094 903286B_Hallicrafters_SR 150_Operating_And_Service_Instructions_May63 903286B Hallicrafters SR 150 Operating And Service Instructions May63
User Manual: 094-903286B_Hallicrafters_SR-150_Operating_And_Service_Instructions_May63
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hallicraliers OPERATING AND SERVICE INSTRUCTIONS COMMUNICATIONS TRANSCEIVER MODEL SR-1SO IMPORTANT BEFORE OPERATING THE SR-1S0 REFER TO PAGE 16 OF THIS MANUAL, PARAGRAPH 8-3 (BIAS ADJUSTMENT). THE BIAS ADJUSTMENT ON THE POWER SUPPLY MUST BE SET PROPERLY TO PREVENT PERMANENT DAMAGE TO THE FINAL AMPLIFIER TUBES AND FOR OPTIMUM PERFORMANCE OF THIS EQUIPMENT. "Th e Hallicrafter's Company u;arrants each neu; radio product manufa ctured by it to be fr ce. from defective material and u;orkmanship and agrees to re medy allY SIIeI. de fect or to fllTllish a neu; part in exchange for any part of any unit of its manllfacture u;hich under normal installation, use and service discloses such d efcct, provided the unit is d eli vcred by the ou;ner to Oll r auth orized radio d ealer, u;holesaler, fr om u;/lOm pllrchased , or, auth orized service center, ill tact , for examination, u;ith all tran s/JO rtation charges pre paid u;ithin ninety days from the dat e of sale to original /,urchaser and provided that such examination discloses in Ollr ;udgment that it is thus d efective. This u;arranty does not extend to any of our radio products u;hich have been sub;ected to misuse, neglect, accident, incorrect u;irin g not our ou;n, improper instal/at ion, or to use in violation of instructions furnish ed by us, nor exte nded to units u;hich have been re paired or altered outside of our factory or authorized scrt;ice center, nor to cases u;he re the serial number thereof has bee n removed , defa ced or changed , not to accessories used thereu;ith not of our own manufacture. Any part of a unit approved for rem edy or exchange hereunder u;i1/ be rem edied or exchanged by the auth orized radio dealer or u;holesaler u;ithout charge to the ou;ner. This u;arranty is in lieu of all other u;arranties expressed or implied and no re presentative or person is aut/lOrized to assum e for "" allY other liability in connection u;ith th e sale of our radio produ cts:' pliXff} hallicraliers CS@o 092·017851 Figure I. Hol/icroffers Model SR· 150 Transceiver. SECTION I GENERAL DESCRIPTION The Hallicrafters Model ,SR-150 Transceiver is a precision-built, compact, high-performance radio equipment of advanced design. This transceiver utilizes 19 tubes and a dual conversion IF to provide for the transmission and reception of single-sideband (SSB) and continuous wave (CW) signals on the 80, 40 , 20, 15, and 10 meter bands. Another special feature is the amplified Automatic Audio Level Control (AALC) which functions in the transmit mode. The AALC circuitry prevents splatter due to severe flat-topping of the final amplifier by providing about 15 DB of compression after a small amount of flat-topping occurs. Other features of the Model SR-150 Transceiver include: The versatility of SR-150 equipment permits it to be operated as a fixed station or as a mobile equipment. A 117-volt, 50/ 60-cycle, AC power supply, complete with speaker (Model PS-150120) , is available for fixed-station use; a 12-volt DC power supply, Model PS-150-12, and amobile mounting rack (Model MR-150) are available when the transceiver is to be used in a mobile configuration. • A stable, accurately-calibrated VFO. • A built-in, 100-KC crystal calibrator. • Upper and lower sideband, MaX, (push-totalk), VOX, Manual CW, and break-in CW operation. • A crystal-lattice filter. • A product detector. An advanced feature of the SR-150 equipment is the Receiver Incremental Tuning (RIT) control. This control enables the operator to unlock the receiver frequency and tune the receiver apprOXimately two KC either side of the transmitter frequency. Flipping the RIT switch OFF automatically returns the equipment to the transceiver condition. • An S-meter / RF output level indicator. IMPORTANT Do not, under any circumstance, attempt to operate the SR-150 equipment before becoming completely familiar with the instructions contained within this manual. ·1· SECTION II TECHNICAL DATA TUBES AND FUNCTIONS Vl1 6T8A Receiver First Audio, AGC Detector, VOX Diode, and QT Diode. V12 OA2 Voltage Regulator. VB 6AQ5A Receiver Audio Output. VI 6AZ8 Receiver RF Amplifier and Calibrate Oscillator. V2 12BA7 Receiver and Transmitter First Mixer V3 6EA8 6.0-MC to 6.5-MC IF Amplifier and Audio Cathode Follower. Receiver Second Mixer. V14 12BA7 V4 6EA8 V5 Receiver Second !650·KC IF Amplifier and AALC Amplifier. V6 12BE6 Product Detector. V7 6AH6 Transmitter Second Mixer. 12DQ6B/ 12GW6 V15 Power Amplifier. 12DQ6B/ 12GW6 Power Amplifier. V16 12BY7A Transmitter Driver. V17 6EA8 Receiver and Transmitter 1650-KC IF Amplifier and Meter Amplifier. V8 12AT7 Heterodyne Oscillator and Cathode Follower. V9 6EA8 VFO and Cathode Follower. V18 12AX7 First and Second Microphone Amplifier. Vl0 12AT7 Carrier Oscillator/BFO. V19 12AT7 VOX Amplifier and VOX Relay Amplifier. FREQUENCY COVERAGE: Ambient Temperature Range - Eight-band capability - Full coverage provided for 80, 40, 20, 15, and one segment of the 10meter band. Provisions made and crystals available for the remaining three segments of the 10-meter band. Other frequencies are available on request. Construction - Rugged, lightweight aluminum. Dimensions (HWD) - 6-1/2 by 15 by 13 inches. Net Weight - 17-1/2 pounds. Shipping Weight - 22 pounds (approx). OPERATION: TRANSMITTER: Single Sideband - VOX or MOX (push-to-talk). Output Tubes - Two 12DQ6B tubes in parallel. CW - Manual or break-in. Output Impedance - Fixed, 50-ohm pi-network. FRONT PANEL CONTROLS: Power Input - SSB . . . . 150 watts PEP MAX. CWo . . . . 125 watts MAX. Tuning; Band Selector; Final Tuning; RF Level - Mic Gain; Preselector; RIT; RF Gain - AF Gain; Operation (Off/Standby/MOX/ VOX); Function (CW/USB/LSB); Cal; Cal Adj. Carrier and Unwanted Sideband Suppression - 50 DB. Distortion Products - 30 DB. GENERAL: Dial Calibration - Minus 20° to plus 50°C. Audio Response - 600 CP S to 2800 CP S @ 3 DB. 5-KC increments (Built-in, 100-KC crystal calibrator). Microphone Input - High impedance. RECEIVER: Calibration Accuracy - Less than 2 KCbetween 100- KC points after indexing. Sensitivity - 1 microvolt for a 20-DB signal-tonoise ratio. VFO - 500-KC tunable range. Audio Output - 2 watts. stability - Less than 300 CPS after warmup. Output Impedance - Tubes - Overall Gain -1 microvolt for 1/2 watt output. 18 plus one voltage regulator, ten diodes, and one varicap. 3.2 ohms and 500 ohms. Antenna Input""::" 50 ohms. - 2- Input Power Requirements: IF - Dual Conversion: Transmit (CW) . . . . 19 amperes. Receive . . . . . . . . . 14 amperes. First IF . . . . 6.0 MC to 6.5 MC variable (tunes with the VFO). Second IF ... 1650 KC, crystal-lattice filter. Heterodyning Crystals - Dimensions (HWD) - 3-3/4 by10 by6-3/4 inches. Type CR-23/U, third overtone, series resonant. Net Weight - 5-1/2 pounds. Shipping Weight - 9 pounds (approx). 117-volt AC Power Supply Model PS-150-120 Styled as a companion unit to the Model SR-150 Transceiver, this supply also contains a 4-inch by 6-inch speaker ... one-cable connection carries power to, and audio from, the transceiver .. may be plugged into any 115-voltwall outlet.. contains five silicon diode rectifiers. ACCESSORIES: Mobile Mounting Rack Model MR-150 - Quick release design adaptable to transmission hump or floor mount ... all connections made simultaneously ... access holes for VOX controls. Net Weight - 10 pounds. Shipping Weight - Input Power Requirements: 12-3/4 pounds (approx). Transmit (CW) . . . . 290 watts. Receiver . . . . . . . . 150 watts. 12-volt DC Power Supply Model PS-150-12 Designed for out-of-the-way trunk installation ... terminal strip provides for quick-and-easy connection to the cable from the mounting rack ... contains five silicon diode rectifiers and four transistors. Dimensions (HWD) - 6-1/4 by7-1/2 byl0 inches. Net Weight - 22 pounds. Shipping Weight - 28-1/2 pounds (approx). SECTION III INSTALLATION be in the down (common) position and the antenna connected to the bottom connector. If separate antennas are used, the switch should be up, the receiver antenna should be connected to the top connector (Jl), and the transmitter antenna connected to the bottom connector (J2). WARNING LETHAL HIGH VOLTAGE IS PRESENT WITHIN THIS EQUIPMENT. BE CAREFUL WHEN INSTALLING THE UNIT, WHEN MAKING BIAS ADJUSTMENTS, AND WHEN PERFORMING CHECKS UNDER THE CHASSIS. Figure 3 shows an installation, in block diagram form, making use of a linear amplifier and an external antenna changeover relay. Connections to the power supply from the antenna changeover relay are internal solder connections. Refer to figures 14, 15, 17, and 18 for the internal chassis views and schematic diagrams of the power supplies used in conjunction with the Model b'R-150 Transceiver. In the installation Shown, the receiver is connected directly to the relay through the top antenna connector (Jl); the transmitter is connected through the bottom antenna connector (J2) to the linear amplifier which, in turn. is connected to the relay. If desired, two separate antennas may be used in the installation shown, eliminating the use of the antenna changeover relay. 3·1. UNPACKING. Carefully remove this equipment from its carton and packing material and examine it for any possible damage which may have occurred during transit. Should any sign of damage be apparent, immediately file a claim with the carrier stating the extent of the damage. Check all shipping labels and tags for special instructions before removing or destroying them. 3·2. LOCATION. The Model SR-150 Transceiver maybeplaced in any location permitting free air circulation through the ventilation openings in the cabinet. However, excessively warm locations such as those adjacent to. radiators and heating units should be avoided. NOTE Never operate the transceiver without making a connection to a proper antenna or to a resistive dummy load. 3·3. ANTENNAS. Antenna connections are provided on the rear of the transceiver, as shown in figure 2. If a common antenna is used, the antenna switch (S2) should ·3· Refer to the ARRL handbook or similar publications for the selection and installation of antennas. 52 JI J4 J7 J2 J5 092-017850 Figure 2. Rear View of Transceiver. 3-4. MOBILE INSTALLATION. The Model SR-150 Transceiver may be installed in any vehicle having a 12-volt DC power source. To complete this mobile installation, a Model PS-150-12 Power Supply and a Model MR-150 Mobile Mounting Rack will be required. The PS-150-12 Power Supply, as shipped, is wired for vehicles having the negative side ofthe battery grounded_ If this equipment is to be installed in vehicles having the positive side grounded, make the wiring change noted in figure 18, schematic diagram of the Model PS-150-12 Power Supply. Set the mounting rack on a work bench with the rear of the rack on the bench and the side panels open. Make sure the four nuts securing the power and antenna connectors have been loosened. 2. Holding the transceiver with the front panel up, very carefully slide the transceiver into the rack until the power and antenna connectors mate with those in the mounting rack. 4. Carefully remove the transceiver from the mounting rack and proceed with the installation. The SR-150 Transceiver may be installed at this time if desired. Before installing the transceiver in the mounting rack, ascertain that the antenna switch on the rear panel is in the down (common) position. Slide the transceiver back into the MR-150 Mounting Rack so that a good connection is made to the power and antenna receptacles on the rear inside of the mounting rack. Secure the units together by means of the wing screws on both sides of the mounting rack. The Model PS-150-12 Power Supply may be installed in any convenient location. In the installation discussed in this book, the power supply will be installed in the trunk '(see figure 5). Mount the power supply securely, using self-tapping screws. Position the power supply in such a manner that the side with the terminal strips is accessible. IMPORTANT Extreme care must be exercised inperforming this step to prevent damaging the connectors on the transceiver and in the mounting rack. With the transceiver securely in position, turn the equipment on its side and tighten the four nuts holding the connectors in the mounting rack in place. A base bracket and mounting straps are provided for installing the Model MR-150 Mounting Rack under the dashboard or on the transmission hump (see figure 4). When selecting a location for installing the mounting rack, an open area should be allowed on the top or bottom to provide adequate ventilation for the transceiver when it is inplace. Before installing the equipment, it is necessary to set the position of the connectors in the rear of the mounting rack. This may be accomplished as follows: 1. 3. -4- LINEAR AMPlIFIE.R IN , - - --0 OUT POWER SUPPLY PS-150-120 ANTENNA ~ SWITCH (UP) D L..o A \[7 EXTERNAL ANTENNA RELAY SR - I 50 TRANSCEIVER b TRANSMIT RECEIVE POWER SOCKET (MALE) I -0 .... I I I !O PIN II (? TO EXTERNAL 117 V-GO CPS II PIN 10 POWER PLUG (FEMALE) ) 092·017686B Figure 3. Base InstalIation, Using a Linear Amplifier. Connect the speaker to the jack provided on the side of the mounting rack. This jack accepts a standard PL55 type plug. Run the cable from the mounting rack under the floor mat and under the rear seat into the trunk. Since this cable is weatherproof, it may be threaded underneath the vehicle if desired. Cut the cable to the desired length, strip the wires, and connect these wires to the terminal strip on the power supply (see figures 5 and 17 for color coding and terminal numbering). Use of the auto radio loud speaker is not recommended unless a switch is installed to remove the speaker from the auto radio when operating the SR-150. IMPORTANT Install the antenna in the manner recommended by the antenna manufacturer. Connect the coaxial cable from the antenna, through the hole in the right side of the mounting rack, and solder to the rear of the phono-pin-plug type connector in the rear of the mounting jack. Use care when soldering. Solder on the outside of the center pin must be removed to prevent possible damage to the female antenna connector in the transceiver. If desired, prior to installing the mounting rack, a length of coaxial cable may be connected from this phono-pin-plug type connector to a coaxial connector attached to the right side of the mounting rack in the space provided. If this is done, when the antenna is installed, it may be attached to the connector using a mating connector. Before connecting to the vehicle's battery, check the transceiver, if already installed, to ascertain that the OP ERATION switch is in the OFF position. Connect the two NO. 8 AWG wires supplied between the two-connector terminal strip on the power supply and the battery. The red/white wire should be connected from the top terminal on the power supply to the positive (+) side of the battery and the red/black wire from the bottom terminal to the negative (-) side ofthe battery. These wires should be cut to a suitable length before being connected to the battery. The positive lead should be connected to the battery through a 30-ampere fuse block (not supplied, see figure 5). If the vehicle has a positive ground electrical system, fuse the negative lead. Connect a suitable microphone to the jack provided on the front panel. It is important that the internal wiring of the microphone be as shown in figure 6. CAUTION USE CARE WHEN MAKING CONNECTIONS TO THE BATTERY IN THE VEHICLE. THE POWER IN ABATTERY CAN CAUSE DANGEROUS BURNS AND EVEN EXPLOSION IF SHORT CIRCUITED. IMPORTANT ·5- Before proceeding, refer to alignment procedure, paragraph 8-3, for bias adjustment. 1111111111111111111111111111111111111111111111111t- DASH BOARD ~-- , \ ---- ---",\\~\ \ \ \ \ \ \ \\\\\ 0 0 0 \ \ \ , \ , ,----). \ I' \ \ \ TRANSMISSION HUMP 092·019687 Figure 4. Installing the Moclel MR·150 Mounting Rack. Hallicrafters has available a Mobile NoiseSuppression Kit, Model HA-3, which will fulfill any suppression requirements of this installation. Only after familiarizing yourself with the controls and their functions, as outlined in Sections IV and V, should you perform an operational check. It is recommended that the engine be running while operating the Model SR-150 Transceiver to prevent drainingpower from the battery. Additional information, concerning the proper suppression of mobile noise, is available in the Handbook of Instructions for Hallicrafters' Model HA-3 Mobile Noise Suppression Kit and in other current handbooks on the same subject. 3·5. MOBILE NOISE SUPPRESSION. The following suggestions may be helpful in the suppression of noise encountered in mobile operation. Install resistor-type spark plugs and coaxial bypass capacitors in the ignition coil, generator, and voltage regulator leads. Install bracket-mounted coaxial capacitors in the generator and battery leads to the voltage regulator and connect a 0.005 microfarad mica or disc capacitor from the generator lead to ground. Chokes maybe used in the generator field and armature leads instead of the bypass capacitors - approximately 12 turns of NO. 18 wire on a 1/4-inch powdered iron core for the field lead choke and approximately 12 turns of NO. 12 or NO. 14 wire on a 1/4-inch powdered iron core for the armature lead choke. 3·6. BASE INSTALLATION. The Model SR-150 Transceiver, as a base station, may be used with or without a linear amplifier. To operate from 117 volts AC, the Model PS-150-120 Power Supply, or an equivalent, is required. Merely connect the power plug from the power supply to the receptacle on the rear of the transceiver, connect the AC cord from the power supply to the wall outlet, and connect to an antenna installation as described in paragraph 3-3. A four by six inch speaker is contained in the power supply and is interconnected to the transceiver through the power plug. ·6· 2 RED #18; 250V @175 MA WHITE #18; NEGATIVE BIAS BLACK/WHITE #18; SWITCHING BROWN #12; HEATERS BLACK #12; GROUND ORANGE # 18; SPARE PS-150 -12 POWER SUPPLY m " I TO POSITIVE POST OF BATTERY 30 AMP FUSE TO TOP (+) TERMIN,AL ON POWER SUPPLY Figure 5. Wiring Diagram 01 Mobile Installation. IMPORTANT r - - - -. - Before operating the SR-150, the bias adjustment control on the power supply must be set. See paragraph 8-3 of the alignment procedure. I I I I PLUG I MICROPHONE L_ - - - If a linear amplifier and an antenna changeover relay are used, the cap on the plug of the power supply cable must be loosened, enabling wires to be soldered to pins 10 and 11 of the plug (see figure 3), thus providing a control circuit for the relay. .. . I -.J 089·003330 Figure 6. Required Microphone Wiring., SECTION IV FUNCTION OF OPERATING CONTROLS All controls utilized during normal operation of Hallicrafters Model SR;;.150 Transceiver are located' on the front panel (see figure 7). . shafts. The ON/OFF function of the lever control either puts the variable-element RIT control in or out of operation. This control, in the ON position , enables the operator to fine-tune the receiver plus or minus two KC by means of the RIT potentiometer (round knob) without disturbing the.initial calibration or tr.an~mitting frequency. Returning the control to the OFF position locks Ule receiver frequency to the transmitter frequency. 4-1. RIT CONTROL - ON/OFF. , : .' The Receiver Incremen.tal . Tuning (RIT) ·con. . trol is made up of two controls;with concentI:~c -7- 092-0 17 8 49 Figure 7. Front Panel View of Transceiver . 4-2. RF GAIN - AF GAIN. 4-4. MIC JACK. The RF GAIN and AF GAIN controls are two controls mounted on concentric shafts. The RF GAIN control (lever contr-ol) varies the gain of the receiver RF amplifier and mixer. Maximum sensitivity is obtained with the control set at 10 (fully clockwise). The MIC jack provides for the connection of a push-to-talk microphone for use in MOXtransmission. Thepush-to-talk switch is bypassed when transmitting in the VOX mode. 4-5. FUNCTION. The FUNCTION control is a three-position switch. This switch is used to select the mode of operation: CW, LSB, or USB. The AF GAIN control (round knob) adjusts the the audio output level at the speaker terminals and PHONES jack. Clockwise rotation increases the signal applied to the grid of the audio amplifier, thus increasing the audio output. 4-6. CALIBRATION ADJUSTMENT (CAL ADJ) . The CAL ADJ control varies the frequency of the Variable Frequency Oscillator (VFO) over a small range so that its frequency can be set precisely when compared to a standard. 4-3. OPERATION. The OPERATION control is a four-position switch. In the OFF pOSition, all power is disconnected from the circuitry. In the STBY position, the receiver portion of the unit is in operation and all circuits common to both receiver and transmitter are in the receive condition. In this position, those functions used only in the transmit mode are biased off. In the MOX (push-to-talk) , position, the transmitter portion of the unit is in operation and all circuits common to both transmitter and receiver are in the transmit condition. In this pOSition, those circuits used only in the receive mode are automatically biased off when the transmitter is keyed (microphone button depressed). In the VOX position, the transmitter is energized by voice or part of the first character of a CW transmission. In the absence of voice or keying, the unit is automatically placed in the receive mode. This portion can also be referred to as Automatic. 4-7. TUNING (VFO). The TUNING control tunes in the frequency to which you are listening. This control is connected to the tuning dial which presents a visual indication of the frequency in the left-hand window on the panel. As an added feature, the position of this knob may be adjusted by using the bristol wrench supplied. Loosen the two set screws and position the TUNING knob on the shaft against the felt pad for the desired amount of dragor torque. 4-8. OFF-CALI BRA TE (CAL). -8- The OFF-CAL control is a two-position switch used to turn the crystal calibrator off or on. When in the CAL or on position, it provides standard frequencies at 100-KC intervals to accurately calibrate the VFO. 4-12. RF LEVEL-MIC GAIN 4-9. BAND SELECTOR. The RF LEVEL and MIC GAIN controls are two controls mounted on concentric shafts. The RF LEVEL control (lever control) varies the output of the transmitter mixer, thereby varying the RF output. Maximum drive to the output stages is obtained with the control set at 10 (fully clockwise). The RF LEVEL control functions only in the CW mode of operation. The BAND SELECTOR control is an eightposition switch used to select the desired band for receiving or transmitting. This control also indicates the low-frequency end of the band and which scale, red or black, to read on the dial for direct frequency determination. 4-10. PHONES JACK The MIC GAIN control (round knob) varies the audio level from the microphone amplifier stages to the balanced modulator. The control has sufficient range to permit adjustment of any high-level crystal microphone or low-level dynamic microphone normally used for voice communication. The PHONES connector provides for the use of commercially available headphones. When headphones are used, the internal wiring to the speaker terminals is disconnected. 4-13. FINAL TUNING. 4-11. PRESELECTOR. The FINAL TUNING control consists of a continuously tunable capacitor with a bandsegment indicator. This control tunes the final output stage to the operating frequency. The PRESELECTOR tunes to the desired frequency within a given band, as indicated by the setting of the BAND SELECTOR. The function of the PRESELECTOR, however, is determined by the OPERATION control. With the OPERATION control in the STBY position, the PRESELECTOR tunes the receiver RF and first mixer stages; with the OPERATION control in the MOX or VOX position, the PRESELECTOR tunes the transmitter mixer and driver stages. 4-14. S-METER. This meter functions as an indicator of rei ative signal strength in the Receive mode and as a relative power output indicator in the Transmit mode. SECTION V TUNING PROCEDURE 5-1. GENERAL. PRESELECTOR . . . . Desired band segment The tuning procedure of the Model SR-150 Transceiver is not complicated; however, care should be exercised when tuning to insure peak performance of the equipment. The following paragraphs describe the procedures for receiver and transmitter tuning. RIT . . . . . . . . . . . . OFF CAL . . . . . . . . . . . CAL (on) CAL ADJ . . . . . . . . As required. To calibrate, set the TUNING control to the 100-KC point on the dial nearest the desired frequency. Rotate the CAL ADJ control for zero beat. It may be necessary to increase the AF GAIN control to get sufficient indication at or near zero beat. The RIT control switch must be in the OFF position when calibrating. Turn the CAL switch to OFF and tune to the desired frequency. Peak the PRESELECTOR control for maximum S-meter indication. IMPORTANT Before operating the SR-150, the Bias Adj. control on the power supply must be set. See paragraph 8-3 of alignment procedure. 5-2. RECEIVER CALIBRATION. Preset the controls as indicated: NOTE OPERATION . . . . . . STBY (receive,powero~ The CAL switch should be in the OFF pOSition in normal use of the receiver. It should be in the CAL position only when calibrating the receiver. RF GAIN . . . . . . . . Maximum AF GAIN . . . . . . . . As required FUNCTION . . . . . . . Desired sideband 5-3. BAND SELECTOR .. Desired band BASIC TUNE-UP. Preset the indicated controls as follows: TUNING . . . . . . . . . 100-KC point nearest desired frequency OPERATION . . . . . . MOX - 9- switch to the VOX position. Adjust the delay control (see figure 12) for the desired drop-out delay; delay increases with clockwise rotation. Theunit is now ready for break-in CW operation. FINAL TUNING. . . . Desired band segment FUNCTION . . . . . . . CW BAND SELECTOR .. Desired band TUNING . . . . . . . . . Desired frequency PRESELECTOR ... Desired band segment 5-6. PUSH-TO-TALK SSB OPERATION (MOX). RF LEVEL .. -.... Between 4 and 5, or as required. Use the procedure given in paragraphs 5-2, 5-3, and 5-4. Set the FUNCTION switch to the desired sideband (USB or LSB). SettheOPERATION switch to MOX. Depress the microphone switch (push-to-talk) and advance the MIC GAIN control (while speaking into the microphone in a normal voice level) until the S-meter indicates approximately one-half the level shown at saturation. The MIC GAIN setting is not critical, because of the action of the AALC circuitry, and may be advanced slightly beyond this point to increase compression. Typical settings will run from 5 to 8. Adjust the RF LEVEL control until a small indication is seen on the S-meter. In the transmit mode, the S-meter indicates relative RF output voltage. Adjust the FINAL TUNING control for maximum output and then adjust the PRESELECTOR for maximum output indication. AdjusttheRF LEVEL control as required to keep the S-meter reading below S9, while tuning the PRESELECTOR. 5-4. MANUAL CW OPERATION. Use the procedure as given in paragraphs 5-2 and 5-3. (If a key is plugged into the Key jack, J5, it must be closed.) AdvancetheRFLEVELcontrol to just below. saturated output. 5-7. VOICE CONTROLLED SSB OPERATION (MOX). For voice operated transmission, use the tuning procedure in paragraphs 5-2, 5-3, and 5-4. Set the FUNCTION switch to the desired sideband (USB or LSB). Set the OPERATION switch to the VOX position. Set the receiver AF GAIN to "0" or a low level. While speaking into the microphone, advance the VOX gain control clockwise (see figure 12) until the VOX relay closes; use no more VOX gain than necessary. Adjust the delay control for the desired drop-out delay; delay time increases with clockwise rotation. It may be necessary to readjust the VOX gain slightly because of interaction between the controls. Adjust the receiver AF GAIN to the desired listening level. Advance the QT (anti-trip) control (see figure 12) clockwise until received signals do not actuate the VOXrelay. Use no more anti-trip gain than necessary. Saturated output is determined in the following manner. start at "0" settingoftheRF LEVEL control and slowly increase the control (clockwise) while observing the S-meter. Set the control at a point where further rotation does not cause an appreciable increase in the S-meter reading. This is saturated output; operate slightly below this level. The transmitter is now ready to key. To receive, it is necessary to turn the OPERATION switch to the STBY position. 5-5. BREAK-IN CW OPERATION. Use the tuning procedure as given in paragraphs 5-2, 5-3, and 5-4. Set the OPERATION -10- SECTION VI THEORY OF OPERATION 6-1. GENERAL. 6-3. TRANSMITTER SECTION. The Model SR-150 Transceiver consists of a double-conversion receiver and a double-conversion transmitter. The VFO circuitry, the heterodyne crystal oscillator circuitry, and the crystal filter/IF circuitry are common to both the transmitter and receiver_Refer to figure 8 for a block diagram of the equipment and to figure 21 for a schematic diagram_ The signal from the microphone is applied through the first and second microphone amplifiers (VI8A and VI8B) and fed to an audio cathode follower (V3B). The output of V3B is presented to the balanced modulator along with the selected signal from the carrier oscillator (VI0), to produce a double- sideband suppressed carrier signal. The balanced modulator output signal is applied to the first 1650-KC IF amplifier (VI7A), through the crystal-lattice filter (FLl) which attenuates the unwanted sideband, to the receiver and transmitter mixer (V2) where the signal is added to the VFO (V9) output signal. The sum of these signals (in the 6.0-MC to 6.5-MC range) is then amplified by the tunable IF amplifier (V3A) and fed to the transmitter mixer (V7) where it is subtracted from the heterodyne crystaloscillator (V8) signal. 6-2. RECEIVER CIRCUIT. The signal at the antenna is applied to the receiver's RF amplifier stage (VIA) through the antenna relay located in the transmitter final amplifier section. This signal is amplified and then fed to a mixer (V2), where it is mixed with the signal from the heterodyne crystal oscillator (V8), resulting in a variable IF signal of 6.0 MC to 6.5 MC. The RF amplifier and mixer tuned circuits are selected by the BAND SELECTOR switch and tuned by the PRESELECTOR control. The output of the transmitter mixer is the desired operating frequency and is amplified by the transmitter driver (VI6) and then fed to the transmitter final amplifiers (V14 and VI5). The selected final output signal is applied through the antenna relay to the antenna. The variable IF signal is amplified by a tunable IF amplifier (V3A) and then mixed with the signal from the VFO (variable frequency oscillator), V9, in the receiver mixer (V4), resulting in a second IF signal of 1650 KC. This signal is amplified by the first 1650-KC IF amplifier (VI7A), passed through the crystallattice filter (FLl), and applied to the second 1650-KC IF amplifier (V5A). The output from V5A is fed to the product detector (V6) where it is mixed with the correct carrier oscillator output to present the desired detected sideband signal to the receiver first audio amplifier (VllA). The tuned circuits of the transmitter mixer and transmitter driver are selected by the BAND SELECTOR switch and tuned by the PRESELECTOR control, while the final amplifier output tuned circuit is selected by the BAND SELECTOR switch and tuned by the FINAL TUNING control. The Automatic Audio Level Control (AALC) circuitry operates in the following manner. When a small amount of flat-topping occurs in the final amplifier, an audio Signal appears on the amplifier bias line, in proportion to the amount of flattopping. This audio signal, which is not present without final amplifier flat-topping, is coupled to the AALC amplifier (V5B) whose output is rectified by diodes CR7 and CR8. The resulting DC voltage, which is in direct proportion to the amount of flat-topping occurring in the final amplifier, is connected to the 6.5-MC to 6.0-MC IF amplifier and the first 1650-KC IF amplifier as gain control bias. The output of the first audio amplifier is applied to the audio output stage (VI3) and then to the speaker. The proper sideband is selected by a shift in the VFO frequency coupled with a selection of the proper carrier oscillator and the passage of the signal through the crystal-lattice filter, thereby rejecting the undesired sideband. - 11 - RECEIVER RF AMPLIFIER RECEIVER AND TRANSMITTER MIXER I, R T TUNEABLE 12 I. RECEIVER MIXER IF AMPLIFIER f2 CRYSTAL LATTICE f3 SECOND 1650KC IF AMPLIFIER f3 FILTER 13 .-- RECEIVER FIRST AUDIO X3 R tf• X, I t X2 ANTENNA X, RECEIVER AUDIO OUTPUT X3 R~ f, PRODUCT DETECTOR tf. f3 f3 T X2 I, X2 FIRST 1650KC IF AMPLIFIER 13 , CARRIER OSCILLATORS VFO 6f ~500KC yf. I HETERODYNE CRYSTAL OSCILLATOR X, ANTI-TRIP RECTIFIER "'11 .0' X, I, t: I YDC 12 ;0 I ,- ?> OJ 0- ,... ;:::; '"a TRANSMITTER FINAL AMPLIFIER f----- VOICE RECTIFIER I- 0 - -I BALANCE MODULATOR a "n --+- I I ~ AUDIO CATHODE FOLLOWER SECOND MICROPHONE f5 ---- - RELAY CONTROL AMPLIFIER Af5 f, "... ..<' VOICE AMPLIFIER DC I n t:l Q' 15 HETERODYNE SYSTEM BAND 80 40 FREQUENCY (f,) 3,5 4.0 7.0 HETERODYNE CRYSTAL (X,) 10MC 13.5MC 7.3 20 15 10 10 10 10 14.0 14.35 21.0 21.45 28.0 28.5 28.5 29.0 29.0 29.5 29.5 29.7 20.5MC 27.5MC 34.5MC 35.0MC 35.5MC 36.0MC TUNEABLE IF (12) VFO (X2) UPPER SB LOWER SB 6.5 6.0 6.5 6.2 4.5483 4.5519 6.5 6.15 4.4983 4.5019 4.3983 4.4019 CARRIAGE OSCILLATOR (X,) OR LAST IF(I,) UPPER S8 LOWER SB 1.6517 1.6481 SYMBOLS ~SIGNAL FREQUENCY (AMATEUR BANDS) rI~ ~TUNEABLE f IF(6.5-6.0MC) I I, ~FIXED IF • f. ~RECEIVER AUDIO f5 ~TRANSMITTER AUDIO X, ~HETERODYNE OSCILLATOR. 8 CRYSTALS (I PER BAND) X. ~VFO(61~500KC) X, ~CARRIER OSCILLATOR. 2 CRYSTALS (UPPER S8. LOWER S81 6.5 6.05 SIGNAL PATH LEGEND TRANSMITTER SIGNAL 6.5 6.0 -{>- 6.5 -.- 6.0 ~ COMMON SIGNAL 6.5 ...:;.- OSCILLATORS 6.0 -;.- VOICE RELAY 6.5 6.3 4.6483 RECEIVER SIGNAL 4.6519 MIXER FUNCTIONS THE HETERODYNE SYSTEM UTILIZES TYPE CR-23/U, THIRD-OVERTONE, MIXER RECEIVE and TRANSMIT IN RECEIVE f, Xl;:; f2 OUTPUT IN TRANSMIT SERIES -RESONANT CRYSTALS. RECEIVER f2. X2-= f3 OUTPUT NOT OPERATIVE NOT OPERATIVE XI-f2~f, TRANSMITTER ---._ _ _ _ _ _ _ _ _ _ _ ~ _ ______'=_'_'__=__-o- f,+X2~ 12 OUTPUT OUTPUT 15 MICROPHONE SPEAKER ~ SECTION VII SERVICE DATA If a malfunction occurs when operating on one particular band and/or mode of operation, the unit should be checked on all other bands and in all other modes of operation to isolate the difficulty. A careful study of the block diagram (figure 8) will give a quick clue as to which tubes should be checked. The voltage and resistance charts (figures 9 and 10) and schematic diagram (figure 21) will also aid in isolating and correcting a malfunction. 7-1. COVER AND CHASSIS REMOVAL. A. TOP COVER REMOVAL. - Loosen the four top-cover screws 1/4 turn only and remove cover. To replace cover, tighten cover screws 1/4 turn only, so that the plastic latch nuts will not be damaged. B. BOTTOM COVER REMOVAL. - Remove the four bottom cover screws located in the feet, and remove the cover. When replacing the bottom cover, make certain that the grounding clip on the cover engages properly at the final amplifier shield partition. 7-4. SERVICE AND OPERATING QUESTIONS. For further information regarding operation or servicing of the Model SR-150 Transceiver, contact the dealer from whom the unit was purchased. The Hallicrafters Company maintains an extensive system of Authorized Service Centers where any required service will be performed promptly and efficiently at no charge if this equipment is delivered to the service center within 90 days from date of purchase by the original buyer and the defect falls within the terms of the warranty. It is necessary to present the bill of sale in order to establish warranty status. After the expiration of the warranty, repairs will be made for a nominal charge. All Hallicrafters Authorized Service Centers display the sign shown below. For the location of the one nearest you, consult your dealer or your local telephone directory. C. CHASSIS REMOVAL. - To remove the chassis from the cabinet, it is first necessary to remove the bottom cover (see paragraph 7-1B). Remove the four cabinet screws at the bottom near the cabinet feet and carefully slide the chassis and panel assembly out from the front of the cabinet. 7-2. TUBE AND DIAL LIGHT REPLACEMENT. Access to the dial light and all tubes may be obtained by removing the top cover of the cabinet. See paragraph 7-1A. 7-3. TROUBLESHOOTING. In the design of this transceiver, full consideration was given to keep maintenance problems at an absolute minimum. As in all welldesigned electronic equipment, maintenance and repair problems are generally confined to the checking and replacement of tubes and semiconductor devices which may become defective. Malfunctions of this nature are usually easily isolated and corrected. However, it is entirely possible that a more obscure malfunction may arise. In this event, only thoroughly trained technical personnel should attempt to service eqUipment of this complexity. Make no service shipments to the factory unless instructed to do so by letter, as The Hallicrafters Company will not accept responsibility for unauthorized shipments. The Hallicrafters Company reserves the privilege of making revisions in current production of equipment and assumes no obligation to incorporate such revisions in earlier models. A recommended aid to troubleshooting the Model SR-150 Transceiver is ageneral-coverage receiver which can be used to provide a quick check on the various oscillator circuits within the SR-150. A lead connected to the antenna of this receiver, when placed in the proximity ofthe oscillator tube in the circuit to be checked, can determine the presence or absence of signal from the stage in question. - 13 - AUDIO OUTPUT VI3 6A05A VOLTAGE REGULATOR VIZ ---~ OA2 REc.tST AUDIO-AGC DET-VOX DIODE -aT DIODE VII-A-B-C-D 6TSA I. 2. NOTES: VARIES WITH SETTING of RF GAIN CONTROL. CAL SWITCH ON. -- * '** 4. **** VARIES WITH RF LEVEL CONTROL. 5. ***** DEPENDS ON~ ACTIVITY (NOMINAL VOLTAGE INDICATED) 3. iE*iVARIES WITHBAND SELECTOR SETTING. 6, UNLESS OTHERWISE SPECIFIED,THE FIRST VOLTAGE LISTED IS FOR RECEIVE CONDITION AND THE SECOND IS FOR TRANSMIT CONDITION. 1~ ALL MEASUREMENTS ARE MADE FROM TUBE SOCKET PIN TO CHASSIS, FIRST a SECOND MICROPHONE AMPLIFIER VIS A-8 12AX7 FINAL AMPLIFIER VI5 12GW6 /12D06B RELAY AMPLIFIER / vox AMPLIFIER V19- A- 8 12AT7 FINAL AMPLIFIER VI4 12GW6 /12DQ6B PRODUCT DETECTOR V6 12BE6 CARRIER OSCILLATOR / BFO VIO 12AT7 t~~tk~o ***** , ,," ,_",,- t~~ti.; TRANSMITTER DRIVER VI6 128Y7 < !!.. Q H*** SECOND 1650 KC IF AMPLIFIER AALC AMPLIFIER V5 -A-B 6EAS }.oI----------- I ~~~6 575 \I (Q) 200 MA REO/WHITE'j$" 18 2W R3 07 47K 2W r--------~~----:3 ~b~~ R309 _ B IAS - 75 TO 14 0 II fa) 10 M A WH ITE - I S 1001( 1/2 W LC'fl-. . , - - - - - j - - - - - - +- -- - - - - - - - - - - - - - -- -- - - - - --j--04 + _________________________I---<>5 L -_ _ _ _ r---/--o 6 07 SWITCH BLACK/ WH I TE *' 18 HTRS BROWN #'2 8L A CK *, 2 ORANGE (S PA RE ) *rB NOTES : I. C AUTIO N : OBSERVE POL A RIT Y. 2. THE WIRING SHOWN IS FOR NEGATIVE GROUNDED VEHIC LE S . IF TH IS UNIT IS INSTALLED I N vEH IC LE S HAV IN G POSI TI vE GROU NDED BA T T E RI ES , L EA DS MARKED 3 AND 4 ON TH IS SCHEMATIC M U ST 8E UNSOLD E RED AND INTERC HANGED LEAD 3 . SO THA T LEAD I CON N E C TS WITH LEAD 4 A N D LEAD 2 WITH 08 9-0029 79 B Figure 18. Schematic Diagram of Moclel PS·150·12 DC Power Supply. -25 - SECTION XI MOBILE MOUNTING RACK MODEL MR-150 11-1. DESCRIPTION. Hallicrafters' Model MR-150 Mobile Mounting Rack is a sturdy, compact unit designed to facilitate mobile installation of the Model SR-150 Transceiver. This mounting rack, with mounting bracket and straps supplied, permits transmission hump, floor, and/or under dash mounting of the transceiver (see figures 4 and 5). This rack is equipped with a cable for connection to the PS-150-12 Power Supply, an audio connector brought out to the side for connection to speaker, and provisions for a direct connection to a suitable antenna. The side panels of the mounting rack fit snuggly against the transceiver for a secure installation. Wing screws are supplied to attach the transceiver to these side panels. Details for installing this equipment in a vehicle are described in paragraph 3-4 and in figures 4 and 5 of this handbook. 092-017932 Figure 19. Hallicrafters Model MR-1S0 Mobile Mounting Rack. J 401 10 n = 1/ 12 0 REO/WHITE ·,8 t}- ~ 7 4 r--= -c::::J B 5 9 J ,...., 575V ~ I ...... RED'#'8 2 2S0V 2 I:l$l t::a 6 3 WHITE #,8 J402 ~ 3 -9SV V BLACK / WHITE '#'B cp 4 BROWN ·,2 NOTE I 0- - - - - -=- BIAS SWITCH J J403 TO TS S02 ON PS-150-12.PINS AS MARKED. (SEE FIGURE IT) I /\ -1 BLACK S~ ·,2 FILAMENTS 6 GROUND 1 - ORANGE'#'8 7 SPARE U NOTES; THE AREA DOTTED IN SHOWS WIRING NECESSARY IF A COAXIAL CONNECTOR IS AFFIXED TO THE SIDE OF THE MOUNTING RACK AND INTERNAL COAXIAL CABLE ADDED BETWEEN THIS CONNECTOR AND J403. IF DESIRED. THE ANTENNA MAY BE CONNECTED DIRECTLY TO J403. Figure 20. Schematic Diagram of Model MR-1S0 Mobile Mounting Rack. - 26- 089-003331 B REPAIR PARTS LIST FOR MR-1SO Bracket, Mounting 067-010870 Cable Assembly 087-007656 Clamp, Cable • 076-002744 Connector, Phone Type (Speaker) 036-000338 Connector, Power (12-pin) . • • 010-002585 Connector, RF Type (Antenna) 035-000082 Guide Pin . . . . . . . . . . . . 074-002792 Knob, Decorative, Wing-Screw (2) 015-001768 Pad, Side Bracket (Left) 014-000475 • Pad, Side Bracket (Right) • • 014-000483 Strap, Mounting (2) • • • • • 076-003202 - 27- '. NOTES: - 28- ---r--- , : ,'~ ~~U2 ~ 10 -- --- ----- -- I --- __ u _________ --- ___ n_ VIA 1/2 6AZ8 RECEIVER R F AMPL 10 - I ~~C4 F~lgNT ~ 4 l~~F C5 I R7 I C7D L3 L2 Ll l 10M ~"IP=R::-..S:::E:::-~-=E:::CT::O:=lRI L~ L4 1~~~ l'It, ¥~5r1lLf ~3~ ~IUF UUF ~~ g~~1" gl~~ (/.". BOM UUF : I CR I IN295 __ 6\ ;:; h. ~~12 ~.~ ~9 :1 - -(~;NO - S~~~C~~R C-- - -- --- ------- -- - ---l C47 [80 gg2 ;~;CI3 0.005 7 IRFGAINI R6 [Q£II \ ISOK [@ ~7 " 6 ~OUF C49 ~~2 ~~60 ~:6o: I R46 10K J : IR FLEVEL I C32E ' 8665 I '2 C,'2C - ',- - - ~ 3 --3--.J ~-~~O~~ RI2 C28 RI3 RIG UUf [00 001 [5K 220 7 C34 0.01 -1;u;N~I-----: - 0.005 Ria RI9 h [K !I~~~ 1.lf;~5 6 R49 47K ~3~ I 5:t- CJ,fl' g~TT - C,32B ". ~c'~6 -- 100 C320 d7OK: ,,~ 2W I T~.02 I - =22K :j.7K TAALC ...: -=-[ '-'-- C41 000' 1'.... 2W 2200.0[1' R AGC 82 R30 UUF 15K I C59 10 UUF C50 47 UUF " C51~ R26 lOOK R25 82 C43 1'0.01 R 5 2 ! . -_ _ _ _ _ _ _ _-;1..""" .......... 47K 10 ",g~;'5 1,),['7 rR41 ~C6~*~65 0 .001 lOOK ['0.01 --r I C60 R37 47K .". t~70 C46, ~ R28 0.01 IK ""UUF r R3~,r 47K-b QOI : C36 39 UUF RI5 - [K VFO OUTPUT T: 85VDC R:GND 1650KC CR'~, IN295 VI2 OA2 REGULATOR RF GAIN 12~h ,,~ I 3 1650KC [ 9~1:6'5 1_ RI~O 10M 4;5~ *g~g05 '---- ~ ~ 10M 10M 10M SIB 15M R5~8 FRONT Ll7 L18 L19 L20 L2! 20M ~~~R R6[~E 22K L22 c f l 2 [R53 IK T *36.0MC r::::::Jfi3~ R5fY~6c:::J T R54c:=Jfi4~ T R55c:::Jfi5~ T 1 n7c:::J -=r IK *35.5MC IK 35.0MC R56 IK *34.5MC R599 [K IK ... 27.5MC R6~E 18K L23 1/4W /l4W I I 40M 80M ~9 C61 ~~3 II2:E9A~ R71 FO : V9A , n 1 C70 T IC'7[ C72 JJF}JG~ 27K L24 114W 7'. - - l ~~6K?66 1 Tcn0t~ SJF __ ~+'tf,--·--:!:-f-'---- [ ] UUF C77± ~'~F - 3 C78 LOu'/, ~~2i t'M'H [N295.j'< 6 RG7 C82f R6SHCt-B-0--t-L-2-6-; 2201<,4JW 0.001 g~tl 0.01 - ~UUF _R67 820 0.7 MH + ! &. L27 0 ,) Ca7 I -12 UUF 1c32A I C89 '.J _JJF .-=r R60l F8c:::1 IK 1 R63 IK I _ 10.OMC 9UCU'~F3 C90 12 UUF ~;~ C94 910 UUF MH UUF VFO K~' -I OCI03 YIO} Bu ~1Qill I~~I.". [E!l] S4 'r .... ~ CORRECTOR ~2~~:~R 2700 ~8K8J itglgi I~F R :16VOC T:1.5VDC KEYING T: 1.5 VDC R:16VDC ----, IPRESEL ECTOR I KEYING KEYING -,F.-----':I" ClO~05 ~~~ ~0~ R84 R85 820 0 CI06 8 R87 YII VIIA-B-C4- l"UUF O.OIl" 4 .,7 M G - fAFl MEG RECEIVER AUDIO CIIO~ lOOK,. '='Jl'CI15A R92 "_~30 220K 2 VI3 350V 4.7 _1~~L7 XJ~~ETECTOR RaG 820 CI8.1~ 500K '---------""*~[~gR~if L C112IR93 0.021"220K 6AQ5t, RECEIVER C114~ AUDIO 50 V ' ¥- USB +250VDC : 1 :_LT4--'H-H+-----1+-----+-i--------------------------.., I r +250 t£132 UUF V 005 : I rs-R129 -~14 66K CIS! 0001 !Cl39 0.8-13 UUF NEUT VI7B VI6 12BY7A XMTR DRIVER IIW L __ ...J r--'""";~, R[ 19 V5B 1/2 6EAS AALC AMPL 47K RI[5 RII6 R 113 Cl54 lOOK 820K 0.01 t---j(=+__-'T--l4-+ I CRB CI57 _~ CR7 0.0.01 9f'__ IN295 IN2951.' 0.22 ~~'55" t-"f-a ,r-g-'-g2-, CI27 CI2a CI29 80M ~---+-----------; CI24 , L33 0.7 MH 0.7 MH l.'~~~ C~' c'45r,1 C147-tlt 18 ~L39 85~L40 135 UUF UUF UUF C!44 3B~ l' CI34 0.001 UUF RIOO 2700 L41 Rill 0.0051' i~O RI11 2.2 MEG 9 ZERO 5DK MI LSB 11'121 10 2 - ±g[~J5 BAL CRll l'gl~~ 67-+-"-----::-:~-__,.C"'6R3-;:::::t=::!. ;~~~ t-1-N.. \ \ -- RI22 3300 2 .--c-, 3 2 2:.K 10 \~3 ~'~. \ S5 FRONT 9r[A;;4 REAR \ LS \ USB RI24-~~I\ ~ ~~aT r9 7~ 4":g~k RI21 3300 820 CR 10 IN 87 [8 '~1fUUF " 12AX7/EceS3 2ND MIC AMPL ~I~~ 1/~~~A8 ~ I .);.,0', '.~02' ""-,_+---,,190"-0{ -, l':g!a f.' ~ \ 1- REAR I RI;: '0 \\ lOOK \ ,, PTT IFUNCTIONI S6 I 0.001'" 6--- ~I FRONT RI38 RI39 . 4700~M~G MIC DISABLE VISA RI44 1/2 3900 12AX7 IECGB3 1ST MIC AMPL :l'CjlgB 350V "- 6_7 CI72 0001 3 ;!:C[73 "'U'OUOF ~i: I CI74~RI5! R-95 VDC VOICE T: GNO RI27 56K AMPL CRYSTALS NOT SUPPLIED. ** SEPARATE ANTENNAS OR LINEAR AMPLIFIER WITH ANTENNA SWITCHING RELAY USE THIS POSITION. RESISTANCE MAY VARY FROM VALUE SHOWN. IF REPLACEMENT IS NECESSARY, USE SAME VALUE AS PART REMOVED. '---/ RI54 _ II( R157 6aK ,L·~·-~B~li~ 2 ~-_--+ DELAY MEG ~ RELAY MEG RI56 6.2 MEG ACTUATE C 118 0.221' ~nJ5 .r---w - KEY R: -95VOC -,, T: GND UI\lLESS OTHERWISE SPECIFIED; ALL RESISTORS ARE IN OHMS - 10 Yo,1/2 WATT. ALL CAPACITORS ARE IN UF (SEE PARTS LIST FOR VOLfAGE RATING} I OPERATION SWITCH IS SHOWN IN OfF (FULL CCW) POSITiON FUNCTION SWITCH IS SHOWN IN CW(FULL CCW) POSIT[ON. 2 BAND SWiTCH IS SHOWN IN 3.5 Me {FULL CCWl POSITiON. 3. ALL FEEDTHRU CAPACITORS ARE IOOC UUF. TO POWER SUPPLY Figure 21, Schematic Diagram of Model SR-150 Transceiver, 3F- CW BREAI(-IN KEYING NOTES. * 3 :or + 575VOC VDC (WHT/RED) ~ CI77 001 RI5;-n~156 10 ~2) R F LEVEL DISABLE BIAS DIVIDER Rlf2 ~'-~i I PTT INHIBIT ~__________________________________~XM~T~R~B_'A_S____R_._-9~5~VO_C___ T_:-_5_5_V_0_C______________________________~_____ 4_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __+----------~R~.--~95~_V~0~C~_T~:-~5~5~VD~C~____~33K SWITCHlNG CI76 0001 RI48 MEG 470K 5'Uc::.!IOOI( RI26 CR61RI02 IN295 100 K RELAY TUBE RI5,~H~ -: .. R14! RI43 Rl46 RI45 2200 _ I I 470 MEG MEG VI98 1/212AT7 RI53 330K ISENS MEG -~' ··i -~--'-- - RI40 VI9A VII D I/ZI2AT7 6TSA VOICE VOX AMPL RECTIFIER VOX RI47 lOOK pn CW BREAK-IN KEYING RELAY ACTUATE l' 0.005 rd6~ FOLLOWER C166* ~ I CI67 ~ 9 rl0~ I '6'" g~~~ CATHODE R131 B ~2d I I VISS 112 USB CI65 0.22 LSB \ ! \ :r CI53 0.001 RI32 220K t~-~-f-~-~-~-~-~-t-~-~'~~~~~~~~~~r~-:-~-~-=~~-~-=-~-~-~-~-~-~~1UF~~=B=A=L =4~7~Kt~4dJ , "!J; \ USB ~,!~ ~ ~ 0-1 a---·[ 1~1[8 RI30 2700 RF LEVEL DISABLE BIAS + 575 RI12 470K - METERIW 10K 82K RI23 R[20P I glgrl' LSB RI33 470 RI31 250 Rl34 470 RI08 L42 4700 270K 0.7 MH +250VDC C 146 t----::R... [0~7~------~t-C-,4-9.;.;;;.;;..;.;;..-+---' RF LEVEL DISABLE R[OI 4700 el20 0.1 RIl4 IK CI4~W!t 1 l'JJ? t9u~I l'J3? L'. ----" MI~~;~~~PL 147 I l:.tf3!~CR95 ~~ 3 lN295 RII~8 r - -, L341 +250VDC VDC +150VDC REG ~ CI35 100 T: 1.5VDC R:16VDC T:1.SVDC +250VDC (BAND SELECTORI I t--I- .". IPHONESI J3 i::T!1111t===l!==0=.0='='l'==C!==========~::::=====::::::::=:+:'5:0:VD:C=i:R:':G\t-_O_' _~f~~ l I t6- RIGO 1500 50arL 47 IW -0-- KEYING --- -- ---I----r-- - ---- -----------, 'd~! MEG __ 5 6 ,.IOOK 1 ~09K8 r R 6 2F ___-~ -"'L~: ~6-c-l-I-B~R~9:A76L; o;,Ocr.01'6(~[t"iR~~6~3 ' ~§~~K g.~~1 ;Jll1m:99 ?r--.ale: -8? ~~ ?C ~L?FO L ~ :T ~ i :R:rt-I+++-0 I ,. 0~89_~3 = ~5:3 [ R R79 ~CIOI 470K- CR4 vloa ! UUF - 25K ~~~__-+~ L30 1~105K ~~5 R60- 113:t CUiU:' CR3 C911' . . 0005 I-~ '1'0GF 3 C99 ....::.7 1'0.001 r--?-","",,,,--~--t--.-' N_2_9_5.,,~ :y r= .T' 1 13.5MC - 2-~ R74 C88 ITrU-N[-NG-I-J' 220KT27 • _ I --6 ! 20.5MC ~2i'iqC981~102 ~~~~. ~::~Ir=;V7iI7i0:====T=4~~1r-:::J~. L26 clla 0.1 2500 .--~R~:A~V~C~_T~:~G~N~D~~--------+_------_+------------+------------------_4--_+~~~ R:16VDC R97 8.2 M G 5 R95 . - -_ _- - ' ~2:=====::::;-1 ,i6::~~it I, ~:~ 4~ ~6 -f~~Q5 C~~ ~+-l~~~;~:--· ~g~if;::TH1~!-'F:-0-~-L-0-W-E-R---i-i _+I(-~ t-,~:c;:9S" :-7-"U-H~sl:!2'~9:O"~;; ; III I... :'-',,,4"--_ _ _ _ _ _ _ _ _- , ....------'8 ~~go R40 47K *~62 5 't o.001 l;; Itf~6 R29 470K 0.011' 7 C42;:[ R24 O.Olt 41K C39 - R20 220K I I LP ~ 46~2~~ I I ~~4 Ll5 1 I L_ [1; R23 15 K 3 : ~Rl R F GAIN 2 - I I _J_~~I:~!.':'--j:,r:=t=:t::j'::NT: ' .. ~ I ~~2[ R22~ I C37 :=;- 6 V6 12 BE6 PRODUCT DETECTOR 'j r!~~~52~ ~,----- , T R: ~~; ~iS~~C IXER r+~2~5~O~V~0~C:I~~~~~~~~~~~~~~~~~:t~~~~~~~~~~~~~~=t~=t~~~+~2=5=0~V~DC~~~~~~~~~~~~~~~~~i1--------------~rc~~~~~~~--------r_----1+~25~0~V~0~C ____' _____L___~~~:::_11--JE~----------------------------------_r+~2~50~V~D~C~_____:~~~~--t1------~~--~'OW _ _____ _ --r _ _ _ _ _ _ _ fBA_NDSELECTORI _____ i C85p+150VDCREG: +150VDCREG ~~~ +150VDCREG G~iN :, RFLEVEL DISABLE J r;c~-~+-~-_~~_6t=1~~,-M-C$--+--:---' RECIE~:E~ ~ C VI7A I __ I I IPRESELECTOR I ___________ +[ 3- V4 L~AG~C~_____________l------------------------~~------------------~AG~C~------~_+----~-=======~========~======t==+==t=========~A&G£C~~=======+=====t======:t~~====~==~=+==AA~G£C====~====~=============t~~~~~~~====~-T~R~.A~N~SMM~IT~T~E~R~G~N~D~--------~.._~ C33 [ R:4 ( R: GND , "470" C7E Ul!F" ~- T2 1650KC : :_,:5 C7B 1 :3_____ ~ __ __ -n:tJ,.. - ro1,2" TRAP ~,[~16-,·'"-~~~~l4- $6I~-~~~pML 9 ~ 0~~ UUF J/26EA8 6.,c,~: 81~ o~~~f Tg~: 7 ~l3 Rll IL 2 07 I~ M H 47t27 - I ------------r---------:7-- 19. Ll2lL----..:: RF GAIN , ISANDSELECTORI: 3 gj' tr---: 100 UUF I~ ! I C 16 6.0-6.5 MC ~O~ t---------< ;~L;;kC24 SIF FRONT6\i'::'::: 'I'J,';F ~----1(_---------+__--~C23 C26 CI7 3900 5-25T125 ""UUF ""UUF , -_ _ _ :,- h, 10 ~ l'O.005 T. - a5VDC 1'0<-0'~4 I MEG- C20 ... C6 10 UUF I ~>n t~~Fti\CB51~RIOI ~~15:90K"1UUFI)J..~1~J~~5F T'OOKC f.~CI5 R6 R5 47K TI L711:LB;1~~L~9~~~CC';B~L~10~C~'9~L~"~~~~~~~~, ~~\"2~J~IJ:j'2l RECEI~~R~AiRRANSMITTER RI63 220K I , V2 cbY' : SI' FRONT ------ ______ +-_--l_I-_-_-_+-_-_-1_E-_-i _______________________________ : COMMON OR J 2 TRANS ONLY>--..--l\U-.+--------' 0.7 _MH - R3 : I MEG MEG 40M ~ IN456 R2 RI [ -- ~ 'I='- CRI2 u~9BOO C7A 20M -- .-------.-L-6--------------. ~~ C6 U2U2Fl' _ 15M - VIB 1/2 6AZ8 100KC XTAL CAL ~_2'___+_~15-K___i ;*' *' lJ~F~R~0~NT~6~5~~~tM1~~==l-11B~~~~~U:U~F~~l~~~-~5 SID - V3A ,----T-,",,",'12J)2 3 3 - SERVICE REPAIR PARTS LIST MODEL SR-150 Schematic Symbol Description Hallicraiters Part Number Schematic Symbol CAPACITORS 482-132180 C104,105 482-161850 493-121350-334 C114 C115 A&B C119,123 482-132150 C121 482-132220 C122 C124 10 1"11 F, 5%, 500V, Plastic Mica 47 IlIlF, 20/" 500V, Plastic Mica Cl0,11,37, 000211 F, 20%, 600V, 55,61,112,117, Ceramic Disc 137,168,169, 170,171,179, 180 C12,13,29, 0.005 I" F, 20%, 500V, 30,35,36,41, Ceramic Disc 68,69,75,79, 102,113,132, 133,146,149, 150,151,162,167 C14,17,22,26, 100 IlIlF, 2%, 500V, 27,57,74,78, Plastic Mica 81,126,130, 135,136,173, 174 Variable, Trimmer, C15,164 51lllF to 251lllF C16 125 Illl F, 2%, 500V, Plastic MiCa C21 33 I'll F, 2%, 500V, Plastic Mica C28,31,34, O.OIIlF, 20%, 500V, 39,40,42,43, Ceramic Disc 44,46,51,53, 54,56,64,67, 82,84,107, 110,152,154, 159,160,177, 181 C32A,B,C, Variable, TUNING D,&E C38 39 Illl F, 2%, 500V, Plastic Mica C45,47,49,62, 0~001 Il F, 20%, 500V, Ceramic Disc 65,80,83,99, 111,116,134, 153,155,161, 166,172,176 C48 361l1lF, 2%, 500V, Plastic Mica C52,72 821l1lF, 2%, 500V, Plastic Mica C58,157, 0.22IlF, 10%, 200V, Paper Tubular 165,178 C60,109 470IlIlF, 2%, 500V, Plastic Mica C63,100 5 11 F, 25V, Electrolytic C66,118, 001 IlF, +80%,-20%, 100V, 120 Ceramic Disc C73 1201l~F, 2%, 500V, Plastic Mica 6~8 Illl F, ±0,5 Illl F, 500V, C77 Plastic Mica C85,91,98, 1000 Illl F, GMV, Ceramic Feed-Through 101,156 C86 3.3 ~Il F, ±0,5 1111 F, 300V, Plastic Mica C87 482-132100 C3,20,148 C4,24,25,143 C5,70 C6,23 C7A,B,C, D,&E C8,33,59, 76,108 C9,50,71 482-361392 C125 048-000526 482-151470 C138 047-100471 C140,141 C142 047-100442 C90 C92 C93,94 C95 C96,139 C97 Cl03,106 C144 C158 C175 51 MIL F J 29;" N30, Ceramic Tubular 12 I'll F, 5%, N470, Ceramic Tubular 43 IlIlF, 2%, 300V, Plastic Mica 910 Illl F, 2%, 300V, Plastic Mica 181"1lF, 5%, 300V, Plastic Mica Variable, Trimmer) 008 I'll F to 13 Ill' F, 3000V (Piston type with hardware) 681'IlF, 2%, 300V, Plastic Mica Variable, Trimmer, 8 ~~F to 50 i"ilF Schematic Symbol 3301l1lF, 2%, 500V, Plastic Mica 10 Il F, 50V, Electrolytic 2 x 30 Il F, 350V, Electrolytic 0.001 Il F, 20%, 3000V, Ceramic Disc 51l1lF, ±0,51lIlF, 500V, Plastic Mica Variable, FINAL TUNING 220IlIlF, 2%, 500V, Plastic Mica 150 Illl F, 2%, 500V, Plastic Mica 390 IlIlF, 2%, 500V, Plastic Mica 0.01 Il F, +80%,-20%, 500V, Ceramic Disc lOOOIlIlF, 2%, 500V, Plastic Mica 510IlIlF, 2%, 500V, Plastic Mica 270 Illl F, 2%, 500V, Plastic Mica 680 Illl F, 2%, 500V, Plastic Mica 0.1 IlF, 10%, 200V, Paper Tubular 0.002 IlF, 20%, 500V, Ceramic Disc 482-161331 045-000755 045-000902 047-100397 493-110050-531 048-000525 482-161221 482-161151 493-121250-334 482-151330 R1,2,8,139, 143,146,149, 152,158 R3 R4 and 91, R46 and 140 047-100354 048-000522 482-151390 047-001671 482-151360 482-161820 046-001298-04 482-261471 045-000938 047-001428 482-161121 493-140680-531 047-001308 493-140330-521 044-000568 491-024510-31 491-005120-83 481-151430 481-261911 481-132180 044-000520 138 R58 E6! R62 R68 R70,83,100, 130 R71, 129, 157 R72 R76 R78 R80 R82 H85,86,121 R89,90 R95 R96,150 R97,156 R99 R126 R127 R131 R144 R153 R155 482-261102 482-261511 482-161271 R160 R161,162 2700 Ohms, 1 watt 470 Ohms, 1 watt 47K Ohms, 2 watts 270K Ohms 820K,Ohms 2.2 Megohms 3300 Ohms 82K Ohms, 1 watt Variable, 50K Ohms, 20%, 0.2 watt, Meter Zero 33K Ohms 56K Ohms Variable, 250 Ohms, 0.3 watt, Balance 3900 Ohms 330K Ohms Variable, 10 Megohms, 20%, 0.2 watt, Delay 1500 Ohms 10 Ohms 451-352272 451-352471 451-652473 451-252274 451-252824 451-252225 451-252332 451-352823 025-002065 451-252333 451-252563 025-002064 451-252392 451-252334 025-002066 Description 047-100395 451-252105 Ll L2 L3 L4 L5 L6,13,16, 25,26,29, 33,36,42 L7,37 L8,38 L9,39 LlO,40 Lll,41 L12 L14,15 L17,18 451-252184 451-252153 451-252154 451-252222 451-252101 451-652153 451-252102 L19,20 L21 L22 L23 L24 451-252221 451-252474 L27 L28 L30 L31 451-252224 L32 L34,35 451-252223 451-252820 451-252104 Tl,2 T3 T4,6 451-252471 T5 451-252182 451-2"2103 Coil, Antenna, 15 Meters Coil, Antelma, 20 Meters Coil, Antenna, 40 Meters Coil, Antenna, 80 Meters Coil, Antenna, 10 Meters Coil, 0.7 MH RF Choke 051-003350 051-003347 051-003345 051-003346 051-003531 053-000530 Coil, Mixer and Driver, 10 Meters COil, Mixer and Driver, 15 Meters Coil, Mixer and Driver, 20 Meters Coil, Mixer and Driver, 40 Meters Coil, Mixer and Driver, 80 Meters Coil, 600-MC to 605-MC Trap Coil, IF, Filter Termination Coil, Crystal Oscillator, 10 Meters Coil, Crystal OSCillator, 10 Meters Coil, Crystal Oscillator, 15 Meters Coil, Crystal Oscillator, 20 Meters Coil, Crystal Oscillator, 40 Meters Coil, Crystal Oscillator, 80 Meters Coil, VFO Coil, 27 IlH RF Choke Coil, 1 MH RF Choke Coil, Final Amplifier RF Choke Coil, Final Amplifier Pi-Output Coil, Parasitic Choke Assembly Transformer, Variable IF, 605 MC to 600 MC Transformer, IF, 1650 KC Transformer, BFO and Balanced Modulator OUtput Transformer, Output 051-003532 SIC,D, F,H SIG SIJ S2 S3 S4 S5 S6 S7 Vi 22K Ohms, 1;·1 watt 16K Ohms, 1/4 watt 45]" 152223 451,,152183 451-152273 451,,652472 451-252272 Vll Typt: 6AZB V7 V8,lO,19 Tube, Tube, Tube, Tube, Tube, Tube, Tyl''' 6EA8 Type 12BE6 TYVe 6AH6 Type 12AT7 Type 6TEA Type OA2 Type 6AQ5A Type Type Type 12AX7/ECCB3 Type lN295 Part Number Rotary, BAND SELECTOR (Inc. SlA ONLY) Wafer, Crystal Oscillator and Transmitter Mixer Wafer, Antenna, RF Amplifier, Mixer, and Final Input Wafer, Driver Output Wafer, Final Pi-OUtput SPST, Antenna Rotary, CAL-OFF SPST, RIT-OFF/ON Rotary, FUNCTION Rotary, OPERATION (Inc. S7) SPST, POWER 060-002442 062-000195 062-000196 062-000198 062-000197 060-100440 060-002555 Part of R82 060-002441 060-002443 Part of 86 CRYSTALS Yl Y2 Y3 Y4 Y5 Y6 Y7 Y8 Y9 *** *** *** YIO Yll 100 KC, Crystal Calibrate 36,0 MC, 10 Meters 35.5 MC, 10 Meters 35.0 MC, 10 MeterS 3405 MC, 10 Meters 2705 MC, 15 Meters 2005 MC, 20 Meters 13.5 MC, 40 Meters 1000 MC, 80 Meters 164801 KC, LSB 1651.7 KC, USB 019-002712 019-002940-08 019-002940-07 019-002940-06 019-002940-05 019-002940-04 019-002940-03 019-002940-02 019-002940-01 019-002945-01 019-002945-02 *** Not Suppliedo CONNECTORS 051-003349 051-003342 Jl,2,4 051-003340 051-003341 J3,5 J6 J7 053-000665 051-003343 051-003529 051-003344 051-003530 051-003351 051-003509 053-000666 053-000580 053-200426 FLI 051-003348 053-000676 050-000786 050-000890 050-000881 055-000469 090-901417 ()90-901474 090-901350 090-900040 090-900793 090-000034 090-901403 090-900001 090-901331 090-901475 090-901192 451,~25268:; Via 451 451-152222 451-252273 025-002061 1,'1.8 025-002062 CR4 451-252821 451-252475 024-001467 025-0()2067 lN87 019-002941 CR12 Diode" Type lN456 019-002964 ** See Seetion H J Page 3 for Tube Functions, 048-000464 Bristol Wrench (TUNING Knob) Cabinet Cable Assembly (Harnessed) Coupler, Solid Cover, Cabinet Bottom Cover, Cabinet Top Cover, VOX Relay Dial Window Disc, Dial (TUNING) Emblem, Hallicrafters Logo Escutcheon Escutcheon Plate Filter, Crystal Lattice Foot, Plastic (4) Front Panel Gear, Pinion Gear, Spur (Fixed) Gear, Spur Handle, Knob Iron Core (Coil Slugs) Iron Core (L27 Only) Knob, AF GAIN, MIC GAIN, and RIT (Round) Knob, BAND SELECTOR and FUNCTION Knob, CAL ADJ and CAL-OFF Knob, FINAL TUNING and PRESELECTOR 033-001071-11 150-003099 087-007664 029-100264 066-003141 066-003140 066-201460 022-000696 083-001012 007-000850 007-000812 007-000813 049-000216 016-201072 068-001174 026-001087 026-001088 026-001089 030-000793 003-203388 003-203305 015-001773 015-001760 015-001755-02 015-001690-21 Ol5-GG1T75 140,,01 Ml DS! 1(2,3 Kl 019-301980 Antenna (Receive and 036-100041 Common), 500-0hm Output 036-200210 PHONES and Key Microphone (lnco Hardware) 010-101569 Power Input (12-pin Jones 010-002586 type) MISCELLANEOUS 050-000801 051-003353 **ELECTHON TUBES & DIODES Type 451-252825 451-352470 SI SIB,E 451-252152 451-252100 COILS & TRANSFORMERS 451-2521?2 68K Ohms 680 Ohms 2200 Ohms, 1/4 watt 27K Ohms Variable, 25K Ohms, 30%, 1/3 watt, CAL ADJ VarIable, 25K Ohms, 30%, 1/3 watt, RIT (Inc. S4) 820 Ohms 407 MEgohms 2500 Ohms, 5%1 10 watts 1 Hallicraiters Schematic Symbol SWITCHES 482-261681 4700 Ohms 27K Ohms, 1/4 walt 4700 Ohms, 2 watts 2700 Ohms Hallicrafters Part Number * All RESISTORS are carbon type, 10%, 1/2 watt unless otherwise statecL 046-001294-04 180 Ohms 451-252181 Variable, Dual: 10K Ohms, 025-002063 30%, 1 watt, RF GAIN and 500K Ohms, 30%, 1/4 watt, AF GAIN; 10K Ohms, 30%, 1 watt, RF LEVEL and 500K Ohms, 30%, 1/4 watt, MIC GAIN 47K Ohms 451-252473 R5,1l,17,24, 31,36,37,39, 40,49,52,77, 113,136,137, 159 180K Ohms R6,81 15K Ohms R7,27,30 R9 150K Ohms 2200 Ohms Rl0,38,43, 141 R12 100 Ohms 15K Ohms, 2 watts R13,23 RI4,15,18, 1000 Ohms 28,33,42, 50,53,54,55, 56,57,59,60, 63,69,73,114, 128,154 RI6,22,32 220 Ohms RI9,29,51,66, 470K Ohms 79,112,148 R20,34,64,67, 220K Ohms 74,92,93,94, 132,163 R21,65,124 22K Ohms R25 82 Ohms R26,35,41,75, lOOK Ohms 84,87,102,110, 115,125,135, 142,147,151, 470 Ohms R44, 103, 133 134,145 1800 Ohms R45 10K Obms 481-161680 044-200437 I Megohm R104 Rl07 Rl09 Rll1 R116 R117 R118,122 R119 R120 482-161391 047-100224 *RESISTORS 044-100473 Description * RESISTORS (CONT) 482-161101 Nil.e;;} C89 CI27,128, 129 C131 481-151270 CB8 Part Number CAPACITORS (CONT) 181l1lF, 5%, 500V, Plastic Mica 85 Illl F, 2%, 500V, Plastic Mica 135 IlIlF, 2%, 500V, Plastic Mica 151l1lF, 5%, 500V, Plastic Mica 22 IlIlF, 5%, 500V, Plastic Mica 3900 /lI.L F, 2'1'-, 500V, Plastic Mica Variable, PRESELECTOR Cl,18,145, 163 C2,19,147 Hallicrafters Description NO. 1815 Pointer, TUNlliC and PHESELECTOR POinter, TUNING Dial Relay, RF Swilchmg and Antenna Relay, VOX Screw, Machine (TUNiNG knob spinner) Skirt, TUNll'iG Knob Spring, Anti-Backlash Switch Wafer Washer, TUNING 6'pinner 083·001015 075-000841 052-()00205 426·003543 094-9032868 563 Printed in U.S.A.
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