHER: 1/4-20 s/lock MS51922-1 (96906) SCREW, FIRE EXTINGUISHER MOUNTING: 1/4-20 x 3/4 MS90725-6 (96906) WASHER, FLAT, FIRE EXTINGUISHER MOUNTING: 1/4 MS27183-10 (96906) GROUP 95 - GENERAL USE STANDARDIZED PARTS 9501 - HARDWARE SUPPLIES AND BULK MATERIEL, COMMON 4730-684-6032 6145-395-8799 HOSE, FUEL, RUBBER: 875 id SAEJ30CL30R2 (81343) WIRE, ELECTRIC: copper, No. 6 AWG, uninsulated QQW343TYPERB (81348) * * * * TM 5-6115-365-15 C2 (1) (2) (3) (4) USABLE UNIT FEDERAL SMR CODE STOCK NUMBER (5) (6) (7) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER DESCRIPTION REF NUMBER & MFR CODE ON CODE INC OF IN MEAS UNIT ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. PART II REPAIR PARTS FOR DS, GS, AND DEPOT MAINTENANCE 00001 GROUP 01 - ENGINE 00002 0106 - ENGINE LUBRICATION SYSTEM X2 O 00003 M O 00004 P O 00005 X2 O 00006 X2 O 00007 X2 O 00008 4730-684-6032 4730-277-6447 X2 O 00009 CLAMP, HOSE: low pressure, 2 in. max od MS35842-12 (96906) HOSE, FUEL, RUBBER: 875 id x 12 lg SAEJ30CL30R2 (81343) MANUFACTURE FROM: HOSE, RUBBER (12 in. Ig required) EA 2 6-7 11 EA 1 6-7 12 NIPPLE, PIPE, THREADED: 1/2 x 2-1/2 WWN351TYPE1 (81348) NUT, PLAIN, HEXAGON TUBE: 5/8 x 7/8-14 AN924-10 (88044) UNION, FLARED , BULKHEAD AND UNIVERSAL FITTING AN832-10 (88044) WASHER, LOCK, SPLIT HELICAL: 7/8 nominal size MS35338-52 (96906) EA 1 6-7 13 EA 1 6-7 9 EA 1 6-7 14 EA 1 6-7 10 EA 1 6-6 1 EA 6 6-6 6 EA 1 6-7 33 EA 4 6-7 1 EA 2 6-6 12 EA 1 6-7 26 EA 4 6-7 15 EA 2 6-7 23 EA 8 6-7 19 EA 1 6-7 39 EA 2 6-7 37 EA 2 6-6 10 00010 GROUP 04 - EXHAUST SYSTEM 00011 0401 - MUFFLER AND PIPES X2 O 00012 6115-947-3335 00013 SEE GRP 9501 GROUP 15 - FRAME, TOWING ATTACHMENTS AND DRAW BARS 00014 P O 00015 X2 O 00016 X2 O 00017 X2 O 00018 X2 O 00019 X2 O 00020 X2 O 00021 X2 O 00022 X2 O 00023 X2 O 00024 X2 O 00025 EXHAUST, TUBE 13214E1487 (97403) FT 1501 - FRAME ASSEMBLY 2590-473-6331 5340-999-6277 2590-932-7298 5340-914-2578 7240-920-5327 BRACKET ASSEMBLY MS53052-1 (96906) BRACKET ASSEMBLY, HAMMER MOUNTING 13214E1214 (97403) CLAMP, GROUND ROD: 1.64 hole, spc 13212E3617-1 (97403) CLAMP, LOOP: 3/16 nominal tube, od MS2110403 (96906) CLIP, SPRING, HAMMER MOUNTING 13214E1213-1 (97403) HOLDER, FUEL ADAPTER 13211E4889-1 (97403) HOLDER, FUEL DRUM ADAPTER 13212E3553-1 (97403) NUT, PLAIN, HEXAGON: machine, No. 6-32 MS35649-264 (96906) NUT, PLAIN, HEXAGON: non-mag, 3/8-16 MS16203-27 (96906) NUT, PLAIN, HEXAGON: non-mag, 3/8-16 MS16203-39 (96906) NUT, PLAIN, HEXAGON: screw, No. 10-24 MS35649-202 (96906) * * 2 * * 2 10 10 6-13 TM 5-6115-365-15 C2 (1) (2) (3) (4) USABLE UNIT FEDERAL SMR CODE X2 O 00026 X2 O 00027 X2 O 00028 X2 O 00029 X2 O 00030 X2 O 00031 X2 O 00032 X2 O 00033 X2 O 00034 X2 O 00035 X2 O 00036 X2 O 00037 X2 O 00038 X2 O 00039 X2 O 00040 X2 O 00041 X2 O 00042 X2 O 00043 X2 O 00044 X2 O 00045 X2 O 00046 X2 O 00047 X2 O 00048 X2 O 00049 X2 O 00050 X2 O 00051 6-14 STOCK NUMBER REF NUMBER & MFR CODE (5) (6) (7) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER DESCRIPTION ON CODE NUT, PLAIN, WING: 3/8-16, brass MS35425-28 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 3/8-16 MS51922-17 (96906) NUT, SELF-LOCKING: 5/16-18 MS51922-9 (96906) PLATE, IDENTIFICATION: PU-409A/M 13205E916-12 (97403) SCREW, CAP, HEXAGON HEAD: 1/4-20 MS90725-6 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 x 1 Ig MS90725-8 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 x 3/4 lg MS90725-6 (96906) SCREW, CAP, HEXAGON HEAD: 3/8-16 x 7/8 lg MS90725-59 (96906) SCREW, CAP, HEXAGON HEAD: 5/16-18 x 3/4 Ig MS90725-32 (96906) SCREW, MACHINE: flat head, 1/4-20 x 7/8 Ig MS35190-290 (96906) SCREW, MACHINE: pan head, 10-24 x 5/8 in. lg MS35206-264 (96906) SCREW, MACHINE: pan head, No. 6-32 x 1/2 MS35206-230 (96906) STUD GROUNDING: 3/8-16 x 2-1/2 lg 13214R1223 (97403) WASHER, FLAT, ELECTRIC: brass, 3/8 id AN961- 616T (88044) WASHER, FLAT, ROUND MS27183-15 (96906) WASHER, FLAT ROUND: 10-24 nominal size MS27183-8 96906) WASHER, FLAT, ROUND: 1/4 nominal size MS27183-10 (96906) WASH, FLAT, ROUND: 1/4 id nominal size MS27183-10 (96906) WASHER, FAT, ROUND: 1/4 nominal size MS27183-10 (96906) WASHER, FLAT, ROUND: 1/4 id nominal size M627183-10 (96906) WASHER, FLAT, ROUND: 5/16 nominal size MS27183-12 (96906) WASHER, FLAT ROUND: 6-32 nominal size MS27183-6 (96906) INC OF IN MEAS UNIT ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. EA 1 6-7 35 EA 1 6-7 29 EA 2 6-7 32 EA 2 6-6 2 EA 8 6-7 4 EA 24 6-7 42 EA 4 6-7 22 EA 1 6-6 11 EA 1 6-7 27 EA 2 6-6 4 EA 2 6-7 30 EA 24 6-7 41 EA 4 6-7 20 EA 8 6-7 2 EA 2 6-6 7 EA 8 6-7 16 EA 1 6-7 34 EA 4 6-7 36 EA 24 6-7 43 EA 4 6-6 8 EA 2 6-6 3 EA 4 6-7 31 EA 4 6-7 28 EA 8 6-7 3 EA 8 6-7 21 EA 8 6-7 17 TM 5-6115-365-15 C2 (1) (2) (3) (4) DESCRIPTION USABLE UNIT FEDERAL SMR CODE X2 O 00052 X2 O 00053 X2 O 00054 STOCK NUMBER 5310-045-3296 00055 X2 O 00056 X2 O 00057 P O 00058 X2 O 00059 5310-087-4652 2509-420-8929 2330-898-6779 ALLOWANCE 100 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. EA 3 6-7 36 EA 2 6-6 9 EA 8 6-7 18 NUT, SELF-LOCKI NG, HEXAGON: 3/8-16 MS51922-17 (96906) SCREW, CAP, HEXAGON HEAD: 3/8-16 x 1-1/4 MS90725-62 (96906) TRAILER LEG, PROP ASSEMBLY 13214E1206 (97403) WASHER, FLAT, ROUND: 3/8 nominal size, id MS27183-15 (96906) EA 3 6-7 45 EA 3 6-7 47 EA 1 6-7 44 EA 6 6-7 46 EA 1 6-6 18 EA 6 * * * * * * 10 10 6-6 5 EA 1 * * 2 * * 2 10 10 6-7 24 EA 2 * * 2 * * 2 10 10 6-7 25 EA 1 6-6 19 EA 4 6-7 5 EA 4 6-7 8 EA 4 6-7 6 EA 4 6-7 7 EA 1 6-7 40 EA 1 6-6 13 * * * * * * 5 2 TRAILER: M101 13214E1225-2 (97403) GROUP 22 - BODY, CHASSIS OR HULL, AND ACCESSORY ITEMS 00064 2202 - ACCESSORY ITEMS 7240-222-3088 5120-265-7462 5975-878-3791 CAN, GASOLINE: Military, 5 gallon MILC1283 (81349) HAMMER, HAND: double face, 8 lb GGGH86TYPEX (81348) ROD, GROUND ASSEMBLY: with attachments MILR11461 (81349) 00068 GROUP 40 - GENERATORS 00069 4000 - GENERATOR ASSEMBLY 6115-017-8240 00075 GENERATOR SET: 5/60 md skid, mtd MILG52279TYPE1 (81349) NUT, SELF-LOCKING, HEXAGON: 1/2-13 MS51922-33 (96906) SCREW, CAP, HEXAGON HEAD: 1/2-13 x 1-3/8 MS90725-112 (96906) SPACER, GENERATOR MOUNTING 13214E1222-4 (97403) WASHER, BEVELED 13206E4482-2 (97403) GROUP 42 - ELECTRICAL EQUIPMENT 00076 X2 O 00077 X2 O 00078 ALLOWANCE (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 1810 - CARGO BODY 00063 X2 FR 00070 X2 O 00071 X2 O 00072 X2 O 00073 X2 O 00074 INC (7) GROUP 18 - BODY, CAB, HOOD AND HULL 00061 P O 00065 P C 00066 P C 00067 WASHER, LOCK: flat, internal tooth, 3/8 MS35333-110 (96906) WASHER, LOCK, SPLIT HELICAL: No. 10 MS35338-43 (96906) WASHER, LOCK: split helical, No. 6 nominal MS35338-41 (96906) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER OF IN MEAS UNIT (6) 1507 - LANDING GEAR, LEVELING JACKS 00060 X2 DR 00062 REF NUMBER & MFR CODE ON CODE (5) 4216 - MISCELLANEOUS WIRING AND FITTINGS 6145-395-8799 TERMINAL, LUG, WIRE: 3/8 stud MS20659-110 (96906) WIRE, ELECTRIC: 5 ft, copper, uninsulated QQW343TYPERB (81348) 6-15 TM 5-6115-365-15 C2 (1) (2) (3) (4) USABLE UNIT FEDERAL SMR CODE STOCK NUMBER REF NUMBER & MFR CODE 00079 GROUP 76 - FIRE FIGHTING EQUIPMENT COMPONENTS 00080 7638 - PORTABLE FIRE FIGHTING EQUIPMENT (5) ON CODE INC OF IN MEAS UNIT P C 00081 4210-555-8837 EXTINGUISHER, FIRE: 2-3/4 w/bracket MILE52031 (81349) EA 1 X2 O 00082 X2 O 00083 5310-088-1251 NUT, FIRE EXTINGUISHER 1/4-20 s/lock MS5I922-1 (96906) SCREW, FIRE EXTINGUISHER MOUNTING: 1/4-20 x 3/4 MS90725-6 (96906) EA X2 O 00084 5310-809-4058 5305-068-0502 00085 WASHER, FLAT, FIRE EXTINGUISHER MOUNTING: 1/4 MS27183-10 (96906) 4730-684-6032 HOSE, FUEL, RUBBER: .875 id SAEJ30CL30R2 (81343) X2 O 00088 6145-395-8799 WIRE, ELECTRIC: copper, No. 6 AWG, uninsulated QQW343TYPERB (81348) 6-16 (8) ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. 14 4 6-6 17 EA 4 6-6 15 EA 8 6-6 16 FT AR FT AR 9501 - HARDWARE SUPPLIES AND BULK MATERIEL, COMMON X2 O 00087 (7) 6-6 GROUP 95 - GENERAL USE STANDARDIZED PARTS 00086 (6) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER DESCRIPTION * * 2 * * 2 10 10 TM 5-6115-365-15 C2 ME 6115-365-15/6-6 C2 Figure 6-6. Power unit components. 6-17 TM 5-6115-365-15 C2 ME 6115-365-15/6-7 C2 Figure 6-7. Detail components. 6-18 TM 5-6115-365-15 CHAPTER 7 GENERATOR SET PU-236B/G Section I. DESCRIPTION AND DATA 7-1. Description a. General. A general purpose, air-cooled, gasoline engine-driven generator, supplying 60-cycle, 5kw power, mounted on a two-wheeled, box type steel body, 1½-ton capacity, cargo trailer, model M-105E3 comprise a PU-236B/G generator set. model 2A042-1, refer to applicable technical manual, as shown on nameplate or in DA Pam 310-4. b. Generator. For description and further generator information for sets with 5-kw, 60-cycle, model SF5-MD generators, refer to applicable technical manual, as shown on nameplate or in DA Pam 310-4. e. Lubrication. Lubricate model 2A042-1 Military Standard engine in accordance with instructions outlined in applicable lubrication order, as shown in DA Pam 3104. Refer to applicable technical manual and applicable lubrication order, as shown in DA Pam 310-4, for trailer lubrication instructions. c. Engine. For description and further generator information for sets using a Military Standard engine d. Trailer. For description and further trailer information, refer to applicable technical manual, as shown on trailer nameplate or in DA Pam 310-4. 7-1 TM 5-6115-365-15 MEC 6115-365-15/7-1 Figure 7-1. Generator Set PU-236B/G. 7-2 TM 5-6115-365-15 Section II. REPAIR PARTS LIST MANUFACTURER’S CODE 0002 0003 ORGANIZATION PART NO. DEPOT MAINT 15 DAYS MAINTENANCE 1-5 6-10 DS ITEM NO. GS 100 EQUIPMENTS GROUP 01 - ENGINE 0106 - ENGINE LUBRICATION SYSTEM 0004 X2O 4730-278-3888 0005 0006 0007 0008 X2O O O O 4720-913-6422 4730-766-7908 5310-059-6372 5310-282-7822 0009 0010 0011 0012 0013 0014 0015 0016 GUIDE QTY(S) PER MAJ EQUIPS FIGURE NO. DESCRIPTION QTY INCORPORATED IN UNIT FEDERAL STOCK NUMBER UNIT OF ISSUE MAINT ILLUST RECOVERABILITY SOURCE LINE NO. MATERIAL SOURCE CODES REDUCER BUSHING: 3/4-14 NPTF EXTERNAL THD X 1/2-14 NPTF INTERNAL THD, OIL DRAIN HOSE, OIL DRAIN UNION, FLARED TUBE, BULKHEAD: OIL DRAIN WASHER, LOCK: OIL DRAIN HOSE UNION NUT, UNION: OIL DRAIN HOSE 81343 97403 88044 96906 88044 SAE-J530 13211E4918 AN832-10 MS35337-52 AN924-10 1 1 1 1 1 * * * * * * * * * * * * * * * * * * * * * * * * * 97403 97403 96906 96906 96906 96906 13212E3621 13212E3622 MS35337-24 MS35650-102 MS35226-68 MS35690-402 1 1 1 1 1 2 * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * 97403 97403 97403 96906 97403 13214E1203 13212E3616 13214E1205 MS51940-7 13214E1203-2 6 6 6 12 6 * * * * * * * * * * * * * * * * * * * * 06716 1403 SEE GRP 9501 97403 13214E1203-3 06716 1403 SEE GRP 9501 97403 13214E1204 6 * * * * * 96906 96906 MS90725-59 MS27183-15 24 24 * * * * * * * * * * 96906 96906 96906 96906 96906 96906 97403 96906 96906 96906 96906 MS51922-17 MS51939-2 MS35206-264 MS27183-8 MS35337-43 MS35649-102 13211E4889-1 MS35205-230 MS27183-6 MS35337-22 MS35649-64 13212E3553-1 24 4 8 8 8 8 4 8 8 8 8 2 * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * 96906 96906 MS90725-32 MS27183-12 4 8 * * * * * * * * * * 96906 97403 97403 90906 97403 96906 96906 97403 MS51922-9 13214E1214 13214E1215 MS35425-39 13214E1216 MS27183-10 MS35337-82 13214E1213-1 4 1 1 2 1 2 2 1 * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * 96069 MS90725-6 3 * * * * * 96906 MS27183-10 10 * * * * * 96906 97403 90906 MS51922-1 13212E3617 MS35190-289 7 2 4 * * * * * * * * * * * * * * * 7-2 1 GROUP 04 - EXHAUST SYSTEM 0401 - MUFFLER AND PIPES X2O X2O O O O O 6115-913-9291 5310-209-5306 5310-012-0614 5305-043-6755 5310-550-0777 0017 TUBE, EXHAUST CLAMP, EXHAUST TUBE SECURING WASHER, LOCK NUT, PLAIN, HEXAGON SCREW, MACHINE NUT, PLAIN, HEXAGON: HOOK GROUP 15 - FRAME, TOWING ATTACHMENTS, AND DRAWBARS 1501 - FRAME ASSEMBLY 0018 0019 0020 0021 0022 0023 X2O X2O X2O X2O M O 2510-706-4504 0024 P O 8305-267-3009 0025 M O 0026 P O 8305-267-3009 0027 0028 X2O X2O 5305-269-3210 0029 0030 O O 5310-809-4061 5310-08 7-4652 0031 0032 0033 0034 0035 0036 0037 0038 0039 0040 0041 0042 X2O O O O O X2O O O O O X2O X2O 5340-032-2708 5305-984-6211 5310-809-8546 5310-167-0662 5310-012-0361 6115-016-2362 5305-889-3000 5310-082-1404 5310-013-1181 5310-062-0912 7240-920-5327 5306-225-8497 0043 0044 O O 5310-081-4219 5310-984-3806 0045 0046 0047 0048 0049 0050 0051 0052 X2O X1 O X2O O O X2O X2O 0053 O 5310-012-6177 5310-012-0392 5310-043-5862 5340-914-2578 5305-068-0502 5310-809-4058 0054 O 5310-088-1251 0055 0056 X2O O 5305-958-5246 BRACKET ASSEMBLY, FUEL CAN HOOK, DRIP RAIL: STRAP FASTENER BUCKLE STRAP: TOP MANUFACTURE FROM: WEBBING, NYLON (30 IN. REQUIRED FOR EACH STRAP) STRAP: BOTTOM MANUFACTURE FROM: WEBBING, NYLON (18 IN. REQUIRED FOR EACH STRAP) BRACKET SCREW, CAP, HEXAGON HEAD: FUEL CAN BRACKET MTG, 3/8-16 X 7/8 IN. LG WASHER, FLAT: FUEL CAN BRACKET MTG NUT, SELF-LOCKING, HEXAGON: FUEL CAN BRACKET MTG LOOP, STRAP FASTENER: FUEL CAN SCREW, MACHINE: LOOP MTG WASHER, FLAT: LOOP MTG WASHER, LOCK: LOOP MTG NUT, PLAIN, HEXAGON: LOOP MTG HOLDER: FUEL DRUM ADAPTER EXTENSION SCREW, MACHINE: EXTENSION HOLDER MTG WASHER, FLAT: EXTENSION HOLDER MTG WASHER, LOCK: EXTENSION HOLDER MTG NUT, PLAIN, HEXAGON: EXTENSION HOLDER MTG HOLDER: FUEL DRUM ADAPTER SCREW, BOLT MACHINE: ADAPTER HOLDER MTG 5/16-18 X 3/4 IN. LG WASHER, FLAT: ADAPTER HOLDER MTG NUT, SELF-LOCKING, HEXAGON: ADAPTER HOLDER MTG BRACKET ASSEMBLY, SLEDGE HAMMER BRACKET NUT, PLAIN, WING PLATE, HOLD DOWN WASHER, FLAT WASHER, LOCK CLIP, SPRING: SLEDGE HAMMER HANDLE SCREW, CAP, HEXAGON HEAD: SLEDGE HAMMER BRACKET AND SPRING CLIP MTG, 1/4-20 X 3/4 IN. LG WASHER, FLAT: SLEDGE HAMMER BRACKET, SPRING CLIP AND GROUND ROD CLAMP MTG NUT, SELF-LOCKING, HEXAGON: SLEDGE HAMMER BRACKET, SPRING CLIP AND GROUND ROD CLAMP MTG CLAMP ASSEMBLY, GROUND ROD SCREW, MACHINE: GROUND ROD CLAMP MTG FT 6 FT 7-3 TM 5-6115-365-15 MANUFACTURER’S 0057 0058 0059 0060 0061 O O O O O 5340-526-2559 5305-614-6211 5310-809-8546 5310-167-0662 5310-012- 0361 0062 0063 X2O X2O 5307-722-9437 0064 O 5310-720-8531 0065 X2O 5310-900-6323 0066 0067 O O 5310-720-8528 5310-543-4717 0068 X2O X2O X2O X2O X2O X2O X2O O X2O X2O X2O 0080 0081 X2O X2O 0082 0083 O O 2590-318-6691 4730-172-0049 5310-809-4061 5310-087-4652 0084 0085 X2F 2330-141-8050 X2O X2O X2O X2O X2O X2O X2O X2O X2O X2O O X2O O 7240-222-3088 2910-066-1235 5310-209-1239 4730-278-3357 0102 6-10 * * * * DS CODE 96906 96906 96906 96906 PART NO. MS21919F2 MS35206-264 MS27183-8 MS35337-43 2 2 4 2 1-5 * * * * 100 EQUIPMENTS * * * * * * * * * * * * 96906 97403 MS35649-102 13214E1223 2 1 * * * * * * * * * * 96906 MS35335-91 2 * * * * * 96906 MS35691-611 2 * * * * * 96906 96906 96906 MS45901-7 MS35690-611 MS35425-28 4 1 1 * * * * * * * * * * * * * * * LEG ASSEMBLY, TRAILER PROP BRACKET LEG ASSEMBLY, UPPER CHAIN: PIN RETAINING PIN LEG, BASE SHAFT FITTING, LUBRICATION SCREW NUT RIVET, SOLID, UNIVERSAL HEAD: 1/4 IN. DIA, 2 IN. LG PIN, COTTER: 1/8 IN. DIA, 3/4 IN. LG SCREW, CAP, HEXAGON HEAD: LEG ASSEMBLY TO TRAILER, 3/8-16 x 1 1/4 IN. LG WASHER, FLAT: LEG ASSEMBLY TO TRAILER NUT, SELF-LOCKING, HEXAGON: LEG ASSEMBLY TO TRAILER 97403 97403 97403 97403 97403 97403 97403 96906 97403 97403 13214E1206 13214E1207 13214E1206 13214E1208-6 13214E1208-5 13214E1212 13214E1209 MS15006-1 13214E1210 13214E1211 1 1 1 1 1 1 1 1 1 1 * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * 96906 96906 MS20613-8P32 MS24665-351 1 1 * * * * * * * * * * 96906 96906 MS90725-62 MS27183-15 3 6 * * * * * * * * * * 96906 MS51922-17 3 * * * * * TRAILER: M105 MODIFIED 97403 13214E1221-1 1 * * * * * CAN, GASOLINE: MILITARY, 5 GAL ADAPTER ASSEMBLY, FUEL DRUM PIPE WASHER, BRASS SCREW, SHOULDER RING, SEALING WASHER, RUBBER HEAD WASHER, STEEL CLAMP WASHER, LOCK: SHOULDER SCREW PIPE, EXTENSION ADAPTER, STRAIGHT: HOSE 97403 97403 97403 97403 97403 97403 97403 97403 97403 96906 97403 13211E7541 13211E7543 13211E7544 13211E7545 13211E7546 13211E7547 13211E7548 13200E6361 13200E6363 MS35335-60 13211E7542 6 2 2 2 4 2 2 2 2 2 4 2 2 * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * 97403 96906 13212E3599 MS35337-77 1 4 * * * * * * * * * * 4 * * * * * 1 * * * 13206E4482-2 4 * * * MS90725-111 4 * * * 7-2 3 X2F F X2F 9905-577-4219 5310-058-2950 5305-058-2088 PLATE, DATA: CORPS OF ENGINEERS TYPE A WASHER, LOCK: DATA PLATE MTG SCREW, TAPPING, THREAD FORMING: DATA PLATE MTG NO. 2-32 X 1/4 IN. LG GROUP 40 - ELECTRIC MOTORS AND GENERATORS 4000 - MAJOR ASSEMBLAGE 0107 X2FR 6115-074-8830 0108 X2F 5310-520-3091 0109 X2F 5305-782-9495 GENERATOR, GASOLINE ENGINE DRIVEN: 5 KW, MIL-G-5279 WASHER, BEVELED: GENERATOR FRAME TO TRAILER 97403 SCREW, CAP, HEXAGON HEAD: GENERATOR FRAME TO TRAILER, 1/2-13 X 1 1/14 IN. LG 96906 7-2 4 ITEM NO. FIGURE NO. GS 2210 - DATA PLATES AND INSTRUCTION HOLDERS 0105 0106 7-4 ORGANIZATION GROUP 22 - BODY CHASSIS OR HULL, AND ACCESSORY ITEMS 2202 - ACCESSORY ITEMS 0088 0103 0104 0104A DEPOT MAINT 15 DAYS MAINTENANCE GROUP 16 - BODY, CAB, HOOD AND HULL 1810 - CARGO BODY (DUMP, STAKE, AND PLATFORM) 0087 0089 0090 0091 0092 0093 0094 0095 0096 0097 0098 0099 0100 0101 CLAMP, CUSHIONED: GROUND WIRE SCREW, MACHINE: GROUND WIRE CLAMP MTG WASHER, FLAT: GROUND WIRE CLAMP MTG WASHER, LOCK: GROUND WIRE CLAMP MTG NUT, PLAIN, HEXAGON: GROUND WIRE CLAMP MOUNTING STUD: GROUND WASHER, LOCK: BRONZE, EXTERNAL TOOTH, 3/8 IN., GROUND STUD NUT, PLAIN, HEXAGON: BRASS GROUND STUD TO TRAILER WASHER, FLAT: BRASS, .390 ID, GROUND STUD NUT, PLAIN, HEXAGON: BRASS GROUND STUD NUT, PLAIN, WING: BRASS, GROUND STUD GUIDE QTY(S) PER MAJ EQUIPS 1507 - LANDING GEAR, LEVELING JACKS (MECHANICAL OR HYDRAULIC) 0069 0070 0071 0072 0073 0074 0075 0076 0077 0078 0079 0086 DESCRIPTION QTY INCORPORATED IN UNIT FEDERAL STOCK NUMBER UNIT OF ISSUE MAINT ILLUST RECOVERABILITY SOURCE LINE NO. MATERIAL SOURCE CODES TM 5-6115-365-15 MANUFACTURER’S CODE 15 DAYS MAINTENANCE ORGANIZATION PART NO. 1-5 6-10 DS GS DEPOT MAINT 100 EQUIPMENTS 0110 X2F SPACER, SHIM 97403 13214E1222-4 4 * * * 0111 X2F NUT, SELF-LOCKING, HEXAGON: generator frame to trailer 96906 MS51922-33 4 * * * 0112 ITEM NO. GUIDE QTY(S) PER MAJ EQUIPS FIGURE NO. DESCRIPTION QTY INCORPORATED IN UNIT FEDERAL STOCK NUMBER UNIT OF ISSUE MAINT ILLUST RECOVERABILITY SOURCE LINE NO. MATERIAL SOURCE CODES 4019 - RADIO INTERFERENCE SUPPRESSION 0113 M O 0114 P O 6145-299-6188 0115 WIRE, GROUND: generator to ground stud MANUFACTURE FROM: WIRE (Length as required) 1 FT 7-25 SEE GRP 9501 1 * * * * * GROUP 76 - FIRE FIGHTING EQUIPMENT COMPONENTS 0116 7603 - FIRE EXTINGUISHERS 0117 P1O 4210-555-8837 EXTINGUISHER, FIRE 0118 X2O 5305-068-0502 SCREW, CAP, HEXAGON HEAD: extinguisher mtg, 1/4-20 x 3/4 in. lg 96906 MS90725-6 4 * * * * * 0119 O 5310-809-4058 WASHER, FLAT: extinguisher mtg 96906 MS27183-10 8 * * * * * 0120 O 5310-088-1251 NUT, SELF-LOCKING, HEXAGON: extinguisher mounting 96906 MS51922-1 4 * * * * * 06716 1403 FT * * * * * FT * * * * * 0121 7-26 GROUP 95 - GENERAL USE STANDARDIZED PARTS 0122 9501 - BULK MATERIAL 0123 P O 8305-267-3009 WEBBING, NYLON 0124 P O 6145-299-6188 WIRE, ELECTRICAL Change 8 7-5 TM 5-6115-365-15 MEC 6115-365-15/7-2 1 2 3 Hose Clamp Can 4 5 6 Figure 7-2. Accessories. 7-6 Generator Wire Extinguisher TM 5-6115-365-15 CHAPTER 8 GENERATOR SETS PU-236/G AND PU-236A/G Section I. DESCRIPTION AND DATA 8-1. Description a. General. A 5-kw, 60-cycle, gasoline engine driven generator, mounted on a two-wheeled, box type, 1 steel body, 1 /2-ton capacity, model M105-A-2, M105-E3, or Model M105-A-1 cargo trailer, comprise Generator Sets PU-236/G and PU-236A/G. b. Function. The PU-236/G and PU-236A/G provide a trailer-mounted source of 5-kw, 120/240-volt, 60-cycle, single-phase ac power for various radio sets. c. Difference in Models. The PU-236/G uses a PU-58/G generator (O'Keefe and Merritt, Number 100036), driven by a Willys Overland model MB-441 engine. The PU-236A/G uses either a Kurtz and Root generator, model XP536, or a Master Vibrator generator model EG144. d. Generator. For description and further information about units having Master Electric Company style 224936, type AG generator and/or Master Vibrator generator set model EG-144 refer to applicable technical manual, as shown on nameplate or in DA Pam 310-4. For units having a Kurtz and Root Company model XP536 generator and/or Hol-Gar model CE-52M-AC generator set refer to applicable technical manuals, as shown on nameplate or in DA Pam 310-4. e. Engine. For description and further information on sets using Aerojet General Corporation model 305665 engine refer to applicable technical manual, as shown on nameplate or in DA Pam 310-4. Applicable technical manuals, as shown on nameplate or in DA Pam 310-4, describe and provide instructions for sets equipped with Continental Engine model NS56. f. Power Unit. For description and additional information on PU-58/G refer to applicable technical manual, as shown on generator set nameplate or in DA Pam 310-4. g. Trailer. For description and further trailer information refer to applicable technical manual, as shown on trailer nameplate or in DA Pam 310-4. h. Lubrication. Lubricate the trailer as prescribed in applicable lubrication order, as shown in DA Pam 3104. Lubrication order, as shown in DA Pam 310-4. contains instructions for lubrication of the Hol-Gar model CE-52M-AC Generator Set. Lubricate Master Vibrator model EG-144 generator set in accordance with instructions outlined in applicable lubrication order, as shown in DA Pam 310-4. Lubricate Aerojet General Corporation model 305665 engine as directed by applicable lubrication order, as shown in DA Pam 310-4. Refer to applicable technical manual, as shown in DA Pam 310-4, and figure 16 for lubricating instructions for the PU-58/G power unit. 8-1 TM 5-6115-365-15 MEC 6115-365-15/8-1 Figure 8-1. Generator Set PU-236A/G. 8-2 TM 5-6115-365-15 Section II. REPAIR PARTS LIST MANUFACTURER’S CODE 0001 SECTION II - REPAIR PARTS LIST 0002 GROUP 15 - FRAME, TOWING ATTACHMENTS, AND DRAWBARS 0003 0004 2510-706-4504 BRACKET ASSEMBLY, FUEL CAN GROUP 18 - BODY, CAB, HOOD AND HULL 0006 1810 - CARGO BODY (DUMP, STAKE, AND PLATFORM) X2F 2330-835-8631 0008 X2O X2O X2O 7240-222-3088 6115-379-3991 7240-177-6154 ITEM NO. 100 EQUIPMENTS TRAILER, CARGO: M105E3 MODIFIED 97403 13214E1203 6 * * 1 * * * * * * CAN, GASOLINE: MILITARY, 5 GAL ADAPTER KIT, FUEL DRUM: 55 GAL TUBE: FLEXIBLE NOZZLE 6 1 1 * * * * * * * * * * * * * * * * * * * * * GROUP 40 - ELECTRIC MOTORS AND GENERATORS 0014 4000 - GENERATOR SET X2FR 6115-635-8590 0016 GENERATOR SET, GASOLINE ENGINE DRIVEN: 5 KW 1 GROUP 76 - FIRE FIGHTING EQUIPMENT COMPONENTS 0017 0018 6-10 GS 2202 - ACCESSORY ITEMS 0013 0015 1-5 DS GROUP 22 - BODY CHASSIS OR HULL, AND ACCESSORY ITEMS 0009 0010 0011 0012 ORGANIZATION PART NO. DEPOT MAINT 15 DAYS MAINTENANCE 1501 - FRAME ASSEMBLY X2O 0005 0007 GUIDE QTY(S) PER MAJ EQUIPS FIGURE NO. DESCRIPTION QTY INCORPORATED IN UNIT FEDERAL STOCK NUMBER UNIT OF ISSUE MAINT ILLUST RECOVERABILITY SOURCE LINE NO. MATERIAL SOURCE CODES 7603 - FIRE EXTINGUISHERS P1O 4210-555-8837 EXTINGUISHER, FIRE 1 * * 8-3 TM 5-6115-365-15 CHAPTER 9 GENERATOR SET PU-401/M Section I. DESCRIPTION AND DATA 9-1. Description a. General. A diesel engine-driven, 45-kw, 400 cycle, ac generator, mounted on a two-wheeled, flatbed steel body, 2½-ton capacity, model M-200A1 trailer comprise the Generator Set PU-401/M. b. Function. The PU-401/M Generator Set is part of Defense System, Antiaircraft AN/MSG-4. The unit is a mobile source of 400-cycle power for the Weapons Monitoring Center, the Radar Processing Center, and the Maintenance Van. c. Generator Sets. For description and further information on Stewart and Stevenson sets, model 52300, refer to applicable technical manual, as shown on generator set nameplates, or in DA Pam 310-4. See applicable technical manuals, as shown on generator set nameplates or DA Pam 310-4, for description and further information on Consolidated Diesel model 4060 Generator Sets. d. Generators. For repair parts information on sets having General Electric Company model No. 5SJ1006A3 Generators, refer to applicable technical manuals, as shown on nameplates or in DA Pam 310-4. e. Engine. Applicable technical manual, as shown on nameplates or in DA Pam 310-4, contains description and maintenance instructions for the Cummins model J1S-600 diesel engines. f. Trailer. For description and further trailer information refer to applicable technical manual, as shown on trailer nameplate or in DA Pam 310-4. g. Lubrication. Applicable lubrication order, as shown in DA Pam 310-4, contains lubrication instructions for Consolidated Diesel model 4060 diesel engine-driven generators. Refer to applicable lubrication order, as shown in DA Pam 310-4, for lubricating instructions for Stewart and Stevenson model 52300 diesel engine-driven generators. Cummins model J1S600 diesel engine lubricating instructions are contained within applicable lubrication order, as shown in DA Pam 310-4. Refer to applicable technical manual, as shown in DA Pam 310-4, for trailer lubrication information. 9-1 TM 5-6115-365-15 MEC 6115-365-15/9-1 Figure 9-1. Generator Set PU-401/M. 9-2 TM 5-6115-365-15 Section II. REPAIR PARTS LIST MANUFACTURER’S CODE 0002 0004 0005 0006 0007 0008 0009 X2O X2O X2O X2O X2O M O 0010 P O 0011 M O 0012 P O 0013 O 0014 0015 0016 0017 0018 0019 0020 0021 0022 0023 0024 0025 X2O O X2O X2O X2O X2O X2O X2O X2O X2O X2O X2O 0026 O 0027 O 0028 0029 0030 0031 0032 0033 O X2O O O X2O X2O 0034 X2O 2590-413-6331 BRACKET, LIQUID CONTAINER, FUEL CAN BRACKET BUCKLE FASTENER HOOK, DRIP RAIL STRAP, BOTTOM MANUFACTURE FROM: 8305-267-3009 WEBBING, NYLON (18 IN. REQUIRED FOR EACH STRAP) STRAP, TOP MANUFACTURE FROM: 8305-267-3009 WEBBING, NYLON (18 IN. REQUIRED FOR EACH STRAP) 5310-984-3806 NUT, SELF-LOCKING, HEXAGON: FUEL CAN BRACKET MTG 5305-225-8499 BOLT, MACHINE: FUEL CAN BRACKET MTG 5310-081-4219 WASHER, FLAT: FUEL CAN BRACKET MTG BRACKET, MOUNTING, GROUND ROD BRACKET, GROUND ROD HOLDER, GROUND ROD SCREW, CAP, HEXAGON HEAD: GROUND ROD MTG 5310-081-4219 WASHER, FLAT: GROUND ROD MTG 5310-984-3806 NUT, SELF-LOCKING: GROUND ROD MTG BRACKET, DOUBLE ANGLE, SLEDGE HAMMER BRACKET, SLEDGE HAMMER HOLDER, SLEDGE HAMMER 5340-9114-2578 CLIP, SPRING TENSION: SLEDGE HAMMER BRACKET 5310-088-1251 NUT, SELF-LOCKING, HEXAGON: SLEDGE HAMMER BRACKET MTG 5305-068-0502 SCREW, CAP, HEXAGON HEAD: SLEDGE HAMMER BRACKET MTG 5310-809-4058 WASHER, FLAT: SLEDGE HAMMER BRACKET MTG 5307-722-9437 STUD, CONTINUOUS THREAD, GROUND WIRE 5310-720-8530 NUT, PLAIN, HEXAGON: GROUND STUD 5310-543-4717 NUT, PLAIN, WING: GROUND STUD 5310-900-6323 WASHER, FLAT: GROUND STUD WASHER, LOCK, FLAT, EXTERNAL TOOTH: GROUND STUD, PHOSPHOR BRONZE, 3/8 lb. 5975-878-3791 ROD, GROUND 0035 0036 0039 0040 X2O O X2O O 6115-705-4604 5310-984-3806 5306-225-8499 5310-081-4219 PART NO. 1-5 6-10 DS GS DEPOT MAINT ITEM NO. 100 EQUIPMENTS 97403 97403 96906 97403 97403 97403 13214E1203 13214E1204 MS51940-7 13214E1205 13212E3615 13214E1203-3 06716 1403 97403 13214E1203-2 06716 1403 96906 96906 96906 97403 14850 14850 96906 96906 96906 97403 14850 14850 MS51922-9 MS90725-34 MS27183-12 13214E1288 A116-726 D116-125Y MS90725-33 MS27183-12 MS51922-9 13214E1214 A116-740Y D116-741X 97403 96906 2 2 2 2 2 2 * * * * * * * * * * * * * * * * * * * * * * * * * SEE GRP 9501 SEE GRP 9501 8 8 8 1 1 1 2 2 2 1 1 1 * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * 13214E1213-1 1 * MS51922-1 3 * * * * * * * * * 96906 96906 97403 96906 96906 96906 MS90725-6 MS27183-10 13214E1223 MS35691-611 MS35425-28 MS45901-7 3 3 1 3 1 4 * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * 96906 MS35335-91 TYPEIISTYLE2 1 1 * * * * * * * * * * 97403 96906 96906 96906 13214E1273 1 * * * * * MS51922-9 MS90725-34 MS27183-12 2 2 2 * * * * * * * * * * * * * * * 97403 13214E1257 1 * * * 97403 13214E1275 96906 97403 97403 97403 97403 97403 MILS1235 13211E7541 13211E7543 13211E7544 13211E7545 13211E7546 1 1 2 1 1 1 2 2 1 * * * * * * * * * * * * * * * * * * * * * * * * * * * FT 9-2 1 2 FT BOX, ACCESSORY, STOWAGE NUT, SELF-LOCKING, HEXAGON: ACCESSORY BOX MTG BOLT, MACHINE: ACCESSORY BOX MTG WASHER, FLAT: ACCESSORY BOX MTG 9-2 3 1810 - CARGO BODY (DUMP, STAKE, AND PLATFORM) X2FR 2330-331-2307 0043 CHASSIS, TRAILER: MODEL M200A1 GROUP 22 - BODY CHASSIS OR HULL, AND ACCESSORY ITEMS 2202 - ACCESSORY ITEMS 0044 0045 0046 0047 0048 0049 0050 0051 0052 0053 ORGANIZATION GROUP 18 - BODY, CAB, HOOD AND HULL 1808 - STOWAGE RACKS, BOXES, STRAPS, CARRYING CASES, CABLE REELS, HOSE REELS, ETC. 0041 0042 15 DAYS MAINTENANCE GROUP 15 - FRAME, TOWING ATTACHMENTS, AND DRAWBARS 1501 - FRAME ASSEMBLY 0003 0037 0038 GUIDE QTY(S) PER MAJ EQUIPS FIGURE NO. DESCRIPTION QTY INCORPORATED IN UNIT FEDERAL STOCK NUMBER UNIT OF ISSUE MAINT ILLUST RECOVERABILITY SOURCE LINE NO. MATERIAL SOURCE CODES X2O X2O X2O X2O X2O X2O X2O X2O X2O 6145-189-6695 7040-222-3088 7240-177-6154 2910-066-1235 CABLE ASSEMBLY, POWER LEAD, GROUND CAN, GASOLINE, MILITARY: 5 GAL SPOUT, CAN, FLEXIBLE ADAPTER, ASSEMBLY, FUEL DRUM PIPE WASHER, BRASS SCREW, SHOULDER RING, SEALING * * * * * * * * * * * * * * * * * * 9-2 2 9-3 TM 5-6115-365-15 MANUFACTURER’S CODE 0054 0055 0056 0057 0058 0059 0060 X2O X2O X2O X2O O X2O O 5310-209-1239 4730-278-3357 0061 X2O X2O X2O X2O X2O X2O X2O 0069 0070 X2O X2O 0071 X2O 5305-058-2088 X2O 0073 0074 ORGANIZATION PART NO. 1-5 6-10 DS GS DEPOT MAINT 100 EQUIPMENTS 97403 97403 97403 97403 96906 97403 13211E7547 13200E7548 13200E6861 13200E6363 MS35355-60 13211E7542 1 1 1 1 1 1 1 * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * NAMEPLATE: ACCESSORY BOX NAMEPLATE: FIRE EXTINGUISHER NAMEPLATE: GROUND ROD NAMEPLATE: GROUND ROD PLATE, IDENTIFICATION: POWER UNIT NAMEPLATE: SLEDGE HAMMER NAMEPLATE, IDENTIFICATION: DISTRIBUTION BOX NAMEPLATE: WIRING DIAGRAM SCREW, TAPPING, THREAD FORMING: NAMEPLATE MTG SCREW, TAPPING: PAN HEAD, NAMEPLATE MTG, No. 4-24, 1/4 IN. LG SCREW, TAPPING: PAN HEAD, NAMEPLATE No. 14, 5/16 IN. LG 14850 14850 14850 14850 97403 14850 D900-468x D9-284-3 D9-28A2 D9-11A 13212E3599 D9-28A1 1 2 1 1 1 1 * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * 97403 97403 13214E1284 13214E1283 1 1 * * * * * * * * * * 96906 MS24622-3 2 * * * * * 96906 MS24622-8 8 * * * * * 96906 MS24646-9 14 * * * * * 971403 13214E1255 1 * * * 88044 AN10-14A 4 * * * 96906 97403 96906 MS51922-49 13206E4482-3 MS27183-21 4 4 4 * * * * * * * * * 81349 QQW-343 GROUP 40 - ELECTRIC MOTORS AND GENERATORS 4000 - MAJOR ASSEMBLAGE 0075 X2FR 6115-823-2217 0077 X2F 5310-269-4040 0078 0079 X2F X2F 5310-823-8803 GENERATOR SET, DIESEL ENGINE TRAILER MOUNTED BOLT, MACHINE AIRCRAFT, 5/8-18, 1 41/61 IN. LG GENERATOR MTG NUT, SELF LOCKING, HEXAGON: GENERATOR MOUNTING WASHER, BEVELED: GENERATOR MTG WASHER, FLAT: GENERATOR MTG 0076 X2F 5306-180-0094 6145-857-6903 WIRE, ELECTRICAL: GENERATOR TO GROUND STUD MANUFACTURE FROM: WIRE, ELECTRICAL (LENGTH AS REQUIRED) 0080 4019 - RADIO INTERFERENCE SUPPRESSION 0081 M O 0082 P O 0083 0084 1 FT SEE RP 9501 GROUP 42 - ELECTRICAL EQUIPMENT 4201 - TRANSFORMER, POWER LINE OR DISTRIBUTION 0085 0086 0087 0088 X2O X2O X2O X2O 5305-068-0502 0089 0090 X2O X2O 5310-809-4058 5310-088-1251 0091 0092 0093 0094 X2O X2O X2O X2O 5310-900-6323 5310 576-0548 5310-685-2632 0095 0096 0097 0098 0099 0100 X2O X2O X2O X2O X2O X2O 0101 0102 0103 0104 0105 0106 X2O X2O X2O X2O X2O X2O 9-4 15 DAYS MAINTENANCE 2210 - DATA PLATES AND INSTRUCTION HOLDERS 0062 0063 0064 0065 0066 0067 0068 0072 WASHER, RUBBER HEAD WASHER, STEEL CLAMP WASHER, LOCK PIPE, EXTENSION ADAPTER, STRAIGHT: hose 5310-809-8546 5310-754-2034 5310-012-0614 DISTRIBUTION BOX ASSEMBLY BOX: DISTRIBUTION TERMINAL BOARD: DISTRIBUTION SCREW, CAP, HEXAGON HEAD: TERMINAL BOARD MTG WASHER, FLAT: TERMINAL BOARD MTG NUT, SELF LOCKING, HEXAGON: TERMINAL BOARD MTG STUD, SHOULDER: DISTRIBUTION BOX WASHER, FLAT: DISTRIBUTION BOX MTG WASHER, LOCK: DISTRIBUTION BOX MTG NUT, PLAIN, HEXAGON: DISTRIBUTION BOX MOUNTING PANEL SCREW, MACHINE: PAN HEAD, PANEL MTG NAMEPLATE: DISTRIBUTION BOX CABLE ASSEMBLY: DISTRIBUTION BOX CABLE ASSEMBLY: DISTRIBUTION BOX SCREW, MACHINE: PAN HEAD, No. 10-32 58 IN. LG WASHER, FLAT WASHER, LOCK NUT, PLAIN, HEXAGON NAMEPLATE: WIRING DIAGRAM CONNECTOR AND LOCKNUT COVER, ELECTRICAL CONNECTOR 97403 97403 97403 13214E1276-1 13214E1277 13214E1278 1 1 1 * * * * * * * * * * * * * * * 96906 96906 MS90725-6 MS27183-10 6 4 * * * * * * * * * * 96906 97403 96906 96906 MS51922-1 13214E1279-3 MS45901-7 MS35337-103 6 4 20 12 * * * * * * * * * * * * * * * * * * * * 96906 97403 96906 97403 97403 97403 MS35691-612 13214E1280 MS35206-278 13214E1284 13214E1282-1 13214E1282-2 16 1 8 1 1 1 * * * SEE * * * * * GRP * * * * * 2210 * * * * * * * * * * * * 96906 96906 96906 96906 97403 97403 96906 MS35207-264 MS27183-8 MS35337-102 MS35650-102 13214E1283 13212E3582-3 MS17349N36B 8 8 8 8 1 1 2 * * * * SEE * * * * * * GRP * * * * * * 2210 * * * * * * * * * * * * * *' 9-2 5 ITEM NO. GUIDE QTY(S) PER MAJ EQUIPS FIGURE NO. DESCRIPTION QTY INCORPORATED IN UNIT FEDERAL STOCK NUMBER UNIT OF ISSUE MAINT ILLUST RECOVERABILITY SOURCE LINE NO. MATERIAL SOURCE CODES TM 5-6115-365-15 MANUFACTURER’S CODE 0107 15 DAYS MAINTENANCE ORGANIZATION PART NO. 1-5 6-10 DS GS DEPOT MAINT ITEM NO. 100 EQUIPMENTS GROUP 76 - FIRE FIGHTING EQUIPMENT COMPONENTS 0108 7603 - FIRE EXTINGUISHERS 0109 P1O 4210-555-8837 0110 X2O 6115-606-9938 0111 X2O 5305-068-0502 0112 0113 0114 0115 O O O X2O 5310-809-4058 5310-088-1251 4210-202-7858 6115-606-9338 0116 EXTINGUISHER, FIRE, MONOBROMOTRIFLUOROMETHANE BRACKET, FIRE EXTINGUISHER (USED WITH FIRE EXTINGUISHER STOCK No. 4210-555-8837) SCREW, CAP, HEXAGON HEAD: EXTINGUISHER MTG 1/4-20, 3/4 IN. LG WASHER, FLAT: EXTINGUISHER MTG NUT, SELF-LOCKING, HEXAGON: EXTINGUISHER EXTINGUISHER, FIRE, CARBON DIOXIDE BRACKET, FIRE EXTINGUISHER (USED WITH FIRE EXTINGUISHER STOCK No. 4210-202-7858) 96909 14850 MILE52031 D443C 1 1 * * * * * * * * * * 96906 96906 96906 96906 MS90725-6 MS27183-10 MS51922-1 MILE468 4 8 8 1 1 * * * * * * * * * * * * * * * * * * * * * * * * * 06716 1403 * * * * * * * * * * 9-2 4 GROUP 95 - GENERAL USE STANDARDIZED PARTS 0117 0118 0119 GUIDE QTY(S) PER MAJ EQUIPS FIGURE NO. DESCRIPTION QTY INCORPORATED IN UNIT FEDERAL STOCK NUMBER UNIT OF ISSUE MAINT ILLUST RECOVERABILITY SOURCE LINE NO. MATERIAL SOURCE CODES 9501 - BULK MATERIAL P O P O 8305-267-3009 6145-857-6903 WEBBING, NYLON WIRE, ELECTRICAL FT FT 9-5 TM 5-6115-365-15 MEC 6115-368-15/9-2 1 2 3 Bracket Box Can 4 5 Extinguisher Generator Figure 9-2. Accessories. 9-7 TM 5-6115-365-15 CHAPTER 10 GENERATOR SET PU-495/G Section I. DESCRIPTION AND DATA 10-1. Description a. General. A 100-kw, 3-phase, 4-wire, 120/208240/416-volt, 60-cycle, generator reconnectable for 83.3kw, 50-cycle operation, powered by and directly coupled to a 6-cylinder, 2 or 4-cycle, liquid-cooled diesel engine, with a governed speed of 1800 rpm at 60 cycle and 1500 rpm at 50 cycle; mounted on a M-353 trailer comprise the Generator Set PU-495/G. b. Function. The PU-495/G Generator Set is a mobile power source which supplies 50 to 60-cycle, 100kw power with less than 1 percent voltage and frequency regulation. c. Generator. For units equipped with consolidated Diesel model 4180 generator sets and/or General Electric Company model 58J4445Y2Y10 generators, further information is available in applicable technical manual, as shown on nameplate or in DA Pam 310-4. For further information and description about Consolidated Diesel model 4115 generator sets and/or General Electric Company model 4115-0022 generators refer to applicable technical manuals, as shown on nameplate or in DA Pam 310-4. Applicable technical manuals, as shown on generator set nameplates or in DA Pam 310-4, contain additional information about Detroit Diesel Generator Sets models 6910 and 6910A and Delco-Remy model 1-4676 generators. d. Engines. For detailed description and further engine information refer to applicable technical manuals, as shown on nameplate or in DA Pam 310-4, for Detroit Diesel models 6910, 6910A series 6-71 engines, Continental Motors engine model SD802, spec 6001, and Continental Motors model SD802 engine. e. Trailer. For description and further information about the M-353 trailer, refer to applicable technical manual, as shown on trailer nameplate or in DA Pam 310-4. f. Lubrication. Lubricate Detroit Diesel generator sets, models 6910 and 6910A, as directed by applicable lubrication order, as shown in DA Pam 310-4. Applicable lubrication orders, as shown in DA Pam 3104, contain lubricating instructions for Consolidated Diesel models 4115 and 4180 generator sets. Lubricate the M353 trailer as outlined in applicable lubrication order, as shown in DA Pam 310-4. 10-1 TM 5-6115-365-15 MEC 6115-365-15/10-1 MEC 6115-365-15/10 1 Figure 10-1. Generator Set PU-495/G. 10-2 TM 5-6115-365-15 Section II. REPAIR PARTS LIST MANUFACTURER’S CODE 0001 0002 0003 0004 0005 0006 0007 0008 0009 X2O X2O X2O X2O O O 0010 0011 0012 0013 X2O X2O X2O X2O 5310-081-4219 5310-984-3806 5340-914-2578 0014 O 5310-068-1251 0015 O 5305-068-0502 0016 0017 0018 0019 0020 0021 O X2O O O O X2O 5310-809-4858 5307-722-2437 5310-720-0530 5310-543-4717 5310-900-6323 0022 X2O 5975-878-3791 0023 0024 6-10 MAINT DEPOT 100 EQUIPMENTS 97403 14850 14850 96906 96906 13214E1288 A116-726 D116-125Y MS90725-33 MS27183-12 1 1 1 2 2 * * * * * * * * * * * * * * * * * * * * * * * * * 96906 97403 14850 14850 MS51922-9 13214E1214 D116-741X D116-741X 2 1 1 1 * * * * * * * * * * * * * * * * * * 97403 1321E11213-1 1 * * * * * 96906 MS51922-1 3 * * * * * 96906 96906 97430 96906 96906 96906 MS90725-6 MS27183-10 13214E1223 MS35691-6 MS35425-28 MS45901-7 3 3 1 3 1 4 * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * 96906 MS35335-91 1 1 * * * * * * * * * * 97403 13214E1273 1 * * * * * 96906 96906 96906 MS51922-9 MS90725-34 MS27183-12 2 2 2 * * * * * * * * * * * * * * * * 97403 13214E1314 1 * * * * * X2O X2O 7240-177-6159 2910-066-1235 GROUP 22 - BODY CHASSIS OR HULL, AND ACCESSORY ITEMS 2202 - ACCESSORY ITEMS SPOUT, CAN, FLEXIBLE ADAPTER ASSEMBLY, FUEL DRUM 96906 97403 MILS1235 13211E7541 1 1 * * * * * * * * * * X2F F F 9905-577-4219 5310-050-2950 5305-058-2088 13212E1399 MS35337-77 1 4 * * * * * * 4 * * * AN10-14A 1 4 * * * * * * MS51922-49 13206E4482-3 MS27183-21 4 4 4 * * * * * * * * * QQW343 1 6115-705-460 5310-984-38D6 0029 X2FR 0031 0035 X2FR F F 6115-752-1588 5306-180-0094 5310-269-4044 0044 0045 0046 X2F F 5310-823-8803 0047 M O 0048 1-5 GS 2330-542-2831 O 0039 0040 0041 0042 0043 PART NO. DS 1810 - CARGO BODY (DUMP, STAKE, AND PLATFORM) CHASSIS, TRAILER 0027 0028 0036 0031 0030 ORGANIZATION 5306-225-8499 5310-081-4219 X2O O 0032 0033 0034 15 DAYS MAINTENANCE GROUP 18 - BODY, CAB, HOOD AND HULL 1808 - STOWAGE RACKS, BOXES, STRAPS, CARRYING CASES, CABLE REELS, HOSE REELS, ETC. BOX, ACCESSORY, STOWAGE NUT, SELF-LOCKING, HEXAGON: ACCESSORY BOX MTG BOLT, MACHINE: ACCESSORY BOX MTG WASHER, FLAT: ACCESSORY BOX MTG 0025 0026 0030 SECTION II - REPAIR PARTS LIST GROUP 15 - FRAME, TOWING ATTACHMENTS, AND DRAWBARS 1501 - FRAME ASSEMBLY BRACKET, MOUNTING, GROUND ROD BRACKET HOLDER SCREW, CAP, HEXAGON HEAD: GROUND ROD MTG WASHER, FLAT: GROUND ROD MTG NUT, SELF-LOCKING, HEXAGON: GROUND ROD MOUNTING BRACKET, DOUBLE ANGLE, SLEDGE HAMMER BRACKET HOLDER CLIP, SPRING TENSION: SLEDGE HAMMER BRACKET NUT, SELF-LOCKING, HEXAGON: SLEDGE HAMMER BRACKET MTG SCREW, CAP, HEXAGON HEAD: SLEDGE HAMMER BRACKET MTG WASHER, FLAT: SLEDGE HAMMER BR ACKET STUD, CONTINUOUS THREAD: GROUND WIRE NUT, PLAIN, HEXAGON: GROUND NUT, PLAIN, WING: GROUND STUD WASHER, FLAT: GROUND STUD WASHER, LOCK, FLAT, EXTERNAL TOOTH: GROUND STUD, BRONZE 3/8 IN. ID ROD, GROUND GUIDE QTY(S) PER MAJ EQUIPS P O 6145-857-6903 2210 - DATA PLATES AND INSTRUCTION HOLDERS PLATE, DATA: CORPS or ENGINEERS, TYPE A 97403 WASHER, LOCK: DATA PLATE MTG 96906 SCREW, TAPPING, THREAD FORMING: DATA PLATE MTG GROUP 40 - ELECTRIC MOTORS AND GENERATORS 4000 - MAJOR ASSEMBLAGE GENERATOR SET, DIESEL ENGINE: 100 KW BOLT, MACHINE: GENERATOR MTG 88044 NUT, SELF-LOCKING, HEXAGON: GENERATOR MOUNTING 96906 WASHER, BEVELED: GENERATOR MTG 97403 WASHER, FLAT: GENERATOR MTG 96906 4019 - RADIO INTERFERENCE SUPPRESSION WIRE, ELECTRICAL: GENERATOR TO GROUND STUD MANUFACTURE FROM: WIRE, ELECTRICAL (LENGTH AS REQUIRED) 81349 FT ITEM NO. DESCRIPTION FIGURE NO. UNIT OF ISSUE FEDERAL STOCK NUMBER QTY INCORPORATED IN UIT MAINT SOURCE MATERIAL LINE NO. ILLUST RECOVERABILITY SOURCE CODES SEE GRP 9501 10-3 TM 5-6115-365-15 MANUFACTURER’S CODE 0049 ORGANIZATION PART NO. 1-5 6-10 DS GS MAINT DEPOT 100 EQUIPMENTS 7603 - FIRE EXTINGUISHERS 0051 0052 0053 P O X2O O 0055 O 4210-270-4512 4210-268-729 5306-225-8497 5310-081-4219 5310-984-3806 0056 EXTINGUISHER, FIRE BRACKET, FIRE EXTINGUISHER SCREW, CAP, HEXAGON HEAD: BRACKET MTG WASHER, FLAT: BRACKET PT NUT, SELF-LOCKING, HEXAGON: BRACKET MTG 97403 96906 96906 96906 1 1 4 4 4 13214E1235 MS90725-32 MS27183-12 MS51922-9 * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * GROUP 95 - GENERAL USE STANDARDIZED PARTS 0057 10-4 15 DAYS MAINTENANCE GROUP 76 - FIRE FIGHTING EQUIPMENT COMPONENTS 0050 0058 GUIDE QTY(S) PER MAJ EQUIPS 9501 - BULK MATERIAL P O 6145-857-6903 WIRE, ELECTRICAL FT ITEM NO. DESCRIPTION FIGURE NO. UNIT OF ISSUE FEDERAL STOCK NUMBER QTY INCORPORATED IN UIT MAINT SOURCE MATERIAL LINE NO. ILLUST RECOVERABILITY SOURCE CODES TM 5-6115-365-15 CHAPTER 11 GENERATOR SETS PU-332/G AND PU-332A/G Section I. DESCRIPTION AND DATA 11-1. Description a. General. A 10-kw, 60-cycle, ac generator directly coupled to a 4-cylinder, 20-hp, water or aircooled gasoline engine, mounted on a 2-wheeled, box type steel body, 3/4-ton capacity, model M101 trailer, comprise the general purpose Generator Sets PU-332/G and PU-332A/G. b. Difference in Models. The PU-332A/G unit has a Military Standard, model SF-10-MD, aircooled, 10-kw, 60-cycle, 120/208-volt, 3-wire generator powered by a Military Standard gasoline engine model 4A0482. The PU-332/G unit does not have a Military Standard generator and engine. c. Generator. For description and further generator information refer to applicable technical manual, as shown on nameplates or in DA Pam 310-4, for Military Standard model SF-10-MD and Bogue Electric Company model 5660. d. Power Units. For description and further information for sets equipped with PE-95 power units refer to applicable technical manuals, as shown on generator set nameplates or in DA Pam 310-4. e. Engines. Applicable technical manuals, as shown on nameplates or in DA Pam 310-4, contain descriptive and additional information about sets furnished with model 4A084-11 Military Standard engines. For additional information about sets equipped with Willys Overland model CJ-3a engines refer to applicable technical manual, as shown on nameplate or in DA Pam 310-4. f. Trailer. For further trailer information refer to applicable technical manual, as shown on trailer nameplate or in DA Pam 310-4. g. Lubrication. Lubricate the trailer as outlined in applicable lubrication order, as shown in DA Pam 310-4. Applicable lubrication order, as shown in DA Pam 3104, contains instructions for lubricating the Military Standard engines model 4A084-11. Lubricate power unit PE-95 as instructed in applicable lubrication order, as shown in DA Pam 310-4. 11-1 TM 5-6115-365-15 MEC 6115-365-15/11-1 Figure 11-1. Generator Set PU-332A/G. 11-2 TM 5-6115-365-15 Section II. REPAIR PARTS LIST MANUFACTURER’S CODE 0002 GUIDE QTY(S) PER MAJ EQUIPS 15 DAYS MAINTENANCE ORGANIZATION PART NO. 1-5 DS 6-10 GS MAINT DEPOT ITEM NO. DESCRIPTION FIGURE NO. UNIT OF ISSUE FEDERAL STOCK NUMBER QTY INCORPORATED IN UIT MAINT SOURCE MATERIAL LINE NO. ILLUST RECOVERABILITY SOURCE CODES 100 EQUIPMENTS GROUP 01 – ENGINE 0003 0106 - ENGINE LUBRICATION SYSTEM 0004 X2O 4730-278-3888 0005 0006 0007 0008 X2O O O O 4720-91-61422 4730-766-7908 5310-059-6372 5310-282-7822 0009 0010 0011 0012 0013 0014 0015 0016 X2O X2O O O O O 6115-914-0258 5310-209-5306 5310-012-0614 5305-043-6755 5310-550- 0777 0017 REDUCER BUSHING: 3/4-14 NPTF EXTERNAL THREAD X 1/2-14 NPTF INTERNAL THREAD, OIL DRAIN HOSE, OIL DRAIN 7908 UNION, FLARED TUBE, BULKHEAD: OIL DRAIN WASHER, LOCK: OIL DRAIN HOSE UNION NUT, UNION: OIL DRAIN HOSE 81343 97403 08044 96906 88044 SAEJ530 13211E4918 AN832-10 MS5337-52 AN924-10 1 1 1 1 1 * * * * * * * * * * * * * * * * * * * * * * * * * GROUP 04 - EXHAUST SYSTEM 0401 - MUFFLER AND PIPES HOSE ASSEMBLY, METAL CLAMP, EXHAUST TUBE SECURING WASHER, LOCK NUT, PLAIN, HEXAGON SCREW, MACHINE NUT, PLAIN, HEXAGON: HOOK 97403 97403 96906 96906 96906 96906 13212E3620 13213E3622 MS35337-24 MS35650-102 MS35226-68 MS35690-402 1 1 1 1 1 2 * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * 97403 97403 97403 96906 97403 13214E1203 13212E3616 13214E1205 MS51940-7 13214E1203-2 6 6 6 12 6 * * * * * * * * * * * * * * * * * * * * 06716 1403 97403 13214E1203-3 06716 1403 97403 13214E1204 6 * * * * * 96906 96906 MS90725-59 MS27183-15 24 24 * * * * * * * * * * 96906 96906 96906 96906 96906 96906 MS51922-17 MS51939-2 MS35206-264 MS27183-8 MS35337-43 MS35649-102 24 4 8 8 8 8 * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * 96906 97403 96906 96906 96906 MS51922-9 13211E4889-1 MS35206-230 MS27183-6 MS35337-22 4 4 8 8 8 * * * * * * * * * * * * * * * * * * * * * * * * * 96906 97403 MS35649-64 13212E3553-1 8 2 * * * * * * * * * * 96906 96906 97403 97403 96906 97403 96906 96906 MS90725-32 MS27183-12 13214E1214 13214E1215 MS35425-39 13214E1216 MS27183-10 MS35337-82 4 8 1 1 2 1 2 2 * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * 97403 13214E1213-1 1 * * * * * 96906 MS90725-6 3 * * * * * 96906 MS27183-10 10 * * * * * 11-22 GROUP 15 - FRAME, TOWING ATTACHMENTS, AND DRAWBARS 0018 1501 - FRAME ASSEMBLY 0019 0020 0021 0022 0023 X2O X2O X2O X2O M O 2510-706-4504 0024 P O 8305-267-3009 0025 M O 0026 P O 0027 0028 X2O X2O 0029 0030 O O 0031 0032 0033 0034 0035 0036 X2O O O O O O 5305-984-6211 5310-0o9-8546 5310-167-0662 5310-102-0361 5310-984-3806 0037 0038 0039 0040 0041 X2O O O O O 6115-016-2362 5305-889-3000 5310-082-1404 5310-013-1181 5310-062-0912 0042 0043 X2O O 7240-920-5327 5306-225-8497 0044 0045 0046 0047 0048 0049 0050 0051 O X2O X2O O O O O X2O 5310-081- 4219 0052 O 5305-068-0502 0053 O 5310-809-4058 8305-267-3009 5310-809-4061 5310-087-4652 5310-012-6177 5310-012-0392 5310-043-5862 5340-914-2578 BRACKET ASSEMBLY, FUEL CAN HOOK, DRIP -AIL: STRAP FASTENER BUCKLE STRAP: TOP MANUFACTURE FROM: WEBBING, NYLON (30 IN REQUIRED FOR EACH STRAP) STRAP: BOTTOM MANUFACTURE FROM: WEBBING, NYLON (18 IN. REQUIRED FOR EACH STRAP) BRACKET SCREW, CAP, HEXAGON HEAD: FUEL CAN BRACKET MTD, 3/8-16 X 7/8 IN. LG WASHER, FLAT: FUEL CAN BRACKET MTG NUT, SELF-LOCKING, HEXAGON: FUEL. CAN BRACKET MTG LOOP, STRAP FASTENER: FUEL CAN SCREW, MACHINE: LOOP MTG WASHER, FLAT: LOOP MTG WASHER, LOCK: LOOP MTG NUT, PLAIN, HEXAGON: LOOP MTG NUT, SELF-LOCKING, HEXAGON: ADAPTER HOLDER MTG HOLDER: FUEL DRUM ADAPTER EXTENSION SCREW, MACHINE: EXTENSION HOLDER MTG WASHER, FLAT: EXTENSION HOLDER MTG WASHER, LOCK: EXTENSION HOLDER MTG NUT, PLAIN, HEXAGON: EXTENSION HOLDER MOUNTING HOLDER, SPOUT BOLT, MACHINE: ADAPTER HOLDER MTD, 5/16-18 X 3/4 IN. LD WASHER, FLAT: ADAPTER HOLDER MTD BRACKET, DOUBLE ANGLE BRACKET NUT, PLAIN, WING PLATE, HOLD DOWN WASHER, FLAT WASHER, LOCK CLIP, SPRING TENSION: SLEDGE HAMMER HANDLE SCREW, CAP, HEXAGON HEAD: SLEDGE HAMMER BRACKET AND SPRING CLIP MTG WASHER, FLAT: SLEDGE HAMMER BRACKET, SPRING CLIP AND AROUND ROD CLAMP MTG FT SEE GRP 9501 6 FT SEE GRP 9501 11-2 3 11-3 TM 5-6115-365-15 MANUFACTURER’S CODE 0054 O 0055 0056 0057 0058 0059 0060 0061 X2O O O O 0062 0063 X2O X2O 5307-722-9437 0064 O 5310-720-8531 O O 5310-088-1251 5305-958-5246 5310-526-2559 5305-984-6211 5310-809-8546 5310-167-0662 5310-012-0361 0065 X2O 5310-900-6323 0066 0067 O O 5310-720-8528 5310-543-4717 0068 NUT, SELF-LOCKING, HEXAGONS SLEDGE HAMMER BRACKET SPRING CLIP AND GROUND ROD CLAMP MTG STRAP, RETAINING SCREW, MACHINES: GROUND ROD CLAMP MTG CLAMP, CUSHIONED: GROUND WIRE SCREW, MACHINE GROUND Wl RE CLAMP MTG WASHER, FLATS GROUND WIRE CLAMP MTG WASHER, LOCK: GROUND WIRE CLAMP MTG NUT, PLAIN, HEXAGON GROUND WIRE CLAMP MOUNTING STUD, CONTINUOUS THREAD: GROUND WASHER, LOCK: BRONZE EXTERNAL TOOTH 3/8 IN., GROUND STUD NUT, PLAIN, HEXAGON: BRAGS, GROUND STUD TO TRAILER WASHER, FLAT: BRASS, GROUND STUD, .390 ID NUT, PLAIN, HEXAGONS BRASS, GROUND STUD NUT, PLAIN, WING: BRASS, GROUND STUD X2O X2O X2O X2O X2O X2O 2590-318-6691 O X2O X2O X2O 4730-172-0049 0080 0081 X2O O 5305-269-3213 0082 0083 O O 5310-809-4061 5310-087-4652 LEG ASSEMBLY, TRAILER PROP BRACKET LEG ASSEMBLY, UPPER CHAIN: PIN RETAINING PIN LEG, BASE SHAFT FITTING, LUBRICATION SCREW NUT RIVET, SOLID, UNIVERSAL HEAD: 1/4 IN. DIA, 2 IN. LG PIN, COTTER: 1/8 IN. DIA, 3/4 IN. LG SCREW, CAP, HEXAGON HEAD: LEG ASSEMBLY TO TRAILER, 3/8-16 X 1 1/4 IN LG WASHER, FLAT: LEG ASSEMBLY TO TRAILER NUT, SELF-LOCKING, HEXAGON: LEG ASSEMBLY TO TRAILER 0084 GROUP 18 - BODY, CAB, HOOD AND HULL 0085 1801 - BODY, CAB, HOOD, HILL ASSEMBLIES X2F 2330-898-6779 0087 ORGANIZATION PART NO. 1-5 6-10 DS GS MAINT DEPOT 100 EQUIPMENTS 96906 97403 96906 96906 96906 96906 96906 MS51922-1 13212E3617 MS35190-289 MS21919F2 MS35206-264 M627183-8 M35337-13 7 2 4 2 2 4 2 * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * 96906 97403 MS35649-102 13214E1223 2 1 * * * * * * * * * * 96906 MS35335-91 2 * * * * * 96906 MS35691-611 2 * * * * * 96906 96906 96906 MS45901-7 MS35690-611 MS35425-28 4 2 1 * * * * * * * * * * * * * * * 97403 97403 97403 97403 97403 97403 97403 96906 97403 97403 13214E1206 13214E1207 13214E1208 13214E120813214E120813214E1212 13214E1209 MS15006-1 13214E1210 13214E1211 1 1 1 1 1 1 1 1 1 * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * 96906 96906 MS20613-8P32 MS24665-351 1 1 * * * * * * * * * * 96906 96906 MS20613-8P62 MS27183-15 3 6 * * * * * * * * * * 96906 MS51922-17 3 * * * * * TRAILER M101A1 97403 13214E1225-1 1 * * * * * 97403 97403 97103 97403 97403 97403 97403 97403 97403 96906 97403 13211E7541 13211E7543 13211E7544 13211E7545 13211E7546 13211E7547 13211E7548 13200E6361 13200E6363 1635335-60 13211E7542 2 2 2 4 2 2 2 2 2 1 2 2 6 * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * 97403 96906 13212E3599 MS35337-77 1 4 * * * * * * 96906 MS24622-3 4 * * * GROUP 22 - BODY CHASSIS OR HULL, AND ACCESSORY ITEMS 2202 - ACCESSORY ITEMS 0088 0089 0090 0091 0092 0093 0094 0095 0096 0097 0098 0099 0100 0101 0102 X2O X2O X2O X2O X2O X2O X2O X2O X2O O X2O O X2O 2910-166-235 0103 0104 0105 X2F F F 9905-577-4219 5310-058-2950 5320-058-2088 11-4 15 DAYS MAINTENANCE 1507 - LANDING GEAR, LEVELING JACKS (MECHANICAL OR HYDRAULIC) 0069 0070 0071 0072 0073 0074 0075 0076 0077 0078 0079 0086 GUIDE QTY(S) PER MAJ EQUIPS 5310-209-1239 4730-278-3357 7240-222-3088 ADAPTER ASSEMBLY, FUEL TANK PIPE WASHER, BRASS SCREW, SHOULDER RING, SEALING WASHER, RUBBER HEAD WASHER, STEEL CLAMP WASHER, LOCK: SHOULDER SCREW PIPE, EXTENSION ADAPTER, STRAIGHT: HOSE CAN, GASOLINE: MILITARY, 5 GAL 2210 - DATA PLATES AND INSTRUCTION HOLDERS PLATE, DATA: CORPS or ENGINEER, TYPE A WASHER, LOCK: DATA PLATE MTG SCREW, TAPPING, THREAD FORMING: DATA PLATE NYC, No. 2-32 X 1/4 IN. LG ITEM NO. DESCRIPTION FIGURE NO. UNIT OF ISSUE FEDERAL STOCK NUMBER QTY INCORPORATED IN UIT MAINT SOURCE MATERIAL LINE NO. ILLUST RECOVERABILITY SOURCE CODES TM 5-6115-365-15 MANUFACTURER’S CODE 0106 0107 X2FR 6115-075-1641 0109 F 5305-724-5910 0110 F 5310-823-8803 0111 X2F 0112 X2F 0115 0116 5310-269-4040 M O P O 6145-299-6188 0117 0118 0119 P1O O 4210-555-8837 5305-068-0502 0120 O 5310-809-4058 0121 O 5310-088-1251 0122 0123 0124 0125 15 DAYS MAINTENANCE ORGANIZATION PART NO. 1-5 DS 6-10 GS MAINT DEPOT 100 EQUIPMENTS GROUP 40 - ELECTRIC MOTORS AN D GENERATORS 4000 - MAJOR ASSEMBLAGE 0108 0113 0114 GUIDE QTY(S) PER MAJ EQUIPS ITEM NO. DESCRIPTION FIGURE NO. UNIT OF ISSUE FEDERAL STOCK NUMBER QTY INCORPORATED IN UIT MAINT SOURCE MATERIAL LINE NO. ILLUST RECOVERABILITY SOURCE CODES P O P O 8305-267-3009 6145-299-6188 GENERATOR SET, GASOLINE ENGINE DRIVEN: 10 KW MIL-G-52280 SCREW, CAP, HEXAGON HEAD: generator frame to trailer, 5/8-11 X 1 1/2 in. Ig 96906 WASHER, FLAT: generator frame to trailer, .656 in. SPACER, SHIM NUT, SELF-LOCKING, HEXAGON: generator frame to trailer, 5/8-11 4019 - RADIO INTERFERENCE SUPPRESSION WIRE, ELECTRICAL: generator to ground stud MANUFACTURE FROM: WIRE (Length as required) GROUP 76 - FIRE FIGHTING EQUIPMENT COMPONENTS 7603 - FIRE EXTINGUISHERS EXTINGUISHER, FIRE SCREW, CAP, HEXAGON HEAD: extinguisher mtg, 1/4-20 x 3/4 in. Ig WASHER, FLAT: extinguisher mtg NUT, SELF-LOCKING, HEXAGON: extinguisher mounting GROUP 95 - GENERAL USE STANDARDIZED PARTS 9501 - BULK MATERIAL WEBBING, NYLON WIRE, ELECTRICAL 1 * * * MS90725-162 4 * * * 96906 97403 MS27183-21 13214E1222-3 8 4 * * * * * * 96906 MS51922-49 4 * * * * * * 1 FT SEE GRP 9501 1 * * * * * 96906 96906 MS90725-6 MS27183-10 4 8 * * * * * * * * * * 96906 MS51922-1 4 * * * * * 06716 1403 * * * * * * * * * * FT FT 11-25 11-24 Change 8 11-5 TM 5-4115-365-15 MEC6115-365-15/11-2 1 2 3 Can Hose Bracket 4 5 Figure 11-2. Accessories. 11-6 Extinguisher Generator TM 5-6115-365-15 C3 CHAPTER 12 GENERATOR SETS PU-564A/G, FSN 6115-738-6341 AND PU-564B/G, FSN 6115-179-2789 Section I. DESCRIPTION AND DATA 12-1. Description a. General. The trailer mounted generator sets, PU-564A/G and PU-564B/G, consist of a 10 KW, DOD Model MEP-018A generator set mounted on a modified 1-1/2ton, 2-wheel cargo trailer, Model M105A1 or M105A2 (PU564A/G), or a Model 103A3 (PU564B/G). b. Generator. The generator is powered by a directly-coupled 4-cylinder, air-cooled, 20-hp, Military Standard Model 4A084 gasoline engine. For description and generator operation and maintenance, refer to TM 5-6115-275-15. c. Engines. For description and engine maintenance information, refer to TM 5-2805-259-14. d. Trailers. For description and maintenance of the trailers, refer to TM 9-233-0213-14. e. Lubrication. For lubrication of the engine refer to LO 5-2805-259-12. The trailer lubrication information is contained in LO 9-2330-213-12. 12-1 TM 5-6115-365-15 C3 ME 6115-365-15/12-1 Figure 12-1. Generator set, PU-564A/G. 12-2 TM 5-6115-365-15 C3 ME 6115-365-15/12-1.1 C3 Figure 12-1.1. Generator set, PU564B/G. 12-2.1 TM 5-6115-365-15 Section II. REPAIR PARTS LIST MANUFACTURER’S CODE 0002 0003 0004 0005 0006 0007 0008 X2O X2O O O O 4730-278-3888 4720-913-6422 4730-277-6440 5310-059-6372 5310-202-7822 0009 GROUP 01 - ENGINE 0106 - ENGINE LUBRICATION SYSTEM BUSHING, PIPE: OIL DRAIN HOSE, ASSEMBLY, RUBBER NIPPLE, TUBE: OIL DRAIN WASHER, LOCK: OIL DRAIN HOSE UNION NUT, PLAIN, HEXAGON: OIL DRAIN HOSE GUIDE QTY(S) PER MAJ EQUIPS 15 DAYS MAINTENANCE ORGANIZATION PART NO. 1-5 DS 6-10 GS MAINT DEPOT ITEM NO. DESCRIPTION FIGURE NO. UNIT OF ISSUE FEDERAL STOCK NUMBER QTY INCORPORATED IN UIT MAINT SOURCE MATERIAL LINE NO. ILLUST RECOVERABILITY SOURCE CODES 100 EQUIPMENTS 81343 97403 88044 96906 88044 SAEJ530 13211E4918 AN832-10 S3537-52 MS24400-10 1 1 1 1 1 * * * * * * * * * * * * * * * * * * * * * * * * * 97403 97403 96906 96906 96906 96906 13212E3620 13212E3622 MS35337-24 MS35650-102 MS35226-68 MS35690-402 1 1 1 1 1 1 * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * 97403 97403 97403 96906 97403 13214E1203 13212E3616 13214E1205 MS51940-7 13214E1203-2 6 6 6 12 6 * * * * * * * * * * * * * * * * * * * * * * * * * 06716 1403 97403 13214E1203-3 6 * * * * 06716 1403 97403 13214E1204 6 * * * * * 96906 96906 MS90725-59 MS27183-15 24 24 * * * * * * * * * * 96906 96906 96906 96906 96906 96906 MS51922-17 MS51939-2 MS35206-26 MS27183-8 MS35337-13 MS35649-102 24 4 8 8 8 8 * * * * * * * * * * * * * * * * * * * * * * * '* * * * * * * 97403 96906 96906 96906 13211E4889-1 MS35206-230 MS27183-6 MS35337-22 4 8 8 8 * * * * * * * * * * * * * * * * * * * * 96906 97403 MS35649-64 13212E3553-1 8 2 * * * * * * * * * * 96906 96906 MS90725-32 MS27183-12 4 8 * * * * * * * * * * 96906 97403 97403 96906 97403 96906 96906 MS5122-9 13214E1214 13214E1215 MS35425-39 13214E1216 MS27183-10 MS35337-82 4 1 1 2 1 2 2 * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * 97403 13214E1213-1 1 * * * * * 96906 MS90725-6 3 * * * * * 12-2 5 GROUP 04 - EXHAUST SYSTEM 0010 0401 - MUFFLER AND PIPES 0011 0012 0013 0014 0015 0016 0017 0018 X2O X2O O O O O 6115-914-0258 0019 0020 0021 0022 0023 X2O X2O X2O X2O M O 2510-706-4504 0024 P O 8305-267-3009 0025 M O 0026 P O 0027 0028 X2O O 5305-269-3210 0029 0030 O O 5310-809-4061 5310-087-4652 0031 0032 0033 0034 0035 0036 X2O O O O O X2O 5305-984-6211 5310-809-8546 5310-167-0662 5310-102-0361 6115-016-2362 0037 0038 0039 0040 O O 5305-889-3000 5310-082-1404 5310-596-7674 5310-062-0912 0041 0042 X2O O 7240-920-5327 5306-225-8497 0043 0044 O 5310-0814219 5310-984-3806 0045 0046 0047 0048 0049 0050 0051 X2O X2O O X2O O O X2O 0052 O 5310-209-5306 5310-012-0614 5305-043-6755 5310-550-0777 305-267-3o009 5310-012-6177 5310-012-0392 5310-043-5862 5340-914-2578 5305-068-0502 HOSE ASSEMBLY, METAL CLAMP, EXHAUST TUBE SECURING WASHER, LOCK NUT, PLAIN, HEXAGON SCREW, MACHINE NUT, PLAIN GROUP 05 - COOLING SYSTEM 0501 - RADIATOR, EVAPORATIVE COOLER, OR HEAT EXCHANGER BRACKET, LIQUID CONTAINER HOOK, DRIP RAIL: STRAP FASTENER BUCKLE STRAP: TOP MANUFACTURE FROMWEBBING, NYLON (30 IN. REQUIRED FOR EACH STRAP) STRAP: BOTTOM MANUFACTURE FROM: WEBBING, NYLON (18 IN. REQUIRED FOR EACH STRAP) BRACKET SCREW, CAP, HEXAGON HEAD: FUEL CAN BRACKET MT 3/8-16 x 7/8 IN. LG WASHER, FLAT: FUEL CAN BRACKET MTG NUT, SELF LOCKING, HEXAGON: FUEL CAN BRACKET MTG LOOP, STRAP FASTENER: FUEL CAN SCREW, MACHINE LOOP MTG WASHER, FLAT: LOOP .MTG WASHER, LOCK: LOOP MTG NUT, PLAIN, HEXAGON: LOOP MTG HOLDER, COMPONENT: FUEL DRUM ADAPTER, EXTENSION SCREW, MACHINE: EXTENSION HOLDER MTG WASHER, FLAT: EXTENSION HOLDER MTG WASHER, LOCK: EXTENSION HOLDER MTG NUT, PLAIN, HEXAGON: EXTENSION HOLDER MOUNTING HOLDER, SPOUT: FUEL DRUM ADAPTER BOLT, MACHINE: ADAPTER HOLDER MTG 5/16-18 X 3/4 IN. LO WASHER, FLAT: ADAPTER HOLDER MTG NUT, SELF-LOCKING, HEXAGON: ADAPTER HOLDER MTG BRACKET ASSEMBLY, SLEDGE HAMMER BRACKET NUT, PLAIN, WING PLATE, HOLD DOWN WASHER, FLAT WASHER, LOCK CLIP, SPRING TEN SION: SLEDGE HAMMER HANDLE SCREW, CAP, HEXAGON HEAD: SLEDGE HAMMER BRACKET AND SPRING CLIP MTG FT SEE GRP 9501 FT * SEE GRP 9501 12-3 TM 5-6115-365-15 MANUFACTURER’S CODE 0053 O 53103-809458 0054 O 5310-088-1251 0055 0056 0057 0058 0059 0060 0061 XAO O X2O O O O O 5305-958-5246 5314-526-2559 5305-984-6211 5310-809-8546 5310-167-0662 5310-012-0361 0062 0063 X2O X2O 5307-722-9437 0064 O 5310-835-7478 0065 0066 0067 O O O 5310-900-6323 5310-720-4528 5310-543-4717 0069 0070 0071 0072 0073 0074 0075 0076 0077 0078 0079 X2O X2O X2O X2O X2O X2O X2O O X2O X2O X2O 2590-318-6691 0080 0081 X2O X2O 5305-269-3213 0082 0083 O O 5310-809-4061 5310-087-4652 0068 4730-172-0049 0084 0085 0086 0087 X2F 2330-141-8050 X2O X2O X2O X2O X2O X2O X2O X2O O X2O X2O O X2O 2910-66-1235 0088 0089 0090 0091 0092 0093 0094 0095 0096 0097 0098 0099 0100 0101 5310-209-1239 4730-278-3357 7240-222-3013 0102 12-4 1507 - LANDING GEAR, LEVELING JACKS (MECHANICAL OR HYDRAULIC) LEG ASSEMBLY, TRAILER PROP BRACKET LEG ASSEMBLY, UPPER CHAIN PlN RETAINING PIN LEG, BASE SHAFT FITTING, LUBRICATION SCREW NUT RIVET, SOLID, UNIVERSAL HEAD 1/4 IN DIA PIN, COTTER: 1/8 IN DIA, 3/4 IN SCREW, CAP, HEXAGON HEAD LEG ASSEMBLY TO TRAILER, 3/8-16 X 1 1/4 IN LG WASHER, FLAT: LEG ASSEMBLY TO TRAILER NUT, SELF-LOCKING HEXAGONS LEG ASSEMBLY TO TRAILER GROUP 18 - BODY, CAB, HOOD AND HULL 1810 - CARGO BODY (DUMP, STAKE, AND PLATFORM) TRAILER: M 105 MODIFlED GROUP 22 - BODY CHASSIS OR HULL, AND ACCESSORY ITEMS 2202 - ACCESSORY ITEMS ADAPTER ASSEMBLY, FUEL DRUM WASHER, BRASS SCREW, SHOULDER RING, SEALING WASHER, RUBBER HEAD WASHER, STEEL CLAP WASHER, LOCK: SHOULDER SCREW PIPE PIPE, EXTENSION ADAPTER, STRAIGHT: HOSE CAN, GASOLINE: ,MILITARY, 5 GAL 15 DAYS MAINTENANCE ORGANIZATION PART NO. 1-5 6-10 DS GS MAINT DEPOT 100 EQUIPMENTS 96906 MS27183-10 10 * * * * * 96906 97403 96906 96906 96906 96906 96906 MS51922-1 13212E3617 MS35190-289 MS21919F2 MS35206-264 MS27183-8 MS35337-43 7 2 4 3 3 6 3 * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * 96906 96906 MS35649-102 13214E1223 1 1 * * * * * * * * * * 96906 MS35335-91 2 * * * * * 96906 96906 96906 96906 MS35691-611 MS45901-7 MS35690-611 MS35425-8 2 2 1 1 * * * * * * * * * * * * * * * * * * * * 97403 97403 97403 97403 97403 97403 97403 97403 97403 97403 13214E1206 13214E1207 13214E1208 13214E1208-6 13214E1208-5 13214E1212 13214E1209 MS15006-1 13214E1210 13214E1211 1 1 1 1 1 1 1 1 1 1 * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * 96906 96906 MS20613-8P32 MS24665-351 1 1 * * * * * * * * * * 96906 96906 S90725-62 527183-15 3 6 * * * * * * * * * * 96906 MS51922-17 3 * * * * * 97403 13214E1221-2 1 * * * * * 97403 97403 97403 97403 97403 97403 97403 97403 96906 97403 97403 13211E7541 13211E7544 13211E7545 13211E7546 13211E7547 13211E7548 13200E6361 13200E6363 MS35335-60 13211E7543 13211E7522 2 2 4 2 2 2 2 2 4 2 2 2 6 * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * GROUP 22 - BOY CHASSIS OR HULL, AND ACCESSORY ITEMS 0103 0104 0105 WASHER, FLAT: SLEDGE HAMMER BRACKET, SPRING CLIP AND GROUND PO CLAMP MTG NUT, SELF-LOCKING HEXAGON SLEDGE HAMMER BRACKET, SPRING CLIP AND GROUND ROD CLAMP MTG CLAMP, GROUND ROD SCREW, MACHINE: GROUND ROD CLAMP MTG CLAW, CUSHIONED; GROUND WIRE SCREW, MACHINE; GROUND WIRE CLAMP MTG WASHER, FLAT: GROUND WIRE CLAMP MTG WASHER, LOCK GROUND WIRE CLAMP MTG NUT, PLAIN, HEXAGON: GROUND WIRE CLAMP MOUNTING STUD CONTINUOS THREAD: AROUND WASHER, LOCK: BRONZE, EXTERNAL TOOTH, 3/8 IN., GROUND STUD NUT, PLAIN, HEXAGON BRASS, GROUND STUD TO TRAILER WASHER, FLAT: BRASS, GROUND STUD 390 to NUT, PLAIN, HEXAGON: BRASS, GROUND STUD NUT, PLAIN, WING: BRASS, GROUND STUD GUIDE QTY(S) PER MAJ EQUIPS X2F F 9905-577-4219 5310-058-2950 2210 - DATA PLATES AND INSTRUCTION HOLDERS PLATE, DATA: CORPS OF ENGINEERS, TYPE A WASHER, LOCK: DATA PLATE MTG 97403 96906 13212E3599 MS35337-77 1 4 ITEM NO. DESCRIPTION FIGURE NO. UNIT OF ISSUE FEDERAL STOCK NUMBER QTY INCORPORATED IN UIT MAINT SOURCE MATERIAL LINE NO. ILLUST RECOVERABILITY SOURCE CODES 12-2 2 12-2 1 TM 5-6115-365-15 MANUFACTURER’S CODE 0106 F 5305-058-2088 0107 SCREW, TAPPING, THREAD FORMING: data plate mtg, No. 2-32 x 1/4. In. Ig 96906 GUIDE QTY(S) PER MAJ EQUIPS 15 DAYS MAINTENANCE ORGANIZATION PART NO. 1-5 MS24622-3 6-10 DS GS MAINT DEPOT ITEM NO. DESCRIPTION FIGURE NO. UNIT OF ISSUE FEDERAL STOCK NUMBER QTY INCORPORATED IN UIT MAINT SOURCE MATERIAL LINE NO. ILLUST RECOVERABILITY SOURCE CODES 100 EQUIPMENTS 4 * * * 1 * * * GROUP 40 - ELECTRIC MOTORS AND GENERATORS 0108 4000 - MAJOR ASSEMBLAGE 0109 X2FR 6115-889-1447 GENERATOR. GASOLINE ENGINE DRIVEN: 10 KW 0110 X2F 5305-724-5910 SCREW, CAP, HEXAGON HEAD: generator frame to trailer, 5/8-11 X 11/2 in. Ig 96906 MS90725-162 4 * * * WASHER, FLAT: generator frame to trailer, .656 in. SPACER, SHIM 96906 97403 MS27183-21 13214E1222-3 8 4 * * * * * * 0111 X2F 0112 X2F 5310-823-8803 0113 4019 - RADIO INTERFERENCE SUPPRESSION 0114 M O 0115 P O WIRE, GROUND: generator to ground stud MANUFACTURE FROM: 6145-299-6188 0116 1 WIRE, ELECTRICAL (Length as required) FT SEE GRP 9501 1 * * * * * GROUP 76 - FIRE FIGHTING EQUIPMENT COMPONENTS 0117 7603 - FIRE EXTINGUISHERS 0118 P1O 4210-555-8837 EXTINGUISHER, FIRE 0119 X2O 5305-068-0502 SCREW, CAP, HEXAGON HEAD: extinguisher mtg, 1/4-20 x 3/4 in. Ig 96906 MS90725-6 4 * * * * * 0120 O 5310-809-4058 WASHER, FLAT: extinguisher mtg 96906 MS27183-10 8 * * * * * 0121 O 5310-088-1251 NUT, SELF-LOCKING, HEXAGON: extinguisher mounting 96906 MS51922-1 4 * * * * * 06716 1403 FT * * * * * FT * * * * * 0122 12-24 GROUP 95 - GENERAL USE STANDARDIZED PARTS 0123 9501 - BULK MATERIAL 0124 P O 8305-267-3009 WEBBING, NYLON 0125 P O 6145-299-6188 WIRE, ELECTRICAL Change 8 12-5 TM 5-6115-365-15 1 2 3 Can Clamp Generator 4 5 Figure 12-2. Accessories. 12-6 Extinguisher Hose TM 5-6115-365-15 C3 (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION REF NUMBER & MFG CODE 00001 PART II - PU-564B/G REPAIR PARTS FOR ORGANIZATIONAL MAINTENANCE 00003 GROUP 06 - ELECTR ICAL SYSTEM 00004 0608 - MISCELLANEOUS TRAILER WIRING M O 00005 CABLE ASSEMBLY 13216E7479-2 (97403) MANUFACTURE FROM: P O 00006 P O 00007 P O 00008 5935-462-6603 5935-167-7775 M O 00009 USABLE ON CODE (4) UNIT OF MEAS (5) QTY INC IN UNIT (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) 1-5 6-20 (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. EA 2 CABLE, SPECIAL, PURPOSE MILG13486-7 (81349) CONNECTOR, PLUG, ELECTRIC: PIN CONTACT MS27142-2 (96906) EA 3 * * * * EA 3 * * * * CONNECTOR, PLUG, ELECTRIC SOCKET CONTACT MS27144-1 (96906) EA 3 * * * * EA 1 * * * * * * * * LEAD, ELECTRICAL: 36 IN. LG 13214E7476 (97403) MANUFACTURE FROM: P O 00010 6145-542-6834 CABLE, SPECIAL, PURPOSE (AS REQUIRED) MILC13486-1 (81349) P O 00011 5935-462-6603 CONNECTOR, PLUG, ELECTRIC: PIN CONTACT MS27142-2 (96906) P O 00012 5935-167-7775 CONNECTOR, PLUG, ELECTRIC: SOCKET CONTACT ME27144-1 (96906) P O 00013 5975-074-2072 STRAP, CABLE, ADJUSTABLE MS17821-1-9 (96906) 00017 GROUP 18 - BODY 00018 1810 - CARGO BODY FT EA 1 * * * * EA 1 * * * * O 00020 5306-297-8904 BOLT, HEXAGON HEAD: 5/8-11 X 6 1/2 IN. LG FFB575TYPE3 (81349) EA 2 * * * * 12-4 11 O 00021 O 00022 O 00023 O 00024 5305-269-3211 CAPSCREW, HEXAGON HEAD: 3/8-16 X 1 IN. LG MS90725-60 (96906) CAPSCREW, HEXAGON HEAD: 1/4-20 X 2 IN. LG MS35307-314 (96906) CAPSCREW, HEXAGON HEAD: 5/8-11 X 1 3/4 IN. LG MS90725-163 (96906) NUT, SELF-LOCKING: 3/8-16 THD SIZE MS51922-17 (96906) EA 16 * * * * 12-4 40 EA 2 * * * * 12-3 12 EA 6 * * * * 12-4 21 EA 16 * * * * 12-4 43 O 00025 5310-080-8495 NUT, PLAIN, WING: 1/4-20 UNC 23 MS35425-39 (96906) EA 2 * * * * 12-3 9 5305-721-8010 5305-724-5911 5310-087-4652 12-7 TM 5-6115-365-15 C3 (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION REF NUMBER & MFG CODE O 00026 X2 O 00027 O 00030 O 00031 O 00032 O 00033 O 00034 5310-269-4040 5310-080-6004 5310-809-4058 5310-823-8803 5310-637-9541 3310-933-8121 NUT, SELF-LOCKING, HEXAGON: 5/8-11 UNC MS51922-49 (96906) SHIELD 13216S7433 (97403) WASHER, FLAT 3/8 IN. BSC SIZE MS27183-14 (96906) WASHER, FLAT: 1/4 IN. BSC SIZE MS27183-10 (96906) WASHER, FLAT: 5/8 IN. BSC SIZE MS27183-21 (96906) WASHER, LOCK 3/8 IN. SIZE M3533846 (96906) WASHER, LOCK: 1/4 IN. SIZE MS35338-139 (96906) 00035 GROUP 22 - BODY CHASSIS ACCESSORY ITEMS 00036 2201 - CANVAS ITEMS P OR 00037 X2 O 00038 X2 O 00039 X2 O 00040 X2 O 00041 X2 O 00042 X 2O 00043 X2 O 00044 X2 O 00045 X2 O 00046 X2 O 00047 6115-459-5946 5340-057-6956 5340-078-7029 8305-170-4959 5340-275-5983 8305-260-1747 00048 X2 O 00049 X2 O 00050 12-8 USABLE ON CODE TARPAULIN 1321617434 (97403) BUCKLE, SPRING ACTION MS51929-2 (96906) CHAPE ASSEMBLY 13214E1392 (97403) CLIP, STRAP ND MS51926-3 (96906) CLOTH, COTTON DUCK: 48 IN. W (AS REQUIRED) CCCC428TYPE1CLASS1 (81349) GROMMET, METALLIC MILG15491TYPE1CLASS1 (81349) RING, DAN, MEDIUM MS51925-8 (96906) ROPE, SISAL: 3/8 IN. DIA X 30 IN. L0 TR605 (81349) SNAP, HOOK, FIXED LOOP: W/SPRING CLSR MILS11699 (81349) WEBBING, TEXTILE, COTTON: SINGLE THK, 3/4 IN. (AS REQUIRED) MILW530TYPE2CLASS4 (81349) WEBBING, TEXTILE, COTTON: DOUBLE THK, 1 IN. (AS REQUIRED) MILW530TYPE2CLASS4 (81349) (4) UNIT OF MEAS (5) QTY INC IN UNIT (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) 1-5 6-20 * * (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. EA 8 * EA 1 EA 16 * * * EA 4 * * EA 16 * EA 4 EA * 12-3 13 * 12-4 41 * * 12-3 11 * * * * * * * 12-4 42 2 * * * * 12-3 10 EA 1 * * * 2 12-3 24 EA 12 * * * * 12-3 23 EA 12 12-3 21 EA 24 12-3 22 12-3 20 YD EA 27 EA 14 EA 27 EA 25 12-3 19 EA 2 12-3 25 EA 4 12-3 18 FT FT 2202 - ACCESSORY ITEMS 2540-926-1003 2540-924-8478 BOW, TRAILER, TARPAULIN: 55.75 IN. H 13212E3597-2 (97403) BOW, TRAILER, TARPAULIN 68 IN. H 1321213597-1 (97403) TM 5-6115-365-15 C3 (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION USABLE ON CODE REF NUMBER & MFG CODE (4) UNIT OF MEAS (5) QTY INC IN UNIT (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) 1-5 6-20 * * (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. P O 00051 2590-473-6331 BRACKET ASSEMBLY: LIQUID CONTAINER, 5 GALLON MS53052-1 (96906) EA 6 12-4 13 X2 O 00052 5340-999-6277 BRACKET ASSEMBLY: SLEDGE HAMMER 13214E1214 (97403) EA 1 12-3 4 P O 00053 7240-222-3088 CAN, GASOLINE: MILITARY, 5 GALLON MILC1283B (81349) EA 6 * * * * 12-4 12 O 00054 5305-068-0500 CAPSCREW, HEXAGON HEAD: 1/4-20 X 1/2 IN. LG MS90725-3 (96906) EA 4 * * * * 12-3 32 O 00055 O 00056 5305-068-0500 CAPSCREW, HEXAGON HEAD: 1/4-20 X 1/2 IN. LG MS90725-3 (96906) CAPSCREW, HEXAGON HEAD: EXTINGUISHER BRACKET MTG, 1/4-20 X 1 IN. LG MS590725-8 (96906) EA 8 * * * * 12-3 28 EA 4 * * * * 12-4 8 O 00057 5305-269-3213 CAPSCREW, HEXAGON HEAD: 3/8-16 X 1 1/4 IN. LG MS90725-62 (96906) EA 24 * * * * 12-4 14 O 00058 5305-225-3839 CAPSCREW, HEXAGON HEAD: 1/4-20 X 1 IN. LG MS90725-8 (96906) EA 2 * * * * 12-3 3 O 00059 5305-225-3839 CAPSCREW, HEXAGON HEAD: 1/4-20 X 1 IN. LG MS90725-8 (96906) EA 1 * * * * 12-3 7 X2 O 00060 2590-932-7298 CLAMP, GROUND ROD 13212E3617-1 (97403) EA 4 12-3 17 X2 O 00061 O 00062 O 00063 5340-914-2578 CLIP, SPRING, SLEDGE HAMMER 13214E1213-1 (97403) NUT, SELF-LOCKING: 1/4-20 TH D SIZE MS51922-1 (96906) NUT, SELF-LOCKING: 1/4-20 THD SIZE MS51922-1 (96906) EA 1 12-3 8 EA 4 * * * * 12-3 30 EA 8 * * * * 12-3 14 O 00064 O 00065 O 00066 5310-088-1251 NUT, SELF-LOOKING: 1/4-20 THD SIZE MS51922-1 (96906) NUT, SELF-LOCKING HEXAGON: 3/8-16 THD SIZE MS51922-17 (96906) NUT, SELF-LOCKING: 1/4-20 THD SIZE MS51922-1 (96906) EA 4 * * * * 12-4 10 EA 24 * * * * 12-4 16 EA 8 * * * * 12-3 26 O 00067 5310-088-1251 NUT, SELF-LOCKING: MS51922-1 (96906) EA 2 * * * * 12-3 3 O 00068 X2 O 00069 5310-088-1251 NUT, SELF-LOCKING, HEXAGON: 1/4-20 THD SIZE MS51922-1 (96906) REFLECTOR, AMBER CLEARANCE INDICATOR MS35387-2 (96906) EA 1 * * * * 12-3 5 EA 2 12-3 33 X2 O 00070 O 00071 O 00072 9905-205-2795 REFLECTOR, RED, CLEARANCE INDICATOR MS35387-1 (96906) SCREW, MACHINE: FLAT HEAD, 1/4-20 X 1 IN. G MS31190-291 (96906) WASH ER, FLAT: 1/4 IN. BSC SIZE MS27183-10 (96906) WASHER, FLAT: 1/4 IN. BSC SIZE MS27183-10 (96906) EA 4 12-3 29 EA 8 * * * * 12-3 16 EA 4 * * * * 12-3 31 EA 8 * * * * 12-3 27 WASHER, FLAT: 1/4 IN. BSC SIZE MS27183-10 (96906) EA 4 * * * * 12.4 9 5305-225-3839 5310-088-1251 5310-088-1251 5310-087-4652 5310-088-1251 9905-202-3639 5305-958-5247 5310-809-4058 5310-809-4058 00073 O 00074 5310-809-4058 1/4-20 THD SIZE * * 12-9 TM 5-6115-365-15 C3 (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION REF NUMBER & MFG CODE USABLE ON CODE (4) UNIT OF MEAS (5) QTY INC IN UNIT (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. 1-5 6-20 O 00075 5310-809-4061 WASHER, FLAT: 3/8 IN. BSC SIZE MS27183-15 (96906) EA 24 * * * * 12-4 15 O 00076 5310-809-4058 WASHER, FLAT: 1/4 IN. BSC SIZE MS27183-10 (96906) EA 8 * * * * 12-3 15 O 00077 5310-809-4058 WASHER, FLAT: 1/4 IN. BSC SIZE MS27183-10 (96906) EA 2 * * * * 12-3 2 O 00078 5310-809-4058 WASHER, FLAT: 1/4 IN. BSC SIZE MS27183-10 (96906) EA 1 * * * * 12-3 6 00079 2210 - DATA PLATES X2 O 00080 PLATE, IDENTIFICATION: GROUND 13205E4918 (97403) EA 1 12-4 7 X2 O 00081 PLATE, IDENTIFICATION: PU564B/G 13205E4916-33 (97403) EA 1 12-4 1 00082 GROUP 29 - GENERATOR 00083 2901 - GENERATOR ASSEMBLY O 00084 5305-727-3804 CAPSCREW, HEXAGON HEAD: 5/8-11 X 2 1/4 IN. LG MS90725-165 (96906) EA 4 * * * * 12-4 25 O 00089 O 00087 5310-269-4040 NUT, SELF-LOCKINGHEXAGON: 5/8-11 THD SIZE MS51922-49 (96906) WASHER, FLAT: 5/8 IN. BSC SIZE MS27183-22 (96906) EA 4 * * * * 12-4 27 EA 4 * * * * 12-4 26 5310-951-7209 00088 2941 - ENGINE EXHAUST O 00089 5305-225-3839 CAPSCREW, HEXAGON HEAD: 1/4-20 X 1 IN. LG MS90725-8 (96906) EA 2 * * * * 12-4 18 O 00090 5340-917-6400 CLAMP ASSEMBLY: 1 7/8 IN. MAXIMUM OD 13212E3 592-4 (97403) EA 1 * * * * 12-4 22 O 00091 5310-088-1251 NUT, SELF-LOCKING, HEXAGON: 1/4-20 THD SIZE MS51922-1 (96906) EA 2 * * * * 12-4 20 P O 00092 6115-934-7878 TUBE, EXHAUST 13214E1389 (97403) EA 1 * * * * 12-4 17 O 00093 5310-809-4058 WASHER, FLAT: 1/4 IN. BSC SIZE MS51922-10 (96906) GROUP 42 - ELECTRICAL EQUIPMENT EA 2 * * * * 12-4 19 EA 3 12-4 3 EA 1 12-4 34 EA 2 * * * * 12-4 32 EA 1 * * * * 12-4 30 EA 3 * * * * 12-4 6 00094 X2 O 00095 X2 O 00096 O 00097 O 00098 O 00099 12-10 4216 - MISCELLANEOUS WIRING AND FITTINGS 5340-778-2738 5310-584-7995 5310-918-6921 5310-543-4717 5310-877-5797 CLAMP, LOOP MS21333-2 (96906) NUT, PLAIN, HEXAG ON HEAD: STYLE 1, 3/8-16 THD SIZE MS16203-27 (96906) NUT, PLAIN, HEXAGON: JAM, 3/8-16 THD SIZE M16203-39 (96906) NUT, PLAIN, WING: BRASS, 3/8-16 THD SIZE MS35425-28 (96906) NUT, SELF-LOCKING: 10-32 THD SIZE MS21044N3 (96906) TM 5-6115-365-15 C3 (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION USABLE ON CODE REF NUMBER & MFG CODE (4) UNIT OF MEAS (5) QTY INC IN UNIT (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) 1-5 6-20 (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. O 00100 5305-993-1848 SCREW, MACHINE: PAN HEAD, 10-32 X 3/4 IN. LG MS35207-265 (96906) EA 3 * * * * 12-4 4 O 00101 5307-722-9437 STUD, GROUNDING: 13214E1223 (97403) EA 1 * * * * 12-4 29 O 00102 5940-688-6010 TERMINAL, LUG: TYPE 1, CLASS 1, NO. 6 WIRE, 3/8 IN. MS20659-110 (96906) EA 1 * * * * 12-4 28 O 00103 5310-014-5850 WASHER: MS27183-42 (96906) NO. 10 BSC SIZE EA 3 * * * * 12-4 5 O 00104 5310-187-2413 WASHER, FLAT: AN961-616T (88044) ELECTRIC, BRASS 3/8 IN. EA 4 * * * * 12-4 31 O 00105 5310-913-9776 WASHER, LOCK: EXTERNAL TOOTH, 3/8 IN. MS35335-91 (96906) EA 2 * * * * 12-4 33 WIRE, ELECTRICAL: GENERATOR TO STUD, 60 IN. LG QQW343TYPERBCLASS1 (81348) MANUFACTURE FROM: EA 1 * * * * 12-4 2 FT * * * * * M O 00106 O 00107 6145-395-8799 3/8-16 X 2 1/2 IN. LG WIRE, ELECTRICAL: NO. 6 AWG, UNISULATED (AS REQUIRED) QQW343 TYPERBCLASS1 (81348) 12-11 TM 5-6115-365-15 C3 (1) (2) (3) (4) USABLE UNIT FEDERAL SMR CODE STOCK NUMBER REF NUMBER & MFR CODE (5) (6) (7) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER DESCRIPTION ON CODE INC OF IN MEAS UNIT ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. PART III - PU-564B/G 00002 REPAIR PARTS FOR DS, GS AND DEPOT MAINTENANCE 00003 GROUP 06 - ELECTRICAL SYSTEM 00004 0608 - MISCELLANEOUS WIRING M O 00005 CABLE ASSEMBLY 13216E7479-2 (97403) MANUFACTURE FROM: P O 00006 EA 2 CABLE, SPECIAL, PURPOSE MILC13486-7 (81349) EA 3 * * * * * * * * P O 00007 5935-462-6603 CONNECTOR, PLUG, ELECTRIC: PIN CONTACT MS27142-2 (969o6) EA 3 * * * * * * * * P O 00008 5935-167-7775 CONNECTOR, PLUG, ELECTRIC: SOCKET CONTACT MS27144-1 (96906) EA 3 * * * * * * * * LEAD, ELECTRICAL- 36 IN. LG 13214E7476 (97403) MANUFACTURE FROM: CABLE, SPECIAL, PURPOSE (AS REQUIRED) MILC13486-1 (81349) CONNECTOR, PLUG, ELECTRIC: PIN CONTACT MS27142-2 (96906) EA 1 * * * * * * * * EA 1 * * * * * * * * CONNECTOR, PLUG, ELECTRIC: SOCKET CONTACT MS27144-1 (96906) STRAP, CABLE, ADJUSTABLE MS17821-1-9 (96906) GROUP 15 - FRAME 1501 - FRAME ASSEMBLY CHASSIS, TRAILER 13216E7431 (97403) GROUP 18 - BODY 1810 - CARGO BODY BODY, TRAILER 13216E7432 (97403) BOLT, HEXAGON HEAD : 5/8-11 X 6 1/2 IN. LG FFB575TYPE3 (81349) CAPSCREW, HEXAGON HEAD: 3/8-16 X 1 IN. LG M590725-60 (96906) CAPSCREW, HEXAGON HEAD: 1/4-20 X 2 IN. LG MS35307-314 (96906) CAPSCREW, HEXAGON HEAD: 5/8-11 X 1 3/4 IN. LG MS90725-163 (96906) NUT, SELF-LOCKING: 3/8-16 THD SIZE M551922-17 (96906) EA 1 * * * * * * * * EA 1 * * * * * * * * EA 1 12-3 34 EA 1 12-4 23 EA 2 * * * * * * * * 12-4 11 EA 16 * * * * * * * * 12-4 40 EA 2 * * * * * * * * 12-3 12 EA 6 * * * * * * * * 12-4 21 EA 16 * * * * * * * * 12-4 43 H O 00009 P O 00010 P O 00011 6145-542-6834 P O 00012 5935-167-7775 P O 00013 00014 00015 X2D R 5975-074-2072 5935-462-6603 00017 00018 X2 D 00019 O 00020 O 00021 5305-269-3211 O 00022 5305-721-8010 O 00023 5305-724-5911 O 00024 5310-087-4652 12-12 FT TM 5-6115-365-15 C3 (1) (2) (3) (4) (1) (2) DESCRIPTION (3) (4) DESCRIPTION (5) FEDERAL USABLE UNIT STOCK FEDERAL NUMBER STOCK REF NUMBER & MFR CODE CODE NUMBER REF NUMBER & MFR CODE ON OF IN USABLE UNIT INC CODE MEAS UNIT ON OF IN CODE MEAS UNIT O 00025 O 00026 X2 O 00027 X2 F 00028 X2D R 00029 O 00030 O 00031 O 00032 O 00033 O 00034 5310-080-8495 5310-269-4040 2330-141-8052 5310-080-6004 5310-809-4058 5310-823-8803 5310-637-9541 5310-933-8121 00035 GROUP 22 - BODY CHASSIS ACCESSORY ITEMS 00036 2201 - CANVAS ITEMS PO R 00037 X2O 00038 X2O 00039 X2O 00040 X2O 00041 6115-459-5946 5340-057-6956 5340-078-7029 8305-170-4959 X2O 00042 X2O 00043 X2O 00044 X2O 00045 X2O 00046 5340-275-5983 X2O 00047 8305-260-1747 TARPAULIN 13216E7434 (97403) BUCKLE, SPRING ACTION MS51929-2 (96906) CHAPE ASSEMBLY 13214E1392 (97403) CLIP, STRAP END MS51926-3 (96906) CLOTH, COTTON DUCK: 48 IN. W CCCC428TYPE1CLASS1 (81349) (AS REQUIRED) GROMMET, METALLIC MILG15491TYPE1CLASS1 (81349) RING, DEE, MEDIUM MS51925-8 (96906) ROPE, SISAL: 3/8 IN. DIA X 30 IN. LG TR605 (81349) SNAP, HOOK, FIXED LOOP: W/SPRING CLSR MILS11699 (81349) WEBBING, TEXTILE, COTTON: SINGLE THK, 3/4 IN. MILW53OTYPE2CLASS4 (81349) (AS REQUIRED) WEBBING, TEXTILE, COTTON: DOUBLE THK, 1 IN. MILW53OTYPE2CLASS4 (81349) (AS REQUIRED) (7) (8) 1-YR (8) ALW 1-YR QTY 30-DAY DS MAINT 30-DAY GS MAINT ALW PER SMR CODE SMR NUT, PLAIN, WING: 1/4-20 UNC 23 MS35425-39 (96906) NUT, SELF-LOCKINGHEXAGON: 5/8-11 UNC MS51922-49 (969065 SHIELD 13216E7433 (97403) SHIM, BODY TO CHASSIS (AS REQUIRED) 13212E3590 (97403) TRAILER ASSEMBLY: 1 1/2 TON, M103A3 13216E7430 (97403) WASHER, FLAT: 3/8 IN. BSC SIZE MS27183-14 (96906) WASHER, FLAT: 1/4 IN. BSC SIZE MS27183-10 (96906) WASHER, FLAT: 5/8 IN. BSC SIZE MS27183-21 (96906) WASHER LOCK: 3/8 IN. SIZE MS35335-46 (96906) WASHER LOCK: 1/4 IN. SIZE MS35338-139 (96906) (6) (5) (6) (7) INC 30-DAY ALLOWANCE ALLOWANCE QTY DS MAINT 30-DAY GS MAINT (9) (10) DEPOT (9) (10) MAINT ILLUSDEPOT ALW TRATION MAINT ILLUSPER ALW (a) (b) TRATION 100 PER 100 FIG. ALLOWANCE ALLOWANCE 100 PER (a) (b) (c) (a) (b) (c) EQUIP (a) ITEM (b) EQUIP NO. NO. 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. EA 2 * * * * * * * EA 8 * * * * * * * EA 1 12-3 EA 9 12-3 13 12-4 44 EA 1 EA 16 * * * * * * * * 12-4 41 EA 4 * * * * * * * * 12-3 11 EA 16 * * * * * * * * EA 4 * * * * * * * * 12-4 42 EA 2 * * * * * * * * 12-3 10 EA 1 * * 2 * * 2 10 10 12-3 24 EA 12 12-3 23 EA 12 12-3 21 EA 24 12-3 22 12-3 20 12-3 19 YD EA 27 EA 14 EA 27 EA 25 FT FT 12-13 TM 5-6115-365-15 C3 1) (2) (3) (4) USABLE UNIT FEDERAL SMR CODE STOCK NUMBER 00048 2510-926-1003 X2O 00052 P O 00053 O 00054 5340-999-6277 O 00055 5305-068-0500 O 00056 5305-225-3839 O 00057 5305-269-3213 O 00058 5305-225-3839 O 00059 5305-225-3839 X2O 00060 X2O 00061 2590-932-7298 2540-924-8I78 2590-473-6331 7240-222-3088 5305-068-0500 5340-914-2578 5310-088-1251 5310-088-1251 5310-088-1251 5310-087-4652 O 00066 O 00067 O 00068 5310-088-1251 X2O 00069 X2O 00070 9905-202-3639 12-14 (6) (7) (8) ON CODE INC OF IN MEAS UNIT ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. 2202-ACCESSORY ITEMS X2O 00049 X2O 00050 P O 00051 00062 O 00063 O 00064 O 00065 REF NUMBER & MFR CODE (5) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER DESCRIPTION 5310-088-1251 5310-088-1251 9905-205-2795 BOW, TRAILER, TARPAULIN: 55.75 IN. H 13212E3597-2 (97403) BOW, TRAILER, TARPAULIN: 68 IN. H 13212E3597-1 (97403) BRACKET ASSEMBLY: LIQUID CONTAINER, 5 GALLON MS53052-1 (96906) BRACKET ASSEMBLY: SLEDGE HAMMER 13214E1214 (97403) CAN, GASOLINE: MILITARY, 5 GALLON MILC1283B (81349) CAPSCREW, HEXAGON HEAD: 1/4-20 X 1/2 IN. LG MS90725-3 (96906) CAPSCREW, HEXAGON HEAD: 1/4-20 X 1/2 IN. LG MS90725-3 (96906) CAPSCREW, HEXAGON HEAD: EXTINGUISHER BRACKET MTG, 1/4-20 x 1 IN. LG MS90725-8 (96906) CAPSCREW, HEXAGON HEAD: 3/8-16 X 1 1/41 IN. LG MS90725-62 (96906) CAPSCREW, HEXAGON HEAD: 1/4-20 X 1 IN. LG MS90725-8 (96906) CAPSCREW, HEXAGON HEAD: 1/4-20 X 1 IN. LG MS90725-8 (96906) CLAMP, GROUND ROD 13212E3 617-1 (97403) CLIP SPRING, SLEDGE HAMMER 1321 ,E1213-1 (97403) NUT, SELF-LOCKING: 1/4-20 THD SIZE MS51922-1 (96906) NUT, SELF-LOCKING: 1/4-20 THD SIZE MS51922-1 (96906) NUT, SELF-LOCKING: 1/4-20 THD SIZE MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 3/8-16 THD SIZE MS51922-17 (96906) NUT, SELF-LOCKING: 1/4-20 THD SIZE MS51922-1 (96906) NUT, SELF-LOCKING: 1/4-20 THD SIZE MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 THD SIZE MS51922-1 (96906) REFLECTOR, AMBER CLEARANCE INDICATOR MS35387-2 (969061 REFLECTOR, RED, CLEARANCE INDICATOR MS35387-1 (96906) EA 2 12-3 25 EA 4 12-3 18 EA 6 12-4 13 EA 1 12-3 4 EA 6 * * * * * * * * EA 4 * * * * * * * * 12-3 32 EA 8 * * * * * * * * 12-3 28 EA 4 * * * * * * * * 12-4 8 EA 24 * * * * * * * * 12-4 14 EA 2 * * * * * * * * 12-3 3 EA 1 * * * * * * * * 12-3 7 EA 4 12-3 17 EA 1 12-3 8 EA 4 * * * * * * * * 12-3 30 EA 8 * * * * * * * * 12-3 14 EA 4 * * * * * * 4 * 12-4 10 EA 24 * * * * * * * * 12-4 16 EA 8 * * * * * * * * 12-3 26 EA 2 * * * * * * * * 12-3 3 EA 1 * * * * * * * * 12-3 5 EA 2 12-3 33 EA 4 12-3 29 * * * * * * * * 12-14 12 TM 5-6115-365-15 C3 1) (2) (3) (4) USABLE UNIT FEDERAL SMR CODE STOCK NUMBER O 00071 5305-958-5247 O 00072 O 00073 O 00074 5310-809-4058 O 00075 O 00076 5310-809-4061 O 00077 O 00078 5310-809-4058 5310-809-4058 5310-809-4058 5310-809-4058 5310-809-4058 00079 REF NUMBER & MFR CODE (5) (6) (7) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER DESCRIPTION ON CODE INC OF IN MEAS UNIT ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. SCREW, MACHINE: FLAT HEAD, 1/4-20 X 1 IN. LG MS31190-291 (96906) WASHER, FLAT: 1/4 IN. BSC SIZE MS27183-10 (96906) WASHER, FLAT: 1/4 IN. BSC SIZE MS27183-10 (96906) WASHER, FLAT: 1/4 IN. BSC SIZE MS27183-10 (96906) EA 8 * * * * * * * * 12-3 16 EA 4 * * * * * * * * 12-3 31 EA 8 * * * * * * * * 12-3 27 EA 4 * * * * * * * * 12-4 9 WASHER, FLAT: 3/8 IN. BSC SIZE MS27183-15 (96906) WASHER, FLAT: 1/4 IN. BSC SIZE MS27183-10 (96906) EA 24 * * * * * * * * 12-4 15 EA 8 * * * * * * * * 12-3 15 WASHER, FLAT: 1/4 IN. BSC SIZE MS27183-10 (96906) WASHER, FLAT: 1/4 IN. BSC SIZE MS27183-10 (96906) EA 2 * * * * * * * * 12-3 2 EA 1 * * * * * * * * 12-3 6 2210 - DATA PLATES X2O 00080 PLATE, IDENTIFICATION: GROUND 13205E4918 (97403) EA 1 12-4 7 X2O 00081 PLATE, IDENTIFICATION: PU-564B/G 13205E4916-33 (97403) EA 1 12-4 1 EA 4 12-4 25 EA 1 12-4 24 EA 4 * * * * * * * * 12-4 27 EA 4 * * * * * * * * 12-4 26 EA 2 * * * * * * * * 12-4 18 EA 1 * * * * * * * * 12-4 22 EA 2 * * * * * * * * 12-4 20 EA 1 * * * * * * * * 12-4 17 EA 2 * * * * * * * * 12-4 19 EA 3 12-4 3 00082 GROUP 29 - GENERATOR 00083 5305-727-3804 00084 X2F R 00085 O 00086 6115-889-1447 5310-269-4040 5310-951-7209 00087 00088 5305-225-3839 00089 O 00090 5340-917-6400 5310-088-1251 00091 P O 00092 6115-934-7878 5310-809-4058 00093 00094 X2O 00095 5340-778-2738 2901 - GENERATOR ASSEMBLY CAPSCREW, HEXAGON HEAD: 5/8-11 X 2 1/4 IN. LG MS90725-165 (96906) GENERATOR SET: MEP-018A, 10KW, 60HZ MILG52280 (81349) NUT, SELF-LOCKING, HEXAGON: 5/8-11 THD SIZE MS51922-49 (96906) WASHER, FLAT: 5/8 IN. BSC SIZE MS27183-22 (96906) 2941 - ENGINE EXHAUST CAPSCREW , HEXAGON HEADS 1/4-20 X 1 IN. LG MS90725-8 (96906) CLAMP ASSEMBLY: 1 7/8 IN. MAXIMUM O0 13212E3592-4 (97403) NUT, SELF-LOCKING, HEXAGON: 1/4-20 THD SIZE MS51922-1 (96906) TUBE, EXHAUST 13214E1389 (97403) WASHER, FLAT: 1/4 IN. BSC SIZE MS51922-10 (96906) GROUP 42- ELECTRICAL EQUIPMENT 4216 - MISCELLANEOUS WIRING AND FITTINGS CLAMP, LOOP MS21333-2 (96906) * * * * * * * * 12-15 TM 5-6115-365-15 C3 1) (2) (3) (4) USABLE UNIT FEDERAL SMR CODE STOCK NUMBER X2O 00096 5310-584-7995 O 00097 5310-918-6921 O 00098 5310-543-4717 O 00099 O 00100 5310-877-5797 O 00101 O 00102 5307-722-9437 O 00103 O 00104 O 00105 M O 00106 5310-014-5850 O 00107 6145-395 -8799 12-16 5305-993-1848 5940-688-6010 5310-187-2413 5310-913-9776 REF NUMBER & MFR CODE NUT, PLAIN HEXAGON HEAD STYLE 1, 38-16 THD SIZE MS16203-27 (96906) NUT, PLAIN, HEXAGON: JAM, 3/8-16 THD SIZE MS16203-39 (96906) NUT, PLAIN, WING: BRASS, 3/8-16 THD SIZE MS35425-28 (96906) NUT, SELF-LOCKING: 10-32 THD SIZE MS21044N3 (96906) SCREW, MACHINE: PAN HEAD, 10-32 X 3/1 IN. LG MS35207-265 (96906) STUD GROUNDING: 3/8-16 X 2 1/2 IN. LG 13214E1223 (97403) TERMINAL, LUG: TYPE 1, CLASS 1, NO. 6 WIRE, 3/8 IN. MS20659-110 (96906) WASHER: NO. 10 BSC SIZE MS27183-42 (96906) WASHER FLAT: ELECTRIC, BRASS, 3/8 IN. AN961-616T (880o44) WASHER, LOCK: EXTERNAL TOOTH, 3/8 IN. MS35335-91 (96906) WIRE, ELECTRICAL: GENERATOR TO STUD, 60 IN. LG QQ3343TYPERBCLASS1 (81348 MANUFACTURE FROM WIRE, ELECTRICAL: NO. 6 AWG, UNISULATED QQW343TYPERBCLASS1 (81348) (AS REQUIRED) (5) (6) (7) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER DESCRIPTION ON CODE INC OF IN MEAS UNIT ALLOWANCE ALLOWANCE 100 (10) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. EA 1 EA 2 * * * * * * * EA 1 * * * * * * EA 3 * * * * * EA 3 * * * * EA 1 * * * EA 1 * * EA 3 * EA 4 EA 2 EA 1 FT (9) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 12-4 34 * 12-4 32 * * 12-4 30 * * * 12-4 6 * * * * 12-4 4 * * * * * 12-4 29 * * * * * * 12-4 28 * * * * * * * 12-4 5 * * * * * * * * 12-4 31 * * * * * * * * 12-4 33 12-4 2 * * * * * * * * * TM 5-6115-365-15 C3 ME 6115-365-15/12-3 C3 Figure 12-3. PU-564B/G. 12-17 TM 5-6115-365-15 C3 ME 6115-365-15/12-4 C3 Figure 12-4. PU-564B/G accessories. 12-18 TM 5-6115-365-15 CHAPTER 13 GENERATOR SETS PU-253/U AND PU-253A/U Section I. DESCRIPTION AND DATA 13-1. Description a. General. The PU-253/U and PU-253A/U Generator Sets consist of either two PU-107/U or PU107A/U gasoline Engine Generator sets (one in use, one standby), mounted on a 2-wheeled, box type, steel body, 11/2-ton capacity, model M-105A1 or M-105E3 trailer. Note There is no switch gear assembly to transfer the load from the operating generator set to the standby generator set. The load is connected directly to the generator output terminals For location of output terminals refer to applicable technical manuals (PU-107A/U generators) and (PU-107/U generators). b. Interchangeability. The gasoline engine Generator Sets PU-107/U and PU-107A/U are interchangeable, and can be mounted as a mixed pair. c. Function. The PU-253/U and PU-253A/U Generator Sets are a source of power for the Electronic Search Control AN/GS]S-1 and for various types of electronic and communication equipment. d. PU-107/U. For description and further information about PU-107/U, Generator Sets, refer to applicable technical manual, as shown on generator set nameplates or in DA Pam 310-4. magnet type, 28 pole, 120/208-volt, one-or three-phase, 400-cycle generator, Signal Corp stock number 3H24414, refer to applicable technical manual, as shown on nameplates or in DA Pam 310-4. Applicable technical manuals, as shown on nameplates or in DA Pam 310-4, will provide description and additional information on the John R. Hollingsworth Corporation model APG-H-11636 Generator. g. Engine. Applicable technical manuals will provide description and maintenance instructions for Continental Motors Corporation model FS-162 gasoline engine. Applicable technical manuals, as shown on nameplate or in DA Pam 310-4, will contain description and maintenance instructions for Willys-Overland model 807532 gasoline engine. h. Trailer. For further trailer information, refer to applicable technical manuals, as shown on trailer nameplate or in DA Pam 310-4. i. Lubrication. Lubricate the trailer in accordance with instructions given in applicable lubrication order, as shown in DA Pam 310-4. Applicable lubrication order, as shown in DA Pam 310-4, contains instructions for lubricating the PU-107A/U Generator Set. Lubricate Willys-Overland gasoline engine model 807532 per applicable lubrication order, as shown in DA Pam 310-4. Lubricate Continental model FS-162 gasoline engine as instructed by applicable lubrication order, as shown in DA Pam 310-4. Applicable technical manual, as shown in DA Pam 3104, contains instructions for lubricating the PU-107/U Generator Set. e. PU-107A/U. For description and further information about units equipped with PU-107A/U Generator Sets, refer to applicable technical manual, as shown on generator set nameplates or in DA Pam 3104. f. Generator. For description and further information about the O'Keefe and Merritt, permanent 13-1 TM 5-6115-365-15 Figure 13-1. Generator Set PU-253A/U. 13-2 TM 5 6115-365-15 Section II. REPAIR PARTS LIST MANUFACTURER’S CODE 0002 0003 0004 0005 0006 0007 0008 0009 0010 0011 0012 O X2O O O X2O X2O 4730-277-6440 4720-913-6422 5310-282-7822 5310-059-6372 6115-914-0256 4730-914-4678 X2O PART NO. 1-5 DS 6-10 GS MAINT DEPOT 100 EQUIPMENTS 0106 - ENGINE LUBRICATION SYSTEM NIPPLE, TUBE, BULKHEAD HOSE ASSEMBLY, RUBBER: OIL DRAIN NUT, UNION: OIL DRAIN ROSE WASHER, LOCK: OIL DRAIN NOSE GROUP 04 - EXHAUST SYSTEM 0401- MUFFLER AND PIPES HOSE ASSEMBLY, METAL: EXHAUST PIPE ADAPTER, STRAIGHT, PIPE TO LUBE: EXHAUST PIPE ELBOW, PIPE, STREET: EXHAUST PIPE, 90 DEC. 1 1/4 PIPE SIZE 88044 97403 88044 96906 AN832-10 13211E4918 AN924-10 MS35337-52 2 2 2 2 * * * * * * * * * * * * * * * * * * * * 97403 13214E1233-2 2 * * * * * 97403 13214E1234 2 * * * * * 96906 MS39230-7 2 * * * * * 2 1 1 2 1 1 1 4 2 * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * 8 16 * * * * * * * * * * 8 * * * * * 6 6 6 12 6 * * * * * * * * * * * * * * * * * * * * * * * * * * * * 0612 - BATTERIES, STORAGE (WET OR DRY) X2O X2O X2O X2O X2O X2O X2O X2O X2O X2O O O 6140-914-5677 5305-071-2235 5310-809-4058 5310-088-1251 0027 BOX, BATTERY BASE, BATTERY BOX TRAY, BATTERY RETAINER, BATTERY BOX RETAINER, BATTERY BOX RETAINER, BATTERY COVER, BATTERY BOX THUMBSCREW: BATTERY BOX HOLDOWN LATCH SET: BATTERY BOX SCREW, CA,HEXAGON HEAD: BATTERY BOX MTG, 1/4-20 x 2-1/2 IN. LG WASHER, FLAT: BATTERY BOX MTG NUT, SELF-LOCKING, HEXAGON: BATTERY BOX MOUNTING 97403 97403 97403 97403 97403 97403 97403 97403 97403 13214E1242 13214E1241 13214E1244 13214E1245 13214E1246 13214E1247 13214E1248 13214E1249 13214E1251-12SS 96906 96906 MS90725-16 MS27183-10 96906 MS51922-1 GROUP 15 - FRAME, TOWING ATTACHMENTS, AND DRAWBARS 0028 1501 - FRAME ASSEMBLY 0029 0030 0031 0032 0033 X2O X2O X2O X2O M O 2510-706-4504 0034 P O 8305-267-3009 0035 M O 0036 0037 0038 0039 P O X2O X2O X2O 8305-267-3009 5305-269-3210 0039 0040 O O 0011 0042 0043 O044 0045 0046 X2O O O O O X2O 5305-984-6211 5310-809-8546 5310-167-0662 5310-102-0361 6115-016-2362 0047 0048 0049 0050 O O O O 5305-889-3000 5310-082-1404 5310-596-7674 5310-062-0912 0051 ORGANIZATION GROUP 06 - ELECTRICAL SYSTEM ENGINE AND VEHICULAR, ETC.) 0014 0025 0026 15 DAYS MAINTENANCE GROUP 01 - ENGINE 0013 0015 0016 0017 0018 0019 0020 0021 0022 0023 0024 GUIDE QTY(S) PER MAJ EQUIPS ITEM NO. DESCRIPTION FIGURE NO. UNIT OF ISSUE FEDERAL STOCK NUMBER QTY INCORPORATED IN UIT MAINT SOURCE MATERIAL LINE NO. ILLUST RECOVERABILITY SOURCE CODES X2O 5310-809-4061 5310-087-4652 7240-920-5327 BRACKET, LIQUID CONTAINER, FUEL CAN HOOK, DRIP RAIL: STRAP FASTENER BUCKLE STRAP, TOP MANUFACTURE FROM: WEBBING, NYLON (30 IN. REQUIRED FOR EACH STRAP) STRAP, BOTTOM MANUFACTURE FROM: WEBBING, NYLON (18 IN. REQUIRED FOR EACH STRAP) BRACKET SCREW, CAP, HEXAGON HEAD: FUEL CAN BRACKET MTG WASHER, FLAT: FUEL CAN BRACKET MTG NUT, SELF-LOCKING, HEXAGON: FUEL CAN BRACKET MTG LOOP, STRAP FASTENER: FUEL C SCREW, MACHINE: LOOP WASHER, FLAT: LOOP NT WASHER, LOCK: LOOP NUT, PLAIN, HEXAGON: LOOP MTG HOLDER COMPONENT: FUEL DRUM ADAPTER EXTENSION SCREW, MACHINE: EXTENSION HOLDER MTG WASHER FLAT: EXTENSION HOLDER MTG WASHER, LOCK: EXTENSION HOLDER MTG NUT, PLAIN, HEXAGON: EXTENSION HOLDER MOUNTING HOLDER, SPOUT: FUEL DRUM ADAPTER 97403 97403 97403 96906 97403 13214E1203 13212E3616 13214E1205 MS51940-7 13214E1203-2 06716 1403 97403 13214E1203-3 06716 1403 97403 13214E1204 6 * * * * * 96906 96906 MS90725-59 MS27183-15 24 24 * * * * * * * * * * 96906 96906 96906 96906 96906 96906 MS51922-17 MS51939-2 MS35206-264 MS27183-8 MS35337-43 MS35649-102 24 2 4 4 4 4 * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * 97403 96906 96906 96906 13211E4889-1 MS35206-230 MS27183-6 MS35337-22 4 8 8 8 * * * * * * * * * * * * * * * * * * * * 96906 974903 M35649-64 13212E3553-1 8 2 * * * * * * * * * * FT SEE GRP 9501 6 * FT * SEE GRP 9501 13-3 TM 5 6115-365-15 Section II. REPAIR PARTS LIST MANUFACTURER’S CODE 0052 X2O 5306-225-8497 0053 0054 O O 5310-081-4219 5310-984-3806 0055 0056 0057 0058 0059 0060 0061 X2O X2O O X2O O O X2O 0062 X2O 5305-068-0502 0063 0064 O O 5310-809-4058 5310-088-1251 0065 0066 0067 0068 0069 0070 0071 0072 X2O X2O O X2O O O O O 5975-878-3791 0073 0074 X2O X2O 5307-722-9437 0075 O 5310-835-7478 0076 0077 0078 X2O O O 5310-900-6323 5310-720-8528 5310-543-4717 531-080-8495 5310-809-4058 5310-043-5862 5340-914-2578 5305-958-5246 5314-526-2559 5305-984-6211 5310-809-8546 5310-167-0662 5310-012-0361 0079 X2O X2O X2O X2O X2O X2O X2O O X2O X2O X2O 0091 0092 X2O X2O 5305-269-3213 0093 0094 O O 5310-809-4061 5311-087-4652 2590-318-6691 4730-172-0049 0095 0096 13-4 ORGANIZATION PART NO. 1-5 6-10 DS GS MAINT DEPOT 100 EQUIPMENTS 96906 96906 MS90725-32 MS27183-12 4 8 * * * * * * * * * * 96906 97403 97403 96906 97403 96906 96906 MS51922-9 13214E1214 13214 E1215 MS35425-39 13214E1216 M27183-10 MS35337-82 4 1 1 2 1 2 2 * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * 97403 13214E1213-1 1 * * * * * 96906 96906 MS90725-6 MS27183-10 3 10 * * * * * * * * * * 96906 97403 96906 96906 96906 96906 96906 MS51922-1 TYPE II STYLE 2 13212E3617 MS3519-289 MS21919F2 MS35206-264 MS27183-8 MS35337-43 7 1 2 4 2 2 4 4 * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * 96906 97403 MS35649-102 13214E1223 2 1 * * * * * * * * * * 96906 MS35335-91 2 * * * * * 96906 96906 96906 96906 MS35691-611 MS45901-7 MS35690-611 MS35425-8 2 2 1 1 * * * * * * * * * * * * * * * * * * * * LEG TRAILER PROP BRACKET LEG ASSEMBLY, UPPER CHAIN: PIN RETAINING PIN LEG, BASE SHAFT FITTING, LUBRICATION SCREW NUT RIVET, SOLID, UNIVERSAL HEAD: 1/4 IN. DIA PIN, COTTER: 1/8 IN. DIA, 3/4 IN. LG SCREW, CAP, HEXAGON HEAD: LEG ASSEMBLY TO TRAILER, 3/8-16 x 1 1/4 IN. LG WASHER, FLAT: LEG ASSEMBLY TO TRAILER NUT, SELF-LOCKING, HEXAGON: LEO ASSEMBLY TO TRAILER * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * 97403 97403 97403 97403 97403 97403 97403 96906 97403 97403 13214E1026 13214E1207 13214E1208 13214E1208-6 13214E1208-5 13214E1212 13214E1209 MS15006-1 13214E1210 13214E1211 1 1 1 1 1 1 1 1 1 * * * * * * * * * * 96906 96906 MS20613-8P32 MS24665-351 1 1 * * * * * * * * * * 96906 96906 MS90725-62 MS27183-15 3 6 * * * * * * * * * * 96906 MS51922-17 3 * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * GROUP 18 - BODY, CAB, HOOD AND HULL 1810 - CARGO BODY (DUMP, STAKE, AND PLATFORM) X2F 2330-141-8050 0098 0099 0100 0101 0102 0103 0104 0105 0106 0107 0108 15 DAYS MAINTENANCE 1507 - LANDING GEAR, LEVELING JACKS (MECHANICAL OR HYDRAULIC) 0080 0081 0082 0083 0084 0085 0086 0087 0088 0089 0090 0097 BOLT, MACHINE: ADAPTER HOLDER MTG 5/16-18 x 3/4 IN. LG WASHER, FLAT: ADAPTER HOLDER MTG NUT, SELF-LOCKING, HEXAGON: ADAPTER HOLDER HTG BRACKET ASSEMBLY, SLEDGE HAMMER BRACKET NUT, PLAIN, WING PLATE, HOLDOWN WASHER, FLAT WASHER, LOCK CLIP, SPRING TENSION: SLEDGE HAMMER HANDLE SCREW, CAP, HEXAGON HEAD: SLEDGE HAMMER AND CLIP MTG WASHER, FLAT: SLEDGE HAMMER AND CLIP MTG NUT, SELF-LOCKING, HEXAGON: SLEDGE HAMMER CLIP MTG, AND GROUND ROD CLAMP BRACKET ROD, GROUND CLAMP, GROUND ROD SCREW, MACHINE: GROUND ROD CLAMP MTG CLAMP, LOOP: GROUND WIRE SCREW, MACHINE: GROUND WIRE CLAMP MTG WASHER, FLAT: GROUND WIRE CLAMP MTG WASHER, LOCK: GROUND WIRE CLAMP MTG NUT, PLAIN, .HEXAGON: GROUND WIRE CLAMP MOUNTING STUD, CONTINUOUS THREAD: GROUND WASHER, LOCK: BRONZE, EXTERNAL TOOTH, 3/8 IN. GROUND STUD NUT, PLAIN, HEXAGON: BRASS, GROUND STUD TO TRAILER WASHER, FLAT: BRASS, GROUND STUD NUT, PLAIN, HEXAGON: BRASS, GROUND STUD NUT, PLAIN, WING: BRASS, GROUND STUD GUIDE QTY(S) PER MAJ EQUIPS TRAILER: (M105) 97403 13214E241 1 GROUP 22 - BODY CHASSIS OR HULL, AND ACCESSORY ITEMS X2O X2O X2O X2O X2O X2O X2O X2O X2O 7240-222-3088 7240-177-6154 2910-066-1235 2202 - ACCESSORY ITEMS CAN, GASOLINE: MILITARY, 5 GAL SPOUT, CAN, FLEXIBLE: FUEL CAN ADAPTER, ASSEMBLY FUEL TANK PIPE WASHER, BRASS SCREW, SHOULDER RING, SEALING WASHER, RUBBER HEAD MILC1283 97403 97403 97403 97403 97403 97403 13211E7541 13211E7542 13211E7544 13211E17545 13211E7546 13211E754 13211E7548 2 2 2 2 2 4 2 2 2 * * * * * * * * * * * * * * * * * * ITEM NO. DESCRIPTION FIGURE NO. UNIT OF ISSUE FEDERAL STOCK NUMBER QTY INCORPORATED IN UIT MAINT SOURCE MATERIAL LINE NO. ILLUST RECOVERABILITY SOURCE CODES TM 5 6115-365-15 Section II. REPAIR PARTS LIST MANUFACTURER’S CODE 0109 0110 0111 0112 0113 X2O X2O O X2O X2O 5310-209-1239 4730-914-4678 0114 0115 0116 0117 0118 0119 0120 0121 0122 0123 0124 X2O X2O X2O X2O X2O X2O X2O X2O X2O X2O 530-548-2088 ORGANIZATION PART NO. 1-5 DS 6-10 GS MAINT DEPOT 100 EQUIPMENTS 13200E6361 13200E6363 MS35335-60 13211E7542 13214E1234 2 2 4 2 2 * * * * * * * * * * * * * * * * * * * * * * * * * NAMEPLATE: ACCESSORY BOX NAMEPLATES FIRE EXTINGUISHER NAMEPLATE: GENERATOR SET WASHER, LOCK SCREW, TAPPING, THREAD FORMING NAMEPLATE: GROUND ROD NAMEPLATE: GROUND TERMINAL NAMEPLATE: SLEDGE HAMMER SCREW, DRIVE: No. 2 NAMEPLATE MTG PLATE, IDENTIFICATION D900-468X D9-284-3 13212E3599 MS35337-77 MS24622-3 D9-28&2 D9-11A D9-28A1 A1-1613F46 13212E3599 1 1 1 4 4 1 1 1 14 1 * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * 02032 96906 96906 97403 APGH11636 MS90725-162 M27183-21 13214E1222-3 2 8 16 8 * * * * * * * * * * * * 96906 MS51922-49 8 * * * 14850 14850 97403 96906 96206 14850 14850 14850 14850 97403 GROUP 40 - ELECTRIC MOTORS AND GENERATORS 0126 4000 - MAJOR ASSEMBLAGE X2FR X2F X F X2F X2F 6115-548-1377 5305-724- 5910 5310-823-8803 5310-269-4040 0132 GENERATOR SET, GASOLINE ENGINE SCREW, CAP, HEXAGON HEAD: GENERATOR MTG WASHER, FLAT: GENERATOR MTG SHIM: GENERATOR MTG NUT, SELF-LOCKING, HEXAGON: GENERATOR MOUNTING 4019 - RADIO INTERFERENCE SUPPRESSION 0133 M O 0134 P O WIRE, ELECTRICAL (UNINSULATED): GENERATOR TO GROUND STUD MANUFACTURE FROM: 6145-299-4456 0135 1 WIRE, ELECTRICAL (LENGTH AS REQUIRED) 96906 QQW343 FT SEE GRP 9501 GROUP 76 - FIRE FIGHTING EQUIPMENT COMPONENTS 0136 0137 P1O 0138 0139 X2O X2O 5305-068-0502 0140 0141 O O 5310-809-4058 5310-088-1251 0142 0143 P1O X2O 4210-270-4512 6115-606-9338 4210-555-8837 0144 7603 - FIRE EXTINGUISHERS EXTINGUISHER, FIRE: MONOBROMOTRIFLOUROMETHANE BRACKET, FIRE EXTINGUISHER SCREW, CAP, HEXAGON HEAD: EXTINGUISHER T MTG, 1/4-20 x 3/4 IN. LG WASHER, FLAT: EXTINGUISHER T NUT, SELF-LOCKING, HEXAGON: EXTINGUISHER MOUNTING EXTINGUISHER, FIRE BRACKET, FIRE EXTINGUISHER 14850 D443C 1 1 * * * * * * * * * * 96906 96906 MS90725-6 MS27183-10 4 8 * * * * * * * * * * 96906 MS51922-1 4 1 1 * * * * * * * * * * * * * * * * * * * * * * * * * GROUP 95 - GEN ERAL USE STANDARDIZED PARTS 0145 o146 0147 97403 97403 96906 97403 15 DAYS MAINTENANCE 2210 - ATA PLATES AND INSTRUCTION HOLDERS 0125 0127 0126 0129 0130 0131 WASHER, STEEL CLAMP WASHER, LOCK: SHOULDER SCREW PIPE, EXTENSION ADAPTER, STRAIGHT, PIPE TO HOSE GUIDE QTY(S) PER MAJ EQUIPS ITEM NO. DESCRIPTION FIGURE NO. UNIT OF ISSUE FEDERAL STOCK NUMBER ILLUST QTY INCORPORATED IN UIT MAINT SOURCE MATERIAL LINE NO. RECOVERABILITY SOURCE CODES 9501 - BULK MATERIAL P O P O 8305-267-3009 6145-857-6903 WEBBING, NYLON WIRE, ELECTRICAL 06716 1403 FT FT 13-5 TM 5-6115-365-15 CHAPTER 14 GENERATOR SETS PU-375/G AND PU-375A/G Section I. DESCRIPTION AND DATA 14-1. Description a. General. The PU-375/G and PU-375A/G Generator Sets consist of either a PU-107/U or PU107A/U gasoline engine generator set, mounted on a two-wheel, box type steel body, 3/4-ton capacity, cargo trailer, type M101. b. Function. The PU-375/G and PU-375A/G Generator Sets provide mobile facilities for AC and DC power for Radio Set AN/TPS-1D. c. PU-107/U. For description and further information on PU-107/U Generator Sets, refer to applicable technical manual, as shown on generator set nameplate or in DA Pam 310-4. d. PU-107A/U. For description and further information about units equipped with PU-107A/U Generator Sets, refer to applicable technical manual, as shown on generator set nameplate or in DA Pam 310-4, and DA supply manual ENG 7, 8 and 9. e. Generator. For description and further information about the O'Keefe and Merritt, permanent magnet type, 28-pole, 120/208-volt, one or three phase, 400-cycle generator, Signal Corp, stock number 3H2441-4, refer to TM 11-919. Applicable technical manuals, as shown on nameplate or in DA Pam 310-4, will provide description and additional information on the John R. Hollingsworth Corporation model APG-H-11636 Generator. f. Engine. Applicable technical manuals, as shown on nameplates or in DA Pam 310-4, provide description and maintenance instructions for Continental Motors Corporation model FS-162 gasoline engine. Applicable technical manuals, as shown on nameplate or in DA Pam 310-4, contain description and maintenance instructions for Willys-Overland model 807532 gasoline engine. g. Trailer. For further trailer information, refer to applicable technical manual, as shown on trailer nameplate or in DA Pam 310-4. h. Lubrication. Lubricate the trailer in accordance with instructions given in applicable technical manual, as shown in DA Pam 310-4. Applicable lubrication orders, as shown in DA Pam 310-4, contains instructions for lubricating the PU-107A/U Generator Set. Lubricate Willys-Overland gasoline model 807532 per LO 5-5235. Lubricate Continental model FS-162 gasoline engine as instructed by applicable lubrication order, as shown in DA Pam 310-4. Applicable technical manual, as shown in DA Pam 310-4, contains instructions for lubricating the PU-107/U Generator Set. 14-1 TM 5-6115-365-15 Figure 14-1. Generator Set PU-756A/G. 14-2 TM 5-6115-365-15 Section II. REPAIR PARTS LIST (Parts data will be developed at a later date) 14-3 TM 5-6115-365-15 CHAPTER 15 GENERATOR SET PU-551/G Section I. DESCRIPTION AND DATA 15-1. Description a. General. A diesel engine-driven, 45-kw, 60cycle, ac generator, mounted on a 2 (dual) wheeled, flatbed steel body, 21/2-ton capacity, model M200A1 trailer, comprise the Generator Set PU-551/G. b. Function. The PU-551/G Generator Set is a general purpose generator set and has multiple applications. c. Generator Sets. For description and further information on Consolidated Diesel Electric model 4070 sets, refer to applicable technical manuals, as shown on generator set nameplate or in DA Pam 310-4. d. Engine. For description and further information on the Continental Motors Corporation model TD 4272281 diesel engine, refer to applicable technical manuals, as shown on nameplate or in DA Pam 310-4. e. Trailer. For description and further trailer information, refer to applicable technical manuals, as shown on trailer nameplate or in DA Pam 310-4. f. Lubrication. Refer to applicable technical manual, as shown in DA Pam 310-4, for trailer lubrication information. 15-1 TM 5-6115-365-15 Figure 15-1. Generator Set PU-551/G. 15-2 TM 5 6115-365-15 Section II. REPAIR PARTS LIST MANUFACTURER’S CODE 0002 15 DAYS MAINTENANCE ORGANIZATION PART NO. 1-5 6-10 DS GS MAINT DEPOT 100 EQUIPMENTS GROUP 15 - FRAME, TOWING ATTACHMENTS, AND DRAWBARS 0003 0004 0005 0006 0007 0008 0009 X2O X2O X2O X2O X2O M O 0010 P O 0011 M O 0012 P O 0013 O 0014 O 0015 0016 0017 0011 0019 0020 0021 0022 0023 0024 0025 0026 O X2O X2O X2O X2O O X2O X2O X2O X2O X2O X2O 0027 O 0028 0029 0030 0031 0032 O X2O X2O X2O X2O 0033 O 0034 0035 0036 0037 0038 0039 0040 0041 0042 0043 0044 0045 0046 0047 0048 GUIDE QTY(S) PER MAJ EQUIPS ITEM NO. DESCRIPTION FIGURE NO. UNIT OF ISSUE FEDERAL STOCK NUMBER ILLUST QTY INCORPORATED IN UIT MAINT SOURCE MATERIAL LINE NO. RECOVERABILITY SOURCE CODES O X2O X2O O O X2O O X2O O X2O O X2O X2O 1501 - FRAME ASSEMBLY BRACKET ASSEMBLY, FUEL CAN BRACKET BUCKLE FASTENER HOOK, DRIP RAIL STRAP, BOTTOM MANUFACTURE FROM: 8305-267-3009 WEBBING, NYLON (18 IN. REQUIRED FOR EACH STRAP) STRAP, TOP MANUFACTURE FROM: 8305-267-3009 WEBBING, NYLON (30 IN. REQUIRED FOR EACH STRAP) 5310-984-3806 NUT, SELF-LOCKING, HEXAGON: FUEL CAN BRACKET MTG 5306-225-8497 SCREW, CAP, HEXAGON: FUEL CAN BRACKET MOUNTING 5310-081-4219 WASHER, FLAT: FUEL CAN BRACKET MTG BRACKET ASSEMBLY, GROUND ROD BRACKET, GROUND ROD HOLDER, GROUND ROD 5306-225-8498 SCREW, CAP, HEXAGON HEAD: GROUND ROD MTG 5310-081-41219 WASHER, FLAT: GROUND ROD MTG 5310-984-3806 NUT, SELF-LOCKING: GROUND ROD MTG BRACKET ASSEMBLY, SLEDGE HAMMER BRACKET, SLEDGE HAMMER HOLDER, SLEDGE HAMMER 5340-914-2578 CLIP, SPRING: SLEDGE HAMMER BRACKET 5310-088-1251 NUT, SELF-LOCKING, HEXAGON: SLEDGE HAMMER BRACKET MTG 5305-068-0502 SCREW, CAP, HEXAGON HEAD: SLEDGE HAMMER BRACKET MTG 5310-809-4058 WASHER, FLAT: SLEDGE HAMMER BRACKET MTG ANCHOR, PLATFORM BRACKET, PLATFORM: LEFT HAND BRACKET, PLATFORM.: RIGHT HAND NUT, SELF-LOCKING, HEXAGON: PLATFORM BRACKET MTG 5305-053-8993 SCREW, CAP, HEXAGON HEAD: PLATFORM MTG BRACKET 5310-809-3079 WASHER, FLAT: PLATFORM BRACKET MTG CLAMP, PLATFORM ROD, CLAMP 5310-889-2606 NUT, PLAIN, WING: CLAMP MTG 5315-013-7946 PIN, COTTER: CLAM P MTG PLATFORM, PERSONNEL 5310-067-6356 NUT, SELF-LOCKING, HEXAGON: PLATFORM MTG SCREW, CAP, HEXAGON HEAD: PLATFORM MTG 5310-809-8533 WASHER, FLAT: PLATFORM MTG STUD, GROUND WIRE 5310-720-8531 NUT, PLAIN, HEXAGON: GROUND STUD 5310-720-8528 NUT, PLAIN, HEXAGON: GROUND STUD 5310-543-4717 NUT, PLAIN, WING: GROUND STUD WASHER, FLAT: GROUND STUD WASHER, LOCK: GROUND STUD 2510-706-4504 97403 97403 96906 97403 97403 97403 13214E1203 13214E1204 MS51940-7 13214E1205 13212E3616 13214E1203-3 * * * * * * * * * * * * * * * 06716 1403 97403 13214E1203-2 06716 1403 96906 MS51922-9 8 * * * * * 96906 96906 97403 14850 14850 96906 96906 96906 97403 14850 14850 97403 MS90725-32 MS27183-12 13214E1288 A116-726 D116-725Y MS90725-33 MS27183-12 MS51922-9 13214E1214 A116-740Y D116-741X 13214E1213-1 8 8 1 1 1 2 2 2 1 1 1 1 * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * 96906 MS51922-1 3 * * * * * 96906 96906 97403 97403 97403 MS90725-6 MS27183-10 13214E1303 13214E1299 13214E1300 3 3 2 1 1 * * * * * * * * * * * * * * * * * * * * * * * * * 96906 MS51922-33 6 * * * * * 96906 96906 97403 97403 96906 96906 97403 96906 96906 96906 97403 96906 96906 96906 96906 96906 MS90725-112 MS27183-19 13214E1302 13214E1301 MS535425-41 MS24665-349 13214E1298 MS51922-57 MS90725-187 M527183-23 13214E1223 MS35691-611 MS35690-611 MS35425-28 MS45901-7 MS35335-91 6 6 1 1 1 1 1 2 2 2 1 2 1 1 4 1 * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * 0049 GROUP 18 - BODY, CAB, HOOD AND HULL 0050 1808 - STOWAGE RACKS, BOXES, STRAPS, CARRYING CASES, CABLE REELS, HOSE REELS, ETC. 0051 0052 X2O O 6115-705-4604 5310-984-3806 0053 0054 X2O O 5306-225-8497 5310-081-4219 CHEST, ACCESSORY STOWAGE NUT, SELF-LOCKING, HEXAGON: ACCESSORY CHEST MTG SCREW, CAP, HEXAGON: ACCESSORY CHEST MTG WASHER, FLAT: AC CESSORY CHEST MTG 2 2 2 2 2 2 FT * * * * * * * * * * 15-2 1 SEE GRP 9501 2 FT SEE GRP 9501 97403 13214E1273 1 * * * * * * 96906 96906 96906 MS51922-9 MS90725-32 MS27183-12 2 2 2 * * * * * * * * * * * * * * * * * * 15-24 15-2 3 15-3 TM 5 6115-365-15 Section II. REPAIR PARTS LIST MANUFACTURER’S CODE 0055 0056 X2FR 2330-331-2307 TRAILER: 2 1/2 TON M200A1 2202 - ACCESSORY ITEMS X2O X2O X2O X2O X2O X2O X2O X2O X2O X2O X2O X2O O X2O O 6145-189-6695 7240-222-3088 7240-177-6154 6115-319-3991 5310-209-1239 4730-278-3357 0074 X2O X2O X2O X2O X2O X2O X2O 0082 0083 X2O X2O LEAD, GROUND CAN, FUEL: 5 GAL NOZZLE, FLEXIBLE: FUEL CAN ADAPTER, FUEL CAN PIPE WASHER, BRASS SCREW, SHOULDER RING, SEALING WASHER, RUBBER HEAD WASHER, STEEL CLAMP WASHER, LOCK PIPE, EXTENSION ADAPTER, STRAIGHT: HOSE NAMEPLATE: ACCESSORY BOX NAMEPLATE: FIRE EXTINGUISHER NAMEPLATE: GROUND ROD NAMEPLATE: GROUND ROD NAMEPLATE: IDENTIFICATION: POWER UNIT NAMEPLATE: SLEDGE HAMMER NAMEPLATE, IDENTIFICATION: DISTRIBUTION BOX NAMEPLATE: WIRING DIAGRAM SCREW, TAPPING: PAN HEAD, NAMEPLATE MTG No. 2-32 x 1/4 IN. LG SCREW, TAPPING: PAN HEAD, NAMEPLATE MTG No. 4-24, 1/4 IN. LG SCREW, TAPPING: PAN HEAD, NAMEPLATE MTG No. 4, 5/16 IN. LG X2O X2O X2FR X2F 0090 X2F 0091 0092 X2F F 6115-970-0006 5306-180-0094 5310-951-7209 0093 MAINT DEPOT 100 EQUIPMENTS 97403 97403 97403 97403 97403 97403 97403 97403 96906 97403 13211E7543 13211E7544 13211E7545 13211E7546 13211E7547 13211E7548 13200E6361 13200E6363 MS35335-6 13211E7542 * * * 1 2 1 1 1 2 2 1 1 1 1 1 1 1 1 * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * 14350 14830 14850 14850 97403 14850 D900-468X D9-284-3 D9-28A2 D9-11A 13212E3599 D9-28A1 1 2 1 1 1 1 * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * 97403 97403 13214E1284 13214E1283 1 1 * * * * * * * * * * 96906 MS24622-3 2 * * * * * 96906 MS24622-8 8 * * * * * 96906 MS24646-9 14 * * * * * GROUP 40 - ELECTRIC MOTORS AND GENERATORS 4000- MAJOR ASSEMBLE GENERATOR, DIESEL ENGINE: 45 KW BOLT, MACHINE: AIRCRAFT, 5/-18, 41/64 IN. LG GENERATOR MTG 8044 NUT, SELF-LOCKING, HEXAGON: GENERATOR MOUNTING 96906 WASHER, BEVELED: GENERATOR MTG 97403 WASHER, FLAT: GENERATOR MTG 96906 1 * * * AN10-14A 4 * * * MS511922-53 13206E4482-3 MS27183-22 4 4 4 * * * * * * * * * 4019 - RADIO INTERFERENCE SUPPRESSION 0094 M O 0095 P O 6145-857-6903 0096 WIRE, ELECTRICAL: GENERATOR TO GROUND STUD MANUFAC TURE FROM: WIRE, ELECTRICAL (LENGTH AS REQUIRED) 81349 QQW343 1 FT SEE ;RP 9501 GROUP 42 - ELECTRICAL EQUIPMENT 0097 4201 - TRANSFORMER, POWER LINE OR DISTRIBUTION 0098 0099 0100 0101 X2O X2O X2O X2O 0102 0103 O O 0104 0105 X2O X2O 15-4 GS 15-2 2 2210 - DATA PLATES AND INSTRUCTION HOLDERS 0075 0076 0077 0078 0079 0080 0081 0086 0087 0088 0089 6-10 1 GROUP 22 - BODY CHASSIS OR HULL, AND ACCESSORY ITEMS 0085 1-5 DS 1810 - CARGO BODY (DUMP, STAKE, AND PLATFORM) 0058 0084 15 DAYS MAINTENANCE ORGANIZATION PART NO. 0057 0059 0060 0061 0062 0063 0064 0065 0066 0067 0068 0069 0070 0071 0072 0073 GUIDE QTY(S) PER MAJ EQUIPS ITEM NO. DESCRIPTION FIGURE NO. UNIT OF ISSUE FEDERAL STOCK NUMBER ILLUST QTY INCORPORATED IN UIT MAINT SOURCE MATERIAL LINE NO. RECOVERABILITY SOURCE CODES 5310-809-4058 5310-088-1251 DISTRIBUTION BOX BOX: DISTRIBUTION TERMINAL BOARD: DISTRIBUTION BOX SCREW, CAP, HEXAGON HEAD: TERMINAL BOARD MTG WASHER, FLAT: TERMINAL BOARD MTG NUT, SELF-LOCKING, HEXAGON: TERMINAL BOARD MTG STUD, SHOULDER: DISTRIBUTION BOX MTG WASHER, FLAT: DISTRIBUTION BOX MTG 97403 97403 97403 13214E1276 13214E1277 13214E1278 1 1 1 * * * * * * * * * * * * * * * 96906 96906 MS90725-9 MS27183-10 6 4 * * * * * * * * * * 96906 97403 96906 MS51922-1 13214E1279-3 M45901-7 6 4 20 * * * * * * * * * * * * * * * 15-2 4 TM 5 6115-365-15 Section II. REPAIR PARTS LIST MANUFACTURER’S CODE 0106 0107 O O 0108 0109 0110 0111 0112 0113 X2O O X2O X2O X2O X2O 0114 0115 0116 0117 0118 0119 0120 X2O X2O O X2O X2O X2O 5310-576-0548 5310-685-2632 5305-988-1722 5310-809-8546 5310-167-0662 5310-102-0614 0121 GUIDE QTY(S) PER MAJ EQUIPS 15 DAYS MAINTENANCE ORGANIZATION PART NO. 1-5 WASHER, LOCK: DISTRIBUTION BOX MTG 96906 MS35337-103 NUT, PLAIN, HEXAGON DISTRIBUTION BOX MOUNTING 96906 MS35691-612 PANEL 97403 13214E1280 SCREW, MACHINE: PAN HEAD PANEL MTG 96906 MS35206-278 NAMEPLATE: DISTRIBUTION BOX 97403 13214E1284 CABLE ASSEMBLY: DISTRIBUTION BOX 97403 13214E1282-2 CABLE ASSEMBLY: DISTRIBUTION BOX 97403 13214E1282-1 SCREW MACHINE: PAN HEAD, No. 10-32, 5/8 IN.LG 96906 MS35207-264 WASHER, FLAT 96906 MS27183-8 WASHER, LOCK 96906 MS35337-43 NUT, PLAIN, HEXAGON 96906 MS3650-102 NAMEPLATE: WIRING DIAGRAM 97403 13214E1283 CONNECTOR AND LOCKNUT 97403 13212E3582-3 COVER, ELECTRICAL CONNECTOR 960 MS17349N36B GROUP 76 - FIRE FIGHTING EQUIPMENT COMPONENTS 6-10 DS GS MAINT DEPOT 100 EQUIPMENTS 12 * * * * * 16 1 8 1 1 1 * * * * * * * * SEE GRP 2210 * * * * * * * * * * * * * * * * * * * * * * * * * * * * 8 8 8 8 1 1 2 * * * * * * * * * * SEE RP 2210 * * * * ITEM NO. DESCRIPTION FIGURE NO. UNIT OF ISSUE FEDERAL STOCK NUMBER QTY INCORPORATED IN UIT MAINT SOURCE MATERIAL LINE NO. ILLUST RECOVERABILITY SOURCE CODES 7603 - FIRE EXTINGUISHERS 0122 0123 P1O X2O 4210-555-8837 6115-606-9938 0124 X2O 5305-068-0502 0125 0126 O O 5310-809-4058 5310-088-1251 0127 0128 P1O X2O 4210-270-4512 6115-606-9338 0129 0130 0131 0132 P O P O 8305-267-3009 6145-857-6903 EXTINGUISHER, FIRE BRACKET, FIRE EXTINGUISHER (USED WITH FIRE EXTINGUISHER STOCK No. 4210-555-8837) SCREW, CAP, HEXAGON HEAD: EXTINGUISHER MTG. 1/4 - 20, 3/4, IN. LG WASHER, FLAT: EXTINGUISHER NUT, SELF-LOCKING, HEXAGON EXTINGUISHER MOUNTING EXTINGUISHER, FIRE BRACKET, FIRE EXTINGUISHER (USED WITH FIRE EXTINGUISHER STOCK No. 4210-270 512) GROUP 95 - GENERAL USE STANDARDIZED 9501 - BULK MATERIAL WEBBING, NYLON WIRE, ELECTRICAL 14850 D443C 1 1 * * * * * * * * * * 96906 96906 MS90725-6 MS527183-10 4 8 * * * * * * * * * * 96906 MS51922-1 8 1 1 * * * * * * * * * * * * * * * * * * * * * * * * * 15-2 6 PARTS 06716 1403 FT FT 15-5 TM 5-6115-365-15 1 2 3 Bracket Can Box 4 5 6 Figure 15-2. Accessories. 15-6 Bracket Generator Extinguisher TM 5-6115-365-15 CHAPTER 16 GENERATOR SET PU-304C/MPQ-4 Section I. DESCRIPTION AND DATA 16-1. Description a. General. A 10 kW, model HF-10-MD generator set and auxiliary MPQ-4 radar components, mounted on a 1-1/2 ton trailer, model M103A3, comprise the selfcontained mobile unit referred to as Trailer Mounted Generator Set PU304C/MPQ-4 (See figures 16-1 and 16-2). The generator is powered by a directly coupled 4cylinder, 20 hp, Military Standard Model 4A084 engine. The function of the generator set is to supply power to operate MPQ-4 Radar Set (Refer to TM 11-5840-208-10, -20, -30, and -45). PU-304C/MPQ-4 includes the components listed below in Table 16-1. f. Radar Equipment. For description and radar set information, refer to TM 11-5840-208. The following radar equipment is stowed on the trailer when used as a transporter: (See figure 16-2). (1) Electrical equipment shelter (2) Shelter blower assemblies (2) (3) Accessory cases (2) (4) Control indicator stand (5) Seat support (2) b. Generator. For description and further generator operation and maintenance information not covered in this chapter, refer to TM 5-6115-275-14. (6) Cables and reels (2) 16-2. c. Engine. For description and further engine operation and maintenance information not covered in this chapter, refer to TM 5-2805-259-14. Tabulated Data Table 16-1 lists components for PU-304C/MPQ-4 Table 16-1. PU-304C/MPQ-4 Components d. Trailer. For description and trailer maintenance information not covered in this chapter, refer to TM 9-2330-213-14. e. Lubrication. Refer to TM 5-6115-275-14, TM 5-2805-259-14, LO 5-2805-25912, and LO 92330213-12 for lubrication information required for PU304C/MPQ4. FSN Qty 2330-141-8052 1 1 2590-318-6691 2910-066-1235 7240-222-3088 4210-555-8837 5975-878-3791 5120-251-4489 2540-00-459-5946 1 4 6 1 2 1 1 Nomenclature Trailer: M103A3 Generator: 10 kW, Model HF-10-MD Leg prop assembly, trailer Adapter assembly, fuel drum Can, gasoline: Military 5-gallon Fire extinguisher Ground rod (w/attachments Sledge hammer Tarpaulin Change 10 16-1 TM 5-6115-365-15 C1 SHIPPING DIMENSIONS LENGTH 172 INCHES WIDTH 83 INCHES HEIGHT 66 INCHES WEIGHT 2,540 POUNDS 16-2 NOTE: ROLL UP TARPAULIN AND REMOVE 2 BOLTS AND 2 NUTS FROM TOP OF SPLASH SHIELD. REMOVE SPLASH SHIELD BEFORE OPERATING EQUIPMENT. Figure 16-1. PU-304C/MPQ-4, right front, 3/4 view. TM 5-6115-365-15 C1 Figure 16-2. PU-304C/MPQ-4 overall view showing radar equipment stowed. 16-3 TM 5-6115-365-15 C1 Section II. OPERATING INSTRUCTIONS 16-3. Setting-Up Instructions a. Leveling. (1) Locate the trailer on as level a surface as possible in order for the generator sets IA) operate efficiently. (2) Set brakes and block wheels securely to prevent any movement. Operate the handbrake at weekly intervals to assure freedom of linkage. (1) The generator set must be grounded prior to operation. The ground may be any of three methods, depending on the location and terrain: (a) A ground rod driven to a depth of 8 feet. (b) An underground metallic water piping system. (c) A metal plate (4 ft. sq) buried at a (3) Pull leg support down and adjust length for firm contact with ground. Warning Wheels must be blocked, brakes set, and leg support down in support position before attempting to roll up the tarpaulin and before starting to assemble or set up the equipment for operation. b. Preparation For Starting. depth of 4 feet. (2) The ground lead must be No. 6 AWG copper wire bolted or clamped to the rod, plate, or piping system. (3) Connect the other end of the ground lead to the generator set ground terminal stud and connect the generator to the ground terminal stud and connect the generator to the ground terminal stud as shown in figure 16-3. (1) Roll up tarpaulin, remove splash shield and set it aside as shown in figure 16-3. d. Fuel Hose Connection. Connect the fuel hoses as illustrated in figure 16-5. (2) Remove all loose auxiliary items and anything else that might restrict the free circulation of air through the trailer and around the generator set. There should be a minimum of 25 inches of air space on all sides of the generator. Caution It is of foremost importance that there be free circulation of air around the generator set at all times during operation. Inadequate ventilation is a major cause of damage to the equipment. Warning Never operate the generator set in an enclosed area unless the exhaust gases are piped to the outside. Inhalation of exhaust fumes will result in serious illness or death. 16-4. Starting a. Perform the setting-up procedures (para 16-3). b. Start the generator set TM 5-6115-450-15. and as pre-starting instructed in (3) Connect the load cable as shown in figure 16-5. 16-4. c. Grounding. Warning Never operate the generator set until it has been properly grounded. Electrical defects in the load lines or equipment can cause death by electrocution when contact is made with an ungrounded system. 16-4 Stopping Stop the generator TM 56115-450-15. set as instructed in 16-6. Operation a. Operate the generator set as instructed in TM 5-6115-450-15. b. Perform the fuel transfer procedure as instructed in figure 16-5. TM 5-6115-365-15 C1 Figure 16-3. PU-304C/MPQ-4 set up for operation 16-5 TM 5-6115-365-15 C1 Figure 16-3. Continued. 16-6 TM 5-6115-365-15 C1 Figure 16-4. Load cable connection diagram. 16-7 TM 5-6115-365-15 C1 Figure 16-5. Fuel system connection and transfer procedure. 16-8 TM 5-6115-365-15 C1 Section III. ORGANIZATIONAL MAINTENANCE INSTRUCTIONS 16-7. Ground Wires and Terminal Stud a. Removal. Remove the ground wires from the ground terminal stud and generator set as shown in figure 16-3. b. Installation. Install the ground terminal stud and ground wires as shown in figure 16-3. 16-8. Tarpaulin, Roof Bows, and Leg Prop a. Removal. (1) Remove the tarpaulin from the unit. (2) Pull out the pins that secure the roof bows to the trailer bed and remove the bows. (3) Remove the hardware that secures the leg prop to the rear underside of the trailer bed and remove the leg prop. (2) Install the roof bows in the trailer bed and secure with pins. Install the tarpaulin and secure in desired position. 16-9. Stowage Racks and Brackets and Straps a. General. PU-304C/MPQ-4 is equipped with stowage racks and brackets for the Radar Equipment. Location of these brackets is shown in figure 16-3. b. Removal. Remove the mounting hardware that secures the racks and brackets to the trailer bed and remove racks and brackets. c. Cleaning, Inspection, and Repair. (1) Clean with approved cleaning solvent and dry thoroughly. b. Cleaning and Inspection. (1) Clean tarpaulin and bows with water and detergent. Clean leg prop with approved cleaning solvent. Dry thoroughly. (2) Inspect for breaks, bends, dents and missing or defective hardware. Inspect straps for wear and other damage. (2) Inspect tarpaulin for tears, holes, broken or missing ropes and straps, and other defects. Inspect bows and leg prop for cracks, bends, and other defects. (3) Straighten minor bends, replace defective straps and missing hardware, and replace a defective bracket that cannot be made serviceable. c. Installation. d. Installation. Secure the stowage racks and brackets to the trailer bed with mounting hardware. (1) Mount the leg prop to the underside of the trailer bed and secure with mounting hardware. Section IV. DIRECT AND GENERAL SUPPORT AND DEPOT MAINTENANCE INSTRUCTIONS 16-10. Generator Set (2) Secure muffler pipe to trailer bed with 2 bolts and 2 nuts. a. Removal. Refer to figure 16-6 as a guide and perform the following steps: (1) Disconnect fuel lines. (2) Disconnect electrical (3) Connect the oil drain adapter. (4) Connect the electrical leads and cable. leads and load cable. (3) Disconnect oil drain adapter. (4) Remove 2 bolts and nuts from muffler pipe and remove pipe from trailer. (5) Remove the four bolts that secure the generator set to the trailer and remove the generator set. b. Installation. Use figure 16-6 as a guide and perform the following steps: (1) Secure the generator set to the trailer bed with 4 bolts. (5) Connect fuel lines. 16-11. Tarpaulin, Roof Bows, and Leg Prop a. Removal. prop (para 16-8). b. Repair. Remove tarpaulin, bows, and leg (1) Patch or sew rips and tears in the tarpaulin. Replace damaged or missing straps or ropes. Replace a tarpaulin that is too badly damaged to be repaired. 16-9 TM 5-6115-365-15 C1 Figure 16-6. PU-304C/MPQ-4 overall component location diagram 16-10 TM 5-6115-365-15 C1 (2) Weld minor cracks or breaks in the bows or leg prop. Straighten bent bows where possible. Replace defective or missing hardware. Replace bows or leg prop that are damaged beyond repair. c. Installation. Install tarpaulin, roof bows, and leg prop (para 16-8). b. Cleaning, Inspection, and Repair. (1) Clean trailer cleaning solvent and dry. bed with approved (2) Inspect for broken welds, bends, and dents, and any other damage that prevents proper assembly of the unit. 16-12. Trailer Bed a. Removal. (1) Remove tarpaulin, roof bows, and leg prop (para 16-8). (2) Remove the generator set (para 16-10). (3) Loosen straps and remove auxiliary fuel cans from trailer. (4) Remove 8 bolts from the top surface of the trailer bed and 12 bolts from the underside that secure the gussets to the trailer. (3) Weld cracks and breaks, straighten dents and bends where possible. and (4) Replace a trailer bed that is damaged beyond repair. c. Installation. (1) Install the trailer bed on the trailer and secure in position with 12 bolts on the underside and 8 bolts on the top. (2) Connect wiring to trailer lights. (3) Install the generator set (para 16-10). (5) Disconnect the electrical leads from the trailer lights. (4) Install auxiliary fuel cans on trailer and secure with straps. (6) Remove the trailer bed from the trailer. (5) Install leg prop, roof bows, and tarpaulin (para 16-11). 16-11 TM 5-6115-365-15 C1 (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION REF NUMBER & MFG CODE 00007 12 O 00008 X2 O 00009 X2 O 00010 X2 O 00011 (5) QTY INC IN UNIT (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) 1-5 6-20 (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. PART I REPAIR PARTS FOR ORGANIZATIONAL MAINTENANCE GROUP 01 - ENGINE 0106 - ENGINE LUBRICATION SYSTEM 00001 00002 O 00003 O 00004 O 00005 00006 USABLE ON CODE (4) UNIT OF MEAS 5320-282-7822 NUT, UNION: oil drain hose EA 1 * * * * 4730-766-7908 UNION, FLARED TUBE: oil drain EA 1 * * * * 5310-754-2005 WASHER, LOCK: oil drain hose EA 1 * * * * EA 1 EA 1 EA 4 EA 2 GROUP 15 - FRAME, TOWING ATTACHMENTS AND DRAWBARS 5340-999-6277 1501 - FRAME ASSEMBLY BRACKET ASSEMBLY 13214E1214 (97403) BRACKET, SHELTER 13216E7442 (97403) CLAMP: ground round 13212E3617-1 (97403) CLAMP, PLAIN: support loop MS21103D3 (96906) X2 O 00012 5340-914-2578 CLIP, SPRING 132141213-1 (97403) EA 1 X2 O 00013 12 O 00014 O 00015 O 00016 O 00017 O 00018 O 00019 O 00020 O 00021 O 00022 X2 O 00023 O 00024 O 00025 X2 O 00026 X2 O 00027 X2 O 00028 O 00029 O 00030 X2 O 00031 X2 O 00032 7248-920-5328 EA 1 EA 2 5310-225-6993 HOLDER, SPOUT 13214E3553-2 (97403) NUT, HEXAGON, SELF-LOCKING: 10 x 32 screw MS21044N3 (96906) NUT, SELF-LOCKING, HEXAGON: 1-2 x 13 EA 8 * * * * 5310-088-1251 NUT, SELF-LOCKING, HEXA GON: 1-4 x 20 EA 2 * * * * 5310-088-1251 NUT, SELF-LOCKING, HEXAGON : 1-4x 20 EA 4 * * * * 5310-088-1251 NUT, SELF-LOCKING, HEXAGON: 1-4 x 20, screw EA 4 * * * * 5310-088-1251 NUT, SELF-LOCKING, HEXAGON: 1-4 x 20, screw EA 4 * * * * 5310-088-1251 NUT, SELF-LOCKING, HEXAGON: 1-4x 20 EA 4 * * * * 5310-088-1251 NUT, SELF-LOCKING, HEXAGON: 1-4 x 20, screw EA 1 * * * * 5310-088-1251 NUT, SELF-LOCKING, HEXAGON: 1-4 x 20 EA 8 * * * * EA 2 5310-984-3806 NUT, SELF-LOCKING, HEXAGON: 3-4 x 10, screw MS51922-57 (96906) NUT, SELF-LOCKING, HEXAGON:5-16 x 18 EA 2 * * * * 5310-984-3806 NUT, SELF-LOCKING, HEXAGON: 5-16 x 18 EA 10 * * * * EA 1 EA 1 EA 8 5305-068-0501 RACK, BLOWER, HOUSING 13216E7437 (97403) RACK, CABLE REEL 13216E7439 (97403) SCREW, CAP, HEXAGON HEAD: 1-2 x 13 x 1-1/4 MS90725-.111 (96906) SCREW, CAP, HEXAGON HEAD: 1-4 x 20 x 5-8 EA 1 * * * * 5305-068-0501 SCREW, CAP, HEXAGON HEAD: 1-4 x 20 x 5-8 EA 2 * * * * SCREW, CAP, HEXAGON HEAD: 1-4 x 20 x 7-8 MS90725-7 (96906) SCREW, CAP, HEXAGON HEAD: 1-4 x 20 x 7-8 MS90725-7 (96906) EA 4 EA 4 16-12 TM 5-6115-365-15 C1 (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION REF NUMBER & MFG CODE X2 O 00033 X2 O 00034 O 00035 X2 O 00036 X2 O 00037 X2 O 00038 X2 O 00039 X2 O 00040 O 00041 O 00042 O 00043 O 00044 O 00045 O 00046 O 00047 O 00048 O 00049 X2 O 00050 O 00051 00052 00053 X2 O 00054 O 0055 O 00056 O 00057 00058 00059 P O 00060 P O 00061 O 00062 O 00063 X2 O 00064 O 00065 X2 O 00066 5306-225-8499 USABLE ON CODE (4) UNIT OF MEAS (5) QTY INC IN UNIT (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. 1-5 6-20 * * * * 8 * * * * EA 1 * * * * SCREW, CAP, HEXAGON HEAD: 1-4 x 20 x 7-8 MS90725-7 (96906) SCREW, CAP, HEXAGON HEAD: 1-4 x 20 x 7-8 MS90725-7 (96906) SCREW, CAP, HEXAGON: 5-16 x 18 x 1 EA 4 EA 4 EA 10 SCREW, CAP, HEXAGON HEAD: 5-16 x 18 x 3-4 MS90725-32 (96906) SCREW, MACHINE: flat head MS35190-289 (96906) SCREW, MACHINE: pan head MS35207-266 (96906) SETSCREW, HEXAGON: socket, 3-8 x 16 x 1 in. MS51963-107 (96906) STUD: 3-4 x 10, special 13216E7438 (97403) 5310-809-5998 WASHER, FLAT: round, 1-2 In. screw EA 2 EA 8 EA 2 EA 2 EA 2 EA 5310-809-4058 WASHER, FLAT: round, 1-4 in. screw (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) 5310-809-4058 WASHER, FLAT: round, 1-4 in. screw EA 4 * * * * 5310-809-4058 WASHER, FLAT: round, 1-4 in. screw EA 2 * * * * 5310-809-4058 WASHER, FLAT: round, 1-4 x 20 screw EA 4 * * * * 5310-809-4058 WASHER, FLAT: round, 1-4 x 20 screw EA 4 * * * * 5310-809-4058 WASHER, FLAT: round, 1-4 x 20 screw EA 4 * * * * 5310-809-4058 WASHER, FLAT: round, 1-4 in. screw EA 8 * * * * 5310-809-8546 WASHER, FLAT: round, 10 x 32 screw EA 2 * * * * EA 2 5310-081-4219 WASHER, FLAT: round, 3/4 in. screw MS27183-23 (96906) WASHER, FLAT: round, 5-16 screw EA 12 * * * * EA 2 5310-269-4040 GROUP 18 - BODY , CAB, HOOD AND HULL 1810 - CARGO BODY BOLT, HEXAGON HEAD: 11 x 6-1/2 in. lg FFB575 (97403) NUT, SELF-LOCKING, HEXAGON:5/8 x 11 bolt EA 8 * * * * 5305-724-5911 SCREW, CAP, HEXAGON HEAD:5/8 x 11 x 1-3/4 EA 6 * * * * 5310-823-8803 WASHER, FLAT: round, 5/8 in. bolt EA 8 * * * * EA 2 * * * * EA 4 * * * * EA 2 * * * * * * * * * * * * 5310-080-8495 GROUP 22 - BODY CHASSIS OR HULL, AND ACCESSORY ITEMS 2201 - CANVAS ITEMS BOW, TRAILER, TARPAULIN: 55.75 in. height 13212E3597-2 (97403) BOW, TRAILER, TARPAULIN: 68 in. height 13212E3597-1 (97403) NUT, PLAIN, WING: 1-4 x 20 screw 5310-087-4652 NUT, SELF-LOCKING, HEXAGON: 3-8 x 16 screw EA 12 EA 2 5305-269-3211 SCREW, CAP, HEXAGON HEAD: 1-4 x 20 x 2 in. MS35307-314 (96906) SCREW, CAP, HEXAGON HEAD: 3-8 x 16 x 1 IN. EA 16 SHIELD 13216E7433 (97403) EA 1 2540-926-1003 2540-924-8478 16-13 TM 5-6115-365-15 C1 (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION REF NUMBER & MFG CODE USABLE ON CODE (4) UNIT OF MEAS (5) QTY INC IN UNIT (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. 1-5 6-20 * * * * * * * * * * * * 1 * * * * X2 O 00067 SHIM (As required) 13212E3590 (97403) EA PO R 00068 X2 O 00069 X2 O 00070 O 00071 X2 O 00072 O 00073 X2 O 00074 00075 X2 O 00076 P O 00077 EA 1 EA 8 EA 13 5310-809-4058 TARPAULIN 13216E7434 (97403) BUCKLE: spring action MS51929-2 (96906) CLIP, END, STRAP MILC496 (81349) WASHER, FLAT: round, 1-4 x 20 screw EA 4 EA 16 5310-933-8121 WASHER, FLAT: round, 3-8 x 16 screw MS27183-14 (96906) WASHER, LOCK: helical, 1-4 x 20 screw EA 2 WASHER, LOCK: helical, 3-8 x 16 screw MS35338-46 (96906) 2202 - ACCESSORY ITEMS AXLE, CABLE REEL 13216E7447 (97403) HEARING 13214E1294 (97403) EA 4 EA 1 EA 2 BRACKET ASSEMBLY: liquid container MS353052-1 (96906) CAN, GASOLINE: Military 5 gal MILC1283 (81349) CLAMP 13216E7435 (97403) CLAMP 13216E7436 (97403) HAMMER: hand type X class 1 GGGH86 (81348) EA 6 EA 6 EA 2 EA 1 EA 3120-939-6692 (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) X2 O 00078 X2 O 00079 X2 O 00080 X2 O 00081 P C 00082 2590-473-6331 O 00083 O 00084 O 00085 P O 00086 P O 00087 P C 00088 X2 O 00089 X2 O 00090 O 00091 X2 O 00092 5310-088-1251 NUT, SELF-LOCKING, HEXAGON: 1-4 x 20 screw EA 4 * * * * 5310-088-1251 NUT, SELF-LOCKING, HEXAGON: 1-4 x 20 screw EA 8 * * * * 5310-087-4652 NUT, SELF-LOCKING, HEXAGON: 3-8 x 16 EA 24 * * * * 9905-202-3639 REFLECTOR: amber clearance indicator MS35387-2 (96906) REFLECTOR: red clearance indicator MS35387-1 (96906) ROD: ground, Type 2, Style 2 MILR11461 (81349) SCREW, CAP, HEXAGON HEAD: 1-4 x 20 x 1-2 lg MS90725-3 (96906) SCREW, CAP, HEXAGON HEAD: 1-4 x 20 x 1-1/2 MS90725-12 (96906) SCREW, CAP, HEXAGON HEAD: 1-4 x 20 x 1-1/4 EA 2 * * * * EA 4 * * * * E 2 * * * * EA 4 EA 4 EA 2 * * * * SCREW, CAP HEXAGON HEAD: 1-4 x 20 x 1-2 lg MS90725-3 (96906) EA 8 O 00093 X2 O 00094 O 00095 O 00096 5305-269-3211 SCREW, CAP, HEXAGON HEAD: 3-8 x 16 x 1 EA 24 * * * * 7240-177-6154 EA 1 5310-809-4058 SPOUT, CAN: flexible MILS1285 (81349) WASHER, FLAT: round, 1-4 in. screw EA 4 * * * * 5310-809-4058 WASHER, FLAT: round, 1-4 x 20 screw EA 8 * * * * 16-14 7240-222-3088 5120-203-4656 9905-205-2795 5975-878-3791 5305-071-2241 TM 5-6115-365-15 C1 (1) SMR CODE O 00097 X2 O 00098 X2 O 00099 00100 (2) FEDERAL STOCK NUMBER 5310-809-4061 12 O 00101 X2 O 00102 00103 00104 O 00105 O 00106 O 00107 00108 X2 O 00114 X2 O 00115 X2 O 00116 X2 O 00117 O 00118 00119 00128 P O 00129 EA 24 WASHER, LOCK: helical, 1-4 IN. MS35338-44 (96906) WASHER, LOCK: helical, 1/4 MS35338-44 (96906) 2210 - DATA PLATES EA 2 EA 4 PLATE, IDENTIFICATION 13205E4918 (97403) PLATE, IDENTIFICATION 13205E4916-27 (97403) GROUP 29 - AUXILIARY GENERATOR AND ENGINE AND CONTROLS EA 1 EA 1 REF NUMBER & MFG CODE WASHER, FLAT: round, 3-8 screw USABLE ON CODE (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) 1-5 * 6-20 * (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. * * 2941 - ENGINE MUFFLER, EXHAUST AND TAIL PIPES EA 2 * * * * 5305-225-3839 SCREW, CAP, HEXAGON: 1-4 x 20 x 1 EA 2 * * * * 5310-809-4058 WASHER, FLAT: round, 1-4 x 20, screw EA 2 * * * * * * * * * * * * GROUP 40 - ELECTRIC MOTORS AND GENERATORS 4000 - GENERATOR ASSEMBLY 5310-269-4040 NUT, SELF-LOCKING, HEXAGON: 5-8 x 11 EA 4 EA 4 5310-823-8803 SCREW, CAP, HEXAGON BEAD: 5-16 x 11 x 1-3/8 MS90725-161 (96906) WASHER, FLAT: round, 5-8, screw EA 4 EA 2 EA 1 EA 1 EA 3 5310-913-9776 NUT, PLAIN, HEXAGON BREAKERS: 3-8 x 16 FFN836 (81348) NUT, PLAIN, WING BREAKERS: 3-8 x 16 MS35425-28 (96906) STUD: 3/8 x 162-1-2 in. lg 13214E1223 (96906) WASHER, FLAT: round, 3/8 in. screw AN961-616 (88044) WASHER, LOCK, FLAT: external tooth, 3-8 EA 3 * * * * 4019 - RADIO INTERFERENCE SUPPRESSION GROUP 42 - ELECTRICAL EQUIPMENT 4216 - MISCELLANEOUS WIRING AND FITTINGS 5310-088-1251 NUT, SELF-LOCKING, HEXAGON: 1-4 x 20 screw EA 4 * * * * 5305-225-3839 SCREW, CAP, HEXAGON HEAD: 1-4 x 20 EA 4 * * * * 5310-809-4058 WASHER, FLAT: round, 1-4 x 20 screw EA 4 * * * * EA 1 * * * * * * * * GROUP 76 - FIRE FIGHTING EQUIPMENT COMPONENTS 00125 P C 00126 00127 (5) QTY INC IN UNIT NUT, SELF-LOCKING, HEXAGON:1-4 x.20 00120 O 00121 O 00122 O 00123 00124 (4) UNIT OF MEAS 5310-088-1251 00109 O 00110 X2 O 00111 O 00112 00113 (3) DESCRIPTION 7638 - PORTABLE FIRE FIGHTING EQUIPMENT 4210-555-8837 EXTINGUISHER, FIRE: w/bracket MILE52031 (81349) GROUP 95 - GENERAL USE STANDARDIZED PARTS 9501 - HARDWARE SUPPLIES AND BULK MATERIAL, COMMON WEBBING, TEXTILE, NYLON: 1 in. wide MILW4088 (81349) FT 16-15 TM 5-6115-365-15 C1 (1) (2) (3) (4) DESCRIPTION FEDERAL SMR CODE STOCK NUMBER USABLE UNIT REF NUMBER & MFR CODE ON CODE (5) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC OF IN MEAS UNIT (6) (7) ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. PART II REPAIR PARTS FOR DS, GS, AND DEPOT MAINTENANCE 00001 GROUP 01 - ENGINE 00002 00003 O 00004 O 00005 00006 00007 X2 O 00008 X2 F 00009 X2 O 00010 X2 O 00011 X2 O 00012 X2 O 00013 X2 O 00014 X2 O 00015 O 00016 O 00017 O 00018 O 00019 O 00020 O 00021 O 00022 O 00023 X2 O 00024 O 00025 O 00026 12 O 00027 12 O 00028 16-16 O 0106 - ENGINE LUBRICATION SYSTEM 5320-282-7822NUT, UNION: oil drain hose EA 1 * * * * * * * * 4730-766-7908 UNION, FLARED TUBE: oil drain EA 1 * * * * * * * * 5310-754-2005 WASHER, LOCK: oil drain hose EA 1 * * * * * * * * 5310-225-6993 GROUP 15 - FRAME, TOWING ATTACHMENTS AND DRAWBARS 1501 - FRAME ASSEMBLY BRACKET ASSEMBLY EA 1 13214E1214 (97403) BRACKET: receptacle EA 1 13216E7449 (97403) BRACKET, SHELTER EA 1 13216E7442 (97403) CLAMP: ground round EA 4 13212E3617-1 (97403) CLAMP, PLAIN: support loop EA 2 MS21103D3 (96906) CLIP, SPRING EA 1 13214E1213-1 (97403) HOLIER, SPOUT EA 1 13212E3553-2 (97403) NUT, HEXAGON, SELF-LOCKING: 10X32 screw EA 2 MS21044N3 (96906) NUT, SELF-LOCKINGHEXAGON: 1-2X13 EA 8 * * * * * * * * 5310-088-1251 NUT, SELF-LOCKING, HEXAGON: 1-4X20 EA 2 * * * * * * * * 5310-088-1251 NUT, SELF-LOCKING, HEXAGON: 1-4X20 EA 4 * * * * * * * * 5310-088-1251 NUT, SELF-LOCKING, HEXAGON: 1-4X20, screw NUT, SELF-LOCKING, HEXAGON: 1-4X20, screw NUT, SELF-LOCKING, HEXAGON: 1-4X20 EA 4 * * * * * * * * EA 4 * * * * * * * * EA 4 * * * * * * * * EA 1 * * * * * * * * 5310-088-1251 NUT, SELF-LOCKING, HEXAGON: 1-4X20, screw NUT, SELF-LOCKING, HEXAGON: 1-4X20 EA 8 * * * * * * * * EA 2 5310-984-3806 NUT, SELF-LOCKING, HEXAGON: 3-4X10, screw MS51922-57 (96906) NUT, SELF-LOCKING, HEXAGON: 5-16X18 EA 2 * * * * * * * * 5310-984-3806 NUT, SELF-LOCKING, HEXAGON: 5-16X18 EA 10 * * * * * * * * RACK, BLOWER, HOUSING 13216E7437 (97403) RACK, CABLE REEL 13216E7439 (97403) EA 1 EA 1 5340-999-6277 5340-914-2578 7240-920-5328 5310-088-1251 5310-088-1251 5310-088-1251 TM 5-6115-365-15 C1 (1) (2) (3) (4) USABLE UNIT FEDERAL SMR CODE X2 O 00029 O 00030 O 00031 X2 O 00032 X2 O 00033 X2 O 00034 X2 O 00035 O 00036 X2 O 00037 X2 O 00038 X2 O 00039 X2 O 00040 X2 O 00041 O 00042 O 00043 O 00044 O 000A5 O 00046 O 00047 O 00048 O 00049 O 00050 X2 O 00051 O 00052 00053 00054 X2 00055 X2 00056 O 00057 O 00058 X2 DR 00059 O 00060 STOCK NUMBER (5) (6) (7) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER DESCRIPTION REF NUMBER & MFR CODE ON CODE INC OF IN MEAS UNIT ALLOWANCE ALLOWANCE 100 (9) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. EA 8 5305-068-0501 SCREW, CAP, HEXAGON HEAD: 1-2X13X1-1/4 MS90725-111 (96906) SCREW, CAP, HEXAGON HEAD: 1-4X20X5-8 EA 1 * * * * * * * * 5305-068-0501 SCREW, CAP, HEXAGON HEAD: 1-4X20X5-8 EA 2 * * * * * * * * EA 4 EA 4 EA 4 EA 4 5306-225-8499 SCREW, CAP, HEXAGON HEAD: 1-4X20X7-8 MS90725-7 (96906) SCREW, CAP, HEXAGON HEAD: 1-4X20X7-8 MS90725-7 (96906) SCREW, CAP, HEXAGON HEAD: 1-4X20X7-8 MS90725-7 (96906) SCREW, CAP, HEXAGON HEAD: 1-4X20X7 - 8 MS90725-7 (96906) SCREW, CAP, HEXAGON: 5-16X18X1 EA 10 * * * * * * * * EA 2 EA 8 EA 2 EA 2 EA 2 5310-809-5998 SCREW, CAP, HEXAGON HEAD: 5-16X18X3-4 MS90725-32 (96906) SCREW, MACHINE: flat head MS35190-289 (96906) SCREW, MACHINE: pan head MS35207-266 (96906) SETSCREW, HEXAGON:socket, 3-X16X1 IN. MS51963-107 (96906) STUD: 3-4X10, special 13216E7438 (97403) WASHER, FLAT: round, 1-2 in. screw EA 8 * * * * * * * * 5310-809-4058 WASHER, FLAT: round, 1-4 in. screw EA 1 * * * * * * * * 5310-809-4058 WASHER, FLAT: round, 1-4 in. screw EA 4 * * * * * * * * 5310-809-4058 WASHER, FLAT: round, 1-4 in. screw EA 2 * * * * * * * * 5310-809-4058 WASHER, FLAT: round, 1-4X20 screw EA 4 * * * * * * * * 5310-809-4058 WASHER, FLAT: round, 1-4X20 screw EA 4 * * * * * * * * 5310-809-4058 WASHER, FLAT: round, 1-4X20 screw EA 4 * * * * * * * * 5310-809-4058 WASHER, FLAT: round, 1-4 in. screw EA 8 * * * * * * * * 5310-809-8546 WASHER, FLAT: round, 10X32 screw EA 2 * * * * * * * * EA 2 5310-081-4219 WASHER, FLAT round, 3/4 in. screw MS27183-23 (96906) WASHER, FLAT: round, 5-16 screw EA 12 * * * * * * * * EA 1 11X6-1/2 in. lg EA 2 EA 8 * * * * * * * * * * * * * * * * * * * * * * * * 5310-269-4040 GROUP 18 - BODY, CAB, HOOD AND HULL 1810 - CARGO BODY BODY, TRAILER 13216E7432 (97403) BOLT, HEXAGON HEAD: FFB575 (97403) NUT, SELF-LOCKING, HEXAGON 5/8X11 bolt 5305-724-5911 SCREW, CAP, HEXAGON HEAD: 5/8X11X1-3/4 EA 6 2330-141-8052 TRAILER: M103A3 modified MS530291-1 (96906) WASHER, FLAT: round, 5/8 in. bolt EA 1 EA 8 DR O 5310-823-8803 (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 16-17 TM 5-6115-365-15 C1 (1) (2) (3) (4) DESCRIPTION FEDERAL SMR CODE STOCK NUMBER USABLE UNIT ON CODE REF NUMBER & MFR CODE 00061 GROUP 22 - BODY CHASSIS OR HULL, AND ACCESSORY ITEMS 00062 2201 - CANVAS ITEMS P O 00063 P O 00064 O 00065 O 00066 X2 O 00067 O 00068 X2 O 00069 X2 O 00070 POR 00071 X2 O 00072 X2 O 00073 M D 00074 2540-926-1003 P D 00075 M D 00076 5340-922-5653 P D 00077 M D 00078 5340-922-5653 INC (7) ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. EA 2 * * * * * * 4 4 EA 4 * * 2 * * 2 8 8 5310-080-8495 EA 2 * * * * * * * * 5310-087-4652 NUT, SELF-LOCKING, HEXAGON: 3-8X16 screw EA 12 * * * * * * * * EA 2 5305-269-3211 SCREW, CAP, HEXAGON HEAD: 1-4X20X2 IN. MS35307-314 (96906) SCREW, CAP, HEXAGON HEAD: 3-8X16X1 IN. EA 16 * * * * * * * * EA 1 * 2 2 * 2 2 13 13 5310-809-4058 SHIELD 13216E7433 (97403) SHIM (As required) 13212E3590 (97403) TARPAULIN 13216E7434 (97403) BUCKLE: spring action MS51929-2 (96906) CLIP, END, STRAP MILC496 (81349) STRAP, WEBBING 13216E7443 (97403) MANUFACTURE FROM: WEBBING, TEXTILE: nylon 1 in. MILW4088 (81349) STRAP, WEBBING: 43 in. lg 13216E7445-1 (97403) MANUFACTURE FROM: WEBBING, TEXT-LE: nylon 1 in. MILW4088 (81349) STRAP, WEBBING:43 in. lg 13216E7444-1 (97403) MANUFACTURE FROM: WEBBING, TEXTILE: nylon 1 in. MILW4088 (81349) STRAP, WEBBING:55 in. lg 13216E7445-2 (97403) MANUFACTURE FROM: WEBBING, TEXTI LE: nylon 1 in. MILW4088 (81349) STRAP, WEBBING: 77 in. lg 13216E7444-2 (97403) MANUFACTURE FROM: WEBBING, TEXTILE: nylon 1 in. MILW4088 (81349) WASHER, FLAT: round, 1-4X20 screw 5310-933-8121 2540-924-8478 P D 00081 M D 00082 16-18 (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER OF IN MEAS UNIT (6) BOW, TRAILER, TARPAULIN: 55.75 in. height 13212E3597-2 (97403) BOW, TRAILER, TARPAULIN: 68 in. height 13212E3597-1 (97403) NUT, PLAIN, WING: 1-4X20 screw P D 00079 M D 00080 P D 00083 O 00084 X2 O 00085 O 00086 X2 O 00087 (5) EA wide EA 1 EA 8 EA 13 EA 2 FT EA wide wide wide wide 9501 SEE GRP 9501 SEE GRP 9501 SEE GRP 9501 1 FT EA SEE GRP 1 FT EA 9501 2 FT EA SEE GRP 2 FT EA 4 WASHER, FLAT: round, 3-8X16 screw MS27183-14 (96906) WASHER, LOCK: helical, 1-4X20 screw EA 16 EA 2 WASHER, LOCK: helical, 3-8X16 screw MS35338-46 (96906) EA 4 * * * * * * * * * * * * * * * * TM 5-6115-365-15 C1 (1) (2) (3) (4) DESCRIPTION FEDERAL SMR CODE STOCK NUMBER 00088 X2 O 00089 P O 00090 X2 O 00091 X2 O 00092 X2 O 00093 X2 O 00094 P C 00095 O 00096 O 00097 O 00098 P O 00099 P O 00100 P C 00101 12 O 00102 X2 O 00103 O 00104 X2 O 00105 O 00106 X2 O 00107 O 00108 O 00109 O 00110 X2 O 00111 X2 O 00112 00113 X2 O 00114 X2 O 00115 USABLE UNIT REF NUMBER & MFR CODE ON CODE (5) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC OF IN MEAS UNIT (6) (7) ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. 2202 - ACCESSORY ITEMS EA 1 EA 2 EA 6 EA 6 EA 2 EA 1 EA 5310-088-1251 AXLE, CABLE REEL 13216E7447 (97403) HEARING 13214E1294 (97403) BRACKET ASSEMBLY: liquid container 553052-1 (96906) CAN, GASOLINE: Military 5 gal. MILC1283 (81349) CLAMP 13216E7435 (97403) CLAMP 13216E7436 (97403) HAMMER: hand type X class 1 GGGH86 (81348) NUT, SELF-LOCKING, HEXAGON: 1-4X20 screw 5310-088-1251 3120-939-6692 * * 2 * * 2 10 10 1 * * 2 * * 2 10 10 EA 4 * * * * * * * * NUT, SELF-LOCKING, HEXAGON: 1-4X2 0 screw EA 8 * * * * * * * * 5310-087-4652 NUT, SELF-LOCKING, HEXAGON: 3-8X16 EA 24 * * * * * * * * 9905-202-3639 REFLECTOR:amber clearance indicator MS35387-2 (96906) REFLECTOR: red clearance indicator MS35387-1 (96906) ROD: ground, Type 2, Style 2 MILR11461 (81349) SCREW, CAP, HEXAGON HEAD: 1-4X20X1-2 lg MS90725-3 (969o6) SCREW, CAP, HEXAGON HEAD: 1-4X20X1-1/2 MS90725-12 (96906) SCREW, CAP, HEXAGON HEAD: 1-4X20X1-1/4 EA 2 * * * * * * 6 6 EA 4 * 2 2 * 2 2 12 12 EA 2 * * 2 * * 2 10 10 EA 4 EA 4 EA 2 * * * * * * * * SCREW, CAP, HEXAGON HEAD: 1-4X20X1-2 lg MS90725-3 (96906) EA 8 5305-269-3211 SCREW, CAP, HEXAGON HEAD: 3-8X16X1 EA 24 * * * * * * * * 7240-177-6154 EA 1 5310-809-4058 SPOUT, CAN: flexible MILS1285 (81349) WASHER, FLAT: round, 1-4 in. screw EA 4 * * * * * * * * 5310-809-4058 WASHER, FLAT: round, 1-4X20 screw EA 8 * * * * * * * * 5310-809-4061 WASHER, FLAT: round, 3-8 screw EA 24 * * * * * * * * WASHER, LOCK: helical, 1-4 IN. MS35338-44 (96906) EA 2 WASHER, LOCK: helical, 1/4 MS35338-44 (96906) EA 4 EA 1 EA 1 2590-473-6331 7240-222-3088 5120-203-4656 9905-205-2795 5975-878-3791 5305-071-2241 2210 - DATA PLATES PLATE, IDENTIFICATION 13205E4918 (96906) PLATE, IDENTIFICATION 13205E4916-27 (97403) 16-19 TM 5-6115-365-15 C1 (1) (2) (3) (4) DESCRIPTION FEDERAL SMR CODE STOCK NUMBER USABLE UNIT REF NUMBER & MFR CODE ON CODE 00116 GROUP 29 - AUXILIARY GENERATOR AND ENGINE AND CONTROLS 00117 2941 - ENGINE MUFFLER, EXHAUST AND TAIL PIPES P P 00118 O 00119 O 00120 P F 00121 O 00122 00123 5340-917-6400 X2 O 00132 X2 O 00133 42 O 00134 X2 F 00135 X2 O 00136 O 00137 00138 00139 X2 F 00140 O 00141 O 00142 O 00143 16-20 INC (7) ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. EA 1 * 2 2 * 2 2 12 6 5310-088-1251 EA 2 * * * * * * * * 5305-225-3839 SCREW, CAP, HEXAGON: 1-4X20X1 EA 2 * * * * * * * * 6115-934-7878 TUBE EXHAUST 13214E1389 (97403i WASHER, FLAT: round, 1-4X20, screw EA 1 * 2 2 * 2 2 12 6 EA 2 * * * * * * * * * * * * * * * * * * * * * * * * 5310-809-4058 GROUP 40 - ELECTRIC MOTORS AND GENERATORS 4000 - GENERATOR ASSEMBLY 6115-937-1793 GENERATOR SET: HF10MD400Z EA 1 5310-269-4040 NUT, SELF-LOCKING, HEXAGON: 5-8X11 EA 4 EA 4 5310-823-8803 SCREW , CAP, HEXAGON HEAD: 5-16X11X1-3/8 MS90725-161 (96906) WASHER, FLAT: round, 5-8, screw EA 4 EA 1 4019 - RADIO INTERFERENCE SUPPRESSION H F 00130 P F 00131 (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER OF IN MEAS UNIT (6) CLAMP ASSEMBLY:1X7-8 max, od 13212E3592-4 (97403) NUT, SELF-LOCKING, HEXAGON: 1-4X20 00124 X2 FR 00125 O 00126 X2 O 00127 O 00128 00129 (5) 6145-395-8799 LEAD, ELECTRICAL: ground QQW343TYPECCLASSB (81348) MANUFACTURE FROM: WIRE , ELECTRICAL: No. 6 AWG, Type RB, Class I (As required) QQW343TYPECCLASSB (81348) NUT, PLAIN, HEXAGON BREAKERS: 3-8X16 FNN836 (81348) NUT, PLAIN, WING BREAKERS: 3-8X16 MS35425-28 (96906) STUD: 3/8X162-1-2 in. lg 13214E223 (96906) TERMINAL, LUG: No. 6 AWG, Type 1CL1 MS20659-110 (96906) WASHER, FLAT: round, 3/8 in screw AN961-616 (88044) WASHER: LOCK, FLAT: external tooth, 3-8 FT SE GRP EA 2 EA 1 EA 1 EA 1 EA 3 EA 3 EA 1 5310-088-1251 CABLE ASSEMBLY 13216E7448 (97403) NUT, SELF-LOCKING, HEXAGON: 1-4X20, screw EA 5305-225-3839 SCREW, CAP, HEXAGON: 1-4X20 5310-809-4058 WASHER, FLAT: round, 1-4X20, screw 5310-913-9776 9501 * * * * * * * * 4 * * * * * * * * EA 4 * * * * * * * * EA 4 * * * * * * * * GROUP 42 - ELECTRICAL EQUIPMENT 4216 - MISCELLANEOUS WIRING AND FITTINGS TM 5-6115-365-15 C1 (1) (2) (3) (4) DESCRIPTION FEDERAL SMR CODE STOCK NUMBER USABLE UNIT REF NUMBER & MFR CODE 00144 GROUP 76 - FIRE FIGHTING EQUIPMENT COMPONENTS 00145 7638 - PORTABLE FIRE FIGHTING EQUIPMENT P C 00146 4210-555-8837 EXTINGUISHER, FIRE: w/bracket MILE52031 (81349) 00147 GROUP 95 - GENERAL USE STANDARDIZED PARTS 00148 9501 - HARDWARE SUPPLIES AND BULK MATERIAL, COMMON P O 00149 P F 00150 WEBBING, TEXTILE, NYLON: 1 in. wide MILW4088 (81349) WIRE: No. 6 AWG, Type RB, Class 1 QQW343TYPECCLASSB (81348) ON CODE (5) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC OF IN MEAS UNIT (6) (7) ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. EA 1 * * 2 * * 2 10 10 FT * * * * * * * 60 60 EA * * * * * * * 16-21 TM 5-6115-365-15 CHAPTER 17 GENERATOR SET PU-375B/G Section I. DESCRIPTION AND DATA 17-1. Description 17-2.1. General a. General. The PU-375B/G is a self-contained, mobile, general purpose power supply (Fig. 17-1). The set is comprised of a 10 kW, Model HF-10-MD Military Standard generator set mounted on a 3/4-ton M101A1 trailer and includes the components listed in table 17-1. The generator is powered by a directly coupled 4cylinder 20-hp Military Standard Model 4A084-III engine. a. Maintenance Forms and Records. Every mission begins and ends with the paperwork. There isn't much of it, but you have to keep it up. The forms and records you fill out have several uses; they are a permanent record of the services, repairs, and modifications made on your equipment; they are reports to Organizational Maintenance and to your Commander; and they are a checklist for you when you want to know what is wrong with the equipment after its last use, and whether those faults have been fixed. For information you need on forms and records, see: DA Pamphlet 738750. b. Generator. For description and generator operation and maintenance information not covered in this chapter, refer to TM 5-6115-450-15. c. Engine. For description and engine maintenance and operation information not covered in this chapter, refer to TM 5-2805-259-14. d. Trailer. For description and trailer maintenance information not covered in this chapter, refer to TM 9-2330-202-14. e. Lubrication. Refer to LO 9-2330-202-12 and LO 5-2805-259-14 for lubrication information required for PU-375B/G. b. Preventive Maintenance Checks and Services. (See Table 17-2) (1) Do your before (B) PREVENTIVE MAINTENANCE just before you operate your equipment. Pay attention to the CAUTIONS and WARNINGS. (2) Do your during (D) PREVENTIVE MAINTENANCE while the equipment and/or its component systems are in operation. 17-2. Tabulated Data Table 17-1 lists the components for PU-375B/G. (3) Do your after (A) PREVENTIVE MAINTENANCE right after operating the equipment. Pay attention to the CAUTIONS and WARNINGS. Table 17-1. PU-375B/G Components FSN Qty 2330-898-6779 6115-937-1793 1 1 2590-420-8929 4210-555-8837 5975-878-3791 5120-265-7462 1 1 2 1 Nomenclature Trailer: M101A1, 3/4-ton Generator Set, 10 kW, HF- 10-MD Leg Prop assembly, trailer Fire extinguisher Ground rod w/attachments Sledge hammer (4) Do your MAINTENANCE weekly. weekly (W) PREVENTIVE (5) Do your monthly MAINTENANCE once a month. (M) PREVENTIVE (6) If something doesn't work, troubleshoot it with the instructions in the appropriate TM and notify your supervisor. (7) Always do your PREVENTIVE MAINTENANCE in the same order until it gets to be a habit. Once you've had some practice, you'll spot anything wrong in a hurry. Change 10 17-1 TM 5-6115-365-15 (8) If anything looks wrong and you can't fix it, write it on your DA Form 2404. If you find something seriously wrong, report it to Organizational Maintenance RIGHT NOW. (9) When you do your PREVENTIVE MAINTENANCE, take along the tools you need to make all the checks. You always need a rag or two, also. e. Hydraulic Lines and Fittings. Look for wear, damage, leaks, and make sure clamps and fittings are tight. Wet spots show leaks, of course, but a stain around a fitting or connector can mean a leak. If a leak comes from a loose fitting or connector, report it to Organizational Maintenance. If something is broken or worn out, report it to Organizational Maintenance. 17-2.3. Fluid Leakage. 17-2.2. General Maintenance Procedures a. Cleanliness. Dirt, grease, oil, and debris only get in the way and may cover up a serious problem. Clean as you work and as needed. Use dry cleaning solvent Type II, Fed. Spec PD-680, on all metal surfaces. WARNING Dry cleaning solvent, Type II, Fed. Spec PD-680, is potentially dangerous to personnel and property. Do not use near open flame or excessive heat. Flash point of solvent is 139°° F (59.4°° C). b. Bolts, Nuts, and Screws. Check them all for obvious looseness, missing, bent, or broken condition. You can't try them all with a tool, of course, but look for chipped paint, bare metal, or rust around bolt heads. If you find one you think is loose, tighten it, or report it to Organizational Maintenance. c. Welds. Look for loose or chipped paint, rust, or gaps where parts are welded together. If you find a bad weld, report it to Organizational Maintenance. d. Electric Wires and Connectors. Look for cracked or broken insulation, bare wires, and loose or broken connectors. Check for loose connectors and make sure the wires are in good shape. Report loose connectors and bad wires to organizational maintenance. It is necessary for you to know how fluid leakage affects the status of the fuel, lubricating, coolant and hydraulic systems. The following are definitions of the types/classes of leakage you need to know to be able to determine the status of your equipment. Learn, then be familiar with them and REMEMBER-WHEN in DOUBT, NOTIFY YOUR SUPERVISOR. CAUTION Equipment operation is allowable with minor leakages (Class I or II) except fuel. Of course, consideration must be given to the fluid capacity in the item/system being checked/inspected. When in doubt, notify your supervisor. When operating with Class I or II leaks, check fluid levels more often than required in your PMCS. Class III leaks should be reported to your supervisor or to Organizational Maintenance. a. Class I. Seepage of fluid (as indicated by wetness or discoloration) not great enough to form drops. b. Class II. Leakage of fluid great enough to form drops but not enough to cause drops to drip from item being checked/inspected. c. Class III. Leakage of fluid great enough to form drops that fall from the item being checked/inspected. 17-2 Change 10 TM 5-6115-365-15 Table 17-2. Operator/Crew Preventive Maintenance Checks and Services NOTE These checks are to be made in the order listed, within designated interval. B - Before operation D - During operation Item No. 1 Interval B D A W M • • A - After operation W - Weekly Item to be Inspected Procedure: Check for and have repaired, filled, or adjusted as needed Equipment is not Ready/available if: GENERATOR SET a. Check for proper ground connection. • M - Monthly Generator set is not properly grounded. b. Remove canvas cover from generator set, if provided. 2 CONTROLS AND INSTRUMENTS • a. CURRENT INDICATOR METER Indicates percent of applied load, not to exceed 100%. Rotate ammeter phase selector switch to monitor load applied to each phase. No indication when load is applied. • b. BATTERY CHARGING AMMETER Indicates on + side of scale during normal operation. Ammeter indicates a discharge. • c. OIL PRESSURE GAGE Normal reading is 20 to 60 PSI (1.406 to 4.218 Kg/sq cm). Oil pressure below 20 psi. • d. AC VOLTMETER Indicates output voltage. Adjust for desired voltage. Change voltage selector switch to monitor the voltage for each phase combination. Desired voltage cannot be obtained and maintained. • e. FREQUENCY METER Indicates generator frequency. Normal Readings: MEP-0 18A, 60 HZ (red line) MEP-023A, 400 HZ (red line) Meter does not indicate the proper frequency. • f. INSIDE INSTRUMENT PANEL Check for loose wiring, corroded wiring and loose electrical components. Faulty wiring or improper mounting of electrical components. • g. FIRE EXTINGUISHER Check for damaged or broken seal or contents indicator. Extinguisher seal broken or contents indicator shows less than fully charged. Change 10 17-2.1 TM 5-6115-365-15 Table 17-2. Operator/Crew Preventive Maintenance Checks and Services (cont.) NOTE These checks are to be made in the order listed, within designated interval. B - Before operation D - During operation Item No. Item to be Inspected Procedure: Check for and have repaired, filled, or adjusted as needed Interval B D A W M 3 A - After operation W - Weekly M - Monthly Equipment is not Ready/available if: BATTERIES • Insure connections are tight, not corroded and wires are not frayed or damaged. Check for leaks. 4 Battery missing or will not crank engine. FUEL CAN WARNING Do not fill fuel can while smoking or in vicinity of an open flame, provide a metal-to-metal contact between the container and the fuel can to prevent a spark from being generated as fuel flows over metallic surfaces. Failure to observe this may result in death to personnel. Do not fill the fuel can while the engine is running. Gasoline spilled on a hot engine may ignite. • Add fuel as required to maintain operation. Do not overfill. Fill can after operation to minimize condensation in fuel can, and ready unit for next day's operation. Ensure generator set has cooled off before installing canvas cover. 5 • • • ENGINE Inspect the engine for loose or missing wiring, parts and for any oil or fuel leaks. 6 • OIL LEVEL Check oil level. Add oil as required. 7 • • • • 17-2.2 Change 10 FUEL FILTER Inspect fuel filter for dirt, water or sediment. *Clean Class III oil leak or ANY fuel leak. Below add or above full mark. TM 5-6115-365-15 Table 17-2. Operator/Crew Preventive Maintenance Checks and Services (cont.) NOTE These checks are to be made in the order listed, within designated interval. B - Before operation D - During operation Item No. 8 Interval B D A W M • • A - After operation W - Weekly Item to be Inspected Procedure: Check for and have repaired, filled, or adjusted as needed AIR CLEANER Inspect for obstructions and clean if necessary. NOTE M - Monthly Equipment is not Ready/available if: Restriction indicator shows fully red or element is torn, dented, or damaged. When restriction indicator shows fully red, remove element from body and clean element with low pressure compressed air. If element is torn, dented, or damaged, replace element. 9 WHEELS AND TIRES WARNING Improperly seated lockring could blow off. Never attempt to seat a lockring when tire is inflated. Serious injury or loss of life could result. • • a. Check for proper mounting of wheel assembly lockring. • b. Remove any glass, nails, or other debris imbedded in tread. • c. Check tires for obvious damage such as cuts, bruises, bulges, and flats. • d. Check tire pressure according to table below. Tire size Highway Cross country Sand 11:00-20 45 psi 25 psi 20 psi Lockring is improperly mounted. One tire is flat, missing or unserviceable. Tire will not hold air pressure. 9:00-20 50 psi 35 psi 25 psi Change 10 17-2.3 TM 5-6115-365-15 Table 17-2. Operator/Crew Preventive Maintenance Checks and Services (cont.) NOTE These checks are to be made in the order listed, within designated interval. B - Before operation D - During operation Item No. Interval B D A W M 10 A - After operation W - Weekly Item to be Inspected Procedure: Check for and have repaired, filled, or adjusted as needed M - Monthly Equipment is not Ready/available if: FRAME SUSPENSION • 11 Check for cracks or broken welds. Cracked or has a broken weld. LIGHTS AND REFLECTORS • 12 Check for obvious damage or looseness of lights, lenses, and reflectors. Check for proper operation. Lights or reflectors are damaged or missing. BODY, CARGO, M105 SERIES • a. Check that stake racks and roof bows are properly installed and not broken or damaged. • • b. Check to see that paulin is not torn or damaged and is properly tied down. 13 LANDING LEG • 17-2.4 Change 10 Check for proper mounting, alinement, and general condition. Landing leg is seized, damaged or missing. TM 5-6115-365-15 Table 17-2. Operator/Crew Preventive Maintenance Checks and Services (cont.) NOTE These checks are to be made in the order listed, within designated interval. B - Before operation D - During operation Item No. Interval B D A W M 14 A - After operation W - Weekly Item to be Inspected Procedure: Check for and have repaired, filled, or adjusted as needed M - Monthly Equipment is not Ready/available if: INTERVEHICULAR CABLE • • Check for general condition of cable and plug. 15 Intervehicular cable is broken or missing. BRAKE SYSTEM • • a. Check for leakage of brake fluid from master cylinder, hydraulic brake lines, fittings, and brake fluid reservoir. Brake system has any leak. • • b. Check air lines, hoses, fittings, filters, and brake air chamber for leaks and general conditions. Any leaks are detected. • c. Check for proper operation of handbrake. Handbrakes cannot be adjusted. d. Check for proper operation of service brakes. Brakes do not operate properly. • WARNING Feel brake drums and hubs cautiously. Brake drums and hubs may be very hot. Failure to do so may cause injury to personnel. • e. Feel for overheated brake drum or hub. Brake drum or hub is excessively hot. Change 10 17-2.5 TM 5-6115-365-15 CAUTION REMOVE TARPAULIN, BOWS AND RACKS BEFORE OPERATION. BE SURE TAILGATE IS DOWN AND REMOVE ANYTHING IN THE TRAILER THAT MIGHT OBSTRUCT THE FREE CIRCULATION OF AIR. LENGTH WIDTH HEIGHT WEIGHT SHIPPING DIMENSIONS 147 INCHES 74 INCHES 80 INCHES 2850 POUNDS Figure 17-1. PU-375B/G, left front, 3/4 view. 17-2.6 Change 10 TM 5-6115-365-15 C2 Section II. OPERATING INSTRUCTIONS 17-3. Setting-up Instructions a. Leveling. (1) Locate the trailer on as level a surface as possible in order for the generator set to operate efficiently. (1) The generator set must be grounded prior to operation. The ground may be any of three methods, depending on the location and terrain. (a) A ground rod driven to a depth of 8 feet. (2) Set brakes and block wheels securely to prevent any movement. Operate the handbrake at weekly intervals to assure freedom of linkage. piping system. (b) An underground metallic water (c) A metal plate (9 sq. ft.) buried at a (3) Pull leg support down and adjust length for firm contact with ground. WARNING Wheels must be blocked, brakes set, and leg support down in support position before attempting to roll up tarpaulin and before starting to assemble or set-up the equipment for operation. b. Preparation for Starting. (1) Roll up tarpaulin and remove bows and racks. (Fig. 17-2) (2) Open trailer tailgate and remove all loose auxiliary items and anything else that might block the free circulation of air through the trailer and around the generator set. CAUTION It is of foremost importance that there be free circulation of air around the generator set at all times during operation. Inadequate ventilation is a major cause of damage to equipment. c. Grounding. WARNING Never operate the generator set until it has been properly grounded. Electrical defects in the load lines or equipment can cause death by electrocution when contact is made with an ungrounded system. depth of 4 feet. (2) The ground lead must be No. 6 AWG copper wire bolted or clamped to the rod, plate, or piping system. (3) Connect the other end of the ground lead to the generator set ground terminal stud and connect the generator to the ground terminal stud as shown in figure 17-3. WARNING Never operate the generator set in an enclosed area unless the exhaust gases are piped to the outside. Inhalation of exhaust fumes will result in serious illness or death. 17-4. Starting a. Perform setting-up and pre-starting procedures (para 17-3). b. Start the TM 5-6115-450-15. generator 17-5. Stopping Stop the generator TM 5-6115-450-15. set as instructed in as instructed in 17-6. Operation a. Operate the generator set as instructed in TM 5-6115-450-15. b. Perform the fuel transfer procedure as instructed in figure 17-4. 17-3 TM 5-6115-365-15 C2 ME 6115-365-15/17-2 C2 Figure 17-2. Bows and rocks, removal and installations. 17-4 TM 5-6115-365-15 C2 (Figure 17-3 Sheet 1 of 2) (Figure 17-3 Sheet 2 of 2) ME 6116-365-15/17-3 (1) C2 Figure 17-3. PU-375B/G set up for operation (sheet 1 of 2). 17-5 TM 5-6115-365-15 C2 ME 6116-365-15/17-3 (2) C2 Figure 17-3. PU-375B/G set up for operation (sheet 2 of 2). 17-6 TM 5-6115-365-15 C2 ME 6116-365-15/17-4 C2 Figure 17-4. Fuel system connection and transfer procedure. 17-7 TM 5-6115-365-15 C2 Section III. OPERATOR'S MAINTENANCE INSTRUCTIONS 17-7. General 17-8. Fuel Tank Cap and Strainer Assembly b. Cleaning and Inspection. (1) Clean metal parts with approved cleaning solvent and dry thoroughly. (2) Inspect cap and strainer for damage and defects. Inspect strainer screen for holes and gasket for deterioration. (3) Replace a defective fuel tank cap, gasket, or strainer. a. Removal. Remove fuel tank cap and pull out the strainer assembly with the chain. c. Installation. neck and install cap. The PU-375B/G is equipped with an under-slung fuel tank mounted under the trailer. The fuel filler neck contains the fuel strainer which must be serviced by the operator. Place strainer assembly in filler Section IV. ORGANIZATIONAL MAINTENANCE INSTRUCTIONS 17-9. Ground Wires and Terminal Stud 17-11. Fuel Tank and Gage Assembly a. Removal. Refer to figure 17-3 and disconnect ground wires, remove clamp and ground terminal stud. a. General. The fuel tank on PU-375B/G is mounted on the underside of the trailer bed, held in place by 2 metal straps that are secured to cross braces welded to the trailer. The fuel gage is mounted on top of the tank. b. Installation. Refer to figure 17-3 and install ground terminal stud, connect ground wires, and install clamp. 17-10. Tarpaulin, Roof Bows, Racks, and Leg Prop a. Removal. (1) Remove tarpaulin from unit. (2) Remove the roof bows and racks as shown in figure 17-2. (3) Remove the hardware that secures the leg prop to the rear underside of the trailer bed and remove leg prop. b. Cleaning and Inspection. (1) Clean tarpaulin, bows, and racks with water and detergent. Clean leg prop with approved cleaning solvent. Dry thoroughly. (2) Inspect tarpaulin for tears, holes, broken or missing ropes and straps, and other defects. Inspect bows, racks, and leg prop for cracks, bends, missing pins, and other defects. c. Installation. (1) Mount the leg prop to the underside of the trailer bed and secure with mounting hardware. (2) Install the racks and roof bows as shown in figure 17-2. (3) Install tarpaulin and secure in desired position. 17-8 b. Removal. (1) Drain fuel tank. (2) Disconnect either end of the ground wire that connects to the fuel gage. (3) Remove the 2 hose clamps and remove the hose that connects the filler neck to the tank. (4) Disconnect the breather line from the fuel tank. (5) Remove the 2 nuts, 2 spacers, and washers that secure the 2 retaining straps to the rear tank brace. When straps are loose at rear, the tank will drop down. (6) Disconnect fuel line from top of tank and remove tank. (7) Remove 2 nuts, spacers, and washers that secure retaining straps to the front brace and remove the straps. (8) Remove the 6 screws and washers that secure the fuel gage to the tank and lift out gage. c. Cleaning and Inspection. (1) Clean all parts with approved cleaning solvent and flush out any dirt and foreign particles from inside the tank. (2) Inspect tank for dents, rust, cracks, and other damage. Inspect straps for defects TM 5-6115-365-15 C2 and damaged or missing hardware. Inspect fuel gage for damage and proper operation. (3) Replace defective or missing parts as necessary. d. Installation. (1) Install the fuel gage in the tank and secure with 6 screws and washers. (2) Secure the 2 retaining straps to the front brace with the 2 nuts, spacers, and washers. (3) Place the tank under the trailer and connect the engine fuel line. Use a jack or other means to lift the tank and hold it in position while the retaining straps are being installed. (4) Secure the 2 straps to the rear brace with 2 nuts, spacers, and washers. (5) Connect the breather line to the fuel tank. (6) Install the hose between the tank and filler neck and secure with the 2 clamps. (7) Connect the fuel gage ground wire. (8) Fill fuel tank. Section V. DIRECT AND GENERAL SUPPORT AND DEPOT MAINTENANCE INSTRUCTIONS 17-12. Generator Set a. Removal. Refer to figure 17-5 as a guide and perform the following steps: (1) Disconnect fuel lines. (2) Disconnect electrical leads and load cable. (3) Disconnect oil drain adapter. (4) Remove 2 bolts and nuts that secure muffler pipe to trailer. (5) Remove the 4 bolts that secure the generator set to the trailer and remove the generator set. b. Installation. Use figure 17-5 as a guide and perform the following steps: (1) Secure the generator set to the trailer bed with 4 bolts. (2) Secure the muffler pipe to trailer bed with 2 bolts and 2 nuts. (3) Connect the oil drain adapter. (4) Connect the electrical leads and cable. (5) Connect fuel lines. 17-13. Tarpaulin, Roof Bows, Racks, and Leg Prop a. Removal. Remove tarpaulin, bows, racks, and leg prop (para 17-10). b. Repair. (1) Patch or sew rips and tears in the tarpaulin. Replace damaged or missing straps or ropes. Replace a tarpaulin that is too badly damaged to be repaired. (2) Weld minor cracks or breaks in the bows or leg prop. Straighten bent bows where possible. Replace defective or missing pins and hardware. Replace bows, racks, or leg prop that are damaged beyond repair. c. Installation. Install racks, roof bows, leg prop, and tarpaulin (para 17-10). 17-9 TM 5-6115-365-15 C2 ME 6116-365-15/17-5 C2 Figure 17-5. PU-3758/G overall component location diagram. 17-10 TM 5-6115-365-15 (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION USABLE ON CODE REF NUMBER & MFG CODE (4) UNIT OF MEAS (5) QTY INC IN UNIT (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) 1-5 6-20 (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. PART I REPAIR PARTS FOR ORGANIZATIONAL MAINTENANCE 00001 GROUP 03 - FUEL SYSTEM 00002 0306 - TANKS, LINES, FITTINGS X2 O 00003 P O 00004 BRACKET, FUEL TANK ASSEMBLY 13205E5080 (97403) CAP, FUEL TANK: tactical vehicle fording MS35645-2 (96906) EA 1 17-7 39 EA 1 17-7 3 X2 O 00005 X2 O 00006 CLAMP, HOSE: 1-13/16-2-3/4, range MS35842-13 (96906) CLAMP, HOSE: 7/16-25/32, range MS35842-10 (96906) EA 2 17-8 7 EA 2 17-7 27 X2 O 00007 X2 O 00008 CLAMP, LOOP, CUSHIONED: 3/4, nom, od MS21104D12 (96906) CLAMP LOOP, CUSHIONED: 518 nom, od MS21104D10 (96906) EA 1 17-7 31 EA 1 17-8 2 X2 O 00009 X2 O 00010 COCK, DRAIN/HOSE BIB: 1/4-18 MS35783-2 (96906) COVER, FUEL TANK 13216E7456 (97403) EA 1 17-9 13 EA 1 17-9 9 X2 O 00011 X2 O 00013 ELBOW: 90 deg, 37 deg, flare, 5/16-1/8 x 1/2-20 SAEJ514 (81343) FILLER, FUEL TANK 13205E5081 (97403) EA 1 17-9 8 EA 1 17-7 4 FILTER 1501596 (12204) FITTING: 37 deg flare, 1/2-20 x 1/2-20 SAEJ514AFIG10C (81343) GAGE, LIQUID, LEVEL 13216E7459 (97403) GASKET 13216E7460 (97403) GASKET, FUEL TANK 13216E7453 (97403) EA 1 17-9 1 EA 1 17-6 6 EA 1 17-9 24 EA 1 17-9 21 EA 1 17-9 5 GASKET, FUEL TANK 13216E7455 (97403) GASKET, LEATHER 7348979 (19702) EA 1 17-9 10 EA 1 17-9 16 X2 O 00021 M O 00022 GROMMET: 1/16GR-1-5/8GR-D3/4H MS35489-120 (96906) GROUND WIRE ASSEMBLY: 10 in., Ig 13216E7462 (97403) MANUFACTURE FROM: EA 1 17-7 33 EA 1 17-9 17 X2 O 00023 P O 00024 X2 O 00025 TERMINAL, LUG: No. 16-14 AWG, No. 10 std MS20659-104 (96906) WIRE, ELECTRIC: No. 14 AWG MILW76 (81349) GUARD, FUEL GAGE 13205E5083 (97403) EA 2 17-7 5 P O 00014 X2 O 00015 X2 O 00016 X2 O 00017 X2 O 00018 X2 O 00019 X2 O 00020 2910-911 -0081 2910-575-0998 5330-01-165-6917 2910-423-2730 FT EA * * * * SEE 1 * * GRP * * 9501 Change 8 17-11 TM 5-6115-365-15 C2 (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION (5) QTY INC IN UNIT (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. * * 17-6 9 EA 1 1-5 * 6-20 * HOSE ASSEMBLY: 5/16 tubing, od, x 48, Ig MS28741-5-0480 (96906) HOSE, FUEL: 2-id x 2-1/2, od, x 3, Ig SAEJ30CLASS30R2TYPE2 (81343) EA 1 * * * * 17-8 1 EA 1 SEE GRP 9501 17-8 6 HOSE, RUBBER: 1/2 id, x 3/4 max, od, x 24 MILH13444TYPEII (81349) EA 1 SEE GRP 9501 17-7 32 X2 O 00030 LOCKNUT: 37 deg flare, 1/2-20 SAEJ514FIG10A (81343) EA 1 17-6 8 X2 O 00031 NUT, INVERTED: 1/2 tube, od, 3/4-18 SAEJ512 (81343) EA 1 17-9 18 X2 O 00032 X2 O 00033 NUT, SELF-LOCKING HEXAGON: 1/4-20 MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 MS51922-1 (96906) EA 4 17-7 8 EA 3 17-7 42 X2 O 00034 NUT, SELF-LOCKING, HEXAGON: 1/4-20 MS51922-1 (96906) EA 2 17-7 38 X2 O 00035 NUT, SELF-LOCKING, HEXAGON: No. 10-32 MS21044N3 (96906) EA 1 17-8 5 X2 O 00036 NUT, SELF-LOCKING, HEXAGON: No. 10-32 MS21044N3 (96906) EA 1 17-7 28 X2 O 00037 X2 O 00038 NUT, SELF-LOCKING, HEXAGON: 3/8-16 MS51922-17 (96906) NUT, SELF-LOCKING, HEXAGON: 5/16-18 MS51922-9 (96906) EA 2 17-7 44 EA 1 17-7 48 X2 O 00039 MOUNT, GAGE 13216E7458 (97403) EA 1 17-9 20 X2 O 00040 PLATE, CONNECTOR 13216E7454-1 (97403) EA 1 17-9 2 X2 O 00041 X2 O PLATE, FUEL TANK 13205E5133 (97403) SCREW, CAP, HEXAGON HEAD: 5/16-18 x 7/8, Ig EA 1 17-7 45 EA 1 17-7 46 00042 X2 O 00043 MS90725-33 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 x 5/8, Ig MS90725-5 (96906) EA 4 17-7 6 X2 O 00044 SCREW, CAP, HEXAGON HEAD: 1/4-20 x 1, Ig MS90725-8 (96906) EA 2 17-7 36 X2 O 00045 SCREW, CAP, HEXAGON HEAD. 114-20 x 7/8, g19 MS90725-7 (96906) EA 3 17-7 40 X2 O 00046 X2 O SCREW, MACHINE: No 10-24 x 3/4, Ig FFS92TYPEIIISTYLE9C (81348) SCREW, MACHINE, PAN HEAD: No. 8-32 x 1/2, Ig EA 10 17-9 7 EA 5 17-9 11 00047 X2 O 00048 MS35206-245 (96906) SCREW, MACHINE, PAN HEAD: 10-32 x 5/8, Ig MS35207-264 (96906) EA 6 17-9 22 X2 O 00049 SCREW, MACHINE, PAN HEAD: 10-32 x 5/8, Ig MS35207-264 (96906) EA 1 17-7 30 X2 O 00050 SCREW, MACHINE, PAN HEAD: No. 10-32 x 5/8. Ig MS35207-264 (96906) EA 1 17-8 3 X2 O 00051 STRAP. FUEL TANK 13205E5082 (97403) EA 1 17-7 35 P O 00026 4720-580-6659 P O 00027 P O 00028 4720-567-1681 P O 00029 2910-881-3432 17-12 REF NUMBER & MFG CODE HOSE ASSEMBLY: detachment fitting. 5/16, od, x 18 MS28741-5-0180 (96906) USABLE ON CODE (4) UNIT OF MEAS TM 5-6115-365-15 C2 (1) SMR CODE P O 00052 P O 00053 P O 00054 X2 O 00055 X2 O 00056 X2 O 00057 X2 O 00058 X2 O 00059 X2 O 00060 X2 O 00061 X2 O 00062 X2 O 00063 X2 O 00064 X2 O 00065 (2) FEDERAL STOCK NUMBER 2930-420-8936 2910-420-8930 (3) DESCRIPTION REF NUMBER & MFG CODE TANK ASSEMBLY, FUEL FILTER 13216E7451-1 (97403) TANK, FUEL 13216E7452 (97403) TUBING: 1/2 od, x .035 wall, x 3, lg SAEJ526 (81343) WASHER, FLAT: round, 3/8 screw size MS27183-15 (96906) WASHER, FLAT: round, 1/4 BSC, size MS27183-10 (96906) WASHER, FLAT: round, No. 10 BSC, size MS27183-8 (96906) WASHER, FLAT: round, No. I0 BSC, size MS27183-8 (96906) WASHER, FLAT: round, 1/4 BSC, size MS27183-10 (96906) WASHER, FLAT: round, 1/4 BSC, size M527183-10 (96906) WASHER, FLAT: round, 5/16 BSC, size MS27183-12 (96906) WASHER, FLAT: round, .531 x 1, .062 x .095 MS27183-18 (96906) WASHER, LOCK, SPRING, HELICAL: No. 8 nom MS35338-42 (96906) WASHER, LOCK, SPRING, HELICAL: No. 10 nom, size MS35338-43 (96906) WASHER, LOCK, SPRING, HELICAL: No. 12 nom, size USASB27-1 (80204) 00066 GROUP 04 - EXHAUST SYSTEM 00067 0401 - MUFFLER AND PIPE X2 O 00068 X2 O 00069 X2 O 00070 P O 00071 X2 O 00072 6115-934-7878 00073 CLAMP ASSEMBLY, TUBE EXHAUST 13212E3592-14(97403) NUT, SELF-LOCKING, HEXAGON: 1/4-20 MS51922-1 (96906) SCREW, CAP, HEXAGON HEAD:1/4-20 x 1, lg MS90725-8 (96906) TUBE EXHAUST 13214E1389 (97403) WASHER, FLAT: round, 1/4 BSC, size MS27183-10 (96906) (5) QTY INC IN UNIT (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. * * 17-7 58 EA 1 1-5 * 6-20 * EA 1 * * a * 17-9 14 EA 1 SEE GRP 9501 17-9 19 EA 2 17-7 43 EA 3 17-7 41 EA 1 17-7 29 EA 1 17-8 4 EA 2 17-7 37 EA 4 17-7 7 EA 1 17-7 47 EA 1 17-6 7 EA 5 17-9 12 EA 6 17-9 23 EA 1 EA 1 17-6 5 EA 2 17-6 4 EA 2 17-6 2 EA 1 17-6 1 EA 4 17-6 3 EA 1 17-7 13 EA 2 17-7 57 EA 2 17-7 53 EA 4 17-7 17 EA 3 17-6 11 17-9 * 6 * * * GROUP 15 - FRAME, TOWING ATTACHMENTS, AND DRAWBARS 00074 X2 O 00075 X2 O 00076 X2 O 00077 X2 O 00078 X2 O 00079 USABLE ON CODE (4) UNIT OF MEAS 1501 - FRAME ASSEMBLY 5340-999-6277 2590-932-7298 BRACKET ASSEMBLY 13214E1214 (97403) BRACKET, FUEL TANK 13205E4953 (97403) BRACKET, FUEL TANK ASSEMBLY 13205E4952 (97403) CLAMP, GROUND ROD 13212E3617-1 (97403) CLAMP, LOOP, CUSHIONED: 3/16, id MS21104D3 (96906) 17-13 TM 5-6115-365-15 C2 (1) SMR CODE X2 O 00080 X2 O 00081 (2) FEDERAL STOCK NUMBER 5340-914-2578 (3) DESCRIPTION REF NUMBER & MFG CODE CLIP SPRING 13214E1213-1 (97403) NUT, PLAIN, HEXAGON JAM: 3/8-16 non-meg MS16203-39 (96906) USABLE ON CODE (4) UNIT OF MEAS (5) QTY INC IN UNIT (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) 1-5 6-20 (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. 17-7 21 EA 1 EA 2 17-7 65 X2 O 00082 X2 O 00083 NUT, PLAIN, HEXAGON, MACHINE, SCREW: 10-24 MS35649-202 (96906) NUT, PLAIN, HEXAGON: 3/8-16 non-mag MS16203-27 (96906) EA 3 17-6 15 EA 1 17-7 63 X2 O 00084 X2 O 00085 NUT, PLAIN, WING BRASS: 3/8-16 MS35425-28 (96906) NUT, SELF-LOCKING, HEXAGON MS51922-1 (96906) EA 1 17-7 67 EA 8 17-7 20 X2 O 00086 X2 O 00087 X2 O 00088 X2 O 00089 X2 O 00090o NUT, SELF-LOCKING, MS51922-1 (96906) NUT, SELF-LOCKING, MS51922-1 (96906) NUT, SELF-LOCKING, MS51922-17 (96906) NUT, SELF-LOCKING, MS51922-17 (96906) NUT, SELF-LOCKING, MS51922-17 (96906) HEXAGON:1/4-20 EA 1 17-7 23 HEXAGON:1/4-20 EA 2 17-7 15 HEXAGON:3/8-16 EA 3 17-7 62 HEXAGON:3/8-16 EA 2 17-7 56 HEXAGON:3/8-16 EA 2 17-7 2 X2 O 00091 X2 O 00092 NUT, SELF-LOCKING, HEXAGON:3/8-16 MS51922-17 (96906) SCREW, CAP, HEXAGON HEAD:1/4-20 x 3/4, lg MS90725-6 (96906) EA 2 17-7 51 EA 1 17-7 24 X2 O 00093 X2 O 00094 SCREW, CAP, HEXAGON HEAD:1/4-20 x 3/4, LG MS90725-6 (96906) SCREW, CAP, HEXAGON HEAD:3/8-16 x 1-3/4 MS90725-65 (96906) EA 2 17-7 16 EA 2 17-7 54 X2 O 00095 X2 O 00096 SCREW, CAP, HEXAGON HEAD:3/8-16 x 1-1/4 MS90725-62 (96906) SCREW, CAP, HEXAGON HEAD:3/8-16 x 2-1/4 MS90725-67 (96906) EA 3 17-7 60 EA 2 17-7 49 X2 O 00097 X2 O 00098 SCREW, MACHINE, FLAT HEAD MS35190-290 (96906) SCREW, MACHINE, PAN HEAD: 10-24 x 5/8, Ig MS35206-264 (96906) EA 8 17-7 18 EA 3 17-6 12 X2 O 00099 X2 O 00100 X2 O 00101 X2 O 00102 X2 O 00103 STUD, GROUNDING 13214E1223 (97403) SHIELD, FUEL TANK 13205E4951 (97403) WASHER, FLAT, ELECTRIC, BRASS: 3/8, size AN961-616 (88044) WASHER, FLAT: round, 1/4 BSC, size MS27183-10 (96906) WASHER, FLAT: round, 1/4 BSC, size MS27183-10 (96906) EA 1 17-7 68 EA 1 17-7 59 EA 4 17-7 66 EA 2 17-7 22 EA 4 17-7 14 X2 O 00104 X2 O 00105 WASHER, FLAT: round, 1/4 BSC, size MS27183-10 (96906) WASHER, FLAT: round, No. 10 BSC, size MS27183-8 (96906) EA 8 17-7 19 EA 3 17-6 13 17-14 TM 5-6115-365-15 C2 (1) SMR CODE (2) FEDERAL STOCK NUMBER REF NUMBER & MFG CODE WASHER, FLAT: round, 3/8 BSC, size MS27183-15 (96906) WASHER, FLAT: round, 3/8 BSC, size MS27183-15 (96906) WASHER, FLAT: round, 3/8 BSC, size MS27183-15 (96906) WASHER, FLAT: round, 3/8 BSC, size MS27183-15 (96906) WASHER, LOCK: No. 10 MS35338-43 (96906) WASHER, LOCK, FLAT: external tooth, 3/8 S35335-91 (96906) X2 O 00106 X2 O 00107 X2 O 00108 X2 O 00109 X2 O 00110 X2 O 00111 00112 X2 O 00113 X2 O 00114 P2 O 00115 X1 00116 X2 O 00117 X1 00118 X1 00119 X1 00120 X2 O 00121 X2 O 00122 X1 00123 X1 00124 X2 O 00125 (3) DESCRIPTION USABLE ON CODE (4) UNIT OF MEAS (5) QTY INC IN UNIT (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) 1-5 6-20 (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. 17-7 55 EA 2 EA 3 17-7 61 EA 2 17-7 50 EA 2 17-7 1 EA 3 17-6 14 EA 2 17-7 64 EA 3 17-6 25 EA 3 17-6 23 EA 1 17-6 22 EA 1 17-6 22 EA 1 17-6 22 EA 1 17-6 22 EA 1 17-6 22 EA 1 17-6 22 EA 1 17-6 22 EA 1 17-6 22 EA 1 17-6 22 EA 1 17-6 22 EA 6 17-6 24 EA 2 * * * * 17-7 25 EA 1 * * * * 17-7 26 EA 1 17-6 10 EA 1 17-7 52 1507 - LANDING GEAR, LEVELING JACKS (MECHANICAL OR HYDRAULIC) 5310-087-4652 2590-420-8929 00126 NUT, SELF-LOCKING, HEXAGON: 3/8-16 MS51922-17 (96906) SCREW, CAP, HEXAGON HEAD: 3/8-16 x 1-1/4 MS90725-62 (96906) TRAILER LEG PROP ASSEMBLY 13214E1206 (97403) BRACKET, TRAILER LEG, PROP ASSEMBLY 13214E1207 (97403) FITTING, LUBRICATION: 1/8-27 NPT MS15006-1 (96906) LEG BASE 13214E1212 (97403) LEG, UPPER 13214E1208 (97403) NUT 13214E1211 (97403) PIN, COTTER: 1/8 dia, x 3/4, 19 MS24665-351 (96906) RIVET, SOLID, HEAD MS20613-8P32 (96906) SCREW, TRAILER LEG 13214E1210 (97403) SHAFT, TRAILER LEG 13214E1209 (97403) WASHER, FLAT: round, 3/8 BSC, size MS27183-15 (96906) * * * * GROUP 22 - BODY CHASSIS OR HULL, AND ACCESSORY ITEMS 00127 P C 00128 P C 00129 00130 X2 O 00131 X2 O 00132 5975-878-3791 5120-265-7462 2202 - ACCESSORY ITEMS ROD, GROUND: 3 ft, section with attachments MILR11461 (81349) HAMMER HAND, DOUBLE FACE: 8 lb GGGH86TYPEXCLASSI (81348) 2210 - DATA PLATES PLATE, IDENTIFICATION 13205E4916-14(97403) PLATE, IDENTIFICATION, GROUND TERMINAL 13205E4918 (97403) 17-15 TM 5-6115-365-15 C2 (1) SMR CODE (2) FEDERAL STOCK NUMBER REF NUMBER & MFG CODE GROUP 40 - ELECTRIC MOTORS AND GENERATORS 00133 00134 NUT, SELF-LOCKING, HEXAGON: 5/8-11 MS51922-49 (96906) SCREW, CAP, HEXAGON HEAD: 5/8-11 x I-1/2 MS90725-162 (96906) SPACER 13214E1222-3 (97403) WASHER, FLAT: round, 5/8 BSC, size MS27183-21 (96906) 00138 6145-395-8799 00141 1-5 6-20 (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. EA 4 17-6 17 EA 4 17-6 20 EA 4 17-6 18 EA 8 17-6 18 WIRE, ELECTRIC: copper, 6 ft, No. 6 AWG, uninsulated QQW343TYPERBCLASSI (81348) MANUFACTURE FROM: WIRE, ELECTRIC: copper, No. 6 AWG, uninsulated QQW343TYPERBCLASSI (81348) FT 1 17-6 16 17-7 9 FT SEE GRP 9501 * * * 7638 - PORTABLE FIRE FIGHTING EQUIPMENT 4210-555-8837 5310-088-1251 5305-068-0502 5310-809-4058 00147 EXTINGUISHER, FIRE: 2-3/4, with bracket MILE52031 (81349) NUT, SELF-LOCKING, HEXAGON:1/4-20 MS51922-1 (96906) SCREW, CAP, HEXAGON HEAD:1/4-20 x 3/4, 19 MS90725-6 (96906) WASHER, FLAT: round, 1/4 BSC, size MS27183-10 (96906) EA 1 * EA 4 17-7 11 EA 4 17-7 12 EA 8 17-7 10 GROUP 95 - GENERAL USE STANDARDIZED PARTS 00148 17-16 (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) GROUP 76 - FIRE FIGHTING EQUIPMENT COMPONENTS 00142 P O 00149 P O 00150 P O 00151 P O 00152 (5) QTY INC IN UNIT 4019 - RADIO INTERFERENCE SUPPRESSION M O 00139 P C 00143 X2 O 00144 X2 O 00145 X2 O 00146 USABLE ON CODE (4) UNIT OF MEAS 4000 - GENERATOR ASSEMBLY X2 O 00135 X2 O 00136 X2 O 00137 X2 O 0137A P O 00140 (3) DESCRIPTION 9501 - HARDWARE SUPPLIES AND BULK MATERIAL, COMMON 2910-881-3432 HOSE, RUBBER: 1/2 in. id, 3/4 In. max od MILH13444TYPE2 (81349) HOSE: 2 in. id, 2-1/2 in. od SAEJ30CLASS30R2TYPE2 (81343) TUBING: 1/2 od, .035 wall SAEJ526 (81343) WIRE, ELECTRICAL: 14 AWG MILW76 (81349) FT * * * * FT * * * * FT * * * * FT * * * * TM 5-6115-365-15 C2 (1) (2) (3) (4) DESCRIPTION FEDERAL SMR CODE STOCK NUMBER USABLE UNIT ref NUMBER & MFR CODE ON CODE (5) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC OF IN MEAS UNIT (6) (7) ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. PART II REPAIR PARTS FOR DS, GS, AND DEPOT MAINTENANCE 00001 00002 X2 O 00003 P O 00004 2910-911-0081 X2 O 00005 X2 O 00006 X2 O 00007 X2 O 00008 X2 O 00009 X2 O 00010 X2 O 00011 X2 00012 X2 O 00013 P O 00014 X2 O 00015 X2 O 00016 X2 O 00017 X2 O 00018 X2 O 00019 X2 O 00020 X2 O 00021 M O 00022 X2 O 00023 P O 00024 2910-575-0998 2910-423-2730 GROUP 03 - FUEL SYSTEM 0306 - TANKS, LINES, FITTINGS BRACKET, FUEL TANK ASSEMBLY 13205E5080 (97403) CAP, FUEL TANK: tactical vehicle fording MS35645-2 (96906) CLAMP, HOSE: 1-13/16-2-3/4, range MS35842-13 (96906) CLAMP, HOSE: 7/16-25/32, range MS35842-10 (96906) CLAMP, LOOP, CUSHIONED: 3/4, nom, od MS21104012 (96906) CLAMP, LOOP, CUSHIONED: 5/8, nom, od MS21104010 (96906) COCK, DRAIN/HOSE BIB: 1/4-18 MS35783-2 (96906) COVER, FUEL TANK 13216E7456 (97403) ELBOW: 90 deg, 37 deg, flare, 5/16-1/8 x 1/2-20 SAEJ514 (81343) EXTENSION, TANK ASSEMBLY 13216E7457 (97403) (WELDMENT) FILLER, FUEL TANK 13205E5081 (97403) FILTER 1501596 (12204) FITTING: 37 deg flare, 1/2-20 x 1/2-20 SAEJ514AFIG10C (81343) GAGE, LIQUID, LEVEL 13216E7459 (97403) GASKET 13216E7460 (97403) GASKET, FUEL TANK 13216E7453 (97403) GASKET, FUEL TANK 13216E7455 (97403) GASKET, LEATHER 7348979 (19702) GROMMET: 1/16GR-1-5/8 GR-D3/4H MS35489-120 (96906) GROUND WIRE ASSEMBLY: 10 in., 19g 13216E7462 (97403) MANUFACTURE FROM: TERMINAL, LUG: No. 16-14 AWG, No. 10 std MS20659-104 (96906) WIRE, ELECTRIC: No. 14 AWG MILW76 (81349) EA 1 17-7 39 EA 1 17-7 3 EA 2 17-8 7 EA 2 17-7 27 EA 1 17-7 31 EA 1 17-8 2 EA 1 17-9 13 EA 1 17-9 9 17-9 8 * * 2 * * 2 10 10 EA EA 1 17-9 15 EA 1 17-7 4 EA 1 17-9 1 EA 1 17-6 6 EA 1 17-9 24 EA 1 17-9 21 17-9 5 * * 2 * * 2 EA 10 10 EA 1 17-9 10 EA 1 17-9 16 EA 1 17-7 33 EA 1 17-9 17 EA 2 FT SEE GRP 9501 17-17 TM 5-6115-365-15 C2 (1) (2) (3) (4) DESCRIPTION FEDERAL SMR CODE X2 O 00025 P O 00026 P O 00027 STOCK NUMBER 4720-580-6659 4720-567-1681 P O 00028 P O 00029 X2 O 00030 X2 O 00031 X2 O 00032 X2 O 00033 X2 O 00034 X2 O 00035 X2 O 00036 X2 O 00037 X2 O 00038 X2 O 00039 X2 O 00040 X2 O 00041 X2 O 00042 X2 O 00043 X2 O 00044 X2 O 00045 X2 O 00046 X2 O 00047 17-18 2910-881-3432 USABLE UNIT ref NUMBER & MFR CODE GUARD, FUEL GAGE, 13205E5083 (97403) HOSE ASSEMBLY: detachment fitting 5/16, od, x 18 MS28741-5-0180 (96906) HOSE ASSEMBLY: 5/16, tubing, od, x 48 lg MS28741-5-0480 (96906) HOSE, FUEL: 2-Id x 2-1/2, od, x 3, lg SAEJ30CLASS30 (81343) HOSE, RUBBER:1/2 Id, x 3/4 max, od, x 24 MILH13444TYPE 11 (81349) LOCKNUT: 37 deg flare, 1/2-20 SAEJ514FIG10A (81343) NUT, INVERTED: 1/2 tube, od, 3/4-18 SAEJ512 (81343) NUT, SELF-LOCKING, HEXAGON: 1/4-20 MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: No. 10-32 MS21044N3 (96906) NUT, SELF-LOCKING, HEXAGON: No. 10-32 MS21044N3 (96906) NUT, SELF-LOCKING, HEXAGON: 3/8-16 MS51922-17 (96906) NUT, SELF-LOCKING, HEXAGON: 5/16-18 MS51922-9 (96906) MOUNT, GAGE 13216E7458 (97403) PLATE, CONNECTOR 13216E7454-1 (97403) PLATE, FUEL TANK 13205E5133 (97403) SCREW, CAP, HEXAGON HEAD: 5/16-18 x 7/8, lg MS90725-33 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 x 5/8, lg MS90725-5 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 x 1, lg MS90725-8 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 x 7/8, lg MS90725-7 (96906) SCREW, MACHINE, PAN HEAD: No. 8-32 x 1/2, Ig MS35206-245 (96906) SCREW, MACHINE: No. 10-24 x 3/4, Ig FFS92TYPEIIISTYLE9C (81343) ON CODE (5) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC OF IN MEAS UNIT (6) (7) ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. EA 1 17-7 5 EA 1 * * * * * * 5 5 17-6 9 EA 1 * * * * * * 5 5 17-8 1 EA 1 SEE GRP 9501 17-8 6 EA 1 SEE GRP 9501 17-7 32 EA 1 17-6 8 EA 1 17-9 18 EA 4 17-7 8 EA 3 17-7 42 EA 2 17-7 38 EA 1 17-8 5 EA 1 17-7 28 EA 2 17-7 44 EA 1 17-7 48 EA 1 17-9 20 EA 1 17-9 2 EA 1 17-7 45 EA 1 17-7 46 EA 4 17-7 6 EA 2 17-7 36 EA 3 17-7 40 EA 5 17-9 11 EA 10 17-9 7 TM 5-6115-365-15 C2 (1) (2) (3) (4) DESCRIPTION FEDERAL SMR CODE STOCK NUMBER X2 O 00048 X2 O 00049 X2 O 00050 X2 O 00051 P O 00052 P O 00053 P O 00054 X2 O 00055 X2 O 00056 X2 O 00057 X2 O 00058 X2 O D0059 X2 O 00060 X2 O 00061 X2 O 00062 2910-420-8936 2910-420-8930 X2 O 00063 X2 O 00064 X2 O 00065 00066 00067 X2 O 00068 X2 O 00069 X2 O 00070 P O 00071 X2 O 00072 6115-934-7878 USABLE UNIT ref NUMBER & MFR CODE SCREW, MACHINE, PAN HEAD: 10-32 x 5/8, lg MS35207-264 (96906) SCREW, MACHINE, PAN HEAD: 10-32 x 5/8, lg MS35207-264 (96906) SCREW, MACHINE, PAN HEAD: No. 10-32 x 5/8, lg MS35207-264 (96906) STRAP, FUEL TANK 13205E5082 (97403) TANK ASSEMBLY, FUEL FILTER 13216E7451-1 (97403) TANK, FUEL 13216E7452 (97403) TUBING: 1/2 od, x .035 wall, x 3, Ig SAEJS26 (81343) WASHER, FLAT: round, 3/8 screw size MS27183-15 (96906) WASHER, FLAT: round, 1/4 BSC, size MS27183-10 (96906) WASHER, FLAT: round, No. 10 BSC, size MS27183-8 (96906) WASHER, FLAT: round, No. 10 BSC, size MS27183-8 (96906) WASHER, FLAT: round, 1/4 BSC, size MS27183-10 (96906) WASHER, FLAT: round, 1/4 BSC, size MS27183-10 (96906) WASHER, FLAT: round, 5/16 BSC, size MS27183-12 (96906) WASHER, FLAT: round, .531 x 1, .062 x .095 MS27183-18 (96906) WASHER, LOCK, SPRING, HELICAL: No. 8 nom MS35338-42 (96906) WASHER, LOCK, SPRING, HELICAL: No. 10 nom, size MS35338-43 (96906) WASHER, LOCK, SPRING, HELICAL: No. 12 nom, size USASB27-1 (80204) GROUP O4 - EXHAUST SYSTEM 0401 - MUFFLER AND PIPE CLAMP ASSEMBLY, TUBE EXHAUST 13212E3592-14 (97403) NUT, SELF-LOCKING, HEXAGON: 1/4-20 MS51922-1 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 x 1, lg MS90725-8 (96906) TUBE EXHAUST 13214E1389 (97403) WASHER, FLAT: round, 1/4 BSC, size MS27183-10 (96906) ON CODE (5) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC OF IN MEAS UNIT (6) (7) ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. EA 6 17-9 22 EA 1 17-7 30 EA 1 17-8 3 EA 1 17-7 35 EA 1 * * 2 * * 2 10 10 17-7 58 EA 1 * * 2 * * 2 10 10 17-9 14 EA 1 17-9 19 EA 2 17-7 43 EA 3 17-7 41 EA 1 17-7 29 EA 1 17-8 4 EA 2 17-7 37 EA 4 17-7 7 EA 1 17-7 47 EA 1 17-6 7 EA 5 17-9 12 EA 6 17-9 23 EA 10 17-9 6 EA 1 17-6 5 EA 2 17-6 4 EA 2 17-6 2 EA 1 17-6 1 EA 4 17-6 3 SEE GRP * * 2 * * 9501 2 10 10 17-19 TM 5-6115-365-15 C2 (1) (2) (3) (4) DESCRIPTION FEDERAL SMR CODE STOCK NUMBER 00073 00074 X2 O 00075 X2 O 00076 X2 O 00077 X2 O 00078 X2 O 00079 X2 O 00080 X2 O 00081 X2 O 00082 X2 O 00083 X2 O 00084 X2 O 00085 X2 O 00086 X2 O 00087 X2 O 00088 X2 O 00089 X2 O 00090 X2 O 00091 X2 O 00092 X2 O 00093 X2 O 00094 X2 O 00095 X2 O 00096 17-20 5340-999-6277 2590-932-7298 5340-914-2578 USABLE UNIT ref NUMBER & MFR CODE GROUP 15 - FRAME, TOWING ATTACHMENTS, AND DRAWBARS 1501 - FRAME ASSEMBLY BRACKET ASSEMBLY 13214E1214 (97403) BRACKET, FUEL TANK 13205E4953 (97403) BRACKET, FUEL TAN K ASSEMBLY 13205E4952 (97403) CLAMP, GROUND ROD 13212E3617-1 (97403) CLAMP, LOOP, CUSHIONED: 3/16, id MS21104D3 (96906) CLIP SPRING 13214E1213-1 (97403) NUT, PLAIN, HEXAGON JAM: 3/8-16 non-mag MS16203-39 (96906) NUT, PLAIN, HEXAGON, MACHINE, SCREW: 10-24 MS35649-202 (96906) NUT, PLAIN, HEXAGON: 3/8-16 non-mag MS16203-27 (96906) NUT, PLAIN, WING BRASS: 3/8-16 MS35425-28 (96906) NUT, SELF-LOCKING, HEXAGON MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 MS51922- 1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 3/8-16 MS51922-17 (96906) NUT, SELF-LOCKING, HEXAGON: 3/8-16 MS51922-17 (96906) NUT, SELF-LOCKING, HEXAGON: 3/8-16 MS51922-17 (96906) NUT, SELF-LOCKING, HEXAGON: 3/8-16 MS51922-17 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 x 3/4, lg MS90725-6 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 x 3/4, Ig MS90725-6 (96906) SCREW, CAP, HEXAGON HEAD: 3/8-lb x 1-3/4 MS90725-65 (96906) SCREW, CAP, HEXAGON HEAD: 3/8-16 x 1-1/4 MS90725-62 (9b906) SCREW, CAP, HEXAGON HEAD: 3/8-16 x 2-1/4 MS90725-67 (96906) ON CODE (5) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC OF IN MEAS UNIT (6) (7) ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. EA 1 17-7 13 EA 2 17-7 57 EA 2 17-7 53 EA 4 17-7 17 EA 3 17-6 11 EA 1 7-7 21 EA 2 17-7 65 EA 3 17-6 15 EA 1 17-9 63 EA 1 17-7 67 EA 8 17-7 20 EA 1 17-7 23 EA 2 17-7 15 EA 3 17-7 62 EA 2 17-7 56 EA 2 17-7 2 EA 2 17-7 51 EA 1 17-7 24 EA 2 17-7 16 EA 2 17-7 54 EA 3 17-7 60 EA 2 17-7 49 TM 5-6115-365-15 C2 (1) (2) (3) (4) DESCRIPTION FEDERAL SMR CODE STOCK NUMBER X2 O 00097 X2 O 00098 X2 O 00099 X2 O 00100 X2 O 00101 X2 O 00102 X2 O 00103 X2 O 00104 X2 O 00105 X2 O 00106 X2 O 00107 X2 O 00108 X2 O 00109 X2 O 00110 X2 O 00111 00112 X2 O 00113 X2 O 00114 5310-087-4652 P2 O 00115 X1 00116 X2 O 00117 X1 00118 X1 00119 X1 00120 X2 O 00121 2590-420-8929 USABLE UNIT ref NUMBER & MFR CODE SCREW, MACHINE, FLAT HEAD MS35190-290 (96906) SCREW, MACHINE, PAN HEAD: 10-24 X 5/8, lg MS35206-264 (96906) STUD, GROUNDING 13214E1223 (97403) SHIELD, FUEL TANK 13205E4951 (97403) WASHER, FLAT, ELECTRIC, BRASS: 3/8, size AN961-616 (88044) WASHER, FLAT: round, 1/4 BSC, size MS27183-10 (96906) WASHER, FLAT: round, 1/4 BSC, size MS27183-10 (96906) WASHER, FLAT: round, 1/4 BSC, size MS27183-10 (96906) WASHER, FLAT: round, No. 10 BSC, size MS27183-8 (96906) WASHER, FLAT: round, 3/8 BSC, size MS27183-15 (96906) WASHER, FLAT: round, 3/8 BSC, size MS27183-15 (96906) WASHER, FLAT: round, 3/8 BSC, size MS27183-15 (96906) WASHER, FLAT: round, 3/8 BSC, size MS27183-15 (96906) WASHER, LOCK: No. 10 MS35338-43 (96906) WASHER, LOCK, FLAT: external tooth, 3/8 M3535335-91 (96906) 1507 - LANDING GEAR, LEVELING JACKS (MECHANICAL OR HYDRAULIC) NUT, SELF-LOCKING, HEXAGON: 3/8-16 MS51922-17 (96906) SCREW, CAP, HEXAGON HEAD: 3/8-16 x 1-1/4 MS90725-62 (96906) TRAILER LEG PROP ASSEMBLY 13214E1206 (97403) BRACKET TRAILER LEG, PROP ASSEMBLY 13214E1207 (97403) FITTING, LUBRICATION: 1/8-27 NPT MS15006-1 (96906) LEG BASE 13214E1212 (97403) LEG, UPPER 13214E1208 (97403) NUT 13214E1211 (97403) PIN, COTTER: 1/8 dia, x 3/4 19 MS24665-351 (96906) ON CODE (5) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC OF IN MEAS UNIT (6) (7) ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. EA 8 17-7 18 EA 3 17-6 12 EA 1 17-7 68 EA 1 17-7 59 EA 4 17-7 66 EA 2 17-7 22 EA 4 17-7 14 EA 8 17-7 19 EA 3 17-6 13 EA 2 17-7 55 EA 3 17-7 61 EA 2 17-7 50 EA 2 17-7 1 EA 3 17-6 14 EA 2 17-7 64 EA 3 17-6 25 EA 3 17-6 23 EA 1 17-6 22 EA 1 17-6 22 EA 1 17-6 22 EA 1 17-6 22 EA 1 17-6 22 EA 1 17-6 22 EA 1 17-6 22 * * 2 * * 2 10 10 17-21 TM 5-6115-365-15 C2 (1) (2) (3) (4) DESCRIPTION FEDERAL SMR CODE STOCK NUMBER X2 O 00122 X1 00123 X1 00124 X2 O 00125 00126 0126A X2 FR 00127 00128 00129 P C 00130 P C 00131 00132 X2 O 00133 X2 O 00134 00135 00136 X2 FR 00137 X2 O 00138 X2 O 00139 X2 O 00140 X2 O 00141 00142 2330-898-6779 5975-878-3791 5120-265-7462 6115-937-1793 M O 00143 P O 00144 17-22 6145-395-8799 USABLE UNIT ref NUMBER & MFR CODE ON CODE RIVET, SOLID, HEAD M20613-8P32 (96906) SCREW, TRAILER LEG 13214E1210 (97403) SHAFT, TRAILER LED 13214E1209 (97403) WASHER, FLAT: round, 3/8 BSC, size MS27183-15 (96906) GROUP 18 - BODY, CAB, HOOD AND HULL 1810 - CARGO BODY TRAILER 132143489 (97403) GROUP 22 - BODY CHASSIS OR HULL, AND ACCESSORY ITEMS 2202 - ACCESSORY ITEMS ROD, GROUND: 3 ft, section with attachments MILR11461 (81349) HAMMER, HAND, DOUBLE FACE: 8 lb GGGH86TYPEXCLASS1 (81348) 2210 - DATA PLATES PLATE, IDENTIFICATION: 13205E4916-14 (97403) PLATE, IDENTIFICATION, GROUND TERMINAL 13205E4918 (97403) GROUP 40 - ELECTRIC MOTORS AND OPERATORS 4000 - GENERATOR ASSEMBLY GENERATOR SET: 10KW-400H Z, skid mtd MILG52280 (81349) NUT, SELF-LOCKING, HEXAGON: 5/8-11 MS51922-49 (96906) SCREW, CAP, HEXAGON HEAD: 5/8-11 x 1-1/2 MS90725-162 (96906) SPACER 132141l222-3 (97403) WASHER, FLAT: round, 5/8 BSC, size MS27183-21 (96906) 4019 - RADIO INTERFERENCE SUPPRESSION WIRE, ELECTRIC: copper, 6 ft, No. 6 AWG, uninsulated QQW343TTPERBCLASS1 (81348) MANUFACTURE FROM: WIRE, ELECTRIC: copper, No. 6 AWG, uninsulated QQW343TYPERSCLASS1 (81348) (5) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC OF IN MEAS UNIT (6) (7) ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. EA 1 17-6 22 EA 1 17-6 22 EA 1 17-6 22 EA 6 17-6 24 EA 1 17-6 21 EA 2 * * 2 * * 2 10 10 17-7 25 EA 1 * * 2 * * 2 10 10 17-7 26 EA 1 17-6 10 EA 1 17-7 52 EA 1 17-6 26 EA 4 17-6 17 EA 4 17-6 20 EA 4 17-6 18 EA 8 17-6 19 FT 1 17-6 16 FT SEE GRP 9501 TM 5-6115-365-15 C2 (1) (2) (3) (4) DESCRIPTION FEDERAL SMR CODE STOCK NUMBER 00145 00146 P C 00147 X2 O 00148 X2 O 00149 X2 O 00150 00151 4210-555-8837 5310-088-1251 5305-068-0502 5310-809-4058 00152 P O 00153 P O 00154 P O 00155 P O 00156 2910-881-3432 USABLE UNIT ref NUMBER & MFR CODE ON CODE GROUP 76 - FIRE FIGHTING EQUIPMENT COMPONENTS 7638 - PORTABLE FIRE EXTINGUISHER, FIRE: 2-3/4, with bracket MILE52031 (81349) NUT, SELF-LOCKING, HEXAGON: 1/4-20 6N51922-1 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 x 3/4, lg MS90725-6 (96906) WASHER, FIAT: round, 1/4 BSC, size MS27183-10 (96906) GROUP 95 - GENERAL USE STANDARDIZED PARTS 9501 - HARDWARE SUPPLIES AND BULK MATERIAL, COMMON HOSE, RUBBER: 1/2 in. id, 3/4 in. max od MILH13444TYPE2 (81349) HOSE: 2 in. id, 2-1/2 in. od SAEJ30CLASS30R2TYPE2 (81343) TUBING: 1/2 od, .035 wall SAEJ526 (81343) WIRE, ELECTRICAL: 14 AWG MILW76 (81349) (5) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC OF IN MEAS UNIT EA 1 EA (6) (7) ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. * * 2 * * 2 10 10 17-7 9 4 17-7 11 EA 4 17-7 12 EA 8 17-7 10 FT * * * * * * * 5 5 FT * * * * * * * 10 10 FT * * * * * * * 10 10 FT * * * * * * * * * 17-23 TM 5-6115-365-15 C2 Figure 17-6. Power unit components. 17-24 TM 5-6115-365-15 C2 Figure 17-7. Detail components. 17-25 TM 5-6115-365-15 C2 Figure 17-8. Fuel tank mounting components. 17-26 TM 5-6115-365-15 C2 Figure 17-9. Fuel tank components. 17-27 TM 5-6115-365-15 CHAPTER 18 GENERATOR SET PU-628/G Section I. DESCRIPTION AND DATA 18-1. Description a. General. The PU-628/G is a self-contained, mobile, general purpose power supply (Fig. 18-1). The set is comprised of two 3 KW Model SF 3.0 MD Military Standard generator sets, mounted on an M101 trailer and includes the components listed in table 18-1. The generators are powered by directly coupled, 4-cylinder, 6-hp, Military Standard engines. A power transfer switch is provided for connecting the generator outputs to a common load. b. Engines. For description and maintenance information pertaining to the engines, refer to TM 5-2805-203-14. c. Generators. For description and operation and maintenance information not covered in this chapter, refer to TM 5-6115-271-14. d. Trailer. For description and trailer maintenance information, refer to TM 9-2330-202-14. 18-2. Tabulated Data Table 18-1 lists the components for PU-628/G. Table 18-1. PU-628/G Components Fsn Qty Nomenclature 2330-738-9509 2590-318-6691 6115-01-143-3311 1 1 2 4210-555-8837 5975-878-3791 5120-265-7462 FSN not assigned 1 2 1 Trailer: M101 Leg prop assembly, trailer Generator: 3KW, 60 cycle, Model SF-3.0 MD Fire extinguisher Ground rod (w/attachments) Sledge hammer 1 Fuel tank assembly Change 8 18-1 TM 5-6115-365-15 CAUTION REMOVE TARPAULIN, BOWS AND RACKS BEFORE OPERATION. BE SURE TAILGATE IS DOWN AND REMOVE ANYTHING IN THE TRAILER THAT MIGHT OBSTRUCT THE FREE CIRCULATION OF AIR. LENGTH WIDTH HEIGHT WEIGHT SHIPPING DIMENSIONS 147 INCHES 74 INCHES 80 INCHES 2850 POUNDS Figure 18-1. PU-628/G, right front, 3/4 view. 18-2 TM 5-6115-365-15 C2 Section II. OPERATING INSTRUCTIONS 18-3. Setting-up Instructions a. Leveling. (1) Locate the trailer on as level a surface as possible in order for the generator sets to operate efficiently. (2) Set brakes and block wheels securely to prevent any movement. Operate the handbrake at weekly intervals to assure freedom of linkage. (3) Pull leg support down and adjust length for firm contact with ground. WARNING Wheels must be blocked, brakes set, and leg support down in support position before attempting to roll up tarpaulin and before starting to assemble or set-up equipment for operation. b. Preparation for Starting. (1) Roll up tarpaulin and remove the bows and racks (Fig. 18-2). (2) Open trailer tailgate and remove all loose auxiliary items and anything else that might block the free circulation of air through the trailer and around generator sets. CAUTION It is of foremost importance that there be free circulation of air around the generator set at all times during operation. inadequate ventilation is a major cause of damage to equipment. Figure 18-2. Racks, removal and installation. 18-3 TM 5-6115-365-15 C2 Figure 18-3. PU-628/C set up for operation. 18-4 TM 5-6115-365-15 C2 c. Grounding. (c) A metal plate (9 sq. ft.) buried at a depth of 4 feet. (2) The ground lead must be No. 6 AWG copper wire, bolted or clamped to the rod, plate, or piping system. (3) Connect the other end of the ground lead to the generator set ground terminal stud and connect the generator to the ground terminal stud as shown in figure 18-3. WARNING Never operate the generator set until it has been properly grounded. Electrical defects in the load lines or equipment can cause death by electrocution when contact is made with an underground system. WARNING (1) The generator set must be grounded prior to operation. The ground may be any of three methods, depending on the location and terrain: (a) A ground rod driven to a depth of 8 feet. (b) An piping system. underground metallic water Never operate the generator set in an enclosed area unless the exhaust gases are piped to the outside. Inhalation of exhaust fumes will result in serious illness or death. (4) Be sure the transfer switch load cables are connected to the generator sets as illustrated in figure 18-4. Figure 18-4. Interconnection diagram, transfer switch-to-generators. 18-5 TM 5-6115-365-15 C2 18-4. Starting 18-5. Stopping a. Perform the setting-up and pre-starting procedures described in paragraph 18-3. b. Start the generator set as instructed in TM 5-6115-271-15. Stop the generator TM 5-6115-271-15. set as instructed in instructed in 18-6. Operation Operate the generator TM 5-6115-271-15. set as Section III. OPERATOR'S MAINTENANCE INSTRUCTIONS 18-7. Transfer Switch Indicating Lamps a. Removal. Remove the indicating lamps as illustrated in figure 18-5. b. Installation. Install the indicating lamps as illustrated in figure 18-5. 18-8. Fuel Tank Cap and Strainer Assembly a. Removal. Remove fuel tank cap and pull out the strainer assembly with the chain. 18-6 b. Cleaning and Inspection. (1) Clean metal parts with approved cleaning solvent and dry thoroughly. (2) Inspect cap and strainer for damage and defects. Inspect strainer screen for holes and gasket for deterioration. (3) Replace a defective fuel tank cap, gasket, or strainer. c. Installation. Place strainer assembly in filler neck and install cap. TM 5-6115-365-15 C2 1 2 3 4 5 6 7 8 9 10 11 Screw Lockwasher Flat washer Cover Gasket Screw Flat washer Lockwasher Hex nut Screw Knob 12 13 14 15 16 17 18 19 20 21 22 Transfer switch Hex nut Lockwasher Preformed packing Light and wire assy Lens Lamp Screw Hex nut Lockwasher Electrical lead 23 24 25 26 27 28 29 30 31 32 33 Fastener Screw Flat washer Hex nut Lockwasher Flat washer Hex nut Lockwasher Flat washer Electrical lead Flat washer 34 35 36 37 38 39 40 41 42 Hex nut Lockwasher Terminal board Gasket Terminal lug Locknut Stuffing tube assy Transfer switch box Rivet Figure 18-5. Transfer switch, removal, disassembly, reassembly, and installation. 18-7 TM 5-6115-365-15 C2 Section IV. ORGANIZATIONAL MAINTENANCE INSTRUCTIONS 18-9. Ground Wires and Terminal Stud a. Removal. Refer to figure 18-3 and disconnect ground wires, remove clamps and ground terminal stud. b. Installation. Refer to figure 18-3 and install the ground terminal stud, connect ground wires, and install clamps. 18-10. Tarpaulin, Roof Bows, Racks, and Leg Prop a. Removal. (1) Remove tarpaulin from unit. (2) Remove the roof bows and racks as shown in figure 18-2. (3) Remove the hardware that secures the leg prop to the underside of the trailer bed and remove the leg prop. b. Cleaning and Inspection. (1) Clean tarpaulin, bows, and racks with water and detergent. Clean leg prop with approved cleaning solvent and dry thoroughly. (2) Inspect tarpaulin for tears, holes, broken or missing ropes and straps, and other defects. Inspect bows, racks, and leg prop for cracks, bends, missing pins, and other defects. c. Installation. (1) Mount the leg prop to the underside of the trailer bed and secure with mounting hardware. (2) Install the racks and roof bows as shown in figure 18-2. (3) Install tarpaulin and secure in desired position. 18-11. Fuel Tank and Gage Assembly a. General. The fuel tank on PU-628/G is mounted on the underside of the trailer bed, held in place by 2 metal straps that are secured to cross braces welded to the trailer. The fuel gage is mounted on top of the tank. b. Removal. (1) Drain fuel tank. (2) Disconnect either end of the ground wire that connects to the fuel gage. 18-8 (3) Remove the 2 hose clamps and remove the hose that connects the filler neck to the tank. (4) Disconnect the breather line from the fuel tank. (5) Remove the 2 nuts, 2 spacers, and washers that secure the 2 retaining straps to the rear tank brace. When straps are loose at rear, the tank will drop down. (6) Disconnect fuel line from top of tank and remove tank. (7) Remove 2 nuts, spacers, and washers that secure retaining straps to the front brace and remove the straps. (8) Remove the 6 screws and washers that secure the fuel gage to the tank and lift out gage. c. Cleaning and Inspection. (1) Clean all parts with approved cleaning solvent and flush out any dirt and foreign particles from inside the tank. (2) Inspect tank for dents, rust, cracks, and other damage. Inspect straps for defects and damaged or missing hardware. Inspect fuel gage for damage and proper operation. (3) Replace defective or missing parts as necessary. d. Installation. (1) Install the fuel gage in the tank and secure with 6 screws and washers. (2) Secure the 2 retaining straps to the front brace with the 2 nuts, spacers, and washers. (3) Place the tank under the trailer and connect the engine fuel line. Use a jack or other means to lift the tank and hold it in position while the retaining straps are being installed. (4) Secure the 2 straps to the rear brace with 2 nuts, spacers, and washers. (5) Connect the breather line to the fuel tank. (6) Install the hose between the tank and filler neck and secure with 2 clamps. (7) Connect the fuel gage ground wire. (8) Fill fuel tank. TM 5-6115-365-15 C2 Section V. DIRECT AND GENERAL SUPPORT AND DEPOT MAINTENANCE INSTRUCTIONS 18-12. Generator Sets a. Removal. Refer to figure 18-6 as a guide and perform the following steps: (1) Disconnect the fuel lines. (2) Disconnect the electrical leads and load cables. (3) Disconnect the oil drain adapter. (4) Remove the 8 bolts that secure the generator sets to the trailer and remove the generator sets. b. Installation. Using figure 18-6 as a guide, perform the following steps: (1) Secure the generator sets to the trailer bed with the mounting hardware. (2) Connect the oil drain adapter. (3) Connect the electrical leads and cables. (4) Connect the fuel lines. 18-13. Generator Transfer Switch a. Removal and Disassembly. (1) Tag and disconnect leads from the output terminals to load. (2) Remove and disassemble the transfer switch as illustrated in figure 18-5. Figure 18-6. PU-628/G overall component location diagram. 18-9 TM 5-6115-365-15 Figure 18-7. Transfer switch wiring diagram 18-10 Change 8 TM 5-6115-365-15 C2 b. Reassembly and Installation. (1) Reassemble and install the transfer switch as illustrated in figure 18-5. (2) Connect load connections (Fig. 18-7). 18-14. Tarpaulin, Roof Bows, Racks, and Leg Prop a. Removal. Remove the tarpaulin, roof bows, racks, and leg prop (para 18-10). b. Repair. (1) Patch or sew rips and tears in the tarpaulin. Replace damaged or missing ropes or straps. Replace a tarpaulin that is too badly damaged to be repaired. (2) Weld minor cracks or breaks in the bows and leg prop. Straighten bent bows where possible. Replace defective or missing pins and hardware. Replace bows, racks, or leg prop that are damaged beyond repair. c. Installation. Install racks, roof bows, and leg prop, and install tarpaulin (para 18-10). 18-11 TM 5-6115-365-15 C2 (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION REF NUMBER & MFG CODE 00001 00002 O 00003 P O 00004 O 00005 O 00006 M O 00007 P O 00008 O 00009 O 00010 X2 O 00011 O 00012 X2 O 00013 O 00014 00015 00016 X2 O 00017 P O 00018 X2 O 00019 X2 O 00020 X2 O 00021 X2 O 00022 X2 O 00023 X2 O 00024 X2 O 00025 X2 O 00026 X2 O 00027 P O 00028 18-12 4730-270-4581 USABLE ON CODE PART I REPAIR PARTS FOR ORGANIZATIONAL MAINTENANCE GROUP 01 - ENGINE 0106 - ENGINE LUBRICATION SYSTEM ADAPTER: 1/2-10 x 1/4-18 (4) UNIT OF MEAS (5) QTY INC IN UNIT (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) 1-5 6-20 (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. EA 2 * * * * EA 4 * * * * 4820-277-1765 CLAMP MS35842-11 (96906) COCK, PLUG, SPRING KEY: 1/4-18 x 1/4-18 EA 2 * * * * 4730-278-6317 COUPLING: 1/4 IN. EA 2 * * * * EA 2 4730-684-6032 HOSE: 1/2-10 x 10 In., 20 in. lg SAEJ30CL30RS (81343) MANUFACTURE FROM: HOSE (10 In. required for each HOSE ASSEMBLY) FT AR SEE GRP 9501 5310-584-5272 LOCKWASHER EA 2 * * * * 4730-196-1465 NIPPLE, CLOSE EA 2 * * * * EA 2 5310-282-7818 NIPPLE: 1/4 x 1-1/2 In. Ig WWN351 (81348) NUT EA 2 * * * * "O" RING MS28775-013 (96906) UNION, BULKHEAD EA 2 EA 2 * * * * EA 1 EA 1 EA 4730-908-3194 5330-684-3430 4730-277-6447 2910-911-0081 4720-580-6659 GROUP 03 - FUEL SYSTEM 0306 - TANKS, LINES, FITTINGS, AND HEADERS BRACKET, FILLER MOUNTING 13205E5080 (97403) CAP, FUEL TANK: tactical vehicle fording MS35645-2 (96906) CLAMP, HOSE: 1-13/16-2-3/4 range MS35842-13 (96906) CLAMP, HOSE: 7/16-25/32 range MS35842-10 (96906) CLAMP, LOOP, CUSHIONED: 3/4 od MS21104D12 (96906) CLAMP, LOOP, CUSHIONED: 5/16 od MS21104D5 (96906) CLAMP, LOOP, CUSHIONED: 5/16 od MS21104D5 (96906) FITTING BULK HEAD: 37 degrees, 1/2-20 x 1/2 SAEJ514AFIG10C (81343) FILLER, FUEL TANK 13205E5081 (97403) GROMMET, RUBBER: 3/4 hole diagram MS35489-120 (96906) GUARD, FUEL GAGE 13205E5083 (97403) HOSE ASSEMBLY: detachment, 5/16 od x 18 Ig MS28741-5-0180 (96906) 18-10 8 18-10 12 2 18-10 43 EA 2 18-10 34 EA 1 18-10 30 EA 2 18-10 42 EA 3 18-10 48 EA 2 18-9 19 EA 1 18-10 13 EA 1 18-10 28 EA 1 18-10 14 EA 2 18-9 28 * * * * * * * * TM 5-6115-365-15 C2 (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION REF NUMBER & MFG CODE P O 00029 P O 00030 M O 00031 P O 00032 X2 O 00033 X2 O 00034 X2 O 00035 X2 O 00036 X2 O 00037 X2 O 00038 X2 O 00039 X2 O 00040 X2 O 00041 X2 O 00042 X2 O 00043 X2 O 00044 X2 O 00045 X2 O 00046 X2 O 00047 X2 O 00048 P O 00049 X2 O 00050 X2 O 00051 X2 O 00052 X2 O 00053 X2 O 00054 HOSE ASSEMBLY: detachment, 5/16 od x 56 Ig MS28741-5-0580 (96906) HOSE ASSEMBLY: detachment, 5/16 tube x 88 lg MS28741-5-0880 (96906) HOSE, FUEL MANUFACTURE FROM: HOSE (3 in. required) SAEJ30CLASS30R2TYPE2 (81343) HOSE, RUBBER: 1/2 nominal id x 3/4 od x 24 MILH13444 (81348) LOCKNUT: 37 deg flare, 1/2-20 UNF-28 SAEJ514AFIG10A (81343) NUT, SELF-LOCKING, HEXAGON: 1/4-20 MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 UNC-2B MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 UNC-2B MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 3/8-16 UNC-2B MS51922-17 (96906) NUT, SELF-LOCKING, HEXAGON: 10-32 UNF-3B MS21044N3 (96906) NUT, SELF-LOCKING, HEXAGON:10-32 UNF-3B MS21044N3 (96906) NUT, SELF-LOCKING, HEXAGON: 10-32 UNF-3B MS21044N3 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 x 1 in. 19g MS90725-8 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 x 5/8 MS90725-5 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 x 7/8 MS90725-7 (96906) SCREW, MACHINE: pan head, 10-32 x 5/8 MS35207-264 (96906) SCREW, MACHINE: pan head, 10-32 UNF x 5/8 MS35207-264 (96906) SCREW, MACHINE: pan head, 10-32 x 5/8 Ig MS35207-264 (96906) STRAP, FUEL TANK 13205E5082 (97403) TANK ASSEMBLY, FUEL: 2 filters 13216E7451-2 (97403) WASHER, FLAT, ROUND MS27183-15 (96906) WASHER, FLAT, ROUND: 1/2 BSC size MS27183-18 (96906) WASHER, FLAT, ROUND: 1/4 BSC size MS27183-11 (96906) WASHER, FLAT, ROUND: 1/4 BSC size MS27183-1I (96906) WASHER, FLAT, ROUND: 1/4 BSC size MS27183-11 (96906) USABLE ON CODE (4) UNIT OF MEAS (5) QTY INC IN UNIT (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) 1-5 6-20 (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. EA 1 * * * * 18-10 38 EA 1 * * * * 18-10 49 EA 1 18-10 44 FT SEE GRP 9501 EA 1 18-10 29 EA 2 18-9 21 EA 2 18-10 7 EA 3 18-10- 11 EA 4 18-10 17 EA 2 18-10 3 EA 1 18-10 33 EA 2 18-10 39 EA 3 18-10 45 EA 2 18-10 5 EA 4 18-10 15 EA 3 18-10 9 EA 1 18-10 31 EA 2 18-10 41 EA 3 18-10 47 EA 1 18-10 4 EA 1 18-10 59 EA 2 18-10 2 EA 2 18-10 60 EA 3 18-10 10 EA 2 18-10 6 EA 4 18-10 16 * * * * 18-13 TM 5-6115-365-15 C2 (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION REF NUMBER & MFG CODE X2 O 00055 X2 O 00056 X2 O 00057 00058 00059 X2 O 00060 X2 O 00061 X2 O 00063 X2 O 00064 X2 O 00065 X2 O 00066 X2 O 00067 X2 O 00068 X2 O 00069 X2 O 00070 X2 O 00071 X2 O 00072 X2 O 00073 X2 O 00074 X2 O 00075 X2 O 00076 X2 O 00077 X2 O 00078 X2 O 00079 X2 O 00080 X2 O 00081 18-14 5340-999-6277 USABLE ON CODE WASHER, FLAT, ROUND: 10-32 BSC size MS27183-8 (96906) WASHER, FLAT, ROUND: 10-32 BSC size MS27183-8 (96906) WASHER, FLAT, ROUND: 10-32 BSC size MS27183-8 (96906) GROUP 15 - FRAME, TOWING ATTACHMENT AND DRAWBAR 1501 - FRAME ASSEMBLY BRACKET ASSEMBLY, SLEDGE HAMMER 1314E1214 (97403) BRACKET, FUEL TANK MOUNTING 13205E4953 (97403) BRACKET, FUEL TANK MOUNTING 13205154952 (97403) BRACKET, GROUND, ROD 13214E1417 (97403) BRACKET, GROUND, ROD 13214E1415 (97403) CLAMP, CABLE 13212E3572 (97403) CLAMP, CABLE 13212E3573 (97403) CLAMP, GROU ND, ROD 13212E2617-1 (97403) CLIP, SPRING, SLEDGE HAMMER 13214E1213-1 (97403) HOLDDOWN, REEL 13214E1426-3 (97403) NUT, SELF-LOCKING, HEXAGON: 1/4-20 UNC-2B MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 UNC-2B MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4 UNC-2B MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 UNC-2B MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 UNC-2B M551922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 UNC-2B MS51922-17 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 UNC-2B MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 3/8-16 UNC-2B MS51922-17 (96906) NUT, SELF-LOCKING, HEXAGON: 3/8-16 UNC-2B MS51922-17 (96906) NUT, SELF-LOCKING, HEXAGON: 3/8-16 UNC-2B MS51922-17 (96906) NUT, SELF-LOCKING, HEXAGON: 3/8-16 UNC-2B MS51922-17 (96906) (4) UNIT OF MEAS (5) QTY INC IN UNIT (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) 1-5 6-20 (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. EA 1 18-10 32 EA 2 18-10 40 EA 3 18-10 46 EA 1 18-9 13 EA 2 18-10 58 EA 2 18-10 57 EA 1 18-9 9 EA 1 18-9 44 EA 1 18-9 40 EA 4 18-9 49 EA 1 18-9 48 EA 1 18-9 22 EA 1 18-9 53 EA 4 18-10 19 EA 8 18-9 52 EA 2 18-9 45 EA 1 8-9 25 EA 2 18-9 12 EA 2 18-9 16 EA 2 18-9 39 EA 2 18-10 22 EA 2 18-10 22 EA 3 18-10 52 EA 4 18-10 60 TM 5-6115-365-15 C2 (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION REF NUMBER & MFG CODE X2 O 00082 X2 O 00083 X2 O 00084 X2 O 00085 X2 O 00086 X2 O 00087 X2 O 00088 X2 O 00089 X2 O 00090 X2 O 00091 X2 O 00092 X2 O 00093 X2 O 00094 X2 O 00095 X2 O 00096 X2 O 00097 X2 O 00098 X2 O 00099 X2 O 00100 X2 O 00101 X2 O 00102 X2 O 00103 X2 O 00104 X2 O 00105 X2 O 00106 X2 O 00107 NUT, SELF-LOCKING, HEXAGON: 3/8-16 UNC-2B MS51922-17 (96906) NUT, SELF-LOCKING, HEXAGON: 5/16-18 UNC-28 MS51922-9 (96906) PLATE, CABLE MOUNTING 13205E5133 (97403) SCREW, MACHINE: 1/4-20 UNC x 1 Ig MS35190-291 (96906) SCREW, MACHINE: 1/4-20 x 1 LG MS35190-291 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 x 1 lg MS90725-8 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 x 1 lg MS590725-8 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 x 3/4 MS90725-6 (96906) SCREW, CAP, HEXAGON HEAD: 3/4-20 x 3/4 MS90725-6 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 x 7/8 MS590725-7 (96906) SCREW, CAP, HEXAGON HEAD: 3/8-16 x 1-1/4 MS90725-62 (96906) SCREW, CAP, HEXAGON HEAD: 3/8-16 x 1-1/4 MS90725-62 (96906) SCREW, CAP, HEXAGON HEAD: 3/8-16 x 1-3/14 MS90725-65 (96906) SCREW, CAP, HEXAGON HEAD: 3/8-16 x 2-1/4 MS90725-67 (96906) SCREW, CAP, HEXAGON HEAD: 5/16-18 x 7/8 MS90725-33 (96906) SHIELD 13205E4951 (97403) WASHER, FLAT, ROUND: 1/4 BSC size MS27183-11 (96906) WASHER, FLAT, ROUND: 1/4 BSC size MS27183-11 (96906) WASHER, FLAT, ROUND: 1/4 BSC size MS27183-11 (96906) WASHER, FLAT, ROUND: 1/4 BSC size MS27183-11 (96906) WASHER, FLAT, ROUND: 1/4 BSC size MS27183-11 (96906) WASHER, FLAT, ROUND: 1/4 BSC size MS27183-11 (96906) WASHER, FLAT, ROUND: 1/4 BSC size MS27183-11 (96906) WASHER, FLAT, ROUND: 3/8 BSC size MS27183-15 (96906) WASHER, FLAT, ROUND: 3/8 BSC size MS27183-15 (96906) WASHER, FLAT, ROUND: 3/8 BSC size MS27183-15 (96906) USABLE ON CODE (4) UNIT OF MEAS (5) QTY INC IN UNIT (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) 1-5 6-20 (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. EA 3 18-1 37 EA 1 18-9 66 EA 1 18-1 63 EA 2 18-9 47 EA 2 18-9 10 EA 2 18-9 41 EA 8 18-9 50 EA 2 18-9 14 EA 1 18-9 23 EA 4 18-10 18 EA 3 18-10 50 EA 3 18-10 35 EA 2 18-10 20 EA 2 18-10 20 EA 1 18-10 64 EA 1 18-10 62 EA 4 18-9 20 EA 8 18-9 51 EA 2 18-9 46 EA 1 18-9 24 EA 2 18-9 11 EA 2 18-9 15 EA 2 18-9 42 EA 6 18-10 51 EA 4 18-10 6 EA 3 18-10 36 18-15 TM 5-6115-365-15 C2 (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION REF NUMBER & MFG CODE X2 O 00108 X2 O 00109 X2 O 00110 00111 P O 00112 00113 00114 X2 O 00115 P C 00116 X2 O 00117 P C 00118 X2 O 00119 X2 O 00120 00121 X2 O 00122 X2 O 00123 00124 00125 X2 O 00126 X2 O 00127 X2 O 00128 X2 O 00129 X2 O 00130 00131 X2 O 00132 X2 O 00133 X2 O 00134 X2 O 00135 18-16 2590-420-8929 5120-265-7462 5975-878-3791 USABLE ON CODE WASHER, FLAT, ROUND: 3/8 BSC size MS27183-15 (96906) WASHER, FLAT, ROUND: 3/8 BSC size MS27183-15 (96906) WASHER, FLAT, ROUND: 5/16 BSC size MS27183-12 (96906) 1507 - LANDING GEAR, LEVELING JACKS TRAILER LEG PROP ASSEMBLY 13214E1206 (97403) GROUP 22 - BODY, CHASSIS OR HULL, AND ACCESSORY ITEMS 2202 - ACCESSORY ITEMS ACCESSORY BOX 13205E4949 (97403) HAMMER HAND: double face, 8 lb GGGH86TYPE10CLASS1 (81348) NUT, SELF-LOCKING, HEXAGON: 1/4-20 UNC-2B MS51922-1 (96906) ROD, GROUND: 3 ft section w/attachment MILR11461 (81348) SCREW, CAP, HEXAGON HEAD: 1/4-20 x 3/4 MS90725-6 (96906) WASHER, FLAT, ROUND: 1/4 BSC size MS27183-1 (96906) 2210 - DATA PLATES PLATE, IDENTIFICATION 13205E4916-21 (97403) PLATE, IDENTIFICATION, GROUND TERMINAL 13205E40918 (97403) GROUP 40 - GENERATORS 4000 - MOTOR GENERATOR NUT, SELF-LOCKING, HEXAGON: 1/2-13 UNC-2B MS51922-33 (96906) SCREW, CAP, HEXAGON HEAD: 1/2-13 x 1-3/4 lg MS90725-114 (96906) WASHER 13205E4956 (97403) WASHER, BEVELED 13206E4482-2 (97403) WASHER, FLAT, ROUND: 1/2 BSC size MS27183-18 (96906) 4019 - RADIO INTERFERENCE SU PPRESSION NUT, PLAIN, HEXAGON: 3/8-16 UNC-2B MS16203-27 (96906) NUT, PLAIN, HEXAGON: 3/8-16 UNC-2B MS16203-27 (96906) NUT, PLAIN, HEXAGON: 3/8-16 UNC-2B MS16203-39 (96906) NUT, PLAIN, WING: 3/8-16 UNC-2B MS35425-28 (96906) (4) UNIT OF MEAS (5) QTY INC IN UNIT (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) 1-5 6-20 (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. EA 2 18-10 21 EA 2 18-10 21 EA 1 18-10 65 EA 1 18-10 67 EA 1 18-9 8 EA 1 18-9 17 EA 4 18-9 7 EA 2 18-9 54 EA 4 18-9 5 EA 4 18-9 6 EA 1 18-9 26 EA 1 18-10 1 EA 8 18-10 26 EA 8 18-10 24 EA 6 18-10 23 EA 8 18-10 27 EA 8 18-10 25 EA 1 18-9 38 EA 1 18-9 30 EA 2 18-9 36 EA 1 18-9 34 * * * * * * * * * * * * TM 5-6115-365-15 (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION REF NUMBER & MFG CODE X2 O 00136 X2 O 00137 X2 O 00138 X2 O 00139 X2 O 00140 X2 O 00141 X2 O 00142 00143 00144 X2 O 00145 X2 O 00146 X2 O 00147 X2 O 00148 X2 O 00149 X2 O 00150 X2 O 00151 X2 O 00152 00153 00154 P C 00155 00156 00157 P O 00158 P O 00159 4210-555-8837 4730-684-6032 USABLE ON CODE SCREW, CAP, HEXAGON HEAD: 3/8-16 X 3/4 MS35309-358 (96906) STUD, GROUNDIN G 13213E1223 (97403) TERMINAL, LUG MS20659-110 (96906) TERMINAL, LUG: No. 6 AWG, 3/8 stud MS20659-110 (96906) WASHER, FLAT, ELECTRIC: 3/8 thd size AN961-616 (88044) WASHER, FLAT: 3/8 thd size AN961-616 (88044) WASHER, LOCK: 3/8 nominal size MS35335-91 (96906) GROUP 42 - ELECTRICAL EQUIPMENT 4206 - THER MOSTATIC, AUTOMATIC AND MANUAL CONTROL DEVICES NUT PLATE, REEL HOLDDOWN 13205E4948 (97403) NUT, SELF-LOCKING, HEXAGON: 3/8-16 UNC-2B MS51922-17 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 UNC-2B MS1922-1 (96906) PLATE 13212E3569 (97403) SCREW, CAP, HEXAGON: 1/4-20 3/4 MS90725-6 (96906) SCREW, CAP, HEXAGON HEAD: 3/8-16 X 1-1/4 MS90725-62 (96906) WASHER, FLAT, ROUND MS27183-11 (96906) WASHER, FLAT, ROUND: 3/8 BSC size MS27183-15 (96906) GROUP 76 - FIRE FIGHTING EQUIPMENT COMPONENTS 7638 - PORTABLE FIRE FIGHTING EQUIPMENT EXTINGUISHER, FIRE: 2-3/4 w/bracket MIL-E52031 (81349) GROUP 95 - GENERAL USE STANDARDIZED PARTS 9501 - BULK MATERIEL HOSE SAEJ30CLASS30TYPE1 HOSE, FUEL: 2-1/2 od x 3 in. Ig SAEJ30CLASS30R2TYPE2 (81343) (4) UNIT OF MEAS (5) QTY INC IN UNIT (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) 1-5 6-20 (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. EA 1 18-9 27 EA 2 18-9 37 EA 3 18-9 32 EA 1 18-9 31 EA 4 18-9 35 EA 1 18-9 29 EA 2 18-9 33 EA 1 18-9 4 EA 4 18-10 55 EA 4 18-9 1 EA 1 18-10 56 EA 4 18-9 3 EA 4 18-10 53 EA 4 18-9 2 EA 4 EA 1 18-9 18 FT EA 1 * * * * * * * * * * * * Change 8 18-17 TM 5-6115-365-15 C2 (1) (2) (3) (4) DESCRIPTION FEDERAL SMR CODE 00001 00002 O 00003 P O 00004 O 00005 O 00006 M O 00007 P O 00008 O O0009 O 00010 X2 O 00011 O 00012 X2 O 00013 O 00014 00015 00016 X2 O 00017 P O 00018 X2 O 00019 X2 O 00020 X2 O 00021 X2 O 00022 X2 O 00023 X2 O 00024 X2 O 00025 X2 O 00026 X2 O 00027 18-18 STOCK NUMBER 4730-270-4581 USABLE UNIT ref NUMBER & MFR CODE ON CODE PART II REPAIR PARTS FOR DS, OS, AND DEPOT MAINTENANCE GROUP 01 - ENGINE 0106 - ENGINE LUBRICATION SYSTEM ADAPTER: 1/2-10 x 1/4-18 (5) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC OF IN MEAS UNIT (6) (7) ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. EA 2 * * * * * * * * EA 4 * * 2 * * 2 10 10 4820-277-1765 CLAMP MS35842-11 (96906) COCK, PLUG, SPRING KEY: 1/4-18 x 1/4-18 EA 2 * * * * * * * * 4730-278-6317 COUPLING: 1/4 IN. EA 2 * * * * * * * * EA 2 5310-584-5272 HOSE: 1/2-10 x 10 in., 20 in Ig SAEJ30CL30RS (81343) MANUFACTURE FROM: HOSE (10 in. required for each HOSE ASSEMBLY) LOCKWASHER FT EA AR 2 * * * SEE GRP 9501 * * * * * 4730-196-1465 NIPPLE, CLOSE EA 2 * * * * * * * * EA 2 5310-282-7818 NIPPLE: 1/4 x 1-1/2 in. lg WWN351 (81348) NUT EA 2 * * * * * * * * "O" RING MS28775-013 (96906) UNION, BULKHEAD EA 2 EA 2 * * * * * * * * EA 1 EA 1 EA 2 18-10 43 EA 2 18-10 34 EA 1 18-10 30 EA 2 18-10 42 EA 3 18-10 48 EA 2 EA 1 18-10 13 EA 1 18-10 28 EA 1 18-10 14 4730-908-3194 4730-684-6032 5330-684-3430 4730-277-6447 2910-911-0081 GROUP 03 - FUEL SYSTEM 0306 - TANKS, LINES, FITTINGS, AND HEADERS BRACKET, FILLER MOUNTING 13205E5080 (97403) CAP, FUEL TANK: tactical vehicle fording MS35645-2 (96906) CLAMP, HOSE: 1-13/16-2-3/4 range MS35842-13 (96906) CLAMP, HOSE: 7/16-25/32, range MS35842-10 (96906) CLAMP, LOOP, CUSHIONED: 3/4 od MS21104D12 (96906) CLAMP, LOOP, CUSHIONED: 5/16 od MS21104D5 (96906) CLAMP, LOOP, CUSHIONED: 5/16 od MS21104D5 (96906) FITTING, BULK HEAD: 37 degrees, 1/2-20 x 1/2 SAEJ514AFIG10C (81343) FILLER, FUEL TANK 13205E5081 (97403) GROMMET, RUBBER: 3/4 hole diagram MS35489-120 (96906) GUARD, FUEL GAGE 13205E5083 (97403) 18-10 * * 2 * * 2 10 10 8 18-10 12 18-9 19 TM 5-6115-365-15 C 2, (1) (2) (3) (4) USABLE UNIT FEDERAL SMR CODE STOCK NUMBER P O 00028 P O 00029 P O 00030 P O 00031 P O 00032 X2 O 00033 X2 O 00034 X2 O 00035 X2 O 00036 X2 O 00037 X2 O 00038 X2 O 00039 X2 O 00040 X2 O 00041 X2 O 00042 X2 O 00043 X2 O 00044 X2 O 00045 X2 O 00046 X2 O 00047 X2 O 00048 P O 00049 4720-580-6659 REF NUMBER & MFR CODE (5) (6) (7) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER DESCRIPTION ON CODE INC OF IN MEAS UNIT ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. HOSE ASSEMBLY: detachment, 5/16 od x 18 lg MS28741-5-0180 (96906) HOSE ASSEMBLY:detachment, 5/16 od x 56 lg MS28741-5- 0580 (96906) HOSE ASSEMBLY: detachment, 5/16 tube x 88 lg MS28741-5-0680 (96906) HOSE, FUEL MANUFACTURE FROM: HOSE (3 in. required) SAEJ30CLASS30R2TYPE2 (81343) HOSE, RUBBER: 1/2 nominal id x 3/4 od x 24 MILH13444 (81348) LOCKNUT: 37 deg flare, 1/2-20 UNF-2B SAEJ514AFIG10A (81343) NUT, SELF-LOCKING, HEXAGON: 1/4-20 MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 UNC-2B MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 UNC-2B MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 3/8-16 UNC-2B MS51922-17 (96906) NUT, SELF-LOCKING, HEXAGON: 10-32 UNF-3B MS21044N3 (96906) NUT, SELF-LOCKING, HEXAGON: 10-32 UNF-3B MS21044N3 (96906) NUT, SELF-LOCKING, HEXAGON: 10-32 UNF-3B MS21044N3 (96906) SCREW, CAP, HEXAGON, HEAD: 1/4-20 x 1 in. Ig MS90725-8 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 x 5/8 MS90725-5 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 x 7/8 MS90725-7 (96906) SCREW, MACHINE: pan head, 10-32 x 5/8 MS35207-264 (96906) SCREW, MACHINE: pan head, 10-32 UNF x 5/8 MS35207-264 (96906) SCREW, MACHINE: pan head, 10-32 x 5/8 lg MS35207-264 (96906) STRAP, FUEL TANK 13205E5082 (97403) TANK ASSEMBLY, FUEL: 2 filters 13216E7451-2 (97403) EA 2 * * 2 * * 2 10 10 18-9 28 EA 1 * * 2 * * 2 10 10 18-10 38 EA 1 * * 2 * * 2 10 10 18-10 49 EA 1 X2 O 00050 X2 O 00051 18-10 44 FT SEE GRP 9501 EA 1 18-10 29 EA 2 18-9 21 EA 2 18-10 7 EA 3 18-10 11 EA 4 18-10 17 EA 2 18-10 EA 1 18-10 33 EA 2 18-10 39 EA 3 18-10 45 EA 2 18-10 EA 4 18-10 15 EA 3 18-10 EA 1 18-10 31 EA 2 18-10 41 EA 3 18-10 47 EA 1 18-10 EA 1 WASHER, FLAT, ROUND MS27183-15 (96906) EA 2 18-10 WASHER, FLAT, ROUND: 1/2 BSC size MS27183-18 (96906) EA 2 18-10 60 * * 2 * * 2 10 10 3 5 9 4 18-10 59 2 18-19 TM 5-6115-365-15 C 2, (1) (2) (3) (4) DESCRIPTION USABLE UNIT FEDERAL SMR CODE STOCK NUMBER X2 O 00052 X2 O 00053 X2 O 00054 X2 O 00055 X2 O 00056 X2 O 00057 00058 00059 X2 O 00060 X2 O 00061 X2 O 00063 X2 O 00064 X2 O 00065 X2 O 00066 X2 O 00067 X2 O 00068 X2 O 00069 X2 O 00070 X2 O 00071 X2 O 00072 X2 O 00073 X2 O 00074 X2 O 00075 X2 O 00076 X2 O 00077 18-20 5340-999-6277 2590-932-7298 5340-914-2578 REF NUMBER & MFR CODE ON CODE WASHER, FLAT, ROUND: 1/4 BSC size MS27183-11 (96906) WASHER, FLAT, ROUND: 1/4 BSC size MS27183-11 (96906) WASHER, FLAT, ROUND: 1/4 BSC size MS27183-11 (96906) WASHER, FLAT, ROUND: 10-32 BSC size MS27183-8 (96906) WASHER, FLAT, ROUND: 10-32 BSC size MS27183-8 (96906) WASHER, FLAT, ROUND: 10/32 BSC size MS27183-8 (96906) GROUP 15 - FRAME, TOWING ATTACHMENT AND DRAWBAR 1501 - FRAME ASSEMBLY BRACKET ASSEMBLY, SLEDGE HAMMER 1314E1214 (97403) BRACKET, FUEL TANK MOUNTING 13205E4953 (97403) BRACKET, FUEL TANK MOUNTING 13205154952 (97403) BRACKET, GR OUND ROD 13214E1417 (97403) BRACKET, GROUND ROD 13214E1415 (97403) CLAMP, CABLE 13212E3572 (97403) CLAMP, CABLE 13212E3573 (97403) CLAMP, GROUND ROD 13212E3617-1 (97403) CLIP, SPRING, SLEDGE HAMMER 13214E1213-1 (97403) HOLDDOWN, REEL 13214E1426-3 (97403) NUT, SELF-LOCKING, HEXAGON: 1/4-20 UNC-2B MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 UNC-2B MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4 UNC-2B MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 UNC-2B MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 UNC-2B MS51922-1 (96906) NUT, SELF-LOCKING , HEXAGON: 1/4-20 UNC-2B MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 UNC-2B MS51922-1 (96906) (5) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC OF IN MEAS UNIT (6) (7) ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. EA 3 18-10 10 EA 2 18-10 EA 4 18-10 16 EA 1 18-10 32 EA 2 18-10 40 EA 3 18-10 46 EA 1 EA 2 EA 2 18-9 57 EA 1 18-9 9 EA 1 18-9 44 EA 1 18-9 40 EA 4 18-9 49 EA 1 18-9 48 EA 1 18-9 22 EA 1 18-9 53 EA 4 EA 8 18-9 52 EA 2 18-9 45 EA 1 18-9 25 EA 2 18-9 12 EA 2 18-9 16 EA 2 18-9 39 18-9 6 13 18-10 58 18-10 19 TM 5-6115-365-15 C 2, (1) (2) (3) (4) DESCRIPTION USABLE UNIT FEDERAL SMR CODE X2 O 00078 X2 O 00079 X2 O 00080 X2 O 00081 X2 O 00082 X2 O 00083 X2 O 00084 X2 O 00085 X2 O 00086 X2 O 00087 X2 O 00088 X2 O 00089 X2 O 00090 X2 O 00091 X2 O 00092 X2 O 00093 X2 O 00094 X2 O 00095 X2 O 00096 X2 O 00097 X2 O 00098 X2 O 00099 X2 O 00100 X2 O 00101 X2 O 00102 X2 O 00103 STOCK NUMBER REF NUMBER & MFR CODE ON CODE NUT, SELF -LOCKING, HEXAGON: 3/8-16 UNC-2B MS51922-17 (96906) NUT, SELF-LOCKING, HEXAGON: 3/8-16 UNC-2B MS51922-17 (96906) NUT, SELF-LOCKING, HEXAGON: 3/8-16 UNC-2B MS51922-17 (96906) NUT, SELF-LOCKING, HEXAGON: 3/8-16 UNC-2B MS51922-17 (96906) NUT, SELF-LOCKING, HEXAGON: 3/8-16 UNC-2B MS51922-17 (96906) NUT, SELF-LOCKING, HEXAGON : 5/16-18 UNC-2B MS51922-9 (96906) PLATE, CABLE MTG. 13205E5133 (97403) SCREW, MACHINE: 1/4-20 UNC x 1 lg MS35190-291 (96906) SCREW, MACHINE: 1/4-20 x 1 lg MS35190-291 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 x 1 lg MS90725-8 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 x 1 Ig MS90725-8 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 x 3/4 MS90725-6 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 x 3/4 MS90725-6 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 x 7/8 MS90725-7 (96906) SCREW, CAP, HEXAGON HEAD: 3/8-16 x 1-1/4 MS90725-62 (96906) SCREW, CAP, HEXAGON HEAD: 3/8-16 x 1-1/4 MS90725-62 (96906) SCREW, CAP, HEXAGON HEAD: 3/ 8-16 x 1-3/4 MS90725-65 (96906) SCREW, CAP, HEXAGON HEAD: 3/8-16 x 2-1/4 MS90725-67 (96906) SCREW, CAP, HEXAGON HEAD: 5/16-18 x 7/8 MS90725-33 (96906) SHIELD 13205E4951 (97403) WASHER, FLAT, ROUND: 1/4 BSC size MS27183-11 (96906) WASHER, FLAT, ROUND: 1/4 BSC size MS27183-11 (96906) WASHER, FLAT, ROUND: 1/4 BSC size MS27183-11 (96906) WASHER, FLAT, ROUND: 1/4 BSC size MS27183-11 (96906) WASHER, FLAT, ROUND: 1/4 BSC size MS27183-11 (9 6906) WASHER, FLAT, ROUND: 1/4 BSC size MS27183-11 (96906) (5) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC OF IN MEAS UNIT (6) (7) ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. EA 2 18-10 22 EA 2 18-10 22 EA 3 18-10 52 EA 4 18-10 60 EA 3 18-10 37 EA 1 18-10 66 EA 1 18-10 63 EA 2 18-9 47 EA 2 18-9 10 EA 2 18-9 41 EA 8 18-9 50 EA 2 18-9 14 EA 1 18-9 23 EA 4 18-10 18 EA 3 18-10 50 EA 3 18-10 35 EA 2 18-10 20 EA 2 18-10 20 EA 1 18-10 64 EA 1 18-10 62 EA 4 18-9 20 EA 8 18-9 51 EA 2 18-9 46 EA 1 18-9 24 EA 2 18-9 11 EA 2 18-9 15 18-21 TM 5-6115-365-15 C 2, (1) (2) (3) (4) USABLE UNIT FEDERAL SMR CODE X2 O 00104 X2 O 00105 X2 O 00106 X2 O 00107 X2 O 00108 X2 O 00109 X2 O 00110 00111 P O 00112 00013 00114 X2 DR 00115 00116 00117 X2 O 00118 P C 00119 X2 O 00120 P C 00121 X2 O 00122 X2 O 00123 00124 X2 O 00125 X2 O 00126 X2 F 00127 00128 00129 X2 FR 00130 X2 O 00131 18-22 STOCK NUMBER 2590-420-8929 2330-738-9509 5120-265-7462 5975-878-3791 6115-017-8237 REF NUMBER & MFR CODE (5) (6) (7) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER DESCRIPTION ON CODE WASHER, FLAT, ROUND: 1/4 BSC size MS27183-11 (96906) WASHER, FLAT, ROUND: 3/8 BSC size MS27183-15 (96906) WASHER, FLAT, ROUND: 3/8 BSC size MS27183-15 (96906) WASHER, FLAT, ROUND: 3/8 BSC size MS27183-15 (96906) WASHER, FLAT, ROUND: 3/8 BSC size MS27183-15 (96906) WASHER, FLAT, ROUND: 3/8 BSC size MS27183-15 (96906) WASHER, FLAT, ROUND: 5/16 BSC size MS27183-12 (969006) 1507 - LANDING GEAR, LEVELING JACKS TRAILER LEG, PROP ASSEMBLY 13214E1206 (97403) GROUP 18 - BODY, CAB, HOOD, AND HULL 1810 - CARGO BODY TRAILER 13205E4955 (97403) GROUP 22 - BODY, CHASSIS OR HULL, AND ACCESSORY ITEMS 2202 - ACCESSORY ITEM ACCESSORY BOX 13205E4949 (97403) HAMMER HAND: double face, 8 lb GGGH86TYPE10CLASS1 (81348) NUT, SELF-LOCKING, HEXAGON: 1/4-20 UNC-2B MS51922-1 (96906) ROD, GROUND: 3 ft section w/attachm ent MILR11461 (81348) SCREW, CAP, HEXAGON HEAD: 1/4-20 x 3/4 MS90725-6 (96906) WASHER, FLAT, ROUND: 1/4 BSC size MS27183-11 (96906) 2210 - DATA PLATES PLATE, IDENTIFICATION 13205E4916-21 (97403) PLATE, IDENTIFICATION, GROUND TERMINAL 13205E40918 (97403) PLATE, INFORMATION WIRING DIAGRAM 13212E1499 (97403) GROUP 40 - GENERATORS 4000 - MOTOR GENERATOR GENERATOR SET: 3 kw, 60 hz md MILG52367TYPE1 (81349) NUT, SELF-LOCKING, HEXAGON: 1/2-13 UNC-2B MS51922-33 (96906) INC OF IN MEAS UNIT ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. EA 2 18-9 EA 6 18-10 51 EA 4 18-10 61 EA 3 18-10 36 EA 2 18-10 21 EA 2 18-10 21 EA 1 18-10 65 EA 1 EA 1 18-9 55 EA 1 18-9 8 EA 1 18-9 17 EA 4 18-9 7 EA 2 18-9 54 EA 4 18-9 5 EA 4 18-9 6 EA 1 18-9 26 EA 1 18-10 1 EA 1 EA 2 18-9 55 EA 8 * * * * * * 2 2 2 * * * * * * 2 2 2 10 10 10 10 10 10 42 18-10 67 18-10 26 TM 5-6115-365-15 (1) (2) (3) (4) DESCRIPTION USABLE UNIT FEDERAL SMR CODE X2 STOCK NUMBER O 00132 X2 O 00133 X2 O 00134 X2 O 00135 00136 X2 O 00137 X2 O 00138 X2 O 00139 X2 O 00140 X2 O 00141 X2 O 00142 X2 O 00143 X2 O 00144 X2 O 00145 X2 O 00146 X2 O 00147 00148 00149 X2 F 00150 X2 F 00151 X2 F 00152 A F 00153 AO F 00154 M O 00154A PA F 00154B 5940-143-4794 REF NUMBER & MFR CODE ON CODE SCREW, CAP, HEXAGON HEAD: 1/2-13 X 1-3/4 LG MS90725-114 (96906) WASHER 13205E4956 (9740 3) WASHER, BEVELED 13206E4482-2 (97403) WASHER, FLAT, ROUND: 1/2 BSC SIZE MS27183-18 (96906) 4019 - RADIO INTERFERENCE SUPPRESSION NUT, PLAIN, HEXAGON: 3/8-16 UNC-3B MS16203-27 (96906) NUT, PLAIN, HEXAGON: 3/8-16 UNC-2B MS16203-27 (96906) NUT, PLAIN, HEXAGON: 3/8-16 UNC-2B MS16203-39 (96906) NUT, PLAIN, WING: 3/8-16 UNC-2B MS35425-28 (96906) SCREW, CAP, HEXAGON HEAD: 3/8-16 x 3/4 MS35309-358 (96906) STUD, GROUNDING 13213E1223(97403) TERMINAL, LUG MS20659-110 (96906) TERMINAL, LUG: No. 6 AWG, 3/8 STUD MS20659-110 (96906) WASHER, FLAT, ELECTRIC: 3/8 THD SIZE AN961-616 (88044) WASHER. FLAT: 3/8 THD SIZE AN961-616(88044) WASHER, LOCK: 3/8 NOM. SIZE MS35335-91 (96906) GROUP 42- ELECTRICAL EQUIPMENT 4206 - THERMOSTATIC, AUTOMATIC AND MANUAL CONTROL DEVICES BOX 13205E5077(97403) COVER 13205E5078(97403) DISTRIBUTION BOX 13205E5079-2 (97403) CABLE, GENERATOR: No. 1 To Distribution BOX, 2-1/2 FT 13212E3570-2 (97403) CABLE, GENERATOR: No. 2 To Distribution BOX, 11 FT 13212E3571-3 CABLE MANUFACTURE FROM: CABLE CO-04HGF (4/10) (81349) TERMINAL LUG MS25036-112 (96906) (5) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC OF IN MEAS UNIT (6) (7) ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. EA 8 1810 24 EA 6 23 EA 8 EA 8 1810 1810 1810 EA 1 38 EA 1 EA 2 EA 1 EA 1 EA 2 EA 3 EA 1 189 189 189 189 189 189 189 189 189 189 189 188 188 189 16 EA EA EA 27 25 30 36 34 27 37 32 31 35 29 33 EA 1 EA 1 EA 1 EA 1 188 14 EA 1 188 15 188 15B 29 43 FT FT AR EA 3 SEE GROUP 9501 Change 10 18-23 TM 5-6115-365-15 (1) (2) (3) (4) DESCRIPTION FEDERAL SMR CODE PA F 00154C PA F 00154D 15D STOCK NUMBER USABLE UNIT REF NUMBER & MFR CODE ON CODE (5) (6) (7) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC ALLOWANCE ALLOWANCE OF IN MEAS UNIT 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. 5940-143-4777 TERMINAL LUG MS25036-157 (96906) EA 1 18- 15C 8 5970-822-2775 INSULATION FT 1 18- M23053/5-110-9 (81349) PA F 00154E 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 5970-082-3942 X F 00155 X2 F 00156 X2 F 00157 X2 F 00158 X2 F 00159 X2 F 00160 X2 F 00161 X2 F 00162 X2 0 00163 X2 0 00164 X2 0 00165 X2 F 00166 X2 F 00167 X2 F 00168 X2 0 00169 X2 0 00170 X2 0 00171 X2 F 00172 X2 F 00173 X2 F 00174 X2 F 00175 18-24 Change 10 INSULATION M23053/5-105-9 (81349) GASKET 13212E3610 LEAD, ELECTRICAL: NO. W3 13212E3567-1 (97403) LEAD, ELECTRICAL: NO. W4 13212E2567-2 (97403) LEAD, ELECTRICAL: NO. W5 13212E3567-3(97403) LIGHT AND WIRE 13212E3560 NUT, PLAIN, HEXAGON MS35649-202 (96906) NUT, PLAIN, HEXAGON: 1/4-20 UNC-2B MS35691-1 (96906) NUT, PLAIN, HEXAGON: 1/4-20 UNC-2B FFN836TYPE2 (81348) NUT PLATE, REEL HOLDDOWN 13205E4948 (97403) NUT, SELF-LOCKING, HEXAGON: 3/8-16 UNC-2B MS51922-17 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 UNC-2B MS51922-1 (96906) PACKING, PREFORMED, "O" RING MS28775-111 (96906) PACKING, PREFORMED, ‘OO' RING MS28775-122 (96906) PACKING, PREFORMED, "O" RING MS28775-011(96906) PLATE 13212E3569 (97403) SCREW, CAP, HEXAGON HEAD: 1/4-20x 3/4 MS90725-6 (96906) SCREW, CAP, HEXAGON HEAD: MS90725-62 (96906) SCREW, MACHINE: PAN HEAD, 1/4-20 x 3/4 MS35206-281 (96906) SCREW, MACHINE: PAN HEAD, 10-24x 1 LG MS35206-267 (96906) SCREW, MACHINE: PAN HEAD, 10-32 x 1/2 LG MS35207-263 (96906) STUFFING, TUBE 13212E3582-4(97403) 8 FT 1 188 188 188 188 188 188 188 188 188 189 1810 15E EA 1 EA 1 EA 1 EA 1 EA 2 EA 6 EA 4 EA 8 EA 1 EA 4 EA 4 189 1 EA 1 28 EA 2 EA 4 EA 1 EA 4 EA 4 EA 4 EA 6 EA 16 EA 2 188 188 188 1810 189 1810 188 188 188 188 17 9 10 11 1 26 8 23 4 55 12 3 56 3 53 2 20 4 13 TM 5-6115-365-15 (1) (2) (3) (4) DESCRIPTION USABLE UNIT FEDERAL SMR CODE STOCK NUMBER P2 F 00176 X2 F 00177 X2 F 00178 X2 O 00179 X2 F 00180 X2 F 00181 X2 O 00182 X2 F 00183 X2 F 00184 X2 F 5930-878-6722 00185 X2 F 00186 X2 F 00187 00188 00189 P C 00190 00191 00192 P O 00193 P O 00194 PA F 00195 PA F 00196 PA F 001975 4210-555-8837 4730-684-6032 6145-643-0030 5970-822-2775 5970-082-3942 REF NUMBER & MFR CODE SWITCH, ROTARY: 30 AMP 13205E5022(97403) TERMINAL, BOARD 13212E3606 TERMINAL, LOAD 13208E5820-6 (97403) WASHER, FLAT, ROUND MS271893-11 (96906) WASHER, FLAT, ROUND: 10-32 BSC SIZE MS27183-8 (96906) WASHER, FLAT, ROUND: 10 NOM. SIZE MS27183-8 (96906) WASHER, FLAT, ROUND: 3/8 BSC SIZE MS27183-15(96906) WASHER, LOCK, FLAT: 1/4 NOM. SIZE MS35333-108 (96906) WASHER, FLAT, ROUND: 1/4-20 BSC SIZE MS27183-11 (96906) WASHER, LOCK; SPRING HELICAL, 10 NOM. size MS35338-43 (96906) WASHER, LOCK, SPRING: NO. 10 NOM. SIZE MS35338-43 (96906) WASHER, LOCK; 1/4 NOM. SIZE MS35338-101 (96906) GROUP 76- FIRE FIGHTING EQUIPMENT COMPONENTS 7638 - PORTABLE FIRE FIGHTING EQUIPMENT EXTINGUISHER, FIRE: 2-3/4W/BRACKET MILE52031 (81349) GROUP 95 - GENERAL USE STANDARDIZED PARTS 9501 - BULK MATERIEL HOSE SAEJ30CLASS30TYPE1 HOSE, FUEL: 2-1/2 OD x 3 IN. LG SAEJ30CLASS30R2TYPE2 (81343) CABLE CO-04HGF (4/10) (81349) INSULATION M23053/5-110-9 (81349) INSULATION M23053/5-105-9 (81349) ON CODE (5) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC OF IN MEAS UNIT EA 1 EA 1 EA 4 EA 4 EA 16 EA 12 EA 4 EA 4 EA 4 EA 6 EA (6) (7) ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. • • • • 188 188 188 189 188 188 1810 188 188 188 27 16 188 5 EA 8 188 24 EA 1 189 18 FT 3 2 • • 2 • • 2 10 10 • • • • • • 10 10 EA 1 • • • • • • • • EA V • • • • • • • • FT V • • • • • • • • FT V • • • • • • • • 18 19 2 6 21 54 22 7 25 Change 10 18-25 TM 5-6115-365-15 Figure 18-8. Generator transfer switch. 18-26 Change 10 TM 5-6115-365-15 C 2, ME 6115-305-15/18-9, C2 Figure 18-9. Power unit components. 18-27 TM 5-6115-365-15 C 2, ME 6115-365-15/18-10, C2 Figure 18-10. Power unit trailer components. 18-28 TM 5-6115-365-15 CHAPTER 19 GENERATOR SET PU-629/G Section I. DESCRIPTION AND DATA 19-1. Description a. General. The PU-629/G is a self-contained mobile, general purpose power supply (Fig. 19-1). The set is comprised of two 5 kW Model SF 5.0 MD Military Standard generator sets, mounted on a 1 1/2 ton M103A trailer, and includes the components listed in table 19-1. The generators are powered by directly coupled, 2cylinder, 10 hp, Military Standard Model 2A042 engines. A power transfer switch is provided for connecting the generator outputs to a common load. d. Trailer. For description and trailer maintenance information not covered in this chapter, refer to TM 9-2330-213-14. e. Lubrication. For lubrication information, refer to TM 5-6115-332-14. For engine lubrication instructions, refer to TM 5-2805-258-14 and LO 5-2805-258-12. For trailer lubrication information, refer to LO 9-2330-213-12. 19-2. Tabulated Data Table 19-1 lists the components for PU-629/G. b. Engines. For description and maintenance information pertaining to the engines, refer to TM 5-2805-258-14. c. Generators. For description, operation, and maintenance information not covered in this chapter, refer to TM 5-6115-332-14. Table 19-1. PU-629/G Components FSN 2330-141-8052 6115-074-8830 Qty 1 2 2590-741-1037 4210-555-8837 5975-878-3791 5120-265-7462 FSN not assigned 2540-00-459-5946 1 2 2 1 2 1 Nomenclature Trailer: M103A Generator: 5 kW, Model SF 5.0 MD Leg Prop assembly, trailer Fire extinguisher Ground rod (w/attachments) Sledge hammer Fuel tank assembly Tarpaulin Change 10 19-1 TM 5-6115-365-15 C 2, Figure 19-1. PU-629/G. right front, 3/4 view. 19-2 TM 5-6115-365-15 C 2, Section II. OPERATING INSTRUCTIONS 19-3. Setting-up Instructions a. Leveling. (1) Locate the trailer on as level a surface as possible in order for the generator to operate efficiently. (2) Set brakes and block wheels securely to prevent any movement. Operate handbrakes at weekly intervals to assure freedom of linkage. (3) Pull leg support down and adjust length for firm contact with ground. WARNING Wheels must be blocked, brakes set, and leg prop down in support position before attempting to roll up tarpaulin and before starting to setup or assemble the equipment for operation. b. Preparation for Starting. (1) Roll up tarpaulin and remove splash shield as shown in figure 19-3. (2) Remove all loose auxiliary items and anything else that might block the free circulation of air through the trailer and around the generator sets. CAUTION It is of foremost importance that there be free circulation of air around the generator sets at all times during operation. Inadequate ventilation is a major cause of damage to the equipment. (3) Be sure transfer switch load cables are connected to the generator sets as illustrated in figure 19-2. ME 6115-365-15/19-2 C2 Figure 19-2. Interconnection diagram, transfer switch-to-generators. 19-3 TM 5-6115-365-15 C2 c. Grounding. WARNING WARNING Never operate the generator set until it has been properly grounded. Electrical defects in the load lines or equipment can cause death by electrocution when contact is made with an ungrounded system. (1) The generator set must be grounded prior to operation. The ground may be any of three methods, depending on the location and terrain. (a) A ground rod driven to a depth of 8 feet. (b) An underground metallic water piping system. (c) A metal plate (9 sq. ft.) buried at a depth of 4 feet. (2) The ground lead must be No. 6 AWG copper wire bolted or clamped to the rod, plate, or piping system. (3) Connect the other end of the ground lead to the generator set ground terminal stud as shown in figure 19-3. (4) Be sure that both generators are connected to the generator set ground terminal stud, as shown in figure 19-3. d. Fuel Hose Connection. Connect the fuel hoses as illustrated in figure 19-4. 19-4 Never operate the generator set in an enclosed area unless the exhaust gases are piped to the outside. Inhalation of exhaust fumes will result in serious illness or death. 19-4. Starting a. Perform the setting-up and pre-starting procedures (para 19-3). b. Be sure the generator transfer switch is OFF (fig. 19-3). c. Start the generator set as instructed in TM 5-6115-332-12. 19-5. Stopping a. Turn the generator transfer switch OFF or in position to select a standby generator (fig. 19-3). b. Stop the generator as instructed in TM 5-6115-332-12. 19-6. Operation a. Start the generator (para 19-4) and position the transfer switch to the desired generator. b. Operate the generator as instructed in TM 5-6115-332-12. c. Perform the fuel connection and transfer procedure as instructed in figure 19-4. TM 5-6115-365-15 C 2, (Figure 19-3 Sheet 1 of 2) (Figure 19-3 Sheet 1 of 2) ME 6115-365-15/19-3 (1) C2 Figure 19-3. PU-629/C set up for operation (sheet 1 of 2). 19-5 TM 5-6115-365-15 C 2, ME 6115-365-15/19-3 (2) C2 Figure 19-3. PU-926/C Set up for operation (sheet 2 of 2). 19-6 TM 5-6115-365-15 C 2, ME 6115-365-15/19-4 C2 Figure 19-4. Fuel system connection and transfer procedure 19-7 TM 5-6115-365-15 C 2, Section III. OPERATOR'S MAINTENANCE INSTRUCTIONS 19-7. Transfer Switch Indicating Lamps a. Removal. Remove lens and remove indicator lamp as illustrated in figure 19-5. b. Installation. Install the indicator lamp and lens as illustrated in figure 19-5. 1 Screw 2 Lockwasher 3 Flat washer 4 Cover 5 Gasket 6 Screw 7 Flat washer 8 Lockwasher 9 Hex nut 28 Flat washer 29 Hex nut 30 Lockwasher 31 Flat washer 32 Electrical lead 33 Flat washer 34 Hex nut 35 Lockwasher 36 Terminal board 10 Screw 11 Knob 12 Transfer switch 13 Hex nut 14 Lockwasher 15 Preformed packing 16 Light and wire assy 17 Lens 18 Lamp 19 Screw 20 Hex nut 21 Lockwasher 22 Electrical lead 23 Fastener 24 Screw 25 Flat washer 26 Hex nut 27 Lockwasher 37 Gasket 38 Terminal lug 39 Locknut 40 Stuffing tube assy 41 Transfer switch box 42 Rivet Figure 19-5. Transfer switch, removal, disassembly, reassembly, and installation. 19-8 TM 5-6115-365-15 C 2, Section IV. ORGANIZATIONAL MAINTENANCE INSTRUCTIONS 19-8. Transfer Switch Indicating Lights a. Removal. Remove the indicating lights as illustrated in figure 19-5. b. Installation. Install the indicating lights as illustrated in figure 19-5. 19-9. Ground Wires and Terminal Stud a. Removal. Remove the ground wires from the ground terminal stud and generator sets as shown in figure 19-3. Remove the terminal stud. b. Installation. Install the terminal stud and ground wires as shown in figure 19-3. 19-10. Tarpaulin, Roof Bows, and Leg Prop a. Removal. (1) Remove the tarpaulin from the unit. (2) Pull out the chain-secured pins that secure the roof bows to the trailer bed and remove the bows. (3) Remove the hardware that secures the leg prop to the rear underside of the trailer bed and remove the leg prop. b. Cleaning and Inspection. (1) Clean tarpaulin with water and detergent. Clean roof bows and leg prop with approved cleaning solvent. Dry thoroughly. (2) Inspect tarpaulin for tears, holes, broken or missing straps or ropes and other defects. Inspect bows and leg prop for breaks, cracks, damaged or missing hardware, and any other defects. c. Installation. (1) Mount the leg prop to the underside of the trailer bed and secure with mounting hardware. (2) Install the roof bows in the trailer bed and secure with pins. Install the tarpaulin and secure in the desired position. Section V. DIRECT AND GENERAL SUPPORT AND DEPOT MAINTENANCE INSTRUCTION b. Installation. Use figure 19-7 as a guide and 19-11. Generator Transfer Switch perform the following steps: a. Removal and Disassembly. (1) Tag and disconnect leads from the output terminals to load. (2) Remove and disassemble the transfer switch as illustrated in figure 19-5. b. Reassembly and Installation. (1) Reassemble and install the transfer switch as illustrated in figure 19-5. (2) Connect load connections (fig. 19-6). (1) Secure the two generator sets to the trailer bed with 8 bolts. (2) Secure front muffler pipe to trailer bed with 2 bolts and 2 nuts. (3) Connect oil drain adapters. (4) Connect electrical leads and cables. (5) Connect fuel lines. 19-13. Tarpaulin, Roof Bows, and Leg Prop 19-12. Generator Sets a. Removal. Use figure 19-7 as a guide and perform the following steps: (1) Disconnect fuel lines. (2) Disconnect electrical leads and cables. (3) Disconnect oil drain adapters. (4) Remove 2 bolts and 2 nuts that secure the front muffler pipe to trailer bed and remove pipe. (5) Remove the 8 bolts (4 to each set) that secure the generator sets to the trailer bed and remove generator sets. a. Removal. Remove the tarpaulin, roof bows, and leg prop (para 19-10). b. Repair. (1) Patch or sew rips or tears in the tarpaulin. Replace damaged or missing straps and ropes. Replace a tarpaulin that is too badly damaged to be repaired. (2) Weld minor cracks and breaks in the roof bows and leg prop. Straighten bows where possible. Replace defective or missing hardware. Replace bows or leg prop that are damaged beyond repair. c. Installation. Install tarpaulin, roof bows, and leg prop (para 19-10). 19-9 TM 5-6115-365-15 C 2, ME 6115-365-15/19-6 C2 Figure 19-6. Transfer switch wiring diagram.. 19-10 TM 5-6115-365-15 C 2, ME 6115-365-15/19-7 C2 Figure 19-7. PU-629/C overall component location diagram. 19-11 TM 5-6115-365-15 C2 19-14. Trailer Bed a. Removal. (1) Remove tarpaulin, roof bows, and leg prop (para 19-10). (2) Remove transfer switch from the trailer (para 19-11). (3) Remove the generator sets (para 19-12). (4) Remove the 18 bolts (9 each fuel tank) that secure the fuel tanks to the trailer and remove the fuel tanks. (5) Remove 8 bolts from the top surface of the trailer bed and 12 bolts from the underside that secure the trailer bed gussets to the trailer. (6) Disconnect electrical leads from the trailer lights. (7) Remove trailer bed from the trailer. b. Cleaning, Inspection, and Repair. 19-12 (1) Clean trailer bed with approved cleaning solvent and dry thoroughly. (2) Inspect for broken welds, bends, dents, and any damage that prevents proper assembly of the unit. Weld cracks and breaks and straighten dents or bends where possible. Replace a trailer bed that is damaged beyond repair. c. Installation. (1) Install trailer bed on the trailer and secure with 12 bolts on the underside and 8 on the top. Connect wiring to trailer lights. (2) Secure the two fuel tanks to the trailer with 18 bolts. (3) Install the generator sets (para 19-12). (4) Install the transfer switch (para 19-11). (5) Install the leg prop, roof bows, and tarpaulin (para 19-10). TM 5-6115-365-15 C 2, (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION REF NUMBER & MFG CODE 00001 00002 X2 0 00003 00004 00005 X2 0 00006 X2 0 00007 X2 0 00008 X2 0 00009 X2 0 00010 X2 0 00011 X2 0 00012 X2 0 00013 00 00014 0 00015 0 00016 0 00017 0 00018 0 00019 0 00020 0 00021 0 00022 X2 0 00023 0 00024 0 00025 0 00026 0 00027 0 00028 X2 0 00029 X2 0 00030 X2 0 00031 USABLE ON CODE (4) UNIT OF MEAS (5) QTY INC IN UNIT (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) 1-5 6-20 (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. 5310-934-9758 REPAIR PARTS FOR ORGANIZATIONAL MAINTENANCE GROUP 03 - FUEL SYSTEM 0306 - TANKS, LINES, FITTINGS, HEADERS CAP, FUEL TANK: tactical vehicle, fording MS35645-1 (96906) GROUP 15 - FRAME, TOWING ATTACHMENTS, AND DRAWBARS 1501 - FRAME ASSEMBLY BRACKET ASSEMBLY 13214E1214 (97403) CLAMP, CABLE, DOUBLE: 1-5/16 height 13212E3591-2 (97403) CLAMP, CABLE, SINGLE 13212E3612 (97403) CLAMP, GROUND ROD: 1.640 hole, sp 13212E3617-1 (97403) CLAMP, LOOP: double cable or tube MS21334-2 (96906) CLIP, SPRING 13214E1213-1 (97403) HOLDDOWN, REEL: 8.62 Ig 13214E1426-3 (97403) HOLDER: fuel drum adapter 13212E3553-1 (97403) NUT, PLAIN, HEXAGON: machine screw, 10-24 5310-934-9758 NUT, PLAIN, HEXAG ON: machine screw, 10-24 EA 6 * * * * 19-9 58 5310-088-1251 NUT, SELF-LOCKING, HEXAGON: 1/4-20 EA 1 * * * * 19-10 31 5310-088-1251 NUT, SELF-LOCKING, HEXAGON: 1/4-20 EA 2 * * * * 19-9 48 5310-088-1251 NUT, SELF-LOCKING, HEXAGON: 1/4-20 EA 2 * * * * 19-9 62 5310-088-1251 NUT, SELF-LOCKING, HEXAGON: 1/4 X 20 EA 4 * * * * 19-10 10 5310-088-1251 NUT, SELF-LOCKING, HEXAGON: 1/4-20 EA 8 * * * * 19-10 6 5310-984-3806 NUT, SELF-LOCKING, HEXAGON : 5/16-18 EA 4 * * * * 19-10 35 5310-964-3806 NUT, SELF-LOCKING, HEXAGON: 5/16-18 EA 6 * * * * 19-9 32 EA 6 19-9 25 5310-984-3806 NUT, SELF-LOCKING, HEXAGON: 5/16-18 MS51922-9 (96906) NUT, SELF-LOCKING, HEXAGON: 5/16-18 EA 12 * * * * 19-9 29 5305-071-2241 SCREW, CAP, HEXAGON HEAD: 1/4-20 X 1-1/4 EA 2 * * * * 19-9 46 5305-071-2241 SCREW, CAP, HEXAGON HEAD: 1/4-20 X 1-1/4 EA 4 * * * * 19-9 60 5305-068-0502 SCREW, CAP, HEXAGON HEAD : 1/4-20 X 3/4 Ig EA 1 * * * * 19-10 29 5305-068-0502 SCREW, CAP, HEXAGON HEAD: 1/4-20 X 3/4 Ig EA 2 * * * * 19-10 8 SCREW, CAP, HEXAGON HEAD: 5/16-18 X 3/4 MS90725-32 (96906) SCREW, CAP, HEXAGON HEAD: 5/16-18 X 3/4 Ig MS90725-32 (96906) SCREW, CAP, HEXAGON HEAD: 5/16-18 X 3/4 Ig MS90725-32 (96906) EA 4 19-10 33 EA 6 19-9 27 EA 6 19-9 34 5340-999-6277 2590-932-7298 5340-914-2578 7240-920-5327 EA 1 19-11 7 EA 1 19-10 7 EA 1 19-9 45 EA 2 19-9 59 EA 4 19-10 3 EA 2 19-9 40 EA 1 19-10 28 EA 1 19-9 1 EA 2 19-10 32 EA 2 * * * * 19-9 44 19-13 TM 5-6115-365-15 (1) SMR CODE X2 0 00032 0 00033 0 00034 0 00035 X2 0 00036 0 00037 0 00038 X2 0 00039 X2 0 00040 X2 0 00041 X2 0 00042 X2 0 00043 0 00044 0 00045 0 00046 0 00047 0 00048 00049 (2) FEDERAL STOCK NUMBER USABLE ON CODE (4) UNIT OF MEAS (5) QTY INC IN UNIT EA 12 EA (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. 19-9 31 5305-958-5247 REF NUMBER & MFG CODE SCREW, CAP, HEXAGON HEAD: 5/16-18 X 3/4 Ig MS90725-32 (96906) SCREW, MACHINE: flat head, 1/4-20 X 1 Ig 5305-984-6212 SCREW, MACHINE, PAN HEAD: 10-24 X 3/4 Ig EA 2 * * * * 19-9 41 5305-984-6212 SCREW, MACHINE, PAN HEAD: 10-24 X 3/4 Ig EA 6 * * * * 19-9 55 EA 6 19-9 33 5310-809-8546 WASHER, FLAT, ROUND MS27183-12 (96906) WASHER, FLAT, ROUND: No. 10 nominal size EA 2 * * * * 19-9 43 5310-809-8546 WASHER, FLAT, ROUND: No. 10 EA 6 * * * * 19-9 57 EA 2 19-10 30 EA 4 19-10 9 EA 8 19-10 5 EA 4 19-9 47 EA 8 19-9 61 5310-081-4219 WASHER, FLAT, ROUND: 1/4 nominal size MS27183-11 (96906) WASHER, FLAT, ROUND: 1/4 nominal size MS27183-11 (96906) WASHER, FLAT, ROUND: 1/4 nominal size MS27183-11 (96906) WASHER, FLAT, ROUND: 1/4-20 nominal size MS27183-11 (96906) WASHER, FLAT, ROUND: 1/4-20 nominal size MS27183-11 (96906) WASHER, FLAT, ROUND: 5/16 nominal size EA 6 * * * * 19-9 26 5310-081-4219 WASHER. FLAT, ROUND: 5/16 nominal size EA 8 * * * * 19-10 34 5310-081-4219 WASHER, FLAT, ROUND. 5/16 nominal size EA 12 * * * * 19-9 30 5310-045-3296 WASHER, LOCK, HELICAL No. 10 nominal size EA 6 * * * * 19-9 56 5310-045-3296 WASHER, LOCK: spring helical, No. 10 EA 2 * * * * 19-9 42 EA 4 * * * * * * EA 2 * * * * * * EA 1 * * * * * * EA 18 EA 12 EA 22 EA 14 EA 24 EA 1 19-9 8 EA 2 * * * * 19-10 1 EA 1 * * * * 19-10 27 EA 4 * * * * 19-9 11 P 0 2540-924-8478 P 0 2540-926-1003 P0R X2 F X2 F X2 F X2 F X2 F 00050 X2 0 00051 P C 00052 P C 00053 0 00054 (3) DESCRIPTION 2910-066-1235 5120-265-7462 5310-088-1251 19-14 Change 8 GROUP 22 - BODY, CHASSIS OR HULL, AND ACCESSORY ITEMS 2201 - CANVAS, RUBBER, OR PLASTIC ITEMS BOW, TRAILER TARPAULIN 13215E3597-1 (97403) BOW, TRAILER TARPAULIN 13212E3597-2 (97403) TARPAULIN 13216E7434 (97403) BUCKLE MS51920 (96906) CHAPE ASSEMBLY 13214E1392 (97403) HOOK TEE 13214E1497 (97403) RING, TEE MS51925 (96906) TIP END MS51926 (96906) 2202 - ACCESSORY ITEMS ACCESSORY BOX 13205E4949 (97403) ADAPTER ASSEMBLY, FUEL DRUM 13211E7541 (97403) HAMMER HAND. 8 lb GGGH86TYPEX (81348) NUT, SELF-LOCKING, HEXAGON: 1/4-20 1-5 6-20 8 * * * * 19-10 4 TM 5-6115-365-15 (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION REF NUMBER & MFG CODE P C 00055 0 00056 X2 0 00057 M 0 00058 P 0 00059 00060 X2 0 00061 X2 0 00062 5975-878-3791 5305-068-0502 6145-395-8755 USABLE ON CODE (4) UNIT OF MEAS (5) QTY INC IN UNIT (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. 1-5 6-20 ROD, GROUND ASSEMBLY MILR11461TYPE (81349) SCREW, CAP, HEXAGON HEAD: 1/4-20 X 3/4 Ig EA 2 * * * * 19-10 2 EA 4 * * * * 19-9 9 WASHER, FLAT, ROUND: 1/4 nominal size MS27183-11 (96906) WIRE, ELECTRICAL: No. 6 AWG, 10 ft MANUFACTURE FROM: WIRE, ELECTRICAL: No. 6 AWG QQW343TYPERB (81348) 2210 - DATA PLATES PLATE, IDENTIFICATION: ground terminal 13205E4918 (97403) PLATE, IDENTIFICATION: PU-6290/6 13205E4916-22 (97403) EA 4 19-9 10 19-9 53 FT FT SEE GRP 9501 EA 1 19-9 39 EA 1 19-9 17 Change 8 19-14.1/(19-14.2 blank) TM 5-6115-365-15 C 2, (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION REF NUMBER & MFG CODE 00063 USABLE ON CODE (4) UNIT OF MEAS (5) QTY INC IN UNIT (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) 1-5 6-20 (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. GROUP 29 - AUXILIARY GENERATOR AND ENGINE AND CONTROLS 00064 2941 - EXHAUST AND TAIL PIPES 0 00065 0 00066 0 00067 0 00068 X2 0 00069 X2 0 00070 00071 00072 X2 0 00073 0 00074 X2 0 00075 X2 0 00076 00077 00078 5310-088-1251 NUT, SELF-LOCKING, HEXAGON:1/4-10 EA 4 * * * * 19-9 51 5310-088-1251 NUT, SELF-LOCKING, HEXAGON:1/4-20 EA 2 * * * * 19-9 16 5305-225-3839 SCREW, CAP, HEXAGON HEAD:1/4-20 x I 19 EA 2 * * * * 19-9 14 5305-068-0502 SCREW, CAP, HEXAGON HEAD:1/4-20 x 3/4 19 EA 4 * * * * 19-9 50 EA 4 19-9 15 EA 8 EA 8 19-9 19 5305-782-9494 WASHER, FLAT, ROUND: 1/4 nominal size MS27183-11 (96906) WASHER, FLAT, ROUND: 1/4 nominal size MS27183-11 (96906) GROUP 40 - ELECTRIC MOTORS AND GENERATORS 4000 - GENERATOR ASSEMBLY NUT, SELF-LOCKING, HEAD MS51922-33 (96906) SCREW, CAP, HEXAGON HEAD:1/2-13 x 1-3/4 EA 8 19-9 21 EA 8 19-9 22 EA 8 19-9 20 0 00079 0 00080 0 00081 00082 X2 0 00083 0 00084 X2 0 00085 X2 0 00086 0 00087 0 00088 X2 0 00089 X2 0 00090 0 00091 X2 0 00092 X2 0 00093 0 00094 5310-087-4652 WASHER, BEVELED: 1/2 nominal bolt size 13206E4482-2 (97403) WASHER, FLAT, ROUND: 1/2 nominal size MS27183-18 (96906) GROUP 42 - ELECTRICAL EQUIPMENT 4206 - THERMOSTATIC, AUTOMATIC AND MANUAL CONTROL DEVICES NUT, SELF-LOCKING, HEXAGON:3/8-16 EA 4 * * * * 19-9 38 5305-269-3211 SCREW, CAP, HEXAGON HEAD:3/8-16 x 1 lg EA 4 * * * * 19-9 36 5310-809-4061 WASHER, FLAT, ROUND: 3/8 nominal size EA 8 * * * * 19-9 37 EA 2 19-10 13 5310-543-4717 4216 - MISCELLANEOUS WIRING AND FITTINGS CLAMP, LOOP: double cable or tube MS21334-30 (96906) NUT, PLAIN, WING: brass, 3/8-16 EA 1 19-10 18 EA 1 19-10 24 EA 3 19-10 22 5310-934-9758 NUT, PLAIN, HEXAGON: jam, 3/8-16 MS16203-39 (96906) NUT, PLAIN, HEXAGON: jam, 3/8-16 MS16203-39 (96906) NUT, PLAIN, HEXAGON:machine screw, No. 10-24 EA 2 * * * * 19-10 14 5940-688-6010 TERMINAL, LUG: Type I, Class I, No. 6-3/8 EA 4 * * * * 19-10 23 EA 2 19-10 11 EA 1 19-10 26 5305-984-6212 TERMINAL, LUG: No. b wire, No. 10 stud MS20659-130 (96906) SCREW, CAP, HEXAGON HEAD:3/8-16 x 3/4 MS35309-358 (96906) SCREW, MACHINE: pan head, No. 10-24 x 3/4 Ig EA 2 19-10 17 EA 1 19-10 21 EA 4 19-10 19 5310-809-8546 STUD GROUNDING 13214E1223 (97403) WASHER, FLAT, ELECTRIC:3/8 nominal size AN961-616T (88044) WASHER, FLAT, ROUND: No. 10 nominal size EA 2 19-10 15 * * * * * * * * * * * * 19-15 TM 5-6115-365-15 C 2, (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION REF NUMBER & MFG CODE 0 00095 0 00096 0 00097 00098 USABLE ON CODE (4) UNIT OF MEAS (5) QTY INC IN UNIT (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. 1-5 6-20 5310-913-9776 WASHER, LOCK: flat, external tooth, 3/8 EA 1 * * * * 19-10 25 5310-913-9776 WASHER, LOCK: flat, external tooth, 3/8 EA 2 * * * * 19-10 20 5310-045-3296 WASH ER, LOCK: spring helical, No. 10 EA 2 * * * * 19-10 16 GROUP 76 - FIRE FIGHTING EQUIPMENT COMPONENTS 00099 7638 - PORTABLE FIRE FIGHTING EQUIPMENT P C 00100 4210-555-8837 EXTINGUISHER, FIRE MILE52031 (81349) EA 2 * * * * 19-9 4 0 00101 0 00102 X2 0 00103 5310-088-1251 NUT, SELF-LOCKING, HEXAGON:1/4-20 EA 8 * * * * 19-9 7 5305-068-0502 SCREW, CAP, HEXAGON HEAD:1/4-20 x 3/4 19 EA 8 * * * * 19-9 5 5310-809-4058 WASHER, FLAT, ROUND: 1/4 nominal size MS27183-11 (96906) EA 16 19-9 6 FT AR 19-10 12 00104 GROUP 95 - GENERAL USE STANDARDIZED PARTS 00105 P 0 00106 19-16 9501 - HARDWARE SUPPLIES AND BULK MATERIEL, COMMON 6145-395-8755 WIRE, ELECTRICAL: No. 6 AWG QQW343TYPERB (81348) TM 5-6115-365-15 C 2, (1) (2) (3) (4) USABLE UNIT FEDERAL SMR CODE STOCK NUMBER REF NUMBER & MFR CODE (5) (6) (7) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER DESCRIPTION ON CODE INC OF IN MEAS UNIT ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. PART II REPAIR PARTS FOR DS, Gs, AND DUCT MAINTENANCE 00001 00002 X2 F 00003 X2 F 00004 X2 F 00005 X2 0 00006 X2 F 00007 X2 F 00008 X2 P 00009 X2 F 00010 X2 F 00011 X2 F 00012 X2 F 00013 X2 F 00014 X2 F 00015 X2 F 00016 X2 F 00017 X2 F 00018 12 F 00019 00020 00021 X2 0 00022 X2 0 00023 X2 0 00024 5340-999-6277 GROUP 03 - FUEL SYSTEM 0306 - TANK, LINES, FITTINGS, HEADERS BRACKET, FUEL TANK 13216E7416 (97403) BRACKET, FUEL TANK 13216E7423 (97403) BRACKET, FUEL TANK 13216E7463 (97403) CAP, FUEL TANK: tactical vehicle, fording MS35645-1 (96906) ELBOW: 90 deg, flared, 5/16 x 1/2-20 SAEJ514 (81343) FILLER, NECK 13216E7574 (97403) FILTER, FUEL: 15.75 Ig 13216E7570-2 (97403) GAGE LIQUID LEVEL: 21.25 1g 13216E7459-3 (97403) GASKET 13216E7460 (97403) GASKET 13216E7575 (97403) MOUNT GAGE 13216E7458 (97403) PLUG, SQUARE HEAD: pipe thread, steel, 1/4 NPT MS20913-2S (96906) SCREW, MACHINE: pan head, No. 10-32 x 5/8 in. lg MS35207-264 (96906) SCREW, MACHINE: pan head, No. 10-32 x 5/8 MS35207-264 (96906) TANK, FUEL 13216E7573 (97403) WASHER, LOCK: sprig helical, No. 10 MS35338-43 (96906) WASHER, LOCK: spring helical, No. 10 MS35338-43 (96906) GROUP 15 - FRAME, TOWING ATTACHMENTS, AND DRAWBARS 1501 - FRAME ASSEMBLY BRACKET ASSEMBLY 13214E1214 (97403) CLAMP, CABLE, DOUBLE: 1-5/16 height 13212E3591-2 (97403) CLAMP, CABLE SINGLE 13212E3612 (97403) EA 2 19-9 24 EA 4 19-9 28 EA 2 19-9 35 EA 1 19-11 7 EA 2 19-11 1 EA 1 19-11 10 EA 2 19-11 12 EA 1 19-11 4 EA 1 19-11 6 EA 1 19-11 11 EA 1 19-11 EA 1 19-11 13 EA 6 19-11 3 EA 18 19-11 8 EA 1 19-11 14 EA 6 19-11 2 EA 18 19-11 9 EA 1 19-10 7 EA 1 19-9 45 EA 2 19-9 59 5 19-17 TM 5-6115-365-15 C 2, (1) (2) (3) (4) DESCRIPTION FEDERAL SMR CODE STOCK NUMBER X2 0 00025 X2 0 00026 X2 F 00027 X2 0 00028 X2 0 00029 X2 0 00J30 0 00031 0 00032 0 00033 0 00034 0 00035 0 00036 0 00037 0 00038 0 00039 X2 0 00040 0 00041 0 00042 0 00o43 0 00044 0 00045 X2 0 00046 X2 0 00047 2590-932-7298 (7) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC ALLOWANCE ALLOWANCE OF IN MEAS UNIT 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. EA 4 19-10 3 EA 2 19-9 40 EA 6 19-9 54 EA 1 EA 1 BA 2 EA 2 5310-088-1251 EA EA 6 1 5310-088-1251 NUT, SELF-LOCKING, HEXAGON: 1/4-20 EA 5310-088-1251 NUT, SELF, LOCKING, HEXAGON: 1/4-20 5310-088-1251 5340-914-2578 7240-920-5327 5310-934-9758 19-10 28 19-9 1 19-10 32 * * * * * * * * * * * * * * * * * * * * * * * 2 * * * * * * * * 19-9 48 EA 2 * * * * * * * * 19-9 62 NUT, SELF-LOCKING, HEXAGON: 1/4 x 20 EA 4 * * * * a a * * 19-10 10 5310-088-1251 NUT, SELF-LOCKING, HEXAGON: 1/4-20 EA 8 * * * * * * * * 19-10 5310-984-3806 NUT, SELF-LOCKING, HEXAGON: 5/16-18 EA 4 * * * * * * * * 19-10 35 5310-984-3806 NUT, SELF- LOCKING, HEXAGON: 5,/16-18 EA 6 * * * * * * * * EA 6 5310-984-3806 NUT, SELF-LOCKING, HEXAGON: 5/16-18 MS51922-9 (96906) NUT, SELF- LOCKING, HEXAGON: 5/16-18 EA 12 * * * * * * * 5305-071-2241 SCREW, CAP, HEXAGON HEAD: 1/4-20 x 1-1/4 EA 2 * * * * * * 5305-071-2241 SCREW, CAP, HEXAGON HEAD: 1/4-20 x 1.1/4 EA 4 * * * * * 5305-068-0502 SCREW, CAP, HEXAGON HEAD: 1/4-20 x 3/4 lg SCREW, CAP, HEXAGON HEAD: 1/4-20 x 3/4 lg SCREW, CAP, HEXAGON HEAD: 5/16-18 x 3/4b MS90725-32 (96906) SCREW, CAP, HEXAGON READ: 5/16-18 x 3/4 lg MS90725-32 (96906) SCREW, CAP, HEXAGON HEAD: 5/16-18 x 3/4 lg MS90725-32 (96906) SCREW, CAP, HEXAGON HEAD: 5/16-18 x 3/4 Ig MS90725-32 (96906) SCREW, MACHINE: flat head, 1/4-20 x 1 lg SCREW, MACHINE, PAN HEAD: 10-24 x 3/4 Ig SCREW, MACHINE, PAN HEAD: 10-24 x 3/4 lg EA 1 * * * * EA EA 2 4 * * * * EA 6 19-9 27 EA 6 19-9 34 EA 12 19-9 31 EA 8 * * * * * * * * 19-10 4 EA EA 2 6 * * * * * * * * * * * * * * * * 19-9 19-9 41 55 5310-934-9758 5305-O68-0502 X2 0 00049 19-18 REF NUMBER & MFR CODE ON CODE (6) CLAMP, GROUND ROD: 1.640 hole, sp 13212E3617-1 (97403) CLAMP, LOOP: double cable or tube MS21334-2 (96906) CLAMP, LOOP: Type If, Class A and B MS21104D10 (96906) CLIP, SPRING 13214E1213-1 (97403) HOLDDOWN, REEL: 8.62 lg 13214E1426-3 (97403) HOLDER: fuel drum adapter 13212E3553-1 (97403) NUT, PLAIN, HEXAGON: machine screw, 10-24 NUT, PLAIN, HEXAGON: machine screw, 10-24 NUT, SELF-LOCKING, HEXAGON: 1/4-20 X2 0 00048 0 00050 0 00051 0 00052 USABLE UNIT (5) 5305-958-5247 5305-984-6212 5305-984-6212 19-9 44 19-9 58 19-10 31 6 19-9 32 19-9 25 * L9-9 29 * * L9-9 46 * * * 19-9 60 * * * * 19-10 29 * * * * 19-10 8 19-10 33 TM 5-6115-365-15 C2 (1) (2) (3) (4) DESCRIPTION FEDERAL SMR CODE X2 O 00053 O 00054 O 00055 X2 O 00056 X2 O 00057 X2 O 00058 X2 O 00059 X2 O 00060 O 00061 O 00062 O 00063 O 00064 O 00065 00066 00067 X2 DR 00068 00069 00070 X2 O 00071 P C 00072 P C 00073 X2 F 00074 X2 F 00075 O 00076 P C 00077 O 00078 X2 O 00079 M O 00080 P O 00081 STOCK NUMBER USABLE UNIT REF NUMBER & MFR CODE ON CODE (5) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC OF IN MEAS UNIT (6) (7) ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP FIG. ITE NO. M NO. 5310-081-4219 WASHER, FLAT, MS27183-12 WASHER, FLAT, size WASHER, FLAT, size WASHER, FLAT, MS27183-11 WASHER, FLAT, MS27183-11 WASHER, FLAT, MS27183-11 WASHER, FLAT, MS27183-11 WASHER, FLAT, MS27183-11 WASHER, FLAT, 5310-081-4219 WASHER, FLAT, ROUND: 5/16 nominal size EA 8 * * * * * * * * 5310-081-4219 WASHER, FLAT, ROUND: 5/16 nominal size EA 12 * * * * * * * * 19-9 30 5310-045-3296 WASHER, LOCK, HELICAL: No. 10 nominal size WASHER, LOCK: spring helical, No. 10 EA EA 6 2 * * * * * * * * * * * * * * * * 19-9 19-9 56 42 EA 1 19-9 12 EA 1 19-9 8 EA 2 * * 2 * * 2 10 10 19-10 1 EA 1 * * 2 * * 2 10 10 19-10 27 EA 2 19-9 3 EA 2 19-9 2 EA 4 * * * * * * * * 19-9 11 EA 2 * * 2 * * 2 10 10 19-10 2 EA EA 4 4 * * * * * * * * 19-9 19-9 9 10 19-9 53 5310-809-8546 5310-809-8546 5310-045-3296 2330-141-8052 2910-066-1235 5120-265-7462 5310-088-1251 5975-878-3791 5305-068-0502 6145-395-8755 ROUND (96906) ROUND: No. 10 nominal EA 6 EA 2 * * * * * * * ROUND: No. 10 nominal EA 6 * * * * * * * ROUND: 1/4 nom inal size (96906) ROUND: 1/4 nominal size (96906) ROUND: 1/4 nominal size (96906) ROUND: 1/4-20 nominal size (96906) ROUND: 1/4-20 nominal size (96906) ROUND: 5/16 nominal size EA 2 19-10 30 EA 4 19-10 9 EA 8 19-10 5 EA 4 19-9 47 EA 8 19-9 61 EA 6 * * * * * * * * 19-9 26 GROUP 18 - BODY, CAB, HOOD AND HULL 1810 - CARGO BODY TRAILER, FLAT BED 13205E5157 (97403) GROUP 22 - BODY, CHASSIS OR HULL, AND ACCESSORY ITEMS 2202 - ACCESSORY ITEMS ACCESSORY, BOX 13205E4949 (97403) ADAPTER ASSEMBLY, FUEL DRUM 13211E7541 (97403) HAMMER HAND: 8 lb GGGH86TYPEX (81348) HOSE ASSEMBLY: 5/16 od x 112 MS28741-5-1120 (96906) HOSE ASSEMBLY: 5/16 od x 96 in. lg MS28741-5-0960 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 ROD, GR OUND ASSEMBLY MILR11461TYPE (81349) SCREW, CAP, HEXAGON HEAD: 1/4-20 x 3/4 lg WASHER, FLAT, ROUND: 1/4 nominal size MS27183-11 (96906) WIRE, ELECTRICAL: No. 6 AWG, 10 ft MANUFACTURE FROM: WIRE, ELECTRICAL: No. 6 AWG QQW343TYPERB(81348) FT FT 19-9 33 * 19-9 43 * 19-9 57 19-10 34 SEE GRP 9501 19-19 TM 5-6115-365-15 C2 (1) (2) (3) (4) DESCRIPTION FEDERAL SMR CODE STOCK NUMBER USABLE UNIT REF NUMBER & MFR CODE ON CODE (5) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC OF IN MEAS UNIT (6) (7) ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. 00082 2210 - DATA PLATES X2 O 00083 X2 O 00084 X2 F 00085 00086 EA 1 19-9 39 EA 1 19-9 17 EA 1 EA 2 19-9 23 EA 1 * * * * * * 2 4 19-9 49 EA 1 * * * * * * 2 4 19-9 13 EA 1 19-9 52 5310-088-1251 PLATE, IDENTIFICATION: ground terminal 13205E4918 (97403) PLATE, IDENTIFICATION: PU-6290/6 13205E4916-22 (97403) PLATE, INFORMATION WIRE DIAGRAM 13212E3587 (97403) GROUP 29 - AUXILIARY GENERATOR AND ENGINE AND CONTROLS 2935 - ENGINE FUEL TANK TANK ASSEMBLY, FUEL 13216E7417 (97403) 2941 - EXHAUST AND TAIL PIPES EXHAUST TUBE 13214E1486 (97403) EXHAUST TUBE 13214E1487 (97403) NUT, PLATE, REEL HOLDDOWN 13205E4948 (97403) NUT, SELF-LOCKING, HEXAGON: 1/4-10 EA 4 * * * * * * * * 19-9 51 5310-088-1251 NUT, SELF-LOCKING, HEXAGON: 1/4-20 EA 2 * * * * * * * * 19-9 16 5305-225-3839 SCREW, CAP, HEXAGON HEAD: 1/4-20 x lg EA 2 * * * * * * * * 19-9 14 5305-068-0502 SCREW, CAP, HEXAGON READ: 1/4-20 x 3/4 lg WASHER, FLAT, ROUND: 1/4 nominal size MS27183-11 (96906) WASHER, FIAT, ROUND: 1/4 nominal size MS27183-11 (96906) GROUP 40 - ELECTRIC MOTORS AND GENERATORS 4000 - GENERATOR ASSEMBLY GENERATOR SET: SF-5.0-MD MILG52279TYPE1 (81349) NUT, SELF-LOCKING, READ MS51922-33 (96906) SCREW, CAP, HEXAGON HEAD: 1/2-13 x 1-3/4 EA EA 4 4 * * * * * * * * 19-9 19-9 50 15 EA 8 EA 2 19-9 18 EA 8 19-9 19 EA 8 19-9 21 EA 8 19-9 22 EA 8 19-9 20 EA 1 19-8 17 EA 1 19-8 15 EA 1 19-8 16 EA 1 19-8 32 00087 X2 F 00088 00089 P2 F 00090 P P 00091 X2 F 00092 O 00093 O 00094 O 00095 O 00096 X2 O 00097 X2 O 0098 00099 00100 X2 FR 00101 X2 O 00102 O 00103 X2 O 00104 X2 O 00105 00106 00107 X2 F 00108 X2 F 00109 X2 F 00110 X2 F 00111 19-20 6115-947-3331 6115-947-3335 6115-017-8240 5305-782-9494 WASHER, BEVELED:1/2 nominal bolt size 13206E4482-2 (97403) WASHER, FLAT, ROUND: 1/2 nominal size MS27183-18 (96906) GROUP 42 - ELECTRICAL EQUIPMENT 4206 - THERMOSTATIC, AUTOMATIC AND MANUAL CONTROL DEVICES BOX, DISTRIBUTION 13212E3602 (97403) CABLE 13212E3607 (97403) CABLE 13212E3608 (97403) COVER 13212E3603 (97403) * * * * * * * * TM 5-6115-365-15 C2 (1) (2) (3) (4) DESCRIPTION FEDERAL SMR CODE STOCK NUMBER X2 F 00112 X2 F `00113 X2 F 00114 X2 F 00115 2 F 0116 X2 F 00117 X2 F 00118 X2 F 00119 X2 F 00120 O 00121 X2 F 00122 X2 F 00123 X2 F 00124 X2 F 00125 O 00126 X2 F 00127 X2 F 00136 REF NUMBER & MFR CODE ON CODE (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC OF IN MEAS UNIT (6) (7) ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. EA 1 19-8 18 EA 1 19-8 12 EA 1 19-8 10 EA 1 19-8 11 EA 2 19-8 1 EA 9 19-8 28 EA 8 19-8 24 EA 6 19-8 27 EA 4 19-8 8 5310-087-4652 GASKET 13212E3610 (97403) LEAD, ELECTRICAL 13212E3609-3 (97403) LEAD, ELECTRICAL: No. W3 13212E3609-1 (97403) LEAD, ELECTRICAL: No. W4 13212E3609-2 (97403) LIGHT AND WIRE: 12 in. Ig 13212E3581-1 (97403) NUT, PLAIN, HEXAGON: brass, 1/4-28 MS51970-1 (96906) NUT, PLAIN, HEXAGON: Jam, 1/4-20 MS16203-37 (96906) NUT, PLAIN, HEXAGON: machine screw, No. 10-24 MS35649-202 (96906) NUT, SELF-LOCKING, HEXAGON: 3/8-16 MS51922-17 (96906) NUT, SELF-LOCKING, HEXAGON: 3/8-16 EA 4 19-9 38 EA 1 19-8 31 EA 4 19-8 3 EA 2 19-8 13 EA 1 5305-269-3211 PACKING, PREFORMED "O" RING MS28775-111 (96906) PACKING, PREFORMED "O" RING MS28775-013 (96906) PACKING, PREFORMED “O" RING M28775-132 (96906) PLATE INFORMATION WIRING DIAGRAM 13212E3587 (97403) SCREW, CAP, HEXAGON HEAD: 3/8-16 x 1 lg EA 4 19-9 36 EA 6 19-8 21 EA 16 19-8 4 EA 9 19-8 9 EA 4 19-8 2 EA 2 19-8 14 EA 1 19-8 30 EA 1 19-8 19 EA 4 19-8 20 EA 4 EA 12 19-8 22 X2 F 00128 X2 F 00129 X2 F 00130 X2 F 00131 P2 F 00132 X2 F 00133 X2 F 00134 X2 F 00135 USABLE UNIT (5) 5930-829-3243 SCREW, MACHINE: pan head, No. 10-24 x 1 Ig MS35206-267 (96906) SCREW, MACHINE: pan heed, No. 10-32 x 1/2 MS35207-263 (96906) SCREW, MACHINE: pan head, 1/4-28 x 7/16 MS35215-68 (96906) SCREW, MACHINE: pan head, 3/8-16 x 2 lg MS35206-315 (96906) STUFFING TUBE 13212E3582-20 (97403) SWITCH, ROTARY: 60 amp 13205E5023 (97403) TERMINAL BOARD 13212E3606 (97403) TERMINAL LOAD: 3-3/16 in. 1g 13208E5820-6 (97403) TERMINAL, LUG: size 22-18 stud, 1/4 In. lg MS25036-150 (96906) WASHER, FLAT, ROUND: No. 10 nominal size MS27183-8 (96906) * * * * * * * * SEE GRP 2210 * * * * * * * * * * * * * 2 * 2 19-21 TM 5-6115-365-15 C2 (1) (2) (3) (4) DESCRIPTION FEDERAL SMR CODE X2 F 00137 O 00138 X2 F 00139 X2 F 00140 STOCK NUMBER 19-22 INC OF IN MEAS UNIT EA 16 5310-809-4061 EA 8 EA 5310-543-4717 WASHER, FLAT, ROUND: 3/8 nominal size MS27183-14 (96906) WASHER, LOCK: flat, external tooth, 1/4 lg MS35335-89 (96906) WASHER, LOCK: flat, internal tooth, 1/4 Ig MS35333-108 (96906) WASHER, LOCK: spring helical, No. 10 MS35338-43 (96906) WASHER, LOCK: spring helical, No. 10 MS535338-43 (96906) WASHER, LOCK: spring helical, 1/4 lg MS35338-101 (96906) 4216 - MISCELLANEOUS WIRING AND FITTING CLAMP, LOOP: double cable or tube MS21334-30 (96906) NUT, PLAIN, WING: brass, 3/8-16 (6) (7) ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. 19-8 6 19-9 37 8 19-8 7 EA 9 19-8 29 EA 4 19-8 23 EA 6 19-8 26 EA 16 19-8 5 EA 8 19-8 25 EA 2 EA 1 EA 1 19-10 24 EA 3 19-10 22 EA 2 * * * * * * * * 19-10 14 EA EA 4 2 * * * * * * * * 19-10 23 19-10 11 EA 1 EA EA 2 1 EA 4 5310-809-8546 NUT, PLAIN, HEXAGON: Jam, 3/8-16 MS16203-39 (96906) NUT, PLAIN, HEXAGON: Jam, 3/8-16 MSS16203-39 (96906) NUT, PLAIN, HEXAGON:machine screw, No. 10-24 TERMINAL, LUG:Type I, Class 1, No. 6-3/8 TERMINAL, LUG: No. 6 wire, No. 10 stud MS20659-130 (96906) SCREW, CAP, HEXAGON HEAD: 3/8-16 x 3/4 MS35309-358 (96906) SCREW, MACHINE: pan head, No. 10-24 x 3/4 lg STUD GROUNDING 13214E1223 (97403) WASHER, FIAT, ELECTRIC: 3/8 nominal size AN961-616T (88044) WASHER, FLAT, ROUND: No. 10 nominal size EA 2 * * * * * * * * 19-10 15 5310-913-9776 WASHER, LOCK: flat, external tooth, 3/8 EA 1 * * * * * * * * 19-10 25 5310-913-9776 WASHER, LOCK: flat, external tooth, 3/8 EA 2 * * * * * * * * 19-10 20 5310-045-3296 WASHER, LOCK: spring helical, No. 10 EA 2 * * * * * * * * 19-10 16 EA 2 * * 2 * * 2 10 10 19-9 4 EA 8 * * * * * * * * 19-9 7 5310-934-9758 5940-688-6010 5305-984-6212 00162 P C 00163 O 00164 REF NUMBER & MFR CODE ON CODE (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER WASHER, FLAT, ROUND: No. 10 nominal size MS27183-8 (96906) WASHER, FLAT, ROUND: 3/8 nominal size X2 F 00141 X2 F 00142 X2 F 00143 X2 F 00144 00145 X2 O 00146 O 00147 X2 O 00148 X2 O 00149 O 00150 O 00151 X2 O 00152 X2 O 00153 O 00154 X2 O 00155 X2 O 00156 O 00157 O 00158 O 00159 O 00160 00161 USABLE UNIT (5) 4210-555-8837 5310-088-1251 GROUP 76 - FIRE FIGHTING EQUIPMENT COMPONENTS 7638 - PORTABLE FIRE FIGHTING EQUIPMENT EXTINGUISHER, FIRE MILE52031 (81349) NUT, SELF-LOCKING, HEXAGON: 1/4-20 * * * * * * * * 19-10 13 * * * * * * * * 19-10 18 19-10 26 * * * * * * * * 19-10 17 19-10 21 19-10 19 TM 5-6115-365-15 C2 (1) (2) (3) (4) DESCRIPTION FEDERAL SMR CODE STOCK NUMBER O 00165 X2 O 00166 5305-068-0502 5310-809-3078 00167 USABLE UNIT REF NUMBER & MFR CODE ON CODE SCREW, CAP, HEXAGON HEAD: 1/4-20 x 3/4 Ig WASHER, FLAT, ROUND: 1/4 nominal size MS27183-11 (96906) (5) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC OF IN MEAS UNIT (6) (7) ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP FIG. ITE NO. M NO. * 19-9 19-9 EA EA 8 16 * * * * * * * 5 6 FT AR EA 2 19-12 1 EA 2 19-12 2 EA 2 19-12 3 EA 2 19-12 4 EA 2 19-12 5 EA 2 19-12 6 GROUP 95 - GENERAL USE STANDARDIZED PARTS 00168 9501 - HARDWARE SUPPLIES AND BULK MATERIEL, COMMON X2 O 00169 P O 6145-395-8755 P O 4730-00-908-3193 P O 4720-01-073-7435 P O 4730-00-804-0544 P O 5310-00-754-2005 P O 4730-00-199-1493 WIRE, ELECTRICAL: No. 6 AWG QQW343TYPERB (81348) NIPPLE: PIPE, STANDARD STEEL 1/2 NPT X 2 L STL ZN CTD LONG MS51953-78 (96906) CLAMP, HOSE: LOW PRESSURE TYPE "F" HOSE DIA RANGE 1-1/16 X 2 CRES MS35842-12 (9 6906) HOSE FUEL AND OIL 13218E0153-20 (97403) UNION FLARED TUBE: 3/8 BULKHEAD AND UNIVERSAL, PRECISION TYPE 5/8 OD TUBE X 7/8-14 UNF-3A STL MS24393-16 (96906) WASHER, LOCK-SPRING, HELICAL: REGULAR (MEDIUM) SERIES (IN. MM) 7/8 NOM SIZE CS CD PLD MS35338-52 (96906) FITTING, FLARED TUBE, 37-DEGREE, STEEL LOCKNUT "O" RING 5/8 TUBE OD ZN OR CD PLD MS39321-V10 19-10 12 Change 8 19-23 TM 5-6115-365-15 C2 ME 6115-365-15/19-8, C2 Figure 19-8. Generator transfer switch. 19-24 TM 5-6115-365-15 C2 ME 6115-365-15/19-9, C2 Figure 19-9. Power unit components. 19-25 TM 5-6115-365-15 C2 ME 6115-365-15/19-10, C2 Figure 19-10. Detail components. 19-26 TM 5-6115-365-15 C2 ME 6115-365-15/19-11, C2 Figure 19-11. Fuel tank components. 19-27 TM 5-6115-365-15 Figure 19-12. Oil drain assembly. 19-28 Change 8 TM 5-6115-365-15 C3 CHAPTER 20 GENERATOR SET, PU-631/G, FSN 6115-059-5172 Section I. DESCRIPTION AND DATA 20-1. Description a. General. The trailer mounted generator set, PU631/G, consists of two 5 kw, Model SF 5.0 military design generators mounted on a modified 1 1/2-ton, 2wheel cargo trailer, Model M-103-A3, (figures 20-1 and 20-2). Brackets, racks, holders, and platforms are provided for transporting and installing communications equipment. Table 20-1 lists components of the PU631/G generator set. transfer switch is provided for connecting the generators to a common load. b. Generators. Each Model SF 5.0, 5 kw generator is powered by a directly-coupled, 2-cylinder, 10 hp, military standard model 2A042-1 gasoline engine. For description, operation, and maintenance of the generators, refer to TM 5-6115-332-14. A power e. Lubrication. For lubrication instructions for the gasoline engines, refer to LO 5-2805-258-14; the trailer lubrication information is contained in LO 9-2330-213-12. c. Engines. For description, operation, and maintenance information not covered in TM 5-6115-332-14, refer to TM 5-2805-258-14. d. Trailers. For description and maintenance of the trailer chassis, refer to TM 9-2330-213-14. ME 6115-365-15/20-1, C3 Figure 20-1. PU-631/G left front, 3/4 view Change 8 20-1 TM 5-6115-365-15 ME 6115-365-15/20-1, C3 Figure 20-2. PU-631/G right side 20-2. Tabulated Data Table 20-1 lists components for the PU-631/G generator set. Table 20-1. PU-631/G components. FSN 4210-555-8837 QTY 1 Nomenclature Fire extinguisher 6115-017-8240 2 Generator, 5 kw, Model SF 5.0 MD 5975-878-3791 2 Ground rod w/attachments 2590-318-6691 1 Leg prop assembly, trailer 5120-251-4489 1 Sledge hammer 2330-141-8052 1 Trailer, M103-A3 Section II. OPERATING INSTRUCTIONS 20-3. Setting-Up Instructions a. Leveling. (1) Locate the trailer on as level a surface as possible in order for the generators to operate efficiently. 20-2 Change 8 (2) Set brake and block wheels securely to prevent any movement. Operate handbrake at weekly intervals to insure freedom of movement. (3) Pull leg prop down and adjust length for firm contact with ground. TM 5-6115-365-15 C3 WARNING Wheels must be blocked, brakes set, and leg prop down in support position before attempting to roll up the tarpaulin and before starting to assemble or set up equipment for operation. b. Preparation for Starting. (1) Remove canvas tarpaulin, roof bows, splash shield, and racks. (2) Remove all loose auxiliary items that might block air flow through the trailer and around the generator sets. CAUTION It is of foremost importance that there be free circulation of air around the generator sets at all times during operation. (1) The ground may be any of three methods, depending on the location and the terrain. (a) A ground rod driven to a depth of 8 feet. (b) An underground metallic water piping system. (c) A metal plate (9 square ft.) buried to a depth of 4 feet. (2) The ground lead must be No. 6 AWG copper wire bolted or clamped to the rod, plate, or piping system. (3) Connect the other end of the ground lead to the trailer ground terminal. d. Servicing. Service the generators as described in TM 5-6115-332-12. Install the engine oil drain hoses. Connect the load lines to the proper terminals on the power transfer switchbox (Fig. 20-3). 20-4. Starting WARNING c. Grounding WARNING Never operate the generator set until it has been properly grounded. Electrical defects in the load lines or equipment can cause death by electrocution. Never operate the generator set in an enclosed area unless exhaust gases are piped outside. Inhalation of exhaust fumes may result in serious illness or death. ME 6115-365-15/20-1, C3 Figure 20-3. Wiring diagram 20-3 TM 5-6115-365-15 C3 a. Perform the pre-starting operations in TM 5-6115-332-12. b. Position the transfer switch to the desired generator. c. Start the generator as described in TM 5-6115-332-12. 20-5. Stopping Stop the generator TM 5-6115-332-12. set as described 20-6. Operation Operate the generator set as instructed in TM 5-6115-332-12. Use fuel from the trailer mounted fuel tank. When refueling tank, operate the engine with fuel from the 5-gallon can until sediment has had a chance to settle in the fuel tank. Use the fuel transfer valve to perform fuel transfer operations. in Section III. OPERATOR'S MAINTENANCE INSTRUCTIONS Operator's maintenance of the power unit is concerned with keeping the generator sets lubricated; the fuel tank filled; the battery electrolyte level maintained; and cleaning and servicing the fuel filter and air cleaner filters as described in TM 5-6115-332-12. Removal of dust and dirt from the equipment is also a routine maintenance function of the operator. Section IV. ORGANIZATIONAL MAINTENANCE INSTRUCTIONS 20-7. Fuel System Components (Fig. 20-4) a. General. The fuel system consists of the fuel tank mounted on the right-rear bed of the trailer; the fuel filters located inside the fuel tank; the auxiliary 5-gallon fuel tanks; and the hoses and fittings to provide fuel to the gasoline engines. A fuel strainer in the filler neck is removable for cleaning. The fuel level gage is located on the top of the tank. b. Fuel Filter Replacement (1) Remove screws and washers that secure gage base to fuel tank and remove gage assembly and gasket. (2) Remove nuts and bolts securing filters to tube base. (3) Install new filters on assembly and secure with bolts and nuts. (4) Using new gasket install gage assembly and secure with screws and washers. c. Gage Replacement (1) Remove screws that secure gage to assembly and remove gage from tank. Remove gasket. (2) Using a serviceable gage assembly and a new gasket, reinstall gage and secure with screws. 20-8. Fuel Tank (Fig. 20-4) a. Removal (1) Remove drain plug and drain fuel from tank. 20-4 (2) Remove fuel gage assembly (para 20-7). (3) Remove screws and washers that secure filler neck to tank and remove filler neck and gasket. (4) Remove nuts, washers, and capscrews that secure and stancion and brace for curb-side antenna bracket. (5) Lift end stancion and bracket slightly and slide fuel tank to the rear and off trailer bed. (6) Purge and clean fuel tank in accordance with TB ORD 1031. b. Installation. Installation is reverse procedure of removal. Install new fuel filters before reinstalling gage assembly. Clean fuel filler screen before reinstalling fuel filler neck. 20-9. Rack Assemblies (figs. 20-1 and 20-2) a. Removal (1) Remove load from rack assembly. (2) Remove nuts, washers, and capscrews that secure rack to trailer bed and remove rack. b. Disassembly (1) Remove nuts, washers, and capscrews that secure clamp to rear stancion. Remove clamp. (2) Remove nuts, washers, and capscrews that secure roller supports to the rack. Remove rollers. (3) Knock out rivets and remove nylon TM 5-6115-365-15 C3 ME 6115-365-15/20-4, C3 Figure 20-4. Fuel system components runners from racks if nylon is to be replaced. c. Reassembly. Using serviceable parts, reassembly is reverse of procedure b above. Attach nylon runners with rivets. Make sure the roller supports are attached with the beveled edge to the outside of stancion. d. Installation. Installation is reverse of procedure a above. Cover nylon runners with cloth tape if load is not to be reinstalled on rack. Touch up with paint after reassembly. 20-10. Accessory Box (Fig. 20-5) a. Removal (1) Remove contents of box and stow in safe place. (2) Remove nuts, washers, and capscrews that secure box to trailer bed. Remove box. b. Installation. Installation is reverse procedure of removal, a above. 20-5 TM 5-6115-365-15 C2 ME 6115-365-15/20-5, C3 Figure 20-5. PU-631/G, rear view 20-11. Cable Reel (Fig. 20-6) a. Removal (1) Remove pin from reel shaft and unscrew shaft from reel support. Remove cable reel. (2) Remove nuts, washers, and capscrews that secure reel supports to trailer bed and remove supports. b. Installation. Installation is reverse of removal, a above. 20-6 20-12. Platforms (Fig. 20-5) a. Removal. Remove nuts, washers, and capscrews that secure perforated platforms to trailer bed and remove platforms. b. Repair. Repair platforms by replacement of webbing straps, buckles, and strap ends. c. Installation. Installation is reverse of removal, a above. TM 5-6115-365-15 C3 ME 6115-365-15/20-6, C3 Figure 20-6. Electrical distribution system. 20-13. Tarpaulin, Roof Bows, and Leg Prop (Fig. 20-5) a. Removal (1) Remove tarpaulin from unit. (2) Pull out chain-secured pins that secure roof bows to trailer bed and remove bows. (3) Remove nuts, washers, and capscrews that secure leg prop to rear of trailer and remove leg prop. b. Cleaning and Inspection. (1) Clean tarpaulin and bows with water and detergent. Clean leg prop with cleaning solvent. Dry thoroughly. (2) Inspect tarpaulin for tears, holes, broken or missing ropes and straps, and other defects. Inspect bows and leg prop for cracks, bends, or other defects. c. Installation. Installation is reverse of procedure a above. Be sure tarpaulin is treated for waterproofing and mildew resistance before reinstalling. 20-14. Transfer Replacement Switch Indicating Lamp Unscrew defective lamp from transfer switch box and remove gasket. Install gasket on replacement lamp and screw into base socket in transfer box. Section V. DIRECT AND GENERAL SUPPORT AND DEPOT MAINTENANCE INSTRUCTIONS 20-15. Generator Set (Fig. 20-7) a. Removal. (1) Disconnect fuel line at generator set. (2) Disconnect electrical leads and load cables. (3) (4) (5) (6) Disconnect oil drain adapter. Remove the battery. Disconnect exhaust pipe from engine. Remove nuts, washers, and cap 20-7 TM 5-6115-365-15 C3 ME 6115-365-15/20-7, C3 Figure 20-7. Generator sets 20-8 TM 5-6115-365-15 C3 ME 6115-365-15/20-8, C3 Figure 20-8. Ground rod, brackets, and holddowns 20-9 TM 5-6115-365-15 C3 screws that secure generator set to trailer body and remove generator set. b. Installation. Installation is reverse of removal procedure a above. Make sure that the bevel washers are properly positioned so that generator set is securely mounted to the trailer body. 20-16. Generator Transfer Switch a. Removal (Fig. 20-6) (1) Disconnect the load lines and the ground wire at the distributor box. (2) Disconnect the generator load lines from the generators and loosen the cable clamps so that the cables will be removed with the distribution box. (3) Remove nuts, washers, and capscrews that secure distribution box to the trailer body and remove box and cables as an assembly. b. Disassembly. Refer to figure 20-9 and disassemble the distribution box components. Tag the cable ends for proper reassembly. c. Reassembly. Reassembly is reverse of disassembly procedure b above. d. Installation. Installation is reverse of removal procedure a above. Refer to figure 20-3 to assure that electrical load cables are properly connected. 20-10 20-17. Trailer Body a. Removal (1) Remove tarpaulin and roof bows (para 20-13). (2) Remove rack assemblies (para 20-9). (3) Remove accessory box (para 20-10). (4) Remove fuel tank (para 20-8). (5) Remove platforms (para 20-12). (6) Remove cable reel (para 20-11). (7) Remove distribution box (para 20-16). (8) Remove generator sets (para 20-15). (9) Remove remaining racks and holders (Fig. 20-8). (10) Disconnect and tag trailer wiring beneath trailer bed. (11) Remove nuts, washers, and bolts that secure trailer body to chassis and remove body. b. Installation. Using a serviceable trailer body, reverse removal procedure a above. Apply touch-up paint to securing hardware after complete reassembly. Connect electrical system to prime mover and check for proper operation of lights and signals. TM 5-6115-365-15 C3 ME 6115-365-15/20-9, C3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Screw Lockwasher Flat washer Cover Gasket Screw Flat washer Lockwasher Hex nut Screw Knob Transfer switch Hex nut Lockwasher 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Preformed packing Light and wire assy Lens Lamp Screw Hex nut Lockwasher Electrical lead Fastener Screw Flat washer Hex nut Lockwasher Flat washer 29 30 31 32 33 34 35 36 37 38 39 40 41 42 Hex nut Lockwasher Flat washer Electrical lead Flat washer Hex nut Lockwasher Terminal board Gasket Terminal lug Locknut Stuffing tube assy Transfer switch box Rivet Figure 20-9. Generator distribution box 20-11 TM 5-6115-365-15 C3 (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION REF NUMBER & MFG CODE USABLE ON CODE (4) UNIT OF MEAS (5) QTY INC IN UNIT (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) 1-5 6-20 * * (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. PART I - PU-631/G 0001 REPAIR PARTS FOR ORGANIZATIONAL MAINTENANCE 00002 00003 GROUP 03 - FUEL SYSTEM 0306 - TANKS, LINES AND FITTINGS P O 00004 X2 O 00005 X2 O 00006 P O 00007 P O 00008 X2 O 00009 X2 O 00010 X2 O 00011 X2 O 00012 2910-141-9758 P O 00013 X2 O 00014 2910-470-1301 P O 00015 X2 O 00016 X2 O 00017 P O 00018 P O 00019 X2 O 00020 X2 O 00021 X2 O 00022 X2 O 00023 5340-057-2907 4720-879-4091 4720-021-3320 5310-877-5797 5310-877-5797 5305-984-7341 5305-993-1851 2910-450-6565 5330-356-7904 5330-350-3965 5310-984-3806 4730-223-9268 5306-225-8499 5305-989-7435 00024 20-12 CAP, FUEL TANK MS35645-1 (96906) CLAMP, LOOP MS21333-74 (96906) CLAMP, LOOP: 5/16 IN. NOM. ID, MS21333-73 (96906) HOSE ASSEMBLY, DETACHABLE: 5/16 IN. OD X 90 IN. LG MS28741-5-0900 (96906) HOSE ASSEMBLY, DETACHABLE: 5/16 IN. OD X 25 FT LG MS28741-5-1440 (96906) NUT, SELF-LOCKING: NO. 10-32 UNF 3B MS21044N3 (96906) NUT, SELF-LOCKING: NO. 10-32 UNF 3B MS21044N3 (96906) SCREW, MACHINE: COUNTERSUNK HEAD, NO. 10-32 X 5/8 IN. LG MS35191-273 (96906) SCREW, MACHINE: PAN HEAD, NO. 10-32 X 1 IN. LG MS35207-267 (96906) TANK ASSEMBLY, FUEL 13216E7510 (97403) ELBOW: 90 DEG, 5/16 IN. NOM. TUBE OD, SAEJ514 (81343) FILTER, FUEL: 9.25 IN LG 13216E7570-1 (97403) FILLER, NECK 13216E7569 (97403) GAGE, LIQUID LEVEL: 13.25 IN. LG 13216E7459-2 (97403) GASKET, GAGE PLATE 13216E7571 (97403) GASKET, FILLER NECK 13216E7572 (97403) NUT, SELF-LOCKING: 5/16-18 THD SIZE, TANK MTG MS51922-9 (96906) PLATE, MOUNTING: FUEL GAGE 13216E7568 (97403) PLUG, SQUARE HEAD PIPE: 1/4 IN. NPT MS20913-2D (96906) SCREW, CAP: 5/16-18 X 1 IN. LG, TANK MTG MS90725-34 (96906) SCREW, MACHINE: PAN HEAD, NO. 10-32 X 5/8 IN. LG MS35207-264 (96906) EA 1 EA 4 EA 3 EA 2 * * EA 1 * * EA 3 EA 4 EA 3 EA 4 EA 1 EA 2 EA 2 EA 1 EA 1 EA 1 * 2 2 4 EA 1 * 2 4 4 EA 4 EA 1 EA 1 EA 4 EA 14 2 2 * * 4 * * 8 2010 2010 2010 2010 2010 2010 2010 2010 16 2010 2010 51 2010 2010 2010 2010 2015 2015 17 2015 2015 2015 2 2015 2015 4 48 43 42 47 44 49 46 40 6 13 11 8 12 7 5 9 TM 5-6115-365-15 (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION REF NUMBER & MFG CODE X2 O 00025 X2 O 00026 X2 O 00027 X2 O 00028 X2 O 00029 X2 O 00030 X2 O 00031 5305-989-7435 5310-081-4219 5310-045-3296 5310-045-3296 5310-014-5850 5310-014-5850 SCREW, MACHINE: PAN HEAD, NO. 10-32 X 5/8 IN. LG MS35207-264 (96906) TANK, FUEL 13216E7567 (97403) WASHER, FLAT: 5/16 IN. BSC, TANK MTG MS27183-12 (96906) WASHER, LOCK: NO 10, NOM. SIZE, NECK MTG MS35338-43 (96906) WASHER, LOCK: NO. 10 NOM. SIZE, MS35338-43 (96906) WASHER, FLAT MS27183-42 (96906) WASHER, FLAT: NO. 10-32 THD SIZE MS27183-42 (96906) 00032 GROUP 15 - FRAME 00035 1507 - LEVELING JACKS X2 O 00036 X2 O 00037 5310-087-4652 P O 00038 2590-318-6691 5305-269-3213 NUT, SELF-LOCKING, HEXAGON: 3/8-16 THD SIZE MS51922-17 (96906) SCREW, CAP, HEXAGON HEAD: 3/8-16 X 1 1/4 IN. LG MS90725-62 (96906) TRAILER LED PROP ASSEMBLY 13214E1206 (97403) 00039 GROUP 18 - BODY 00040 1808 - STOWAGE RACKS, BOXES AND CABLE REELS MD O 00041 X2 O 00042 X2 O 00043 X2 O 00044 X2 O 00045 X2 O 00046 X2 O 00047 X2 O 00048 X2 O 00049 X2 O 00050 X2 O 00051 6115-01-155-5363 5340-999-6277 2590-932-7298 2590-932-7298 5340-914-2578 5315-143-6284 ACCESSORY BOX 13205E4949 (97403) BRACKET, REEL 13205E5092 (97403) BRACKET, ASSEMBLY, SLEDGE HAMMER 13214E1214 (97403) CLAMP, GROUND ROD 13212E3617 (97403) CLAMP, GROUND ROD: 6 FT 13212E3617 (97493) CLIP, SPRING, SLEDGE HAMMER 13214E1213-1 (97403) HOLDER ASSEMBLY 13216E7506 (97403) HOLDER 13216E7508 (97403) CLAMP 13216E7507 (97403) KNOB: 5/16-18 UNC 2B 13205E5105-2 (97403) PIN, SPRING, CORROSION RESISTANT STEEL, 1/8 IN. DIA X 1 IN. LG MS171534 (96906) USABLE ON CODE (4) UNIT OF MEAS (5) QTY INC IN UNIT (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) 1-5 6-20 (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. EA 22 20-15 14 EA 1 20-15 1 EA 4 20-15 3 EA 22 20-15 15 EA 14 20-15 10 EA 3 20-10 45 EA 4 20-10 50 EA 3 20-13 22 EA 3 20-13 23 EA 1 20-13 24 EA 1 20-10 56 EA 1 20-10 98 EA 1 20-11 18 EA 4 20-11 14 EA 2 20-10 10 EA 1 20-11 23 EA 1 20-10 25 EA 1 20-18 1 EA 1 20-18 3 EA 1 20-18 2 EA 1 20-18 5 * * * * Change 8 20-13 TM 5-6115-365-15 C3 (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION REF NUMBER & MFG CODE USABLE ON CODE (4) UNIT OF MEAS (5) QTY INC IN UNIT (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) 1-5 6-20 (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. X2 O 00052 X2 O 00053 SHAFT 13216E7509 (97403) HOLDER ASSEMBLY 13216E7493 (97403) EA 1 EA 2 X2 O 00054 X2 O 00055 X2 O 00056 X2 O 00057 X2 O 00058 HOLDER 13216E7495 (97403) CLAMP 13216E7494 (97403) KNOB: 5/16-18 UNC 2B 13205E5105-2 (97403) NUT, SELF-LOCKING, HEXAGON:5/16-18 UNC MS51922-9 (96906) PIN, COTTER 3/32 IN. NOR. DIA X 3/4 IN. LG MS24665-283 (96906) PIN, COTTER: 3/32 IN. NOM. DIA X 3/4 IN. LG MS24665-283 (96906) TEE 13216E7496 (97403) TEE 132167496 (97403) WASHER, FLAT: 3/8 IN. BSC SIZE MS27183-12 (96906) WASHER, FLAT: 3/8 IN. BSC SIZE MS27183-12 (96906) WASHER, LOCK: 1/4 IN. NOM. SIZE MS35338-139 (96906) NUT, PLAIN, WING: 1/4-20 UNC 2B MS35425-39 (96906) NUT, SELF-LOCKING, HEXAGON: 5/16-18 UNC MS51922-9 (96906) NUT, SELF-LOCKING, HEXAGON 1/4-20 UNC MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 UNC MS51922-1 (96906) NUT, SELF-LOCKING: 5/16-18 UNC MS51922-9 (96906) NUT, SELF-LOCKING, HEXAGON: MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON : 1/4-20 UNC MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 UNC MS51922-1 (96906) NUT, SELF-LOCK, HEXAGON 1/4-20 UNC MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 UNC MS51922-1 (96906) EA 1 EA 1 EA 1 EA 1 EA 2 2018 10 EA 2 14 EA 1 EA 1 EA 3 EA 3 EA 2 EA 2 EA 12 EA 4 2018 2018 2018 2018 2018 2013 2013 2010 2010 EA 8 22 EA 8 EA 4 EA 16 EA 3 EA 3 2010 2010 2010 20 10 2010 2010 EA 4 2010 99 X2 O 00059 X2 O 00060 X2 O 00061 X2 O 00062 X2 O 00063 12 O 00064 X2 O 00065 12 O 00066 X2 O 00067 5310-984-3806 5315-842-3044 5315-842 -3044 5310-081-4219 5310-081-4219 5310-933-8121 5310-080-8495 5310-984-3806 5310-088-1251 X2 O 00068 X2 O 00069 X2 O 00070 X2 O 00071 X2 O 00072 X2 O 00073 5310-088-1251 X2 O 00074 5310-088-1251 20-14 5310-984-3806 5310-088-1251 5310-088-1251 5310-088-1251 5310-088-1251 2018 2010 2018 2018 2018 2018 4 21 6 7 11 15 8 12 9 13 8 7 2 7 26 57 67 81 84 TM 5-6115-365-15 C3 (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION REF NUMBER & MFG CODE X2 O 00075 5310-984-3806 X2 O 00076 X2 O 00077 X2 O 00078 X2 O 00079 X2 O 00080 X2 O 00081 X2 O 00082 P O 00083 5310-088-1251 X2 O 00084 X2 O 00085 X2 O 00086 X2 O 00087 X2 O 00088 X2 O 00089 X2 O 00090 X2 O 00091 X2 O 00092 X2 O 00093 X2 O 00094 X2 O 00095 X2 O 00096 X2 O 00097 X2 O 00098 5310-088-1251 5310-088-1251 5310-088-1251 5310-984-3806 5310-088-1251 5310-984-3806 5315-059-0206 5310-877 -5797 5310-088-1251 5310-088-1251 5310-088-1251 5315-839-5822 5315-842-3154 NUT, SELF-LOCKING, HEXAGON: 5/16-18 UNC MS51922-9 (96906) NUT, SELF-LOCKING: 1/4-20 UNC MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 UNC MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 UNC MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 UNC MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 5/16-18 UNC MS51922-9 (96906) NUT, SELF-LOCKING: 1/4-20 UNC MS51922-1 (96906) NUT, SELF-LOCKING MS51922-9 (96906) PIN, COTTER: STEEL CADMIUM PLATED, 3/16 IN. DIA X 1 IN. LG, REEL SHAFT MS24665-491 (96906) PLATFORM 13216E7503 (97403) RACX 13216E7497 (97403) RACK 13216E7502 (97403) RACK ASSEMBLY, CURBSIDE 13216E7513 (97403) RACK, CURBSIDE 13216E7514 (97403) BRACKET 13216E7517 (97403) BRACKET 13216E7521 (97403) CLAMP 13216E7515 (97403) NUT, SELF-LOCKING. NO. 10-32 UNF 3B MS21044N3 (96906) NUT, SELF-LOCKING: 1/4-20 UNC MS51922-1 (96906) NUT, SELF-LOCKING: 1/4-20 UNC MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 UNC MS51922-1 (96906) PIN, COTTER: 1/8 X 1 IN. LG MS24665-353 (96906) PIN, STRAIGHT HEADED:1/2 X 1 27/64 IN. LG MS35810-36 (96906) RUNNER, NYLON 13216E7520 (97403) USABLE ON CODE (4) UNIT OF MEAS (5) QTY INC IN UNIT (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) 1-5 6-20 (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. EA 16 2011 7 EA 8 15 EA 2 EA 1 EA 16 EA 16 EA 16 EA 16 2011 2011 2011 2016 2016 2017 2017 EA 1 EA 4 66 EA 1 EA 2 EA 1 EA 1 EA 1 EA 2 EA 1 EA 26 EA 4 EA 2 EA 2 EA 1 EA 1 EA 2 2010 2010 2011 2010 2017 2017 2017 2017 2017 2017 2017 2017 2017 2017 2017 * * * 19 24 2 5 1 4 * 5 6 41 7 12 13 22 9 14 19 27 23 25 8 20-15 TM 5-6115-365-15 C3 (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION REF NUMBER & MFG CODE X2 O 00099 X2 O 00100 X2 O 00101 X2 O 00102 X2 O 00103 X2 O 00104 X2 O 00105 X2 O 00106 X2 O 00107 X2 O 00108 X2 O 00109 X2 O 00110 X2 O 00111 X2 O 00112 X2 O 00113 X2 O 00114 X2 O 00115 5305-071-2234 5305-071-2234 5305-071-2234 5305-993-1848 5310-809-8546 5310-809-4058 5310-809-4058 5310-809-5998 5310-809-4058 USABLE ON CODE (4) UNIT OF MEAS (5) QTY INC IN UNIT (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) 1-5 SCREW, CAP, HEXAGON HEAD: 1/4-20 X 2 3/4 IN. LG MS90725-17 (96906) SCREW, CAP, HEXAGON READ: 1/4-20 X 2 3/4 IN. LG MS90725-17 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 X 2 3/4 IN. LG MS90725-17 (96906) SCREW, MACHINE: PAN HEAD, NO. 10-32 X 3/4 IN. LG MS35207-265 (96906) SUPPORT, ROLLER 13216E7518 (97403) SUPPORT, ROLLER 13216E7519 (97403) WASHER, FLAT: NO. 10-32 BSC SIZE MS27183-8 (96906) WASHER, FLAT: 1/4-20 BSC SIZE MS27183-10 (96906) WASHER, FLAT: 1/4-20 BSC SIZE MS27183-10 (96906) WASHER, FLAT: 1/2 IN. BSC SIZE MS27183-18 (96906) WASHER, FLAT: 1/4-20 BSC SIZE MS27183-10 (96906) RACK ASSEMBLY, ROADSIDE 13216E7511 (97403) RACK, ROADSIDE 13216E7512 (97403) BRACE: 3.62 IN. LG 13216E7522-2 (97403) BRACKET: 13216E7517 (97403) BRACKET 13216E7521 (97403) CLAMP 13216E7515 (97403) EA 4 EA 2 EA 2 EA 26 EA 1 EA 1 EA 26 EA 4 EA 2 EA 1 EA 2 EA 1 EA 1 EA 1 EA 1 EA 2 EA 1 6-20 (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. 2017 2017 2017 2017 16 2017 2017 2017 2017 2017 2017 2017 2010 2016 2010 2016 2016 2016 18 21 29 11 26 10 15 20 24 28 65 1 80 12 13 22 X2 O 00116 5310-877-5797 NUT, SELF-LOCKING, HEXAGON: NO. 10-32 UNF 38 MS21044N3 (96906) EA 26 2016 9 X2 O 00117 5310-088-1251 NUT, SELF-LOCKING, HEXAGON: 1/4-20 UNC MS51922-1 (96906) EA 4 2016 14 X2 O 00118 5310-088-1251 NUT, SELF-LOCKING, HEXAGON:1/4-20 UNC MS51922-1 (96906) EA 2 2016 19 X2 O 00119 X2 O 00120 5310-088-1251 NUT, SELF-LOCKING, HEXAGON:1/4-20 UNC MS51922-1 (96906) PIN, COTTER: 1/8 IN. DIA X 1 IN. LG MS24665-353 (96906) EA 2 27 EA 1 2016 2016 X2 O 00121 5315-842-3154 PIN, STRAIGHT HEADED:1/2 IN. DIA X 1 27/64 IN. LG MS35810-36 (96906) EA 1 2016 25 ROLLER 13216E7523 (97403) EA 1 2016 17 X2 O 00122 20-16 5315-839-5822 23 TM 5-6115-365-15 C3 (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION REF NUMBER & MFG CODE X2 O 00123 X2 O 00124 X2 O 00125 5305-071-2234 X2 O 00126 5305-071-2234 X2 O 00127 5305-071-2234 X2 O 00128 5305-993-1848 X2 O 00129 X2 O 00130 X2 O 00131 X2 O 00132 X2 O 00133 X2 O 00134 X2 O 00135 X2 O 00136 X2 O 00137 X2 O 00138 X2 O 00139 X2 O 00140 X2 O 00141 X2 O 00142 X2 O 00143 X2 O 00144 X2 O 00145 5310-809-8546 5310-809-4058 5310-809-4058 5310-809-5998 5310-809-4058 5306-225-9081 5305-225-3839 5306-225-9081 5305-225-3839 5305-225-3839 5305-068-0502 5305-225-3839 5305-068-0502 5305-068-0502 ROLLER 13216E7523 (97403) RUNNER, NYLON 13216E7520 (97403) SCREW, CAP, HEXAGON HEAD: 1/4-20 X 2 3/4 IN. LG MS90725-17 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 X 2 3/4 IN. LG MS90725-17 (96906) SCREW, CAP, HEXAGON HEAD:1/4-20 X 2 3/4 IN. LG MS90725-17 (96906) SCREW, MACHINE: PAN HEAD, NO. 10-32 X 3/4 IN. LG MS35207-265 (96906) SUPPORT, ROLLER 13216E7518 (97403) SUPPORT, ROLLER 13216E7519 (97403) WASHER, FLAX: NO. 10-32 BSC SIZ E MS27183-8 (96906) WASHER, FLAT: 1/4-20 BSC SIZE MS27183-10 (96906) WASHER, FLAT: 1/4-20 BSC SIZE MS27183-10 (96906) WASHER, FLAT: 1/2 IN. BSC SIZE MS27183-18 (96906) WASHER, FLAT: 1/4-20 BSC SIZE MS27183-10 (96906) REEL, CABLE 13214E1425 (97403) SCREW, CAP, HEXAGON HEAD:5/16-18 X 1 1/4 IN. LG MS90725-36 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 X 1 IN. LG MS90725-8 (96906) SCREW, CAP, HEXAGON HEAD: 5/16 X 1 1/4 IN.LG MS90725-36 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 X 1 IN. LG MS90725-8 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 X 1 IN. IL MS90725-8 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 X 3/4 IN. LG MS90725-6 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 X 1 IN. LG MS90725-8 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 X 3/4 IN. LG MS90725-6 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 X 3/4 IN. LG MS90725-6 (96906) USABLE ON CODE (4) UNIT OF MEAS (5) QTY INC IN UNIT (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) 1-5 EA 1 EA 2 EA 6-20 (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. 2017 2016 17 4 2016 16 EA 2 2016 21 EA 2 2016 29 EA 26 11 EA 1 EA 1 EA 26 EA 4 EA 2 EA 1 EA 2 EA 1 2016 2016 2016 2016 2016 2016 2016 2016 2010 EA 6 4 EA 8 EA 8 EA 4 EA 16 EA 3 EA 3 EA 4 EA 2 2010 2010 2010 2010 2010 2010 2010 2010 2011 8 18 26 10 15 20 24 28 97 24 28 59 69 83 86 101 21 20-17 TM 5-6115-365-15 C3 (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION REF NUMBER & MFG CODE X2 O 00146 X2 O 00147 X2 O 00148 X2 O 00149 X2 O 00150 X2 O 00151 X2 O 00152 X2 O 00153 5305-068-0502 X2 O 00154 5309-071-2241 X2 O 00155 X2 O 00156 X2 O 00157 X2 O 00158 X2 O 00159 X2 O 00160 X2 O 00161 X2 O 00162 X2 O 00163 X2 O 00164 X2 O 00165 X2 O 00166 X2 O 00167 X2 O 00168 X2 O 00169 20-18 5305-721-8010 5305-225-3839 5305-225-8499 5305-225-3839 5305-225-8499 5305-225-3839 5305-958-6073 5310-081-4219 5310-809-3078 5310-809-3078 5310-081-4219 5310-809-3078 5310-809-3078 5310-809-3078 5310-809-3078 5310-809-3078 5310-081-4219 5310-809-3078 5310-809-3078 5310-809-3078 SCREW, CAP, HEXAGON HEAD: 1/4-20 X 3/4 IN. LG MS90725-6 (96906) SCREW, CAP, HEXAGON: 1/4-20 X 2 IN. LG MS35307-314 (96906) SCREW, CAP, HEXAGON HEAD:1/4-20 UNC X 1 IN. LG MS90725-8 (96906) SCREW, CAP, HEXAGON HEAD:5/16-18 X 1 IN. LG MS90725-A4 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 X 1 IN. LG MS90725-8 (96906) SCREW, CAP, HEXAGON HEAD :5/16-18 X 1 IN. LG MS90725-34 (96906) SCREW, MACHINE: 1/4-20 X 1 IN. LG MS90725-8 (96906) SCREW, MACHINE: 82 DEG, FLAT, 5/16-18 X 1 3/4 IN. LG MS35190-309 (96906) SCREW, MACHINE: 82 DEG, FLAT, 1/4-20 X 1 1/4 IN. LG MS90725-10 (96906) SHIELD 13216E7433 (97403) SUPPORT, REEL 13205E5093 (97403) WASHER, FLAT: 5/16 IN. BSC SIZE MS27183-12 (96906) WASHER, FLAT: 1/4 IN. BSC SIZE MS27183-11 (96906) WASHER, FLAT: 1/4 IN. BSC SIZE MS27183-11 (96906) WASHER, FLAT: 5/16 IN. BSC SIZE MS27183-12 (96906) WASHER, FLAT: 1/4-20 BSC SIZE MS27183-11 (96906) WASHER, FLAT: 1/4-20 IN. BSC SIZE MS27183-11 (96906) WASHER, FLAT: 1/4-20 IN. BSC SIZE MS27183-11 (96906) WASHER, FLAT: 1/4-20 IN. BSC SIZE MS27183-11 (96906) WASHER, FLAT: 1/4-20 IN. BSC SIZE MS27183-11 (96906) WASHER, FLAT: 5/16 IN. BSC SIZE MS27183-12 (96906) WASHER, FLAT: 1/4 IN. BSC SIZE MS27183-11 (96906) WASHER, FLAT: 1/4 IN. BSC SIZE MS27183-11 (96906) WASHER, FLAT: 1/4 IN. BSC SIZE MS27183-11 (96906) USABLE ON CODE (4) UNIT OF MEAS (5) QTY INC IN UNIT (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) 1-5 EA 1 EA 2 EA 16 EA 16 EA 16 EA 16 EA 8 EA 6 EA 4 EA 1 EA 1 EA 12 EA 4 EA 8 EA 8 EA 4 EA 16 EA 3 EA 3 EA 4 EA 16 EA 8 EA 2 EA 1 6-20 (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. 2011 2013 2016 2016 2017 2017 2011 26 2010 2010 1 2013 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2011 2011 2011 2011 6 10 4 7 3 6 17 9 102 3 8 23 27 58 68 82 85 100 8 16 20 25 TM 5-6115-365-15 C3 (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION REF NUMBER & MFG CODE X2 O 00170 X2 O 00171 X2 O 00172 X2 O 00173 X2 O 00174 5310-809-4058 5310-809-3078 5310-081-4219 5310-809-3078 5310-081-4219 WASHER, FLAT: 1/4 IN. BSC SIZE MS27183-10 (96906) WASHER, FLAT: 1/4-20 IN. BSC SIZE MS27183-11 (96906) WASHER, FLAT: 5/16-18 IN. BSC SIZE MS27183-12 (96906) WASHER, FLAT: 1/4 IN. BSC SIZE MS27183-11 (96906) WASHER, FLAT: 5/16 IN. BSC SIZE MS27183-12 (96906) USABLE ON CODE (4) UNIT OF MEAS (5) QTY INC IN UNIT (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) 1-5 EA 4 EA 16 EA 16 EA 16 EA 16 6-20 (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. 2013 2016 2016 2017 2017 9 2010 2013 2010 2010 2013 2010 2010 2013 2013 2010 33 3 6 2 5 00175 1810 - CARGO BODY X2 O 00178 X2 O 00180 X2 O 00181 X2 O 00182 X2 O 00184 X2 O 00185 X2 O 00186 X2 O 00189 X2 O 00190 X2 O 00191 BRACE 13216E7522-1 (97403) NUT, SELF-LOCKING, HEXAGON: 3/8-16 UNC MS51922-17 (969065 NUT, SELF-LOCKING, HEXAGON: 1/4-20 UNC MS51922-1 (96906) NUT, SELF-LOCKING: 1/4-20 UNC MS51922-1 (96906) SCREW, CAP, HEXAGON HEAD: 3/8-16 X 1 IN. LG MS90725-60 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 X 3/4 IN. L5 MS90725-6 (96906) SCREW, CAP, HEXAGON HEAD:1/4-20 X 1 IN. LG MS90725-8 (96906) WASHER, FLAT: 3/8 IN. BSC SIZE MS27183-14 (96906) WASHER, LOCK: 3/8 IN. NON. BSC SIZE MS35338-46 (96906) WASHER, FLAT: 1/4 IN. BSC SIZE MS27183-11 (96906) EA 1 EA 12 EA 3 EA 3 EA 16 EA 3 EA 3 EA 16 EA 4 EA 3 WASHER, FLAT: 1/4 IN. BSC SIZE MS27183-11 (96906) EA 3 2010 38 X2 O 00192 5310-087-4652 5310-088-1251 5310-088-1251 5305-269-3211 5305-068-0502 5305-225-3839 5310-080-6004 5310-637-9541 5310-809-3078 5310-809-3078 00193 GROUP 22 - BODY ACCESSORY ITEMS 00194 2201 - CANVAS ITEMS 1 34 37 5 36 39 3 2 35 X2 O 00195 5340-764-2334 LOOP, STRAP, FASTENER: 1 1/4 IN. SIZE MS51939-1 (96906) EA 7 2010 71 X2 O 00196 X2 O 00197 5340-764-2334 LOOP, STRAP, FASTENER: 1 1/4 IN. SIZE MS51939-1 (96906) LOOP, STRAP, FASTENER: 1 1/4 IN. SIZE MS51939-1 (96906) EA 6 76 EA 1 2010 2010 X2 O 00198 5310-811-3494 NUT, SELF-LOCKING, HEXAGON NO. 8-32 UNC 3B MS21044008 (96906) EA 14 2010 72 X2 O 00199 X2 O 00200 5310-811-3494 NUT, SELF-LOCKING HEXAGON: NO. 8-32 UNC 3B MS21044N08 (969065 NUT, SELF-LOCKINGHEXAGON: NO. 8-32 UNC 3B MS21044N08 (96906) EA 12 77 EA 2 2010 2010 5340-764-2334 5310-811-3494 88 89 20-19 TM 5-6115-365-15 C3 (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION REF NUMBER & MFG CODE X2 O 00201 X2 O 00202 X2 O 00203 P O 00204 P O 00205 P O 00206 P OR 00207 X2 O 00208 X2 O 00209 X2 O 00210 5305-984-6195 5305-984-6195 5305-984-6195 5340-195-5656 5340-197-5029 5340-409-3880 6115-459-5946 00211 P O 00212 P O 00213 X2 O 00214 X2 O 00215 P O 00216 P O 00217 P O 00218 X2 O 00219 X2 O 00220 X2 O 00221 X2 O 00222 SCREW, MACHINE: PAN HEAD, NO. 8-32 X 3/4 IN. LG MS35206-247 (96906) SCREW, MACHINE: PAN HEAD, NO. 8-32 X 3/4 IN. LG MS35206-247 (96906) SCREW, MACHINE: PAN HEAD, NO. 8-32 X 3/4 IN. LG MS35206-247 (96906) STRAP, WEBBING: 22 IN. LG 13216E7504 (97403) STRAP, WEBBING: 21 IN. LG 13216E7505-1 (97403) STRAP, WEBBING: 34 IN. LG 13216E7505-2 (97403) TARPAULIN 13216E7434 (97403) WASHER, FLAT: NO. 8-32 BSC SIZE MS27183-41 (96906) WASHER, FLAT: NO. 8-32 BSC SIZE MS27183-41 (96906) WASHER, FLAT: NO. 8-32 BSC SIZE MS27183-41 (96906) (5) QTY INC IN UNIT (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) 1-5 6-20 (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. EA 14 E 2 EA 2 EA 7 * * * * EA 6 * * * * EA 1 * * * * EA 1 * * * 2 EA 14 EA 12 EA 2 EA 4 * * * * EA 2 * * * * EA 8 EA 4 EA 2 * * * * EA 4 * * * 2 EA 2 * * * * EA 8 EA 4 EA 8 EA 4 EA 1 2010 2010 2010 2010 2010 2010 2013 2010 2010 2010 74 2013 2013 2013 2013 2013 2013 2010 2013 2013 2013 2013 11 2010 96 79 91 70 75 87 12 73 78 90 2202 - ACCESSORY ITEMS 2540-924-8478 2540-926-1003 5310-088-1251 5310-088-1251 9905-202-3639 9905-205-2795 5975-928-8865 5305-068-0500 5305-068-0500 5310-809-4058 5310-809-4058 BOW, TRAILER TARPAULIN: 68 IN. H 13212E3597-1 (97.403) BOW, TRAILER TARPAULIN: 55.75 IN. H 13212E3597-2 (97403) NUT, SELF-LOCKING: 1/4-20 IN. UNC MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON:1/4-20 IN. UNC MS51922-1 (96906) REFLECTOR, AMBER CLEARANCE INDICATOR MS35387-2 (96906) REFLECTOR, RED, CLEARANCE INDICATOR MS35387-1 (96906) ROD, GROUND: 6 FT MILR11461TYPE2STYLE3 (81349) SCREW, CAP, HEXAGON HEAD:1/4-20 X 1/2 IN. LG MS90725-3 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 X 1/2 IN. LG MS90725-3 (96906) WASHER, FLAT: 1/4 IN. BSC SIZE MS27183-10 (96906) WASHER, FLAT: 1/4 IN. BSC SIZE MS27183-10 (96906) 00223 2210 - DATA PLATES X2 O 00224 PLATE, IDENTIFICATION:GROUND TERMINAL 13205E4918 (97403) 20-20 USABLE ON CODE (4) UNIT OF MEAS 13 15 19 18 14 6 17 21 16 20 TM 5-6115-365-15 (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION REF NUMBER & MFG CODE X2 O 00225 X2 O 00226 00227 00234 X2 O 00235 X2 O 00236 X2 O 00237 X2 O 00238 X2 O 00239 X2 O 00240 X2 O 00241 X2 O 00242 X2 O 00243 00244 00245 X2 O 00260 PO 00265A X2 O 00269 00282 X2 O 00285 X2 O 00286 O 00287 X2 O 00288 O 00289 6115-947-3335 6115-947-3335 5310-088-1251 5310-088-1251 5305-071-2242 5305-071-2242 5310-809-3078 5310-809-3078 5305-989-7434 5310-809-8546 5340-778-2738 5340-978-6063 5340-930-1754 PLATE, IDENTIFICATION: PU-631/G 13205E4916-23 (97403) PLATE, INFORMATION: WIRING DIAGRAM 1321E3587(97403) GROUP 29 - AUXILIARY GENERATORS AND ENGINE 2941 - ENGINE EXHAUST ELBOW, STREET: 45 DEG SAEJ926 (81343) EXHAUST, TUBE 13214E1487 (97403) EXHAUST, TUBE 13214E487 (97403) NUT, SELF-LOCKING: 1/4-20 UNC MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 UNC MS51922-1 (96906) SCREW, CAP, HEXAGON: 1/4-20X 1 1/8 IN. LG MS90725-0 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 X 1 1/8 IN. LG MS90725-9 (96906) WASHER, FLAT: 1/4 IN. BSC SIZE MS27183-11 (96906) WASHER, FLAT: 1/4-20 BSC SIZE MS27183-11 (96906) GROUP 42 - ELECTRICAL EQUIPMENT 4202 - ELECTRICAL CONTROLS SCREW, MACHINE: PAN HEAD, NO. 10-32 X 1/2 IN. LG MS35206-263 (96906) KNOB SWITCH ROTARY 06000-1 (82121) WASHER, FLAT: NO. 10 SCREW SIZE MS27183-8 (96906) 4216 - MISCELLANEOUS WIRING AND FITTINGS CLAMP, CABLE, SINGLE 13212E3612 (97403) CLAMP, LOOP: SINGLE CABLE MS21333-2 (96906) CLAMP, LOOP: DOUBLE CABLE MS21334-30 (96906) CLAMP, CABLE, DOUBLE: 15/16 IN. H 13212E3591-2 (97403) CLAMP, LOOP, DOUBLE: .188 IN. NOM. ID MS21334-2 (96906) USABLE ON CODE (4) UNIT OF MEAS (5) QTY INC IN UNIT (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) 1-5 EA 1 EA 1 EA 2 EA 1 EA 1 EA 2 EA 2 EA 2 EA 2 EA 2 EA 2 EA 16 EA 1 EA 16 EA 1 EA 2 EA 3 EA 1 EA 2 • • 6-20 • • (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. • • • • 2010 16 2010 2010 2010 2010 2010 2010 2010 2010 2010 64 2014 2014 2014 14 2010 2011 2010 2010 2011 29 17 60 18 61 63 20 19 62 30 16 5 52 92 5 Change 10 20-21 TM 5-6115-365-15 C3 (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION REF NUMBER & MFG CODE X2 O 00293 X2 O 00294 X2 O 00295 X2 O 00296 X2 O 00297 X2 O 00298 X2 O 00299 X2 O 00300 X2 O 00301 X2 O 00302 X2 O 00303 X2 O 00304 5310-918-6921 X2 O 00305 5305-993-1848 X2 O 00306 5305-993-1848 X2 O 00307 X2 O 00308 5307-722-9437 P O 00309 X2 O 00310 X2 O 00312 X2 O 00313 X2 O 00314 X2 O 00315 5940-114-1310 20-22 5310-918-6921 5310-543-4717 5310-088-1251 5310-877-5797 5310-088-1251 5310-877-5797 5310-877-5797 5305-225-3839 5305-071-2242 5305-543-4718 5305-984-7341 5940-688-6010 5940-688-6010 5310-187-2413 5310-809-3078 5310-014-5850 5310-809-3078 NUT, PLAIN, HEXAGON: JAM, 3/8-16 UNC 2B MS16203-39 (96906) NUT, PLAIN, HEXAGON: JAM MS16203-39 (9 6906) NUT, PLAIN, WING: 3/8-16 UNC 2B MS35425-28 (96906) NUT, SELF-LOCKING: 1/4-20 UNC MS51922-1 (96906) NUT, SELF-LOCKING: NO. 10-32 UNF 3B MS21044N3 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 UNC MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: NO. 10-32 UNF 3B MS21044N3 (96906) NUT, SELF-LOCKING, HEXAGON : NO. 10-32 UNF 3B MS21044N3 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 X 1 IN. LG MS90725-8 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 X 1 1/8 IN. LG MS90725-9 (96906) SCREW, CAP, HEXAGON HEAD: 3/8-16 X 3/4 IN. LG MS35309-358 (96906) SCREW, MACHINE: NO. 10-32 X 5/8 IN. LG MS35191-273 (96906) SCREW, MACHINE: PAN HEAD, NO. 10-32 X 3/4 IN. LG MS35207-265 (96906) SCREW, MACHINE: PAN HEAD, NO. 10-32 X 3/4 IN. LG MS35207-265 (96906) STUD, GROUNDING 13214E1223 (97403) TERMINAL, LUG: CRIMP STYLE, 3/8 IN. MS20659-110 (96906) TERMINAL, LUG: CRIMP, NO. 6 WIRE, IOSD MS25036-119TYPE2CL1 (96906) TERMINAL, LUG: 3/8 IN. STUD, NO. 6 WIRE MS20659- 10 (96906) WASHER, FLAT: ELECTRIC, 3/8 IN. BSC SIZE AN961-616T (88044) WASHER, FLAT: 1/4 IN. BSC SIZE MS27183-11 (96906) WASHER, FLAT: NO. 10-32 BSC SIZE MS27183-42 (96906) WASHER, FLAT: 1/4-20 BSC SIZE MS27183-11 (96906) USABLE ON CODE (4) UNIT OF MEAS (5) QTY INC IN UNIT (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) 1-5 EA 3 EA 1 EA 1 EA 2 EA 3 EA 2 EA 2 EA 2 EA 2 EA 2 EA 1 EA 6-20 (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. 2011 2011 2011 2010 2010 2010 2011 2011 2010 2010 2011 31 3 2010 55 EA 2 2011 4 EA 2 4 EA 1 2011 2011 EA 3 EA 1 EA 1 EA 4 EA 2 EA 3 EA 2 * * * 34 29 30 53 93 2 2 32 95 36 28 2011 27 2011 2011 2010 2010 2010 33 * 30 31 54 94 TM 5-6115-365-15 C3 (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION REF NUMBER & MFG CODE X2 O 00316 X2 O 00317 X2 O 00318 X2 O 00319 P O 00320 P O 00322 P O 00323 P O 00324 P O 00325 5310-014-5850 5310-014-5850 5310-913-9776 5310-913-9776 6145-395-8799 6145-395-8799 6145-395-8799 6145-395-8799 6145-395-8799 WASHER, FLAT: NO. 10-32 BSC SIZE MS27183-42 (96906) WASH, FLAT: NO. 10-32 BSC SIZE MS27183-42 (96906) WASHER, LOCK: 3/8 IN. NON. SIZE MS35335-91 (96906) WASHER, LOCK: 3/8 IN. NOM. SIZE MS35335-91 (96906) WIRE, ELECTRICAL: 6 FT. LG, NO. 6 AWG QQW343TYPERB (81348) WIRE, ELECTRICAL: 8 FT. LG, NO. 6 AWG QQW343TYPERB (81348) WIRE, ELECTRICAL: 5 FT LG, NO. 6 AWG QQW343TYPERB (81348) WIRE, ELECTRICAL: 1 FT LG, NO. 6 AWG QQW343TYPERB (81348) WIRE, ELECTRICAL: DRAWN AND ANNEALED (AS REQUIRED) QQW343TYPERB (81348) USABLE ON CODE (4) UNIT OF MEAS (5) QTY INC IN UNIT (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) 1-5 6-20 (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. EA 2 EA 2 EA 2 EA 1 FT 1 * * * * FT 1 * * * * FT 1 * * * * FT 1 * * * * * * * * FT 2011 2011 2011 2011 2011 3 3 32 35 1 20-23 TM 5-6115-365-15 C3 (1) (2) (3) (4) DESCRIPTION FEDERAL SMR CODE STOCK NUMBER 00001 00002 00003 P O 00004 X2 O 00005 X2 O 00006 2910-141-9758 5340-057-2907 P O 00007 4720-879-4091 P O 00008 4720-021-3320 X2 O 00009 X2 O 00010 X2 O 00011 5310-877-5797 X2 O 00012 5305-993-1851 P O 00013 X2 O 00014 2910-470-1301 P O 00015 X2 O 00016 X2 O 00017 P O 00018 P O 00019 X2 O 00020 2910-450-6565 X2 O 00021 X2 O 00022 5310-877-5797 5305-984-7341 5330-356-7904 5330-350-3965 5310-984-3806 4730-223-9268 X2 O 00023 5306-225-8499 X2 O 00024 5305-989-7435 20-24 USABLE UNIT REF NUMBER & MFR CODE PART II - PU-631/G REPAIR PARTS FOR DS, GS AND DEPOT MAINTENANCE GROUP 03 - FUEL SYSTEM 0306 - TANKS, LINES AND FITTINGS CAP, FUEL TANK MS35645-1 (96906) CLAMP, LOOP MS21333-74 (96906) CLAMP, LOOP: 5/16 IN. NOM. ID, MS21333-73 (96906) HOSE ASSEMBLY, DETACHABLE: 5/16 IN. OD X 90 IN. LG MS28741-5-0900 (96906) HOSE ASSEMBLY, DETACHABLE: 5/16 IN. OD X 25 FT LG MS28741-5-1440 (96906) NUT, SELF-LOCKING: NO. 10-32 UNF 3B MS21044N3 (96906) NUT, SELF-LOCKING: NO. 10-32 UNF 38 MS21044N3 (96906) SCREW, MACHINE: COUNTERSUNK HEAD, NO. 10-32 X 5/8 IN. LG MS35191-273 (96906) SCREW, MACHINE: PAN HEAD, NO. 10-32 X 1 IN. LG MS35207-267 (96906) TANK ASSEMBLY, FUEL 13216E7510 (97403) ELBOW: 90 DEG, 5/16 IN. NOM. TUBE OD, SAEJ514 (81343) FILTER, FUEL: 9.25 IN. LG 13216E7570-1 (97403) FILLER, NECK 13216E7569 (97403) GAGE, LIQUID LEVEL: 13.25 IN. LG 13216E7459-2 (97403) GASKET, GAGE PLATE 13216E7571 (97403) GASKET, FILLER NEC K 13216E7572 (97403) NUT, SELF-LOCKING: 5/16-18 THD SIZE, TANK MTG MS51922-9 (96906) PLATE, MOUNTING: FUEL GAGE 13216E7568 (97403) PLUG, SQUARE HEAD, PIPE: 1/4 IN. NPT MS20913-2D (96906) SCREW, CAP: 5/16-18 X 1 IN. LG TANK MTG MS90725-34 (96906) SCREW, MACHINE: PAN HEAD, NO. 10-32 X 5/8 IN. LG MS35207-264 (96906) ON CODE (5) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC OF IN MEAS UNIT (6) (7) ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. EA 1 * 2015 2010 16 EA 4 EA 3 2010 43 EA 2 * * 2 * * 2 10 10 2010 42 EA 1 * * 2 * * 2 10 10 2010 2010 2010 2010 47 EA 3 EA 4 EA 3 EA 4 2010 51 EA 1 2010 40 EA 2 2015 2015 2015 2015 2015 2015 2015 17 EA 2 EA 1 EA 1 EA 1 2 4 8 2 4 8 100 100 EA 1 2 4 8 2 4 8 100 100 EA 4 EA 1 2015 2015 7 EA 1 EA 4 2015 4 EA 14 2015 9 * 4 * * 8 2 1 17 * * 4 * * 8 2 1 17 10 3 200 10 3 200 48 44 49 46 6 13 11 8 12 2 5 TM 5-6115-365-15 C3 (1) (2) (3) (4) DESCRIPTION FEDERAL SMR CODE STOCK NUMBER X2 O 00025 5305-989-7435 X2 O 00026 X2 O 00027 5310-081-4219 X2 O 00028 X2 O 00029 X2 O 00030 X2 O 00031 00032 00033 X2 DR 00034 00035 X2 O 00036 X2 O 00037 5310-045-3296 P O 00038 00039 00040 2590-318-6691 X2 O 00041 X2 O 00042 X2 O 00043 X2 O 00044 X2 O 00045 X2 O 00046 X2 O 00047 X2 O 00048 X2 O 00049 5310-045-3296 5310-014-5850 5310-014-5850 2330-141-8052 5310-087-4652 5305-269-3213 5340-999-6277 2590-932-7298 2590-932-7298 5340-914-2578 USABLE UNIT REF NUMBER & MFR CODE ON CODE SCREW, MACHINE: PAN HEAD, NO. 10-32 X 5/8 IN. LG MS35207-264 (96906) TANK, FUEL 13216E7567 (97403) WASHER, FLAT: 5/16 IN. BSC, TANK MTG MS27183-12 (96906) WASHER, LOCK: NO. 10 NOM. NECK MTG MS35338-43 (96906) WASHER, LOCK: NO. 10 NOM. MS35338-43 (96906) WASHER, FLAT MS27183-42 (96906) WASHER, FLAT: NO. 10-32 THD SIZE MS27183-42 (96906) GROUP 15 - F 1501 - FRAME ASSEMBLY CHASSIS, TRAILER, M103A3 13216E7431 (97403) 1507 - LEVELING JACKS NUT, SELF-LOCKING, HEXAGON: 3/8-16 THD SIZE MS51922-17 (96906) SCREW, CAP, HEXAGON HEAD: 3/8-16 X 1 1/4 IN. LG MS90725-62 (96906) TRAILER LEG PROP ASSEMBLY 13214E1206 (97403) GROUP 18 - BODY 1808 - STOWAGE RACKS, BOXES AND CABLE REELS ACCESSORY BOX 13205E4949 (97403) BRACKET, REEL 13205E5092 (97403) BRACKET ASSEMBLY, SLEDGE HAMMER 13214E1214 (97403) CLAMP, GROUND ROD 13212E3617 (97403) CLAMP, GROUND ROD: 6 FT 13212E3617 (97403) CLIP, SPRING, SLEDGE HAMMER 13214E1213-1 (97403) HOLDER ASSEMBLY 13216E7506 (97403) HOLDER 13216E7508 (97403) CLAMP 13216E7507 (97403) (5) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC OF IN MEAS UNIT (6) (7) ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. EA 22 2015 14 EA 1 1 EA 4 2015 2015 EA 22 15 EA 14 EA 3 EA 4 2015 2015 2010 2010 EA 1 2012 1 EA 3 22 EA 3 2013 2013 EA 1 2013 24 EA 1 56 EA 1 EA 1 EA 4 EA 2 EA 1 EA 1 EA 1 EA 1 2010 2010 2011 2011 2010 2011 2010 2018 2018 * * 2 * * 2 10 10 3 10 45 50 23 98 18 14 10 23 25 1 3 20-25 TM 5-6115-365-15 C3 (1) (2) (3) (4) DESCRIPTION FEDERAL SMR CODE X2 O 00050 X2 O 00051 X2 O 00052 X2 O 00053 X O 00054 X2 O 00055 X2 O 00056 X2 O 00057 STOCK NUMBER 5315-143-6284 5310-984-3806 X2 O 00058 5315-842-3044 X2 O 00059 5315-842-3044 X2 O 00060 X2 O 00061 X2 O 00062 X2 O 00063 X2 O 00064 5310-081-4219 5310-081-4219 5310-933-8121 X2 O 00065 X2 O 00066 5310-080-8495 X2 O 00067 5310-088-1251 X2 O 00068 5310-088-1251 X2 O 00069 X2 O 00070 X2 O 00071 5310-984-3806 X2 O 00072 5310-088-1251 X2 O 00073 5310-088-1251 20-26 5310-984-3806 5310-088-1251 5310-088-1251 USABLE UNIT REF NUMBER & MFR CODE KNOB: 5/16-18 UNC 2B 13205E5105-2 (97403) PIN, SPRING, CORROSION RESISTANT STEEL, 1/8 IN. DIA X 1 IN. LG MS171534 (96906) SHAFT 13216E7509 (97403) HOLDER ASSEMBLY 13216E7493 (97403) HOLDER 13216E7495 (97403) CLAMP 13216E7494 (97403) KNOB: 5/16-18 UNC 21 13205E5105-2 (97403) NUT, SELF-LOCKING, HEXAGON: 5/16-18 UNC MS51922-9 (96906) PIN, COTTER: 3/32 IN. NOM. DIA X 3/4 IN. LG MS24665-283 (96906) PIN, COTTER: 3/32 IN. NOM. DIA 3/4 IN. LG MS24665-283 (96906) TEE 13216E7496 (97403) TEE 13216E7496 (97403) WASHER, FLAT: 3/8 IN. BSC SIZE MS27183-12 (96906) WASHER, FLAT: 3/8 IN. BSC SIZE MS27183-12 (96906) WASHER, LOCK: 1/4 IN. NOM. SIZE MS35338-139 (96906) NUT, PLAIN, WING: 1/4-20 UNC 2B MS535425-39 (96906) NUT, SELF-LOCKING, HEXAGON: 5/16-18 UNC MS51922-9 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 UNC MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 UNC M351922-1 (96906) NUT, SELF-LOCKING: 5/16-18 UNC MS51922-9 (96906) NUT, SELF-LOCKING, HEXAGON: MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 UNC MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/-20 UNC MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 UNC MS51922-1 (96906) ON CODE (5) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC OF IN MEAS UNIT (6) (7) ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. EA 1 2018 2 EA 1 5 EA 1 EA 2 EA 1 EA 1 EA 1 EA 1 2018 2018 2010 2018 2018 2018 2018 EA 2 2018 10 EA 2 2018 14 EA 1 8 EA 1 EA 3 EA 3 EA 2 2018 2018 2018 2018 2013 EA 2 EA 12 EA 4 21 6 7 11 15 12 9 13 8 2013 2010 7 4 2010 7 EA 8 2010 22 EA 8 26 EA 4 EA 16 2010 2010 2010 EA 3 2010 81 EA 3 2010 84 2 57 67 TM 5-6115-365-15 C3 (1) (2) (3) (4) DESCRIPTION FEDERAL SMR CODE STOCK NUMBER X2 O 00074 X2 O 00075 5310-088-1251 X2 O 00076 X2 O 00077 X2 O 00078 X2 O 00079 X2 O 00080 5310-088-1251 X2 O 00081 X2 O 00082 P O 00083 5310-088-1251 X2 O 00084 X2 O 00085 X2 O 00086 X2 O 00087 X2 O 00088 X2 O 00089 X2 O 00090 X2 O 00091 X2 O 00092 5310-984-3806 5310-088-1251 5310-088-1251 5310-088-1251 5310-984-3806 5310-984-3806 5315-059-0206 5310-877-5797 X2 O 00093 X2 O 00094 X2 O 00095 5310-088-1251 X2 O 00096 X2 O 00097 5315-839-5822 5310-088 -1251 5310-088-1251 5315-842-3154 USABLE UNIT REF NUMBER & MFR CODE NUT, SELF-LOCKING, HEXAGON: 1/4-20 UNC MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 5/16-18 UNC MS51922-9 (96906) NUT, SELF-LOCKING: 1/4-20 UNC MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 UNC MS551922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 UNC MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 UNC MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 5/16-18 UNC MS51922-9 (96906) NUT, SELF-LOCKING: 1/4-20 UNC MS51922-1 (96906) NUT, SELF-LOCKING MS51922-9 (96906) PIN, COTTER: STE EL CADMIUM PLATED, 3/16 IN. DIA X 1 IN. LG, REEL SHAFT MS24665-491 (96906) PLATFORM 13216E7503 (97403) RACK 13216E7497 (97403) RACK 13216E7502 (97403) RACK ASSEMBLY, CURBSIDE 132167513 (97403) RACK, CURBSIDE 13216E7514 (97403) BRACKET 13216E7517 (97403) BRACKET 13216E7521 (97403) CLAMP 13216E7515 (97403) NUT, SELF-LOCKING: NO. 10-32 UNF 3B ML21044N3 (96906) NUT, SELF-LOCKING: 1/4-20 UNC MS51922-1 (96906) NUT, SELF-LOCKING: 1/4-20 UNC MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 UNC MS51922-1 (96906) PIN, COTTER: 1/8 X 1 IN. LG MS24665-353 (96906) PIN, STRAIGHT HEADED: 1/2 X 1 27/64 IN. LG MS35810-36 (96906) ON CODE (5) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC OF IN MEAS UNIT (6) (7) ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. EA 4 2010 99 EA 16 7 EA 8 EA 2 EA 1 EA 16 EA 16 2011 2011 2011 2011 2016 2016 EA 16 EA 16 EA 1 EA 4 EA 1 EA 2 EA 1 EA 1 EA 1 EA 2 EA 1 EA 26 EA 4 EA 2 EA 2 EA 1 EA 1 * * * * * * * 15 19 24 2 5 2017 2017 1 2010 2010 2011 2010 2017 2017 2017 2017 2017 66 2017 2017 2017 14 2017 2017 23 4 * 5 6 41 7 12 13 22 9 19 27 25 20-27 TM 5-6115-365-15 C3 (1) (2) (3) (4) DESCRIPTION FEDERAL SMR CODE X2 O 00098 X2 O 00099 STOCK NUMBER 5305-071-2234 X2 O 00100 5305-071-2234 X2 O 00101 5305-071-2234 X2 O 00102 5305-993-1848 X2 O 00103 X2 O 00104 X2 O 00105 X2 O 00106 X2 O 00107 X2 O 00108 X2 O 00109 X2 O 00110 X2 O 00111 X2 O 00112 X2 O 00113 X2 O 00114 X2 O 00115 X2 O 00116 5310-809 -8546 5310-809-4058 5310-809-4058 5310-809-5998 5310-809-4058 5310-877-5797 X2 O 00117 5310-088-1251 X2 O 00118 5310-088-1 251 X2 O 00119 X2 O 00120 X2 O 00121 5310-088-1251 20-28 5315-839-5822 5315-842-3154 USABLE UNIT REF NUMBER & MFR CODE ON CODE RUNNER, NYLON 13216E7520 (97403) SCREW , CAP, HEXAGON HEAD: 1/4-2 x 2 3/4 IN. LG MS90725-17 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 X 2 3/4 IN. LG MS90725-17 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 X 2 3/4 IN. LG MS90725-17 (96906) SCREW, MACHINE: PAN HEAD, NO. 10-32 X 3/4 IN. LG MS35207-265 (96906) SUPPORT, ROLLER 13216E7518 (97403) SUPPORT, ROLLER 13216E7519 (97403) WASHER, FLAT: NO. 10-32 BSC SIZE MS27183-8 (96906) WASHER, FLAT: 1/4-20 BSC SIZE MS27183-10 (96906) WASHER, FLAT: 1/4-20 BSC SIZE MS27183-10 (96906) WASHER, FLAT: 1/2 IN. BSC SIZE MS27183-18 (96906) WASHER, FLAT: 1/4-20 BSC SIZE MS27183-10 (96906) RACK ASSEMBLY, ROADSIDE 13216E7511 (97403) RACK, ROAD SIDE 13216E7512 (97403) BRACE: 3.62 IN. LG 13216E7522-2 (97403) BRACKET 13216E7517 (97403) BRACKET 13216E7521 (97403) CLAMP 13216E7515 (97403) NUT, SELF-LOCKING, HEXAGON: NO. 10-32 UNC 3B MS21044N3 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 UNC MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 UNC MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 UNC MS51922-1 (96906) PIN, COTTER: 1/8 IN. DIA X 1 IN. LG MS24665-353 (96906) PIN, STRAIGHT HEADED: 1/2 IN. DIA X 1 27/64 IN. LG MS356810-36 (96906) (5) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC OF IN MEAS UNIT (6) (7) ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. EA 2 2017 2017 8 EA 4 EA 2 2017 21 EA 2 2017 29 EA 26 2017 11 EA 1 18 EA 1 EA 26 EA 4 EA 2 EA 1 EA 2 EA 1 EA 1 EA 1 EA 1 EA 2 EA 1 EA 26 2017 2017 2017 2017 2017 2017 2017 2010 2016 2010 2016 2016 2016 2016 EA 4 2016 14 EA 2 2016 19 EA 2 27 EA 1 EA 1 2016 2016 2016 16 26 10 15 20 24 28 65 1 80 12 13 22 9 23 25 TM 5-6115-365-15 C3 (1) (2) (3) (4) DESCRIPTION FEDERAL SMR CODE X2 O 00122 X2 O 00123 X2 O 00124 X2 O 00125 STOCK NUMBER 5305-071-2234 X2 O 00126 5305-071-2234 X2 O 00127 5305-071-2234 X2 O 00128 5305-993-1848 X2 O 00129 X2 O 00130 X2 O 00131 X2 O 00132 X2 O 00133 X2 O 00134 X2 O 00135 X2 O 00136 X2 O 00137 5310-809-8546 5310-809-4058 5310-809-4058 5310-809-5998 5310-809-4058 5306-225-9081 X2 O 00138 5305-225-3839 X2 O 00139 5306-225-9081 X2 O 00140 5305-225-3839 X2 O 00141 5305-225-3839 X2 O 00142 5305-068-0502 X2 O 00143 5305-225-3839 X2 O 00144 5305-068-0502 USABLE UNIT REF NUMBER & MFR CODE ROLLER 13216E7523 (97403) ROLLER 13216E7523 (97403) RUNNER, NYLON 13216E7520 (97403) SCREW, CAP, HEXAGON HEAD: 1/4-20 X 2 3/4 IN. LG MS90725-17 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 X 2 3/4 IN. LG MS90725-17 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 X 2 3/4 IN. LG MS90725-17 (96906) SCREW, MACHINE: PAN HEAD, NO. 10-32 X 3/4 IN. LG MS35207-265 (96906) SUPPOR T, ROLLER 13216E7518 (97403) SUPPORT, ROLLER 13216E7519 (97403) WASHER, FLAT: NO. 10-32 BSC SIZE MS27183-8 (96906) WASHER, FLAT: 1/4-20 BSC SIZE MS27183-10 (96906) WASHER, FLAT: 1/4-20 BSC SIZE MS27183-10 (96906) WASHER, FLAT: 1/2 IN. BSC SIZE MS27183-18 (96906) WASHER, FLAT: 1/4-20 BSC SIZE MS27183-10 (96906) REEL, CABLE 13214E1425 (97403) SCREW, CAP, HEXAGON HEAD: 5/16-18 X 1 1/4 IN. LG MS90725-36 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 X 1 IN. LG MS90725-8 (96906) SCREW, CAP, HEXAGON HEAD: 5/16 X 1 1/4 IN. LG MS90725-36 (96906) SCREW, CAP, HEXAGON HEAD 1/4-20 X 1 IN. LG MS90725-8 (96906) SCREW, CAP, HEXAGON HEAD 1/4-20 X 1 IN. LG MS90725-8 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 X 3/4 IN. LG MS90725-8 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 X 1 IN. LG MS90725-8 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 X 3/4 IN. LG MS90725-6 (96906) ON CODE (5) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC OF IN MEAS UNIT EA 1 EA 1 EA 2 EA 4 EA (6) (7) ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. 2016 2017 2016 2016 17 2 2016 21 EA 2 2016 29 EA 26 2016 11 EA 1 18 EA 1 EA 26 EA 4 EA 2 EA 1 EA 2 EA 1 EA 6 2016 2016 2016 2016 2016 2016 2016 2010 2010 EA 8 2010 24 EA 8 2010 28 EA 4 2010 59 EA 16 2010 69 EA 3 2010 83 EA 3 2010 86 EA 4 2010 101 17 8 16 26 10 15 20 24 28 97 4 20-29 TM 5-6115-365-15 C3 (1) (2) (3) (4) DESCRIPTION FEDERAL SMR CODE STOCK NUMBER X2 O 00145 5305-068-0502 X2 O 00146 5305-068-0502 X2 O 00147 5305-721-8010 X2 O 00148 5305-225-3839 X2 O 00149 5305-225-8499 X2 O 00150 5305-225-3839 X2 O 00151 5305-225-8499 X2 O 00152 X2 O 00153 5305-225-3839 X2 O 00154 5309-071-2241 X2 O 00155 X2 O 00156 X2 O 00157 X2 O 00158 X2 O 00159 X2 O 00160 X2 O 00161 X2 O 00162 X2 O 00163 X2 O 00164 X2 O 00165 X2 O 00166 X2 O 00167 X2 O 00168 20-30 5305-958-6073 5310-081-4219 5310-809-3078 5310-809-3078 5310-081-4219 5310-809-3078 5310-809-3078 5310-809-3078 5310-809-3078 5310-809-3078 5310-081-4219 5310-809-3078 5310-809-3078 USABLE UNIT REF NUMBER & MFR CODE SCREW, CAP, HEXAGON HEAD: 1/4-20 X 3/4 IN. LG MS90725-6 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 X 3/4 IN. LG MS90725-6 (96906) SCREW, CAP, HEXAGON: 1/4-20 X 2 IN. LG MS35307-314 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 UNC X 1 IN. LG MS90725-8 (96906) SCREW, CAP, HEXAGON HEAD: 5/16-18 X 1 IN. LG MS90725-34 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 X 1 IN. LG MS90725-8 (96906) SCREW, CAP, HEXAGON HEAD: 5/16-18 X 1 IN. LG MS90725-34 (96906) SCREW, MACHINE: 1/4-20 X 1 IN. LG MS90725-8 (96906) SCREW, MACHINE: 82 DEG, FLAT, 5/16-18 X 1 3/4 IN. LG MS35190-309 (96906) SCREW, MACHINE: 82 DEG, FLAT, 1/4-20 X 1 1/4 IN. LG MS90725-10 (96906) SHIELD 13216E7433 (97403) SUPPORT, REEL 13205E5093 (97403) WASHER, FLAT: 5/16 IN. BSC SIZE MS27183-12 (96906) WASHER, FLAT: 1/4 IN. BSC SIZE MS27183-11 (96906) WASHER, FLAT: 1/4 IN. BSC SIZE MS27183-11 (96906) WASHER, FLAT: 5/16 IN. BSC SIZE 427183-12 (96906) WASHER, FLAT: 1/4-20 BSC SIZE MS27183-11 (96906) WASHER, FLAT: 1/4-20 IN. BSC SIZE MS27183-11 (96906) WASHER, FLAT: 1/4-20 IN. BSC SIZE MS27183-11 (96906) WASHER, FLAT: 1/4-20 IN. BSC SIZE MS27183-11 (96906) WASHER, FLAT: 1/4-20 IN. BSC SIZE M227183-11 (96906) WASHER, FLAT: 5/16 IN. BSC SIZE MS27183-12 (96906) WASHER, FLAT: 1/4 IN. BSC SIZE MS27183-11 (96906) WASHER, FLAT: 1/4 IN. BSC SIZE MS27183-11 (96906) ON CODE (5) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC OF IN MEAS UNIT (6) (7) ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. EA 2 2011 21 EA 1 2011 26 EA 2 2013 10 EA 16 2016 4 EA 16 2016 7 EA 16 2017 3 EA 16 2017 6 EA 8 17 EA 6 2011 2010 EA 4 2010 9 EA 1 6 EA 1 EA 12 EA 4 EA 8 EA 8 EA 4 EA 16 EA 3 EA 3 EA 4 EA 16 EA 8 EA 2 2013 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2011 2011 2011 1 102 3 8 23 27 58 68 82 85 100 8 16 20 TM 5-6115-365-15 C3 (1) (2) (3) (4) DESCRIPTION FEDERAL SMR CODE STOCK NUMBER X2 O 00169 X2 O 00170 X2 O 00171 X2 O 00172 X2 O 00173 X2 O 00174 00175 X2 D 00176 X2 D 00177 5310-809-3078 X2 O 00178 X2 D 00179 X2 O 00180 5310-809-4058 5310-809-3078 5310-081-4219 5310-809-3078 5310-081-4219 5310-269-4040 5310-087-4652 X2 O 00181 5310-088-1251 X2 O 00182 X2 D 00183 5310-088-1251 X2 O 00184 5305-269-3211 X2 O 00185 5305-068-0502 X2 O 00186 5305-225-3839 X2 D 00187 X2 D 00188 X2 O 00189 X2 O 00190 X2 O 00191 X2 O 00192 5305-724-5911 5310-823-8003 5310-080-6004 5310-637-9541 5310-809-3078 5310-809-3078 USABLE UNIT REF NUMBER & MFR CODE WASHER, FLAT: 1/4 IN. BSC SIZE MS27183-11 (96906) WASHER, FLAT: 1/4 IN. BSC SIZE MS27183-10 (96906) WASHER, FLAT: 1/4-20 IN. BSC SIZE MS27183-11 (96906) WASHER, FLAT: 5/16-18 IN. BSC SIZE MS27183-12 (96906) WASHER, FLAT: 1/4 IN. BSC SIZE MS27183-11 (96906) WASHER, FLAT: 5/16 IN. BSC SIZE MS27183-12 (96906) 1810 - CARGO BODY BODY, TRAILER 13216E7432 (97403) BOLT, HEXAGON: 5/8-11 UNC 2A X 6 1/2 IN. LG FFB575TYPE3 (81349) BRACE 13216E7522-1 (97403) NUT, SELF-LOCKING: 5/8-11 UNC MS51922-49 (96906) NUT, SELF-LOCKING, HEXAGON: 3/8-16 UNC MS51922-17 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 UNC M351922-1 (96906) NUT, SELF-LOCKING: 1/4-20 UNC MS51922-1 (96906) SCREW, CAP, HEXAGON HEAD: 5/8-11 X 1 3/4 IN. LG MS90725-163 (96906) SCREW, CAP, HEXAGON HEAD: 3/8-16 X 1 IN. LG MS90725-60 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 X 3/4 IN. LG MS90725-6 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 X 1 IN. LG MS90725-8 (96906) SHIM (AS REQUIRED) 13212E3590 (97403) WASHER, FLAT: 5/8 IN. BSC SIZE M327183-21 (96906) WASHER, FLAT: 3/8 IN. BSC SIZE MS27183-14 (96906) WASHER, LOCK: 3/8 IN. NOM. SIZE MS35338-46 (96906) WASHER, FLAT: 1/4 IN. BSC SIZE MS327183-11 (96906) WASHER, FLAT: 1/4 IN. BSC SIZE MS27183-11 (96906) ON CODE (5) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC OF IN MEAS UNIT EA 1 EA 4 EA 16 EA 16 EA 16 EA 16 EA 1 EA 2 EA 1 EA 8 EA 12 EA (6) (7) ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. 2011 2013 2016 2016 2017 2017 25 2012 2012 2 2010 2012 2013 33 3 2010 34 EA 3 37 EA 6 2010 2012 EA 16 2013 5 EA 3 2010 36 EA 3 2010 39 2013 2012 2013 4 2013 2010 2010 2 EA EA 8 EA 16 EA 4 EA 3 EA 3 9 3 6 2 5 5 3 1 6 4 3 35 38 20-31 TM 5-6115-365-15 C3 (1) (2) (3) (4) DESCRIPTION FEDERAL SMR CODE 00193 00194 X2 O 00195 X2 O 00196 X2 O 00197 X2 O 00198 STOCK NUMBER 5340-764-2334 5340-764-2334 5340-764-2334 5310-811-3494 X2 O 00199 5310-811-3494 X2 O 00200 5310-811-3494 X2 O 00201 5305-984-6195 X2 O 00202 5305-984-6195 X2 O 00203 5305-984-6195 P O 00204 P O 00205 P O 00206 P OR 00207 X2 O 00208 X2 O 00209 X2 O 00210 00211 P O 00212 P O 00213 X2 O 00214 X2 O 00215 5340-195-5656 P O 00216 9905-202-3639 20-32 5340-197-5029 5340-409-3880 6115-459-5946 2540-924-8478 2540-926-1003 5310-088-1251 5310-088-1251 USABLE UNIT REF NUMBER & MFR CODE ON CODE GROUP 22 - BODY ACCESSORY ITEMS 2201 - CANVAS ITEMS LOOP, STRAP, FASTENER: 1 1/4 IN. SIZE MS51939-1 (96906) LOOP, STRAP, FASTENER: 1 1/4 IN. SIZE MS51939-1 (96906) LOOP, STRAP, FASTENER: 1 1/4 IN. SIZE MS51939-1 (96906) NUT, SELF-LOCKING, HEXAGON: NO. 8-32 UNC 3B MS21044N08 (96906) NUT, SELF-LOCKING, HEXAGON: NO. 8-32 UNC 3B MS21044N08 (96906) NUT, SELF-LOCKING, HEXAGON: NO. 8-32 UNC 3B MS21044N08 (96906) SCREW, MACHINE: PAN HEAD, NO. 8-32 X 3/4 IN. LG MS35206-247 (96906) SCREW, MACHINE: PAN HEAD, NO. 8-32 X 3/4 IN. LG MS35206-247 (96906) SCREW, MACHINE: PAN HEAD, NO. 8-32 X 3/4 IN. LG MS35206-247 (96906) STRAP, WEBBING: 22 IN. LG 13216E7504 (97403) STRAP, WEBBING: 21 IN. LG 13216E7505-1 (97403) STRAP, WEBBING: 34 IN. LG 13216E7505-2 (97 403) TARPAULIN 13216E7434 (97403) WASHER, FLAT: NO. 8-32 BSC SIZE MS27183-41 (96906) WASHER, FLAT: NO. 8-32 BSC SIZE MS27183-41 (96906) WASHER, FLAT- NO. 8-32 BSC SIZE MS2 183-41 (96906) 2202 - ACCESSORY ITEMS BOW, TRAILER TARPAULIN: 68 IN. H 13212E3597-1 (97403) BOW, TRAILER TARPAULIN: 55.75 IN. H 13212E3597-2 (97403) NUT, SELF-LOCKING: 1/4-20 IN. UNC MS551922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 IN. UNC MS51922-1 (96906) REFLECTOR, AMBER, CLEARANCE INDICATOR MS35387-2 (96906) (5) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC OF IN MEAS UNIT EA 7 EA 6 EA 1 EA 14 EA (6) (7) ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. 2010 2010 2010 2010 71 12 2010 77 EA 2 2010 89 EA 14 2010 74 EA 2 2010 79 EA 2 2010 91 EA 7 * * * * * * * * 70 EA 6 * * 2 * * 2 10 10 EA 1 * * 2 * * 2 10 10 EA 1 * 2 2 * 2 2 13 13 EA 14 EA 12 EA 2 2010 2010 2010 2013 2010 2010 2010 EA 4 * * 2 * * 2 8 8 11 EA 2 * * * * * * 4 4 EA 8 EA 4 2013 2013 2013 2013 EA 2 2013 18 * * * * * * 6 6 76 88 72 75 87 12 73 78 90 13 15 19 TM 5-6115-365-15 (1) (2) (3) (4) DESCRIPTION FEDERAL SMR CODE STOCK NUMBER P O 00271 P O 00218 X O 00219 9905-205-2795 X2 O 00220 5305-068-0500 X2 O 00221 X2 O 00222 00223 X2 O 5310-809-4058 5975-928 -8865 5305-068-0500 5310-809-4058 00224 X2 O 00225 X2 O 00226 00227 00228 X2 FR 00229 X2 F 00230 X2 F 00231 6115-017-8240 X2 F 00232 5310-520-3091 X2 F 00233 00234 P O 00235 P O 00236 X2 O 00237 X2 O 00238 X2 O 00239 5310-809-3079 X2 O 00240 5305-071-2242 5310-225-6993 5305-782-9494 6115-947-3335 6115-947-3335 5310-088-1251 5310-088-1251 USABLE UNIT REF NUMBER & MFR CODE ON CODE REFLECTOR, RED, CLEARANCE INDICATOR MS35387-1 (96906) ROD, GROUND: 6 FT MILR11461TYPE2STYLE3 (81349) SCREW, CAP, HEXAGON HEAD: 1/4-20 X 1/2 IN. LG MS90725-3 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 X 1/2 IN. LG MS90725-3 (96906) WASHER, FLAT: 1/4 IN. BSC SIZE MS27183-10(96906) WASHER, FLAT: 1/4 IN. BSC SIZE MS27183-10 (96906) 2210- DATA PLATES PLATE, IDENTIFICATION: GROUND TERMINAL 13205E4918 (97403) PLATE, IDENTIFICATION: PU-631/G 13205E4916-23 (97403) PLATE, INFORMATION: WIRING DIAGRAM 13212E3587(97403) GROUP 29 - AUXILIARY GENERATORS AND ENGINE 2901 -GENERATOR AND ENGINE ASSEMBLY GENERATOR SET: SF: 50MD MILG52279TYPE1 (81349) NUT, SELF-LOCKING, HEXAGON MS51922-33 (96906) SCREW, CAP, HEXAGON HEAD: 1/2-13 X 1 3/4 IN. LG MS90725-114 (96906) WASHER, BEVELED: 1/2 IN. NOM. SIZE 13206E4482-2 (97403) WASHER, FLAT: 1/2 IN. BSC SIZE MS27183-19 (96906) 2941 -ENGINE EXHAUST ELBOW, STREET: 45 DEG SAEJ926(81343) EXHAUST, TUBE 13214E1487(97403) EXHAUST, TUBE 13214E1487(97403) NUT, SELF-LOCKING: 1/4-20 UNC MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 UNC MS51922-1 (96906) SCREW, CAP, HEXAGON: 1/4-20X 1 1/8 IN. LG MS90725-0 (96 906) (5) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC OF IN MEAS UNIT (6) (7) ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. EA 4 • 2 2 • 2 2 12 12 EA 2 • • • • • • • • EA 8 EA 2013 2010 2013 14 4 2013 21 EA 8 16 EA 4 2013 2013 EA 1 2010 96 EA 1 2010 16 EA 1 EA 2 11 EA 8 EA 8 2010 2010 2010 EA 8 2010 14 EA 8 2010 13 EA 2 64 EA 1 EA 1 EA 2 EA 2 2010 2010 2010 2010 2010 EA 2 2010 63 6 17 20 12 15 17 60 18 61 Change 10 20-33 TM 5-6115-365-15 (1) (2) (3) (4) DESCRIPTION FEDERAL SMR CODE STOCK NUMBER X2 O 00241 5305-071-2242 X2 O 00242 X2 O 00243 00244 5310-809-3078 00245 X2 F 00246 P F 00247 X2 F 00248 X2 F 00249 X2 F 00250 X2 F 00251 X2 F 00252 X2 F 00253 X2 F 00254 5310-809-3078 6110-913-9275 6115-104-4550 6210-00-406-1398 5310-924-4218 5310-934-9758 X2 F 00255 X2 F 00257 X2 F 00257 X2 F 00258 X2 F 00259 5310-087-4652 X2 O 00260 5305-989-7434 X2 F 00261 5305-984-5695 5330-579-8108 5330-684-3420 5330-802-5905 5305-984-6214 X2 F 00262 X2 F 00263 P F 00264 X2 F 00265 X2 F 00265A P O 00265A 5930-829-3243 20-34 Change 10 USABLE UNIT REF NUMBER & MFR CODE SCREW, CAP, HEXAGON HEAD: 1/4-20 X1 1/8 IN. LG MS90725-9 (96906) WASHER, FLAT: 1/4 IN. BSC SIZE MS27183-11 (96906) WASHER, FLAT: 1/4-20 BSC SIZE MS27183-11 (96906) GROUP 42 - ELECTRICAL EQUIPMENT 4202 - ELECTRICAL CONTROLS BRACKET DISTRIBUTION BOX 13216E7499(97403) DISTRIBUTION BOX 13212E3601 (97403) BOX 13212E3603(97403) COVER 13212E3603 (97403) GASKET 13212E3610(97403) LIGHT AND WIRE: 12 IN. LG 13212E3581-1 (97403) NUT, PLAIN, HEXAGON: 1/4-28 UNC MS51970-1 (96906) NUT, PLAIN, HEXAGON: JAM MS16203-37 (96906) NUT, PLAIN, HEXAGON: MACHINE SCREW, NO. 10-24 MS35649-202 (96906) NUT, SELF-LOCKING, HEXAGON: MS51922-17 (96906) PACKING, PREFORMED: O RING MS28775-111 (96906) PACKING, PREFORMED: O RING MS28775-013 (96906) PACKING, PREFORMED: O RING MS28775-132 (96906) SCREW, MACHINE: PAN HEAD, NO. 10-14 X 1 IN. LG MS35206-267 (96906) SCREW, MACHINE: PAN HEAD, NO. 10-2 X 1/2 IN. LG MS35206-263 (96906) SCREW, MACHINE: PAN HEAD, 3/8-16 X2 IN. LG MS35206-315 (96906) SCREW, MACHINE: PAN HEAD, 1/4-28 X 7/16 IN. LG MS35215-68 (96906) STUFFING TUBE 13212E3582-2D (97403) SWITCH, ROTARY: 60 AMP 13205E5023(97403) TERMINAL BOARD 13212E3606(97403) PLATE, WARNING 13216E7603 (97403) KNOB SWITCH, ROTARY 06000-1 (82121) ON CODE (5) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC OF IN MEAS UNIT (6) (7) ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. EA 2 2010 20 EA 2 19 EA 2 2010 2010 EA 1 107 EA 1 EA 1 EA 1 EA 1 EA 2 EA 9 EA 8 EA 6 2010 2010 2014 2014 2014 2014 2014 2014 2014 EA 9 19 EA 1 EA 4 EA 2 EA 6 2014 2014 2014 2014 2014 EA 16 2014 14 EA 4 2014 21 EA 9 2014 25 EA 2 26 EA 1 EA 1 EA 1 EA 1 2014 2014 2014 2014 2014 • • • • • • • • • • • • 2 2 2 2 62 103 1 13 4 28 23 11 5 18 22 27 8 17 3 2 30 TM 5-6115-365-15 C3 (1) (2) (3) (4) DESCRIPTION FEDERAL SMR CODE STOCK NUMBER P F 00266 X2 F 00267 X2 O 00268 X2 O 00269 X2 F 00270 X2 F 00271 X2 F 00272 X2 O 00273 X2 F 00274 5940-904-9634 X2 F 00275 5310-022-8834 X2 F 00276 5310-809-5997 X2 F 00277 X2 F 00278 5310-087-4652 X2 F 00279 X2 F 00280 X2 F 00281 00282 X2 F 00283 X2 F 00284 X2 O 00285 X2 O 00286 O 00287 X2 O 00288 O 00289 5305-269-3211 X2 F 00290 5940-660-3631 5310-809-8546 5310-809-8546 5310-080-6004 5310-045-3296 5310-184-8970 5310-045-3296 5310-942-5109 5305-269-3211 5310-809-4061 5310-809-4061 6115-948-7169 6115-948-7170 5340-778-2738 5340-978-6063 5340-930-1754 USABLE UNIT REF NUMBER & MFR CODE ON CODE TERMINAL, LOAD 13208E5820-6 (97403) TERMINAL, LUG MS25036-150 (96906) WASHER, FLAT MS27183-8 (96906) WASHER, FLAT: NO. 10 SCREW SIZE MS27183-8 (96906) WASHER, FLAT: 3/8 IN. SCREW SIZE MS27183-14 (96906) WASHER, LOCK: NO. 10 MS35338-43 (96906) WASHER, LOCK: 1/4 IN. MS35338-101 (96906) WASHER, LOCK: NO. 10 SCREW SIZE MS35338-43 (96906) WASHER, LOCK: FLAT, EXTERNAL TOOTH, 1/4 IN. MS35335-89 (96906) WASHER, LOCK: FLAT, INTERNAL TOOTH, 1/4 IN. MS35338-108 (96906) NUT, SELF-LOCKING, HEXAGON, 3/8-16 UNC MS27183-17 (96906) NUT, SELF-LOCKING: 3/8-16 UNC MS51922-17 (96906) SCREW, CAP, HEXAGON HEAD: 3/8-16 X 1 IN. LG MS90725-60 (96906) SCREW, CAP: 3/8-16 X 1 IN. LG MS90725-60 (96906) WASHER, FLAT: 3/8 IN. BSC SIZE MS27183-15 (96906) WASHER, FLAT: 3/8 IN. BSC SIZE MS27183-15 (96906) 4216 - MISCELLANEOUS WIRING AND FITTINGS CABLE: 85 IN. (W1) 13212E3607 (97403) CABLE: 60 IN. (W2) 13212E3608 (97403) CLAMP, CABLE, SINGLE 13212E3612 (97403) CLAMP, LOOP: CABLE, SINGLE MS21333-2 (96906) CLAMP, LOOP: DOUBLE CABLE MS21334-30 (96906) CLAMP, CABLE, DOUBLE: 1 5/16 IN. H 13212E3591-2 (97403) CLAMP, LOOP, DOUBLE: .188 IN. NOM. ID MS21334-2 (96906) LEAD, ELECTRICAL: TB1-L1 TO S1-L1 (W3) 13212E3609-1 (97403) (5) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC OF IN MEAS UNIT (6) (7) ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. EA 4 * EA 4 EA 12 EA 16 EA 8 EA 6 EA 8 EA 16 EA 19 EA 4 2014 10 EA 4 2010 104 EA 2 108 EA 4 2010 2010 EA 2 110 EA 4 EA 2 2010 2010 2010 EA 1 EA 1 EA 1 EA 2 EA 3 EA 1 EA 2 EA 1 * * * * * * * * * * * * * * * * * * * * * * * 2014 2014 2014 2014 2014 2014 2014 2014 2014 203 203 2010 2011 2010 2010 2011 9 29 7 16 20 6 12 15 24 106 105 109 29 5 52 92 5 203 20-35 TM 5-6115-365-15 C3 (1) (2) (3) (4) DESCRIPTION FEDERAL SMR CODE X2 F 00291 X2 F 00292 X2 O 00293 STOCK NUMBER 5310-918-6921 X2 O 00294 X2 O 00295 X2 O 00296 X2 O 00297 X2 O 00298 5310-918-6921 X2 O 00299 5310-877-5797 X2 O 00300 5310-877-5797 X2 O 00301 5305-225-3839 X2 O 00302 5305-071-2242 X2 O 00303 5305-543-4718 X2 O 00304 5305-984-7341 X2 O 00305 5305-993-1848 X2 O 00306 5305-993-1848 X2 O 00307 X2 O 00308 5307-722-9437 P O 00309 5940-114-1310 X2 O 00310 5940-688-6010 P F 00311 5940-557-4344 X2 O 00312 5310-187-2413 20-36 5310-543-4717 5310-088-1251 5310-877-5797 5310-088-1251 5940-688-6010 USABLE UNIT REF NUMBER & MFR CODE LEAD, ELECTRICAL: TB1-L2 TO S1-L2, (W4) 13212E3609-2 (97403) LEAD, ELECTRICAL: TB1-L3 TO S1-L3, (W5) 13212E3609-3 (97403) NUT, PLAIN, HEXAGON: JAM, 3/8-16 UNC 2B MS16203-39 (96906) NUT, PLAIN, HEXAG ON: JAM MS16203-39 (96906) NUT, PLAIN, WING: 3/8-16 UNC 2B MS35425-28 (96906) NUT, SELF-LOCKING: 1/4-20 UNC MS51922-1 (96906) NUT, SELF-LOCKING: NO. 10-32 UNF 3B MS21044N3 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 UNC MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: NO. 10-32 UNF 3B MS21044N3 (96906) NUT, SELF-LOCKING, HEXAGON: NO. 10-32 UNF 3B MS21044N3 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 X 1 IN. LG MS90725-8 (96906) SCREW, CAP, HEXAGON HEAD: 1/4-20 X 1 1/8 IN. LG MS90725-9 (96906) SCREW, CAP, HEXAGON HEAD: 3/8-16 X 3/4 IN. LG MS35309-358 (96906) SCREW, MACHINE: NO. 10-32 X 5/8 IN. LG MS35191-273 (96906) SCREW, MACHINE: PAN HEAD, NO. 10-32 X 3/4 IN. LG MS35207-265 (96906) SCREW, MACHINE: PAN HEAD, NO. 10-32 X 3/4 IN. LG MS35207-265 (96906) STUD, GROUNDING 13214E1223 (97403) TERMINAL, LUG: CRIMP STYLE, 3/8 IN. MS20659-110 (96906) TERMINAL, LUG: CRIMP, NO. 6 WIRE, IOSD MS25036-119TYPE2CL1 (96906) TERMINAL, LUG: 3/8 IN. STUD, NO. 6 WIRE MS20659- 10 (96906) TERMINAL, LUG: SIZE 6, STUD 1/4 IN. (AS REQUIRED) MS25036-120 (96906) WASHER, FLAT: ELECTRIC, 3/8 IN. BSC SIZE AN961-616T (88044) ON CODE (5) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC OF IN MEAS UNIT EA 1 EA 1 EA 3 EA 1 EA 1 EA 2 EA 3 EA 2 EA (6) (7) ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. 203 203 2011 31 2011 2011 2010 2010 2010 34 2 2011 2 EA 2 2011 2 EA 2 2010 32 EA 2 2010 95 EA 1 2011 36 EA 3 2010 55 EA 2 2011 4 EA 2 2011 4 EA 1 28 EA 3 2011 2011 EA 1 EA 1 2011 33 2011 30 EA EA * * 4 * * * * * * * * * * * * 29 30 53 93 27 * * TM 5-6115-365-15 (1) (2) (3) (4) DESCRIPTION FEDERAL SMR CODE STOCK NUMBER X2 O 00313 X2 O 00314 X2 O 00315 X2 O 00316 X2 O 00317 X2 O 00318 5310-809-3078 X2 O 00319 5310-913-9776 P O 00320 6145-395-8799 P F 00321 6145-578-6594 P O 00322 6145-395-8799 P O 00323 6145-395-8799 P O 00324 6145-395-8799 P O 00325 6145-395-8799 P O 4730-00-199-1493 P O 4730-00-908-3193 P O 4730-00-908-3193 P O 4720-01-073-7435 P O 4730-00-804-0544 P O 5310-00-754-2405 P O 5310-01-056-0774 5310-014-5850 5310-809-3078 5310-014-5850 5310-014-5850 5310-913-9776 USABLE UNIT REF NUMBER & MFR CODE ON CODE WASHER, FLAT: 1/4 IN. BSC SIZE MS27183-11 (96906) WASHER, FLAT: NO. 10-32 BSC SIZE MS27183-42 (96096) WASHER, FLAT: 1/4-20 BSC SIZE MS27183-11 (96906) WASHER, FLAT: NO. 10-32 BSC SIZE MS27183-42 (96906) WASHER, FLAT: NO. 10-32 BSC SIZE MS21783-42 (96906) WASHER, LOCK: 3/8 IN. NOM. BSC SIZE MS35335-91 (96906) WASHER, LOCK: 3/8 IN. NOM. BSC SIZE MS35335-91 (96906) WIRE, ELECTRICAL: 6 FT LG, NO. 6 AWG QQW343TYPERB (813486) WIRE, ELECTRICAL: 600V, TYPE 2, SIZE AN6 (AS REQUIRED) MIL5086AN6TY2 (04939) WIRE, ELECTRICAL: 8 FT LG, NO. 6 AWG QQW343TYPERB (81348) WIRE, ELECTRICAL: 5 FT, LG, NO. 6 AWG QQW343TYPERB (81348) WIRE, ELECTRICAL: 1 FT LG, NO. 6 AWG QQW343TYPERB (81348) WIRE, ELECTRICAL: DRAWN AND ANNEALED (AS REQUIRED) QQW343TYPERB (81348) ELBOW PIPE - STREET, 90 DEGREES (150 POUNDS) 1/2 NOM. PIPE SIZE MI ZN CTD MS39230-40 (96906) NIPPLE: PIPE, STANDARD STEEL 1/2 NPT X 2 L STL ZN CTD LONG MS51953-78 (96906) CLAMP: MS35842-12 (96906) HOSE: LOW PRESSURE TYPE "F" HOSE DIA RANGE 1-1/16 X 2 CRES HOSE FUEL AND OIL SAE-J30 (81343) UNION FLARED TUBE 318 BULK AND UNIVERSAL, PRECISION TYPE 5/8 OD TUBE X 7/8-14 UNF-3A STL MS24393-10 (96906) WASHER, LOCK: SPRING, HELICAL, REGULAR (MEDIUM) SERIES (IN. MM) 7/8 NOM SIZE CS CD PLD MS35338-52 (96906) LOCKNUT: BULKHEAD, 37 DEGREE FLARED AND FLARELESS TYPE MS51860-57 (96906) (5) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC OF IN MEAS UNIT (6) (7) ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. EA 2 20-10 31 EA 3 20-10 54 EA 2 20-10 94 EA 2 20-11 3 EA 2 20-11 3 EA 2 20-11 32 EA 1 20-11 35 FT 1 FT * * * * * * * * * * * * * * * * FT 1 * * * * * * * * FT 1 * * * * * * * * FT 1 * * * * * * * * * * * * * * * * FT 20-11 1 EA 2 20-19 1 EA 2 20-19 2 EA 4 20-19 3 EA 2 20-19 4 EA 2 20-19 5 EA 2 20-19 6 EA 2 20-19 7 Change 8 20-37 TM 5-6115-365-15 C3 Figure 20-10. PU-631/G power unit. 20-38 TM 5-6115-365-15 C3 Figure 20-11. PU-631/G accessories. 20-39 TM 5-6115-365-15 C3 Figure 20-12. Trailer body. Figure 20-13. Trailer accessories. 20-40 TM 5-6115-365-15 Figure 20-14. Distribution box. Change 10 20-41 TM 5-6115-365-15 C3 Figure 20-15. Fuel tank. 20-42 TM 5-6115-365-15 C3 Figure 20-16. Roadside rack assembly. 20-43 TM 5-6115-365-15 C3 Figure 20-17. Curbside rack assembly. 20-44 TM 5-6115-365-15 C3 Figure 20-18. Holder assemblies. 20-45 TM 5-6115-365-15 Figure 20-19. Oil drain assembly. 20-46 Change 8 TM 5-6115-365-15 CHAPTER 21 GENERATOR SET, PU-656/G, NSN 6115-00-989-3296 Section I. DESCRIPTION AND DATA 21-1. Description c. Engines. For description and engine maintenance information, refer to TM 5-2805-259-14. a. General. The trailer mounted generator set, PU656/G, consists of two 10 kW, DOD Model MEP-023A generator sets mounted on a 1 1/2 ton, 2-wheel cargo trailer, Model M103-A3. b. Generators. The generators are powered by direct drive 4-cylinder, air-cooled, 20-hp, Military Standard Model 4A084 gasoline engines. For description and generator operation and maintenance, refer to TM 5-6115-450-15. d. Trailer. For description and maintenance of the trailer, refer to TM 9-2330-213-14. e. Lubrication. For lubrication of the engine, refer to LO 5-2805-259-12. The trailer lubrication information is contained in LO 9-2330-213-12. Figure 21-1. Generator set, PU-656/G Change 10 21-1 TM 5-6115-365-15 21-2. Tabulated Data Table 21-1 lists components for the PU-656/G Generator Set. Table 21-1. PU-656/G Components FSN Qty Nomenclature 6110-913-9276 6115-926-0843 1 2 5975-878-3791 5120-251-4489 2540-914-2558 2330-141-8052 2 1 1 1 Distribution box Generator, 10 kW, 400 hz, MEP-023A Ground rod, w/attachments Sledge hammer Tarpaulin Trailer, M103-A3, 1-1/2 ton (6) If something doesn't work, troubleshoot it with the instructions in the appropriate TM and notify your supervisor. (7) Always do your PREVENTIVE MAINTENANCE in the same order until it gets to be a habit. Once you've had some practice, you'll spot anything wrong in a hurry. (8) If anything looks wrong and you can't fix it, write it on your DA Form 2404. If you find something seriously wrong, report it to Organizational Maintenance RIGHT NOW. (9) When you do your PREVENTIVE MAINTENANCE, take along the tools you need to make all the checks. You always need a rag or two, also. 21-2.1. General 21-2.2. General Maintenance Procedures a. Maintenance Forms and Records. Every mission begins and ends with the paperwork. There isn't much of it, but you have to keep it up. The forms and records you fill out have several uses; they are a permanent record of the services, repairs, and modifications made on your equipment; they are reports to Organizational Maintenance and to your Commander; and they are a checklist for you when you want to know what is wrong with the equipment after its last use, and whether those faults have been fixed. For information you need on forms and records, see: DA Pamphlet 738750. b. Preventive Maintenance Checks and Services. (See Table 21-2) (1) Do your before (B) PREVENTIVE MAINTENANCE just before you operate your equipment. Pay attention to the CAUTIONS and WARNINGS. (2) Do your during (D) PREVENTIVE MAINTENANCE while the equipment and/or its component systems are in operation. (3) Do your after (A) PREVENTIVE MAINTENANCE right after operating the equipment. Pay attention to the CAUTIONS and WARNINGS. (4) Do your MAINTENANCE weekly. weekly (W) PREVENTIVE (5) Do your monthly MAINTENANCE once a month. (M) PREVENTIVE 21-2 Change 10 a. Cleanliness. Dirt, grease, oil, and debris only get in the way and may cover up a serious problem. Clean as you work and as needed. Use dry cleaning solvent Type II, Fed. Spec PD-680, on all metal surfaces. WARNING Dry cleaning solvent, Type II, Fed. Spec PD-680, is potentially dangerous to personnel and property. Do not use near open flame or excessive heat. Flash point of solvent is 139°° F (59.4°° C). b. Bolts, Nuts, and Screws. Check them all for obvious looseness, missing, bent, or broken condition. You can't try them all with a tool, of course, but look for chipped paint, bare metal, or rust around bolt heads. If you find one you think is loose, tighten it, or report it to Organizational Maintenance. c. Welds. Look for loose or chipped paint, rust, or gaps where parts are welded together. If you find a bad weld, report it to Organizational Maintenance. d. Electric Wires and Connectors. Look for cracked or broken insulation, bare wires, and loose or broken connectors. Check for loose connectors and make sure the wires are in good shape. Report loose connectors and bad wires to organizational maintenance. TM 5-6115-365-15 e. Hydraulic Lines and Fittings. Look for wear, damage, leaks, and make sure clamps and fittings are tight. Wet spots show leaks, of course, but a stain around a fitting or connector can mean a leak. If a leak comes from a loose fitting or connector, report it to Organizational Maintenance. If something is broken or worn out, report it to Organizational Maintenance. Of course, consideration must be given to the fluid capacity in the item/system being checked/inspected. When in doubt, notify your supervisor. When operating with Class I or II leaks, check fluid levels more often than required in your PMCS. 21-2.3. Fluid Leakage It is necessary for you to know how fluid leakage affects the status of the fuel, lubricating, coolant, and hydraulic systems. The following are definitions of the types/classes of leakage you need to know to be able to determine the status of your equipment. Learn, then be familiar with them and REMEMBER --WHEN IN DOUBT, NOTIFY YOUR SUPERVISOR! CAUTION Equipment operation is allowable with minor leakages (Class I or II) except fuel. Class III leaks should be reported to your supervisor or to Organizational Maintenance. a. Class I. Seepage of fluid (as indicated by wetness or discoloration) not great enough to form drops. b. Class II. Leakage of fluid great enough to form drops but not enough to cause drops to drip from item being checked/inspected. c. Class III. Leakage of fluid great enough to form drops that fall from the item being checked/inspected. Table 21-2. Operator/Crew Preventive Maintenance Checks and Services NOTE: These checks are to be made in the order listed, within designated interval. Item No. Interval B D A W M 1 B - Before operation A - After operation D - During operation W - Weekly Item to be Inspected Procedure: Check for and have repaired, filled, or adjusted as needed M - Monthly Equipment is not Ready/available if: GENERATOR SET • a. • b. Remove canvas cover from generator set, if provided. 2 Check for proper ground connection. Generator set is not properly grounded. CONTROLS AND INSTRUMENTS • a. CURRENT INDICATOR METER Indicates percent of applied load, not to exceed 100%. Rotate ammeter phase selector switch to monitor load applied to each phase. No indication when load is applied. • b. BATTERY CHARGING AMMETER Indicates on + side of scale during normal operation. Ammeter indicates a discharge. Change 10 21-2.1 TM 5-6115-365-15 Table 21-2. Operator/Crew Preventive Maintenance Checks and Services (cont.) NOTE These checks are to be made in the order listed, within designated interval. B - Before operation D - During operation Item No. M - Monthly Equipment is not Ready/available if: • c. OIL PRESSURE GAGE Normal reading is 20 to 60 PSI (1.406 to 4.218 Kg/sq cm). Oil pressure below 20 psi. • d. AC VOLTMETER Indicates output voltage. Adjust for desired voltage. Change voltage selector switch to monitor the voltage for each phase combination. Voltage cannot be adjusted. • 3 Item to be Inspected Procedure: Check for and have repaired, filled, or adjusted as needed Interval B D A W M 2 (cont) A - After operation W - Weekly e. FREQUENCY METER Indicates generator frequency. Normal Readings: MEP-018A, 60 HZ (red line) MEP-023A, 400 HZ (red line) • f. INSIDE INSTRUMENT PANEL Check for loose wiring, corroded wiring, and loose electrical components. • g. FIRE EXTINGUISHER Check for damaged or broken seal or contents indicator. • Meter does not indicate the proper frequency. Faulty wiring or improper mounting of electrical components. Extinguisher seal broken or contents indicator shows less than fully charged. BATTERIES Insure connections are tight, not corroded, and wires are not frayed or damaged. Check for leaks. 21-2.2 Change 10 Desired voltage cannot be obtained and maintained. Battery missing or will not crank engine. TM 5-6115-365-15 Table 21-2. Operator/Crew Preventive Maintenance Checks and Services (cont.) NOTE These checks are to be made in the order listed, within designated interval. Item No. Interval B D A W M 4 B - Before operation A - After operation D - During operation W - Weekly Item to be Inspected Procedure: Check for and have repaired, filled, or adjusted as needed M - Monthly Equipment is not Ready/available if: FUEL CAN WARNING Do not fill fuel can while smoking or in vicinity of an open flame, provide a metal-to-metal contact between the container and the fuel can to prevent a spark from being generated as fuel flows over metallic surfaces. Failure to observe this may result in death to personnel. Do not fill the fuel can while the engine is running. Gasoline spilled on a hot engine may ignite. • Add fuel as required to maintain operation. Do not overfill. Fill can after operation to minimize condensation in fuel can, and ready unit for next day's operation. Ensure generator set has cooled off before installing canvas cover. 5 • • • ENGINE Inspect the engine for loose or missing wiring, parts, and for any oil or fuel leaks. 6 • • OIL LEAK Check oil level. Add oil as required. full mark. 7 • • • Class III oil leak or ANY fuel leak. Below add or above FUEL FILTER Inspect fuel filter for dirt, water, or sediment. *Clean Change 10 21-2.3 TM 5-6115-365-15 Table 21-2. Operator/Crew Preventive Maintenance Checks and Services (cont.) NOTE Item No. 8 These checks are to be made in the order listed, within designated interval. B - Before operation A - After operation M - Monthly D - During operation W - Weekly Item to be Inspected Procedure: Check for and have Equipment is not Interval repaired, filled, or adjusted Ready/available B D A W M as needed if: • • AIR CLEANER Inspect for obstructions and clean if necessary. NOTE Restriction indicator shows fully red or element is torn, dented, or damaged. When restriction indicator shows fully red, remove element from body and clean element with low pressure compressed air. If element is torn, dented, or damaged, replace element. 9 WHEELS AND TIRES WARNING Improperly seated lockring could blow off. Never attempt to seat a lockring when tire is inflated. Serious injury or loss of life could result. • • a. check for proper mounting of wheel assembly lockring. • b. Remove any glass, nails, or other debris imbedded in tread. Lockring is improperly mounted. • c. Check tires for obvious damage such as cuts, bruises, bulges, and flats. One tire is flat, missing, or unserviceable. • d. Check tire pressure according to table below. Tire will not hold air pressure. Tire size Highway Cross country Sand 21-2.4 Change 10 11:00-20 45 psi 25 psi 20 psi 9:00-20 50 psi 35 psi 25 psi TM 5-6115-365-15 Table 21-2. Operator/Crew Preventive Maintenance Checks and Services (cont.) NOTE: These checks are to be made in the order listed, within designated interval. B - Before operation D - During operation Item No. Interval B D A W M 10 A - After operation W - Weekly Item to be Inspected Procedure: Check for and have repaired, filled, or adjusted as needed M - Monthly Equipment is not ready/available if: FRAME SUSPENSION • 11 Check for cracks or broken welds. Cracked or has a broken weld. LIGHTS AND REFLECTORS • 12 Check for obvious damage or looseness of lights, lenses, and reflectors. Check for proper operation. Lights or reflectors are damaged or missing. BODY, CARGO, M105 SERIES • a. Check that stake racks and roof bows are properly installed and not broken or damaged. • • b. Check to see that paulin is not torn or damaged and is properly tied down. 13 LANDING LEG • 14 Check for proper mounting, alinement, and general condition. Landing leg is seized, damaged, or missing. INTERVEHICULAR CABLE • • 15 Check for general condition of cable and plug. Intervehicular cable is broken or missing BRAKE SYSTEM • • a. Check for leakage of brake fluid from master cylinder, hydraulic brake lines, fittings, and brake fluid reservoir. Brake system has any leak. • • b. Check air lines, hoses, fittings, filters, and brake air chamber for leaks and general conditions. Any leaks detected. Change 10 21-2.5 TM 5-6115-365-15 Table 21-2. Operator/Crew Preventive Maintenance Checks and Services (cont.) NOTE: These checks are to be made in the order listed, within designated interval. B - Before operation D - During operation Item No. 15 cont A - After operation W - Weekly Item to be Inspected Procedure: Check for and have repaired, filled, or adjusted as needed Interval B D A W M • • M - Monthly Equipment is not ready/available if: c. Check for proper operation of handbrake. Handbrakes cannot be adjusted. d. Check for proper operation of service brakes. Brakes do not operate properly. WARNING Feel brake drums and hubs cautiously. Brake drums and hubs may be very hot. Failure to do so may cause injury to personnel. • e. Feel for overheated brake drum or hub. Brake drum or hub is excessively hot. Section II. OPERATING INSTRUCTIONS 21-3. Setting-Up Instructions a. Leveling. (1) Locate the trailer on as level a surface as possible for the generators to operate efficiently. (2) Set hand brakes and block wheels securely to prevent any movement. Operate hand brake at weekly intervals to insure freedom of movement. (3) Lower leg prop and adjust length for firm contact with ground. WARNING Wheels must be blocked, brakes set, and leg prop down in support position before attempting to roll up tarpaulin and before starting to assemble or set-up equipment for operation. b. Preparation for Starting. (1) Remove canvas tarpaulin, roof bows, and splash shield. 21-2.6 Change 10 (2) Remove all loose auxiliary items that might block flow of air through the trailer and around the generator sets. CAUTION It is of utmost importance that there be free circulation of air around the generator sets at all times. (3) Remove the pipe plugs from the engine oil drains and install the drain hoses as illustrated on figures 21-1 and 21-2. Be sure the drain cocks are closed. (4) Install the engine exhausts as illustrated in figures 21-1 and 21-2. (5) Install the engine described in TM 5-2805-259-14. spark plugs as (6) Connect the electrical leads from the distribution box to the generator sets as illustrated on figure 21-3. TM 5-6115-365-15 (c) A metal plate (9 square ft.) buried to a depth of 4 feet. c. Grounding. WARNING Never operate generator sets until they are properly grounded. Electrical defects in the load lines can cause death by electrocution. (2) The ground lead must be No. 6 AWG copper wire clamped or bolted to the rod, plate, or piping system. (1) The ground may be any of three methods, depending on the location and terrain. (3) Connect the other end of the ground lead to the trailer ground terminal. (4) Connect the ground lead distribution box to the trailer ground terminal. from the (a) A ground rod driven to a depth of 8 feet. (b) An piping system. underground metallic water d. Servicing. Service the generators as described in TM 5-6115-450-15. Change 10 21-2.7/(21-2.8 blank) TM 5-6115-365-15 C3 Figure 21-2. Engine accessories, Installed view. 21-3 TM 5-6115-365-15 C3 Figure 21-3. Wiring diagram. 21-4 TM 5-6115-365-15 C3 21-4. Starting c. Start the generator as prescribed in TM 5-6115-450-15. WARNING Never operate the generator set in an enclosed area unless exhaust gases are piped outside. Inhalation of exhaust fumes may result in serious illness or death. 21-5. Stopping. Stop the generator as described in TM 5-6115-450-15. a. Perform the pre-starting operations in TM 5-6115-450-15. b. Position the transfer switch to the desired generator. 21-6. Operation Operate the generator set as instructed in TM 5-6115-450-15. Use the fuel transfer valve to perform fuel transfer operations from the set mounted 5-gallon can to the remote cans. Section III. OPERATOR'S MAINTENANCE INSTRUCTIONS Operator's maintenance of the power unit is concerned with keeping the generator sets lubricated; the fuel cans filled; the battery electrolyte level maintained; and cleaning and servicing the fuel filters and air cleaners as described in TM 5-6115-450-15. Removal of dust and dirt from the equipment is also a routine maintenance function of the operator. Section IV. ORGANIZATIONAL MAINTENANCE INSTRUCTIONS 21-7. Tarpaulin and Roof Bows a. Removal. (2) Inspect tarpaulin for tears, holes, broken or missing ropes and straps, and other defects. Inspect bows for cracks, bends, or other defects. (1) Remove tarpaulin from unit. (2) Pull out chain-secured pins that secure roof bows to trailer and remove bows. b. Cleaning and Inspection. (1) Clean tarpaulin and bows with water and detergent. Dry thoroughly. c. Installation. Installation is reverse of procedure a above. Be sure tarpaulin is treated for waterproofing and mildew resistance before reinstalling. 21-8. Transfer Switch Indicating Lamp Replacement Unscrew defective lamp from switch box and remove gasket. Install gasket on replacement lamp and screw into base socket in distribution box. Section V. DIRECT AND GENERAL SUPPORT AND DEPOT MAINTENANCE INSTRUCTIONS 21-9. Generator Set (5) Disconnect the exhaust pipe (front engine a. Removal. only). (1) Disconnect remote fuel line at three-way valve. (2) Disconnect electrical leads cables. (3) Disconnect oil drain adapter. (4) Remove the battery. and load (6) Remove nuts, washers, and capscrews that secure generator set to trailer body and remove generator set. b. Installation. Installation is reverse of removal, procedure a above. Make sure that the beveled washers are properly positioned so that generator set is securely mounted to the trailer body. 21-5 TM 5-6115-365-15 C3 21-10. Distribution Box a. Removal. (1) Disconnect load lines from the generators and loosen cable clamps so that cables will be removed with distribution box. (2) Disconnect ground wire to trailer terminal d. Installation. Installation is reverse of removal procedure a above. Refer to figure 21-3 to assure that electrical load cables are properly connected. 21-11. Trailer Body a. Removal. stud. (1) Remove tarpaulin and bows. (3) Remove nuts and washers that secure distribution box to trailer fender and remove box and cables. (2) Remove fuel cans and holders. b. Disassembly. Refer to figure 21-4 and disassemble the distribution box components. Tag the cable ends for proper reassembly. c. Reassembly. Reassembly is reverse of disassembly procedure b above. Make sure "O" rings are properly installed to prevent water entering around the switch and screws. 21-6 (3) Disconnect generators (para 3-9). exhaust line and remove (4) Remove distribution box (para 3-10). (5) Remove nuts, washers, and bolts, and capscrews that secure trailer body to chassis and remove body. b. Installation. Using a serviceable trailer body, reverse removal procedure a above. Apply touch-up paint to securing hardware after complete reassembly. TM 5-6115-365-15 C3 LEGEND ITEM NO. FUNCT GROUP ITEM NAME 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 4206 4206 4206 4206 2210 2210 2210 4206 4206 4206 4206 4206 4206 4206 4206 4206 4206 4206 4206 4206 4206 4206 4206 4206 4206 4206 4206 4206 4206 4206 4206 4206 COVER LIGHT-WIRE SCREW PACKING SCREW WASHER WASHER LIGHT-WIRE WASHER NUT SCREW LEAD LEAD LEAD PACKING STUFFING CABLE AY CABLE AY BOX GASKET TERMINAL BOARD CONNECTOR SCREW WASHER WASHER NUT WASHER NUT NUT WASHER SWITCH PACKING Figure 21-4. Distribution box. 21-7 TM 5-6115-365-15 C3 (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION REF NUMBER & MFG CODE USABLE ON CODE (4) UNIT OF MEAS (5) QTY INC IN UNIT (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) 1-5 6-20 (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. PART I - PU-656/G 00001 REPAIR PARTS FOR ORGANIZATIONAL MAINTENANCE 00002 GROUP 06 - ELECTRICAL SYSTEM 00003 0608 - MISCELLANEOUS TRAILER WIRING X2 0 00004 CABLE ASSEMBLY, TAILLIGHT 13216E7479 (97403) EA 2 21-6 32 X2 0 00005 LEAD, ELECTRICAL, TAILLIGHT 13216E7476 (97403) EA 1 21-6 31 X2 0 00006 STRAP, CABLE: ADJUSTABLE PL ASTIC TYPE MS17821-1-9 (96906) EA 6 21-6 30 00010 GROUP 18 - BODY 00011 1810 - CARGO BODY X2 0 00013 BOLT, HEXAGON HEAD: 5/8-11 X 6 1/2 IN. IG FFB575TYPE3 (81348) EA 2 21-5 42 CAP SCREW, HEXAGON HEAD: 5/8-11 X 1 3/4 IN. LG MS90725-163 (96906) CAP SCREW, HEXAGON READ: 3/8-16 X1 IN. LG MS90725-60 (96906) NUT, SELF-LOCKING: 5/8-11 UNC MS51922-49 (96906) NUT, SELF-LOCKING: 3/8-16 UNC MS51922-17 (96906) WASHER, FLAT: 5/8 IN. BSC SIZE MS27183-21 (96906) WASHER, FLAT: 3/ 8 IN. BSC SIZE MS27183-15 (96906) WASHER, LOCK: 3/8 IN. NOM. SIZE MS35338-46 (96906) EA 6 * * * * 21-5 29 EA 16 * * * * 21-5 41 EA 8 * * * * 21-5 27 EA 12 * * * * 21-5 38 EA 16 * * * * 21-5 28 EA 28 * * * * 21-5 40 EA 4 * * * * 21-5 39 EA 1 * * * 2 EA 2 21-5 16 EA 4 21-5 18 EA 6 21-5 31 EA 1 21-5 24 EA 6 21-5 15 0 00014 5305-724-5911 0 00015 5310-269-3211 0 00016 0 00017 0 00019 0 00020 0 00021 5310-269-4040 5310-087-4652 53104-823-8803 5310-809-4061 5310-637-9541 00022 GROUP 22 - BODY ACCESSORY ITEMS 00023 2201 - CANVAS ITEMS P OR 00024 6115-459-5946 00025 X2 0 00026 X2 0 00027 X2 0 00028 X2 0 00029 X2 0 00030 21-8 TARPAULIN 13216E7434 (97403) 2202 - ACCESSORY ITEMS 2540-924-8478 2540-926-1003 2590-473-6331 5340-999-6277 7240-222-3088 BOW, TRAILER: 55 3/4 IN. 13212E3597-2 (97403) BOW, TRAILER: 68 IN. 13212E3597-1 (97403) BRACKET ASSEMBLY:LIQUID CONTAINER, 5 GAL MS53052-1 (96906) BRACKET ASSEMBLY: SLEDGE HAMMER MTG 13214E1214 (97403) CAN, GASOLINE: MILITARY., 5 GAL MILC1283 (81349) TM 5-6115-365-15 C3 (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION USABLE ON CODE REF NUMBER & MFG CODE (4) UNIT OF MEAS (5) QTY INC IN UNIT (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) 1-5 6-20 (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. 0 00031 5305-269-3213 CAPSCREW, HEXAGON HEAD; 3/8-16 X 1 1/4 IN LG M590725-62 (96906) EA 24 * * * * 21-5 34 0 00032 5305-721-8010 CAPSCREW, HEXAGON HEAD:1/4-20 X 2 IN. LG M35307-314 (96906) EA 2 * * * * 21- 46 0 00033 5305-225-3839 CAPSCREW, HEXAGON HEAD:1/4-20 X 1 IN. LG MS90725-8 (96906) EA 2 * * * * 21-6 23 0 00034 5305-225-3839 CAPSCREW, HEXAGON HEAD: 1/4-20 X 1 IN. LG MS90725-8 (96906) EA 1 * * * * 21-6 29 0 00035 5305-068-0502 CAPSCREW, HEXAGON HEAD:1/4-20 X 3/4 IN. LG MS90725-6 (96906) EA 8 * * * * 21-5 10 0 00036 5305-068-0501 CAPSCREW, HEXAGON HEAD 1/4-20 X 5/8 IN. LG MS90725-5 (96906) EA 12 * * * * 21-6 5 X2 0 00037 2590-932-7298 CLAMP: GROUND ROD MTG 13212E3617-1 (97403) EA 4 21-6 8 X2 0 00038 5340-914-2578 CLIP, SPRING: SLEDGE HAMMER 13214E1213-1 (97403) EA 1 21-6 26 5310-087-4652 NUT, SELF-LOCKING 3/8-16 1551922-17 (96906) NUT, PLAIN, WING 1/4-20 MS35425-39 (96906) NUT, SELF-LOCKING: 1/4-20 MS51922-1 (96906) NUT, SELF-LOCKING: 1/4-20 MS51922-1 (96906) NUT, SELF-LOCKING: 1/4-20 MS51922-1 (96906) NUT, SELF-LOCKING: 1/4-20 MS51922-1 (96906) NUT, SELF-LOCKING 1/4-20 MS51922-1 (96906) PLATE, FRONT SHIELD ' 13212E3611-1 (97403) REFLECTOR, CLEARANCE, AMER MS35387-2 (96906) REFLECTOR, CLEARANCE, RED MS35387-1 (96906) UNC EA 24 * * * * 21-5 32 UNC EA 2 * * * * 21-5 43 UNC EA 8 * * * * 21-6 9 UNC EA 2 * * * * 21-6 21 UNC EA 1 * * * * 21-6 27 UNC EA 8 * * * * 21-5 8 UNC EA 12 * * * * 21-6 3 EA 1 21-5 47 EA 2 21-6 6 EA 4 21-6 2 1/4-20 X 1 IN. EA 8 * * * * 21-6 11 3/8 IN. BSC SIZE EA 24 * * * * 21-5 33 1/4 IN. BSC SIZE EA 4 * * * * 21-5 44 1/4 IN. NOM. SIZE EA 2 * * * * 21-5 45 00039 00040 0 00041 0 00042 0 00043 0 00044 0 00045 0 00046 0 00047 X2 00048 X2 0 00049 X2 0 00050 5310-080-8495 5310-088-1251 5310-088-1251 5310-088-1251 5310-088-1251 5310-088-1251 9905-202-3639 9905-205-2795 00051 0 00052 0 00053 0 00054 0 00055 5305-958-5247 5310-809-4061 5310-809-4058 5310-933-8121 SCREW, MACHINE: MS35190-291 (96906) WASHER, FLAT: MS27183-15 (96906) WASHER, FLAT: MS27183-10 (96906) WASHER, LOCK: MS35388-139 (96906) 21-9 TM 5-6115-365-15 C3 (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION USABLE ON CODE REF NUMBER & MFG CODE 0 00056 0 00057 0 00058 0 00059 0 00060 5310-809-4058 5310-809-4058 5310-809-4058 5310-809-4058 5310-809-4058 WASHER, FLAT: MS27183-10 (96906) WASHER, FLAT: MS27183-10 (96906) WASHER, FLAT: MS27183-10 (96906) WASHER, FLAT: MS27183-10 (96906) WASHER, FLAT: MS27183-10 (96906) (4) UNIT OF MEAS (5) QTY INC IN UNIT (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) 1-5 6-20 (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. 1/4 IN. BS SIZE EA 8 * * * * 21-6 10 1/4 IN. BSC SIZE EA 4 * * * * 21-6 22 1/4 IN. BSC SIZE EA 2 * * * * 21-6 28 1/4 IN. BSC SIZE EA 16 * * * * 21-5 9 1/4 IN. BSC SIZE EA 12 * * * * 21-6 4 00061 2210 - DATA PLATES X2 0 00062 PLATE, IDENTIFICATION: GROUND TERMINAL 13205E4918 (97403) EA 1 21-5 17 X2 0 00063 PLATE, IDENTIFICATION: 13205E4916-17 (97403) EA 1 21-5 1 00064 GROUP 29 - AUXILIARY GENERATOR AND ENGINE 00070 2941 - ENGINE EXHAUST EA 2 * * * * 21-5 4 EA 2 * * * * 21-6 6 EA 2 * * * * 21-5 2 EA 1 21-5 5 EA 1 21-5 26 EA 4 21-5 3 12 IN. LG EA 1 21-4 2 17 IN. LG EA 1 21-4 8 EA 4 * * * * 21-5 13 EA 1 * * * * 21-6 12 EA 2 21-5 14 EA 2 21-5 24 0 00071 5305-225-3839 X2 0 00072 0 00073 X2 0 00074 X2 0 00075 0 00076 5340-917-6400 5310-088-1251 5310-809-4058 PU-656/G SCREW, CAP, HEXAGON HEAD: 1/4-20 X 1 IN. LG MS90725-8 (96906) CLAMP ASSEMBLY 13212E3592-4 (97403) NUT, SELF-LOCKING: 1/4-20 UNC MS51922-1 (96906) TUBE, EXHAUST, FRONT 13216E7461 (97403) TUBE, EXHAUST, REAR 13214E1238 (97403) WASHER, FLAT : 1/4 IN. BSC SIZE MS27183-10 (96906) 00077 GROUP 42 - ELECTRICAL EQUIPMENT 00078 4202 - ELECTRICAL CONTROL X2 0 00090 X2 0 00091 LIGHT AND WIRE: 13212E3581-1 (97403) LIGHT AND WIRE: 132125358 (97403) 00112 4216 - MISCELLANEOUS WIRING AND FITTINGS 0 00113 5305-071-224 0 00114 5305-543-4718 X2 0 00115 X2 0 00116 21-10 5340-930-1754 CAPSCEW, HEXAGON HEAD: 1/4-20 X 1 1/4 IN. LG MS90725-10 (96906) CAPSCREW, HEXAGON HEAD: 3/8-16 X 3/4 IN. LG MS35309-358 (96906) CLAMP, CABLE, DOUBLE 13212E3591-5 (97403) CLAMP, LOOP, DOUBLE MS21334-2 (96906) * * * * TM 5-6115-365-15 C3 (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION USABLE ON CODE REF NUMBER & MFG CODE (4) UNIT OF MEAS (5) QTY INC IN UNIT (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) 1-5 6-20 (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. 0 00117 5310-918-6921 NUT, PLAIN, HEXAGON HEAD: 3/8-16 THD SIZE MS16203-39 (96906) EA 3 * * * * 21-6 16 0 00118 5310-543-4717 NUT, PLAIN, WING: BRASS, MS35425-28 (96906) 3/8-16 UNC EA 1 * * * * 21-6 14 0 00119 5310-088 -1251 NUT, SELF-LOCKING: MS51922-1 (96906) 1/4-20 UNC EA 4 * * * * 21-5 13 0 00120 5310-934-9758 NUT, PLAIN, HEXAGON HEAD: NO. 10-24 UNC MS35649-202 (96906) EA 2 * * * * 21-5 20 0 00121 5310-918-6921 NUT, PLAIN, HEXAGON HEAD: 3/8-16 UNC MS16203-39 (96906) EA 1 * * * * 21-6 20 0 00122 5305-984-6211 SCREW, MACHINE, PAN HEAD:10-24 X 5/8 IN. LG MS35206-264 (96906) EA 2 * * * * 21-5 20 X2 0 00123 5307-722-9437 STUD, GROUNDING 13214E1223 (97403) EA 1 21-6 17 0 00124 5940-688-6010 TERMINAL, LUG: CRIMP STYLE, NO. 6 AWG MS20659- 10 (96906) EA 4 * * * * 21-6 19 0 00125 5310-913-9776 WASHER, LOCK: 3/8 IN. NOM. SIZE MS35335-91 (96906) EA 2 * * * * 21-6 18 X2 0 00126 5310-187-2413 WASHER, FLAT: ELECTRICAL, 3/8 IN. BSC SIZE AN961-616T (88044) EA 4 21-6 15 0 00127 5310-809-4058 WASHER, FLAT: 1/4 IN. BSC SIZE MS27183-10 (96906) EA 8 * * * * 21-5 12 0 00128 5310-045-3296 WASHER, LOCK: NO. 10 NOM SIZE MS35338-43 (96906) EA 2 * * * * 21-5 21 0 00129 5310-809-8546 WASHER, FLAT: NO. 10 BSC SIZE MS27183-8 (96906) EA 4 * * * * 21-5 22 0 00130 5310-913-9776 WASHER, LOCK: 3/8 IN. NOM SIZE MS35335-91 (96906) EA 1 * * * * 21-6 13 X2 0 00131 6145-299-6188 WIRE, ELECTRICAL: NO. 6 AWG(AS REQUIRED) QQW343TYPERB (81348) FT 21-5 19 21-11 TM 5-6115-365-15 C3 (1) (2) (3) (4) DESCRIPTION FEDERAL SMR CODE STOCK NUMBER USABLE UNIT REF NUMBER & MFR CODE ON CODE (5) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC OF IN MEAS UNIT (6) (7) ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. PART II - PU-656/G 00001 REPAIR PARTS FOR DS, GS AND DEPOT MAINTENANCE 00002 00003 X2 0 00004 X2 0 00005 X2 0 00006 00007 00008 X2 DR 00009 00010 00011 X2 DR 00012 X2 0 00013 0 00014 5305-724-5911 0 00015 5310-269-3211 0 00016 0 00017 X 2D 00018 0 00019 0 00020 0 00021 5310-269-4040 00022 00023 P OR 00024 21-12 5310-087-4652 5310-823-8803 5310-809-4061 5310-637-9541 6115-459-5946 GROUP 06 - ELECTRICAL SYSTEM 0608 - MISCELLANEOUS TRAILER WIRING CABLE ASSEMBLY, TAILLIGHT 13216E7479 (97403) LEAD, ELECTRICAL, TAILLIGHT 13216E7476 (97403) STRAP, CABLE: ADJUSTABLE PLASTIC TYPE MS17821-1-9 (96906) GROUP 15 - FRAME 1501 - FRAME ASSEMBLY CHASSIS, TRAILER 13212E3588-2 (97403) GROUP 18 - BODY 1810 - CARGO BODY BODY, TRAILER 13214E1495 (9740 3) BOLT, HEXAGON HEAD:5/8-11 X 6 1/2 IN. LG FFB575TYPE3 (81348) CAPSCREW, HEXAGON HEAD: 5/8-11 X 1 3/4 IN. LG MS90725-163 (96906) CAPSCREW, HEXAGON HEAD: 3/9-16 X 1 IN. LG MS90725-60 (96906) NUT, SELF-LOCKING:5/8-11 UNC MS51922-49 (96906) NUT, SELF-LOCKING:3/8-16 UNC MS51922-17 (96906) SHIM (AS REQUIRED) 13212E3590 (97403) WASHER, FLAT: 5/8 IN. BSC SIZE MS27183-21 (96906) WASHER, FLAT: 3/8 IN. BSC SIZE MS27183-15 (96906) WASHER, LOCK: 3/8 IN. NOM. SIZE MS35338-46 (96906) GROUP 22 - BODY ACCESSORY ITEMS 2201 - CANVAS ITEMS TARPAULIN 13216E7434 (97403) EA 2 21-6 32 EA 1 21-6 31 EA 6 21-6 30 EA 1 21-6 1 EA 1 21-5 30 EA 2 21-5 42 EA 6 * * * * * * * * 21-5 29 EA 16 * * * * * * * * 21-5 41 EA 8 * * * * * * * * 21-5 27 EA 12 * * * * * * * * 21-5 38 21-5 48 EA EA 16 * * * * * * * * 21-5 28 EA 28 * * * * * * * * 21-5 40 EA 4 * * * * * * * * 21-5 39 EA 1 * 2 2 * 2 2 10 10 TM 5-6115-365-15 C3 (1) (2) (3) (4) DESCRIPTION FEDERAL SMR CODE STOCK NUMBER 00025 USABLE UNIT REF NUMBER & MFR CODE ON CODE (5) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC OF IN MEAS UNIT (6) (7) ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. 2202 - ACCESSORY ITEMS X2 0 00026 X2 0 00027 X2 0 00028 2540-924-8478 X2 0 00029 X2 0 00030 0 00031 5340-999-6277 0 00032 5305-721-8010 0 00033 5305-225-3839 0 00034 5305-225-3839 0 00035 5305-068-0502 0 00036 5305-068-0501 X2 0 00037 X2 0 00038 00039 00040 0 00041 0 00042 0 00043 0 00044 0 00045 00 00046 0 00047 X2 0 00048 X2 0 00049 2590-932-7298 2540-926-1003 2590-473-6331 7240-222-3088 5305-269-3213 5340-914-2578 5310-087-4652 5310-080-8495 5310-088-1251 5310-088-1251 5310-088-1251 5310-088-1251 5310-088-1251 9905-202-3639 BOW, TRAILER: 55 3/4 IN. 13212E3597-2 (97403) BOW, TRAILER: 68 IN. 13212E3597-1 (97403) BRACKET ASSEMBLY: LIQUID CONTAINER, 5 GAL MS53052-1 (96906) BRACKET ASSEMBLY: SLEDGE HAMMER MTG 13214E1214 (97403) CAN, GASOLINE: MILITARY, 5 GAL MILC1283 (8'349) CAPSCREW, HEXAGON HEAD: 3/8-16 X 1 1/4 IN. LG MS90725-62 (96906) CAPSCREW, HEXAGON HEAD: 1/4-20 X 2 IN. LG MS35307-314 (96906) CAPSCREW, HEXAGON HEAD 1/4-20 X 1 IN. LG MS90725-8 (96906) CAPSCREW, HEXAGON HEAD: 1/4-20 X 1 IN. LG MS90725-8 (96906) CAPSCREW, HEXAGON MEAD: 1/4-20 X 3/4 IN. LG MS90725-6 (96906) CAPSCREW, HEXAGON HEAD: 1/4-20 X 5/8 IN. LG MS90725-5 (96906) CLAMP: GROUND ROD MTG 13212E3617-1 (97403) CLIP, SPRING: SLEDGE HAMMER 13214E1213-1 (97403) EA 2 21-5 16 EA 4 21-5 18 EA 6 21-5 31 EA 1 21-5 24 EA 6 21-5 15 EA 24 * * * * * * * * 21-5 34 EA 2 * * * * * * * * 21-5 46 EA 2 * * * * * * * * 21-6 23 EA 1 * * * * * * * * 21-6 29 EA 8 * * * * * * * * 21-5 10 EA 12 * * * * * * * * 21-6 5 EA 4 21-6 8 EA 1 21-6 26 NUT, SELF-LOCKING 3/8-16 UNC MS51922-17 (96906) NUT, PLAIN, WING:1/4-20 UNC MS35425-39 (96906) NUT, SELF-LOCKING:1/4-20 UNC MS51922-1 (96906) NUT, SELF-LOCKING:1/4-20 UNC MS51922-1 (96906) NUT, SELF-LOCKING:1/4-20 UNC MS51922-1 (96906) NUT, SELF-LOCKING, 1/4-20 UNC MS51922-1 (96906) NUT, SELF-LOCKING:1/4-20 UNC MS51922-1 (96906) PLATE, FRONT SHIELD 13212E3611-1 (97403) REFLECTOR, CLEARANCE, AMBER MS35387-2 (96906) EA 24 * * * * * * * * 21-5 32 EA 2 * * * * * * * * 21-5 43 EA 8 * * * * * * * * 21-6 9 EA 2 * * * * * * * * 21-6 21 EA 1 * * * * * * * * 21-6 27 EA 8 * * * * * * * * 21-5 8 EA 12 * * * * * * * * 21-6 3 EA 1 21-5 47 EA 2 21-6 6 21-13 TM 5-6115-365-15 C3 (1) (2) (3) (4) DESCRIPTION FEDERAL USABLE UNIT (5) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC (7) ALLOWANCE ALLOWANCE 100 SMR CODE STOCK NUMBER X2 0 00050 9905-205-2795 REFLECTOR, CLEARANCE, RED MS35387-1 (96906) EA 4 5305-958-5247 SCREW, MACHINE: 1/4-20 X 1 IN. LG MS35190-291 (96906) WASHER, FLAT: 3/ 8 IN. BSC SIZE MS27183-15 (96906) WASHER, FLAT: 1/4 IN. BSC SIZE MS27183-10 (96906) WASHER, LOCK: 1/4 IN. NOM. SIZE, EA 8 * * * * * * * EA 24 * * * * * * EA 4 * * * * * EA 2 * * * * EA 8 * * * EA 4 * * EA 2 * EA 16 EA 12 EA 00051 0 00052 0 00053 0 00054 0 00055 0 00056 0 00057 0 00058 0 00059 0 00060 5310-809-4061 5310-809-4058 5310-933-8121 5310-809-4058 5310-809-4058 5310-809-4058 5310-809-4058 5310-809-4058 00061 REF NUMBER & MFR CODE ON CODE MS35388-139 (96906) WASHER, FLAT: 1/4 IN. BSC SIZE MS27183-10 (96906) WASHER, FLAT: 1/4 IN. BSC SIZE MS27183-10 (96906) WASHER, FLAT: 1/4 IN. BSC SIZE MS27183-10 (96906) WASHER, FLAT: 1/4 IN. BSC SIZE MS27183-10 (96906) WASHER, FLAT: 1/4 IN. BSC SIZE MS27183-10 (96906) OF IN MEAS UNIT (6) (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. 21-6 2 * 21-6 11 * * 21-5 33 * * * 21-5 44 * * * * 21-5 45 * * * * * 21-6 10 * * * * * * 21-6 22 * * * * * * * 21-6 28 * * * * * * * * 21-5 9 * * * * * * * * 21-6 4 1 21-5 17 EA 1 21-5 1 21-5 37 21-5 25 2210 - DATA PLATES X2 0 00062 X2 0 00063 PLATE, IDENTIFICATION: GROUND TERMINAL 13205E4918 (97403) PLATE, IDENTIFICATION: PU-656/G 13205E4916-17 (97403) 00064 00065 GROUP 29 - AUXILIARY GENERATOR AND ENGINE 2901 - GENERATOR AND ENGINE ASSEMBLY F 00066 5305-724-5911 SCREW, CAP, HEXAGON HEAD: 5/8-11 X 1 3/4 IN LG MS90725-163 (96906) EA 8 X2 FR 00067 F 00068 6115-926 -0843 GENERATOR SET: 10KW, MEP-023A MILG52280TYPE2 (81349) NUT, SELF-LOCKING 5/8-11 UNC MS51922-49 (96906) EA 2 EA 8 * * * * * * * * 21-5 35 F 00069 5310-823-8803 WASHER, FLAT: 5/8 IN. BSC SIZE MS27183-21 (96906) EA 16 * * * * * * * * 21-5 36 * * * * * * * * 21-5 4 21-5 6 21-5 2 21-5 5 5310-269-4040 00070 5305-225-3839 SCREW, CAP, HEXAGON HEAD: 1/4-20 X 1 IN. LG MS90725-8 (96906) EA 2 X2 0 00072 5340-917-6400 CLAMP ASSEMBLY 13212E3592-4 (97403) EA 2 0 00073 5310-088-1251 NUT, SELF-LOCKING: 1/4-20 UNC MS51922-1 (96906) EA 2 TUBE, EXHAUST, FRONT 13216E7461 (97403) EA 1 21-14 * * * * * * * 2941 - ENGINE EXHAUST 0 00071 X2 0 00074 * * * * * * * * * TM 5-6115-365-15 C3 (1) (2) (3) (4) DESCRIPTION FEDERAL SMR CODE X2 0 00075 0 00076 STOCK NUMBER 5310-809-4058 00077 00078 REF NUMBER & MFR CODE TUBE, EXHAUST, REAR 13214E7238 (97403) WASHER, FLAT: 1/4 IN. BSC SIZE MS27183-10 (96906) ON CODE (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC OF IN MEAS UNIT (6) (7) ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. EA 1 21-5 26 EA 4 * * * * * * * * 21-5 3 EA 1 * * * * * * 2 2 21-4 EA 1 21-4 19 EA 1 21-4 17 EA 1 21-4 18 EA 4 21-4 3 EA 4 21-4 22 EA 1 21-4 1 EA 1 21-4 20 EA 1 21-4 12 EA 1 21-4 13 EA 1 21-4 14 EA 1 21-4 2 EA 1 21-4 8 EA 4 EA 6 EA 4 EA 9 EA GROUP 42 - ELECTRICAL EQUIPMENT 4202 - ELECTRICAL CONTROL P FR 00079 X2 H 00080 X2 H 00081 X2 H 00082 F 00083 6110-913-9276 X2 F 00084 X2 F 00085 X2 F 00086 X2 H 00087 X2 H 00088 X2 H 00089 X2 0 00090 X2 0 00091 F 00092 5940-943-7740 H 00093 F 00094 H 00095 5310-088-1251 X2 F 00096 X2 F 00097 F 00098 H 00099 5330-833-1428 H 00100 USABLE UNIT (5) 6115-948-7389 6115-948-7390 5305-983-7467 5310-225-6993 5310-225-6993 5310-222-0671 5330-579-7916 5330-618-5361 5305-988-1727 DISTRIBUTION BOX 13212E3577 (97403) BOX 13212E3578 (97403) CABLE ASSEMBLY 13212E3584-1 (97403) CABLE ASSEMBLY 13212E3585-1 (97403) CAPSCREW, SOCKET HEAD: 1/2-13 X 3 IN. LG MS16997-149 (96906) CONNECTOR, TERMINAL POST 13213E3949 (97403) COVER, DISTRIBUTION BOX 13212E3579 (97403) GASKET, TERMINAL BOARD 13212E3583 (97403) LEAD, ELECTRICAL 13212E3586-1 (97403) LEAD, ELECTRICAL 13212E3586-2 (97403) LEAD, ELECTRICAL 13212E586-3 (97403) LIGHT AND WIRE: 12 IN. LG 13212E3581-1 (97403) LIGHT AND WIRE: 17 IN. LG 13212E3581 (97403) NUT, PLAIN, HEXAGON: JAM, 1/2-13 THD SIZE MS16203-41 (96906) NUT, SELF-LOCKING 1/4-20 THD SIZE MS51922-1 (96906) NUT, SELF-LOCKING:1/2-13 THD SIZE MS51922-33 (96906) NUT, PLAIN, HEXAGON HEAD,: BASS, 3/8-24 THD SIZE MS20341-616A (96906) PACKING, PREFORMED: O RING MS28775-142 (96906) PACKING, PREFORMED MS28775-115 (96906) PACKING, PREFORMED: O RING MS28775-015 (96906) SCREW, MACHINE, PAN HEAD: 1/4-20 X 1 IN. LG MS35206-283 (96906) SCREW, MACHINE, PAN HEAD: 3/8-24 X 3/4 IN. IL MS35215-95 (96906) * * * * * * * * * * * 21-4 26 * * * * * 21-4 28 * * * * * 21-4 10 * * * * * 21-4 29 2 21-4 15 EA 1 21-4 32 EA 4 EA 6 EA 1 * * * * * * * * * * * * * * * * 21-4 4 * * * * * 21-4 23 21-4 11 21-15 TM 5-6115-365-15 C3 (1) (2) (3) (4) DESCRIPTION FEDERAL SMR CODE STOCK NUMBER F 00101 5305-989-7434 PBFFF 00102 P F 00103 X2 H 00104 F 00105 5310-042-4229 F 00106 H 00107 F 00108 H 00109 5310-809-4058 F 00110 F 00111 5310-045-3296 5310-809-5998 5310-913-9776 5310-809-8546 00112 REF NUMBER & MFR CODE ON CODE SCREW, MACHINE, PAN HEAD: 10-32 X 1/2 IN. LG MS35207-263 (96906) STUFFING TUBE 13218E5149-10 (97403) SWITCH, ROTARY: 200 AMP 13205E5024 (97403) TECHNICAL BOARD 13211E4775 (97403) WASHER, LOCK: INTERNAL TOOTH, 1/2 IN. NOM SIZE MS35333-113 (96906) WASHER, FLAT: BRASS, 1/2 IN. SCREW SIZE AN961-816T (88044) WASHER, FLAT: 1/4 IN. SCREW SIZE MS27183-10 (96906) WASHER, FLAT: 1/2 IN. BSC SIZE MS27183-18 (96906) WASHER, LOCK: EXTERNAL TOOTH, 3/8 IN. SCREW SIZE MS35335-91 (96906) WASHER, LOCK: NO. 10 SCREW SIZE MS35338-43 (96906) WASHER, FLAT: NO. 10 SCREW SIZE MS27183-8 (96906) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC OF IN MEAS UNIT (6) (7) ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. EA 16 * 21-4 5 EA 2 21-4 16 EA 1 21-4 31 EA 1 21-4 21 EA 4 * * * * * * * * 21-4 25 EA 8 * * * * * * * * 21-4 27 EA 12 * * * * * 21-4 24 EA 8 * * * * * 21-4 9 EA 9 * * * * * 21-4 30 EA 16 * * * * * * * * 21-4 6 EA 16 * * * * * * * * 21-4 7 EA 4 * * * * * * * * 21-5 13 EA 1 * * * * * * * * 21-6 12 EA 2 21-5 14 EA 2 21-5 24 EA 3 * * * * * * * * 21-6 16 EA 1 * * * * * * * * 21-6 14 EA 4 * * * * * * * * 21-5 13 EA 2 * * * * * * * * 21-5 20 EA 1 * * * * * * * * 21-6 20 EA 2 * * * * * * * * 21-5 20 EA 1 21-6 17 * * * * * * * * * * * * * * * 2 * 2 4216 - MISCELLANEOUS WIRING AND FITTINGS 0 00113 5305-071-2242 0 00114 5305-543-4718 X2 0 00115 X2 0 00116 0 00117 USABLE UNIT (5) 5340-930-1754 5310-918-6921 0 00118 5310-543-4717 0 00119 0 00120 5310-088-1251 0 00121 5310-918-6921 0 00122 5305-984-6211 X2 0 00123 5307-722-9437 5310-934-9758 21-16 Change 8 CAPSCREW, HEXAGON HEAD: 1/4-20 X 1 1/4 IN. LG MS90725-10 (96906) CAPSCREW, HEXAGON HEAD: 3/8-16 X 3/4 IN. LG MS35309-358 (96906) CLAMP, CABLE, DOUBLE 13212E3591-5 (97403) CLAMP, LOOP, DOUBLE MS21334-2 (96906) NUT, PLAIN, HEXAGON HEAD: 3/8-16 THD SIZE MS16203-39 (96906) NUT, PLAIN, WING: BRASS, 3/8-16 UNC MS35425-28 (96906) NUT, SELF-LOCKING: 1/4-20 UNC MS51922-1 (96906) NUT, PLAIN, HEXAGON HEAD: NO. 10-24 UNC MS35649-202 (96906) NUT, PLAIN, HEXAGON HEAD: 3/8-16 UNC MS16203-39 (96906) SCREW, MACHINE, PAN HEAD: 10-24 X 5/8 IN. LG MS35206-264 (96906) STUD, GROUNDING 13214E1223 (97403) TM 5-6115-365-15 C3 (1) (2) (3) (4) DESCRIPTION FEDERAL USABLE UNIT (5) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC (7) ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) SMR CODE STOCK NUMBER 0 00124 5940-688-6010 TERMINAL, LUG: CRIMP STILE, NO. 6 AWG MS20659- 10 (96906) EA 4 * * * * * * * * 21-6 19 0 00125 5310-913-9776 WASHER, LOCK: 3/8 IN. NOM. SIZE EA 2 * * * * * * * * 21-6 18 21-6 15 REF NUMBER & MFR CODE ON CODE OF IN MEAS UNIT (6) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. MS35335-91 (96906) X2 0 00126 5310-187-2413 WASHER, FLAT: ELECTRICAL, 3/8 IN. BSC SIZE AN961-616T (88044) EA 4 0 00127 5310-809-4058 WASHER, FLAT: 1/4 IN. BSC SIZE MS27183-10 (96906) EA 8 * * * * * * * * 21-5 12 0 00128 5310-045-3296 WASH ER, LOCK: NO. 10 NOM. SIZE EA 2 * * * * * * * * 21-5 21 MS35338-43 (96906) 0 00129 5310-809-8546 WASHER, FLAT: NO. 10 BSC SIZE MS27183-8 (96906) EA 4 * * * * * * * * 21-5 22 0 00130 5310-913-9776 WASHER, LOCK: 3/8 IN. NOM. SIZE EA 1 * * * * * * * * 21-6 13 21-5 19 MS35335-91 (96906) X2 0 00131 6145-299-6188 WIRE, ELECTRICAL: NO. 6 AWG (AS REQUIRED) QQW343TYPERB (81348) FT 21-17 TM 5-6115-365-15 C3 Figure 21-5. PU-656/G power unit. 21-18 TM 5-6115-365-15 C3 Figure 21-6. PU-656/G accessories. 21-19 TM 5-6115-365-15 CHAPTER 22 GENERATOR SET PU-625/G, NSN 6115-00-837-3915 Section I. DESCRIPTION AND DATA 22-1. Description 22-2.1. General a. General. The trailer mounted generator set, PU625/G, consists of two 3 kW, 60 hz, MEP-016C Military Design generator sets mounted on a modified 3/4 ton, 2wheel cargo trailer, model M-101-A1. (Figures 22-1 and 22-2.) Brackets, racks, holders, and cable reels are provided for transporting and installing communications equipment. Table 22-1 lists components of the PU625/G generator set. a. Maintenance Forms and Records. Every mission begins and ends with the paperwork. There isn't much of it, but you have to keep it up. The forms and records you fill out have several uses; they are a permanent record of the services, repairs, and modifications made on your equipment; they are reports to Organizational Maintenance and to your Commander; and they are a checklist for you when you want to know what is wrong with the equipment after its last use, and whether those faults have been fixed. For information you need on forms and records, see: DA Pamphlet 738750. b. Generators. Each MEP-016C 3 kW generator set is powered by a directly coupled 4-cylinder, 6 hp, military standard model 4A0323 gasoline engine. For description, operation, and maintenance of the generators, refer to TM 5-6115-271-14. A power transfer switch is provided for connecting the generators to a common load. c. Engines. For description, operation, maintenance information not covered in 5-6115-271-14, refer to TM 5-2805-203-14. and TM d. Trailer. For description and maintenance of the trailer chassis, refer to TM 9-2330-202-14. 22-2. Tabulated Data Table 22-1 lists components for PU-625/G generator set. Table 22-1. PU-625/G Components NSN 6110-00-400-7592 4210-00-270-4512 6115-01-143-3311 Qty 1 1 2 5975-00-878-3791 5120-00-251-4489 2540-00-513-9794 2330-00-898-6779 2 1 1 1 Nomenclature Distribution box Fire extinguisher, 5 lb. Generator, 3 kW, 60 hz, MEP-016C Ground rod, 9 ft. Sledge hammer Tarpaulin Trailer M-101-A1, 3/4 ton b. Preventive Maintenance Checks and Services. (See Table 22-2) (1) Do your before (B) PREVENTIVE MAINTENANCE just before you operate your equipment. Pay attention to the CAUTIONS and WARNINGS. (2) Do your during (D) PREVENTIVE MAINTENANCE while the equipment and/or its component systems are in operation. (3) Do your after (A) PREVENTIVE MAINTENANCE right after operating the equipment. Pay attention to the CAUTIONS and WARNINGS. (4) Do your MAINTENANCE weekly. weekly (W) PREVENTIVE (5) Do your monthly MAINTENANCE once a month. (M) PREVENTIVE (6) If something doesn't work, troubleshoot it with the instructions in the appropriate TM and notify your supervisor. (7) Always do your PREVENTIVE MAINTENANCE in the same order until it gets to be a habit. Once you've had some practice, you'll spot anything wrong in a hurry. Change 10 22-1 TM 5-6115-365-15 Figure 22-1. Generator set, PU-625/G. 22-2 Change 10 TM 5-6115-365-15 (8) If anything looks wrong and you can't fix it, write it on your DA Form 2404. If you find something seriously wrong, report it to Organizational Maintenance RIGHT NOW. (9) When you do your PREVENTIVE MAINTENANCE, take along the tools you need to make all the checks. You always need a rag or two, also. 22-2.2. General Maintenance Procedures a. Cleanliness. Dirt, grease, oil, and debris only get in the way and may cover up a serious problem. Clean as you work and as needed. Use dry cleaning solvent Type II, Fed. Spec PD-680, on all metal surfaces. WARNING Dry cleaning solvent, Type II, Fed. Spec PD-680, is potentially dangerous to personnel and property. Do not use near open flame or excessive heat. Flash point of solvent is 139°F (59.4°C). b. Bolts, Nuts, and Screws. Check them all for obvious looseness, missing, bent, or broken condition. You can't try them all with a tool, of course, but look for chipped paint, bare metal, or rust around bolt heads. If you find one you think is loose, tighten it, or report it to Organizational Maintenance. c. Welds. Look for loose or chipped paint, rust, or gaps where parts are welded together. If you find a bad weld, report it to Organizational Maintenance. d. Electric Wires and Connectors. Look for cracked or broken insulation, bare wires, and loose or broken connectors. Check for loose connectors and make sure the wires are in good shape. Report loose connectors and bad wires to organizational maintenance. e. Hydraulic Lines and Fittings. Look for wear, damage, leaks, and make sure clamps and fittings are tight. Wet spots show leaks, of course, but a stain around a fitting or connector can mean a leak. If a leak comes from a loose fitting or connector, report it to Organizational Maintenance. If something is broken or worn out, report it to Organizational Maintenance. 22-2.3. Fluid Leakage It is necessary for you to know how fluid leakage affects the status of the fuel, lubricating, coolant, and hydraulic systems. The following are definitions of the types/classes of leakage you need to know to be able to determine the status of your equipment. Learn, then be familiar with them and REMEMBER WHEN IN DOUBT, NOTIFY YOUR SUPERVISOR! CAUTION Equipment operation is allowable with minor leakages (Class I or II) except fuel. Of course, consideration must be given to the fluid capacity in the item/system being checked/inspected. When in doubt, notify your supervisor. When operating with Class I or II leaks, check fluid levels more often than required in your PMCS. Class III leaks should be reported to your supervisor or to Organizational Maintenance. a. Class I. Seepage of fluid (as indicated by wetness or discoloration) not great enough to form drops. b. Class II. Leakage of fluid great enough to form drops but not enough to cause drops to drip from item being checked/inspected. c. Class III. Leakage of fluid great enough to form drops that fall from the item being checked/inspected. Change 10 22-2.1 TM 5-6115-365-15 Table 22-2. Operator/Crew Preventive Maintenance Checks and Services NOTE: These checks are to be made in the order listed, within designated interval. B - Before operation D - During operation Item No. Interval B D A W M A - After operation W - Weekly Item to be Inspected Procedure: Check for and have repaired, filled, or adjusted as needed M - Monthly Equipment is not ready/available if: 1 • • • ENGINE. Inspect engine for evidence of leakage (oil or fuel) on, around, or under engine. 2 • HARDWARE. Check for loose, damaged, or missing hardware and parts. 3 • AIR FILTER. Check for a serviceable and clean air filter. Restricted or dirty filter. 4 • FIRE EXTINGUISHER. Check for damaged or broken seal. Check valve and indicator. Contents indicator is not in green area, or valve is damaged, seal is broken. 5 • GROUNDING. Check to insure generator is properly grounded. Check grounding connections. Check ground cable and clamps. Generator set not properly grounded. 6 • FUEL FILTER. Inspect the fuel bowl, filter element, filter head, and bowl gasket. Components are defective. 7 • OIL LEVEL. Check oil level. Add oil as required. Below add or above full mark. 8 Class III oil leak or any fuel leak. • GAGES AND INSTRUMENTS. Check for proper generator operation. • a. VOLTMETER. Models MEP-0 1 6A and MEP-02 1A adjust for desired voltage. Rotate voltage selector switch to monitor the various output voltage combinations. Model MEP-026A Adjust for proper DC volts (must not exceed 28 V max). Desired voltage cannot be obtained and maintained. • b. FREQUENCY METER. Normal indication MEP-016A 59-61 MEP-021A 392-408. Indicates frequency too high or too low. 22-2.2 Change 10 TM 5-6115-365-15 Table 22-2. Operator/Crew Preventive Maintenance Checks and Services (cont.) NOTE: These checks are to be made in the order listed, within designated interval. B - Before operation D - During operation Item No. Item to be Inspected Procedure: Check for and have repaired, filled, or adjusted as needed Interval B D A W M 8 cont. A - After operation W - Weekly M - Monthly Equipment is not ready/available if: • c. LOAD METER. Indicates percentage of applied load. Rotate current selector switch to monitor the load applied to each phase. Not to exceed 100%. No indication when load is applied. • d. TACHOMETER. Normal indication Models MEP-016A and MEP-021A. RPM is not in the normal operating range. MEP-016A 3564-3636 RPM MEP-021A 3394-3463 RPM 9 TIRES • Check tires (1) for cuts, foreign objects, or unusual tread wear. Remove any stones from between the treads. Check that tire pressure is 35 psi (241.22 kPa) when tires are cool. One tire (1) is flat, missing, or unserviceable. Change 10 22-2.3 TM 5-6115-365-15 Table 22-2. Operator/Crew Preventive Maintenance Checks and Services (cont.) NOTE: These checks are to be made in the order listed, within designated interval. B - Before operation D - During operation Item No. Item to be Inspected Procedure: Check for and have repaired, filled, or adjusted as needed Interval B D A W M 10 A - After operation W - Weekly M - Monthly Equipment is not ready/available if: WHEELS NOTE On Models M101, M101A1, M116, and M116A1, the left wheel and stud nuts are turned counterclockwise to tighten and clockwise to loosen. Right wheel and stud nuts are turned clockwise to tighten and counterclockwise to loosen. On Models M101A2 and M116A2 the left and right stud nuts are turned clockwise to tighten and counterclockwise to loosen. • 11 Check wheels (2) for damage and wheel stud nuts (3) for tightness and presence. One wheel (2) is damaged. One wheel stud nut (3) loose or missing. DRAWBAR RING, INTERVEHICULAR CABLE, SAFETY CHAINS, AND FRAME • a. Check drawbar ring (4) for secure mounting and obvious damage. Ring is loose or bent. • b. Check intervehicular cable (5) for cuts and breaks. Intervehicular cable is broken or missing. 22-2.4 Change 10 TM 5-6115-365-15 Table 22-2. Operator/Crew Preventive Maintenance Checks and Services (cont.) NOTE: These checks are to be made in the order listed, within designated interval. B - Before operation D - During operation Item No. Interval B D A W M 11 • cont. • 12 Item to be Inspected Procedure: Check for and have repaired, filled, or adjusted as needed M - Monthly Equipment is not ready/available if: c. Check safety chains (6) for secure mounting and obvious damage. Safety chains are missing or unsecured. d. Inspect the entire chassis frame (7) when trailer is loaded for damage, cracks, broken welds. Frame is obviously broken or cracked. SUPPORT LEG ASSEMBLY • With trailer connected to towing vehicle, check support leg assembly (8) for ease of operation. 13 Support leg assembly is seized. BRAKE SYSTEM - Models M101A2 and M116A2 only. • 14 A - After operation W - Weekly Test brake system by hooking trailer to towing vehicle. • Service brakes fail to operate. HANDBRAKES - All models With trailer hooked to towing vehicle, set the handbrakes (9). Move the trailer slightly to see if the handbrakes hold the wheels. Handbrakes cannot be adjusted. Change 10 22-2.5 TM 5-6115-365-15 Table 22-2. Operator/Crew Preventive Maintenance Checks and Services (cont.) NOTE: These checks are to be made in the order listed, within designated interval. B - Before operation D - During operation Item No. Interval B D A W M 15 A - After operation W - Weekly Item to be Inspected Procedure: Check for and have repaired, filled, or adjusted as needed M - Monthly Equipment is not ready/available if: LIGHTS AND REFLECTORS NOTE An assistant is required while checking the brake lights. • a. Connect the intervehicular cable (10) to the towing vehicle. • b. Operate the vehicle light switch through all settings and check the lights ( 11). Check for damage and presence of reflectors (12). 2-22.6 Change 10 Lights or reflectors are damaged, missing, or fail to operate properly. TM 5-6115-365-15 Table 22-2. Operator/Crew Preventive Maintenance Checks and Services (cont.) NOTE: These checks are to be made in the order listed, within designated interval. B - Before operation D - During operation Item No. 16 A - After operation W - Weekly Item to be Inspected Procedure: Check for and have repaired, filled, or adjusted as needed Interval B D A W M • M - Monthly Equipment is not Ready/available if: CANVAS COVER ASSEMBLY a. Check for missing and bad tiedown straps and snap fasteners (13). b. Check for missing and bad ropes (14). c. Check for missing and bad straps and buckles (15). d. Check for ripped seams and tears. 17 • TAILGATE a. Check for bad slats (16). b. Check for missing or bad strap hinge assemblies (17). c. Check for missing or bad strap latch assemblies (18). Change 10 22-2.7 TM 5-6115-365-15 Table 22-2. Operator/Crew Preventive Maintenance Checks and Services (cont.) NOTE: These checks are to be made in the order listed, within designated interval. B - Before operation D - During operation Item No. 18 Interval B D A W M • A - After operation W - Weekly Item to be Inspected Procedure: Check for and have repaired, filled, or adjusted as needed FRONT RACK ASSEMBLY a. Check for bad slats (19). b. Check for missing or bad strap hinge assemblies (20). 19 • BOW ASSEMBLIES Inspect for bad bow assemblies (21). 22-2.8 Change 10 M - Monthly Equipment is not Ready/available if: TM 5-6115-365-15 Table 22-2. Operator/Crew Preventive Maintenance Checks and Services (cont.) NOTE: These checks are to be made in the order listed, within designated interval. B - Before operation D - During operation Item No. 20 Interval B D A W M • A - After operation W - Weekly Item to be Inspected Procedure: Check for and have repaired, filled, or adjusted as needed M - Monthly Equipment is not Ready/available if: SIDE RACK ASSEMBLIES a. Check for missing or bad storage clips (22). b. Check for bad stakes (23). c. Check for bad slats (24). d. Check for missing or bad strap hinge assemblies (25). 21 TRAILER OPERATION • a. Be alert for any unusual noises while towing the trailer. Stop and investigate any unusual noises. • b. Ensure that the trailer is tracking/following correctly behind towing vehicle with no side pull. Trailer is not tracking/following correctly. Change 10 2-22.9 TM 5-6115-365-15 Section II. OPERATING INSTRUCTIONS 22-3. Setting-Up Instructions a. Leveling. (1) Locate the trailer on as level a surface as possible for the generators to operate efficiently. 22-2.10 Change 10 (2) Set brakes and block wheels securely to prevent any movement. Operate hand brake at weekly intervals to insure freedom of movement. (3) Lower leg prop and adjust length for firm contact with ground. TM 5-6115-365-15 C3, Figure 22-2. Accessories, racks, and reels. WARNING Wheels must be blocked, brakes set, and leg prop down in support position before attempting to roll up the tarpaulin, and before start- ing to assemble or set-up equipment for operation. b. Preparation Before Starting. (1) Remove tarpaulin and roof bows. (2) Unload equipment from racks. (3) Unscrew thumbscrews that secure roadside rack to trailer body and remove rack. (4) Remove generator set covers. (5) Remove engine oil pan plug and install drain line with shut-off cock. Turn the shut-off cock so that oil will not drain out. Refer to LO 2808-203-14 and put the proper amount of engine oil in the engine. (6) Install the engine spark plugs. Torque to 23 - 25 ft. lbs. (7) Install the generator set ground cables to the sets and to the ground stud under the distribution box. (8) Assemble the 3 piece ground rod and install it or ground the trailer as directed in c below. (9) Attach the fuel hose to the two- way valve and to the fuel line connector on the trailer floor (fig. 22-3). If fuel is to be supplied from a 55-gallon drum, attach the 25-foot hose to the drum and to the 2way valve. The generator set gasoline tank under the set should be used for emergency operation only. Fill the trailer fuel tank. A gage is provided on the top of the tank to indicate the fuel level in the tank. 22-3 TM 5-6115-365-15 Figure 22-3. Fuel line connections 22-4 Change 11 TM 5-6115-365-15 (10) Connect the load cables from the distribution box to the generator sets as shown in figure 22-4. Attach the cables to the floor of the trailer with the clamps provided. Connect the out-going load cables to the distribution box load terminals. c. Grounding. WARNING Never operate the generator set until it has been properly grounded. Electrical defects in the load lines or equipment could cause death by electrocution. (1) The ground may be any of three methods, depending on the location and the terrain. (a) A ground rod driven to a depth of 8 feet. (b) An underground metallic water piping system. (c) A metal plate (9 square ft) buried to a depth of four feet. (2) The ground lead must be no. 6 AWG copper wire bolted or clamped to the rod, plate, or piping system. (3) Connect the other end of the ground lead to the ground stud on the distribution box support. 22-4. Starting WARNING Never operate the generator set in an enclosed area unless exhaust gases are piped outside. Inhalation of exhaust fumes may result in serious illness or death. a. Perform the pre-starting operations in TM 5-6115-271-14. b. Position the transfer switch to the desired generator. c. Start the generator as described in TM 5-6115-271-14. 22-5. Stopping Stop the generator TM 5-6115-271-14. set as described in 22-6. Operation Operate the generator set as instructed in TM 5-6115-271-14. Use fuel from the trailer-mounted fuel tank. When refueling tank, operate the engine with fuel from the generator set fuel tank until sediment has had a chance to settle in the trailer fuel tank. Use the fuel transfer valve to perform fuel transfer operations. The load transfer switch on the distribution box is used to transfer the electrical load from one generator to the other (Fig. 22-5). Section III. OPERATOR'S MAINTENANCE INSTRUCTIONS Operator's maintenance of the power unit is concerned with keeping the generator sets lubricated; the fuel tank filled; and cleaning and servicing the fuel filters and air cleaners as described in TM 5-6115-271-14. Removal of dust and dirt from the equipment is also a routine maintenance function of the operator. Section IV. ORGANIZATIONAL MAINTENANCE INSTRUCTIONS 22-7. Fuel System Components a. General. The fuel system consists of a fuel tank located beneath the trailer; the generator set fuel tanks located beneath the generators, on the skids; and the hoses and fittings to provide fuel to the engines. A fuel strainer in the filler neck is removable for cleaning. The fuel level gage is located on the top of the tank near the filler neck. b. Fuel Tank Replacement. (1) Drain the fuel tank. (2) Loosen the hose clamps (45, Fig. 22-6) on the hose (44) to the filler neck at the tank. (3) Remove the nuts and washers that secure the tank hanger to the bracket and lower the tank far enough to disconnect fuel lines, vent hose, and ground wires on the top of the tank. Remove the tank. Change 9 22-5 TM 5-6115-365-15 Figure 22-4. Wiring diagram. 22-6 Change 8 TM 5-6115-365-15 C3, Figure 22-5. Distribution box and cables. 164-751 O - 86 - 13 22-7 TM 5-6115-365-15 c. Fuel Gage Replacement. (1) Remove tank b above. (2) Remove screws and washers that secure gage (22, Fig. 22-7) to gage mount (18) and remove gage. (3) Using serviceable gasket, install gage on gage mount and secure with screws and washers. (4) Reinstall tank by reversing removal procedure b above. d. Cleaning and Inspection. (1) Remove tank b above, and remove fuel gage. (2) Clean all parts with solvent and flush out dirt and foreign particles from inside the tank. (3) Inspect tank for dents, rust, cracks, and other damage. Inspect straps for defects and damaged or missing hardware. Inspect fuel gage for damage and proper operation. (4) Replace defective or missing parts as necessary. (5) Reinstall tank by reversing removal procedure b above. 22-8. Tarpaulin and Roof Bows a. Removal. (1) Remove tarpaulin from unit. (2) Pull out chain-secured pins that secure roof bows to trailer and remove bows. b. Cleaning and Inspection. (1) Clean tarpaulin with water and detergent. Clean roof bows with solvent dampened cloth. Dry thoroughly. (2) Inspect tarpaulin for tears, holes, missing or broken ropes and straps, and other defects. Inspect bows for bends, dents, and warped condition. c. Installation. Installation is reverse of procedure a above. Be sure tarpaulin is treated for waterproofing and mildew resistance before reinstalling. 22-9. Trailer Leg Prop a. Removal. Remove nuts (4, Fig. 22-6), washers (3), and capscrews (2) that secure leg prop (1) to trailer chassis. b. Cleaning and Inspection. Clean leg prop with cloth dampened in solvent and dry thoroughly. Inspect leg prop and base for bends, ease of adjustment, and secure attachment of base plate. c. Installation. Installation is reverse of removal procedure a above. If trailer is to be moved, attach leg to holder beneath trailer and pin in place. 22-10. Holders, Supports, and Brackets Replacement of the holders, supports, and brackets is accomplished by removing attaching hardware and installing serviceable components. 22-11. Reels and Reel Supports (fig. 22-11) a. Removal. (1) Remove cotter pin (75), nut (74), and washer (73) and remove reel (5). (2) Drive out roll pin (72) and remove collar (71) and spindle (70) from reel mount shaft. (3) Remove capscrew (66) and washers (67 and 68) and remove shaft from reel mount. (4) Remove cotter pins and remove reel mount from reel support. (5) Remove nuts, washers, and capscrews that secure reel support to trailer body and remove support. b. Installation. Installation is reverse of removal. Put a small amount of GAA on the shaft before reinstalling the spindle (70). Section V. DIRECT AND GENERAL SUPPORT AND DEPOT MAINTENANCE INSTRUCTIONS 22-12. Generator Set a. Removal. (1) Disconnect fuel lines at fuel transfer valve. 22-8 Change 9 (2) Disconnect electrical load cables from panel. TM 5-6115-365-15 C3, ME 6115-365-15/22-6 C3 Figure 22-6. Fuel supply fittings and oil drain. Change 3 22-9 TM 5-6115-365-15 Figure 22-7. Fuel Tank Assembly. 22-10 Change 9 TM 5-6115-365-15 (3) Remove nuts (30, Fig. 22-6), washers (29 and 31), capscrews (27), and beveled washers (28) that secure generator set to trailer. (4) Remove generator set from trailer. b. Installation. Installation is reverse of removal procedure a above. Make sure that the beveled washers (28) are properly positioned so that generator set is securely mounted to the trailer body. 22-13. Distribution Box a. Removal. (1) Disconnect the load lines at the generator sets and the ground wires at the ground stud (16, Fig. 22-8) on the distribution box bracket (10). Loosen cable clamps so that cables will be removed with distribution box. (2) Remove nuts (13), washers (12), stiffeners (22), and capscrews (11) that secure bracket to trailer bed and remove distribution box with cables. b. Disassembly. (1) Remove screws (47) and washers (48 and 49) and remove cover and gasket (45) from box. (2) Disconnect and tag interval wiring at switch and indicator lights. (3) Remove knob from switch. (4) Remove nuts (29), washers (28), and screws (27) with "O" rings (30) and remove switch (43) and "O" ring (46) from box. (5) To remove bracket from box, remove nuts (9) and washers (8) and separate bracket from box. (6) To remove terminal board (22), remove nuts (36), washers (34 and 35), and machine screws (33), and separate Change 9 22-10.1/(22-10.2 blank) TM 5-6115-365-15 C3, ME 6115-365-15/22-8 C3 Figure 22-8. Distribution box. 22-11 TM 5-6115-365-15 C3, terminal board and gasket (38) from box. (7) To remove cables, loosen stuffing tube nuts and cable nuts and pull cables from box. Be careful not to damage the "O" rings (4). c. Reassembly. Reassembly is reverse of disassembly procedures b above. Be sure that "O" rings and gaskets are serviceable before reinstalling. d. Installation. Installation is reverse of removal a above. Refer to figure 22-4 to assure that electrical load cables are properly connected. 22-14. Removable Rack Assembly (Fig. 22-9) a. Removal. Pull the quick-release pins, unscrew the screw-knobs, and remove the rack from the trailer. b. Repair. Repair of the rack assembly consists of replacing the clamps (1), the 22-12 runners (24), the nylon runners (22), and the straightening and welding of the braces and longitudinals. c. Installation. Installation is reverse of removal procedure a above. 22-15. Curbside Rack Assembly (fig. 22-10) a. Removal. Remove the nuts, washers, stiffeners, and capscrews that secure the rack to the floor of the trailer. Remove the capscrews and washers that secure the rack to the side of the trailer. Remove the rack. b. Repair. Repair of the rack assembly consists of replacing the clamps (1), the runners (22), the nylon runners (24), and the straightening and welding of the braces and longitudinals. c. Installation. Installation is reverse of removal procedure a above. TM 5-6115-365-15 ME 6115-365-15/22-9 C3 Figure 22-9. Removable rack assembly. Change 8 22-13 TM 5-6115-365-15 ME 6115-365-15/22-10 C3 Figure 22-10. Curbside rack assembly. 22-14 TM 5-6115-365-15 C3, ME 6115-365-15/22-11 C3 Figure 22-11. Basic trailer with accessories. 22-15 TM 5-6115-365-15 C3, ME 6115-365-15/22-12 C3 Figure 22-12. Trailer with fuel tank mounted. 22-16 TM 5-6115-365-15 C3, (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION REF NUMBER & MFG CODE USABLE ON CODE (4) UNIT OF MEAS (5) QTY INC IN UNIT (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) 1-5 6-20 (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. PART I - PU-625/G 00001 REPAIR PARTS FOR ORGANIZATIONAL MAINTENANCE 00002 GROUP 03 - FUEL SYSTEM 00003 0306 - TANKS, LINES AND FITTINGS X2 0 00005 BRACKET: FILLER NECK MTG 13205E5080 (97403) EA 1 2212 23 X2 0 00006 BRACKET: TANK STRAP MTG, REAR 13205F4952 (97403) EA 2 2212 49 0 00007 BRACKET: TANK SUPPORT 13205F4953 (97403) EA 2 * * * * 2212 48 P 0 00008 2910-911-0081 CAP: FUEL TANK, TAG VEHICULAR, FORDING MS35645-2 (96906) EA 1 * * * * 2212 3 0 00009 5305-068-0502 CAPSCREW, HEXAGON HEAD: 1/4-20 X 3/4 IN. LG MS90725-6 (96906) EA 4 * * * * 2212 6 0 00010 5305-225-3840 CAPSCREW, HEXAGON HEAD: 1/4-20 X 7/8 IN. LG MS90725-7 (96906) EA 3 * * * * 2212 24 0 00011 5305-225-3839 CAPSCREW , HEXAGON HEAD: 1/4-20 X 1 IN. LG MS90725-8 (96906) EA 2 * * * * 2212 20 0 00012 5305-269-3209 CAPSCREW, HEXAGON HEAD: 3/8-16 X 3/4 IN. LG MS90725-58 (96906) EA 3 * * * * 2212 38 0 00013 0 00014 5305-269-3215 CAPSCREW, HEXAGON HEAD: 3/8-16 X 1 3/4 IN. LG MS90725-65 (96906) CAPSCREW, HEXAGON HEAD: 3/8-16 X 2 1/4 IN. LG MS90725-67 (96906) EA 2 * * * * 50 EA 2 * * * * 2212 2212 0 00015 0 00016 0 00017 0 00018 4730-908-3195 CLAMP: HOSE, 7/16-25/32 IN. RANGE MS35842-10 (96906) CLAMP: HOSE, 1 13/16 X 2 3/4 IN. RANGE MS35842-13 (96906) CLAMP: LOOP, CUSHIONED, 5/8 IN. OD MS211047D10 (96906) CLAMP: LOOP, CUSHIONED, 5/8 IN. OD MS21104D10 (96906) EA 2 * * * * 27 EA 2 * * * * 2212 22-6 EA 2 * * * * 22-6 40 EA 3 * * * * 22-6 46 0 00019 5340-106-0552 CLAMP: LOOP, CUSHIONED, 3/4 IN. OD MS21104D12 (96906) EA 1 * * * * 2212 31 X2 0 0020 FILLER: FUEL TANK 13205E5081 (97403) EA 1 2212 4 X2 0 00021 FITTING: 37 DEG FLARE, FUEL LINE CONNECTOR SAEJ514AF1G10C (81343) EA 2 2211 30 GROMMET: 3/4 IN. DIA MS35489-120 (96906) EA 1 2212 33 GUARD: FUEL FILLER 13205E5083 (97403) EA 1 2212 5 0 00022 X2 0 00023 5305-269-3217 4730-909-8627 5340-106-0551 5340-106-0551 5325-181-9846 * * * * 44 45 22-17 TM 5-6115-365-15 C3, (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION REF NUMBER & MFG CODE USABLE ON CODE (4) UNIT OF MEAS (5) QTY INC IN UNIT (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) 1-5 6-20 (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. 0 00024 2910-881-3433 HOSE: 1/2 IN. ID X 3/4 IN. OD X 24 IN. LG MILH13444TYPE2 (81349) EA 1 * * * * 2212 32 0 00025 4720-879 -4091 HOSE ASSEMBLY: 5/16 IN. OD X 90 IN. LG MS28741-5-0900 (96906) EA 1 * * * * 22-6 50 P 0 00026 4720-289-4488 HOSE ASSEMBLY:DETACHABLE FITTING, 5/16 IN. OD X 18 IN. LG MS28741-5-0180 (96906) EA 2 * * * * 2211 29 P 0 00027 4721-781-4517 HOSE ASSEMBLY: DETACHABLE FITTING, 5/16 IN. OD X 50 IN. LG MS28741-5-0500 (96906) EA 1 * * * * 22-6 39 X2 0 00028 HOSE: FUEL, 2 IN. ID X 2 1/2 IN. OD X 3 IN. LG SAEJ30CLASS30R2TYPE2 (81343) EA 1 22-6 44 X2 0 00029 LOCKNUT: 37 DEG FLARE, 1/ 2-20 THD SIZE SAEJ514AF1G10A (81343) EA 2 2211 32 0 00030 5310-877-5797 NUT, SELF-LOCKING, HEXAGON HEAD: NO. 10-32 THD SIZE MS21044N3 (96906) EA 1 * * * * 2212 30 0 00031 5310-877-8797 NUT, SELF-LOCKING, HEXAGON HEAD; 10-32 THD SIZE MS21044N3 (96906) EA 2 * * * * 22-6 43 0 00032 5310-877-8797 NUT, SELF-LOCKING, HEXAGON HEAD: NO. 10-32 THD SIZE MS21044N3 (96906) EA 3 * * * * 22-6 49 0 00033 5310-088-1251 NUT, SELF-LOCKING, HEXAGON HEAD: 1/4-20 THD SIZE MS51922-1 (96906) EA 4 * * * * 2212 8 0 00034 5310-088-1251 NUT, SELF-LOCKING: 1/4-20 THD SIZE MS51922-1 (96906) EA 2 * * * * 2212 22 0 00035 5310-088-1251 NUT, SELF-LOCKING: 1/4-20 THD SIZE MS51922-1 (96906) EA 3 * * * * 2212 26 0 00036 5310-087-4652 NUT, SELF-LOCKING: 3/8-16 THD SIZE MS51922-17 (96906) EA 3 * * * * 2212 40 0 00037 5310-087-4652 NUT, SELF-LOCKING: 3/8-16 THD SIZE MS51922-17 (96906) EA 2 * * * * 2212 42 0 00038 5310-087-4652 NUT, SELF-LOCKING, HEXAGON: 3/8-16 THD SIZE MS57922-7 (96906) EA 2 * * * * 2212 46 0 00039 5310-087-4652 NUT, HEXAGON HEAD: 3/8-16 THD SIZE MS51922-17 (96906) EA 4 * * * * 2212 52 PIPE: SPACER, 1/2 IN. ID, STD, BLK (AS REQUIRED) ASTMA120 (00000) FT 2212 43 X2 0 00040 22-18 TM 5-6115-365-15 (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION REF NUMBER & MFG CODE USABLE ON CODE (4) UNIT OF MEAS (5) QTY INC IN UNIT (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) 1-5 6-20 (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. 0 00041 5305-989-7435 SCREW, MACHINE, PAN HEAD: 10-32 x 5/8 IN. LG MS35207-264 (96906) EA 1 * * * * 22-12 28 0 00042 5305-989-7435 SCREW, MACHINE, PAN HEAD: 10-32 x 5/8 IN. LG MS35207-264 (96906) EA 3 * * * * 22-6 47 0 00043 5305-989-7435 SCREW, MACHINE, PAN HEAD: 10-32 x 5/8 IN. LG MS35207-264 (96906) EA 2 * * * * 22-6 41 X2 0 00044 SHIELD: FUEL TANK 13205E4951 (97403) EA 1 22-12 37 X2 0 00045 STRAP FILLER BRACKET 13205E5082 (97403) EA 1 22-12 19 22-12 47 P 0 00046 2910-01-108-0468 TANK ASSEMBLY: FUEL, 2 FILTER 13225E8390 (97403) EA 1 X2 0 00047 4820-845-1096 COCK: DRAIN MS35783-2 (96 906) EA 1 22-7 12 X2 0 00049 4820-00-845-1096 ELBOW 90-37 DEG x 5/16 IN. OD MS20822-5 (96906) EA 2 22-7 7 CAP MS51532B5 (96906) EA 2 22-7 2 P 0 00051 * * * * * * * * X2 0 00052 6680-00-421-1551 GAGE: LIQUID LEVEL 13216E7459 (97403) EA 1 22-7 22 X2 0 00054 5330-01-165-6917 GASKET GAGE MTG 13216E7460 (97403) EA 1 22-7 19 X2 0 00055 GASKET: LEATHER 13222E5346 (97403) EA 1 22-7 13 X2 0 00056 GASKET: PLATE MTG 13222E5351 (97403) EA 1 22-7 4 X2 0 00057 GROUND WIRE ASSEMBLY 13216E7462 (97403) EA 1 22-7 17 MOUNT: GAGE 13216E7458 (97403) EA 1 22-7 18 X2 0 00059 NUT INVERTED, 1/2 IN. OD, 3/4-18 THD SIZE 13218E0145-7 (97403) EA 1 22-7 15 X2 0 00060 PLATE: 2 CONNECTOR 3216E7454-2 (97403) EA 1 22-7 3 22-7 6 X2 0 00058 2910-01-154-7051 X2 0 00061 5305-00-993-1848 SCREW, MACHINE: NO. 12-24 x 3/4 IN. LG MS35207-265 (96906) EA 10 0 00062 5305-984-6193 NUT: INVERTER FLARE 13218E0145-4 (97403) EA 2 * * * * 22-7 10 0 00063 5305-00-993-1848 SCREW, PAN HEAD: NO. 10-32 x 5/8 IN. LG MS35207-265 (96906) EA 16 * * * * 22-7 20 X2 0 00064 2910-00-394-9584 TANK: FUEL 13225E8389 (97403) EA 1 22-7 1 Change 9 22-19 TM 5-6115-365-15 (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION REF NUMBER & MFG CODE X2 0 00065 0 00066 X2 0 00067 0 00068 0 00069 0 00070 0 00071 0 00072 0 00073 0 00074 0 00075 0 00076 0 00077 0 00078 0 00079 00080 00083 0 00084 0 00085 P 0 00086 0 00087 00088 00089 PBFFF 00090 X2 0 00092 5310-045-3299 5310-045-3296 5310-809-8546 5310-809-8546 5310-809-8546 5310-809-4058 5310-809-4058 5310-809-4058 5310-080-6004 5310-080-6004 5310-080-6004 5310-080-6004 15310-809-5998 5305-269-3213 5310-087-4652 5310-080-6004 6115-01-191-4670 22-20 Change 8 TUBING 1/2 IN. 00 X 035 IN WALL X 3 IN LG SAEJ526 (81343) WASHER: LOCK, NO. 8 NOM. SIZE, MS35338-42 (96906) WASHER: LOCK, NO. 12 NOM. SIZE. USASB27-4 (00000) WASHER : LOCK, NO. 10 NOM SIZE, MS35338-43 (96906) WASHER: FLAT, NO. 10 BSC SIZE MS27183-8 (96906) WASHER: FLAT, NO. 10 BSC SIZE MS27183-8 (96906) WASHER: FLAT, NO 10 BSC SIZE MS27183-8 (96906) WASHER: FLAT, 1/4 IN. BSC SIZE MS27183-10 (96906) WASHER: FLAT, 1/4 IN. BSC SIZE MS27183-10 (96906) WASHER: FLAT, 1/4 IN. NOM. SIZE, MS27183-10 (96906) WASHER: FLAT, 3/8 IN. NOM. SIZE, MS27183-14 (96906) WASHER: 3/8 IN. BSC SIZE MS27183-14 (96906) WASHER: FLAT, 3/8 IN. BSC SIZE MS27183-14 (96906) WASHER: FLAT, 3/8 IN. BSC SIZE MS27183-14 (96906) WASHER: FLAT, 1/2 IN. BSC SIZE MS27183-18 (96906) GROUP 15 – FRAME 1507 – LEVELING JACKS CAPSCREW, HEXAGON HEAD: 3/8-16 X 1 1/4 IN LG MS90725-62 (96906) NUT, SELF-LOCKING 3/8-16 THD SIZE MS51922-17 (96906) TRAILER LEG PROP ASSEMBLY 13214E1206 (97403) WASHER FLAT, 3/8 IN BSC SIZE MS27183-14 (96906) GROUP 18 – BODY 1808 – STOWAGE RACKS, BOXES, CABLE REELS ACCESSORY BOX 13205E5146 (97403) BRACKET FIRE EXTINGUISHER MTG 13214E1235 (97403) USABLE ON CODE (4) UNIT OF MEAS (5) QTY INC IN UNIT (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) 1-5 6-20 (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. EA 1 22-7 16 EA 5 22-7 11 EA 10 22-7 5 EA 6 * * * * 22-7 21 EA 1 * * * * 22-12 29 EA 2 * * * * 22-6 42 EA 3 * * * * 22-6 48 EA 4 * * * * 22-12 7 EA 2 * * * * 22-12 21 EA 3 * * * * 22-12 25 EA 3 * * * * 22-12 39 EA 2 * * * * 22-12 41 EA 2 * * * * 22-12 45 EA 4 * * * * 22-12 51 EA 2 * * * * 22-11 31 EA 3 * * * * 22-6 2 EA 3 * * * * 22-6 4 EA 1 * * * * 22-6 1 EA 3 * * * * 22-6 3 EA 1 22-11 18 EA 1 22-12 13 * * * * TM 5-6115-365-15 (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION REF NUMBER & MFG CODE X2 0 00093 X2 0 00094 X2 0 00095 X2 0 00096 0 00097 X2 0 00098 X2 0 00099 0 00100 0 00103 0 00105 0 00107 0 00108 P 0 00110 X2 0 00111 P 0 00112 X2 0 00113 X2 0 00116 0 00117 X2 0 00118 X2 0 00119 0 00120 0 00121 X2 0 00122 0 00123 0 00124 P 5315-842-3044 5305-071-2240 5305-225-3840 5305-225-3839 5305-071-2232 5305-269-3209 4010-959-4775 4630-780-9350 5305-068-0501 5315-298-1481 5315-143-6284 5310-809-4058 5310-582-5965 BRACKET: RACK TO FLOOR 13216E7596 (97403) BRACKET ASSEMBLY SWIVEL 13205E5094 (97403) BRACKET: SWIVEL 13205E5107 (97403) HOLDER 13205E5109 (97403) PIN, COTTER- 3/32 X 3/4 IN LG MS24665-283 (96906) PIN: SWIVEL 13205E5152 (97403) SCREW,. SHOULDER 13205E5108 (97403) CAPSCREW, HEXAGON HEAD: 1/4-20 X 3/8 IN. LG MS90725-11 (96906) CAPSCREW, HEXAGON HEAD 1/4-20 X 7/8 IN. LG MS90725-7 (96906) CAPSCREW, HEXAGON HEAD 1/4-20 X 1 IN. LG MS90725-8 (96906) CAPSCREW, HEXAGON HEAD: 1/4-20 X 3-1/4 IN. LG MS90725-19 (96906) CAPSCREW, HEXAGON HEAD: 3/8-16 X 3/4 IN. LG MS90725-58 (96906) CHAIN, WELDLESS, 6 IN. LG RRC271TYPE2C1-7 (81348) HOOK 13205E5134-1 (97403) HOOK CHAIN MS87006-13 (96906) KNOB 13205E5105-1 (97403) BUMPER: REEL SHAFT 13216E7598 (97403) CAPSCREW, HEXAGON HEAD' 1/4-20 X 5/8 IN. LG MS90725-5 (96906) COLLAR: REEL 13216E7608 (97403) NUT, CASTELLATED, HEXAGON: 3/4-16 THD SIZE MS9358-17 (96906) PIN, COTTER: 1/8 X 1-1/2 IN. LG MS24665-357 (96906) PIN, SPRING: 118 X 1 IN LG MS171534 (96906) SPINDLE: REEL 13216E7607(97403) WASHER: FLAT, 1/4 IN. BSC SIZE MS27183-10 (96906) WASHER: LOCK, 1/4 IN. NOM. SIZE MS35338-44 (96906) KNOB 13205E5150-1 (97403) USABLE ON CODE (4) UNIT OF MEAS (5) QTY INC IN UNIT (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) 1-5 6-20 (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. EA 2 22-10 7 EA 4 22-6 26 EA 1 22-9 9 EA 1 22-9 11 EA 1 EA 1 22-9 10 EA 1 22-9 15 EA 2 * * * * 22-11 20 EA 6 * * * * 22-10 8 EA 6 * * * * 22-6 8 EA 2 * * * * 22-11 23 EA 4 * * * * 22-12 14 EA 4 * * * * 22-10 15 EA 4 22-6 37 EA 8 22-6 16 EA 4 22-6 36 EA 1 22-11 69 EA 1 22-11 66 EA 1 22-11 71 EA 1 22-11 74 EA 1 * * * * 22-11 75 EA 1 * * * * 22-11 72 EA 1 22-11 70 EA 1 * * * * 22-11 67 EA 1 * * * * 22-11 68 EA 4 22-9 13 * * * * * * * * * * * * Change 9 22-21 TM 5-6115-365-15 (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION REF NUMBER & MFG CODE 0 00125 0 00127 0 00128 0 00131 0 00133 0 00135 0 00136 0 00137 P 0 00138 X2 F 00139 0 00140 X2 0 00141 PAOZZ 00142 0 00143 X2 0 00144 X2 0 00145 0 00146 0 00147 0 00148 X2 0 00149 0 00150 X2 0 00151 X2 0 00152 0 00153 5310-809-8536 5310-877-8797 5310-877-8797 5310-088-1251 5310-088-1251 5310-088-1251 5310-087-4652 5310-087-4652 5305-071-2236 5120-01-162-6222 340-01-185-6239 5310-088-1251 5305-984-7361 5310-809-4058 5305-828-9820 5305-071-2236 5310-088-1251 22-22 Change 8 USABLE ON CODE (4) UNIT OF MEAS (5) QTY INC IN UNIT (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) 1-5 6-20 (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. WASHER- FLAT 3/4 IN BSC SIZE MS27183-24 (96906) NUT, SELF-LOCKING, HEXAGON. NO 10-32 THD SIZE MS21044N3 (96906) NUT, SELF-LOCKING, HEXAGON HEAD NO 10-32 THD SIZE MS21044N3 (96906) NUT, SELF-LOCKING, HEXAGON. 1/4-20 THD SIZE MS1922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 THD SIZE MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 THD SIZE MS51922-1 (96906) NUT, SELF-LOCKING. HEXAGON- 3/8-16 THD SIZE MS51922-17 (96906) NUT, SELF-LOCKING, HEXAGON. 3/8-16 THD SIZE MS51922-17 (96906) PIN, QUICK RELEASE MS17990C823 (96906) RACK ASSY CURBSIDE 13205E5129 (97403) CAPSCREW, HEXAGON HEAD: 1/4-20 X 2 1/4 IN LG MS90725-1 (96906) CLAMP 13205E5137-2 HINGE, LEAF BUTT 13205E5125 (97403) NUT, SELF-LOCKING. 1/4-20 THD SIZE MS1922-1 (96906) RUNNER 11-3/4 IN LG EA 1 * * * * 22-11 73 EA 3 * * * * 22-9 19 EA 4 * * * * 22-10 14 EA 6 * * * * 22-10 10 EA 4 * * * * 22-11 22 EA 6 * * * * 22-6 10 EA 1 * * * * 22-6 6 EA 4 * * * * 22-12 16 EA 4 * * * * 22-10 17 EA 1 22-10 1 EA 16 22-10 19 EA 4 22-10 30 EA 8 22-10 18 EA 16 22-10 21 EA 4 22-10 22 RUNNER- NYLON. 61 1/2 IN. LG 13205E5123 (97403) SCREW, MACHINE: 10-32 X 3/8 IN LG MS35191-270 (96906) WASHER: FLAT, 1/4 IN. BSC SIZE MS27183-10 (96906) SCREW: TAPPING 6-32 X 1/2 IN LG MS24627-24 (96906) RACK ASSEMBLY: REMOVABLE 13205E5128 (97403) CAPSCREW. HEXAGON HEAD: 1/4-20 X 2 1/4 IN LG MS90725-15 (96906) CLAMP 13205E5137 (97403) HINGE: LEAF BUTT 13205E5127-1 (97403) NUT, SELF-LOCKING: 1/4-20 THD SIZE MS51922-1 (96906) EA 4 22-10 24 EA 12 * * * * 22-10 23 EA 16 * * * * 22-10 20 EA 40 * * * * 22-10 25 EA 1 22-9 1 EA 16 22-9 26 EA 4 22-9 1 EA 8 22-9 30 EA 16 22-9 28 * * * * * * * * * * * * * * * * TM 5-6115-365-15 (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION REF NUMBER & MFG CODE USABLE ON CODE (4) UNIT OF MEAS (5) QTY INC IN UNIT (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) 1-5 6-20 (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. 0 00154 5305-984-7354 SCREW, MACHINE: 10-32 X 5/16 IN. LG MS35191-269 (96906) EA 16 * * * * 22-9 23 0 00155 5305-828-9820 SCREW: TAPPING, 6-32 X 1/2 IN. LG MS24627-24 (96906) EA 40 * * * * 22-9 21 X2 0 00156 RUNNER: 16 1/2 IN. LG 13205E5121 (97403) EA 4 22-9 24 X2 0 00157 RUNNER: NYLON, 611/2 IN. LG 13205E5123 (97403) EA 4 22-9 22 WASHER, FLAT, 1/4 IN. BSC SIZE MS27183-10 (96906) EA 16 22-9 27 REEL, CABLE MILR55566RC435U (81349) EA 2 22-11 5 0 00158 5310-809-4058 P 0 00159 * * * * 0 00160 5305-989-7435 SCREW, MACHINE HEAD: 10-32 X 5/8 IN,. LG MS35207-264 (96906) EA 3 * * * * 22-9 17 0 00161 5305-989 -7434 SCREW, MACHINE, PAN HEAD: 10-32 X 3/4 IN. LG MS35207-263 (95906) EA 4 * * * * 22-10 12 P 0 00162 5355-493-1849 SCREW, KNOB 13205E5148(97403) EA 3 * * * * 22-9 20 CHAIN: 6 IN LG RRC271TYPE1GRCC15STYLE1 (81349) HOOK, CHAIN MS87006-13 (96906) EA 1 EA 1 * * * * HOOK, CHAIN MS87006-23 (96906) EA 1 * * * * X2 0 00166 KNOB: 5/16-18 13205E5105-2 (97403) EA 1 X2 0 00167 PIN, ROLL: 1/8 X 5/8 IN LG MS171528 (96906) EA 1 SCREW: 5/16-18 X 3/4 IN. LG MS35206-301 (96906) EA 1 * * * * EA 4 22-6 35 EA 2 22-10 11 EA 2 22-11 39 EA 4 * * * * 22-6 12 EA 2 * * * * 22-6 14 EA 1 * * * * 22-6 19 EA 2 * * * * 22-6 23 EA 4 * * * * 22-6 14 EA 2 * * * * 22-6 16 EA 6 * * * * 22-6 21 X2 0 00163 0 00164 0 00165 0 00168 4030-780-9350 4030-946-8497 5305-984-5681 X2 0 00169 X2 0 00172 PB000 00176 0 00180 0 00181 0 00182 0 00183 0 00184 0 00185 0 00186 SPACER 13205E5119-1 (97403) STIFFENER 13205E5151 (97403) SUPPORT, MAST 13205E5099-2 (97403) 5305-225-3840 5305-225-3840 5305-068-0502 5305-225-3840 5310-088-1251 5310-088-1251 5310-088-1251 CAPSCREW, HEXAGON HEAD: 1/4-20 X 7/8 IN. LG MS90725-7 (96906) CAPSCREW, HEXAGON HEAD: 1/4-20 X 7/8 IN. LG MS90725-7 (96906) CAPSCREW, HEXAGON HEAD: 1/4-20 X 3/4 IN. LG MS90725-6 (96906) CAPSCREW, HEXAGON HEAD: 1/4-20 X 7/8 IN. LG MS90725-7 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 THD SIZE MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 THD SIZE MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 THD SIZE MS51922-1 (96906) Change 9 22-23 TM 5-6115-365-15 C3, (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION REF NUMBER & MFG CODE 0 00187 0 00188 0 00189 0 00190 0 00191 0 00194 0 00195 0 00198 0 00200 0 00202 0 00204 0 00205 X2 0 00206 5310-088-1251 5310-809-4058 5310-809-4058 5310-809-4058 5310-809-4058 5310-809-8546 5310-809-8546 5310-809-4058 5310-809-4058 531C-809-4058 5310-081-6004 5310-081-6004 NUT, SELF-LOCKING, HEXAGON: 1/4-20 THD SIZE MS51922-1 (96906) WASHER, FLAT: 1/4 IN. BSC SIZE MS527183-10 (96906) WASHER, FLAT: 1/4 IN. BSC SIZE MS27183-10 (96906) WASHER, FLAT: 1/4 IN. BSC SIZE MS27183-10 (96906) WASHER, FLAT: 1/4 IN. BSC SIZE MS27183-10 (96906) WASHER: FLAT, NO. 10 BSC SIZE MS27183-8 (96906) WASH ER: FLAT, NO. 10 BSC SIZE MS27183-8 (96906) WASHER: FLAT, 1/4 IN. BSC SIZE MS27183-10 (96906) WASHER: FLAT, 1/4 IN. BSC SIZE MS27183-10 (96906) WASHER: FLAT, 1/4 IN. BSC SIZE MS27183-10 (96906) WASHER: FLAT, 3/8 IN. BSC SIZE MS27183-14 (96906) WASHER: FLAT, 1/2 IN. BSC SIZE M227183-14 (96906) WASHER 13205E5114 (97403) USABLE ON CODE (4) UNIT OF MEAS (5) QTY INC IN UNIT (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. 1-5 6-20 EA 2 * * * * 22-6 25 EA 4 * * * * 22-6 13 EA 2 * * * * 22-6 15 EA 6 * * * * 22-6 20 EA 2 * * * * 22-6 24 EA 3 * * * * 22-9 18 EA 4 * * * * 13 EA 6 * * * * EA 4 * * * * EA 6 * * * * 2210 2210 2211 22-6 EA 4 * * * * 15 EA 1 * * * * 2212 22-6 EA 4 2211 19 9 21 9 5 00207 GROUP 22 - BODY ACCESSORY ITEMS 00208 2202 - ACCESSORY ITEMS X2 0 00209 BRACKET: FIRE EXTINGUISHER MTG 13216E7601 (97403) EA 1 2212 9 X2 0 00210 BRACKET ASSEMBLY: SLEDGE HAMMER 13214E1214 (97403) EA 1 2211 52 0 00211 5305-068-0502 CAPSCREW, HEXAGON HEAD: 1/4-20 X 3/4 IN. LG MS90725-6 (96906) EA 2 * * * * 2211 53 0 00212 0 00213 5305-068-0502 CAPSCREW, HEXAGON HEAD:1/4-20 X 3/4 IN. LG MS90725-6 (96906) CAPSCREW, HEXAGON HEAD: 1/4-20 X 3/4 IN. LG MS90725-6 (96906) EA 1 * * * * 49 EA 2 * * * * 2211 2211 0 00214 5305-068-0502 CAPSCREW, HEXAGON HEAD: 1/4-20 X 3/4 IN. LG MS90725-6 (96906) EA 8 * * * * 2211 26 0 00215 5305-269-3209 CAPSCREW, HEXAGON HEAD: 3/8-16 X 3/4 IN. LG MS90725-58 (9690b) EA 4 * * * * 2211 10 0 00216 5306-225-8498 CAPSCREW, HEXAGON HEAD: 5/16-18 X 7/8 IN. LG MS90725-33 (96906) EA 1 * * * * 2211 34 X2 0 00217 2590-932-7298 CLAMP, GROUND ROD 13212E3617 (97403) EA 4 2211 25 X2 0 00218 5340-914-2578 CLIP, SPRING, SLEDGE HAMMER 13214E1213-1 (97403) EA 1 2211 48 22-24 5305-068-0502 15 TM 5-6115-365-15 C3, (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION REF NUMBER & MFG CODE X2 0 00219 0 00220 0 00221 0 00222 0 00223 0 00224 X2 0 00225 0 00226 0 00227 0 00228 0 00229 0 00230 0 00231 00232 X2 0 00233 X2 0 00234 0 00235 00236 00237 0 00238 0 00240 X2 0 00241 0 00242 X2 0 00243 5310-088-1251 5310-088-1251 5310-088-1251 5310-087-4652 5310-984-3806 5310-809-4058 5310-809-4058 5310-809-4058 5310-809-4058 5310-080-6004 5310-081-4219 5305-253-5614 5305-782-9494 5310-225-6993 5310-809-5998 GUARD, CABLE 13216E7597 (97403) NUT, SELF-LOCKING, HEXAGON: 1/4-20 THD SIZE MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 THD SIZE MS51922-1 (96906) NUT, SELF-LOCKING: 1/4-20 THD SIZE MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 3/8-16 THD SIZE MS51922-17 (96906) NUT, SELF-LOCKING, HEXAGON: 5/16-18 THD SIZE MS5122-9 (96906) PLATE: BRAKE CABLE MTG 13205E5133 (97403) WASHER : FLAT, 1/4 IN. BSC SIZE MS27183-10 (96906) WASHER: FLAT, 1/4 IN. BSC SIZE MS27183-10 (96906) WASHER: FLAT, 1/4 IN. BSC SIZE MS27183-10 (96906) WASHER: FLAT, 1/4 IN. BSC SIZE MS27183-10 (96906) WASHER: FLAT, 3/8 IN. BSC SIZE MS27183-14 (96906) WASHER: FLAT, 5/16 IN. BSC SIZE MS27183-12 (96906) 2210 - DATA PLATES PLATE, IDENTIFICATION: GROUND TERMINAL 13205E4918 (97403) PLATE, IDENTIFICATION: PU-625/G 13205E4916-19 (97403) SCREW, DRIVE: NO. 4-7 X .19 IN. LG MS21318-20 (96906) GROUP 29 - AUXILIARY GENERATORS AND ENGINES 2901 - GENERATOR AND ENGINE ASSEMBLY CAPSCREW, HEXAGON HEAD: 1/2-13 X 13/4 IN. LG MS90725-14 (96906) NUT, SELF-LOCKING: 1/2-13 MS51922-33 (96906) WASHER: 1/2 IN. 13216E7602 (97403) WASHER: 1/2 I N. NOM. SIZE MS27183-18 (96906) WASHER: BEVELED 1306E4482-2 (97403) USABLE ON CODE (4) UNIT OF MEAS (5) QTY INC IN UNIT (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) 1-5 6-20 (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. EA 1 22-11 14 EA 1 * * * * 22-11 51 EA 2 * * * * 22-11 55 EA 8 * * * * 22-11 28 EA 4 * * * * 22-12 12 EA 1 * * * * 22-12 36 EA 1 22-12 17 EA 2 * * * * 22-11 54 EA 1 * * * * 22-11 50 EA 2 * * * * 22-11 16 EA 8 * * * * 22-11 27 EA 4 * * * * 22-12 11 EA 1 * * * * 22-12 35 EA 1 22-8 14 EA 1 22-11 38 EA 4 * * * * 22-11 39 EA 8 * * * * 22-6 27 EA 8 * * * * 22-6 30 EA 8 22-6 29 EA 8 22-6 31 EA 8 22-6 28 * * * * 22-25 TM 5-6115-365-15 (1) SMR CODE (2) FEDERAL STOCK NUMBER REF NUMBER & MFG CODE 2916 - ENGINE LUBRICATION SYSTEM 00244 0 00245 P 0 00246 0 00247 M 0 00248 P 0 00249 0 00250 0 00251 0 00252 0 00253 0 00254 0 00255 X2 0 00256 (3) DESCRIPTION 4730-270-4581 4730-908-3194 4820-277-1765 4720-00-670-6037 4730-684-1032 5310-584-5272 4730-196-1465 4730-196-1502 5310-282-7818 5330-00-684-3420 4730-277-6447 ADAPTER: 1/2-20 X 1/4-18 5AEJ514 (81343) CLAMP MS35842-11 (96906) COCK, PLUG, SPRING, KEY: 1/4-18 X 1/4-18 THD SIZE MS35930-2 (96906) HOSE: 1/2-10 X 10 IN. LG SAEJ30CL30RSTYPE1 (81343) HOSE: 1/2-10 IN. ID (AS REQUIRED) SAEJ30CL30RSTYPE1 (81343) LOCK WASHER MS35332-48 (96906) NIPPLE, CLOSE WWN351 (81348) NIPPLE: 1/4 IN. IPS WWP521 (81348) NIPPLE: 1/4 IN. IPS X 1-1/2 IN. LG WWN351 (81348) NUT AN924-5 (88044) PACKING, PREFORMED: 0 RING MS28775-013 (96906) UNION: BULKHEAD AN832-5 (88044) 00257 GROUP 42 - ELECTRICAL EQUIPMENT 00258 4202 - ELECTRICAL CONTROLS P 0 00271 6210-660-8195 00300 0 00301 X2 0 00302 0 00303 0 00304 0 00305 X2 0 00306 0 00307 0 00308 LIGHT, INDICATOR 13214E1391 (97403) USABLE ON CODE (4) UNIT OF MEAS (5) QTY INC IN UNIT (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) 1-5 6-20 (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. EA 2 * * * * 22-6 52 EA 4 * * * * 22-6 58 EA 2 * * * * 22-6 55 EA 2 * * * * 22-6 57 * * * * FT EA 2 * * * * 22-6 60 EA 2 * * * * 22-6 54 EA 2 * * * * 22-6 53 EA 2 * * * * 22-6 56 EA 2 * * * * 22-6 61 EA 2 * * * * 22-6 51 EA 2 22-6 59 EA 2 * * * * 22-8 6 EA 4 * * * * 22-11 64 EA 4 22-11 61 EA 2 * * * * 22-8 21 EA 1 * * * * 22-8 15 EA 4 * * * * 22-11 62 EA 1 22-8 16 EA 2 * * * * 22-8 19 EA 4 * * * * 22-11 63 4216 - MISCELLANEOUS WIRING AND FITTINGS 5310-877-5797 5340-106-0552 5310-918-6921 5310-543-4717 5305-989-7435 5307-722-9437 5940-688-6010 5310-809-8546 22-26 Change 8 NUT, SELF-LOCKING, HEXAGON: NO. 10-32 THD SIZE MS21044N3 (96906) CLAMP: LOOP, 3/4 IN. OD, TUBE MS21104D12 (96906) NUT, PLAIN, HEXAGON: JAM MS16203-39 (96906) NUT, PLAIN, WING: 3/8-16 THD SIZE MS35425-28 (96906) SCREW, MACHINE: 10-32 X 5/8 IN. LG MS35207-264 (96906) STUD: GROUNDING 13214E1223 (97403) TERMINAL LUG: CRIMP STYLE, 3/8 IN. BSC SIZE MS20659-10 (96906) WASHER: FLAT, NO. 10 BSC SIZE MS27183-8 (96906) TM 5-6115-365-15 (1) SMR CODE (2) FEDERAL STOCK NUMBER (3) DESCRIPTION REF NUMBER & MFG CODE USABLE ON CODE (4) UNIT OF MEAS (5) QTY INC IN UNIT (6) 15-DAY ORGANIZATIONAL MAINTENANCE ALW (a) (b) (c) (d) 1-5 6-20 (7) ILLUSRATION (a) (b) FIG ITEM 21-50 51-100 NO. NO. X2 O 00309 5310-187-2413 WASHER: FLAT, ELECTRIC, 3/8 IN. BSC SIZE AN961-616 (88044) EA 1 O 00310 5310-913-9776 WASHER: LOCK, 3/8 IN. NOM. SIZE MS35335-91 (96906) EA 2 • • • O 00311 5310-913-9776 WASHER: LOCK, EXTERNAL TOOTH, 3/8 IN. NOM. SIZE MS35335-91 (96906) EA 2 • • O 00312 6145-395-8799 WIRE, ELECTRIC: NO. 6 AWG (AS REQUIRED) QQW343TYPERBR (81348) FT • • PB O 00313 6110-400-7592 XB O 00314 228 20 • 228 17 • • 228 18 • • 2211 65 DISTRIBUTION BOX 13205E5079-3 (97403) 228 23 BRACKET, DISTRIBUTION BOX 13205E5117(97403) 228 10 Change 10 22-27 TM 5-6115-365-15 C3 (1) (2) (3) (4) DESCRIPTION FEDERAL SMR CODE STOCK NUMBER USABLE UNIT REF NUMBER & MFR CODE ON CODE (5) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC OF IN MEAS UNIT (6) (7) ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. PART II - PU- 625/G 00001 REPAIR PARTS FOR DS, GS AND DEPOT MAINTENANCE 00002 GROUP 03 - FUEL SYSTEM 00003 0306 - TANKS, LINES AND FITTINGS X2 O 00005 X2 O 00006 BRACKET: FILLER NECK MTG 13205E5080 (97403) BRACKET: TANK STRAP MTG, REAR 13205F4952 (97403) EA 1 EA 2 BRACKET: TANK SUPPORT 13205E4953 (97403) EA 2 * * * * * * * O 00007 2212 2212 23 * 2212 48 49 P O 00008 2910-911-0081 CAP: FUEL TANK, TAC VEHICULAR, FORDING MS35645-2 (96906) EA 1 * * * * * * * * 2212 3 O 00009 5305-068-0502 CAPSCREW, HEXAGON HEAD: 1/4-20 X 3/4 IN. LG MS90725-6 (96906) EA 4 * * * * * * * * 2212 6 O 00010 O 00011 O 00012 O 00013 O 00014 5305-225-3840 EA 3 * * * * * * * * 24 EA 2 * * * * * * * * EA 3 * * * * * * * * EA 2 * * * * * * * * 2212 2212 2212 2212 EA 2 * * * * * * * * 4730-908-3195 EA 2 * * * * * * * * EA 2 * * * * * * * * 2212 2212 22-6 44 O 00015 O 00016 O 00017 O 00018 O 00019 CAPSCREW, HEXAGON HEAD: 1/4-20 X 7/8 IN. LG MS90725-7 (96906) CAPSCREW, HEXAGON HEAD: 1/4-20 X 1 IN. LG MS90725-8 (96906) CAPSCREW, HEXAGON HEAD: 3/8-16 X 3/4 IN. LG MS90725-58 (96906) CAPSCREW, HEXAGON HEAD: 3/8-16 X 1 3/4 IN. LG MS90725-65 (96906) CAPSCREW, HEXAGON HEAD: 3/8-16 X 2 1/4 IN, LG MS90725-67 (96906) CLAMP: NOSE, 7/16-25/32 IN. RANGE MS35842-10 (96906) CLAMP: HOSE, 1 13/16 X 2 3/4 IN. RANGE MS35842-13 (96906) CLAMP: LOOP, CUSHIONED, 5/8 IN. OD 221104D10 (96906) CLAMP: LOOP, CUSHIONED, 5/8 IN. OD M21104D10 (96906) CLAMP: LOOP, CUSHIONED, 3/4 IN. OD MS21104D12 (96906) EA 2 * * * * * * * * 22-6 40 EA 3 * * * * * * * * 22-6 46 EA 1 * * * * * * * * 2212 31 FILLER: FUEL TANK 13205E5081 (97403) FITTING: 37 DEG FLARE, FUEL LINE CONNECTOR SAEJ514AF1G10C (81343) EA 1 4 EA 2 2212 2211 GROMMET: 3/4 IN. DIA 8M35489-120 (96906) EA 1 GUARD: FUEL FILLER 13205E5083 (97403) HOSE: 1/2 IN. ID X 3/4 IN. OD X 24 IN. LG MILH13444TYPE2 (81349) EA 1 EA 1 5305-225-3839 5305-269-3209 5305-269-3215 5305-269-3217 4730-909-8627 5340-106-0551 5340-106-0551 5340-106-0552 X2 O 00020 X2 O 00021 O 00022 X2 O 00023 O 00024 22-28 5325-184-9846 2910-881-3433 * * * * * * * * * * * * * * * * 20 38 50 27 45 30 2212 33 2212 2212 5 32 TM 5-6115-365-15 (1) (2) (3) (4) DESCRIPTION FEDERAL USABLE UNIT SMR CODE STOCK NUMBER O 00025 4720-879-4091 HOSE ASSEMBLY: 5116 IN OD x 90 IN. LG MS28741-5-0900 (96906) P O 00026 4720-289-4488 P O 00027 4721-781-4517 O 00028 X2 O 00029 REF NUMBER & MFR CODE ON CODE (5) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC OF IN MEAS UNIT (6) (7) ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. EA 1 * * * * * * * * 22-6 50 HOSE ASSEMBLY: DETACHABLE FITTING, 5116 IN OD x 18 IN. LG MS28741-5-0180 (96906) EA 2 * * * * * * * * 2211 29 HOSE ASSEMBLY: DETACHABLE FITTING, 5/16 IN. OD x 50 IN. LG MS28741-5-0500 (96906) EA 1 * * * * * * * * 22-6 39 HOSE: FUEL, 2 IN. ID x 2-1/2 IN. OD x 3 IN. LG SAEJ30CLASS30R2TYPE2 (81343) EA 1 * * * * * * * * 22-6 44 LOCKNUT: 37 DEG FLARE, 1/2-20 THD SIZE SAEJ514AF1G10A 181343) EA 2 2211 32 EA 1 * * * * * * * * 2212 30 EA 2 * * * * * * * * 22-6 43 EA 3 * * * * * * * * 22-6 49 O 00030 5310-877-5797 NUT, SELF-LOCKING, HEXAGON HEAD: NO. 10-32 THD SIZE MS21044N3 (96906) O 00031 5310-877-8797 NUT, SELF-LOCKING, HEXAGON HEAD: NO. 10-32 THD SIZE MS21044N3 (96906) O 00032 5310-877-8797 NUT, SELF-LOCKING, HEXAGON HEAD: NO. 10-32 THD SIZE MS21044N3 (96906) O 00033 5310-088-1251 NUT, SELF-LOCKING, HEXAGON HEAD: 1/4-20 THD SIZE MS51922-1 (96906) EA 4 * * * * * * * * 2212 8 O 00034 5310-088-1251 NUT, SELF-LOCKING: 1/4-20 THD SIZE MS51922-1 (96906) EA 2 * * * * * * * * 2212 22 O 00035 5310-088-1251 NUT, SELF-LOCKING: 1/4-20 THD SIZE MS59122-1 (96906) EA 3 * * * * * * * * 2212 28 O 00036 5310-087-4652 NUT, SELF-LOCKING: 3/8-16 THD SIZE MS51922-17 (96906) EA 3 * * * * * * * * 2212 40 O 00037 5310-087-4652 NUT, SELF-LOCKING 3/8-16 THD SIZE MS51922-17 (96906) EA 2 * * * * * * * * 2212 42 O 00038 5310-0874652 NUT, SELF-LOCKING, HEXAGON: 3/8-16 THD SIZE MS57922-7 (96906) EA 2 * * * * * * * * 2212 46 O 00039 5310-087-4652 NUT, HEXAGON HEAD 3/8-16 THD SIZE MS51922-17 (96906) EA 4 * * * * * * * * 2212 52 2212 43 22-7 23 X2 O 00040 PIPE: SPACER, 1/2 IN. ID, STD, BLD (AS REQUIRED) ASTMA120 (00000) P WASHER MS27183-42 (96906) O FT EA 16 Change 9 22-29 TM 5-6115-365-15 C3 (1) (2) (3) (4) DESCRIPTION FEDERAL SMR CODE STOCK NUMBER O 00041 5305-989-7435 O 00042 5305-989-7435 O 00043 5305-989-7435 X2 O 00044 X2 O 00045 P O 00046 X2 O 00047 X2 O 00048 X2 O 00049 F 00050 P O 00051 X2 O 00052 X2 O 00053 X2 O 00054 X2 O 00055 X2 O 00056 X2 O 00057 X2 O 00058 X2 O 00059 X2 O 00060 X2 O 00061 O 00062 O 00063 X2 O 00064 X2 O 00065 22-30 2910-255-5038 4820-845-1096 2910-575-0998 2910-423-2730 5305-984-6193 5305-989-7435 USABLE UNIT REF NUMBER & MFR CODE ON CODE SCREW, MACHINE, PAN HEAD: 10-32 X 5/8 IN. LG MS35207-264 (96906) SCREW, MACHINE, PAN HEAD 10-32 X 5/8 IN. LG MS35207-264 (96906) SCREW, MACHINE, PAN HEAD: 10-32 X 5/8 IN. LG M335207-264 (96906) SHIELD: FUEL TANK 13205E4951 (97403) STRAP: FILLER BRACKET 13205E5082 (97403) TANK ASSEMBLY: FUEL, 2 FILTER 13216E7451-2 (97403) COCK: DRAIN MS35783-2 (96906) COVER 13216E7456 (97403) ELBOW: 90-37 DEG X 5/16 IN. OD SAEJ514 (81343) EXTENSION: WELDMENT 13216E9457 (97403) FILTER: FUEL 13216E7451 (97403) GAGE: LIQUID LEVEL 1321687459 (97403) GASKET: COVER 13216E7455 (97403) GASKET: GAGE MTG 13216E7458 (97403) GASKET: LEATHER 13216E7451 (97403) GASKET: PLATE MTG 13216E7453 (97403) GROUND WIRE ASSEMBLY 13216E7462 (97403) MOUNT: GAGE 1321689458 (97403) NUT: INVERTED, 1/2 IN. OD, 3/4-18 THD SIZE SAEJ512 (81343) PLATE: 2 CONNECTOR 321687454-2 (97403) SCREW, MACHINE: NO. 12-24 X 3/4 IN. LG FFS92TYPE3STYLE9C (81348) SCREW, MACHINE: PAN HEAD, NO. 8-32 X 1/2 IN. LG MS35206-245 (96906) SCREW, PAN HEAD:10-32 I 5/8 IN. LG MS35207-264 (96906) TANK: FUEL 13216E7452 (97403) TUBING 1/2 IN. OD X .035 IN. WALL X 3 IN. LG SAEJ526 (81343) (5) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC OF IN MEAS UNIT (6) (7) ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. EA 1 * * * * * * * * 2212 28 EA 3 * * * * * * * * 22-6 47 EA 2 * * * * * * * * 22-6 41 EA 1 37 EA 1 EA 1 EA 1 2212 2212 2212 22-7 EA 1 22 8 EA 2 22-7 7 EA 1 22-7 14 EA 2 22-7 2 EA 1 22-7 22 EA 1 22-7 9 EA 1 22-7 19 EA 1 22-7 13 EA 1 22-7 4 EA 1 22-7 17 EA 1 22-7 18 EA 1 22-7 15 EA 1 22-7 3 EA 10 22-7 6 EA 5 * * * * * * * * 22-7 10 EA 6 * * * * * * * * 22-7 20 EA 1 22-7 1 EA 1 22-7 16 * * * * * * * * * * * * * * * * 19 47 12 TM 5-6115-365-15 (1) (2) (3) (4) USABLE UNIT FEDERAL SMR CODE O 00066 X2 O 00067 O 00068 O 00069 O 00070 O 00071 O 00072 O 00073 O 00074 O 00075 O 00076 O 00077 O 00078 O 00079 00080 00081 X2 R 00082 STOCK NUMBER 5310-809-8546 5310-809-8546 5310-809-8546 5310-809-4058 5310-809-4058 5310-809-4058 5310-080-6004 5310-080-6004 5310-080-6004 5310-080-6004 5310-809-5998 2330-898-6779 REF NUMBER & MFR CODE (5) (6) (7) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER DESCRIPTION ON CODE TUBE 13218E5144-1 (97403) WASHER LOCK, NO 12 NOM. SIZE MS35338-43 (96906) 5310-045-3296WASHER, LOCK, NO. 10 NOM. SIZE MS35338-43 (96906) WASHER: FLAT, NO. 10 BSC SI ZE MS27183-8 (96906) WASHER: FLAT, NO 10 BSC SIZE MS2713-8 (96906) WASHER: FLAT, NO 10 BSC SIZE MS27183-8 (96906) WASHER: FLAT, 1/4 IN BSC SIZE MS27183-10 (96906) WASHER: FLAT, 1/4 IN. BSC SIZE MS27183-10 (96906) WASHER FLAT, 1/4 IN NOM. SIZE MS27183-10 (96906) WASHER: FLAT, 3/8 IN. NOM. SIZE MS27183-14 (96906) WASHER: 3/68 IN. BSC SIZE MS27183-14 (96906) WASHER: FLAT, 318 IN. BSC SIZE MS27183-14 (96906) WASHER: FLAT, 3/8 IN. BSC SIZE MS27183-14 (96906) WASHER: FLAT, 1/2 IN. BSC SIZE MS27183-18 (96906) GROUP 15-FRAME 1501-FRAME ASSEMBLY TRAILER: M-101-A1 13205E5149 (97403) INC OF IN MEAS UNIT ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. EA 1 * * * * * * * EA 16 EA 6 * * * * * * * EA 1 * * * * * * EA 2 * * * * * EA 3 * * * * EA 4 * * * EA 2 * * EA 3 * EA 3 EA * 22-7 11 22-7 5 * 22-7 21 * * 29 * * * 2212 22-6 * * * * 22-6 48 * * * * * 7 * * * * * * * * * * * * * * * * * * * * * 2 * * * * * * * * EA 2 * * * * * * * * EA 4 * * * * * * * * EA 2 * * * * * * * * 2212 2212 2212 2212 2212 2212 2212 2211 EA 1 22- 42 21 25 39 41 45 51 31 1 11 00083 O 00084 O 00085 P O 00086 O 00087 5305-269-3213 5310-087-4652 2590-318-6691 5310-080-6004 1507-LEVELING JACKS CAPSCREW, HEXAGON HEAD: 3/8-16 x 1-1/4 IN. LG MS90725-62 (96906) NUT, SELF-LOCKING: 3/8-16 THD SIZE MS51922-17 (96906) TRAILER LEG PROP ASSEMBLY 13214E1206 (97403) WASHER: FLAT, 3/8 IN. BSC SIZE MS27183-14 (96906) EA 3 * * * * * * * * 22-6 2 EA 3 * * * * * * * * 22-6 4 EA 1 * * * * * * * * 22-6 1 EA 3 * * * * * * * * 22-6 3 Change 9 22-31 TM 5-6115-365-15 C3 (1) (2) (3) (4) DESCRIPTION FEDERAL SMR CODE 00088 00089 X2 O 00090 X2 F 000911 X2 O 00092 X2 O 00093 X2 O 00094 X2 O 00095 X2 O 00096 O 00097 X2 O 00098 X2 O 00099 O 00100 F 00101 F 00102 O 00103 F 00104 O 00105 F 00106 STOCK NUMBER 5315-842-3044 5305-071-2240 5305-068-0501 5305-068-0501 5305-225-3840 5305-225-3840 5305-225-3839 5305-071-2240 O 00107 5305-071-2232 O 00108 F 00109 O 00110 X2 O 00111 5305-269-3209 22-32 5306-225-8497 4010-959-4775 USABLE UNIT REF NUMBER & MFR CODE ON CODE GROUP 18 - BODY 1808 - STOWAGE RACKS, BOXES, CABLE REELS ACCESSORY BOX 13205E5146 (97403) BASE PLATE: MAST SUPPORT 3205E5122 (97403) BRACKET: FIRE EXTINGUISHER MTG 13214E1235 (97403) BRACKET RACK TO FLOOR 1321617596 (97403) BRACKET ASSEMBLY: SWIVEL 13205E5094 (97403) BRACKET :SWIVEL 13205E5107 (97403) HOLDER 1320515109 (97403) PIN, COTTER: 3/32 1 3/4 IN. LG MS24665-283 (96906) PIN: SWIVEL 13205E5152 (97403) SCREW, SHOULDER 13205E5108 (97403) CAPSCREW, HEXAGON HEAD: 1/4-20 X 3/8 IN. LG MS90725-11 (96906) CAPSCREW, HEXAGON HEAD: 1/4-20 X 5/8 IN. LG MS90725-5 (96906) CAPSCREW, HEXAGON HEAD: 1/4-20 X 5/8 IN. LG M901725-5 (96906) CAPSCREW, HEXAGON HEAD: 1/4-20 X 7/8 IN. LG MS90725-7 (96906) CAPSCREW, HEXAGON HEAD: 1/4-20 X 7/8 IN. LG MS90725-7 (96906) CAPSCREW, HEXAGON HEAD: 1/4-20 X 1 IN. LG MS90725-8 (96906) CAPSCREW, HEXAGON HEAD: 1/4-20 X 1 3/8 IN. LG MS90725-11 (96906) CAPSCREW, HEXAGON HEADS: 1/4-20 X 3 /4 IN. LG MS90725-19 (96906) CAPSCREW, HEXAGON HEAD: 3/8-16 X 3/4 IN. LG MS90725-58 (96906) CAPSCREW, HEXAGON HEAD: 5/16-18 X 3/4 IN. LG M90725-32 (96906) CHAIN, WELDLESS, 6 IN. LG RRC271TYPE2C1-7 (81348) HOOK 13205E5134-1 (97403) (5) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC OF IN MEAS UNIT EA 1 EA 2 EA 1 EA 2 EA (6) (7) ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. 2211 22-6 18 13 4 2212 2210 22-6 EA 1 22-9 9 EA 1 22-9 11 EA 1 EA 1 22-9 10 EA 1 22-9 15 EA 2 * * * * * * * * 20 EA 4 * * * * * * * * 2211 22-6 EA 14 * * * * * * * * 57 EA 6 * * * * * * * * EA 6 * * * * * * * * EA 6 * * * * * * * * 2211 2210 2211 22-6 EA * * * * * * * * * 2211 35 EA 2 * * * * * * * * 23 EA 4 * * * * * * * * EA 3 * * * * * * * * EA 4 * * * * * * * * EA 4 2211 2212 2211 2210 22-6 * * * * * * * 7 7 26 * 32 8 42 32 14 47 15 37 TM 5-6115-365-15 C3 (1) (2) (3) (4) USABLE UNIT FEDERAL SMR CODE STOCK NUMBER P O 00112 X2 O 00113 X2 F 00114 X2 F 00115 X2 O 00116 O 00117 X2 O 00118 X2 O 00119 O 00120 O 00121 X2 O 00122 O 00123 O 00124 4630-780-9350 O 00125 F 00126 O 00127 5310-809-8536 O 00128 5310-877-8797 F 00129 F 00130 O 00131 F 00132 O 00133 F 00134 O 00135 5310-088-1251 5305-068-0501 5315-298-1481 5315-143-6284 5310-809-4058 5310-582-5965 5315-816-1794 5310-877-8797 5310-088-1251 5310-088-1251 5310-088-1251 5310-088-1251 5310-088-1251 5310-088-1251 (5) (6) (7) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER DESCRIPTION REF NUMBER & MFR CODE ON CODE INC OF IN MEAS UNIT ALLOWANCE ALLOWANCE 100 (9) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. HOOK, CHAIN MS87006-13 (96906) KNOB 13205E5105-1 (97403) MOUNT: REEL 13205E5112 (97403) MOUNT: REEL 13250E5145 (97403) BUMPER: REEL SHAFT 13216Z7598 (97403) CAPSCREW, HEXAGON HEAD: 1/4-20 X 5'8 IN. LG MS90725-5 (96906) COLLAR: REEL 1321617608 (97403) NUT, CASTELLATED, HEXAGON: 3/4-16 THD SIZE MS9358-17 (96906) PIN, COTTER: 1/8 X 1 1/2 IN. LG SM24665-357 (96906) PIN, SPRING: 1/8 X 1 IN. LG MS171534 (96906) SPINDLE: REEL 13216E7607 (97403) WASHER: FLAT, 1/4 IN. BSC SIZE MS27183-10 (96906) WASHER: LOCK, 1/4 IN. NON. SIZE MS35338-44 (96906) EA 8 EA 4 EA 1 EA 1 EA 1 EA 1 EA 1 EA 1 EA 1 * * * * * * * * EA 1 * * * * * * * * EA 1 EA 1 * * * * * * * * EA 1 * * * * * * * * WASHER: FLAT, 3/4 IN. BSC SIZE MS27183-24 (96906) PIN, COTTER: 3/32 1 IN. LG MS24665-285 (96906) NUT, SELF-LOCKING, HEXAGON: NO. 10-32 THD SIZE MS21044N3 (96906) NUT, SELF-LOCKING, HEXAGON HEAD NO. 10-32 THD SIZE MS21044N3 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 THD MS51922-1 (96906) NUT, SELF-LOCKING: 1/4-20 THD SIZE MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 THD MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 THD MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 THD MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 THD MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 THD MS51922-1 (96906) EA 1 * * * * * * * * EA 4 * * * * * * * * EA 3 * * * * * * * EA 4 * * * * * * EA 8 * * * * * 4 * * * SIZE EA (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) * * * * * * * * * * * * * * * * 2210 22-6 16 2211 2211 2211 2211 2211 2211 2211 2211 2211 2211 3 36 60 69 66 71 74 75 72 70 67 2211 2211 2211 68 * 22-9 19 * * 14 * * * * * * * 2210 2211 22-6 2210 2211 2211 2211 22-6 10 SIZE EA 6 * * * * * * * * SIZE EA 14 * * * * * * * * SIZE E 4 * * * * * * * * SIZE LA 6 * * * * * * * * SIZE EA 6 * * * * * * * 73 4 37 34 59 22 44 10 22-33 TM 5-6115-365-15 (1) (2) (3) (4) DESCRIPTION USABLE UNIT FEDERAL SMR CODE STOCK NUMBER O 00136 O 00137 P O 00138 XB F 00139 O 00140 X2 O 00141 X2 O 00142 O 00143 X2 O 00144 X2 O 00145 O 00146 O 00147 O 00148 X2 O 00149 O 00150 5310-087-4652 X2 O 00151 X2 O 00152 O 00153 O 00154 O 00155 X2 O 00156 X2 O 00157 O 00158 PB O 00159 5310-087-4652 5305-071-2236 5310-088-1251 5305-984-7361 5310-809-4058 5305-828-9820 5305-071-2236 5310-088-1251 5305-984-7354 5310-809-4058 22-34 Change 10 REF NUMBER & MFR CODE ON CODE (5) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC OF IN MEAS UNIT (6) (7) ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. NUT, SELF-LOCKING, HEXAGON: 3/8-16 THD SIZE MS51922-17 (96906) NUT, SELF-LOCKING, HEXAGON: 3/8-16 THD SIZE MS51922-17 (96906) PIN, QUICK RELEASE MS17990C823 (96906) RACK ASSEMBLY: CURBSIDE 13205E5129(97403) CAPSCREW, HEXAGON HEAD: 1/4-20X21/41N. LG MS90725-1 (96906) CLAMP 13205E5137(97403) HINGE, LEAF BUTT 13205E5125(97403) NUT, SELF-LOCKING: 1/4-20 THD SIZE MS51922-1(96906) RUNNER: 113/4 IN. LG EA 1 • • • • • • • • EA 4 • • • • • • • • EA 4 • • • • • • • • EA 1 EA 16 EA 4 EA 8 EA 16 EA 4 RUNNER: NYLON, 61 1/2 IN. LG 13205E5123(97403) SCREW, MACHINE: 10-32 X 3/81 IN. LG MS35191-270(96906) 10 WASHER: FLAT, 1/4 IN. BSC SIZE MS27183-10 (96906) SCREW, TAPPING: 6-32X 1/2 IN. LG MS24627-24 (96906) RACK ASSEMBLY: REMOVABLE 13205E5128(97403) CAPSCREW, HEXAGON HEAD: 1/4-20 X 2 1/4 IN. LG MS90725-15 (96906) CLAMP 13205E5137(97403) HINGE: LEAF BUTT 13205E5125(97403) NUT, SELF-LOCKING: 1/4-20 THD SIZE MS51922-1 (96906) SCREW, MACHINE: 10-32 X 5/161 IN. LG MS35191-269 (96906) 5305-828-9820SCREW: TAPPING, 6-32X 1/2 IN. LG MS24627-24 (96906) RUNNER: 161/21N. LG 13205E5121 (97403) RUNNER: NYLON, 61 1/21N. LG 13205E5123(97403) WASHER: FLAT, 1/4 IN. BSC SIZE MS27183-10(96906) REEL, CABLE MILR55566RC435U (81349) EA 4 EA 12 • • • • • • • • EA 16 • • • • • • • • EA 40 • • • • • • • • EA 1 EA 16 EA 4 EA 8 EA 16 • • • • • • • • EA 16 • • • • • • • • EA 40 • • • • • • • • EA 4 EA 4 EA 16 EA 2 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 226 2212 2210 2211 2210 2210 2210 2210 2210 2210 22- 6 16 17 40 19 30 18 21 22 24 23 2210 2210 2211 229 20 229 229 229 229 229 229 229 229 2211 1 25 12 26 25 28 23 21 24 22 27 5 TM 5-6115-365-15 C3 (1) (2) (3) (4) DESCRIPTION FEDERAL SMR CODE STOCK NUMBER O 00160 O 00161 P O 00162 X2 O 00163 O 00164 O 00165 X2 O 00166 X2 O 00167 O 00168 X2 O 00169 X2 F 00170 X2 F 00171 X2 O 00172 X2 F 00173 X2 F 00174 X2 F 00175 X2 O 00176 X2 F 00177 X2 F 00178 X2 F 00179 O 00180 5305-989-7435 O 00181 5305-225-3840 O 00182 5305-068-0502 O 00183 O 00184 5305-225-3840 5305-989-7434 5355-493-1849 4030-780-9350 4030-946-8497 5305-984-5681 5305-225-3840 5310-088-1251 USABLE UNIT REF NUMBER & MFR CODE ON CODE (5) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC OF IN MEAS UNIT SCREW, MACHINE HEAD: 10-32 X 5/8 IN. LG MS35207-264 (96906) SCREW, MACHINE, PAN HEAD: 10-32 X 3/4 IN. LG MS35207-263 (96906) SCREW, KNOB 13205E5148 (97403) CHAIN: 6 IN. LG RRC271TYPE1GRCC15STYLE1 (81349) HOOK, CHAIN MS87006-13 (96906) HOOK, CHAIN MS87006-23 (96906) KNOB: 5/16-18 13205E5105-2 (97403) PIN, U: 1/8 X 5/8 IN. LG MS171528 (96906) SCREW: 5/16-18 X 3/4 IN. MS35206-301 (96906) SPACER 13205E5119-1 (97403) SPACER PLATE 13205E5144 (97403) STIFFENER 13205E5140-4 (97403) STIFFENER 13205E5151 (97403) STIFFENER 13205E5140-1 (97403) STIFFENER 13205E5140-3 (97403) SUPPORT 13205E5143 (97403) SUPPORT, MAST 13205E5099-2 (97403) BRACKET: ANGLE 13205E5124 (97403) BRACKET: ANGLE 13205E5118 (97403) BRACKET: ANGLE 13205E5132 (97403) CAPSCREW, HEXAGON HEAD: 1/4-20 X 7/8 IN. LG MS90725-7 (96906) CAPSCREW, HEXAGON HEAD: 1/4-20 X 7/8 IN. LG MS90725-7 (96906) CAPSCREW, HEXAGON HEAD: 1/4-20 X 3/4 IN. LG MS90725-6 (96906) CAPSCREW, HEXAGON HEAD: 1/4-20 X 7/8 IN. LG MS90725-7 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 THD SIZE MS51922-1 (96906) (6) (7) ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. EA 3 * * * * * * * * 22-9 17 EA 4 * * * * * * * * 12 EA 3 * * * * * * * * 2210 22-9 EA 1 EA 1 * * * * * * * * EA 1 * * * * * * * * EA 1 EA 1 EA 1 * * * * * * * * EA 4 22-6 35 EA 2 22-6 38 EA 2 EA 2 EA 2 EA 1 EA 2 EA 2 EA 2 22- 34 11 22- 11 10 22- 41 11 22- 45 11 22- 33 11 22- 39-1 11 22-6 11 EA 2 22-6 18 EA 2 22-6 22 EA 4 * * * * * * * * 22-6 12 EA 2 * * * * * * * * 22-6 14 EA 1 * * * * * * * * 22-6 19 EA 2 * * * * * * * * 22-6 23 EA 4 * * * * * * * * 22-6 14 20 22-35 TM 5-6115-365-15 (1) (2) (3) (4) DESCRIPTION USABLE UNIT FEDERAL SMR CODE STOCK NUMBER O 00185 O 00186 O 00187 O 00188 O 00189 O 00190 O 00191 P F 00192 X2 F 00193 O 00194 O 00195 F 00196 F 00197 O 00198 F 00199 O 00200 F 00201 O 00202 F 00203 O 00204 O 00205 X2 O 00206 00207 00208 X2 O 00209 X2 O 00210 5310-088-1251 5310-088-1251 5310-088-1251 5310-809-4058 5310-809-4058 5310-809-4058 5310-809-4058 5310-809-8546 5310-809-8546 5310-809-4056 5310-809-4058 5310-809-4058 5310-809-4058 5310-809-4056 5310-809-4058 5310-809-4058 5310-407-9566 5310-081-4004 5310-081-6004 REF NUMBER & MFR CODE ON CODE (5) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC OF IN MEAS UNIT NUT, SELF-LOCKING, HEXAGON: 1/4-20 THD SIZE EA MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON : 1/4-20 THD SIZE EA MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 THD SIZE EA MS51922-1 (96906) WASHER, FLAT: 1/4 IN. BSC SIZE EA MS527183-10 (96906) WASHER, FLAT: 1/4 IN. BSC SIZE EA MS27183-10 (96906) WASHER, FLAT: 1/41 IN. BSC SIZE EA MS27183-10 (96906) WASHER, FLAT: 1/4 IN. BSC SIZE EA MS27183-10 (96906) SUPPORT: REEL MOUNT EA 13205E5110 (97403) SUPPORT: REEL MOUNT EA 13205E5111 (97403) WASHER: FLAT, NO. 10 BSC SIZE EA MS27183-8 (96906) WASHER: FLAT, NO. 10 BSC SIZE EA MS27183-8 (96906) WASHER: FLAT, 1 41N. BSC SIZE EA MS27163-10 (96906) WASHER: FLAT, 1/4 IN. BSC SIZE EA MS27183-10 (96906) WASHER: FLAT, 1/4 IN. BSC SIZE EA MS27183-10 (96906) WASHER: FLAT, 1/4 IN. BSC SIZE EA MS27183-10 (96906) WASHER: FLAT, 1/4 IN BSC SIZE EA MS27183-10 (96906) WASHER: FLAT, 1/4 IN. BSC SIZE EA MS27183-10 (96906) WASHER: FLAT, 114 IN. BSC SIZE EA MS27183-10 (96906) WASHER: FLAT, 5116 IN. BSC SIZE EA MS35338-45 (96906) WASHER: FLAT, 318 IN BSC SIZE EA MS27183-14 (96906) WASHER: FLAT, 1/2 IN BSC SIZE EA MS27183-14 (96906) WASHER EA 13205E5114 (97403) GROUP 22-BODY ACCESSORY ITEMS 2202-ACCESSORY ITEMS BRACKET: FIRE EXTINGUISHER MTG EA 13216E7601 (97403) BRACKET ASSEMBLY: SLEDGE HAMMER EA 13214E1214 (97403) (6) (7) ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. 2 * * * * * * * * 22-6 16 6 * * * * * * * * 22-6 21 2 * * * * * * * * 22-6 25 4 * * * * * * * * 22 13 2 * * * * * * * * 22-6 15 6 * * * * * * * * 22-6 20 2 * * * * * * * * 22-6 24 2211 2211 22-9 6 1 1 3 * * * * * * * * 4 * * * * * * * * 8 * * * * * * * * 4 * * * * * * * * 6 * * * * * * * * 14 * * * * * * * * 4 * * * * * * * * 6 * * * * * * * * 6 * * * * * * * * 3 * * * * * * * * 4 * * * * * * * * 1 * * * * * * * * 56 18 2210 2211 22-6 13 2210 2211 2211 2211 22-6 9 2211 2212 22-6 36 33 58 21 43 9 4 15 5 4 2211 19 1 2212 2211 9 1 52 * U. S. C. G. P. O: 1989 - 654-030/00208 22-36 Change 9 TM 5-6115-365-15 C3 (1) (2) (3) (4) DESCRIPTION FEDERAL SMR CODE STOCK NUMBER O 00211 O 00212 O 00213 O 00214 O 5305-068-0502 00215 O 00216 X2 O 002107 X2 5 00218 X2 O 00219 O 00220 O 00221 O 00222 O 00223 O 00224 X2 O 00225 O 00226 O 00227 O 00228 O 00229 O 00230 O 00231 00232 X2 O 00233 5305-068-0502 5305-068-0502 5305-068-0502 5305-269-3209 5306-225-8498 2590-932-7298 5340-914-2578 5310-088-1251 5310-088-1251 5310-088-1251 5310-087-4652 5310-984-3806 5310-809-4058 5310-809-4058 5310-809-4058 5310-809-4058 5310-080-6004 5310-081-4219 USABLE UNIT REF NUMBER & MFR CODE ON CODE CAPSCREW, HEXAGON HEAD: 1/4-20 X 3/4 IN. LG MS90725-6 (96906) CAPSCREW, HEXAGON HEAD: 1/4-20 X 3/4 IN. LG MS90725-6 (96906) CAPSCREW, HEXAGON HEAD: 1/4-20 X 3/4 IN. LG MS90725-6 (96906) CAPSCREW, HEXAGON HEAD: 1/4-20 X 3/4 IN. LG MS90725-6 (96906) CAPSCREW, HEXAGON HEAD: 3/8-16 X 3/4 IN. LG MS90725-58 (96906) CAPSCREW, HEXAGON HEAD: 5/16-18 X 7/8 IN. LG MS90725-33 (96906) CLAMP, GROUND ROD 13212E3617 (97403) CLIP, SPRING, SLEDGE HAMMER 13214E1213-1 (97403) GUARD, CABLE 13216E7597 (97403) NUT, SELF-LOCKING, HEXAGON: 1/4-20 THD SIZE MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 1/4-20 THD SIZE MS51922-1 (96906) NUT, SELF-LOCKING: 1/4-20 THD SIZE MS51922-1 (96906) NUT, SELF-LOCKING, HEXAGON: 3/8-16 THD SIZE MS51922-17 (96906) NUT, SELF-LOCKING, HEXAGON: 5/16-18 THD SIZE MS5122-9 (96906) PLATE: BRAKE CABLE MTG 13205E5133 (97403) WASHER: FLAT, 1/4 IN. BSC SIZE MS27183-10 (96906) WASHER: FLAT, 1/4 IN. BSC SIZE MS27183-10 (96906) WASHER: FLAT, 1/4 IN. BSC SIZE MS27183-10 (96906) WASHER: FLAT, 1/4 IN. BSC SIZE MS27183-10 (96906) WASHER: FLAT, 3/8 IN. BSC SIZE MS27183-14 (96906) WASHER: FLAT, 5/16 IN. BSC SIZE MS27183-12 (96906) 2210 - DATA PLATES PLATE, IDENTIFICATION: GROUND TERMINAL 13205E4918 (97403) (5) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC OF IN MEAS UNIT (6) (7) ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. EA 2 * * * * * * * * EA 1 * * * * * * * * EA 2 * * * * * * * * EA 8 * * * * * * * * EA 4 * * * * * * * * EA 1 * * * * * * * * EA 4 EA 1 EA 1 EA 1 * * * * * * * * EA 2 * * * * * * * * EA 8 * * * * * * * * EA 4 * * * * * * * * EA 1 * * * * * * * * EA 1 EA 2 * * * * * * * * EA 1 * * * * * * * * EA 2 * * * * * * * * EA 8 * * * * * * * * EA 4 * * * * * * * * EA 1 EA 1 2211 2211 2211 2211 2212 53 2212 2211 2211 2211 34 2211 2211 2211 2212 51 2212 2212 2211 2211 2211 2211 2212 2212 36 22-8 14 49 15 26 10 25 48 14 55 28 12 17 54 50 16 27 11 35 22-37 TM 5-6115-365-15 (1) (2) (3) (4) USABLE UNIT FEDERAL SMR CODE X2 O 00234 O 00235 00236 00237 O 00238 P FR 00239 O 00240 X2 O 00241 O 00242 X2 O 00243 00244 O 00245 P O 00246 O 00245 M O 00248 P O 00249 O 00250 O 00251 O 00252 O 00253 O 00254 O 00255 X2 0 00256 STOCK NUMBER 5305-253-5614 5305-782-9494 6115-913-9290 5310-225-6993 5310-809-5998 4730-595-2834 4730-908-3194 4820-277-1765 4730-684-1032 5310-584-5272 4730-00-196-1465 4730-00-181-7595 4730-196-1502 5310-282-7818 5330-684-3430 4730-277 -6447 22-38 Change 8 REF NUMBER & MFR CODE (5) (6) (7) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER DESCRIPTION ON CODE PLATE, IDENTIFICATION: PU-625/G 13205E4916-19 (97403) SCREW, DRIVE: NO. 4-7 X .19 IN. LG MS21318-20 (96906) GROUP 29 - AUXILIARY GENERATORS AND ENGINES 2901 - GENERATORS AND ENGINE ASSEMBLY CAPSCREW, HEXAGON HEAD: 1/2-13 X 1 3/4 IN. LG MS90725-114 (96906) GENERATOR SET: MEP-016A MILG52367TYPE1 (81349) NUT, SELF-LOCKING: 1/2-13 MS51922-33 (96906) WASHER: 1/2 IN. 13216E7602 (97403) WASHER: 1/2 IN. NOM. SIZE MS27183-18 (96906) WASHER: BEVELED 1306E4482-2 (97403) 2916 - ENGINE LUBRICATION SYSTEM ADAPTER: 1/2-20 X 1/4-18 SAEJ514 (81343) CLAMP MS35842-11 (96906) COCK, PLUG, SPRING, KEY: 1/4-18 X 1/4-18 THD SIZE MS35930-2 (96906) HOSE: 1/2-10X 10 IN LGEA SAEJ30CL30RSTYPE1 (81343) HOSE: 1/2-10 IN. ID (AS REQUIRED) SAEJ30CL30RSTYPE1 (81343) LOCK WASHER MS35332-48 (96906) NIPPLE, CLOSE WWN351 (81348) COUPLING: 1/4 IN. WWVP521 (81348) NIPPLE: 1/4 IN. IPS X 1 1/2 IN. LG WWN351 (81348) NUT AN924-5 (88044) PACKING, PREFORMED: 0 RING MS28775-013 (96906) UNION: BULKHEAD AN832-5 (88044) INC OF IN MEAS UNIT ALLOWANCE ALLOWANCE 100 (9) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. EA 1 EA 4 * * * * * * * * EA 8 * * * * * * * EA 2 * * * * * * EA 8 * * * * * * EA 8 EA 8 EA 8 EA 2 * * * * * * * EA 4 * * * * * * EA 2 * * * * * 2 * * * * * * * * FT (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) * * * 2211 2211 38 * 22-6 27 * * 24 * * 2211 22-6 22-6 29 22-6 31 22-6 28 * 22-6 52 * * 22-6 58 * * * 22-6 55 * * * * 22-6 57 * * * * * * * * * * 39 30 EA 2 * * * * * * * * 22-6 60 EA 2 * * * * * * * * 22-6 54 EA 2 * * * * * * * * 22-6 53 EA 2 * * * * * * * * 22-6 56 EA 2 * * * * * * * * 22-6 61 EA 2 * * * * * * * * 22-6 51 EA 2 22-6 59 TM 5-6115-365-15 C3 (1) (2) (3) (4) DESCRIPTION FEDERAL USABLE UNIT SMR CODE STOCK NUMBER F 00283 5305-988-1725 F 00284 X2 F 00285 P F 00286 X2 F 00287 X2 F 00288 F 00289 F 00290 F 00291 F 00292 5305-984-6214 5310-022-8834 SCREW, MACHINE, PAN: HEAD: 1/4-20 X 3/4 IN. LG M35206-281 (96906) SCREW, MACHINE, PAN, HEAD: 10-24 X1 IN. LG M3535206-267 (96906) STUFFING TUBE 13212E3582-4 (97403) SWITCH, ROTARY: 30 AMP 13205E5022 (97403) TERMINAL BOARD 13212E3606 (97403) TERMINAL, LOAD 132C8E5820-6 (97403) WASHER: FLAT, NO. 10 BSC SIZE MS27183-8 (96916) WASHER: FLAT, NO. IN BSC SIZE MS27183-8 (96906) WASHER: FLAT, 1/4 IN. BSC SIZE 3527183-11 (96906) WASHER: FLAT, 1/4 IN. NOM. SIZE F 00293 5310-045-3296 F 00294 REF NUMBER & MFR CODE ON CODE (5) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC OF IN MEAS UNIT (6) (7) ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. EA 4 * * * * * * * * 22-8 27 EA 6 * * * * * * * * 22-8 33 EA 2 22-8 3 EA 1 22-8 43 EA 1 22-8 32 EA 4 22-8 37 EA 12 * * * * * * * * 22-8 34 LA 16 * * * * * * * * 22-8 48 EA 4 * * * * * * * * 22-8 28 EA 4 * * * * * * * * 22-8 39 MS35333-108 (96906) WASHER: LOCK, NO. 10 NOM. SIZE EA 16 * * * * * * * * 22-8 49 5310-045-3296 MS35338-43 (96906) WASHER: LOCK, NO. 10 NOM. SIZE EA 6 * * * * * * * * 22-8 35 F 00295 5310-184-8970 MS35338-43 (96906) WASHER: LOCK, 1/4 IN. NOM. SIZE EA 8 * * * * * * * * 22-8 40 F 00296 F 00297 X2 F 00298 F 00299 00300 O 00301 5310-080-6004 EA 4 * * * * * * * * 22-8 8 EA 4 * * * * * * * * 22-8 13 EA 2 22-8 22 EA 4 * * * * * * * * 22-8 12 EA 4 * * * * * * * * 64 X2 O 00302 O 00303 O 00304 O 00305 X2 O 00306 5340-106-0552 EA 4 EA 2 * * * * * * * * 2211 2211 22-8 EA 1 * * * * * * * * 22-8 15 EA 4 * * * * * * * * 62 E4 1 2211 22-8 5930-878-6722 5940-904-9634 5310-809-8546 5310-809-8546 5310-809-3078 5310-087-4652 5310-080-6004 5310-877-5797 5310-918-6921 5310-543-4717 5305-989-7435 5307-722-9437 M35338-1301 (96906) WASHER: FLAT, 3/8 IN. BSC SIZE MS27183-14 (96906) NUT, SELF-LOOKING, HEXAGON: 3/8-16 THD SIZE MS51922-17 (96906) STIFFENER 13205E5140-2 (97403) WASHER: FLAT, 3/8 IN. BSC SIZE MS27183-14 (96906) 4216 - MISCELLANEOUS WIRING AND FITTINGS NUT, SELF-LOCKING, HEXAGON: NO. 10-32 THD SIZE MS21044N3 (96906) CLAMP: LOOP, 3/4 IN. OD, TUBE M321104112 (96906) NUT, PLAIN, HEXAGON: JAM M316203-39 (96906) NUT, PLAIN, WING: 3/8-16 THD SIZE MS35425-28 (96906) SCREW, MACHINE: 10-32 X 5/8 IN. LG MS35207-264 (96906) STUD: GROUNDING 13214E1223 (97403) * * * * * * * * 61 21 16 22-39 TM 5-6115-365-15 C3 (1) (2) (3) (4) DESCRIPTION FEDERAL SMR CODE STOCK NUMBER F 00283 5305-988-1725 F 00284 X2 F 00285 P F 00286 X2 F 00287 X2 F 00288 F 00289 F 00290 F 00291 F 00292 5305-984-6214 F 00293 F 00294 F 00295 F 00296 F 00297 X2 F 00298 F 00299 00300 O 00301 5310-045-3296 X2 O 00302 O 00303 O 00304 O 00305 X2 O 00306 5340-106-0552 22-40 5930-878-6722 5940-904-9634 5310-809-8546 5310-809-8546 5310-809-3078 5310-022-8834 5310-045-3296 5310-184-8970 5310-080-6004 5310-087-4652 5310-080-6004 5310-877-5797 5310-918-6921 5310-543-4717 5305-989-7435 5307-722-9437 USABLE UNIT REF NUMBER & MFR CODE ON CODE SCREW, MACHINE, PAN HEADS: 1/4-20 X 3/4 IN. LG MS35206-281 (96906) SCREW, MACHINE, PAN HEAD: 10-24 X 1 IN. LG MS35206-267 (96906) STUFFING TUBE 13212E3582-4 (97403) SWITCH, ROTARY: 30 AMP 13205E5 022 (97403) TERMINAL BOARD 13212E3606 (97403) TERMINAL, LOAD 13208E5820-6 (97403) WASHER: FLAT, NO. 10 BSC SIZE MS27183-8 (96906) WASHER: FLAT, NO. 10 BSC SIZE MS27183-8 (96906) WASHER: FLAT, 1/4 IN. BSC SIZE MS27183-11 (96906) WASHER: FLAT, 1/4 IN. NOM. SIZE MS35333-108 (96906) WASHER: LOCK, NO. 10 NOM. SIZE MS35338-43 (96906) WASHER: LOCK, NO. 10 NOM. SIZ E MS35338-43 (96906) WASHER: LOCK, 1/4 IN. NOM. SIZE MS35338-101 (96906) WASHER: FLAT, 3/8 IN. BSC SIZE MS27183-14 (96906) NUT, SELF-LOCKING, HEXAGON: 3/8-16 THD SIZE MS51922-17 (96906) STIFFENER 13205E5140-2 (97403) WASHER: FLAT, 3/8 IN. BSC SIZE MS27183-14 (96906) 4216 - MISCELLANEOUS WIRING AND FITTINGS NUT, SELF-LOCKING, HEXAGON: NO. 10-32 THD SIZE MS21044N3 (96906) CLAMP: LOOP, 3/4 IN. OD, TUBE MS21104D12 (96906) NUT, PLAIN, HEXAGON: JAM MS16203-39 (96906) NUT, PLAIN, WING: 3/8-16 THD SIZE MS35425-28 (96906) SCREW, MACHINE: 10-32 X 5/8 IN. LG MS35207-264 (96906) STUD: GROUNDING 13214E1223 (97403) (5) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER INC OF IN MEAS UNIT (6) (7) ALLOWANCE ALLOWANCE 100 (9) (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. EA 4 * * * * * * * * 22-8 27 EA 6 * * * * * * * * 22-8 33 EA 2 22-8 3 EA 1 22-8 43 EA 1 22-8 32 EA 4 22-8 37 EA 12 * * * * * * * * 22-8 34 EA 16 * * * * * * * * 22-8 4 EA 4 * * * * * * * * 22-8 28 EA 4 * * * * * * * * 22-8 39 EA 16 * * * * * * * * 22-8 49 EA 6 * * * * * * * * 22-8 35 EA 8 * * * * * * * * 22-8 40 EA 4 * * * * * * * * 22-8 8 EA 4 * * * * * * * * 22-8 13 EA 2 * * * * * * * * 22-8 22 EA 4 * * * * * * * * 22-8 12 EA 4 * * * * * * * * 64 EA 4 BA 2 * * * * * * * * 2211 2211 22-8 EA 1 * * * * * * * * 22-8 15 EA 4 * * * * * * * * 62 EA 1 2211 22-8 * * * * * * * * 61 21 16 TM 5-6115-365-15 (1) (2) (3) (4) USABLE UNIT FEDERAL SMR CODE STOCK NUMBER O 00307 O 00308 X2 O 00309 O 00310 O 00311 5940-688-6010 O 00312 X2 00313 PB O 00313 X2 00314 XB O 00314 6145-395-8799 5310-809-8546 5310-187-2413 5310-913-9776 5310-913-9776 6110-400-7592 REF NUMBER & MFR CODE (5) (6) (7) (8) 1-YR ALW QTY 30-DAY DS MAINT 30-DAY GS MAINT PER DESCRIPTION ON CODE TERMINAL LUG: CRIMP STYLE, 3/8 IN. BSC SIZE MS20659-10 (96906) WASHER: FLAT, NO. 10 BSC SIZE MS27183-8 (96906) WASHER: FLAT, ELECTRIC, 3/8 IN. BSC SIZE AN961-616 (88044) WASHER: LOCK, 3/81 IN. NOM. SIZE MS35335-91 (96906) WASHER: LOCK, EXTERNAL TOOTH, 3/8 IN. BSC SIZE MS35335-91 (96906) WIRE, ELECTRIC: NO. 6 AWG (AS REQUIRED) QQW343TYPERBR (81348) CABLE: 105 IN. LG 13212E3571-4 (97403) DISTRIBUTION BOX 13205E5079-3 (97403) CABLE: 441N. LG 13212E3570-3 (97403) BRACKET, DISTRIBUTION BOX 13205E5117(97403) INC OF IN MEAS UNIT ALLOWANCE ALLOWANCE 100 (9) 100 FIG. ITEM (a) (b) (c) (a) (b) (c) EQUIP 1-20 21-50 51-100 1-20 21-50 51-100 CNTGCY EQUIP NO. NO. EA 2 o o o o o o o o EA 4 o o o o o o o o EA 1 EA 2 o o o o o o o o EA 2 o o o o o o o o o o o o o o o o FT EA EA 1 1 (10) DEPOT MAINT ILLUSALW TRATION PER (a) (b) 228 2211 228 228 228 19 2211 228 228 22- 65 22- 63 20 17 18 1 23 2 8 10 8 Change 10 22-41/(22-42 blank) TM 5-6115-365-15 CHAPTER 23 GENERATOR SET PU-650B/G Section I. DESCRIPTION AND DATA 23-1. Description a. General. The trailer mounted generator set, PU-650B/G, consists of a 60 KW, 50/60 Hertz, diesel engine driven generator, mounted on a 2 1/2 ton, two wheel modified trailer, Model M200A1 (Fig. 23-1). c. Generator and Engine. For description, operation and maintenance information, refer to TM 5-6115-545-12. d. Trailer. For description, lubrication, maintenance, refer to TM 9-2330-205-14. and b. Function. The generator set PU-650B/G is a mobile power unit cable of furnishing 60 KW, 50/60 Hertz power. Figure 23-1. Side and top view of generator set PU-650BIG. 23-2. Tabulated Data Table 23-1 lists components for the PU-650B/G generator set. Table 23-1. PU-650BI/G Components NSN 2330-00-331-2307 6115-00-118-1243 4210-00-270-4512 5975-00-878-3791 5120-00-251-4489 2910-00-066-1235 Qty 1 1 1 1 1 1 Nomenclature Trailer, 2 1/2 Ton, Model M200A1 Generator Set, PU-650B/G, 60 KW, 50/60 Hz, DED, Mdl. MEP-006A Fire Extinguisher Ground Rod Assembly Sledge Hammer Adapter Assembly Change 11 23-1 TM 5-6115-365-15 Section II. OPERATING INSTRUCTIONS WARNING Wheels must be blocked, brakes set, and leg supports down in support position before operating the equipment. Never operate the generator set until it has been properly grounded. Electrical defects in the load lines or equipment can cause death by electrocution when contact is made with an ungrounded system. Never operate the generator set in an inclosed area unless the exhaust gases are piped to the outside. Inhalation of exhaust fumes will result in serious illness or death. 23-3. Setting-Up Instructions (c) A metal plate (9 sq. ft.) buried at a depth of 4 feet. a. Leveling. (1) Locate the trailer on as level a surface as possible in order for the generator set to operate efficiently. (2) Set brakes and block wheels securely to prevent any movement. Operate the hand brake at weekly intervals to assure freedom of linkage. (3) Pull leg supports down and adjust length for firm contact with ground. b. Grounding. (2) The ground lead must be No. 6 AWG copper wire bolted or clamped to the rod, plate or piping system. (3) Connect the other end of the ground lead to the generator set ground stud. 23-4. Starting a. Perform the pre-starting procedures described in paragraph 1-3. b. Start the generator TM 5-6115-545-12. (1) The generator set must be grounded prior to operation. The ground may be any of three methods, depending on the location and terrain. (a) A ground rod driven to a depth of 8 set as instructed in 23-5. Stopping Stop the generator TM 5-6115-545-12. set as instructed in instructed in feet. 23-6. Operation (b) An piping system. underground metallic water Operate the generator TM 5-6115-545-12. set as ¶U.S. GOVERNMENT PRINTING OFFICE: 1991 - 554-030/40122 23-2 Change 6 TM 5-6115-365-15 C3 Section III. ORGANIZATIONAL REPAIR PARTS (2) National Stock Number (3) Description (4) Unit of issue Recoverability Maintennance Source (1) Source maintenance and recoverability code (5) Quantity incorporated in unit (6) 15-day organizational maint allowances (a) (b) (c) (d) 1-5 PA O ZZ 5730-00-809-9703 PA O ZZ PA O ZZ 4730-00-908-3194 PA O ZZ 5310-00-088-1251 PA O ZZ 5310-00-809-4058 PA O ZZ 5305-00-068-0502 XB O ZZ PA O ZZ 5340-00-999-6277 PA O ZZ 5310-00-080-8495 PA O ZZ 5310-00-582-5965 PA O ZZ 5310-00-809-4058 XB O ZZ XB O ZZ 6115-00-450-6593 XB O ZZ 5306-00-197-1552 PA O ZZ 5120-00-203-4656 XB O ZZ 2510-00-947-9219 XB O ZZ 2510-00-947-7727 XB O ZZ XB O ZZ XB O ZZ 2510-00-924-8707 XB O ZZ 2510-00-924-8697 XB O ZZ 2510-00-926-3517 PA O ZZ 5305-00-225-8499 PA O ZZ 5310-00-087-0057 GROUP 01 - ENGINE 0106 - ENGINE LUBRICATING SYSTEM ELBOW. OIL DRAIN MS24519-9 (96906) HOSE, OIL DRAIN MIL-H-6000 (81349) CLAMP, HOSE: Oil drain MS 35482-11 (96906) GROUP 15 - FRAME, TOWING ATTACHMENTS AND DRAWBARS 1501 - FRAME ASSEMBLY NUT, SELF-LOCKING, HEXAGON: Hammer clip and bracket mtg. MS51922-1 (96906) WASHER, FLAT: Hammer clip and bracket MS27183-10 (96906) SCREW, CAP, HEXAGON HEAD: Hammer clip and bracket MS90725-6 (96906) CLPP, SPRING: Hammer 13214E1213-1 (97403) BRACKET ASSEMBLY, HAMMER 13214E1214 (97403) NUT, PLAIN, WING MS35425-39 (96906) WASHER, LOCK MS35338-44 (96906) WASHER, FLAT MS27183-10 (96906) PLATE, HOLDDOWN 13214E1216 (97403) BRACKET 13214E1215 (97403) BOLT, WELDING MS51934-23 (96906) HAMMER GGGH86 (81348) STEP, FRONT, ROAD SIDE 13214E1462 (97403) STEP, FRONT, CURB SIDE 13214E1461 (97403) STEP, REAR, ROAD SIDE 13214E1261 (97403) STEP, REAR, CURB SIDE 13214E1259 (97403) FENDER, CURB SIDE 13214E1263 (97403) FENDER, ROAD SIDE 13214E1264 (97403) PLATFORM 13214E1298 (97403) SCREW, CAP, HEXAGON HEAD: Fender and step mtg. MS90725-34 (96906) WASHER, FLAT: Fender, step and bracket mtg. MS27183-12 (96906) EA 1 EA 1 EA 1 EA 3 EA 3 EA 3 EA 1 EA 1 EA 2 EA 2 EA 2 EA 1 EA 1 EA 2 EA 1 EA 1 EA 1 EA 1 EA 1 EA 1 EA 1 EA 1 EA 48 EA 140 6-20 (7) Illustration (a) Fig. 21-50 51-100 No. (b) Item No. Change 6 23-3 TM 5-6115-365-15 C3 Maintennance Recoverability (2) National Stock Number Source (1) Source maintenance and recoverability code PA O ZZ XB O ZZ PA O ZZ 5305-00-269-3213 PA O ZZ 5310-00-950-1310 PA O ZZ 5310-00-087-4652 XB O Description (4) Unit of issue (5) Quantity incorporated in unit (6) 15-day organizational maint allowances (a) (b) (c) (d) 1-5 5310-00-984-3806 ZZ PA O ZZ XB O ZZ XB O ZZ 9520-00-945-7542 PA O ZZ 5305-00-225-8503 XB O ZZ XB O ZZ 9520-00-947-7219 XB O ZZ 2510-00-923-1254 XB O ZZ XB O ZZ 5340-00-944-2691 XB O ZZ 5340-00-989-3304 XB O ZZ 5340-00-999-6253 XB O ZZ 5340-00-087-7676 XB O ZZ 5340-00-999-6441 PA O ZZ 5305-00-042-6417 PA O ZZ 5310-00-809-5998 PA O ZZ 5310-00-225-6993 PA O ZZ 5310-00-939-9204 23-4 Change 6 (3) 5305-00-225-8500 1501 - FRAME ASSEMBLY - Continued NUT, SELF-LOCKING, HEXAGON: Fender, step and bracket mtg. MS51922-9 (96906) BRACKET, REAR STEP: Curbside 13214E1309-2 (97403) SCREW, CAP, HEXAGON HEAD: Rear step bracket MS90725-62 (96906) WASHER, FLAT: Rear step bracket MS27183-14 (96906) NUT, SELF-LOCKING, HEXAGON: Rear step bracket MS51922-17 (96906) BRACKET, REAR STEP: Roadside 13214E1309-1 (97403) SCREW, CAP, HEXAGON HEAD: Fender mtg. MS90725-35 (96906) SPACER, CHANNEL 13214E1267-1 (97403) CHANNEL, FRONT 13214E1268 (97403) SCREW, CAP, HEXAGON HEAD: Channel mtg. MS90725-39 (96906) SPACER, FRONT STEP 13214E1267-2 (97403) CHANNEL, FRONT STEP 13214E1463 (97403) BRACKET, BRAKE 13214E1269 (97403) BRACKET, BRAKE CABLE 13214E1270 (97403) STRAP, BRAKE CABLE 13214E1271 (97403) SPACER, BRAKE BRACKET 13214E1272 (97403) ANCHOR, PLATFORM 13214E1303 (97403) BRACKET, PLATFORM: LH 13214E1299 (97403) BRACKET, PLATFORM: RH 13214E1300 (97403) SCREW, CAP, HEXAGON HEAD: Platform bracket MS90725-113 (96906) WASHER, FLAT: Platform bracket MS27183-18 (96906) NUT, SELF-LOCKING, HEXAGON: Platform bracket MS51922-33 (96906) SCREW, CAP, HEXAGON HEAD: Platform mtg. MS90725-187 (96906) EA 72 EA 1 EA 6 EA 6 EA 6 EA 1 EA 10 EA 2 EA 1 EA 2 EA 12 EA 1 EA 2 EA 2 EA 2 EA 4 EA 2 EA 1 EA 1 EA 6 EA 6 EA 6 EA 2 6-20 (7) Illustration (a) Fig. 21-50 51-100 No. (b) Item No. TM 5-6115-365-15 C3 (2) National Stock Number O ZZ 5310-00-809-8533 PA O ZZ 5310-00-067-6356 XB O ZZ PA O ZZ PA O ZZ 5310-00-809-4058 PA O ZZ 5310-00-088-1251 PA PA PA O O O O Description (4) Unit of issue ZZ ZZ ZZ ZZ XB O ZZ XB O ZZ XB O ZZ XB O ZZ XB O ZZ XB O ZZ XB O ZZ XB O ZZ XB O ZZ XB O ZZ XB O ZZ (5) Quantity incorporated in unit (6) 15-day organizational maint allowances (a) (b) (c) (d) 1-5 PA PA (3) Recoverability Maintennance Source (1) Source maintenance and recoverability code 2510-00-948-3253 5305-00-225-9081 5310-00-984-3806 5310-00-080-6004 5305-00-225-8498 2910-00-066-1235 4710-00-185-6948 5365-00-402-5125 3740-00-902-1479 1501 - FRAME ASSEMBLY - Continued WASHER, FLAT: Platform mtg. MS27183-23 (96906) NUT, SELF-LOCKING: HEXAGON: Platform mtg. MS51922-57 (96906) BRACKET, LIGHT 13214E1308 (97403) SCREW, CAP, HEXAGON HEAD: bracket mtg. MS90725-8 (96906) WASHER, FLAT: Light bracket mtg. MS27183-10 (96906) NUT, SELF-LOCKING, HEXAGON: Light bracket mtg. MS51922-1 (96906) SCREW, CAP, HEXAGON HEAD: Front step MS90725-36 (96906) GROUP 18 - BODY, CAB, HOOD AND HULL 1808 - BOXES, CARRYING CASES NUT, SELF-LOCKING, HEXAGON: Accessory box mtg. MS51922-9 (96906) WASHER. FLAT: Accessory box mtg. MS27183-13 (96906) SCREW, CAP, HEXAGON HEAD: Accessory box mtg. MS90725-33 (96906) BOX, ACCESSORY 13214E1256 (97403) HINGE, CONTINUOUS MS35825-ID (69606) RIVET, SOLID: Latch mtg. MS20613-4PS (96906) LATCH AND STRIKE ASSEMBLY MS18015-1 (96906) GROUP 22 - BODY CHASSIS OR HULL 2202 - ACCESSORY ITEMS ADAPTER, FUEL DRUM 13211E7541 (97403) PIPE, EXTENSION 13211E7542 (97403) PIPE, STAND 13211E7543 (97403) WASHER, BRASS 13211E7544 (97403) RING, SEALING 13211E7546 (97403) WASHER, STEEL 13200E6361 (97403) HEAD 13211E7548 (97403) EA 4 EA 2 EA 1 EA 2 EA 2 EA 2 EA 2 EA 3 EA 3 EA 3 EA 1 EA 1 EA 8 EA 2 EA 1 EA 1 EA 1 EA 1 EA 1 EA 1 EA 1 6-20 (7) Illustration (a) Fig. 21-50 51-100 No. (b) Item No. Change 6 23-5 TM 5-6115-365-15 C3 (2) National Stock Number O ZZ XB O ZZ PA O ZZ 5310-00-209-1239 PA O ZZ 4730-00-277-5115 XB O ZZ PA O ZZ PA O ZZ 3740-00-902-1481 XB O ZZ XB O ZZ PA O ZZ 5310-00-269-4040 PA O ZZ 5310-00-823-8803 XB O ZZ PA O ZZ 5305-00-724-7222 PA O ZZ 5310-00-543-4717 PA O ZZ PA O ZZ O Description (4) Unit of issue ZZ 5310-00-187-2413 5310-00-584-7995 PA O ZZ 5310-00-584-7996 PA O ZZ 5310-00-022-8847 XB O ZZ 5307-00-722-9437 PA O ZZ 23-6 Change 6 (5) Quantity incorporated in unit (6) 15-day organizational maint allowances (a) (b) (c) (d) 1-5 XB PA (3) Recoverability Maintennance Source (1) Source maintenance and recoverability code 2202 - ACCESSORY ITEMS - Continued CLAMP 13200E6363 (97403) WASHER, RUBBER 13211E7547 (97403) WASHER, LOCK MS35335-00 (96906) NIPPLE AN816-5-4 (81352) SCREW, SHOULDER 13211 E7545 (97403) ROD, GROUND MIL-R-11461 (81349) 2210 - DATA PLATES SCREW, DRIVE: Identification plate mtg. MS21318-21 (96906) PLATE, IDENTIFICATION 13216E7604-36 (97403) PLATE, IDENTIFICATION: Ground 13205E4918 (97403) GROUP 40 - ELECTRIC MOTORS AND GENERATORS 4000 - MAJOR ASSEMBLAGE NUT, SELF-LOCKING, HEXAGON: Generator mtg. MS51922-49 (96906) WASHER, FLAT: Generator mtg. MS27183-21 (96906) WASHER, BEVEL: Generator mtg. 13206E4482-3 (97403) SCREW, CAP, HEXAGON HEAD: Generator mtg. MS90728-164 (96906) 4019 - RADIO INTERFERENCE SUPPRESSION NUT, PLAIN. WING: Ground stud MS35425-28 (96906) WASHER, FLAT: Ground and AN961-616S (81352) WASHER, FLAT: Ground Stud (Optional) AN961-616T (81352) NUT, PLAIN, HEXAGON: Ground lead to stud MS16203-27 (96906) NUT, PLAIN, HEXAGON: Stud MS16203-39 (96906) WASHER. LOCK: Stud MS35333-110 (96906) STUD, GROUND 13214E1223 (97403) TERMINAL LUG: Ground stud MS20659-110 (96906) EA 1 EA 1 EA 2 EA 1 EA 2 EA 2 EA 4 EA 1 EA 1 EA 4 EA 4 EA 4 EA 4 EA 1 EA 4 EA 4 EA 1 EA 2 EA 2 EA 1 EA 1 6-20 (7) Illustration (a) Fig. 21-50 51-100 No. (b) Item No. TM 5-6115-365-15 C3 Section III. ORGANIZATIONAL REPAIR PARTS (2) National Stock Number O ZZ PA O ZZ 4210-00-270-4512 PA O ZZ 5310-00-087-4652 O Description (4) Unit of issue ZZ PA O ZZ XB O ZZ (5) Quantity incorporated in unit (6) 15-day organizational maint allowances (a) (b) (c) (d) 1-5 PA PA (3) Recoverability Maintennance Source (1) Source maintenance and recoverability code 5310-00-080-6004 5305-00-984-5691 4019 - RADIO INTERFERENCE SUPPRESSION - Continued WIRE, ELECTRICAL: Ground QQW343CLASSB, TYPE C, XAR1 GROUP 76 - FIRE FIGHTING EQUIPMENT COMPONENTS 7603 - FIRE EXTINGUISHERS EXTINGUISHER, FIRE OE910 (81348) NUT, SELF-LOCKING, HEXAGON: Extinguisher bracket MS51922-17 (96906) WASHER, FLAT: Extinguisher bracket MS27183-14 (96906) SCREW, MACHINE: Extinguisher bracket MS352067-311 (96906) BRACKET, FIRE EXTINGUISHER 13214E1235 (97403) EA 1 EA 1 EA 4 EA 4 EA 4 EA 1 6-20 (7) Illustration (a) Fig. 21-50 51-100 No. (b) Item No. Change 6 23-7 TM 5-6115-365-15 C3 Section IV. DIRECT SUPPORT, GENERAL SUPPORT, AND DEPOT PARTS (4) (5) Source maintenance and recoverability code National Stock Number Description Unit of issue Quantity incorporated in unit Recoverability (3) Maintennance (2) Source (1) PA O ZZ PA O ZZ PA O ZZ 4730-00-908-3194 PA O ZZ 5310-00-088-1251 PA O ZZ 5310-00-809-4058 PA O ZZ 5305-00-068-0502 XB O ZZ PA O ZZ 5340-00-999-6277 PA O ZZ 5310-00-080-8495 PA O ZZ 5310-00-582-5965 PA O ZZ 5310-00-809-4058 XB O ZZ XB O ZZ 6115-00-450-6593 XB O ZZ 5306-00-197-1552 PA O ZZ 5120-00-203-4656 XB O ZZ 2510-00-947-9219 XB O ZZ 2510-00-947-7727 XB O ZZ XB O ZZ XB O ZZ 2510-00-924-8707 XB O ZZ 2510-00-924-8697 XB O ZZ 2510-00-92i-3517 PA O ZZ 5305-00-225-8499 23-8 Change 6 (a) 1-20 4730-00-809-9703 GROUP 01 - ENGINE 0106 - ENGINE LUBRICATING SYSTEM ELBOW, OIL DRAIN MS24519-9 (96906) HOSE, OIL DRAIN MIL-H-6000 (81349) CLAMP, HOSE: Oil drain MS35482-11 (96906) GROUP 15 - FRAME, TOWING ATTACHMENTS AND DRAWBARS 1501 - FRAME ASSEMBLY NUT, SELF-LOCKING, HEXAGON: Hammer clip and bracket mtg. MS51922-1 (96906) WASHER, FLAT: Hammer clip and bracket MS27183-10 (96906) SCREW, CAP HEXAGON HEAD: Hammer clip and bracket MS90725-6 (96906) CLIP, SPRING: Hammer 13214E1213-1 (97403) BRACKET ASSEMBLY, HAMMER 13214E1214 (97403) NUT, PLAIN, WING MS35425-39 (96906) WASHER, LOCK MS3533844 (96906) WASHER, FLAT MS27183-10 (96906) PLATE, HOLDDOWN 13214E1216 (97403) BRACKET 13214E1215 (97403) BOLT, WELDING MS51934-23 (96906) HAMMER GGGH86 (81348) STEP, FRONT ROADSIDE 13214E1462 (97403) STEP, FRONT, CURBSIDE 13214E1461 (97403) STEP, REAR, ROADSIDE 13214E1261 (97403) STEP, REAR, CURBSIDE 13214E1259 (97403) FENDER, CURBSIDE 13214E1263 (97403) FENDER, ROADSIDE 13214E1264 (97403) PLATFORM 13214E1298 (97403) SCREW, CAP, HEXAGON HEAD: Fender and step mtg. MS90725-34 (96906) EA 1 EA 1 EA 1 EA 3 EA 3 EA 3 EA 1 EA 1 EA 2 EA 2 EA 2 EA 1 EA 1 EA 2 EA 1 EA 1 EA 1 EA 1 EA 1 EA 1 EA 1 EA 1 EA 48 (7) 30-Day GS maint. ALW (6) 30-day DS maint. ALW. (b) (c) 21-50 51-100 (a) 1-20 (b) (7) Illustration (c) (a) Fig. 21-50 51-100 No. Item No. TM 5-6115-365-15 C3 (4) (5) Source maintenance and recoverability code National Stock Number Description Unit of issue Quantity incorporated in unit Recoverability (3) Maintennance (2) Source (1) PA O ZZ PA O ZZ XB O ZZ PA O ZZ PA O ZZ PA O ZZ XB O ZZ PA O ZZ XB O ZZ XB O ZZ PA O ZZ XB O ZZ XB O ZZ XB O ZZ XB O ZZ XB O ZZ XB O ZZ XB O ZZ XB O ZZ XB O ZZ PA O ZZ PA PA O O ZZ ZZ (a) 1-20 5310-00-087-0057 WASHER, FLAT: Fender, step and bracket mtg. MS27183-12 (96906) 5310-00-984-3806 NUT, SELF-LOCKING HEXAGON: Fender, step and bracket mtg. MS51922-9 (96906) BRACKET, REAR STEP: Curbside 13214E1309-2(97403) 5305-00-269-3213 SCREW, CAP, HEXAGON HEAD: Rear step bracket MS90725-62 (96906) 5310-00-950-1310 WASHER, FLAT: Rear step bracket MS27183-14 (96906) 5310-00-087-4652 NUT, SELF-LOCKING, HEXAGON: Rear step bracket MS51922-17 (96906) BRACKET, REAR STEP: Roadside 13214F1309-1 (97403) 5305-00-225-8500 SCREW, CAP, HEXAGON HEAD: Fender mtg. MS90725-35 (96906) SPACER, CHANNEL 13214E1267-1 (97403) 9520-00-945-7542 CHANNEL, FRONT 13214E1268 (97403) 5305-00-225-8503 SCREW, CAP, HEXAGON HEAD: Channel mtg. MS90725-39 (96906) SPACER, FRONT STEP 13214E1267-2 (97403) 9520-00-947-7219 CHANNEL, FRONT STEP 13214E1463 (97403) 2510-00-923-1254 BRACKET, BRAKE 13214E1269 (97403) BRACK ET, BRAKE CABLE 13214E1270 (97403) 5340-00-944-2691 STRAP, BRAKE CABLE 13214E1271 (97403) 5340-00-989-3304 SPACER, BRAKE BRACKET 13214F1272 (97403) 5340-00-999-6253 ANCHOR, PLATFORM 13214E1303 (97403) 5340-00-087-7676 BRACKET, PLATFORM: LH 13214E1299 (97403) 5340-00-999-6441 BRACKET, PLATFORM: RH 13214E1300 (97403) 5305-00-042-6417 SCREW, CAP, HEXAGON HEAD: Platform bracket MS90725-113 (96906) 5310-00-809-5998 WASHER, FLAT: Platform bracket MS27183-18 (96906) 5310-00-225-6993 NUT, SELF-LOCKING, HEXAGON: Platform bracket MS51922-33 (96906) EA 140 EA 72 EA 1 EA 6 EA 6 EA 6 EA 1 EA 10 EA 2 EA 1 EA 12 EA 2 EA 1 EA 2 EA 2 EA 2 EA 4 EA 2 EA 1 EA 1 EA 6 EA 6 EA 6 (7) 30-Day GS maint. ALW (6) 30-day DS maint. ALW. (b) (c) 21-50 51-100 (a) 1-20 (b) (7) Illustration (c) (a) Fig. 21-50 51-100 No. Item No. Change 6 23-9 TM 5-6115-365-15 C3 (4) (5) Source maintenance and recoverability code National Stock Number Description Unit of issue Quantity incorporated in unit Recoverability (3) Maintennance (2) Source (1) PA O ZZ 5305-00-939-9204 PA O ZZ 5310-00-809-8533 PA O ZZ 5310-00-067-6356 XB O ZZ 2510-00-948-3253 PA O ZZ PA O ZZ 5310-00-809-4058 PA O ZZ 5310-00-088-1251 PA O ZZ 5305-00-225-9081 PA O ZZ 5310-00-984-3806 PA O ZZ 5310-00-080-6004 PA O ZZ 5305-00-225-8498 XB O ZZ XB O ZZ XB O ZZ XB O ZZ XB F FD XB F FD XB O ZZ XB O ZZ XB O ZZ 23-10 Change 6 (a) 1-20 2330-00-331-2307 2910-00-066-1235 4710-00-185-6948 SCREW, cap, HEXAGON HEAD: Platform mtg. MS90725-187 (96906) WASHER, FLAT: Platform mtg. MS27183-23 (96906) NUT, SELF-LOCKING HEXAGON: Platform mtg. MS51922-57 (96906) BRACKET, LIGHT 13214E1308 (97403) SCREW, CAP, HEXAGON HEAD: Light bracket mtg. MS90725-8 (96906) WASHER, FLAT: Light bracket mtg. MS27183-10 (96906) NUT, SELF-LOCKING, HEXAGON: Light bracket mtg. MS51921-1 (96906) SCREW, CAP, HEXAGON HEAD: Front step MS90725-36 (96906) GROUP 18 - BODY CAB, HOOD AND HULL 1808 - BOXES, CARRYING CASES NUT, SELF-LOCKING, HEXAGON: Accessory box mtg. MS51922-9 (96906) WASHER, FLAT: Accessory box mtg. MS27183-13 (96906) SCREW, CAP, HEXAGON HEAD: Accessory box mtg. MS90725-33 (96906) BOX, ACCESSORY 13214E1256 (97403) HINGE, CONTINUOUS MS35825-1D (96906) RIVET, SOLID: Latch mtg. MS20613-4PS (96906) LATCH AND STRIKE ASSEMBLY MS18015-1 (96906) 1810 - CARGO BODY TRAILER 13214E1257 (97403) CHASSIS 13214E1258 (97403) GROUP 22 - BODY CHASSIS OR HULL, AND ACCESSORY ITEMS 2202 - ACCESSORY ITEMS ADAPTER. FUEL RRUM 13211E7541 (97403) PIPE, EXTENSION 13211E7542 (97403) PIPE, STAND 13211E7543 (97403) EA 2 EA 4 EA 2 EA 1 EA 2 EA 2 EA 2 EA 2 EA 3 EA 3 EA 3 EA 1 EA 1 EA 8 EA 2 EA 1 EA 1 EA 1 EA 1 EA 1 (7) 30-Day GS maint. ALW (6) 30-day DS maint. ALW. (b) (c) 21-50 51-100 (a) 1-20 (b) (7) Illustration (c) (a) Fig. 21-50 51-100 No. Item No. TM 5-6115-365-15 C3 (4) (5) Source maintenance and recoverability code National Stock Number Description Unit of issue Quantity incorporated in unit Recoverability (3) Maintennance (2) Source (1) XB O ZZ XB O ZZ XB O ZZ XB O ZZ 3740-00-902-1479 XB O ZZ 3740-00-902-1481 XB O ZZ PA O ZZ 5310-00-209-1239 PA O ZZ 4730-00-277-5115 XB O ZZ PA O ZZ PA O ZZ XB O ZZ XB O ZZ PA O ZZ 5310-00-269-4040 PA O ZZ 5310-00-823-8803 XB O ZZ PA O ZZ 5305-00-724-7222 PA F FD 6115-00-118-1243 PA O ZZ 5310-00-543-4717 PA O ZZ PA O ZZ 5310-00-187-2413 PA O ZZ 5310-00-584-7995 PA O ZZ 5310-00-584-7996 (a) 1-20 5365-00-402-5125 2202-ACCESSORY ITEMS-Cont WASHER, BRASS 13211E7544 (97403) RING, SEALING 13211E7546 (97403) WASHER, STEEL 13200E6361 (97403) HEAD 13211E7548 (97403) CLAMP 13200E6363 (97403) WASHER, RUBBER 13211E7547 (97403) WASHER, LOCK MS35335-60 (96906) NIPPLE AN816-5-4 (81352) SCREW, SHOULDER 13211E7545 (97403) ROD, GROUND MIL-R-11461 (81349) 2210 - DATA PLATES SCREW, DRIVE: Identification plate mtg. MS21318-21 (96906) PLATE, IDENTIFICATION 13216E7604-36 (97403) PLATE, IDENTIFICATION: Ground 13205E4918 (97403) GROUP 40 - ELECTRIC MOTORS AND GENERATORS 4000 - MAJOR ASSEMBLAGE NUT, SELF-LOCKING, HEXAGON: Generator mtg. MS51922-49 (96906) WASHER, FLAT: Generator mtg. MS27183-21 (96906) WASHER, BEVEL: Generator mtg. 13206E448-2-3 (97403) SCREW, CAP, HEXAGON HEAD: Generator mtg. MS90728-164 (96906) GENERATOR, DIESEL ENGINE MIL-C-52884-8 (81349) 4019 - RADIO INTERFERENCE SUPPRESSION NUT, PLAIN, WING: Ground stud MS35425-28 (96906) WASHER, FLAT: Ground stud AN961-616S (81352) WASHER, FLAT: Ground stud (Optional) AN961-616T (81352) NUT, PLAIN, HEXAGON: Ground lead to stud MS16203-27 (96906) NUT, PLAIN, HEXAGON: Stud MS16203-39 (96906) EA 1 EA 1 EA 1 EA 1 EA 1 EA 1 EA 2 EA 1 EA 2 EA 2 EA 4 EA 1 EA 1 EA 4 EA 4 EA 4 EA 4 EA 1 EA 1 EA 4 EA 4 EA 1 EA 2 (7) 30-Day GS maint. ALW (6) 30-day DS maint. ALW. (b) (c) 21-50 51-100 (a) 1-20 (b) (7) Illustration (c) (a) Fig. 21-50 51-100 No. Item No. Change 6 23-11 TM 5-6115-365-15 C3 (4) (5) Source maintenance and recoverability code National Stock Number Description Unit of issue Quantity incorporated in unit Recoverability (3) Maintennance (2) Source (1) PA O ZZ 5310-00-022-8847 XB PA PA O O O ZZ ZZ ZZ 5307-00-722-9437 PA O ZZ PA O ZZ 4210-00-270-4512 PA O ZZ 5310-00-087-4652 PA O ZZ 5310-00-080-6004 PA O ZZ 5305-00-984-5691 XB O ZZ 23-12 Change 6 (a) 1-20 4019-RADIO INTERFERENCE SUPPRESSION-Continued WASHER, LOCK: Stud MS35333-110 (96906) STUD, GROUND 13214E1223 (97403) TERMINAL, LUG: Ground stud MS20659-110 (96906) WIRE, ELECTRICAL: Ground QQW343CLASSB, TYPE C. XAR1 GROUP 76 - FIRE FIGHTING EQUIPMENT COMPONENTS 7603 - FIRE EXTINGUISHERS EXTINGUISHER, FIRE: OE910 (81348) NUT, SELF-LOCKING, HEXAGON: Extinguisher bracket MS51922-17 (96906) WASHER, FLAT: Extinguisher bracket MS27183-14 (96906) SCREW., MACHINE: Extinguisher bracket MS35206-311 (96906) BRACKET, FIRE EXTINGUISHER 13214E1235 (97403) EA 2 EA 1 EA 1 EA I EA 1 EA 4 EA 4 EA 4 EA 1 (7) 30-Day GS maint. ALW (6) 30-day DS maint. ALW. (b) (c) 21-50 51-100 (a) 1-20 (b) (7) Illustration (c) (a) Fig. 21-50 51-100 No. Item No. TM 5-6115-365-15 APPENDIX A REFERENCES A-1. Fire Protection TB 5-4200-200-10 Hand Portable Fire Extinguishers Approved for Army Users A-2. Lubrication C9100IL Fuels, Lubricants, Oils, and Waxes Refer to appropriate Lubrication Orders and Manuals listed in respective chapters for lubrication instructions applicable. A-3. Operating Instructions TM 5-766 Electric Power Generators in the Field Refer to appropriate manuals listed in respective chapters for operating instructions applicable to generator sets. A-4. Maintenance TM 5-764 Electric Motor and Generator Repair TM 9-6140-200-15 Operation and Organizational, field, and depot maintenance: Storage batteries, lead-acid type TM 11-483 Radio Interference Suppression DA PAM 738-750 The Army Maintenance Management System A-5. Shipment and Storage SB 38-100 Army Preservation, Packing and Marking Materials, Supplies, and Equipment TM 38-230-1 Preservation, packing, and packing of military supplies and equipment (Vol 1). TM 740-90-1 Administrative Storage of Equipment A-6. Demolition TM 750-244-3 Procedures for destruction of equipment to prevent enemy use (Mobility equipment Command) Change 8 A-1/(A-2 blank) TM 5-6115-365-15 C4 APPENDIX B BASIC ISSUE ITEMS LIST AND ITEMS TROOP INSTALLED OR AUTHORIZED Section I. INTRODUCTION B1. Scope (2) This appendix lists items required by the operator for operation of the generator set. B-2. General Code C This list is divided into the following sections: a. Basic Issue Items List - Section II. applicable. Not b. Items Troop Installed or Authorized List Section III. A list of items in alphabetical sequence, which at the discretion of the unit commander may accompany the generator set. These items are not subject to turn-in with the generator set when evacuated. B-3. Explanation of Columns The following provides an explanation of columns in the tabular list of items troop installed or authorized, section III. a. Source, Maintenance, and Recoverability Code(s) (SMR): (1) Source Code. This code indicates the source for the listed item. Source codes are: Code P P2 Maintenance code. This code indicates the lowest level of maintenance authorized to install the listed item. The maintenance level code is: Explanation Repair parts, special tools, and test equipment supplied from GSA/DSA or Army supply system and authorized for use at indicated maintenance levels. Repair parts, special tools, and test equipment which are procured and stocked for insurance purposes be cause the combat or military essentiality of the end item dictates that a minimum quantity be available in the supply system. Explanation Crew/Operator (3) Recoverability code. This code indicates whether unserviceable items should be returned for recovery or salvage. Items not coded are nonrecoverable. Recoverability codes are: Code R S Explanation Applied to repair parts (assemblies and components), special tools, and test equipment-which are considered economically reparable at direct and general support maintenance levels. Repair parts, special tools, test equipment, and assemblies which are economically reparable at DSU and GSU activities and which normally are furnished by supply on an exchange basis. b. Federal Stock Number. This column indicates the Federal stock number assigned to the item. This number will be used for requisitioning purposes. c. Description. This column indicates the Federal item name and any additional description of the item required. d. Unit of Measure (U/M). A 2-character alphabetic abbreviation indicating the amount or quantity of the item upon which the allowances are based: e.g., ft, ea, etc. e. Quantity Authorized. This column indicates the quantity of the item authorized to be used with the equipment. B-1 TM 5-6115-365-15 Section III. ITEMS TROOP INSTALLED OR AUTHORIZED LIST (1) (2) SMR code Federal stock Number (3) Description Ref. No. & Mfr code Usable on code (4) Unit of meas (5) Qty auth PC 2910-066-1235 ADAPTER, Drum ea 1 PC PC PC* 7520-559-9618 5935-00-258-9156 4210-270-4512 CASE, Maintenance and operation manuals. CONNECTOR, Plug EXTINGUISHER, Fire ea ea ea 1 1 1 PC PC PC 4210-555-8837 4720-021-3320 5975-878-3791 EXTINGUISHER, Fire HOSE ASSY, Auxiliary fuel ROD ASSY, Ground ea ea ea 1 1 1 PC 5120-01-013-1676 HAMMER, SLIDE, Ground ea 1 *Applies to PU-401/M, FSN 6115-823-2217 PU-402/M, FSN 6115-722-3760 PU-406/M, FSN 6115-738-6342 PU-495/G, FSN 6115-823-2218 PU-551/G, FSN 6115-889-1307 PU-625/G, FSN 6115-873-3915 P U.S. GOVERNMENT PRINTING OFFICE: 1991 554-123/20091 B-2 Change 10 TM 5-6115-365-15 APPENDIX C MAINTENANCE Section I. INTRODUCTION C-1. General a. This section provides a general explanation of all maintenance and repair functions authorized at various maintenance levels. b. Section II designates overall responsibility for the performance of maintenance functions on the identified item or component. The implementation of the maintenance functions upon the end item or component will be consistent with the assigned maintenance functions. c. Section III contains supplemental instructions, explanatory notes and/or illustrations required for a particular maintenance function. C-2. Explanation of Columns in Section II a. Group Number. The functional group is a numerical group set up on a functional basis. The applicable functional grouping indexes are listed on the MAC in the appropriate numerical sequence. B - TEST. To verify serviceability and to detect electrical or mechanical failure by use of test equipment. C - SERVICE. To clean, to preserve, to charge, to paint, and to add fuel, lubricants, cooling agents, and air. D - ADJUST. To rectify to the extent necessary to bring into proper operating range. E - ALIGN. To adjust specified variable elements of an item to bring to optimum performance. F - CALIBRATE. To determine the corrections to be made in the readings of instruments or test equipment used in precise measurement. Consists of the comparisons of two instruments, one of which is a certified standard of known accuracy, to detect and adjust any discrepancy in the accuracy, of the instrument being compared with the certified standard. G - INSTALL. To set up for use in an operational environment such as an emplacement, site, or vehicle. b. Functional Group. This column contains a brief description of the components of each functional group. H - REPLACE. To replace unserviceable items with serviceable assemblies, subassemblies, or parts. c. Maintenance Functions. This column lists the various maintenance functions (A through K) and indicates the lowest maintenance level authorized to perform these functions. The symbol designations for the various maintenance levels are as follows: I - REPAIR. To restore an item to serviceable condition. This includes, but is not limited to, inspection, cleaning, preserving, adjusting, replacing, welding, riveting, and strengthening. C - Operator or crew O - Organizational maintenance F - Direct support maintenance H - General support maintenance D - Depot maintenance The maintenance functions are defined as follows: A - INSPECT. To determine serviceability of an item by comparing its physical, mechanical, and electrical characteristics with established standards. J - OVERHAUL. To restore an item to a completely serviceable condition as prescribed by maintenance serviceability standards using the Inspect and Repair Only as Necessary (IROAN) technique. K - REBUILD. To restore an item to a standard as nearly as possible to original or new condition in appearance, performance, and life expectancy. This is accomplished through complete disassembly of the item, inspection of all parts or components, repair or replacement of worn or unserviceable elements (items) using original manufacturing tolerances and C-1 TM 5-6115-365-15 C3 specifications and subsequent reassembly of the item. d. Tools and Equipment. applicable. This column is not e. Remarks. This column is provided for referencing by code the remarks (section III) pertinent to the maintenance functions. C-3. Explanation of Columns in Section III. a. Reference Code. This column consists of two letters separated by a dash, both of which are references to section II. Change 3, C-2 The first letter references column 5 and the second letter references a maintenance function, column 3, A through K. b. Remarks. This column lists information pertinent to the maintenance function being performed, as indicated on the MAC, section II. Section II. MAINTENANCE ALLOCATION CHART TM 5-6115-365-15 C3 F (4) (5) Tools and Equipment Remarks K Rebuild F J Overhaul I Repair Install Calibrate Align C Replace 01 B Service Functional Group Inspect Group No. A (3) Maintenance Functions D E F G H Adjust (2) Test (1) ENGINE 0100 03 Engine Assembly C A FUEL SYSTEM 0306 06 Tanks, Lines, Fittings O O B O O O D O F O O D D O O O F O F O F ELECTRICAL SYSTEM 0608 15 Miscellaneous Trailer Wiring FRAME 1501 1507 18 Frame Assembly Leveling Jacks BODY 1808 1810 22 Stowage Racks, Boxes, Cable Reels Cargo Body BODY ACCESSORY ITEMS 2201 2202 2210 29 2901 2916 Canvas Items Accessory Items Data Plates AUXILIARY GENERATOR AND ENGINE Generator Assembly Engine Lubrication System O O C C C C-2.1 TM 5-6115-365-15 C3 O F F (4) (5) Tools and Equipment Remarks K Rebuild O J Overhaul Install Calibrate Align I Repair 40 Engine Exhaust C Replace 2941 B Service Functional Group Inspect Group No. A (3) Maintenance Functions D E F G H Adjust (2) Test (1) ELECTRIC GENERATORS 4000 42 Generator Set ELECTRICAL EQUIPMENT 4202 Electrical Controls F F 4216 Miscellaneous Wiring and O O Fittings C-2.2 C TM 5-6115-365-15 C3 Section III. REMARKS Reference Code Remarks A-I Refer to applicable Generator TM for engine replacement and refer to applicable Engine TM for engine repair. B-H Applies to PU-375B/G, PU-625/G, PU-628G, PU-629/G, PU-631/G, and PU-656/G C-H Remove and install the generator and engine as a single unit. C-3 TM 5-6115-365-15 C3 INDEX Paragraph Introduction .................................................................................. 1-1 PU-236/G .................................................................................... 8-1 PU-236A/G................................................................................... 8-1 PU-236B/G. .................................................................................. 7-1 PU-253/U. ................................................................................ 13-1 PU-253A/U................................................................................. 13-1 PU-304C/MPQ-4......................................................................... 16-1 PU-332/G................................................................................... 11-1 PU-332A/G ................................................................................ 11-1 PU-375/G................................................................................... 14-1 PU-375A/G................................................................................. 14-1 PU-375B/G................................................................................. 17-1 PU-401/M..................................................................................... 9-1 PU-402/M..................................................................................... 5-1 PU-406/M..................................................................................... 5-1 PU-409/M..................................................................................... 6-1 PU-409A/M................................................................................... 6-1 PU-495/G................................................................................... 10-1 PU-551/G................................................................................... 15-1 PU-564A/G................................................................................. 12-1 PU-564B/G................................................................................. 12-1 PU-617/M..................................................................................... 2-1 PU-618/M .................................................................................... 4-1 PU-619/M..................................................................................... 3-1 PU-620/M..................................................................................... 4-1 PU-625/G................................................................................... 22-1 PU-628/G................................................................................... 18-1 PU-629/G................................................................................... 19-1 PU-631/G................................................................................... 20-1 PU-656/G................................................................................... 21-1 Page 1-1 8-1 8-1 7-1 13-1 13-1 16-1 11-1 11-1 14-1 14-1 17-1 9-1 5-1 5-1 6-1 6-1 10-1 15-1 12-1 12-1 2-1 4-1 3-1 4-1 22-1 18-1 19-1 20-1 21-1 INDEX 1 TM 5-6115-365-15 By Order of the Secretary of the Army: Official: J.C. LAMBERT, Major General, United States Army, The Adjutant General. Distribution: Active Army: USASA (2) ACSI (1) DCSLOG (1) CNGB (1) TSG (1) CofEngrs (3) CC-E (1) Dir of Trans (1) CofSptS (1) USAMB (1) USACDCARTYA (2) USACDCARMA (2) USAIB (2) USA AD Bd (2) USAAESWBD (2) USA Avn Bd (2) USCONARC (3) OS Maj Comd (6) except USASETAF (2) USARJ (1) USAMOCOM (2) USASMC (1) MDW (1) Armies (2) Corps (2) USAC (1) Div (2) Engr Bde (1) USMA (2) Svc Colleges (2) Br Svc Sch (2) USACDCEC (10) Gen Dep (10) Engr Dep (10) Army Dep (2) USA Tml Comd (2) Army Tml (1) Div Engr (2) Engr Dist (2) USAMEC (46) USAECFB (5) USAREUR Engr Proc Cen (2) USAREUR Engr Sup Cen Agcy (10) Engr Fld Maint Shops (2) Ft Knox Fld Maint Shops (10) Fld Comd, DASA (8) HAROLD K. JOHNSON, General, United States Army, Chief of Staff. AMS (3) USAREURCOMZ (2) MAAG (1) JBUSMC (1) USA Engr RD Lab (3) Units org under fol TOE (2 copies each UNOINDC) : 1-7 6-35 1-37 6-36 1-55 6-700 1-58 6-701 1-75 6-575 1-78 6-576 1-100 7-11 1-101 7-12 1-107 7-42 1-127 8-35 1-137 8-36 1-207 8-122 1-252 8-126 1-256 8-137 1-102 8-187 1-307 8-551 3-52 8-581 5-25 8-590 5-26 8-667 5-35 8-902 5-36 8-903 5-45 9-12 5-46 9-86 5-52 9-87 5-112 9-227 5-145 9-247 5-146 10-17 5-155 10-22 5-156 10-77 5-237 (5) 10-105 5-262 (5) 10-106 5-266 10-107 5-267 (1) 10-127 5-279 10-201 5-500 (BB, GD, 10-202 6-401 10-206 6-555 10-337 6-556 10-349 6-557 10-407 TM 5-6115-365-15 10-417 10-445 10-446 10-447 10-448 10-458 10-467 10-475 10-476 10-477 10-500 (KK, KL, KM) 10-521 10-536 11-38 11-45 11-46 11-55 11-57 11-66 11-117 11-127 11-155 11-156 11-157 11-158 11-165 11-166 11-237 11-51 11-52 11-227 11-500 (TM) 12-56 12-57 17-42 19-252 19-256 29-1 29-5 29-6 29-15 29-16 29-21 29-25 29-26 29-35 29-36 29-45 29-46 29-51 29-55 29-61 29-102 29-116 29-118 29-119 29-126 29-127 29-136 29-137 29-139 29-202 29-206 29-215 29-216 29-217 30-5 30-6 30-7 30-25 30-26 30-27 30-28 30-29 30-500 (AC, AD, AF, AG, FA, FB, FC, JA, JB) 37-42 37-51 37-61 44-2 44-12 44-85 44-86 44-235 44-236 44-237 44-535 44-536 44-537 51-15 51-16 55-6 56-11 55-12 55-16 55-62 55-66 55-89 55-116 55-126 556-131 55-202 55-225 55-227 55-260 55-302 55-458 55-459 55-500 (GF, LA, LB, LC, LF) 57-42 67-42 NG: State AG (3). USAR: Same as active Army except allowance is one copy to each unit. For explanation of abbreviations used, see AR 320-50. P U.S. GOVERNMENT PRINTING OFFICE: 1987--2 0 1 -4 2 1 / 7 1 0 9 2 PIN: 025622-011
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File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.4 Linearized : Yes Modify Date : 2004:04:23 08:02:50-04:00 Create Date : 2000:10:17 11:50:45Z Keywords : LOGSA Subject : TECHNICAL MANUAL Page Count : 470 Page Mode : UseOutlines Page Layout : SinglePage About : uuid:8391e49b-a525-4741-a286-666d3ee84d3a Producer : Acrobat PDFWriter 4.05 for Windows Creation Date : 2000:10:17 11:50:45Z Mod Date : 2004:04:23 08:02:50-04:00 Author : LOGSA Metadata Date : 2004:04:23 08:02:50-04:00 Creator Tool : Microsoft Word Document ID : uuid:054b6ef9-4c02-462f-9dd3-311b2fe885b4 Format : application/pdf Title : TM 5-6115-365-15 Creator : LOGSA Description : TECHNICAL MANUALEXIF Metadata provided by EXIF.tools