Inter Face 5 629 05 INTERFACE C CONNECTORS
User Manual: InterFace 5 629
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a Nexans company Catalogue 2008 EUROMOLD COMPANY PRESENTATION EUROMOLD International standards Euromold is the leading European specialised designer, manufacturer and distributor of prefabricated cable accessories for medium voltage energy distribution. Euromold provides a complete range of accessories for underground cables: pre-moulded EPDM or silicone rubber connectors, terminations and joints for cables and epoxy bushings for transformers and switch gear, as well as a large range of cold-shrinkable terminations and joints from 12 to 42 kV. Euromold is also the manufacturer of electrical components for the high voltage accessories of the Nexans group. All our products meet the International standards like CENELEC HD 629.1, CENELEC EN 50180, IEC 60137, IEEE 386 & 404… or country specifications. Official certificates, CESI, KEMA, ATEX… prove the conformity of our products. Long duration tests of existing or new products are continuously performed in our test fields. ISO 9001 Certificate 01/2008 Since 1992, Euromold’s commitment to quality is demonstrated by its ISO 9001 certification. Laboratory accreditation Since June 2000, Euromold’s independent ELAB laboratory obtained the BELTEST accreditation no.192-T-ISO 17025 conform with the European standards for laboratories ISO 17025 for electrical testing of medium voltage cable accessories according to the International standards IEC 61442 and HD 629. While every care is taken to ensure that the information contained in this publication is correct, no legal responsibility can be accepted for any inaccuracy. Nexans Network Solutions N.V. - Div. Euromold reserves the right to alter or modify the characteristics of its products described in this catalogue as standards and technology evolve. 1 SEPARABLE CONNECTORS AND BUSHINGS INTERFACE C Table of contents 400LB - elbow connector 430TB-630A - tee connector 400TB - tee connector 440TB - tee connector 300PB-630A - coupling connector 400AR-3 - equipment bushing 400A-24B - in-air bushing Fixings for equipment bushings 400PB-XSA - surge arrester 300SA - surge arrester 400TR & 400TR-LB - test rod 400TK-400SW installation tools Accessories Possible arrangements Interface C Dimensions according to European CENELEC EN 50180 and 50181 (in mm). Dia. 56± 0.2 Dia. 46± 0.2 Dia. 22 min. M16 x 2 - 6H 0 1.5 - 0.5 29 min. 90± 0.2 11 min. 01/2008 Dia. 70± 0.2 2 Connecting possibilities BUSHINGS / ACCESSORIES CONNECTION CONNECTORS / ACCESSORIES dead-ending Equipment interface of equipment (K)(M)400DR-B Dead-end receptacle one cable to (K)(M)400AR-3 equipment Equipment bushing 400A-24B In-air bushing (K)400LB Elbow connector (K)(M)400SOP-B cable isolation Stand-off plug 400GP-B cable earthing (K)430TB-630A Tee connector Earthing plug (K)400RTPA tap-off 630/250A Reducing tap plug (K)(M)(P)400TB/G Tee connector (K)(M)400CP-SC in-line junction Connecting plug in-line (K)(M)440CP Connecting plug junction (K)(M)440TB/G Tee connector 3 400LB INTERFACE C ELBOW CONNECTOR Application Separable elbow connector designed to connect polymeric insulated cable to equipment (transformers, switch gear, motors...). Also connects cable to cable, using the appropriate mating part. Up to 24 kV - 630 A Technical characteristics • The thick conductive EPDM jacket provides a total safe to touch screen which ensures safety for personnel. • Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory. 6/10 (12) kV 6.35/11 (12) kV 8.7/15 (17.5) kV 12/20 (24) kV 12.7/22 (24) kV Design 205 mm Separable connector comprising: 1. Conductive EPDM insert. 2. Conductive EPDM jacket. 3. Insulating EPDM layer moulded between the insert and the jacket. 4. Type C - 630 A interface as described by CENELEC EN 50180 and 50181. 5. Conductor connector (not included in the standard kit). 6. Insulating plug. 7. Cable reducer. 8. Earth lead. 9. Transition contact M10/M16. 9 6 4 5 1 370 mm 2 8 3 The screen break design enables cable outer sheath testing without removing or dismantling the connector. 7 Specifications and standards 01/2008 The separable connector 400LB meets the requirements of CENELEC HD 629.1. Separable connector type Voltage Um (kV) Current Ir (A) min. max. 400LB K400LB 12 24 630 630 25 25 300 300 Conductor sizes (mm2) 4 Kit contents The complete (K)400LB elbow connector kit comprises 3 x the following components: The kit also comprises lubricant, wipers, and installation instructions. + Connector housing (K)400BLB + Transition contact + screw assembly 400LTS Ordering instructions = Insulating plug 400LBP Cable reducer 411CA-W Dia. over core insulation (mm) Ordering part number 3 x 400LB-11 3 x 400LB-15 3 x 400LB-19 3 x 400LB-22 3 x 400LB-25 3 x 400LB-27 Dia. 10.2 or 13 10 max. Dia. 36 max. 24 max. 2 max. 38 max. 112 max. 135 max. For use with copper tape screened cables. Order: Kit MT. For use with Alupe or C 33-226 cables. Please contact our representative. 3 x (K)400LB-W(-X) connector kit Table W Select the part number which gives the best centring to the cable core insulation diameter. Add a 'K' for use up to 24 kV. Example: The copper wire screened cables are 24 kV, 240 mm2 stranded aluminium with a diameter over core insulation of 32.2 mm. Order 3 x K400LB-27 elbow connector kit. + For use with fabric tape (graphite) screened cables. Order additional semi-conductive tape (type TSC). Can be supplied with cable lugs. min. max. 12.0 16.0 20.0 23.5 26.5 28.5 17.5 22.0 26.5 31.0 32.5 37.5 Notes: We do not supply the compression lugs in the standard kit. All types of cable lugs can be used. The lugs must be within the dimensions specified and the palm of the lug must be copper or any equivalent alloy. For outdoor applications. Order: +MWS. Components can be ordered individually. 5 430TB-630A INTERFACE C TEE CONNECTOR Application Technical characteristics Separable tee shape connector (bolted type) designed to connect polymeric insulated cable to equipment (transformers, switch gear, motors, ...). Also connects cable to cable when using the appropriate mating parts. • A thick conductive EPDM jacket provides a total safe to touch screen. • Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory. Up to 24 kV - 630 A 6/10 (12) kV 6.35/11 (12) kV 8.7/15 (17.5) kV 12/20 (24) kV 12.7/22 (24) kV Design 183 mm 1. Type C - 630 A interface as described by CENELEC EN 50180 and 50181. 2. Clamping screw. 3. Conductive EPDM insert. 4. Insulating EPDM layer moulded between the insert and the jacket. 5. Conductive EPDM jacket. 6. Conductive rubber cap. 7. Basic insulating plug (standard version without voltage detection point). 8. Conductor connector 9. Cable reducer. 10. Earthing lead. 1 6 7 2 8 Non-size sensitive: 290 mm 3 Size sensitive: 350 mm 4 The screen break design enables cable outer sheath testing without removing or dismantling the connector. 5 10 Specifications and standards 9 01/2008 The separable connector 430TB-630A meets the requirements of CENELEC HD 629.1. Separable connector type Voltage Um (kV) Current Ir (A) min. max. 430TB-630A K430TB-630A 12 24 630 630 35 35 300 300 Conductor sizes (mm2) 6 Kit contents The complete (K)430TB-630A tee connector kit comprises 3 x the following components: The kit also comprises lubricant, wipers, water sealing mastic, installation rod, installation instructions and crimp chart. + non-size sensitive + + Cable reducer 430CA-W1 + size sensitive Clamping screw 430TCS Basic insulating plug + rubber cap 300BIPR Ordering instructions 1. From table W1 or W2: select the symbol which gives the best centring of your core insulation diameter. 2. From table X: according to your conductor size and type, select the designation which completes the part number. Example: The cable is 24 kV, 150 mm2 compact stranded copper with a diameter over core insulation of 27.5 mm. Order 3 x K430TB-18-95.240-14-5 for a non-size sensitive application or 3 x K430TB‑22-150(K)M-11-2 for a size sensitive application. For use with copper tape screened cables. Order: Kit MT. For use with Alupe or C 33-226 cables. Please contact our representative. Conductor contact TMBC-X + Connector housing 430BT-630A To order the tee connector, use the tables beside to substitute for W1/W2 and X in the formulas. Add a 'K' for use up to 24 kV. Cable reducer 411CA-W2 Voltage Um (kV) = 3 x (K)430TB-W1-X = 3 x (K)430TB-W2-X Conductor contact TBC-X Non-size sensitive 12 24 connector kit for non-size sensitive application connector kit for size sensitive application Size sensitive 3 x 430TB-W1-X 3 x 430TB-W2-X 3 x K430TB-W1-X 3 x K430TB-W2-X Table W1 Table W2 Dia. over core insulation (mm) Dia. over core insulation (mm) W1 min. max. 12.0 17.5 17.0 23.5 19.0 32.6 W2 min. max. 11 12.0 17.5 11 16 16.0 22.0 15 18 20.0 26.5 19 23.5 26.5 31.0 32.5 22 25 28.5 37.5 27 Table X Aluminium conductor Copper conductor Conductor sizes (mm2) DIN hexagonal 35 35(K)M-10-2 35KM-10-1 35(K)M-11-2 50 50(K)M-10-2 50(K)M-10-1 50(K)M-11-2 70 70(K)M-10-2 70(K)M-10-1 70(K)M-11-2 95 95(K)M-10-2 95(K)M-10-1 95(K)M-11-2 120 120(K)M-10-2 120(K)M-10-1 120(K)M-11-2 150 150(K)M-10-2 150(K)M-10-1 150(K)M-11-2 185 185(K)M-10-2 185(K)M-10-1 185(K)M-11-2 240 240(K)M-10-2 240(K)M-10-1 300 300(K)M-10-2 For use with easy strip semi-conductive screened cables. Order: Field control mastic (type MFC). Deep indent – For use with other cable types. Please contact our representative. DIN hexagonal Bolted Bolted 240(K)M-11-2 – 300(K)M-11-2 For outdoor applications. Order: +MWS. – Basic insulating plug also available with a voltage detection point. Order : - /VD. 7 400TB INTERFACE C TEE CONNECTOR Application Technical characteristics Separable tee shape connector (bolted type) designed to connect polymeric insulated cable to equipment (transformers, switch gear, motors, ...). Also connects cable to cable when using the appropriate mating parts. • The thick conductive EPDM jacket provides a total safe to touch screen which ensures safety for personnel. • Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory. Up to 41.5 kV - 630 A 6/10 (12) kV 6.35/11 (12) kV 8.7/15 (17.5) kV 12/20 (24) kV 12.7/22 (24) kV 18/30 (36) kV 19/33 (36) kV 20.8/36 (41.5) kV Design Separable connector comprising: 1. Conductive EPDM insert. 2. Conductive EPDM jacket. 3. Insulating EPDM layer. 4. Type C - 630 A interface as described by CENELEC EN 50180 and 50181. 5. Conductor connector. 6. Basic insulating plug (with VD point). 7. Cable reducer. 8. Conductive rubber cap. 9. Clamping screw. 10. Earthing lead. 255 mm 220 mm 4 5 6 8 1 390 mm 2 3 The screen break design enables cable outer sheath testing without removing or dismantling the connector. 10 Specifications and standards 7 The separable connector 400TB meets the requirements of CENELEC HD 629.1 S1. 01/2008 9 Separable connector type Voltage Um (kV) Current Ir (A) min. max. 400TB/G K400TB/G M400TB/G P400TB/G 12 24 36 41.5 630 630 630 630 35 35 35 35 300 300 240 240 Conductor size (mm2) 8 Kit contents The complete (K)(M)(P)400TB/G tee connector kit comprises the following components: + Connector housing (K)(M)(P)400BT/G The kit also comprises lubricant, wipers, installation instructions and crimp chart. + Clamping screw 400TCS Ordering instructions To order the tee connector, select the ordering part number which gives you the best centring of your core insulation diameter and substitute X using table X, according to your conductor size and type. Add a 'K' for use up to 24 kV, an 'M' for use up to 36 kV or add a 'P' for use up to 41.5 kV. + Conductor contact TBC-X Basic insulating plug + rubber cap (K)(M)(P)400BIPA For use with copper tape screened cables. Order: Kit MT. For use with Alupe or C 33-226 cables. Please contact our representative. = (K)(M)(P)400TB/G-W-X connector kit Cable reducer 411CA-W Table W Dia. over core insulation (mm) Ordering part number 400TB/G-11-X 400TB/G-15-X 400TB/G-19-X 400TB/G-22-X 400TB/G-25-X 400TB/G-27-X min. max. 12.0 16.0 20.0 23.5 26.5 28.5 17.5 22.0 26.5 31.0 32.5 37.5 Table X Conductor size (mm2) Example: The copper wire screened cable is 36 kV, 150 mm2 stranded copper with a diameter over core insulation of 32.5 mm. Order a M400TB/G-27150(K)M-11-2 tee connector kit. + Aluminium conductor Copper conductor DIN hexagonal Deep indent DIN hexagonal 35 50 70 95 120 150 35(K)M-12-2 50(K)M-12-2 70(K)M-12-2 95(K)M-12-2 120(K)M-12-2 150(K)M-12-2 35KM-12-1 50KM-12-1 70KM-12-1 95KM-12-1 120KM-12-1 150KM-12-1 35(K)M-11-2 50(K)M-11-2 70(K)M-11-2 95(K)M-11-2 120(K)M-11-2 150(K)M-11-2 185 240 300 185(K)M-12-2 240(K)M-12-2 300(K)M-12-2 185KM-12-1 240KM-12-1 300KM-12-1 185(K)M-11-2 240(K)M-11-2 300(K)M-11-2 For use in potentially explosive atmospheres (for 12 kV max.). Order: -/ATEX. For use with other cable types. Please contact our representative. For outdoor applications. Order: +MWS. Components can be ordered individually. 9 440TB INTERFACE C TEE CONNECTOR Application Separable tee shape connector (bolted type) designed to connect polymeric insulated cable to equipment (transformers, switch gear, motors, ...). Also connects cable to cable when using the appropriate mating parts. • The thick conductive EPDM jacket provides a total safe to touch screen which ensures safety for personnel. • Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory. Design Separable connector comprising: 1. Conductive EPDM insert. 2. Conductive EPDM jacket. 3. Insulating EPDM layer moulded between the insert and the jacket. 4. Type C - 630 A interface as described by CENELEC EN 50180 and 50181. 5. Conductor connector. 6. Basic insulating plug (with VD point). 7. Cable reducer. 8. Conductive rubber cap. 9. Clamping screw. 10. Earthing lead. Up to 36 kV - 630 A Technical characteristics 6/10 (12) kV 6.35/11 (12) kV 8.7/15 (17.5) kV 12/20 (24) kV 12.7/22 (24) kV 18/30 (36) kV 255 mm 220 mm 4 9 6 5 8 1 400 mm 2 3 The screen break design enables cable outer sheath testing without removing or dismantling the connector. 10 Specifications and standards 01/2008 The separable connector 440TB meets the requirements of CENELEC HD 629.1. 7 Separable connector type Voltage Um (kV) Current Ir (A) min. max. 440TB/G K440TB/G M440TB/G 12 24 36 630 630 630 185 185 185 630 630 630 Conductor sizes (mm2) 10 Kit contents The complete (K)(M)440TB/G tee connector kit comprises the following components: + Connector housing (K)(M)440BT/G The kit also comprises lubricant, wipers, installation instructions and crimp chart. + Clamping screw 400TCS Ordering instructions To order the tee connector, select the ordering part number which gives you the best centring of your core insulation diameter and substitute X using table X, according to your conductor size and type. Add a 'K' for use up to 24 kV and add an 'M' for use up to 36 kV. + Conductor contact TBC-X Basic insulating plug + rubber cap (K)(M)400BIPA For use with copper tape screened cables. Order: Kit MT. For use in potentially explosive atmospheres (for 12 kV max.). Order: -/ATEX. = (K)(M)440TB/G-W-X connector kit Cable reducer 611CA-W Table W Dia. over core insulation (mm) Ordering part number 440TB/G-22-X 440TB/G-27-X 440TB/G-32-X 440TB/G-37-X 440TB/G-43-X min. max. 23.5 28.5 34.0 39.0 45.5 31.0 37.5 42.5 48.5 56.0 Table X Conductor sizes (mm2) Example: The copper wire screened cable is 36 kV, 240 mm2 stranded aluminium with a diameter over core insulation of 37.0 mm. Order a M440TB/G-32240(K)M-12-2 tee connector kit. + 185 240 300 400 500 630 For use with other cable types. Please contact our representative. Aluminium conductor Copper conductor DIN hexagonal Deep indent DIN hexagonal 185(K)M-12-2 240(K)M-12-2 300(K)M-12-2 400(K)M-12-2 500(K)M-12-2 – 185KM-12-1 240KM-12-1 300KM-12-1 400KM-12-1 500KM-12-1 630KM-12-1 185(K)M-11-2 240(K)M-11-2 300(K)M-11-2 400(K)M-11-2 500(K)M-11-2 630(K)M-11-2 For outdoor applications. Components can be ordered individually. When installed on an appropriate equipment bushing: Order: +MWS. 1250 A continuously 11 300PB-630A COUPLING CONNECTOR FOR 430TB-630A Application Technical characteristics Separable coupling connector (bolted type) for dual cable arrangement. It has been designed to be used with separable Tee connector 430TB-630A. Total maximum current is 630 A. • A thick conductive EPDM jacket provides a total safe to touch screen. • Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory. Design Up to 24 kV - 630 A 6/10 (12) kV 6.35/11 (12) kV 8.7/15 (17.5) kV 12/20 (24) kV 12.7/22 (24) kV 290 mm 1. Interface designed to fit 430TB-630A connector. 2. Bus for 300PB. 3. Conductive EPDM insert. 4. Insulating EPDM layer moulded between the insert and the jacket. 5. Conductive EPDM jacket. 6. Conductive EPDM cap. 7. Basic insulating plug. 8. Conductor connector (hexagonal crimping, deep indent crimping or bolted). 9. Cable reducer. 10. Clamping screw. 11. Earth lead. 1 10 6 2 7 8 Non-size sensitive: 290 mm 3 Size sensitive: 350 mm 4 5 The screen break design enables cable outer sheath testing without removing or dismantling the connector. 11 9 Specifications and standards 01/2008 The 300PB-630A coupling connector meets the requirements of CENELEC HD 629.1 for 10 and 20 kV levels. 105 mm Separable connector type Voltage Um (kV) Current Ir (A) min. max. 300PB-630A K300PB-630A 12 24 630 630 35 35 300 300 Conductor sizes (mm2) 12 Kit contents The kit also comprises silicone grease, water sealing mastic, installation rod, installation instructions and crimp chart. The complete (K)300PB-630A coupling connector kit comprises 3 x the following components: non-size sensitive + + + Cable reducer 430CA-W1 Connector housing 300BPB-630A Ordering instructions To order the Tee connector, use the tables beside to substitute for W1/W2 and X in the formulas. Add a 'K' for use up to 24 kV. 1. From table W1 or W2: select the symbol which gives the best centring of your core insulation diameter. 2. From table X: according to your conductor size and type, select the designation which completes the part number. Example: The cable is 24 kV, 150 mm2 compact stranded copper with a diameter over core insulation of 27.5 mm. Order 3 x K300PB-18-95.240-14-5 for a non-size sensitive application or 3 x K300PB‑22-150(K)M-11-2 for a size sensitive application. For use with copper tape screened cables. Order: Kit MT. For use with fabric tape (graphite) screened cables. Order additional semi-conductive tape (type TSC). + Cable reducer 411CA-W2 Voltage Um (kV) 3 x (K)300PB-W1-X connector kit for non-size sensitive application = 3 x (K)300PB-W2-X connector kit for size sensitive application Conductor contact TMBC-X size sensitive Clamping screw 300PB-CS = Conductor contact TBC-X Non-size sensitive Size sensitive 12 3 x 300PB-W1-X 3 x 300PB-W2-X 24 3 x K300PB-W1-X 3 x K300PB-W2-X Table W1 Table W2 Dia. over core insulation (mm) min. max. 12.0 17.5 17.0 19.0 23.5 32.6 Dia. over core insulation (mm) W1 W2 min. max. 11 12.0 17.5 11 16 18 16.0 22.0 15 20.0 26.5 19 23.5 31.0 22 26.5 32.5 25 28.5 37.5 27 Table X Aluminium conductor Copper conductor Conductor sizes (mm2) DIN hexagonal 35 35(K)M-10-2 35KM-10-1 35(K)M-11-2 50 50(K)M-10-2 50(K)M-10-1 50(K)M-11-2 70 70(K)M-10-2 70(K)M-10-1 70(K)M-11-2 95 95(K)M-10-2 95(K)M-10-1 95(K)M-11-2 120 120(K)M-10-2 120(K)M-10-1 120(K)M-11-2 150 150(K)M-10-2 150(K)M-10-1 150(K)M-11-2 185 240 185(K)M-10-2 185(K)M-10-1 240(K)M-10-2 240(K)M-10-1 185(K)M-11-2 240(K)M-11-2 300 300(K)M-10-2 For use with easy strip semi-conductive screened cables. Order: Field control mastic (type MFC). Deep indent – For use with copper wire screened cables. No earthing device is necessary. Bolted – DIN hexagonal Bolted 300(K)M-11-2 For use with other cable types. Please contact our representative. – For outdoor applications. Order: +MWS. 13 400AR-3 INTERFACE C EQUIPMENT BUSHING Application Technical characteristics For use in equipment insulated with oil fluid, typically for transformers, switch gear, capacitors... Each bushing is tested for AC withstand and partial discharge prior to leaving the factory. Up to 36 kV - 630 A 6/10 (12) kV 6.35/11 (12) kV 8.7/15 (17.5) kV 12/20 (24) kV 12.7/22 (24) kV 18/30 (36) kV Design The equipment bushing is a moulded epoxy insulated part in accordance with CENELEC EN 50180. 133 Specifications and standards 30 10 The bolted type equipment bushings 400AR-3 meet the requirements of CENELEC EN 50180 and IEC 60137. 330 144 Minimum oil level: -12 kV: 40 mm -24 kV: 50 mm -36 kV: 70 mm Ordering instructions 01/2008 To order the equipment bushing, specify the type. The bushings are supplied with an earth lead (/J) or an earth plate (/GS). This earth connection must be specified when ordering. E.g. M400AR-3/GS. For use in potentially explosive atmospheres (for 12 kV max.). Order: -/ATEX. 40 M16 Dia. 70 Dia. 88 Dia. 128 In mm. Equipment bushing type Voltage Ur (kV) Current Ir (A) 400AR-3 K400AR-3 M400AR-3 12 24 36 630 630 630 14 400A-24B INTERFACE C IN-AIR BUSHING Application Technical characteristics For use in equipment insulated with air, typically for transformers, switch gear, capacitors... Each bushing is tested for AC withstand and partial discharge prior to leaving the factory. Up to 24 kV - 630 A 6/10 (12) kV 6.35/11 (12) kV 8.7/15 (17.5) kV 12/20 (24) kV 12.7/22 (24) kV Design The equipment bushing is a moulded epoxy insulated part in accordance with CENELEC EN 50181. 30 Specifications and standards 20 The bolted type equipment bushings 400A-24B meet the requirements of CENELEC EN 50180 and IEC 60137. Dia. 80 A Dia. 110 434 Ordering instructions 250 01/2008 To order the equipment bushing, specify the type. The bushings are supplied with an earth lead. To include the ring clamp, add: • /B, if per British standards. • /D, if per German standards. • /F, if per French standards. E.g. 400A-24B/D. For use in potentially explosive atmospheres (for 12 kV max.). Order: -/ATEX. 40 B M16 In mm. Dia. 80 Equipment bushing type Voltage Ur (kV) Current Ir (A) Creepage distance A-B (mm) 400A-24B 400A-24B 12 24 630 630 500 500 15 FIXINGS FOR EQUIPMENT BUSHINGS INTERFACE C 400AR-3/J bushing DIN 42 538 German standards. bushing interface fixing studs fixing flange B DIN 42 538 M10 25 55 E DIN 42 538 clamp equipment 6 fixing studs Dia. 90 Dia. 140 sealing gasket equipment connection 01/2008 earth jumper In mm 16 400A-24B In-air bushing bushing interface fixing studs and nuts M10 earth jumper equipment gasket equipment connection fixing flange BCA-B or BCA-D Dia. 94.5 Dia.12 fixing flange BCA-F F Dia.12 4 4 10 Dia. 94.5 10 Dia. 111 Dia. 111 120° F 126 120° BS 2562 stand.: 120 DIN 42 538 stand.: 123 Dia. 150 Dia. 150 Type BCA-B : BS 2562 British standards Type BCA-D : DIN 42 538 German standards Type BCA-F : NFC 52-053 French standards M8 or M10 M10 25 27 55 52 4 fixing studs 3 fixing studs Dia. 82 Dia. 82 Dia. 123 Dia. 126 In mm 17 400PB-XSA INTERFACE C SURGE ARRESTER Application Surge arrester designed to protect medium voltage components, including transformers, equipment, cable and accessories from high voltage surges resulting from lightning or switching. Up to 36 kV Technical characteristics • This surge arrester is a metal oxide varistor surge arrester in an elbow configuration. • Each arrester is tested for AC withstand and partial discharge prior to leaving the factory. Design 6/10 (12) kV 6.35/11 (12) kV 8.7/15 (17.5) kV 12/20 (24) kV 12.7/22 (24) kV 18/30 (36) kV 252 mm 150 mm Surge arrester comprising: 1. Conductive EPDM insert. 2. Conductive EPDM jacket. 3. Insulating EPDM layer moulded between the insert and the jacket. 4. Contact rod. 5. Earth lead. 6. Earth connection. 7. Steel cap. 8. Metal oxide valve elements. 9. Type C - 630 A interface as described by CENELEC EN 50180 and 50181. Dia. 80 mm 4 9 1 2 5 3 L2 L1 8 Dia. 70 mm 7 01/2008 6 Surge arrester type Nominal discharge current In (kA) Rated voltage Ur (kV) Max. continuous operating voltage Uc (kV) 400PB-5SA-15L 400PB-5SA-18L 400PB-5SA-22L 400PB-5SA-24L 400PB-5SA-30L 400PB-10SA-15N 400PB-10SA-18N 400PB-10SA-22N 400PB-10SA-24N 400PB-10SA-30N 400PB-10SA-36N 400PB-10SA-45N 5 5 5 5 5 10 10 10 10 10 10 10 15 18 22 24 30 15 18 22 24 30 36 45 12.0 14.4 17.6 19.2 24.0 12.0 14.0 17.6 19.2 24.0 28.8 36.0 Steep current Lightning current residual residual voltage @ 5 kA voltage @ 5 kA [1/20 µs] (kV) [8/20 µs] (kV) 42.4 52.7 65.7 70.0 87.3 46.2 56.0 68.9 74.4 92.7 111.1 138.2 40.0 48.0 59.0 64.0 80.0 40.2 48.6 59.8 64.5 80.4 96.4 120.0 High current impulse withstand (kA) 65 65 65 65 65 100 100 100 100 100 100 100 Dimensions (mm) L1 L2 250 250 350 350 350 250 250 350 350 350 350 450 290 290 390 390 390 290 290 390 390 390 390 490 18 Typical applications and dimensions 355 mm 410 mm 220 mm 150 mm 185 mm Type 400TB/G or K400TB/G tee connector Type 400PB-5SA or 400PB-10SA surge arrester Type 400PB-5SA or 400PB-10SA surge arrester 202 mm Type 400LB or K400LB elbow connector 335 mm 150 mm 183 mm Type 430TB or K430TB tee connector Type 400PB-5SA or 400PB-10SA surge arrester Ordering instructions To order the surge arrester, specify the surge arrester type, as described on previous page. Example: For a maximum continuous operating voltage (rms) of 24 kV and a nominal discharge current of 10 kA. Order a 400PB-10SA-24N surge arrester. 19 300SA SURGE ARRESTER FOR 430TB-630A CONNECTOR Application Surge arrester designed to protect 12 and 24 kV class components, including transformers, equipment, cable and accessories from high voltage surges resulting from lightning or switching. It has been designed to be used with the separable tee connector 430TB-630A. Up to 24 kV Technical characteristics • This surge arrester is a metal oxide varistor surge arrester in an elbow configuration. • Each arrester is tested for AC withstand, partial discharge and critical voltage prior to leaving the factory. Design 6/10 (12) kV 6.35/11 (12) kV 8.7/15 (17.5) kV 12/20 (24) kV 12.7/22 (24) kV 170 mm Surge arrester comprising: 1. Interface designed to fit the tee connector 430TB-630A. 2. Conductive EPDM insert. 3. Conductive EPDM jacket. 4. Insulating EPDM layer moulded between the insert and the jacket. 5. Receptacle for contact rod. 6. Metal oxide valve elements. 7. Steel cap. 8. Earth connection. 9. Earth lead. 105 mm Dia. 75 mm 1 5 2 9 3 L2 L1 4 6 Dia. 65 mm 7 01/2008 8 Surge arrester type Nominal discharge current In (kA) Rated voltage Ur (kV) Max. continuous operating voltage Uc (kV) L1 L2 300SA-10-15N 300SA-10-18N 300SA-10-22N 300SA-10-24N 300SA-10-30N 10 10 10 10 10 15 18 22 24 30 12.0 14.4 17.6 19.2 24.0 260 260 350 350 350 300 300 390 390 390 Dimensions (mm) 20 Typical application and dimensions Ordering instructions To order the surge arrester, specify the surge arrester type, as described on previous page. 290 mm Example: For a maximum continuous operating voltage (rms) of 24 kV and a nominal discharge current of 10 kA. Order a 300SA-10-30N surge arrester. 107 mm 180 mm Type 300SA surge arrester Type 430TB or K430TB tee connector Technical data Surge arrester type Steep current residual voltage @ 10 kA [1/20 µs] (kV) 300SA-10-15N 300SA-10-18N 300SA-10-22N 300SA-10-24N 300SA-10-30N 49.6 59.6 69.5 79.4 99.3 Lightning current residual voltage [8/20 µs] (kV) Switching impulse residual voltage [36/90 µs] (kV) @ 5 kA @ 10 kA @ 20 kA @ 125 A @ 500 A 40.8 49.0 57.1 65.3 81.6 44.5 53.4 62.3 71.2 89.0 49.8 59.8 69.7 79.7 99.6 32.4 38.8 45.3 51.8 64.7 34.2 41.0 47.9 54.7 68.4 High current impulse withstand (kA) 100 100 100 100 100 21 400TR and 400TR-LB INTERFACE C TEST RODS Application • The test rod can be used for: - cable fault location - cable testing - phasing checks, etc. • Connections may be made with a cable lug, a 4 mm plug or spring clips. Technical characteristics • The 400TR test rod can be used with 400TE, 430TB, 400TB and 440TB connectors. • The 400TR-LB is for use with the 400LB connector. 400TR Design 1. Insulating shroud. 2. Threaded rod for test connection. 3. Two nuts M12. 4. Insulation. 5. Copper test rod stem. 6. Wing nut. An insulating shroud is provided to allow the application of test voltages when bushings are closely spaced. 400TR-LB 1 M10 1 2 M12 2 3 60 6 40 Installation The test rod is mounted on to the clamping screw in the type C interface tee and coupling connectors. The test cable is connected to the threaded stem and the insulating shroud moved to its final position over the end of the test rod. 480 4 4 288 370 Dia. 25 5 Ordering instructions 5 01/2008 Simply specify: 400TR or 400TR-LB test rod. In mm. Test rod type Maximum A.C. test voltage (50 Hz - 1 min.) Maximum D.C. test voltage (8 x U0 - 30 min.) Impulse voltage (1.2 x 50 µs) min. 400TR 400TR-LB 36 kV 36 kV 96 kV 96 kV 95 kV 95 kV 22 400TK & 400SW INSTALLATION TOOL Application • The 400SW box spanner key fits on the hex nut of the 400BIPA basic insulating plug. • The box spanner and box spanner key are designed to facilitate assembly of 400TE, 400TB and 440TB connectors. • The 400TK box spanner is used to install the 400TEF clamping pin contact or 400TCS clamping screw. 400SW 400TK 01/2008 Ordering instructions Simply specify: - 400TK box spanner - 400SW box spanner key 23 ACCESSORIES INTERFACE C Application For use with connectors and bushings with an interface C as described by CENELEC EN 50180 and 50181. 400DR-B Dead-end receptacle Fits over a bushing with a type C interface to provide 'deadend' facility. 400SOP-B Stand-off plug Is designed to support and 'dead-end' connectors with a type C interface when removed from equipment. 400GP-B Earthing plug Is designed to support and earth connectors with a type C interface when removed from equipment. 01/2008 300GP-B Earthing plug Is designed to earth the 430TB630A connectors when it is fixed-mounted to the equipment (maintenance earthing). Technical characteristics All these products, except the earthing plugs, are tested for AC withstand and partial discharge prior to leaving the factory. Up to 36 kV 6/10 (12) kV 6.35/11 (12) kV 8.7/15 (17.5) kV 12/20 (24) kV 12.7/22 (24) kV 18/30 (36) kV Ordering instructions Order 400DR-B for 12 kV, K400DR-B for 24 kV or M400DR-B for 36 kV applications. The dead-end receptacle can be supplied with an earth lead. Order: -/G. E.g. K400DR-B/G. Ordering instructions Order 400SOP-B for 12 kV, K400SOP-B for 24 kV or M400SOP-B for 36 kV applications. Ordering instructions Order 400GP-B for 12, 24 or 36 kV applications. Ordering instructions Order 300GP-B for 12 or 24 kV applications. 24 400BIPA Basic insulating plug Acts as a tightening nut for the 400TB and 440TB tee connector kits. The plug contains a voltage detection point. The conductive rubber protection cap is included. 430CP Connecting plug For connecting two or more 430TB-630A connectors, thus creating a separable cable joint or a multiple cable connection to equipment. 400CP-SC Connecting plug For connecting two or more connectors with a type C interface together, thus creating a separable cable joint or a multiple cable connection to equipment. 440CP Connecting plug For connecting two or more 440TB connectors, thus creating a separable cable joint or a multiple cable connection to equipment. For use up to 1250 A. Only for use with 440TB. 400RTPA Reducing tap plug Provides a type A interface to connectors with a type C interface. A 'C' spanner, 600SW, is used to tighten the reducing tap plug on to its mating part. Kit MT Earthing kit for copper tape screened cables Contains a tinned copper braid (25 mm² - L = 500 mm), a tinned copper wire for cleating and some water sealing mastic. Ordering instructions Order 400BIPA for 12 kV, K400BIPA for 24 kV or M400BIPA for 36 kV applications. Ordering instructions Order 430CP for 12 kV or K430CP for 24 kV applications. Ordering instructions Order 400CP-SC for 12 kV, K400CP-SC for 24 kV or M400CP-SC for 36 kV applications. Ordering instructions Order 440CP for 12 kV, K440CP for 24 kV or M440CP for 36 kV applications. Order: -/ATEX for use in potentially explosive atmospheres (for 12 kV max.). Ordering instructions Order 400RTPA for 12 kV or K400RTPA for 24 applications. Order 600SW for the 'C' spanner. Ordering instructions Order Kit MT for 12 kV, 24 kV 36 kV or 41.5 kV applications. 25 POSSIBLE ARRANGEMENTS INTERFACE C 430TB 430TB+300PB Single cable arrangement. Order 430TB for 12 kV or K430TB for 24 kV applications. Dual cable arrangement. Order 430TB+300PB for 12 kV or K430TB+K300PB for 24 kV applications. 290 183 basic insulating plug basic insulating plug coupling connector tee connector tee connector 110 110 105 400TB/G 400TB/G-P2 Single cable arrangement. Order 400TB/G for 12 kV, K400TB/G for 24 kV, M400TB/G for 36 kV or P400TB/G for 41.5 kV applications. Dual cable arrangement. Order 400TB/G-P2 for 12 kV, K400TB/G-P2 for 24 kV or M400TB/G-P2 for 36 kV applications. 250 500 basic insulating plug 01/2008 tee connector 110 connecting plug 110 basic insulating plug 245 In mm. 26 400TB/G-L2 400TB/G-L5 2-way connection. Order 400TB/G-L2 for 12 kV, K400TB/G-L2 for 24 kV or M400TB/G-L2 for 36 kV applications. 2-way connection with tap-off. Order 400TB/G-L5 for 12 kV or K400TB/G-L5 for 24 kV applications. connecting plug 505 530 basic insulating plug reducing tap plug basic insulating plug basic insulating plug 400TB/G-L3 type A separable connector 775 3-way connection. Order 400TB/G-L3 for 12 kV, K400TB/G-L3 for 24 kV or M400TB/G-L3 for 36 kV applications. basic insulating plug connecting plug connecting plug basic insulating plug 400TB/G-L4 Disconnectable tap-off. Order 400TB/G-L4 for 12 kV, K400TB/G-L4 for 24 kV or M400TB/G-L4 for 36 kV applications. 1020 basic insulating plug connecting plug connecting plugs basic insulating plug In mm. 27 Connector on stand-off plug Connector on earthing plug Order 400SOP-B for 12 kV, K400SOP-B for 24 kV or M400SOP-B for 36 kV applications. Order 400GP-B for 12 kV, 24 kV and 36 kV applications. stand-off plug basic insulating plug earthing plug basic insulating plug Earthing plug on connector Order 300GP-B for 12 kV and 24 kV applications. 300GPB earthing plug 430TB tee connector 28 Cable and equipment testing. 600 400TR test rod 515 insulating shroud 400TR-LB test rod 430TB tee connector insulating shroud 400LB elbow connector 110 125 600 400TR test rod insulating shroud 400TB or 440TB tee connector 110 In mm. 29 Additional catalogue information on power cable accessories is available by contacting us at the address below: Distributed by: 01/2008 Nexans Network Solutions N.V. - Div. Euromold • Zuid III, Industrielaan 12, B-9320 Erembodegem Tel.: +32 (0)53 85 02 11 • Fax: +32 (0)53 83 10 13 • www.nexans.com • info.euromold@nexans.com Catalogue also available on CD-ROM
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