T6051 13s11 Combustion

User Manual: T6051

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Combustion Safety

and Eciency

Process Valves Digital IndicatorsRecorders and

Data Acquisition Solids Flow and MotionControllers

and Programmers

257

COMBUSTION SAFETY AND EFFICIENCY

We’ve expanded our product oering to include a broad range of combustion solutions, industrial burners, and burner

controls. Lesman is now a Honeywell Combustion Solutions Distributor. We can provide you with quick delivery, factory

support, and up-to-date information on Honeywell ame safeguard, burner controls, and accessories. Lesman is also

now an authorized distributor for Maxon valves and industrial burners, providing you a complete burner solution.

With the increased focus on emissions control, we’ve teamed up with vendors that have solutions to reduce NOx and

environmental pollutants. If you’re looking for an analyzer we don’t carry, our partners at RAECO can help you out.

Prices See

Start at Page

Actuators

Honeywell ControLinks™ Parallel-Position Actuators $339.30 263

Honeywell Modutrol IV Low-Torque Rotary Actuator Motors $979.50 285

Honeywell V4055 On-O Gas Valve Actuators $565.72 281

Kromschroder IC20/IC40 Valve Actuators $412.00 286

Burner Control Systems

Fireye Flame Monitor Burner Control System $1102.00 270

Fireye Industrial MB Multi-Burner Flame Safeguard System $2094.00 271

Honeywell 7800 Series Microprocessor-Based Burner Controls $605.07 264

Honeywell ControLinks™ Integrated Combustion Panels $13207.36 259

Honeywell ControLinks™ Linkageless Fuel Air Ratio Controls $876.18 262

Honeywell Delphi Boiler Control Systems Call 260

Honeywell IRIS Signal Processors for Industrial Burners $1148.41 275

Honeywell RA890 Protectorelay® Electromechanical Primary Controls $2947.35 265

Kromschroder Flame Relays and Burner Control Modules $271.00 274

Maxon SMARTFIRE® Intelligent Combustion Control System Call 261

Maxon SMARTLINK® Thermal Mass Flowmeter Call 261

Combustion Eciency Analyzers

Honeywell ControLinks™ Integrated Combustion Panels $13207.36 259

Honeywell Delphi Combustion Eciency Panel Call 260

Flame Detectors and Amplier Modules

Fireye Discrete Flame Scanners $137.00 273

Fireye Integrated Flame Scanners with Internal Flame Relay $1960.00 272

Honeywell R78 Series Flame Signal Ampliers $282.88 266

Honeywell Flame Detectors $129.28 268

Honeywell IRIS Industrial Flame Detectors $1671.78 276

Kromschroder UVS10D2 Ultraviolet Flame Detector $190.00 274

Industrial Burners

Maxon Burner Systems for Industrial Applications Call 290

Prices in this catalog are current at the

publication date, and are subject to change

without notice. Some products may not

be available in all Lesman markets or

geographic areas.

TABLE OF

CONTENTS

Looking for emissions and combustion eciency analyzers?

Our partners at RAECO have the latest in portable systems

from Testo. See page 540 to 543.

Models also available to rent by the day, week, or month.

Call 866-736-8347 and talk to the RAECO Rents team!

Illinois, Indiana, Missouri, and Iowa

Phone: 800-953-7626 • 630-595-8400

Fax: 630-595-2386

Wisconsin, and UP Michigan

Phone: 800-837-1700 • 262-923-1790

Fax: 262-923-1797

Lesman Instrument Company

www.lesman.com

sales@lesman.com

258

V 12.2016

Combustion Safety

and Eciency Process ValvesDigital Indicators Recorders and

Data Acquisition

Solids Flow and Motion Controllers and

Programmers

TABLE OF

CONTENTS

Typical Single Burner Furnace with Flame Safety System

1. Isolation valve

2. Gas pressure regulator

3. Low pressure switch

4. Safety shuto valve

5. Fuel/air ratio controller

6. High gas pressure switch

7. Test cock

8. Pilot gas cock

9. Pilot pressure regulator

10. Pilot solenoid valve (2 required)

11. Gas pilot burner assembly

12. Solid-state ignition transformer

13. Flame detector

14. Flame safeguard control

15. High temperature limit controller

16. Thermocouple leadwire

17. Thermocouple sensor

18. Temperature controller

19. Vent valve

Call 800-953-7626 for help with

any of these system components!

Prices See

Start at Page

Pressure Controls

Honeywell C437 Mercury-Free Pressure Limit Switches $345.70 288

Honeywell C6097 Safety Limit Switches $127.95 288

Honeywell L404F Pressuretrol® Operating Controls $202.78 288

Honeywell P7810C Pressuretrol® Line Voltage Pressure Controllers $608.46 263

Kromschroder DG Pressure Switches for Gas Applications $73.00 289

Temperature Controls and Sensors

Honeywell T631 Airswitch Controller $173.50 287

Honeywell T675A Remote Bulb Temperature Controller $184.92 287

Honeywell T775 Digital Temperature Controllers $447.57 287

Honeywell T6051 Line Voltage Thermostat $190.11 287

Valves

A-T Controls FM-Approved Ball Valves for Safety Shuto $1420.00 282

ASCO Valve Co Safety Shuto Solenoid Valves for Combustion Systems $75.00 278

Honeywell V5055 Gas Safety Shuto Valves $365.70 281

Honeywell V51E Firing Rate Gas Valves $476.41 285

Kromschroder BV Buttery Valves $230.00 286

Kromschroder VAS Valvario Solenoid Valves $249.00 280

Maxon Flow Control, Vent, and Safety Shuto Valves Call 284

Maxon SmartLink MRV Micro-Ratio Valves Call 282

Burner Control Accessories

Honeywell Intermittent Ignition Pilot Control $191.04 288

Honeywell 7800 Series Burner Control Plug-In Modules $319.23 267

Honeywell Q7800 Wiring Subbases $43.65 265

Honeywell ST7800 Plug-In Purge Timer Cards $80.30 266

Kromschroder Ionization Pilots for Industrial Gas Burners $106.00 292

Prices in this catalog are current at the publication date, and are subject to change without

notice. Some products may not be available in all Lesman markets or geographic areas.

259

V 12.2016

Illinois, Indiana, Missouri, and Iowa

Phone: 800-953-7626 • 630-595-8400

Fax: 630-595-2386

Wisconsin, and UP Michigan

Phone: 800-837-1700 • 262-923-1790

Fax: 262-923-1797

Lesman Instrument Company

www.lesman.com

sales@lesman.com

Combustion Safety

and Eciency

Process Valves Digital IndicatorsRecorders and

Data Acquisition Solids Flow and MotionControllers

and Programmers

Honeywell’s engineered systems team has designed three completely

integrated control panels to suit your combustion control needs. All three

are pre-wired, pre-tested, and build in a certied UL 508 panel shop.

These heavy duty Homan™ panels are suitable for use in most environ-

ments and applications. They’re ready to install, right out of the box, so

installation time is minimal, and downtime is reduced.

Take advantage of special discounts on Honeywell integrated

combustion control panels.

BURNER

CONTROLS

Integrated Combustion Control Panels

YP7999A1000

ControLinks™

Fuel Air Ratio

Control Panel

For reliable fuel air ratio

control and energy savings

in the boiler room.

Components: S7999B1000

panel display, R7999A1005

ControLinks™ controller module,

Q7999A1006 ControLinks subbase.

ML7999A actuators must be ordered separately. See page 265.

Panel Specications: 100-120 V, 50-60 Hz, 3 Amp electrical rating,

NEMA 12 enclosure, fuel selector switch, alarm light, reset button, unit

shutdown/emergency stop, automatic/manual switch, and a manual

operation potentiometer

YP7899C1000 Burner Management System Panel

Model Selection Guide

Catalog Prices

Description Number Start at

ControLinks™ Fuel Air Ratio Control Panel YP7999A1000 $13207.36

YP7899A1002 ControLinks™ Burner

Management Panel

For single-fuel burner man-

agement with SIL3 capabil-

ity and fuel air ratio control.

Components: S7999B1000

panel display, R7999A1005

ControLinks™ controller module,

Q7999A1006 ControLinks

subbase, RM7800L1087 relay

module, Q7800 wiring subbase,

S7810M Modbus™ module, and

S7800A keyboard display module

ML7999A actuators, R78 ame am-

pliers, ST7800 purge timer cards,

and appropriate ame detectors must be ordered separately.

Panel Specications: 100-120 V, 50-60 Hz, 3 Amp electrical rating,

NEMA 12 enclosure, fuel selector switch, alarm light, reset button, unit

shutdown/emergency stop, automatic/manual switch, and a manual

operation potentiometer

Model Selection Guide

Catalog Prices

Description Number Start at

ControLinks™ Burner Management Panel YP7899A1002 $21697.81

Model Selection Guide

Catalog Prices

Description Number Start at

Burner Management System Panel YP7899C1000 $20282.74

Combines two industry standards into a complete integrated control panel:

Honeywell’s 7800 series burner controls with SIL3 capability and UDC controllers

for reliable high limit and PID load control.

Components: S7999B1000 panel display, RM7800L1087 relay module, Q7800 wiring subbase,

S7810M Modbus™ module, S7800A keyboard display module, and two UDC2500 controllers

R78 ame ampliers, ST7800 purge timer cards, and appropriate ame detectors must be ordered

separately.

Panel Specications: 100-120 V, 50-60 Hz, 3 Amp electrical rating, NEMA 12 enclosure, fuel selec-

tor switch, alarm light, reset

button, unit shutdown/emer-

gency stop, automatic/manual

switch, and a manual operation

potentiometer

Illinois, Indiana, Missouri, and Iowa

Phone: 800-953-7626 • 630-595-8400

Fax: 630-595-2386

Wisconsin, and UP Michigan

Phone: 800-837-1700 • 262-923-1790

Fax: 262-923-1797

Lesman Instrument Company

www.lesman.com

sales@lesman.com

260

V 12.2016

Combustion Safety

and Eciency Process ValvesDigital Indicators Recorders and

Data Acquisition

Solids Flow and Motion Controllers and

Programmers

Features

• Packaged ame safeguard control and linkageless fuel/air

ratio control with O2 trim — for ecient boiler control

• Industrial panel PC with large 12” color touchscreen interface

• NEMA 12 enclosure with two lter kits, 4-20 mA sensor inputs

• Embedded software for setup, control and monitoring

• High accuracy O2 sensor with quick response and open air

calibration feature —no moving parts or replaceable lters

• Oxygen sense and trim capability — trim and sensor enable/

disable, compensation for variable combustion air, separate

O2 setpoint at each 10% step of ring rate

Fuel/Air Ratio Control Features

• Variable frequency drive (VFD) control capability reduces fan

energy costs

• Available actuators from 100 to 400 in lbs

• Firing rate/load control via temperature, pressure or manual

operation

• Firing rate limiter algorithm helps prevent overshoot

• Ramp rate limiter algorithm helps prevent thermal shock

• Low re hold capability via process variable

• Dedicated actuator and VFD channels with feedback

System Components

The Delphi Combustion Eciency Panel YP900A1000 ships complete

with the following components (pre-wired as required):

• RM7840L1075 programmable ame safeguard control with

valve proving system (VPS) capability, includes wiring subbase

and mounting kit Q7800A1005

• S7800A1142 keyboard display module for Modbus RTU com-

munication, valve proving, and post-purge timer programming

• ABC900A1000 Hybrid Controller: Includes CPU30 control, power

supply shield and resistor kits, 4-slot I/O rack and four I/O card:

one each for analog input, analog output, digital input, and

digital output

• MF020-1-LC3 high temperature oxygen sensor

• S900A1000 12” Panel Touchscreen with software

• LCZ460-30-ECC Hall eect zero speed sensor for variable fre-

quency drive speed measurement

• SNDJ-CNT-G02-ECC tachometer with single channel, relay and

0/2-10 VDC output for VFD speed measurement

• Shunt resistor kits cable connectors, cable gland, compression

ttings, power supplies for panel PC and sensors, frequency/

noise lter/surge suppressor, and line conditioner, relays, fuses,

Ethernet switch, and alarm on/o switch

The O2 Sensor and Hall Eect Sensor require eld wiring

These components are required for the system to operate, and need

to be purchased separately

• Amplier for RM7840L (R78xx)

• Purge timer card for RM7840L (ST7800)

• Flame detector or electronic actuators – ML7999B or 2001

series HercuLine actuators

• NXS Variable frequency drive (optional)

• 4-20mA sensors (temperature, pressure) for PV/modulation/

ring rate, stack temperature or other monitoring points

Note: Separate controls are required for the following functions: high limit,

low limit, operating control, ignition transformer, fuel pressure limits, fuel

temperature limits, low water cuto controls, high water level control,

combustion air proving switch, air atomization proving switch and other

limits and interlocks as required by the application.

BOILER

Great for

boilers over

300 HP!

Improve your boiler

efciency by upgrading

your control system!

Call Lesman for

pricing on Delphi

panels and other

combustion

efciency

components.

BURNER

CONTROLS

Delphi Boiler Control System

261

V 12.2016

Illinois, Indiana, Missouri, and Iowa

Phone: 800-953-7626 • 630-595-8400

Fax: 630-595-2386

Wisconsin, and UP Michigan

Phone: 800-837-1700 • 262-923-1790

Fax: 262-923-1797

Lesman Instrument Company

www.lesman.com

sales@lesman.com

Combustion Safety

and Eciency

Process Valves Digital IndicatorsRecorders and

Data Acquisition Solids Flow and MotionControllers

and Programmers

BOILER

CONTROLS

MAXON Combustion Control Systems

• Plug and play turnkey system for easy installation and setup

• Designed for harsh environments — includes NEMA 4X en-

closures, high torque actuators, and all-digital eld device

communications

• Precise electronic control of air and fuel ow to the burner to

maximize eciency and minimize emissions simultaneously

• Maintains emissions or fuel eciency over the entire oper-

ating range of the burner, not just at one burner setpoint

• Automatically compensates for changes in combustion

or process conditions with full cross-limited ratio control,

ensuring a highly repeatable heat source

• Integrates easily with all burner management systems,

reducing engineering costs in retrot applications

• Advanced diagnostics and troubleshooting provide real-time

data about combustion and process system performance

• Redundant system safety checks built into intelligent compo-

nents signicantly reduces the risks associated with combus-

tion system commissioning and maintenance neglect

• FM and CSA approved, and meets

requirements of European EMC and

low-voltage directives

• Remote monitoring gateway option reduces downtime,

provides immediate o-site tech support over a phone line

Maxon’s SMARTFIRE® is an automated fuel/air ratio control system

that provides precise thermal mass ow control of your critical burner

systems. The ow control valve system is comprised of ve components

that integrate easily with a conventional burner management system

and pipe train.

SMARTFIRE® provides precise electronic control of air and fuel ow

to the burner, maintaining emissions or fuel eciency over the en-

tire operating range of the burner. It automatically compensates for

changes in combustion or process conditions with full cross-limited

ratio control, ensuring a highly repeatable heat source. SMARTFIRE®

valves provide real-time information about combustion and process

system performance, as well as optional data logging and remote

monitoring. In most installations, SMARTFIRE® contributes to reduced

fuel bills, emissions compliance, and maximized uptime on critical

industrial heating equipment.

SMARTFIRE® Intelligent Combustion Control System

Look for more information on Maxon combustion control

systems, burners, and valve products online at Lesman.com

• Displays instantaneous standard rate and

totalized ow without calculations

• Temperature compensation extends accu-

racy over wider ranges of uid temperatures

• Redundant meter provides on-line self-checks

for safe operation and fail-safe alarm output

• Monitors, displays, and outputs air/fuel ratio

when two meters are electrically “linked”

• In-line ow body uses conditioning screens

to reduce straight-run pipe requirements

• Large local display. No PC or other interface

necessary for conguration and operation

• Fail-safe alarm, limit and analog outputs for

easy integration into PLC or DCS systems

• FM approved for Class 1, Div 2 Groups A-D

and Class 1, Zone 2, Group IIC

SMARTLINK® Meter is a highly accurate and repeat-

able mass owmeter for monitoring fuel and air.

The meter uses a constant temperature dierential

technique with two matched, platinum RTDs in a

rugged, stainless probe assembly. One RTD measures

uid temperature; an intelligent bridge circuit heats

the second RTD element, maintaining a constant

temperature dierential above the temperature of

the process uid.

Based on the amount of power delivered to the heat-

ed element, the on-board microprocessor establishes

a precise mass ow rate. The highly integrated sensor

probe and electronic design permits fully automated

factory calibration, providing every manufactured unit

with out-of-the-box measurement accuracy.

SMARTLINK® Thermal Mass Flowmeter

Illinois, Indiana, Missouri, and Iowa

Phone: 800-953-7626 • 630-595-8400

Fax: 630-595-2386

Wisconsin, and UP Michigan

Phone: 800-837-1700 • 262-923-1790

Fax: 262-923-1797

Lesman Instrument Company

www.lesman.com

sales@lesman.com

262

V 12.2016

Combustion Safety

and Eciency Process ValvesDigital Indicators Recorders and

Data Acquisition

Solids Flow and Motion Controllers and

Programmers

BURNER

CONTROL

ControLinks™ Burner Control System

• Stand-alone control system

designed for easy retrots

• Dynamic safety checks: failsafe potentiometer

check, anti-swap of actuators, and curve verica-

tion algorithms, relay test for limit control input/

output (LCI-LCO) contact set

• Integrated shock protection algorithms: Water or

stack temperature low re hold, ue gas recircula-

tion (FGR) hold, FGR and low-re hold

• Controller LEDs: Power, alarm, motor 1, 2, 3, 4 for

status, and fault code annunciation (60 possible)

• Two independent fuel proles with or without FGR

• Programmable positioning for non-selected fuel

actuator, standby, purge, light-o, or minimum/

maximum modulation

• Up to four universal parallel positioning actuators:

Combustion air, fuel 1, fuel 2, FGR/exible usage

• Fourth channel actuator exible usage: FR, sec-

ondary air control or modulating fuel valve

• Auto/manual ring rate input

• Seven to 24 points per prole curve with quick

setup feature, providing minimum three-point

prole curve

• Actuator CW/CCW switches for manually driving

hub —useful for installation and service

• Actuator LED annunciation for uncongured, con-

gured, on-line, or faulty actuator states

Honeywell ControLinks™ replaces the traditional single point modulation of a

mechanical cam-and-linkage assembly that controls the relationship between fuel,

airow, and ue gas recirculation on a power burner. The linkageless fuel air ratio

control provides more accuracy and eciency in actuator positioning and burner

ring, reducing your service requirements and downtime. It can be installed as part

of a retrot or a new burner application —anywhere increased eciency is desired.

Up to four independently controlled universal parallel positioning actuators

(UPPAs) are managed by the ControLinks controller, which responds to load and

ring rate demands.

ControLinks can be used on single or combination fuel single burner applications,

including power burners, boilers, process furnaces, ovens, smelting, kilns, paint drying

booths, VOC burn-o, ceramics, make-up air heaters, or any full modulating burner.

Honeywell ControLinks™ fuel air ratio control system helps you realize energy savings, increased turndown, reduced

emissions, and system reliability in an easy-to-install, powerful, and cost-effective package.

Features

R7999A ControLinks™ Fuel Air Controller

Uses the latest microprocessor technology to simultaneously control up to four actuators.

Use with ML7999 actuators to replace mechanical cam-and-linkage assembly controlling

the relationship between fuel, airﬂow, and ﬂue gas recirculation (FGR) on a power burner.

Fast burner setup vial PC or laptop. Two independent fuel proles with or without FGR. Programmable

behaviors of all actuators during purge and standby. Programmable behavior of non-selected fuel actuator.

Independent light o and minimum modulation positions. Auto/manual input and manual mode ring-rate

input. Multipurpose communications port.

ZM7999A ControLinks™ conguration software tool lets you create burner modulation curves (proles)

for your burners, for safe and ecient operation at all points along the curve. Wizards step you through the

commissioning process. Save les on your PC to use over again.

Complete System Requires: R7999 controller, Q7999 wiring subbase, ML7999 positioning actuator,

and ZM7999 conguration software.

Model Selection Guide

Catalog

Description Number Price

Fuel air ratio controller, 100-120 VAC, 50/60 Hz R7999A1005 $876.18

Field wiring terminal subbase for R7999A controller. Panel mount, NEMA 1 enclosure Q7999A1006 111.41

ControLinks™ Windows-based conguration software for R7999A controllers ZM7999A1006 422.04

Typical boiler application with Honeywell ControLinks™

fuel ratio control system installed.

For boilers and burners

up to 300 HP!

263

V 12.2016

Illinois, Indiana, Missouri, and Iowa

Phone: 800-953-7626 • 630-595-8400

Fax: 630-595-2386

Wisconsin, and UP Michigan

Phone: 800-837-1700 • 262-923-1790

Fax: 262-923-1797

Lesman Instrument Company

www.lesman.com

sales@lesman.com

Combustion Safety

and Eciency

Process Valves Digital IndicatorsRecorders and

Data Acquisition Solids Flow and MotionControllers

and Programmers

BURNER

CONTROL

ML7999 Universal Parallel-Positioning Actuators

ControLinks™ actuators control the position of primary and secondary fuel valves,

combustion air damper, and ﬂue gas return dampers. UL, CSA, CE approved.

Vibration: 0.0 to 0.5g continuous

Environmental Conditions: Ambient Temperature: -40° to 140°F; Operating Tem-

perature: -40° to 150°F; Operating Humidity: 5% to 95% RH, non-condensing

Model Selection Guide

Catalog

Actuator Description and Function Number Price

Pulse-width modulating control of combustion air dampers, buttery gas valves, oil ML7999A2001 $339.30

modulation valves, and ue gas recirculation systems. Includes precise feedback

potentiometer and integral power supply. Parallel-positioning actuator.

Provides 4-20 mA control input to control combustion air dampers and modulation ML7999B1002 611.53

valves. Includes precision drive shaft control and integral power supply capable of

direct line voltage connection. Direct coupled actuator.

Call for adapter assemblies for

connecting to shaft sizes other

than 1/2”.

S7999B ControLinks™ Conguration Display

Monitor up to 99 burner systems connected via Modbus. Each burner control,

fuel/air ratio control, expanded annunciator or other Modbus devices present

on the burner system can be viewed individually to determine its status.

Display: Color 3.5” x 4.6” touchscreen interface with screen saver, contrast and volume controls

Communications: Two RS-485 Modbus ports for monitoring up to 99 unique controls

Function: Allows setup and monitoring of R7999 ControLinks controller, programmable

expanded annunciator terminal remaining, and R7999 EEPROM backup and restore

Model Selection Guide

Catalog

Description Number Price

Touchscreen display for ControLinks™ system. 12 VDC input power S7999B1000 $1584.07

Model Selection Guide

Catalog

Description Number Price

ML7999 actuator shaft adapter for and 3/8” round or square valve shaft 201391 $4.10

ML7999 actuator weatherproong kit (1 corner stop, 2 gaskets) 32002935-001 23.56

ML7999 actuator 3/4” shaft adapter assembly 32003168-001 67.43

ML7999 actuator 5/8” shaft adapter assembly 32003168-002 67.19

ML7999 actuator 9/16 shaft adapter assembly 32003168-003 67.19

V51E mounting plate for 1.5” and 2” valves 32003396-001 55.17

V51E mounting plate for 2.5” 3”, and 4” valves 32003396-002 60.06

R7999 3-pin electrical connector 32002515-001 11.77

ControLinks™

Accessories

Looking for a portable

combustion analyzer?

See page 540 to 543.

Available for sale or

short-term rental!

Learn more online at

www.Lesman.com!

P7810C Pressuretrol® Controller

Line voltage pressure controller that eliminates the need for a controller and transmitter.

One unit does on/off control, high limit and 4-20 mA modulation.

Accuracy: ±4.0% full scale output over operating temperature (32° to 140°F)

Model Selection Guide

Catalog

Description Number Price

Solid State Pressuretrol® Controller with On/O Control, Limit Control, 0–15 PSI P7810C1000 $608.46

and 4-20 mA Modulation. FM, CSA, UL Approvals. 0–150 PSI P7810C1018 676.76

LED Indicators for Power, Call for Heat Function, and Lockout Status 0–300 PSI P7810C1026 755.76

Siphon Loop with 1/4” NPT Threads for P7810C 209731A 113.06

Illinois, Indiana, Missouri, and Iowa

Phone: 800-953-7626 • 630-595-8400

Fax: 630-595-2386

Wisconsin, and UP Michigan

Phone: 800-837-1700 • 262-923-1790

Fax: 262-923-1797

Lesman Instrument Company

www.lesman.com

sales@lesman.com

264

V 12.2016

Combustion Safety

and Eciency Process ValvesDigital Indicators Recorders and

Data Acquisition

Solids Flow and Motion Controllers and

Programmers

BURNER

CONTROLS

Honeywell 7800 Series Burner Controls

Microprocessor-based integrated primary burner control for automatically ﬁred

gas, oil, coal, or combination fuel single burner applications.

• Five LEDs for sequence information

• Valve proving feature tests valve seat integrity to detect a leak greater than 0.1% of burner input capacity

• Closed loop logic test, expanded safe-start check, internal hardware status monitoring

and tamper-resistant timing and logic

• UL, CSA, FM, FCC approved

Required components: Q7800 universal wiring subbase, R78 series ame signal amplier, S7800A1142 keyboard display

module (shown) for advanced diagnostics and to set up valve proving

RM7840 Programming Control Unit for Forced-Air Burners

Flame Establishing Period Catalog

Pilot Main Interlocks Number Price

4 or 10 seconds 10, 15, or 30 seconds, or intermittent Running and low-re (LHL-LF) RM7840G1022 $2461.24

4 or 10 seconds 10 or 15 seconds Lockout, low-re and high-re (LHL-LF&HF) RM7840L1075* 2931.96

Programming control with valve proving for automatically ﬁred gas-, oil-,

coal-, or combination fuel single-burner applications.

• Interrupted pilot type

• Airow check feature

• Valve proving feature tests valve seat integrity to detect a leak greater than 0.1% of burner input capacity

• Five LEDs provide sequence information. Power LED blinks fault code on Lockout.

• CSA, FM, and UL approved

Required components: Q7800 universal wiring subbase, R78 series ame signal amplier, ST7800A plug-in purge timer

cards, S7800A1142 keyboard display module for advanced diagnostics, and to set up valve proving

Model Selection Guide

RM7890 On-O Primary Control with Valve Proving for Forced-Air Burners

Model RM7840 RM7890 RM7895 RM7898

Control Type Programming On-O Primary On-O Primary On-O Primary

Added

Function

Selectable Pre-Purge Timing, Air Flow

Check

Units Available with

Valve Proving (VPS)

Selectable

Pre-Purge Timing

Selectable Pre-Purge Timing, Shutter

Drive, Programmable Post-Purge,

Valve Proving

Required

Components

Wiring Subbase, Flame Signal

Amplier, Purge Timer Card, Keyboard

Display (for VPS)

Wiring Subbase, Flame Signal

Amplier, Purge Timer Card,

Keyboard Display (for VPS)

Wiring Subbase, Flame

Signal Amplier, Purge

Timer Card

Wiring Subbase, Flame Signal

Amplier, Plug-In Purge Timer Card,

Keyboard Display (for VPS)

Flame Establishing Period Pilot Catalog

Pilot Main Type Special Features Number Price

4 or 10 seconds Intermittent Intermittent RM7890A1015 $596.12

4 or 10 seconds Intermittent Intermittent Shutter Drive Capability RM7890B1030 607.61

4 or 10 seconds Intermittent Intermittent Shutter Drive Capability RM7890B1014 864.38

4 or 10 seconds Intermittent Intermittent Valve Proving (VPS) Check Feature, Blinking LED Fault Annunciation RM7890A1056 605.07

4 or 10 seconds Intermittent Intermittent Shutter Drive Capability, VPS Check, Blinking LED Fault Annunciation RM7890B1048* 634.90

Model Selection Guide

Enhanced >

Legacy

RM7890

B1048

RM7897

A1002

RM7897

C1000

RM7898

A1000

RM7840

L1075

RM7800

L1087

RM7890A1015

RM7890A1056

RM7890B1014

•

RM7895A1014

RM7895C1012

•

RM7897A1002

RM7897C1000

•

RM7840L1018 • •

RM7800L1012 • •

Upgrading to Honeywell 7800 enhanced burner controls

Enhanced 7800 models oer several added features at a lower price

than the core 7800 burner control series.

• Expanded cycle counter

• Standard run/test switch

• Jumper for intermittent or interrupted pilot

• Valve proving functionality, and

• Pre-ignition interlock (for proof of closure)

Look for a * for enhanced model part numbers.

265

V 12.2016

Illinois, Indiana, Missouri, and Iowa

Phone: 800-953-7626 • 630-595-8400

Fax: 630-595-2386

Wisconsin, and UP Michigan

Phone: 800-837-1700 • 262-923-1790

Fax: 262-923-1797

Lesman Instrument Company

www.lesman.com

sales@lesman.com

Combustion Safety

and Eciency

Process Valves Digital IndicatorsRecorders and

Data Acquisition Solids Flow and MotionControllers

and Programmers

Select either the panel-mount or burner-mount version

of the Q7800A,B 22-terminal universal wiring subbase to

mount your 7800 series relay. Both are fully compatible

with all 7800 relay modules, so you can

specify a wiring termination approach

that meets your application requirements.

Microprocessor-based integrated primary burner control for automatically

ﬁred gas, oil, or combination fuel single burner applications.

• On/o primary control with prepurge and airow switch check

• Five LEDs for sequence information

• Optional local or remote annunciation of operation and fault information, remote reset capability

• Selectable relight or lockout on loss of ame

Required components: Q7800 universal wiring subbase, R78 series ame signal

amplier, ST7800 plug-in purge timer card

RM7895 On-O Primary Control Unit for Forced-Air Burners

Flame Establishing Period Pilot Delayed Catalog

Pilot Main Type Airow Check Main Valve Interlocks Number Price

4 or 10 seconds Intermittent Intermittent No No Selectable RM7895A1014* $795.05

4 or 10 seconds Intermittent Intermittent Dynamic No Selectable RM7895B1013 795.05

4 or 10 seconds 10 Seconds Interrupted Dynamic Yes Selectable RM7895D1011 998.91

4 or 10 seconds 10 Seconds Interrupted Dynamic Yes Selectable RM7895C1012 998.91

Model Selection Guide

Microprocessor-based integrated primary burner control for automatically ﬁred gas, oil, or

combination fuel single burner applications.

• On/o primary control, programmable post purge and valve proving feature available through keyboard

display module

• Five LEDs for sequence information, power LED blinks fault code on safety shutdown

• Airow switch check and shutter drive output

• Selectable recycle or lockout on loss of airow or ame

• Local or remote annunciation of operation and fault information

Required components: Q7800 universal wiring subbase, R78 series ame signal

amplier, ST7800 plug-in purge timer card, S7800A1142 keyboard display module

RM7898 On-O Primary Control Unit with Valve Proving

Flame Establishing Period Pilot Catalog

Pilot Main Type Special Features Number Price

4 or 10 seconds Intermittent or 10 seconds Selectable Shutter drive output, programmable post purge, valve proving RM7898A1000* $791.43

4 or 10 seconds Intermittent or 10 seconds Selectable Shutter drive output, programmable post purge, valve proving,

plus early spark shuto when ame is sensed RM7898A1018 791.43

Model Selection Guide

Q7800A or B Wiring Subbases for RM7800 Burner Controls

Model Selection Guide

Catalog

Description Number Price

22 Terminal Universal Wiring Subbase

Panel Mount Q7800A1005 $43.65

Burner/Wall Mount Q7800B1003 43.65

BURNER

CONTROLS

Model Selection Guide

Safety Switch Flame Failure Catalog Price

Description Timing Response Number Each

Rectication-Type 15 Seconds 3.0 Seconds RA890F1288 $2947.42

Ultraviolet-Type 15 Seconds 3.0 Seconds RA890G1260 2947.35

Q270A Protectorelay® Mounting Subbase Q270A1024 216.67

RA890 Protectorelay® Electromechanical Primary Control

Non-programming primary control provides ﬂame safeguard protection for industrial and

commercial single or dual fuel burners. With SPDT alarm contacts.

Use with ame rods, rectifying photocells and C7012A,C Purple Peeper ultraviolet ame detectors. Recycles once

after failure to re-establish pilot. No start if failure occurs in ame detector circuit.

Power Rating: 50 Hz: 8.5w, 17VA max.;

60 Hz: 7w, 13 VA max.

Ambient Temperature: -20º to 105°F

Compatible ame detectors

on pages 268 and 269.

Illinois, Indiana, Missouri, and Iowa

Phone: 800-953-7626 • 630-595-8400

Fax: 630-595-2386

Wisconsin, and UP Michigan

Phone: 800-837-1700 • 262-923-1790

Fax: 262-923-1797

Lesman Instrument Company

www.lesman.com

sales@lesman.com

266

V 12.2016

Combustion Safety

and Eciency Process ValvesDigital Indicators Recorders and

Data Acquisition

Solids Flow and Motion Controllers and

Programmers

• Dynamic Ampli-Check™ or Self-Check rectication available, with safety shut-

down on amplier or system failure

• Flame signal strength 0.0 to 5.0 VDC

• Test jacks measure amplier signal voltage

• UL, CSA, FM approved

Solid-state ame signal ampliers detect the presence of ame in response to a signal from

a rectifying, ultraviolet, or infrared ame detector.

Dynamic Ampli-Check™ circuitry tests ame amplier during burner operation; 7800 series

relay module locks out on safety shutdown with amplier failure.

Dynamic Self-Check Rectication Ampli er and Dynamic Self-Check Ultraviolet Amplier

test electronic components in the ame detection system 10 to 12 times per minute. The

7800 series relay module locks out on safety shutdown with ame detection system failure.

R7849A ame detectors should be used only on burners that cycle on and o at least

once every 24 hours. Appliances with burners that remain on for 24 hours or longer should

use ultra violet ame detection systems (C7012E/F detector and R7847C amplier or C7076A

detector and R7886A amplier).

R78 Series Flame Signal Amplier Modules

Purge timers let you purge unburned fuels from the combustion chamber. The

plug-in cards install easily into the 7800 series relay module. They are available

in 15 timing ranges from 2 seconds to 30 minutes.

• Compatible with selected 7800 series relay modules.

• CSA, FM approved, UL recognized

ST7800A Plug-In Purge Timer Cards

Model Selection Guide

* Leadwire runs greater than 50 ft.

Color Flame Failure Self- Catalog

Code Type Response Time Checking Compatible Flame Sensors Number Price

Rectication-Type Flame Ampliers, Green

Green Rectication 3.0 Seconds Dynamic C7024E, F Flame Detector R7824C1002 $709.04

Green Rectication 0.8 or 1.0 Second Standard Gas: Rectifying Flame Rods C7004/7005/7007/7008/7009, Q179 R7847A1025 282.88

Green Rectication 2.0 or 3.0 Second Standard Gas: Rectifying Flame Rods C7004/7005/7007/7008/7009, Q179; R7847A1033 282.88

Gas, Oil and Coal: Ultraviolet Flame Sensors C7012A, C

Green Rectication 0.8 or 1.0 Second Standard Gas: Rectifying Flame Rods C7004/7005/7007/7008/7009, Q179* R7847A1074 282.88

Green Rectication 2.0 or 3.0 Second Standard Gas: Rectifying Flame Rods C7004/7005/7007/7008/7009, Q179* R7847A1082 282.88

Gas, Oil, and Coal: Ultraviolet Flame Sensors C012A, C

Green Rectication 0.8 or 1.0 Second Ampli-Check Gas: Rectifying Flame Rods C7004/7005/7007/7008/7009, Q179 R7847B1023 812.55

Green Rectication 2.0 or 3.0 Second Ampli-Check Gas: Rectifying Flame Rods C7004/7005/7007/7008/7009, Q179 R7847B1031 812.55

Gas, Oil, and Coal: Ultraviolet Flame Sensors C7012A, C

Green Rectication 0.8 or 1.0 Second Ampli-Check Gas: Rectifying Flame Rods C7004/7005/7007/7008/7009, Q179* R7847B1064 812.55

Green Rectication 2.0 or 3.0 Second Dynamic Gas, Oil, and Coal: Ultraviolet Flame Sensors C7012E, F R7847C1005 615.54

Infrared-Type Flame Signal Amplier, Red

Red Infrared 2.0 or 3.0 Second Standard Gas, Oil, and Coal: Infrared Lead Sulde Flame Sensors C7015 R7848A1008 530.93

Red Infrared 2.0 or 3.0 Second Ampli-Check Gas, Oil, and Coal: Infrared Lead Sulde Flame Sensors C7015 R7848B1006 566.87

Ultraviolet-Type Flame Signal Amplier, Purple

Purple UV 0.8 or 1.0 Second Standard Gas, Oil: Minipeeper C7027A, C7035A, C7044 R7849A1015 282.88

Purple UV 2.0 or 3.0 Second Standard Gas, Oil: Minipeeper C7027A, C7035A, C7044 R7849A1023 282.88

Purple UV 0.8 or 1.0 Second Ampli-Check Gas, Oil: Minipeeper C7027A, C7035A, C7044 R7849B1013 441.67

Purple UV 2.0 or 3.0 Second Ampli-Check Gas, Oil: Minipeeper C7027A, C7035A, C7044 R7849B1021 441.67

Ultraviolet-Type Flame Signal Amplier, Purple

Purple UV 2.0 or 3.0 Second Dynamic Gas, Oil, and Coal: Ultraviolet Flame Sensor C7061 R7861A1026 744.92

Purple UV 0.8 or 1.0 Second Dynamic Gas, Oil, and Coal: Ultraviolet Flame Sensor C7061 R7861A1034 744.92

FLAME

SAFEGUARD

Catalog

Description Number Price

2-Second Pre-Purge ST7800A1005 $80.30

7-Second Pre-Purge ST7800A1013 80.30

10-Second Pre-Purge ST7800A1021 80.30

Catalog

Description Number Price

30-Second Pre-Purge ST7800A1039 $80.30

60-Second Pre-Purge ST7800A1054 80.30

1.5-Minute Pre-Purge ST7800A1062 80.30

Catalog

Description Number Price

2.5-Minute Pre-Purge ST7800A1070 $80.30

4-Minute Pre-Purge ST7800A1088 80.30

6-Minute Pre-Purge ST7800A1096 80.30

Model Selection Guide

Don’t see the timer card

you need? Call Lesman.

267

V 12.2016

Illinois, Indiana, Missouri, and Iowa

Phone: 800-953-7626 • 630-595-8400

Fax: 630-595-2386

Wisconsin, and UP Michigan

Phone: 800-837-1700 • 262-923-1790

Fax: 262-923-1797

Lesman Instrument Company

www.lesman.com

sales@lesman.com

Combustion Safety

and Eciency

Process Valves Digital IndicatorsRecorders and

Data Acquisition Solids Flow and MotionControllers

and Programmers

FLAME

SAFEGUARD

S7800A1142 Universal Keyboard Display Module

Provides current status of burner sequence, timing, hold, and

lockout information plus selective or preemptive messages.

Required for programming Valve Proving and Post Purge

features on 7800 series relay modules.

• First-out annunciation and system diagnostics provided in 2-row by 20-column display

• Provides burner control data, remote

reset, and report generation

• Local or remote operation, fault data

• UL listed, CSA certied, FM approved, FCC

rated

S7830A1005 First-Out Expanded Annunciator Panel

Monitors the status of a series string of limit, control, and interlock contacts. It enhances fault

and status messages of the 7800 series burner control.

• 26 LEDs — 22 LEDs to annunciate limits and interlocks, 4 LEDs to an-

nunciate power, current status, rst-out status, and system lockout

• Enhances keyboard display module

sequence hold and lockout messages

• Connects to 7800 series control via RS-485

• UL listed, CSA, FM approved

Model Selection Guide

Catalog

Description Number Price

Universal Keyboard Display S7800A1142 $624.16

Model Selection Guide

Catalog

Description Number Price

First-Out Expanded Annunciator S7830A1005 $1084.20

Connector for Keyboard Display 203541 56.41

Burner Control Plug-In Accessory Modules

Catalog

Description Number Price

Remote Reset Module: Provides remote reset

by pushbutton at up to 1000 feet away S7820A1007 $273.18

Data ControlBus Module: Remote mounting for

Keyboard Display Module, remote reset, and S7810A1009 319.23

communication interface to PC

Modbus Module: Remote mounting for

Keyboard Display Module, remote reset and S7810M1003 234.89

control, and communicates to Modbus RTU

network as slave device

Model Selection Guide

S7810 and S7820 Modules

Add communication and

control to your 7800 series relays

• All install directly on front of

7800 relay modules

• Communications interface for

PCs or Modbus RTU networks

• Support for remote mounted

keyboard display module

• Remote control, reset functions

QS460MMDS1000 Modbus RTU Gateway

Connects 7800 series relay modules and controls via DeviceNet Gateway to PLC systems.

Compatible with 7800 controls, S7830 annunciator, and Controlinks systems.

• Moves data bidirectionally across devices with Modbus RTU, BACnet/IP, DeviceNet, Ethernet/IP,

and Modbus TCP

• 10/100 Base-T Ethernet, DB9 and T-Strip5 connections for RS-232, RS-485, CAN/DeviceNet

• Requires S7810M1003 Modbus module for communication to ControLinks ratio control system

or S7830 annunciator panel

• Embedded web server, so you can congure it

easily via a browser

• DIN-rail mountable anodized aluminum en-

closure, requires 24 VDC power supply

Model Selection Guide

Description Catalog Number Price

Gateway Module QS460MMDS1000 $882.00

Fast, easy

connection to

your PLC!

Illinois, Indiana, Missouri, and Iowa

Phone: 800-953-7626 • 630-595-8400

Fax: 630-595-2386

Wisconsin, and UP Michigan

Phone: 800-837-1700 • 262-923-1790

Fax: 262-923-1797

Lesman Instrument Company

www.lesman.com

sales@lesman.com

268

V 12.2016

Combustion Safety

and Eciency Process ValvesDigital Indicators Recorders and

Data Acquisition

Solids Flow and Motion Controllers and

Programmers

FLAME

DETECTORS

C7008, C7009

Rectication Flame Rods

Kantal A-1 ﬂame rod with sparkplug-type rod holder,

threaded base, and snap-on cover.

100% fail-safe ame detection. For gas-red systems and intermittent

pilots only. Use with Honeywell ame safeguard controls that require

rectication-type ame detectors. Can be used with or without cover

and cut to desired length. Includes ame

rod holder and Rajah electrical connector.

Approvals: UL, CSA, FM.

Model

C7008,

C7009

Q340A

C7012

Purple Peeper®

C7027

Minipeeper®

C7035

Minipeeper®

C7061

Purple Peeper®

C7076

Detector

Type

Flame Rod Thermocouple Rectication

Ultraviolet

Ultraviolet Ultraviolet Ultraviolet Ultraviolet

Burner

Type

Gas-Fired Gas-Fired Coal, Gas, or Oil-

Fired

Coal, Gas, or Oil-

Fired

Coal, Gas, or Oil-

Fired

Gas or Oil-Fired Gas or Oil-Fired

Pilot

Type

Intermittent or

Standing

Intermittent or

Standing

Intermittent or

Interrupted

Intermittent or

Interrupted

Intermittent or

Interrupted

Intermittent or

Interrupted

Intermittent or

Interrupted

Unique

Feature

100% Fail-Safe

Operation

Low Cost Units

for Process

Applications

Dynamic

Self-Check,

Shutter

1/2” Sight Pipe

Mount

1” Sight Pipe

Mount

Dynamic

Self-Check

Dynamic

Self-Check,

Adjustable

Sensitivity

Flame

Ampli-

er

R7247A,B,

R7847A, B,

R7257, R7289

Typically

Connected

via UDC

R7247C, R7847C,

R7747C

R7249A,B,

R7849A, B,

R7749B, R7259,

R7290

R7249A,B

R7849A,B

R7749B, R7259,

R7290

R7861 R7476A1015,

R7886A1001

Flame Detectors

Model Selection Guide

Flame Rod Holder Dimensions Electrical Catalog

Length Length Diameter Connection Number Price

12” 3-3/4” 7/8” 1/4” NPT Male C7008A1174 $210.25

24” 3-3/4” 7/8” 1/4” NPT Male C7008A1182 312.12

4” 2-3/8” 3/8” 1/8” NPT Male C7009A1009 129.28

12” 2-3/8” 3/8” 1/8” NPT Male C7009A1025 172.20

Q340 Thermocouples for Gas-Fired Pilot Flame Detection

Premium long-life, durable 30mv thermocouples generate a thermoelectric current that

senses a pilot ﬂame on gas-ﬁred heating systems.

For easy installation, the Q340A comes with a push-in clip, split nut, and an adapter assembly, plus a 11/32 male

connector nut for Pilotstat® safety control power units.

Output: Normal: 26 to 32 mV; Lowest Acceptable: 18 mV; Turndown: 2 mV

Temperature Rating: 1400°F at hot junction, 780°F at cold junction

Replacement for: Robertshaw 1980, T45, T46, White Rogers HO series, Penn-Baso K15,

K16, K19, 88D, ITT-General 2500 and 2600 series, and Jade TK5

Catalog

Lead Length Number Price

36” (914mm) Q340A1090 13.03

48” (1219mm) Q340A1108 14.42

Model Selection Guide

C7076 UV Detector with Adjustable Sensitivity

Dual adjustable sensitivity with 400:1 dynamic range, for

use with intermittent or interrupted pilots on gas- or oil-ﬁred

burners. Compatible with R7476A and R7886A dynamic self-

check UV ﬂame ampliﬁers. Closed-loop self-checking circuit

ensures integrity of both ampliﬁer and ﬂame detector.

Call Lesman inside sales

at 800-953-7626 for

pricing and delivery.

269

V 12.2016

Illinois, Indiana, Missouri, and Iowa

Phone: 800-953-7626 • 630-595-8400

Fax: 630-595-2386

Wisconsin, and UP Michigan

Phone: 800-837-1700 • 262-923-1790

Fax: 262-923-1797

Lesman Instrument Company

www.lesman.com

sales@lesman.com

Combustion Safety

and Eciency

Process Valves Digital IndicatorsRecorders and

Data Acquisition Solids Flow and MotionControllers

and Programmers

C7027 Minipeeper® Ultraviolet Flame Detectors

Compact UV ﬂame detectors for use on coal-, gas-, oil-ﬁred or combination burners. Can be used

with either intermittent or interrupted pilots. Compatible with R7248A/B, R7849A/B, R7749B, R7259,

and R7290 solid-state UV ﬂame ampliﬁers on Honeywell RM7800 series relay modules and controls.

Compact size allows for blast-tube mounting.

Seals against pressures up to 5 psi when correctly

installed. Wire in parallel for dicult sighting

applications.

Mounting: 1/2” sight pipe with integral collar or

1/2” NPT threaded spud connector.

Dimensions: 1-1/8” diameter (with mounting nut),

3-7/8” length, 8-foot lead.

Electrical Connections: Two NEC Class 1 leadwires

Approvals: UL, CSA, FM.

C7012 Purple Peeper® Solid-State UV Flame Detectors

120 VAC Solid-state UV ﬂame detector with dynamic self-check, for coal-, gas-, or oil-ﬁred burners.

Can be used with intermittent or interrupted pilots. Compatible with R7247C, R7847C, and R7747C

UV ﬂame ampliﬁers on Honeywell

RM7800 series relay modules.

Mounts horizontally, vertically, or at any angle in

between. Provides quick electrical hookup with

threaded conduit tting and color-coded leadwires.

Reduces nuisance shutdowns by wiring two in parallel.

Mounting: Mounting ange with NPT internal threads

for attaching to sight pipe

Approvals: UL, CSA, FM.

C7035

129464M

Ambient Sight Pipe Catalog

Temp. Range Mounting Number Price

-40° to 215°F Integral nut C7027A1031 $197.12

-40° to 215°F Integral nut* C7027A1072 197.12

0° to 215°F Integral nut C7027A1023 177.80

0° to 215°F Integral nut* C7027A1049 177.80

0° to 215°F Integral nut** C7027A1080 221.00

Model Selection Guide

* 1/2” NPT threaded spud connector

** Includes 136733 heat block and 390427B bushing

FLAME

DETECTORS

C7035 Minipeeper® Ultraviolet Flame Detectors

Compact ultraviolet ﬂame detectors with ﬁeld-replaceable UV sensing tubes. For use on coal-,

gas-, oil-ﬁred or combination burners. Can be used with either intermittent or interrupted pilots.

Compatible with R7248A/B, R7849A/B, R7749B, R7259, and R7290 solid-state UV ﬂame ampliﬁers

on Honeywell RM7800 series relay modules and controls.

Shield protects sensing tube. Seals against

pressures to 5 PSI when correctly installed. Can be

wired in parallel for dicult sighting applications.

Mounting: 1” sight pipe with integral collar

Dimensions: 1-1/2” diam, 4-1/8” length, 72” leads

Approvals: UL, CSA, FM.

129464N

C7061 Purple Peeper® Solid-State UV Flame Detectors

Ultraviolet ﬂame detector with dynamic self-check for gas-, or oil-ﬁred burners. Can be used

with intermittent or interrupted pilots. Compatible with R7861

dynamic self-check UV ﬂame ampliﬁers on Honeywell RM7800

series relay modules.

Mounts horizontally, vertically, or at any angle in between.

Reduces nuisance shutdowns by wiring two in parallel. Field-

replaceable UV sensing tube and quartz viewing window.

Mounting: Mounting ange with 3/4” NPT internal threads

Dimensions: 5-1/4” diam. (with ange), 7-7/32” long, 96” leads

Approvals: UL, CSA, FM.

Model Selection Guide

Catalog

Description Number Price

120 VAC, 3/4” NPT C7061A1012 $1676.47

120 VAC, 3/4” NPT* C7061A1038 1701.81

UV Sensing Tube 129464N 400.79

* With Brad Harrison 41310 connector

Need a ame detector for mixed

fuel applications? See page 276.

* Explosion-proof housing

Mounting Ambient Catalog

Size Temp. Range Shutter Number Price

Dynamic Self-Checking Ultraviolet Detector

3/4” NPT 25° to 135°F No C7012A1145 $2168.36

3/4” NPT -20° to 125°F Yes C7012E1104 4485.13

1” NPT -20° to 125°F Yes C7012E1112 4569.75

1” NPT -20° to 125°F Yes C7012F1052* 8684.21

Model Selection Guide

Catalog

Description Number Price

0° to 215°F temperature range, 6’ lead C7035A1023 $391.17

-40° to 250° F temperature range, 6’ lead C7035A1031 391.17

Replacement UV sensing tube for C7035 129464M 360.19

Model Selection Guide

Illinois, Indiana, Missouri, and Iowa

Phone: 800-953-7626 • 630-595-8400

Fax: 630-595-2386

Wisconsin, and UP Michigan

Phone: 800-837-1700 • 262-923-1790

Fax: 262-923-1797

Lesman Instrument Company

www.lesman.com

sales@lesman.com

270

V 12.2016

Combustion Safety

and Eciency Process ValvesDigital Indicators Recorders and

Data Acquisition

Solids Flow and Motion Controllers and

Programmers

Flame Amplier Module

Flame amplifier modules are used

with the appropriate ame scanner to

provide ame scanning capability. Fireye

oers ultraviolet ampliers and ame

rectication ampliers for use with ame

rods, photocells and auto-check infrared

ampliers.

Self-checking ultraviolet scanners and

ampliers should be used in applications

where burner ring operation is continu-

ous or where the burner is on for long

periods of time without cycling.

Flame Monitor Series Burner Control System

BURNER

CONTROLS

Flame-Monitor Series

The Flame-Monitor Series

provides the proper burner

sequencing, ignition and ame

monitoring protection on

automatically ignited oil, gas

and combination fuel burners.

Inter change able programmer

and ame amplier modules

allow complete versatility in

selecting control function.

The ame-monitor control

uses the same wiring base as

the Fireye D-Series and C-Series

Controls and is directly inter-

changeable with most models

with out rewiring.

The Flame-Monitor control can be used with ultraviolet, AUTOCHECK®

infrared, photocell, ame rod or self-check ultraviolet ame scanners.

Special features include remote reset, remote display, expanded annun-

ciation of safety lockouts, programmability of safety interlock messages,

and remote data communications capability.

The complete Flame-Monitor control consists of a chassis, display

module, programmer, amplier, scanner and a wiring base.

EP Programmer Module

The Fireye EP Program-

mer Modules provide start-

up programming, safe start

check, and ame monitoring

supervision. They ensure

open damper high re purge

interlock, proof of low re posi-

tion and fuel valve end switch

safety checks.

A running interlock circuit

constantly monitors the limit

switches, air flow switches

and fuel pressure switches

throughout the programmer. EP programmer modules will de-energize

all fuel valve circuits within 4 seconds following a ame failure or at the

end the pilot-trail-for-ignition period if no ame is detected.

EP programmers provide a Check-Run switch to stop the control in its

ring sequence at any time (except MTFI) to aid in setup, start-up, and

check out of the burner and its associated interlocks.

EP programmers oer the following functions: an increase of purge

timing and air ow switch opened at the start of the operating cycle.

EP programmers include an RJ45 style connector to interface with the

ED510 display module. EP programmers store the burner cycle and on-

time history, as well as lockout history (with burner cycle and burner

hour time stamp).

Model Selection Guide

Catalog Avail-

Component Description Number ability Price

Chassis 120VAC Chassis with Mounting

Screws and Dust Cover E110 • • • • $1102.00

Program 30 Sec. Purge, 10/15 Sec. TFI, 4 Sec.

Module FFRT, Non-Recycle Modulation EP160 • • • • 1497.00

Display 2 Line x 16 Character LCD

Display with Keypad ED510 • • • • 776.00

Flame Non Self-Checking Scanner, 3 Ft.

Scanner Flexible Cable, 1/2” NPT Conn. UV1A3 ↓ 206.00

Non Self-Checking Scanner, 6 Ft.

Flexible Cable, 1/2" NPT Conn. UV1A6 ↓ 245.00

Infrared Scanner, 8 Ft Shielded

Cable with 90° Head 48PT2-9003 ↓ 325.00

Ultraviolet Self-Checking Scanner

120 VAC Shutter, 1" NPT Thread 45UV5-1009 ↓ 1774.00

12" Flame Rod for Gas Flames,

1/2" NPT Connection 69ND1-1000K4 ↓ 137.00

Standard Ultraviolet Amplier EUV1 • 585.00

Amplier Autocheck Infrared Amplier E1R1 • 869.00

Module Self-Check Ultraviolet Amplier EUVS4 • 984.00

Flame Rectication Amplier ERT1 • 578.00

Wiring Surface Mount 60-1386-2 • • • • 170.00

Base Panel Mount 60-1466-2 • • • • 170.00

For specications on compatible ame

scanners, see pages 272 and 273.

ED510 Display Module

• LCD backlit display with 2 lines of 16 characters each

• 3-key keypad provides historical data from the burner,

the last 6 lockout conditions (with

burner cycle and burner hour time

stamp)

• Mounts directly onto front face of

programmers

• Continuous display of current

burner status, including rst out

annunciation in the event of a

lockout condition

• Remote display capability using

DIN-sized opening and remote

mounting kit

• RJ style connector

Looking for other Fireye burner control systems?

Call Lesman at

800-953-7626.

271

V 12.2016

Illinois, Indiana, Missouri, and Iowa

Phone: 800-953-7626 • 630-595-8400

Fax: 630-595-2386

Wisconsin, and UP Michigan

Phone: 800-837-1700 • 262-923-1790

Fax: 262-923-1797

Lesman Instrument Company

www.lesman.com

sales@lesman.com

Combustion Safety

and Eciency

Process Valves Digital IndicatorsRecorders and

Data Acquisition Solids Flow and MotionControllers

and Programmers

Industrial MB Series Multi-Burner Control Systems

BURNER

CONTROLS

The Fireye Multi-Burner Monitoring System controls the start-up

sequence and monitors the ame of up to 20 individual gas, oil or

combination gas/oil burners connected to a common valve train.

Dynamic on-board diagnostics check for faulty relays, proof of valve

closure, high and low re switch interlocks, and shortened air switch.

The MB is even able to specically identify which burner

caused the initial ame failure.

Plug-in ame sensor modules that can sense UV,

UV self-check or ame rod provide for

easy replacement on an individual

basis. Conguration and startup time

is reduced through use of on-board DIP

switches, which also allow sequencing

and timing functions.

The MB-600S chassis directly powers

pilot and main gas valves and ignition

transformers. The built-in blower output,

purge timing, and modulation control let

you add independent limits and a controller to create a complete

combustion control system for furnace, oven or other multi-burner

applications.

Specications

Number of Burners: 20 max.

Pilot Proving Time: 7 seconds

Purge Time: 0 sec to 60 min

Pilot Trial for Ignition: 5, 10 or 15 seconds

Flame Failure Response Time: 3 (±0.5) seconds

Valve Operation: Simultaneous (all burners operate from one fuel train)

Supply Voltage: 120VAC, 50/60 Hz; Power Consumption: 25VA

Temperature Rating: -32° to 122°F (-36° to 50°C)

Contact Ratings: Fan Motor: 15 Amp Resistive; Others: 10 Amp Resistive

For specications on compatible ame scanners, see

pages 272 and 273.

Modulation for Purge and

Low Fire Start Control

Four Auxiliary

Inputs

Valve Leak

Detection Interface

LED indicators alert you to

process step and status Connects to optional Remote

Display Module

Optional Expansion Modules

for control of up to 20 burners

Up to four burner ampliers

mounted on MB-600

A single MBPF amplier module

handles UV, UV Self-Check and Flame

Rod scanners

Model Selection Guide

Tip: If your system has between 4 and 8 burners, select 1 MB-604E module and a

connecting cable. If your system has between 9 and 13 burners, select 1 MB-

608E module and a connecting cable. For systems that have 14 to 20 burners,

you can mix MB-604E and MB-608E modules to t.

Catalog

Description Number Price

Step 1: Select a Chassis for your Multiburner Control System

120VAC 50/60Hz, Motherboard, Relay

Board, Logic Module, and Power Module.

4 Auxiliary Inputs, Purge Modulation,

Valve Leak Testing MB-600S $2094.00

120VAC 50/60Hz, Motherboard with RS-232

Communications, Relay Board, Logic

Chassis Module, Power Module. 4 Auxiliary Inputs,

Purge Modulation, Valve Leak Testing MB-632S 2252.00

120VAC 50/60Hz, Motherboard with RS-485

Communications, Relay Board, Logic

Module, Power Module. 4 Auxiliary Inputs,

Purge, Modulation, Valve Leak Testing MB-685S 2252.00

Step 2: Select a Flame Sensor Module

Sensor Plug-In Flame Sensor Module, UV/FR

Module Plastic Case with Mounting Screws MB-600PF 419.00

Step 3: For Systems with More than 4 Burners, Select Expansion Board

Modules and Cables

Expansion Board for up to 4 Burners MB-604E 407.00

Expansion Expansion Board for up to 8 Burners MB-608E 755.00

Modules 6” Cable for Expansion Board 59-506-1 83.40

36” Cable for Expansion Board 59-506-3 107.00

Step 4: Select Optional Remote Display and Cable

Remote Display with Keypad MB510 530.00

Display 6 Ft. Cable for Remote Display 59-507-6 27.90

10 Ft. Cable for Remote Display 59-507-10 41.90

Step 5: Select One Flame Scanner for Each Burner on Your System

1/2” NPT Straight UV Scanner, 4 Ft. Flex

Conduit, Insulated Nylon Coupling UV7A4 231.00

1/2” NPT UV Scanner, NEMA 4, 4 Ft. Flex

Scanners Conduit, Insulated Nylon Coupling UV7A4W 296.00

and 1/2” NPT 90° UV Scanner, 6 Ft Shielded Cable UV7R4 181.00

Accessories 1” NPT Self-Check Scanner UV7SC 1194.00

10 Ft Cable for UV7SC Self-Check Scanner 59-504-010 183.00

Scanner Support, Max Temp 200°F 36-935 43.50

Magnifying Lens Assembly 46-185 111.00

Magnifying Lens 46-186 117.00

Non-Magnifying Lens 46-187 35.00

1/2” NPTF Insulated Nylon Coupling 35-319 55.20

Illinois, Indiana, Missouri, and Iowa

Phone: 800-953-7626 • 630-595-8400

Fax: 630-595-2386

Wisconsin, and UP Michigan

Phone: 800-837-1700 • 262-923-1790

Fax: 262-923-1797

Lesman Instrument Company

www.lesman.com

sales@lesman.com

272

V 12.2016

Combustion Safety

and Eciency Process ValvesDigital Indicators Recorders and

Data Acquisition

Solids Flow and Motion Controllers and

Programmers

Fireye Insight II 95DSS3 Dual Sensor Flame Scanner

Fireye Insight II 95DSS3 is the rst primary safety control to receive UL’s SIL3 functional safety certication.

Insight II scanners use advanced techniques to discriminate and integrate ame detection, amplication,

safety determination, and ame switch functions into a single detection head.

Two independently adjustable ame relays can be set to operate from the ultraviolet sensor, the infra-

red sensor, or both. The Insight II also oers 21 choices of modulation frequency, adjustable sensor gain,

adjustable ame relay ON/OFF thresholds, two 4-20 mA analog signal strength outputs, fault relay, four

selectable programming files (for

dierent fuels or ring rates), and

automatic conguration capability

with manual override.

The Insight II scanner can be pur-

chased blind with a blank cover, with

a two-line alphanumeric VFD display

and ve-button keypad, or with an

infrared transmitter head that com-

munications wirelessly to a handheld

remote communications tool.

Fireye Integrated Flame Scanners

Comparing Fireye Integrated Flame Scanners

Fireye integrated ame scanners accurately detect the presence or absence of ame in a combustion chamber. Their advanced sensors and

algorithms can discriminate the target burner from adjacent ames in the same combustion chambers, in all fuel types and burner congurations.

Use these integrated scanners to replace Fireye discrete scanner models 45UV5 (single burner applications) and 45RM4 (multi-burner applica-

tions), without the need for a separate ame amplier or switch.

UL Certied

to SIL3

Model Selection Guide

Catalog

Description Number Price

Dual Ultraviolet and Infrared Flame Scanner 95DSS3-1 $4099.00

Vacuum Fluorescent Display 95DISP-1 838.00

Wireless Display with Four LED Indicators 95WIDISP-2 595.00

Wireless Programmer for 95WIDISP-2 95WIHH-2 1011.00

Flame Scanner Mounting Flange, 1” NPT 60-2919-1 158.00

10’ Cable Assembly 59-546-3 136.00

Flame Scanner Cooling Cover 60-2930-1 564.00

Windows Communication Software FS950W-1 1811.00

Simplicity 65UV5 Phoenix 85UVF Insight 95UVS2 Insight II 95DSS3

Detector Type Ultraviolet Ultraviolet Ultraviolet, Infrared, or Both Ultraviolet and Infrared

4-20 mA Output One One One Two

Flame Relay SPDT (NO and NC) SPST, Normally Open SPST, Normally Open Two SPDT (NO and NC)

Fault Relay SPST, Normally Open SPST, Normally Closed SPST, Normally Closed SPST, Normally Open

Enclosure NEMA 4X/IP66 NEMA 4X/IP66 NEMA 4X/IP66 NEMA 4X/IP66

Environmental Class I, Div 2, Groups A-D Class I, Div 2, Class II, Div II, Class

III

Class I, Div 2, Groups A-D, Class II,

Div 2, Groups F-G

Class I, Div 2, Grousp A-D, Class II,

Div 2, Groups F-G

Approvals FM, UL c, CE FM, UL c/us, CE, ATEX, CENELEC FM, CSA, UL c/us FM, UL c/us (SIL 3), CE, ATEX

Display Internal LED for ame signal and

fault indication

LEDs and four-button interface Alphanumeric LED and four-button

interface

Alphanumeric VFD display with

ve pushbuttons, or infrared

transmitter version with wireless

handheld communicator

Advanced Features Autotune, 21 ame icker

frequencies, four selectable

programmable setpoint les

Autotune, 21 ame icker

frequencies, four selectable

programmable setpoint les,

adjustable sensor gain

Diagnostics Electromechanical self-checking

shutter

Self-diagnostics and electronic

self-checking

Electronic self-checking Electronic self-checking

ON/OFF Threshold Fixed Automatically set Adjustable Independently adjustable (per

relay)

Power 24 VDC 24 VDC 24 VDC 24 VDC

FLAME

SCANNERS

273

V 12.2016

Illinois, Indiana, Missouri, and Iowa

Phone: 800-953-7626 • 630-595-8400

Fax: 630-595-2386

Wisconsin, and UP Michigan

Phone: 800-837-1700 • 262-923-1790

Fax: 262-923-1797

Lesman Instrument Company

www.lesman.com

sales@lesman.com

Combustion Safety

and Eciency

Process Valves Digital IndicatorsRecorders and

Data Acquisition Solids Flow and MotionControllers

and Programmers

FLAME

SCANNERS

Fireye Simplicity 65UV5 Ultraviolet Scanner

The Fireye Simplicity scanner uses an ultraviolet tube-type sensor and an electromechanical self-

checking shutter mechanism. It features

an internal ame relay with a xed ON/OFF

threshold and a four-second ame failure

response time.

The 65UV5 can be used to detect ultravio-

let emissions from fossil fuel ames (natural

gas, coke oven gas, propane, methane,

butane, kerosene, light petroleum distil-

lates and diesel fuels).

Fireye Phoenix 85UVF Ultraviolet Flame Scanner

The Phoenix 85UVF ame scanner uses a solid state ultraviolet ame detection sensor, and an internal

relay with automatically set ON/OFF thresholds, eliminating the need for a remote ame amplier or

ame switch.

The scanner interface includes

a pushbutton keypad and LEDs

that provide continuous indica-

tion of ame signal, ame relay

status, scanner status, and se-

lected operation mode.

Catalog

Description Number Price

Simplicity Self-Checking Integrated Flame Scanner

Ultraviolet Flame Scanner 65UV5-1004QD $1960.00

Replacement UV Tube 4-290-1 414.00

24 VDC Power Supply 60-2685-25 439.00

Heat Insulating Jacket 97-1051 753.00

Model Selection Guide

Catalog

Description Number Price

Phoenix Self-Checking Integrated Ultraviolet Flame Scanner

UV Flame Scanner 85UVF1-1QD $1571.00

UV Flame Scanner, ATEX and CE Approved 85UVF1-1CEX 2829.00

Mounting Flange for 85UVF1 35-318-1 70.00

10’ Cable Assembly 59-546-3 136.00

Model Selection Guide

Fireye Insight 95UVS2 Ultraviolet Flame Scanner

Fireye Insight 95UVS2 uses an solid state ultraviolet sensor and an internal relay with adjustable ON/

OFF thresholds in gas applications.

At setup, the Insight determines the modulation frequency for the best ame ON/OFF discrimination. An

eight-character alphanumeric LED

display and a four-button keypad

let you view operating parameters

and select setpoints.

The S2 expanded model includes

automatic programming with

manual override, 21 choices of ame

icker frequency, and four select-

able programmable les to store

setpoints. Plus, it can communicate

remotely using Fireye PC software.

Catalog

Description Number Price

Insight Solid State Integrated Ultraviolet Flame Scanner

UV Flame Scanner with Quick Disconnect 95UVS2-1 $4778.00

UV Flame Scanner, Quick Disconnect, ATEX 95UVS2-1CEX 6460.00

Mounting Flange for 95UVS2-1 60-2692 139.00

Mounting Flange for ATEX Scanner 129-168-1 153.00

Windows Communication Software FS950W-1 1811.00

10’ Cable Assembly 59-496-3 136.00

Model Selection Guide

UV1A

Ultraviolet miniature

non- self-checking scanners

suitable for fuel gases and

#2 oil. Non-replaceable tube.

Mounting collar 1/2” NPT.

48PT2

Lead sulde scanner.

Designed to detect low

frequency IR signals from gas

or oil ames. Mounting collar

is 1/2” NPT with straight or 90°

mounts. 8 ft. exible conduit.

Replaceable sensor cell.

UV7A4

High sensitivity ultraviolet

(UV) for monitoring gas or oil

ames which cycle on and

o frequently. UL listed, CSA

certied, and FM approved.

UV7R4 90°

90° right angle ultraviolet

ame scanner. High sensitivity

ultraviolet (UV) for monitoring

gas or oil ames which cycle

on and o frequently.

UL listed, CSA certied, and

FM approved.

UV7SC Self-Check UV

Self-check UV7SC Used for

continuous gas or oil ames.

Fused silica quartz lens, alloy

housing with seals, long life

push-pull electromagnetically

driven photo shutter. Requires

cable assembly 59-504-010.

Fireye Discrete Flame Scanners

These models require ame ampliers.

See pages 270 and 271 for compatible ame ampliers and burner controls.

Illinois, Indiana, Missouri, and Iowa

Phone: 800-953-7626 • 630-595-8400

Fax: 630-595-2386

Wisconsin, and UP Michigan

Phone: 800-837-1700 • 262-923-1790

Fax: 262-923-1797

Lesman Instrument Company

www.lesman.com

sales@lesman.com

274

V 12.2016

Combustion Safety

and Eciency Process ValvesDigital Indicators Recorders and

Data Acquisition

Solids Flow and Motion Controllers and

Programmers

UVS10D2 Ultraviolet Flame Detector

For monitoring gas burners of with

or without fan, on hot-air furnaces,

gas-ﬁred boilers, industrial furnaces,

and excess-gas ﬂaring installations.

• Insensitive to sunlight, daylight, infrared

radiation, and incandescent lamps

• Tube life expectancy 10,000 operating hours

• Protects against interruptions or short circuits in the ame signal line

• Rugged aluminum construction with integrated heat guard, 1/2” NPTF

threaded collar and 6-foot leads

Flame Relays and Burner Control Units

IFS 110IM IFD 258 BCU 370

Operating Time < 24 Hours < 24 Hours > 24 Hours

Ignition Type Direct Direct Direct or Pilot Burner

Signal Line Length 50M Max 75M Max 50M Max

Behavior at Flame Failure Fault Lockout

and/or Restart

Switchable: Fault Lockout

or Restart

Programmable

Gas Valve Outputs 212

Prices Start at $543.00 $440.00 $713.00

IFS 110IM Burner Control Unit

Automatic burner control for ignition and control of gas

burners in gas-ﬁring installations of all types. Designed for

high cycling frequency and long life.

Model Selection Guide

Catalog

Description Number Price

Flame relay. Use with IFS 110IM burner control for multi-burner apps.

IFW 15T-N Flame Relay 84359100 $271.00

IFW 15T Flame Relay

• Add to an IFS 110 IM for use in multi-burner

control applications

• Potential-free contacts

• Integrated ON lamp

• Lets your PLC know when ame is present

Choosing the Right

Kromschroder Burner Control

BURNER

CONTROLS

Call for

details

Model Selection Guide

Catalog

Description Number Price

UVS 0D2 Ultraviolet Flame Detector 84315205 $190.00

Ultraviolet Replacement Tube 74960445 113.00

Pilot Flame Catalog

Description Establishing Period Number Price

Burner control unit for intermittent pilots, FFRT 2 seconds, fault lockout

and restart following ame failure

IFS 110IMT-3/2/2N 3 seconds 84367700 $543.00

IFS 110IMT-5/2/2N 5 seconds 84367710 543.00

IFS 110IMT-10/2/2N 10 seconds 84367720 543.00

Burner control unit for intermittent operation FFRT 2 seconds, restart

following ame failure

IFS 110IMT-W-3/2/2N 3 seconds 84367750 564.00

IFS 110IMT-W-5/2/2N 5 seconds 84367760 564.00

IFS 110IMT-W-10/2/2N 10 seconds 84367770 564.00

Model Selection Guide

• For use with ame rod or UV detector

• Performs ame simulation check before

starting burner and after switching o

• Semiconductor output for ignition trans-

former — no switch contacts

• Remote reset, external fault indication

• Can be used for multi-burner control by

adding ame relay IFW 15T

BCU 370 Burner Control Unit

For controlling, igniting, and monitoring industrial forced

draught burners of unlimited capacity in intermittent or

continuous operation.

• Use with UV or ionization ame sensors

• Activates blower, positions buttery valve,

monitors gas and air pressure, and checks

valves with external gas pressure switch

(DGmax)

• Programmable by optical interface and

BCSoft PC software

Catalog

Ignition Function Number Price

Burner control unit for intermittent or continuous direct or pilot burner.

None DGMax pressure monitoring 88600861 $713.00

None Integrated tightness control 88600708 1015.00

Electronic DGmax pressure monitoring 88600298 808.00

Electronic Integrated tightness control 88600299 1123.00

Model Selection Guide

275

V 12.2016

Illinois, Indiana, Missouri, and Iowa

Phone: 800-953-7626 • 630-595-8400

Fax: 630-595-2386

Wisconsin, and UP Michigan

Phone: 800-837-1700 • 262-923-1790

Fax: 262-923-1797

Lesman Instrument Company

www.lesman.com

sales@lesman.com

Combustion Safety

and Eciency

Process Valves Digital IndicatorsRecorders and

Data Acquisition Solids Flow and MotionControllers

and Programmers

Key Features

• Proportional 0/4-20mA ame

signal output

• Flame and self-check relays

• Wide spectral response for hard-

to-site applications

• Adjustable “Flame On” and ”Flame O” points

• Models for one, two, or three viewing heads, with independent conguration for

each sensor

• Multiple icker frequency settings prevent ame-out

• Compact UV and IR detectors ideal for pilot monitoring

• Viewing head temperature indication

• Electronic shutter for viewing head self-check

• Hazardous location viewing head models: Class I, Div 2, Groups A-D, T5 and T4A

Honeywell’s ame monitoring systems are ideal for applications in

petroleum, petrochemical, pulp, paper, and metals processing industries.

Their ability to discriminate in the toughest environments tailors them

for industrial process, black liquor recovery, cogeneration or grate-red

builders, cement or lime kilns, Claus (H2S) reactors, thermal oxidizers,

and gas turbines.

These industrial ame monitoring systems are uniquely suited for

multiple burner applications, exotic fuels, hostile environments and

burner types including combination, low NOx, opposed red, hydrogen,

duct, and register burners.

Remote Conguration, Monitoring, and Diagnostics

You can easily interface multiple signal processors through FlameTools

software for remote conguration, monitoring and diagnostics. The user-

friendly graphical interface provides intuitive conguration options for

settings and outputs. PC software provides access to:

• Flame strength in numeric, graphic, or spreadsheet format

• Simultaneous display of multiple devices and channels

• Conguration control with easy-to-use sliders

• Data logging, with the ability to save process details to spreadsheet

• Filter wizard that automatically saves and compares ame readings

for all lter settings

• Ability to save conguration of connected devices to a spreadsheet

• Automatic device detection for serial ports

Industrial Flame Monitoring for Continuous Burners

Flame safeguard controls with

standard 4-20 mA output!

Multiple burners? Multiple fuels?

Changing fuels? Here’s the solution!

Finding the Right

IRIS System for Your

Application

700

Single burner signal

processor.

One channel, two-digit

numeric display,

keypad, and status LEDs

Outputs

0/4-20 mA scalable

(non-isolated),

Two SPST ame relays,

One SPST

self-check relay

Power to detector

P222

Flare stack pilot

monitoring signal

processor

One channel, four-digit

alphanumeric display,

keypad, and status LEDs

Outputs

0/4-20 mA scalable,

Two SPDT early

indication,

One SPDT delayed

indication,

Power to detector

P522

Multi-burner, multi-fuel

signal processor

Two-channel toggle,

four-digit alphanumeric

display, keypad, and

status LEDs

Outputs

0/4-20 mA scalable,

Two SPDT ame relays,

One SPDT self-check

relay Power to

detectors

P531

Multi-burner, multi-fuel

signal processor

Three channels with

status LEDs

Detachable

programmer and

keypad optional

Outputs

0/4-20 mA scalable,

24 VDC @ 50 mA

aux out, Six SPDT

ame relays,

One SPDT self-check

relay, Three normally,

open alarm relays,

Power to detectors

P532

Multi-burner, multi-fuel

signal processor

Three channels, three

tri-color alphanumeric

scrolling displays, key-

pad, and status LEDs

Outputs

0/4-20 mA scalable,

24 VDC @

50 mA aux out,

Six SPDT ame relays,

One SPDT

self-check relay,

Three normally-open

alarm relays,

Power to detectors

Compatible Sensors S700/S800 S256B S55xBE S700/S800/S55xBE S700/S800/S55xBE

FLAME

MONITORING

Learn more about combustion controls and

ame safety with our free webinar recordings.

www.lesman.com/train/

Illinois, Indiana, Missouri, and Iowa

Phone: 800-953-7626 • 630-595-8400

Fax: 630-595-2386

Wisconsin, and UP Michigan

Phone: 800-837-1700 • 262-923-1790

Fax: 262-923-1797

Lesman Instrument Company

www.lesman.com

sales@lesman.com

276

V 12.2016

Combustion Safety

and Eciency Process ValvesDigital Indicators Recorders and

Data Acquisition

Solids Flow and Motion Controllers and

Programmers

FLAME

MONITORING

Industrial Flame Monitoring for Continuous Burners

P222 Watchdog Signal Processor and Viewing Head

One channel signal processor for UV ﬂare stack monitoring, with mounting base, plug-

in terminals, four-digit alphanumeric display, keypad, and status LEDs. Watchdog III

UV ﬂare stack viewing head with digital display, quick disconnect plug and 0-99 gain.

In many industries, EPA regulations require the monitoring of a stack’s ame, or the pilot ame that

ignites the gases, to avoid releasing unburned hydrocarbons into the atmosphere.

The Honeywell IRIS Watchdog III system monitors pilot and are stack activity using an ultraviolet

sensor. It provides continuous burner surveillance indicating the presence or absence of a ame at the

ame tip, to help comply with state and federal EPA reporting regulations.

The P222 signal processor includes two independent relays, one for early response (adjustable from

1-60 seconds) to a ame loss, and the other for time-delayed response (adjustable between the early

response time and 60 minutes) for a ame-out alarm. The signal processor pairs with the Honeywell

IRIS S256B ultraviolet viewing head for a fully functional are stack monitoring system.

Processor Outputs: 0/4-20 mA scalable, two SPDT early indication, one SPDT delayed indication,

power detector

Programmed via: Keypad or FlameTools software

Processor Power: 85-265 VAC 50/60 Hz

Ambient Temperature Range:

Processor: 32° to 140°F;

Viewing Head: -40° to 140°F

Enclosure: Processor: NEMA 1;

Viewing Head: IP67, NEMA 4X

Approvals: CSA Special Acceptance

Model Selection Guide

Catalog

Description Number Price

Flare Stack Signal Processor, AC P222 $4775.61

Flare Stack UV Viewing Head S256B 6623.58

Cable with Braided Shield (per Ft) C328 9.31

Flare Stack Pilot Monitoring

Scalable 4–20 mA output standard on all Iris ame signal processors!

S700/S800 Viewing Heads

Viewing head with quick disconnect plug and

15-ft cable, 1-9 gain selection

Enclosure: IP67, NEMA 4/4X with tightened connector

and UV cable protection

Approvals: FM, CSA Class 1, Div 2, Groups A-D, T4A

Ambient Temperature Range: -40° to 185°F

Compatible Signal Processors: P531 and P532 series multi-

burner processors, 700 series single burner processors

Model Selection Guide

700 Signal Processors for Single Burner Applications

One channel signal processor with DIN-rail mounting, plug-in terminals, two-digit numeric display,

keypad, and status LEDs. NEMA 1 enclosure.

Outputs: 0/4-20 mA scalable, two SPDT ame relays, one SPDT self-check relay, power detectors

Programmed via: Keypad

Processor Power: 85-265 VAC 50/60 Hz or 22-26 VDC

Ambient Temperature Range: 32° to 140°F

Approvals: FM, CSA

Compatible Viewing Heads: One S700 or S800

Model Selection Guide

Catalog

Description Number Price

Aluminum housing over center latches

Infrared Viewing Head S702 $1671.78

Ultraviolet Viewing Head S706 1703.92

Stainless steel housing with friction twist lock

Infrared Viewing Head S802 $1599.59

Ultraviolet Viewing Head S806 1740.00

15’ Cable with LED, Braided Shield ASY782 612.00

Catalog

Description Number Price

Single Burner Signal Processor, AC 700ACSP $1356.71

Single Burner Signal Processor, DC 700DCSP 1148.41

277

V 12.2016

Illinois, Indiana, Missouri, and Iowa

Phone: 800-953-7626 • 630-595-8400

Fax: 630-595-2386

Wisconsin, and UP Michigan

Phone: 800-837-1700 • 262-923-1790

Fax: 262-923-1797

Lesman Instrument Company

www.lesman.com

sales@lesman.com

Combustion Safety

and Eciency

Process Valves Digital IndicatorsRecorders and

Data Acquisition Solids Flow and MotionControllers

and Programmers

FLAME

MONITORING

Multi-Burner and Multi-Fuel Applications

P532 Signal Processors

Signal processor with mounting base, plug-in terminals, three channels,

three tri-color alphanumeric scrolling displays, keypad, and status LEDs.

NEMA 1 enclosure.

Outputs: 0/4-20 mA scalable, 24 VDC@ 50 mA aux out, six SPDT ame relay, one SPDT self-check relay, three

normally open alarm relays, power detectors

Programmed via: Keypad or FlameTools software

Processor Power: 85-265 VAC 50/60 Hz

or 22-26 VDC

Ambient Temperature Range: FM: -40° to

140°F; CSA: 32° to 125°F

Approvals: FM, CSA

Compatible Viewing Heads: Two S55xB and

one S700 or S800

P531 Signal Processors

Signal processor with mounting base, plug-in terminals, three channels and

status LEDs. Compatible with RP532U detachable programmer/keypad. NEMA 1 enclosure.

Outputs: 0/4-20 mA scalable, 24 VDC@ 50 mA aux out, six SPDT ame relay, one SPDT self-check relay, three

normally open alarm relays, power detectors

Programmed via: Detachable P532U1 program interface or FlameTools software

Processor Power: 85-265 VAC 50/60 Hz

or 22-26 VDC

Ambient Temperature Range: FM: -40° to

140°F; CSA: 32° to 125°F

Approvals: FM, CSA

Compatible Viewing Heads: Two S55xBE

and one S700 or S800

P522 Signal Processors

Signal processor with mounting base, plug-in terminals, two channel

toggle, four-digit alphanumeric display, keypad and status LEDs. NEMA 1 enclosure.

Outputs: 0/4-20 mA scalable, two SPDT ame relays, one SPDT self-check relay, power detectors

Programmed via: Keypad or FlameTools software

Processor Power: 85-265 VAC 50/60 Hz or 22-26 VDC

Approvals: FM, CSA

Ambient Temperature Range: 32° to 122°F

Compatible Viewing Heads: Two S55xBE models

Model Selection Guide

Catalog

Description Number Price

Multi-burner Signal Processor, AC P522AC $3426.70

Multi-burner Signal Processor, DC P522DC 3426.70

Keypad interface

lets the RP531

function like the

RP532.

S55xBE Viewing Heads with Digital Displays

Viewing head with digital display(s), quick disconnect plug, IR high pass

ﬁlter and 0-699 gain selections, 0-99 UV gain selection

Enclosure: IP67, NEMA 4X

Approvals: CSA: Class 1, Div 2, Groups A-D, T5; FM

Ambient Temperature Range: -40° to 122°F

Color Code: UV and IR: White; IR: Red; UV: Blue

Compatible Signal Processors: P522, P531,

and P532 series multi-burner processors

Model Selection Guide

Catalog

Description Number Price

Ultraviolet/Infrared Viewing Head S550BE $4048.92

Infrared Viewing Head S552BE 3165.33

Ultraviolet Viewing Head S556BE 3660.18

Cable with Braided Shield (per Ft) C328 9.31

Model Selection Guide

Catalog

Description Number Price

Multi-burner Signal Processor, AC P532AC $4788.77

Multi-burner Signal Processor, DC P532DC 4431.33

Model Selection Guide

Catalog

Description Number Price

Multi-burner Signal Processor, AC P531AC $3324.62

Multi-burner Signal Processor, DC P531DC 2835.28

Keypad/Programming Interface P532UI #VALUE!

Illinois, Indiana, Missouri, and Iowa

Phone: 800-953-7626 • 630-595-8400

Fax: 630-595-2386

Wisconsin, and UP Michigan

Phone: 800-837-1700 • 262-923-1790

Fax: 262-923-1797

Lesman Instrument Company

www.lesman.com

sales@lesman.com

278

V 12.2016

Combustion Safety

and Eciency Process ValvesDigital Indicators Recorders and

Data Acquisition

Solids Flow and Motion Controllers and

Programmers

Looking for another ASCO solenoid valve? Call Lesman’s solenoid valve specialists at 800-953-7626. We stock deep!

SOLENOID

VALVES

Model Selection Guide

120 volts AC/60 Hz — All Valves Shown Here are Normally Closed (Closed when De-Energized), for Use in Fluids to Maximum Temperatures 125°F

Operating Pressure Watt Rating/ Solenoid Valve Repair Kit Replacement Coil

Cv Gas Dierential (PSI) Class of

Pipe Orice Flow Capacity Coil Catalog Price Catalog Price Catalog Price

Size Size Factor BTU/Hr Min. Max. Insulation Number Each Number Each Number Each

Direct Acting Gas Shutoff Valves

1/8” 5/16” 1 53,700 0 15 6.1/F 8040H006 $75.00 318247 $63.00 238210-032-D $92.00

1/4” 5/16” 1.1 59,000 0 15 10.1/F 8040H007 76.00 318247 63.00 238210-032-D 92.00

3/8” 3/8” 1.8 97,000 0 15 10.1/F 8030G068 186.00 306628 139.00 238610-032-D 102.00

1/2” 7/16” 2.8 151,000 0 8 10.1/F 8030G069 189.00 306629 155.00 238610-032-D 102.00

1/2” 3/4” 5.4 291,000 0 2 10.1/F 8040G022 182.00 306633 83.00 238610-032-D 102.00

3/4” 3/4” 9.5 512,000 0 2 10.1/F 8040G023 183.00 306633 83.00 238610-032-D 102.00

1” 1-5/8” 16.8 900,000 0 0.5 15.4/F 8040C004 185.00 304079 138.00 099257-001-D 134.00

Pilot Operated Gas Shutoff Valves

3/8” 5/8” 2.8 150,000 0 50 10.1/F 8210G074 198.00 304076 160.00 238610-032-D 102.00

3/8” 3/4” 3.4 183,000 0 50 10.1/F 8215G010 193.00 302350 133.00 238610-032-D 102.00

1/2” 5/8” 3.6 193,000 0 50 10.1/F 8210G075 235.00 304076 160.00 238610-032-D 102.00

1/2” 3/4” 4.4 238,500 0 50 10.1/F 8215G020 193.00 302350 133.00 238610-032-D 102.00

3/4” 5/8” 5.0 295,000 0 50 10.1/F 8210G076 256.00 304076 160.00 238610-032-D 102.00

3/4” 3/4” 5.1 247,500 0 50 10.1/F 8215G030 204.00 302350 133.00 238610-032-D 102.00

1” 1-5/8” 21 1,119,000 0 25 15.4/F 8215B050 301.00 302352 245.00 099257-001-D 134.00

1-1/4” 1-5/8” 32 1,730,000 0 25 15.4/F 8215B060 301.00 302352 245.00 099257-001-D 134.00

1-1/2” 1-5/8” 35 1,900,000 0 25 15.4/F 8215B070 348.00 302352 245.00 099257-001-D 134.00

2” 2-3/32” 60 3,251,000 0 25 15.4/F 8215B080 513.00 302353 312.00 099257-001-D 134.00

2-1/2” 3” 117 5,821,000 0 5 28.2/F 8215A090 778.00 302354 481.00 206409-011-D 332.00

3” 3” 138 7,430,000 0 5 28.2/F 8215A040 998.00 302354 481.00 206409-011-D 332.00

Gas Shutoff Valves with Waterproof Enclosures

3/8” 3/4” 3.4 183,000 0 5 17.1/F 8214G010 157.00 316233 130.00 238610-132-D 126.00

1/2” 3/4” 4.4 238,500 0 5 17.1/F 8214G020 157.00 316233 130.00 238610-132-D 126.00

3/4” 3/4” 5.1 247,500 0 5 17.1/F 8214G030 161.00 316233 130.00 238610-132-D 126.00

Comparing ASCO Combustion Valves

8030 8040 8210 8214 8215 8262

Valve

Parts In

Contact

with

Fluids

Brass body

305 SS core tube

NBR seals/disc

430F SS core/plugnut

Copper shading coil

302 SS springs

Aluminum body

305 SS core tube

NBR seals/disc

430F SS core/plugnut

Copper shading coil

302 SS springs

Zinc-plated steel

pipe plug

Brass body

305 SS core tube

NBR seals/disc

430F SS core/plugnut

Copper shading coil

Aluminum body

305 SS core tube

NBR seals/disc

430F SS core/plugnut

Copper shading coil

302 SS springs

Zinc-plated steel

pipe plug

Aluminum body

305 SS core tube

NBR seals/disc/

diaphragm

430F SS core/plugnut

302 SS or 17-7 PH

springs

Copper shading coil

CA core guide

305 SS core tube

Brass body

305 SS core tube

NBR seals/disc

430F SS core/plugnut

Copper shading coil

Inconel 600 springs

Acetal core guide

PTFE rider ring

Approvals UL, FM, CSA UL, CSA,

FM (3/8” to 3/4” only)

UL, FM, CSA UL, FM, CSA UL, CSA,

FM (except 8215A090

and 8215A040)

UL, FM, CSA

Solenoid Valves for Combustion Systems

Call us or visit Lesman.com for

our full solenoid valve offering.

279

V 12.2016

Illinois, Indiana, Missouri, and Iowa

Phone: 800-953-7626 • 630-595-8400

Fax: 630-595-2386

Wisconsin, and UP Michigan

Phone: 800-837-1700 • 262-923-1790

Fax: 262-923-1797

Lesman Instrument Company

www.lesman.com

sales@lesman.com

Combustion Safety

and Eciency

Process Valves Digital IndicatorsRecorders and

Data Acquisition Solids Flow and MotionControllers

and Programmers

8214 Series 2-Way Gas Safety Shuto Valves

Features

• FM approved as safety shuto valve with visual indicator and

proof-of-closure switch options (Sux “VI” & “C”)

• For on-o control of fuel gas in commercial and industrial

gas burners

• Unique double disc design with overtravel provides redun-

dant sealing for leak tight shuto

• Zero dierential piloted diaphragm

• Valves provided with 1/8” NPT upstream and downstream

pipe taps with plugs for routine testing

• Optional ange adapters for ease of installation and service

• Modular design for exibility to congure double solenoid

gas train with a small footprint

• Low ambient operating temperature range — valves can be

installed in frigid environments as low as -40° C/F

Specications

Construction: Body: Aluminum; Seals and disc: NBR; Core tube: 305 stainless

steel; Core guide: Acetal; Rider ring: PTFE; Core and plugnut: 430F SS; Springs:

302 SS; Shading coil: Copper; Pipe plug: Zinc-plated steel

Standard Voltages: 24, 120, 240 VAC, 60 Hz (or 110, 200 VAC, 50 Hz); 12,

24 VDC; Visual indicator and Proof-of-Closure switch only available on AC

constructions

General Purpose Solenoid Enclosures: RedHat metal Type 1; General Pur-

pose housing has a 7/8” diameter hole to accept standard conduit hubs or

connectors. Add prex JB to catalog number for a Junction Box construction

with two 7/8” diameter knockouts. (i.e. JB8214 265)

Watertight Solenoid Enclosures: RedHat II molded epoxy Type 1, 2, 3, 3S, 4

and 4X combination. General Purpose and Watertight solenoid enclosures

with 1/2” conduit hub as standard.

Valve Response Time: Opening Time: <1 second; Closing Time: <1 second

Approvals: UL Listed: Standard 429 “Electrically Operated Valves,” Guide YIOZ,

File MP618 Safety Shuto Valves. FM Approved: Class 7400 “liquid and gas

safety shuto valves.” when ordered with C, VI options. CSA Certied: Stan-

dard C22.2 No. 139 “Electrically Operated Valves,” File 010381. Automatic

Gas Valves Z21.21 (6.5), C/I, File 112872. 3) Automatic Gas Safety Shuto

Valves (3.9), File 112872.

FM approved as safety shutoff valve

when ordered with optional visual

indication or proof-of-closure switch.

Model Selection Guide

120 volts AC/60 Hz — Valves Shown Here are Normally Closed (Closed when De-Energized), For Use in Fluids to Maximum Temperatures 125°F

Operating Pressure Watt Rating/ Solenoid Valve Replacement Coil

Cv Gas Dierential (PSI) Class of

Pipe Orice Flow Capacity Coil Catalog Price Catalog Price

Size Size Factor BTU/Hr Min. Max. Insulation Number Each Number Each

Two-Way, Normally Closed General Purpose Gas Valves (UL, CSA Approved as Safety Shutoff Valves)

1 1/4” 2 3/32” 36 1,925,000 0 5 20/F 8214 265 $347.00 099257-005-D $177.00

1 1/2” 2 3/32” 45 2,406,000 0 5 20/F 8214 275 456.00 099257-005-D 177.00

2 2/32” 55 2,940,500 0 5 20/F 8214 280 542.00 099257-005-D 177.00

Two-Way, Normally Closed Watertight Gas Valves (UL, CSA Approved as Safety Shutoff Valves). Only available in AC voltages.

1 1/4” 2 3/32” 36 1,925,000 0 5 20/F 8214G266 334.00 272610-132-D 132.00

1 1/2” 2 3/32” 45 2,406,000 0 5 20/F 8214G276 439.00 272610-132-D 132.00

2 2/32” 55 2,940,500 0 5 20/F 8214G281 521.00 272610-132-D 132.00

Options and Accessories Visual indication of open/shut position (For FM-Approved safety shuto valve) Sux VI 106.00

(For AC voltages only) 1 Amp proof of closure switch (For FM-Approved safety shuto valve) Sux C 157.00

...Check Lesman and

factory stock status

and lead times...

...Find the right rebuild

kit or replacement coil

for your valve.

Learn more at Lesman.com

Get ASCO specications...

SOLENOID

VALVES

Illinois, Indiana, Missouri, and Iowa

Phone: 800-953-7626 • 630-595-8400

Fax: 630-595-2386

Wisconsin, and UP Michigan

Phone: 800-837-1700 • 262-923-1790

Fax: 262-923-1797

Lesman Instrument Company

www.lesman.com

sales@lesman.com

280

V 12.2016

Combustion Safety

and Eciency Process ValvesDigital Indicators Recorders and

Data Acquisition

Solids Flow and Motion Controllers and

Programmers

SOLENOID

VALVES

Valvario® VAS Safety Shut-O Solenoid Valves

Normally closed solenoid valves. Safeguard and control air and gas supply to burners and

appliances. For use in gas control and safety systems in all sectors of the iron, steel, glass, and

ceramics industries, plus commercial heat generation in packaging, paper, and food industries.

• Modular design saves space and piping work

• Main gas valve, pilot valve, regulator and pressure switch are all available for direct “stack” mount-

ing for one small modular footprint

• Changeable mounting plates make it easy to reduce input/output size and ange size. Reduces

need for keeping multiple sizes in inventory

• Modular-mount mercury-free pressure switch has test port and <25% deadband

• Can be equipped with Proof of Closure visual indicator

• High ow rate and low pressure drop

• CSA, FM, CE approvals

Specications

Inlet Pressure: (pe): 7 PSIG max

Non-Operational Pressure: FM approved: 10 PSIG; CSA approved: 5 PSIG

Flow Adjustment: Limits max ow between 20% and 100%. On VAS 1-3 sizes,

the setting can be monitored on an indicator

Adjustment of Start Gas Rate: 0% to 70%

Opening Times: VAS/N quick opening: ≤1sec; VAS/L slow opening: up to 30 sec

Closing Time: <1 second

Ambient Temperature: -4° to 140°F

Safety Valve: Class A, Group 2, pursuant to EN 13611 and EN 161; FM research

class 7410 and 7411, ANSI Z21.21, CSA 6.5

Materials: IP65 enclosure; Valve housing: Aluminum, Valve seal: NBR

Voltage: 120 VAC, 50/60 Hz

Current Consumption (at 68°F): Pickup: 1.8 amp; Holding: 0.3 amp

Switching Frequency: 5x per minute, except VAS 9: Once per minute

Switching Cycles: 0.1 amp: 500,000; 0.5 amp: 300,000; 1 amp: 200,000; 3 amp:

100,000

Flow Rates

Model Selection Guide

Valve Inlet/Outlet Catalog

Series Size Flange Size Number Price

Quick Opening, NPT Threaded Connection

VAS 1T10N/NQ 1 3/8” 88001831 $202.00

VAS 1T15N/NQ 1 1/2” 88001832 202.00

VAS 1T20N/NQ 1 3/4” 88001842 239.00

VAS 1T25N/NQ 1 1” 88001830 249.00

VAS 2T25N/NQ 2 1” 88001849 329.00

VAS 2T32N/NQ 2 1 1/4” 88001850 329.00

VAS 2T40N/NQ 2 1 1/2” 88001851 339.00

VAS 2T50N/NQ 2 2” 88001852 339.00

VAS 3T40N/NQ 3 1 1/2” 88001853 457.00

VAS 3T50N/NQ 3 2” 88001854 457.00

VAS 3T65N/NQ 3 2 1/2” 88001855 488.00

Slow Opening, NPT Threaded Connection

VAS 1T10N/LQ 1 3/8” 88001856 249.00

VAS 1T15N/LQ 1 1/2” 88001857 249.00

VAS 1T20N/LQ 1 3/4” 88001858 285.00

VAS 1T25N/LQ 1 1” 88001859 295.00

VAS 2T25N/LQ 2 1” 88001860 372.00

VAS 2T32N/LQ 2 1 1/4” 88001861 372.00

VAS 2T40N/LQ 2 1 1/2” 88001862 381.00

VAS 2T50N/LQ 2 2” 88001863 381.00

VAS 3T40N/LQ 3 1 1/2” 88001864 494.00

VAS 3T50N/LQ 3 2” 88001865 494.00

VAS 3T65N/LQ 3 2 1/2” 88001869 523.00

281

V 12.2016

Illinois, Indiana, Missouri, and Iowa

Phone: 800-953-7626 • 630-595-8400

Fax: 630-595-2386

Wisconsin, and UP Michigan

Phone: 800-837-1700 • 262-923-1790

Fax: 262-923-1797

Lesman Instrument Company

www.lesman.com

sales@lesman.com

Combustion Safety

and Eciency

Process Valves Digital IndicatorsRecorders and

Data Acquisition Solids Flow and MotionControllers

and Programmers

Use with Honeywell V5055 gas valves where smooth light off is important to control gas

supply to industrial burners.

One second maximum closing time. Con-

tinuous display of valve position with a red

(open) or yellow (closed) indicator. Provides

nal safety shuto service when used with

V5055 valves.

Temperature Range: -40° to 150°F

Operating Pressure: 5 psi maximum

Electrical Rating: 120 VAC, 60 Hz

Auxiliary Switch Contact Ratings: 9.8 AFL,

55.8 ALR, 1/2 hp

Proof of Closure Switch Contact Ratings

(V4055D): 4.9 AFL, 29.4 ALR, 1/2 hp; 9.8 AFL,

58.8 ALR, 1/2 hp

V4055 On-O Gas Valve Actuator

Model Selection Guide

Timing Internal Damper Catalog

(Open) Auxiliary Switch Shaft Number Price

On-O Actuator, Use with V5055/V5097A,B Valve Bodies

13 sec Yes (90° Stroke) No V4055A1296 $684.52

13 sec No Yes V4055A1098 611.04

13 sec No No V4055A1031 611.04

26 sec No Yes V4055A1064 565.72

26 sec No No V4055A1007 565.72

26 sec No No V4055A1312* 1196.00

On-O Actuator with Proof of Closure Switch, Use with

V5055C/V5097C Valve Bodies

13 sec Yes No V4055D1035 735.39

13 sec No Yes V4055D1019 661.86

13 sec No No V4055D1043 661.86

26 sec No Yes V4055D1001 619.39

* NEMA 4 Enclosure

SHUTOFF

VALVES

V5055 Industrial Gas Safety Shuto Valve

Shuto Valves and Actuators

Safety shutoff valves used with V4055 ﬂuid power actuators to control natural or LP gas

ﬂow to commercial and industrial burners. Mounts directly in gas supply line.

Temperature Range: -40°F to 150°F

Operating Dierential: 5 PSI max with V4055A or D; 15 PSI max with V4055 B, E, F, or G models.

Includes: 1/4”–18 NPT upstream and downstream taps and plugs

Proof of Closure: V5055C valves have double seal and are used with V4055D and V4055E actuators to provide

proof-of-closure switch and valve seal over-travel interlock

Approvals: FM, CSA, and UL

Model Selection Guide

Picking the right V4055 actuator

After you’ve chosen your V5055 safety shuto valve, you’ll need a compatible V4055 actuator. If you selected

a V5055A valve, order a V4055A actuator. If you selected a V5055C valve, you’ll need a V4055D actuator.

From there, you have the option of choosing 13 second or 26 second timing, whether or not your actuator

needs an internal auxiliary switch, and whether or not your process has a damper shaft.

Looking for direct-acting or pilot gas

shutoff valves or vent valves? See

page 278.

Need an FM-approved safety shutoff

valve with visual indication and proof

of closure? See page 279!

Pipe

Size

Capacity

Functions Catalog

Number

Price

Safety shuto valves for use with V4055 valve actuators

1.5” NPT 1717 cf/Hr – 48.6 m3/Hr On/o safety shuto V5055A1020 $365.70

3” NPT 4250 cf/Hr – 148 m3/Hr V5055A1053 817.87

1.25” NPT 1406 cf/Hr – 39.8 m3/Hr On/o safety shuto, slow opening V5055B1010 321.98

1.5” NPT 1717 cf/Hr – 48.6 m3/Hr

On/o safety shuto, proof of closure

V5055C1059 735.48

2” NPT 3620 cf/Hr – 102.5 m3/Hr V5055C1000 886.13

2.5” NPT 4250 cf/Hr – 120 m3/Hr V5055C1018 1044.29

Illinois, Indiana, Missouri, and Iowa

Phone: 800-953-7626 • 630-595-8400

Fax: 630-595-2386

Wisconsin, and UP Michigan

Phone: 800-837-1700 • 262-923-1790

Fax: 262-923-1797

Lesman Instrument Company

www.lesman.com

sales@lesman.com

282

V 12.2016

Combustion Safety

and Eciency Process ValvesDigital Indicators Recorders and

Data Acquisition

Solids Flow and Motion Controllers and

Programmers

FM-Approved Ball Valves for Safety Shut-O

SHUTOFF

VALVES

SMARTLINK® MRV Micro-Ratio Valve with Electronic Linkage

• Precise and repeatable ow control optimizes

fuel eciency, enables accurate temperature

control and lowers burner emissions

• Synchronous control of up to four valves with

conventional signal from your process controller

• Stores 22 point customized prole for each valve

• Standby, purge and light o positions can be

dened independent of valve proles

• UL and CE approved electronics and software for

air-fuel ratio control

• FM approved as non-incendive for Class I, Div 2,

Groups A-D, and T4; NEMA 4X standard actuator

Today’s advanced industrial burner systems use

advanced ratio control to minimize emissions while

maximizing eciency. Maxon SMARTLINK® MRV ow

control valves provide that control and more.

An electronic parallel positioning system for air:fuel

ratio control, SMARTLINK MRV is the industry standard

in gas valves when operational reliability and preci-

sion are required. MAXON’s complete SMARTLINK

system includes up to four gas valves and a Control

Interface Unit to electronically link the valves to your

process controller. Each ow control valve is continu-

ous duty and fully adjustable to 0.1% accuracy to

provide dynamic control of burner ratios for optimal

performance.

FM approved for use in applications that require protection for fuel-

burning equipment per FM class 7400, 7420, and 7422. Available in

threaded or ANSI ﬂange design, in sizes from 1/4” to 6”. Components

include a spring-return automated ball valve, explosion-proof limit switch, and a

solenoid pilot valve.

Assemblies feature the latest in quarter-turn automation and rack-and-pinion

actuator design, for a marked improvement over older spring-diaphragm

technology.

The actuator, combined with the superior valve seating and stem seal design,

provides for reliable and consistent closure in a compact fuel gas safety shut-off

system.

Features

• Pyramidal stem seal system

• 316 stainless steel or carbon steel

bodies, reinforced Teon seat

• Three-piece threaded or ANSI

anged connections

• Solenoids approved for waterproof

and explosion-proof environments

• Two SPDT mechanical limit switch,

5 Amp, NEMA 4, 4X, 7, and 9

Specications

Body: Choice of 316 stainless steel or carbon steel

Approvals: FM Class 7400, 7420, and 7400

Maximum Operating Pressure (depends on valve size): F88 (threaded) carbon steel: 1000 to 1450

PSI at 100°F, F88 stainless steel: 1000 to 1440 PSI at 100°F; F9D (anged) carbon steel: 285 to 740 PSI at

100°F; F9D stainless steel: 275 to 720 PSI at 100°F

Limit Switch: Standard: Two SPDT mechanical switches, 5 Amp @ 125 VAC, NEMA 4, 4X, 7, and 9.

Optional: Two 5 Amp DPDT mechanical switches, two 1 Amp SPDT proximity switches, or two 5 Amp

SPDT mechanical switches with 4-20 mA position transmitter

A-T Controls’ patented Pyramidal stem seal system

protects your valve against wear and leakage, and

reduce your plant’s fugitive emissions.

Call for pricing and

delivery on Oxygen-

cleaned valves

283

V 12.2016

Illinois, Indiana, Missouri, and Iowa

Phone: 800-953-7626 • 630-595-8400

Fax: 630-595-2386

Wisconsin, and UP Michigan

Phone: 800-837-1700 • 262-923-1790

Fax: 262-923-1797

Lesman Instrument Company

www.lesman.com

sales@lesman.com

Combustion Safety

and Eciency

Process Valves Digital IndicatorsRecorders and

Data Acquisition Solids Flow and MotionControllers

and Programmers

SHUTOFF

VALVES

Model Selection Guide — Ball Valves with Gas Safety Shuto Assembly

Valve

Size

Valve

Valve Dimensions Actuator Dimensions Carbon Steel Valve Stainless Steel Valve

A C F B D E Catalog Number Price Catalog Number Price

Model F88 FireSafe NACE, Three-Piece Full Port Ball Valve, Direct Mount Gas Safety Shuto Assembly

1/4” 7 12.14 6.60 2.95 8.00 7.05 5.09 SS-8C-TX-025-6AA $ 1420.00 SS-8S-TX-025-6AA $ 1432.00

3/8” 8 12.14 6.60 2.95 8.00 7.05 5.09 SS-8C-TX-038-6AA 1420.00 SS-8S-TX-038-6AA 1432.00

1/2” 15 12.14 6.60 2.85 8.00 7.05 5.09 SS-8C-TX-050-6AA 1437.00 SS-8S-TX-050-6AA 1440.00

3/4” 40 13.37 5.98 3.36 9.34 7.05 6.32 SS-8C-TX-075-6AA 1515.00 SS-8S-TX-075-6AA 1530.00

1” 70 13.85 5.98 4.25 9.34 7.05 6.80 SS-8C-TX-100-6AA 1583.00 SS-8S-TX-100-6AA 1584.00

1 1/4” 110 14.00 5.98 4.37 9.34 7.05 6.95 SS-8C-TX-125-6AA 1639.00 SS-8S-TX-125-6AA 1649.00

1 1/2” 250 15.04 6.22 5.01 10.92 7.05 7.99 SS-8C-TX-150-6AA 1867.00 SS-8S-TX-150-6AA 1880.00

2” 430 15.75 6.39 5.62 11.51 7.05 8.70 SS-8C-TX-200-6AA 2201.00 SS-8S-TX-200-6AA 2218.00

2 1/2” 600 17.51 6.85 7.28 13.92 7.05 10.46 SS-8C-TX-250-6AA 2547.00 SS-8S-TX-250-6AA 2633.00

3” 1100 17.51 6.85 8.07 13.92 7.05 10.81 SS-8C-TX-300-6AA 2892.00 SS-8S-TX-300-6AA 2999.00

4” 2200 19.67 7.20 9.45 15.20 7.48 12.19 SS-8C-TX-400-6AA 3410.00 SS-8S-TX-400-6AA 3573.00

Valve

Size

Valve

Valve Dimensions Actuator Dimensions Carbon Steel Valve Stainless Steel Valve

A C E G B D F Catalog Number Price Catalog Number Price

Model FD9 Firesafe NACE, ANSI #150 Flanged Full Port Ball Valve Gas Safety Shuto Assembly

1/2” 15 12.32 6.60 1.84 4.26 8.00 7.05 5.27 SS-9C-FX-050-6AA $ 1500.00 SS-9S-FX-050-6AA $ 1535.00

3/4” 45 13.56 5.98 2.18 4.62 9.34 7.05 6.51 SS-9C-FX-075-6AA 1586.00 SS-9S-FX-075-6AA 1591.00

1” 85 13.85 5.98 2.21 5.00 9.34 7.05 6.80 SS-9C-FX-100-6AA 1644.00 SS-9S-FX-100-6AA 1649.00

1 1/2” 275 15.84 6.39 2.83 6.50 11.51 7.05 8.79 SS-9C-FX-150-6AA 1986.00 SS-9S-FX-150-6AA 2027.00

2” 460 16.13 6.39 3.38 7.02 11.51 7.05 9.08 SS-9C-FX-200-6AA 2147.00 SS-9S-FX-200-6AA 2205.00

2 1/2” 700 17.80 6.85 3.06 7.48 13.92 7.05 10.75 SS-9C-FX-250-6AA 2719.00 SS-9S-FX-250-6AA 2832.00

3” 1100 18.45 6.85 4.01 8.01 13.92 7.05 11.40 SS-9C-FX-300-6AA 3120.00 SS-9S-FX-300-6AA 3259.00

4” 2200 20.59 7.20 4.07 9.00 15.20 7.48 13.11 SS-9C-FX-400-6AA 4227.00 SS-9S-FX-400-6AA 4472.00

6” 5150 25.88 8.22 7.00 15.50 24.37 7.48 18.40 SS-9C-FX-600-6AA 7812.00 SS-9S-FX-600-6AA 8468.00

Model FD9 Firesafe NACE, ANSI #300 Flanged Full Port Ball Valve Gas Safety Shuto Assembly

1/2” 15 12.32 6.60 1.84 4.26 8.00 7.05 5.27 SS-9C-3X-050-6AA 1544.00 SS-9S-3X-050-6AA 1554.00

3/4” 45 13.56 5.98 2.18 4.62 9.34 7.05 6.51 SS-9C-3X-075-6AA 1670.00 SS-9S-3X-075-6AA 1682.00

1” 85 13.85 5.98 2.21 5.00 9.34 7.05 6.80 SS-9C-3X-100-6AA 1752.00 SS-9S-3X-100-6AA 1769.00

1 1/2” 275 15.84 6.39 2.83 6.50 11.51 7.05 8.79 SS-9C-3X-150-6AA 2189.00 SS-9S-3X-150-6AA 2261.00

2” 460 16.13 6.39 3.38 7.02 11.51 7.05 9.08 SS-9C-3X-200-6AA 2329.00 SS-9S-3X-200-6AA 2420.00

2 1/2” 700 17.80 6.85 3.06 7.48 13.92 7.05 10.75 SS-9C-3X-250-6AA 2982.00 SS-9S-3X-250-6AA 3129.00

3” 1100 18.45 6.85 4.01 8.01 13.92 7.05 11.40 SS-9C-3X-300-6AA 3535.00 SS-9S-3X-300-6AA 3747.00

4” 2200 20.59 7.20 4.07 9.00 15.20 7.48 13.11 SS-9C-3X-400-6AA 5104.00 SS-9S-3X-400-6AA 5434.00

6” 5150 25.88 8.22 7.00 15.50 24.37 7.48 18.40 SS-9C-3X-600-6AA 9273.00 SS-9S-3X-600-6AA 10113.00

Dimensions: F88 Three-Piece Threaded Assembly Dimensions: FD9 ANSI Flanged Assembly

From left: Top view,

side view, front view

From left: Top view,

side view, front view

Illinois, Indiana, Missouri, and Iowa

Phone: 800-953-7626 • 630-595-8400

Fax: 630-595-2386

Wisconsin, and UP Michigan

Phone: 800-837-1700 • 262-923-1790

Fax: 262-923-1797

Lesman Instrument Company

www.lesman.com

sales@lesman.com

284

V 12.2016

Combustion Safety

and Eciency Process ValvesDigital Indicators Recorders and

Data Acquisition

Solids Flow and Motion Controllers and

Programmers

SHUTOFF

VALVES

8000 Series Air Actuated

Valves for Oil and Gas

• Available in 3/8” to 2” line sizes and line pres-

sures up to 740 PSIG

• Pneumatically actuated valves with powerful

closing spring for reliable operation

• Top mounted 360° open-shut visual position

indication

• Cast iron and carbon steel body assemblies

to handle general purpose or severe uids

• Compact design with integral solenoid, quick

exhaust and position switches

• FM, CSA approved safety shut-o valves; Haz-

ardous location approved: Intrinsically Safe for Class I, Div. 1 (and ATEX

Zone 2/22 when ordered with the ATEX IS solenoid); Non-Incendive

for Class I, Div. 2; NACE-compliant trims available

NI Series Non-Incendive

Electromechanical Valves

• Line sizes 3/4” to 6” diam., Cv ow factors to

765, and line pressures to 600 PSIG

• Top assembly enclosures meet NEMA 1, 3,

3S, 4, and 12; Available NEMA 4X trim

• Manual reset or automatic reset motorized operators available

• Sanctioned service valve approvals: FM, IRI for block, bleed, and vent

systems; Valve bodies designed to ANSI standards

• FM approved for Class I, Div 2; Class II, Div 2; and Class III, Div 2; Meets

non-incendive component criteria of NEC/NFPA 70-1996

Actionair® Air Actuated Valves

• Series 1000 shut-o valves: 3/4” to 6” rising

stem bodies, normally closed actuators: CGA

certied, FM approved for use with air, natural

gas, LP gases, #1 and #2 fuel oils

• Series 2000 vent valves: 3/4” to 4” rising stem

bodies, normally open actuators: CGA certied,

FM approved for use with air, natural gas, LP

gases, #1 and #2 fuel oils

• Series 3000 shut-o valves: 1/2” to 1-1/4” swinging

gate bodies, normally closed actuators: FM approved

for use with #1, #2, #4, and preheated #5 and #6 fuel oils

• Available Cv factors to 1230, and line pressures to 700 PSIG

• Two-color open/shut indicator for positive

visual indication of valve’s body position

• Meet NEMA 1, 2, 3, 3R, 4, and 12, CSA 2, 4,

and 5; Designed to ASME/ANSI standards

4700 General Purpose

Electromechanical Valves

• Line sizes from 3/8” to 6” diam., Cv ow

factors to 1230, line pressures to 600 PSIG

• Normally closed valves for quick, reliable

shut-o of gas or oil lines; Normally open

versions for vent or process purge lines

• Top assembly enclosures meet NEMA 1, 3,

3S, 4, and 12, CSA 2, 4, and 5; Also available with NEMA 4X trim

• Choice of manual reset or automatic reset motorized operators

• Minimal line pressure drops with straight-through ow swinging gate

or rising stem valve bodies

Call for

current pricing.

Safety Shuto and Vent Valves

5000 Series Electromechanical

Valves for Oil and Gas

• 3/4” to 3” line sizes with threaded

NPT process connection; Line pres-

sures up to 125 PSIG

• Field-rotatable top assemblies in 90°

increments to t your application

• Actuators available with manual

reset or automatic reset operators

• Visual position indication standard

• Overtravel position switches for

open and closed position

• Electrically actuated valves with

powerful closing spring provide

closure in less than one second

• FM, CSA, UL, and CE approved; Available for non-incendive

Class I, Div 2 areas; Full assessment to IEC 61508 as SIL 3

capable; Designed to meet Fluid Control Institute (FCI) 70-2

control valve standard for Class VI seat leakage

Model Selection Guide

5000 Series Gas Shuto Valve: Normally closed automatic gas shuto valve, cast iron

body. Six-second timing. Trim: 400 series stainless steel seat, hardened ductile iron disc, PEEK

follower ring. BUNA N o-rings/bumper, 115 VAC, 60 Hz, NEMA 4 enclosure.

Process

Conn. Valve Size Cv Operating

ΔP Max. Catalog Number Price

One proof of open switch, one proof of closure switch.

NPT

Thread

0.75” (DN20) 19 125 PSIG 075SMA11-AA11-BB21A0 $ 1639.99

1” (DN25) 20 125 PSIG 100SMA11-AA11-BB21A0 1668.25

1.25” (DN32) 45 100 PSIG 125SMA11-AA11-BB21A0 1678.40

1.5” (DN40) 53 70 PSIG 150SMA11-AA11-BB21A0 1727.82

2” (DN50) 86 70 PSIG 200SMA11-AA11-BB21A0 2041.00

2.5” (DN65) 127 40 PSIG 250SMA11-AA11-BB21A0 2204.40

3” (DN80) 423 30 PSIG 300SMA11-AA11-BB21A0 2453.40

ANSI

Flange

2.5” (DN65) 304 50 PSIG 250CMA11-BA11-BB21A0 2754.99

3” (DN80) 173 40 PSIG 300CMA11-BA11-BB21A0 3418.60

4” (DN100) 490 40 PSIG 400CMA11-BA11-BB21A0 3561.70

Two proof of open switches, two proof of closure switches.

NPT

Thread

1.5” (DN40) 53 70 PSIG 150SMA11-AA11-BB22A0 1952.30

2” (DN50) 86 70 PSIG 200SMA11-AA11-BB22A0 2265.60

2.5” (DN65) 127 40 PSIG 250CMA11-AA11-BB22A0 3213.60

3” (DN80) 423 30 PSIG 300CMA11-AA11-BB22A0 3390.90

ANSI

Flange 4” (DN100) 490 40 PSIG 400CMA11-BA11-BB22A0 4020.40

Call for larger valves with high ow capacity or 12 second motor timing.

285

V 12.2016

Illinois, Indiana, Missouri, and Iowa

Phone: 800-953-7626 • 630-595-8400

Fax: 630-595-2386

Wisconsin, and UP Michigan

Phone: 800-837-1700 • 262-923-1790

Fax: 262-923-1797

Lesman Instrument Company

www.lesman.com

sales@lesman.com

Combustion Safety

and Eciency

Process Valves Digital IndicatorsRecorders and

Data Acquisition Solids Flow and MotionControllers

and Programmers

Firing Rate Valves and Motors

V51E Buttery Firing Rate Gas Valve

Provides modulating control of natural, manufactured, LP gases or air.

Use in commercial and industrial

installations where large amounts of gas

must be closely controlled. Do not use as

a safety shuto valve. Use with modutrol

motor and Q100 linkage kit. Includes

strain release.

Temperature Range: 32° to 140°F

Pressure: Rating: 5 psi max.; Inlet/outlet

pressure tapping: Two downstream

1/4” NPT taps

Material: Aluminum body

Approvals: UL

Model Selection Guide

Pipe Catalog

Size Capacity Number Price

1.5” 4200 cf/Hr – 118.9 m3/Hr V51E1000 $476.41

2”9 210 cf/Hr – 260.7 m3/Hr V51E1018 530.59

2.5” 8390 cf/Hr – 199.8 m3/Hr V51E1034 569.90

3” 14640 cf/Hr – 414.5 m3/Hr V51E1059 600.52

Bracket for 2” valve/Modutrol motor 127413 174.29

Bracket for 2.5” valve/Modutrol motor 127415 209.31

Strain release assembly 49085B 263.50

Stop screws for stop bracket (2 reqd.) 80897BC/0021 3.02

Linkage kit V51 to M9484 Modutrol Q100B1006 116.87

To complete your valve

assembly, select a

Honeywell Modutrol

actuator motor below.

FIRING RATE

VALVES

These low torque rotary actuators are reversing, proportional motors used to

drive burner ﬁring rate valves, dampers, or auxiliary equipment.

Ambient Temperature: -40° to 150°F (-40° to 66°C)

Crankshaft: Double ended, 3/8” (9.5mm) square

Deadweight Load on Shaft: 200 lb (either end); 300 lb combined power and auxiliary shafts

Power Consumption: 18 W

Voltage: 24 VAC

Switch Ratings: 120 VAC: 7.2 AFL, 43.2 ARL, 40 VA

pilot duty opposite contact; 240 VAC: 3.6 AFL,

21.6 ALR, 40 VA pilot duty opposite contact

Compatible Linkage: Q100B1006, connects

Modutrol to V51E buttery valve above.

Replaces: Retired models M941A, C, and D motors

Approvals: CSA, UL

Model Selection Guide

Modutrol IV Rotary Actuator Motors for Firing Rate Valves

More Honeywell Modutrol IV motors

on page 338 and online. Visit

www.Lesman.com/get/modutrol.php

for series specications and model

selection guides.

Honeywell HercuLine 2000 Series Electric Actuators

• No-burnout motor, low power consumption

• Two end-of-travel electric limit switches standard

• Up to four additional SPDT auxiliary switches

• Optional manual handwheel

• Mounting plates adapt to Invensys (Barber-Colman) or Siemens (Landis

& Staefa) mountings

• CSA, UL, CE certication, NEMA 4/IP67

Looking for motors for damper control?

See

333–338.

Stroke Timing Torque

Rating

Auxiliary

Switches Product Includes Functional Replacement for These

Obsolete Models

Catalog

Number Price

90° 160°

Proportional-Reversing Motors to Drive Firing Rate Valves, 135 Ohm Input Signal, 90° to 160° Field-Adjustable Stroke, 24 VAC

15 sec 30 sec 75 Lb-in 1 Tapped Shaft M9484D1002, D1036, and E1116 M9484E1009 $1166.88

30 sec 60 sec 150 Lb-in 0 M9484D1028, D1044, and D1051 M9484D1010 979.50

30 sec 60 sec 150 Lb-in 1 M9484E1090 and E4003 M9484E1017 1149.64

30 sec 60 sec 150 Lb-in 1 Motor Crank Arm, Ships in 90° Position M9484E1025, E1041, E1058, E1066,

M9484E1074, and E1082 M9484E1033 1153.56

30 sec 60 sec 150 Lb-in 2 Ships in 90° Position M9484F1007 1207.48

30 sec 60 sec 150 Lb-in 2 Tapped Shaft, Ships in 90° Position M9484F1031 1238.78

Illinois, Indiana, Missouri, and Iowa

Phone: 800-953-7626 • 630-595-8400

Fax: 630-595-2386

Wisconsin, and UP Michigan

Phone: 800-837-1700 • 262-923-1790

Fax: 262-923-1797

Lesman Instrument Company

www.lesman.com

sales@lesman.com

286

V 12.2016

Combustion Safety

and Eciency Process ValvesDigital Indicators Recorders and

Data Acquisition

Solids Flow and Motion Controllers and

Programmers

Buttery Valves and Actuators

BV Buttery Valves

High accuracy valves for control of gas ﬂow rates. Mount on IC 20 or IC 40 actuators to

regulate ﬂow rates for modulating or stage-controlled combustion systems.

• Low leakage rate and pressure loss

• Other models available for ue gas and high temperature air ow rates to 840°F. Call Lesman for details

Model Selection Guide

Temperature Bore Nominal Reduced Compatible Catalog

Model Range Size Diameter Nominal Diam. Actuator Number Price

Buttery valve for continuous control of gas ow rates, ratio of 10:1. Maximum inlet pressure 7.25 PSI.

BVG 40TW05 -4° to 140°F Full 1 1/2” IC 20 or IC 40 88300141 $230.00

BVG 65TW05 -4° to 140°F Full 2 1/2” IC 20 or IC 40 88300143 263.00

BVG 50TW05 -4° to 140°F Full 2” IC 20 or IC 40 88300142 245.00

BVG 80TW05 -4° to 140°F Full 3” IC 20 or IC 40 88300144 302.00

BVG 100TW05 -4° to 140°F Full 4” IC 20 or IC 40 88300145 327.00

BVG 40/32TW05 -4° to 140°F 1X Reducing 1 1/2” 1 1/4” IC 20 or IC 40 88300146 319.00

BVG 50/40TW05 -4° to 140°F 1X Reducing 2” 1 1/2” IC 20 or IC 40 88300147 339.00

BVG 65/50TW05 -4° to 140°F 1X Reducing 2 1/2” 2” IC 20 or IC 40 88300148 358.00

BVG 80/65TW05 -4° to 140°F 1X Reducing 3” 2 1/2” IC 20 or IC 40 88300149 399.00

BVG 100/80TW05 -4° to 140°F 1X Reducing 4” 3” IC 20 or IC 40 88300150 437.00

BVG 40/25TW05 -4° to 140°F 2X Reducing 1 1/2” 1” IC 20 or IC 40 88300151 319.00

BVG 65/40TW05 -4° to 140°F 2X Reducing 2 1/2” 1 1/2” IC 20 or IC 40 88300153 358.00

BVG 50/32TW05 -4° to 140°F 2X Reducing 2” 1 1/4” IC 20 or IC 40 88300152 339.00

BVG 80/50TW05 -4° to 140°F 2X Reducing 3” 2” IC 20 or IC 40 88300154 399.00

BVG 100/65TW05 -4° to 140°F 2X Reducing 4” 2 1/2” IC 20 or IC 40 88300155 437.00

Need a buttery

valve for ue gas

or high temperature

air ow rates? Call

Lesman for pricing

and availability.

Compatible Valve Actuators for BV Buttery Valves

Reversible gear motors to transmit rotary movements between 0° and 90°.

• IC 20 for basic applications with continuous or three-point step control, automatic/manual mode change-

over for easy commissioning. IC 20..E is controlled by 0/4-20 mA or 0-10V signal

• IC 40 for complex applications with programmable functions for exible adjustment to the process.

Compatible with BCSoft for data monitoring, troubleshooting, and programming

Model Selection Guide

BUTTERFLY

VALVES

Torque Run Time Controlling Catalog

Description (Lb-in) (Over 90° Stroke) Signal Number Price

IC 20 Reversible gear motor, 120 VAC, 50/60 Hz

IC 20-07Q2 22 Lb-in 7.5 seconds Three-point step 88300062 $412.00

IC 20-15Q3 26.5 Lb-in 15 seconds Three-point step 88300063 412.00

IC 20-30Q3 26.5 Lb-in 30 seconds Three-point step 88300064 412.00

IC 20-60Q3 26.5 Lb-in 60 seconds Three-point step 74105715 403.00

IC 20-15Q3E 26.5 Lb-in 15 seconds Continuous 88300079 888.00

IC 20-30Q3E 26.5 Lb-in 30 seconds Continuous 88300080 888.00

IC 20-60Q3E 26.5 Lb-in 60 seconds Continuous 88300081 888.00

Torque Catalog

Description (Lb-in) Additional Input/Output Functions Number Price

IC 40 Reversible gear motor, 100-230 VAC, 50/60 Hz

IC 40TA2 22 Lb-in — 88300085 $735.00

IC 40TA2A 22 Lb-in 4-20 mA input 88300088 788.00

IC 40TA2R10 22 Lb-in 1000Ω feedback potentiometer 88300084 836.00

IC 40TA2AR10 22 Lb-in 4-20 mA input and 1000Ω feedback potentiometer 88300241 886.00

IC 40TSA3 26.5 Lb-in Safety closing function 88300091 892.00

IC 40TSA3A 26.5 Lb-in Safety closing, 4-20 mA input 88300094 940.00

IC 40TSA3R10 26.5 Lb-in Safety closing, 1000Ω feedback potentiometer 88300095 993.00

IC 40TSA3AR10 26.5 Lb-in Safety closing, 4-20 mA input, 1000Ω feedback potentiometer 88300098 1038.00

Loose (/B) Assembled /E)

IC 20/40 Attachment Set 74921671 $69.00 74921747 $88.00

IC 20/40 Adapter - Free Shaft End 74921676 63.00 74921677 82.00

IC 20/40 Adapter - Manual Adjustment 74921678 59.00 74921679 72.00

IC 20/40 Adapter - Square Shaft 74921674 63.00 74921675 82.00

IC 40 Accessory: Fastening Set IC-BV 74921082 7.80 74921084 13.00

287

V 12.2016

Illinois, Indiana, Missouri, and Iowa

Phone: 800-953-7626 • 630-595-8400

Fax: 630-595-2386

Wisconsin, and UP Michigan

Phone: 800-837-1700 • 262-923-1790

Fax: 262-923-1797

Lesman Instrument Company

www.lesman.com

sales@lesman.com

Combustion Safety

and Eciency

Process Valves Digital IndicatorsRecorders and

Data Acquisition Solids Flow and MotionControllers

and Programmers

Temperature Controls and Sensors

T675A Remote Bulb Temperature Controller

Remote bulb thermostats regulate temperature of air or liquids in ducts, pipes, tanks, and boilers.

Suitable for applications where the controller must be placed outside the sensing area.

Contact Ratings: T675A1136: 125 VA; T675A1565: 8.0 AFL, 48.0 ALR

Approvals: UL Listed, CSA Certied

Model Selection Guide

Setpoint Differential Max. Operating Bulb Contact Catalog

Range Temperature Temperature Size Rating (120 VAC) Number Price

Remote (Copper) Bulb Temperature Controller with 20-Foot Capillary, 1 SPDT Relay Output

0° to 100°F 1°F 125°F 1/2” x 4-3/16” 125 VA T675A1136 $184.92

55° to 175°F 3.6° to 12°F 200°F 1/2” x 3-9/16” 8.0 AFL, 48.0 ALR T675A1565 203.42

T775 Digital Temperature Controller

Stand-alone electronic temperature controller with keypad and graphical digital display,

capable of remote sensing and providing switched or proportional outputs.

Temperature: Operating Range: -40° to 140°F at 60 Hz, -40° to 125°F at 50 Hz; Setpoint Range: -40°

to 284°F; Throttling Range: 1° to 150°F; Dierential: 1°F to 150°F; Accuracy: ±1°F at 77°F

Approvals: UL Listed, CE Certied

Enclosure: NEMA 1, IP65 Rated

Model Selection Guide

Control SPDT Relay Floating High/Low Catalog

Type Outputs Analog Outputs Output Limit Control Number Price

Remote Bulb Digital Temperature Controller with Two Sensor Inputs, One 5002159-001 Sensor Included.

Standard 4 0 2 No T775B2040 $499.45

Modulating 2 Two 4-20 mA, 0-10 VDC, or 2-10 VDC 0 Yes T775M2048 447.57

Encapsulated Platinum PTC Sensing Element with 6” Lead, for Use with T775 as Second Input 193987GA 180.67

T6051 Line Voltage Thermostat

Control fan coils, fans, motor starters, valves, contactors, and circulator motors in heating or

cooling systems. Removable knob locks setpoint and prevents tampering.

Electrical Rating: 120/240 VAC, 50/60 Hz; Resistive Rating: 22A @ 120/240 VAC, 19A @ 277 VAC.

Inductive Current: 120V: 16.0 Amps heating, 8.0 Amps cooling; 240V: 8.0 Amps heating, 4.0 amps cooling

Model Selection Guide

Catalog

Description Number Price

Line voltage thermostat with resistive rating, 125 VA pilot duty, 50° to 80°F range, UL listed T6051A1016 $190.11

T631 Airswitch Controller

Provides line voltage control of

cooling, heating or ventilating

equipment in storage areas.

Sensing Element: Coiled copper tube

Enclosure: Red steel corrosion-resistant case

Approvals: UL listed; CSA certied

SPDT Snap Switch Rating: 2A @ 24 VAC; 7.4A @ 120 VAC; 3.7A @ 240 VAC

Temperature Fixed Max. Ambient

Setpoint Range Dierential Temperature Catalog

°F °C °F °C °F °C Number Price

-10 – 100 -23 – 38 3.0 1.7 125 52 T631A1063 $173.50

0 – 70 -18 – 21 3.0 1.7 125 52 T631A1030 174.27

35 – 100 2 – 38 2.0 1.1 120 49 T631A1006 174.27

35 – 100 2 – 38 3.5 1.9 120 50 T631A1113 182.18

70 – 140 21 – 60 2.0 1.1 150 66 T631A1022 181.94

Model Selection Guide

Includes standard locking cover P/N 135535B. Can be mounted either vertically or horizontally on standard outlet box.

TEMPERATURE

CONTROLS

Illinois, Indiana, Missouri, and Iowa

Phone: 800-953-7626 • 630-595-8400

Fax: 630-595-2386

Wisconsin, and UP Michigan

Phone: 800-837-1700 • 262-923-1790

Fax: 262-923-1797

Lesman Instrument Company

www.lesman.com

sales@lesman.com

288

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Combustion Safety

and Eciency Process ValvesDigital Indicators Recorders and

Data Acquisition

Solids Flow and Motion Controllers and

Programmers

Pilot Controls and Mechanical Safety Switches

PRESSURE

CONTROLS

C6097 Safety Limit Switches

Limit switches for positive or differential pressure systems to sense natural gas, liquid

propane gas, or air. Removable clear cover protects scale plate and adjusting knob.

Temperature Range: -40° to 140°F

Switch Ratings: 3.0 AFL, 18.0 ALR, 5.0 Amp resistive. Can be wired to turn on alarms.

Model Selection Guide

Operating Pressure Differential at Switch Catalog

Range Min. Setpoint Max. Setpoint Operation Mounting Number Price

Diaphragm-Actuated Safety Limit Switch, Brake on Pressure Fall, 1/8” NPT Internal Threaded Connection

0.4” to 5” WC 0.16” WC 0.24” WC Auto Recycle 1/4” NPT C6097A1004 $166.13

0.4” to 5” WC 0.6” WC 0.25” WC Manual Reset 1/4” NPT C6097A1095 156.04

3” to 21” WC 0.24” WC 0.48” WC Auto Recycle 1/4” NPT C6097A1053 127.95

12” to 60” WC 1.1” WC 2.4” WC Auto Recycle 1/4” NPT C6097A1079 138.09

Diaphragm-Actuated Safety Limit Switch, Break on Pressure Rise, 1/8” NPT Internal Threaded Connection

3” to 21” WC 2.4” WC 4.2” WC Manual Reset 1/4” NPT C6097B1028 153.84

12” to 60 “ WC 10” WC 12” WC Manual Reset 1/4” NPT C6097B1002 166.10

1.5 to 7 PSI 1.1” WC 1.4” WC Manual Reset 1/4” NPT C6097B1051 181.06

L404F Pressuretrol® Controllers

Operating control with automatic limit protection for pressure systems. Use with steam, air,

noncombustible gases, or ﬂuids non-corrosive to pressure sensing element

Switching Action: SPDT snap-action switch to open or close a circuit on pressure rise

Connections: Pipe (main or high pressure): 1/4” NPT internal thread; Electrical: Screw terminals

Model Selection Guide

Operating Sustained Adjustable Sensor Unit Catalog

Range Pressure Differential Element Includes Number Price

2 to 15 PSI 25 PSI max. 2 to 6 PSI Stainless Steel Diaphragm Siphon Loop L404F1060 $202.78

5 to 50 PSI 85 PSI max. 6 to 14 PSI Stainless Steel Diaphragm Ground Screw L404F1375 205.98

10 to 150 PSI 225 PSI max. 10 to 22 PSI Stainless Steel Diaphragm — L404F1102 222.73

C437 Mercury-Free Pressure Limit Switches

Safety shutoff, pressure, or differential pressure control in industrial gas systems.

Switch Action and Operation: SPST (Mercury-free), break on rise, Manual reset

Switch Contact Ratings: 120 VAC: 8/0 AFL, 48.0 ALR, 10 Amp resistive; 240 VAC: 5.1 AFL, 12.0 ALR, 2 Amp resistive

Pipe Connections: Main or High Pressure: 1/2” NPT internal thread; Vent or Low Pressure: 1/8” NPT internal thread

Materials: Sensor Element: Buna-N Diaphragm; Case: Diecast aluminum

Model Selection Guide

Operating Sustained Pressure Switch Upgrade from Catalog

Range Pressure Differential Operation Mercury Switch Number Price

0.5 to 5 PSI 15 PSI max. 0.5 PSI, Subtractive Manual Reset C437D1013 C437D2011 $345.70

1 to 10 PSI 30 PSI max. 1 PSI, Subtractive Manual Reset C437D1021 C437D2029 345.70

1” to 26” WC 5 PSI max. 1.75” WC, Additive Manual Reset C437E1004 C437E2002 345.70

0.5 to 5 PSI 15 PSI max. 0.5 PSI, Additive Manual Reset C437E2010 345.70

S8610U3009 Intermittent Pilot Ignition Control

Provides ignition sequence, ﬂame monitoring, and safety shutoff for intermittent pilot

ignition systems used on natural or LP gas-ﬁred furnaces, boilers, and heating applications.

Electrical Rating: 24 V, 60 Hz; Current Draw: 1A

pilot valve, 2A main valve; Contact Rating: 0.2A

Field Replacement: For most Honeywell,

Robertshaw, Johnson, UTEC (HCS) intermittent

pilot ignition modules

Model Selection Guide

Trial for

Ignition

Congurable

Pre-Purge

Catalog

Number Price

15- or 90-sec 0- or 30-sec S8610U3009 $191.04

289

V 12.2016

Illinois, Indiana, Missouri, and Iowa

Phone: 800-953-7626 • 630-595-8400

Fax: 630-595-2386

Wisconsin, and UP Michigan

Phone: 800-837-1700 • 262-923-1790

Fax: 262-923-1797

Lesman Instrument Company

www.lesman.com

sales@lesman.com

Combustion Safety

and Eciency

Process Valves Digital IndicatorsRecorders and

Data Acquisition Solids Flow and MotionControllers

and Programmers

RAECO rents portable combustible gas monitors

and eciency analyzers!

Pressure Switches for Gas Applications

DG..VT Safety Limit Pressure Switches

Diaphragm-actuated safety limit switch controls rising or falling pressures that must not

overshoot or undershoot a set

limit value, and controls the

minimum or maximum gas inlet

pressure of a gas control line.

• For use with natural gas and air

• Die-cast aluminum base, glass-lled

PBT switch housing, NBR diaphragm,

and polycarbonate cover

• Available with Valvario mount for

direct connection to Kromschroder

modular valve trains

• Ambient temperatures 5° to 140°F

• 4-pin DIN/Amp plug wiring connector

DG Pressure Switches

Monitors positive air and gas

pressures, negative or differential

air pressures in industrial and

commercial applications.

• Accurate repeatable switching action

with low hysteresis

• Die-cast aluminum alloy base, glass

ber-reinforced plastic switch housing,

nitrile rubber diaphragm, and high-

quality injection-molded plastic covers

• One normally open and one normally

closed contact in each switch

(5A resistive or 0.5A inductive)

• Automatic and manual reset models

• 8A quick-acting fuse for short

circuit protection

• FM approved, cULus listed

Model Selection Guide

PRESSURE

CONTROLS

Model Selection Guide

Adjustable Catalog

Description Range Connection Number Price

DG pressure switch with 4-pin plug, socket, and 18” exible leads

DG 17VCT6-6W 0.8” to 6.8” WC 1/8 NPTM 84448040 $73.00

DG 40VCT6-6W 2.0” to 16” WC 1/8 NPTM 84448840 73.00

DG 110VCT6-6W 12” to 44” WC 1/8 NPTM 84448440 73.00

DG 300VCT6-6W 40” to 120” WC 1/8 NPTM 84448940 73.00

DG 17VCT8-6W 0.8” to 6.8” WC 1/4” NPTM 84448090 73.00

DG 40VCT8-6W 2.0” to 16” WC 1/4” NPTM 84448890 73.00

DG 110VCT8-6W 12” to 44” WC 1/4” NPTM 84448490 73.00

DG 300VCT8-6W 40” to 120” WC 1/4” NPTM 84448990 73.00

DG 17/VCT1-6W 0.8” to 6.8” WC Valvario 75454583 88.00

DG 40/VCT1-6W 2.0” to 16” WC Valvario 74214174 88.00

DG 110/VCT1-6W 12” to 44” WC Valvario 75454585 88.00

DG 300/VCT1-6W 40” to 120” WC Valvario 75454586 88.00

• Looking for portable combustible gas LEL monitors or combustion eciency analyzers?

Check with our partners at RAECO Rents!

• Rentals available on a daily, weekly, or monthly basis

• All parts, accessories, and software included in the rental kit

• Free round-trip UPS Ground shipping on any rental of a week or longer!

Ask us about the Testo 350 combustion eciency analyzer. Learn more at RAECORents.com.

Model

Adjustable

Range (“WC) Connection

Catalog

Number Price

DG..T pressure switch with 110V control lamp (green) for posi-

tive, negative, and dierential pressure, automatic reset

DG 6T 0.2” to 2.4” 2 x 1/4” NPT 84447802 $89.00

DG 10T 0.4” to 4” 2 x 1/4” NPT 84447812 89.00

DG 50T 1” to 20” 2 x 1/4” NPT 84447822 89.00

DG 150T 12” to 60” 2 x 1/4” NPT 84447832 89.00

DG 500T 40” to 200” 2 x 1/4” NPT 84447842 89.00

DG..HT pressure switch with manual reset, locks on pressure rise

DG 10HT 0.4” to 4” 2 x 1/4” NPT 84447912 107.00

DG 50HT 1.0” to 20” 2 x 1/4” NPT 84447922 107.00

DG 150HT 12” to 60” 2 x 1/4” NPT 84447932 107.00

DG 500HT 40” to 200” 2 x 1/4” NPT 84447942 107.00

DG..NT pressure switch with manual reset, locks on pressure fall

DG 10NT 0.4” to 4” 2 x 1/4” NPT 84447962 107.00

DG 50NT 1.0” to 20” 2 x 1/4” NPT 84447972 107.00

DG 150NT 12” to 60” 2 x 1/4” NPT 84447982 107.00

DG 500NT 40” to 200” 2 x 1/4” NPT 84447992 107.00

Illinois, Indiana, Missouri, and Iowa

Phone: 800-953-7626 • 630-595-8400

Fax: 630-595-2386

Wisconsin, and UP Michigan

Phone: 800-837-1700 • 262-923-1790

Fax: 262-923-1797

Lesman Instrument Company

www.lesman.com

sales@lesman.com

290

V 12.2016

Combustion Safety

and Eciency Process ValvesDigital Indicators Recorders and

Data Acquisition

Solids Flow and Motion Controllers and

Programmers

INDUSTRIAL

BURNERS

Burner Systems for Industrial Applications

Finding the right Maxon burner

for your application

APX®

NP-LE AIRFLO®

CROSSFIRE®

TUBE-O-FLAME®

TUBE-O-THERM®

OVENPAK® LE

M-PAKT®

KINEMAX®

OVENPAK® 400

MEGAFIRE®

KINEDIZER® LE

OPTIMA™ SLS

UNI-RAD®

Heat Treating and Furnace Burners √ √ √

Low Emissions √ √ √ √ √

Make-Up Air (Food or Spray Dryers, Food Processing) √ √

Oven Burners √ √ √ √

Oxidizers √ √

Paper Mill Dryers √ √ √ √ √ √

Pre-Heated Combustion Air √ √ √ √ √

Rotary Dryers and Kilns √√√

Solution Heating and Finishing Systems √ √√√√

Steel Mills √ √ √

APX®

• Nozzle-mixing line burner for use

with low pressure natural gas,

propane and butane

• Single-piece aluminum extrusion

body design eliminates leakage

• Cooler oven walls due to deeper penetration inside the oven (wall-

mount); Independent of variable process air ows (in-duct)

• Corrosion-resistant main gas/air body and durable stainless steel

mixing plates

• Up to 1.0 MMBtu/h per foot; Up to 40:1 turndown

• Packaged units up to 15 foot in length

CROSSFIRE®

• Nozzle-mixing line burner for

use with low pressure natural

gas ring

• Extremely low emissions —

Capable of NOx levels of 25

ppm and CO levels of 250 ppm at 3% O2

• Temperature uniformity to enhance product quality

• Also available in stainless steel housings or nickel-plated body

• Up to 2.5 MMBtu/h per foot; Up to 25:1 turndown

NP-LE AIRFLO®

• Designed for direct-red make-up

air and process applications

• Improved emissions over Maxon’s

earlier NP AIRFLO units, with signicantly

lower CO and NO2 levels

• Shorter ame length

• Available in low pressure version and corrosion-resistant materials

• Easily meets ANSI/CSA standards

• Up to 1 MMBtu/h per foot; Up to 30:1 turndown

TUBE-O-FLAME®

• Nozzle-mixing refractory-less burners for

tube ring

• Burns any clean low-pressure fuel gas

• Increases heat transfer eciencies with

long swirling ame pattern

• Flange-mounted compact design

for easy installation

• Low horsepower requirements

reduce initial and operating costs

• Produces low levels of NOx in combustion products

• Generates less noise than open-port tube ring

• Capacities to 5 MMBtu/h; Up to 20:1 turndown

TUBE-O-THERM®

• Burns natural gas, propane, or butane

• Burner-to-tube direct ring system allows

uniform heat transfer, eliminates hot

spots, and produces faster bring-

up times

• Fires directly into small-bore im-

mersion tubes

• Designed with integral low-horse-

power blower to lower costs and

save energy

• Wall- or tube-mount design for no-hassle installation and easy main-

tenance access

• UV ame scanner capability for all four sizes

• Capacities to 5.3 MMBtu/h

Look for more information on Maxon

combustion control systems, burners, and

valve products online at Lesman.com

291

V 12.2016

Illinois, Indiana, Missouri, and Iowa

Phone: 800-953-7626 • 630-595-8400

Fax: 630-595-2386

Wisconsin, and UP Michigan

Phone: 800-837-1700 • 262-923-1790

Fax: 262-923-1797

Lesman Instrument Company

www.lesman.com

sales@lesman.com

Combustion Safety

and Eciency

Process Valves Digital IndicatorsRecorders and

Data Acquisition Solids Flow and MotionControllers

and Programmers

M-PAKT®

• Burns natural gas or propane

• Extremely low emissions — Capable of single-digit

NOx and CO levels at 3% O2

• Flame contained almost entirely inside the dis-

charge sleeve

• Durable steel outer construction

with stainless steel internals

• Compact design with a variety of

control methods

• Up to 8.4 MMBtu/h; Up to 13.5:1 turndown

OVENPAK® LE

• Burns any clean fuel gas, and operates

on low gas supply pressures

• Provides clean combustion with low

NOx and CO levels

• Compact burner design provides

quick and easy installation

• Balanced pressure design and visible ignition

action for easy commissioning, adjustment

and maintenance

• Up to 6.5 MMBtu/h; Up to 100:1 turndown

KINEMAX®

• Burns most clean low-pressure gaseous

fuels or light oil; Can be used with

oxygen-enriched combustion air

• Lower fuel consumption using

preheated combustion air (up to 800°F)

• Operate on-ratio with excess fuel or ex-

cess oil to meet specic demands of your

combustion process

• Exit velocities up to 275 ft/s to promote workload heat penetration

and better furnace temperature uniformity

• Refractory block for chamber temperatures up to 3000°F

• Removable backplate gives easy access for inspection, maintenance

• Seven sizes, capacities to 8.4 MMBtu/h; Up to 48:1 turndown

KINEDIZER® LE

• Burns natural gas, propane, or

other fuel gases

• Accepts preheated and vitiated

combustion air

• Field-proven low emissions; State-

of-the-art NOx ring, adjustable

for application exibility

• Rugged design for oxidizers, process heaters, kilns, furnaces, dryers,

waste incineration, and other high-temperature applications

• Excellent stirring and mixing with medium velocity exhaust

• Six sizes, capacities up to 75 MMBtu/h; Up to 22:1 turndown, with the

lowest NOx and excess air in the KINEDIZER® family!

OPTIMA™ SLS

• Fuel exible with natural gas, pro-

pane, and butane capability

• Low NOx and CO production levels

for extremely clean, reliable heat

— and easy air permitting and

environmental compliance

• Large capacity heat releases with a

compact, robust ame geometry

• Intelligent ratio control for reliable operation, optimal fuel eciency

• All steel and high temperature alloy construction for reduced weight,

increased durability

• Congurable for dryers, air heaters, ovens, kilns, process heaters, paper

machines, and a variety of industrial heating equipment

• Direct factory operational support with SMARTFIRE® control and

communication gateway

• Five sizes, capacities to 93.5 MMBtu/h; Up to 17.8:1 turndown

UNI-RAD®

• Radiant tube burner for fuel gas inputs

• Suitable for use on pressure tubes,

negative pressure tubes, and electri-

ed radiant tubes

• Flame length adjustable by changing

combustion air-to-ignition ratios —

produces optimum tube temperature uniformity over a wide range

of ring rates and preheated air temperatures

• Continuous plasma spark provides instantaneous ignition, so burner

can operate from the DAT output of a PID control loop

• Can be used in conjunction with UV ame supervision equipment

OVENPAK® 400

• Burns any clean fuel gas; Requires

only low-pressure gas

• Fires into passing air streams

• Provides clean combustion with low NOx

levels

• Simple eld adjustment and maintenance

• Compact burner design provides quick

and easy installation

• More than 90 dierent styles and sizes

— including cost-eective external blower versions

• Capacities to 16.5 MMBtu/h; Greater than 40:1 turndown

MEGAFIRE®

• Provides clean burning of #2 oil,

natural gas or propane; Fires gas,

oil, or both simultaneously

• Inline blower version includes

energy-ecient centaxial direct

drive combustion air blower

• Quiet operation with exceptionally

low horsepower requirement

• Nine dierent styles, three dierent sizes

• Capacities to 45 MMBtu/h; 10:1 turndown on #2 oil, 15:1 turndown

on natural gas

INDUSTRIAL

BURNERS

For application assistance, call Lesman at 800-953-7626,

or ll out the Maxon burner application datasheet at

www.lesman.com/datasheets/

Illinois, Indiana, Missouri, and Iowa

Phone: 800-953-7626 • 630-595-8400

Fax: 630-595-2386

Wisconsin, and UP Michigan

Phone: 800-837-1700 • 262-923-1790

Fax: 262-923-1797

Lesman Instrument Company

www.lesman.com

sales@lesman.com

292

V 12.2016

Combustion Safety

and Eciency Process ValvesDigital Indicators Recorders and

Data Acquisition

Solids Flow and Motion Controllers and

Programmers

Pilots for Industrial Gas Burners

PILOT

BURNERS

ZAI Ionization Pilot for Natural Gas Burners

For the safe ignition and ﬂame protection of atmospheric burners. Compatible with

Kromschroder IFS automatic burner controls, PFU760 and PFU780 burner controls.

• Capacity 3kW (approximately 2500 kCal/Hr)

• Direct ignition and ionization control

• Pilot burner with forced air supply

Construction: Ignition head and xing plate:

Galvanized steel; Ignition and ionization

electrodes: Kanthal A-1; Plug connector:

Brown (suppressed) for ignition electrode,

black for ame rectication electrode

Ambient Temperature: 572° F max

Gas Connection: Cu-tube 8x1

Protective Grade: IP20

Model Selection Guide

Catalog

Description Number Price

ZAI Ionization Pilot Burner 84228020 $106.00

Heat-Resistant Protective Tube 35437010 74.00

Ionization Electrode 34472920 19.00

Ignition Electrode 34472941 21.00

Model Selection Guide

Burner Tube Catalog

Capacity Size Length Number Price

0.63” 5.9” 84230015 $320.00

0.63” 7.87” 84230025 320.00

2800-4800 0.63” 11.81” 84230035 369.00

BTU/Hr 0.63” 15.75” 84230045 417.00

0.63” 19.69” 84230055 464.00

0.63” 23.62” 84230065 511.00

0.98” 5.9” 84234015 426.00

0.98” 7.87” 84234025 426.00

4000-11500 0.98” 11.81” 84234035 478.00

BTU/Hr 0.98” 15.75” 84234045 531.00

0.98” 19.69” 84234055 583.00

0.98” 23.62” 84234065 636.00

ZMI Ionization Pilot for Industrial Gas Burners

For automatic ignition and control of clean industrial gas burners. Compatible with

Kromschroder IFS automatic burner controls, PFU760 and PFU780 burner controls,

TZI and TGI ignition transformers.

• For all clean industrial gases

• Capacity: 16mm (0.63”): 2800–

4800 BTU/Hr; 25mm (0.98”):

4000–11500 BTU/Hr

• One electrode for ignition and

control

Construction: Flame tube: 25 CR/20NI;

Housing: Aluminum; Electrode: Kanthal;

Burner head: Ceramic

Ambient Temperature: 183° F max

Connections: Gas: 1/4” NPT; Air: 1/2” NPT

Pressure Range (Gas and Air): 4” to 20”

WC (10 to 50 bar)

ZKIH Ionization Pilot for Direct Ignition Burners

For the safe ignition and ionization control of gas burners. Compatible with

Kromschroder IFS automatic burner controls and PF-19 burner control systems.

• Capacity 2–7kW

• Pilot burner with forced air supply

• Direct ignition and ionization control

• For natural gas, town gas, and LPG

Temperature: Ambient at ame conduit tube: 1832°F max; Ambient around burner nozzle: 932°F max;

Gas/air temperature: 338°F max

Connections: Gas: 1/4” NPT; Air: 1/2” NPT

Orice Insert: 0.09” diameter

Construction: Housing: AISI; Ignition/

sensing electrodes: Kanthal A-1; Flame

conduit/protection tubes: Heat-proof

Cr-Ni steel

Pressure: Gas: 8” WC; Air: 16” WC

Flow Rate: Gas: 14 ft3/hr; Air: 140 ft3/hr

Model Selection Guide

Burner Tube Catalog

Size Length Number Price

5.9” 3.94” 84214010 $350.00

ZKIH Pilot 7.87” 3.94” 84214020 350.00

Burner 11.81” 3.94” 84214030 416.00

15.75” 3.94” 84214040 484.00

19.69” 3.94” 84214050 439.00

NPT Adapter Set for ZKIH Burner 74923430 43.60

T6051 13s11 Combustion

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